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9852 3243 01 PowerROC T50 Tier 3 Maintenance Schedules

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Atlas Copco

PowerROC T50 Tier 3


Maintenance schedules

1250 0334 32

PM NO. 9852 3243 01


2014-07
© Copyright 2014,

Atlas Copco (Nanjing) Construction & Mining Equipment Ltd.,


China
All product names in this publication are trademarks of Atlas Copco. Any unauthorized use or copying
of the contents or any part thereof is prohibited. Illustrations and photos may show equipment with
optional extras. No warranty is made regarding specifications or otherwise. Specifications and equip-
ment are subject to change without notice. Consult your Atlas Copco Customer Center for specific
information.

Original instruction

Atlas Copco (Nanjing) Construction & Mining Equipment Ltd.,

Nanjing, China
Maintenance schedules

1 Safety reference. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 Maintenance intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1 Foreword. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.2 Every 20th impact hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2.1 Rod handling system - Every 20th percussion hour. . . . . . . . . . . . . . . . . . . . . . . . 5
2.3 Every 100th impact hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3.1 Feeder - Every 100th percussion hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3.2 Rod handling system- every 100th percussion hour . . . . . . . . . . . . . . . . . . . . . . . 7
2.3.3 Dust collector - Every 100th percussion hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4 Every 200th impact hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.4.1 Drill-steel support - Every 200th percussion hour . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.5 Every 10th engine hour. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.5.1 Fire extinguishers - Every 10th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.5.2 Diesel engine - every 10th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.5.3 Compressor tank - every 10th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.5.4 Hydraulic oil tank and lubricating oil tank - every 10th engine hour . . . . . . . . . 13
2.5.5 Electrical system - every 10th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.6 Every 50th engine hour. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.6.1 Feeder - every 50th engine hour. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.6.2 Boom - every 50th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.6.3 Track frames - every 50th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.6.4 Rig frame/track frame - every 50th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.6.5 Cab - every 50th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.6.6 Diesel engine - every 50th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.6.7 Compressor parts - every 50th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.6.8 Radiator - every 50th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.6.9 Hydraulic oil tank - every 50th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.7 Every 250th engine hour. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.7.1 Feeder - every 250th engine hour. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.7.2 Boom - every 250th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2.7.3 Air conditioning - every 250th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2.7.4 Track frames - every 250th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2.7.5 Dust collector - every 250th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2.7.6 Cab - every 250th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
2.7.7 Diesel engine - every 250th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2.7.8 Air, coolant and intercooler systems - every 250th engine hour . . . . . . . . . . . . . 31
2.7.9 Hydraulic oil tank - every 250th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
2.8 Every 500th engine hour. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
2.8.1 Feeder - every 500th engine hour. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
2.8.2 Boom - every 500th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
2.8.3 Track frames - every 500th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
2.8.4 Diesel engine - every 500th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
2.8.5 Cab - every 500th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
2.8.6 Air filter - ever 500th engine hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

1
2.9 Every 1000th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
2.9.1 Air filter - every 1000th engine hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
2.9.2 Hydraulic oil reservoir - every 1000th engine hour . . . . . . . . . . . . . . . . . . . . . . . 40
2.9.3 Compressor - every 1000th engine hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
2.9.4 Pressure tank, separator - 1000 engine hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
2.10Every 1500th engine hour. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
2.10.1 Track frames - every 1500th engine hour. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
2.10.2 Air filter - every 1500th engine hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
2.11Every 2000 engine hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
2.11.1 Dust collector filter - 2000 engine hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
2.11.2 Engine heater - every 2000th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
2.12Every 5000th engine hour. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
2.12.1 Feeder - 5000 engine hours. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

2
1 Safety reference

1 Safety reference

Note
Always read the information in the Safety document before starting to use the rig or
starting maintenance work.

1250 0099 89

1
1 Safety reference

2
2 Maintenance intervals

2 Maintenance intervals

2.1 Foreword
This instruction manual is part of the complete delivery of the hydraulic drill rig. It
provides information on the design and operation of the drill rig and contains advice
and the measures necessary to keep the rig operational. This instruction manual is no
replacement for thorough training on the drill rig. The documentation consists of the
following:

• Part 1 - Maintenance intervals Percussion hours (feeder and rock drill).


– 4th hour
– 20th hour
– 100th hour
– 200th hour
• Part 2 - Maintenance intervals Engine hours.
– Every 10th hour
– Every 50th hour
– Every 250th hour
– Every 500th hour
– Every 1000th hour
– Every 1500th hour
– Every 2000th hour
This instruction manual should be read in advance by all persons who are to operate
or repair the drill rig or carry out maintenance on it.

How to use these maintenance instructions

• We recommend that you make copies of all maintenance intervals and keep a
record of each point checked.
• The owner of the equipment is recommended to compile a filing system for each
maintenance interval.
• Carefully read all the instructions and study the drawings of the machine so that
maintenance work will be performed safely and correctly.
Genuine Atlas Copco spare parts

• To ensure the safety and functionality of the drill rig, always use genuine Atlas
Copco spare parts.

3
2 Maintenance intervals

Environmental aspects

• Avoid the use of detergents and other cleaning agents containing solvents (e.g.
carbon tetrachloride). Use alternative agents that are less harmful to health and
the environment. Be sure to dispose of waste oil from the machine.

Note
The illustrations only show examples of grease nipples; check all mountings and
bearings appurtenant to relevant systems so you can find the existing grease nip-
ples.

4
2 Maintenance intervals

2.2 Every 20th impact hour

2.2.1 Rod handling system - Every 20th percussion hour


A

A A
A

1250 0350 78
A

Figure 1 Rod handling system (RHS)

Table 1 Rod handling system

Check point Control object Action

A Grease nipples Pump grease into grease nipples.

5
2 Maintenance intervals

2.3 Every 100th impact hour

2.3.1 Feeder - Every 100th percussion hour

A
D
1250 0350 79

C
B

Figure 2 Drill-steel support

Table 2 Drill-steel support

Check point Control object Action

A Drill-steel support cylinder Check mounting, tighten torque


bracket M10 41 Nm, M12 73 Nm, M16 185
Nm.

B Drill-steel support halves Check wear and cracks.

C Drill-steel support halves Adjust the lock nut for halves when
necessary.

D Lower drill-steel support Check mounting and alignment.

E Hydraulic cylinder for suction Check ball bearing clearance, maxi-


hood mum 0.5mm.

- Bolted joints, general Check tightening: M10 41 Nm, M12


73 Nm, M16 185 Nm.

6
2 Maintenance intervals

2.3.2 Rod handling system- every 100th percussion hour


A

E
C
D
E
B

1250 0350 80
E
E

Figure 3 Rod handling system

Table 3 Rod handling system

Check point Control object Action

A Hydraulic motor Check mounting.

B Bushing halves Check for wear, cracks.

C Hydraulic cylinders Check mounting.

D Sensor Check mounting, functionality.

E Bracket Check attachment, cracks.

7
2 Maintenance intervals

2.3.3 Dust collector - Every 100th percussion hour

H
I

G
F
A
E D B
K
E
C C

1250 0350 81
J
J

Figure 4 Dust collector

Table 4 Dust collector

Check point Control object Action

A Suction hoses The hoses must be intact and


sealed. Replace if necessary.

B Dust gasket The gasket must be intact and seal


around the pipe. Replace if neces-
sary.

C Inlet connector pieces The connector pieces must not be


worn through. Change if necessary.

D Center hose The hose must be intact. Rotate or


replace as necessary.

E Wear protection The wear protectors must be fitted


securely and not be worn. Replace
if necessary.

8
2 Maintenance intervals

2.4 Every 200th impact hour

2.4.1 Drill-steel support - Every 200th percussion hour

D
1250 0350 82

Figure 5 Drill-steel support

Table 5 Drill-steel support

Check point Control object Action

A Attachment Check mounting, alignment. Tightening


torque 185 Nm (136 lbf.ft).

B Bolted joints Tightening.

C Upper drill-steel support Check mounting, clearance and dam-


age. Tightening torque 185 Nm. Adjust
clearance with shims 2 - 4 mm.

D Slide pieces Check slide pieces minimum thickness


4 mm.

9
2 Maintenance intervals

2.5 Every 10th engine hour

2.5.1 Fire extinguishers - Every 10th engine hour

OK
OK

0
0

1250 0098 88

Figure 6 Fire extinguishers

Table 6 Fire extinguishers

Check point Control object Action

Fire extinguishers Check that the indicator is in the green zone.


If the indicator is in one of the red zones -
contact the service company.

Fire extinguishers Check that the seal is unbroken and that ser-
vice has been carried out within the pre-
scribed time.

Fire extinguishers Check that the fire extinguisher and its


holder are not damaged.

10
2 Maintenance intervals

2.5.2 Diesel engine - every 10th engine hour

Figure 7 Diesel engine

Table 7 Diesel engine

Check point Control object Action

A Hydraulic oil Check for signs of leakage.


pumps

B Diesel engine oil The oil must be between the two marks on the
level dipstick.

- Diesel Engine Check for leaks.

11
2 Maintenance intervals

2.5.3 Compressor tank - every 10th engine hour

1250 0287 88
A

Figure 8 Compressor tank

Table 8 Compressor tank

Check point Control object Action

A Tank, draining Open drain plug (A). Drain the water. The drill
rig must have been standing still for one hour
before the water can be drained.

B Compressor oil Check the oil level. The gauge must be in the
level green zone. The drill rig must be level and
must have been standing still for 10 minutes
before checking.

12
2 Maintenance intervals

2.5.4 Hydraulic oil tank and lubricating oil tank - every 10th
engine hour

Figure 9 Hydraulic oil tank and lubricating oil tank

Table 9 Hydraulic oil tank and lubricating oil tank

Check point Control object Action

A Hydraulic Oil Filter Replace the filter if the warning box is dis-
played. The oil temperature should be 40 °C.

B Hydraulic oil tank Check connections, signs and leakage.

C Hydraulic oil level The oil must cover the lower sight glass and
half the upper sight glass. The drill rig must
be standing level for a correct reading.

D Lubricating oil level Fill up to the high level mark. If all the oil in
the system has been used up then the sys-
tem must be bled

13
2 Maintenance intervals

2.5.5 Electrical system - every 10th engine hour

A
A
B

1250 0350 43
A
B

Figure 10 Electrical system

Table 10 Electrical system

Check point Control object Action

A Working lights Front, rear and on feeder. Function

B Emergency stop but- Attachment. Check each emergency stop but-


tons/Wire ton individually. The engine must stop. Before
checking the next emergency stop button the
previous one must be reset before restarting.

14
2 Maintenance intervals

2.6 Every 50th engine hour

2.6.1 Feeder - every 50th engine hour

Figure 11 Feeder

Table 11 Feeder

Check point Control object Action

A Grease nipples Fill with grease.

15
2 Maintenance intervals

2.6.2 Boom - every 50th engine hour

D
C
A,D
A,D

D
A,D

C
B
A,D A A
D

E A
A

D
1250 0350 84

A E
D A

Figure 12 Boom

Table 12 Boom

Check point Control object Action

A Grease nipples Fill with grease.

16
2 Maintenance intervals

2.6.3 Track frames - every 50th engine hour


A

1250 0089 28
B

C
Figure 13 Track frames

Table 13 Track frames

Check point Control object Action

A Traction motors Check for signs of leakage.

B Grease nipples Pump grease into 2 grease nipples.

C Traction gears Check for leaks. First oil change after 150 engine
hours, clean the gears with flushing oil before filling
with new. The level plug must be placed just above
the center of the tramming gear.

D Support roller Check wear, leakage

- Mountings Re-tighten all mountings after 100 engine hours as


per “Track frames - every 250th engine hour”.
Then every 250 engine hours.

Note
If central lubrication is installed then the function and connections must be
checked.

17
2 Maintenance intervals

2.6.4 Rig frame/track frame - every 50th engine hour


A

A
1250 0000 00

Figure 14 Rig frame/track frame

Table 14 Rig frame/track frame

Check point Control object Action

A Track frame/rig frame Lubrication

Note
If central lubrication is installed then the function and connections must be
checked.

18
2 Maintenance intervals

2.6.5 Cab - every 50th engine hour

1250 0350 60
F

Figure 15 Cab

Table 15 Cab

Check point Control object Action

A Main filter Clean or change the filter (F) if necessary.

B Circulation filter Clean or change the filter (F) if necessary.

- Fire extinguisher Check the legibility of the instructions.

- Steps to door Check mounting, cracks and damage.

- Air conditioning Run the cooling system for 5 minutes (win-


ter and summer).

- Condenser element Clean with compressed air.

- Handle Check mounting, cracks and damage.

- Roof Check the mounting and damage of protec-


tive members.

- Signal horn Check that the horn is in working order.

- Reversing warning signal Check functionality.


and beacon

- Plates and decals for warn- Check legibility and attachment.


ing, safety and information.

19
2 Maintenance intervals

2.6.6 Diesel engine - every 50th engine hour

Figure 16 Diesel engine

Table 16 Diesel engine

Check point Control object Action

C Fuel prefilter Drain off water.

J Air filter Check connections and couplings on inlet


manifold.

20
2 Maintenance intervals

2.6.7 Compressor parts - every 50th engine hour

B
A

1250 0350 92
C

Figure 17 Compressor parts

Table 17 Compressor parts

Check point Control object Action

A Compressor Check signs of leakage.

B Air filter Check connections and couplings on inlet


manifold.

C Compressor tank Open drain plug. Drain the water. The drill rig
must have been standing still for eight hours
before the water can be drained.

D Oil filter Change filter after the first 50 hours.

21
2 Maintenance intervals

2.6.8 Radiator - every 50th engine hour

Figure 18 Radiator

Table 18 Radiator

Check point Control object Action

A Radiator Check coolant level.

B Radiator Check to see whether the radiators are


clogged. Clean with compressed air.

22
2 Maintenance intervals

2.6.9 Hydraulic oil tank - every 50th engine hour

Figure 19 Hydraulic tank

Table 19 Hydraulic tank

Check point Control object Action

E Hydraulic oil reservoir Drain off the water. The drill rig must have
been standing still for one hour before the
water can be drained.

23
2 Maintenance intervals

2.7 Every 250th engine hour

2.7.1 Feeder - every 250th engine hour

Figure 20 Feeder

Table 20 Feeder

Check point Control object Action

B Cradles Check the slide pieces, clearance, mount-


ing, damage and tightening torque. Clear-
ance 2 - 4 mm. See “Maintenance
instructions” for adjustment instructions.

C Sensors Check mounting and function.


Adjust the distance to 5 mm approximately.

D Bush halves Check for wear and cracks.

E Hydraulic cylinders Check mounting.

24
2 Maintenance intervals

Check point Control object Action

F Ball bearings in cylinder Check clearance, maximum 0.5 mm.


lugs

G Drill-steel support halves Check adjustment, wear and cracks.

H Feed chain Check tension.

- Bolted joints Check tightening: M10 41Nm, M12 73 Nm,


M16 185 Nm.

2.7.2 Boom - every 250th engine hour

D
C
A,D
A,D

D
A,D

C
B
A,D A A
D

E A
A

D
1250 0350 84

A E
D A

Figure 21 Boom

25
2 Maintenance intervals

Table 21 Boom

Check point Control object Action

B Boom head/Feed Check mounting, tightening torque 73Nm (54


holder lbf.ft).

C Feed bracket Check the clearance between feeder and feed


bracket, 2 - 4 mm.

D All bushings and Check clearance between bushes, shaft and


bearings holder. Change bushes and shaft as necessary.
Maximum play 1 mm.

D Locking plates Check mounting and damage. Tightening torque


73 Nm (54 lbf.ft).

E Wear pad and Check the clearance between outer boom and tele-
outer boom scopic boom. Check the mounting of outer boom.
Refer to “Maintenance instructions”.

2.7.3 Air conditioning - every 250th engine hour

A
1250 0350 60

Figure 22 Air conditioning

Table 22 Air conditioning

26
2 Maintenance intervals

Check point Control object Action

A Main filter Replace the filter.

B Circulation filter Replace the filter.

2.7.4 Track frames - every 250th engine hour


I
F

E,G

A,B
D
1250 0116 51

Figure 23 Track frames

Table 23 Track frames

Check point Control object Action

A Traction gear Check for leaks.

B Traction gear Check oil level. Level plug and filler plug must
be in horizontal position.

C Traction motors Check mounting. Tightening torque 315 Nm.

D Track wheels Check mounting. Tightening torque 315 Nm.

E Support rollers Check leakage, wear. Mounting torque 73 Nm.

F Crawler track Tensioning, 25-50 mm, see “Maintenance


instructions”. Do not over-tension!

G Track control Check mounting. Tightening torque 210 Nm.

H Track frames Check mounting. Tightening torque 73 Nm.

I Support roller Check level. The rollers should be half full.


Check through the level plug.

27
2 Maintenance intervals

2.7.5 Dust collector - every 250th engine hour

H
I

G
F
A
E D B
K
E
C C

1250 0350 81
J
J

Figure 24 DCT

Table 24 DCT

Check point Control object Action

A Suction hoses Check for wear and sealing integrity.

B Dust gasket Check for wear and sealing integrity.

C Inlet connector piece Check for wear.

D Centre hose Check the wear. Replace or rotate if nec-


essary.

E Wear rubber Check wear and attachment.

F Filter Visual check.

G Diaphragm valves Check for leaks.

H Motor Mounting, 2 bolts M12 73 Nm.

I Motor mounting plate Mounting, 12 lock nuts M10 41 Nm.

J Hose Check wear and attachment.

K Dust collector Mounting, 12 bolts M16 185 Nm.

28
2 Maintenance intervals

2.7.6 Cab - every 250th engine hour

Figure 25 Cab

Table 25 Cab

Check point Control object Action

- Door hinges Lubricate.

- Cab Check mounting, damage. Tightening


torque 185 Nm.

29
2 Maintenance intervals

2.7.7 Diesel engine - every 250th engine hour

Figure 26 Diesel engine

Table 26 Diesel engine

Check point Control object Action

C Fuel prefilter Change filter.

D Fuel filter Change filters.

E Engine oil Change engine oil. See the instructions for the
diesel engine.

F V-belts generator Check wear and tension. See “Maintenance


instructions”.

K Engine oil filter Change filter.

- Battery Check electrolyte level

30
2 Maintenance intervals

2.7.8 Air, coolant and intercooler systems - every 250th


engine hour
1250 0186 33
A B

Figure 27 Exhaust system

Table 27 Exhaust system

Check point Control object Action

- Clamps Check/re-tighten clamps. Tightening torque type


A: 5 - 6 Nm, type B: 10-12 Nm.

31
2 Maintenance intervals

2.7.9 Hydraulic oil tank - every 250th engine hour

Figure 28 Hydraulic oil tank

Table 28 Hydraulic oil tank

Check point Control object Action

F Breather filter Change if clogged.

32
2 Maintenance intervals

2.8 Every 500th engine hour

2.8.1 Feeder - every 500th engine hour


D
C

A
A
A

B
A

1250 0350 85
Figure 29 Feeder

Table 29 Feeder

Check point Control object Action

A Protective plastic Check for wear.

B Jack chain cover Check for wear.

C Chain guide Check for wear.

33
2 Maintenance intervals

2.8.2 Boom - every 500th engine hour

D
C
A,D
A,D

D
A,D

C
B
A,D A A
D

E A
A

D
1250 0350 84

A E
D A

Figure 30 Boom

Check point Control object Action

E Wear pad Check the thickness of the wear pad, replace if


necessary. Refer to “Maintenance instruction”.

E Shim Check all the shims on the outer boom, replace


faulty shims.

34
2 Maintenance intervals

2.8.3 Track frames - every 500th engine hour

1250 0093 34
A

C
B
Figure 31 Track frames

Table 30 Track frames

Check point Control object Action

A Track frames Check mounting, Tightening torque 73 Nm (57 lbf.ft).


2 x 3 bolts.

B Track wheels Check mounting. Tightening torque 185 Nm (136


lbf.ft).

C Support roller Level check. The rollers should be half full. Check
via oil level plug.

35
2 Maintenance intervals

2.8.4 Diesel engine - every 500th engine hour

Figure 32 Diesel engine

Table 31 Diesel engine

Check point Control object Action

A Hydraulic pumps Check mounting and tightening torque.

G Exhaust cleaning unit Check mounting and tightening torque.

H Engine frame Check mounting and tightening torque.

I Engine Check mounting and tightening torque.

- Rubber coupling between Check for cracks and wear.


diesel engine and hydraulic
pump

36
2 Maintenance intervals

2.8.5 Cab - every 500th engine hour

Figure 33 Cab

Table 32 Cab

Check point Control object Action

A Fire extinguisher Check the legibility of instructions and the


condition of the fire extinguisher.

- Warning/safety signs Warning and safety labels plus labels with


information symbols. Legibility, affixation.

37
2 Maintenance intervals

2.8.6 Air filter - ever 500th engine hours


1
2
3

4
1250 0194 87

Figure 34 Air filter

Table 33 Air filter

Check point Control object Action

3 Air filter Replace the safety cartridge (3). See


maintenance instructions

38
2 Maintenance intervals

2.9 Every 1000th engine hour

2.9.1 Air filter - every 1000th engine hours


1250 01206 21

Figure 35 Air filter

Table 34 Air filter

Check point Control object Action

A Air filter Check the indicator.


See “Maintenance instructions”.

39
2 Maintenance intervals

2.9.2 Hydraulic oil reservoir - every 1000th engine hour

Figure 36 Hydraulic tank

Table 35 Hydraulic tank

Check point Control object Action

A, E Hydraulic oil tank Change hydraulic oil and return oil filter.
See “Maintenance instructions”. The
machine must be positioned horizontal.

40
2 Maintenance intervals

2.9.3 Compressor - every 1000th engine hours

B
A

1250 0350 92
C

Figure 37 Compressor

Table 36 Compressor

Check point Control object Action

A Compressor Changing oil, refer to “Fluids and Lubricating


Greases (SDE Nanjing)”.
See “Maintenance instructions”.

D Oil filter Change cartridge.

E Safety valve 17 bar Pressure test.

41
2 Maintenance intervals

2.9.4 Pressure tank, separator - 1000 engine hours


1250 0207 37

Figure 38 Pressure tank, separator

Table 37 Pressure tank, separator

Check point Control object Action

A Pressure tank separator filter Replace separator filter

Note
Check that the washer (1) under the filter remains in place and is not discarded
with the old filter during filter replacement.

42
2 Maintenance intervals

2.10 Every 1500th engine hour

2.10.1 Track frames - every 1500th engine hour


1250 0093 35

Figure 39 Track frames

Table 38 Track frames

Check point Control object Action

A Traction gear Change oil

43
2 Maintenance intervals

2.10.2 Air filter - every 1500th engine hours


1
2
3

4
1250 0194 87

Figure 40 Air filter

Table 39 Air filter

Check point Control object Action

5 Air filter Change safety cartridge (5). See mainte-


nance instructions

44
2 Maintenance intervals

2.11 Every 2000 engine hours

2.11.1 Dust collector filter - 2000 engine hours

H
I

G
F
A
E D B
K
E
C C

1250 0350 81
J
J

Figure 41 Dust collector, filter

Table 40 Dust collector, filter

Check point Control object Action

F Dust collector filter Filter replacement.

45
2 Maintenance intervals

2.11.2 Engine heater - every 2000th engine hour

4
3

1250 0168 82

Figure 42 Engine heater

1 Engine heater
2 Dosage pump
3 Fuel prefilter
4 Fuel tank

Table 41 Engine heater

Check point Control object Action

3 Fuel prefilter Changing the filter.

46
2 Maintenance intervals

2.12 Every 5000th engine hour

2.12.1 Feeder - 5000 engine hours


D
C

A
A
A

B
A

1250 0350 85
Figure 43 Feeder

Table 42 Feeder

Check point Control object Action

D Bearing unit Replace the bearing unit.

47
2 Maintenance intervals

48
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