Volvo Wiring Codes
Volvo Wiring Codes
Volvo Wiring Codes
ServiceManual
Trucks
Group
370-500
CircuitandWiringNumbers
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PV776-TSP145180 \zoullro
Foreword
The descriptions and service procedre @ntain€d h thb manml are based on de-
signs and methods studies cariod qn tp b Arglrst 00.
The products are under contirnE An|opment VbhiJG and components produced
after the abore date rray thel*le havs dhtstt speancaions and rcpair methods.
When this is believ€db haue a obnificant beadng m thb manual, suppbmentary ser-
vice bulletins will be issued b ooor the cfiangps.
The new edition d Ots rsrrd wil Wdate the ctnnges.
ln service proceduc whete |ho lide incorporatesan operation number,this b a rebr-
ence to an S.R.T.(Sgr<hd RepairTime).
Service procodrc u,l*$ do not indud€ an operation number in the tiile are br gpn-
eral inbrmalirr ad rp r*rcnco b made to an S.R.T.
The blbrrlrg l6€b of obsenations, cautions and warnings are used in this Service
Documentdin:
]lob: Indcabe a pt@dure, practice, or condition that must be blloryed in order to
have tfie v€l*to d @tnponent funaion in the manner intended.
Cautbn: Indcabe an unsafu practice where damage to the product could occur.
Wemlngr hdces an unsab practice where personal injury or severe damage to the
prcduct o.5 er.
Dangec hdcales an unsafe practice where serious personal iniury or death could oc-
cur.
VolvoTrucksNorthAmerlca,Inc.
Greensboro.NC USA
NC USA
@0o VolvoTrucksNorthAmerica,Inc.,Greensboro,
o Feedbad<
Grcup 37 Orcuil and Writg Mn$ers General
General
CircuitNumberIndex L
Circuitand WiringNumbers
Wireand CableNumberMarking
All wire and cable smallerthan 0 AWG (AmericanWire
Gauge) is imprintedwith circuit and wire numbers.The
circuit numbeF are imprintedrepeatedlyevery two to
three inches (50 to 75 mm) horizontallyalong the entire
length of the wire or cable. In cases when imprintingof
the circuit numberon the wire or cable is not practical
(e.9. multipleconductorcable) circuitnumber markers
will be appliedone to two inches (25 to 50 mm) from the
terminal or end of cable.
WireColor
Note: Allwire used in the vehicle has a cross{inked
polyethyleneinsulation(XLPE).lt compliesto SAE stan-
dad Jl128.
BLACK Fused power and signal
WHITE Ground
RED Unfusedbattery
MULTI.
COLOR
Wire harnessesmaybe usodas inter-
facesto someoomponents;
multi-colored
definitirnof
wiresvariesby oompo-
L
nent.
Group37 Circuitand WiringNumbers General
ElectronicSub-systemCircuit Numbers
The.ga,ased use of electronicsubsystemsttas caused ffit llertrr l
tnq fraion of vendor circuit identilitptinn numberc
whLlrld conflict with the existing Voho circuit rum- A Allison
bers. For example,circuit number209 ean be oihor B Caterpi!lar
Volvo Transformer-RectifierSystem Volbneterfrdhp'
Feedor CumminsPaceTachometer.To aw*l0is s> c Cummins
flict and still reAin the vendor circuitnumbors,a pldu
has been added to the vendor circuit rxrr$ots. D Detroit Diesel
rt
ClrcuitSuffixes
Design of branch circrls H clghae from a base cir-
cuit may contain a hl4hil-d rfix. For example, if
circuit0 requiresa sploe b ad two branchcircuits,then
those branch circuib may bc bbefed fA and fB. The
text that appearc dtor $e al|bc separator does not apply
to the function cf the ciqt grd b herefore not listed.
Circuits functionaly tobd b a liwn base circuit are of-
ten created icr new desiglrs. Th6e circuits appear
withod a tryphended 6rahr For example, circuit 0A (the
main altemator groud) b rehed to circuit 0 (the main
vehicle ground). Please n6 ttd a functional relation-
ship does not imply electical continuity.
Grcup 37 Circuitand Wiring Numbers General
CircuitGroups
"BodybuilderCircults"page 7 %0f409: Diagnosticsand Control"page 17
'0: Ground"page 7 "410419:Back-upLamps"page18
L--,
"1-19: PrimaryPoref page 8 "420459: Indicatorlamps" page 18
-t
Group37 Circuitand WiringNumbers Specifications
Specifications
CircuitNumbers
BodybuilderCircuits 0.J o HVAC lamp
A312CM PTO-Common r Lift Axle
OHS Headlamp
Group37 Circuit and Wring Numbers Specifications
to\t Battery
Feed
torsni- 16 Alternatorlgnition"NoCharge"lamp
,"#Hji:y*hed Feed
1AD lconThermostat
Fower 17 Unswitched
BatteryFeedto EECU
39 o Driving/FogRelay Feed
o LED Supplybr Aux. lamp Switch
30u-49:Headlampsand Fog Lamps 39A DrMing/FogSwitch Indicator
System-
HeadlampSwitch FeecUSplit
LH n DRL ModuleBattery Feed
30A HeadlampSwitch Feecl/SplitSystem- 41 DRL Module lgnitionFeed
RH
42 DRL Module Park BrakeSignal
30L HeadlampFeed- LH
44 ParkingBrake Switch
30R HeadlampFeed- RH
43 DRL lndicatorlamp
31 DimmerSwitch Feed
tlSA DRL Control Relay Feed
31L Dimmer Switch Feed Split System LH
u DRL Module Lorv Beam Feed
31R Dimmer Switch Fe€d/ Split SysilemRH
45 DRL High Beam Disable
32 Headhmp Lon, B€am Circdl
32RA HeadlampFlashOption- RH
32RB HeadlampFlashOption- RH
gt HeadlampHigh Beam Circuit
35
3sL
Fog lamp Feed
71
Stop Lamp Switch Feed
ICC Trater }larker and Clearance Lamp 75C Tractor Stop Lamp Relay Coil Feed
Fe€d from Intenupter Switch
76 Tractor Stop Lamp Relay Feed
Marker IntenupterSwitch Supplyfrom
Master Lighting Switch TI Trailer Stop lamp Relay Feed
54 Cab Marker Lamp Switch Feed
:r,
56L
Cab Marker lamp Circuit BreakerFeed
Side Marker lamp Feed
Side Marker Lamp Feed- LH
9(F109:Tall and Parking Lamps
90 TractorTail tamp Feed
58 Marker lamp Relay Control Feed 908 HVAC tamp Contol Switch lllumination
59 Beacon lamp Feed
91 Farking lamp Switch Feed
59A Beacon Lamp Feed
g2 hrking lamp Feed
598 Beacon Lamp Feed
r0
10
_-.!
116 RH Stop and Rear Turn Lamp Feed 139A Back of Cab Lamp Switch Indicator
139B Back of Cab Lamp Feed
117 LH Tail Lamp Feed (TurnSignalSwitch
Control)
11
Group 37 Circuit and Wiring Numbers Specifications
168 Parfdrg Heder Temp Sensor Outpd 196AA lgni$on Feed to Fuses 1 - 7
196A8 lgnifon Fe€dto Fuses 8 - 14
169 Farldrg Fleater LED O'Xput
vl96A VORAD Front Antenna Power
17O Farking Heater Thermostat Ground
1968 lgnition Relay 2 Feed to Vehicle Loads
171 Fa*ing Fleater LED lnput
1968A lgnifronFeedto Fuses 46 - 51
172 Farking l'leder rOn" Signal vl968 VORADDriver DisplayPouer
173 Bunk Unit Wder Valve Return 196C Data Display lgnition Feed
t'
12
. 3T Circuitand AliringNumbers
Group SPecifications
13
Group37 qipltrt elqlA/iringNumberc Soecifications
;U
22
Cab Hoist PanelSwibh Feed
ft2 ElectricHorn Button 3OO Freon Switch and On/Off Fan Ovenide
Valve Feed
8A ElectricHorn Relay NC
n7 Or/Off Fan Switch Feed
26128 ElectricHorn RelayCommon
308 Air ConditioningRelay Feed
26d'.,5-
r Air Horn SolenoidFeed
3Og Cold Control Switch to Air Conditioning
2il Air Horn Bufton Relay Coil Feed
14
Grcup37 Oircuitand Wdng Numbes Spec*ncaions
312D Eaton Lightning Protected Battery Feed gggl power Seat Feed LH Side
313 TransmissionNeutrallndicatorLamp 33OR power Seat Feed RH Side
Feed
331 Power Seat Control Switch Feed
314 TransmissionOilTemp SendingUnit
Feed 332 PoiverSeat UP Circuit
317C EatonLightningServiceLamp
317D Eaton LightningServiceLamP
318 FonryardIndicatorLamPFeed
u
15
. 3T Circuit and ViringNumberc
Gror.rp Specifications
16
Group37 Circuitand Wring Numbers Specifications
a
17
Group37 Circuitand WiringNumbers Spe<tficains
J
l -
18
Group 37 Circuitand Wring Numberc Soecifications
a4n
"fe{'oP t oil fl't fAg e Aee
fe"rr m/ /^)t/" //,qfn^t o ( n e l
,4 ft<a t"TARrer RoJ,'o . - P
3
19
55F599: EngineElectronics ECU Common+5 Volt Outputto Fark-
VehicleSpeedlnputto EECU ing BrakeSwitch
556 Thrde Vlr5er hgu b EECU 558C ECU Common+12 Voh OutrrJtto ldle /
DiagnosticSwitch
557 ECUCormr {51fr1 Onput
558D ECU Common+12 Volt Ouput to
Cruise Control/PTOOn/Off Switch
557A ECUCormr {5 \,bf or&tn to Brake
Swihfl 558E ECU Common+12 Voft Or.rtputto
Cruise Control/PTOSeUResumeSwitch
5578 ECUCorrrur +5 \blt Outrut to Clutch
Swihfl 558F ECU Common+12 Volt Outputto En-
,^ gine BrakeOn/Off Input
---
sa- ECUCornsr +5 \blt Outrut to ldle /
DhgnosficSlnctl 5s8G ECU Common+12 Volt Outputto Diag-
nosticTest Input
557D ECUCorrrur +5 VoltOutrrrtto Cruise 558H ECU Common+12 Volt Outputto ldle
ConroUPfO Or/Off Switch ValidationSwitch
557E ECUGqrmon +5 VoltOutputto Cruise 55&J ECU Common+12 Voh Ouput to Re-
Contou PIO SeUResumeSwitch mote PTO
558K ECU Common+12 Volt Outrut to Throt-
557F ECUCommon+5 VoltOutrutto Engine
de Fosition Sensor
BrakeOrVOffInput
558L ECU Common+12 Volt Ouprn to
557G ECUCommon+5 VoltOutputto Diag- Coolant Level Sensor
nosticTestInput
s58M ECU Common+12 Volt Outrut to Fark-
ing Brake Switch
557H EGUCommon+5 VottOutputto ldle
ValkjationSwitch 5s8N ECU Common+12 Voft Ouput to
Power Control
5s7J ECUCommon+5 VoltOntputto Re-
motePTO 558P ECU Common+12 Volt to Remote
Throttle
s57K EGUCommon+5 VoltOutputto Throt-
558R ECU Common+12 Volt to Fan Control
tle PositionSensor
Ovenide
557L ECUCommon+5 VoltOuput to 558S ECU Common+12 Volt Outputto AC
CoolantLevelSender Status
20
Group 37 Circuitand Wring Numberc Specifications
559L ECU Common Grcund b Coolant Level D565 EatonTop 2 Shift Solenoid
Sender 566 Cruise ControUPTOSwitch Resume
559M ECU Common Grcund b Parking Brake
Switch
567 :::il"#h,npu,.o
559N ECU Common Ground to ForuerConEol
567A Service Brake Switch Input to EECU
559P ECU CommonGroundto Remote
5678 Service Brake Switch Input to EECU
Throttle
568 Service Brake SwitchON to Clutch
559R ECU CommonGroundto Fan Control
Switch NC Terminal
Override
569 Service Brake Switch OFF to Clutch
559S ECU Common Groundto AC Status
Swibh CommonTerminal
559X ECU Common Retum 1 (lSl!l/lSX)
570 Not Used
559Y ECU Common Return2 (lSM/lSX)
571 Clutch Switch lnput to EECU
s592 Cab Return (lSM/lSX) 572 Engine Brake SwitchON to EECU
560 ldle/DiagnosticSwitch Incrementlnput 573 RemotePTO SwitchON to EECU
to EECU
573A RemotePTO 1 Enable
56OAA ldle/DiagnosticSwitch lncrementInput
to EECU (lSl\r/!SX) 5738 RemotePTO 2 Enable
560A DiagnosticEnableto EECU (lSM/lSX) 573C RemotePTO 3 Enable
560B DiagnosticSwitch On Indicator 574 DiagnosticRequesUEngine
Shutdown
Ovenide to EECU
o
21
Group37 Circuitand WiringNumbers Specifications
57s Stop Engine lndicatorLamp 594A On/Off Manual Fan Enable Switch to
ECU
576 '' Check Engine IndicatorLamp
m. Af 505 Engine ShtttdournSignal
5lrA-lv Engine ProtectionSystem Indicator
Lamp 596 Battery Event Recod€r
578A Cruise Control Relay Ground(lSX) 508A lcon AmbientAir TempSensor Supply
579 Engine Brake Enablefrom EECU s98B lcon AmbientAir TempSensor Retum
s80 Cruise Control/PTOSwitcfi Resume ON
to Diagnostic Request Switcfl
591 Data Display Battery Feed 610 Engine RadiatorLow Coolant Probe
Feed
592 Engine Switched Battery Feed
610A Low Coolant Indicator and Alarm Feed
592A EECU A Supply (Volvo)
611 Alarmstat"NormallyClosed"Terminal
5928 EECU B Supply (Volvo) Feed
s92V VORADFused lgnition 611A AlarmstaUHighWaterTemp Time Relay
593 DiagnosticIndicatorLamp SignalGround
594 Or/Off Fan Enablefrom EECU 612 Alarm High TempWarning Feed
22
Glotp 37 Orcuit and ttUtiU Nrrr5ers
Soec{ir:atirrs
a_
23
70F709: HeatedMirrors
vu
68(H99: Air ConditioningControl
zx) LorvHeat (Black)ElementFeed
682C Feed from APADSltiodde b Data 705L Minor Motor CommonFeed- LH Side
Concentrator 705R Minor Motor CommonFeed- RH Side
682G A/C High Pressun Signd b VECU 706 Minor Motor Up or Down Feed
68il High Refriprant Preesr.rreSwitch Re- 706L Minor Motor Up or Down Feed- LH
turn (Fan Cortol) Side
706R Mirror Motor Up or Down Feed- RH
684 OrVOffFan Sdgx*l orlenide Switch Side
Feed
707 Mirror Motor Left or Right Feed
685 On/Oft Fan Sobn<*J Orcnide Switch Mirror Motor Left or Right Feed- LH
707L
Retum Side
686 Bunk Tenp Confrol Switch SuPPIY 707R Minor Motor Left or Right Feed- RH
I- Side
^^<-
00,R- Bunk Terp Ccrfol Switch Signal
24
Group 37 Circuitand Wrinq Numberc Specifications
25
Group37 Circuitand Wring Numbers Specifications
T117 Rear Axle Pressure Confol VahreCAN 8(xt PTO Switch to TransmissionECU
HIGH
804 PTO Relay Common Feed
T118 Rear Axle Pressure Confol VahreCAN
LOW 805 PTO Relay NormallyOpen Feed
T119 Trailer Pressure Contol \laha Gound 806 ABS Relay NormallyOpen Feed
T120 Trailer Pressure Cormol \hhle Supply n7 ABS Relay Common Feed
12 Volts
808 PTO Relay NormallyClo.s6dFeed
T121 Trailer Prcssure Cortol Valve GAN
HIGH atg Oil PressureSwitch Feed
853
PTO Pump Solenoid
PTO Overspeedlndicator
C Solenoid,Low
A1365
A137
A138
::::,ffi".,F.,.'.
RetarderTemp Sensor Input
Al04 G Solenoid,Low
A139 OutputSpeed - HIGH
A1(F GeneralPurposeOutpnt5 (-)
A14' TurbineSpeed - LOW
A107 F SolenoidPower(F-Hl)
A14OA TurbineSpeed - LOW
A110 F Solenoid Lorrtt
A141 EngineSpeed- HIGH
4112 GeneralPurposeOutput3 (+) 4142 - HIGH
SerialCommonlnterfiace
A113 ReverseWarning(-) A1/t3 BatteryGround
A114 GeneralPurposeOutput 1 H A146 lgnitionSense
A115 CheckTransmission(-) 4147 SumpTemplnput
27
Grotrp 37 Circuit and Wring NurSers $eft*rr
28
---1
Group37 Circuitand WiringNumbers Specifications
990-999:AuxiliaryCircuits
AUX lgnitionRelay Feedfrom Maxi Fuse to
Trailer
AUXA AuxiliarySwitch 12V Feed
EXPB1-1 ExpansionBlock Feed
EXPB1-2 ExpansionBlock Feed
EXPBl.€ ExpansionBlock Feed
EXPB1-4 ExpansionBlock Feed
EXPB1-5 ExpansionBlock Feed
EXPBl4 ExpansionBlock Feed
EXPB2-1 ExpansionBlock Feed
EXPB2-2 ExpansionBlock Feed
EXPB2.3 ExpansionBlock Feed
EXPB2-4 ExpansionBlock Feed
990 OvercrankProtection(OCP) Battery
Power
991 Fuel Cooler Fan Feed
992 Fuel CoolerTemperatureSignal
999 AuxiliarySwitch llluminationFeed
9994 EngineAuxiliaryPass-throughCircuit
9998 EngineAuxiliaryPass-throughCircuit
999C EngineAuxiliaryPass-throughCircuit
999D EngineAuxiliaryPass-throughCircuit
999E ChassisAuxiliaryPass-throughCircuit
999F ChassisAuxiliaryPass-throughCircuit
999G ChassisAuxiliaryPass-throughCircuit
29
Feedback
One of our objectives is that workshop perconnel should have access to correct and
appropriate service manuals where it concerns fault tracing, rcpairs and maintenance
of Volvo trucks.
In order to maintain the high standads of our literature, your opinions and experience
when using this manualwould be grcatly appreciated.
lf you have any comments or suggestions, make a copy of this page' write dmn your
comrpnts and send them to us, either via telefax or mailing ditectly to the address
listed below.
To From
Volvo Trucks North America, Inc.
D,ept.516 Service Publications
7825 National Service Road
P.O.Box 26115
Greensboro, NC 27ll(}26115
usA
Fax (336) 39il€170
Comments/proposals
ConcernsSerice Manual: