Process Design Report Summary
Process Design Report Summary
Rating - Horizontal Multipass Flow TEMA BEU Shell With Single-Segmental Baffles
See Data Check Messages Report for Warning Messages.
See Runtime Message Report for Warning Messages.
Process Conditions Hot Shellside Cold Tubeside
Fluid name Primary Fluid Secondary Fluid
Flow rate (kg/s) 6.9445 6.9445
Inlet/Outlet Y (Wt. frac vap.) 0.000 0.000 0.000 0.000
Inlet/Outlet T (Deg C) 120.00 100.00 70.00 90.20
Inlet P/Avg (kPa) 1101.34 1100.31 601.334 585.988
dP/Allow. (kPa) 2.063 34.474 30.691 68.949
Fouling (m2-K/W) 0.000176 0.000176
Exchanger Performance
Shell h (W/m2-K) 5572.28 Actual U (W/m2-K) 1376.48
Tube h (W/m2-K) 9599.55 Required U (W/m2-K) 1231.79
Hot regime (--) Sens. Liquid Duty (MegaWatts) 0.6137
Cold regime (--) Sens. Liquid Area (m2) 18.127
EMTD (Deg C) 27.5 Overdesign (%) 11.75
Shell Geometry Baffle Geometry
TEMA type (--) BEU Baffle type (--) Single-Seg.
Shell ID (mm) 335.281 Baffle cut (Pct Dia.) 32.51
Series (--) 1 Baffle orientation (--) Perpend.
Parallel (--) 1 Central spacing (mm) 504.820
Orientation (deg) 0.00 Crosspasses (--) 6
Tube Geometry Nozzles
Tube type (--) Plain Shell inlet (mm) 102.261
Tube OD (mm) 19.050 Shell outlet (mm) 102.261
Length (m) 3.048 Inlet height (mm) 21.590
Pitch ratio (--) 1.2500 Outlet height (mm) 21.590
Layout (deg) 90 Tube inlet (mm) 77.927
Tubecount (--) 100 Tube outlet (mm) 77.927
Tube Pass (--) 4
Thermal Resistance, % Velocities, m/s Flow Fractions
Shell 24.70 Shellside 0.13 A 0.005
Tube 17.35 Tubeside 1.48 B 0.419
Fouling 53.57 Crossflow 0.15 C 0.053
Metal 4.39 Window 0.42 E 0.036
F 0.487
HEAT EXCHANGER SPECIFICATION SHEET Page 2
SI Units
Job No.
Customer Reference No.
Address Proposal No.
Plant Location Date 2/17/2018 Rev
Service of Unit Item No.
Size 335.281 x 3047.96 mm Type BEU Horz. Connected In 1 Parallel 1 Series
Surf/Unit (Gross/Eff) 18.24 / 18.13 m2 Shell/Unit 1 Surf/Shell (Gross/Eff) 18.24 / 18.13 m2
PERFORMANCE OF ONE UNIT
Fluid Allocation Shell Side Tube Side
Fluid Name Primary Fluid Secondary Fluid
Fluid Quantity, Total kg/hr 25000.1 25000.1
Vapor (In/Out)
Liquid 25000.1 25000.1 25000.1 25000.1
Steam
Water
Noncondensables
Temperature (In/Out) C 120.00 100.00 70.00 90.20
Specific Gravity 0.9316 0.9487 0.9734 0.9567
Viscosity mN-s/m2 0.2300 0.2790 0.3901 0.3106
Molecular Weight, Vapor
Molecular Weight, Noncondensables
Specific Heat kJ/kg-C 4.4509 4.3953 4.3327 4.3749
Thermal Conductivity W/m-C 0.6868 0.6809 0.6656 0.6762
Latent Heat kJ/kg
Inlet Pressure kPa 1101.34 601.334
Velocity m/s 0.13 1.48
Pressure Drop, Allow/Calc kPa 34.474 2.063 68.949 30.691
Fouling Resistance (min) m2-K/W 0.000176 0.000176
Heat Exchanged W 613664 MTD (Corrected) 27.5 C
Transfer Rate, Service 1231.79 W/m2-K Clean 2964.40 W/m2-K Actual 1376.48 W/m2-K
CONSTRUCTION OF ONE SHELL Sketch (Bundle/Nozzle Orientation)
Shell Side Tube Side
Design/Test Pressure kPaG 1034.21 / 1034.21 /
335.28
Corrosion Allowance mm
Connections In mm 1 @ 102.261 1 @ 77.927
Size & Out mm 1 @ 102.261 1 @ 77.927
Rating Intermediate @ @
Tube No. 50U OD 19.050 mm Thk(Avg) 1.651 mm Length 3.048 m Pitch 23.812 mm Layout 90
Tube Type Plain Material CARBON STEEL
Shell ID 335.281 mm OD mm Shell Cover
Channel or Bonnet Channel Cover
Tubesheet-Stationary Tubesheet-Floating
Floating Head Cover Impingement Plate None
Baffles-Cross Type SINGLE-SEG. %Cut (Diam) 32.51 Spacing(c/c) 504.820 Inlet 504.820 mm
Baffles-Long Seal Type
Supports-Tube U-Bend Type
Bypass Seal Arrangement Tube-Tubesheet Joint
Expansion Joint Type
Rho-V2-Inlet Nozzle 767.73 kg/m-s2 Bundle Entrance 119.72 Bundle Exit 117.56 kg/m-s2
Gaskets-Shell Side Tube Side
-Floating Head
Code Requirements TEMA Class
Weight/Shell 688.08 Filled with Water 1000.25 Bundle 247.64 kg
Remarks:
TUBEPASS DETAILS
Pass Rows Tubes Plugged
1 6 26 0
2 6 26 0
3 6 26 0
4 6 26 0
SYMBOL LEGEND
Tube
Plugged tube
Tie rod
Impingement rod
Dummy tube
Seal rod
Seal strip/Skid bar
4 3
1 2