Inverter Freqrol Cs80
Inverter Freqrol Cs80
Inverter Freqrol Cs80
INVERTER
FREQROL-CS80
GLOBAL IMPACT OF
MITSUBISHI ELECTRIC
Through Mitsubishi Electric’s vision, “Changes for the Better“ are possible for a brighter future.
2
Contents
Features 4 1
Example Connection 10 2
Standard Specifications 11 3
Outline Dimensions 13 4
Terminal Connection Diagram, Terminal Specifications 14 5
Explanation of the Control Panel and Parameter Unit 16 6
FR Configurator2 20 7
Parameter List 21 8
Protective Functions 26 9
Option and Peripheral Devices 28 10
Precautions for Operation/Selection, Precautions for Peripheral Device Selection 32 11
Warranty 35 12
3
Features
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FR-CS84-012-60
4
3 units
Features
Feature
2 High performance
Features
PR
These functions ensure the applications that require high require regenerative braking PR
P/+ P/+
starting torque, such as washing machines, agitators, and torque during deceleration, N/- N/-
transfer machines including conveyors, hoists, and elevators. such as transfer machines and Brake unit
• High torque of 150% / 1 Hz is realized (when the slip food machines. FR-BU2
compensation function is valid). When using the inverter with the brake unit, use the FR-CS84-050-60 or higher capacity inverter.
• Auto tuning
With our "non-rotation" auto tuning function the motor Optimum excitation control
constant (R1) can be automatically calculated. The excitation current is constantly adjusted to its optimum
value to drive the motor most efficiently. With a small load
torque, a substantial energy saving can be achieved.
Feature
3 Easy to use
The operation panel cannot be removed from the inverter. The separate parameter unit connection cable (FR-CB20[]) is required.
To connect the FR-LU08, the operation panel connection connector (FR-ADP) is also required.
Feature
4 Easy maintenance
1
Reduced wiring check time
Features
6
Front Back
Features
Lineup
FR-CS8 4 - 080 - 60 1
Features
Symbol Voltage class Symbol Power supply Symbol Description Symbol Circuit board coating
(conforming to IEC 60721-3-3 3C2/3S2)
2 200 V class None Three-phase 012 to 295 Inverter rated current (A)
60 With
4 400 V class S Single-phase
Power supply Inverter model 012 022 036 050 080 120 160 230 295
Three-phase 400 V FR-CS84-[]-60
Being RoHS compliant, the inverter is Compliance to the EMC Directive (EN The inverters are compatible with UL,
friendly to people and the environment. standard) is easier. cUL, EC Directives (CE marking).
Noise filter option which is compliant
with the EMC Directive (EN61800-3
[RoHS Directive]
RoHS Directive requires member nations to guarantee
2nd Environment Category C3) is
that new electrical and electronic equipment sold in the available.
market after July 1, 2006 do not contain lead, cadmium,
mercury, hexavalent chromium, polybrominated
biphenyl (PBB) and polybrominated diphenyl ether
(PBDE) flame retardants. The <G> mark indicating
RoHS Directive compliance is on the package.
7
Features
Variety of Functions to
Support Various Applications
1
Features
Spinning
t2 t1
at instantaneous power failure
Time (s) Even in the event of an instantaneous
ON
X37 signal
STF (STR) ON
power failure, motor operation
signal
f0: set frequency f3: compensation amount at transition from
continues without coasting and
f1: amplitude amount from the set frequency
f2: compensation amount at transition from
deceleration to acceleration
t1: time for acceleration during traverse operation production is maintained.
acceleration to deceleration t2: time for deceleration during traverse operation
Conveyor
80
More energy saving
60
torque characteristics of the facility
40
V/F control can be set.
20
8 0 20 40 60 80 100
Motor load torque (%)
[Comparison of Mitsubishi products]
Features
Features
Fountain
Food machinery
AC power supply
Must be within the permissible
power supply specifications of the
inverter. Enclosure surface Liquid crystal display
operation panel operation panel
Molded case circuit breaker (FR-PA07) (FR-LU08)
(MCCB), earth leakage circuit By connecting the connection cable Personal computer
breaker (ELB), or fuse Parameter unit (FR Configurator2)
(FR-CB2) to the PU connector,
(FR-PU07)
Must be selected carefully since an operation can be performed from RS-232C - RS-485 converter is
inrush current flows in the inverter FR-PU07, FR-PA07, FR-LU08. required when connecting to PC
at power ON. with RS-232C interface.
RS-485 - RS-232C
Converter
2
Magnetic contactor (MC)
Install this to ensure safety.
Do not use this to start and stop the
inverter. Doing so will shorten the life
Example Connection
of the inverter.
Inverter (FR-CS80)
The life of the inverter is influenced by the
AC reactor (FR-HAL) surrounding air temperature.
Install this to suppress The surrounding air temperature should be as
harmonics and to improve the low as possible within the permissible range.
power factor. This must be noted especially when the inverter
An AC reactor (FR-HAL) (option) is installed in an enclosure.
is required when installing the Incorrect wiring may lead to damage of the
inverter near a large power inverter. The control signal lines must be kept
supply system (500 kVA or fully away from the main circuit lines to protect
more). Under such condition, the them from noise.
inverter may be damaged if you
do not use a reactor.
Select a reactor according to the
applied motor capacity.
Brake unit
(FR-BU2)
Induction motor
Connect a squirrel-cage
induction motor.
P/+ PR Earth (Ground)
P/+ To prevent electric shock,
PR always earth (ground) the motor
and inverter. For reduction of
induction noise from the power
Power regeneration Earth
High power factor Resistor unit (FR-BR) line of the inverter, it is
(Ground)
converter common converter Discharging resistor recommended to wire the earth
(FR-HC2) (FR-CV) (GZG, GRZG) (ground) cable by returning it to
Suppresses the power Provides a large braking the earth (ground) terminal of
Allows the inverter to provide the inverter.
supply harmonics capability.
the optimal regenerative
significantly. braking capability.
: Install these options as required.
10
Standard Specifications
Rating
Three-phase 400 V class.
Model FR-CS84-[] 012 022 036 050 080 120 160 230 295
Applicable motor capacity (kW) ∗1 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15
Rated capacity (kVA) ∗2 0.9 1.7 2.7 3.8 6.1 9.1 12.2 17.5 22.5
1.2 2.2 3.6 5.0 8.0 12.0 16.0 23.0 29.5
Rated current (A)∗3
Output
Standard Specifications
Cooling system Natural. Forced air.
Approx. mass (kg) 0.6 0.6 0.9 0.9 1.4 1.9 1.9 3.5 3.5
∗1 The applicable motor capacity indicated is the maximum capacity applicable for use of the Mitsubishi Electric 4-pole standard motor.
∗2 The rated output capacity at an output voltage of 440 V.
∗3 When using the inverter in a surrounding air temperature of 50°C, the rated current is decreased to the value shown in the parentheses.
∗4 The percentage of the overload current rating is the ratio of the overload current to the inverter's rated output current. For prolonged use, allow time for the
inverter and motor to return to or fall below the temperatures under 100% load.
∗5 The maximum output voltage does not exceed the power supply voltage. The maximum output voltage can be changed within the setting range. However,
the maximum point of the voltage waveform at the inverter output side is the power supply voltage multiplied by about 2 .
∗6 The power supply capacity is the value at the rated output current. The input power impedances (including those of the input reactor and cables) affect the
value.
11
Common specifications
Soft-PWM control, high carrier frequency PWM control (selectable among V/F control, General-purpose magnetic flux
Control method
vector control, Optimum excitation control).
Output frequency range 0.2 to 400 Hz.
0.06/60 Hz at 0 to 10 V / 10 bits (terminals 2 and 4).
Frequency Analog input 0.12/60 Hz at 0 to 5 V / 9 bits (terminals 2 and 4).
setting and 0.06/60 Hz at 0 to 20 mA / 10 bits (terminal 4).
resolution
Digital input 0.01 Hz.
Frequency Analog input Within ±1% of the maximum output frequency at 25°C (±10°C).
Control
3 Acceleration/deceleration time
setting
0.1 to 3600 s (acceleration and deceleration can be set individually), linear or S-pattern acceleration/deceleration
modes are available.
DC injection brake Operation frequency (0 to 120 Hz), operation time (0 to 10 s), operation voltage (0 to 30%) variable.
Standard Specifications
Stall prevention operation level Operation current: 0 to 200% variable, with selectable availability of the function.
Terminal 2: 0 to 10 V / 0 to 5 V.
Frequency Analog input (2)
Terminal 4: 0 to 10 V / 0 to 5 V / 4 to 20 mA.
setting signal
Digital input Input from the operation panel or parameter unit, with selectable frequency setting increments
Start signal Forward and reverse rotation or start signal automatic self-holding input (3-wire input) can be selected.
Using Pr.178 to Pr.182 (input terminal function selection), the signal can be selected from the following:
Multi-speed selection, Remote setting, Second acceleration/deceleration function selection, Terminal 4 input
Input signal (5)
selection, JOG operation selection, PID control valid terminal, External thermal relay input, Output stop, Start self-
Operation
holding selection, Forward rotation command, Reverse rotation command, Inverter reset, Traverse function selection.
Maximum frequency, minimum frequency, frequency jump operation, external thermal relay input selection, automatic
restart after instantaneous power failure operation, forward/reverse rotation prevention, remote setting, second
Operational function acceleration/deceleration function, multi-speed operation, regeneration avoidance, slip compensation, operation
mode selection, offline auto tuning, PID control, computer link operation (RS-485 communication), Optimum
excitation control, power failure stop, MODBUS RTU, increased magnetic excitation deceleration.
Using Pr.195 output terminal function selection, the signal can be selected from the following: Inverter running, Up
to frequency, Overload warning, Output frequency detection, Electronic thermal O/L relay pre-alarm, Inverter
Output signal
operation ready, Output current detection, PID lower limit, PID upper limit, PID forward/reverse rotation output,
relay output (1)
Heatsink overheat pre-alarm, During deceleration at occurrence of power failure, During PID control activated, PID
output interruption, During retry, Alarm output, Fault output, Fault output 3.
Selectable from the following: output frequency, output current (steady state), output voltage, frequency setting,
Status cumulative energization time, actual operation time, converter output voltage, electronic thermal relay function load
Operation monitoring factor, motor load factor, PID set point, PID measured value, PID deviation, inverter I/O terminal monitor, output
panel power, cumulative energy, motor thermal load factor, inverter thermal load factor.
Indication
Fault record is displayed when a protective function is activated. Past 8 fault records are stored.
Fault record (output voltage, output current, frequency, and cumulative energization time right before the protective function is
Parameter unit
activated.)
(FR-PU07)
Interactive
Help function for operation guide∗1.
guidance
Overcurrent during acceleration, Overcurrent during constant speed, Overcurrent during deceleration, Overvoltage
during acceleration, Overvoltage during constant speed, Overvoltage during deceleration, Inverter overload trip
(electronic thermal relay function), Motor overload trip (electronic thermal relay function), Heatsink overheat, Input
Fault phase loss∗3, Output side earth (ground) fault overcurrent at start, Output short circuit, Output phase loss, External
thermal relay operation∗2, Parameter error, PU disconnection∗2, Retry count excess∗2, CPU fault, Inrush current limit
Protective function circuit fault, 4 mA input fault∗2, Stall prevention stop, Output current detection value exceeded∗2, Inverter output
fault∗5, Undervoltage.
Overcurrent stall prevention, Overvoltage stall prevention, PU stop, Parameter write error, Electronic thermal O/L
Alarm, Warning,
relay pre-alarm, Undervoltage, Inrush current limit resistor heating, Operation panel lock, Password locked, Inverter
Error message
reset.
-10 to +40°C (non-freezing)∗4,
Surrounding air temperature
40 to 50°C (non-freezing) at the rated current reduced by 15%
Environment
Surrounding air humidity 95% RH or less (non-condensing) for models with circuit board coating.
Storage temperature∗6 -20 to +65°C
Ambience Indoors (free from corrosive gas, flammable gas, oil mist, dust or dirt).
2500 m or less (For the installation at an altitude above 1000 m, consider a 3% reduction in the rated current per 500
Altitude/vibration
m increase in altitude.)/ 5.9 m/s2 or less at 10 to 55 Hz (directions of X, Y, Z axes)
φC 2×φC
H1
H
H1
H
W1 D W1
W W
(Unit: mm)
Outline Dimensions
FR-CS84-012
68 56 118
FR-CS84-022
FR-CS84-036 128 118
130
FR-CS84-050 108 96 5
FR-CS84-080 160
FR-CS84-120
197.5 185.5 150 138 134
FR-CS84-160
FR-CS84-230
180 164 260 244 165 6
FR-CS84-295
13
Terminal connection diagram
Source logic
Main circuit terminal
Control circuit terminal
Earth (Ground)
Earth Main circuit
(Ground)
Control circuit
Control input signals (No voltage input allowed) ∗1 C Relay output ∗5
STF
5 Forward
rotation start
STR
B
Relay output
Reverse (Fault output)
Terminal connection diagram
rotation start A
High RH
Multi-speed selection speed
Middle RM
SOURCE
speed
Low RL
SINK
speed
SD
Contact input common 24 V
V I
Voltage/current
input switch ∗3
∗1 The signal assigned to each of these terminals can be changed to the reset signal, etc. using the input terminal assignment function (Pr.178 to Pr.182).
∗2 To use terminals PC and SD for a 24 VDC power supply, check the wiring for an incorrect short of these terminals.
∗3 Terminal input specifications can be changed by analog input specification switchover (Pr.73, Pr.267). To input voltage via terminal 4, set the voltage/
current input switch to "V" position. To input current (4 to 20 mA), set it to "I" position (initial setting).
∗4 It is recommended to use a 2 W 1 kΩ potentiometer when the frequency setting is frequently changed.
∗5 The function of these terminals can be changed with the output terminal assignment (Pr.195).
14
Terminal Specifications
Terminal names and terminal functions are those of the factory set.
Terminal
Type Terminal name Description
symbol
R/L1, S/L2, T/L3 AC power input Connect these terminals to the commercial power supply.
U, V, W Inverter output Connect a three-phase squirrel-cage motor to these terminals.
Main circuit
Connect the brake unit (FR-BU2), power regeneration common converter (FR-CV), or high power
P/+, N/- Brake unit connection
factor converter (FR-HC2) to these terminals.
Earth (ground) For earthing (grounding) the inverter chassis. Be sure to earth (ground) the inverter.
Connect this terminal to the power supply common terminal of a transistor output (open collector
External transistor common
SD output) device, such as a programmable controller, in the source logic to avoid malfunction by
(source)
undesirable current.
24 VDC power supply Common terminal for the 24 VDC power supply (terminal PC).
common Isolated from terminal 5.
Connect this terminal to the power supply common terminal of a transistor output (open collector
5
Control circuit/input signal
Terminal Specifications
undesirable current.
PC
Contact input common
Common terminal for contact input terminal (source logic).
(source)
24 VDC power supply Can be used as a 24 VDC 30 mA power supply.
Frequency setting power Used as the power supply for an external device such as a 5 VDC (±0.2 VDC),
10
supply frequency setting potentiometer or digital panel meter. permissible load current: 10 mA
Inputting 0 to 5 VDC (or 0 to 10 VDC) provides the
maximum output frequency at 5 V (or 10 V) and makes Input resistance: 10 kΩ (±1 kΩ),
2 Frequency setting (voltage)
input and output proportional. Use Pr.73 to switch Maximum permissible voltage: 20 VDC.
Frequency setting
∗1 Indicates that terminal functions can be selected using Pr.178 to Pr.182 and Pr.195 (I/O terminal function selection).
15
Explanation of the Operation Panel
Operation panel mode ON when the operation panel is in the monitor mode. Quickly blinks twice intermittently while the
(b)
LED indicator protective function is activated.
Hz: ON when the actual frequency is monitored. (Blinks when the set frequency is monitored.)
(d) Unit indicator
A: ON when the current is monitored.
Monitor display (4-digit Shows a numeric value (readout) of a monitor item such as the frequency or a parameter number.
(e)
LED) (The monitor items can be changed according to the settings of Pr.774 to Pr.776.)
16
Basic operation Monitor*1
6
Operation mode switchover *4
Pressing the
MODE key while in Pressing the SET key while in any of the screens
the "P. 0" screen above will change to the parameter setting screen.
returns to the
monitor screen.
Parameter setting*5
Display the
Parameter setting mode present setting
(Example) Alternating
17
FR-LU08 LCD Operation Panel
• The FR-LU08 is an optional operation panel adopting an LCD panel capable of displaying text and menus.
• Installation of the FR-LU08 on the enclosure surface is possible when using an optional parameter unit connection cable (FR-CB2[ ]).
(To connect the (FR-LU08), an optional operation panel connection connector (FR-ADP) is required.)
• Parameter settings for up to three inverters can be saved.
6
j Software key (F1)
k Software key (F2) Select a guidance displayed on the monitor.
l Software key (F3)
FR-LU08 LCD Operation Panel
When the first monitor When the second monitor When the third monitor
screen is set as the first screen is set as the first screen is set as the first
priority monitor screen priority monitor screen priority monitor screen
(PREV) (NEXT)
(NEXT) (PREV)
Alarm History 12: 34 Set Hz 12: 34 12: 34 The value of the item set in the
1 OHT 4 OV2 7 (PREV) (PREV) Hz Out 0.00Hz first priority monitor screen, and
2 OV2 5 OV2 8 I Out 0.00A the value of the top two items
3 OV2 6 OV3 50.00 Hz
V Out 0.0V among the output current, the
STOP PU STOP PU STOP PU output frequency, and the output
PREV CLR NEXT PREV SET NEXT PREV SET NEXT voltage are displayed in rows.
(NEXT) (NEXT)
Faults history monitor Fourth monitor 3-line monitor
(Displayed only when new monitor item
is registered from the Function menu.)
18
Parameter unit (FR-PU07)
Main functions
Function Description
For PU operation mode and External/PU combined operation mode (Pr.79 = "3"), frequency setting is available.
Settings is performed by the direct setting, which sets frequency directly by to , and the step setting, which sets frequency
Frequency setting
continuously by .
Reading parameter and changing setting values are easily done. To change the setting value of an parameter, specify the parameter
Parameter Setting
number, or select a parameter from the functional parameter list.
FR-PU07 reads parameter settings of an inverter, and stores three different parameter settings.
Batch copy FR-PU07 can also copy the stored parameter setting to another inverter of the same series, or verify its stored parameter setting
against the parameter setting stored in an inverter.
Switching between External operation mode [EXT] and PU operation mode [PU] is easy.
Operation
Start/stop is enabled during PU operation mode and External/PU operation mode (Pr.79 = "3").
19
INVERTER SETUP SOFTWARE (FR Configurator2)
Inverter setup software is optional software in which anything from setup to maintenance can be easily carried out via a personal computer.
20
Parameter list
NOTE
• The changing of the parameter settings may be restricted in some operating statuses. Use Pr.77 Parameter write selection to change the
setting.
Minimum
Pr. Initial Customer
Function Pr. Name Setting range setting
group value setting
increment
6%∗1
4%∗1
0 G000 Torque boost 0 to 30% 0.1%
3%∗1
2%∗1
1 H400 Maximum frequency 0 to 120 Hz 0.01 Hz 120 Hz
2 H401 Minimum frequency 0 to 120 Hz 0.01 Hz 0 Hz
3 G001 Base frequency 10 to 400 Hz 0.01 Hz 50 Hz
4 D301 Multi-speed setting (high speed) 0 to 400 Hz 0.01 Hz 50 Hz
Basic function
4%∗3
12 G110 DC injection brake operation voltage 0 to 30% 0.1%
2%∗4
Parameter list
— 13 F102 Starting frequency 0 to 60 Hz 0.01 Hz 0.5 Hz
15 D200 Jog frequency 0 to 400 Hz 0.01 Hz 5 Hz
operation
JOG
Acceleration/deceleration reference
20 F000 1 to 400 Hz 0.01 Hz 50 Hz
frequency
24 D304
setting
102 G042 V/F2 (second frequency) 0 to 400 Hz, 9999 0.01 Hz 9999
103 G043 V/F2 (second frequency voltage) 0 to 1000 V 0.1 V 0V
104 G044 V/F3 (third frequency) 0 to 400 Hz, 9999 0.01 Hz 9999
105 G045 V/F3 (third frequency voltage) 0 to 1000 V 0.1 V 0V
117 N020 PU communication station number 0 to 31(0 to 247) 1 0
48, 96, 192, 384, 576,
PU connector communication
129 A613 PID proportional band 0.1 to 1000%, 9999 0.1% 100%
130 A614 PID integral time 0.1 to 3600 s, 9999 0.1 s 1s
131 A601 PID upper limit 0 to 100%, 9999 0.1% 9999
132 A602 PID lower limit 0 to 100%, 9999 0.1% 9999
133 A611 PID action set point 0 to 100%, 9999 0.01% 9999
134 A615 PID differential time 0.01 to 10 s, 9999 0.01 s 9999
PU
165 A710 Stall prevention operation level for restart 0 to 200% 0.1% 150%
detection
Current
E000
— 168
E080
Parameter for manufacturer setting. Do not set.
E001
— 169
E081
170 M020 Watt-hour meter clear 0, 10, 9999 1 9999
Cumulative
value clear
monitor
assignment
192 M402 NET Y2 terminal function selection 98, 99, 100, 101, 103, 1 3
193 M403 NET Y3 terminal function selection 104, 108, 111, 112, 114 to 1 9999
8
116, 126, 146, 147, 164,
194 M404 NET Y4 terminal function selection 1 4
170, 191, 198, 199, 9999
195 M405 ABC terminal function selection 1 99
Multi-speed
Parameter list
setting
232 to D308 to
Multi-speed setting (speed 8 to speed 15) 0 to 400 Hz, 9999 0.01 Hz 9999
239 D315
stop
660 G130 0, 1 1 0
Increased
excitation
magnetic
operation selection
661 G131 Magnetic excitation increase rate 0 to 40%, 9999 0.1% 9999
662 G132 Increased magnetic excitation current level 0 to 200% 0.1% 100%
— 665 G125 Regeneration avoidance frequency gain 0 to 200% 0.1% 100%
774 M101 Operation panel monitor selection 1 1 1
Monitoring
400 VDC∗6
8
avoidance
• Hold for one second to return the display to the first screen in the monitor mode. (The monitor item initially set in the first 8
screen is the frequency)
Parameter list
NOTE
• If a parameter write condition is not satisfied, a parameter write error appears on the LCD display.
Calibration error
• When Pr.77 Parameter write selection = "2 (initial value)", the parameter setting change is available only while the inverter is stopped and
under the PU operation mode. To enable the parameter setting change while the inverter is running or under the operation mode other than PU
operation mode, change the Pr.77 setting.
25
Protective Functions
PS PU stop
E.ILF Input phase loss
9
UV Undervoltage
E.OLT Stall prevention stop
IH Inrush current limit resistor overheat
Output side earth (ground) fault
Protective Functions
E.GF
overcurrent
E.PE
Parameter storage device fault
E.PE2
E.PUE PU disconnection
E.CPU
CPU fault
E. 5
• Press on the operation panel to reset the inverter. (This operation is valid only when a protective function for a fault is activated.)
OFF
• Turn ON the Reset (RES) signal for 0.1 s or more. (If the RES signal is kept ON, "Err" appears (blinks) to indicate that the inverter is in a
reset status.)
NOTE
• OFF status of the start signal must be confirmed before resetting the inverter fault. Resetting an inverter fault with the start signal ON restarts
the motor suddenly.
Protective Functions
27
Option and Peripheral Devices
Option List
Name Model Applications, Specifications, etc. Applicable Inverter
Liquid crystal display operation
FR-LU08 Graphical operation panel with liquid crystal display ∗1 All capacities
panel
Parameter unit (8 languages) FR-PU07 Interactive parameter unit with LCD display All capacities
Enclosure surface operation This operation panel enables inverter operation and monitoring of
FR-PA07 All capacities
panel frequency, etc. from the enclosure surface
Cable for connection of operation panel or parameter unit
Parameter unit connection cable FR-CB20[] All capacities
[] indicates a cable length. (1m, 3m, 5m)
Operation panel connection A connector to connect the operation panel to the parameter unit
FR-ADP All capacities
connector connection cable.
According to capacities
DIN rail attachment FR-UDA01, 02 Attachment for installation on DIN rail (excluding inverters FR-
CS84-120 to 295).
For harmonic current reduction and inverter input power factor
AC reactor FR-HAL According to capacities
improvement
SF
EMC Directive compliant noise
FR-E5NF EMC Directive (EN61800-3 C3) compliant noise filter According to capacities
filter
FR-S5NFSA
Stand-alone Shared
EMC compliant EMC filter For installation of the inverter to the EMC Directive compliant EMC
FR-AAT02 FR-CS84-230, 295
installation attachment filter (SF).
Radio noise filter FR-BIF(H) For radio noise reduction (connect to the input side) All capacities
FR-BSF01
Line noise filter For line noise reduction All capacities
FR-BLF
For increasing the braking capability of the inverter (for high-inertia
Brake unit FR-BU2
load or negative load)
Resistor unit FR-BR According to capacities
Brake unit, electrical-discharge resistor and resistor unit are used in
Discharging resistor GZG, GRZG type
combination
Power regeneration common
converter FR-CV Unit which can return motor-generated braking energy back to the
According to capacities
Stand-alone reactor dedicated for FR-CVL power supply in common converter system
the FR-CV
The high power factor converter switches the converter section on/off
to reshape an input current waveform into a sine wave, greatly
High power factor converter FR-HC2 According to capacities
suppressing harmonics. (Used in combination with the standard
10
accessory.)
According to capacities
FR-ASF (three-phase 400 V
Option and Peripheral Devices
class only)
Surge voltage suppression filter Filter for suppressing surge voltage on motor
According to capacities
FR-BMF (FR-CS84-120 to 295
only)
Pilot generator QVAH-10 For tracking operation. 70V/35VAC 500Hz (at 2500r/min)
For continuous speed control operation (mechanical deviation
Deviation sensor YVGC-500W-NS
detection) Output 90VAC/90°
Frequency setting potentiometer WA2W 1kΩ For frequency setting. Wire-wound 2W 1kΩ type B characteristic
Others
Analog frequency meter Dedicated frequency meter (graduated to 130Hz). Moving-coil type DC All capacities
YM206NRI 1mA
(64mm × 60mm) ammeter
28
Name (Model) Specifications, Structure, etc.
● Attachment to enable installation of FR-CS80 series on DIN rail.
●Selection table
Inverter Capacity
Attachment Model
FR-CS84 FR-CS82S
FR-UDA01 012, 022 025, 042
FR-UDA02 036, 050, 080 070, 100
● Approximate dimension
FR-UDA01 FR-UDA02
DIN rail mounting
108
attachments 68
67 67
15 15
FR-UDA[] 10
128
128
8.7
8.7
Hook 3-M4 0.7 screw Hook 4-M4 0.7 screw (Unit: mm)
● The EMC compliant EMC filter (EN61800-3 2nd Environment Category C3) is a filter compliant with the EU EMC Directive
(EN61800-3 2nd Environment Category C3).
Outline Leakage
dimension current
Applicable inverter Mass (mA) ∗2 Loss
EMC filter Model (Unit: mm)
model (kg) (reference (W)
W H D value)
SF1306 FR-CS82S-025, 042 110 200 36.5 0.7 10 7.3
H
FR-E5NF-H3.7K FR-CS84-012 to 080 140 210 46 1.2 44.5 8
FR-E5NF-H7.5K FR-CS84-120, 160 220 210 47 2 68.4 15
FR-S5NFSA-1.5K FR-CS82S-070, 100 110 168 47 0.7 9.5 11
(Note) This is a sample outline dimension drawing. The shape differs by the model. D
W
D1
●Prevention of leakage current
Take the following actions to prevent malfunction of peripheral devices or an electric shock caused by leakage current.
1) Earth (ground) the EMC filter before connecting the power supply. When doing so, confirm that earthing (grounding) is
securely performed through the earthing (grounding) part of the enclosure.
2) Select an appropriate earth leakage circuit breaker or an earth leakage relay by considering leakage current of the EMC filter.
Note that earth leakage circuit breaker may not be used in some cases such as when leakage current of the EMC filter is too
large. In that case, use an earth leakage relay with high sensitivity. When both of earth leakage circuit breaker and earth
leakage relay cannot be used, securely earth (ground) as explained in 1).
29
Molded case circuit breaker, magnetic contactor, cable gauge
NOTE
• When the inverter capacity is larger than the motor capacity, select an MCCB and a magnetic contactor according to the inverter model, and
select cables and reactors according to the motor output.
• When the breaker on the inverter's input side trips, check for the wiring fault (short circuit), damage to internal parts of the inverter etc. The
cause of the output shutoff must be identified and removed before turning ON the power of the breaker.
30
Selecting the rated sensitivity current for the earth leakage circuit breaker
When using an earth leakage circuit breaker with the inverter circuit, Example
select its rated sensitivity current as follows, independently of the 2 2
5.5mm ×5m 5.5mm ×50m
PWM carrier frequency.
ELB Noise
• Breaker designed for harmonic and surge suppression filter
Rated sensitivity current 3φ
Inverter M 200V2.2kW
I∆n ≥ 10 × (Ig1 + Ign + Igi + Ig2 + Igm)
• Standard breaker
Rated sensitivity current Ig1 Ign Ig2 Igm
I∆n ≥ 10 × {Ig1 + Ign + Igi + 3 × (Ig2 + Igm)} Igi
Ig1, Ig2: Leakage currents in wire path during commercial power supply
operation
Ign: Leakage current of inverter input side noise filter (Note) 1. Install the earth leakage circuit breaker (ELB) on the
Igm: Leakage current of motor during commercial power supply operation input side of the inverter.
Igi: Leakage current of inverter unit
2. In the connection earthed-neutral system, the
Example of leakage current of Leakage current example of sensitivity current is blunt against a ground fault in the
cable path per 1km during the three-phase induction motor inverter output side. Earthing (grounding) must
commercial power supply operation during the commercial conform to the requirements of national and local
when the CV cable is routed in power supply operation safety regulations and electrical codes. (NEC section
metal conduit (200 V 60 Hz)
(200 V 60 Hz)
250, IEC 61140 class 1 and other applicable
standards)
Leakage currents (mA)
120 2. 0
100
80
1. 0
0. 7 ●Selection example
60 0. 5
40 0. 3 Breaker designed
20
0. 2 for harmonic and Standard breaker
0
surge suppression
0. 1
2 3.5 8 142238 80150 1. 5 3. 7 7. 5 15223755
5.5 30 60 100 2. 2 5.5 1118. 53045
Cable size (mm )
2
Motor capacity (kW) Leakage current Ig1 (mA) 33 × 5m = 0.17
1000m
Example of leakage current per Leakage current example of
1km during the commercial power threephase induction motor Leakage current Ign (mA) 0 (without noise filter)
supply operation when the CV during the commercial power Leakage current Igi (mA) 1
cable is routed in metal conduit supply operation
(Three-phase three-wire delta (Totally-enclosed fan-cooled Leakage current Ig2 (mA) 33 × 50m = 1.65
connection 400 V 60 Hz) type motor 400 V 60 Hz) 1000m
Leakage currents (mA)
120 2.0
Motor leakage current Igm
100 0.18
1.0 (mA)
80
0.7
60 0.5 Total leakage current (mA) 3.00 6.66
40 0.3
10
0.2 Rated sensitivity current
20 30 100
0
(mA) (≥ Ig × 10)
0.1
2 3.5 81422 38 80 150 1.5 3.7 7.5 15223755
5.5 30 60 100 2.2 5.5 11 18.5 3045
Cable size (mm2 )
31
Precautions for Operation/Selection
10cm or more away from the power cables. Also, separate the • To decrease the acceleration/deceleration time, increase the
main circuit cables at the input side from the main circuit cables at torque boost value (setting of a too large value may activate the
the output side. stall prevention function at a start, longer the acceleration time),
• After wiring, wire offcuts must not be left in the inverter. Wire use the General-purpose magnetic flux vector control or increase
offcuts can cause an alarm, failure or malfunction. Always keep the inverter and motor capacities. To shorten the deceleration
the inverter clean. When drilling mounting holes in an enclosure, time, the additional use of increased magnetic excitation
etc., take caution not to allow chips and other foreign matter to deceleration, or options such as the optional brake unit (FR-BU2)
enter the inverter. or the power regeneration common converter (FR-CV) are
• Set the voltage/current input switch correctly. Incorrect setting required.
may cause a fault, failure or malfunction.
• The output of the single-phase power input model is three-phase Power transfer mechanisms (reduction gear, belt,
200 V. chain, etc.)
Power supply • Caution is required for the low-speed continuous operation of the
motor with an oil lubricated gear box, transmission, reduction
• When the inverter is connected gear, etc. in the power transfer mechanism. Such an operation
Power supply system capacity
under a large-capacity power may degrade the oil lubrication and cause seizing. On the other
transformer (500kVA or more hand, the high-speed operation at more than 60 Hz may cause
transformer) or when a power 1500
problems with the noise of the power transfer mechanism, life, or
capacitor is to be switched over, an
(kVA)
Range requiring
1000 installation of insufficient strength due to centrifugal force, etc. Fully take
excessive peak current may flow in the reactor necessary precautions.
the power input circuit, damaging 500
the inverter. To prevent this, Instructions for overload operation
always install an optional AC 0
• When performing operation of frequent start/stop of the inverter,
reactor (FR-HAL). Wiring length (m) 10
rise/fall in the temperature of the transistor element of the inverter
• If a surge occurs in the power
will repeat due to a repeated flow of large current, shortening the
supply system, this surge energy may flow into the inverter,
life from thermal fatigue. Since thermal fatigue is related to the
causing the inverter to display overvoltage protection (E.OV[])
amount of current, the life can be increased by reducing current at
and trip. To prevent this, always install an optional AC reactor
32 locked condition, starting current, etc. Decreasing current may
(FR-HAL).
increase the life. However, decreasing current will result in
insufficient torque and the inverter may not start. Therefore,
choose the inverter which has enough allowance for current.
Precautions for Peripheral Device Selection
Inverter
power FR- FR-
supply BSF01 Inverter BSF01 IM Motor
Install capacitor type FR-BIF filter Use 4-core cable for motor
on inverter input side. FR-
BIF power cable and use one
cable as earthing cable.
Separate inverter and power
line by more than 30cm (at Use a twisted pair shielded cable
least 10cm) from sensor circuit.
Sensor
Control Power
power supply
supply for sensor
Do not earth (ground) Do not earth (ground) shield but
enclosure directly. connect it to signal common cable.
Do not earth (ground) control cable.
leakage current
Capacitances exist between the inverter I/O cables, other cables
11 and earth and in the motor, through which a leakage current flows.
Since its value depends on the static capacitances, carrier
frequency, etc., low acoustic noise operation at the increased carrier
Precautions for Peripheral Device Selection
Inverter
Power NV1 Motor
supply C
Transmission Leakage
breaker C
path
NV2 Motor
34 C
Leakage
breaker
Warranty
Please confirm the following product warranty details before using this product.
since2003
FA-IT
Data primary processing / Information Data handling
analysis
Interface
Programmable
Shop floor Sensor Drive Mechatronics Energy-saving
Controller
Overall production information is captured in addition to energy information, enabling the realization of efficient production and energy use (energy savings).
•Trademarks
38
MODBUS® is a registered trademark of Schneider Automation Incorporated.
Other company and product names herein are the trademarks and registered trademarks of their respective owners.
Automation solutions
Mitsubishi Electric offers a wide range of automation equipment from PLCs and HMIs to
CNC and EDM machines.
39
Transformers, Air conditioning, Photovoltaic systems
HEAD OFFICE: TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
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