MOPU PRAMESWARI 8

Predictive Maintenance Report

Date : November 08th , 2023

Area : DPCU
Equip. Name : Refrigerant Compressor B
Tag No. : K-2801B
Wo No. :-
Prepared By : Rizfian
Table Of Content
1. Introduction .................................................................................................................... 2
2. Resume of Finding and Recommendation ..................................................................... 2
2.1 Finding .......................................................................................................................... 2
2.2 Recommendation ......................................................................................................... 2
3. Unit Spesification ............................................................................................................ 3
3.1 Equipment Identity ....................................................................................................... 3
3.2 Measurement Point Scheme ........................................................................................ 3
3.3 Analysis Parameter Setting ........................................................................................... 3
4. Measurement Data ......................................................................................................... 4
4.1 Operation Parameter.................................................................................................... 4
4.2 Overall Vibration and Trends (IPS RMS) ....................................................................... 4
4.3 Vibration Spectrum Data .............................................................................................. 6
5. Thermography .............................................................................................................. 10

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1. Introduction
Predictive Maintenance is a part of maintenance program at MOPU Prameswari 8. The
Purpose of this program is to gain control of plant machinery, significantly reducing
maintenance cost, increasing productivity, improving product quality, achieve plant reliability
and profitability.

2. Resume of Finding and Recommendation

2.1 Finding and Analysis
▪ The highest vibration is 0.148 IPS (RMS) at NDE motor horizontal (M1H) and stable from
previous measurement.
▪ Spetrum data shows dominant peaks at 1X, 2X & 5X TS, Indicates misalignment problem
between motor & compressor.
▪ Blade pass frequency (5xTS) at compressor has appear with acceptable limit.
▪ Thermal image pattern at motor and compressor shows normal condition.

2.2 Recommendation
▪ Equipment (motor and compressor) are acceptable to operated.
▪ Please check alignment if any opportunity.
▪ Continue monitoring to see the vibration trending and thermal image pattern.

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3. Unit Spesification
3.1 Equipment Identity
Equipment : Refrigerant Compressor B
Area : DPCU
Tag Number : K-2801B
Driver : Motor
Connection : Coupling (Disc)
Driven : Screw Compressor
Power Rate : 280 kW
Driver RPM : 3582
Driven RPM : 3582
Support : Rigid
Driver Standard : ISO 10816-3
Driven Standard : ISO 10816-3
Bearing Driver DE : 6319/C3
Baring Driver NDE : 6319/C3
Bearing Driven DE : Journal Bearing
Bearing Driven NDE : Journal Bearing

3.2 Measurement Point Scheme

3.3 Analysis Parameter Setting

Analyzer VibXpert II Single channel

AP Set Standard Measurment Vel. /2-1600 Hz/ 2 lin. / Δf 1 Hz
AP Set Bearing Measurement Roll.bear.enve. 800Hz 0.5Hz
Sensor VIB 6.142
Measurement Mode Continous Measurement

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4. Measurement Data
4.1 Operation Parameter
2023
No Description th th
Limit Unit
Sept 20 Nov 08
1 Fro P Suc 1.62 1.88 Bar
2 P_Exh 13.67 15.47 Bar
3 P_Oil 11.98 13.78 Bar
4 Suction Filter -0.94 -0.88 Bar
5 Location 100 100 %
6 Current 35.6 35.6 A
7 T_Oil 50.3 52.7 °C
8 T_Oil Sep 59.7 61.6 °C
9 T Suc -14.9 -10.2 °C
10 T_A Winding 105.4 105.8 °C
11 T_B Winding 98.8 99.3 °C
12 T_C Winding 110.9 111.5 °C
13 T_Bearing 65.4 66.3 °C
14 T-Un_Bearing 52.8 53.7 °C
15 Oil Sep. Level 553.8 555.1 mm
16 DP_Oil Filter 0.95 0.95 Bar
17 T_Exh 67.5 67.9 °C
4.2 Overall Vibration and Trends (IPS RMS)
Standard ISO 10816-3
Alarm(C) 0.18 Danger (D) 0.28

Description Point Unit 20-Sep-23 9-Oct-23 08-Nov-23

NDE M1H IPS RMS 0.185 0.142 0.148
NDE M1V IPS RMS 0.1 0.122 0.087
NDE M1A IPS RMS 0.047 0.057 0.046
Motor
DE M2H IPS RMS 0.065 0.121 0.044
DE M2V IPS RMS 0.063 0.079 0.047
DE M2A IPS RMS 0.032 0.041 0.023
DE C1H IPS RMS 0.065 0.076 0.072
DE C1V IPS RMS 0.041 0.053 0.056
DE C1A IPS RMS 0.092 0.083 0.094
Compressor
NDE C2H IPS RMS 0.06 0.051 0.054
NDE C2V IPS RMS 0.045 0.046 0.062
NDE C2A IPS RMS 0.103 0.082 0.1

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 The trends show that the motor vibrations were stable within the acceptable level.

The trends show that the compressor vibrations were stable within the acceptable level.

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 4.3 Vibration Spectrum Data

▪ M1H-Motor NDE Horizontal

▪ M1V-Motor NDE Vertical

▪ M1A-Motor NDE Axial

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 ▪ M2H-Motor DE Horizontal

▪ M2V-Motor DE Vertical

▪ M2A-Motor DE Axial

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 ▪ C1H-Compressor DE Horizontal

▪ C1V-Compressor DE Vertical

▪ C1A-Compressor DE Axial

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 ▪ C2H-Compressor NDE Horizontal

▪ C2V-Compressor NDE Vertical

▪ C2A-Compressor NDE Axial

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5. Thermography

Description Thermal Image (0C)

Motor

Compressor

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 Based on Thermal Pattern (qualitative method), the equipment is good condition.

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