Gen 00 Aa 8466 - C1
Gen 00 Aa 8466 - C1
Gen 00 Aa 8466 - C1
(ENGG.SUBCONTRACTOR)
Page 1 of 38
PROJECT No : 50148
RUWAIS NGL-TRAINS MODIFICATIONS TO SUPPLY
BOROUGE- 4 FEED STOCK
Agreement No. 4700017963
A3 06.09.23 Section 7.19 Company comments incorporated for EPC audit plan
NOTES:
Revisions after first issue are denoted as follows:
a) By a vertical line in the right-hand margin against the revised text.
b) By a triangle symbol for graphics, the revision number being denoted within the symbol. Revision symbols are posi-
tioned adjacent to the revision.
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TABLE OF CONTENTS
1 PROJECT DESCRIPTION..................................................................................................................
1.1 Introduction..................................................................................................................................6
1.2 Scope............................................................................................................................................6
2 PURPOSE OF THIS DOCUMENT......................................................................................................
3 DEFINITIONS & ABBREVIATIONS...................................................................................................
3.1 Definitions....................................................................................................................................7
3.2 Abbreviations................................................................................................................................8
4 PROJECT REFERENCE.....................................................................................................................
4.1 Order Of Precedence....................................................................................................................8
5 CODE AND STANDARDS..................................................................................................................
6 REFERENCE DOCUMENTS...............................................................................................................
7 PROJECT QUALITY PLAN..............................................................................................................10
7.1 How Quality is Managed.............................................................................................................10
7.2 Management System..................................................................................................................10
7.2.1 General....................................................................................................................................10
7.2.2 Project QMS Documents..........................................................................................................10
7.2.3 Supplementary Key Documents...............................................................................................11
7.2.4 EQP Ownership, Distribution and Control................................................................................11
7.3 Leadership..................................................................................................................................11
7.3.1 General....................................................................................................................................11
7.3.2 Customer Focus.......................................................................................................................12
7.3.3 Quality Policy...........................................................................................................................12
7.3.4 Organizational roles, responsibilities and authorities Responsibility and Authority.................12
7.4 PLANNING..................................................................................................................................15
7.4.1 Quality Objective.....................................................................................................................15
7.5 SUPPORT....................................................................................................................................17
7.5.1 Resources................................................................................................................................17
7.5.2 Infrastructure..........................................................................................................................18
7.6 Environment for the Operation of Processes..............................................................................18
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1 PROJECT DESCRIPTION
1.1 Introduction
Borouge is expanding its Ruwais petrochemicals complex by installing a new Ethane cracker and poly-
olefin units as part of Borouge-4 Project by Q3 2025. Various feedstock i.e. Raw Ethane, Propane and
Utilities i.e. Nitrogen and Fuel gas will be required for B-4 Project from ADNOC Gas Processing (COM -
PANY) specified quantity, quality and Battery Limit conditions.
Objective of the project is to ensure the availability of the required infrastructure to supply the DEO
and Propane feedstock to B-4 by Q2 2025 (Provision for Fuel Gas and Nitrogen will be part of B-4
project and Mirfa Plant Modification project respectively). Adequacy assessment has been performed
for the existing DEO supply system and Propane supply system based on the methodology defined in
study basis. After evaluation of various options in alignment with End User requirements and Input,
the most optimum option was finalized. DEFINE STAGE was completed accordingly.
The scope of this project is to carry out EXECUTE STAGE for final options considered for DEO and
Propane Supply System comprising the following modifications.
1.2 Scope
The scope of the project includes the detailed design, engineering, procurement, supply of equipment
and material, Fabrication, inspection and testing, transportation to site, OEM engagement, installa -
tion, construction, Tie-ins, demolition, pre-commissioning, and commissioning, test run, PROJECT
Management and support services in accordance with the agreement Articles and Exhibits.
The purpose of this document is to define quality management system requirements in-line with the
COMPANY specification guidelines/requirements that shall be used for this project.
In addition, to illustrate, how the quality management system and quality practices shall be followed
in
the project, to achieve the quality objectives. ENGG. SUB CONTRACTOR shall consistently to meet the
COMPANY specification requirements, to ensure the following:
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SUB CONTRACTOR The party(s) to whom any part of PROJECT has been subcon-
tracted by EPC CONTRACTOR
SITE Area where PROJECT is being built and includes the areas af-
fected by the PROJECT
bbreviations
ADNOC Abu Dhabi National Oil Company
DCC Document Control Centre
DE Detailed Engineering
EDDR Engineering Document Deliverable Register
EPC Engineering, Procurement, Construction & Commissioning
FEED Front End Engineering Design
IT Information Technology
IDC Inter-Disciplinary Check
IFR Issued for Review
IFA Issued for Approval
IFD Issued for Design
WBS Work Breakdown Structure
IFP Issued for Purchase
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4 PROJECT REFERENCE
4.1 Order Of Precedence
In case of conflict between various documents, codes or standards, the order of precedence that
shall be followed is:
• UAE Local Statutory Regulations
• Project Scope of works/Data sheets
• COMPANY DGS / AGES Standards
• International Codes & Standards
In case of conflict between this specification and other specifications, codes or standards referred.
in this document, the most stringent requirement as interpreted by COMPANY shall be entertained
and written COMPANY confirmation on the same shall be obtained before proceeding. COMPANY
decision shall be binding in this regard.
Standard Description
ISO 9001:2015 Quality Management System Requirements
ISO10005-2018 Guideline for preparation of PQP
6 REFERENCE DOCUMENTS
Table 2: Reference Documents
COMPANY Procedure
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ENGG. SUB CONTARCTOR’s quality management framework is outlined in the figure below and fol -
lows a Plan, Do, Check, Act (PDCA) cycle to ensure that we continually review and improve our qual-
ity management implementation.
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This Quality plan outlines how ENGG. SUB CONTARCTOR will address each of the elements in the
PDCA Cycle through the implementation of this document and associated quality objectives.
7.2.1 General
ENGG. SUB CONTARCTOR’s management system policy statements, quality manual, appropriate pro-
cedures and engineering standards together with any required PROJECT-specific procedures, provides
the structure of Quality Management System to be implemented in PROJECT. This quality manage-
ment system shall be referred to as PROJECT QMS in this document. Refer attachment 6: Corpo-
rate Quality management system procedures.
All contract specific content shall be subjected to planned reviews to ensure its continued relevance.
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The Project Manager is the owner of this document and is responsible for its update and distribution.
Any proposed deviations from the EQP shall be approved in advance by the Project Manager in writ -
ing.
The Project Manager is authorized to ensure that the requirements of EQP are met.
The master copy of this document will be maintained in PROJECT Drive.
7.3 Leadership
7.3.1 General
The implementation of a quality culture that drives a right first-time approach is dependent on visible
leadership commitment. The leadership team will drive quality management through their actions and
implementation of business and quality objectives.
The quality representative of ENGG. SUB CONTARCTOR will ensure that quality is visible throughout
the PROJECT and will work closely with the PROJECT leadership team to deliver services in line with
agreed quality expectations and requirements.
Risks to the quality of ENGG. SUB CONTARCTOR’s delivery will be identified and effective mitigation
action shall be established and implemented. The quality performance in delivery will be regularly re-
viewed to address opportunities for improvement.
Leadership will ensure that the management system is effectively implemented and maintained on
the PROJECT and is verified via a robust assurance program which is commensurate with the identi -
fied risks.
Leadership will foster a culture of continual improvement among ENGG. SUB CONTARCTOR’s employ -
ees encourage them to challenge working practices and look for better ways of working.
Comply with the requirements of ENGG. SUB CONTARCTOR’s Quality Management Sys-
tems.
Identify risk and opportunities.
Continually improve ENGG. SUB CONTARCTOR’s Quality Management Systems
Emphasis that Quality is everyone’s responsibility.
To be the best production services business to work with
To relentlessly pursue continuous improvement in all that we do ENGG. SUB CON-
TARCTOR’s Quality Policy is provided in Attachment 1 of these EQP.
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Quality Manager
o He shall monitor the project quality system and reports to Head of Project and
coordinate with Project Manager
o He shall ensure that the project quality system is in place and the relevant pro -
cedures are implemented.
o He shall define and establish project specific Quality procedures.
o He is responsible for the submission of Project Quality Plan, Project specific
quality related procedures and KPI’s.
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Notes: The ENGINEER’s commitment to meet Baseline Schedule do not consider any changes to the scope or delay in input to
progress the PROJECT. Any changes in the schedule due to unavailability/delay in required inputs and/or access to site, scope
changes or additional scope/studies and Force Majeure shall be monitored based on the forecast.
7.5 SUPPORT
7.5.1 Resources
General
ENGG. SUB CONTARCTOR shall determine and provide the resources needed to:
Implement and maintain the PROJECT QMS and continually improve its effectiveness.
Enhance customer satisfaction by meeting customer requirement.
People
ENGG. SUB CONTARCTOR operates a Design Assurance System. One of the key elements within the
design assurance framework is ensuring that individuals are technically competent to do their job and
are aware of their responsibilities.
7.5.2 Infrastructure
Transportation
PROJECT transportation vehicles and drivers will be arranged by EPC CONTRACTOR for use by ENGG.
SUB CONTARCTOR personnel to visit PROJECT sites.
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IT Systems
Available IT tools such as Outlook corporate email, Business Messenger MS-Teams and Avaya IP
phones shall be used effectively for internal communication.
Teleconferencing features allow people to join an ongoing conversation ensuring that absolutely no
time is wasted.
Business Messenger powered by MS-teams allows employees to communicate including desktop shar -
ing, call and conference with video, catalysing the collaboration process.
SOFTWARE PURPOSE
AutoCAD Engineering drawings
SP3D 3D Modelling
SPPID Process Drawings
SPI Instrument Drawings
HYSIS Process Simulation
INSTRUCALC Instrument Sizing
CAESAR II Piping Stress Analysis
STAAD PRO Structure Design
Foundation 3D / Mat 3D Foundation Design
7.6 Environment for the Operation of Processes
7.7.1 General
ENGG. SUB CONTARCTOR will develop the PROJECT Schedule in Primavera software which will have
logical links between activities and deliverables as predecessors and successors. Competent Planning
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Engineer will be engaged to develop and monitor the PROJECT resource requirement who shall coor -
dinate with Project Manager for mobilization/demobilization throughout the PROJECT Lifecycle.
7.8 Competence
The Engineering Manager will ensure that suitably competent resources are mobilized for the
PROJECT. Based on the required level of competency defined in the Technical Document Review Pro -
cedure BRD-OP-E001, Engineering Deliverables will be verified and submitted to EPC CONTRACTOR
for obtaining COMPANY approval. CVs of all key personnel assigned for the PROJECT to be submitted
for COMPANY approval.
7.9 Awareness
Induction programs, training and awareness briefings will be held as necessary to ensure that the
PROJECT team understands and complies with the commitment for achieving acceptable standards of
quality. These meetings shall serve to reiterate the use of the established procedures to achieve the
quality objectives and introduce new personnel to the concepts contained in the PROJECT QMS.
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All staff joining ENGG. SUB CONTARCTOR has undergone induction training which identifies Corpo -
rate Quality and HSE requirements. ENGG. SUB CONTARCTOR team engaged for site visit shall un-
dergo required pre-requisite training to obtain necessary passes and accessibility.
Engineering Manager shall identify any specific competency requirements or training needs during the
PROJECT lifecycle to ensure that PROJECT requirements are met.
7.10 Communication
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Demolition drawings title shall not be changed and kept same as existing drawing and add
-DEM at the end of drawing number.
Cloud demarcation shall be provided for changes in revised drawings and Vertical lines in
Right side margin for revised sections of engineering documents.
Comments Resolution Sheets (CRS) shall be submitted with all the issues except the first
issue by disciplines along with their submission. Refer Attachment -3 for CRS Template.
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All drawings, documents, and manuals to be submitted by CONTRACTOR will be classified in one of
the following three categories for the purpose of review, comment and approval.
Class 1 All documentation in Class 1 shall require formal COMPANY approval.
Class 1 documents shall be further categorized as follows:
Cat-1:
Documents requiring Specialist / Independent Reviews
Cat-2:
Documents not requiring Specialist / Independent Reviews
CONTRACTOR shall categorize all Class 1 documents as per above and submit for COMPANY approval
accordingly.
Class 2 Documentation in Class 2 shall be issued to COMPANY for comment if comments are not
received within stipulated period. EPC CONTRACTOR shall inform the COMPANY in writing of its in-
tention to proceed with the work.
Class 3 Documentation in Class 3 shall be issued to the COMPANY for information only. However,
comments made on Class 3 documents shall also be considered when received in a timely manner or
advised that they are being developed.
Review Codes
COMPANY’s comments on the submitted documents shall carry one of the following codes:
Code 1 Rejected Revise and resubmit.
Code 2 Comments as noted Work may proceed subject to compliance with and
incorporation of comments
Code 3 No Comments Work may proceed.
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CONTRACTOR is required to submit 3 hard copies in addition to soft copies of the documents at each
of the submission stages as per following:
• Issued for information/comments – 3 copies
• Issued for construction -3 copies
• Handover documents -3 copies
The following documents require review/ approval periods as mentioned below, which is in excess of
the review period stipulated in Article 9 of the Annexure-2 General Terms & Conditions.
• Mechanical Completion Procedures and Manual: 30 Working Days
• Commissioning & Test Run Procedures and Manual: 30 Working Days
• Operation & Maintenance Manuals: 30 Working Days
• HSEIA Reports: 60 Working Days
• SPIR Packages: 45 Working Days
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7.12 Operation
ENGG. SUB CONTARCTOR shall develop the PROJECT in accordance with the requirement of EPC
Scope of Services and approved Design Basis.
ENGG. SUB CONTARCTOR shall review and understand the requirements of EPC CONTRACTOR and
COMPANY for the PROJECT and shall develop the Design Basis for the PROJECT. ENGG. SUB CON -
TARCTOR shall endeavor to obtain approval from COMPANY to this document in order to have a clear
way forward for the delivery of PROJECT. Any changes to the approved design basis shall be man-
aged by the change management process.
Changes to requirements for products and services
Any change from the EPC Scope of Services or approved Design Basis of various disciplines shall be
documented and evaluated before being implemented into the design.
This document (EQP) covers the quality assurance aspects of design and development. Refer Design
Basis for further details on design and development of PROJECT.
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The planning Engineer shall be responsible for maintaining the overall planning and scheduling and
advising the EPC CONTRACTOR on deviation from the plan, including suggestions for corrective ac -
tions.
Refer to PROJECT Master Schedule for detailed design and development plans.
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a systematic manner and ensure that PROJECT design and safety requirements are fulfilled. These
meetings shall be attended by the EPC CONTRACTOR and COMPANY.
Project Specific IDC matrix will be shared with the CONTRACTOR and Company through formal com-
munication as and when required.
7.16.1 General
ENGG. SUB CONTARCTOR shall ensure that VENDOR conform to specified requirements as per the
scope.
ENGG. SUB CONTARCTOR shall review and verify VENDOR’s deliverables and shall review/approve on
behalf of EPC CONTRACTOR. Refer Attachment-4 for the VENDOR Document review and approval
process.
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EPC CONTRACTOR will continually evaluate and monitor the performance of the VENDOR’s. Perfor -
mance and work history shall be tracked and maintained.
Any major non-conformances raised against specific VENDOR shall be included as part of the monthly
report.
Should performance improvement not be visible, then further action shall be taken as appropriate
(this may include alternative product / service provider sourcing where quality expectations cannot be
met).
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Weekly Progress Monitoring shall be done based on the S-curve extracted from updated EDDR and
shall be reported to EPC CONTRACTOR along with weekly reports.
7.17.4 Preservation
ENGG. SUB CONTARCTOR shall store all the deliverables produced during the course of the PROJECT
and shall handover to COMPANY through EPC CONTRACTOR at the PROJECT completion. ENGG. SUB
CONTARCTOR will develop the IFC/IFD status deliverables and will issue to EPC CONTRACTOR pro-
gressively for installation and construction in line with PROJECT schedule. ENGG. SUB CONTARCTOR
will hand over the complete IFC deliverables to EPC CONTRACTOR at the PROJECT completion which
shall include all soft files developed in the PROJECT and will be returned to COMPANY.
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tool is also defined in the same table. The status of KPI shall be submitted to EPC CONTRACTOR
along with Monthly Progress reports.
Customer Satisfaction
As one of the measurements of the PROJECT QMS’s performance, the Project Manager will monitor
EPC CONTRACTOR satisfaction using various approaches that are described below:
The Project Manager will gain information from customer representatives at Executive
level. This information will be used to monitor customer perceptions relating to the ser-
vices being provided. This information will be fed back to ENGG. SUB CONTARCTOR’s Man-
agement/Project Sponsor for evaluation. The Project Continuous Improvement Cycle dis-
played in sections below will be used as the process for improving customer satisfaction.
The Project Manager will liaise with EPC CONTRACTOR representatives on a regular basis
and will identify and respond to issues as they arise. This approach helps to ensure EPC
CONTRACTOR needs and expectations are being addressed.
EPC CONTRACTOR complaints will be dealt with formally and in accordance with ENGG. SUB CON -
TARCTOR’s documented procedures.
Analysis and Evaluation
The following data will be used to analyze the effectiveness of the PROJECT QMS and to facilitate
continual improvement of the quality management system:
Customer Feedback
Process performance and product conformity
Audit results (if any)
Status of preventive and corrective actions (if any)
Number of revisions taken to reach final issue.
Recommendations for improvement
7.19 Audits
696237893.docx
ELECTRONIC DOCUMENTS ARE CONTROLLED. ANY PRINTED COPY WILL BE UNCONTROLLED AND MAY BECOME OUTDATED. THE DESIGN OR PART THEREOF CONTAINED IN THIS
DOCUMENT WAS DEVELOPED FOR COMPANY PROJECT AND REMAINS THE PROPERTY OF COMPANY (ADNOC Gas
PROJECT No : 50148
RUWAIS NGL-TRAINS MODIFICATIONS TO SUPPLY
BOROUGE- 4 FEED STOCK
Agreement No. 4700017963
internal audit at the 30% engineering phase progress of the PROJECT. Project Audit Plan attached to
this document refer attachment 5.
7.20 Improvement
696237893.docx
ELECTRONIC DOCUMENTS ARE CONTROLLED. ANY PRINTED COPY WILL BE UNCONTROLLED AND MAY BECOME OUTDATED. THE DESIGN OR PART THEREOF CONTAINED IN THIS
DOCUMENT WAS DEVELOPED FOR COMPANY PROJECT AND REMAINS THE PROPERTY OF COMPANY (ADNOC Gas
PROJECT No : 50148
RUWAIS NGL-TRAINS MODIFICATIONS TO SUPPLY
BOROUGE- 4 FEED STOCK
Agreement No. 4700017963
696237893.docx
ELECTRONIC DOCUMENTS ARE CONTROLLED. ANY PRINTED COPY WILL BE UNCONTROLLED AND MAY BECOME OUTDATED. THE DESIGN OR PART THEREOF CONTAINED IN THIS
DOCUMENT WAS DEVELOPED FOR COMPANY PROJECT AND REMAINS THE PROPERTY OF COMPANY (ADNOC Gas
PROJECT No : 50148
RUWAIS NGL-TRAINS MODIFICATIONS TO SUPPLY
BOROUGE- 4 FEED STOCK
Agreement No. 4700017963
696237893.docx
ELECTRONIC DOCUMENTS ARE CONTROLLED. ANY PRINTED COPY WILL BE UNCONTROLLED AND MAY BECOME OUTDATED. THE DESIGN OR PART THEREOF CONTAINED IN THIS
DOCUMENT WAS DEVELOPED FOR COMPANY PROJECT AND REMAINS THE PROPERTY OF COMPANY (ADNOC Gas
PROJECT No : 50148
RUWAIS NGL-TRAINS MODIFICATIONS TO SUPPLY
BOROUGE- 4 FEED STOCK
Agreement No. 4700017963
696237893.docx
ELECTRONIC DOCUMENTS ARE CONTROLLED. ANY PRINTED COPY WILL BE UNCONTROLLED AND MAY BECOME OUTDATED. THE DESIGN OR PART THEREOF CONTAINED IN THIS
DOCUMENT WAS DEVELOPED FOR COMPANY PROJECT AND REMAINS THE PROPERTY OF COMPANY (ADNOC Gas
PROJECT No : 50148
RUWAIS NGL-TRAINS MODIFICATIONS TO SUPPLY
BOROUGE- 4 FEED STOCK
Agreement No. 4700017963
696237893.docx
ELECTRONIC DOCUMENTS ARE CONTROLLED. ANY PRINTED COPY WILL BE UNCONTROLLED AND MAY BECOME OUTDATED. THE DESIGN OR PART THEREOF CONTAINED IN THIS
DOCUMENT WAS DEVELOPED FOR COMPANY PROJECT AND REMAINS THE PROPERTY OF COMPANY (ADNOC Gas
PROJECT No : 50148
RUWAIS NGL-TRAINS MODIFICATIONS TO SUPPLY
BOROUGE- 4 FEED STOCK
Agreement No. 4700017963
696237893.docx
ELECTRONIC DOCUMENTS ARE CONTROLLED. ANY PRINTED COPY WILL BE UNCONTROLLED AND MAY BECOME OUTDATED. THE DESIGN OR PART THEREOF CONTAINED IN THIS
DOCUMENT WAS DEVELOPED FOR COMPANY PROJECT AND REMAINS THE PROPERTY OF COMPANY (ADNOC Gas
PROJECT No : 50148
RUWAIS NGL-TRAINS MODIFICATIONS TO SUPPLY
BOROUGE- 4 FEED STOCK
Agreement No. 4700017963
696237893.docx
ELECTRONIC DOCUMENTS ARE CONTROLLED. ANY PRINTED COPY WILL BE UNCONTROLLED AND MAY BECOME OUTDATED. THE DESIGN OR PART THEREOF CONTAINED IN THIS
DOCUMENT WAS DEVELOPED FOR COMPANY PROJECT AND REMAINS THE PROPERTY OF COMPANY (ADNOC Gas