Service Man CH
Service Man CH
Service Man CH
CARDIOCAP II
CH-SERIES
SERVICE MANUAL
ECG board parts layout (CH, CH-2, CH-S, CH-2S) ............................................ 5-4
ECG board schematic diagram (CH, CH-2, CH-S, CH-2S) .............................. .5-4a
4.2 Pin order of the invasive pressure connector (PRESSURE 1)............................. 4-21
4.3 Pin order of the invasive pressure connector (PRESSURE 2). ............................ 4-21
4.4 Pin order of the pulse oximeter sensor connector (SpO2) .................................... 4-21
4.5 Pin order of the SERIAL & ANALOG connector.. .............................................. 4-22
5.1 Video ASIC board (X1) - Mother board (X1). ..................................................... 5-55
5.2 Main CPU board (X1) - Mother board (X2). ....................................................... 5-56
5.3 SpO 2 processor board (X1) - Mother board (X3). ................................................ 5-57
5.5 Power supply board (X10) - Mother board (X5). ................................................. 5-59
5.6 SpO2 measuring board (X2) - SpO2 processor board (X2). .................................. 5-60
5.13 Video ASIC board (X2) - Video unit main pc board (X13). ............................... 5-62
5.14 Front panel SpO 2 connector - SpO 2 measuring board (X1). ................................ 5-63
5.17 Power supply board (X6) - Video unit main pc board.. ...................................... 5-64
Do not remove the grounding prong from the power plug. Do not
use extension cords or adapters of any type.
Switch the power off and unplug the power cord before
cleaning or service.
CAUTIONS
Before use, allow five minutes for warm-up and note any
error messages or deviations from expected operation. See
the Operator’s Manual.
Revision -01
- Main software
- NIBP software
- SpO2 software
Revision -02
- Main software
- SpO2 software
- High speed main CPU board (p/n 880523) installed to replace the
existing board (p/n 878822)
Revision -03
- Main software
- SpO2 software
Revision -04
Carry out the update by making the changes shown under this
update number in the list below:
- insert pages which do not exist yet in the manual after the
previous entry in numerical or an alphabetical order.
- of all the pages removed from the manual, the following pages
should be filed in chapter 11. All other pages are thrown away.
5-5, 5a, 11, 11a, 15, 16, 33, 33a, 33b, 34, 34a, 34b, 37, 37a, 42,
45, 52
5-5...5a ECG board parts layout and schematic diagram updated. Page
layout changed
5-15...16 IPT board parts layout and schematic diagram updated. Page
layout changed.
12-1...4 Text revised. The status characters of the standard string and
status code interpretation added.
to 100/115/220-240
Pin 9 to P Ground
board
pictures updated
10
11
12
13
14
15
16
17
18
19
20
CPU board
Software EPROM (-, 2, R, 1R) (English) 878107
(-, 2, R, 1R) (German) 878108
(-, 2, R, 1R) (French) 878109
(-, 2, R, 1R) (Germany) 878110
(S, 2S, RS, 1RS) (English) 878111
(S, 2S, RS, 1RS) (German) 878112
(S, 2S, RS, 1RS) (French) 878113
(S, 2S, RS, 1RS) (Germany) 878114
NIBP board
NIBP software EPROM 877039
EPROM (Germany) 877040
CPU board
Software EPROM (-, 2, R, 1R) (English) 879425
(-, 2, R, 1R) (German) 879426
(-, 2, R, 1R) (French) 879427
(-, 2, R, 1R) (Germany) 879428
(S, 2S, RS, 1RS) (English) 879529
(S, 2S, RS, 1RS) (German) 879430
(S, 2S, RS, 1RS) (French) 879431
(S, 2S, RS, 1RS) (Germany) 879432
NIBP board
NIBP software EPROM 879808
EPROM (Germany) 879809
Main software
- Return from deeper menu levels to the first menu level can be
short cut by hitting the respective menu hardkey.
NIBP software
SpO2 software
NOTE: All three new software (CPU, NIBP, and SpO2) can be
installed in revision 00 monitors simply by replacing the
software EPROMs and shorting the jumper X2 pins 1 and 2 on
the CPU board.
CPU board
Software EPROM (-, 2, R, 1R) (English) 880788
(-, 2, R, 1R) (German) 880789
(-, 2, R, 1R) (French) 880790
(-, 2, R, 1R) (Germany) 880791
(S, 2S, RS, 1RS) (English) 880784
(S, 2S, RS, 1RS) (German) 880785
(S, 2S, RS, 1RS) (French) 880786
(S, 2S, RS, 1RS) (Germany) 880787
NIBP board
NIBP software EPROM 879808
EPROM (Germany) 879809
Main software
NIBP software
Upgrading
If the new high speed CPU board is not desired, the three new
softwares can simply be installed into CARDIOCAP II units 01
revision monitors. All three new softwares (CPU, NIBP, and SpO2)
should be installed simultaneously.
If the new high speed CPU board is not desired, the three new
softwares can be installed into CARDIOCAP II units 00 revision
monitors with the CPU board jumper modification. All three new
CPU board
Software EPROM (-, 2, R, 1R) (English) 882597
(-, 2, R, 1R) (German) 882598
(-, 2, R, 1R) (French) 882599
(-, 2, R, 1R) (Germany) 882600
(S, 2S, RS, 1RS) (English) 882593
(S, 2S, RS, 1RS) (German) 882594
(S, 2S, RS, 1RS) (French) 882595
(S, 2S, RS, 1RS) (Germany) 882596
NIBP board
NIBP software EPROM 879808
EPROM (Germany) 879809
Main software
CPU board
Software EPROM (-, 2) (English) 882597
(-, 2) (German) 882598
(-, 2) (French) 882599
(S, 2S, RS, 1RS) (English) 882593
(S, 2S, RS, 1RS) (German) 882594
(S, 2S, RS, 1RS) (French) 882595
NIBP board
NIBP software EPROM 879808
EPROM (Germany) 879809
4 GENERAL DESCRIPTION
Measurement method
3-lead ECG
5-lead ECG (not with Respiratory rate measurement)
Lead selection
Measuring range
Waveform display
Alarms
Heart rate
high limit adjustable 30 - 250 beats/min
low limit adjustable 30 - 250 beats/min
alarm delay 10 s after limit violation
RESPIRATION
Measurement method
Transthoracic impedance
Measuring range
Waveform display
Alarms
Respiratory rate
high limit adjustable 2 - 180 breaths/min, OFF
low limit adjustable 2 - 180 breaths/min, OFF
alarm delay 10 s after limit violation
Waveform display
Frequency response 0 - 20 Hz
Sweep speeds 12.5 or 25 mm/s
Scales -5 - 32 mmHg
-10 - 65 mmHg
-20 - 130 mmHg
-40 - 260* mmHg
Numerical display
Alarms
Systolic pressure
high limit adjustable -40 - 260* mmHg
low limit adjustable -40 - 260* mmHg
alarm delay 10 s after limit violation
TEMPERATURE
Numerical display in °C or °F
Update interval 24 s
Measurement time
Alarms
Systolic pressure
high limit OFF, adjustable 30 - 260* mmHg
low limit OFF, adjustable 30 - 260* mmHg
OXYGEN SATURATION
Numerical display
Range 40 - 100 %
Accuracy 100 - 80 %, ±2 % SpO 2 (±l STD)
Resolution 1%
Averaging 6 s (rev 00), 5 s/10 s (01)
Update interval 2s
Alarms
SpO 2
high limit adjustable 40 - 99 %, OFF
low limit adjustable 40 - 99 %
alarm delay 10 s after limit violation
PLETH
Heart rate
Alarms
Heart rate
high limit adjustable 30 - 250 beats/min
low limit adjustable 30 - 250 beats/min
alarm delay < 3 s after limit violation
TRENDS
Revision 00
Revision 01 and up
RESPIRATION
Sensitivity 1 V/ohm
Amplifier
TEMPERATURE
OXYGEN SATURATION
PLETH
ALARMS
DISPLAY
Clock
GENERAL DATA
EXTERNAL CONNECTIONS
ECG reflects:
Electrical activity of the heart
Normal/abnormal function of the heart
Effects of anesthesia on heart function
Effects of surgery on heart function
- NIBP board
- Pneumatic
- NIBP air pump
- Safety valve
- NIBP tubing
- Twin hose
- Blood pressure cuff
Pulse rate
Sensor
Loudspeaker unit
For monitor parts locations see the exploded view (Figure 9.1) in
Chapter 9.
4.6.2 Connectors
Table 4.1 Pin order of the ECG connector
ECG input
The input circuit has a four position switch for selecting the
desired patient lead configuration and directing the signal into the
preamplifier input. In models which include RESP measurement,
the switch is limited to three positions.
Amplification
ECG output
Patient hook up
Resonant circuit
Oscillator
Preamplifier
Detector
RESP amplifier
Amplitude limiter
Comparator
Defibrillation protection
Transient suppressor diodes VI, V2, V19, and V20 protect the
measuring amplifier against an Over voltage pulse which might
pass through the transformer.
Voltage regulator
The boards have two common features with the ECG board; the
isolating power switcher and the pulse width modulator/
optoisolator/ demodulator chain.
Temperature
Invasive pressure
The Cardiocap senses when a pressure sensor has been inserted into
a connector by providing a line on each connector that is held high
(pressure flag) by a pull-up resistor. The line is shorted to ground
when a pressure transducer is plugged into the monitor. The
pressure flag lines are polled by the multiplexer and when the CPU
senses the line is grounded, the pressure display is activated.
Signal output
After all signals are transmitted across the isolation barrier, they
are demodulated, low-pass filtered and transmitted to the analog
multiplexer resident on the CPU board.
PNEUMATIC SYSTEM
- Pressure transducer
- Bleed system
- Exhaust valve
See Figures 5.10 and 5.11 for NIBP board parts layout and
schematic diagram.
Pressure transducer
Bleed system
Bleed valve (Y2) releases the cuff pressure. The opening of the
valve is pulse-width controlled between 100% and 0%. When the
pulse-width ratio is 100% the signal is constantly high and the
valve is open all the time. When the ratio is 0% the signal is
constantly low and the valve is closed all the time. The driving
signal frequency is 40 Hz.
Exhaust valve
ANALOG CIRCUITS
Differential amplifier
AC reset
JUMPERS
1-2 32 kbytes
2-3 8 kbytes
The magnetic valves and the air pump are controlled by the open
collector darlington driver circuit D11. A separate power source
(+15 V) is used to drive these circuits. An additional power switch
(V1, V3), controlled by the processor, connects power to valve
circuits. The watchdog timer prevents a prolonged inflation.
SAFETY CIRCUITS
Watchdog timer
The watchdog timer circuit (D8, D9) controls the power of the
magnetic valves and the air pump. Normally, power to the valves is
not connected. The CPU is able to reset the watchdog circuit and
connect power to the pump only when the cuff is not inflated. If
the cuff is inflated, the CPU cannot control the watchdog circuit,
which will deflate the cuff after 5 minutes.
PROCESSOR CIRCUITS
The NIBP board contains its own 8051FA CPU and memory
circuits to allow independent operation. The 64 kbyte code memory
resides in D2 (EPROM) and the 8 kbyte data memory in D3
(RAM). Ports P3 and P1 are used to control directly various
operations of the NIBP.
Memory organization
The code memory and the external data memory both start from
zero. The decoded address space is 64 kbytes.
PORT P3 FUNCTION
P 3.0 RXD/
P 3.1 TXD/
P 3.2 Mux address 0
P 3.3 Mux address 1
P 3.4 Mux address 2
P 3.5 15 V power sense
P 3.6 WR
P 3.7 RD/
PORT P1 FUNCTION
Reset circuit
PIN SIGNAL
Damping chamber I
Choke
Damping chamber II
Shunt valves
If the cuff volume is too small, the two shunt valves open and
connect damping chamber II to the blood pressure circuit.
Power supply
- 32,768 Hz oscillator.
- Half-bridge converter with isolation transformer.
- Stabilization and filtering of the output voltages with linear
regulators.
- Protection of the overloading with PTC-type thermistor.
Timing/LED control
Referring to Figures 5.13 and 5.14, the LEDs in the sensor are
driven with constant current pulses, (90 or 300 mA). The pulse
duration and duty cycle can be seen in timing diagram in Figure
5.13. A positive voltage pulse at 1/X1 corresponds to the red LED
current and a negative one to the IR-LED, respectively.
The SpO2 processor board (see Figure 5.15) contains, the 8031
CPU, EPROM, RAM, the parallel interface circuit, analog
multiplexer/demultiplexer, and the analog/digital converter.
The CPU uses the internal bus to access most of the peripheral
circuits. CPU port 1 is used to control the analog multiplexer (A3).
The serial channel 0 (ASCII computer output) is not used on this
board.
The two memory chips are jumper selected for 27256 program
EPROM, 8 x 8 kbit low current CMOS RAM 5564 powered by the
data retention voltage.
SpO2 input
The analog signals from the SpO2 measuring board are sent to an
analog MUX, A3 that is used as a demultiplexer. The output goes
to a sample/hold circuit and then transmitted to the A/D
converter, the output of which is put on to the data bus.
The SpO2 data is transmitted to the main CPU through the 8255
PPI. In addition, the measuring board MUX and DAC control
signals are also sent through the PPI.
Figure 5.15 SpO2 processor board block diagram and parts layout
(board modification level 6 and higher)
The CPU (D5, refer to Figure 5.18) uses the CPU board internal
bus to access most of the peripheral circuits. Processor port 1 is
used to control the analog multiplexers (MUX).
There are three memory chips on the CPU board. The EPROM D1,
1M bit or 4M bit, is jumper selected, see table 5.19, 32 x 8 kbit
low current CMOS SRAM (D6) powered by the data retention
voltage, and battery back-up 8 kbit SRAM (D4) for permanent
calibration value memory. This IC has also a built-in Real Time
Clock. The lifetime of the battery inside the IC is minimum 10
years. If the SRAM is defective or the battery is dead the monitor
gives warnings every 30 seconds. Please refer to section 6,
Troubleshooting in general. See the jumper configuration.
The analog input signals from the IPT, ECG, and RESP (if used)
boards are read through the multiplexer (A3) to a sample and hold
circuit and to the A/D-converter A2.
The 16 MHz oscillator clock is first passed through control logic circuit (D2,
D16, and D19), which is for wait state control, and fed to the CPU.
Software features are described in the Operator’s Manual and main differences
between software revisions in Section 3.4.
Also, +12 V/1 A for the CRT unit and serial drivers/receivers is
derived from the +15 V switched voltage. The -12 V for the serial
I/O is derived from -15 V.
5.10 Keyboard
The keypad pcb is a simple 4x4 matrix which is scanned by the
keyboard controller on the CPU board.
NC = not connected
AIN is an AD-converter in and AOUT is a DA-converter out
ADC is an AD-converter and DAC is a DA-converter
NC = not connected
AIN is an AD-converter in and AOUT is a DA-converter out
ADC is an AD-converter and DAC is a DA-converter
NC = not connected
AIN is an AD-converter in and AOUT is a DA-converter out
ADC is an AD-converter and DAC is a DA-converter
NC = not connected
NC = not connected
AIN is an AD-converter in and AOUT is a DA-converter out
ADC is an AD-converter and DAC is a DA-converter
Table 5.17 Power supply board (X6) - Video unit main pc board
Remove the lower two screws and detach the side panels.
Now the interior of the monitor is exposed. The pneumatic unit for
the NIBP measurement is located on the left side and printed
circuit boards are located on the right side of the monitor.
The rear panel can be tilted back by first detaching the power cord
receptacle block and removing the two screws beside the fan which
are keeping the rear panel in the upright position and sliding the
panel in sideways.
The main PC board for the picture tube, NIBP pump and
vertically positioned supporting plate, and NIBP safety
valve are attached to the bottom plate with screws.
CAUTION: When attaching the top cover, make sure that the
tubes and cables are not pinched between the boards and the
cover.
6.3 Troubleshooting
The self test text appears on the screen. All the memory in
the monitor is checked. Program code and the date of its
completion are also displayed.
For the parts layout and schematic diagram of the SpO2 measuring
board see Section 5.
NOTE: When doing any work on the measuring board care has
to be taken that the patient isolation is not violated.
The analog part is easier to debug. The input analog voltages are
easily tracked to the MUX input. After the MUX, the voltages are
multiplexed so that the resulting waveform frequency is at 200 -
600 HS.
All analog output channels are updated every 40 ms. Thus the D/A
conversion interval is 5 ms.
The character ‘S’ blinks and the text ‘SERVICE MODE ON’
appears to indicate that you have entered the service mode.
In info, the revision and the date of the program, the date
of the last factory reset performed and a list of observed
faults can be seen.
ADJUSTMENTS
WARNING: When doing any work on the ECG and IPT boards,
care has to be taken that the patient isolation is not violated.
Test equipment
Oscilloscope 10 mV/div.
Frequency counter
Oscillator adjustment
Remove the 3 kohm resistor and make sure that the message
returns to the screen.
Connect the cables together and see that the message disappears.
Confirm that the message does not appear when a resistor whose
value is less than 3 kohm is connected between the cables.
°C Ohms
15 3539
20 2814
25 2253
30 1815
35 1471
38 1301
40 1200
44 1024
WARNING: When doing any work on the ECG and IPT boards,
care has to be taken that the patient isolation is not violated.
CALIBRATION
NOTE: The high speed CPU board does not require any
adjustments.
Power up
Turn the power on. The monitor performs a start-up and self test
procedure.
ECG Check
Remove the ECG leads from the test pins. Ensure that the
message ‘LEADS OFF’ appears in the upper right corner of
the screen.
NIBP Check
Assemble the blood pressure cuff with the cuff hose and
connect it to the NIBP connector on the rear panel.
SpO2 Check
Confirm that the red light is seen from the sensor, and that
the sensor surface is undamaged.
1. VISUAL INSPECTIONS
9 SPARE PARTS
In your rear panel or front panel order, please specify the serial number and the
full monitor code as found in the type shield on the rear panel.
The part is recommended for stock.
The part is sold as an accessory.
Figure 5.20 Video control board block diagram, parts layout and
timing diagram
(board modification level 9 and higher)
12 APPENDICES
(See the preceding pages for NIBP, SpO2, and basic strings).
SpO2 Reserved
Status Status
For example:
740
Command/Info String
CARDIOCAP™ command/
info string identification
RES for reset, POW for power-up
Program code
See figure below for the correct DIP switch settings in the printer.