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Pr01, Pr02, Pr03: Vishay Bccomponents

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PR01, PR02, PR03

www.vishay.com
Vishay BCcomponents
Power Metal Film Leaded Resistors
FEATURES
• High power in small packages (1 W / 0207 size
to 3 W / 0617 size)
• Meets active and passive flammability
requirements as defined in IEC 60115-1
• Flameproof insulation coating meets UL 94 V-0
requirements
• Defined fusing characteristics
• Technology: metal film
• AEC-Q200 qualified
• Material categorization: for definitions of compliance
please see www.vishay.com/doc?99912
LINKS TO ADDITIONAL RESOURCES
3D 3D APPLICATIONS
3D Models
• All general purpose power applications
DESCRIPTION
• Automotive electronics
A homogeneous film of metal alloy is deposited on a high
grade ceramic body. After a helical groove has been cut in • Lighting ballast
the resistive layer, tinned connecting wires of electrolytic
copper or copper-clad iron are welded to the end-caps. The
resistors are coated with a red, non-flammable lacquer
which provides electrical, mechanical and climatic
protection. This coating is not resistant to aggressive fluxes
and cleaning solvents. The encapsulation is resistant to all
cleaning solvents in accordance with IEC 60068-2-45.

TECHNICAL SPECIFICATIONS
PR02 PR02 PR03 PR03
DESCRIPTION PR01
Cu-LEAD FeCu-LEAD Cu-LEAD FeCu-LEAD
DIN size 0207 0411 0411 0617 0617
Resistance range (1) 0.22 Ω to 1 MΩ 0.33 Ω to 1 MΩ 1 Ω to 1 MΩ 0.68 Ω to 1 MΩ 1 Ω to 1 MΩ
Resistance tolerance (2) ± 1 %; ± 5 % ± 1 %; ± 5 % ± 1 %; ± 5 % ± 1 %; ± 5 % ± 1 %; ± 5 %
Temperature coefficient ± 250 ppm/K ± 250 ppm/K ± 250 ppm/K ± 250 ppm/K ± 250 ppm/K
Rated dissipation, P70
1Ω≤R 1W 2W 1.3 W 3W 2.5 W
R<1Ω 0.6 W 1.2 W - 1.6 W -
Thermal resistance (Rth) 135 K/W 75 K/W 115 K/W 60 K/W 75 K/W
Operating voltage, Umax. AC/DC 350 V 500 V 500 V 750 V 750 V
E-series E24, E96 (± 1 %); E24 (± 5 %)
Basic specification IEC 60115-1
Stability after:
Endurance test (1000 h, P70) ΔR max.: ± (5 % R + 0.1 Ω)
Damp heat test (56 days) ΔR max.: ± (3 % R + 0.1 Ω)
Soldering (10 s, 260 °C) ΔR max.: ± (1 % R + 0.05 Ω)
Notes
(1) R value is measured with probe distance of 24 mm ± 1 mm using 4-terminal method
(2) 1 % tolerance is available for R -range from 1 Ω upwards
n

Revision: 08-May-2023 1 Document Number: 28729


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PR01, PR02, PR03
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Vishay BCcomponents

TERMINATION WIRE TYPES


PRODUCT TYPE PACKAGING CODE STYLE MATERIAL WIRE DIAMETER PITCH
A1, A5, R5 Axial Cu 0.58 mm n/a
N4 Radial Cu 0.58 mm 4.8 mm
PR01 L1 Radial Cu 0.58 mm 17.8 mm
L1 Radial FeCu 0.58 mm 17.8 mm
K1 Radial FeCu 0.58 mm 12.5 mm
A1, R5 Axial Cu 0.78 mm n/a
A1 Axial FeCu 0.58 mm n/a
N3, R2 Radial Cu 0.78 mm 4.8 mm
PR02
L1 Radial Cu 0.78 mm 17.8 mm
L1 Radial FeCu 0.58 mm 17.8 mm
B1 Radial FeCu 0.78 mm 15 mm
AC Axial Cu 0.78 mm n/a
AC Axial FeCu 0.58 mm n/a
PR03 DC Radial Cu 0.78 mm 25.4 mm
DC Radial FeCu 0.58 mm 25.4 mm
PC Radial FeCu 0.78 mm 20 mm

APPLICATION INFORMATION
The power dissipation on the resistor generates a temperature rise against the local ambient, depending on the heat flow
support of the printed-circuit board (thermal resistance). The rated dissipation applies only if the permitted film temperature is
not exceeded. Furthermore, a high level of ambient temperature or of power dissipation may raise the temperature of the solder
joint, hence special solder alloys or board materials may be required to maintain the reliability of the assembly.
These resistors do not feature a limited lifetime when operated within the permissible limits. However, resistance value drift
increasing over operating time may result in exceeding a limit acceptable to the specific application, thereby establishing a
functional lifetime. The designer may estimate the performance of the particular resistor application or set certain load and
temperature limits in order to maintain a desired stability.

OPERATION MODE POWER


P70
PR01 1W
Rated dissipation PR02 2W
PR03 3W
Applied maximum film temperature, ϑF max. 250 °C
PR01 0.22 Ω to 1 MΩ
Max. resistance change at rated
PR02 0.33 Ω to 1 MΩ
dissipation for resistance range:
PR03 0.68 Ω to 1 MΩ
|ΔR/R|max. (at P70) after: 1000 h 5.0 % R + 0.1 Ω

Revision: 08-May-2023 2 Document Number: 28729


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THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
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PR01, PR02, PR03
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Vishay BCcomponents

PART NUMBER AND PRODUCT DESCRIPTION


Part Number: PR02000201001JA100

P R 0 2 0 0 0 2 0 1 0 0 1 J A 1 0 0

TYPE/SIZE VARIANT WIRE TYPES TCR/MATERIAL RESISTANCE TOLERANCE PACKAGING SPECIAL


PR0100 0 = neutral 1 = Cu 0.58 0 = standard 3 digit value F=±1% N4 R2 00 =
PR0200 Z = value (PR01) 1 digit multiplier J=±5% N3 L1 standard
overflow 2 = Cu 0.78 Multiplier A5 DC
PR0300
(special) (PR02, PR03) 7 = *10-3 A1 K1
AC B1
3 = FeCu 0.58 8 = *10-2 R5 PC
(PR01, PR02, 9 = *10-1
PR03) 0 = *100
4 = FeCu 0.78 1 = *101
(PR02, PR03) 2 = *102
3 = *103
4 = *104
Product Description: PR02 5 % A1 1K0
PR02 5% A1 1K0

TYPE TOLERANCE PACKAGING RESISTANCE VALUE

PR01 1% N4 R2 1K0 = 1 kΩ
PR02 5% N3 L1 4K75 = 4.75 kΩ
A5 DC
PR03 A1 K1
AC B1
R5 PC

Note
• The products can be ordered using either the PRODUCT DESCRIPTION or the PART NUMBER

PACKAGING
PRODUCT CODE QUANTITY DESCRIPTION PITCH TAPE DIMENSION
TYPE WIDTH
A5 5000 Ammo pack acc. to IEC 60286-1 5 mm 52 mm 75 mm x 114 mm x 260 mm
A1 1000 Ammo pack acc. to IEC 60286-1 5 mm 52 mm 78 mm x 31 mm x 260 mm
N4 4000 Ammo pack acc. to IEC 60286-2 - - 45 mm x 262 mm x 330 mm
PR01
L1 1000 Loose in bulk - - 105 mm x 70 mm x 205 mm
K1 1000 Loose in bulk - - 105 mm x 70 mm x 205 mm
R5 5000 Reel pack acc. to IEC 60286-1 5 mm 52 mm 93 mm x 300 mm x 298 mm
A1 1000 Ammo pack acc. to IEC 60286-1 5 mm 52 mm 72 mm x 80 mm x 258 mm
N3 3000 Ammo pack acc. to IEC 60286-2 - - 45 mm x 262 mm x 330 mm
L1 1000 Loose in bulk - - 105 mm x 70 mm x 205 mm
PR02
B1 1000 Loose in bulk - - 105 mm x 70 mm x 205 mm
R5 5000 Reel pack acc. to IEC 60286-1 5 mm 52 mm 90 mm x 375 mm x 375 mm
R2 2000 Reel pack acc. to IEC 60286-2 - - 90 mm x 375 mm x 375 mm
AC 500 Ammo pack acc. to IEC 60286-1 10 mm 63 mm 83 mm x 58 mm x 256 mm
PR03 DC 500 Loose in bulk - - 105 mm x 70 mm x 205 mm
PC 500 Loose in bulk - - 105 mm x 70 mm x 205 mm

Revision: 08-May-2023 3 Document Number: 28729


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THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
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DESCRIPTION ASSEMBLY
Production is strictly controlled and follows an extensive The resistors are suitable for processing on automatic
set of instructions established for reproducibility. A insertion equipment and cutting and bending machines.
homogeneous film of metal alloy is deposited on a high Excellent solderability is proven, even after extended
grade ceramic body and conditioned to achieve the desired storage. They are suitable for automatic soldering using
temperature coefficient. Plated steel termination caps are wave or dipping.
firmly pressed on the metalized rods. Mostly, a special laser The resistors are completely lead (Pb)-free, the pure tin
is used to achieve the target value by smoothly cutting a plating provides compatibility with lead (Pb)-free and
helical groove in the resistive layer without damaging the lead-containing soldering processes. The immunity of the
ceramics. Connecting wires of electrolytic copper plated plating against tin whisker growth, in compliance with
with 100 % pure tin are welded to the termination caps. IEC 60068-2-82, has been proven under extensive testing.
The resistor elements are covered by a red, non-flammable
The encapsulant is resistant to cleaning solvent specified in
lacquer protective coating designed for electrical,
IEC 60068-2-45. The suitability of conformal coatings, if
mechanical, and climatic protection. Four or five color code
applied, shall be qualified by appropriate means to ensure
rings designate the resistance value and tolerance in
the long-term stability of the whole system.
accordance with IEC 60062.
The result of the determined production is verified by an RELATED PRODUCTS
extensive testing procedure performed on 100 % of the
For a correlated range of Metal Film Resistors see the
individual resistors. Only accepted products are stuck
datasheet:
directly on the adhesive tapes in accordance with
IEC 60286-1 or for the radial versions in accordance with “High Ohmic / High Voltage Metal Film Leaded Resistors”,
IEC 60286-2. www.vishay.com/doc?30260
For product that offers high power dissipation and metal
MATERIALS oxide film technology see the datasheet:
Vishay acknowledges the following systems for the “High Power Metal Oxide Leaded Resistors”,
regulation of hazardous substances: www.vishay.com/doc?20128
• IEC 62474, Material Declaration for Products of and for the
Electrotechnical Industry, with the list of declarable
substances given therein (1)
• The Global Automotive Declarable Substance List
(GADSL) (2)
• The REACH regulation (1907/2006/EC) and the related list
of substances with very high concern (SVHC) (3) for its
supply chain
The products do not contain any of the banned substances
as per IEC 62474, GADSL, or the SVHC list, see
www.vishay.com/how/leadfree.
Hence the products fully comply with the following
directives:
• 2000/53/EC End-of-Life Vehicle Directive (ELV) and
Annex II (ELV II)
• 2011/65/EU Restriction of the Use of Hazardous
Substances Directive (RoHS) with amendment
2015/863/EU
• 2012/19/EU Waste Electrical and Electronic Equipment
Directive (WEEE)
Vishay pursues the elimination of conflict minerals from its
supply chain, see the Conflict Minerals Policy at
www.vishay.com/doc?49037.

Notes
(1) The IEC 62474 list of declarable substances is maintained in a dedicated database, which is available at http://std.iec.ch/iec62474
(2) The Global Automotive Declarable Substance List (GADSL) is maintained by the American Chemistry Council, and available at
www.gadsl.org
(3) The SVHC list is maintained by the European Chemical Agency (ECHA) and available at http://echa.europa.eu/candidate-list-table

Revision: 08-May-2023 4 Document Number: 28729


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THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
PR01, PR02, PR03
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Vishay BCcomponents
FUNCTIONAL PERFORMANCE
The power that the resistor can dissipate depends on the operating temperature.

100
Power in %
80

60

40

20

0
-55 0 50 70 100 150 200
Ambient Temperature in °C
Derating
Maximum dissipation (Pmax.) in percentage of rated power as a function of the ambient temperature (Tamb)

50 50
ΔT ΔT
(K) 15 mm (K)
15 mm
40 40
20 mm 20 mm

30 30

20 20

10 10

0 0
0 0.4 0.8 1.2 0 0.4 0.8
P (W) P (W) 1.2
Ø 0.58 mm Cu-leads Ø 0.58 mm FeCu-leads
Minimum distance from resistor body to PCB = 1 mm Minimum distance from resistor body to PCB = 1 mm
PR01 Temperature rise (ΔT) at the lead end (soldering point) as a PR01 Temperature rise (ΔT) at the lead end (soldering point) as a
function of dissipated power at various lead lengths after mounting. function of dissipated power at various lead lengths after mounting.

70 100
ΔT
(K) 15 mm
ΔT
60 (K)
80
15 mm
50

20 mm
40 60
20 mm

30
40

20

20
10

0 0
0 1 P (W) 2 0 1 2
P (W)
Ø 0.58 mm FeCu-leads Ø 0.78 mm Cu-leads
Minimum distance from resistor body to PCB = 1 mm Minimum distance from resistor body to PCB = 1 mm
PR02 Temperature rise (ΔT) at the lead end (soldering point) as a PR02 Temperature rise (ΔT) at the lead end (soldering point) as a
function of dissipated power at various lead lengths after mounting. function of dissipated power at various lead lengths after mounting.

Revision: 08-May-2023 5 Document Number: 28729


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Vishay BCcomponents

80 100
ΔT ΔT
(K) (K)
15 mm 15 mm
80
20 mm
60

20 mm
60

40

40

20
20

0 0
0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 0 1 2 3
P (W)
Ø 0.78 mm FeCu-leads P (W) Ø 0.78 mm Cu-leads
Minimum distance from resistor body to PCB = 1 mm Minimum distance from resistor body to PCB = 1 mm

PR02 Temperature rise (ΔT) at the lead end (soldering point) as a PR03 Temperature rise (ΔT) at the lead end (soldering point) as a
function of dissipated power at various lead lengths after mounting. function of dissipated power at various lead lengths after mounting.

80 80
10 mm
ΔT ΔT
(K) (K) 15 mm

60 60
15 mm

20 mm
20 mm
40 40

20 20

0 0
0 1 2 3 0 0.8 1.6 2.4
P (W) P (W) 3.2
Ø 0.58 mm FeCu-leads Ø 0.78 mm FeCu-leads
Minimum distance from resistor body to PCB = 1 mm Minimum distance from resistor body to PCB = 1 mm

PR03 Temperature rise (ΔT) at the lead end (soldering point) as a PR03 Temperature rise (ΔT) at the lead end (soldering point) as a
function of dissipated power at various lead lengths after mounting. function of dissipated power at various lead lengths after mounting.

ΔT ΔT
(K) (K)
120 120

80 80

40 40

0 0
0 0.2 0.4 0.6 0.8 1.0 0 0.2 0.4 0.6 0.8
P (W) P (W)
Ø 0.58 mm Cu-leads Ø 0.58 mm FeCu-leads

PR01 Hot-spot temperature rise (ΔT) as a function PR01 Hot-spot temperature rise (ΔT) as a function
of dissipated power. of dissipated power.

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160 160
ΔT ΔT
(K) (K)

120 120

80 80

40 40

0 0
0 0.4 0.8 1.2 1.6 2.0 0 0.2 0.4 0.6 0.8 1.0 1.2 1.4
P (W) P (W)
Ø 0.78 mm Cu-leads Ø 0.78 mm FeCu-leads

PR02 Hot-spot temperature rise (ΔT) as a function PR02 Hot-spot temperature rise (ΔT) as a function
of dissipated power. of dissipated power.

160 200
ΔT ΔT
(K) (K)
160
120

120

80

80

40
40

0 0
0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 0 1 2
P (W) P (W)
Ø 0.58 mm FeCu-leads Ø 0.58 mm FeCu-leads

PR02 Hot-spot temperature rise (ΔT) as a function PR03 Hot-spot temperature rise (ΔT) as a function
of dissipated power. of dissipated power.

200 200
∆T ΔT
(K) (K)
160 160

120 120

80 80

40 40

0 0
0 1 2 3 0 1 2
P (W)
P (W)
Ø 0.78 mm Cu-leads Ø 0.78 mm FeCu-leads

PR03 Hot-spot temperature rise (ΔT) as a function PR03 Hot-spot temperature rise (ΔT) as a function
of dissipated power. of dissipated power.

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The maximum permissible hot-spot temperature is 205 °C for PR01, 220 °C for PR02 and 250 °C for PR03.

Tamb = 40 °C 70 °C
1.00
P
(W) 100 °C
0.75
125 °C
0.50
155 °C
0.25

205 °C
Tm (°C)

h <
0 < 3 1 kΩ
00 0k
00 0
h
>3 Ω
1 00 0k
10 Ω

h
00
10
10 5.0 2.0 1.0 0.5 0.2 0.1 % ΔR

PR01 Drift nomogram

Tamb = 40 °C 70 °C
2.00
P
(W)
1.50 100 °C
125 °C
1.00
155 °C
0.50

220 °C
h Tm (°C)
0
00
0 h <
10 0 < 3 1 kΩ
00 9
10 h > 3 kΩ
00 9k
Ω
10

10 5.0 2.0 1.0 0.5 0.2 0.1 % ΔR

PR02 Drift nomogram

Tamb = 40 °C 70 °C
3.00
P
(W) 100 °C
2.25 125 °C
155 °C
1.50

0.75

250 °C
T m (°C)
h
00 <1
00
10 0h ≤ 5 kΩ
0 0 1 k
10 0 h >5 Ω
0 1 k
10 Ω

10 5.0 2.0 1.0 0.5 0.2 0.1 % ΔR

PR03 Drift nomogram

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103

Pmax.
(W) t p /t i = 1000
500
102 200
100
50
20
10 10
5

10-1
10-6 10-5 10-4 10-3 10-2 10-1 1
ti (s)

PR01 Pulse on a regular basis; maximum permissible peak pulse power ( P̂ max.) as a function of pulse duration (ti)

1200
Umax.
(V)
1000

800

600

400

200

0
10-6 10-5 10-4 10-3 10-2 10-1 t i (s) 1

PR01 Pulse on a regular basis; maximum permissible peak pulse voltage (Ûmax.) as a function of pulse duration (ti)

103

Pmax.
(W) t p/ t i = 1000
500
10 2 200
100
50
20
10
10 5

10-1
10-6 10-5 10-4 10-3 10-2 10-1 ti (s) 1

PR02 Pulse on a regular basis; maximum permissible peak pulse power ( P̂ max.) as a function of pulse duration (ti)

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1700
Umax.
(V)
1500

1300

1100

900

700

500
10-6 10-5 10-4 10-3 10-2 10-1 1
t i (s)

PR02 Pulse on a regular basis; maximum permissible peak pulse voltage (Ûmax.) as a function of pulse duration (ti)

104

Pmax.
(W)

103
t p/ t i = 1000
500 200
100
50
102
20
10
5
10
2

1
10-6 10-5 10-4 10-3 10-2 10-1 t i (s)
1

PR03 Pulse on a regular basis; maximum permissible peak pulse power ( P̂ max.) as a function of pulse duration (ti)

2400
Umax.
(V)
2000

1600

1200

800

400

0
10-6 10-5 10-4 10-3 10-2 10-1 1
t i (s)

PR03 Pulse on a regular basis; maximum permissible peak pulse voltage (Ûmax.) as a function of pulse duration (ti)

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10 2 10 2

t t
(s) (s)

10 10

1 1

10 -1 10-1
0 10 20 30 40 50 0 10 20 30 40 50
Poverload (W) Poverload (W)

PR01 Time to interruption as a function of overload power PR01 Time to interruption as a function of overload power
for range: 0.22 Ω ≤ Rn < 1 Ω for range: 16 Ω ≤ Rn ≤ 560 Ω
This graph is based on measured data under constant voltage This graph is based on measured data under constant voltage
conditions; the data may deviate according to the applications. conditions; the data may deviate according to the applications.

10 2 10 2

t t
(s) (s)

10 10

1 1

10 - 1 10 -1
0 10 20 30 40 50 0 20 40 60 80 100 120
Poverload (W) Poverload (W)

PR01 Time to interruption as a function of overload power PR02 Time to interruption as a function of overload power
for range: 1 Ω ≤ Rn ≤ 15 Ω for range: 0.33 Ω ≤ Rn ≤ 5 Ω
This graph is based on measured data under constant voltage This graph is based on measured data under constant voltage
conditions; the data may deviate according to the applications. conditions; the data may deviate according to the applications.

10 2 10 2

t t
(s) (s)

10 10

1 1

10-1 10 -1
0 20 40 60 80 100 120 0 20 40 60 80 100 120
Poverload (W) Poverload (W)

PR02 Time to interruption as a function of overload power PR02 Time to interruption as a function of overload power
for range: 5 Ω ≤ Rn ≤ 68 Ω for range: 68 Ω ≤ Rn ≤ 560 Ω
This graph is based on measured data under constant voltage This graph is based on measured data under constant voltage
conditions; the data may deviate according to the applications. conditions; the data may deviate according to the applications.

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10 2

t
(s)

10

10 -1
0 50 100 150 200 250
Poverload (W)

PR03 Time to interruption as a function of overload power for range: 0.68 Ω ≤ Rn ≤ 560 Ω
This graph is based on measured data under constant voltage conditions; the data may deviate according to the applications.

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10 2

Z
R
Rn = 1 Ω
10

R n = 24 Ω
1
Rn = 12 kΩ

10 -1 Rn = 100 kΩ

10 -2
10 -1 1 10 10 2 f (MHz) 10 3

PR01 Impedance as a function of applied frequency

10 2

Z
R
R n = 1.2 Ω
10

R n = 10 Ω

Rn = 22 kΩ

10 -1
Rn = 124 kΩ

10 -2
10 -1 1 10 10 2 f (MHz) 10 3

PR02 Impedance as a function of applied frequency

10 2

Z
R
Rn = 1.5 Ω
10

R n = 18 Ω

1
Rn = 1.3 kΩ

10 -1
Rn = 20 kΩ

R n = 100 kΩ

10 -2
1 10 10 2 f (MHz) 10 3

PR03 Impedance as a function of applied frequency

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TESTS PROCEDURES AND REQUIREMENTS
All tests are carried out in accordance with the following A climatic category LCT / UCT / 56 is applied, defined by
specifications: the lower category temperature (LCT = -55 °C), the upper
category temperature (UCT = 155 °C), and the duration of
IEC 60115-1, generic specification
exposure in the damp heat, steady state test (56 days). The
IEC 60068-2-xx, test methods components are mounted for testing on printed circuit
The table presents only the most important tests, for the full boards in accordance with IEC 60115-1, 5.5 unless
test schedule refer to the documents listed above. However, otherwise specified.
some additional tests and a number of improvements
against those minimum requirements have been included.
The tests are carried out under standard atmospheric
conditions in accordance with IEC 60068-1, 4.3, whereupon
the following values are applied:
Temperature: 15 °C to 35 °C
Relative humidity: 25 % to 75 %
Air pressure: 86 kPa to 106 kPa (860 mbar to 1060 mbar).

TEST PROCEDURES AND REQUIREMENTS


IEC
IEC REQUIREMENTS PERMISSIBLE
60068-2
60115-1 TEST PROCEDURE CHANGE
TEST
CLAUSE (ΔRmax.)
METHOD
9.1 - Visual examination No holes; clean surface; no damage

See Straight and Kinked Dimensions


9.2 - Dimensions (outline) Gauge (mm)
tables

5.6 - Resistance ±5%R

Maximum voltage (DC) after 1 min;


12.1 - Insulation resistance Rins min.: 104 MΩ
metal block method

12.2 - Voltage proof URMS = Uins; 60 s No breakdown or flashover

Temperature At (20 / -55 / 20) °C


6.2 - ≤ ± 250 ppm/K
coefficient and (20 / 155 / 20) °C
21 (Ua1)
Robustness of No damage
9.5 21 (Ub) Tensile, bending, and torsion
terminations ΔRmax.: ± (0.5 % R + 0.05 Ω)
21 (Uc)
+235 °C; 2 s; Good tinning
solder bath method; SnPb40 (≥ 95 % covered, no visible damage)
11.1 20 (Ta) Solderability
+245 °C; 3 s; Good tinning
solder bath method; SnAg3Cu0.5 (≥ 95 % covered, no visible damage)

Resistance to Unmounted components


11.2 20 (Tb) ΔRmax.: ± (1 % R + 0.05 Ω)
soldering heat (260 ± 5) °C; (10 ± 1) s
No visual damage
Rapid change of 30 min at -55 °C and PR01: ΔRmax.: ± (1 % R + 0.05 Ω)
10.1 14 (Na)
temperature 30 min at +200 °C; 5 cycles PR02: ΔRmax.: ± (1 % R + 0.05 Ω)
PR03: ΔRmax.: ± (2 % R + 0.05 Ω)
No damage
9.9 27 (Ea) Bump 3 x 1500 bumps in three directions; 40 g
ΔRmax.: ± (0.5 % R + 0.05 Ω)
10 sweep cycles per direction;
No damage
9.11 6 (Fc) Vibration 10 Hz to 2000 Hz;
ΔRmax.: ± (0.5 % R + 0.05 Ω)
1.5 mm or 200 m/s2

Revision: 08-May-2023 14 Document Number: 28729


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TEST PROCEDURES AND REQUIREMENTS


IEC
IEC REQUIREMENTS PERMISSIBLE
60068-2
60115-1 TEST PROCEDURE CHANGE
TEST
CLAUSE (ΔRmax.)
METHOD
10.3 Climatic sequence:

10.3.4.2 2 (Bb) Dry heat 200 °C; 16 h

Damp heat, 55 °C; 24 h;


10.3.4.3 30 (Db)
cyclic 90 % to 100 % RH; 1 cycle

10.3.4.4 1 (Ab) Cold -55 °C; 2 h Rins min.: 103 MΩ


ΔRmax.: ± (1.5 % R + 0.1 Ω)
8.5 kPa; 2 h;
10.3.4.5 13 (M) Low air pressure
15 °C to 35 °C

Damp heat, 55 °C; 5 days;


10.3.4.6 30 (Db)
cyclic 95 % to 100 % RH; 5 cycles

Damp heat (40 ± 2) °C; 56 days;


10.4 78 (Cab) ΔRmax.: ± (3 % R + 0.1 Ω)
(steady state) (93 ± 3 )% RH

Endurance U = P 70 x R or U = Umax.;
7.1 - ΔRmax.: ± (5 % R + 0.1 Ω)
(at 70 °C) 1.5 h on; 0.5 h off; 70 °C; 1000 h

No damage,
12.3 - Active flammability Accidental overload test
no flaming of gauze cylinder

Component solvent Isopropyl alcohol (used in industrial application)


11.3 45 (XA) Marking legible; no visible damage
resistance +23 °C; toothbrush method

No ignition of product,
12.4 - Passive flammability Needle flame test no ignition of under layer
burning time is less than 30 s

Revision: 08-May-2023 15 Document Number: 28729


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DIMENSIONS

d
L1
L2

Type with straight leads

DIMENSIONS - Straight lead type and relevant physical dimensions; see straight leads outline
TERMINATION WIRE MATERIAL (Cu OR FeCu)
Ø DMAX. L1 MAX. L2 MAX. AND WIRE DIAMETER (Ø d) MASS
TYPE (mm) (mm) (mm) (mg)
MATERIAL Ød
(mm)
Cu 0.58 ± 0.05 212
PR01 2.5 6.5 8.0
FeCu 0.58 ± 0.05 207
Cu 0.78 ± 0.05 504
PR02 3.9 10.0 12.0 FeCu 0.58 ± 0.05 455
FeCu 0.78 ± 0.05 496
Cu 0.78 ± 0.05 1192
PR03 5.2 16.7 19.5 FeCu 0.58 ± 0.05 1079
FeCu 0.78 ± 0.05 1185
P1 ± 0.5 ØD P1 ± 0.5

8+2
L1
L2
4.5 + 10

Ød b1
S ØB
P2 ± 3 b2
± 0.07
Type with double kink Dimensions in millimeters

DIMENSIONS - Double kink lead type and relevant physical dimensions; see double kinked outline
TERMINATION WIRE
MATERIAL
(Cu OR FeCu) AND
TYPE Ø(mm)
DMAX. L1 MAX. L2 MAX.
(mm) (mm)
MASS PITCH P1
WIRE DIAMETER (Ø d) (mg)
P2
(mm) (mm) (mm)
b1
(mm)
b2
(mm)
SMAX.
(mm)
ØB
(mm)
MATERIAL Ød
(mm)
0.58 17.8 17.8 1.10 1.45 0.8
Cu 212 17.8 2
± 0.05 ± 0.5 ± 3 + 0.25 / - 0.20 + 0.25 / - 0.20 ± 0.07
0.58 12.5 12.5 1.10 1.45 0.8
PR01 2.5 6.5 8.0 FeCu 207 12.5 2
± 0.05 ± 0.5 ± 3 + 0.25 / - 0.20 + 0.25 / - 0.20 ± 0.07
0.58 17.8 17.8 1.10 1.45 0.8
FeCu 207 17.8 2
± 0.05 ± 0.5 ± 3 + 0.25 / - 0.20 + 0.25 / - 0.20 ± 0.07
0.78 17.8 17.8 1.10 1.45 1.0
Cu 504 17.8 2
± 0.05 ± 0.5 ± 3 + 0.25 / - 0.20 + 0.25 / - 0.20 ± 0.07
0.58 17.8 17.8 1.10 1.45 0.8
PR02 3.9 10.0 12.0 FeCu 455 17.8 2
± 0.05 ± 0.5 ± 3 + 0.25 / - 0.20 + 0.25 / - 0.20 ± 0.07
0.78 15.0 15.0 1.30 1.65 1.0
FeCu 496 15.0 2
± 0.05 ± 0.5 ± 3 + 0.25 / - 0.20 + 0.25 / - 0.20 ± 0.07
0.78 25.4 25.4 1.10 1.65 1.0
Cu 1192 25.4 2
± 0.05 ± 0.5 ± 3 + 0.25 / - 0.20 + 0.25 / - 0.20 ± 0.07
0.58 25.4 25.4 1.10 1.65 1.0
PR03 5.2 16.7 19.5 FeCu 1079 25.4 2
± 0.05 ± 0.5 ± 3 + 0.25 / - 0.20 + 0.25 / - 0.20 ± 0.07
0.78 22.0 20.0 1.30 1.0
FeCu 1185 20 1.8 ± 0.3 2
± 0.05 ± 0.5 ± 3 + 0.25 / - 0.20 ± 0.07

Revision: 08-May-2023 16 Document Number: 28729


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PR01, PR02 WITH RADIAL TAPING
PR01 - Height for insertion (max.) = 29 mm
DIMENSIONS in millimeters
P2 P
Pitch of components P 12.7 ± 1.0
Feed-hole pitch P0 12.7 ± 0.2
Feed-hole center to lead
P1 3.85 ± 0.5
at topside at the tape
Feed-hole center to body center P2 6.35 ± 1.0
H1 Lead spacing F 4.8 +0.7/-0

H
Width of carrier tape W 18.0 ± 0.5
H0 L1
L W0 Minimum hold down tape width W0 5.5
Height for insertion (max.) H1 29
W Lead wire clinch height H0 16.5 ± 0.5
Body to hole center H 19.5 ± 1
Feed-hole diameter D0 4.0 ± 0.2
F P0 P1 D0 Height for cutting (max.) L 11.0
 
Minimum lead wire (tape portion)
= 30° to 45° L1 2.5
shortest lead

a a

PR02 - Height for insertion (max.) = 32 mm


DIMENSIONS in millimeters
P2 P
Pitch of components P 12.7 ± 1.0
Feed-hole pitch P0 12.7 ± 0.2
Feed-hole center to lead
P1 3.85 ± 0.5
at topside at the tape
Feed-hole center to body center P2 6.35 ± 1.0
H1 Lead spacing F 4.8 +0.7/-0

H
Width of carrier tape W 18.0 ± 0.5
H0 L1
L W0 Minimum hold down tape width W0 5.5
Height for insertion (max.) H1 32
W Lead wire clinch height H0 16.5 ± 0.5
Body to hole center H 19.5 ± 1
Feed-hole diameter D0 4.0 ± 0.2
F P0 P1 D0 Height for cutting (max.) L 11.0
 
Minimum lead wire (tape portion)
= 30° to 45° L1 2.5
shortest lead

a a

MARKING
The nominal resistance and tolerance are marked on the resistor using four or five colored bands in accordance with IEC 60062,
marking codes for resistors and capacitors.

Revision: 08-May-2023 17 Document Number: 28729


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12NC INFORMATION FOR HISTORICAL CODING REFERENCE
The resistors have a 12-digit numeric code starting with 23 Last Digit of 12NC Indicating Resistance Decade
For 5 % tolerance:
RESISTANCE DECADE LAST DIGIT
• The next 7 digits indicate the resistor type and packing 0.22 Ω to 0.91 Ω 7
• The remaining 3 digits indicate the resistance value: 1 Ω to 9.76 Ω 8
- The first 2 digits indicate the resistance value 10 Ω to 97.6 Ω 9
- The last digit indicates the resistance decade 100 Ω to 976 Ω 1
For 1 % tolerance: 1 Ω to 9.76 kΩ 2
10 Ω to 97.6 kΩ 3
• The next 6 digits indicate the resistor type and packing
100 Ω to 976 kΩ 4
• The remaining 4 digits indicate the resistance value:
1 MΩ 5
- The first 3 digits indicate the resistance value
12NC Example
- The last digit indicates the resistance decade
The 12NC for resistor type PR02 with Cu leads and a value
of 750 Ω with 5 % tolerance, supplied on a bandolier of
1000 units in ammopack, is: 2306 198 53751.

12NC - Resistor Type and Packaging (1)


23.. ... ..... (BANDOLIER)
AMMOPACK REEL
LEAD Ø TOL.
TYPE STRAIGHT LEADS
mm (%) RADIAL TAPED RADIAL TAPED
52 mm 52 mm 63 mm 52 mm
4000 UNITS 3000 UNITS 5000 UNITS 1000 UNITS 500 UNITS 5000 UNITS 2000 UNITS
1 - - 22 196 1.... 06 191 2.... - 06 191 5.... -
PR01 Cu 0.58
5 06 197 03... - 22 193 14... 06 197 53... - 06 197 23... -
1 - 22 197 2.... - 22 197 1.... - - 2322 197 5....
Cu 0.78
PR02 5 - 06 198 03... - 06 198 53... - - 2322 198 04...
FeCu 0.58 5 - - - 22 194 54... - - -
5 - - - - 22 195 14... - -
Cu 0.78
PR03 1 - - - - 06 199 6... - -
FeCu 0.58 5 - - - - 22 195 54... - -
Notes
• Preferred types in bold
(1) Other packaging versions are available on request

12NC - Resistor Type and Packaging


23.. ... ..... (LOOSE IN BOX)
LEAD Ø TOL. DOUBLE KINK
TYPE
mm (%) PITCH = 17.8 mm PITCH = 25.4 mm PITCH (2)(3)(4)
1000 UNITS 500 UNITS 1000 UNITS 500 UNITS
Cu 0.58 5 22 193 03... - - -
PR01
FeCu 0.58 5 22 193 43... - 22 193 53... (2) -
Cu 0.78 5 22 194 23... - - -
PR02 FeCu 0.58 5 22 194 83... - - -
FeCu 0.78 5 - - 22 194 63... (3) -
Cu 0.78 5 - 22 195 23... - -
PR03 FeCu 0.58 5 - 22 195 83... - -
FeCu 0.78 5 - - - 22 195 63... (4)
Notes
• Preferred types in bold
(2) PR01 pitch 12.5 mm
(3) PR02 pitch 15.0 mm
(4) PR03 pitch 20.0 mm, with reversed kinking direction as opposed to the drawing for the type with double kink figure

Revision: 08-May-2023 18 Document Number: 28729


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