B-136281 - C - NESTA PLUS 1080-1260 - EN - Regular

installation
and maintenance
manual
for the installer and the user
Nesta Plus
1080 · 1260 kW
floor — standing condensing boiler
B-136281 • C
EN
Table of Contents
General Information ............................................... G-3 Engineering the Chimney System............................... I-55

About this Manual................................................................G-5 Accessories............................................................................ I-55
Appliance Marking & Conversion Sticker.................G-6 Safety Instructions for the Electrical
Package Contents .............................................................. G-7 Connections........................................................................... I-55
Safety Instructions...............................................................G-8 Connections........................................................................... I-56
NESTA PLUS 1080 - 1260................................................. G-9 Accessing the High Voltage Terminal Strip............ I-56
General Description................................................................................G-9 Accessing the Low Voltage Terminal
Frost Protection.........................................................................................G-9 Strip and Electronic board...............................................I-57
Safety Devices...........................................................................................G-9 Routing the Cables..............................................................I-57
Optional equipment...............................................................................G-9 Wiring Diagram..................................................................... I-58
Product Description............................................... G-9 Commissioning...........................................................I-60
Control Panel and Main Functions............................. G-12 Safety Instructions Before Start-up........................... I-60
Symbols and Messages on the Control Panel ... G-13 Filling the System................................................................. I-60
Technical Specifications........................................G-14 Starting-up and Pump Setting .................................... I-62
Dimensions and Clearances......................................... G-14 Combustion Adjustments............................................... I-63
Performance and Efficiency Data............................... G-16 Maintenance...............................................................I-64
ErP Data................................................................................... G-16 Safety Instructions for Maintenance.......................... I-64
Combustion Data............................................................... G-17 Maintenance Tasks and Requirements.................... I-65
Electrical Data....................................................................... G-17 Shutting Down for Maintenance.................................. I-66
Gas Data................................................................................. G-18 Draining the Boiler and the Cooling Circuit............ I-66
Gas Categories.................................................................... G-19 Removing, Cleaning and Installing the Condensate
Hydraulic Data.....................................................................G-20 Trap............................................................................................. I-68
Pressure Drop Curve........................................................G-20 Tasks in Preparation to Fan and Air-gas mixer
Removal and Subsequent to Reinstallation.............I-70
Flow Rate...............................................................................G-20
Removing and Installing the Air-gas mixer............... I-71
Safety Instructions for the User...................................U-21
Removing and Installing the Fan................................... I-72
Instructions for the User......................................U-21 Removing and Installing the Ignition and
Periodic checks ..................................................................U-22 Ionization Electrodes...........................................................I-73
Starting the Appliance.....................................................U-23 Removing, Checking, Cleaning and Installing
Stopping the Appliance...................................................U-23 the Burner................................................................................. I-74
What to Do if.........................................................................U-23 Checking and Cleaning the Combustion Chamber.....I-76
Basic Settings.......................................................................U-24 Checking the Flue Gas (FPS) and Air (APS)
Structure of Menus for the End User........................U-27 Pressure Switches operation.......................................... I-77
Safety Instructions for the Installation.......................I-29 Checking and Adjusting the Gas Overpressure
Product Installation............................................... I-29 Switch.........................................................................................I-78
Handling the Product......................................................... I-30 Restarting after Maintenance.........................................I-78
Unpacking the Product..................................................... I-30 Optional Modules.................................................................I-79
Transporting the Product................................................ I-30 Extension Module & Cable Hub.................................................... I-79
Installing and Preparing the Boiler...............................I-32 Web Server Module............................................................................... I-79
Cascade module..................................................................................... I-79
Removing and Installing the Access Panels.......... I-34
Requirements for the Hydraulic Connections....... I-36 Additional Information for the Installer............I-79
Safety Instructions for the Primary Circuit.................... I-36 Boilers in a Cascade System......................................... I-80
Water Quality Requirements to Prevent Scaling Boiler Settings for the Installer...................................... I-82
and Corrosion in a Heating System.............................I-37 Access Levels.............................................................................................I-82
Typical Hydraulic Connections - Heating Circuit.I-39 Commissioning Menu...........................................................................I-82
Hydraulic Connections - Cascaded boilers, Menus and Settings...............................................................................I-82
with External Domestic Hot Water Tank and Structure of Menus for the Installer............................ I-82
Plate Heat Exchanger........................................................ I-40 Error Codes and Solutions...............................................I-87
Hydraulic Connections - Cascaded boilers, Performing Reset................................................................. I-92
with External Domestic Hot Water Tank and Troubleshooting................................................................... I-93
Low Loss Header...................................................................I-41 Maintenance Messages................................................... I-95
Safety Instructions for the Gas Connection.......... I-42 Installation Checklist.......................................................... I-96
Gas Conversion.................................................................... I-43 Combustion Parameters - Log Sheet....................... I-99
Preparing the Boiler for Gas Conversion.................................I-44 Water Parameters - Log Sheet....................................I-100
Adjustment of Fan Speeds...............................................................I-46 Gas conversion - Log Sheet..........................................I-101
Combustion Adjustment for Gas Conversion........................I-48
Declaration of Conformity..................................I-102
Safety Instructions for the Chimney Connections..... I-50
Chimney Connection..........................................................I-52
G-2 B-136281_EN • C
General Information
Fig. 1. Data Plate - Typical.................................................................G-6 Fig. 25. Accessing the Low Voltage Terminals and
Fig. 2. Gas Conversion Label - Typical.....................................G-6 Electronic Board.........................................................................I-57
Fig. 3. Boiler Packaged for Transport.........................................G-7 Fig. 26. Routing the Electrical Cables............................................I-57
Fig. 4. Components - Front View................................................G-10 Fig. 27. Filling the System - Typical................................................I-60
Fig. 5. Components - Top & Rear Views............................. G-11 Fig. 28. Inlet and Outlet Valves - Burner Plate Cooling
Fig. 6. Control Panel..............................................................................G-12 Circuit................................................................................................. I-61
Fig. 7. Typical Display...........................................................................G-13 Fig. 29. Air-gas mixer - Gas Shutter Location.......................I-63
Fig. 8. NESTA PLUS clearances.....................................................G-15 Fig. 30. Draining the Boiler - Typical.............................................. I-67
Fig. 9. Boiler transport and Installation......................................I-30 Fig. 31. Draining the Boiler and Cooling Circuit...................... I-67
Fig. 10. Lifting the Boiler from the Top...........................................I-31 Fig. 32. Cleaning the Condensate Pipe and Trap................I-69
Fig. 11. Components in Storage Locations.............................. I-32 Fig. 33. Air-Gas Mixer and Fan - Tasks prior to
Fig. 12. Bottom Front Panel - First Installation........................ I-32 Removal/following Installation .........................................I-70
Fig. 13. Air Inlet Installation................................................................... I-33 Fig. 34. Air-Gas Mixer Removal/ and Installation ................... I-71
Fig. 14. Removing/Installing the Top, Front and Side Fig. 35. Removing and Installing the Fan.....................................I-72
Access Panels............................................................................I-35 Fig. 36. Removing and Installing the Electrodes....................I-73
Fig. 15. Removing/Installing the Rear Panels...........................I-35 Fig. 37. Removing and Installing the Burner..............................I-75
Fig. 16. Typical Heating System - With Temperature Fig. 38. Cleaning the Combustion Chamber...........................I-76
and Pressure Limiters for >300 kW models..........I-39 Fig. 39. Testing the Air Pressure Switch and Flue
Fig. 17. Cascaded Boilers, with External Domestic Hot Pressure Switch..........................................................................I-77
Water Tank and Plate Heat Exchanger.....................I-40 Fig. 40. Gas Overpressure Switch Adjustment.......................I-78
Fig. 18. Cascaded Boilers, with External Domestic Hot Fig. 41. Extension Module and Cable hub.................................I-79
Water Tank and Low Loss Header...............................I-41 Fig. 42. Cascade Module.......................................................................I-79
Fig. 19. Removing the Turbulizer for Gas Conversion.......I-44 Fig. 43. Web Server Module................................................................I-79
Fig. 20. Gas Valve - Shutter Pre-adjustment for Fig. 44. Principles of Cascade...........................................................I-80
Propane...........................................................................................I-45 Fig. 45. Cascading Module..................................................................I-80
Fig. 21. Fan Speed Adjustment - Typical Screen.................I-46 Fig. 46. Cascade System with Plate Heat Exchanger /
Fig. 22. Combustion Adjustment - Control Panel................I-48 Low Loss Header....................................................................... I-81
Fig. 23. Combustion Adjustment on Gas Valve....................I-49
Fig. 24. Accessing the High Voltage Terminal........................I-56
About our Boilers

Compliance
All our boilers are compliant with the following directives and regulations:
î GAR 2016/426/EU
î LVD 2014/35/EU
î EMC 2014/30/EU
Boiler Naming
In the documentation, products of this range can be designated indifferently using their full name or abbreviated
name:
î Nesta Plus 1080 or N 1080 FSW
î Nesta Plus 1260 or N 1260 FSW
B-136281_EN • C G-3
General Information
Responsibilities of the Manufacturer, the

Installer and the User
Manufacturer
Our products are manufactured in compliance î Any instruction regarding periodic checks to
with the requirements of the applicable European be performed and possible anomaly to be
and United Kingdom Directives and standards, reported
and are therefore delivered with all the required
documentation and markings.. î All the documentation delivered with the
appliance and installed accessories.
The quality of our products is essential to us, and The installer shall also inform the end-user of the
we aim therefore at improving them continually. necessity to have the appliance checked and
To this end, we reserve the right to change the maintained regularly by a qualified professional.
technical characteristics and features of our
products without prior notice. Please check for
the latest revision of the manual on our website
(www.myaic.eu). End-user
The manufacturer shall not be held liable for any To ensure the best performances and safety of
malfunction of the product resulting from: the appliance, the end-user shall:
î The failure to comply with the safety and î Make sure that the appliance is installed,
installation instructions provided herein, converted (as required), commissioned and
î The failure to comply with the safety and adjusted by a qualified professional,
operation instructions and recommendations î Make sure that the appliance is checked and
provided herein, maintained regularly by a qualified professional,
î The failure to have the appliance maintained î Comply with all the instructions and
regularly, recommendations provided in the appliance
î A modification of the appliance that is not documentation,
approved by the manufacturer, î Make sure to receive from the installer all
the necessary explanations related to the
î The use the product for any other purpose
operation of the appliance and the safety
than its intended use,
devices,
î The use of components and accessories that î Make sure to receive from the installer all the
are not approved by the manufacturer. appliance and accessories documentation,
î Keep all the appliance documentation in a
safe place for future use.
Installer The end-user shall use the product for its intended
use.
The installer is responsible for the correct installation,
conversion (as required) and commissioning of the
appliance according to:
î The instructions and recommendations
provided herein
i ▷ Should the installer or the end user
not comply with the instructions
and requirements stated in this
î The applicable regulations and standards manual, the warranty will be void.
The installer shall provide the end-user with: ▷ For more information
on the warranty terms
î Any relevant explanation about the operation and conditions, please
of the appliance and the heating system as connect to our web-
well as the safety devices that are provided, site (www.myaic.eu)
G-4 B-136281_EN • C
General Information
About this Manual

This documentation is part of the product. It will be handed over to the end-user who will keep it,
with all the other applicable documents, in a safe place and readily available for use.
Before installing, operating or maintaining the appliance, please carefully read this manual and all
the applicable documents provided with the components and accessories. They contain essential
safety information.
Symbols in this Manual Symbols on the Appliance
Indicates an essential instruction High Voltage - danger of electric shock.

which, if not followed, can result
in a hazardous situation that can
cause serious damage to equip- Ground / Earth.
ment and/or injuries or death.
Indicates an essential instruction Heating circuit connection.
in relation with the presence of
electrical power and a danger of
electrical shock. Gas connection.
Indicates an important instruction
For an explanation of the symbols on the control panel,
which, if not followed, could result
refer to "Symbols and Messages on the Control Panel"
in a hazardous situation that could
on page G-13.
cause damage to equipment and/
or injuries.
i Indicates important information.
Symbols on the Packaging

The electrical supply to the appli-
ance must be activated/deactivated
through the external circuit breaker This side up
or the power supply cable must be
connected/disconnected.
The appliance must be started/ Keep dry
stopped using the ON/OFF switch
installed on the appliance.
The gas supply to the appliance Fragile
must be provided/shut down
through the external gas tap.
The water circuit of the appliance Do not stack
must be full of water/empty.
The front and top access panel(s) of
the appliance must be removed/in-
stalled.
The appliance must have cooled
down.
Gas connection. i The prefixes used in the page numbering
indicate the following:
G- : General information
Heating circuit supply connection.
U- : Pages intended for the End User
Heating circuit return connection. I- : Pages intended exclusively for the
qualified professional (e.g. Installer)
B-136281_EN • C G-5
General Information
Appliance Marking & Conversion Sticker

The data plate is located at the back of the appliance.
The conversion sticker (yellow), is located under the
appliance data plate.
Nesta Plus
Floor-Standing Condensing Boiler | Stojący kocioł kondensacy jny | Caldera de condensación de pie | Caldaia a condensazione a
basamento | Condenserende ketel-vloermodel | Talni kondenzacijski kotel | Standbrennwertkessel | Chaudiére sol á condensation |
Caldeira de Condensação de chão | Напольный конденсационный котел | Podni kondenzacijski kotao | Επιδαπέδιος Λέβητας
Συμπύκνωσης | Подов Кондензен Котел | Cazan in condensatie de sol | Kondenzációs álló gázkazán
Model
PIN
Date
MM.YYYY AIC Europe No. Product ID Serial No.
G20/G20Y20/G25 kW
Qn
G31 kW
G20/G20Y20/G25 kW
Pn (80/60°C)
G31 kW
G20/G20Y20/G25 kW
Pn (50/30°C)
LE
G31 kW
M P
EXA
G20 – 20 mbar
Adjusted | Skorygowana | Configurado | Regolato | Afgesteld op | Prilagojen | Eingestellt für | Réglé pour | Configurado |
Скорректировано | Podešen | Προσαρμοσμένη | Коригирано | Ajustat | Gyári beállítás
AIC Europe B.V.
Graafschap Hornelaan 163A

NL-6001 AC Weert
The Netherlands
1015 YY
Fig. 1. Data Plate - Typical
Gas conversion label

This appliance was converted on ______________ /______________ /______________
day month year
from gas _________________ (______ mbar) to gas _________________ (______ mbar)
P L E
gas type (G20 / G20Y20 / G25 / G25.3 / G31) and its pressure
M
with kit ________________________________________________________________
A
fill in with the kit name or number (if required) or cross it out
EX
by ___________________________________________________________________
name and address of the organisation carrying out the conversion procedure and validating its correctness
Please read the Gas Conversion Procedure and follow all safety information, warnings and procedures.
Failure to follow all instructions could cause severe personal injuries, death or property damage!
Place this label UNDER the existing data plate. DO NOT cover up the existing data plate.
Fig. 2. Gas Conversion Label - Typical
G-6 B-136281_EN • C
General Information
Symbol Description Symbol Description

Qmin Minimum heat input
Electrical data
Qn Nominal heat input
PMS maximum operating
pressure Pmin (80/60°C) Minimum heat output (80/60°C)
Tmax maximum primary
Pn (80/60°C) Nominal heat output (80/60°C)
temperature
V water content Pmin (50/30°C) Minimum heat output (50/30°C)
PMS maximum operating
pressure (DHW circuit) Pn (50/30°C) Nominal heat output (50/30°C)
Tmax maximum DHW
temperature CE sign indicating the compliance
of the device with CE directives
V water content
UKCA sign indicating the compliance

Chimney types of the device with UK regulations
Note about handling electronic

NOx class
equipment waste
i The use of symbols on the data plate depends on the type of product.
Package Contents
î A NESTA PLUS boiler

î An Installation and Maintenance manual
î Components to be installed:
î A condensate trap
î Two air inlet connections, for open or closed flue
chimney type.
î A bottom front panel.
î A square key to open the side panels
For transport, the components mentioned
i above are stored inside the boiler. Refer to
"Unpacking the Product" on page I-30
for the complete handling, unpacking and
installation instructions.
Fig. 3. Boiler Packaged for Transport
B-136281_EN • C G-7
General Information
Safety Instructions
IF YOU SMELL GAS:

 DO NOT:  DO:
î Use an open flame î Close the gas supply
î Smoke î Open all doors and windows to venti-
î Use electrical devices (phones, door- late the room
bell, etc.) or switches î Inform the neighbours of the danger by
knocking at the doors.
î Get out of the building
î Call the gas company
▶ When working on the appliance

and the system, make sure to
use the appropriate tools to avoid
▶ This product is intended as a heat gener- damaging the pipes and compo-
ator for heating systems. nents.
▶ This appliance must be installed accord- ▶ If works need to be performed close to
ing to the applicable local regulations and the appliance (e.g. in the boiler room or
standards. close to the air inlets), make sure to shut
down the appliance to prevent dust from
▶ This appliance can be used by children
entering and accumulating in the appli-
who are at least 8 years old and by per-
ance.
sons with reduced physical, sensory or
mental capabilities or lack of experience ▶ The appliance contains a frost-protec-
and knowledge, provided that they are tion feature that will protect the appliance
under supervision or have been given against frost, provided that the appliance
instructions concerning the use of the remains in operation and the radiator
appliance in a safe way and that they un- valves are open.
derstand the hazards involved.
▶ Cleaning and user maintenance shall not ▷ When unpacking the appliance,
be performed by children without super-
vision. Children shall not play with the ap-
i check the integrity and condition
of the packaging and that all the
pliance. components and accessories
▶ Any modification to the appliance and its described in the packing list are
components is strictly forbidden without present. Contact your supplier in
the prior written consent of the manufac- case of problem.
turer. ▷ When discarding the packaging, do not
contaminate the environment. Dispose of it
▶ If components need to be replaced, only according to the applicable local regulations
genuine factory parts or components on recycling.
approved by the manufacturer must be
used.
G-8 B-136281_EN • C
Product Description
NESTA PLUS 1080 - 1260

General Description Safety Devices
This floor-standing series of NESTA PLUS boilers consists of
low-emission condensing appliances with a pre-mix burner The NESTA PLUS boilers are equipped with a series
and a stainless steel heat exchanger. of sensors and switches that provide safety for your
appliance and heating system, such as:
The fully radial burner with metal stainless steel deck
î Water temperature sensors (supply, return, system,
and external FeCrAlloy mesh ensure high modulation
etc.)
coefficients, combustion stability and very low NOx
emissions. It is equipped with a state-of-the art water- î Safety water temperature switch
cooled burner plate that ensures efficiency and reliability. î Air pressure switch
The stainless steel “fire-tube” heat exchanger offers a î Gas pressure switch
high water capacity and a large heat exchange surface î Flue pressure switch
to optimise energy and heating efficiency. î Safety water temperature switch (water-cooled
The NESTA PLUS series is designed for heating burner plate)
systems and can be used for indirect Domestic Hot î Gas overpressure switch
Water production (provided that the system contains î Gas pressure sensor
an optional external tank).
î Water pressure sensor
The appliances are built for natural gas (G20) but can î Flue gas temperature sensor
be converted by a qualified professional to operate with
î Pressure relief valve
either G25 natural gas or G31 liquefied petroleum gas
(propane), according to the procedure provided in this î Alarm contacts
manual. Gas conversion must comply with applicable The NESTA PLUS boilers are not provided with the
local regulations and standards. following mandatory safety equipment that the installer
must place in the system:
NESTA PLUS boilers are able to control 3 heating circuits
with mixing functions, through 3 optional extension î Expansion tank, suitable for the system size,
modules. Each extension module requires a power supply î Safety group, composed of a safety valve (pressure
and a bus connection. Refer to "Optional Modules" on rating adapted to the system), an automatic air relief
page I-79 for more information. valve and a manometer, Refer to "Requirements
These appliances are equipped with a built-in circulating for the Hydraulic Connections" on page I-36 for
pump used internally for the cooling circuit of the burner installation requirements.
plate. They are not provided with a circulating pump in î Air relief valve(s), at the high point(s) of the system.
the primary circuit. Therefore, the hydraulic system must
be equipped with at least one pump for standard system
Optional equipment
flow operation. Some optional equipment can be used with the NESTA
The NESTA PLUS boilers can be connected in a PLUS boilers. Please contact your AIC representative for
cascade configuration, which means that the boilers more information and a list of available equipment.
are connected to the same water circuit and electronic To lengthen the life of your boiler and heating system,
controller, with one boiler operating as the master, and in addition to the recommended water characteristics
the others as “slaves”. Refer to "Boilers in a Cascade described in "Water Quality Requirements to Prevent
System" on page I-80 for more information on Scaling and Corrosion in a Heating System" on page
cascade system possibilities. I-37, the following equipment can be installed in the
heating circuit:
Frost Protection
î Water filter / Dirt separator
The NESTA PLUS boilers have a built-in anti-frost protection. î Low loss header
The pump and the burner are started as required when the
î Plate heat exchanger
return water temperature drops below 5°C (as measured
by the boiler internal sensor installed on the return circuit). î Air separator
The pump and/or burner will turn off when the return See "Requirements for the Hydraulic Connections"
temperature reaches the required setpoint. The anti-frost on page I-36 for more information on this equipment.
protection function only protects the boiler, not the entire
system.
B-136281_EN • C G-9
Product Description
2
3 4 5
6
1 7
28
19
18
8
17
16
9
15
14
10
11
12
13
20
21
Fig. 4. Components - Front View
1. Air inlet (equipped with a removable cover for transport) 13. Transport holes
2. Gas inlet 14. Electronic junction box with cable hub and AGU module
3. Hoisting ring (for optional module connection, see "Optional Modules"
4. Burner door on page I-79)
5. Water-cooled burner plate 15. Gas valve
6. Automatic air vent (x2) - burner plate cooling circuit 16. Gas pressure sensor
7. Ignition transformer 17. Gas overpressure switch
8. Stainless steel “Fire tube” heat exchanger 18. Gas pressure switch
9. Burner plate cooling circuit inlet pipe 19. Control panel
10. On/Off switch 20. Internal circulation pump (burner plate cooling circuit)
11. Outlet connection (burner plate cooling circuit) / drain valve 21. Inlet connection (burner plate cooling circuit) / drain valve
12. Condensate dish 22. Flue connection
G-10 B-136281_EN • C
Product Description
27 6
26
28
25
23
24 5 4 2 1
3 37
4
38
34
34
35 33
32
39
36
31
30
29
13
22
Fig. 5. Components - Top & Rear Views
23. Ionization electrode 32. High voltage terminal strip

24. Automatic air vent 33. Heating supply connection
25. Ignition electrode 34. Pressure relief valve
26. Safety water temperature switch (water-cooled burner 35. Safety water temperature switch
plate) 36. Water pressure sensor
27. Flame sight glass 37. Air pressure switch
28. Fan and air-gas mixer 38. Air duct
29. Condensate trap, with drain connection 39. Flue pressure switch
30. Condensate trap cover, with vent hose and level switch
31. Heating return connection, with temperature sensor
B-136281_EN • C G-11
Product Description
Control Panel and Main Functions
1 2 3
0 4 8 12 16 20 24
5
ESC OK
11 10 9 8 7 6
Fig. 6. Control Panel
The control panel is available in grey and white, providing a different set of languages each.Please
i contact your AIC representative for more information. The list of languages is shown in "Language
Selection" on page U-26 .
KEY levels of the controller menus.
1. Domestic Hot Water on/off button - Pressing this button 5. Chimney sweep function button - This button allows to
activates/deactivates of the Domestic Hot Water function ( perform a measurement of the flue gas contents.
). 6. Manual operation mode button - The operation depends
2. LCD Display - The display illuminates whenever a control on the function defined for the relays (Expert Level). It
is depressed, and remains on for 8 minutes. For a detail can also be used to activate the bleeding function using
of the symbols and messages displayed on the screen, an air purge installed at all high points of the circuit.
see "Symbols and Messages on the Control 7. Confirmation button - This button allows to access the setting
Panel" on page G-13. menus for the end user, and to validate a value or a selection.
3. Heating mode selection button - Pressing this button 8. Rotary selection knob - Turning the knob to the left or to
activates/deactivates one of the four following heating the right allows to scroll through the menus or increase/
mode: decrease a value.
• Automatic mode ( )
9. Escape button - To cancel any ongoing operation or go
• Comfort mode ( )
back to the Home screen.
• Reduced mode ( )
• Protection mode ( ) 10. Reset button - To reset an error code displayed on the
screen.
4. Information display button - Pressing this button
displays more information on the screen (e.g. details of 11. Service Socket (BSB) - Not used
an error or maintenance code, special mode messages For more information on the operation and menus of
and INFO lines). It also allows to access the various user the controller, see"Basic Settings" on page U-24.
G-12 B-136281_EN • C
Product Description
Symbols and Messages on the Control Panel The following symbols are displayed on the screen
(See Fig. 7):
The following symbols are present on the control panel
(See Fig. 7): Comfort mode active (3). The time scale (4) at
the bottom of the display indicates the period
Domestic Hot Water mode. At activation, this
during which this mode is active (in the screen
mode also ensures that the water is heated up to
below, the automatic mode, with scheduler
65°C once a week to prevent any development
active).
of legionella bacteria in the DHW circuit. When
activated, a black line (1) is displayed under the
Reduced mode active.
symbol.
Automatic mode. This mode operates the Frost protection active. The appliance will heat
boiler according to a scheduled programme, up to the frost-protection setpoint.
using the setpoints defined for the Comfort
( ) and Reduced ( ) modes. The ECO function Process in progress.
is active (automatic summer/winter changeover).
It also allows the anti-frost and overheating
protections to be active. When this mode is Holiday function active.
activated, a black line is displayed under the
1 2
symbol. 3 Reference to heating circuits.
Comfort mode. This mode operates the
appliance, up to the temperature setpoint The burner is in operation.
defined for the Comfort operation and maintains
it continuously (no scheduler). It also allows the Maintenance message.
anti-frost and overheating protections to be
active. The ECO function is NOT active (automatic Fault message - An error has occurred and
summer/winter changeover). When this mode a fault code and text can be displayed on the
is activated, a black line is displayed under the screen by pushing on the Info button.
symbol.
INFO Information level active (2)
Reduced mode. This mode operates the
appliance, up to the temperature setpoint
PROG Setting level active - the parameters can be
defined for the reduced operation and maintains
changed.
it continuously (no scheduler). It also allows the
anti-frost and overheating protections to be
ECO Heating system switched off, but ECO function
active. When the mode is activated, a black line
active.
is displayed under the symbol.
Protection mode. In this mode, the heating
system is disabled, but the anti-frost and
overheating protections remain active.
Information.
Chimney sweep.
1 2
Manual mode.
3
Reset.
Fig. 7. Typical Display
B-136281_EN • C G-13
Technical Specifications
Dimensions and Clearances
A
B
O P
K
L
C
M
N
I J
H
G
F
E
D
Connections N 1080 FSW - N 1260 FSW
supply/return connections ( ) Ø - [M] . Flange DN150 Class PN16

Inlet/outlet connections of cooling circuit / drain
valve Ø - [M]
in G1
gas connection ( ) Ø - [M] Flange DN 80 Class PN 16
flue gas exhaust connection Ø mm 300
combustion air inlet connection Ø mm 300
condensate drain connection Ø mm 33,4
min. cross section area of air inlet mm 2
49 062
G-14 B-136281_EN • C
Dimensions & weights N 1080 FSW N 1260 FSW
A mm 2 076 2 076
B mm 2 025 2 025
C mm 1 132 1 132
D mm 2 180 2 180
E mm 2 084 2 084
F mm 1 806 1 806
G mm 633 654
H mm 325 325
I mm 172 162
J mm 232 232
K mm 100 100
L mm 102 102
M mm 566 566
N mm 910 910
O mm 417 417
P mm 465 465
Q mm 1 755 1 755
dry weight kg 1 158 1 250
Clearances Min. Recommended

top mm 750 900
750
back mm 500 700
front mm 1 000 1 000
sides mm 200 500

500 200
* In a cascade configuration recommended side
clearance is at least 500 mm (access to the gas valve
from the side or in case of gas conversion).
200 mm is an absolute minimum side clearance, with
200 access to the gas valve from the front and top of the
boiler ONLY.
Side clearance must be complied with for the “outer”
side of the first and last boiler in the chain.
Fig. 8. NESTA PLUS clearances
B-136281_EN • C G-15
N 1080 FSW N 1260 FSW

Performance and Efficiency Data (min. - max.*) (min. - max.*)
G20 / G20Y20**/G25 167,0 - 1 020,0 185,0 - 1190,0
heat input (net) kW
G31 255,0 - 1 020,0 301,0 - 1190,0
G20 / G20Y20**/G25 163,0 - 993,5 180,7 - 1 158,7
heat output at 80/60°C kW
G31 249,6 - 996,5 294,7 -1 162,6
G20 / G20Y20**/G25 1 79,4 - 1 082,8 199,0 - 1 258,4
heat output at 50/30°C kW
G31 271,1 - 1 051,6 310,3 -1 226,9
heating efficiency 80/60°C % 97,7 - 97,4 97,7 - 97,4
heating efficiency 50/30°C % 107,5 - 106,2 107,6 - 105,8
useful efficiency at 30% (return at 30°C) % 108,1 108,0
seasonal efficiency % 93 93
* “min. - max.” stand for “@Min output” and “@Max output”
** up to 20 vol.% hydrogen
ErP Data
boiler type and model N 1080 FSW N 1260 FSW

condensing boiler Y/N Y Y
low temp boiler Y/N Y Y
combination heater Y/N N N

useful heat output
at 30% of rated heat output (P1) kW 201,5 228,6
at rated output and high-temp regime (P4) kW 993,5 1159,0
useful efficiency
at 30% of rated heat output (η1) % 97,4 97,3
at rated output and high-temp regime (η4) % 87,8 87,7
auxiliary electricity consumption
at full load (elmax) kW 1,854 2,722

at part load (elmin) kW 0,154 0,226
in standby mode (PSB) kW 0,012 0,012
el. consumption including typical boiler pump kW 2,294 3,966
standby heat loss (Pstby) kW — —
annual energy consumption for space heating GJ 1 838 2 129
sound power level indoors LWA dB 86 87
G-16 B-136281_EN • C
N 1080 FSW N 1260 FSW

Combustion Data (min. - max.*) (min. - max.*)
chimney type(s) B23, B23p, C43, C53, C63, C83

flue gas temperature at 80/60°C °C 60,0 - 66,4 60,0 - 69,5
flue gas temperature at 50/30°C °C 30,0 - 41,0 30,1 - 46,2
overheat flue gas temperature °C 108 108
max. flue gas pressure
Pa 200 200
(incl. max wind condition)
mass flow rate of flue gases g/s 98,6 - 440,6 115,0 - 514,0
max. condensate volume kg/h 129,6 151,2
ppm 1 - 20
CO emissions
mg/kWh 21,48
* “min. - max.” stands for “@Min output” and “@Max output”
N 1080 FSW N 1260 FSW

Min output % 8,0 8,0
G20
Max output % 8,6 8,9
G25
CO2 contents* Max output % 8,9 9,0
G31
G20Y20**
G20
G25
O2 contents*
G31
G20Y20**
NOx level mg/kWh 39,7 24,0
NOx class 6 6
* Tolerance is +/- 0,2%
Electrical Data N 1080 FSW N 1260 FSW
supply voltage / frequency V / Hz 3x400 / 50

protection class IP X4D
B-136281_EN • C G-17
Gas Data N 1080 FSW N 1260 FSW

(min. - max.*) (min. - max.*)
gas type(s) G20 - G20Y20 - G25 - G25.1 - G25.3 - G31
G20 / G20Y20 ** (20 mbar) mbar 17 - 25
G25 (25 mbar) mbar 20 - 30
G25.1 (25 mbar) mbar 18 - 33
gas pressure G25.3 (25 mbar) mbar 20 - 30
G31 (30 mbar) mbar 25 - 35
G31 (37 mbar) mbar 25 - 45
G31 (50 mbar) mbar 42,5 - 57,5
gas flow rate (G20)*** m /h
3
17,5 - 106,6 19,2 - 123,6
gas flow rate (G20Y20)*** m /h
3
20,2 - 117,5 22,1 - 143,9
gas flow rate (G25)*** m3/h 21,0 - 126,2 23,0 - 143,4
gas flow rate (G31)*** m3/h 10,4 - 41,3 12,4 - 48,1
* “min. - max.” stand for “@Min output” and “@Max output”
*** 15°C, 1013,25 mbar, dry gas
Gas pressure i.a.w. EN 437
i Appliances operating with gas categories I2E and I2H can also operate with G20Y20 gas type (G20
natural gas + 20% Hydrogen). Please check your applicable local regulations for compliance before
any installation.
G-18 B-136281_EN • C
Gas
Categories Gas type Pressure (mbar) Countries of Destination
I2E(S) G20 20 BE
AT, CH, CY, CZ, DK, EE, ES, FI, GB, GR, HR, IE, IT, LT, LV, NO, PT,
I2H G20 20
RO, SE, SI, SK, TR
I2E G20 20 DE, PL, RO, NL
I2ELL G20/G25 20 DE
I2HS G20/G25.1 25 HU
I2N G20/G25 20, 25 BE, DE, DK, ES, FR, GR, NL, PL, PT, SI
I2EK" G20/G25.3 25 NL
30 CZ, NL, RO
I3P G31 37 BE, CH, CZ, ES, FR, GB, GR, HR, IE, IT, LT, NL, PL, PT, SI, SK, TR
50 AT, BE, CH, CZ, DE, ES, FR, GB, NL, SK
I2E(R) G20 20 BE
G20 20
II2E3P PL
G31 37
G20 20
II2E3P DE
G31 50
G20 20
II2E(S)3P BE
G31 37, 50
G20/G25.3 20, 25
II2EK3P NL
G31 37, 50
G20 20
II2H3P CZ, RO
G31 30
G20 20
II2H3P CH, CZ, ES, GB, GR, HR, IE, IT, LT, PT, SI, SK, TR
G31 37
G20 20
II2H3P AT, CH, CZ, ES, GB, SK
G31 50
G25 25
II2L3P FR
G31 37, 50
G25 20
II2L3P RO
G31 30
G20 20, 25
II2E+3P BE, FR
G31 37, 50
G20 20
II2E(R)3P BE
G31 37, 50
G20/G25 20, 25
II2Esi3P FR
G31 37, 50
II2Er3P G20/G25 20, 25 FR
G31 37, 50
II2ELL3P G20/G25 20 DE
G31 50
B-136281_EN • C G-19
Hydraulic Data N 1080 FSW N 1260 FSW
water content l 600 600

hydraulic pressure drop at ∆T = 20k mbar 340 450
minimum operating pressure bar 0,8

maximum operating pressure bar 6
maximum boiler supply °C
90
temperature
Pressure Drop Curve

Pressure drop curve
N 1080 FSW, N 1260 FSW
600
Pressure drop [mbar]
560
520
480
440
400
360
320
280
240
200
160
120
80
40
0
0 10 20 30 40 50 60
N 1080 FSW/ N 1260 FSW Water flow rate [m3/h]
Flow Rate N 1080 FSW N 1260 FSW
minimum water flow rate at ∆T = 20k m3/h 43,2 47,6
G-20 B-136281_EN • C
Instructions for the User
Safety Instructions for the User
IF YOU SMELL GAS:

 DO NOT:  DO:
î Use an open flame î Close the gas supply
î Smoke î Open all doors and windows to venti-
î Use electrical devices (phones, door- late the room
bells, etc.) or switches î Inform your neighbours of the danger
by knocking at the doors.
î Get out of the building
î Call your installer or gas company
▶ Do not modify any part of the

electrical system or access in-
▶ This appliance can be used by children who ternal components.
are at least 8 years old and by persons with
▶ Do not touch the appliance with any wet
reduced physical, sensory or mental capa- body parts when the appliance is sup-
bilities or lack of experience and knowledge, plied with electrical power.
provided that they are under supervision or
have been given instructions concerning
the use of the appliance in a safe way and
that they understand the hazards involved.
▶ Do not modify or block the
▶ Cleaning and user maintenance shall not be condensate outlet(s).
performed by children without supervision.
▶ Do not open any sealed part or
Children shall not play with the appliance.
component. Failure to comply
▶ For safety reasons, we recommend that with this instruction can result
smoke and carbon monoxide detectors are in damages and/or injuries.
installed in the living areas of your building ▶ The sight glass can be very hot when the
according to the applicable local regula- appliance is in operation. Do not touch the
tions. sight glass or its immediate surroundings.
▶ If smoke is present, shut down the appli- ▶ Make sure that the appliance and the
ance, ventilate the room and exit the build- heating system are prevented from freez-
ing. Then call your installer to investigate ing.
and solve the problem. ▶ In case of water leakage, disconnect the
▶ Do not store any flammable, corrosive or ex- appliance from the power supply and gas
plosive products near the appliance. source, turn off the water supply and call
a qualified professional.
▶ Do not modify or deactivate any component,
nor any safety device in the system.
▶ Do not operate the appliance when the cas-
ing is open.
B-136281_EN • C U-21
▶ If works need to be performed Periodic checks

close to the appliance (e.g. in the
boiler room or close to the air
inlets), make sure that the appli- ▶ Check regularly that the water
ance is shut down to prevent the pressure of the system is at
ingress and accumulation of dust. least 0,8 bar when cold. If not,
▶ In case of abnormal noises in the system top up the system with water
or the appliance, please notify a qualified as instructed by the installer
professional. at appliance installation or call
your installer.
▶ Any setting of the appliance by the
end-user using the installer-specific ▶ If a topping up of the system is required
functions, that would cause the appliance to maintain the minimum recommended
to malfunction, could result in damages water pressure, always turn the appliance
to the equipment. Only the end-user set- off and only add small quantities of water
tings described in this manual are availa- at a time. If a large amount of cold water
ble to the end-user. is added in a hot appliance, the appliance
▶ If a condensate neutralisation system is can be damaged permanently.
installed, have it checked and cleaned at ▶ If the system needs to be topped up regu-
least once a year. larly, there may be a leak in the system. In
that case, call your installer.
▶ Check regularly that there is no water
i
When cleaning the appliance cab- below the appliance. If there is, call your
inet panels, do not use solvents installer
or aggressive/abrasive cleaning
agents. Wipe the surfaces using a ▶ Check regularly that there is no error code
soft clean cloth, water and soap. displayed on the control panel screen.
Call your installer as required.
Disposal of the Product at the End of Service

Life
At the end of service life, the product

should not be disposed of as solid urban
waste, but should be handed over to a dif-
ferentiated waste collection centre.
U-22 B-136281_EN • C
Starting the Appliance Stopping the Appliance
i The first start-up of the boiler after its in-

stallation must be performed by a qualified
Conditions:
professional, according to the procedure in None
"Combustion Adjustments" on page I-63.
Procedure:
Conditions: 1. Push the On/Off switch located on the right side

of the boiler.
Procedure: When in the OFF position, the switch is
1. Make sure that the power supply cable is
i released from its pushed in position.
Its built-in light goes off and the button
connected to the boiler. comes flush with the outer frame.
2. Push in the On/Off switch located on the right side
of the boiler. 2. To completely cut the power supply to the boiler,
either disconnect the power supply cable from the
When in the ON position, the switch re- boiler, or use the external circuit breaker.
i mains pushed in and is illuminated. Follow-on Task(s):
3. Select the heating mode as required. None
4. Activate the DHW mode as required.
Follow-on Task(s):
Check the pressure of the circuit in operation. It should
be between 0,8 and 6 bar (with pump on).
What to Do if... Cause Action

1. Check that the power button is in ON position
(pushed in and illuminated).
2. Make sure the power supply is connected to the
Boiler does not start No power supply mains.
3. Check the external power supply box (circuit
breaker) and reset it as required.
Error code 105 displayed Press information button ( ) for detailed information.
Maintenance message For an explanation of the maintenance modes, see
Maintenance icon ( ) "Maintenance Messages" on page I-95.
1. Check the system pump.
2. Check the appliance internal pump.
Safety Water Temperature
Error code 110 displayed 3. Make sure the appliance and its water cooled
Switch opened
burner plate are properly air-vented.
4. If the problem cannot be solved, call your installer.
Temperature limit switch Check that radiator valves are open/that there is flow
Error code 111 displayed
open across the boiler.
Error code 118 displayed Low water pressure Refill the heating system.
1. Make sure the gas supply provides sufficient
Gas Pressure Switch pressure to the gas valve.
opened
2. If the problem cannot be solved call your installer.
1.
Time out for flame ignition Press Reset button ( ).
2. If the fault appears several times, call your installer.
Error code 162 is displayed Air Pressure Switch or Flue 1. Check for obstructions in air intake/chimney.
Pressure Switch opened 2. Press the reset button.
3. If the fault appears several times, call your installer.
B-136281_EN • C U-23
Basic Settings
Setting Procedure Controls/Screens

Heating mode Press the Heating mode selection button to toggle from one
selection mode to the other:
• Automatic mode ( ) (to be programmed, refer to
"Boiler Settings for the Installer" on page
I-82.
• Comfort mode ( )
• Reduced mode ( )
• Protection mode ( )
For a description of the heating modes, refer to "Symbols
0 4 8 12 16 20 24
and Messages on the Control Panel" on page G-13.
ESC OK
Temperature 1. When in Comfort mode, rotate the knob (1) to adjust the
setpoint for the temperature setpoint. 1
Comfort and the ESC OK
Reduced modes Alternatively, the setting can be performed through the
menus
1. Press the OK button (2) to access the end user menu.
8
2. Rotate the knob (1) to scroll through the menu until 2
“Heating circuit 1” (3) is highlighted.
3. Press the OK button (2) to validate the selection
4. Rotate the knob (1) to select “Room comfort setpoint”
5. Press the OK button (2) to validate the selection.
6. Rotate the knob to increase/decrease the temperature
to the desired value. 3
7. Press the OK button (2) to save the setting. Heating circuit 1

DHW
8. Rotate the knob (1) to select “Room reduced setpoint”
10. Rotate the knob to increase/decrease the temperature 4
to the desired value.
11. Press the OK button (2) to save the setting.
12. Press the Heating Mode Selection button (4) to go back
to the home screen.
0 4 8 12 16 20 24
ESC OK
▷ When a mode is selected, it is marked by a black line underneath.

i ▷ Pressing the ESC button (8) will cancel the ongoing setting operation and return to the
home screen without saving the settings.
▷ When the setting process is interrupted for more than 8 minutes, the controller automati-
cally returns to the home screen without saving the settings.
U-24 B-136281_EN • C

Times of start 1. Press the OK button (2) to access the end user menu.
and end of 2. Rotate the knob (1) to scroll through the menu until “Time
comfort mode Program heating circuit 1” (5) is highlighted.
schedule 3. Press the OK button (2) to validate the selection
4. Rotate the knob (1) to select “Mo-Sun 1st phase On” 5
Time program heating circuit 1
6. Rotate the knob to modify the time. Press OK (2) to save Time program 5
the selected time.
to the home screen.
Date and time 1. Press the OK button (2) to access the end-user menu.
2. Rotate the knob (1) to scroll through the menu until “Time
and Date” (6) is highlighted.
3. Press the OK button (2) to validate the selection 6
4. Rotate the knob (1) to select “Hours /minutes” (7). Time and date
Operator section
6. Rotate the knob (1) to set the hours and press the OK
button to validate.
7. Repeat the operation to set the minutes.
8. Press the OK button (2) to save the setting.
7
9. Press the Heating Mode Selection button (4) to go back Time and date
to the home screen.
Hours / minutes
10. Repeat steps 1 to 3 and select “Month/Day”.

11. Then repeat steps 5 to 8 to set the values and save the
setting.
12. Repeat the procedure to set the “Year”.
to the home screen.
B-136281_EN • C U-25

Language 1. Press the OK button (2) to access the end-user menu. 1
Selection 2. Rotate the knob (1) to scroll through the menu until
“Operator Section” (9) is highlighted. ESC OK
3. Press the OK button (2) to validate the selection
4. Rotate the knob (1) to select the required language
î White control panel : DE, EN, FR, IT, NL, ES, DA, 2
SV, FI, PT.
î Grey control panel : EN, PL, CZ, SL, HU, GR, TR, RU,
CS, IT, ES
5. Press the OK button (2) to save the selection
to the home screen.
9
Unit Selection 1. Repeat steps 1 to 3 of above procedure. Time and date
Operator section
2. Rotate the knob (1) to select the required unit (°C - bar
or °F - PSI).
3. Press the OK button (2) to validate the selection 4
to the home screen
0 4 8 12 16 20 24
DHW mode 1. Press the DHW On/Off button to activate/deactivate the
activation/ DHW function. ESC OK
deactivation
This function is active only if an external indirect

i DHW tank is installed in the circuit.
0 4 8 12 16 20 24
ESC OK
U-26 B-136281_EN • C
Structure of Menus for the End User
i Some parameters are only visible if the heating circuit is installed
Top menu Submenu 1 Submenu 2 Default

Time of day and date ▶ Hours / Minutes 01:00 (hh:min)
(Adjust as required)
▶ Day / Month 01.01 (dd.mm)
▶ Year 2019 (to be adjusted)
▶ Start of summertime 25.03 (dd.mm)
▶ End of summertime 25.10 (dd.mm)
Operator section ▶ Language ▷ Deutsch, English, Français, English
Italiano, Nederlands, Español,
Dansk, Suomi, Svenska,
Portuguese
OR
▷ English, polski, češky,
Slovensky, Slovenščina,
Magyar, Ελληνικά, Türkce,
русский, Serbian, Italiano,
Español
▶ Units ▷ °C, bar
°C, bar
▷ °F, PSI
Time Program heating ▶ Preselection Mo-Su ▷ Mo-Su, Mo-Fr, Sa-Su, Mo, Mo-Su
circuit 1 Tu, We, Th, Fr, Sa, Su
▶ (day or range selection) 6:00

1st phase on (Adjust as required)
1st phase off (Adjust as required)
i Identical menus for 2nd and 3rd phase adjustment
▶ Default values ▷ No
No
▷ Yes
Time Program 5 ▶ Preselection Mo-Su ▷ Mo-Su, Mo-Fr, Sa-Su, Mo, Mo-Su
Tu, We, Th, Fr, Sa, Su
1st phase on (Adjust as required)
1st phase off (Adjust as required)
i Identical menus for 2nd and 3rd phase adjustment
▶ Default values ▷ No
No
▷ Yes
Holidays heating circuit 1 ▶ Preselection ▷ Period 1 ... Period 8 Period 1
▶ Period (Number): Start --:--
(dd:mm)
▶ Period (Number): End --:--
(dd:mm)
▶ Operating level ▷ Frost protection
Frost protection
▷ Reduced
B-136281_EN • C U-27
Top menu Submenu 1 Submenu 2 Default

Heating circuit 1 ▶ Room comfort setpoint 20°C
▶ Room reduced setpoint 16°C
▶ Room frost protection 10°C
setpoint
▶ Heating curve slope 1.5
▶ Summer/winter heating limit 18°C
▶ Flow temp setpoint room 65°C
stat
Boiler ▶ Setpoint manual control 60°C
Fault ▶ SW Diagnostic code

▶ Burn ctrl phase lockout
pos
Service/special operation ▶ Chimney sweep function ▷ Off
Of
▷ On
▶ Burner output ▷ Partial load
▷ Full load Max heating load
▷ Max heating load
▶ Manual control ▷ Off
▷ On Of
Diagnostics heat ▶ Hours run heating mode

generation
▶ Hours run DHW
▶ Total gas energy heating
▶ Total gas energy DHW
▶ Total gas energy

▶ Gas energy heating ▷ Yes
Reset? ▷ No
▶ Gas energy DHW Reset? ▷ Yes
▷ No
▶ Gas energy
▶ 24-hour yield solar energy
▶ Total yield solar energy
▶ Hours run solar yield
▶ Hours run collector pump

Diagnostics consumers ▶ Outside temp
▶ Outside temp min
Reset?
▶ Outside temp max
Reset?
U-28 B-136281_EN • C
Product Installation
Safety Instructions for the Installation
▶ When the appliance is connect-

▶ All connections (electrical, flue pipe, hy- ed to the electrical network, it
draulic, gas) must be carried out in ac- must be earthed.
cordance with current standards and ▶ To allow electrical isolation, make sure to
regulations in force. install a fuse or circuit breaker of the rec-
▶ If the appliance is installed against a wall ommended rating (refer to "Connections"
made of heat-sensitive material, such as on page I-56) or according to applicable
wood, a suitable insulation must be pro- local regulations, outside the appliance.
vided by the installer between the appli- ▶ Do not touch the appliance with any wet
ance and the wall surface. body parts when it is supplied with elec-
▶ Comply with the clearance dimensions trical power.
provided in this manual, to prevent any ▶ Before performing any operation on the
hot part of the appliance from being too electrical circuit, isolate the electrical
close to the walls or any combustible ma- supply of the appliance through the ex-
terial. ternal power-cutting device (fuse, circuit
▶ Make sure to maintain a safe distance of breaker, etc.)
200 mm from flammable materials; the
boiler room may not be used as a storage ▶ The appliance must be installed
location for material. in a dry and protected area, with
an ambient temperature com-
▶ Do not store any flammable, corrosive or prised between 0 and 45°C.
explosive products next to the appliance.
▶ Make sure to protect the appliance and
▶ Do not install the appliance in a loca- the water circuit against freezing.
tion where chemical vapours or dust are
present in the ambient or combustion air. ▶ The appliance must be installed to ensure
easy access at all times.
▶ If the appliance is used on professional
premises such as hairdresser’s, cleaning ▶ Use an appropriate means of handling, suit-
company, painter’s, etc. where chloride able to the appliance size and weight.
products, solvents, paints, dust, etc. are ▶ Floor-standing appliances must be in-
likely to contaminate the air, make sure to stalled on a level base and wall-hung ap-
install the appliance in a dedicated boil- pliances, on a vertically plumb support.
er room so that the appliance is supplied Material used for base and support must
with clean combustion air. have sufficient strength to support the
▶ Install a condensate neutralisation sys- appliance weight, water included.
tem according to the applicable local ▶ Make sure that the appliance is installed
regulations and standards. with a sufficient height to allow the con-
densates to flow to the sewer, and/or allow
the installation of a condensate neutralisa-
tion system (as required).
▶ When lifting, moving or installing the ap-
pliance, be careful not to drop it. Once in
position, make sure that the appliance is
secured.
▶ Install all pipes and ducts without stress to
prevent any leaks from occurring.
B-136281_EN • C I-29
Handling the Product Transporting the Product

▶ This appliance is very heavy and Lifting from the side (boiler removed from the
requires sufficient workforce to pallet):
move and handle it, as well as an Slide the arms of the fork lift truck into the transport
appropriate means of transport. holes, located on either sides of the appliance
▶ It is prohibited to handle the boiler using (See Fig. 9).
protruding components or rest the boiler
on protruding components.
▶ Failure to comply with these recommen-
dations can result in damage to the boiler
or injuries to the personnel.
The boiler is delivered on a wooden pallet and is secured

to the pallet with four screws.
Make sure to transport the boiler on the pallet as close to
the installation location as practical.
Unpacking the Product

The boiler is protected by a wooden packaging lined with
rubber protection at the contact surfaces.
Once the appliance is in the boiler room or close to the
installation location:
1. Unscrew the wooden packaging and carefully
remove all the packaging pieces.
2. Discard packaging according to applicable local
regulations.
X4
3. Using an hex head size 8 wrench, remove four
screws (See Fig. 9) from the bottom of the boiler
and the pallet.
i 4 screws to be removed from
the bottom of the boiler (left and
To prevent component damage during stor- right sides, front and back), to
i age due to moisture, bags of desiccant are remove the boiler from the pallet.
placed inside the boiler. Make sure to re-
move them before operating the appliance. Fig. 9. Boiler transport and Installation
I-30 B-136281_EN • C
Lifting from the front or the back Lifting from the top:
▶ Lifting from the front or the back ▶ The boiler can be lifted from the
is allowed with a hand pallet top for transport, using a forklift
truck and fork lift truck. or a crane and a spreader bar
with a load capacity of at least
▶ Pallet truck or fork lift arms should be 1 500 Kg, and in compliance with
at least 2,2 m long to prevent the boiler local regulation requirements.
from being unbalanced and falling.
▶ Pay attention to the correct balancing of
▶ Do not insert the pallet truck or fork lift the load when lifting the boiler, and make
arms from the front or the back of the sure to locate the spreader bar vertically
boiler if the condensate trap and front above the boiler.
bottom panel are installed.
▶ Make sure to use a spreader bar whose
▶ To lift the boiler from the front or the length can be adjusted to the exchanger
back, make sure that the front bottom width to prevent damaging the hoisting
panel and condensate trap are removed rings and heat exchanger.
(they are not installed in a new boiler).
▶ Failure to comply with these recommen-
▶ Failure to comply with these recommendations can result in damage to the boil-
dations can result in damage to the boiler or injuries to the personnel.
er or injuries to the personnel. 1. Remove the top panels. Refer to "Removing and
1. If they are already installed, remove the front Installing the Access Panels" on page I-34.
bottom panel (refer to "Removing and Installing 2. Lift up the boiler, using the spreader bar attached
the Access Panels" on page I-34), and the to the hoisting rings, as shown in Fig. 10 below.
condensate trap cover and condensate trap
(refer to "Removing, Cleaning and Installing the
Condensate Trap" on page I-68).
2. Slide the fork lift arms under the boiler, paying
attention to the correct balance of the boiler.
Fig. 10. Lifting the Boiler from the Top
B-136281_EN • C I-31
Installing and Preparing the Boiler

1. Using an appropriate means of transport (e.g.
6. Remove the following components from their
forklift truck, crane, etc.), move the appliance,
storage location. See Fig. 11 below:
on the pallet and protected by its packaging, as
close as possible to the installation location. See î Air inlet connections (1)
"Transporting the Product" on page I-30 î Condensate trap (2)
2. Unpack the product as indicated in "Unpacking î Bottom front panel (3)
the Product" on page I-30. 7. Using a hex head wrench size 4, release the retaining
3. Move the appliance carefully to its final position. screws and remove the air inlet connections (1) and
Make sure to comply with the recommended the condensate trap (2) from their storage location.
clearances (See "Dimensions and Clearances" on 8. Using a hex head wrench size 4, remove two
page G-14). retaining screws. Retain for reinstallation. See Fig.
4. If some height is required for condensate flow to 12 below.
the sewer system or if a condensate neutralisation 9. Remove bottom front panel (3) from its storage
system needs to be installed, place the appliance location and install in position with the 2 retained
on a base with sufficient height (recommended screws.
slope to the sewer: 3%).
5. Open top and center front panels. Refer to
"Removing and Installing the Access Panels" on
page I-34.
X2
1 2
Fig. 11. Components in Storage Locations Fig. 12. Bottom Front Panel - First Installation
I-32 B-136281_EN • C
10. Release four screws and remove air inlet protection 2. Close front panels, as required. See "Removing
cover (4). Retain screws for reinstallation. and Installing the Access Panels" on page I-34.
11. Install appropriate air inlet connection and seal (5) 3. Install the condensate trap at the back. See
according to chimney connection type (open or "Removing, Cleaning and Installing the
closed), using the four retained screws. Condensate Trap" on page I-68.
Two air inlet types are provided with

i the boiler for installation : one for a
C-type connection, and one for a B-type.
See Fig. 13 below.
Follow-on Task(s):
1. Perform gas conversion, as required. See "Gas
Conversion" on page I-43.
X4
C-type connection B-type connection

5
Fig. 13. Air Inlet Installation
B-136281_EN • C I-33
Removing and Installing the Access Panels
Conditions: OFF 4. High voltage terminal strip access panel, refer to

"Accessing the High Voltage Terminal Strip" on
Tools and Material: page I-56.
î Wrench, hex head, size 4 5. Condensate trap cover, refer to "Removing,
Cleaning and Installing the Condensate Trap" on
î Panel lock key page I-68.
Removal Procedure:
Installation Procedure
i The panels must be removed and installed
in the indicated order for each section of the Top panels
boiler.
Top panels 1. Left: install with three screws retained at removal.
2. Right: install with six screws retained at removal
1. Right (large): remove six screws. Retain for reinstallation.
2. Left (small): remove three screws. Retain for reinstallation. Front panels
Front panels 1. Bottom: install with two screws retained at
The front corner piece is attached with two removal.
i screws. It does not need to be removed to 2. Top & center :
open other panels. If necessary to remove î Put the panel in place and hold with one hand.
it, first remove the top front panel as indi- î Insert key in left or right lock (1) located on top side
cated below. of the frame (through opening in side panel if the
3. Top & center: panel is installed).
î Insert key in left lock (1) located on top side of the î Rotate 1/4 of turn counterclockwise to engage the
frame (through opening in side panel if the panel catch (2) on the stud (3).
is installed). î Repeat the operation in the other lock.
î Rotate 1/4 of turn clockwise to disengage the stud Side panels
(3) from the catch (2).
î Holding the panel with one hand, repeat 1. Bottom & top:
operation on the right side and remove the î Put the panel in place and hold with one hand.
panel. î Rotate the key in the lock (4) counterclockwise to
4. Bottom: Remove two screws and retain for insert the latch (6) into the frame catch (5).
reinstallation. î Repeat the operation for the second lock.
Side panels Rear panels
All the side panel are held in place by two 1. Top: lower the panel in position and install with
i locks, which need to be opened using a eight screws retained at removal.
special key. Removal/installation process is 2. Dish cover: slide the panel in position and install
identical for all side panels. with seven screws retained at
1. Top & Bottom: removal.
î Insert key in lock (4). 3. Valve cover : install with two screws retained at
î Rotate 1/4 of turn clockwise to disengage the latch removal.
(6) from the catch (5) located on the frame.
î Repeat the operation for the second lock. Follow-on Task(s):
î Using the two handles, lift and remove the panel. None
Rear panels
1. Top: Remove eight screws and lift the panel out.
Retain all for reinstallation.
2. Dish cover: remove seven screws and slide
the panel to the right to remove it.
Retain all for reinstallation.
3. Valve cover: remove two screws. Retain all for
reinstallation
I-34 B-136281_EN • C
X3 X6
2
1
X2
X2 4
5
Fig. 14. Removing/Installing the Top, Front and Side Access Panels
X8
Rear Top Panel - access

to water temp. limit switch,
water temp. sensor, air vent
and pressure sensor
High voltage terminal strip

X7
Dish cover - access to flue

gas temp. sensor and return
Valve cover - Access to temp. sensor
X2
inlet valve of burner plate
cooling circuit
Condensate trap cover
Fig. 15. Removing/Installing the Rear Panels
B-136281_EN • C I-35
Requirements for the Hydraulic Connections
Safety Instructions for the Primary Circuit

▶ Any antifreeze used in the prima-
ry circuit must comply with Public
Hygiene Regulations and must be
non-toxic. A food-grade Propylene
Glycol is recommended. It must be
Make sure that the circuit is provided with diluted according to the ratio rec-
a safety pressure relief valve and an ex- ommended in the local regulations,
pansion vessel that is appropriate for the but with a maximum ratio of 30%.
appliance power and the system size, and
▶ Consult the appliance manufacturer to
the increase in temperature and pressure.
determine the compatibility of the anti-
freeze product with the appliance mate-
rials.
▶ It is recommended to install the following
▶ The safety group must be in- devices in the system to prevent water
stalled no more than 1m from the contamination :
appliance on the pipe with a di- ▶ Water filter and/or dirt separator in-
ameter no less than that of the stalled on the return circuit. Have the
valve. No isolating valve may be water circulate for 2 hours after instal-
installed between the appliance lation and prior to appliance start up
and the safety valve. The safety in order to clean the circuit of contam-
valve drainage must be connect- inants. Clean the filter after filling the
ed into a pipe with a diameter no system.
less than that of the valve itself.
▶ Plate heat exchanger, combined with
▶ The pressure of the water network used to a micro-pollutant separator, which will
fill the appliance must be at least 0,8 bar. protect the appliance from any con-
▶ If the supply pressure from the network taminants present in an old heating
is higher than 6 bar, make sure to install a system, where fittings and pipes can
pressure reducing valve set at 4,5 bar. be corroded. This is also mandatory for
open systems where oxygen can pen-
▶ Verify the water quality of the network etrate the system and cause corrosion.
according to the requirements defined in
this manual.
▷ The use of antifreeze in the prima-
▶ In case inhibitors are used in the system,
consult the manufacturer for product
i ry circuit will lead to a reduction
in the heating performance. The
suitability.
higher the concentration of anti-
freeze in the circuit, the lower the
performance. Maximum output
must be adjusted accordingly.
▶ The circuit diagrams are theoretical rep-
resentations that do not necessarily include
all the required safety devices. Make sure to
correctly plan your system according to the
applicable local regulations and standard
practices.
I-36 B-136281_EN • C
Water Quality Requirements to Prevent Scaling and Corrosion in a Heating System
To prevent the formation of scale and sludge in a closed î Additives can be used to keep the oxygen in
heating circuit through the penetration of oxygen and solution in the water.
carbonates, follow the recommendations below:
î Use the additives in accordance with the instructions
î Before filling the system, clean it according to of the manufacturer of the water treatment product.
standard EN14336. Chemical cleaning agents can
be used. Water Hardness
î If the circuit is in bad condition, or the cleaning î In general, the requirements for heating water
operation was not efficient, or there is a large specified in VDI 2035, parts 1 and 2 “Prevention of
volume of water in the system (e.g. cascade), it is damage in water heating installations” apply to all
recommended to separate the appliance from the boiler sizes.
heating circuit using a plate-to-plate heat exchanger
î Heating water should be treated:
or an equivalent accessory. In that case, it is
recommended to install a hydrocyclone or magnetic ▶ during the system life, the sum of the total fill
filter on the system side. and additional amounts of water does not
exceed three times the nominal volume of
î Limit the fill operations. To control the quantity of
the heating installation, or
water added into the system, install a water meter
on the filling line of the primary circuit. No more than ▶ if the indicated values in the table below are
5% of the total content of the system is allowed not met, or
annually.
▶ if the heating water pH is below 8,2 or above
î Automatic filling systems are not recommended 10,0.
unless the fill frequency is checked and the levels î In the VDI 2035 guidelines, the water requirements
of scale and corrosion inhibitor are maintained at depend on the total boiler output and water
an appropriate level. capacity.
î If the system needs to be refilled frequently, check î According to the boiler output, the
for leaks in the primary circuit. recommended values of general hardness for
filling and top-up water should be used, as per
î Inhibitors may be used according to standard EN
Table 1 below:
14868.
î An air separator (on the appliance supply circuit)
combined with a dirt separator (upstream of the
appliance) must be installed according to the
manufacturer’s instructions.
Table. 1. from VDI part 1
Total hardness [°d] depending of nominal capacity in litres, ie: (installation capaci-
ty / output of a single boiler) [l/kW] (1)
Specific system volume
Total heating output in kW ≤20 l/kW ≥ 20 l/kW to < 50 l/kW > 50 l/kW
≤ 17,6 for boilers with low water capacity
≤ 50 <0,3l/kW, no requirement for boilers with ≤ 11,2 <0,11
high water capacity ≥ 0,3 l/kW
> 50 to ≤ 200 ≤ 11,20 ≤ 8,40 < 0,11
> 200 to ≤ 600 ≤ 8,20 < 0,11 < 0,11
> 600 < 0,11 < 0,11 < 0,11
(1) for cascade systems, the smallest boiler output should be used.
If the system volume is exceeded 3 times, the water must be treated in exactly the same way as for the limits given in table.
B-136281_EN • C I-37
Water Parameters
î In addition to the water hardness, other parameters
of the water must be checked. Treat the water Using Table 1, based on the type of boiler, water
if the measured values are outside the range of hardness and water capacity in the heating system, you
Table 2. can already get preliminary information about the need
for water treatment.
î If the pH of the fill water is clearly lower than 8,2,
it is recommended to check the pH value of the Graph description:
heating water after eight to twelve weeks. If the î Above the curves, water treatment is required
pH value of the heating water during control is î Below the curves, fill with untreated tap water
clearly lower, increase it by taking the value from
Example:
Table 2 below:
Boiler ....................................................... 120kW
Table. 2. from VDI part 2
Installation capacity .........................1800l
Low-saline Saline
=>1800l / 120 kW = 15 l/kW
Electrical conduc-
μS/cm < 100 100 – 1500
tivity at 25 °C From Table 1, for the example boiler output of
free of sedimentating 120 kW, we have a range of 50-200 kW, and for a specific
Appearance system volume of 15 l/kW there is a range of up to 20 l/
substances
pH value at 25 °C 8,2 – 10,0 kW, for these values we read water hardness up to 11,2°d.
Oxygen mg/l < 0,1 < 0,02
i Warranty claims are only valid if the re-

quirements described in this manual and
the maintenance log sheet are met. Check
the water hardness, electrical conductivity
and pH regularly and enter the values in the
maintenance log (provided at the end of
the manual).
Vmax [m3]
50
45
40
35
30
25 N 1080 FSW
N 1260 FSW
20
15
10
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 18
water hardness [°d]
I-38 B-136281_EN • C
Typical Hydraulic Connections - Heating Circuit
Isolating valve
Circulating pump
Filling valve
Draining valve Removable filling hose
Check valve Drain
Expansion vessel
Max. pressure limiter
Safety group (automatic air relief valve, ma-

nometer, safety valve), connected to the drain High temperature limiter
In systems including a >300 kW boiler

model, make sure to comply with
EN 12828 requirements and install a
maximum pressure limiter and high
temperature limiter, as shown in the
typical installation illustration below.
Also refer to the wiring diagrams on
pages "Wiring Diagram" on page I-58.
Fig. 16. Typical Heating System - With Temperature and Pressure Limiters for >300 kW models
Draining operation is performed through the inlet connection of the burner plate cooling circuit, at
i the front of the boiler. Refer to "Draining the Boiler and the Cooling Circuit" on page I-66 for more
information..
B-136281_EN • C I-39
Hydraulic Connections - Cascaded boilers, with External Domestic Hot Water Tank and Plate
Heat Exchanger
Isolating valve Heating circuit pump

Filling valve
Draining valve DHW circuit pump
Check valve
Motorised 3-way valve (when needed for low temp systems)
Expansion vessel
Heating circuit
Safety group (automatic air relief valve,
manometer, safety valve), connected to the Drain
sewer.
Plate heat exchanger External DHW tank
Max. pressure limiter (>300 kW boiler)
High temperature limiter (>300 kW boiler)
Fig. 17. Cascaded Boilers, with External Domestic Hot Water Tank and Plate Heat Exchanger
I-40 B-136281_EN • C
Hydraulic Connections - Cascaded boilers, with External Domestic Hot Water Tank and Low
Loss Header
Isolating valve Heating circuit pump

Filling valve
Draining valve DHW circuit pump
Check valve
Motorised 3-way valve (when needed for low temp systems)
Expansion vessel
Heating circuit
Safety group (automatic air relief valve,
manometer, safety valve), connected to the Drain
sewer.
Low loss header External DHW tank
Max. pressure limiter (>300 kW boiler)
High temperature limiter (>300 kW boiler)
Fig. 18. Cascaded Boilers, with External Domestic Hot Water Tank and Low Loss Header
B-136281_EN • C I-41
Safety Instructions for the Gas Connection
▶ Make sure that the gas type and

▶ When connecting the gas circuit, pressure of the distribution net-
make sure to comply with all applica- work are compatible with the ap-
ble local regulations and standards. pliance, as per the information on
The circuit will be equipped with a the appliance data plate.
meter and a gas pressure regulator if
required. ▶ The OFFSET (A) setting of the gas valve is
factory-preset and sealed. In some coun-
▶ Do not exceed the maximum gas tries, it is prohibited to change its setting.
pressure. Please refer to applicable local regula-
▶ The conversion of the appliance from tions.
natural gas to G31 liquefied petroleum ▶ The CO2, gas flow rate, air flow rate and
gas (propane) or the reverse can only air/gas supply parameters are facto-
be performed by a qualified profes- ry-preset and may not be modified in cer-
sional. tain countries. Please refer to applicable
▶ Gas conversion shall be performed local regulations.
according to applicable local regula-
tions. It is prohibited in some coun-
tries (e.g. Belgium). Perform conver-
sion according to the gas category
specified for your country on the ap-
i
Control the gas pressure and con-
pliance data plate. sumption at appliance start up, and
▶ Bleed the gas duct and check thor- perform the adjustment procedure
oughly if all the internal and external provided in the commissioning sec-
gas pipes and connections are tight. tion of this manual.
▶ After gas circuit connection, check
that there is no leak.
▶ Use a gas detection device or per- A
form a bubble test to check for gas
leaks. Never use an open flame, as it
could result in an explosion.
Gas pressure* Min - Max (mbar)

G20/G20Y20 (20 mbar) 17 - 25
G25 (25 mbar) 20 - 30
G25.1 (25 mbar) 18 - 33
G25.3 (25 mbar) 20 - 30
G31 (30 mbar) 25 - 35
G31 (37 mbar) 25 - 45
G31 (50 mbar) 42,5 - 57,5
* i.a.w. EN 437
I-42 B-136281_EN • C
Gas Conversion
▶ Connection of the boiler to a dif-

ferent gas system should com-
ply with local regulations and re-
▶ Conversion of the appliance from quirements.
one gas type to another can only
be performed by a qualified pro- ▶ If the boiler was running before conver-
fessional. sion, allow it to cool down before per-
forming any task.
▶ If the boiler is intended to be used
with G31 liquefied petroleum gas
(propane), installing the boiler be-
▷ This procedure explains how to en-
low ground level can be hazardous
and prohibited in some countries.
i able an appliance adjusted in fac-
Please refer to applicable local tory for G20 natural gas to operate
regulations for installation require- with G25 natural gas, G31 propane
ments. gas or G20Y20 mixture.
▷ Gas conversion to this appliance require
▶ If the boiler is already installed be-
the removal of a component in case
fore conversion, the boiler must be
of a conversion from natural gas (G20/
turned off, the power supply must
G20Y20 or G25) to propane (G31) and
be disconnected through the ex-
adjustments in all cases:
ternal fuse or circuit breaker, and
the gas supply to the gas valve ▷ of gas valve (through shutter and
must be closed. offset screws)
▷ of boiler settings (fan speeds at igni-
tion, and at max. and min. outputs).
▷ Conversion can be carried out either on
a boiler about to be installed, or on an
already installed and running boiler, pro-
vided that the installation location allows
it.
B-136281_EN • C I-43
Preparing the Boiler for Gas Conversion

1. Remove the top left side panel. Refer to "Removing
Conditions: and Installing the Access Panels" on page I-34.
OFF
2. Release the clamp (1) and disconnect the APS
Tools and material: hose from the air duct (2).
î Wrench, hex head, size 13 3. Remove the press-fitted air duct (2), by pulling at
both ends
î Wrench,
4. Release 8 bolts and nuts and remove the outer
î Screwdriver, flat head
flange (4) from the Air-gas mixer flange (6).
î Torquewrench, min 6 Nm Retain the flange with bolts, nuts and washers for
î New air-gas mixer gasket reinstallation.
î Loctite 577 5. Remove 8 bushings from the Air-gas mixer flange
Procedure (6). Retain for reinstallation.
▶ The boiler is adjusted in factory to op- 6. Remove gasket (5) and discard according to local
erate with natural gas (G20). When the environmental regulations.
boiler needs to operate with propane 7. Release three screws and remove the turbulizer (3)
(G31), the turbulizer needs to be re- from the Air-gas mixer flange (6).
moved from the Air-gas mixer. If a conversion from propane (G31) to
▶ For a conversion from G20 to G25 natural another type of gas (G20/G20Y20 or
gas, only adjustments are required. Re- G25) is required at some point in the
fer to "Adjustment of Fan Speeds" on page future, the turbulizer (3) should be re-
I-46 installed on the Air-gas mixer flange.
5 1
Fig. 19. Removing the Turbulizer for Gas Conversion
I-44 B-136281_EN • C
8. Store the turbulizer (3) and three screws for ▶ Conversion to other gas types also
possible later use, if required. requires the adjustment of fan
9. Install the outer flange (4) with a new gasket (5) on speeds and combustion values. Re-
the Air-gas mixer flange (6). fer to "Adjustment of Fan Speeds" on
10. Secure using 8 retained bushings, bolts (threads page I-46.
coated with Loctite 577), washers and nuts, then
torque at 6 Nm 15. Conversion to propane only: rotate the
11. Push the air duct (2) back into place. gas valve shutter screw (7) towards the
“-” symbol to reduce the opening (see Fig. 20):
12. Connect the APS hose to the air duct and secure
with clamp (1). î N 1080 FSW – 1,5 full rotation.
13. Disconnect the gas pipe, as required. î N 1260 FSW – 1,5 full rotation.
14. Connect the new gas supply to the gas pipe. 16. On gas overpressure switch (8), check that the
setting is 0,4 mbar, whatever the gas type. Adjust if
▶ The boiler is adjusted in factory necessary. Refer to "Checking and Adjusting the
to operate with natural gas (G20). Gas Overpressure Switch" on page I-78.
When the boiler needs to operate
with propane (G31), the gas valve Follow-on Task(s):
shutter position must be adjusted. 1. Perform fan speed adjustments, refer to
"Adjustment of Fan Speeds" on page I-46.
Fig. 20. Gas Valve - Shutter Pre-adjustment for Propane
B-136281_EN • C I-45
Adjustment of Fan Speeds
Conditions: 9. Rotating the knob (4), adjust the ignition fan speed
for the gas type and boiler type according to Table.
Adjustment Procedure (Fig. 21) 1 on page I-47.
1. Press the On/Off switch located on the right side 10. Press OK (2) to confirm and save the value.
of the boiler. 11. Rotating the knob, go to “Required speed LF”
If starting the boiler for the first time af- (Program number 9524).
i ter installation, the controller will open the
12. Press OK (2) to modify the value. The value starts
commissioning screen automatically.
flashing (5).
2. Perform the commissioning setting of the boiler
13. Rotating the knob (4), adjust the minimum fan speed
(refer to "Combustion Adjustments" on page
for the gas type and boiler type according to Table.
I-63).
1 on page I-47.
3. Control the gas pressure and consumption at
14. Press OK (2) to confirm and save the value.
appliance start up.
15. Rotating the knob (4), go to “Required speed HF”
4. Press the ESC (3) button.
(Program number 9529).
5. Press the OK (2) button.
16. Press OK (2) to modify the value. The value starts
6. Press the Info (1) button for more than 3 seconds. flashing (5).
The access levels are displayed.
17. Rotating the knob (4), adjust the nominal fan speed
7. Rotating the selection knob (4), go to: for the gas type and boiler type according to Table.
î “Engineer”. Press OK (2) to confirm. 1 on page I-47.
A password is required to access the Engi- 18. Press OK (2) to confirm and save the value.
i neer level. Please contact your AIC repre- 19. Press ESC (3) to exit the settings.
sentative for more information.
Follow-on Task(s)
î “Burner Control”. Press OK (2) to confirm.
î “Required speed ignition” (Program number î Perform the combustion adjustment. See
9512). "Combustion Adjustment for Gas Conversion" on
8. Press OK (2) to modify the value. The value starts page I-48.
flashing (5).
Burner Control 1
Required speed LF
4
0 4 8 12 16 20 24
ESC OK
2
3
Fig. 21. Fan Speed Adjustment - Typical Screen
I-46 B-136281_EN • C
Table. 1. Fan speeds
Fan Speeds N 1080 FSW N 1260 FSW
Gas Type Ign. Min Max. Ign. Min Max.

G20 rpm 2400 1100 5900 1400 800 4500
G20Y20 rpm 2400 1100 5900 1400 800 4500
G25 rpm 2400 1100 5900 1400 800 4500
G31 (30/37 mbar) rpm 1700 1420 4930 1500 1040 3570
G31 (50 mbar) rpm 1700 1420 4930 1500 1040 3570
Table. 2. Combustion and Gas values

N 1080 FSW N 1260 FSW
Combustion and Gas Values @min output @max output @min output @max output
G20 (± 0,2) % 8,0 8,6 8,0 8,9
G20Y20*** (± 0,2) % 7,9 7,8 7,7 8,3
CO2
contents G25 (± 0,2) % 8,0 8,9 8,0 9,0
G31 (± 0,2) % 9,9 11,3 10,0 11,3
G20 (± 0,2) % 6,7 5,5 6,8 5,0
O2 G20Y20*** (± 0,2) % 6,2 6,3 6,4 5,3
contents G25 (± 0,2) % 6,7 5,1 6,7 5,0
G31 (± 0,2) % 6,0 4,0 5,9 4,0
G20/G20Y20*** (20 mbar) mbar 17 - 25
G25 (25 mbar) mbar 20 - 30
G25.1 (25 mbar) mbar 18 - 33
Gas
G25.3 (25 mbar) mbar 20 - 30
pressure*
G31 (30 mbar) mbar 25 - 35
G31 (37mbar) mbar 25 - 45
G31 (30/37/50 mbar) mbar 42,5 - 57,5
G20 m3/h 17,5 - 106,6 19,2 - 123,6
Gas G20Y20*** m3/h 20,2 - 117,5 22,1 - 143,9
flow rate** G25 m3/h 21,0 - 126,2 23,0 - 143,4
G31 m3/h 10,4 - 41,3 12,4 - 48,1
*i.a.w. EN 437
** 15°C, 1013,25 mbar, dry gas
*** up to 20 vol.% hydrogen
B-136281_EN • C I-47
Combustion Adjustment for Gas Conversion 4. Check CO2 contents (O2 contents in the case of
G20Y20) at min. output as follows:
î Repeat steps 1 and 2, if necessary.
Conditions: ON
î Press the Information button (2). The modulation
Tools and material: indicator (5) is displayed (in %).
î Flue gas analyser î Press the OK button (3), the indicator (5) starts
î Screwdriver, flat head flashing.
î Wrench, hex head, sizes 2 and 2,5
î Rotate the knob (4) to decrease to 0% for
Adjustment Procedure (Figs. Fig. 22 & Fig. 23): minimum power. Press the OK button (3) to
1. Press the heating mode selection button (1) for confirm.
more than 3 seconds.
î On the gas analyser, check the CO2 contents,
2. After successful ignition, connect the flue gas and compare the value with those in Table. 2
analyser probe to the measuring port of the flue on page I-47.
gas pipe.
î If the value is outside the range, adjust the
Make sure to protect the BUS cable
combustion value by turning the offset
against electromagnetic field during
screw (7) in small steps to allow the value
adjustment.
to stabilise before performing additional
3. Check CO2 contents in the flue gas at max. output adjustments.
as follows:
- Rotate offset screw (7) towards the
î Press the Information button (2). The modulation “+” sign to increase the CO2 contents
indicator (5) is displayed (in %). (decrease the O2 contents).
î Press the OK button (3), the indicator (5) starts - Rotate offset screw (7) towards the “-”
flashing. sign to decrease the CO2 contents
î Rotate the knob (4) to increase to 100% for (increase the O2 contents).
maximum power. Press the OK button (3) to The offset screw is factory-sealed. After
confirm.
i adjustment, make sure to reseal it.
î On the gas analyser, check the CO2 contents 5. Restart the boiler to check the ignition behaviour.
(O2 contents in the case of G20Y20), and Control the correct operation of the boiler by
compare the value with those in Table. 2 on repeating steps 1 to 4 to check the CO2 contents.
page I-47.
6. Reseal the offset (7) using some paint or tape, as
î If the value is outside the range, adjust the required.
combustion value by turning the shutter (6)
in small steps, to allow the value to stabilise
before performing additional adjustments.
- Rotate shutter screw (6) towards the
“+” sign to increase the CO2 contents 1
(to decrease the O2 contents).
- Rotate shutter screw (6) towards the 5
“-” sign to decrease the CO2 contents
(to increase the O2 contents). XXX% 2
4 0 4 8 12 16 20 24
3
ESC OK
Fig. 22. Combustion Adjustment - Control Panel
I-48 B-136281_EN • C
Follow-on Task(s):
1. Record the combustion values in the log sheet at the

end of this manual.
2. Fill in the yellow conversion sticker located at the back
of the boiler.
3. Fill in the conversion log sheet at the end of the manual.
Refer to "Gas conversion - Log Sheet" on page I-101
4. Check the absence of leaks, refer to "Checking and
Adjusting the Gas Overpressure Switch" on page
I-78.
5. Reinstall the access panels. Refer to "Removing and
Installing the Access Panels" on page I-34 for
the correct procedure.
Fig. 23. Combustion Adjustment on Gas Valve
B-136281_EN • C I-49
Safety Instructions for the Chimney

Connections
▶ When assembling the pipes,

make sure not to put any stress
▶ Verify installed combustion air and flue
on the components.
gas piping are tight and meet all provid-
ed instructions and applicable codes and ▶ Install the horizontal flue pipes with a
standards. slight slope of 5 cm per meter (3°) back
towards the appliance.
▶ Failure to properly support the flue sys-
tem can cause failure, resulting in flue ▶ It is mandatory to ventilate the boiler
room. The high or low air vent opening di-
gases contaminating the ambient air.
mensions depend on the appliance pow-
▶ The appliance must be equipped with er and the boiler room size. Refer to the
flue system components from the same local regulations in force.
manufacturer and be approved by the ▶ If the combustion air inlet is located in an
appliance manufacturer. Ensure that the area likely to cause or contain contam-
pipe and connection diameters all match ination, or if products which could con-
to prevent any leaks from occurring. taminate the air cannot be removed, the
combustion air must be repiped and ter-
▶ Any gas-fired appliance generates car-
minated at another location.
bon monoxide. Failure to install carbon
monoxide detectors with alarm in the ▶ If the appliance is used on professional
boiler room can result in serious injury, premises such as hairdresser’s, cleaning
or death. Refer to applicable local regu- company, painter’s, etc. where chloride
products, solvents, paints, dust etc. are
lations.
likely to contaminate the air, make sure to
▶ A condensate neutralisation system install the appliance in a dedicated boil-
needs to be installed according to the ap- er room so that the appliance is supplied
plicable local regulations and standards. with clean combustion air.
It must be cleaned and serviced regularly. ▶ In the case of parallel flue systems, make
sure to maintain sufficient distance (at
least 40 mm) between the appliance flue
piping and combustible materials, and
▶ Do not install the appliance into a between the flue pipe and air inlet pipe if
common flue pipe with applianc- the latter is made of plastic material.
es operating with a different type ▶ Flue pipe elements or PP air inlet elements
of gas or with oil. This will cause should not be screwed together.
flue gas spillage or appliance
malfunction. Please contact your ▶ Piping elements should not be bonded
AIC Technical Support for more together using glue (e.g. silicone) or foam
information. (e.g. PUR).
▶ A condensation outlet connected to the
sewer must be fitted close to the appli-
ance.
▶ Make sure to secure the flue piping to a
solid structure.
▶ Exclusively use the provided brackets to
support the flue system.
I-50 B-136281_EN • C
Do not exceed the maximum length

▷
i ▷ Make sure to insulate the flue pip- i ▷ recommended
Do not exceed the for maximum
the productlength
i ▷ ing in damp
Make
densation
sure to
ing in damp
rooms
water
insulate to avoid
from to
rooms
the flue
forming
con-
pip-
avoid and
con-
i when connecting the
recommended for flue
thepipes, or
product
the system
when power might
connecting decrease.
the flue pipes, or
dripping.
densation water from forming and
▷ For B- andthe system
C-type power might
appliances, the decrease.
flue gas
▷ Cut the pipes dripping.
squarely and deburr the edges.
▷ For B- and C-type appliances, thewith
exhaust pipes must at least comply fluethe
gas
▷ This will ensure
Cut the pipes squarelycorrect and
sealing andthe
deburr prevent
edges. category T120 H1 W1/2 O30 LI E U when using
exhaust pipes must at least comply with the
seals from being damaged.
This will ensure correct sealing and prevent parallel piping
category T120and T120 O30
H1 W1/2 H1 W1/2
LI E O00
U whenLI/LE E
using
▷ Toseals
easefrom thebeing
assemblydamaged.
of pipes, use exclu- U0 when using concentric piping (EN
parallel piping and T120 H1 W1/2 O00 LI/LE E14471).
▷ sively
To easea mixture of waterofand
the assembly soapuse
pipes, (1%) on
exclu- U0 maximum
▷ The when usinglength
concentric piping
of duct must(ENbe
14471).
cal-
the extremity
sively a mixtureof theofpipe
water to be
andfitsoap
in. (1%) on
▷ culated according
The maximum to theofpermissible
length duct must diff be er-
cal-
▷ the extremity
Metal flue pipes of the pipe to
should be fit in.
always be fitted ence in pressure
culated according indicated in the technical
to the permissible differ-
▷ into the sleeve to the end stop.
Metal flue pipes should always be fitted specifi
ence cations.
in pressure indicated in the technical
▷ into the
Plastic fluesleeve to thebe
pipes should end stop.to expand
allowed specifications.
▷ under
Plasticthe effpipes
flue ect ofshould
heat. Leave
be allowedaboutto10 mm
expand
between
under the theeff
pipe
ect and the sleeve
of heat. Leave end aboutstop.
10 mm
▷ between
The the pipe
flue system and the
should be sleeve end stop.
fitted with an in-
▷ spection
The flueopening.
system should be fitted with an in-
spection opening.
Installing the pipes - General principles

Installing the pipes - General principles
Component Characteristics Recommendation
Component
Elbow Characteristics Recommendation
Clamped at the sleeve
Elbow Clamped
Clamped atat the
the sleeve
sleeve
î Horizontal < 1m î Clamped
One clamp at the sleeve
with a bracket at each pipe,
î î Located before
Horizontal < 1mor after first elbow î î Clamped
One clampin pipe
withcenter or atatthe
a bracket endpipe,
each for support,
î Located before or after first elbow î Even distribution of clamps,
î Clamped in pipe center or at the end for support,
î î Allow
Evenfree movement
distribution of pipe
of clamps,
î î Clamped
Allow free movement
in pipe center of
forpipe
support
Horizontal > 1m (with 3° slope)
î î Allow free movement
Clamped of pipe
in pipe center for support
Straight element Horizontal > 1m (with 3° slope)
î î One
Allow free with
clamp movement of pipe
a bracket at each pipe,
Straight element
î î Clamped
One clamp in pipe
withcenter or atatthe
a bracket endpipe,
each for support,
Vertical < 2m
î Even distribution of clamps,
î Clamped in pipe center or at the end for support,
Vertical < 2m î î Allow
Evenfree movement
distribution of pipe
of clamps,
î î Clamped
Allow free movement
every 2 meters,of pipe
Vertical > 2m î î Even distribution
Clamped everyof clamps
2 meters,
Vertical > 2m î Allow free movement of pipe
î Even distribution of clamps
î Allow free movement of pipe
m
0m
L> 250
25
mm
0m
L>
L> 250
or
25
mm
L>
or
or
or
L> 500 mm
L> 250 mm
L> 250 mm
L> 500 mm
L> 250 mm
L> 250 mm
B-136281_EN • C I-51
the building
Chimney Connection
C53
Combustion circuit Sealed
Connection Via separate ducts
Through separate terminals that may

Air inlet/flue outlet orifices
terminate in zones of different pressures
Orifices may NOT terminate on opposite

Additional requirement
walls of the building
C63
Connection To a system that is approved and sold separately (external supplier)
Air inlet/flue outlet orifices May terminate in zones of different pressure
î Maximum allowable draught is 200 Pa.
î Maximum allowable pressure diference between combustion air inlet and flue
gas outlet (including wind pressures) is indicated in the technical specifications.
î maximum allowable temperature of combustion air is 40°C.
î Condensate flow is allowed into the appliance.
Additional requirements
î Maximum allowable recirculation rate of 10% under wind conditions
î Orifices may NOT terminate on opposite walls of the building
î The flue gas exhaust pipes must at least comply with the category T120 H1
W1/2 O30 LI E U when using parallel piping and T120 H1 W1/2 O00 LI/LE E U0
when using concentric piping (EN 14471).
This type of connection is prohibited in some countries - refer to local regulations and stand-
ards in force
I-52 B-136281_EN • C
C83 Combustion circuit Sealed

Through:
through a roof terminal that admits
Air inlet/flue outlet orifices combustion air from the outside AND
discharges flue to the outside
î Concentric ducts
OR P I
roduct nstallation
î Both orifices are close enough to come
under similar wind conditions
î Chimney with natural draught only
Additional requirements î Condensate flow is not allowed into the
appliance
C83(x)C43 Combustion circuit Sealed

Through:
î a single duct system
Connection Via
ORtwo ducts to a common duct system
Connection (part of the building, designed for more than
î a common duct system (part of the building,
one appliance)
designed for more than one appliance)
Through a roof terminal that admits
î Flue is discharged to the roof
Air
Airinlet/flue
inlet/flueoutlet
outletorifi
orifices
ces combustion air from the outside AND
î Combustion
discharges flue toair
theis outside
taken from the outside
îî Concentric
Condensateducts
flow is not allowed into the
OR appliance
î Both orifices are close enough to come
under similar wind conditions
î Chimney with natural draught only
Additional requirements î Condensate flow is not allowed into the
appliance
C83
Through:
î a single duct system
Connection OR
î a common duct system (part of the building,
designed for more than one appliance)
î Flue is discharged to the roof
Air inlet/flue outlet orifices
î Combustion air is taken from the outside
î Condensate flow is not allowed into the

appliance
B-136281_EN • C I-53
B23
Combustion circuit Open
Flue Discharged to the outside
Combustion air Drawn from the boiler room
Remark Can be used for cascading
Make sure that the ventilation open-

ings remain unobstructed at all times.
B23p
Combustion circuit Open

Discharged to the outside, through
Flue
positive pressure
Combustion air Drawn from the boiler room
Remark Can be used for cascading
Make sure that the ventilation

openings remain unobstructed at
all times.
I-54 B-136281_EN • C
Engineering the Chimney System Safety Instructions for the Electrical

Connections
▶ When the appliance is connect-
ed to the electrical network, it
must be earthed.
The chimney system must be engineered
by a qualified professional, according to ▶ To allow electrical isolation, make sure to
local standards and regulations. The over- install a fuse or circuit breaker of the rec-
all installation resistance of each boiler ommended rating (refer to "Connections"
should not exceed 200 Pa (including max- on page I-56) or according to applicable
imum wind condition) measured at the local regulations, outside the appliance.
outlet of each boiler at maximum output.
Please contact your AIC representative body parts when it is supplied with elec-
for more information trical power.
▶ Before performing any operation on the
electrical circuit, isolate the electrical
supply of the appliance through the ex-
▷ The flue system length must be ternal power-cutting device (fuse, cir-
i calculated so as to ensure a safe cuit-breaker, etc.)
performance of the system. ▶ When routing the cables through sharp-
▷ Make sure to install the boiler with edged holes in the panels, make sure to
the shortest length of combustion install glands or grommets, and to secure
air and flue ducts. the cables in order to prevent any dam-
▷ When several boilers need to be connected age.
to a common duct, please contact your AIC
representative for more information.
▶ Make sure to make the connections
to the correct terminals, as indicat-
ed on the wiring diagram. If high
voltage cables are installed on a
low-voltage terminal, the electronic
board will be damaged.
▶ When connecting wires to the terminals,
check that the connection is secure and
Accessories that all the wire strands are tightly held
i ▷ When connecting several boilers to

the same duct (i.e. types C43, C83
or cascades), make sure to install
an AIC-approved flue backflow
preventer (flue damper) on each
Route the electrical cables through
boiler in the system. Make sure to
place on the boiler the sticker pro- i the holes at the back of the appli-
vided with this accessory. ance.
▷ If required by local regulations, install a con-
densate neutralisation system. In that case, it
may be necessary to install the floor-stand-
ing boiler on a base to get sufficient down-
ward flow. If flow is not sufficient, install a
condensate pump.
B-136281_EN • C I-55
Connections Accessing the High Voltage Terminal Strip

Any damaged power supply cable Make sure that the power supply to
must be replaced using cables as de- the appliance is deactivated (pow-
scribed below and installed by a quali- er supply cable disconnected from
fied professional. the boiler) before accessing the high
voltage terminal strip.
i ▶ The cross-section of the wires

should be equal to 2,5 mm2,
equipped with sleeves at L, N and
Conditions: OFF
ground ( ) ends.
Tools and Material:
▶ For the correct operation of the appli- î Wrench, hex head, size 4
ances, make sure to install the following
additional protections : Procedure:
1. Remove four screws (1) from the panel. Retain the
panel and hardware for reinstallation.
Boiler type Circuit breaker Additional remark

N 1080 FSW 3x C16A
(3-pole breaker)
N 1260 FSW 3x C20A

(3-pole breaker)
x4
1
High voltage wiring is connected to a terminal strip

located at the back of the boiler. See opposite.
The main board and electrical connections, as well as
the low-voltage terminal strip, are located at the front of
the boiler. See "Accessing the Low Voltage Terminal
Strip and Electronic board" on page I-57. Fig. 24. Accessing the High Voltage Terminal
I-56 B-136281_EN • C
Accessing the Low Voltage Terminal Routing the Cables

Strip and Electronic board
Conditions: OFF
Tools and Material:

î Wrench, hex head, size 4
Procedure: Route the high

voltage cables
1. Remove center front panel, see "Removing and through these
Installing the Access Panels" on page I-34. holes
Route the low-
2. Remove one screw (1) at the bottom of the electronic voltage cables
bay access panel. Retain for reinstallation. through these
3. Lift and remove access panel (2). holes
When routing the cables through the back

i panel holes, make sure to install grip cable
gland or similar fittings to protect and se-
cure the cables.
Fig. 26. Routing the Electrical Cables
Main board
Low Voltage Terminal
Cable hub
Grounding strip
AGU
module
i See "Optional Modules" on page I-79 for

more information.
Fig. 25. Accessing the Low Voltage Terminals and Electronic Board
B-136281_EN • C I-57
Wiring Diagram
Overpressure
Condensate Switch
Z5
L2 Level Switch
1 NC
WH
3 COM
WH
RD
WH
E2.2 3 WH
E2.1
BU
N N BU NO
BN
L L BN 2 RD
Gas pressure Flue Gas Temperature Sensor
Z1 Switch WH
H3
RD
Ionization
Electrode
GNYE
Grounding Strip Ignition Ignition Transformer

G2 Electrode N BU
T2
L BN
High Voltage Cable E3
BK
Q1 A3 P3 F2
GNYE GNYE Safety Water
F1 D2 Temperature Switch T1A
PE
GNYE
GNYE
GNYE
D3 Safety Water RD
Temperature Switch (burner door) RD
RD
WH
WH
BU
RD
BN
BN
BU
RD
WH
WH
RD
WH
WH
WH
RD
WH
WH
WH
RD
RD
RD
WH
RD
RD
RD
RD
RD
Safety W
G1
GNYE
5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 1 2 3 4
N L N L X17
Ionization
Signal
X18
GND
Signal
GND
Signal
Signal
Signal
Signal
Signal
Signal
Signal
Signal
GND
+15V
Signal
GND
+5V
GND
GND
GND
GND
GND
GND
GND
Ignition Gas
module valve BK
RD
1 X3
230V
UX2 UX3
STB
X2 H6 BX1 BX2 BX3 B38 B9 H1 H4 H5
BU
BU
BN
GY
BU
14
RR 8T4 6T3 4T2 2T1 RD 2 E1 T1 X6a X10a
H1 X5a
Rear Relay
D1
L1 K9 X11
230V Coil
X60
BU
7N
Fan
X13
AC
1
BN
7L4 5L3 3L2 1L1 BN 6L

BU
GY
BN
BU
5 +15V
H7
1
RD
2
4N X1f C1 RD
QX1 AUX2
H3 3
4
3L X12 I1 X4 RESET
+5V 5
BK
RD
BU BX4/B7 6
BN
NO 2N GND 7
WH
Switch on/off
RD
BN
1L B2 8
NESTA PLUS Controller

PS
BN
1 RD
BSB Bus room unit

CL+
WH
W3 CL- 2
BN
5 L1/NC G+ 3
X7a
QX3
BU
4N CL+ 4
3 L1/NO X1b QX CL- 5

BU
G+ 6
2N
QX2
BN
1L 9
BSB Operator Unit

8
7
BN 6
3 L I5 U1 J1 X30 5
Voltage
Mains
GNYE 4
2 PE X1a A1 X16 X15 X8 3
BU DS1
1N WX1 P1 PWM FAN PWM 2
X50 1
+24V
PWM
GND
PWM
HALL
+24V
GND
BSB-EM
2b
1b
1a
2a
5 4 32 1 2 1 4 3 2 1 12 345
Rear Grounding Strip
GY
RD
BK
WH
GY
WH
BN
BK
GNYE
BK
BK
Q2
GNYE
BN
GY
BN
BK
FR
GY
GY
GNYE
GY
GY
8T4 6T3 4T2 2T1 DS3.1 DS3.2 DS3.3 DS3.4 DS3.5
Fan Relay
230V Coil
GNYE 5 43 2 1 5 43 2 1 5 43 2 1 5 43 2 1 5 43 2 1 DS3
BK
GNYE Uin/V+ 1
5 43 2 1
DS3.6 GY
GNYE
7L4 5L3 3L2 1L1
Hall 2 J2
GNYE
GY
GY
BN
BK
Cable AGU2.110A HUB BN

PWM 4
BU
C3 WH
GND 5
GY
L3 8
BK
L2 9
BN
L1 10
C4
Rear Grounding Strip GNYE
11
Q3
GNYE
GNYE
GNYE
GY
GY
GY
GY
BU
BU
BU
GNYE
GNYE
GNYE
GNYE
GNYE
GNYE
GY
GY
GY
GY
GY
BU
BN
BN
BU
GY
BU
BU
BU
BU
BU
BU
BU
BN
BU
BN
BN
BN
BK
1234 5 6 7
QX QX
L N QX N N
23 22 21
RB 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 AGU 2.550
N N L1L1L2L3 N NL L N L N LN N L L L N L N L H2 M BX21 M BX22 U+
L
QX1
QX
QX3 QX2
QX QX
21 22 23 1 2 3 4 5 6
X50
WH
WH
RD
BK
RD
RD
GY
N N L1L1 L2 L3 N N L L
GY
BU
BK
BN
BN
BU
GNYE
8 9 10 11 12
BN
BN
BU
BU
QX1 QX3 QX2

N L1 L2 L3
3x400V~/ 50Hz
Internal P2
Pump
BN
L
BU N
GNYE
I-58 B-136281_EN • C
▶ Make sure to install additional temperature and pressure limit switches. They are safety
devices, mandatory for >300 kW appliances, i.a.w. EN 12828. They are not provided with
D4 and D5 switches connected on site the appliance. Please contact your AIC representative for more information
in accordance with the requirements of EN 12828.
D4
STB Temp
Limit Switch D5
SPL Max Pressure
Limit Switch
▶ These limit switches are not required in Italy, provided that an INAIL group is
NC NC installed.
WH
WH
WH
WH
Front Panel 1 FP1

RD
1
BX1 System temp. Z2
WH
2 sensor/Multifunctional
RD
3 B38 Z4
WH
4 DHW Sensor
RD
5 B9 H5
WH
6 Outside Sensor
RD
7 BX2 Cascade return temp. Z3
WH
8 sensor /Multifunctional
RD
9 X15 Boiler U2
WH
10 pump PWM
RD
11
UX2 Analog output K8
WH
12 0-10V
RD
13 UX3 Analog output K7
WH
14 0-10V
BK 15 Max P= 3W
WH 16
24V DC I=0,125A
W1
RD
17 H1 Enable/Disable L5
Water Pressure Sensor WH
18 /Multifunctional
RD
I3 19
WH
20
H5 Multifunctional L6
RD
21
L7
Air pressure switch (air intake) WH
22
Signal GND +5V RD
I8 NC 23
WH
L8
RD
BK
RD 2 WH
24
RD
RD 25
1 WH
26
L9
2.0
3.0
BK
1.0
27
0.2
3
WH
WH
Flue gas pressure switch

I9 NC
RD 2
WH
1
2.0
3.0
Inlet Temperature Sensor

1.0
0.2
RD I2 3
WH
Outlet Temperature Sensor

RD
I4
WH
Fan DS2 Display Unit
GY
L11
Legend
L10 RD Red
Signal
24V DC
BK Black
BK Black
5V DC
GNYE Green-Yellow
HV Grounding
WH
QX2 Alarm Output Relay

White
Signal Grounding
BU Blue Neutral
BU
AR
Boiler Pump Relay
3 10 12 Max 6A
Phase L1, L2, L3
Alarm Relay
230V Coil
BN, BK, GY Brown, Black, Gray

BU
PR 8T4 6T3 4T2 2T1
X50
1 11
Pump Relay
230V Coil
GY Gray
BN
7L4 5L3 3L2 1L1

BU
BN
BK
B-136281_EN • C I-59
Commissioning
Safety Instructions Before Start-up Filling the System
Conditions: OFF
Left bottom panel and valve cover removed, refer to
"Removing and Installing the Access Panels" on page
I-34
▶ Check that all connections (electrical,
flue pipe, hydraulic, gas) have been car- Procedure:
ried out and that they are tight and se- 1. Open the burner plate cooling circuit valves on the
cure. inlet (1) and outlet (2) connections.
▶ Ensure that the condensate trap is full of
water before starting up the appliance. i In "open" position, the valve head is aligned
with the pipe.
2. Connect the filling hose ( ) to the system

filling valve ( ) and to the water network tap.
▶ Before starting the appliance, 3. Open the isolating valves ( ).
check that the heating circuit is 4. Open the filling valve ( ) and the water network
full of water and the appliance is tap.
supplied with gas and electrical 5. Bleed the air from the system and bring the system
power. pressure at minimum 0,8 bar.
▶ Check that the gas pressure is
within the allowed range. i Pressure should be suitable for the size/
height of the heating system and take
▶ Check that the water pressure is suffi- into account the pressure rating of the
cient (at least 0,8 bar when cold). Low safety valve.
water pressure is detected by the appli- 6. Close the filling valve ( ).
ance sensor and will be indicated on the
control panel display. Top up the circuit as
required.
▶ In case of repeated indication of low pres-
sure in the water circuit, check for leaks
and repair as required.
▶ Once the filling of the heating circuit is
complete, close the filling valve.
Once the initial start-up process is com-

i plete, fill in the installation checklist with
all the relevant information on the system
for future reference. Refer to "Installation
Checklist" on page I-96.
Fig. 27. Filling the System - Typical
I-60 B-136281_EN • C
Commissioning
Follow-on Task(s):
During the filling process, the cooling circuit
i of the burner plate is also filled with water
and needs to be bled through the operation
of the pump.
Start the boiler to perform pump setup and bleed the
cooling circuit of the burner plate. Refer to "Starting-up
and Pump Setting" on page I-62
Fig. 28. Inlet and Outlet Valves - Burner Plate Cooling Circuit
B-136281_EN • C I-61
Commissioning
Starting-up and Pump Setting

▶ If an external circulating pump is
connected to the rear box Boiler
Conditions: Pump Relay it will also receive volt-
age. If that is not desirable, discon-
Procedure: nect the circulating pump from the
At commissioning, it is essential to per- Boiler Pump Relay and re-connect
form a check of the combustion values after water cooled burner plate air
to ensure the correct operation of the venting is finished.
appliance. 8. Rotating the selection knob (4), go to:
1. Push the On/Off switch located on the right side î “Commissioning”. Press OK (3) to confirm
of the boiler. It remains pushed in and is illuminated î "Input/Output Test". Press OK (3) to confirm
when on. î "Relay test" (7700). Press OK (3) to confirm.
When starting the boiler for the first 9. "No test" starts flashing. Rotate the selection knob
i time after installation, the controller (4), until you reach "Relay output QX1". Press OK
will open the commissioning screen (3) to confirm.
automatically. This screen only ap- 10. Check that the pump starts running and let it run
pears once, provided that the param- for 1 minute.
eters are set and saved. To bypass it, 11. Press OK (3). "Relay output QX1" starts flashing.
press the ESC button. 12. Rotate the selection knob (4), until you reach "No
2. Control the gas pressure and consumption at test". Press OK (3) to confirm.
appliance start up.
3. Make sure that the pump is set to operate in 3rd 1
gear (max speed).
4. Perform the commissioning setting of the boiler as
follows:
î Define the language by turning the knob (4),
validate the selection by pressing OK (3). 2
î Define Time and Date using the knob (4),
0 4 8 12 16 20 24
validate the selection by pressing OK (3). 3
î Press the heating mode selection button (1) to 5 ESC OK
exit and go back to the home screen.

4
5. Press the ESC (5) button, as required.
6. Press the OK (3) button.
7. Press the Info (2) button for more than 3 seconds. 13. Repeat 3 times steps 7 to 11, to ensure that all air is
The access levels are displayed. removed from the cooling circuit.
This part of the procedure allows to run 14. Add more water if necessary, in order to reach the
i the pump manually and bleed the air still required system pressure (at least 0,8 bar when
present in the cooling circuit. cold).
▶ This procedure uses the controller 15. Close the filling valve.
testing function for the QX1 relay. Follow-on Task(s):
The output test will also provide
voltage to any device connected to 1. Remove the filling hose from the filling valve, as
QX1 terminal via the rear box Boiler required.
Pump Relay (Refer to "Wiring Dia- 2. Close the valve cover and left bottom panel. Refer
gram" on page I-58). to "Removing and Installing the Access Panels"
on page I-34.
3. Perform leakage test of the gas valve and gas
circuit. Refer to "Checking and Adjusting the Gas
Overpressure Switch" on page I-78.
4. Adjust the combustion settings, refer to
"Combustion Adjustments" on page I-63
I-62 B-136281_EN • C
Commissioning
Combustion Adjustments
Conditions: ON î If the value is outside the range, adjust the

combustion value by turning the main gas
Tools and Material: shutter (5) in small steps, to allow the value
to stabilise before performing additional
î Flue gas analyser adjustments.
î Screwdriver, flat head, size 3 - Rotate shutter screw (5) towards the
î Wrench, hex head, sizes 2 and 2,5 “+” sign to increase the CO2 contents
(decrease the O2 contents).
Procedure: - Rotate shutter screw (5) towards the
1. Activate the required heating mode by pressing the
“-” sign to decrease the CO2 contents
heating mode selection button (1).
(increase the O2 contents).
2. Allow the boiler to operate for a few minutes. Follow-on Task(s):
3. Connect the gas analyser probe to the measuring Write the values in the log sheet. Refer to "Combustion
port of the flue gas pipe. Parameters - Log Sheet" on page I-99.
4. Press the heating mode selection button (1) for
more than 3 seconds.
5. Check CO2 contents (O2 for G20Y20 gas type) in
the flue gas at max. output as follows:
î Press the Information button (2). The
modulation indicator is displayed (in %).
î Press OK (3) to modify the value. The value
starts flashing.
î Rotate the knob (4) to increase to 100% for
maximum power.
5
î Check the CO2 contents (O2 for G20Y20 gas
type), and compare the values with those in
the technical specifications (See "Combustion
Data" on page G-17).
XXX% 2
4 0 4 8 12 16 20 24
3
ESC OK
Fig. 29. Air-gas mixer - Gas Shutter Location
B-136281_EN • C I-63
Maintenance
Safety Instructions for Maintenance
▶ The maintenance of the appli-

ance and its components must
be carried out by a qualified pro-
fessional.
▶ Inspection and maintenance tasks must
be carried out by a qualified and certified ▶ Defective parts and components may
professional, at least once a year. only be replaced by genuine factory parts
or parts approved by the manufacturer.
▶ Water flowing out of the drain valve can
be extremely hot. Use extreme caution ▶ Replace any gaskets or seals present on
when draining a hot appliance. the removed components before reinstal-
lation, unless otherwise specified in the
▶ Once the inspection and maintenance procedures.
tasks are complete, ensure that all re-
moved components are reinstalled and ▶ To ensure the performance, durability and
all connections are tight and secured. reliability of the appliance, it is recom-
mended that the end-user perform the
periodic checks mentioned in the Safety
section for the user, at the beginning of
this manual.
▶ The minimum pressure of the primary cir-
▶ Before performing any main-
cuit is 0,8 bar when cold, the normal pres-
tenance operation, shut down
sure is 0,8 to the maximum pressure, as
the appliance using the appli-
defined in the hydraulic characteristics in
ance on/off switch and isolate
this manual.
the electrical supply of the ap-
pliance through the external ▶ If the water circuit needs to be topped up,
power-cutting device (fuse, cir- allow the appliance to cool down and only
cuit-breaker, etc.), unless power add small quantities of water at a time.
is required for the procedure (it Adding a large quantity of cold water in a
will then be indicated in the pro- hot appliance can damage the appliance
cedure). permanently.
body parts when it is supplied with elec-
trical power.
i
The inspection and maintenance
tasks are detailed in a table in this
▶ Be careful! Even when the appliance on/
section. Make sure to perform all
off switch is set to OFF, the high voltage
the recommended tasks and to fill
terminals are still supplied with electrical
in the log sheets available at the
power.
end of the manual with all the re-
quired information.
I-64 B-136281_EN • C
Maintenance
Maintenance Tasks and Requirements
@ inspection @ maintenance
Tasks
(1 year) (2 years max)
Check that the boiler room ventilation / boiler air and flue ducts are unobstructed. X X
Verify flue gas and combustion air ducts are in good condition, sealed tight and
X X
properly supported.
Open the front panels and check the general condition inside the cabinet.
X X
Clean and vacuum as required.
Check the correct operation of the pressure switches (air and flue gas), refer to
"Checking the Flue Gas (FPS) and Air (APS) Pressure Switches operation" X X
on page I-77.
Clean the condensate pipe and trap. Refer to "Removing, Cleaning and Installing
X X
the Condensate Trap" on page I-68.
Clean/service the condensate neutralisation system (if any). Refer to
X X
manufacturer’s documentation.
Clean any filter/dirt separator, plate heat exchanger or balance header present
X X
in the hydraulic system, as required. Refer to manufacturer’s documentation.
Check for leaks, both inside and outside the appliance: water, gas, flue and
condensate. Pay specific attention to the flanged connection between the fan X X
and the burner plate.
Check boiler water pressure (at least 0,8 bar when cold). Top up the system
X X
with water if required.
Check the operation of the burner (flame) through the sight glass and that
the combustion parameters (CO & CO2) are according to requirements. See
"Combustion Data" on page G-17.
Also perform the following as required:
î Check the log sheets in the manual for any changes to the parameters
carried out during commissioning.
î Check if the current fan speed value @ minimum output is in accordance X X
with the table in "Adjustment of Fan Speeds" on page I-46 or the log
sheet. If the value is different, take a note of this value and change it to the
value indicated in the table.
î Adjust the CO2 according to the value in "Combustion Data" on page G-17.
î If the current fan speed value @ minimum output is different from those in
the table, do not adjust the gas valve further but increase the fan speed to
that value.
Check the gas pressure and that the gas supply shut-off devices are operating
X
properly.
Check that the pump(s) is/are operating properly. X
Check if the internal pump is working correctly and make sure it does not show
any signs of malfunction/suspicious sounds or vibrations during operation. In X
case of problem, contact your AIC representative.
Check that the fan is operating properly. X
Check the absence of leaks at the gas valve and in the gas circuit, refer to
X
"Checking and Adjusting the Gas Overpressure Switch" on page I-78
Remove the burner and check its general condition. Clean as required. See
X
"Removing, Checking, Cleaning and Installing the Burner" on page I-74.
B-136281_EN • C I-65
Maintenance
@ inspection @ maintenance
Tasks
(1 year) (2 years max)
Replace the ignition and ionization electrodes. Refer to "Removing and Installing
X
the Ignition and Ionization Electrodes" on page I-73.
Check the condition of the burner plate insulation. Refer to "Removing,
X
Checking, Cleaning and Installing the Burner" on page I-74.
Check all control wiring and connections. X X
Check the condition of the combustion chamber and clean it if required. See
X
"Checking and Cleaning the Combustion Chamber" on page I-76.
Check water quality and record in log sheet, See "Water Parameters - Log
X X
Sheet" on page I-100
Check the operation of the flue damper (flue back-flow preventer), if any, and perform
X X
the required maintenance. Refer to the manufacturer’s documentation.
Record the operations and results in the Log Sheets provided at the end of the
X X
manual
Shutting Down for Maintenance Draining the Boiler and the Cooling Circuit
Conditions:
None Conditions: OFF

Procedure:
Open the left bottom panel and valve plate, refer to
Push the On/Off switch located on the right side of the page I-34
boiler.
Tools and materials :
When in the OFF position, the switch is
i released from its pushed in position. Wrench, size 36
Its built-in light goes off and the button
comes flush with the outer frame. Procedure:
Through this procedure, the heating cir-
Follow-on tasks: i cuit (primary) and the cooling circuit of the
burner plate are emptied. If you do not wish
to empty the cooling circuit, the stop valve
at the inlet connection of the cooling circuit
must be closed.
1. If required, close the outlet cooling circuit isolating
valve (4), to prevent the water from the cooling
circuit to be drained.
2. Close the heating circuit isolating valves ( ).
3. Close the drain valve/inlet isolating valve (1) of the
cooling circuit.
4. Release union (2) to disconnect the pump (3).
Move the pump (3) aside to give access to the
drain valve (1). Discard ring seal.
Do not exert too much force on the
pump when moving it aside to prevent
damaging the cooling circuit piping.
I-66 B-136281_EN • C
Maintenance
5. Connect the drain valve ( ) to the sewer with 8. Close the drain valve ( ) once the heating
a hose. circuit of the boiler is empty.
6. Open the drain valve ( ) to empty the heating 9. Remove the draining hose from the drain valve (1).
circuit of the boiler and part of the cooling circuit.
10. Reconnect the pump (3) to the drain valve/inlet
When draining the boiler and the cooling
i circuit, some water will remain in the burner 11.
isolating valve (1) with union (2).
Open the outlet cooling circuit isolating valve (4)
plate and in the pipes.
and drain valve/inlet isolating valve (1).
7. Actuate the air vent of the boiler to allow air to enter
and allow the water to flow out. Follow-on tasks:
None
Fig. 30. Draining the Boiler - Typical
Fig. 31. Draining the Boiler and Cooling Circuit.
B-136281_EN • C I-67
Maintenance
Removing, Cleaning and Installing the Condensate Trap Installation

Condensate Trap
▷ In case of first installation, go di-
Conditions: OFF
i rectly to step 4.
▷ Make sure to put the balls back in
Tools and material: place in the trap before reinstalling
the cover.
î Wrench, hex head, size 4 1. Install the balls (13) in position inside the condensate
î Torque wrench, min 6 Nm trap (8).
î Clean cloth 2. Install a new gasket (11) on the condensate trap (8).
Protective Cover Removal: 3. Reinstall the cover (10) with four retained screws
(9). Torque the screws at 6 Nm.
1. Release two top screws (1) from the protective 4. Position the condensate trap (8) bracket on boiler
cover. Retain for reinstallation. and secure with two retained screws (7).
2. Release two bottom screws (2). Retain for 5. Connect the vent hose between the heat
reinstallation. exchanger and the condensate trap (8), tighten
3. Remove protective cover (3) from condensate trap clamp (4) to secure hose.
and set aside. 6. Connect the condensate pipe to the condensate
trap inlet and heat exchanger condensate outlet.
Condensate Trap Removal
Tighten clamp (5) to secure pipe.
1. Disconnect connector (6) from the socket at the 7. Connect the connector (6) to the socket at the
back of the boiler. back of the boiler.
2. Release the clamp (5) to disconnect the
condensate pipe between heat exchanger and Protective Cover Installation:
condensate trap (8). Retain for reinstallation. In case of first installation, use the
3. Release the clamp (4) to disconnect the vent hose i hardware provided with the protec-
between the heat exchanger and the condensate tive cover. Otherwise, use the hard-
trap (8). Retain for reinstallation. ware retained at removal.
4. Release two screws (7) and remove condensate 1. Install protective cover (3) on condensate trap.
trap (8) and bracket from boiler frame. Retain
screws (7) for reinstallation. 2. Install two bottom screws (2).
3. Install two top screws (1).
Cleaning
Follow-on Task(s):
1. Check that the heat exchanger condensate outlet
and the condensate trap inlet are not clogged. None
Clean as required.
2. Release four screws (9) and open the condensate
trap cover (10). Retain cover and hardware for
reinstallation.
3. Remove the cover gasket (11). Discard.
4. Wipe clean the condensate level switch (12)
attached to the cover. Remove and replace as
required.
5. Clean the deposits in the condensate trap (8) using
clear water and a cloth.
6. Wipe the balls (13) located above the exit pipe.
I-68 B-136281_EN • C
Maintenance
6 8 7
12
11 10
13
Fig. 32. Cleaning the Condensate Pipe and Trap
B-136281_EN • C I-69
Maintenance
Tasks in Preparation to Fan and Air-gas mixer

Removal and Subsequent to Reinstallation
3. Release four screws from the sides of the control
panel support (2). Remove and retain for reinstallation.
Conditions: OFF
4. Release four screws to disconnect gas valve shutter
î Top front panel, top panels and upper left panel (4) from air-gas mixer. Retain hardware and O-ring (if
removed. Refer to "Removing and Installing in good condition) for reinstallation.
the Access Panels" on page I-34
Tools and Material: i Check O-ring condition. If damaged or
cracked, discard and replace.
î Screwdriver, hex head After Fan and Air-Gas Mixer Installation.
î Torque wrench, min 6 Nm 1. Install the gas valve shutter (4) on air-gas mixer
î Protective gloves with new O-ring, as required, and four retained
î Loctite thread sealant 577 ( ) S screws coated with Loctite 577.
2. Torque screws in a circle at 4 Nm, then repeat at 6 Nm.
Before Air-Gas Mixer and Fan Removal
3. Install the control panel support (2) using four
▷ The procedure given below is for
i Nesta Plus 1260. However, the
retained screws.
4. Reconnect the cable at the back of the control
principles are the same for Nesta
panel (1) and install back cover (3).
Plus 1080.
5. Clip the control panel (1) into its support (2).
▷ To remove the inner components, the
control panel and its support must be re- Follow-on Task(s):
moved from the front of the boiler. Make î Close all open panels, refer to "Removing and
sure to extract the control panel carefully Installing the Access Panels" on page I-34.
and hold it firmly as it is connected to the
electronic board from the back and the
cable needs to be disconnected before
complete removal.
1. Unclip the control panel (1) from its support (2).
Remove it carefully and holding in one hand, remove
back cover (3).
2. Disconnect the cable at the back of the control
panel (1).
4 2
3
M8
S x4
x4
Fig. 33. Air-Gas Mixer and Fan - Tasks prior to Removal/following Installation
I-70 B-136281_EN • C
Maintenance
Removing and Installing the Air-gas mixer 4. Remove the air-gas mixer (3) and O-ring. Retain
hardware and O-ring (if in good condition) for
Conditions: OFF reinstallation.
Preparation steps performed, refer to "Tasks in

Preparation to Fan and Air-gas mixer Removal and i Check O-ring condition. If damaged or
cracked, discard and replace.
Subsequent to Reinstallation" on page I-70
Installation Procedure:
Tools and Material:
1. Install air-gas mixer (3) on fan flange studs.
2. Coat the studs (4) with Loctite and install six retained
î Torque wrench, min 6 Nm
nuts. Torque in a crosswise pattern at 6 Nm
î Screwdriver
3. Push the air duct (1) in position in air inlet and on
î Loctite thread sealant 577 ( S) air-gas mixer.
Removal Procedure: 4. Connect APS hose to air duct and secure with
1. Release the clamp (2) and disconnect the APS clamp (2).
hose from the air duct (1).
5. Remove fan, as required. Refer to "Removing and
2. Remove the press-fitted air duct (1), by pulling it out
of the air inlet and air-gas mixer. Installing the Fan" on page I-72
3. Release 6 flanged nuts that secure the air-gas Follow-on Task(s):
mixer (3) to the fan. ` Perform the tasks required after Air-gas mixer installation,
refer to "Tasks in Preparation to Fan and Air-gas mixer
Removal and Subsequent to Reinstallation" on page
I-70.
X6
2
3
S 4
Fig. 34. Air-Gas Mixer Removal/ and Installation
B-136281_EN • C I-71
Maintenance
Removing and Installing the Fan

Conditions: OFF
Make sure to hold or support the fan
î Air-gas mixer removed, refer to"Removing and when removing it, or it will fall. This
Installing the Air-gas mixer" on page I-71 could cause injuries or damages to the
Tools and Material: equipment.
î Wrench, hex head, size 17 2. Remove the bolts and carefully lower the fan (1) to
î Torque wrench, min 15 Nm pass through the front of the boiler.
î Lifting device (for a 120 kg weight at least) 3. Retain the fan and hardware for reinstallation.
î Loctite thread sealant 577 ( )S 4. Discard the gasket (2) according to local
Removal Procedure: environmental regulations.
The procedure given below is for Nesta
i Plus 1260. However, the principles are the
1. Holding/supporting the fan (1) with an appropriate
means, and at least three people, install the fan (1)
same for Nesta Plus 1080.
with a new gasket (2) on the duct flange (3).
The boiler components: 2. Secure with six retained bolts (thread coated with
▶ must be removed/installed from the Loctite 577) and flanged nuts.
front of the boiler; make sure to have 3. Torque at 15 Nm in a crosswise pattern.
an appropriate access means allowing
safe work in height, Follow-on Task(s):
▶ can be heavy and cumbersome. Ask for the 1. Install the air-gas mixer, refer to "Removing and
help of other persons to hold and remove Installing the Air-gas mixer" on page I-71.
the fan, and use an appropriate lifting/sup-
porting device.
▶ Failure to comply could result in damages to
equipment and/or injuries.
1. Release 6 bolts and flanged nuts from the fan (1)
flange.
X6
2
M10
1 S x6
Fig. 35. Removing and Installing the Fan
I-72 B-136281_EN • C
Maintenance
Removing and Installing the Ignition and Due to the build-up of heat, the electrode
Ionization Electrodes i gaskets may stick to the surface and may
require to be scraped off the burner plate
for complete removal. To make the oper-
Conditions: OFF ation easier, the top insulation may be re-
moved.
Tools and Material: 4. Wearing protective gloves and a face mask,
î Wrench, hex head, size 3 remove the top insulation, if required. Retain for
reinstallation.
î Torque wrench
5. Remove electrode gasket (2). Discard.
î Protective gloves
î Face mask Installation Procedure:
î S
Loctite thread sealant 5972 ( ) 1. Install new gasket (2) on the burner plate (3).
Removal Procedure: 2. Carefully insert the new electrode. Coat the threads
1. Disconnect all connectors and grounding cables of 2 electrode screws (1) with Loctite 5972.
from the electrodes. 3. Torque screws at 1,5 Nm, then repeat at 2,5 Nm.
▷ The procedure is identical for both
i electrodes.
Follow-on Task(s):
▷ When removing the electrodes in the 1. Wearing protective gloves and a face mask, install
scope of the periodic maintenance, the top insulation on the burner plate, if required.
electrodes and their gasket must be dis- 2. Reconnect all connectors and grounding cables.
carded and replaced by new ones.
2. Release two screws (1) from the electrode flange.
3. Remove the electrode and screws (1) from the
burner plate (3) and discard the electrode. Retain
the screws for reinstallation.
1
1
S S
2 2
Distance between
electrode tips :
3,7 +/- 0,5 mm
Fig. 36. Removing and Installing the Electrodes
B-136281_EN • C I-73
Maintenance
Removing, Checking, Cleaning and Installing

the Burner
Conditions: OFF
î Top panels removed, refer to "Removing and
Installing the Access Panels" on page I-34. To ensure correct tightness of the
combustion chamber, it is essential to
Tools and Material: replace the old gaskets with new ones,
î Socket wrench, size 10 clean the contact surfaces and install
î Torque wrench, min 4,5 Nm the new gaskets in the correct loca-
tions then tighten the assembly at the
î Air compressor
correct torque value. Refer to Fig. 37
î Protective gloves for the exact locations of the gas-
î Face mask kets, and to the procedure below.
î Loctite thread sealant 577 & 5972 ( )S 1. Install new gasket (6) and burner tube (5) on
î Electronic gas detector combustion chamber studs.
Removal Procedure (Fig. 37): 2. Put Loctite 5972 on the threads of the combustion
chamber studs and install retained nuts (4).
The boiler components: 3. Torque in a crosswise pattern at 2,5 Nm, then repeat
the operation at 4,5 Nm in a crosswise pattern, then
▶ must be removed/installed from the
in a circle, at 4,5 Nm.
top of the boiler; make sure to have an
appropriate access means allowing 4. Place new gasket (3) and burner door (2) on heat
safe work in height, exchanger studs.
5. Coat stud threads with Loctite 577.
▶ can be heavy and cumbersome. Ask for the
6. Install six retained nuts (1) on the studs.
help of another person to lift and remove
them, as required. 7. Torque in a crosswise pattern at 2,5 Nm, then repeat
the operation at 4,5 Nm in a crosswise pattern, then
▶ Failure to comply could result in damages in a circle, at 4,5 Nm.
to equipment and/or injuries.
Follow-on Task(s):
1. Release nuts (1) securing the burner door (2) to the
heat exchanger. 1. Reinstall all removed access panels, refer to
2. Remove the burner door (2) and its gasket (3). Discard page I-34.
the gasket. Retain nuts for reinstallation.
2. Restart the appliance, see "Restarting after
3. Release nuts (4) securing the burner tube (5) and Maintenance" on page I-78.
gasket (6) to the combustion chamber.
3. Using an electronic gas detector, check that there
4. Extract burner tube (5) with gasket (6) from the are no gas leaks at the burner door
combustion chamber. Discard the gasket. Retain
nuts for reinstallation.
Cleaning and Checks:
1. Visually check the condition of the burner tube (5). If
required, clean as follows:
î Wearing protective gloves and a face mask,
clean the burner tube (5) with compressed air
to remove residues. If it is in bad condition after
cleaning, replace it.
I-74 B-136281_EN • C
Maintenance
2
x15
1
x8
4
5
S
S
6
Fig. 37. Removing and Installing the Burner
B-136281_EN • C I-75
Maintenance
Checking and Cleaning the Combustion

Chamber
Conditions: OFF
î Burner removed, see "Removing, Checking,

Cleaning and Installing the Burner" on page I-74.
Tools and material:
î Industrial vacuum cleaner
î Nylon bristle brush
î Torch
Check Procedure:
This procedure is performed through

the burner opening.
1. Using a torch, visually check the condition of the

combustion chamber. If it is dirty, clean it.
Cleaning Procedure
1. Using a nylon bristle brush, sweep the walls of the
combustion chamber.
2. Using an industrial vacuum cleaner, remove all
deposits from the combustion chamber heating
surfaces.
3. Rinse with clear water.
Follow-on Task(s):
1. Install the burner, see "Removing, Checking,
Cleaning and Installing the Burner" on page
I-74.
Fig. 38. Cleaning the Combustion Chamber
I-76 B-136281_EN • C
Maintenance
Checking the Flue Gas (FPS) and Air (APS) 5. FPS: blow air into the hose while it is connected
Pressure Switches operation to the flue pressure switch and to the measuring
device.
Conditions: ON 6. APS: suck air from the hose while it is connected
to the air pressure switch and to the measuring
device.
Tools and material:
7. Verify that the pressure switch switches at the
î Flat-head screwdriver set pressure shown in table below and that the
î Manometer (measuring range up to min. 25 mbar controller displays an error (refer to "Error Codes
and Solutions" on page I-87):
[2500 Pa])
N 1080 FSW - N 1260 FSW
î T-piece and 2 hoses
Check Procedure: 15 mbar 15 mbar
Flue Pressure Switch
[1500 Pa] [1500 Pa]
This procedure needs to be performed with 15 mbar 25 mbar
boiler (and controller) running, and the up- Air Pressure Switch
[1500 Pa] [2500 Pa]
per and lower left panels open. Refer to "Re-
moving and Installing the Access Panels" on 8. If the obtained values are different from those in
page I-34 . the table:
When performing the following pro- î Replace the hose and repeat steps 2 to 7.
cedure, do not touch the high voltage î If the values are still different, contact AIC's
connections and do not touch any in- technical support.
ner component of the boiler with any 9. In case of malfunction, replace the pressure switch.
wet body part.
Follow-on tasks:
1. Release the hose clamp (1) at the condensate dish
1. Reconnect the hose (2) to the correct location.
or air duct and disconnect the hose (2) running to
Secure with hose clamp (1), as shown in illustration
the pressure switch (3), as illustrated below.
below.
2. Connect a T-piece to the open end of the hose.
2. Check that the connection is not leaking.
3. Connect manometer with a hose at one end of the
3. Close boiler access panels, refer to "Removing and
T-piece.
Installing the Access Panels" on page I-34.
4. Connect another hose at the other end of the
T-piece.
3 2
Fig. 39. Testing the Air Pressure Switch and Flue Pressure Switch
B-136281_EN • C I-77
Maintenance
Checking and Adjusting the Gas Restarting after Maintenance

Overpressure Switch
Conditions:
Conditions: ON
Procedure:
Tools and Material:
1. Push the On/Off switch located on the right side
î Screwdriver N 3 of the boiler.
Gas Pressure Switch Adjustment

i When in the On position, the switch re-
mains pushed in and is illuminated.
Check that the pressure indicated on the gauge is
0,4 mbar. If not, proceed as follows:
2. Select the desired heating mode, if required.
1. With the screwdriver, remove two screws and the
cover (1) of the gas overpressure switch (2). 3. Activate the DHW mode as required.
2. Rotate the scale (3) until the correct value is 4. Allow the appliance to operate for a few minutes,
indicated. then bleed the air from the system.
3. Reinstall the cover (1) with two screws. Follow-on Task(s):
Follow-on task(s) 1. Check there is no leak in the water circuits.
Restart the boiler, refer to "Restarting after 2. Check the combustion values according to
Maintenance" on page I-78. "Combustion Data" on page G-17.
3. Record values in "Combustion Parameters - Log
Sheet" on page I-99.
4. Check the heating circuit pressure (between 0,8
and 6 bar).
2
X2
0,4 mb
0,6 ar
0,9
LGW 3 A4
1,2
3
2,7
1,5
3 1,8 2,1
2,4
Fig. 40. Gas Overpressure Switch Adjustment
I-78 B-136281_EN • C
Additional Information for the Installer
Optional Modules
Extension Module & Cable Hub Web Server Module

NESTA PLUS boilers can control 3 heating circuits with Through the use of this module, you can connect to an
mixing functions, using 3 extension modules. Each Ethernet and get remote access to the boiler and all
extension supply needs to be provided with power the heating system via the Internet. Using a computer
supply and a bus connection. or mobile devices, you can monitor and control the
installation remotely. Management takes place via a
web browser.
One AGU module and

i a cable hub are already
installed in the stand-
ard configuration of the
boiler . The cable hub is
connected to the main
board to supply power
to the display unit.
Fig. 41. Extension Module and Cable hub
Fig. 43. Web Server Module

Cascade module
This module allows the installation of several boilers
in a cascade to increase the heating power in
specific applications. This cascade module enables
communication from one boiler to another, and must
be installed in each boiler. See "Boilers in a Cascade
System" on page I-80.
Cascade Module
Fig. 42. Cascade Module
B-136281_EN • C I-79
Boilers in a Cascade System This boiler has all the logic control of the cascaded
system and also regulates the stop/start sequence of
In a heating system comprised of several boilers, it each boiler according to the demand of the installation.
is important that the power generated by the boilers The boilers are connected to each other using the
adapts at any moment to the demand of the installation, cascade module (see Fig. 45). Each boiler has its own
always optimising the generators’ efficiency. module, which is connected directly to the board.
Up to 4 boilers can be connected in a cascade to When several boilers are cascaded through their
one chimney, and 4 such groups of boilers with their chimney system, make sure to install a flue damper (flue
chimneys can be controlled using the control unit of backflow preventer) between the boiler flue outlet and
one boiler. the chimney connection. This will prevent any back flow
The boiler with device address 1 assumes the role of the of the flue gases into a boiler that is not in operation.
cascade Principal, and the others are Subsequent. Please refer to the manual provided with the accessory
In the controller menus, please note that for installation and maintenance recommendations.
ithe Principal boiler is called “Master” and a
Subsequent boiler is called “Slave”.
The principal boiler activates the required functions and
shows the additional menus with the parameters for
use with the cascaded system.
Common
SUBSEQUENT
SUBSEQUENT
SUBSEQUENT
PRINCIPAL
alternative
Boiler
Boiler
Boiler
Boiler
Common
Fig. 44. Principles of Cascade
Main board Main board Main board
Cascade Cascade Cascade

Controllers Controllers Controllers
Connecting to main board / X11 (subsequent) (subsequent) (subsequent)
Fig. 45. Cascading Module
I-80 B-136281_EN • C
H.C. – Heating circuit 10. DHW Storage tank

D.H.W. – Domestic hot water 11. DHW Storage tank temperature sensor
A – Mains cold water supply/drain 12. Check valve
B – DHW cold water supply 13. Water pressure sensor
1. Inlet temperature sensor 14. Room unit / Room thermostat
2. Outlet temperature sensor 15. Mixing valve
3. Outside temperature sensor 16. Consumers
4. Boiler pump 17. Cascade return sensor
5. Expansion tank 18. DHW Circulation pump (with timer)
6. Safety group (safety valve, air vent - air purge, 19. HC Pump
manometer) 20. System flow temperature sensor
7. Plate heat exchanger/Low loss header 21. HC1, HC2, HC3 temperature sensor
8. Air vent 22. Max. pressure limiter (>300 kW boiler)
9. DHW Pump 23. High temperature limiter (>300 kW boiler)
Fig. 46. Cascade System with Plate Heat Exchanger / Low Loss Header
B-136281_EN • C I-81
Boiler Settings for the Installer Commissioning Menu

Access Levels When starting up the boiler for the first time, a
commissioning screen will come up. It can be exited
Three different levels of settings are available for the without adjustments by pressing the ESC (3) button. If
Installer : End user level (Eu), Commissioning level the parameters are not set and saved, the screen will
(C) and Engineer level (E). A fourth level, OEM, is only open automatically the next time the boiler is turned on,
accessible at factory level, through the use of a code. until the parameters are set and saved.
Each level allows to set certain specific parameters or
program the boiler, according to the installed circuits.
The menus of the End user level are described in 1
"Structure of Menus for the End User" on page U-27.
The menus for the qualified professional (Commissioning 0 4 8 12 16 20 24
and Engineer) are described in the following pages. ESC OK
To access the Commissioning and the Engineer levels,

proceed as follows:
1. Press the OK (2) button 3 2
2. Press the Info button (1) for more than 3 seconds. Menus and Settings
The access levels are displayed.
The following table contains the menus and submenus
A password is required to access the Engi-
i neer level. Please contact your AIC repre- for the installer (End user, Commissioning and Engineer
levels). The last column allows the installer to write down
sentative for more information.
the setting defined for each parameter at installation, if it
is different from the default.
Structure of Menus for the Installer

Top menu Level Pgm No. Submenu 1 Submenu 2 Default Setting
Time of day Eu 1 ▶ Hours / Minutes 01:00 (hh:min)
and date
Eu 2 ▶ Day / Month 01.01
(dd.mm)
Eu 3 ▶ Year 2019 (yyyy)
Eu 5 ▶ Start of summertime 25.03
(dd.mm)
Eu 6 ▶ End of summertime 25.10
(dd.mm)
Operator Eu 20 ▶ Language ▷ Deutsch, English, Français,
section Italiano, Nederlands,
Español, Dansk, Suomi,
Svenska, Portuguese
OR
▷ English, Polski, češky, English
Slovensky, Slovenščina,
Magyar, Ελληνικά, Türkce,
русский, Serbian, Italiano,
Español
E 22 ▶ Info ▷ Temporarily
▷ Permanently Temporarily
E 26 ▶ Operation lock ▷ Off

▷ On
Off
E 27 ▶ Programming lock ▷ Off

▷ On
Off
C 28 ▶ Direct Adjustment ▷ Automatic storage Storage with

▷ Storage with confirmation confirmation
Eu 29 ▶ Units ▷ °C, bar
▷ °F, PSI
°C, bar
I-82 B-136281_EN • C

Operator C 44 ▶ Operation HC2 ▷ Jointly with HC1
Section ▷ Independently Jointly with HC1
(Cnt’d)
C 46 ▶ Operation HC3/P ▷ Jointly with HC1
▷ Independently
Jointly with HC1
E 70 ▶ Software version
Time Prog Eu 500 ▶ Select Mo-Su ▷ Mo-Su, Mo-Fr, Sa-Su, Mo,
Mo-Su
heating
circuit 1 Eu 501 ▶ (day or range selection) 6:00
1st phase on (h/min)
Eu 502 ▶ (day or range selection) 22:00
1st phase off (h/min)
Eu 503 ▶ (day or range selection) --:--
2nd phase on (h/min)
2nd phase off (h/min)
3rd phase on (h/min)
3rd phase off (h/min)
Eu 516 ▶ Default values ▷ No
▷ Yes
No
Time Eu 600 ▶ Select Mo-Su ▷ Mo-Su, Mo-Fr, Sa-Su, Mo,

Mo-Su
Program 5
1st phase on (h/min)
1st phase off (h/min)
2nd phase on (h/min)
2nd phase off (h/min)
3rd phase on (h/min)
3rd phase off (h/min)
Eu 616 ▶ Default values ▷ No
▷ Yes
No
Holidays Eu 641 ▶ Preselection ▷ Period 1 ... Period 8 Period 1

heating Eu 642 ▶ Period (Number): Start --:--
circuit 1 (dd:mm)
Eu 643 ▶ Period (Number): End --:--
(dd:mm)
Eu 648 ▶ Operating level ▷ Frost Protection Frost
▷ Reduced Protection
B-136281_EN • C I-83

Heating Eu 710 ▶ Room comfort setpoint 20,0°C
circuit 1 Eu 712 ▶ Room reduced setpoint 16,0°C
Eu 714 ▶ Room frost protection
10,0°C
setpoint
E 716 ▶ Comfort setpoint max 35,0°C
Eu 720 ▶ Heating curve slope 1,5
E 721 ▶ Heating curve displacement 0,0°C
E 726 ▶ Heating curve adaptation ▷ Off
Off
▷ On
Eu 730 ▶ Summer/winter heating limit 18,0°C
E 732 ▶ 24-hour heating limit -3°C
E 733 ▶ Ext’n 24-hour heating limit ▷ No
▷ Yes
Yes
C 740 ▶ Flow temp setpoint min 8°C

C 741 ▶ Flow temp setpoint max 90°C
Eu 742 ▶ Flow temp setpoint room
65°C
stat
E 744 ▶ Swi-on ratio room stat ---
C 746 ▶ Delay heat request 0s
E 750 ▶ Room influence 20%
E 760 ▶ Room temp limitation 1°C
E 770 ▶ Boost heating 3°C
E 780 ▶ Quick setback ▷ Off
▷ To reduced setpoint Off
▷ To frost prot setpoint
E 790 ▶ Optimum start control max 0 min
E 791 ▶ Optimum stop control max 0 min
E 800 ▶ Reduced setp increase
-5°C
start
E 801 ▶ Reduced setp increase end -15°C
E 809 ▶ Continuous pump operation ▷ No
▷ Yes
No
E 820 ▶ Overtemp prot pump circuit ▷ Off

▷ On
On
E 830 ▶ Mixing valve boost 5°C

E 832 ▶ Actuator type ▷ 2 position
▷ 3 position
3 position
E 833 ▶ Switching differential 2-pos 2°C

E 834 ▶ Actuator running time 120 s
C 850 ▶ Floor curing function ▷ Off
▷ Functional heating
▷ Curing heating
▷ Curing/Functional heating
Off
▷ Functional/Curing heating
▷ Manually
C 851 ▶ Floor curing setp manually 25°C
Eu 855 ▶ Floor curing setp current /
Floor curing day current
I-84 B-136281_EN • C

Heating E 861 ▶ Excess heat draw ▷ Off
circuit 1 ▷ Heating mode Always
▷ Always
(Cnt’d)
E 870 ▶ With buffer ▷ No
▷ Yes
No
E 872 ▶ With prim contr/system ▷ No
▷ Yes Yes
pump
E 880 ▶ Pump speed reduction ▷ Operating level
▷ Characteristic Characteristics
▷ Temp differential nominal
E 881 ▶ Starting speed 100%
E 882 ▶ Pump speed min 50%
E 883 ▶ Pump speed max 100%
E 888 ▶ Curve readj. at 50% speed 33%
E 889 ▶ Filter time const speed ctrl 5 min
E 890 ▶ Flow setp readj speed ctrl ▷ No
▷ Yes Yes
E 898 ▶ Operating level changeover ▷ Frost protection

▷ Reduced Reduced
▷ Comfort
E 900 ▶ Optg mode changeover ▷ None
▷ Protection
▷ Reduced Protection
▷ Comfort
▷ Automatic
Boiler Eu 2214 ▶ Setpoint manual control 60°C
Fault Eu 6705 ▶ SW Diagnostic code
Eu 6706 ▶ Burn ctrl phase lockout pos
Service/ Eu 7130 ▶ Chimney sweep function ▷ Off
▷ On Off
special
operation Eu 7131 ▶ Burner output ▷ Partial load
▷ Full load Max heating
▷ Max heating load load
Eu 7140 ▶ Manual control ▷ Off

▷ On
Off
Input/output E 7700 ▶ Relay test ▷ No test
test ▷ Everything off
▷ Relay output QX1
▷ Relay output QX21 module 1
▷ Relay output QX22 module 1 No test
B-136281_EN • C I-85

Diagnostics Eu 8338 ▶ Hours run heating mode
heat Eu 8339 ▶ Hours run DHW
generation Eu 8378 ▶ Total gas energy heating
Eu 8379 ▶ Total gas energy DHW
Eu 8380 ▶ Total gas energy
Eu 8381 ▶ Gas energy heating
Reset?
Eu 8382 ▶ Gas energy DHW
Reset?
Eu 8383 ▶ Gas energy
Eu 8526 ▶ 24-Hour yield solar energy
Eu 8527 ▶ Total yield solar energy
Eu 8530 ▶ Hours run solar yield
Eu 8532 ▶ Hours run collector pump
Diagnostics Eu 8700 ▶ Outside temp
consumers Eu 8701 ▶ Outside temp min
Reset?
Eu 8702 ▶ Outside temp max
Reset?
I-86 B-136281_EN • C
Error Codes and Solutions
▷ The codes in the following table apply to several ranges of appliances. Depending on the in-
i ternal wiring of components, some codes can indicate several types of fault sources. When
that is the case and if applicable, the appliance range is specified in the Action(s) column,
allowing to define the actions applicable to your appliance.
▷ In some cases, a Reset is required to have the appliance resuming its operation after the fault
is corrected. Please refer to "Performing Reset" on page I-92.
Error
Fault description Explanation Action(s)
code
Check connection and/or sensor. Replace as
required.
Outside temperature sensor
10
error Emergency operation
Contact AIC technical support.
Short circuit or Open circuit boiler flow Check connection and sensor. Replace as
20 Boiler temperature 1, sensor error
sensor. required.
Common flow temperature, Short circuit or Open circuit common Check connection and sensor. Replace as
26
sensor error flow temperature sensor. required.
Flue gas temperature sensor Short circuit or Open circuit flue gas Check connection and sensor. Replace as
28
error sensor. required.
Short circuit or Open circuit flow Check connection and sensor. Replace as
30 Flow temperature 1, sensor error
sensor. required.
Short circuit or Open circuit boiler flow Check connection and sensor. Replace as
sensor. required.
Flow temperature, primary Check connection and sensor. Replace as
38
controller, sensor error required.
Return temperature 1, sensor Short circuit or Open circuit boiler Check connection and sensor. Replace as
40
error return sensor. required.
Cascade return temperature, Check connection and sensor. Replace as
46
sensor error required.
Common return temperature, Check connection and sensor. Replace as
47
Check connection and sensor. Replace as
50 DHW temperature 1 sensor error
required.
DHW temperature 2, sensor Check connection and sensor. Replace as
52
error required.
Flow temperature DHW, sensor Short circuit or Open circuit DHW flow Check connection and sensor. Replace as
54
error sensor. required.
57 DHW circulation, sensor error
required.
Room temperature 1, sensor Check connection and sensor. Replace as
60
error required.
65
error required.
68
error required.
Storage tank temperature 1 (top), Check connection and sensor. Replace as
70
Storage tank temperature 2 Check connection and sensor. Replace as
71
(bottom), sensor error required.
Storage tank temperature 3 Check connection and sensor. Replace as
72
(center), sensor error required.
78 Water pressure, sensor error
required.
B-136281_EN • C I-87
Error
code
LPB short circuit or no bus
81 Check LPB connections and bus power supply.
power supply
82 LPB address collision Check addresses of connected control modules
BSB wire cross-sectional/no
83 Check connection of the room units
communication
2 room devices have the same
84 BSB wire address collision Correct device address.
assignment (prog.no. 42)
85 BSB RF communication error Check bus connection and components.
Internal fault in controller, process
91 Data overrun in EEPROM Contact AIC technical support.
sensor
98 Extension module 1, error Check extension module connections.
99 Extension module 2, error Check extension module connections.
100 2 clock time masters Check time master
Clock time master without
102 Check clock
backup
103 Communication error Check connection and components
See maintenance code (press information
105 Maintenance message
button once) for detailed information
109 Supervision boiler temperature Contact AIC technical support.
Allow device to cool down and carry out reset;
No heat removal, STB interruption,
if the fault occurs several times inform AIC
possible short-circuit in the gas valve,
110 STB (SLT) lockout technical support
internal fuse faulty;
Check the internal pump, water cooled burner
Internal pump malfunction
plate not properly air-vented
Temperature limiter safety
111 Contact AIC technical support.
shutdown
117 Water pressure too high Release the water to a suitable pressure
Top up the system with water to reach a suitable
118 Water pressure too low
pressure
Flow temperature heating circuit Check the circuit for fault insulation and heat
121 Heat losses in circuit
1 not reached losses.
122 Heat losses in circuit
2 not reached losses.
Maximum boiler temperature
125 Contact AIC technical support.
exceeded
DHW charging temperature not
126 Check operation and heat up times for DHW
reached
DHW legionella temperature not
127 Check operation of appliance
reached
Check electric supply, polarity and ionization
Ionization current lost after successful
128 Loss of flame during operation electrode, as well as ignition components/
ignition
parameters.
129 Wrong air supply Check air supply
Check causes of high temps
Flue gas temperature limit Check connection and sensor. Replace as
130 Heat engine is overheating
exceeded required
Check connection and chimney.
Gas pressure switch safety shut Check gas supply and pressure
132 Lack of gas
down Check connection and component
I-88 B-136281_EN • C
Error
code
Lack of gas,
Reset, if the fault re-occurs more than 3 times,
Safety time for establishment of contact AIC technical support.
133
flame exceeded
Polarity of mains connection, safety Check ignition electrode and ionization current
period,
Configuration error sensor/ Check sensor configuration or replace
146
controlling elements component
Check parameters (see adjustment table
installer and/or call-up values)
151 LMS14… error, internally Reset controller and/or replace as required,

Check electrode wiring
Contact AIC technical support.
Incorrect / Conflicting parameters
152 Parameterization error Verify parameters or reset to default parameters
input.
153 Unit manually locked Reset button stuck in Check reset button
Fan speed threshold not Fan/relay possibly defective, speed Check parameters, connections and
160
reached threshold set wrongly. component. Replace as required
Check flue path for obstructions. Unblock as
required
Check connection/wiring and pressure switch.
Air pressure switch/Flue pressure Replace as required.
162 Air pressure switch error
switch does not close
Floor appliances (from 120 kW):
Check air intake for obstructions. Unblock as
required.
Remove the air from the circuit; Update the
Flow/pressure switch, heating parameter set.
164 No flow detected
circuit error Check connection and switches in HC. Replace
as required
Check connection and adjustments on air
166 Air pressure switch error Air pressure switch does not open
pressure switch. Replace as required.
Error water pressure sensor, Check connection and sensor. Replace as
170
primary side required.
171 Alarm contact 1 active
Correct the active fault
176 Water pressure 2 too high Release the water to a suitable pressure.
177 Water pressure 2 too low
pressure.
Allow the circuit to cool down and carry out
Temperature limiter heating
178 reset; if the fault occurs several times inform AIC
circuit 1
technical suport.
circuit 2
technical suport.
183 Unit in parametrization mode Wait until parametrization process is complete
B-136281_EN • C I-89
Error
code
Nesta 120 to 300 kW & Texas 99-230 kW:
1. Check connection/wiring and condensate
level switch. Replace as required
2. Check connection/wiring and burner plate
temp. limit switch. Replace as required
Nesta Plus 280 to 840 kW (N 280 to 840 FS)
1. Check connection/wiring and condensate
level switch. Replace as required.
Short circuit or Open circuit 2. Check connection/wiring and burner plate
According to appliance model, temp. limit switch. Replace as required
can apply to the following : Nesta Plus with water-cooled burner plate ,
î condensate level switch from 280 to 1260 kW (N 280 to 1260 FSW)
î burner plate temp. limit switch 1. Check connection/wiring and condensate
193 Start prevention signal input î Additional external max. temp level switch. Replace as required.
limit switch 2. Check connection/wiring and switch
î Additional external max. of Gas Overpressure Switch (N 1080-
pressure limit switch 1260 FSW only). Replace as required. If
the problem is not solved, contact AIC
î Gas overpressure switch Technical support.
(N 1080-1260 FSW only)
Floor appliances >300 kW
i This point is not applicable in

Italy.
Check additional external max temp limit switch

and additional external max pressure limit switch
and connection. Replace as required
Maximum duration of the refill Check automatic refill system.

195
per charging exceeded
i The use of an automatic refill system is not recommended
Maximum duration of the refill

196 Check automatic refill system.
per week exceeded
i The use of an automatic refill system is not recommended
Check the heating circuit configuration.

209 Fault heating circuit
Reset to default parameters
Check the heating circuit configuration.
216 Fault boiler
Reset to default parameters
217 Sensor error
required.
218 Pressure supervision Check system pressure.
243 Swimming pool sensor, error
required.
I-90 B-136281_EN • C
Error
code
required.
Temperature diference, heat Check the heating system external hydraulic
270
exchanger too large components.
Mains frequency outside
317 Check correct electric supply in boiler terminals.
permissible range
DHW charging temperature, Check connection and sensor. Replace as
320
DHW outlet temperature, sensor Check connection and sensor. Replace as
321
error required.
322 Water pressure 3 too high Release the water to a suitable pressure.
323 Water pressure 3 too low
pressure.
324 Input BX, same sensors Check configuration in parameters list
Input BX/extension module,
325 Check configuration in parameters list.
same sensors
Input BX/mixing group, same
sensors
Extension module, same
function
328 Mixing group, same function Check configuration in parameters list.
Extension module/mixing group
same function
Sensor input BX1 without
330 Connect temperature sensor in BX terminal
function
function
function
function
function
function
341 Sensor B6 missing Solar sensor missing Check parameters, connection and component.
Bufer storage tank return valve Check connection of return valve Y15. Replace
349
Y15 missing as required.
Bufer storage tank address
350 Correct device address.
error
Primary controller/ system
pump, address error
Pressureless header, address
error
353 Sensor B10 missing Common flow sensor missing Check parameters, connection and component
371
3 losses.
circuit 3
technical suport.
378 Internal repetition Contact AIC technical support
B-136281_EN • C I-91
Error
code
382 Repetition speed Contact AIC technical support
Shut off gas supply and contact AIC technical
384 Extraneous light
support
385 Mains undervoltage Check electric supply in boiler terminals
386 Fan speed tolerance Check air supply
388 DHW sensor no function
required.
391 Room controller 1
392 Room controller 2 Check addresses and parameters
393 Room controller 3
426 Feedback flue gas damper Check the connection and component
427 Configuration flue gas damper Check configuration parameters
Dynamic water pressure too Verify pump
429 Expansion tank is defective
high Replace expansion tank
430 Dynamic water pressure too low Verify pump
431 Sensor primary heat exchanger
required.
432 Function ground not connected Check ground connection and install as required
Temperature primary heat Check the heating system external hydraulic

433
exchanger too high components.
Performing Reset
0 4 8 12 16 20 24
Depress this button to delete an
ESC OK
error code from the screen
I-92 B-136281_EN • C
Troubleshooting
Problem Cause(s) Solution(s)
1. Check that the power button is in ON

position (pushed in and illuminated)
2. Make sure the power supply cable is
Boiler does not start No power supply
connected to the mains
3. Check the external power supply box
(circuit breaker) and reset it as required.
1. Check wiring connection.
No power supply 2. Check wiring continuity.
Boiler display remains blank 3. Replace wiring.
Replace blown fuse(s) on electronic board
Main board fuse(s) blown
(T6 3AH 250V).
1. Check wiring connection.
Pump power supply 2. Check wiring continuity.
3. Replace wiring.
1. Check the relay.
Circulating pump does not start Relay malfunction
2. Replace the electronic board.
1. Reset the pump.
Pump malfunction 2. Check if there is voltage at the pump. If
there is, replace the pump.
Check all water connections are tight inside
Water leak
the appliance
Flue gas leak inside the appliance
Check that the flue gas connection is tight
Moisture present inside the casing with accumulation of condensates
Check the environment conditions (refer to
Boiler environment not appropriate the safety instructions for the installation for
more information on the requirements)
1. Check tightness of connections and
circuit.
Gas smell Leak in gas circuit
2. Check that pressure measuring points
are closed.
1. Check tightness of connections.
2. Check there are no obstructions in the
Unburned gas smell Leak in flue gas circuit
flue system.
3. Check the quality of combustion.
Check the values with a gas analyser and
Wrong combustion settings
readjust as required.
Combustion air circulation Check that the air openings are not blocked.
Burner and combustion chamber Check if they are clean.
condition
Heat exchanger fire tubes are Check if condensate outlets are not
Irregular combustion blocked obstructed. Clean as required.
1. Check if fan is working.
2. Check wiring connections
3. Check wiring continuity
Fan malfunction
4. Check if there is voltage at the fan. If
there is, replace the fan.
5. Verify signal cable connection
B-136281_EN • C I-93
Problem Cause(s) Solution(s)
Wrong size of flue and/or

Check duct sizes and correct as required
combustion air ducts.
Hard ignition Check the values with a gas analyser and

Wrong combustion settings
Check the condition and distance at stem
Ignition electrode malfunction
tips (refer to Electrode Removal procedure)
Gas valve malfunction
Burner does not start after receiving Fan malfunction 1. Check wiring connections
signal from boiler controller
Ignition/ionization electrode 2. Check components
malfunction
Check the values with a gas analyser and
Combustion chamber gets dirty Wrong combustion settings
1. Adjust temperature setpoint.
Boiler controller 2. Check controller operation.
3. Replace controller.
Boiler does not reach working Poor heat transfer Clean combustion chamber
temperature
Insufficient burner power Check combustion settings
Dirty burner Clean burner
Wrong chimney pressure drop Check chimney pressure drop
1. Check temperature setpoint.
Temperature too high compared to
Boiler controller malfunction 2. Check controller operation.
setpoint
3. Check position of temperature sensors.
Radiator valves closed Open radiator valves
Air in the system Bleed the air present in the heating system
1. Check if circulating pump is running
Heat exchanger reaches temperature 2. Check pump wiring connection and
setpoint but radiators are cold continuity.
Circulating pump malfunction
3. Reset pump
4. Check if there is voltage at the pump. If
there is, replace the pump.
Check pressure rating of the safety valve
System safety valve
(suitable to the system pressure).
Safety valve opens frequently Check the pressure in the system (Refer to
Pressure in the heating system
the hydraulic characteristics of the appliance).
Expansion tank Check the expansion tank size and operation.
I-94 B-136281_EN • C
Maintenance Messages
Code Meaning Action

1 Number of burner hours run exceeded
2 Number of burner starts exceeded Contact Maintenance service
3 Maintenance interval exceeded
5 Water pressure 1 heating circuit too low
Fill the circuit to reach acceptable
18 Water pressure 2 heating circuit too low (dropped below
pressure.
lower pressure limit 2)
B-136281_EN • C I-95
Installation Checklist
Unit Values/Comments
General/heating system
Type of building/system
Commercial purpose (Y/N) ?
Year of manufacture
Output of system kW
Heated surface m²
Number of heating circuits:
• Floor heating
• Radiators
• Other
Cascade (Y/N)? Number of
appliances?
Water
Water hardness at start up mol/m³ or

mg/l
System volume L
Additive(s)/Antifreeze (Y/N)?
• Type
• Quantity %
Gas
Type?
Heating value kWh/m³
Gas pressure regulator installed (Y/N)?
Type ?
Hydraulics
Heating circuit normal pressure bar
Air purged from the system (Y/N)?
Safety valve installed (Y/N)? rating? bar or kW
Expansion tank(s) installed (Y/N)?
Type(s) ?
• Size? L
• Precharged pressure ? bar

• Number
Plate heat exchanger in the system
(Y/N)? Type?
I-96 B-136281_EN • C
Low loss header in system (Y/N)? Type
?
Number of mixers ?
Bufer tank (Y/N)? Size? L
DHW tank (Y/N)? Type? L
Pump(s) (Y/N)? Type?
• In which circuit(s)
• Chosen according to requirements
for the appliance?
Flue gas
Open or closed system?
Dimensions of combustion air openings cm2
if closed system
Material of flue piping
Diameter and length of piping system mm / m
Chimney system engineered by?
Calculated pressure drop, Pa
including maximum wind condition
(<200 Pa)?
Cascade (Y/N)?
Back-flow preventer (flue damper)
or non-return valve installed (Y/N)?
Type?
Condensates
Condensate discharge slope ° or cm/m
Condensate trap filled (Y/N)?
Neutralisation system installed (Y/N)?
Type ?
Condensate pump installed (Y/N)?
Condensate pump control line
connected (Y/N)?
Controller
Appliance controller?
Other controller (Y/N)? Type?
Optional modules installed (Y/N)
• Type?
B-136281_EN • C I-97
Optional items installed (Y/N)?
• Outdoor sensor (Y/N)? Type?
• Room unit(s) (Y/N)? Type?
• Others?
Miscellaneous
The end user has received all relevant
information (Y/N)?
The end user has received all relevant
documents (Y/N)?
Name
Date
Signature
NOTES
I-98 B-136281_EN • C
Combustion Parameters - Log Sheet
Date &
CO2 % Flue gas T° Remarks Name
Signature
B-136281_EN • C I-99
Water Parameters - Log Sheet
Recommended parameters to be checked during installation and operation of the boiler:

Meter reading before initial filling: Z=…………… m3
Date Meter Quantity of Total alkaline pH Conductivity System Addition Signature

reading Water earths or total value in μS/cm pressure
hardness in
Znew V=Znew-Z pinst
mol/m3 or °d
in m3
in m 3
in bar
Water Water
Water Water Name &
Filling Top-up Remarks
Quality Treatment signature
Date Date
I-100 B-136281_EN • C
Gas conversion - Log Sheet
This appliance was converted on ____/____/_20_____ (dd/mm/yyyy)

from gas _______________to gas ______________________ (Gas Type: Natural gas G20, G20Y20, G25, G25.1, G25.3/ Propane G31)
with Kit ________________________________________________ (fill in with kit name or number (if required) or cross it out)
by: ______________________________________________________ (name and address of organization making this

conversion, who accepts responsibility for the correctness of this conversion)






B-136281_EN • C I-101
Declaration of Conformity
I-102 B-136281_EN • C
Declaration of Conformity
NOTES
B-136281_EN • C I-103
AIC Europe B.V.
Graafschap Hornelaan 163A
NL-6001 AC Weert
The Netherlands
www.myaic.eu

B-136281 - C - NESTA PLUS 1080-1260 - EN - Regular

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installation

General Information ............................................... G-3 Engineering the Chimney System............................... I-55

About our Boilers

Responsibilities of the Manufacturer, the

About this Manual

Symbols in this Manual Symbols on the Appliance

Indicates an essential instruction High Voltage - danger of electric shock.

i Indicates important information.

Symbols on the Packaging

Appliance Marking & Conversion Sticker

AIC Europe B.V.

Graafschap Hornelaan 163A

Fig. 1. Data Plate - Typical

Gas conversion label

from gas _________________ (______ mbar) to gas _________________ (______ mbar)

Fig. 2. Gas Conversion Label - Typical

Symbol Description Symbol Description

UKCA sign indicating the compliance

Note about handling electronic

î A NESTA PLUS boiler

Fig. 3. Boiler Packaged for Transport

IF YOU SMELL GAS:

▶ When working on the appliance

NESTA PLUS 1080 - 1260

Fig. 4. Components - Front View

Fig. 5. Components - Top & Rear Views

23. Ionization electrode 32. High voltage terminal strip

Control Panel and Main Functions

Fig. 6. Control Panel

Fig. 7. Typical Display

Dimensions and Clearances

Connections N 1080 FSW - N 1260 FSW

supply/return connections ( ) Ø - [M] . Flange DN150 Class PN16

Dimensions & weights N 1080 FSW N 1260 FSW

Clearances Min. Recommended

front mm 1 000 1 000

sides mm 200 500

Fig. 8. NESTA PLUS clearances

N 1080 FSW N 1260 FSW

boiler type and model N 1080 FSW N 1260 FSW

combination heater Y/N N N

at full load (elmax) kW 1,854 2,722

N 1080 FSW N 1260 FSW

chimney type(s) B23, B23p, C43, C53, C63, C83

N 1080 FSW N 1260 FSW

Electrical Data N 1080 FSW N 1260 FSW

supply voltage / frequency V / Hz 3x400 / 50

Gas Data N 1080 FSW N 1260 FSW

Hydraulic Data N 1080 FSW N 1260 FSW

water content l 600 600

minimum operating pressure bar 0,8

Pressure Drop Curve

N 1080 FSW/ N 1260 FSW Water flow rate [m3/h]

Flow Rate N 1080 FSW N 1260 FSW

minimum water flow rate at ∆T = 20k m3/h 43,2 47,6

Safety Instructions for the User

IF YOU SMELL GAS:

▶ Do not modify any part of the

▶ If works need to be performed Periodic checks

from gas _____ ( mbar) to gas _ ( mbar)