1202 Excavator Before SN AB00473
1202 Excavator Before SN AB00473
1202 Excavator Before SN AB00473
908171
GE1202
Compact
Excavator
PARTS MANUAL
Introduction tions are in Newton-meters and can be converted to
Foot-pounds by multiplying by 0.738.
When ordering service parts, specify the correct part
number, full description, quantity required, the unit In the exploded view parts list, Reference Numbers may
model number and serial number. For your safety and have additional information following the Reference
continued proper operation, use only genuine GEHL Number.
service parts. Unless otherwise specified, all Cap Screws or Bolts are
The model and serial number for this unit are on a tag Grade 5, cadmium or zinc plated; Hexagon Nuts for
located on a panel on the front of the cabin. Grade 5 Screws or Bolts are Grade B; Hexagon Nuts for
other Screws or Bolts are Grade A.
‘‘Right’’ and ‘‘left’’ are determined from a position
sitting on the seat and facing forward. From this NOTE: The following abbreviations may be
position, the cab is on the ‘‘left’’ and the hydraulic valve used herein:
compartment is on the ‘‘right’’. CP – Cotter Pin
GEHL Company reserves the right to make changes CS – Cap Screw (Hexagon Head)
or improvements in the design or construction of any FHCS – Flat Head Cap Screw
part of the unit without incurring the obligation to install HN – Hex Nut
such changes on any previously delivered units. LN – Lock Nut
Refer to the abbreviations table located on this page for LT – Left Hand
the various fastener descriptions. Standard attaching M – Metric
hardware torque values are also provided on the inside MM/mm – Millimeter
back cover. Metric torque values shown in the illustra- RT – Right
TABLE OF CONTENTS
Introduction . . . . . . . . . . . . . . . . Inside Front Cover Hydraulic Oil Tank . . . . . . . . . . . . . . . . . . . . . . . . 55
Decal Locations . . . . . . . . . . . . . . . . . . . . . . . . . 2–7 Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . 56–57
Undercarriage, Steel Tracks . . . . . . . . . . . . . . . . . . 8 Track Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Bottom Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Swivel Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Top Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Swivel Joint Breakdown . . . . . . . . . . . . . . . . . . . . 60
Steel Track . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Swivel Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Track Tensioner . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Main Control Valve . . . . . . . . . . . . . . . . . . . . 62–64
Undercarriage, Rubber Track . . . . . . . . . . . . . . . . 13 Double Control Valve . . . . . . . . . . . . . . . . . . . . . . 65
Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Pilot Supply Unit . . . . . . . . . . . . . . . . . . . . . . . . . 66
Track Tensioner, Rubber Track . . . . . . . . . . . . . . . 15 Stop Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Dozer Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Selection Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Upper Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Chassis Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Distribution Block . . . . . . . . . . . . . . . . . . . . . . . . 70
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Hand Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Rear Wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Travel Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Side Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Dozer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Counterweight . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Auxiliary Hydraulics Valve . . . . . . . . . . . . . . . . . 74
Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Boom Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Valve Body Cover . . . . . . . . . . . . . . . . . . . . . . . . 24 Dipper Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Tank Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Bucket Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Boom Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Dozer Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Dipper Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Boom Offset Cylinder . . . . . . . . . . . . . . . . . . . . . 79
Connecting Link . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Hoses, Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . 80
Cabin Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Hoses, Hydraulic Pump . . . . . . . . . . . . . . . . . . . . 81
Cabin Frame 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Hoses, Track Drive . . . . . . . . . . . . . . . . . . . . . . . . 82
Cabin Frame 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Hoses, Hydraulic Pump . . . . . . . . . . . . . . . . . . . . 83
Main Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Hoses, Control Return Valves . . . . . . . . . . . . . . . . 84
Windshield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Hoses, Boom Offset Cylinder . . . . . . . . . . . . . . . . 85
Cabin Windows . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Hoses, Dozer Blade Cylinder . . . . . . . . . . . . . . . . 86
Sliding Side Window . . . . . . . . . . . . . . . . . . . . . . 35 Hoses, Auxiliary Hydraulics . . . . . . . . . . . . . . . . . 87
Cabin Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Hoses, Hand Controls . . . . . . . . . . . . . . . . . . . . . . 88
Cabin Mats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Hoses, Check Valves . . . . . . . . . . . . . . . . . . . . . . 89
Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Hoses, Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Hoses, Boom Cylinders . . . . . . . . . . . . . . . . . . . . 91
Heater Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Hoses, Dipper Arm . . . . . . . . . . . . . . . . . . . . . 92–93
Engine Fan, Water Pump & Thermostat . . . . . . . . 41 Hoses, Stall Warning Device . . . . . . . . . . . . . . . . 94
Gasket Set & Cylinder Hone . . . . . . . . . . . . . . . . 42 Electrical, Battery & Mount . . . . . . . . . . . . . . . . . 95
Engine Alternator & Starter . . . . . . . . . . . . . . . . . 43 Electrical, Engine Harness . . . . . . . . . . . . . . . . . . 96
Oil Filter & Pan . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Electrical, Chassis Harness . . . . . . . . . . . . . . . . . . 97
Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Electrical, Left Armrest . . . . . . . . . . . . . . . . . . . . . 98
Fuel Injection System . . . . . . . . . . . . . . . . . . . 46–47 Electrical Right Armrest . . . . . . . . . . . . . . . . . . . . 99
Fuel Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Electrical, Relay Plate . . . . . . . . . . . . . . . . . . . . . 100
Hand Throttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Electrical, Lights . . . . . . . . . . . . . . . . . . . . . . . . . 101
Motor Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Electrical, Boom Work Light . . . . . . . . . . . . . . . 102
Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Tool Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Alphabetical Index . . . . . . . . . . . . . . . . . . . 104–105
Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Numerical Index . . . . . . . . . . . . . . . . . . . . . 106–115
Hydraulic Pump Drive . . . . . . . . . . . . . . . . . . . . . 54 Torque Chart . . . . . . . . . . . . . . . . Inside Rear Cover
15 22
19
12 11
13 t
20
28
18
9
27
21 10
Both Sides
Both Sides
Both Sides
7
7
31
3
17 1
16 30
34
34
30
25 35
35
32
4
Both Sides
E L
Electrical Lubrication, 19
Battery & mount, 95
Boom work light, 102
M
Chassis harness, 97 Main control valve, 62
Engine harness, 96 Main wiring harness, 32
Left armrest, 98 Motor mount, 50
Lights, 101
Relay plate, 100 P
Right armrest, 99 Pilot supply unit, 66
Engine
Alternator & starter, 43 R
Fan, water pump & thermostat, 41 Radiator, 51
Fuel injection system, 46 Rear wall, 20
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Metric Grade 8.8 8.8 Grade 10.9 10.9 Grade 12.9 12.9
Gehl Company 143 Water Street, P.O. Box 179, West Bend, WI 53095-0179, U.S.A.