Energies 15 08937 v2
Energies 15 08937 v2
Energies 15 08937 v2
Review
Hydrogen Internal Combustion Engine Vehicles: A Review
Kamil Wróbel 1, * , Justyna Wróbel 2, *, Wojciech Tokarz 1 , Jakub Lach 1 , Katarzyna Podsadni 3
and Andrzej Czerwiński 4
1 Industrial Chemistry Institute, Łukasiewicz Research Network, Rydygiera 8, 01-793 Warsaw, Poland
2 Institute for Engineering of Polymer Materials and Dyes, Łukasiewicz Research Network,
Marii Skłodowskiej-Curie 55, 87-100 Toruń, Poland
3 Faculty of Medicine, Medical University of Warsaw, 61 Żwirki i Wigury Str., 02-091 Warsaw, Poland
4 Faculty of Chemistry, University of Warsaw, Pasteura 1, 02-093 Warsaw, Poland
* Correspondence: kamil.wrobel@ichp.pl (K.W.); justyna.wrobel@impib.lukasiewicz.gov.pl (J.W.)
Abstract: Motor vehicles are the backbone of global transport. In recent years, due to the rising costs
of fossil fuels and increasing concerns about their negative impact on the natural environment, the
development of low-emission power supply systems for vehicles has been observed. In order to
create a stable and safe global transport system, an important issue seems to be the diversification of
propulsion systems for vehicles, which can be achieved through the simultaneous development of
conventional internal combustion vehicles, electric vehicles (both battery and fuel cell powered) as
well as combustion hydrogen-powered vehicles. This publication presents an overview of commercial
vehicles (available on the market) powered by internal combustion hydrogen engines. The work
focuses on presenting the development of technology from the point of view of introducing ready-
made hydrogen-powered vehicles to the market or technical solutions enabling the use of hydrogen
mixtures in internal combustion engines. The study covers the history of the technology, dedicated
hydrogen and bi-fuel vehicles, and vehicles with an engine powered by a mixture of conventional
fuels and hydrogen. It presents basic technology parameters and solutions introduced by leading
Citation: Wróbel, K.; Wróbel, J.;
vehicle manufacturers in the vehicle market.
Tokarz, W.; Lach, J.; Podsadni, K.;
Czerwiński, A. Hydrogen Internal Keywords: hydrogen internal combustion engine; commercialized hydrogen vehicle; hydrogen
Combustion Engine Vehicles: A
Review. Energies 2022, 15, 8937.
https://doi.org/10.3390/en15238937
1. Introduction
Academic Editor: Andrzej
Teodorczyk Currently, the transport sector is heavily dependent on fossil fuels, leading to major
contributions to emissions of carbon dioxide and pollutants. In the face of increasing
Received: 10 October 2022 environmental pollution and at the same time the rising demand for energy, the so-called
Accepted: 22 November 2022
“hydrogen economy” is one of the most promising pathways for the development of
Published: 25 November 2022
sustainable energy [1–4].
Publisher’s Note: MDPI stays neutral Hydrogen internal combustion engines are an important technology in the accelerated
with regard to jurisdictional claims in path to decarbonization. The beginnings of the technology date back to the 19th century,
published maps and institutional affil- and intensive development took place in the early years of the 21st century. Since about
iations. 2010, a decline in interest in this technology has been observed, mainly due to the entry into
the market of electric vehicles (powered by batteries), widely recognized as “zero-emission”
solutions. However, taking into account the production process of batteries requiring the
use of rare and sometimes toxic raw materials and problems with recycling, the use of
Copyright: © 2022 by the authors.
electric vehicles on a large scale places a heavy burden on the natural environment, and
Licensee MDPI, Basel, Switzerland.
their zero emission status is highly questionable. Battery technology is perfect for passenger
This article is an open access article
cars and selected utility vehicles. Meanwhile, the transport sector includes vehicles with a
distributed under the terms and
diverse set of work cycles and uses. Some of these vehicles and devices are currently not
conditions of the Creative Commons
Attribution (CC BY) license (https://
prioritized for applications in electric battery technology, which indicates that hydrogen
creativecommons.org/licenses/by/
technology could be a promising zero-emission solution for many utility vehicle operators.
4.0/).
Table 1. Comparison of the basic parameters of conventional gasoline vehicles, hydrogen combustion
vehicles and vehicles powered by hydrogen fuel cells [8–22].
Table 1. Cont.
common hydrogen production, transport, distribution and storage infrastructure. They are
complementary technologies that share a role in reducing vehicle emissions.
Table 2. Basic parameters of hydrogen combustion vehicles produced in the 21st century [9,15,46,50–54].
Hydrogen
Model Year Engine Type (Fuel) Range (km) Units Made
Tank
ICE 2.0 l
Compressed
straight-four
Ford P2000 2001 Hydrogen (87 dm3 , 100
engine Zetec
250 bar, 1.5 kg)
(port injection)
ICE 6.0 l V12
(12-cylinder
BMW Bi-fuel Cryogenic 200 (hydrogen)
2003 engine with about 100
Hydrogen 7 (hydrogen/gasoline) (8 kg) + 480 (gasoline)
high-pressured
DI)
Twin-rotary
Mazda RX-8 Bi-fuel Compressed 100 (hydrogen)
2003 Wankel rotary over 30
Hydrogen RE (hydrogen/gasoline) (350 bar, 2.4 kg) + 500 (gasoline)
engine 1.3 l
Compressed
Ford Shuttle ICE 6.8 l V10
2004 Hydrogen (350 bar, 240–320
Bus Triton
29.6 kg) *
Compressed
ETEC Chevrolet (3 × 150 dm3 ,
2004 ICE 6.0 l V8 Hydrogen 230–260 about 20
Silverado 350 bar,
10.5 kg) *
Energies 2022, 15, 8937 7 of 13
Table 2. Cont.
Hydrogen
Model Year Engine Type (Fuel) Range (km) Units Made
Tank
ICE 1.4 l
Energies 2022, 15, 8937 straight-four 7 of 13
engine
Toyota Compressed
2005 (electronic Hydrogen 100–130 over 30
Quantum Prius (1.6 kg)
multi-point
ICE 1.4 l straight-four en-
hydrogen
Toyota Quantum Compressed (1.6
2005 gine (electronic multi-
injection) Hydrogen 100–130 over 30
Prius kg)
pointICE
hydrogen
1.4l injection)
Compressed
Volkswagen straight-four Bi-fuel
Bi-fuel (hy- ~400 1
Volkswagen Polo- 2011 ICEengine
1.4l straight-four en- (2 × 18 dm3(2, × ~400 (hydro-
Compressed
Polo-converted 2011 (port (hydrogen/gasoline)
drogen/gaso- (hydrogen) (experimental)
1 (experimental)
200 bar)
converted gine (port injection)
injection) 18 dm 3, 200 bar) gen)
line)
ToyotaCorolla
Corolla ICEl 1.6
ICE 1.6 l
3-cylinder turbo
Toyota
2021
2021 3-cylinder turbo Hydrogen
Hydrogen Compressed
Compressed
(racing
(racingvehicle)
vehicle) with intercooler
with intercooler
Lexus RC F 2022 ICE 5.0 l V8 Hydrogen designed vehicle
designed
Lexus RC F 2022 *ICE
The5.0 l V8 higher fuel
relatively Hydrogen
consumption is due to the correspondingly larger size and weight
vehicle of the
vehicle.
* The relatively higher fuel consumption is due to the correspondingly larger size and weight of the vehicle.
From the point of view of the scale of production, the BMW Hydrogen 7 (Figure 1a)
From the point of view of the scale of production, the BMW Hydrogen 7 (Figure 1a)
is particularly noteworthy. It is the first mass-produced hydrogen-powered vehicle. The
is particularly noteworthy. It is the first mass-produced hydrogen-powered vehicle. The
BMW 7 twelve-cylinder engine is equipped with two separate fuel systems, allowing the
BMW 7 twelve-cylinder engine is equipped with two separate fuel systems, allowing the
vehicle to run on both gasoline and hydrogen. Based on the BMW Hydrogen 7 (bi-fuel), a
vehicle to run on both gasoline and hydrogen. Based on the BMW Hydrogen 7 (bi-fuel),
BMW Hydrogen 7 Mono-Fuel demonstration vehicle was developed, which runs on hy-
a BMW Hydrogen 7 Mono-Fuel demonstration vehicle was developed, which runs on
drogen only [9,15,52,55]. Another similarly known vehicle is the five-seater Ford P200 se-
hydrogen only [9,15,52,55]. Another similarly known vehicle is the five-seater Ford P200
dan, presented in 2001 with a two-liter engine equipped with highly optimized hydrogen
sedan, presented in 2001 with a two-liter engine equipped with highly optimized hydrogen
port injection, powered by 250 bar compressed hydrogen from two carbon-fiber rein-
port injection, powered by 250 bar compressed hydrogen from two carbon-fiber reinforced
forced aluminum tanks [10,15,46]. Three years later, Ford fully engineered a demonstra-
aluminum tanks [10,15,46]. Three years later, Ford fully engineered a demonstration fleet
tion fleet of 30 E-450 shuttle buses [9,56].
of 30 E-450 shuttle buses [9,56].
Another interesting solution is Mazda’s RX-8 Hydrogen RE (Figure 1b), with a hy-
Another interesting solution is Mazda’s RX-8 Hydrogen RE (Figure 1b), with a hy-
drogen Wankel rotary engine supplied with hydrogen gas by an electronically controlled
drogen Wankel rotary engine supplied with hydrogen gas by an electronically controlled
DI system. In this case, the use of a Wankel rotary engine (Figure 2) is particularly advan-
DI system. In this case, the use of a Wankel rotary engine (Figure 2) is particularly advan-
tageous because it uses separate chambers for induction and combustion, which reduces
tageous because it uses separate chambers for induction and combustion, which reduces
the problem of backfiring often faced when using hydrogen in piston engines [15,58,59].
the problem of backfiring often faced when using hydrogen in piston engines [15,58,59].
In recent years, the interest in the practical application of hydrogen combustion engines
In recent years, the interest in the practical application of hydrogen combustion engines
has been demonstrated by Toyota Motor Corporation (TMC). In 2021, TMC presented
has been demonstrated by Toyota Motor Corporation (TMC). In 2021, TMC presented a
a racing vehicle based on Toyota’s Corolla Hatchback with a 1.6-L internal combustion
racing vehicle based on Toyota’s Corolla Hatchback with a 1.6-L internal combustion en-
engine powered by compressed hydrogen. The vehicle took part in the Super Taikyu Series
gine powered by compressed hydrogen. The vehicle took part in the Super Taikyu Series
race [53,60]. In turn, in 2022 the companies Yamaha Group and Toyota Motor Corporation
race [53,60]. In turn, in 2022 the companies Yamaha Group and Toyota Motor Corporation
reported that they were working on a prototype 5-L hydrogen engine based on a Lexus
RC engine with an assumed output of 450 horsepower [54,60].
Energies 2022, 15, 8937 8 of 13
Energies 2022, 15, 8937 reported that they were working on a prototype 5-L hydrogen engine based on a Lexus RC
8 of 13
engine with an assumed output of 450 horsepower [54,60].
5.5.Hydrogen
Hydrogenin
inCombination
Combinationwith
withOther
OtherFuels
Fuels(Dual-Fuel
(Dual-FuelApplications)
Applications)
Anotherdevelopment
Another developmentdirection
directionin inorder
orderto toreduce
reducepollutant
pollutant emissions
emissions involves
involves com-
com-
bustion
bustion engine
engine technologies using alternative
alternativefuelsfuelsand andfuelfuelblends.
blends.Fuel Fuel blends
blends based
based on
on ethanol,
ethanol, methanol
methanol or water
or water for for gasoline
gasoline engines
engines [61,62]
[61,62] or blends
or blends based based on ethanol
on ethanol or
or glyc-
glycerol-based
erol-based ethers ethers for diesel
for diesel engines
engines [63,64]
[63,64] are anareimportant
an important issueissue
in this inarea.
this area. This
This direc-
direction of development also makes it possible to use hydrogen
tion of development also makes it possible to use hydrogen as a fuel additive for conven- as a fuel additive for
conventional
tional internalinternal combustion
combustion engines.engines.
Hydrogen Hydrogen
enrichment enrichment of coal
of coal fuels has fuels
been has been
proposed
proposed
mainly asmainly as a transition
a transition solution solution
towards towards a full-fledged
a full-fledged hydrogen hydrogen
economy. economy.
On the On one
the
hand,onethehand, the presence
presence of hydrogen
of hydrogen may have may have a beneficial
a beneficial effect in effect in increasing
increasing overall
overall combus-
combustion
tion stabilitystability
[65]; on[65];
the on thehand,
other other the
hand, usethe
of use of hydrogen-enriched
hydrogen-enriched fuels mayfuelscontribute
may con-
tribute to alleviating the severe safety issues related to the use
to alleviating the severe safety issues related to the use of pure hydrogen [66,67]. The of pure hydrogen [66,67].
idea
The idea of mixing hydrogen as a a fuel additive for standard internal
of mixing hydrogen as a a fuel additive for standard internal combustion engines is based combustion engines
isonbased on theproperties
the unique unique properties
of hydrogen,of hydrogen, i.e., lowenergy,
i.e., low ignition ignitionwideenergy, wide inflamma-
inflammability limit
bility limit and
and superb superb combustion
combustion rate. Hydrogen,rate. Hydrogen,
like any gas, like any
fills thegas, fills the
volume of thevolume of the
combustion
combustion
chamber much chamber
fastermuch
than an faster than anliquid
atomized atomized liquidpropagation
fuel (high fuel (high propagation
speed). Thespeed).
hydro-
The hydrogen–air mixture is formed more easily and
gen–air mixture is formed more easily and can be ignited using low energy can be ignited using low(ca.
energy
0.02 (ca.
mJ)
0.02
andmJ) and
takes takes
place atplace at a combustion
a combustion rate several
rate several times greater
times greater than the than the combustion
combustion of hydro-of
hydrocarbons. Thanks to this, by introducing the addition of hydrogen,
carbons. Thanks to this, by introducing the addition of hydrogen, it is possible to improve it is possible to
improve the combustion
the combustion parameters parameters of a hydrocarbon
of a hydrocarbon fuel. In fuel. In effect,
effect, it is observed
it is observed that that the
the fuel
fuel mixture burns efficiently with less unburnt residues, and higher
mixture burns efficiently with less unburnt residues, and higher combustion temperature combustion tempera-
ture is achieved,
is achieved, which which improves
improves energy
energy conversion
conversion efficiency
efficiency [68,69].
[68,69]. Hydrogen
Hydrogen blending
blending was
was examined with all common engines and fuels [15]: gasoline [68,69], diesel [26,70–73],
examined with all common engines and fuels [15]: gasoline [68,69], diesel [26,70–73], liq-
liquid petroleum gas (LPG) [74,75], natural gas (liquefied natural gas/compressed natural
uid petroleum gas (LPG) [74,75], natural gas (liquefied natural gas/compressed natural
gas, LNG/CNG) [76–78], and alcohols [79]. In general adding hydrogen to the combus-
gas, LNG/CNG) [76–78], and alcohols [79]. In general adding hydrogen to the combustion
tion chamber can be realized by port fuel injection or DI. High-temperature hydrogen
chamber can be realized by port fuel injection or DI. High-temperature hydrogen auto-
auto-ignition (535 ◦ C) is required in the case of a compression ignition engine using spark
ignition (535 °C) is required in the case of a compression ignition engine using spark plugs
plugs to start the burn process or requires the procedure of preignition (pilot ignition), i.e.,
to start the burn process or requires the procedure of preignition (pilot ignition), i.e., back-
backfire of small amount of compressed diesel fuel [70]. In the case of gasoline engines,
fire of small amount of compressed diesel fuel [70]. In the case of gasoline engines, studies
studies indicate [80] that hydrogen blending has a positive influence on exhaust emissions
indicate [80] that hydrogen blending has a positive influence on exhaust emissions and
and efficiency [81]. Decreased concentration levels are observed in the case of unburned
efficiency [81]. Decreased concentration levels are observed in the case of unburned hy-
hydrocarbons, CO, and CO2 . It is especially important in harsh working conditions of
drocarbons,
the engine, such CO,asand CO2.idling
during It is especially
or cold starts,important in harsh working
when temperature conditions
and manifold of the
absolute
engine, such as during idling or cold starts, when temperature
pressure in the combustion chamber are lower than in nominal conditions and influence and manifold absolute
pressure in the combustion chamber are lower than in nominal conditions and influence
incomplete fuel burning [82]. In some cases, the emission of nitrogen oxides (NOx) is ac-
celerated and rises with the temperature of fuel combustion in the air, which takes place,
for example, in lean burn conditions [83,84]. Therefore, special emphasis should be placed
Energies 2022, 15, 8937 9 of 13
incomplete fuel burning [82]. In some cases, the emission of nitrogen oxides (NOx ) is
accelerated and rises with the temperature of fuel combustion in the air, which takes place,
for example, in lean burn conditions [83,84]. Therefore, special emphasis should be placed
on the control of hydrogen combustion conditions, especially if there are factors increasing
the temperature. Reduction of NOx emissions can be achieved by blending hydrogen with
fuel, together with an increase in the air-to-fuel ratio (λ). Ji et al. [85] investigated increasing
lean burn conditions up to λ > 1.4, connected with adding hydrogen to a volume fraction
of 6%, which can keep NOx emissions at the same level as achieved in stochiometric burn-
ing conditions and simultaneously reduce the remaining exhaust emissions. Hydrogen
addition to the fuel does not disturb the performance of pollutant emission reduction
systems such as EGR, diesel particulate filter (DPF) or SCR installed in modern cars, so the
final emissions of a dual-fuel engine can meet the present challenging emission standards.
Boreetti et al., in their publications [72,73], refer to many interesting studies regarding the
workings of a diesel–hydrogen dual-fuel engine, e.g., adoption of a water injector to control
the temperature of gases within the cylinder and the turbine at higher loads.
For now, standard cars powered by hydrogen combustion engines or bi-fuel engines
are still a solution for the future. Currently, the addition of hydrogen is used in engines with
the help of amateur solutions using generators of oxy-hydrogen gas, commonly known
as Brown’s gas or HHO. This solution has been known for many decades, and thanks
to its simplicity and relatively low cost, it arouses considerable interest among amateurs
of alternative fuels [86–88]. The oxy-hydrogen gas is a mixture of oxygen and hydrogen
with a volume composition of 1:2 produced by alkaline electrolysis. The simplest car
installation consists of a small electrolyser, usually made of stainless steel electrodes, and is
powered by a car alternator. The system as a whole is located in the engine compartment.
Research on these types of solutions shows that the positive effect of HHO addition to
the combustion process may translate into a potential increase in engine performance of
up to several percent [89–92]. This improvement is measured by thermal efficiency and
a reduction in fuel consumption. Additionally, one can expect a reduction in pollutant
emissions of CO, CO2 and unburned hydrocarbon. According to reports, the emission of
NOx is ambiguous [86]. The increase in NOx emissions is often explained as the result
of an increase in the temperature of the fuel combustion. On the other hand, adding
oxy-hydrogen gas into the engine can reduce the amount of fuel in the intake and create a
lean burning condition in which the flame temperature is lower [89].
solve the problem with hydrogen refueling in this case. Hydrogen engines in vehicles as
well as construction equipment would contribute to reducing CO2 emissions in urban areas.
In summary, hydrogen combustion vehicles offer many advantages. They are char-
acterized by high tolerance to the quality of the hydrogen used, able to work in harsh
environmental conditions, reliable and comfortable from the user’s point of view, and to a
large extent, they are a developed and proven technology, at the same time ensuring the
independence of the automotive industry, due to lack of the need to use precious metals and
rare earth metals. A disadvantage of hydrogen engines, however, is the release of nitrogen
oxides and, as a result, they require exhaust gas treatment to reduce NOx emissions. The
opportunity to accelerate the development of the market for vehicles with a hydrogen
combustion engine and to develop, in a short time, specific solutions for the transport
sector, including vehicles with a diverse set of work cycles and applications, still depends
on progress in the development of the broadly understood hydrogen infrastructure, as well
as the introduction of appropriate legal regulations in this regard.
Author Contributions: Conceptualization, K.W. and J.W.; investigation, K.W., J.W. and W.T.; writing—
original draft preparation, K.W., J.W. and W.T.; writing—review and editing, K.W., J.L., K.P. and A.C.;
visualization, K.W.; supervision, K.W. and A.C. All authors have read and agreed to the published
version of the manuscript.
Funding: This research was funded by the Łukasiewicz Research Network—Industrial Chemistry
Institute and the Łukasiewicz Research Network—Institute for Engineering of Polymer Materials
and Dyes. The APC was funded by the University of Warsaw.
Data Availability Statement: Not applicable.
Conflicts of Interest: The authors declare no conflict of interest.
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