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Inverter Freqrol Cs80

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FACTORY AUTOMATION

INVERTER
FREQROL-CS80

COMPACT & SMART


Global Player

GLOBAL IMPACT OF
MITSUBISHI ELECTRIC

Through Mitsubishi Electric’s vision, “Changes for the Better“ are possible for a brighter future.

Mitsubishi Electric is involved in many areas including the following

We bring together the best minds to Energy and Electric Systems


create the best technologies. At A wide range of power and electrical products from generators to large-scale displays.
Mitsubishi Electric, we understand
that technology is the driving force of Electronic Devices
change in our lives. By bringing A wide portfolio of cutting-edge semiconductor devices for systems and products.
greater comfort to daily life, maximiz-
ing the efficiency of businesses and Home Appliance
keeping things running across Dependable consumer products like air conditioners and home entertain-
society, we integrate technology and ment systems.
innovation to bring changes for the
better. Information and Communication Systems
Commercial and consumer-centric equipment, products and systems.

Industrial Automation Systems


Maximizing productivity and efficiency with cutting-edge automation technology.

2
Contents

Features 4 1
Example Connection 10 2
Standard Specifications 11 3
Outline Dimensions 13 4
Terminal Connection Diagram, Terminal Specifications 14 5
Explanation of the Control Panel and Parameter Unit 16 6
FR Configurator2 20 7
Parameter List 21 8
Protective Functions 26 9
Option and Peripheral Devices 28 10
Precautions for Operation/Selection, Precautions for Peripheral Device Selection 32 11
Warranty 35 12

3
Features

Various Functions in a Small Body


Compact and Smart Inverter
1 Feature
World's smallest class
1 compact body
Features

e
o m p act siz ow
C l In-house comparison
eve d by the
achi n Volume reduction to
t g eneratio
hea
design
57%

For the FR-CS84-012-60


<Conventional model>
128 mm (H) x 108 mm (W) x 129.5 mm (D)
<CS80>
128 mm (H) x 68 mm (W) x 117.9 mm (D) Actual size of the FR-CS84-012-60

Space saving by the side-by-side installation


Side-by-side installation is possible*. Three FR-CS84-012-
60 inverters can be installed in space for two conventional
Conventional model
models to save space.
A DIN rail installation attachment (FR-UDA[][]) option can be
used. (excluding inverters FR-CS84-120 to 295)
2 units
* Keep the surrounding air temperature of the inverter at 40 °C maximum.

FR-CS84-012-60

4
3 units
Features

Feature

2 High performance

Compact yet high performance


General-purpose magnetic flux Brake unit connection Option
vector control
General-purpose magnetic flux vector control and auto
Brake unit can be connected
using terminal P/+ and terminal CS80
Brake resistor
FR-BR 1
P/+
tuning functions are available. N/-. It is useful for applications

Features
PR

These functions ensure the applications that require high require regenerative braking PR
P/+ P/+
starting torque, such as washing machines, agitators, and torque during deceleration, N/- N/-

transfer machines including conveyors, hoists, and elevators. such as transfer machines and Brake unit
• High torque of 150% / 1 Hz is realized (when the slip food machines. FR-BU2

compensation function is valid). When using the inverter with the brake unit, use the FR-CS84-050-60 or higher capacity inverter.
• Auto tuning
With our "non-rotation" auto tuning function the motor Optimum excitation control
constant (R1) can be automatically calculated. The excitation current is constantly adjusted to its optimum
value to drive the motor most efficiently. With a small load
torque, a substantial energy saving can be achieved.
Feature

3 Easy to use

Easy-to-read operation panel

Operation panel FR-LU08 Option Parameter unit FR-PU07 Option


An optional LCD operation panel The parameter unit features helpful settings
(FR-LU08) is also available. such as direct input with ten-key pad,
operating status display, and help function.
Eight languages are supported.
Enclosure surface operation panel FR-PA07 Option Parameter settings for up to three units can
The operation panel enables inverter be saved.
operation and monitoring of frequency
setting from the enclosure surface.

The operation panel cannot be removed from the inverter. The separate parameter unit connection cable (FR-CB20[]) is required.
To connect the FR-LU08, the operation panel connection connector (FR-ADP) is also required.

Shorter startup time with easy setup Supporting high-speed communication


Inverter setup software Option RS-485 communication
FR Configurator2 Using a controller, the inverter can be controlled and
The software is easy to use and has unity as Mitsubishi monitored via network. The standard model with an RS-485
Electric FA products with MELSOFT common design and interface (Mitsubishi inverter protocol, MODBUS RTU protocol)
good operability. enables communication with the speed of up to 115.2 kbps.
Free trial version, which contains start-up functions, is
Conventional model 38.4 kbps
available. It can be downloaded at Mitsubishi Electric FA
Global Website.
CS80 115.2 kbps
FR Configurator2

Easy-to-follow display improves the operability


Easy connection with GOT
When the automatic connection is
Personal computer enabled, the inverter can commu- 5
nicate with the GOT2000 series
simply by connecting the GOT. RS-485
communication
Features

Feature

4 Easy maintenance

1
Reduced wiring check time
Features

The wiring can be checked only by lifting the control


terminal cover, which makes maintenance work easier.

Easy wiring to the control circuit


Spring clamp terminals (control circuit terminals)
Spring clamp terminals*1 provide high reliability and easy wiring.
*1: The main circuit terminals are screw terminals.

• Easy wiring • High reliability


Wiring is completed only by Internal terminal contacts are spring-type.
inserting the dedicated blade Therefore, wires can be protected against
terminal of each cable. loosening or contact faults due to vibrations
Without using the blade during operation on a bogie or during transport.
terminal, the loose wires can • Maintenance-free
also be connected using a No additional screw tightening is required.
flathead screwdriver.
Assures the
tensile strength
Easy wiring.
of the DIN
Just insert.
standards.

(Example: transport of the inverters)

Protected in hazardous environments


The circuit board coating conforms to IEC 60721-3-3
3C2/3S2 for improved environmental resistance.

6
Front Back
Features

Lineup

FR-CS8 4 - 080 - 60 1

Features
Symbol Voltage class Symbol Power supply Symbol Description Symbol Circuit board coating
(conforming to IEC 60721-3-3 3C2/3S2)
2 200 V class None Three-phase 012 to 295 Inverter rated current (A)
60 With
4 400 V class S Single-phase

Power supply Inverter model 012 022 036 050 080 120 160 230 295
Three-phase 400 V FR-CS84-[]-60

Power supply Inverter model 025 042 070 100


Single-phase 200 V FR-CS82S-[]-60
●: Released model

Environment consciousness in global standard


Compliant with the EU RoHS Directive
(Restriction of the Use of Certain EMC Directive Compatibility
Hazardous Substances in Electrical compliant noise filter with various standards
and Electronic Equipment)

Being RoHS compliant, the inverter is Compliance to the EMC Directive (EN The inverters are compatible with UL,
friendly to people and the environment. standard) is easier. cUL, EC Directives (CE marking).
Noise filter option which is compliant
with the EMC Directive (EN61800-3
[RoHS Directive]
RoHS Directive requires member nations to guarantee
2nd Environment Category C3) is
that new electrical and electronic equipment sold in the available.
market after July 1, 2006 do not contain lead, cadmium,
mercury, hexavalent chromium, polybrominated
biphenyl (PBB) and polybrominated diphenyl ether
(PBDE) flame retardants. The <G> mark indicating
RoHS Directive compliance is on the package.

7
Features

Variety of Functions to
Support Various Applications
1
Features

Spinning

Traverse function Power failure time


The traverse function, used for the decelerationto-stop function
traverse axis of spinning machine, The motor decelerates to a stop without
prevents uneven winding or collapsing. coasting when power failure or undervolt-
Output frequency (Hz) Traverse operation
age occurs. Slack in the thread can be
f2 controlled even if there is a power failure.
f1

Continuous operation function


f0
f1
f3

t2 t1
at instantaneous power failure
Time (s) Even in the event of an instantaneous
ON
X37 signal

STF (STR) ON
power failure, motor operation
signal
f0: set frequency f3: compensation amount at transition from
continues without coasting and
f1: amplitude amount from the set frequency
f2: compensation amount at transition from
deceleration to acceleration
t1: time for acceleration during traverse operation production is maintained.
acceleration to deceleration t2: time for deceleration during traverse operation

Conveyor

Increased excitation S-pattern


deceleration acceleration/deceleration
The deceleration time can be reduced An S-pattern is maintained from the
without using a brake resistor. present frequency to the target frequency;
The tact time can be reduced for a therefore it is possible to reduce shock
transfer line or the like. during acceleration/deceleration and
prevent load shifts.
Communication operation
(RS-485 communication) Output frequency
(Hz)
Conveyor belts can be controlled
individually by using multiple inverters.
Automatic operation is possible by
collectively managing multiple inverters. Time

Fan and pump

Optimum excitation control PID control


This control enables the motor efficiency to Flow rate and air volume is controlled
its optimum. More energy saving is possible by an inverter. It is possible to
in applications with variable load torque regulate flow rate and air volume so
characteristic such as fan and pump. that they stay at a pre-set level.
100 Optimum excitation control
Adjustable 3 points V/F
The optimal V/F pattern matching the
Motor efficiency (%)

80
More energy saving
60
torque characteristics of the facility
40
V/F control can be set.
20

8 0 20 40 60 80 100
Motor load torque (%)
[Comparison of Mitsubishi products]
Features

Features
Fountain

General-purpose magnetic Multi-speed function (Up to


flux vector control 15-speed switching operation)
Brake unit connection Operation speeds can be pre-set via parameters.
A variety of fountain displays are possible by Motor speed to meet the height requirements of
connecting a brake unit which allows high the fountain can be set and easily changed.
starting torque and improved braking Speed 1

Output frequency (Hz)


efficiency during deceleration under (High speed)
Speed 2
General-purpose magnetic flux vector control. (Middle speed)
Speed 3

Continuous operation function (Low speed)

at instantaneous power failure Time

Even in the event of an instantaneous power RH signal

failure, motor operation continues without coasting RM signal

and the fountain's operations are undisturbed. RL signal

Wood processing machine

Continuous operation function Power failure time


at instantaneous power failure decelerationto-stop function
Even in the event of an instantaneous The motor decelerates to a stop without
power failure, motor operation coasting when power failure or undervoltage
continues without coasting and occurs. This function is useful for stopping
production is maintained. the motor at power failure to prevent danger.
When power is restored during deceleration
at occurrence of power failure Multi-speed function (Up to
15-speed switching operation)
IPF
Power
supply
Output Operation speeds can be pre-set via
frequency During deceleration
at occurrence of Reacceleration * parameters. Operation speed suitable
power failure
Time
for the ingredients being used can be
Y46 signal
* Acceleration time depends on Pr.7 (Pr.44 ). set and easily changed.

Food machinery

General-purpose magnetic Power failure time


flux vector control decelerationto-stop function
Depending on the type of ingredients, The motor decelerates to a stop without
with the right amount of low speed coasting when power failure or undervoltage
torque it is possible to regulate a occurs. This function is useful for stopping
suitable speed for food production. the motor at power failure to prevent danger.

Fast-response current limit Motor


Motor
decelerated
rotations to a stop
Operation continues and the overcur- per minute

rent alarm is not activated even if Output


there is a sudden change in load frequency
9
during the cutting of food. Power supply
Example Connection

AC power supply
Must be within the permissible
power supply specifications of the
inverter. Enclosure surface Liquid crystal display
operation panel operation panel
Molded case circuit breaker (FR-PA07) (FR-LU08)
(MCCB), earth leakage circuit By connecting the connection cable Personal computer
breaker (ELB), or fuse Parameter unit (FR Configurator2)
(FR-CB2) to the PU connector,
(FR-PU07)
Must be selected carefully since an operation can be performed from RS-232C - RS-485 converter is
inrush current flows in the inverter FR-PU07, FR-PA07, FR-LU08. required when connecting to PC
at power ON. with RS-232C interface.
RS-485 - RS-232C
Converter

2
Magnetic contactor (MC)
Install this to ensure safety.
Do not use this to start and stop the
inverter. Doing so will shorten the life
Example Connection

of the inverter.

Inverter (FR-CS80)
The life of the inverter is influenced by the
AC reactor (FR-HAL) surrounding air temperature.
Install this to suppress The surrounding air temperature should be as
harmonics and to improve the low as possible within the permissible range.
power factor. This must be noted especially when the inverter
An AC reactor (FR-HAL) (option) is installed in an enclosure.
is required when installing the Incorrect wiring may lead to damage of the
inverter near a large power inverter. The control signal lines must be kept
supply system (500 kVA or fully away from the main circuit lines to protect
more). Under such condition, the them from noise.
inverter may be damaged if you
do not use a reactor.
Select a reactor according to the
applied motor capacity.

Noise filter (ferrite core)


R/L1 S/L2 T/L3 Earth (Ground)
(FR-BSF01, FR-BLF)
Install this to reduce the
electromagnetic noise generated Radio noise
P/+ N/- U VW
from the inverter. The noise filter is filter
effective in the range from about 0.5 (FR-BIF) Noise filter (ferrite core)
to 5 MHz. A wire should be wound (FR-BSF01, FR-BLF)
Install this to
four turns at maximum. Install this to reduce the
reduce the
radio noise. electromagnetic noise generated
from the inverter. The noise filter is
effective in the range from about 0.5
to 5 MHz. A wire should be wound
four turns at maximum.

Brake unit
(FR-BU2)
Induction motor
Connect a squirrel-cage
induction motor.
P/+ PR Earth (Ground)
P/+ To prevent electric shock,
PR always earth (ground) the motor
and inverter. For reduction of
induction noise from the power
Power regeneration Earth
High power factor Resistor unit (FR-BR) line of the inverter, it is
(Ground)
converter common converter Discharging resistor recommended to wire the earth
(FR-HC2) (FR-CV) (GZG, GRZG) (ground) cable by returning it to
Suppresses the power Provides a large braking the earth (ground) terminal of
Allows the inverter to provide the inverter.
supply harmonics capability.
the optimal regenerative
significantly. braking capability.
: Install these options as required.

10
Standard Specifications

 Rating
 Three-phase 400 V class.
Model FR-CS84-[] 012 022 036 050 080 120 160 230 295
Applicable motor capacity (kW) ∗1 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15
Rated capacity (kVA) ∗2 0.9 1.7 2.7 3.8 6.1 9.1 12.2 17.5 22.5
1.2 2.2 3.6 5.0 8.0 12.0 16.0 23.0 29.5
Rated current (A)∗3
Output

(1.0) (1.9) (3.1) (4.3) (6.8) (10.2) (13.6) (19.6) (25.1)


Overload current rating ∗4 150% 60 s, 200% 0.5 s (inverse-time characteristics).
Rated voltage ∗5 Three-phase 380 to 480 V.
Rated input AC voltage/frequency Three-phase 380 to 480 V, 50/60 Hz.
Power supply

Permissible AC voltage fluctuation 325 to 528 V, 50/60 Hz.


Permissible frequency fluctuation ±5%
Power supply capacity (kVA) ∗6 1.5 2.5 4.5 5.5 9.5 12.0 17.0 20.0 28.0 3
Protective structure (IEC 60529) Open type (IP20).

Standard Specifications
Cooling system Natural. Forced air.
Approx. mass (kg) 0.6 0.6 0.9 0.9 1.4 1.9 1.9 3.5 3.5
∗1 The applicable motor capacity indicated is the maximum capacity applicable for use of the Mitsubishi Electric 4-pole standard motor.
∗2 The rated output capacity at an output voltage of 440 V.
∗3 When using the inverter in a surrounding air temperature of 50°C, the rated current is decreased to the value shown in the parentheses.
∗4 The percentage of the overload current rating is the ratio of the overload current to the inverter's rated output current. For prolonged use, allow time for the
inverter and motor to return to or fall below the temperatures under 100% load.
∗5 The maximum output voltage does not exceed the power supply voltage. The maximum output voltage can be changed within the setting range. However,
the maximum point of the voltage waveform at the inverter output side is the power supply voltage multiplied by about 2 .
∗6 The power supply capacity is the value at the rated output current. The input power impedances (including those of the input reactor and cables) affect the
value.

 Single-phase 200 V class.


Model FR-CS82S-[] 025 042 070 100
Applicable motor capacity (kW) ∗1 0.4 0.75 1.5 2.2
Rated capacity (kVA) ∗2 1.0 1.7 2.8 4.0
2.5 4.2 7.0 10.0
Rated current (A)∗3
Output

(2.1) (3.6) (6.0) (8.5)


Overload current rating ∗4 150% 60 s, 200% 0.5 s (inverse-time characteristics).
Rated voltage ∗5 Three-phase 200 to 240 V
Rated input AC voltage/frequency Single-phase 200 to 240 V, 50/60 Hz
Power supply

Permissible AC voltage fluctuation 170 to 264 V, 50/60 Hz


Permissible frequency fluctuation ±5%
Power supply capacity (kVA) ∗6 1.5 2.3 4.0 5.2
Protective structure (IEC 60529) Open type (IP20).
Cooling system Natural. Forced air.
Approx. mass (kg) 0.6 0.6 1.4 1.4
∗1 The applicable motor capacity indicated is the maximum capacity applicable for use of the Mitsubishi Electric 4-pole standard motor.
∗2 The rated output capacity at an output voltage of 230 V.
∗3 When using the inverter in a surrounding air temperature of 50°C, the rated current is decreased to the value shown in the parentheses.
∗4 The percentage of the overload current rating is the ratio of the overload current to the inverter's rated output current. For repeated duty, allow time for the
inverter and motor to return to or below the temperatures under 100% load. If the automatic restart after instantaneous power failure function (Pr. 57) or
power failure stop function (Pr. 261) is set and power supply voltage is low while load becomes bigger, the bus voltage decreases to power failure detection
level and load of 100% or more may not be available.
∗5 The maximum output voltage does not exceed the power supply voltage. The maximum output voltage can be changed within the setting range. However,
the maximum point of the voltage waveform at the inverter output side is the power supply voltage multiplied by about 2 .
∗6 The power supply capacity is the value at the rated output current. The input power impedances (including those of the input reactor and cables) affect the
value.

11
 Common specifications
Soft-PWM control, high carrier frequency PWM control (selectable among V/F control, General-purpose magnetic flux
Control method
vector control, Optimum excitation control).
Output frequency range 0.2 to 400 Hz.
0.06/60 Hz at 0 to 10 V / 10 bits (terminals 2 and 4).
Frequency Analog input 0.12/60 Hz at 0 to 5 V / 9 bits (terminals 2 and 4).
setting and 0.06/60 Hz at 0 to 20 mA / 10 bits (terminal 4).
resolution
Digital input 0.01 Hz.

Frequency Analog input Within ±1% of the maximum output frequency at 25°C (±10°C).
Control

accuracy Digital input 0.01% or less of the set output frequency.


Voltage/frequency characteristics Base frequency can be set from 0 to 400 Hz. Constant-torque or adjustable 3 points V/F can be selected.
Starting torque 150% or more at 1 Hz, with General-purpose magnetic flux vector control and slip compensation.
Torque boost Manual torque boost.

3 Acceleration/deceleration time
setting
0.1 to 3600 s (acceleration and deceleration can be set individually), linear or S-pattern acceleration/deceleration
modes are available.
DC injection brake Operation frequency (0 to 120 Hz), operation time (0 to 10 s), operation voltage (0 to 30%) variable.
Standard Specifications

Stall prevention operation level Operation current: 0 to 200% variable, with selectable availability of the function.
Terminal 2: 0 to 10 V / 0 to 5 V.
Frequency Analog input (2)
Terminal 4: 0 to 10 V / 0 to 5 V / 4 to 20 mA.
setting signal
Digital input Input from the operation panel or parameter unit, with selectable frequency setting increments
Start signal Forward and reverse rotation or start signal automatic self-holding input (3-wire input) can be selected.
Using Pr.178 to Pr.182 (input terminal function selection), the signal can be selected from the following:
Multi-speed selection, Remote setting, Second acceleration/deceleration function selection, Terminal 4 input
Input signal (5)
selection, JOG operation selection, PID control valid terminal, External thermal relay input, Output stop, Start self-
Operation

holding selection, Forward rotation command, Reverse rotation command, Inverter reset, Traverse function selection.
Maximum frequency, minimum frequency, frequency jump operation, external thermal relay input selection, automatic
restart after instantaneous power failure operation, forward/reverse rotation prevention, remote setting, second
Operational function acceleration/deceleration function, multi-speed operation, regeneration avoidance, slip compensation, operation
mode selection, offline auto tuning, PID control, computer link operation (RS-485 communication), Optimum
excitation control, power failure stop, MODBUS RTU, increased magnetic excitation deceleration.
Using Pr.195 output terminal function selection, the signal can be selected from the following: Inverter running, Up
to frequency, Overload warning, Output frequency detection, Electronic thermal O/L relay pre-alarm, Inverter
Output signal
operation ready, Output current detection, PID lower limit, PID upper limit, PID forward/reverse rotation output,
relay output (1)
Heatsink overheat pre-alarm, During deceleration at occurrence of power failure, During PID control activated, PID
output interruption, During retry, Alarm output, Fault output, Fault output 3.
Selectable from the following: output frequency, output current (steady state), output voltage, frequency setting,
Status cumulative energization time, actual operation time, converter output voltage, electronic thermal relay function load
Operation monitoring factor, motor load factor, PID set point, PID measured value, PID deviation, inverter I/O terminal monitor, output
panel power, cumulative energy, motor thermal load factor, inverter thermal load factor.
Indication

Fault record is displayed when a protective function is activated. Past 8 fault records are stored.
Fault record (output voltage, output current, frequency, and cumulative energization time right before the protective function is
Parameter unit
activated.)
(FR-PU07)
Interactive
Help function for operation guide∗1.
guidance
Overcurrent during acceleration, Overcurrent during constant speed, Overcurrent during deceleration, Overvoltage
during acceleration, Overvoltage during constant speed, Overvoltage during deceleration, Inverter overload trip
(electronic thermal relay function), Motor overload trip (electronic thermal relay function), Heatsink overheat, Input
Fault phase loss∗3, Output side earth (ground) fault overcurrent at start, Output short circuit, Output phase loss, External
thermal relay operation∗2, Parameter error, PU disconnection∗2, Retry count excess∗2, CPU fault, Inrush current limit
Protective function circuit fault, 4 mA input fault∗2, Stall prevention stop, Output current detection value exceeded∗2, Inverter output
fault∗5, Undervoltage.
Overcurrent stall prevention, Overvoltage stall prevention, PU stop, Parameter write error, Electronic thermal O/L
Alarm, Warning,
relay pre-alarm, Undervoltage, Inrush current limit resistor heating, Operation panel lock, Password locked, Inverter
Error message
reset.
-10 to +40°C (non-freezing)∗4,
Surrounding air temperature
40 to 50°C (non-freezing) at the rated current reduced by 15%
Environment

Surrounding air humidity 95% RH or less (non-condensing) for models with circuit board coating.
Storage temperature∗6 -20 to +65°C
Ambience Indoors (free from corrosive gas, flammable gas, oil mist, dust or dirt).
2500 m or less (For the installation at an altitude above 1000 m, consider a 3% reduction in the rated current per 500
Altitude/vibration
m increase in altitude.)/ 5.9 m/s2 or less at 10 to 55 Hz (directions of X, Y, Z axes)

∗1 Available for the option parameter unit (FR-PU07) only.


∗2 This protective function is not available in the initial status.
∗3 Available for the three-phase power input models.
∗4 When using the inverters at the surrounding air temperature of 40°C or less, the inverters can be installed closely attached (0 cm clearance).
12 ∗5 Available for the FR-CS84-160 or lower or the FR-CS82S.
∗6 Applicable to conditions for a short time, for example, in transit.
Outline Dimensions

FR-CS84-012, 022 FR-CS84-036, 050, 080, 120, 160, 230, 295


FR-CS82S-025, 042 FR-CS82S-070, 100

φC 2×φC

H1
H
H1
H

W1 D W1
W W

(Unit: mm)

 Three-phase 400 V class. 4


Inverter model W W1 H H1 D C

Outline Dimensions
FR-CS84-012
68 56 118
FR-CS84-022
FR-CS84-036 128 118
130
FR-CS84-050 108 96 5
FR-CS84-080 160
FR-CS84-120
197.5 185.5 150 138 134
FR-CS84-160
FR-CS84-230
180 164 260 244 165 6
FR-CS84-295

 Single-phase 200 V class.


Inverter model W W1 H H1 D C
FR-CS82S-025
68 56 118
FR-CS82S-042
128 118 5
FR-CS82S-070
108 96 160
FR-CS82S-100

13
Terminal connection diagram

Source logic
Main circuit terminal
Control circuit terminal

Single-phase power input


Brake unit
MCCB MC (Option)
Single-phase R/L1
AC power S/L2
supply

MCCB MC P/+ N/-


Motor
R/L1 U
Three-phase Inrush current
AC power S/L2 V
limit circuit M
supply T/L3 W

Earth (Ground)
Earth Main circuit
(Ground)
Control circuit
Control input signals (No voltage input allowed) ∗1 C Relay output ∗5
STF
5 Forward
rotation start
STR
B
Relay output
Reverse (Fault output)
Terminal connection diagram

rotation start A
High RH
Multi-speed selection speed
Middle RM
SOURCE

speed
Low RL
SINK

speed
SD
Contact input common 24 V

24 VDC power supply PC ∗2


(Common for external power supply transistor)

Frequency setting signals (Analog)


3 10(+5 V) PU
connector
Frequency
setting 2 2 0 to 5 VDC ∗3
potentiometer (0 to 10 VDC)
1/2 W 1 kΩ
∗4 1 5(Analog common)

Terminal 4 input (+) 4 4 to 20 mADC


(Current input) (-) 0 to 5 VDC ∗3
0 to 10 VDC

V I
Voltage/current
input switch ∗3

∗1 The signal assigned to each of these terminals can be changed to the reset signal, etc. using the input terminal assignment function (Pr.178 to Pr.182).
∗2 To use terminals PC and SD for a 24 VDC power supply, check the wiring for an incorrect short of these terminals.
∗3 Terminal input specifications can be changed by analog input specification switchover (Pr.73, Pr.267). To input voltage via terminal 4, set the voltage/
current input switch to "V" position. To input current (4 to 20 mA), set it to "I" position (initial setting).
∗4 It is recommended to use a 2 W 1 kΩ potentiometer when the frequency setting is frequently changed.
∗5 The function of these terminals can be changed with the output terminal assignment (Pr.195).

14
Terminal Specifications

Terminal names and terminal functions are those of the factory set.

Terminal
Type Terminal name Description
symbol
R/L1, S/L2, T/L3 AC power input Connect these terminals to the commercial power supply.
U, V, W Inverter output Connect a three-phase squirrel-cage motor to these terminals.
Main circuit

Connect the brake unit (FR-BU2), power regeneration common converter (FR-CV), or high power
P/+, N/- Brake unit connection
factor converter (FR-HC2) to these terminals.

Earth (ground) For earthing (grounding) the inverter chassis. Be sure to earth (ground) the inverter.

Turn ON the STF signal to start forward rotation and turn it


STF∗1 Forward rotation start When the STF and STR signals are
OFF to stop.
turned ON simultaneously, the stop
Turn ON the STR signal to start reverse rotation and turn it command is given.
STR∗1 Reverse rotation start
OFF to stop.
RH, RM, RL∗1 Multi-speed selection Multi-speed can be selected according to the combination of RH, RM and RL signals.
Contact input common
Common terminal for the contact input terminal (sink logic).
(sink)
Contact input

Connect this terminal to the power supply common terminal of a transistor output (open collector
External transistor common
SD output) device, such as a programmable controller, in the source logic to avoid malfunction by
(source)
undesirable current.
24 VDC power supply Common terminal for the 24 VDC power supply (terminal PC).
common Isolated from terminal 5.
Connect this terminal to the power supply common terminal of a transistor output (open collector
5
Control circuit/input signal

External transistor common


output) device, such as a programmable controller, in the sink logic to avoid malfunction by
(sink)

Terminal Specifications
undesirable current.
PC
Contact input common
Common terminal for contact input terminal (source logic).
(source)
24 VDC power supply Can be used as a 24 VDC 30 mA power supply.
Frequency setting power Used as the power supply for an external device such as a 5 VDC (±0.2 VDC),
10
supply frequency setting potentiometer or digital panel meter. permissible load current: 10 mA
Inputting 0 to 5 VDC (or 0 to 10 VDC) provides the
maximum output frequency at 5 V (or 10 V) and makes Input resistance: 10 kΩ (±1 kΩ),
2 Frequency setting (voltage)
input and output proportional. Use Pr.73 to switch Maximum permissible voltage: 20 VDC.
Frequency setting

between input 0 to 5 VDC (initial setting) and 0 to 10 VDC.


Inputting 4 to 20 mADC (or 0 to 5 V, 0 to 10 V) provides
the maximum output frequency at 20 mA and makes input For voltage input,
and output proportional. This input signal is valid only input resistance: 10 kΩ (±1 kΩ),
when the AU signal is ON (terminal 2 input is invalid). Use maximum permissible voltage: 20 VDC.
4 Frequency setting (current)
Pr.267 to switch among input 4 to 20 mA (initial setting), 0 For current input,
to 5 VDC, and 0 to 10 VDC. Set the voltage/current input input resistance: 249 Ω (±5 Ω),
switch in the "V" position to select voltage input (0 to 5 V / permissible maximum current: 30 mA.
0 to 10 V).
Common terminal for the frequency setting signal input
5 Frequency setting common —
(via terminal 2 or 4). Do not earth (ground).
Control circuit/output signal

1 changeover contact output that indicates that an


inverter's protective function has been activated and the
Contact capacity: 30 VAC 0.3 A
Relay

Relay output outputs are stopped.


A, B, C∗1 (power factor = 0.4),
(fault output) Fault: discontinuity across B and C (continuity across A
30 VDC 0.3 A
and C), Normal: continuity across B and C (discontinuity
across A and C)
Communication

The PU connector supports the RS-485 communication.


Conforming standard: EIA-485 (RS-485)
RS-485

— PU connector Transmission format: Multidrop link


Communication speed: 4800 to 115200 bps
Wiring length: 500 m

∗1 Indicates that terminal functions can be selected using Pr.178 to Pr.182 and Pr.195 (I/O terminal function selection).

15
Explanation of the Operation Panel

 Components of the operation panel

No. Appearance Name Description


PU: ON when the inverter runs in the PU operation mode.
EXT: ON when the inverter runs in the External operation mode. (ON when the inverter in the initial
Inverter operation mode
(a) setting is powered ON.)
LED indicator
PU and EXT: ON when the inverter runs in the External/PU combined operation mode.
PU and EXT (blinking): Blinks when the inverter runs in the Network operation mode.

Operation panel mode ON when the operation panel is in the monitor mode. Quickly blinks twice intermittently while the
(b)
LED indicator protective function is activated.

ON or blinks during inverter operation.


Inverter operating status ON: During forward rotation operation
6
(c)
indicator Blinks slowly: During reverse rotation operation
Blinks quickly: Operation is disabled although the start command is given.
Explanation of the Operation Panel

Hz: ON when the actual frequency is monitored. (Blinks when the set frequency is monitored.)
(d) Unit indicator
A: ON when the current is monitored.

Monitor display (4-digit Shows a numeric value (readout) of a monitor item such as the frequency or a parameter number.
(e)
LED) (The monitor items can be changed according to the settings of Pr.774 to Pr.776.)

Stops the operation commands.


(f) STOP/RESET key
Used to reset the inverter when the protective function is activated.

Used to change the setting of frequency or parameter, etc.


The following operations are also enabled:
(g) , UP/DOWN key
• Displaying the present setting during calibration
• Displaying a fault record number in the fault history
Switches the monitor screen (item) in the monitor mode. Every key on the operation panel
becomes inoperable (locks) by holding this key for 2 seconds. The key lock function is disabled
when Pr.161 = "0 (initial value)".
Holding this key for one second displays the initial screen. (During normal inverter operation it will
appear as the first screen in the monitor mode; during abnormal operation it will appear as the first
screen in the fault history mode.
(h) MODE key Reverts to the previous screen if pressed during frequency setting when the easy setting function
is enabled.
Initial setting in monitor mode
Output Output Output Faults history Operation mode
frequency current voltage switchover

Confirms each selection.


(i) SET key Pressing this key in a mode other than the parameter setting mode will display the first screen in
the parameter settings.

Used to give the start command to the inverter.


(j) RUN key The rotation direction depends on the Pr.40 setting.

16
 Basic operation Monitor*1

Output frequency monitor Output current monitor Output voltage monitor


(At power-ON)

(Example) (Example) (Example)


Blinking Blinking Blinking
Fault history *2*3

Fault history Fault history 1 Fault history 2 Fault history 8

6
Operation mode switchover *4

Explanation of the Operation Panel


External operation mode (At power-ON ) PU operation mode

PU Jog operation mode

Pressing the
MODE key while in Pressing the SET key while in any of the screens
the "P. 0" screen above will change to the parameter setting screen.
returns to the
monitor screen.
Parameter setting*5

Display the
Parameter setting mode present setting

(Example) Alternating

Change the setting. Parameter write complete

Calibration parameter Parameter clear All parameter Fault history clear


clear

Group parameter setting Initial value change list

∗1 The monitor item can be changed.


∗2 For fault history details, refer to the Instruction Manual of the FR-CS80 inverters.
∗3 When there is no fault history, "0" is displayed.
∗4 For the details of operation modes, refer to the Instruction Manual.
∗5 "P. 0" will appear if the MODE key is pressed during parameter setting.

17
FR-LU08 LCD Operation Panel

• The FR-LU08 is an optional operation panel adopting an LCD panel capable of displaying text and menus.
• Installation of the FR-LU08 on the enclosure surface is possible when using an optional parameter unit connection cable (FR-CB2[ ]).
(To connect the (FR-LU08), an optional operation panel connection connector (FR-ADP) is required.)
• Parameter settings for up to three inverters can be saved.

 Appearance and parts name


Symbol Name Description
a Power lamp ON when the power is turned ON.
b Alarm lamp ON when an inverter fault occurs.
Shows a numeric value (readout) of a monitor item such as the
(a) frequency or a parameter number.
(b) (j) (k) (l) c Monitor
(The monitor item can be changed according to the settings of Pr.774 to
(c) Pr.776.)
(i) FWD key: Starts the forward rotation operation.
(d) d FWD key, REV key
REV key: Starts the reverse rotation operation.
(h)
Stops operation commands.
(g) (e) e STOP/RESET key
Used to reset the inverter when the protective function is activated.
Turn the setting dial to change the setting of frequency or parameter, etc.
(f) f Setting dial Press the setting dial to display a fault history number in the fault history
mode.
Switches between the PU operation mode, the PUJOG operation mode,
g PU/EXT key
and the External operation mode.
h MON key Shows the first priority monitor screen.
Displays the quick menu.
i MENU key When this key is pressed while the quick menu is displayed, the function
menu is displayed.

6
j Software key (F1)
k Software key (F2) Select a guidance displayed on the monitor.
l Software key (F3)
FR-LU08 LCD Operation Panel

 Switching the main monitor data


Pressing (PREV)
or (NEXT)
displays 6 types of monitor screens in order.

Turn ON the power, or press .

When the first monitor When the second monitor When the third monitor
screen is set as the first screen is set as the first screen is set as the first
priority monitor screen priority monitor screen priority monitor screen

Hz Out 12: 34 I Out 12: 34 V Out 12: 34


(NEXT) (NEXT)

0.00 Hz 0.00 A 0.0 V

STOP PU STOP PU STOP PU


PREV SET NEXT PREV SET NEXTT PREV SET NEXT
(PREV) (PREV)
First monitor Second monitor Third monitor

(PREV) (NEXT)
(NEXT) (PREV)

Alarm History 12: 34 Set Hz 12: 34 12: 34 The value of the item set in the
1 OHT 4 OV2 7 (PREV) (PREV) Hz Out 0.00Hz first priority monitor screen, and
2 OV2 5 OV2 8 I Out 0.00A the value of the top two items
3 OV2 6 OV3 50.00 Hz
V Out 0.0V among the output current, the
STOP PU STOP PU STOP PU output frequency, and the output
PREV CLR NEXT PREV SET NEXT PREV SET NEXT voltage are displayed in rows.
(NEXT) (NEXT)
Faults history monitor Fourth monitor 3-line monitor
(Displayed only when new monitor item
is registered from the Function menu.)

When the fourth monitor screen


is set as the first priority monitor
screen

18
Parameter unit (FR-PU07)

• The parameter unit is an optional unit which has a ten-key direct


input keypad, operating status display, and help function to make Key Description
setting the inverter more convenient.
Use for parameter setting
The parameter unit connection cable FR-CB20[] is required to Press to choose the parameter setting mode.
connect to the inverter.
• Eight languages can be displayed. First priority monitor is displayed.
• Parameter setting values of maximum of three inverters can be In the initial setting, the output frequency is displayed.
stored.
Operation cancel key

POWER lamp Used to display the function menu.


Lit when the power turns on. A variety of functions can be used on the function menu.

Monitor Used to shift to the next item in the setting or monitoring


●Liquid crystal display mode.
(16 characters 4 lines with backlight)
to Used to enter a frequency, parameter number or set value.
●Interactive parameter setting
●Trouble shooting guidance
●Monitor (frequency, current, power, etc.) Inverter operates in the External operation mode.

ALARM lamp Used to select the PU operation mode to display the


Lit to indicate an inverter alarm frequency setting screen.
occurrence.
Used to keep on increasing or decreasing the running
Operation keys frequency. Hold down to vary the frequency.
(Refer to the table on the right) Press either of these keys on the parameter setting mode
FR-PU07 screen to change the parameter setting value sequentially.
On the selecting screen, these keys are used to move the
cursor.

Forward rotation command key. 6

Parameter unit (FR-PU07)


Reverse rotation command key.

Stop command key.


Used to reset the inverter when an alarm occurs.

Used to write a set value in the setting mode.


Used as a clear key in the all parameter clear or alarm
history clear mode.

Used as a decimal point when entering numerical value.


The monitor screen selected by the cursor appears.

 Main functions
Function Description

Monitor 6 types of monitors appear by simply pressing .

For PU operation mode and External/PU combined operation mode (Pr.79 = "3"), frequency setting is available.
Settings is performed by the direct setting, which sets frequency directly by to , and the step setting, which sets frequency
Frequency setting
continuously by .

Reading parameter and changing setting values are easily done. To change the setting value of an parameter, specify the parameter
Parameter Setting
number, or select a parameter from the functional parameter list.
FR-PU07 reads parameter settings of an inverter, and stores three different parameter settings.
Batch copy FR-PU07 can also copy the stored parameter setting to another inverter of the same series, or verify its stored parameter setting
against the parameter setting stored in an inverter.
Switching between External operation mode [EXT] and PU operation mode [PU] is easy.
Operation
Start/stop is enabled during PU operation mode and External/PU operation mode (Pr.79 = "3").

19
INVERTER SETUP SOFTWARE (FR Configurator2)

Inverter setup software is optional software in which anything from setup to maintenance can be easily carried out via a personal computer.

 Intuitive user interface


Connected inverters are displayed in tree
Tree view Tab change
view format.
Windows for each function can be accessed
by changing the tab for maximum efficiency.

 Efficient startup settings


• System settings • Test operation
This sets the method used to Operating commands, frequency settings, and the operating
connect the inverters and the mode can be set for the selected inverter
computer. Automatic
recognition of connected
inverters can also be set.
The station number, model,
capacity, and plug-in options
7 of the connected inverters
can also be set manually.
INVERTER SETUP SOFTWARE (FR Configurator2)

 Perform pre-operation adjustments and checks during operation with ease


• Parameter list • Batch monitor function
Parameters for selected station numbers can be displayed and Multiple inverter monitor items
changed. can be monitored
I/O signals can be assigned using settings by function. simultaneously.
With a terminal monitor, the
ON/OFF status can be
monitored.

 Easy-to-follow platform facilitates easy maintenance


• Graph function • Life diagnosis
Inverter data can be sampled and displayed in a graphical format. Life information read from the inverter is displayed. An alert icon
Trace data can also be read and displayed in a graph. is shown in the parts life alarm field for the parts recommended
for replacement. The diagnosis result output function is available
to output the data of diagnosis results to a file.

20
Parameter list

 Parameter list (by parameter number)


For simple variable-speed operation of the inverter, the initial values of the parameters may be used as they are. Set the necessary
parameters to meet the load and operational specifications. Parameter setting, change, and check can be made on the operation panel.

NOTE
• The changing of the parameter settings may be restricted in some operating statuses. Use Pr.77 Parameter write selection to change the
setting.

Minimum
Pr. Initial Customer
Function Pr. Name Setting range setting
group value setting
increment
6%∗1
4%∗1
0 G000 Torque boost 0 to 30% 0.1%
3%∗1
2%∗1
1 H400 Maximum frequency 0 to 120 Hz 0.01 Hz 120 Hz
2 H401 Minimum frequency 0 to 120 Hz 0.01 Hz 0 Hz
3 G001 Base frequency 10 to 400 Hz 0.01 Hz 50 Hz
4 D301 Multi-speed setting (high speed) 0 to 400 Hz 0.01 Hz 50 Hz
Basic function

5 D302 Multi-speed setting (middle speed) 0 to 400 Hz 0.01 Hz 30 Hz


6 D303 Multi-speed setting (low speed) 0 to 400 Hz 0.01 Hz 10 Hz
5 s∗2
7 F010 Acceleration time 0 to 3600 s 0.1 s 10 s∗2
15 s∗2
5 s∗2
8 F011 Deceleration time 0 to 3600 s 0.1 s 10 s∗2
15 s∗2
Inverter
9 H000 Electronic thermal O/L relay 0 to 500 A 0.01 A rated
current
10 G100 DC injection brake operation frequency 0 to 120 Hz 0.01 Hz 3 Hz
DC injection

11 G101 DC injection brake operation time 0 to 10 s 0.1 s 0.5 s


8
brake

4%∗3
12 G110 DC injection brake operation voltage 0 to 30% 0.1%
2%∗4

Parameter list
— 13 F102 Starting frequency 0 to 60 Hz 0.01 Hz 0.5 Hz
15 D200 Jog frequency 0 to 400 Hz 0.01 Hz 5 Hz
operation
JOG

16 F002 Jog acceleration/deceleration time 0 to 3600 s 0.1 s 0.5 s

— 17 T720 MRS input selection 0, 2, 4 1 0


— 18 H402 High speed maximum frequency 120 to 400 Hz 0.01 Hz 120 Hz
— 19 G002 Base frequency voltage 0 to 1000 V, 8888, 9999 0.1 V 8888
Acceleration/
deceleration
times

Acceleration/deceleration reference
20 F000 1 to 400 Hz 0.01 Hz 50 Hz
frequency

22 H500 Stall prevention operation level 0 to 200% 0.1% 150%


prevention
Stall

Stall prevention operation level


23 H610 0 to 200%, 9999 0.1% 9999
compensation factor at double speed
Multi-speed

24 D304
setting

to to Multi-speed setting (speed 4 to speed 7) 0 to 400 Hz, 9999 0.01 Hz 9999


27 D307

— 29 F100 Acceleration/deceleration pattern selection 0, 2 1 0


— 30 E300 Regenerative function selection 0, 2 1 0
31 H420 Frequency jump 1A 0 to 400 Hz, 9999 0.01 Hz 9999
Frequency jump

32 H421 Frequency jump 1B 0 to 400 Hz, 9999 0.01 Hz 9999


33 H422 Frequency jump 2A 0 to 400 Hz, 9999 0.01 Hz 9999
34 H423 Frequency jump 2B 0 to 400 Hz, 9999 0.01 Hz 9999
35 H424 Frequency jump 3A 0 to 400 Hz, 9999 0.01 Hz 9999
36 H425 Frequency jump 3B 0 to 400 Hz, 9999 0.01 Hz 9999
— 40 E202 RUN key rotation direction selection 0, 1 1 0
41 M441 Up-to-frequency sensitivity 0 to 100% 0.1% 10%
Frequency
detection

42 M442 Output frequency detection 0 to 400 Hz 0.01 Hz 6 Hz


Output frequency detection for reverse
43 M443 0 to 400 Hz, 9999 0.01 Hz 9999 21
rotation
Minimum
Pr. Initial Customer
Function Pr. Name Setting range setting
group value setting
increment
5 s∗2
function
Second

44 F020 Second acceleration/deceleration time 0 to 3600 s 0.1 s 10 s∗2


15 s∗2
45 F021 Second deceleration time 0 to 3600 s, 9999 0.1 s 9999
57 A702 Restart coasting time 0, 0.1 to 5 s, 9999 0.1 s 9999
Automatic
restart

58 A703 Restart cushion time 0 to 60 s 0.1 s 1s

— 59 F101 Remote function selection 0 to 3 1 0


— 60 G030 Energy saving control selection 0, 9 1 0
— 65 H300 Retry selection 0 to 5 1 0
Stall prevention operation reduction starting
— 66 H611 0 to 400 Hz 0.01 Hz 50 Hz
frequency
67 H301 Number of retries at fault occurrence 0 to 10, 101 to 110 1 0
Retry

68 H302 Retry waiting time 0.1 to 600 s 0.1 s 1s


69 H303 Retry count display erase 0 1 0
— 71 C100 Applied motor 0 to 2 1 0
— 72 E600 PWM frequency selection 2 to 12 1 2
— 73 T000 Analog input selection 0, 1, 10, 11 1 1
— 74 T002 Input filter time constant 0 to 8 1 1
Reset selection/disconnected PU detection/
— 0 to 3, 14 to 17 14
PU stop selection
— 75 E100 Reset selection 1
0
E101 Disconnected PU detection 0, 1
E102 PU stop selection 1
— 77 E400 Parameter write selection 0 to 2 1 2
— 78 D020 Reverse rotation prevention selection 0 to 2 1 0
— 79 D000 Operation mode selection 0 to 4 1 0

8 80 C101 Motor capacity 0.2 to 15 kW, 9999 0.01 kW 9999


constant

82 C125 Motor excitation current 0 to 500 A, 9999 0.01 A 9999


Motor

90 C120 Motor constant (R1) 0 to 50 Ω, 9999 0.001 Ω 9999


Parameter list

96 C110 Auto tuning setting/status 0, 1 1 0


100 G040 V/F1 (first frequency) 0 to 400 Hz, 9999 0.01 Hz 9999
101 G041 V/F1 (first frequency voltage) 0 to 1000 V 0.1 V 0V
3 points V/F
Adjustable

102 G042 V/F2 (second frequency) 0 to 400 Hz, 9999 0.01 Hz 9999
103 G043 V/F2 (second frequency voltage) 0 to 1000 V 0.1 V 0V
104 G044 V/F3 (third frequency) 0 to 400 Hz, 9999 0.01 Hz 9999
105 G045 V/F3 (third frequency voltage) 0 to 1000 V 0.1 V 0V
117 N020 PU communication station number 0 to 31(0 to 247) 1 0
48, 96, 192, 384, 576,
PU connector communication

118 N021 PU communication speed 1 192


768, 1152
PU communication stop bit length / data
— 0, 1, 10, 11 1
length
119 1
N022 PU communication data length 0, 1 0
N023 PU communication stop bit length 0, 1 1
120 N024 PU communication parity check 0 to 2 1 2
121 N025 PU communication retry count 0 to 10, 9999 1 1
122 N026 PU communication check time interval 0, 0.1 to 999.8 s, 9999 0.1 s 0
123 N027 PU communication waiting time setting 0 to 150 ms, 9999 1 ms 9999
124 N028 PU communication CR/LF selection 0 to 2 1 1
— 125 T022 Terminal 2 frequency setting gain frequency 0 to 400 Hz 0.01 Hz 50 Hz
— 126 T042 Terminal 4 frequency setting gain frequency 0 to 400 Hz 0.01 Hz 50 Hz
127 A612 PID control automatic switchover frequency 0 to 400 Hz, 9999 0.01 Hz 9999
128 A610 PID action selection 0, 20, 21 1 0
PID operation

129 A613 PID proportional band 0.1 to 1000%, 9999 0.1% 100%
130 A614 PID integral time 0.1 to 3600 s, 9999 0.1 s 1s
131 A601 PID upper limit 0 to 100%, 9999 0.1% 9999
132 A602 PID lower limit 0 to 100%, 9999 0.1% 9999
133 A611 PID action set point 0 to 100%, 9999 0.01% 9999
134 A615 PID differential time 0.01 to 10 s, 9999 0.01 s 9999
PU

145 E103 PU display language selection 0 to 7 1 1


150 M460 Output current detection level 0 to 200% 0.1% 150%
detection
Current

22 151 M461 Output current detection signal delay time 0 to 10 s 0.1 s 0s

— 156 H501 Stall prevention operation selection 0 to 31, 100, 101 1 0


— 157 M430 OL signal output timer 0 to 25 s, 9999 0.1 s 0s
Minimum
Pr. Initial Customer
Function Pr. Name Setting range setting
group value setting
increment
Frequency setting / key lock operation
— 161 E200 0, 1, 10, 11 1 0
selection
Automatic
restart

165 A710 Stall prevention operation level for restart 0 to 200% 0.1% 150%
detection
Current

167 M464 Output current detection operation selection 0, 1 1 0

E000
— 168
E080
Parameter for manufacturer setting. Do not set.
E001
— 169
E081
170 M020 Watt-hour meter clear 0, 10, 9999 1 9999
Cumulative

value clear
monitor

171 M030 Operation hour meter clear 0, 9999 1 9999

0 to 5, 7, 8, 10, 14, 24, 25,


178 T700 STF terminal function selection 1 60
37, 60, 62, 9999
Input terminal

assignment

0 to 5, 7, 8, 10, 14, 24, 25,


function

179 T701 STR terminal function selection 1 61


37, 61, 62, 9999
180 T702 RL terminal function selection 1 0
0 to 5, 7, 8, 10, 14, 24, 25,
181 T703 RM terminal function selection 1 1
37, 62, 9999
182 T704 RH terminal function selection 1 2
190 M400 NET Y0 terminal function selection 1 0
0, 1, 3, 4, 8, 11, 12, 14 to
Output terminal

191 M401 NET Y1 terminal function selection 1 1


assignment

16, 26, 46, 47, 64, 70, 91,


function

192 M402 NET Y2 terminal function selection 98, 99, 100, 101, 103, 1 3
193 M403 NET Y3 terminal function selection 104, 108, 111, 112, 114 to 1 9999

8
116, 126, 146, 147, 164,
194 M404 NET Y4 terminal function selection 1 4
170, 191, 198, 199, 9999
195 M405 ABC terminal function selection 1 99
Multi-speed

Parameter list
setting

232 to D308 to
Multi-speed setting (speed 8 to speed 15) 0 to 400 Hz, 9999 0.01 Hz 9999
239 D315

— 240 E601 Soft-PWM operation selection 0, 1, 10, 11 1 1


245 G203 Rated slip 0 to 50%, 9999 0.01% 9999
compensation

246 G204 Slip compensation time constant 0.01 to 10 s 0.01 s 0.5 s


Slip

Constant-power range slip compensation


247 G205 0, 9999 1 9999
selection

— 249 H101 Earth (ground) fault detection at start 0, 1 1 1


0 to 100 s, 1000 to 1100 s,
— 250 G106 Stop selection 0.1 s 9999
8888, 9999
— 251 H200 Output phase loss protection selection 0, 1 1 1
failure
Power

stop

261 A730 Power failure stop 0 to 2 1 0

— 267 T001 Terminal 4 input selection 0 to 2 1 0


— 269 E023 Parameter for manufacturer setting. Do not set.
296 E410 Password lock level 1 to 6, 101 to 106, 9999 1 9999
Password

(0 to 5), 1000 to 9998,


297 E411 Password lock/unlock 1 9999
9999
338 D010 Communication operation command source 0, 1 1 0
communication

339 D011 Communication speed command source 0 to 2 1 0


RS-485

340 D001 Communication startup mode selection 0, 1, 10 1 0


342 N001 Communication EEPROM write selection 0, 1 1 0
343 N080 Communication error count — 1 0
— 502 N013 Stop mode selection at communication error 0 to 2 1 0
— 520 E415 Parameter for manufacturer setting. Do not set.
549 N000 Protocol selection 0, 1 1 0
Communication

PU mode operation command source


551 D013 2, 4, 9999 1 9999
selection

— 573 A680 4 mA input check selection 1 to 3, 9999 1 9999 23


575 A621 Output interruption detection time 0 to 3600 s, 9999 0.1 s 1s
control
PID

576 A622 Output interruption detection level 0 to 400 Hz 0.01 Hz 0 Hz


577 A623 Output interruption cancel level 900 to 1100% 0.1% 1000%
Minimum
Pr. Initial Customer
Function Pr. Name Setting range setting
group value setting
increment
592 A300 Traverse function selection 0 to 2 1 0
593 A301 Maximum amplitude amount 0 to 25% 0.1% 10%
Amplitude compensation amount during
Traverse

594 A302 0 to 50% 0.1% 10%


deceleration
Amplitude compensation amount during
595 A303 0 to 50% 0.1% 10%
acceleration
596 A304 Amplitude acceleration time 0.1 to 3600 s 0.1 s 5s
597 A305 Amplitude deceleration time 0.1 to 3600 s 0.1 s 5s
Undervoltage detection enable/disable
— 598 H105 0, 1 1 1
selection
— 611 F003 Acceleration time at a restart 0 to 3600 s, 9999 0.1 s 9999
Inverter output fault detection enable/disable
— 631 H104 0, 1 1 1
selection
Increased magnetic excitation deceleration
deceleration

660 G130 0, 1 1 0
Increased

excitation
magnetic

operation selection
661 G131 Magnetic excitation increase rate 0 to 40%, 9999 0.1% 9999
662 G132 Increased magnetic excitation current level 0 to 200% 0.1% 100%
— 665 G125 Regeneration avoidance frequency gain 0 to 200% 0.1% 100%
774 M101 Operation panel monitor selection 1 1 1
Monitoring

1 to 3, 5, 8, 10, 14, 20,


775 M102 Operation panel monitor selection 2 1 2
23 to 25, 52 to 55, 61, 62,
776 M103 Operation panel monitor selection 3 100 1 3

— 778 T054 4 mA input check filter 0 to 10 s 0.01 s 0s


Protective
function

872∗5 H201 Input phase loss protection selection 0, 1 1 1

882 G120 Regeneration avoidance operation selection 0 to 2 1 0


Regeneration

400 VDC∗6
8
avoidance

883 G121 Regeneration avoidance operation level 300 to 800 V 0.1 V


780 VDC∗7
Regeneration avoidance compensation
885 G123 0 to 10 Hz, 9999 0.01 Hz 6 Hz
frequency limit value
Parameter list

886 G124 Regeneration avoidance voltage gain 0 to 200% 0.1% 100%


C2
T200 Terminal 2 frequency setting bias frequency 0 to 400 Hz 0.01 Hz 0 Hz
(902)∗8
C3
T201 Terminal 2 frequency setting bias 0 to 300% 0.1% 0%
(902)∗8
125
Calibration parameter

T202 Terminal 2 frequency setting gain frequency 0 to 400 Hz 0.01 Hz 50 Hz


(903)∗8
C4
T203 Terminal 2 frequency setting gain 0 to 300% 0.1% 100%
(903)∗8
C5
T400 Terminal 4 frequency setting bias frequency 0 to 400 Hz 0.01 Hz 0 Hz
(904)∗8
C6
T401 Terminal 4 frequency setting bias 0 to 300% 0.1% 20%
(904)∗8
126
T402 Terminal 4 frequency setting gain frequency 0 to 400 Hz 0.01 Hz 50 Hz
(905)∗8
C7
T403 Terminal 4 frequency setting gain 0 to 300% 0.1% 100%
(905)∗8
990 E104 PU buzzer control 0, 1 1 1
PU

991 E105 PU contrast adjustment 0 to 63 1 58


PrCL Parameter clear (0), 1 1 0
parameter
Clear

ALLC All parameter clear (0), 1 1 0

Er.CL Fault history clear (0), 1 1 0

— Pr.CH Initial value change list — 1 0


— Pr.MD Group parameter setting (0), 1, 2 1 0
∗1 Differs according to the capacity.
6%: FR-CS84-022 or lower, FR-CS82S-042 or lower
4%: FR-CS84-036 to FR-CS84-080, FR-CS82S-070, FR-CS82S-100
3%: FR-CS84-120 and FR-CS84-160
2%: FR-CS84-230 or higher
∗2 Differs according to the capacity.
5 s: FR-CS84-080 or lower
10 s: FR-CS84-120 and FR-CS84-160, FR-CS82S-042 or lower
15 s: FR-CS84-230 or higher
∗3 The Initial value for the FR-CS84-160 or lower and the FR-CS82S-100 or lower.
∗4 The initial value for the FR-CS84-230 or higher.
∗5 Available only for the three-phase power input model.
24 ∗6 The value for the 200 V class.
∗7 The value for the 400 V class.
∗8 The parameter number in parentheses is the one used (displayed) on the LCD operation panel and the parameter unit.
 Changing the parameter setting value on the operation panel

Example Changing the setting of Pr.1 Maximum frequency.

1.Turning ON the power of the inverter


The operation panel will be in monitor mode.

2.Changing the operation mode


Press to change the operation mode. Press or to choose the PU operation mode. The [PU] indicator turns ON.

3.Selecting the parameter setting mode


Press to choose the parameter setting mode.

4.Selecting the parameter


Press or to show " " (Pr.1). Press to read the present set value.

" " (initial value) will appear.

5.Changing the setting value


Press or to change the set value to " ". Press to enter the setting. " " and " " are
displayed alternately.

• Press or to read another parameter.

• Press twice to show the next parameter.

• Hold for one second to return the display to the first screen in the monitor mode. (The monitor item initially set in the first 8
screen is the frequency)

Parameter list
NOTE
• If a parameter write condition is not satisfied, a parameter write error appears on the LCD display.

Error indication Description

Parameter write error

Write error during operation

Calibration error

Mode designation error

• When Pr.77 Parameter write selection = "2 (initial value)", the parameter setting change is available only while the inverter is stopped and
under the PU operation mode. To enable the parameter setting change while the inverter is running or under the operation mode other than PU
operation mode, change the Pr.77 setting.

25
Protective Functions

 List of fault indications


If the displayed message does not correspond to any of the following or if you have any other problem, contact your sales representative.

 Error message  Fault


• Operation and setting faults are displayed on the operation panel
• A protective function is activated, the inverter output is shut off,
and parameter unit. The inverter output is not shut off.
and the fault (ALM) signal is output.
Operation panel indication Name
Operation panel indication Name
HOLD Operation panel lock
E.OC1 Overcurrent trip during acceleration

LOCD Password locked


E.OC2 Overcurrent trip during constant speed
to
Er1 to Overcurrent trip during deceleration or
Parameter write error E.OC3
Er4 stop

Regenerative overvoltage trip during


E.OV1
Err. Error acceleration

Regenerative overvoltage trip during


E.OV2
constant speed
 Warning
• The inverter output is not shut off even when a warning is Regenerative overvoltage trip during
E.OV3
displayed. However, failure to take appropriate measures will lead deceleration or stop
to a fault. Inverter overload trip (electronic thermal
E.THT
relay function)
Operation panel indication Name
Motor overload trip (electronic thermal
E.THM
OLC Stall prevention (overcurrent) relay function)

OLV Stall prevention (overvoltage) E.FIN Heatsink overheat

TH Electronic thermal O/L relay pre-alarm E.UVT Undervoltage

PS PU stop
E.ILF Input phase loss

9
UV Undervoltage
E.OLT Stall prevention stop
IH Inrush current limit resistor overheat
Output side earth (ground) fault
Protective Functions

E.GF
overcurrent

E.LF Output phase loss

E.OHT External thermal relay operation

E.PE
Parameter storage device fault
E.PE2

E.PUE PU disconnection

E.RET Retry count excess

E.CPU
CPU fault
E. 5

E.CDO Abnormal output current detection

E.IOH Inrush current limit circuit fault

E.LCI 4 mA input fault

E.E10 Inverter output fault

If faults other than the above appear, contact your sales


representative.
26
 Reset method for the protective functions
Reset the inverter by performing any of the following operations. Note that the accumulated heat value of the electronic thermal relay function
and the number of retries are cleared (erased) by resetting the inverter.
The inverter recovers about 1 second after the reset is released.

• Press on the operation panel to reset the inverter. (This operation is valid only when a protective function for a fault is activated.)

• Switch the power OFF once, then switch it ON again.


ON

OFF
• Turn ON the Reset (RES) signal for 0.1 s or more. (If the RES signal is kept ON, "Err" appears (blinks) to indicate that the inverter is in a
reset status.)

NOTE
• OFF status of the start signal must be confirmed before resetting the inverter fault. Resetting an inverter fault with the start signal ON restarts
the motor suddenly.

Protective Functions

27
Option and Peripheral Devices

 Option List
Name Model Applications, Specifications, etc. Applicable Inverter
Liquid crystal display operation
FR-LU08 Graphical operation panel with liquid crystal display ∗1 All capacities
panel
Parameter unit (8 languages) FR-PU07 Interactive parameter unit with LCD display All capacities
Enclosure surface operation This operation panel enables inverter operation and monitoring of
FR-PA07 All capacities
panel frequency, etc. from the enclosure surface
Cable for connection of operation panel or parameter unit
Parameter unit connection cable FR-CB20[] All capacities
[] indicates a cable length. (1m, 3m, 5m)
Operation panel connection A connector to connect the operation panel to the parameter unit
FR-ADP All capacities
connector connection cable.
According to capacities
DIN rail attachment FR-UDA01, 02 Attachment for installation on DIN rail (excluding inverters FR-
CS84-120 to 295).
For harmonic current reduction and inverter input power factor
AC reactor FR-HAL According to capacities
improvement
SF
EMC Directive compliant noise
FR-E5NF EMC Directive (EN61800-3 C3) compliant noise filter According to capacities
filter
FR-S5NFSA
Stand-alone Shared

EMC compliant EMC filter For installation of the inverter to the EMC Directive compliant EMC
FR-AAT02 FR-CS84-230, 295
installation attachment filter (SF).
Radio noise filter FR-BIF(H) For radio noise reduction (connect to the input side) All capacities
FR-BSF01
Line noise filter For line noise reduction All capacities
FR-BLF
For increasing the braking capability of the inverter (for high-inertia
Brake unit FR-BU2
load or negative load)
Resistor unit FR-BR According to capacities
Brake unit, electrical-discharge resistor and resistor unit are used in
Discharging resistor GZG, GRZG type
combination
Power regeneration common
converter FR-CV Unit which can return motor-generated braking energy back to the
According to capacities
Stand-alone reactor dedicated for FR-CVL power supply in common converter system
the FR-CV
The high power factor converter switches the converter section on/off
to reshape an input current waveform into a sine wave, greatly
High power factor converter FR-HC2 According to capacities
suppressing harmonics. (Used in combination with the standard

10
accessory.)
According to capacities
FR-ASF (three-phase 400 V
Option and Peripheral Devices

class only)
Surge voltage suppression filter Filter for suppressing surge voltage on motor
According to capacities
FR-BMF (FR-CS84-120 to 295
only)
Pilot generator QVAH-10 For tracking operation. 70V/35VAC 500Hz (at 2500r/min)
For continuous speed control operation (mechanical deviation
Deviation sensor YVGC-500W-NS
detection) Output 90VAC/90°
Frequency setting potentiometer WA2W 1kΩ For frequency setting. Wire-wound 2W 1kΩ type B characteristic
Others

Analog frequency meter Dedicated frequency meter (graduated to 130Hz). Moving-coil type DC All capacities
YM206NRI 1mA
(64mm × 60mm) ammeter

For frequency meter calibration.


Calibration resistor RV24YN 10kΩ
Carbon film type B characteristic
FR Configurator2
SW1DND-FRC2-E Supports an inverter startup to maintenance.
(Inverter setup software)
∗1 The battery (CR1216: a diameter of 12 mm, a hight of 16 mm) is not bundled.

28
Name (Model) Specifications, Structure, etc.
● Attachment to enable installation of FR-CS80 series on DIN rail.
●Selection table

Inverter Capacity
Attachment Model
FR-CS84 FR-CS82S
FR-UDA01 012, 022 025, 042
FR-UDA02 036, 050, 080 070, 100

● Approximate dimension
FR-UDA01 FR-UDA02
DIN rail mounting
108
attachments 68
67 67
15 15
FR-UDA[] 10

128

128
8.7
8.7

Hook 3-M4 0.7 screw Hook 4-M4 0.7 screw (Unit: mm)

● The EMC compliant EMC filter (EN61800-3 2nd Environment Category C3) is a filter compliant with the EU EMC Directive
(EN61800-3 2nd Environment Category C3).

Outline Leakage
dimension current
Applicable inverter Mass (mA) ∗2 Loss
EMC filter Model (Unit: mm)
model (kg) (reference (W)
W H D value)
SF1306 FR-CS82S-025, 042 110 200 36.5 0.7 10 7.3

H
FR-E5NF-H3.7K FR-CS84-012 to 080 140 210 46 1.2 44.5 8
FR-E5NF-H7.5K FR-CS84-120, 160 220 210 47 2 68.4 15
FR-S5NFSA-1.5K FR-CS82S-070, 100 110 168 47 0.7 9.5 11

EMC Directive compliant


W D
10
EMC filter
Outline dimension Leakage

Option and Peripheral Devices


(Unit: mm) current
SF EMC filter Applicable Intercompatibility Mass (mA) ∗2 Loss
FR-E5NF-H[]K Model inverter model attachment ∗1 (kg) (reference (W)
W H D D1
(400V class) value)
FR-S5NFSA-[]K
FR-CS84-230,
H

(200V class) SF1175 FR-AAT02 253 530 60 35 4.7 76 56


295
∗1 Depth is 12mm deeper when an intercompatibility attachment is installed.
∗2 Leakage current for one phase of three-phase three-wire star-connection power supply.
Leakage current for all phases of three-phase three-wire delta-connection power supply is
three times greater than the indicated value.

(Note) This is a sample outline dimension drawing. The shape differs by the model. D
W
D1
●Prevention of leakage current
Take the following actions to prevent malfunction of peripheral devices or an electric shock caused by leakage current.
1) Earth (ground) the EMC filter before connecting the power supply. When doing so, confirm that earthing (grounding) is
securely performed through the earthing (grounding) part of the enclosure.
2) Select an appropriate earth leakage circuit breaker or an earth leakage relay by considering leakage current of the EMC filter.
Note that earth leakage circuit breaker may not be used in some cases such as when leakage current of the EMC filter is too
large. In that case, use an earth leakage relay with high sensitivity. When both of earth leakage circuit breaker and earth
leakage relay cannot be used, securely earth (ground) as explained in 1).

29
 Molded case circuit breaker, magnetic contactor, cable gauge

Molded case circuit breaker


(MCCB) or earth leakage Input side magnetic Recommended cable
Reactor
circuit breaker (ELB) contactor  gauge (mm2) 
Motor (NF, NV type) 
Applicable inverter
Voltage model
output
(kW) Power factor improving Power factor improving
reactor connection reactor connection R/L1, S/L2, U, V, W FR-HAL
T/L3 
Without With Without With
FR-CS84-012 0.4 5A 5A S-T10 S-T10 2 2 H0.4K
FR-CS84-022 0.75 5A 5A S-T10 S-T10 2 2 H0.75K
FR-CS84-036 1.5 10A 10A S-T10 S-T10 2 2 H1.5K
FR-CS84-050 2.2 15A 10A S-T10 S-T10 2 2 H2.2K
Three-
phase FR-CS84-080 3.7 20A 15A S-T10 S-T10 2 2 H3.7K
400V
FR-CS84-120 5.5 30A 20A S-T21 S-T12 3.5 2 H5.5K
FR-CS84-160 7.5 30A 30A S-T21 S-T21 3.5 3.5 H7.5K
FR-CS84-230 11 50A 40A S-T21 S-T21 8 8 H11K
FR-CS84-295 15 60A 50A S-T35 S-T21 8 8 H15K
FR-CS82S-025 0.4 10A 5A S-T10 S-T10 2 2 0.75K
Single- FR-CS82S-042 0.75 15A 10A S-T10 S-T10 2 2 1.5K
Phase
200V FR-CS82S-070 1.5 30A 15A S-T10 S-T10 2 2 2.2K
FR-CS82S-100 2.2 40A 30A S-T10 S-T10 3.5 2 3.7K
 Select an MCCB according to the power supply capacity.
Install one MCCB per inverter. For the use in the United States or Canada, provide the appropriate UL and cUL MCCB INV M
listed fuse that is suitable for branch circuit protection. (Refer to the FREQROL-CS80 Instructions and Cautions for
Use of Inverters.) MCCB INV M
 The matrix shows the magnetic contactor selected according to the standards of Japan Electrical Manufacturers'
Association (JEM standards) for AC-1 class. The electrical durability of magnetic contactor is 500,000 times. When the magnetic contactor is used for
emergency stops during motor driving, the electrical durability is 25 times.
If using an MC for emergency stop during motor driving, select an MC for the inverter input current according to the rated current against JEM 1038
standards for AC-3 class. When installing an MC at the inverter output line to switch to the commercial-power supply operation while running a general-
purpose motor, select an MC for the rated motor current according to the rated current against JEM 1038 standards for AC-3 class.
 When using a single-phase power input model, terminals are R/L1 and S/L2.
 It is the gauge of a cable with the continuous maximum permissible temperature of 75°C (HIV cable (600 V grade heat-resistant PVC insulated wire), etc.).
It assumes a surrounding air temperature of 50°C or lower and the wiring distance of 20 m or shorter.

10  The power factor may be slightly lower.


Option and Peripheral Devices

NOTE
• When the inverter capacity is larger than the motor capacity, select an MCCB and a magnetic contactor according to the inverter model, and
select cables and reactors according to the motor output.
• When the breaker on the inverter's input side trips, check for the wiring fault (short circuit), damage to internal parts of the inverter etc. The
cause of the output shutoff must be identified and removed before turning ON the power of the breaker.

30
 Selecting the rated sensitivity current for the earth leakage circuit breaker
When using an earth leakage circuit breaker with the inverter circuit, Example
select its rated sensitivity current as follows, independently of the 2 2
5.5mm ×5m 5.5mm ×50m
PWM carrier frequency.
ELB Noise
• Breaker designed for harmonic and surge suppression filter
Rated sensitivity current 3φ
Inverter M 200V2.2kW
I∆n ≥ 10 × (Ig1 + Ign + Igi + Ig2 + Igm)
• Standard breaker
Rated sensitivity current Ig1 Ign Ig2 Igm
I∆n ≥ 10 × {Ig1 + Ign + Igi + 3 × (Ig2 + Igm)} Igi
Ig1, Ig2: Leakage currents in wire path during commercial power supply
operation
Ign: Leakage current of inverter input side noise filter (Note) 1. Install the earth leakage circuit breaker (ELB) on the
Igm: Leakage current of motor during commercial power supply operation input side of the inverter.
Igi: Leakage current of inverter unit
2. In the connection earthed-neutral system, the
Example of leakage current of Leakage current example of sensitivity current is blunt against a ground fault in the
cable path per 1km during the three-phase induction motor inverter output side. Earthing (grounding) must
commercial power supply operation during the commercial conform to the requirements of national and local
when the CV cable is routed in power supply operation safety regulations and electrical codes. (NEC section
metal conduit (200 V 60 Hz)
(200 V 60 Hz)
250, IEC 61140 class 1 and other applicable
standards)
Leakage currents (mA)

Leakage currents (mA)

120 2. 0
100
80
1. 0
0. 7 ●Selection example
60 0. 5

40 0. 3 Breaker designed
20
0. 2 for harmonic and Standard breaker
0
surge suppression
0. 1
2 3.5 8 142238 80150 1. 5 3. 7 7. 5 15223755
5.5 30 60 100 2. 2 5.5 1118. 53045
Cable size (mm )
2
Motor capacity (kW) Leakage current Ig1 (mA) 33 × 5m = 0.17
1000m
Example of leakage current per Leakage current example of
1km during the commercial power threephase induction motor Leakage current Ign (mA) 0 (without noise filter)
supply operation when the CV during the commercial power Leakage current Igi (mA) 1
cable is routed in metal conduit supply operation

(Three-phase three-wire delta (Totally-enclosed fan-cooled Leakage current Ig2 (mA) 33 × 50m = 1.65
connection 400 V 60 Hz) type motor 400 V 60 Hz) 1000m
Leakage currents (mA)

Leakage currents (mA)

120 2.0
Motor leakage current Igm
100 0.18
1.0 (mA)
80
0.7
60 0.5 Total leakage current (mA) 3.00 6.66
40 0.3

10
0.2 Rated sensitivity current
20 30 100
0
(mA) (≥ Ig × 10)
0.1
2 3.5 81422 38 80 150 1.5 3.7 7.5 15223755
5.5 30 60 100 2.2 5.5 11 18.5 3045
Cable size (mm2 )

Option and Peripheral Devices


Motor capacity (kW)
For " " connection, the amount of leakage current is
appox. 1/3 of the above value.

31
Precautions for Operation/Selection

 Precautions for use of the inverter  Installation


• Install the inverter in a clean place with no floating oil mist, cotton
 Safety Precautions fly, dust and dirt, etc. Alternatively, install the inverter inside the
"sealed type" enclosure that prevents entry of suspended
• To use the product safely and correctly, make sure to read the substances. For installation in the enclosure, decide the cooling
"Instruction Manual" before use. method and the enclosure size to keep the surrounding air
• This product has not been designed or manufactured for use with temperature of the inverter/the converter unit within the
any equipment or system operated under life-threatening permissible range (for specifications, refer to page 11).
conditions. • Do not install the inverter on wood or other combustible material
• Please contact our sales representative when considering using as parts of the inverter get hot.
this product for special applications such as passenger • Attach the inverter vertically.
transportation, medical, aerospace, nuclear, power, or undersea
relay equipment or system use.  Setting
• Although this product was manufactured under conditions of strict
quality control, install safety devices to prevent serious accidents • Depending on the parameter setting, high-speed operation (up to
when it is used in facilities where breakdowns of the product or 400 Hz) is available. Incorrect setting will lead to a dangerous
other failures are likely to cause a serious accident. situation. Set the upper limit by using the upper frequency limit
• Use only a three-phase induction motor as a load on this product. setting.
• Setting the DC injection brake operation voltage and operating
 Operation time larger than their initial values causes motor overheating
• When a magnetic contactor (MC) is installed on the input side, do (electronic thermal O/L relay trip).
not use the MC for frequent starting/stopping. Otherwise the
inverter may be damaged.
• When a fault occurs in the inverter, the protective function is  Selection precautions
acticvated to stop the inverter output. However, the motor cannot
be immediately stopped. For machinery and equipment that  Inverter capacity selection
require an immediate stop, provide a mechanical stop/holding • When operating a special motor or multiple motors in parallel by
mechanism. one inverter, select the inverter capacity so that 1.05 times of the
• It will take time for the capacitor to discharge after shutoff of the total of the rated motor current becomes less than the rated
inverter power supply. When accessing the inverter for inspection, output current of the inverter.
wait for at least 10 minutes after the power supply has been
switched off, and check with a multimeter to make sure that there  Starting torque of the motor
is no residual voltage. • The start and acceleration characteristics of the motor driven by
the inverter are restricted by the overload current rating of that
 Wiring inverter. Generally the torque characteristic is less than when the
• Applying the power to the inverter output terminals (U, V, W) motor is started by a commercial power supply. If torque boost
causes a damage to the inverter. Before power-on, thoroughly adjustment or General-purpose magnetic flux vector control
check the wiring and sequence to prevent incorrect wiring, etc. cannot provide enough torque when a large starting torque is
• The terminals P/+, N/- are provided for connection of a dedicated necessary, select the inverter of one rank higher capacity or
option. Connect only a dedicated option. Do not short the increase the capacities of both the motor and inverter.
frequency setting power supply terminal 10 and common terminal
5 or the terminal PC and terminal SD.  Acceleration/deceleration time
• When disconnecting a wire from a control circuit terminal, push • The motor acceleration/deceleration time is decided by the torque
the open/close button all the way down with a flathead generated by the motor, load torque, and moment of inertia (J) of
screwdriver, and pull out the wire. Pulling out the wire forcefully load.
11 without pushing the open/close button all the way down may
damage the terminal block.
• When the stall prevention function is activated during
acceleration/deceleration, increase the acceleration/deceleration
• To prevent a malfunction due to noise, keep the signal cables time as the actual time may become longer.
Precautions for Operation/Selection

10cm or more away from the power cables. Also, separate the • To decrease the acceleration/deceleration time, increase the
main circuit cables at the input side from the main circuit cables at torque boost value (setting of a too large value may activate the
the output side. stall prevention function at a start, longer the acceleration time),
• After wiring, wire offcuts must not be left in the inverter. Wire use the General-purpose magnetic flux vector control or increase
offcuts can cause an alarm, failure or malfunction. Always keep the inverter and motor capacities. To shorten the deceleration
the inverter clean. When drilling mounting holes in an enclosure, time, the additional use of increased magnetic excitation
etc., take caution not to allow chips and other foreign matter to deceleration, or options such as the optional brake unit (FR-BU2)
enter the inverter. or the power regeneration common converter (FR-CV) are
• Set the voltage/current input switch correctly. Incorrect setting required.
may cause a fault, failure or malfunction.
• The output of the single-phase power input model is three-phase  Power transfer mechanisms (reduction gear, belt,
200 V. chain, etc.)
 Power supply • Caution is required for the low-speed continuous operation of the
motor with an oil lubricated gear box, transmission, reduction
• When the inverter is connected gear, etc. in the power transfer mechanism. Such an operation
Power supply system capacity

under a large-capacity power may degrade the oil lubrication and cause seizing. On the other
transformer (500kVA or more hand, the high-speed operation at more than 60 Hz may cause
transformer) or when a power 1500
problems with the noise of the power transfer mechanism, life, or
capacitor is to be switched over, an
(kVA)

Range requiring
1000 installation of insufficient strength due to centrifugal force, etc. Fully take
excessive peak current may flow in the reactor necessary precautions.
the power input circuit, damaging 500
the inverter. To prevent this,  Instructions for overload operation
always install an optional AC 0
• When performing operation of frequent start/stop of the inverter,
reactor (FR-HAL). Wiring length (m) 10
rise/fall in the temperature of the transistor element of the inverter
• If a surge occurs in the power
will repeat due to a repeated flow of large current, shortening the
supply system, this surge energy may flow into the inverter,
life from thermal fatigue. Since thermal fatigue is related to the
causing the inverter to display overvoltage protection (E.OV[])
amount of current, the life can be increased by reducing current at
and trip. To prevent this, always install an optional AC reactor
32 locked condition, starting current, etc. Decreasing current may
(FR-HAL).
increase the life. However, decreasing current will result in
insufficient torque and the inverter may not start. Therefore,
choose the inverter which has enough allowance for current.
Precautions for Peripheral Device Selection

 Selection and installation of molded case  Electrical corrosion of the bearing


circuit breaker • When a motor is driven by the inverter, axial voltage is generated
Install a molded case circuit breaker (MCCB) on the power receiving on the motor shaft, which may cause electrical corrosion of the
side to protect the wiring of the inverter input side. For MCCB bearing in rare cases depending on the wiring, load, operating
selection, refer to page 30 since it depends on the inverter power conditions of the motor or specific inverter settings (high carrier
supply side power factor (which changes depending on the power frequency, use of a capacitive filter∗1).
Contact your sales representative to take appropriate
supply voltage, output frequency and load). Especially for a
countermeasures for the motor.
completely electromagnetic MCCB, one of a slightly large capacity The following shows examples of countermeasures for the
must be selected since its operation characteristic varies with inverter.
harmonic currents. (Check the manual of the corresponding • Decrease the carrier frequency.
breaker.) As an earth leakage circuit breaker, use the Mitsubishi • Remove the capacitive filter.
earth leakage circuit breaker designed for harmonics and surge • Provide a common mode choke∗2 on the output side of the
suppression. (Refer to page 31) inverter. (This is effective regardless of the use of the
When installing a molded case circuit breaker on the inverter output capacitive filter.)
side, contact the manufacturer of each product for selection. ∗1 Mitsubishi Electric capacitive filter: FR-BIF, SF[], FR-E5NF-[], FR-
S5NFSA[]
∗2 Recommended common mode choke: FT-3KM F series
 Handling of the input side magnetic contactor FINEMET® common mode choke cores manufactured by Hitachi
• For operations using external terminals (using terminal STF or Metals, Ltd.
STR), install the input-side magnetic contactor to prevent FINEMET is a registered trademark of Hitachi Metals, Ltd.
accidents due to automatic restart when the power is restored
after power failures such as an instantaneous power failure, or for
safety during maintenance works. Do not use this magnetic
 Cable gauge and wiring distance
contactor for frequent starting/stopping of the inverter. (The If the wiring distance is long between the inverter and motor, during
switching life of the converter part is about 500,000 times.) In the the output of a low frequency in particular, use a large
operation by parameter unit, the automatic restart after power cable gauge for the main circuit cable to suppress the voltage drop
restoration is not performed and the magnetic contactor cannot to 2% or less. (The table on page 30 indicates a selection example
be used to start the motor. The input-side magnetic contactor can for the wiring length of 20 m.)
stop the motor. However, the regenerative brake of the inverter
Especially for long-distance wiring or wiring with shielded cables, the
does not operate, and the motor coasts to a stop.
inverter may be affected by a charging current caused by stray
 Handling of the output side magnetic contactor capacitances of the wiring, leading to an incorrect activation of the
Switch the magnetic contactor between the inverter and motor only overcurrent protective function. Refer to the maximum wiring length
when both the inverter and motor are at a stop. When the magnetic shown in the following table. When multiple motors are connected,
contactor is turned on while the inverter is operating, overcurrent use the total wiring length shown in the table or shorter.
protection of the inverter will activate. For instances in which an MC
is provided to switch to a commercial power supply, first turn off the Model FR-CS84-[]
Cable type
inverter and motor, then switch the MC. 012 022 036 050 080 120 160 230 295
Unshielded 50m 50m 50m 50m 50m 100m 100m 100m 100m
 Installation of thermal relay
The inverter has an electronic thermal O/L relay to protect the motor Shielded 25m 25m 50m 50m 50m 100m 100m 100m 100m
from overheating. However, install an external thermal overcurrent
relay (OCR) between the inverter and motors to operate several
motors or a multi-pole motor with one inverter. In this case, set 0 A to Cable type
Model FR-CS82S-[]
11
025 042 070 100
the electronic thermal O/L relay setting of the inverter. For the

Precautions for Peripheral Device Selection


Unshielded 50m 50m 50m 50m
external thermal overcurrent relay, determine the setting value in
consideration of the current indicated on the motor's rating plate and Shielded 25m 25m 50m 50m
the line-to-line leakage current. (Refer to page 34.) When driving a 400 V class motor by the inverter, surge voltages
For low-speed operation where the cooling capability of the motor attributable to the wiring constants may occur at the motor terminals,
reduces, it is recommended to use a thermal relay protector deteriorating the insulation of the motor. In this case, use a 400 V
incorporated motor. class inverter-driven insulation-enhanced motor.
When the wiring length is 50 m or more, set "8" (8 kHz) or less in
 Output side measuring instrument
Pr.72 PWM frequency selection.
When the inverter-to-motor wiring length is long, especially for the
Use the recommended connection cable when connecting the
400 V class, small-capacity models, the meters and CTs may
parameter unit.
generate heat due to line-to-line leakage current. Therefore, choose
For remote operation using analog signals, keep the distance
the equipment which has enough allowance for the current rating.
between the remote speed setter and the inverter to 30 m or less.
 Disuse of power factor improving capacitor Also, to prevent induction from other devices, keep the wiring away
from the power circuits (main circuit and relay sequential circuit).
(power factor correction capacitor)
When setting the frequency using a external potentiometer rather
Do not add a capacitor or surge suppressor to the inverter.
than a parameter unit, use a shielded or twisted cable as shown in
This is because the power factor improving capacitor and surge
the figure below. Connect the shield cable to terminal 5, not to the
suppressor on the inverter output side may be overheated or
earth (ground).
damaged by the harmonic components of the inverter output.
Furthermore, the inverter already has inbuilt protection against (3) 10 (3) Shielded cable
10
excessive current flow. To improve the power factor, use a reactor. (2) (2)
2 2
(1) (1)
5
Frequency setting Twisted 5 Frequency setting
potentiometer cable potentiometer
33
Line-to-line leakage current
 Earth (ground)
When the inverter is run in the low acoustic noise mode, more Type Influence and countermeasure
leakage currents occur than in the non-low acoustic noise mode due • This leakage current flows via a static capacitance
to the high-speed switching operation. Be sure to earth (ground) the between the inverter output cables.
• The external thermal relay may be operated
inverter and motor before use. In addition, always use the earth unnecessarily by the harmonics of the leakage
(ground) terminal of the inverter to earth (ground) the inverter. (Do current. When the wiring length is long (50m or more)
not use the case or chassis) for the 400V class model, the external thermal relay
is likely to operate unnecessarily because the ratio of
the leakage current to the rated motor current
increases.
 Electromagnetic interference (EMI) Influence and
● Precaution
For the low acoustic noise operation with high carrier frequency, countermeasure
• Use Pr.9 Electronic thermal O/L relay.
electromagnetic noise tends to increase. Take precautions by • If the carrier frequency setting is high, decrease the
referring to the following examples. Depending on the installation Pr.72 PWM frequency selection setting. However,
the motor noise increases. Selecting Pr.240 Soft-
conditions, noise may also affect the inverter in the normal operation PWM operation selection makes the sound
(initial status). inoffensive. To protect motor securely without being
• Decrease the carrier frequency (Pr.72) setting to lower the EMI subject to the influence of the line-to-line leakage
current, direct detection of the motor temperature
level.
using a temperature sensor is recommended.
• As measures against AM radio broadcasting noise, radio noise
filter FR-BIF produces an effect.
MCCB MC Thermal relay
• As measures against sensor malfunction, line noise filter Motor
Power
FRBSF01, FR-BLF produces an effect. Transmission supply Inverter IM
• As measures against induction noise from the power cable of the path Line-to-line static
inverter, an effect is produced by putting a distance of 30cm (at capacitances
least 10cm) or more and using a twisted pair shielded cable as a Line-to-line leakage currents path
signal cable. Do not earth (ground) shield but connect it to signal
common cable.
EMI measure example
FR- BLF FR- BLF
Install common mode filter Decrease Install common mode filter
FR- BSF01 FR- BSF01
on inverter input side. Enclosure carrier frequency
on inverter output side.

Inverter
power FR- FR-
supply BSF01 Inverter BSF01 IM Motor
Install capacitor type FR-BIF filter Use 4-core cable for motor
on inverter input side. FR-
BIF power cable and use one
cable as earthing cable.
Separate inverter and power
line by more than 30cm (at Use a twisted pair shielded cable
least 10cm) from sensor circuit.
Sensor
Control Power
power supply
supply for sensor
Do not earth (ground) Do not earth (ground) shield but
enclosure directly. connect it to signal common cable.
Do not earth (ground) control cable.

 leakage current
Capacitances exist between the inverter I/O cables, other cables
11 and earth and in the motor, through which a leakage current flows.
Since its value depends on the static capacitances, carrier
frequency, etc., low acoustic noise operation at the increased carrier
Precautions for Peripheral Device Selection

frequency of the inverter will increase the leakage current.


Therefore, take the following precaution. Select the earth leakage
current breaker according to its rated sensitivity current,
independently of the carrier frequency setting. (Refer to page 31)
To-earth (ground) leakage currents
Type Influence and countermeasure
• Leakage currents may flow not only into the inverter's
own line but also into the other line through the earth
(ground) cable, etc. These leakage currents may
operate earth (ground) leakage circuit breakers and
earth leakage relays unnecessarily.
● Countermeasures
• If the carrier frequency setting is high, decrease the
Influence and
Pr.72 PWM frequency selection setting. However,
countermeasure
the motor noise increases. Selecting Pr.240 Soft-
PWM operation selection makes the sound
inoffensive.
• By using earth leakage circuit breakers designed for
harmonic and surge suppression in the inverter's own
line and other line, operation can be performed with
the carrier frequency kept high (with low noise).

Inverter
Power NV1 Motor
supply C
Transmission Leakage
breaker C
path
NV2 Motor
34 C
Leakage
breaker
Warranty

Please confirm the following product warranty details before using this product.

1. Gratis Warranty Term and Gratis Warranty Range


If any faults or defects (hereinafter "Failure") found to be the responsibility of Mitsubishi occurs during use of the product
within the gratis warranty term, the product shall be replaced at no cost via the sales representative.
[Gratis Warranty Term]
The gratis warranty term of the product shall be for twelve (12) months after the date of purchase or delivery to a
designated place.
Note that after manufacture and shipment from Mitsubishi, the maximum distribution period shall be six (6) months, and
the longest gratis warranty term after manufacturing shall be eighteen (18) months.
[Gratis Warranty Range]
(1) The customer shall be responsible for the primary failure diagnosis unless otherwise specified.
(2) The range shall be limited to normal use within the usage state, usage methods and usage environment, etc., which
follow the conditions and precautions, etc., given in the instruction manual, user's manual and caution labels on the
product.
(3) Even within the gratis warranty term, the following cases are not guaranteed.
1) Failure occurring from inappropriate storage or handling, carelessness or negligence by the user. Failure caused
by the user's hardware or software design.
2) Failure caused by unapproved modifications, etc., to the product by the user.
3) When the Mitsubishi product is assembled into a user's device, Failure that could have been avoided if functions or
structures, judged as necessary in the legal safety measures the user's device is subject to or as necessary by
industry standards, had been provided.
4) Failure that could have been avoided if consumable parts designated in the instruction manual had been correctly
serviced or replaced.
5) Replacing consumable parts such as capacitors and cooling fans.
6) Failure caused by external irresistible forces such as fires or abnormal voltages, and Failure caused by force
majeure such as earthquakes, lightning, wind and water damage.
7) Failure caused by reasons unpredictable by scientific technology standards at time of shipment from Mitsubishi.
8) Any other failure found not to be the responsibility of Mitsubishi or that admitted not to be so by the user.
2. Repair and Analysis
The repair and the failure analysis are not executed to the product.
3. Discontinuation of production
(1) Discontinuation of production shall be notified with Mitsubishi Technical Bulletins, etc.
(2) Product supply (including spare parts) is not available after production is discontinued.
4. Exclusion of loss in opportunity and secondary loss from warranty liability
Regardless of the gratis warranty term, Mitsubishi shall not be liable for compensation to damages caused by any cause
found not to be the responsibility of Mitsubishi, loss in opportunity, lost profits incurred to the user by Failures of Mitsubishi
products, special damages and secondary damages whether foreseeable or not, compensation for accidents, and
compensation for damages to products other than Mitsubishi products, replacement by the user, maintenance of on-site
equipment, start-up test run and other tasks. 12
5. Changes in product specifications
Warranty
The specifications given in the catalogs, manuals or technical documents are subject to change without prior notice.
6. Product application
(1) In using the Mitsubishi FR-CS80 series inverter, the usage conditions shall be that the application will not lead to a
major accident even if any problem or fault should occur in the FR-CS80 series inverter, and that backup and fail-safe
functions are systematically provided outside of the device for any problem or fault.
(2) The Mitsubishi FR-CS80 series inverter has been designed and manufactured for applications in general industries,
etc.
Thus, applications in which the public could be affected such as in nuclear power plants and other power plants
operated by respective power companies, and applications in which a special quality assurance system is required,
such as for Railway companies or Public service purposes shall be excluded from the FR-CS80 series inverter range
of applications.
In addition, applications in which human life or property that could be greatly affected, such as in aircraft, medical
applications, incineration and fuel devices, manned transportation equipment for recreation and amusement, and
safety devices, shall also be excluded from the graphic operation terminal range of applications.
However, in certain cases, some applications may be possible, providing the user consults the local Mitsubishi
representative outlining the special requirements of the project, and providing that all parties concerned agree to the
special circumstances, solely at our discretion.
In some of three cases, however, Mitsubishi Electric Corporation may consider the possibility of an application,
provided that the customer notifies Mitsubishi Electric Corporation of the intention, the application is clearly defined
and any special quality is not required.
35
36
37
This solution solves customers' issues and concerns by
enabling visualization and analysis that lead to improvements
and increase availability at production sites.
Utilizing our FA and IT technologies and collaborating with e-F@ctory Alliance partners, we reduce the total cost across the entire
supply chain and engineeringchain, and support the improvement initiatives and one-step-ahead manufacturing of our customers.

Procurement Sale, logistics,


Supply chain and service
Production
and
manufacturing
FA integrated solutions Engineering
Product
design
Process
design Operation/Maintenance

reduce total cost chain


iQ-Works/EZSocket iQ Care
(prevention, predictive maintenance,
(CAD/simulation linkage) remote maintenance service)

since2003

Supply chain Sales and


Procurement
distribution
Production
Engineering
chain Product Process Operation and
design design maintenance

ERP SCM MES


IT system
CAD/CAM Simulator SCADA

FA-IT
Data primary processing / Information Data handling
analysis
Interface

Edge-computing C Controller MES interface

Programmable
Shop floor Sensor Drive Mechatronics Energy-saving
Controller

Productivity Quality Sustainability Safety Security

Overall production information is captured in addition to energy information, enabling the realization of efficient production and energy use (energy savings).

•Trademarks
38
MODBUS® is a registered trademark of Schneider Automation Incorporated.
Other company and product names herein are the trademarks and registered trademarks of their respective owners.
Automation solutions

YOUR SOLUTION PARTNER

Low voltage: MCCB, MCB, ACB

Medium voltage: VCB, VCC

Power monitoring, energy management

Mitsubishi Electric offers a wide range of automation equipment from PLCs and HMIs to
CNC and EDM machines.

Compact and Modular Controllers

A NAME TO TRUST This is why you can rely on


Mitsubishi Electric automation Inverters, Servos and Motors
Since its beginnings in 1870, some
45 companies use the Mitsubishi solution - because we know first
name, covering a spectrum of hand about the need for reliable,
finance, commerce and industry. efficient, easy-to-use automation and
control in our own factories.
Visualisation: HMIs
The Mitsubishi brand name is
recognized around the world as a As one of the world’s leading
symbol of premium quality. companies with a global turnover of
over 4 trillion Yen (over $40 billion),
Mitsubishi Electric Corporation is employing over 100,000 people,
Mitsubishi Electric has the resource Numerical Control (NC)
active in space development,
transportation, semi-conductors, and the commitment to deliver the
energy systems, communications ultimate in service and support as
and information processing, audio well as the best products.
visual equipment and home
Robots: SCARA, Articulated arm
electronics, building and energy
management and automation
systems, and has 237 factories and
laboratories worldwide in over 121
countries.
Processing machines: EDM, Lasers, IDS

39
Transformers, Air conditioning, Photovoltaic systems

* Not all products are available in all countries.


Mitsubishi Electric Corporation Nagoya Works is a factory certified for ISO14001 (standards for
environmental management systems)and ISO9001(standards for quality assurance management systems)

HEAD OFFICE: TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN

L(NA)06113ENG-A(1711)MEE

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