Field Commissioning

Test Data - 797 Truck

Caterpillar, Inc.

Model: 797 Serial Number: JSM00135

Test Start Date: 10-01-2002 Test Finish Date: 10-04-2002
Test Start Time: 16:50:08 Test Finish Time: 20:05:15
Test Equipment: S740106 Tested By: T.G. Dukem
Commissioning Location: Albion

Final Test Results FAIL

Electrical Check Results PASS

Battery Power Test Runs: 1 PASS

Low Initial Results High Results
Battery Power Voltage 24.0 27 27.0 V 30.0 PASS

Visual Checks Test Runs: 1 PASS

Visual Check Result Visual Check Result
Park Lights PASS Left Turn Signal PASS
Low Beam Headlights PASS Right Turn Signal PASS
High Beam Headlights PASS Hazard Lights PASS
Fog Lamps PASS Back Up Lights (Switch) PASS
Engine Compartment Lights PASS Back Up Lights (Shifter) PASS
Ladder Lights PASS Back Up Alarm PASS
Dome Lights PASS Brake Lights PASS
Dash Panel Lights PASS

Visual Check Result Visual Check Result

Wipers Low PASS Wiper Washers PASS
Wipers High PASS Wipers Return To Stop PASS
Wipers Intermittent (3 Pos.) PASS

VIMS Ports Test Runs: 1 PASS

Engine I Results PASS

NOTE: A STATUS OF “N/A” INDICATES THAT THE VEHICLE WAS NOT EQUIPPED WITH THAT
OPTION.

Read/Write Engine ECM Test Runs: 1 PASS

Master Engine Serial Number 3TN00508
ECM Serial Number 07310027CG
ID Number JSM00135
Software Part Number 2170760-00
Front Engine Serial Number 1AW00581
ECM Serial Number 1722B076CD

Caterpillar, Inc. 797 Chassis Test Data Page 1

 Field Commissioning
Test Data - 797 Truck
Caterpillar, Inc.
ID Number JSM00135
Software Part Number 2170761-00
Rear Engine Serial Number 2CS01014
ECM Serial Number 1722B064CD
ID Number JSM00135
Software Part Number 2170761-00
Transmission ID Number JSM00135
Software Part Number 2181803-00
Chassis Software Part Number 2159548-00
Brake Software Part Number 2001126-00
VIMS Software Part Number 2248501-00

Clear Faults/Events Test Runs: 1 PASS

Clear Master Engine Faults / Events PASS
Clear Engine 1 Faults / Events PASS
Clear Engine 2 Faults / Events PASS
Clear Transmission Control Faults / Events PASS
Clear Chassis Control Faults / Events PASS
Clear VIMS Master Control Faults / Events PASS
Clear Integrated Braking Control Faults / Events PASS

Activate Controls Test Runs: 1 PASS

Low Limit Result High Limit Status
Ether Aid 1 0.9 1.0 1.1 PASS
Ether Aid 2 0.9 1.0 1.1 PASS
Pre-Lube 1 1.0 1 PASS
Steering Accumulator Charge System 0.9 1.0 1.1 PASS
Oil Renewal System 1 -0 0 0 PASS
Oil Renewal System 2 -0 0 0 PASS
Hoist System 0.9 1.0 1.1 PASS
Hoist Configuration 0.9 1.0 1.1 PASS

Ether Aid Test Test Runs: 1 PASS

Prime/Start Procedure Test Runs: 1 PASS

Remote Shutdown
Switch ON Switch OFF
Front Engine PASS PASS
Rear Engine PASS PASS

Prelube Test Test Runs: 1 PASS

Low Limit Initial Result High Limit Status
Override Parameters Test
Engine 1 Oil Pressure (psi) 5 16 16 70 PASS
Engine 2 Oil Pressure (psi) 5 16 16 70 PASS
Override Time 1 0 5 5.34 sec 20 PASS
Override Time 2 0 5 4.84 sec 20 PASS
Start Engine
Engine 1 Oil Pressure (psi) 7 66 66 >7 PASS

Caterpillar, Inc. 797 Chassis Test Data Page 2

 Field Commissioning
Test Data - 797 Truck
Caterpillar, Inc.
Engine 2 Oil Pressure (psi) 7 63 63 >7 PASS
Time 0 2 2.44 sec 60 PASS

Elevated Low Idle Test Test Runs: 1 PASS

Low Limit Initial Result High Limit Status
Low Idle (rpm) 685 698 698 rpm 715 PASS
Elevated Low Idle (rpm) 1580 1299 1299 rpm 1620 PASS
Elevated Low Idle Time 10 10.3 min 15 PASS

Transmission Calibration Results PASS

Truck Serial Number: JSM00135

Torque Converter Serial Number: 5ST00133
Transmission Serial Number: 5JY00727
Transmission ECM Serial Number: 1912B001GP
Software Part Number & Version: 2181803-00
Calibration Date: 10-01-2002
Calibrators Name: T.G. Dukem
Reason For Calibration: Field Commissioning
Service Hour Meter: 19.9

Measured Pressures While In Reverse

Low Limit Results High Limit
System Pressure 300 329 psi 350
Clutch 7 Pressure 300 329 psi 350

Clutch Values
Clutch I1 I2 Pulse
1 4125 700 10
2 4325 1100 8
3 4675 1500 11
4 4650 1400 10
5 4700 1550 9
6 4850 1450 17
7 9200 1700 18
8 5839 2050 6

Pressure Test Results PASS

Warm Up Results Test Runs: 1 PASS

Low Limit Initial Result High Limit Status
Low Idle (rpm) 685 700 700 rpm 715 PASS
High Idle (rpm) 1920 1950 1950 rpm 2000 PASS
High Idle – Throttle % 95 99 99 rpm 100 PASS
Eng. 1 Coolant Temp. 175 181 181 F 200 PASS
Eng. 2 Coolant Temp. 175 181 181 F 200 PASS

Caterpillar, Inc. 797 Chassis Test Data Page 3

 Field Commissioning
Test Data - 797 Truck
Caterpillar, Inc.

Heater/AC Check Test Runs: 1 PASS

Blower Test PASS

Warm Air Test PASS
Cold Air Test PASS

Hoist Pressures Test Runs: 2 PASS

Low Limit Initial Result High Limit Status
Hoist Oil Temp 140 154 154 F 180 PASS
Hoist Up – Low Idle 2244 2244 psi Read Only
Hoist Up – High Idle 3350 3371 3371 psi 3550 PASS
Raise Time 20.0 0 24.9 sec 27.0 PASS
Hoist Down – High Idle 500 562 562 psi 2300 PASS
Lower Time 15.5 0 16.6 sec 21.0 PASS

Steering Pressures Test Runs: 1 PASS

Low Limit Initial Result High Limit Status
Steering Oil Temperature 150 172 172 180 PASS
Standby Pressures – Low Idle
Pump Standby Press. 250 343 343 psi 550 PASS
Accumulator Cut In 3150 3210 3210 psi 3250 PASS
Pump Cut Out 3541 3541 psi Read Only
Accumulator Cut Out 3450 3532 3532 psi 3600 PASS
Return to Standby – Low Idle
Pump Standby Press. 250 340 340 psi 550 PASS
Accumulator Standby Pr 3450 3532 3532 psi 3600 PASS
Time 0 0.3 0.3 sec 2.0 PASS
Standby Pressures – High Idle
Pump Standby Press. 250 295 295 psi 550 PASS
Accumulator Cut In 3150 3351 3214 psi 3250 PASS
Pump Cut Out 305 3538 psi Read Only
Accumulator Cut Out 3450 3493 3521 psi 3600 PASS
Return to Standby – High Idle
Pump Standby Press. 250 299 320 psi 550 PASS
Accumulator Standby Pr 3450 3493 3521 psi 3600 PASS
Time 0 0.0 0.3 sec 2.0 PASS
Engine Shut Down Press.
Accumulator Pressure 2600 3379 3156 psi 3219 psi PASS
Bleed Pressures
Accumulator 0 0 0 psi 50 PASS
Bleed Time 0 33 28.0 sec 38 PASS

Main Air Pressure Test Test Runs: 5 PASS

Low Limit Initial Result High Limit Status
Initial Reading (psi) 115 92 121.9 psi 125 PASS
Bleed Time (min.) 5.0 0.0 5.0 min 6.0 PASS
Final Reading (psi) 117 93 119.9 psi 121.6 psi PASS

Braking System Test Results PASS

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 Field Commissioning
Test Data - 797 Truck
Caterpillar, Inc.

Brake Pressures Test Runs: 3 PASS

Low Limit Initial Result High Limit Status
Brake Oil Temperature 150 165 165 F 180 PASS
Standby Pressures
Engine RPM 685 0 0 rpm 715 PASS
Pump Standby Press. 0 130 130 psi 300 PASS
Accumulator Cut In 2000 2244 2244 psi 2300 PASS
Pump Cut Out 3119 3119 psi Read Only
Accumulator Cut Out 2950 3029 3029 psi 3050 PASS
Return to Standby
Pump Standby Press. 0 129 129 psi 300 PASS
Time 0 0.0 6.8 sec 9.5 PASS
Service Brake Apply Press. 860 894 894 psi 940 PASS
Service Brake - 1500 RPM PASS
Retarder Apply Press. 650 960 960 psi 975 PASS
Retarder Brake - 1500 RPM PASS
Service Brake & Retarder – 1500 RPM PASS
Engine Shut Down Press.
Acc. Pressure Drop 0 85 85 psi 200 PASS
Bleed Pressures
Accumulator 0 28 28 psi 50 PASS
Bleed Time 8 37.2 38.3 sec 60 PASS

Secondary Brake Pressures Test Runs: 2 PASS

Low Limit Initial Result High Limit Status
Standby Brake Pressure
Left 610 688 688 psi 755 PASS
Right 610 690 690 psi 755 PASS
Park Brake Apply Pressure
Left -25 11 11 psi 25 PASS
Right -25 0 0 psi 25 PASS
Secondary Brake
Left -25 9 9 psi 25 PASS
Right -25 5 5 psi 25 PASS
Bleed Pressures
Left 600 686 686 psi 755 PASS
Right 600 687 687 psi 755 PASS
Bleed Time 60 0 61.03 sec 65 PASS

Towing Pump Pressure Test Test Runs: 2 PASS

Low Limit Initial Result High Limit Status
Initial Reading (psi) 1122 1122.0 psi Read Only
Bleed Pressure 0 1 0.6 psi 50 PASS
Tow Pressure (PB Applied) 550 670 686.0 psi 750 PASS
Rise Time (sec.) 0 315.6 187.2 sec 300.0 PASS
Final Reading (psi) 550 385 552.4 psi 650 PASS

Traction Control Test Results Test Runs: 2 PASS

Low Limit Initial Result High Limit Status

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 Field Commissioning
Test Data - 797 Truck
Caterpillar, Inc.
Left Wheel Slipping
Left Control Valve (PSI) 0 9 9 psi 30 PASS
Right Control Valve (PSI) 358 693 693 psi 800 PASS
Left Wheel Traction Resumed
Left Control Valve (PSI) 358 705 705 psi 800 PASS
Right Control Valve (PSI) 358 693 693 psi 800 PASS
Right Wheel Slipping
Left Control Valve (PSI) 358 688 688 psi 800 PASS
Right Control Valve (PSI) 0 0 0 psi 30 PASS
Right Wheel Traction Resumed
Left Control Valve (PSI) 358 688 688 psi 800 PASS
Right Control Valve (PSI) 358 535 535 psi 800 PASS
Traction Control Timing
Left Timer 0 15 sec
Right Timer 0 35 sec
Left to Right Timer 10 0 20 sec 90 PASS

RAX TEST PASS

RAX Test Test Runs: 15 PASS

Low Limit Initial Result High Limit Status
Step 1 – Pump Div. OFF, Final Drive Div. ON
Engine RPM 685 699 699 715 PASS
Diff Temp (C) 85 132 132 135 PASS
Final Drive Filter (psi) 4 8 8 13 PASS
Differential Filter (psi) 9 30 30 55 PASS

Low Limit Initial Result High Limit Status

Step 2 – Pump Div. ON, Final Drive Div. ON
Engine RPM 685 699 699 715 PASS
Diff Temp (C) 85 132 132 135 PASS
Final Drive Filter (psi) -5 -0 -0 2 PASS
Differential Filter (psi) -5 1 1 2 PASS

Low Limit Initial Result High Limit Status

Step 3 – Pump Div. OFF, Final Drive Div. OFF
Engine RPM 685 700 700 715 PASS
Diff Temp (C) 85 132 132 135 PASS
Final Drive Filter (psi) 9 32 32 72 PASS
Differential Filter (psi) 13 30 30 54 PASS

Low Limit Initial Result High Limit Status

Step 4 – Pump Div. OFF, Final Drive Div. ON
Engine RPM 1920 1954 1954 2000 PASS
Diff Temp (C) 85 132 132 135 PASS
Final Drive Filter (psi) 14 16 16 29 PASS
Differential Filter (psi) 75 91 91 158 PASS

Transmission Test Results PASS

Caterpillar, Inc. 797 Chassis Test Data Page 6

 Field Commissioning
Test Data - 797 Truck
Caterpillar, Inc.
Transmission Neutralizer Test Runs: 2 PASS
Low Limit Initial Final High Limit Status
Raise Hoist
Gear Lever -1.5 -1 -1.0 -0.5 PASS
Trans. Gear -0.5 0 0.0 0.5 PASS
Hoist Lever 2.9 3 3.0 3.1 PASS
Hoist Lever To Float
Gear Lever -1.5 -1 -1.0 -0.5 PASS
Trans. Gear -0.5 0 0.0 0.5 PASS
Hoist Lever 0.9 1 1.0 1.1 PASS
Lever To Neutral Then Back To First
Gear Lever -1.1 -1 -1.0 -0.9 PASS
Trans. Gear -1.1 -1 -1.0 -0.9 PASS
Hoist Lever 0.9 1 1.0 1.1 PASS

Torque Converter Test Runs: 2 PASS

Low Limit Initial Final High Limit Status
Low Idle
Engine (RPM) 685 699 699 rpm 715 PASS
TC Inlet 15 17 17 psi 35 PASS
TC Outlet 10 13 13 psi 30 PASS
High Idle
Engine (RPM) 1920 1947 1947 rpm 2000 PASS
TC Inlet 90 98 98 psi 130 PASS
TC Outlet 50 59 59 psi 90 PASS

Transmission Pump and Lube Pressures Test Runs: 4 PASS

Low Limit Initial Final High Limit Status
Low Idle – Neutral
Engine (RPM) 685 699 699 rpm 715 PASS
Transmission Pump (PSI) 300 329 329 psi 380 PASS
Lube Relief (PSI) 10 13 12.8 psi 20 PASS
Front Box Lube (PSI) 5 11 11.0 psi 15 PASS
Latching Pressure (PSI) 289 310 310 psi 359 PASS
Clutch 6-7 Lube (PSI) 5 8 7.7 psi 15 PASS
Rated – Neutral
Engine (RPM) 1725 1727 1727 rpm 1775 PASS
Transmission Pump (PSI) 300 349 349 psi 400 PASS
Lube Relief (PSI) 55 65 65.2 psi 85 PASS
Front Box Lube (PSI) 45 59 59.1 psi 75 PASS
Latching Pressure (PSI) 309 346 346 psi 379 PASS
Clutch 6-7 Lube (PSI) 30 40 39.6 psi 60 PASS
High Idle – Neutral
Engine (RPM) 1920 1984 1984 rpm 2000 PASS
Transmission Pump (PSI) 350 369 369 psi 400 PASS
Lube Relief (PSI) 60 72 72.5 psi 90 PASS
Front Box Lube (PSI) 50 66 65.9 psi 80 PASS
Latching Pressure (PSI) 329 353 353 psi 399 PASS
Clutch 6-7 Lube (PSI) 35 44 44.4 psi 65 PASS

Caterpillar, Inc. 797 Chassis Test Data Page 7

 Field Commissioning
Test Data - 797 Truck
Caterpillar, Inc.
Low Idle – Reverse
Engine (RPM) 685 699 699 rpm 715 PASS
Transmission Pump (PSI) 300 345 345 psi 380 PASS
Lube Relief (PSI) 10 12 11.9 psi 20 PASS
Front Box Lube (PSI) 5 10 10.2 psi 15 PASS
Latching Pressure (PSI) 305 310 310 psi 375 PASS
Clutch 6-7 Lube (PSI) 5 7 7.2 psi 15 PASS
High Idle – Reverse
Engine (RPM) 1920 1962 1962 rpm 2000 PASS
Transmission Pump (PSI) 350 351 351 psi 400 PASS
Lube Relief (PSI) 60 72 72.3 psi 90 PASS
Front Box Lube (PSI) 50 66 65.8 psi 80 PASS
Latching Pressure (PSI) 311 357 357 psi 381 PASS
Clutch 6-7 Lube (PSI) 35 44 44.4 psi 65 PASS
Low Idle – First
Engine (RPM) 685 695 695 rpm 715 PASS
Transmission Pump (PSI) 300 349 349 psi 380 PASS
Lube Relief (PSI) 10 12 11.9 psi 20 PASS
Front Box Lube (PSI) 5 10 9.9 psi 15 PASS
Latching Pressure (PSI) 309 311 311 psi 379 PASS
Clutch 6-7 Lube (PSI) 5 7 7.1 psi 15 PASS
High Idle – First
Engine (RPM) 1920 1941 1941 rpm 2000 PASS
Transmission Pump (PSI) 350 351 351 psi 400 PASS
Lube Relief (PSI) 60 70 69.9 psi 90 PASS
Front Box Lube (PSI) 50 63 63.2 psi 80 PASS
Latching Pressure (PSI) 311 353 353 psi 381 PASS
Clutch 6-7 Lube (PSI) 35 43 42.8 psi 65 PASS
High Idle – Fourth
Engine (RPM) 1920 1941 1941 rpm 2000 PASS
Transmission Pump (PSI) 350 366 366 psi 400 PASS
Lube Relief (PSI) 60 69 68.7 psi 90 PASS
Front Box Lube (PSI) 50 62 62.1 psi 80 PASS
Latching Pressure (PSI) 326 350 350 psi 396 PASS
Clutch 6-7 Lube (PSI) 35 42 42.0 psi 65 PASS
High Idle – Sixth
Engine (RPM) 1920 1920 1920 rpm 2000 PASS
Transmission Pump (PSI) 350 363 363 psi 400 PASS
Lube Relief (PSI) 60 71 71.0 psi 90 PASS
Front Box Lube (PSI) 50 65 64.7 psi 80 PASS
Latching Pressure (PSI) 323 350 350 psi 393 PASS
Clutch 6-7 Lube (PSI) 35 44 43.5 psi 65 PASS

Transmission Shifting Results FAIL

Engine RPM
Shift Low Limit Tested High Limit Result

Caterpillar, Inc. 797 Chassis Test Data Page 8

 Field Commissioning
Test Data - 797 Truck
Caterpillar, Inc.
1st – 2nd 1654.7 1956 2024.7 PASS
2nd – 3rd 1654.7 1950 2024.7 PASS
3rd – 4th 1654.7 1954 2024.7 PASS
4th – 5th 1654.7 1935 2024.7 PASS
5th – 6th 1654.7 1939 2024.7 PASS
6th – 7th 1654.7 1935 2024.7 PASS
7th – 6th 1168.6 1298 1428.6 PASS
6th – 5th 1168.6 1309 1428.6 PASS
5th – 4th 1168.6 1297 1428.6 PASS
4th – 3rd 1168.6 1298 1428.6 PASS
3rd – 2nd 1168.6 1308 1428.6 PASS
2nd – 1st 1168.6 1298 1428.6 PASS

TCOS
Shift Low Limit Tested High Limit Result
1st – 2nd 1654.7 1952 2024.7 PASS
2nd – 3rd 1654.7 1953 2024.7 PASS
3rd – 4th 1654.7 1959 2024.7 PASS
4th – 5th 1654.7 1934 2024.7 PASS
5th – 6th 1654.7 1928 2024.7 PASS
6th – 7th 1654.7 1926 2024.7 PASS
7th – 6th 1168.6 1299 1428.6 PASS
6th – 5th 1168.6 1297 1428.6 PASS
5th – 4th 1168.6 1300 1428.6 PASS
4th – 3rd 1168.6 1302 1428.6 PASS
3rd – 2nd 1168.6 1304 1428.6 PASS
2nd – 1st 1168.6 1305 1428.6 PASS

TOS A
Shift Low Limit Tested High Limit Result
1st – 2nd 277 328 339 PASS
2nd – 3rd 372.1 441 457.1 PASS
3rd – 4th 501.8 594 613.8 PASS
4th – 5th 678.5 793 828.5 PASS
5th – 6th 911.7 1062 1113.7 PASS
6th – 7th 1231.9 1435 1505.9 PASS
7th – 6th 1168.6 1299 1428.6 PASS
6th – 5th 869.3 966 1063.3 PASS
5th – 4th 643.4 715 785.4 PASS
4th – 3rd 478.9 533 584.9 PASS
3rd – 2nd 354.8 396 432.8 PASS
2nd – 1st 264 295 322 PASS

Caterpillar, Inc. 797 Chassis Test Data Page 9

 Field Commissioning
Test Data - 797 Truck
Caterpillar, Inc.

TOS B
Shift Low Limit Tested High Limit Result
1st – 2nd 277 328 339 PASS
2nd – 3rd 372.1 441 457.1 PASS
3rd – 4th 501.8 593 613.8 PASS
4th – 5th 678.5 793 828.5 PASS
5th – 6th 911.7 1062 1113.7 PASS
6th – 7th 1231.9 1435 1505.9 PASS
7th – 6th 1168.6 1300 1428.6 PASS
6th – 5th 869.3 965 1063.3 PASS
5th – 4th 643.4 715 785.4 PASS
4th – 3rd 478.9 533 584.9 PASS
3rd – 2nd 354.8 395 432.8 PASS
2nd – 1st 264 294 322 PASS

Upshift Sequence Low Limit C1 C2 C3 C4 C5 C6 C7 High Limit Result

Neutral
205 224 245 PASS
-5 0 0 0 0 0 0 25
N– R
280 298 320 PASS
300 330 380 PASS
-5 0 0 0 0 0 25
N - 1 st - Low Idle
280 296 320 PASS
300 327 380 PASS
-5 0 0 0 0 0 25
1 st – High Idle
205 237 245 PASS
230 265 270 PASS
-5 0 0 0 0 0 25
1 st – 2 nd
205 230 245 PASS
230 266 270 PASS
-5 0 0 0 0 0 25
2 nd – 3 rd
205 233 245 PASS
230 265 270 PASS
-5 0 0 0 0 0 25
3 rd – 4 th
205 229 245 PASS
205 233 245 PASS
-5 0 0 0 0 0 25
4 th – 5 th

Caterpillar, Inc. 797 Chassis Test Data Page 10

 Field Commissioning
Test Data - 797 Truck
Caterpillar, Inc.
205 232 245 PASS
205 235 245 PASS
-5 0 0 0 0 0 25
5 th – 6 th
205 228 245 PASS
205 234 245 PASS
-5 0 0 0 0 0 25
6 th – 7 th
205 231 245 PASS
205 234 245 PASS
-5 0 0 0 0 0 25

Downshift Low Limit C1 C2 C3 C4 C5 C6 C7 High Limit Result

7 th – 6 th
205 230 245 PASS
205 234 245 PASS
-5 0 0 0 0 0 25
6 th – 5 th
205 233 245 PASS
205 234 245 PASS
-5 0 0 0 0 0 25
5 th – 4 th
205 229 245 PASS
205 234 245 PASS
-5 0 0 0 0 0 25
4 th – 3 rd
205 230 245 PASS
230 260 270 PASS
-5 0 0 0 0 0 25
3 rd – 2 nd
205 230 245 PASS
230 262 270 PASS
-5 0 0 0 0 0 25
2 nd – 1 st
205 235 245 PASS
230 266 270 PASS
-5 0 0 0 0 0 25
1 st - Neutral
205 223 245 PASS
-5 0 0 0 0 -1 0 25

Clutch Engagement Low Limit Tested High Limit Result

N– R
Clutch 7 0.85 1.06 sec 1.45 PASS
R - 1 st - Low Idle
Clutch 3 0.72 1.22 sec 1.32 PASS
Clutch 6 0.83 1.30 sec 1.43 PASS
1C - 1 D

Caterpillar, Inc. 797 Chassis Test Data Page 11

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Test Data - 797 Truck
Caterpillar, Inc.
Lockup 0.39 0.00 sec 0.99 FAIL
1 st – 2 nd
Clutch 2 0.39 0.62 sec 0.99 PASS
Lockup 0.39 0.00 sec 0.99 FAIL
2 nd – 3 rd
Clutch 1 0.4 0.70 sec 1.0 PASS
Lockup 0.39 0.00 sec 0.99 FAIL
3 rd – 4 th
Clutch 2 0.29 0.60 sec 0.89 PASS
Clutch 5 0.47 0.76 sec 1.07 PASS
Lockup 0.39 0.00 sec 0.99 FAIL
4 th – 5 th
Clutch1 0.4 0.70 sec 1.0 PASS
Lockup 0.39 0.00 sec 0.99 FAIL
5 th – 6 th
Clutch 2 0.29 0.59 sec 0.89 PASS
Clutch 4 0.42 0.74 sec 1.02 PASS
Lockup 0.39 0.00 sec 0.99 FAIL
6 th – 7 th
Clutch 1 0.4 0.70 sec 1.0 PASS
Lockup 0.39 0.00 sec 0.99 FAIL

Clutch Engagement Low Limit Tested High Limit Result

7 th – 6 th
Clutch 2 0.39 0.70 sec 0.99 PASS
Lockup 0.39 0.00 sec 0.99 FAIL
6 TH – 5 TH
Clutch 1 0.4 0.72 sec 1.0 PASS
Clutch 5 0.37 0.70 sec 0.97 PASS
Lockup 0.39 0.00 sec 0.99 FAIL
5 TH – 4 TH
Clutch 2 0.39 0.70 sec 0.99 PASS
Lockup 0.39 0.00 sec 0.99 FAIL
4 TH – 3 RD
Clutch 1 0.4 0.72 sec 1.0 PASS
Clutch 6 0.43 0.74 sec 1.03 PASS
Lockup 0.39 0.00 sec 0.99 FAIL
3 RD – 2 ND
Clutch 2 0.39 0.70 sec 0.99 PASS
Lockup 0.39 0.00 sec 0.99 FAIL
2 ND – 1 ST
Clutch 3 0.42 0.74 sec 1.02 PASS
Lockup 0.39 0.00 sec 0.99 FAIL
1 ST – N
Clutch 2 0.69 1.00 sec 1.29 PASS

Clutch Low Limit Tested High Limit Result

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Test Data - 797 Truck
Caterpillar, Inc.
Disengagement
N - 1 st - Low Idle
Clutch 2 0.0 0.06 sec 0.2 PASS
Clutch 7 0.0 0.02 sec 0.2 PASS
1 st – 2 nd
Clutch 3 0.0 0.04 sec 0.2 PASS
Lockup 0.00 1.58 sec 0.25 FAIL
2 nd – 3 rd
Clutch 2 0.0 0.05 sec 0.2 PASS
Lockup 0.00 1.62 sec 0.25 FAIL
3 rd – 4 th
Clutch 1 0.0 0.06 sec 0.2 PASS
Clutch 6 0.0 0.06 sec 0.2 PASS
Lockup 0.00 1.84 sec 0.25 FAIL
4 th – 5 th
Clutch 2 0.0 0.38 sec 0.2 FAIL
Lockup 0.00 1.88 sec 0.25 FAIL
5 th – 6 th
Clutch 1 0.0 0.08 sec 0.2 PASS
Clutch 4 0.0 0.08 sec 0.2 PASS
Lockup 0.00 1.34 sec 0.25 FAIL
6 th – 7 th
Clutch 2 0.0 0 0.2 PASS
Lockup 0.00 0.88 sec 0.25 FAIL

Clutch Low Limit Tested High Limit Result

Disengagement
7 th – 6 th
Clutch 1 0.0 0.06 sec 0.2 PASS
Lockup 0.00 19.55 sec 0.25 FAIL
6 TH – 5 TH
Clutch 2 0.0 11.89 sec 0.2 FAIL
Clutch 4 0.0 0.06 sec 0.2 PASS
Lockup 0.00 12.87 sec 0.25 FAIL
5 TH – 4 TH
Clutch 1 0.0 0.05 sec 0.2 PASS
Lockup 0.00 12.55 sec 0.25 FAIL
4 TH – 3 RD
Clutch 2 0.0 8.76 sec 0.2 FAIL
Clutch 5 0.0 0.06 sec 0.2 PASS
Lockup 0.00 10.79 sec 0.25 FAIL
3 RD – 2 ND
Clutch 1 0.0 0.05 sec 0.2 PASS
Lockup 0.00 8.06 sec 0.25 FAIL
2 ND – 1 ST
Clutch 2 0.0 0.05 sec 0.2 PASS
Lockup 0.00 6.90 sec 0.25 FAIL
1D-1C

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 Field Commissioning
Test Data - 797 Truck
Caterpillar, Inc.
Lockup 0.00 7.48 sec 0.25 FAIL
1 ST – N
Clutch 3 0.0 0.02 sec 0.2 PASS
Clutch 6 0.0 0.02 sec 0.2 PASS

Fan/Brake Cooling Pump Test Results PASS

Fan Speed Test Test Runs: 1 PASS

Low Limit Initial Result High Limit Status
Fan Oil Temperature 150 168 168 180 PASS
Override Fan Speed - 300 rpm
Engine Speed (rpm) 1920 1947 1947 rpm 2000 PASS
Fan Speed (rpm) 269 269 rpm Read Only
Fan Drive Pressure 668 668 psi Read Only
Override Fan Speed - 500 rpm
Engine Speed (rpm) 1920 1950 1950 rpm 2000 PASS
Fan Speed (rpm) 480 520 520 rpm 545 PASS
Fan Drive Pressure 3496 3496 psi Read Only

Brake Cooling Pump Test Test Runs: 1 PASS

Low Limit Initial Result High Limit Status
Brake Oil Temperature 150 168 168 180 PASS
Override Brake Cooling Pump Speed - 1450 rpm
Engine Speed (rpm) 1920 1948 1948 rpm 2000 PASS
Front Brake Cooling (psi) 0 84 84 psi 100 PASS
Rear Brake Cooling (psi) 0 58 58 psi 100 PASS
Cooling Pump Speed (rpm) 1300 1458 1458 rpm 1465 PASS
Cooling Pump Pressure 0 3528 3528 psi 5300 Read Only
Override Brake Cooling Pump Speed - 1750 rpm
Engine Speed (rpm) 1920 1948 1948 rpm 2000 PASS
Front Brake Cooling (psi) 0 89 89 psi 100 PASS
Rear Brake Cooling (psi) 0 63 63 psi 100 PASS
Cooling Pump Speed (rpm) 1300 1590 1590 rpm 1785 PASS
Cooling Pump Pressure 0 3801 3801 psi 5300 PASS

Engine II Results PASS

Clear Faults/Events Test Runs: 1 PASS

Clear Engine Faults PASS
Clear Engine Events PASS
Clear Engine 1 Faults PASS
Clear Engine 1 Events PASS
Clear Engine 2 Faults PASS
Clear Engine 2 Events PASS
Clear Transmission Control Faults PASS
Clear Transmission Control Events PASS

Caterpillar, Inc. 797 Chassis Test Data Page 14

 Field Commissioning
Test Data - 797 Truck
Caterpillar, Inc.
Clear Chassis Control Faults PASS
Clear Chassis Control Events PASS
Clear Integrated Braking Control Faults PASS
Clear Integrated Braking Control Events PASS

Clear Shift Count Tables Test Runs: 1 PASS

Clear/Download VIMS Test Runs: 1 PASS

Caterpillar, Inc. 797 Chassis Test Data Page 15