RU-510 Relay Unit

INSTALLATION MANUAL
Applied Machine: 1250/1250P/1052/C1070/1070P/C1060/C71hc/C1100/C1085/2250P/C2070/C2060/C2070P/
C6100/C6085/6136/6120/6136P/C3080/C3080P/C3070/C3070P/C83hc/C73hc
MFP: Press 125ppm/105ppm/136ppm/120ppm ColorPress: 71/61/100/85/101/86/83/73/83hc

III. Accessory parts

No. Name Shape Q’ty
1. Installation
plate/1 2

35 2. Installation
plate/2 1

3. Installation
I.Confirmation Prior to Installation plate/3 1
1. Select a flat and stable place for installing the
machine. 4. Installation
2. Make sure to wear gloves for handling or carrying plate/4 1
the machine.
3. Be sure to turn OFF the power of the main body
and unplug the power cord before starting the 5. Connector
installation. cover
1
4. Never turn ON the power until instructed to do so.
5. Refer to the respective installation manuals for
installing the upstream options.
6. After installing the RU-510, refer to the respective 6. Protective
installation manuals for installing other options. cover 1

II.Contents
7. TP screw
2
Installing to the main body (black) M3x6
<RU-510+1250/1250P/1052> 8. TP screw
.......................................................E-2 page 8
M4x6
<RU-510+2250P(main body2 (sub machine))>
9. TP screw M4x8
.......................................................E-2 page 8
(for GP-502)
<RU-510+2250P(main body1 (main machine))>
.......................................................E-4 page 10. TP screw
2
<RU-510+6136/6120/6136P> M4x10
.......................................................E-6 page 11. Installation
Installing to the upstream options manual
<RU-510+RU-509> 1
.......................................................E-8 page
<RU-510+RU-518>
.....................................................E-10 page
<RU-510+PI-PFU>
.....................................................E-12 page
<RU-510+GP-501>
.....................................................E-14 page
<RU-510+GP-502>
.....................................................E-17 page
<RU-510+IQ-501>
.....................................................E-18 page

2018.04 Printed in China E-1 A4FC955099

IV.Procedure before installation V.Installation Procedure
1. Visually inspect the unit, and remove external <For RU-510+1250/1250P/1052>
locking tapes and the Wrapping sheet. <For RU-510+2250P (main body2 (sub
machine))>
1. Install the Installation plate/1 (2 places), the
Installation plate/2, and the Installation plate/3 on
Wrapping the left side of the main body as below. (TP screw
sheet
M4x6: each 2x4 places)

Locking tapes

A4FCIXC042CA

2. Open the front door and remove the locking

tapes.

Installation plate/1 Installation plate/2 Installation plate/3

Locking tapes

TP screws M4x6
TP screws M4x6 TP screws M4x6
A4F3IXC020CA

2. Install RU-510 to the main body.

(1) Align the top and bottom holes of RU-510 to
A4FCIXC043CA
the Installation plate/1 pins, and lock them by
sliding RU-510 to the back.

Top

RU-510 Main body

Holes Installation plate/1

Bottom
A0GEIXC013CA

E-2
3. Adjust the height of the RU-510. (4) Make the gap equal from the top through the
Note: bottom by adjusting the height of 4 casters of
When the heights and the gaps between the the RU-510.
RU-510 and the main body are not uniform,
conduct the adjustment.
(1) Loosen the nuts of the casters but not remove
them. (2 places)

A0GEIXC032CA

Nuts

A4FCIXC056CA

(2) Remove the rear cover of the RU-510. (5) Secure the loosened nuts. (4 places)
(Screw: 5) 4. Secure the RU-510 upper part to the main body
with a screw. (TP screw M4x10: 1)

TP screw M4x10

A4FCIXC058CA

(3) Loosen the nuts of the rear casters but not A4FCIXC044CA

remove them. (2 places) 5. Install the installation plate/4 to secure the RU-
510 lower part to the main body.
(TP screw M4x10: 1).

TP screw M4x10

Nuts
Installation plate/4
A4FCIXC057CA

A4FCIXC045CA

6. Install the rear cover of the RU-510. (Screw: 5)

E-3
7. Connect the connectors of the RU-510. <For RU-510+2250P (main body1 (main
(1) Remove the caps of the 8-pin connectors of machine))>
the main body. 1. Refer to the installation manual for TD-501, and
(2) Pull out the connectors from the RU-510. install the main body relay cord/2 bundled in TD-
(3) Connect 5 connectors of RU-510 to the con- 501 to RU-510.
nectors of the main body. (2-pin connector is 2. Install the Installation plate/1 (2 places), the
not used.) Installation plate/2, and the Installation plate/3 on
Note: the left side of the main body as below. (TP screw
When connecting the connectors, check the M4x6: 2 eachx4 places)
shape and number of pins of the connectors.

Main body RU-510

Connectors

2-pin connector
(Not used)

A4FCIXC046CA
Installation plate/1 Installation plate/2 Installation plate/3
8. Install the connector cover.
(TP screw (black) M3x6: 2)
Note:
Be sure to move the connector cover to the left
side when installing. TP screws M4x6
TP screws M4x6 TP screws M4x6
A4F3IXC020CA

3. Install RU-510 to the main body.

(1) Align the top and bottom holes of RU-510 to
the Installation plate/1 pins, and lock them by
sliding RU-510 to the back.
Connector cover
TP screws (black) Top
M3x6

RU-510 Main body

A0GEIXC009CA

9. Conduct "VI. Common operations after installing

RU-510" on page 20.
Holes Installation plate/1

Bottom
A0GEIXC013CA

E-4
4. Adjust the height of the RU-510. (4) Make the gap equal from the top through the
Note: bottom by adjusting the height of 4 casters of
When the heights and the gaps between the the RU-510.
RU-510 and the main body are not uniform,
conduct the adjustment.
(1) Loosen the nuts of the casters but not remove
them. (2 places)

A0GEIXC032CA

Nuts

A4FCIXC056CA

(2) Remove the rear cover of the RU-510. (5) Secure the loosened nuts. (4 places)
(Screw: 5) 5. Secure the RU-510 upper part to the main body
with a screw. (TP screw M4x10: 1)

TP screw M4x10

A4FCIXC058CA

(3) Loosen the nuts of the rear casters but not A4FCIXC044CA

remove them. (2 places) 6. Install the installation plate/4 to secure the RU-
510 lower part to the main body.
(TP screw M4x10: 1)

TP screw M4x10

Nuts
Installation plate/4
A4FCIXC057CA

A4FCIXC045CA

7. Install the rear cover of the RU-510. (Screw: 5)

E-5
8. Connect the connectors of the RU-510. <For RU-510+6136/6120/6136P>
(1) Remove the caps of the 8-pin connectors of 1. Install the Installation plate/1 (2 places), the
the main body. Installation plate/2, and the Installation plate/3 on
(2) Pull out the connectors from the RU-510. the left side of the main body as below. (TP screw
(3) Connect 6 connectors of RU-510 to the con- M4x6: 8)
nectors of the main body.
(2-pin connector is not used.)
Note:
When connecting the connectors, check the
shape and number of pins of the connectors.

Main body RU-510

Connectors

Installation plate/1 Installation plate/2 Installation plate/3

9. Install the connector cover. TP screws M4x6

TP screws M4x6 TP screws M4x6
(TP screw (black) M3x6: 2)
Note: 2. Install RU-510 to the main body.
Be sure to move the connector cover to the left (1) Align the top and bottom holes of RU-510 to
side when installing. the Installation plate/1 pins, and lock them by
sliding RU-510 to the back.
Top

RU-510 Main body

Connector cover
TP screws (black)
M3x6

Holes Installation plate/1

A0GEIXC009CA

10.Conduct "VI. Common operations after installing

RU-510" on page 20.

Bottom

E-6
3. Adjust the height of the RU-510. (4) Make the gap equal from the top through the
Note: bottom by adjusting the height of 4 casters of
When the heights and the gaps between the the RU-510.
RU-510 and the main body are not uniform,
conduct the adjustment.
(1) Loosen the nuts of the casters but not remove
them. (2 places)

A0GEIXC032CA

Nuts

A4FCIXC056CA

(2) Remove the rear cover of the RU-510. (5) Secure the loosened nuts. (4 places)
(Screw: 5) 4. Secure the RU-510 upper part to the main body
with a screw. (TP screw M4x10: 1)

TP screw M4x10

A4FCIXC058CA

(3) Loosen the nuts of the rear casters but not A4FCIXC044CA

remove them. (2 places) 5. Install the installation plate/4 to secure the RU-
510 lower part to the main body.
(TP screw M4x10: 1)

TP screw M4x10

Nuts
Installation plate/4

A4FCIXC057CA

A4FCIXC045CA

6. Install the rear cover of the RU-510. (Screw: 5)

E-7
7. Connect the connectors of the RU-510. <For RU-510+RU-509>
(1) Remove the caps of the 8-pin connectors of 1. Install the Installation plate/1 (2 places), the
the main body. Installation plate/2, and the Installation plate/3 on
(2) Pull out the connectors from the RU-510. the left side of the RU-509 as below. (TP screw
(3) Connect 4 connectors of RU-510 to the con- M4x6: 2 eachx4 places)
nectors of the main body.
Note:
When connecting the connectors, check the
shape and number of pins of the connectors.

Main body RU-510

Connectors

Installation plate/1 Installation plate/3 Installation

plate/2

Not used

8. Install the connector cover.

(TP screw (black) M3x6: 2) TP screws M4x6 TP screws M4x6 TP screws M4x6
Note: A4FCIXC055CA

Be sure to move the connector cover to the left 2. Connect the connectors of the RU-510.
side when installing. (1) Remove the caps of the 8-pin connectors of
RU-509.
(2) Pull out the connectors from the RU-510.
(3) Connect 6 connectors of RU-510 to the con-
nectors of RU-509.
Note:
When connecting the connectors, check the
shape and number of pins of the connectors.

RU-509 Connectors RU-510

Connectors

9. Conduct "VI. Common operations after installing

RU-510" on page 20.

A4FCIXC049CA

E-8
3. Install the protective cover. 5. Adjust the height of the RU-510.
(TP screw (black) M3x6: 2) Note:
When the heights and the gaps between the
RU-510 and the RU-509 are not uniform, con-
duct the adjustment.
(1) Loosen the nuts of the casters but not remove
them. (2 places)

Protective cover

A4FCIXC050CA

4. Install the RU-510 to the RU-509.

(1) Align the top and bottom holes of RU-510 to Nuts
the installation plate/1 pins, and lock them by
sliding RU-510 to the back.
A4FCIXC056CA

RU-510 RU-509
(2) Remove the rear cover of the RU-510.
Top (Screw: 5)

Hole Installation plate/1

A4FCIXC051CA

Bottom
A4FCIXC058CA

Hole Installation plate/1 (3) Loosen the nuts of the rear casters but not
remove them. (2 places)

A4FCIXC052CA

Nuts

A4FCIXC057CA

E-9
 (4) Make the gap equal from the top through the <For RU-510+RU-518>
bottom by adjusting the height of 4 casters of 1. Install the Installation plate/1 (2 places), the
the RU-510. Installation plate/2, and the Installation plate/3 on
the left side of the RU-518 as below. (TP screw
M4x6: 2 eachx4 places)

A0GEIXC032CA

Installation plate/1 Installation plate/3 Installation plate/2

(5) Secure the loosened nuts. (4 places)

6. Secure the RU-510 upper part to the RU-509 with
a screw. (TP screw M4x10: 1)
TP screws M4x6 TP screws M4x6
TP screws M4x6

2. Remove the cap of the 8-pin connectors of RU-

518.

Cap

TP screw M4x10

A4FCIXC053CA

7. Install the installation plate/4 to secure the RU-

510 lower part to the RU-509. (TP screw M4x10:
1).

Installation plate/4

TP screw M4x10

A4FCIXC054CA

8. Install the rear cover of the RU-510. (Screw: 5)

9. Conduct "VI. Common operations after installing
RU-510" on page 20.

E-10
3. Pull out the connectors from the RU-510. 7. Adjust the height of the RU-510.
4. Connect 5 connectors of RU-510 to the connec- Note:
tors of RU-518. When the heights and the gaps between the
Note: RU-510 and the RU-518 are not uniform, con-
When connecting the connectors, check the duct the adjustment.
shape and number of pins of the connectors. (1) Loosen the nuts of the casters but not remove
them. (2 places)
RU-518 RU-510

Connectors

Connectors

Nuts

5. Install the protective cover. A4FCIXC056CA

(TP screw (black) M3x6: 2) (2) Remove the rear cover of the RU-510.
(Screw: 5)

6. Align the top and bottom holes of RU-510 to the A4FCIXC058CA

installation plate/1 pins, and lock them by sliding (3) Loosen the nuts of the rear casters but not
RU-510 to the back. remove them. (2 places)

Top

RU-510 RU-518

Holes Installation plate/1

Nuts

A4FCIXC057CA

Bottom

E-11
 (4) Make the gap equal from the top through the <For RU-510+PI-PFU>
bottom by adjusting the height of 4 casters of 1. Install the Installation plate/1 (2 places), the
the RU-510. Installation plate/2, and the Installation plate/3 on
the left side of the PI-PFU as below. (TP screw
M4x6: 2 eachx4 places)

A0GEIXC032CA

Installation plate/1 Installation plate/2 Installation plate/3

(5) Secure the loosened nuts. (4 places)

8. Secure the RU-510 upper part to the RU-518 with
a screw. (TP screw M4x10: 1)
TPscrewsM4x6
TPscrewsM4x6
TPscrewsM4x6
A4FCIXC047CA

2. Install RU-510 to PI-PFU.

(1) Align the top and bottom holes of RU-510 to
the Installation plate/1 pins, and lock them by
sliding RU-510 to the back.

Top

TP screw M4x10 RU-510 PI-PFU

A4FCIXC053CA

9. Install the installation plate/4 to secure the RU-

510 lower part to the RU-518. (TP screw M4x10:
1).
Holes Installation plate/1

Installation plate/4

Bottom
A0GEIXC013CA

TP screw M4x10

A4FCIXC054CA

10.Install the rear cover of the RU-510. (Screw: 5)

11.Conduct "VI. Common operations after installing
RU-510" on page 20.

E-12
3. Adjust the height of the RU-510. (4) Make the gap equal from the top through the
Note: bottom by adjusting the height of 4 casters of
When the heights and the gaps between the the RU-510.
RU-510 and the PI-PFU are not uniform, con-
duct the adjustment.
(1) Loosen the nuts of the casters but not remove
them. (2 places)

A0GEIXC032CA

Nuts

A4FCIXC056CA

(2) Remove the rear cover of the RU-510. (5) Secure the loosened nuts. (4 places)
(Screw: 5) 4. Secure the RU-510 upper part to the PI-PFU with
a screw. (TP screw M4x10: 1)

TP screw M4x10

A0GEIXC033CA

A4FCIXC058CA
5. Install the installation plate/4 to secure the RU-
510 lower part to the PI-PFU.
(3) Loosen the nuts of the rear casters but not
(TP screw M4x10: 1)
remove them. (2 places)

TP screw M4x10

Installation plate/4

A0GEIXC034CA

Nuts 6. Install the rear cover of the RU-510. (Screw: 5)

A4FCIXC057CA

E-13
7. Connect the connectors of the RU-510. <For RU-510+GP-501>
(1) Remove the caps of the 8-pin connectors of PI- 1. Remove the connector cover. (Screw: 2)
PFU.
(2) Pull out the connectors from the RU-510. GP-501
(3) Connect 5 connectors of RU-510 to the con-
nectors of the PI-PFU.
(2-pin connector is not used.)
Note:
When connecting the connectors, check the
shape and number of pins of the connectors.

PI-PFU RU-510

Connector cover

A0GEIXC017CA
Connectors
2. Install the Installation plate/1 (2 places), the
Installation plate/2, and the Installation plate/3 on
the left side of GP-501 as below.
(TP screw M4x6: 2 each x 4 places)
2-pin connector
(Not used)

A4FCIXC048CA

8. Install the connector cover. (TP screw (black)

M3x6: 2)
Note:
Be sure to move the connector cover to the left
side when installing.

Installation plate/1 Installation plate/2 Installation plate/3

TPscrews
Connector cover
(black) M3x6

TP screws M4x6
TP screws M4x6 TP screws M4x6
A0GEIXC020CB

A0GEIXC016CA

9. Conduct "VI. Common operations after installing

RU-510" on page 20.

E-14
3. Connect 6 connectors of RU-510 to the connec- 5. Adjust the height of the RU-510.
tor jacks on GP-501. Note:
Note: When the heights and the gaps between the
• In case of C1070 series, C1100 series, C2070 RU-510 and the GP-501 are not uniform, con-
series C6100 series, 6136 series, and C3080 duct the adjustment.
series: The connector “a” is not used. (1) Loosen the nuts of the casters but not remove
• When connecting the connectors, check the them. (2 places)
shape and number of pins of the connec-
tors.

GP-501
RU-510

Nuts

A4FCIXC056CA
“a” connector
(2) Remove the rear cover of the RU-510.
A0GEIXC025CB (Screw: 5)
4. Install RU-510 to GP-501.
(1) Align the top and bottom holes of RU-510 to
the installation plate/1 pins, and lock them by
sliding RU-510 to the back.

Top

RU-510 GP-501

A4FCIXC058CA
Holes Installation plate/1
(3) Loosen the nuts of the rear casters but not
remove them. (2 places)

Bottom
A0GEIXC026CA

Nuts

A4FCIXC057CA

E-15
 (4) Make the gap equal from the top through the 8. Install the protective cover.
bottom by adjusting the height of 4 casters of (TP screw (black) M3x6: 2)
the RU-510.

TP screws
A0GEIXC032CA
(black) M3x6
Protective cover

A0GEIXC028CA

9. Plug in the power cord and fix it in the nylon

clamp. (bundled in GP-501)

(5) Secure the loosened nuts. (4 places)

(6) Install the rear cover of the RU-510. (Screw: 5)
6. Secure the GP-501 upper part to RU-510 with a
screw. (TP screw M4x10: 1)
Nylon clamp

TP screws M4x10 Screw

A0GEIXC029CA

10. Open the GP-501 front door and turn ON the

main switch.

A0GEIXC035CA

7. Install the installation plate/4 to secure the GP-

501 lower part to RU-510.
(TP screw M4x10: 1)
Main switch

TP screws M4x10
A0GEIXC037CA

11. Conduct "VI. Common operations after installing

RU-510" on page 20.
Installation plate/4

A0GEIXC036CA

E-16
<For RU-510+GP-502> 3. Install the RU-510 to the GP-502.
1. Install the Installation plate/1 (2 places), the (1) Align the top and bottom holes of RU-510 to
Installation plate/2, and the Installation plate/3 the installation plate/1 pins, and lock them by
on the left side of the GP-502 as below. sliding RU-510 to the back.
(TP screw M4x8: 2 eachx4 places)
RU-510 GP-502
Note:
When attaching the installation plate/1, /2, and Top
/3 to GP-502, be sure to use the TP screw
M4x8.

Bottom hole
Installation plate/1

A4FCIXC061CA

4. Adjust the height of the RU-510.

Installation plate/1 Installation plate/2 Installation plate/3
Note:
When the heights and the gaps between the
RU-510 and the GP-502 are not uniform, con-
duct the adjustment.
(1) Loosen the nuts of the casters but not remove
TP screws M4x8 them. (2 places)
TP screws M4x8 TP screws M4x8
A4FCIXC059CA

2. Connect the connectors of the RU-510.

(1) Remove the cap of the 8-pin connector of GP-
502.
(2) Pull out the connectors from the RU-510.
(3) Install the protective cover. (TP screw (black)
M3x6: 2)
(4) Connect 6 connectors of RU-510 to the con-
nectors of GP-502.
Note:
When connecting the connectors, check the
shape and number of pins of the connectors. Nuts

GP-502 RU-510
A4FCIXC056CA

(2) Remove the rear cover of the RU-510.

(Screw: 5)
Connectors
Protective cover

A4FCIXC060CA

A4FCIXC058CA

E-17
 (3) Loosen the nuts of the rear casters but not 6. Install the installation plate/4 to secure the RU-
remove them. (2 places) 510 lower part to the GP-502. (TP screw M4x10:
1)

Installation plate/4

Nuts

A4FCIXC057CA

(4) Make the gap equal from the top through the A4FCIXC062CA

bottom by adjusting the height of 4 casters of 7. Install the rear cover of the RU-510. (Screw: 5)
the RU-510.
8. Conduct "VI. Common operations after installing
RU-510" on page 20.

<For RU-510+IQ-501>
1. Install the Installation plate/1 (2 places), the
Installation plate/2, and the Installation plate/3 on
the left side of the IQ-501 as below. (TP screw
M4x6: 2 eachx4 places)
A0GEIXC032CA

(5) Secure the loosened nuts. (4 places)

5. Secure the RU-510 upper part to the GP-502
with a screw. (TP screw M4x10: 1)
Installation plate/1 Installation plate/3 Installation plate/2

TP screws M4x6 TP screws M4x6 TP screws M4x6

A4FCIXC063CA

E-18
2. Align the top and bottom holes of RU-510 to the (3) Loosen the nuts of the rear casters but not
installation plate/1 pins, and lock them by sliding remove them. (2 places)
RU-510 to the back.
Top

RU-510 IQ-501

Installation plate/1 Nuts

Hole

A4FCIXC057CA

(4) Make the gap equal from the top through the
bottom by adjusting the height of 4 casters of
the RU-510.

Bottom

3. Adjust the height of the RU-510.

Note:
When the heights and the gaps between the
RU-510 and the IQ-501 are not uniform, con- A0GEIXC032CA

duct the adjustment.

(1) Loosen the nuts of the casters but not remove
them. (2 places)

(5) Secure the loosened nuts. (4 places)

4. Secure the RU-510 upper part to the IQ-501 with
a screw. (TP screw M4x10: 1)
Nuts

A4FCIXC056CA

(2) Remove the rear cover of the RU-510. (Screw: 5)

TP screw M4x10

A4FCIXC058CA

E-19
5. Install the installation plate/4 to secure the RU- VI.Common operations after installing
510 lower part to the IQ-501. (TP screw M4x10:
1). RU-510
1. Serial Number Registration
Register the serial number of the RU-510 that has
been installed to the main body.
You will find the serial number at the center by open-
Installation plate/4 ing the front door.
(1) Plug the power cord into the outlet and turn ON
the Main power switch.
(2) Enter Service mode.
Note:
Refer to procedures in the Service Manual to
enter into the Service Mode.
TP screw M4x10 (3) Touch “System Setting”.
(4) Touch “Serial Number Setting”.
(5) Touch “Finisher” to display the serial number
setting screen. (Select the installation order
6. Install the rear cover of the RU-510. (Screw: 5) key.)
7. Pull out the connectors from the RU-510. (6) Enter the serial number of the RU-510 and
8. Connect 5 connectors of RU-510 to the connec- touch “OK”. (Use “Shift” to switch between
tors of IQ-501. upper case letters and lower case letters.)
Note: (7) Touch the “OK” key and then touch the “Close”
When connecting the connectors, check the key.
shape and number of pins of the connectors. 2. Importing Adjustment Data
Import the factory adjustment data of the RU-510 to
IQ-501 RU-510 the main body memory.
If a RU-510 and other optional units are connected,
they can recover the standard data at the same time.
(1) On the Service mode menu screen, touch “Fin-
isher Adjustment”.
Connectors
(2) Touch “Recall Standard Data”.
(3) Touch the “Factory Initial Data” key on the
recall standard data screen and then touch the
“Yes”.
(4) Touch the “Return” key and then touch the
“Close” key.
(5) Turn the sub power switch and the main power
switch OFF first and then turn them ON.

9. Install the connector cover. 3. Adjustment Data Backup

(TP screw (black) M3x6: 2) If the RU-510 adjustment data is changed, back up
the main body RU-510 data to the RU-510 memory.
If a RU-510 and other optional units are connected,
the data will be backed up at the same time.
(1) On the Service mode menu screen, touch the
“State Confirmation”.
(2) Touch “I/O Check Mode”.
(3) Enter “09” and “0” using the quantity setting but-
tons. Check that <090-00> appears on the mes-
sage display.
Connector cover
(4) Press the [Start] key.
Make sure that <OUT:FIN> appears on the
message display after the adjustment.
(5) Touch “Return”, then touch “Exit”.

10. Conduct "VI. Common operations after installing

RU-510" on page 20.

E-20