Krohne Optiflux 2000 Quick Start

.
book Page 1 Friday, January 22, 2010 12:12 PM
OPTIFLUX 2000
Quick Start
Electromagnetic flow sensor
The documentation is only complete when used in combination with the relevant
documentation for the converter.
KROHNE 01/2010 - 7309842200 - QS OPTIFLUX 2000 en
.book Page 2 Friday, January 22, 2010 12:12 PM
CONTENTS
OPTIFLUX 2000
1 Safety instructions
2 Installation
2.1
2.2
2.3
2.4
2.5
Scope of delivery............................................................................................................... 4
Nameplates ...................................................................................................................... 4
Storage ............................................................................................................................. 4
Transport .......................................................................................................................... 5
Installation conditions ...................................................................................................... 5
2.5.1 Inlet and outlet ........................................................................................................................ 5

2.5.2 Mounting position.................................................................................................................... 5
2.5.3 Flange deviation ...................................................................................................................... 6
2.5.4 T-section ................................................................................................................................. 6
2.5.5 Vibration .................................................................................................................................. 6
2.5.6 Magnetic field.......................................................................................................................... 7
2.5.7 Bends ...................................................................................................................................... 7
2.5.8 Open discharge ....................................................................................................................... 8
2.5.9 Control valve ........................................................................................................................... 8
2.5.10 Air venting ............................................................................................................................. 8
2.5.11 Pump ..................................................................................................................................... 9
2.5.12 Temperatures ....................................................................................................................... 9
2.5.13 Vacuum load........................................................................................................................ 10
2.6 Mounting ......................................................................................................................... 11

2.6.1 Torques and pressures......................................................................................................... 11
3 Electrical connections
3.1
3.2
3.3
3.4
14
Safety instructions.......................................................................................................... 14
Grounding ....................................................................................................................... 14
Virtual reference for IFC 300 (C, W and F version) ........................................................ 16
Connection diagram for measuring sensor, field housing ............................................ 17
4 Technical data
18
4.1 Dimensions and weight .................................................................................................. 18
www.krohne.com
01/2010 - 7309842200 - QS OPTIFLUX 2000 en
Safety instructions
SAFETY INSTRUCTIONS 1
OPTIFLUX 2000
Warnings and symbols used

DANGER!
This information refers to the immediate danger when working with electricity.
DANGER!
These warnings must be observed without fail. Even partial disregard of this warning can lead to
serious health problems and even death. There is also the risk of seriously damaging the device
or parts of the operator's plant.
WARNING!
Disregarding this safety warning, even if only in part, poses the risk of serious health problems.
There is also the risk of damaging the device or parts of the operator's plant.
CAUTION!
Disregarding these instructions can result in damage to the device or to parts of the operator's
plant.
INFORMATION!
These instructions contain important information for the handling of the device.
HANDLING
This symbol designates all instructions for actions to be carried out by the operator in the
specified sequence.
i RESULT
This symbol refers to all important consequences of the previous actions.
Safety instructions for the operator

CAUTION!
Installation, assembly, start-up and maintenance may only be performed by appropriately
trained personnel. The regional occupational health and safety directives must always be
observed.
LEGAL NOTICE!
The responsibility as to the suitability and intended use of this device rests solely with the user.
The supplier assumes no responsibility in the event of improper use by the customer. Improper
installation and operation may lead to loss of warranty. In addition, the "Terms and Conditions of
Sale" apply. They appear on the back of the invoice and form the basis of the purchase contract.
INFORMATION!
Further information can be found on the supplied CD-ROM in the manual, on the data sheet,
in special manuals, certificates and on the manufacturer's website.
If you need to return the device to the manufacturer or supplier, please fill out the form
contained on the CD-ROM and send it with the device. Unfortunately, the manufacturer
cannot repair or inspect the device without the completed form.
01/2010 - 7309842200 - QS OPTIFLUX 2000 en
www.krohne.com
Installation
2 INSTALLATION
OPTIFLUX 2000
2.1 Scope of delivery
1
2
3
4
Remote version
Compact version with IFC 300 signal converter
Compact version with IFC 100 (0) signal converter
Compact version with IFC 100 (45) signal converter
Figure 2-1: Scope of delivery

1
2
3
4
5
6
Ordered flowmeter
Product documentation
Factory calibration report
CD-ROM with product documentation
Grounding rings (optionally)
Cable (remote versions only)
2.2 Nameplates
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
2.3 Storage
Store the device in a dry and dust-free location.
Avoid lasting direct exposure to the sun.
Store the device in its original packing.
www.krohne.com
01/2010 - 7309842200 - QS OPTIFLUX 2000 en
INSTALLATION 2
OPTIFLUX 2000
2.4 Transport
Figure 2-2: Transport
2.5 Installation conditions

2.5.1 Inlet and outlet
Figure 2-3: Recommended inlet and outlet sections

1 5 DN
2 2 DN
2.5.2 Mounting position
Figure 2-4: Mounting position
01/2010 - 7309842200 - QS OPTIFLUX 2000 en
www.krohne.com
2 INSTALLATION
OPTIFLUX 2000
2.5.3 Flange deviation

CAUTION!
Max. permissible deviation of pipe flange faces:
Lmax - Lmin 0.5 mm / 0.02"
Figure 2-5: Flange deviation

1 Lmax
2 Lmin
2.5.4 T-section
Figure 2-6: Distance after T-sections

1 10 DN
2.5.5 Vibration
Figure 2-7: Avoid vibrations
www.krohne.com
01/2010 - 7309842200 - QS OPTIFLUX 2000 en
INSTALLATION 2
OPTIFLUX 2000
2.5.6 Magnetic field
Figure 2-8: Avoid magnetic fields
2.5.7 Bends
Figure 2-9: Installation in bending pipes
Figure 2-10: Installation in bending pipes
01/2010 - 7309842200 - QS OPTIFLUX 2000 en
www.krohne.com
2 INSTALLATION
OPTIFLUX 2000
2.5.8 Open discharge
Figure 2-11: Installation before an open discharge
2.5.9 Control valve
Figure 2-12: Installation before control valve
2.5.10 Air venting
Figure 2-13: Air venting

1 5m
2 Air ventilation point
www.krohne.com
01/2010 - 7309842200 - QS OPTIFLUX 2000 en
INSTALLATION 2
OPTIFLUX 2000
2.5.11 Pump
Figure 2-14: Installation after pump
2.5.12 Temperatures
CAUTION!
Protect the device from direct sunlight.
Temperature range
Process [C]
Ambient [C]
Process [F]
Ambient [F]
min.
max.
min.
max.
min.
max.
min.
max.
Separate flow sensor
-5
80
-40
65
23
176
-40
149
Compact with IFC 300
-5
80
-40
65
23
176
-40
149
-5
80
-40
65
23
176
-40
149
Separate flow sensor
-5
90
-40
65
23
194
-40
149
-5
90
-40
65
23
194
-40
149
-5
90
-40
65
23
194
-40
149
Hardrubber
Polypropylene 1
1 Polypropylene available for DN25...150
Diameter
Minimum operating pressure absolute in mbar (abs) at process

temperature
[mm]
20C
40C
60C
80C
250
250
400
400
DN200...300
250
250
400
400
DN350...1000
500
500
600
600
DN1200...3000
600
600
750
750
Liner in Polypropylene
DN25...150
Liner in Hard rubber
01/2010 - 7309842200 - QS OPTIFLUX 2000 en
www.krohne.com
2 INSTALLATION
OPTIFLUX 2000
Diameter
Minimum operating pressure absolute in psia at process temperature
[inches]
68F
104F
140F
176F
3.6
3.6
5.8
5.8
8...12"
3.6
3.6
5.8
5.8
14...40"
7.3
7.3
8.7
8.7
48...120"
8.7
8.7
10.9
10.9
1...6"
2.5.13 Vacuum load

Diameter
Minimum operating pressure absolute in mbar (abs) at process

temperature
[mm]
20C
40C
60C
80C
250
250
400
400
DN200...300
250
250
400
400
DN350...1000
500
500
600
600
DN1200...3000
600
600
750
750
Diameter
Minimum operating pressure absolute in psia at process temperature
[inches]
68F
DN25...150
104F
140F
176F
3.6
3.6
5.8
5.8
8...12"
3.6
3.6
5.8
5.8
14...40"
7.3
7.3
8.7
8.7
48...120"
8.7
8.7
10.9
10.9
1...6"
10
www.krohne.com
01/2010 - 7309842200 - QS OPTIFLUX 2000 en
INSTALLATION 2
OPTIFLUX 2000
2.6 Mounting
2.6.1 Torques and pressures
Figure 2-15: Tightening of bolts
Tightening of bolts
1 Step 1: Apply approx. 50% of max. torque given in table.
2 Step 2: Apply approx. 80% of max. torque given in table.
3 Step 3: Apply 100% of max. torque given in table.
01/2010 - 7309842200 - QS OPTIFLUX 2000 en
www.krohne.com
11
2 INSTALLATION
OPTIFLUX 2000
Nominal DN
[mm]
12
Pressure
rating
Bolts
Max. torque [Nm]

Polypropylene
Hardrubber
25
PN 40
4 M 12
22
11
32
PN 40
4 M 16
37
19
40
PN 40
4 M 16
43
25
50
PN 40
4 M 16
55
31
65
PN 16
4 M 16
51
42
65
PN 40
8 M 16
38
21
80
PN 40
8 M 16
47
25
100
PN 16
8 M 16
39
30
125
PN 16
8 M 16
53
40
150
PN 16
8 M 20
68
47
200
PN 10
8 M 20
68
200
PN 16
12 M 20
45
250
PN 10
12 M 20
65
250
PN 16
12 M 24
78
300
PN 10
12 M 20
76
300
PN 16
12 M 24
105
350
PN 10
16 M 20
75
400
PN 10
16 M 24
104
450
PN 10
20 M 24
93
500
PN 10
20 M 24
107
600
PN 10
20 M 27
138
700
PN 10
20 M 27
163
800
PN 10
24 M 30
219
900
PN 10
28 M 30
205
1000
PN 10
28 M 35
261
www.krohne.com
01/2010 - 7309842200 - QS OPTIFLUX 2000 en
INSTALLATION 2
OPTIFLUX 2000
Nominal size
[inch]
Flange class
[lbs]
Bolts
Max. torque [Nm]

Polypropylene
Hardrubber
150
4 1/2"
6.7
4.4
1 1/2
150
4 1/2"
13
12
150
4 5/8"
24
23
150
4 5/8"
43
39
150
8 5/8"
34
31
150
8 3/4"
61
51
150
8 3/4"
69
10
150
12 7/8"
79
12
150
12 7/8"
104
14
150
12 1"
93
16
150
16 1"
91
18
150
16 1 1/8"
143
20
150
20 1 1/8"
127
24
150
20 1 1/4"
180
28
150
28 1 1/4"
161
32
150
28 1 1/2"
259
36
150
32 1 1/2"
269
40
150
36 1 1/2"
269
01/2010 - 7309842200 - QS OPTIFLUX 2000 en
www.krohne.com
13
Electrical connections
3 ELECTRICAL CONNECTIONS
OPTIFLUX 2000
3.1 Safety instructions

DANGER!
All work on the electrical connections may only be carried out with the power disconnected. Take
note of the voltage data on the nameplate!
DANGER!
Observe the national regulations for electrical installations!
DANGER!
For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.
WARNING!
Observe without fail the local occupational health and safety regulations. Any work done on the
electrical components of the measuring device may only be carried out by properly trained
specialists.
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
3.2 Grounding
DANGER!
The device must be grounded in accordance with regulations in order to protect personnel
against electric shocks.
Figure 3-1: Grounding

1 Metal pipelines, not internally coated. Grounding without grounding rings.
2 Metal pipelines with internal coating and non-conductive pipelines. Grounding with grounding rings.
14
www.krohne.com
01/2010 - 7309842200 - QS OPTIFLUX 2000 en
ELECTRICAL CONNECTIONS 3
OPTIFLUX 2000
Figure 3-2: Different types of grounding rings

1 Grounding ring number 1
Grounding ring number 1:

3 mm / 0.1" thick (tantalum: 0.5 mm / 0.1")

3 mm / 0.1" thick
Prevents damage to the flanges during transport and installation
Especially for flow sensors with PTFE liner

3 mm / 0.1" thick
With cylindrical neck (length 30 mm / 1.25" for DN10...150 / 3/8...6")
Prevents damage to the liner when abrasive liquids are used
01/2010 - 7309842200 - QS OPTIFLUX 2000 en
www.krohne.com
15
3 ELECTRICAL CONNECTIONS
OPTIFLUX 2000
3.3 Virtual reference for IFC 300 (C, W and F version)
Figure 3-3: Virtual reference
Possible if:
DN10
Electrical conductivity 200 S/cm
Electrode cable max. 50m.
16
www.krohne.com
01/2010 - 7309842200 - QS OPTIFLUX 2000 en
OPTIFLUX 2000
ELECTRICAL CONNECTIONS 3
3.4 Connection diagram for measuring sensor, field housing

DANGER!
The device must be grounded in accordance with regulations in order to protect personnel
against electric shocks.
If a shielded field current cable is used, the shield must NOT be connected.
The outer shield of signal cable A or B in the signal converter housing is connected via the
strain relief terminal.
Bending radius of signal and field current cable: 50 mm / 2"
The following illustration is schematic. The positions of the electrical connection terminals
may vary depending on the housing version.
Figure 3-4: Connection diagram for measuring sensor, field housing

1
2
3
4
5
6
Electrical terminal compartment in housing of the signal converter for signal and field current cable.
Signal cable A
Signal cable B
Field current cable C
Connection box of measuring sensor
Functional ground FE
01/2010 - 7309842200 - QS OPTIFLUX 2000 en
www.krohne.com
17
Technical data
4 TECHNICAL DATA
OPTIFLUX 2000
4.1 Dimensions and weight

Remote version
a = 77 mm / 3.1"
b = 139 mm / 5.5" 1
c = 106 mm / 4.2"
Total height = H + a
Compact version with

IFC 300
a = 155 mm / 6.1"
b = 230 mm / 9.1" 1
c = 260 mm / 10.2"

IFC 100 (0)
(0 )
a = 82 mm / 3.2"
b = 161 mm / 6.3"
c = 257 mm / 10.1" 1

IFC 100 (45)
(45 )
a = 186 mm / 7.3"
b = 161 mm / 6.3"
c = 184 mm / 2.7" 1
1 The value may vary depending on the used cable glands.
INFORMATION!
All data given in the following tables are based on standard versions of the sensor only.
Especially for smaller nominal sizes of the sensor, the converter can be bigger than the
sensor.
Note that for other pressure ratings than mentioned, the dimensions may be different.
For full information on converter dimensions see relevant documentation.
18
www.krohne.com
01/2010 - 7309842200 - QS OPTIFLUX 2000 en
TECHNICAL DATA 4
OPTIFLUX 2000
EN 1092-1
Nominal size
DN
Dimensions [mm]
PN [bar]
L
DIN
Approx.
weight [kg]
ISO
25
40
150
200
140
115
32
40
150
200
157
140
40
40
150
200
166
150
50
40
200
200
186
165
11
65
16
200
200
200
185
80
40
200
200
209
200
14
100
16
250
250
237
220
15
125
16
250
250
266
250
19
150
16
300
300
300
285
27
200
10
350
350
361
340
34
250
10
400
450
408
395
48
300
10
500
500
458
445
58
350
10
500
550
510
505
78
400
10
600
600
568
565
101
450
10
600
618
615
111
500
10
600
671
670
130
600
10
600
781
780
165
700
10
700
898
895
248
800
10
800
1012
1015
331
900
10
900
1114
1115
430
1000
10
1000
1225
1230
507
1200
1200
1417
1405
555
1400
1400
1619
1630
765
1600
1600
1819
1830
1035
1800
1800
2027
2045
1470
2000
2000
2259
2265
1860
01/2010 - 7309842200 - QS OPTIFLUX 2000 en
www.krohne.com
19
4 TECHNICAL DATA
OPTIFLUX 2000
150 lbs flanges

Nominal size
ASME
Dimensions [mm]
PN [psi]
Approx. weight
[kg]
1"
284
150
137
108.0
1"
284
150
155
127.0
10
2"
284
200
179
152.0
13
3"
284
200
204
190.5
17
4"
284
250
241
228.6
23
5"
284
250
268
254.0
27
6"
284
300
297
279.4
34
8"
284
350
362
342.9
43
10"
284
400
414
406.4
65
12"
284
500
477
482.6
94
14"
284
700
525
533.4
129
16"
284
800
583
596.9
165
18"
284
800
628
635
186
20"
284
800
685
698.5
223
24"
284
800
797
812.8
306
CAUTION!
Pressures at 20C / 68F.
For higher temperatures, the pressure and temperature ratings are as per ASME B16.5 (up to
24") or ASME B16.47 (>24").
Dimensions for other sizes on request.
20
www.krohne.com
01/2010 - 7309842200 - QS OPTIFLUX 2000 en
TECHNICAL DATA 4
OPTIFLUX 2000
Nominal size
ASME
Dimensions [inches]
PN [psi]
Approx. weight
[lbs]
1"
284
5.91
5.39
4.25
18
1"
284
5.91
6.10
5.00
22
2"
284
7.87
7.05
5.98
29
3"
284
7.87
8.03
7.50
37
4"
284
9.84
9.49
9.00
51
5"
284
9.84
10.55
10
60
6"
284
11.81
11.69
11
75
8"
284
13.78
14.25
13.5
95
10"
284
15.75
16.3
16.0
143
12"
284
19.69
18.78
19.0
207
14"
284
27.56
20.67
21.0
284
16"
284
31.50
22.95
23.5
364
18"
284
31.50
24.72
25.0
410
20"
284
31.50
26.97
27.5
492
24"
284
31.50
31.38
32.0
675
CAUTION!
24") or ASME B16.47 (>24").
01/2010 - 7309842200 - QS OPTIFLUX 2000 en
www.krohne.com
21
4 TECHNICAL DATA
OPTIFLUX 2000
300 lbs flanges

Nominal size
ASME
Dimensions [mm]
PN [psi]
Approx. weight
[kg]
1"
741
150
145
123.8
1"
741
200
169
155.6
2"
741
250
186
165.1
13
3"
741
250
214
209.6
17
4"
741
300
254
254.0
23
6"
741
320
316
317.5
36
8"
741
400
382
381.0
71
10"
741
500
433
444.5
112
12"
741
600
508
520.7
170
14"
741
700
550
584.2
215
16"
741
800
609
647.7
290
20"
741
800
723
774.7
425
24"
741
800
848
914.4
610
CAUTION!
24") or ASME B16.47 (>24").
22
www.krohne.com
01/2010 - 7309842200 - QS OPTIFLUX 2000 en
TECHNICAL DATA 4
OPTIFLUX 2000
Nominal size
ASME
Dimensions [inches]
PN [psi]
Approx. weight
[lbs]
1"
741
5.91
5.71
4.87
18
1"
741
7.87
6.65
6.13
20
2"
741
9.84
7.32
6.50
29
3"
741
9.84
8.43
8.25
37
4"
741
11.81
10.00
10.00
51
6"
741
12.60
12.44
12.50
79
8"
741
15.75
15.04
15.0
157
10"
741
19.69
17.05
17.5
247
12"
741
23.62
20.00
20.5
375
14"
741
27.56
21.65
23.0
474
16"
741
31.50
23.98
25.5
639
20"
741
31.50
28.46
30.5
937
24"
741
31.50
33.39
36.0
1345
CAUTION!
24") or ASME B16.47 (>24").
01/2010 - 7309842200 - QS OPTIFLUX 2000 en
www.krohne.com
23
KROHNE 01/2010 - 7309842200 - QS OPTIFLUX 2000 en - Subject to change without notice.
KROHNE product overview
Electromagnetic flowmeters
Variable area flowmeters
Ultrasonic flowmeters
Mass flowmeters
Vortex flowmeters
Flow controllers
Level meters
Temperature meters
Pressure meters
Analysis products
Measuring systems for the oil and gas industry
Measuring systems for sea-going tankers
Head Office KROHNE Messtechnik GmbH

Ludwig-Krohne-Str. 5
D-47058 Duisburg (Germany)
Tel.:+49 (0)203 301 0
Fax:+49 (0)203 301 10389
info@krohne.de
The current list of all KROHNE contacts and addresses can be found at:
www.krohne.com

Krohne Optiflux 2000 Quick Start

Uploaded by

Copyright:

Available Formats

Krohne Optiflux 2000 Quick Start

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Krohne Optiflux 2000 Quick Start

Uploaded by

Copyright:

Available Formats

.

book Page 1 Friday, January 22, 2010 12:12 PM

Electromagnetic flow sensor

KROHNE 01/2010 - 7309842200 - QS OPTIFLUX 2000 en

.book Page 2 Friday, January 22, 2010 12:12 PM

2.5.1 Inlet and outlet ........................................................................................................................ 5

2.6 Mounting ......................................................................................................................... 11

4.1 Dimensions and weight .................................................................................................. 18

01/2010 - 7309842200 - QS OPTIFLUX 2000 en

.book Page 3 Friday, January 22, 2010 12:12 PM

Warnings and symbols used

Safety instructions for the operator

01/2010 - 7309842200 - QS OPTIFLUX 2000 en

.book Page 4 Friday, January 22, 2010 12:12 PM

2.1 Scope of delivery

Figure 2-1: Scope of delivery

01/2010 - 7309842200 - QS OPTIFLUX 2000 en

.book Page 5 Friday, January 22, 2010 12:12 PM

Figure 2-2: Transport

2.5 Installation conditions

Figure 2-3: Recommended inlet and outlet sections

2.5.2 Mounting position

Figure 2-4: Mounting position

01/2010 - 7309842200 - QS OPTIFLUX 2000 en

.book Page 6 Friday, January 22, 2010 12:12 PM

2.5.3 Flange deviation

Figure 2-5: Flange deviation

Figure 2-6: Distance after T-sections

Figure 2-7: Avoid vibrations

01/2010 - 7309842200 - QS OPTIFLUX 2000 en

.book Page 7 Friday, January 22, 2010 12:12 PM

2.5.6 Magnetic field

Figure 2-8: Avoid magnetic fields

Figure 2-9: Installation in bending pipes

Figure 2-10: Installation in bending pipes

01/2010 - 7309842200 - QS OPTIFLUX 2000 en

.book Page 8 Friday, January 22, 2010 12:12 PM

2.5.8 Open discharge

Figure 2-11: Installation before an open discharge

2.5.9 Control valve

Figure 2-12: Installation before control valve

2.5.10 Air venting

Figure 2-13: Air venting

01/2010 - 7309842200 - QS OPTIFLUX 2000 en

.book Page 9 Friday, January 22, 2010 12:12 PM

Figure 2-14: Installation after pump

Separate flow sensor

Compact with IFC 300

Compact with IFC 100

Separate flow sensor

Compact with IFC 300

Compact with IFC 100

1 Polypropylene available for DN25...150

Minimum operating pressure absolute in mbar (abs) at process

01/2010 - 7309842200 - QS OPTIFLUX 2000 en

.book Page 10 Friday, January 22, 2010 12:12 PM

Minimum operating pressure absolute in psia at process temperature

2.5.13 Vacuum load

Minimum operating pressure absolute in mbar (abs) at process

Minimum operating pressure absolute in psia at process temperature