Crushing Screening Brochure
Crushing Screening Brochure
2
CONTENTS
Introduction 2
Hydra Jaw 6
Grizzly Feeder 7
SBS Series 12
Kodiak Series 13
The models covered in this document do not constitute exhaustive range offered by
AAMG-TIL. Higher capacity and customized models are available on request.
3
JAW CRUSHER -
VANGUARD PLUS
B
A
D D
4
JAW CRUSHER - SPECIFICATION & PERFORMANCE
Size of feed Recommended Motor Power
Brand
H3450 273 - 400 300 - 450 335 - 520 370 - 575 410 - 620
5060 IG 498 – 714 518 – 773 568– 855 618 - 923 677 - 1018 841 – 1145 968 - 1273
V2650 142 - 186 162 - 213 181 - 239 202 - 266 243 - 320
V3055 227 - 298 257 - 338 285 - 376 343 - 453 402 - 530 452 - 594
KPI-JCI
V3144 182 - 240 207 - 272 230 - 303 276 - 363 321 – 423 367 - 483
V3552 275-362 311 – 410 359 – 473 419– 551 478 - 629
V4450 365 – 480 424 – 558 494 – 651 563 – 742 633 – 834 703 – 925
• Higher capacity models available on request
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JAW CRUSHER -
HYDRA JAW
The Telsmith HYDRA JAW models combine a century of experience with the
most advanced jaw crusher technology available today. The result is a reliable,
highly productive line of jaw crushers that are safe to operate, easy to maintain
and deliver greater uptime availability.
Stability:
Balancing the
Safety: crusher reduces
Impact plate dynamic loading
protects the on the structure.
pitman from wear.
Productivity:
True feed opening,
measured peak
to peak, accepts
larger feed.
Reliability:
Fabricated main
frame is FEA
designed and stress
relieved for rugged
dependability.
Easy
Maintenance:
Grease lines are
plumbed to a central
Durability:
distribution point for
For maximum wear Uptime
quick access.
utilization, jaw dies Cost Savings: Optimization:
are interchangeable Replaceable toggle Hydraulic toggle reduces
between the swing ends provide an maintenance and lowers
and stationary jaws as inexpensive answer operating costs with:
well as reversible top to inevitable toggle • Hydraulic Adjustment
to bottom. wear. • Hydraulic Relief
• Hydraulic Chamber
Clearing
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GRIZZLY FEEDER
GRIZZLY FEEDER
2) 300mm bed depth at the feeder pan discharge or start of grizzly bars.
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PORTABLE PLANTS
TELSMITH TIL H2550 / H3244 PP is a wheel mounted electric powered Primary Crushing & Screening unit.
It can achieve production of 300 mtph for both H2550 and H3244 of aggregate under mentioned feed material specification and gradation
(Bulk density 1.6 T /m3).
Includes Grizzly Feeder, Dirt Screen (Optional), Jaw crusher, Under Crusher Conveyor, Electricals, platforms – all mounted on a trailer.
PP JAW DIMENSIONS
8
PORTABLE JAW PLANTS
V2650 PP H2550/H3244 PP
DIMENSIONS TRANSPORT OPERATION DIMENSIONS TRANSPORT OPERATION
Length 13,320 mm 13,320 mm Length 13,693 mm 13,693 mm
Width 2,600 mm 3,200 mm Width 2,453 mm 3,200 mm
Height 3,750 mm 4,260 mm Height 3,870 / 4,188 mm 4,615 mm
WEIGHT WEIGHT
Total Weight 38,200 kg Total Weight 39,650 kg / 43,375 kg
Weight on Axles 23,000 kg Weight on Axles 23,650 kg / 26,700 kg
Weight on King Pin 15,200 kg Weight on King Pin 16,000 kg / 16,675 kg
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CONE CRUSHERS -
SBS & KODIAK PLUS
For more than a century, aggregate and mining professionals who require the highest productivity, best reliability and lowest cost per ton have turned to
cone crushers from Astec Aggregate & Mining Group (AAMG) for consistent performance. The experience shows in today’s comprehensive line of AAMG
cone crushers.
Engineered into each model with a common commitment to peak day to day performance and long term durability….. a commitment backed by the 100
year reputation for design excellence, manufacturing, craftsmanship and customer satisfaction of AAMG all over the globe.
Maximum
Flywheel
Brand Model feed size Motor Power kW (HP) Weight (kg)
RPM
(mm)
Telsmith 38 SBS 175 775 - 805 110 - 150 (150 - 200) 13,789
Telsmith 44 SBS 203 665 - 705 150 - 225 (200 -300) 16,329
KPI-JCI K 300+ 286 800 - 950 225 (300) 20,639
KPI-JCI K 400+ 323 800 - 950 300 (400) 26,580
KPI-JCI K 500+ 383 750 - 850 375 (500) 34,247
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CONE CRUSHER - PERFORMANCE
PROJECTED CRUSHING CAPACITIES – SBS & KODIAK CONE CRUSHERS (MTPH)
THROUGHPUT CAPACITIES AT DISCHARGE SETTING (CSS) SHOWN
CRUSHER MODEL 3/8” 1/2” 5/8” 3/4” 1” 1 ¼” 1 ½” 1 ¾” 2”
(10mm) (13mm) (16mm) (19mm) (25mm) (32mm) (38mm) (45mm) (51mm)
38 SBS 81 - 104 104 - 131 126 - 153 140 - 171 171 - 207 198 - 243 212 - 261
44 SBS 111 - 144 135 - 180 162 - 212 180 - 234 221 - 288 257 - 333 288 - 374 324 - 410
K 300+ 154 - 191 172 - 218 195 - 245 245 - 299 281 - 350 299 - 376 318 - 399 335 - 417
K 400+ 191 - 236 227 - 286 263 - 331 308 - 386 367 - 458 399 - 499 431 - 540 454 - 567
K 500+ 245 - 299 290 - 358 340 - 404 386 - 472 440 - 531 494 - 608 540 - 667 590 - 753
Note:
“The minimum recommended CSS is determined by the crushing chamber selection and operating conditions.
Capacities of the Crushers are based on open circuit crushing (one pass through the crusher).
Capacities are approximate total throughout based on an average material having a bulk density of 1600 kg/m3.
Throughput capacities will vary depending on the type of material, feed gradation, moisture content, chamber
selection, feed method and other site specific operating conditions.
For recommended capacities, minimum and maximum discharge openings, see capacities table.
Capacities of Crushers are based on open circuit crushing.
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SBS CONE CRUSHER
Telsmith TIL 38 SBS/44 SBS PP is an electric powered secondary crushing unit. The nominal capacity of this machine is upto 200 mtph for 38 SBS and
300 mtph for 44 SBS aggregate under mentioned feed material specification and gradation (Bulk density 1.6 T/m3).
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KODIAK PLUS
CONE CRUSHER
PATENTED LINER RETENTION SYSTEM PATENTED THREAD LOCKING RING PATENTED FIELD REPLACEABLE BRASS LINED V-SEAT TRAMP IRON RELIEF SYSTEM
Our patented liner retention system makes 360-degree ring replaces individual BRASS THREADS Replaceable brass seat liners provide Eliminates maintenance costs associated
liner changes simple, safer and quicker. cylinders and acts as a single piston Older machines use steel-on-steel rotation an extra layer of protection against with accmulators. Pressure relief valves act
providing low maintenance, leak-free threads that frequently gall or weld overload events. as a latch, generating minimal back pressure
operation preventing bowl creep. together. KPI-JCI’s patented brass-thread build-up during an overload event. Picture
insert resists the galling and welding. above shown in the “clearing” position.
HYDRAULIC PANEL
Hydraulic pump, filter, etc. are away from
the crusher in an easy to service panel.
ANTI·SPIN CONE BRAKE ROLLER BEARINGS REVOLVING WEDGE ROBUST BASE FRAME LUBE PANEL
Anti-spin feature reduces manganese wear Precision design generates higher Fully protected counterweights eliminate Kodiak Plus crushers are the heaviest in Houses lube pump, filter, etc. are away
cost and minimizes projectiles for improved efficiencies, reducing re-circulating loads the need for replacements and maintain the class, thus applying more pounds per from the crusher in an easy to service
safety. Optional hydraulic anti-spin also and operating temperatures. Highly true balance through the life of the horsepower into its core function-crushing. panel.
available tolerant of climate and temperature machine.
fluctuations.
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SBS & KODIAK CONE CRUSHING CHAMBERS
Recommended Minimum Closed Side Feed Opening at Minimum Closed Side Setting
Model Bowl
Setting (CSS) Open (A) Closed (B)
C - X-Coarse 1" 25 mm 6-7/8" 175 mm 5-3/4" 146 mm
C - Coarse 5/8" 16 mm 5-1/4" 133 mm 3-7/8" 98 mm
C - Medium 5/8" 16 mm 4-3/4" 121 mm 3-3/8" 86 mm
38 SBS
F - Coarse 5/8" 16 mm 4-1/4" 108 mm 2-7/8" 73 mm
F - Medium 1/2" 13 mm 3-3/4" 95 mm 2-1/4" 57 mm
F - Fine 3/8" 10 mm 3-1/4" 83 mm 1-3/4" 44 mm
C - X-Coarse 1" 25 mm 8" 203 mm 6-1/2" 165 mm
C - Coarse 3/4" 19 mm 5-7/8" 149 mm 4-1/4" 108 mm
C - Medium 5/8" 16 mm 4-7/8" 124 mm 3-1/2" 89 mm
44 SBS
F - Coarse 5/8" 16 mm 4-1/4" 108 mm 2-5/8" 67 mm
F - Medium 1/2" 13 mm 3-3/4" 95 mm 2-1/4" 57 mm
F - Fine 3/8" 10 mm 3-1/2" 89 mm 1-3/4" 44 mm
Coarse 3/4" 19 mm 10-1/8" 257 mm 9-1/4" 235 mm
Medium Coarse 3/4" 19 mm 8-3/4" 222 mm 7-3/4" 197 mm
Medium Chamber w/ 5/8" 16 mm 8-7/8" 225 mm 7-7/8" 200 mm
KODIAK Feed slot
K300+
Medium Chamber 5/8" 16 mm 7-5/8" 194 mm 6-1/2" 165 mm
Medium Fine 1/2" 13 mm 5-1/8" 130 mm 3-5/8" 92 mm
Fine Chamber 1/4" 6.4 mm 4-3/8" 111 mm 2-3/4" 70 mm
Coarse 3/4" 19 mm 11-1/2" 292 mm 10-1/4" 260 mm
Medium Chamber w/
5/8" 16 mm 9-1/2" 241 mm 7-7/8" 206 mm
KODIAK Feed slot
K400+ Medium Chamber 5/8" 16 mm 8-1/8" 206 mm 6-5/8" 168 mm
Medium Fine 1/2" 13 mm 5-1/4" 133 mm 3-1/2" 88.9 mm
Fine Chamber 1/4" 6.4 mm 3-7/8" 98.4 mm 2-1/8" 54 mm
Extra Coarse 1-1/4" 32 mm 14" 356 mm 13" 330 mm
Coarse 3/4" 19 mm 12-1/2" 317 mm 11"-1/8" 283 mm
KODIAK Medium Chamber 5/8" 16 mm 11-3/4" 298 mm 10-1/2" 267 mm
K500+ Medium Fine 1/2" 13 mm 6-3/8" 162 mm 4-5/8" 117 mm
Fine Chamber 1/2" 13 mm 10-5/8" 270 mm 9-3/8" 238 mm
Extra Fine 1/4" 6.4 mm 4-1/2" 114 mm 2-5/8" 66.7 mm
Additional chamber selection options are available for unique applications. Consult factory for recommendations.
The minimum operating CSS is affected by the feed gradation, type of material, fines content, moisture content, feed rate and other site specific operating
conditions. The minimum recommended CSS shown in the above table may not be achieved in all applications.
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VIBRO-KING TL SCREENS
SCREEN FEATURES
n 10mm (no weld) sideplates
n 20 degree mountangle
n Huck-bolted assembly
n Reinforcing plates at vibrator
n Bolton AR lined feedbox and AR lined discharge lips
n Back plate with rubber dust curtain
n Support pedestals and springs
n Steel coilsprings
n Urethane friction checks with replaceable wear plates
n Standard wide series bearings deliver long service life: bearing sizes:
TL26 (130mm bearings), TL32 (160mm bearings)
n Oil lubricated TL shaft assembly (single and dual shaft models)
- Oversized shaft casing increases oil volume & extends service intervals
n “Never-Wear” sealingsystem:
- Centrifugal force casts oil away, No contact seals to maintain
n Urethane labyrinth dustseal
FEATURE SPECIFICATIONS
n Best in-class service ability Adjustable operating speed range 780 – 1050RPM
- Splash plate to support shaft during assembly,
Slope 20°
Oil level sight gauge on non-driveside
Maximum top deck opening 75mm (wirecloth), / 150mm (punch plate)
- Grease fittings located outside ofguard
Minimum screen cloth opening 6 mesh (3.3mm)
n External counter weights
*Speed based on media openings at time of sale, machine weight and vibrator configuration
n FEA design with extensive stress analysis dependent on application and media selection.
n Operation and maintenance manuals
“Never-wear” non-contact
Wide series bearings sealing system
DECK DESIGNS provide longer life
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PHYSICAL AND OPERATING CHARACTERISTICS
VIBRO KING TL SCREEN - PHYSICAL & OPERATING CHARACTERISTICS
Screen size Power Reqd. kW (HP) Bearing size (mm) Oil capacity (lit)
Width x Length Decks Weight* (kg)
ft (mm) TL26 TL32 TL26 TL32 TL26 TL32
DD 18.5 (25) 6,742 130mm 19.7
6' x 16'
TD 22.5 (30) 8,878 160 mm 20.1
(1829 x 4877)
QD 30 (40) 9,708 160 mm 20.1
DD 30 (40) 7,910 160 mm 20.1
6' x 20'
TD 30 (40) 9,640 160 mm 20.1
(1829 x 6096)
QD 30 (40) 10,625 160 mm 20.1
*Weights are approximate and include wire cloth.All weights shown are estimated and may vary due to fabrication variables, optional equipment or custom engineering. Consult factory for additional
quad deck models.
SCREEN DIMENSIONS
A
B
I/S FEEDBOX
F
M
C G
I/S OF SIDEPLATE
D
O/S OF HARDWARE
E
BETWEEN SPRING C/L
A B C D E F G H M
Size
mm [in] mm [in] mm [in] mm [in] mm [in] mm [in] mm [in] mm [in] mm [in]
6x16 QD 2516 1828.8 1844.7 2018 2181.2 6250 2362 5263 1251
6x20 DD 2516 1828.8 1844.7 2018 2181.2 7582 2469 6361 1667
*Right hand drive shown.
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PORTABLE CONE PLANTS
17
PORTABLE CONE PLANTS
38 SBS PP 44 SBS PP
DIMENSIONS TRANSPORT OPERATION DIMENSIONS TRANSPORT OPERATION
Length 14,608 mm 14,608 mm Length 14,608 mm 14,608 mm
Width 2,590 mm 4,080 mm Width 2,590 mm 4,080 mm
Height 4,132 mm 7,510 mm Height 4,132 mm 7,510 mm
WEIGHT WEIGHT
Total Weight 35,986 kg Total Weight 38,526 kg
Weight on Axles 19,553 kg Weight on Axles 21,125 kg
Weight on King Pin 16,433 kg Weight on King Pin 17,401 kg
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VERTICAL SHAFT IMPACT
CRUSHER
KPI – JCI is amongst leader in the VSI technology.
This VSI design has features for high performance and optimum
operating cost.
Feed Tube Maximum feed Accelerator Speed Capacity Motor Power Weight
Model
Diameter (mm) size rotor (mm) (rpm) (mtph) kW (HP) (kg)
VSI 2500 289 51 700 - 1400 135 - 267 225 (300) 8,518
VSI 3500 356 51 840 - 1200 227 - 363 300 (400) 10,886
VSI 4500 406 64 800 - 1200 300 - 500 300 - 375 (400 - 500) 13,227
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2500 VSI
20
PORTABLE VSI PLANT
2500 VSI PP
KPI –JCI TIL 2500 VSI PP is a wheel mounted electric powered Tertiary Crushing Plant with VSI and Screen mounted on a trailer.The nominal capacity of this
machine is up to 200 mtph for aggregate under mentioned feed material specification and gradation (Bulk density 1.6 T/m3).
2500 VSI PP
DIMENSIONS TRANSPORT OPERATION
Length 14,608 mm 14,608 mm
Width 2,590 mm 4,080 mm
Height 4,132 mm 7,510 mm
WEIGHT
Total Weight 28,765 kg
SPECIAL FEATURES Weight on Axles 14,680 kg
Feed/ Inspection Doors Weight on King Pin 14,085 kg
Hydra Arm
Interchangeable Table Rotor WHEEL MOUNTED CHASSIS CONSISTS OF
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SETTING THE PACE IN THE
INFRASTRUCTURE SPACE
OUR FACILITY
STATE-OF-ART FACILITY FOR PORT AND
CONSTRUCTION EQUIPMENT AT CHANGUAL IN
KHARAGPUR, WEST BENGAL
The state-of-the-art Changual facility at Kharagpur,
West Bengal, is designed and built to facilitate smooth and
accelerated flow of materials based on concepts of Demand
Flow and Lean Principles, resulting in efficient and safe
working condition.
Factory spread across 37.45 acres
Built up area 58000 sqm
Shop Floor 22000 sqm
22
23
Technology Innovation Leadership
Registered Office
TIL Limited
CIN Number: L74999WB1974PLC041725
1 Taratolla Road, Garden Reach,
Kolkata 700024, West Bengal
Phone: +91 33 2469 3732-6 / 6497 / 3983 | 6633 2000
Fax: +91 33 2469 2143 I 3731
K Anantharaman
Mobile: +91 98302 64812
Email: K.A.Raman@tilindia.com
Amalangshu Pal
Mobile: +91 98318 39025
Email: Amalangshu.pal@tilindia.com
CHENNAI LUCKNOW
Jhaver Plaza, 7th Floor 1-A, Nungambakkam Raghvendra Mishra
High Road, Chennai 600 034, Tamil Nadu Mobile: +91 87692 83545
Phone: +91 44 6670 3000 / 3010 Email: Raghvendra.mishra@tilindia.com
Fax: +91 44 2827 9681
Maruthi Prasad MUMBAI
Mobile: +91 96185 62333 A - 606, A Wing, 6th Floor, 215 Atrium, Andheri - Kurla Road,
Email: Maruthi.prasad@tilindia.com Andheri (East), Mumbai 400059, Maharashtra
Phone: + 91 22 4969 1169
DELHI Ajay Shah
302 Ansal Bhawan, Mobile: +91 88509 71609
16, Kasturba Gandhi Marg, New Delhi 110 001 Email: ajay.shah@tilindia.com
Phone: +91 11 2331 1607 / 8046 / 9248 | 2335 0250 / 0255
Fax: +91 11 2331 3263 PUNE
Sandeep Srivastava Ajay Shah
Mobile: +91 94575 02105 Mobile: +91 8850 971609
Email: Sandeep.Srivastava@tilindia.com I til.delhi@tilindia.com Email: ajay.shah@tilindia.com
Rajiv Kapoor
Mobile: +91 99710 91610
Email: Rajiv.kapoor@tilindia.com
KERALA
Anup Kumar.G
Mobile: +91 94950 72999
Email: anupkumar.g@tilindia.com
Note: Specification are subject to change without notice. TIL ASTEC Crushing & Screening Brochure version 0721. This cancels brochure version 0421.