Technical Spec Barh 2 Part 3 of 6 1564812856

CLAUSE NO.
GENERAL TECHNICAL REQUIREMENTS
IS:4540 Specification for monory-

stallines rectifire assembly
equipment
IS:4671 Expanded polystyrene for

thermal insulation purpose
IS:4736 Hot dip zinc coating on

steel tubes
IS:4894 Centrifugal fans
IS:5456 Code of practice for testing

of positive displacement type
air compressors and exhauster
(For Test Tolerance Only)
IS:5749 Forged ramshorn hooks Entwurf DIN 15402

Blett 1
Entwurf DIN 15402
BS 3017-1958
IS:6392 Steel pipe flanges BS 4504 : 1969
IS:6524 Code of practice for

Part-I design of tower cranes
Static and rail mounted BS 2799 : 1956
IS:7098 Cross linked Polyethylene Standard No. 1 to

insulated PVC sheathed IPCEA (USA) Pub.
cables No. 5-66-524
IS:7373 Specification for wrought

aluminium and aluminium
sheet and strips
IS:7938 Air receivers for compressed

air installation
ISO:1217 Displacement compressor-Acceplance test
ASHRAE-33 Methods of testing for rating of forced circulation air cooling

and air heating coils.
ASHRAE-52-76 Air cleaning device used in general ventilation for removing

particle matter.
LOT-IA PROJECTS TECHNICAL SPECIFICATION GENERAL TECHNICAL PAGE

FLUE GAS DESULPHURISATION (FGD) SECTION – VI, PART-C REQUIREMENTS 50 OF 83
SYSTEM PACKAGE BID DOC. NO. CS-0011-109(1A)-2
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ASHRAE-22-72 Method of testing for rating of water cooled refrigerant

condensers.
ASHRAE 23-67 Methods of testing for rating of positive displacement

refrigerant compressors.
ARI-450-6 Standard for water cooled refrigerant condensers.
ARI-550 Standard for centrifugal water chilling packages.
ARI-410 Standard for forced circulation air cooling and air heating coils
ARI-430/435 Central station AHU/Application of Central Station AHU

BS:848 Fans
(Part-1,2)
BS:400 Low carbon steel cylinders for the storage & transport of
permanent gases.
BS:401 Low carbon steel cylinders for the storage & transport of
liquified gases.
CTI Code Acceptance test code for Water Cooling Tower.
ACT-105
ANSI-31.5 Refrigerant piping
ASME-PTC- Atmospheric Water Cooling Equipment

23-1958
AMCA A-21C Test Code for air moving devices
API:618 Reciprocating Compressor for general refinary services.
HYDRAULIC INSTITUTE STANDARDS.
HYDRANT SYSTEM MANUALS OF TAC.
TAC MANUALS OF SPRAY SYSTEM
NFPA USA/ NSC UK/ UL USA/ FM USA STANDARDS.
INDIAN EXPLOSIVES ACT.
INDIAN FACTORIES ACT.
STANDARD OF TUBULAR EXCHANGER MANUFACTURER'S ASSOCIATION.

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CLAUSE NO.
CODE AND STANDARD FOR CIVIL WORKS
Some of the applicable Standards, Codes and references are as follows:
Excavation & Filling

IS: 2720 (Part-II, IV TO VIII, XIV, XXI, XXIII, XXIV, XXVII TO XXIX, XL) Methods of
test for soils-determination for water content etc.
IS: 4701 Code of practice for earth work on canals.
IS: 9758 Guide lines for Dewatering during construction.
IS: 10379 Code of practice for field control of moisture and compaction of
soils for embankment and sub-grade.
Properties, Storage and Handling of Common Building Materials
IS: 269 Specification for ordinary Portland cement, 33 grade.
IS: 383 Specification for coarse and fine aggregates from natural sources
for concrete.
IS: 432 Specification for mild steel and (Parts 1&2) medium tensile steel
bars and hard-drawn steel wires for concrete reinforcement.
IS: 455 Specification for Portland slag cement.
IS: 702 Specification for Industrial bitumen.
IS: 712 Specification for building limes.
IS: 808 Rolled steel Beam channel and angle sections.
IS: 1077 Specification for common burnt clay building bricks.
IS: 1161 Specification of steel tubes for structural purposes.
IS: 1363 Hexagon head Bolts, Screws and nuts of production grade C.
IS: 1364 Hexagon head Bolts, Screws and Nuts of Production grade A & B.
IS: 1367 Technical supply conditions for Threaded fasteners.
IS: 1489 Specification for Portland-pozzolana cement:

(Part-I) Fly ash based.

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(Part-II) Calcined clay based.
IS: 1542 Specification for sand for plaster.
IS: 1566 Specification for hard-drawn steel wire fabric for concrete
reinforcement.
IS: 1786 Specification for high strength deformed bars for concrete
reinforcement.
IS: 2062 Specification for steel for general structural purposes.
IS: 2116 Specification for sand for masonry mortars.
IS: 2386 Testing of aggregates for concrete.

(Parts-I to VIII)
IS: 3150 Hexagonal wire netting for general purpose.
IS: 3495 Methods of tests of burnt clay building bricks.

(Parts-I to IV)
IS: 3812 Specification for fly ash, for use as pozzolana and admixture.
IS: 4031 Methods of physical tests for hydraulic cement.
IS: 4032 Methods of chemical analysis of hydraulic cement.
IS: 4082 Recommendations on stacking and storage of construction

materials at site.
IS: 8112 Specification for 43 grade ordinary portland cement.
IS: 8500 Medium and high strength structural steel.
IS: 12269 53 grade ordinary portland cement.
IS: 12894 Specification for Fly ash lime bricks.
Cast-In-Situ Concrete and Allied Works
IS: 280 Specification for mild steel wire for general engineering purposes.
IS: 456 Code of practice for plain and reinforced concrete.

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IS: 457 Code of practice for general construction of plain & reinforced
concrete for dams & other massive structures.
IS: 516 Method of test for strength of concrete.
IS: 650 Specification for standard sand for testing of cement.
IS: 1199 Methods of sampling and analysis of concrete.
IS: 1791 General requirements for batch type concrete mixers.
IS: 1838 Specification for preformed fillers for expansion joints in

(Part-I) concrete pavements and structures (non-extruding and resilient
type).
IS: 2204 Code of practice for construction of reinforced concrete shell roof.
IS: 2210 Criteria for the design of reinforced concrete shell structures and
folded plates.
IS: 2438 Specification for roller pan mixer.
IS: 2502 Code of practice for bending and fixing of bars for concrete
reinforcement.
IS: 2505 General requirements for concrete vibrators, immersion type.
IS: 2506 General requirements for concrete vibrators, screed board type.
IS: 2514 Specification for concrete vibrating tables.
IS: 2645 Specification for Integral cement water proofing compounds.
IS: 2722 Specification for portable swing weigh batches for concrete.
(single and double bucket type)
IS: 2750 Specification for Steel scaffolding.
IS: 2751 Code of practice for welding of mild steel plain and deformed bars
for reinforced concrete construction.
IS: 3025 Methods of sampling and test waste water.
IS: 3366 Specification for Pan vibrators.
IS: 3370 Code of practice for concrete structures for the storage of

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(Part I to IV) liquids.
IS: 3414 Code of practice for design and installation of joints in buildings.
IS: 3550 Methods of test for routine control for water used in industry.
IS: 3558 Code of practice for use of immersion vibrators for consolidating
concrete.
IS: 4014 Code of practice for steel tubular scaffolding.

(Parts I & II)
IS: 4326 Code of practice for earthquake resistant design and construction
of buildings.
IS: 4461 Code of practice for joints in surface hydro-electric power stations.
IS: 4656 Specification for form vibrators for concrete.
IS: 4925 Specification for batching and mixing plant.
IS: 4990 Specification for plywood for concrete shuttering work.
IS: 4995 Criteria for design of reinforced concrete bins for the storage
(Parts I & II) of granular and powdery materials.
IS: 5256 Code or practice for sealing joints in concrete lining on canals.
IS: 5525 Recommendations for detailing of reinforcement in reinforced

concrete work.
IS: 5624 Specification for foundation bolts.
IS: 6461 Glossary of terms relating to cement concrete.
IS: 6494 Code of practice for water proofing of underground water

reservoirs and swimming pools.
IS: 6509 Code of practice for installation of joints in concrete pavements.
IS: 7861 Code of practice for extreme weather concreting. (Parts I & II)
IS: 9012 Recommended practice for shot concreting.
IS: 9103 Specification for admixtures for concrete.

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IS: 9417 Recommendations for welding cold worked steel bars for
reinforced concrete construction.
IS: 10262 Recommended guidelines for concrete mix design.
IS: 11384 Code of practice for composite construction in structural steel and
concrete.
IS: 11504 Criteria for structural design of reinforced concrete natural draught
cooling towers.
IS: 12118 Specification for two-parts poly sulphide.
IS: 12200 Code of practice for provision of water stops at transverse

contraction joints in masonry and concrete dams.
IS: 13311 Method of non-destructive testing of concrete.

Part-1 Ultrasonic pulse velocity.
Part-2 Rebound hammer.
SP:23 Handbook of concrete mixes
SP: 24 Explanatory Handbook on IS: 456-1978
SP: 34 Handbook on concrete reinforcement and detailing.
Precast Concrete Works
SP: 7(PartVI/ National Building Code- Structural design of

prefabrication and Sec.7) systems building.
IS: 10297 Code of practice for design and construction of floors and roofs
using precast reinforced/prestressed concrete ribbed or cored
slab units.
IS: 10505 Code of practice for construction of floors and roofs using pre-cast
reinforced concrete units.
Masonary and Allied Works
IS: 1905 Code of Practice for Structural Safety of Buildings-Masonry walls.
IS: 2212 Code of Practice for Brickwork.

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IS: 2250 Code of Practice for Preparation and use of Masonry Mortar.
SP: 20 Explanatory hand book on masonry code.
Sheeting Works
IS:277 Galvanised steel sheets (plain or corrugated).
IS: 459 Unreinforced corrugated and semi-corrugated asbestos cement

sheets.
IS: 513 Cold-rolled carbon steel sheets.
IS: 730 Specification for fixing accessories for corrugated sheet

roofing.
IS: 1626 Specification for Asbestos cement building pipes and pipe
fittings, gutters and gutter fittings and roofing fittings.
IS: 2527 Code of practice for fixing rain water gutters and down pipe for
roof drainage.
IS: 3007 Code of practice for laying of asbestos cement sheets.
IS: 5913 Methods of test for asbestos cement products.
IS: 7178 Technical supply conditions for tapping screw.
IS: 8183 Bonded mineral wool.
IS: 8869 Washers for corrugated sheet roofing.
IS: 12093 Code of practice for laying and fixing of sloped roof covering using
plain and corrugated galvanised steel sheets.
IS: 12866 Plastic translucent sheets made from thermosetting polyster resin
(glass fibre reinforced).
IS: 14246 Specification for continuously pre-painted galvanised steel sheets

and coils.
Fabrication and Erection of Structural Steel Work
IS: 2016 Specification for plain washers.

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IS: 814 Specification for covered Electrodes for Metal Arc Welding for
weld steel.
IS: 1852 Specification for Rolling and Cutting Tolerances for Hot rolled
steel products.
IS: 3502 Specifications for chequered plate.
IS: 6911 Specification for stainless steel plate, sheet and strip.
IS: 3757 Specification for high strength structural bolts
IS: 6623 Specification for high strength structural nuts.
IS: 6649 High Tensile friction grip washers.
IS: 800 Code of practice for use of structural steel in general building
construction.
IS: 816 Code of practice for use of Metal Arc Welding for General
Construction.
IS: 4000 Code of practice for assembly of structural joints using high
tensile friction grip fasteners.
IS: 9595 Code of procedure of Manual Metal Arc Welding of Mild Steel.
IS: 817 Code of practice for Training and Testing of Metal Arc Welders.
IS: 1811 Qualifying tests for Metal Arc Welders (engaged in welding
structures other than pipes).
IS: 9178 Criteria for Design of steel bins for storage of Bulk Materials.
IS: 9006 Recommended Practice for Welding of Clad Steel.
IS: 7215 Tolerances for fabrication steel structures.
IS: 12843 Tolerance for erection of structural steel.
IS: 4353 Recommendations for submerged arc welding of mild steel and
low alloy steels.
SP: 6 ISI Hand book for structural Engineers.

(Part 1 to 7)

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IS: 1608 Method of Tensile Testing of Steel products other than sheets,
strip, wire and tube.
IS: 1599 Method of Bend Tests for Steel products other than sheet, strip,
wire and tube
IS : 228 Methods of chemical Analysis of pig iron, cast iron and plain
carbon and low alloy steel.
IS : 2595 Code of Practice for Radio graphic testing.
IS : 1182 Recommended practice for Radiographic Examination of fusion

welded butt joints in steel plates.
IS : 3664 Code of practice for Ultra sonic Testing by pulse echo method.
IS : 3613 Acceptance tests for wire flux combination for submerged Arc
Welding.
IS : 3658 Code of practice for Liquid penetrant Flaw Detection.
IS : 5334 Code of practice for Magnetic Particle Flaw Detection of Welds.
Plastering and Allied Works
IS : 1635 Code of practice for field slaking of Building lime and preparation
of putty.
IS : 1661 Application of cement and cement lime plaster finishes.
IS : 2333 Plaster-of-paris.
IS : 2402 Code of practice for external rendered finishes.

IS : 2547 Gypsum building plaster.
IS : 3150 Hexagonal wire netting for general purpose.
Acid and Alkali Resistant Lining
IS : 158 Ready mixed paint, brushing, bituminous, black, lead free, acid,
alkali & heat resisting.
IS : 412 Specification for expanded metal steel sheets for general

purpose.

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IS : 4441 Code of practice for use of silicate type chemical resistant

mortars.
IS : 4443 Code of practice for use of resin type chemical resistant

mortars.
IS : 4456 Method of test for chemical resistant tiles.

(Part I & II)
IS : 4457 Specification for ceramic unglazed vitreous acid resistant tiles.
IS : 4832 Specification for chemical resistant mortars.
Part I Silicate type
Part II Resin type
Part III Sulphur type
IS : 4860 Specification for acid resistant bricks.
IS : 9510 Specification for bitumasitc, Acid resisting grade.
Water Supply, Drainage and Sanitation
IS : 458 Specification for concrete pipes.
IS : 554 Dimensions for pipe threads, where pressure tight joints are made
on thread.
IS : 651 Specification for salt glazed stoneware pipes.
IS : 774 Flushing cisterns for water closets and urinals.
IS : 775 Cast iron brackets and supports for wash basins and sinks.
IS : 778 Copper alloy gate, globe and check valves for water works
purposes.
IS : 781 Cast copper alloy screw down bib taps and stop valves for water
services.
IS : 782 Caulking lead.
IS : 783 Code of practice for laying of concrete pipes.

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IS : 1172 Basic requirements for water supply, drainage and sanitation.
IS : 1230 Cast iron rain water pipes and fittings.
IS : 1239 Mild steel tubes, tubulars and other wrought steel fittings.
IS : 1536 Centrifugally cast (Spun) iron pressure pipes for water, gas and
sewage.
IS : 1537 Vertically cast iron pressure pipes for water, gas and sewage.
IS : 1538 Cast iron fittings for pressure pipe for water, gas and sewage.
IS : 1703 Ball valves (horizontal plunger type) including float for water
supply purposes.
IS : 1726 Cast iron manhole covers and frames.
IS : 1729 Sand cast iron spigot and socket, soil, water and ventilating pipes,
fittings and accessories.
IS : 1742 Code of practice for building drainage.
IS : 1795 Pillar taps for water supply purposes.
IS : 1879 Malleable cast iron pipe fittings.
IS : 2064 Code of practice for selection, installation and maintenance of

sanitary appliances.
IS : 2065 Code of practice for water supply in building.
IS : 2326 Automatic flushing cisterns for urinals.
IS : 2470 Code of practice for installation of septic tanks.

(Part-I & II)
IS : 2501 Copper tubes for general engineering purposes.
IS : 2548 Plastic seat and cover for water-closets.
IS : 2556 Vitreous sanitary appliances (vitreous china).

(Part 1 to 15)
IS : 2963 Non-ferrous waste fittings for wash basins and sinks.

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IS : 3114 Code of practice for laying of cast iron pipes.
IS : 3311 Waste plug and its accessories for sinks and wash basins.
IS : 3438 Silvered glass mirrors for general purposes.
IS : 3486 Cast iron spigot and socket drain pipes.
IS : 3589 Electrically welded steel pipes for water, gas and sewage
(200mm to 2000mm nominal diameter).
IS : 3989 Centrifugally cast (Spun) iron spigot and socket soil, waste and
ventilating pipes, fittings and accessories.
IS : 4111 Code of practice for ancillary structure in sewerage system.

(Part I to IV)
IS : 4127 Code of practice for laying of glazed stone-ware pipes.
IS : 4764 Tolerance limits for sewage effluents discharged into inland-

surface waters.
IS : 4827 Electro plated coating of nickel and chromium on copper and

copper alloys.
IS : 5329 Code of practice for sanitary pipe work above ground for
buildings.
IS : 5382 Rubber sealing rings for gas mains, water mains and sewers.
IS : 5822 Code of practice for laying of welded steel pipes for water
supply.
IS : 5961 Cast iron grating for drainage purpose.
IS : 7740 Code of practice for road gullies.
IS : 8931 Cast copper alloy fancy bib taps and stop valves for water
services.
IS : 8934 Cast copper alloy fancy pillar taps for water services.
IS : 9762 Polyethylene floats for ball valves.
IS : 10446 Glossary of terms for water supply and sanitation.

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IS : 10592 Industrial emergency showers, eye and face fountains and

combination units.
IS : 12592 Specification for precast concrete manhole covers and frames.
IS : 12701 Rotational moulded polyethylene water storage tanks.
SP: 35 Hand book on water supply and drainage.

- Manual on Sewerage and sewage treatment (Published by CPH &
EEO) As updated.
Doors, Windows and Allied Works
IS : 204 Tower Bolts
Part-I Ferrous metals.
Part-II Nonferrous metals.
IS : 208 Door Handles.
IS : 281 Mild steel sliding door bolts for use with padlocks.
IS : 362 Parliament Hinges.
IS : 420 Specification for putty, for use on metal frames.
IS : 1003 Specification for timber panelled and glazed shutters-

Part-I door (Part-I) shutters.
IS : 1038 Steel doors, windows and ventilators.
IS : 1081 Code of practice for fixing and glazing of metal (steel and
aluminium) doors, windows and ventilators.
IS : 1341 Steel butt hinges.
IS : 1361 Steel windows for industrial buildings.
IS : 1823 Floor door stoppers.
IS : 1868 Anodic coatings on Aluminium and its alloys.
IS : 2202 Specification for wooden flush door shutters (solid core type);
(Part-II) particle board face panels and hard board face panels

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IS:2209 Mortice locks (vertical type).
IS:2553 Safety glass
IS:2835 Flat transparent sheet glass.
IS:3548 Code of practice for glazing in buildings.
IS:3564 Door closers (Hydraulically regulated).
IS : 3614 Fire check doors; plate, metal covered and rolling type.
IS:4351 Steel door frames.
IS:5187 Flush bolts.
IS:5437 Wired and figured glass
IS:6248 Metal rolling shutters and rolling grills.
IS:6315 Floor springs (hydraulically regulated) for heavy doors.
IS:7196 Hold fasts.
IS:7452 Hot rolled steel sections for doors, windows and ventilators.
IS:10019 Mild steel stays and fasteners.
IS:10451 Steel sliding shutters (top hung type).
IS:10521 Collapsible gates.
R oof Water Proofing and AlliedWorks
IS:1203 Methods of testing tar and bitumen.
IS:1322 Specification for bitumen felts for water proofing and damp
proofing.
IS:1346 Code of practice for water proofing of roofs with bitumen felts.
IS:1580 Specification for bituminous compound for water proofing and

caulking purposes.

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IS:3067 Code of practice for general design details and preparatory work
for damp proofing and water proofing of buildings.
IS:3384 Specification for bitumen primer for use in water proofing and
damp proofing.
Floor Finishes and Allied Works
IS:1237 Specification for cement concrete flooring tiles.
IS:1443 Code of practice for laying and finishing of cement concrete

flooring tiles.
IS:2114 Code of practice for laying in-situ terrazzo floor finish.
IS:2571 Code of practice for laying in-situ cement concrete flooring.
IS:3462 Specification for unbacked flexible PVC flooring.
IS:4971 Recommendations for selection of industrial floor finishes.
IS:5318 Code of practice for laying of flexible PVC sheet and tile
flooring.
IS:8042 Specification for white portland cement.
IS:13801 Specification for chequered cement concrete flooring tiles.
Painting and Allied Works
IS:162 Specification for fire resisting silicate type, brushing, for use on
wood, colour as required.
IS:1477 Code of practice for painting of ferrous metals in buildings.

Part-I Pretreatment.
Part-II Painting.
IS:1650 Specification for colours for building and decorative finishes.
IS:2074 Specification for red oxide-zinc chrome, priming, ready mixed

paint air drying.
IS:2338 Code of practice for finishing of wood and wood based

materials.
Part-I Operations and workmanship

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Part-II Schedules
IS:2395 Code of practice for painting concrete, masonry and plaster

surfaces.
Part-I Operations and workmanship.
Part-II Schedule.
IS:2524 Code of practice for painting of nonferrous metals in buildings.
Part-I Pretreatment.
Part-II Painting.
IS:2932 Specification of synthetic enamel paint, exterior, under-coating

and finishing.
IS:2933 Specification enamel paint, under coating and finishing.

IS:4759 Code of practice for hot dip zinc coating on structural steel and
other allied products.
IS:5410 Specification for cement paint
IS:5411 Specification for plastic emulsion paint-for exterior use
(Part-I)
IS:6278 Code of practices for white washing and colour washing.
IS:10403 Glossary of terms relating to building finishes.
Piling and Foundation
IS:1080 Code of practice for design and construction of simple spread
foundations.
IS:1904 Code of practice for design and construction of foundations in
Soils; General Requirements.
IS:2911 Code of practice for designs and construction of Pile
foundations (Relevant Parts).
IS:2950 Code of practice for designs and construction of Raft
(Part-I) foundation.
IS:2974 Code of practice for design and construction of machine
(Part-I TO V) foundations.
IS:6403 Code of practice for determination of Allowable Bearing
pressure on Shallow foundation.

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IS:8009 Code of practice for calculation of settlement of foundation

subjected to symmetrical vertical loads.
Part-I Shallow foundations.
Part-II Deep foundations.
IS:12070 Code of practice for design and construction of shallow
foundations on rocks.
DIN:4024 Flexible supporting structures for machines with rotating
machines.
VDI:2056 Criteria for assessing mechanical vibrations of machines.
VDI:2060 Criteria for assessing rotating imbalances in machines.
Stop Log and Trash Rack
IS:4622 Recommendations for fixed - wheel gates structural design.
IS:5620 Recommendations for structural design criteria for low head slide
gates.
IS:11388 Recommendations for design of trash rack for intakes.
IS:11855 General requirements for rubber seals for hydraulic gates.
Roads
IRC:5 Standard specifications and Code of practice for road bridges,
section-I general Features of Design.
IRC:14 Recommended practice of 2cm thick bitumen and tar carpets.
IRC:16 Specification for priming of base course with bituminous
primers.
IRC:19 Standard specifications and code of practice for water bound
macadam.
IRC:21 Standard specifications and Code of practice for road bridges,
section-III - Cement concrete (plain and reinforced).
IRC:34 Recommendations for road construction in waterlogged areas.
IRC:36 Recommended practice for the construction of earth
embankments for road works.
IRC:37 Guidelines for the Design of flexible pavements.
IRC:56 Recommended practice for treatment of embankment slopes for
erosion control.
IRC:73 Geometric design standards for rural (non-urban) highways.
IRC:86 Geometric Design standards for urban roads in plains.

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IRC:SP:13 Guidelines for the design of small bridges & culverts.

IRC - Public- Ministry of Surface Transport (Roads Wing), Specifications
ation for road and bridge works.
IS:73 Specification for paving bitumen
Loadings
IS:875 Code of practice for design loads other than earthquake) for
(Pt. I to V) buildings and structures.
IS:1893 Criteria for earthquake resistant design of structures.
IS:4091 Code of Practice for design and construction of foundation for
transmission line towers & poles.
IRC:6 Standard specifications & code of practice for road bridges,
Section-II Loads and stresses.
M.O.T. Deptt. of railways Bridge Rules.
Safety
IS:3696 Safety code for scaffolds and ladders.
(Part I & II)
IS:3764 Safety code for excavation work.
IS:4081 Safety code for blasting and related drilling operations.
IS:4130 Safety code for demolition of buildings.
IS:5121 Safety code for piling and other deep foundations.
IS:5916 Safety code for construction involving use of hot bituminous
materials.
IS:7205 Safety code for erection on structural steelwork.
IS:7293 Safety code for working with construction machinery.
IS:7969 Safety code for handling and storage of building materials
IS:11769 Guidelines for safe use of products containing asbestos.
- Indian Explosives Act. 1940 as updated.
Architectural design of buildings
SP:7 National Building Code of India
SP:41 Hand book on functional requirements of buildings (other than

industrial buildings)

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Miscellaneous
IS:802 Code of practice for use of structural steel in
(Relevant parts) overhead transmission line towers.
IS:803 Code of practice for design, fabrication and erection of vertical

mild steel cylindrically welded in storage tanks.
IS:10430 Creteria for design of lined canals and liner for selection of type of
lining.
IS:11592 Code of practice for selection and design of belt conveyors.
IS:12867 PVC handrails covers.
CIRIA Design and construction of buried thin-wall pipes.
Publication
REFERENCE CODES AND STANDARDS FOR CONTROL AND

INSTRUMENTATION
The design, manufacture, inspection, testing & installation of all equipment and
system covered under this specification shall conform to the latest editions of codes
and standards mentioned below and all other applicable VDE, IEEE, ANSI, ASME,
NEC, NEMA, ISA AND Indian Standards and their equivalents.
Temperature Measurements
1. Instrument and apparatus for temperature measurement - ASME PTC 19.3

(1974).
2. Temperature measurement - Thermocouples ANSI MC 96.1 - 1982.
3. Temperature measuremnet by electrical Resistance thermometers - IS:2806.
4. Thermometer - element - Platinum resistance - IS:2848.
Pressure Measurements
1. a) Instruments and apparatus for pressure measurement - ASME PTC

19.2 (1964).
b) Electonic transmitters BS:6447.
2. Bourdon tube pressure and vacuum gauges - IS:3624 - 1966.
3. Process operated switch devices (Pr. Switch) BS-6134.

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Flow Measurements
Instruments and apparatus for flow measurements - ASME PTC 19.5 (1972) Interim
supplement, Part-II.
Measurement of fluid flow in closed conduits - BS-1042.
Electronic Measuring Instrument & Control Hardware/ Software
1. Automatic null balancing electrical measuring instruments - ANSI C 39.4

(Rev. 1973): IS:9319.
2. Safety requirements for electrical and electronic measuring and controling

instrument - ANSI C 39.5 - 1974.
3. Compatability of analog signals for electronic industrial process instruments -

ISA - S 50.1 (1982) ANSI MC 12.1 - 1975.
4. Dynamic response testing of process control instrumentation ISA - S 26

(1968).
5. Surge Withstand Capability (SWC) tests - ANSI C 37.90 a/IEEE-472 or

suitable class of IEC-255-4 equivalent to ANSI C37.90a/IEEE-472.
6. Printed circuit boards - IPC TM - 650, IEC 326 C.
7. General requirement and tests for printed wiring boards - IS 7405 (Part-I)
1973.
8. Edge socket connectors - IEC 130-11.
9. Requirements and methods of testing of wire wrap terminations DIN 41611

Part-2.
10. Dimensions of attachment plugs & receptacles - ANSI C 73 - 1973

(Supplement ANSI C 73 a - 1980).
11. Direct acting electrical indicating instrument - IS:1248 - 1968 (R).
12. Standard Digital Interface for Programmable Instrumentation - IEEE-488.2 -

1990.
13. Information Processing Systems - Local Area Networks - Part 2 : Logical Link
Control - IEEE-802.2 - 1989.
14. Standard for Local Area Networks : Carrier Sense Multiple Access with
Collision Detection - IEEE-802.3 - 1985.
15. Supplements A, B, C and E to Carrier Sense Multiple Access with Collision

Detection - IEEE-802.3 - 1988.

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16. Standard for Local Area Networks : Token - Passing Bus Access Method -
IEEE-802.4 - 1985.
17. Standard for Local Area Networks : Token - Ring Access Method and
Physical Layer Specification - IEEE-802.5 - 1985.
18. IEEE Guide to Software Requirements Specifications - IEEE-830 - 1984.
19. Hardware Testing of Digital Process Computers - ISA RP55.1 - 1983.
20. Electromagnetic Susceptibility of Process Control Instrumentation - SAMA

PMC 33.1 - 1978.
21. Interface Between the Data Terminal Equipment and Data Circuit -
Terminating Equipment Employing Serial Binary Data Interchange - EIA-232-
D-1987.
22. Electromagnetic Compatibility for Industrial Process Measurement and

Control Equipment, Part 3 : Radiated Electromagnetic Field Requirements -
IEC 801-3-1984.
Instrument Switches and Contact
1. Contact rating - AC services NEMA ICS 2 - 1978 (with revision through May
1983), Part - 2-125, A6000.
2. Contact rating - DC services NEMA ICS 2-1978 Part-2 125, N600.
Enclosures
1. Type of Enclosures - NEMA ICS Part - 6 - 1978 (with Rev. 1 4/80) through
110.22 (Type 4 to 13).
2. Racks, panels and associated equipment - EIA : RS - 310 C- 1983 (ANSI C

83.9 - 1972).
3. Protection class for Enclosures, cabinets, control panels & desks - IS:2147 -
1962.
Apparatus, enclosures and installation practices in hazardous area
1. Classification of hazardous area - NFPA 70 - 1984, Article 500.
2. Electrical Instruments in hazardous dust location - ISA - 512.11, 1973.
3. Instrinsically safe apparatus - NFPA 493 1978.
4. Purged and pressurised enclosure for electrical equipment in hazardous

location - NFPA 496-1982.
5. Enclosures for Industrial Controls and Systems - NEMA IS 1.1 - 1977.

Page 172 of 498

CLAUSE NO.
Sampling System
1. Stainless steel material of tubing and valves for sampling system - ASTMA
296-82, Grade 7 P 316.
2. Submerged helical coil heat exchangers for sample coolers ASTM D11 92-
1977.
3. Water and steam in power cycle - ASME PTC 19.11.
4. Standard methods of sampling system - ASTM D 1066-99.
Annunciators
1. Specifications and guides for the use of general purpose annunciators - ISA
S 19.1, 1979.
2. Surge withstand capability tests - ANSI C 37.90a - 1989/IEEE-472 or suitable

class of IEC 255-4 equivalent to ANSI C37.90a 1989/IEEE-472
3. Damp heat cycling test - IS:2106
4. Specification for Electromagnetic Susceptibility - SAMA DMC 33, 1/78
Protections
1. Relays and relay system associated with electric power apparatus. ANSI C
37.90, 1 - 1989.
2. General requirements & tests for switching devices for control and auxiliary
circuits including contactor relays - IS:6875 (Part-I) - 1973.
3. Turbine water damage prevention - ASME TDP-1-1980.
4. Boiler safety interlocks - NFPA 85 - 2011 or latest version.
UPS System
1. Practices and requirements for semi-conductor power rectifiers - ANSI C

34.2, 1973.
2. Relays and relays system associated with electrical power apparatus - ANSI
C 3.90 - 1983.
3. Surge withstand capability test - ANSI C 37.90 1 -1989.
4. Performance testing of UPS - IEC 146.
5. Stationary cells & Batteries Lead Acid type (with tubular positive plates)
specification IS-1651-1991.

Page 173 of 498

CLAUSE NO.
6. Recommended practice for sizing large lead storage batteries for generating
stations & sub-stations - IEEE-485-1985.
7. Printed Circuit Board - IPC TM 650, IEC 326C.
8. General Requirements & tests for printed wiring boards, IS:7405 (Part-I)
1973.
Control Valves
1. Control valve sizing - Compressible & Incompressible fluids - ISA S 75.01-

1985.
2. Face to face dimensions of control valves - ANSI B 16.00 - 1973.
3. ISA Hand Book of Control Valves - (ISBN : B: 1047-087664-234-2).
4. Codes for pressure piping - ANSI B 31.1
5. Control Valve leak class - ISA RP 39.6
Process Connection & Piping
1. Codes for pressure piping "power piping" - ANSI B 31.1.
2. Seamless carbon steel pipe ASTM - A - 106.
3. Forged & Rolled Alloy steel pipe flanges, forged fittings and valves and parts
- ASTM - A - 182.
4. Material for socket welded fittings - ASTM - A - 105.
5. Seamless ferritic alloy steep pipe - ASTM - A - 335.
6. Pipe fittings of wrought carbon steel and alloy steel - ASTM - A - 234.
7. Composition bronze of ounce metal castings - ASTM - B - 62.
8. Seamless Copper tube, bright annealed - ASTM - B - 168.
9. Seamless copper tube - ASTM - B - 75.
10. Dimension of fittings - ANSI - B - 16.11.
11. Valves flanged and butt welding ends - ANSI - B - 16.34.
Instrument Tubing
1. Seamless carbon steel pipe - ASTM - A 106.
2. Material of socketweld fittings - ASTM - A105.
3. Dimensions of fittings - ANSI - B - 16.11.

Page 174 of 498

CLAUSE NO.
4. Code for pressure piping, welding, hydrostatic testing - ANSI B 31.1.
Cables
1. Thermocouples extension wires/cables - ANSI MC 96.1 - 1992.
2. Requirements for copper conductor-Wiring cables for telecommunications &

information processing system - VDE:0815.
3. Colour coding of single or multi-pair cables - ICEA - S - 61-402 (third edition)

NEMA WCS - 1979 with revisions thorugh 2/83.
4. Insulation & Sheathing compounds for cables : VDE 0207 (Part-4, 5 & 6).
5. Guide design and installation of cable systems in power generating stations (

insulation, jacket materials) - IEEE Std. 422-1977.
6. Rules for Testing insulated cables and flexible cables : VVDE - 0472
7. Requirements of vertical flame propagation test - IEEE 383 - 1974 (R 1980)
8. Standard specification for tinned soft or annealed copper wire for electrical
purpose - ASTM B-33-81.
9. Oxygen index and temperature index test - ASTM D - 2863.
10. Smoke density measurement test - ASTMD - 2843.
11. Acid gas generation test - IEC - 754 - 1.
12. Swedish Chimney test - SEN - 4241475 (F3).
13. Teflon (FEP) insulation & sheath test - ASTMD - 2116.
14. Thermocouple compensating cables - Testing requirements & sampling plan

IS:8784.
15. PVC insulated electric cables for working voltage upto and including 1100 V -
IS:1554 (Part-I).
Cable Trays, Conduits
1. Guide for design and installation of cable systems in power generating

staiton (Cable trays, support systems, conduits) - IEEE Std. 422, 1977,
NEMA VE-1 1979, NFPA 70-1984.
2. -do- Test Standards. NEMA VE-1-1979.
3. Zinc coating "hot dip" on assembled products for galvanising of carbon steel
cable trays - ASTMA - 386-78.

Page 175 of 498

CLAUSE NO.
Public Address System
1. Specifications for lod speakers - IS:7741 (Part-I, II and III)
2. Code of safety requirement for electric mains operated audio amplifiers -

IS:1301
3. Specification for Public Address Amplifiers - IS:10426.
4. Code of practice for outdoor installation of PA system - IS:1982.
5. Code of practice for installation for indoor amplifying and sound distribution
system - IS:1881.
6. Basic environmental testing procedures for electronic and electrical items -
IS:9000.
7. Characteristics and methods of measurements for sound system equipment -
IS:9302
8. Code of practice of electrical wiring installations (System voltage not
exceeding 650 volts) - IS:732
9. Rigid steel conduits for electric wiring - IS:9537 (Part-I and II)
10. Fittings for rigid steel conduits for electrical wiring - IS:2667
11. Degree of protection provided by enclosure for low voltage switchgear and
control gear - IS:2147.
Vibration Monitoring System
1. API 670 - 1994
2. BS : 4675 Part-2

Page 176 of 498

ANNEXURE-I
MANUFACTURER’S NAME AND
ADDRESS MANUFACTURING QUALITY PLAN PROJECT :
ITEM : QP NO.: PACKAGE :
MFGR.’s REV.NO.:
LOGO
SUB-SYSTEM: DATE: CONTRACT NO. :
PAGE: …. OF…. MAIN-SUPPLIER:
SL. COMPONENT & CHARACTERISTICS CLASS TYPE OF QUANTUM REFERENCE ACCEPTANCE FORMAT OF AGENCY REMARKS
NO OPERATIONS CHECK OF CHECK DOCUMENT NORMS RECORD
M C/N M C N
1. 2. 3. 4. 5. 6. 7. 8. 9. D* ** 10. 11.
LEGEND: * RECORDS, INDENTIFIED WITH “TICK” (  ) SHALL BE DOC. NO.: REV…… CAT…..
ESSENTIALLY INCLUDED BY SUPPLIER IN QA DOCUMENTATION.
** M: MANUFACTURER/SUB-SUPPLIER C: MAIN SUPPLIER, N: NTPC
P: PERFORM W: WITNESS AND V: VERIFICATION. AS APPROPRIATE,
MANUFACTURER/ MAIN-SUPPLIER CHP: NTPC SHALL IDENTIFY IN COLUM “N” AS ‘ W” FOR
SUB-SUPPLIER NTPC
SIGNATURE USE REVIEWED BY APPROVED BY APPROVAL
SEAL
FORMAT NO.: QS-01-QAI-P-09/F1-R1 1/1 ENGG. DIV./QA&I
LOT-IB PROJECTS TECHNICAL SPECIFICATION GENERAL TECHNICAL REQUIREMENT PAGE 76 OF 83

FLUE GAS DESULPHURISATION (FGD) SYSTEM PACKAGE SECTION – VI, PART-C
BID DOC. NO.:CS-0011-109(1B)-9
Page 177 of 498

ANNEXURE-II
SUPPLIER’S NAME AND ADDRESS
FIELD QUALITY PLAN PROJECT :
ITEM : QP NO.: PACKAGE :
SUPPLIER’S REV. NO.:
LOGO SUB-SYSTEM: DATE: CONTRACT NO. :
PAGE: …. OF…. MAIN-SUPPLIER:
SL. ACTIVITY AND CHARACTERISTICS / INSTRUMENTS CLASS OF TYPE OF QUANTUM REFERENCE ACCEPTANCE FORMAT OF REMARKS
NO OPERATION CHECK # CHECK OF CHECK DOCUMENT NORMS RECORD
1. 2. 3. 4. 5. 6. 7. 8. 9. D* 10.
DOC. NO.: REV……

LEGEND: * RECORDS, INDENTIFIED WITH “TICK” () SHALL BE
ESSENTIALLY INCLUDED BY SUPPLIER IN QA DOCUMENTATION.
LEGEND TO BE USED: CLASS # : A = CRITICAL, B=MAJOR, C=MINOR;
‘A’ SHALL BE WITNESSED BY NTPC FQA, ‘B’ SHALL BE WITNESSED BY
MANUFACTURER/ MAIN-SUPPLIER NTPC ERECTION / CONSTRUCTION DEPTT. AND ‘C’ SHALL BE FOR
SUB-SUPPLIER WITNESSED BY MAIN SUPPLIER (A & B CHECK SHALL BE NTPC CHP NTPC
SIGNATURE STAGE) USE REVIEWED BY APPROVED BY APPROVAL SEAL
FORMAT NO.: QS-01-QAI-P-09/F2-R1 1/1 ENGG. DIV./QA&I

BID DOC.NO.:CS-0011-109(1B)-9
Page 178 of 498

ANNEXURE-III
Project : Stage : LIST OF ITEMS REQUIRING QUALITY PLAN DOC. NO.:
Package : AND SUB-SUPPLIER APPROVAL REV. NO.:
Supplier : DATE :
Contractor No. : SUB-SYSTEM :
PAGE : OF
Item QP/ QP No. QP Sub. QP Proposed sub- Place Sub- Sub- Remarks
S. Insp. Schedul approval supplier suppliers supplier
N. Cat. e schedule approval Details
status / submissi
category on
schedule
LEGENDS
SYSTEM SUPPLIER/SUB-SUPPLIER APPROVAL STATUS CATEGORY (SHALL BE FILLED BY NTPC)
A – For these items proposed vendor is acceptable to NTPC. To be indicated with letter “A” in the list alongwith the condition of approval, if any.
DR – For these items “Detailed required” for NTPC review. To be identified with letter “DR” in the list.
NOTED – For these items vendors are approved by Main Supplier and accepted by NTPC without specific vendor approval from NTPC. To be identified with “NOTED.’
QP/INSPN CATEGORY:
CAT-I : For these items the Quality Plans are approved by NTPC and the final acceptance will be on physical inspection witness by NTPC.
CAT-II : For these items the Quality Plans approved by NTPC. However no physical inspection shall be done by NTPC. The final acceptance by NTPC shall be on the basis review of documents as per
approved QP.
CAT-III : For these items Main Supplier approves the Quality Plans. The final acceptance by NTPC shall be on the basis certificate of conformance by the main supplier.
UNITS/WORKS : Place of manufacturing Place of Main Supplier of multi units/works.
FORMAT NO.: QS-01-QAI-P-1/F3-R0 1/1 Engg. Div. / QA&I

BID DOC.NO.:CS-0011-109(1B)-9
Page 179 of 498

ANNEXURE-IV
Project : Stage : STATUS OF ITEM REQUIRING QP& DOC. NO.:
Package : SUB-SUPPLIER APPROVAL REV. NO.:
Contractor : DATE :
Contractor No. :
PAGE : OF
Item / Service QP/ QP Sub. Date Date Status Proposed Sub-suppliers Place of Approva Sub- Remarks
S. N. Insp. Schedule of of Code manufacturing l Status supplier
Cat. Approval sub- comm C/II/I works detail
schedule missio t Appl. submissio
n n schedule
FORMAT 1/1 Engg. Div. / QA&I
LOT-IA PROJECTS TECHNICAL SPECIFICATION GENERAL TECHNICAL PAGE 79 OF 83

STEAM GENERATOR ISLAND PACKAGE SECTION – VI, PART-C REQUIREMENT
BID DOC.NO.:CS-0011-109(1A)-2
Page 180 of 498

ANNEXURE-V
Project : Stage : FIELD WELDING SCHEDULE DOC. NO.:
Contractor : (To be raised by the contractor) REV. NO.:
Contractor No. : Welding Code: ……………………………………… DATE :
System : PAGE : OF
DRG No. for Weld Descripti Matl. Dimensio Process Type of Electrode WPS. Min. Heat treatment NDT REF Remarks
Sl. Location and on of Spec. ns of welding Weld filler spec. No. pre- method/
No. Identification mark parts to heat Temp. Holding Quantum Spec. ACC Norm
welded time No. Ref.
NOTES:
SIGNATURE
FORMAT 1/1 Engg. Div. / QA&I
LOT-IA PROJECTS TECHNICAL SPECIFICATION GENERAL TECHNICAL PAGE 80 OF 83

FLUE GAS DESULPHURISATION (FGD) SYSTEM PACKAGE SECTION – VI, PART-C REQUIREMENT
BID DOC.NO.:CS-0011-109(1A)-2
Page 181 of 498

CLAUSE NO.
GENERAL TECHNICAL REQUIREMENTS (Annexure-VI)
S.No Description of Drgs/Docs No

of No of CD
Prints
ROMs/DVDs/Portable
Hard Disk
1 Drawings, Data sheets, Design calculations, Purchase specifications and
other documents
First submission and
submission with major
changes
 Layout (A0&A1 sizes) 4 -
 Other
Drawings/Documents 2 -
(A0&A1 sizes)
 P&ID (All sizes) 4 -
a) Final drawings/documents 6 2
(Directly to site)
b) “As Built” 6 2
Drawing/Documents
(Directly to site)
c) Analysis reports of
Equipments / piping 2 2
/structures
components/system
employing software
packages as detailed in the
specifications.
2 Erection Manual (Directly to 4 sets 2
site)
3 Operation & Maintenance
manual 1 set --
i) First Submission
ii) Final Submission 4 sets 2

(Directly to site)
4 Plant Hand Book
i) First Submission 1 1
5 Commissioning and
Performance Test Procedure
manual 1 set --
i) First Submission
ii) Final Submission 4 sets 2

(Directly to site)
LOT-IB PROJECTS TECHNICAL SPECIFICATION GENERAL TECHNICAL PAGE

SYSTEM PACKAGE BID DOC.NO.:CS-0011-109(1B)-9 Annexure-VI
Page 182 of 498

CLAUSE NO.
GENERAL TECHNICAL REQUIREMENTS (Annexure-VI)
S.No Description of Drgs/Docs No of No of CD

Prints ROMs/DVDs/Portable
Hard Disk
6 Performance and Functional
Guarantee Test Report
i) First Submission 2 sets --
ii) Approved Copies 4 sets 2

(Direct to Site)
7 Project Completion Report 6 sets 2

(Directly to site)
8 QA programme including Organisation 1 --
for implementation and QA system
manual(with revisions)
9 Vendor details in respect of proposed 2 --
vendors including contractor’s
evaluation report.
10 Manufacturing QPs, Field QPs, Field
welding schedules and their reference
document like test procedures, WPS,
POR etc
i) For review/comment 1 --
ii) Approved final copies of Field 4 2

QPs, Field welding schedules
and their reference document
like test procedures, WPS,
POR etc (Direct to Site)
11 Welding Manual, Heat Treatment

Manuals, Storage & preservation
manuals
i) For review/comment 1 set --
ii) Approved copies

(Direct to Site) 4 sets 2
12 QA Documentation Package for items 2 sets 2

/ equipment manufactured and
despatched to site
13 QA Documentation Package for field 2 sets 2
activities on equipment/systems at
site
LOT-IB PROJECTS TECHNICAL SPECIFICATION GENERAL TECHNICAL PAGE

SYSTEM PACKAGE BID DOC.NO.:CS-0011-109(1B)-9 Annexure-VI
Page 183 of 498

CLAUSE NO.
ANNEXURE-VII
PRODUCT AREAS OF TRAINING REQUIEMENT
PRODUCT DESIGN Plant Visit Visit to Manufacturer’s Operation & Maintenance

Work of Plant
FGD
Layout & model of FGD area, cable & piping trestles etc. Familiarization with various Manufacturing process of Control philosophy
system and equipment Absorber and equipments operation, notices, logic &
FGD protection schemes, O&M
 Mass balance, Design, selection and sizing calculations of FGD Performance, data collection Welding process manual familiarization O&M
 Training on factors affecting sizing/ efficiency of FGD system, analysis and review issues.
equipments & auxiliaries Testing facilities
 Materials for FGD & selection O&M feed back Familiarization of special
 Basic concepts, Design and sizing calculations on slurry Product development in maintenance techniques
systems including piping, valves, etc.. Operation history of various process
 FGD electrical system equipments and system Special tool and tackles
 FGD control system Future plan for familiarization
Failure analysis technology induction
Erection strategies, erection procedures R&D work in progress
Performance as per applicable code and demonstration tests.
MANMONTH 2 0.5 0.5 6

ZLD System  Basic design features of ZLD system for FGD WWT Plant Operational feedback Training on ZLD Trouble shooting and
 Theory & principle of operation O&M history/ problems system for FGD fault analysis
(In Projects related to ZLD system Waste water Familiarization of
 Discussions on various measurement points, Types, Ranges
where ZLD and locations for the offered system System description, special maintenance
System is  Latest technological trends in ZLD system for FGD WWT Plant basic design and techniques
and design aspects engineering Special tool and
provided by Manufacturing tackles familiarization
 Software and model test
Contractor) process of ZLD
system equipments
Testing facilities
MANMONTH 0.5 0.25 0.25 1
TECHNICAL SPECIFICATION GENERAL TECHNICAL

LOT-IB PROJECTS SECTION-VI, PART-C REQUIREMENTS PAGE 83 OF 83
FLUE GAS DESULPHURISATION (FGD) SYSTEM PACKAGE BID DOC. NO.:CS-0011-109(1B)-9 ANNEXURE-VII
Page 184 of 498

Page 185 of 498
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Page 192 of 498
2X660 MW NTPC BARH STPP STAGE II SPECIFICATION No: PE-TS-443-(571-13000-
(FGD System Package) A)-A001
HVAC SYSTEM SECTION : I
PAINTING SPECIFICATIONS SUB-SECTION : C 2C
REV. 00
SECTION: I
SUB-SECTION: C 2C
REFER SECTION C2-A
Page 193 of 498

(FGD System Package) A)-A001
TECHNICAL SPECIFICATION SUB-SECTION : C-3
(ELECTRICAL PORTION) REV. 00
SECTION: I
SUB-SECTION: C-3
TECHNICAL SPECIFICATION (ELECTRICAL PORTION)
Page 194 of 498

2 X 660MW BARH STPP STAGE-II
(FGD System Package)
TECHNICAL SPECIFICATION
AC & VENTILATION SYSTEM

(ELECTRICAL PORTION)
BHARAT HEAVY ELECTRICALS LIMITED

POWER SECTOR
PROJECT ENGINEERING MANAGEMENT
NOIDA, UP [INDIA]
Page 195 of 498

TITLE: SPECIFICATION NO.
ELECTRICAL EQUIPMENT SPECIFICATION
FOR
AC&VENTILATIONSYSTEM VOLUME NO. : II-B
2 X 660MW BARH STPP STAGE–II -FGD SECTION: I
REV NO. : 00 DATE: 03.01.2019
SHEET: 1 OF 1
CONTENTS
SECTION TITLE NO OF SHEETS
I SPECIFIC TECHNICAL REQUIREMENTS 3
I ELECTRICAL SCOPE BETWEEN BHEL & VENDOR (ANNEURE-I) 2
I ELECTRICAL LOAD DATA FORMAT (ANNEXURE-II) 1
I CABLE SCHEDULE FORMAT (ANNEXURE-III) 1
I TECHNICAL SPECIFICATION FOR MOTORS 9
I MOTOR DATASHEET-A 2
I MOTOR DATASHEET-C 2
II STANDARD SPECIFICATION FOR LV MOTORS 5
II REFERENCE QUALITY PLAN 3
II TECHNICAL SPECIFICATION FOR CABLE TRAYS & ACCESSORIES 5
II TYPICAL DETAILS OF CABLE TRAYS AND ACCESSORIES 2
The requirements mentioned in Section-I shall prevail and govern in case of conflict between the
same and the corresponding requirements mentioned in the descriptive portion in Section-II.
Page 196 of 498

TITLE : SPECIFICATION NO.
FOR VOLUME NO. : II-B
AC & VENTILATION SYSTEM SECTION : I
2 X 660MW BARH STPP STAGE–II -FGD REV NO. : 00 DATE : 03.01.2019
SHEET : 1 OF 3
TECHNICAL SPECIFICATION
FOR
AC & VENTILATION SYSTEM
(ELECTRICAL PORTION)
Page 197 of 498

SHEET : 2 OF 3
1.0 EQUIPMENT & SERVICES TO BE PROVIDED BY BIDDER:
a) Services and equipment as per “Electrical Scope between BHEL and Vendor”.
b) Any item/work either supply of equipment or erection material which have not
been specifically mentioned but are necessary to complete the work for trouble free
and efficient operation of the plant shall be deemed to be included within the scope
of this specification. The same shall be provided by the bidder without any extra
charge.
c) Supply of mandatory spares as specified in the specifications of mechanical
equipments.
d) Electrical load requirement for AC & VENTILATION SYSTEM (all AC & DC
loads at different voltage levels like 415V AC, 240 V AC, 220 V DC etc).
e) All equipment shall be suitable for the power supply fault levels and other climatic
conditions mentioned in the enclosed project information.
f) Bidder to furnish list of makes for each equipment at contract stage, which shall be
subject to customer/BHEL approval without any commercial and delivery
implications to BHEL
g) Various drawings, data sheets as per required format, Quality plans, calculations,
test reports, test certificates, operation and maintenance manuals etc shall be
furnished as specified at contract stage. All documents shall be subject to
customer/BHEL approval without any commercial implication to BHEL.
h) Motor shall meet minimum requirement of motor specification.
i) Vendor to clearly indicate equipment locations and local routing lengths in their
cable listing furnished to BHEL.
j) Cable BOQ worked out based on routing of cable listing provided by the vendor
for “ both end equipment in vendor’s scope”shall be binding to the vendor with
+10 % margin to take care of slight variation in routing length & wastages.
2.0 EQUIPMENT & SERVICES TO BE PROVIDED BY PURCHASER FOR

ELECTRICAL & TERMINAL POINTS:
Refer “Electrical Scope between BHEL and Vendor”.
3.0 DOCUMENTS TO BE SUBMITTED ALONG WITH BID
3.1 The electrical specification without any deviation from the technical/quality assurance
requirements stipulated shall be deemed to be complied by the bidder in case bidder
furnishes the overall compliance of package technical specification in the form of
compliance certificate/No deviation certificate.
3.2 No technical submittal such as copies of data sheets, drawings, write-up, quality plans,
type test certificates, technical literature, etc, is required during tender stage. Any such
submission even if made, shall not be considered as part of offer.
Page 198 of 498

SHEET : 3 OF 3
4.0 List of enclosures :

a) Electrical scope between BHEL & vendor (Annexure –I)
b) Technical specification for motors.
c) Datasheets & quality plan for motors.
d) Electrical Load data format (Annexure –II)
e) BHEL cable listing format (Annexure –III)
Page 199 of 498

REV-0, DATE: 03.01.2019
ELECTRICAL SCOPE BETWEEN BHEL AND VENDOR( FOR EPC PROJECTS)
PACKAGES : AC & VENTILATION SYSTEM
SCOPE OF VENDOR: SUPPLY, ERECTION & COMMISSIONING OF VENDOR’S EQUIPMENT
PROJECT: 2 X 660MW BARH STPP STAGE–II -FGD
S.NO DETAILS SCOPE SCOPE E&C REMARKS
SUPPLY
1 415V MCC BHEL BHEL 240 V AC (supply feeder)/415 V AC (3 PHASE 4 WIRE) supply shall be
provided by BHEL based on load data provided by vendor at contract
stage for all equipment supplied by vendor as part of contract. Any other
voltage level (AC/DC) required will be derived by the vendor.
2 Local Push Button Station (for motors) BHEL BHEL Located near the motor.
3 Power cables, control cables and screened control cables 1. For 3.b) & c): Sizes of cables required shall be informed by vendor at
for contract stage (based on inputs provided by BHEL) in the form of cable
a) both end equipment in BHEL’s scope BHEL BHEL listing. Finalisation of cable sizes shall be done by BHEL. Vendor shall
b) both end equipment in vendor’s scope BHEL Vendor provide lugs & glands accordingly.
c) one end equipment in vendor’s scope BHEL BHEL 2. Termination at BHEL equipment terminals by BHEL.
3. Termination at Vendor equipment terminals by Vendor.
4 Junction box for control & instrumentation cable Vendor Vendor Number of Junction Boxes shall be sufficient and positioned in the field to
minimize local cabling ( max 10-12 mtrs) and trunk cable.
5 Any special type of cable like compensating, co-axial, Vendor Vendor Refer C&I portion of specification for scope of fibre Optical cables if used
prefab, MICC, optical fibre etc. between PLC/ microprocessor & DCS.
6 Cable trays, accessories & cable trays supporting system BHEL BHEL Local cabling from nearby main route cable tray (BHEL scope) to
equipment terminal (vendor’s scope) shall be through 100/ 50 mm. cable
100/ 50 mm cable trays/ Conduits/ Galvanised steel cable Vendor Vendor trays/ conduits/ Galvanised steel cable troughs, as per approved layout
troughs for local cabling drawing during contract stage.
7 Cable glands ,lugs and bimetallic strip for equipment Vendor Vendor 1. Double compression Ni-Cr plated brass cable glands
supplied by Vendor 2. Solder less crimping type heavy duty tinned copper lugs for power and
control cables.
8 Conduit and conduit accessories for cabling between Vendor Vendor Conduits shall be medium duty, hot dip galvanised cold rolled mild steel
equipment supplied by vendor rigid conduit as per IS: 9537.
9 Lighting BHEL BHEL
10 Equipment grounding (including electronic earthing) & BHEL BHEL Refer note no. 4 for electronic earthing
lightning protection
11 Below grade grounding BHEL BHEL
12 LT Motors with base plate and foundation hardware Vendor Vendor Makes shall be subject to customer/ BHEL approval at contract stage.
Page 1 of 2
Page 200 of 498

REV-0, DATE: 03.01.2019
ELECTRICAL SCOPE BETWEEN BHEL AND VENDOR( FOR EPC PROJECTS)
PACKAGES : AC & VENTILATION SYSTEM
SCOPE OF VENDOR: SUPPLY, ERECTION & COMMISSIONING OF VENDOR’S EQUIPMENT
PROJECT: 2 X 660MW BARH STPP STAGE–II -FGD
S.NO DETAILS SCOPE SCOPE E&C REMARKS
SUPPLY
13 Mandatory spares Vendor - Vendor to quote as per specification.
14 Recommended O & M spares Vendor - As specified elsewhere in specification
15 Any other equipment/ material/ service required for Vendor Vendor
completeness of system based on system offered by the
vendor (to ensure trouble free and efficient operation of
the system).
16 a) Input cable schedules (Control & Screened Control Vendor - Cable listing for Control and Instrumentation Cable and electronic earthing
Cables) cable in enclosed excel format shall be submitted by vendor during
b) Cable interconnection details for above Vendor - detailed engineering stage.
c) Cable block diagram Vendor -
17 Electrical Equipment & cable tray layout drawings Vendor - For ensuring cabling requirements are met, vendor shall furnish Electrical
equipment layout & cable tray layout drawings (both in print form as well
as in AUTOCAD) of the complete plant (including electrical area) indicating
location and identification of all equipment requiring cabling, and shall
incorporate cable trays routing details marked on the drawing as per PEM
interface comments. Cabling arrangement of the same (wherever
overhead cable trays, trenches, cable ducts, conduits etc.) shall be
decided during contract stage. Electrical equipment layout & cable tray
layout drawing shall be subjected to BHEL/ customer approval without any
commercial implications to BHEL.
18 Electrical Equipment GA drawing Vendor - For necessary interface review.
NOTES:
1. Make of all electrical equipment/ items supplied shall be reputed make & shall be subject to approval of BHEL/customer after award of contract.
2. All QPs shall be subject to approval of BHEL/customer after award of contract without any commercial implication.
3. In case the requirement of Junction Box arises on account of Power Cable size mis-match due to vendor engineering at later stage, vendor shall supply the Junction
Box for suitable termination.
4. Vendor shall indicate location of Electronic Earth pit in their Civil assignment drawing.
Page 2 of 2
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RATING (KW / A) Nos. CABLE VERIFICATI KKS NO
CONT.(C)/ INTT.(I)
VOLTAGE CODE*
FEEDER CODE**
ON FROM
UNIT (U)/STN (S)
EMER. LOAD (Y)
STARTING TIME
BLOCK CABLE
MOTOR
CONT
MAX. BOARD REMA LOAD DATASHEE
>5 SEC (Y)

STANDBY
LOAD TITLE LOCATION ROL
RUNNING
T (Y/N)
DRG. No.
NAME CONT. NO. SIZE RKS No.
NOs CODE
PLATE DEMAND CODE
(MCR)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
ANNEXURE-II
NOTES: 1. COLUMN 1 TO 12 & 18 SHALL BE FILLED BY THE REQUISITIONER (ORIGINATING AGENCY); REMAINING COLUMNS ARE TO BE FILLED UP BY PEM (ELECTRICAL)/ CUSTOMER
2. ABBREVIATIONS : * VOLTAGE CODE (7):- (ac) A=11 KV, B=6.6 KV, C=3.3 KV, D=415 V, E=240 V (1 PH), F=110 V (cc): G=220 V, H=110 V, J=48 V, K=+24V, L=-24 V
: ** FEEDER CODE (8):- U=UNIDIRECTIONAL STARTER, B=BI-DIRECTIONAL STARTER, S=SUPPLY FEEDER, D=SUPPLY FEEDER (CONTACTER CONTROLLED)
JOB NO. 436 ORIGINATING AGENCY PEM (ELECTRICAL)
LOAD DATA PROJECT TITLE 2 x 660MW BARH-II -FGD NAME DATA FILLED UP ON
(ELECTRICAL) SYSTEM AC & VENTILATION SYSTEM SIGN. DATA ENTERED ON
DEPTT. / SECTION MAX SHEET 1 OF 1 REV. 00 DE’S SIGN. & DATE
Page 202 of 498
CABLE SCHEDULE FORMAT ANNEXURE III
CABLE SCOPE TENTATIVE

(BHEL PEM/ CABLE
UNITCABLENO FROM TO PURPOSE VENDOR) REMARKS CABLESIZE PATHCABLENO LENGTH
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TITLE SPECIFICATION NO.
LV MOTORS VOLUME II B
DATA SHEET-A SECTION D
REV NO. DATE: 03.01.2019

2 x 660MW BARH STPP STAGE-II
(FGD System Package) SHEET 1 OF 12
ANNEXURE-III
1.0 Design ambient temperature : 50 oC
2.0 Maximum acceptable kW rating of LV motor : 200KW *
3.0 Installation (Indoors/ Outdoors) : As required
4.0 Details of supply system
a) Rated voltage (with variation) : 415V r 10%

b) Rated frequency (with variation) : 50 Hz + 3 % to - 5%
c) Combined voltage & freq. variation : 10% (sum of absolute values)
d) System fault level at rated voltage : 50 kA for 1 sec
e) Short time rating for terminal boxes
o 110 kW and above (Breaker : 50 KA for 0.25 sec.
Controlled)
o Below 110 kW (Contactor : 50 KA protected by HRC fuse
Controlled)
f) LV System grounding : Solidly
5.0 Winding & Insulation : Class F with temp rise limited to class B
6.0 Minimum voltage for starting : 85% for motor ratings below 110kW
(As percentage of rated voltage) 80% for motor ratings from 110kW to
200kW.
7.0 Power cables data : Shall be given during detailed engg.
8.0 Earth Conductor Size & Material : Shall be given during detailed engg.
9.0 Space heater supply (for motors >=30kw) : 240 V, 1¢, 50 Hz
10.0 Rating up to which Single phase motor : Acceptable below 0.2 kW
11.0 Locked rotor current

a) Limit as percentage of FLC : As per IS 12615
12.0 Makes : BHEL/ Customer approval (Package owner to take care)
13.0 Paint shade : Blue (RAL 5012) – Corrosion proof
14.0 Degree Of protection for motor/ terminal box : Degree of protection for various
enclosures as per IEC60034-05 shall
be as follows:-
i) Indoor motors - IP 54
ii) Outdoor motors - IP 55
iii) Cable box-indoor area - IP 54
iv) Cable Box-Outdoor area - IP 55
* LT motors of continuous duty shall be energy efficient IE3 class conforming to IS-12615
15.0 TESTING REQUIREMENTS: IN LINE WITH SPECIFICATION
Page 214 of 498

MOTORS
VOLUME II B
DATA SHEET – C
SECTION D
2 x 660MW BARH STPP STAGE-II REV NO. 00 DATE 03.01.19
S. Description Data to be filled by successful

No. bidder
A. General
1 Manufacturer & country of origin
2 Motor type
3 Type of starting
4 Name of the equipment driven by motor & Quantity
5 Maximum Power requirement of driven equipment
6 Rated speed of Driven Equipment
7 Design ambient temperature
B. Design and Performance Data
1 Frame size & type designation
2 Type of duty
3 Rated Voltage
4 Permissible variation for
5 a Voltage
6 b Frequency
7 c) Combined voltage & frequency
8 Rated output at design ambient temp (by resistance method)
9 Synchronous speed & Rated slip
10 Minimum permissible starting voltage
11 Starting time in sec with mechanism coupled
12 a) At rated voltage
13 b) At min starting voltage
14 Locked rotor current as percentage of FLC (including IS tolerance)
15 Torque
a) Starting
b) Maximum
16 Permissible temp rise at rated output over ambient temp & method
17 Noise level at 1.0 m (dB
18 Amplitude of vibration
19 Efficiency & P.F. at rated voltage & frequency
a) At 100% load
c) At 75% load
NAME OF VENDOR
REV.
NAME SIGNATURE DATE SEAL
Page 215 of 498

MOTORS
VOLUME II B
DATA SHEET – C
SECTION D
2 x 660MW BARH STPP STAGE-II REV NO. 00 DATE 03.01.19
S. Description Data to be filled by successful

No. bidder
c) At starting
C. Constructional Features
1 Method of connection of motor driven equipment
2 Applicable Standard
3 DOP of Enclosure
4 Method of cooling
5 Class of insulation
6 Main terminal box
a) Type
b) Power Cable details (Conductor, size, armour/unarmour)
c) Cable Gland & lugs details (Size, type & material)
d) Permissible Fault level ( kArms & duration in sec)
7 Space heater details (Voltage & watts)
8 Flame proof motor details (if applicable)
a) Enclosure
b) suitability for hazardous area
i Zone O / I / II
ii Group IIA / IIB / IIC
9 No. of Stator winding
10 Winding connection
11 Kind of rotor winding
12 Kind of bearings
13 Direction of rotation when viewed from NDE
14 Paint Shade & type
15 Net weight of motor
16 Outline mounting drawing No (To be enclosed as annexure)
D. Characteristic curves/ drawings
(To be enclosed for motors of rating t 55KW)
a) Torque speed characteristic
b) Thermal withstand characteristic
c) Current vs time
d) Speed vs time
NAME OF VENDOR
REV.
NAME SIGNATURE DATE SEAL
Page 216 of 498

GENERAL TECHNICAL REQUIREMENTs PE-SS-999-506-E101
VOLUME NO. : II-B
FOR SECTION : D
REV NO. : 00 DATE : 29/08/2005
LV MOTORS
SHEET : 1 OF 1
FOR
LV MOTORS
SPECIFICATION NO.: PE-SS-999-506-E101 Rev 00
Page 217 of 498

VOLUME NO. : II-B
FOR SECTION : D
REV NO. : 00 DATE : 29/08/2005
LV MOTORS
SHEET : 1 OF 4
1.0 INTENT OF SPECIFIATION
The specification covers the design, materials, constructional features, manufacture, inspection and
testing at manufacturer’s work, and packing of Low voltage (LV) squirrel cage induction motors
along with all accessories for driving auxiliaries in thermal power station.
Motors having a voltage rating of below 1000V are referred to as low voltage (LV) motors.
2.0 CODES AND STANDARDS
Motors shall fully comply with latest edition, including all amendments and revision, of following
codes and standards:
IS:325 Three phase Induction motors

IS : 900 Code of practice for installation and maintenance of induction motors
IS: 996 Single phase small AC and universal motors
IS: 4722 Rotating Electrical machines
IS: 4691 Degree of Protection provided by enclosures for rotating electrical machines
IS: 4728 Terminal marking and direction of rotation rotating electrical machines
IS: 1231 Dimensions of three phase foot mounted induction motors
IS: 8789 Values of performance characteristics for three phase induction motors
IS: 13555 Guide for selection and application of 3-phase A.C. induction motors for
different types of driven equipment
IS: 2148 Flame proof enclosures for electrical appliance
IS: 5571 Guide for selection of electrical equipment for hazardous areas
IS: 12824 Type of duty and classes of rating assigned
IS: 12802 Temperature rise measurement for rotating electrical machnines
IS: 12065 Permissible limits of noise level for rotating electrical machines
IS: 12075 Mechanical vibration of rotating electrical machines
In case of imported motors, motors as per IEC-34 shall also be acceptable.
3.0 DESIGN REQUIREMENTS
3.1 Motors and accessories shall be designed to operate satisfactorily under conditions specified in data
sheet-A and Project Information, including voltage & frequency variation of supply system as defined
in Data sheet-A
3.2 Motors shall be continuously rated at the design ambient temperature specified in Data Sheet-A and
other site conditions specified under Project Information
Motor ratings shall have at least a 10% margin over the continuous maximum demand of the driven
equipment, under entire operating range including voltage & frequency variation specified above.
3.3 Starting Requirements
3.3.1 Motor characteristics such as speed, starting torque, break away torque and starting time shall be
properly co-ordinated with the requirements of driven equipment. The accelerating torque at any
speed with the minimum starting voltage shall be at least 10% higher than that of the driven
equipment.
3.3.2 Motors shall be capable of starting and accelerating the load with direct on line starting without
exceeding acceptable winding temperature.
Page 218 of 498

VOLUME NO. : II-B
FOR SECTION : D
REV NO. : 00 DATE : 29/08/2005
LV MOTORS
SHEET : 2 OF 4
The limiting value of voltage at rated frequency under which a motor will successfully start and
accelerate to rated speed with load shall be taken to be a constant value as per Data Sheet - A during
the starting period of motors.
3.3.3 The following frequency of starts shall apply
i) Two starts in succession with the motor being initially at a temperature not exceeding the
rated load temperature.
ii) Three equally spread starts in an hour the motor being initially at a temperature not exceeding
the rated load operating temperature. (not to be repeated in the second successive hour)
iii) Motors for coal conveyor and coal crusher application shall be suitable for three consecutive
hot starts followed by one hour interval with maximum twenty starts per day and shall be
suitable for mimimum 20,000 starts during the life time of the motor
3.4 Running Requirements
3.4.1 Motors shall run satisfactorily at a supply voltage of 75% of rated voltage for 5 minutes with full load
without injurious heating to the motor.
3.4.2 Motor shall not stall due to voltage dip in the system causing momentary drop in voltage upto 70% of
the rated voltage for duration of 2 secs.
3.5 Stress During bus Transfer
3.5.1 Motors shall withstand the voltage, heavy inrush transient current, mechanical and torque stress
developed due to the application of 150% of the rated voltage for at least 1 sec. caused due to vector
difference between the motor residual voltage and the incoming supply voltage during occasional auto
bus transfer.
3.5.2 Motor and driven equipment shafts shall be adequately sized to satisfactorily withstand transient
torque under above condition.
3.6 Maximum noise level measured at distance of 1.0 metres from the outline of motor shall not exceed
the values specified in IS 12065.
3.7 The max. vibration velocity or double amplitude of motors vibration as measured at motor bearings
shall be within the limits specified in IS: 12075.
4.0 CONSTRUCTIONAL FEATURES
4.1 Indoor motors shall conform to degree of protection IP: 54 as per IS: 4691. Outdoor or semi-indoor
motors shall conform to degree of protection IP: 55 as per IS: 4691and shall be of weather-proof
construction. Outdoor motors shall be installed under a suitable canopy
4.2 Motors upto 160KW shall have Totally Enclosed Fan Cooled (TEFC) enclosures, the method of
cooling conforming to IC-0141 or IC-0151 of IS: 6362.
Motors rated above 160 KW shall be Closed Air Circuit Air (CACA) cooled
4.3 Motors shall be designed with cooling fans suitable for both directions of rotation.
Page 219 of 498

VOLUME NO. : II-B
FOR SECTION : D
REV NO. : 00 DATE : 29/08/2005
LV MOTORS
SHEET : 3 OF 4
4.4. Motors shall not be provided with any electric or pneumatic operated external fan for cooling the
motors.
4.5 Frames shall be designed to avoid collection of moisture and all enclosures shall be provided with
facility for drainage at the lowest point.
4.6 In case Class ‘F’ insulation is provided for LV motors, temperature rise shall be limited to the limits
applicable to Class ‘B’ insulation.
In case of continuous operation at extreme voltage limits the temperature limits specified in table-1 of
IS:325 shall not exceed by more than 10qC.
4.7 Terminals and Terminal Boxes
4.7.1 Terminals, terminal leads, terminal boxes, windings tails and associated equipment shall be suitable
for connection to a supply system having a short circuit level, specified in the Data Sheet-A.
Unless otherwise stated in Data Sheet-A, motors of rating 110 kW and above will be controlled by
circuit breaker and below 110 kW by switch fuse-contactor. The terminal box of motors shall be
designed for the fault current mentioned in data sheet “A”.
4.7.2 unless otherwise specified or approved, phase terminal boxes of horizontal motors shall be positioned
on the left hand side of the motor when viewed from the non-driving end.
4.7.3 Connections shall be such that when the supply leads R, Y & B are connected to motor terminals A B
& C or U, V & W respectively, motor shall rotate in an anticlockwise direction when viewed from the
non-driving end. Where such motors require clockwise rotation, the supply leads R, Y, B will be
connected to motor terminals A, C, B or U W & V respectively.
4.7.4 Permanently attached diagram and instruction plate made preferably of stainless steel shall be
mounted inside terminal box cover giving the connection diagram for the desired direction of rotation
and reverse rotation.
4.7.5 Motor terminals and terminal leads shall be fully insulated with no bar live parts. Adequate space
shall be available inside the terminal box so that no difficulty is encountered for terminating the cable
specified in Data Sheet-A.
4.7.6 Degree of protection for terminal boxes shall be IP 55 as per IS 4691.
4.7.7 Separate terminal boxes shall be provided for space heaters.. If this is not possible in case of LV
motors, the space heater terminals shall be adequately segregated from the main terminals in the main
terminal box. Detachable gland plates with double compression brass glands shall be provided in
terminal boxes.
4.7.8. Phase terminal boxes shall be suitable for 360 degree of rotation in steps of 90 degree for LV motors.
4.7.9 Cable glands and cable lugs as per cable sizes specified in Data Sheet-A shall be included. Cable lugs
shall be of tinned Copper, crimping type.
4.8 Two separate earthing terminals suitable for connecting G.I. or MS strip grounding conductor of size
given in Data Sheet-A shall be provided on opposite sides of motor frame. Each terminal box shall
have a grounding terminal.
4.9 General
Page 220 of 498
VOLUME NO. : II-B
FOR SECTION : D
REV NO. : 00 DATE : 29/08/2005
LV MOTORS
SHEET : 4 OF 4
4.9.1 Motors provided for similar drives shall be interchangeable.
4.9.2 Suitable foundation bolts are to be supplied alongwith the motors.
4.9.3 Motors shall be provided with eye bolts, or other means to facilitate safe lifting if the weight is 20Kgs.
and above.
4.9.4 Necessary fitments and accessories shall be provided on motors in accordance with the latest Indian
Electricity rules 1956.
4.9.5 All motors rated above 30 kW shall be provided with space heaters to maintain the motor internal air
temperature above the dew point. Unless otherwise specified, space heaters shall be suitable for a
supply of 240V AC, single phase, 50 Hz.
4.9.6 Name plate with all particulars as per IS: 325 shall be provided
4.9.7 Unless otherwise specified, the colour of finish shall be grey to Shade No. 631 and 632 as per IS:5 for
motors installed indoor and outdoor respectively. The paint shall be epoxy based and shall be suitable
for withstanding specified site conditions.
5.0 INSPECTION AND TESTING
5.1 All materials, components and equipments covered under this specification shall be procured,
manufactured, as per the BHEL standard quality plan No. PED-506-00-Q-006/0 and PED-506-00-Q-
007/2 enclosed with this specification and which shall be complied.
5.2 LV motors of type-tested design shall be provided. Valid type test reports not more than 5 year shall
be furnished. In the absence of these, type tests shall have to be conducted by manufacturer without
any commercial implication to purchaser.
5.3 All motors shall be subjected to routine tests as per IS: 325 and as per BHEL standard quality plan.
5.4 Motors shall also be subjected to additional tests, if any, as mentioned in Data Sheet A.
6.0 DRAWINGS TO BE SUBMITTED AFTER AWARD OF CONTRACT
a) OGA drawing showing the position of terminal boxes, earthing connections etc.
b) Arrangement drawing of terminal boxes.
c) Characteristic curves:
(To be given for motor above 55 kW unless otherwise specified in Data Sheet).
i) Current vs. time at rated voltage and minimum starting voltage.

ii) Speed vs. time at rated voltage and minimum starting voltage.
iii) Torque vs. speed at rated voltage and minimum voltage.
For the motors with solid coupling the above curves i), ii), iii) to be furnished for the
motors coupled with driven equipment. In case motor is coupled with mechanical
equipment by fluid coupling, the above curves shall be furnished with and without
coupling.
iv) Thermal withstand curve under hot and cold conditions at rated
voltage and max. permissible voltage.
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ANNEXURE-VII
Page 232 of 498

ANNEXURE-VII
Page 233 of 498

ANNEXURE-I
SUB-VENDOR LIST
The list of approved make of the LT Motors are as mentioned below:
S.No. LIST OF LT MOTORS

1. BHARAT BIJLEE LTD.
2. CROMPTON GREAVES
3. ASEA BROWN BOVERI
4. KIRLOSKAR ELECTRIC CO LTD.
5. NGEF
6. SIEMENS
7. MARATHON
8. GE-POWER
9. RAJINDRA ELECT INDUSTRIES
10. LAXMI HYDRAULICS PVT. LTD
However, the final list of makes for the LT Motors is subjected to BHEL/Customer
approval, during contract stage, without any commercial implications.
Page 234 of 498

(FGD SYSTEM PACKAGE) A)-A001
TECHNICAL SPECIFICATION SUB-SECTION : C-4
(C&I PORTION) REV. 00
SECTION: I
SUB-SECTION: C-4
TECHNICAL SPECIFICATION (C&I PORTION)
Page 235 of 498

BARH FGD STAGE-1 (3x660MW) STAGE-II (2X660MW)
C & I TECHNICAL SPECIFICATION FOR

AIR CONDITIONING & VENTILATION SYSTEM
C&I TECHNICAL SPECIFICATION FOR

BARH STAGE-II (2X660MW) FGD DESG JKG
JOB NO: 443 CHKD BS/MK
REV. NO. 01 DATE:07.01.2019 APPD BS
Page 236 of 498

C & I TECHNICAL SPECIFICATION FOR O

INDEX
S. No. DESCRIPTION
1 TITLE SHEET
2 INDEX SHEET
3 SPECIFIC TECHNICAL REQUIREMENTS (C&I)
4 INSTRUMENTS & VALVES SPECIFICATIONS
5 LIST OF DOCUMENTS/DELIVERABLES
7 SIGNAL EXCHANGE BETWEEN DRIVES & DCS (DCP)
8 DATA SHEETS FOR MOTORISED VALVE ACTUATOR
9 INSTRUEMNT STUB DETAILS
10 QUALITY ASSURANCE FOR INSTRUMENTS
11 SUB VENDOR LIST
12 INSTRUMENT INSTALLATION DRAWING
13 CABLE INTERCONNECTION AND TERMINATION PHILOSOPHY
14 MANDATORY SPARES
Page 237 of 498


SPECIFIC TECHNICAL
REQUIREMENTS (C&I)
Page 238 of 498

SPECIFIC TECHNICAL REQUIREMENTS (C&I)

Specific Technical Requirements (C&I) :-
1.0 Air Conditioning & Ventilation System shall be operated from DDCMIS (BHEL's scope)
for Area’s/Building indicated elsewhere in the specification.
2.0 Interface of MCC, field equipment, actuators etc. with DDCMIS based control system
shall be as per Drive Control Philosophy enclosed in the specification.
3.0 Microprocessor based controls of Air cooled condensing unit of the D-X type air
conditioning unit shall be provided with local display along with provision of Soft link &
Hardwired interface with DDCMIS and to meet the requirement of all system operations
and controls. Soft link communication between Microprocessor (MP) based control
panels & DDCMIS shall be redundant Bi-directional via TCP/IP on OPC or MODBUS
with RS485 link. Bidder shall include required hardware at MP end.
4.0 Time synchronization of MP with DCS is to be carried out. Necessary hardware/

software for same at MP end to be provided by the bidder.
5.0 Bidder to supply all the instruments required for the package along with necessary
fittings, accessories and valve manifold etc. All instruments shall be provided with
durable epoxy coating for housing and all exposed surfaces of the instruments.
6.0 All the electronic transmitter for Pressure, Differential Pressure and DP based Flow
/Level measurements shall be genuine, verifiable PROFIBUS PA/FOUNDATION
FIELDBUS compatible instruments. The transmitters shall be connected to DDCMIS
through PROFIBUS PA/FOUNDATION FIELDBUS protocol complying to IEC 61158
directly from transmitter. This is subject to approval and BHEL decision shall be
final.
7.0 The PROFIBUS PA/FOUNDATION FIELDBUS design shall be further validated by

BHEL and approved by NTPC during detailed engineering and any variation/
changes required based on DDCMIS system requirements and actual field
installation, operational philosophy etc. shall be considered by bidder without any
implications.
8.0 All transmitters (except PROFIBUS PA/FOUNDATION FIELDBUS compatible

transmitters) shall be smart type and shall have 4-20mA DC signal with
superimposed digital communication (HART).
9.0 All the transmitters supplied by the bidder shall be rack mounted. The transmitter racks
shall be in Bidder's scope of supply.
10.0 All Temperature sensors shall be Duplex type and temperature transmitter shall be
provided for all temperature measurement applications. Bidder to provide temperature
transmitter along with compensating cable, JB/Rack & other erection hardware.
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11.0 Use of process actuated switch shall be avoided unless unavoidable.
12.0 All transmitters shall be suitably grouped together and mounted inside (i) Local
Instruments Enclosures (LIEs) in case of open areas of the plant and (ii) Local Instrument
Racks (LIRs) in case of covered areas.
13.0 All field instruments enclosure shall be IP-65 local panel/cabinet enclosure shall be IP-55,
unless otherwise specified.
14.0 All instruments (except FOUNDATION FIELDBUS/PROFIBUS PA compatible

transmitters) and control elements shall be terminated on JB/LCP in field and both
instrument and JB/LCP are in bidder scope. Number of junction boxes shall be sufficient
and positioned in the field to minimize local cabling (max 12-15 metres) and trunk cable.
15.0 Electrical Actuators (as applicable) shall be Non-Intrusive type electric actuators
envisaged with integral starter. The interface of these actuators with DDCMIS shall be
of two types viz. with Hardwired interface and with PROFIBUS DP/FOUNDATION
FIELDBUS interface. All actuator settings including torque, limit shall be possible
without opening the actuator cover and LCD indication shall be available integral to
actuator body. Open/Close command termination logic suitably built inside the
actuator. Details shall be as referred to in the specification.
16.0 All electric actuators shall be PROFIBUS DP/FOUNDATION FIELDBUS compatible.

However, the exact protocol shall be based on finalized protocol of DDCMIS. If
PROFIBUS DP protocol is envisaged, then actuator shall have two (redundant)
PROFIBUS DP ports for connecting the redundant PROFIBUS DP cables. That is if
one PROFIBUS DP cable is cut or not working/not available, then complete actuator
functionality shall be available through the second redundant cable without any
manual intervention.
17.0 AHU shall be started either locally or from the main FGD control room by means of
Remote / Manual selection facility.
18.0 Local control panel, if any required for operation shall be in bidder’s scope.
19.0 LCP (If applicable) shall have the provision of command (start/stop) & feedback interface
with plant FGD-DCS.
20.0 Relative humidity and temperature measurement of all control rooms and all major
air-conditioned areas shall be made available in the FGD control system.
21.0 VFD panels for applicable drives are in bidders’ scope. Typical signal exchange with DCS
has been indicated elsewhere in the specification.
22.0 Drive control philosophy/signal exchange list attached elsewhere in the specification is
tentative and shall be finalized during detailed engineering.
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23.0 Bidder to include I/O from fire protection system (supplied by others) for closing the
dampers in the event of fire, the no. of I/O & other specifications in this regard shall be
finalized during detail engineering.
24.0 Complete C&I system for Air Conditioning and Ventilation System is in bidder’s scope of
supply. Items not specifically mentioned however required for the completeness of the
system shall be supplied by bidder without any commercial implication.
25.0 The Contractor shall provide complete Instrumentation for control, monitoring and
operation of entire Air Conditioning and Ventilation System. The requirements given are
to be read in conjunction with detailed Technical specification enclosed in the
specification. Further in case of any discrepancy in the requirement within the same
section noted by the bidder in the specification, the same will be brought to the notice of
BHEL in the form of pre- bid clarification. In absence of any pre-bid clarification, the more
stringent requirement as per interpretation of Customer shall prevail without any
commercial implication.
26.0 The quantity of instruments, items for the system shall be as per tender P &ID wherever
provided of the respective system as a minimum, for bidding purpose. However, Bidder
shall also include in his proposal all the instruments and devices that are needed for the
completeness of the plant auxiliary system/ equipment supplied by the bidder, even if the
same is not specifically appearing in the P & ID. During detail engineering if any
additional instruments are required for safe & reliable operation of plant, bidder shall
supply the same without any price implication.
27.0 Bidder to furnish electrical/UPS load data during detailed engineering.
28.0 415 V AC ,3 PHASE power supply shall be provided by BHEL at a single point
(please refer the Electrical Specification for more details). Further distribution to
various instruments/ equipment of AC & ventilation system shall be in Bidder's scope.
Bidder to include the necessary power distribution board, changeover circuit in their
scope. Any power supply other than the above, UPS power etc., if required for any
instrument/equipment has to be derived from the above supply. All the necessary
hardware for the same shall be in bidder's scope.
29.0 Power supply derived for contact interrogation, interposing relay and solenoid shall
generally be ungrounded 24 V D.C. only.
30.0 The make/model of various instruments/items/systems shall be subject to approval of

owner/purchaser during detailed engineering stage. No commercial implication in this
regard shall be acceptable. In case of any conflict and repetition of clauses in the
specification, the more stringent requirements among them are to be complied with.
In case of any contradiction most stringent clause/condition shall prevail.
31.0 The design, manufacture, inspection, testing, site calibration and installation of all C&I
equipment and systems covered under this specification shall conform to the latest
editions of applicable codes and standards.
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32.0 Bidder to perform tests of C&I items/instruments/systems as per quality plans/type

test attached in the specification. However, any test not specified in the quality plan but
included elsewhere in the specification, will have to perform by bidder without any
commercial and delivery implication.
33.0 The scope of cable shall be referred from Electrical scope split sheet in Electrical portion
of the specification.
34.0 Bidder shall provide Cable Schedule in BHEL’s excel format, which shall be provided
during detailed engineering. Also, Cable Interconnections for Complete System shall
be in Bidders’ scope. DDCMIS side details for hardwired signals shall be furnished by
BHEL during detailed engineering.
35.0 Instrument installation and accessories required shall be in Bidder's scope. Vendor
submitted 'Instrument Installation Diagram' shall be subject to customer approval
during detail engineering without any commercial and time implication. The
instruments for which Installation Diagram is not attached, vendor’s Installation
Diagram for such items will also be subject to customer approval during detail
engineering without any commercial and delivery implication.
36.0 The junction boxes/LIEs for termination of instruments are in bidder’s scope. Bidder to
provide all erection hardware including junction boxes, local panel, canopies,
structural steel as required.
37.0 Every panel-mounted instrument, requiring power supply, shall be provided with a pair of
easily replaceable glass cartridge fuses of suitable rating. Every instrument shall be
provided with a grounding terminal and shall be suitably connected to the panel
grounding bus.
38.0 Separate Terminal blocks for power supply and control cables shall be ensured by the
bidder.
39.0 To ensure availability, adequate redundancy in system design shall be provided at

hardware, software and sensor level. For the protection system, independent sensing
device shall be provided to ensure adequate safety of plant equipment.
40.0 Redundancy of sensors shall be provided by bidder :-

(i) Triple redundancy for all analog and binary inputs required for protection of
system/drives.
(ii) For all other control functions, dual redundancy of the sensors shall be provided by
the bidders.
Page 242 of 498


40.0 The design of the control systems and related equipment shall adhere to the principle
of ‘Fail Safe’ Operation wherever safety of personnel / plant equipment is involved
and shall not cause a hazardous condition. However, it shall also be ensured that
occurrence of false trips is avoided / minimized.
41.0 All panels, desks, cabinets shall be provided with a continuous bare copper ground
bus. The ground bus shall be bolted to the panel structure on bottom on both sides.
The bolts shall face inside of panels. The system ground shall be isolated from the
panel ground with suitable isolators. All internal component grounds or common shall
be connected to the system ground, which shall be fabricated of copper flat (size
25mm x 6mm min., length as applicable).
42.0 The bidders shall specifically mention any deviation they would like to take on the C&I
specification. In absence of only deviation, a “No deviation” certificate is to be
furnished.
43.0 All the instruments/equipments/electrical items shall be provided & designed with
maximum star rating as available in line with energy conservation policies notified by
BEE, GOI at the time of supply
44.0 All field instruments shall be weatherproof, drip tight, dust tight and splash proof
suitable for use under outdoor ambient conditions prevalent in the subject plant. All
field-mounted instruments shall be mounted in suitable locations where maximum
accessibility for maintenance is achieved. All the field instruments shall also be
provided with SS tag nameplate and double compression type Nickel-plated brass
cable gland. Gaskets, Fasteners, Counter and mating flange (SS316 material), nuts &
bolts etc. shall also be included, wherever required with the field instruments.
45.0 For instruments which are not located inside covered building, suitable canopy/
protective arrangement shall be provided which shall be approved during detail
engineering.
46.0 All the wetted parts of the instruments including the accessories like root valves, impulse
piping, drain cocks, gauge-zeroing cocks, valve manifolds and all the other accessories
required for mounting/erection of these local instruments as well as valves shall be of SS-
316 material, suitable pressure class and same shall be in bidder’s scope .
47.0 All instruments should be supplied with valid calibration and test certificates provided by
OEM.
48.0 At least 20% spare unused terminals shall be provided everywhere including local
junction boxes, instrument racks/enclosures,termination/marshalling cabinets, etc.
49.0 All the root valves shall be in bidder’s scope. Double root valve shall be provided for
all pressure tapings where the pressure exceeds 40kg/cm2.
Page 243 of 498


50.0 Number of pairs to be selected for Screen/ Control cable

(a) F-Type: 2P/4P/8P/12P(Size : 0.5 mm2)
(b) G-Type: 2P/4P/8P/12P(Size : 0.5 mm2)
(c) Core Cable: 3CX2.5sqmm2/ 5CX2.5sqmm2/ 12CX1.5sqmm2
51.0 Bidder to provide mandatory spares as per mandatory spares list. Attached elsewhere
in the specification.
52.0 Editable & pdf copy of Drawings/Documents and data to be furnished after award of the
contract: List of Drawings/Documents and data to be furnished by bidder after award of
the contract are mentioned under section” List Of Documents/Deliverables”.
• GA & wiring diagram of local panel.

• Power requirement.
• Local control panel & instruments data sheet.
• Instrument schedule
• Alarm Schedule
• Control scheme
• Control write-up
• Any other document decided during detailed engineering
Notes :‐
1. All equipment items shall be of latest design with proven on track record.
2. The above given scope is indicative & minimum. Any item/ equipment not indicated
above however required for the completeness of the system is to be supplied by bidder
without any technical, commercial and delivery implication to BHEL.
3. Documents of C&I System shall be submitted to end user/owner for approval during
detail engineering. Changes, if any, shall be accommodated by the bidder without any
commercial, delivery implication.
Page 244 of 498


INSTRUMENTS & VALVES SPECIFICATIONS
Page 245 of 498

CLAUSE NO. TECHNICAL REQUIREMENTS
10. Electrical Plug and socket type except in hazardous area

Connection
11. Process connection 1/2 inch NPT (F)
12. Span and Zero Continuous, tamper proof, Remote as well as manual
adjustability from instrument with zero suppression and
elevation facility.
13. Accessories -Diaphragm seal, pulsation dampeners, syphon etc. as
required by service and operating condition.
Diagnostics and Self-Indicating feature and digital display
Display
14. Accessories 2 valve manifold for absolute & Gauge pressure
transmitters,
3-valve manifold for Differential Pressure and 5 valve
manifold for Level /Flow applications.
The valve manifold shall be non integral type (except
Fuel Oil area).
-For hazardous area, enclosure as described in NEC
article 500
-2 inch pipe for mounting with Enclosure /Rack/Canopy
15. Certification SIL 2 or Better
16. Adjustment/calibratio From hand held HART calibrator
n/maintenance
Notes
LVDT type is not acceptable.
For primary air/ secondary air/flue gas applications, DP type transmitters shall be provided
for pressure measurement below range of 2000 mmwc
Where the process fluids are corrosive, viscous, solid bearing or slurry type, diaphragm
seals shall be provided. Parts below the diaphragm shall be removable for cleaning. The
entire volume above the diaphragm shall be completely filled with an inert liquid suitable for
the application.
3.05.00 TEMPERATURE TRANSMITTER (TT)
Following specifications are applicable for Dual input/ Single input temperature transmitter.
Temperature transmitter shall be 2-wire (loop powered) directly powered from 4-20mA
input cards of DDCMIS. TT shall be fully compatible with thermocouples and RTDs being
LOT-1B PROJECTS, TECHNICAL SPECIFICATIONS PART-B

FLUE GAS DESULPHURISATION (FGD) SYSTEM SECTION VI, PART-B SUB-SECTION-III-C2
PAGE 2 OF 8
BID DOC. NO.: CS-0011-109(1B)-9 MEASURING
PACKAGE
INSTRUMENTS
Page 246 of 498

provided by the contractor. Temperature compensation for thermocouples shall be

performed in the temperature transmitter itself.
S No. Features Essential/Minimum Requirements
1. Output 2-wire (power supply from input card of control syste m)

with 4-20mA output with superimposed HART protocol
signal
2. Input Same transmitter shall be capable to handle Pt-100 RTD,
Thermocouples K, R & ,S types ( Selectable through
HART terminal/calibrator)
Isolation Min 500 VAC
EMC compatibility As per EN 61326
Power supply 24 V C +/- 10%
3. Housing Weather proof as per IP-67, metallic housing with durable
corrosion resistant coating
4. Electrical Plug and Socket connector except hazardous area
connection
5. Diagnostics & Self-Indicating feature and digital display on transmitter
display
6. Operating Ambient 85 deg C without display.
temperature
70 deg C with display.
7. Mounting 2 inch pipe mounting with Canopy.
8. Accessories As required by service and operating condition.
9. Composite (Refer note 2 )

Accuracy
RTD =<0.25% of 0-250 deg C span
T/C-K type =<0.2% of 0-600 deg C span
CJC accuracy (for thermocouples) shall be =< 1 deg C
Notes:
1. In case of failure (open or burn-out) of RTD/thermocouple, transmitter shall provi de
low temperature output.
2. Dual input temperature transmitter shall have bump less changeover facility to
second sensor in case first sensor fails. This changeover is to be alarmed in
control system.
3. Composite accuracy is to be calculated as summation of all applicable accuracies
of temperature transmitter for converting sensor input to output (e.g., A/D
accuracy, basic accuracy, digital accuracy, etc.) and temperature effect on these

PAGE 3 OF 8
PACKAGE
INSTRUMENTS
Page 247 of 498

accuracies at ambient temperature of 50 deg C, based on the figure/ formula given

in the standard product catalogue for span as specified above for various types of
temperature elements specified. All such accuracy/ temperature effect figures in
catalogue shall be first converted to deg C, and then percentage of this converted
accuracy in specified span shall be calculated to compare with the specified
composite accuracy figures. All temperature transmitters shall be interchangeable
(i.e. can be used for either RTD or thermocouple) and composite accuracy shall be
met for each type of input as specified above.
4. Above mentioned parameters/features of offered models shall be strictly as defined
in standard published catalogue of the manufacturer only.
5. Dual input temperature transmitters can also be accep ted in place of single input
TT.
15.00.00 Vibration Monitoring System
The Vibration Monitoring System shall be furnished on a system basis including,

vibration transducers, phase marker sensor with low noise flexible cables in flexible
conduit, terminated in local terminal boxes, necessary pre-amplifier/electronics
mounted in local weather proof boxes, vibration monitors, mounting racks and cabinets
etc. The vibration monitoring system shall include all power supplies, interconnecting
cabling, calibration equipment, indicators, integrating units, signal conditioning devices
and all other accessories, erection hardware required for monitoring of Vibration at
each point. The contractor shall provide the vibration pads.
Contractor can offer up to Four Channel Vibration monitors. The allocation of channels
shall be such that loss of one monitor shall not affect more than one side of the bearing
of one machine. In the case of more than two channel Vibration monitors being
provided by the Contractor, then one spare monitor shall be provided mounted in the
panel to take care of immediate replacement of any failed monitors. Offered vibration
monitors shall be modular in construction, plug in type.
Eddy current / piezoelectric type transducers shall be used. The sensors shall be either
proximity or velocity or accelerometer type. However, the finally selected sensor type
shall also depend on recommendation of the equipment manufacturer & suitable for
application requirement which shall be finalised during detail engineering and without
any extra price. Transducers shall be furnished in weatherproof housing suitable for
field conditions. Cables/cabling from transducers local JB to Vibration Monitoring
system in Control Room/Control Equipment Room shall be provided by the Contractor.
Vibration monitoring system shall give one no. buffered output of 4-20 mA DC and two
no. of buffered raw signal for each point monitored and one no. of buffered raw signal
for each phase marker sensor. The 4-20mA signal shall be suitable for use as an input
to DDCMIS, linear in proportion to vibration velocity or displacement. Raw buffered
signal(s) shall be suitable for archiving and analysis. Monitor shall provide vibration
indication calibrated in velocity units along with provisions of changing to displacement
unit (field-programmable) for each measurement point in both horizontal & vertical
planes. The generation of alarm and trip signals is not envisaged in vibration monitoring
system, the same shall be derived in DDCMIS. However in case of vibration initiated
protection of equipments, OEM standard and proven practices shall also be
considered.

PAGE 4 OF 8
PACKAGE
INSTRUMENTS
Page 248 of 498

The vibration monitor racks with power supplies shall be mounted in a separate self
standing cabinet to be located in control room. The number of racks and power
supplies shall be such that on failure of a single power supply/module, not more than
four monitors shall be affected. The vibration monitoring cabinet shall be fed from
redundant 24V DC feeders with auto changeover scheme.
The power supply arrangement for monitors shall ensure that failure of one power supply
shall not affect any monitoring function in the system. Also any power supply failure /earth
fault in any of the monitors will be isolated without affecting other monitors/ common power
supply. If 230 V AC UPS power supply is required for panel PC/ desktop PC, UPS/Mini UPS
for the same shall be provided by the contractor.
The functional requirement for vibration monitoring system shall include but not be
limited to the following:
- Vibration monitor front face status indications shall be available for indications
of healthy conditions of pick up circuit, monitor circuit and power supply. On
sensor fault/wire break in the sensor circuit, the system shall have the feature
of identifying the same through suitable means like the signal forced to a value
less than 4 mA. In case, such a feature is not available then suitable contact
shall be provided from the monitor for sensor fault.
- The facility shall be available for online functional checking of monitors.
- All vibration monitoring equipment shall be functionally tested for circuit
continuity and output response. All the components & interconnection cables
shall be tested to ensure compliance with the specification requirements & all
other applicable codes & standards.
In case it is the proven standard practice of a Contractor to provide vibration monitoring

PC with TFT LCD monitor, instead of dedicated monitors with the signal conditioning
equipment in control equipment room, the same shall also be acceptable. However, all
relevant functional requirements detailed above shall be met and the system shall be
16.00.00 FIELD INSTRUMENTS BASED ON FIELDBUS
The following instruments shall be connected to DDCMIS through fieldbus i.e.

FOUNDATION Fieldbus/PROFIBUS PA protocol complying to IEC 61158 directly from
transmitter.
16.01.00 Electronic Transmitter for Pressure, Differential Pressure and DP based Flow /
Level measurements.
S No. Features Essential/Minimum Requirements
1. Type of Transmitter FOUNDATION Fieldbus/PROFIBUS PA based output

PAGE 5 OF 8
PACKAGE
INSTRUMENTS
Page 249 of 498

2 Accuracy ± 0.060 % of calibrated range (minimum) for calibrated

range greater than 400 mmwc.
+0.065% of calibrated range (minimum) for calibrated
range greater than 250 kg/cm2.
± 0.10 % of calibrated range (minimum) for calibrated
range less than 400 mmwc.
3. Stability 0.25 % of calibrated range for 10 years for calibrated

range greater than equal to 400 mmwc on standard
conditions of manufacturer.
0.2 % of calibrated range for 1 years for calibrated range
less than 400 mmwc on standard conditions of
manufacturer.
0.15% of calibrated range for 5 years for DPT with static
pressure greater than 250 kg/cm2.
4 Turn down
50:1 for greater than or equal to span of 400mmwcl.
20:1 for span below 400mmwcl.
10:1 for span greater than 250 kg/cm2
(Above mentioned (2,3,4) parameters/features of offered models shall be strictly
as defined in standard published catalogue of the manufacturer only).
5 Housing Weather proof as per IP-67, metallic housing with durable
corrosion resistant coating
6. Electrical connection
compatible
7. Process connection
8. Operating Ambient 85 deg C without display.

temperature
70 deg C with display.
Overpressure 150% of max operating pressure
9 Accessories -Diaphragm seal, pulsation dampeners, syphon etc. as
required by service and operating condition.
-2 valve manifold for absolute & gauge pressure
transmitters, -3-valve for DP and 5 valve manifold for
level/flow applications.
-The valve manifold shall be non-integral type.
-For hazardous area, enclosure as described in NEC
article 5.

PAGE 6 OF 8
PACKAGE
INSTRUMENTS
Page 250 of 498

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CLAUSE NO.

GENERAL TECHNICAL REQUIREMENTS

IS:4540 Specification for monory-

IS:4671 Expanded polystyrene for

IS:4736 Hot dip zinc coating on

IS:4894 Centrifugal fans

IS:5456 Code of practice for testing

IS:5749 Forged ramshorn hooks Entwurf DIN 15402

IS:6392 Steel pipe flanges BS 4504 : 1969

IS:6524 Code of practice for

IS:7098 Cross linked Polyethylene Standard No. 1 to

IS:7373 Specification for wrought

IS:7938 Air receivers for compressed

ISO:1217 Displacement compressor-Acceplance test

ASHRAE-33 Methods of testing for rating of forced circulation air cooling

ASHRAE-52-76 Air cleaning device used in general ventilation for removing

LOT-IA PROJECTS TECHNICAL SPECIFICATION GENERAL TECHNICAL PAGE

Page 151 of 498

ASHRAE-22-72 Method of testing for rating of water cooled refrigerant

ASHRAE 23-67 Methods of testing for rating of positive displacement

ARI-450-6 Standard for water cooled refrigerant condensers.

ARI-550 Standard for centrifugal water chilling packages.

ARI-430/435 Central station AHU/Application of Central Station AHU

ANSI-31.5 Refrigerant piping

ASME-PTC- Atmospheric Water Cooling Equipment

AMCA A-21C Test Code for air moving devices

API:618 Reciprocating Compressor for general refinary services.

HYDRAULIC INSTITUTE STANDARDS.

HYDRANT SYSTEM MANUALS OF TAC.

TAC MANUALS OF SPRAY SYSTEM

NFPA USA/ NSC UK/ UL USA/ FM USA STANDARDS.

INDIAN EXPLOSIVES ACT.

INDIAN FACTORIES ACT.

STANDARD OF TUBULAR EXCHANGER MANUFACTURER'S ASSOCIATION.

LOT-IA PROJECTS TECHNICAL SPECIFICATION GENERAL TECHNICAL PAGE

Page 152 of 498

CODE AND STANDARD FOR CIVIL WORKS

Some of the applicable Standards, Codes and references are as follows:

Excavation & Filling

IS: 4701 Code of practice for earth work on canals.

IS: 9758 Guide lines for Dewatering during construction.

Properties, Storage and Handling of Common Building Materials

IS: 269 Specification for ordinary Portland cement, 33 grade.

IS: 455 Specification for Portland slag cement.

IS: 702 Specification for Industrial bitumen.

IS: 712 Specification for building limes.

IS: 808 Rolled steel Beam channel and angle sections.

IS: 1077 Specification for common burnt clay building bricks.

IS: 1161 Specification of steel tubes for structural purposes.

IS: 1367 Technical supply conditions for Threaded fasteners.

IS: 1489 Specification for Portland-pozzolana cement:

LOT-IA PROJECTS TECHNICAL SPECIFICATION GENERAL TECHNICAL PAGE

Page 153 of 498

(Part-II) Calcined clay based.

IS: 1542 Specification for sand for plaster.

IS: 2062 Specification for steel for general structural purposes.

IS: 2116 Specification for sand for masonry mortars.

IS: 2386 Testing of aggregates for concrete.

IS: 3150 Hexagonal wire netting for general purpose.

IS: 3495 Methods of tests of burnt clay building bricks.