JSW Wirerod Brochure
JSW Wirerod Brochure
JSW Wirerod Brochure
07 JSW Steel
14 Manufacturing
Facilities
15 JSW
Wire Rod
16 Advantage JSW
Content
17 The Manufacturing
Process
18 Facilities &
Equipments
19 Wire Rod
20 Grades &
Specifications
26 Testing
Facilities
27 The Ultimate
Test
31 Sales
Offices
JSW Group
An $11 billion conglomerate, with presence across India, USA, South America & Africa, the JSW
Group is a part of the O.P. Jindal Group with strong footprints across core economic sectors,
namely, Steel, Energy, Infrastructure, Cement, also in Ventures and Sports.
The Group is paving the way for India’s development as a global superpower. JSW Steel is
India’s leading steel producer and among the world’s most illustrious steel company. The Group
is also leading in every sector that it operates in.
JSW Energy is one of the earliest private entrants into the power sector positioned strongly as
a full-spectrum integrated power company with a presence across the power sector value
chain. It is one of the most efficient Power Company in the country with one of the country's
largest open cast mining operation by volume and one of the largest private sector Hydro
Operator in India. JSW Cement creates the building blocks of India with its environment friendly
products. JSW Infrastructure is contributing to the nation’s development by providing world
class services to clients through state of- the-art ports, terminals, shipyards and other
facilities. JSW Sports runs the Sports Excellence Program (SEP) to identify, nurture and develop
Indian athletes to ensure that they bring sporting glory to the nation on the global stage. JSW
Sports also runs the Bengaluru Football Club & The Bengaluru Yodhas wrestling team.
The JSW Group is committed to creating more smiles at every step of the journey. JSW Founda-
tion, the Group’s CSR and sustainability arm, is in constant pursuit of making life better for
communities with its various initiatives in the fields of health, education, livelihood and sports,
along with art and culture.
JSW Group is proud to be charting a course to excellence that creates opportunities for every
Indian and leads to the creation of a sustainable, dynamic and developed nation.
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04
JSW Steel Ltd.
The flagship company of USD 11 billion JSW Group, JSW Steel is one of
India’s leading integrated steel manufacturers with a capacity of 18 MTPA.
It is one of the fastest growing companies in India with a footprint in over
140 countries. With state-of-the-art manufacturing facilities located in
Karnataka, Tamil Nadu and Maharashtra, it is recognized for its innovation
and quality.
JSW offers a wide gamut of steel products that includes Hot Rolled, Cold
Rolled, Bare & Pre-painted Galvanized & Galvalume®, TMT Rebars, Wire
Rods and Special Steel.
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JSW Steel
Coated Products Ltd.
JSW Steel Coated Products Limited is 100% subsidiary company of JSW Steel,
having state–of-the-art manufacturing facilities in the state of Maharashtra.
JSW Steel Coated Products Ltd. is India’s largest manufacturer and exporter of
Coated Steel as well as Colour Coated Steel. The production facilities, Tarapur
and Vasind Works, are located in the vicinity of major ports. The company’s
Kalmeshwar Works is centrally located near Nagpur to serve across regions.
JSW is an ISO 9001: 2008 Certified Organization and the first licensee producer
for Galvalume® in India. The Tarapur plant is specialized in manufacturing
Ultra-Thin Coated Products. The company is also a manufacturer of appliance
grade colour coated products. JSW’s Kalmeshwar Works is the first producer of
Galvanized and Colour Coated Steel in India. JSW also has established India’s
first Appliance Grade Line to manufacture Pre Coated and Vinyl Coated Metal.
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Steel Melting Shop Setting
Benchmarks
• First continuous annealing line in India
• JSW Steel Salem works is the largest integrated Alloy and Special Steel
plant in India
• 1.6 million trees planted at Vijayanagar works, transforming the area into a
green oasis
Blast Furnace - IV
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India’s most modern
Wire Rod Mill
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Manufacturing
Facilities
Vijayanagar Works
JSW Steel Vijayanagar plant is the first
integrated steel plant to reach 10 MTPA
capacity at a single location in India.
It is the first plant in India to use
the Corex technology for hot
metal production.
The first hot strip mill at
Vijayanagar was commissioned
in 1997.
Since then it has grown
exponentially and now has
an installed capacity to
produce 10 MTPA of steel.
Located at a remote village
Toranagallu, North
Karnataka in the Bellary-Hospet
iron ore belt, it is fully integrated steel
plant and well-connected with both
Goa and Chennai ports.
Unique features
• Houses India's largest blast furnace and the widest hot strip mill
• The only plant in India with paircross technology and twin-stand reversible cold-rolling mill
• The highest productivity steel plant in India, producing 800-plus tonnes per person per annum
• Recognised for its 'zero-effluent discharge' status; it reuses more than 95 per cent of process waste
• Low carbon footprint as it recycles 96% of coke oven gas for power generation
• Uses sophisticated ambient air control infrastructure beyond and has reduced gas flaring to lower levels JSW Wire Rod
JSW’s Wire Rods are produced through the cutting-edge Mill at Vijayanagar. JSW’s Wire Rod is manufactured in
High/Medium/Low carbon grades, Electrode grade, CHQ grades. Dimensional accuracy is guaranteed by an
automatic thickness control system using advanced numerical models.
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The Manufacturing
Process
Fluxes Iron Ore Fines
Coking Coal
Coke
Coke Oven
Billet Caster
Advantage JSW
• High Speed Wire Rod Mill (120mtr/sec)
• Low Sulphur and Phosporous Content (0.005% - 0.035%)
• Low Tramp Elements
• Excellent Mechanical and Consistent Chemical Properties
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Wire Rod
Product Specifications
Coil Particulars
Inner Diameter - 750 mm min.
Outer Diameter - 1250 mm max.
Coil Height - 2 meter max.
Coil Weight - Coil Weight
Packaging - 4 Steel Straps Binding (min)
Supply Specifications
Surface Defects - 1.0% of Diameter (max)
De-Carburization - 1.0% of Diameter (max)
Internal Soundness - Free from Pits, Seams, Blow holes, etc.
Supply Condition - As per TDC
Control in UTS - 60 N/mm2 (6Kg/mm2, within a ring) for High Carbon
5.20 to 8.50
Tolerance (mm)
+/- 0.20
Ovality (mm)
0.30 max
• State of art walking beam furnace with auto control air fuel ratio of capability 160Ton/Hr 14.50 to 22.00 +/- 0.30 0.40 max
• Minimum scale generation around 0.50% throughout the coil
Descaler
• High pressure Descaler of 230bar(max),ensuring removal of scale deposition on the billets surface
Stelmor Conveyor
• Optiflex control with 180 mts, controlled cooling with uniform mechanical & metallurgical properties.
Standard cooling, Retarded cooling and Forced cooling to process different grades
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Grades & Specifications
LowRod
Low carbon Wire carbon Wire Rod grades
grades
GRADE SIZE (mm) GRADE SIZE (mm) CHEMICAL COMPOSITIONCHEMICAL COMPOSITION MECHANICAL PROPERTIES
MECHANICAL PROPERTIES
SAE 1005 5.20-22.0SAE 1005 0.06 5.20-22.0 0.35 0.06 0.03 0.35 0.025 0.03 - 0.025 -- - -- 400 max 400 max25 25 50 Wire50
Applications & Fasteners
Wire Applications & Fasteners
SAE 1006 5.20-22.0SAE 1006 0.08 5.20-22.0 0.25-0.450.08 0.030.25-0.45 0.025 0.03 - 0.025 -- - -- 410 max 410 max25 25 50 Wire 50
Applications & Fasteners
Wire Applications & Fasteners
Medium
Medium carbon carbon
Wire Rod Wire Rod grades
grades
GRADE SIZE (mm,) GRADE SIZE (mm,) CHEMICAL COMPOSITIONCHEMICAL COMPOSITION MECHANICAL PROPERTIES
MECHANICAL PROPERTIES
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High carbon Wire Rod grades
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Welding
Welding Electrode WireElectrode Wire Rod Grades
Rod Grades
GRADE SIZE (mm)
GRADE SIZE (mm)CHEMICAL COMPOSITIONCHEMICAL COMPOSITION MECHANICAL PROPERTIES
%C (max.) %Mn %C %S(max.)
(max) %P
%Mn
(max.) %S
%Si(max)
(max.)%P (max.)
Others%Si
(max.)
(max.) Others (max.) UTS N/mm2 (min.) %EL (min.) %RA (min.) End Applications
AWSER70S-6 5.5 AWSER70S-6
0.06-0.155.51.40-1.85 0.06-0.15
0.025 1.40-1.85
0.025 0.80
0.025- 1.15 0.025
Cu-0.50,Ni-0.15,Cr-0.15,
0.80 - 1.15 Cu-0.50,Ni-0.15,Cr-0.15, 550 550
22 78 22 Electrode
78Wire applications
Electrode Wire applications
Mo-0.15,V-0.03 Mo-0.15,V-0.03
IS2879EWNR 5.5 IS2879EWNR
0.10 5.50.38-0.62 0.10 0.025 0.38-0.62
0.025 0.025
0.03 0.025
Cu-0.15,V-0.005,Ti-0.003
0.03 Cu-0.15,V-0.005,Ti-0.003 400 400
25 50 25 Electrode
50Wire applications
Electrode Wire applications
6.5 6.5
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Testing facilities The Ultimate Test
• Cold Upset Testing Machine Wire Rods Coils are used in a variety of applications
• Universal Testing Machine (UTM) • Automobile - Hot & Cold Forming
• Bend/Rebend Test Machine • Infrastructure viz Power, Roads
• Eddy Current Sorter • Dams, Bridges, Ports, Refineries
• Bench Magnifier • Railways
• Mobile Spectro • General Engineering
• Micro Ohm Meter • Machine & Equipment Building
• Stereo Microscope
• Rockwell Hardness Tester
• Metallurgical Microscope
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Sales Offices
Corporate Head Office
JSW Steel Ltd.
JSW Centre
Bandra Kurla Complex, Bandra (East), Mumbai - 400 051
Tel.: +91 22 - 42861000 | Fax: +91 22 - 42863000
Sales Offices
AHMEDABAD KANPUR
Office no. 501 & 502 Room No.105, Ratan Esquire, Chunniganj,
Mondeal Heights, B-wing Iscon Cross Road, Kanpur - 208 001
Near Novotel Hotel, opp. Karnavati Club, S. G. Highway, Tel: 0512-3271907
Ahmedabad-380 054
Mobile: 09427334449 KOCHI
Tel: 079-49000270/271/272/273/274/275 Mitsun Enterprise, 30/1854 B4, 1st Floor, Ponnurunni
Road, Chalikkavattom Junction, Vytilla P.O.,
BENGALURU Kochi - 682 019
The Estate, Tel: 0484-4026392/4063294
3rd Floor, West Wing, 121,
Dickenson Road, Bengaluru - 560 042 KOLKATA
Tel: 080-42448888 Godrej Waterside, 10th floor, Tower - 1, Unit No. 1003,
Block - DP, Plot - 5, Sector V, Salt Lake City, Kolkata - 700 091,
CHENNAI Tel: 033-40002020 | Fax: 033-40002021
5th Floor, KRM Plaza, No. 2,
Harrington Road, Chetpet, Chennai - 600 031 LUDHIANA
Tel: 044-28297420, 28297422 109, Modelgram, Near Kochar Market, Opp. Malwa
School, Ludhiana - 141 002
COIMBATORE Tel: 0161-6578944, 6450816
T. V. Swamy Road (West), Coimbatore - 641 002
Tel: 0422-2541870 MUMBAI
Grande Palladium, 6th Floor, 175,
DELHI CST Road, Kalina, Santacruz (East),
NTH Complex (4th Floor), Mumbai - 400 098
A-2, Shaheed Jeet Singh Marg, Tel: 022-61871000
Qutub Institutiuonal Area, New Delhi – 110016
Tel: 011-48178600 | Fax: 011-48178699 NAGPUR
Poonam Plaza, Palm Road, Civil Lines, Nagpur-440 001
FARIDABAD Tel: 0712- 2520333
Piyush Global I Building
1st Floor, Plot No.5, Opposite Escorts Mujesar Metro Station PATNA
Main Mathura Road, NH-2, YMCA Chowk, NIT 1, Tilak Nagar East, Behind Patna Diesel, Kankarbagh, Patna - 800 020
Faridabad - 121006, Haryana Tel: 08002230517
Tel: 0129-2239248, 2232387
PUNE
NOIDA Epicentre
14A, Industrial Area, Buland Shar Road, 2nd Floor, CTS No. 4/6, Above Royal Enfield Showroom
Ghaziabad - 201 009 Shivajinagar, Wakdewadi, Pune - 411005
Tel: 0120-3262875, 2867142 Tel: 020-64104547, 27111427
GUWAHATI RUDRAPUR
106, 3rd Floor, Meer Market, Maszid Lane, Kamarpatty, Guwahati - Plot No. 264, By Pass Road, Village Kishanpur, Kichha, District Udam
781 001 Singh Nagar, Uttrakand - 263 148
Tel: 0361-2730054 Tel: 05944-263290
HYDERABAD
7th Floor, Surya Towers, 105, Sardar Patel Road,
Secunderabad - 500 003
Tel: 040-27846669/79
INDORE
3rd Floor, Lakshya Badgara, 13/1,
New Palasia, Near Curewell Hospital, Indore - 452 001
Tel: 0731-2532156/57/58/59, 4043613
Middle East Office
JSW Steel Ltd. (DMCC Branch)
JAIPUR Unit 309 | X - 3 Tower | Jumeirah Lakes Towers
Evershine Tower, F-1, 705, 7th floor, Dubai, UAE P.O. Box # 33650
Amarpali Circle, Vaishali Nagar, Jaipur - 302 021 Tel.: +971 4 4385286 | Fax: +971 4 4385297
Tel: 0141-4026760/62/63/64 Mobile: +971 55336097
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