Genetic Algorithm Based 7-Level Step-Up Inverter With Reduced Harmonics and Switching Devices
Genetic Algorithm Based 7-Level Step-Up Inverter With Reduced Harmonics and Switching Devices
Genetic Algorithm Based 7-Level Step-Up Inverter With Reduced Harmonics and Switching Devices
DOI: 10.32604/iasc.2023.028769
Article
1
Department of EEE, Dr. Mahalingam College of Engineering and Technology, Pollachi, Tamilnadu, India
2
Department of EEE, PSNA College of Engineering and Technology, Dindigul, Tamilnadu, India
*Corresponding Author: T. Anand Kumar. Email: prof.anandkumart@gmail.com
Received: 17 February 2022; Accepted: 26 April 2022
1 Introduction
Multilevel Inverter (MLI) is a popular choice across industry and academia because they are well suited
for medium and high-power energy conversion. MLIs produce better staircase waveform compared to two-
level inverters and also possess additional benefits namely; reduction in switching losses, voltage stress (dv/
dt), total harmonic distortion, and filter size which leads to wide utilization in industrial applications [1].
Most familiar conventional MLI topologies are (i) Flying Capacitor MLI (FCMLI) [2], (ii) Neutral Point
Diode Clamped MLI (NPDCMLI) [3] and (iii) Cascaded H-Bridge MLI (CHBMLI) [4]. As far as
NPDCMLI is concerned more numbers of switching devices are required as well as the capacitor voltage
sharing is unequal, resulting in increased voltage stress across the switches [5]. In the case of FCMLI,
more complex control is required because it contains more flying capacitors, which increases both the
This work is licensed under a Creative Commons Attribution 4.0 International License, which
permits unrestricted use, distribution, and reproduction in any medium, provided the original
work is properly cited.
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system’s size and overall cost [6]. In the case of CHBMLI, more than one h-bridge and isolated DC sources
are required to increase the output voltage levels [7–9]. CHBMLI is further classified as symmetric MLI and
asymmetric MLI. Asymmetric MLI generates more output voltage levels than symmetric MLI [10,11].
Voltage boosting is essential in MLI when used in solar and electric vehicle applications. CHBMLI
utilizes transformers to boost the output voltage gain, resulting in an oversized and bulkier system
[12,13]. Transformer-less circuit designs were proposed as a solution to this problem by [14,15].
Although the use of a front-end DC-DC converter and energy buffer circuit eliminates the need for a
transformer, the control complexity appears to be high in [14,15].
Packed U-Cell (PUC) is another evolving switched-capacitor (SC) based single input MLI topology,
which is discussed in [16,17]. Despite the ability to generate the required number of output levels, the
system lags in the output voltage boosting facility [16,17]. Similar to PUC, the topology with reduced
device is proposed in [18]. It requires only seven switches and two diodes to produces the seven levels.
Although it just requires a few devices, it falls short in terms of voltage boosting and requires three
capacitors. In comparison to [18], the paper [19] exhibits improvements as it only requires eight switches
and two capacitors to generate seven levels with 1.5 times the boosting factor. Using the level shifted
PWM technique, the seven levels were generated with only eight switches and two capacitors [20].
Several seven-level (7L) topologies based on the three times boosting gain are presented in the following
literature. In the proposed model [21], 16 switches with two capacitors are used to produce seven levels
across the load. Similarly, with only 12 switches, the topology could generate seven levels of output
voltage [22,23]. In comparison to [22,23], the structure only requires 11 switches to reach the required
seven levels of output voltage [24]. A 7L inverter with sixteen switches and two capacitors are discussed
in this study [25]. Despite the fact that this topology is capable of producing seven levels of output
voltage, it necessitates the inclusion of additional switching devices. As a result, the system’s overall cost
shoots up. In [26], a multipurpose inverter topology has been proposed for standalone applications.
Despite the fact that it can attain seven levels of output voltage, this design still necessitates 13 switches
and three battery sources. The following are the benefits of the proposed inverter as stated in this paper:
i) A single isolated DC source is sufficient for the proposed 7L inverter.
ii) Only 11 switches and two capacitors are required.
iii) Output voltage gain is boosted to thrice the value of input voltage (1:3) without using any
additional inductor or transformer.
iv) Sensorless control for voltage balancing across the capacitors is achieved.
v) To minimize power loss across the switches, high-power switches are designed to operate at the
fundamental frequency.
The functions of the suggested inverter are discussed in the following sections.
In Section 2, an overview of the topology and its operating modes are described.
In Section 3, the switching strategy and harmonic reduction techniques are discussed.
In Section 4, the power loss calculation has been discussed.
In Section 5, a detailed comparison has been made with various relevant topologies.
In Section 6, simulation and hardware results are described and concluded in Section 7.
2 Proposed Topology
The proposed single-phase 7L switched-capacitor based topology has been represented in Fig. 1. The
proposed circuit consists of nine unidirectional and one bidirectional power semiconductor switch (a total
of 11 switches). The various operating states of the suggested topology have been illustrated through the
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equivalent circuits as shown in Fig. 2. It is essential to specify that the switches STa1 and STa3 are
complementary with the switch STa2 during the entire operating mode. Similarly, STb1 and STb3 are
working inverse to the switch STb2. These complimentary switching states ensure that the switched
capacitors are charged without any interruption. This charged energy is later used to elevate the load
voltage gain up to thrice that of the input value. Switching pairs of (STc1; STc2) and (STd1; STd2) cannot
be activated simultaneously, as this results in a short of input DC voltage source (VDC). The seven
different load voltage levels of 0, ±VDC, ±2VDC, and, ±3VDC are achieved through the various switching
states as shown in Tab. 1. It is a significant constraint that during the peak level of ±3VDC, the negative
voltage of the input source is blocked at node t and bypassed to node r using bidirectional switch STb3.
where the nodes are labeled as p, q, r, s, t, u, x, and y in Fig. 1 are expressed based on the switching function
values.
8
>
> Vsq ¼ ð1 STa1 ÞVps
>
>
< Vps ¼ VC1
Vtr ¼ ð1 STb1 ÞVru (6)
>
>
>
> V ¼ V
: ru C2
Vqt ¼ VDC
When k = 1 and k = 2, the output load voltage (Vout) is proportional to the positive and negative cycles,
respectively in Eq. (7).
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Table 1: Various modes and their switching states pertaining to the suggested 7 level inverter
Mode Switching state Capacitor state Voltage level
M STa1 STa2 STa3 STb1 STb2 STb3 STc1 STc2 STd1 STd2 C1 C2 Vxy
0 1 0 1 1 0 1 1 0 1 0 C C 0
1 1 0 1 1 0 1 1 0 0 1 C C +VDC
2 0 1 0 1 0 1 1 0 0 1 D C +2VDC
3 1 0 1 0 1 0 1 0 0 1 C D +2VDC
4 0 1 0 0 1 0 1 0 0 1 D D +3VDC
5 1 0 1 1 0 1 0 1 0 1 C C 0
6 1 0 1 1 0 1 0 1 1 0 C C –VDC
7 0 1 0 1 0 1 0 1 1 0 D C –2VDC
8 1 0 1 0 1 0 0 1 1 0 C D –2VDC
9 0 1 0 0 1 0 0 1 1 0 D D –3VDC
The multilevel output voltage waveform can be represented mathematically in a Fourier series, as
given by,
4Vdc X1
VoutðxtÞ ¼ n¼1;3;5; : ::
½cosðna1 Þ þ cosðna2 Þ þ : : þ cosðnaN ÞsinðnxtÞ (13)
np
The peak voltage of each nth harmonic component is provided by,
4Vdc
Vh ¼ ½cosðna1 Þ þ cosðna2 Þ þ : : þ cosðnaN Þ; n ¼ odd (14)
np
Eq. (14) can be used to compute the fundamental (V1) peak voltage as well as the 3rd and 5th order
values.
8
> 4V
< n ¼ 1 : V1 ¼ dc ½cosða1 Þ þ cosða2 Þ þ cosða3 Þ
np (15)
>
: n ¼ 3 : 0 ¼ ½cos ð3a1 Þ þ cosð3a2 Þ þ cosð3a3 Þ
n ¼ 5 : 0 ¼ ½cosð5a1 Þ þ cosð5a2 Þ þ cosð5a3 Þ
Considering N switched sources, SHEPWM can minimize harmonics up to 2N-1. The inverter’s
modulation index can be calculated by,
pV1
M¼ ; 0M 1 (16)
4N Vdc
The modulation index with respect to number of levels can be derived as,
NLevel 1
1X 2
M¼ i¼1;2: :: cosðai Þ; 0M 1 (17)
3
p
where 0 < α1 < α2 < ∙ ∙ ∙ < αN <
2
GA’s main purpose is to reduce the harmonic value to the smallest possible value, and the firing angles
are also chosen by a genetic algorithm. The fitness function is represented as,
V1 V1 4 X2NLevel 1 1 Vn 2
Fitness function ¼ 100 þ 50 (18)
V1 n¼3;5; : :: n V1
where V1* is the required peak of the fundamental component and it can be determined by the modulation
index. The switching angles for various modulation index values are shown in Fig. 4a. Furthermore, the
optimum switching angle is reached when the modulation index value is 0.8. The 3rd and 5th order
harmonic percentages for various modulation index values are shown in Fig. 4b. Among the available
modulation indexes, Fig. 4b displays the region with the least THD. As illustrated in Fig. 5, the capacitor
voltage is stabilized by employing the voltage balancing algorithm technique between the C1 and
C2 capacitors. The two C1 and C2 switched capacitors are charged to the DC source voltage level. Tab. 1
exhibits the charging and discharging of the proposed inverter. Furthermore, C1 and C2 capacitors are
kept at charging mode during the 0 and ±VDC voltage levels and discharged during the ±3VDC voltage
level. Furthermore, the C1 and C2 capacitors are charged during the 0 and ±VDC voltage levels, and
discharged during the ±2VDC and ±3VDC voltage levels.
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Figure 4: GA optimization results in terms of modulation index vs. (a) switching angle selection and (b)
harmonic values
X
10
Pcl ¼ 2
Rin Iout (19)
j¼0
where Iout is the magnitude of the output current flows through the jth power switch.
In the Eq. (22) fsj, VBlj, ton and toff is the switching frequency, blocking voltage and on-time and off-time
of the of jth switch respectively.
5 Comparative Studies
The advantages of the proposed system are demonstrated by contrasting it with other known
conventional and related topologies. Tab. 2 shows a detailed comparison of the proposed model to other
configurations in terms of total number of switches (Nsw), drivers (Ndriver), diodes (Ndiode), capacitors
(Ncap), DC source (NDCS), switching devices (Ndevice), output voltage levels (NLevel), voltage stress
(Vstress), gain ratio (G) and boosting facility. The comparison in Tab. 2 reveals that traditional topologies
use more switching devices and have significant lag in the boosting facility. Topologies with triple times
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voltage boosting factors are described in this literature [14] and [21–25]. Even though, these topologies are
identical in the number of output levels and gain they lag mostly in device count. The topology in [14]
requires 13 switches, 4 diodes, and a total of 30 semiconductor devices. In comparison to the proposed
model, the topology necessitates the use of more switches and diodes. The topology in [21] demands
16 switches and 14 gate driver circuits, a higher device count that results in higher power loss and cost.
In [22,23], voltage stress across the switches is reduced to 2Vdc and requires only 12 switches. However,
compared to the proposed model the total device count is higher. In [24], only 11 switches are required to
generate 7 levels across the load, but three numbers of capacitors are required, resulting in control
complexity. Topology [25] necessitates 5 additional switches than the proposed topology, resulting in
increased cost and size. The device comparison in Fig. 6a illustrates that the proposed model only
requires 11 switches and 10 gate driver circuits to generate the required 7L, which is significantly less
than other topologies. Furthermore, the proposed model only requires two capacitors, resulting in a
significant reduction in total cost and inverter size, as shown in Fig. 6b.
Figure 6: Comparison of output voltage levels with respect to (a) the total number of switching devices and
(b) total number of capacitors
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As seen in Fig. 7a, the total component per gain ratio (A/G) is also lesser in the suggested model than in
other topologies.
A Nsw þ Ndriver þ Ndiode þ NDCS þ Ncap
¼ (26)
G G
Figure 7: Comparison of required components with (a) gain factor and (b) per level factor
Similarly, as shown in Fig. 7b, the total component per level (A/NLevel) in the suggested structure is
lesser than in other topologies.
A Nsw þ Ndriver þ Ndiode þ NDCS þ Ncap
¼ (27)
NLevel NLevel
Using (7N + 4) switches, 2N capacitors, and N input DC sources, the suggested structure can achieve
(6N + 1) output voltage levels when all modules have the same magnitude of DC voltage sources. To replace
the DC source, existing renewable resources such as photovoltaic (PV), fuel cell, and others can be
employed. The advantage of the cascaded configuration is that it requires only one H-bridge for polarity
switching, while the remaining modules are employed for voltage boosting.
The THD profiles of the proposed inverter can be seen in Fig. 10. Compared to the LS-CBPWM, the
combined (SHE and LS-CB) PWM approach exhibits lower voltage harmonics by 19.62%. The lower
order harmonics of 3rd and 5th are eliminated due to the influence of optimal switching angle generated
through genetic algorithm.
Figure 10: THD analysis (a) without SHEPWM (b) with SHEPWM reduced 3rd and 5th order
The dynamic load changing characteristics of the proposed model has been verified with two different
values of loads (Z = 50 Ω and Z = 40 Ω + 100 mH) and is displayed in Fig. 9. It has been observed that the
Vout waveform remains unaltered and the shape of the output current waveform alone changes due to
inductive load change. Moreover, the change in load from Z = 50 Ω to Z = 40 Ω + 100 mH has reduced
the ripple content across the capacitor voltage. The proposed 7-level inverter has been validated using a
hardware archetype is shown in Fig. 11. TMS320F2812 module has been used to provide gate signals for
the driver ICs. The switching algorithm is encoded in TMS320F2812 processor using code composer
studio (CCS) software.
Tab. 3 presents the test evaluation parameters of the designed 7L single phase inverter prototype. The
proposed model’s output load current and voltage waveforms are examined using a key sight DSO
oscilloscope. The fluke meter is used to determine the load’s overall harmonic profile. The prototype is
tested with a 90 V DC input, and the resulting capacitor voltage, load voltage, and current are shown in
Fig. 12a. The seven voltage levels of (±90 V, ±180 V, ±270 V, 0 V) with a 5 A output current can be
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seen in Fig. 12a. The enlarged waveform of the prototype results with the current values of the capacitor is
shown in Fig. 12b.
Figure 12: Experimental results; (a) RL load Z = 40 Ω + 100 mH with capacitor voltage and (b) RL load
Z = 40 Ω + 100 mH with capacitor current in magnified waveform
Furthermore, the prototype characteristics are evaluated using Fluke 430-II meter and the test results of
the 7 L inverter are shown in Fig. 13. The prototype is tested with an 85 V DC input voltage and a Z = 40 Ω
+100 mH RL load. Output voltage and current waveforms are shown in Fig. 13a. The THD value is around
21% as shown in Fig. 13b, which is slightly higher than the simulated value. The both the capacitor voltage of
VC1 and VC2 are shown in Figs. 13c and 13d respectively. Both the capacitors C1 and C2 maintain its voltage
around 83 V. It shows that the self-balancing voltage technique provides better stability during peak loads.
Thus, the prototype validates the simulated results.
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Figure 13: Experimental results in fluke meter: (a) Load voltage and current, (b) Total Harmonic Distortion
(THD) (c) Capacitor voltage (VC1) and (d) Capacitor voltage (VC2)
7 Conclusion
A single DC sourced seven-level inverter using switched capacitor technique is proposed in this paper.
The highlight of the proposed model lies in boosting the output voltage into three times that of input voltage.
Inherently, with the use of two switched capacitors it could generate seven voltage levels with the minimum
quantity of power switching devices and gate control circuits. The GA algorithm based SHEPWM has been
used to eliminate the 3rd and 5th order harmonics. Similarly, the suggested inverter exhibits the advantage of
self-balancing algorithm, which retains the capacitor voltage during vigorous load changes. Mathematical
modeling for the various operating states with power loss calculation is described in this paper. A detailed
comparative analysis, made with the relevant level generating MLIs reveals that proposed model has
better boosting capability with reduced switching devices and voltage stress across the switches. The
simulated results of the proposed inverter are validated through the experimental prototype which
confirms its suitability for single isolated DC to AC conversion system.
Acknowledgement: The author with a deep sense of gratitude would thank the supervisor for his guidance
and constant support rendered during this research.
Funding Statement: The authors received no specific funding for this study.
Conflicts of Interest: The authors declare that they have no conflicts of interest to report regarding the
present study.
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