9852 3243 01 PowerROC T50 Tier 3 Maintenance Schedules
9852 3243 01 PowerROC T50 Tier 3 Maintenance Schedules
9852 3243 01 PowerROC T50 Tier 3 Maintenance Schedules
1250 0334 32
Original instruction
Nanjing, China
Maintenance schedules
1 Safety reference. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 Maintenance intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1 Foreword. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.2 Every 20th impact hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2.1 Rod handling system - Every 20th percussion hour. . . . . . . . . . . . . . . . . . . . . . . . 5
2.3 Every 100th impact hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3.1 Feeder - Every 100th percussion hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3.2 Rod handling system- every 100th percussion hour . . . . . . . . . . . . . . . . . . . . . . . 7
2.3.3 Dust collector - Every 100th percussion hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4 Every 200th impact hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.4.1 Drill-steel support - Every 200th percussion hour . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.5 Every 10th engine hour. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.5.1 Fire extinguishers - Every 10th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.5.2 Diesel engine - every 10th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.5.3 Compressor tank - every 10th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.5.4 Hydraulic oil tank and lubricating oil tank - every 10th engine hour . . . . . . . . . 13
2.5.5 Electrical system - every 10th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.6 Every 50th engine hour. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.6.1 Feeder - every 50th engine hour. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.6.2 Boom - every 50th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.6.3 Track frames - every 50th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.6.4 Rig frame/track frame - every 50th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.6.5 Cab - every 50th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.6.6 Diesel engine - every 50th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.6.7 Compressor parts - every 50th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.6.8 Radiator - every 50th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.6.9 Hydraulic oil tank - every 50th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.7 Every 250th engine hour. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.7.1 Feeder - every 250th engine hour. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.7.2 Boom - every 250th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2.7.3 Air conditioning - every 250th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2.7.4 Track frames - every 250th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2.7.5 Dust collector - every 250th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2.7.6 Cab - every 250th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
2.7.7 Diesel engine - every 250th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2.7.8 Air, coolant and intercooler systems - every 250th engine hour . . . . . . . . . . . . . 31
2.7.9 Hydraulic oil tank - every 250th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
2.8 Every 500th engine hour. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
2.8.1 Feeder - every 500th engine hour. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
2.8.2 Boom - every 500th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
2.8.3 Track frames - every 500th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
2.8.4 Diesel engine - every 500th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
2.8.5 Cab - every 500th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
2.8.6 Air filter - ever 500th engine hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
1
2.9 Every 1000th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
2.9.1 Air filter - every 1000th engine hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
2.9.2 Hydraulic oil reservoir - every 1000th engine hour . . . . . . . . . . . . . . . . . . . . . . . 40
2.9.3 Compressor - every 1000th engine hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
2.9.4 Pressure tank, separator - 1000 engine hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
2.10Every 1500th engine hour. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
2.10.1 Track frames - every 1500th engine hour. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
2.10.2 Air filter - every 1500th engine hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
2.11Every 2000 engine hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
2.11.1 Dust collector filter - 2000 engine hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
2.11.2 Engine heater - every 2000th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
2.12Every 5000th engine hour. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
2.12.1 Feeder - 5000 engine hours. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
2
1 Safety reference
1 Safety reference
Note
Always read the information in the Safety document before starting to use the rig or
starting maintenance work.
1250 0099 89
1
1 Safety reference
2
2 Maintenance intervals
2 Maintenance intervals
2.1 Foreword
This instruction manual is part of the complete delivery of the hydraulic drill rig. It
provides information on the design and operation of the drill rig and contains advice
and the measures necessary to keep the rig operational. This instruction manual is no
replacement for thorough training on the drill rig. The documentation consists of the
following:
• We recommend that you make copies of all maintenance intervals and keep a
record of each point checked.
• The owner of the equipment is recommended to compile a filing system for each
maintenance interval.
• Carefully read all the instructions and study the drawings of the machine so that
maintenance work will be performed safely and correctly.
Genuine Atlas Copco spare parts
• To ensure the safety and functionality of the drill rig, always use genuine Atlas
Copco spare parts.
3
2 Maintenance intervals
Environmental aspects
• Avoid the use of detergents and other cleaning agents containing solvents (e.g.
carbon tetrachloride). Use alternative agents that are less harmful to health and
the environment. Be sure to dispose of waste oil from the machine.
Note
The illustrations only show examples of grease nipples; check all mountings and
bearings appurtenant to relevant systems so you can find the existing grease nip-
ples.
4
2 Maintenance intervals
A A
A
1250 0350 78
A
5
2 Maintenance intervals
A
D
1250 0350 79
C
B
C Drill-steel support halves Adjust the lock nut for halves when
necessary.
6
2 Maintenance intervals
E
C
D
E
B
1250 0350 80
E
E
7
2 Maintenance intervals
H
I
G
F
A
E D B
K
E
C C
1250 0350 81
J
J
8
2 Maintenance intervals
D
1250 0350 82
9
2 Maintenance intervals
OK
OK
0
0
1250 0098 88
Fire extinguishers Check that the seal is unbroken and that ser-
vice has been carried out within the pre-
scribed time.
10
2 Maintenance intervals
B Diesel engine oil The oil must be between the two marks on the
level dipstick.
11
2 Maintenance intervals
1250 0287 88
A
A Tank, draining Open drain plug (A). Drain the water. The drill
rig must have been standing still for one hour
before the water can be drained.
B Compressor oil Check the oil level. The gauge must be in the
level green zone. The drill rig must be level and
must have been standing still for 10 minutes
before checking.
12
2 Maintenance intervals
2.5.4 Hydraulic oil tank and lubricating oil tank - every 10th
engine hour
A Hydraulic Oil Filter Replace the filter if the warning box is dis-
played. The oil temperature should be 40 °C.
C Hydraulic oil level The oil must cover the lower sight glass and
half the upper sight glass. The drill rig must
be standing level for a correct reading.
D Lubricating oil level Fill up to the high level mark. If all the oil in
the system has been used up then the sys-
tem must be bled
13
2 Maintenance intervals
A
A
B
1250 0350 43
A
B
14
2 Maintenance intervals
Figure 11 Feeder
Table 11 Feeder
15
2 Maintenance intervals
D
C
A,D
A,D
D
A,D
C
B
A,D A A
D
E A
A
D
1250 0350 84
A E
D A
Figure 12 Boom
Table 12 Boom
16
2 Maintenance intervals
1250 0089 28
B
C
Figure 13 Track frames
C Traction gears Check for leaks. First oil change after 150 engine
hours, clean the gears with flushing oil before filling
with new. The level plug must be placed just above
the center of the tramming gear.
Note
If central lubrication is installed then the function and connections must be
checked.
17
2 Maintenance intervals
A
1250 0000 00
Note
If central lubrication is installed then the function and connections must be
checked.
18
2 Maintenance intervals
1250 0350 60
F
Figure 15 Cab
Table 15 Cab
19
2 Maintenance intervals
20
2 Maintenance intervals
B
A
1250 0350 92
C
C Compressor tank Open drain plug. Drain the water. The drill rig
must have been standing still for eight hours
before the water can be drained.
21
2 Maintenance intervals
Figure 18 Radiator
Table 18 Radiator
22
2 Maintenance intervals
E Hydraulic oil reservoir Drain off the water. The drill rig must have
been standing still for one hour before the
water can be drained.
23
2 Maintenance intervals
Figure 20 Feeder
Table 20 Feeder
24
2 Maintenance intervals
D
C
A,D
A,D
D
A,D
C
B
A,D A A
D
E A
A
D
1250 0350 84
A E
D A
Figure 21 Boom
25
2 Maintenance intervals
Table 21 Boom
E Wear pad and Check the clearance between outer boom and tele-
outer boom scopic boom. Check the mounting of outer boom.
Refer to “Maintenance instructions”.
A
1250 0350 60
26
2 Maintenance intervals
E,G
A,B
D
1250 0116 51
B Traction gear Check oil level. Level plug and filler plug must
be in horizontal position.
27
2 Maintenance intervals
H
I
G
F
A
E D B
K
E
C C
1250 0350 81
J
J
Figure 24 DCT
Table 24 DCT
28
2 Maintenance intervals
Figure 25 Cab
Table 25 Cab
29
2 Maintenance intervals
E Engine oil Change engine oil. See the instructions for the
diesel engine.
30
2 Maintenance intervals
31
2 Maintenance intervals
32
2 Maintenance intervals
A
A
A
B
A
1250 0350 85
Figure 29 Feeder
Table 29 Feeder
33
2 Maintenance intervals
D
C
A,D
A,D
D
A,D
C
B
A,D A A
D
E A
A
D
1250 0350 84
A E
D A
Figure 30 Boom
34
2 Maintenance intervals
1250 0093 34
A
C
B
Figure 31 Track frames
C Support roller Level check. The rollers should be half full. Check
via oil level plug.
35
2 Maintenance intervals
36
2 Maintenance intervals
Figure 33 Cab
Table 32 Cab
37
2 Maintenance intervals
4
1250 0194 87
38
2 Maintenance intervals
39
2 Maintenance intervals
A, E Hydraulic oil tank Change hydraulic oil and return oil filter.
See “Maintenance instructions”. The
machine must be positioned horizontal.
40
2 Maintenance intervals
B
A
1250 0350 92
C
Figure 37 Compressor
Table 36 Compressor
41
2 Maintenance intervals
Note
Check that the washer (1) under the filter remains in place and is not discarded
with the old filter during filter replacement.
42
2 Maintenance intervals
43
2 Maintenance intervals
4
1250 0194 87
44
2 Maintenance intervals
H
I
G
F
A
E D B
K
E
C C
1250 0350 81
J
J
45
2 Maintenance intervals
4
3
1250 0168 82
1 Engine heater
2 Dosage pump
3 Fuel prefilter
4 Fuel tank
46
2 Maintenance intervals
A
A
A
B
A
1250 0350 85
Figure 43 Feeder
Table 42 Feeder
47
2 Maintenance intervals
48
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