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Technology Innovation Leadership

CRUSHING & SCREENING SOLUTIONS


A complete range of Crushing &
Screening Plants & Equipment
- brought to you by TIL
• The Astec advantage now in India with latest
technology and proven performance

• TIL’s trusted reputation and market expertise of


over seven decades as one of India’s leading infra
equipment manufacturers

• High performance products - rugged and versatile to


meet every challenge - coupled with ready parts and
unmatched customer support

• Choice and flexibility to achieve maximum return on


equipment investment

Crushing & Screening Stationary Plant


Solutions

Crushing & Screening Wheel Mounted


Solutions

Crushing & Screening Track Mounted


Solutions

Unit Equipment - Feeders, Crushers,


Screens

High Frequency Screens

2
CONTENTS

Introduction 2

Jaw Crusher Vanguard Series 4

Hydra Jaw 6

Grizzly Feeder 7

Portable Jaw Plants 8-9

Cone Crushers 10-11

SBS Series 12

Kodiak Series 13

Screens – Vibro King TL 15

Portable Cone Plant 16-17

Vertical Shaft Impactor 18-19

Portable VSI Plant 20

High Frequency Screen 21

Our Facility 22-23

The models covered in this document do not constitute exhaustive range offered by
AAMG-TIL. Higher capacity and customized models are available on request.

3
JAW CRUSHER -
VANGUARD PLUS

B
A

D D

A SPHERICAL SELF-ALIGNING BEARING D REPLACEABLE JAW RETENTION TIPS


Heavy-duty roller bearings self-align to absorb the Replaceable jaw die seat tips protect the jaw base
flex of the eccentric shaft and withstand both side and pitman from wear.
thrust and heavy radial loads without the use of Increases uptime and decreases overhead by guarding
special side-retaining mechanisms. against costly repairs associated with the pitman,
This design assures greater reliability for both shaft seat and base assemblies.
and bearing performance.
E BASE CONSTRUCTION
B REPLACEABLE BARREL PROTECTOR The heavy-duty, single-side base construction is
Designed to protect the barrel of the pitman welded, stress relieved and machined for true
assembly from costly material wear, the barrel alignment and a long-service life.
protector simply bolts into place for quick and easy Three-piece, side-base wear liner design allows for
change-outs. individual replacement of wear liners.

C EXCLUSIVE BEARING MOUNTING


Features common flinger collars, which allow for
close spacing between side bearings and eccentric
shaft bearings, thus minimizing shaft-bending forces.
Provides maximum strength to the pitman shaft and
bearings for extended service life.

4
JAW CRUSHER - SPECIFICATION & PERFORMANCE
Size of feed Recommended Motor Power
Brand

Model CSS Range (mm) Weight (kg)


opening (mm) Crusher (rpm) kW (HP)
H2550 635 x 1270 63 - 152 250 110 (150) 16,148
H3244
Telsmith

813 x 1118 76 - 178 260 110 (150) 19,097


H3450 864 x 1270 100 - 200 260 150 (200) 27,825
5060 IG 1270x 1524 150 - 355 225 250 (350) 86,300
V2650 660 x 1270 64 - 127 260 110 (150) 14,528
V3055 762 x 1397 76 - 178 250 150 (200) 22,680
KPI-JCI

V3144 787 x 1118 76 - 178 260 110 (150) 20,194


V3552 889 x 1321 89 - 178 260 150 (200) 29,529
V4450 1118 x 1270 102 - 228 225 187 (250) 48,080

APPROXIMATE CRUSHER CAPACITIES (MTPH)


CRUSHER CLOSE SIDE SETTING
Crusher
Brand

Model 2 ½” 3” 3 ½” 4” 5” 6” 7” 8” 9” 10” 12” 14”


(63mm) (76mm) (90mm) (100mm) (125mm) (150mm) (175mm) (200mm) (229mm) (254mm) (305mm) (356mm)
H2550 145 - 236 163 - 268 181 - 290 200 - 327 227 - 367 268 - 440
H3244 159 - 240 172 - 259 186 - 304 218 - 327 259 - 386 295 - 481
Telsmith

H3450 273 - 400 300 - 450 335 - 520 370 - 575 410 - 620
5060 IG 498 – 714 518 – 773 568– 855 618 - 923 677 - 1018 841 – 1145 968 - 1273
V2650 142 - 186 162 - 213 181 - 239 202 - 266 243 - 320
V3055 227 - 298 257 - 338 285 - 376 343 - 453 402 - 530 452 - 594
KPI-JCI

V3144 182 - 240 207 - 272 230 - 303 276 - 363 321 – 423 367 - 483
V3552 275-362 311 – 410 359 – 473 419– 551 478 - 629
V4450 365 – 480 424 – 558 494 – 651 563 – 742 633 – 834 703 – 925
• Higher capacity models available on request

SCREEN ANALYSIS OF PRODUCT FROM TELSMITH JAW CRUSHER (OPEN CIRCUIT)


Sieve Designation Sieve Designation
Standard Standard
US mm 2-1/2" 3" 3-1/2" 4" 5" 6" 7" 8" 10" 12" 14" US mm
21" 533.0 100 21" 533.0
18" 457 (% Passing) 98 91 18" 457
16" 406.0 100 92 84 16" 406.0
14" 356.0 93 85 74 14" 356.0
12" 305.0 95 85 73 64 12" 305.0
10" 254.0 100 97 85 70 60 51 10" 254.0
8" 200.0 98 91 85 70 56 46 39 8" 200.0
7" 175.0 100 91 81 76 60 49 40 32 7" 175.0
6" 150.0 100 92 81 71 65 50 40 33 27 6" 150.0
5" 125.0 100 100 95 80 69 60 51 40 31 26 21 5" 125.0
4" 100.0 96 89 82 66 55 46 39 30 22 19 16 4" 100.0
3" 75.0 82 72 62 49 39 32 27 20 17 15 12 3" 75.0
2" 50.0 55 47 41 28 23 20 17 14 11 10 8 2" 50.0
11/2" 37.5 39 33 28 21 17 15 12 10 9 7 6 11/2" 37.5
11/4" 31.5 33 29 24 17 14 12 10 8 7 6 5 11/4" 31.5
1" 25.0 25 24 18 14 11 10 7 7 6 5 4 1" 25.0
3
/ 4" 19.0 18 18 14 11 9 7 5 5 4 4 3 3
/4" 19.0
1
/ 2" 12.5 12 12 10 7 6 5 3 3 2 2 2 1
/2" 12.5
3
/ 8" 9.5 9 9 8 4 4 3 2 2 1 1 1 3
/8" 9.5
4M 4.75 5 5 5 2 2 1 1 1 4M 4.75
8M 2.36 3 3 3 1 1 8M 2.36
Note: Capacities are approximate total throughput based on an average material having a bulk density of 1600 kg/m3.
Throughput capacity will vary depending on the type of material, feed gradation, moisture content, feed method and other site specific operating conditions.

5
JAW CRUSHER -
HYDRA JAW
The Telsmith HYDRA JAW models combine a century of experience with the
most advanced jaw crusher technology available today. The result is a reliable,
highly productive line of jaw crushers that are safe to operate, easy to maintain
and deliver greater uptime availability.

Stability:
Balancing the
Safety: crusher reduces
Impact plate dynamic loading
protects the on the structure.
pitman from wear.
Productivity:
True feed opening,
measured peak
to peak, accepts
larger feed.
Reliability:
Fabricated main
frame is FEA
designed and stress
relieved for rugged
dependability.

Easy
Maintenance:
Grease lines are
plumbed to a central
Durability:
distribution point for
For maximum wear Uptime
quick access.
utilization, jaw dies Cost Savings: Optimization:
are interchangeable Replaceable toggle Hydraulic toggle reduces
between the swing ends provide an maintenance and lowers
and stationary jaws as inexpensive answer operating costs with:
well as reversible top to inevitable toggle • Hydraulic Adjustment
to bottom. wear. • Hydraulic Relief
• Hydraulic Chamber
Clearing

6
GRIZZLY FEEDER

GRIZZLY FEEDER

Vibrating Grizzly Feeders


Width x Length Weight Electric motor
Grizzly Selection Grizzly Bar Length
Inch (mm) Lbs Kgs kW (HP)
Telsmith 48”x16’ (1220 x 4877) 6’ Straight 1 @ 6’ 11,800 5,352 22 (30)
Telsmith 48”x20’ (1220 x 6096) 8’ Step 2 @ 4’ 16,800 7,620 30 (40)
Telsmith 60”x24’ (1524 x 7315) 10’ Step 2 @ 5’ 32,500 14,742 45 (60)
Telsmith 72”x26’ (1830 x 7925) 9’ Step 2 @ 4.5’ 41,250 18,711 90 (125)
KPI/JCI 50”x15’ (1270 x 4572) 5’ Step 2 @ 2.5’ 8,750 3,971 22 (30)
KPI/JCI 50”x18’ (1270 x 5486) 5’ Step 2 @ 2.5’ 10,300 4,672 30 (40)

FEED RATE CAPACITY


Feed rates are approximate and will vary depending on the moisture content,
plasticity, gradation and general flowability of the material. The following
assumptions were used to create the table:

1) Throw, speed and material flowability combine to give estimated travel


speeds of: 12.1 MPM @ 0º; 19.8 MPM @ 5º; 36.6 MPM @ 10º.

2) 300mm bed depth at the feeder pan discharge or start of grizzly bars.

3) Material density = 1.6T/m3 (100 lbs./ft3)

4) Maximum feeder speed.

7
PORTABLE PLANTS
TELSMITH TIL H2550 / H3244 PP is a wheel mounted electric powered Primary Crushing & Screening unit.

It can achieve production of 300 mtph for both H2550 and H3244 of aggregate under mentioned feed material specification and gradation
(Bulk density 1.6 T /m3).

Includes Grizzly Feeder, Dirt Screen (Optional), Jaw crusher, Under Crusher Conveyor, Electricals, platforms – all mounted on a trailer.

PORTABLE JAW PLANT

PP JAW DIMENSIONS

STATIC RECEIVING HOPPER CAPACITY 25 - 35m3


TRAILER MOUNTED RECEIVING HOPPER CAPACITY 9.5m3

8
PORTABLE JAW PLANTS
V2650 PP H2550/H3244 PP
DIMENSIONS TRANSPORT OPERATION DIMENSIONS TRANSPORT OPERATION
Length 13,320 mm 13,320 mm Length 13,693 mm 13,693 mm
Width 2,600 mm 3,200 mm Width 2,453 mm 3,200 mm
Height 3,750 mm 4,260 mm Height 3,870 / 4,188 mm 4,615 mm

WEIGHT WEIGHT
Total Weight 38,200 kg Total Weight 39,650 kg / 43,375 kg
Weight on Axles 23,000 kg Weight on Axles 23,650 kg / 26,700 kg
Weight on King Pin 15,200 kg Weight on King Pin 16,000 kg / 16,675 kg

WHEEL MOUNTED CHASSIS CONSISTS OF WHEEL MOUNTED CHASSIS CONSISTS OF


Bogie 3 axles Bogie 3 axles
Tyres 10.0x20, 12 nos. Tyres 10.0x20, 12 nos.
Brakes Air brakes Brakes Air brakes
King pin 50.8 mm (2”) King pin 50.8 mm (2”)
Support legs 2 pairs Support legs 2 pairs
Landing Jacks 1 pair Landing Jacks 1 pair

GRIZZLY FEEDER GRIZZLY FEEDER


Model 48X16 VGF SD Model 48X16 VGF SD
Size 1,220 mm x 4,876 mm Size 1,220 mm x 4,876 mm
75 mm average 75 mm average
Grizzly Bar Gap Grizzly Bar Gap
W/Built In Wire. Mesh Option. W/Built In Wire. Mesh Option.
Vibrator 22 kW (30HP) @ 1490 rpm Vibrator 22 kW (30HP) @ 1490 rpm

DIRT SCREEN - OPTIONAL DIRT SCREEN - OPTIONAL


Model 4X6 SD Model 4X6 SD
Size 1,219 mm X 2,438 mm Size 1,219 mm X 2,438 mm
Motor 3.7 kW (5 HP) @ 1490 rpm Motor 3.7 kW (5 HP) @ 1490 rpm
Separation 10 or 15 mm Separation 10 or 15 mm

9
CONE CRUSHERS -
SBS & KODIAK PLUS
For more than a century, aggregate and mining professionals who require the highest productivity, best reliability and lowest cost per ton have turned to
cone crushers from Astec Aggregate & Mining Group (AAMG) for consistent performance. The experience shows in today’s comprehensive line of AAMG
cone crushers.

Engineered into each model with a common commitment to peak day to day performance and long term durability….. a commitment backed by the 100
year reputation for design excellence, manufacturing, craftsmanship and customer satisfaction of AAMG all over the globe.

FEATURES AND BENEFITS

SBS CONE CRUSHERS


n Reliable Hydraulic Overload Protection
n Dynamic Hydraulic Adjustment of CSS and High Speed Extract
n Quick Hydraulic Chamber Clearance
n Zero maintenance, optional Anti-Spin
n Long Bronze sleeves to withstand high radial crushing force
n Heavy Duty Thrust Roller Bearings

KODIAK CONE CRUSHERS


n High Efficiency roller bearing design
n Remote Hydraulic CSS adjustment
n Mechanical Crusher duty Cone Brake
n Permanently precision balanced
n Patented liner retention assembly
n Bronze field replaceable V seat liners
n Patented “gall resistant” brass bowl thread inserts
n Patented “no creep” bowl clamp

Maximum
Flywheel
Brand Model feed size Motor Power kW (HP) Weight (kg)
RPM
(mm)
Telsmith 38 SBS 175 775 - 805 110 - 150 (150 - 200) 13,789
Telsmith 44 SBS 203 665 - 705 150 - 225 (200 -300) 16,329
KPI-JCI K 300+ 286 800 - 950 225 (300) 20,639
KPI-JCI K 400+ 323 800 - 950 300 (400) 26,580
KPI-JCI K 500+ 383 750 - 850 375 (500) 34,247

• Higher capacity models available on request

10
CONE CRUSHER - PERFORMANCE
PROJECTED CRUSHING CAPACITIES – SBS & KODIAK CONE CRUSHERS (MTPH)
THROUGHPUT CAPACITIES AT DISCHARGE SETTING (CSS) SHOWN
CRUSHER MODEL 3/8” 1/2” 5/8” 3/4” 1” 1 ¼” 1 ½” 1 ¾” 2”
(10mm) (13mm) (16mm) (19mm) (25mm) (32mm) (38mm) (45mm) (51mm)
38 SBS 81 - 104 104 - 131 126 - 153 140 - 171 171 - 207 198 - 243 212 - 261
44 SBS 111 - 144 135 - 180 162 - 212 180 - 234 221 - 288 257 - 333 288 - 374 324 - 410
K 300+ 154 - 191 172 - 218 195 - 245 245 - 299 281 - 350 299 - 376 318 - 399 335 - 417
K 400+ 191 - 236 227 - 286 263 - 331 308 - 386 367 - 458 399 - 499 431 - 540 454 - 567
K 500+ 245 - 299 290 - 358 340 - 404 386 - 472 440 - 531 494 - 608 540 - 667 590 - 753

Note:
“The minimum recommended CSS is determined by the crushing chamber selection and operating conditions.
Capacities of the Crushers are based on open circuit crushing (one pass through the crusher).
Capacities are approximate total throughout based on an average material having a bulk density of 1600 kg/m3.
Throughput capacities will vary depending on the type of material, feed gradation, moisture content, chamber
selection, feed method and other site specific operating conditions.

GRADATION CHART FOR CONE CRUSHERS


Product size Crusher closed side setting
5/16"" 3/8"" 7/16"" 1/2" 5/8" 3/4" 7/8" 1" 1-1/4" 1-1/2" 1-3/4" 2"
US mm
7.9mm 9.5mm 11.1 12.7mm 15.9mm 19mm 22.2mm 25.4mm 31.7mm 38.1mm 44.5mm 50.8mm
4" 101.6 100
3-1/2" 88.9 100 96
3" 72.2 100 95 90
2-3/4" 69.8 98 92 86
2-1/2" 63.5 100 95 88 81
2-1/4" 57.1 97 91 83 74
2" 50.8 100 94 86 76 65
1-3/4" 44.5 100 97 88 79 66 55
1-1/2" 38.1 100 96 91 80 68 56 45
1-1/4" 31.7 100 97 90 83 70 56 46 38
1" 25.4 100 99 90 82 72 58 45 36 29
7/8" 22.2 100 99 93 86 74 64 48 38 30 25
3/4" 19 100 97 94 87 80 65 54 40 32 26 21
5/8" 15.9 98 94 87 80 69 55 46 34 28 22 18
1/2" 12.7 100 95 88 80 69 58 47 39 28 23 19 16
3/8" 9.8 91 84 73 63 52 44 37 28 21 17 14 12
5/16" 7.9 85 74 63 54 46 37 31 25 19 15 13 10
1/4" 6.4 74 61 50 44 36 32 26 21 16 13 11 9
4M 4.76 58 48 42 35 32 26 21 18 14 11 9 7
5/32" 3.9 50 41 36 30 28 23 18 15 12 10 8 6
8M 2.38 40 35 30 26 24 20 16 12 9 7 5 4
10M 2 35 31 26 22 20 18 14 10 8 6 4 3
16M 1.19 28 24 21 17 15 13 10 8 6 4 3 2
30M 0.595 20 18 15 11 9 8 6 5 4 3 2 1.5
40M 0.42 18 15 14 10 8 7 5 4 3 2 1.5 1
50M 0.297 14 12 12 8 7 6 4 3 2 1.5 1 0.8
100M 0.149 11 9 9 7 6 5 4 3 1.5 1 0.5 0.5
200M 0.074 8 7 6 6 5 4 3 2 1 0.5 0.5 0.3

For recommended capacities, minimum and maximum discharge openings, see capacities table.
Capacities of Crushers are based on open circuit crushing.

11
SBS CONE CRUSHER
Telsmith TIL 38 SBS/44 SBS PP is an electric powered secondary crushing unit. The nominal capacity of this machine is upto 200 mtph for 38 SBS and
300 mtph for 44 SBS aggregate under mentioned feed material specification and gradation (Bulk density 1.6 T/m3).

12
KODIAK PLUS
CONE CRUSHER

PATENTED LINER RETENTION SYSTEM PATENTED THREAD LOCKING RING PATENTED FIELD REPLACEABLE BRASS LINED V-SEAT TRAMP IRON RELIEF SYSTEM
Our patented liner retention system makes 360-degree ring replaces individual BRASS THREADS Replaceable brass seat liners provide Eliminates maintenance costs associated
liner changes simple, safer and quicker. cylinders and acts as a single piston Older machines use steel-on-steel rotation an extra layer of protection against with accmulators. Pressure relief valves act
providing low maintenance, leak-free threads that frequently gall or weld overload events. as a latch, generating minimal back pressure
operation preventing bowl creep. together. KPI-JCI’s patented brass-thread build-up during an overload event. Picture
insert resists the galling and welding. above shown in the “clearing” position.

HYDRAULIC PANEL
Hydraulic pump, filter, etc. are away from
the crusher in an easy to service panel.

ANTI·SPIN CONE BRAKE ROLLER BEARINGS REVOLVING WEDGE ROBUST BASE FRAME LUBE PANEL
Anti-spin feature reduces manganese wear Precision design generates higher Fully protected counterweights eliminate Kodiak Plus crushers are the heaviest in Houses lube pump, filter, etc. are away
cost and minimizes projectiles for improved efficiencies, reducing re-circulating loads the need for replacements and maintain the class, thus applying more pounds per from the crusher in an easy to service
safety. Optional hydraulic anti-spin also and operating temperatures. Highly true balance through the life of the horsepower into its core function-crushing. panel.
available tolerant of climate and temperature machine.
fluctuations.

13
SBS & KODIAK CONE CRUSHING CHAMBERS
Recommended Minimum Closed Side Feed Opening at Minimum Closed Side Setting
Model Bowl
Setting (CSS) Open (A) Closed (B)
C - X-Coarse 1" 25 mm 6-7/8" 175 mm 5-3/4" 146 mm
C - Coarse 5/8" 16 mm 5-1/4" 133 mm 3-7/8" 98 mm
C - Medium 5/8" 16 mm 4-3/4" 121 mm 3-3/8" 86 mm
38 SBS
F - Coarse 5/8" 16 mm 4-1/4" 108 mm 2-7/8" 73 mm
F - Medium 1/2" 13 mm 3-3/4" 95 mm 2-1/4" 57 mm
F - Fine 3/8" 10 mm 3-1/4" 83 mm 1-3/4" 44 mm
C - X-Coarse 1" 25 mm 8" 203 mm 6-1/2" 165 mm
C - Coarse 3/4" 19 mm 5-7/8" 149 mm 4-1/4" 108 mm
C - Medium 5/8" 16 mm 4-7/8" 124 mm 3-1/2" 89 mm
44 SBS
F - Coarse 5/8" 16 mm 4-1/4" 108 mm 2-5/8" 67 mm
F - Medium 1/2" 13 mm 3-3/4" 95 mm 2-1/4" 57 mm
F - Fine 3/8" 10 mm 3-1/2" 89 mm 1-3/4" 44 mm
Coarse 3/4" 19 mm 10-1/8" 257 mm 9-1/4" 235 mm
Medium Coarse 3/4" 19 mm 8-3/4" 222 mm 7-3/4" 197 mm
Medium Chamber w/ 5/8" 16 mm 8-7/8" 225 mm 7-7/8" 200 mm
KODIAK Feed slot
K300+
Medium Chamber 5/8" 16 mm 7-5/8" 194 mm 6-1/2" 165 mm
Medium Fine 1/2" 13 mm 5-1/8" 130 mm 3-5/8" 92 mm
Fine Chamber 1/4" 6.4 mm 4-3/8" 111 mm 2-3/4" 70 mm
Coarse 3/4" 19 mm 11-1/2" 292 mm 10-1/4" 260 mm
Medium Chamber w/
5/8" 16 mm 9-1/2" 241 mm 7-7/8" 206 mm
KODIAK Feed slot
K400+ Medium Chamber 5/8" 16 mm 8-1/8" 206 mm 6-5/8" 168 mm
Medium Fine 1/2" 13 mm 5-1/4" 133 mm 3-1/2" 88.9 mm
Fine Chamber 1/4" 6.4 mm 3-7/8" 98.4 mm 2-1/8" 54 mm
Extra Coarse 1-1/4" 32 mm 14" 356 mm 13" 330 mm
Coarse 3/4" 19 mm 12-1/2" 317 mm 11"-1/8" 283 mm
KODIAK Medium Chamber 5/8" 16 mm 11-3/4" 298 mm 10-1/2" 267 mm
K500+ Medium Fine 1/2" 13 mm 6-3/8" 162 mm 4-5/8" 117 mm
Fine Chamber 1/2" 13 mm 10-5/8" 270 mm 9-3/8" 238 mm
Extra Fine 1/4" 6.4 mm 4-1/2" 114 mm 2-5/8" 66.7 mm
Additional chamber selection options are available for unique applications. Consult factory for recommendations.
The minimum operating CSS is affected by the feed gradation, type of material, fines content, moisture content, feed rate and other site specific operating
conditions. The minimum recommended CSS shown in the above table may not be achieved in all applications.

14
VIBRO-KING TL SCREENS
SCREEN FEATURES
n 10mm (no weld) sideplates
n 20 degree mountangle
n Huck-bolted assembly
n Reinforcing plates at vibrator
n Bolton AR lined feedbox and AR lined discharge lips
n Back plate with rubber dust curtain
n Support pedestals and springs
n Steel coilsprings
n Urethane friction checks with replaceable wear plates
n Standard wide series bearings deliver long service life: bearing sizes:
TL26 (130mm bearings), TL32 (160mm bearings)
n Oil lubricated TL shaft assembly (single and dual shaft models)
- Oversized shaft casing increases oil volume & extends service intervals
n “Never-Wear” sealingsystem:
- Centrifugal force casts oil away, No contact seals to maintain
n Urethane labyrinth dustseal
FEATURE SPECIFICATIONS
n Best in-class service ability Adjustable operating speed range 780 – 1050RPM
- Splash plate to support shaft during assembly,
Slope 20°
Oil level sight gauge on non-driveside
Maximum top deck opening 75mm (wirecloth), / 150mm (punch plate)
- Grease fittings located outside ofguard
Minimum screen cloth opening 6 mesh (3.3mm)
n External counter weights
*Speed based on media openings at time of sale, machine weight and vibrator configuration
n FEA design with extensive stress analysis dependent on application and media selection.
n Operation and maintenance manuals
“Never-wear” non-contact
Wide series bearings sealing system
DECK DESIGNS provide longer life

n Side tension deck:


n Designed for wire cloth (up to 1/2” dia. wire)
n Utilize single crown hook up design

Oil flinger supports shaft


OPTIONAL EQUIPMENT during assembly

n Standard wire cloth


n V-belt drive and guards
n Pivoted motor base
n Electric motor
Large oil volume with Inexpensive snap-in
oversized shaft casing labyrinth seal

15
PHYSICAL AND OPERATING CHARACTERISTICS
VIBRO KING TL SCREEN - PHYSICAL & OPERATING CHARACTERISTICS
Screen size Power Reqd. kW (HP) Bearing size (mm) Oil capacity (lit)
Width x Length Decks Weight* (kg)
ft (mm) TL26 TL32 TL26 TL32 TL26 TL32
DD 18.5 (25) 6,742 130mm 19.7
6' x 16'
TD 22.5 (30) 8,878 160 mm 20.1
(1829 x 4877)
QD 30 (40) 9,708 160 mm 20.1
DD 30 (40) 7,910 160 mm 20.1
6' x 20'
TD 30 (40) 9,640 160 mm 20.1
(1829 x 6096)
QD 30 (40) 10,625 160 mm 20.1
*Weights are approximate and include wire cloth.All weights shown are estimated and may vary due to fabrication variables, optional equipment or custom engineering. Consult factory for additional
quad deck models.

SCREEN DIMENSIONS
A
B
I/S FEEDBOX

F
M

C G
I/S OF SIDEPLATE
D
O/S OF HARDWARE
E
BETWEEN SPRING C/L

A B C D E F G H M
Size
mm [in] mm [in] mm [in] mm [in] mm [in] mm [in] mm [in] mm [in] mm [in]

6x16 QD 2516 1828.8 1844.7 2018 2181.2 6250 2362 5263 1251
6x20 DD 2516 1828.8 1844.7 2018 2181.2 7582 2469 6361 1667
*Right hand drive shown.

16
PORTABLE CONE PLANTS

PP CONE – TRAVELLING DIMENSIONS


SPECIAL FEATURES
Dynamic Adjustment
Hydraulic Lock
Hydraulic relief & clearing
Metal Detector
Anti-Spin (optional)

17
PORTABLE CONE PLANTS
38 SBS PP 44 SBS PP
DIMENSIONS TRANSPORT OPERATION DIMENSIONS TRANSPORT OPERATION
Length 14,608 mm 14,608 mm Length 14,608 mm 14,608 mm
Width 2,590 mm 4,080 mm Width 2,590 mm 4,080 mm
Height 4,132 mm 7,510 mm Height 4,132 mm 7,510 mm

SURGE BIN CAPACITY (OPTIONS) SURGE BIN CAPACITY (OPTIONS)


(STATIC) 20m3 / 30m3 (STATIC) 20m3 / 30m3

WEIGHT WEIGHT
Total Weight 35,986 kg Total Weight 38,526 kg
Weight on Axles 19,553 kg Weight on Axles 21,125 kg
Weight on King Pin 16,433 kg Weight on King Pin 17,401 kg

WHEEL MOUNTED CHASSIS CONSISTS OF WHEEL MOUNTED CHASSIS CONSISTS OF


Bogie 2 axles Bogie 3 axles
Tyres 10.0x20, 8 nos. Tyres 10.0x20, 12 nos.
Brakes Air brakes Brakes Air brakes
King pin 50 mm King pin 50 mm
Landing Jack 1 pair Landing Jack 1 pair

GENERAL SPECIFICATION (CONE CRUSHER) GENERAL SPECIFICATION (CONE CRUSHER)


Horsepower 200 HP Horsepower 300 HP
Counter Shaft RPM Counter Shaft RPM
775-805 665-705
(Typical) (Typical)
Shipping Weight 13,789 Kg Shipping Weight 16,329 Kg

VIBRATING SCREEN VIBRATING SCREEN


Model 6x16 QD VKTL Model 6x16 QD VKTL
Inclination 20 Deg Inclination 20 Deg
Length 4800 mm Length 4800 mm
Width 1830 mm Width 1830 mm
Separation 40, 20, 10 & 5 mm Separation 40, 20, 10 & 5 mm
Motor 30 kW Motor 30 kW
Motor Base Pivoted type Motor Base Pivoted type
Spring Coil spring Spring Coil spring
Equipment RPM 829 rpm Equipment RPM 829 rpm

18
VERTICAL SHAFT IMPACT
CRUSHER
KPI – JCI is amongst leader in the VSI technology.
This VSI design has features for high performance and optimum
operating cost.

FEATURES AND BENEFITS

n Autogenous configuration produces more spec material in a


single pass.

n Efficient design decreases horsepower requirements.

n Reversible, replaceable and adjustable wear parts reduce


operating cost.

n Multiple shoe table and rotor configurations are easily


interchangeable.

Feed Tube Maximum feed Accelerator Speed Capacity Motor Power Weight
Model
Diameter (mm) size rotor (mm) (rpm) (mtph) kW (HP) (kg)
VSI 2500 289 51 700 - 1400 135 - 267 225 (300) 8,518
VSI 3500 356 51 840 - 1200 227 - 363 300 (400) 10,886
VSI 4500 406 64 800 - 1200 300 - 500 300 - 375 (400 - 500) 13,227

Overall Dimensions - VSI 2500

19
2500 VSI

VSI SPEC SHEET


Autogenous Model 2500A
Sieve Size Sieve Size 11/2” Fully Autogenous Semi - Autogenous
inches mm Feed 100% Speed 100% Speed
2” 50mm
11/2” 37.5mm 100%
11/4” 31mm 99 100%
1” 25mm 95 96
3/4” 19mm 90 90
1/2” 12.5mm 70 76
3/8” 9.5mm 56 58
1/4” 6.3mm 38 45
#4M 4.75mm 31 37
#8M 2mm 22 25
#16M 1.18mm 15 17
#30M 600uM 11 13
#50M 300uM 8 8
#100M 150uM 6 5
#200M 75uM 4 3
Note: Based upon material weighing 1600 kg/m3. Capacities may vary as much as ±25% dependent upon methods of loading, characteristics and
gradation of material, condition of equipment and other factors.

20
PORTABLE VSI PLANT
2500 VSI PP
KPI –JCI TIL 2500 VSI PP is a wheel mounted electric powered Tertiary Crushing Plant with VSI and Screen mounted on a trailer.The nominal capacity of this
machine is up to 200 mtph for aggregate under mentioned feed material specification and gradation (Bulk density 1.6 T/m3).

2500 VSI PP
DIMENSIONS TRANSPORT OPERATION
Length 14,608 mm 14,608 mm
Width 2,590 mm 4,080 mm
Height 4,132 mm 7,510 mm

SURGE BIN CAPACITY


(STATIC) 20m3 - 30m3

WEIGHT
Total Weight 28,765 kg
SPECIAL FEATURES Weight on Axles 14,680 kg
Feed/ Inspection Doors Weight on King Pin 14,085 kg
Hydra Arm
Interchangeable Table Rotor WHEEL MOUNTED CHASSIS CONSISTS OF

Hybrid Rock Self Bogie 2 axles

Bolt-on Wear Liners Tyres 10.00x20, 8 nos.

Metal Detector Brakes Air brakes


King pin 50 mm
Landing Jacks 1 pair

PP VSI – TRAVELLING DIMENSIONS VIBRATING SCREEN


Model 6x16 QD VKTL
Inclination 20 Deg
Length 4,800 mm
Width 1,830 mm
Separation 40, 20, 10 & 5 mm
Motor 30 kW
Motor Base Pivoted type
Spring Coil spring
Equipment RPM 829 rpm

21
SETTING THE PACE IN THE
INFRASTRUCTURE SPACE

OUR FACILITY
STATE-OF-ART FACILITY FOR PORT AND
CONSTRUCTION EQUIPMENT AT CHANGUAL IN
KHARAGPUR, WEST BENGAL
The state-of-the-art Changual facility at Kharagpur,
West Bengal, is designed and built to facilitate smooth and
accelerated flow of materials based on concepts of Demand
Flow and Lean Principles, resulting in efficient and safe
working condition.
Factory spread across 37.45 acres
Built up area 58000 sqm
Shop Floor 22000 sqm
22
23
Technology Innovation Leadership

Registered Office
TIL Limited
CIN Number: L74999WB1974PLC041725
1 Taratolla Road, Garden Reach,
Kolkata 700024, West Bengal
Phone: +91 33 2469 3732-6 / 6497 / 3983 | 6633 2000
Fax: +91 33 2469 2143 I 3731
K Anantharaman
Mobile: +91 98302 64812
Email: K.A.Raman@tilindia.com
Amalangshu Pal
Mobile: +91 98318 39025
Email: Amalangshu.pal@tilindia.com

CHENNAI LUCKNOW
Jhaver Plaza, 7th Floor 1-A, Nungambakkam Raghvendra Mishra
High Road, Chennai 600 034, Tamil Nadu Mobile: +91 87692 83545
Phone: +91 44 6670 3000 / 3010 Email: Raghvendra.mishra@tilindia.com
Fax: +91 44 2827 9681
Maruthi Prasad MUMBAI
Mobile: +91 96185 62333 A - 606, A Wing, 6th Floor, 215 Atrium, Andheri - Kurla Road,
Email: Maruthi.prasad@tilindia.com Andheri (East), Mumbai 400059, Maharashtra
Phone: + 91 22 4969 1169
DELHI Ajay Shah
302 Ansal Bhawan, Mobile: +91 88509 71609
16, Kasturba Gandhi Marg, New Delhi 110 001 Email: ajay.shah@tilindia.com
Phone: +91 11 2331 1607 / 8046 / 9248 | 2335 0250 / 0255
Fax: +91 11 2331 3263 PUNE
Sandeep Srivastava Ajay Shah
Mobile: +91 94575 02105 Mobile: +91 8850 971609
Email: Sandeep.Srivastava@tilindia.com I til.delhi@tilindia.com Email: ajay.shah@tilindia.com

Rajiv Kapoor
Mobile: +91 99710 91610
Email: Rajiv.kapoor@tilindia.com

KERALA
Anup Kumar.G
Mobile: +91 94950 72999
Email: anupkumar.g@tilindia.com

Toll Free No: 1800 266 1535


Email: mktg-til@tilindia.com

Note: Specification are subject to change without notice. TIL ASTEC Crushing & Screening Brochure version 0721. This cancels brochure version 0421.

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