Output Summary Page 1

NEPL-AC2301-TDS-001
Prepared by Suresh
MKH Units
Water Cooling
Design Case : AC2301
Rating-Horizontal air-cooled heat exchanger forced draft countercurrent to crossflow

Process Conditions Outside Tubeside

Fluid name
Fluid condition Sens. Gas Sens. Liquid
Total flow rate (1000-kg/hr) 8.220 0.650
Weight fraction vapor, In/Out 1.0000 1.0000 0.0000 0.0000
Temperature, In/Out (Deg C) 36.00 37.66 98.00 93.00
Skin temperature, Min/Max (Deg C) 87.75 92.31 88.08 92.67
Pressure, Inlet/Outlet (kgf/cm2A) 1.032 1.032 2.533 2.533
Pressure drop, Total/Allow (mmH2O) (kgf/cm2) 1.342 0.000 0.000095 0.000
Midpoint velocity (m/s) 5.49 0.0215
- In/Out (m/s) 0.0216 0.0215
Heat transfer safety factor (--) 1.0000 1.0000
Fouling (m2-hr-C/kcal) 0 0
Exchanger Performance
Outside film coef (kcal/m2-hr-C) 42.82 Actual U (kcal/m2-hr-C) 38.781
Tubeside film coef (kcal/m2-hr-C) 518.57 Required U (kcal/m2-hr-C) 37.919
Clean coef (kcal/m2-hr-C) 38.781 Area (m2) 1.471
Hot regime Sens. Liquid Overdesign (%) 2.27
Cold regime Sens. Gas Tube Geometry
EMTD (Deg C) 58.6 Tube type Plain
Total duty (MM kcal/hr) 0.003 Tube OD (mm) 25.400
Unit Geometry Tube ID (mm) 21.500
Bays in parallel per unit 1 Length (mm) 800.000
Bundles parallel per bay 1 Area ratio(out/in) (--) 1.1814
Extended area (effective) (m2) 1.471 Layout Staggered
Bare area/unit (effective) (m2) 1.471 Trans pitch (mm) 65.000
Bundle width (mm) 792 Long pitch (mm) 65.000
Nozzle Inlet Outlet Number of passes (--) 1
Number (--) 1 1 Number of rows (--) 2
Diameter (mm) 49.251 49.251 Tubecount (--) 24
Velocity (m/s) 0.0987 0.0984 Tubecount Odd/Even (--) 12 / 12
R-V-SQ (kg/m-s2) 9.36 9.32 Material 304 Stainless steel (18 Cr, 8 Ni)
Pressure drop (kgf/cm2) 0.0000525 0.0000333 Fin Geometry
Fan Geometry Type None
No/bay (--) 0 Fins/length (fin/meter)
Fan ring type Fin root (mm)
Diameter (mm) 0 Height (mm)
Ratio, Fan/bundle face area (--) 0.0000 Base thickness (mm)
Driver (design/min. ambient) (kW) - / - Over fin (mm)
Tip clearance (mm) 0.000 Efficiency (%)
Efficiency (%) 0.0000 Area ratio (fin/bare) (--)
Fans turned-down (--) No Fans Material

Airside Velocities Actual Standard Thermal Resistance, %

Face (m/s) 3.16 3.00 Air 90.58
Maximum (m/s) 5.48 5.21 Tube 8.84
Flow (100 m3/min) 1.201 1.140 Fouling 0.00
Velocity pressure (mmH2O) 0.000 Metal 0.59
Bundle pressure drop (mmH2O) 1.342 Bond 0.00
Bundle flow fraction (--) 1.000
Bundle 100.00 Airside Pressure Drop, % Hail screen + louvers 0.00
Bundle (entrance+exit+momentum) 0.00 Fan (ring+guard+blockage) 0.00 Chimney 0.00
Ground clearance 0.00 Steam coil 0.00 Plenum 0.00
 API 661 Air-Cooled Heat Exchanger - Specification Sheet
Job No. Item No. AC2301
Page Page 2 By Suresh
Date 7/4/2023 Revision 0
Proposal No. Contract No.
Inquiry No. Order No. NEPL/AC2301/2023/1

1 Manufacturer NHTPL Heat exchanged (kcal/hr) 3271.3

2 Model no. Surface/Item-Finned tube (m2) 1.471
3 Customer NEPL Bare tube (m2) 1.532
4 Plant location Vishakapatnam MTD, Eff. (Deg. C) 58.6
5 Service Water Transfer rate-Finned (kcal/m2-hr-C) 38.781
6 Type draft FORCED Bare tube, service (kcal/m2-hr-C) 37.24
7 Bay size (WxL) (mm) 824. x 800. Bare tube, clean (kcal/m2-hr-C) 37.24
8 No. of bays/Items 1
9
10 Basic design data
11 Pressure design code ASME Sec VIII Div 1 Structural code Not applicable
12 Tube bundle code stamped Yes Flammable service Not applicable
13 Heating coil code stamped Not applicable Lethal/toxic service Not applicable
14 Performance Data - Tube Side
15 Fluid name Water In Out
16 Total fluid entering (kg/hr) 650.00 Total flow rate (Liq/Vap) (kg/hr) 650.00 / 0.00 650.00 / 0.00
17 Dew/bubble point (Deg. C) / Water/Steam (kg/hr) 650.00 / 0.00 650.00 / 0.00
18 (Deg. C) Noncondensables (kg/hr) 0.00 0.00
19 Latent heat (kcal/kg) Molecular Wt. (Vap/Non-cond) / /
20 Inlet pressure (kgf/cm2A) 2.533 Density (Liq/Vap) (kg/m3) 959.85 / 963.35 /
21 Pressure drop (All/Calc) (kgf/cm2) 0.000 / 1E-04 Specific heat (Liq/Vap) (kcal/kg-C) 1.0071 / 1.0057 /
22 Velocity (Allow/Calc) (m/s) / 0.0215 Thermal cond. (Liq/Vap) (kcal/hr-m-C) 0.5822 / 0.5802 /
23 Inside fouling resistance (m2-hr-C/kcal) 0 Viscosity (Liq/Vap) (cP) 0.2878 / 0.3040 /
24 In Out
25 Temperature (Deg. C) 98.00 93.00
26
27 Performance Data - Air Side
28 Air inlet temperature (Deg. C) 36.00 Face velocity (m/s) 3.00
29 Std. air flow rate/item (m3/s) 1.901 Minimum design ambient temp. (Deg. C) 16
30 Mass velocity (kg/s-m2) 6.255 Altitude (m) 10
31 Air outlet temperature (Deg. C) 37.66 Static pressure (bundle/total) (mm H2O) 1.342 / 1.342
32 Actual air flow rate/fan (m3/s)
33
34 Design, Material, and Construction
35 Design pressure(Int/Ext) (kgf/cm2G) 3 / Nil Heating Coil
36 Test pressure (kgf/cm2G) As per Code No. of tubes Not applicable
37 Design temperature(Int/Ext) (Deg. C) 150 / Nil Tube outside diameter (mm)
38 Min. design metal temp. (Deg. C) 16 Tube material
39 Tube bundle Fin material and type
40 Size (WxL) (mm) 792. x 800. Fin thickness (mm)
41 No./Bay 1 ASME Code, Sec. VIII, Div. 1
42 Number of tube rows 2 Heating fluid
43 Bundles in parallel 1 Heating fluid flow rate (kg/hr)
44 Bundles in series Not applicable Temperature (In/Out) (Deg. C) /
45 Structure mounting Not applicable Inlet pressure (kgf/cm2A)
46 Pipe rack beams Not applicable Pressure drop (All/Calc) (kgf/cm2) /
47 Ladders, walkways, platforms Not applicable Design temperature (Deg. C)
48 Structure surface prep. Painted Design pressure (kgf/cm2A)
49 Header surface prep. Solvent Cleaned Inlet/Outlet nozzle /
50 Louver Header
51 Material Not applicable Type Plug
52 Action control Material SA240 TP304
53 Action type Corrosion Allowance (mm) 0
54 No. of passes 1
 API 661 Air-Cooled Heat Exchanger - Specification Sheet
Job No. Item No. AC2301
Page Page 3 By Suresh
Date 7/4/2023 Revision 0
Proposal No. Contract No.
Inquiry No. Order No. NEPL/AC2301/2023/1

55 Design, Material, and Construction (continued)

56 Header (continued) No./Bundle 24
57 Slope None Length (mm) 800
58 Plug material SA182 F304 Pitch (mm) 65.000
59 Gasket material Soft SS304 Layout Triangular
60 Nozzle No. Size, (mm) Rating/Facing Fin
61 Inlet 1 50 NB 150/WNRF Type None
62 Outlet 1 50 NB 150/WNRF Material
63 Vent 1 50 NB 150/WNRF Thickness (mm)
64 Drain 1 50 NB 150/WNRF Selection temp. (C)
65 Chemical Cleaning Nil Outside diameter (mm)
66 Min. Wall Thk. Sch 40 Fin density (fin/meter)
67 Tube ASME Code, Sec. VIII, Div. 1
68 Material 304 Stainless steel (18 Cr, 8 Ni) Customer Specifications
69 Tube outside diameter (mm) 25.400
70 Minimum wall thickness (mm) 1.950
71
72 Mechanical Equipment
73 Fan RPM
74 Manufacturer Not applicable Service factor
75 No./Bay 0 Enclosure
76 RPM (Revs/min.) 0.0000 Voltage
77 Diameter (mm) 0 Phase
78 No. of blades Cycle
79 Angle (degrees) Fan noise level (dB)
80 Pitch adjustment Speed Reducer
81 Blade material Type
82 Hub material Manufacturer
83 kW@design temp No./Bay
84 kW@min. ambient temp Service factor
85 Tip speed Speed ratio
86 Driver Support
87 Type Vib. switch
88 Manufacturer Enclosure
89 No./Bay
90 Driver (kW)
91 Controls - Air Side
92 Air recirculation Not applicable Louvers Not applicable
93 Degree control of outlet process temp. Positioner
94 (Max. Cooling),+/- / Signal air pressure (kgf/cm2A)
95 Action on control signal failure From To
96 Fan pitch From To
97 Louvers Supply air pressure (kgf/cm2A)
98 Actuator air supply From To
99 Fan From To
###
### Shipping
### Plot area (WxL) (mm) 824. x 800. Total (kg) 713.17
### Bundle weight (kg) 169.24 Shipping (kg)
### Bay (kg)
###
### Notes
### 1.UG 22 loadings: Internal Pressure Only
### 2.RT 100% for Butt welds
###
###
 Drawings Page 4

NEPL-AC2301-TDS-001
Prepared by Suresh
MKH Units
Water Cooling
Design Case : AC2301
Rating-Horizontal air-cooled heat exchanger forced draft countercurrent to crossflow

792 mm

1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1
Air
Flow

Outer Wall Transverse Longitudinal Fin Bundle Information

Diameter Thickness Pitch Pitch Height Unit AC2301
ID Name Type (mm) (mm) (mm) (mm) (mm) Orientation Horizontal
Bundle width 791.95 mm
T1 TubeType1 Plain 25.400 1.9500 65.000 65.000 n/a Number of tube rows 2
Number of tubes 24
Minimum wall clearance
Row Wall Row Wall
Left 9.5250 mm
From Number Tube Type Clearance From Number Tube Type Clearance
Right 9.5250 mm
Top of Tubes Name (mm) Top of Tubes Name (mm)
Number of tubes per pass
1 12 TubeType1 9.5250 2 12 TubeType1 42.025 Tubepass # 1: 24