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Oil Pressure Differential Switch OPS1

Technical data:
Supply voltage AC 50/60 Hz 230V +/− 10% 10VA
Ambient temperature range -30…..+60°C
Time delay 120 s
Cut-in pressure (fixed) 0,95 bar +/- 0,15 bar
Cut-out pressure (fixed) 0,63 bar +/- 0,15 bar
Switching capacity AC 250 V, max. 2,5A, 720 VA ind.
Refrigerant compatibility yes (brass)

Protection class according EN 60529 IP54


Reset manual
Connection cable 2
4xAWG20 (0,5 mm ), L=1m colour
coded cores

Application: Weight ca. 200 g


Monitoring the oil differential pressures in refrigeration
compressors. The pressure sensor of the oil differential Installation Advice:
switch is directly screwed into the pump housing of the
compressor. Internal channels link the switch to the suction 1. Evacuate the compressor and close the shut-off valves.
and discharge ports of the oil pump. No capillary connections Follow the correct codes of practice for refrigeration sys-
are necessary. The electronic switch can be fitted or removed tems.
without opening the refrigeration circuit.
2. Remove the blind plug from the oil pump housing, clean
Functional description: the thread.
The differential pressure monitor is activated when the supply
voltage is applied via an auxiliary contact of the motor 3. Screw the OPS1 screw-unit with O-ring and Cu- washer
contactor K1. A red LED signals insufficient differential oil very carefully into the pump housing (Caution! O-ring!).
pressure immediately. Once the pre-set value has been Tightening torque appr. 75 Nm.
reached, the LED is extinguished. The output contact remains
closed when the set value is reached/ exceeded. If the oil 4. Screw the OPS1 electronic-unit into the cleaned blind hole
differential pressure remains or drops below the set value for and tighten by hand (appr. 10 Nm). Pay attention to the di-
longer than the time delay time, the output contact opens and rection of the electrical leads.
locks out mechanically. Depressing the reset button can
reactivate the switch. Shorter periods of insufficient differen- 5. Make the electrical connections according to wiring dia-
tial pressure are also recognised by the internal microproces- gram.
sor circuitry and lead to a trip and lockout after correspond-
ingly extended delay time. (integration). 6. Evacuate the compressor again to extract the air from it,
open the service valves after proper evacuation and check
the oil pressure switch connection for tightness.

Commissioning:

1. Switch on the compressor and wait until the achieved stable


operating conditions have been obtained.

2. If insufficient oil differential pressure is built up during start


up, or during operation and, after the time delay expires, the
output contact switches off and mechanically locks out. The
power supply to the contactor coil is interrupted and the com-
pressor is switched off.

3. Restart is possible after approximately 3 minutes allowing


cool down and manual reset.

Wiring diagram
Subject to technical modifications without notice!
ATrained electrical personnel must connect the unit. All
valid standards for connecting electrical and refrigeration
equipment must be observed. Limit values for the supply
voltage of the unit may not be exceeded. The oil differential 0700-30000XX
switch needs no maintenance.

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