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General Catalogue Stellram 2002

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TOOLING CATALOGUE

®
Stellram tooling systems for
all your tooling requirements.
Our customer’s success is our success
Ideas that reduce production times by hours. An all-new technology that
combines two grades of carbide in one tool. An entire collection of modular
tools for die and mould makers.

Stellram’s newest ideas offer immediate returns for the metalworking industry
through faster performance, better tool life, and higher quality cutting.
But some of Stellram’s innovations go beyond that. They could even change
how many companies think about metalcutting technology.

Stellram backs up its innovative, high-quality tools with something just as


important; people with the expertise that helps you get your production
running at optimum speed and efficiency.

This tooling catalogue compiles a wide breath of information related to our


full product offering. Catalogue innovation such as the Star Guide concept
will enable you to select your inserts in 3 easy – steps.

Should you require any further details of our products, please do not hesitate
to contact our technical team who will take great pleasure in answering questions,
solving production problems and helping you develop the best approaches for
the material you’re machining.

Give us your most difficult machining problem. We’ll show you how Stellram
can help, and give you ideas for improving your processes.

FREEPHONE
CUSTOMER SERVICE
TEL: 0800 731 6660
FAX: 0800 731 6662
TECHNICAL HELPLINE
TEL: 0800 731 6664

www.stellram.com
Contents

Milling .................................... A1 – A291

Drilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B1 – B57

Turning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C1 – C195

Grooving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D1 – D17

Threading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E1 – E57

Material Cross
Reference Charts . . . . . . . . . . . . . . . . . .F1 – F14
Milling

Stellram’s mission is “to be your preferred choice milling tools and ball nose porcupines, drilling end
for increased productivity by continually improving mills, tools with 45˚, 60˚ and 90˚ approach angles,
the quality of our worldwide products, service and octagonal milling inserts, plunging face mills, and
technology.” The tools in this catalogue reflect that adjustable width side and face milling cutters.
commitment.
All of our cutters are complemented by their unique
Our standard milling tools are available in metric up insert grades and geometries.
to ∅ 315. Designs include those specifically
developed for machining heat resistant alloys, copy Make Stellram your preferred choice in milling cutters.
Milling

1 A
Contents

APPLICATION SURVEY INDEX . . . . . . . . . . . . . . . . . . . .A6

STAR GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A10

END MILL & FACE MILL INTRODUCTION . . . . . . . .A12


5140 VM 04 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A14
5140 VM 06 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A16
5140 VM 08 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A18
7690 VA 09 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A20
7690 VA 12 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A22
7690 VA 16 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A24
7690 VAF 09 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A26
7690 VAZ 35 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A28
7690 VM 04 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A30
7690 VM 06 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A32
7690 VM 08 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A34
7690 VT 16 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A36
7745 VOD 04 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A38
7745 VOD 06 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A40
7745 VS 09 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A42
7745 VS 12 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A44
7745 VSE 09 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A46
7745 VSE 12 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A48
7745 VT 11 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A50
7745 VT 16—CHAMFER . . . . . . . . . . . . . . . . . . . . . . . . . . . .A52
7745 VT 16—SPOT DRILL . . . . . . . . . . . . . . . . . . . . . . . . . .A54
7760 VT 11 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A56
7790 VSE 09 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A58
7790 VSE 12 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A60
7792 VXD 09 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A62
7792 VXD 12 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A64
7792 VXD APPLICATION ADVANTAGES . . . . . . . . . . . . .A66
7792 VXD TECHNICAL INFORMATION . . . . . . . . . . . . . .A67

FACE MILLS & CARTRIDGES INTRODUCTION . .A68


8000, 8010, 8100 V SERIES CUTTER BODIES . . . . . . .A70
MOUNTING/ATTACHMENT . . . . . . . . . . . . . . . . . . . . . . . . .A71
8_0 VA 90_16 FACE MILLS . . . . . . . . . . . . . . . . . . . . . . . . . .A72
8-0 VOD 45_04 FACE MILLS . . . . . . . . . . . . . . . . . . . . . . . .A74
8-0 VOD 45_06 FACE MILLS . . . . . . . . . . . . . . . . . . . . . . . .A76
8_0 VR 00_16 FACE MILLS . . . . . . . . . . . . . . . . . . . . . . . . .A78

A
2
Contents continued

8_0 VS 45_12 FACE MILLS . . . . . . . . . . . . . . . . . . . . . . . . .A80


8_0 VSE 45_09 FACE MILLS . . . . . . . . . . . . . . . . . . . . . . . .A82
8_0 VSE 45_12 FACE MILLS . . . . . . . . . . . . . . . . . . . . . . . .A84
SURFACE FINISHING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A86
MOUNTING/ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . .A87

DISC CUTTER & CARTRIDGE INTRODUCTION . .A90


7200 SERIES CUTTER BODIES . . . . . . . . . . . . . . . . . . . . .A92
7220 SERIES CUTTER BODIES . . . . . . . . . . . . . . . . . . . . .A93
7200 VA 16_R SERIES DISC CUTTERS . . . . . . . . . . . . . .A94
7200 VA 16_L SERIES DISC CUTTERS . . . . . . . . . . . . . .A96
7200 VA 16_N SERIES DISC CUTTERS . . . . . . . . . . . . . .A98
7200 VM 04_R SERIES DISC CUTTERS . . . . . . . . . . . .A100
7200 VM 06_R SERIES DISC CUTTERS . . . . . . . . . . . .A102
7200 VM 08_R SERIES DISC CUTTERS . . . . . . . . . . . .A104
7200 VM 11_R SERIES DISC CUTTERS . . . . . . . . . . . .A106
7200 VM 04_L SERIES DISC CUTTERS . . . . . . . . . . . .A108
7200 VM 06_L SERIES DISC CUTTERS . . . . . . . . . . . .A110
7200 VM 08_L SERIES DISC CUTTERS . . . . . . . . . . . .A112
7200 VM 11_L SERIES DISC CUTTERS . . . . . . . . . . . .A114
7200 VM 04_N SERIES DISC CUTTERS . . . . . . . . . . . .A116
7200 VM 06_N SERIES DISC CUTTERS . . . . . . . . . . . .A118
7200 VM 08_N SERIES DISC CUTTERS . . . . . . . . . . . .A120
7200 VM 11_N SERIES DISC CUTTERS . . . . . . . . . . . .A122
7220 VM 04_R SERIES DISC CUTTERS . . . . . . . . . . . .A124
7220 VM 06_R SERIES DISC CUTTERS . . . . . . . . . . . .A126
7220 VM 08_R SERIES DISC CUTTERS . . . . . . . . . . . .A128
7220 VM 04_L SERIES DISC CUTTERS . . . . . . . . . . . .A130
7220 VM 06_L SERIES DISC CUTTERS . . . . . . . . . . . .A132
7220 VM 08_L SERIES DISC CUTTERS . . . . . . . . . . . .A134
7220 VM 04_N SERIES DISC CUTTERS . . . . . . . . . . . .A136
7220 VM 06_N SERIES DISC CUTTERS . . . . . . . . . . . .A138
7220 VM 08_N SERIES DISC CUTTERS . . . . . . . . . . . .A140
MOUNTING /ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . .A142

LONG EDGE CUTTER INTRODUCTION . . . . . . . . . .A146


5210 VM 04 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A148
5210 VM 06 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A150
5210 VS 09 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A152
5210 VS 12 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A154
5315 VA 12 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A156
5315 VA 16 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A158

3 A
Contents continued

CONTOUR MILLING CUTTER INTRODUCTION .A160


5500 V 08 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . .A162
5500 V 10 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . .A164
5500 V 12 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . .A166
5500 V 16 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . .A168
5500 V 20 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . .A170
5500 V 25 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . .A172
5505 VX 20 SERIES . . . . . . . . . . . . . . . . . . . . . . . . .A174
5505 VX 25 SERIES . . . . . . . . . . . . . . . . . . . . . . . . .A176
5505 VX 32 SERIES . . . . . . . . . . . . . . . . . . . . . . . . .A178
5505 VX 40 SERIES . . . . . . . . . . . . . . . . . . . . . . . . .A180
5505 VX 50 SERIES . . . . . . . . . . . . . . . . . . . . . . . . .A182
7700 VR 06 SERIES . . . . . . . . . . . . . . . . . . . . . . . . .A184
7700 VR 08 SERIES . . . . . . . . . . . . . . . . . . . . . . . . .A186
7700 VR 10 SERIES . . . . . . . . . . . . . . . . . . . . . . . . .A188
7700 VR 12 SERIES . . . . . . . . . . . . . . . . . . . . . . . . .A190
7702 VRD 07 SERIES . . . . . . . . . . . . . . . . . . . . . . . .A192
7702 VRD 10 SERIES . . . . . . . . . . . . . . . . . . . . . . . .A194
7702 VRD 12 SERIES . . . . . . . . . . . . . . . . . . . . . . . .A196
7702 VRD 16 SERIES . . . . . . . . . . . . . . . . . . . . . . . .A198
7710 VR 12 SERIES . . . . . . . . . . . . . . . . . . . . . . . . .A200
7712 VRD 12 SERIES . . . . . . . . . . . . . . . . . . . . . . . .A202
7712 VRD 16 SERIES . . . . . . . . . . . . . . . . . . . . . . . .A204

PROFILING & POCKETING


CUTTER INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . .A206
5182 VZ 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A208
5182 VZ 33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A210
5182 VZ 53 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A212
5702 VZD 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A214
5702 VZP 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A216
MACHINABILITY BY MATERIALS (ALUMINIUM) . . .A218
RECOMMENDATIONS FOR
HIGH SPEED MACHINING . . . . . . . . . . . . . . . . . . . . . . .A219

PLUNGING CUTTER INTRODUCTION . . . . . . . . .A220


7791 VS 09 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A222
7791 VS 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A224

MODULAR TOOLING INTRODUCTION . . . . . . . . .A226


SHANKS - CYLINDRICAL . . . . . . . . . . . . . . . . . . . . . . . .A228
SHANKS - MORSE TAPER . . . . . . . . . . . . . . . . . . . . . . .A229
HEADS - 5500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A230
HEADS - 7702 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A230
HEADS - 7712 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A230
HEADS - 7690 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A231
HEADS - 7791 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A231
HEADS - 7792 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A231

A
4
Contents continued

T-SLOT CUTTER INTRO . . . . . . . . . . . . . . . . . . . . . . .A232


5400 VM 04 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A234
5400 VM 06 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A236
5400 VM 08 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A238
5400 VM 11 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A240

THREAD MILLING INTRODUCTION . . . . . . . . . . . .A242


TECHNICAL INFORMATION . . . . . . . . . . . . . . . . . . . . .A244
THREAD MILLING SOFTWARE . . . . . . . . . . . . . . . . . . .A246
MANUAL PROGRAMMING & EXAMPLES . . . . . . . . .A247
SOLID CARBIDE THREAD MILLING INTRODUCTION .A248
SOLID CARBIDE THREAD MILLING CUTTERS . . . .A250
INDEXABLE THREAD MILLING INTRODUCTION . . .A252
TMM CUTTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A254
5900 V 14 CUTTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . .A256
5900 V 21 CUTTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . .A258
5900 V 30 CUTTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . .A260
5900 V 40 CUTTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . .A262

MILLING TECHNICAL DATA


ISO DESIGNATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A264
INSERT GRADES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A266
INSERT GEOMETRIES . . . . . . . . . . . . . . . . . . . . . . . . . .A270

MILLING INSERTS
A STYLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A276
H STYLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A278
M STYLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A279
O STYLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A280
R STYLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A280
S STYLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A282
T STYLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A285
X STYLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A286
Z STYLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A287

EXPANDED CUTTING CONDITIONS . . . . . . . . . . .A288

GRADE CLASSIFICATION . . . . . . . . . . . . . . . . . . .A290

5 A
Application Index End / Face Milling

7690VA 7690VAF 7690VM 7690VT 7745VOD

Cutting Dia. Range Cutting Dia. Range Cutting Dia. Range Cutting Dia. Range Cutting Dia. Range
10-125 mm (20-32mm) 16-80 mm 8-20 mm 50-63 mm 25-160 mm
Face
Milling PAGES PAGES PAGES PAGES PAGES
A20-A25 A26-A27 A30-A35 A36-A37 A38-A41
(Modular A231)

End 7745VS 7745VSE 7790VSE 7792VXD 8000VA


Milling

Radius/ Cutting Dia. Range Cutting Dia. Range Cutting Dia. Range Cutting Dia. Range Cutting Dia. Range
End 16-125 mm 16-125 mm 25-100 mm 25-80 mm (25-32 mm) 100-315 mm
Milling PAGES PAGES PAGES PAGES PAGES
A42-A45 A46-A49 A58-A61 A62-A65 A72-A73
(Modular A231)

8010VA 8000VOD 8010VOD 8100VOD 8000VR

Cutting Dia. Range Cutting Dia. Range Cutting Dia. Range Cutting Dia. Range Cutting Dia. Range
100-200 mm 100-315 mm 100-200 mm 125-250 mm 100-315 mm
PAGES PAGES PAGES PAGES PAGES
A72-A73 A74-A77 A74-A77 A74-A77 A78-A79

8010VR 8100VR 8000VS 8100VS 8000VSE

Cutting Dia. Range Cutting Dia. Range Cutting Dia. Range Cutting Dia. Range Cutting Dia. Range
100-200 mm 125-250 mm 100-315 mm 125-250 mm 100-315 mm
PAGES PAGES PAGES PAGES PAGES
A78-A79 A78-A79 A80-A81 A80-A81 A82-A85

A 6
End / Face Milling (continued)

8010VSE 8100VSE

Cutting Dia. Range Cutting Dia. Range


100-200 mm 125-250 mm
PAGES PAGES
A82-A85 A82-A85
Side Milling

5210VM 5210VS 5315VA 7690VA 7690VAZ

Side
Milling

Cutting Dia. Range Cutting Dia. Range Cutting Dia. Range Cutting Dia. Range Cutting Dia. Range
16-25 mm 32-100 mm 25-80 mm 10-125 mm (20-32 mm) 40-80 mm
PAGES PAGES PAGES PAGES PAGES
A148-A151 A152-A155 A156-A159 A20-A25 A28-A29
(Modular A231)

Chamfering

7745VS 7745VSE 7745VT 7760VT

Chamfering

Cutting Dia. Range Cutting Dia. Range Cutting Dia. Range Cutting Dia. Range
16-125 mm 16-125 mm 16-30 mm 16-25 mm
PAGES PAGES PAGES PAGES
A42-A45 A46-A49 A50-A55 A56-A57
Slotting

5182VZ 5500V 5505VX 5702VZ 7200VA

Cutting Dia. Range Cutting Dia. Range Cutting Dia. Range Cutting Dia. Range Cutting Dia. Range
32-63 mm 8-25 mm (8-25 mm) 20-50 mm 20-40 mm 160-250 mm
Width Range
PAGES PAGES PAGES PAGES
20-26 mm Slot
A208-A213 A162-A173 A174-A183 A214-A217
(Modular A230) PAGES Cutting
A94-A99

7 A
Slotting (continued)

7200VM 7220VM 7690VA 7690VM 7700VR

Cutting Dia. Range Cutting Dia. Range Cutting Dia. Range Cutting Dia. Range Cutting Dia. Range
80-250 mm 63-125 mm 10-125 mm (20-32 mm) 8-20 mm 16-125 mm
Width Range Width Range
PAGES PAGES PAGES
6-20 mm 6-12 mm
A20-A25 A30-A35 A184-A191
PAGES PAGES (Modular A231)

Slot
A100-A123 A124-A141
Cutting
7702VRD 7710VR 7712VRD 7792VXD

Cutting Dia. Range Cutting Dia. Range Cutting Dia. Range Cutting Dia. Range
12-40 mm (15-35 mm) 40-66 mm 52-125 mm (24-42 mm) 25-80 mm (25-32 mm)
PAGES PAGES PAGES PAGES
A192-A199 A200-A201 A202-A205 A62-A65
(Modular A230) (Modular A230) (Modular A231)

Contour Milling

5182VZ 5500V 5505VX 5702VZ 7700VR

Cutting Dia. Range Cutting Dia. Range Cutting Dia. Range Cutting Dia. Range Cutting Dia. Range
Contour 32-63 mm 8-25 mm (8-25 mm) 20-50 mm 20-40 mm 16-125 mm
Milling PAGES PAGES PAGES PAGES PAGES
A208-A213 A162-A173 A174-A183 A214-A217 A184-A191
(Modular A230)

7702VRD 7710VR 7712VRD

Cutting Dia. Range Cutting Dia. Range Cutting Dia. Range


12-40 mm (15-35 mm) 40-66 mm 52-125 mm (24-42 mm)
PAGES PAGES PAGES
A192-A199 A200-A201 A202-A205
(Modular A230) (Modular A230)

A 8
Profile / Pocketing

5182VZ 5140VM 5702VZ

Profile &
Pocketing

Cutting Dia. Range Cutting Dia. Range Cutting Dia. Range


32-63 mm 14-25 mm 20-40 mm
PAGES PAGES PAGES
A208-A213 A14-A19 A214-A217
Plunging

7791VS 7792VXD

Profile & Plunging


Pocketing

Cutting Dia. Range Cutting Dia. Range


40-125 mm (25-32 mm) 25-80 mm (25-32 mm)
PAGES PAGES
A222-A225 A62-A65
(Modular A231) (Modular A231)
Counter
T-Slot Cutting Boring / Routing

5400VM 5140VM

T-Slot Counter
Cutting Boring

Cutting Dia. Range Cutting Dia. Range


18-40 mm 14-25 mm
PAGES PAGES
A234-A241 A14-A19
Thread Milling Solid Carbide / Indexable

TMSCN TMSCEN TMM 5900 V

Thread
Milling

Solid Carbide Solid Carbide Indexable Single, Twin and


Parallel Parallel and Tapered Four Pocket
PAGE PAGE PAGES PAGES
A250 A251 A254-A255 A256-A263

9 A
STAR GUIDETM for Milling Inserts

Introducing the Stellram Star Guide which will enable you to select
your inserts in 3 easy steps. Simply follow the appropriate star
point based on the selected material.

Inserts for 7745 VOD 04 d 135°

r
Application & Material Dimensions (mm)
Roughing Semi-Finishing Finishing l s
EDP # Part Number Grade d l s r hm min
022199 ODET 04 04APEN-44 MP91M 12,7 4,0 4,76 Facet 0,04 ODET 04_
022198 ODET 04 04APEN-44 X500 12,7 4,0 4,76 Facet 0,04 -44
027722 ODET 04 04APEN-44 SP6564 12,7 4,0 4,76 Facet 0,04

024911 ODET 04 04APFN-441 GH1 12,7 4,0 4,76 Facet 0,02 ODET 04_
-441
1st Choice 027884 ODEW 04 04APTR-4A SC3025 12,7 4,0 4,76 Facet 0,19 ODEW 04_
-4A
Star point will indicate the 017775 ODMT 04 04APEN-41 MP91M 12,7 4,0 4,76 Facet 0,04 ODMT 04_
recommended insert for 022061 ODMT 04 04APEN-41
027724 ODMT 04 04APEN-41
X500
SP6564
12,7
12,7
4,0
4,0
4,76
4,76
Facet
Facet
0,04
0,04
-41
each material. Stellram’s 017303 ODMT 04 0408EN-41 MP91M 12,7 4,0 4,76 0,8 0,04 ODMT 04_
Star Guide enables you to 015143 ODMT 04 0408EN-41 X500 12,7 4,0 4,76 0,8 0,04 -41
027723 ODMT 04 0408EN-41 SP6564 12,7 4,0 4,76 0,8 0,04
find the right insert for your
017304 ODMW 04 0408SN MP91M 12,7 4,0 4,76 0,8 0,27 ODMW 04_
machining requirements. 015130 ODMW 04 0408SN PFZ 12,7 4,0 4,76 0,8 0,27 -SN
029096 ODMW 04 0408SN SC3025 12,7 4,0 4,76 0,8 0,27
017671 ODMW 04 0408SN SF30 12,7 4,0 4,76 0,8 0,27
024115 ODMW 04 0408SN X44 12,7 4,0 4,76 0,8 0,27
017672 ODMW 04 0408SN X500 12,7 4,0 4,76 0,8 0,27
027197 ODMW 04 0408SN SP6564 12,7 4,0 4,76 0,8 0,27
1 Select Material. Linear Ramp Milling Method ap 1

Lm = tan x E
Lm = Maximum

2 Follow colour-coded star Ramp Distance


2
point to insert section for
(ap max. = maximum depth = 8 mm)
your application (roughing,
1

semi-finishing or finishing). Ramp Angle = E

Nominal
Diameter D

3 Follow colour-coded star Outside


Diameter Da

point to cutting conditions


for your application. OD_04 Recommended Cutting Conditions
Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels 180 - 220 0,30 - 0,50 2,0 - 3,5 220 - 260 0,20 - 0,35 1,0 - 2,0 220 - 300 0,08 - 0,15 0,2 - 1,0
Alloyed Steels 70 - 110 0,27 - 0,40 2,0 - 3,5 100 - 150 0,20 - 0,30 1,0 - 2,0 100 - 195 0,08 - 0,15 0,2 - 1,0

Application Stainless Steels


PH Stainless
120 - 140
55 - 70
0,20 - 0,35
0,15 - 0,25
2,0 - 3,5
2,0 - 3,5
140 - 180
70 - 85
0,15 - 0,25
0,10 - 0,20
1,0 - 2,0
1,0 - 2,0
180 - 230
80 - 100
0,05 - 0,15
0,05 - 0,10
0,2 - 1,0
0,2 - 1,0
Cast Irons 155 - 290 0,30 - 0,35 2,0 - 3,5 195 - 310 0,15 - 0,25 1,0 - 2,0 215 - 360 0,05 - 0,15 0,2 - 1,0
Aluminium & Alloys 275 - 450 0,20 - 0,30 2,0 - 3,5 400 - 750 0,10 - 0,25 1,0 - 2,0 700 - 1000 0,05 - 0,15 0,2 - 1,0

3 High Temp. Alloys


Hard Steels (52-56 HRC)
25 - 40
-
0,15 - 0,25
-
2,0 - 3,5
-
35 - 50
-
0,10 - 0,20
-
1,0 - 2,0
-
45 - 60
-
0,05 - 0,10
-
0,2 - 1,0
-

hm = average chip thickness

Roughing Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

Semi-Finishing

Finishing
P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

39 A
1

You now have the right milling cutter, inserts and cutting
conditions for your specific application.

A
10
Machining Materials

8 star points represent each main group of


machinable materials. A segment has been
given a colour to identify each material group.

Unalloyed Steel

P
Alloyed Steel

Stainless Steel

M
PH Stainless

Cast Irons
K

Aluminium & Alloys


N

High Temperature Alloys


S

Hard Materials (52-56 HRC)


H

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

11 A
End Mills / Face Mills Milling Cutters

All Stellram milling cutters feature P-20 tool steel


bodies. Through-tool coolant allows better chip
evacuation and higher feed rates.

These versatile tools are used for face milling, radius


end milling, chamfering, slotting, pocketing, contour
milling and hole milling.

A
12
Applications–End mills / Face Mills

Face Milling Face Milling Side Milling End Milling Radius/End Chamfering
Milling

Slotting Slotting Slotting Pocketing Counter


Boring

The 5140 VM is designed for blind 7690 VM cutters are smaller versions
slotting operations, such as key ways, of 7690VA cutters using MP-style
axial and radial cams. Inserts are inserts. Diameters range from 8mm
located on the periphery and at the to 20mm.
centre allowing the cutter to be used
for shallow drilling operations. 7690 VAF cutters are the best choice
for high temperature alloys, such as
45 DEGREE CUTTERS nickel and titanium-based alloys.
Stellram offers a range of 45 degree Uniquely designed inserts allow this
cutters allowing the strongest part of cutter to produce a true 90 degree
the insert to be introduced to the shoulder with up to a 8,5 mm depth
of cut.
workpiece first.
7792 VXD
7745 VS cutters are designed for tool 7690 VAZ cutters are excellent for
steels and cast irons. Exceptionally edge milling and contouring titanium
thick square inserts handle tough and aluminium. This cutter is also
cutting conditions. The upper edge of capable of producing a true 90 degree
the insert does not sit against a pocket shoulder, up to a 33 mm depth of cut.
allowing for recessing operations.
7790 VSE cutters are 90 degree cutters
7745 VSE cutters are designed for for shoulder milling, face milling and
stainless steels and high temperature slotting. These cutters use the same
alloys. Square inserts with a 15 degree style inserts as 7745VSE cutters.
clearance are used for reducing edge
build-up in these tough materials. HIGH FEED CUTTERS
These cutters are capable of face 7792 VXD high feed milling cutters are 7690 VA
milling, chamfering and routing. capable of high metal removal in 90 Degree
facing, plunging and slotting
7745 VOD cutters are designed for applications. The patented insert
machining most materials. Octagonal design offers better performance than
inserts offer up to eight economical round insert cutters.
cutting edges.
VT SERIES CHAMFER
90 DEGREE CUTTERS CUTTERS
Stellram offers a number of 90 degree 7745 VT11 are designed for chamfering
cutters for shoulder milling, face milling operations at 45 degree.
and slotting.
7745 VT16 cutters have two designs.
7690VA cutters are available in a wide One offers two inserts for chamfering
variety of depth-of-cut variations.
Inserts are available in 9mm, 12mm
operations at 45 degree; the other
offers one insert for spot drilling
7760 VT
and 16mm sizes. A wide variety of 60 Degree
operations.
geometries and grades are available for
all applications. 7760 VT11 cutters are for 60 degree
chamfering operations.

A
13
5140 VM 04 Routing / Pocketing Cutter

d1
5140 VM 04 Weldon Shank
Dimensions (mm) Spares
No. of
EDP # Part Number D L l2 d1 aP max. Inserts EDP# EDP#
021638 5140VM 04 WA014R 14 75 27 16 4 2 015059 F2004T 018487 T6
021639 5140VM 04 WA016R 16 75 27 16 4 2 015059 F2004T 018487 T6

I2
90°

Weldon Shank

5140 VM Technical Advice


Milling Cutter Order Example: 5140VM04WA014R
Milling Insert Order Example: MPFW0402PPTR SFZ
For complete cutting conditions refer to page: A288

Reduce feed rate by 50% on drilling operation.

ap

Depth of Cut (ap)

A
14
86°
Inserts for 5140 VM 04 d

r
Application & Material Dimensions (mm)
Roughing Semi-Finishing Finishing l s
EDP # Part Number Grade d l s r hm min
024148 MPFW 04 02PPTR GH1 4,76 4,76 2,38 Facet 0,07 MPFW 04_
017645 MPFW 04 02PPTR SF30 4,76 4,76 2,38 Facet 0,07
015158 MPFW 04 02PPTR SFZ 4,76 4,76 2,38 Facet 0,07
017427 MPFW 04 02PPTR X44 4,76 4,76 2,38 Facet 0,07
027902 MPFW 04 02PPTR SP6564 4,76 4,76 2,38 Facet 0,07

017666 MPHW 04 02PPTR X500 4,76 4,76 2,38 Facet 0,07 MPHW 04_

MP_04 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels - - - 220 - 260 0,07 - 0,10 0,5 - 4,0 - - -
Alloyed Steels - - - 100 - 150 0,07 - 0,08 0,5 - 4,0 - - -
Stainless Steels - - - 140 - 180 0,07 - 0,10 0,5 - 4,0 - - -
PH Stainless - - - - - - - - -
Cast Irons - - - 180 - 300 0,07 - 0,08 0,5 - 4,0 - - -
Aluminium & Alloys - - - - - - - - -
High Temp. Alloys - - - - - - - - -
Hard Steels (52-56 HRC) - - - - - - - - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

15 A
5140 VM 06 Routing / Pocketing Cutter

d1
5140 VM 06 Weldon Shank
Dimensions (mm) Spares
No. of
EDP # Part Number D L l2 d1 ap max. Inserts EDP# EDP#
021640 5140VM 06 WA018R 18 82 32 20 5,5 2 015060 F2505T 018488 T7
021641 5140VM 06 WA020R 20 82 32 20 5,5 2 015060 F2505T 018488 T7

I2
90°

Weldon Shank

5140 VM Technical Advice


Milling Cutter Order Example: 5140VM06WA018R
Milling Insert Order Example: MPFW0602PPTR SFZ
For complete cutting conditions refer to page: A288

Reduce feed rate by 50% on drilling operation.

ap

Depth of Cut (ap)

A
16
86°
Inserts for 5140 VM 06 d

r
Application & Material Dimensions (mm)
Roughing Semi-Finishing Finishing l s
EDP # Part Number Grade d l s r hm min
024927 MPEX 06 02PPFR-701 GH1 6,35 6,35 2,38 Facet 0,02 MPEX 06_
017638 MPEX 06 02PPFR-701 SFZ 6,35 6,35 2,38 Facet 0,02 -701
017649 MPFW 06 02PPTR GH1 6,35 6,35 2,38 Facet 0,07 MPFW 06_
017647 MPFW 06 02PPTR SF30 6,35 6,35 2,38 Facet 0,07
014400 MPFW 06 02PPTR SFZ 6,35 6,35 2,38 Facet 0,07
017648 MPFW 06 02PPTR X44 6,35 6,35 2,38 Facet 0,07
027904 MPFW 06 02PPTR SP6564 6,35 6,35 2,38 Facet 0,07

023247 MPHT 06 02PPER X44 6,35 6,35 2,38 Facet 0,04 MPHT 06_

017301 MPHW 06 02PPTR MP91M 6,35 6,35 2,38 Facet 0,07 MPHW 06_
023253 MPHW 06 02PPTR PFZ 6,35 6,35 2,38 Facet 0,07
017668 MPHW 06 02PPTR X500 6,35 6,35 2,38 Facet 0,07

015180 MPMT 06 0204EN-43 X500 6,35 6,35 2,38 0,4 0,04 MPMT 06_
-43

MP_06 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels - - - 220 - 260 0,07 - 0,12 0,5 - 5,5 - - -
Alloyed Steels - - - 100 - 150 0,07 - 0,10 0,5 - 5,5 - - -
Stainless Steels - - - 140 - 180 0,07 - 0,12 0,5 - 5,5 - - -
PH Stainless - - - - - - - - -
Cast Irons - - - 180 - 300 0,07 - 0,10 0,5 - 5,5 - - -
Aluminium & Alloys - - - 400 - 750 0,04 - 0,12 0,5 - 5,5 - - -
High Temp. Alloys - - - - - - - - -
Hard Steels (52-56 HRC) - - - - - - - - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

17 A
5140 VM 08 Routing / Pocketing Cutter

d1
5140 VM 08 Weldon Shank
Dimensions (mm) Spares
ap max. ap max. No. of
EDP # Part Number D L l2 d1 Linear Plunging Inserts EDP# EDP#
a. 1 015062 F3006T 013214 T9
021642 5140VM 08 WA025R60 25 116 60 25 7,5 60
b. 2 015060 F2505T 018488 T7

I2

90°

Weldon Shank

5140 VM Technical Advice


Milling Cutter Order Example: 5140VM08WA025R60
Milling Insert Order Example: MPFW0803PPTR SFZ
For complete cutting conditions refer to page: A288

Reduce feed rate by 50% on drilling operation.

ap

Depth of Cut (ap)

A
18
86°
Inserts for 5140 VM 08 d

r
Application & Material Dimensions (mm)
Roughing Semi-Finishing Finishing l s
EDP # Part Number Grade d l s r hm min
024927 MPEX 06 02PPFR-701 GH1 b. 6,35 6,35 2,38 Facet 0,02 MPEX 06_
017638 MPEX 06 02PPFR-701 SFZ b. 6,35 6,35 2,38 Facet 0,02 -701
017649 MPFW 06 02PPTR GH1 b. 6,35 6,35 2,38 Facet 0,07 MPFW 06_
017647 MPFW 06 02PPTR SF30 b. 6,35 6,35 2,38 Facet 0,07
014400 MPFW 06 02PPTR SFZ b. 6,35 6,35 2,38 Facet 0,07
017647 MPFW 06 02PPTR X44 b. 6,35 6,35 2,38 Facet 0,07

023247 MPHT 06 02PPER X44 b. 6,35 6,35 2,38 Facet 0,04 MPHT 06_

017301 MPHW 06 02PPTR MP91M b. 6,35 6,35 2,38 Facet 0,07 MPHW 06_
023253 MPHW 06 02PPTR PFZ b. 6,35 6,35 2,38 Facet 0,07
017668 MPHW 06 02PPTR X500 b. 6,35 6,35 2,38 Facet 0,07

017640 MPEX 08 03PPER-701 PFZ a. 7,94 6,35 3,18 Facet 0,02 MPEX 08_
017642 MPEX 08 03PPER-701 GH1 a. 7,94 6,35 3,18 Facet 0,02 -701
017489 MPEX 08 03PPER-701 SFZ a. 7,94 6,35 3,18 Facet 0,02

017655 MPFW 08 03PPTR GH1 a. 7,94 7,94 3,18 Facet 0,1 MPFW 08_
017653 MPFW 08 03PPTR SF30 a. 7,94 7,94 3,18 Facet 0,1
014401 MPFW 08 03PPTR SFZ a. 7,94 7,94 3,18 Facet 0,1
017654 MPFW 08 03PPTR X44 a. 7,94 7,94 3,18 Facet 0,1

017302 MPHT 08 03PPER SF30 a. 7,94 7,94 3,18 Facet 0,04 MPHT 08_
017664 MPHT 08 03PPER SFZ a. 7,94 7,94 3,18 Facet 0,04
017665 MPHT 08 03PPER GH1 a. 7,94 7,94 3,18 Facet 0,04

015180 MPMT 06 0204EN-43 X500 b. 6,35 6,35 2,38 0,4 0,04 MPMT 06_
-43

MP_ Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels - - - 220 - 260 0,20 - 0,35 1,0 - 7,5 - - -
Alloyed Steels - - - 100 - 150 0,20 - 0,30 1,0 - 7,5 - - -
Stainless Steels - - - 140 - 180 0,15 - 0,25 1,0 - 7,5 - - -
PH Stainless - - - - - - - - -
Cast Irons - - - 180 - 300 0,15 - 0,25 1,0 - 7,5 - - -
Aluminium & Alloys - - - 400 - 750 0,10 - 0,25 1,0 - 7,5 - - -
High Temp. Alloys - - - - - - - - -
Hard Steels (52-56 HRC) - - - - - - - - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

19 A
7690 VA 09 Milling Cutter

d1
7690 VA 09 Weldon Shank
Dimensions (mm) Spares
No. of
EDP # Part Number D L/H l2 d1 aP max. teeth EDP# EDP#
021693 7690VA 09 WA010R 10 68 20 16 8,5 1 015267 F2505TP 018488 T7
021694 7690VA 09 WA012R 12 70 22 16 8,5 1 015267 F2505TP 018488 T7
L 021695 7690VA 09 WA014R 14 73 25 16 8,5 1 015267 F2505TP 018488 T7
021696 7690VA 09 WA016R 16 75 27 16 8,5 2 015267 F2505TP 018488 T7
021697 7690VA 09 WA018R 18 80 30 20 8,5 2 015268 F2506TP 018488 T7
021698 7690VA 09 WA020R 20 82 32 20 8,5 3 015268 F2506TP 018488 T7
I2
021699 7690VA 09 WA025R 25 96 40 25 8,5 4 015268 F2506TP 018488 T7
90° 023055 7690VA 09 WA032R 32 96 40 25 8,5 5 015268 F2506TP 018488 T7

D
7690 VA 09 Shell Mill Fixation
021690 7690VA 09 -A032R 32 28 - 13 8,5 5 015268 F2505TP 018488 T7
017986 7690VA 09 -A040R 40 32 - 16 8,5 6 015268 F2505TP 018488 T7
021691 7690VA 09 -A050R 50 40 - 22 8,5 7 015268 F2505TP 018488 T7
021697 7690VA 09 -A063R 63 40 - 22 8,5 8 015268 F2505TP 018488 T7
Weldon Shank

d1

H
90°

Shell Mill Fixation

7690 VA 09 Technical Advice


Milling Cutter Order Example: 7690VA09WA010R
Milling Insert Order Example: ADET0903PDFR-441 GH1
For complete cutting conditions refer to page: A288

ap

Depth of Cut (ap)

A
20
85°
Inserts for 7690 VA 09
d

Application & Material Dimensions (mm) r l


Roughing Semi-Finishing Finishing s
EDP # Part Number Grade d l s r hm min
024914 ADET 09 03PDER-44 MP91M 6,35 9,2 3,18 Facet 0,04 ADET 09_
024915 ADET 09 03PDER-44 PFZ 6,35 9,2 3,18 Facet 0,04 -44
024916 ADET 09 03PDFR-441 GH1 6,35 9,2 3,18 Facet 0,03 ADET 09_
-441
017286 ADKT 09 03PDER-43 MP91M 6,35 9,2 2,38 Facet 0,07 ADKT 09_
024917 ADKT 09 03PDER-43 PFZ 6,35 9,2 2,38 Facet 0,07 -43
015150 ADKT 09 03PDER-43 X500 6,35 9,2 2,38 Facet 0,07
027888 ADKT 09 03PDER-43 SC3025 6,35 9,2 2,38 Facet 0,07
027715 ADKT 09 03PDER-43 SP6564 6,35 9,2 2,38 Facet 0,07
024138 ADKT 09 0310ER-43 X500 6,35 9,2 2,38 1,0 0,07

024912 ADET 09 0310SR-42 MP91M 6,35 9,2 3,18 1,0 0,1 ADET 09_
024913 ADET 09 0310SR-42 X500 6,35 9,2 3,18 1,0 0,1 -42

AD_09 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels 180 - 220 0,14 - 0,24 4,5 - 8,0 220 - 260 0,12 - 0,26 2,0 - 4,5 220 - 300 0,08 - 0,15 0,2 - 2,0
Alloyed Steels 70 - 110 0,12 - 0,20 4,5 - 8,0 100 - 150 0,10 - 0,18 2,0 - 4,5 100 - 195 0,08 - 0,15 0,2 - 2,0
Stainless Steels - - - 140 - 180 0,08 - 0,12 2,0 - 4,5 180 - 230 0,05 - 0,15 0,2 - 2,0
PH Stainless - - - 70 - 85 0,06 - 0,10 2,0 - 4,5 80 - 100 0,05 - 0,10 0,2 - 2,0
Cast Irons 140 - 280 0,10 - 0,16 4,5 - 8,0 180 - 300 0,10 - 0,12 2,0 - 4,5 200 - 350 0,05 - 0,15 0,2 - 2,0
Aluminium & Alloys 275 - 450 0,05 - 0,18 4,5 - 8,0 400 - 750 0,05 - 0,15 2,0 - 4,5 700 - 1000 0,05 - 0,15 0,2 - 2,0
High Temp. Alloys - - - 35 - 50 0,06 - 0,10 2,0 - 4,5 45 - 60 0,05 - 0,10 0,2 - 2,0
Hard Steels (52-56 HRC) - - - - - - - - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

21 A
7690 VA 12 Milling Cutter

d1
7690 VA 12 Weldon Shank Medium Pitch
Dimensions (mm) Spares
No. of
EDP # Part Number D L/H l2 d1 ap max. teeth EDP # EDP #
027917 7690VA12WA020Z02R032 20 82 32 20 11 2 027860 F3007T 022157 T8
L 027918 7690VA12WA025Z02R040 25 96 40 25 11 2 027860 F3007T 022157 T8
027919 7690VA12WA032Z03R040 32 100 40 32 11 3 027860 F3007T 022157 T8
027920 7690VA12WA040Z04R050 40 110 50 32 11 4 027860 F3007T 022157 T8
I2

90° 7690 VA 12 Weldon Shank Fine Pitch


027921 7690VA12WA025Z03R040 25 96 40 25 11 3 027860 F3007T 022157 T8
D 027922 7690VA12WA032Z04R040 32 100 40 32 11 4 027860 F3007T 022157 T8
Weldon Shank 027923 7690VA12WA040Z05R050 40 110 50 32 11 5 027860 F3007T 022157 T8

7690 VA 12 Long Version Cylindrical Shank


027924 7690VA12CA020Z02R154 20 204 154 20 11 2 027860 F3007T 022157 T8
027925 7690VA12CA025Z03R154 25 210 154 25 11 3 027860 F3007T 022157 T8
027926 7690VA12CA032Z04R190 32 250 190 32 11 4 027860 F3007T 022157 T8
029453 7690VA12CA020Z02R065 20 115 65 20 11 2 027860 F3007T 022157 T8
029454 7690VA12CA025Z03R074 25 130 74 25 11 3 027860 F3007T 022157 T8

7690 VA 12 Shell Mill Fixation Medium Pitch


027927 7690VA12-A040Z04R 40 32 - 16 11 4 027860 F3007T 022157 T8
027928 7690VA12-A050Z05R 50 40 - 22 11 5 027860 F3007T 022157 T8
027929 7690VA12-A063Z06R 63 40 - 22 11 6 027860 F3007T 022157 T8
027930 7690VA12-A080Z07R 80 50 - 27 11 7 027860 F3007T 022157 T8

Cylindrical 7690 VA 12 Shell Mill Fixation Fine Pitch


Shank
027931 7690VA12-A040Z05R 40 32 - 16 11 5 027860 F3007T 022157 T8
d1
027932 7690VA12-A050Z06R 50 40 - 22 11 6 027860 F3007T 022157 T8
027933 7690VA12-A063Z08R 63 40 - 22 11 8 027860 F3007T 022157 T8
027934 7690VA12-A080Z10R 80 50 - 27 11 10 027860 F3007T 022157 T8
H
90° 7690 VA 12 Modular Head
Dimensions (mm) Spares
D No. of
EDP # Part Number D D2 L M d1 aP teeth EDP # EDP #
Shell Mill Fixation 029134 7690VA12S020R35 20 - 35 M10 10,5 11 2 027860 F3007T 022157 T8
029135 7690VA12S025R35 25 - 35 M12 12,5 11 3 027860 F3007T 022157 T8
029136 7690VA12S032R43 32 - 43 M16 17,0 11 4 027860 F3007T 022157 T8
Note: for radius greater than 1,2mm cutter body has to be modified.
Shanks for Modular Heads see pages A228 - A229.

7690VA12 Technical Advice


Milling Cutter Order Example: 7690VA12WA020Z02R032
Milling Insert Order Example: ADHT12T3PDER-46 SP6564
For complete cutting conditions refer to page: A288
Modular Head

ap

Depth of Cut (ap)

A
22
85°
Inserts for 7690VA12
d

Application & Material Dimensions (mm) r l


Roughing Semi-Finishing Finishing s
EDP # Part Number Grade d l s r hm min
027915 ADKT12T3PDER-45 MP91M 7,87 12,70 3,97 Facet 0,05 ADKT 12_
027916 ADKT12T3PDER-45 SC3025 7,87 12,70 3,97 Facet 0,05 -45
027914 ADKT12T3PDER-45 SP6564 7,87 12,70 3,97 Facet 0,05
027913 ADKT12T3PDER-45 X500 7,87 12,70 3,97 Facet 0,05

029098 ADGT12T3PDFR-721 GH1 7,96 12,9 3,97 Facet 0,05 ADGT 12_
-721
029326 ADHT12T3PDER-46 SP6564 8,0 12,9 3,97 Facet 0,05 ADHT 12_
029327 ADHT12T3PDER-46 X500 8,0 12,9 3,97 Facet 0,05 -46
029328 ADHT12T308ER-46 SP6564 8,0 12,9 3,97 0,8 0,05
029329 ADHT12T308ER-46 X500 8,0 12,9 3,97 0,8 0,05
029330 ADHT12T316ER-46 SP6564 8,0 12,9 3,97 1,6 0,05
029331 ADHT12T316ER-46 X500 8,0 12,9 3,97 1,6 0,05
029336 ADHT12T320ER-46 SP6564 8,0 12,9 3,97 2,0 0,05
029337 ADHT12T320ER-46 X500 8,0 12,9 3,97 2,0 0,05
029332 ADHT12T324ER-46 SP6564 8,0 12,9 3,97 2,4 0,05
029333 ADHT12T324ER-46 X500 8,0 12,9 3,97 2,4 0,05
029338 ADHT12T330ER-46 SP6564 8,0 12,9 3,97 3,0 0,05
029339 ADHT12T330ER-46 X500 8,0 12,9 3,97 3,0 0,05
029037 ADHT12T332ER-46 SP6564 8,0 12,9 3,97 3,2 0,05
029036 ADHT12T332ER-46 X500 8,0 12,9 3,97 3,2 0,05
029334 ADHT12T340ER-46 SP6564 8,0 12,9 3,97 4,0 0,05
029335 ADHT12T340ER-46 X500 8,0 12,9 3,97 4,0 0,05

AD_12 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm/tooth) ap (mm) Vc (m/min) hm (mm/tooth) ap (mm) Vc (m/min) hm (mm/tooth) ap (mm)
Unalloyed Steels 120 - 225 0,08 - 0,15 7,0 - 11,0 205 - 260 0,08 - 0,20 2,5 - 7,0 230 - 305 0,08 - 0,25 0,2 - 2,5
Alloyed Steels 250 - 450 0,12 - 0,20 7,0 - 11,0 120 - 145 0,08 - 0,20 2,5 - 7,0 120 - 160 0,08 - 0,25 0,2 - 2,5
Stainless Steels 375 - 525 0,08 - 0,15 7,0 - 11,0 125 - 200 0,08 - 0,18 2,5 - 7,0 150 - 270 0,08 - 01,8 0,2 - 2,5
PH Stainless 310 - 490 0,08 - 0,15 7,0 - 11,0 115, 180 0,08 - 0,18 2,5 - 7,0 125 - 240 0,08 - 01,8 0,2 - 2,5
Cast Irons 500 - 920 0,08 - 0,15 7,0 - 11,0 230 - 315 0,08 - 0,18 2,5 - 7,0 275 - 365 0,08 - 0,20 0,2 - 2,5
Aluminium & Alloys 655 - 2625 0,05 - 0,15 7,0 - 11,0 300 - 1200 0,05 - 0,18 2,5 - 7,0 400 - 1600 0,05 - 0,20 0,2 - 2,5
High Temp. Alloys 80 - 130 0,05 - 0,10 7,0 - 11,0 30 - 50 0,05 - 0,13 2,5 - 7,0 30 - 60 0,05 - 0,15 0,2 - 2,5
Hard Steels (52-56 HRC) - - - - - - - - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

23 A
7690 VA 16 Milling Cutter

d1
7690 VA 16 Weldon Shank
Dimensions (mm) Spares
No. of
EDP # Part Number D L/H l2 l3 d1 ap max. teeth EDP# EDP#
021707 7690VA 16 WA025R 25 96 40 - 25 16 2 015260 D4008T 015240 T15
L
021708 7690VA 16 WA032R 32 100 40 - 32 16 3 015262 D4010T 015240 T15
021708 7690VA 16 WA032R 40 110 50 - 32 16 4 015262 D4010T 015240 T15
I2 90°
7690 VA 16 Shell Mill Fixation
017985 7690VA 16 -A040R 40 40 - - 16 16 4 015262 D4010T 015240 T15
D
021700 7690VA 16 -A050R 50 40 - - 22 16 5 015262 D4010T 015240 T15
021701 7690VA 16 -A063R 63 40 - - 22 16 5 015262 D4010T 015240 T15
021702 7690VA 16 -A080R 80 50 - - 27 16 6 015262 D4010T 015240 T15
021703 7690VA 16 -A100R 100 50 - - 32 16 7 015262 D4010T 015240 T15
021704 7690VA 16 -A125R 125 63 - - 40 16 8 015262 D4010T 015240 T15
Weldon Shank
7690 VA 16 Morse Taper Shank
d1 018291 7690VA 16 M025R 25 124 38 43 MT3 16 2 015260 D4008T 015240 T15
021705 7690VA 16 M032R 32 124 38 43,5 MT3 16 3 015262 D4010T 015240 T15
021706 7690VA 16 M040R 40 157 48 54,5 MT4 16 4 015262 D4010T 015240 T15
H
90°

7690 VA 16 Technical Advice


Milling Cutter Order Example: 7690VA16WA025R
Shell Mill Fixation Milling Insert Order Example: APHT1604PDTR-42 PFZ
For complete cutting conditions refer to page: A288

When using inserts with a radius larger than 2 mm,


the cutter body has to be modified.

I3
I2
90°

D
AP_16 Recommended Cutting Conditions
Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed
Steels
180 - 220 0,14 - 0,24 8,0 - 16,0 220 - 260 0,12 - 0,35 3,0 - 8,0 220 - 300 0,15 - 0,45 0,2 - 3,0
Morse Taper Shank
Alloyed
Steels
70 - 110 0,12 - 0,20 8,0 - 16,0 100 - 150 0,12 - 0,30 3,0 - 8,0 100 - 195 0,15 - 0,40 0,2 - 3,0
Stainless
Steels
- - - 140 - 180 0,12 - 0,25 3,0 - 8,0 180 - 230 0,15 - 0,28 0,2 - 3,0
PH Stainless - - - 70 - 85 0,10 - 0,20 3,0 - 8,0 80 - 100 0,10 - 0,20 0,2 - 3,0
ap Cast Irons 140 - 280 0,10 - 0,16 8,0 - 16,0 180 - 300 0,12 - 0,25 3,0 - 8,0 200 - 350 0,18 - 0,30 0,2 - 3,0
Aluminium
275 - 450 0,06 - 0,25 8,0 - 16,0 400 - 750 0,04 - 0,20 3,0 - 8,0 700 - 1000 0,08 - 0,30 0,2 - 3,0
& Alloys
High Temp. - - - 35 - 50 0,10 - 0,20 3,0 - 8,0 45 - 60 0,10 - 0,20 0,2 - 3,0
Alloys
Hard Steels - - - 50 - 85 0,04 - 0,08 1,5 - 3,5 50 - 100 0,06 - 0,10 0,2 - 1,5
Depth of Cut (ap) (52-56 HRC)

A
24
85°
Inserts for 7690 VA 16
d

Application & Material Dimensions (mm) r l


Roughing Semi-Finishing Finishing
s
EDP # Part Number Grade d l s r hm min
017621 APEX 16 04PDER-701 PFZ 9,52 16,66 4,76 Facet 0,02 APEX 16_
017623 APEX 16 04PDFR-701 SFZ 9,52 16,66 4,76 Facet 0,02
014066 APEX 16 04PDFR-701 GH1 9,52 16,66 4,76 Facet 0,02 -701
017291 APFW 16 04PDER MP91M 9,52 16,66 4,76 Facet 0,04 APFW 16_
017627 APFW 16 04PDTR X44 9,52 16,66 4,76 Facet 0,1
017628 APFW 16 04PDTR GH1 9,52 16,66 4,76 Facet 0,1
027883 APFW 16 04PDTR SC3025 9,52 16,66 4,76 Facet 0,1
017626 APFW 16 04PDTR SF30 9,52 16,66 4,76 Facet 0,1
017629 APFW 16 04PDER SFZ 9,52 16,66 4,76 Facet 0,05
017632 APHT 16 04PDER SF30 9,52 16,66 4,76 Facet 0,05 APHT 16_
017633 APHT 16 04PDFR SFZ 9,52 16,66 4,76 Facet 0,05
015154 APHT 16 04PDFR GH1 9,52 16,66 4,76 Facet 0,02
017293 APHT 16 04PDTR-42 MP91M 9,52 16,66 4,76 Facet 0,1 APHT 16_
017634 APHT 16 04PDTR-42 PFZ 9,52 16,66 4,76 Facet 0,1
015155 APHT 16 04PDTR-42 X500 9,52 16,66 4,76 Facet 0,1
-42
027718 APHT 16 04PDTR-42 SP6564 9,52 16,66 4,76 Facet 0,1
011649 APKT 16 04PDER-3M MP91M 9,52 16,66 4,76 Facet 0,1 APKT 16_
017294 APKT 16 04PDER-43 MP91M 9,52 16,66 4,76 Facet 0,08 -3M
014067 APKT 16 04PDER-43 PFZ 9,52 16,66 4,76 Facet 0,08
015156 APKT 16 04PDER-43 X500 9,52 16,66 4,76 Facet 0,08 APKT 16_
027887 APKT 16 04PDER-43 SC3025 9,52 16,66 4,76 Facet 0,08
027720 APKT 16 04PDER-43 SP6564 9,52 16,66 4,76 Facet 0,08 -43
023115 APKT 16 04PDER-45 X500 9,52 16,66 4,76 Facet 0,06
023114 APKT 16 04PDER-45 MP91M 9,52 16,66 4,76 Facet 0,06 APKT 16_
027887 APKT 16 04PDER-45 SP6564 9,52 16,66 4,76 Facet 0,06 -45
023102 APET 16 0402TR-42 PFZ 9,52 16,66 4,76 0,2 0,1
023103 APET 16 0408TR-42 PFZ 9,52 16,66 4,76 0,8 0,1 APET 16_
023104 APET 16 0410TR-42 PFZ 9,52 16,66 4,76 1,0 0,1
023105 APET 16 0415TR-42 PFZ 9,52 16,66 4,76 1,5 0,1 -42
023106 APET 16 0420TR-42 PFZ 9,52 16,66 4,76 2,0 0,1
017618 APET 16 0425TR-42 MP91M 9,52 16,66 4,76 2,5 0,1
017619 APET 16 0425TR-42 X500 9,52 16,66 4,76 2,5 0,1
023107 APET 16 0430TR-42 PFZ 9,52 16,66 4,76 3,0 0,1
017290 APET 16 0440TR-42 MP91M 9,52 16,66 4,76 4,0 0,1
024921 APET 16 0440TR-42 PFZ 9,52 16,66 4,76 4,0 0,1
017620 APET 16 0440TR-42 X500 9,52 16,66 4,76 4,0 0,1
025804 APET 16 0460TR-42 PFZ 9,52 16,66 4,76 6,0 0,1
027863 APHT 16 0408ER-46 SP6564 9,52 16,66 4,76 0,8 0,1 APHT 16_
027869 APHT 16 0408ER-46 X500 9,53 16,67 4,76 0,8 0,1
027864 APHT 16 0416ER-46 SP6564 9,54 16,68 4,76 1,6 0,1 -46
027870 APHT 16 0416ER-46 X500 9,55 16,69 4,76 1,6 0,1
027865 APHT 16 0424ER-46 SP6564 9,56 16,70 4,76 2,4 0,1
027871 APHT 16 0424ER-46 X500 9,57 16,71 4,76 2,4 0,1
027862 APHT 16 0432ER-46 SP6564 9,58 16,72 4,76 3,2 0,1
027866 APHT 16 0432ER-46 X500 9,59 16,73 4,76 3,2 0,1
027873 APHT 16 0440ER-46 SP6564 9,60 16,74 4,76 4,0 0,1
027873 APHT 16 0440ER-46 X500 9,61 16,75 4,76 4,0 0,1
027887 APHT 16 0450ER-46 SP6564 9,62 16,76 4,76 5,0 0,1
027874 APHT 16 0450ER-46 X500 9,63 16,77 4,76 5,0 0,1
027868 APHT 16 0464ER-46 SP6564 9,64 16,78 4,76 6,4 0,1
027875 APHT 16 0464ER-46 X500 9,65 16,79 4,76 6,4 0,1
017636 APHW 16 0440TR X44 9,52 16,66 4,76 4,0 0,1 APHW 16_
011488 APKT 16 0408E-2C MP91M 9,52 16,66 4,76 0,8 0,10
010796 APKT 16 0408E-2C PFZ 9,52 16,66 4,76 0,8 0,10
017228 APMT 16 0412E-2C MP91M 9,52 16,66 4,76 1,2 0,1
APKT 16_
013944 APMT 16 0416E-2C MP91M 9,52 16,66 4,76 1,6 0,1 -2C
013945 APMT 16 0424E-2C MP91M 9,52 16,66 4,76 2,4 0,1
013946 APMT 16 0432E-2C MP91M 9,52 16,66 4,76 3,2 0,1 APMT 16_
017229 APMT 16 0440E-2C MP91M 9,52 16,66 4,76 4,0 0,1 -2C
017230 APMT 16 0448E-2C MP91M 9,52 16,66 4,76 4,8 0,1
013947 APMT 16 0464E-2C MP91M 9,52 16,66 4,76 6,4 0,1

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

25A
7690 VAF 09 Milling Cutter

d1
7690 VAF 09 Weldon Shank
Dimensions (mm) Spares
No. of
EDP # Part Number D L/H l2 d1 ap max. teeth EDP# EDP#
015236 7690VAF 09 WA016R 16 75 27 16 8,5 2 015268 F2506TP 018488 T7
021715 7690VAF 09 WA020R 20 82 32 20 8,5 3 015268 F2506TP 018488 T7
021716 7690VAF 09 WA025R 25 96 40 25 8,5 4 015268 F2506TP 018488 T7
L
015237 7690VAF 09 WA032R 32 100 40 32 8,5 5 015268 F2506TP 018488 T7

7690 VAF 09 Shell Mill Fixation


021710 7690VAF 09 -A032R 32 28 - 13 8,5 5 015268 F2506TP 018488 T7
021711 7690VAF 09 -A040R 40 32 - 16 8,5 6 015268 F2506TP 018488 T7
I2 021712 7690VAF 09 -A050R 50 40 - 22 8,5 7 015268 F2506TP 018488 T7
90° 021713 7690VAF 09 -A063R 63 40 - 22 8,5 8 015268 F2506TP 018488 T7
021714 7690VAF 09 -A080R 80 50 - 27 8,5 10 015268 F2506TP 018488 T7
D

Weldon Shank

d1

90°

7690 VAF 09 Technical Advice


Milling Cutter Order Example: 7690VAF09WA020R
Shell Mill Fixation Milling Insert Order Example: AOHW0903PFFR-J SFZ
For complete cutting conditions refer to page: A288

When using inserts with a radius larger than 1,6 mm,


the cutter body has to be modified.

ap

Depth of Cut (ap)

A
26
85°
Inserts for 7690 VAF 09
d

Application & Material Dimensions (mm) r l


Roughing Semi-Finishing Finishing s
EDP # Part Number Grade d l s r hm min
015205 AOHW 09 03PFFR-J SFZ 6,9 9,2 3,18 Facet 0,03 AOHW 09_
023097 AOHW 09 03PFTR-J PFZ 6,9 9,2 3,18 Facet 0,10 -J
015206 AOHW 09 03PFTR-J X500 6,9 9,2 3,18 Facet 0,10
017289 AOHW 09 03PFTR-J MP91M 6,9 9,2 3,18 Facet 0,10
027717 AOHW 09 03PFTR-J SP6564 6,9 9,2 3,18 Facet 0,10

024918 AOHW 09 0302ER-J PFZ 6,9 9,2 3,18 0,2 0,04 AOHW 09_
023084 AOHW 09 0302ER-J SFZ 6,9 9,2 3,18 0,2 0,04 -J
025813 AOHW 09 0302FR-J SP4036 6,9 9,2 3,18 0,2 0,04
017287 AOHW 09 0304ER-J MP91M 6,9 9,2 3,18 0,4 0,04
023086 AOHW 09 0304ER-J PFZ 6,9 9,2 3,18 0,4 0,04
017617 AOHW 09 0304ER-J SFZ 6,9 9,2 3,18 0,4 0,04
017288 AOHW 09 0308ER-J MP91M 6,9 9,2 3,18 0,8 0,04
023087 AOHW 09 0308ER-J PFZ 6,9 9,2 3,18 0,8 0,04
024919 AOHW 09 0310ER-J PFZ 6,9 9,2 3,18 1,0 0,04
023088 AOHW 09 0312ER-J PFZ 6,9 9,2 3,18 1,2 0,04
024111 AOHW 09 0315ER-J PFZ 6,9 9,2 3,18 1,5 0,04
023091 AOHW 09 0316ER-J PFZ 6,9 9,2 3,18 1,6 0,04
023093 AOHW 09 0320ER-J PFZ 6,9 9,2 3,18 2,0 0,04
023094 AOHW 09 0324ER-J PFZ 6,9 9,2 3,18 2,4 0,04
023095 AOHW 09 0330ER-J PFZ 6,9 9,2 3,18 3,0 0,04

AO_09 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels - - - - - - - - -
Alloyed Steels - - - - - - - - -
Stainless Steels - - - 140 - 180 0,10 - 0,15 2,5 - 6,0 180 - 230 0,12 - 0,18 0,2 - 2,5
PH Stainless - - - 70 - 85 0,10 - 0,14 2,5 - 6,0 80 - 100 0,10 - 0,15 0,2 - 2,5
Cast Irons - - - - - - - - -
Aluminium & Alloys - - - - - - - - -
High Temp. Alloys - - - 35 - 50 0,10 - 0,14 2,5 - 6,0 45 - 60 0,10 - 0,15 0,2 - 2,5
Hard Steels (52-56 HRC) - - - - - - - - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

27 A
7690 VAZ 35 Milling Cutter

d1
7690 VAZ 35 Weldon Shank
Dimensions (mm) Spares
No. of
EDP # Part Number D L/H l2 l3 d1 ap max. teeth EDP# EDP#
017983 7690VAZ 35 WA040R070 40 125 70 - 40 33 4 015262 D4010T 015240 T15
L
7690 VAZ 35 Shell Mill Fixation
021717 7690VAZ 35 -A063R060 63 60 - - 27 33 6 015262 D4010T 015240 T15
I2 021718 7690VAZ 35 -A080R060 80 60 - - 32 33 8 015262 D4010T 015240 T15

7690 VAZ 35 DIN 69871 Shank


D
021719 7690VAZ 35 GA040R070 40 157,5 70 89,1 G40 33 4 015262 D4010T 015240 T15
021720 7690VAZ 35 GA050R070 50 190,8 70 90,4 G50 33 5 015262 D4010T 015240 T15

Weldon Shank

d1

Shell Mill Fixation

I3 I2
7690 VAZ 35 Technical Advice
Milling Cutter Order Example: 7690VAZ35WA040R070
D Milling Insert Order Example: AOCX3504PZER-N701 SFZ
For complete cutting conditions refer to page: A288

DIN 69871 Vee Flange

ap

Depth of Cut (ap)

A
28
Inserts for 7690 VAZ 35
d

r l s
Application & Material Dimensions (mm)
Roughing Semi-Finishing Finishing
EDP # Part Number Grade d l s r hm min
015024 AOCW 35 04PZTR-N PFZ 11,86 35,8 4,76 Facet 0,10 AOCW 35_
-N

015152 AOCX 35 04PZFR-N701 SFZ 11,86 35,8 4,76 Facet 0,02 AOCX 35_
015151 AOCX 35 04PZER-N702 SFZ 11,86 35,8 4,76 Facet 0,04 -N701 &
-N702

AO_35 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels - - - 220 - 260 0,10 - 0,20 3,0 - 25,0 220 - 300 0,05 - 0,12 0,15 - 3,0
Alloyed Steels - - - 100 - 150 0,10 - 0,18 3,0 - 25,0 100 - 195 0,05 - 0,10 0,15 - 3,0
Stainless Steels - - - 140 - 180 0,08 - 0,12 3,0 - 25,0 180 - 230 0,04 - 0,10 0,15 - 3,0
PH Stainless - - - 70 - 85 0,05 - 0,10 3,0 - 25,0 80 - 100 0,05 - 0,08 0,15 - 3,0
Cast Irons - - - 180 - 300 0,10 - 0,15 3,0 - 25,0 200 - 350 0,05 - 0,08 0,15 - 3,0
Aluminium & Alloys - - - 400 - 750 0,05 - 0,15 3,0 - 25,0 700 - 1000 0,05 - 0,10 0,15 - 3,0
High Temp. Alloys - - - 35 - 50 0,05 - 0,10 3,0 - 25,0 45 - 60 0,05 - 0,08 0,15 - 3,0
Hard Steels (52-56 HRC) - - - - - - - - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

29 A
7690 VM 04 Milling Cutter

d1
7690 VM 04 Weldon Shank
Dimensions (mm) Spares
No. of
EDP # Part Number D L l2 d1 ap max. teeth EDP# EDP#
021721 7690VM 04 WA008R 8 55 15 10 4 1 015059 F2004T 018487 T6
021722 7690VM 04 WA010R 10 60 20 10 4 1 015059 F2004T 018487 T6
021716 7690VM 04 WA012R 12 69 22 12 4 2 015059 F2004T 018487 T6

I2
90°

Weldon Shank

7690 VM 04 Technical Advice


Milling Cutter Order Example: 7690VM04WA010R
Milling Insert Order Example: MPFW0402PPTR SFZ
For complete cutting conditions refer to page: A288

ap

Depth of Cut (ap)

A
30
86°
Inserts for 7690 VM 04 d

r
Application & Material Dimensions (mm) l
Roughing Semi-Finishing Finishing s
EDP # Part Number Grade d l s r hm min
024148 MPFW 04 02PPTR GH1 4,76 4,76 2,38 Facet 0,07 MPFW 04_
017645 MPFW 04 02PPTR SF30 4,76 4,76 2,38 Facet 0,07
015158 MPFW 04 02PPTR SFZ 4,76 4,76 2,38 Facet 0,07
017427 MPFW 04 02PPTR X44 4,76 4,76 2,38 Facet 0,07
027902 MPFW 04 02PPTR SP6564 4,76 4,76 2,38 Facet 0,07

017666 MPHW 04 02PPTR X500 4,76 4,76 2,38 Facet 0,07 MPHW 04_

MP_04 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels - - - 200 - 240 0,10 - 0,20 1,0 - 4,0 220 - 260 0,05 - 0,10 0,2 - 1,0
Alloyed Steels - - - 100 - 150 0,04 - 0,08 1,0 - 4,0 120 - 220 0,04 - 0,08 0,2 - 1,0
Stainless Steels - - - 140 - 180 0,04 - 0,10 1,0 - 4,0 180 - 230 0,04 - 0,10 0,2 - 1,0
PH Stainless - - - - - - - - -
Cast Irons - - - 180 - 300 0,04 - 0,08 1,0 - 4,0 200 - 350 0,04 - 0,08 0,2 - 1,0
Aluminium & Alloys - - - - - - - - -
High Temp. Alloys - - - - - - - - -
Hard Steels (52-56 HRC) - - - - - - - - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

31 A
7690 VM 06 Milling Cutter

d1
7690 VM 06 Weldon Shank
Dimensions (mm) Spares
No. of
EDP # Part Number D L l2 d1 ap max. teeth EDP# EDP#
021724 7690VM 06 WA016R 16 75 27 16 5,5 2 015060 F2004T 018488 T7

I2
90°

Weldon Shank

7690 VM 06 Technical Advice


Milling Cutter Order Example: 7690VM06WA016R
Milling Insert Order Example: MPFW0602PPTR SFZ
For complete cutting conditions refer to page: A288

ap

Depth of Cut (ap)

A
32
86°
Inserts for 7690 VM 06 d

r
Application & Material Dimensions (mm)
Roughing Semi-Finishing Finishing
l s
EDP # Part Number Grade d l s r hm min
024927 MPEX 06 02PPFR-701 GH1 6,35 6,35 2,38 Facet 0,02 MPEX 06_
017638 MPEX 06 02PPFR-701 SFZ 6,35 6,35 2,38 Facet 0,02 -701
017649 MPFW 06 02PPTR GH1 6,35 6,35 2,38 Facet 0,07 MPFW 06_
017647 MPFW 06 02PPTR SF30 6,35 6,35 2,38 Facet 0,07
014400 MPFW 06 02PPTR SFZ 6,35 6,35 2,38 Facet 0,07
017648 MPFW 06 02PPTR X44 6,35 6,35 2,38 Facet 0,07
027904 MPFW 06 02PPTR SP6564 6,35 6,35 2,38 Facet 0,07

023247 MPHT 06 02PPER X44 6,35 6,35 2,38 Facet 0,04 MPHT 06_
017301 MPHW 06 02PPTR MP91M 6,35 6,35 2,38 Facet 0,07 MPHW 06_
023253 MPHW 06 02PPTR PFZ 6,35 6,35 2,38 Facet 0,07
017668 MPHW 06 02PPTR X500 6,35 6,35 2,38 Facet 0,07

017302 MPMT 06 0204EN-43 MP91M 6,35 6,35 2,38 0,4 0,04 MPMT 06_
015180 MPMT 06 0204EN-43 X500 6,35 6,35 2,38 0,4 0,04 -43

MP_06 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels - - - 200 - 240 0,07 - 0,14 1,0 - 5,5 220 - 260 0,07 - 0,14 0,2 - 1,0
Alloyed Steels - - - 100 - 150 0,07 - 0,12 1,0 - 5,5 120 - 220 0,07 - 0,12 0,2 - 1,0
Stainless Steels - - - 140 - 180 0,07 - 0,12 1,0 - 5,5 180 - 230 0,07 - 0,12 0,2 - 1,0
PH Stainless - - - - - - - - -
Cast Irons - - - 180 - 300 0,07 - 0,12 1,0 - 5,5 200 - 350 0,07 - 0,12 0,2 - 1,0
Aluminium & Alloys - - - 400 - 750 0,04 - 0,12 1,0 - 5,5 700 -1000 0,04 - 0,12 0,2 - 1,0
High Temp. Alloys - - - - - - - - -
Hard Steels (52-56 HRC) - - - - - - - - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

33 A
7690 VM 08 Milling Cutter

d1
7690 VM 08 Weldon Shank
Dimensions (mm) Spares
No. of
EDP # Part Number D L l2 d1 ap max. teeth EDP# EDP#
021725 7690VM 08 WA020R 20 82 30 20 7,5 2 015062 F3006T 013214 T9

I2
90°

Weldon Shank

7690 VM 08 Technical Advice


Milling Cutter Order Example: 7690VM08WA020R
Milling Insert Order Example: MPFW0803PPTR SFZ
For complete cutting conditions refer to page: A288

ap

Depth of Cut (ap)

A
34
86°
Inserts for 7690 VM 08 d

r
Application & Material Dimensions (mm) l
Roughing Semi-Finishing Finishing s
EDP # Part Number Grade d l s r hm min
017640 MPEX 08 03PPER-701 PFZ 7,94 7,94 3,18 Facet 0,02 MPEX 08_
017642 MPEX 08 03PPFR-701 GH1 7,94 7,94 3,18 Facet 0,02 -701
017489 MPEX 08 03PPFR-701 SFZ 7,94 7,94 3,18 Facet 0,02

017655 MPFW 08 03PPTR GH1 7,94 7,94 3,18 Facet 0,1 MPFW 08_
017653 MPFW 08 03PPTR SF30 7,94 7,94 3,18 Facet 0,1
014401 MPFW 08 03PPTR SFZ 7,94 7,94 3,18 Facet 0,1
017654 MPFW 08 03PPTR X44 7,94 7,94 3,18 Facet 0,1

017663 MPHT 08 03PPER SF30 7,94 7,94 3,18 Facet 0,04 MPHT 08_
017664 MPHT 08 03PPER SFZ 7,94 7,94 3,18 Facet 0,04
017665 MPHT 08 03PPFR GH1 7,94 7,94 3,18 Facet 0,04

017297 MPHT 08 03PPTR-42 MP91M 7,94 7,94 3,18 Facet 0,1 MPHT 08_
023250 MPHT 08 03PPTR-42 PFZ 7,94 7,94 3,18 Facet 0,1 -42
015140 MPHT 08 03PPTR-42 X500 7,94 7,94 3,18 Facet 0,1
027906 MPHT 08 03PPTR-42 SP6564 7,94 7,94 3,18 Facet 0,1

017670 MPMW 08 0304TN SF30 7,94 7,94 3,18 0,4 0,1 MPMW 08_

MP_08 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels - - - 200 - 240 0,10 - 0,14 1,0 - 7,5 220 - 260 0,10 - 0,14 0,2 - 1,0
Alloyed Steels - - - 100 - 150 0,10 - 0,12 1,0 - 7,5 120 - 220 0,10 - 0,12 0,2 - 1,0
Stainless Steels - - - 140 - 180 0,10 - 0,12 1,0 - 7,5 180 - 230 0,10 - 0,12 0,2 - 1,0
PH Stainless - - - - - - - - -
Cast Irons - - - 180 - 300 0,10 - 0,12 1,0 - 7,5 200 - 350 0,10 - 0,12 0,2 - 1,0
Aluminium & Alloys - - - 400 - 750 0,04 - 0,12 1,0 - 7,5 700 -1000 0,10 - 0,12 0,2 - 1,0
High Temp. Alloys - - - - - - - - -
Hard Steels (52-56 HRC) - - - - - - - - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

35 A
7690 VT 16 Milling Cutter

7690 VT 16 R8 Shank
Dimensions (mm) Spares
No. of
EDP # Part Number D L Shank ap max. teeth EDP# EDP#
014398 7690VT 16 R8050R 50 35 R8 12 2 015263 D4012T 015240 T15
L
023056 7690VT 16 R8063R 63 35 R8 12 2 015263 D4012T 015240 T15
R8 shank is only for Bridgeport Style spindles.

90°

R8 Shank

7690 VT 16 Technical Advice


Milling Cutter Order Example: 7690VT16R8050R
Milling Insert Order Example: TCMT16T308E MP91M
For complete cutting conditions refer to page: A288

ap

Depth of Cut (ap)

A
36
60°
Inserts for 7690 VT 16 d

Application & Material Dimensions (mm) r


Roughing Semi-Finishing Finishing l s
EDP # Part Number Grade d l s r hm min
024139 TCMT 16 T308E MP91M 9,52 16,5 3,97 0,8 0,05 TCMT_
023388 TCMT 16 T308E PFZ 9,52 16,5 3,97 0,8 0,05
017743 TCMT 16 T308E SF30 9,52 16,5 3,97 0,8 0,05
027901 TCMT 16 T308E SP6564 9,52 16,5 3,97 0,8 0,05
014852 TCMT 16 T308E X44 9,52 16,5 3,97 0,8 0,07
024140 TCMT 16 T308E X500 9,52 16,5 3,97 0,8 0,05

TC_16 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels 115 - 220 0,1 - 0,25 3,0 - 12,0 200 - 240 0,1 - 0,25 1,0 - 3,0 - - -
Alloyed Steels 50 - 120 0,1 - 0,20 3,0 - 12,0 100 - 150 0,1 - 0,20 1,0 - 3,0 - - -
Stainless Steels - - - - - - - - -
PH Stainless - - - - - - - - -
Cast Irons 140 - 280 0,1 - 0,20 3,0 - 12,0 180 - 300 0,01 - 0,12 1,0 - 3,0 - - -
Aluminium & Alloys - - - - - - - - -
High Temp. Alloys - - - - - - - - -
Hard Steels (52-56 HRC) - - - - - - - - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

37 A
7745 VOD 04 Milling Cutter

d1
7745 VOD 04 Weldon Shank
Dimensions (mm) Spares
No. of
EDP # Part Number D L/H l2 d1 ap1 max. ap teeth EDP# EDP#
021758 7745VOD 04 WA025R 25 90 40 20 8 3,5 2 015270 F4011T 015241 T20
025379 7745VOD 04 WA025R095 25 145 95 20 8 3,5 2 015270 F4011T 015241 T20
021759 7745VOD 04 WA032R 32 96 40 25 8 3,5 3 015270 F4011T 015241 T20
L 025380 7745VOD 04 WA032R095 32 151 95 25 8 3,5 3 015270 F4011T 015241 T20
023064 7745VOD04WA25/040R 40 106 50 25 8 3,5 4 015270 F4011T 015241 T20
021760 7745VOD 04 WA040R 40 110 50 32 8 3,5 4 015270 F4011T 015241 T20
025381 7745VOD 04 WA040R095 40 155 95 32 8 3,5 4 015270 F4011T 015241 T20
l2 90°

7745 VOD 04 Shell Mill Fixation Medium Pitch


45°
021754 7745VOD 04 -A040R 40 35 - 16 8 3,5 4 015270 F4011T 015241 T20
D 021755 7745VOD 04 -A050R 50 40 - 22 8 3,5 4 015270 F4011T 015241 T20
021756 7745VOD 04 -A063R 63 40 - 22 8 3,5 5 015270 F4011T 015241 T20
017907 7745VOD 04 -A080R 80 50 - 27 8 3,5 6 015270 F4011T 015241 T20
021757 7745VOD 04 -A100R 100 55 - 32 8 3,5 7 015270 F4011T 015241 T20
023062 7745VOD 04 -A125R 125 63 - 40 8 3,5 8 015270 F4011T 015241 T20
025382 7745VOD 04 -160Z10R 160 63 - 40 8 3,5 10 015270 F4011T 015241 T20

Weldon Shank 7745 VOD 04 Shell Mill Fixation Fine Pitch


023058 7745VOD 04 -A050Z06R 50 40 - 22 8 3,5 6 015270 F4011T 015241 T20
023059 7745VOD 04 -A063Z07R 63 40 - 22 8 3,5 7 015270 F4011T 015241 T20
023060 7745VOD 04 -A080Z09R 80 50 - 27 8 3,5 9 015270 F4011T 015241 T20
023061 7745VOD 04 -A100Z11R 100 55 - 32 8 3,5 11 015270 F4011T 015241 T20
023063 7745VOD 04 -A125Z12R 125 63 - 40 8 3,5 12 015270 F4011T 015241 T20
025383 7745VOD 04 -160Z15R 160 63 - 40 8 3,5 15 015270 F4011T 015241 T20
d1

H 87°

42°

7745 VOD 04 Technical Advice


Milling Cutter Order Example: 7745VOD 04 WA025R095
Milling Insert Order Example: ODET0404APEN-44 MP91M
Shell Mill Fixation For complete cutting conditions refer to page: A288

Feedrate compensation: For 45° cutting, divide the hm value by the sine of the
approach angle (the sine of 45° = 0,707)

ie: hm or 0,08
0,707 0,707 = 0,113 mm programmed feed rate

ap1
ap max.

Depth of Cut (ap)

A
38
Inserts for 7745 VOD 04 d 135°

r
Application & Material Dimensions (mm)
Roughing Semi-Finishing Finishing l s
EDP # Part Number Grade d l s r hm min
022199 ODET 04 04APEN-44 MP91M 12,7 4,0 4,76 Facet 0,04 ODET 04_
022198 ODET 04 04APEN-44 X500 12,7 4,0 4,76 Facet 0,04 -44
027722 ODET 04 04APEN-44 SP6564 12,7 4,0 4,76 Facet 0,04

024911 ODET 04 04APFN-441 GH1 12,7 4,0 4,76 Facet 0,02 ODET 04_
-441

027884 ODEW 04 04APTR-RA SC3025 12,7 4,0 4,76 Facet 0,19 ODEW 04_
-RA

017775 ODMT 04 04APEN-41 MP91M 12,7 4,0 4,76 Facet 0,04 ODMT 04_
022061 ODMT 04 04APEN-41 X500 12,7 4,0 4,76 Facet 0,04 -41
027724 ODMT 04 04APEN-41 SP6564 12,7 4,0 4,76 Facet 0,04

017303 ODMT 04 0408EN-41 MP91M 12,7 4,0 4,76 0,8 0,04 ODMT 04_
015143 ODMT 04 0408EN-41 X500 12,7 4,0 4,76 0,8 0,04 -41
027723 ODMT 04 0408EN-41 SP6564 12,7 4,0 4,76 0,8 0,04

017304 ODMW 04 0408SN MP91M 12,7 4,0 4,76 0,8 0,27 ODMW 04_
015130 ODMW 04 0408SN PFZ 12,7 4,0 4,76 0,8 0,27 -SN
029096 ODMW 04 0408SN SC3025 12,7 4,0 4,76 0,8 0,27
017671 ODMW 04 0408SN SF30 12,7 4,0 4,76 0,8 0,27
024115 ODMW 04 0408SN X44 12,7 4,0 4,76 0,8 0,27
017672 ODMW 04 0408SN X500 12,7 4,0 4,76 0,8 0,27
027197 ODMW 04 0408SN SP6564 12,7 4,0 4,76 0,8 0,27

Linear Ramp Milling Method Lm =


ap 1
Ramp Angle
Lm = Maximum
Ramp Distance
tan x E ø 25 17,0º
ø 32 12,1º
ø 40 8,5º
ø 50 6,1º
(ap1 max. = maximum depth = 8 mm)
ø 63 4,3º
Ramp Angle = E
ø 80 3,0º
ø 100 2,4º
Nominal
Diameter D ø 125 2,0º
Outside
ø 160 1,4º
Diameter Da

OD_04 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels 180 - 220 0,30 - 0,50 2,0 - 3,5 220 - 260 0,20 - 0,35 1,0 - 2,0 220 - 300 0,08 - 0,15 0,2 - 1,0
Alloyed Steels 70 - 110 0,27 - 0,40 2,0 - 3,5 100 - 150 0,20 - 0,30 1,0 - 2,0 100 - 195 0,08 - 0,15 0,2 - 1,0
Stainless Steels 120 - 140 0,20 - 0,35 2,0 - 3,5 140 - 180 0,15 - 0,25 1,0 - 2,0 180 - 230 0,05 - 0,15 0,2 - 1,0
PH Stainless 55 - 70 0,15 - 0,25 2,0 - 3,5 70 - 85 0,10 - 0,20 1,0 - 2,0 80 - 100 0,05 - 0,10 0,2 - 1,0
Cast Irons 155 - 290 0,30 - 0,35 2,0 - 3,5 195 - 310 0,15 - 0,25 1,0 - 2,0 215 - 360 0,05 - 0,15 0,2 - 1,0
Aluminium & Alloys 275 - 450 0,20 - 0,30 2,0 - 3,5 400 - 750 0,10 - 0,25 1,0 - 2,0 700 - 1000 0,05 - 0,15 0,2 - 1,0
High Temp. Alloys 25 - 40 0,15 - 0,25 2,0 - 3,5 35 - 50 0,10 - 0,20 1,0 - 2,0 45 - 60 0,05 - 0,10 0,2 - 1,0
Hard Steels (52-56 HRC) - - - - - - - - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

39 A
7745 VOD 06 Milling Cutter

d1
7745 VOD 06 Shell Mill Fixation Medium Pitch
Dimensions (mm) Spares
No. of
H 87° EDP # Part Number D L/H l2 d1 ap1 max. ap max. teeth EDP# EDP#
026581 7745VOD 06 -A050R 50 40 - 22 10 4,5 4 015270 F4011T 015241 T20
026582 7745VOD 06 -A063R 63 40 - 22 10 4,5 5 015270 F4011T 015241 T20
42° 026583 7745VOD 06 -A080R 80 50 - 27 10 4,5 6 015270 F4011T 015241 T20
D
026584 7745VOD 06 -A100R 100 55 - 32 10 4,5 7 015270 F4011T 015241 T20
026585 7745VOD 06 -A125R 125 63 - 40 10 4,5 8 015270 F4011T 015241 T20
026586 7745VOD 06 -160R 160 63 - 40 10 4,5 10 015270 F4011T 015241 T20

7745 VOD 06 Shell Mill Fixation Fine Pitch


027911 7745VOD 06 -A080Z08R 80 50 - 27 10 4,5 8 015270 F4011T 015241 T20
027876 7745VOD 06 -A100Z09R 100 55 - 32 10 4,5 9 015270 F4011T 015241 T20
027877 7745VOD 06 -A125Z11R 125 63 - 40 10 4,5 11 015270 F4011T 015241 T20
027878 7745VOD 06 -160Z14R 160 63 - 40 10 4,5 14 015270 F4011T 015241 T20
Milling cutters with through coolant except Ø 160.

Shell Mill Fixation

7745 VOD 06 Technical Advice


Milling Cutter Order Example: 7745VOD06-A080R
Milling Insert Order Example: ODET0605APEN-44 MP91M
For complete cutting conditions refer to page: A288
Feedrate compensation: For 45° cutting, divide the hm value by the sine of the
approach angle (the sine of 45° = 0,707)

ie: hm or 0,08
0,707 0,707 = 0,113 mm programmed feed rate

ap1
max.
ap

Depth of Cut (ap)

A
40
Inserts for 7745 VOD 06 d 135°

r
Application & Material Dimensions (mm)
Roughing Semi-Finishing Finishing l s
EDP # Part Number Grade d l s r hm min
026591 ODET 06 05APEN-44 MP91M 16,0 6,0 5,55 Facet 0,04 ODET 06_
026598 ODET 06 05APEN-44 SP4036 16,0 6,0 5,55 Facet 0,04 -44
027891 ODET 06 05APEN-44 SP6564 16,0 6,0 5,55 Facet 0,04
026592 ODET 06 05APEN-44 X500 16,0 6,0 5,55 Facet 0,04

026588 ODET 06 05APFN-441 GH1 16,0 6,0 5,55 Facet 0,02 ODET 06_
-441

027885 ODEW 06 05APTR-RA SC3025 16,0 6,0 5,55 Facet 0,19 ODEW 06_
-RA
026589 ODMT 06 05APEN-41 MP91M 16,0 6,0 5,55 Facet 0,04
026597 ODMT 06 05APEN-41 SP4036 16,0 6,0 5,55 Facet 0,04 ODMT 06_
027892 ODMT 06 05APEN-41 SP6564 16,0 6,0 5,55 Facet 0,04
-41
026590 ODMT 06 05APEN-41 X500 16,0 6,0 5,55 Facet 0,04

025836 ODMW 06 0512SN MP91M 16,0 6,0 5,55 1,2 0,27 ODMW 06_
029097 ODMW 06 0512SN SC3025 16,0 6,0 5,55 1,2 0,27 -SN
025837 ODMW 06 0512SN SF30 16,0 6,0 5,55 1,2 0,27
025838 ODMW 06 0512SN X500 16,0 6,0 5,55 1,2 0,27
027743 ODMW 06 0512SN SP6564 16,0 6,0 5,55 1,2 0,27

026595 ODMW 06 0512TN MP91M 16,0 6,0 5,55 1,2 0,17 ODMW 06_
026599 ODMW 06 0512TN SP4036 16,0 6,0 5,55 1,2 0,17 -TN
027893 ODMW 06 0512TN SP6564 16,0 6,0 5,55 1,2 0,17
026596 ODMW 06 0512TN X500 16,0 6,0 5,55 1,2 0,17

Linear Ramp Milling Method ap 1 Ramp Angle


Lm = Maximum
Lm = tan x E ø 50 6,0º
Ramp Distance
ø 63 4,6º
ø 80 3,3º
ø 100 2,6º
(ap1 max. = maximum depth = 10 mm) ø 125 2,0º
ø 160 1,5º
Ramp Angle = E

Nominal
Diameter D

Outside
Diameter Da

OD_06 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels 180 - 220 0,30 - 0,70 2,5 - 4,5 220 - 260 0,20 - 0,40 1,0 - 2,0 220 - 300 0,08 - 0,15 0,2 - 1,0
Alloyed Steels 70 - 110 0,27 - 0,50 2,5 - 4,5 100 - 150 0,20 - 0,35 1,0 - 2,0 100 - 195 0,08 - 0,15 0,2 - 1,0
Stainless Steels 120 - 140 0,27 - 0,40 2,5 - 4,5 140 - 180 0,15 - 0,25 1,0 - 2,0 180 - 230 0,05 - 0,15 0,2 - 1,0
PH Stainless 55 - 70 0,15 - 0,30 2,5 - 4,5 70 - 85 0,10 - 0,20 1,0 - 2,0 80 - 100 0,05 - 0,10 0,2 - 1,0
Cast Irons 155 - 290 0,20 - 0,45 2,5 - 4,5 195 - 310 0,15 - 0,30 1,0 - 2,0 215 - 360 0,05 - 0,15 0,2 - 1,0
Aluminium & Alloys 275 - 450 0,20 - 0,35 2,5 - 4,5 400 - 750 0,10 - 0,25 1,0 - 2,0 700 - 1000 0,05 - 0,15 0,2 - 1,0
High Temp. Alloys 25 - 40 0,17 - 0,25 2,5 - 4,5 35 - 50 0,10 - 0,20 1,0 - 2,0 45 - 60 0,05 - 0,10 0,2 - 1,0
Hard Steels (52-56 HRC) - - - 50 - 85 0,06 - 0,12 0,5 - 1,5 50 - 100 0,03 - 0,06 0,2 - 0,5

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

41 A
7745 VS 09 Milling Cutter

d1
7745 VS 09 Weldon Shank
Dimensions (mm) Spares
No. of
EDP # Part Number D L l2 d1 ap max. teeth EDP# EDP#
021762 7745VS 09 WA016R085 16 135 85 16 5 2 015262 D4010T 015240 T15
021763 7745VS 09 WA020R085 20 135 85 20 5 2 015262 D4010T 015240 T15
021764 7745VS 09 WA025R095 25 150 95 25 5 3 015262 D4010T 015240 T15

I2

45°

Weldon Shank

7745 VS 09 Technical Advice


Milling Cutter Order Example: 7745VS09WA016R085
Milling Insert Order Example: SCMT09T308EN -41 MP91M
For complete cutting conditions refer to page: A288
Feedrate compensation: For 45° cutting, divide the hm value by the sine of the
approach angle (the sine of 45° = 0,707)

ie: hm or 0,08
0,707 0,707 = 0,113 mm programmed feed rate

ap

Depth of Cut (ap)

A
42
Inserts for 7745 VS 09 d
r

Application & Material Dimensions (mm) l


Roughing Semi-Finishing Finishing s
EDP # Part Number Grade d l s r hm min
017703 SCMT 09 T308E SF30 9,52 9,52 3,97 0,8 0,15 SCMT 09_
018188 SCMT 09 T308E SFZ 9,52 9,52 3,97 0,8 0,15
025852 SCMT 09 T304T SF30 9,52 9,52 3,97 0,4 0,15
015225 SCMT 09 T308T PFZ 9,52 9,52 3,97 0,8 0,15
017704 SCMT 09 T308T SF30 9,52 9,52 3,97 0,8 0,15
017705 SCMT 09 T308T SFZ 9,52 9,52 3,97 0,8 0,15
027896 SCMT 09 T308T SP6564 9,52 9,52 3,97 0,8 0,15
015224 SCMT 09 T308T X44 9,52 9,52 3,97 0,8 0,15

017315 SCMT 09 T308EN-41 MP91M 9,52 9,52 3,97 0,8 0,04 SCMT 09_
024107 SCMT 09 T308EN-41 PFZ 9,52 9,52 3,97 0,8 0,04 -41
015147 SCMT 09 T308EN-41 X500 9,52 9,52 3,97 0,8 0,04
027731 SCMT 09 T308EN-41 SP6564 9,52 9,52 3,97 0,8 0,04

018198 SCMW 09 T304E GH1 9,52 9,52 3,97 0,4 0,03 SCMW 09_
018199 SCMW 09 T308E GH1 9,52 9,52 3,97 0,8 0,03

SC_09 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels - - - 220 - 260 0,05 - 0,15 1,0 - 5,0 - - -
Alloyed Steels - - - 100 - 150 0,05 - 0,12 1,0 - 5,0 - - -
Stainless Steels - - - 140 - 180 0,05 - 0,12 1,0 - 5,0 - - -
PH Stainless - - - 70 - 85 0,05 - 0,08 1,0 - 5,0 - - -
Cast Irons - - - 180 - 300 0,05 - 0,12 1,0 - 5,0 - - -
Aluminium & Alloys - - - - - - - - -
High Temp. Alloys - - - 35 - 50 0,05 - 0,08 1,0 - 5,0 - - -
Hard Steels (52-56 HRC) - - - - - - - - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

43 A
7745 VS 12 Milling Cutter

d1
7745 VS 12 Shell Mill Fixation
Dimensions (mm) Spares
H No. of
EDP # Part Number D H d1 ap max. teeth EDP# EDP#
45°
021765 7745VS 12 -A040R 40 32 16 7 4 015266 D5013T 015241 T20
021766 7745VS 12 -A050R 50 40 22 7 4 015266 D5013T 015241 T20
D 021767 7745VS 12 -A063R 63 40 22 7 5 015266 D5013T 015241 T20
021768 7745VS 12 -A080R 80 50 27 7 6 015266 D5013T 015241 T20
021769 7745VS 12 -A100R 100 50 32 7 7 015266 D5013T 015241 T20
021770 7745VS 12 -A125R 125 63 40 7 8 015266 D5013T 015241 T20

Shell Mill Fixation

7745 VS 12 Technical Advice


Milling Cutter Order Example: 7745VS12-A050R
Milling Insert Order Example: SCMT12M512EN -41 MP91M
For complete cutting conditions refer to page: A288
Feedrate compensation: For 45° cutting, divide the hm value by the sine of the
approach angle (the sine of 45° = 0,707)

ie: hm or 0,08
0,707 0,707 = 0,113 mm programmed feed rate

aap

Depth of Cut (ap)

A 44
Inserts for 7745 VS 12 d r

Application & Material Dimensions (mm) l


Roughing Semi-Finishing Finishing s
EDP # Part Number Grade d l s r hm min
017312 SCCT 12 M5ACER MP91M 12,7 12,7 5,0 Facet 0,03 SCCT 12_
025811 SCCT 12 M5ACTR SP4036 12,7 12,7 5,0 Facet 0,15
017695 SCCT 12 M5ACTR GH1 12,7 12,7 5,0 Facet 0,15
017693 SCCT 12 M5ACTR SF30 12,7 12,7 5,0 Facet 0,15
017696 SCCT 12 M5ACTR SFZ 12,7 12,7 5,0 Facet 0,15
017694 SCCT 12 M5ACTR X44 12,7 12,7 5,0 Facet 0,15

017313 SCHT 12 M5ACTN MP91M 12,7 12,7 5,0 Facet 0,15 SCHT 12_
017697 SCHT 12 M5ACTN PFZ 12,7 12,7 5,0 Facet 0,15
027894 SCHT 12 M5ACTN SP6564 12,7 12,7 5,0 Facet 0,15
017698 SCHT 12 M5ACTN X500 12,7 12,7 5,0 Facet 0,15

015144 SCKT 12 M5ACSN-41 X500 12,7 12,7 5,0 Facet 0,12 SCKT 12_
017314 SCKT 12 M5ACSN-41 MP91M 12,7 12,7 5,0 Facet 0,12 -41
017699 SCKT 12 M5ACSN-41 PFZ 12,7 12,7 5,0 Facet 0,12
027895 SCKT 12 M5ACSN-41 SP6564 12,7 12,7 5,0 Facet 0,12

017706 SCMT 12 M508E SF30 12,7 12,7 5,0 0,8 0,15 SCMT 12_
024944 SCMT 12 M508E X44 12,7 12,7 5,0 0,8 0,15
025832 SCMT 12 M508E PFZ 12,7 12,7 5,0 0,8 0,15
017707 SCMT 12 M512E SF30 12,7 12,7 5,0 1,2 0,15
017709 SCMT 12 M512T GH1 12,7 12,7 5,0 1,2 0,15
017316 SCMT 12 M512T MP91M 12,7 12,7 5,0 1,2 0,15
015227 SCMT 12 M512T PFZ 12,7 12,7 5,0 1,2 0,15
017708 SCMT 12 M512T SF30 12,7 12,7 5,0 1,2 0,15
017710 SCMT 12 M512T SFZ 12,7 12,7 5,0 1,2 0,15
015228 SCMT 12 M512T X44 12,7 12,7 5,0 1,2 0,15
024129 SCMT 12 M512T X500 12,7 12,7 5,0 1,2 0,12

017317 SCMT 12 M512EN-41 MP91M 12,7 12,7 5,0 1,2 0,05 SCMT 12_
024108 SCMT 12 M512EN-41 PFZ 12,7 12,7 5,0 1,2 0,05 -41
015226 SCMT 12 M512EN-41 X500 12,7 12,7 5,0 1,2 0,05
027732 SCMT 12 M512EN-41 SP6564 12,7 12,7 5,0 1,2 0,05

SC_12 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels 180 - 220 0,20 - 0,60 3,5 - 7,0 220 - 260 0,20 - 0,45 1,0 - 3,5 220 - 300 0,15 - 0,28 0,2 - 1,0
Alloyed Steels 70 - 110 0,20 - 0,45 3,5 - 7,0 100 - 150 0,20 - 0,40 1,0 - 3,5 100 - 195 0,15 - 0,28 0,2 - 1,0
Stainless Steels 120 - 140 0,20 - 0,35 3,5 - 7,0 140 - 180 0,15 - 0,30 1,0 - 3,5 180 - 230 0,15 - 0,28 0,2 - 1,0
PH Stainless - - - 75 - 135 0,15 - 0,28 1,0 - 3,5 - - -
Cast Irons 140 - 280 0,15 - 0,40 3,5 - 7,0 180 - 300 0,15 - 0,30 1,0 - 3,5 200 - 350 0,15 - 0,28 0,2 - 1,0
Aluminium & Alloys - - - - - - - - -
High Temp. Alloys - - - 25 - 45 0,10 - 0,25 1,0 - 3,5 - - -
Hard Steels (52-56 HRC) - - - 50 - 85 0,06 - 0,12 1,0 - 2,5 50 - 100 0,04 - 0,08 0,2 - 1,0

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

45 A
7745 VSE 09 Milling Cutter

d1
7745 VSE 09 Weldon Shank Medium Pitch
Dimensions (mm) Spares
Plunge No. of
EDP # Part Number D L/H l1 d1 ap max. max. teeth EDP# EDP#
021783 7745VSE 09 WA016Z02R 16 75 22 16 5 4 2 015269 F3508T 015240 T15
021784 7745VSE 09 WA020Z02R 20 82 28 20 5 4 2 015269 F3508T 015240 T15
021785 7745VSE 09 WA025Z03R 25 96 35 25 5 4 3 015064 F3510T 015240 T15
L 021786 7745VSE 09 WA032Z03R 32 100 35 32 5 4 3 015064 F3510T 015240 T15
021787 7745VSE 09 WA040Z04R 40 110 45 32 5 4 4 015064 F3510T 015240 T15

7745 VSE 09 Shell Mill Fixation Medium Pitch


021771 7745VSE 09 -A032Z04R 32 30 - 13 5 4 4 015064 F3510T 015240 T15
I1
021772 7745VSE 09 -A040Z05R 40 40 - 16 5 4 5 015064 F3510T 015240 T15
45°
021773 7745VSE 09 -A050Z05R 50 42 - 22 5 4 5 015064 F3510T 015240 T15
021775 7745VSE 09 -A063Z05R 63 42 - 22 5 4 5 015064 F3510T 015240 T15
021777 7745VSE 09 -A080Z06R 80 52 - 27 5 4 6 015064 F3510T 015240 T15
D 021779 7745VSE 09 -A100Z07R 100 52 - 32 5 4 7 015064 F3510T 015240 T15
021781 7745VSE 09 -A125Z08R 125 63 - 40 5 4 8 015064 F3510T 015240 T15

7745 VSE 09 Shell Mill Fixation Fine Pitch


021774 7745VSE 09 -A050Z06R 50 42 - 22 5 4 6 015064 F3510T 015240 T15
021776 7745VSE 09 -A063Z07R 63 42 - 22 5 4 7 015064 F3510T 015240 T15
021778 7745VSE 09 -A080Z09R 80 52 - 27 5 4 9 015064 F3510T 015240 T15
Weldon Shank 021780 7745VSE 09 -A100Z11R 100 52 - 32 5 4 11 015064 F3510T 015240 T15
021782 7745VSE 09 -A125Z12R 125 63 - 40 5 4 12 015064 F3510T 015240 T15

d1

H
45°

7745 VSE 09 Technical Advice


Milling Cutter Order Example: 7745VSE09WA016Z02R
Shell Mill Fixation
Milling Insert Order Example: SDHT09T3AEEN -421 MP91M
For complete cutting conditions refer to page: A288
Feedrate compensation: For 45° cutting, divide the hm value by the sine of the
approach angle (the sine of 45° = 0,707)

ie: hm or 0,08
0,707 0,707 = 0,113 mm programmed feed rate

ap

Depth of Cut (ap)

A
46
Inserts for 7745 VSE 09 d r

Application & Material Dimensions (mm) l


Roughing Semi-Finishing Finishing s
EDP # Part Number Grade d l s r hm min
017714 SDCT 09 T3AEEN SF30 9,52 9,52 3,97 Facet 0,04 SDCT 09_
025842 SDCT 09 T3AEEN SP4036 9,52 9,52 3,97 Facet 0,04
017242 SDCT 09 T3AEFN GH1 9,52 9,52 3,97 Facet 0,02
017715 SDCW 09 T3AEFN SFZ 9,52 9,52 3,97 Facet 0,02 SDCW 09_
018204 SDCW 09 T3AETN CN35 9,52 9,52 3,97 Facet 0,12
017716 SDCW 09 T3AETN SF30 9,52 9,52 3,97 Facet 0,15
027118 SDCW 09 T3AETN SFZ 9,52 9,52 3,97 Facet 0,15
017717 SDCW 09 T3AETN X44 9,52 9,52 3,97 Facet 0,15
017726 SDEX 09 T3AEEN-701 PFZ 9,52 9,52 3,97 Facet 0,03 SDEX 09_
015148 SDEX 09 T3AEFN-701 GH1 9,52 9,52 3,97 Facet 0,02 -701
015229 SDEX 09 T3AEFN-701 SFZ 9,52 9,52 3,97 Facet 0,02
017320 SDHT 09 T3AEEN-421 MP91M 9,52 9,52 3,97 Facet 0,03 SDHT 09_
023356 SDHT 09 T3AEEN-421 PFZ 9,52 9,52 3,97 Facet 0,03 -421
015186 SDHT 09 T3AEEN-421 X500 9,52 9,52 3,97 Facet 0,03
027733 SDHT 09 T3AEEN-421 SP6564 9,52 9,52 3,97 Facet 0,03
017323 SDHW 09 T3AETN MP91M 9,52 9,52 3,97 Facet 0,10 SDHW 09_
023358 SDHW 09 T3AETN PFZ 9,52 9,52 3,97 Facet 0,10
015231 SDHW 09 T3AETN X500 9,52 9,52 3,97 Facet 0,10
027741 SDHW 09 T3AETN SP6564 9,52 9,52 3,97 Facet 0,10
026600 SDKT 09 T3AEEN-45 MP91M 9,52 9,52 3,97 Facet 0,05 SDKT 09_
026602 SDKT 09 T3AEEN-45 X500 9,52 9,52 3,97 Facet 0,05 -45
027738 SDKT 09 T3AEEN-45 SP6564 9,52 9,52 3,97 Facet 0,05
017319 SDET 09 T308EN MP91M 9,52 9,52 3,97 0,8 0,03 SDET 09_
017724 SDET 09 T308EN PFZ 9,52 9,52 3,97 0,8 0,03
017725 SDET 09 T308FN GH1 9,52 9,52 3,97 0,8 0,02
017325 SDMT 09 T308EN-41 MP91M 9,52 9,52 3,97 0,8 0,04 SDMT 09_
023362 SDMT 09 T308EN-41 PFZ 9,52 9,52 3,97 0,8 0,04 -41
014410 SDMT 09 T308EN-41 X500 9,52 9,52 3,97 0,8 0,04
027736 SDMT 09 T308EN-41 SP6564 9,52 9,52 3,97 0,8 0,04
017327 SDMW 09 T308TN MP91M 9,52 9,52 3,97 0,8 0,15 SDMW 09_
027742 SDMW 09 T308TN SP6564 9,52 9,52 3,97 0,8 0,15
023363 SDMW 09 T308TN PFZ 9,52 9,52 3,97 0,8 0,15
015232 SDMW 09 T308TN X500 9,52 9,52 3,97 0,8 0,12

SD_09 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels 180 - 220 0,12 - 0,30 3,0 - 5,0 220 - 260 0,10 - 0,25 1,0 - 3,0 220 - 300 0,08 - 0,15 0,2 - 1,0
Alloyed Steels 70 - 110 0,12 - 0,25 3,0 - 5,0 100 - 150 0,10 - 0,20 1,0 - 3,0 100 - 195 0,08 - 0,15 0,2 - 1,0
Stainless Steels 120 - 140 0,12 - 0,22 3,0 - 5,0 140 - 180 0,10 - 0,20 1,0 - 3,0 180 - 230 0,05 - 0,15 0,2 - 1,0
PH Stainless - - - 75 - 85 0,10 - 0,18 1,0 - 3,0 80 - 100 0,05 - 0,10 0,2 - 1,0
Cast Irons 140 - 280 0,12 - 0,25 3,0 - 5,0 180 - 300 0,10 - 0,20 1,0 - 3,0 200 - 350 0,05 - 0,15 0,2 - 1,0
Aluminium & Alloys 275 - 450 0,10 - 0,22 3,0 - 5,0 400 - 750 0,08 - 0,18 1,0 - 3,0 700 - 1000 0,05 - 0,15 0,2 - 1,0
High Temp. Alloys - - - 35 - 50 0,10 - 0,18 1,0 - 3,5 45 - 60 0,05 - 0,10 0,2 - 1,0
Hard Steels (52-56 HRC) - - - - - - 50 - 100 0,03 - 0,06 0,2 - 0,5

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

47 A
7745 VSE 12 Milling Cutter

d1
7745 VSE 12 Shell Mill Fixation
Dimensions (mm) Spares
Plunge No. of
EDP # Part Number D H d1 ap max. max. teeth EDP# EDP#
H
45° 021788 7745VSE 12 -A050Z04R 50 45 22 7 6 4 015270 F4011T 015241 T20
021789 7745VSE 12 -A063Z05R 63 45 22 7 6 5 015270 F4011T 015241 T20
021790 7745VSE 12 -A080Z06R 80 50 27 7 6 6 015270 F4011T 015241 T20
D 021791 7745VSE 12 -A100Z07R 100 55 32 7 6 7 015270 F4011T 015241 T20
021792 7745VSE 12 -A125Z08R 125 63 40 7 6 8 015270 F4011T 015241 T20

Shell Mill Fixation

7745 VSE 12 Technical Advice


Milling Cutter Order Example: 7745VSE12-A050Z04R
Milling Insert Order Example: SDKT1204AEEN-45 X500
For complete cutting conditions refer to page: A288
Feedrate compensation: For 45° cutting, divide the hm value by the sine of the
approach angle (the sine of 45° = 0,707)

ie: hm or 0,08
0,707 0,707 = 0,113 mm programmed feed rate

SD_12 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed
Steels
180 - 220 0,20 - 0,45 3,0 - 6,0 220 - 260 0,15 - 0,30 1,0 - 3,0 220 - 300 0,15 - 0,17 0,2 - 1,0
Alloyed
Steels
70 - 110 0,20 - 0,35 3,0 - 6,0 100 - 150 0,15 - 0,25 1,0 - 3,0 100 - 195 0,15 - 0,17 0,2 - 1,0
Stainless
Steels
120 - 140 0,15 - 0,30 3,0 - 6,0 140 - 180 0,15 - 0,25 1,0 - 3,0 180 - 230 0,15 - 0,17 0,2 - 1,0
PH Stainless 55 - 70 0,15 - 0,25 2,0 - 4,0 70 - 85 0,15 - 0,20 1,0 - 2,0 80 - 100 0,05 - 0,10 0,2 - 1,0
Cast Irons 140 - 280 0,15 - 0,30 3,0 - 6,0 180 - 300 0,10 - 0,22 1,0 - 3,0 200 - 350 0,05 - 0,15 0,2 - 1,0
Aluminium
275 - 450 0,15 - 0,30 3,0 - 6,0 400 - 750 0,10 - 0,22 1,0 - 3,0 700 - 1000 0,05 - 0,15 0,2 - 1,0
& Alloys
High Temp. 25 - 40 0,15 - 0,25 2,0 - 4,0 35 - 50 0,15 - 0,20 1,0 - 2,0 45 - 60 0,05 - 0,10 0,2 - 1,0
Alloys
Hard Steels - - - 50 - 85 0,06 - 0,12 0,5 - 1,5 50 - 100 0,03 - 0,06 0,2 - 0,5
(52-56 HRC)
ap

Depth of Cut (ap)

A
48
Inserts for 7745 VSE 12 d r

Application & Material Dimensions (mm) l


Roughing Semi-Finishing Finishing s
EDP # Part Number Grade d l s r hm min
018203 SDCT 12 04AEEN SF30 12,7 12,7 4,76 Facet 0,04 SDCT 12_
017243 SDCT 12 04AEFN GH1 12,7 12,7 4,76 Facet 0,02

017318 SDCW 12 04AEEN MP91M 12,7 12,7 4,76 Facet 0,03


017722 SDCW 12 04AETN GH1 12,7 12,7 4,76 Facet 0,15 SDCW 12_
018205 SDCW 12 04AETN CN35 12,7 12,7 4,76 Facet 0,17
017720 SDCW 12 04AETN SF30 12,7 12,7 4,76 Facet 0,15
017723 SDCW 12 04AETN SFZ 12,7 12,7 4,76 Facet 0,10
017721 SDCW 12 04AETN X44 12,7 12,7 4,76 Facet 0,15

017727 SDEX 12 04AEEN-701 PFZ 12,7 12,7 4,76 Facet 0,03 SDEX 12_
015149 SDEX 12 04AEEN-701 GH1 12,7 12,7 4,76 Facet 0,02 -701
015230 SDEX 12 04AEEN-701 SFZ 12,7 12,7 4,76 Facet 0,02

017321 SDHT 12 04AEEN-421 MP91M 12,7 12,7 4,76 Facet 0,04 SDHT 12_
015133 SDHT 12 04AEEN-421 PFZ 12,7 12,7 4,76 Facet 0,04 -421
015187 SDHT 12 04AEEN-421 X500 12,7 12,7 4,76 Facet 0,04
027734 SDHT 12 04AEEN-421 SP6564 12,7 12,7 4,76 Facet 0,04

017322 SDHT 12 04AETN-42 MP91M 12,7 12,7 4,76 Facet 0,15 SDHT 12_
017728 SDHT 12 04AETN-42 PFZ 12,7 12,7 4,76 Facet 0,15 -42
027735 SDHT 12 04AETN-42 SP6564 12,7 12,7 4,76 Facet 0,15
017729 SDHT 12 04AETN-42 X500 12,7 12,7 4,76 Facet 0,10

017324 SDHW 12 04AETN MP91M 12,7 12,7 4,76 Facet 0,15 SDHW 12_
015134 SDHW 12 04AETN PFZ 12,7 12,7 4,76 Facet 0,15
017730 SDHW 12 04AETN X500 12,7 12,7 4,76 Facet 0,15

029456 SDKT 12 04AEEN-45 MP91M 12,7 12,7 4,76 Facet 0,05 SDKT 12_
029457 SDKT 12 04AEEN-45 X500 12,7 12,7 4,76 Facet 0,05 -45
029455 SDKT 12 04AEEN-45 SP6564 12,7 12,7 4,76 Facet 0,05

017326 SDMT 12 0412EN-41 MP91M 12,7 12,7 4,76 1,2 0,05 SDMT 12_
015135 SDMT 12 0412EN-41 PFZ 12,7 12,7 4,76 1,2 0,05 -41
014411 SDMT 12 0412EN-41 X500 12,7 12,7 4,76 1,2 0,05
027737 SDMT 12 0412EN-41 SP6564 12,7 12,7 4,76 1,2 0,05

017328 SDMW 12 0412TN MP91M 12,7 12,7 4,76 1,2 0,15 SDMW 12_
015136 SDMW 12 0412TN PFZ 12,7 12,7 4,76 1,2 0,15
015233 SDMW 12 0412TN X500 12,7 12,7 4,76 1,2 0,12
hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

49 A
7745 VT 11 Chamfering Cutter

d1
7745 VT 11 Weldon Shank
Dimensions (mm) Spares
No. of
EDP # Part Number D L l1 d1 d2 ap max. teeth EDP# EDP#
023065 7745VT 11 WA016R 16 90 40 16 4 7,7 1 015060 F2505T 015069 T7F

I1

45°

d2
D

Weldon Shank

7745 VT 11 Technical Advice


Milling Cutter Order Example: 7745VT11WA016R
Milling Insert Order Example: TPMT110204E-M SFZ
For complete cutting conditions refer to page: A288
Feedrate compensation: For 45° cutting, divide the hm value by the sine of the
approach angle (the sine of 45° = 0,707)

ie: hm or 0,08
0,707 0,707 = 0,113 mm programmed feed rate

ap

Depth of Cut (ap)

A
50
Inserts for 7745 VT 11 60°
d

Application & Material Dimensions (mm)


Roughing Semi-Finishing Finishing r l
s
EDP # Part Number Grade d l s r hm min
024948 TPMT 11 0204E-M GH1 6,35 11,0 2,38 0,4 0,03 TPMT 11_
023503 TPMT 11 0204E-M SFZ 6,35 11,0 2,38 0,4 0,03 -M
023504 TPMT 11 0204E-M X44 6,35 11,0 2,38 0,4 0,03
024947 TPMT 11 0204E-M X500 6,35 11,0 2,38 0,4 0,03

TP_11 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels - - - 220 - 260 0,05 - 0,12 1,0 - 7,5 - - -
Alloyed Steels - - - 100 - 150 0,05 - 0,10 1,0 - 7,5 - - -
Stainless Steels - - - 140 - 180 0,05 - 0,10 1,0 - 7,5 - - -
PH Stainless - - - - - - - - -
Cast Irons - - - 180 - 300 0,05 - 0,10 1,0 - 7,5 - - -
Aluminium & Alloys - - - 400 - 750 0,05 - 0,12 1,0 - 7,5 - - -
High Temp. Alloys - - - 35 - 50 0,05 - 0,10 1,0 - 7,5 - - -
Hard Steels (52-56 HRC) - - - - - - - - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

51 A
7745 VT 16 Chamfering Cutter

d1
7745 VT 16 Weldon Shank
Dimensions (mm) Spares
No. of
EDP # Part Number D L l1 d1 d2 ap max. teeth EDP# EDP#
023067 7745VT 16 WA030R 30 100 32 20 12 11,3 2 015260 D4008T 015240 T15

I1

45°

d2
D

Weldon Shank

7745 VT 16 Technical Advice


Milling Cutter Order Example: 7745VT16WA030R
Milling Insert Order Example: TCMT16T308E PFZ
For complete cutting conditions refer to page: A288
Feedrate compensation: For 45° cutting, divide the hm value by the sine of the
approach angle (the sine of 45° = 0,707)

ie: hm or 0,08
0,707 0,707 = 0,113 mm programmed feed rate

ap

Depth of Cut (ap)

A
52
60°
Inserts for 7745 VT 16 d

Application & Material Dimensions (mm) r


Roughing Semi-Finishing Finishing l s
EDP # Part Number Grade d l s r hm min
023382 TCEW 16 T304F GH1 9,52 16,5 3,97 0,4 0,02 TCEW 16_

024139 TCMT 16 T308E MP91M 9,52 16,5 3,97 0,8 0,05 TCMT 16_
023388 TCMT 16 T308E PFZ 9,52 16,5 3,97 0,8 0,05
017743 TCMT 16 T308E SF30 9,52 16,5 3,97 0,8 0,05
014852 TCMT 16 T308E X44 9,52 16,5 3,97 0,8 0,07
024140 TCMT 16 T308E X500 9,52 16,5 3,97 0,8 0,05
014399 TCMT 16 T308T PFZ 9,52 16,5 3,97 0,8 0,15
017745 TCMT 16 T308T SF30 9,52 16,5 3,97 0,8 0,15
017746 TCMT 16 T308T X44 9,52 16,5 3,97 0,8 0,15
025801 TCMT 16 T308T SFZ 9,52 16,5 3,97 0,8 0,15

023393 TCMW 16 T308E GH1 9,52 16,5 3,97 0,8 0,15 TCMW 16_

TC_16 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels - - - 220 - 260 0,05 - 0,20 1,0 - 11,0 - - -
Alloyed Steels - - - 100 - 150 0,05 - 0,15 1,0 - 11,0 - - -
Stainless Steels - - - 140 - 180 0,05 - 0,15 1,0 - 11,0 - - -
PH Stainless - - - 70 - 85 0,05 - 0,10 1,0 - 11,0 - - -
Cast Irons - - - 180 - 300 0,05 - 0,15 1,0 - 11,0 - - -
Aluminium & Alloys - - - 400 - 750 0,05 - 0,20 1,0 - 11,0 - - -
High Temp. Alloys - - - - - - - - -
Hard Steels (52-56 HRC) - - - - - - - - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

53 A
7745 VT 16 Spot Drill Cutter

d1
7745 VT 16 Weldon Shank
Dimensions (mm) Spares
ap max. ap max. No. of
EDP # Part Number D L l1 d1 d2 Linear Spot Drill teeth EDP# EDP#
023066 7745VT 16 WA020R 20 110 50 20 0 11,0 6 1 015260 D4008T 015240 T15

I1

45°

d2
D

Weldon Shank

7745 VT 16 Technical Advice


Milling Cutter Order Example: 7745VT16WA020R
Milling Insert Order Example: TCMX16T308E-ZR SFZ
For complete cutting conditions refer to page: A288
Feedrate compensation: For 45° cutting, divide the hm value by the sine of the
approach angle (the sine of 45° = 0,707)

ie: hm or 0,08
0,707 0,707 = 0,113 mm programmed feed rate

ap

Depth of Cut (ap)

A
54
60°
Inserts for 7745 VT 16 d

Application & Material Dimensions (mm) l


Roughing Semi-Finishing Finishing r s
EDP # Part Number Grade d l s r hm min
023395 TCMX 16 T308E-ZR SFZ 9,52 16,5 3,97 0,8 0,05 TCMX 16_

TC_16 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels - - - 220 - 260 0,05 - 0,20 0,5 - 3,0 - - -
Alloyed Steels - - - - - - - - -
Stainless Steels - - - - - - - - -
PH Stainless - - - - - - - - -
Cast Irons - - - 180 - 300 0,05 - 0,20 0,5 - 3,0 - - -
Aluminium & Alloys - - - 400 - 750 0,05 - 0,20 0,5 - 3,0 - - -
High Temp. Alloys - - - - - - - - -
Hard Steels (52-56 HRC) - - - - - - - - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

55 A
7760 VT 11 Chamfering Cutter

d1
7760 VT 11 Weldon Shank
Dimensions (mm) Spares
No. of
EDP # Part Number D L l1 d1 d2 ap max. teeth EDP# EDP#
023068 7760VT 11 WA016R 16 88 38 16 7 9,5 1 015060 F2505T 015069 T7F
023069 7760VT 11 WA025R 24,5 90 40 20 15 9,5 2 015060 F2505T 015069 T7F

I1

60°

d2
D

Weldon Shank

7760 VT 11 Technical Advice


Milling Cutter Order Example: 7760VT11WA016R
Milling Insert Order Example: TPMT110204E-M SFZ
For complete cutting conditions refer to page: A288
Feedrate compensation: For 60° cutting, divide the hm value by the sine of the
approach angle (the sine of 60° = 0,866)

ie: hm or 0,08
0,866 0,866 = 0,092 mm programmed feed rate

ap

Depth of Cut (ap)

A
56
60°
Inserts for 7760 VT 11 d

Application & Material Dimensions (mm)


Roughing Semi-Finishing Finishing l
r s
EDP # Part Number Grade d l s r hm min
024948 TPMT 11 0204E-M GH1 6,35 11,0 2,38 0,4 0,03 TPMT 11_
023503 TPMT 11 0204E-M SFZ 6,35 11,0 2,38 0,4 0,03 -M
023504 TPMT 11 0204E-M X44 6,35 11,0 2,38 0,4 0,03
024947 TPMT 11 0204E-M X500 6,35 11,0 2,38 0,4 0,03

TP_11 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels - - - 220 - 260 0,05 - 0,12 1,0 - 9,5 - - -
Alloyed Steels - - - 100 - 150 0,05 - 0,10 1,0 - 9,5 - - -
Stainless Steels - - - 140 - 180 0,05 - 0,10 1,0 - 9,5 - - -
PH Stainless - - - - - - - - -
Cast Irons - - - 180 - 300 0,05 - 0,10 1,0 - 9,5 - - -
Aluminium & Alloys - - - 400 - 750 0,05 - 0,12 1,0 - 9,5 - - -
High Temp. Alloys - - - 35 - 50 0,05 - 0,08 1,0 - 9,5 - - -
Hard Steels (52-56 HRC) - - - - - - - - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

57 A
7790 VSE 09 Milling Cutter

d1
7790 VSE 09 Weldon Shank
Dimensions (mm) Spares
No. of
EDP # Part Number D L/H l2 d1 ap max. teeth EDP# EDP#
021809 7790VSE 09 WA025Z02R 25 96 40 25 8 2 015269 F3508T 015240 T15
021810 7790VSE 09 WA032Z03R 32 100 40 32 8 3 015269 F3508T 015240 T15
021811 7790VSE 09 WA040Z04R 40 110 49 32 8 4 015269 F3508T 015240 T15
L
7790 VSE 09 Shell Mill Fixation
023070 7790VSE 09 -A040Z04R 40 32 - 16 8 4 015269 F3508T 015240 T15
021804 7790VSE 09 -A050Z05R 50 40 - 22 8 5 015269 F3508T 015240 T15
I2
-1° 021805 7790VSE 09 -A063Z05R 63 40 - 22 8 5 015269 F3508T 015240 T15
90°
-2° 021806 7790VSE 09 -A080Z06R 80 50 - 27 8 6 015269 F3508T 015240 T15
021807 7790VSE 09 -A100Z08R 100 50 - 32 8 8 015269 F3508T 015240 T15

Weldon Shank

d1

H
-1°
90°
-2°

Shell Mill Fixation

7790 VSE 09 Technical Advice


Milling Cutter Order Example: 7790VSE09-A050Z05R
Milling Insert Order Example: SDMT09T308EN-41 PFZ
For complete cutting conditions refer to page: A288

ap

Depth of Cut (ap)

A
58
Inserts for 7790 VSE 09 d r

Application & Material Dimensions (mm) l


Roughing Semi-Finishing Finishing s
EDP # Part Number Grade d l s r hm min
017319 SDET 09 T308EN MP91M 9,52 9,52 3,97 0,8 0,03 SDET 09_
017724 SDET 09 T308EN PFZ 9,52 9,52 3,97 0,8 0,03
017725 SDET 09 T308EN GH1 9,52 9,52 3,97 0,8 0,02

017325 SDMT 09 T308EN-41 MP91M 9,52 9,52 3,97 0,8 0,04 SDMT 09_
023362 SDMT 09 T308EN-41 PFZ 9,52 9,52 3,97 0,8 0,04 -41
014410 SDMT 09 T308EN-41 X500 9,52 9,52 3,97 0,8 0,04
027736 SDMT 09 T308EN-41 SP6564 9,52 9,52 3,97 0,8 0,04

017327 SDMW 09 T308TN MP91M 9,52 9,52 3,97 0,8 0,15 SDMW 09_
027742 SDMW 09 T308TN SP6564 9,52 9,52 3,97 0,8 0,15
023363 SDMW 09 T308TN PFZ 9,52 9,52 3,97 0,8 0,15
015232 SDMW 09 T308TN X500 9,52 9,52 3,97 0,8 0,12

SD_09 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels 180 - 220 0,15 - 0,25 4,0 - 8,0 220 - 260 0,10 - 0,22 1,0 - 4,0 - - -
Alloyed Steels 70 - 110 0,15 - 0,22 4,0 - 8,0 100 - 150 0,10 - 0,20 1,0 - 4,0 - - -
Stainless Steels - - - 140 - 180 0,08 - 0,14 1,0 - 4,0 - - -
PH Stainless - - - 70 - 85 0,08 - 0,12 1,0 - 4,0 - - -
Cast Irons 140 - 280 0,15 - 0,20 4,0 - 8,0 180 - 300 0,10 - 0,18 1,0 - 4,0 - - -
Aluminium & Alloys 150 - 400 0,10 - 0,22 3,0 - 7,0 200 - 500 0,08 - 0,18 1,0 - 3,0 - - -
High Temp. Alloys - - - - - - - - -
Hard Steels (52-56 HRC) - - - - - - - - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

59 A
7790 VSE 12 Milling Cutter

d1
7790 VSE 12 Shell Mill Fixation
Dimensions (mm) Spares
No. of
H
EDP # Part Number D H d1 ap max. Inserts EDP# EDP#
-1° 021812 7790VSE 12 -A063Z05R 63 40 22 10,5 5 015270 F4011T 015241 T20
90°
-2° 021813 7790VSE 12 -A063Z05R 80 50 27 10,5 6 015270 F4011T 015241 T20
021814 7790VSE 12 -A100Z08R 100 50 32 10,5 8 015270 F4011T 015241 T20
D

Shell Mill Fixation

7790 VSE 12 Technical Advice


Milling Cutter Order Example: 7790VSE12-A100Z08R
Milling Insert Order Example: SDMW120412TN MP91M
For complete cutting conditions refer to page: A288

ap

Depth of Cut (ap)

A
60
Inserts for 7790 VSE 12 d r

Application & Material Dimensions (mm) l


Roughing Semi-Finishing Finishing s
EDP # Part Number Grade d l s r hm min
017326 SDMT 12 0412EN-41 MP91M 12,7 12,7 4,76 1,2 0,05 SDMT 12_
015135 SDMT 12 0412EN-41 PFZ 12,7 12,7 4,76 1,2 0,05 -41
014411 SDMT 12 0412EN-41 X500 12,7 12,7 4,76 1,2 0,05
027737 SDMT 12 0412EN-41 SP6564 12,7 12,7 4,76 1,2 0,05

017328 SDMW 12 0412TN MP91M 12,7 12,7 4,76 1,2 0,15 SDMW 12_
015136 SDMW 12 0412TN PFZ 12,7 12,7 4,76 1,2 0,15
015233 SDMW 12 0412TN X500 12,7 12,7 4,76 1,2 0,12

SD_12 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels 180 - 220 0,15 - 0,30 5,0 - 10,0 220 - 260 0,12 - 0,24 1,5 - 5,0 - - -
Alloyed Steels 70 - 110 0,15 - 0,25 5,0 - 10,0 100 - 150 0,10 - 0,22 1,5 - 5,0 - - -
Stainless Steels - - - 140 - 180 0,10 - 0,16 1,5 - 5,0 - - -
PH Stainless - - - 70 - 85 0,08 - 0,14 1,5 - 5,0 - - -
Cast Irons 140 - 280 0,15 - 0,25 5,0 - 10,0 180 - 300 0,10 - 0,20 1,5 - 5,0 - - -
Aluminium & Alloys - - - - - - - - -
High Temp. Alloys - - - - - - - - -
Hard Steels (52-56 HRC) - - - - - - - - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

61 A
7792 VXD09 High Feed Milling Cutter

7792 VXD09 Weldon Shank Coarse Pitch


Dimensions (mm) Spares
ap No. of
EDP # Part Number D L/H l2 d1 max. teeth EDP# EDP#
029461 7792VXD09WA025Z2R 25 96 40 25 1,5 2 015269 F3508T 015240 T15
029462 7792VXD09WA032Z3R 32 100 40 32 1,5 3 015064 F3510T 015240 T15

7792 VXD09 Shell Mill Fixation Coarse Pitch


029463 7792VXD09-A040Z3R 40 32 - 16 1,5 3 015064 F3510T 015240 T15

7792 VXD09 Shell Mill Fixation Close Pitch


029464 7792VXD09-A040Z4R 40 32 - 16 1,5 4 015064 F3510T 015240 T15

7792 VXD09 Modular Head


Weldon Shank 029465 7792VXD09S025Z2R35 25 35 M12 21 1,5 2 015269 F3508T 015240 T15
029466 7792VXD09S032Z3R43 32 43 M16 29 1,5 3 015064 F3510T 015240 T15
Note: Shanks for Modular Heads see page A228 - A229

Shell Mill Fixation


7792 VXD Technical Advice
Milling Cutter Order Example: 7792VXD09WA025Z2R
Milling Insert Order Example: XDLW090408SR-D X400

Maximum Ramping Angle


Max Ramp Angle Max Ramp Angle
Item Description
A B
7792VXD09WA025Z2R 2.80° 6.30°
7792VXD09WA032Z3R 1.50° 5.00°
7792VXD09-A040Z3R 0.80° 2.70°
7792VXD09-A040Z4R 0.80° 2.70°
7792VXD09S025Z2R35 2.70° 6.30°
7792VXD09S032Z3R43 1.50° 5.00°
Ramp angle A uses one outside cutting edge only.
Ramp angle B uses two cutting edges (one outside and one inside edge).

Modular Head

A B

ap
A = max ramp angle utilizing full face contact
B = max ramp angle utilizing full contact + internal corner radius
Depth of Cut (ap)

A
62
Inserts for 7792 VXD09

Application & Material Dimensions (mm)


Roughing Semi-Finishing Finishing
EDP # Part Number Grade d l s r
029485 XDLW090408SR-D X500 9,52 9,52 4,76 0,8 XDLW09
029486 XDLW090408SR-D SC3025 9,52 9,52 4,76 0,8 -D
029487 XDLW090408SR-D X400 9,52 9,52 4,76 0,8

029637 XDLT090408ER-D721 GH2 9,52 9,52 4,76 0,8 XDLT


029685 XDLT090408ER-D41 X500 9,52 9,52 4,76 0,8
029686 XDLT090408ER-D41 SP6564 9,52 9,52 4,76 0,8

XD_09 Inserts Recommended Cutting Conditions


Facing Slotting Plunging
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap max (mm) Vc (m/min) hm (mm) ap max (mm) Vc (m/min) hm (mm) ae max (mm)
Unalloyed Steels 120 - 235 0,3 - 2,0 1,5 120 - 235 0,3 - 1,5 1,5 120 - 235 0,1 - 0,2 6,0
Alloyed Steels 70 - 160 0,3 - 2,0 1,5 70 - 160 0,3 - 1,5 1,5 70 - 160 0,1 - 0,16 6,0
Stainless Steels 115 - 265 0,2 - 1,0 1,5 115 - 265 0,2 - 0,8 1,5 115 - 265 0,12 - 0,16 6,0
PH Stainless 50 - 100 0,02 - 0,6 1,5 50 - 100 0,1 - 0,4 1,5 50 - 100 0,05 - 0,08 6,0
Cast Irons 150 - 395 0,3 - 2,0 1,5 150 - 395 0,3 - 1,5 1,5 150 - 395 0,1 - 0,2 6,0
Aluminium & Alloys 400 - 1000 0,3 - 1,0 1,5 400 - 1000 0,3 - 1,0 1,5 400 - 1000 0,1 - 0,3 6,0
High Temp. Alloys 25 - 60 0,2 - 0,8 1,5 25 - 60 0,1 - 0,5 1,5 25 - 60 0,05 - 0,1 6,0
Hard Steels (52-56 HRC) 35 - 100 0,3 - 1,0 1,5 35 - 100 0,3 - 0,8 1,5 35 - 100 0,08 - 0,12 6,0

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

63 A
7792 VXD12 High Feed Milling Cutter

7792 VXD12 Shell Mill Fixation Coarse Pitch


Dimensions (mm) Spares
ap No. of
EDP # Part Number D L/H l2 d1 max. teeth EDP# EDP#
029467 7792VXD12-A052Z3R 52 40 - 22 2,5 3 015263 D4012T 015240 T15
029469 7792VXD12-A063Z4R 63 40 - 22 2,5 4 015263 D4012T 015240 T15
029472 7792VXD12-A066Z4R 66 40 - 22 2,5 4 015263 D4012T 015240 T15
029471 7792VXD12-A080Z5R 80 50 - 27 2,5 5 015263 D4012T 015240 T15

7792 VXD12 Shell Mill Fixation Close Pitch


029468 7792VXD12-A052Z4R 52 40 - 22 2,5 4 015263 D4012T 015240 T15
Shell Mill Fixation 029470 7792VXD12-A063Z5R 63 40 - 22 2,5 5 015263 D4012T 015240 T15
029473 7792VXD12-A066Z5R 66 40 - 22 2,5 5 015263 D4012T 015240 T15

7792 VXD Technical Advice


Milling Cutter Order Example: 7792VXD12-A066Z5R
Milling Insert Order Example: XDLW120508SR-D SC3025
Maximum Ramping Angle
Max Ramp Angle Max Ramp Angle
Item Description
A B
7792VXD12-A052Z3R 0.80° 2.70°
7792VXD12-A052Z4R 0.80° 2.70°
7792VXD12-A063Z4R 0.60° 1.80°
7792VXD12-A063Z5R 0.60° 1.80°
7792VXD12-A066Z4R 0.45° 1.80°
7792VXD12-A066Z5R 0.45° 1.80°
7792VXD12-A080Z5R 0.45° 0.90°
Ramp angle A uses one outside cutting edge only.
Ramp angle B uses two cutting edges (one outside and one inside edge).

A B

ap

A = max ramp angle utilizing full face contact


B = max ramp angle utilizing full contact + internal corner radius
Depth of Cut (ap)

A
64
Inserts for 7792 VXD12

Application & Material Dimensions (mm)


Roughing Semi-Finishing Finishing
EDP # Part Number Grade d l s r
029488 XDLW120508SR-D X500 12,7 12,7 5,56 0,8 XDLW09
029489 XDLW120508SR-D SC3025 12,7 12,7 5,56 0,8 -D
029490 XDLW120508SR-D X400 12,7 12,7 5,56 0,8

029638 XDLT120508ER-D721 GH2 12,7 12,7 5,56 0,8 XDLT


029682 XDLT120508ER-D41 X500 12,7 12,7 5,56 0,8
029683 XDLT120508ER-D41 SP6564 12,7 12,7 5,56 0,8

XD_12 Inserts Recommended Cutting Conditions


Facing Slotting Plunging
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap max (mm) Vc (m/min) hm (mm) ap max (mm) Vc (m/min) hm (mm) ae max (mm)
Unalloyed Steels 120 - 235 0,3 - 3,0 2,5 120 - 235 0,3 - 2,0 2,0 120 - 235 0,1 - 0,25 9,0
Alloyed Steels 70 - 160 0,3 - 3,0 2,5 70 - 160 0,3 - 2,0 2,0 70 - 160 0,1 - 0,18 9,0
Stainless Steels 115 - 265 0,2 - 1,2 2,5 115 - 265 0,2 - 1,0 2,0 115 - 265 0,12 - 0,18 9,0
PH Stainless 50 - 100 0,02 - 0,7 2,5 50 - 100 0,1 - 0,6 2,0 50 - 100 0,05 - 0,1 9,0
Cast Irons 150 - 395 0,3 - 3,0 2,5 150 - 395 0,3 - 2,0 2,0 150 - 395 0,1 - 0,25 9,0
Aluminium & Alloys 400 - 1000 0,3 - 1,5 2,5 400 - 1000 0,3 - 1,5 2,0 400 - 1000 0,1 - 0,4 9,0
High Temp. Alloys 25 - 60 0,2 - 1,0 2,5 25 - 60 0,1 - 0,7 2,0 25 - 60 0,05 - 0,12 9,0
Hard Steels (52-56 HRC) 35 - 100 0,3 - 1,5 2,5 35 - 100 0,3 - 1,0 2,0 35 - 100 0,08 - 0,15 9,0

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

65 A
Application Advantages
The advantages of facemilling and producing cavities with Stellram’s high feed face mill are numerous.
The unique design of the insert, approach angle and the cutter body ensure the cutting forces are predominantly
directed in the axial direction. The example shown with a round insert tool shows complex forces which result in high
levels of vibration and damage to the cutting edge.

7792VXD Round Insert Tools


• Cutting forces predominantly axial • Tangential forces act around the radius
• Relationship between cutting edge and work piece • Leads to vibration and damage of the cutting edge
is at its most stable.
• Leads to reduced feed and lower productivity
• Results in high feed rates and consistent tool life.

The 7792VXD machines with a constant volume of chip throughout all aspects of producing cavities and produces a
side wall that is close to profile.
Round insert tools have increasing chip volume through the process.

Centre clearance Side wall

7792VXD Round insert


• Constant cutting section (chip volume) • Greater surface contact.
irrespective of position in cavity.
• Increased chip section for side
• Producing a close to profile side wall. wall machining.
• Near-square side walls possible. • Vibration in corners.
• Undulating side wall cusps.

CNC Programme - Corner Radius Definition


The use of common CAD / CAM systems requires a round insert dimension to be known for cavity machining. This is
available with the Stellram 7792VXD cutter as shown below and in the reference table.

Insert Dimensions (mm)

Designation r l

XD**090408 2.01 0.78

XD**120508 2.50 1.08


l
r

A
66
Technical Information Plunge Milling

Tool definition-Scallop height and step over


Tool definition (mm)
Diameter 25 32 40 52 63 66 80
Insert size 9 9 9 12 12 12 12
ae max 6,0 6,0 6,0 9,0 9,0 9,0 9,0
Scallop
Step over (mm)
height
0,25 4,97 5,63 6,30 7,19 7,92 8,11 8,93
0,50 7,00 7,94 8,89 10,15 11,18 11,45 12,61
0,75 8,53 9,68 10,85 12,40 13,67 13,99 15,42
1,0 9,80 11,14 12,49 14,28 15,75 16,12 17,78
2,0 13,56 15,49 17,44 20,00 22,09 22,63 24,98
3,0 16,25 18,65 21,07 24,25 26,83 27,50 30,40
4,0 18,33 21,17 24,00 27,71 30,72 31,50 34,87
5,0 20,00 23,24 26,46 30,66 34,06 34,93 38,73
6,0 21,35 24,98 28,57 33,23 36,99 37,95 42,14
7,0 35,50 39,60 40,64 45,21
8,0 37,52 41,95 43,08 48,00
9,0 39,34 44,09 45,30 50,56

Tool
The scallop height is calculated
in relation to the step over. Scallop Height

Stepover

Workpiece
Insert

The maximum radial engagement is The cutting edge should not be in contact
directly in relation to insert cutting with the material face after machining to
edge length. maintain the cutting edge quality.
ae (Maximum)
For insert type: XD…09 the ae,
max is 6mm.
For insert type: XD…12 the ae,
max is 9mm.

● Helical interpolation capacity for 7792VXD product line


Helical interpolation Dia. min max (mm)
Cutter dia. Hole min. Hole max.
25 34 48
32 48 62
40 64 78
52 82 102
63 104 124
66 110 130
80 138 158

● Facing operation maximum flat surface for 7792VXD


Max flat surface (mm)
Cutter dia. Pitch
25 11.86
32 18.77
40 26.75
52 33.60 Flat
63 44.61

A
66 47.61
80 61.60

67
Face Mills / Cartridge Cutter Bodies, Cartridge / Face Mills

All Stellram cartridge facemills feature a patented


design that maintains the accuracy of the cartridge
location even after a crash.

The unique clamping and adjusting screws work in


opposition to each other to allow setting of each
insert within 0,004 mm.

A
68
Applications–Face Mills / Cartridge

Face Milling Face Milling

8000 V CUTTERS WITH Precautions


UNEQUAL PITCH At speeds above 80 m/min., the
The cutters in the 8000 V series differential pitch becomes essential to
(∅ 100 – 315 mm) with interchangeable reduce the possibility of vibration.
cartridges have a medium pitch and an
unequal division of teeth. This design
8100 V CUTTERS WITH
has been developed through extensive COARSE PITCH
studies of their vibration phenomena. The 8100 V series of cutters with
They are especially recommended for interchangeable cartridges are coarse
surfacing cast structures and all other pitch and are available in ∅ 125 – 250 8000 V
parts with drilled holes or thin walled mm. They are produced with differential
sections, as well as for square shoulder pitched teeth based on analyses of
face milling. For a given table feed, the their vibration phenomena conducted
medium pitch allows a lower feed rate by leading universities.
per tooth which avoids the risks of They complement perfectly the 8000 V
damage to sides or recesses of the series medium pitch cutters. There are
machined parts. one or two positions for wiper inserts.

These are quick-change cartridges The 8100 V series milling cutters are
thanks to a heel which comes up particularly suitable for the face milling
against a setting track. The runout of large steel components or light
achieved is in the order of 0,05 mm. materials. With large depths of cut,
If a greater degree of precision is the reduced number of teeth allows
required, they can easily be adjusted maximum exploitation of available 8010 V
individually with a runout of 2-5 ␮. machine power and avoids vibrations
In case of accidental shocks, the heel encountered with large spindle
disengages automatically from the overhangs or when the machined
track and the tool body remains intact. surface stands a long distance above
the machine table.
8010 V CUTTERS WITH
EQUAL PITCH The interchangeable cartridges are the
For machining high temperature alloys, same as those used in the 8000 V
we have modified our milling cutters series milling cutters. Their heel, which
with cartridges. Available in locates on a ground setting track,
∅ 100 – 200 mm, the bodies of the allows for quick mounting with an axial
8010 V milling cutters have the same run-out tolerance of 0,05 mm. They can
characteristics as the bodies of the be individually adjusted if a tighter axial
8000 V and 8100 V but the distribution run-out tolerance is required, with a
of the teeth is regular. The number of precision of 2-5 ␮. In case of accidental 8100 V
teeth is equal to that of the 8000 V shock, the cutter body remains intact
series. because the heel of the cartridge is
disengaged from the setting track.
The 8010 V is best used for rough
milling, semi-finishing and finishing
of high temperature alloys.

A
69
8_0 V Cutter Bodies

d1
8000 V Unequal Pitch
Dimensions (mm) Cartridge Spares
H D No. of Kg incl.
EDP # Part Number D (χ90°) H d1 teeth EDP# Cartridges
021921 8000V100RBODY 100 106 68 32 6 022646 7065 2,29
D 021922 8000V125RBODY 125 131 63 40 8 022646 7065 3,04
021923 8000V160RBODY 160 166 63 40 10 022646 7065 5,43
021924 8000V200RBODY 200 206 63 60 12 022646 7065 8,77
021925 8000V250RBODY 250 256 63 60 16 022646 7065 15,48
021926 8000V315RBODY 315 321 80 60 20 022646 7065 29,85

8010 V Equal Pitch


023071 8010V100RBODY 100 106 68 32 6 022646 7065 2,29
021973 8010V125RBODY 125 131 63 40 8 022646 7065 3,04
021974 8010V160RBODY 160 166 63 40 10 022646 7065 5,43
021975 8010V200RBODY 200 206 63 60 12 022646 7065 8,77

Cutter Body *8100 V Unequal Pitch


022042 8100V125RBODY 125 131 63 40 6+1 022646 7065 3,04
022043 8100V160RBODY 160 166 63 40 8+1 022646 7065 5,43
022044 8100V200RBODY 200 206 63 60 10+2 022646 7065 8,77
022045 8100V250RBODY 250 256 63 60 10+2 022646 7065 15,48

81 FS 00 Cartridge
Spares

EDP # Part Number a mm (χ90°) EDP# EDP# EDP# Insert


014953 81FS00R-12 0,03-0,05 015266 D5013T 15241 T20 016858 72.602 SPHX12M512-EN
*The +1 and +2 under the number of inserts column represent the number of wiper cartridge locations.

8_0 V Technical Advice


Milling Cutter Body Order Example: 8010V100RBODY

81 FS 00 Cartridge

A
70
Mounting /Attachment

32
8_0 V Cutters Mounting & Attachment Dimensions (mm)

Dimensions (mm)
Ø Cutter
D Fixation d1 H7 D2 f f1 d2 d3 d4 d5 b1 t
Ø 100 Ø 32 mm Bore 32 53 - - - - - - 14,4 8
d4 d5
Ø 125 Ø 40 mm Bore 40 77 - - - - - - 16,4 9
Ø 160 Ø 40 mm Bore 40 100 66,7 - 14 20 - - 16,4 9
d2 d3
Ø 200 Ø 60 mm Bore 60 136 101,6 - 18 26 - - 25,7 14
Ø 250 Ø 60 mm Bore 60 180 101,6 - 18 26 - - 25,7 14
f1
Ø 315 Ø 60 mm Bore 60 240 101,6 177,8 18 26 22 32 25,7 14 f d1H7
(mm) b1
D2

Fixing onto Cutter Spindle


For cutter Ø 100, 125 & 160 mm.

Fixing onto Nose Spindle 7/24


with Centering Arbor
Spindle 7/24 No. 40 for cutter Ø 160 mm.
Spindle 7/24 No. 50 for cutter Ø 200 to 315 mm.
Spindle 7/24 No. 60 for cutter Ø 315 mm.

71 A
8_0 VA90_16 Face Mills

d1
8000 VA90_ 16 Unequal Pitch - Assembled Body & Cartridge
Dimensions (mm) Spares
H
No. of
EDP # Part Number D H d1 ap teeth EDP# Cartridge EDP# EDP#
021817 8000VA90-100R 16 106 68 32 16 6 015390 80VA90R-16 015262 D4010T 015240 T15
D
021819 8000VA90-125R 16 131 63 40 16 8 015390 80VA90R-16 015262 D4010T 015240 T15
021821 8000VA90-160R 16 166 63 40 16 10 015390 80VA90R-16 015262 D4010T 015240 T15
021823 8000VA90-200R 16 206 63 60 16 12 015390 80VA90R-16 015262 D4010T 015240 T15
021825 8000VA90-250R 16 256 63 60 16 16 015390 80VA90R-16 015262 D4010T 015240 T15
021827 8000VA90-315R 16 321 80 60 16 20 015390 80VA90R-16 015262 D4010T 015240 T15

8010 VA90_ 16 Equal Pitch - Assembled Body & Cartridge


021929 8010VA90-100R 16 106 68 32 16 6 015390 80VA90R-16 015262 D4010T 015240 T15
021931 8010VA90-125R 16 131 63 40 16 8 015390 80VA90R-16 015262 D4010T 015240 T15
021933 8010VA90-160R 16 166 63 40 16 10 015390 80VA90R-16 015262 D4010T 015240 T15
021935 8010VA90-200R 16 206 63 60 16 12 015390 80VA90R-16 015262 D4010T 015240 T15

8_0 VA90_ 16 Cartridge Spares


Cutter Body & Cartridge

EDP # Cartridge Part Number EDP#


015390 80VA90R- 16 015255 7065

8_0 VA90_ 16 Technical Advice


Milling Cutter Order Example: 8000VA90-315R16
Milling Insert Order Example: APHT1604PDTR-42 PFZ
For complete cutting conditions refer to page: A288

When using inserts with a radius larger than 2 mm,


the cartridge has to be modified.

AP_16 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed
Steels
180 - 220 0,14 - 0,40 8,0 - 16,0 220 - 260 0,12 - 0,35 3,0 - 8,0 220 - 300 0,15 - 0,45 0,2 - 3,0
Alloyed
Steels
70 - 110 0,14 - 0,35 8,0 - 16,0 100 - 150 0,12 - 0,30 3,0 - 8,0 100 - 195 0,15 - 0,40 0,2 - 3,0
Stainless
Steels
- - - 140 - 180 0,12 - 0,25 3,0 - 8,0 180 - 230 0,15 - 0,28 0,2 - 3,0
PH Stainless - - - 70 - 85 0,10 - 0,20 3,0 - 8,0 80 - 100 0,10 - 0,20 0,2 - 3,0
Cast Irons 140 - 280 0,14 - 0,28 8,0 - 16,0 180 - 300 0,12 - 0,25 3,0 - 8,0 200 - 350 0,18 - 0,30 0,2 - 3,0
Aluminium
275 - 450 0,06 - 0,25 8,0 - 16,0 400 - 750 0,04 - 0,20 3,0 - 8,0 700 - 1000 0,08 - 0,30 0,2 - 3,0
& Alloys
High Temp. - - - 35 - 50 0,10 - 0,20 3,0 - 8,0 45 - 60 0,10 - 0,20 0,2 - 3,0
Alloys
ap Hard Steels - - - 50 - 85 0,04 - 0,08 1,5 - 3,5 50 - 100 0,06 - 0,10 0,2 - 1,5
(52-56 HRC)
90°

D
Depth of Cut (ap)

A
72
85°
Inserts for 8_0 VA90_ 16
d

Application & Material Dimensions (mm) r l s


Roughing Semi-Finishing Finishing
EDP # Part Number Grade d l s r hm min
017621 APEX 16 04PDER-701 PFZ 9,52 16,66 4,76 Facet 0,02 APEX 16_
017623 APEX 16 04PDFR-701 SFZ 9,52 16,66 4,76 Facet 0,02
014066 APEX 16 04PDFR-701 GH1 9,52 16,66 4,76 Facet 0,02 -701
017291 APFW 16 04PDER MP91M 9,52 16,66 4,76 Facet 0,04 APFW 16_
017627 APFW 16 04PDTR X44 9,52 16,66 4,76 Facet 0,1
017628 APFW 16 04PDTR GH1 9,52 16,66 4,76 Facet 0,1
027883 APFW 16 04PDTR SC3025 9,52 16,66 4,76 Facet 0,1
017626 APFW 16 04PDTR SF30 9,52 16,66 4,76 Facet 0,1
017629 APHT 16 04PDTR SFZ 9,52 16,66 4,76 Facet 0,1
017632 APHT 16 04PDER SF30 9,52 16,66 4,76 Facet 0,05 APHT 16_
017633 APHT 16 04PDER SFZ 9,52 16,66 4,76 Facet 0,05
015154 APHT 16 04PDFR GH1 9,52 16,66 4,76 Facet 0,02
017293 APHT 16 04PDTR-42 MP91M 9,52 16,66 4,76 Facet 0,1 APHT 16_
017634 APHT 16 04PDTR-42 PFZ 9,52 16,66 4,76 Facet 0,1
015155 APHT 16 04PDTR-42 X500 9,52 16,66 4,76 Facet 0,1
-42
027718 APHT 16 04PDTR-42 SP6564 9,52 16,66 4,76 Facet 0,1
011649 APKT 16 04PDER-3M MP91M 9,52 16,66 4,76 Facet 0,1 APKT 16_
017294 APKT 16 04PDER-43 MP91M 9,52 16,66 4,76 Facet 0,08 -3M
014067 APKT 16 04PDER-43 PFZ 9,52 16,66 4,76 Facet 0,08
015156 APKT 16 04PDER-43 X500 9,52 16,66 4,76 Facet 0,08 APKT 16_
027887 APKT 16 04PDER-43 SC3025 9,52 16,66 4,76 Facet 0,08
027720 APKT 16 04PDER-43 SP6564 9,52 16,66 4,76 Facet 0,08 -43
023115 APKT 16 04PDER-45 X500 9,52 16,66 4,76 Facet 0,06
023114 APKT 16 04PDER-45 MP91M 9,52 16,66 4,76 Facet 0,06 APKT 16_
027887 APKT 16 04PDER-45 SP6564 9,52 16,66 4,76 Facet 0,06 -45
023102 APET 16 0402TR-42 PFZ 9,52 16,66 4,76 0,2 0,1
023103 APET 16 0408TR-42 PFZ 9,52 16,66 4,76 0,8 0,1 APET 16_
023104 APET 16 0410TR-42 PFZ 9,52 16,66 4,76 1,0 0,1
023105 APET 16 0415TR-42 PFZ 9,52 16,66 4,76 1,5 0,1 -42
023106 APET 16 0420TR-42 PFZ 9,52 16,66 4,76 2,0 0,1
017618 APET 16 0425TR-42 MP91M 9,52 16,66 4,76 2,5 0,1
017619 APET 16 0425TR-42 X500 9,52 16,66 4,76 2,5 0,1
023107 APET 16 0430TR-42 PFZ 9,52 16,66 4,76 3,0 0,1
017290 APET 16 0440TR-42 MP91M 9,52 16,66 4,76 4,0 0,1
024921 APET 16 0440TR-42 PFZ 9,52 16,66 4,76 4,0 0,1
017620 APET 16 0440TR-42 X500 9,52 16,66 4,76 4,0 0,1
025804 APET 16 0460TR-42 PFZ 9,52 16,66 4,76 6,0 0,1
027863 APHT 16 0408ER-46 SP6564 9,52 16,66 4,76 0,8 0,1 APHT 16_
027869 APHT 16 0408ER-46 X500 9,52 16,67 4,76 0,8 0,1
027864 APHT 16 0416ER-46 SP6564 9,52 16,68 4,76 1,6 0,1 -46
027870 APHT 16 0416ER-46 X500 9,52 16,69 4,76 1,6 0,1
027865 APHT 16 0424ER-46 SP6564 9,52 16,70 4,76 2,4 0,1
027871 APHT 16 0424ER-46 X500 9,52 16,71 4,76 2,4 0,1
027862 APHT 16 0432ER-46 SP6564 9,52 16,72 4,76 3,2 0,1
027866 APHT 16 0432ER-46 X500 9,52 16,73 4,76 3,2 0,1
027873 APHT 16 0440ER-46 SP6564 9,52 16,74 4,76 4,0 0,1
027873 APHT 16 0440ER-46 X500 9,52 16,75 4,76 4,0 0,1
027887 APHT 16 0450ER-46 SP6564 9,52 16,76 4,76 5,0 0,1
027874 APHT 16 0450ER-46 X500 9,52 16,77 4,76 5,0 0,1
027868 APHT 16 0464ER-46 SP6564 9,52 16,78 4,76 6,4 0,1
027875 APHT 16 0464ER-46 X500 9,52 16,79 4,76 6,4 0,1
017636 APHW 16 0440TR X44 9,52 16,66 4,76 4,0 0,1 APHW 16_
011488 APKT 16 0408E-2C MP91M 9,52 16,66 4,76 0,8 0,10
017633 APKT 16 0408E-2C PFZ 9,52 16,66 4,76 0,8 0,10
017228 APMT 16 0412E-2C MP91M 9,52 16,66 4,76 1,2 0,1
APKT 16_
013944 APMT 16 0416E-2C MP91M 9,52 16,66 4,76 1,6 0,1 -2C
013945 APMT 16 0424E-2C MP91M 9,52 16,66 4,76 2,4 0,1
013946 APMT 16 0432E-2C MP91M 9,52 16,66 4,76 3,2 0,1 APMT 16_
017229 APMT 16 0440E-2C MP91M 9,52 16,66 4,76 4,0 0,1 -2C
017230 APMT 16 0448E-2C MP91M 9,52 16,66 4,76 4,8 0,1
013947 APMT 16 0464E-2C MP91M 9,52 16,66 4,76 6,4 0,1

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

73A
8_0 VOD45_ 04 Face Mills

d1
8000 VOD45_ 04 Unequal Pitch - Assembled Body & Cartridge
Dimensions (mm) Spares
H
No. of
EDP # Part Number D H d1 ap ap max. teeth EDP# Cartridge EDP# EDP#
021837 8000VOD45-100R-04 100 68 32 3,5 8 6 014313 80VOD45R-04 015270 F4011T 015241 T20
021838 8000VOD45-125R-04 125 63 40 3,5 8 8 014313 80VOD45R-04 015270 D4010T 015241 T20
D
021839 8000VOD45-160R-04 160 63 40 3,5 8 10 014313 80VOD45R-04 015270 D4010T 015241 T20
021840 8000VOD45-200R-04 200 63 60 3,5 8 12 014313 80VOD45R-04 015270 D4010T 015241 T20
021841 8000VOD45-250R-04 250 63 60 3,5 8 16 014313 80VOD45R-04 015270 D4010T 015241 T20
021842 8000VOD45-315R-04 315 80 60 3,5 8 20 014313 80VOD45R-04 015270 D4010T 015241 T20

8010 VOD45_ 04 Equal Pitch - Assembled Body & Cartridge


021936 8010VOD45-100R-04 100 68 32 3,5 8 6 014313 80VOD45R-04 015270 F4011T 015241 T20
021937 8010VOD45-125R-04 125 63 40 3,5 8 8 014313 80VOD45R-04 015270 F4011T 015241 T20
021938 8010VOD45-160R-04 160 63 40 3,5 8 10 014313 80VOD45R-04 015270 F4011T 015241 T20
021939 8010VOD45-200R-04 200 63 60 3,5 8 12 014313 80VOD45R-04 015270 F4011T 015241 T20

Cutter Body & Cartridge *8100 VOD45_ 04 Unequal Pitch - Assembled Body & Cartridge
021982 8100VOD45-125R-04 125 63 40 3,5 8 6+1 014313 80VOD45R-04 015270 F4011T 015241 T20
021983 8100VOD45-160R-04 160 63 40 3,5 8 8+1 014313 80VOD45R-04 015270 F4011T 015241 T20
021984 8100VOD45-200R-04 200 63 60 3,5 8 10+2 014313 80VOD45R-04 015270 F4011T 015241 T20
021985 8100VOD45-250R-04 250 63 60 3,5 8 10+2 014313 80VOD45R-04 015270 F4011T 015241 T20

8_0 VOD45_ 04 Cartridge Spares

EDP # Cartridge Part Number EDP#


014313 80VOD45R- 04 015255 7065
*The +1 and +2 under the number of inserts column represent the number of wiper cartridge locations.

8_0 VOD45_ 04 Technical Advice


Milling Cutter Order Example: 8010VOD45-100R
Milling Insert Order Example: ODET0404APEN-44 MP91M
For complete cutting conditions refer to page: A288
Feedrate compensation: For 45° cutting, divide the hm value by the sine of the
approach angle (the sine of 45° = 0,707)

ie: hm or 0,08
0,707 0,707 = 0,113 mm programmed feed rate
87°

42°

ap1 max.
ap

D
Depth of Cut (ap)

A
74
Inserts for 8_0 VOD45_ 04 d 135°

r
Application & Material Dimensions (mm)
Roughing Semi-Finishing Finishing l s
EDP # Part Number Grade d l s r hm min
022199 ODET 04 04APEN-44 MP91M 12,7 4,0 4,76 Facet 0,04 ODET 04_
022198 ODET 04 04APEN-44 X500 12,7 4,0 4,76 Facet 0,04 -44
027722 ODET 04 04APEN-44 SP6564 12,7 4,0 4,76 Facet 0,04

024911 ODET 04 04APFN-441 GH1 12,7 4,0 4,76 Facet 0,02 ODET 04_
-441

027884 ODEW 04 04APTR-RA SC3025 12,7 4,0 4,76 Facet 0,19 ODEW 04_
-RA

017775 ODMT 04 04APEN-41 MP91M 12,7 4,0 4,76 Facet 0,04 ODMT 04_
022061 ODMT 04 04APEN-41 X500 12,7 4,0 4,76 Facet 0,04 -41
027724 ODMT 04 04APEN-41 SP6564 12,7 4,0 4,76 Facet 0,04

017303 ODMT 04 0408EN-41 MP91M 12,7 4,0 4,76 0,8 0,04 ODMT 04_
015143 ODMT 04 0408EN-41 X500 12,7 4,0 4,76 0,8 0,04 -41
027723 ODMT 04 0408EN-41 SP6564 12,7 4,0 4,76 0,8 0,04

017304 ODMW 04 0408SN MP91M 12,7 4,0 4,76 0,8 0,27 ODMW 04_
015130 ODMW 04 0408SN PFZ 12,7 4,0 4,76 0,8 0,27 -SN
029096 ODMW 04 0408SN SC3025 12,7 4,0 4,76 0,8 0,27
017671 ODMW 04 0408SN SF30 12,7 4,0 4,76 0,8 0,27
024115 ODMW 04 0408SN X44 12,7 4,0 4,76 0,8 0,27
017672 ODMW 04 0408SN X500 12,7 4,0 4,76 0,8 0,27
027197 ODMW 04 0408SN SP6564 12,7 4,0 4,76 0,8 0,27

OD_04 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels 180 - 220 0,30 - 0,50 2,0 - 3,5 220 - 260 0,20 - 0,35 1,0 - 2,0 220 - 300 0,08 - 0,15 0,2 - 1,0
Alloyed Steels 70 - 110 0,27 - 0,40 2,0 - 3,5 100 - 150 0,20 - 0,30 1,0 - 2,0 100 - 195 0,08 - 0,15 0,2 - 1,0
Stainless Steels 120 - 140 0,20 - 0,35 2,0 - 3,5 140 - 180 0,15 - 0,25 1,0 - 2,0 180 - 230 0,05 - 0,15 0,2 - 1,0
PH Stainless 55 - 70 0,15 - 0,25 2,0 - 3,5 70 - 85 0,10 - 0,20 1,0 - 2,0 80 - 100 0,05 - 0,10 0,2 - 1,0
Cast Irons 155 - 290 0,30 - 0,35 2,0 - 3,5 195 - 310 0,15 - 0,25 1,0 - 2,0 215 - 360 0,05 - 0,15 0,2 - 1,0
Aluminium & Alloys 275 - 450 0,20 - 0,30 2,0 - 3,5 400 - 750 0,10 - 0,25 1,0 - 2,0 700 - 1000 0,05 - 0,15 0,2 - 1,0
High Temp. Alloys 25 - 40 0,15 - 0,25 2,0 - 3,5 35 - 50 0,10 - 0,20 1,0 - 2,0 45 - 60 0,05 - 0,10 0,2 - 1,0
Hard Steels (52-56 HRC) - - - - - - - - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

75 A
8_0 VOD45_ 06 Face Mills

d1
8000 VOD45_ 06 Unequal Pitch - Assembled Body & Cartridge
Dimensions (mm) Spares
H
No. of
EDP # Part Number D H d1 ap ap1 max. teeth EDP# Cartridge EDP# EDP#
026638 8000VOD45-100R-06 100 68 32 4,5 10,0 6 026587 80VOD45R-06 015270 F4011T 015241 T20
D 026639 8000VOD45-125R-06 125 63 40 4,5 10,0 8 026587 80VOD45R-06 015270 D4010T 015241 T20
026640 8000VOD45-160R-06 160 63 40 4,5 10,0 10 026587 80VOD45R-06 015270 D4010T 015241 T20
026641 8000VOD45-200R-06 200 63 60 4,5 10,0 12 026587 80VOD45R-06 015270 D4010T 015241 T20
026642 8000VOD45-250R-06 250 63 60 4,5 10,0 16 026587 80VOD45R-06 015270 D4010T 015241 T20
026643 8000VOD45-315R-06 315 80 60 4,5 10,0 20 026587 80VOD45R-06 015270 D4010T 015241 T20

8010 VOD45_ 06 Equal Pitch - Assembled Body & Cartridge


026645 8010VOD45-100R-06 100 68 32 4,5 10,0 6 026587 80VOD45R-06 015270 F4011T 015241 T20
026646 8010VOD45-125R-06 125 63 40 4,5 10,0 8 026587 80VOD45R-06 015270 F4011T 015241 T20
026647 8010VOD45-160R-06 160 63 40 4,5 10,0 10 026587 80VOD45R-06 015270 F4011T 015241 T20
026648 8010VOD45-200R-06 200 63 60 4,5 10,0 12 026587 80VOD45R-06 015270 F4011T 015241 T20

Cutter Body & Cartridge


*8100 VOD45_ 06 Unequal Pitch - Assembled Body & Cartridge
026649 8100VOD45-125R-06 125 63 40 4,5 10,0 6+1 026587 80VOD45R-06 015270 F4011T 015241 T20
026650 8100VOD45-160R-06 160 63 40 4,5 10,0 8+1 026587 80VOD45R-06 015270 F4011T 015241 T20
026651 8100VOD45-200R-06 200 63 60 4,5 10,0 10+2 026587 80VOD45R-06 015270 F4011T 015241 T20
026652 8100VOD45-250R-06 250 63 60 4,5 10,0 10+2 026587 80VOD45R-06 015270 F4011T 015241 T20

8_0 VOD45_ 06 Cartridge Spares

EDP # Cartridge Part Number EDP#


026587 80VOD45R-06 015255 7065
*The +1 and +2 under the number of inserts column represent the number of wiper cartridge locations.

8_0 VOD45_ 06 Technical Advice


Milling Cutter Order Example: 8000VOD45-315R-06
Milling Insert Order Example: ODMT0605APEN-41 MP91M
For complete cutting conditions refer to page: A288
Feedrate compensation: For 45° cutting, divide the hm value by the sine of the
approach angle (the sine of 45° = 0,707)

ie: hm or 0,08
0,707 0,707 = 0,113 mm programmed feed rate

87°
42°

Depth of Cut (ap)

A
76
Inserts for 8_0 VOD45_ 06 d 135°

r
Application & Material Dimensions (mm)
Roughing Semi-Finishing Finishing l s
EDP # Part Number Grade d l s r hm min
026591 ODET 06 05APEN-44 MP91M 16,0 6,0 5,55 Facet 0,04 ODET 06_
026598 ODET 06 05APEN-44 SP4036 16,0 6,0 5,55 Facet 0,04 -44
027891 ODET 06 05APEN-44 SP6564 16,0 6,0 5,55 Facet 0,04
026592 ODET 06 05APEN-44 X500 16,0 6,0 5,55 Facet 0,04

026588 ODET 06 05APFN-441 GH1 16,0 6,0 5,55 Facet 0,02 ODET 06_
-441

027885 ODEW 06 05APTR-RA SC3025 16,0 6,0 5,55 Facet 0,19 ODEW 06_
-RA

026589 ODMT 06 05APEN-41 MP91M 16,0 6,0 5,55 Facet 0,04 ODMT 06_
026597 ODMT 06 05APEN-41 SP4036 16,0 6,0 5,55 Facet 0,04 -41
027892 ODMT 06 05APEN-41 SP6564 16,0 6,0 5,55 Facet 0,04
026590 ODMT 06 05APEN-41 X500 16,0 6,0 5,55 Facet 0,04

025836 ODMW 06 0512SN MP91M 16,0 6,0 5,55 1,2 0,27 ODMW 06_
029097 ODMW 06 0512SN SC3025 16,0 6,0 5,55 1,2 0,27 -SN
025837 ODMW 06 0512SN SF30 16,0 6,0 5,55 1,2 0,27
025838 ODMW 06 0512SN X500 16,0 6,0 5,55 1,2 0,27
027743 ODMW 06 0512SN SP6564 16,0 6,0 5,55 1,2 0,27

026595 ODMW 06 0512TN MP91M 16,0 6,0 5,55 1,2 0,17 ODMW 06_
026599 ODMW 06 0512TN SP4036 16,0 6,0 5,55 1,2 0,17 -TN
027893 ODMW 06 0512TN SP6564 16,0 6,0 5,55 1,2 0,17
026596 ODMW 06 0512TN X500 16,0 6,0 5,55 1,2 0,17

OD_06 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels 180 - 220 0,30 - 0,70 2,5 - 4,5 220 - 260 0,20 - 0,40 1,0 - 2,0 220 - 300 0,08 - 0,15 0,2 - 1,0
Alloyed Steels 70 - 110 0,27 - 0,50 2,5 - 4,5 100 - 150 0,20 - 0,35 1,0 - 2,0 100 - 195 0,08 - 0,15 0,2 - 1,0
Stainless Steels 120 - 140 0,27 - 0,40 2,5 - 4,5 140 - 180 0,15 - 0,25 1,0 - 2,0 180 - 230 0,05 - 0,15 0,2 - 1,0
PH Stainless 55 - 70 0,15 - 0,30 2,5 - 4,5 70 - 85 0,10 - 0,20 1,0 - 2,0 80 - 100 0,05 - 0,10 0,2 - 1,0
Cast Irons 155 - 290 0,20 - 0,45 2,5 - 4,5 195 - 310 0,15 - 0,30 1,0 - 2,0 215 - 360 0,05 - 0,15 0,2 - 1,0
Aluminium & Alloys 275 - 450 0,20 - 0,35 2,5 - 4,5 400 - 750 0,10 - 0,25 1,0 - 2,0 700 - 1000 0,05 - 0,15 0,2 - 1,0
High Temp. Alloys 25 - 40 0,17 - 0,25 2,5 - 4,5 35 - 50 0,10 - 0,20 1,0 - 2,0 45 - 60 0,05 - 0,10 0,2 - 1,0
Hard Steels (52-56 HRC) - - - 50 - 85 0,06 - 0,12 0,5 - 1,5 50 - 100 0,03 - 0,06 0,2 - 0,5

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

77 A
8_0 VR00_ 16 Face Mills

d1
8000 VR00_ 16 Unequal Pitch - Assembled Body & Cartridge
Dimensions (mm) Spares
H
No. of
EDP # Part Number D H d1 ap teeth EDP# Cartridge EDP# EDP#
021844 8000VR00-100R 100 68 32 8 6 014316 80VRP00R-16 015266 D5013T 015241 T20
D
021845 8000VR00-125R 125 63 40 8 8 014316 80VRP00R-16 015266 D5013T 015241 T20
021846 8000VR00-160R 160 63 40 8 10 014316 80VRP00R-16 015266 D5013T 015241 T20
021847 8000VR00-200R 200 63 60 8 12 014316 80VRP00R-16 015266 D5013T 015241 T20
021848 8000VR00-250R 250 63 60 8 16 014316 80VRP00R-16 015266 D5013T 015241 T20
021849 8000VR00-315R 315 80 60 8 20 014316 80VRP00R-16 015266 D5013T 015241 T20

8010 VR00_ 16 Equal Pitch - Assembled Body & Cartridge


021940 8010VR00-100R 100 68 32 8 6 014316 80VRP00R-16 015266 D5013T 015241 T20
021941 8010VR00-125R 125 63 40 8 8 014316 80VRP00R-16 015266 D5013T 015241 T20
021942 8010VR00-160R 160 63 40 8 10 014316 80VRP00R-16 015266 D5013T 015241 T20
021943 8010VR00-200R 200 63 60 8 12 014316 80VRP00R-16 015266 D5013T 015241 T20

Cutter Body & Cartridge


*8100 VR00_ 16 Unequal Pitch - Assembled Body & Cartridge
021988 8100VR00-125R 125 63 40 8 6+1 014316 80VRP00R-16 015266 D5013T 015241 T20
021989 8100VR00-160R 160 63 40 8 8+1 014316 80VRP00R-16 015266 D5013T 015241 T20
021990 8100VR00-200R 200 63 60 8 10+2 014316 80VRP00R-16 015266 D5013T 015241 T20
021991 8100VR00-250R 250 63 60 8 10+2 014316 80VRP00R-16 015266 D5013T 015241 T20

8_0 VR00_ 16 Cartridge Spares

EDP # Cartridge Part Number EDP#


014316 80VRP00R- 16 015255 7065
*The +1 and +2 under the number of inserts column represent the number of wiper cartridge locations.

8_0 VR00_ 16 Technical Advice


Milling Cutter Order Example: 8000VR00-315R
Milling Insert Order Example: RPHT1606M0E-421 PFZ
For complete cutting conditions refer to page: A288

ap

D
Depth of Cut (ap)

A
78
Inserts for 8_0 VR00_ 16

d s
Application & Material Dimensions (mm)
Roughing Semi-Finishing Finishing
EDP # Part Number Grade d l s r hm min
015131 RPHT 16 06M0E-421 PFZ 16,0 - 6,35 8,0 0,04 RPHT 16_
-421

015223 RPMT 16 06M0E-41 X500 16,0 - 6,35 8,0 0,05 RPMT 16_
-41

RP_16 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels 180 - 220 0,30 - 0,70 3,0 - 8,0 220 - 260 0,20 - 0,40 1,0 - 3,0 220 - 300 0,08 - 0,15 0,2 - 1,0
Alloyed Steels 70 - 110 0,25 - 0,60 3,0 - 8,0 100 - 150 0,20 - 0,35 1,0 - 3,0 100 - 195 0,08 - 0,15 0,2 - 1,0
Stainless Steels 120 - 140 0,25 - 0,45 3,0 - 8,0 140 - 180 0,15 - 0,25 1,0 - 3,0 180 - 230 0,05 - 0,15 0,2 - 1,0
PH Stainless - - - - - - - - -
Cast Irons - - - - - - - - -
Aluminium & Alloys - - - - - - - - -
High Temp. Alloys - - - - - - - - -
Hard Steels (52-56 HRC) - - - - - - - - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

79 A
8_0 VS45_ 12 Face Mills

d1
8000 VS45_ 12 Unequal Pitch - Assembled Body & Cartridge
Dimensions (mm) Spares
H
No. of
EDP # Part Number D H d1 ap teeth EDP# Cartridge EDP# EDP#
021851 8000VS45-100R 100 68 32 7 6 014946 80VS45R-12 015266 D5013T 015241 T20
021852 8000VS45-125R 125 63 40 7 8 014946 80VS45R-12 015266 D5013T 015241 T20
D
021853 8000VS45-160R 160 63 40 7 10 014946 80VS45R-12 015266 D5013T 015241 T20
021854 8000VS45-200R 200 63 60 7 12 014946 80VS45R-12 015266 D5013T 015241 T20
021855 8000VS45-250R 250 63 60 7 16 014946 80VS45R-12 015266 D5013T 015241 T20
021856 8000VS45-315R 315 80 60 7 20 014946 80VS45R-12 015266 D5013T 015241 T20

*8100 VS45_ 12 Unequal Pitch - Assembled Body & Cartridge


021994 8100VS45-125R 125 63 40 7 6+1 014946 80VS45R-12 015266 D5013T 015241 T20
021995 8100VS45-160R 160 63 40 7 8+1 014946 80VS45R-12 015266 D5013T 015241 T20
021996 8100VS45-200R 200 63 60 7 10+2 014946 80VS45R-12 015266 D5013T 015241 T20
021997 8100VS45-250R 250 63 60 7 10+2 014946 80VS45R-12 015266 D5013T 015241 T20

Cutter Body & Cartridge


8_0 VS45_ 12 Cartridge Spares

EDP # Cartridge Part Number EDP#


014946 80VS45R- 12 015255 7065
*The +1 and +2 under the number of inserts column represent the number of wiper cartridge locations.

8_0 VS45_ 12 Technical Advice


Milling Cutter Order Example: 8000VS45-315R
Milling Insert Order Example: SCMT12M512EN-41 MP91M
For complete cutting conditions refer to page: A288
Feedrate compensation: For 45° cutting, divide the hm value by the sine of the
approach angle (the sine of 45° = 0,707)

ie: hm or 0,08
0,707 0,707 = 0,113 mm programmed feed rate

45°

45°
ap a

D
Depth of Cut (ap)

A
80
r
Inserts for 8_0 VS45_ 12 d

Application & Material Dimensions (mm) l


s
Roughing Semi-Finishing Finishing
EDP # Part Number Grade d l s r hm min
017312 SCCT 12 M5ACER MP91M 12,7 12,7 5,0 Facet 0,03 SCCT 12_
025811 SCCT 12 M5ACER SP4036 12,7 12,7 5,0 Facet 0,15
017695 SCCT 12 M5ACER GH1 12,7 12,7 5,0 Facet 0,15
017693 SCCT 12 M5ACER SF30 12,7 12,7 5,0 Facet 0,15
017696 SCCT 12 M5ACER SFZ 12,7 12,7 5,0 Facet 0,15
017694 SCCT 12 M5ACER X44 12,7 12,7 5,0 Facet 0,15

017313 SCHT 12 M5ACTN MP91M 12,7 12,7 5,0 Facet 0,15 SCHT 12_
017697 SCHT 12 M5ACTN PFZ 12,7 12,7 5,0 Facet 0,15
027894 SCHT 12 M5ACTN SP6564 12,7 12,7 5,0 Facet 0,15
017698 SCHT 12 M5ACTN X500 12,7 12,7 5,0 Facet 0,15

015144 SCKT 12 M5ACSN-41 X500 12,7 12,7 5,0 Facet 0,12 SCKT 12_
017314 SCKT 12 M5ACSN-41 MP91M 12,7 12,7 5,0 Facet 0,12 -41
017699 SCKT 12 M5ACSN-41 PFZ 12,7 12,7 5,0 Facet 0,12
027895 SCKT 12 M5ACSN-41 SP6564 12,7 12,7 5,0 Facet 0,12

017706 SCMT 12 M508E SF30 12,7 12,7 5,0 0,8 0,15 SCMT 12_
024944 SCMT 12 M508E X44 12,7 12,7 5,0 0,8 0,15
025832 SCMT 12 M508E PFZ 12,7 12,7 5,0 0,8 0,15
017707 SCMT 12 M512E SF30 12,7 12,7 5,0 1,2 0,15
017709 SCMT 12 M512T GH1 12,7 12,7 5,0 1,2 0,15
017316 SCMT 12 M512T MP91M 12,7 12,7 5,0 1,2 0,15
015227 SCMT 12 M512T PFZ 12,7 12,7 5,0 1,2 0,15
017708 SCMT 12 M512T SF30 12,7 12,7 5,0 1,2 0,15
017710 SCMT 12 M512T SFZ 12,7 12,7 5,0 1,2 0,15
015228 SCMT 12 M512T X44 12,7 12,7 5,0 1,2 0,15
024129 SCMT 12 M512T X500 12,7 12,7 5,0 1,2 0,12

017317 SCMT 12 M512EN-41 MP91M 12,7 12,7 5,0 1,2 0,05 SCMT 12_
024108 SCMT 12 M512EN-41 PFZ 12,7 12,7 5,0 1,2 0,05 -41
015226 SCMT 12 M512EN-41 X500 12,7 12,7 5,0 1,2 0,05
027732 SCMT 12 M512EN-41 SP6564 12,7 12,7 5,0 1,2 0,05

SC_12 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels 180 - 220 0,20 - 0,60 3,5 - 7,0 220 - 260 0,20 - 0,45 1,0 - 3,5 220 - 300 0,15 - 0,28 0,2 - 1,0
Alloyed Steels 70 - 110 0,20 - 0,45 3,5 - 7,0 100 - 150 0,20 - 0,40 1,0 - 3,5 100 - 195 0,15 - 0,28 0,2 - 1,0
Stainless Steels 120 - 140 0,20 - 0,35 3,5 - 7,0 140 - 180 0,15 - 0,30 1,0 - 3,5 180 - 230 0,15 - 0,28 0,2 - 1,0
PH Stainless - - - 75 - 135 0,15 - 0,28 1,0 - 3,5 - - -
Cast Irons 140 - 280 0,15 - 0,40 3,5 - 7,0 180 - 300 0,15 - 0,30 1,0 - 3,5 200 - 350 0,15 - 0,28 0,2 - 1,0
Aluminium & Alloys - - - - - - - - -
High Temp. Alloys - - - 25 - 45 0,10 - 0,25 1,0 - 3,5 - - -
Hard Steels (52-56 HRC) - - - 50 - 85 0,06 - 0,12 1,0 - 2,5 50 - 100 0,04 - 0,08 0,2 - 1,0

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

81 A
8_0 VSE45_ 09 Face Mills

d1
8000 VSE45_ 09 Unequal Pitch - Assembled Body & Cartridge
Dimensions (mm) Spares
H No. of
EDP # Part Number D H d1 ap teeth EDP# Cartridge EDP# EDP#
021858 8000VSE45-100R09 100 68 32 5 6 014947 80VSE45R-09 015269 F3508T 015240 T15
D
021861 8000VSE45-125R09 125 63 40 5 8 014947 80VSE45R-09 015269 F3508T 015240 T15
021864 8000VSE45-160R09 160 63 40 5 10 014947 80VSE45R-09 015269 F3508T 015240 T15
021867 8000VSE45-200R09 200 63 60 5 12 014947 80VSE45R-09 015269 F3508T 015240 T15
021870 8000VSE45-250R09 250 63 60 5 16 014947 80VSE45R-09 015269 F3508T 015240 T15
021873 8000VSE45-315R09 315 80 60 5 20 014947 80VSE45R-09 015269 F3508T 015240 T15

8010 VSE45_ 09 Equal Pitch - Assembled Body & Cartridge


021944 8010VSE45-100R09 100 68 32 5 6 014947 80VSE45R-09 015269 F3508T 015240 T15
021947 8010VSE45-125R09 125 63 40 5 8 014947 80VSE45R-09 015269 F3508T 015240 T15
021950 8010VSE45-160R09 160 63 40 5 10 014947 80VSE45R-09 015269 F3508T 015240 T15
021953 8010VSE45-200R09 200 63 60 5 12 014947 80VSE45R-09 015269 F3508T 015240 T15
Cutter Body & Cartridge
*8100 VSE45_ 09 Unequal Pitch - Assembled Body & Cartridge
022000 8100VSE45-125R09 125 63 40 5 6+1 014947 80VSE45R-09 015269 F3508T 015240 T15
022003 8100VSE45-160R09 160 63 40 5 8+1 014947 80VSE45R-09 015269 F3508T 015240 T15
022006 8100VSE45-200R09 200 63 60 5 10+2 014947 80VSE45R-09 015269 F3508T 015240 T15
022009 8100VSE45-250R09 250 63 60 5 10+2 014947 80VSE45R-09 015269 F3508T 015240 T15

8_0 VSE45_ 09 Cartridge Spares

EDP # Cartridge Part Number EDP#


014947 80VSE45R-09 015255 7065
*The +1 and +2 under the number of inserts column represent the number of wiper cartridge locations.

8_0 VSE45_ 09 Technical Advice


Milling Cutter Order Example: 8000VSE45-250R09
Milling Insert Order Example: SDKT09T3AEEN-45 X500
For complete cutting conditions refer to page: A288
Feedrate compensation: For 45° cutting, divide the hm value by the sine of the
approach angle (the sine of 45° = 0,707)

ie: hm or 0,08
0,707 0,707 = 0,113 mm programmed feed rate

45°

ap

D
Depth of Cut (ap)

A
82
Inserts for 8_0 VSE45_ 09 d r

Application & Material Dimensions (mm) l


Roughing Semi-Finishing Finishing
s
EDP # Part Number Grade d l s r hm min
017714 SDCT 09 T3AEEN SF30 9,52 9,52 3,97 Facet 0,04 SDCT 09_
025842 SDCT 09 T3AEEN SP4036 9,52 9,52 3,97 Facet 0,04
017242 SDCT 09 T3AEEN GH1 9,52 9,52 3,97 Facet 0,02
017715 SDCW 09 T3AEFN SFZ 9,52 9,52 3,97 Facet 0,02 SDCW 09_
018204 SDCW 09 T3AEFN CN35 9,52 9,52 3,97 Facet 0,12
017716 SDCW 09 T3AEFN SF30 9,52 9,52 3,97 Facet 0,15
027118 SDCW 09 T3AEFN SFZ 9,52 9,52 3,97 Facet 0,15
017717 SDCW 09 T3AEFN X44 9,52 9,52 3,97 Facet 0,15
017726 SDEX 09 T3AEEN-701 PFZ 9,52 9,52 3,97 Facet 0,03 SDEX 09_
015148 SDEX 09 T3AEEN-701 GH1 9,52 9,52 3,97 Facet 0,02 -701
015229 SDEX 09 T3AEEN-701 SFZ 9,52 9,52 3,97 Facet 0,02
017320 SDHT 09 T3AEEN-421 MP91M 9,52 9,52 3,97 Facet 0,03 SDHT 09_
023356 SDHT 09 T3AEEN-421 PFZ 9,52 9,52 3,97 Facet 0,03 -421
015186 SDHT 09 T3AEEN-421 X500 9,52 9,52 3,97 Facet 0,03
027733 SDHT 09 T3AEEN-421 SP6564 9,52 9,52 3,97 Facet 0,03
017323 SDHW 09 T3AETN MP91M 9,52 9,52 3,97 Facet 0,10 SDHW 09_
023358 SDHW 09 T3AETN PFZ 9,52 9,52 3,97 Facet 0,10
015231 SDHW 09 T3AETN X500 9,52 9,52 3,97 Facet 0,10
027741 SDHW 09 T3AETN SP6564 9,52 9,52 3,97 Facet 0,10
026600 SDKT 09 T3AEEN-45 MP91M 9,52 9,52 3,97 Facet 0,05 SDKT 09_
026602 SDKT 09 T3AEEN-45 X500 9,52 9,52 3,97 Facet 0,05 -45
027738 SDKT 09 T3AEEN-45 SP6564 9,52 9,52 3,97 Facet 0,05
017319 SDET 09 T308EN MP91M 9,52 9,52 3,97 0,8 0,03 SDET 09_
017724 SDET 09 T308EN PFZ 9,52 9,52 3,97 0,8 0,03
017725 SDET 09 T308EN GH1 9,52 9,52 3,97 0,8 0,02
017325 SDMT 09 T308EN-41 MP91M 9,52 9,52 3,97 0,8 0,04 SDMT 09_
023362 SDMT 09 T308EN-41 PFZ 9,52 9,52 3,97 0,8 0,04 -41
014410 SDMT 09 T308EN-41 X500 9,52 9,52 3,97 0,8 0,04
027736 SDMT 09 T308EN-41 SP6564 9,52 9,52 3,97 0,8 0,04
017327 SDMW 09 T308TN MP91M 9,52 9,52 3,97 0,8 0,15 SDMW 09_
027742 SDMW 09 T308TN SP6564 9,52 9,52 3,97 0,8 0,15
023363 SDMW 09 T308TN PFZ 9,52 9,52 3,97 0,8 0,15
015232 SDMW 09 T308TN X500 9,52 9,52 3,97 0,8 0,12

SD_09 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels 180 - 220 0,12 - 0,30 3,0 - 5,0 220 - 260 0,10 - 0,25 1,0 - 3,0 220 - 300 0,08 - 0,15 0,2 - 1,0
Alloyed Steels 70 - 110 0,12 - 0,25 3,0 - 5,0 100 - 150 0,10 - 0,20 1,0 - 3,0 100 - 195 0,08 - 0,15 0,2 - 1,0
Stainless Steels 120 - 140 0,12 - 0,22 3,0 - 5,0 140 - 180 0,10 - 0,20 1,0 - 3,0 180 - 230 0,05 - 0,15 0,2 - 1,0
PH Stainless - - - 70 - 85 0,10 - 0,18 1,0 - 3,0 80 - 100 0,05 - 0,10 0,2 - 1,0
Cast Irons 140 - 280 0,12 - 0,25 3,0 - 5,0 180 - 300 0,10 - 0,20 1,0 - 3,0 200 - 350 0,05 - 0,15 0,2 - 1,0
Aluminium & Alloys 275 - 450 0,10 - 0,22 3,0 - 5,0 400 - 750 0,08 - 0,18 1,0 - 3,0 700 - 1000 0,05 - 0,15 0,2 - 1,0
High Temp. Alloys - - - 35 - 50 0,10 - 0,18 1,0 - 3,0 45 - 60 0,05 - 0,10 0,2 - 1,0
Hard Steels (52-56 HRC) - - - - - - 50 - 100 0,03 - 0,06 0,2 - 0,5

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

83 A
8_0 VSE45_ 12 Face Mills

d1
8000 VSE45_ 12 Unequal Pitch - Assembled Body & Cartridge
Dimensions (mm) Spares
H No. of
EDP # Part Number D H d1 ap teeth EDP# Cartridge EDP# EDP#
021859 8000VSE45-100R 12 100 68 32 7 6 014948 80VSE45R-12 015270 F4011T 015241 T20
021862 8000VSE45-125R 12 125 63 40 7 8 014948 80VSE45R-12 015270 F4011T 015241 T20
D
021865 8000VSE45-160R 12 160 63 40 7 10 014948 80VSE45R-12 015270 F4011T 015241 T20
021868 8000VSE45-200R 12 200 63 60 7 12 014948 80VSE45R-12 015270 F4011T 015241 T20
021871 8000VSE45-250R 12 250 63 60 7 16 014948 80VSE45R-12 015270 F4011T 015241 T20
021874 8000VSE45-315R 12 315 80 60 7 20 014948 80VSE45R-12 015270 F4011T 015241 T20

8010 VSE45_ 12 Equal Pitch - Assembled Body & Cartridge


021945 8010VSE45-100R 12 100 68 32 7 6 014948 80VSE45R-12 015270 F4011T 015241 T20
021948 8010VSE45-125R 12 125 63 40 7 8 014948 80VSE45R-12 015270 F4011T 015241 T20
021951 8010VSE45-160R 12 160 63 40 7 10 014948 80VSE45R-12 015270 F4011T 015241 T20
021954 8010VSE45-200R 12 200 63 60 7 12 014948 80VSE45R-12 015270 F4011T 015241 T20

Cutter Body & Cartridge *8100 VSE45_ 12 Unequal Pitch - Assembled Body & Cartridge
022001 8100VSE45-125R 12 125 63 40 7 6+1 014948 80VSE45R-12 015270 F4011T 015241 T20
022004 8100VSE45-160R 12 160 63 40 7 8+1 014948 80VSE45R-12 015270 F4011T 015241 T20
022007 8100VSE45-200R 12 200 63 60 7 10+2 014948 80VSE45R-12 015270 F4011T 015241 T20
022010 8100VSE45-250R 12 250 63 60 7 10+2 014948 80VSE45R-12 015270 F4011T 015241 T20

8_0 VSE45_ 12 Cartridge Spares

EDP # Cartridge Part Number EDP#


014948 80VSE45R- 12 015255 7065
*The +1 and +2 under the number of inserts column represent the number of wiper cartridge locations.

8_0 VSE45_ 12 Technical Advice


Milling Cutter Order Example: 8000VSE45-250R12
Milling Insert Order Example: SDKT1204AEEN-45 X500
For complete cutting conditions refer to page: A288

SD_12 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed
Steels
180 - 220 0,20 - 0,45 3,0 - 6,0 220 - 260 0,15 - 0,30 1,0 - 3,0 220 - 300 0,15 - 0,17 0,2 - 1,0
Alloyed
Steels
70 - 110 0,20 - 0,35 3,0 - 6,0 100 - 150 0,15 - 0,25 1,0 - 3,0 100 - 195 0,15 - 0,17 0,2 - 1,0
Stainless
Steels
120 - 140 0,15 - 0,30 3,0 - 6,0 140 - 180 0,15 - 0,25 1,0 - 3,0 180 - 230 0,15 - 0,17 0,2 - 1,0
PH Stainless 55 - 70 0,15 - 0,25 2,0 - 4,0 70 - 85 0,15 - 0,20 1,0 - 2,0 80 - 100 0,05 - 0,10 0,2 - 1,0
Cast Irons 140 - 280 0,15 - 0,30 3,0 - 6,0 180 - 300 0,10 - 0,22 1,0 - 3,0 200 - 350 0,05 - 0,15 0,2 - 1,0
Aluminium
275 - 450 0,15 - 0,30 3,0 - 6,0 400 - 750 0,10 - 0,22 1,0 - 3,0 700 - 1000 0,05 - 0,15 0,2 - 1,0
& Alloys
45° High Temp. 25 - 40 0,15 - 0,25 2,0 - 4,0 35 - 50 0,15 - 0,20 1,0 - 2,0 45 - 60 0,05 - 0,10 0,2 - 1,0
Alloys
Hard Steels - - - 50 - 85 0,06 - 0,12 0,5 - 1,5 50 - 100 0,03 - 0,06 0,2 - 0,5
(52-56 HRC)
ap

D
Depth of Cut (ap)

A
84
Inserts for 8_0 VSE45_ 12 d r

Application & Material Dimensions (mm) l


Roughing Semi-Finishing Finishing s
EDP # Part Number Grade d l s r hm min
018203 SDCT 12 04AEEN SF30 12,7 12,7 4,76 Facet 0,04 SDCT 12_
017243 SDCT 12 04AEFN GH1 12,7 12,7 4,76 Facet 0,02

017318 SDCW 12 04AEEN MP91M 12,7 12,7 4,76 Facet 0,03 SDCW 12_
017722 SDCW 12 04AETN GH1 12,7 12,7 4,76 Facet 0,15
018205 SDCW 12 04AETN CN35 12,7 12,7 4,76 Facet 0,17
017720 SDCW 12 04AETN SF30 12,7 12,7 4,76 Facet 0,15
017723 SDCW 12 04AETN SFZ 12,7 12,7 4,76 Facet 0,10
017721 SDCW 12 04AETN X44 12,7 12,7 4,76 Facet 0,15

017727 SDEX 12 04AEEN-701 PFZ 12,7 12,7 4,76 Facet 0,03 SDEX 12_
015149 SDEX 12 04AEEN-701 GH1 12,7 12,7 4,76 Facet 0,02 -701
015230 SDEX 12 04AEEN-701 SFZ 12,7 12,7 4,76 Facet 0,02

017321 SDHT 12 04AEEN-421 MP91M 12,7 12,7 4,76 Facet 0,04 SDHT 12_
015133 SDHT 12 04AEEN-421 PFZ 12,7 12,7 4,76 Facet 0,04 -421
015187 SDHT 12 04AEEN-421 X500 12,7 12,7 4,76 Facet 0,04
027734 SDHT 12 04AEEN-421 SP6564 12,7 12,7 4,76 Facet 0,04

017322 SDHT 12 04AETN-42 MP91M 12,7 12,7 4,76 Facet 0,15 SDHT 12_
017728 SDHT 12 04AETN-42 PFZ 12,7 12,7 4,76 Facet 0,15 -42
027735 SDHT 12 04AETN-42 SP6564 12,7 12,7 4,76 Facet 0,15
017729 SDHT 12 04AETN-42 X500 12,7 12,7 4,76 Facet 0,10

017324 SDHW 12 04AETN MP91M 12,7 12,7 4,76 Facet 0,15 SDHW 12_
015134 SDHW 12 04AETN PFZ 12,7 12,7 4,76 Facet 0,15
017730 SDHW 12 04AETN X500 12,7 12,7 4,76 Facet 0,15

029456 SDKT 12 04AEEN-45 MP91M 12,7 12,7 4,76 Facet 0,05 SDKT 12_
029457 SDKT 12 04AEEN-45 X500 12,7 12,7 4,76 Facet 0,05 -45
029455 SDKT 12 04AEEN-45 SP6564 12,7 12,7 4,76 Facet 0,05

017326 SDMT 12 0412EN-41 MP91M 12,7 12,7 4,76 1,2 0,05 SDMT 12_
015135 SDMT 12 0412EN-41 PFZ 12,7 12,7 4,76 1,2 0,05 -41
014411 SDMT 12 0412EN-41 X500 12,7 12,7 4,76 1,2 0,05
027737 SDMT 12 0412EN-41 SP6564 12,7 12,7 4,76 1,2 0,05

017328 SDMW 12 0412TN MP91M 12,7 12,7 4,76 1,2 0,15 SDMW 12_
015136 SDMW 12 0412TN PFZ 12,7 12,7 4,76 1,2 0,15
015233 SDMW 12 0412TN X500 12,7 12,7 4,76 1,2 0,12
hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

A
85
Surface Finishing with 81 FS 00 Cartridges
The cartridge 81 FS 00 R-12 is intended to perform finishing operations when
used in conjunction with other cartridges as shown in diagrams opposite. They
have a fine adjusting set screw to enable the cartridge to be pulled back and
pushed forward again to the initial preset position.

Stock removal for finishing should be no more than 1 mm and preferably 0,5
mm; the finishing insert actually removing a maximum 0,03 mm due to it
trailing the main cutting inserts.

On the cutter series 8000 V one or two of the roughing cartridges may be
replaced by an 81 FS 00 R-12 cartridge. On the cutters 8100 V, the finishing
cartridge is mounted in one Ø 125 and Ø 160 mm or two Ø 200 to Ø 250 mm
additional and independent pockets.

For producing a super finish, one or two (according to diameter), of the


roughing cartridges is replaced by an 81 FS 00 R-12 finishing cartridge.

These cartridges, having a fine adjusting set screw, are set according to the
dimension (axial shift) “X”.

X = 0,03 - 0,05 mm
(X = 0,02 mm with an as pressed insert with a nose radius).

8000, 8100 VR 00
X

8000, 8100 VS/VSE 45


X

8000, 8100 VOD 45


X

Spares
Cartridge Adjusting Fixing
Finishing Insert Finishing Fixing Cartridge Blank Insert Screw
Part Number Cartridge Screw Screw Cartridge Screw Driver
SPHX 12 M5 12-EN 81 FS 00 R-12 7065 72.602 70.951 D5013T T20

A
86
Mounting / Adjustments
Mounting / Adjusting Cartridges
For the majority of current applications, 8000 V and 8100 V cutters with
interchangeable cartridges do not have to be adjusted. The cartridges therefore
are mounted by pressing the calibrated heel up against the setting track on the
tool body (runout 0,05 mm max., with inserts with ground wiper edges). However,
if greater accuracy is required, they may be adjusted individually with a runout of
2-µm.

A MOUNTING OF CARTRIDGES WITHOUT ADJUSTMENT 1


1. Lubricate the screw under the head and on the thread (preferably
with HSC paste).
2. Clean cartridges and their pockets located in the milling cutter.
3. Introduce the first cartridge into its pocket and check if it moves freely. 2
4. Introduce screw No. 1 and tighten it moderately whilst pushing the cartridge
against its axial setting track; mount all the cartridges in the same way.
5. Introduce screw No. 2 and lock it (tightening torque 10 Nm).
6. Lock screw No. 1 well with an extended allen key (tightening
torque 18 Nm).
7. Mount the indexable inserts.

87 A
Mounting / Adjustments
Mounting / Adjusting Cartridges

B MOUNTING OF CARTRIDGES WITH ADJUSTMENT


For adjusting 8000 V cutters with interchangeable cartridges the same setting
5
device is used for 8100 V cutters.

1. Lubricate the screws under the head and on the thread (preferably
4 3
with HSC paste).
2. Clean the cartridges and their pockets located in the milling cutter.
3. Introduce the first cartridge into its pocket and check it moves freely.
4. Introduce screws No. 1 and No. 2 whilst pushing the cartridge against its
axial setting track, tighten screw No. 1.
4 4 5. Mount an insert with ground periphery which will serve as a gauge.
6. Gauge the height of the first mounted cartridge, then set the dial to zero
(maximum half a revolution of the clock, so as to avoid the plunger hitting
the inserts later on when checking the final axial runout). Lock the dial gauge.
Turn the dial so that it indicates +0,02 mm.
7. Slightly loosen both screws; reverse the cartridge to just below zero in
6 relation to pre-set +0,02 mm and again moderately tighten screw No. 1.
Using screw No. 2 advance the cartridge to zero. Then loosen screw No. 2.

INSTRUCTIONS FOR TIGHTENING


7 After height zero has been reached:
7A
A Lock screw No. 1 securely with the extended allen key No. 70.901
7
(tightening torque14 Nm). When doing this it is possible that
7A
the cartridge may reverse a little.
B Re-tighten screw No. 2 to jack cartridge back to zero position.
7 8. To adjust the other cartridges, proceed as follows:
A Mount the cartridge using screw No. 1 which must be moderately
tightened.
B Mark, as a reference face with a red felt-tipped pen, the insert from the
preceding cartridge and introduce it so as to use the same wiper edge.
C Rotate the dial gauge above the insert which has been mounted on the
8C
new cartridge.
8B D Introduce screw No. 2 which will help push the cartridge up to position
zero on the dial. Loosen the screw.
8D E From this point onwards, follow the tightening instructions described in
8E B 7 A and B.
8D 8A 9. Once the mounting of the cartridges is complete, mount the indexable
8E inserts.

NOTE: By proceeding in this way with the mounting of cartridges, the insert seats
should all be at a precise height (±0,002 mm); only variations in the insert
dimensions will then influence the axial runout of the milling cutter.

A
88
Mounting / Adjustments
Mounting / Adjusting Cartridges
C MOUNTING & SETTING OF THE FINISHING CARTRIDGES

81 FS 00 R-12
The 8100 V series milling cutters have one (diameter 125 to 160 mm) or two
(diameter 200 and 250 mm) additional and independent pockets inserted between
the roughing cartridge pockets and stamped with an “F”. They have a conical
indentation designed for use with a set screw, which provides micro adjustment
for the 81 FS 00 R-12 finishing cartridge when in use.

IMPORTANT!
If the finishing cartridges are not used, the pocket must be protected by a blank
cartridge 70.951.

The 8000V series of miling cutters have no additional and independent pockets
0,2-1
but, according to their diameter, one, two or even three roughing cartridges can be (mm)

replaced by one finishing cartridge 81 FS 00 R-12.

NOTE: When using two or even three finishing cartridges, their equal spacing on 1B
the milling cutter circumference must be ensured and the axial runout between the
edges of the wiper inserts must be as small as possible.

MOUNTING & SETTING INSTRUCTIONS


1. A After the 81 FS 00 R-12 cartridge and its pocket in the cutter body have 1A
been cleaned, place the cartridge into its pocket and locate the heel
against the setting track.
B Introduce the cartridge fixing screw and lightly tighten. The finishing
inserts will protrude from the cutting plane of the roughing cartridges
0,2 to 1 mm depending upon the roughing inserts being used.
2. Check each insert on the roughing cartridges, whose mounting is 0,03-0,05 (mm)

described in A and B so that the highest insert can be marked and used to 2
set the dial gauge to zero.
3
3. A Rotate the dial gauge until the plunger is placed above the centre of the
finishing insert cutting edge. 4
B Screw in the set screw, which will move the 81 FS 00 R-12 finishing
cartridge off the setting track until the dial hand indicates +0,03 to
0,05 mm from the zero already set. If the roughing cartridges are
equipped with SCMT utility inserts (with as pressed periphery), the
offset should only be +0,02 mm.
C Loosen the cartridge fixing screw and move the cartridge up and down to
verify the dimension already set. If necessary, correct the preset dimension
by adjusting the set screw.
4. Lightly tighten the cartridge fixing screw.
5. The 81 FS 00 R-12 finishing cartridges are able to be pulled back or pushed 5

forward as necessary to allow for roughing or finishing work as they will


always return to the dimension as preset in 3 B and C. So, simply unscrew
the fixing screw, push the finishing cartridge either forward or backwards,
then lock the screw again.

Note: Not suitable for use on 8010 V cutter bodies.

89 A
Disc Cutters / Cartridges
Half Side and Full Side Disc Cutters

Stellram disc cutters are ideal for deep slotting and


many face milling operations.

Cutter bodies 7200VA/VM are neutral, allowing


full-side, half-side and face cutting. Two drive key
positions allow multiple bodies to be staggered on
an arbor for simultaneous slotting.

A
90
Applications–Disc Cutters / Cartridges

Square Slotting
Shoulder

DISC CUTTERS WITH


ADJUSTABLE CARTRIDGES
7200 VM, 7200 VA and 7220 VM The cutter bodies can be adapted for
cutters are designed for slotting different milling operations. They can
operations (full-side cutters) and side be fitted with alternating left/right
milling (half-side cutters) in all types of cartridges (full-side cutters) mainly for
materials. They are equipped with slotting, or only right or left cartridges
interchangeable cartridges with width (half-side cutters) for maximum side
adjustment, and are fixed to the cutter cutting performance.
body by an efficient clamping system,
which works in the same direction as
the cutting force. The range of width
adjustment is 2 mm (for 7200 VM and 7200 VM
7220 VM, width 10 mm – 20 mm) or 3
mm (for 7200 VA, width 20 mm –
26 mm).

The STELLRAM 72 VM cartridge


system is noted for its simplicity,
reliability and precision. The minimal
size of the cartridge means it has a
larger area for chipflow – a major factor
for full-side cutters where chips cannot
be released when teeth are engaged.
Stellram’s cutters can achieve deep
slotting operations without the chip
flow problems of other systems. 7200 VA

7220 VM

A
91
7200V Cutter Bodies

L
7200V Cutter Bodies
Dimensions (mm)
No. of
EDP # Part Number D L l1 d1 d2 ar max. teeth
017536 7200VA 16 -160R/N20/23BODY 160 16 21 40 58 49 10
017537 7200VA 16 -160R/N23/26BODY 160 16 24 40 58 49 10
023051 7200VA 16 -200R/N20/23BODY 200 16 21 50 72 62 12
d2 d1 D 017539 7200VA 16 -250R/N20/23BODY 250 16 21 50 85 81 16
023051 7200VA 16 -250R/N23/26BODY 250 16 24 50 85 81 16
016676 7200VM 04 -080R/N06/07BODY 80 4,7 14 27 42 16 10
016677 7200VM 04 -080R/N07/08BODY 80 4,7 14 27 42 16 10
016678 7200VM 04 -100R/N06/07BODY 100 4,7 14 32 48 23 12
016679 7200VM 04 -100R/N07/08BODY 100 4,7 14 32 48 23 12
016680 7200VM 04 -125R/N06/07BODY 125 4,7 14 40 58 30 16
016681 7200VM 04 -125R/N07/08BODY 125 4,7 14 40 58 30 16
l1 016682 7200VM 06 -100R/N08/09BODY 100 6,3 12 32 48 23 12
016683 7200VM 06 -100R/N09/10BODY 100 6,3 12 32 48 23 12
016684 7200VM 06 -125R/N08/09BODY 125 6,3 12 40 58 31 14
016685 7200VM 06 -125R/N09/10BODY 125 6,3 12 40 58 31 14
016686 7200VM 08 -100R/N10/12BODY 100 7,9 11 32 48 24 8
016687 7200VM 08 -100R/N12/14BODY 100 7,9 13 32 48 24 8
016688 7200VM 08 -125R/N10/12BODY 125 7,9 11 40 58 32 10
016689 7200VM 08 -125R/N12/14BODY 125 7,9 13 40 58 32 10
016690 7200VM 08 -160R/N10/12BODY 160 7,9 11 40 58 49 12
016691 7200VM 08 -160R/N12/14BODY 160 7,9 13 40 58 49 12
016692 7200VM 11 -125R/N14/16BODY 125 11,1 15 40 58 32 8
016693 7200VM 11 -125R/N16/18BODY 125 11,1 17 40 58 32 8
Disc Cutter & Cartridge
016694 7200VM 11 -160R/N14/16BODY 160 11,1 15 40 58 49 10
016695 7200VM 11 -160R/N16/18BODY 160 11,1 17 40 58 49 10
016696 7200VM 11 -160R/N18/20BODY 160 11,1 19 40 58 49 10
016697 7200VM 11 -200R/N16/18BODY 200 11,1 17 50 72 62 12
016698 7200VM 11 -200R/N18/20BODY 200 11,1 19 50 72 62 12
016699 7200VM 11 -250R/N18/20BODY 250 11,1 19 50 85 81 16

7200V Technical Advice


Disc Cutter Body Order Example: 7200VM11 -125R/N14/16BODY

A
92
7220V Cutter Bodies

d2
7200V Cutter Bodies
d1
Dimensions (mm)
No. of
EDP # Part Number D L H d1 d2 teeth
016718 7220VM 04 -063R/N06/07BODY 63 4,7 40 22 35 8
H
016719 7220VM 04 -063R/N07/08BODY 63 4,7 40 22 35 8
016720 7220VM 04 -080R/N06/07BODY 80 4,7 45 27 45 10
016721 7220VM 04 -080R/N07/08BODY 80 4,7 45 27 45 10 L
016722 7220VM 06 -100R/N08/09BODY 100 6,3 50 32 48 12 D
016723 7220VM 06 -100R/N09/10BODY 100 6,3 50 23 48 12
016725 7220VM 06 -125R/N09/10BODY 125 6,3 55 40 48 14
016727 7220VM 08 -125R/N10/12BODY 125 7,9 55 40 62 10

Disc Cutter & Cartridge

93 A
7200 VA 16_R Half Side Disc Cutters

7200 VA 16_R Assembled Disc & Cartridge


Dimensions (mm) Spares
Assembled No. of
EDP # Part Number D L l1 d1 d2 ar max. teeth EDP# Cartridge EDP# EDP#
016621 7200VA 16 -160R20/23 160 16 21 40 58 49 10 016749 72VAR20/23 015262 D4010T 015240 T15
016622 7200VA 16 -160R23/26 160 16 24 40 58 49 10 016750 72VAR23/26 015262 D4010T 015240 T15
016623 7200VA 16 -200R20/23 200 16 21 50 72 62 12 016749 72VAR20/23 015262 D4010T 015240 T15
016624 7200VA 16 -250R20/23 250 16 21 50 85 81 16 016749 72VAR20/23 015262 D4010T 015240 T15
016625 7200VA 16 -250R23/26 250 16 24 50 85 81 16 016750 72VAR23/26 015262 D4010T 015240 T15

7200 VA 16_R Spares


Adjusting Fixing Screw

EDP # Cartridge Part Number EDP# EDP# EDP#


016749 72VAR20/23 016858 72.602 015257 72.694T 015273 T20TB
016750 72VAR23/26 016858 72.602 015257 72.694T 015273 T20TB

d2 d1 D

l1

7200 VA 16_R Technical Advice


Milling Cutter Order Example: 7200VA16-160R20/23
Disc Cutter & Cartridge Milling Insert Order Example: APFW1604PDTR SFZ
For complete cutting conditions refer to page: A288

IMPORTANT
For a given fz (mm/tooth.) feed rate, the thickness of the chip hm
(effective feed rate per tooth) decreases with the depth of cut ar.
It is imperative that this parameter be taken into account when
selecting the machine feed rate, calculated in accordance with
the formula below:

FORMULA
EXAMPLE
ar 10
hm = x fz hm = x 0,5 = 0,223 x 0,5 = 0,111 mm
ar D 200
ar = Depth of Cut (D.O.C.) fz = Feed per tooth
D = Cutter diameter hm = Effective chip thickness

Depth of Cut (ar)

A
94
Inserts for 7200 VA 16_R 85°

Application & Material Dimensions (mm) l


Roughing Semi-Finishing Finishing s
EDP # Part Number Grade d l s r hm min
017623 APEX 16 04PDFR-701 SFZ 9,52 16,66 4,76 Facet 0,02 APEX 16_
014066 APEX 16 04PDFR-701 GH1 9,52 16,66 4,76 Facet 0,02 -701
017627 APFW 16 04PDTR X44 9,52 16,66 4,76 Facet 0,1 APFW 16_
017628 APFW 16 04PDTR GH1 9,52 16,66 4,76 Facet 0,1
027883 APFW 16 04PDTR SC3025 9,52 16,66 4,76 Facet 0,1
017626 APFW 16 04PDTR SF30 9,52 16,66 4,76 Facet 0,1
017629 APFW 16 04PDTR SFZ 9,52 16,66 4,76 Facet 0,1

017293 APHT 16 04PDTR-42 MP91M 9,52 16,66 4,76 Facet 0,1 APHT 16_
017634 APHT 16 04PDTR-42 PFZ 9,52 16,66 4,76 Facet 0,1 -42
027718 APHT 16 04PDTR-42 SP6564 9,52 16,66 4,76 Facet 0,1
015155 APHT 16 04PDTR-42 X500 9,52 16,66 4,76 Facet 0,1

AP_16 Recommended Cutting Conditions


Speed Feed
Material Vc (m/min) hm (mm)
Unalloyed Steels 180 - 220 0,15 - 0,28
Alloyed Steels 70 - 110 0,14 - 0,25
Stainless Steels 100 - 210 0,12 - 0,25
PH Stainless 55 - 70 0,12 - 0,20
Cast Irons 160 - 300 0,12 - 0,20
Aluminium & Alloys 275 - 450 0,04 - 0,12
High Temp. Alloys 25 - 35 0,12 - 0,20
Hard Steels (52-56 HRC) - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

95 A
7200 VA 16_L Half Side Disc Cutters
7200 VA 16_L Assembled Disc & Cartridge
Dimensions (mm) Spares
Assembled No. of
EDP # Part Number D L l1 d1 d2 ar max. teeth EDP# Cartridge EDP# EDP#
025470 7200VA 16 -160L20/23 160 16 21 40 58 49 10 016747 72VAL20/23 015262 D4010T 015240 T15
025471 7200VA 16 -160L23/26 160 16 24 40 58 49 10 016748 72VAL23/26 015262 D4010T 015240 T15
025472 7200VA 16 -200L20/23 200 16 21 50 72 62 12 016747 72VAL20/23 015262 D4010T 015240 T15
025473 7200VA 16 -250L20/23 250 16 21 50 85 81 16 016747 72VAL20/23 015262 D4010T 015240 T15
025474 7200VA 16 -250L23/26 250 16 24 50 85 81 16 016748 72VAL23/26 015262 D4010T 015240 T15

7200 VA 16_L Cartridge Spares


Adjusting Fixing Screw

EDP # Cartridge Part Number EDP# EDP# EDP#


016747 72VAL20/23 016858 72.602 015257 72.694T 015273 T20TB
016748 72VAL23/26 016858 72.602 015257 72.694T 015273 T20TB

d2 d1 D

l1

7200 VA 16_L Technical Advice


Milling Cutter Order Example: 7200VA16-250L23/26
Disc Cutter & Cartridge Milling Insert Order Example: APFW1604PDTL SFZ
For complete cutting conditions refer to page: A288

IMPORTANT
For a given fz (mm/tooth.) feed rate, the thickness of the chip hm
(effective feed rate per tooth) decreases with the depth of cut ar.
It is imperative that this parameter be taken into account when
selecting the machine feed rate, calculated in accordance with
the formula below:

FORMULA
EXAMPLE
ar 10
hm = x fz hm = x 0,5 = 0,223 x 0,5 = 0,111 mm
ar D 200
ar = Depth of Cut (D.O.C.) fz = Feed per tooth
D = Cutter diameter hm = Effective chip thickness

Depth of Cut (ar)

A
96
Inserts for 7200 VA 16_L 85°

Application & Material Dimensions (mm)


Roughing Semi-Finishing Finishing l s
EDP # Part Number Grade d l s r hm min
017624 APEX 16 04PDFL-701 GH1 9,52 16,66 4,76 Facet 0,02 APEX 16_
-701
024922 APFW 16 04PDTL X44 9,52 16,66 4,76 Facet 0,1 APFW 16_
017630 APFW 16 04PDTL GH1 9,52 16,66 4,76 Facet 0,1
024075 APFW 16 04PDTL SFZ 9,52 16,66 4,76 Facet 0,1

017292 APHT 16 04PDTL-42 MP91M 9,52 16,66 4,76 Facet 0,1 APHT 16_
024088 APHT 16 04PDTL-42 PFZ 9,52 16,66 4,76 Facet 0,1 -42
027910 APHT 16 04PDTL-42 SP6564 9,52 16,66 4,76 Facet 0,1
017635 APHT 16 04PDTL-42 X500 9,52 16,66 4,76 Facet 0,1

AP_16 Recommended Cutting Conditions


Speed Feed
Material Vc (m/min) hm (mm)
Unalloyed Steels 180 - 220 0,15 - 0,28
Alloyed Steels 70 - 110 0,14 - 0,25
Stainless Steels 100 - 210 0,12 - 0,25
PH Stainless 55 - 70 0,12 - 0,20
Cast Irons 140 - 280 0,12 - 0,20
Aluminium & Alloys 275 - 450 0,04 - 0,12
High Temp. Alloys 25 - 35 0,12 - 0,20
Hard Steels (52-56 HRC) - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

97 A
7200 VA 16_N Full Side Disc Cutters

7200 VA 16_N Assembled Disc & Cartridge


Dimensions (mm) Spares
Assembled L No. of
EDP # Part Number D min-max. l1 d1 d2 ar max. Inserts EDP# Cartridge EDP# EDP#
016749 72VAR20/23
016616 7200VA 16 -160N20/23 160 20-23 21 40 58 49 5R+5L 015262 D4010T 015240 T15
016747 72VAL20/23
016750 72VAR23/26
016617 7200VA 16 -160N23/26 160 20-26 24 40 58 49 5R+5L 015262 D4010T 015240 T15
016748 72VAL23/26
016749 72VAR20/23
016618 7200VA 16 -200N20/23 200 20-23 21 50 72 62 6R+6L 015262 D4010T 015240 T15
016747 72VAL20/23
016749 72VAR20/23
016619 7200VA 16 -250N20/23 250 20-23 21 50 85 81 8R+8L 015262 D4010T 015240 T15
016747 72VAL20/23
016750 72VAR23/26
016620 7200VA 16 -250N23/26 250 23-26 24 50 85 81 8R+8L 015262 D4010T 015240 T15
016748 72VAL23/26

7200 VA 16_N Cartridge Spares


Adjusting Fixing Screw

EDP # Cartridge Part Number EDP# EDP# EDP#


016749 72VAR20/23 016858 72.602 015257 72.694T 015273 T20TB
016747 72VAL20/23 016858 72.602 015257 72.694T 015273 T20TB
016750 72VAR23/26 016858 72.602 015257 72.694T 015273 T20TB
016748 72VAL23/26 016858 72.602 015257 72.694T 015273 T20TB

d1
d2
D

l1

7200 VA 16_N Technical Advice


Milling Cutter Order Example: 7200VA16-200N20/23
Milling Insert Order Example: APFW1604PDTL SFZ / APFW1604PDTR SFZ
For complete cutting conditions refer to page: A288

IMPORTANT
For a given fz (mm/tooth.) feed rate, the thickness of the chip hm
(effective feed rate per tooth) decreases with the depth of cut ar.
It is imperative that this parameter be taken into account when
selecting the machine feed rate, calculated in accordance with
Disc Cutter & Cartridge the formula below:

FORMULA
EXAMPLE
ar 10
hm = x fz hm = x 0,5 = 0,223 x 0,5 = 0,111 mm
D 200
ar = Depth of Cut (D.O.C.) fz = Feed per tooth
ar D = Cutter diameter hm = Effective chip thickness

ar

Depth of Cut (ar)

A
98
85°
Inserts for 7200 VA 16_N
d

Application & Material Dimensions (mm) l s


Roughing Semi-Finishing Finishing
EDP # Part Number Grade d l s r hm min
014066 APEX 16 04PDFR-701 GH1 9,52 16,66 4,76 Facet 0,02 APEX 16_
017624 APEX 16 04PDFL-701 GH1 9,52 16,66 4,76 Facet 0,02 -701
017627 APFW 16 04PDTR X44 9,52 16,66 4,76 Facet 0,1 APFW 16_
024922 APFW 16 04PDTL X44 9,52 16,66 4,76 Facet 0,1
017628 APFW 16 04PDTR GH1 9,52 16,66 4,76 Facet 0,1
017630 APFW 16 04PDTL GH1 9,52 16,66 4,76 Facet 0,1
017629 APFW 16 04PDTR SFZ 9,52 16,66 4,76 Facet 0,1
024075 APFW 16 04PDTL SFZ 9,52 16,66 4,76 Facet 0,1

017293 APHT 16 04PDTR-42 MP91M 9,52 16,66 4,76 Facet 0,1 APHT 16_
017292 APHT 16 04PDTL-42 MP91M 9,52 16,66 4,76 Facet 0,1 -42
017634 APHT 16 04PDTR-42 PFZ 9,52 16,66 4,76 Facet 0,1
024088 APHT 16 04PDTL-42 PFZ 9,52 16,66 4,76 Facet 0,1
027718 APHT 16 04PDTR-42 SP6564 9,52 16,66 4,76 Facet 0,1
027910 APHT 16 04PDTL-42 SP6564 9,52 16,66 4,76 Facet 0,1
015155 APHT 16 04PDTR-42 X500 9,52 16,66 4,76 Facet 0,1
017635 APHT 16 04PDTL-42 X500 9,52 16,66 4,76 Facet 0,1

AP_16 Recommended Cutting Conditions


Speed Feed
Material Vc (m/min) hm (mm)
Unalloyed Steels 180 - 220 0,15 - 0,28
Alloyed Steels 70 - 110 0,14 - 0,25
Stainless Steels 100 - 210 0,12 - 0,25
PH Stainless 55 - 70 0,12 - 0,20
Cast Irons 140 - 280 0,12 - 0,20
Aluminium & Alloys 275 - 450 0,04 - 0,12
High Temp. Alloys 25 - 35 0,12 - 0,20
Hard Steels (52-56 HRC) - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

99 A
7200 VM 04_R Half Side Disc Cutters

7200 VM 04_R Assembled Disc & Cartridge


Dimensions (mm) Spares
Assembled No. of
EDP # Part Number D L l1 d1 d2 ar max. teeth EDP# Cartridge EDP# EDP#
016652 7200VM 04 -080R06/07 80 4,7 14 27 42 16 10 016759 72VMR06/07 015059 F2004T 018487 T6
016653 7200VM 04 -080R07/08 80 4,7 14 27 42 16 10 016760 72VMR07/08 015059 F2004T 018487 T6
016650 7200VM 04 -100R06/07 100 4,7 14 32 48 23 12 016759 72VMR06/07 015059 F2004T 018487 T6
016651 7200VM 04 -100R07/08 100 4,7 14 32 48 23 12 016760 72VMR07/08 015059 F2004T 018487 T6
016654 7200VM 04 -125R06/07 125 4,7 14 40 58 30 16 016759 72VMR06/07 015059 F2004T 018487 T6
016655 7200VM 04 -125R07/08 125 4,7 14 40 58 30 16 016760 72VMR07/08 015059 F2004T 018487 T6

7200 VM 04_R Cartridge Spares


Cartridge Fixing Screw

EDP # Cartridge Part Number EDP# EDP#


016759 72VMR06/07 015259 72.698T 013214 T9
016760 72VMR07/08 015259 72.698T 013214 T9

d2 d1 D

l1

7200 VM 04_R Technical Advice


Milling Cutter Order Example: 7200VM04-125R06/07
Milling Insert Order Example: MPHW0402PPTR X500
Disc Cutter & Cartridge
For complete cutting conditions refer to page: A288

IMPORTANT
For a given fz (mm/tooth.) feed rate, the thickness of the chip hm
(effective feed rate per tooth) decreases with the depth of cut ar.
It is imperative that this parameter be taken into account when
selecting the machine feed rate, calculated in accordance with
the formula below:

FORMULA
EXAMPLE
ar 10
ar hm = x fz hm = x 0,5 = 0,223 x 0,5 = 0,111 mm
D 200
ar = Depth of Cut (D.O.C.) fz = Feed per tooth
D = Cutter diameter hm = Effective chip thickness

Depth of Cut (ar)

A
100
86°
Inserts for 7200 VM 04_R d

r
Application & Material Dimensions (mm)
Roughing Semi-Finishing Finishing l s
EDP # Part Number Grade d l s r hm min
024148 MPFW 04 02PPTR GH1 4,76 4,76 2,38 Facet 0,07 MPFW 04_
017645 MPFW 04 02PPTR SF30 4,76 4,76 2,38 Facet 0,07
015158 MPFW 04 02PPTR SFZ 4,76 4,76 2,38 Facet 0,07
027902 MPFW 04 02PPTR SP6564 4,76 4,76 2,38 Facet 0,07
017427 MPFW 04 02PPTR X44 4,76 4,76 2,38 Facet 0,07

017666 MPHW 04 02PPTR X500 4,76 4,76 2,38 Facet 0,07 MPHW 04_

MP_04 Recommended Cutting Conditions


Speed Feed
Material Vc (m/min) hm (mm)
Unalloyed Steels 180 - 220 0,07 - 0,10
Alloyed Steels 70 - 110 0,07 - 0,08
Stainless Steels 120 - 140 0,07 - 0,10
PH Stainless - -
Cast Irons 140 - 280 0,07 - 0,08
Aluminium & Alloys - -
High Temp. Alloys 25 - 35 0,07 - 0,10
Hard Steels (52-56 HRC) - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

101 A
7200 VM 06_R Half Side Disc Cutters

7200 VM 06_R Assembled Disc & Cartridge


Dimensions (mm) Spares
Assembled No. of
EDP # Part Number D L l1 d1 d2 ar max. teeth EDP# Cartridge EDP# EDP#
016656 7200VM 06 -100R08/09 100 6,3 12 32 48 23 12 016761 72VMR08/09 015060 F2505T 018488 T7
016657 7200VM 06 -100R09/10 100 6,3 12 32 48 23 12 016762 72VMR09/10 015060 F2505T 018488 T7
016658 7200VM 06 -125R08/09 125 6,3 12 40 58 31 14 016761 72VMR08/09 015060 F2505T 018488 T7
016659 7200VM 06 -125R09/10 125 6,3 12 40 58 31 14 016762 72VMR09/10 015060 F2505T 018488 T7

7200 VM 06_R Cartridge Spares


Cartridge Fixing Screw

EDP # Cartridge Part Number EDP# EDP#


016761 72VMR08/09 015258 72.697T 015240 T15
016762 72VMR09/10 015258 72.697T 015240 T15

d2 d1 D

l1

Disc Cutter & Cartridge 7200 VM 06_R Technical Advice


Milling Cutter Order Example: 7200VM06-100R08/09
Milling Insert Order Example: MPHW06020PPTR X500
For complete cutting conditions refer to page: A288

IMPORTANT
For a given fz (mm/tooth.) feed rate, the thickness of the chip hm
(effective feed rate per tooth) decreases with the depth of cut ar.
It is imperative that this parameter be taken into account when
selecting the machine feed rate, calculated in accordance with
the formula below:

FORMULA
EXAMPLE
ar 10
ar hm = x fz hm = x 0,5 = 0,223 x 0,5 = 0,111 mm
D 200
ar = Depth of Cut (D.O.C.) fz = Feed per tooth
D = Cutter diameter hm = Effective chip thickness

Depth of Cut (ar)

A
102
Inserts for 7200 VM 06_R d
86°

Application & Material Dimensions (mm) r


Roughing Semi-Finishing Finishing l s
EDP # Part Number Grade d l s r hm min
024927 MPEX 06 02PPFR-701 GH1 6,35 6,35 2,38 Facet 0,02 MPEX 06_
017638 MPEX 06 02PPFR-701 SFZ 6,35 6,35 2,38 Facet 0,02 -701
017649 MPFW 06 02PPTR GH1 6,35 6,35 2,38 Facet 0,07 MPFW 06_
017647 MPFW 06 02PPTR SF30 6,35 6,35 2,38 Facet 0,07
014400 MPFW 06 02PPTR SFZ 6,35 6,35 2,38 Facet 0,07
027904 MPFW 06 02PPTR SP6564 6,35 6,35 2,38 Facet 0,07
017648 MPFW 06 02PPTR X44 6,35 6,35 2,38 Facet 0,07

017301 MPHW 06 02PPTR MP91M 6,35 6,35 2,38 Facet 0,07 MPHW 06_
023253 MPHW 06 02PPTR PFZ 6,35 6,35 2,38 Facet 0,07
017668 MPHW 06 02PPTR X500 6,35 6,35 2,38 Facet 0,07

MP_06 Recommended Cutting Conditions


Speed Feed
Material Vc (m/min) hm (mm)
Unalloyed Steels 180 - 220 0,07 - 0,12
Alloyed Steels 70 - 110 0,07 - 0,10
Stainless Steels 120 - 140 0,07 - 0,12
PH Stainless - -
Cast Irons 140 - 280 0,07 - 0,10
Aluminium & Alloys 275 - 450 0,04 - 0,12
High Temp. Alloys 25 - 35 0,07 - 0,10
Hard Steels (52-56 HRC) - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

103 A
7200 VM 08_R Half Side Disc Cutters

7200 VM 08_R Assembled Disc & Cartridge


Dimensions (mm) Spares
Assembled No. of
EDP # Part Number D L l1 d1 d2 ar max. teeth EDP# Cartridge EDP# EDP#
016660 7200VM 08 -100R10/12 100 7,9 11 32 48 24 8 016763 72VMR10/12 015063 F3008T 013214 T9
016661 7200VM 08 -100R12/14 100 7,9 13 32 48 24 8 016764 72VMR12/14 015063 F3008T 013214 T9
016662 7200VM 08 -125R10/12 125 7,9 11 40 58 32 10 016763 72VMR10/12 015063 F3008T 013214 T9
016663 7200VM 08 -125R12/14 125 7,9 13 40 58 32 10 016764 72VMR12/14 015063 F3008T 013214 T9
016664 7200VM 08 -160R10/12 160 7,9 11 40 58 49 12 016763 72VMR10/12 015063 F3008T 013214 T9
016665 7200VM 08 -160R12/14 160 7,9 13 40 58 49 12 016764 72VMR12/14 015063 F3008T 013214 T9

7200 VM 08_R Cartridge Spares


Cartridge Fixing Screw

EDP # Cartridge Part Number EDP# EDP#


016763 72VMR10/12 015256 72.693T 015273 T20TB
016764 72VMR12/14 015256 72.693T 015273 T20TB

d2 d1 D

l1

7200 VM 08_R Technical Advice


Milling Cutter Order Example: 7200VM08-125R10/12
Milling Insert Order Example: MPFW0803PPTR SFZ
Disc Cutter & Cartridge For complete cutting conditions refer to page: A288

IMPORTANT
For a given fz (mm/tooth.) feed rate, the thickness of the chip hm
(effective feed rate per tooth) decreases with the depth of cut ar.
It is imperative that this parameter be taken into account when
selecting the machine feed rate, calculated in accordance with
the formula below:

FORMULA
EXAMPLE
ar 10
hm = x fz hm = x 0,5 = 0,223 x 0,5 = 0,111 mm
ar D 200
ar = Depth of Cut (D.O.C.) fz = Feed per tooth
D = Cutter diameter hm = Effective chip thickness

Depth of Cut (ar)

A
104
86°
Inserts for 7200 VM 08_R d

r
Application & Material Dimensions (mm) l
Roughing Semi-Finishing Finishing s
EDP # Part Number Grade d l s r hm min
017640 MPEX 08 03PPER-701 PFZ 7,94 7,94 3,18 Facet 0,02 MPEX 08_
017642 MPEX 08 03PPFR-701 GH1 7,94 7,94 3,18 Facet 0,02 -701
017489 MPEX 08 03PPFR-701 SFZ 7,94 7,94 3,18 Facet 0,02

017655 MPFW 08 03PPTR GH1 7,94 7,94 3,18 Facet 0,1 MPFW 08_
017653 MPFW 08 03PPTR SF30 7,94 7,94 3,18 Facet 0,1
014401 MPFW 08 03PPTR SFZ 7,94 7,94 3,18 Facet 0,1
017654 MPFW 08 03PPTR X44 7,94 7,94 3,18 Facet 0,1

017664 MPHT 08 03PPER SFZ 7,94 7,94 3,18 Facet 0,04 MPHT 08_

017297 MPHT 08 03PPTR-42 MP91M 7,94 7,94 3,18 Facet 0,1 MPHT 08_
023250 MPHT 08 03PPTR-42 PFZ 7,94 7,94 3,18 Facet 0,1 -42
027906 MPHT 08 03PPTR-42 SP6564 7,94 7,94 3,18 Facet 0,1
015140 MPHT 08 03PPTR-42 X500 7,94 7,94 3,18 Facet 0,1

MP_08 Recommended Cutting Conditions


Speed Feed
Material Vc (m/min) hm (mm)
Unalloyed Steels 180 - 220 0,10 - 0,14
Alloyed Steels 70 - 110 0,10 - 0,12
Stainless Steels 120 - 140 0,10 - 0,12
PH Stainless 55 - 70 0,12 - 0,20
Cast Irons 140 - 280 0,10 - 0,12
Aluminium & Alloys 275 - 450 0,04 - 0,12
High Temp. Alloys 25 - 35 0,05 - 0,10
Hard Steels (52-56 HRC) - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

105 A
7200 VM 11_R Half Side Disc Cutters

7200 VM 11_R Assembled Disc & Cartridge


Dimensions (mm) Spares
Assembled No. of
EDP # Part Number D L l1 d1 d2 ar max. teeth EDP# Cartridge EDP# EDP#
016668 7200VM 11 -125R14/16 125 11,1 15 40 58 32 8 016765 72VMR14/16 015262 D4010T 015240 T15
016669 7200VM 11 -125R16/18 125 11,1 17 40 58 32 8 016766 72VMR16/18 015262 D4010T 015240 T15
016670 7200VM 11 -160R14/16 160 11,1 15 40 58 49 10 016765 72VMR14/16 015262 D4010T 015240 T15
016671 7200VM 11 -160R16/18 160 11,1 17 40 58 49 10 016766 72VMR16/18 015262 D4010T 015240 T15
016672 7200VM 11 -160R18/20 160 11,1 19 40 58 49 10 015445 72VMR18/20 015262 D4010T 015240 T15
016673 7200VM 11 -200R16/18 200 11,1 17 50 72 62 12 016766 72VMR16/18 015262 D4010T 015240 T15
016674 7200VM 11 -200R18/20 200 11,1 19 50 72 62 12 015445 72VMR18/20 015262 D4010T 015240 T15
016675 7200VM 11 -250R18/20 250 11,1 19 50 85 81 16 015445 72VMR18/20 015262 D4010T 015240 T15

7200 VM 11_R Cartridge Spares


Adjusting Fixing Screw

EDP # Cartridge Part Number EDP# EDP# EDP#


016765 72VMR14/12 016858 72.602 015257 72.694T 015273 T20TB
016766 72VMR16/18 016858 72.602 015257 72.694T 015273 T20TB
015445 72VMR18/20 016858 72.602 015257 72.694T 015273 T20TB

d2 d1 D

l1

7200 VM 11_R Technical Advice


Milling Cutter Order Example: 7200VM11-200R16/18
Milling Insert Order Example: MPFW1104PPTR SFZ
For complete cutting conditions refer to page: A288

IMPORTANT
Disc Cutter & Cartridge For a given fz (mm/tooth.) feed rate, the thickness of the chip hm
(effective feed rate per tooth) decreases with the depth of cut ar.
It is imperative that this parameter be taken into account when
selecting the machine feed rate, calculated in accordance with
the formula below:

FORMULA
EXAMPLE
ar 10
ar hm = x fz hm = x 0,5 = 0,223 x 0,5 = 0,111 mm
D 200
ar = Depth of Cut (D.O.C.) fz = Feed per tooth
D = Cutter diameter hm = Effective chip thickness

Depth of Cut (ar)

A
106
86°
Inserts for 7200 VM 11_R d

r
Application & Material Dimensions (mm) l
Roughing Semi-Finishing Finishing s
EDP # Part Number Grade d l s r hm min
017643 MPEX 11 04PPFR-701 GH1 11,11 11,11 4,76 Facet 0,02 MPEX 11_
-701

017440 MPFW 11 04PPTR GH1 11,11 11,11 4,76 Facet 0,15 MPFW_
018182 MPFW 11 04PPTR SF30 11,11 11,11 4,76 Facet 0,15
017660 MPFW 11 04PPTR SFZ 11,11 11,11 4,76 Facet 0,15
017777 MPFW 11 04PPTR X44 11,11 11,11 4,76 Facet 0,15

017299 MPHT 11 04PPTR-42 MP91M 11,11 11,11 4,76 Facet 0,1 MPHT 11_
027908 MPHT 11 04PPTR-42 SP6564 11,11 11,11 4,76 Facet 0,1 -42
015142 MPHT 11 04PPTR-42 X500 11,11 11,11 4,76 Facet 0,1

MP_11 Recommended Cutting Conditions


Speed Feed
Material Vc (m/min) hm (mm)
Unalloyed Steels 180 - 220 0,15 - 0,40
Alloyed Steels 70 - 110 0,15 - 0,30
Stainless Steels 120 - 140 0,12 - 0,30
PH Stainless 55 - 70 0,12 - 0,20
Cast Irons 140 - 280 0,12 - 0,30
Aluminium & Alloys 275 - 450 0,06 - 0,28
High Temp. Alloys 25 - 35 0,05 - 0,15
Hard Steels (52-56 HRC) - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

107 A
7200 VM 04_L Half Side Disc Cutters

7200 VM 04_L Assembled Disc & Cartridge


Dimensions (mm) Spares
Assembled No. of
EDP # Part Number D L l1 d1 d2 ar max. teeth EDP# Cartridge EDP# EDP#
025475 7200VM 04 -080L06/07 80 4,7 14 27 42 16 10 016751 72VML06/07 015059 F2004T 018487 T6
025476 7200VM 04 -080L07/08 80 4,7 14 27 42 16 10 016752 72VML07/08 015059 F2004T 018487 T6
025477 7200VM 04 -100L06/07 100 4,7 14 32 48 23 12 016751 72VML06/07 015059 F2004T 018487 T6
025478 7200VM 04 -100L07/08 100 4,7 14 32 48 23 12 016752 72VML07/08 015059 F2004T 018487 T6
025479 7200VM 04 -125L06/07 125 4,7 14 40 58 30 16 016751 72VML06/07 015059 F2004T 018487 T6
025480 7200VM 04 -125L07/08 125 4,7 14 40 58 30 16 016752 72VML07/08 015059 F2004T 018487 T6

7200 VM 04_L Cartridge Spares


Cartridge Fixing Screw

EDP # Cartridge Part Number EDP# EDP#


016751 72VML06/07 015259 72.698T 013214 T9
016752 72VML07/08 015259 72.698T 013214 T9

d2 d1 D

l1

7200 VM 04_L Technical Advice


Milling Cutter Order Example: 7200VM04-125L06/07
Disc Cutter & Cartridge
Milling Insert Order Example: MPHW0402PPTL X500
For complete cutting conditions refer to page: A288

IMPORTANT
For a given fz (mm/tooth.) feed rate, the thickness of the chip hm
(effective feed rate per tooth) decreases with the depth of cut ar.
It is imperative that this parameter be taken into account when
selecting the machine feed rate, calculated in accordance with
the formula below:

FORMULA
EXAMPLE
ar 10
hm = x fz hm = x 0,5 = 0,223 x 0,5 = 0,111 mm
ar D 200
ar = Depth of Cut (D.O.C.) fz = Feed per tooth
D = Cutter diameter hm = Effective chip thickness

Depth of Cut (ar)

A
108
86°
Inserts for 7200 VM 04_L d

r
Application & Material Dimensions (mm)
Roughing Semi-Finishing Finishing l s
EDP # Part Number Grade d l s r hm min
025799 MPFW 04 02PPTL GH1 4,76 4,76 2,38 Facet 0,07 MPFW 04_
015157 MPFW 04 02PPTL SFZ 4,76 4,76 2,38 Facet 0,07
027903 MPFW 04 02PPTL SP6564 4,76 4,76 2,38 Facet 0,07
017426 MPFW 04 02PPTL X44 4,76 4,76 2,38 Facet 0,07

017667 MPHW 04 02PPTL X500 4,76 4,76 2,38 Facet 0,07 MPHW 04_

MP_04 Recommended Cutting Conditions


Speed Feed
Material Vc (m/min) hm (mm)
Unalloyed Steels 180 - 220 0,07 - 0,10
Alloyed Steels 70 - 110 0,07 - 0,08
Stainless Steels 120 - 140 0,07 - 0,10
PH Stainless - -
Cast Irons 140 - 280 0,07 - 0,08
Aluminium & Alloys - -
High Temp. Alloys 25 - 40 0,05 - 0,08
Hard Steels (52-56 HRC) - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

109 A
7200 VM 06_L Half Side Disc Cutters

7200 VM 06_L Assembled Disc & Cartridge


Dimensions (mm) Spares
Assembled No. of
EDP # Part Number D L l1 d1 d2 ar max. teeth EDP# Cartridge EDP# EDP#
025481 7200VM 06 -100L08/09 100 6,3 12 32 48 23 12 016753 72VML08/09 015060 F2505T 018488 T7
025482 7200VM 06 -100L09/10 100 6,3 12 32 48 23 12 016754 72VML09/10 015060 F2505T 018488 T7
025483 7200VM 06 -125L08/09 125 6,3 12 40 58 31 14 016753 72VML08/09 015060 F2505T 018488 T7
025484 7200VM 06 -125L09/10 125 6,3 12 40 58 31 14 016754 72VML09/10 015060 F2505T 018488 T7

7200 VM 06_L Cartridge Spares


Cartridge Fixing Screw

EDP # Cartridge Part Number EDP# EDP#


016753 72VML08/09 015258 72.697T 015240 T15
016754 72VML09/10 015258 72.697T 015240 T15

d2 d1 D

l1

7200 VM 06_L Technical Advice


Disc Cutter & Cartridge
Milling Cutter Order Example: 7200VM06-100L08/09
Milling Insert Order Example: MPHW0602PPTL X500
For complete cutting conditions refer to page: A288

IMPORTANT
For a given fz (mm/tooth.) feed rate, the thickness of the chip hm
(effective feed rate per tooth) decreases with the depth of cut ar.
It is imperative that this parameter be taken into account when
selecting the machine feed rate, calculated in accordance with
the formula below:

FORMULA
EXAMPLE
ar 10
ar hm = x fz hm = x 0,5 = 0,223 x 0,5 = 0,111 mm
D 200
ar = Depth of Cut (D.O.C.) fz = Feed per tooth
D = Cutter diameter hm = Effective chip thickness

Depth of Cut (ar)

A
110
86°
Inserts for 7200 VM 06_L d

r
Application & Material Dimensions (mm)
Roughing Semi-Finishing Finishing l s
EDP # Part Number Grade d l s r hm min
024926 MPEX 06 02PPFL-701 GH1 6,35 6,35 2,38 Facet 0,02 MPEX 06_
017639 MPEX 06 02PPFL-701 SFZ 6,35 6,35 2,38 Facet 0,02 -701
017652 MPFW 06 02PPTL GH1 6,35 6,35 2,38 Facet 0,07 MPFW 06_
015159 MPFW 06 02PPTL SFZ 6,35 6,35 2,38 Facet 0,07
027905 MPFW 06 02PPTL SP6564 6,35 6,35 2,38 Facet 0,07

017300 MPHW 06 02PPTL MP91M 6,35 6,35 2,38 Facet 0,07 MPHW 06_
017669 MPHW 06 02PPTL X500 6,35 6,35 2,38 Facet 0,07

MP_06 Recommended Cutting Conditions


Speed Feed
Material Vc (m/min) hm (mm)
Unalloyed Steels 180 - 220 0,07 - 0,12
Alloyed Steels 70 - 110 0,07 - 0,10
Stainless Steels 120 - 140 0,07 - 0,12
PH Stainless - -
Cast Irons 140 - 280 0,07 - 0,10
Aluminium & Alloys 275 - 450 0,04 - 0,12
High Temp. Alloys 25 - 40 0,05 - 0,08
Hard Steels (52-56 HRC) - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

111 A
7200 VM 08_L Half Side Disc Cutters

7200 VM 08_L Assembled Disc & Cartridge


Dimensions (mm) Spares
Assembled No. of
EDP # Part Number D L l1 d1 d2 ar max. teeth EDP# Cartridge EDP# EDP#
025485 7200VM 08 -100L10/12 100 7,9 11 32 48 24 8 016755 72VML10/12 015063 F3008T 013214 T9
025486 7200VM 08 -100L12/14 100 7,9 13 32 48 24 8 016756 72VML12/14 015063 F3008T 013214 T9
025487 7200VM 08 -125L10/12 125 7,9 11 40 58 32 10 016755 72VML10/12 015063 F3008T 013214 T9
025488 7200VM 08 -125L12/14 125 7,9 13 40 58 32 10 016756 72VML12/14 015063 F3008T 013214 T9
025489 7200VM 08 -160L10/12 160 7,9 11 40 58 49 12 016755 72VML10/12 015063 F3008T 013214 T9
025491 7200VM 08 -160L12/14 160 7,9 13 40 58 49 12 016756 72VML12/14 015063 F3008T 013214 T9

7200 VM 08_L Cartridge Spares


Cartridge Fixing Screw

EDP # Cartridge Part Number EDP# EDP#


016755 72VML10/12 015256 72.693T 015273 T20TB
016756 72VML12/14 015256 72.693T 015273 T20TB

d2 d1 D

l1

7200 VM 08_L Technical Advice


Milling Cutter Order Example: 7200VM08-125L10/12
Disc Cutter & Cartridge Milling Insert Order Example: MPFW0803PPTL SFZ
For complete cutting conditions refer to page: A288

IMPORTANT
For a given fz (mm/tooth.) feed rate, the thickness of the chip hm
(effective feed rate per tooth) decreases with the depth of cut ar.
It is imperative that this parameter be taken into account when
selecting the machine feed rate, calculated in accordance with
the formula below:

FORMULA
EXAMPLE
ar 10
ar hm = x fz hm = x 0,5 = 0,223 x 0,5 = 0,111 mm
D 200
ar = Depth of Cut (D.O.C.) fz = Feed per tooth
D = Cutter diameter hm = Effective chip thickness

Depth of Cut (ar)

A
112
Inserts for 7200 VM 08_L d
86°

r
Application & Material Dimensions (mm)
Roughing Semi-Finishing Finishing l s
EDP # Part Number Grade d l s r hm min
017641 MPEX 08 03PPEL-701 PFZ 7,94 7,94 3,18 Facet 0,02 MPEX 08_
024928 MPEX 08 03PPFL-701 GH1 7,94 7,94 3,18 Facet 0,02 -701
017490 MPEX 08 03PPFL-701 SFZ 7,94 7,94 3,18 Facet 0,02

017658 MPFW 08 03PPTL GH1 7,94 7,94 3,18 Facet 0,1 MPFW 08_
017656 MPFW 08 03PPTL SF30 7,94 7,94 3,18 Facet 0,1
017659 MPFW 08 03PPTL SFZ 7,94 7,94 3,18 Facet 0,1
017657 MPFW 08 03PPTL X44 7,94 7,94 3,18 Facet 0,1

017296 MPHT 08 03PPTL-42 MP91M 7,94 7,94 3,18 Facet 0,1 MPHT 08_
023249 MPHT 08 03PPTL-42 PFZ 7,94 7,94 3,18 Facet 0,1 -42
027907 MPHT 08 03PPTL-42 SP6564 7,94 7,94 3,18 Facet 0,1
015138 MPHT 08 03PPTL-42 X500 7,94 7,94 3,18 Facet 0,1

MP_08 Recommended Cutting Conditions


Speed Feed
Material Vc (m/min) hm (mm)
Unalloyed Steels 180 - 220 0,10 - 0,14
Alloyed Steels 70 - 110 0,10 - 0,12
Stainless Steels 120 - 140 0,10 - 0,12
PH Stainless 55 - 70 0,12 - 0,20
Cast Irons 140 - 280 0,10 - 0,12
Aluminium & Alloys 275 - 450 0,04 - 0,12
High Temp. Alloys 25 - 40 0,05 - 0,10
Hard Steels (52-56 HRC) - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

113 A
7200 VM 11_L Half Side Disc Cutters

7200 VM 11_L Assembled Disc & Cartridge


Dimensions (mm) Spares
Assembled No. of
EDP # Part Number D L l1 d1 d2 ar max. teeth EDP# Cartridge EDP# EDP#
025490 7200VM 11 -125L14/16 125 11,1 15 40 58 32 8 016757 72VML14/16 015262 D4010T 015240 T15
025492 7200VM 11 -125L16/18 125 11,1 17 40 58 32 8 016758 72VML16/18 015262 D4010T 015240 T15
025493 7200VM 11 -160L14/16 160 11,1 15 40 58 49 10 016757 72VML14/16 015262 D4010T 015240 T15
025494 7200VM 11 -160L16/18 160 11,1 17 40 58 49 10 016758 72VML16/18 015262 D4010T 015240 T15
025495 7200VM 11 -160L18/20 160 11,1 19 40 58 49 10 015444 72VML18/20 015262 D4010T 015240 T15
025496 7200VM 11 -200L16/18 200 11,1 17 50 72 62 12 016758 72VML16/18 015262 D4010T 015240 T15
025497 7200VM 11 -200L18/20 200 11,1 19 50 72 62 12 015444 72VML18/20 015262 D4010T 015240 T15
025498 7200VM 11 -250L18/20 250 11,1 19 50 85 81 16 015444 72VML18/20 015262 D4010T 015240 T15

7200 VM 11_L Cartridge Spares


Adjusting Fixing Screw

EDP # Cartridge Part Number EDP# EDP# EDP#


016757 72VML14/16 016858 72.602 015257 72.694T 015273 T20TB
016758 72VML16/18 016858 72.602 015257 72.694T 015273 T20TB
015444 72VML18/20 016858 72.602 015257 72.694T 015273 T20TB

d2 d1 D

l1

7200 VM 11_L Technical Advice


Milling Cutter Order Example: 7200VM11-200L16/18
Milling Insert Order Example: MPFW1104PPTL SFZ
For complete cutting conditions refer to page: A288

Disc Cutter & Cartridge IMPORTANT


For a given fz (mm/tooth.) feed rate, the thickness of the chip hm
(effective feed rate per tooth) decreases with the depth of cut ar.
It is imperative that this parameter be taken into account when
selecting the machine feed rate, calculated in accordance with
the formula below:

FORMULA
EXAMPLE
ar 10
ar hm = x fz hm = x 0,5 = 0,223 x 0,5 = 0,111 mm
D 200
ar = Depth of Cut (D.O.C.) fz = Feed per tooth
D = Cutter diameter hm = Effective chip thickness

Depth of Cut (ar)

A
114
Inserts for 7200 VM 11_L d
86°

r
Application & Material Dimensions (mm)
Roughing Semi-Finishing Finishing l s
EDP # Part Number Grade d l s r hm min
017644 MPEX 11 04PPFL-701 GH1 11,11 11,11 4,76 Facet 0,02 MPEX 11_
-701

017439 MPFW 11 04PPTL GH1 11,11 11,11 4,76 Facet 0,15 MPFW 11_
018181 MPFW 11 04PPTL SF30 11,11 11,11 4,76 Facet 0,15
017662 MPFW 11 04PPTL SFZ 11,11 11,11 4,76 Facet 0,15
017336 MPFW 11 04PPTL X44 11,11 11,11 4,76 Facet 0,15

017298 MPHT 11 04PPTL-42 MP91M 11,11 11,11 4,76 Facet 0,1 MPHT 11_
027909 MPHT 11 04PPTL-42 SP6564 11,11 11,11 4,76 Facet 0,1 -42
015141 MPHT 11 04PPTL-42 X500 11,11 11,11 4,76 Facet 0,1

MP_11 Recommended Cutting Conditions


Speed Feed
Material Vc (m/min) hm (mm)
Unalloyed Steels 180 - 220 0,15 - 0,40
Alloyed Steels 70 - 110 0,15 - 0,30
Stainless Steels 120 - 140 0,12 - 0,30
PH Stainless 55 - 70 0,12 - 0,20
Cast Irons 140 - 280 0,12 - 0,30
Aluminium & Alloys 275 - 450 0,06 - 0,28
High Temp. Alloys 25 - 40 0,05 - 0,15
Hard Steels (52-56 HRC) - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

115 A
7200 VM 04_N Full Side Disc Cutters

7200 VM 04_N Assembled Disc & Cartridge


Dimensions (mm) Spares
Assembled L No. of
EDP # Part Number D min-max. l1 d1 d2 ar max. Inserts EDP# Cartridge EDP# EDP#
016759 72VMR06/07
016626 7200VM 04 -080N06/07 80 6-7 14 27 42 16 5R+5L 015059 F2004T 018487 T6
016751 72VML06/07
016760 72VMR07/08
016627 7200VM 04 -080N07/08 80 7-8 14 27 42 16 5R+5L 015059 F2004T 018487 T6
016752 72VML07/08
016759 72VMR06/07
016628 7200VM 04 -100N06/07 100 6-7 14 32 48 23 6R+6L 015059 F2004T 018487 T6
016751 72VML06/07
016760 72VMR07/08
016629 7200VM 04 -100N07/08 100 7-8 14 32 48 23 6R+6L 015059 F2004T 018487 T6
016752 72VML07/08
016759 72VMR06/07
016630 7200VM 04 -125N06/07 125 6-7 14 40 58 30 8R+8L 015059 F2004T 018487 T6
016751 72VML06/07
016760 72VMR07/08
016631 7200VM 04 -125N07/08 125 7-8 14 40 58 30 8R+8L 015059 F2004T 018487 T6
016752 72VML07/08

7200 VM 04_N Cartridge Spares


Cartridge Fixing Screw

EDP # Cartridge Part Number EDP# EDP#


016759 72VMR06/07 015259 72.698T 013214 T9
016751 72VML06/07 015259 72.698T 013214 T9
016760 72VMR07/08 015259 72.698T 013214 T9
016752 72VML07/08 015259 72.698T 013214 T9

d2 d1 D

l1
7200 VM 04_N Technical Advice
Milling Cutter Order Example: 7200VM04-125N06/07
Milling Insert Order Example: MPFW0402PPTR X44 / MPFW0402PPTL X44
For complete cutting conditions refer to page: A288

IMPORTANT
For a given fz (mm/tooth.) feed rate, the thickness of the chip hm
(effective feed rate per tooth) decreases with the depth of cut ar.
It is imperative that this parameter be taken into account when
Disc Cutter & Cartridge selecting the machine feed rate, calculated in accordance with
the formula below:

FORMULA
EXAMPLE
ar 10
hm = x fz hm = x 0,5 = 0,223 x 0,5 = 0,111 mm
ar D 200
ar = Depth of Cut (D.O.C.) fz = Feed per tooth
ar D = Cutter diameter hm = Effective chip thickness

Depth of Cut (ar)

A
116
86°
Inserts for 7200 VM 04_N d

r
Application & Material Dimensions (mm)
Roughing Semi-Finishing Finishing l s
EDP # Part Number Grade d l s r hm min
024148 MPFW 04 02PPTR GH1 4,76 4,76 2,38 Facet 0,07 MPFW 04_
025799 MPFW 04 02PPTL GH1 4,76 4,76 2,38 Facet 0,07
015158 MPFW 04 02PPTR SFZ 4,76 4,76 2,38 Facet 0,07
015157 MPFW 04 02PPTL SFZ 4,76 4,76 2,38 Facet 0,07
027902 MPFW 04 02PPTR SP6564 4,76 4,76 2,38 Facet 0,07
027903 MPFW 04 02PPTL SP6564 4,76 4,76 2,38 Facet 0,07
017427 MPFW 04 02PPTR X44 4,76 4,76 2,38 Facet 0,07
017426 MPFW 04 02PPTL X44 4,76 4,76 2,38 Facet 0,07

017666 MPHW 04 02PPTR X500 4,76 4,76 2,38 Facet 0,07 MPHW 04_
017667 MPHW 04 02PPTL X500 4,76 4,76 2,38 Facet 0,07

MP_04 Recommended Cutting Conditions


Speed Feed
Material Vc (m/min) hm (mm)
Unalloyed Steels 180 - 220 0,07 - 0,10
Alloyed Steels 70 - 110 0,07 - 0,08
Stainless Steels 120 - 140 0,07 - 0,10
PH Stainless - -
Cast Irons 140 - 280 0,07 - 0,08
Aluminium & Alloys - -
High Temp. Alloys 25 - 40 0,08 - 0,10
Hard Steels (52-56 HRC) - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

117 A
7200 VM 06_N Full Side Disc Cutters

7200 VM 06_N Assembled Disc & Cartridge


Dimensions (mm) Spares
Assembled L No. of
EDP # Part Number D min-max. l1 d1 d2 ar max. Inserts EDP# Cartridge EDP# EDP#
016761 72VMR08/09
016632 7200VM 06 -100N08/09 100 8-9 12 32 48 23 6R+6L 015060 F2505T 018488 T7
016753 72VML08/09
016762 72VMR09/10
016633 7200VM 06 -100N09/10 100 9-10 12 32 48 23 6R+6L 015060 F2505T 018488 T7
016754 72VML09/10
016761 72VMR08/09
016634 7200VM 06 -125N08/09 125 8-9 12 40 58 31 7R+7L 015060 F2505T 018488 T7
016753 72VML08/09
016762 72VMR09/10
016635 7200VM 06 -125N09/10 125 9-10 12 40 58 31 7R+7L 015060 F2505T 018488 T7
016754 72VML09/10

7200 VM 06_N Cartridge Spares


Cartridge Fixing Screw

EDP # Cartridge Part Number EDP# EDP#


016761 72VMR08/09 015258 72.697T 015240 T15
016753 72VML08/09 015258 72.697T 015240 T15
016762 72VMR09/10 015258 72.697T 015240 T15
016754 72VML09/10 015258 72.697T 015240 T15

d2 d1 D

l1

7200 VM 06_N Technical Advice


Milling Cutter Order Example: 7200VM06-125N09/10
Milling Insert Order Example: MPHW0602PPTL X500 / MPHW0602PPTR X500
For complete cutting conditions refer to page: A288

IMPORTANT
Disc Cutter & Cartridge For a given fz (mm/tooth.) feed rate, the thickness of the chip hm
(effective feed rate per tooth) decreases with the depth of cut ar.
It is imperative that this parameter be taken into account when
selecting the machine feed rate, calculated in accordance with
the formula below:

FORMULA
EXAMPLE
ar 10
hm = x fz hm = x 0,5 = 0,223 x 0,5 = 0,111 mm
ar D 200
ar = Depth of Cut (D.O.C.) fz = Feed per tooth
ar D = Cutter diameter hm = Effective chip thickness

Depth of Cut (ar)

A
118
Inserts for 7200 VM 06_N d 86°

r
Application & Material Dimensions (mm)
Roughing Semi-Finishing Finishing l s
EDP # Part Number Grade d l s r hm min
024927 MPEX 06 02PPFR-701 GH1 6,35 6,35 2,38 Facet 0,02 MPEX 06_
024926 MPEX 06 02PPFL-701 GH1 6,35 6,35 2,38 Facet 0,02 -701
017638 MPEX 06 02PPFR-701 SFZ 6,35 6,35 2,38 Facet 0,02
017639 MPEX 06 02PPFL-701 SFZ 6,35 6,35 2,38 Facet 0,02

017649 MPFW 06 02PPTR GH1 6,35 6,35 2,38 Facet 0,07 MPFW 06_
017652 MPFW 06 02PPTL GH1 6,35 6,35 2,38 Facet 0,07
014400 MPFW 06 02PPTR SFZ 6,35 6,35 2,38 Facet 0,07
015159 MPFW 06 02PPTL SFZ 6,35 6,35 2,38 Facet 0,07
027904 MPFW 06 02PPTR SP6564 6,35 6,35 2,38 Facet 0,07
027905 MPFW 06 02PPTL SP6564 6,35 6,35 2,38 Facet 0,07

017301 MPHW 06 02PPTR MP91M 6,35 6,35 2,38 Facet 0,07 MPHW 06_
017300 MPHW 06 02PPTL MP91M 6,35 6,35 2,38 Facet 0,07
017669 MPHW 06 02PPTL X500 6,35 6,35 2,38 Facet 0,07
017668 MPHW 06 02PPTR X500 6,35 6,35 2,38 Facet 0,07

MP_06 Recommended Cutting Conditions


Speed Feed
Material Vc (m/min) hm (mm)
Unalloyed Steels 180 - 220 0,07 - 0,12
Alloyed Steels 70 - 110 0,07 - 0,10
Stainless Steels 120 - 140 0,07 - 0,12
PH Stainless - -
Cast Irons 140 - 280 0,07 - 0,10
Aluminium & Alloys 275 - 450 0,04 - 0,12
High Temp. Alloys 25 - 40 0,08 - 0,10
Hard Steels (52-56 HRC) - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

119 A
7200 VM 08_N Full Side Disc Cutters

7200 VM 08_N Assembled Disc & Cartridge


Dimensions (mm) Spares
Assembled L No. of
EDP # Part Number D min-max. l1 d1 d2 ar max. Inserts EDP# Cartridge EDP# EDP#
016763 72VMR10/12
016636 7200VM 08 -100N10/12 100 10-12 11 32 48 24 4R+4L 015063 F3008T 013214 T9
016755 72VML10/12
016764 72VMR12/14
016637 7200VM 08 -100N12/14 100 12-14 13 32 48 24 4R+4L 015063 F3008T 013214 T9
016756 72VML12/14
016763 72VMR10/12
016638 7200VM 08 -125N10/12 125 10-12 11 40 58 32 5R+5L 015063 F3008T 013214 T9
016755 72VML10/12
016764 72VMR12/14
016639 7200VM 08 -125N12/14 125 12-14 13 40 58 32 5R+5L 015063 F3008T 013214 T9
016756 72VML12/14
016763 72VMR10/12
016640 7200VM 08 -160N10/12 160 10-12 11 40 58 49 6R+6L 015063 F3008T 013214 T9
016755 72VML10/12
016764 72VMR12/14
016641 7200VM 08 -160N12/14 160 12-14 13 40 58 49 6R+6L 015063 F3008T 013214 T9
016756 72VML12/14

7200 VM 08_N Cartridge Spares


Cartridge Fixing Screw

EDP # Cartridge Part Number EDP# EDP#


016763 72VMR10/12 015256 72.693T 015273 T20TB
016755 72VML10/12 015256 72.693T 015273 T20TB
016764 72VMR12/14 015256 72.693T 015273 T20TB
016756 72VML12/14 015256 72.693T 015273 T20TB

d2 d1 D

l1
7200 VM 08_N Technical Advice
Milling Cutter Order Example: 7200VM08-100N10/12
Milling Insert Order Example: MPHT0803PPTR-42 MP91M / MPHT0803PPTL-42 MP91M
For complete cutting conditions refer to page: A288

IMPORTANT
For a given fz (mm/tooth.) feed rate, the thickness of the chip hm
(effective feed rate per tooth) decreases with the depth of cut ar.
It is imperative that this parameter be taken into account when
selecting the machine feed rate, calculated in accordance with
Disc Cutter & Cartridge the formula below:

FORMULA
EXAMPLE
ar 10
hm = x fz hm = x 0,5 = 0,223 x 0,5 = 0,111 mm
ar D 200
ar = Depth of Cut (D.O.C.) fz = Feed per tooth
ar D = Cutter diameter hm = Effective chip thickness

Depth of Cut (ar)

A
120
Inserts for 7200 VM 08_N d 86°

r
Application & Material Dimensions (mm) l
Roughing Semi-Finishing Finishing s
EDP # Part Number Grade d l s r hm min
017640 MPEX 08 03PPER-701 PFZ 7,94 7,94 3,18 Facet 0,02 MPEX 08_
017641 MPEX 08 03PPEL-701 PFZ 7,94 7,94 3,18 Facet 0,02 -701
017642 MPEX 08 03PPFR-701 GH1 7,94 7,94 3,18 Facet 0,02
024928 MPEX 08 03PPFL-701 GH1 7,94 7,94 3,18 Facet 0,02
017489 MPEX 08 03PPFR-701 SFZ 7,94 7,94 3,18 Facet 0,02
017490 MPEX 08 03PPFL-701 SFZ 7,94 7,94 3,18 Facet 0,02

017655 MPFW 08 03PPTR GH1 7,94 7,94 3,18 Facet 0,1 MPFW 08_
017658 MPFW 08 03PPTL GH1 7,94 7,94 3,18 Facet 0,1
017653 MPFW 08 03PPTR SF30 7,94 7,94 3,18 Facet 0,1
017656 MPFW 08 03PPTL SF30 7,94 7,94 3,18 Facet 0,1
014401 MPFW 08 03PPTR SFZ 7,94 7,94 3,18 Facet 0,1
017659 MPFW 08 03PPTL SFZ 7,94 7,94 3,18 Facet 0,1
017654 MPFW 08 03PPTR X44 7,94 7,94 3,18 Facet 0,1
017657 MPFW 08 03PPTL X44 7,94 7,94 3,18 Facet 0,1

017297 MPHT 08 03PPTR-42 MP91M 7,94 7,94 3,18 Facet 0,1 MPHT 08_
017296 MPHT 08 03PPTL-42 MP91M 7,94 7,94 3,18 Facet 0,1 -42
023250 MPHT 08 03PPTR-42 PFZ 7,94 7,94 3,18 Facet 0,1
023249 MPHT 08 03PPTL-42 PFZ 7,94 7,94 3,18 Facet 0,1
027906 MPHT 08 03PPTR-42 SP6564 7,94 7,94 3,18 Facet 0,1
027907 MPHT 08 03PPTL-42 SP6564 7,94 7,94 3,18 Facet 0,1
015140 MPHT 08 03PPTR-42 X500 7,94 7,94 3,18 Facet 0,1
015138 MPHT 08 03PPTL-42 X500 7,94 7,94 3,18 Facet 0,1

MP_08 Recommended Cutting Conditions


Speed Feed
Material Vc (m/min) hm (mm)
Unalloyed Steels 180 - 220 0,10 - 0,14
Alloyed Steels 70 - 110 0,10 - 0,12
Stainless Steels 120 - 140 0,10 - 0,12
PH Stainless 55 - 70 0,12 - 0,20
Cast Irons 140 - 280 0,10 - 0,12
Aluminium & Alloys 275 - 450 0,04 - 0,12
High Temp. Alloys 25 - 40 0,05 - 0,10
Hard Steels (52-56 HRC) - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

121 A
7200 VM 11_N Full Side Disc Cutters

7200 VM 11_N Assembled Disc & Cartridge


Dimensions (mm) Spares
Assembled L No. of
EDP # Part Number D min-max. l1 d1 d2 ar max. Inserts EDP# Cartridge EDP# EDP#
016765 72VMR14/16
016642 7200VM11-125N14/16 125 14-16 15 40 58 32 4R+4L 015262 D4010T 015240 T15
016757 72VML14/16
016766 72VMR16/18
016643 7200VM11-125N16/18 125 16-18 17 40 58 32 4R+4L 015262 D4010T 015240 T15
016758 72VML16/18
016765 72VMR14/16
016644 7200VM11-160N14/16 160 14-16 15 40 58 49 5R+5L 015262 D4010T 015240 T15
016757 72VML14/16
016766 72VMR16/18
016645 7200VM11-160N16/18 160 16-18 17 40 58 49 5R+5L 015262 D4010T 015240 T15
016758 72VML16/18
015445 72VMR18/20
016646 7200VM11-160N18/20 160 18-20 19 40 58 49 5R+5L 015262 D4010T 015240 T15
015444 72VML18/20
016766 72VMR16/18
016647 7200VM11-200N16/18 200 16-18 17 50 72 62 6R+6L 015262 D4010T 015240 T15
016758 72VML16/18
015445 72VMR18/20
016648 7200VM11-200N18/20 200 18-20 19 50 72 62 6R+6L 015262 D4010T 015240 T15
015444 72VML18/20
015445 72VMR18/20
016649 7200VM11-250N18/20 250 18-20 19 50 85 81 8R+8L 015262 D4010T 015240 T15
015444 72VML18/20

7200 VM 11_N Cartridge Spares


Adjusting Fixing Screw

EDP # Cartridge Part Number EDP# EDP# EDP#


016765 72VMR14/12 016858 72.602 015257 72.694T 015273 T20TB
016757 72VML14/12 016858 72.602 015257 72.694T 015273 T20TB
016766 72VMR16/18 016858 72.602 015257 72.694T 015273 T20TB
016758 72VML16/18 016858 72.602 015257 72.694T 015273 T20TB
L 015445 72VMR18/20 016858 72.602 015257 72.694T 015273 T20TB
015444 72VML18/20 016858 72.602 015257 72.694T 015273 T20TB

d2 d1 D

7200 VM 11_N Technical Advice


Milling Cutter Order Example: 7200VM11-250N18/20
l1 Milling Insert Order Example: MPHT1104PPTR-42 MP91M / MPHT1104PPTL-42 MP91M
For complete cutting conditions refer to page: A288

IMPORTANT
For a given fz (mm/tooth.) feed rate, the thickness of the chip hm
(effective feed rate per tooth) decreases with the depth of cut ar.
It is imperative that this parameter be taken into account when
selecting the machine feed rate, calculated in accordance with
Disc Cutter & Cartridge the formula below:

FORMULA
EXAMPLE
ar 10
hm = x fz hm = x 0,5 = 0,223 x 0,5 = 0,111 mm
ar D 200
ar = Depth of Cut (D.O.C.) fz = Feed per tooth
ar D = Cutter diameter hm = Effective chip thickness

Depth of Cut (ar)

A 122
Inserts for 7200 VM 11_N d 86°

r
Application & Material Dimensions (mm) l
Roughing Semi-Finishing Finishing s
EDP # Part Number Grade d l s r hm min
017643 MPEX 11 04PPFR-701 GH1 11,11 11,11 4,76 Facet 0,02 MPEX 11_
017644 MPEX 11 04PPFL-701 GH1 11,11 11,11 4,76 Facet 0,02 -701

017440 MPFW 11 04PPTR GH1 11,11 11,11 4,76 Facet 0,15 MPFW 11_
017439 MPFW 11 04PPTL GH1 11,11 11,11 4,76 Facet 0,15
018182 MPFW 11 04PPTR SF30 11,11 11,11 4,76 Facet 0,15
018181 MPFW 11 04PPTL SF30 11,11 11,11 4,76 Facet 0,15
017660 MPFW 11 04PPTR SFZ 11,11 11,11 4,76 Facet 0,15
017662 MPFW 11 04PPTL SFZ 11,11 11,11 4,76 Facet 0,15
017777 MPFW 11 04PPTR X44 11,11 11,11 4,76 Facet 0,15
017336 MPFW 11 04PPTL X44 11,11 11,11 4,76 Facet 0,15

017299 MPHT 11 04PPTR-42 MP91M 11,11 11,11 4,76 Facet 0,1 MPHT 11_
017298 MPHT 11 04PPTL-42 MP91M 11,11 11,11 4,76 Facet 0,1 -42
027908 MPHT 11 04PPTR-42 X500 11,11 11,11 4,76 Facet 0,1
027909 MPHT 11 04PPTL-42 X500 11,11 11,11 4,76 Facet 0,1
015142 MPHT 11 04PPTR-42 X500 11,11 11,11 4,76 Facet 0,1
015141 MPHT 11 04PPTL-42 X500 11,11 11,11 4,76 Facet 0,1

MP_11 Recommended Cutting Conditions


Speed Feed
Material Vc (m/min) hm (mm)
Unalloyed Steels 180 - 220 0,15 - 0,40
Alloyed Steels 70 - 110 0,15 - 0,30
Stainless Steels 120 - 140 0,12 - 0,30
PH Stainless 55 - 70 0,12 - 0,20
Cast Irons 140 - 280 0,12 - 0,30
Aluminium & Alloys 275 - 450 0,06 - 0,28
High Temp. Alloys 25 - 40 0,05 - 0,13
Hard Steels (52-56 HRC) - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

123 A
7220 VM 04_R Half Side Disc Cutters

7220 VM 04_R Assembled Disc & Cartridge


Dimensions (mm) Spares
Assembled No. of
EDP # Part Number D L H d1 d2 teeth EDP# Cartridge EDP# EDP#
016709 7220VM 04 -063R06/07R 63 4,7 40 22 35 8 016759 72VMR06/07 015059 F2004T 018487 T6
016710 7220VM 04 -063R07/08R 63 4,7 40 22 35 8 016760 72VMR07/08 015059 F2004T 018487 T6
016711 7220VM 04 -080R06/07R 80 4,7 45 27 45 10 016759 72VMR06/07 015059 F2004T 018487 T6
016712 7220VM 04 -080R07/08R 80 4,7 45 27 45 10 016760 72VMR07/08 015059 F2004T 018487 T6

7220 VM 04_R Cartridge Spares


Cartridge Fixing Screw

EDP # Cartridge Part Number EDP# EDP#


016759 72VMR06/07 015259 72.698T 013214 T9
016760 72VMR07/08 015259 72.698T 013214 T9

d2
d1
d1 H7
(mm)

L
D

Disc Cutter & Cartridge

7220 VM 04_R Technical Advice


Milling Cutter Order Example: 7220VM04-080R07/08R
Milling Insert Order Example: MPHW0402PPTR X500
For complete cutting conditions refer to page: A288

IMPORTANT
For a given fz (mm/tooth.) feed rate, the thickness of the chip hm
(effective feed rate per tooth) decreases with the depth of cut ar.
It is imperative that this parameter be taken into account when
selecting the machine feed rate, calculated in accordance with
the formula below:

FORMULA
EXAMPLE
ar 10
hm = x fz hm = x 0,5 = 0,223 x 0,5 = 0,111 mm
D 200
ar = Depth of Cut (D.O.C.) fz = Feed per tooth
D = Cutter diameter hm = Effective chip thickness

A
124
86°
Inserts for 7220 VM 04_R d

r
Application & Material Dimensions (mm)
Roughing Semi-Finishing Finishing l s
EDP # Part Number Grade d l s r hm min
024148 MPFW 04 02PPTR GH1 4,76 4,76 2,38 Facet 0,07 MPFW 04_
017645 MPFW 04 02PPTR SF30 4,76 4,76 2,38 Facet 0,07
015158 MPFW 04 02PPTR SFZ 4,76 4,76 2,38 Facet 0,07
027902 MPFW 04 02PPTR SP6564 4,76 4,76 2,38 Facet 0,07
017427 MPFW 04 02PPTR X44 4,76 4,76 2,38 Facet 0,07

017666 MPHW 04 02PPTR X500 4,76 4,76 2,38 Facet 0,07 MPHW 04_

MP_04 Recommended Cutting Conditions


Speed Feed
Material Vc (m/min) hm (mm)
Unalloyed Steels 180 - 220 0,07 - 0,10
Alloyed Steels 70 - 110 0,07 - 0,08
Stainless Steels 120 - 140 0,07 - 0,10
PH Stainless - -
Cast Irons 140 - 280 0,07 - 0,08
Aluminium & Alloys - -
High Temp. Alloys 25 - 35 0,07 - 0,10
Hard Steels (52-56 HRC) - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

125 A
7220 VM 06_R Half Side Disc Cutters

7220 VM 06_R Assembled Disc & Cartridge


Dimensions (mm) Spares
Assembled No. of
EDP # Part Number D L H d1 d2 teeth EDP# Cartridge EDP# EDP#
016713 7220VM 06 -100R08/09R 100 6,3 50 32 48 12 016761 72VMR08/09 015060 F2505T 018488 T7
016714 7220VM 06 -100R09/10R 100 6,3 50 32 48 12 016762 72VMR09/10 015060 F2505T 018488 T7
016715 7220VM 06 -125R09/10R 125 6,3 55 40 62 14 016762 72VMR09/10 015060 F2505T 018488 T7

7220 VM 06_R Cartridge Spares


Cartridge Fixing Screw

EDP # Cartridge Part Number EDP# EDP#


016761 72VMR08/09 015258 72.697T 015240 T15
016762 72VMR09/10 015258 72.697T 015240 T15

d2
d1
d1 H7
(mm)

L
D

Disc Cutter & Cartridge

7220 VM 06_R Technical Advice


Milling Cutter Order Example: 7220VM06-100R08/09R
Milling Insert Order Example: MPFW0602PPTR SFZ
For complete cutting conditions refer to page: A288

IMPORTANT
For a given fz (mm/tooth.) feed rate, the thickness of the chip hm
(effective feed rate per tooth) decreases with the depth of cut ar.
It is imperative that this parameter be taken into account when
selecting the machine feed rate, calculated in accordance with
the formula below:

FORMULA
EXAMPLE
ar 10
hm = x fz hm = x 0,5 = 0,223 x 0,5 = 0,111 mm
D 200
ar = Depth of Cut (D.O.C.) fz = Feed per tooth
D = Cutter diameter hm = Effective chip thickness

A
126
Inserts for 7220 VM 06_R d
86°

Application & Material Dimensions (mm) r


Roughing Semi-Finishing Finishing l s
EDP # Part Number Grade d l s r hm min
024927 MPEX 06 02PPFR-701 GH1 6,35 6,35 2,38 Facet 0,02 MPEX 06_
017638 MPEX 06 02PPFR-701 SFZ 6,35 6,35 2,38 Facet 0,02 -701
017649 MPFW 06 02PPTR GH1 6,35 6,35 2,38 Facet 0,07 MPFW 06_
017647 MPFW 06 02PPTR SF30 6,35 6,35 2,38 Facet 0,07
014400 MPFW 06 02PPTR SFZ 6,35 6,35 2,38 Facet 0,07
027904 MPFW 06 02PPTR SP6564 6,35 6,35 2,38 Facet 0,07
017648 MPFW 06 02PPTR X44 6,35 6,35 2,38 Facet 0,07

017301 MPHW 06 02PPTR MP91M 6,35 6,35 2,38 Facet 0,07 MPHW 06_
023253 MPHW 06 02PPTR PFZ 6,35 6,35 2,38 Facet 0,07
017668 MPHW 06 02PPTR X500 6,35 6,35 2,38 Facet 0,07

MP_06 Recommended Cutting Conditions


Speed Feed
Material Vc (m/min) hm (mm)
Unalloyed Steels 180 - 220 0,07 - 0,12
Alloyed Steels 70 - 110 0,07 - 0,10
Stainless Steels 120 - 140 0,07 - 0,12
PH Stainless - -
Cast Irons 140 - 280 0,07 - 0,10
Aluminium & Alloys 275 - 450 0,04 - 0,12
High Temp. Alloys 25 - 35 0,07 - 0,10
Hard Steels (52-56 HRC) - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

127 A
7220 VM 08_R Half Side Disc Cutters

7220 VM 08_R Assembled Disc & Cartridge


Dimensions (mm) Spares
Assembled No. of
EDP # Part Number D L H d1 d2 teeth EDP# Cartridge EDP# EDP#
016716 7220VM 08 -125R10/12R 125 7,9 55 40 62 10 016763 72VMR10/12 015063 F3008T 013214 T9

7220 VM 08_R Cartridge Spares


Cartridge Fixing Screw

EDP # Cartridge Part Number EDP# EDP#


016763 72VMR10/12 015256 72.693T 015273 T20TB

d2
d1
d1 H7
(mm)

L
D

Disc Cutter & Cartridge

7220 VM 08_R Technical Advice


Milling Cutter Order Example: 7220VM08-160R10/12R
Milling Insert Order Example: MPFW0803PPTR SFZ
For complete cutting conditions refer to page: A288

IMPORTANT
For a given fz (mm/tooth.) feed rate, the thickness of the chip hm
(effective feed rate per tooth) decreases with the depth of cut ar.
It is imperative that this parameter be taken into account when
selecting the machine feed rate, calculated in accordance with
the formula below:

FORMULA
EXAMPLE
ar 10
hm = x fz hm = x 0,5 = 0,223 x 0,5 = 0,111 mm
D 200
ar = Depth of Cut (D.O.C.) fz = Feed per tooth
D = Cutter diameter hm = Effective chip thickness

A
128
Inserts for 7220 VM 08_R d
86°

r
Application & Material Dimensions (mm)
Roughing Semi-Finishing Finishing l s
EDP # Part Number Grade d l s r hm min
017640 MPEX 08 03PPER-701 PFZ 7,94 7,94 3,18 Facet 0,02 MPEX 08_
017642 MPEX 08 03PPFR-701 GH1 7,94 7,94 3,18 Facet 0,02 -701
017489 MPEX 08 03PPFR-701 SFZ 7,94 7,94 3,18 Facet 0,02

017655 MPFW 08 03PPTR GH1 7,94 7,94 3,18 Facet 0,1 MPFW 08_
017653 MPFW 08 03PPTR SF30 7,94 7,94 3,18 Facet 0,1
014401 MPFW 08 03PPTR SFZ 7,94 7,94 3,18 Facet 0,1
017654 MPFW 08 03PPTR X44 7,94 7,94 3,18 Facet 0,1

017664 MPHT 08 03PPER SFZ 7,94 7,94 3,18 Facet 0,04 MPHT 08_

017297 MPHT 08 03PPTR-42 MP91M 7,94 7,94 3,18 Facet 0,1 MPHT 08_
023250 MPHT 08 03PPTR-42 PFZ 7,94 7,94 3,18 Facet 0,1 -42
027906 MPHT 08 03PPTR-42 SP6564 7,94 7,94 3,18 Facet 0,1
015140 MPHT 08 03PPTR-42 X500 7,94 7,94 3,18 Facet 0,1

MP_08 Recommended Cutting Conditions


Speed Feed
Material Vc (m/min) hm (mm)
Unalloyed Steels 180 - 220 0,10 - 0,14
Alloyed Steels 70 - 110 0,10 - 0,12
Stainless Steels 120 - 140 0,10 - 0,12
PH Stainless 55 - 70 0,12 - 0,20
Cast Irons 140 - 280 0,10 - 0,12
Aluminium & Alloys 275 - 450 0,04 - 0,12
High Temp. Alloys 25 - 35 0,05 - 0,10
Hard Steels (52-56 HRC) - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

129 A
7220 VM 04_L Half Side Disc Cutters

7220 VM 04_L Assembled Disc & Cartridge


Dimensions (mm) Spares
Assembled No. of
EDP # Part Number D L H d1 d2 teeth EDP# Cartridge EDP# EDP#
025499 7220VM 04 -063R06/07L 63 4,7 40 22 35 8 016751 72VML06/07 015059 F2004T 018487 T6
025500 7220VM 04 -063R07/08L 63 4,7 40 22 35 8 016752 72VML07/08 015059 F2004T 018487 T6
025501 7220VM 04 -080R06/07L 80 4,7 45 27 45 10 016751 72VML06/07 015059 F2004T 018487 T6
025502 7220VM 04 -080R07/08L 80 4,7 45 27 45 10 016752 72VML07/08 015059 F2004T 018487 T6

7220 VM 04_L Cartridge Spares


Cartridge Fixing Screw

EDP # Cartridge Part Number EDP# EDP#


016751 72VML06/07 015259 72.698T 013214 T9
016752 72VML07/08 015259 72.698T 013214 T9

Disc Cutter & Cartridge

7220 VM 04_L Technical Advice


Milling Cutter Order Example: 7220VM04-080R07/08L
Milling Insert Order Example: MPHW0402PPTL X500
For complete cutting conditions refer to page: A288

IMPORTANT
For a given fz (mm/tooth.) feed rate, the thickness of the chip hm
(effective feed rate per tooth) decreases with the depth of cut ar.
It is imperative that this parameter be taken into account when
selecting the machine feed rate, calculated in accordance with
the formula below:

FORMULA
EXAMPLE
ar 10
hm = x fz hm = x 0,5 = 0,223 x 0,5 = 0,111 mm
D 200
ar = Depth of Cut (D.O.C.) fz = Feed per tooth
D = Cutter diameter hm = Effective chip thickness

A
130
86°
Inserts for 7220 VM 04_L d

r
Application & Material Dimensions (mm)
Roughing Semi-Finishing Finishing l s
EDP # Part Number Grade d l s r hm min
025799 MPFW 04 02PPTL GH1 4,76 4,76 2,38 Facet 0,07 MPFW 04_
015157 MPFW 04 02PPTL SFZ 4,76 4,76 2,38 Facet 0,07
027903 MPFW 04 02PPTL SP6564 4,76 4,76 2,38 Facet 0,07
017426 MPFW 04 02PPTL X44 4,76 4,76 2,38 Facet 0,07

017667 MPHW 04 02PPTL X500 4,76 4,76 2,38 Facet 0,07 MPHW 04_

MP_04 Recommended Cutting Conditions


Speed Feed
Material Vc (m/min) hm (mm)
Unalloyed Steels 180 - 220 0,07 - 0,10
Alloyed Steels 70 - 110 0,07 - 0,08
Stainless Steels 120 - 140 0,07 - 0,10
PH Stainless - -
Cast Irons 140 - 280 0,07 - 0,08
Aluminium & Alloys - -
High Temp. Alloys 25 - 40 0,05 - 0,08
Hard Steels (52-56 HRC) - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

131 A
7220 VM 06_L Half Side Disc Cutters

7220 VM 06_L Assembled Disc & Cartridge


Dimensions (mm) Spares
Assembled No. of
EDP # Part Number D L H d1 d2 teeth EDP# Cartridge EDP# EDP#
025503 7220VM 06 -100R08/09L 100 6,3 50 32 48 12 016753 72VML08/09 015060 F2505T 018488 T7
025504 7220VM 06 -100R09/10L 100 6,3 50 32 48 12 016754 72VML09/10 015060 F2505T 018488 T7
025505 7220VM 06 -125R09/10L 125 6,3 55 40 62 14 016754 72VML09/10 015060 F2505T 018488 T7

7220 VM 06_L Cartridge Spares


Cartridge Fixing Screw

EDP # Cartridge Part Number EDP# EDP#


016753 72VML08/09 015258 72.697T 015240 T15
016754 72VML09/10 015258 72.697T 015240 T15

Disc Cutter & Cartridge

7220 VM 06_L Technical Advice


Milling Cutter Order Example: 7220VM06-100R08/09L
Milling Insert Order Example: MPFW0602PPTL SFZ
For complete cutting conditions refer to page: A288

IMPORTANT
For a given fz (mm/tooth.) feed rate, the thickness of the chip hm
(effective feed rate per tooth) decreases with the depth of cut ar.
It is imperative that this parameter be taken into account when
selecting the machine feed rate, calculated in accordance with
the formula below:

FORMULA
EXAMPLE
ar 10
hm = x fz hm = x 0,5 = 0,223 x 0,5 = 0,111 mm
D 200
ar = Depth of Cut (D.O.C.) fz = Feed per tooth
D = Cutter diameter hm = Effective chip thickness

A
132
Inserts for 7220 VM 06_L d
86°

Application & Material Dimensions (mm) r


Roughing Semi-Finishing Finishing l s
EDP # Part Number Grade d l s r hm min
024926 MPEX 06 02PPFL-701 GH1 6,35 6,35 2,38 Facet 0,02 MPEX 06_
017639 MPEX 06 02PPFL-701 SFZ 6,35 6,35 2,38 Facet 0,02 -701
017652 MPFW 06 02PPTL GH1 6,35 6,35 2,38 Facet 0,07 MPFW 06_
015159 MPFW 06 02PPTL SFZ 6,35 6,35 2,38 Facet 0,07
027905 MPFW 06 02PPTL SP6564 6,35 6,35 2,38 Facet 0,07

017300 MPHW 06 02PPTL MP91M 6,35 6,35 2,38 Facet 0,07 MPHW 06_
017669 MPHW 06 02PPTL X500 6,35 6,35 2,38 Facet 0,07

MP_06 Recommended Cutting Conditions


Speed Feed
Material Vc (m/min) hm (mm)
Unalloyed Steels 180 - 220 0,07 - 0,12
Alloyed Steels 70 - 110 0,07 - 0,10
Stainless Steels 120 - 140 0,07 - 0,12
PH Stainless - -
Cast Irons 140 - 280 0,07 - 0,10
Aluminium & Alloys 275 - 450 0,04 - 0,12
High Temp. Alloys 25 - 40 0,05 - 0,08
Hard Steels (52-56 HRC) - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

133 A
7220 VM 08_L Half Side Disc Cutters

7220 VM 08_L Assembled Disc & Cartridge


Dimensions (mm) Spares
No. of
EDP # Part Number D L H d1 d2 teeth EDP# Cartridge EDP# EDP#
025506 7220VM08-125R10/12L 125 7,9 55 40 62 10 016755 72VML10/12 015063 F3008T 013214 T9

7220 VM 08_L Cartridge Spares


Cartridge Fixing Screw

EDP # Cartridge Part Number EDP# EDP#


016755 72VML10/12 015256 72.693T 015273 T20TB

Disc Cutter & Cartridge

7220 VM 08_L Technical Advice


Milling Cutter Order Example: 7220VM08-160R10/12L
Milling Insert Order Example: MPFW0803PPTL SFZ
For complete cutting conditions refer to page: A288

IMPORTANT
For a given fz (mm/tooth.) feed rate, the thickness of the chip hm
(effective feed rate per tooth) decreases with the depth of cut ar.
It is imperative that this parameter be taken into account when
selecting the machine feed rate, calculated in accordance with
the formula below:

FORMULA
EXAMPLE
ar 10
hm = x fz hm = x 0,5 = 0,223 x 0,5 = 0,111 mm
D 200
ar = Depth of Cut (D.O.C.) fz = Feed per tooth
D = Cutter diameter hm = Effective chip thickness

A
134
86°
Inserts for 7220 VM 08_L d

r
Application & Material Dimensions (mm) l
Roughing Semi-Finishing Finishing s
EDP # Part Number Grade d l s r hm min
017641 MPEX 08 03PPEL-701 PFZ 7,94 7,94 3,18 Facet 0,02 MPEX 08_
024928 MPEX 08 03PPFL-701 GH1 7,94 7,94 3,18 Facet 0,02 -701
017490 MPEX 08 03PPFL-701 SFZ 7,94 7,94 3,18 Facet 0,02

017658 MPFW 08 03PPTL GH1 7,94 7,94 3,18 Facet 0,1 MPFW 08_
017656 MPFW 08 03PPTL SF30 7,94 7,94 3,18 Facet 0,1
017659 MPFW 08 03PPTL SFZ 7,94 7,94 3,18 Facet 0,1
017657 MPFW 08 03PPTL X44 7,94 7,94 3,18 Facet 0,1

017296 MPHT 08 03PPTL-42 MP91M 7,94 7,94 3,18 Facet 0,1 MPHT 08_
023249 MPHT 08 03PPTL-42 PFZ 7,94 7,94 3,18 Facet 0,1 -42
027907 MPHT 08 03PPTL-42 SP6564 7,94 7,94 3,18 Facet 0,1
015138 MPHT 08 03PPTL-42 X500 7,94 7,94 3,18 Facet 0,1

MP_08 Recommended Cutting Conditions


Speed Feed
Material Vc (m/min) hm (mm)
Unalloyed Steels 180 - 220 0,10 - 0,14
Alloyed Steels 70 - 110 0,10 - 0,12
Stainless Steels 120 - 140 0,10 - 0,12
PH Stainless 55 - 70 0,12 - 0,20
Cast Irons 140 - 280 0,10 - 0,12
Aluminium & Alloys 275 - 450 0,04 - 0,12
High Temp. Alloys 25 - 40 0,05 - 0,10
Hard Steels (52-56 HRC) - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

135 A
7220 VM 04_N Full Side Disc Cutters

7220 VM 04_N Assembled Disc & Cartridge


Dimensions (mm) Spares
Assembled L No. of
EDP # Part Number D min-max. H d1 d2 Inserts EDP# Cartridge EDP# EDP#
016759 72VMR06/07
016700 7220VM 04 -063R06/07N 63 6-7 40 22 35 4R+4L 015059 F2004T 018487 T6
016751 72VML06/07
016760 72VMR07/08
016701 7220VM 04 -063R07/08N 63 7-8 40 22 35 4R+4L 015059 F2004T 018487 T6
016752 72VML07/08
016759 72VMR06/07
016702 7220VM 04 -080R06/07N 80 6-7 45 27 45 5R+5L 015059 F2004T 018487 T6
016751 72VML06/07
016760 72VMR07/08
016703 7220VM 04 -080R07/08N 80 7-8 45 27 45 5R+5L 015059 F2004T 018487 T6
016752 72VML07/08

7220 VM 04_N Cartridge Spares


Cartridge Fixing Screw

EDP # Cartridge Part Number EDP# EDP#


016759 72VMR06/07 015259 72.698T 013214 T9
016751 72VML06/07 015259 72.698T 013214 T9
016760 72VMR07/08 015259 72.698T 013214 T9
016752 72VML07/08 015259 72.698T 013214 T9

d2
d1
d1 H7
(mm)

7220 VM 04_N Technical Advice


Disc Cutter & Cartridge Milling Cutter Order Example: 7220VM04-063R06/07N
Milling Insert Order Example: MPFW0402PPTL SFZ / MPFW0402PPTR SFZ
For complete cutting conditions refer to page: A288

IMPORTANT
For a given fz (mm/tooth.) feed rate, the thickness of the chip hm
(effective feed rate per tooth) decreases with the depth of cut ar.
It is imperative that this parameter be taken into account when
selecting the machine feed rate, calculated in accordance with
the formula below:

FORMULA
EXAMPLE
ar 10
hm = x fz hm = x 0,5 = 0,223 x 0,5 = 0,111 mm
D 200
ar = Depth of Cut (D.O.C.) fz = Feed per tooth
D = Cutter diameter hm = Effective chip thickness

A 136
86°
Inserts for 7220 VM 04_N d

r
Application & Material Dimensions (mm)
Roughing Semi-Finishing Finishing l s
EDP # Part Number Grade d l s r hm min
024148 MPFW 04 02PPTR GH1 4,76 4,76 2,38 Facet 0,07 MPFW 04_
025799 MPFW 04 02PPTL GH1 4,76 4,76 2,38 Facet 0,07
015158 MPFW 04 02PPTR SFZ 4,76 4,76 2,38 Facet 0,07
015157 MPFW 04 02PPTL SFZ 4,76 4,76 2,38 Facet 0,07
027902 MPFW 04 02PPTR SP6564 4,76 4,76 2,38 Facet 0,07
027903 MPFW 04 02PPTL SP6564 4,76 4,76 2,38 Facet 0,07
017427 MPFW 04 02PPTR X44 4,76 4,76 2,38 Facet 0,07
017426 MPFW 04 02PPTL X44 4,76 4,76 2,38 Facet 0,07

017666 MPHW 04 02PPTR X500 4,76 4,76 2,38 Facet 0,07 MPHW 04_
017667 MPHW 04 02PPTL X500 4,76 4,76 2,38 Facet 0,07

MP_04 Recommended Cutting Conditions


Speed Feed
Material Vc (m/min) hm (mm)
Unalloyed Steels 180 - 220 0,07 - 0,10
Alloyed Steels 70 - 110 0,07 - 0,08
Stainless Steels 120 - 140 0,07 - 0,10
PH Stainless - -
Cast Irons 140 - 280 0,07 - 0,08
Aluminium & Alloys - -
High Temp. Alloys 25 - 40 0,08 - 0,10
Hard Steels (52-56 HRC) - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

137 A
7220 VM 06_N Full Side Disc Cutters

7220 VM 06_N Assembled Disc & Cartridge


Dimensions (mm) Spares
Assembled L No. of
EDP # Part Number D min-max. H d1 d2 Inserts EDP# Cartridge EDP# EDP#
016761 72VMR08/09
016704 7220VM 06 -100R08/09N 100 8-9 50 32 48 6R+6L 016753 72VML08/09 015060 F2505T 018488 T7
016762 72VMR09/10
016705 7220VM 06 -100R09/10N 100 9-10 50 32 48 6R+6L 016754 72VML09/10 015060 F2505T 018488 T7
016762 72VMR09/10
016706 7220VM 06 -125R09/10N 125 9-10 55 40 62 7R+7L 016754 72VML09/10 015060 F2505T 018488 T7

7220 VM 06_N Cartridge Spares


Cartridge Fixing Screw

EDP # Cartridge Part Number EDP# EDP#


016761 72VMR08/09 015258 72.697T 015240 T15
016753 72VML08/09 015258 72.697T 015240 T15
016762 72VMR09/10 015258 72.697T 015240 T15
016754 72VML09/10 015258 72.697T 015240 T15

d2
d1
d1 H7
(mm)

Disc Cutter & Cartridge 7220 VM 06_N Technical Advice


Milling Cutter Order Example: 7220VM06-100R08/09N
Milling Insert Order Example: MPHW0602PPTR MP91M / MPHW0602PPTL MP91M
For complete cutting conditions refer to page: A288

IMPORTANT
For a given fz (mm/tooth.) feed rate, the thickness of the chip hm
(effective feed rate per tooth) decreases with the depth of cut ar.
It is imperative that this parameter be taken into account when
selecting the machine feed rate, calculated in accordance with
the formula below:

FORMULA
EXAMPLE
ar 10
hm = x fz hm = x 0,5 = 0,223 x 0,5 = 0,111 mm
D 200
ar = Depth of Cut (D.O.C.) fz = Feed per tooth
D = Cutter diameter hm = Effective chip thickness

A 138
Inserts for 7220 VM 06_N d 86°

Application & Material Dimensions (mm) r


Roughing Semi-Finishing Finishing l s
EDP # Part Number Grade d l s r hm min
024927 MPEX 06 02PPFR-701 GH1 6,35 6,35 2,38 Facet 0,02 MPEX 06_
024926 MPEX 06 02PPFL-701 GH1 6,35 6,35 2,38 Facet 0,02 -701
017638 MPEX 06 02PPFR-701 SFZ 6,35 6,35 2,38 Facet 0,02
017639 MPEX 06 02PPFL-701 SFZ 6,35 6,35 2,38 Facet 0,02

017649 MPFW 06 02PPTR GH1 6,35 6,35 2,38 Facet 0,07 MPFW 06_
017652 MPFW 06 02PPTL GH1 6,35 6,35 2,38 Facet 0,07
014400 MPFW 06 02PPTR SFZ 6,35 6,35 2,38 Facet 0,07
015159 MPFW 06 02PPTL SFZ 6,35 6,35 2,38 Facet 0,07
027904 MPFW 06 02PPTR SP6564 6,35 6,35 2,38 Facet 0,07
027905 MPFW 06 02PPTL SP6564 6,35 6,35 2,38 Facet 0,07

017301 MPHW 06 02PPTR MP91M 6,35 6,35 2,38 Facet 0,07 MPHW 06_
017300 MPHW 06 02PPTL MP91M 6,35 6,35 2,38 Facet 0,07
017669 MPHW 06 02PPTL X500 6,35 6,35 2,38 Facet 0,07
017668 MPHW 06 02PPTR X500 6,35 6,35 2,38 Facet 0,07

MP_06 Recommended Cutting Conditions


Speed Feed
Material Vc (m/min) hm (mm)
Unalloyed Steels 180 - 220 0,07 - 0,12
Alloyed Steels 70 - 110 0,07 - 0,10
Stainless Steels 120 - 140 0,07 - 0,12
PH Stainless - -
Cast Irons 140 - 280 0,07 - 0,10
Aluminium & Alloys 275 - 450 0,04 - 0,12
High Temp. Alloys 25 - 40 0,08 - 0,10
Hard Steels (52-56 HRC) - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

139 A
7220 VM 08_N Full Side Disc Cutters

7220 VM 08_N Assembled Disc & Cartridge


Dimensions (mm) Spares
Assembled L No. of
EDP # Part Number D min-max. H d1 d2 Inserts EDP# Cartridge EDP# EDP#
016763 72VMR10/12
016707 7220VM 08 -125R10/12N 125 10-12 55 40 62 5R+5L 016755 72VML10/12 015063 F3008T 013214 T9

7220 VM 08_N Cartridge Spares


Cartridge Fixing Screw

EDP # Cartridge Part Number EDP# EDP#


016763 72VMR10/12 015256 72.693T 015273 T20TB
016755 72VML10/12 015256 72.693T 015273 T20TB

d2
d1
d1 H7
(mm)

Disc Cutter & Cartridge

7220 VM 08_N Technical Advice


Milling Cutter Order Example: 7220VM08-125R10/12N
Milling Insert Order Example: MPFW08030PPTR SFZ / MPFW08030PPTL SFZ
For complete cutting conditions refer to page: A288

IMPORTANT
For a given fz (mm/tooth.) feed rate, the thickness of the chip hm
(effective feed rate per tooth) decreases with the depth of cut ar.
It is imperative that this parameter be taken into account when
selecting the machine feed rate, calculated in accordance with
the formula below:

FORMULA
EXAMPLE
ar 10
hm = x fz hm = x 0,5 = 0,223 x 0,5 = 0,111 mm
D 200
ar = Depth of Cut (D.O.C.) fz = Feed per tooth
D = Cutter diameter hm = Effective chip thickness

A 140
Inserts for 7220 VM 08_N d 86°

r
Application & Material Dimensions (mm)
Roughing Semi-Finishing Finishing l s
EDP # Part Number Grade d l s r hm min
017640 MPEX 08 03PPER-701 PFZ 7,94 7,94 3,18 Facet 0,02 MPEX 08_
017641 MPEX 08 03PPEL-701 PFZ 7,94 7,94 3,18 Facet 0,02 -701
017642 MPEX 08 03PPFR-701 GH1 7,94 7,94 3,18 Facet 0,02
024928 MPEX 08 03PPFL-701 GH1 7,94 7,94 3,18 Facet 0,02
017489 MPEX 08 03PPFR-701 SFZ 7,94 7,94 3,18 Facet 0,02
017490 MPEX 08 03PPFL-701 SFZ 7,94 7,94 3,18 Facet 0,02

017655 MPFW 08 03PPTR GH1 7,94 7,94 3,18 Facet 0,1 MPFW 08_
017658 MPFW 08 03PPTL GH1 7,94 7,94 3,18 Facet 0,1
017653 MPFW 08 03PPTR SF30 7,94 7,94 3,18 Facet 0,1
017656 MPFW 08 03PPTL SF30 7,94 7,94 3,18 Facet 0,1
014401 MPFW 08 03PPTR SFZ 7,94 7,94 3,18 Facet 0,1
017659 MPFW 08 03PPTL SFZ 7,94 7,94 3,18 Facet 0,1
017654 MPFW 08 03PPTR X44 7,94 7,94 3,18 Facet 0,1
017657 MPFW 08 03PPTL X44 7,94 7,94 3,18 Facet 0,1

017297 MPHT 08 03PPTR-42 MP91M 7,94 7,94 3,18 Facet 0,1 MPHT 08_
017296 MPHT 08 03PPTL-42 MP91M 7,94 7,94 3,18 Facet 0,1 -42
023250 MPHT 08 03PPTR-42 PFZ 7,94 7,94 3,18 Facet 0,1
023249 MPHT 08 03PPTL-42 PFZ 7,94 7,94 3,18 Facet 0,1
027906 MPHT 08 03PPTR-42 SP6564 7,94 7,94 3,18 Facet 0,1
027906 MPHT 08 03PPTL-42 SP6564 7,94 7,94 3,18 Facet 0,1
015140 MPHT 08 03PPTR-42 X500 7,94 7,94 3,18 Facet 0,1
015138 MPHT 08 03PPTL-42 X500 7,94 7,94 3,18 Facet 0,1

MP_08 Recommended Cutting Conditions


Speed Feed
Material Vc (m/min) hm (mm)
Unalloyed Steels 180 - 220 0,10 - 0,14
Alloyed Steels 70 - 110 0,10 - 0,12
Stainless Steels 120 - 140 0,10 - 0,12
PH Stainless 55 - 70 0,12 - 0,20
Cast Irons 140 - 280 0,10 - 0,12
Aluminium & Alloys 275 - 450 0,04 - 0,12
High Temp. Alloys 25 - 40 0,05 - 0,10
Hard Steels (52-56 HRC) - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

141 A
Mounting / Adjustments
Mounting / Adjusting Cartridges

2 A ADJUSTING 7200 VM 11 & 7200 VA 16 CUTTERS FITTED


WITH ADJUSTING SCREW
1
1. Measure the exact thickness of the hub.
2. Mount and clamp the cutter tightly onto the adjusting unit (on the
centering seat).
3. Turn back adjusting screw No. 2 of the first ‘upper’ cartridge.
4. Gently loosen fixing screw No. 1 and push this cartridge downwards.
5. Mount and insert on the cartridge to be adjusted.

IMPORTANT!
Be sure to use a RH insert on a right cartridge and LH insert on a left cartridge; to
do this it is sufficient to ensure that the wiper edge is positioned laterally on the
outer side of the tool.
6. Rotate the measuring unit and turn the tool as needed in such a way that the
5 6
plunger of the dial gauge is centred on the wiper edge; then secure the
gauge in this position.
4 6 7. Work out the zero position on the dial:
A Calculate the average of the groove width to be machined and the
3 5 measured thickness of the hub.
2
7C For example: Groove 22 mm + Hub 21 mm = 21,5 mm
2
B Add the thickness of the gauge = 10 mm.
C Onto the base plate in the cutter and plunger area add slip gauges to a
height equal to the value obtained by adding points A and B above.
(For example: 21,5 + 10 = 31,5 mm)
8. Slightly turn the cutter to bring the slip gauges into line under the plunger,
then lock the dial gauge, having first checked that the hand has not
moved more than half a turn. Turn the dial so that its hand reads zero, line
up the slip gauges and once again line up the insert under the plunger.
9. Re-tighten, but do not lock, screw No. 1.

A
142
Mounting / Adjusting Cartridges
10. Turn adjusting screw No. 2 to bring up the cartridge, that is so that the
4 9
wiper edge of the insert touches against the plunger until the hand reads
zero corresponding to the height of the stacked slip gauges. Now slacken
1
the adjusting screw.
11. Lock screw No. 1; in doing so the cartridge will tend to move by about 3 10 2
0,01 mm up or down. Having again unlocked screw No. 1, repeat the
operation from point 10, taking account of the value and direction of the 8 8
observed displacement. In this way the final locking of the cartridge will
tend towards the required zero reading.
12. Repeat operations 3 and 4 on the other ‘upper’ cartridges and take the
same edge of the same insert to continue adjusting them following points
9 and 10, always taking into account the displacement observed at 11.
13. *Turn the cutter upside down, proceed with operations 3 and 4 and always
with the same edge of the insert adjust them following points 9, 10 and 11.
14. Proceed with the final checking and be sure above all to lock the No. 1
screw on all cartridges.
15. Gently re-tighten the adjusting screw No. 2 against the bottom of its seat.
4
10
*NOTE: “Half-side” cutters, with non-staggered teeth, need only be adjusted
on one side.

143 A
Mounting / Adjustments
Adjusting Cartridges

B ADJUSTING 7200 VM 04/06 & 08 CUTTERS WITHOUT


ADJUSTING SCREW
1. Measure the exact thickness of the hub.
2. Mount and clamp the cutter tightly onto the adjusting unit (on the
centering seat).
3. Gently loosen the fixing screw on the first ‘upper’ cartridge and push it
3 downwards.
8
11 4. Mount on the adjustable cartridge the corresponding indexable insert
(see A 5).
5. Position and secure the gauge according to A 6, then work out the reference
height and proceed to bring the dial to zero as under points A 7 and A 8.
6. Put the rectangular end (using the longest edge for cutter widths from 10 to
14 mm) of the adjusting lever underneath the cartridge.
7. By moving the lever downwards, lift the cartridge, i.e. push the insert wiper
edge against the plunger, until the dial hand reads the pre-set zero mark.
5 8. Tighten, but do not lock, the fixing screw of the cartridge, while making sure
that the dial hand remains on zero.
9. Repeat operation 3 on the other ‘upper’ cartridges and using the same edge
of the same insert, continue adjusting them following points 6, 7 and 8.
4 10. *Turn the cutter upside down and always using the same edge of the same
insert continue with operations 3, 4, 6, 7 and 8.
5 11. Proceed with final checking and be sure to lock the fixing screw on all the
cartridges.

*NOTE: “Half-side” cutters, with non-staggered teeth, need only be adjusted


on one side.

A
144
A
145
Long Edge Cutters
Fully Effective Flutes and Staggered Flute Cutters

These high productivity cutters are designed to remove high


volumes of material in square shoulder and slot milling
applications.

These cutters feature P-20 tool steel bodies. Through-tool


coolant, where available, allowing better chip evacuation
and higher feed rates.

A
146
Applications–Long Edge Cutters

Side Milling End Milling Radius/End


Milling

Slotting Slotting Slotting

LONG EDGE CUTTERS


The teeth on 5210 VS cutters are set The 5315VA12 is an extension of the
with a pronounced left hand helix versatile 7690VA12 programme. This
angle. The chosen angle allows, in cutter uses a range of 12mm A-style
most cases, at least two teeth to be inserts.
engaged in the material continuously
allowing a progressive attack on the The 5315VA16 is an extension of the
material by each cutting stroke, thereby versatile 7690VA16 programme. This
reducing shocks. cutter uses industry standard AP 16
style inserts.
A cutter with a left hand helix has the
added advantage of absorbing any Both families offer full effective flutes
5210 VS
looseness in the spindle thus reducing for high feed rates and right-hand helix
vibration. Cutting starts with the top of angles. Both are ideal for side milling
the teeth which decreases torsion and and slotting.
initial bending of the tool body.

The negative helix allows a large area


for chip formation and chip flow. The
indexable inserts used on these tools
are particularly thick for high shock
resistance and also protection of the
tool body.

The 5210 VM is a smaller complement


to the 5210 VS cutter. Rhombic MP
5210 VM
style inserts are used instead of square
inserts and a right hand helix is used.

5315 VA

147 A
5210 VM 04 Long Edge Cutter

d1
5210 VM 04 Weldon Shank
Dimensions (mm) Spares
No. of No. of
EDP # Part Number D L l1 l2 d1 teeth Inserts EDP# EDP#
a. 6 015059 F2004T 018487 T6
018306 5210VM 04 W016R22 16 80 22 30 20 2
b. 1 015060 F2505T 018488 T7

I2
I1

Weldon Shank

5210 VM 04 Technical Advice


Milling Cutter Order Example: 5210VM04W016R22
Milling Insert Order Example: MPHW0402PPTR X500
MPHW0602PPTR X500
For complete cutting conditions refer to page: A288

The chart below shows the multiplication factor for the feed rate based
on the percentage of radial engagement of the cutter diameter.

Feed correcting for profiling


Coefficient

Engagement ae/diam (%)

Example: 5210VM04W016R22 using a 1.6mm radial engagement (ae)


= 10% of the cutter diameter.
At 10%, your coefficient is 1.6 (see chart); therefore you must multiply
your feed rate by 1.6 for correcting the feed for profiling.

A
148
86°
Inserts for 5210 VM 04 d

r
Application & Material Dimensions (mm)
Roughing Semi-Finishing Finishing l s
EDP # Part Number Grade d l s r hm min
024148 MPFW 04 02PPTR GH1 a. 4,76 4,76 2,38 Facet 0,07 MPFW 04_
017645 MPFW 04 02PPTR SF30 a. 4,76 4,76 2,38 Facet 0,07
015158 MPFW 04 02PPTR SFZ a. 4,76 4,76 2,38 Facet 0,07
027902 MPFW 04 02PPTR SP6564 a. 4,76 4,76 2,38 Facet 0,07
017427 MPFW 04 02PPTR X44 a. 4,76 4,76 2,38 Facet 0,07

017666 MPHW 04 02PPTR X500 a. 4,76 4,76 2,38 Facet 0,07 MPHW 04_
017649 MPFW 06 02PPTR GH1 b. 6,35 6,35 2,38 Facet 0,07 MPFW 06_
017647 MPFW 06 02PPTR SF30 b. 6,35 6,35 2,38 Facet 0,07
014400 MPFW 06 02PPTR SFZ b. 6,35 6,35 2,38 Facet 0,07
027904 MPFW 06 02PPTR SP6564 b. 6,35 6,35 2,38 Facet 0,07
017648 MPFW 06 02PPTR X44 b. 6,35 6,35 2,38 Facet 0,07

017668 MPHW 06 02PPTR X500 b. 6,35 6,35 2,38 Facet 0,07 MPHW 06_

Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed/Rev. D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels 180 - 220 0,10 - 0,16 22,0 - - - - - -
Alloyed Steels 70 - 110 0,08 - 0,12 22,0 - - - - - -
Stainless Steels - - - - - - - - -
PH Stainless - - - - - - - - -
Cast Irons 140 - 280 0,08 - 0,12 22,0 - - - - - -
Aluminium & Alloys - - - - - - - - -
High Temp. Alloys - - - - - - - - -
Hard Steels (52-56 HRC) - - - - - - - - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

149 A
5210 VM 06 Long Edge Cutter

d1
5210 VM 06 Weldon Shank
Dimensions (mm) Spares
No. of No. of
EDP # Part Number D L l1 l2 d1 teeth Inserts EDP# EDP#
a.* 5 015060 F2505T 018488 T7
021650 5210VM 06 W020R26 20 92 26 36 25 2
b.* 1 015063 F3008T 013214 T9
a.* 11 015060 F2505T 018488 T7
021651 5210VM 06 W025R32 25 108 32 48 32 3
b.* 1 015063 F3008T 013214 T9
L * Both inserts are required for each cutter.

I2
I1

Weldon Shank

5210 VM 06 Technical Advice


Milling Cutter Order Example: 5210VM06W020R26
Milling Insert Order Example: MPFW0602PPTR SFZ
MPFW0803PPTR SFZ
For complete cutting conditions refer to page: A288

The chart below shows the multiplication factor for the feed rate based
on the percentage of radial engagement of the cutter diameter.

Feed correcting for profiling


Coefficient

Engagement ae/diam (%)

Example: 5210M06W020R26 using a 2,0mm radial engagement (ae) =


10% of the cutter diameter.
At 10%, your coefficient is 1.6 (see chart); therefore you must multiply
your feed rate by 1.6 for correcting the feed for profiling.

A
150
86°
Inserts for 5210 VM 06 d

r
Application & Material Dimensions (mm)
Roughing Semi-Finishing Finishing l s
EDP # Part Number Grade d l s r hm min
017649 MPFW 06 02PPTR GH1 a. 6,35 6,35 2,38 Facet 0,07 MPFW 06_
017647 MPFW 06 02PPTR SF30 a. 6,35 6,35 2,38 Facet 0,07
014400 MPFW 06 02PPTR SFZ a. 6,35 6,35 2,38 Facet 0,07
017648 MPFW 06 02PPTR X44 a. 6,35 6,35 2,38 Facet 0,07

017655 MPFW 08 03PPTR GH1 b. 7,94 7,94 3,18 Facet 0,1 MPFW 08_
017653 MPFW 08 03PPTR SF30 b. 7,94 7,94 3,18 Facet 0,1
014401 MPFW 08 03PPTR SFZ b. 7,94 7,94 3,18 Facet 0,1
017654 MPFW 08 03PPTR X44 b. 7,94 7,94 3,18 Facet 0,1

* For ∅ 25, ap max is 32 mm.


For ∅ 20, ap max is 25 mm.

Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed/Rev. D.O.C.* Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels 180 - 220 0,12 - 0,18 See l1 - - - - - -
Alloyed Steels 70 - 110 0,10 - 0,15 See l1 - - - - - -
Stainless Steels - - - - - - - - -
PH Stainless - - - - - - - - -
Cast Irons 140 - 280 0,10 - 0,15 See l1 - - - - - -
Aluminium & Alloys - - - - - - - - -
High Temp. Alloys - - - - - - - - -
Hard Steels (52-56 HRC) - - - - - - - - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

151 A
5210 VS 09 Long Edge Cutter

d1
5210 VS 09 Weldon Shank
Dimensions (mm) Spares
No. of No. of
EDP # Part Number D L l1 l2 l3 d1 teeth Inserts EDP# EDP#
015235 5210VS 09 WA032R50 32 119 50 57 - 32 3 11 015262 D4010T 015240 T15

I2
I1

Weldon Shank

5210 VS 09 Technical Advice


Milling Cutter Order Example: 5210VS09WA032R50
Milling Insert Order Example: SCMT09 T308T SFZ

For complete cutting conditions refer to page: A288

The chart below shows the multiplication factor for the feed rate based
on the percentage of radial engagement of the cutter diameter.

Feed correcting for profiling


Coefficient

Engagement ae/diam (%)

Example: 5210VS09WA032R50 using a 3,2mm radial engagement (ae)


= 10% of the cutter diameter.
At 10%, your coefficient is 1.6 (see chart); therefore you must multiply
your feed rate by 1.6 for correcting the feed for profiling.

A
152
Inserts for 5210 VS 09 d r

Application & Material Dimensions (mm)


Roughing Semi-Finishing Finishing
l
s
EDP # Part Number Grade d l s r hm min
017703 SCMT 09 T308E SF30 9,52 9,52 3,97 0,8 0,15 SCMT 09_
018188 SCMT 09 T308E SFZ 9,52 9,52 3,97 0,8 0,15
015225 SCMT 09 T308T PFZ 9,52 9,52 3,97 0,8 0,15
017704 SCMT 09 T308T SF30 9,52 9,52 3,97 0,8 0,15
017705 SCMT 09 T308T SFZ 9,52 9,52 3,97 0,8 0,15
027896 SCMT 09 T308T SP6564 9,52 9,52 3,97 0,8 0,15
015224 SCMT 09 T308T X44 9,52 9,52 3,97 0,8 0,15

024107 SCMT 09 T308EN-41 PFZ 9,52 9,52 3,97 0,8 0,04 SCMT 09_
015147 SCMT 09 T308EN-41 X500 9,52 9,52 3,97 0,8 0,04 -41
027731 SCMT 09 T308EN-41 SP6564 9,52 9,52 3,97 0,8 0,04

SC_09 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed/Rev. D.O.C.* Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels 180 - 220 0,25 - 0,40 See l1 - - - - - -
Alloyed Steels 70 - 110 0,20 - 0,35 See l1 - - - - - -
Stainless Steels - - - - - - - - -
PH Stainless - - - - - - - - -
Cast Irons 140 - 280 0,20 - 0,35 See l1 - - - - - -
Aluminium & Alloys - - - - - - - - -
High Temp. Alloys - - - - - - - - -
Hard Steels (52-56 HRC) - - - - - - - - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

153 A
5210 VS 12 Long Edge Cutter

d1
5210 VS 12 Shell Mill Fixation
Dimensions (mm) Spares
No. of No. of
EDP # Part Number D L/H l1 l2 l3 d1 teeth Inserts EDP# EDP#
H a.* 14 015266 D5013T 015241 T20
I1 021656 5210VS 12 -080R68 80 82 68 - - 32 4
b.* 2 015266 D5013T 015241 T20
a.* 27 015266 D5013T 015241 T20
021657 5210VS 12 -100R77 100 92 77 - - 40 6
b.* 2 015266 D5013T 015241 T20
D

5210 VS 12 Integral DIN 69871 – 50 Taper


a.* 13 015266 D5013T 015241 T20
021658 5210VS 12 G050R76 50 226 76 105 124,1 G50 3
b.* 1 015266 D5013T 015241 T20

5210 VS 12 Integral ISO 50 Taper


Shell Mill Fixation a.* 13 015266 D5013T 015241 T20
021659 5210VS 12 T050R76 50 247 76 105 120,2 T50 3
b.* 1 015266 D5013T 015241 T20
* Both inserts are required for each cutter.

I3
I2
I1

5210 VS 12 Technical Advice


Milling Cutter Order Example: 5210VS12-080R68
DIN 69871 Shank Milling Insert Order Example: SOMT12M612SN-B PFZ
SOMT15M612SN-B PFZ
For complete cutting conditions refer to page: A288

The chart below shows the multiplication factor for the feed rate based
on the percentage of radial engagement of the cutter diameter.

Feed correcting for profiling

L
Coefficient

I3
I2
I1

D Engagement ae/diam (%)

Example: 5210VS12-100R77 using a 10,0mm radial engagement (ae)


= 10% of the cutter diameter.
At 10%, your coefficient is 1.6 (see chart); therefore you must multiply
your feed rate by 1.6 for correcting the feed for profiling.
DIN 2080 Shank

A
154
r
Inserts for 5210 VS 12 d

Application & Material Dimensions (mm) l


Roughing Semi-Finishing Finishing s
EDP # Part Number Grade d l s r hm min
017329 SOMT 12 M612SN-B MP91M a. 12,7 12,7 6,0 1,2 0,15 SOMT 12_
017733 SOMT 12 M612SN-B GH1 a. 12,7 12,7 6,0 1,2 0,15
017734 SOMT 12 M612SN-B PFZ a. 12,7 12,7 6,0 1,2 0,15
017732 SOMT 12 M612SN-B SF30 a. 12,7 12,7 6,0 1,2 0,15
027899 SOMT 12 M612SN-B SP6564 a. 12,7 12,7 6,0 1,2 0,15
015191 SOMT 12 M612SN-B X44 a. 12,7 12,7 6,0 1,2 0,15
015190 SOMT 12 M612SN-B X500 a. 12,7 12,7 6,0 1,2 0,15

017330 SOMT 15 M612SN-B MP91M b. 15,88 15,88 6,0 1,2 0,15 SOMT 15_
017737 SOMT 15 M612SN-B GH1 b. 15,88 15,88 6,0 1,2 0,15
017738 SOMT 15 M612SN-B PFZ b. 15,88 15,88 6,0 1,2 0,15
017736 SOMT 15 M612SN-B SF30 b. 15,88 15,88 6,0 1,2 0,15
027900 SOMT 15 M612SN-B SP6564 b. 15,88 15,88 6,0 1,2 0,15
015193 SOMT 15 M612SN-B X44 b. 15,88 15,88 6,0 1,2 0,15
015192 SOMT 15 M612SN-B X500 b. 15,88 15,88 6,0 1,2 0,15

Recommended Cutting Conditions


Roughing ø 50 Roughing ø 80 Roughing ø 100
Speed Feed/Rev. D.O.C.* Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels 180 - 220 0,30 - 0,50 See l1 180 - 220 0,50 - 0,90 See l1 180 - 220 0,50 - 0,90 See l1
Alloyed Steels 70 - 110 0,25 - 0,45 See l1 70 - 110 0,40 - 0,70 See l1 70 - 110 0,40 - 0,70 See l1
Stainless Steels - - - - - - - - -
PH Stainless - - - - - - - - -
Cast Irons 140 - 280 0,25 - 0,45 See l1 140 - 280 0,40 - 0,70 See l1 140 - 280 0,40 - 0,70 See l1
Aluminium & Alloys - - - - - - - - -
High Temp. Alloys - - - - - - - - -
Hard Steels (52-56 HRC) - - - - - - - - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

155 A
5315 VA 12 Long Edge Milling Cutter

5315 VA 12 Weldon Shank


Dimensions mm Spares
ap max. ap max. No. of No. of
EDP # Part Number D L/H Profiling Slotting l2 d1 teeth inserts EDP # EDP #
029106 5315VA12WA025R23 25 96 23 15 40 25 2 4 027860 F3007T 022157 T8
029107 5315VA12WA025R35 25 106 35 7 50 25 2 6 027860 F3007T 022157 T8
029108 5315VA12WA032R35 32 110 35 20 50 32 3 9 027860 F3007T 022157 T8
029109 5315VA12WA040R45 40 130 45 20 60 40 3 12 027860 F3007T 022157 T8

5315 VA 12 Shell Mill Fixation


029110 5315VA12-A040R34 40 50 34 20 - 16 3 9 027860 F3007T 022157 T8
Please note that a maximum of 0,8mm insert radius is allowed on the 5315VA12 range of cutters.
Larger radii inserts can be used on the leading edge if the body is modified.

Weldon Shank

d1

ap

D
5315 VA 12 Technical Advice
Milling Cutter Order Example: 5315VA12WA025R35
Milling Insert Order Example: ADHT12T3PDER-46 X500
For complete cutting conditions refer to page: A288

Shell Mill Fixation The chart below shows the multiplication factor for the feed rate based
on the percentage of radial engagement of the cutter diameter.

Feed correcting for profiling


Coefficient

Engagement ae/diam (%)

Example: 5315VA12WA040R45 using a 4,0mm radial engagement


(ae) = 10% of the cutter diameter.
At 10%, your coefficient is 1.6 (see chart); therefore you must multiply
your feed rate by 1.6 for correcting the feed for profiling.

A
156
Inserts for 5315 VA 12 85°

Application & Material Dimensions (mm)


Roughing Semi-Finishing Finishing r l s
EDP # Part Number Grade d l s r hm min
027914 ADKT12T3PDER-45 SP6564 7,87 12,70 3,76 Facet 0,05
027913 ADKT12T3PDER-45 X500 7,87 12,70 3,76 Facet 0,05 ADKT 12_
027915 ADKT12T3PDER-45 MP91M 7,87 12,70 3,76 Facet 0,05 -45
027916 ADKT12T3PDER-45 SC3025 7,87 12,70 3,76 Facet 0,05

029098 ADGT12T3PDFR-721 GH1 7,96 12,90 3,76 Facet 0,05 ADGT 12_
-721
029326 ADHT12T3PDER-46 SP6564 8,00 12,90 3,76 Facet 0,05 ADHT 12_
029327 ADHT12T3PDER-46 X500 8,00 12,90 3,76 Facet 0,05 -46
029328 ADHT12T308R-46 SP6564 8,00 12,90 3,76 0,8 0,05
029309 ADHT12T308R-46 X500 8,00 12,90 3,76 0,8 0,05
Please note that for the 5315 range, only a maximum 0,8mm radius is allowed.

AD_12 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels 120 - 305 0,06 - 0,12 - - - - - - -
Alloyed Steels 75 - 175 0,06 - 0,10 - - - - - - -
Stainless Steels 115 - 160 0,06 - 0,10 - - - - - - -
PH Stainless 95 - 150 0,06 - 0,10 - - - - - - -
Cast Irons 115 - 400 0,06 - 0,13 - - - - - - -
Aluminium & Alloys 200 - 800 0,04 - 0,20 - - - - - - -
High Temp. Alloys 25 - 40 0,04 - 0,10 - - - - - - -
Hard Steels (52-56 HRC) - - - - - - - - -

hm = average chip thickness


NOTE: For material families [M] (stainless steel and PH stainless) and [S] (high temperature alloys)
the -46 insert geometry is only profile these materials, not slotting.
For D.O.C. please refer to ap max on page A156.

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

157 A
5315 VA 16 Long Edge Cutter

d1
5315 VA 16 Shell Mill Fixation
Dimensions (mm) Spares
No. of No. of
EDP # Part Number D L/H ap max. l2 l3 d1 teeth Inserts EDP# EDP#
H
025670 5315VA 16 -A050Z3R31 50 55 31 - - 27 3 6 015262 D4010T 015240 T15
025671 5315VA 16 -A050Z4R31 50 55 31 - - 27 4 8 015262 D4010T 015240 T15
ap
025674 5315VA 16 -A063Z4R31 63 55 31 - - 27 4 8 015262 D4010T 015240 T15
025675 5315VA 16 -A063Z5R31 63 55 31 - - 27 5 10 015262 D4010T 015240 T15
D 025678 5315VA 16 -A080Z4R31 80 55 31 - - 32 4 8 015262 D4010T 015240 T15
025679 5315VA 16 -A080Z5R31 80 55 31 - - 32 5 10 015262 D4010T 015240 T15

5315 VA 16 BT Fixation
025668 5315VA 16 BA50/050R61 50 225,8 61 124 75 - 3 12 015262 D4010T 015240 T15
025672 5315VA 16 BA50/063R61 63 225,8 61 124 75 - 3 12 015262 D4010T 015240 T15
025676 5315VA 16 BA50/080R91 80 259,8 91 158 115 - 4 24 015262 D4010T 015240 T15
Shell Mill Fixation
5315 VA 16 DIN 69871 Fixation
025669 5315VA 16 GA50/050R61 50 206,7 61 105 75 - 3 12 015262 D4010T 015240 T15
025673 5315VA 16 GA50/063R61 63 206,7 61 105 75 - 3 12 015262 D4010T 015240 T15
025677 5315VA 16 GA50/080R91 80 240,7 91 138 115 - 4 24 015262 D4010T 015240 T15

The chart below shows the multiplication factor for the feed rate based on the percentage of radial
engagement of the cutter diameter.

L Feed correcting for profiling


Coefficient

I2
I3 ap

DIN 69871 Fixation


Engagement ae/diam (%)

Example: 5315VA16A050Z4R31 using a 5,0mm radial engagement (ae) = 10% of the cutter diameter.
At 10%, your coefficient is 1.6 (see chart); therefore you must multiply your feed rate by 1.6 for correcting
the feed for profiling.

AP_16 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed/Flute D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed
Steels
180 - 220 0,20 - 0,38 See l1 - - - - - -
Alloyed
Steels
70 - 110 0,15 - 0,30 See l1 - - - - - -
Stainless
Steels
120 - 140 0,12 - 0,25 See l1 - - - - - -
ap
PH Stainless 55 - 70 0,10 - 0,18 See l1 - - - - - -
Cast Irons 140 - 280 0,15 - 0,30 See l1 - - - - - -
Aluminium
275 - 450 0,05 - 0,12 See l1 - - - - - -
& Alloys
High Temp. 25 - 40 0,10 - 0,18 See l1 - - - - - -
BT Fixation Alloys
Hard Steels 50 - 85 0,05 - 0,10 See l1 - - - - - -
(52-56 HRC)

A
158
85°
Inserts for 5315 VA 16
d

Application & Material Dimensions (mm) r l s


Roughing Semi-Finishing Finishing
EDP # Part Number Grade d l s r hm min
017621 APEX 16 04PDER-701 PFZ 9,52 16,66 4,76 Facet 0,02 APEX 16_
017623 APEX 16 04PDFR-701 SFZ 9,52 16,66 4,76 Facet 0,02
014066 APEX 16 04PDFR-701 GH1 9,52 16,66 4,76 Facet 0,02 -701
017291 APFW 16 04PDER MP91M 9,52 16,66 4,76 Facet 0,04
017627
017628
APFW
APFW
16
16
04PDTR
04PDTR
X44
GH1
9,52
9,52
16,66
16,66
4,76
4,76
Facet
Facet
0,1
0,1
APFW 16_
018030 APFW 16 04PDTR CN35 9,52 16,66 4,76 Facet 0,1
027883 APFW 16 04PDTR SC3025 9,52 16,66 4,76 Facet 0,1
017626 APFW 16 04PDTR SF30 9,52 16,66 4,76 Facet 0,1
017629 APFW 16 04PDTR SFZ 9,52 16,66 4,76 Facet 0,1

017633 APHT 16 04PDER SFZ 9,52 16,66 4,76 Facet 0,05 APHT 16_
015154 APHT 16 04PDFR GH1 9,52 16,66 4,76 Facet 0,02

017293 APHT 16 04PDTR-42 MP91M 9,52 16,66 4,76 Facet 0,1 APHT 16_
017634 APHT 16 04PDTR-42 PFZ 9,52 16,66 4,76 Facet 0,1
015155 APHT 16 04PDTR-42 X500 9,52 16,66 4,76 Facet 0,1
-42
027718 APHT 16 04PDTR-42 SP6564 9,52 16,66 4,76 Facet 0,1

027863 APHT 16 0408ER-46 SP6564 9,52 16,66 4,76 0,8 0,1 APHT 16_
027869 APHT 16 0408ER-46 X500 9,52 16,66 4,76 0,8 0,1
027864 APHT 16 0416ER-46 SP6564 9,52 16,66 4,76 1,6 0,1
-46
027870 APHT 16 0416ER-46 X500 9,52 16,66 4,76 1,6 0,1
027865 APHT 16 0424ER-46 SP6564 9,52 16,66 4,76 2,4 0,1
027871 APHT 16 0424ER-46 X500 9,52 16,66 4,76 2,4 0,1

017294 APKT 16 04PDER-43 MP91M 9,52 16,66 4,76 Facet 0,08 APKT 16_
014067 APKT 16 04PDER-43 PFZ 9,52 16,66 4,76 Facet 0,08
015156 APKT 16 04PDER-43 X500 9,52 16,66 4,76 Facet 0,08 -43
027887 APKT 16 04PDER-43 SC3025 9,52 16,66 4,76 Facet 0,08
027720 APKT 16 04PDER-43 SP6564 9,52 16,66 4,76 Facet 0,08

023115 APKT 16 04PDER-45 X500 9,52 16,66 4,76 Facet 0,06 APKT 16_
023114 APKT 16 04PDER-45 MP91M 9,52 16,66 4,76 Facet 0,06
027721 APKT 16 04PDER-45 SP6564 9,52 16,66 4,76 Facet 0,06 -45
023102 APET 16 0402TR-42 PFZ 9,52 16,66 4,76 0,2 0,1 APET 16_
023103 APET 16 0408TR-42 PFZ 9,52 16,66 4,76 0,8 0,1
023104 APET 16 0410TR-42 PFZ 9,52 16,66 4,76 1,0 0,1 -42
023105 APET 16 0415TR-42 PFZ 9,52 16,66 4,76 1,5 0,1
023106 APET 16 0420TR-42 PFZ 9,52 16,66 4,76 2,0 0,1
017618 APET 16 0425TR-42 MP91M 9,52 16,66 4,76 2,5 0,1
017619 APET 16 0425TR-42 X500 9,52 16,66 4,76 2,5 0,1

011488 APKT 16 0408E-2C MP91M 9,52 16,66 4,76 0,8 0,10 APKT_16
010796 APKT 16 0408E-2C PFZ 9,52 16,66 4,76 0,8 0,10
012468 APKT 16 0408E-2C SF30 9,52 16,66 4,76 0,8 0,10 -2C
017228 APMT 16 0412E-2C MP91M 9,52 16,66 4,76 1,2 0,1 APMT_16
013944 APMT 16 0416E-2C MP91M 9,52 16,66 4,76 1,6 0,1
013945 APMT 16 0424E-2C MP91M 9,52 16,66 4,76 2,4 0,1 -2C
Note: For this style of cutter, 2,5 mm corner rad max.

5315 VA 16 Technical Advice


Milling Cutter Order Example: 5315VA16-A063Z5R31
Milling Insert Order Example: APFW1604PDER MP91M
For complete cutting conditions refer to page: A288

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

159A
Contour Milling Cutters
Finishing / Semi-Finishing / Roughing

These versatile tools are used for face milling, radius end
milling, slotting, pocketing, contour milling and hole milling.

All Stellram Contour Milling Cutters feature P-20 tool steel


bodies. Through-tool coolant allows better chip evacuation,
higher feed rates. They can be used in roughing and finishing
operations.

A
160
Applications–Contour Milling Cutters

Face Radius/End Slotting Slotting


Milling Milling

5500 V

Pocketing Contour Contour


Milling Milling

Stellram offers a choice for 7702 VRD cutters are for 7700 VR
ball-nose milling operations: roughing and finishing in mould
applications. Its negative axial
5500 V cutters are for profiling and rake reduces vibration.
finishing operations. A centrally
located screw and vee-shaped 7712VRD cutters (12mm and
insert base provide an accurate 16mm insert sizes) have a patented
position in the tool body. design preventing the insert from
rotating in the pocket during heavy
7700 VR cutters are ideal for feed operations and unstable
high-strength materials. The new conditions. The unique pocket
7710VR cutters (12mm insert design ensures a precise
size) have a patented design number of indexes per insert.
preventing the insert from rotating
in the pocket during heavy feed
operations and unstable
conditions. The unique pocket 7702 VRD
design ensures a precise number
of indexes per insert.

7710 VR

7712 VRD

161 A
5500 V 08 Contour Milling Cutter

d1
5500 V 08 Cylindrical Shank
Dimensions (mm) Spares
No. of
EDP # Part Number D L l2 d1 ap Inserts EDP# EDP#
021666 5500V 08 CR 8 160 20 12 4 1 022149 55.671 018487 T6

5500 V 08 Modular Head


Dimensions (mm) Spares
No. of
EDP # Part Number D L M d1 ap Inserts EDP# EDP#
L
029128 5500V 08 SR25 8 25 M8 8.5 4 1 022149 55.671 018487 T6
Shanks for the Modular Heads see pages A228 - A229.

l2

Cylindrical Shank

5500 V 08 Technical Advice


Milling Cutter Order Example: 5500V08CR
Milling Insert Order Example: RG08S SP1064
For complete cutting conditions refer to page: A288
L

Working Diameter:

Dw = 2 x r2 - (r -ap)2
ap

r where: Dw = Working Diameter


r = Cutter radius
ap = Axial Depth of Cut
Dw

Modular Head

Ramp Milling Method

Ramp-up Data
az Cutter Diameter
8,00 mm Ramp
az (mm) ap (mm) Angle
3,0 3,9 15º
2,0 3,5 30º
ap 1,2 2,8 45º
ramp 0,5 2,0 60º
angle 0,14 1,1 75º
ap 0,1 0,4 85º
Torque Limits .31 Nm
Depth of cut (ap)

A
162
Inserts for 5500 V 08

Application & Material Dimensions (mm) d


s
Roughing Semi-Finishing Finishing
EDP # Part Number Grade d l s r hm min
027794 RG 08S SP1064 8,0 - 1,75 4,0 0,02 RG 08S_

RG Insert Orientation
Countersink

Insert Bottom
Counterbore
Insert through hole has a countersink on one
side and a counterbore on the other side.
Assemble as shown to create proper pull back
against the cutter pocket.

To find programmed feedrate: Average chip thickness:


hm
fz = r 2 - r - ae 2
r 2 - r - ap 2

r 2 - r - ae 2
r 2 - r - ap 2
hm = fz x
( ) x
( )
( ) x
( ) r r
r r
where:
fz = Feed per tooth ae = Radial Depth of Cut
hm = Average chip thickness Dw= Working Diameter
D = Cutter diameter (outside) ap = Axial Depth of Cut

RG_08 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels - - - - - - 180 - 360 0,10 < 1,0
Alloyed Steels - - - - - - 110 - 240 0,10 < 1,0
Stainless Steels - - - - - - 140 - 240 0,10 < 1,0
PH Stainless - - - - - - 120 - 190 0,08 < 1,0
Cast Irons - - - - - - 100 - 160 0,08 < 1,0
Aluminium & Alloys - - - - - - 400 - 1000 0,10 < 1,0
High Temp. Alloys - - - - - - 45 - 60 0,08 < 1,0
Hard Steels (52-56 HRC) - - - - - - 50 - 100 0,05 < 0,5

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

163 A
5500 V 10 Contour Milling Cutter

d1
5500 V 10 Cylindrical Shank
Dimensions (mm) Spares
No. of
EDP # Part Number D L l2 d1 ap Inserts EDP# EDP#
021667 5500V 10 CR 10 160 25 12 5 1 015250 55.672 018488 T7

5500 V 10 Modular Head


Dimensions (mm) Spares
No. of
EDP # Part Number D L M d1 ap Inserts EDP# EDP#
L
029129 5500V 10 SR25 10 25 M8 8.5 5 1 015250 55.672 018488 T7
Shanks for the Modular Heads see pages A228 - A229.

l2

Cylindrical Shank

5500 V 10 Technical Advice


Milling Cutter Order Example: 5500V10CR
Milling Insert Order Example: RG10S SP1064
For complete cutting conditions refer to page: A288
L

Working Diameter:

Dw = 2 x r2 - (r -ap)2
ap

r where: Dw = Working Diameter


r = Cutter radius
ap = Axial Depth of Cut
Dw

Modular Head

Ramp Milling Method

Ramp-up Data
az Cutter Diameter
10,00 mm Ramp
az (mm) ap (mm) Angle
3,7 4,8 15º
2,5 4,4 30º
ap 1,5 3,6 45º
ramp 0,7 2,6 60º
angle 0,17 1,4 75º
ap 0,1 0,5 85º
Torque Limits .65 Nm
Depth of cut (ap)

A
164
Inserts for 5500 V 10

d
s
Application & Material Dimensions (mm)
Roughing Semi-Finishing Finishing
EDP # Part Number Grade d l s r hm min
027795 RG 10S SP1064 10,0 - 2,0 5,0 0,02 RG 10S_

RG Insert Orientation Insert Interchangeability*


Countersink Metric Inch
Diameter Insert Number Diameter Insert Number
10 mm RG 10S .375 in. RG .375S
*Insert interchangeability allows metric inserts to be used in inch cutters
and vice-versa.
Insert Bottom
Counterbore
Insert through hole has a countersink on one
side and a counterbore on the other side.
Assemble as shown to create proper pull back
against the cutter pocket.

To find programmed feedrate: Average chip thickness:


hm
fz = r 2 - r - ae 2
r 2 - r - ap 2

r 2 - r - ae 2
r 2 - r - ap 2
hm = fz x
( ) x
( )
( ) x
( ) r r
r r
where:
fz = Feed per tooth ae = Radial Depth of Cut
hm = Average chip thickness Dw= Working Diameter
D = Cutter diameter (outside) ap = Axial Depth of Cut

RG_10 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels - - - - - - 180 - 360 0,10 < 1,0
Alloyed Steels - - - - - - 110 - 240 0,10 < 1,0
Stainless Steels - - - - - - 140 - 240 0,10 < 1,0
PH Stainless - - - - - - 120 - 190 0,08 < 1,0
Cast Irons - - - - - - 100 - 160 0,08 < 1,0
Aluminium & Alloys - - - - - - 400 - 1000 0,10 < 1,0
High Temp. Alloys - - - - - - 45 - 60 0,08 < 1,0
Hard Steels (52-56 HRC) - - - - - - 50 - 100 0,05 < 0,5

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

165 A
5500 V 12 Contour Milling Cutter

d1
5500 V 12 Cylindrical Shank
Dimensions (mm) Spares
No. of
EDP # Part Number D L l2 l3 d1 MT ap Inserts EDP# EDP#
021668 5500V 12 CR 12 180 30 - 12 - 6 1 015251 55.674 013215 T10

5500 V 12 Morse Taper Shank


L 021669 5500V 12 MR 12 124 55 60 - MT2 6 1 015251 55.674 013215 T10

5500 V 12 Modular Head


Dimensions (mm) Spares
No. of
EDP # Part Number D L M d1 ap Inserts EDP# EDP#
l2 029130 5500V 12 SR35 12 35 M8 8,5 6 1 015251 55.674 03215 T10
Shanks for the Modular Heads see pages A228 - A229.
D
Cylindrical Shank

l3
l2
5500 V 12 Technical Advice
Milling Cutter Order Example: 5500V12CR
D Milling Insert Order Example: RG12S SP1064
For complete cutting conditions refer to page: A288

Working Diameter:
Morse Taper Shank
Dw = 2 x r2 - (r -ap)2
ap

r where: Dw = Working Diameter


r = Cutter radius
ap = Axial Depth of Cut
Dw

Ramp Milling Method

Ramp-up Data
az Cutter Diameter
12,00 mm Ramp
az (mm) ap (mm) Angle
4,5 5,8 15º
Modular Head 3,0 5,2 30º
ap 1,8 4,2 45º
ramp 0,8 3,0 60º
angle 0,2 1,4 75º
0,1 0,6 85º
ap Torque Limits 1.75 Nm

Depth of cut (ap)

A
166
Inserts for 5500 V 12

d
s
Application & Material Dimensions (mm)
Roughing Semi-Finishing Finishing
EDP # Part Number Grade d l s r hm min
027796 RG 12S SP1064 12,0 - 2,5 6,0 0,02 RG 12S_

RG Insert Orientation Insert Interchangeability*


Countersink Metric Inch
Diameter Insert Number Diameter Insert Number
12 mm RG 12S .500 in. RG .500S
*Insert interchangeability allows metric inserts to be used in inch cutters
and vice-versa.

Insert Bottom
Counterbore
Insert through hole has a countersink on one
side and a counterbore on the other side.
Assemble as shown to create proper pull back
against the cutter pocket.

To find programmed feedrate: Average chip thickness:


hm
fz = r 2 - r - ae 2
r 2 - r - ap 2

r 2 - r - ae 2
r 2 - r - ap 2
hm = fz x
( ) x
( )
( ) x
( ) r r
r r
where:
fz = Feed per tooth ae = Radial Depth of Cut
hm = Average chip thickness Dw= Working Diameter
D = Cutter diameter (outside) ap = Axial Depth of Cut

RG_12 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels - - - - - - 180 - 360 0,10 - 0,15 < 1,0
Alloyed Steels - - - - - - 110 - 240 0,10 - 0,15 < 1,0
Stainless Steels - - - - - - 140 - 240 0,10 - 0,15 < 1,0
PH Stainless - - - - - - 120 - 190 0,08 - 0,12 < 1,0
Cast Irons - - - - - - 100 - 160 0,08 - 0,12 < 1,0
Aluminium & Alloys - - - - - - 400 - 1000 0,10 - 0,15 < 1,0
High Temp. Alloys - - - - - - 45 - 60 0,08 - 0,12 < 1,0
Hard Steels (52-56 HRC) - - - - - - 50 - 100 0,03 - 0,06 < 0,5

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

167 A
5500 V 16 Contour Milling Cutter

d1
5500 V 16 Cylindrical Shank
Dimensions (mm) Spares
No. of
EDP # Part Number D L l2 l3 d1 MT ap Inserts EDP# EDP#
021670 5500V 16 CR 16 200 40 - 16 - 8 1 022150 55.675 015240 T15

5500 V 16 Morse Taper Shank


L 021671 5500V 16 MR 16 139 70 75 - MT2 8 1 022150 55.675 015240 T15

5500 V 16 Modular Head


Dimensions (mm) Spares
No. of
EDP # Part Number D L M d1 ap Inserts EDP# EDP#
l2 029131 5500V 16 SR35 16 35 M8 8,5 8 1 022150 55.675 015240 T15
Shanks for the Modular Heads see pages A228 - A229.
D
Cylindrical Shank

l3
l2
5500 V 16 Technical Advice
Milling Cutter Order Example: 5500V16CR
D Milling Insert Order Example: RG16S SP1064
For complete cutting conditions refer to page: A288

Working Diameter:
Morse Taper Shank
Dw = 2 x r2 - (r -ap)2
ap

r where: Dw = Working Diameter


r = Cutter radius
ap = Axial Depth of Cut
Dw

Ramp Milling Method

Ramp-up Data
az Cutter Diameter
12,00 mm Ramp
az (mm) ap (mm) Angle
6,0 7,7 15º
Modular Head 4,0 6,9 30º
ap 2,4 5,6 45º
ramp 1,1 4,0 60º
angle 0,3 2,0 75º
0,1 0,7 85º
ap Torque Limits 2.6 Nm

Depth of cut (ap)

A
168
Inserts for 5500 V 16

Application & Material Dimensions (mm) d


s
Roughing Semi-Finishing Finishing
EDP # Part Number Grade d l s r hm min
027797 RG 16S SP1064 16,0 - 3,0 8,0 0,02 RG 16S_

RG Insert Orientation Insert Interchangeability*


Countersink Metric Inch
Diameter Insert Number Diameter Insert Number
16 mm RG 16S .625 in. RG .625S
*Insert interchangeability allows metric inserts to be used in inch cutters
and vice-versa.

Insert Bottom
Counterbore
Insert through hole has a countersink on one
side and a counterbore on the other side.
Assemble as shown to create proper pull back
against the cutter pocket.

To find programmed feedrate: Average chip thickness:


hm
fz = r 2 - r - ae 2
r 2 - r - ap 2

r 2 - r - ae 2
r 2 - r - ap 2
hm = fz x
( ) x
( )
( ) x
( ) r r
r r
where:
fz = Feed per tooth ae = Radial Depth of Cut
hm = Average chip thickness Dw= Working Diameter
D = Cutter diameter (outside) ap = Axial Depth of Cut

RG_16 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels - - - - - - 180 - 360 0,10 - 0,15 < 1,0
Alloyed Steels - - - - - - 110 - 240 0,10 - 0,15 < 1,0
Stainless Steels - - - - - - 140 - 240 0,10 - 0,15 < 1,0
PH Stainless - - - - - - 120 - 190 0,08 - 0,12 < 1,0
Cast Irons - - - - - - 100 - 160 0,08 - 0,12 < 1,0
Aluminium & Alloys - - - - - - 400 - 1000 0,10 - 0,15 < 1,0
High Temp. Alloys - - - - - - 45 - 60 0,08 - 0,12 < 1,0
Hard Steels (52-56 HRC) - - - - - - 50 - 100 0,03 - 0,06 < 0,5

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

169 A
5500 V 20 Contour Milling Cutter

d1
5500 V 20 Cylindrical Shank
Dimensions (mm) Spares
No. of
EDP # Part Number D L l2 l3 d1 MT ap Inserts EDP# EDP#
021672 5500V 20 CR 20 200 50 - 20 - 10 1 015252 55.676 015241 T20

5500 V 20 Morse Taper Shank


L 021673 5500V 20 MR 20 154 85 90 - MT2 10 1 015252 55.676 015241 T20

5500 V 20 Modular Head


Dimensions (mm) Spares
No. of
EDP # Part Number D L M d1 ap Inserts EDP# EDP#
l2 029132 5500V 20 SR35 25 35 M10 10,5 10 1 015252 55.676 015241 T20
Shanks for the Modular Heads see pages A228 - A229.
D
Cylindrical Shank

l3
l2
5500 V 20 Technical Advice
Milling Cutter Order Example: 5500V20CR
D Milling Insert Order Example: RG20S SP1064
For complete cutting conditions refer to page: A288

Working Diameter:
Morse Taper Shank
Dw = 2 x r2 - (r -ap)2
ap

r where: Dw = Working Diameter


r = Cutter radius
ap = Axial Depth of Cut
Dw

Ramp Milling Method

Ramp-up Data
az Cutter Diameter
20,00 mm Ramp
az (mm) ap (mm) Angle
7,4 9,6 15º
Modular Head 5,0 8,6 30º
ap 3,0 7,1 45º
ramp 1,3 5,0 60º
angle 0,35 2,9 75º
0,1 0,9 85º
ap Torque Limits 5.1 Nm

Depth of cut (ap)

A
170
Inserts for 5500 V 20

Application & Material Dimensions (mm) d


s
Roughing Semi-Finishing Finishing
EDP # Part Number Grade d l s r hm min
027798 RG 20S SP1064 20,0 - 3,5 10,0 0,02 RG 20S_

RG Insert Orientation Insert Interchangeability*


Countersink Metric Inch
Diameter Insert Number Diameter Insert Number
20 mm RG 20S .75 in. RG .750S
*Insert interchangeability allows metric inserts to be used in inch cutters
and vice-versa.

Insert Bottom
Counterbore
Insert thru hole has a countersink on one side
and a counterbore on the other side. Assemble
as shown to create proper pull back against
the cutter pocket.

To find programmed feedrate: Average chip thickness:


hm
fz = r 2 - r - ae 2
r 2 - r - ap 2

r 2 - r - ae 2
r 2 - r - ap 2
hm = fz x
( ) x
( )
( ) x
( ) r r
r r
where:
fz = Feed per tooth ae = Radial Depth of Cut
hm = Average chip thickness Dw= Working Diameter
D = Cutter diameter (outside) ap = Axial Depth of Cut

RG_20 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels - - - - - - 180 - 360 0,1 - 0,25 < 1,5
Alloyed Steels - - - - - - 110 - 240 0,1 - 0,25 < 1,5
Stainless Steels - - - - - - 140 - 240 0,1 - 0,2 < 1,5
PH Stainless - - - - - - 120 - 190 0,1 - 0,2 < 1,5
Cast Irons - - - - - - 100 - 160 0,1 - 0,2 < 1,5
Aluminium & Alloys - - - - - - 400 - 1000 0,1 - 0,25 < 1,5
High Temp. Alloys - - - - - - 45 - 60 0,1 - 0,2 < 1,5
Hard Steels (52-56 HRC) - - - - - - 50 - 100 0,03 - 0,06 < 0,5

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

171 A
5500 V 25 Contour Milling Cutter

d1
5500 V 25 Cylindrical Shank
Dimensions (mm) Spares
No. of
EDP # Part Number D L l2 l3 d1 MT ap Inserts EDP# EDP#
021674 5500V 25 CR 25 200 50 - 25 - 12,5 1 015253 55.677 015241 T20

5500 V 25 Modular Head


L Dimensions (mm) Spares
No. of
EDP # Part Number D L M d1 ap Inserts EDP# EDP#
029133 5500V 25 SR43 25 43 M12 12,5 12,5 1 015253 55.677 015241 T20
Shanks for the Modular Heads see pages A228 - A229.

l2

D
Cylindrical Shank

5500 V 25 Technical Advice


Milling Cutter Order Example: 5500V25CR
Milling Insert Order Example: RG25S SP1064
For complete cutting conditions refer to page: A288
Modular Head
Working Diameter:

Dw = 2 x r2 - (r -ap)2
ap

r where: Dw = Working Diameter


r = Cutter radius
ap = Axial Depth of Cut
Dw

Ramp Milling Method

Ramp-up Data
az Cutter Diameter
25,00 mm Ramp
az (mm) ap (mm) Angle
9,3 12,1 15º
6,3 10,8 30º
ap 3,7 8,8 45º
ramp 1,7 6,25 60º
angle 0,4 3,2 75º
ap 0,1 1,1 85º
Torque Limits 5.1 Nm
Depth of cut (ap)

A
172
Inserts for 5500 V 25

Application & Material Dimensions (mm) d


s
Roughing Semi-Finishing Finishing
EDP # Part Number Grade d l s r hm min
027799 RG 25S SP1064 25,0 - 4,0 12,5 0,02 RG 25S_

RG Insert Orientation Insert Interchangeability*


Countersink Metric Inch
Diameter Insert Number Diameter Insert Number
25 mm RG 25S 1.000 in. RG 1.00S
*Insert interchangeability allows metric inserts to be used in inch cutters
and vice-versa.

Insert Bottom
Counterbore
Insert thru hole has a countersink on one side
and a counterbore on the other side. Assemble
as shown to create proper pull back against
the cutter pocket.

To find programmed feedrate: Average chip thickness:


hm
fz = r 2 - r - ae 2
r 2 - r - ap 2

r 2 - r - ae 2
r 2 - r - ap 2
hm = fz x
( ) x
( )
( ) x
( ) r r
r r
where:
fz = Feed per tooth ae = Radial Depth of Cut
hm = Average chip thickness Dw= Working Diameter
D = Cutter diameter (outside) ap = Axial Depth of Cut

RG_25 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels - - - - - - 180 - 360 0,1 - 0,3 < 1,5
Alloyed Steels - - - - - - 110 - 240 0,1 - 0,3 < 1,5
Stainless Steels - - - - - - 140 - 240 0,1 - 0,2 < 1,5
PH Stainless - - - - - - 120 - 190 0,1 - 0,2 < 1,5
Cast Irons - - - - - - 100 - 160 0,1 - 0,2 < 1,5
Aluminium & Alloys - - - - - - 400 - 1000 0,1 - 0,3 < 1,5
High Temp. Alloys - - - - - - 45 - 60 0,1 - 0,2 < 1,5
Hard Steels (52-56 HRC) - - - - - - 50 - 100 0,03 - 0,06 < 0,5

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

173 A
5505 VX 20 Roughing ball nose

5505 VX 20 Weldon Shank


Dimensions (mm)
l1 Insert
EDP # Part Number D L ap max. l2 l3 d1 Z Style
029539 5505VX20W020R50 20 106 20 34 50 25 2 XPNT20

5505 VX 20 Morse Taper Shank


Dimensions (mm)
l1 Morse Insert
EDP # Part Number D L ap max. l2 l3 Taper Z Style
029548 5505VX20M020R70 20 156 20 50 70 MT3 2 XPNT20

5505 VX 20 Spares Information


Cutter Spares for retaining Spares for axial
Diameter insert through hole retaining screw
Weldon Shank
(mm) Cutter body style EDP# Screw EDP# Driver EDP# Screw EDP# Driver
20.0 5505VX20------- 015063 F3008T 022157 T8 015063 F3008T 022157 T8

MT

Morse Taper

5505 VX 20 Technical Advice


Milling Cutter Order Example: 5505VX20W020R50
Milling Insert Order Example: XPNT20/20T306 R-C X400

Working Diameter:

Dw = 2 x r2 - (r -ap)2

ap

where: Dw = Working Diameter


r = Cutter radius
ap = Axial Depth of Cut
Dw

To find programmed feedrate: Average chip thickness:


hm
fz =
r 2 - r - ae 2
r 2 - r - ap 2

r 2 - r - ae 2
r 2 - r - ap 2
hm = fz x
( ) x
( )
( ) x
( ) r r
r r
ap
where:
fz = Feed per tooth ae = Radial Depth of Cut
hm = Average chip thickness Dw= Working Diameter
D = Cutter diameter (outside) ap = Axial Depth of Cut

Depth of Cut (ap)

A
174
Inserts for 5505 VX 20

Application & Material Dimensions (mm)


Roughing s s cutting
EDP # Part Number Grade d l plateau edge r
029559 XPNT20/20T306.R-C SC3025 9,00 20,85 4,26 3,97 10,0
029560 XPNT20/20T306.R-C X400 9,00 20,85 4,26 3,97 10,0
XPNT

XP_20 Recommended Cutting Conditions


Roughing (ø20mm) Semi-Finishing Finishing
Material Vc (m/min) hm (mm) ap max. (mm) Vc (m/min) hm (mm) ap max. (mm) Vc (m/min) hm (mm) ap max. (mm)

Unalloyed Steels 120 - 235 0,10 - 0,17 See l1 - - - - - -


Alloyed Steels 70 - 150 0,10 - 0,15 See l1 - - - - - -
Stainless Steels - - See l1 - - - - - -
PH Stainless - - See l1 - - - - - -
Cast Irons 120 - 395 0,10 - 0,17 See l1 - - - - - -
Aluminium & Alloys - - See l1 - - - - - -
High Temp. Alloys - - See l1 - - - - - -
Hard Steels (52-56 HRC) 35 - 100 0,10 - 0,12 See l1 - - - - - -
hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

175 A
5505 VX 25 Roughing ball nose

5505 VX 25 Weldon Shank


Dimensions (mm)
l1 Insert
EDP # Part Number D L ap max. l2 l3 d1 Z Style
029540 5505VX25W025R60 25 116 25 - 60 25 2 XPNT25
029541 5505VX25W025R90 25 150 25 70 90 32 2 XPNT25

5505 VX 25 Morse Taper Shank


Dimensions (mm)
l1 Morse Insert
EDP # Part Number D L ap max. l2 l3 Taper Z Style
029549 5505VX25M025R80 25 161 25 - 80 MT3 2 XPNT25
029550 5505VX25M025R100 25 181 25 - 100 MT3 2 XPNT25

Weldon Shank
5505 VX 25 Spares Information
Cutter Spares for retaining Spares for axial
Diameter insert through hole retaining screw
(mm) Cutter body style EDP# Screw EDP# Driver EDP# Screw EDP# Driver
25.0 5505VX25------- 015262 D4010T 015240 T15 022056 F3507T 015240 T15
MT

Morse Taper

5505 VX 25 Technical Advice


Milling Cutter Order Example: 5505VX25W025R60
Milling Insert Order Example: XPNT25/250408.R-C X400

Working Diameter:

Dw = 2 x r2 - (r -ap)2

ap

where: Dw = Working Diameter


r = Cutter radius
ap = Axial Depth of Cut
Dw

To find programmed feedrate: Average chip thickness:


hm
fz =
r 2 - r - ae 2
r 2 - r - ap 2

r 2 - r - ae 2
r 2 - r - ap 2
hm = fz x
( ) x
( )
( ) x
( ) r r
r r
ap
where:
fz = Feed per tooth ae = Radial Depth of Cut
hm = Average chip thickness Dw= Working Diameter
D = Cutter diameter (outside) ap = Axial Depth of Cut

Depth of Cut (ap)

A
176
Inserts for 5505 VX 25

Application & Material Dimensions (mm)


Roughing s s cutting
EDP # Part Number Grade d l plateau edge r
029561 XPNT25/250408.R-C SC3025 11,00 26,00 5,06 4,76 12,5
029562 XPNT25/250408.R-C X400 11,00 26,00 5,06 4,76 12,5
XPNT

XP_25 Recommended Cutting Conditions


Roughing (ø25mm) Semi-Finishing Finishing
Material Vc (m/min) hm (mm) ap max. (mm) Vc (m/min) hm (mm) ap max. (mm) Vc (m/min) hm (mm) ap max. (mm)

Unalloyed Steels 120 - 235 0,10 - 0,20 See l1 - - - - - -


Alloyed Steels 70 - 150 0,10 - 0,18 See l1 - - - - - -
Stainless Steels - - See l1 - - - - - -
PH Stainless - - See l1 - - - - - -
Cast Irons 120 - 395 0,10 - 0,20 See l1 - - - - - -
Aluminium & Alloys - - See l1 - - - - - -
High Temp. Alloys - - See l1 - - - - - -
Hard Steels (52-56 HRC) 35 - 100 0,10 - 0,15 See l1 - - - - - -
hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

177 A
5505 VX 32 Roughing ball nose

5505 VX 32 Weldon Shank


Dimensions (mm)
l1 Insert
EDP # Part Number D L ap max. l2 l3 d1 Z Style
029542 5505VX32W032R75 32 130 32 - 75 32 2 XPNT32
029543 5505VX32W032R100 32 160 32 - 100 32 2 XPNT32

5505 VX 32 Morse Taper Shank


Dimensions (mm)
l1 Morse Insert
EDP # Part Number D L ap max. l2 l3 Taper Z Style
029551 5505VX32M032R90 32 192.5 32 - 90 MT4 2 XPNT32
029552 5505VX32M032R125 32 227.5 32 - 125 MT4 2 XPNT32

Weldon Shank
5505 VX 32 Spares Information
Cutter Spares for retaining Spares for axial
Diameter insert through hole retaining screw
(mm) Cutter body style EDP# Screw EDP# Driver EDP# Screw EDP# Driver
32.0 5505VX32------- 015266 D5013T 015241 T20 029639 F4007T 015241 T20
MT

Morse Taper

5505 VX 32 Technical Advice


Milling Cutter Order Example: 5505VX32W032R75
Milling Insert Order Example: XPNT32/320612.R-C X400

Working Diameter:

Dw = 2 x r2 - (r -ap)2

ap

where: Dw = Working Diameter


r = Cutter radius
ap = Axial Depth of Cut
Dw

To find programmed feedrate: Average chip thickness:


hm
fz =
r 2 - r - ae 2
r 2 - r - ap 2

r 2 - r - ae 2
r 2 - r - ap 2
hm = fz x
( ) x
( )
( ) x
( ) r r
r r
ap
where:
fz = Feed per tooth ae = Radial Depth of Cut
hm = Average chip thickness Dw= Working Diameter
D = Cutter diameter (outside) ap = Axial Depth of Cut

Depth of Cut (ap)

A
178
Inserts for 5505 VX 32

Application & Material Dimensions (mm)


Roughing s s cutting
EDP # Part Number Grade d l plateau edge r
029563 XPNT32/320612.R-C SC3025 14,10 33,40 6,60 6,35 16,0
029564 XPNT32/320612.R-C X400 14,10 33,40 6,60 6,35 16,0
XPNT

XP_32 Recommended Cutting Conditions


Roughing (ø32mm) Semi-Finishing Finishing
Material Vc (m/min) hm (mm) ap max. (mm) Vc (m/min) hm (mm) ap max. (mm) Vc (m/min) hm (mm) ap max. (mm)

Unalloyed Steels 120 - 235 0,10 - 0,22 See l1 - - - - - -


Alloyed Steels 70 - 150 0,10 - 0,20 See l1 - - - - - -
Stainless Steels - - See l1 - - - - - -
PH Stainless - - See l1 - - - - - -
Cast Irons 120 - 395 0,10 - 0,22 See l1 - - - - - -
Aluminium & Alloys - - See l1 - - - - - -
High Temp. Alloys - - See l1 - - - - - -
Hard Steels (52-56 HRC) 35 - 100 0,10 - 0,17 See l1 - - - - - -
hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

179 A
5505 VX 40 Roughing ball nose

5505 VX 40 Weldon Shank


Dimensions (mm)
l1 Insert
EDP # Part Number D L ap max. l2 l3 d1 Z Style
029544 5505VX40W040R100 40 170 40 - 100 40 2 XPNT40
029545 5505VX40W040R150 40 220 40 - 150 40 2 XPNT40

5505 VX 40 Morse Taper Shank


Dimensions (mm)
l1 Morse Insert
EDP # Part Number D L ap max. l2 l3 Taper Z Style
029553 5505VX40M040R100 40 202.5 40 - 100 MT4 2 XPNT40
029554 5505VX40M040R150 40 252.5 40 - 150 MT4 2 XPNT40

Weldon Shank
5505 VX 40 Spares Information
Cutter Spares for retaining Spares for axial
Diameter insert through hole retaining screw
(mm) Cutter body style EDP# Screw EDP# Driver EDP# Screw EDP# Driver
40.0 5505VX40------- 029640 D6014T 015241 T20 015270 F4011T 015241 T20
MT

Morse Taper

5505 VX 40 Technical Advice


Milling Cutter Order Example: 5505VX40W040R100
Milling Insert Order Example: XPNT40/40T716.R-C X400

Working Diameter:

Dw = 2 x r2 - (r -ap)2

ap

where: Dw = Working Diameter


r = Cutter radius
ap = Axial Depth of Cut
Dw

To find programmed feedrate: Average chip thickness:


hm
fz =
r 2 - r - ae 2
r 2 - r - ap 2

r 2 - r - ae 2
r 2 - r - ap 2
hm = fz x
( ) x
( )
( ) x
( ) r r
r r
ap
where:
fz = Feed per tooth ae = Radial Depth of Cut
hm = Average chip thickness Dw= Working Diameter
D = Cutter diameter (outside) ap = Axial Depth of Cut

Depth of Cut (ap)

A
180
Inserts for 5505 VX 40

Application & Material Dimensions (mm)


Roughing s s cutting
EDP # Part Number Grade d l plateau edge r
029567 XPNT40/40T716.R-C SC3025 18,00 41,84 8,25 7,95 20,0
029568 XPNT40/40T716.R-C X400 18,00 41,84 8,25 7,95 20,0
XPNT

XP_40 Recommended Cutting Conditions


Roughing (ø40mm) Semi-Finishing Finishing
Material Vc (m/min) hm (mm) ap max. (mm) Vc (m/min) hm (mm) ap max. (mm) Vc (m/min) hm (mm) ap max. (mm)

Unalloyed Steels 120 - 235 0,10 - 0,24 See l1 - - - - - -


Alloyed Steels 70 - 150 0,10 - 0,22 See l1 - - - - - -
Stainless Steels - - See l1 - - - - - -
PH Stainless - - See l1 - - - - - -
Cast Irons 120 - 395 0,10 - 0,24 See l1 - - - - - -
Aluminium & Alloys - - See l1 - - - - - -
High Temp. Alloys - - See l1 - - - - - -
Hard Steels (52-56 HRC) 35 - 100 0,10 - 0,19 See l1 - - - - - -
hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

181 A
5505 VX 50 Roughing ball nose

5505 VX 50 Weldon Shank


Dimensions (mm)
l1 Insert
EDP # Part Number D L ap max. l2 l3 d1 Z Style
029546 5505VX50W050R100 50 170 50 - 100 40 2 XPNT50
029547 5505VX50W050R150 50 230 50 - 150 50 2 XPNT50

5505 VX 50 Morse Taper Shank


Dimensions (mm)
l1 Morse Insert
EDP # Part Number D L ap max. l2 l3 Taper Z Style
029553 5505VX50M050R100 50 233 50 - 100 MT5 2 XPNT50
029554 5505VX50M050R150 50 283 50 - 150 MT5 2 XPNT50

Weldon Shank
5505 VX 50 Spares Information
Cutter Spares for retaining Spares for axial
Diameter insert through hole retaining screw
(mm) Cutter body style EDP# Screw EDP# Driver EDP# Screw EDP# Driver
50.0 5505VX50------- 029641 F8017S S2002050 SW5 018486 D6018S S1066165 SW4
MT

Morse Taper

5505 VX 50 Technical Advice


Milling Cutter Order Example: 5505VX50W050R100
Milling Insert Order Example: XPNT50/50T716.R-C X400

Working Diameter:

Dw = 2 x r2 - (r -ap)2

ap

where: Dw = Working Diameter


r = Cutter radius
ap = Axial Depth of Cut
Dw

To find programmed feedrate: Average chip thickness:


hm
fz =
r 2 - r - ae 2
r 2 - r - ap 2

r 2 - r - ae 2
r 2 - r - ap 2
hm = fz x
( ) x
( )
( ) x
( ) r r
r r
ap
where:
fz = Feed per tooth ae = Radial Depth of Cut
hm = Average chip thickness Dw= Working Diameter
D = Cutter diameter (outside) ap = Axial Depth of Cut

Depth of Cut (ap)

A
182
Inserts for 5505 VX 50

Application & Material Dimensions (mm)


Roughing s s cutting
EDP # Part Number Grade d l plateau edge r
029569 XPNT50/50T716.R-C SC3025 22,25 52,86 8,25 7,95 25,0
029570 XPNT50/50T716.R-C X400 22,25 52,86 8,25 7,95 25,0
XPNT

XP_50 Recommended Cutting Conditions


Roughing (ø50mm) Semi-Finishing Finishing
Material Vc (m/min) hm (mm) ap max. (mm) Vc (m/min) hm (mm) ap max. (mm) Vc (m/min) hm (mm) ap max. (mm)

Unalloyed Steels 120 - 235 0,10 - 0,27 See l1 - - - - - -


Alloyed Steels 70 - 150 0,10 - 0,25 See l1 - - - - - -
Stainless Steels - - See l1 - - - - - -
PH Stainless - - See l1 - - - - - -
Cast Irons 120 - 395 0,10 - 0,27 See l1 - - - - - -
Aluminium & Alloys - - See l1 - - - - - -
High Temp. Alloys - - See l1 - - - - - -
Hard Steels (52-56 HRC) 35 - 100 0,10 - 0,24 See l1 - - - - - -
hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

183 A
7700 VR 06 Contour Milling Cutter

d1
7700 VR 06 Weldon Shank
Dimensions (mm) Spares
No. of
EDP # Part Number D1 D2 L l2 d1 ap max. teeth EDP # EDP #
021727 7700VR 06 WA016R067 16 10 115 67 16 3 2 015060 F2505T 018488 T7
021728 7700VR 06 WA016R102 16 10 150 102 16 3 2 015060 F2505T 018488 T7
021729 7700VR 06 WA020R060 20 14 110 60 20 3 3 015060 F2505T 018488 T7
021730 7700VR 06 WA020R090 20 14 140 90 20 3 3 015060 F2505T 018488 T7
L 021731 7700VR 06 WA020R120 20 14 170 120 20 3 3 015060 F2505T 018488 T7

I2

D2

D1

Weldon Shank

7700 VR 06 Technical Advice


Milling Cutter Order Example: 7700VR06WA016R067
Milling Insert Order Example: RPEX0602M0F-701 SFZ
For complete cutting conditions refer to page: A288

Working Diameter:
ap
D2 Dw = D2 + 2 x r2 - (r -ap)2

Dw
where: Dw = Working Diameter
D2 = Diameter of cutter insert center to center
r = Insert radius
ap = Axial Depth of Cut

To find programmed feedrate: Average chip thickness:


hm
fz =
r 2 - r - ae 2
r 2 - r - ap 2

r 2 - r - ae 2
r 2 - r - ap 2
hm = fz x
( ) x
( )
( ) x
( ) r r
r r

where:
ap fz = Feed per tooth ae = Radial Depth of Cut
hm = Average chip thickness Dw = Working Diameter
D = Cutter diameter (outside) ap = Axial Depth of Cut

Depth of cut (ap)

A
184
Inserts for 7700 VR 06

Application & Material Dimensions (mm) d s


Roughing Semi-Finishing Finishing
EDP # Part Number Grade d l s r hm min
024755 RPEW 06 02M0T X500 6,0 - 2,38 3,0 0,1 RPEW 06_
017686 RPEX 06 02M0F-701 GH1 6,0 - 2,38 3,0 0,02 RPEX 06_
023312 RPEX 06 02M0F-701 PFZ 6,0 - 2,38 3,0 0,02 -701
015212 RPEX 06 02M0F-701 SFZ 6,0 - 2,38 3,0 0,02
024104 RPEX 06 02M0F-701 X44 6,0 - 2,38 3,0 0,02

023327 RPMT 06 02M0E-41 MP91M 6,0 - 2,38 3,0 0,03 RPMT 06_
015219 RPMT 06 02M0E-41 X500 6,0 - 2,38 3,0 0,03 -41

Linear Ramping
Diameter External Insert Ramp linear ramping
Description
at Axis Diameter Diameter angle ap max. length
7700VR06WA016R067 10 16 6 9.3º 3 18.32
7700VR06WA016R102 10 16 6 9.3º 3 18.32
7700VR06WA020R060 14 20 6 5.4º 3 31.74
7700VR06WA020R090 14 20 6 5.4º 3 31.74
7700VR06WA020R120 14 20 6 5.4º 3 31.74

Linear
Ramping

RP_06 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels 180 - 220 0,12 - 0,18 1,5 - 3,0 220 - 260 0,10 - 0,14 0,5 - 1,5 220 - 300 0,08 - 0,12 0,1 - 0,5
Alloyed Steels - - - 100 - 150 0,08 - 0,12 0,5 - 1,5 100 - 195 0,06 - 0,10 0,1 - 0,5
Stainless Steels - - - 140 - 180 0,06 - 0,10 0,5 - 1,5 180 - 230 0,05 - 0,08 0,1 - 0,5
PH Stainless - - - 70 - 85 0,06 - 0,10 0,5 - 1,5 80 - 100 0,05 - 0,08 0,1 - 0,5
Cast Irons - - - 180 - 300 0,08 - 0,12 0,5 - 1,5 200 - 350 0,06 - 0,10 0,1 - 0,5
Aluminium & Alloys 275 - 450 0,05 - 0,08 1,5 - 3,0 400 - 750 0,04 - 0,06 0,5 - 1,5 700 - 1000 0,04 - 0,06 0,1 - 0,5
High Temp. Alloys - - - 35 - 50 0,06 - 0,10 0,5 - 1,5 45 - 60 0,05 - 0,08 0,1 - 0,5
Hard Steels (52-56 HRC) - - - - - - 50 - 100 0,03 - 0,06 0,1 - 0,5

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

185 A
7700 VR 08 Contour Milling Cutter

d1
7700 VR 08 Weldon Shank
Dimensions (mm) Spares
No. of
EDP # Part Number D1 D2 L l2 d1 ap max. teeth EDP # EDP #
021732 7700VR 08 WA025R070-M3 25 17 126 70 25 4 3 015062 F3006T 013214 T9
021733 7700VR 08 WA025R124-M3 25 17 180 124 25 4 3 015062 F3006T 013214 T9
021734 7700VR 08 WA025R154-M3 25 17 210 154 25 4 3 015062 F3006T 013214 T9

I2

D2

D1

Weldon Shank

7700 VR 08 Technical Advice


Milling Cutter Order Example: 7700VR 08 WA025R070-M3
Milling Insert Order Example: RPEX0803M3F-701 SFZ
For complete cutting conditions refer to page: A288

Working Diameter:
ap
D2 Dw = D2 + 2 x r2 - (r -ap)2

Dw
where: Dw = Working Diameter
D2 = Diameter of cutter insert center to center
r = Insert radius
ap = Axial Depth of Cut

To find programmed feedrate: Average chip thickness:


hm
fz =
r 2 - r - ae 2
r 2 - r - ap 2

r 2 - r - ae 2
r 2 - r - ap 2
hm = fz x
( ) x
( )
( ) x
( ) r r
r r

where:
ap fz = Feed per tooth ae = Radial Depth of Cut
hm = Average chip thickness Dw = Working Diameter
D = Cutter diameter (outside) ap = Axial Depth of Cut

Depth of cut (ap)

A
186
Inserts for 7700 VR 08

Application & Material Dimensions (mm) d s


Roughing Semi-Finishing Finishing
EDP # Part Number Grade d l s r hm min
024756 RPEW 08 03M3T PFZ 8,0 - 3,18 4,0 0,1 RPEW 08_

024757 RPEX 08 03M3E X44 8,0 - 3,18 3,0 0,02 RPEX 08_

015214 RPEX 08 03M3E-701 PFZ 8,0 - 3,18 4,0 0,02 RPEX 08_
023315 RPEX 08 03M3F-701 GH1 8,0 - 3,18 4,0 0,02 -701
015213 RPEX 08 03M3F-701 SFZ 8,0 - 3,18 4,0 0,02

017308 RPMT 08 03M3E-41 MP91M 8,0 - 3,18 4,0 0,02 RPMT 08_
015220 RPMT 08 03M3E-41 X500 8,0 - 3,18 4,0 0,02 -41
027728 RPMT 08 03M3E-41 SP6564 8,0 - 3,18 4,0 0,02

Linear Ramping
Diameter External Insert Ramp linear ramping
Description
at Axis Diameter Diameter angle ap max. length
7700VR08WA025R070-M3 17 25 8 7.85º 4 29.01
7700VR08WA025R124-M3 17 25 8 7.85º 4 29.01
7700VR08WA025R154-M3 17 25 8 7.85º 4 29.01

Linear
Ramping

RP_08 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels 180 - 220 0,14 - 0,24 2,0 - 4,0 220 - 260 0,12 - 0,18 0,8 - 2,0 220 - 300 0,10 - 0,16 0,1 - 0,8
Alloyed Steels 70 - 110 0,12 - 0,22 2,0 - 4,0 100 - 150 0,10 - 0,16 0,8 - 2,0 100 - 195 0,08 - 0,14 0,1 - 0,8
Stainless Steels 120 - 140 0,10 - 0,15 2,0 - 4,0 140 - 180 0,08 - 0,12 0,8 - 2,0 180 - 230 0,08 - 0,10 0,1 - 0,8
PH Stainless - - - 70 - 85 0,08 - 0,10 0,8 - 2,0 80 - 100 0,08 - 0,10 0,1 - 0,8
Cast Irons 140 - 280 0,12 - 0,22 2,0 - 4,0 180 - 300 0,10 - 0,16 0,8 - 2,0 200 - 350 0,08 - 0,14 0,1 - 0,8
Aluminium & Alloys 275 - 450 0,05 - 0,10 2,0 - 4,0 400 - 750 0,04 - 0,08 0,8 - 2,0 700 - 1000 0,04 - 0,08 0,1 - 0,8
High Temp. Alloys - - - 35 - 50 0,08 - 0,10 0,8 - 2,0 45 - 60 0,08 - 0,10 0,1 - 0,8
Hard Steels (52-56 HRC) - - - - - - 50 - 100 0,08 - 0,03 0,06 - 0,5

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

187 A
7700 VR 10 Contour Milling Cutter

d1
7700 VR 10 Weldon Shank
Dimensions (mm) Spares
No. of
EDP # Part Number D1 D2 L/H l2 l3 d1 ap max. teeth EDP# EDP#
021737 7700VR 10 WA032R070 32 22 130 70 - 32 5 3 015260 D4008T 015240 T15
021738 7700VR 10 WA032R140 32 22 200 140 - 32 5 3 015260 D4008T 015240 T15
021739 7700VR 10 WA032R190 32 22 250 190 - 32 5 3 015260 D4008T 015240 T15

L
7700 VR 10 Morse Taper Shank
021735 7700VR 10 M032R070 32 22 179 70 76,5 MT4 5 3 015260 D4008T 015240 T15
021736 7700VR 10 M032R140 32 22 249 140 146,5 MT4 5 3 015260 D4008T 015240 T15

I2

D2

D1

Weldon Shank

7700 VR 10 Technical Advice


Milling Cutter Order Example: 7700VR10M032R140
Milling Insert Order Example: RPHT10T3M0E-421 X500
For complete cutting conditions refer to page: A288

I3
I2 Working Diameter:
ap
D2 Dw = D2 + 2 x r2 - (r -ap)2

D2 Dw
where: Dw = Working Diameter
D1 D2 = Diameter of cutter insert center to center
r = Insert radius
ap = Axial Depth of Cut

To find programmed feedrate: Average chip thickness:


Morse Taper Shank hm
fz =
r 2 - r - ae 2
r 2 - r - ap 2

r 2 - r - ae 2
r 2 - r - ap 2
hm = fz x
( ) x
( )
( ) x
( ) r r
r r

where:
ap fz = Feed per tooth ae = Radial Depth of Cut
hm = Average chip thickness Dw = Working Diameter
D = Cutter diameter (outside) ap = Axial Depth of Cut

Depth of cut (ap)

A
188
Inserts for 7700 VR 10

Application & Material Dimensions (mm) d s


Roughing Semi-Finishing Finishing
EDP # Part Number Grade d l s r hm min
017679 RPET 10 T3M0E SFZ 10,0 - 3,97 5,0 0,03 RPET 10_
017678 RPET 10 T3M0E X44 10,0 - 3,97 5,0 0,03

015215 RPEX 10 T3M0E-701 PFZ 10,0 - 3,97 5,0 0,02 RPEX 10_
017688 RPEX 10 T3M0F-701 GH1 10,0 - 3,97 5,0 0,02 -701
023317 RPEX 10 T3M0F-701 SFZ 10,0 - 3,97 5,0 0,02

017690 RPHT 10 T3M0T X500 10,0 - 3,97 5,0 0,075 RPHT 10_
027726 RPHT 10 T3M0T SP6564 10,0 - 3,97 5,0 0,075

015145 RPHT 10 T3M0E-421 X500 10,0 - 3,97 5,0 0,04 RPHT 10_
027725 RPHT 10 T3M0E-421 SP6564 10,0 - 3,97 5,0 0,04 -421
023329 RPMT 10 T3M0E-41 MP91M 10,0 - 3,97 5,0 0,04 RPMT 10_
015221 RPMT 10 T3M0E-41 X500 10,0 - 3,97 5,0 0,04 -41
027729 RPMT 10 T3M0E-41 SP6564 10,0 - 3,97 5,0 0,04

025839 RPMW 10 T3M0T X500 10,0 - 3,97 5,0 0,13 RPMW 10_

Linear Ramping
Diameter External Insert Ramp linear ramping
Description
at Axis Diameter Diameter angle ap max. length
7700VR10WA032R070 22 32 10 7.55º 5 37.72
7700VR10WA032R140 22 32 10 7.55º 5 37.72
7700VR10WA032R190 22 32 10 7.55º 5 37.72
7700VR10M032R070 22 32 10 7.55º 5 37.72
7700VR10M032R140 22 32 10 7.55º 5 37.72

Linear
Ramping

RP_10 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels 180 - 220 0,15 - 0,28 2,5 - 5,0 220 - 260 0,12 - 0,20 1,0 - 2,5 220 - 300 0,10 - 0,18 0,1 - 1,0
Alloyed Steels 70 - 110 0,12 - 0,24 2,5 - 4,0 100 - 150 0,10 - 0,18 1,0 - 2,5 100 - 195 0,08 - 0,14 0,1 - 1,0
Stainless Steels 120 - 140 0,10 - 0,16 2,5 - 4,0 140 - 180 0,08 - 0,14 1,0 - 2,5 180 - 230 0,08 - 0,10 0,1 - 1,0
PH Stainless 55 - 70 0,08 - 0,14 2,5 - 4,0 70 - 85 0,08 - 0,12 1,0 - 2,5 80 - 100 0,08 - 0,10 0,1 - 1,0
Cast Irons 140 - 280 0,12 - 0,24 2,5 - 4,0 180 - 300 0,10 - 0,18 1,0 - 2,5 200 - 350 0,08 - 0,14 0,1 - 1,0
Aluminium & Alloys 275 - 450 0,06 - 0,12 2,5 - 5,0 400 - 750 0,04 - 0,10 1,0 - 2,5 700 - 1000 0,04 - 0,08 0,1 - 1,0
High Temp. Alloys 25 - 40 0,08 - 0,14 2,5 - 4,0 35 - 50 0,08 - 0,12 1,0 - 2,5 45 - 60 0,08 - 0,10 0,1 - 1,0
Hard Steels (52-56 HRC) - - - - - - 50 - 100 0,08 - 0,03 0,1 - 0,5

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

189 A
7700 VR 12 Contour Milling Cutter

7700 VR Shell Mill Fixation


Dimensions (mm) Spares
No. of
EDP # Part Number D1 D2 L/H l2 l3 d1 ap max. teeth EDP # EDP #
021740 7700VR 12 -A040R 52 40 32 - - 16 6 4 015263 D4012T 015240 T15
021741 7700VR 12 -A050R 62 50 40 - - 22 6 4 015263 D4012T 015240 T15
021742 7700VR 12 -A063R 75 63 40 - - 22 6 5 015263 D4012T 015240 T15
021743 7700VR 12 -A080R 92 80 50 - - 27 6 6 015263 D4012T 015240 T15
021744 7700VR 12 -A100R 112 100 50 - - 32 6 7 015263 D4012T 015240 T15
021745 7700VR 12 -A125R 137 125 63 - - 40 6 8 015263 D4012T 015240 T15

7700 VR 12 Morse Taper Shank


021746 7700VR 12 M040R110 40 28 219 110 116,5 MT4 6 4 015262 D4010T 015240 T15
d1

D2
D1

Shell Mill Fixation


7700 VR 12 Technical Advice
Milling Cutter Order Example: 7700VR12-A080R
Milling Insert Order Example: RPHT1204M0E-421-X4 X500
For complete cutting conditions refer to page: A288

L Working Diameter:
ap
I3 D2 Dw = D2 + 2 x r2 - (r -ap)2
I2
Dw
where: Dw = Working Diameter
D2 = Diameter of cutter insert center to center
r = Insert radius
D2 ap = Axial Depth of Cut

D1
To find programmed feedrate: Average chip thickness:
hm
fz =
r 2 - r - ae 2
r 2 - r - ap 2

r 2 - r - ae 2
r 2 - r - ap 2
hm = fz x
( ) x
( )
Morse Taper Shank ( ) x
( ) r r
r r

where:
ap fz = Feed per tooth ae = Radial Depth of Cut
hm = Average chip thickness Dw= Working Diameter
D = Cutter diameter (outside) ap = Axial Depth of Cut

Depth of cut (ap)

A
190
Inserts for 7700 VR 12

d
Application & Material Dimensions (mm) s
Roughing Semi-Finishing Finishing
EDP # Part Number Grade d l s r hm min
029271 RPET 12 04M0E-X4 SP4036 12,0 - 4,76 6,0 0,03 RPET 12_
029279 RPET 12 04M0E-X4 X44 12,0 - 4,76 6,0 0,03
029280 RPET 12 04M0E-X4 SFZ 12,0 - 4,76 6,0 0,03

029282 RPEX 12 04M0E-701-X4 X500 12,0 - 4,76 6,0 0,02 RPEX 12_
029283 RPEX 12 04M0F-701-X4 SFZ 12,0 - 4,76 6,0 0,02 -701
029284 RPEX 12 04M0F-701-X4 GH1 12,0 - 4,76 6,0 0,02

029286 RPHT 12 04M0E-421-X4 X500 12,0 - 4,76 6,0 1,10 RPHT 12_
029287 RPHT 12 04M0E-421-X4 MP91M 12,0 - 4,76 6,0 1,10 -421

029289 RPHT 12 04M0T-X4 XP500 12,0 - 4,76 6,0 0,04 RPHT 12_
029290 RPHT 12 04M0T-X4 SP6564 12,0 - 4,76 6,0 0,04

029272 RPMT 12 04M0E-41-X4 X500 12,0 - 4,76 6,0 0,05 RPMT 12_
029291 RPMT 12 04M0E-41-X4 MP91M 12,0 - 4,76 6,0 0,05 -41
029293 RPMT 12 04M0E-41-X4 SP6564 12,0 - 4,76 6,0 0,05

029294 RPMW 12 04M0T-X4 MP91M 12,0 - 4,76 6,0 0,13 RPMW 12_
029295 RPMW 12 04M0T-X4 X500 12,0 - 4,76 6,0 0,13
029296 RPMW 12 04M0T-X4 SP6564 12,0 - 4,76 6,0 0,13

Linear Ramping
Diameter External Insert Ramp linear ramping
Description
at Axis Diameter Diameter angle ap max. length
7700VR12-A040R 40 52 12 4.15º 6 82.69
7700VR12-A050R 50 62 12 4.4º 6 77.98
7700VR12-A063R 63 75 12 3.5º 6 98.10
7700VR12-A080R 80 92 12 2.63º 6 130.62
7700VR12-A100R 100 112 12 2.15º 6 159.82
7700VR12-A125R 125 137 12 1.6º 6 214.80

Linear
Ramping

RP_12 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels 180 - 220 0,16 - 0,30 2,5 - 6,0 220 - 260 0,14 - 0,22 1,0 - 3,0 220 - 300 0,12 - 0,18 0,1 - 1,0
Alloyed Steels 70 - 110 0,14 - 0,25 2,5 - 6,0 100 - 150 0,12 - 0,20 1,0 - 3,0 100 - 195 0,08 - 0,16 0,1 - 1,0
Stainless Steels 120 - 140 0,10 - 0,18 2,5 - 4,0 140 - 180 0,08 - 0,14 1,0 - 3,0 180 - 230 0,08 - 0,12 0,1 - 1,0
PH Stainless - - - 70 - 85 0,08 - 0,12 1,0 - 3,0 80 - 100 0,08 - 0,10 0,1 - 1,0
Cast Irons 140 - 280 0,14 - 0,25 2,5 - 6,0 180 - 300 0,12 - 0,20 1,0 - 3,0 200 - 350 0,08 - 0,16 0,1 - 1,0
Aluminium & Alloys 275 - 450 0,06 - 0,12 2,5 - 6,0 400 - 750 0,06 - 0,10 1,0 - 3,0 700 - 1000 0,04 - 0,08 0,1 - 1,0
High Temp. Alloys - - - 35 - 50 0,08 - 0,12 1,0 - 3,0 45 - 60 0,08 - 0,10 0,1 - 1,0
Hard Steels (52-56 HRC) - - - - - - - - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

191 A
7702 VRD 07 Contour Milling Cutter

d1
7702 VRD 07 Weldon Shank
Dimensions (mm) Spares
No.of Linear
EDP # Part Number D1 D2 L l1 d1 ap max. teeth Ramp Down EDP # EDP #
025689 7702VRD 07 WA012R50 12 5 98 50 16 3,5 1 21,5º 015060 F2505T 018488 T7
025690 7702VRD 07 WA012R100 12 5 148 100 16 3,5 1 21,5º 015060 F2505T 018488 T7
025691 7702VRD 07 WA016R50 16 9 98 50 16 3,5 2 13,0º 015060 F2505T 018488 T7
025692 7702VRD 07 WA016R100 16 9 150 100 20 3,5 2 13,0º 015060 F2505T 018488 T7
L 025693 7702VRD 07 WA020R50 20 13 100 50 20 3,5 3 14,5º 015060 F2505T 018488 T7
025694 7702VRD 07 WA020R100 20 13 156 100 25 3,5 3 14,5º 015060 F2505T 018488 T7
025695 7702VRD 07 WA025R50 25 18 106 50 25 3,5 4 10,0º 015060 F2505T 018488 T7
025696 7702VRD 07 WA025R100 25 18 156 100 25 3,5 4 10,0º 015060 F2505T 018488 T7

I1 7702 VRD 07 Modular Head


Dimensions (mm) Spares
No.of
EDP # Part Number D1 D2 L M d1 ap max. teeth EDP # EDP #
029111 7702VRD 07 S015R25 15 8 25 M8 8,5 3,5 2 015060 F2505T 018488 T7
029112 7702VRD 07 S020R25 20 13 25 M10 10,5 3,5 4 015060 F2505T 018488 T7
D2 029113 7702VRD 07 S025R35 25 18 35 M12 12,5 3,5 5 015060 F2505T 018488 T7
029114 7702VRD 07 S030R35 30 23 35 M16 17,0 3,5 5 015060 F2505T 018488 T7
D1 029234 7702VRD 07 S035R35 35 23 35 M16 17,0 3,5 6 015060 F2505T 018488 T7
Shanks for the Modular Heads see pages A228 - A229.

Weldon Shank

7702 VRD 07 Technical Advice


Milling Cutter Order Example: 7702VRD07WA025R100
Milling Insert Order Example: RDET0702M0E-701 SP4036
For complete cutting conditions refer to page: A288

For longer reach tools, ap is 10% of cutter diameter.

Working Diameter:

ap Dw = D2 + 2 x r2 - (r -ap)2
D2
Modular Head
Dw where: Dw = Working Diameter
D2 = Diameter of cutter insert center to center
r = Insert radius
ap = Axial Depth of Cut

To find programmed feedrate: Average chip thickness:


hm
fz =
r 2 - r - ae 2
r 2 - r - ap 2

r 2 - r - ae 2
r 2 - r - ap 2
hm = fz x
( ) x
( )
( ) x
( ) r r
r r

where:
ap fz = Feed per tooth ae = Radial Depth of Cut
hm = Average chip thickness Dw= Working Diameter
D = Cutter diameter (outside) ap = Axial Depth of Cut
Depth of cut (ap)

A
192
Inserts for 7702 VRD 07

d s
Application & Material Dimensions (mm)
Roughing Semi-Finishing Finishing
EDP # Part Number Grade d l s r hm min
025739 RDET 07 02M0E-701 SP4036 7,0 - 2,38 3,5 0,03 RDET 07_
-701
025737 RDHW 07 02M0T SP4036 7,0 - 2,38 3,5 0,08 RDHW 07_

Linear Ramping
Diameter External Insert Ramp linear ramping
Description
at Axis Diameter Diameter angle ap max. length
7702VRD07WA012R50 5 12 7 21.5º 3.5 8.89
7702VRD07WA012R100 5 12 7 21.5º 3.5 8.89
7702VRD07WA016R50 9 16 7 13º 3.5 15.16
7702VRD07WA016R100 9 16 7 13º 3.5 15.16
7702VRD07WA020R50 13 20 7 14.5º 3.5 13.53
7702VRD07WA020R100 13 20 7 14.5º 3.5 13.53
7702VRD07WA025R50 18 25 7 10º 3.5 19.85
7702VRD07WA025R100 18 25 7 10º 3.5 19.85

Linear
Ramping

RD_07 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels - - - 220 - 260 0,06 - 0,12 0,5 - 0,12 220 - 300 0,05 - 0,10 0,1 - 0,5
Alloyed Steels - - - 100 - 150 0,06 - 0,10 0,5 - 0,10 100 - 195 0,05 - 0,10 0,1 - 0,5
Stainless Steels - - - 140 - 180 0,05 - 0,10 0,5 - 0,10 180 - 230 0,05 - 0,08 0,1 - 0,5
PH Stainless - - - 70 - 85 0,05 - 0,08 0,5 - 0,8 80 - 100 0,05 - 0,08 0,1 - 0,5
Cast Irons - - - 180 - 300 0,06 - 0,10 0,5 - 0,10 200 - 350 0,05 - 0,10 0,1 - 0,5
Aluminium & Alloys - - - 400 - 750 0,05 - 0,10 0,5 - 0,10 700 - 1000 0,05 - 0,10 0,1 - 0,5
High Temp. Alloys - - - 35 - 50 0,05 - 0,08 0,5 - 0,8 45 - 60 0,05 - 0,08 0,1 - 0,5
Hard Steels (52-56 HRC) - - - - - - 50 - 100 0,03 - 0,04 0,1 - 0,5

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

193 A
7702 VRD 10 Contour Milling Cutter

d1
7702 VRD 10 Weldon Shank
Dimensions (mm) Spares
No.of Linear
EDP # Part Number D1 D2 L l1 d1 ap max. teeth Ramp Down EDP # EDP #
025697 7702VRD 10 WA020R70 20 10 120 70 20 5 2 17,5º 022056 F3507T 015240 T15
025698 7702VRD 10 WA020R120 20 10 176 120 25 5 2 17,5º 022056 F3507T 015240 T15
025699 7702VRD 10 WA025R70 25 15 126 70 25 5 2 10,7º 015269 F3508T 015240 T15
025700 7702VRD 10 WA025R120 25 15 176 120 25 5 2 10,7º 015269 F3508T 015240 T15
L 025701 7702VRD 10 WA032R70 32 22 130 70 32 5 3 14,0º 015269 F3508T 015240 T15
025702 7702VRD 10 WA032R120 32 22 180 120 32 5 3 14,0º 015269 F3508T 015240 T15

7702 VRD 10 Modular Head


Dimensions (mm) Spares
I1 No.of
EDP # Part Number D1 D2 L M d1 ap max. teeth EDP # EDP #
029116 7702VRD 10 S020R30 20 10 30 M10 10,5 5 2 022056 F3507T 015240 T15
029117 7702VRD 10 S025R35 25 15 35 M12 12,5 5 3 022056 F3507T 015240 T15
029118 7702VRD 10 S030R35 30 20 35 M16 17,0 5 4 022056 F3507T 015240 T15
029120 7702VRD 10 S035R35 35 25 35 M16 17,0 5 5 022056 F3507T 015240 T15
D2 Shanks for the Modular Heads see pages A228 - A229.

D1

Weldon Shank

7702 VRD 10 Technical Advice


Milling Cutter Order Example: 7702VRD10WA025R120
Milling Insert Order Example: RDHW1003M0T SP4036
For complete cutting conditions refer to page: A288

For longer reach tools, ap is 10% of cutter diameter.

Working Diameter:

ap Dw = D2 + 2 x r2 - (r -ap)2
D2
Modular Head
Dw where: Dw = Working Diameter
D2 = Diameter of cutter insert center to center
r = Insert radius
ap = Axial Depth of Cut

To find programmed feedrate: Average chip thickness:


hm
fz =
r 2 - r - ae 2
r 2 - r - ap 2

r 2 - r - ae 2
r 2 - r - ap 2
hm = fz x
( ) x
( )
( ) x
( ) r r
r r

where:
ap fz = Feed per tooth ae = Radial Depth of Cut
hm = Average chip thickness Dw= Working Diameter
D = Cutter diameter (outside) ap = Axial Depth of Cut
Depth of cut (ap)

A
194
Inserts for 7702 VRD 10

d s
Application & Material Dimensions (mm)
Roughing Semi-Finishing Finishing
EDP # Part Number Grade d l s r hm min
025743 RDET 10 03M0E-701 SP4036 10,0 - 3,18 5,0 0,05 RDET 10_
-701
025741 RDHW 10 03M0T SP4036 10,0 - 3,18 5,0 0,15 RDHW 10_

Linear Ramping
Diameter External Insert Ramp linear ramping
Description
at Axis Diameter Diameter angle ap max. length
7702VRD10WA020R70 10 20 10 17.5º 5 15.86
7702VRD10WA020R120 10 20 10 17.5º 5 15.86
7702VRD10WA025R70 15 25 10 10.7º 5 26.46
7702VRD10WA025R120 15 25 10 10.7º 5 26.46
7702VRD10WA032R70 22 32 10 14º 5 20.05
7702VRD10WA032R120 22 32 10 14º 5 20.05

Linear
Ramping

RD_10 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels 180 - 220 0,12 - 0,25 2,5 - 5,0 220 - 260 0,10 - 0,20 0,8 - 2,5 220 - 300 0,05 - 0,14 0,1 - 0,8
Alloyed Steels 70 - 110 0,10 - 0,22 2,5 - 4,0 100 - 150 0,08 - 0,18 0,8 - 2,5 100 - 195 0,05 - 0,12 0,1 - 0,8
Stainless Steels - - - 140 - 180 0,08 - 0,14 0,8 - 2,5 180 - 230 0,05 - 0,12 0,1 - 0,8
PH Stainless - - - 70 - 85 0,08 - 0,10 0,8 - 2,5 80 - 100 0,05 - 0,10 0,1 - 0,8
Cast Irons 140 - 280 1,10 - 0,22 2,5 - 4,0 180 - 300 0,08 - 0,18 0,8 - 2,5 200 - 350 0,05 - 0,12 0,1 - 0,8
Aluminium & Alloys 275 - 450 0,05 - 0,12 2,5 - 5,0 400 - 750 0,05 - 0,12 0,8 - 2,5 700 - 1000 0,05 - 0,12 0,1 - 0,8
High Temp. Alloys - - - 35 - 50 0,08 - 0,10 0,8 - 2,5 45 - 60 0,05 - 0,10 0,1 - 0,8
Hard Steels (52-56 HRC) - - - 50 - 85 0,05 - 0,08 0,5 - 1,0 50 - 100 0,03 - 0,05 0,1 - 0,5

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

195 A
7702 VRD 12 Contour Milling Cutter

d1
7702 VRD 12 Weldon Shank
Dimensions (mm) Spares
No.of Linear
EDP # Part Number D1 D2 L l1 d1 ap max. teeth Ramp Down EDP # EDP #
025703 7702VRD 12 WA025R70 25 13 126 70 25 6 2 16,5º 015269 F3508T 015240 T15
025704 7702VRD 12 WA025R120 25 13 180 120 25 6 2 16,5º 015269 F3508T 015240 T15
025705 7702VRD 12 WA032R70 32 20 130 70 32 6 3 12,0º 015269 F3508T 015240 T15
025706 7702VRD 12 WA032R120 32 20 180 120 32 6 3 12,0º 015269 F3508T 015240 T15
L 025707 7702VRD 12 WA040R70 40 28 140 70 40 6 3 13,0º 015269 F3508T 015240 T15
025708 7702VRD 12 WA040R120 40 28 190 120 40 6 3 13,0º 015269 F3508T 015240 T15

I1

D2

D1

Weldon Shank

7702 VRD 12 Technical Advice


Milling Cutter Order Example: 7702VRD12WA040R120
Milling Insert Order Example: RDHW12T3M0T-X6 SP4036
For complete cutting conditions refer to page: A288

For longer reach tools, ap is 10% of cutter diameter.

Working Diameter:

ap Dw = D2 + 2 x r2 - (r -ap)2
D2

Dw where: Dw = Working Diameter


D2 = Diameter of cutter insert center to center
r = Insert radius
ap = Axial Depth of Cut

To find programmed feedrate: Average chip thickness:


hm
fz =
r 2 - r - ae 2
r 2 - r - ap 2

r 2 - r - ae 2
r 2 - r - ap 2
hm = fz x
( ) x
( )
( ) x
( ) r r
r r

where:
ap fz = Feed per tooth ae = Radial Depth of Cut
hm = Average chip thickness Dw= Working Diameter
D = Cutter diameter (outside) ap = Axial Depth of Cut
Depth of cut (ap)

A
196
Inserts for 7702 VRD 12

d s
Application & Material Dimensions (mm)
Roughing Semi-Finishing Finishing
EDP # Part Number Grade d l s r hm min
029297 RDET 12 T3M0E-701-X6 SP4036 12,0 - 3,97 6,0 0,05 RDET 12_
-701

029299 RDHW 12 T3M0T-20-X6 SP4036 12,0 - 3,97 6,0 0,20 RDHW 12_
029301 RDHW 12 T3M0T-20-X6 SP5464 12,0 - 3,97 6,0 0,20
029302 RDHW 12 T3M0T-X6 SP4036 12,0 - 3,97 6,0 0,15
029303 RDHW 12 T3M0T-X6 SP5464 12,0 - 3,97 6,0 0,15

029313 RDHW 12 T3M0T-20-X6 SP5464 12,0 - 3,97 6,0 0,20 RDMW 12_
029314 RDHW 12 T3M0T-X6 SP5464 12,0 - 3,97 6,0 0,15

Linear Ramping
Diameter External Insert Ramp linear ramping
Description
at Axis Diameter Diameter angle ap max. length
7702VRD12WA025R70 13 25 12 16.5º 6 20.26
7702VRD12WA025R120 13 25 12 16.5º 6 20.26
7702VRD12WA032R70 20 32 12 12º 6 28.23
7702VRD12WA032R120 20 32 12 12º 6 28.23
7702VRD12WA040R70 28 40 12 13º 6 25.99
7702VRD12WA040R120 28 40 12 13º 6 25.99

Linear
Ramping

RD_12 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels 180 - 220 0,25 - 0,40 3,0 - 6,0 220 - 260 0,22 - 0,32 0,8 - 3,0 220 - 300 0,10 - 0,18 0,1 - 0,8
Alloyed Steels 70 - 110 0,22 - 0,35 3,0 - 6,0 100 - 150 0,20 - 0,30 0,8 - 3,0 100 - 195 0,10 - 0,16 0,1 - 0,8
Stainless Steels - - - 140 - 180 0,08 - 0,16 0,8 - 3,0 180 - 230 0,08 - 0,12 0,1 - 0,8
PH Stainless - - - 70 - 85 0,08 - 0,14 0,8 - 3,0 80 - 100 0,08 - 0,12 0,1 - 0,8
Cast Irons 140 - 280 0,22 - 0,35 3,0 - 6,0 180 - 300 0,20 - 0,30 0,8 - 3,0 200 - 350 0,10 - 0,16 0,1 - 0,8
Aluminium & Alloys 275 - 450 0,06 - 0,12 3,0 - 6,0 400 - 750 0,06 - 0,12 0,8 - 3,0 700 - 1000 0,06 - 0,12 0,1 - 0,8
High Temp. Alloys - - - 35 - 50 0,08 - 0,14 0,8 - 3,0 45 - 60 0,08 - 0,12 0,1 - 0,8
Hard Steels (52-56 HRC) - - - - - - - - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

197 A
7702 VRD 16 Contour Milling Cutter

d1
7702 VRD 16 Weldon Shank
Dimensions (mm) Spares
No.of Linear
EDP # Part Number D1 D2 L l1d1 ap max. teeth Ramp Down EDP # EDP #
025709 7702VRD 16 WA032R70 32 16 130 70 32 8 2 17,5° 015270 F4011T 015241 T20
025710 7702VRD 16 WA032R120 32 16 180 120 32 8 2 17,5° 015270 F4011T 015241 T20
025712 7702VRD 16 WA040R120 40 24 190 120 40 8 2 13,0° 015270 F4011T 015241 T20
025711 7702VRD 16 WA040R70 40 24 140 70 40 8 2 13,0° 015270 F4011T 015241 T20
L

I1

D2

D1

Weldon Shank

7702 VRD 16 Technical Advice


Milling Cutter Order Example: 7702VRD16WA040R120
Milling Insert Order Example: RDHW1604M0T-X8 SP4036
For complete cutting conditions refer to page: A288

For longer reach tools, ap is 10% of cutter diameter.

Working Diameter:

ap Dw = D2 + 2 x r2 - (r -ap)2
D2

Dw where: Dw = Working Diameter


D2 = Diameter of cutter insert center to center
r = Insert radius
ap = Axial Depth of Cut

To find programmed feedrate: Average chip thickness:


hm
fz =
r 2 - r - ae 2
r 2 - r - ap 2

r 2 - r - ae 2
r 2 - r - ap 2
hm = fz x
( ) x
( )
( ) x
( ) r r
r r

where:
ap fz = Feed per tooth ae = Radial Depth of Cut
hm = Average chip thickness Dw= Working Diameter
D = Cutter diameter (outside) ap = Axial Depth of Cut
Depth of cut (ap)

A
198
Inserts for 7702 VRD 16

d s
Application & Material Dimensions (mm)
Roughing Semi-Finishing Finishing
EDP # Part Number Grade d l s r hm min
029298 RDET 16 04M0E-701-X8 SP4036 16,0 - 4,76 8,0 0,05 RDET 16_
-701

029306 RDHW 16 04M0T-30-X8 SP4036 16,0 - 4,76 8,0 0,15 RDHW 16_
029304 RDHW 16 04M0T-X8 SP4036 16,0 - 4,76 8,0 0,15
029308 RDHW 16 04M0T-30-X8 SP5464 16,0 - 4,76 8,0 0,15
029305 RDHW 16 04M0T-X8 SP5464 16,0 - 4,76 8,0 0,15

Linear Ramping
Diameter External Insert Ramp linear ramping
Description
at Axis Diameter Diameter angle ap max. length
7702VRD16WA032R70 16 32 16 17.5º 8 25.37
7702VRD16WA032R120 16 32 16 17.5º 8 25.37
7702VRD16WA040R70 24 40 16 13º 8 34.65
7702VRD16WA040R120 24 40 16 13º 8 34.65

Linear
Ramping

RD_16 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels 180 - 220 0,33 - 0,55 4,0 - 8,0 220 - 260 0,25 - 0,35 0,8 - 4,0 220 - 300 0,10 - 0,18 0,1 - 0,8
Alloyed Steels 70 - 110 0,30 - 0,45 4,0 - 8,0 100 - 150 0,22 - 0,33 0,8 - 4,0 100 - 195 0,10 - 0,16 0,1 - 0,8
Stainless Steels - - - 140 - 180 0,15 - 0,18 0,8 - 4,0 180 - 230 0,08 - 0,12 0,1 - 0,8
PH Stainless - - - 70 - 85 0,08 - 0,14 0,8 - 4,0 80 - 100 0,08 - 0,12 0,1 - 0,8
Cast Irons 140 - 280 0,30 - 0,40 4,0 - 8,0 180 - 300 0,22 - 0,33 0,8 - 4,0 200 - 350 0,10 - 0,16 0,1 - 0,8
Aluminium & Alloys 275 - 450 0,06 - 0,12 4,0 - 8,0 400 - 750 0,06 - 0,12 0,8 - 4,0 700 - 1000 0,06 - 0,12 0,1 - 0,8
High Temp. Alloys - - - 35 - 50 0,08 - 0,14 0,8 - 4,0 45 - 60 0,08 - 0,12 0,1 - 0,8
Hard Steels (52-56 HRC) - - - 50 - 85 0,05 - 0,10 0,5 - 1,5 50 - 100 0,03 - 0,06 0,1 - 0,5

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

199 A
7710 VR 12 Milling Cutter

7710VR12 Shell Mill Fixation


Dimensions (mm) Spares Screw
No. of tightening
EDP # Part Number D1 D2 H d1 ap max. teeth EDP# EDP# Nm
029051 7710VR12-A040R 40 28 40 16 6 4 015262 D4010T 015240 T15 3,10
029635 7710VR12-A040Z05R 40 28 40 16 6 5 015262 D4010T 015240 T15 3,10
029052 7710VR12-A052R 52 40 40 22 6 5 015262 D4010T 015240 T15 3,10
029636 7710VR12-A052Z06R 52 40 40 22 6 6 015262 D4010T 015240 T15 3,10
029053 7710VR12-A066R 66 54 50 27 6 6 015262 D4010T 015240 T15 3,10

Shell Mill Fixation

7710 VR 12 Technical Advice


Milling Cutter Order Example: 7710VRD12-A040R
Milling Insert Order Example: RPEX 1204M0E-701-X4 X500

Working Diameter:

ap Dw = D2 + 2 x r2 - (r -ap)2
D2

Dw where: Dw = Working Diameter


D2 = Diameter of cutter insert center to center
r = Insert radius
ap = Axial Depth of Cut

To find programmed feedrate: Average chip thickness:


hm
fz =
r 2 - r - ae 2
r 2 - r - ap 2

r 2 - r - ae 2
r 2 - r - ap 2
hm = fz x
( ) x
( )
( ) x
( ) r r
r r

where:
ap fz = Feed per tooth ae = Radial Depth of Cut
hm = Average chip thickness Dw= Working Diameter
D = Cutter diameter (outside) ap = Axial Depth of Cut
Depth of Cut (ap)

A
200
Inserts for 7710 VR 12

d s
Application & Material Dimensions (mm)
Roughing Semi-Finishing Finishing
EDP # Part Number Grade d l s r hm min
029271 RPET1204M0E-X4 SP4036 12,0 - 4,76 6,0 0,05 RPET 12_
029278 RPET1204M0E-X4 SF30 12,0 - 4,76 6,0 0,05
029279 RPET1204M0E-X4 X44 12,0 - 4,76 6,0 0,05
029280 RPET1204M0E-X4 SFZ 12,0 - 4,76 6,0 0,05

029281 RPEX1204M0E-701-X4 PFZ 12,0 - 4,76 6,0 0,02 RPEX 12_


029282 RPEX1204M0E-701-X4 X500 12,0 - 4,76 6,0 0,02 -701
029283 RPEX1204M0F-701-X4 SFZ 12,0 - 4,76 6,0 0,02
029284 RPEX1204M0F-701-X4 GH1 12,0 - 4,76 6,0 0,02

029285 RPHT1204M0E-421-X4 PFZ 12,0 - 4,76 6,0 0,05 RPHT 12_


029286 RPHT1204M0E-421-X4 X500 12,0 - 4,76 6,0 0,05 -421
029287 RPHT1204M0E-421-X4 MP91M 12,0 - 4,76 6,0 0,05

029034 RPHT1204M0T-X4 X500 12,0 - 4,76 6,0 0,10 RPHT 12_


029035 RPHT1204M0T-X4 SP6564 12,0 - 4,76 6,0 0,10
029288 RPHT1204M0T-X4 PFZ 12,0 - 4,76 6,0 0,10
029290 RPHT1204M0T-X4 SP6564 12,0 - 4,76 6,0 0,10

029272 RPMT1204M0E-421-X4 X500 12,0 - 4,76 6,0 0,08 RPMT 12_


029291 RPMT1204M0E-421-X4 MP91M 12,0 - 4,76 6,0 0,08 -421
029292 RPMT1204M0E-421-X4 PFZ 12,0 - 4,76 6,0 0,08
029293 RPMT1204M0E-421-X4 SP6564 12,0 - 4,76 6,0 0,08

029294 RPMW1204M0T-X4 MP91M 12,0 - 4,76 6,0 0,10 RPMW 12_


029295 RPMW1204M0T-X4 X500 12,0 - 4,76 6,0 0,10
029296 RPMW1204M0T-X4 SP6564 12,0 - 4,76 6,0 0,10

RP_12 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels 180 - 220 0,16 - 0,30 2,5 - 6,0 220 - 260 0,14 - 0,22 1,0 - 3,0 220 - 300 0,12 - 0,18 0,1 - 1,0
Alloyed Steels 70 - 110 0,14 - 0,25 2,5 - 6,0 100 - 150 0,12 - 0,20 1,0 - 3,0 100 - 195 0,08 - 0,16 0,1 - 1,0
Stainless Steels 120 - 140 0,10 - 0,18 2,5 - 4,0 140 - 180 0,08 - 0,14 1,0 - 3,0 180 - 230 0,08 - 0,12 0,1 - 1,0
PH Stainless - - - 70 - 85 0,08 - 0,12 1,0 - 3,0 80 - 100 0,08 - 0,10 0,1 - 1,0
Cast Irons 140 - 280 0,14 - 0,25 2,5 - 6,0 180 - 300 0,12 - 0,20 1,0 - 3,0 200 - 350 0,08 - 0,16 0,1 - 1,0
Aluminium & Alloys 275 - 450 0,06 - 0,12 2,5 - 6,0 400 - 750 0,06 - 0,10 1,0 - 3,0 700 - 1000 0,04 - 0,08 0,1 - 1,0
High Temp. Alloys - - - 35 - 50 0,08 - 0,12 1,0 - 3,0 45 - 60 0,08 - 0,10 0,1 - 1,0
Hard Steels (52-56 HRC) - - - - - - - - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

201 A
7712 VRD 12 Milling Cutter

7712VRD12 Shell Mill Fixation


Dimensions (mm) Spares
No. of
EDP # Part Number D1 D2 L/H d1 ap max. teeth Inserts EDP # EDP #
029054 7712VRD12-A052R 52 40 52 22 6 5 RD..12T3..-X6 015269 F3508T 015240 T15
029055 7712VRD12-A066R 66 54 52 27 6 6 RD..12T3..-X6 015269 F3508T 015240 T15
029056 7712VRD12-A080R 80 68 52 27 6 7 RD..12T3..-X6 015269 F3508T 015240 T15

7712VRD12 Modular Head


Dimensions (mm) Spares
No. of
EDP # Part Number D1 D2 L/H M d1 inserts Inserts EDP # EDP #
029121 7712VRD12S024R35 24 12 35 M12 12,5 2 RD…12… 022056 F3507T 015240 T15
029124 7712VRD12S035R35 35 23 35 M16 17,0 3 RD…12… 022056 F3507T 015240 T15
029125 7712VRD12S042R43 42 30 43 M16 17,0 4 RD…12… 022056 F3507T 015240 T15
Shanks for the Modular Heads see pages A228 - A229.

Shell Mill Fixation

M
M

dd
11

7712 VRD 12 Technical Advice


LL
Milling Cutter Order Example: 7712VRD12-A052R
Milling Insert Order Example: RDET 12T3M0E-701-X6 SP4036

DD2

D
D
Working Diameter:

ap Dw = D2 + 2 x r2 - (r -ap)2
D2

Dw where: Dw = Working Diameter


D2 = Diameter of cutter insert center to center
r = Insert radius
Modular Head
ap = Axial Depth of Cut

To find programmed feedrate: Average chip thickness:


hm
fz =
r 2 - r - ae 2
r 2 - r - ap 2

r 2 - r - ae 2
r 2 - r - ap 2
hm = fz x
( ) x
( )
( ) x
( ) r r
r r

where:
ap fz = Feed per tooth ae = Radial Depth of Cut
hm = Average chip thickness Dw= Working Diameter
D = Cutter diameter (outside) ap = Axial Depth of Cut
Depth of Cut (ap)

A
202
Ø12mm Inserts for 7712 VRD

d
Application & Material Dimensions (mm) s
Roughing Semi-Finishing Finishing
EDP # Part Number Grade d l s r hm min
029297 RDET 12T3M0E-701-X6 SP4036 12,0 - 3,97 6,0 0,05 RDET 12_
-701
029299 RDHW 12T3M0T-20-X6 SP4036 12,0 - 3,97 6,0 0,20 RDHW 12_
029301 RDHW 12T3M0T-20-X6 SP5464 12,0 - 3,97 6,0 0,20
029302 RDHW 12T3M0T-X6 SP4036 12,0 - 3,97 6,0 0,15
029303 RDHW 12T3M0T-X6 SP5464 12,0 - 3,97 6,0 0,15

029313 RDMW12T3M0T-20-X6 SP5464 12,0 - 3,97 6,0 0,20 RDMW 12_


029314 RDMW12T3M0T-X6 SP5464 12,0 - 3,97 6,0 0,15

Ramp Interpolation
Part Number Diameter Bore Diam. Bore Diam. Penetration
(mm) max (mm) min (mm) angle max.
7712VRD12-A052R 52 102 82 3.9°
7712VRD12-A066R 66 130 110 3.1°
7712VRD12-A080R 80 158 138 2.5°

Ramp Angle
Part Number Diameter Ramp Angle ap max Length
recommended
7712VRD12-A052R 52 5º 6,0 68,58
7712VRD12-A066R 66 3.7º 6,0 104,05
7712VRD12-A080R 80 2.8º 6,0 157,38

RD_12 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels 180 - 220 0,25 - 0,60 1,5 - 4,0 220 - 260 0,17 - 0,45 1,0 - 3,5 220 - 300 0,10 - 0,18 0,1 - 1,0

Alloyed Steels 70 - 110 0,22 - 0,50 1,5 - 4,0 100 - 150 0,17 - 0,40 1,0 - 3,5 100 - 195 0,10 - 0,16 0,1 - 1,0

Stainless Steels 120 - 140 0,22 - 0,35 1,5 - 3,0 140 - 180 0,17 - 0,30 1,0 - 2,5 180 - 230 0,08 - 0,12 0,1 - 1,0

PH Stainless - - - - - - 80 - 100 0,08 - 0,12 0,1 - 1,0

Cast Irons 140 - 280 0,22 - 0,50 1,5 - 4,0 180 - 300 0,17 - 0,40 1,0 - 3,5 200 - 350 0,10 - 0,16 0,1 - 1,0

Aluminium & Alloys 275 - 450 0,06 - 0,12 1,5 - 4,0 400 - 750 0,06 - 0,12 1,0 - 3,5 700 - 1000 0,06 - 0,12 0,1 - 1,0

High Temp. Alloys - - - - - - 45 - 60 0,08 - 0,12 0,1 - 1,0

Hard Steels (52-56 HRC) - - - 50 - 85 0,05 - 0,10 0,5 - 1,0 50 - 100 0,03 - 0,06 0,1 - 1,0

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

203 A
7712 VRD 16 Milling Cutter

7712VRD16 Shell Mill Fixation


Dimensions mm Spares
No. of
EDP # Part Number D1 D2 L/H d1 ap max. teeth Inserts EDP # EDP #
029057 7712VRD16-A052R 52 36 52 22 8 4 RD..1604..-X8 015270 F4011T 015241 T20
029058 7712VRD16-A066R 66 50 52 27 8 5 RD..1604..-X8 015270 F4011T 015241 T20
029059 7712VRD16-A080R 80 64 52 27 8 6 RD..1604..-X8 015270 F4011T 015241 T20
029060 7712VRD16-A100R 100 84 52 32 8 7 RD..1604..-X8 015270 F4011T 015241 T20
029061 7712VRD16-A125R 125 109 52 40 8 8 RD..1604..-X8 015270 F4011T 015241 T20

7712VRD16 - Modular Head


Dimensions (mm) Spares
No. of
EDP # Part Number D1 D2 L/H M d1 inserts Inserts EDP # EDP #
029126 7712VRD16S030R43 30 14 43 M16 17,0 2 RD…16… 015270 F4011T 023256 T20
029127 7712VRD16S032R43 32 16 43 M16 17,0 2 RD…16… 015270 F4011T 023256 T20
Shanks for the Modular Heads see pages A228 - A229.

Shell Mill Fixation

M
M

dd
11

7712 VRD 16 Technical Advice


LL
Milling Cutter Order Example: 7712VRD16-A052R
Milling Insert Order Example: RDET 1604M0E-701-X8 SP4036

DD2

D
D
Working Diameter:

ap Dw = D2 + 2 x r2 - (r -ap)2
D2

Dw where: Dw = Working Diameter


D2 = Diameter of cutter insert center to center
r = Insert radius
Modular Head
ap = Axial Depth of Cut

To find programmed feedrate: Average chip thickness:


hm
fz =
r 2 - r - ae 2
r 2 - r - ap 2

r 2 - r - ae 2
r 2 - r - ap 2
hm = fz x
( ) x
( )
( ) x
( ) r r
r r

where:
ap fz = Feed per tooth ae = Radial Depth of Cut
hm = Average chip thickness Dw= Working Diameter
D = Cutter diameter (outside) ap = Axial Depth of Cut
Depth of Cut (ap)

A
204
Ø16mm Inserts for 7712 VRD

d
Application & Material Dimensions (mm) s
Roughing Semi-Finishing Finishing
EDP # Part Number Grade d l s r hm min RDET 16_
029298 RDET 1604M0E-701-X8 SP4036 16,0 - 4,76 8,0 0,02 -701

029304 RDHW 1604M0T-X8 SP4036 16,0 - 4,76 8,0 0,15 RDHW 16_
029305 RDHW 1604M0T-X8 SP5464 16,0 - 4,76 8,0 0,15
029306 RDHW 1604M0T-30-X8 SP4036 16,0 - 4,76 8,0 0,30
029308 RDHW 1604M0T-30-X8 SP5464 16,0 - 4,76 8,0 0,30

029311 RDMW 1604M0T-X8 SP5464 16,0 - 6,35 8,0 0,15 RDMW 16_
029312 RDMW 1604M0T-30-X8 SP5464 16,0 - 6,35 8,0 0,30

Ramp Interpolation
Part Number Diameter Bore Diam. Bore Diam. Penetration
(mm) max (mm) min (mm) angle max.
7712VRD16-A052R 52 102 74 5.2°
7712VRD16-A066R 66 130 102 4.1°
7712VRD16-A080R 80 158 130 3.35°
7712VRD16-A100R 100 198 170 2.65°
7712VRD16-A125R 125 248 220 2.1°

Ramp Angle
Part Number Diameter Ramp Angle ap max Length
recommended
7712VRD16-A052R 52 11.5° 8,0 39,32
7712VRD16-A066R 66 7.5° 8,0 60,77
7712VRD16-A080R 80 6° 8,0 76,11
7712VRD16-A100R 100 4° 8,0 114,40
7712VRD16-A125R 125 3° 8,0 152,65

RD_16 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels 180 - 220 0,32 - 0,80 1,5 - 5,3 220 - 260 0,17 - 0,50 1,0 - 4,5 220 - 300 0,10 - 0,18 0,1 - 1,5
Alloyed Steels 70 - 110 0,32 - 0,60 1,5 - 5,3 100 - 150 0,17 - 0,45 1,0 - 4,5 100 - 195 0,10 - 0,16 0,1 - 1,5
Stainless Steels 120 - 140 0,32 - 0,40 1,5 - 4,0 140 - 180 0,17 - 0,35 1,0 - 3,5 180 - 230 0,08 - 0,12 0,1 - 1,5
PH Stainless - - - - - - 80 - 100 0,08 - 0,12 0,1 - 1,5
Cast Irons 140 - 280 0,32 - 0,60 1,5 - 5,3 180 - 300 0,17 - 0,45 1,0 - 4,5 200 - 350 0,10 - 0,16 0,1 - 1,5
Aluminium & Alloys 275 - 450 0,06 - 0,16 1,5 - 5,3 400 - 750 0,06 - 0,14 1,0 - 4,5 700 - 1000 0,06 - 0,12 0,1 - 1,5
High Temp. Alloys - - - - - - 45 - 60 0,08 - 0,12 0,1 - 1,5
Hard Steels (52-56 HRC) - - - 50 - 85 0,05 - 0,10 0,5 - 1,5 50 - 100 0,03 - 0,06 0,1 - 1,5

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

205 A
Profiling / Pocketing Cutters

These cutters have been specially designed for


machining pockets and profiles in light metal alloys.
They can also perform contouring operations
(finishing) in composite materials and titanium alloys.

All Stellram profile and pocketing cutters feature P-20


tool steel bodies. Through-tool coolant allows better
chip evacuation, higher feed rates.

A
206
Applications–Profiling / Pocketing Cutters

Contour Pocketing Square End Milling Radius/End


Milling Shoulder Milling

PROFILING CUTTERS
5182VZ cutters, or Aerostell® cutters, Inserts are available for depths of cut
are a unique design for high of 32mm, 33mm or 53mm. Each cutter
performance routing of aluminium and is designed to hold inserts offered in a
light alloys. The Aerostell® was large number of radii.
designed in conjunction with a major
aerospace company to overcome many A ramp angle of 15 degrees is possible.
problems associated with aluminium
milling. 5702VZ cutters are our newest design
for high metal removal in aluminium
Aerostell® inserts offer a high positive applications.
rake lowering cutting forces, edge
build-up and power required versus This tool is designed, manufactured and
brazed-tool designs. For example tested in accordance with EN ISO
18w/cm3 is required for machining 15641:2001 to ensure maximum stability
A-U4G. The design also reduces in high speed applications. The tools
deformation in thin sections down are capable of 43,000 RPM.
to 1mm on the wall and floor of the
workpiece. The 14mm insert allows machining in
thin-wall applications due to low
Two screws locate the submicron-grain pressure. Standard radii are available
inserts in each pocket for accurate from 2mm to 4mm. 5182 VZ
indexing. The inserts are precision
ground to close tolerances, offering an
excellent surface finish and eliminating
the need for regrinding as with other
types of tools.

5702 VZ

207 A
5182 VZ 32 Profile / Pocketing Cutter

5182 VZ 32 DIN 69871 Shank*


Dimensions (mm) Spares
No. of
EDP # Part Number D L l2 l3 R max. ap Inserts EDP# EDP#
023039 5182VZ 32 GA032R075-4 32 162,5 75 94,1 4 32 a. 2 023144 D4008A 015240 T15
021643 5182VZ 32 GA032R075-8 32 162,5 75 94,1 8 32 b. 2 023144 D4008A 015240 T15
L * 40 taper.

Note: Because the overall length of the insert is reduced, as the corner
I2 I3
radius increases, the L, l2, l3 and a dimensions will reduce/increase as the
radius size increases/reduces.

These numbers assume a 4.0 mm corner radius.


D R Part number ending -4 means 4 mm max radius on insert.
Part number ending -8 means 5-8 mm radius inserts only.

DIN 69871 Shank

5182 VZ 32 Technical Advice


Milling Cutter Order Example: 5182VZ32GA032R075-4
Milling Insert Order Example: ZECX32T330ER-701 SFZ
For complete cutting conditions refer to page: A288

1 Maximum RPM when balanced = 32,000 RPM.


Maximum ramp angle = 15°
Ramp 2
angle ap
Fixing screws:
15° 1) Loosely tighten screws number 1 and 2.
2) Tighten screw number 1 to 3.5-4.0 Nm.
3) Tighten screw number 2 to 3.5-4.0 Nm.
Depth of Cut (ap)

A
208
Inserts for 5182 VZ 32
d

r
l s
Application & Material Dimensions (mm)
Roughing Semi-Finishing Finishing
EDP # Part Number Grade d l s r hm min
025787 ZECX32T302ER-701 GH2 a. 11,9 37,0 3,97 0,2 0,03 ZECX 32_
029643 ZECX32T325ER-701 GH2 a. 11,9 37,0 3,97 2,5 0,03 -701
017485 ZECX32T330ER-701 GH2 a. 11,9 37,0 3,97 3,0 0,03
025788 ZECX32T340ER-701 GH2 a. 11,9 37,0 3,97 4,0 0,03
029644 ZECX32T350ER-701 GH2 b. 11,9 37,0 3,97 5,0 0,03

* This cutter can be used for finish profiling in these materials, with a maximum 1 mm radial depth of cut.

ZE_32 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed a max. Speed Feed D.O.C. Speed Feed a max.
Material Vc (m/min) hm (mm) (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) (mm)

Unalloyed Steels - - - - - - - - -
Alloyed Steels - - - - - - - - -
Stainless Steels - - - - - - - - -
PH Stainless - - - - - - - - -
Cast Irons - - - - - - - - -
Aluminium & Alloys 500 - 1800 0,10 - 0,25 0,10 - 32,0 500 - 1800 0,10 - 0,25 0,10 - 32,0 500 - 1800 0,05 - 0,20 0,1 - 15,0
High Temp. Alloys - - - - - - - - -
Hard Steels (52-56 HRC) - - - - - - - - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

209 A
5182 VZ 33 Profile / Pocketing Cutter

5182 VZ 33 DIN 69871 Shank*


Dimensions (mm) Spares
No. of
EDP # Part Number D L l2 l3 R max. ap Inserts EDP# EDP#
021644 5182VZ 33 GA040R095-4 40 182,5 95 114,1 4 33 a. 2 015261 D4010A 015240 T15
021645 5182VZ 33 GA040R095-8 40 182,5 95 114,1 8 33 b. 2 015261 D4010A 015240 T15
* 40 taper.
L

Note: Because the overall length of the insert is reduced, as the corner
I3
I2 radius increases, the L, l2, l3 and a dimensions will reduce/increase as
the radius size increases/reduces.

These numbers assume a 4.0 mm corner radius.

D R Part number ending -4 means 4 mm max radius on insert.


Part number ending -8 means 5-8 mm radius inserts only.

DIN 69871 Shank

5182 VZ 33 Technical Advice


Milling Cutter Order Example: 5182VZ33GA040R095-4
Milling Insert Order Example: ZDCX330430ER-701 SFZ
For complete cutting conditions refer to page: A288

1 Maximum RPM when balanced = 21,000 RPM.


Maximum ramp angle = 15°
Ramp 2
angle ap
Fixing screws:
15° 1) Loosely tighten screws number 1 and 2.
2) Tighten screw number 1 to 3.5-4.0 Nm.
3) Tighten screw number 2 to 3.5-4.0 Nm.
Depth of Cut (ap)

A
210
Inserts for 5182 VZ 33
d

r
l s
Application & Material Dimensions (mm)
Roughing Semi-Finishing Finishing
EDP # Part Number Grade d l s r hm min
025785 ZDCX330402ER-701 GH2 a. 13,5 37,0 4,76 0,2 0,03 ZDCX 33_
023734 ZDCX330425ER-701 GH2 a. 13,5 37,0 4,76 2,5 0,03 -701
025786 ZDCX330440ER-701 GH2 a. 13,5 37,0 4,76 4,0 0,03

* This cutter can be used for finish profiling in these materials, with a maximum 1 mm radial depth of cut.

ZD_33 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed a max. Speed Feed D.O.C. Speed Feed a max.
Material Vc (m/min) hm (mm) (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) (mm)

Unalloyed Steels - - - - - - - - -
Alloyed Steels - - - - - - - - -
Stainless Steels - - - - - - - - -
PH Stainless - - - - - - - - -
Cast Irons - - - - - - - - -
Aluminium & Alloys 500 - 2200 0,10 - 0,25 0,10 - 53,0 500 - 2200 0,10 - 0,25 0,10 - 53,0 500 - 2200 0,05 - 0,20 0,1 - 15,0
High Temp. Alloys - - - - - - - - -
Hard Steels (52-56 HRC) - - - - - - - - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

211 A
5182 VZ 53 Profile / Pocketing Cutter

5182 VZ 53 DIN 69871 Shank**


Dimensions (mm) Spares
No. of
EDP # Part Number D L l2 l3 R max. ap Inserts EDP# EDP#
021646 5182VZ 53 GA050R100-4 50 187,5 100 119,1 4 53 a. 2 015264 D5010A 015240 T15
021648 5182VZ 53 GA063R125-4 63 245,85 125 144,1 4 53 a. 2 015264 D5010A 015240 T15
021647 5182VZ 53 GA050R100-8 50 187,5 100 119,1 8 53 b. 2 015264 D5010A 015240 T15
L
**∅ 50 = 40 taper, ∅ 63 = 50 taper.

I3
I2 Note: Because the overall length of the insert is reduced, as the corner
radius increases, the L, l2, l3 and a dimensions will reduce/increase as the
radius size increases/reduces.

These numbers assume a 4.0 mm corner radius.


D R
Part number ending -4 means 4 mm max radius on insert.
Part number ending -8 means 5-8 mm radius inserts only.

DIN 69871 Shank

5182 VZ 53 Technical Advice


Milling Cutter Order Example: 5182VZ53GA050R100-4
Milling Insert Order Example: ZDCX530430ER-701 SFZ
For complete cutting conditions refer to page: A288

1 Maximum RPM when balanced = 15,000 RPM.


Maximum ramp angle = 15°
Ramp 2
angle ap
Fixing screws:
15° 1) Loosely tighten screws number 1 and 2.
2) Tighten screw number 1 to 5.0-5.5 Nm.
3) Tighten screw number 2 to 5.0-5.5 Nm.
Depth of Cut (ap)

A
212
Inserts for 5182 VZ 53
d

r
l s
Application & Material Dimensions (mm)
Roughing Semi-Finishing Finishing
EDP # Part Number Grade d l s r hm min
025770 ZDCX530402ER-701 GH2 a. 14,8 64,0 4,76 0,2 0,03 ZDCX 53_
017479 ZDCX530430ER-701 GH2 a. 14,8 64,0 4,76 3,0 0,03 -701
025769 ZDCX530440ER-701 GH2 a. 14,8 64,0 4,76 4,0 0,03
027195 ZDCX530460ER-701 GH2 b. 14,8 64,0 4,76 6,0 0,03

* This cutter can be used for finish profiling in these materials, with a maximum 1 mm radial depth of cut.
** See maximum RPM.

ZD_53 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed a max. Speed Feed D.O.C. Speed Feed a max.
Material Vc (m/min) hm (mm) (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) (mm)

Unalloyed Steels - - - - - - - - -
Alloyed Steels - - - - - - - - -
Stainless Steels - - - - - - - - -
PH Stainless - - - - - - - - -
Cast Irons - - - - - - - - -
Aluminium & Alloys 500 - 2200 0,1 - 0,25 0,1 - 53,0 500 - 2200 0,1 - 0,25 0,1 - 53,0 500 - 2200 0,05 -0,20 0,1 - 15,0
High Temp. Alloys - - - - - - - - -
Hard Steels (52-56 HRC) - - - - - - - - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

213 A
5702 VZD 14 Milling Cutter

m
5702 VZD14 Cylindrical Shank
Dimensions mm Insert Spares Screw
No. of radius Max. tightening
EDP # Part Number D L l2 l3 d1g4 ap max. teeth range RPM EDP # EDP # Nm
028998 5702VZD14CA020R58-2 20 108 58 - 20 12 2 Facet - 2,0 43,000 015060 F2505T 018488 T7 0,8
028999 5702VZD14CA020R58-4 20 108 58 - 20 12 2 2,0 - 4,0 43,000 015060 F2505T 018488 T7 0,8

*Always replace the screw when the insert is changed. Radial depth of cut = 0,2mm up to cutter diameter.
These tools have been designed, manufactured and tested in accordance with EN ISO standard 15641 and
stocked balanced at G = 2,5 at 30,000 RPM.
Cylindrical shank tools mounted in a shrink fit holder, must be re-inspected for balance by the end user. These
tools are stocked without an electronic chip.

Cylindrical Shank

5702VZ Technical Advice


Milling Cutter Order Example: 5702VZD14CA020R58-2
Milling Insert Order Example: ZDCX1403PDFR-701 GH1

Ramp angle
Radius (mm)
Cutter Ø Facet 2,0 2,5 3,0 4,0
20 11,0º 9,8º 9,0º 8,0º 6,3º

The chart below shows total metal removal capability (based on 24,000 RPM) and maximum RPM by diameter.
All cutters are balanced to ISO Standard 1940.1:986. The maximum RPM is engraved on all cutter bodies.

Metal Removal
Cutter Ø Max RPM Qmax – cm3/min
20 43,000 720

*Screw Fixation
It is important to change the screw each time the insert is changed to ensure the highest security.
A dynamometric key and the right torque value are important. The correct torque information is shown
with the cutter body dimensions.

A
214
Inserts for 5702 VZD
l

Application & Material Dimensions (mm) d r s


Roughing Semi-Finishing Finishing
EDP # Part Number Grade d l s r hm min
029027 ZDCX1403PDFR-701 GH1 7,59 16,83 3,18 Facet 0,02 ZDCX 14_
029028 ZDCX140320FR-701 GH1 7,59 16,83 3,18 2,0 0,02 -701
026019 ZDCX140325FR-701 GH1 7,59 16,83 3,18 2,5 0,02
029029 ZDCX140330FR-701 GH1 7,59 16,83 3,18 3,0 0,02
026020 ZDCX140340FR-701 GH1 7,59 16,83 3,18 4,0 0,02

ZD_14 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed a max. Speed Feed D.O.C. Speed Feed a max.
Material Vc (m/min) hm (mm) (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) (mm)

Unalloyed Steels - - - - - - - - -
Alloyed Steels - - - - - - - - -
Stainless Steels - - - - - - - - -
PH Stainless - - - - - - - - -
Cast Irons - - - - - - - - -
Aluminium & Alloys 400 - * 0,02 - 0,25 0,2 - 11 400 - * 0,02 - 0,25 0,2 - 11 400 - * 0,02 -0,25 0,2 - 11
High Temp. Alloys - - - - - - - - -
Hard Steels (52-56 HRC) - - - - - - - - -

hm = average chip thickness


*Maximum cutting speed (vc m/min) is in relation to the diameter of the cutter.

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

215 A
5702 VZP 14 Milling Cutter

m
5702 VZP14 Cylindrical Shank
Dimensions mm Insert Spares Screw
No. of radius Max. tightening
EDP # Part Number D L l2 l3 d1g4 ap max. teeth range RPM EDP # EDP # Nm
029000 5702VZP14CA025R73-2 25 129 73 - 25 12 2 Facet - 2,0 41,000 018481 D4006T 015240 T15 3,1
029001 5702VZP14CA025R73-4 25 129 73 - 25 12 2 2,0 - 4,0 41,000 018481 D4006T 015240 T15 3,1

5702 VZP14 HSK-63A


029002 5702VZP14HA025R75-2 25 133 75 101 - 12 2 Facet - 2,0 41,000 018481 D4006T 015240 T15 3,1
029003 5702VZP14HA025R75-4 25 133 75 101 - 12 2 2,0 - 4,0 41,000 018481 D4006T 015240 T15 3,1

029004 5702VZP14HA032R75-2 32 133 75 101 - 12 2 Facet - 2,0 37,000 015260 D4008T 015240 T15 3,1
029005 5702VZP14HA032R75-4 32 133 75 101 - 12 2 2,0 - 4,0 37,000 015260 D4008T 015240 T15 3,1

029006 5702VZP14HA040R095-2 40 153 95 121 - 12 2 Facet - 2,0 32,000 015260 D4008T 015240 T15 3,1
029007 5702VZP14HA040R095-4 40 153 95 121 - 12 2 2,0 - 4,0 32,000 015260 D4008T 015240 T15 3,1
*Always replace the screw when the insert is changed. Radial depth of cut = 0,2mm up to cutter diameter.
These tools have been designed, manufactured and tested in accordance with EN ISO standard 15641 and stocked
balanced at G = 2,5 at 30,000 RPM.
Cylindrical shank tools mounted in a shrink fit holder, must be re-inspected for balance by the end user. These tools are
stocked without an electronic chip.

5702VZ Technical Advice


Milling Cutter Order Example: 5702VZP14CA025R73-2
Milling Insert Order Example: ZPCX1404PDFR-701 GH1

Cylindrical
Ramp angle
Shank Radius (mm)
Cutter Ø Facet 2,0 2,5 3,0 4,0
25 11,0º 10,5º 9,9º 9,3º 8,0º
32 7,2º 6,8º 6,4º 5,9º 4,9º
40 5,1º 4,8º 4,4º 4,0º 3,3º
The chart below shows total metal removal capability (based on 24,000 RPM) and maximum RPM by diameter.
All cutters are balanced to ISO Standard 1940.1:986. The maximum RPM is engraved on all cutter bodies.

Metal Removal
Cutter Ø Max RPM Qmax – cm3/min
25 41,000 960
32 37,000 3400
40 32,000 4200
*Screw Fixation
It is important to change the screw each time the insert is changed to ensure the highest security.
A dynamometric key and the right torque value are important. The correct torque information is shown
with the cutter body dimensions.
HSK

A
216
Inserts for 5702 VZP
l

d r s
Application & Material Dimensions (mm)
Roughing Semi-Finishing Finishing
EDP # Part Number Grade d l s r hm min
025771 ZPCX1404PDFR-701 GH1 9,52 16,83 4,76 Facet 0,02 ZPCX 14_
029030 ZPCX140420FR-701 GH1 9,52 16,83 4,76 2,0 0,02
026021 ZPCX140425FR-701 GH1 9,52 16,83 4,76 2,5 0,02
029031 ZPCX140430FR-701 GH1 9,52 16,83 4,76 3,0 0,02
026022 ZPCX140440FR-701 GH1 9,52 16,83 4,76 4,0 0,02

ZP_14 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed a max. Speed Feed D.O.C. Speed Feed a max.
Material Vc (m/min) hm (mm) (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) (mm)

Unalloyed Steels - - - - - - - - -
Alloyed Steels - - - - - - - - -
Stainless Steels - - - - - - - - -
PH Stainless - - - - - - - - -
Cast Irons - - - - - - - - -
Aluminium & Alloys 400 - * 0,02 - 0,25 0,2 - 11 400 - * 0,02 - 0,25 0,2 - 11 400 - * 0,02 -0,25 0,2 - 11
High Temp. Alloys - - - - - - - - -
Hard Steels (52-56 HRC) - - - - - - - - -

hm = average chip thickness


*Maximum cutting speed (vc m/min) is in relation to the diameter of the cutter.

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

217 A
A
Alloy Alloy CHEMICAL COMPOSITION LIMITS (WT%) Typical Rm Machinability Machinability Typical vc m/min fz mm/Z

218
group designation Cu Si Fe Mn Mg Zn Cr Ti Pb Bi Al Others tremper (Mpa) Chip formation Abrasion applications min-max max

1050 0.05 0.25 0.4 0.5 0.05 0.05 - - - - 99.50min - H14 105 D A Chemical equipment Sheet
Al 600 3000 0,2
1100 0.05~0.20 Si+Fe1.0max 0.05 - 0.1 - - - - 99.00min - H14 90 D A metal work Coiled tube
2011 50.~60. 0.4 0.7 - - 0.3 - - 0.2 0.6 remaining - T3 310 A A
Screw machine products.
2014 3.9~5.0 0.5~1.2 0.7 0.4~1.2 0.2~0.8 0.25 0.1 0.15 - - remaining - T6 430 B A
Tuck frame. Aircraft
2017 3.5~4.5 0.2~0.8 0.7 0.4~1.0 0.4~0.8 0.25 0.1 0.15 - - remaining - T4 390 B A
Al-Cu stucture. Jet enjine 400 2500 0,25
2024 3.8~4.9 0.5 0.5 0.3~0.9 1.2~1.8 0.25 0.1 0.15 - - remaining - T4 465 B A
impellers. Aircraft engine
2218 3.5~4.5 0.9 1 0.2 1.2~1.8 0.25 0.1 - - - remaining Ni1.7~2.3 T72 331 B B
cylinder heads.
2224 3.8~4.4 0.12 0.15 0.30~0.9 1.2~1.8 0.25 0.1 0.15 - - remaining - A A
Cooking utensils,
Al-Mn 3003 0.05~0.20 0.6 0.7 1.0~1.5 - 0.1 - - - - remaining - H14 140 D B 200 2500 0,2
Chemical equipment.
Al-Si 4032 0.5~1.3 11.0~13.5 1 - 0.8~1.3 0.25 0.1 - - - remaining Ni0.5~1.3 T6 379 B D Pistons. 200 1000 0,18
5052 0.1 0.25 0.4 0.1 2.2~2.8 0.1 0.15~0.35 - - - remaining - H14 260 C A
H34
Architectural. Cable
5056 0.1 0.3 0.4 0.05~0.20 4.5~5.6 0.1 0.05~0.20 - - - remaining - H12 300 C A
Sheating. Welded pressure
Al-Mg H32 400 3000 0,25
vessels. Hydraulic tubes.
5083 0.1 0.4 0.4 0.4~1.0 4.0~4.9 0.25 0.05~0.25 0.15 - - remaining - H112 335 C A
Transportation equipment.
5086 0.1 0.4 0.5 0.20~0.7 3.5~4.5 0.25 0.05~0.25 0.15 - - remaining - H32 300 C A
H116
6061 0.15~0.40 0.4~0.8 0.7 0.15 0.8~1.2 0.25 0.04~0.35 0.15 - - remaining - T6 300 C B
6063 0.1 0.2~0.6 0.35 0.1 0.45~0.9 0.1 0.1 0.1 - - remaining - T5 200 C B Heavy duty stucture.
6070 0.15~0.40 1.0~1.7 0.5 0.40~1.0 0.50~1.2 0.25 0.1 0.15 - - remaining - T6 379 C C Fumiture. Architectural.
Al-Mg-Si 6151 0.35 0.6~1.2 1 0.2 0.45~0.8 0.25 0.15~0.35 0.15 - - remaining - T6 C C Heavy duty welded 400 2500 0,2
6262 0.15~0.40 0.4~0.8 0.7 0.15 0.8~1.2 0.25 0.04~0.14 0.15 0.40 0.7 remaining - T9 400 B B stucture. Pipeline.
6351 0.1 0.7~1.3 0.5 0.4~0.8 0.40~0.8 0.2 - 0.2 - - remaining - T6 310 D C Heat Sink.
6463 0.2 0.20~0.6 0.15 0.05 0.45~0.9 0.05 - - - - remaining - T6 241 C B
7001 1.6~2.6 0.35 0.4 0.2 2.6~3.4 6.8~8.0 0.18~0.35 0.2 - - remaining - O B A
7003 0.2 0.3 0.35 0.3 0.50~1.0 5.0~6.5 0.2 0.2 - - remaining Zr0.05~0.25 T5 400 B A
7050 2.0~2.6 0.12 0.15 0.1 1.9~2.6 5.7~6.7 0.04 0.06 - - remaining Zr0.08~0.15 T73 530 B A High strength stucture.
Al-Zn 400 3000 0,25
7075 1.2~2.0 0.4 0.5 0.3 2.1~2.9 5.1~6.1 0.18~0.28 0.2 - - remaining - T6 570 B A Aircraft structure. Bat.
7178 1.6~2.4 0.4 0.5 0.3 2.4~3.1 6.3~7.3 0.18~0.35 0.2 - - remaining - T6 600 B A
7475 1.2~1.9 0.1 0.12 0.06 1.9~2.6 5.2~6.2 0.18~0.25 0.06 - - remaining - T61 565 B A

Machinability Vc = π x D x n / 1000 m/min = mm x RPM


A EXCELLENT
Machinability by materials (Aluminium)

D: Tool diameter, n: RPM, Vc: Cutting speed


B GOOD-TO-EXCELLENT
C GOOD Choose a cutting speed in the range of values, compatible with the cutter max rotation capacity (engraved on the body)
D NOT GOOD and your spindle stability.
Recommendations for High Speed Machining

• Check spindle condition: Runout


Balancing
Clamping of the attachment in traction
Marking and cleanliness

• Check that the tool is suitable for the required use.

• Inserts must be locked positively in the pocket and secured using the torx screw provided. The screw must be torqued to the correct
value as indicated in our chart. For security use a new screw each time.

• Check the balancing of the – assembled tool – cutter body, inserts and attachment.

• Before start up, note the maximum RPM engraved on the tool or in our technical documents. The maximum RPM is linked to a
precise balancing value.

• Ensure that the field of application of the tool shown in our technical documents and technological parameters is observed:
ae (mm) width of cut, lateral engagement (radial)
ap (mm) Axial depth of cut
fz (mm/tooth) Feed per tooth
n (rpm) RPM

Stellram cannot accept responsibility for misuse of this product:

• Non observance of the above instructions

• Machine without casing

• Incorrect clamping of workpieces

• No safety device on the machine

• Any misuse or incorrect clamping

The optimum rotation must be determined by condition of the spindle. The spindle must be rigid to run at these higher RPMs.

Under no circumstances must any attempt be made to repair this tool. The only permitted maintenance is the indexing or replacement of
the inserts. Use a new screw for each insert replacement.

When assembling the cutter to a shrink fit holder, the maximum protrusion can not exceed 10% of the reach of tool.

The cutter nomenclature code is made per the following key:


Example: 5702VZP14CA025R73-2
5702 = Stellram Product Family
V = Screw fixation
Z = Insert shape (parallelogram)
P = ISO insert clearance (P = 11°, D = 15°)
14 = Insert edge length (mm)
C = Plain straight shank (No flats)
A = Through the tool coolant
025 = Cutting diameter (mm)
R = Right hand tool
73 = Reach of tool in mm
-2 = Maximum value of the insert radius in 1/10mm increments

This tool must only be used for the following applications: Face milling, shoulder milling, slotting and pocketing.

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

219 A
Plunging Cutters
Roughing

Designed for high metal removal rates, particularly when roughing, a range of indexable-insert plunge milling cutters is
part of Stellram products’ portfolio. Designated 7791VS, they are ideal for machining a wide variety of metals from
stainless steel through all grades of steel, cast irons, aluminium alloys and high temperature alloys.

A
220
Applications – Plunging

Plunging Pocketing Slotting Slotting

Utilising plunge milling techniques can increase productivity between


3 and 10 times over traditional profiling operations.

Stellram’s 7791VS family employs a shell mill body, utilising inserts


with 4 cutting edges around the periphery, that take either a 8mm
or 11mm maximum radial cut as it plunges down the wall of a
component, which may be vertical, sloping or profiled. The smaller
inserts are used with cutters ranging from 25mm to 50mm diameter
while the larger inserts are employed for tools ranging from
63mm to 125mm diameter.

221 A
7791 VS 09 Plunging Cutter

7791 VS09 Shell Mill Fixation


Dimensions (mm) Spares
No. of
EDP # Part Number D d1 H teeth ae EDP# EDP#
029092 7791VS09-A040R 40 16 32 4 8 015262 D4010T 015240 T15
029101 7791VS09-A050R 50 22 40 5 8 015262 D4010T 015240 T15

7791 VS09 Modular Head


Dimensions (mm) Spares
No. of
EDP # Part Number D d1 L teeth M EDP# EDP#
029137 7791VS09S025R35 25 12,5 35 2 M12 015260 D4008T 015240 T15
029138 7791VS09S032R43 32 17,0 43 3 M16 015262 D4010T 015240 T15
Shanks for the Modular Heads see pages A228 - A229.

Shell Mill Fixation


7791 VS 09 Technical Advice
Milling Cutter Order Example: 7791VS09-A040R
Milling Insert Order Example: SCMT09T308EN-41 SP6564

Tool Definition
Scallop height and step over
Tool definition (mm)
Tool
Diameter 25 32 40 50
Insert size 9 9 9 9
ae max 6,0 6,0 8,0 8,0
Scallop Step over (mm)
height
0,25 4,97 5,63 6,30 7,05
0,50 7,00 7,94 8,89 9,95
Modular Head
0,75 8,53 9,68 10,85 12,16
Workpiece
1 9,80 11,14 12,49 14,00 Insert
2 13,56 15,49 17,44 19,60
3 16,25 18,65 21,07 23,75
4 18,33 21,17 24,00 27,13
5 20,00 23,24 26,46 30,00 ae (Maximum)
6 21,35 24,98 28,57 32,50
7 30,40 34,70
8 32,00 36,66
9
10

The scallop height is calculated in relation with the step over. Scallop Height

Stepover

The cutting edge should not be in


The maximum radial engagement is directly in relation contact with the material face after
with insert cutting edge length. machining to maintain the cutting
For insert type: SC…09 the ae, max is 8 mm. edge quality.

A
222
Inserts for 7791 VS 09 d r

Application & Material Dimensions (mm) l


Roughing Semi-Finishing Finishing s
EDP # Part Number Grade d l s r hm min
018186 SCMT09T308E GH1 9,52 9,52 3,97 0,8 0,12 SCMT 09_

017315 SCMT09T308EN-41 MP91M 9,52 9,52 3,97 0,8 0,04 SCMT 09_
024107 SCMT09T308EN-41 PFZ 9,52 9,52 3,97 0,8 0,04 -41
015147 SCMT09T308EN-41 X500 9,52 9,52 3,97 0,8 0,04
027731 SCMT09T308EN-41 SP6564 9,52 9,52 3,97 0,8 0,04

Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed ae 3-8mm Speed Feed Speed Feed
Feed SCMT09 Vc (m/min) hm (mm) Vc (m/min) hm (mm)
Vc (m/min) hm (mm)
Unalloyed Steels 130 - 300 0,12 - 0,30 - - - - - -
Alloyed Steels 105 - 200 0,12 - 0,25 - - - - - -
Stainless Steels 115 - 240 0,12 - 0,25 - - - - - -
PH Stainless - - - - - - - -
Cast Irons 105 - 365 0,12 - 0,30 - - - - - -
Aluminium & Alloys 400 - 1000 0,12 - 0,24 - - - - - -
High Temp. Alloys 30 - 85 0,05 - 0,12 - - - - - -
Hard Steels (52-56 HRC) - - - - - - - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

223 A
7791 VS 12 Plunging Cutter

7791 VS 12 Shell Mill Fixation


Dimensions (mm) Spares
No. of
EDP # Part Number D d1 H teeth ae EDP# EDP#
029102 7791VS12-A063R 63 22 40 5 11 015270 F4011T 015240 T15
029103 7791VS12-A080R 80 27 50 6 11 015270 F4011T 015240 T15
029104 7791VS12-A100R 100 32 50 8 11 015270 F4011T 015240 T15
029105 7791VS12-A125R 125 40 63 9 11 015270 F4011T 015240 T15

Shell Mill Fixation


7791 VS 12 Technical Advice
Milling Cutter Order Example: 7791VS12-A063R
Milling Insert Order Example: SCMT12M512E X500

Tool Definition
Scallop height and step over
Tool definition (mm)
Diameter Tool
63 80 100 125
Insert size 12 12 12 12
ae max 11 11 11 11
Scallop Step over (mm)
height
0,25 7,92 8,93 9,99 11,17
0,50 11,18 12,61 14,11 15,78
0,75 13,67 15,42 17,26 19,31
Workpiece
1 15,75 17,78 19,90 22,27
Insert
2 22,09 24,98 28,00 31,37
3 26,83 30,40 34,12 38,26
4 30,72 34,87 39,19 44,00
5 34,06 38,73 43,59 48,99 ae (Maximum)
6 36,99 42,14 47,50 53,44
7 39,60 45,21 51,03 57,48
8 41,95 48,00 54,26 61,19
9 44,09 50,56 57,24 64,62
10 46,04 52,92 60,00 67,82

The scallop height is calculated in relation with the step over. Scallop Height

Stepover

The cutting edge should not be in


The maximum radial engagement is directly in relation contact with the material face after
with insert cutting edge length. machining to maintain the cutting
For insert type: SC…12 the ae, max is 11 mm. edge quality.

A
224
Inserts for 7791 VS 12 d r

Application & Material Dimensions (mm) l


Roughing Semi-Finishing Finishing
s
EDP # Part Number Grade d l s r hm min
018192 SCMT12M508E GH1 12,7 12,7 5,00 0,8 0,12 SCMT 12_
017709 SCMT12M512E GH1 12,7 12,7 5,00 1,2 0,12
017316 SCMT12M512E MP91M 12,7 12,7 5,00 1,2 0,12
015227 SCMT12M512E PFZ 12,7 12,7 5,00 1,2 0,12
017710 SCMT12M512E SFZ 12,7 12,7 5,00 1,2 0,12
024129 SCMT12M512E X500 12,7 12,7 5,00 1,2 0,12

017317 SCMT12M512EN-41 MP91M 12,7 12,7 5,00 1,2 0,05 SCMT 12_
024108 SCMT12M512EN-41 PFZ 12,7 12,7 5,00 1,2 0,05 -41
015226 SCMT12M512EN-41 X500 12,7 12,7 5,00 1,2 0,05
027732 SCMT12M512EN-41 SP6564 12,7 12,7 5,00 1,2 0,05

Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed ae 3-7mm ae 8-11mm Speed Feed Speed Feed
Feed SCMT12 Feed SCMT12 Vc (m/min) hm (mm) Vc (m/min) hm (mm)
Vc (m/min) hm (mm) hm (mm)
Unalloyed Steels 130 - 300 0,12 - 0,30 0,12 - 0,24 - - - - -
Alloyed Steels 105 - 200 0,12 - 0,25 0,12 - 0,20 - - - - -
Stainless Steels 115 - 240 0,12 - 0,25 0,12 - 0,18 - - - - -
PH Stainless - - - - - - - -
Cast Irons 105 - 365 0,12 - 0,30 0,12 - 0,25 - - - - -
Aluminium & Alloys 400 - 1000 0,12 - 0,24 0,12 - 0,20 - - - - -
High Temp. Alloys 30 - 85 0,05 - 0,12 0,05 - 0,08 - - - - -
Hard Steels (52-56 HRC) - - - - - - - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

225 A
Modular Tooling

Modular Head Tools are designed to allow flexible reach, achieved by an industry standard attachment to cylindrical
shanks and morse taper shanks. A full range of machining techniques are achievable.

A
226
Applications – Modular Tooling

Radius/End Slotting Slotting Slotting Pocketing


Milling

Plunging Contour Contour End Milling


Milling Milling

5500 V cutters are for profiling and 7791VS family utilises inserts with
finishing operations. A centrally located 4 cutting edges around the periphery,
screw and vee-shaped insert base that take an 8mm maximum radial cut
provide an accurate position in the as it plunges down the wall of a
tool body. component, which may be vertical,
sloping or profiled.
7690VA cutters are available in
12mm depth-of-cut versions. A wide 7792 VXD high feed milling cutters are
variety of geometries and grades are capable of high metal removal in
available for all applications. facing, plunging and slotting
applications. The patented insert
7702 VRD cutters are for design offers better performance than
roughing and finishing in mould round insert cutters.
applications. Its negative axial rake
reduces vibration.

7712VRD cutters (12mm and 16mm


insert sizes) have a patented design
preventing the insert from rotating in
the pocket during heavy feed
operations and unstable
conditions. The unique pocket design
ensures a precise number of
indexes per insert.

A
227
Shanks - Cylindrical
Cylindrical shank in high density alloy
Dimensions (mm)
EDP # Part Number L L1 D2 D D1 M
029099 M-13-M8-C16-090 90 40 16 13 8,5 M8
029139 M-13-M8-C16-110 110 60 16 13 8,5 M8
029140 M-13-M8-C16-130 130 80 16 13 8,5 M8
029141 M-13-M8-C16-170 170 120 16 13 8,5 M8
029142 M-18-M10-C20-110 110 60 20 18 10,5 M10
029143 M-18-M10-C20-130 130 80 20 18 10,5 M10
029144 M-18-M10-C20-170 170 120 20 18 10,5 M10
029145 M-18-M10-C20-190 190 140 20 18 10,5 M10
029146 M-21-M12-C25-131 131 75 25 21 12,5 M12
029147 M-21-M12-C25-156 156 100 25 21 12,5 M12
029148 M-21-M12-C25-181 181 125 25 21 12,5 M12
029149 M-21-M12-C25-206 206 150 25 21 12,5 M12
029150 M-21-M12-C25-231 231 175 25 21 12,5 M12
029151 M-29-M16-C32-160 160 100 32 29 17,0 M16
029152 M-29-M16-C32-210 210 150 32 29 17,0 M16
029153 M-29-M16-C32-260 260 200 32 29 17,0 M16
029154 M-29-M16-C32-310 310 250 32 29 17,0 M16
Example with cylindrical shank: M-13-M8-C16-090

Technical Advice
M: Modular shank
13: Diameter in front of the modular shank (D)
M8: Tapping in metric (M)
C16: Cylindrical shank diameter 16mm
090: Total length of the body

A
228
Shanks - Morse Taper
Morse taper shank in tool steel
Dimensions (mm)
MT
EDP # Part Number L L1 MT D D1 M
029100 M-13-M8-M2-020 84 20 MT2 13 8,5 M8
029155 M-13-M8-M2-040 104 40 MT2 13 8,5 M8
029156 M-13-M8-M2-060 124 60 MT2 13 8,5 M8
029157 M-13-M8-M3-080 159 80 MT3 13 8,5 M8
029158 M-13-M8-M3-100 179 100 MT3 13 8,5 M8
029159 M-18-M10-M2-020 84 20 MT2 18 10,5 M10
029160 M-18-M10-M2-040 104 40 MT2 18 10,5 M10
029161 M-18-M10-M2-060 124 60 MT2 18 10,5 M10
029162 M-18-M10-M3-080 159 80 MT3 18 10,5 M10
029163 M-18-M10-M3-100 179 100 MT3 18 10,5 M10
029164 M-21-M12-M3-030 109 30 MT3 21 12,5 M12
029165 M-21-M12-M3-045 124 45 MT3 21 12,5 M12
029166 M-21-M12-M3-060 139 60 MT3 21 12,5 M12
029167 M-21-M12-M3-075 154 75 MT3 21 12,5 M12
029168 M-21-M12-M3-085 164 85 MT3 21 12,5 M12
029169 M-21-M12-M3-095 174 95 MT3 21 12,5 M12
029170 M-21-M12-M4-120 220 120 MT4 21 12,5 M12
029171 M-29-M16-M4-035 134 35 MT4 29 17,0 M16
029172 M-29-M16-M4-065 165 65 MT4 29 17,0 M16
029173 M-29-M16-M4-095 195 95 MT4 29 17,0 M16
029174 M-29-M16-M5-120 249.50 120 MT5 29 17,0 M16
029175 M-29-M16-M5-150 279.50 150 MT5 29 17,0 M16
029176 M-29-M16-M5-180 309.50 180 MT5 29 17,0 M16
Example with Morse Taper shank: M-13-M8-M2-020

Technical Advice
M: Modular shank
13: Diameter in front of the modular shank (D)
M8: Tapping in metric (M)
M2: Morse Taper size 2
020: Usefull length of the body

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

229 A
Modular Heads
5500V
Dimensions (mm) Spares
No. of
EDP # Part Number D1 D2 L M d1 Inserts Inserts EDP# EDP#
029128 5500V08SR25 8 - 25 M8 8,5 1 RG08S 022149 55.671 018487 T6
029129 5500V10SR25 10 - 25 M8 8,5 1 RG10S 015250 55.672 018488 T7
029130 5500V12SR35 12 - 35 M8 8,5 1 RG12S 015251 55.674 013215 T10
029131 5500V16SR35 16 - 35 M8 8,5 1 RG16S 022150 55.675 015240 T15
029132 5500V20SR35 20 - 35 M10 10.5 1 RG20S 015252 55.676 023256 T20
029133 5500V25SR43 25 - 43 M12 12.5 1 RG25S 015253 55.677 023256 T20
For Inserts and Cutting Data refer to pages A162 - A173.

5500 V 7702VRD
029111 7702VRD07S015R25 15 8 25 M8 8,5 2 RD...07... 015060 F2505T 018488 T7
029112 7702VRD07S020R25 20 13 25 M10 10,5 4 RD...07... 015060 F2505T 018488 T7
029113 7702VRD07S025R35 25 18 35 M12 12,5 5 RD...07... 015060 F2505T 018488 T7
029114 7702VRD07S030R35 30 23 35 M16 17,0 5 RD...07... 015060 F2505T 018488 T7
029234 7702VRD07S035R35 35 28 35 M16 17,0 6 RD...07... 015060 F2505T 018488 T7
029116 7702VRD10S020R30 20 10 30 M10 10,5 2 RD…10… 022056 F3507T 015240 T15
029117 7702VRD10S025R35 25 15 35 M12 12,5 3 RD…10… 022056 F3507T 015240 T15
029118 7702VRD10S030R35 30 20 35 M16 17,0 4 RD…10… 022056 F3507T 015240 T15
029120 7702VRD10S035R35 35 25 35 M16 17,0 5 RD…10… 022056 F3507T 015240 T15
For Inserts and Cutting Data refer to pages A192 - A195.

7712VRD
029121 7712VRD12S024R35 24 12 35 M12 12,5 2 RD...12... 022056 F3507T 015240 T15
029124 7712VRD12S035R35 35 23 35 M16 17,0 3 RD...12... 022056 F3507T 015240 T15
7702 VRD 029125 7712VRD12S042R43 42 30 43 M16 17,0 4 RD...12... 022056 F3507T 015240 T15
029126 7712VRD16S030R43 30 14 43 M16 17,0 2 RD...16... 015270 F4011T 023256 T20
029127 7712VRD16S032R43 32 16 43 M16 17,0 2 RD...16... 015270 F4011T 023256 T20
For Inserts and Cutting Data refer to pages A202 - A205.

7712 VRD

A
230
Modular Heads
7690VA12
Dimensions (mm) Spares
No. of
EDP # Part Number D L M D1 teeth Inserts EDP# EDP#
029134 7690VA12S020R35 20 35 M10 10,5 2 AD...12... 027860 F3007T 022157 T8
029135 7690VA12S025R35 25 35 M12 12,5 3 AD...12... 027860 F3007T 022157 T8
029136 7690VA12S032R43 32 43 M16 17,0 4 AD...12... 027860 F3007T 022157 T8
For Inserts and Cutting Data refer to pages A22 - A23.

7791VS09
029137 7791VS09S025R35 25 35 M12 12,5 2 SC...09... 015260 F4008T 015240 T15
029135 7791VS09S032R43 32 43 M16 17,0 3 SC...09... 015262 F4010T 015240 T15
For Inserts and Cutting Data refer to pages A222 - A223.

7792VXD09 7690 VA12


Dimensions (mm) Spares
a p
No. of
EDP # Part Number D L/H l2 d1 max. teeth EDP# EDP#
029465 7792VXD09S025Z2R35 25 35 M12 21 1,5 2 015269 F3508T 015240 T15
029466 7792VXD09S032Z3R43 32 43 M16 29 1,5 3 015064 F3510T 015240 T15

For Inserts and Cutting Data refer to pages A62 - A63.

7791 VS09

7792 VXD09

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

231 A
T-Slot Cutters

These cutters produce T-slots after prior machining of


the shaft passage. They are compact, rigid and built to
an original Stellram patented design that allows higher
speeds and feeds than competitive cutters.

All Stellram T-Slot cutters feature P-20 tool steel bodies.

A
232
Applications–T-Slot Cutters

T-Slot Milling

T-SLOT CUTTERS
The 5400 VM cutter is specifically The design allows chips to evacuate
designed for producing T-slots after through the slot already machined.
machining of the shaft passage. This When possible the tool shank passage
patented design places two inserts should be only 1mm below the top of
slightly higher on the body to machine the T-slot, allowing the chips to
the top of the slot while the other two evacuate through the slot produced by
machine the bottom of the slot. this cutter.

Thicker walls than competitors’ cutters


provide greater support to the inserts
and decrease vibration.

5400 VM

233 A
5400 VM 04 T-Slot Milling Cutter

d1
5400 VM 04 Weldon Shank
Dimensions (mm) Spares
No. of
EDP # Part Number D L l1 l2 d1 d2 Inserts EDP# EDP#
021662 5400VM 04 WA018R 18 70 8 25 12 8 2R + 2L 015059 F2004T 018487 T6
021663 5400VM 04 WA021R 21 75 9 30 12 10 2R + 2L 015059 F2004T 018487 T6

d2

l2

l1

Weldon Shank

5400 VM 04 Technical Advice


Milling Cutter Order Example: 5400VM04WA021R
Milling Insert Order Example: MPFW0402PPTR X44
MPFW0402PPTL X44
For complete cutting conditions refer to page: A288

a) b)
1 mm

0,5 mm

Stellram recommends the use of method a) whenever possible.


Compressed air or sufficient coolant is used to ensure adequate
chip evacation.

A
234
86°
Inserts for 5400 VM 04 d

Application & Material Dimensions (mm) r


Roughing Semi-Finishing Finishing l s
EDP # Part Number Grade d l s r hm min
024148 MPFW 04 02PPTR GH1 4,76 4,76 2,38 Facet 0,07 MPFW 04_
025799 MPFW 04 02PPTL GH1 4,76 4,76 2,38 Facet 0,07
015158 MPFW 04 02PPTR SFZ 4,76 4,76 2,38 Facet 0,07
015157 MPFW 04 02PPTL SFZ 4,76 4,76 2,38 Facet 0,07
027902 MPFW 04 02PPTR SP6564 4,76 4,76 2,38 Facet 0,07
027903 MPFW 04 02PPTL SP6564 4,76 4,76 2,38 Facet 0,07
017427 MPFW 04 02PPTR X44 4,76 4,76 2,38 Facet 0,07
017426 MPFW 04 02PPTL X44 4,76 4,76 2,38 Facet 0,07

017666 MPHW 04 02PPTR X500 4,76 4,76 2,38 Facet 0,07 MPHW 04_
017667 MPHW 04 02PPTL X500 4,76 4,76 2,38 Facet 0,07

MP_04 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels 180 - 220 0,08 - 0,12 - - - - - - -
Alloyed Steels 70 - 110 0,07 - 0,10 - - - - - - -
Stainless Steels - - - - - - - - -
PH Stainless - - - - - - - - -
Cast Irons 140 - 280 0,07 - 0,10 - - - - - - -
Aluminium & Alloys - - - - - - - - -
High Temp. Alloys - - - - - - - - -
Hard Steels (52-56 HRC) - - - - - - - - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

235 A
5400 VM 06 T-Slot Milling Cutter

d1
5400 VM 06 Weldon Shank
Dimensions (mm) Spares
No. of
EDP # Part Number D L l1 l2 d1 d2 Inserts EDP# EDP#
021664 5400VM 06 WA025R 25 83 11 35 16 12 2R + 2L 015060 F2505T 018488 T7

d2

l2

l1

Weldon Shank

5400 VM 04 Technical Advice


Milling Cutter Order Example: 5400VM06WA025R
Milling Insert Order Example: MPHW0602PPTR MP91M
MPHW0602PPTL MP91M
For complete cutting conditions refer to page: A288

a) b)
1 mm

0,5 mm

Stellram recommends the use of method a) whenever possible.


Compressed air or sufficient coolant is used to ensure adequate
chip evacation.

A
236
86°
Inserts for 5400 VM 06 d

r
Application & Material Dimensions (mm)
Roughing Semi-Finishing Finishing l s
EDP # Part Number Grade d l s r hm min
024927 MPEX 06 02PPFR-701 GH1 6,35 6,35 2,38 Facet 0,02 MPEX 06_
024926 MPEX 06 02PPFL-701 GH1 6,35 6,35 2,38 Facet 0,02 -701
017638 MPEX 06 02PPFR-701 SFZ 6,35 6,35 2,38 Facet 0,02
017639 MPEX 06 02PPFL-701 SFZ 6,35 6,35 2,38 Facet 0,02

017649 MPFW 06 02PPTR GH1 6,35 6,35 2,38 Facet 0,07 MPFW 06_
017652 MPFW 06 02PPTL GH1 6,35 6,35 2,38 Facet 0,07
014400 MPFW 06 02PPTR SFZ 6,35 6,35 2,38 Facet 0,07
015159 MPFW 06 02PPTL SFZ 6,35 6,35 2,38 Facet 0,07
027904 MPFW 06 02PPTR SFZ 6,35 6,35 2,38 Facet 0,07
027905 MPFW 06 02PPTL SFZ 6,35 6,35 2,38 Facet 0,07

017301 MPHW 06 02PPTR MP91M 6,35 6,35 2,38 Facet 0,07 MPHW 06_
017300 MPHW 06 02PPTL MP91M 6,35 6,35 2,38 Facet 0,07
017669 MPHW 06 02PPTL X500 6,35 6,35 2,38 Facet 0,07
017668 MPHW 06 02PPTR X500 6,35 6,35 2,38 Facet 0,07

015180 MPMT 06 0204EN-43 X500 6,35 6,35 2,38 0,4 0,04 MPMT 06_
-43

MP_06 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels 180 - 220 0,10 - 0,15 - - - - - - -
Alloyed Steels 70 - 110 0,08 - 0,12 - - - - - - -
Stainless Steels - - - - - - - - -
PH Stainless - - - - - - - - -
Cast Irons 140 - 280 0,08 - 0,12 - - - - - - -
Aluminium & Alloys 275 - 450 0,06 - 0,10 - - - - - - -
High Temp. Alloys - - - - - - - - -
Hard Steels (52-56 HRC) - - - - - - - - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

237 A
5400 VM 08 T-Slot Milling Cutter

d1
5400 VM 08 Weldon Shank
Dimensions (mm) Spares
No. of
EDP # Part Number D L l1 l2 d1 d2 Inserts EDP# EDP#
018313 5400VM 08 WA032R 32 91 14 43 16 15 2R + 2L 015063 F3008T 013214 T9

d2

l2

l1

Weldon Shank

5400 VM 08 Technical Advice


Milling Cutter Order Example: 5400VM08WA032R
Milling Insert Order Example: MPFW0803PPTR SFZ
MPFW0803PPTL SFZ
For complete cutting conditions refer to page: A288

a) b)
1 mm

0,5 mm

Stellram recommends the use of method a) whenever possible.


Compressed air or sufficient coolant is used to ensure adequate
chip evacation.

A
238
86°
Inserts for 5400 VM 08 d

r
Application & Material Dimensions (mm)
Roughing Semi-Finishing Finishing l s
EDP # Part Number Grade d l s r hm min
017642 MPEX 08 03PPFR-701 GH1 7,94 7,94 3,18 Facet 0,02 MPEX 08_
024928 MPEX 08 03PPFL-701 GH1 7,94 7,94 3,18 Facet 0,02 -701
017640 MPEX 08 03PPER-701 PFZ. 7,94 7,94 3,18 Facet 0,02
017641 MPEX 08 03PPEL-701 PFZ. 7,94 7,94 3,18 Facet 0,02
017489 MPEX 08 03PPFR-701 SFZ 7,94 7,94 3,18 Facet 0,02
017490 MPEX 08 03PPFL-701 SFZ 7,94 7,94 3,18 Facet 0,02

017655 MPFW 08 03PPTR GH1 7,94 7,94 3,18 Facet 0,1 MPFW 08_
017658 MPFW 08 03PPTL GH1 7,94 7,94 3,18 Facet 0,1
017653 MPFW 08 03PPTR SF30 7,94 7,94 3,18 Facet 0,1
017656 MPFW 08 03PPTL SF30 7,94 7,94 3,18 Facet 0,1
014401 MPFW 08 03PPTR SFZ 7,94 7,94 3,18 Facet 0,1
017659 MPFW 08 03PPTL SFZ 7,94 7,94 3,18 Facet 0,1
017654 MPFW 08 03PPTR X44 7,94 7,94 3,18 Facet 0,1
017657 MPFW 08 03PPTL X44 7,94 7,94 3,18 Facet 0,1

017297 MPHT 08 03PPTR-42 MP91M 7,94 7,94 3,18 Facet 0,1 MPHT 08_
017296 MPHT 08 03PPTL-42 MP91M 7,94 7,94 3,18 Facet 0,1 -42
023250 MPHT 08 03PPTR-42 PFZ 7,94 7,94 3,18 Facet 0,1
023249 MPHT 08 03PPTL-42 PFZ 7,94 7,94 3,18 Facet 0,1
027906 MPHT 08 03PPTR-42 SP6564 7,94 7,94 3,18 Facet 0,1
027907 MPHT 08 03PPTL-42 SP6564 7,94 7,94 3,18 Facet 0,1
015140 MPHT 08 03PPTR-42 X500 7,94 7,94 3,18 Facet 0,1
015138 MPHT 08 03PPTL-42 X500 7,94 7,94 3,18 Facet 0,1

017670 MPMW 08 0304TN SF30 7,94 7,94 3,18 0,4 0,1 MPMW 08_

MP_08 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels 180 - 220 0,12 - 0,18 - - - - - - -
Alloyed Steels 70 - 110 0,10 - 0,15 - - - - - - -
Stainless Steels - - - - - - - - -
PH Stainless - - - - - - - - -
Cast Irons 140 - 280 0,10 - 0,15 - - - - - - -
Aluminium & Alloys 275 - 450 0,06 - 0,10 - - - - - - -
High Temp. Alloys - - - - - - - - -
Hard Steels (52-56 HRC) - - - - - - - - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

239 A
5400 VM 11 T-Slot Milling Cutter

d1
5400 VM 11 Weldon Shank
Dimensions (mm) Spares
No. of
EDP # Part Number D L l1 l2 d1 d2 Inserts EDP# EDP#
021665 5400VM 11 WA040R 40 106 18 50 25 19 2R + 2L 015062 D4010T 015240 T15

d2

l2

l1

Weldon Shank

5400 VM 11 Technical Advice


Milling Cutter Order Example: 5400VM11WA040R
Milling Insert Order Example: MPFW1104PPTR X44
MPFW1104PPTL X44
For complete cutting conditions refer to page: A288

a) b)
1 mm

0,5 mm

Stellram recommends the use of method a) whenever possible.


Compressed air or sufficient coolant is used to ensure adequate
chip evacation.

A
240
86°
Inserts for 5400 VM 11 d

r
Application & Material Dimensions (mm) l
Roughing Semi-Finishing Finishing s
EDP # Part Number Grade d l s r hm min
017643 MPEX 11 04PPFR-701 GH1 11,11 11,11 4,76 Facet 0,02 MPEX 11_
017644 MPEX 11 04PPFL-701 GH1 11,11 11,11 4,76 Facet 0,02 -701

017440 MPFW 11 04PPTR GH1 11,11 11,11 4,76 Facet 0,15 MPFW 11_
017439 MPFW 11 04PPTL GH1 11,11 11,11 4,76 Facet 0,15
018182 MPFW 11 04PPTR SF30 11,11 11,11 4,76 Facet 0,15
018181 MPFW 11 04PPTL SF30 11,11 11,11 4,76 Facet 0,15
017660 MPFW 11 04PPTR SFZ 11,11 11,11 4,76 Facet 0,15
017662 MPFW 11 04PPTL SFZ 11,11 11,11 4,76 Facet 0,15
017777 MPFW 11 04PPTR X44 11,11 11,11 4,76 Facet 0,15
017336 MPFW 11 04PPTL X44 11,11 11,11 4,76 Facet 0,15

017299 MPHT 11 04PPTR-42 MP91M 11,11 11,11 4,76 Facet 0,1 MPHT 11_
017298 MPHT 11 04PPTL-42 MP91M 11,11 11,11 4,76 Facet 0,1 -42
027908 MPHT 11 04PPTR-42 SP6564 11,11 11,11 4,76 Facet 0,1
027909 MPHT 11 04PPTL-42 SP6564 11,11 11,11 4,76 Facet 0,1
015142 MPHT 11 04PPTR-42 X500 11,11 11,11 4,76 Facet 0,1
015141 MPHT 11 04PPTL-42 X500 11,11 11,11 4,76 Facet 0,1

MP_11 Recommended Cutting Conditions


Roughing Semi-Finishing Finishing
Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C.
Material Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm) Vc (m/min) hm (mm) ap (mm)
Unalloyed Steels 180 - 220 0,12 - 0,20 - - - - - - -
Alloyed Steels 70 - 110 0,10 - 0,18 - - - - - - -
Stainless Steels - - - - - - - - -
PH Stainless - - - - - - - - -
Cast Irons 140 - 280 0,10 - 0,18 - - - - - - -
Aluminium & Alloys 275 - 450 0,06 - 0,10 - - - - - - -
High Temp. Alloys - - - - - - - - -
Hard Steels (52-56 HRC) - - - - - - - - -

hm = average chip thickness

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

241 A
Thread Milling

The advent of modern machining centres allows for simultaneous


multi-axis machining.This permits thread milling operations to be
completed easily with the use of helical interpolation programming
and economically with modern tools and methods.

The Stellram system includes solid carbide tools for threads from M6
or 1/4” UNC and the world patented indexable insert system with
single insert, twin insert and four inserted tools for ultimate flexibility.

The Stellram thread milling system is 100% full thread form on inserts
and solid carbide tools.

A
242
The Advantages
1. All Stellram’s thread mills are 100% full form profile

2. Produces a thread to within 1 pitch of the bottom of


blind or counterbored holes

3. No undercuts are required, thus no pre-work and


fewer tools required

4. Produces a thread to any size or tolerance

5. Produces predictable and consistent threads

6. Right hand or left hand threads can be


produced with the same tool

7. Completes a thread in one machine set up

8. Tools with NPT, NPTF, BSPT, BSW thread forms


produce internal, external, right hand and left hand
threads with the same tools

9. Produces easy to handle chips

10. Minimises power requirements

11. Interrupted cuts and casting mis-match is


no problem

12. Excellent surface finish eliminates


deburring operations

13. Multi-start threads are easy to produce

14. No broken taps to remove

Features

• Menu driven options for thread form, thread size and material
• Recommends best cutter and inserts, or solid carbide cutter
• Automatically calculates feeds and speeds
• Generates programme for popular CNC controls

243 A
Technical Information
Thread Milling

The Cutter Path


As with most milling applications, Stellram recommends CLIMB
MILLING techniques wherever possible. However, there are
two important factors to consider for the path of the cutting
tool when thread milling:

1. Best cutting action for the tool


2. The effect of chips in the hole
External Right Hand
Recutting chips can reduce tool life and thread quality. Where
possible, commence internal operations at the bottom of the
hole and work outwards using the correct interpolation command
to generate the desired hand of thread.

Introducing The Tool To Cut


When introducing the tool to cut a thread, it must enter (and exit) at
External Left Hand the same helix angle as the thread itself. This is achieved by helical
interpolation; the effects being:

1. Smooth progression of the cutting edge to full depth of cut


2. A true and accurate thread without signs of thinning

Important
Feeds which are too HEAVY Feeds which are too LOW
Internal Right Hand
cause: cause:

1. Poor surface finish 1. Vibration


2. Tool deflection 2. Thread thinning
3. Poor tool life 3. Poor tool life

Internal Left Hand

A
244
Feed Rate Compensation
Machine tools control the feed at the tool centre line; therefore, when
interpolating internal diameters the tool centre line is shorter than the
outside diameter and the feed must be compensated lower. When
interpolating external diameters
the tool centre line is longer than the diameter being cut and
the feed must be compensated upwards.

The diagrams and formula below show the feed rate


compensation calculations for internal and external threads.

Tool Location
Stellram recommends that all indexable holders with Weldon shank
and solid carbide thread mills be held only in side
locking holders or hydraulic holders. These methods exhibit the best
possible rigidity and run-out accuracy
required for this type of machining operation.

Programme Feed Calculation


Internal External Cutter Path
F = RPM x fz F = RPM x fz
D = Thread diameter D = Thread diameter
d = Tool diameter d = Tool diameter
fz = Theoretical feed per tooth fz = Theoretical feed per tooth
Pf = Programme feed Pf = Programme feed
Internal Feed Pf = F - ((F x d) / D) External Feed Pf = F + ((F x d) / D) d

Stellram provides complimentary software that calculates these


figures automatically. D
D

Cutter Path Cutter Path


External Thread Internal Thread

245 A
Thread Milling Software
Stellram provides complimentary,
user friendly software for M.S. DOS/
Microsoft® Windows which enables
the user to select the correct tool for
the described application.

Features
Menu driven options for thread form, thread size and material

Recommendation for best suitable tool

Safety limits for feed rate

Safety limits to reduce the risk of thread thinning

Automatic calculation of feed rate compensation

Part programming for popular machine C.N.C. controls

Benefits
Thread details and dimensions

Tool details and dimensions

Tool photograph

Correct cutting data

Correct feed for tool and material

Trouble free part programming

A
246
Manual Programming & Examples
Stellram recommends the use of the complimentary software available to
all our customers. However, we understand that some customers need to
produce programmes manually under their own control. The following
method and examples are provided to aid these requirements.

If you require any further programming, please contact our technical help line.

Heidenhain Programme For 1/2" NPT Threads Fanuc Control


0 BEGIN PGM 069 MM R = Radius of tool path.
1 FN4 Q99 = +25,4DIV+(TPI (i.e.14))
Commencing at bottom of thread on centre of hole.
2 FN0 Q1 = +0,0 (START ANGLE)
Right hand thread - climb milling (Z axis feed UP).
3 FN0 Q2 = +2,0 (INCREMENT ANGLE)
4 FN0 Q3 = +0,056 (TAPER) Values in brackets should be substituted by the correct
5 FN0 Q5 = +(START RAD) values for the thread to be machined.
6 (TRY 1,5 MM AND INCREASE TO SIZE)
Stellram recommend that all thread milling programmes
7 FN4 Q6 = +Q3 DIV+180,0 (RAD INCREASE/2 DEG)
are written in absolute, with datum shifts between each
8 FN4 Q7 = +Q99 DIV +180,0 (Z INCREASE/2 DEG)
hole. This eliminates any mispositioning that may occur
9 FN0 Q3 = +0,0 (Z START)
if the thread is re-machined.
10 L X0,0 Y0,0 Z+15,0 R F9999 M13
11 L Z0,0 R F500 M G90 G00 X0 Y0 Z0
12 L X+Q5 Y0,0 R0 F(FEED RATE) M G01 Z-(DEPTH) F1000
13 LBL 1 G01 G41 X(R/2) Y-(R/2) F-- D-- OR H--
14 FN6 Q10 = SIN +Q1 G03 X(R) Y0 R(R/2) Z(1/8 PITCH)
15 FN7 Q11 = COS +Q1 G03 X(R) Y0 I - (R) J0,0 Z(PITCH)
16 FN3 Q10 = +Q10 X +Q5 G03 X(R/2) Y(R/2) R(R/2) Z(1/8 PITCH)
17 FN3 Q11 = Q11 X + Q5 G01 G40 X(0) Y-(0)
18 L X+Q11 Y+Q10 Z+Q8 R F M90 (ALTER LAG TO 1) G00 Z0
19 FN1 Q1 = +Q1+ + Q2 (ANGLE INCREMENT)
20 FN1 Q8 = +Q8+ +Q7 (Z AXIS INCREMENT) Programme For 1/2" NPT Fanuc
21 FN1 Q5+ +Q5+ +Q6 (X AND Y AXIS INCREMENT) S---- M13
22 FN12 IF + Q1 LT + Q9 GO TO LBL1 G00 X0 Y0 Z0
23 LBL 0 G01 X0 Y0 Z-16,57 F----
24 LX0,0 Y0,0 R F1000 M G41 X0,784 Y-0,784 (D OR H WORD)
25 Z+15,0 R0 F9999 M G03 X1,569 Y0 Z-16,343 I0 J0,784 F--- (COMPENSATED)
26 END PGM 069 MM
G03 X0 Y1,583 Z-15,889 I-1,583 J0
LAG = Parameter 60 = 1 on system 2500 and below, G03 X-1,597 Y0 Z-15,436 I0 J-1,597
above 2500 it is in user parameters. G03 X0 Y-1,612 Z-14,982 I1,612 J0
G03 X1,626 Y0 Z-14,528 I0 J1,626
Heidenhain Control Suitable G03 X0,813 Y0,813 Z-14,302 I-0,813 J0
For All Control Levels G01 G40 X0 Y0
G00 Z-5,684
Example: M36 X 4 mm pitch
G01 G41 X0,954 Y-0,954 (D OR H WORD) F---
Using: 5900V30W029R
G03 X1,909 Y0 Z-5,457 I0 J0,954
Insert: TM30N4ISO SFZ
G03 X0 Y1,923 Z-5,003 I-1,923 J0
Therefore: R = 18-14,5 = 3,5 mm, R/2 = 1,75 mm
G03 X-1,938 Y0 Z-4,550 I0 J-1,938
L X0 Y0
G03 X0 Y-1,952 Z-4,096 I1,952 J0
LZ - (TO THREAD DEPTH)
G03 X1,966 Y0 Z-3,643 I0 J1,966
CC IY+0,00 IX + (R/2) F--
G03 X0,983 Y0,983 Z-3,416 I-0,983 J0
CP IPA + 180,0 IZ + (1/8 PITCH) DR+
G01 G40 X0 Y0
LP R(R/2) PA0
G00 X0 Y0 Z0
CC IX-R IY0,0
CP IPA +360,0 IZ + (PITCH) DR+
CC IX-(R/2) IY0,0
CP IPA+180,0 IZ + (1/8 PITCH) DR+

247 A
Solid Carbide Thread Milling

Stellram’s solid carbide thread milling tools are


manufactured on state of the art CNC machinery
and each tool undergoes a comprehensive
inspection to ensure every tool reaches the
customer in perfect condition.

They are commonly used for internal diameters


where the advantages of multi-flutes and solid
carbide can be clearly observed:

• Balanced cut
• Rigidity
• Increased feed

A
248
Applications–Solid Carbide Thread Milling

ISO Unified Whitworth

Stellram’s range of solid carbide thread GRADE DFZ


milling tools is designed for threads This grade is provided for all solid
with a length: diameter ratio of 1.5:1 for carbide thread mills
maximum rigidity.
The substrate is a micrograin carbide
These tools have been developed for with an TiAlN PVD coating. This
use on CNC machines utilising three- coating demonstrates:
axis interpolation.
• A high temperature stability
All threadmills have spiral flutes with a • Low coefficient of friction
and 100% full thread form. These tools
will produce the perfect thread every DFZ is suitable for all materials and
time in one pass. applications for thread milling with
solid carbide tools
Stellram’s grade DFZ is the one grade
for all applications on any material
from high temperature aerospace
alloys, stainless steels, ferrous and non
ferrous metals.

Parallel

Tapered

249 A
ISO Unified

TMSC Solid Carbide Thread Milling Cutters

d1
ISO 60º TMSCN Parallel
Dimensions (mm)
No. of No. of Pitch Fine
EDP # Part Number D d1 L L1 Grade Flutes Pitches mm Norm Pitch
023491 TMSCN0.7ISO 2,8 6 60 8,4 DFZ 3 12 0,70 M4 -
023492 TMSCN0.8ISO 3,5 6 60 10,4 DFZ 3 13 0,80 M5 -
021587 TMSCN1.0ISO 4,1 6 60 11,0 DFZ 3 11 1,00 M6 -
021588 TMSCN1.25ISO 5,6 6 60 17,5 DFZ 3 14 1,25 M8 M10, M12
L 018302 TMSCN1.5ISO 7,1 8 60 16,5 DFZ 3 11 1,50 M10 M14
021589 TMSCN1.75ISO 8,6 10 70 21,0 DFZ 3 12 1,75 M12 -
018303 TMSCN2.0ISO 11,9 12 83 26,0 DFZ 3 13 2,00 M16 -
021590 TMSCN2.5ISO 15,0 16 100 35,0 DFZ 4 14 2,50 M20 -
L1 021591 TMSCN3.0ISO 18,2 20 120 42,0 DFZ 4 14 3,00 M24 -
021592 TMSCN3.5ISO 19,9 20 120 52,5 DFZ 4 15 3,50 M30 -
021593 TMSCN4.0ISO 19,9 20 120 52,0 DFZ 4 13 4,00 M36 -
023493 TMSCN1.5ISO16MM 15,9 16 100 42,0 DFZ 4 28 1,50 - -
023495 TMSCN2.0ISO16MM 15,9 16 100 46,0 DFZ 4 23 2,00 - -
023496 TMSCN2.0ISO20MM 19,9 20 120 56,0 DFZ 5 28 2,00 - -

UNC 60° TMSCN Parallel


D
Dimensions (mm)
TMSCN Parallel No. of No. of
EDP # Part Number D d1 L L1 Grade Flutes Pitches TPI Thread
021577 TMSCN20UNC 4,1 6 60 10,16 DFZ 3 8 20 1/4" UNC
021578 TMSCN18UNC 5,3 6 60 12,70 DFZ 3 9 18 5/16" UNC
021579 TMSCN16UNC 6,5 8 60 14,29 DFZ 3 9 16 3/8" UNC
018301 TMSCN14UNC 7,7 8 60 18,49 DFZ 3 10 14 7/16" UNC
021581 TMSCN13UNC 8,9 10 70 21,49 DFZ 3 11 13 1/2" UNC
021580 TMSCN12UNC 9,9 10 70 23,28 DFZ 3 11 12 9/16" UNC
021582 TMSCN11UNC 11,4 12 83 27,70 DFZ 3 11 11 5/8" UNC
018566 TMSCN10UNC 14,4 16 100 30,48 DFZ 4 12 10 3/4" UNC
021583 TMSCN9UNC 15,9 16 100 39,51 DFZ 4 14 9 7/8" UNC
021584 TMSCN8UNC 19,2 20 120 38,10 DFZ 4 12 8 1" UNC
021585 TMSCN7UNC 19,9 20 120 43,54 DFZ 4 12 7 1 1/8" - 1 1/4"
021586 TMSCN6UNC 19,9 20 120 59,27 DFZ 4 14 6 1 3/8" - 1 1/2"

UNF 60º TMSCN Parallel


017022 TMSCN28UNF 4,5 6 60 9,98 DFZ 3 11 28 1/4" UNF
017023 TMSCN24UNF 5,8 6 60 14,82 DFZ 3 14 24 5/16" - 3/8" UNF
017024 TMSCN20UNF 8,5 10 70 20,32 DFZ 3 16 20 7/16" - 1/2" UNF
017025 TMSCN18UNF 11,3 12 83 25,40 DFZ 4 18 18 9/16" - 5/8" UNF
017026 TMSCN16UNF 15,6 16 100 36,51 DFZ 4 23 16 3/4" UNF
017027 TMSCN14UNF 15,9 16 100 39,91 DFZ 4 22 14 7/8" UNF
023494 TMSCN12UNF 15,9 16 100 38,10 DFZ 4 18 12 1" - 1 1/2" UNF

TMSC Technical Advice


Thread Milling Cutter Order Example: TMSCN14UNF
For complete cutting conditions refer to page: A288

A
250
BSW BSF BSP BSPT NPT NPTF

d1
BSW 55º TMSCEN Parallel
Dimensions (mm)
No. of No. of
EDP # Part Number D d1 L L1 Grade Flutes Pitches TPI Thread
023487 TMSCEN14BSW 7,67 8 60 18,14 DFZ 3 10 14 7/16" BSW
021597 TMSCEN12BSW 8,6 10 70 19,05 DFZ 3 9 12 1/2", 9/16" BSW
021598 TMSCEN11BSW 11,2 12 85 25,4 DFZ 3 11 11 3/8", 11/16" BSW
021599 TMSCEN10BSW/BSF 13,8 16 100 20,32 DFZ 4 13 10 3/4" BSW
L
BSF 55º TMSCEN Parallel
021603 TMSCEN22BSF 5,5 8 60 12,70 DFZ 3 11 22 5/16" BSF
021604 TMSCEN20BSF 6,8 8 60 13,97 DFZ 3 11 20 3/8" BSF
021605 TMSCEN18BSF 7,9 8 60 15,52 DFZ 3 11 18 7/16" BSF L1
021606 TMSCEN16BSF 9,3 10 70 17,46 DFZ 3 11 16 1/2" - 9/16" BSF
021607 TMSCEN14BSF 9,3 10 70 19,96 DFZ 3 11 14 5/8" - 11/16" BSF
021608 TMSCEN12BSF 14,5 16 100 33,87 DFZ 4 16 12 3/4" - 13/16" BSF
021609 TMSCEN11BSF 15,9 16 100 39,25 DFZ 4 17 11 7/8" BSF
021599 TMSCEN10BSW/BSF 13,8 16 100 33,02 DFZ 4 13 10 1" BSF

BSP 55° TMSCEN Parallel


D
021619 TMSCEN28BSP 7,6 8 60 15,42 DFZ 3 17 28 1/8" BSP
021620 TMSCEN19BSP 9,9 10 70 21,39 DFZ 3 16 19 1/4" - 3/8" BSP
TMSCEN Parallel
021621 TMSCEN14BSP 15,9 16 100 38,10 DFZ 4 21 14 1/2" - 7/8" BSP
021622 TMSCEN11BSP 19,9 20 120 39,25 DFZ 4 17 11 1" - 4" BSP
d1
BSPT 55° TMSCEN Tapered
021627 TMSCEN28BSPT 7,6 8 60 9,9`8 DFZ 4 11 28 1/8" BSPT
017754 TMSCEN19BSPT 9,9 10 70 14,70 DFZ 4 11 19 1/4" - 3/8" BSPT
021628 TMSCEN14BSPT 15,9 16 100 21,77 DFZ 4 12 14 1/2" - 7/8" BSPT
021629 TMSCEN11BSPT 19,9 20 120 41,56 DFZ 4 18 11 1" - 4" BSPT

NPT 60° TMSCEN Tapered


*021633 TMSCEN27NPT 7,6 8 60 9,41 DFZ 4 10 27 1/8" NPT
L
023489 TMSCEN18NPT 9,9 10 70 14,10 DFZ 4 10 18 1/4" - 3/8" NPT
021634 TMSCEN14NPT 15,9 16 100 19,96 DFZ 4 11 14 1/2" - 3/4" NPT
021635 TMSCEN11.5NPT 15,9 16 100 26,50 DFZ 4 14 11,5 1" - 2 1/2" NPT
021636 TMSCEN8NPT 19,9 20 120 44,45 DFZ 4 11 8 2 1/2" - 4" NPT
L1

NPTF 60° TMSCEN Tapered


*023490 TMSCEN27NPTF 7,6 8 60 9,4 DFZ 4 10 27 1/8" NPTF
023488 TMSCEN14NPTF 15,9 16 100 16,32 DFZ 4 9 14 1/2" - 3/4" NPTF
023486 TMSCEN11.5NPTF 15,9 16 100 22,10 DFZ 4 10 11,5 1" - 2 1/2" NPTF

TMSCN = Internal
TMSCE = External
TMSCEN = Internal/ External D

Spiral fluted taper solid carbide thread mill patent #US 6,345,941.B1
TMSCEN Tapered
* These tools are straight flute

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

251 A
Indexable Thread Milling

Stellram has thread milling tools designed for


internal and external milling of threads on modern
C.N.C. machine tools.

Stellram’s thread milling bodies are manufactured


from high quality tool steel and heat treated for
maximum toughness. This ensures the tool will
remain in optimum condition longer and ensure
consistency in tool life for the multi-tooth thread
milling insert.

A
252
Applications–Indexable Thread Milling

ISO Unified UNJ Whitworth

BSPT NPT NPTF

TOOLHOLDERS & INSERTS GRADE SFZ


Stellram thread milling tools come This grade is provided for all indexable
with cutting diameters from 9 mm inserted tools
to 100 mm with single, twin and
four pockets. This provides ultimate The carbide substrate is a
flexibility in the system giving the micrograin with a TiN PVD coating.
tool many thread form opportunities This coating demonstrates:
for diverse applications and production
planning. • Good heat stability
• Low coefficient of friction
Coolant holes through the tool channel • Resistance to built up edge
cutting fluid directly to the cutting edge Parallel
evacuating chips and lubricating the SFZ is suitable for medium to low
insert. cutting speeds on all materials and
applications associated with indexable
All Stellram’s thread milling inserts are thread milling.
full form profile.

Inserts are double sided with the


exception of some very coarse pitches
and taper thread forms that are single
sided.

Tapered

A
253
ISO Unified Whitworth

TMM Indexable Thread Milling Cutter

d1
TMM
Dimensions (mm) Spares
No. of
EDP # Part Number D* d1 d2 L L1 teeth EDP# EDP#
021557 TMM126 9 12 6,8 69 12 1 015564 S8T 015068 T6F
021558 TMM206 9 20 6,8 84 17 1 015564 S8T 015068 T6F
* Minimum bore should be 1/3 greater than D.

d2
L1

D*

TMM

TMM Technical Advice


Thread Milling Cutter Order Example: TMM206
Thread Milling Insert Order Example: TM6EN24W SFZ
For complete cutting conditions refer to page: A288

A
254
Inserts for TMM
h

Dimensions (mm) l
Work s
EDP # Part Number Grade Material l h s
014754 TM6N0.5ISO SFZ 10,4 6,2 2,6 TM6_ ISO
014755 TM6N0.75ISO SFZ 10,4 6,2 2,6 Internal
014756 TM6N1.0ISO SFZ 10,4 6,2 2,6
021315 TM6N1.25ISO SFZ 10,4 6,2 2,6
021316 TM6N1.5ISO SFZ 10,4 6,2 2,6

017385 TM6N40UN SFZ 10,4 6,2 2,6 TM6_UNIFIED


014762 TM6N32UN SFZ 10,4 6,2 2,6 Internal
014761 TM6N28UN SFZ 10,4 6,2 2,6
014760 TM6N24UN SFZ 10,4 6,2 2,6
014759 TM6N20UN SFZ 10,4 6,2 2,6
023461 TM6N18UN SFZ 10,4 6,2 2,6
014757 TM6N16UN SFZ 10,4 6,2 2,6

023460 TM6E28UN SFZ 10,4 6,2 2,6 TM6_UNIFIED


014758 TM6E18UN SFZ 10,4 6,2 2,6 External

021323 TM6EN40W SFZ 10,4 6,2 2,6 TM6_WHITWORTH


021322 TM6EN32W SFZ 10,4 6,2 2,6 Internal & External
021321 TM6EN28W SFZ 10,4 6,2 2,6
021320 TM6EN26W SFZ 10,4 6,2 2,6
021319 TM6EN24W SFZ 10,4 6,2 2,6
021318 TM6EN20W SFZ 10,4 6,2 2,6
021317 TM6EN19W SFZ 10,4 6,2 2,6

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

255 A
ISO Unified UNJ

5900 V14 Indexable Thread Milling Cutters

d1
5900 V Single Pocket Weldon Shank
Dimensions (mm) Spares
No. of
EDP # Part Number D* d1 d2 L L1 teeth EDP# EDP#
021559 5900V14W012R 12 20 8,65 75 25 1 023047 60F2506T 001569 T7F
021560 5900V14WA017R 17 20 12,8 85 30 1 023047 60F2506T 001569 T7F

L
5900 V Twin Pocket Weldon Shank
d2 021564 5900V14WA020R 20 20 16 93 41 2 023047 60F2506T 015690 T7F
* Minimum bore should be 1/3 greater than D.

L1

D*

Single Pocket Weldon Shank

d1

L
d2

L1

D*

Twin Pocket Weldon Shank

5900V14 Technical Advice


Thread Milling Cutter Order Example: 5900V14WA020R
Milling Insert Order Example: TM14N1.0ISO SFZ
For complete cutting conditions refer to page: A288

A
256
Whitworth BSPT NPT NPTF
Inserts for 5900 V14 h

l
Dimensions (mm) s
Work
EDP # Part Number Grade Material l h s
014763 TM14N0.5ISO SFZ 14 7,6 3,10 TM14_ISO
014764 TM14N0.75ISO SFZ 14 7,6 3,10 Internal
014765 TM14N1.0ISO SFZ 14 7,6 3,10
021324 TM14N1.25ISO SFZ 14 7,6 3,10
014766 TM14N1.5ISO SFZ 14 7,6 3,10
021325 TM14N1.75ISO SFZ 14 7,6 3,10
023415 TM14N2.0ISO SFZ 14 7,6 3,10
014768 TMS14N2.5ISO SFZ 14 7,6 3,10

022611 TM14N40UN SFZ 14 7,6 3,10 TM14_UNIFIED


023416 TM14N32UN SFZ 14 7,6 3,10 Internal
017365 TM14N24UN SFZ 14 7,6 3,10
014772 TM14N20UN SFZ 14 7,6 3,10
014771 TM14N18UN SFZ 14 7,6 3,10
014770 TM14N16UN SFZ 14 7,6 3,10
014769 TM14N14UN SFZ 14 7,6 3,10
014773 TMS14N12UN SFZ 14 7,6 3,10
023465 TMS14N11UN SFZ 14 7,6 3,10
017946 TMS14N10UN SFZ 14 7,6 3,10

023399 TM14E0.5ISO SFZ 14 7,6 3,10 TM14_ISO


023404 TM14E1.0ISO SFZ 14 7,6 3,10 External
023400 TM14E1.25ISO SFZ 14 7,6 3,10
023401 TM14E1.5ISO SFZ 14 7,6 3,10
023463 TMS14E2.0ISO SFZ 14 7,6 3,10

027154 TM14E28UN SFZ 14 7,6 3,10 TM14_UNIFIED


023405 TM14E20UN SFZ 14 7,6 3,10 External
023402 TM14E16UN SFZ 14 7,6 3,10
017433 TM14E12UN SFZ 14 7,6 3,10

023406 TM14E20UNJ SFZ 14 7,6 3,10 TM14_UNJ


External

021328 TM14EN40W SFZ 14 7,6 3,10 TM14_WHITWORTH


023412 TM14EN32W SFZ 14 7,6 3,10 Internal & External
021327 TM14EN26W SFZ 14 7,6 3,10
023411 TM14EN24W SFZ 14 7,6 3,10
023410 TM14EN20W SFZ 14 7,6 3,10
021326 TM14EN19W SFZ 14 7,6 3,10
023409 TM14EN14W SFZ 14 7,6 3,10
021331 TMS14EN14W SFZ 14 7,6 3,10
021330 TMS14EN12W SFZ 14 7,6 3,10
021329 TMS14EN11W SFZ 14 7,6 3,10

021333 TMT14 EN 19 BSPT SFZ 14 7,6 3,10 TM14_BSPT


021332 TMT14 EN 14 BSPT SFZ 14 7,6 3,10 Internal & External

017367 TMT14 EN 18 NPT SFZ 14 7,6 3,10 TM14_NPT


017366 TMT14 EN 14 NPT SFZ 14 7,6 3,10 Internal & External

017368 TMT14 EN 14 NPTF SFZ 14 7,6 3,10 TM14_NPTF


Internal & External
TM = Double sided
TMS = Single sided
TMT = Single sided taper form

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

257 A
ISO Unified UNJ

5900 V21 Indexable Thread Milling Cutters

d1
5900 V Single Pocket Weldon Shank
Dimensions (mm) Spares
No. of
EDP # Part Number D* d1 d2 L L1 teeth EDP# EDP#
021561 5900V21WA021R 21 20 15,5 89 40 1 023048 60F4010T 015241 T20

5900 V Twin Pocket Weldon Shank


L 021565 5900V21WA030R 30 25 24 108 52 2 023048 60F4010T 015241 T20
d2
* Minimum bore should be 1/3 greater than D.

L1

D*

Single Pocket Weldon Shank

d1

L
d2

L1

D*

Twin Pocket Weldon Shank

5900V21 Technical Advice


Thread Milling Cutter Order Example: 5900V21WA030R
Milling Insert Order Example: TM21N1.0ISO SFZ
For complete cutting conditions refer to page: A288

A
258
Whitworth BSPT NPT NPTF
Inserts for 5900 V21 h

l
s
Dimensions (mm)
Work
EDP # Part Number Grade Material l h s
023432 TM21N0.5ISO SFZ 21 12 4,70 TM21_ISO
021334 TM21N1.0ISO SFZ 21 12 4,70 Internal
023434 TM21N1.25ISO SFZ 21 12 4,70
014774 TM21N1.5ISO SFZ 21 12 4,70
027138 TM21N1.75ISO SFZ 21 12 4,70
014776 TM21N2.0ISO SFZ. 21 12 4,70
021335 TM21N2.5ISO SFZ 21 12 4,70
014777 TM21N3.0ISO SFZ 21 12 4,70
027144 TM21N3.5ISO SFZ 21 12 4,70
023467 TM21N4.0ISO SFZ. 21 12 4,70

023437 TM21N28UN SFZ 21 12 4,70 TM21_UNIFIED


017435 TM21N20UN SFZ 21 12 4,70 Internal
018483 TM21N18UN SFZ 21 12 4,70
014782 TM21N16UN SFZ 21 12 4,70
014781 TM21N14UN SFZ 21 12 4,70
014780 TM21N12UN SFZ 21 12 4,70
023435 TM21N10UN SFZ 21 12 4,70
017363 TM21N8UN SFZ 21 12 4,70
022214 TMS21N7UN SFZ 21 12 4,70

023424 TM21E1.0ISO SFZ 21 12 4,70 TM21_ISO


027137 TM21E1.5ISO SFZ 21 12 4,70 External
014775 TM21E2.0ISO SFZ 21 12 4,70
027143 TM21E3.0ISO SFZ 21 12 4,70

017434 TM21E20UN SFZ 21 12 4,70 TM21_UNIFIED


023423 TM21E18UN SFZ 21 12 4,70 External
027164 TM21E16UN SFZ 21 12 4,70
027168 TM21E14UN SFZ 21 12 4,70
014779 TM21E12UN SFZ 21 12 4,70
023419 TM21E10UN SFZ 21 12 4,70

023420 TM21E14UNJ SFZ 21 12 4,70 TM21_UNJ


External

023430 TM21EN26W SFZ 21 12 4,70 TM21_WHITWORTH


021342 TM21EN20W SFZ 21 12 4,70 Internal & External
021341 TM21EN19W SFZ 21 12 4,70
021340 TM21EN18W SFZ 21 12 4,70
021339 TM21EN16W SFZ 21 12 4,70
021338 TM21EN14W SFZ 21 12 4,70
023428 TM21EN12W SFZ 21 12 4,70
021337 TM21EN11W SFZ 21 12 4,70
023426 TM21EN10W SFZ 21 12 4,70
021343 TMS21EN8W SFZ 21 12 4,70

021345 TMT21EN14BSPT SFZ 21 12 4,70 TM21_BSPT


021344 TMT21EN11BSPT SFZ 21 12 4,70 Internal & External

014784 TMT21EN14NPT SFZ 21 12 4,70 TM21_NPT


014783 TMT21EN11.5NPT SFZ 21 12 4,70 Internal & External

017369 TMT21EN14NPTF SFZ 21 12 4,70 TM21_NPTF


017370 TMT21EN11.5NPTF SFZ 21 12 4,70 Internal & External
TM = Double sided
TMS = Single sided
TMT = Single sided taper form

259 A
ISO Unified UNJ

5900 V30 Indexable Thread Milling Cutters

d1
5900 V Single Pocket Weldon Shank
Dimensions (mm) Spares
No. of
EDP # Part Number D* d1 d2 L L1 teeth EDP# EDP#
021562 5900V30WA029R 29 25 21,7 110 50 1 023049 60F5012T 015241 T20

5900 V Twin Pocket Weldon Shank


L 021566 5900V30WA040R 40 32 30 130 70 2 023049 60F5012T 015241 T20
d2
5900 V Four Pocket Shell Mill Fixation
021568 5900V30-A063R 63 22 - 50 - 4 023049 60F5012T 015241 T20
L1 021569 5900V30-A080R 80 27 - 55 - 4 023049 60F5012T 015241 T20
021570 5900V30-A100R 100 32 - 60 - 4 023049 60F5012T 015241 T20
* Minimum bore should be 1/3 greater than D.
D*

Single Pocket Weldon Shank

d1

L
d2

L1

D*

Twin Pocket Weldon Shank

d1

D*

5900V30 Technical Advice


Thread Milling Cutter Order Example: 5900V30-A063R
Milling Insert Order Example: TM30N1.0ISO SFZ
For complete cutting conditions refer to page: A288
Four Pocket Shell Mill Fixation

A
260
Whitworth BSPT NPT NPTF
Inserts for 5900 V30 h

l
s
Dimensions (mm)
Work
EDP # Part Number Grade Material l h s
023447 TM30N1.0ISO SFZ 30 16 5,50 TM30_ISO
014785 TM30N1.5ISO SFZ 30 16 5,50 Internal
023448 TM30N2.0ISO SFZ 30 16 5,50
024775 TM30N2.5ISO SFZ 30 16 5,50
021346 TM30N3.0ISO SFZ 30 16 5,50
021347 TM30N4.0ISO SFZ 30 16 5,50
021348 TM30N4.5ISO SFZ 30 16 5,50
021349 TMS30N5.0ISO SFZ 30 16 5,50
023471 TMS30N6.0ISO SFZ 30 16 5,50

027157 TM30N20UN SFZ 30 16 5,50 TM30_UNIFIED


014790 TM30N16UN SFZ 30 16 5,50 Internal
023446 TM30N14UN SFZ 30 16 5,50
014789 TM30N12UN SFZ 30 16 5,50
014788 TM30N10UN SFZ 30 16 5,50
017364 TM30N8UN SFZ 30 16 5,50
017395 TM30N6UN SFZ 30 16 5,50
021350 TMS30N5UN SFZ 30 16 5,50
023469 TMS30N4.5UN SFZ 30 16 5,50

023441 TM30E1.0ISO SFZ 30 16 5,50 TM30_ISO


023442 TM30E1.5ISO SFZ 30 16 5,50 External

023443 TM30E12UN SFZ 30 16 5,50 TM30_UNIFIED


014787 TM30E10UN SFZ 30 16 5,50 External
027176 TM30E9UN SFZ 30 16 5,50
022618 TM30E8UN SFZ 30 16 5,50

027185 TM30E12UNJ SFZ 30 16 5,50 TM30_UNJ


External

021354 TM30EN16W SFZ 30 16 5,50 TM30_WHITWORTH


021353 TM30EN14W SFZ 30 16 5,50 Internal & External
023445 TM30EN12W SFZ 30 16 5,50
021352 TM30EN11W SFZ 30 16 5,50
021351 TM30EN8W SFZ 30 16 5,50
023468 TM30EN6W SFZ 30 16 5,50

021355 TMT30EN11BSPT SFZ 30 16 5,50 TM30_BSPT


Internal & External

014792 TMT30EN11.5NPT SFZ 30 16 5,50 TM30_NPT


014791 TMT30EN8NPT SFZ 30 16 5,50 Internal & External

023500 TMT30EN8NPTF SFZ 30 16 5,50 TM30_NPTF


TM = Double sided Internal & External
TMS = Single sided
TMT = Single sided taper form

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

261 A
ISO Unified Whitworth

5900 V40 Indexable Thread Milling Cutters


d1
5900 V Single Pocket Weldon Shank
Dimensions (mm) Spares
No. of
EDP # Part Number D* d1 d2 L L1 teeth EDP# EDP#
021563 5900V40WA048R 48 40 35 153 78 1 023049 60F5012T 015241 T20

5900 V Twin Pocket Weldon Shank


L 021567 5900V40WA050R 50 40 38 153 78 2 023049 60F5012T 015241 T20
d2
5900 V Four Pocket Shell Mill Fixation
021571 5900V40-A080R 80 27 - 65 - 4 023049 60F5012T 015241 T20
L1 021572 5900V40-A100R 100 32 - 70 - 4 023049 60F5012T 015241 T20
* Minimum bore should be 1/3 greater than D.

D*

Single Pocket Weldon Shank

d1

L
d2

L1

D*

Twin Pocket Weldon Shank

d1

D*

5900V14 Technical Advice


Thread Milling Cutter Order Example: 5900V40-A080R
Milling Insert Order Example: TM40N1.0ISO SFZ
For complete cutting conditions refer to page: A288
Four Pocket Shell Mill Fixation

A
262
BSPT NPT NPTF
Inserts for 5900 V40 h

l
s
Dimensions (mm)
Work
EDP # Part Number Grade Material l h s
023454 TM40N0.751ISO SFZ 40 20 6,30 TM40_ISO
024778 TM40N1.0ISO SFZ 40 20 6,30 Internal
023455 TM40N1.5ISO SFZ. 40 20 6,30
024779 TM40N2.0ISO SFZ 40 20 6,30
014793 TM40N3.0ISO SFZ 40 20 6,30
014794 TM40N4.0ISO SFZ 40 20 6,30
023457 TM40N5.0ISO SFZ 40 20 6,30
023458 TM40N6.0ISO SFZ. 40 20 6,30
023472 TMS40N8.0ISO SFZ 40 20 6,30

014796 TM40N20UN SFZ 40 20 6,30 TM40_UNIFIED


014795 TM40N12UN SFZ 40 20 6,30 Internal
017350 TM40N8UN SFZ 40 20 6,30

023451 TM40E6.0ISO SFZ 40 20 6,30 TM40_ISO


External

023450 TM40E12UN SFZ 40 20 6,30 TM40_UNIFIED


External

023453 TM40EN16W SFZ 40 20 6,30 TM40_


021358 TM40EN11W SFZ 40 20 6,30 WHITWORTH
021357 TM40EN8W SFZ 40 20 6,30 Internal & External
021356 TM40EN6W SFZ 40 20 6,30
021359 TMS40EN4W SFZ 40 20 6,30

021360 TMT40EN11BSPT SFZ 40 20 6,30 TM40_BSPT


Internal & External

014798 TMT40EN11.5NPT SFZ 40 20 6,30 TM40_NPT


014797 TMT40EN8NPT SFZ 40 20 6,30 Internal & External

027193 TMT40EN11.5NPTF SFZ 40 20 6,30 TM40_NPTF


TM = Double sided Internal & External
TMS = Single sided
TMT = Single sided taper form

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

263 A
Insert Designation

A 1
P 2
F 3
W 4
16 5

1 Shape 2 Clearance
A H M O R C D E G

S T X Z N P Other normal clearances


special requiring SPECIAL
specification Symbol O.

3 Tolerance
Class D M S

A(1) mm ±0,025 ±0,005 ±0,025

C(1) mm ±0,025 ±0,013 ±0,025

E(1) mm ±0,025 ±0,025 ±0,025

F(1) mm ±0,013 ±0,005 ±0,025

G mm ±0,025 ±0,025 ±0,130

H(1) mm ±0,013 ±0,013 ±0,025

J(1) mm from ±0,050 ±0,005 ±0,025


to ±0,150

K(1) mm from ±0,050 ±0,013 ±0,025


to ±0,150

L(1) mm from ±0,050 ±0,025 ±0,025


to ±0,150

M mm from ±0,050 from ±0,080 ±0,13


to ±0,150 to ±0,200

N mm from ±0,050 from ±0,080 ±0,025


to ±0,150 to ±0,200

U mm from ±0,080 from ±0,130 ±0,13


to ±0,250 to ±0,380

(1) Indexable inserts with ground wiper edges. (2) Dependent upon the insert size (see ISO 1832 standard)

4 Type
N R W T

X = With dimensions or details requiring additional specifications.

A
264
04 6
PD 7
T
8
R 9
-
10

5 Size 6 Thickness
A H M O R

02 = 2,38 mm
03 = 3,18 mm

S T Z

T3 = 3,97 mm
04 = 4,76 mm

7 Corner
M5 = 5,0 mm
Rounded Corner Inserts 05 = 5,56 mm
06 = 6,35 mm
Value of corner radius given in 1/10 mm

Note: For sharp corner


Symbol = 00
8 Edge Condition
Rounded Inserts F E T
Symbol = 00
If the Ø is converted from an inch value.
Sharp Cutting Rounded Chamfered
Symbol = M0 Edges Cutting Edges Cutting Edges
If the Ø is converted from a metric value.
K S P
1 2 Inserts With Wiper Edges.

Double Chamfered Double


Chamfered Rounded Chamfered Rounded
Cutting Edges Cutting Edges Cutting Edges
Two Letter Symbol:
OPTIONAL SYMBOL
1 For cutting 2 For wiper edge
edge angle r normal clearance

A = 45° A = 3°
9 Cutting Direction
D = 60° B = 5°
E = 75° C = 7°
R L N
F = 85° D = 15°
P = 90° E = 20°
F = 25°
G = 30°
N = 0° Right Hand Insert Left Hand Insert
P = 11°

Z = Any other wiper edge clearance.

OPTIONAL SYMBOL Neutral Insert


10 Optional
Manufacturers optional symbol consisting of numbers
or letters; shall be separated from the standardised
designation by a dash (-).
OPTIONAL SYMBOL

A
265
Insert Grades
Uncoated Grades

GRADE SF30
A tough grade intended for milling of steel, alloyed steel and stainless steel
The grade SF30 works well with or without coolant.

GRADE X44
Grade containing ruthenium for use on steel and alloyed steel.
The grade X44 is recommended where toughness is more important than wear.
application area: alloyed steel.

GRADE GH1
Micrograin grade designed for use on cast iron, and also bronzes, aluminiums,
kevlar, etc. The grade GH1 works well with or without coolant.

GRADE SU5400
A tough uncoated P40 grade for unalloyed and alloyed steels.

A
266
Insert Grades

CN25 CERMET
Application with limited shocks. Excellent surface finish.
High resistance to wear and plastic deformation.
For finish face milling of steels, cast irons, aluminium, etc....
with wiper insert SPHX 12M512 EN.

267 A
Insert Grades
coated Grades

GRADE PFZ
Coated with TiN-TiC-TiN by CVD.
Coating thickness 3-5microns
For use on steel, alloyed steel and stainless steel, with or without coolant
with coolant, PFZ performs well when milling titanium or nickel based
alloys, and ductile iron.

X400
Coated with TiAlN by PVD
A high performance grade with a high level of toughness and high wear
resistant, thin layer PVD coating, for use in demanding conditions of high
metal removal rates or interrupted cuts. This specifically designed grade
(patent pending) allows high levels of cutting pressure and offers
increased security of the cutting edge. For use on low and medium carbon
steels, tool steels and hardened steel (52 - 56 HRc)

X500
Coated with TiN-TiC-TiN by CVD
Coating thickness 3-5microns
A high performance, premium carbide grade with a high level of toughness
and a specially developed CVD coating for demanding milling applications.
This unique grade operates at low to medium cutting speeds and is capable
of high metal removal rates while retaining a secure cutting edge. For use
in alloyed steels, stainless steels and high temperature alloys.

GRADE SFZ
Micrograin carbide with TiN PVD coating. For operations requiring a sharp
edge condition.

GRADE MP91M
TiN-MT TiCN-Al2O3 by CVD
Coating thickness 4-7microns
For use on steel, alloyed steel and cast iron. With its aluminium oxide coating,
the grade MP91M is recommended every time wear characteristics are more
important than toughness.

A
268
Insert Grades
coated Grades

GRADE SC3025
Coated with TiN - TiCN - Al2O3 by CVD
A new high performance cast iron grade is now available for milling. Grade SC3025
is a multi-layer CVD coating designed to offer wear and abrasion resistance in
these materials.

GRADE SP4036
Micrograin carbide with multilayer TiAlN PVD coating. It has a lower friction
coefficient and a lower cutting energy during finishing. The sharper cutting edge
reduces the built-up edge damage and gives the workpiece an excellent surface
finish. Recommended for alloyed steel and grey, spheroidal, nodular, malleable and
compacted graphite cast iron at higher speeds

GRADE SP5464
TiAlN by PVD
A tough coated grade for steels and cast irons.

GRADE SP6564
Carbide coated with TiAlN and lubricity layer PVD coating. It has a lower friction
coefficient and a lower cutting energy during finishing. The sharper cutting edge
reduces the built-up edge damage and gives the workpiece an excellent surface
finish. Recommended for stainless steel and iron, in either higher speed or dry
machining applications.

GRADE SP1064
Micrograin carbide with TiAlN and lubricity layer PVD coating.
For semi-finish and finish machining. Ideal for ball nose cutters at
higher surface speeds, or for greater wear resistance.

269 A
Insert Geometries

-2C
–2C geometry has an open chip breaker that reduces cutting pressure while
maintaining insert strength. –2C is ideal for machining low carbon steel.

-3M
–3M has the strength of a flat top “W” insert, however its helical cutting edge
helps to reduce machine power consumption.

-41
–41 is a general purpose geometry mainly applied to utility ground inserts. This
economical geometry is available with a number of insert styles for use in all
approach angles. The –41 geometry has a strong cutting edge with a very high
positive rake and can be used with low feed rates.

-42
–42 is a general purpose geometry for use on most materials. The positive
rake and T-land combine to create a strong cutting edge. For 90˚ milling, the
–42 geometry is the first choice for tough operations. It is available on
precision ground insert styles – AP series, SDHT and MPHT in a number of
coated grades. High feed rates are possible with this geometry in 90˚ and 45˚
lead angle milling.

A
270
Insert Geometries

-421
–421 geometry is for medium finishing operations in high temperature alloys,
titanium, stainless steels, and difficult-to-machine materials. The high positive rake
angle prevents built-up edges in these tough materials. RPHT and SDHT inserts
are available with the –421 geometry for 45˚ and 0˚ milling operations. The –421 is
for finishing and for high temperature alloys requiring a sharp cutting edge.

-43
–43 is a general purpose geometry designed to handle tough, sticky materials
such as stainless steels and high temperature alloys. It is applied to utility ground
inserts with ground wiper edges for excellent surface finish and closer axial runout
tolerance. ADKT, APKT and MPMT are available with the –43 geometry for use in
Stellram’s 90˚ cutters.

-44
–44 geometry is peripheral ground with a ground facet for producing the best
surface quality in most materials while reducing cutting pressure and power
consumption.

271 A
Insert Geometries

-441
–441 geometry is a peripheral ground insert with a sharp cutting edge for use
on aluminium alloys, titanium alloys, copper and brass. The–441 geometry
provides freer cutting in 90˚ and 45˚ operations and reduces the “suction
effect” associated with higher helical geometries.

-45
–45 geometry is designed for roughing and semi-finishing. Available with a
number of grades, –45 geometry allows machining of a wide range of
materials. It is available on utility ground inserts with ground wiper edges for
good surface finishes. The–45 geometry provides freer cutting in 90˚ and
45˚ operations and reduces the “suction effect” associated with higher
helical geometries.

-46
The –46 geometry is a fully peripheral ground geometry for increased accuracy
available on A-style inserts with a radius. The inserts have a ground facet
improving surface finishes on the component floor. The peripheral grinding
produces a consistent edge condition and accurate radius form.

-47
–47 geometry has similar cutting applications as the –45 geometry, with a
slightly lower cutting pressure and performs well with high temperature alloys.

-J
–J is a flat top insert with a ground circumference. It is available with various
radius sizes.

A
272
Insert Geometries

-M
–M geometry has a mini chip breaker allowing for low feed per tooth when
chamfering.

...W
…W geometry – Stellram offers a number of flat-top inserts for numerous milling
applications in a wide range of materials. The flat-top inserts are the best choice
for toughness in 90˚, 45˚ and 0˚ milling. This geometry offers a stronger cutting
edge than a chip-groove insert.

-701/-702
–701 geometry is highly suitable for finishing a wide range of materials at low
feedrates. A very high positive rake allows a freer cutting action particularly in
aluminium. Titanium can be finished when the –701 geometry is combined with
grade SFZ. This geometry is available with precision ground Stellram insert
designs. All of the inserts required in the superb Aerostell® cutter use the –701
geometry for its excellent performance on thin-walled components. –702 has a
progressive edge condition allowing machining of harder materials.

-721
-721 is a geometry available on the ADGT12 insert for millling aluminium.
The high positive rake and sharp edge allows a freer cutting action and reduces
built-up edge.

-N
–N is specifically designed for machining steel and iron material. This profile
complements the –701 and –702 geometry series and expands applications for
VAZ cutters.

273 A
Insert Geometries

-P
–P geometry has a reinforced base similar to –T geometry. This makes the
insert thicker and stronger for use in roughing applications on 5210 style
extended flute cutters.

-RA
The –RA geometry is available on precision ODEW inserts for milling cast iron.
The extended facet on this insert geometry allows a 50% higher feed rate for
high productivity. The geometry is available with SC3025, our top cast iron
milling grade.

RG..S
RG..S geometry is designed for finish machining of 3D moulds. It is extremely
accurate and gives a very long tool life. The RG..S works much better than the
RG, when machining a side wall that is close to 90˚.

SN
SN is our strongest in this range and is ideal for unstable cutting conditions,
long overhangs and very high feedrates.

A
274
Insert Geometries

...T
…T geometry is for general purpose applications, particularly in 45˚ milling
operations and is found on a wide range of Stellram inserts. This design is nearly
as tough as flat-top inserts while providing excellent chip breaking ability.

TN
TN is similar to –SN, but has a smaller edge preparation which reduces machine
power consumption.

275 A
85°
A Style Milling Inserts
d

r l Dimensions (mm)
s
ADET_-42 EDP # Part Number Grade d l s r hm min
Ground circumference χ 90° 024912 ADET 09 0310SR-42 MP91M 6,35 9,2 3,18 1,0 0,1
one face pressed chip-breaker. 024913 ADET 09 0310SR-42 X500 6,35 9,2 3,18 1,0 0,1
ADET_-44 024914 ADET 09 03PDER-44 MP91M 6,35 9,2 3,18 Facet 0,04
Ground circumference χ 90° 024915 ADET 09 03PDER-44 PFZ 6,35 9,2 3,18 Facet 0,04
one face pressed chip-breaker.
ADET_-441 024916 ADET 09 03PDER-441 GH1 6,35 9,2 3,18 Facet 0,03
Ground circumference χ 90° 029098 ADGT 12T 3PDFR-721 GH1 7,87 12,7 3,76 Facet 0,05
one face pressed chip-breaker.
ADGT_-721 029326 ADHT 12T 3PDER-46 MP91M 7,87 12,7 3,76 Facet 0,05
029327 ADHT 12T 3PDER-46 SP3025 7,87 12,7 3,76 Facet 0,05
Ground circumference χ 90°
one face pressed chip-breaker. 029328 ADHT 12T 308ER-46 SP6564 7,87 12,7 3,76 0,8 0,05
029329 ADHT 12T 308ER-46 X500 7,87 12,7 3,76 0,8 0,05
ADHT_-46 029330 ADHT 12T 316ER-46 MP91M 7,87 12,7 3,76 1,6 0,05
Ground circumference χ 90° 029331 ADHT 12T 316ER-46 X500 7,87 12,7 3,76 1,6 0,05
one face pressed chip-breaker.
029336 ADHT 12T 320ER-46 SP6564 7,87 12,7 3,76 2,0 0,05
029337 ADHT 12T 320ER-46 X500 7,87 12,7 3,76 2,0 0,05
029332 ADHT 12T 324ER-46 SP6564 7,87 12,7 3,76 2,4 0,05
029333 ADHT 12T 324ER-46 X500 7,87 12,7 3,76 2,4 0,05
029338 ADHT 12T 330ER-46 SP6564 7,87 12,7 3,76 3,0 0,05
029339 ADHT 12T 330ER-46 X500 7,87 12,7 3,76 3,0 0,05
029337 ADHT 12T 332ER-46 SP6564 7,87 12,7 3,76 3,2 0,05
029336 ADHT 12T 332ER-46 X500 7,87 12,7 3,76 3,2 0,05
029334 ADHT 12T 340ER-46 SP6564 7,87 12,7 3,76 4,0 0,05
029335 ADHT 12T 340ER-46 X500 7,87 12,7 3,76 4,0 0,05

ADKT_-43 017286 ADKT 09 03PDER-43 MP91M 6,35 9,2 3,5 Facet 0,05
024917 ADKT 09 03PDER-43 PFZ 6,35 9,2 3,5 Facet 0,05
Ground wiper edges χ 90°
one face pressed chip-breaker. 027888 ADKT 09 03PDER-43 SC3025 6,35 9,2 3,5 Facet 0,05
015150 ADKT 09 03PDER-43 X500 6,35 9,2 3,5 Facet 0,05
027715 ADKT 09 03PDER-43 SP6564 6,35 9,2 3,5 Facet 0,05
024138 ADKT 09 0310ER-43 X500 6,35 9,2 3,5 1,0 0,05

ADKT_-45 027915 ADKT 12T 3PDER-45 MP91M 7,87 12,7 3,76 Facet 0,05
Ground circumference χ 90° 027916 ADKT 12T 3PDER-45 SP3025 7,87 12,7 3,76 Facet 0,05
one face pressed chip-breaker. 027914 ADKT 12T 3PDER-45 SP6564 7,87 12,7 3,76 Facet 0,05
027913 ADKT 12T 3PDER-45 X500 7,87 12,7 3,76 Facet 0,05
023082 ADKT 15 05PDER-45 MP91M 9,65 16,05 5,56 Facet 0,06
023083 ADKT 15 05PDER-45 X500 9,65 16,05 5,56 Facet 0,06
027716 ADKT 15 05PDER-45 SP6564 9,65 16,05 5,56 Facet 0,06

ADKT_-47 022226 ADKT 15 05PDER-47 MP91M 9,65 16,05 5,56 Facet 0,06
Ground circumference χ 90° 022227 ADKT 15 05PDER-47 PFZ 9,65 16,05 5,56 Facet 0,06
one face pressed chip-breaker. 022889 ADKT 15 05PDER-47 SP6564 9,65 16,05 5,56 Facet 0,06
026108 ADKT 15 05PDER-47 X500 9,65 16,05 5,56 Facet 0,06

ADLT_-47 026098 ADLT 15 0516ER-47 MP91M 9,65 16,05 5,56 1,6 0,06
Ground circumference χ 90° 026103 ADLT 15 0516ER-47 SP6564 9,65 16,05 5,56 1,6 0,06
one face pressed chip-breaker. 026099 ADLT 15 0524ER-47 MP91M 9,65 16,05 5,56 2,4 0,06
026104 ADLT 15 0524ER-47 SP6564 9,65 16,05 5,56 2,4 0,06
026100 ADLT 15 0532ER-47 MP91M 9,65 16,05 5,56 3,2 0,06
026105 ADLT 15 0532ER-47 SP6564 9,65 16,05 5,56 3,2 0,06
026101 ADLT 15 0550ER-47 MP91M 9,65 16,05 5,56 5,0 0,06
026106 ADLT 15 0550ER-47 SP6564 9,65 16,05 5,56 5,0 0,06
026102 ADLT 15 0564ER-47 MP91M 9,65 16,05 5,56 6,4 0,06
AOCW_-N 026107 ADLT 15 0564ER-47 SP6564 9,65 16,05 5,56 6,4 0,06
Ground circumference
χ 90° without chip-breaker.
015204 AOCW 35 04PZTR-N PFZ 11,86 35,8 4,76 Facet 0,10
AOCX_-N702
-N701 015151 AOCX 35 04PZER-N702 SFZ 11,86 35,8 4,76 Facet 0,04
Completely ground
χ 90° concave face. 015152 AOCX 35 04PZFR-N701 PFZ 11,86 35,8 4,76 Facet 0,02

A 276
A Style Milling Inserts
85°

Dimensions (mm) r l s
EDP # Part Number Grade d l s r hm min
024918 AOHW 09 0302ER-J PFZ 6,9 9,2 3,18 0,2 0,04 AOHW_-J
023084 AOHW 09 0302ER-J SFZ 6,9 9,2 3,18 0,2 0,04 Ground circumference χ 90°
025813 AOHW 09 0302FR-J SP4036 6,9 9,2 3,18 0,2 0,04 without chip-breaker.
017287 AOHW 09 0304ER-J MP91M 6,9 9,2 3,18 0,4 0,04
023086 AOHW 09 0304ER-J PFZ 6,9 9,2 3,18 0,4 0,04
017617 AOHW 09 0304ER-J SFZ 6,9 9,2 3,18 0,4 0,04
017288 AOHW 09 0308ER-J MP91M 6,9 9,2 3,18 0,8 0,04
023087 AOHW 09 0308ER-J PFZ 6,9 9,2 3,18 0,8 0,04
024919 AOHW 09 0310ER-J PFZ 6,9 9,2 3,18 1,0 0,04
023088 AOHW 09 0312ER-J PFZ 6,9 9,2 3,18 1,2 0,04
024111 AOHW 09 0315ER-J PFZ 6,9 9,2 3,18 1,5 0,04
023093 AOHW 09 0320ER-J PFZ 6,9 9,2 3,18 2,0 0,04
023095 AOHW 09 0330ER-J PFZ 6,9 9,2 3,18 3,0 0,04
015205 AOHW 09 03PFFR-J SFZ 6,9 9,2 3,18 Facet 0,03 AOHW_-J
023097 AOHW 09 03PFTR-J PFZ 6,9 9,2 3,18 Facet 0,10 Ground circumference χ 90°
015206 AOHW 09 03PFTR-J X500 6,9 9,2 3,18 Facet 0,10 without chip-breaker.
017289 AOHW 09 03PFTR-J MP91M 6,9 9,2 3,18 Facet 0,10
027717 AOHW 09 03PFTR-J SP6564 6,9 9,2 3,18 Facet 0,10
023102 APET 16 0402TR-42 PFZ 9,52 16,66 4,76 0,2 0,1 APET_-42
023103 APET 16 0408TR-42 PFZ 9,52 16,66 4,76 0,8 0,1 Ground circumference χ 90°
023104 APET 16 0410TR-42 PFZ 9,52 16,66 4,76 1,0 0,1 one face pressed chip-breaker.
023105 APET 16 0415TR-42 PFZ 9,52 16,66 4,76 1,5 0,1
023106 APET 16 0420TR-42 PFZ 9,52 16,66 4,76 2,0 0,1
017619 APET 16 0425TR-42 X500 9,52 16,66 4,76 2,5 0,1
024949 APET 16 0425TR-42 PFZ 9,52 16,66 4,76 2,5 0,1
023107 APET 16 0430TR-42 PFZ 9,52 16,66 4,76 3,0 0,1
017290 APET 16 0440TR-42 MP91M 9,52 16,66 4,76 4,0 0,1
024921 APET 16 0440TR-42 PFZ 9,52 16,66 4,76 4,0 0,1
017620 APET 16 0440TR-42 X500 9,52 16,66 4,76 4,0 0,1
025804 APET 16 0460TR-42 PFZ 9,52 16,66 4,76 6,0 0,1
017621 APEX 16 04PDER-701 PFZ 9,52 16,66 4,76 Facet 0,02 APEX_-701
017622 APEX 16 04PDEL-701 PFZ 9,52 16,66 4,76 Facet 0,02 Completely ground χ 90°
017623 APEX 16 04PDFR-701 SFZ 9,52 16,66 4,76 Facet 0,02 concave face.
014066 APEX 16 04PDFR-701 GH1 9,52 16,66 4,76 Facet 0,02
017624 APEX 16 04PDFL-701 GH1 9,52 16,66 4,76 Facet 0,02
017291 APFW 16 04PDER MP91M 9,52 16,66 4,76 Facet 0,04 APFW_
017627 APFW 16 04PDTR X44 9,52 16,66 4,76 Facet 0,1 Ground circumference χ 90°
024922 APFW 16 04PDTL X44 9,52 16,66 4,76 Facet 0,1 without chip-breaker.
017628 APFW 16 04PDTR GH1 9,52 16,66 4,76 Facet 0,1
017630 APFW 16 04PDTL GH1 9,52 16,66 4,76 Facet 0,1
027883 APFW 16 04PDTR SC3025 9,52 16,66 4,76 Facet 0,1
017626 APFW 16 04PDTR SF30 9,52 16,66 4,76 Facet 0,1
017629 APFW 16 04PDTR SFZ 9,52 16,66 4,76 Facet 0,1
024075 APFW 16 04PDTL SFZ 9,52 16,66 4,76 Facet 0,1
017632 APFW 16 04PDER SF30 9,52 16,66 4,76 Facet 0,05
APHT_
017633 APHT 16 04PDER SFZ 9,52 16,66 4,76 Facet 0,05 Ground circumference χ 90°
015154 APHT 16 04PDFR GH1 9,52 16,66 4,76 Facet 0,02 one face chip-breaker.

017293 APHT 16 04PDTR-42 MP91M 9,52 16,66 4,76 Facet 0,1 APHT_-42
017292 APHT 16 04PDTL-42 MP91M 9,52 16,66 4,76 Facet 0,1 Ground circumference χ 90°
017634 APHT 16 04PDTR-42 PFZ 9,52 16,66 4,76 Facet 0,1 one face chip-breaker.
024088 APHT 16 04PDTL-42 PFZ 9,52 16,66 4,76 Facet 0,1
015155 APHT 16 04PDTR-42 X500 9,52 16,66 4,76 Facet 0,1
017635 APHT 16 04PDTL-42 X500 9,52 16,66 4,76 Facet 0,1
027718 APHT 16 04PDTR-42 SP6564 9,52 16,66 4,76 Facet 0,1
027910 APHT 16 04PDTR-42 SP6564 9,52 16,66 4,76 Facet 0,1 APHW_
Ground circumference χ 90°
017636 APHW 16 0440TR X44 9,52 16,66 4,76 4,0 0,1 without chip-breaker.

277A
85°
A, H Style Milling Inserts
d

r l Dimensions (mm)
s
EDP # Part Number Grade d l s r hm min
APHT_-46 027869 APHT 16 04 08ER-46 X500 9,52 16,66 4,76 0,8 0,1
Ground circumference χ 90° 027863 APHT 16 04 08ER-46 SP6564 9,52 16,66 4,76 0,8 0,1
one face pressed chip-breaker. 027870 APHT 16 04 16ER-46 X500 9,52 16,66 4,76 1,6 0,1
027864 APHT 16 04 16ER-46 SP6564 9,52 16,66 4,76 1,6 0,1
027871 APHT 16 04 24ER-46 X500 9,52 16,66 4,76 2,4 0,1
027865 APHT 16 04 24ER-46 SP6564 9,52 16,66 4,76 2,4 0,1
027872 APHT 16 04 32ER-46 X500 9,52 16,66 4,76 3,2 0,1
027862 APHT 16 04 32ER-46 SP6564 9,52 16,66 4,76 3,2 0,1
027873 APHT 16 04 40ER-46 X500 9,52 16,66 4,76 4,0 0,1
027866 APHT 16 04 40ER-46 SP6564 9,52 16,66 4,76 4,0 0,1
027874 APHT 16 04 50ER-46 X500 9,52 16,66 4,76 5,0 0,1
027867 APHT 16 04 50ER-46 SP6564 9,52 16,66 4,76 5,0 0,1
027875 APHT 16 04 64ER-46 X500 9,52 16,66 4,76 6,4 0,1
027868 APHT 16 04 64ER-46 SP6564 9,52 16,66 4,76 6,4 0,1

APKT_-2C 011488 APKT 16 0408E-2C MP91M 9,52 16,66 4,76 0,8 0,10
Ground wiper edges χ 90° 010796 APKT 16 0408E-2C PFZ 9,52 16,66 4,76 0,8 0,10
one face pressed chip-breaker.
APKT_-3M 011676 APKT 10 03PDER-3M MP91M 6,68 10,5 3,47 Facet 0,05
Ground circumference χ 90° 017861 APKT 10 03PDFR-3M GH1 6,68 10,5 3,47 Facet 0,05
one face pressed chip-breaker. 011649 APKT 16 04PDER-3M MP91M 9,52 16,66 4,76 Facet 0,1

APKT_-43 017294 APKT 16 04PDER-43 MP91M 9,52 16,66 4,76 Facet 0,08
Ground circumference χ 90° 014067 APKT 16 04PDER-43 PFZ 9,52 16,66 4,76 Facet 0,08
one face pressed chip-breaker. 027887 APKT 16 04PDER-43 SC3025 9,52 16,66 4,76 Facet 0,08
015156 APKT 16 04PDER-43 X500 9,52 16,66 4,76 Facet 0,08
027720 APKT 16 04PDER-43 SP6564 9,52 16,66 4,76 Facet 0,08

APKT_-45 024135 APKT 16 04PDER-45 X44 9,52 16,66 4,76 Facet 0,06
Ground circumference χ 90° 023115 APKT 16 04PDER-45 X500 9,52 16,66 4,76 Facet 0,06
one face pressed chip-breaker. 023114 APKT 16 04PDER-45 MP91M 9,52 16,66 4,76 Facet 0,06
027721 APKT 16 04PDER-45 SP6564 9,52 16,66 4,76 Facet 0,06

APKT_-45 023112 APKT 10 03PDER-45 MP91M 6,68 10,5 3,47 Facet 0,05
Ground circumference χ 90° 023113 APKT 10 03PDER-45 X500 6,68 10,5 3,47 Facet 0,05
one face pressed chip-breaker. 027719 APKT 10 03PDER-45 SP6564 6,68 10,5 3,47 Facet 0,05

APKT_-47 026579 APKT 10 03PDER-47 MP91M 6,68 10,5 3,47 Facet 0,05
Ground circumference χ 90° 027890 APKT 10 03PDER-47 SP6564 6,68 10,5 3,47 Facet 0,05
one face pressed chip-breaker. 026580 APKT 10 03PDER-47 X500 6,68 10,5 3,47 Facet 0,05

APMT_-2C 017228 APMT 16 0412E-2C MP91M 9,52 16,66 4,76 1,2 0,1
As pressed circumference χ 90° 013944 APMT 16 0416E-2C MP91M 9,52 16,66 4,76 1,6 0,1
one faced chip-breaker. 013945 APMT 16 0424E-2C MP91M 9,52 16,66 4,76 2,4 0,1
013946 APMT 16 0432E-2C MP91M 9,52 16,66 4,76 3,2 0,1
017229 APMT 16 0440E-2C MP91M 9,52 16,66 4,76 4,0 0,1
017230 APMT 16 0448E-2C MP91M 9,52 16,66 4,76 4,8 0,1
013947 APMT 16 0464E-2C MP91M 9,52 16,66 4,76 6,4 0,1

HPCT_ 017236 HPCT 09 04ADTR GH1 15,88 9,2 4,76 Facet 0,18
Ground circumference χ 45° 017637 HPCT 09 04ADTR SF30 15,88 9,2 4,73 Facet 0,18
one face pressed chip-breaker. 024065 HPCT 09 04ADTR X44 15,88 9,2 4,76 Facet 0,18

HPHT_ 017295 HPHT 09 04ADTR MP91M 15,88 9,2 4,76 Facet 0,18
Ground circumference χ 45° 024925 HPHT 09 04ADTR PFZ 15,88 9,2 4,73 Facet 0,18
one face pressed chip-breaker.

A 278
M Style Milling Inserts d
86°

Dimensions (mm) r
l s
EDP # Part Number Grade d l s r hm min
024927 MPEX 06 02PPFR-701 GH1 6,35 6,35 2,38 Facet 0,02 MPEX_-701
024926 MPEX 06 02PPFL-701 GH1 6,35 6,35 2,38 Facet 0,02 Completely ground χ 90°
017638 MPEX 06 02PPFR-701 SFZ 6,35 6,35 2,38 Facet 0,02 concave cutting face.
017639 MPEX 06 02PPFL-701 SFZ 6,35 6,35 2,38 Facet 0,02
017640 MPEX 08 03PPER-701 PFZ 7,94 7,94 3,18 Facet 0,02
017641 MPEX 08 03PPEL-701 PFZ 7,94 7,94 3,18 Facet 0,02
017642 MPEX 08 03PPFR-701 GH1 7,94 7,94 3,18 Facet 0,02
024928 MPEX 08 03PPFL-701 GH1 7,94 7,94 3,18 Facet 0,02
017489 MPEX 08 03PPFR-701 SFZ 7,94 7,94 3,18 Facet 0,02
017490 MPEX 08 03PPFL-701 SFZ 7,94 7,94 3,18 Facet 0,02
017643 MPEX 11 04PPFR-701 GH1 11,11 11,11 4,76 Facet 0,02
017644 MPEX 11 04PPFL-701 GH1 11,11 11,11 4,76 Facet 0,02
024148 MPFW 04 02PPTR GH1 4,76 4,76 2,38 Facet 0,07 MPFW_
025799 MPFW 04 02PPTL GH1 4,76 4,76 2,38 Facet 0,07 Ground circumference χ 90°
017645 MPFW 04 02PPTR SF30 4,76 4,76 2,38 Facet 0,07 without chip-breaker.
015158 MPFW 04 02PPTR SFZ 4,76 4,76 2,38 Facet 0,07
015157 MPFW 04 02PPTL SFZ 4,76 4,76 2,38 Facet 0,07
017427 MPFW 04 02PPTR X44 4,76 4,76 2,38 Facet 0,07
017426 MPFW 04 02PPTL X44 4,76 4,76 2,38 Facet 0,07
017649 MPFW 06 02PPTR GH1 6,35 6,35 2,38 Facet 0,07
017652 MPFW 06 02PPTL GH1 6,35 6,35 2,38 Facet 0,07
017647 MPFW 06 02PPTR SF30 6,35 6,35 2,38 Facet 0,07
014400 MPFW 06 02PPTR SFZ 6,35 6,35 2,38 Facet 0,07
015159 MPFW 06 02PPTL SFZ 6,35 6,35 2,38 Facet 0,07
017648 MPFW 06 02PPTR X44 6,35 6,35 2,38 Facet 0,07
017655 MPFW 08 03PPTR GH1 7,94 7,94 3,18 Facet 0,1
017658 MPFW 08 03PPTL GH1 7,94 7,94 3,18 Facet 0,1
017653 MPFW 08 03PPTR SF30 7,94 7,94 3,18 Facet 0,1
017656 MPFW 08 03PPTL SF30 7,94 7,94 3,18 Facet 0,1
014401 MPFW 08 03PPTR SFZ 7,94 7,94 3,18 Facet 0,1
017659 MPFW 08 03PPTL SFZ 7,94 7,94 3,18 Facet 0,1
017654 MPFW 08 03PPTR X44 7,94 7,94 3,18 Facet 0,1
017657 MPFW 08 03PPTL X44 7,94 7,94 3,18 Facet 0,1
017440 MPFW 11 04PPTR GH1 11,11 11,11 4,76 Facet 0,15
017439 MPFW 11 04PPTL GH1 11,11 11,11 4,76 Facet 0,15
018182 MPFW 11 04PPTR SF30 11,11 11,11 4,76 Facet 0,15
018181 MPFW 11 04PPTL SF30 11,11 11,11 4,76 Facet 0,15
017660 MPFW 11 04PPTR SFZ 11,11 11,11 4,76 Facet 0,15
017662 MPFW 11 04PPTL SFZ 11,11 11,11 4,76 Facet 0,15
017777 MPFW 11 04PPTR X44 11,11 11,11 4,76 Facet 0,15
017336 MPFW 11 04PPTL X44 11,11 11,11 4,76 Facet 0,15
017664 MPHT 08 03PPER SFZ 7,94 7,94 3,18 Facet 0,04 MPHT_
017297 MPHT 08 03PPTR-42 MP91M 7,94 7,94 3,18 Facet 0,1 Ground circumference χ 90°
one face pressed chip-breaker.
017296 MPHT 08 03PPTL-42 MP91M 7,94 7,94 3,18 Facet 0,1
023250 MPHT 08 03PPTR-42 PFZ 7,94 7,94 3,18 Facet 0,1 MPHT_-42
023249 MPHT 08 03PPTL-42 PFZ 7,94 7,94 3,18 Facet 0,1 Ground circumference χ 90°
027906 MPHT 08 03PPTL-42 SP6564 7,94 7,94 3,18 Facet 0,1 one face pressed chip-breaker.
015140 MPHT 08 03PPTR-42 X500 7,94 7,94 3,18 Facet 0,1
015138 MPHT 08 03PPTL-42 X500 7,94 7,94 3,18 Facet 0,1
017299 MPHT 11 04PPTR-42 MP91M 11,11 11,11 4,76 Facet 0,1
017298 MPHT 11 04PPTL-42 MP91M 11,11 11,11 4,76 Facet 0,1
027908 MPHT 11 04PPTL-42 SP6564 11,11 11,11 4,76 Facet 0,1
015142 MPHT 11 04PPTR-42 X500 11,11 11,11 4,76 Facet 0,1
015141 MPHT 11 04PPTL-42 X500 11,11 11,11 4,76 Facet 0,1
017666 MPHW 04 02PPTR X500 4,76 4,76 2,38 Facet 0,07 MPHW_
017667 MPHW 04 02PPTL X500 4,76 4,76 2,38 Facet 0,07 Ground circumference
χ 90° without chip-breaker.
017301 MPHW 06 02PPTR MP91M 6,35 6,35 2,38 Facet 0,07
017300 MPHW 06 02PPTL MP91M 6,35 6,35 2,38 Facet 0,07
023253 MPHW 06 02PPTR PFZ 6,35 6,35 2,38 Facet 0,07

A
017669 MPHW 06 02PPTL X500 6,35 6,35 2,38 Facet 0,07
017668 MPHW 06 02PPTR X500 6,35 6,35 2,38 Facet 0,07

279
d 135° M, O & R Style Milling Inserts

r
Dimensions (mm)
l s
EDP # Part Number Grade d l s r hm min
MPMT_-43 015180 MPMT 06 0204EN-43 X500 6,35 6,35 2,38 0,4 0,04
As pressed circumference χ 90°
one face pressed chip-breaker.

MPMW_ 017670 MPMW 08 0304TN SFZ 7,94 7,94 3,18 0,4 0,1
As pressed circumference χ 90°
without chip-breaker.

ODET_-44 022199 ODET 04 04APEN-44 MP91M 12,7 4,0 4,76 Facet 0,04
Ground circumference χ 45° 022198 ODET 04 04APEN-44 X500 12,7 4,0 4,76 Facet 0,04
one face pressed chip-breaker. 027722 ODET 04 04APEN-44 SP6564 12,7 4,0 4,76 Facet 0,04
026591 ODET 06 05APEN-44 MP91M 16,0 6,0 5,55 Facet 0,04
026598 ODET 06 05APEN-44 SP4036 16,0 6,0 5,55 Facet 0,04
027891 ODET 06 05APEN-44 SP6564 16,0 6,0 5,55 Facet 0,04
026592 ODET 06 05APEN-44 X500 16,0 6,0 5,55 Facet 0,04

ODET_-441 024911 ODET 04 04APFN-441 GH1 12,7 4,0 4,76 Facet 0,02
Ground circumference χ 45° 026588 ODET 06 05APEN-441 X500 16,0 6,0 5,55 Facet 0,02
one face pressed chip-breaker.

ODEW_-RA 027884 ODEW 04 04APTR-RA SC3025 12,7 4,0 4,76 Facet 0,19
As pressed circumference χ 45° 027885 ODEW 06 05APTR-RA SC3025 16,0 6,0 5,55 Facet 0,19
without chip-breaker.

ODET_-41 017775 ODET 04 04APEN-41 MP91M 12,7 4,0 4,76 Facet 0,04
As pressed circumference χ 45° 022061 ODET 04 04APEN-41 X500 12,7 4,0 4,76 Facet 0,04
one face pressed chip-breaker. 027724 ODET 04 04APEN-41 SP6564 12,7 4,0 4,76 Facet 0,04
026589 ODET 06 05APEN-41 MP91M 16,0 6,0 5,55 Facet 0,04
026597 ODET 06 05APEN-41 SP4036 16,0 6,0 5,55 Facet 0,04
026590 ODET 06 05APEN-41 X500 16,0 6,0 5,55 Facet 0,04

ODMT_-41 017303 ODMT 04 0408EN-41 MP91M 12,7 4,0 4,76 0,8 0,04
As pressed circumference χ 45° 015143 ODMT 04 0408EN-41 X500 12,7 4,0 4,76 0,8 0,04
one face pressed chip-breaker. 027723 ODMT 04 0408EN-41 SP6564 12,7 4,0 4,76 0,8 0,04

ODMW_-SN 017304 ODMW 04 0408SN MP91M 12,7 4,0 4,76 0,8 0,27
015143 ODMW 04 0408SN PFZ 12,7 4,0 4,76 0,8 0,27
As pressed circumference
χ 45° without chip-breaker. 029096 ODMW 04 0408SN SC3025 12,7 4,0 4,76 0,8 0,27
024115 ODMW 04 0408SN X44 12,7 4,0 4,76 0,8 0,27
017672 ODMW 04 0408SN X500 12,7 4,0 4,76 0,8 0,27
027197 ODMW 04 0408SN SP6564 12,7 4,0 4,76 0,8 0,27
025836 ODMW 06 0512SN MP91M 16,0 6,0 5,55 1,2 0,27
029097 ODMW 06 0512SN SC3025 16,0 6,0 5,55 1,2 0,27
025837 ODMW 06 0512SN SF30 16,0 6,0 5,55 1,2 0,27
025838 ODMW 06 0512SN X500 16,0 6,0 5,55 1,2 0,27
027743 ODMW 06 0512SN SP6564 16,0 6,0 5,55 1,2 0,27

ODMW_-TN 026595 ODMW 06 0512TN MP91M 16,0 6,0 5,55 1,2 0,17
As pressed circumference 026599 ODMW 06 0512TN SP4036 16,0 6,0 5,55 1,2 0,17
χ 45° without chip-breaker. 027893 ODMW 06 0512TN SP6564 16,0 6,0 5,55 1,2 0,17
026596 ODMW 06 0512TN X500 16,0 6,0 5,55 1,2 0,17

RDET_-701 025739 RDET 07 02M0E-701 SP4036 7,0 - 2,38 3,5 0,03


Ground circumference 025743 RDET 10 03M0E-701 SP4036 10,0 - 3,18 5,0 0,05
one face pressed chip-breaker. 029297 RDET 12 T3M0E-701-X6 SP4036 12,0 - 3,97 6,0 0,05
029298 RDET 16 04M0E-701-X6 SP4036 16,0 - 4,76 8,0 0,05

A 280
R Style Milling Inserts

d
s
Dimensions (mm)
EDP # Part Number Grade d l s r hm min
025737 RDHW 07 02M0T SP4036 7,0 - 2,38 3,5 0,075 RDHW_
025741 RDHW 10 03M0T SP4036 10,0 - 3,18 5,0 0,15 Ground circumference
029299 RDHW 12 T3M0T-20-X6 SP4036 12,0 - 3,97 6,0 0,20 without chip-breaker.
029301 RDHW 12 T3M0T-20-X6 SP5464 12,0 - 3,97 6,0 0,20
029302 RDHW 12 T3M0T-X6 SP4036 12,0 - 3,97 6,0 0,15
029303 RDHW 12 T3M0T-X6 SP5464 12,0 - 3,97 6,0 0,15
029306 RDHW 16 04M0T-30-X8 SP4036 16,0 - 4,76 8,0 0,30
027478 RDHW 16 04M0T-30-X8 SP5464 16,0 - 4,76 8,0 0,30
029304 RDHW 16 04M0T-X8 SP4036 16,0 - 4,76 8,0 0,15
025749 RDHW 16 04M0T-X8 SP5464 16,0 - 4,76 8,0 0,15

029313 RDMW 12 T3M0T-20-X6 SP5464 12,0 - 3,97 6,0 0,20 RDMW_


029314 RDMW 12 T3M0T-X6 SP5464 12,0 - 3,97 6,0 0,15 As pressed circumference
029312 RDMW 16 04M0T-30-X8 SP5464 16,0 - 4,76 8,0 0,30 without chip-breaker.
029311 RDMW 16 04M0T-X8 SP5464 16,0 - 4,76 8,0 0,15
017673 RDMW 16 06M0S SF30 16,0 - 6,35 8,0 0,30
027816 RDMW 16 06M0S SU5400 16,0 - 6,35 8,0 0,30
015183 RDMW 16 06M0S X500 16,0 - 6,35 8,0 0,30

027795 RG 10S SP1064 10,0 - 2,0 5,0 0,02 RG..S_


027796 RG 12S SP1064 12,0 - 2,5 6,0 0,02 Completely ground.
027797 RG 16S SP1064 16,0 - 3,0 8,0 0,02
027798 RG 20S SP1064 20,0 - 3,5 10,0 0,02
027799 RG 25S SP1064 25,0 - 4,0 12,5 0,02

017679 RPET 10 T3M0E SFZ 10,0 - 3,97 5,0 0,03 RPET_


017678 RPET 10 T3M0E X44 10,0 - 3,97 5,0 0,03 Ground circumference
029279 RPET 12 04M0E-X4 X44 12,0 - 4,76 6,0 0,03 one face pressed chip-breaker.
029280 RPET 12 04M0E-X4 SFZ 12,0 - 4,76 6,0 0,03
029271 RPET 12 04M0E-X4 SP4036 12,0 - 4,76 6,0 0,03

024755 RPEW 06 02M0T X500 6,0 - 2,38 3,0 0,1 RPEW_


024756 RPEW 08 03M3T PFZ 8,0 - 3,18 4,0 0,1 Ground circumference
without chip-breaker.

024757 RPEX 08 03M3E X44 8,0 - 3,18 3,0 0,02 RPEX_


Completely ground
concave cutting face.
023312 RPEX 06 02M0E-701 PFZ 6,0 - 2,38 3,0 0,02 RPEX_-701
017686 RPEX 06 02M0F-701 GH1 6,0 - 2,38 3,0 0,02 Completely ground
015212 RPEX 06 02M0F-701 SFZ 6,0 - 2,38 3,0 0,02 concave cutting face.
024104 RPEX 06 02M0F-701 X44 6,0 - 2,38 3,0 0,02
015214 RPEX 08 03M3E-701 PFZ 8,0 - 3,18 4,0 0,02
023315 RPEX 08 03M3F-701 GH1 8,0 - 3,18 4,0 0,02
015213 RPEX 08 03M3F-701 SFZ 8,0 - 3,18 4,0 0,02
015215 RPEX 10 T3M0E-701 PFZ 10,0 - 3,97 5,0 0,02
017688 RPEX 10 T3M0F-701 GH1 10,0 - 3,97 5,0 0,02
023317 RPEX 10 T3M0F-701 SFZ 10,0 - 3,97 5,0 0,02
029284 RPEX 12 04M0E-701-X4 GH1 12,0 - 4,76 6,0 0,02
029283 RPEX 12 04M0F-701-X4 SFZ 12,0 - 4,76 6,0 0,02
029282 RPEX 12 04M0F-701-X4 X500 12,0 - 4,76 6,0 0,02

024082 RPHT 10 T3M0T PFZ 10,0 - 3,97 5,0 0,075 RPHT_


017690 RPHT 10 T3M0T X500 10,0 - 3,97 5,0 0,075 Ground circumference
027726 RPHT 10 T3M0T SP6564 10,0 - 3,97 5,0 0,075 one face pressed chip-breaker.
029289 RPHT 12 04M0T-X4 X500 12,0 - 4,76 6,0 0,1
029290 RPHT 12 04M0T-X4 SP6564 12,0 - 4,76 6,0 0,1
015132 RPHT 16 06M0T PFZ 16,0 - 6,35 8,0 0,1
017692 RPHT 16 06M0T X500 16,0 - 6,35 8,0 0,1

281 A
R&S Style Milling Inserts

d s
Dimensions (mm)
EDP # Part Number Grade d l s r hm min
015145 RPHT 10 T3M0E-421 X500 10,0 - 3,97 5,0 0,04
RPHT_-421 027725 RPHT 10 T3M0E-421 SP6564 10,0 - 3,97 5,0 0,04
Ground circumference 029287 RPHT 12 04M0E-421-X4 MP91M 12,0 - 4,76 6,0 0,04
one face pressed chip-breaker. 029286 RPHT 12 04M0E-421-X4 X500 12,0 - 4,76 6,0 0,04
015131 RPHT 16 06M0E-421 PFZ 16,0 - 6,35 8,0 0,04
024151 RPHT 16 06M0E-421 X500 16,0 - 6,35 8,0 0,04
RPMT_-41 023327 RPMT 06 02M0E-41 MP91M 6,0 - 2,38 3,0 0,03
As pressed circumference 015219 RPMT 06 02M0E-41 X500 6,0 - 2,38 3,0 0,03
one face pressed chip-breaker. 017308 RPMT 08 03M3E-41 MP91M 8,0 - 3,18 4,0 0,04
015220 RPMT 08 03M3E-41 X500 8,0 - 3,18 4,0 0,04
027728 RPMT 08 03M3E-41 SP6564 8,0 - 3,18 4,0 0,04
023329 RPMT 10 T3M0E-41 MP91M 10,0 - 3,97 5,0 0,04
015221 RPMT 10 T3M0E-41 X500 10,0 - 3,97 5,0 0,04
029291 RPMT 12 04M0E-41-X4 MP91M 12,0 - 4,76 6,0 0,05
029272 RPMT 12 04M0E-41-X4 X500 12,0 - 4,76 6,0 0,05
029293 RPMT 12 04M0E-41-X4 SP6564 12,0 - 4,76 6,0 0,05
015223 RPMT 16 06M0E-41 X500 16,0 - 6,35 8,0 0,05

RPMW_ 025839 RPMW 10 T3M0T X500 10,0 - 3,97 5,0 0,13


As pressed circumference 029294 RPMW 12 04M0T-X4 MP91M 12,0 - 4,76 6,0 0,13
without chip-breaker. 029295 RPMW 12 04M0T-X4 X500 12,0 - 4,76 6,0 0,13
029296 RPMW 12 04M0T-X4 SP6564 12,0 - 4,76 6,0 0,13

SCCT_ 017312 SCCT 12 M5ACER MP91M 12,7 12,7 5,0 Facet 0,03
Ground circumference χ 45° 025811 SCCT 12 M5ACTR SP4036 12,7 12,7 5,0 Facet 0,15
one face pressed chip-breaker. 017695 SCCT 12 M5ACTR GH1 12,7 12,7 5,0 Facet 0,15
017693 SCCT 12 M5ACTR SF30 12,7 12,7 5,0 Facet 0,15
017696 SCCT 12 M5ACTR SFZ 12,7 12,7 5,0 Facet 0,15
017694 SCCT 12 M5ACTR X44 12,7 12,7 5,0 Facet 0,15

SCHT_ 017697 SCHT 12 M5ACTN PFZ 12,7 12,7 5,0 Facet 0,15
Ground circumference χ 45° 027894 SCHT 12 M5ACTN SP6564 12,7 12,7 5,0 Facet 0,15
one face pressed chip-breaker. 017698 SCHT 12 M5ACTN X500 12,7 12,7 5,0 Facet 0,15
017313 SCHT 12 M5ACTN MP91M 12,7 12,7 5,0 Facet 0,15

SCKT_-41 015144 SCKT 12 M5ACSN-41 X500 12,7 12,7 5,0 Facet 0,12
Ground wiper facet χ 45° 017314 SCKT 12 M5ACSN-41 MP91M 12,7 12,7 5,0 Facet 0,12
one face pressed chip-breaker. 017699 SCKT 12 M5ACSN-41 PFZ 12,7 12,7 5,0 Facet 0,12
027895 SCKT 12 M5ACSN-41 SP6564 12,7 12,7 5,0 Facet 0,12

SCMT_ 017703 SCMT 09 T308E SF30 9,52 9,52 3,97 0,8 0,15
As pressed circumference 018188 SCMT 09 T308E SFZ 9,52 9,52 3,97 0,8 0,15
one face pressed chip-breaker. 025852 SCMT 09 T304T SF30 9,52 9,52 3,97 0,4 0,15
015225 SCMT 09 T308T PFZ 9,52 9,52 3,97 0,8 0,15
017704 SCMT 09 T308T SF30 9,52 9,52 3,97 0,8 0,15
017705 SCMT 09 T308T SFZ 9,52 9,52 3,97 0,8 0,15
027896 SCMT 09 T308T SP6564 9,52 9,52 3,97 0,8 0,15
015224 SCMT 09 T308T X44 9,52 9,52 3,97 0,8 0,15
017706 SCMT 12 M508E SF30 9,52 9,52 3,97 0,8 0,15
024944 SCMT 12 M508E X44 12,7 12,7 5,0 0,8 0,15
025832 SCMT 12 M508T PFZ 12,7 12,7 5,0 0,8 0,15
017707 SCMT 12 M512E SF30 12,7 12,7 5,0 1,2 0,15
017709 SCMT 12 M512T GH1 12,7 12,7 5,0 1,2 0,15
017316 SCMT 12 M512T MP91M 12,7 12,7 5,0 1,2 0,15
015227 SCMT 12 M512T PFZ 12,7 12,7 5,0 1,2 0,15
017708 SCMT 12 M512T SF30 12,7 12,7 5,0 1,2 0,15
017710 SCMT 12 M512T SFZ 12,7 12,7 5,0 1,2 0,15
015228 SCMT 12 M512T X44 12,7 12,7 5,0 1,2 0,15
024129 SCMT 12 M512T X500 12,7 12,7 5,0 1,2 0,12

A
282
S Style Milling Inserts d r

Dimensions (mm) l
s
EDP # Part Number Grade d l s r hm min
017700 SCMT 09 M512SN-P SF30 9,52 9,52 5,0 1,2 0,15 SCMT_-P
017702 SCMT 09 M512SN-P SFZ 9,52 9,52 5,0 1,2 0,15 As pressed circumference
027897 SCMT 09 M512SN-P SP6564 9,52 9,52 5,0 1,2 0,15 one face pressed chip-breaker.
017430 SCMT 09 M512SN-P X44 9,52 9,52 5,0 1,2 0,15
017701 SCMT 09 M512SN-P X500 9,52 9,52 5,0 1,2 0,15
023343 SCMT 09 M512SN-P PFZ 9,52 9,52 5,0 1,2 0,15

017315 SCMT 09 T308EN-41 MP91M 9,52 9,52 3,97 0,8 0,04 SCMT_-41
024107 SCMT 09 T308EN-41 PFZ 9,52 9,52 3,97 0,8 0,04 As pressed circumference
015147 SCMT 09 T308EN-41 X500 9,52 9,52 3,97 0,8 0,04 one face pressed chip-breaker.
027731 SCMT 09 T308EN-41 SP6564 9,52 9,52 3,97 0,8 0,04
017317 SCMT 12 M512EN-41 MP91M 12,7 12,7 5,0 1,2 0,05
024108 SCMT 12 M512EN-41 PFZ 12,7 12,7 5,0 1,2 0,05
015226 SCMT 12 M512EN-41 X500 12,7 12,7 5,0 1,2 0,05
027732 SCMT 12 M512EN-41 SP6564 12,7 12,7 5,0 1,2 0,05

018198 SCMW 09 T304E GH1 9,52 9,52 3,97 0,4 0,03 SCMW_
018199 SCMW 09 T308E GH1 9,52 9,52 3,97 0,8 0,03 As pressed circumference
without chip-breaker.

017714 SDCT 09 T3AEEN SF30 9,52 9,52 3,97 Facet 0,04 SDCT_
025842 SDCT 09 T3AEEN SP4036 9,52 9,52 3,97 Facet 0,03 Ground circumference χ 45°
017242 SDCT 09 T3AEFN GH1 9,52 9,52 3,97 Facet 0,02 one face pressed chip-breaker.
018203 SDCT 12 04AEEN SF30 12,7 12,7 4,76 Facet 0,04
017243 SDCT 12 04AEFN GH1 12,7 12,7 4,76 Facet 0,02

017715 SDCW 09 T3AEFN SFZ 9,52 9,52 3,97 Facet 0,02 SDCW_
018204 SDCW 09 T3AETN CN35 9,52 9,52 3,97 Facet 0,12 Ground circumference χ 45°
017716 SDCW 09 T3AETN SF30 9,52 9,52 3,97 Facet 0,15 without chip-breaker.
017717 SDCW 09 T3AETN X44 9,52 9,52 3,97 Facet 0,15
027718 SDCW 09 T3AETN SFZ 9,52 9,52 3,97 Facet 0,10
025843 SDCW 09 T3EEFR GH1 9,52 9,52 3,97 Facet 0,02
017318 SDCW 12 04AEEN MP91M 12,7 12,7 4,76 Facet 0,03
017722 SDCW 12 04AETN GH1 12,7 12,7 4,76 Facet 0,15
018205 SDCW 12 04AETN CN35 12,7 12,7 4,76 Facet 0,17
017720 SDCW 12 04AETN SF30 12,7 12,7 4,76 Facet 0,15
017723 SDCW 12 04AETN SFZ 12,7 12,7 4,76 Facet 0,10
017721 SDCW 12 04AETN X44 12,7 12,7 4,76 Facet 0,15

017319 SDET 09 T308EN MP91M 9,52 9,52 3,97 0,8 0,03 SDET_
017724 SDET 09 T308EN PFZ 9,52 9,52 3,97 0,8 0,03 Ground circumference χ 45°
017725 SDET 09 T308FN GH1 9,52 9,52 3,97 0,8 0,02 one face chip-breaker.

017726 SDEX 09 T3AEEN-701 PFZ 9,52 9,52 3,97 Facet 0,03 SDEX_-701
015148 SDEX 09 T3AEFN-701 GH1 9,52 9,52 3,97 Facet 0,02 Completely ground χ 45°
015229 SDEX 09 T3AEFN-701 SFZ 9,52 9,52 3,97 Facet 0,02 concave cutting face.
017727 SDEX 12 04AEEN-701 PFZ 12,7 12,7 4,76 Facet 0,03
015149 SDEX 12 04AEEN-701 GH1 12,7 12,7 4,76 Facet 0,02
015230 SDEX 12 04AEEN-701 SFZ 12,7 12,7 4,76 Facet 0,02

017322 SDHT 12 04AETN-42 MP91M 12,7 12,7 4,76 Facet 0,15 SDHT_-42
017728 SDHT 12 04AETN-42 PFZ 12,7 12,7 4,76 Facet 0,15 Ground circumference χ 45°
027735 SDHT 12 04AETN-42 SP6564 12,7 12,7 4,76 Facet 0,15 one face pressed chip-breaker.
017729 SDHT 12 04AETN-42 X500 12,7 12,7 4,76 Facet 0,10

283 A
d
r
S Style Milling Inserts

l
s
Dimensions (mm)
EDP # Part Number Grade d l s r hm min
SDHT_-421 017320 SDHT 09 T3AEEN-421 MP91M 9,52 9,52 3,97 Facet 0,03
Ground circumference χ 45° 023356 SDHT 09 T3AEEN-421 PFZ 9,52 9,52 3,97 Facet 0,03
one face pressed chip-breaker. 015186 SDHT 09 T3AEEN-421 X500 9,52 9,52 3,97 Facet 0,03
027733 SDHT 09 T3AEEN-421 SP6564 9,52 9,52 3,97 Facet 0,03
017321 SDHT 12 04AEEN-421 MP91M 12,7 12,7 4,76 8,0 0,04
015133 SDHT 12 04AEEN-421 PFZ 12,7 12,7 4,76 8,0 0,04
015187 SDHT 12 04AEEN-421 X500 12,7 12,7 4,76 8,0 0,04
027734 SDHT 12 04AEEN-421 SP6564 12,7 12,7 4,76 8,0 0,04

SDHW_ 017323 SDHW 09 T3AETN MP91M 9,52 9,52 3,97 Facet 0,10
Ground circumference χ 45° 023358 SDHW 09 T3AETN PFZ 9,52 9,52 3,97 Facet 0,10
without chip-breaker. 015231 SDHW 09 T3AETN X500 9,52 9,52 3,97 Facet 0,10
017324 SDHW 12 04AETN MP91M 12,7 12,7 4,76 Facet 0,15
015134 SDHW 12 04AETN PFZ 12,7 12,7 4,76 Facet 0,15
017730 SDHW 12 04AETN X500 12,7 12,7 4,76 Facet 0,15
017731 SDHW 15 05AETN X500 15,88 15,88 5,56 Facet 0,15

SDKT_-45 026600 SDKT 09 T3AEEN-45 MP91M 9,52 9,52 3,97 Facet 0,05
Ground wiper facet χ 45° 026602 SDKT 09 T3AEEN-45 X500 9,52 9,52 3,97 Facet 0,05
one face pressed chip-breaker. 027738 SDKT 09 T3AEEN-45 SP6564 9,52 9,52 3,97 Facet 0,05
029456 SDKT 12 04AEEN-45 MP91M 12,7 12,7 4,76 Facet 0,05
029457 SDKT 12 04AEEN-45 X500 12,7 12,7 4,76 Facet 0,05
029455 SDKT 12 04AEEN-45 SP6564 12,7 12,7 4,76 Facet 0,05

SDMT_-41 017325 SDMT 09 T308EN-41 MP91M 9,52 9,52 3,97 0,8 0,04
As pressed circumference 023362 SDMT 09 T308EN-41 PFZ 9,52 9,52 3,97 0,8 0,04
one face pressed chip-breaker. 014410 SDMT 09 T308EN-41 X500 9,52 9,52 3,97 0,8 0,04
027736 SDMT 09 T308EN-41 SP6564 9,52 9,52 3,97 0,8 0,04
017326 SDMT 12 0412EN-41 MP91M 12,7 12,7 4,76 1,2 0,05
015135 SDMT 12 0412EN-41 PFZ 12,7 12,7 4,76 1,2 0,05
014411 SDMT 12 0412EN-41 X500 12,7 12,7 4,76 1,2 0,05
027737 SDMT 12 0412EN-41 SP6564 12,7 12,7 4,76 1,2 0,05

SDMW_ 017327 SDMW 09 T308TN MP91M 9,52 9,52 3,97 0,8 0,15
As pressed circumference 027742 SDMW 09 T308TN SP6564 9,52 9,52 3,97 0,8 0,15
without chip-breaker. 023363 SDMW 09 T308TN PFZ 9,52 9,52 3,97 0,8 0,15
015232 SDMW 09 T308TN X500 9,52 9,52 3,97 0,8 0,12
017328 SDMW 12 0412TN MP91M 12,7 12,7 4,76 1,2 0,15
015136 SDMW 12 0412TN PFZ 12,7 12,7 4,76 1,2 0,15
015233 SDMW 12 0412TN X500 12,7 12,7 4,76 1,2 0,12

SEHT_ 012470 SEHT 12 04AF4B MP91M 12,7 12,7 4,76 Facet 0,12
Ground circumference χ 45° 012469 SEHT 12 04AFER PFZ 12,7 12,7 4,76 Facet 0,12
one face pressed chip-breaker.

SEHW_ 012990 SEHW 12 04AF4B MP91M 12,7 12,7 4,76 Facet 0,12
Ground circumference χ 45°
without chip-breaker.

SEKN_ 010832 SEKN 12 03AFEN MP91M 12,7 12,7 3,18 Facet 0,12
Ground wiper facet χ 45° 009252 SEKN 12 03AFEN PFZ 12,7 12,7 3,18 Facet 0,12
one face pressed chip-breaker. 009247 SEKN 12 03AFEN SF30 12,7 12,7 3,18 Facet 0,12
017862 SEKN 12 03AFFN GH1 12,7 12,7 3,18 Facet 0,12
010834 SEKN 12 04AFEN MP91M 12,7 12,7 4,76 Facet 0,12
009253 SEKN 12 04AFEN PFZ 12,7 12,7 4,76 Facet 0,12
011344 SEKN 15 04AFEN MP91M 15,88 15,88 4,76 Facet 0,12
009254 SEKN 15 04AFEN PFZ 15,88 15,88 4,76 Facet 0,12

A
284
S&T Style Milling Inserts d
r

Dimensions (mm) l s
EDP # Part Number Grade d l s r hm min
010833 SEKR 12 03AFEN MP91M 12,7 12,7 3,18 Facet 0,12
009781 SEKR 12 03AFEN PFZ 12,7 12,7 3,18 Facet 0,12 SEKR_-
017863 SEKR 12 03AFFN GH1 12,7 12,7 3,18 Facet 0,12 Ground wiper facet χ 45°
011546 SEKR 12 04AFEN MP91M 12,7 12,7 4,76 Facet 0,12 one face pressed chip-breaker.
027898 SEKR 12 03AFTR SP6564 12,7 12,7 4,76 Facet 0,12
017223 SEKR 12 04AFEN PFZ 12,7 12,7 4,76 Facet 0,12
011345 SEKR 15 04AFEN MP91M 15,88 15,88 4,76 Facet 0,12
010309 SEKR 15 04AFEN PFZ 15,88 15,88 4,76 Facet 0,12
022114 SEKT 12 04AFER-45 MP91M 12,7 12,7 4,76 Facet 0,05 SEKT_-45
022113 SEKT 12 04AFER-45 X500 12,7 12,7 4,76 Facet 0,05 As pressed circumference with
ground wiper facets χ 45° with
one face pressed chip-breaker.

017329 SOMT 12 M612SN-B MP91M 12,7 12,7 6,0 1,2 0,15 SOMT_
017733 SOMT 12 M612SN-B GH1 12,7 12,7 6,0 1,2 0,15 As pressed circumference
017734 SOMT 12 M612SN-B PFZ 12,7 12,7 6,0 1,2 0,15 one face pressed chip-breaker.
017732 SOMT 12 M612SN-B SF30 12,7 12,7 6,0 1,2 0,15
017735 SOMT 12 M612SN-B SFZ 12,7 12,7 6,0 1,2 0,15
025808 SOMT 12 M612SN-B SP4036 12,7 12,7 6,0 1,2 0,15
027899 SOMT 12 M612SN-B SP6564 12,7 12,7 6,0 1,2 0,15
015191 SOMT 12 M612SN-B X44 12,7 12,7 6,0 1,2 0,15
015190 SOMT 12 M612SN-B X500 12,7 12,7 6,0 1,2 0,15
017330 SOMT 15 M612SN-B MP91M 15,88 15,88 6,0 1,2 0,15
017737 SOMT 15 M612SN-B GH1 15,88 15,88 6,0 1,2 0,15
017738 SOMT 15 M612SN-B PFZ 15,88 15,88 6,0 1,2 0,15
017736 SOMT 15 M612SN-B SF30 15,88 15,88 6,0 1,2 0,15
027900 SOMT 15 M612SN-B SP6564 15,88 15,88 6,0 1,2 0,15
015193 SOMT 15 M612SN-B X44 15,88 15,88 6,0 1,2 0,15
015193 SOMT 15 M612SN-B X500 15,88 15,88 6,0 1,2 0,15

014413 SPEW 06 0304SN X500 6,35 6,35 3,18 0,4 0,15 SPEW_
Ground circumference
without chip-breaker.

015234 SPHX 12 M512EN CN25 12,7 12,7 5,0 1,2 0,02 SPHX_
017237 SPHX 12 M512EN GH1 12,7 12,7 5,0 1,2 0,02 Ground circumference with ground
chip-breaker--special wiper insert.

000477 SPKN 12 03EDKR SF30 12,7 12,7 3,18 Facet 0,2 SPKN_
012476 SPKN 12 03EDKR MP91M 12,7 12,7 3,18 Facet 0,2 As pressed circumference
012476 SPKN 12 03EDTR MP91M 12,7 12,7 3,18 Facet 0,15 χ 45° with ground facet
012476 SPKN 12 03EDTR PFZ 12,7 12,7 3,18 Facet 0,15 without chip-breaker.
012476 SPKN 12 03EDTR X44 12,7 12,7 3,18 Facet 0,15
012476 SPKN 12 03EDTR PFZ 12,7 12,7 3,18 Facet 0,15

023382 TCEW 16 T304F GH1 9,52 16,5 3,97 0,4 0,02 TCEW_
Ground circumference
without chip-breaker.

024139 TCMT 16 T308E MP91M 9,52 16,5 3,97 0,8 0,05 TCMT_
023388 TCMT 16 T308E PFZ 9,52 16,5 3,97 0,8 0,05 As pressed circumference
017743 TCMT 16 T308E SF30 9,52 16,5 3,97 0,8 0,05 one face pressed chip-breaker.
027901 TCMT 16 T308E SP6564 9,52 16,5 3,97 0,8 0,05
014852 TCMT 16 T308E X44 9,52 16,5 3,97 0,8 0,07
024140 TCMT 16 T308E X500 9,52 16,5 3,97 0,8 0,05
014399 TCMT 16 T308T PFZ 9,52 16,5 3,97 0,8 0,15
017745 TCMT 16 T308T SF30 9,52 16,5 3,97 0,8 0,15
017746 TCMT 16 T308T X44 9,52 16,5 3,97 0,8 0,15
025801 TCMT 16 T308T SFZ 9,52 16,5 3,97 0,8 0,15

285 A
d
60°
T&X Style Milling Inserts

Dimensions (mm)
r l
s
EDP # Part Number Grade d l s r R hm min
TCMW_ 010833 TCMW 16 T308E MP91M 12,7 16,5 3,97 0,8 - 0,15
As pressed circumference
without chip-breaker.

TCMX_ 023395 TCMX 16 T308E-ZR SFZ 9,52 16,5 3,97 0,8 - 0,05
Ground clearance χ 45°
especially for 7745VT 16
WA020R.
TNEF_ 022354 TNEF 12 04ANEN26 MP91M 12,7 12,0 4,76 Facet - 0,05
Ground circumference χ 45°
with two face pressed
chip-breaker.

TNCT_ 017284 TNCT 22 04DDTR GH1 12,7 22,0 4,76 Facet - 0,15
Ground circumference 017285 TNCT 22 04DDTR SF30 12,7 22,0 4,76 Facet - 0,15
χ 60° one face pressed
chip-breaker.
TNEN_ 026962 TNEN12 04ANEN MP91M 12,7 12,0 4,76 Facet - 0,05
Ground circumference χ 45° 027886 TNEN12 04ANTN SC3025 12,7 12,0 4,76 Facet - 0,05
without chip-breaker.

TNHT_ 024084 TNHT 22 04DDTR PFZ 12,7 22,0 4,76 Facet - 0,15
Ground circumference
χ 60° one face pressed
chip-breaker.

TPHT_-42 015137 TPHT 22 04DETN-42 PFZ 12,7 22,0 4,76 Facet - 0,1
Ground circumference
χ 60° one face pressed
chip-breaker.

TPMT_-M 024948 TPMT 11 0204E-M GH1 6,35 11,0 2,38 0,4 - 0,03
As pressed circumference 023503 TPMT 11 0204E-M SFZ 6,35 11,0 2,38 0,4 - 0,03
one face pressed chip-breaker 023504 TPMT 11 0204E-M X44 6,35 11,0 2,38 0,4 - 0,03
χ 45° and χ 60°. 024947 TPMT 11 0204E-M X500 6,35 11,0 2,38 0,4 - 0,03

XDEW_-B 015195 XDEW 11 /32T308SN-B X500 9,0 11,0 3,97 0,8 16 0,12
Ground circumference 017749 XDEW 12 /40T312SN-B X500 9,52 12,0 3,97 1,2 20 0,2
without chip-breaker. 017748 XDEW 12 /40T312SN-B X44 9,52 12,0 3,97 1,2 20 0,2
014414 XDEW 13 /50T312SN-B X44 9,52 13,0 3,97 1,2 25 0,2
014416 XDEW 13 /50T312SN-B X500 9,52 13,0 3,97 1,2 25 0,2
014417 XDEW 16 /400512SN-B X44 12,7 16,0 5,56 1,2 20 0,2
014415 XDEW 16 /400512SN-B X500 12,7 16,0 5,56 1,2 20 0,2
015177 XDEW 16 /500512SN-B X44 12,7 16,0 5,56 1,2 25 0,2
015176 XDEW 16 /500512SN-B X500 12,7 16,0 5,56 1,2 25 0,2
XDLT 029637 XDLT090408ER-D721 GH2 9,52 9,52 4,76 0,8 - -
Ground circumference one 029685 XDLT090408ER-D41 X500 9,52 9,52 4,76 0,8 - -
face pressed chip-breaker 029686 XDLT090408ER-D41 SP6564 9,52 9,52 4,76 0,8 - -
029638 XDLT120508ER-D721 GH2 12,7 12,7 5,56 0,8 - -
029682 XDLT120508ER-D41 X500 12,7 12,7 5,56 0,8 - -
029683 XDLT120508ER-D41 SP6564 12,7 12,7 5,56 0,8 - -

XDLW_D 029485 XDLW090408SR-D X500 9,52 9,52 4,76 0,8 - -


029486 XDLW090408SR-D SC3025 9,52 9,52 4,76 0,8 - -
Ground circumference
029487 XDLW090408SR-D X400 9,52 9,52 4,76 0,8 - -
without chip-breaker.
029488 XDLW120508SR-D X500 12,7 12,7 5,56 0,8 - -
029489 XDLW120508SR-D SC3025 12,7 12,7 5,56 0,8 - -
029490 XDLW120508SR-D X400 12,7 12,7 5,56 0,8 - -

A 286
r

X&Z Style Milling Inserts d


R

Dimensions (mm) l
s
EDP # Part Number Grade d l s r R hm min
015171 XDMT 12 /40T312EN-B41 X500 9,52 12,0 3,97 1,2 20 0,06 XDMT_B41
015178 XDMT 13 /50T312EN-B41 X500 9,52 13,0 3,97 1,2 25 0,06 As pressed circumference
015174 XDMT 16 /400512EN-B41 X500 12,7 16,0 5,56 1,2 20 0,06 one face pressed
015162 XDMT 16 /500512EN-B41 X500 12,7 16,0 5,56 1,2 25 0,06 chip-breaker.

014419 XPEW 08 /250308SN-B X500 6,35 8,0 3,18 0,8 12,5 0,12 XPEW_B
Ground circumference
without chip-breaker.

029557 XPNT06/062.51.5R-C SC3025 8,53 19,89 4,52 - 10,0 0,15 XPNT_C


029486 XPNT06/062.51.5R-C X400 8,53 19,89 4,52 - 10,0 0,15 As pressed circumference
029561 XPNT25/250408.R-C SC3025 11,0 26,0 5,31 - 12,5 0,18 one face pressed
029562 XPNT25/250408.R-C X400 11,0 26,0 5,31 - 12,5 0,18 chip-breaker.
029563 XPNT32/320612.R-C SC3025 14,1 33,4 6,6 - 16,0 0,20
029564 XPNT32/320612.R-C X400 14,1 33,4 6,6 - 16,0 0,20
029567 XPNT40/40T716.R-C SC3025 17,0 40,0 8,56 - 20,0 0,22
029568 XPNT40/40T716.R-C X400 17,0 40,0 8,56 - 20,0 0,22
029569 XPNT50/50T716.R-C SC3025 22,25 52,86 8,53 - 25,4 0,25
029570 XPNT50/50T716.R-C X400 22,25 52,86 8,53 - 25,4 0,25

029027 ZDCX1403PDFR-701 GH1 7,59 16,83 3,13 Facet - 0,02 ZDCX 14_
029028 ZDCX140320PDFR-701 GH1 7,59 16,83 3,13 2,0 - 0,02 -701
026019 ZDCX140325PDFR-701 GH1 7,59 16,83 3,13 2,5 - 0,02 Completely ground χ 90°
029029 ZDCX140330PDFR-701 GH1 7,59 16,83 3,13 3,0 - 0,02 concave face.
026020 ZDCX140340PDFR-701 GH1 7,59 16,83 3,13 4,0 - 0,02

017471 ZDCX330402ER-701 GH2 13,5 37,0 4,76 0,2 - 0,03 ZDCX_-701


017472 ZDCX330425ER-701 GH2 13,5 37,0 4,76 2,5 - 0,03 Completely ground χ 90°
029566 ZDCX330430ER-701 GH2 13,5 37,0 4,76 3,0 - 0,03 concave face.
017474 ZDCX330440ER-701 GH2 13,5 37,0 4,76 4,0 - 0,03
024147 ZDCX330450ER-701 GH2 13,5 37,0 4,76 5,0 - 0,03
017475 ZDCX330460ER-701 GH2 13,5 37,0 4,76 6,0 - 0,03
017476 ZDCX330480ER-701 GH2 13,5 37,0 4,76 8,0 - 0,03
017477 ZDCX530402ER-701 GH2 14,8 64,0 4,76 0,2 - 0,03
017478 ZDCX530425ER-701 GH2 14,8 64,0 4,76 2,5 - 0,03
017576 ZDCX530430ER-701 GH2 14,8 64,0 4,76 3,0 - 0,03
017480 ZDCX530440ER-701 GH2 14,8 64,0 4,76 4,0 - 0,03
022228 ZDCX530450ER-701 GH2 14,8 64,0 4,76 5,0 - 0,03
017481 ZDCX530460ER-701 GH2 14,8 64,0 4,76 6,0 - 0,03
017482 ZDCX530480ER-701 GH2 14,8 64,0 4,76 8,0 - 0,03

017467 ZECX32T302ER-701 GH2 11,9 37,0 3,97 0,2 - 0,03 ZECX_-701


017484 ZECX32T325ER-701 GH2 11,9 37,0 3,97 2,5 - 0,03 Completely ground χ 90°
022215 ZECX32T330ER-701 GH2 11,9 37,0 3,97 3,0 - 0,03 concave face.
017486 ZECX32T340ER-701 GH2 11,9 37,0 3,97 4,0 - 0,03
024146 ZECX32T350ER-701 GH2 11,9 37,0 3,97 5,0 - 0,03
017487 ZECX32T360ER-701 GH2 11,9 37,0 3,97 6,0 - 0,03
017488 ZECX32T380ER-701 GH2 11,9 37,0 3,97 8,0 - 0,03

025771 ZPCX1404PDFR-701 GH1 9,52 16,83 4,76 Facet - 0,02 ZPCX_-701


029030 ZPCX140420FR-701 GH1 9,52 16,83 4,76 2,0 - 0,02 Completely ground χ 90°
026021 ZPCX140425FR-701 GH1 9,52 16,83 4,76 2,5 - 0,02 concave face.
029031 ZPCX140430FR-701 GH1 9,52 16,83 4,76 3,0 - 0,02
026022 ZPCX140440FR-701 GH1 9,52 16,83 4,76 4,0 - 0,02
029032 ZPCX140450FR-701 GH1 9,52 16,83 4,76 5,0 - 0,02
029033 ZPCX140460FR-701 GH1 9,52 16,83 4,76 6,0 - 0,02

287 A
Expanded Cutting Conditions

CVD Coated Grades PVD Coated Grades

ISO Material Material Strength SC3025 X500 MP91M PFZ SP1064 SP4036 SP5464 SP6564

Surface Speed Meters per Minute*


<600 N/mm2 350 - 140 275 - 135 280 - 150 207 - 117 260 - 130
Unalloyed Steels
<600 N/mm2 350 - 120 240 - 120 250 - 130 183 - 104 230 - 115

P 700-950 N/mm2 210 - 100 270 - 105 210 - 105 295 - 175 240 - 115 161 - 91 220 - 100

Alloyed Steels 950 - 1200 N/mm 2


160 - 75 200 - 80 160 - 80 225 - 135 190 - 90 122 - 69 175 - 80

1200 - 1400 N/mm 2


100 - 50 100 - 50 145 - 85 78 - 44 110 - 50

Austenitic + Ferritic 240 - 115 200 - 120 240 - 120 280 - 130 265 - 115
Stainless Steels
M Martensitic 215 - 100 180 - 110 220 - 110 250 - 115 235 - 105

PH Stainless Refractory P.H. 100 - 50 105 - 50 115 - 55 110 - 50

Grey GG-Ft 395 - 150 365 - 145 400 - 240 295 - 145

K Cast Irons Spheroidal-Ductile GGG-FGS 335 - 120 220 - 105 285 - 115 225 - 110 315 - 185 235 - 115

Malleable GTS-MN/MP 275 - 105 200 - 100 260 - 105 205 - 100 285 - 170 215 - 105

< 16% Silicon 1000 - 400


N Aluminium & Alloys
> 16% Silicon 475 - 275

Iron Based 85 - 40 70 - 45 85 - 45 90 - 45 85 - 40

Cobalt Based 45 - 20 40 - 25 45 - 25 50 - 25 45 - 25
S High Temperature Alloys
Nickel Based 50 - 25 40 - 25 45 - 25 55 - 25 50 - 25

Titanium Based 60 -30 50 - 30 60 - 30 65 - 30 60 - 30

48 - 52 HRC 60 - 140 60 - 140 73 - 41

Hard Materials 52 - 56 HRC 50 - 100 50 - 100 61 - 35


H 56 - 58 HRC 20 - 40 20 - 40

Austempered Ductile Iron 46 - 50 HRC 65 - 40

* Surface Speed Meters per Minute 3.142 X cutter dia. X R.P.M.


Surface speed = 1000 X surface speed
R.P.M. =
1000 3.142 X cutter dia.

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

A
288
P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials
Expanded Cutting Conditions

PVD Coated Cermet Uncoated Grades


Grades Grade

ISO Material Material Strength SFZ X400 CN25 SF30 SU5400 X44 GH1

Surface Speed Meters per Minute*


<600 N/mm2 240 - 135 260 - 125 345 - 245 205 - 125 185 - 115
Unalloyed Steels
<950 N/mm2 215 - 120 230 - 105 305 - 215 180 - 110 170 - 98

P 700-950 N/mm2 190 - 105 205 - 95 270 - 190 160 - 100 150 - 90 135 - 80

Alloyed Steels 950 - 1200 N/mm 2


140 - 80 155 - 70 205 - 145 120 - 75 110 - 70 100 - 60

1200 - 1400 N/mm 2


100 - 45 130 - 90 70 - 45 65 - 40

Austenitic + Ferritic 215 - 120 240 - 115 200 - 120


Stainless Steels
M Martensitic 195 - 110 215 - 100 180 - 110 220 - 110

PH Stainless Refractory P.H. 90 - 50

Grey GG-Ft 255 - 140 365 - 255 275 - 215

K Cast Irons Spheroidal-Ductile GGG-FGS 285 - 200

Malleable GTS-MN/MP 260 - 180

< 16% Silicon 855 - 400 1000 - 400


N Aluminium & Alloys
> 16% Silicon 430 - 275 475 - 275

Iron Based 75 - 40

Cobalt Based 40 - 25
S High Temperature Alloys
Nickel Based 45 - 25

Titanium Based 50 - 30 65 - 50

48 - 52 HRC 60 - 110 100 - 45

Hard Materials 52 - 56 HRC 50 - 85 95 - 45


H 56 - 58 HRC 20 - 40 75 - 35

Austempered Ductile Iron 46 - 50 HRC 75 - 35

* Surface Speed Meters per Minute 3.142 X cutter dia. X R.P.M.


Surface speed = 1000 X surface speed
R.P.M. =
1000 3.142 X cutter dia.

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

289 A
Grade Classification

MATERIALS CODE Micrograin


Uncoated Uncoated Coated CVD Coated PVD
TO BE
MACHINED
C ISO SF30 X44 SU5400 GH1 MP91M PFZ X500 SC3025 SP4036 SP6564 SP1064 SP5464 SFZ X400

C8 P01
P05
P10 SP1064
C7 P15
SFZ
P20 MP91M SP4036
Unalloyed and
P25 X400
alloyed steel
C6 P30 SF30 PFZ
SP5464
P35 X500 SP6564
X44
C5 P40
P45 SU5400
P50
M05
SP1064
M10 MP91M
GH1 SP4036
M15
Stainless PFZ SFZ
M20
steel
M30 X500
M35 SP6564
M40
C4 K01
K05
C3 K10
SP1064
K15 GH1 SC3025
MP91M
Cast iron C2 K20 SP4036
SFZ
K25 SP5464
C1 K30 X500
SP6564
K35
K40
N01
N05 GH1
SFZ
N10
Nonferrous
N15
materials
N20
N25
N30
S01
S05
High S10 SF30
SFZ
temperature S15 PFZ
SP6564
alloys S20
S25 X500
S30
Hard materials: H01
Hardened steel, H05 SP4036
hardened H10 SFZ
cast iron H15
materials, H20
X400
chilled cast H25 MP91M
iron. H30

Star Guide Key to Recommended Tools


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

A
290
P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials
A
291
Drilling

Unidrill®
Star Guide . . . . . . . . . . . . . . . . . . . . . . . . . .B2 – B3

Toolholders and Insert Range:


Ø9,9mm – Ø11,7mm . . . . . . . . . . . . . . . . .B4 – B5
Ø11,9mm – Ø13,2mm . . . . . . . . . . . . . . . .B6 – B7
Ø13,5mm – Ø16,3mm . . . . . . . . . . . . . . . .B8 – B9
Ø15,0mm – Ø16,3mm . . . . . . . . . . . . . .B10 – B11
Ø16,5mm – Ø18,7mm . . . . . . . . . . . . . .B12 – B13
Ø19,0mm – Ø22,2mm . . . . . . . . . . . . . .B14 – B15
Ø22,5mm – Ø25,4mm . . . . . . . . . . . . . .B16 – B17
Ø25,0mm – Ø29,5mm . . . . . . . . . . . . . .B18 – B19
Ø30,0mm – Ø35,7mm . . . . . . . . . . . . . .B20 – B21
Ø36,0mm – Ø45,0mm . . . . . . . . . . . . . .B22 – B23
Ø46,0mm – Ø55,6mm . . . . . . . . . . . . . .B24 – B25
Ø56,0mm – Ø65,1mm . . . . . . . . . . . . . .B26 – B27
Ø66,0mm – Ø79,4mm . . . . . . . . . . . . . .B28 – B29
Ø80,0mm – Ø90,0mm . . . . . . . . . . . . . .B30 – B31
Ø92,0mm – Ø114,0mm . . . . . . . . . . . . .B32 – B33

Geometries and Grades . . . . . . . . .B34 – B35

Technical Information . . . . . . . . . . . .B36 – B37


Cutting Data Guidelines . . . . . . . . .B38 – B42

Recommendations for
Coolant Flow and Pressure . . . . . . . . . . .B43
Power Requirement
Guidelines . . . . . . . . . . . . . . . . . . . . . . . .B44 – B47
Contents

Posidrill Plus™
Introduction . . . . . . . . . . . . . . . . . . . . . . B48 – B49

Toolholders and Inserts . . . . . . . . . B50 – B51

Technical Information. . . . . . . . . . . . B52 – B53


Trouble Shooting Chart . . . . . . . . . . . . . . . B54
Geometry / Grade . . . . . . . . . . . . . . . . . . . . . B55
Feed Information . . . . . . . . . . . . . . . . . . . . . . B56
Cutting Data Guidelines . . . . . . . . . . . . . .B57

1 B
Star Guide™

The Star Guide™ used on the product pages enables you to select the appropriate products along
with a suggested start point for speeds and feeds by simply selecting the material to be machined.

1st Choice
Star point will indicate the recommended 1 Select your material. 3 Select the drill body based
insert for each material. Stellram’s Star on hole depth.
Guide™ enables you to find the right 2 Select the correct insert
insert for your machining requirements. diameter for your hole 4 Reference speeds and
size. feeds.

3
Drill Bodies
EDP # Part Number L L1 L2 L3 L4 D1 MT D2 B BSP Screw Screw
Screw Driver

Weldon Shank
018789 Short P6100W095R 90,0 20,0 47,0 50,0 40,0 20,0 - 9,8 2,5 - F2004T T6
018800 Long P6300W095R 115,0 45,0 72,0 75,0 40,0 20,0 - 9,8 2,5 - F2004T T6
018812 X Long P6500W095R 154,0 84,0 111,0 114,0 40,0 20,0 - 9,8 2,5 - F2004T T6

Morse Taper Shank


018819 Short P6100M095R 125,0 20,0 45,0 50,0 75,0 - 2 9,8 2,5 - F2004T T6
015380 Long P6300M095R 150,0 45,0 70,0 75,0 75,0 - 2 9,8 2,5 - F2004T T6
015381 X Long P6500M095R 186,0 84,0 106,0 111,0 75,0 - 2 9,8 2,5 - F2004T T6

Recommended Cutting Conditions


PR H22 HR SP4036 SR SP4036 CR SP9336
ISO 1 Material Hardness
Speed (Vc) Feed (fn) Speed (Vc) Feed (fn) Speed (Vc) Feed (fn) Speed (Vc) Feed (fn)
Steel <180 HBN - - 70 - 118 0,03 - 0,08 70 - 118 0,03 - 0,08 40 - 68 0,08 - 0,15
P Unalloyed Steels
Steel <280 HBN - 60 - 97 0,03 - 0,08 60 - 97 0,03 - 0,08 35 - 63 0,08 - 0,13
200-280 HBN - - 60 - 90 0,03 - 0,08 60 - 90 0,03 - 0,08 30 - 58 0,08 - 0,13
P Alloyed Steels 280-355 HBN - - 50 - 71 0,03 - 0,05 50 - 71 0,03 - 0,05 25 - 42 0,06 - 0,10
355-415 HBN - - 40 - 58 0,03 - 0,05 40 - 58 0,03 - 0,05 25 - 36 0,06 - 0,10
Austinetic/Ferritic
- - 60 - 69 0,03 - 0,05 60 - 69 0,03 - 0,05 10 - 27 0,08 - 0,13
300 series
M Stainless Steels
Martensitic 400 series - - 55 - 58 0,03 - 0,05 55 - 58 0,03 - 0,05 10 - 31 0,08 - 0,13
Refractory - - - - - - - -
Grey (GG) (FT) - - 70 - 109 0,03 - 0,08 70 - 109 0,03 - 0,08 30 - 58 0,08 - 0,15
K Cast Irons Spheroidal (GGG) (FGS) - - 55 - 96 0,03 - 0,08 55 - 96 0,03 - 0,08 30 - 53 0,08 - 0,12
Malleable (GTS) (MNMP) - - 50 - 69 0,03 - 0,08 50 - 69 0,03 - 0,08 20 - 44 0,08 - 0,12
Aluminium & Alloys 180 - 330 0,05 - 0,10 200 - 411 0,05 - 0,10 - - 90 - 275 0,12 - 0,20
N Aluminium & Alloys
Aluminium with Silicone 90 - 137 0,03 - 0,08 90 - 220 0,03 - 0,08 - - 90 - 220 0,10 - 0,15
Iron based alloy - - 30 - 44 0,02 - 0,05 - - 5 - 10 0,02 - 0,05
Cobalt based alloy - - 30 - 44 0,02 - 0,05 - - 5-8 0,02 - 0,05
S High Temperature Alloys
Nickel based alloy - - 30 - 44 0,02 - 0,05 - - 5-8 0,02 - 0,05
Titanium based alloy 40 - 55 0,03 - 0,05 45 - 58 0,03 - 0,05 - - 5 - 14 0,03 - 0,07
Hard materials Hard materials
H - - - - 15 - 36 0,02 - 0,05 - -
(52-56 HRC) (52-56 HRC)
4

B
2
Star Guide™

Insert Range
2 Diameter (mm) EDP # Part Number Grade 1st Choice Application
Carbide HSS
9,9 023822 UC099HR SP4036 - ◆◆◆
018690 UC100PR H22 - ◆
10,0
023507 UC100HR SP4036 - ◆◆
023508 UC100SR SP4036 - ◆◆◆
027301 US100CR - SP9336 ◆◆◆◆◆
023509 UC102HR SP4036 - ◆◆◆
10,2 023510 UC102SR SP4036 - ◆◆◆
023663 US102CR - SP9336 ◆◆◆◆◆
10,3
023826 UC103SR SP4036 - ◆◆◆
027302 US103CR - SP9336 ◆◆◆◆◆
018365 UC105PR H22 - ◆
10,5
023511 UC105HR SP4036 - ◆◆◆
023512 UC105SR SP4036 - ◆◆◆
027303 US105CR - SP9336 ◆◆◆◆◆
10,7
023513 UC107HR SP4036 - ◆◆◆
023514 UC107SR SP4036 - ◆◆◆
10,8
023831 UC108SR SP4036 - ◆◆◆
027304 US108CR - SP9336 ◆◆◆◆◆
018691 UC11PR H22 - ◆
11,0
023515 UC110HR SP4036 - ◆◆◆
023516 UC110SR SP4036 - ◆◆◆
027305 US110CR - SP9336 ◆◆◆◆◆
11,1
023985 UC111HR SP4036 - ◆◆
027306 US111CR - SP9336 ◆◆◆◆◆
11,2
023517 UC112HR SP4036 - ◆◆◆
023518 UC112SR SP4036 - ◆◆◆
015070 UC115PR H22 - ◆
11,5
023519 UC115HR SP4036 - ◆◆◆
023520 UC115SR SP4036 - ◆◆◆
027307 US115CR - SP9336 ◆◆◆◆◆
023521 UC117HR SP4036 - ◆◆◆
11,7 023522 UC117SR SP4036 - ◆◆◆
027310 US117CR - SP9336 ◆◆◆◆◆
EDP# = Internal Item Number: Please quote this number when ordering

Check local pricelist for stock availability

Note: Intermediate sizes are available on request

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

B
3
Toolholder for insert range Ø9,9mm – Ø11,7mm

Weldon Shank Morse Taper Shank


D2
L B
D 135˚ D1 L3 L4

D 135˚
L1
L2
B D2
L3 L4 L1 MT
L L2

Drill Bodies
EDP # Part Number L L1 L2 L3 L4 D1 MT D2 B BSP Screw Screw
Screw Driver

Weldon Shank
018789 Short P6100W095R 90,0 20,0 47,0 50,0 40,0 20,0 - 9,8 2,5 - F2004T T6
018800 Long P6300W095R 115,0 45,0 72,0 75,0 40,0 20,0 - 9,8 2,5 - F2004T T6
018812 X Long P6500W095R 154,0 84,0 111,0 114,0 40,0 20,0 - 9,8 2,5 - F2004T T6

Morse Taper Shank


018819 Short P6100M095R 125,0 20,0 45,0 50,0 75,0 - 2 9,8 2,5 - F2004T T6
015380 Long P6300M095R 150,0 45,0 70,0 75,0 75,0 - 2 9,8 2,5 - F2004T T6
015381 X Long P6500M095R 186,0 84,0 106,0 111,0 75,0 - 2 9,8 2,5 - F2004T T6

Recommended Cutting Conditions


PR H22 HR SP4036 SR SP4036 CR SP9336
ISO Material Hardness
Speed (Vc) Feed (fn) Speed (Vc) Feed (fn) Speed (Vc) Feed (fn) Speed (Vc) Feed (fn)
Steel <180 HBN - - 70 - 118 0,03 - 0,08 70 - 118 0,03 - 0,08 40 - 68 0,08 - 0,15
P Unalloyed Steels
Steel <280 HBN - - 60 - 97 0,03 - 0,08 60 - 97 0,03 - 0,08 35 - 63 0,08 - 0,13
200-280 HBN - - 60 - 90 0,03 - 0,08 60 - 90 0,03 - 0,08 30 - 58 0,08 - 0,13
P Alloyed Steels 280-355 HBN - - 50 - 71 0,03 - 0,05 50 - 71 0,03 - 0,05 25 - 42 0,06 - 0,10
355-415 HBN - - 40 - 58 0,03 - 0,05 40 - 58 0,03 - 0,05 25 - 36 0,06 - 0,10
Austinetic/Ferritic
- - 60 - 69 0,03 - 0,05 60 - 69 0,03 - 0,05 10 - 27 0,08 - 0,13
300 series
M Stainless Steels
Martensitic 400 series - - 55 - 58 0,03 - 0,05 55 - 58 0,03 - 0,05 10 - 31 0,08 - 0,13
Refractory - - - - - - - -
Grey (GG) (FT) - - 70 - 109 0,03 - 0,08 70 - 109 0,03 - 0,08 30 - 58 0,08 - 0,15
K Cast Irons Spheroidal (GGG) (FGS) - - 55 - 96 0,03 - 0,08 55 - 96 0,03 - 0,08 30 - 53 0,08 - 0,12
Malleable (GTS) (MNMP) - - 50 - 69 0,03 - 0,08 50 - 69 0,03 - 0,08 20 - 44 0,08 - 0,12
Aluminium & Alloys 180 - 330 0,05 - 0,10 200 - 411 0,05 - 0,10 - - 90 - 275 0,12 - 0,20
N Aluminium & Alloys
Aluminium with Silicone 90 - 137 0,03 - 0,08 90 - 220 0,03 - 0,08 - - 90 - 220 0,10 - 0,15
Iron based alloy - - 30 - 44 0,02 - 0,05 - - 5 - 10 0,02 - 0,05
Cobalt based alloy - - 30 - 44 0,02 - 0,05 - - 5-8 0,02 - 0,05
S High Temperature Alloys
Nickel based alloy - - 30 - 44 0,02 - 0,05 - - 5-8 0,02 - 0,05
Titanium based alloy 40 - 55 0,03 - 0,05 45 - 58 0,03 - 0,05 - - 5 - 14 0,03 - 0,07
Hard materials Hard materials
H - - - - 15 - 36 0,02 - 0,05 - -
(52-56 HRC) (52-56 HRC)

B
4
Insert range Ø9,9mm – Ø11,7mm

Insert Range
Diameter (mm) EDP # Part Number Grade 1st Choice Application
Carbide HSS
9,9 023822 UC099HR SP4036 - ◆◆◆
018690 UC100PR H22 - ◆
10,0
023507 UC100HR SP4036 - ◆◆◆
023508 UC100SR SP4036 - ◆◆◆
027301 US100CR - SP9336 ◆◆◆◆◆
023509 UC102HR SP4036 - ◆◆◆
10,2 023510 UC102SR SP4036 - ◆◆◆
023663 US102CR - SP9336 ◆◆◆◆◆
10,3
023826 UC103SR SP4036 - ◆◆◆
027302 US103CR - SP9336 ◆◆◆◆◆
018365 UC105PR H22 - ◆
10,5
023511 UC105HR SP4036 - ◆◆◆
023512 UC105SR SP4036 - ◆◆◆
027303 US105CR - SP9336 ◆◆◆◆◆
10,7
023513 UC107HR SP4036 - ◆◆◆
023514 UC107SR SP4036 - ◆◆◆
10,8
023831 UC108SR SP4036 - ◆◆◆
027304 US108CR - SP9336 ◆◆◆◆◆
018691 UC11PR H22 - ◆
11,0
023515 UC110HR SP4036 - ◆◆◆
023516 UC110SR SP4036 - ◆◆◆
027305 US110CR - SP9336 ◆◆◆◆◆
11,1
023985 UC111HR SP4036 - ◆◆◆
027306 US111CR - SP9336 ◆◆◆◆◆
11,2
023517 UC112HR SP4036 - ◆◆◆
023518 UC112SR SP4036 - ◆◆◆
015070 UC115PR H22 - ◆
11,5
023519 UC115HR SP4036 - ◆◆◆
023520 UC115SR SP4036 - ◆◆◆
027307 US115CR - SP9336 ◆◆◆◆◆
023521 UC117HR SP4036 - ◆◆◆
11,7 023522 UC117SR SP4036 - ◆◆◆
027310 US117CR - SP9336 ◆◆◆◆◆
EDP# = Internal Item Number: Please quote this number when ordering

Check local pricelist for stock availability

Note: Intermediate sizes are available on request

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

B
5
Toolholder for insert range Ø11,9mm – Ø13,2mm

Weldon Shank Morse Taper Shank


D2
L B
D 135˚ D1 L3 L4

D 135˚
L1
L2
B D2
L3 L4 L1 MT
L L2

Drill Bodies
EDP # Part Number L L1 L2 L3 L4 D1 MT D2 B BSP Screw Screw
Screw Driver

Weldon Shank
018790 Short P6100W115R 90,0 20,0 47,0 50,0 40,0 20,0 - 11,5 2,5 - F2004T T6
018801 Long P6300W115R 115,0 45,0 72,0 75,0 40,0 20,0 - 11,5 2,5 - F2004T T6
018813 X Long P6500W115R 159,0 89,0 116,0 119,0 40,0 20,0 - 11,5 2,5 - F2004T T6

Morse Taper Shank


018465 Short P6100M115R 125,0 20,0 45,0 50,0 75,0 - 2 11,5 2,5 - F2004T T6
014157 Long P6300M115R 150,0 45,0 70,0 75,0 75,0 - 2 11,5 2,5 - F2004T T6
015382 X Long P6500M115R 191,0 89,0 111,0 116,0 75,0 - 2 11,5 2,5 - F2004T T6

Recommended Cutting Conditions


PR H22 HR SP4036 SR SP4036 CR SP9336
ISO Material Hardness
Speed (Vc) Feed (fn) Speed (Vc) Feed (fn) Speed (Vc) Feed (fn) Speed (Vc) Feed (fn)
Steel <180 HBN - - 70 - 118 0,04 - 0,10 70 - 118 0,04 - 0,09 40 - 68 0,09 - 0,17
P Unalloyed Steels
Steel <280 HBN - 60 - 97 0,04 - 0,09 60 - 97 0,04 - 0,09 35 - 63 0,09 - 0,15
200-280 HBN - - 60 - 90 0,04 - 0,10 60 - 90 0,04 - 0,09 30 - 58 0,09 - 0,15
P Alloyed Steels 280-355 HBN - - 50 - 71 0,04 - 0,07 50 - 71 0,04 - 0,06 25 - 42 0,07 - 0,11
355-415 HBN - - 40 - 58 0,04 - 0,06 40 - 58 0,04 - 0,06 25 - 36 0,07 - 0,11
Austinetic/Ferritic
- - 60 - 69 0,04 - 0,07 60 - 69 0,04 - 0,06 10 - 27 0,09 - 0,14
300 series
M Stainless Steels
Martensitic 400 series - - 55 - 58 0,04 - 0,07 55 - 58 0,04 - 0,06 10 - 31 0,09 - 0,14
Refractory - - - - - - - -
Grey (GG) (FT) - - 70 - 109 0,04 - 0,10 70 - 109 0,04 - 0,10 30 - 58 0,09 - 0,17
K Cast Irons Spheroidal (GGG) (FGS) - - 55 - 96 0,04 - 0,10 55 - 96 0,04 - 0,09 30 - 53 0,09 - 0,13
Malleable (GTS) (MNMP) - - 50 - 69 0,04 - 0,09 50 - 69 0,04 - 0,09 20 - 44 0,09 - 0,13
Aluminium & Alloys 180 - 330 0,06 - 0,12 200 - 411 0,06 - 0,12 - - 90 - 275 0,13 - 0,21
N Aluminium & Alloys
Aluminium with Silicone 90 - 137 0,04 - 0,10 90 - 220 0,04 - 0,10 - - 90 - 220 0,11 - 0,17
Iron based alloy - - 30 - 44 0,03 - 0,06 - - 5 - 10 0,02 - 0,06
Cobalt based alloy - - 30 - 44 0,03 - 0,06 - - 5-8 0,02 - 0,06
S High Temperature Alloys
Nickel based alloy - - 30 - 44 0,03 - 0,06 - - 5-8 0,02 - 0,06
Titanium based alloy 40 - 55 0,04 - 0,06 45 - 58 0,04 - 0,06 - - 5 - 14 0,04 - 0,08
Hard materials Hard materials
H - - - - 15 - 36 0,03 - 0,06 - -
(52-56 HRC) (52-56 HRC)

B
6
Insert range Ø11,9mm – Ø13,2mm

Insert Range
Diameter (mm) EDP # Part Number Grade 1st Choice Application
Carbide HSS

11,9
023840 UC119SR SP4036 - ◆◆◆
027308 US119CR - SP9336 ◆◆◆◆◆
023524 UC120SR SP4036 - ◆◆◆
12,0
023523 UC120HR SP4036 - ◆◆◆
018692 UC120PR H22 - ◆
027309 US120CR - SP9336 ◆◆◆◆◆
12,2
023527 UC122SR SP4036 - ◆◆◆
023525 UC122HR SP4036 - ◆◆◆
12,3
023844 UC123SR SP4036 - ◆◆◆
027311 US123CR - SP9336 ◆◆◆◆◆
023529 UC125SR SP4036 - ◆◆◆
12,5
023528 UC125HR SP4036 - ◆◆◆
015071 UC125PR H22 - ◆
027312 US125CR - SP9336 ◆◆◆◆◆
023531 UC127SR SP4036 - ◆◆◆
12,7
023530 UC127HR SP4036 - ◆◆◆
015072 UC127PR H22 - ◆
027313 US127CR - SP9336 ◆◆◆◆◆
023533 UC130SR SP4036 - ◆◆◆
13,0
023532 UC130HR SP4036 - ◆◆◆
018693 UC130PR H22 - ◆
027314 US130CR - SP9336 ◆◆◆◆◆
13,1 027316 US131CR - SP9336 ◆◆◆◆◆
023535 UC132SR SP4036 - ◆◆◆
13,2 023534 UC132HR SP4036 - ◆◆◆
027317 US132CR - SP9336 ◆◆◆◆◆
EDP# = Internal Item Number: Please quote this number when ordering

Check local pricelist for stock availability

Note: Intermediate sizes are available on request

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

B
7
Toolholder for insert range Ø13,5mm – Ø16,3mm

Weldon Shank Morse Taper Shank


D2
L B
D 135˚ D1 L3 L4

D 135˚
L1
L2
B D2
L3 L4 L1 MT
L L2

Drill Bodies
EDP # Part Number L L1 L2 L3 L4 D1 MT D2 B BSP Screw Screw
Screw Driver

Weldon Shank
018791 Short P6100W130R 95,0 25,0 53,0 55,0 40,0 20,0 - 13,0 3,5 - F2505T T7
018802 Long P6300W130R 125,0 55,0 83,0 85,0 40,0 20,0 - 13,0 3,5 - F2505T T7
018814 X Long P6500W130R 178,5 108,0 136,5 138,5 40,0 20,0 - 13,0 3,5 - F2505T T7

Morse Taper Shank


018820 Short P6100M130R 130,0 25,0 50,0 55,0 75,0 - 2 13,0 3,5 - F2505T T7
014158 Long P6300M130R 160,0 55,0 80,0 85,0 75,0 - 2 13,0 3,5 - F2505T T7
015383 X Long P6500M130R 209,5 108,0 129,5 134,5 75,0 - 2 13,0 3,5 - F2505T T7

Recommended Cutting Conditions


PR H22 HR SP4036 SR SP4036 CR SP9336
ISO Material Hardness
Speed (Vc) Feed (fn) Speed (Vc) Feed (fn) Speed (Vc) Feed (fn) Speed (Vc) Feed (fn)
Steel <180 HBN - - 70 - 118 0,05 - 0,11 70 - 118 0,05 - 0,11 40 - 68 0,11 - 0,19
P Unalloyed Steels
Steel <280 HBN - 60 - 97 0,05 - 0,11 60 - 97 0,05 - 0,11 35 - 63 0,11 - 0,17
200-280 HBN - - 60 - 90 0,05 - 0,11 60 - 90 0,05 - 0,11 30 - 58 0,11 - 0,17
P Alloyed Steels 280-355 HBN - - 50 - 71 0,05 - 0,08 50 - 71 0,05 - 0,08 25 - 42 0,08 - 0,13
355-415 HBN - - 40 - 58 0,05 - 0,08 40 - 58 0,05 - 0,07 25 - 36 0,08 - 0,13
Austinetic/Ferritic
- - 60 - 69 0,05 - 0,08 60 - 69 0,05 - 0,08 10 - 27 0,11 - 0,16
300 series
M Stainless Steels
Martensitic 400 series - - 55 - 58 0,05 - 0,08 55 - 58 0,05 - 0,08 10 - 31 0,10 - 0,16
Refractory - - - - - - - -
Grey (GG) (FT) - - 70 - 109 0,05 - 0,13 70 - 109 0,06 - 0,13 30 - 58 0,11 - 0,19
K Cast Irons Spheroidal (GGG) (FGS) - - 55 - 96 0,05 - 0,11 55 - 96 0,05 - 0,11 30 - 53 0,11 - 0,16
Malleable (GTS) (MNMP) - - 50 - 69 0,05 - 0,11 50 - 69 0,05 - 0,10 20 - 44 0,11 - 0,15
Aluminium & Alloys 180 - 330 0,07 - 0,15 200 - 411 0,07 - 0,15 - - 90 - 275 0,15 - 0,24
N Aluminium & Alloys
Aluminium with Silicone 90 - 137 0,05 - 0,12 90 - 220 0,05 - 0,12 - - 90 - 220 0,13 - 0,19
Iron based alloy - - 30 - 44 0,03 - 0,07 - - 5 - 10 0,03 - 0,07
Cobalt based alloy - - 30 - 44 0,03 - 0,07 - - 5-8 0,03 - 0,07
S High Temperature Alloys
Nickel based alloy - - 30 - 44 0,03 - 0,07 - - 5-8 0,03 - 0,07
Titanium based alloy 40 - 55 0,05 - 0,08 45 - 58 0,05 - 0,08 - - 5 - 14 0,04 - 0,09
Hard materials Hard materials
H - - - - 15 - 36 0,04 - 0,07 - -
(52-56 HRC) (52-56 HRC)

B
8
Insert range Ø13,5mm – Ø16,3mm

Insert Range
Diameter (mm) EDP # Part Number Grade 1st Choice Application
Carbide HSS
13,5 023537 UC135SR SP4036 - ◆◆◆
023536 UC135HR SP4036 - ◆◆◆
015073 UC135PR H22 - ◆
027318 US135CR - SP9336 ◆◆◆◆◆
13,7 023539 UC137SR SP4036 - ◆◆◆
023538 UC137HR SP4036 - ◆◆◆
018694 UC137PR H22 - ◆
13,9 027319 US139CR - SP9336 ◆◆◆◆◆
14,0 023542 UC140SR SP4036 - ◆◆◆
023540 UC140HR SP4036 - ◆◆◆
018695 UC140PR H22 - ◆
027320 US140CR - SP9336 ◆◆◆◆◆
14,2 023544 UC142SR SP4036 - ◆◆◆
023543 UC142HR SP4036 - ◆◆◆
14,3 023861 UC143SR SP4036 - ◆◆◆
023860 UC143HR SP4036 - ◆◆◆
027321 US143CR - SP9336 ◆◆◆◆◆
14,5 023546 UC145SR SP4036 - ◆◆◆
023545 UC145HR SP4036 - ◆◆◆
015074 UC145PR H22 - ◆
027322 US145CR - SP9336 ◆◆◆◆◆
14,7 023548 UC147SR SP4036 - ◆◆◆
023547 UC147HR SP4036 - ◆◆◆
018696 UC147PR H22 - ◆
027323 US147CR - SP9336 ◆◆◆◆◆
15,0 023550 UC150SR SP4036 - ◆◆◆
023549 UC150HR SP4036 - ◆◆◆
015075 UC150PR H22 - ◆
027324 US150CR - SP9336 ◆◆◆◆◆
15,1 027325 US151CR - SP9336 ◆◆◆◆◆
15,2 023552 UC152SR SP4036 - ◆◆◆
023551 UC152HR SP4036 - ◆◆◆
023670 US152CR - SP9336 ◆◆◆◆◆
15,5 023554 UC155SR SP4036 - ◆◆◆
023553 UC155HR SP4036 - ◆◆◆
015076 UC155PR H22 - ◆
027326 US155CR - SP9336 ◆◆◆◆◆
15,7 023556 UC157SR SP4036 - ◆◆
023555 UC157HR SP4036 - ◆◆◆
027327 US157CR - SP9336 ◆◆◆◆◆
15,9 023875 UC159SR SP4036 - ◆◆◆
023874 UC159HR SP4036 - ◆◆◆
027328 US159CR - SP9336 ◆◆◆◆◆
16,0 023558 UC160SR SP4036 - ◆◆◆
023557 UC160HR SP4036 - ◆◆◆
018697 UC160PR H22 - ◆
027329 US160CR - SP9336 ◆◆◆◆◆
16,2 023560 UC162SR SP4036 - ◆◆◆
023559 UC162HR SP4036 - ◆◆◆
018698 UC162PR H22 - ◆
027330 US162CR - SP9336 ◆◆◆◆◆
16,3 027331 US163CR - SP9336 ◆◆◆◆◆
EDP# = Internal Item Number: Please quote this number when ordering Check local pricelist for stock availability
Note: Intermediate sizes are available on request
Star Guide Key to Recommended Inserts
Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

B
9
Toolholder for insert range Ø15,0mm – Ø16,3mm

Weldon Shank Morse Taper Shank


D2
L B
D 135˚ D1 L3 L4

D 135˚
L1
L2
B D2
L3 L4 L1 MT
L L2

Drill Bodies
EDP # Part Number L L1 L2 L3 L4 D1 MT D2 B BSP Screw Screw
Screw Driver

Weldon Shank
018803 Long P6300W145R 125,0 55,0 83,0 85,0 40,0 20,0 - 14,5 3,5 - F2505T T7
018815 X Long P6500W145R 178,5 108,0 136,5 138,5 40,0 20,0 - 14,5 3,5 - F2505T T7

Morse Taper Shank


014159 Long P6300M145R 160,0 55,0 90,0 85,0 75,0 - 2 14,5 3,5 - F2505T T7
015384 X Long P6500M145R 209,5 108,0 129,5 134,5 75,0 - 2 14,5 3,5 - F2505T T7

Recommended Cutting Conditions


PR H22 HR SP4036 SR SP4036 CR SP9336
ISO Material Hardness
Speed (Vc) Feed (fn) Speed (Vc) Feed (fn) Speed (Vc) Feed (fn) Speed (Vc) Feed (fn)
Steel <180 HBN - - 70 - 118 0,06 - 0,12 70 - 118 0,06 - 0,12 40 - 68 0,11 - 0,19
P Unalloyed Steels
Steel <280 HBN - 60 - 97 0,06 - 0,12 60 - 97 0,06 - 0,11 35 - 63 0,11 - 0,17
200-280 HBN - - 60 - 90 0,06 - 0,12 60 - 90 0,06 - 0,12 30 - 58 0,11 - 0,17
P Alloyed Steels 280-355 HBN - - 50 - 71 0,06 - 0,09 50 - 71 0,06 - 0,09 25 - 42 0,08 - 0,13
355-415 HBN - - 40 - 58 0,06 - 0,08 40 - 58 0,06 - 0,08 25 - 36 0,08 - 0,13
Austinetic/Ferritic
- - 60 - 69 0,06 - 0,09 60 - 69 0,06 - 0,09 10 - 27 0,11 - 0,16
300 series
M Stainless Steels
Martensitic 400 series - - 55 - 58 0,06 - 0,09 55 - 58 0,06 - 0,09 10 - 31 0,10 - 0,16
Refractory - - - - - - - -
Grey (GG) (FT) - - 70 - 109 0,07 - 0,14 70 - 109 0,07 - 0,14 30 - 58 0,11 - 0,19
K Cast Irons Spheroidal (GGG) (FGS) - - 55 - 96 0,06 - 0,12 55 - 96 0,06 - 0,12 30 - 53 0,11 - 0,16
Malleable (GTS) (MNMP) - - 50 - 69 0,06 - 0,11 50 - 69 0,06 - 0,11 20 - 44 0,11 - 0,15
Aluminium & Alloys 180 - 330 0,08 - 0,16 200 - 411 0,08 - 0,16 - - 90 - 275 0,15 - 0,24
N Aluminium & Alloys
Aluminium with Silicone 90 - 137 0,05 - 0,13 90 - 220 0,05 - 0,13 - - 90 - 220 0,13 - 0,19
Iron based alloy - - 30 - 44 0,03 - 0,08 - - 5 - 10 0,03 - 0,07
Cobalt based alloy - - 30 - 44 0,03 - 0,08 - - 5-8 0,03 - 0,07
S High Temperature Alloys
Nickel based alloy - - 30 - 44 0,03 - 0,08 - - 5-8 0,03 - 0,07
Titanium based alloy 40 - 55 0,05 - 0,08 45 - 58 0,05 - 0,08 - - 5 - 14 0,04 - 0,09
Hard materials Hard materials
H - - - - 15 - 36 0,04 - 0,08 - -
(52-56 HRC) (52-56 HRC)

B
10
Insert range Ø15,0mm – Ø16,3mm

Insert Range
Diameter (mm) EDP # Part Number Grade 1st Choice Application
Carbide HSS
023550 UC150SR SP4036 - ◆◆◆
15,0
023549 UC150HR SP4036 - ◆◆◆
015075 UC150PR H22 - ◆
027324 US150CR - SP9336 ◆◆◆◆◆
15,1 027325 US151CR - SP9336 ◆◆◆◆◆
023552 UC152SR SP4036 - ◆◆◆
15,2 023551 UC152HR SP4036 - ◆◆◆
023670 US152CR - SP9336 ◆◆◆◆◆
023554 UC155SR SP4036 - ◆◆◆
15,5
023553 UC155HR SP4036 - ◆◆◆
015076 UC155PR H22 - ◆
027326 US155CR - SP9336 ◆◆◆◆◆
023556 UC157SR SP4036 - ◆◆◆
15,7 023555 UC157HR SP4036 - ◆◆◆
027327 US157CR - SP9336 ◆◆◆◆◆
023875 UC159SR SP4036 - ◆◆◆
15,9 023874 UC159HR SP4036 - ◆◆◆
027328 US159CR - SP9336 ◆◆◆◆◆
023558 UC160SR SP4036 - ◆◆◆
16,0
023557 UC160HR SP4036 - ◆◆◆
018697 UC160PR H22 - ◆
027329 US160CR - SP9336 ◆◆◆◆◆
023560 UC162SR SP4036 - ◆◆◆
16,2
023559 UC162HR SP4036 - ◆◆◆
018698 UC162PR H22 - ◆
027330 US162CR - SP9336 ◆◆◆◆◆
16,3 027331 US163CR - SP9336 ◆◆◆◆◆
EDP# = Internal Item Number: Please quote this number when ordering

Check local pricelist for stock availability

Note: Intermediate sizes are available on request

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

11 B
Toolholder for insert range Ø16,5mm – Ø18,7mm

Weldon Shank Morse Taper Shank


D2
L B
D 135˚ D1 L3 L4

D 135˚
L1
L2
B D2
L3 L4 L1 MT
L L2

Drill Bodies
EDP # Part Number L L1 L2 L3 L4 D1 MT D2 B BSP Screw Screw
Screw Driver

Weldon Shank
018792 Short P6100W160R 95,0 25,0 54,0 55,0 40,0 20,0 - 16,0 3,5 - F2507T T7
018804 Long P6300W160R 135,0 65,0 94,0 95,0 40,0 20,0 - 16,0 3,5 - F2507T T7
015385 X Long P6500W160R 186,5 116,0 145,5 146,5 40,0 20,0 - 16,0 3,5 - F2507T T7
027800 XX Long P6700W170R 353,0 270,0 305,0 313,0 40,0 20,0 - 17,0 3,5 - F2507T T7

Morse Taper Shank


018821 Short P6100M160R 130,0 25,0 50,0 55,0 75,0 - 2 16,0 3,5 - F2507T T7
014160 Long P6300M160R 170,0 65,0 90,0 95,0 75,0 - 2 16,0 3,5 - F2507T T7
015385 X Long P6500M160R 217,5 116,0 137,5 142,5 75,0 - 2 16,0 3,5 - F2507T T7

Recommended Cutting Conditions


PR H22 HR SP4036 SR SP4036 CR SP9336
ISO Material Hardness
Speed (Vc) Feed (fn) Speed (Vc) Feed (fn) Speed (Vc) Feed (fn) Speed (Vc) Feed (fn)
Steel <180 HBN - - 70 - 118 0,08 - 0,14 70 - 118 0,07 - 0,14 40 - 68 0,12 - 0,20
P Unalloyed Steels
Steel <280 HBN - 60 - 97 0,08 - 0,14 60 - 97 0,07 - 0,13 35 - 63 0,12 - 0,18
200-280 HBN - - 60 - 90 0,08 - 0,14 60 - 90 0,07 - 0,14 30 - 58 0,12 - 0,18
P Alloyed Steels 280-355 HBN - - 50 - 71 0,08 - 0,11 50 - 71 0,07 - 0,12 25 - 42 0,10 - 0,14
355-415 HBN - - 40 - 58 0,08 - 0,10 40 - 58 0,07 - 0,10 25 - 36 0,09 - 0,14
Austinetic/Ferritic
- - 60 - 69 0,08 - 0,11 60 - 69 0,08 - 0,11 10 - 27 0,11 - 0,17
300 series
M Stainless Steels
Martensitic 400 series - - 55 - 58 0,08 - 0,11 55 - 58 0,08 - 0,11 10 - 31 0,11 - 0,17
Refractory - - - - - - - -
Grey (GG) (FT) - - 70 - 109 0,09 - 0,19 70 - 109 0,09 - 0,18 30 - 58 0,12 - 0,21
K Cast Irons Spheroidal (GGG) (FGS) - - 55 - 96 0,08 - 0,14 55 - 96 0,08 - 0,14 30 - 53 0,12 - 0,17
Malleable (GTS) (MNMP) - - 50 - 69 0,08 - 0,13 50 - 69 0,08 - 0,13 20 - 44 0,12 - 0,17
Aluminium & Alloys 180 - 330 0,09 - 0,20 200 - 411 0,09 - 0,20 - - 90 - 275 0,17 - 0,26
N Aluminium & Alloys
Aluminium with Silicone 90 - 137 0,06 - 0,16 90 - 220 0,06 - 0,16 - - 90 - 220 0,14 - 0,20
Iron based alloy - - 30 - 44 0,04 - 0,10 - - 5 - 10 0,03 - 0,08
Cobalt based alloy - - 30 - 44 0,04 - 0,10 - - 5-8 0,03 - 0,08
S High Temperature Alloys
Nickel based alloy - - 30 - 44 0,04 - 0,10 - - 5-8 0,03 - 0,08
Titanium based alloy 40 - 55 0,07 - 0,10 45 - 58 0,07 - 0,10 - - 5 - 14 0,05 - 0,10
Hard materials Hard materials
H - - - - 15 - 36 0,06 - 0,09 - -
(52-56 HRC) (52-56 HRC)

B
12
Insert range Ø16,5mm – Ø18,7mm

Insert Range
Diameter (mm) EDP # Part Number Grade 1st Choice Application
Carbide HSS
023562 UC165SR SP4036 - ◆◆◆
16,5
023879 UC165HR SP4036 - ◆◆◆
018490 UC165PR H22 - ◆
027332 US165CR - SP9336 ◆◆◆◆◆
023564 UC167SR SP4036 - ◆◆◆
16,7 023563 UC167HR SP4036 - ◆◆◆
027333 US167CR - SP9336 ◆◆◆◆◆
023566 UC170SR SP4036 - ◆◆◆
17,0
023565 UC170HR SP4036 - ◆◆◆
018699 UC170PR H22 - ◆
027334 US170CR - SP9336 ◆◆◆◆◆
023568 UC172SR SP4036 - ◆◆◆
17,2 023567 UC172HR SP4036 - ◆◆◆
023671 US172CR - SP9336 ◆◆◆◆◆
023888 UC174SR SP4036 - ◆◆◆
17,4 023887 UC174HR SP4036 - ◆◆◆
027335 US174CR - SP9336 ◆◆◆◆◆
023570 UC175SR SP4036 - ◆◆◆
17,5
023569 UC175HR SP4036 - ◆◆◆
017392 UC175PR H22 - ◆
027336 US175CR - SP9336 ◆◆◆◆◆
17,9 027337 US179CR - SP9336 ◆◆◆◆◆
023572 UC180SR SP4036 - ◆◆◆
18,0
023571 UC180HR SP4036 - ◆◆◆
018700 UC180PR H22 - ◆
027338 US180CR - SP9336 ◆◆◆◆◆
023574 UC182SR SP4036 - ◆◆◆
18,2 023573 UC182HR SP4036 - ◆◆◆
027339 US182CR - SP9336 ◆◆◆◆◆
023576 UC185SR SP4036 - ◆◆◆
18,5
023575 UC185HR SP4036 - ◆◆◆
018701 UC185PR H22 - ◆
027340 US185CR - SP9336 ◆◆◆◆◆
18,6 027341 US186CR - SP9336 ◆◆◆◆◆
023578 UC187SR SP4036 - ◆◆◆
18,7 023577 UC187HR SP4036 - ◆◆◆
027342 US187CR - SP9336 ◆◆◆◆◆
EDP# = Internal Item Number: Please quote this number when ordering

Check local pricelist for stock availability

Note: Intermediate sizes are available on request

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

13 B
Toolholder for insert range Ø19,0mm – Ø22,2mm

Weldon Shank Morse Taper Shank


D2
L B
D 135˚ D1 L3 L4

D 135˚
L1
L2
B D2
L3 L4 L1 MT
L L2

Drill Bodies
EDP # Part Number L L1 L2 L3 L4 D1 MT D2 B BSP Screw Screw
Screw Driver

Weldon Shank
017391 Short P6100W185R 105,0 30,0 63,0 65,0 40,0 20,0 - 18,5 4,0 - F3006T T9
018805 Long P6300W185R 145,0 70,0 103,0 105,0 40,0 20,0 - 18,5 4,0 - F3006T T9
018817 X Long P6500W185R 204,0 129,0 162,0 164,0 40,0 20,0 - 18,5 4,0 - F3006T T9
027801 XX Long P6700W185R 369,0 285,0 305,0 313,0 40,0 20,0 - 18,5 4,0 - F3006T T9

Morse Taper Shank


018822 Short P6100M185R 160,0 30,0 61,0 66,0 94,0 - 3 18,5 4,0 - F3006T T9
014161 Long P6300M185R 200,0 70,0 101,0 106,0 94,0 - 3 18,5 4,0 - F3006T T9
015386 X Long P6500M185R 258,0 129,0 159,0 164,0 94,0 - 3 18,5 4,0 - F3006T T9

Recommended Cutting Conditions


PR H22 HR SP4036 SR SP4036 CR SP9336
ISO Material Hardness
Speed (Vc) Feed (fn) Speed (Vc) Feed (fn) Speed (Vc) Feed (fn) Speed (Vc) Feed (fn)
Steel <180 HBN - - 70 - 118 0,10 - 0,18 70 - 118 0,10 - 0,16 40 - 68 0,14 - 0,22
P Unalloyed Steels
Steel <280 HBN - 60 - 97 0,11 - 0,16 60 - 97 0,10 - 0,15 35 - 63 0,14 - 0,20
200-280 HBN - - 60 - 90 0,11 - 0,18 60 - 90 0,10 - 0,16 30 - 58 0,14 - 0,20
P Alloyed Steels 280-355 HBN - - 50 - 71 0,11 - 0,15 50 - 71 0,10 - 0,14 25 - 42 0,11 - 0,16
355-415 HBN - - 40 - 58 0,11 - 0,13 40 - 58 0,10 - 0,12 25 - 36 0,10 - 0,16
Austinetic/Ferritic
- - 60 - 69 0,11 - 0,15 60 - 69 0,11 - 0,14 10 - 27 0,13 - 0,19
300 series
M Stainless Steels
Martensitic 400 series - - 55 - 58 0,11 - 0,15 55 - 58 0,11 - 0,14 10 - 31 0,13 - 0,19
Refractory - - - - - - - -
Grey (GG) (FT) - - 70 - 109 0,14 - 0,25 70 - 109 0,14 - 0,23 30 - 58 0,14 - 0,22
K Cast Irons Spheroidal (GGG) (FGS) - - 55 - 96 0,11 - 0,18 55 - 96 0,11 - 0,16 30 - 53 0,14 - 0,19
Malleable (GTS) (MNMP) - - 50 - 69 0,11 - 0,16 50 - 69 0,11 - 0,15 20 - 44 0,13 - 0,18
Aluminium & Alloys 180 - 330 0,11 - 0,26 200 - 411 0,11 - 0,26 - - 90 - 275 0,18 - 0,31
N Aluminium & Alloys
Aluminium with Silicone 90 - 137 0,09 - 0,21 90 - 220 0,08 - 0,21 - - 90 - 220 0,15 - 0,22
Iron based alloy - - 30 - 44 0,06 - 0,12 - - 5 - 10 0,04 - 0,08
Cobalt based alloy - - 30 - 44 0,06 - 0,12 - - 5-8 0,04 - 0,08
S High Temperature Alloys
Nickel based alloy - - 30 - 44 0,06 - 0,12 - - 5-8 0,04 - 0,08
Titanium based alloy 40 - 55 0,09 - 0,13 45 - 58 0,09 - 0,13 - - 5 - 14 0,05 - 0,12
Hard materials Hard materials
H - - - - 15 - 36 0,08 - 0,11 - -
(52-56 HRC) (52-56 HRC)

B
14
Insert range Ø19,0mm – Ø22,2mm

Insert Range
Diameter (mm) EDP # Part Number Grade 1st Choice Application
Carbide HSS
023580 UC190SR SP4036 - ◆◆◆
19,0
023579 UC190HR SP4036 - ◆◆◆
015077 UC190PR H22 - ◆
027343 US190CR - SP9336 ◆◆◆◆◆
19,2
023582 UC192SR SP4036 - ◆◆◆
023581 UC192HR SP4036 - ◆◆◆
023584 UC195SR SP4036 - ◆◆◆
19,5
023583 UC195HR SP4036 - ◆◆◆
017393 UC195PR H22 - ◆
027344 US195CR - SP9336 ◆◆◆◆◆
023586 UC197SR SP4036 - ◆◆◆
19,7 023585 UC197HR SP4036 - ◆◆◆
023673 US197CR - SP9336 ◆◆◆◆◆
19,8
023906 UC198SR SP4036 - ◆◆◆
027345 US198CR - SP9336 ◆◆◆◆◆
023588 UC200SR SP4036 - ◆◆◆
20,0
023587 UC200HR SP4036 - ◆◆◆
018702 UC200PR H22 - ◆
027346 US200CR - SP9336 ◆◆◆◆◆
023590 UC202SR SP4036 - ◆◆◆
20,2 023589 UC202HR SP4036 - ◆◆◆
023674 US202CR - SP9336 ◆◆◆◆◆
023592 UC205SR SP4036 - ◆◆◆
20,5
023591 UC205HR SP4036 - ◆◆◆
018703 UC205PR H22 - ◆
027347 US205CR - SP9336 ◆◆◆◆◆
023914 UC206SR SP4036 - ◆◆◆◆
20,6 023913 UC206HR SP4036 - ◆◆◆
027348 US206CR - SP9336 ◆◆◆◆◆
20,7
023594 UC207SR SP4036 - ◆◆◆
023593 UC207HR SP4036 - ◆◆◆
023596 UC210SR SP4036 - ◆◆◆
21,0
023595 UC210HR SP4036 - ◆◆◆
017394 UC210PR H22 - ◆
027349 US210CR - SP9336 ◆◆◆◆◆
023598 UC212SR SP4036 - ◆◆◆
21,2 023597 UC212HR SP4036 - ◆◆◆
023676 US212CR - SP9336 ◆◆◆◆◆
21,4
023986 UC214SR SP4036 - ◆◆◆
027350 US214CR - SP9336 ◆◆◆◆◆
023600 UC215SR SP4036 - ◆◆◆
21,5
023599 UC215HR SP4036 - ◆◆◆
018704 UC215PR H22 - ◆
027351 US215CR - SP9336 ◆◆◆◆◆
21,7
023602 UC217SR SP4036 - ◆◆◆
023601 UC217HR SP4036 - ◆◆◆
023604 UC220SR SP4036 - ◆◆◆
22,0
023603 UC220HR SP4036 - ◆◆◆
018705 UC220PR H22 - ◆
027352 US220CR - SP9336 ◆◆◆◆◆
023606 UC222SR SP4036 - ◆◆◆
22,2 023605 UC222HR SP4036 - ◆◆◆
027353 US222CR - SP9336 ◆◆◆◆◆
EDP# = Internal Item Number: Please quote this number when ordering Check local pricelist for stock availability
Note: Intermediate sizes are available on request

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

15 B
Toolholder for insert range Ø22,5mm – Ø25,4mm

Weldon Shank Morse Taper Shank


D2
L B
D 135˚ D1 L3 L4

D 135˚
L1
L2
B D2
L3 L4 L1 MT
L L2

Drill Bodies
EDP # Part Number L L1 L2 L3 L4 D1 MT D2 B BSP Screw Screw
Screw Driver

Weldon Shank
018794 Short P6100W220R 115,0 40,0 73,0 75,0 40,0 20,0 - 22,0 4,0 - F3008T T9
018806 Long P6300W220R 155,0 80,0 113,0 115,0 40,0 20,0 - 22,0 4,0 - F3008T T9
018818 X Long P6500W220R 212,0 137,0 170,0 172,0 40,0 20,0 - 22,0 4,0 - F3008T T9
027802 XX Long P6700W220R 369,0 285,0 320,0 329,0 40,0 20,0 - 22,0 4,0 - F3008T T9

Morse Taper Shank


018823 Short P6100M220R 170,0 40,0 71,0 76,0 94,0 - 3 22,0 4,0 - F3008T T9
014162 Long P6300M220R 210,0 80,0 111,0 116,0 94,0 - 3 22,0 4,0 - F3008T T9
015387 X Long P6500M220R 266,0 137,0 167,0 172,0 94,0 - 3 22,0 4,0 - F3008T T9

Recommended Cutting Conditions


PR H22 HR SP4036 SR SP4036 CR SP9336
ISO Material Hardness
Speed (Vc) Feed (fn) Speed (Vc) Feed (fn) Speed (Vc) Feed (fn) Speed (Vc) Feed (fn)
Steel <180 HBN - - 70 - 118 0,13 - 0,20 70 - 118 0,12 - 0,18 40 - 68 0,17 - 0,26
P Unalloyed Steels
Steel <280 HBN - 60 - 97 0,13 - 0,18 60 - 97 0,12 - 0,17 35 - 63 0,16 - 0,23
200-280 HBN - - 60 - 90 0,13 - 0,20 60 - 90 0,12 - 0,18 30 - 58 0,16 - 0,23
P Alloyed Steels 280-355 HBN - - 50 - 71 0,13 - 0,18 50 - 71 0,12 - 0,17 25 - 42 0,13 - 0,18
355-415 HBN - - 40 - 58 0,13 - 0,15 40 - 58 0,12 - 0,14 25 - 36 0,12 - 0,18
Austinetic/Ferritic
- - 60 - 69 0,13 - 0,18 60 - 69 0,13 - 0,17 10 - 27 0,15 - 0,22
300 series
M Stainless Steels
Martensitic 400 series - - 55 - 58 0,13 - 0,18 55 - 58 0,13 - 0,17 10 - 31 0,15 - 0,22
Refractory - - - - - - - -
Grey (GG) (FT) - - 70 - 109 0,18 - 0,30 70 - 109 0,18 - 0,28 30 - 58 0,17 - 0,26
K Cast Irons Spheroidal (GGG) (FGS) - - 55 - 96 0,13 - 0,20 55 - 96 0,13 - 0,18 30 - 53 0,16 - 0,22
Malleable (GTS) (MNMP) - - 50 - 69 0,13 - 0,18 50 - 69 0,13 - 0,16 20 - 44 0,16 - 0,21
Aluminium & Alloys 180 - 330 0,13 - 0,30 200 - 411 0,13 - 0,30 - - 90 - 275 0,20 - 0,31
N Aluminium & Alloys
Aluminium with Silicone 90 - 137 0,10 - 0,24 90 - 220 0,10 - 0,24 - - 90 - 220 0,18 - 0,24
Iron based alloy - - 30 - 44 0,07 - 0,14 - - 5 - 10 0,05 - 0,10
Cobalt based alloy - - 30 - 44 0,07 - 0,14 - - 5-8 0,05 - 0,10
S High Temperature Alloys
Nickel based alloy - - 30 - 44 0,07 - 0,14 - - 5-8 0,05 - 0,10
Titanium based alloy 40 - 55 0,11 - 0,15 45 - 58 0,11 - 0,15 - - 5 - 14 0,07 - 0,13
Hard materials Hard materials
H - - - - 15 - 36 0,10 - 0,13 - -
(52-56 HRC) (52-56 HRC)

B
16
Insert range Ø22,5mm – Ø25,4mm

Insert Range
Diameter (mm) EDP # Part Number Grade 1st Choice Application
Carbide HSS
023608 UC225SR SP4036 - ◆◆◆
22,5
023607 UC225HR SP4036 - ◆◆◆
018706 UC225PR H22 - ◆
027354 US225CR - SP9336 ◆◆◆◆◆
22,7
023610 UC227SR SP4036 - ◆◆◆
023609 UC227HR SP4036 - ◆◆◆
023612 UC230SR SP4036 - ◆◆◆
23,0
023611 UC230HR SP4036 - ◆◆◆
017976 UC230PR H22 - ◆
027355 US230CR - SP9336 ◆◆◆◆◆
23,2
023614 UC232SR SP4036 - ◆◆◆
023613 UC232HR SP4036 - ◆◆◆
23,4 027356 US234CR - SP9336 ◆◆◆◆◆
023616 UC235SR SP4036 - ◆◆◆
23,5 023615 UC235HR SP4036 - ◆◆◆
018707 UC235PR H22 - ◆
23,7
023618 UC237SR SP4036 - ◆◆◆
023617 UC237HR SP4036 - ◆◆◆
023940 UC238SR SP4036 - ◆◆◆
23,8
027357 US238CR - SP9336 ◆◆◆◆◆
023620 UC240SR SP4036 - ◆◆◆
24,0
023619 UC240HR SP4036 - ◆◆◆
018708 UC240PR H22 - ◆
027358 US240CR - SP9336 ◆◆◆◆◆
24,2
023622 UC242SR SP4036 - ◆◆◆
023621 UC242HR SP4036 - ◆◆◆
023624 UC245SR SP4036 - ◆◆◆
24,5
023623 UC245HR SP4036 - ◆◆◆
018709 UC245PR H22 - ◆
027359 US245CR - SP9336 ◆◆◆◆◆
023947 UC246SR SP4036 - ◆◆◆
24,6 023987 UC246HR SP4036 - ◆◆◆
027360 US246CR - SP9336 ◆◆◆◆◆
24,7
023626 UC247SR SP4036 - ◆◆◆
023625 UC247HR SP4036 - ◆◆◆
023628 UC250SR SP4036 - ◆◆◆
25,0
023627 UC250HR SP4036 - ◆◆◆
018710 UC250PR H22 - ◆
027361 US250CR - SP9336 ◆◆◆◆◆
25,2
023630 UC252SR SP4036 - ◆◆◆
023629 UC252HR SP4036 - ◆◆◆
023632 UC254SR SP4036 - ◆◆◆
25,4 023631 UC254HR SP4036 - ◆◆◆
027362 US254CR - SP9336 ◆◆◆◆◆

EDP# = Internal Item Number: Please quote this number when ordering
Check local pricelist for stock availability

Note: Intermediate sizes are available on request

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

17 B
Toolholder for insert range Ø25,0mm – Ø29,5mm

Weldon Shank Morse Taper Shank


D2 L B
L3 L4
D2
D 132˚ D1

D 132˚

L1
L2 MT
L3 L4 B L1
L L2
G

Drill Bodies
EDP # Part Number L L1 L2 L3 L4 D1 MT D2 B BSP Screw Screw
Screw Driver

Weldon Shank
018795 Short S6100W230R 173,0 75,0 105,0 113,0 60,0 32,0 - 23,0 5,0 - F3510T T15
018807 Long S6300W230R 273,0 170,0 205,0 213,0 60,0 32,0 - 23,0 5,0 - F3510T T15
027803 XX Long S6700W250R 396,0 290,0 327,0 336,0 60,0 32,0 - 25,0 5,0 - F3510T T15

Morse Taper Shank


014163 Short S6100M230R 279,0 80,0 110,0 161,5 117,5 - 4 23,0 5,0 1/4" F3510T T15
014172 Long S6300M230R 379,0 175,0 210,0 261,5 117,5 - 4 23,0 5,0 1/4" F3510T T15

Recommended Cutting Conditions


SR SP4036 CR SP9530
ISO Material Hardness
Speed (Vc) Feed (fn) Speed (Vc) Feed (fn)
Steel <180 HBN 70 - 118 0,12 - 0,18 40 - 63 0,17 - 0,26
P Unalloyed Steels
Steel <280 HBN 60 - 97 0,12 - 0,17 35 - 50 0,16 - 0,23
200-280 HBN 60 - 90 0,12 - 0,18 30 - 36 0,16 - 0,23
P Alloyed Steels 280-355 HBN 50 - 71 0,12 - 0,16 25 - 31 0,13 - 0,18
355-415 HBN 40 - 58 0,12 - 0,14 20 - 27 0,12 - 0,18
Austinetic/Ferritic
60 - 69 0,13 - 0,16 10 - 19 0,15 - 0,22
300 series
M Stainless Steels
Martensitic 400 series 55 - 58 0,13 - 0,16 10 - 19 0,15 - 0,22
Refractory - - - -
Grey (GG) (FT) 70 - 109 0,18 - 0,28 30 - 50 0,17 - 0,26
K Cast Irons Spheroidal (GGG) (FGS) 55 - 96 0,13 - 0,18 25 - 44 0,16 - 0,22
Malleable (GTS) (MNMP) 50 - 69 0,13 - 0,16 25 - 36 0,16 - 0,21
Aluminium & Alloys - - 90 - 252 0,20 - 0,35
N Aluminium & Alloys
Aluminium with Silicone - - 90 - 206 0,20 - 0,30
Iron based alloy - - - -
Cobalt based alloy - - - -
S High Temperature Alloys
Nickel based alloy - - - -
Titanium based alloy - - - -
Hard materials Hard materials
H 15 - 36 0,10 - 0,13 - -
(52-56 HRC) (52-56 HRC)

B
18
Insert range Ø25,0mm – Ø29,5mm

Insert Range
Diameter (mm) EDP # Part Number Grade 1st Choice Application
Carbide HSS

25,0
023648 UH250SR SP4036 - ◆◆◆◆◆
027263 UD250CR - SP9530 ◆◆◆◆◆
25,4
015078 UH254PR H22 - ◆
027264 UD254CR - SP9530 ◆◆◆◆◆
25,8 027265 UD258CR - SP9530 ◆◆◆◆◆
26,0
023649 UH260SR SP4036 - ◆◆◆◆◆
027266 UD260CR - SP9530 ◆◆◆◆◆
26,2 027268 UD262CR - SP9530 ◆◆◆◆◆
26,5 027269 UD265CR - SP9530 ◆◆◆◆◆
27,0
023650 UH270SR SP4036 - ◆◆◆◆◆
027270 UD270CR - SP9530 ◆◆◆◆◆
27,5 027271 UD275CR - SP9530 ◆◆◆◆◆
27,8 027272 UD278CR - SP9530 ◆◆◆◆◆
28,0
023651 UH280SR SP4036 - ◆◆◆◆◆
027273 UD280CR - SP9530 ◆◆◆◆◆
28,5 027274 UD285CR - SP9530 ◆◆◆◆◆
28,6 027275 UD286CR - SP9530 ◆◆◆◆◆
29,0
023652 UH290SR SP4036 - ◆◆◆◆◆
027276 UD290CR - SP9530 ◆◆◆◆◆
29,4 027277 UD294CR - SP9530 ◆◆◆◆◆
29,5 027278 UD295CR - SP9530 ◆◆◆◆◆
EDP# = Internal Item Number: Please quote this number when ordering

Check local pricelist for stock availability

Note: Intermediate sizes are available on request

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

19 B
Toolholder for insert range Ø30,0mm – Ø35,7mm

Weldon Shank Morse Taper Shank


D2 L B
L3 L4
D2
D 132˚ D1

D 132˚

L1
L2 MT
L3 L4 B L1
L L2
G

Drill Bodies
EDP # Part Number L L1 L2 L3 L4 D1 MT D2 B BSP Screw Screw
Screw Driver

Weldon Shank
018796 Short S6100W280R 173,0 75,0 105,0 113,0 60,0 32,0 - 28,0 5,0 - F3510T T15
018808 Long S6300W280R 273,0 170,0 205,0 213,0 60,0 32,0 - 28,0 5,0 - F3510T T15
027804 XX Long S6700W280R 396,0 290,0 327,0 336,0 60,0 32,0 - 28,0 5,0 - F3510T T15

Morse Taper Shank


014164 Short S6100M280R 279,0 80,0 110,0 161,5 117,5 - 4 28,0 5,0 1/4" F3510T T15
014173 Long S6300M280R 379,0 175,0 210,0 261,5 117,5 - 4 28,0 5,0 1/4" F3510T T15

Recommended Cutting Conditions


SR SP4036 CR SP9530
ISO Material Hardness
Speed (Vc) Feed (fn) Speed (Vc) Feed (fn)
Steel <180 HBN 70 - 118 0,16 - 0,22 40 - 63 0,19 - 0,28
P Unalloyed Steels
Steel <280 HBN 60 - 97 0,16 - 0,19 35 - 50 0,18 - 0,25
200-280 HBN 60 - 90 0,16 - 0,22 30 - 36 0,18 - 0,25
P Alloyed Steels 280-355 HBN 50 - 71 0,16 - 0,21 25 - 31 0,15 - 0,21
355-415 HBN 40 - 58 0,16 - 0,17 20 - 27 0,15 - 0,21
Austinetic/Ferritic
60 - 69 0,17 - 0,21 10 - 19 0,17 - 0,24
300 series
M Stainless Steels
Martensitic 400 series 55 - 58 0,17 - 0,21 10 - 19 0,16 - 0,23
Refractory - - - -
Grey (GG) (FT) 70 - 109 0,26 - 0,35 30 - 50 0,19 - 0,28
K Cast Irons Spheroidal (GGG) (FGS) 55 - 96 0,17 - 0,22 25 - 44 0,18 - 0,24
Malleable (GTS) (MNMP) 50 - 69 0,17 - 0,19 25 - 36 0,18 - 0,24
Aluminium & Alloys - - 90 - 252 0,20 - 0,35
N Aluminium & Alloys
Aluminium with Silicone - - 90 - 206 0,20 - 0,30
Iron based alloy - - - -
Cobalt based alloy - - - -
S High Temperature Alloys
Nickel based alloy - - - -
Titanium based alloy - - - -
Hard materials Hard materials
H 15 - 36 0,14 - 0,15 - -
(52-56 HRC) (52-56 HRC)

B
20
Insert range Ø30,0mm – Ø35,7mm

Insert Range
Diameter (mm) EDP # Part Number Grade 1st Choice Application
Carbide HSS
30,0 023653 UH300SR SP4036 - ◆◆◆◆◆
027279 UD300CR - SP9530 ◆◆◆◆◆
30,1 027280 UD301CR - SP9530 ◆◆◆◆◆
30,9 027281 UD309CR - SP9530 ◆◆◆◆◆
31,0 023654 UH310SR SP4036 - ◆◆◆◆◆
027282 UD310CR - SP9530 ◆◆◆◆◆
31,7 027283 UD317CR - SP9530 ◆◆◆◆◆
32,0 023655 UH320SR SP4036 - ◆◆◆◆◆
027284 UD320CR - SP9530 ◆◆◆◆◆
32,5 027285 UD325CR - SP9530 ◆◆◆◆◆
32,6 027286 UD326CR - SP9530 ◆◆◆◆◆
33,0 023656 UH330SR SP4036 - ◆◆◆◆◆
027287 UD330CR - SP9530 ◆◆◆◆◆
33,3 027288 UD333CR - SP9530 ◆◆◆◆◆
34,0 023657 UH340SR SP4036 - ◆◆◆◆◆
027289 UD340CR - SP9530 ◆◆◆◆◆
34,1 027290 UD341CR - SP9530 ◆◆◆◆◆
35,0 023658 UH350SR SP4036 - ◆◆◆◆◆
027291 UD350CR - SP9530 ◆◆◆◆◆
35,7 027363 UD357CR - SP9530 ◆◆◆◆◆
EDP# = Internal Item Number: Please quote this number when ordering

Check local pricelist for stock availability

Note: Intermediate sizes are available on request

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

21 B
Toolholder for insert range Ø36,0mm – Ø45,0mm

Weldon Shank Morse Taper Shank


D2 L B
L3 L4
D2
D 132˚ D1

D 132˚

L1
L2 MT
L3 L4 B L1
L L2
G

Drill Bodies
EDP # Part Number L L1 L2 L3 L4 D1 MT D2 B BSP Screw Screw
Screw Driver

Weldon Shank
018797 Short S6100W340R 217,0 110,0 149,0 157,0 60,0 32,0 - 34,0 7,0 - F4015T T20
018809 Long S6300W340R 322,0 215,0 254,0 262,0 60,0 32,0 - 34,0 7,0 - F4015T T20

Morse Taper Shank


014165 Short S6100M340R 324,0 115,0 155,0 206,5 117,5 - 4 34,0 7,0 1/4" F4015T T20
014174 Long S6300M340R 429,0 220,0 260,0 311,5 117,5 - 4 34,0 7,0 1/4" F4015T T20

Recommended Cutting Conditions


CR SP9530
ISO Material Hardness
Speed (Vc) Feed (fn)
Steel <180 HBN 40 - 63 0,24 - 0,34
P Unalloyed Steels
Steel <280 HBN 35 - 50 0,23 - 0,30
200-280 HBN 30 - 36 0,23 - 0,30
P Alloyed Steels 280-355 HBN 25 - 31 0,19 - 0,25
355-415 HBN 20 - 27 0,18 - 0,24
Austinetic/Ferritic
10 - 19 0,20 - 0,28
300 series
M Stainless Steels
Martensitic 400 series 10 -19 0,19 - 0,26
Refractory - -
Grey (GG) (FT) 30 - 50 0,24 - 0,34
K Cast Irons Spheroidal (GGG) (FGS) 25 - 44 0,23 - 0,29
Malleable (GTS) (MNMP) 25 - 36 0,22 - 0,28
Aluminium & Alloys 90 - 252 0,30 - 0,45
N Aluminium & Alloys
Aluminium with Silicone 90 - 206 0,25 - 0,35
Iron based alloy - -
Cobalt based alloy - -
S High Temperature Alloys
Nickel based alloy - -
Titanium based alloy - -
Hard materials Hard materials
H - -
(52-56 HRC) (52-56 HRC)

B
22
Insert range Ø36,0mm – Ø45,0mm

Insert Range
Diameter (mm) EDP # Part Number Grade 1st Choice Application
Carbide HSS
36,0 027364 UD360CR - SP9530 ◆◆◆◆◆
36,5 027365 UD365CR - SP9530 ◆◆◆◆◆
37,0 027366 UD370CR - SP9530 ◆◆◆◆◆
37,3 027367 UD373CR - SP9530 ◆◆◆◆◆
38,0 027368 UD380CR - SP9530 ◆◆◆◆◆
38,1 027369 UD381CR - SP9530 ◆◆◆◆◆
38,9 027370 UD389CR - SP9530 ◆◆◆◆◆
39,0 027371 UD390CR - SP9530 ◆◆◆◆◆
39,7 027372 UD397CR - SP9530 ◆◆◆◆◆
40,0 027373 UD400CR - SP9530 ◆◆◆◆◆
40,5 027374 UD405CR - SP9530 ◆◆◆◆◆
41,0 027375 UD410CR - SP9530 ◆◆◆◆◆
41,3 027376 UD413CR - SP9530 ◆◆◆◆◆
42,0 027377 UD420CR - SP9530 ◆◆◆◆◆
42,8 027378 UD428CR - SP9530 ◆◆◆◆◆
42,9 027379 UD429CR - SP9530 ◆◆◆◆◆
43,0 027380 UD430CR - SP9530 ◆◆◆◆◆
43,7 027381 UD437CR - SP9530 ◆◆◆◆◆
44,0 027382 UD440CR - SP9530 ◆◆◆◆◆
44,4 027383 UD444CR - SP9530 ◆◆◆◆◆
45,0 027384 UD450CR - SP9530 ◆◆◆◆◆
EDP# = Internal Item Number: Please quote this number when ordering

Check local pricelist for stock availability

Note: Intermediate sizes are available on request

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

23 B
Toolholder for insert range Ø46,0mm – Ø55,6mm

Weldon Shank Morse Taper Shank


D2 L B
L3 L4
D2
D 132˚ D1

D 132˚

L1
L2 MT
L3 L4 B L1
L L2
G

Drill Bodies
EDP # Part Number L L1 L2 L3 L4 D1 MT D2 B BSP Screw Screw
Screw Driver

Weldon Shank
018798 Short S6100W440R 227,0 110,0 149,0 157,0 70,0 40,0 - 44,0 7,0 - F4015T T20
018810 Long S6300W440R 332,0 215,0 254,0 262,0 70,0 40,0 - 44,0 7,0 - F4015T T20

Morse Taper Shank


014166 Short S6100M440R 324,0 115,0 155,0 206,5 117,5 - 4 44,0 7,0 1/4" F4015T T20
014175 Long S6300M440R 429,0 220,0 260,0 311,5 117,5 - 4 44,0 7,0 1/4" F4015T T20

Recommended Cutting Conditions


CR SP9530
ISO Material Hardness
Speed (Vc) Feed (fn)
Steel <180 HBN 40 - 63 0,29 - 0,28
P Unalloyed Steels
Steel <280 HBN 35 - 50 0,27 - 0,34
200-280 HBN 30 - 36 0,27 - 0,34
P Alloyed Steels 280-355 HBN 25 - 31 0,23 - 0,29
355-415 HBN 20 - 27 0,21 - 0,28
Austinetic/Ferritic
10 - 19 0,23 - 0,32
300 series
M Stainless Steels
Martensitic 400 series 10 -19 0,22 - 0,30
Refractory - -
Grey (GG) (FT) 30 - 50 0,29 - 0,38
K Cast Irons Spheroidal (GGG) (FGS) 25 - 44 0,27 - 0,34
Malleable (GTS) (MNMP) 25 - 36 0,26 - 0,33
Aluminium & Alloys 90 - 252 0,30 - 0,45
N Aluminium & Alloys
Aluminium with Silicone 90 - 206 0,25 - 0,35
Iron based alloy - -
Cobalt based alloy - -
S High Temperature Alloys
Nickel based alloy - -
Titanium based alloy - -
Hard materials Hard materials
H - -
(52-56 HRC) (52-56 HRC)

B
24
Insert range Ø46,0mm – Ø55,6mm

Insert Range
Diameter (mm) EDP # Part Number Grade 1st Choice Application
Carbide HSS
46,0 027385 UD460CR - SP9530 ◆◆◆◆◆
47,0 027386 UD470CR - SP9530 ◆◆◆◆◆
47,6 027387 UD476CR - SP9530 ◆◆◆◆◆
48,0 027388 UD480CR - SP9530 ◆◆◆◆◆
49,0 027389 UD490CR - SP9530 ◆◆◆◆◆
50,0 027390 UD500CR - SP9530 ◆◆◆◆◆
50,8 027391 UD508CR - SP9530 ◆◆◆◆◆
51,0 027392 UD510CR - SP9530 ◆◆◆◆◆
51,6 027393 UD516CR - SP9530 ◆◆◆◆◆
52,0 027394 UD520CR - SP9530 ◆◆◆◆◆
52,4 027395 UD524CR - SP9530 ◆◆◆◆◆
53,0 027396 UD530CR - SP9530 ◆◆◆◆◆
53,2 027397 UD532CR - SP9530 ◆◆◆◆◆
54,0 027398 UD540CR - SP9530 ◆◆◆◆◆
54,8 027399 UD548CR - SP9530 ◆◆◆◆◆
55,0 027400 UD550CR - SP9530 ◆◆◆◆◆
55,6 027401 UD556CR - SP9530 ◆◆◆◆◆
EDP# = Internal Item Number: Please quote this number when ordering

Check local pricelist for stock availability

Note: Intermediate sizes are available on request

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

25 B
Toolholder for insert range Ø56,0mm – Ø65,1mm

Weldon Shank Morse Taper Shank


D2 L B
L3 L4
D2
D 132˚ D1

D 132˚

L1
L2 MT
L3 L4 B L1
L L2
G

Drill Bodies
EDP # Part Number L L1 L2 L3 L4 D1 MT D2 B BSP Screw Screw
Screw Driver

Weldon Shank
018799 Short S6100W540R 227,0 110,0 149,0 157,0 70,0 40,0 - 54,0 7,0 - F4015T T20
018811 Long S6300W540R 332,0 215,0 254,0 262,0 70,0 40,0 - 54,0 7,0 - F4015T T20

Morse Taper Shank


014167 Short S6100M540R 324,0 115,0 155,0 206,5 117,5 - 4 54,0 7,0 1/4" F4015T T20
014168 Short S6100M5540R 371,0 115,0 155,0 221,5 149,5 - 5 54,0 7,0 1/2" F4015T T20
014176 Long S6300M540R 429,0 220,0 260,0 311,5 117,5 - 4 54,0 7,0 1/4" F4015T T20
014177 Long S6300M5540R 476,0 220,0 260,0 326,5 149,5 - 5 54,0 7,0 1/2" F4015T T20

Recommended Cutting Conditions


CR SP9530
ISO Material Hardness
Speed (Vc) Feed (fn)
Steel <180 HBN 40 - 63 0,34 - 0,42
P Unalloyed Steels
Steel <280 HBN 35 - 50 0,31 - 0,38
200-280 HBN 30 - 36 0,31 - 0,38
P Alloyed Steels 280-355 HBN 25 - 31 0,26 - 0,33
355-415 HBN 20 - 27 0,24 - 0,31
Austinetic/Ferritic
10 - 19 0,26 - 0,35
300 series
M Stainless Steels
Martensitic 400 series 10 -19 0,25 - 0,32
Refractory - -
Grey (GG) (FT) 30 - 50 0,34 - 0,42
K Cast Irons Spheroidal (GGG) (FGS) 25 - 44 0,31 - 0,38
Malleable (GTS) (MNMP) 25 - 36 0,30 - 0,36
Aluminium & Alloys 90 - 252 0,30 - 0,45
N Aluminium & Alloys
Aluminium with Silicone 90 - 206 0,25 - 0,35
Iron based alloy - -
Cobalt based alloy - -
S High Temperature Alloys
Nickel based alloy - -
Titanium based alloy - -
Hard materials Hard materials
H - -
(52-56 HRC) (52-56 HRC)

B
26
Insert range Ø56,0mm – Ø65,1mm

Insert Range
Diameter (mm) EDP # Part Number Grade 1st Choice Application
Carbide HSS
56,0 027402 UD560CR - SP9530 ◆◆◆◆◆
57,0 027403 UD570CR - SP9530 ◆◆◆◆◆
57,1 027404 UD571CR - SP9530 ◆◆◆◆◆
58,0 027405 UD580CR - SP9530 ◆◆◆◆◆
58,7 027406 UD587CR - SP9530 ◆◆◆◆◆
59,0 027407 UD590CR - SP9530 ◆◆◆◆◆
60,0 027408 UD600CR - SP9530 ◆◆◆◆◆
60,3 027409 UD603CR - SP9530 ◆◆◆◆◆
61,0 027410 UD610CR - SP9530 ◆◆◆◆◆
61,9 027411 UD619CR - SP9530 ◆◆◆◆◆
62,0 027412 UD620CR - SP9530 ◆◆◆◆◆
63,0 027413 UD630CR - SP9530 ◆◆◆◆◆
63,5 027414 UD635CR - SP9530 ◆◆◆◆◆
64,0 027415 UD640CR - SP9530 ◆◆◆◆◆
65,0 027416 UD650CR - SP9530 ◆◆◆◆◆
65,1 027417 UD651CR - SP9530 ◆◆◆◆◆
EDP# = Internal Item Number: Please quote this number when ordering

Check local pricelist for stock availability

Note: Intermediate sizes are available on request

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

27 B
Toolholder for insert range Ø66,0mm – Ø79,4mm

Morse Taper Shank


L B
L3 L4
D2

D 132˚

B MT
L1
L2
G

Drill Bodies
EDP # Part Number L L1 L2 L3 L4 D1 MT D2 B BSP Screw Screw
Screw Driver

Morse Taper Shank


014169 Short S6100M630R 436,0 170,0 220,0 286,5 149,5 - 5 63,0 9,0 1/2" F5020T T20
014178 Long S6300M630R 536,0 270,0 320,0 386,5 149,5 - 5 63,0 9,0 1/2" F5020T T20

Recommended Cutting Conditions


CR SP9530
ISO Material Hardness
Speed (Vc) Feed (fn)
Steel <180 HBN 40 - 63 0,40 - 0,48
P Unalloyed Steels
Steel <280 HBN 35 - 50 0,36 - 0,44
200-280 HBN 30 - 36 0,36 - 0,44
P Alloyed Steels 280-355 HBN 25 - 31 0,31 - 0,38
355-415 HBN 20 - 27 0,29 - 0,36
Austinetic/Ferritic
10 - 19 0,30 - 0,39
300 series
M Stainless Steels
Martensitic 400 series 10 -19 0,29 - 0,36
Refractory - -
Grey (GG) (FT) 30 - 50 0,40 - 0,48
K Cast Irons Spheroidal (GGG) (FGS) 25 - 44 0,36 - 0,44
Malleable (GTS) (MNMP) 25 - 36 0,35 - 0,42
Aluminium & Alloys 90 - 252 0,40 - 0,50
N Aluminium & Alloys
Aluminium with Silicone 90 - 206 0,35 - 0,45
Iron based alloy - -
Cobalt based alloy - -
S High Temperature Alloys
Nickel based alloy - -
Titanium based alloy - -
Hard materials Hard materials
H - -
(52-56 HRC) (52-56 HRC)

B
28
Insert range Ø66,0mm – Ø79,4mm

Insert Range
Diameter (mm) EDP # Part Number Grade 1st Choice Application
Carbide HSS
66,0 027418 UD660CR - SP9530 ◆◆◆◆◆
66,6 027419 UD666CR - SP9530 ◆◆◆◆◆
67,0 027420 UD670CR - SP9530 ◆◆◆◆◆
68,0 027421 UD680CR - SP9530 ◆◆◆◆◆
69,0 027422 UD690CR - SP9530 ◆◆◆◆◆
69,8 027423 UD698CR - SP9530 ◆◆◆◆◆
70,0 027424 UD700CR - SP9530 ◆◆◆◆◆
72,0 027425 UD720CR - SP9530 ◆◆◆◆◆
73,0 027426 UD730CR - SP9530 ◆◆◆◆◆
74,0 027427 UD740CR - SP9530 ◆◆◆◆◆
75,0 027428 UD750CR - SP9530 ◆◆◆◆◆
76,0 027429 UD760CR - SP9530 ◆◆◆◆◆
76,2 027430 UD762CR - SP9530 ◆◆◆◆◆
77,8 027431 UD778CR - SP9530 ◆◆◆◆◆
78,0 027432 UD780CR - SP9530 ◆◆◆◆◆
79,0 027433 UD790CR - SP9530 ◆◆◆◆◆
79,4 027434 UD794CR - SP9530 ◆◆◆◆◆
EDP# = Internal Item Number: Please quote this number when ordering

Check local pricelist for stock availability

Note: Intermediate sizes are available on request

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

29 B
Toolholder for insert range Ø80,0mm – Ø90,0mm

Morse Taper Shank


L B
L3 L4
D2

D 132˚

B MT
L1
L2
G

Drill Bodies
EDP # Part Number L L1 L2 L3 L4 D1 MT D2 B BSP Screw Screw
Screw Driver

Morse Taper Shank


014170 Short S6100M770R 436,0 170,0 220,0 286,5 149,5 - 5 77,0 9,0 1/2" F5020T T20
014179 Long S6300M770R 536,0 270,0 320,0 386,5 149,5 - 5 77,0 9,0 1/2" F5020T T20

Recommended Cutting Conditions


CR SP9530
ISO Material Hardness
Speed (Vc) Feed (fn)
Steel <180 HBN 40 - 63 0,46 - 0,54
P Unalloyed Steels
Steel <280 HBN 35 - 50 0,42 - 0,49
200-280 HBN 30 - 36 0,42 - 0,49
P Alloyed Steels 280-355 HBN 25 - 31 0,36 - 0,43
355-415 HBN 20 - 27 0,33 - 0,40
Austinetic/Ferritic
10 - 19 0,34 - 0,44
300 series
M Stainless Steels
Martensitic 400 series 10 -19 0,33 - 0,40
Refractory - -
Grey (GG) (FT) 30 - 50 046 - 0,54
K Cast Irons Spheroidal (GGG) (FGS) 25 - 44 0,42 - 0,49
Malleable (GTS) (MNMP) 25 - 36 0,40 - 0,47
Aluminium & Alloys 90 - 252 0,40 - 0,50
N Aluminium & Alloys
Aluminium with Silicone 90 - 206 0,35 - 0,45
Iron based alloy - -
Cobalt based alloy - -
S High Temperature Alloys
Nickel based alloy - -
Titanium based alloy - -
Hard materials Hard materials
H - -
(52-56 HRC) (52-56 HRC)

B
30
Insert range Ø80,0mm – Ø90,0mm

Insert Range
Diameter (mm) EDP # Part Number Grade 1st Choice Application
Carbide HSS
80,0 027435 UD800CR - SP9530 ◆◆◆◆◆
82,5 027436 UD825CR - SP9530 ◆◆◆◆◆
83,0 023634 UD830CR - SP9530 ◆◆◆◆◆
84,0 027437 UD840CR - SP9530 ◆◆◆◆◆
85,0 027438 UD850CR - SP9530 ◆◆◆◆◆
85,7 027439 UD857CR - SP9530 ◆◆◆◆◆
86,0 027440 UD860CR - SP9530 ◆◆◆◆◆
87,3 027441 UD873CR - SP9530 ◆◆◆◆◆
88,0 027442 UD880CR - SP9530 ◆◆◆◆◆
88,9 027443 UD889CR - SP9530 ◆◆◆◆◆
89,0 027444 UD890CR - SP9530 ◆◆◆◆◆
90,0 027445 UD900CR - SP9530 ◆◆◆◆◆
EDP# = Internal Item Number: Please quote this number when ordering

Check local pricelist for stock availability

Note: Intermediate sizes are available on request

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

31 B
Toolholder for insert range Ø92,0mm – Ø114,0mm

Morse Taper Shank


L B
L3 L4
D2

D 132˚

B MT
L1
L2
G

Drill Bodies
EDP # Part Number L L1 L2 L3 L4 D1 MT D2 B BSP Screw Screw
Screw Driver

Morse Taper Shank


014171 Short S6100M890R 436,0 170,0 220,0 286,5 149,5 - 5 89,0 9,0 1/2" F5020T T20
014180 Long S6300M890R 536,0 270,0 320,0 386,5 149,5 - 5 89,0 9,0 1/2" F5020T T20

Recommended Cutting Conditions


CR SP9530
ISO Material Hardness
Speed (Vc) Feed (fn)
Steel <180 HBN 40 - 63 0,56 - 0,62
P Unalloyed Steels
Steel <280 HBN 35 - 50 0,50 - 0,56
200-280 HBN 30 - 36 0,50 - 0,56
P Alloyed Steels 280-355 HBN 25 - 31 0,45 - 0,50
355-415 HBN 20 - 27 0,40 - 0,47
Austinetic/Ferritic
10 - 19 0,40 - 0,50
300 series
M Stainless Steels
Martensitic 400 series 10 -19 0,38 - 0,45
Refractory - -
Grey (GG) (FT) 30 - 50 0,56 - 0,62
K Cast Irons Spheroidal (GGG) (FGS) 25 - 44 0,50 - 0,57
Malleable (GTS) (MNMP) 25 - 36 0,48 - 0,55
Aluminium & Alloys 90 - 252 0,50 - 0,65
N Aluminium & Alloys
Aluminium with Silicone 90 - 206 0,45 - 0,55
Iron based alloy - -
Cobalt based alloy - -
S High Temperature Alloys
Nickel based alloy - -
Titanium based alloy - -
Hard materials Hard materials
H - -
(52-56 HRC) (52-56 HRC)

B
32
Insert range Ø92,0mm – Ø114,0mm

Insert Range
Diameter (mm) EDP # Part Number Grade 1st Choice Application
Carbide HSS
92,0 027446 UD920CR - SP9530 ◆◆◆◆◆
95,2 027447 UD952CR - SP9530 ◆◆◆◆◆
99,0 023635 UD990CR - SP9530 ◆◆◆◆◆
100,0 023633 UD1000CR - SP9530 ◆◆◆◆◆
101,6 027448 UD1016CR - SP9530 ◆◆◆◆◆
103,2 027449 UD1032CR - SP9530 ◆◆◆◆◆
108,0 027450 UD1080CR - SP9530 ◆◆◆◆◆
114,0 027451 UD1140CR - SP9530 ◆◆◆◆◆
EDP# = Internal Item Number: Please quote this number when ordering

Check local pricelist for stock availability

Note: Intermediate sizes are available on request

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

33 B
Geometry & Grades - Unidrill

GEOMETRY SR Grade SP4036


Geometry SR (Micrograin carbide with TiAlN PVD coating)
First choice for machining steels, cast irons and nodular irons, this
geometry has cross ground point, radial land and a corner protection
chamfer.
Diameter range 10,0mm – 35,0mm

GEOMETRY HR Grade SP4036


Geometry HR (Micrograin carbide with TiAlN PVD coating)
First choice for machining low hardness steel < 750 N/mm2 (HB 230) and
stainless steels. This geometry has a helically ground point, a
strengthened cutting edge and radial land allowing for excellent centering
and high penetration rates.
Diameter range 9,9mm – 25,4mm

GEOMETRY PR Grade H22


Geometry PR (Micrograin carbide )
First choice for machining aluminium and other non–ferrous alloys. This
geometry has a cross point grind, wide chip groove, high positive web
grind, chip splitters and no radial land. This allows for high penetration
rates and smooth evacuation of the machined chip.
Diameter range 10,0mm – 25,4mm

B
34
Geometry & Grades

GEOMETRY CR Grade SP9336


Geometry CR (T15 high speed steel with TiAlN PVD coating)
For machining steels, cast irons (including nodular) and non-ferrous
materials. This geometry has cross ground point, radial land, chip splitters
and a corner protection radius.
Diameter range 10,0mm – 25,4mm

GEOMETRY CR Grade SP9530


Geometry CR (M4 high speed steel with TiN PVD coating)
For machining steels, cast irons (including nodular) and non-ferrous
materials. This geometry has cross ground point, radial land, chip splitters
and a corner protection radius. Also incorporates a quick release slot
behind the clamping screws.
Diameter range 25,0mm – 114,0mm

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

35 B
Technical Information - Unidrill

L
Rotary Coolant Ring G

Dimensions (mm)
Part Number M.T. D D1 L M G
S9010 X00 317 4 80 31,75 45 M10 1/4 BSP
S9010 X00 635 5 127 63,50 60 M12 1/2 BSP D1 D

For use with S type Morse tapered Unidrill.

Recommendations for use


• Do not use tools to a depth greater than L1 dimension, the maximum drilling depth.

• Always use the shortest drill possible for maximum rigidity.

• Ensure rigid machine spindle and good clamping of the workpiece

• Through tool coolant highly recommended when drilling depth exceeds 1 x diameter.

• Unidrill® can be used in either static mode (fixed to a turret as in a lathe) or a dynamic mode (rotating as
in a machining centre). When drilling long chipping materials, take care to select the correct geometry.
For these materials it is strongly recommended that a dwell cycle be introduced to help control chip
evacuation. This is particularly relevant where using the drill in a vertical mode. A starter drill or centering
drill with the relevant point angle may be required when using the longer series drills.

Important Notes
When drilling holes over 5 times the diameter, it is important to ensure that all conditions are respected. Any
one or all of the following procedures can be used:

1. Machined surface should be flat and square.

2. A spot drill with an included angle of more than 135° should be used. The maximum diameter of the
spot should be 50% of the diameter.

3. In some cases it is advisable to use a short series drill to a maximum depth and then drill to depth with
the longer drill.

4. Half the feed until full radial engagement of the insert is achieved.

When drilling difficult to chip materials, an HSS insert should be considered over carbide.

B
36
Technical Information

The technical information provided depends on the environmental and application conditions, such as
machine, coolant and desired machining results: these are based on adequate application conditions,
compliance with the spindle limits given.

Safety equipment should be provided to protect shop floor personnel from swarf.
To ensure maximum productivity, inserts should be changed regularly.

PROBLEM CAUSE SOLUTION


Speed too high causing vibration Reduce speed
Speed too low Check speed chart and adjust accordingly
Insert chipping or breaking Feed too high Check feed chart and adjust accordingly
Chips packing Increase feed and/or change geometry
Chips packing In some cases a dwell cycle will be necessary
Speed too high Reduce speed
Wrong grade Check grade recommendations and change accordingly
Wrong geometry Check geometry recommendations and change accordingly
Coolant pressure too low Increase pressure and check for leaks in the supply line
Premature wear on insert
Check coolant emulsion. It should be at the strongest mix
Coolant quality
recommended by the supplier.
M/c turret not on centre Check and reset
Oversize hole M/c turret not on centre Check and reset

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

B
37
Cutting Speed (Vc) metres/minute

Cutting Speed (Vc) m/min PVD Coated Uncoated

Rm SP9336 SP9530 SP4036 H22


ISO Material and Max - min Max - min Max - min Max - min
Hardness

<600 N/mm2
68 40 63 40 118 70 - -
Unalloyed <180HBN
Steels
<950 N/mm2
63 37 50 37 97 59 - -
<280HBN

700 - 950 N/mm2


58 30 36 30 90 61 - -
P 200 - 280 HBN
Alloyed 950 - 1200 N/mm2
42 24 31 24 71 49 - -
Steels 280 - 355 HBN

1200 - 1400 N/mm2


36 24 27 21 58 41 - -
355 - 415 HBN

Austenitic + Ferritic
27 9 19 9 69 59 - -
300 series
Stainless Martensitic
31 9 19 9 58 55 - -
Steels 400 series
M Refractory
- - - - - - - -
P.H.

Grey
58 30 50 30 109 70 - -
GG-Ft

Spheroidal-Ductile
Cast Irons 53 29 44 27 96 55 - -
GGG-FGS
K
Malleable
44 27 36 21 69 52 - -
GTS - MN/MP

< 16% Si 116HBN 300 91 275 91 411 201 330 180


Aluminium
& Alloys
N > 16% Si 92HBN 220 91 206 91 220 91 137 91

Iron Based 10 5 - - 44 30 - -
High
Cobalt Based 8 5 - - 44 30 - -
Temperature
S Alloys Nickel Based 8 5 - - 44 30 - -

Titanium Based 14 5 - - 58 43 55 40

>1400 N/mm2
Hard Steel - - - - 36 15 - -
>415 HBN

Chilled 1400 N/mm2


H Cast Iron 400 HBN
- - - - - - - -

B
38
Feed per diameter range: Geometry PR grade H22

Fn= Feed per revolution mm/rev: min. & max.


Rm Diameter range inserts (mm)
ISO Material and
Hardness 10 12 14 15 16 18 20 22 25

<600 N/mm 2
- - - - - - - - -
Unalloyed <180HBN - - - - - - - - -
Steels
<950 N/mm2 - - - - - - - - -
<280HBN - - - - - - - - -

700-950 N/mm2 - - - - - - - - -

P 200-280 HBN - - - - - - - - -
Alloyed 950-1200 N/mm2 - - - - - - - - -
Steels 280-355 HBN - - - - - - - - -

1200-1400 N/mm2 - - - - - - - - -
355-415 HBN - - - - - - - - -

Austenitic + Ferritic - - - - - - - - -
300 series - - - - - - - - -
Stainless Martensitic - - - - - - - - -
Steels 400 series - - - - - - - - -
M
Refractory - - - - - - - - -
P.H. - - - - - - - - -

Grey - - - - - - - - -
GG-Ft - - - - - - - - -

Spheroidal-Ductile - - - - - - - - -
Cast Irons
GGG-FGS - - - - - - - - -
K
Malleable - - - - - - - - -
GTS - MN/MP - - - - - - - - -

0,050 0,060 0,070 0,075 0,080 0,090 0,100 0,110 0,125


< 16% Si 116HBN
Aluminium 0,100 0,124 0,150 0,163 0,176 0,202 0,230 0,258 0,300
& Alloys
N > 16% Si 92HBN
0,030
0,080
0,038
0,100
0,046
0,120
0,051
0,130
0,055
0,141
0,064
0,162
0,074
0,184
0,084
0,206
0,099
0,240

Iron Based - - - - - - - - -
- - - - - - - - -

- - - - - - - - -
High Cobalt Based
- - - - - - - - -
Temperature
S Alloys
Nickel Based
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-

0,030 0,039 0,048 0,053 0,058 0,068 0,079 0,090 0,108


Titanium Based
0,050 0,062 0,075 0,081 0,088 0,101 0,115 0,129 0,150

Hard Steel >1400 N/mm2 - - - - - - - - -


>415 HBN - - - - - - - - -

H Chilled
Cast Iron
1400 N/mm2
400 HBN
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

39 B
Feed per diameter range: Geometry HR grade SP4036

Fn= Feed per revolution mm/rev: min. & max.


Rm Diameter range inserts (mm)
ISO Material and
Hardness 10 12 14 15 16 18 20 22 25

<600 N/mm 2
0,030 0,040 0,051 0,056 0,062 0,075 0,088 0,103 0,125
Unalloyed <180HBN 0,080 0,096 0,112 0,120 0,128 0,144 0,160 0,176 0,200
Steels
<950 N/mm2 0,030 0,040 0,051 0,057 0,064 0,077 0,091 0,106 0,130
<280HBN 0,080 0,094 0,108 0,115 0,122 0,136 0,149 0,163 0,182

700-950 N/mm2 0,030 0,040 0,051 0,057 0,064 0,077 0,091 0,106 0,130

P 200-280 HBN 0,080 0,096 0,112 0,120 0,128 0,144 0,160 0,176 0,200
Alloyed 950-1200 N/mm2 0,030 0,040 0,051 0,057 0,064 0,077 0,091 0,106 0,130
Steels 280-355 HBN 0,050 0,065 0,080 0,088 0,097 0,114 0,132 0,151 0,180

1200-1400 N/mm2 0,030 0,040 0,051 0,057 0,064 0,077 0,091 0,106 0,130
355-415 HBN 0,050 0,062 0,075 0,081 0,088 0,101 0,115 0,129 0,150

Austenitic + Ferritic 0,030 0,040 0,051 0,057 0,064 0,077 0,091 0,106 0,130
300 series 0,050 0,065 0,080 0,088 0,097 0,114 0,132 0,151 0,180
Stainless Martensitic 0,030 0,040 0,051 0,057 0,064 0,077 0,091 0,106 0,130
Steels 400 series 0,050 0,065 0,080 0,088 0,097 0,114 0,132 0,151 0,180
M
Refractory - - - - - - - - -
P.H. - - - - - - - - -

Grey 0,030 0,043 0,058 0,066 0,075 0,094 0,116 0,140 0,179
GG-Ft 0,080 0,104 0,130 0,144 0,158 0,188 0,219 0,251 0,302

Cast Irons Spheroidal-Ductile 0,030 0,040 0,051 0,057 0,064 0,077 0,091 0,106 0,130
GGG-FGS 0,080 0,096 0,112 0,120 0,128 0,144 0,160 0,176 0,200
K
Malleable 0,030 0,040 0,051 0,057 0,064 0,077 0,091 0,106 0,130
GTS - MN/MP 0,080 0,094 0,108 0,114 0,121 0,134 0,147 0,160 0,179

< 16% Si 116HBN 0,050 0,060 0,070 0,075 0,080 0,090 0,100 0,110 0,125
Aluminium 0,100 0,124 0,150 0,163 0,176 0,202 0,230 0,258 0,300
& Alloys
N > 16% Si 92HBN 0,030
0,080
0,038
0,100
0,046
0,120
0,051
0,130
0,055
0,141
0,064
0,162
0,074
0,184
0,084
0,206
0,099
0,240

Iron Based 0,020 0.025 0,031 0,034 0,037 0,043 0,049 0,056 0,066
0,050 0.061 0,072 0,078 0,084 0,095 0,107 0,119 0,137

Cobalt Based 0,020 0,025 0,031 0,034 0,037 0,043 0,049 0,056 0,066
High
0,050 0,061 0,072 0,078 0,084 0,095 0,107 0,119 0,137
Temperature
S Alloys Nickel Based 0,020
0,050
0,025
0,061
0,031
0,072
0,034
0,078
0,037
0,084
0,043
0,095
0,049
0,107
0,056
0,119
0,066
0,137

Titanium Based 0,030 0,039 0,048 0,053 0,058 0,068 0,079 0,090 0,108
0,050 0,062 0,075 0,081 0,088 0,101 0,115 0,129 0,150

Hard Steel >1400 N/mm2 - - - - - - - - -


>415 HBN - - - - - - - - -

H Chilled
Cast Iron
1400 N/mm2
400 HBN
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-

B
40
Feed per diameter range: Geometry SR grade SP4036

Fn= Feed per revolution mm/rev: min. & max.


Rm Diameter range inserts (mm)
ISO Material and
Hardness 10 12 14 15 16 18 20 22 25 30 35

<600 N/mm 2
0,030 0,039 0,050 0,055 0,061 0,072 0,085 0,098 0,119 0,156 0,196
Unalloyed <180HBN 0,080 0,094 0,108 0,115 0,122 0,136 0,149 0,163 0,182 0,215 0,247
Steels
<950 N/mm2 0,030 0,039 0,050 0,055 0,061 0,072 0,085 0,098 0,119 0,156 0,196
<280HBN 0,080 0,093 0,105 0,111 0,117 0,128 0,139 0,150 0,167 0,193 0,218

700-950 N/mm2 0,030 0,039 0,050 0,055 0,061 0,072 0,085 0,098 0,119 0,156 0,196

P 200-280 HBN 0,080 0,094 0,108 0,115 0,122 0,136 0,149 0,163 0,182 0,215 0,247
Alloyed 950-1200 N/mm2 0,030 0,039 0,050 0,055 0,061 0,072 0,085 0,098 0,119 0,156 0,196
Steels 280-355 HBN 0,050 0,063 0,077 0,085 0,092 0,107 0,123 0,139 0,165 0,209 0,255

1200-1400 N/mm2 0,030 0,039 0,050 0,055 0,061 0,072 0,085 0,098 0,119 0,156 0,196
355-415 HBN 0,050 0,061 0,072 0,078 0,084 0,095 0,107 0,119 0,137 0,167 0,198

Austenitic + Ferritic 0,030 0,040 0,051 0,057 0,064 0,077 0,091 0,106 0,130 0,174 0,223
300 series 0,050 0,063 0,077 0,085 0,092 0,107 0,123 0,139 0,165 0,209 0,255
Stainless Martensitic 0,030 0,040 0,051 0,057 0,064 0,077 0,091 0,106 0,130 0,174 0,223
Steels 400 series 0,050 0,063 0,077 0,085 0,092 0,107 0,123 0,139 0,165 0,209 0,255
M
Refractory - - - - - - - - - - -
P.H. - - - - - - - - - - -

Grey 0,030 0,043 0,058 0,066 0,075 0,094 0,116 0,140 0,179 0,256 0,345
GG-Ft 0,080 0,102 0,126 0,138 0,151 0,177 0,204 0,232 0,276 0,353 0,434

Cast Irons Spheroidal-Ductile 0,030 0,040 0,051 0,057 0,064 0,077 0,091 0,106 0,130 0,174 0,223
GGG-FGS 0,080 0,094 0,108 0,115 0,122 0,136 0,149 0,163 0,182 0,215 0,247
K
Malleable 0,030 0,040 0,051 0,057 0,064 0,077 0,091 0,106 0,130 0,174 0,223
GTS - MN/MP 0,080 0,092 0,104 0,110 0,115 0,127 0,137 0,148 0,163 0,188 0,213

< 16% Si 116HBN - - - - - - - - - - -


Aluminium - - - - - - - - - - -
& Alloys
N > 16% Si 92HBN -
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-

Iron Based - - - - - - - - - - -
- - - - - - - - - - -

Cobalt Based - - - - - - - - - - -
High
- - - - - - - - - - -
Temperature
S Alloys Nickel Based -
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-

Titanium Based - - - - - - - - - - -
- - - - - - - - - - -

Hard Steel >1400 N/mm2 0,020 0,028 0,037 0,041 0,047 0,058 0,070 0,083 0,104 0,144 0,191
>415 HBN 0,050 0,060 0,070 0,075 0,080 0,090 0,100 0,110 0,125 0,150 0,175

H Chilled
Cast Iron
1400 N/mm2
400 HBN
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

41 B
Feed per diameter range: Geometry "CR" grades SP9336 & SP9530

Fn= Feed per revolution mm/rev: min. & max.


Rm Diameter range inserts (mm)
ISO Material and
Hardness 10 12 15 20 25 30 40 50 60 75 90 115

<600 N/mm 2
0,080 0,093 0,111 0,139 0,167 0,193 0,243 0,290 0,335 0,401 0,464 0,564
Unalloyed <180HBN 0,150 0,167 0,190 0,224 0,255 0,284 0,335 0,381 0,424 0,483 0,536 0,618
Steels
<950 N/mm2 0,080 0,092 0,108 0,135 0,159 0,182 0,226 0,267 0,307 0,363 0,416 0,500
<280HBN 0,130 0,145 0,166 0,197 0,225 0,251 0,299 0,341 0,381 0,435 0,486 0,563

700-950 N/mm2 0,080 0,092 0,108 0,135 0,159 0,182 0,226 0,267 0,307 0,363 0,416 0,500

P 200-280 HBN 0,130 0,145 0,166 0,197 0,225 0,251 0,299 0,341 0,381 0,435 0,486 0,563
Alloyed 950-1200 N/mm2 0,060 0,070 0,084 0,106 0,127 0,148 0,187 0,225 0,261 0,313 0,364 0,445
Steels 280-355 HBN 0,100 0,113 0,131 0,158 0,183 0,206 0,250 0,289 0,326 0,378 0,426 0,501

1200-1400 N/mm2 0,060 0,069 0,082 0,103 0,123 0,141 0,177 0,211 0,243 0,289 0,333 0,403
355-415 HBN 0,100 0,112 0,129 0,155 0,178 0,200 0,239 0,276 0,309 0,356 0,399 0,466

Austenitic + Ferritic 0,080 0,090 0,105 0,126 0,146 0,165 0,200 0,231 0,261 0,302 0,341 0,401
300 series 0,130 0,144 0,162 0,190 0,215 0,238 0,279 0,315 0,348 0,394 0,435 0,498
Stainless Martensitic 0,080 0,090 0,104 0,125 0,144 0,162 0,194 0,224 0,252 0,290 0,326 0,382
Steels 400 series 0,130 0,143 0,160 0,185 0,207 0,228 0,264 0,295 0,324 0,363 0,399 0,452
M
Refractory - - - - - - - - - - - -
P.H. - - - - - - - - - - - -

Grey 0,080 0,093 0,111 0,139 0,167 0,193 0,243 0,290 0,335 0,401 0,464 0,564
GG-Ft 0,150 0,167 0,190 0,224 0,255 0,284 0,335 0,381 0,424 0,483 0,536 0,618

Cast Irons Spheroidal-Ductile 0,080 0,092 0,108 0,135 0,159 0,182 0,226 0,267 0,307 0,363 0,416 0,500
GGG-FGS 0,120 0,135 0,156 0,187 0,216 0,242 0,291 0,336 0,378 0,436 0,490 0,573
K
Malleable 0,080 0,091 0,108 0,133 0,156 0,178 0,220 0,259 0,296 0,348 0,398 0,476
GTS - MN/MP 0,120 0,134 0,154 0,184 0,212 0,237 0,283 0,325 0,364 0,419 0,469 0,546

< 16% Si 116HBN 0,120 0,133 0,152 0,179 0,204 0,227 0,268 0,305 0,339 0,386 0,429 0,495
Aluminium 0,200 0,217 0,241 0,275 0,305 0,332 0,378 0,419 0,456 0,505 0,550 0,615
& Alloys
N > 16% Si 92HBN 0,100
0,150
0,112
0,165
0,129
0,186
0,154
0,217
0,176
0,244
0,198
0,269
0,236
0,313
0,271
0,352
0,304
0,388
0,349
0,436
0,391
0,481
0,455
0,547

Iron Based 0,020 0,024 0,029 0,039 0,048 0,057 0,075 0,092 0,110 0,136 0,161 0,204
0,050 0,057 0,067 0,084 0,099 0,113 0,139 0,165 0,188 0,222 0,254 0,305

Cobalt Based 0,020 0,024 0,029 0,039 0,048 0,057 0,075 0,092 0,110 0,136 0,161 0,204
High
0,050 0,057 0,067 0,084 0,099 0,113 0,139 0,165 0,188 0,222 0,254 0,305
Temperature
S Alloys Nickel Based 0,020
0,050
0,024
0,057
0,029
0,067
0,039
0,084
0,048
0,099
0,057
0,113
0,075
0,139
0,092
0,165
0,110
0,188
0,136
0,222
0,161
0,254
0,204
0,305

Titanium Based 0,030 0,035 0,043 0,054 0,066 0,077 0,099 0,120 0,140 0,170 0,199 0,245
0,070 0,080 0,093 0,115 0,134 0,153 0,187 0,219 0,250 0,293 0,333 0,396

Hard Steel >1400 N/mm2 - - - - - - - - - - - -


>415 HBN - - - - - - - - - - - -

H Chilled
Cast Iron
1400 N/mm2
400 HBN
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-

B
42
Recommendation for Coolant Flow & Coolant Pressure

Coolant Pressure – Kg/cm2 (BAR) By Diameter


14

12

10

8
BAR

10,0 - 12,7 13,0 - 17,5 17,8 - 25,4 25,8 - 32,0 32,5 - 50,0 51,5 - 76,0 77,0 - 114,0
Diameter Range (mm)

Coolant Flow - Litres per minute (LPM) By Diameter


160.0

140.0

120.0

100.0
LPM

80.0

60.0

40.0

20.0

0.0

10,0 - 12,7 13,0 - 17,5 17,8 - 25,4 25,8 - 32,0 32,5 - 50,0 51,5 - 76,0 77,0 - 114,0
Diameter Range (mm)

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

B
43
Power Requirement Guidelines

Carbide: Power requirement for alloyed steel 700-950 N/mm2 ◆


9.00

8.00

7.00

6.00
Cutting Speeds:
Power (KW)

5.00 Vc 60m/min
Vc 70m/min
4.00
Vc 80m/min
3.00 Vc 100m/min

2.00

1.00

0.00
0 5 15 15 20 25 30 35 40
Diameter (mm)

HSS: Power requirement for alloyed steel 700-950 N/mm2 ◆


40.00

35.00

30.00
Cutting Speeds:
25.00
Vc 30m/min
Power (KW)

20.00
Vc 40m/min
Vc 50m/min
15.00 Vc 60m/min

10.00

5.00

0.00
0 20 40 60 80 100 120 140
Diameter (mm)

B
44
Power Requirement Guidelines

Carbide: Power requirement for stainless steel ◆


8.00

7.00

6.00

5.00 Cutting Speeds:


Power (KW)

Vc 60m/min
4.00 Vc 65m/min
Vc 70m/min
3.00
Vc 75m/min

2.00

1.00

0.00
0 5 10 15 20 25 30 35 40
Diameter (mm)

HSS: Power requirement for stainless steel ◆


15.00

13.00

11.00
Cutting Speeds:
9.00 Vc 10m/min
Power (KW)

7.00
Vc 15m/min
Vc 20m/min
5.00 Vc 25m/min

3.00

1.00

-1.00
0 20 40 60 80 100 120 140
Diameter (mm)

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

45 B
Power Requirement Guidelines

Carbide: Power requirement for grey iron ◆


12.00

10.00

8.00
Power (KW)

Cutting Speeds:
Vc 70m/min
6.00
Vc 80m/min
Vc 100m/min
4.00 Vc 120m/min

2.00

0.00
0 5 10 15 20 25 30 35 40
Diameter (mm)

HSS: Power requirement for grey iron ◆


40.00

35.00

30.00
Cutting Speeds:
25.00
Vc 30m/min
Power (KW)

20.00
Vc 40m/min
Vc 50m/min
15.00 Vc 60m/min

10.00

5.00

0.00
0 20 40 60 80 100 120 140
Diameter (mm)

B
46
Power Requirement Guidelines

Carbide: Power requirement for aluminium alloys


12.00

10.00

8.00
Power (KW)

Cutting Speeds:
Vc 180m/min
6.00
Vc 240m/min
Vc 300m/min
4.00 Vc 350m/min

2.00

0.00
0 5 10 15 20 25 30 35 40
Diameter (mm)

HSS: Power requirement for aluminium alloys



40.00

35.00

30.00
Cutting Speeds:
25.00
Vc 90m/min
Power (KW)

20.00
Vc 120m/min
Vc 180m/min
15.00 Vc 220m/min

10.00

5.00

0.00
0 20 40 60 80 100 120 140
Diameter (mm)

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

47 B
Posidrill Plus™

B
48
Introduction

A new range of indexable-insert drills has been introduced by Stellram for the efficient production of holes from
13.5mm to 63mm diameter in ductile, long chipping materials such as stainless steels.

Called Posidrill Plus™, it is intended for producing short holes up to three times (optionally four times)
diameter. The system is ideal for drilling stacked material, as the positioning of the inserts in the body renders
all the machined material to chips, allowing a smooth transition from plate to plate by avoiding the formation of
slugs that would otherwise impede the drill.

The drills use WCMX-style inserts with three cutting edges in four sizes, with up to 4 inserts loaded on alternate
flutes to cover the range of diameters. The inserts are available in grade SP4034, a wear resistant, micrograin
structure combining hardness and toughness. It has a titanium-aluminium-nitride PVD coating offering high
lubricity and hence low friction cutting. Both carbide structure and coating process are proprietary to Stellram.

The sharp, positive top rake of the -60 geometry affords a high density of carbide grains at the cutting edge
where it is most needed for cutting strong, abrasive, ductile materials. Identical inserts may be used on the inner
and outer positions of the drill body, as toughness for cutting the hole centre is combined with wear resistance
for cutting the periphery.

In each flute of larger diameter drills, multiple inserts may be used to break the cut into smaller sections,
creating more manageable, easily evacuated chips.

Another benefit is a reduction in power consumption of the machine tool, which is already reduced owing to
the positive geometry, irrespective of whether one is drilling on a lathe or a mill.

For example, when machining a 316 stainless steel valve body on a machining centre at 135 m/min surface
speed using a 25 mm diameter drill, power consumption is only 10.4kW. During comparative tests on the valve,
drilling an 18 mm diameter hole to a depth of 27 mm, Stellram was able to increase feed rate by 50 per cent and
surface speed by 84 per cent compared with the incumbent tool used for the application. The resulting cycle
time reduction from 28.4 to 9.5 seconds represented a three-fold saving.

An integral round shank is standard on Posidrill Plus™, although special connections such as ABS and HSK
are available.

The new Posidrill Plus™ indexable-insert drilling system from Stellram is ideal for machining stacked stainless
steel plates.

49 B
Posidrill Plus™ Toolholder – Shank ISO 9766, parallel with clamping flat

Drill Bodies
Dimensions (mm)
EDP Part Number øD d1 L l1 l2 l3 T No of inserts WCMX Size

029571 P69003WNX1350W040 13,5 20,0 109,3 40,5 57,5 50,0 1/8" NPT 2 030204E-60
*029572 P69003WNX1400W042 14,0 20,0 110,9 42,0 59,0 50,0 1/8" NPT 2 030204E-60
*029573 P69003WNX1450W043 14,5 20,0 112,5 43,5 60,5 50,0 1/8" NPT 2 030204E-60
029574 P69003WNX1500W045 15,0 20,0 114,1 45,0 62,0 50,0 1/8" NPT 2 030204E-60
*029575 P69003WNX1550W046 15,5 20,0 115,7 46,5 63,5 50,0 1/8" NPT 2 030204E-60
029576 P69003WNX1600W048 16,0 20,0 117,2 48,0 65,0 50,0 1/8" NPT 2 030204E-60
*029577 P69003WNX1650W049 16,5 20,0 118,8 49,5 66,5 50,0 1/8" NPT 2 030204E-60
029578 P69003WNX1700W051 17,0 20,0 120,4 51,0 68,0 50,0 1/8" NPT 2 030204E-60

029579 P69004WNX1750W052 17,5 20,0 124,8 52,5 72,5 50,0 1/8" NPT 2 040204E-60
029580 P69004WNX1800W053 18,0 20,0 126,3 54,0 74,0 50,0 1/8" NPT 2 040204E-60
029581 P69004WNX1850W055 18,5 20,0 127,9 55,5 75,5 50,0 1/8" NPT 2 040204E-60
029582 P69004WNX1900W057 19,0 20,0 129,6 57,0 77,0 50,0 1/8" NPT 2 040204E-60
029583 P69004WNX1950W058 19,5 20,0 131,1 58,5 78,5 50,0 1/8" NPT 2 040204E-60
029584 P69004WNX2000W060 20,0 20,0 132,7 60,0 80,0 50,0 1/8" NPT 2 040204E-60
029585 P69004WNX2050W061 20,5 20,0 134,3 61,5 81,5 50,0 1/8" NPT 2 040204E-60
029586 P69004WNX2100W063 21,0 20,0 135,8 63,0 83,0 50,0 1/8" NPT 2 040204E-60
029587 P69004WNX2150W064 21,5 20,0 137,4 64,5 84,5 50,0 1/8" NPT 2 040204E-60

029588 P69005WNX2200W066 22,0 25,0 145,3 66,0 86,0 56,0 1/8" NPT 2 050308E-60
029589 P69005WNX2250W067 22,5 25,0 146,9 67,5 87,5 56,0 1/8" NPT 2 050308E-60
029590 P69005WNX2300W069 23,0 25,0 148,4 69,0 89,0 56,0 1/8" NPT 2 050308E-60
029591 P69005WNX2350W070 23,5 25,0 150.0 70,5 90,5 56,0 1/8" NPT 2 050308E-60
029592 P69005WNX2400W072 24,0 25,0 151,6 72,0 92,0 56,0 1/8" NPT 2 050308E-60
029593 P69005WNX2450W073 24,5 25,0 153,1 73,5 93,5 56,0 1/8" NPT 2 050308E-60
029594 P69005WNX2500W075 25,0 25,0 154,7 75,0 95,0 56,0 1/8" NPT 2 050308E-60
029595 P69005WNX2550W076 25,5 25,0 156,2 76,5 96,5 56,0 1/8" NPT 2 050308E-60
029596 P69005WNX2600W078 26,0 25,0 157,8 78,0 98,0 56,0 1/8" NPT 2 050308E-60
029597 P69005WNX2650W079 26,5 25,0 159,4 79,5 99,5 56,0 1/8" NPT 2 050308E-60
029598 P69005WNX2700W081 27,0 25,0 160,9 81,0 101,0 56,0 1/8" NPT 2 050308E-60
029599 P69005WNX2800W084 28,0 25,0 164,1 84,0 104,0 56,0 1/8" NPT 2 050308E-60
029600 P69005WNX2900W087 29,0 25,0 167,2 87,0 107,0 56,0 1/8" NPT 2 050308E-60

029601 P69006WNX3000W090 30,0 32,0 174,3 90,0 110,0 60,0 1/4" NPT 2 06T308E-60
029602 P69006WNX3100W093 31,0 32,0 177,4 93,0 113,0 60,0 1/4" NPT 2 06T308E-60
029603 P69006WNX3200W096 32,0 32,0 180,6 96,0 116,0 60,0 1/4" NPT 2 06T308E-60
029604 P69006WNX3300W099 33,0 32,0 183,7 99,0 119,0 60,0 1/4" NPT 2 06T308E-60
029605 P69006WNX3400W102 34,0 32,0 186,8 102,0 122,0 60,0 1/4" NPT 2 06T308E-60
029606 P69006WNX3500W105 35,0 32,0 189,9 105,0 125,0 60,0 1/4" NPT 2 06T308E-60
029607 P69006WNX3600W108 36,0 32,0 193,1 108,0 128,0 60,0 1/4" NPT 2 06T308E-60
029608 P69006WNX3700W111 37,0 32,0 196,1 111,0 131,0 60,0 1/4" NPT 2 06T308E-60
029609 P69006WNX3800W114 38,0 32,0 199,2 114,0 134,0 60,0 1/4" NPT 2 06T308E-60
029610 P69006WNX3900W117 39,0 32,0 207,3 117,0 142,0 60,0 1/4" NPT 2 06T308E-60

B
50
Posidrill Plus™ Toolholder – Shank ISO 9766, parallel with clamping flat

Drill Bodies
Dimensions (mm)
EDP Part Number øD d1 L l1 l2 l3 T No of inserts WCMX Size

029611 P69005WNX4000W120 40,0 40,0 220,3 120,0 145,0 70,0 1/4" NPT 3 050308E-60
*029612 P69005WNX4100W123 41,0 40,0 223,4 123,0 148,0 70,0 1/4" NPT 3 050308E-60
*029613 P69005WNX4200W126 42,0 40,0 226,5 126,0 151,0 70,0 1/4" NPT 3 050308E-60
*029614 P69005WNX4300W129 43,0 40,0 229,6 129,0 154,0 70,0 1/4" NPT 3 050308E-60
*029615 P69005WNX4400W132 44,0 40,0 237,7 132,0 162,0 70,0 1/4" NPT 4 050308E-60
029616 P69005WNX4500W135 45,0 40,0 240,9 135,0 165,0 70,0 1/4" NPT 4 050308E-60
*029617 P69005WNX4600W138 46,0 40,0 243,8 138,0 168,0 70,0 1/4" NPT 4 050308E-60
*029618 P69005WNX4700W141 47,0 40,0 246,9 141,0 171,0 70,0 1/4" NPT 4 050308E-60
*029619 P69005WNX4800W144 48,0 40,0 250,2 144,0 174,0 70,0 1/4" NPT 4 050308E-60
*029620 P69005WNX4900W147 49,0 40,0 253,6 147,0 177,0 70,0 1/4" NPT 4 050308E-60
029621 P69005WNX5000W150 50,0 40,0 256,6 150,0 180,0 70,0 1/4" NPT 4 050308E-60
*029622 P69005WNX5100W153 51,0 50,0 269,8 153,0 183,0 80,0 1/4" NPT 4 050308E-60

*029623 P69006WNX5200W156 52,0 50,0 274,6 156,0 188,0 80,0 1/4" NPT 4 06T308E-60
*029624 P69006WNX5300W159 53,0 50,0 277,8 159,0 191,0 80,0 1/4" NPT 4 06T308E-60
*029625 P69006WNX5400W162 54,0 50,0 280,8 162,0 194,0 80,0 1/4" NPT 4 06T308E-60
*029626 P69006WNX5500W165 55,0 50,0 283,9 165,0 197,0 80,0 1/4" NPT 4 06T308E-60
*029627 P69006WNX5600W168 56,0 50,0 287,2 168,0 200,0 80,0 1/4" NPT 4 06T308E-60
*029628 P69006WNX5700W171 57,0 50,0 290,1 171,0 203,0 80,0 1/4" NPT 4 06T308E-60
*029629 P69006WNX5800W174 58,0 50,0 293,2 174,0 206,0 80,0 1/4" NPT 4 06T308E-60
*029630 P69006WNX5900W177 59,0 50,0 296,4 177,0 209,0 80,0 1/4" NPT 4 06T308E-60
*029631 P69006WNX6000W180 60,0 50,0 302,7 180,0 215,0 80,0 1/4" NPT 4 06T308E-60
*029632 P69006WNX6100W183 61,0 50,0 305,7 183,0 218,0 80,0 1/4" NPT 4 06T308E-60
*029633 P69006WNX6200W186 62,0 50,0 308,9 186,0 221,0 80,0 1/4" NPT 4 06T308E-60
*029634 P69006WNX6300W189 63,0 50,0 311,9 189,0 224,0 80,0 1/4" NPT 4 06T308E-60
EDP# = Internal Item Number: Please quote this number when ordering
* Delivery 4 – 6 weeks and minimum order quantity 2 pieces.
Check local pricelist for stock availability

Note: Intermediate sizes are available on request


Special length-to-diameter ratios, up to 4 x diameter, are available upon request.
ABS, HSK and other special shanks are also available upon request.

Inserts

EDP Description Grade EDP Screw EDP Screw Driver


029354 WCMX 030204E - 60 SP4034 029341 F2004TP 018487 T6
029355 WCMX 040204E - 60 SP4034 015061 F2507T 018488 T7
029356 WCMX 050308E - 60 SP4034 015063 F3008T 013214 T9
029357 WCMX 06T308E - 60 SP4034 029460 D3509T 013215 T10

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

51 B
Posidrill Plus™ Technical Information

Coolant Flow – Litres per minute (LPM) by diameter


140

120

100

80
LPM

60

40

20

0
12.7 20 25 40 50 75 100
Diameter Range (mm)

Coolant Pressure – kg/cm2 (BAR) by diameter


20
18
16
14
12
BAR

10
8
6
4
2
0
12.7 20 25 40 50 75 100

Diameter Range (mm)

Power Consumption Guidelines


30.00

25.00

Cutting Speeds:
20.00
Steel Vc 150 m/min
Power (kw)

15.00 Iron Vc 210 m/min


Stainless Steel Vc 135 m/min
10.00 Aluminium Vc 300 m/min

5.00

0.00
16,5 17,0 18.0 19,0 20,0 21,0 21,5 25,0 50,0 63,0
Diameter (mm)

B
52
Posidrill Plus™ Technical Information

Drilled surfaces should be flat whenever possible.


If the surface angle exceeds 2°, reduce feed by 1/3.

Reduce feed by 1/3 when drilling a concave surface.

Reduce feed on irregular surfaces to prevent insert


chipping. This may also be the case when breaking
through the back end of the hole.

Drill deflection may occur if a predrilled hole exists


larger than 1/4 of the finished hole.

Reduce the feed when passing through a cross-


drilled hole larger than 1/4 of the drill diameter.

Stacked plates and welded assemblies can be drilled


with Posidrill Plus™.

0,03
.0011
For best results, a runout of 0,03mm
between the the workpiece and drill
centerline should not be exceeded.

- + The peripheral insert should be parallel


to the machine’s axis of transverse
movement when mounting the drill.

53 B
Posidrill Plus™ Trouble Shooting Chart

SYMPTOM

ert

ion
ins

act
s

le
hip

ole
ter
ho

etr
le c

ou

nh

nr
he

ing

ing
ab

nt

go
gi
on

ipp

sh
ipp
ge

bin
gi

fini

ttin
ear

ch

ize
ch
na

min

ub
siz

cu
ew

ers

ace
ert
ma

ert

yr
jam

ver

ack
ins

nd
siv

ins

urf
un

od
le o

le u
ces
ips

ds

ll b
ter

ll b
ng

er
Inn
Ou

Ho
Ch

Ho

Dri
Lo

Ba
Ex

Dri
PROBLEM SOLUTION
Check recommended speeds and feeds
Incorrect cutting conditions and adjust accordingly

Insufficient coolant Check coolant lines for leaks. Increase


pressure pump pressure
Check emulsion; should be strongest
recommended by supplier. Do not use
Inferior coolant quality
synthetic coolant when drilling stainless
steels
Check alignment; maximum allowable
with stationary drills is +/- 0.03mm per
Drill off center
25mm in X and Y axis. Maximum
allowable with rotating drill is 0.13mm T.I.R.
Deflection Reduce feed. Check alignment
Check rigidity of workpiece. Reduce
Vibration
speed. Increase feed
Increase coolant pressure. Check speed
Recutting chips
and feed

Feed rate too high Reduce feed


Feed rate too low Increase feed

Speed too high Reduce speed


Check shank and toolholder for
Drill incorrectly located
damage, clean thoroughly and replace
Check pocket and screw for damage,
Inserts incorrectly located
clean thoroughly and replace

B
54
Geometry / Grade

GEOMETRY 60 Grade SP4034


Micrograin carbide with TiAlN PVD coating and lubricity layer
SP4034 offers excellent wear resistance due to its micrograin
substrate. Its lubricity layer offers a lower coefficient of friction,
especially in softer materials. The 60 geometry offers excellent
chip control in softer materials.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

B
55
Feed per diameter range

Fn= Feed per revolution mm/rev: min. & max.


Rm Diameter range inserts (mm)
ISO Material and
Hardness 13,5 - 17,0 17,5 - 21,5 22,0 - 29.0 30.0 - 40,0 41,0 - 51,0 52,0 - 63,0
<600 N/mm 2

0,038 - 0,051 0,064 - 0,076 0,064 - 0,089 0,064 - 0,102 0,064 - 0,089 0,064 - 0,102
Unalloyed <180HBN
Steels
<950 N/mm2
0,038 - 0,051 0,064 - 0,076 0,064 - 0,089 0,064 - 0,102 0,064 - 0,089 0,064 - 0,102
<280HBN

700-950 N/mm2
0,051 - 0,076 0,051 - 0,127 0,076 - 0,152 0,102 - 0,178 0,076 - 0,152 0,102 - 0,178
P 200-280 HBN
Alloyed 950-1200 N/mm2
Steels
0,038 - 0,064 0,038 - 0,102 0,064 - 0,127 0,076 - 0,152 0,064 - 0,127 0,076 - 0,152
280-355 HBN

1200-1400 N/mm2
0,025 - 0,051 0,051 - 0,076 0,051 - 0,102 0,064 - 0,127 0,051 - 0,102 0,064 - 0,127
355-415 HBN

Austenitic + Ferritic
0,038 - 0,064 0,051 - 0,102 0,076 - 0,102 0,089 - 0,127 0,076 - 0,102 0,089 - 0,127
300 series
Stainless Martensitic
Steels
0,038 - 0,056 0,051 - 0,089 0,076 - 0,089 0,089 - 0,114 0,076 - 0,089 0,089 - 0,114
400 series
M
Refractory
- - - - - -
P.H.

Grey
0,038 - 0,089 0,064 - 0,152 0,076 - 0,178 0,076 - 0,203 0,076 - 0,178 0,076 - 0,203
GG-Ft

Cast Irons Spheroidal-Ductile 0,038 - 0,076 0,051 - 0,152 0,076 - 0,178 0,076 - 0,191 0,076 - 0,178 0,076 - 0,191
GGG-FGS
K
Malleable
0,038 - 0,064 0,051 - 0,127 0,076 - 0,152 0,076 - 0,152 0,076 - 0,152 0,076 - 0,152
GTS - MN/MP

< 16% Si 116HBN 0,051 - 0,102 0,076 - 0,152 0,076 - 0,191 0,076 - 0,229 0,076 - 0,191 0,076 - 0,229
Aluminium
& Alloys
N > 16% Si 92HBN 0,051 - 0,076 0,076 - 0,127 0,076 - 0,152 0,076 - 0,178 0,076 - 0,152 0,076 - 0,178

Iron Based - - - - - -

High Cobalt Based - - - - - -


Temperature
S Alloys
Nickel Based - - - - - -

Titanium Based 0,051 - 0,089 0,064 - 0,102 0,051 - 0,114 0,064 - 0,127 0,051 - 0,114 0,064 - 0,127

>1400 N/mm2
Hard Steel - - - - - -
>415 HBN

H Chilled
Cast Iron
1400 N/mm2
400 HBN
- - - - - -

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

B
56
P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials
Cutting Speed (Vc) metres/minute

SP4034
Rm
Speed (Vc) m/min
ISO Material and
max – min
Hardness

<600 N/mm2 180 - 290


Unalloyed <180HBN
Steels
<950 N/mm2 180 - 275
<280HBN

700-950 N/mm2
120 - 245
P 200-280 HBN
Alloyed 950-1200 N/mm2 105 - 200
Steels 280-355 HBN

1200-1400 N/mm2
65 - 135
355-415 HBN

Austenitic + Ferritic
120 - 215
300 series
Stainless Martensitic 125 - 220
Steels 400 series
M
Refractory
-
P.H.

Grey
120 - 335
GG-Ft

Cast Irons Spheroidal-Ductile 120 - 275


GGG-FGS
K
Malleable 105 - 180
GTS - MN/MP

< 16% Si 116HBN 245 - 520


Aluminium
& Alloys
N > 16% Si 92HBN 150 - 305

Iron Based -

Cobalt Based -
High
Temperature
S Alloys
Nickel Based -

Titanium Based 20 - 45

Hard
Materials
Hard Materials -
(52-56 HRC)
H (52-56 HRC)

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

B
57
Turning
Contents

Introduction . . . . . . . . . . . . . . . . . . . . . .C1
Star Guide . . . . . . . . . . . . . . . . . . . . . . . . .C 2

Negative Vs Positive . . . . . . . . . . . . . .C 3
Material Groups . . . . . . . . . . . . .C4 – C11

Geometry User Guide . . . . . .C12 – C13


Definition of Geometries . .C14 – C24

Grade Descriptions . . . . . . . .C26 – C27

• Stellram’s Posicut™ and Negacut™ Cutting Data . . . . . . . . . . . . . . . .C28 – C29


programme is offered in a complete range of
PVD and CVD grades with a choice of coating
Grade Classification . . . . . . .C30 – C31

options for maximum productivity. ISO Designations . . . . . . . . . . .C32 – C33

• Stellram’s leading edge grades and geometries, Turning Inserts . . . . . . . . . . . . . .C34 – C90
combined with patented coating technologies,
are available for a full range of materials from External Toolholders
and General
steels and cast irons to high temperature alloys
Information . . . . . . . . . . . . . . . . .C92 – C145
and aluminium alloys.
Posimatic Turning
• A full range of inserts for finishing to heavy Range – Watchmaking . .C146 – C150
roughing applications is available for the
aerospace, automotive, power generation, Internal Boring Bars
general machining and precision machining
and General
Information . . . . . . . . . . . . . . . .C152 – C175
industries.
Cartridges . . . . . . . . . . . . . . . . .C176 – C181
• A complete line of toolholders and boring bars
is available for external and internal Turning Technical
applications. Solid carbide and tungsten- Section – General . . . . . . . .C182 – C195
reinforced bars are available for tough internal
applications.

• Stellram’s Posimatic™ programme is a


complete line of indexable tooling designed
for watchmaking applications.

1 C
Star Guide™

The following Star Guide™ pages enable you to select the


appropriate geometry and grade along with a suggested
start point for speeds and feeds by simply selecting the
material to be machined and type of machining operation.

1st Choice
Star point will indicate the
1
Material Group
recommended insert for
each material. Stellram’s Unalloyed Steel
Star Guide™ enables you
to find the right insert for
2
your machining FF MF MR HR
Negative – Inserts Fine Medium Medium Heavy
requirements. Finishing Finishing Roughing Roughing
Geometry 3G 2N 4T 5V
Grade NL30 NL40 NL92 NL92
D.O.C. ap (mm) 0,80 - 3,50 1,00 - 4,00 1,20 - 6,00 1,50 - 8,00
1 Select your material. Feed fn (mm/rev)
Vc (m/min)
0,18 - 0,35
100 - 150
0,15 - 0,45
85 - 145
0,23 - 0,50
75 - 90
0,25 - 0,50
75 - 90
3
Geometry 3M (New) 2N 4U 5V
2 Select your machining Grade NL37 (New) NL37 (New) NL37 (New) MP37
operation from fine finishing
to heavy roughing.
P D.O.C. ap (mm)
Feed fn (mm/rev)
0,75 - 4,00
0,12 - 0,40
1,00 - 4,00
0,15 - 0,45
1,30 - 4,50
0,18 - 0,45
1,50 - 8,00
0,25 - 0,50
4
Vc (m/min) 100 - 255 100 - 255 100 - 255 150 - 200
Geometry 1A 3M (New) 4U 5V
3 Reference our recommended
geometry for the operation.
Grade
D.O.C. ap (mm)
SP4036
0,12 - 2,50
NL37 (New)
0,75 - 4,00
NL37 (New)
1,30 - 4,50
MP37
1,50 - 8,00 5
Feed fn (mm/rev) 0,10 - 0,30 0,12 - 0,40 0,18 - 0,45 0,25 - 0,50
Vc (m/min) 135 - 440 100 - 425 100 - 425 105 - 250
4 Reference the maximum and
minimum depth of cut for this
geometry. 6
Reference the maximum and
5
minimum feed for this
7
geometry.

6 Choose the machining


condition as below:

Interrupted cut

Varying depth
of cut

Good condition

7 Reference the recommended


grade and cutting speeds for
this condition.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

C
2
P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials
Negative Vs Positive

4
3
8 2

1
7

Given the same machining


conditions, one of the important
differences between positive and
negative inserts are the cutting forces
generated.
Negative forces - Positive forces

External and Internal Machining


External Machining
Applications Recommendations Insert Types
1 Long and slender component (risk of deformation and
vibration), unstable machining (risk of vibration) Positve inserts 7°,11° C,D,E,S,T,W
2, 3 Long unstable component ( risk of vibration). Positive insert 7° C,D,E,S,T,W
4, 5 Medium - High stability of components Negative insert C,D,R,S,T,V,W

Other considerations
Fine finishing: When machining at very small depths of cut to obtain good surface
finishes and/or very precise tolerances, positive inserts are recommended.

Internal Machining
The side clearance of positive inserts allows for machining of small diameters.
Application Recommendations Insert Types
6 For small internal diameter with long
Positive inserts 11° E, T
overhangs (8mm - 32mm)
7 For small to medium diameter and long
Positive inserts 7° C,D,E,S,T,W
overhangs (16mm - 60mm)
8 For larger bore with stable condition Negative inserts C,D,R,S,T,V,W

C
3
Material Group
Unalloyed Steel

FF MF MR HR
Negative – Inserts Fine Medium Medium Heavy
Finishing Finishing Roughing Roughing
Geometry 3G 2N 4T 5V
Grade NL30 NL40 NL92 NL92
D.O.C. ap (mm) 0,80 - 3,50 1,00 - 4,00 1,20 - 6,00 1,50 - 8,00
Feed fn (mm/rev) 0,18 - 0,35 0,15 - 0,45 0,23 - 0,50 0,25 - 0,50
Vc (m/min) 100 - 150 85 - 145 75 - 90 75 - 90
Geometry 3M (New) 2N 4U 5V
Grade NL37 (New) NL37 (New) NL37 (New) MP37

P D.O.C. ap (mm)
Feed fn (mm/rev)
0,75 - 4,00
0,12 - 0,40
1,00 - 4,00
0,15 - 0,45
1,30 - 4,50
0,18 - 0,45
1,50 - 8,00
0,25 - 0,50
Vc (m/min) 100 - 255 100 - 255 100 - 255 150 - 200
Geometry 1A 3M (New) 4U 5V
Grade SP4036 NL37 (New) NL37 (New) MP37
D.O.C. ap (mm) 0,12 - 2,50 0,75 - 4,00 1,30 - 4,50 1,50 - 8,00
Feed fn (mm/rev) 0,10 - 0,30 0,12 - 0,40 0,18 - 0,45 0,25 - 0,50
Vc (m/min) 135 - 440 100 - 425 100 - 425 105 - 250

FF MF MR
Positive – Inserts Fine Medium Medium
Finishing Finishing Roughing
Geometry 62 73 3G
Grade SP4036 NL30 NL92
D.O.C. ap (mm) 0,25 - 3,00 0,40 - 5,00 0,50 - 5,00
Feed fn (mm/rev) 0,025 - 0,25 0,07 - 0,50 0,15 - 0,50
Vc (m/min) 135 - 250 100 - 150 75 - 90
Geometry 62 73 3G
Grade SP4036 NL30 NL30

P D.O.C. ap (mm)
Feed fn (mm/rev)
0,25 - 3,00
0,025 - 0,25
0,40 - 5,00
0,07 - 0,50
0,50 - 5,00
0,15 - 0,50
Vc (m/min) 135 - 350 100 - 230 100 - 230
Geometry 62 73 3G
Grade SP4036 NL25 NL25
D.O.C. ap (mm) 0,25 - 3,00 0,40 - 5,00 0,50 - 5,00
Feed fn (mm/rev) 0,025 - 0,25 0,07 - 0,50 0,15 - 0,50
Vc (m/min) 135 - 440 105 - 405 105 - 405

Interrupted Varying depth Smooth

C
Key cut of cut Cut

4
Material Group
Alloyed Steel

FF MF MR HR
Negative – Inserts Fine Medium Medium Heavy
Finishing Finishing Roughing Roughing
Geometry 2N 2N 4T 5V
Grade NL37 (New) NL92 NL92 NL92
D.O.C. ap (mm) 0,80 - 4,00 0,80 - 4,00 1,20 - 6,00 1,50 - 8,00
Feed fn (mm/rev) 0,12 - 0,40 0,12 - 0,40 0,23 - 0,50 0,30 - 0,50
Vc (m/min) 60 - 100 45 - 55 45 - 55 45 - 55
Geometry 3M (New) 2N 4T 5V
Grade NL37 (New) NL30 NL40 NL92

P D.O.C. ap (mm)
Feed fn (mm/rev)
0,75 - 4,00
0,12 - 0,40
0,80 - 4,00
0,12 - 0,40
1,20 - 6,00
0,23 - 0,50
1,50 - 8,00
0,30 - 0,50
Vc (m/min) 60 - 150 60 - 140 50 - 130 45 - 95
Geometry 1A 3M (New) 4U 5V
Grade SP3036 NL37 (New) NL37 (New) NL92
D.O.C. ap (mm) 0,12 - 2,50 0,75 - 4,00 1,30 - 4,50 1,50 - 8,00
Feed fn (mm/rev) 0,10 - 0,30 0,12 - 0,40 0,18 - 0,45 0,30 - 0,50
Vc (m/min) 75 - 255 60 - 250 60 - 250 45 - 13

FF MF MR
Positive – Inserts Fine Medium Medium
Finishing Finishing Roughing
Geometry 62 73 3G
Grade SP4036 NL40 NL92
D.O.C. ap (mm) 0,25 - 3,00 0,40 - 5,00 0,50 - 5,00
Feed fn (mm/rev) 0,025 - 0,25 0,07 - 0,50 0,15 - 0,50
Vc (m/min) 125 - 160 60 - 100 60 - 95
Geometry 62 73 3G
Grade SP4036 NL30 NL30

P D.O.C. ap (mm)
Feed fn (mm/rev)
0,25 - 3,00
0,025 - 0,25
0,40 - 5,00
0,07 - 0,50
0,50 - 5,00
0,15 - 0,50
Vc (m/min) 125 - 200 60 - 140 60 - 140
Geometry 62 73 3G
Grade SP4036 NL25 NL25
D.O.C. ap (mm) 0,25 - 3,00 0,40 - 5,00 0,50 - 5,00
Feed fn (mm/rev) 0,025 - 0,25 0,07 - 0,50 0,15 - 0,50
Vc (m/min) 125 - 265 60 - 240 60 - 240

C
Please note the above recommended cutting speeds, geometries and grades are for guidance only.
For more detailed information, see page C12 - C31 (geometry technical info & grade technical info).

5
Material Group
Stainless steel 300 - 400

FF MF MR HR
Negative – Inserts Fine Medium Medium Heavy
Finishing Finishing Roughing Roughing
Geometry 1A 3J 2N 4T
Grade NL30 NL40 NL92 NL92
D.O.C. ap (mm) 0,80 - 2,50 1,20 - 2,50 1,00 - 4,00 1,20 - 5,00
Feed fn (mm/rev) 0,10 - 0,30 0,12 - 0,35 0,12 - 0,40 0,23 - 0,50
Vc (m/min) 100 - 125 90 - 105 80 - 100 40 - 55
Geometry 1A 3J 2N 4T
Grade NL25 NL30 NL30 NL40

M D.O.C. ap (mm)
Feed fn (mm/rev)
0,80 - 2,50
0,10 - 0,30
1,20 - 2,50
0,12 - 0,35
1,00 - 4,00
0,12 - 0,40
1,20 - 5,00
0,23 - 0,50
Vc (m/min) 110 - 170 110 - 140 110 - 140 130 - 160
Geometry 1A 3J 2N 4T
Grade SP4036 SP3036 NL25 NL30
D.O.C. ap (mm) 0,80 - 2,50 1,20 - 2,50 1,00 - 4,00 1,20 - 5,00
Feed fn (mm/rev) 0,10 - 0,30 0,12 - 0,35 0,12 - 0,40 0,23 - 0,50
Vc (m/min) 135 - 300 135 - 300 110 - 285 110 - 240

FF MF MR
Positive – Inserts Fine Medium Medium
Finishing Finishing Roughing
Geometry 62 73 -
Grade SP4036 NL30 -
D.O.C. ap (mm) 0,25 - 3,00 0,40 - 5,00 -
Feed fn (mm/rev) 0,025 - 0,25 0,07 - 0,50 -
Vc (m/min) 135 - 180 100 - 125 -
Geometry 62 73 73
Grade SP4036 NL30 NL30

M D.O.C. ap (mm)
Feed fn (mm/rev)
0,25 - 3,00
0,025 - 0,25
0,40 - 5,00
0,07 - 0,50
0,40 - 5,00
0,07 - 0,50
Vc (m/min) 135 - 240 110 - 140 110 - 140
Geometry 62 73 73
Grade SP4036 NL25 NL25
D.O.C. ap (mm) 0,25 - 3,00 0,40 - 5,00 0,40 - 5,00
Feed fn (mm/rev) 0,025 - 0,25 0,07 - 0,50 0,07 - 0,50
Vc (m/min) 135 - 300 110 - 285 110 - 285

Interrupted Varying depth Smooth

C
Key cut of cut Cut

6
Material Group
Stainless Steel PH

FF MF MR HR
Negative – Inserts Fine Medium Medium Heavy
Finishing Finishing Roughing Roughing
Geometry 2N 3J 2N 4M
Grade NL30 NL40 NL40 NL92
D.O.C. ap (mm) 1,00 - 4,00 1,20 - 2,50 1,00 - 4,00 1,20 - 7,20
Feed fn (mm/rev) 0,12 - 0,40 0,12 - 0,35 0,12 - 0,40 0,30 - 0,50
Vc (m/min) 55 - 65 50 - 60 50 - 60 40 - 50
Geometry 3F 91 2N 4M
Grade SP3064 SP3064 NL30 NL30

M D.O.C. ap (mm)
Feed fn (mm/rev)
1,00 - 3,00
0,20 - 0,35
1,30 - 5,80
0,18 - 0,45
1,00 - 4,00
0,12 - 0,40
1,20 - 7,20
0,30 - 0,50
Vc (m/min) 75 - 95 75 - 100 60 - 75 60 - 75
Geometry 3F 91 2N 4M
Grade SP4064 SP0864 SP0864 NL25
D.O.C. ap (mm) 1,00 - 3,00 1,30 - 5,80 1,00 - 4,00 1,20 - 7,20
Feed fn (mm/rev) 0,20 - 0,35 0,18 - 0,45 0,12 - 0,40 0,30 - 0,50
Vc (m/min) 75 - 160 75 - 165 75 - 165 75 - 145

FF MF MR
Positive – Inserts Fine Medium Medium
Finishing Finishing Roughing
Geometry 62 73 -
Grade SP4036 NL92 -
D.O.C. ap (mm) 0,25 - 3,00 0,50 - 5,00 -
Feed fn (mm/rev) 0,025 - 0,25 0,07 - 0,50 -
Vc (m/min) 75 - 85 40 - 70 -
Geometry 62 73 -
Grade SP4036 SFZ -

M D.O.C. ap (mm)
Feed fn (mm/rev)
0,25 - 3,00
0,025 - 0,25
0,50 - 5,00
0,07 - 0,50
-
-
Vc (m/min) 75 - 95 50 - 85 -
Geometry 62 73 -
Grade SP4036 NL25 -
D.O.C. ap (mm) 0,25 - 3,00 0,50 - 5,00 -
Feed fn (mm/rev) 0,025 - 0,25 0,07 - 0,50 -
Vc (m/min) 75 - 160 60 - 145 -

C
Please note the above recommended cutting speeds, geometries and grades are for guidance only.
For more detailed information, see page C12 - C31 (geometry technical info & grade technical info).

7
Material Group
Cast Iron

FF MF MR HR
Negative – Inserts Fine Medium Medium Heavy
Finishing Finishing Roughing Roughing
Geometry 4U 4U 4T FLAT
Grade SC1519 SC1519 MP37 MP37
D.O.C. ap (mm) 0,50 - 4,00 0,50 - 4,00 1,20 - 6,50 1,30 - 6,00
Feed fn (mm/rev) 0,10 - 0,40 0,10 - 0,40 0,23 - 0,50 0,30 - 0,60
Vc (m/min) 125 - 195 125 - 195 150 - 180 150 - 180
Geometry 4U 4U 4T FLAT
Grade SC1519 SC1519 MP37 SC1519

K D.O.C. ap (mm)
Feed fn (mm/rev)
0,50 - 4,00
0,10 - 0,40
0,50 - 4,00
0,10 - 0,40
1,20 - 6,50
0,23 - 0,50
1,30 - 6,00
0,30 - 0,60
Vc (m/min) 125 - 295 125 - 295 90 - 200 125 - 295
Geometry 4U 4U 4T FLAT
Grade SC1519 SC1519 NL25 SC1519
D.O.C. ap (mm) 0,50 - 4,00 0,50 - 4,00 1,20 - 6,50 1,30 - 6,00
Feed fn (mm/rev) 0,10 - 0,40 0,10 - 0,40 0,23 - 0,50 0,30 - 0,60
Vc (m/min) 125 - 490 125 - 490 90 - 335 125 - 490

FF MF MR
Positive – Inserts Fine Medium Medium
Finishing Finishing Roughing
Geometry - - -
Grade - - -
D.O.C. ap (mm) - - -
Feed fn (mm/rev) - - -
Vc (m/min) - - -
Geometry 62 T 3G
Grade GH2 GH1 MP37

K D.O.C. ap (mm)
Feed fn (mm/rev)
0,25 - 3,00
0,025 - 0,25
1,00 - 6,00
0,20 - 0,50
0,50 - 4,00
0,10 - 0,35
Vc (m/min) 95 - 125 70 - 160 70 - 160
Geometry 62 T 3G
Grade GH2 GH1 MP37
D.O.C. ap (mm) 0,25 - 3,00 1,00 - 6,00 0,50 - 4,00
Feed fn (mm/rev) 0,025 - 0,25 0,20 - 0,50 0,10 - 0,35
Vc (m/min) 95 - 175 70 - 225 70 - 225

Interrupted Varying depth Smooth

C
Key cut of cut Cut

8
Material Group
Aluminium & Alloys

FF MF MR HR
Negative – Inserts Fine Medium Medium Heavy
Finishing Finishing Roughing Roughing
Geometry - - - -
Grade - - - -
D.O.C. ap (mm) - - - -
Feed fn (mm/rev) - - - -
Vc (m/min) - - - -
Geometry - 3F 3F -
Grade - SP0864 SP0864 -

N D.O.C. ap (mm)
Feed fn (mm/rev)
-
-
1,00 - 3,00
0,20 - 0,35
1,00 - 3,00
0,20 - 0,35
-
-
Vc (m/min) - 365 - 585 365 - 585 -
Geometry - 3F 3F -
Grade - SP0864 SP0864 -
D.O.C. ap (mm) - 1,00 - 3,00 1,00 - 3,00 -
Feed fn (mm/rev) - 0,20 - 0,35 0,20 - 0,35 -
Vc (m/min) - 365 - 1065 365 - 1065 -

FF MF MR
Positive – Inserts Fine Medium Medium
Finishing Finishing Roughing
Geometry - 64 64
Grade - GH1 GH1
D.O.C. ap (mm) - 2,00 - 6,00 2,00 - 6,00
Feed fn (mm/rev) - 0,35 - 0,60 0,35 - 0,60
Vc (m/min) - 185 - 335 185 - 335
Geometry 15 64 64
Grade GH1 GH1 GH1

N D.O.C. ap (mm)
Feed fn (mm/rev)
0,80 - 2,00
0,05 - 0,20
2,00 - 6,00
0,35 - 0,60
2,00 - 6,00
0,35 - 0,60
Vc (m/min) 185 - 490 185 - 490 185 - 490
Geometry 15 64 64
Grade GH1 GH1 GH1
D.O.C. ap (mm) 0,80 - 2,00 2,00 - 6,00 2,00 - 6,00
Feed fn (mm/rev) 0,05 - 0,20 0,35 - 0,60 0,35 - 0,60
Vc (m/min) 185 - 820 185 - 820 185 - 820

C
Please note the above recommended cutting speeds, geometries and grades are for guidance only.
For more detailed information, see page C12 - C31 (geometry technical info & grade technical info).

9
Material Group
High Temperature Alloys

FF MF MR HR
Negative – Inserts Fine Medium Medium Heavy
Finishing Finishing Roughing Roughing
Geometry 2N 91 2N 4M
Grade SP0864 SP3064 NL92 NL30
D.O.C. ap (mm) 0,80 - 4,00 1,30 - 5,80 0,80 - 4,00 1,00 - 5,00
Feed fn (mm/rev) 0,12 - 0,40 0,18 - 0,45 0,12 - 0,40 0,30 - 0,50
Vc (m/min) 25 - 35 25 - 35 15 - 30 15 - 30
Geometry 3F 91 2N 4M
Grade SP3064 SP3064 SP0864 NL30

S D.O.C. ap (mm)
Feed fn (mm/rev)
1,00 - 3,00
0,12 - 0,35
1,30 - 5,80
0,18 - 0,45
0,80 - 4,00
0,12 - 0,40
1,00 - 5,00
0,30 - 0,50
Vc (m/min) 25 - 40 25 - 50 25 - 55 15 - 50
Geometry 1A 3F 2N 4M
Grade SP4036 SP0864 SP0864 NL30
D.O.C. ap (mm) 0,80 - 2,50 1,00 - 3,00 0,80 - 4,00 1,00 - 5,00
Feed fn (mm/rev) 0,10 - 0,30 0,12 - 0,35 0,12 - 0,40 0,30 - 0,50
Vc (m/min) 25 - 90 25 - 90 25 - 90 20 - 70

FF MF MR
Positive – Inserts Fine Medium Medium
Finishing Finishing Roughing
Geometry 62 - -
Grade GH2
D.O.C. ap (mm) 0,25 - 3,00 - -
Feed fn (mm/rev) 0,025 - 0,25 - -
Vc (m/min) 15 - 30 - -
Geometry 62 m 73
Grade SP4036 GH1 SFZ

S D.O.C. ap (mm)
Feed fn (mm/rev)
0,25 - 3,00
0,025 - 0,25
0,50 - 4,00
0,10 - 0,20
0,50 - 5,00
0,07 - 0,50
Vc (m/min) 25 - 60 20 - 40 15 - 35
Geometry 62 m 73
Grade SP4036 GH1 SFZ
D.O.C. ap (mm) 0,25 - 3,00 0,50 - 4,00 0,50 - 5,00
Feed fn (mm/rev) 0,025 - 0,25 0,10 - 0,20 0,07 - 0,50
Vc (m/min) 25 - 90 20 - 80 15 - 55

Interrupted Varying depth Smooth

C
Key cut of cut Cut

10
Material Group
Hard Materials

FF MF MR HR
Negative – Inserts Fine Medium Medium Heavy
Finishing Finishing Roughing Roughing
Geometry 4U 4T 4T -
Grade NL37 NL37 NL37 -
D.O.C. ap (mm) 1,30 - 4,50 1,20 - 6,00 1,20 - 6,00 -
Feed fn (mm/rev) 0,18 - 0,45 0,23 - 0,50 0,23 - 0,50 -
Vc (m/min) 45 - 50 45 - 50 45 - 50 -
Geometry 2N 4U 4U -
Grade NL37 NL37 NL37

H D.O.C. ap (mm)
Feed fn (mm/rev)
0,80 - 4,00
0,12 - 0,40
1,30 - 4,50
0,18 - 0,45
1,30 - 4,50
0,18 - 0,45
-
-
Vc (m/min) 45 - 55 45 - 55 45 - 55 -
Geometry 1A 2N 2N -
Grade SP4036 SP0864 SP0864
D.O.C. ap (mm) 0,12 - 2,50 0,80 - 4,00 0,80 - 4,00 -
Feed fn (mm/rev) 0,10 - 0,30 0,12 - 0,40 0,12 - 0,40 -
Vc (m/min) 45 - 65 45 - 65 45 - 65 -

FF MF MR
Positive – Inserts Fine Medium Medium
Finishing Finishing Roughing
Geometry - - -
Grade - - -
D.O.C. ap (mm) - - -
Feed fn (mm/rev) - - -
Vc (m/min) - - -
Geometry -
Grade *SA7402 *SA7402

H D.O.C. ap (mm)
Feed fn (mm/rev)
-
-
-
-
-
-
Vc (m/min) 20 - 90 20 - 80 -
Geometry -
Grade *SA7402 *SA7402
D.O.C. ap (mm) - - -
Feed fn (mm/rev) - - -
Vc (m/min) 20 - 90 20 - 80 -

* For the SA grade information, please refer to the Stellram Ceramic Catalogue.

C
Please note the above recommended cutting speeds, geometries and grades are for guidance only.
For more detailed information, see page C12 - C31 (geometry technical info & grade technical info).

11
Geometry User Guide

1st Choice
Star point will indicate the
recommended insert for
each material. Stellram’s
Star Guide™ enables you
to find the right insert for
your machining
requirements.

2
Negative Geometries
1A Inserts
Geometry Technical Information
1A - Fine Finishing: Excellent chip control at low depth of cut and
feed rates. Geometry for reduced built-up edge during finish
Profile
machining with good chip control and small chip section.

1 Application 18°
0,063

Area: FF, MF (Fine Finish, Medium Finish)

Material:
Chip Control Area For Material:
Unalloyed Steel 590 - 780 N/mm2 HB 180 - 225

Chip Control Chart


E
D
3
CNMG120408E-1A
7,50mm
C ISO
Depth of cut ap (mm)

6,50mm
Chart
5,50mm

B Area “A”
4,50mm

3,50mm Ref page 13


2,50mm
A
1,50mm F
0,50mm

0,10mm 0,20mm 0,30mm 0,40mm 0,50mm 0,60mm 1A


Feed fn (mm/rev)

4 5

1 Application information 4 Identifies depth of cut (D.O.C)


and feed rate range
2 Star Guide™ information – applicable to the geometry.
star points indicate the
recommended materials 5 ISO/DIN geometry standards
related to the geometry. chart.

3 Detail outline of geometry


profile.

C
12
Geometry User Guide

ap (mm)
Depth of Cut

Feed fn (mm/rev)

The following pages show the above chart in conjunction with Stellram geometries. The
charts show the ISO/DIN standard reference position relative to each geometry by defining
a letter for each zone - A. B. C. D. E & F. These zones are represented by depth of cut
(ap mm) and a feed fn (mm/rev) range. Each geometry has its own operating range
represented by the chip control area, or footprint. These zones classify the application area
of a given geometry.

Example of a geometry chip control area or footprint

The following are Stellram’s


guideline classification for each
Depth of Cut ap (mm)

zone of ISO/DIN 10 910:

Real Area A Fine Finishing


Theoretical Area A/B Finishing
B Medium Finishing
B/C Light Roughing
C Medium Roughing
C/D Heavy Roughing

C
Feed fn (mm/rev)

13
Negative Insert Geometries
1A Inserts
Geometry Technical Information
1A - Fine Finishing: Excellent chip control at low depth of cut and
Profile
feed rates. Geometry for reduced built-up edge during finish
machining with good chip control and small chip section.
0,063
18°
Application
Area: FF, MF (Fine Finish, Medium Finish)

Material:
Chip Control Area For Material:
Unalloyed Steel 590 - 780 N/mm2 HBN 180 - 225
E
Chip Control Chart D
CNMG120408E-1A
7,50mm C ISO
Depth of cut ap (mm)

6,50mm Chart
5,50mm Area “A-B”
4,50mm
B
Ref page C13
3,50mm

2,50mm A
1,50mm F
0,50mm
1A
0,10mm 0,20mm 0,30mm 0,40mm 0,50mm 0,60mm
Feed fn (mm/rev)

2B Inserts
Geometry Technical Information
2B - Finishing: Positive cutting action for very light depths of cut
Profile
and feeds. Positive rake provides lower cutting pressures allowing
increased tool life.
0,076
19°
Application
Area: MF (Medium Finish)

Material:
Chip Control Area For Material:
Alloyed Steel 800 - 1200 N/mm2 HBN 230 - 340
E
Chip Control Chart D
CNMG120408E-2B
7,50mm
C ISO
Depth of cut ap (mm)

6,50mm
Chart
5,50mm
B Area “B”
4,50mm 2B
3,50mm
Ref page C13
2,50mm
A
1,50mm F
0,50mm

0,10mm 0,20mm 0,30mm 0,40mm 0,50mm 0,60mm


Feed fn (mm/rev)

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

C
14
P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials
Negative Insert Geometries
2N Inserts
Geometry Technical Information
2N - Light to Medium Roughing: Positive rake angle provides a
positive cutting action and reduced cutting pressure, this makes Profile
2N a good starting geometry for a wide range of application /
materials. 0,15
10°
Application
Area: MF, MR (Medium Finish, Medium Roughing)

Material:
Chip Control Area For Material:
Alloyed Steel 900 - 1200 N/mm2 HBN 260 - 340
E
D
Chip Control Chart
CNMG120408E-2N
7,50mm ISO
Depth of cut ap (mm)

6,50mm
C Chart
5,50mm
2N
Area “B-C”
4,50mm B Ref page C13
3,50mm

2,50mm A
1,50mm
F
0,50mm

0,10mm 0,20mm 0,30mm 0,40mm 0,50mm 0,60mm


Feed fn (mm/rev)

3F Inserts
Geometry Technical Information
3F - Finishing to Light Roughing: 3F geometry has periphery
ground edges to maintain accurate profiles and insert indexabillty. Profile
A sharp edge treatment reduces built-up edge and improves
surface finishes.

Application 10°

Area: MF, MR (Medium Finish, Medium Roughing)

Material:
Chip Control Area For Material:
Stainless Steel 450 - 700 N/mm2 HBN 120 - 180
E
D
Chip Control Chart
CNGG120408E-3F
7,50mm C ISO
Depth of cut ap (mm)

6,50mm 3F Chart
5,50mm Area “B-C”
B
4,50mm
Ref page C13
3,50mm

2,50mm A
1,50mm
F
0,50mm

0,10mm 0,20mm 0,30mm 0,40mm 0,50mm 0,60mm


Feed fn (mm/rev)

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

15 C
Negative Insert Geometries
3G Inserts
Geometry Technical Information
3G - Medium Finishing to Light Roughing: Versatile all purpose
Profile
geometry, used with light depths of cuts and feed rates for trouble
free machining.

15°
Application
Area: MF, MR (Medium Finish, Medium Roughing)

Material:
Chip Control Area For Material:
Alloyed Steel 800 - 1200 N/mm2 HBN 230 - 340
E
D
Chip Control Chart
CNMG120408E-3G
7,50mm ISO
Depth of cut ap (mm)

6,50mm
C Chart
5,50mm Area “B-C”
3G
4,50mm
Ref page C13
3,50mm B
2,50mm A
1,50mm
F
0,50mm

0,10mm 0,20mm 0,30mm 0,40mm 0,50mm 0,60mm


Feed fn (mm/rev)

3J Inserts
Geometry Technical Information
3J - Medium Finishing to Light Roughing: The smooth cutting
Profile
action of 3J reduces cutting forces, improves surface finishes and
increases tool life.

Application 16.5°

Area: MF, MR (Medium Finish, Medium Roughing)

Material:
Chip Control Area For Material:
Stainless Steel 450 - 700 N/mm2 HBN 120 - 180
E
Chip Control Chart D
CNMG120408E-3J
7,50mm ISO
Depth of cut ap (mm)

6,50mm
C Chart
5,50mm 3J
Area “B-C”
4,50mm
Ref page C13
3,50mm B
2,50mm
A
1,50mm F
0,50mm

0,10mm 0,20mm 0,30mm 0,40mm 0,50mm 0,60mm


Feed fn (mm/rev)

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

C
16
P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials
Negative Insert Geometries
3M Inserts
Geometry Technical Information
3M - Semi Finishing to Light Roughing: All Purpose geometry
suitable for precision forged and cast components, offering Profile
excellent chip control at varying depths of cut.
0,050
30º
Application 16.5º

Area: MF, MR (Medium Finish, Medium Roughing)

Material:
Chip Control Area For Material:
Steel 4140 267HBN
E
D
Chip Control Chart
CNMG120408E-3M
7,50mm C ISO
Depth of cut ap (mm)

3M
6,50mm Chart
5,50mm Area “B-C”
4,50mm
Ref page C13
3,50mm B
2,50mm A
1,50mm
F
0,50mm

0,10mm 0,20mm 0,30mm 0,40mm 0,50mm 0,60mm


Feed fn (mm/rev)

4M Inserts
Geometry Technical Information
4M - Medium to Heavy Roughing: Single sided inserts for stability
Profile
and strength with a soft cutting action, which allows for high feed
rates.
0,15

Application 20°

Area: MR, HR (Medium Roughing, Heavy Roughing)

Material:
Chip Control Area For Material:
Alloyed Steel 800 - 1200 N/mm2 HBN 230 - 340
E
Chip Control Chart D
CNMM120408E-4M
7,50mm ISO
Depth of cut ap (mm)

6,50mm 4M
C Chart
5,50mm
Area “C-D”
4,50mm
Ref page C13
3,50mm B
2,50mm
A
1,50mm F
0,50mm

0,10mm 0,20mm 0,30mm 0,40mm 0,50mm 0,60mm


Feed fn (mm/rev)

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

17 C
Negative Insert Geometries
4T Inserts
Geometry Technical Information
4T - General Purpose Roughing: New designed version of
Profile
4T with improved surface contact, a good all round negative
roughing geometry for a wide range of application.

Application
Area: MF, MR, HR (Medium Finish, Medium Roughing, Heavy Roughing)

Material:

Chip Control Area For Material:


Alloyed Steel 800 - 1200 N/mm2 HBN 230 - 340
E
D
Chip Control Chart
CNMG120408E-4T
7,50mm ISO
Depth of cut ap (mm)

6,50mm
B C Chart
5,50mm Area “B-C”
4,50mm
Ref page C13
3,50mm
4T
2,50mm A
1,50mm
F
0,50mm

0,10mm 0,20mm 0,30mm 0,40mm 0,50mm 0,60mm


Feed fn (mm/rev)

4U Inserts
Geometry Technical Information
4U - Medium and Roughing: This geometry is ideal from roughing
Profile
applications, excellent chip control with low cutting pressure to
extend tooling life in steels alloys and spheroidal irons.

Application
Area: FF, MF, MR (Fine Finish, Medium Finish, Medium Roughing)

Material:

Chip Control Area For Material:


Ductile Iron HBN 170
E
Chip Control Chart D
CNMG120408E-4U
7,50mm ISO
Depth of cut ap (mm)

6,50mm 4U
C Chart
5,50mm
Area “A-B-C”
4,50mm
Ref page C13
3,50mm B
2,50mm
A
1,50mm F
0,50mm

0,10mm 0,20mm 0,30mm 0,40mm 0,50mm 0,60mm


Feed fn (mm/rev)

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

C
18
P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials
Negative Insert Geometries
5V Inserts
Geometry Technical Information
5V - Heavy Roughing: Negative cutting action with extra edge
Profile
support for superb roughing performance with very heavy feeds
and depths of cut.
0,13
20°
Application
Area: MR, HR (Medium Roughing, Heavy Roughing)

Material:
Chip Control Area For Material:
Alloyed Steel 900 - 1200 N/mm2 HBN 260 - 340
E
D
Chip Control Chart
CNMG120408E-5V
7,50mm ISO
Depth of cut ap (mm)

5V
6,50mm
C Chart
5,50mm Area “C-D”
4,50mm
Ref page C13
3,50mm B
2,50mm A
1,50mm
F
0,50mm

0,10mm 0,20mm 0,30mm 0,40mm 0,50mm 0,60mm


Feed fn (mm/rev)

91 Inserts
Geometry Technical Information
91 - Finishing to Light Roughing: Open, positive geometry
Profile
produces excellent chip control with low cutting forces in high
temperture alloys like titanium and inconel.

Application
Area: MF, MR (Medium Finish, Medium Roughing)

Material:
Chip Control Area For Material:
Titanium Ti-6AI-4V
E
D
Chip Control Chart
CNMG120408E-3M
7,50mm ISO
Depth of cut ap (mm)

6,50mm 91
C Chart
5,50mm Area “B-C”
4,50mm
Ref page C13
3,50mm B
2,50mm A
1,50mm
F
0,50mm

0,10mm 0,20mm 0,30mm 0,40mm 0,50mm 0,60mm


Feed fn (mm/rev)

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

19 C
Positive Insert Geometries
15 Inserts
Geometry Technical Information
15 - Medium Finishing: Sharp edge and ground geometry for finish
Profile
machining at light depths of cut and feeds. Designed to reduce
vibration.

Application
Area: FF, MF (Fine Finish, Medium Finish)

Material:
Chip Control Area For Material:
Aluminium <16% Si HBN 116
E
D
Chip Control Chart
EPEX040404F-15
7,50mm ISO
Depth of cut ap (mm)

6,50mm
C Chart
15 B
5,50mm Area “B”
4,50mm
Ref page C13
3,50mm

2,50mm

1,50mm
A F
0,50mm

0,05mm 0,10mm 0,20mm 0,30mm 0,40mm


Feed fn (mm/rev)

61 Inserts
Geometry Technical Information
61 - Finishing: A sintered insert with pressed in chipbreaker
Profile
provides good chip control and surface finish.

Application
Area: FF, MF, MR (Fine Finish, Medium Finish, Medium Roughing)

Material:

Chip Control Area For Material:


Unalloyed Steel 750 - 950 N/mm2 HBN 220 - 270
E
Chip Control Chart D
WPMT050304E-61
7,50mm ISO
Depth of cut ap (mm)

6,50mm
C Chart
5,50mm
Area “A-B”
4,50mm
B Ref page C13
3,50mm

2,50mm

1,50mm F
0,50mm
A
61
0,05mm 0,10mm 0,20mm 0,30mm 0,40mm
Feed fn (mm/rev)

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

C
20
P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials
Positive Insert Geometries
62 Inserts
Geometry Technical Information
62 - Finishing: A periphery ground geometry with optimised
Profile
chipbreaker for close tolerances and surface finishes.

Application
Area: FF, MF, MR (Fine Finish, Medium Finish, Medium Roughing)

Material:

Chip Control Area For Material:


Unalloyed Steel 750 - 950 N/mm2 HBN 220 - 270

E
D
Chip Control Chart
EPGT060204E-62
7,50mm C ISO
Depth of cut ap (mm)

6,50mm Chart
5,50mm Area “A-B-E”
4,50mm
Ref page C13
3,50mm B
2,50mm
62
1,50mm
F
0,50mm A
0,05mm 0,10mm 0,20mm 0,30mm 0,40mm
Feed fn (mm/rev)

64 Inserts
Geometry Technical Information
64 - Medium Roughing: A highly positive, periphery ground
Profile
geometry with a polished top rake for machining aluminium.

Application
Area: MR (Medium Roughing)

Material:

Chip Control Area For Material:


Aluminium <16% Si HBN 116

E
Chip Control Chart D
DCGT11T308F-64
7,50mm 64 ISO
Depth of cut ap (mm)

6,50mm
C Chart
5,50mm B Area “C-D”
4,50mm

3,50mm
Ref page C13
2,50mm

1,50mm A F
0,50mm

0,05mm 0,10mm 0,20mm 0,30mm 0,40mm 0,50mm 0,60mm


Feed fn (mm/rev)

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

21 C
Positive Insert Geometries
66 Inserts
Geometry Technical Information
66 - Medium Finishing: A periphery ground geometry with pressed
in chipbreaker and sharp cutting edge ideally suited to fine chip
Profile
control.

Application
Area: MF (Medium Finish)

Material:
Chip Control Area For Material:
Stainless Steel 450 - 700 N/mm2 HBN 120 - 180
E
D
Chip Control Chart
VCGT130304-66
7,50mm ISO
Depth of cut ap (mm)

6,50mm
C Chart
5,50mm Area “B”
66
4,50mm
Ref page C13
3,50mm B
2,50mm

1,50mm
A F
0,50mm

0,05mm 0,10mm 0,20mm 0,30mm 0,40mm 0,50mm 0,60mm


Feed fn (mm/rev)

73 Inserts
Geometry Technical Information
73 - Medium Finishing to Medium Roughing: Sintered geometry
Profile
covering a wide range of application and materials. Ideal starter
geometry for most applications.

Application
Area: FF, MF, MR (Fine Finish, Medium Finish, Medium Roughing)

Material:

Chip Control Area For Material:


Alloyed Steel 900 - 1200 N/mm2 HBN 260 - 340
E
Chip Control Chart D
CCMT120408E-73
7,50mm ISO
Depth of cut ap (mm)

6,50mm
C Chart
5,50mm
Area “B-C”
4,50mm

3,50mm 73 Ref page C13


2,50mm B
1,50mm A F
0,50mm

0,05mm 0,10mm 0,20mm 0,30mm 0,40mm 0,50mm 0,60mm


Feed fn (mm/rev)

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

C
22
P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials
Positive Insert Geometries
3G Inserts
Geometry Technical Information
3G Medium Finishing to Light Roughing: Versatile all purpose
Profile
geometry, used with light depths of cuts and feed rates for trouble
free machining.

15°
Application
Area: FF, MF (Fine Finish, Medium Finish)

Material:

Chip Control Area For Material:


Unalloyed Steel 750 - 950 N/mm2 HBN 220 - 270 E

Chip Control Chart


CCMT120408E-3G
D
7,50mm ISO
Depth of cut ap (mm)

6,50mm
C Chart
B
5,50mm Area “B-C”
4,50mm
Ref page C13
3,50mm
3G
2,50mm

1,50mm

0,50mm
A F
0,05mm 0,10mm 0,20mm 0,30mm 0,40mm 0,50mm 0,60mm
Feed fn (mm/rev)

M Inserts
Geometry Technical Information
M - Medium Finishing: A sintered insert with pressed mini
Profile
chipbreaker offering a soft cutting action and good chip control.
22°
Application
Area: FF, MF, MR (Fine Finish, Medium Finish, Medium Roughing)

Material:

Chip Control Area For Material:


Unalloyed Steel 750 - 950 N/mm2 HBN 220 - 270
M
E
Chip Control Chart D
VCMT160408E-M
7,50mm ISO
Depth of cut ap (mm)

6,50mm
C Chart
5,50mm B Area “B-E”
4,50mm

3,50mm
Ref page C13
2,50mm

1,50mm A F
0,50mm

0,05mm 0,10mm 0,20mm 0,30mm 0,40mm 0,50mm 0,60mm


Feed fn (mm/rev)

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

23 C
Positive Insert Geometries
T Inserts
Geometry Technical Information
T - Medium Finishing to Medium Roughing: A utility geometry
Profile
giving a stable cutting action in demanding conditions.
0,22
25°
Application
Area: MF, MR (Medium Finish, Medium Roughing)

Material:

Chip Control Area For Material:


Unalloyed Steel 750 - 950 N/mm2 HBN 220 - 270

E
D
Chip Control Chart
TCMT16T308
7,50mm ISO
Depth of cut ap (mm)

6,50mm
B C Chart
T
5,50mm Area “B-C”
4,50mm
Ref page C13
3,50mm

2,50mm

1,50mm
A F
0,50mm

0,05mm 0,10mm 0,20mm 0,30mm 0,40mm 0,50mm 0,60mm


Feed fn (mm/rev)

X Inserts
Geometry Technical Information
X - Medium Finishing to Medium Roughing: Precision ground
Profile
parallel chip groove available with a fully ground periphery or as
pressed, and with a sharp or honed edge condition. This geometry 0,20
can machine a variety of materials in vibration sensitive operations. 15°

Application
Area: MF, MR (Medium Finish, Medium Roughing) 7°

Material:

Chip Control Area For Material:


Aluminium <16% Si HBN 116
E
Chip Control Chart D
ECMX12T308EL-25
7,50mm ISO
Depth of cut ap (mm)

6,50mm
B C Chart
5,50mm
X Area “B-C”
4,50mm

3,50mm
Ref page C13
2,50mm

1,50mm A F
0,50mm

0,05mm 0,10mm 0,20mm 0,30mm 0,40mm 0,50mm 0,60mm


Feed fn (mm/rev)

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

C
24
P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials
C
25
Grade Descriptions

Grade NL25 (HC)


A wear resistant grade for semi-finishing and finishing on steels, stainless steels
and cast irons.
Coating structure - CVD TiN - TiCN - Al2O3 - TiN.

Grade NL30 (HC)


A colbalt enriched grade for medium machining and roughing on steels,
stainless steels and cast irons.
Coating structure - CVD TiN - TiCN - Al2O3 - TiN.

Grade NL37 (HC) NEW


Coated grade TiN-MT TiCN-TiN-Al2O3-MT TiCN-TiN by CVD. Principally for
machining steels and alloy steels. This grade has excellent resistance to wear.

Grade NL40 (HC)


A colbalt enriched grade for medium machining and roughing primarily on
stainless steels and exotic alloys.
Coating structure - CVD TiN - TiCN - Al2O3 - TiN.

Grade NL92 (HC)


A tough grade with a high degree of edge security on steels and stainless
steels. Coating structure - CVD TiN - TiCN - Al2O3 - TiN.

Grade SC1519 (HC)


First choice wear resistant grade for medium and finish machining of cast irons.
Coating structure - CVD TiN - TiCN - Al2O3 - TiN.

Grade MP37 (HC)


A wear and heat resistant grade for machining steels, stainless steels and cast
iron.
Coating structure - CVD TiN - MT - TiCN - Al2O3.

C
26
Grade Descriptions

Grade SP0864 (HC)


A wear resistant grade with micro-grain carbide substrate. Primarily for finish
machining of titanium and exotic alloys.
Coating structure - PVD TiAlN.

Grade SP3036/SP3064 (HC)


A hard grade for light roughing and finishing operations at higher speeds.
Principle application exotic alloys.
Coating structure - PVD TiAlN.

Grade SP4036/SP4064 (HC)


A hard grade for light roughing and finishing operations with lower chip
sections. Principle application stainless steels, exotic alloys and cast irons.
Coating structure - PVD TiAlN.

Grade SFZ (HC)


A utility grade with micro-grain carbide substrate. For operations requiring a
sharp edge condition.
Coating structure - PVD TiN.

Grade GH1 (HF) – Uncoated


Uncoated micro-grain for cast iron, hardened steels to 60 HRC and non ferrous
alloys. Low cutting pressure at high speeds due to sharp cutting edges.

Grade GH2 (HF) – Uncoated


Uncoated micro-grain for cast iron, stainless steels and exotic alloys. This grade
is tough and able to handle high pressure, vibrations and shock.

Grade H21 (HW) – Uncoated


Uncoated grade principally for cast iron, stainless steel, high temperature alloys
and aluminium alloys. Use where interrupted cuts or scale are present.

27 C
Cutting Speed (Vc) metres/minute

Cutting Speed (Vc) m/min CVD Coated


NL25 NL30 NL37 NL40 NL92 SC1519 MP37
Rm Max - min Max - min Max - min Max - min Max - min Max - min Max - min
ISO Material and
Hardness HC HC HC HC HC HC HC
Max - Min Max - Min Max - Min Max - Min Max - Min Max - Min Max - min
<600 N/mm2
405 165 380 160 425 160 360 135 225 115 - - 490 275
Unalloyed <180HBN
Steels
<950 N/mm2
265 105 245 100 275 100 235 90 145 75 - - 335 150
<280HBN

700-950 N/mm2
240 95 230 95 250 95 215 80 135 70 - - 215 125
P 200-280 HBN
Alloyed 950 - 1200 N/mm2
220 90 200 85 215 85 195 75 125 65 - - - -
Steels 280 - 355 HBN

1200 - 1400 N/mm2


150 60 135 60 120 60 135 50 85 45 - - - -
355 - 415 HBN

Austenitic + Ferritic
275 110 230 105 - - 245 90 150 80 - - 185 130
300 series
Stainless Martensitic
285 115 240 110 - - 255 95 160 80 - - 200 125
Steels 400 series

M Refractory
145 60 120 60 - - 130 50 80 40 - - 150 100
P.H.

Grey
400 160 335 - - - - - 225 115 490 215 185 150
GG-Ft

Cast Irons Spheroidal-Ductile 350 140 290 135 - - - - 195 100 425 185 275 170
GGG-FGS
K Malleable
235 95 195 90 - - - - 130 70 285 125 - -
GTS - MN/MP

< 16% Si 116HBN 475 190 - - - - - - - - - - - -


Aluminium
& Alloys
N > 16% Si 92HBN 295 115 - - - - - - - - - - - -

Iron Based 60 25 50 25 - - 50 20 35 15 - - - -
High 50 20 40 20 - - 40 15 25 15 - - - -
Cobalt Based
Temperature
S Alloys Nickel Based 50 20 45 20 - - 45 15 30 15 - - - -

Titanium Based 80 30 65 30 - - 70 30 45 25 - - - -
2
>1400 N/mm
Hard Steel - - - - 65 45 - - - - - - - -
>415 HBN

Chilled 1400 N/mm2


H Cast Iron 400 HBN
- - - - 60 45 - - - - - - - -

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

C
28
P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials
Cutting Speed (Vc) metres/minute

Cutting Speed (Vc) m/min PVD Coated Uncoated


SP4036 SP3036 GH1 GH2
H21
Rm SP0864 SP4064 SP3064 SFZ micrograin micrograin
Max - min
ISO Material and Max - min Max - min Max - min Max - min Max - min Max - min
Hardness HC HC HC HC HW HF HF
Max - Min Max - Min Max - Min Max - Min Max - Min Max - Min Max - Min

<600 N/mm2 - - 440 210 430 205 270 135 - - - - - -


Unalloyed <180HBN
Steels
<950 N/mm2
- - 285 135 280 130 - - - - - - - -
<280HBN

700 - 950 N/mm2


- - 265 125 255 120 - - - - - - - -
P 200 - 280 HBN
Alloyed 950 - 1200 N/mm2
- - - - 235 110 - - - - - - - -
Steels 280 - 355 HBN

1200 - 1400 N/mm2


- - - - 160 75 - - - - - - - -
355 - 415 HBN

Austenitic + Ferritic
305 145 300 140 290 135 - - 135 80 150 80 140 75
300 series
Stainless Martensitic
315 150 310 145 300 145 - - - - 160 80 - -
Steels 400 series
M Refractory
165 75 160 75 155 75 100 50 75 40 80 40 75 40
P.H.

Grey
450 210 440 205 425 200 - - 200 115 225 115 - -
GG-Ft

Cast Irons Spheroidal-Ductile 385 180 380 180 365 175 - - 175 100 195 100 175 100
GGG-FGS
K
Malleable
260 120 255 120 250 115 - - 115 70 130 70 - -
GTS - MN/MP

< 16% Si 116HBN 1065 365 975 365 960 365 915 365 460 305 825 335 - -
Aluminium
& Alloys
N > 16% Si 92HBN - - - - - - 610 245 215 150 550 185 - -

Iron Based 65 30 65 30 60 30 40 20 30 20 35 15 30 15
High 55 25 50 25 50 25 30 15 25 15 25 15 25 15
Cobalt Based
Temperature
S Alloys Nickel Based 57 30 55 25 55 25 35 15 25 15 30 15 25 15

Titanium Based 90 40 90 40 85 40 55 30 40 25 45 25 40 20
2
>1400 N/mm 135 65 - - 125 60 - - - - - - - -
Hard Steel
>415 HBN

Chilled 1400 N/mm2


H Cast Iron 400 HBN
130 60 - - 115 50 - - - - - - - -

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

C
29
Grade Classification Chart - Turning

Optimum Grade Performance

Coated CVD
Code GRADE
HC HC HC HC HC HC HC
Materials C ISO NL25 NL30 NL37 NL40 NL92 MP37 SC1519
C8 P01
P05
P10
C7 P15
P20
Unalloyed and
Alloyed Steels P25
C6 P30
P35
C5 P40
P45
P P50

Increasing, wear resistance - Increasing cutting speed


M05
M10
M15
M20
Stainless Steels
M25
M30
M35
M M40

Increasing - shock resistance - Increasing - feed


C4 K01
K05
C3 K10
K15
Cast Irons C2 K20
K25
C1 K30
K35
K K40
N01
N05
N10
Aluminium & Alloys N15
N20
N25
N N30
S01
S05
S10
High Temperature
Alloys S15
S20
S25
S S30
H01
H05
H10
Hard materials H15
H20
H25
H H30

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

C
30
P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials
Grade Classification Chart - Turning

Optimum Grade Performance

Coated PVD Uncoated


Code GRADE GRADE
HC HC HC HC HW HF HF
SFZ SP0864 SP3036 SP4036 H21 GH1 GH2
Materials C ISO SP3064 SP4064
C8 P01
P05
P10
C7 P15
P20
Unalloyed and
P25
Alloyed Steels
C6 P30
P35
C5 P40

P P45
P50

Increasing, wear resistance - Increasing cutting speed


M05
M10
M15
M20
Stainless Steels
M25
M30

M M35
M40
C4 K01
K05

Increasing - shock resistance - Increasing - feed


C3 K10
K15
Cast Irons C2 K20
K25
C1 K30
K K35
K40
N01
N05
N10
Aluminium & Alloys N15
N20

N N25
N30
S01
S05
S10
High Temperature
S15
Alloys
S20
S S25
S30
H01
H05
H10
Hard materials H15
H20
H H25
H30

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

C
31
ISO Insert Designation

S 1
N 2
M 3
G 4
12 5

1 Shape 2 Clearance Angle


A B C D E A B C D

85° 82° 80° 55° 75° 3° 5° 7° 15°

H K L M O E F G N

20° 25° 30° 0°


120° 55° 90° 86° 135°

P Other normal clearances


P R S T V W requiring SPECIAL
specification Symbol O.
11°

108° 360° 90° 60° 35° 80°

3 Tolerance
s Valid for shapes:
m m C, E, H, M, O, P, S, T, R, W
d d m
m d d IC d m
J, K, L, M, N U M, N U
4,76 ±0,05 ±0,08 ±0,08 ±0,13
Class d m s
5,56 ±0,05 ±0,08 ±0,08 ±0,13
A mm ±0,025 ±0,005 ±0,025 6 ±0,05 ±0,08 ±0,08 ±0,13
C mm ±0,025 ±0,013 ±0,025 6,35 ±0,05 ±0,08 ±0,08 ±0,13
E mm ±0,025 ±0,025 ±0,025 7,94 ±0,05 ±0,08 ±0,08 ±0,13
8 ±0,05 ±0,08 ±0,08 ±0,13
F mm ±0,013 ±0,005 ±0,025 9,525 ±0,05 ±0,08 ±0,08 ±0,13
G mm ±0,025 ±0,025 ±0,13 10 ±0,05 ±0,08 ±0,08 ±0,13
H mm ±0,013 ±0,013 ±0,025 12 ±0,08 ±0,13 ±0,13 ±0,2
12,7 ±0,08 ±0,13 ±0,13 ±0,2
J mm * ±0,005 ±0,025 15,875 ±0,1 ±0,18 ±0,15 ±0,27
K mm * ±0,013 ±0,025 16 ±0,1 ±0,18 ±0,15 ±0,27
L mm * ±0,025 ±0,025 19,05 ±0,1 ±0,18 ±0,15 ±0,27
M mm * * ±0,127 20 ±0,1 ±0,18 ±0,15 ±0,27
25 ±0,13 ±0,25 ±0,18 ±0,38
U mm * * ±0,127 25,4 ±0,13 ±0,25 ±0,18 ±0,38
N mm * * ±0,025 31,75 ±0,15 ±0,25 ±0,2 ±0,38
32 ±0,15 ±0,25 ±0,2 ±0,38
* See tables below.

4 Type
A B C F G
Valid for shape D only (M & N Tolerance)
IC d m 70° - 90° 70° - 90°

5,56 ±0,05 ±0,11 H J M N Q


6,35 ±0,05 ±0,11
7,94 ±0,05 ±0,11
9,525 ±0,05 ±0,11 70° - 90° 70° - 90° 40° - 60°

12,7 ±0,08 ±0,15 R T U W X


15,875 ±0,10 ±0,18 Special
feature
19,05 ±0,10 ±0,18 requiring
additional
40° - 60° 40° - 60° 40° - 60° specification

C
32
ISO Insert Designation

04 6
08 7
E - 4T
8 9

5 Size 7 Corner continued


Integers to be preceded by a 0 (zero). Inserts with rounded corners. The corner radius
Disregard any decimals. e.g. 9,525 = 09 is indicated in 0,1mm. Integers to be preceded by
C, D, A, B, a 0 (zero). If the corner is not rounded, use the
H
E, M, K symbol of designation 00 (zero zero).
V I Examples:
I I
00 = SHARP CORNER 24 = 2,4
L O P R 01 = 0,1 28 = 2,8
02 = 0,2 32 = 3,2
I I I I 04 = 0,4 40 = 4,0
08 = 0,8 48 = 4,8
S T W 12 = 1,2 56 = 5,6
16 = 1,6 64 = 6,4
I I I 20 = 2,0 X = ANY OTHER

6 Thickness
Integers to be preceded by a 0 (zero) or the letter T.
Disregard any decimals.
s Examples:

A, B, 01 = 1,588

T1 = 1,984
C, N,
02 = 2,381

O, W. 03 = 3,175

s T3 = 3,969

04 = 4,763

05 = 5,556 8 Edge Condition


H, M,
06 = 6,350
Symbol
R, T.
07 = 7,938
s
s
09 = 9,525
Sharp F
11 = 11,113

12 = 12,700
F, G, Honed
14 = 14,288
(Rounded) E
J, U. 15 = 15,875

Chamfered
(Negative Land) T
7 Corner
Inserts with wiper edges
Chamfered +
Cutting edge Angle (κr) Wiper edge normal Honed S
1st letter: Clearance 2nd letter: (Ȋn)

A = 45° A = 3°
D = 60° B = 5° 9 Geometry Designation
E = 75° C = 7° 1A, 2B, 2N, 3F, 3G, 3J, 3M, 4M, 4T,
F = 85° D = 15°
4U, 5V, 91, 15, 61, 62, 64, 66, 73,
G = 87° E = 20°
P = 90° F = 25° 3G, M
Z = ANY OTHER G = 30°
Major cutting
edge
N = 0°
P = 11°

κr
Z = ANY OTHER

Chamfered
corner

C
Wiper edge
Minor cutting edge

33
C Style Turning Inserts

CCGT
Dimensions for CCGT and CCMT
Size d l s r m m1 h
mm mm mm mm mm mm mm
060200 6,35 6,45 2,38 0,00 1,75 0,12 2,80
060201 6,35 6,45 2,38 0,10 1,71 0,21 2,80
060202 6,35 6,45 2,38 0,20 1,65 0,30 2,80
060204 6,35 6,45 2,38 0,40 1,54 0,48 2,80
060208 6,35 6,45 2,38 0,80 1,32 0,72 2,80
09T300 9,52 9,57 3,97 0,00 2,63 1,45 4,40
09T301 9,52 9,57 3,97 0,10 2,59 1,42 4,40
09T302 9,52 9,57 3,97 0,20 2,53 1,39 4,40
09T304 9,52 9,57 3,97 0,40 2,42 1,33 4,40
09T308 9,52 9,57 3,97 0,80 2,20 1,21 4,40
120404 12,70 12,90 4,76 0,40 3,31 1,31 5,50
120408 12,70 12,90 4,76 0,80 3,08 1,69 5,50

62 Geometry
Grades CVD COATED PVD COATED UNCOATED
SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

CCGT060200E-62

CCGT060201E-62 ◆◆
◆◆
CCGT060202E-62 ◆◆
◆◆
CCGT060204E-62 ◆◆
◆◆
CCGT09T300E-62 ◆◆
◆◆
CCGT09T301E-62 ◆◆
◆◆
CCGT09T302E-62 ◆◆
◆◆
CCGT09T304E-62 ◆◆
◆◆
CCGT09T308E-62 ◆◆
◆◆
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21

Grades CVD COATED PVD COATED UNCOATED

Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

C
34
P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials
C Style Turning Inserts

CCMT
73 Geometry
Grades CVD COATED PVD COATED UNCOATED

SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

CCMT060202E-73 ◆◆
◆◆
CCMT060204E-73 ◆◆ ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆◆ ◆◆
CCMT060208E-73 ◆◆ ◆◆
◆◆ ◆◆
CCMT09T304E-73 ◆◆ ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆◆ ◆◆
CCMT09T308E-73 ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆◆
CCMT120404E-73 ◆◆ ◆◆
◆◆ ◆◆
CCMT120408E-73 ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆◆

3G Geometry
CCMT060202E-3G ◆◆

CCMT060204E-3G ◆◆ ◆◆
◆ ◆
CCMT060208E-3G ◆◆ ◆◆
◆ ◆
CCMT09T302E-3G ◆◆

CCMT09T304E-3G ◆◆ ◆◆ ◆◆
◆ ◆
CCMT09T308E-3G ◆◆ ◆◆ ◆◆ ◆◆
◆ ◆ ◆
CCMT120408E-3G ◆◆ ◆◆

ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21

Grades CVD COATED PVD COATED UNCOATED

Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

35 C
C Style Turning Inserts

CNGG
Dimensions for CNGG, CNMA, CNMG and CNMM
Size d l s r m m1 h
mm mm mm mm mm mm mm
090308 9,52 9,57 3,18 0,80 2,20 1,21 3,81
120401 12,70 12,90 4,76 0,10 3,47 1,91 5,16
120402 12,70 12,90 4,76 0,20 3,42 1,88 5,16
120404 12,70 12,90 4,76 0,40 3,30 1,81 5,16
120408 12,70 12,90 4,76 0,80 3,08 1,69 5,16
120412 12,70 12,90 4,76 1,20 2,86 1,57 5,16
120416 12,70 12,90 4,76 1,60 2,64 1,45 5,16
160608 15,88 16,10 6,35 0,80 3,97 2,18 6,35
160612 15,88 16,10 6,35 1,20 3,74 2,06 6,35
160616 15,88 16,10 6,35 1,60 3,52 1,94 6,35
160632 15,88 16,10 6,35 3,20 2,65 1,45 6,35
190608 19,05 19,40 6,35 0,80 4,85 2,66 7,92
190612 19,05 19,40 6,35 1,20 4,63 2,54 7,92
190616 19,05 19,40 6,35 1,60 4,41 2,42 7,92
190632 19,05 19,40 6,35 3,20 3,53 1,94 7,92

3F Geometry
Grades CVD COATED PVD COATED UNCOATED
SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

CNGG120401F-3F ◆◆ ◆◆
◆◆ ◆
CNGG120402F-3F ◆◆ ◆◆
◆◆ ◆
CNGG120404F-3F ◆◆ ◆◆ ◆◆
◆◆ ◆ ◆
CNGG120408F-3F ◆◆ ◆◆ ◆◆
◆◆ ◆ ◆
CNGG120412F-3F ◆◆
◆◆
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21

Grades CVD COATED PVD COATED UNCOATED

Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

C
36
P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials
C Style Turning Inserts

CNMA, CNMG
Flat Top
Grades CVD COATED PVD COATED UNCOATED

SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

CNMA120404E ◆

CNMA120408E ◆ ◆

CNMA120412E ◆ ◆

CNMA120416E ◆ ◆

CNMA160612E ◆ ◆
◆ ◆
CNMA160632E ◆

CNMA190612E ◆

CNMA190616E ◆

CNMA190632E ◆

91 Geometry
CNMG120404E-91 ◆◆ ◆◆

CNMG120408E-91 ◆◆ ◆◆

CNMG120412E-91 ◆◆ ◆◆

1A Geometry
CNMG120402E-1A ◆◆

CNMG120404E-1A ◆◆ ◆◆ ◆◆
◆ ◆
CNMG120408E-1A ◆◆ ◆◆

ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21

Grades CVD COATED PVD COATED UNCOATED

Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

37 C
C Style Turning Inserts

CNMG
2B Geometry
Grades CVD COATED PVD COATED UNCOATED

SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

CNMG120404E-2B ◆ ◆
◆ ◆
CNMG120408E-2B ◆◆ ◆ ◆
◆ ◆
CNMG190612E-2B ◆

2N Geometry
CNMG090308E-2N ◆◆
◆◆
CNMG120404E-2N ◆◆ ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆◆ ◆
CNMG120408E-2N ◆◆ ◆◆ ◆◆ ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆ ◆◆ ◆ ◆
CNMG120412E-2N ◆◆ ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆◆ ◆
CNMG160608E-2N ◆◆
◆ ◆◆
CNMG160612E-2N ◆◆ ◆◆
◆◆ ◆◆
CNMG190612E-2N ◆◆ ◆◆
◆◆ ◆◆
CNMG190616E-2N ◆◆
◆◆

3G Geometry
CNMG120404E-3G ◆◆ ◆◆ ◆◆ ◆◆

CNMG120408E-3G ◆◆ ◆◆ ◆◆ ◆◆ ◆◆ ◆◆
◆ ◆
CNMG120412E-3G ◆◆ ◆◆ ◆◆ ◆◆
◆ ◆
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21

Grades CVD COATED PVD COATED UNCOATED

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

C
38
P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials
C Style Turning Inserts

CNMG
3G Geometry continued
Grades CVD COATED PVD COATED UNCOATED

SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

CNMG160608E-3G ◆◆ ◆◆

CNMG160612E-3G ◆◆ ◆◆

3J Geometry
CNMG120404E-3J ◆◆ ◆◆ ◆◆ ◆◆
◆ ◆ ◆ ◆
CNMG120408E-3J ◆◆ ◆◆ ◆◆ ◆◆
◆ ◆ ◆ ◆
CNMG120412E-3J ◆◆ ◆◆ ◆◆
◆ ◆ ◆
CNMG120416E-3J ◆◆ ◆◆
◆ ◆
CNMG160608E-3J ◆◆

CNMG160612E-3J ◆◆ ◆◆
◆ ◆
CNMG190612E-3J ◆◆

CNMG190616E-3J ◆◆

3M Geometry
CNMG120408E-3M ◆◆ ◆◆
◆◆ ◆
CNMG120412E-3M ◆◆ ◆◆
◆◆ ◆
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21

Grades CVD COATED PVD COATED UNCOATED

Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

39 C
C Style Turning Inserts

CNMG
4T Geometry
Grades CVD COATED PVD COATED UNCOATED

SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

CNMG120404E-4T ◆◆ ◆◆ ◆◆
◆◆ ◆ ◆
CNMG120408E-4T ◆◆ ◆◆ ◆◆ ◆◆ ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆ ◆ ◆ ◆ ◆
CNMG120412E-4T ◆◆ ◆◆ ◆◆ ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆ ◆ ◆ ◆
CNMG120416E-4T ◆◆ ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆ ◆
CNMG160608E-4T ◆◆ ◆◆ ◆◆
◆◆ ◆ ◆
CNMG160612E-4T ◆◆ ◆◆ ◆◆ ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆ ◆ ◆ ◆
CNMG160616E-4T ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆
CNMG190608E-4T ◆◆ ◆◆ ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆ ◆ ◆
CNMG190612E-4T ◆◆ ◆◆ ◆◆ ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆ ◆ ◆ ◆
CNMG190616E-4T ◆◆ ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆ ◆

4U Geometry
CNMG120408E-4U ◆◆ ◆
◆ ◆
CNMG120412E-4U ◆◆ ◆
◆ ◆
CNMG120416E-4U ◆

CNMG160612E-4U ◆ ◆

ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF


SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21

Grades CVD COATED PVD COATED UNCOATED

Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

C
40
P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials
C Style Turning Inserts

CNMG, CNMM
5V Geometry
Grades CVD COATED PVD COATED UNCOATED

SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

CNMG120408E-5V ◆

CNMG120412E-5V ◆◆ ◆

CNMG160616E-5V ◆

CNMG190612E-5V ◆◆ ◆

CNMG190616E-5V ◆◆ ◆

4M Geometry
CNMM120408E-4M ◆◆
◆◆
CNMM190612E-4M ◆◆ ◆◆
◆◆ ◆◆
CNMM190616E-4M ◆◆
◆◆
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21

Grades CVD COATED PVD COATED UNCOATED

Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

41 C
C Style Turning Inserts

CPMT
Dimensions for CPMT
Size d l s r m m1 h
mm mm mm mm mm mm mm
060204 6,35 6,40 2,38 0,40 1,54 0,85 2,80

73 Geometry
Grades CVD COATED PVD COATED UNCOATED

SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

CPMT060204E-73 ◆◆ ◆◆
◆◆ ◆◆
Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

C
42
P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials
D Style Turning Inserts

DCGT
Dimensions for DCGT, DCMT and DCMW
Size d l s r m m1 h
mm mm mm mm mm mm mm
070200 6,35 7,70 2,38 0,00 3,67 - 2,79
070201 6,35 7,70 2,38 0,10 3,58 - 2,79
070202 6,35 7,70 2,38 0,20 3,46 - 2,79
070204 6,35 7,70 2,38 0,40 3,24 - 2,79
070208 6,35 7,70 2,38 0,80 2,78 - 2,79
11T301 9,52 11,60 3,97 0,10 5,43 - 4,39
11T302 9,52 11,60 3,97 0,20 5,33 - 4,39
11T304 9,52 11,60 3,97 0,40 5,09 - 4,39
11T308 9,52 11,60 3,97 0,80 4,62 - 4,39
11T312 9,52 11,60 3,97 1,20 4,16 - 4,39
150404 12,70 15,50 4,76 0,40 6,93 - 5,45
150408 12,70 15,50 4,76 0,80 6,47 - 5,45

62 Geometry
Grades CVD COATED PVD COATED UNCOATED
SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

DCGT070200E-62 ◆◆
◆◆
DCGT070201E-62 ◆◆
◆◆
DCGT070202E-62 ◆◆
◆◆
DCGT070204E-62 ◆◆ ◆◆
◆◆ ◆◆
DCGT11T301E-62 ◆◆
◆◆
DCGT11T302E-62 ◆◆
◆◆
DCGT11T304E-62 ◆◆
◆◆
DCGT11T308E-62 ◆◆
◆◆
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21

Grades CVD COATED PVD COATED UNCOATED

Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

43 C
D Style Turning Inserts

DCGT, DCMT
64 Geometry
Grades CVD COATED PVD COATED UNCOATED

SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

DCGT11T304F-64 ◆
◆◆
DCGT11T308F-64 ◆

M Geometry
DCMT11T304E-M ◆◆ ◆◆ ◆◆
◆ ◆
DCMT150404E-M ◆◆

DCMT150408E-M ◆◆

3G Geometry
DCMT070202E-3G

DCMT070204E-3G ◆◆ ◆◆ ◆◆
◆ ◆ ◆
DCMT070208E-3G ◆◆ ◆◆
◆ ◆
DCMT11T302E-3G ◆◆

DCMT11T304E-3G ◆◆ ◆◆
◆ ◆
DCMT11T308E-3G ◆◆ ◆◆ ◆◆
◆ ◆ ◆
DCMT11T312E-3G ◆◆

ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21

Grades CVD COATED PVD COATED UNCOATED

Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

C
44
P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials
D Style Turning Inserts

DCMT, DCMW
73 Geometry
Grades CVD COATED PVD COATED UNCOATED

SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

DCMT070202E-73 ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆
DCMT070204E-73 ◆◆ ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆◆ ◆
DCMT11T304E-73 ◆◆ ◆◆ ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆◆ ◆◆
DCMT11T308E-73 ◆◆ ◆◆ ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆◆ ◆◆
DCMT150408E-73 ◆◆
◆◆

Flat Top

DCMW11T304E ◆

ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21

Grades CVD COATED PVD COATED UNCOATED

Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

45 C
D Style Turning Inserts

DNGG
Dimensions for DNGG, DNMA and DNMG
Size d l s r m m1 h
mm mm mm mm mm mm mm
110404 9,52 11,00 4,76 0,40 5,08 - 4,39
110408 9,52 11,00 4,76 0,80 4,62 - 4,39
150401 12,70 15,50 4,76 0,10 7,29 - 5,16
150402 12,70 15,50 4,76 0,20 7,17 - 5,16
150404 12,70 15,50 4,76 0,40 6,93 - 5,16
150408 12,70 15,50 4,76 0,80 6,47 - 5,16
150412 12,70 15,50 4,76 1,20 6,01 - 5,16
150601 12,70 15,50 6,35 0,10 7,29 - 5,16
150602 12,70 15,50 6,35 0,20 7,17 - 5,16
150604 12,70 15,50 6,35 0,40 6,93 - 5,16
150608 12,70 15,50 6,35 0,80 6,47 - 5,16
150612 12,70 15,50 6,35 1,20 6,01 - 5,16
190608 15,88 19,40 6,35 0,80 8,32 - 6,35
190612 15,88 19,40 6,35 1,20 7,86 - 6,35

3F Geometry
Grades CVD COATED PVD COATED UNCOATED
SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

DNGG150401F-3F ◆◆
◆◆
DNGG150402F-3F ◆◆
◆◆
DNGG150404F-3F ◆◆
◆◆
DNGG150408F-3F

DNGG150601F-3F ◆◆
◆◆
DNGG150602F-3F ◆◆
◆◆
DNGG150604F-3F ◆◆
◆◆
DNGG150608F-3F ◆◆

Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

C
46
P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials
D Style Turning Inserts

DNMA, DNMG
Flat Top
Grades CVD COATED PVD COATED UNCOATED

SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

DNMA150608E ◆

1A Geometry
DNMG110404E-1A ◆◆

DNMG150402E-1A ◆◆

DNMG150404E-1A ◆◆

DNMG150604E-1A ◆◆

DNMG150608E-1A ◆◆

ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

Grades CVD COATED PVD COATED H21


UNCOATED

Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

47 C
D Style Turning Inserts

DNMG
2B Geometry
Grades CVD COATED PVD COATED UNCOATED

SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

DNMG150404E-2B ◆◆ ◆
◆ ◆
DNMG150408E-2B ◆◆ ◆◆ ◆

DNMG150412E-2B ◆

DNMG150608E-2B ◆

2N Geometry
DNMG110404E-2N ◆◆ ◆◆
◆◆ ◆◆
DNMG110408E-2N ◆◆
◆◆
DNMG150404E-2N ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆◆
DNMG150408E-2N ◆◆ ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆◆ ◆◆
DNMG150412E-2N ◆◆
◆◆
DNMG150608E-2N ◆◆ ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆ ◆◆
DNMG150612E-2N ◆◆ ◆◆
◆◆ ◆
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21

Grades CVD COATED PVD COATED UNCOATED

Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

C
48
P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials
D Style Turning Inserts

DNMG
3G Geometry
Grades CVD COATED PVD COATED UNCOATED

SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

DNMG150404E-3G ◆◆ ◆◆ ◆◆ ◆◆
◆ ◆
DNMG150408E-3G ◆◆ ◆◆ ◆◆ ◆◆ ◆◆
◆ ◆
DNMG150412E-3G ◆◆ ◆◆
◆ ◆
DNMG150604E-3G ◆◆ ◆◆ ◆◆

DNMG150608E-3G ◆◆ ◆◆ ◆◆

DNMG150612E-3G ◆◆

3J Geometry
DNMG110404E-3J ◆◆

DNMG150404E-3J ◆◆

DNMG150408E-3J ◆◆ ◆◆ ◆◆
◆ ◆ ◆
DNMG150412E-3J ◆◆

DNMG150604E-3J ◆◆ ◆◆ ◆◆
◆ ◆ ◆
DNMG150608E-3J ◆◆ ◆◆ ◆◆
◆ ◆ ◆
DNMG150612E-3J ◆◆

ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21

Grades CVD COATED PVD COATED UNCOATED

Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

49 C
D Style Turning Inserts

DNMG
4T Geometry
Grades CVD COATED PVD COATED UNCOATED

SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

DNMG150404E-4T ◆◆ ◆◆
◆◆ ◆
DNMG150408E-4T ◆◆ ◆◆ ◆◆ ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆ ◆ ◆ ◆
DNMG150412E-4T ◆◆ ◆◆ ◆◆
◆◆ ◆ ◆
DNMG150604E-4T ◆◆
◆◆
DNMG150608E-4T ◆◆ ◆◆ ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆ ◆ ◆
DNMG150612E-4T ◆◆
◆◆
DNMG190608E-4T ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆
DNMG190612E-4T ◆◆ ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆ ◆

4U Geometry
DNMG150408E-4U ◆

DNMG150412E-4U ◆

DNMG150608E-4U ◆

ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF


SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21

Grades CVD COATED PVD COATED UNCOATED

Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

C
50
P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials
E Style Turning Inserts

ECMT
Dimensions for ECMT and ECMW
Size d l s r m m1 h
mm mm mm mm mm mm mm
09T304 9,52 9,85 3,97 0,40 2,80 1,13 4,40
09T308 9,52 9,85 3,97 0,80 2,55 1,03 4,40
12T304 12,00 12,40 3,97 0,40 3,60 1,45 5,40
12T308 12,00 12,40 3,97 0,80 3,34 1,35 5,40
12T312 12,00 12,40 3,97 1,20 3,08 1,25 5,40
16M608 15,88 16,40 6,00 0,80 4,59 1,86 6,40
16M612 15,88 16,40 6,00 1,20 4,33 1,75 6,40

G Geometry
Grades CVD COATED PVD COATED UNCOATED

SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

ECMT12T304E-G ◆◆
◆◆
ECMT12T308E-G ◆◆ ◆◆
◆◆
ECMT16M608E-G ◆◆
◆◆

73 Geometry
ECMT09T304E-73 ◆◆
◆◆
ECMT09T308E-73 ◆◆ ◆◆ ◆◆
◆◆ ◆◆
ECMT12T304E-73 ◆◆ ◆◆ ◆◆ ◆◆
◆◆ ◆ ◆◆
ECMT12T308E-73 ◆◆ ◆◆ ◆◆ ◆◆ ◆◆ ◆◆
◆◆ ◆ ◆◆ ◆◆ ◆
ECMT12T312E-73 ◆◆
◆◆
ECMT16M608E-73 ◆◆ ◆◆ ◆◆
◆ ◆◆ ◆◆
ECMT16M612E-73 ◆◆ ◆◆ ◆◆
◆ ◆◆ ◆◆
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21

Grades CVD COATED PVD COATED UNCOATED

Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

51 C
E Style Turning Inserts

ECMW

W Geometry
Grades CVD COATED PVD COATED UNCOATED

SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

ECMW12T304E ◆

ECMW12T308E ◆

Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

C
52
P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials
E Style Turning Inserts

EPEW
Dimensions for EPEW, EPEX, EPGT, EPMT, EPMW and EPMX
Size d l s r m m1 h
mm mm mm mm mm mm mm
040202 4,76 4,93 2,38 0,20 1,40 0,56 2,30
040204 4,76 4,93 2,38 0,40 1,27 0,51 2,30
060202 6,35 6,54 2,38 0,20 1,91 0,77 2,80
060204 6,35 6,54 2,38 0,40 1,78 0,72 2,80
08M300 8,00 8,20 3,00 0,00 2,57 1,04 4,20
08M301 8,00 8,20 3,00 0,10 2,50 1,02 4,20
08M302 8,00 8,20 3,00 0,20 2,43 0,98 4,20
08M304 8,00 8,20 3,00 0,40 2,30 0,93 4,20
08M308 8,00 8,20 3,00 0,80 2,04 0,83 4,20

Flat Top
Grades CVD COATED PVD COATED UNCOATED
SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

EPEW040202F ◆

EPEW040204F ◆

EPEW060202F ◆

EPEW060204F ◆

EPEW08M300F ◆

EPEW08M302F ◆

EPEW08M304F ◆

EPEW08M308F ◆
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21

Grades CVD COATED PVD COATED UNCOATED

Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

53 C
E Style Turning Inserts

EPEX
X Geometry
Grades CVD COATED PVD COATED UNCOATED

SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

EPEX060202FR ◆◆
◆◆
EPEX060202FL ◆◆
◆◆
EPEX060202FR ◆◆
◆◆
EPEX060204FL ◆◆
◆◆
EPEX060204FR ◆◆
◆◆
EPEX08M300FL ◆◆

EPEX08M300FR ◆◆

EPEX08M301FL ◆◆

EPEX08M301FR ◆◆ ◆

EPEX08M302FL ◆◆
◆◆
EPEX08M302FR ◆◆ ◆◆
◆ ◆◆
EPEX08M304FL ◆◆ ◆◆
◆ ◆◆
EPEX08M304FR ◆◆
◆◆
EPEX08M308FL ◆◆
◆◆
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21

Grades CVD COATED PVD COATED UNCOATED

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

C
54
P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials
E Style Turning Inserts

EPEX, EPGT
15 Geometry
Grades CVD COATED PVD COATED UNCOATED

SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

EPEX040202F-15 ◆◆
◆◆

62 Geometry
EPGT040202E-62 ◆◆ ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆ ◆◆
EPGT040204E-62 ◆◆
◆◆
EPGT060202E-62 ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆
EPGT060204E-62 ◆◆ ◆◆
◆◆ ◆
EPGT08M300E-62 ◆◆
◆◆
EPGT08M301E-62 ◆◆
◆◆
EPGT08M302E-62 ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆
EPGT08M304E-62 ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆
EPGT08M308E-62 ◆◆
◆◆
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21

Grades CVD COATED PVD COATED UNCOATED

Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

55 C
E Style Turning Inserts

EPMT, EPMW
T Geometry
Grades CVD COATED PVD COATED UNCOATED

SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

EPMT060202E ◆◆ ◆◆ ◆◆ ◆◆ ◆◆
◆ ◆ ◆ ◆
EPMT060204E ◆◆ ◆◆ ◆◆ ◆◆ ◆◆ ◆◆
◆ ◆ ◆ ◆ ◆
EPMT08M302E ◆◆ ◆◆ ◆◆ ◆◆ ◆◆
◆ ◆ ◆ ◆
EPMT08M304E ◆◆ ◆◆ ◆◆ ◆◆ ◆◆ ◆◆
◆ ◆ ◆ ◆ ◆
EPMT08M308E ◆◆ ◆◆ ◆◆
◆ ◆

73 Geometry
EPMT08M302E-73 ◆◆ ◆◆ ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆◆
EPMT08M304E-73 ◆◆ ◆◆ ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆◆ ◆◆
EPMT08M308E-73 ◆◆ ◆◆ ◆◆ ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆◆ ◆◆

Flat Top
EPMW040202E ◆◆

EPMW040204E ◆◆ ◆◆

EPMW08M302E ◆◆

EPMW08M304E ◆◆ ◆◆

EPMW08M308E ◆◆ ◆◆

ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21

Grades CVD COATED PVD COATED UNCOATED

Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

C
56
P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials
E Style Turning Inserts

EPMX
X Geometry
Grades CVD COATED PVD COATED UNCOATED

SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

EPMX08M302EL ◆

EPMX08M302ER ◆

EPMX08M302FL ◆◆
◆◆
EPMX08M304FL ◆◆
◆◆
EPMX08M302FR ◆◆
◆◆
EPMX08M304FR ◆◆ ◆◆
◆ ◆◆

15 Geometry
EPMX040202F-15 ◆◆
◆◆
EPMX040204F-15 ◆◆
◆◆
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21

Grades CVD COATED PVD COATED UNCOATED

Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

57 C
R Style Turning Inserts

RCEW, RCMT
Dimensions for RCEW and RCMT
Size d l s r m m1 h
mm mm mm mm mm mm mm
0602M0 6,00 - 2,38 - - - 2,79
09T300 9,53 - 3,97 - - - 3,40
10T3M0 10,00 - 3,97 - - - 4,39
1204M0 12,00 - 4,76 - - - 5,50
120400 12,70 - 4,76 - - - 4,39
1606M0 16,00 - 6,35 - - - 5,51
190600 19,05 - 6,35 - - - 6,50
2006M0 20,00 - 6,35 - - - 6,50

Flat Top
Grades CVD COATED PVD COATED UNCOATED
SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

RCEW0602M0F ◆

T Geometry
RCMT0602M0E ◆◆ ◆◆
◆ ◆
RCMT10T3M0E ◆◆ ◆◆
◆ ◆
RCMT1204M0E ◆◆ ◆◆
◆ ◆
RCMT1606M0E ◆◆

RCMT2006M0E ◆◆ ◆◆
◆ ◆

2N Geometry

RCMT190600E-2N ◆◆ ◆◆
◆◆ ◆◆
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21

Grades CVD COATED PVD COATED UNCOATED

Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

C
58
P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials
R Style Turning Inserts

RCMT, RNMG

3G Geometry
Grades CVD COATED PVD COATED UNCOATED

SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

RCMT09T300E-3G ◆◆

RCMT10T3M0E-3G ◆◆

RCMT120400E-3G ◆◆

Indicates stocked item and material application range.

Dimensions for RNMG


Size d l s r m m1 h
mm mm mm mm mm mm mm
250900 25,40 - 9,52 - - - 9,12

4T Geometry
Grades CVD COATED PVD COATED UNCOATED
SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21

ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF


Part Number
ISO

RNMG250900E-4T ◆◆

Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

59 C
SBET Turning Inserts

SBET
Dimensions for SBET
Size d l1 l2 r s h
mm mm mm mm mm mm
090305R 6,50 7,95 5,01 0,05 4,00 3,40
090315R 6,50 7,95 4,86 0,15 4,00 3,40
090340R 6,50 7,95 4,50 0,40 4,00 3,40

Behind Shoulder Machining


Grades CVD COATED PVD COATED UNCOATED

SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number

SBET090305R ◆◆ ◆◆
◆◆ ◆
SBET090315R ◆◆
◆◆
SBET090340R ◆◆
◆◆
NOTE: The part number for these inserts are Stellram specific as ISO 1832 does not cater for this style of insert.
Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

C
60
P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials
S Style Turning Inserts

SCMT
Dimensions for SCMT, SCMW and SCMX
Size d l s r m m1 h
mm mm mm mm mm mm mm
09T304 9,53 9,53 3,97 0,40 1,81 - 4,40
09T308 9,53 9,53 3,97 0,80 1,64 - 4,40
12M504 12,70 12,70 5,00 0,40 2,47 - 5,50
12M508 12,70 12,70 5,00 0,80 2,30 - 5,50
12M512 12,70 12,70 5,00 1,20 2,14 - 5,50
120404 12,70 12,70 4,76 0,40 2,47 - 5,50
120408 12,70 12,70 4,76 0,80 2,30 - 5,50
120412 12,70 12,70 4,76 1,20 2,14 - 5,50

T Geometry
Grades CVD COATED SC1519 PVD COATED UNCOATED

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

SCMT09T304E ◆

SCMT09T308E ◆ ◆
SCMT12M504E ◆ ◆◆
SCMT12M508E ◆◆ ◆◆ ◆◆ ◆ ◆ ◆◆
◆ ◆ ◆
3G Geometry
SCMT09T304E-3G ◆◆ ◆◆
◆ ◆
SCMT09T308E-3G ◆◆ ◆◆ ◆◆
◆ ◆ ◆
SCMT120408E-3G ◆◆ ◆◆
◆ ◆
SCMT120412E-3G ◆◆

ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF


SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21

Grades CVD COATED PVD COATED UNCOATED

Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

61 C
S Style Turning Inserts

SCMT, SCMW, SCMX


73 Geometry
Grades CVD COATED PVD COATED UNCOATED

SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

SCMT09T304E-73 ◆◆ ◆◆
◆◆ ◆◆
SCMT09T308E-73 ◆◆ ◆◆
◆◆ ◆◆
SCMT12M504E-73 ◆◆ ◆◆
◆◆ ◆◆
SCMT12M508E-73 ◆◆ ◆◆ ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆◆ ◆◆

Flat Top
SCMW09T304E ◆

SCMW09T308E ◆

SCMW12M508E ◆

X Geometry
SCMX09T304FL ◆◆
◆◆
SCMX09T304FL ◆◆
◆◆
SCMX09T308FL ◆◆
◆◆
SCMX09T308FR ◆◆
◆◆
SCMX12M508FL ◆◆
◆◆
SCMX12M508FR ◆◆
◆◆
SCMX12M512ER ◆◆
◆◆
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21

Grades CVD COATED PVD COATED UNCOATED

Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

C
62
P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials
S Style Turning Inserts

SNGN, SNUN
Dimensions for SNGN and SNUN
Size d l s r m m1 h
mm mm mm mm mm mm mm
120412 12,70 12,70 4,76 1,20 2,14 - -
120432 12,70 12,70 4,76 3,20 1,30 - -
190412 19,05 19,05 4,76 1,20 3,45 - -

Flat Top
Grades CVD COATED PVD COATED UNCOATED

SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

SNGN120432E ◆

Flat Top
SNUN120412E ◆

SNUN190412E ◆ ◆

ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF


SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21

Grades CVD COATED PVD COATED UNCOATED

Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

63 C
S Style Turning Inserts

SNMA
Dimensions for SNMA, SNMG, SNMM
Size d l s r m m1 h
mm mm mm mm mm mm mm
090308 9,53 9,53 3,18 0,80 1,64 - 3,81
120408 12,70 12,70 4,76 0,80 2,30 - 5,16
120412 12,70 12,70 4,76 1,20 2,14 - 5,16
120416 12,70 12,70 4,76 1,60 1,96 - 5,16
150608 15,88 15,88 6,35 0,80 2,96 - 6,35
150612 15,88 15,88 6,35 1,20 2,80 - 6,35
150616 15,88 15,88 6,35 1,60 2,63 - 6,35
190612 19,05 19,05 6,35 1,20 3,45 - 7,94
190616 19,05 19,05 6,35 1,60 3,29 - 7,94
190632 19,05 19,05 6,35 3,20 2,64 - 7,94

Flat Top
Grades CVD COATED PVD COATED UNCOATED
SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

SNMA120408E ◆

SNMA120412E ◆

SNMA120416E ◆

SNMA190616E ◆ ◆

SNMA190632E ◆ ◆ ◆

ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF


SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21

Grades CVD COATED PVD COATED UNCOATED

Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

C
64
P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials
S Style Turning Inserts

SNMG
91 Geometry
Grades CVD COATED PVD COATED UNCOATED

SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

SNMG120408E-91 ◆◆

2B Geometry

SNMG120408E-2B ◆

2N Geometry
SNMG120408E-2N ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆
SNMG120412E-2N ◆◆
◆◆
SNMG150612E-2N ◆◆ ◆◆
◆◆ ◆◆
SNMG190612E-2N ◆◆ ◆◆
◆◆ ◆◆

3G Geometry
SNMG090308E-3G ◆◆

SNMG120408E-3G ◆◆ ◆◆

SNMG120412E-3G ◆◆

SNMG120416E-3G ◆◆

SNMG190612E-3G ◆◆

SNMG190616E-3G ◆

ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF


SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21

Grades CVD COATED PVD COATED UNCOATED

Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

65 C
S Style Turning Inserts

SNMG
3J Geometry
Grades CVD COATED PVD COATED UNCOATED

SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

SNMG120408E-3J ◆◆ ◆◆ ◆◆
◆ ◆ ◆
SNMG120412E-3J ◆◆ ◆◆
◆ ◆
SNMG150612E-3J ◆◆ ◆◆
◆ ◆
SNMG190616E-3J ◆◆

4T Geometry
SNMG090308E-4T ◆◆
◆◆
SNMG120404E-4T ◆

SNMG120408E-4T ◆◆ ◆◆ ◆◆ ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆ ◆ ◆ ◆
SNMG120412E-4T ◆◆ ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆ ◆
SNMG120416E-4T ◆◆
◆◆
SNMG150608E-4T ◆◆
◆◆
SNMG150612E-4T ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆
SNMG150616E-4T ◆◆

SNMG190612E-4T ◆◆ ◆◆ ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆ ◆ ◆
SNMG190616E-4T ◆◆ ◆◆ ◆◆ ◆◆ ◆◆
◆◆ ◆ ◆ ◆ ◆
SNMG250924E-4T ◆◆
◆◆
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21

Grades CVD COATED PVD COATED UNCOATED

Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

C
66
P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials
S Style Turning Inserts

SNMG, SNMM
4U Geometry
Grades CVD COATED PVD COATED UNCOATED

SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

SNMG120408E-4U ◆

SNMG120412E-4U ◆

4M Geometry
SNMM190612E-4M ◆◆ ◆◆
◆◆ ◆◆
SNMM190616E-4M ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆◆
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
Grades CVD COATED PVD COATED UNCOATED

Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

67 C
S Style Turning Inserts

SPGN, SPUN
Dimensions for SPGN and SPUN
Size d l s r m m1 h
mm mm mm mm mm mm mm
090308 9,53 9,53 3,18 0,80 1,64 - -
120308 12,70 12,70 3,18 0,80 2,30 - -
120312 12,70 12,70 3,18 1,20 2,14 - -
120412 12,70 12,70 4,76 1,20 2,14 - -
190412 19,05 19,05 4,76 1,20 3,43 - -
190416 19,05 19,05 4,76 1,60 3,28 - -

Flat Top
Grades CVD COATED PVD COATED UNCOATED

SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

SPGN090308E ◆◆

SPGN120308E ◆◆
◆ ◆
SPGN120308F ◆ ◆

SPGN120312F ◆ ◆

SPGN120412E ◆ ◆
◆ ◆
SPGN190412E ◆ ◆
◆ ◆
SPGN190412F ◆ ◆

SPGN190416F ◆ ◆

Flat Top
SPUN120308E ◆ ◆

SPUN190412E ◆ ◆

SPUN190412F ◆ ◆
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21

Grades CVD COATED PVD COATED UNCOATED

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

C
68
P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials
T Style Turning Inserts

TCMT
Dimensions for TCMT, TCMW and TCMX
Size d l s r m m1 h
mm mm mm mm mm mm mm
110202 6,35 11,00 2,38 0,20 9,32 - 2,80
110204 6,35 11,00 2,38 0,40 9,13 - 2,80
110208 6,35 11,00 2,38 0,80 8,73 - 2,80
16T304 9,53 16,50 3,97 0,40 13,89 - 4,40
16T308 9,53 16,50 3,97 0,80 13,49 - 4,40
22M504 12,70 22,00 5,00 0,40 18,65 - 5,50
22M508 12,70 22,00 5,00 0,80 18,26 - 5,50

T Geometry
Grades CVD COATED PVD COATED UNCOATED
SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

TCMT16T304E ◆◆ ◆◆ ◆◆
◆ ◆ ◆
TCMT16T308E ◆◆ ◆◆ ◆◆ ◆◆ ◆◆
◆ ◆ ◆ ◆
TCMT22M508E ◆◆

3G Geometry
TCMT110202E-3G ◆

TCMT110204E-3G ◆◆ ◆◆ ◆◆
◆ ◆
TCMT110208E-3G ◆◆ ◆◆
◆ ◆
TCMT16T304E-3G ◆◆ ◆◆
◆ ◆
TCMT16T308E-3G ◆◆ ◆◆ ◆◆

ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21

Grades CVD COATED PVD COATED UNCOATED

Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

69 C
T Style Turning Inserts

TCMT, TCMW, TCMX


73 Geometry
Grades CVD COATED PVD COATED UNCOATED

SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

TCMT110202E-73 ◆◆
◆◆
TCMT110204E-73 ◆◆ ◆◆
◆◆ ◆◆
TCMT16T304E-73 ◆◆ ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆◆
TCMT16T308E-73 ◆◆ ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆◆
TCMT22M508E-73 ◆◆
◆◆

Flat Top
TCMW16T304E ◆

TCMW22M508E ◆

X Geometry
TCMX16T304FL ◆◆
◆◆
TCMX16T304FR ◆◆
◆◆
TCMX16T308FL ◆◆
◆◆
TCMX16T308FR ◆◆
◆◆
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21

Grades CVD COATED PVD COATED UNCOATED

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

C
70
P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials
T Style Turning Inserts

TNGN
Dimensions for TNGN
Size d l s r m m1 h
mm mm mm mm mm mm mm
160308 9,53 16,50 3,18 0,80 13,49 - -

Flat Top
Grades CVD COATED PVD COATED UNCOATED

SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

TNGN160308E ◆ ◆

Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

71 C
T Style Turning Inserts

TNMA
Dimensions for TNMA, TNMG and TNMM
Size d l s r m m1 h
mm mm mm mm mm mm mm
110304 6,35 11,00 3,18 0,40 9,12 - 2,36
160304 9,53 16,50 3,18 0,40 13,89 - 3,81
160308 9,53 16,50 3,18 0,80 13,49 - 3,81
160312 9,53 16,50 3,18 1,20 13,10 - 3,81
160402 9,53 16,50 4,76 0,20 14,08 - 3,81
160404 9,53 16,50 4,76 0,40 13,89 - 3,81
160408 9,53 16,50 4,76 0,80 13,49 - 3,81
160412 9,53 16,50 4,76 1,20 13,10 - 3,81
220404 12,70 22,00 4,76 0,40 16,64 - 5,16
220408 12,70 22,00 4,76 0,80 18,26 - 5,16
220412 12,70 22,00 4,76 1,20 17,86 - 5,16
220416 12,70 22,00 4,76 1,60 17,46 - 5,16
220432 12,70 22,00 4,76 3,20 15,88 - 5,16
270608 15,88 27,50 6,35 0,80 23,01 - 6,35
270612 15,88 27,50 6,35 1,20 22,62 - 6,35
270616 15,88 27,50 6,35 1,60 22,23 - 6,35
270632 15,88 27,50 6,35 3,20 20,63 - 6,35
330924 19,05 33,50 9,52 2,40 26,19 - 7,92

Flat Top
Grades CVD COATED PVD COATED UNCOATED
SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

TNMA160408E ◆ ◆ ◆

TNMA220408E ◆

TNMA220412E ◆

TNMA220416E ◆ ◆

Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

C
72
P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials
T Style Turning Inserts

TNMG
1A Geometry
Grades CVD COATED PVD COATED UNCOATED

SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

TNMG160308E-1A ◆◆

TNMG160404E-1A ◆◆

TNMG160408E-1A ◆◆ ◆◆
◆ ◆

2B Geometry
TNMG160404E-2B ◆◆

TNMG160408E-2B ◆◆ ◆◆

TNMG220408E-2B ◆◆ ◆◆

ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF


SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
Grades CVD COATED PVD COATED UNCOATED

Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

73 C
T Style Turning Inserts

TNMG
2N Geometry
Grades CVD COATED PVD COATED UNCOATED

SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

TNMG160404E-2N ◆◆
◆◆
TNMG160408E-2N ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆◆
TNMG220404E-2N ◆◆
◆◆
TNMG220408E-2N ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆◆
TNMG220412E-2N ◆◆
◆◆

3G Geometry
TNMG160304E-3G ◆◆

TNMG160308E-3G ◆◆ ◆◆

TNMG160404E-3G ◆◆ ◆◆ ◆◆

TNMG160408E-3G ◆◆ ◆◆ ◆◆ ◆◆
◆ ◆
TNMG220404E-3G ◆◆ ◆◆

TNMG220408E-3G ◆◆ ◆◆ ◆◆

TNMG270608E-3G ◆◆

ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF


SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21

Grades CVD COATED PVD COATED UNCOATED

Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

C
74
P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials
T Style Turning Inserts

TNMG
3J Geometry
Grades CVD COATED PVD COATED UNCOATED

SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

TNMG160404E-3J ◆◆ ◆◆ ◆◆
◆ ◆ ◆
TNMG160408E-3J ◆◆ ◆◆ ◆◆ ◆◆
◆ ◆ ◆ ◆
TNMG220408E-3J ◆◆ ◆◆
◆ ◆
TNMG220412E-3J ◆◆

Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

75 C
T Style Turning Inserts

TNMG
4T Geometry
Grades CVD COATED PVD COATED UNCOATED

SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

TNMG160304E-4T ◆◆ ◆◆
◆◆ ◆
TNMG160308E-4T ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆
TNMG160404E-4T ◆◆ ◆◆
◆◆ ◆
TNMG160408E-4T ◆◆ ◆◆ ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆ ◆ ◆
TNMG160412E-4T ◆◆ ◆◆
◆◆ ◆
TNMG220404E-4T ◆◆ ◆◆ ◆◆
◆◆ ◆ ◆
TNMG220408E-4T ◆◆ ◆◆ ◆◆ ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆ ◆ ◆ ◆
TNMG220412E-4T ◆◆ ◆◆ ◆◆
◆◆ ◆ ◆
TNMG220416E-4T ◆◆ ◆◆
◆◆ ◆
TNMG220432E-4T ◆◆
◆◆
TNMG270608E-4T ◆◆ ◆◆ ◆◆
◆◆ ◆ ◆
TNMG270612E-4T ◆◆ ◆◆ ◆◆
◆◆ ◆ ◆
TNMG270616E-4T ◆◆ ◆◆
◆◆ ◆
TNMG270632E-4T ◆◆
◆◆
TNMG330924E-4T ◆◆

ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21

Grades CVD COATED PVD COATED UNCOATED

Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

C
76
P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials
T Style Turning Inserts

TNMG, TNMM
4U Geometry
Grades CVD COATED PVD COATED UNCOATED

SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

TNMG160408E-4U ◆

TNMG160412E-4U ◆

4M Geometry

TNMM220412E-4M ◆◆
◆◆
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
Grades CVD COATED PVD COATED UNCOATED

Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

77 C
T Style Turning Inserts

TPGN
Dimensions for TPGN and TPUN
Size d l s r m m1 h
mm mm mm mm mm mm mm
110304 6,35 11,00 3,18 0,40 9,13 - -
160304 9,53 16,50 3,18 0,40 13,89 - -
160308 9,53 16,50 3,18 0,80 13,49 - -
160312 9,53 16,50 3,18 1,20 13,10 - -
160316 9,53 16,50 3,18 1,60 12,70 - -
220408 12,70 22,00 4,76 0,80 18,26 - -
220412 12,70 22,00 4,76 1,20 17,86 - -
220416 12,70 22,00 4,76 1,60 17,46 - -

Flat Top
Grades CVD COATED
SC1519 PVD COATED UNCOATED

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

TPGN160304E ◆ ◆ ◆
◆ ◆
TPGN160304F ◆ ◆

TPGN160308E ◆ ◆ ◆

TPGN160308F ◆ ◆

TPGN160312E ◆ ◆ ◆

TPGN220404E ◆ ◆ ◆

TPGN220408E ◆ ◆

TPGN220408F ◆ ◆

TPGN220412E ◆ ◆

TPGN220412F ◆ ◆

TPGN220416F ◆ ◆

Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

C
78
P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials
T and V Style Turning Inserts

TPUN, VBMT
Flat Top
Grades CVD COATED PVD COATED UNCOATED

SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

TPUN110304E ◆ ◆
◆ ◆
TPUN160304E ◆ ◆ ◆
◆ ◆
TPUN160308E ◆ ◆ ◆
◆ ◆
TPUN220408E ◆ ◆ ◆
◆ ◆
TPUN220412E ◆ ◆

Indicates stocked item and material application range.

Dimensions for VBMT


Size d l s r m m1 h
mm mm mm mm mm mm mm
160402 9,53 16,60 4,76 0,20 10,59 - 4,40
º 160404 9,53 16,60 4,76 0,40 10,14 - 4,40
160408 9,53 16,60 4,76 0,80 9,22 - 4,40
º

3G Geometry
Grades CVD COATED PVD COATED UNCOATED
SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21

ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF


Part Number
ISO

VBMT160402E-3G ◆◆

VBMT160404E-3G ◆◆ ◆◆ ◆◆
◆ ◆
VBMT160408E-3G ◆◆ ◆◆ ◆◆
◆ ◆
Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

79 C
V Style Turning Inserts

VCGT
Dimensions for VCGT, VCGW, VCMT and VCMW
Size d l s r m m1 h
mm mm mm mm mm mm mm
130301 7,94 13,80 3,18 0,10 9,00 - 3,40
130302 7,94 13,80 3,18 0,20 8,76 - 3,40
130304 7,94 13,80 3,18 0,40 8,31 - 3,40
130308 7,94 13,80 3,18 0,80 7,39 - 3,40
160404 9,53 16,60 4,76 0,40 10,14 - 4,40
160408 9,53 16,60 4,76 0,80 9,22 - 4,40

M Geometry
Grades CVD COATED PVD COATED UNCOATED

SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

VCGT130302E-m ◆◆ ◆◆
◆ ◆
VCGT130302F-m ◆◆

VCGT130304E-m ◆◆ ◆◆ ◆◆
◆ ◆ ◆

62 Geometry
VCGT130301E-62 ◆◆
◆◆
VCGT130302E-62 ◆◆
◆◆
VCGT130304E-62 ◆◆
◆◆
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21

Grades CVD COATED PVD COATED UNCOATED

Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

C
80
P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials
V Style Turning Inserts

VCGT, VCGW, VCMT, VCMW


64 Geometry
Grades CVD COATED PVD COATED UNCOATED

SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

VCGT160408F-64 ◆

66 Geometry
VCGT130302F-66 ◆ ◆

VCGT130304F-66 ◆ ◆

VCGT130308F-66 ◆ ◆

Flat Top
VCGW130304F ◆

M Geometry
VCMT160404E-m ◆◆ ◆◆ ◆◆
◆ ◆
VCMT160408E-m ◆◆ ◆◆ ◆◆ ◆◆
◆ ◆ ◆

Flat Top
VCMW160408E ◆

ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21

Grades CVD COATED PVD COATED UNCOATED

Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

81 C
V Style Turning Inserts

VNGG, VNMA
Dimensions for VNGA, VNGG, VNMA and VNMG
Size d l s r m m1 h
mm mm mm mm mm mm mm
160401 9,53 16,60 4,76 0,10 10,92 - 3,81
160402 9,53 16,60 4,76 0,20 10,66 - 3,81
º
160404 9,53 16,60 4,76 0,40 10,14 - 3,81
160408 9,53 16,60 4,76 0,80 9,22 - 3,81
160412 9,53 16,60 4,76 1,20 8,31 - 3,81
220404 12,70 22,00 4,76 0,40 13,84 - 5,16
220408 12,70 22,00 4,76 0,80 12,93 - 5,16

3F Geometry
Grades CVD COATED PVD COATED UNCOATED

SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

VNGG160401F-3F ◆◆ ◆◆
◆◆ ◆
VNGG160402F-3F ◆◆ ◆◆
◆◆ ◆
VNGG160404F-3F ◆◆ ◆◆ ◆◆
◆◆ ◆ ◆
VNGG160408F-3F ◆◆ ◆◆ ◆◆
◆◆ ◆ ◆

Flat Top
VNMA220408E ◆

ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21

Grades CVD COATED PVD COATED UNCOATED

Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

C 82
P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials
V Style Turning Inserts

VNMG
1A Geometry
Grades CVD COATED PVD COATED UNCOATED

SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

VNMG160402E-1A ◆◆

VNMG160404E-1A ◆◆

VNMG160408E-1A ◆◆

2B Geometry
VNMG160408E-2B ◆

VNMG220404E-2B ◆

VNMG220408E-2B ◆

2N Geometry
VNMG160404E-2N ◆◆ ◆◆
◆◆ ◆◆
VNMG160408E-2N ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆◆
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21

Grades CVD COATED PVD COATED UNCOATED

Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

83 C
V Style Turning Inserts

VNMG

3G Geometry
Grades CVD COATED PVD COATED UNCOATED

SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

VNMG160404E-3G ◆◆ ◆◆ ◆◆ ◆◆ ◆◆
◆ ◆
VNMG160408E-3G ◆◆ ◆◆ ◆◆ ◆◆
◆ ◆
VNMG160412E-3G ◆◆ ◆◆
◆ ◆
VNMG220404E-3G ◆◆ ◆◆

VNMG220408E-3G ◆◆ ◆◆ ◆◆

3J Geometry
VNMG160408E-3J ◆◆ ◆◆ ◆◆
◆ ◆ ◆
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
Grades CVD COATED PVD COATED UNCOATED

Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

C
84
P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials
V Style Turning Inserts

VPGR, VPMR
Dimensions for VPGR and VPMR
Size d l s r m m1
mm mm mm mm mm mm
160404 9,53 16,60 4,76 0,40 10,15 -
160408 9,53 16,60 4,76 0,80 9,23 -

R Geometry
Grades CVD COATED PVD COATED UNCOATED

SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

VPGR160404E ◆ ◆◆
◆ ◆◆
VPGR160408E ◆◆ ◆◆
◆◆

3G Geometry
VPMR160408E-3G ◆◆
◆◆
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
Grades CVD COATED PVD COATED UNCOATED

Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

85 C
W Style Turning Inserts

WCMT
Dimensions for WCMT
Size d l s r m m1 h
mm mm mm mm mm mm mm
06T308 9,53 6,52 3,97 0,80 2,20 - 4,40

3G Geometry
Grades CVD COATED PVD COATED UNCOATED

SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

WCMT06T308E-3G ◆◆

Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

C
86
P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials
W Style Turning Inserts

WNGG, WNMA
Dimensions for WNGG, WNMA and WNMG
Size d l s r m m1 h
mm mm mm mm mm mm mm
060404 9,53 6,52 4,76 0,40 2,43 - 3,81
060408 9,53 6,52 4,76 0,80 2,21 - 3,81
080401 12,70 8,69 4,76 0,10 3,45 - 5,16
080402 12,70 8,69 4,76 0,20 3,40 - 5,16
º
º 080404 12,70 8,69 4,76 0,40 3,30 - 5,16
080408 12,70 8,69 4,76 0,80 3,09 - 5,16
080412 12,70 8,69 4,76 1,20 2,87 - 5,16

3F Geometry
Grades CVD COATED PVD COATED UNCOATED
SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

WNGG080401F-3F ◆◆
◆◆
WNGG080402F-3F ◆◆
◆◆
WNGG080404F-3F ◆◆ ◆◆
◆◆ ◆
WNGG080408F-3F ◆◆ ◆◆
◆◆ ◆

Flat Top
WNMA080408E ◆

WNMA080412E ◆

ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF


SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21

Grades CVD COATED PVD COATED UNCOATED

Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

87 C
W Style Turning Inserts

WNMG
1A Geometry
Grades CVD COATED PVD COATED UNCOATED

SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

WNMG060404E-1A ◆◆

WNMG060408E-1A ◆◆

WNMG080408E-1A ◆◆

2N Geometry
WNMG060404E-2N ◆◆
◆◆
WNMG060408E-2N ◆◆ ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆◆ ◆◆
WNMG080404E-2N ◆◆ ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆◆ ◆◆
WNMG080408E-2N ◆◆ ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆◆ ◆◆
WNMG080412E-2N ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆◆

3G Geometry
WNMG060408E-3G ◆◆

WNMG080404E-3G ◆◆

WNMG080408E-3G ◆◆ ◆◆ ◆◆ ◆◆ ◆◆

WNMG080412E-3G ◆◆

ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21

Grades CVD COATED PVD COATED UNCOATED

Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

C
88
P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials
W Style Turning Inserts

WNMG
3J Geometry
Grades CVD COATED PVD COATED UNCOATED

SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

WNMG060404E-3J ◆◆ ◆◆
◆ ◆
WNMG060408E-3J ◆◆ ◆◆ ◆◆ ◆◆
◆ ◆ ◆ ◆
WNMG080404E-3J ◆◆ ◆◆
◆ ◆
WNMG080408E-3J ◆◆ ◆◆ ◆◆
◆ ◆ ◆
WNMG080412E-3J ◆◆ ◆◆
◆ ◆
3M Geometry
WNMG080408E-3M ◆◆

WNMG080412E-3M ◆◆

4T Geometry
WNMG080408E-4T ◆◆ ◆◆ ◆◆ ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆ ◆ ◆
WNMG080412E-4T ◆◆ ◆◆ ◆◆ ◆◆
◆◆ ◆◆ ◆ ◆

4U Geometry
WNMG080408E-4U ◆◆ ◆
◆ ◆
WNMG080412E-4U ◆◆ ◆

ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21

Grades CVD COATED PVD COATED UNCOATED

Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

89 C
W Style Turning Inserts

WPMT
Dimensions for WPMT
Size d l s r m m1 h
mm mm mm mm mm mm mm
020102 3,97 2,92 1,59 0,20 0,99 - 1,95
º 050304 7,94 5,43 3,18 0,40 1,98 - 3,40
º
º

61 Geometry
Grades CVD COATED PVD COATED UNCOATED

SC1519

SP0864

SP3036

SP3064

SP4036

SP4064
MP37

(DFZ)
NL25

NL30

NL37

NL40

NL92

GH1

GH2
SFZ

H21
ISO GRADE DESIGNATION HC HC HC HC HC HC HC HC HC HC HC HC HC HW HF HF
Part Number
ISO

WPMT020102E-61 ◆◆

WPMT050304E-61 ◆◆

Indicates stocked item and material application range.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

C
90
P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials
External Toolholders

91 C
External Toolholders

Stellram toolholders are available in all popular


square shank sizes to cover the majority of
application areas.

There are three clamping methods for every need.

Clamp Lock
Insert Clearance Insert
Style Angle size
b End

h
l1
M C L N R - 2 5 25 M 1 2 Clamp
& Screw

The CLAMP LOCK “M” style, for ISO


negative inserts.

A double fixation system for arduous f


Insert
Anvil Front
conditions, these tools combine an
eccentric pin and top clamp for extra
h1 l2
security. Head
Length Terminology

Lever Lock
Insert Clearance Insert
Style Angle size
b End

h
l1
P D J N R 2 0 2 0 K 15
Screw
The LEVER LOCK “P” style, for ISO Lever
negative inserts.

The mechanical pressure from the lever


clamps the insert in the direction of the Front
main cutting force. The absence of any f

interfering clamp system aids chip flow and l2


h1 Head
allows simple indexing or changing of Insert
inserts. Anvil
Length Terminology

Screw Lock
Insert Clearance Insert
Style Angle size
b End

h
l1
S D J C R 1 0 1 0 M07
Screw
The Stellram innovated POSICUT® “S”
style, for ISO positive inserts.

Front
A centre screw held system which uses f Insert
superior quality screws to securely locate Anvil
h1
the insert in the direction of the main l2
cutting force. Head
Length
Terminology

C
92
External Toolholders

Insert Cutting Clamp Lever Posicut® Toolholder Size (mm)


Style Edge Lock Lock 06 08 10 12 14 16 20 25 32 32 40 50
Angle (°) 06 08 10 12 14 16 20 25 25 32 40 50
CC_06 90 SCAC ■
95 SCLC ■
CC_09 95 SCLC ■ ■ ■
90 SCAC ■ ■
CC_12 95 SCLC ■ ■
90 SCAC ■
CN_12 95 MCLN ■ ■ ■
95 PCLN ■ ■ ■ ■ ■
75 PCKN ■ ■ ■
75 PCBN ■ ■
45 PCSN ■ ■
CN_16 95 PCLN ■ ■ ■ ■
75 PCBN ■ ■ ■
45 PCSN ■ ■
CN_19 95 PCLN ■ ■ ■ ■
75 PCKN ■
75 PCBN ■ ■
45 PCSN ■ ■
DC_07 93 SDJC ■ ■ ■ ■
90 SDAC ■
63 SDNC ■ ■
DC_11 93 SDJC ■ ■ ■ ■ ■
90 SDAC ■ ■ ■ ■
63 SDNC ■ ■ ■ ■
DC_15 93 SDJC ■ ■
DN_11 93 PDJN ■ ■ ■ ■
DN_15 93 PDJN ■ ■ ■ ■
63 PDNN ■ ■ ■
EP_06 90 SEAP ■
EP_08 97.5 SELP ■ ■ ■ ■ ■
90 SEAP ■ ■ ■ ■
90 SEGP ■ ■ ■
45 SEDP ■ ■
45 SESP ■ ■
EC_12 97.5 SELC ■ ■ ■
EC_16 97 SEJC ■
KN_19 93 SKJN ■
RC_06 SRDC ■ ■
SRSC ■
RC_10 SRDC ■ ■
SRSC ■
RC_12 SRDC ■ ■
SRSC ■
RC_16 SRDC ■
RC_20 SRDC ■

93 C
External Toolholders

Insert Cutting Clamp Lever Posicut® Toolholder Size (mm)


Style Edge Lock Lock 06 08 10 12 14 16 20 25 32 32 40 50
Angle (°) 06 08 10 12 14 16 20 25 25 32 40 50

RN_12 PRSN ■

RN_19 PRSN ■

RN_25 PRSN ■

SC_09 75 SSBC ■ ■

45 SSSC ■ ■

SC_12 75 SSBC ■ ■

45 SSSC ■ ■

SN_12 75 PSBN ■ ■ ■

45 MSSN ■ ■ ■

45 PSDN ■ ■ ■

45 PSSN ■ ■ ■

SN_15 75 PSBN ■ ■

45 PSSN ■ ■

SN_19 75 PSBN ■ ■

45 PSDN ■

45 PSSN ■ ■

SN_25 75 PSBN ■

TC_11 93 STJC ■ ■

TC_16 93 STJC ■ ■ ■

90 STCC ■ ■

C
94
External Toolholders

Insert Cutting Clamp Lever Posicut® Toolholder Size (mm)


Style Edge Lock Lock 06 08 10 12 14 16 20 25 32 32 40 50
Angle (°) 06 08 10 12 14 16 20 25 25 32 40 50

TN_16 93 MTJN ■ ■

90 PTGN ■ ■ ■

60 MTEN ■ ■ ■

TN_22 93 MTJN ■ ■

90 PTGN ■

60 MTEN ■ ■ ■

VB_16 93 SVJB ■ ■

VC_13 93 SVJC ■ ■ ■ ■

90 SVAC ■ ■ ■ ■

72.5 SVVC ■ ■ ■ ■

VC_16 93 SVJC ■ ■ ■

72.5 SVVC ■ ■

107.5 SVHC ■ ■ ■

VN_16 72.5 MVVN ■ ■

93 MVJN ■ ■ ■

117.5 MVPN ■ ■

WN_06 95 MWLN ■ ■ ■

95 PWLN ■ ■ ■

WN_08 95 MWLN ■ ■ ■

95 PWLN ■ ■ ■ ■

WP_05 90 SWAP ■

95 C
External Toolholders ISO Designation (ISO 5608)

P1
D 2
J
3
N 4
R 5

1 Assembly 2 Insert Shape


A B C D E

M
Clamp 85° 82° 80° 55° 75°
Lock
H K L M O
S ®
Posicut
120° 55° 90° 86° 135°
P
Lever P R S T V W
Lock

108° 360° 90° 60° 35° 80°

3 Tool Style 4 Clearance


METRIC A B C D
A 90˚ G 90˚ P 117˚30’

3° 5° 7° 15°

E F G N
B 75˚ H 107˚ 30’ R 75˚

20° 25° 30° 0°

P
Other normal clearances
C 90˚ J 93˚ S 45˚ requiring SPECIAL
11°
specification Symbol O.

D 45˚ K 75˚ T 60° 5 Hand

U 93°
R
Right
E 60˚ L 95˚ V 72˚30’
Hand
N
Neutral

F 90˚ M 50˚ W 60°


L
N 63˚ Y 85° Left
Hand

C
96
External Toolholders

20 6
20 7
K
8
12 9
-10
- 11

6 Tool Height 7 Tool Width

06 = 6 06 = 6
h b
08 = 8 08 = 8

10 = 10 10 = 10

12 = 12 12 = 12

14 = 14 14 = 14

16 = 16 16 = 16

20 = 20 20 = 20

25 = 25 25 = 25

32 = 32 32 = 32

40 = 40 40 = 40

50 = 50 50 = 50

8 Tool Length 9 Insert Size


Integers to be preceded by a 0 (zero).
Disregard any decimals. e.g. 9,525 = 09

C, D, H A, B,
l1 E, M, K
V I I I
A = 32

B = 40 L O P
C = 50
I I I
D = 60

E = 70 R S T W
F = 80

G = 90 I I I I
H = 100

J = 110
10 Optional
K = 125 Qualified tools.

L = 140
B F Q
M = 150
DŽ0,08

DŽ0,08
DŽ0,08

N = 160

P = 170

Q = 180
DŽ0,08 DŽ0,08
R = 200 DŽ0,08

DŽ0,08
S = 250

T = 300

U = 350 11 Optional
V = 400
Supplementary optional symbol (numbers or letters)
W = 450 added by the manufacturer.
Y = 500
Must be separated from the standardised designation
X = SPECIAL by a dash (-).

C
97
Application Index

MCLN 95° MSSN 45° MTENN 60° MTJN 93° MVJN 93°

PAGE C100 PAGE C101 PAGE C102 PAGE C103 PAGE C104

MVPN 117° 30’ MVVNN 72° 30’ MWLN 95° PCBN 75° PCKN 75°

PAGE C105 PAGE C106 PAGE C107 PAGE C108 PAGE C109

PCLN 95° PCSN 45° PDJN 93° PDNN 63° PRSN

PAGE C110 PAGE C111 PAGE C112 PAGE C113 PAGE C114

PSBN 75° PSDN 45° PSSN 45° PTGN 90° PWLN 95°

PAGE C115 PAGE C116 PAGE C117 PAGE C118 PAGE C119

SCAC 90° SCLC 95° SDAC 90° SDJC 93° SDNC 62° 30’

PAGE C120 PAGE C121 PAGE C122 PAGE C123 PAGE C124

SEAP 90° SEDP 45° SEGP 90° SEJC 93° SELC 97° 30’

PAGE C125 PAGE C126 PAGE C127 PAGE C128 PAGE C129

C
98
Application Index

SELP 97° 30’ SESP 45° SKJN 93° SRDC SRSC

PAGE C130 PAGE C131 PAGE C132 PAGE C133 PAGE C134

SSBC 75° SSSC 45° STBT STCC 90° STJC 93°

PAGE C135 PAGE C136 PAGE C137 PAGE C138 PAGE C139

SVAC 90° SVHC 107° 30’ SVJB 93° SVJC 93° SVVC 72° 30’

PAGE C140 PAGE C141 PAGE C142 PAGE C143 PAGE C144

SWAP 90° 33I DXC 32° 33I DUC 32° 33I DZC 5° 33I ELP 7° 30’

PAGE C145 PAGE C146 PAGE C147 PAGE C148 PAGE C149

33I WUP 7°

PAGE C150

99 C
Toolholders Clamp Lock System

MCLN 95o

MCLN 95º
Description Dimensions (mm) Inserts Gauge Insert
b l1 l2 f h h1 k z Radius
MCLNR/L2020K12-N 20 125 34 25 20 20 5° 5° CN__1204 0,8
MCLNR/L2525M12-N 25 150 34 32 25 25 5° 5° CN__1204 0,8
MCLNR/L3225P12-N 25 170 34 32 32 32 5° 5° CN__1204 0,8
For Inserts refer to pages C36 - C41
-N refers to double clamping

SPARES

Part Number Clamp Clamp Key Anvil Lock Lock Pin Lock Pin
& Screw Screw Pin Screw Key
MCLN_2020K12 to MCLN_3225P12 MC2015 - KH5005 ICSN433 MLP1661 MLS1394 -

C
For RIGHT HAND toolholders and inserts, specify R = MCLNR
For LEFT HAND toolholders and inserts, specify L = MCLNL

100
Toolholders Clamp Lock System

MSSN 45o

MSSN 45º
Description Dimensions (mm) Inserts Gauge Insert
b l1 l2 f h h1 k z Radius
MSSNR/L2020K12-N 20 125 34 27 20 20 8° 5° SN__1204 0,8
MSSNR/L2525M12-N 25 150 34 32 25 25 8° 5° SN__1204 0,8
MSSNR/L3225P12-N 32 170 34 32 32 32 8° 5° SN__1204 0,8
For Inserts refer to pages C63 - C67
-N refers to double clamping

SPARES

Part Number Clamp Clamp Key Anvil Lock Lock Pin Lock Pin
& Screw Screw Pin Screw Key
MSSN_2020K12 to MSSN_3225P12 MC2014 - KH5005 MA3514 MLP1661 MLS1394 -

C
For RIGHT HAND toolholders and inserts, specify R = MSSNR
For LEFT HAND toolholders and inserts, specify L = MSSNL

101
Toolholders Clamp Lock System

MTENN 60o

MTENN 60º
Description Dimensions (mm) Inserts Gauge Insert
b l1 l2 f h h1 z Radius
MTENN2020K16-N 20 125 34 10,0 20 20 10° TN__1604 0,8
MTENN2525M16-N 25 150 34 12,5 25 25 10° TN__1604 0,8
MTENN3225P16-N 25 170 34 12,5 32 32 10° TN__1604 0,8

MTENN2525M22-N 25 150 42 12,5 25 25 10° TN__2204 0,8


MTENN3225P22-N 25 170 42 12,5 32 32 10° TN__2204 0,8
MTENN3232P22-N 32 170 42 16,0 32 32 10° TN__2204 0,8

For Inserts refer to pages C71 - C77


-N refers to double clamping

SPARES

Part Number Clamp Clamp Key Anvil Lock Lock Pin Lock Pin
& Screw Screw Pin Screw Key
MTENN2020K16 to MTENN3225P16 MC2014 - KH5005 MA3414 MLP1642 MLS1393 -
MTENN2525M22 to MTENN3232P22 MC2024 - KH5005 MA3423 MLP1661 MLS1394 -

C
102
Toolholders Clamp Lock System

MTJN 93o

MTJN 93º
Description Dimensions (mm) Inserts Gauge Insert
b l1 l2 f h h1 k z Radius
MTJNR/L2020K16-N 20 125 34 25 20 20 3° 5° TN__1604 0,8
MTJNR/L2525M16-N 25 150 34 32 25 25 3° 5° TN__1604 0,8

MTJNR/L2525M22-N 25 150 42 32 25 25 3° 5° TN__2204 0,8


MTJNR/L3232P22-N 32 170 42 40 32 32 3° 5° TN__2204 0,8
For Inserts refer to pages C71 - C77
-N refers to double clamping

SPARES

Part Number Clamp Clamp Key Anvil Lock Lock Pin Lock Pin
& Screw Screw Pin Screw Key
MTJN_2020K16 to MTJN_2525M16_N MC2014 - KH5005 MA3414 MLP1642 MLS1393 -
MTJN_2525M22 to MTJN_3232P22 MC2024 - KH5005 MA3423 MLP1661 MLS1394 -

C
For RIGHT HAND toolholders and inserts, specify R = MTJNR
For LEFT HAND toolholders and inserts, specify L = MTJNL

103
Toolholders Clamp Lock System

MVJN 93o

MVJN 93º
Description Dimensions (mm) Inserts Gauge Insert
b l1 l2 f h h1 k z Radius
MVJNR/L2020K16-K 20 125 43 25 20 20 4° 8° VN__1604 0,8
MVJNR/L2525M16-K 25 150 43 32 25 25 4° 8° VN__1604 0,8
MVJNR/L3225P16-K 25 170 43 32 32 32 4° 8° VN__1604 0,8
For Inserts refer to pages C82 - C84
-K refers to single clamping

SPARES

Part Number Clamp Clamp Key Anvil Lock Lock Pin Lock Pin
& Screw Screw Pin Screw Key
MVJN_2020K16 to MVJN_3225P16 MC2616 MCS1086 KH5003 MA3717 MLP1665 - KH5002

C
For RIGHT HAND toolholders and inserts, specify R = MVJNR
For LEFT HAND toolholders and inserts, specify L = MVJNL

104
Toolholders Clamp Lock System

MVPN 117o 30’

MVPN 117º 30’


Description Dimensions (mm) Inserts Gauge Insert
b l1 l2 f h h1 k z Radius
MVPNR/L2020K16-K 20 125 37 25 20 20 40 80 VN__1604 0,8
MVPNR/L2525M16-K 25 150 37 32 25 25 40 80 VN__1604 0,8
For Inserts refer to pages C82 - C84
-K refers to single clamping

SPARES

Part Number Clamp Clamp Key Anvil Lock Lock Pin Lock Pin
Screw Pin Screw Key
MVPN_2020K16 to MVPN_2525M16 MC2616 MCS1086 KH5003 MA3717 MLP1665 - KH5002

C
For RIGHT HAND toolholders and inserts, specify R = MVPNR
For LEFT HAND toolholders and inserts, specify L = MVPNL

105
Toolholders Clamp Lock System

MVVNN 72o 30’

MVVNN 72º 30’


Description Dimensions (mm) Inserts Gauge Insert
b l1 l2 f h h1 k z Radius
MVVNN2020K16-K 20 125 43 10,0 20 20 - 14° VN__1604 0,8
MVVNN2525M16-K 25 150 43 12,5 25 25 - 14° VN__1604 0,8
For Inserts refer to pages C82 - C84
-K refers to single clamping

SPARES

Part Number Clamp Clamp Key Anvil Lock Lock Pin Lock Pin
Screw Pin Screw Key
MVVNN2020K16 to MVVNN2525M16 MC2616 MCS1086 KH5003 MA3717 MLP1665 - KH5002

C
106
Toolholders Clamp Lock System

MWLN 95o

MWLN 95º
Description Dimensions (mm) Inserts Gauge Insert
b l1 l2 f h h1 k z Radius
MWLNR/L1616H06-N 16 100 15 20 16 16 7° 7° WN__0604 0,8
MWLNR/L2020K06-N 20 125 25 25 20 20 7° 7° WN__0604 0,8
MWLNR/L2525M06-N 25 150 25 32 25 25 7° 7° WN__0604 0,8

MWLNR/L2020K08-N 20 125 34 25 20 20 7° 7° WN__0804 0,8


MWLNR/L2525M08-N 25 150 34 32 25 25 7° 7° WN__0804 0,8
MWLNR/L3225P08-N 25 170 34 32 32 32 7° 7° WN__0804 0,8
For Inserts refer to pages C87 - C89
-N refers to wedge clamping

SPARES

Part Number Clamp Clamp Key Anvil Lock Lock Pin Lock Pin
& Screw Screw Pin Screw Key
MWLNR/L1616H06-N MC2006 - KH5003 MA3006 MLP1644 MLS1393 -
MWLN_2020K06 to MWLN_2525M06 MC2006 - KH5003 MA3006 MLP1642 MLS1393 -
MWLN_2020K08 to MWLN_3225P08 MC2011 - KH5005 MA3009 MLP1661 MLS1394 -

C
For RIGHT HAND toolholders and inserts, specify R = MWLNR
For LEFT HAND toolholders and inserts, specify L = MWLNL

107
Toolholders Lever Lock System

PCBN 75o

PCBN 75º
Description Dimensions (mm) Inserts Gauge Insert
b l1 l2 f h h1 k z Radius
PCBNR/L2020K12 20 125 28 17 20 20 5° 5° CN__1204 0,8
PCBNR/L2525M12 25 150 28 22 25 25 5° 5° CN__1204 0,8

PCBNR/L2525M16 25 150 34 22 25 25 5° 5° CN__1606 1,2


PCBNR/L3225P16 25 170 34 22 32 32 5° 5° CN__1606 1,2
PCBNR/L3232P16 32 170 34 27 32 32 5° 5° CN__1606 1,2

PCBNR/L3232P19 32 170 42 27 32 32 5° 5° CN__1906 1,2


PCBNR/L4040S19 40 250 45 35 40 40 5° 5° CN__1906 1,2
For Inserts refer to pages C36 - C41

SPARES

Part Number Lever Lever Key Anvil Clip Clip


Screw Punch
PCBN_2020K12 to PCBN_2525M12 PL8012 PLS1608 KH5003 PA3612 PC4112 PCP0012
PCBN_2525M16 to PCBN_3232P16 PL8016 PLS1618 KH5003 PA3616 PC4115 PCP0015
PCBN_3232P19 to PCBN_4040S19 PL8019 PLS1610 KH5004 PA3619 PC4119 PCP0019

C
For RIGHT HAND toolholders and inserts, specify R = PCBNR
For LEFT HAND toolholders and inserts, specify L = PCBNL

108
Toolholders Lever Lock System

PCKN 75o

PCKN 75º
Description Dimensions (mm) Inserts Gauge Insert
b l1 l2 f h h1 k z Radius
PCKNR/L2020K12 20 125 28 25 20 20 5° 5° CN__1204 0,8
PCKNR/L2525M12 25 150 28 32 25 25 5° 5° CN__1204 0,8
PCKNR/L3225P12 25 170 28 32 32 32 5° 5° CN__1204 0,8

PCKNR/L3232P19 32 170 34 40 32 32 5° 5° CN__1906 1,2


For Inserts refer to pages C36 - C41

SPARES

Part Number Lever Lever Key Anvil Clip Clip


Screw Punch
PCKN_2020K12 to PCKN_3225P12 PL8012 PLS1608 KH5003 PA3612 PC4112 PCP0012
PCKN_3232P19 PL8019 PLS1610 KH5004 PA3619 PC4119 PCP0019

C
For RIGHT HAND toolholders and inserts, specify R = PCKNR
For LEFT HAND toolholders and inserts, specify L = PCKNL

109
Toolholders Lever Lock System

PCLN 95o

PCLN 95º
Description Dimensions (mm) Inserts Gauge Insert
b l1 l2 f h h1 k z Radius
PCLNR/L1616H12 16 100 26 20 16 16 5° 5° CN__1204 0,8
PCLNR/L2020K12 20 125 28 25 20 20 5° 5° CN__1204 0,8
PCLNR/L2525M12 25 150 28 32 25 25 5° 5° CN__1204 0,8
PCLNR/L3225P12 25 170 28 32 32 32 5° 5° CN__1204 0,8
PCLNR/L3232P12 32 170 28 40 32 32 5° 5° CN__1204 0,8

PCLNR/L2525M16 25 150 34 32 25 25 5° 5° CN__1606 1,2


PCLNR/L3225P16 25 170 34 32 32 32 5° 5° CN__1606 1,2
PCLNR/L3232P16 32 170 34 40 32 32 5° 5° CN__1606 1,2
PCLNR/L4040S16 40 250 34 50 40 40 5° 5° CN__1606 1,2

PCLNR/2525M19 25 150 42 32 25 25 5° 5° CN__1906 1,2


PCLNR/L3225P19 25 170 42 32 32 32 5° 5° CN__1906 1,2
PCLNR/L3232P19 32 170 42 40 32 32 5° 5° CN__1906 1,2
PCLNR/L4040S19 40 250 45 50 40 40 5° 5° CN__1906 1,2
For Inserts refer to pages C36 - C41

SPARES

Part Number Lever Lever Key Anvil Clip Clip


Screw Punch
PCLN_1616H12 PL8312 PLS1648 KH5003 PA3612 PC4112 PCP0012
PCLN_2020K12 to PCLN_3232P12 PL8012 PLS1608 KH5003 PA3612 PC4112 PCP0012
PCLN_2525M16 to PCLN_4040S16 PL8016 PLS1618 KH5003 PA3616 PC4115 PCP0015
PCLN_2525M19 to PCLN_4040S19 PL8019 PLS1610 KH5004 PA3619 PC4119 PCP0019

C
For RIGHT HAND toolholders and inserts, specify R = PCLNR
For LEFT HAND toolholders and inserts, specify L = PCLNL

110
Toolholders Lever Lock System

PCSN 45o

PCSN 45º
Description Dimensions (mm) Inserts Gauge Insert
b l1 l2 f h h1 k z Radius
PCSNR/L2020K12 20 125 28 25 20 20 5° 5° CN__1204 0,8
PCSNR/L2525M12 25 150 28 32 25 25 5° 5° CN__1204 0,8

PCSNR/L2525M16 25 150 34 32 25 25 5° 5° CN__1606 1,2


PCSNR/L3225P16 25 170 34 32 32 32 CN__1606 1,2

PCSNR/L3225P19 25 170 42 32 32 32 5° 5° CN__1906 1,2


PCSNR/L3232P19 32 170 42 40 32 32 5° 5° CN__1906 1,2
For Inserts refer to pages C36 - C41

SPARES

Part Number Lever Lever Key Anvil Clip Clip


Screw Punch
PCSN_2020K12 to PCSN_2525M12 PL8012 PLS1608 KH5003 PA3612 PC4112 PCP0012
PCSN_2525M16 to PCSN_3225P16 PL8016 PLS1618 KH5003 PA3616 PC4115 PCP0015
PCSN_3225P19 to PCSN_3232P19 PL8019 PLS1610 KH5004 PA3619 PC4119 PCP0019

C
For RIGHT HAND toolholders and inserts, specify R = PCSNR
For LEFT HAND toolholders and inserts, specify L = PCSNL

111
Toolholders Lever Lock System

PDJN 93o

PDJN 93º
Description Dimensions (mm) Inserts Gauge Insert
b l1 l2 f h h1 k z Radius
PDJNR/L1616H11 16 100 28 20 16 16 5° 5° DN__1104 0,8
PDJNR/L2020K11 20 125 28 25 20 20 5° 5° DN__1104 0,8
PDJNR/L2525M11 25 150 28 32 25 25 5° 5° DN__1104 0,8
PDJNR/L3225P11 25 170 28 32 32 32 5° 5° DN__1104 0,8

PDJNR/L2020K15 20 125 34 25 20 20 5° 5° DN__1506 0,8


PDJNR/L2525M15 25 150 34 32 25 25 5° 5° DN__1506 0,8
PDJNR/L3225P15 25 170 34 32 32 32 5° 5° DN__1506 0,8
PDJNR/L3232P15 32 170 34 40 32 32 5° 5° DN__1506 0,8
For Inserts refer to pages C46 - C50

SPARES

Part Number Lever Lever Key Anvil Clip Clip


Screw Punch
PDJN_1616H11 to PDJN_3225P11 PL8009 PLS1606 KH5025 PA3711 PC4109 PCP0009
PDJN_2020K15 to PDJN_3232P15 PL8415 PLS1638 KH5003 PA3715 PC4112 PCP0012

C
For RIGHT HAND toolholders and inserts, specify R = PDJNR
For LEFT HAND toolholders and inserts, specify L = PDJNL

112
Toolholders Lever Lock System

PDNN 63o

63°

PDNN 63º
Description Dimensions (mm) Inserts Gauge Insert
b l1 l2 f h h1 k z Radius
PDNNN2020K15 20 125 34 10,0 20 20 - 10° DN__1506 0,8
PDNNN2525M15 25 150 34 12,5 25 32 - 10° DN__1506 0,8
PDNNN3232P15 32 170 34 16,0 32 32 - 10° DN__1506 0,8
For Inserts refer to pages C46 - C50

SPARES

Part Number Lever Lever Key Anvil Clip Clip


Screw Punch
PDNNN2020K15 to PDNNN3232P15 PL8415 PLS1638 KH5003 PA3715 PC4112 PCP0012

C
113
Toolholders Lever Lock System

PRSN

PRSN
Description Dimensions (mm) Inserts Gauge Insert
b l1 l2 f h h1 k z Radius
PRSNR/L2525M12 25 150 28 32 25 25 - - RN__120400 -

PRSNR/L3232P19 32 170 42 40 32 32 - - RN__190600 -

PRSNR/L4040S25 40 250 45 50 40 40 - - RN__250900 -

For Inserts refer to page C59

SPARES

Part Number Lever Lever Key Anvil Clip Clip


Screw Punch
PRSN_2525M12 PL8012 PLS1608 KH5003 PA3912 PC4112 PCP0012
PRSN_3232P19 PL8019 PLS1610 KH5004 PA3919 PC4119 PCP0019
PRSN_4040S25 PL8025 PLS1612 KH5005 PA3925 PC4125 PCP0025

C
For RIGHT HAND toolholders and inserts, specify R = PRSNR
For LEFT HAND toolholders and inserts, specify L = PRSNL

114
Toolholders Lever Lock System

PSBN 75o

PSBN 75º
Description Dimensions (mm) Inserts Gauge Insert
b l1 l2 f h h1 k z Radius
PSBNR/L2020K12 20 125 28 17 20 20 5° 5° SN__1204 0,8
PSBNR/L2525M12 25 150 28 22 25 25 5° 5° SN__1204 0,8
PSBNR/L3225P12 25 170 28 22 32 32 5° 5° SN__1204 0,8

PSBNR/L2525M15 25 150 34 22 25 25 5° 5° SN__1506 1,2


PSBNR/L3232P15 32 170 34 27 32 32 5° 5° SN__1506 1,2

PSBNR/L3232P19 32 170 42 27 32 32 5° 5° SN__1906 1,2


PSBNR/L4040S19 40 250 45 35 40 40 5° 5° SN__1906 1,2

PSBNR/L4040S25 40 250 45 35 40 40 5° 5° SN__2509 2,4


For Inserts refer to pages C63 - C67

SPARES

Part Number Lever Lever Key Anvil Clip Clip


Screw Punch
PSBN_2020K12 to PSBN_3225P12 PL8012 PLS1608 KH5003 PA3512 PC4112 PCP0012
PSBN_2525M15 to PSBN_3232P15 PL8016 PLS1618 KH5003 PA3515 PC4115 PCP0015
PSBN_3232P19 to PSBN_4040S19 PL8019 PLS1610 KH5004 PA3519 PC4119 PCP0019
PSBN_4040S25 PL8025 PLS1612 KH5005 PA3525 PC4125 PCP0025

C
For RIGHT HAND toolholders and inserts, specify R = PSBNR
For LEFT HAND toolholders and inserts, specify L = PSBNL

115
Toolholders Lever Lock System

PSDN 45o

PSDN 45º
Description Dimensions (mm) Inserts Gauge Insert
b l1 l2 f h h1 k z Radius
PSDNN2020K12 20 125 28 10,0 20 20 - 7° SN__1204 0,8
PSDNN2525M12 25 150 28 12,5 25 25 - 7° SN__1204 0,8
PSDNN3232P12 32 170 28 16,0 32 32 - 7° SN__1204 0,8

PSDNN3225P19 25 170 42 12,5 32 32 - 7° SN__1906 1,2


For Inserts refer to pages C63 - C67

SPARES

Part Number Lever Lever Key Anvil Clip Clip


Screw Punch
PSDNN2020K12 to PSDNN3232P12 PL8012 PLS1608 KH5003 PA3512 PC4112 PCP0012
PSDNN3225P19 PL8019 PLS1610 KH5004 PA3519 PC4119 PCP0019

C
116
Toolholders Lever Lock System

PSSN 45o

PSSN 45º
Description Dimensions (mm) Inserts Gauge Insert
b l1 l2 f h h1 k z Radius
PSSNR/L2020K12 20 125 28 25 20 20 8° 5° SN__1204 0,8
PSSNR/L2525M12 25 150 28 32 25 25 8° 5° SN__1204 0,8
PSSNR/L3225P12 25 170 28 32 32 32 8° 5° SN__1204 0,8

PSSNR/L2525M15 25 150 34 32 25 25 8° 5° SN__1506 1,2


PSSNR/L3232P15 32 170 34 40 32 32 8° 5° SN__1506 1,2

PSSNR/L3232P19 32 170 42 40 32 32 8° 5° SN__1906 1,2


PSSNR/L4040S19 40 250 45 50 40 40 8° 5° SN__1906 1,2
For Inserts refer to pages C63 - C67

SPARES

Part Number Lever Lever Key Anvil Clip Clip


Screw Punch
PSSN_2020K12 to PSSN_3225P12 PL8012 PLS1608 KH5005 PA3512 PC4112 PCP0012
PSSN_2525M15 to PSSN_3232P15 PL8016 PLS1618 KH5003 PA3515 PC4115 PCP0015
PSSN_3232P19 to PSSN_4040S19 PL8019 PLS1610 KH5004 PA3519 PC4119 PCP0019

C
For RIGHT HAND toolholders and inserts, specify R = PSSNR
For LEFT HAND toolholders and inserts, specify L = PSSNL

117
Toolholders Lever Lock System

PTGN 90o

PTGN 90º
Description Dimensions (mm) Inserts Gauge Insert
b l1 l2 f h h1 k z Radius
PTGNR/L2020K16 20 125 22 25 20 20 5° 5° TN__1604 0,8
PTGNR/L2525M16 25 150 22 32 25 25 5° 5° TN__1604 0,8
PTGNR/L3225P16 25 170 22 32 32 32 5° 5° TN__1604 0,8

PTGNR/L2525M22 25 150 28 32 25 25 5° 5° TN__2204 0,8


For Inserts refer to pages C71 - C77

SPARES

Part Number Lever Lever Key Anvil Clip Clip


Screw Punch
PTGN_2020K16 to PTGN_3225P16 PL8009 PLS1606 KH5025 PA3416 PC4109 PCP0009
PTGN_2525M22 PL8012 PLS1608 KH5003 PA3422 PC4112 PCP0012

C
For RIGHT HAND toolholders and inserts, specify R = PTGNR
For LEFT HAND toolholders and inserts, specify L = PTGNL

118
Toolholders Lever Lock System

PWLN 95o

PWLN 95º
Description Dimensions (mm) Inserts Gauge Insert
b l1 l2 f h h1 k z Radius
PWLNR/L1616H06 16 100 15 20 16 16 14° 5° WN__0604 0,8
PWLNR/L2020K06 20 125 25 25 20 20 14° 5° WN__0604 0,8
PWLNR/L2525M06 25 150 25 32 25 25 14° 5° WN__0604 0,8

PWLNR/L2020K08 20 125 34 25 20 20 14° 5° WN_0804 0,8


PWLNR/L2525M08 25 150 34 32 25 25 14° 5° WN_0804 0,8
PWLNR/L3225P08 25 170 34 32 32 32 14° 5° WN_0804 0,8
PWLNR/L3232P08 32 170 34 40 32 32 14° 5° WN_0804 0,8
For Inserts refer to pages C87 - C89

SPARES

Part Number Lever Lever Key Anvil Clip Clip


Screw Punch
PWLN_1616H06 to PWLN_2525M06 PL8009 PLS1606 KH5025 PA3007 PC4109 PCP0009
PWLN_2020K08 to PWLN_3232P08 PL8012 PLS1608 KH5003 PA3008 PC4112 PCP0012

C
For RIGHT HAND toolholders and inserts, specify R = PWLNR
For LEFT HAND toolholders and inserts, specify L = PWLNL

119
Toolholders Posicut® System

SCAC 90o

SCAC 90º
Description Dimensions (mm) Inserts Gauge Insert
b l1 l2 f h h1 k z Radius
SCACR/L1010M06 10 150 15 10 10 10 - - CC__0602 0,4

SCACR/L1212M09 12 150 15 12 12 12 - - CC__09T3 0,8


SCACR/L1616M09 16 150 15 16 16 16 - - CC__09T3 0,8

SCACR/L2020K12 20 125 18 20 20 20 - - CC__1204 0,8


For Inserts refer to pages C34 - C35

SPARES

Part Number Insert Key Anvil Anvil


Screw Screw
SCAC_1010E06 F2507T K5507 - -
SCAC_1212M09 to SCAC_1616M09 D4010T K5515 - -
SCAC_2020K12 43D4014T K5517 MA3614 SAS1760

C
For RIGHT HAND toolholders and inserts, specify R = SCACR
For LEFT HAND toolholders and inserts, specify L = SCACL

120
Toolholders Posicut® System

SCLC 95o

SCLC 95º
Description Dimensions (mm) Inserts Gauge Insert
b l1 l2 f h h1 k z Radius
SCLCR/L1010E06 10 70 10 12 10 10 - - CC__0602 0,4

SCLCR/L1212F09 12 80 16 16 12 12 - - CC__09T3 0,8


SCLCR/L1616H09 16 100 16 20 16 16 - - CC__09T3 0,8
SCLCR/L2020K09 20 125 16 25 20 20 - - CC__09T3 0,8

SCLCR/L2020K12 20 125 25 25 20 20 - - CC__1204 0,8


SCLCR/L2525M12 25 150 25 32 25 25 - - CC__1204 0,8
For Inserts refer to pages C34 - C35

SPARES

Part Number Insert Key Anvil Anvil


Screw Screw
SCLC_1010E06 F2507T K5507 - -
SCLC_1212F09 to SCLC_2020K09 D4010T K5515 - -
SCLC_2020K12 to SCLC_2525M12 43D4014T K5517 MA3614 SAS1760

C
For RIGHT HAND toolholders and inserts, specify R = SCLCR
For LEFT HAND toolholders and inserts, specify L = SCLCL

121
Toolholders Posicut® System

SDAC 90o

SDAC 90º
Description Dimensions (mm) Inserts Gauge Insert
b l1 l2 f h h1 k z Radius
SDACR/L1010M07 10 150 20 10 10 10 - - DC__0702 0,4

SDACR/L1010M11 10 150 20 10 10 10 - - DC__11T3 0,8


SDACR/L1212M11 12 150 20 12 12 12 - - DC__11T3 0,8
SDACR/L1616M11 16 150 20 16 16 16 - - DC__11T3 0,8
SDACR/L2020K11 20 125 20 20 20 20 - - DC__11T3 0,8

For Inserts refer to pages C43 - C45

SPARES

Part Number Insert Key Anvil Anvil


Screw Screw
SDAC_1010M07 F2505T K5507 - -
SDAC_1010M11 to SDAC_2020K11 D4010T K5515 - -

C
For RIGHT HAND toolholders and inserts, specify R = SDACR
For LEFT HAND toolholders and inserts, specify L = SDACL

122
Toolholders Posicut® System

SDJC 93o

SDJC 93º
Description Dimensions (mm) Inserts Gauge Insert
b l1 l2 f h h1 k z Radius
SDJCR/L1010M07 10 150 16 12 10 10 - - DC__0702 0,4
SDJCR/L1212F07 12 80 18 16 12 12 - - DC__0702 0,4
SDJCR/L1616H07 16 100 20 20 16 16 - - DC__0702 0,4
SDJCR/L2020K07 20 125 20 25 20 20 - - DC__0702 0,4

SDJCR/L1010M11 10 150 18 12 10 10 - - DC__11T3 0,8


SDJCR/L1212F11 12 80 18 16 12 12 - - DC__11T3 0,8
SDJCR/L1616H11 16 100 22 20 16 16 - - DC__11T3 0,8
SDJCR/L2020K11 20 125 22 25 20 20 - - DC__11T3 0,8
SDJCR/L2525M11 25 150 22 32 25 25 - - DC__11T3 0,8

SDJCR/L2020K15 20 125 22 25 20 20 - - DC__1504 0,8


SDJCR/L2525M15 25 150 22 32 25 25 - - DC__1504 0,8
For Inserts refer to pages C43 - C45

SPARES

Part Number Insert Key Anvil Anvil


Screw Screw
SDJC_1010M07 to SDJC_2020K07 F2507T K5507 - -
SDJC_1010M11 D4010T K5515 - -
SDJC_1212F11 D4010T K5515 - -
SDJC_1616H11 to SDJC_2525M11 F3512T K5515 SA3714 SAS1750
SDJC_2020K15 43D4014T K5517 SA3715 SAS1765
SDJC_2525M15 43D4014T K5517 SA3715 SAS1765

C
For RIGHT HAND toolholders and inserts, specify R = SDJCR
For LEFT HAND toolholders and inserts, specify L = SDJCL

123
Toolholders Posicut® System

SDNC 62o 30’

SDNC 62º 30’


Description Dimensions (mm) Inserts Gauge Insert
b l1 l2 f h h1 k z Radius
SDNCN1010M07 10 150 16 5,0 10 10 - - DC__0702 0,4
SDNCN1212M07 12 150 18 6,0 12 12 - - DC__0702 0,4

SDNCN1212M11 12 150 22 6,0 12 12 - - DC__11T3 0,8


SDNCN1616M11 16 150 22 8,0 16 16 - - DC__11T3 0,8
SDNCN2020K11 20 125 22 10,0 20 20 - - DC__11T3 0,8
SDNCN2525M11 25 150 22 12,5 25 25 - - DC__11T3 0,8
For Inserts refer to pages C43 - C45

SPARES

Part Number Insert Key Anvil Anvil


Screw Screw
SDNCN1010M07 to SDNCN1212M07 F2507T K5507 - -
SDNCN1212M11 D4010T K5515 - -
SDNCN1616M11 to SDNCN2525M11 F3512T K5515 SA3714 SAS1750

C
124
Toolholders Posicut® System

SEAP 90o

SEAP 90º
Description Dimensions (mm) Inserts Gauge Insert
b l1 l2 f h h1 k z Radius
SEAPR/L0808K06 8 125 12 8 8 8 - - EP__0602 0,4

SEAPR/L1010M08 10 150 15 10 10 10 - - EP__08M3 0,8


SEAPR/L1212M08 12 150 15 12 12 12 - - EP__08M3 0,8
SEAPR/L1616M08 16 150 15 16 16 16 - - EP__08M3 0,8
SEAPR/L2020K08 20 125 15 20 20 20 - - EP__08M3 0,8
For Inserts refer to pages C53 - C57

SPARES

Part Number Insert Key Anvil Anvil


Screw Screw
SEAP_0808K06 F2505T K5507 - -
SEAP_1010M08 to SEAP_2020K08 A3006T K5509 - -

C
For RIGHT HAND toolholders and inserts, specify R = SEAPR
For LEFT HAND toolholders and inserts, specify L = SEAPL

125
Toolholders Posicut® System

SEDP 45o

SEDP 45º
Description Dimensions (mm) Inserts Gauge Insert
b l1 l2 f h h1 k z Radius
SEDPR/L1010M08 10 150 15 4,2 10 10 - - EP__08M3 0,8
SEDPR/L1212N08 12 160 15 6,2 12 12 - - EP__08M3 0,8
For Inserts refer to pages C53 - C57

SPARES

Part Number Insert Key Anvil Anvil


Screw Screw
SEDP_1010M08 to SEDP_1212N08 A3006T K5509 - -

C
For RIGHT HAND toolholders and inserts, specify R = SEDPR
For LEFT HAND toolholders and inserts, specify L = SEDPL

126
Toolholders Posicut® System

SEGP 90o

SEGP 90º
Description Dimensions (mm) Inserts Gauge Insert
b l1 l2 f h h1 k z Radius
SEGPR/L0808F08 8 80 13 11 8 8 - - EP__08M3 0,8
SEGPR/L1010F08 10 80 13 12 10 10 - - EP__08M3 0,8
SEGPR/L1212F08 12 80 15 16 12 12 - - EP__08M3 0,8
For Inserts refer to pages C53 - C57

SPARES

Part Number Insert Key Anvil Anvil


Screw Screw
SEGP_0808F08 to SEGP_1212F08 A3006T K5509 - -

C
For RIGHT HAND toolholders and inserts, specify R = SEGPR
For LEFT HAND toolholders and inserts, specify L = SEGPL

127
Toolholders Posicut® System

SEJC 93o

SEJC 93º
Description Dimensions (mm) Inserts Gauge Insert
b l1 l2 f h h1 k z Radius
SEJCR/L2525M16 25 150 32 25 25 - - EC__16M6 1,2
For Inserts refer to page C51

SPARES

Part Number Insert Key Anvil Anvil


Screw Screw
SEJC_2525M16 A5025T K5520 - -

C
For RIGHT HAND toolholders and inserts, specify R = SEJCR
For LEFT HAND toolholders and inserts, specify L = SEJCL

128
Toolholders Posicut® System

SELC 97o 30’

SELC 97º 30’


Description Dimensions Inserts Gauge Insert
b l1 l2 f h h1 k z Radius
SELCR/L1616H12 16 100 18 20 16 16 - - EC_12T3 0,8
SELCR/L2020K12 20 125 19 25 20 20 - - EC_12T3 0,8
SELCR/L2525M12 25 150 21 32 25 25 - - EC_12T3 0,8
For Inserts refer to pages C51 - C52

SPARES

Part Number Insert Key Anvil Anvil


Screw Screw
SELC_1616H12 to SELC_2525M12 43D4014T K5517 SA3712 SAS1760

C
For RIGHT HAND toolholders and inserts, specify R = SESPR
For LEFT HAND toolholders and inserts, specify L = SESPL

129
Toolholders Posicut® System

SELP 97o 30’

SELP 97º 30’


Description Dimensions (mm) Inserts Gauge Insert
b l1 l2 f h h1 k z Radius
SELPR/L1010F08 10 80 13 12 10 10 - - EP__08M3 0,8
SELPR/L1212F08 12 80 15 16 12 12 - - EP__08M3 0,8
SELPR/L1616H08 16 100 18 20 16 16 - - EP__08M3 0,8
SELPR/L2020K08 20 125 19 25 20 20 - - EP__08M3 0,8
SELPR/L2525M08 25 150 21 32 25 25 - - EP__08M3 0,8
For Inserts refer to pages C53 - C57

SPARES

Part Number Insert Key Anvil Anvil


Screw Screw
SELP_1010F08 to SELP_2525M08 A3006T K5509 - -

C
For RIGHT HAND toolholders and inserts, specify R = SELPR
For LEFT HAND toolholders and inserts, specify L = SELPL

130
Toolholders Posicut® System

SESP 45o

SESP 45º
Description Dimensions (mm) Inserts Gauge Insert
b l1 l2 f h h1 k z Radius
SESPR/L1010F08 10 80 13 13,7 10 10 - - EP__08M3 0,8
SESPR/L1212F08 12 80 13 16,0 12 12 - - EP__08M3 0,8
For Inserts refer to pages C53 - C57

SPARES

Part Number Insert Key Anvil Anvil


Screw Screw
SESP_1010F08 to SESP_1212F08 A3006T K5509 - -

C
For RIGHT HAND toolholders and inserts, specify R = SESPR
For LEFT HAND toolholders and inserts, specify L = SESPL

131
Toolholders Posicut® System

SKJN 93o

SKJN 93º
Description Dimensions (mm) Inserts Gauge Insert
b l1 l2 f h h1 k z Radius
SKJNR/L2525X19 25 155 28 32 25 25 6° - KN__1904 0,8

SPARES

Part Number Insert Key Anvil Clip


Screw
SKJN_2525X19 F4021T K5520 26.944 26.972

C
For RIGHT HAND toolholders and inserts, specify R = SKJNR
For LEFT HAND toolholders and inserts, specify L = SKJNL

132
Toolholders Posicut® System

SRDC

SRDC
Description Dimensions (mm) Inserts Gauge Insert
b l1 l2 f h h1 k z Radius
SRDCN1616H06 16 100 12 8,0 16 16 - - RC__0602 3,0
SRDCN2020K06 20 125 12 10,0 20 20 - - RC__0602 3,0

SRDCN2020K10 20 125 22 10,0 20 20 - - RC__10T3 5,0


SRDCN2525M10 25 150 22 12,5 25 25 - - RC__10T3 5,0

SRDCN2525M12 25 150 28 12,5 25 25 - - RC__1204 6,0


SRDCN3225P12 25 170 28 12,5 32 32 - - RC__1204 6,0

SRDCN3232P16 32 170 28 16,0 32 32 - - RC__1606 8,0

SRDCN3232P20 32 170 32 16,0 32 32 - - RC__2006 10,0

For Inserts refer to pages C58 - C59

SPARES

Part Number Insert Key Anvil Anvil


Screw Screw
SRDCN1616H06 to SRDCN2020K06 F2505T K5507 - -
SRDCN2020K10 to SRDCN2525M10 D4010T K5515 - -
SRDCN2525M12 to SRDCN3225P12 D5016T K5520 30.053 -
SRDCN3232P16 D5016T K5520 30.054 -
SRDCN3232P20 D6018S SW4 30.055 30.682

133C
Toolholders Posicut® System

SRSC

SRSC
Description Dimensions (mm) Inserts Gauge Insert
b l1 l2 f h h1 k z Radius
SRSCR/L1616H06 16 100 16 20 16 16 - - RC__0602 3,0

SRSCR/L2020K10 20 125 20 25 20 20 - - RC__10T3 5,0

SRSCR/L2525M12 25 150 25 32 25 25 - - RC__1204 6,0

For Inserts refer to pages C58 - C59

SPARES

Part Number Insert Key Anvil Anvil


Screw Screw
SRSC_1616H06 F2505T K5507 - -
SRSC_2020K10 D4010T K5515 - -
SRSC_2525M12 D5016T K5520 30,053 -

C
For RIGHT HAND toolholders and inserts, specify R = SRSCR
For LEFT HAND toolholders and inserts, specify L = SRSCL

134
Toolholders Posicut® System

SSBC 75o

SSBC 75º
Description Dimensions (mm) Inserts Gauge Insert
b l1 l2 f h h1 k z Radius
SSBCR/L1212F09 12 80 - 11 12 12 - - SC__09T3 0,8
SSBCR/L1616H09 16 100 - 13 16 16 - - SC__09T3 0,8

SSBCR/L2020K12 20 125 - 17 20 20 - - SC__12M5 0,8


SSBCR/L2525M12 25 150 - 22 25 25 - - SC__12M5 0,8
For Inserts refer to pages C61 - C62

SPARES

Part Number Insert Key Anvil Anvil


Screw Screw
SSBC_1212F09 to SSBC_1616H09 D4010T K5515 - -
SSBC_2020K12 to SSBC_2525M12 43D4014T K5517 SA3514 SAS1760

C
For RIGHT HAND toolholders and inserts, specify R = SSBCR
For LEFT HAND toolholders and inserts, specify L = SSBCL

135
Toolholders Posicut® System

SSSC 45o

SSSC 45º
Description Dimensions (mm) Inserts Gauge Insert
b l1 l2 f h h1 k z Radius
SSSCR/L1212F09 12 80 11 16 12 12 - - SC__09T3 0,8
SSSCR/L1616H09 16 100 22 20 16 16 - - SC__09T3 0,8

SSSCR/L2020K12 20 125 22 25 20 20 - - SC__12M5 0,8


SSSCR/L2525M12 25 150 22 32 25 25 - - SC__12M5 0,8
For Inserts refer to pages C61 - C62

SPARES

Part Number Insert Key Anvil Anvil


Screw Screw
SSSC_1212F09 to SSSC_1616H09 D4010T K5515 - -
SSSC_2020K12 to SSSC_2525M12 43D4014T K5517 SA3514 SAS1760

C
For RIGHT HAND toolholders and inserts, specify R = SSSCR
For LEFT HAND toolholders and inserts, specify L = SSSCL

136
Toolholders Posicut® System

STBT

STBT Behind Shoulder Machining


Description Dimensions (mm) Inserts Gauge Insert
b l1 l2 f h h1 k z Radius
STBTR1010M09 10 150 - 2,5 10 10 - - SBET0903 0,15
STBTR1212M09 12 150 - 4,5 12 12 - - SBET0903 0,15
STBTR1616M09 16 150 - 8,5 16 16 - - SBET0903 0,15
STBTR2020K09 20 125 - 12,5 20 20 - - SBET0903 0,15
For Inserts refer to page C60

SPARES

Part Number Insert Key Anvil Anvil


Screw Screw
STBTR1010M09 to STBTR2020K09 F3008T K5509 - -

NOTE: The part number for these tools are Stellram specific as ISO 5608 does not cater for this type
of tool. Available in RIGHT HAND only.

137C
Toolholders Posicut® System

STCC 90o

STCC 90º
Description Dimensions (mm) Inserts Gauge Insert
b l1 l2 f h h1 k z Radius
STCCR2525M16 25 150 35 32 25 35 - - TC__16T3 0,8
STCCR3232P16 32 170 35 32 32 32 - - TC__16T3 0,8

For Inserts refer to pages C69 - C70

SPARES

Part Number Insert Key Anvil Anvil


Screw Screw
STCC_2525M16 to STCC_3232P16 F3512T K5515 SA3414 SAS1750

C
For RIGHT HAND toolholders and inserts, specify R = STCCR
For LEFT HAND toolholders and inserts, specify L = STCCL

138
Toolholders Posicut® System

STJC 93o

STJC 93º
Description Dimensions (mm) Inserts Gauge Insert
b l1 l2 f h h1 k z Radius
STJCR/L1212F11 12 80 18 16 12 12 - - TC__1102 0,4
STJCR/L1616H11 16 100 22 20 16 16 - - TC__1102 0,4

STJCR/L1616H16 16 100 22 20 16 16 - - TC__16T3 0,8


STJCR/L2020K16 20 125 22 25 20 20 - - TC__16T3 0,8
STJCR/L2525M16 25 150 22 32 25 25 - - TC__16T3 0,8
For Inserts refer to pages C69 - C70

SPARES

Part Number Insert Key Anvil Anvil


Screw Screw
STJC_1212F11 to STJC_1616H11 F2507T K5507 - -
STJC_1616H16 to STJC_2525M16 F3512T K5515 SA3414 SAS1750

C
For RIGHT HAND toolholders and inserts, specify R = STJCR
For LEFT HAND toolholders and inserts, specify L = STJCL

139
Toolholders Posicut® System

SVAC 90o

SVAC 90º
Description Dimensions (mm) Inserts Gauge Insert
b l1 l2 f h h1 k z Radius
SVACR/L1010M13 10 150 29 10 10 10 - - VC__1303 0,8
SVACR/L1212M13 12 150 29 12 12 12 - - VC__1303 0,8
SVACR/L1616M13 16 150 29 16 16 16 - - VC__1303 0,8
SVACR/L2020K13 20 125 29 20 20 20 - - VC__1303 0,8
For Inserts refer to pages C80 - C81

SPARES

Part Number Insert Key Anvil Anvil


Screw Screw
SVAC_1010M13 to SVAC_2020K13 F3008T K5509 - -

C
For RIGHT HAND toolholders and inserts, specify R = SVACR
For LEFT HAND toolholders and inserts, specify L = SVACL

140
Toolholders Posicut® System

SVHC 107o 30’

SVHC 107° 30’


Description Dimensions (mm) Inserts Gauge Insert
b l1 l2 f h h1 k z Radius
SVHCR/L2020K16 20 125 15,4 25 20 20 - - VC__1604 0,8
SVHCR/L2525M16 25 150 21,0 32 25 25 - - VC__1604 0,8
SVHCR/L3225P16 25 170 21,0 32 32 32 - - VC__1604 0,8

For Inserts refer to page C81

SPARES

Part Number Insert Key Anvil Anvil


Screw Screw
SVHC_2020K16 to SVHC_3225P16 F3512T K5515 SA3718 SAS1750

C
For RIGHT HAND toolholders and inserts, specify R = SVHCR
For LEFT HAND toolholders and inserts, specify L = SVHCL

141
Toolholders Posicut® System

SVJB 93o

SVJB 93º
Description Dimensions (mm) Inserts Gauge Insert
b l1 l2 f h h1 k z Radius
SVJBR/L2020K16 20 125 37 25 20 20 - - VB__1604 0,8
SVJBR/L2525M16 25 150 37 32 25 25 - - VB__1604 0,8
For Inserts refer to page C79

SPARES

Part Number Insert Key Anvil Anvil


Screw Screw
SVJB_2020K16 to SVJB_2525M16 F3512T K5515 SA3718 SAS1750

C
For RIGHT HAND toolholders and inserts, specify R = SVJBR
For LEFT HAND toolholders and inserts, specify L = SVJBL

142
Toolholders Posicut® System

SVJC 93o

SVJC 93º
Description Dimensions (mm) Inserts Gauge Insert
b l1 l2 f h h1 k z Radius
SVJCR/L1212F13 12 80 26 16 12 12 - - VC__1303 0,8
SVJCR/L1616H13 16 100 30 20 16 16 - - VC__1303 0,8
SVJCR/L2020K13 20 125 30 25 20 20 - - VC__1303 0,8
SVJCR/L2525M13 25 150 35 32 25 25 - - VC__1303 0,8

SVJCR/L1616H16 16 100 30 20 16 16 - - VC__1604 0,8


SVJCR/L2020K16 20 125 37 25 20 20 - - VC__1604 0,8
SVJCR/L2525M16 25 150 37 32 25 25 - - VC__1604 0,8
For Inserts refer to pages C80 - C81

SPARES

Part Number Insert Key Anvil Anvil


Screw Screw
SVJC_1212F13 to SVJC_2525M13 F3008T K5509 - -
SVJC_1616H16 to SVJC_2525M16 F3512T K5515 SA3718 SAS1750

C
For RIGHT HAND toolholders and inserts, specify R = SVJCR
For LEFT HAND toolholders and inserts, specify L = SVJCL

143
Toolholders Posicut® System

SVVC 72o 30’

SVVC 72º 30’


Description Dimensions (mm) Inserts Gauge Insert
b l1 l2 f h h1 k z Radius
SVVCN1010M13 10 150 28 5,0 10 10 - - VC__1303 0,8
SVVCN1212M13 12 150 28 6,0 12 12 - - VC__1303 0,8
SVVCN1616M13 16 150 28 8,0 16 16 - - VC__1303 0,8
SVVCN2020K13 20 125 28 10,0 20 20 - - VC__1303 0,8

SVVCN2020K16 20 125 37 10,0 20 20 - - VC__1604 0,8


SVVCN2525M16 25 150 37 12,5 25 25 - - VC__1604 0,8
For Inserts refer to pages C80 - C81

SPARES

Part Number Insert Key Anvil Anvil


Screw Screw
SVVCN1010M13 to SVVCN2020K13 F3008T K5509 - -
SVVCN2020K16 to SVVCN2525M16 F3512T K5515 SA3718 SAS1750

C
144
Toolholders Posicut® System

SWAP 90o

SWAP 90º
Description Dimensions (mm) Inserts Gauge Insert
b l1 l2 f h h1 k z Radius
SWAPR/L1212F05 12 80 - 12,5 12 12 - - WP__0503 0,4
For Inserts refer to page C90

SPARES

Part Number Insert Key Anvil Anvil


Screw Screw
SWAP_1212F05 A3006T K5509 - -

C
For RIGHT HAND toolholders and inserts, specify R = PTGNR
For LEFT HAND toolholders and inserts, specify L = PTGNL

145
Toolholders Posimatic® System - Watchmaking

33I DXC 32o Min. Bore

33I DXC 32º


Description Dimensions (mm) Inserts Gauge Insert
b l1 l2 f h h1 Min. Bore ø k z Radius
33IR/LDXC1212F11 12 80 - 6,5 12 12 30 5° - DC__11T3 0,8

For Inserts refer to pages C43 - C45

SPARES

Part Number Insert Key Anvil Anvil


Screw Screw
33I_DXC1212F11 D4010T K5515 - -

C
For RIGHT HAND toolholders and inserts, specify R = 33IR
For LEFT HAND toolholders and inserts, specify L = 33IL

146
Toolholders Posimatic® System - Watchmaking

33I DUC 32o Min. Bore

33I DUC 32º


Description Dimensions (mm) Inserts Gauge Insert
b l1 l2 f h h1 Min. Bore ø k z Radius
33IR/LDUC1212F07 12 80 - 6 12 12 24 - - DC__0702 0,4

For Inserts refer to pages C43 - C45

SPARES

Part Number Insert Key Anvil Anvil


Screw Screw
33I_DUC1212F07 D4010T K5515 - -

C
For RIGHT HAND toolholders and inserts, specify R = 33IR
For LEFT HAND toolholders and inserts, specify L = 33IL

147
Toolholders Posimatic® System - Watchmaking

33I DZC 5o

Min.
Bore

33I DZC 5º
Description Dimensions (mm) Inserts Gauge Insert
b l1 l2 f h h1 Min. Bore ø k z Radius
33IR/LDZC1212F07 12 80 - 9 12 12 15 7° - DC__0702 0,4

For Inserts refer to pages C43 - C45

SPARES

Part Number Insert Key Anvil Anvil


Screw Screw
33I_DZC1212F07 D4010T K5515 - -

C
For RIGHT HAND toolholders and inserts, specify R = 33IR
For LEFT HAND toolholders and inserts, specify L = 33IL

148
Toolholders Posimatic® System - Watchmaking

33I ELP 7o 30’

Min.
Bore

33I ELP 7º 30’


Description Dimensions (mm) Inserts Gauge Insert
b l1 l2 f h h1 Min. Bore ø k z Radius
33IR/LELP1212F08 12 80 - 7 12 11,1 15 7° - EP__08M3 0,8

For Inserts refer to pages C53 - C57

SPARES

Part Number Insert Key Anvil Anvil


Screw Screw
33I_ELP1212F08 A3006T K5509 - -

C
For RIGHT HAND toolholders and inserts, specify R = 33IR
For LEFT HAND toolholders and inserts, specify L = 33IL

149
Toolholders Posimatic® System - Watchmaking

33I WUP 7o Min. Bore

33I WUP 7º
Description Dimensions (mm) Inserts Gauge Insert
b l1 l2 f h h1 Min. Bore ø k z Radius
33IR/LWUP1212F05 12 80 - 6 12 12 24 - - WP__0503 0,4

For Inserts refer to page C90

SPARES

Part Number Insert Key Anvil Anvil


Screw Screw
33I_WUP1212F05 F3008T K5509 - -

C
For RIGHT HAND toolholders and inserts, specify R = 33IR
For LEFT HAND toolholders and inserts, specify L = 33IL

150
C
151
Internal Boring Bars

Stellram boring bars are available in all popular


diameters to cover the majority of application
areas.

There are three clamping methods for every need.

1 Screw Lock Posicut®


Insert Clearance Insert
Style Angle size
Coolant Hole End

l1
A 1 6 M - S S S C R 0 9 d

Screw
The Stellram innovated Posicut® “S” style,
for ISO positive inserts.
Front
A centre screw-held system which uses
f Insert
superior quality screws to securely locate Anvil
the insert in the direction of the main h1 l2
Through
Coolant cutting force. Head
Length
Terminology

2 Clamp Lock
Insert Clearance Insert
Style Angle size
End

l1
a 3 2 S - M W L N R 0 8 Clamp d
& Screw

The CLAMP LOCK “M” style, for ISO


negative inserts.
Front

A double fixation for arduous conditions, f Insert


these boring bars combine an eccentric pin l2 Anvil
h1
Head
and top clamp for extra security. Length

Terminology

3 Lever Lock
Insert Clearance Insert
Style Angle size
End

l1

d
A 2 5 R - P C L N R 1 2 Coolant Hole

Screw
The LEVER LOCK “P” style, for ISO Lever
negative inserts.
Front
The mechanical pressure from the lever
clamps the insert in the direction of the f Insert
main cutting force. The absence of any l2
h1
interfering clamp system aids chip flow and Head Anvil
Length
Through
allows simple indexing or changing of
Coolant inserts. Terminology

C
152
Internal Boring Bars

Insert Cutting Clamp Lever Posicut® Toolholder Size (mm)


Style Edge Angle (°) Lock Lock 06 08 10 12 16 20 25 32 40 50
CC_06 95 SCLC ■ ■
CC_09 95 SCLC ■ ■ ■
CC-12 95 SCLC ■ ■
CN_12 95 PCLN ■ ■ ■ ■
CN_16 95 PCLN ■ ■
CN_19 95 PCLN ■
DC_07 100 SDXC ■ ■
95 SDZC ■ ■ ■
93 SDUC ■ ■ ■ ■
62.5 SDWC ■ ■
DC_11 100 SDXC ■ ■ ■
95 SDZC ■ ■
93 SDUC ■ ■ ■
62.5 SDWC ■ ■
DN_11 93 PDUN ■ ■
DN_15 93 PDUN ■ ■
EC_12 97,5 SELC ■ ■ ■
EP_04 97,5 SELP ■ ■
93 SEUP ■
EP_06 97,5 SELP ■ ■
93 SEUP ■ ■
EP_08 97,5 SELP ■ ■ ■ ■ ■ ■
SEUP ■ ■ ■
SC_09 75 SSKC ■ ■ ■
75 SSSC ■ ■ ■
TC_16 93 STUC ■ ■ ■ ■
TN_16 90 PTFN ■ ■
TN_22 PTFN ■
VC_13 107.5 SVQC ■ ■
93 SVUC ■ ■
VC_16 107.5 SVQC ■
WN_06 95 MWLN ■ ■ ■
PWLN ■ ■ ■
WN_08 95 MWLN ■ ■ ■
PWLN ■ ■
WP_02 95 SWLP ■ ■ ■
WP_05 95 SWLP ■ ■

153 C
Internal Boring Bar Posicut® Clamp & Lever Lock ISO Designation (ISO 6261)

A1
25 2
R - P
3 4
C
5

1 Bar Type 2 Bar Ø


Steel shank and Cemented carbide METRIC
A coolant hole. shank with d
F steel head and 06 = 6

B
Steel shank and anti-
vibration device.
anti-vibration device.
08 = 8

Cemented carbide 10 = 10

Cemented carbide
G
shank with steel
12 = 12
C shank with steel head, coolant hole

head. and anti-vibration 16 = 16


device.

Steel shank,
20 = 20

D anti-vibration device H Heavy metal shank. 25 = 25


and coolant hole.
Heavy metal shank
32 = 32
J
Cemented carbide and coolant hole.
40 = 40
shank with steel
E head and coolant S Steel shank. 50 = 50

hole.

3 Bar Length – 4 Assembly

M
Clamp
l1 Lock
METRIC S ®
Posicut
F = 80

P
H = 100
Lever
K = 125 Lock

M = 150

P = 170

Q = 180
5 Insert Shape
R = 200 A B C D E

S = 250

T = 300 85° 82° 80° 55° 75°

H K L M O
U = 350

V = 400
120° 55° 90° 86° 135°
W = 450
P R S T V W
Y = 500

X = SPECIAL

108° 360° 90° 60° 35° 80°

C
154
L6
N 7
R
8
12 9
- 10

6 Tool Style 8 Hand


F 90˚
s 45˚

R L
Right Left
Hand Hand

K 75˚
u 93˚
9 Insert Size
Integers to be preceded by a 0 (zero).
Disregard any decimals. e.g. 9,525 = 09

C, D, H A, B,
E, M, K
l 95˚
w 60˚
V I I
I

L O P

I I I

P 117° 30’
y 85˚
R S T W

I I I I

10 Optional
q 107˚30’
Supplementary optional symbol (numbers or letters)
added by the manufacturer.

Must be separated from the standardised designation


by a dash (-).

7 Clearance
A B C D

3° 5° 7° 15°

E F G N

20° 25° 30° 0°

P
Other normal clearances
requiring SPECIAL
11°
specification Symbol O.

155 C
Application Index
MWLN 95° PCLN 95° PDUN 93° PTFN 90° PWLN 95°

PAGE C157 PAGE C158 PAGE C159 PAGE C160 PAGE C161

SCLC 95° SDUC 93° SDWC 62° 30’ SDXC 100° SDZC 95°

PAGE C162 PAGE C163 PAGE C164 PAGE C165 PAGE C166

SELC 97° 30’ SELP 97° 30’ SEUP 93° SSKC 75° SSSC 45°

PAGE C167 PAGE C168 PAGE C169 PAGE C170 PAGE C171

STUC 93° SVQC 107° 30’ SVUC 93° SWLP 95° E_31V 60°

PAGE C172 PAGE C173 PAGE C174 PAGE C175 PAGE C176

E_32V 45° E_36V 90° SEFP 90° SELP 97° 30’ SESP 45°

PAGE C177 PAGE C178 PAGE C179 PAGE C180 PAGE C181

C
156
Boring Bars Clamp Lock System

MWLN 95°
Min. Bore
5º Dia.

d
º
95

f
L1 kº

h1

MWLN 95°
Description Dimensions (mm) Inserts Gauge Insert
Min. Bore ø d l1 f h1 k z Radius
A20Q-MWLNR/L06 27 20 180 13 10,0 WN__0604 0,4
A25R-MWLNR/L06 31 25 200 17 11,5 WN__0604 0,4
A32S-MWLNR/L06 39 32 250 22 15,0 WN__0604 0,4

A25R-MWLNR/L08 32 25 200 17 12,5 14° 5° WN__0804 0,8


A32S-MWLNR/L08 40 32 250 22 16,0 14° 5° WN__0804 0,8
A40T-MWLNR/L08 50 40 300 27 20,0 12° 5° WN__0804 0,8

For Inserts refer to pages C87 - C89

SPARES

Part Number Clamp Clamp Key Anvil Lock Lock Pin


& Screw Screw Pin Screw
A20Q-MWLN_06 MC2006 - KH5003 - MLP1643 MLS1813
A25R-MWLN_06 MC2006 - KH5003 MA3006 MLP1644 MLS1813
A32S-MWLN_06 MC2006 - KH5003 MA3006 MLP1644 MLS1393
A25R-MWLN_08 MC2011 - KH5005 - MLP1647 MLS1814
A32S-MWLN_08 MC2011 - KH5005 MA3009 MLP1661 MLS1814
A40T-MWLN_08 MC2011 - KH5005 MA3009 MLP1661 MLS1394

C
For RIGHT HAND toolholders and inserts, specify R = A20Q-MWLNR
For LEFT HAND toolholders and inserts, specify L = A20Q-MWLNL

157
Boring Bars Lever Lock System

PCLN 95°
Min. Bore
Dia.

PCLN 95°
Description Dimensions (mm) Inserts Gauge Insert
Min. Bore ø d l1 f h1 k z Radius
A25R-PCLNR/L12 31 25 200 17 12,5 14° 5° CN__1204 0,8
A32S-PCLNR/L12 39 32 250 22 16,0 14° 5° CN__1204 0,8
A40T-PCLNR/L12 48 40 300 27 20,0 12° 5° CN__1204 0,8
A50U-PCLNR/L12 61 50 350 35 25,0 12° 5° CN__1204 0,8

A40T-PCLNR/L16 48 40 300 27 20,0 12° 5° CN__1606 1,2


A50U-PCLNR/L16 61 50 350 35 25,0 12° 5° CN__1606 1,2

A50U-PCLNR/L19 61 50 350 35 25,0 12° 5° CN__1906 1,2

For Inserts refer to pages C36 - C41

SPARES

Part Number Lever Lever Key Anvil Clip Clip


Screw Punch
A25R-PCLN_12 PL8212 PLS1626 KH5025 - - -
A32S-PCLN_12 PL8312 PLS1648 KH5003 PA3612 PC4112 PCP0012
A40T-PCLN_12 PL8012 PLS1608 KH5003 PA3612 PC4112 PCP0012
A50U-PCLNR_12 PL8012 PLS1608 KH5003 PA3619 PC4112 PCP0012
A40T-PCLN_16 to A50UPCLN_16 PL8016 PLS1618 KH5003 PA3616 PC4115 PCP0015
A50U-PCLN_19 PL8219 PLS1610 KH5004 PA3619 PC4129 PCP0019

C
For RIGHT HAND toolholders and inserts, specify R = A16M-PCLNR
For LEFT HAND toolholders and inserts, specify L = A16M-PCLNL

158
Boring Bars Lever Lock System

PDUN 93°
Min. Bore
Dia.

PDUN 93°
Description Dimensions (mm) Inserts Gauge Insert
Min. Bore ø d l1 f h1 k z Radius
A25R-PDUNR/L11 32 25 200 17 12,5 14° 5° DN__1104 0,8
A32S-PDUNR/L11 40 32 250 22 16,0 14° 5° DN__1104 0,8

A32S-PDUNR/L15 39 32 250 22 16,0 14° 5° DN__1506 0,8


A40T-PDUNR/L15 48 40 300 27 20,0 14° 5° DN__1506 0,8

For Inserts refer to pages C46 - C50

SPARES

Part Number Lever Lever Key Anvil Clip Clip


Screw Punch
A25R-PDUN_11 to A32S-PDUN_11 PL8009 PLS1606 KH5025 PA3711 PC4109 PCP0009
A32S-PDUN_15 to A40T-PDUN_15 PL8415 PLS1648 KH5003 PA3715 PC4112 PCP0012

C
For RIGHT HAND toolholders and inserts, specify R = A25R-PDUNR
For LEFT HAND toolholders and inserts, specify L = A25R-PDUNL

159
Boring Bars Lever Lock System

PTFN 90°
Min. Bore
Dia.

PTFN 90°
Description Dimensions (mm) Inserts Gauge Insert
Min. Bore ø d l1 f h1 k z Radius
A25R-PTFNR/L16 31 25 200 17 12,5 14° 5° TN__1604 0,8
A32S-PTFNR/L16 39 32 250 22 16,0 10° 5° TN__1604 0,8

A40T-PTFNR/L22 48 40 300 27 20,0 10° 5° TN__2204 0,8

For Inserts refer to pages C71 - C77

SPARES

Part Number Lever Lever Key Anvil Clip Clip


Screw Punch
A25R-PTFN_16 PL8216 PLS1605 KH5002 - - -
A32S-PTFN_16 PL8009 PLS1606 KH5025 PA3416 PC4109 PCP0009
A40T-PTFN_22 PL8012 PLS1608 KH5003 PA3422 PC4112 PCP0012

C
For RIGHT HAND toolholders and inserts, specify R = A25R-PTFNR
For LEFT HAND toolholders and inserts, specify L = A25R-PTFNL

160
Boring Bars Lever Lock System

PWLN 95o
Min. Bore
Dia.

PWLN 95°
Description Dimensions (mm) Inserts Gauge Insert
Min. Bore ø d l1 f h1 k z Radius
A16M-PWLNR/L06 20 16 150 11 7,5 - - WN__0604 0,8
A20Q-PWLNR/L06 27 20 180 13 9,0 - - WN__0604 0,8
A25R-PWLNR/L06 31 25 200 17 11,5 - - WN__0604 0,8

A25R-PWLNR/L08 31 25 200 17 11,5 - - WN__0804 0,8


A32S-PWLNR/L08 39 32 250 22 15,0 - - WN__0804 0,8

For Inserts refer to pages C87 - C89

SPARES

Part Number Lever Lever Key Anvil Clip Clip


Screw Punch
A16M-PWLN_06 to A20Q-PWLN_06 PL8216 PLS1605 KH5002
A25R-PWLN_06 PL8009 PLS1606 KH5025 PA3007 PC4109 PCP0009
A25R-PWLN_08 PL8312 PLS1648 KH5003
A32S-PWLN_08 PL8012 PLS1608 KH5003 PA3008 PC4112 PCP0012

C
For RIGHT HAND toolholders and inserts, specify R = A16M-PWLNR
For LEFT HAND toolholders and inserts, specify L = A16M-PWLNL

161
Boring Bars Posicut® System

SCLC 95o
Min. Bore
Dia.

SCLC 95°
Description Dimensions (mm) Inserts Gauge Insert
Min. Bore ø d l1 f h1 k z Radius
A10K-SCLCR/L06 13 10 125 7 5,0 5° 3° CC__0602 0,4
A12K-SCLCR/L06 16 12 125 9 6,0 5° 3° CC__0602 0,4

A16M-SCLCR/L09 20 16 150 11 8,0 5° 3° CC__09T3 0,8


A20Q-SCLCR/L09 25 20 180 13 10,0 5° 5° CC__09T3 0,8
A25R-SCLCR/L09 32 25 200 17 12,5 5° 5° CC__09T3 0,8

A20Q-SCLCR/L12 25 20 180 13 10,0 5° 5° CC__12 0,8


A25R-SCLCR/L12 32 25 200 17 12,5 5° 5° CC__12 0,8

Anti-Vibration Bars
Description Dimensions (mm) Inserts Gauge Insert
Min. Bore ø d l1 f h1 k z Radius
J08K-SCLCR/L06 11 8 125 5 4 5° 3° CC__0602 0,4
J10M-SCLCR/L06 13 10 150 7 5 5° 3° CC__0602 0,4
J12M-SCLCR/L06 16 12 150 9 6 5° 3° CC__0602 0,4

J16R-SCLCR/L09 20 16 200 11 8 5° 3° CC__09T3 0,8

For Inserts refer to pages C34 - C35

SPARES

Part Number Insert Key Anvil Anvil


Screw Screw
J08K-SCLC_06 to A12K-SCLC_06 F2505T K5507 - -
A16M-SCLC_09 to A25R-SCLC_09 D4010T K5515 - -
J16R-SCLCR_09 D4008T K5515
A20Q-SCLC_12 to A25R-SCLC_12 D5013T K5520 - -

C
For RIGHT HAND toolholders and inserts, specify R = A10K-SCLCR
For LEFT HAND toolholders and inserts, specify L = A10K-SCLCL

162
Boring Bars Posicut® System

SDUC 93o
Min. Bore
Dia.

SDUC 93°
Description Dimensions (mm) Inserts Gauge Insert
Min. Bore ø d l1 f h1 k z Radius
A12K-SDUCR/L07 16 12 125 9 6,0 5° 3° DC__0702 0,4
A16M-SDUCR/L07 20 16 150 11 8,0 5° 3° DC__0702 0,4
A20Q-SDUCR/L07 25 20 180 13 10,0 5° 5° DC__0702 0,4

A20Q-SDUCR/L11 25 20 180 13 10,0 5° 5° DC__11T3 0,8


A25R-SDUCR/L11 32 25 200 17 12,5 5° 5° DC__11T3 0,8
A32S-SDUCR/L11 40 32 250 22 16,0 5° 5° DC__11T3 0,8

Anti-Vibration Bars
Description Dimensions (mm) Inserts Gauge Insert
Min. Bore ø d l1 f h1 k z Radius
J10M-SDUCR/L07 13 10 150 7 5,0 5° 3° DC__0702 0,4
J12M-SDUCR/L07 16 12 150 9 6,0 5° 3° DC__0702 0,4
J16R-SDUCR/L07 20 16 200 11 8,0 5° 3° DC__0702 0,4

For Inserts refer to pages C43 - C45

SPARES

Part Number Insert Key Anvil Anvil


Screw Screw
J10M-SDUC_07 F2506TP K5507 - -
J12R-SDUC_07 to J16R-SDUC_07 F2505T K5507 - -
A12K-SDUC_07 to A20Q-SDUC_07 F2505T K5507 - -
A20Q-SDUC_11 to A25R-SDUC_11 D4010T K5515 - -
A32S-SDUC_11 F3512T K5515 SA3714 SAS1750

C
For RIGHT HAND toolholders and inserts, specify R = A12K-SDUCR
For LEFT HAND toolholders and inserts, specify L = A12K-SDUCL

163
Boring Bars Posicut® System

SDWC 62° 30’


Min. Bore
Dia.

SDWC 62° 30’


Description Dimensions (mm) Inserts Gauge Insert
Min. Bore ø d l1 f h1 k z Radius
S12K-SDWCR/L07 19 12 125 12,0 6,0 5° - DC__0702 0,4
S16M-SDWCR/L07 23 16 150 14,0 8,0 5° - DC__0702 0,4

S20Q-SDWCR/L11 30 20 180 19,0 10,0 5° - DC__11T3 0,8


S25R-SDWCR/L11 35 25 200 21,5 12,5 5° - DC__11T3 0,8

For Inserts refer to pages C43 - C45

SPARES

Part Number Insert Key Anvil Anvil


Screw Screw
S12K-SDWC_07 to S16M-SDWC_07 F2505T K5507 - -
S20Q-SDWC_11 to S25R-SDWC_11 D4010T K5515 - -

C
For RIGHT HAND toolholders and inserts, specify R = S12K-SDWCR
For LEFT HAND toolholders and inserts, specify L = S12K-SDWCL

164
Boring Bars Posicut® System

SDXC 100o
Min. Bore
Dia.

SDXC 100°
Description Dimensions (mm) Inserts Gauge Insert
Min. Bore ø d l1 f h1 k z Radius
A12K-SDXCR/L07 16 12 125 9 6,0 5° 3° DC__0702 0,4
A16M-SDXCR/L07 20 16 150 11 8,0 5° 3° DC__0702 0,4

A16M-SDXCR/L11 20 16 150 11 8,0 5° 3° DC__11T3 0,8


A20Q-SDXCR/L11 25 20 180 13 10,0 5° 5° DC__11T3 0,8
A25R-SDXCR/L11 32 25 200 17 12,5 5° 5° DC__11T3 0,8

For Inserts refer to pages C43 - C45

SPARES

Part Number Insert Key Anvil Anvil


Screw Screw
A12K-SDXC_07 to A16M-SDXC_07 F2505T K5507 - -
A16M-SDXC_11 to A25R-SDXC_11 D4010T K5515 - -

C
For RIGHT HAND toolholders and inserts, specify R = A12K-SDXCR
For LEFT HAND toolholders and inserts, specify L = A12K-SDXCL

165
Boring Bars Posicut® System

SDZC 95o
Min. Bore
Dia.

SDZC 95°
Description Dimensions (mm) Inserts Gauge Insert
Min. Bore ø d l1 l2 f h1 k z Radius
A12K-SDZCR/L07 19 12 138 125 12,0 6,0 5° - DC__0702 0,4
A16M-SDZCR/L07 23 16 163 150 14,0 8,0 5° - DC__0702 0,4
A20Q-SDZCL/R07 30 20 198 180 19,0 10,0 5° - DC__0702 0,4

A20Q-SDZCR/L11 30 20 198 180 19,0 10,0 5° - DC__11T3 0,8


A25R-SDZCR/L11 37 25 222 200 23,5 12,5 5° - DC__11T3 0,8

For Inserts refer to pages C43 - C45

SPARES

Part Number Insert Key Anvil Anvil


Screw Screw
A12K-SDZC_07 to A20Q-SDZC_07 F2505T K5507 - -
A20Q-SDZC_11 to A25R-SDZC_11 D4010T K5515 - -

C
For RIGHT HAND toolholders and inserts, specify R = S12K-SDZCR
For LEFT HAND toolholders and inserts, specify L = S12K-SDZCL

166
Boring Bars Posicut® System

SELC 97o 30’


Min. Bore
Dia.

SELC 97° 30’


Description Dimensions (mm) Inserts Gauge Insert
Min. Bore ø d l1 f h1 k z Radius
A20Q-SELCR/L12 25 20 180 13 10,0 5° 5° EC__12T3 0,8
A25R-SELCR/L12 32 25 200 17 12,5 5° 5° EC__12T3 0,8
A32S-SELCR/L12 40 32 250 22 16,0 5° 5° EC__12T3 0,8

For Inserts refer to pages C51 - C52

SPARES

Part Number Insert Key Anvil Anvil


Screw Screw
A20Q-SELCR/L12 to A32S-SELC_12 F4011T K5520 - -

C
For RIGHT HAND toolholders and inserts, specify R = A20Q-SELCR
For LEFT HAND toolholders and inserts, specify L = A20Q-SELCL

167
Boring Bars Posicut® System

SELP 97o 30’


Min. Bore
Dia.

SELP 97° 30’


Description Dimensions (mm) Inserts Gauge Insert
Min. Bore ø d l1 f h1 k z Radius
S06F-SELPR/L04 8 6 80 4 4,2 10° 0° EP__0402 0,4
A08H-SELPR/L04 11 8 100 6 4,0 8° 0° EP__0402 0,4

A08H-SELPR/L06 11 8 100 6 4,0 8° 0° EP__0602 0,4


A10K-SELPR/L06 13 10 125 7 5,0 5° 3° EP__0602 0,4

A10K-SELPR/L08 13 10 125 7 5,0 5° 3° EP__08M3 0,8


A12K-SELPR/L08 16 12 125 9 6,0 5° 3° EP__08M3 0,8
A16M-SELPR/L08 20 16 150 11 8,0 5° 3° EP__08M3 0,8
A20Q-SELPR/L08 24 20 180 13 10,0 5° 5° EP__08M3 0,8
A25R-SELPR/L08 31 25 200 17 12,5 5° 5° EP__08M3 0,8
A32S-SELPR/L08 39 32 250 22 16,0 5° 5° EP__08M3 0,8

Anti-Vibration Bars
Description Dimensions (mm) Inserts Gauge Insert
Min. Bore ø d l1 f h1 k z Radius
D08H-SELPR/06 11 8 100 6 4,0 8° 0° EP__0602 0,4

D10K-SELPR/L08 13 10 125 7 5,0 5° 3° EP__08M3 0,8


D12K-SELPR/L08 16 12 125 9 6,0 5° 3° EP__08M3 0,8
D16M-SELPR/L08 20 16 150 11 8,0 5° 3° EP__08M3 0,8
D20Q-SELPR/L08 24 20 180 13 10,0 5° 5° EP__08M3 0,8
For Inserts refer to pages C53 - C57

SPARES

Part Number Insert Key Anvil Anvil


Screw Screw
S06F-SELP_04 to A08H-SELP_04 F2004T K5506 - -
A08H-SELP_06 to A10K-SELP_06 F2505T K5507 - -
A10K-SELP_08 to A32S-SELP_08 A3006T K5509 - -

C
For RIGHT HAND toolholders and inserts, specify R = S06F-SELPR
For LEFT HAND toolholders and inserts, specify L = S06F-SELPL

168
Boring Bars Posicut® System

SEUP 93o
Min. Bore
Dia.

SEUP 93°
Description Dimensions (mm) Inserts Gauge Insert
Min. Bore ø d l1 f h1 k z Radius
S06F-SEUPR/L04 8 6 80 4 4,2 10° 0° EP__0402 0,4

A08H-SEUPR/L06 11 8 100 6 4 8° 0° EP__0602 0,4


A10K-SEUPR/L06 13 10 125 7 5 5° 3° EP__0602 0,4

A10K-SEUPR/L08 13 10 125 7 5 5° 3° EP__08M3 0,8


A12K-SEUPR/L08 16 12 125 9 6 5° 3° EP__08M3 0,8
A16M-SEUPR/L08 20 16 150 11 8 5° 3° EP__08M3 0,8

For Inserts refer to pages C53 - C57

SPARES

Part Number Insert Key Anvil Anvil


Screw Screw
S06F-SEUP_04 F2004T K5506 - -
A08H-SEUP_06 to A10K-SEUP_06 F2505T K5507 - -
A10K-SEUP_08 to A16M-SEUP_08 A3006T K5509 - -

C
For RIGHT HAND toolholders and inserts, specify R = S06F-SEUPR
For LEFT HAND toolholders and inserts, specify L = S06F-SEUPL

169
Boring Bars Posicut® System

SSKC 75o
Min. Bore
Dia.

SSKC 75°
Description Dimensions (mm) Inserts Gauge Insert
Min. Bore ø d l1 f h1 k z Radius
A16M-SSKCR/L09 20 16 150 11 8,0 5° 3° SC__09T3 0,8
A20Q-SSKCR/L09 25 20 180 13 10,0 5° 5° SC__09T3 0,8
A25R-SSKCR/L09 32 25 200 17 12,5 5° 5° SC__09T3 0,8

For Inserts refer to pages C61 - C62

SPARES

Part Number Insert Key Anvil Anvil


Screw Screw
A16M-SSKC_09 D4008T K5515 - -
A20Q-SSKC_09 to A25R-SSCK_09 D4010T K5515 - -

C
For RIGHT HAND toolholders and inserts, specify R = A16M-SSKCR
For LEFT HAND toolholders and inserts, specify L = A16M-SSKCL

170
Boring Bars Posicut® System

SSSC 45o
Min. Bore
Dia.

SSSC 45°
Description Dimensions (mm) Inserts Gauge Insert
Min. Bore ø d l1 f h1 k z Radius
A16M-SSSCR/L09 20 16 150 11 8,0 5° - SC__09T3 0,8
A20Q-SSSCR/L09 25 20 180 13 10,0 5° - SC__09T3 0,8
A25R-SSSCR/L09 32 25 200 17 12,5 5° - SC__09T3 0,8

For Inserts refer to pages C61 - C62

SPARES

Part Number Insert Key Anvil Anvil


Screw Screw
A16M-SSSC_09 to A25R-SSSC_09 D4008T K5515 - -

C
For RIGHT HAND toolholders and inserts, specify R = A16M-SSSCR
For LEFT HAND toolholders and inserts, specify L = A16M-SSSCL

171
Boring Bars Posicut® System

STUC 93o

Min. Bore
Dia.

STUC 93°
Description Dimensions (mm) Inserts Gauge Insert
Min. Bore ø d l1 f h1 k z Radius
A16R-STUCR/L16 20 16 200 11 8,0 5° 3° TC__16T3 0,8
A20S-STUCR/L16 25 20 250 13 10,0 5° 3° TC__16T3 0,8
A25T-STUCR/L16 32 25 300 17 12,5 5° 5° TC__16T3 0,8
A32U-STUCR/L16 40 32 350 22 16,0 5° 5° TC__16T3 0,8

For Inserts refer to pages C69 - C70

SPARES

Part Number Insert Key Anvil Anvil


Screw Screw
A16R-STUC_16 D4008T K5515 - -
A20S-STUC_16 to A25T-STUC_16 D4010T K5515 - -
A32U-STUC_16 F3510T K5515 30,077 30,673

C
For RIGHT HAND toolholders and inserts, specify R = A16R-STUCR
For LEFT HAND toolholders and inserts, specify L = A16R-STUCL

172
Boring Bars Posicut® System

SVQC 107o 30’


Min. Bore
Dia.

SVQC 107° 30’


Description Dimensions (mm) Inserts Gauge Insert
Min. Bore ø d l1 f h1 k z Radius
A20Q-SVQCR/L13 25 20 180 13 10,0 5° 5° VC__1303 0,8
A25R-SVQCR/L13 32 25 200 17 12,5 5° 5° VC__1303 0,8
A32U-SVQCR/L16 40 32 350 22 16,0 5° 5° VC__1604 0,8

For Inserts refer to pages C80 - C81

SPARES

Part Number Insert Key Anvil Anvil


Screw Screw
A20Q-SVQC_13 to A25R-SVQC_13 F3008T K5509 - -
A32U-SVQC_16 F3510T K5515 30.078 30.673

C
For RIGHT HAND toolholders and inserts, specify R = A20Q-SVQCR
For LEFT HAND toolholders and inserts, specify L = A20Q-SVQCL

173
Boring Bars Posicut® System

SVUC 93o
Min. Bore
Dia.

SVUC 93°
Description Dimensions (mm) Inserts Gauge Insert
Min. Bore ø d l1 f h1 k z Radius
A20Q-SVUCR/L13 24 20 180 13 10,0 5° - VC__1303 0,8
A25S-SVUCR/L13 31 25 250 17 12,5 5° - VC__1303 0,8

For Inserts refer to pages C80 - C81

SPARES

Part Number Insert Key Anvil Anvil


Screw Screw
A20Q-SVUC_13 to A25S-SVUC_13 F3008T K5515 - -

C
For RIGHT HAND toolholders and inserts, specify R = A20Q-SVUCR
For LEFT HAND toolholders and inserts, specify L = A20Q-SVUCL

174
Boring Bars Posicut® System

SWLP 95o
Min. Bore
Dia.

SWLP 95°
Description Dimensions (mm) Inserts Gauge Insert
Min. Bore ø d l1 f h1 k z Radius
S06F-SWLPR/L02 7,5 6 80 3,2 4,2 5° 0° WP__0201 0,2
A08H-SWLPR/L02 11,0 8 100 6 4 8° 3° WP__0201 0,2
A10H-SWLPR/L02 13,0 10 100 7 5 5° 3° WP__0201 0,2

A12K-SWLPR/L05 16,0 12 125 9 6 5° 3° WP__0503 0,4


A16M-SWLPR/L05 20,0 16 150 11 8 5° 5° WP__0503 0,4

For Inserts refer to page C90

SPARES

Part Number Insert Key Anvil Anvil


Screw Screw
S06F-SWLP_02 to A10H_SWLP_02 55F1803T K5506 - -
A12K-SWLP_05 to A16M-SWLP_05 A3006T K5509 - -

C
For RIGHT HAND toolholders and inserts, specify R = S06F-SWLPR
For LEFT HAND toolholders and inserts, specify L = S06F-SWLPL

175
Cartridges Posicut® System

E_31V 60°

E_31V 60°
Description Dimensions (mm) Inserts Gauge Insert
d l1 l2 f h h1 Radius
min. max.
E031V08R/L 8 30 - - 1,1 7 7 EP__0602 0,4
E131V10R/L 10 50 - - 1,5 8,2 8,5 EP__08M3 0,8
E131V12R/L 12 60 66 72 2,4 10,2 10,15 EP__08M3 0,8

For Inserts refer to pages C53 - C57

SPARES

Part Number Insert Key Adjusting Adjusting


Screw Screw Rod
E03_V08_ F2505T K5507 - -
E13_V10_ A3006T K5509 - -
E13_V12_ A3006T K5509 ASA30641 30901

C
For RIGHT HAND toolholders and inserts, specify R = E031V08R
For LEFT HAND toolholders and inserts, specify L = E031V08L

176
Cartridges Posicut® System

E_32V 45°

E_32V 45°
Description Dimensions (mm) Inserts Gauge Insert
d l1 l2 f h h1 Radius
min. max.
EM32V06R/L 6 25 - - 3,0 5,0 4,10 EP__0402 0,4
E032V08R/L 8 30 - - 1,1 7,0 7,00 EP__0602 0,4
E132V10R/L 10 50 - - 0,6 8,2 8,50 EP__08M3 0,8
E132V12R/L 12 60 66 72 0,2 10,2 10,15 EP__08M3 0,8

For Inserts refer to pages C53 - C57

SPARES

Part Number Insert Key Adjusting Adjusting


Screw Screw Rod
EM32V06_ F2004T K5506 - -
E03_V08_ F2505T K5507 - -
E13_V10_ A3006T K5509 - -
E13_V12_ A3006T K5509 ASA30641 30901

C
For RIGHT HAND toolholders and inserts, specify R = EM32V06R
For LEFT HAND toolholders and inserts, specify L = EM32V06L

177
Cartridges Posicut® System

E_36V 90°

E_36V 90°
Description Dimensions (mm) Inserts Gauge Insert
d l1 l2 f h h1 Radius
min. max.
E036V08R/L 8 30 - - 4,0 7,0 7,00 EP__0602 0,4
E136V10R/L 10 50 - - 5,0 8,2 8,15 EP__08M3 0,8
E136V12R/L 12 60 66 72 6,5 10,2 10,15 EP__08M3 0,8

For Inserts refer to pages C53 - C57

SPARES

Part Number Insert Key Adjusting Adjusting


Screw Screw Rod
E03_V08_ F2505T K5507 - -
E13_V10_ A3006T K5509 - -
E13_V12_ A3006T K5509 ASA30641 30901

C
For RIGHT HAND toolholders and inserts, specify R = E036V08R
For LEFT HAND toolholders and inserts, specify L = E036V08L

178
Cartridges Posicut® System

SEFP 90°
Min. Bore
Dia.

SEFP 90°
Description Dimensions (mm) Inserts Gauge Insert
Min. Bore ø b l1 l2 f e1 h h1 Radius
SEFPR/L06CAX0625 17 6 25 - 9 5 10 5,7 EP__0602 0,4
SEFPR/L07CAX0839 20 8 39 5 12 17 12 6,7 EP__08M3 0,8

For Inserts refer to pages C53 - C57

SPARES

Part Number Insert Key Axial Radial Cartridge


Screw Adjusting Adjusting Fixing
Screw Screw Screw
SE_P_06CAX0625 F2505T K5507 - ASR30602 CBS30646
SE_P_07CAX0839 A3006T K5509 ASA30643 ASR30603 CBS30647

C
For RIGHT HAND toolholders and inserts, specify R = SEFPR
For LEFT HAND toolholders and inserts, specify L = SEFPL

179
Cartridges Posicut® System

SELP 97° 30’


Min. Bore
Dia.

SELP 97° 30’


Description Dimensions (mm) Inserts Gauge Insert
Min. Bore ø b l1 l2 f e1 h h1 Radius
SELPR/L06CAX0625 17 6 25 - 9 5 10 5,7 EP__0602 0,4
SELPR/L07CAX0839 20 8 39 5 12 17 12 6,7 EP__08M3 0,8

For Inserts refer to pages C53 - C57

SPARES

Part Number Insert Key Axial Radial Cartridge


Screw Adjusting Adjusting Fixing
Screw Screw Screw
SELP_06CAX0625 F2505T K5507 - ASR30602 CBS30646
SELP_07CAX0839 A3006T K5509 ASA30643 ASR30603 CBS30647

C
For RIGHT HAND toolholders and inserts, specify R = SELPR
For LEFT HAND toolholders and inserts, specify L = SELPL

180
Cartridges Posicut® System

SESP 45°
Min. Bore
Dia.

SESP 45°
Description Dimensions (mm) Inserts Gauge Insert
Min. Bore ø b l1 l2 f e1 h h1 Radius
SESPR/L06CAX0625 17 6 25 - 9 5 10 5,7 EP__0602 0,4
SESPR/L07CAX0839 20 8 39 5 12 17 12 6,7 EP__08M3 0,8

For Inserts refer to pages C53 - C57

SPARES

Part Number Insert Key Axial Radial Cartridge


Screw Adjusting Adjusting Fixing
Screw Screw Screw
SESP_06CAX0625 F2505T K5507 - ASR30602 CBS30646
SESP_07CAX0839 A3006T K5509 ASA30643 ASR30603 CBS30647

C
For RIGHT HAND toolholders and inserts, specify R = SESPR
For LEFT HAND toolholders and inserts, specify L = SESPL

181
Technical Information – Turning

All Stellram’s products are supported by a highly technical sales team


backed by an extensive customer care policy.

Please contact us for additional information on any of the products


illustrated in this catalogue.

C
182
Technical Information
Failure Analysis

Cause Correction Failure


Intermittent heating of the A Use heat resistant grades with increased TaC.
cutting edge. High speed, B Use positive rake tools.
high volume metal removal. C Increase nose radius.
D Reduce speed, feed or depth of cut.
E Avoid use of coolant.
Thermal Cracking

Cutting tool excessively A Use tougher grade with higher colbalt content.
brittle. Tool too hard for B Use negative rake angle inserts.
application conditions. C Use larger nose radius.
D Use increased edge land.
E Increase cutting speed.
Chipping

Cutting tool too soft. A Use harder, more wear resistant grade.
Machine speed too fast. B Reduce cutting speed.
C Increase feed.
D Use coolant.

Excessive Flank Wear

Notching occurs at depth of A Increase approach angle to maximum.


cut line. Usually due to work B Use a larger corner radius for shallow cuts.
hardened surface, scale or C Reduce cutting speed and feed.
abrasion. D Vary depth of cut.

Notching

Cutting speed too slow for A Increase cutting speed.


material being machined. B Use friction reducing grade ie. TiAlN grade.
C Use high lubricity coolant.

Built-Up-Edge

Heavy feeds or higher cutting A Reduce cutting speed.


speeds. B Reduce feed.
C Use a harder grade.
D Use more heat resistant grade.

Deformation

Excessive heat and pressure A Use a harder grade.


welding of chip to rake. B Reduce speed.
C Reduce feed.

Crater Wear

183C
Technical Information
Surface Finish

The radius of the insert has a significant role to play in the quality of the surface finish,
which is directly in relation to the feed rate (fn ). With a larger radius, better surface finishes
can be maintained at higher feeds. The use of a big radius gives a larger surface contact
area and causes an increase in power and cutting force.

For roughing operations, it is preferable to choose a large radius to ensure corner strength
of the insert. However, for some materials it is preferable to use a smaller radius to maintain
a softer cut. The insert is more fragile but can qualify for operations that are sensitive to
vibrations.

Generally an insert is used with a maximum feed equal to half its radius. The minimum feed
is related to edge preparation or to the start of its chip control. An increase in cutting speed
can also contribute to surface quality.

fn

depth of the
rε feed mark

For a given radius:


fn The greater the waviness of machined
surface, the greater the feed rate.

depth of the
rε feed mark

fn

depth of the
feed mark

For a given feed rate:


The lower the waviness of machined
fn surface, the greater the radius.

depth of the
rε feed mark

C
184
Technical Information

The formula to calculate the feed rate:

Rmax x 8 rε
fn =
1000

f n2
Rmax = x 1000 (µm)
8 x rε

The mean value Ra, can be calculated with following formula:


f n2 x 50
Ra =

Nose radius, rε (mm)


Surface finish
0,2 0,4 0,8 1,2 1,6 2,4 3,2
Ra value (µm)
Feedrate, fn (mm/rev)

0,6 0,05 0,07 0,10 0,12 0,14 0,17 0,20

1,6 0,08 0,12 0,16 0,20 0,23 0,29 0,32

3,2 0,12 0,16 0,23 0,29 0,33 0,40 0,46

6,3 - 0,23 0,33 0,40 0,47 0,57 0,66

8,0 - - 0,40 0,49 0,57 0,69 0,80

Rmax = profile depth (µm)


rε = nose radius (mm)
fn = feed (mm/rev)

185 C
Technical Information
Surface Finish Comparison Chart

Rmax Ra = CLA = AA RMS Operation


µm µm µinch µm µinch
1,6 0,30 11.8 0,33 13.1

1,8 0,35 13.8 0,39 15.3

2,0 0,40 15.7 0,44 17.4

2,2 0,44 17.5 0,49 19.4

2,4 0,49 19.2 0,54 21.3

2,6 0,53 20.8 0,59 23.1

2,8 0,58 22.7 0,64 25.2

3,0 0,63 24.6 0,70 27.3

3,5 0,71 27.8 0,79 30.9

FINE FINISHING
4,0 0,80 31.4 0,89 34.8

4,5 0,90 35.2 1,00 39.1

5,0 0,99 38.8 1,10 43.1

6,0 1,20 47.2 1,30 52.4

7,0 1,40 55.1 1,50 61.2

8,0 1,60 63.0 1,80 70.0

9,0 1,80 71.0 2,00 78.8

10,0 2,00 79.0 2,20 87.7

15,0 3,20 126.0 3,10 140.0

MEDIUM
20,0 4,40 173.0 4,90 192.0

25,0 5,80 238.0 6,40 264.0

27,0 6,30 247.0 7,00 274.0


ROUGHING

30,0 7,40 292.0 8,20 324.0

35,0 8,80 346.0 9,80 384.0

40,0 10,70 422.0 11,00 468.0

45,0 12,50 485.0 13,90 538.0

50,0 14,00 552.0 15,50 613.0

Workpiece hardness and cutting speeds


Difference of hardness (HBN):
When the hardness of a workpiece is different from the value shown in the grade speed charts, multiply the cutting speed you have
obtained by the factor below to calculate a new cutting speed.

Work-piece
Soft (Hardness of workpiece) Hard

ISO/ANSI 120HBN 140HBN 160HBN 180HBN 200HBN 220HBN 240HBN 260HBN 280HBN 300HBN 320HBN 340HBN

P 1,42 1,25 1,13 1,0 0,93 0,86 0,75 0,71 0,66 - - -

M 1,40 1,22 1,10 1,0 0,93 0,86 0,80 0,70 0,69 - - -

K 1,40 1,34 1,30 1,25 1,20 1,10 1,05 1,0 0,94 0,90 0,85 0,82

C
186
Technical Information
Comparison Between Different Hardness Scales

Tensile Vickers Brinell Rockwell Tensile Vickers Brinell Rockwell


strength strength
N/mm2 HV HBN HRC HRB N/mm2 HV HBN HRC
255 80 76.0 - - 1030 320 304 32.2
270 85 80.7 - 41.0 1060 330 314 33.3
285 90 85.5 - 48.0 1095 340 323 34.4
305 95 90.2 - 52.0 1125 350 333 35.5
320 100 95.0 - 56.2 1155 360 342 36.6
350 110 105 - 62.3 1190 370 352 37.7
385 120 114 - 66.7 1220 380 361 38.8
415 130 124 - 71.2 1255 390 371 39.8
450 140 133 - 75.0 1290 400 380 40.8
480 150 143 - 78.7 1320 410 390 41.8
510 160 152 - 81.7 1350 420 399 42.7
545 170 162 - 85.0 1385 430 409 43.6
575 180 171 - 87.5 1420 440 418 44.5
610 190 181 - 89.5 1485 460 437 46.1
640 200 190 - 91.5 1555 480 450 47.7
660 205 195 - 92.5 1595 490 457 48.4
675 210 199 - 93.5 1630 500 465 49.1
690 215 204 - 94.0 1665 510 474 49.8
705 220 209 - 95.0 1700 520 482 50.5
720 225 214 - 96.0 1740 530 489 51.1
740 230 219 - 96.7 1775 540 496 51.7
770 240 228 20.3 98.1 1810 550 503 52.3
800 250 238 22.2 99.5 1845 560 511 53.0
820 255 242 23.1 - 1880 570 520 53.6
835 260 247 24.0 (101) 1920 580 527 54.1
850 265 252 24.8 - 1955 590 533 54.7
865 270 257 25.6 (102) 1995 600 538 55.2
900 280 266 27.1 - 2030 610 543 55.7
930 290 276 28.5 (105) 2070 620 549 56.3
950 295 280 29.2 - 2105 630 555 56.8
965 300 285 29.8 - 2145 640 561 57.3
995 310 295 31.0 - 2180 650 568 57.8

HV = Vickers hardness HRC = Rockwell hardness, C scale


HBN = Brinell hardness HRB = Rockwell hardness, B scale

187 C
Technical Information
Turning Terminology and Formulae

ISO Material Rm and Hardness Kc: N/mm2

400-600 N/mm2
2050
120-180 HBN
Unalloyed
Steels 600-950 N/mm2
2300
180-200 HBN

700-950 N/mm2
2599
200-280 HBN
Alloyed 950-1200 N/MM2
2851
Steels 280-355 HBN
P
1200-1400 N/mm2
3172
355-415 HBN
Tool 1200-1400 N/mm2
3895
Steels 355-415 HBN
Austenitic + Ferritic
1847
300 Series
Stainless Martensitic
2599
Steel 400 Series
M
Refractory
3199
P.H.
Grey
1200
GG-Ft
Spheroidal
1500
GGG-FGS
Cast Irons
Nodular
K 1600
GGGNi - L - N
Malleable
1050
GTS - MN/MP

<16% Si 116HBN 827


Aluminium & Alloys
N >16% Si 92HBN 965
Iron Based 2999

High Cobalt Based 3799


Temperature Nickel Based 3500
S Alloys Titanium Based
1500
425-456HBN

C
188
Technical Information
Turning Terminology and Formulae
Formulae Terminology
Dm x π x n Dm = Machined diameter mm
Vc = Cutting speed (m/min)
1000 Vc = Cutting speed m/min
n = Spindle speed rev/min
Vc x 1000 Tc = Period of engagement min
n = Spindle speed (rev/min)
Dm x π Qz = Metal removal cm3/min
lm = Machined length mm
Vc x ap x fn x kc
Pc = Power demand (kW) Pc = Power demand kW
60 x 1000 x ␩
Kc = Specific cutting force N/mm2
fn = Feed per revolution mm/rev
Qz = Vc x fn x ap Metal removal (cm3/min) kr = Cutting edge angle degree
R max = Profile depth µm
lm rε = Insert nose radius mm
Tc = Period of engagement (min) ap = Depth of cut mm
fn x n
␩ = Efficiency

Trigonometrical Equivalents

Dimension Part to be Found


Given A B a b c

a&c sin A = a ÷ c cos B = a ÷ c b= c -a


2 2

a&b tan A = a ÷ b cos B = a ÷ b c= a 2 + b2

c&b cos A = b ÷ c sin B = b ÷ c a= c 2 - b2

A&a B = 90º - A b = a x cot A c = a ÷ sin A

A&b B = 90º - A a = b x tan A c = b ÷ cos A

A&c B = 90º - A a = c x sin A b= c x cos A

Dimension Parts to Formula


Given be Found

abc A cos A = b2+c2-a2 ÷ 2bc


abA B sin B = b x sin A ÷ a
abA C C = 180 - (A + B)
aAB b b = a x sin B ÷ sin A
aAB c c = (a x sin C ÷ sin A) x
(a x sin (180 - A - B) ÷ sin A)
abC B B = 180 - (A + C)

189 C
Technical Information
Maximum Depth of Cut and Chip Thickness

When deciding on the maximum depth of cut (ap) for a given insert, the angle of the principal edge plays a
significant role in the type of the chip formed. For an angle close to 90°, the thickness of the chip will be
equal to the feed. In the other cases, it will be necessary to calculate it.

h = fn ␬r]
h = fn sin [ h = 2fn √ [(ap/2R). (1-ap/2R)]

␬r = 90° ␬r < 90° ␬r = cos-1. [1-ap/R]

The type of insert used plays a significant role in the rigidity of the cutting edge. A cutting edge angle of
␬ r 75° or 45° allows for difficult machining operations, i.e. interrupted and heavy roughing, but reduces the
capacity to machine profiles. The most robust insert shape is round and the most fragile standard insert is
the 35°diamond (V).

The size and type of insert determines the maximum depth of cut. In general, it is advisable to select a
cutting edge length in relation to the maximum depth of cut to be machined.

Cutting Edge Length for a given depth of cut (ap) and ␬r angle
A low depth of cut can still generate a large edge engagement

␬ /a
r p 1,00 2,00 3,00 4,00 5,00 6,00 7,00 8,00 9,00 10,00

90 1,00 2,00 3,00 4,00 5,00 6,00 7,00 8,00 9,00 10,00

75 1,04 2,06 3,10 4,14 5,18 6,20 7,24 8,28 9,32 10,34

60 1,14 2,31 3,45 4,62 5,77 6,93 8,08 9,25 10,39 11,56

45 1,42 2,82 4,24 5,66 7,06 8,48 9,91 11,30 12,73 14,15

30 2,00 4,00 6,00 8,00 10,00 12,00 14,00 16,00 18,00 20,00

C
190
Technical Information
Maximum Depth of Cut and Chip Thickness

To ensure safe machining operations the maximum theoretical edge engagement defined in the table below
should not be exceeded.

Maximum Depth of cut


Symbol Insert Type Max. edge length of cut

R Round 360° 0.4 x diameter

S Square 90° 2/3 x edge length

T Triangular 60° 1/2 x edge length

E Rhombic 75° 2/3 x edge length

C Rhombic 80° 2/3 x edge length

D Rhombic 55° 1/2 x edge length

V Rhombic 35° 1/4 x edge length

W Hexagonal 80° 1/4 x edge length

191 C
Technical Information
Insert Radius Compensation

Tool Style Insert Style & Radius Dimensions


Description d1 d2 d3 l1 l2 l3

A&G T style insert 0,4 0,00 0,396 - 0,289 0,688 -


Triangle, negative and positive
rake, 90°/0° SCEA.
C over insert NR
F l1
over
0,8 0,00 0,792 - 0,582 1,374 -
insert
NR 0° d2
X

1,2 0,00 1,191 - 0,871 2,062 -


l2
90°

1,6 0,00 1,587 - 1,163 2,748 -

B C style insert 0,4 - 0,297 0,008 0,028 0,424 -


100° diamond, negative and
positive rake, 75° / 15° SCEA.
F C over insert NR

To 0,8 - 0,594 0,015 0,056 0,975 -


preset 15°
point

l2
d2 1,2 - 0,891 0,023 0,081 1,272 -
75°
l1

1,6 - 1,189 0,030 0,109 1,697 -

B S style insert 0,4 - 0,279 0,023 0,089 0,485 -


Square, negative and positive
C over insert NR
rake, 75° / 15° SCEA.
F
To
preset 15° 0,8 - 0,561 0,048 0,178 0,973 -
point

d3 d2 l2 1,2 - 0,841 0,071 0,267 1,458 -


75°
l1

1,6 - 1,123 0,096 0,356 1,943 -

B&R T Style insert 0,4 - 0,206 0,099 0,371 0,767 -


Triangle, negative and positive
rake, 75° / 15° SCEA.
F C over insert NR
To l1 0,8 - 0,411 0,198 0,739 1,534 -
preset
point
15°

d2
l2
1,2 - 0,617 0,297 1,109 2,301 -
d3 75°

1,6 - 0,823 0,396 1,478 3,066 -

d1 - 11 = SC (sharp corner) to NR (nose radius). SCEA = Side cutting edge angle.


d2 - 12 = SC (sharp corner) to centerline NR (nose radius). ECEA = End cutting edge angle.
d3 - 13 = SC (sharp corner) to preset point.

C
14 = Over insert NR (nose radius) to preset point.

192
Technical Information
Insert Radius Compensation

Tool Style Insert Style & Radius Dimensions


Description d1 d2 d3 l1 l2 l3

C&F T Style insert 0,4 0,289 0,688 - 0,396 - -


Triangle, negative and positive
rake, 90° / 0’ ECEA.
C over insert NR
F
over 90°
0,8 0,582 1,374 - 0,792 - -
insert
NR

X

l2 1,2 0,871 2,062 - 1,191 - -
d1 d2 l1

1,6 1,163 2,748 - 1,587 - -

D&S S style insert 0,4 - 0,00 1,651 1,651 0,561 -


Square, negative and positive
rake, 45° / 45° ECEA and
F
over
C over insert NR
SCEA.
45°
insert 0,8 - 0,00 0,328 0,328 1,122 -
NR

d2 d3 l2
45°
1,2 - 0,00 0,492 0,492 1,684 -
l1

1,6 - 0,00 1,163 1,163 2,245 -

E T style insert 0,4 - 0,00 0,229 0,396 0,792 -


Triangle, negative and positive
rake, 60° / 30° SCEA.
F C over insert NR
SC 30° l1 0,8 - 0,00 0,457 0,792 1,587 -
insert

d2 d3
1,2 - 0,00 0,686 1,191 2,382 -
60°
l2

1,6 - 0,00 0,917 1,587 3,175 -

F C style insert 0,4 0,076 0,472 - 0,00 0,396 -


80° diamond, negative
and positive rake,
F C over insert NR
over
90° / 0° ECEA.
insert 90° 0,8 0,152 0,945 - 0,00 0,792 -
NR

X

l2
d1 d2 1,2 0,227 1,420 - 0,00 1,191 -
l1

1,6 0,305 1,892 - 0,00 1,587 -

d1 - 11 = SC (sharp corner) to NR (nose radius). SCEA = Side cutting edge angle.


d2 - 12 = SC (sharp corner) to centerline NR (nose radius). ECEA = End cutting edge angle.
d3 - 13 = SC (sharp corner) to preset point.

C
14 = Over insert NR (nose radius) to preset point.

193
Technical Information
Insert Radius Compensation

Tool Style Insert Style & Radius Dimensions


Description d1 d2 d3 l1 l2 l3

G C style insert 0,4 0,00 0,396 - 0,076 0,472 -


80° diamond, negative
and positive rake,
C over insert NR
F 90° / 0° ECEA. 0,8 0,00 0,792 - 0,152 0,792 -
over
insert
NR d2
X

l2 90° 1,2 0,00 1,191 - 0,229 1,420 -


d1 0°
l1

1,6 0,00 1,587 - 1,305 1,892 -

J T style insert 0,4 0,035 0,432 - 0,269 0,066 -


Triangle, negative and positive
rake, 93° / 3° rev. SCEA.
C over insert NR
F 0,8 0,071 0,864 - 0,538 1,331 -
over
insert
NR d2

1,2 0,107 1,298 - 0,808 1,996 -


93°

1,6 1,189 1,730 - 1,074 2,662 -

J D style insert 0,4 0,038 0,437 - 0,343 0,742 -


55° diamond, negative and
C over insert NR
positive rake, 93° / 3° rev.
F SCEA. 0,8 0,075 0,871 - 0,688 1,481 -
over
insert
NR d2
X

l2 93° 1,2 0,117 1,318 - 1,031 1,222 -


d1 3°
l1

1,6 0,157 1,745 - 1,374 2,962 -

J V style insert 0,4 0,066 0,462 - 0,838 1,237 -


35° diamond, negative
C and positive rake,
F
over
over 93° / 3° rev. SCEA. 0,8 0,129 0,924 - 1,679 2,471 -
insert
insert
NR
NR d2
X

l2
93°
1,2 0,195 1,387 - 2,517 3,708 -
d1 3°
l1

1,6 0,262 1,849 - 3,358 4,945 -

d1 - 11 = SC (sharp corner) to NR (nose radius). SCEA = Side cutting edge angle.


d2 - 12 = SC (sharp corner) to centerline NR (nose radius). ECEA = End cutting edge angle.
d3 - 13 = SC (sharp corner) to preset point.

C
14 = Over insert NR (nose radius) to preset point.

194
Technical Information
Insert Radius Compensation

Tool Style Insert Style & Radius Dimensions


Description d1 d2 d3 l1 l2 l3

L C style insert 0,4 0,041 0,437 - 0,041 0,437 -


80° diamond, negative
and positive rake, 95° / 5° rev.
F
C over insert NR ECEA and SCEA. 0,8 0,079 0,874 - 0,079 0,874 -
over
insert
NR d2

X
1,2 0,119 1,311 - 0,119 1,311 -
l2 95°
d1 5°
l1

1,6 0,157 1,747 - 0,157 1,747 -

L W style insert 0,4 0,041 0,437 - 0,041 0,437 -


80° trigon, negative
and positive rake,
C over insert NR
95° / 5° rev. ECEA and SCEA. 0,8 0,079 0,874 - 0,079 0,874 -
F
over
insert
NR d2

X 1,2 0,119 1,311 - 0,119 1,311 -


l2 95°
d1 l1

1,6 0,157 1,747 - 0,157 1,747 -

Tool Style Insert Style & Radius Dimensions


Description
d1 d2 l2 l3

K S style insert 0,4 0,089 0,485 0,279 0,023

C over insert NR
Square, negative
15°
F
and positive rake, 0,8 0,178 0,973 0,561 0,048
over
insert
75° 75° / 15° rev.
NR ECEA.
X 1,2 0,267 1,458 0,841 0,071
l3
l2
d1 d2 l4

1,6 0,356 1,943 1,123 0,096

0,4 0,028 0,424 0,297 0,007


K C style insert
80° diamond,
C over insert NR
15° negative
F 0,8 0,056 0,848 0,594 0,015
over
insert 75° and positive rake,
NR
75° / 15° rev.
X
ECEA. 1,2 0,081 1,272 0,891 0,022
l3 l2
d1 d2
l4
1,6 0,109 1,697 1,189 0,030

d1 - 11 = SC (sharp corner) to NR (nose radius). SCEA = Side cutting edge angle.


d2 - 12 = SC (sharp corner) to centerline NR (nose radius). ECEA = End cutting edge angle.
d3 - 13 = SC (sharp corner) to preset point.

C
14 = Over insert NR (nose radius) to preset point.

195
Grooving and Part-Off
Contents

Grooving Tools and Inserts Twin Edge . . . . . . . .D3 – D5

Grooving Tools and Inserts Triple Edge . . . . . . .D6 – D7

Ultra-Mini Grooving and Boring Toolholders . . . . . .D8

Boring Inserts Ultra-Mini . . . . . . . . . . . . . . . . . . . . . . . . . . . .D9


Grooving Inserts Ultra-Mini . . . . . . . . . . . . . . . . . . .D10 – D12
Threading Inserts Ultra-Mini . . . . . . . . . . . . . . . . . . . . . . .D13
Part-Off Technical Information . . . . . . . . . . . . . . . . . . . .D14

Part-Off Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D15

Part-Off Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D16

Part-Off Inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D16

Part-Off Tools Mini . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D17


Part-Off Inserts Mini . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D17

1 D
Grooving

Grooving Grade Descriptions


Optimum Grade Performance

• SFZ – A TiN PVD coated grade with a Coated


Code GRADE
micrograin substrate for machining at HC
lower speeds. Ideal for stainless steels Materials C ISO
SFZ

and ductile materials. C8 P01


P05
P10
C7 P15
P20

Increasing, wear resistance - Increasing cutting speed


Cutting Speed (Vc) m/min Unalloyed and
P25
Alloyed Steels
SFZ C6 P30
Rm Max - Min
ISO Material and P35
Hardness HC
Max - Min C5 P40

Unalloyed 600 N/mm2


P P45
270 135 P50
Steels
P 180HBN
M05
Austenitic + Ferritic M10
- -
300 series
M15
Stainless Martensitic M20
- - Stainless Steels
Steels 400 series M25
M Refractory M30
100 50
P.H.
M M35
Grey M40
270 135
GG-Ft C4 K01

Increasing - shock resistance - Increasing - feed


K05
Cast Irons Spheroidal-Ductile 230 115
GGG-FGS C3 K10
K K15
Malleable
155 80 Cast Irons C2 K20
GTS - MN/MP
K25
Aluminium
< 16% Si 116HB 915 360 C1 K30
& Alloys
Aluminium K K35
N & Silicon
> 16% Si 92HB 610 245 K40
N01
Iron Based 40 20
N05
High
Cobalt Based 30 15 N10
Temperature
Aluminium & Alloys
S Alloys Nickel Based 35 20 N15
N20
Titanium Based 55 25
N N25
N30
S01
S05
S10
High Temperature
S15
Alloys
S20
S S25
S30

D
2
External Grooving Toolholders

GR240
f f = f1 + s - a 1
s

GR240
Description Dimensions (mm) Nominal
b +/-0,1 h +/-0,1 h1 js14 l1 f1 +/-0,05 t maximum Groove Widths (W)
GR/L2401212M01 12 12 12 150 11,5 4
GR/L2401616M01 16 16 16 150 14,5 4 0,50 - 1,74
GR/L2402020K01 20 20 20 125 18,5 4
GR/L2401212M02 12 12 12 150 10,5 4
GR/L2401616M02 16 16 16 150 13,5 4 1,74 - 2,74
GR/L2402020K02 20 20 20 125 17,5 4
GR/L2401212M03 12 12 12 150 9,5 4
GR/L2401616M03 16 16 16 150 12,5 4 2,74 - 3,74
GR/L2402020K03 20 20 20 125 16,5 4
GR/L2401616M04 16 16 16 150 10,8 4
3,74 - 5,29
GR/L2402020K04 20 20 20 125 14,8 4

For Inserts refer to page D5.

SPARES

Part Number Clip Lock Pin Clamp Insert

G_2401010M0_ to G_2401616M0_ SN135 SN136 SG24083 G217


G_2402020K0_ SN135 SN136 SG24084 G217

D
3
Internal Grooving Toolholders

GR 230 / GR 233 / GR250 / GR253


t max.
l2
D min.

h1
f1

l1

l3

GR 230 / GR 233 / GR250 / GR253


Description Dimensions (mm) Nominal
D Minimum l2 reach l1 f t maximum Groove Widths (W)
GR233002001 20,0 25,0 130 13,3 3,0 0,50 - 1,74
GR233002002 20,0 25,0 130 13,3 3,0 1,74 - 2,74
GR233002003 20,0 25,0 130 13,3 3,0 2,74 - 3,74
GR233002004 20,0 25,0 130 13,3 3,0 3,74 - 5,29

GR253002501 25,0 30,0 150 17,5 4,7 0,50 - 1,74


GR253002502 25,0 30,0 150 17,5 4,7 1,74 - 2,74
GR253002503 25,0 30,0 150 17,5 4,7 2,74 - 3,74
GR253002504 25,0 30,0 150 17,5 4,7 3,74 - 5,29

GR230002001 20,0 60,0 180 13,3 3,0 0,50 - 1,74


GR230002002 20,0 60,0 180 13,3 3,0 1,74 - 2,74
GR230002003 20,0 60,0 180 13,3 3,0 2,74 - 3,74
GR230002004 20,0 60,0 180 13,3 3,0 3,74 - 5,29

GR250002501 25,0 80,0 250 17,5 4,7 0,50 - 1,74


GR250002502 25,0 80,0 250 17,5 4,7 1,74 - 2,74
GR250002503 25,0 80,0 250 17,5 4,7 2,74 - 3,74
GR250002504 25,0 80,0 250 17,5 4,7 3,74 - 5,29

For Inserts refer to page D5.

SPARES

Part Number Clamp Screw Insert


GR233_01/03 G83 G514 G217
GR233_04 G84 G514 G217

GR253_01/03 G83 G514 G217


GR253_04 G84 G514 G217

GR230_01/03 G83 G514 G217


GR230_04 G84 G514 G217

GR250_01/03 G83 G514 G217


GR250_04 G84 G514 G217

D
4
External Grooving Inserts

G217 Standard Groove Widths


s

Ȋ1 Ȋ1

a1
a1

G217
Description Dimensions (mm) Groove For Toolholder
s Ȋ1 a1 Number Number
G217005000 0,57 1° 0,06 0,5
G217006000 0,67 1° 0,06 0,6
G217007000 0,77 1° 0,06 0,7
G217008000 0,87 1° 0,06 0,8
G217009000 0,97 1° 0,06 0,9 0,1
G217010000 1,07 1° 0,06 1,0
G217011000 1,24 3° 0,1 1,1
G217013000 1,44 3° 0,1 1,3
G217016000 1,74 3° 0,1 1,6
G217018500 1,99 3° 0,1 1,85
G217021500 2,29 3° 0,1 2,15 0,2
G217026500 2,79 3° 0,1 2,65
G217031500 3,29 3° 0,1 3,15 0,3
G217041500 4,29 3° 0,1 4,15
0,4
G217051500 5,29 3° 0,1 5,15

All standard groove widths are to DIN standard 472/471 for circlip grooves.

G217 style full radius inserts


Description Dimensions (mm) Toolholder
w - 0,05 r1 a1 - 0,05 t maximum number
G217001020 2,0 1,0 0,2 3 / 4* 02
G217001530 3,0 1,5 0,2 3 / 4* 03
G217002040 4,0 2,0 0,2 3 / 4* 04
* in conjunction with relevant toolholder 3mm for internal, 4mm for external operations.

D
5
External Grooving Toolholders

GR/L 360

GR/L 360
Description Dimensions (mm) Nominal
b +/-0,1 h +/-0,1 h1 js14 l1 f1 +/-0,05 t maximum Groove Widths (W)
GR/L360121201 12 12 12 100 10,5 4
GR/L360161601 16 16 16 125 14,5 4
0,5 - 1,74
GR/L360202001 20 20 20 125 18,5 4
GR/L360252501 25 25 25 150 23,5 4
GR/L360121202 12 12 12 100 9,5 6
GR/L360161602 16 16 16 125 13,5 6
1,74 - 2,74
GR/L360202002 20 20 20 125 17,5 6
GR/L360252502 25 25 25 150 22,5 6
GR/L360161603 16 16 16 125 12,5 6
GR/L360202003 20 20 20 125 16,5 6 2,74 - 3,74
GR/L360252503 25 25 25 150 21,5 6
GR/L360202004 20 20 20 125 14,8 6
3,74 - 5,29
GR/L360252504 25 25 25 150 19,8 6

For Inserts refer to page D7.

SPARES

Part Number Clamp Screw Insert


GR/L360121201/02/03 G113 6-25 G312

GR/L360016101/02/03 G113 6-25 G312


GR/L360161604 G134 6-25 G312

GR/L360202001/02/03/04 G164 6-25 G312

GR/L360252501/02/03/04 G164 6-25 G312

D
6
External Grooving Inserts

G312 style full radius inserts


Description Dimensions (mm) Toolholder
w - 0,05 r1 a1 - 0,05 t maximum number
G312001020 2,0 1,0 0,3 6* 02
G312001530 3,0 1,5 0,3 6* 03
G312002040 4,0 2,0 0,3 6* 04
* in conjunction with relevant tool holder


13 I/C 3º

a1

3º a1
6º =16 º
W

G312 style DIN 471 / 472, DIN 983 / 984


Description Dimensions (mm) Toolholder
Groove Number w - 0,05 a1 - 0,05 t maximum number
G312005000 0,5 0,5 0,06 4*
G312006000 0,6 0,6 0,06 4*
G312007000 0,7 0,7 0,08 4*
G312008000 0,8 0,8 0,08 4*
G312009000 0,9 0,9 0,08 4* 01
G312010000 1,0 1,0 0,09 4*
G312011000 1,1 1,24 0,20 4*
G312013000 1,3 1,44 0,22 4*
G312016000 1,6 1,74 0,22 4*
G312018500 1,85 1,99 0,22 6*
G312021500 2,15 2,29 0,22 6* 02
G312026500 2,65 2,79 0,22 6*
G312031500 3,15 3,29 0,22 6* 03
G312041500 4,15 4,29 0,22 6*
04
G312051500 5,15 5,29 0,22 6*
* in conjunction with relevant tool holder

D
7
Ultra-Mini Grooving & Boring Toolholders

645 - 676

Ø4 Ø5

645

Ø6 Ø7

676

645 - 676
Description Dimensions (mm)
D b d e l1 h1 h2
6450012D 12 10,3 55 10 75 4 5
6450016D 16 14,0 55 10 75 4 5
6450020D 20 18,0 70 10 90 4 5
6760016D 16 14,0 55 10 75 6 7
6760020D 20 18,0 70 10 90 6 7

For Inserts refer to page D9 - D13.

SPARES

Part Number Screw


6450012D to 6760020D 110.64

D
8
Ultra-Mini Boring Inserts

050...
Min. Bore
Dia.

0,2
rad.

050...
Description Dimensions (mm) Toolholder
b f a l l1 tmax Min. Bore ø ø style
R050310 - 0,6 2,6 24 10 0,2 2,8 4,0 645…
R050316 - 0,6 2,6 30 16 0,2 2,8 4,0 645…
R050320 - 0,6 2,6 34 20 0,2 2,8 4,0 645…
R050410 - 1,5 3,5 24 10 0,3 4,0 4,0 645…
R050416 - 1,5 3,5 30 16 0,3 4,0 4,0 645…
R050420 - 1,5 3,5 34 20 0,3 4,0 4,0 645…
R050510 - 1,9 4,4 25 10 0,5 5,0 5,0 645…
R050515 - 1,9 4,4 30 15 0,5 5,0 5,0 645…
R050520 - 1,9 4,4 35 20 0,5 5,0 5,0 645…
R050525 - 1,9 4,4 40 25 0,5 5,0 5,0 645…
R050530 - 1,9 4,4 45 30 0,5 5,0 5,0 645…
R050615 - 2,3 5,3 30 15 0,5 6,0 6,0 676…
R050622 - 2,3 5,3 37 22 0,5 6,0 6,0 676…
R050625 - 2,3 5,3 40 25 0,5 6,0 6,0 676…
R050630 - 2,3 5,3 45 30 0,5 6,0 6,0 676…
R050720 - 2,7 6,3 35 20 0,6 6,8 7,0 676…
R050725 - 2,7 6,3 40 25 0,6 6,8 7,0 676…
R050730 - 2,7 6,3 45 30 0,6 6,8 7,0 676…

D
9
Ultra-Mini Grooving Inserts

060...

Min. Bore
Dia.

060...
Description Dimensions (mm) Toolholder
b f a l l1 tmax Min. Bore ø ø style
R060515 - 1,9 4,4 30 15 0,7 5,0 5,0 645…
R060520 - 1,9 4,4 35 20 0,7 5,0 5,0 645…
R060720 - 2,7 6,3 35 20 0,7 6,8 7,0 676…

070...
Min. Bore
Dia.

070...
Description Dimensions (mm) Toolholder
b f a l l1 tmax Min. Bore ø ø style
R070515 1,0 1,9 4,4 30 15 0,2 5,0 5,0 645…
R070520 1,0 1,9 4,4 35 20 0,2 5,0 5,0 645…

004...

Min. Bore
Dia.

004...
Description Dimensions (mm) Toolholder
b f d a l l1 tmax Min. Bore ø ø style
R004010010 1,0 1,5 2,4 3,5 24 10 0,8 4,0 4,0 645…
R004010016 1,0 1,5 2,4 3,5 30 16 0,8 4,0 4,0 645…
R004010020 1,0 1,5 2,4 3,5 34 20 0,8 4,0 4,0 645…

D
10
Ultra-Mini Grooving Inserts

005...
Min. Bore
Dia.

005...
Description Dimensions (mm) Toolholder
b f a l l1 tmax Min. Bore ø ø style
R005010010 1,0 1,9 4,4 25 10 1,0 5,0 5,0 645…
R005010015 1,0 1,9 4,4 30 15 1,0 5,0 5,0 645…
R005010020 1,0 1,9 4,4 35 20 1,0 5,0 5,0 645…
R005010025 1,0 1,9 4,4 40 25 1,0 5,0 5,0 645…
R005010030 1,0 1,9 4,4 45 30 1,0 5,0 5,0 645…
R005015010 1,5 1,9 4,4 25 10 1,0 5,0 5,0 645…
R005015015 1,5 1,9 4,4 30 15 1,0 5,0 5,0 645…
R005015020 1,5 1,9 4,4 35 20 1,0 5,0 5,0 645…
R005015025 1,5 1,9 4,4 40 25 1,0 5,0 5,0 645…
R005015030 1,5 1,9 4,4 45 30 1,0 5,0 5,0 645…
R005020010 2,0 1,9 4,4 25 10 1,0 5,0 5,0 645…
R005020015 2,0 1,9 4,4 30 15 1,0 5,0 5,0 645…
R005020020 2,0 1,9 4,4 35 20 1,0 5,0 5,0 645…
R005020025 2,0 1,9 4,4 40 25 1,0 5,0 5,0 645…
R005020030 2,0 1,9 4,4 45 30 1,0 5,0 5,0 645…

006...
Min. Bore
Dia.

006...
Description Dimensions (mm) Toolholder
b f a l l1 tmax Min. Bore ø ø style
R006010010 1,0 2,3 5,3 25 10 1,8 6,0 6,0 676…
R006010015 1,0 2,3 5,3 30 15 1,8 6,0 6,0 676…
R006010022 1,0 2,3 5,3 37 22 1,8 6,0 6,0 676…
R006010025 1,0 2,3 5,3 40 25 1,8 6,0 6,0 676…
R006010030 1,0 2,3 5,3 45 30 1,8 6,0 6,0 676…
R006015010 1,5 2,3 5,3 25 10 1,8 6,0 6,0 676…
R006015015 1,5 2,3 5,3 30 15 1,8 6,0 6,0 676…
R006015022 1,5 2,3 5,3 37 22 1,8 6,0 6,0 676…
R006015025 1,5 2,3 5,3 40 25 1,8 6,0 6,0 676…
R006015030 1,5 2,3 5,3 45 30 1,8 6,0 6,0 676…
R006020010 2,0 2,3 5,3 25 10 1,8 6,0 6,0 676…
R006020015 2,0 2,3 5,3 30 15 1,8 6,0 6,0 676…
R006020022 2,0 2,3 5,3 37 22 1,8 6,0 6,0 676…
R006020025 2,0 2,3 5,3 40 25 1,8 6,0 6,0 676…
R006020030 2,0 2,3 5,3 45 30 1,8 6,0 6,0 676…

D
11
Ultra-Mini Grooving Inserts

007...
Min. Bore
Dia.

007...
Description Dimensions (mm) Toolholder
b f a l l1 tmax Min. Bore ø ø style
R007010010 1,0 2,7 6,3 25 10 2,5 6,8 7,0 676…
R007010015 1,0 2,7 6,3 30 15 2,5 6,8 7,0 676…
R007010022 1,0 2,7 6,3 37 22 2,5 6,8 7,0 676…
R007010025 1,0 2,7 6,3 40 25 2,5 6,8 7,0 676…
R007010030 1,0 2,7 6,3 45 30 2,5 6,8 7,0 676…
R007015010 1,5 2,7 6,3 25 10 2,5 6,8 7,0 676…
R007015015 1,5 2,7 6,3 30 15 2,5 6,8 7,0 676…
R007015022 1,5 2,7 6,3 37 22 2,5 6,8 7,0 676…
R007015025 1,5 2,7 6,3 40 25 2,5 6,8 7,0 676…
R007015030 1,5 2,7 6,3 45 30 2,5 6,8 7,0 676…
R007020010 2,0 2,7 6,3 25 10 2,5 6,8 7,0 676…
R007020015 2,0 2,7 6,3 30 15 2,5 6,8 7,0 676…
R007020022 2,0 2,7 6,3 37 22 2,5 6,8 7,0 676…
R007020025 2,0 2,7 6,3 40 25 2,5 6,8 7,0 676…
R007020030 2,0 2,7 6,3 45 30 2,5 6,8 7,0 676…

D
12
Ultra-Mini Threading Inserts

004/5/6/7

Min. Bore
Dia.

005/6/7..
Description Dimensions (mm) Toolholder
Pitch e f a l l1 t Min. Bore ø ø style
Medium Pitch
R005051015 1,0 0,55 1,9 4,4 30 15 0,55 4,8 5,0 645…
R006061215 1,25 0,65 2,3 5,3 30 15 0,68 6,0 6,0 676…
R006081515 1,5 0,75 2,3 5,3 30 15 0,81 6,0 6,0 676…
R007081515 1,5 0,75 2,7 6,3 30 15 0,81 7,0 7,0 676…

Fine Pitch
R004020515 0,5 0,35 1,5 3,5 30 15 0,27 4,0 4,0 645…
R005020515 0,5 0,35 1,9 4,4 30 15 0,27 5,0 5,0 645…
R005040715 0,75 0,45 1,9 4,4 30 15 0,40 5,0 5,0 645…
R006051015 1,0 0,55 2,3 5,3 30 15 0,55 6,0 6,0 676…

D
13
Part-Off

Two part-off systems are available. The first is a block and blade system with cut-off widths
ranging from 2mm to 6mm. The second system is designed for Swiss Automatics with
cut-off ranges from 1,6mm to 3,0mm.

Parting-off Grade Description


Optimum Grade Performance

• SP3014 – A TiAlN PVD coated grade with Coated CVD Coated PVD
a sharp edge condition. Ideal for stainless Code GRADE GRADE
steels and high temperature alloys. HC HC
MP91M SP3014
Materials C ISO
• MP91M – A TiN-TiCN-Al2O3 CVD coated C8 P01
grade offering good wear resistance. Ideal P05
P10
for steels and cast irons.
C7 P15

Increasing, wear resistance - Increasing cutting speed


P20
Unalloyed and
P25
Alloyed Steels
Cutting Speed (Vc) m/min Coated C6 P30
P35
CVD PVD
Rm MP91M SP3014 C5 P40
ISO Material and
Hardness HC HC P P45
Max - Min Max - Min P50
400 - 600 N/mm 2 M05
350 140 430 200
Unalloyed 120 - 180HBN M10
Steels M15
600 - 950 N/mm2

Increasing - shock resistance - Increasing - feed


300 120 280 130
180 - 280HBN M20
Stainless Steels
2 M25
700 - 950 N/mm
270 100 255 120 M30
P 200 - 280 HBN
Alloyed 950 - 1200 N/mm 2
200 80 232 110
M M35

Steels M40
280 - 355 HBN
C4 K01
1200 - 1400 N/mm2
- - 158 75 K05
355 - 415 HBN
C3 K10
Austenitic + Ferritic K15
200 120 290 135
300 series
Cast Irons C2 K20
Stainless Martensitic K25
180 110 301 145
Steels 400 series C1 K30
M Refractory
- - 154 75 K K35
P.H. K40
Grey S01
360 140 425 200
GG-Ft S05
S10
Cast Irons Spheroidal-Ductile 280 110 365 175 High Temperature
GGG-FGS S15
Alloys
K S20
Malleable
GTS - MN/MP
260 100 245 115
S S25
S30
Iron Based - - 60 30
High
Cobalt Based - - 50 25
Temperature
S Alloys Nickel Based - - 55 25

Titanium Based - - 85 40

D
14
Part-Off Blades

Hardened Steel Blades

SGIH
Description Dimensions (mm)
h l1 Max. ø Inserts
SGIH26.2PSHD 26 110 75 TGT_2/2.4
SGIH26.3PSHD 26 110 75 TGT_3
SGIH26.4PSHD 26 110 75 TGT_4
SGIH26.5PSHD 26 110 75 TGT_4.8/5
SGIH32.3PSHD 32 150 100 TGT_3
SGIH32.4PSHD 32 150 100 TGT_4
SGIH32.5PSHD 32 150 125 TGT_4.8/5
SGIH32.6PSHD 32 150 125 TGT_6

For Inserts refer to page D16.

SPARES

Part Number Extracting


Wrench
SGIH26.2PSHD to SGIH32.6PSHD E219EXTKEY

SGTB
Description Dimensions (mm)
h1 h b L For blade
SGTB2026 26 20 20 87 SGIH26-
SGTB2526 26 25 25 87 SGIH26-
SGTB2032 32 20 20 100 SGIH32-
SGTB2532 32 25 25 110 SGIH32-
SGTB3232 32 32 32 120 SGIH32-

D
15
Part-Off Blocks

Tool Blocks

TGTB
Description Dimensions (mm) Accepts
a b d e Blades
TGTBN195 19,1 19,1 38,1 36,5 SGIH26.2/3/4/5/6
TGTBN196 19,1 19,1 47,6 36,5 SGIH32.3/4/5/6
TGTBN255 25,40 19,8 38,1 37,3 SGIH26.2/3/4/5/6
TGTBN256 25,40 19,8 47,6 37,3 SGIH32.3/4/5/6
TGTBN326 31,75 28,6 47,6 46,1 SGIH32.3/4/5/6

TGT Inserts
s s


2° 2° 2° 2°

TGTN TGTR/L

TGTN,TGTR & TGTL


Description s
TGTN2 2,21
TGTN2.4 2,39
TGTN3 3,10
TGTR38 3,10
TGTL38 3,10
TGTN4 4,09
TGTN4.8 4,78
TGTN5 5,08
TGTN6 6,35

D
16
Mini Part-Off Toolholders

STPOR

STPOR
Description Dimensions (mm) Max. Inserts
b l1 l2 l3 h h1 Part-off ø Part-Off
STPOR1010M1.6 10 150 33 17 10 10 32 STT_1.6
STPOR1010M2.0/2.4 10 150 33 17 10 10 32 STT_2.0/2.4
STPOR1212M1.6 12 150 33 17 12 12 32 STT_1.6
STPOR1212M2.0/2.4 12 150 33 17 12 12 32 STT_2.0/2.4
STPOR1616M2.0/2.4 16 150 33 17 16 16 32 STT_2.0/2.4
STPOR1616M3.0 16 150 33 17 16 16 32 STT_3.0
STPOR2020K2.0/2.4 20 125 33 17 20 20 32 STT_2.0/2.4
STPOR2020K3.0 20 125 33 17 20 20 32 STT_3.0

SPARES

Part Number Screw Driver


STPOR1010M1.6 to STPOR2020K3.0 F4015T T20

NOTE: The part number for these tools are Stellram specific as ISO 5608 does not cater for this type
of tool. Available in RIGHT HAND only.

Mini Part-Off Inserts


STTN

STTN
Description s l
STTN1.6 1,6 10
STTN2.0 2,0 10
l STTN2.4 2,4 10
STTN2.4CF 2,4 10
STTN3.0CF 3,0 10

D
17
Threading
Contents

Thread Form Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E2 – E3

Threading Insert Designation . . . . . . . . . . . . . . . . . . . . .E4 – E5

Threading Inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E6 – E33


Threading Toolholder Designation . . . . . . . . . . . . . . . . . . .E34

External Threading Toolholders . . . . . . . . . . . . . . . . . . . . . .E35

Internal Threading Toolholders . . . . . . . . . . . . . . . . .E36 – E37

Anvil Selection and Helix Calculation . . . . . . . . . . .E38 – E39

Technical Information . . . . . . . . . . . . . . . . . . . . . . . . . . .E40 – E57

1 E
Thread Form Index

Partial Profile 60° Partial Profile 55° ISO Unified

0,1082 P
P

0,1082 P
P
Nut Nut

Nut
Nut

0,8660 P
0,8660 P

0,0722 P
0,0722 P

0,6134 P
0,6134 P
60˚ 55˚ 60° Screw
60°
Screw

0,1443 P
0,1443 P
Screw Screw 0,1443 P 0,125 P
0,1443 P 0,125 P

ISO, UN W, BSPT ISO UN


PAGE E6 PAGE E7 PAGES PAGES
E8 - E10 E11 - E13

British Standard National Taper National Taper Pipe British Standard


Whitworth Pipe Thread Thread (Dryseal) Pipe Taper Thread

0,0328 P
P

0,1600 P
P
0,1601 P

P
0,0328 P

0,1373 P P
Nut Nut Nut
Nut

0,9602 P
0,6403 P

0,6403 P
0,9605 P

0,8657 P
0,8657 P

0,08 P
0,08 P

60° 60° 55°


55°

0,0328 P

0,1600 P
0,1601 P

0,0328 P

90° 0,1373 P 90°


90°
Screw Axis of screw Taper 1:16 Axis of screw Taper 1:16 Axis of screw Taper1:16
0,1373 P
W NPT NPTF BSPT
PAGES PAGES PAGES PAGE E21
E14 - E16 E17 - E18 E19 - E20

British Trapezoidal
ACME STUB ACME
Association (DIN 103)
P
0,2682 P

0,1808 P P P P
Nut Nut
Nut
1/2 d1 Play
0,5 P 0,7167 P

b
0,8167 P

b
Nut

0,6830 P
1/2 d1Play
Play

Play
1,9334 P
1,1363 P

1,8660 P
1,9334 P

a
a
0,3 P
0,6 P

0,5 P
1/2 d1

a
1/2 d1Play
1/2 d1

47,5° 29° 29° 30°


Play

0,8167 P

a
0,7167 P

0,6830 P
1/2 d1
0,2682 P

c c

Screw Screw Screw Screw


0,1808 P
BA ACME STUBACME TR
PAGE E22 PAGE E23 PAGE E24 PAGE E25

Panzer Gewinde
Round (DIN 405) Unified J Form Metric J Form
(DIN 40430)
P P
0,1082 P

P
0,1082 P

0,2211 P P Nut 0,2706P 0,2706P


0,6830 P
0,05 P

Nut Nut
1,8660 P

0,8660 P
0,8660 P

30° 80°
0,107 P

0,5774 P
0,5774 P
0,05 P

0,0902 P
0,0902 P

Nut
0,2385 P 60° 60°
Screw Screw
0,6830 P
0,05 P

0,1804 P

Screw
0,1804 P

0,2385 P 0,2560 P
0,107 P
Screw 0,107 P
0,050 P 0,1804 P 0,125 P 0,1804 P 0,125 P

RD PG UNJ MJ
PAGE E26 PAGE E27 PAGE E28 PAGE E29

E
2
Thread Form Index

Buttress (SAGE) British Buttress American Buttress


API V0.038
DIN 513 BS1657 45/7°
P P

0,2453 P

0,1520 P
P 0,152 P P

0,0627 P
0,0627 P

0,1632 P Nut
0,3 P 1/2 d1 Play

Nut 0,1632 P 1,651 P


Nut Nut

Play
Play

1/2 d1Play

0,1059 P

1/2 d1
0,3 P
1/2 d1

0,5059 P

0,3 P
0,8906 P
0,2 P
0,5059 P

0,4873 P
0,3 P
0,3 P
0,8906 P

0,2 P

1/2 d1 Play
Play

1/2 d1 Play
60°
1/2 d1

45°

1/2 d1 Play
45°
Play

3° 30°
0,1395 P

0,06 P
7° 7°
1/2 d1

Screw 90°
Screw Screw Axis of screw
0,1632 P 0,1632 P

SAGE BBUTT ABUTT API 38


Available by PAGE E30 PAGE E31 PAGES
Quotation E32 - E33

API V0.040 API V0.050 API V0.055 API V0.065 & PAC
0,075 P P
0,1723 P

0,1728 P

P 0,06 P P

0,1723 P
0,1666 0,06 P P
1,1016 P
Nut 0,047
1,27 P 1,27 P
Nut Nut Nut

0,0476 0,0559 0,0406


0,055

0,0406 0,0559 0,0559


0,015 R

0,1441
0,015 R
0,8615 P

0,8640 P

0,8615 P
0,5892 P

0,5912 P

0,5892 P
60° 60° 60°
60°
0,1 P
0,1 P

0,1 P
0,1 P 0,1 P
90° 90° 0,1 P 90°
Axis of screw Axis of screw 0,047 Axis of screw Axis of screw
0,015 R

API 40 API 50 API 55 API 65, PAC


PAGES PAGES PAGES PAGES E32 - E33
E32 - E33 E32 - E33 E132 - E33 PAC: Available
by Quotation

Note: Other thread forms available by quotation.

E
3
Threading Insert Designation

16 1
E 2
R 3
20 4

1 Size 3 Design
L R
IC

Left Hand Right Hand


L IC
mm Inch
06 5/32

08 3/16 4 Thread Pitch or TPI


11 1/4 P
Partial Profile 60° or 55°
16 3/8

22 1/2

22U 1/2U
Thread Pitch
27 5/8 mm T.P.I
27U 5/8U A 0,5 - 1,5 48 - 16

G 1,75 - 3 14 - 8

AG 0,5 - 3 48 - 8

2 Utilisation N 3,5 - 5 7 - 5

E I U Q 5,5 - 6 4 1/2 - 4

U (22) 5,5 - 8 4 1/2 - 3 1/4

U (27) 6,5 - 9 2 3/4 - 4

P
Full Profile
0,35 to 8,0 mm (72-3 T.P.I)
External Internal Neutral
Pitch sizes stated on all
thread form part numbers

E
4
Threading Insert Designation

UN5
-
6
SFZ 7

5 Thread Form 6 Other


Partial Profile Full Profile
SC M T Z
60° 60 60° MJ

55° 55 60° NPT


Swarf control Multi-tooth style and
style number of teeth
60° NPTF
Full Profile

45°/7° ABUTT 60° PAC


7 Type of Grade
29° ACME 80° PG SFZ/SP4036 Coated PVD

For grade descriptions, refer to page: E57


60° API RD 30° RD

60° API 3°/30° SAGE

47,5° BA 29° STACME

45°/7° BBUTT 30° TR

55° BSPT 60° UN

3°/10° BUTT 60° UNJ

12° ELC 3˚/10° VAM

60° ISO 55° W

E
5
60° partial profile
y
External Partial Profile 60° Form ic
For Unified & I.S.O metric thread forms
x

60˚
l

Right Hand Inserts Left Hand Inserts


Size Description Pitch T.P.I Nose X Y Description
Range Range Radius mm mm
mm mm
11 11ERA60 0,5 - 1,5 48 - 16 0,07 0,8 0,9 11ELA60
16 16ERA60 0,5 - 1,5 48 - 16 0,09 0,8 0,9 16ELA60
16ERG60 1,75 - 3,5 14 - 8 0,15 1,2 1,7 16ELG60
16ERAG60 0,5 - 3,0 48 - 8 0,10 1,2 1,7 16ELAG60
22 22ERN60 3,5 - 5.0 7 - 5 0,48 1,7 2,5 22ELN60
27 27ERQ60 5,5 - 6,0 4.5 - 4 0,79 2,6 3,1 27ELQ60

y
U Style Inserts
Size Description Pitch T.P.I Nose X Y
ic
Range Range Radius mm mm x
mm mm
22 22EILRU60 5,5 - 8,0 4.5 - 3.25 0,79 0,6 11,0
27 27EILRU60 6,5 - 9,0 4 - 2.75 0,85 1,0 13,7 l

Internal Partial Profile 60° Form l

For Unified & I.S.O metric thread forms


x

ic
y

Right Hand Inserts Left Hand Inserts


Size Description Pitch T.P.I Nose X Y Description
Range Range Radius mm mm
mm mm
6 06IRA60 0,5 - 1,25 48 - 20 0,07 0,8 0,9 -
8 08IRA60 0,5 - 1,5 48 - 16 0,09 0,8 0,9 08ILA60
11 11IRA60 0,5 - 1,5 48 - 16 0,15 1,2 1,7 11ILA60
16 16IRA60 0,5 - 1,5 48 - 16 0,10 1,2 1,7 16ILA60
16IRG60 1,75 - 3,0 14 - 8 0,15 1,2 1,7 16ILG60
16IRAG60 0,5 - 3,0 48 - 8 0,10 1,2 1,7 16ILAG60
22 22IRN60 3,5 - 5.0 7 - 5 0,32 1,7 2,5 22ILN60
27 27IRQ60 5,5 - 6,0 4.5 - 4 0,45 2,6 3,1 27ILQ60

y
U Style Inserts
Size Description Pitch T.P.I Nose X Y ic
Range Range Radius mm mm x
mm mm
8 08ILRU60 1,75 - 2,0 14 - 11 0,15 0,8 4,0
l

The left hand inserts table includes the same size, pitch range, T.P.I range, nose radius and X, Y information as the right hand inserts table.

E
6
55° partial profile
y
External Partial Profile 55° Form ic
For British Standard Whitworth & British
x
Standard Parallel Pipe
55˚
l

Right Hand Inserts Left Hand Inserts


Size Description Pitch T.P.I Nose X Y Description
Range Range Radius mm mm
mm mm
11 11ERA55 0,5 - 1,5 48 - 16 0,07 0,8 0,9 11ELA55
16 16ERA55 0,5 - 1,5 48 - 16 0,07 0,8 0,9 16ELA55
16ERG55 1,75 - 3,0 14 - 8 0,25 1,2 1,7 16ELG55
16ERAG55 0,5 - 3,0 48 - 8 0,07 1,2 1,7 16ELAG55
22 22ERN55 3,5 - 5,0 7 - 5 0,52 1,7 2,5 22ELN55
27 27ERQ55 5,5 - 6,0 4.5 - 4 0,82 2,6 3,1 27ELQ55

y
U Style Inserts
Size Description Pitch T.P.I Nose X Y
ic
Range Range Radius mm mm
x
mm mm
22 22EILRU55 5,5 - 8,0 4.5 - 3.25 0,82 0,9 11,0
27 27EILRU55 6,5 - 9,0 4 - 2.75 0,97 1,2 13,7 l

Internal Partial Profile 55° Form l


For British Standard Whitworth & British
Standard Parallel Pipe x

ic
y

Right Hand Inserts Left Hand Inserts


Size Description Pitch T.P.I Nose X Y Description
Range Range Radius mm mm
mm mm
6 06IRA55 0,5 - 1,25 48 - 20 0,07 0,6 0,6 -
8 08IRA55 0,5 - 1,5 48 - 16 0,07 0,6 0,7 08ILA55
11 11IRA55 0,5 - 1,5 48 - 16 0,07 0,8 0,9 11ILA55
16 16IRA55 0,5 - 1,5 48 - 16 0,07 0,8 0,9 16ILA55
16IRG55 1,75 - 3,0 14 - 8 0,13 1,2 1,7 16ILG55
16IRAG55 0,5 - 3,0 48 - 8 0,07 1,2 1,7 16ILAG55
22 22IRN55 3,5 - 5,0 7 - 5 0,52 1,7 2,5 22ILN55
27 27IRQ55 5,5 - 6,0 4.5 - 4 0,82 2,6 3,1 27ILQ55

y
U Style Inserts
Size Description Pitch T.P.I Nose X Y ic
Range Range Radius mm mm x
mm mm
8 08ILRU55 1,75 - 2,0 14 - 11 0,25 0,8 4,0
l

The left hand inserts table includes the same size, pitch range, T.P.I range, nose radius and X, Y information as the right hand inserts table.

E
7
ISO Metric
y
External ISO ic

Standard reference: I.S.O 262 (DIN 13)


x
Tolerance class: 6g / 6H
60˚
l

Right Hand Inserts Left Hand Inserts


Size Description Pitch Nose X Y Description
mm Radius mm mm
mm
11 11ER0,35ISO 0,35 0,06 0,8 0,4 11EL0,35ISO
11ER0,4ISO 0,4 0,07 0,7 0,4 11EL0,4ISO
11ER0,45ISO 0,45 0,08 0,7 0,4 11EL0,45ISO
11ER0,5ISO 0,5 0,08 0,6 0,6 11EL0,5ISO
11ER0,6ISO 0,6 0,09 0,6 0,6 11EL0,6ISO
11ER0,7ISO 0,7 0,10 0,6 0,6 11EL0,7ISO
11ER0,75ISO 0,75 0,10 0,6 0,6 11EL0,75ISO
11ER0,8ISO 0,8 0,13 0,6 0,6 11EL0,8ISO
11ER1,0ISO 1,0 0,14 0,7 0,7 11EL1,0ISO
11ER1,25ISO 1,25 0,18 0,8 0,9 11EL1,25ISO
11ER1,5ISO 1,5 0,22 0,8 1,0 11EL1,5ISO
11ER1,75ISO 1,75 0,25 0,8 1,1 11EL1,75ISO
11ER2,0ISO 2,0 0,29 0,8 0,9 11EL2,0ISO
16 16ER0,35ISO 0,35 0,06 0,8 0,4 16EL0,35ISO
16ER0,4ISO 0,4 0,07 0,7 0,4 16EL0,4ISO
16ER0,45ISO 0,45 0,08 0,7 0,4 16EL0,45ISO
16ER0,5ISO 0,5 0,08 0,6 0,6 16EL0,5ISO
16ER0,6ISO 0,6 0,09 0,6 0,6 16EL0,6ISO
16ER0,7ISO 0,7 0,10 0,6 0,6 16EL0,7ISO
16ER0,75ISO 0,75 0,10 0,6 0,6 16EL0,75ISO
16ER0,8ISO 0,8 0,13 0,6 0,6 16EL0,8ISO
16ER1,0ISO 1,0 0,14 0,7 0,7 16EL1,0ISO
16ER1,25ISO 1,25 0,18 0,8 0,9 16EL1,25ISO
16ER1,5ISO 1,5 0,22 0,8 1,0 16EL1,5ISO
16ER1,75ISO 1,75 0,25 0,9 1,2 16EL1,75ISO
16ER2,0ISO 2,0 0,29 1,0 1,3 16EL2,0ISO
16ER2,5ISO 2,5 0,36 1,1 1,5 16EL2,5ISO
16ER3,0ISO 3,0 0,46 1,2 1,6 16EL3,0ISO
22 22ER3,5ISO 3,5 0,53 1,6 2,3 22EL3,5ISO
22ER4,0ISO 4,0 0,61 1,6 2,3 22EL4,0ISO
22ER4,5ISO 4,5 0,68 1,7 2,4 22EL4,5ISO
22ER5,0ISO 5,0 0,76 1,7 2,5 22EL5,0ISO
27 27ER5,5ISO 5,5 0,79 1,9 2,7 27EL5,5ISO
27ER6,0ISO 6,0 0,89 2,0 2,9 27EL6,0ISO

U Style Inserts y

Size Description Pitch Nose X Y


mm Radius mm mm ic
mm x

22 22ELRU5,5ISO 5,5 0,79 2,3 11,0


22ELRU6,0ISO 6,0 0,87 2,6 11,0
l
27 27ELRU8,0ISO 8,0 1,15 2,4 13,7

The left hand inserts table includes the same size, pitch, nose radius and X, Y information as the right hand inserts table.

E
8
ISO Metric Continued..

Multi Tooth
Size Description Pitch X Y
l
mm mm mm
16 16IR1,0ISO3M 1,0 2,6 -
16IR1,5ISO2M 1,5 1,6 2,4 x
22 22IR1,5ISO3M 1,5 2,4 3,8
22IR2,0ISO2M 2,0 3,0 - ic
y
22IR2,0ISO3M 2,0 4,9 -
27 27IR3,0ISO2M 3,0 4,3 -

Internal ISO l
Standard reference: I.S.O 262 (DIN 13)
Tolerance class: 6g / 6H
x

ic
y

Right Hand Inserts Left Hand Inserts


Size Description Pitch Nose X Y Description
mm Radius mm mm
mm
6 06IR0.5ISO 0,5 0,04 0,6 0,5 -
06IR0.75ISO 0,75 0,06 0,6 0,5 -
06IR1.0ISO 1,0 0,08 0,6 0,6 -
06IR1.25ISO 1,25 0,10 0,6 0,7 -
8 08IR0.5ISO 0,5 0,06 0,6 0,5 08IL0.5ISO
08IR0.75ISO 0,75 0,06 0,6 0,5 08IL0.75ISO
08IR1.0ISO 1,0 0,11 0,6 0,6 08IL1.0ISO
08IR1.25ISO 1,25 0,10 0,6 0,7 08IL1.25ISO
08IR1.5ISO 1,5 0,11 0,6 1,0 08IL1.5ISO
08IR1.75ISO 1,75 0,13 0,6 1,0 08IL1.75ISO
11 11IR0.35ISO 0,35 0,03 0,8 0,3 11IL0.35ISO
11IR0.4ISO 0,4 0,04 0,8 0,4 11IL0.4ISO
11IR0.45ISO 0,45 0,04 0,8 0,4 11IL0.45ISO
11IR0.5ISO 0,5 0,04 0,6 0,6 11IL0.5ISO
11IR0.6ISO 0,6 0,05 0,6 0,6 11IL0.6ISO
11IR0.7ISO 0,7 0,06 0,6 0,6 11IL0.7ISO
11IR0.75ISO 0,75 0,06 0,6 0,6 11IL0.75ISO
11IR0.8ISO 0,8 0,06 0,6 0,6 11IL0.8ISO
11IR1.0ISO 1,0 0,08 0,6 0,7 11IL1.0ISO
11IR1.25ISO 1,25 0,10 0,8 0,8 11IL1.25ISO
11IR1.5ISO 1,5 0,11 0,8 1,0 11IL1.5ISO
11IR1.75ISO 1,75 0,13 0,8 1,0 11IL1.75ISO
11IR2.0ISO 2,0 0,14 0,8 1,1 11IL2.0ISO
11IR2.5ISO 2,5 0,18 0,8 1,3 11IL2.5ISO
16 16IR0.35ISO 0,35 0,03 0,8 0,3 16IL0.35ISO
16IR0.4ISO 0,4 0,04 0,8 0,4 16IL0.4ISO
16IR0.45ISO 0,45 0,04 0,8 0,4 16IL0.45ISO
16IR0.5ISO 0,5 0,04 0,6 0,6 16IL0.5ISO
16IR0.6ISO 0,6 0,05 0,6 0,6 16IL0.6ISO
16IR0.7ISO 0,7 0,06 0,6 0,6 16IL0.7ISO

The left hand inserts table includes the same size, pitch, nose radius and X, Y information as the right hand inserts table.

E
9
ISO Metric Continued..

ic
y

Right Hand Inserts Left Hand Inserts


Size Description Pitch Nose X Y Description
mm Radius mm mm
mm
16 16IR0.75ISO 0,75 0,06 0,6 0,6 16IL0.75ISO
16IR0.8ISO 0,8 0,06 0,6 0,6 16IL0.8ISO
16IR1.0ISO 1,0 0,08 0,6 0,7 16IL1.0ISO
16IR1.25ISO 1,25 0,10 0,8 0,9 16IL1.25ISO
16IR1.5ISO 1,5 0,11 0,8 1,0 16IL1.5ISO
16IR1.75ISO 1,75 0,13 0,9 1,2 16IL1.75ISO
16IR2.0ISO 2,0 0,14 1,0 1,3 16IL2.0ISO
16IR2.5ISO 2,5 0,18 1,1 1,5 16IL2.5ISO
16IR3.0ISO 3,0 0,23 1,1 1,5 16IL3.0ISO
16IR3.5ISO 3,5 0,25 1,2 1,8 16IL3.5ISO
22 22IR3.5ISO 3,5 0,25 1,6 2,3 22IL3.5ISO
22IR4.0ISO 4,0 0,33 1,6 2,3 22IL4.0ISO
22IR4.5ISO 4,5 0,36 1,6 2,4 22IL4.5ISO
22IR5.0ISO 5,0 0,39 1,6 2,6 22IL5.0ISO
27 27IR4.0ISO 4,0 0,33 1,6 2,3 27IL4.0ISO
27IR5.0ISO 5,0 0,39 1,6 2,4 27IL5.0ISO
27IR5.5ISO 5,5 0,38 1,8 2,8 27IL5.5ISO
27IR6.0ISO 6,0 0,41 1,8 3,1 27IL6.0ISO

U Style Inserts y

Size Description Pitch Nose X Y


mm Radius mm mm ic
mm x
22 22ILRU5.5ISO 5,5 0,38 2,4 11,0
22ILRU6.0ISO 6,0 0,41 2,1 11,0
l
27 27ILRU8.0ISO 8,0 0,55 2,4 13,7

Multi Tooth
Size Description Pitch X Y
mm mm mm l

16 16IR1.0ISO3M 1,0 1,8 2,6


16IR1.5ISO2M 1,5 1,6 2,4
x
22 22IR1.5ISO3M 1,5 2,5 3,8
22IR2.0ISO2M 2,0 2,1 3,1 ic
22IR2.0ISO3M 2,0 3,2 5,1 y

27 27IR3.0IS02M 3,0 3,0 4,6

The left hand inserts table includes the same size, pitch, nose radius and X, Y information as the right hand inserts table.

E
10
American Unified
y
External UN P
ic

Standard reference: ANSI B1.1:74


x
Tolerance class: 2A / 2B
60˚
l

Right Hand Inserts Left Hand Inserts


Size Description T.P.I Nose X Y Description
Radius mm mm
mm
11 11ER40UN 40 0,09 0,6 0,6 11EL40UN
11ER36UN 36 0,11 0,6 0,6 11EL36UN
11ER32UN 32 0,13 0,6 0,6 11EL32UN
11ER28UN 28 0,14 0,6 0,7 11EL28UN
11ER27UN 27 0,15 0,7 0,8 11EL27UN
11ER24UN 24 0,17 0,7 0,8 11EL24UN
11ER20UN 20 0,19 0,8 0,9 11EL20UN
11ER18UN 18 0,20 0,8 1,0 11EL18UN
11ER16UN 16 0,22 0,9 1,1 11EL16UN
11ER14UN 14 0,25 1,0 1,2 11EL14UN
16 16ER40UN 40 0,09 0,6 0,6 16EL40UN
16ER36UN 36 0,11 0,6 0,6 16EL36UN
16ER32UN 32 0,13 0,6 0,6 16EL32UN
16ER28UN 28 0,14 0,6 0,7 16EL28UN
16ER27UN 27 0,15 0,7 0,8 16EL27UN
16ER24UN 24 0,17 0,7 0,8 16EL24UN
16ER20UN 20 0,18 0,8 0,9 16EL20UN
16ER18UN 18 0,20 0,8 1,0 16EL18UN
16ER16UN 16 0,22 0,9 1,1 16EL16UN
16ER14UN 14 0,25 1,0 1,2 16EL14UN
16ER13UN 13 0,28 1,0 1,3 16EL13UN
16ER12UN 12 0,29 1,1 1,4 16EL12UN
16ER11UN 11 0,33 1,1 1,5 16EL11UN
16ER10UN 10 0,38 1,1 1,5 16EL10UN
16ER9UN 9 0,38 1,2 1,7 16EL9UN
16ER8UN 8 0,48 1,2 1,6 16EL8UN
22 22ER8UN 8 0,48 1,2 1,6 22EL8UN
22ER7UN 7 0,53 1,6 2,3 22EL7UN
22ER6UN 6 0,64 1,6 2,3 22EL6UN
22ER5UN 5 0,76 1,7 2,5 22EL5UN
27 27ER4.5UN 4.5 0,82 1,9 2,7 27EL4.5UN
27ER4UN 4 0,91 2,1 3,0 27EL4UN

U Style Inserts y
Size Description T.P.I Nose X Y
Radius mm mm ic
mm x
22 22ELRU4.5UN 4.5 0,82 2,0 11,0
22ELRU4UN 4 0,91 2,0 11,0
l
27 27ELRU3UN 3 1,22 2,5 13,7

The left hand inserts table includes the same size, T.P.I, nose radius and X, Y information as the right hand inserts table.

E
11
American Unified Continued..

M Style
y
Size Description T.P.I X Y
mm mm
ic
16 16ER16UN2M 16 1,7 2,5 x
22 22ER16UN3M 16 2,6 4,1
22ER12UN2M 12 2,1 3,2
22ER12UN3M 12 3,4 5,3 l

27 27ER8UN2M 8 3,2 5,0

Internal UN l
Standard reference: ANSI B1.1:74
Tolerance class: 2A / 2B
x

ic
y

Right Hand Inserts Left Hand Inserts


Size Description T.P.I Nose X Y Description
Radius mm mm
mm
6 06IR32UN 32 0,06 0,8 0,5 -
06IR28UN 28 0,09 0,8 0,6 -
06IR24UN 24 0,09 0,7 0,6 -
06IR20UN 20 0,10 0,6 0,6 -
06IR18UN 18 0,11 0,6 0,7 -
8 08IR32UN 32 0,06 0,6 0,5 08IL32UN
08IR28UN 28 0,09 0,6 0,6 08IL28UN
08IR24UN 24 0,09 0,6 0,6 08IL24UN
08IR20UN 20 0,10 0,6 0,7 08IL20UN
08IR18UN 18 0,11 0,6 0,7 08IL18UN
08IR16UN 16 0,11 0,6 0,7 08IL16UN
08IR14UN 14 0,15 0,6 0,8 08IL14UN
11 11IR40UN 40 0,05 0,6 0,6 11IL40UN
11IR36UN 36 0,07 0,6 0,6 11IL36UN
11IR32UN 32 0,09 0,6 0,6 11IL32UN
11IR28UN 28 0,09 0,6 0,7 11IL28UN
11IR27UN 27 0.09 0,7 0,8 11IL27UN
11IR24UN 24 0,09 0,7 0,8 11IL24UN
11IR20UN 20 0,10 0,8 0,9 11IL20UN
11IR18UN 18 0,11 0,8 1,0 11IL18UN
11IR16UN 16 0,11 0,9 1,1 11IL16UN
11IR14UN 14 0,15 0,9 1,1 11IL14UN
11IR13UN 13 0,17 0,8 1,0 11IL13UN
11IR12UN 12 0,18 0,9 1,1 11IL12UN
11IR11UN 11 0,18 0,8 1,1 11IL11UN
16 16IR40UN 40 0,05 0,6 0,6 16IL40UN
16IR36UN 36 0,05 0,6 0,6 16IL36UN
16IR32UN 32 0,06 0,6 0,6 16IL32UN
16IR28UN 28 0,09 0,6 0,7 16IL28UN

The left hand inserts table includes the same size, T.P.I, nose radius and X, Y information as the right hand inserts table.

E
12
American Unified
Right Hand Inserts Left Hand Inserts
Size Description T.P.I Nose X Y Description
Radius mm mm
mm
16IR26UN 26 0,09 0,7 0,8 16IL26UN
16IR24UN 24 0,09 0,7 0,8 16IL24UN
16IR20UN 20 0,10 0,8 0,9 16IL20UN
16IR18UN 18 0,11 0,8 1,0 16IL18UN
16IR16UN 16 0,11 0,9 1,1 16IL16UN
16IR14UN 14 0,15 0,9 1,1 16IL14UN
16IR13UN 13 0,17 1,0 1,3 16IL13UN
16IR12UN 12 0,18 1,1 1,4 16IL12UN
16IR11.5UN 11.5 0,18 1,1 1,5 16IL11.5UN
16IR11UN 11 0,18 1,1 1,5 16IL11UN
16IR10UN 10 0,20 1,1 1,5 16IL10UN
16IR9UN 9 0,20 1,2 1,7 16IL9UN
16IR8UN 8 0,24 1,1 1,5 16IL8UN
22 22IR7UN 7 0,29 1,6 2,3 22IL7UN
22IR6UN 6 0,33 1,6 2,3 22IL6UN
22IR5UN 5 0,37 1,6 2,3 22IL5UN
27 27IR4.5UN 4.5 0,42 1,7 2,4 27IL4.5UN
27IR4UN 4 0,46 1,8 2,7 27IL4UN

U Style Inserts
Size Description T.P.I Nose X Y y
Radius mm mm
mm
ic
8 08ILRU12UN 12 0,18 0,9 4,0 x
08ILRU11UN 11 0,18 0,9 4,0
22 22ILRU4.5UN 4.5 0,42 2,4 11,0
l
22ILRU4UN 4 0,46 2,4 11,0
27 27ILRU3UN 3 0,62 2,7 13,7

M Style Inserts
Size Description T.P.I X Y l
mm mm
16 16IR16UN2M 16 1,7 2,5
22 22IR16UN3M 16 2,6 4,1 x

22IR12UN2M 12 2,1 3,2


ic
22IR12UN3M 12 3,4 5,3
y
27 27IR8UN2M 8 3,2 5,0

The left hand inserts table includes the same size, T.P.I, nose radius and X, Y information as the right hand inserts table.

E
13
Whitworth for BSW/BSF and BSP
y
External Whitworth P
ic
Standard reference: I.S.O 228/1:
x
1982, B.S. 84:1956, DIN 259
Tolerance class: Medium class A 55˚
l

Right Hand Inserts Left Hand Inserts


Size Description T.P.I X Y Description
mm mm
11 11ER40W 40 0,6 0,6 11EL40W
11ER36W 36 0,6 0,6 11EL36W
11ER32W 32 0,6 0,6 11EL32W
11ER28W 28 0,6 0,7 11EL28W
11ER26W 26 0,7 0,8 11EL26W
11ER24W 24 0,7 0,8 11EL24W
11ER22W 22 0,8 0,9 11EL22W
11ER20W 20 0,8 0,9 11EL20W
11ER19W 19 0,8 1,0 11EL19W
11ER18W 18 0,8 1,0 11EL18W
11ER16W 16 0,9 1,1 11EL16W
11ER14W 14 0,9 1,1 11EL14W
16 16ER40W 40 0,6 0,6 16EL40W
16ER36W 36 0,6 0,6 16EL36W
16ER32W 32 0,6 0,6 16EL32W
16ER28W 28 0,6 0,7 16EL28W
16ER26W 26 0,7 0,8 16EL26W
16ER24W 24 0,7 0,8 16EL24W
16ER22W 22 0,8 0,9 16EL22W
16ER20W 20 0,8 0,9 16EL20W
16ER19W 19 0,8 1,0 16EL19W
16ER18W 18 0,8 1,0 16EL18W
16ER16W 16 0,9 1,1 16EL16W
16ER14W 14 1,0 1,2 16EL14W
16ER12W 12 1,1 1,4 16EL12W
16ER11W 11 1,1 1,5 16EL11W
16ER10W 10 1,1 1,5 16EL10W
16ER9W 9 1,2 1,7 16EL9W
16ER8W 8 1,2 1,5 16EL8W
22 22ER8W 8 1,6 2,3 22EL8W
22ER7W 7 1,6 2,3 22EL7W
22ER6W 6 1,6 2,3 22EL6W
22ER5W 5 1,6 2,4 22EL5W
27 27ER4.5W 4.5 1,8 2,6 27EL4.5W
27ER4W 4 2,0 2,9 27EL4W

U Style Inserts y

Size Description T.P.I X Y


mm mm ic
x
16 16ER14W2M 14 1,9 2,8
22 22ER14W3M 14 2,9 4,6
22ER11W2M 11 2,3 3,5 l

The left hand inserts table includes the same size, T.P.I and X, Y information as the right hand inserts table.

E
14
Whitworth for BSW/BSF and BSP Continued..

Internal Whitworth l
Standard reference: I.S.O 228/1 : 1982, B.S. 84:1956, DIN 259
Tolerance class: Medium class A
x

ic
y

Right Hand Inserts Left Hand Inserts


Size Description T.P.I X Y Description
mm mm
6 06IR22W 22 0,6 0,6 -
06IR20W 20 0,6 0,7 -
06IR19W 19 0,6 0,7 -
06IR18W 18 0,6 0,7 -
8 08IR28W 28 0,6 0,6 08IL28W
08IR26W 26 0,6 0,6 08IL26W
08IR24W 24 0,6 0,7 08IL24W
08IR20W 20 0,6 0,7 08IL20W
08IR19W 19 0,6 0,7 08IL19W
08IR18W 18 0,6 0,7 08IL18W
08IR16W 16 0,6 0,7 08IL16W
11 11IR40W 40 0,6 0,6 11IL40W
11IR36W 36 0,6 0,6 11IL36W
11IR32W 32 0,6 0,6 11IL32W
11IR28W 28 0,6 0,7 11IL28W
11IR26W 26 0,7 0,8 11IL26W
11IR24W 24 0,7 0,8 11IL24W
11IR22W 22 0,8 0,9 11IL22W
11IR20W 20 0,8 0,9 11IL20W
11IR19W 19 0,8 1,0 11IL19W
11IR18W 18 0,8 1,0 11IL18W
11IR16W 16 0,9 1,1 11IL16W
11IR14W 14 0,9 1,1 11IL14W
11IR12W 12 1,0 1,1 11IL12W
11IR11W 11 0,9 1,2 11IL11W
16 16IR40W 40 0,6 0,6 16IL40W
16IR36W 36 0,6 0,6 16IL36W
16IR32W 32 0,6 0,6 16IL32W
16IR28W 28 0,6 0,7 16IL28W
16IR26W 26 0,7 0,8 16IL26W
16IR24W 24 0,7 0,8 16IL24W
16IR22W 22 0,8 0,9 16IL22W
16IR20W 20 0,8 0,9 16IL20W
16IR19W 19 0,8 1,0 16IL19W
16IR18W 18 0,8 1,0 16IL18W
16IR16W 16 0,9 1,1 16IL16W
16IR14W 14 1,0 1,2 16IL14W
16IR12W 12 1,1 1,4 16IL12W
16IR11W 11 1,1 1,5 16IL11W
16IR10W 10 1,1 1,5 16IL10W

The left hand inserts table includes the same size, T.P.I and X, Y information as the right hand inserts table.

E
15
Whitworth for BSW/BSF and BSP

ic
y

Right Hand Inserts Left Hand Inserts


Size Description T.P.I X Y Description
mm mm
16 16IR9W 9 1,2 1,7 16IL9W
16IR8W 8 1,2 1,5 16IL8W
22 22IR7W 7 1,6 2,3 22IL7W
22IR6W 6 1,6 2,3 22IL6W
22IR5W 5 1,7 2,4 22IL5W
27 27IR4.5W 4.5 1,8 2,6 27IL4.5W
27IR4W 4 2,0 2,9 27IL4W

U Style Inserts
Size Description T.P.I X Y
mm mm
8 08ILRU14W 14 1,0 4,0 y
08ILRU12W 12 0,9 4,0
08ILRU11W 11 0,9 4,0 ic
x
22 22EILRU4.5W 4.5 2,3 11,0
22EILRU4W 4 1,8 11,0
27 27EILRU3.5 3.5 2,1 13,7 l
27EILRU3.25 3.25 2,0 13,7
27EILRU3 3 2,3 13,7
27EILRU2.75 2.75 2,4 13,7

Multi Tooth l
Size Description T.P.I X Y
mm mm
16 16IR14W2M 14 1,9 2,8 x

22 22IR14W3M 14 2,9 4,6


ic
22IR11W2M 11 2,3 3,5
y

The left hand inserts table includes the same size, T.P.I and X, Y information as the right hand inserts table.

E
16
NPT
y
External NPT P
ic
Standard reference: USAS B2.1 :1968
x
Tolerance class: Standard NPT
60˚
l

Right Hand Inserts Left Hand Inserts


Size Description T.P.I X Y Description
mm mm
11 11ER27NPT 27 0,7 0,8 11EL27NPT
11ER18NPT 18 0,8 1,0 11EL18NPT
11ER14NPT 14 0,8 1,0 11EL14NPT
16 16ER27NPT 27 0,7 0,8 16EL27NPT
16ER18NPT 18 0,8 1,0 16EL18NPT
16ER14NPT 14 0,9 1,2 16EL14NPT
16ER11.5NPT 11.5 1,1 1,5 16EL11.5NPT
16ER8NPT 8 1,3 1,8 16EL8NPT

y
Multi Tooth ic
Size Description T.P.I X Y
mm mm x

22 22ER11,5NPT2M 11.5 3,4 2,2


27 27ER11.5NPT3M 11.5 3,5 5,6
l
27ER8NPT2M 8 2,9 4,7

The left hand inserts table includes the same size, T.P.I and X, Y information as the right hand inserts table.

E
17
NPT
Internal NPT l
Standard reference: USAS B2.1 :1968
Tolerance class: Standard NPT
x

ic
y

Right Hand Inserts Left Hand Inserts


Size Description T.P.I X mm Y mm Description
6 06IR27NPT 27 0,6 0,6 -
8 08IR27NPT 27 0,6 0,6 08IL27NPT
08IR18NPT 18 0,6 0,6 08IL18NPT
11 11IR27NPT 27 0,7 0,8 11IL27NPT
11IR18NPT 18 0,8 1,0 11IL18NPT
11IR14NPT 14 0,8 1,0 11IL14NPT
16 16IR27NPT 27 0,7 0,8 16IL27NPT
16IR18NPT 18 0,8 1,0 16IL18NPT
16IR14NPT 14 0,9 1,2 16IL14NPT
16IR11.5NPT 11.5 1,1 1,5 16IL11.5NPT
16IR8NPT 8 1,3 1,8 16IL8NPT

Multi Tooth l

Size Description T.P.I X mm Y mm


22 22IR11,5NPT2M 11.5 3,4 2,2 x
27 27IR11.5NPT3M 11.5 3,5 5,6
27IR8NPT2M 8 2,9 4,7 ic
y

The left hand inserts table includes the same size, T.P.I and X, Y information as the right hand inserts table.

E
18
NPTF Continued..

y
External NPTF P
ic

Standard reference: ANSI B1. 20.3 - 1976


x
Tolerance class: Class 2
60˚
l

Right Hand Inserts Left Hand Inserts


Size Description T.P.I X mm Y mm Description
11 11ER27NPTF 27 0,7 0,8 11EL27NPTF
11ER18NPTF 18 0,8 1,0 11EL18NPTF
11ER14NPTF 14 0,8 1,0 11EL14NPTF
16 16ER27NPTF 27 0,7 0,8 16EL27NPTF
16ER18NPTF 18 0,8 1,0 16EL18NPTF
16ER14NPTF 14 0,9 1,2 16EL14NPTF
16ER11.5NPTF 11.5 1,1 1,5 16EL11.5NPTF
16ER8NPTF 8 1,3 1,8 16EL8NPTF

y
Multi Tooth ic

Size Description T.P.I X mm Y mm


x
22 22ER11,5NPTF2M 11.5 3,4 2,2
27 27ER11.5NPTF3M 11.5 3,5 5,6
27ER8NPTF2M 8 2,9 4,7 l

The left hand inserts table includes the same size, T.P.I and X, Y information as the right hand inserts table.

E
19
NPTF
Internal NPTF l

Standard reference: USAS B2.1 :1968


Tolerance class: Standard NPT x

ic
y

Right Hand Inserts Left Hand Inserts


Size Description T.P.I X mm Y mm Description
6 06IR27NPTF 27 0,7 0,6 -
8 08IR27NPTF 27 0,6 0,6 08IL27NPTF
08IR18NPTF 18 0,6 0,6 08IL18NPTF
11 11IR27NPTF 27 0,7 0,7 11IL27NPTF
11IR18NPTF 18 0,8 1,0 11IL18NPTF
11IR14NPTF 14 0,8 1,0 11IL14NPTF
16 16IR27NPTF 27 0,7 0,7 16IL27NPTF
16IR18NPTF 18 0,8 1,0 16IL18NPTF
16IR14NPTF 14 0,9 1,2 16IL14NPTF
16IR11.5NPTF 11.5 1,1 1,5 16IL11.5NPTF
16IR8NPTF 8 1,3 1,8 16IL8NPTF

l
Multi Tooth
Size Description T.P.I X mm Y mm
22 22IR11,5NPT2M 11.5 3,4 2,2 x

27 27IR11.5NPT3M 11.5 3,5 5,6


ic
27IR8NPT2M 8 2,9 4,7
y

The left hand inserts table includes the same size, T.P.I and X, Y information as the right hand inserts table.

E
20
BSPT
y
External BSPT P
ic
Standard reference: B.S. 21:1985
x
Tolerance class: Standard BSPT
55˚
l

Right Hand Inserts Left Hand Inserts


Size Description T.P.I X mm Y mm Description
16 16ER28BSPT 28 0,7 0,8 16EL28BSPT
16ER19BSPT 19 0,8 1,0 16EL19BSPT
16ER14BSPT 14 0,9 1,2 16EL14BSPT
16ER11BSPT 11 1,1 1,5 16EL11BSPT

Internal BSPT l
Standard reference: B.S. 21:1985
Tolerance class: Standard BSPT
x

ic
y

Right Hand Inserts Left Hand Inserts


Size Description T.P.I X mm Y mm Description
6 06IR28BSPT 28 0,6 0,6 -
8 08IR28BSPT 28 0,6 0,6 08IL28BSPT
08IR19BSPT 19 0,6 0,6 08IL19BSPT
11 11IR28BSPT 28 0,7 0,8 11IL28BSPT
11IR19BSPT 19 0,8 1,0 11IL19BSPT
11IR14BSPT 14 0,8 1,0 11IL14BSPT
16 16IR28BSPT 28 0,7 0,8 16IL28BSPT
16IR19BSPT 19 0,8 1,0 16IL19BSPT
16IR14BSPT 14 0,9 1,2 16IL14BSPT
16IR11BSPT 11 1,1 1,5 16IL11BSPT

The left hand inserts table includes the same size, T.P.I and X, Y information as the right hand inserts table.

E
21
British Association
y
External British Association P
ic

BA form x

47,5˚
l

Right Hand Inserts


Size Description T.P.I X mm Y mm
11 11ER4BA 38.48 0,8 0,5
16 16ER0BA 25.40 0,8 0,7
16ER2BA 31.35 0,8 0,6
16ER4BA 38.48 0,8 0,5
16ER6BA 47.92 0,8 0,5
16ER8BA 59.07 0,8 0,4

Internal British Association l


BA form
x

ic
y

Right Hand Inserts


Size Description T.P.I X mm Y mm
11 11IR4BA 38.48 0,8 0,5
16 16IR0BA 25.40 0,8 0,7
16IR2BA 31.35 0,8 0,6
16IR4BA 38.48 0,8 0,5
16IR6BA 47.92 0,8 0,5
16IR8BA 59.07 0,8 0,4

The left hand inserts table includes the same size, T.P.I and X, Y information as the right hand inserts table.

E
22
ACME External and Internal
y
External ACME Form P
ic
Standard reference: ANSI B1.5: 1988
x
Tolerance class: 3G
29˚
l

Right Hand Inserts Left Hand Inserts


Size Description T.P.I X mm Y mm Description
11 11ER16ACME 16 0,9 1,0 11EL16ACME
16 16ER16ACME 16 0,9 1,0 16EL16ACME
16ER14ACME 14 1,0 1,2 16EL14ACME
16ER12ACME 12 1,1 1,2 16EL12ACME
16ER10ACME 10 1,3 1,3 16EL10ACME
16ER8ACME 8 1,5 1,5 16EL8ACME
22 22ER8ACME 8 1,5 1,5 22EL8ACME
22ER6ACME 6 1,8 2,1 22EL6ACME
22ER5ACME 5 2,0 2,3 22EL5ACME
27 27ER4ACME 4 2,3 2,7 27EL4ACME

U Style Inserts
ic
Size Description T.P.I X mm Y mm
x
22 22EILRU4ACME 4 2,3 11,0
27 27EILRU3ACME 3 2,8 13,7
l

Internal ACME Form l


Standard reference: ANSI B1.5: 1988
Tolerance class: 3G
x

ic
y

Right Hand Inserts Left Hand Inserts


Size Description T.P.I X mm Y mm Description
11 11IR16ACME 16 0,9 1,0 11IL16ACME
16 16IR16ACME 16 0,9 1,0 16IL16ACME
16IR14ACME 14 1,0 1,2 16IL14ACME
16IR12ACME 12 1,1 1,2 16IL12ACME
16IR10ACME 10 1,3 1,3 16IL10ACME
16IR8ACME 8 1,5 1,5 16IL8ACME
22 22IR8ACME 8 1,5 1,5 22IL8ACME
22IR6ACME 6 1,8 2,1 22IL6ACME
22IR5ACME 5 2,0 2,3 22IL5ACME
27 27IR4ACME 4 2,3 2,7 27IL4ACME

The left hand inserts table includes the same size, T.P.I and X, Y information as the right hand inserts table.

E
23
STUB ACME External and Internal
y
External STUB ACME P
ic

Standard reference: ANSI B1.8: 1988


x
Tolerance class: 2G
29˚
l

Right Hand Inserts Left Hand Inserts


Size Description T.P.I X mm Y mm Description
11 11ER16STACME 16 1,0 1,0 11EL16STACME
16 16ER16STACME 16 1,0 1,0 16EL16STACME
16ER14STACME 14 1,1 1,1 16EL14STACME
16ER12STACME 12 1,2 1,2 16EL12STACME
16ER10STACME 10 1,3 1,3 16EL10STACME
16ER8STACME 8 1,5 1,5 16EL8STACME
16ER6STACME 6 1,8 1,8 16EL6STACME
22 22ER5STACME 5 2,0 2,3 22EL5STACME
22ER4STACME 4 2,3 2,4 22EL4STACME
27 27ER4STACME 4 2,3 2,4 27EL4STACME
27ER3STACME 3 2,8 2,9 27EL3STACME
y
U Style Inserts
Size Description T.P.I X mm Y mm ic
x
22 22EILRU4STACME 4 2,5 11,0
27 27EILRU3STACME 3 3,3 13,7
l

Internal STUB ACME l


Standard reference: ANSI B1.8: 1988
Tolerance class: 2G
x

ic
y

Right Hand Inserts Left Hand Inserts


Size Description T.P.I X mm Y mm Description
11 11IR16STACME 16 1,0 1,0 11IL16STACME
16 16IR16STACME 16 1,0 1,0 16IL16STACME
16IR14STACME 14 1,1 1,1 16IL14STACME
16IR12STACME 12 1,2 1,2 16IL12STACME
16IR10STACME 10 1,3 1,3 16IL10STACME
16IR8STACME 8 1,5 1,5 16IL8STACME
16IR6STACME 6 1,8 1,8 16IL6STACME
22 22IR5STACME 5 2,0 2,3 22IL5STACME
22IR4STACME 4 2,3 2,4 22IL4STACME
27 27IR4STACME 4 2,3 2,4 27IL4STACME
27IR3STACME 3 2,8 2,9 27IL3STACME

The left hand inserts table includes the same size, T.P.I and X, Y information as the right hand inserts table.

E
24
Trapezoidal External and Internal
y
External Trapezoidal P
ic

Standard reference: DIN 103


x
Tolerance class: 7e / 7H
30˚
l

Right Hand Inserts Left Hand Inserts


Size Description Pitch mm X mm Y mm Description
16 16ER1.5TR 1,5 1,0 1,1 16EL1.5TR
16ER2.0TR 2,0 1,0 1,3 16EL2.0TR
16ER3.0TR 3,0 1,3 1,5 16EL3.0TR
22 22ER4.0TR 4,0 1,8 1,9 22EL4.0TR
22ER5.0TR 5,0 2,0 2,4 22EL5.0TR
22ER6.0TR 6,0 2,3 2,7 22EL6.0TR
27 27ER6.0TR 6,0 2,3 2,7 27EL6.0TR

U Style Inserts y

Size Description Pitch mm X mm Y mm


ic
22 22EILRU6.0TR 6,0 2,0 11,0
x
22EILRU8.0TR 7,0 2,3 11,0
27 27EILRU8.0TR 8,0 2,5 13,7
27EILRU9.0TR 9,0 3,0 13,7 l

Internal Trapezoidal l
Standard reference: DIN 103
Tolerance class: 7e / 7H
x

ic
y

Right Hand Inserts Left Hand Inserts


Size Description Pitch mm X mm Y mm Description
16 16IR1.5TR 1,5 1,0 1,1 16IL1.5TR
16IR2.0TR 2,0 1,0 1,3 16IL2.0TR
16IR3.0TR 3,0 1,3 1,5 16IL3.0TR
22 22IR4.0TR 4,0 1,8 1,9 22IL4.0TR
22IR5.0TR 5,0 2,0 2,4 22IL5.0TR
22IR6.0TR 6,0 2,3 2,7 2IL6.0TR
27 27IR6.0TR 6,0 2,3 2,7 27IL6.0TR

The left hand inserts table includes the same size, pitch and X, Y information as the right hand inserts table.

E
25
Round Internal and External
y
External Round P
ic
30˚
Standard reference: DIN 405
Tolerance class: 7h / 7H x

Right Hand Inserts Left Hand Inserts


Size Description T.P.I X mm Y mm Description
16 16ER6RD 6 1,5 1,7 16EL6RD
16ER8RD 8 1,4 1,3 16EL8RD
16ER10RD 10 1,1 1,2 16EL10RD
22 22ER6RD 6 1,5 1,7 22EL6RD
22ER4RD 4 2,2 2,3 22EL4RD
27 27ER4RD 4 2,2 2,3 27EL4RD

Internal Round l
Standard reference: DIN 405
Tolerance class: 7h / 7H x

ic
y

Right Hand Inserts Left Hand Inserts


Size Description T.P.I X mm Y mm Description
16 16IR6RD 6 1,5 1,7 16IL6RD
16IR8RD 8 1,4 1,3 16IL8RD
16IR10RD 10 1,1 1,2 16IL10RD
22 22IR6RD 6 1,5 1,7 22IL6RD
22IR4RD 4 2,2 2,3 22IL4RD
27 27IR4RD 4 2,2 2,3 27IL4RD

The left hand inserts table includes the same size, T.P.I and X, Y information as the right hand inserts table.

E
26
PG
y
External PG P
ic
Standard reference: DIN 40430 80˚
x
Tolerance class: Standard

Right Hand Inserts Left Hand Inserts


Size Description T.P.I X Y Nominal Description
mm mm Thread
16 16ER20PG 20 0,7 0,8 Pg 7 16EL20PG
16ER18PG 18 0,8 0,9 Pg 9/11/13.5/16 16EL18PG
16ER16PG 16 0,8 1,0 Pg 21/29/36/42/48 16EL16PG

Internal PG l
Standard reference: DIN 40430
Tolerance class: Standard
x

ic
y

Right Hand Inserts Left Hand Inserts


Size Description T.P.I X Y Nominal Description
mm mm Thread
8 08IR20PG 20 0,6 0,7 Pg 7 08IL20PG
11 11IR20PG 20 0,7 0,8 Pg 7 11IL20PG
11IR18PG 18 0,8 0,9 Pg 9/11/13.5/16 11IL18PG
11IR16PG 16 0,8 1,0 Pg 21/29/36/42/48 11IL16PG
16 16IR20PG 20 0,7 0,8 Pg 7 16IL20PG
16IR18PG 18 0,8 0,9 Pg 9/11/13.5/16 16IL18PG
16IR16PG 16 0,8 1,0 Pg 21/29/36/42/48 16IL16PG

The left hand inserts table includes the same size, T.P.I and X, Y information as the right hand inserts table.

E
27
UNJ
y
External UNJ P
ic

Standard reference: MIL - S 8879C


x
Tolerance class: 3A / 3B
60˚
l

Right Hand Inserts Left Hand Inserts


Size Description T.P.I X Y Description
mm mm
11 11ER48UNJ 48 0,6 0,6 11EL48UNJ
11ER44UNJ 44 0,6 0,6 11EL44UNJ
11ER40UNJ 40 0,6 0,6 11EL40UNJ
11ER36UNJ 36 0,6 0,6 11EL36UNJ
11ER32UNJ 32 0,6 0,6 11EL32UNJ
11ER28UNJ 28 0,6 0,6 11EL28UNJ
11ER24UNJ 24 0,7 0,8 11EL24UNJ
11ER20UNJ 20 0,8 0,9 11EL20UNJ
11ER18UNJ 18 0,8 1,0 11EL18UNJ
11ER16UNJ 16 0,8 1,0 11EL16UNJ
11ER14UNJ 14 0,9 1,0 11EL14UNJ
16 16ER48UNJ 48 0,6 0,6 16EL48UNJ
16ER44UNJ 44 0,6 0,6 16EL44UNJ
16ER40UNJ 40 0,6 0,6 16EL40UNJ
16ER36UNJ 36 0,6 0,6 16EL36UNJ
16ER32UNJ 32 0,6 0,6 16EL32UNJ
16ER28UNJ 28 0,6 0,6 16EL28UNJ
16ER24UNJ 24 0,7 0,8 16EL24UNJ
16ER20UNJ 20 0,8 0,9 16EL20UNJ
16ER18UNJ 18 0,8 1,0 16EL18UNJ
16ER16UNJ 16 0,8 1,0 16EL16UNJ
16ER14UNJ 14 1,0 1,2 16EL14UNJ
16ER13UNJ 13 1,0 1,3 16EL13UNJ
16ER12UNJ 12 1,1 1,4 16EL12UNJ
16ER11UNJ 11 1,1 1,5 16EL11UNJ
16ER10UNJ 10 1,1 1,5 16EL10UNJ
16ER9UNJ 9 1,2 1,6 16EL9UNJ
16ER8UNJ 8 1,2 1,6 16EL8UNJ

To machine internal UNJ, use standard UN insert


and produce bore to give correct thread truncation.

The left hand inserts table includes the same size, T.P.I and X, Y information as the right hand inserts table.

E
28
MJ
y
External MJ P
ic

Standard reference: ISO 5855


x
Tolerance class: 4h / 6h - 4H / 5H
60˚
l

Right Hand Inserts Left Hand Inserts


Size Description Pitch X Y Description
mm mm mm
16 16ER1.0MJ 1,0 0,6 0,7 16EL1.0MJ
16ER1.25MJ 1,25 0,7 0,9 16EL1.25MJ
16ER1.5MJ 1,5 0,8 1,0 16EL1.5MJ
16ER2.0MJ 2,0 1,0 1,3 16EL2.0MJ
16ER2.5MJ 2,5 1,1 1,5 16EL2.5MJ
16ER3.0MJ 3,0 1,2 1,6 16EL3.0MJ
To machine MJ, use standard ISO insert and
produce bore to give correct thread truncation.

The left hand inserts table includes the same size, pitch and X, Y information as the right hand inserts table.

E
29
British Buttress
y
External British Buttress P ic
Tolerance class: Medium Class
x

7˚ 45˚
l

Right Hand Inserts Left Hand Inserts


Size Description T.P.I X mm Y mm Description
16 16ER20BBUTT 20 1,0 1,4 16EL20BBUTT
16ER16BBUTT 16 1,3 1,9 16EL16BBUTT
16ER12BBUTT 12 1,4 2,0 16EL12BBUTT
16ER10BBUTT 10 1,5 2,3 16EL10BBUTT
22 22ER8BBUTT 8 2,0 3,2 22EL8BBUTT
22ER6BBUTT 6 2,2 3,5 22EL6BBUTT
27 27ER4BBUTT 4 2,2 3,5 27EL4BBUTT

Internal British Buttress l


Tolerance class: Medium Class

ic
y

Right Hand Inserts Left Hand Inserts


Size Description T.P.I X mm Y mm Description
16 16IR20BBUTT 20 1,0 1,4 16IL20BBUTT
16IR16BBUTT 16 1,3 1,9 16IL16BBUTT
16IR12BBUTT 12 1,4 2,0 16IL12BBUTT
16IR10BBUTT 10 1,5 2,3 16IL10BBUTT
22 22IR8BBUTT 8 2,0 3,2 22IL8BBUTT
22IR6BBUTT 6 2,2 3,5 22IL6BBUTT
27 27IR4BBUTT 4 2,2 3,5 27IL4BBUTT

The left hand inserts table includes the same size, pitch and X, Y information as the right hand inserts table.

E
30
American Buttress
y
External American Buttress P
ic
Standard reference: ANSI B1.9.1973
x
Tolerance class: Class 2
7˚ 45˚
l

Right Hand Inserts Left Hand Inserts


Size Description T.P.I X mm Y mm Description
11 11ER20ABUTT 20 1,0 1,3 11EL20ABUTT
11ER16ABUTT 16 1,0 1,5 11EL16ABUTT
16 16ER20ABUTT 20 1,0 1,3 16EL20ABUTT
16ER16ABUTT 16 1,0 1,5 16EL16ABUTT
16ER12ABUTT 12 1,4 2,0 16EL12ABUTT
16ER10ABUTT 10 1,5 2,3 16EL10ABUTT
22 22ER8ABUTT 8 2,1 3,3 22EL8ABUTT
22ER6ABUTT 6 2,1 3,4 22EL6ABUTT

U Style Inserts
Size Description T.P.I X mm Y mm
27 27ERU3ABUTT 3 3,1 11,7

Internal American Buttress l


Standard reference: ANSI B1.9.1973
Tolerance class: Class 2
x

ic
y

Right Hand Inserts Left Hand Inserts


Size Description T.P.I X mm Y mm Description
11 11IR20ABUTT 20 1,0 1,3 11IL20ABUTT
11IR16ABUTT 16 1,0 1,5 11IL16ABUTT
16 16IR20ABUTT 20 1,0 1,3 16IL20ABUTT
16IR16ABUTT 16 1,0 1,5 16IL16ABUTT
16IR12ABUTT 12 1,4 2,0 16IL12ABUTT
16IR10ABUTT 10 1,5 2,3 16IL10ABUTT
22 22IR8ABUTT 8 2,1 3,3 22IL8ABUTT
22IR6ABUTT 6 2,1 3,4 22IL6ABUTT

U Style Inserts
Size Description T.P.I X mm Y mm
27 27IRU3ABUTT 3 3,1 11,7

The left hand inserts table includes the same size, T.P.I and X, Y information as the right hand inserts table.

E
31
API (Oilfield)
y
External API P
ic

Standard reference: API


x
specification 7:1990
Tolerance class: Standard API 60˚
l

Right Hand Inserts Left Hand Inserts


Size Description T.P.I Taper Taper X Y Description
I.P.F angle mm mm
22 22ER4API382 4 2 4º - 43' 2,1 2,8 22EL4API382
22ER4API383 4 3 7º - 1' 2,1 2,8 22EL4API383
22ER4API502 4 3 7º - 1' 2,0 3,0 22EL4API502
22ER4API503 4 3 7º - 1' 2,0 3,0 22EL4API503
22ER5API403 5 3 7º - 1' 1,8 2,5 22EL5API403
22ER6API551.5 6 1.5 3º - 33' 1,8 2,6 22EL6API551.5
27 27ER4API380.5 4 0.5 1º - 1' 2,1 2,8 27EL4API380.5
27ER4API382 4 2 4º - 43' 2,1 2,8 27EL4API382
27ER4API383 4 3 7º - 1' 2,1 2,8 27EL4API383
27ER4API502 4 2 4º - 43' 2,0 3,0 27EL4API502
27ER4API503 4 3 7º - 1' 2,0 2,0 27EL4API503
27ER4API652 4 2 4º - 43' 2,1 3,1 27EL4API652

Internal API l
Standard reference: API
specification 7:1990
x
Tolerance class: Standard API
ic
y

Right Hand Inserts Left Hand Inserts


Size Description T.P.I Taper Taper X Y Description
I.P.F angle mm mm
22 22IR4API382 4 2 4º - 43' 2,1 2,8 22IL4API382
22IR4API383 4 3 7º - 1' 2,1 2,8 22IL4API383
22IR4API502 4 2 4º - 43' 2,0 3,0 22IL4API502
22IR4API503 4 3 7º - 1' 2,0 3,0 22IL4API503
22IR5API403 5 3 7º - 1' 1,8 2,5 22IL5API403
22IR6API551.5 6 1.5 3º - 33' 1,8 2,6 22IL6API551.5
27 27IR4API380.5 4 0.5 1º - 11' 2,1 2,8 27IL4API380.5
27IR4API382 4 2 4º - 43' 2,1 2,8 27IL4API382
27IR4API383 4 3 7º - 1' 2,1 2,8 27IL4API383
27IR4API502 4 2 4º - 43' 2,0 3,0 27IL4API502
27IR4API503 4 3 7º - 1' 2,0 2,0 27IL4API503
27IR4API652 4 2 4º - 43' 2,1 3,1 27IL4API652

The left hand inserts table includes the same size, T.P.I and X, Y information as the right hand inserts table.

E
32
API Round (Oilfield)
y
External API Round P
ic
Standard reference: API Standard 5B: 1979
x
Tolerance class: Standard API round 60˚
l

Right Hand Inserts Left Hand Inserts


Size Description T.P.I X mm Y mm Description
16 16ER10APIRD 10 1,2 1,4 16EL10APIRD
16ER8APIRD 8 1,3 1,5 16EL8APIRD
22 22ER8APIRD 8 1,3 1,5 22EL8APIRD

Internal API Round l


Standard reference: API Standard 5B:1979
Tolerance class: Standard API round
x

ic
y

Right Hand Inserts Left Hand Inserts


Size Description T.P.I X mm Y mm Description
16 16IR10APIRD 10 1,2 1,4 16IL10APIRD
16IR8APIRD 8 1,3 1,5 16IL8APIRD
22 22IR8APIRD 8 1,3 1,5 22IL8APIRD

The left hand inserts table includes the same size, T.P.I range, I.P.F and X, Y information as the right hand inserts table.

Oilfield Connectors
Oilfield Connectors
Reference to T.P.I Taper CONNECTOR No. or Size
Part Number I.P.F

API V 0.038R 4 2 NC23, NC28, NC31, NC35, NC38, NC40, NC44, NC46
NC50, 4FH, 2-3 /8IF, 3-1/2IF,4IF, 4-1/2IF, 5-1/2IF

API V 0.038R 4 3 NC56, NC61, NC70, NC77

API V 0.040 5 3 2-3/8REG, 2-7/8 REG, 3-1/2REG, 4-1/2 REG,


3-1/2FH, 4-1/2 FH

API V 0.050 4 3 5-1/2 REG, 7-5/8 REG, 8-5/8 REG

API V 0.050 4 2 6-5/8 REG, 5-1/2 FH, 6-5/8 FH

API V 0.055 6 1.5 NC10, NC12, NC13, NC16

API V 0.065 4 2 Superceded by API V 0.038R

E
33
Threading Toolholder Designation

E 1
R 2
- 20 20 K 16
3 4 5 6 7
-
8

1 Utilisation 5 Minimum Bore Size

E I

Internal
Round Shank Ø

e.g. 2021 =
d d Ø 20 mm
D1 Ø 21 mm
D1
External Internal Min. Bore

2 Hand 6 Tool Length mm


L R D = 60 Q = 180
F = 80 R = 200
H = 100 S = 250
L
K = 125 T = 300
L = 140 U = 350
M = 150 V = 400
Left Hand Right Hand P = 170

3 Option 7 Insert Size


N = No Anvil L IC
mm Inch

06 5/32
4 Shank Size or Tool Diameter 08 3/16 IC

08U 3/16
11 1/4
L
16 3/8
22 1/2
External
22U 1/2U
Square Shank
27 5/8
e.g. 20 x 20 mm 27U 5/8U

8 Option
U

Neutral

E
34
External Threading Toolholders

ER

ER
Description Dimensions (mm) Inserts
b l1 l2 f h h1
ERNM1010H11 10 100 13 14 10 10 11ER

ERN1010M16 10 150 19 13 10 10 16ER


ER/L1212F16 12 80 22 16 12 12 16E_
ER1212M16 12 150 22 16 12 12 16ER
ER/L1616H16 16 100 22 20 16 16 16E_
ER/L2020K16 20 125 27 25 20 20 16E_
ER/L2525M16 25 150 27 32 25 25 16E_
ER/L3232Q16 32 180 27 40 32 32 16E_

ER/L2525M22 25 150 30 32 25 25 22E_


ER3232Q22 32 180 30 40 32 32 22ER
ER/L4040R22 40 200 30 50 40 40 22E_

ER/L3232Q27 32 180 35 40,0 32 32 27E_


ER/L4040R27 40 200 35 50,0 40 40 27E_
ER3232Q27U 32 180 - 18,3 32 32 27ER_U

SPARES

Part Number Insert Key Anvil Anvil


Screw Screw
E_1010M16 to E_3232Q16 SA3T T10F YE3/YI3 SY3T
E_2525M22 to E_4040R22U SA4T T20F YE4/YI4 SY4T
E_3232Q27 to E_3232Q27U SA5T T25F YE5/YI5 SY5T

Ordering Example: ER1010M16

E
For RIGHT HAND toolholders and inserts, specify R = ER
For LEFT HAND toolholders and inserts, specify L = EL

35
Internal Threading Toolholders

IR

IR
Description Dimensions (mm) Min. Minor Inserts
d d1 l1 l2 f Thread ø
IRN1206H06 12 5,8 100 13 4,2 6,0 06IR

IR/LN1608K08 16 6,3 125 17 5,1 7,8 08I_


IRN1610K08 16 7,8 125 17 6,0 10,0 08IR

IR/LN1013K11 10 9,5 125 25 7,3 13,0 11I_


IRN2013M11 20 10,0 150 25 7,3 13,0 11IR
IR/LN1616M11 16 12,5 150 40 8,9 16,0 11I_

IR/LN1618M16 16 12,0 150 40 9,4 18,0 16I_


IR/LN2021Q16 20 15,8 180 40 12,4 21,0 16I_
IR/L2024Q16 20 18,5 180 50 13,0 24,0 16I_
IR/L2529R16 25 24,0 200 60 16,0 29,0 16I_
IR/L3236S16 32 31,5 250 60 19,6 36,0 16I_
IR4044T16 40 40,0 300 - 23,8 44,0 16IR

IR/LN2027Q22 20 20,0 180 - 15,6 27,0 22I_


IR2532R22 25 24,5 200 - 17,8 32,0 22IR
IR/L3239S22 32 32,0 250 - 21,5 39,0 22I_
IR4047T22 40 40,0 300 - 25,8 47,0 22IR

IR3240S27 32 32,0 250 - 22,4 40,0 27IR


IR4048T27 40 40,0 300 - 26,4 48,0 27IR

All tools between 12mm - 25mm diameter have through coolant hole

Where tool is shown in right hand version only, left hand version is available to quotation.

E
For RIGHT HAND toolholders and inserts, specify R = IR
For LEFT HAND toolholders and inserts, specify L = IL

36
Internal Threading Toolholders

IR

IR - VIBRATION RESISTANT
Description Dimensions (mm) Min. Minor Inserts
d d1 l1 l2 f Thread ø
IRN1206H06CF 12 5,8 98 18 4,2 6,0 06IR
IRN1608H08CF 16 6,3 98 23 5,1 7,8 08IR
IRN1610H08CF 16 8,1 98 23 6,0 10,0 08IR

IRN1013H11CF 10 9,5 98 33 7,3 13,0 11IR


IRN1616M11CF 16 12,5 150 53 8,9 16,0 11IR

IRN1618M16CF 16 12,0 150 53 9,4 18,0 16IR


IRN2021M16CF 20 15,8 150 53 12,4 21,0 16IR
IR2024R16CF 20 18,5 200 67 13,0 24,0 16IR

SPARES

Part Number Insert Key Anvil Anvil


Screw Screw
I_N1206H06 S6T T6 - -
I_N1608K08 to I_N1610K08 S8T T6 - -
I_N1013K11 to I_N1616M11 SN2T T8F - -
I_N1618M16 to I_N2021M16 SA3T T10F - -
I_2024R16 SA3T T10F YE3/YI3 SY3T
I_2027Q22-I-4047722 SA3T T20F YE4/YI4 SY4T
I_3240S27 -I-4048T27 SA5T T25F YE5/YI5 SY5T

E
For RIGHT HAND toolholders and inserts, specify R = IRR
For LEFT HAND toolholders and inserts, specify L = IRL

37
Anvil Selection

With the Stellram threading system, a wide range of thread helix angles can be
facilitated without changing or modifying toolholders. This is obtained by simply
changing the carbide anvil to one of correct angle.

Most toolholders are produced with 1.5° helix machined into the body. These tools
are supplied with this angle as standard.

Interchangeable anvils allow helix variations


between +4.5° and -1.5° with the insert cutting 1,5° Standard 1,5° Standard

edge remaining constant.


Ȓ Ȓ
Negative helix angles are used for producing
right hand threads with left hand holders or left
hand threads with right hand holders.
Negative Helix

Ȓ Helix Angle
Insert size 4.5° 3.5° 2.5° 1.5° 0.5° 0° -0.5° -1.5°
mm Inch Toolholder Anvil Part Numbers
EX RH / IN LH YE33P YE32P YE31P YE3 YE31N YE31.5N YE32N YE33N
16 /8"
3
EX LH / IN RH YI33P YI32P YI31P YI3 YI31N YI31.5N YI32N YI33N

EX RH / IN LH YE43P YE42P YE41P YE4 YE41N YE41.5N YE42N YE43N


22 /2"
1
EX LH / IN RH YI43P YI42P YI41P YI4 YI41N YI41.5N YI42N YI43N

EX RH / IN LH YE4U3P YE4U2P YE4U1P YE4U YE4U1N YE4U1.5N YE4U2N YE4U3N


22U /2"
1
EX LH / IN RH YI4U3P YI4U2P YI4U1P YI4U YI4U1N YI4U1.5N YI4U2N YI4U3N

EX RH / IN LH YE53P YE52P YE51P YE5 YE51N YE51.5N YE52N YE53N


27 /8"
5
EX LH / IN RH YI53P YI52P YI51P YI5 YI51N YI51.5N YI52N YI53N

EX RH / IN LH YE5U3P YE5U2P YE5U1P YE5U YE5U1N YE5U1.5N YE5U2N YE5U3N


27U /8"
5
EX LH / IN RH YI5U3P YI5U2P YI5U1P YI5U YI5U1N YI5U1.5N YI5U2N YI5U3N

Note: Standard toolholders are supplied with 1.5° helix angle as standard.

Calculation of thread helix angle for a given thread

Helix angle = Tan-1 Ȓ = Lead of the thread


Pitch Diameter x π

Flank Clearance Angle Selection

ω ω ω ω ω ω ω ω
ω = 5.8° 5.8° ω = 2.6° 2.6° ω = 10° 1,24° ω = 5.8° 0.5°

ω = 8.8° 8.8° ω = 4° 4° ω = 1.5° 1.9° ω = 8.8° 0.8°


INTERNAL EXTERNAL

2α = 60° 2α = 30° α = α = 7° α = α = 3°
2α = 29° 45° 30°
φ 15° φ 10°

TRAPEZOIDAL AMERICAN BUTTRESS SAGE (DIN 513)


ISO
UN ACME
PARTIAL 60˚ STUB ACME
NPT

E
38
Helix Angle Calculation Tables

Outside Pitch
Diameter 1 1,25 1,5 1,75 2 3 4 5 6
mm Helix Angle (Degrees and Minutes)
5 3° - 38´ 4° - 33´ 5° - 27´ - - - - - -
6 3° - 2´ 3° - 48´ 4° - 33´ 5° - 18´ 6° - 33´ - - - -
8 2° - 17´ 2° - 51´ 3° - 25´ 3° - 59´ 4° - 33´ 6° - 49´ - - -
10 1° - 49´ 2° - 16´ 2° - 44´ 3° - 11´ 3° - 39´ 5° - 27´ - - -
12 1° - 31´ 1° - 54´ 2° - 17´ 2° - 39´ 3° - 2´ 4° - 33´ - - -
14 1° - 18´ 1° - 38´ 1° - 57´ 2° - 17´ 2° - 36´ 3° - 54´ - - -
16 1° - 8´ 1° - 42´ 1° - 42´ 2° - 0´ 2° - 17´ 3° - 25´ - - -
18 1° - 1´ 1° - 16´ 1° - 31´ 1° - 46´ 2° - 2´ 3° - 2´ 4° - 3´ - -
20 55´ 1° - 8´ 1° - 22´ 1° - 36´ 1° - 49´ 2° - 44´ 3° - 39´ - -
25 44´ 55´ 1° - 6´ 1° - 16´ 1° - 28´ 2° - 11´ 2° - 55´ - -
30 36´ 46´ 55´ 1° - 4´ 1° - 13´ 1° - 49´ 2° - 26´ 3° - 2´ 3° - 39´
35 31´ 39´ 47´ 55´ 1° - 3´ 1° - 33´ 2° - 5´ 2° - 36´ 3° - 8´
40 27´ 34´ 41´ 48´ 55´ - 1° - 49´ 2° - 17´ 2° - 44´
45 24´ 30´ 36´ 43´ 48´ 1° - 13´ 1° - 37´ 2° - 2´ 2° - 26´
50 - - - 38´ 44´ 1° - 6´ 1° - 28´ 1° - 49´ 2° - 11´
60 - - - - 36´ 55´ 1° - 13´ 1° - 31´ 1° - 49´
70 - - 23´ - 31´ 47´ 1° - 3´ 1° - 18´ 1° - 34´
80 - - - - - 41´ 55´ 1° - 8´ 1° - 22´
90 - - - 21´ 24´ 36´ 48´ 1° - 1´ 1° - 13´
100 - - 17´ 19´ - 33´ - 55´ 1°- 6´

Calculation of thread helix angle for a given thread

Helix angle - Tan-1 Ȓ = Lead of the thread


Pitch Diameter x π

Right Hand Thread/Right Hand Tooling Right Hand Thread/Left Hand Tooling
Feed Direction Towards the Talistock
Feed Direction Towards the Chuck

Left Hand Thread/Left Hand Tooling Left Hand Thread/Right Hand Tooling

39 E
In-Feed & Recommendations

RADIAL IN-FEED Radial In-Feed


• Most commonly used method on manual lathes.
• Equal wear on leading and trailing edge.
• Good surface finish on trailing edge.
• Use on work hardening materials.
• Use on short chipping materials.
• For pitches of less than 1,5mm or 16 T.P.I.

MODIFIED FLANK IN-FEED Modified Flank In-Feed


• For threads greater than 1,5mm or 16 T.P.I.
• Reduced cutting pressure on larger pitches.
• Reduced chatter.
• Directs chip away from the cutting edge.
• Displaced in-feed angle improves surface finish.
• First choice for internal threading.

ALTERNATING FLANK IN-FEED Alternating Flank In-Feed


• Recommended for large pitches, square ACME
and trapezoidal forms.
• Recommended for long chipping materials.
• Method divides the work between both flanks.
• Results in equal wear.
• Less cutting pressure.
• Not available on all lathes.

E
40
In-Feed Recommendations

Threading
The table below provides recommendations for depths of cut for the
different passes. These recommendations are intended as starting values
for machining in steel and include stock 0,020 - 0,075mm above crest.
60˚
The suitable number of passes must be determined by trial and error.

I.S.O Metric (ISO) 60°, External


Pitch (mm)

No. of 0,5 0,75 0,8 1,0 1,25 1,5 1,75 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0
Passes Radial infeed per pass (mm)
1 0,102 0,178 0,178 0,178 0,178 0,229 0,229 0,254 0,279 0,279 0,330 0,330 0,381 0,406 0,432 0,457
2 0,102 0,152 0,152 0,178 0,178 0,203 0,203 0,229 0,254 0,254 0,305 0,330 0,330 0,381 0,406 0,432
3 0,076 0,102 0,127 0,127 0,152 0,178 0,152 0,178 0,203 0,203 0,254 0,254 0,279 0,330 0,330 0,356
4 0,076 0,076 0,076 0,102 0,127 0,152 0,152 0,152 0,178 0,178 0,203 0,229 0,229 0,279 0,279 0,305
5 0,356 0,508 0,533 0,076 0,102 0,127 0,127 0,152 0,152 0,152 0,178 0,178 0,229 0,229 0,229 0,279
6 0,660 0,076 0,076 0,102 0,127 0,127 0,152 0,178 0,178 0,203 0,229 0,229 0,229
7 0,813 0,965 0,102 0,102 0,127 0,127 0,152 0,152 0,178 0,203 0,203 0,229
8 0,076 0,076 0,102 0,127 0,152 0,152 0,178 0,178 0,178 0,203
9 1,143 1,270 0,102 0,127 0,152 0,152 0,152 0,178 0,178 0,203
10 0,076 0,102 0,127 0,127 0,152 0,178 0,178 0,178
11 1,600 0,102 0,102 0,127 0,152 0,152 0,152 0,178
12 0,076 0,076 0,127 0,127 0,152 0,152 0,152
13 1,880 2,210 0,102 0,127 0,127 0,127 0,152
14 0,076 0,102 0,102 0,127 0,152
15 2,515 2,819 3,124 0,127 0,127
16 0,102 0,102
3,429 3,734

Last pass equals total depth of thread.

I.S.O Metric (ISO) 60°, Internal


Pitch (mm)

No. of 0,5 0,75 1,0 1,25 1,5 1,75 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0
Passes Radial infeed per pass (mm)
1 0,102 0,178 0,178 0,203 0,254 0,229 0,254 0,279 0,279 0,305 0,330 0,356 0,381 0,381 0,406
2 0,102 0,127 0,152 0,178 0,203 0,203 0,229 0,229 0,229 0,279 0,305 0,330 0,356 0,356 0,406
3 0,076 0,102 0,102 0,127 0,152 0,152 0,178 0,178 0,203 0,229 0,229 0,279 0,305 0,305 0,356
4 0,076 0,076 0,102 0,102 0,102 0,127 0,152 0,152 0,152 0,203 0,203 0,229 0,254 0,254 0,279
5 0,356 0,483 0,076 0,102 0,102 0,102 0,127 0,152 0,152 0,178 0,178 0,203 0,229 0,229 0,229
6 0,610 0,076 0,076 0,102 0,102 0,127 0,152 0,152 0,152 0,178 0,203 0,203 0,229
7 0,787 0,889 0,102 0,102 0,102 0,127 0,152 0,152 0,152 0,178 0,178 0,203
8 0,076 0,076 0,102 0,102 0,152 0,152 0,152 0,152 0,178 0,178
9 1,092 1,219 0,102 0,102 0,127 0,127 0,152 0,152 0,152 0,178
10 0,076 0,102 0,102 0,127 0,152 0,152 0,152 0,152
11 1,499 0,102 0,102 0,102 0,127 0,152 0,152 0,152
12 0,076 0,076 0,102 0,127 0,152 0,152 0,152
13 1,778 2,057 0,102 0,102 0,127 0,152 0,152
14 0,076 0,102 0,102 0,127 0,152
15 2,337 2,642 2,896 0,127 0,127
16 0,102 0,102
3,200 3,454

E
Last pass equals total depth of thread.

41
In-Feed Recommendations

60˚

UNIFIED (UN) 60°, External


T.P.I
32 28 24 20 18 16 14 13 12 11 10 9 8 7 6 5 4.5 4
No. of
Passes Radial infeed per pass (mm)
1 0,178 0,178 0,178 0,203 0,229 0,229 0,229 0,254 0,279 0,279 0,279 0,279 0,305 0,356 0,356 0,432 0,406 0,483
2 0,152 0,152 0,178 0,178 0,203 0,203 0,229 0,229 0,229 0,254 0,229 0,229 0,254 0,330 0,330 0,406 0,381 0,432
3 0,127 0,127 0,152 0,152 0,152 0,152 0,178 0,178 0,203 0,203 0,203 0,203 0,229 0,254 0,254 0,330 0,330 0,356
4 0,076 0,102 0,127 0,127 0,152 0,152 0,152 0,152 0,152 0,178 0,178 0,178 0,178 0,229 0,229 0,279 0,279 0,330
5 0,533 0,076 0,076 0,102 0,127 0,127 0,127 0,152 0,152 0,152 0,152 0,152 0,178 0,178 0,203 0,229 0,254 0,305
6 0,635 0,711 0,076 0,076 0,102 0,102 0,127 0,152 0,152 0,152 0,152 0,152 0,178 0,178 0,229 0,229 0,254
7 0,838 0,940 0,076 0,102 0,102 0,127 0,127 0,152 0,152 0,152 0,152 0,178 0,203 0,203 0,229
8 1,041 0,076 0,076 0,076 0,102 0,127 0,127 0,152 0,152 0,152 0,178 0,203 0,229
9 1,194 1,270 1,372 0,076 0,102 0,127 0,127 0,152 0,152 0,178 0,178 0,229
10 1,499 0,076 0,102 0,127 0,127 0,152 0,178 0,178 0,203
11 1,651 0,076 0,102 0,102 0,152 0,178 0,152 0,178
12 1,778 0,076 0,076 0,127 0,152 0,152 0,178
13 2,032 2,286 0,102 0,127 0,152 0,152
14 0,102 0,102 0,152 0,152
15 2,667 3,200 0,152 0,127
16 0,127 0,102
3,531 3,937

Last pass equals total depth of thread.

UNIFIED (UN) 60°, Internal


T.P.I
32 28 24 20 18 16 14 13 12 11 10 9 8 7 6 5 4.5 4
No. of
Passes Radial infeed per pass (mm)
1 0,178 0,178 0,178 0,203 0,229 0,229 0,229 0,254 0,279 0,279 0,279 0,279 0,305 0,330 0,356 0,406 0,406 0,457
2 0,152 0,152 0,152 0,178 0,178 0,178 0,203 0,229 0,229 0,229 0,229 0,229 0,279 0,305 0,330 0,356 0,406 0,432
3 0,102 0,102 0,152 0,127 0,152 0,152 0,152 0,152 0,178 0,178 0,152 0,178 0,203 0,229 0,229 0,305 0,330 0,356
4 0,076 0,102 0,102 0,102 0,127 0,127 0,152 0,152 0,152 0,152 0,152 0,152 0,178 0,203 0,203 0,254 0,254 0,305
5 0,508 0,076 0,076 0,102 0,102 0,102 0,102 0,127 0,127 0,152 0,152 0,152 0,152 0,178 0,178 0,229 0,229 0,254
6 0,610 0,660 0,076 0,076 0,102 0,102 0,102 0,102 0,127 0,127 0,152 0,152 0,152 0,152 0,203 0,203 0,229
7 0,787 0,864 0,076 0,102 0,102 0,102 0,102 0,102 0,127 0,127 0,152 0,152 0,178 0,178 0,229
8 0,940 0,076 0,076 0,076 0,102 0,102 0,102 0,102 0,152 0,152 0,178 0,178 0,178
9 1,118 1,194 1,245 0,076 0,102 0,102 0,102 0,127 0,152 0,152 0,178 0,178
10 1,397 0,076 0,102 0,102 0,127 0,127 0,152 0,152 0,178
11 1,499 0,076 0,102 0,102 0,127 0,152 0,152 0,178
12 1,651 0,076 0,076 0,102 0,152 0,152 0,152
13 1,880 2,134 0,102 0,127 0,152 0,152
14 0,102 0,102 0,127 0,152
15 2,464 2,946 0,127 0,127
16 0,102 0,102
17 3,277 3,658

Last pass equals total depth of thread.

E
42
In-Feed Recommendations

55˚

Whitworth
T.P.I
28 26 20 19 18 16 14 12 11 10 9 8 7 6 5 4.5 4
No. of
Passes Radial infeed per pass (mm)
1 0,203 0,203 0,203 0,229 0,229 0,203 0,254 0,279 0,279 0,305 0,279 0,305 0,356 0,356 0,381 0,406 0,457
2 0,178 0,152 0,203 0,203 0,203 0,203 0,229 0,254 0,254 0,254 0,229 0,279 0,305 0,305 0,381 0,406 0,432
3 0,127 0,152 0,152 0,152 0,178 0,152 0,178 0,203 0,203 0,203 0,229 0,229 0,279 0,279 0,356 0,356 0,356
4 0,102 0,102 0,127 0,127 0,152 0,152 0,152 0,178 0,178 0,178 0,203 0,203 0,229 0,254 0,305 0,305 0,330
5 0,076 0,076 0,102 0,127 0,127 0,127 0,127 0,152 0,152 0,152 0,178 0,178 0,203 0,203 0,279 0,279 0,330
6 0,635 0,686 0,076 0,076 0,102 0,127 0,127 0,152 0,152 0,127 0,152 0,152 0,203 0,203 0,254 0,254 0,279
7 0,864 0,914 0,076 0,102 0,102 0,127 0,127 0,127 0,152 0,152 0,178 0,203 0,229 0,229 0,279
8 1,067 0,076 0,076 0,076 0,127 0,127 0,127 0,152 0,152 0,178 0,203 0,229 0,254
9 1,143 1,245 1,422 0,076 0,127 0,127 0,127 0,152 0,152 0,203 0,203 0,254
10 1,549 0,076 0,127 0,127 0,152 0,152 0,203 0,178 0,229
11 1,676 0,076 0,127 0,127 0,152 0,178 0,178 0,203
12 1,880 0,076 0,076 0,152 0,152 0,152 0,203
13 2,108 2,413 0,127 0,127 0,152 0,178
14 0,102 0,102 0,152 0,152
15 2,819 3,353 0,147 0,127
16 0,102 0,102
3,708 4,166

Last pass equals total depth of thread.

43 E
In-Feed Recommendations

60˚

UNIFIED "J" for Aircraft (UNJ), External


T.P.I

No. of 32 28 24 20 18 16 14 12 10 8
Passes Radial infeed per pass (mm)
1 0,178 0,178 0,178 0,203 0,229 0,229 0,229 0,279 0,279 0,305
2 0,152 0,152 0,152 0,178 0,203 0,203 0,203 0,229 0,229 0,279
3 0,127 0,102 0,152 0,152 0,152 0,152 0,152 0,203 0,203 0,203
4 0,076 0,102 0,102 0,102 0,127 0,127 0,127 0,152 0,152 0,178
5 0,533 0,076 0,076 0,102 0,102 0,102 0,127 0,152 0,152 0,152
6 0,610 0,660 0,076 0,076 0,102 0,102 0,102 0,127 0,152
7 0,813 0,889 0,076 0,102 0,102 0,127 0,127
8 0,991 0,076 0,076 0,102 0,127
9 1,118 1,295 0,102 0,127
10 0,076 0,102
11 1,549 0,102
12 0,076
1,930

Last pass equals total depth of thread.

60˚

Metric "J" for Aircraft (MJ), External


Pitch (mm)

No. of 1,0 1,5 1,75 2,0 2,5


Passes Radial infeed per pass, (mm)
1 - - 0,2286 0,254 -
2 - - 0,2032 0,2286 -
3 - - 0,1524 0,1778 -
4 - - 0,1524 0,1524 -
5 - - 0,127 0,127 -
6 - - 0,0762 0,127 -
7 - - 0,9398 0,1016 -
8 - - - 0,0762 -
- - - 1,2446 -

Last pass equals total depth of thread.

E
44
In-Feed Recommendations

60˚

National Pipe Taper Dryseal (NPTF) External and Internal


T.P.I
No. of 27 18 14 11.5 8
Passes Radial infeed per pass (mm)
1 0,178 0,229 0,254 0,254 0,254
2 0,152 0,203 0,229 0,254 0,229
3 0,127 0,152 0,152 0,203 0,229
4 0,102 0,127 0,152 0,152 0,203
5 0,102 0,102 0,127 0,152 0,178
6 0,076 0,102 0,127 0,127 0,152
7 0,737 0,102 0,102 0,102 0,152
8 0,076 0,102 0,102 0,152
9 1,092 0,102 0,102 0,127
10 0,076 0,102 0,127
11 1,422 0,102 0,127
12 0,076 0,127
13 1,727 0,102
14 0,102
15 0,102
16 0,102
2,464

Last pass equals total depth of thread.

E
45
In-Feed Recommendations

60˚

National Pipe Taper ( NPT ) External & Internal


T.P.I

No. of 27 18 14 11.5 8
Passes Radial infeed per pass (mm)
1 0,203 0,229 0,229 0,229 0,254
2 0,152 0,178 0,203 0,203 0,229
3 0,127 0,152 0,178 0,178 0,203
4 0,102 0,152 0,152 0,152 0,203
5 0,102 0,127 0,152 0,152 0,178
6 0,076 0,127 0,127 0,152 0,178
7 0,762 0,102 0,127 0,152 0,178
8 0,076 0,102 0,127 0,178
9 1,143 0,102 0,127 0,152
10 0,076 0,102 0,152
11 1,448 0,102 0,152
12 0,076 0,127
13 1,753 0,127
14 0,102
15 0,076
2,489
Last pass equals total depth of thread.

55˚

British Standard Pipe Taper ( BSPT ) External & Internal


T.P.I

No of 28 19 14 11 8
Passes Radial infeed per pass (mm)
1 0,178 0,229 0,254 0,254 0,279
2 0,152 0,203 0,203 0,229 0,279
3 0,127 0,152 0,178 0,203 0,229
4 0,102 0,127 0,152 0,178 0,203
5 0,076 0,127 0,127 0,152 0,178
6 0,660 0,076 0,127 0,152 0,152
7 0,914 0,102 0,127 0,152
8 0,076 0,127 0,152
9 1,219 0,076 0,127
10 1,499 0,127
11 0,127
12 0,076
2,083

Last pass equals total depth of thread.

E
46
In-Feed Recommendations

P
30˚

Round DIN 405, External & Internal


T.P.I

No of 10 8 6 4
Passes Radial infeed per pass (mm)
1 0,229 0,229 0,279 0,356
2 0,229 0,229 0,254 0,330
3 0,203 0,203 0,229 0,305
4 0,203 0,203 0,229 0,279
5 0,152 0,178 0,203 0,279
6 0,127 0,152 0,203 0,254
7 0,102 0,152 0,178 0,254
8 0,076 0,127 0,152 0,229
9 1,321 0,102 0,152 0,203
10 0,076 0,127 0,178
11 1,651 0,102 0,152
12 0,076 0,127
13 2,184 0,127
14 0,102
3,200

Last pass equals total depth of thread.

47E
In-Feed Recommendations

30˚

Trapezoidal DIN 103


Pitch (mm)

No. of 1,5 2 3 4 5 6 7 8
passes Radial infeed per pass (mm)
1 0,229 0,254 0,279 0,279 0,305 0,356 0,356 0,381
2 0,203 0,229 0,229 0,229 0,305 0,330 0,330 0,330
3 0,152 0,178 0,203 0,229 0,254 0,305 0,305 0,330
4 0,127 0,152 0,152 0,203 0,229 0,279 0,279 0,330
5 0,102 0,127 0,152 0,178 0,203 0,254 0,254 0,279
6 0,076 0,127 0,127 0,178 0,203 0,254 0,254 0,279
7 0,889 0,102 0,127 0,152 0,203 0,203 0,254 0,254
8 0,076 0,102 0,152 0,203 0,203 0,229 0,254
9 1,245 0,102 0,152 0,178 0,203 0,203 0,229
10 0,102 0,152 0,152 0,203 0,203 0,229
11 0,102 0,127 0,152 0,178 0,203 0,229
12 0,076 0,127 0,127 0,152 0,203 0,203
13 1,753 0,102 0,127 0,152 0,178 0,203
14 2,261 0,102 0,152 0,178 0,178
15 2,743 0,152 0,178 0,178
16 0,127 0,127 0,178
17 3,505 3,734 0,152
18 0,152
19 0,127
4,496

Last pass equals total depth of thread.

E
48
In-Feed Recommendations

29˚

ACME
Pitch (T.P.I)
16 14 12 10 8 6 5 4 3
No. of
Passes Radial infeed per pass (mm)
1 0,229 0,229 0,254 0,254 0,279 0,330 0,356 0,356 0,381
2 0,203 0,203 0,203 0,229 0,254 0,279 0,330 0,330 0,356
3 0,178 0,178 0,178 0,203 0,203 0,229 0,254 0,305 0,330
4 0,152 0,152 0,152 0,178 0,178 0,203 0,229 0,279 0,279
5 0,127 0,127 0,127 0,152 0,152 0,178 0,229 0,254 0,279
6 0,076 0,102 0,127 0,127 0,127 0,178 0,203 0,254 0,279
7 0,965 0,076 0,102 0,127 0,127 0,152 0,203 0,203 0,279
8 1,067 0,102 0,102 0,127 0,152 0,203 0,203 0,254
9 1,245 0,102 0,127 0,152 0,178 0,203 0,229
10 0,102 0,102 0,152 0,152 0,178 0,229
11 1,575 0,102 0,152 0,152 0,178 0,229
12 0,102 0,127 0,152 0,152 0,203
13 1,880 0,102 0,127 0,152 0,203
14 2,515 0,102 0,152 0,178
15 2,845 0,152 0,178
16 0,127 0,178
17 3,480 0,178
18 0,152
19 0,127
4,521

Last pass equals total depth of thread.

49E
In-Feed Recommendations

29˚

STUB-ACME
T.P.I

No. of 16 14 12 10 8 6 5 4 3
passes Radial infeed per pass (mm)

1 0,203 0,229 0,229 0,229 0,254 0,279 0,279 0,305 0,356


2 0,152 0,178 0,178 0,203 0,203 0,203 0,254 0,279 0,279
3 0,127 0,152 0,152 0,178 0,203 0,203 0,203 0,254 0,279
4 0,102 0,127 0,127 0,152 0,178 0,178 0,203 0,203 0,229
5 0,102 0,102 0,102 0,152 0,152 0,152 0,178 0,203 0,203
6 0,686 0,787 0,102 0,127 0,152 0,152 0,152 0,178 0,203
7 0,889 0,102 0,127 0,152 0,152 0,152 0,203
8 1,143 0,102 0,127 0,152 0,152 0,203
9 1,372 0,102 0,127 0,127 0,178
10 1,549 0,102 0,127 0,152
11 1,803 0,102 0,127
12 0,102 0,127
13 2,184 0,127
14 0,102
15 0,102
3,099

Last pass equals total depth of thread.

E
50
In-Feed Recommendations

60˚

API Thread Forms


API No. of passes/radial infeed per pass (mm)
Thread Total Passes
Forms Infeed 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

API-Buttress

22ER5BUTT0.75
1,651 0,279 0,229 0,178 0,152 0,127 0,127 0,127 0,127 0,127 0,102 0,076 - - - -
22IR5BUTT0.75

22ER5BUTT1.0
1,651 0,279 0,229 0,178 0,152 0,127 0,127 0,127 0,127 0,127 0,102 0,076 - - - -
22IR5BUTT1.0

API Rd

16ER10APIRD
1,448 0,279 0,203 0,152 0,152 0,127 0,127 0,127 0,102 0,102 0,076 - - - - -
16IR10APIRD

16ER8APIRD
1,854 0,279 0,229 0,203 0,152 0,152 0,152 0,127 0,127 0,127 0,127 0,102 0,076 - - -
16IR8APIRD

API-V-0.038R

22ER4API382
3,175 0,457 0,381 0,381 0,330 0,305 0,305 0,254 0,254 0,203 0,127 0,102 0,076 - - -
22IR4API382

22ER4API383
3,175 0,457 0,381 0,381 0,330 0,305 0,305 0,254 0,254 0,203 0,127 0,102 0,076 - - -
22IR4API383

API-V-0.050

27ER4API502
3,861 0,457 0,381 0,356 0,330 0,305 0,305 0,279 0,254 0,254 0,229 0,203 0,203 0,127 0,102 0,076
27IR4API502

27ER4API503
3,835 0,457 0,381 0,356 0,330 0,305 0,279 0,279 0,254 0,254 0,229 0,203 0,203 0,127 0,102 0,076
27IR4API503

API-V-0.040

22ER5API403
3,073 0,432 0,381 0,381 0,330 0,279 0,279 0,254 0,254 0,178 0,127 0,102 0,076 - - -
22IR5API403

51 E
In-Feed Recommendations

Multi-point inserts
Metric 60° (I.S.O) Unified 60° (UN) Whitworth (W) NPT
External Pitch (mm) T.P.I T.P.I T.P.I
1,0 1,5 2,0 2,5 3,0 20 18 16 14 12 19 14 11 11.5

No. of Passes Radial infeed per pass (mm) Radial infeed per pass (mm) Radial infeed per pass (mm)
1 0,356 0,356 0,483 0,457 0,559 0,432 0,483 0,381 0,432 0,533 0,483 0,483 0,457 0,508
2 0,330 0,330 0,483 0,432 0,533 0,381 0,432 0,356 0,406 0,483 0,432 0,432 0,432 0,019
3 0,686 0,279 0,330 0,406 0,483 0,813 0,914 0,279 0,330 0,356 0,914 0,330 0,381 0,432
4 0,965 1,295 0,279 0,330 1,016 1,168 1,372 1,245 0,279 0,254
1,575 1,905 1,549 1,676

Internal Pitch (mm) T.P.I T.P.I T.P.I


1,0 1,5 2,0 2,5 3,0 20 18 16 14 12 19 14 11 11,5

No. of Passes Radial infeed per pass (mm) Radial infeed per pass (mm) Radial infeed per pass (mm)
1 0,330 0,330 0,457 0,356 0,483 0,356 0,483 0,457 0,508
2 0,305 0,305 0,432 0,330 0,432 0,305 0,432 0,432 0,483
3 0,635 0,254 0,330 0,254 0,330 0,254 0,330 0,381 0,432
4 0,889 1,219 0,940 1,245 0,914 1,245 0,279 0,254
1,549 1,676

E
52
Recommended Number of Passes
Material group specific
Threads Per Inch (T.P.I) 24 20 16 14 12 10 8
Pitch (mm) 1,0 1,25 1,5 1,75 2,0 2,5 3,0
Tensile Strength
Recommended Number of Passes
ISO Material & Hardness
<600 N/mm2
4-5 5-6 6-7 7-8 7-8 8-9 10 - 11
Unalloyed <180HBN
Steels <950 N/mm2
4-6 5-7 7-8 7-9 7-9 9 - 10 11 - 12
<280HBN

700 - 950 N/mm2


4-6 5-7 7-8 7-9 7-9 9 - 10 11 - 12
200 - 280 HBN
P Alloyed 950 - 1200 N/mm2
5-6 6-9 7 - 10 8 - 10 8 - 10 10 - 12 112 - 14
Steels 280 - 355 HBN

1200 - 1400 N/mm2


5-6 6-9 7 - 10 8 - 12 8 - 12 12 - 14 13 - 16
355 - 415 HBN

Austenitic + Ferritic
4-6 5-7 7-8 8-9 8-9 10 - 13 12 - 15
300 series
Stainless Martensitic
5-6 6-9 7 - 10 8 - 10 8 - 10 9 - 11 9 - 12
Steels 400 series
M
Refractory
5-8 6 - 10 7 - 12 8 - 11 8 - 11 9 - 12 10 - 14
P.H.

Grey
4-6 5-7 7-8 8 - 11 8 - 11 10 - 14 12 - 16
GG-Ft

Cast Irons Spheroidal-Ductile


GGG-FGS
K Malleable
4-8 5-9 7 - 10 8 - 11 8 - 11 8 - 14 10 - 16

GTS - MN/MP
Aluminium
< 16% Si 116HBN
& Alloys
4-6 5-7 7 - 10 8 - 11 8 - 11 8 - 14 10 - 16
Aluminium
N & Silicon
> 16% Si 92HBN

Iron Based
High
4-6 5-7 7-8 8 - 10 8 - 10 9 - 11 9 - 12
Cobalt Based
Temperature
S Alloys Nickel Based
5-6 6-9 7 - 10 8 - 11 8 - 11 9 - 12 10 - 14
Titanium Based

>1400 N/mm2
Hard Steel 6-8 6 - 10 7 - 12 9 - 12 9 - 12 13 - 14 14 - 16
>415 HBN

Chilled 1400 N/mm2


H Cast Iron 400 HBN
6-8 6 - 10 7 - 12 9 - 12 9 - 12 13 - 14 14 - 16

Recommended Number of Passes


Recommended
Threading Pitch (mm) Threading T.P.I No: of Passes
0,5 48 4-6
1,0 24 4-8
1,25 20 5 - 10
1,5 16 6 - 12
2 12 7 - 12
3 8 9 - 16
4 6 11 - 18
5 5 12 - 20
6 4 12 - 22
8 3 15 - 24

53 E
American Taper Pipe Threads

P
American Taper Pipe Threads
0,0328 P
0,038 P
NPT - National Taper Pipe Threads

NPTF - Dryseal National Taper Pipe Threads


0,8657 P

0,8 P API - (American Petroleum Institute) Line Pipe


60˚
Threads

Many of the basic dimensions are common on


these threads.
90˚
AXIS OF SCREW 0,0328 P
The critical difference is the tolerance limit of
TAPER 1:16 (3/4´´:ft) on Diameter
truncation at the root and crest of thread which
alters its sealing characteristics when assembled.

Limits of Truncation

NPT - National Taper Pipe Threads


Truncation at Crest Truncation at Root
T.P.I Minimum Inch Maximum Inch Minimum Inch Maximum Inch
27 0.0012 0.0036 0.0012 0.0036
18 0.0018 0.0049 0.0018 0.0049
14 0.0024 0.0056 0.0024 0.0056
11.5 0.0029 0.0063 0.0029 0.0063
8 0.0041 0.0078 0.0041 0.0078

NPTF - Dryseal National Taper Pipe Threads


Truncation at Crest Truncation at Root
T.P.I Minimum Inch Maximum Inch Minimum Inch Maximum Inch
27 0.0017 0.0035 0.0035 0.0052
18 0.0026 0.0043 0.0043 0.0061
14 0.0026 0.0043 0.0043 0.0061
11.5 0.0035 0.0052 0.0052 0.0078
8 0.0052 0.0069 0.0069 0.0095

API - (American Petroleum Institute) Line Pipe Threads


Truncation at Crest Truncation at Root
T.P.I Inch Inch
27 0.0027 0.0012
18 0.0041 0.0018
14 0.0052 0.0024
11.5 0.0063 0.0029
8 0.0091 0.0041

E
54
Common Nominal Threads

Thread Form Sizes British Standard Pipe Thread Series


BSP & BSPT basic sizes
Nominal Diameter Threads Per Inch
National Taper Pipe Thread, Dryseal Pipe
Inch T.P.I
Threads and API Linepipe Threads. 1/8 28
1/4 19
NPT, NPTF & API Basic Sizes 3/8 19
1/2 14
Nominal Diameter Threads Per Inch
3/4 14
Inch T.P.I
1 11
1/8 & smaller 27
1 1/4 11
1/4 18
1 1/2 11
3/8 18
2 11
1/2 14
2 1/2 11
3/4 14
3 11
1 11 1/2
3 1/2 11
1 1/4 11 1/2
4 11
1 1/2 11 1/2
5 11
2 11 1/2
6 11
2 1/2 & larger 8

Other Threads with Whitworth Form


British Standard Whitworth Series BS Con/
BSW basic sizes BS Conduit British Standard Conduit Thread
Nominal Diameter Threads Per Inch BSP.F British Standard Pipe Fastening
Inch T.P.I BSP.L British Standard Pipe Longscrew
1/8 40 Cycle British Standard Cycle Threads
3/16 24
Gas/G series British Standard Gas Threads
1/4 20
5/16 18
3/8 16 American Unified Coarse Series Threads
7/16 14
UNC basic sizes
1/2 12
Nominal Diameter Threads Per Inch
9/16 12
Inch T.P.I
5/8 11
No. 5 40
11/16 11
No. 6 32
3/4 10
No. 8 32
7/8 9
No. 10 24
1 9
No. 12 24
1 1/8 7
1/4 20
1 1/4 7
5/16 18
1 1/2 6
3/8 16
1 3/4 5
7/16 14
2 4.5
1/2 13
2 1/4 4
9/16 12
2 1/2 4
5/8 11
2 3/4 3.5
3/4 10
3 3.5
7/8 9
1 8
British Standard Fine Series 1 1/8 7
BSF basic sizes 1 1/4 7
Nominal Diameter Threads Per Inch 1 3/8 6
Inch T.P.I 1 1/2 6
3/16 32 1 3/4 5
7/32 28 2 4.5
1/4 26 2 1/4 4.5
9/32 26
5/16 22 American Unified Fine Series Threads
3/8 20
UNF basic sizes
7/16 18
Nominal Diameter Threads Per Inch
1/2 16
Inch T.P.I
9/16 16
No. 5 44
5/8 14
No. 6 40
11/16 14
No. 8 36
3/4 12
No. 10 32
13/16 12
No. 12 28
7/8 11
1/4 28
1 10
5/16 24
1 1/8 9
3/8 24
1 1/4 9
7/16 20
1 1/2 8
1/2 20
1 3/4 8
9/16 18
5/8 18
3/4 16
7/8 14
1 14
1 1/8 12
1 1/4 12
1 3/8 12
1 1/2 12

E
55
Nomenclature

Major Diameter Crest


The largest diameter of a screw thread. The outermost surface of the thread connecting
the flanks.
Pitch or Effective Diameter
On straight threads it is where the thread profile Nominal Diameter
and grooves are the same width. The thread size from which all tolerances and limits
are calculated.
Minor or Root Diameter
The smallest diameter of a screw thread. Internal Thread
A thread produced on the internal surface of a
cylinder or cone.
External Thread
A thread produced on the external surface of a
cylinder or cone. Thread Angle
The included angle between the individual flanks.
Depth of Thread
The measured distance between the crest and root Helix
of the thread. The angle of inclination when one rotation of the
thread advances. This is the opposing angle where
the thread lead and pitch diameter create a right
Pitch
angle triangle.
A measured distance between corresponding
points on adjacent thread forms when parallel to
the centreline. Can be specified in millimetre or Parallel Thread
T.P.I. A thread produced around a cylinder.
Root
The innermost surface of the thread connecting Taper Thread
the flanks. A thread produced around a cone of
predetermined angle.

E
56
Threading

Threading Grade Descriptions


Optimum Grade Performance

• SFZ – A TiN PVD coated grade with a Coated PVD


micrograin substrate for machining at Code GRADE
HC HC
lower speeds. Ideal for stainless steels SFZ SP4036
Materials C ISO
and ductile materials. C8 P01
P05
P10
• SP4036 – A TiAlN PVD coated grade with C7 P15
a micrograin substrate offering high Unalloyed and
P20

Increasing, wear resistance - Increasing cutting speed


P25
temperature stability and a low coefficient Alloyed Steels
C6 P30
of friction. Ideal for machining most P35
C5 P40
materials at higher speeds.
P P45
P50
M05

Cutting Speed (Vc) m/min PVD Coated M10


M15
SFZ SP4036
Rm Max - Min Max - Min M20
ISO Material and Stainless Steels
HC HC M25
Hardness
Max - Min Max - Min M30
600 N/mm2
180HBN
270 135 450 200 M M35
Unalloyed M40
Steels C4 K01
950 N/mm2

Increasing - shock resistance - Increasing - feed


- - 290 130
280HBN K05
P Alloyed C3 K10
700 - 950 N/mm2
- - 260 120 K15
Steels 200 - 280 HBN
Cast Irons C2 K20
Austenitic + Ferritic
- - 300 140 K25
300 series
C1 K30
Stainless Martensitic
Steels 400 series
- - 310 150 K K35
M K40
Refractory N01
100 50 160 75
P.H.
N05
Grey N10
270 135 440 200
GG-Ft Aluminium & Alloys N15

Cast Irons Spheroidal-Ductile N20


230 115 380 180
K
GGG-FGS
N N25
Malleable N30
155 80 260 120
GTS - MN/MP S01
Aluminium S05
< 16% Si 116HBN 915 365 - -
& Alloys S10
High Temperature
Aluminium S15
N & Silicon
> 16% Si 92HBN 610 245 - - Alloys
S20

Iron Based 40 20 65 30 S S25


S30
High Cobalt Based 30 15 50 25
Temperature
S Alloys Nickel Based 35 20 55 25

Titanium Based 55 25 90 40

57 E
Materials Cross Reference Chart

Country/Standard
Material Group Rm Allvac Allegheny GERMANY/ITALY U.K. FRANCE USA
(N/mm2) Designation Ludlum
W.-Nr. DIN BS AFNOR AIS/SAE
Designation
Free cutting steel 390-710 1.0722 10SPb20 10PbF2
Free cutting steel 410-710 1.0715 9SMn28 230M07 S250 1213
Free cutting steel 410-710 1.0718 9SMnPb28 S250Pb 12L13
Free cutting steel 430-740 1.0736 9SMn36 240M07 S300 1215
Free cutting steel 430-740 1.0737 9SMnPb36 S300Pb 12L14
Heat treatable steel 500-650 1.0402 C22 050A20 CC20 1020
Heat treatable steel 500-650 1.1158 Ck25 1025
Free cutting steel 510-740 1.0726 35S20 212M36 35MF4 1140
Superficial hardening steel 540-730 1.1183 Cf35 060A35 XC38TS 1035
Heat treatable steel 550-750 1.0501 C35 060A35 CC35 1035
Case hardening steel 590-780 1.0401 C15 080M15 CC12 1015
Case hardening steel 590-780 1.1141 Ck15 080M15 XC12 1015
Heat treatable steel 630-800 1.0503 C45 080M46 CC45 1045
Heat treatable steel 630-800 1.1191 Ck45 080M46 XC42 1045
Superficial hardening steel 640-830 1.1213 Cf53 060A52 XC48TS 1050
Carbon tool steel 640-830 1.1545 C105W1 Y1105 W.110
Heat treatable steel 640-840 1.1170 28Mn6 160M28 20M5 1330
Heat treatable steel 640-880 1.1167 36Mn5 40M5 1335
Heat treatable steel 690-930 1.1157 40Mn4 150M36 35M5 1039
Carbon tool steel 650-750 1.1663 C125W Y2120 W.112
Heat treatable steel 700-900 1.0535 C55 070M55 1055
Heat treatable steel 700-900 1.1203 Ck55 070M55 XC55 1055
Heat treatable steel 750-900 1.0601 C60 080A62 CC55 1060
Heat treatable steel 750-950 1.1221 Ck60 080A62 XC60 1060
Spring steel 1000-1100 1.1274 Ck101 060A96 1095
ASTM
High temp. constructional steel 440-570 1.5415 15Mo3 1501-240 15D3 A20Gr.A
1501-
High temp. constructional steel 440-590 1.7335 13CrMo4 4 15CD3.5 ASTM A182
620Gr.27
High temp. constructional steel 440-590 1.7380 10CrMo9 10 1501-622 12CD9;10 ASTM A182
1503-245-
High temp. constructional steel 450-590 1.5423 16Mo5 4520
420
Tough at sub zero 490-640 1.5622 14Ni6 16N6 AST˜M
A350LF5
1503-660-
High temp. constructional steel 490-640 1.7715 14MoV6 3
440
Tough at sub zero 510-710 1.5680 12Ni19 Z18N5 2515
Case hardening steel 640-1080 1.7131 16MnCr5 (527M20) 16MC5 5115
Case hardening steel 640-1080 1.7262 15CrMo5 12CD4
Cold work tool steel 640-670 O1 O1
Hot / cold tool steel 640-720 S7 S7
1501-
Tough at sub zero 640-840 1.5662 X8Ni9 ASTM A353
509;510
Ball and roller bearing steel 650-750 1.3505 100Cr6 534A99 100C6 52100
Heat treatable steel 650-950 1.7218 25CrMo4 1717CDS 25CD4 4130
110
Case hardening steel 690-1080 1.6523 21NiCrMo2 805M20 20NCD2 8620
Case hardening steel 690-880 1.7015 15Cr3 523M15 12C3 5015
Heat treatable steel 690-930 1.5710 36NiCr6 640A35 35NC6 3135
Superficial hardening steel 700-750 1.7045 42Cr4 5140

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

F
1
P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials
Materials Cross Reference Chart

Country/Standard
Material Group Rm Allvac Allegheny GERMANY/ITALY U.K. FRANCE USA
(N/mm2) Designation Ludlum
W.-Nr. DIN BS AFNOR AIS/SAE
Designation
Heat treatable steel 700-950 1.7033 34Cr4 530A32 32C4 5132
Cold work tool steel 720-775 A6 A6
Superficial hardening steel 740-1080 1.7223 41CrMo4 708M40 42CD4TS 4140;4142
Heat treatable steel 750-1100 1.7220 34CrMo4 708A37 35CD4 4137;4135
Cold work tool steel 750-775 O7 O7
Cold work tool steel 750-800 1.2542 45WSCrV7 BS1 S1
Cold work tool steel 750-850 1.2067 100Cr6 BL3 Y100C6 L3
Cold work tool steel 750-850 A2 1.2363 X100CrMoV51 BA2 Z100CDV5 A2
Cold work tool steel 750-850 1.2419 105WCr6 105WC13
Cold work tool steel 750-850 1.2833 100V1 BW2 Y1105V W210
High speed steel 775-990 M2 1.3343 S 6-5-2 BM2 Z85WDCV M2
06-05-04-02
Z100WCWV
High speed steel 775-990 1.3348 S 2-9-2 M7
09-04-02-02
Heat treatable steel 780-1080 1.3401 X120Mn12 Z120M12 Z120M12
Superficial hardening steel 780-1180 1.8159 50CrV4 735A50 50CV4 6150
High speed steel 795-870 M3 M3
Cold work tool steel 795-910 A7 A7
Z80WCV
High speed steel 800-1050 1.3355 S 18-0-1 BT1 T1
18-04-01
Heat treatable steel 800-1100 1.6511 36CrNiMo4 816M40 40NCD3 9840
Heat treatable steel 800-1100 1.7035 41Cr4 530M40 42C4 5140
Heat treatable steel 800-1200 1.7225 42CrMo4 708M40 42CD4 4140
Cold work tool steel 800-850 1.2713 55NiCrMoV6 55NCDV7 L6
Z85WDKCV
High speed steel 820-1050 1.3243 S 6-5-2-5
06-05-05-04-02
Z80WKCV
High speed steel 820-1050 1.3255 S 18-1-2-5 BT4 T4
18-05-04-01
Case hardening steel 830-1180 1.5732 14NiCr10 14NC11 3415
Cold work tool steel 850-900 D2 1.2379 X155CrVMo12-1 BD2 Z160CDV12 D2
Cold work tool steel 850-900 1.2080 X210Cr12 BD3 Z200Cr12 D3
Cold work tool steel 850-900 1.2436 X210CrW12
Cold work tool steel 850-900 1.2601 X165CrMoV12
Case hardening steel 880-1230 1.5752 14NiCr14 655M13 12NC15 3415
Nickelvac
Heat treatable steel 900-1200 4340 1.6582 34CrNiMo6 817M40 35NCD6 4340
Nitriding steel 950-1000 1.8509 41CrAIMo7 905M39 40CAD6, 12
Spring steel 950-1050 1.0904 55Si7 250A53 55S7 9255
Case hardening steel 980-1320 1.6587 17CrNiMo6 820A16 18NCD6
Heat treatable steel 980-1420 1.7361 32CrMo12 722M24 30CD12
Spring steel 1050-1100 1.7176 55Cr3 527A60 55C3 5155
Spring steel 1050-1100 1.0961 60SiCr7 60SC7 9262
Nitriding steel 1080-1270 1.2606 39CrMoV13 9 BH12 H12
Hot work tool steel 1180-1570 1.2343 BH11 H11
Hot work tool steel 1180-1670 1.2365 BH10 H10
Hot work tool steel 1180-1770 H13 1.2344 X40CrMoV51 BH13 Z40CDV5 H13
Hot work tool steel 1180-1770 1.2581 X30WCrV9 3 BH21 Z30WCV9 H21
Hot work tool steel 1270-1670 1.2678 BH19 H19

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

2F
Materials Cross Reference Chart

Country/Standard
Material Group Rm Allvac Allegheny GERMANY/ITALY U.K. FRANCE USA
(N/mm2) Designation Ludlum
W.-Nr. DIN AFNOR AMS
Designation
Stainless steel 400-600 Nickelvac AL 403 1.4000 X6Cr13 403S17 Z6C13 403
410 / 403
Heat resistant steel casting 400-600 1.4865 G-X40NiCrSi38 18 330C11
Stainless steel casting 440-640 1.4308 G-X6CrNi18 9 304C15 Z6CN18.10M
Stainless steel casting 440-640 1.4408 G-X6CrNiMo18 10 316C16
Stainless steel casting 440-640 1.4581 G-X7CrNiMoNb18 10 318C17 Z4CNNDNb18 12M

Heat resistant steel 450-650 AL 405 1.4724 X10CrAI13 403S17 Z10C13 405

Nickelvac
Stainless steel 450-650 AL 410 1.4006 X10Cr13 410S21 Z10C14 410
410 / 403
Stainless steel 450-650 AL 430 1.4016 X6Cr17 430S15 Z8C17 430
Stainless steel 450-650 AL 434 1.4113 X6CrMo17 434S17 Z8CD17.01 434
Stainless steel 460-680 AL 304L 1.4306 X2CrNi19 11 304S12 Z3CN18.10 304L
Stainless steel 490-690 AL 305 1.4303 X5CrNi18 12 305
Stainless steel 490-690 Allvac 316 L AL 316L 1.4435 X2CrNiMo18 12 316S12 Z2CND17.13 316L
Stainless steel 490-690 AL 317L 1.4438 X2CrNiMo18 16 317S12 Z2CND19.15 317L
Stainless steel 490-740 1.4583 X10CrNiMoNb18 12 Z6CNDNb17 13B 318
Stainless steel 500-550 E-Brite Alloy ASTM A240
Stainless steel 500-700 AL 303 1.4305 X10CrNiS18 9 303S21 Z10CNF 18.09 303
Stainless steel 500-700 AL 304 1.4301 X5CrNi18 10 304S15 Z6CN18.09 304
Stainless steel 500-730 AL 321 1.4541 X6CrNiTi18 10 2337 Z6CNT18.10 321
Stainless steel 500-730 1.4571 X6CrNiMoTi17 12 2 320S17 Z6NDT17.12 316Ti
Heat resistant steel 500-750 AL 309 1.4828 X15CrNiSi20 12 309S24 Z15CNS20.12 309
Heat resistant steel 500-750 AL 310S 1.4845 X12CrNi25 21 310S24 Z12CN25 20 310S
Stainless steel 500-750 AL 904L 1.4539 ASTM B625
Heat resistant steel 500-750 1.4878 X12CrNiTi18 9 321S320 Z6CNT18.12B
Stainless steel 510-710 AL 316 1.4401 X5CrNiMo18 10 316S16 Z6CND17.11 316
Stainless steel 510-740 AL 347 1.4550 X6CrNiNb18 10 347S17 Z6CNNb18.10 347
Heat resistant steel 520-720 1.4762 X10CrAI 24 Z10CAS24 446
Stainless steel 550-760 1.4311 X2CrNiN18 10 304S62 Z2CN18.10 304LN
Heat resistant steel 550-800 1.4841 X15CrNiSi25 20 310
Heat resistant steel 550-800 1.4864 X12NiCrSi36 16 Z12NCS35.16 330
Stainless steel 580-800 AL 316LXN 1.4429 X2CrNiMoN17 13 3 Z2CND17.13 316LN
Stainless steel 590-780 AL 416 1.4005 X12CrS13 416
Stainless steel 640-840 1.4104 X12CrMoS17 Z10CF17 430F
Stainless steel 640-900 1.4460 X8CrNiMo27 5 329
Stainless steel 700-800 1.4034 X45Cr13 420S45 Z40CM Z38C13M
Stainless steel 700-950 AL 301 1.4310 X12CrNi17 7 Z12CN17.07 301
Stainless steel 750-800 1.4027 G-X20Cr14 420C29 Z20C13M
Stainless steel 750-950 AL 420 1.4021 X20Cr13 420
Stainless steel casting 760-960 1.4313 X5CrNi13 4 425C11 Z4CND13.4M
Stainless steel 800-900 AL 2205 ASTM A240
Stainless steel 850-950 1.4057 X20CrNi172 431S29 Z15CNi6.02 431
Stainless steel 1100-1200 AM 350 ASTM A693
Precipitation hardening stainless AL 13-8 13-8 PH
Nickelvac
Precipitation hardening stainless AL 15-5 1.4540 X4CrNiCuNb164 Z6CNU15.05 15-5 PH
15-5 PH
Precipitation hardening stainless AL 15-7 1.4532 X7CrNiMoAl157 Z8CNDA15.07 15-7 PH
Nickelvac
Precipitation hardening stainless AL 17-4 1.4542 X5CrNiCuNb174 Z6CNU17.04 17-4 PH
17-4 PH
Precipitation hardening stainless AL 17-7 1.4568 X7CrNiAl177 Z8CNA17.07 17-7 PH

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

F
3
P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials
Materials Cross Reference Chart

Cr Ni C Mn Si P S Mo Cu Ti Others

12.0 0.15 0.5 0.50 0.02 0.01

18.8 38.0 0.4 1.0 1.75 0.045 0.03 W 4.75


19.0 10.0 0.07 1.5 2.0 0.045 0.03
19.0 11.0 0.07 1.5 1.5 0.045 0.03 2.5
19.0 11.5 0.06 1.5 1.5 0.045 0.03 2.25
Al 0.10-
12.0 0.08 1.0 0.50 0.04 0.03
0.30

12.0 0.15 0.5 0.50 0.02 0.01 0.5 0.5

16.0 0.08 1.0 1.0 0.04 0.03


17.0 0.08 0.75
19.0 10.0 0.015 1.0 0.5 0.023 0.015
18.0 11.5 0.12 2.0 1.0 0.04 0.03
17.0 12.0 0.015 1.0 0.5 0.023 0.015 2.5
19.0 13.0 0.015 1.0 1.0 0.023 0.015 3.5
18.0 14.0 0.08 2.0 2.0
26 0.003 1
19.5 10.5 0.16 1.5 2.0 0.04 0.3 0.6
19.5 9.0 0.08 1.5 2.0 0.04 0.04
18.0 9.5 0.08 2.0 1.0 0.04 0.03 0.40
17.5 12.0 0.08 2.0 1.0 0.045 0.03 2.25 5.0
23.5 14.0 0.20 1.5 2.0 0.04 0.04
25.0 20.5 0.15 2.0 0.75 0.045 0.03
20.5 4.5 1.5
18.0 10.5 0.12 2.0 1.0 0.045 0.03 0.40 Al 0.40
17.0 13.0 0.08 2.0 0.75 0.04 0.03 1.5 0.50
18.0 11.0 0.08 2.0 1.0 0.045 0.03
25.0 0.12 1.0 1.0 0.04 0.03 Al 1.50
18.0 10.0 0.03 2.0 1.0 0.045 0.03 N 0.16
24.5 20.5 0.18 2.0 1.5 0.04 0.03 0.5 0.5
15.0 35.0 0.15 1.0 2.5 0.04 0.04
17.5 13.0 0.03 2.0 1.0 0.045 0.025 2.75 N 0.16
13.0 0.15 1.25 1.0 0.07 0.07 0.60
17.0 0.12 1.25 1.0 0.06 0.15 0.5
25.5 3.5 0.1 0.04 0.03 1.0
13.5 0.5 1.0 1.0 0.045 0.03
17.0 7.0 0.14 2.0 1.0 0.045 0.03
13.5 1.0 0.2 1.0 1.0 0.045 0.03
12.5 0.20 1.0 1.0 0.04 0.04
13.0 4.5 0.07 1.5 1.0 0.035 0.025 0.7
22 5.5 3 N 0.16
16.0 2.0 0.20 1.0 1.0 0.04 0.03
16.5 4.3 0.08 2.8
13 8 2.2 Al 1.2

14.8 4.5 0.03 0.5 0.5 0.02 0.015 3.5 Cb 0.3


15.0 7.0 0.045 0.5 0.5 0.02 0.015 2.5 Al 1.15

16.3 4.0 0.035 0.5 0.5 0.02 0.015 4.0 Cb 0.3

17.0 7.0 0.045 0.5 0.5 0.02 0.02 Al 1.15

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

F
4
Materials Cross Reference Chart

Country/Standard
Material Group HBN Allvac Allegheny GERMANY/ITALY U.K. FRANCE USA
Designation Ludlum
W.-Nr. DIN BS AFNOR ASTM/SAE
Designation
Grey cast iron 175 0.6010 GG 10 Grade 100 Ft 10 D No 20 B
Grey cast iron 185 0.6015 GG 15 Grade 150 Ft 15 D No 25 B
Grey cast iron 205 0.6020 GG 20 Grade 220 Ft 20 D No 30 B
Grey cast iron 220 0.6025 GG 25 Grade 260 Ft 25 D No 35 B
Grey cast iron 230 0.6030 GG 30 Grade 300 R 30 D No 45 B
Grey cast iron 235 0.6035 GG 35 Grade 350 Ft 35 D No 50 B
Grey cast iron 250 0.6040 GG 40 Grade 400 Ft 40 D No 55 B
Spheroidal / nodular/
ductile cast iron 150-180 GGG 35.3 350/22 FGS 350-22 60-40-18
Spheroidal / nodular/
155-220 0717-02 GGG 40 420/12 65-45-12
ductile cast iron
Spheroidal / nodular/
ductile cast iron 190-255 0727-02 GGG 50 500/7 FGS 500-7 80-55-06
Spheroidal / nodular/
ductile cast iron 200-260 0732-03 GGG 60 600/3 FGS 600-3 80-60-03
Spheroidal / nodular/
ductile cast iron 240-300 0737-01 GGG 70 700/2 FGS 700-2 100-70-03
Spheroidal / nodular/
ductile cast iron 265-300 GGG 80 900/2 FGS 900-2 120-90-02
Malleable cast iron 150 GTS-35-10 B 340/12 MN 35-1 32510
Malleable cast iron 175 0.8145 GTS-45-06 P 440/7 40010
Malleable cast iron 205 0.8155 GTS-55-04 P 510/4 MP 50-5 50005
Malleable cast iron 230 0.8165 GTS-65-02 P 570/3 Mn 650-3 A220-70003
Malleable cast iron 265 0.8170 GTS-70-02 P 690/2 Mn 700-2 A220-80002
Aluminium alloys 3.0255 Al99,9 1B A5 1050
Aluminium alloys 3.0515 AlMn N3
Aluminium alloys 3.0615 AlMgSiPb
Aluminium alloys 3.1325 AlCuMg1 A-U4G 2017
Aluminium alloys 3.1355 AlCuMg2 L97 A-U4G1 2024
Aluminium alloys 3.1645 AlCuMgPb
Aluminium alloys 3.1655 AlCuBiPb FC1 A-U5PbBi 2011
Aluminium alloys 3.2245 AlSi5
Aluminium alloys 3.2305 AlRMgSi
Aluminium alloys 3.2315 AlMgSi1 H30 6351
Aluminium alloys 3.3206 AlMgSi0,5 H9 6063
Aluminium alloys 3.3309 AlRMg0,5
Aluminium alloys 3.3315 AlMg1 N41 A-G0,6 5005
Aluminium alloys 3.3316 AlMg1,5 3L44 A-G1,5 5050
Aluminium alloys 3.3319 AlRMg1
Aluminium alloys 3.3523 AlMg2,5 2L56 A-G2,5C 5052
Aluminium alloys 3.3535 AlMg3 N5 A-G3M 5754
Aluminium alloys 3.3545 AlMg4Mn A-G4MC 5086
Aluminium alloys 3.3547 ASlMg4,5Mn N8 A-G4,5MC 5083
Aluminium alloys 3.3549 AlMg5 N6 5056
Aluminium alloys 3.4365 AlZnMgCu1,5 DTD5074 A-Z5GU 7075
Aluminium alloys AlZnMg1 7005
Aluminium alloys AlMg2,5Mn N51 A-G2,5MC 5454
Aluminium alloys AlSi3,5

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

F
5
P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials
Materials Cross Reference Chart

Si Fe Cu Mn Mg Cr Zn Ti

0.25 0.4 0.05 0.05 0.05 0.07 0.05


0.5 0.7 0.1 1.2 0.3 0.1 0.2 0.1
1.0 0.5 0.1 0.7 0.9 0.3 0.3 0.2
0.5 0.7 4.0 0.7 0.7 0.1 0.25
0.5 0.5 4.3 0.6 1.5 0.1 0.25 0.15
0.8 0.8 4.0 0.75 1.1 0.1 0.8 0.2
0.4 0.7 5.5 0.3
5.0 0.4 0.05 0.1 0.1 0.2 0.25
0.55 0.15 0.02 0.45 0.15
1.0 0.5 0.1 0.6 0.9 0.25 0.2 0.1
0.45 0.15 0.1 0.1 0.45 0.05 0.15 0.1
0.01 0.008 0.35 0.01 0.008
0.3 0.45 0.05 0.15 0.9 0.1 0.2
0.4 0.45 0.05 0.15 1.5 0.1 0.2
0.1 0.008 1.00 0.01 0.008
0.25 0.4 0.1 0.1 2.5 0.2 0.1
0.4 0.4 0.1 0.5 3.1 0.3 0.2 0.15
0.4 0.5 0.1 0.45 4.0 0.15 0.25 0.15
0.4 0.4 0.1 0.7 4.5 0.15 0.25 0.15
0.2 0.35 0.15 0.35 4.5 0.1 0.25 0.1
0.4 0.5 1.6 0.3 2.5 0.23 5.5 0.2
0.35 0.4 0.1 0.45 1.4 0.13 4.5 0.03
0.4 0.4 0.05 0.75 2.7 0.1 0.1 0.15
4.5 0.04

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

F
6
Materials Cross Reference Chart

Country/Standard
Material Group Commercial Allvac Allegheny GERMANY/ITALY U.K. FRANCE USA
Designation Designation Ludlum
W.-Nr. DIN AFNOR AMS
Designation
Iron based alloys VascoMax C-250 VascoMax C-250 6501, 6512,
6520
Iron based alloys VascoMax C-350 VascoMax C-350
Iron based alloys VascoMax C-200 VascoMax C-200
Iron based alloys VascoMax C-300 VascoMax C-300 6514
Iron based alloys VascoMax T-200 VascoMax T-200
6518, 6519,
Iron based alloys VascoMax T-250 VascoMax T-250
6591
Iron based alloys Greek Ascoloy AL 418 5508
Iron based alloys Jethete M-152 Z12 CND 12 5718, 5719
Iron based alloys Haynes 556 X12CrCoNi2120 5768
Iron based alloys N 155 Z12 CNKDW 20 5768
Iron based alloys S 590 X40CoCrNi2020 Z42 CKNDW 5533
Iron based alloys Crucible A286 ALTEMP A 286 1.4980 HR 5152 Z06 NCT 25 ASTM 368
Iron based alloys Discaloy 16/25/6 Z3 NCT 25 5725
Iron based alloys AL-6XN Alloy AL-6XN Alloy ASTM SB688
Iron based alloys Discaloy 24 Z3 NCT 25 ASTM A638
Iron based alloys Armco 18
Iron based alloys Incoloy 801 G-X50CrNi3030 5552
Iron based alloys Incoloy 800 Nickelvac 800 AL 800 X10NiCrAlTi3220 3082-76 25 NC 3520 ASME SB 409
Iron based alloys Incoloy 802
Iron based alloys N 156
Iron based alloys 20CB-3 AL 20 ASTM B463
Iron based alloys Sanicro 30 X2NiCrAlTi3220
Iron based alloys Incoloy 803
Iron based alloys Allvac 330 Allvac 330 5592, 5716
Iron based alloys AL 36 AL 36 ASTM F1684
Iron based alloys Incoloy DS X12NiCrSi3616 3072-76
Iron based alloys AL 42 AL 42 ASTM F30
Iron based alloys Armco 20-45-5
Iron based alloys AL 4750 AL 4750 ASTM B753
Iron based alloys ALLOY 21-6-9 ALLOY 21-6-9 ASTM A666
Iron based alloys Vasco 13-8 Mo Vasco 13-8 Mo 5629

Country/Standard
Material Group Commercial Allvac Allegheny GERMANY/ITALY U.K. FRANCE USA
Designation Designation Ludlum
W.-Nr. DIN AFNOR AMS
Designation
Cobalt based alloys MP35N Allvac 35N
Cobalt based alloys L 605 Nickelvac L-605 CoCr20W15Ni KC 20 WN 5759
Nickelvac TJA- Nickelvac TJA-
Cobalt based alloys ASTM F1537
1537 1537
Cobalt based alloys Altemp S 816 CoCr20Ni20W 5534
Cobalt based alloys HS 21 CoCr28Mo 3531 ASTM F-75
Cobalt based alloys HS 25 CoCr20W15Ni KC 20 WN AISI 670
Cobalt based alloys HS 30 CoCr26Ni14Mo
Cobalt based alloys HS 31 CoCr25NiW 3146 KC 25 NW ASTM A567
Cobalt based alloys HS 36 CoCr19W14NiB
Cobalt based alloys Jetalloy 209
Cobalt based alloys L 251
Cobalt based alloys M 203

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

F
7
P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials
Materials Cross Reference Chart

Ni Co Cr Mo W Si Mn C Al Ti P S Others

18.5 7.8 4.8 0.05 0.05 0.02 0.1 0.4 0.005 0.005

18.5 12.0 4.8 0.05 0.05 0.02 0.1 1.4 0.005 0.005
18.5 8.5 3.25 0.05 0.05 0.01 0.2 0.005 0.005
18.5 8.8 4.8 0.05 0.05 0.02 0.1 0.73 0.005 0.005

18.5 3.0 0.05 0.05 0.01 0.7 0.005 0.005

18.5 3.0 0.03 0.05 0.02 0.1 1.4 0.005 0.005


2 12 2.5 0.19
2.5 12 1.7 0.15 V 0.3
20 20 21 3 2.5 0.1 Nb + Ta
20 20 21 3 2.5 0.5 1.5 0.15 Nb 1.0
20 20 21 4 4 0.43
25 14 1.3 0.5 1.3 0.05 0.2 2.1
25 16 6 0.7 1.35 0.12 0.3 Nb 0.4
25 20.5 6.5 0.02 N 0.2
26 13.5 2.7 0.8 0.9 0.04 0.1 1.7
3.7 17.2 0.47 12.5 0.06
32 20.5 0.5 0.8 0.05 1.1
32.5 21.0 0.5 0.75 0.05 0.37 0.37 0.007 Cu 0.37
32.5 21.5 0.4 0.8 0.4
33 24 17 3 2 0.33
33 20 2.2 Cu 3.3
34 22 0.55 0.55 0.03 0.3 0.5 Cu 0.1
35 25 0.08 0.15 0.15
35.5 18.5 1.13 1.0 0.04 0.01 0.01 Cu 0.5
36
37 18 2.3 1.0 0.06
41
46 20 2.3 1.0 5 0.08 Nb 0.4
49
6.5 21 6.0 No 0.3
8.0 12.8 2.3 0.05 0.10 0.03 1.05 0.005 0.004

Ni Fe Cr Mo W Si Mn C Al Ti P S Others
35 20 9.8 0.013
10 0.5 20 15 1.7 0.1

0.2 0.25 28 6 0.5 0.5 0.06 N 0.2

20 4 20 4 4 0.4 1.2 0.38


3 1 27 5 0.6 0.6 0.25
10 3 20 15 2 1.5 0.1
16 1 24 6 0.6 0.6 0.4
10 1.5 25 8 0.75 0.6 0.4
10 2 18 15 1.5 0.4
10 1 20 15 2.0 0.02
10 1 19 14 0.4
24.5 1 19.5 12 1 0.8 2.15 24.5 0.07

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

F
8
Materials Cross Reference Chart

Country/Standard
Material Group Commercial Allvac Allegheny GERMANY/ITALY U.K. FRANCE USA
Designation Designation Ludlum
W.-Nr. DIN AFNOR AMS
Designation
Cobalt based alloys M 204
Cobalt based alloys M 205
Cobalt based alloys MAR-M 302 CoCrW10TaZrB
Cobalt based alloys MAR-M 322 CoCr22W9TaZrNb
Cobalt based alloys MAR-M 509 CoCr24Ni10WtaZrB 3146-3
Cobalt based alloys MAR-M 905
Cobalt based alloys MAR-M 918 CoCr20Ni20Ta
Cobalt based alloys Stellite 1 KC 33 W13
Cobalt based alloys Stellite 6 KC 26 NW
Cobalt based alloys Stellite 12 KC 28 W8
Cobalt based alloys V-36 CoCr25Ni20M0WNb
Cobalt based alloys WI-52 CoCr21Mo11W
Cobalt based alloys X 40 CoCr25NiW 3146-2 ASTM A567
Cobalt based alloys X 45
Cobalt based alloys X 50

Country/Standard
Material Group Commercial Allvac Allegheny GERMANY/ITALY U.K. FRANCE USA
Designation Designation Ludlum
W.-Nr. DIN AFNOR AMS
Designation
Nickel based alloys AL 22 AL 22 ASME SB575
Nickel based alloys Allcor Allvac Allcorr
Nickel based alloys Astroloy Allvac Astroloy
Nickel based alloys Duranickel 310
Nickel based alloys GMR 235 AISI:686
Nickel based alloys GMR 235-D NiCr16MoAl
Nickel based alloys Hastelloy B Nickelvac H-B S-NiMo30 ND27FeV 5396A
Nickel based alloys Hastelloy B-2 Nickelvac H-B-2
Nickel based alloys Hastelloy C NiCr17Mo17FeW NC17DWY 5388C
Nickel based alloys Hastelloy D
Nickel based alloys Hastelloy N Nickelvac H-N
Nickel based alloys Hastelloy R235
Nickel based alloys Hastelloy W Nickelvac H-W
Nickel based alloys Hastelloy X Nickelvac H-X ALTEMP HX 2.4665 NiCr22FeMo HR6,204 NC22FeD 5536
Nickel based alloys Haynes 75
Nickel based alloys HS 27 NiCo32Cr26Mo KC20WN
Nickel based alloys IN 100 NiCo15Cr10MoAlTi NK15CAT 5397
Nickel based alloys IN 713
Nickel based alloys Incoloy 020 2.4660 ASME SB463
Nickel based alloys Incoloy 804
Nickel based alloys Incoloy 825 Nickelvac 825 AL 825 2.4858 NiCr21Mo 3072-76 NC21FeDU ASME SB424
Nickel based alloys Incoloy 901 NiFe35Cr14MoTi Z8NCDT42 5660
Nickel based alloys Incoloy 903
Nickel based alloys Incoloy 925
Nickel based alloys Inconel 600 Nickelvac 600 AL 600 2.4816 NiCr15Fe 3072-76 NC15Fe 5540
Nickel based alloys Inconel 601 Nickelvac 601 AL 601 2.4851 5715
Nickel based alloys Inconel 617 Nickelvac 617 2.4663
Nickel based alloys Inconel 622 2.4602
Nickel based alloys Inconel 625 Nickelvac 625 ALTEMP 625 2.4856 NiCr22Mo9Nb NC22FeDNB ASME SB443

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

F
9
P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials
Materials Cross Reference Chart

Ni Fe Cr Mo W Si Mn C Al Ti P S Others

24.5 18.5 12 1 1 0.07


24.5 18.5 12 2.75 0.07
21.5 10 0.85 Ta 9.0
21.5 9 0.1 0.1 0.75 1.0 Ta 4.5, Zr 2.25
10 1 23.5 7 0.1 0.1 0.2 0.6 Ta 3.5, Zr 0.5
20 20 0.5 0.05 Ta 7.5, Zr 0.1
20 0.4 20 0.1 0.1 0.05 Ta 7.5, Zr 0.1
33 13 2.5
26 5 1.0 Nb 6.0
29 9 1.8
20 3 25 4 2 0.4 1 0.26 Nb 2.0
1 2 21 11 0.25 0.45 Nb 2.0
10.5 1.5 25.5 7.5 0.75 0.75 0.5
10.5 2 25.5 7 0.7 0.25 B 0.01
20.5 4 22.5 12 0.75

Fe Co Cr Mo W Si Mn C Al Ti P S Others

2.5 20.6 13.9 2.65


31.0 10.0 2.0 0.02 0.25 0.25 Nb 0.4
17.0 15.0 5.0 0.04 4.0 3.5 B 0.025
0.6 0.5 1.0 0.5 4.4 0.6
10.0 15.5 5.2 0.4 0.2 0.15 3.0 2.0
4.5 15.5 5.0 0.15 3.5 2.5 B0.05
5.0 2.0 1.5 28.0 0.05 0.5 0.02 V 0.4
1.0 0.5 0.5 16.0 0.05 0.5 0.01 0.02 0.015
6.0 2.0 15.0 17.0 5 0.04
2.0 1.0 9.0 1.0 0.1 Cu 3.0
4.0 7.0 16.5 0.02
10.0 2.5 15.5 5.5 0.15 2 2.5
4.0 5.0 24.5 0.02
18 1.5 22 9.0 0.6 0.1
5.0 20.0 0.12 0.25 0.4 Cu 0.5
2.0 31.5 26.0 6.0 0.4
15.0 10.0 3.0 0.18 5.5 4.7 V 1.0
2.5 13.0 4.6 0.4 0.2 0.18 6.0 0.8 Nb 2.6
37 20 2.5 Nb 0.6 Cu 3.5
25.4 29.5 0.5 0.75 0.06 0.25 0.6 Cu 0.4
30 21.5 3.0 0.5 0.65 0.03 0.2 0.9 Cu 2.25
35.3 13.45 6.20 0.22 0.48 0.05 2.5
42.0 15.0 0.7 1.4 Nb3.0
28 21 3 0.3 2.1 Cu 1.8
8.0 15.5 0.075
14.0 23.0 0.2 0.5 0.05 1.3 0.008 Cu 0.5
12.5 22 9.0 0.07 1.0
2.3 20.5 14.2 3.2
2.5 21.5 9.0 0.05 0.3 0.3 Cb 3.7

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

10 F
Materials Cross Reference Chart

Country/Standard
Material Group Commercial Allvac Allegheny GERMANY/ITALY U.K. FRANCE USA
Designation Designation Ludlum
W.-Nr. DIN AFNOR AMS
Designation
Nickel based alloys Inconel 690 Nickelvac 690 2.4642
Nickel based alloys Inconel 700 NiCo28Cr15MoAlTi NK27CADT
Nickel based alloys Inconel 702 5550
Nickel based alloys Inconel 706 Allvac 706 57-2
Nickel based alloys Inconel 713 G-NiCr13Al16MoNb 3146.3 NC13AD 5391
Nickel based alloys Inconel 718 Allvac 718 ALTEMP 718 2.4668 NiCr19Fe19NbMo HR8 NC19FeNb 5383
Nickel based alloys Inconel 718-OP Allvac 718-OP
Nickel based alloys Inconel 720 Allvac 720
Nickel based alloys Inconel 721
Nickel based alloys Inconel 722 Nickelvac W-722 NiCr16FeTi NC16Feti 5541
Nickel based alloys Inconel 725
Nickel based alloys Inconel 751 Nickelvac X-751 2.4694
Nickel based alloys Inconel X-750 Nickelvac X-750 ALTEMP 750 2.4669 NiCr16FetTi NC15FeTNb 5542
Nickel based alloys Jessop G 81 NiCr20Co18Ti
Nickel based alloys Jethete M-252 Allvac M-252 G-NiCr19Co 5551
Nickel based alloys MAR-M 200 NiW13Co10Cr9AlTi NKW10CATaHf
Nickel based alloys MAR-M 246 NiCo10W10Cr9AlTi
Nickel based alloys MAR-M 421 NiCr16Co10WalTi
Nickel based alloys MAR-M 432 NiCo20Cr16WAlTi
Nickel based alloys Monel 400 Nickelvac 400 AL 400 2.4360 NiCu30Fe 3072-76 NU30 4544
Nickel based alloys Monel K 500 Nickelvac K-500 2.4375 NiCu30Al 3072-76 4676
Nickel based alloys Monel R 405 4674
Nickel based alloys Nimocast 713 G-NiCr13A16MoNb HC203 NC13AD 5391A
Nickel based alloys Nimocast PD 16 NiFe33Cr17Mo
Nickel based alloys Nimocast PE 10 HC202 NC20N13
Nickel based alloys Nimonic 105 2.4634 NiCo20Cr15MoAlTi HR3 NCKD20ATV
HR401,
Nickel based alloys Nimonic 115 2.4636 NiCo15Cr15MoAlTi NCVK15ATD
601
HR5,
Nickel based alloys Nimonic 75 2.4630 NiCr20Ti NC20T
203-4
HR401,
Nickel based alloys Nimonic 80A Nickelvac 80 A 2.4631 NiCr20TiAl NC20TA
601
Nickel based alloys Nimonic 86
Nickel based alloys Nimonic 90 Nickelvac N-90 2.4632 NiCr20Co18Ti HR2,202 NCK20TA
Nickel based alloys Nimonic 901 Nickelvac 901 2.4662 NiCr15MoTi Z8NCDT42 5660, 5661
Nickel based alloys Nimonic 95
Nickel based alloys Nimonic C-22 Nickelvac C-22
Nickel based alloys Nimonic C-263 Nickelvac C-263 ALTEMP 263 2.4650 NiCr20CoMoTi HR10 NCK20D
Nickel based alloys Nimonic C-276 Nickelvac C-276 AL 276 2.4819 ASME SB575
Nickel based alloys Nimonic PE 13 NiCr22Fe18Mo HR6,204 NC22FeD 5536E
Nickel based alloys Nimonic PE 16 NiFe33Cr17Mo HR207 NW11AC
Nickel based alloys Nimonic PK 25 NKCD20ATU 5751A
Nickel based alloys Nimonic PK 31
Nickel based alloys Nimonic PK 33 NiCr20Co16MoTi 5057 NC19KDU/V
Nickel based alloys R-235
Nickel based alloys Refractaloy 26 Z6NKCDT38 AISI:690
Nickel based alloys René 100 NiCo15Cr10MoAlTi
Nickel based alloys René 125
Nickel based alloys René 41 Rene 41 NiCr19Co11MoTi NC19KDT 5712, 5713
Nickel based alloys René 63

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

F
11
P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials
Materials Cross Reference Chart

Fe Co Cr Mo W Si Mn C Al Ti P S Others

9.0 29.0 0.2 0.2 0.25 0.007 Cu 0.2


0.7 28.5 15 3.7 0.3 0.1 0.12 3.0 2.2
0.4 15.6 0.2 0.05 0.04 3.4 0.7
16.0 0.03 1.8 Cb 2.9
12 4.5 0.13 6 0.6
17.2 19.0 3.1 0.02 0.5 0.9 Cb 5.2
17.2 19.0 3.1 0.02 0.5 0.9 Cb 5.2
14.7 18 3 1.25 2.5 5
8.0 16 0.15 2.25 0.07 0.1 3.0 Cu0.2
7.0 15.5 0.04 0.7 2.4
7.5 21 8 0.3 1.5 Nb 3.5
7.0 15.5 0.2 0.5 0.05 1.2 2.3 0.005 Cb 1.1, Cu 0.2
7.0 15.5 0.04 0.7 2.5 Cb 0.95
0.5 16.9 20.6 0.2 0.5 0.08 1.5 2.5
2.5 10.0 19.0 9.75 0.15 1.0 2.5 B 0.007
10.0 9.0 12.5 0.15 5.0 2.0 Nb1.0
10.0 9.0 2.5 10.0 0.15 5.5 1.5 Ta1.5
10.0 15.5 1.7 3.5 0.15 4.25 1.75 Nb1.75
20.0 15.5 3 0.15 2.5 4.3 Nb2.0
1.2 0.25 0.15 0.01
1.0 0.25 0.7 0.1 2.7 0.6 0.01
1.25 0.25 1.0 0.15 Cu31.5
13.5 4.5 0.12 6.0 0.9
34.0 16.5 3.3 0.06 1.2 1.2
3.0 20.0 6.0 2.5 0.03
0.5 20 14.75 5 0.5 0.5 0.1 4.7 1.2 Cu

13.2 14.2 4 0.16 5 4 Zr

4 20 0.45 0.45 0.45 0.1 0.35 Cu+S

0.55 19.5 0.2 0.55 0.08 1.4 2.4 Cu+S

25 10 Ce 0.03
0.3 18.0 19.5 0.065 1.4 2.4
35.0 12.5 6.0 0.05 2.8 B 0.015
5.0 18.0 19.5 1.0 1.0 0.1 2.0 3.5
4.0 1.2 21.2 13.5 3.0 0.04 0.2 0.07 0.01 V 0.17
20.0 20.0 5.85 0.06 0.45 2.15
5.0 0.5 15.5 16.0 3.5 0.01
18.5 1.5 21.75 9 0.6 0.5 0.5 0.1
1.2 16.5 3.5 0.05 1.2 1.2
19.5 19 4 0.75 0.75 0.08 2.9 2.9 B 0.01
14 20 4.5 0.4 2.3 Nb5
0.5 14 18 7 0.25 0.25 0.05 2.1 2
10.0 1.15 15.0 5.5 0.3 0.1 0.12 20 2.5
16.0 20.0 18.0 3.2 1.0 0.8 0.03 0.2 2.8
15.0 10.0 3.0 0.18 5.5 4.7 V1.0
10.0 8.9 2.0 7.0 0.1 4.7 2.5 Hf1.05, Ta3.0
3.0 11.0 19.0 9.75 0.06 1.6 2.5 B 0.007
3.5 15.0 14.0 6.0 3.5 0.2 0.1 0.05 3.8 2.5

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

12 F
Materials Cross Reference Chart

Country/Standard
Material Group Commercial Allvac Allegheny GERMANY/ITALY U.K. FRANCE USA
Designation Designation Ludlum
W.-Nr. DIN AFNOR AMS
Designation
Nickel based alloys René 77
Nickel based alloys René 80
Nickel based alloys René 95 NC14K8
Nickel based alloys TRW VIA NiTa9Co8W6CrAl
Nickel based alloys Udimet 500 NiCr18CoMoAlTi NCK19DAT AISI:684
Nickel based alloys Udimet 520 Allvac 520
Nickel based alloys Udimet 630 NiCr19NbMo
Nickel based alloys Udimet 700 NiCo15Cr15MoAlTi NCKD20AT AISI:687
Nickel based alloys Udimet 710 NCK18TDA
Nickel based alloys Udimet 718 NiCr19Fe19NbMo HR8 NC19FeNb 5583
Nickel based alloys Waspaloy Allvac Waspaloy 2.4654 NiCr20Co14MoTi NC20K14 5544

Country/Standard
Material Group Commercial Allvac Allegheny GERMANY/ITALY U.K. FRANCE USA
Designation Designation Ludlum
W.-Nr. DIN AFNOR AMS
Designation
Alpha Titanium alloys Ti-5Al-2.5Sn Allvac 5-2.5 TiAl5Sn2 TA 14,17 T-A5E ASTM: B 265
Alpha Titanium alloys Ti-7Al-4Mo TiAl7Mo4 ASTM: B 381
Alpha Titanium alloys Ti-8Al-1Mo-1V Allvac 8-1-1 TiAl8Mo1V1 4915, 4933, 4972
Alpha Titanium alloys Ti-6Al-4Zr-2Mo-2Sn Allvac 6-2-4-2 TiAl6Zr4Mo2Sn2 4919, 4975, 4976
TA 10-13 4906, 4920,4928,
Alpha Beta Titanium alloys Ti-6Al-4V Allvac 6-4 TiAl6V4 T-A6V
TA 28 4965, 4967
Alpha Beta Titanium alloys Ti-6Al-6V-2Sn Allvac 6-6-2 TiAl6V6Sn2 4971
Alpha Beta Titanium alloys Ti-4Al-4Mo-2Sn-0.5Si Allvac 4-4-2 TiAl4Mo4Sn2Si0.5 5103 T-A4DE
Alpha Beta Titanium alloys Ti-4Al-4Mo-4Sn-0.5Si TiAl4Mo4Sn4Si0.5 5203
Alpha Beta Titanium alloys Ti-7Al-4Mo TiAl7Mo4 ASTM: B 381
Ti-6Al-5Zr-0.5Mo-
Alpha Beta Titanium alloys TiA6Zr5Mo0.5Si0.25 T-AGZ-50
0.25Si
Ti-6Al-5Zr-4Mo-Cu-
Alpha Beta Titanium alloys TiAl6Zr5Mo4CuSi0.2 M201
0.2Si
Alpha Beta Titanium alloys Allvac 3-2.5 Allvac 3-2.5 4943, 4944
Alpha Beta Titanium alloys Allvac 6-4ELI Allvac 6-4ELI 4907, 4930, 4931
Alpha Beta Titanium alloys Allvac 6-2-4-6 Allvac 6-2-4-6 4981
Alpha Beta Titanium alloys Allvac Ti-17 Allvac Ti-17 4995
Beta Titanium alloys Ti-13V-11Cr-3Al Allvac 13-11-3 TiV13Cr11Al3 4917
Beta Titanium alloys Ti-8Mo-8V-2Fe-3Al
Ti-3Al-8V-6Cr-4Mo-
Beta Titanium alloys Allvac 38-644
4Zr
Beta Titanium alloys Ti-11.5Mo-6Zr-4.5Sn
Pure Titanium Ti 99.5 Allvac 70, Ti CP-4 Ti 99.5 TA 6 AIR: 9182 T60 ASTM: B381F4
Pure Titanium Ti 99.6 Allvac 55, Ti CP-3 Ti 99.6 AIR: 9182 T50 ASTM: B381F3
Pure Titanium Ti 99.7 Allvac 40, Ti CP-2 Ti 99.7a TA 2-5 AIR: 9182 T40 ASTM: B381F2
Pure Titanium Ti 99.8 Allvac 30, Ti CP-1 Ti 99.8 TA 1 AIR: 9182 T35 ASTM: B381F1
Austempered ductile iron 269-321 EN-GJS-800-8 125/80/10 (grade 1)
Austempered ductile iron 269-321 EN-JS1100 850/550/10 (grade 1)
Austempered ductile iron 302-363 EN-GJS-1000-5 150/100/7 (grade 2)
Austempered ductile iron 302-363 EN-JS1110 1050/700/7 (grade 2)
Austempered ductile iron 341-444 EN-GJS-1200-2 175/125/4 (grade 3)
Austempered ductile iron 341-444 EN-JS1120 1200/850/4 (grade 4)
Austempered ductile iron 444-555 EN-GJS-1400-1 230/185/--- (grade 5)
1600/1300/--
Austempered ductile iron 444-555 EN-JS-1130
(grade 5)

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

F
13
P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials
Materials Cross Reference Chart

Fe Co Cr Mo W Si Mn C Al Ti P S Others

0.4 15.0 15.0 4.2 0.1 0.1 0.07 4.3 3.3


9.5 14.0 4.0 4.0 0.17 3.0 5.0
8.0 14.0 3.5 3.5 0.15 3.5 2.5 Nb3.5
7.5 6.0 2.0 5.8 0.13 5.4 1.0 Nb0.5, Ta9.0
19.0 4.0 0.1 0.1 0.07 3.0 3.0
12 19 6 1 2 3
18.0 18.0 3.0 0.03 0.5 1.0 Nb6.5
16.5 15.0 5.0 0.07 4.4 3.4
15.0 18.0 3.0 1.5 0.07 2.5 5.0
18.0 18.0 3.0 0.05 0.6 1.0 Nb+Ta5.2
13.0 19.5 4.3 0.05 1.40 3.0 Zr .07

Al Sn Mo V Zr Si Others

5.0 2.5
7.0 4.0
8.0 1.0 1.0
6.0 2.0 2.0 4.0

6.0 4.0

5.5 2.0 5.5


4.0 2.0 4.0 0.55
4.0 4.0 4.0 0.5
7.0 4.0 Fe 0.3

6.0 0.5 5.0 0.25

6.0 4.0 5.0 0.2 Cu 1.0

3.0 2.5 Fe 0.13


6.0 Fe 0.2
6.0 2.0 6.0 4.0 Fe 0.10
5.0 2.0 4.0 2.0 Cr 4.0
3.0 13.0 Cr 11.0
3.0 8.0 8.0

3.0 4.0 8.0 4.0 Cr 6.0

4.5 11.5 6.0

Waspaloy is a registered trademark of Pratt & Whitney Aircraft.


Vasco, VascoMax, Jethete, Nickelvac, Rene, Allvac and VascoJet are registered trademarks of ATI Properties, Inc.
d.b.a. Allvac.

Star Guide Key to Recommended Inserts


Material Designations
P Unalloyed Steels M Stainless Steels K Cast Irons S High Temp. Alloys

P Alloyed Steels M PH Stainless N Aluminium & Alloys H Hard Materials

14 F
Notes
Notes
Notes
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