Random Packing Catalog
Random Packing Catalog
Random Packing Catalog
Walcoom Corporation
RANDOM PACKING
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RANDOM PACKING
Contents
1. Dixon Ring.........................................................................................................3
2. Cannon Ring......................................................................................................4
3. Pall Ring.............................................................................................................5
4. Raschig Ring......................................................................................................7
5. Super Mini Ring.................................................................................................9
6. Conjugate Ring................................................................................................11
7. Cascade Mini Ring...........................................................................................12
8. Teller Rosette Ring...........................................................................................14
9. Super Raschig Ring..........................................................................................16
10. Intalox Saddle Ring.........................................................................................17
11. Super Intalox Saddle Ring................................................................................19
12. HY-Pak Ring.....................................................................................................20
13. VSP Ring..........................................................................................................21
14. Plastic Polyhedral Hollow Ball.........................................................................22
15. Plastic Hollow Float Ball..................................................................................23
16. Plastic Heilex Ring...........................................................................................23
17. Cross Spherical Ring........................................................................................24
18. Lantern Ring....................................................................................................25
19. Snowflake Ring................................................................................................26
20. Hi-Flow Ring....................................................................................................27
21. Tri-Pack Ring....................................................................................................28
22. Q-Pack Ring.....................................................................................................29
23. Plastic Pentagon Ring......................................................................................30
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"What types of random packings you want, What we can customize for
you..."
Walcoom Corporation has been offering the random packing for more than 20 years, all standard
random packings you can purchase from us. Additional, tell us your drawings and requirements, we
will customize them for you. All types random packings in metallic, plastic and ceramic materials
supply high performance in coal gas, petroleum, chemical and other fields for distillation, absorption,
purification and other processes.
Dixon ring also called θ packing ring, is made of stainless steel and other metallic wires. Weave
the metal wires into rolls and then cut them into specified strips. Roll up the strips and form the dixon
ring. The diameter of dixon ring is same as the height, which can supply high performance.
Pressure drop value is related to gas velocity, liquid spray volume, product weight, surface tension,
viscosity and characteristic factor of tower packing.
Application
The Dixon ring is widely used in laboratory and low-volume, high purity product separation process.
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RANDOM PACKING
Table 1: Technical Parameter of Dixon Ring
Tower Theoretical Pressure
Specs Mesh Size Bulk Density Surface Area
Item Diameter Plate Void Friction Drop
(mm) (mesh) (kg/m3) (m2/m3)
(mm) (pcs/m) (mbar/m)
DR-01 2×2 100 10-35 60-65 670 3700 91% 30
DR-02 3×3 100 20-50 50-55 520 2800 93% 15
DR-03 4×4 100 20-70 30-32 380 1700 95% 10
DR-04 5×5 100 20-100 15-20 295 1100 95% 10
DR-05 6×6 80 20-150 12-15 280 950 95% 10
DR-06 7×7 80 20-200 14-17 265 800 95% 8
DR-07 8×8 80 20-250 20-12 235 750 95% 8
DR-08 10 × 10 80 20-300 7-8 200 550 95% 8
Feature
● Suitable for laboratory and high purity products distillation towers.
● Unique wetting process and high filtering efficiency.
● Atmospheric and reduced Pressure environments.
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Pall ring is regarded as the second generation
tower packing, which is the most widely used type.
Rectangular windows are designed on the raschig
ring and the pall ring forms. Pall ring has a unique
multiple-blade design, which relatively enlarges
the internal surface area and promotes the fluid-
air exchange. The blades are bent into centers and
contact with each other. The windows on the ring wall
can improve the distribution of gas and liquid and increase Stainless steel pall ring
the internal surface than raschig ring. Under the same pressure
drop condition, pall ring's handling capacity is increased by 50%
than raschig rings. Pall ring can be made from metallic, plastic and ceramic materials. All materials of
pall rings have excellent corrosion resistance to be used in corrosive environments.
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Feature
● 50% increased handling capacity than Raschig ring under same pressure drop.
● 50% pressure drop reduction under same handling capacity.
● 20% higher mass transfer efficiency.
● 20–40% packing volume saving.
Application
● Metal pall ring
■Vacuum distillation towers.
■Dealing with heat-sensitive materials.
■Dealing with easy decomposition materials.
■Dealing with easy polymerization materials.
■Dealing with easy carbonization materials.
● Plastic pall ring. Medium and low temperature distillation, absorption and washing towers in
chemical, petroleum, chlor-alkali, coal gas and environmental protection industries.
● Ceramic pall ring. Contacting packing for carbon dioxide degassing tower, acid fog purifying
tower, ozone contact reaction tower and other reaction towers.
Material
● Metallic: Carbon steel, stainless steel 201, 304, 316, 316L.
● Plastic: PP, RPP, CPVC, PVDF and PVC.
● Ceramic.
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RANDOM PACKING
Table 4: Technical Parameters of Plastic Pall Ring
Ring Diameter × Height ×
Surface Area Bulk Quantity Packing Factor
Item Diameter Thickness Void Fraction
(m2/m3) (pcs/m3) (m-1)
(mm) (mm)
PPR-01 16 16 × 16 × 1.1 188 91% 112000 249
PPR-02 25 25 × 25 × 1.2 175 90% 53500 239
PPR-03 38 38 × 38 × 1.4 115 89% 15800 220
PPR-04 50 50 × 50 × 1.5 112 90% 6500 154
PPR-05 76 76 × 76 × 2.6 73 92% 1930 94
Note: Bulk density is different according to different materials.
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Feature Application
Material
● Metal. Carbon steel, stainless steel 304, 304L, 316, 316L, 410, etc.
● Plastic. PE, PP, PVC, PVDF, CPVC, RPP.
● Ceramic.
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RANDOM PACKING
Super mini ring also called flat ring, is an advanced
random packing in the column tower packing. It has similar
structure with cascade mini ring, which has low height
and wall windows. But there is not flanging structure at
the top and bottom. It can improve the packing strength
through adjust the arc of internal blade. It has reasonable
flow structure, low pressure drop and high mass transfer
performance. Super mini ring has two main types, which
are different in the internal blades, which names as QH-1 and QH-2.
QH-1 super mini ring
Common type QH-2 super mini ring Quincunxes type QH-2 super mini ring
Feature Application
● High mechanical strength. ● Liquid-liquid extraction.
● Large handling capacity. ● Gas-liquid mass transfer.
● High mass transfer. ● Vacuum distillation.
● High flux and low pressure drop. ● Thermal sensitive material distillation.
● Uniform gas and liquid distribution. ● Decomposable plant material distillation.
● Easy polymerization material distillation.
● Easy carbonization material distillation.
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RANDOM PACKING
Specifications
● Material:
■ Metal. Stainless steel 304, 304 L, 316, 316 L and others.
■ Plastic. PE, PP, PVC, PVDF, CPVC, RPP.
■ Ceramic.
● Height-diameter ratio:
■ Plastic super mini ring. 1:5 to 2:5
■ Metal super mini ring. 1:5 to 2:5
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Feature
● Low pressure drop and high flux.
● Uniform liquid and gas distribution.
● Excellent operating flexibility.
● Small channeling and wall flow.
● High organic acid and organic acid resistance.
● High & low temperature resistance.
Application
● Plastic conjugate ring.Alcohol purification, sulfuric acid absorption, Methyl methacrylate distillation,
waster gas purification, water purification.
● Ceramic conjugate ring. Drying tower, absorption tower, cooling tower, washing tower,
regeneration tower in chemical, metallurgy, coal gas and oxygen production.
● Metal conjugate ring.Vacuum distillation, gas washing, purification and dealing of heat sensitive,
easy decomposing, easy polymerized and easy carbonized materials.
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Material
● Metal: Stainless steel 304, 304 L, 316, 316 L and others.
● Plastic: PE, PP, PVC, PVDF, CPVC, RPP.
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RANDOM PACKING
Feature
● Half height-diameter-ratio of pall ring.
● Improved mechanical strength.
● Point contact of gas and liquid.
● Larger void fraction and low pressure drop.
Application
Petroleum, chemical, chlorine-alkali, gas, environmental protection fields.
Material
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RANDOM PACKING
Teller rosette ring is made of metal or plastic materials. Metal rosette ring is combined with
twelves small rings in radial direction. The plastic teller rosette ring has different small ring quantities
with metal teller rosette ring. Ten or other quantities of small rings are arranged in radical direction.
The special structure of teller rosette ring makes it large void fraction, non-jam, large flux and low
pressure drop. Because there are large quantities of fluid volume in the packing gap, so it extend
stop time of liquid and increase the contacting period of liquid and gas and improve the mass transfer
efficiency.
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Feature
● Large void fraction and low pressure drop.
● Fully contacting of liquid and gas.
● Temperature and corrosion resistance.
● Non-jam and large flux.
Application
● Plastic teller rosette ring. Media temperature ranges from 60°C to 150 °C. Gas washing and
purifying towers.
● Metal teller rosette ring. Vacuum distillation, coal gas dehydrators and other column towers.
Material
● Metal. Aluminum steel, aluminum alloy steel, stainless steel 304, 304 L, 316, 316 L and others.
● Plastic. PE, PP, PVC, PVDF, CPVC, RPP.
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RANDOM PACKING
Super Raschig ring also called double layer
conjugate ring, is an advanced random packing than
Raschig ring. It is made of carbon steel, stainless
steel and aluminum alloy steel materials. Compared
with traditional random packing, it has 33% higher
loading capacity and 67% pressure drop and 12%
higher separating efficiency. It as thinner wall, high
temperature resistance, high flux, low pressure drop
and high filtering efficiency. It is ideal for vacuum
distillation and dealing materials of easy carbonization, easy polymerization and easy decomposition
materials. In petroleum, chemical, fertilizer and environmental protection fields.
Feature
Application
Material
● Carbon steel.
● Aluminum alloy steel.
● Stainless steel 201, 301, 304, 321, 316 and 316L.
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RANDOM PACKING
Intalox saddle ring available in metal, plastic and ceramic materials, is one of the most widely
used random packing in various fields. It is produced through continuously extrude process.
Compared with Raschig ring, it has high flux, low pressure drop and high efficiency performance.
It has high strength and stiffness than the pall ring. Intalox saddle ring packing bed has larger void
fraction and the most of the flowing channel is circular arc, which can reduce the resistance and
diffusivity ratio.
Ceramic pall ring takes good advantages of annular ring and saddle ring, which can improve the
gas and liquid distribution and has excellent acid and temperature resistance. It can be used in the
organic acid, organic solvent and inorganic acid except for the hydrofluoric acid.
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Feature
● Low resistance and diffusivity ratio.
● High density.
● Inorganic and organic acid and other organic solvent resistance.
● High temperature resistance.
Application
Drying tower, absorption tower, cooling tower, washing tower and regeneration towers in chemical,
metallurgy, coal gas and environment protection industries.
Material
● Metal.Stainless steel 304, 304 L, 316, 316 L and others.
● Plastic.PE, PP, PVC, PVDF, CPVC, RPP.
● Ceramic.
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Table 23: Technical Parameters of Ceramic Intalox Saddle Ring
Diameter× Height × Thickness Surface Area Bulk Density Bulk Quantity Packing Factor
Item Void Fraction
(mm) (m2/m3) (kg/m3) (pcs/m3) (m-1)
CISR-01 16 × 12 × 2 450 70% 710 382000 1311
CISR-02 25 × 19 ×3 250 74% 610 84000 617
CISR-03 38 × 30 × 4 164 75% 590 25000 389
CISR-04 50 × 40 × 5 142 76% 560 9300 323
CISR-05 76 × 57 × 9 91 78% 520 1800 194
Super intalox saddle ring available for plastic and ceramic materials, is an advanced products
of intalox saddle ring, which changes the arc edges into serrations and penetrate holes on the back
of saddle ring. This design supplies more fluent flowing channel and improved liquid distribution
properties, low gas resistance and high mass transfer efficiency.
Plastic super intalox saddle ring Ceramic super intalox saddle ring
Feature
● Uniform liquid and gas distibution.
● Low pressure drop and high flux.
● High void fraction, high flooding volocity and high operating flexibility.
Application
Dewaxing oil refined extraction, demethanation, phthalic anhydride refining processes in chemical,
petroleum, chlor-alkali, coal gas and environment protection fields.
Material
● Plastic. PP, PE, PVC, CPVC and RPP.
● Ceramic.
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RANDOM PACKING
Feature
● 30% increased mass transfer point.
● Higher mechanical strength.
● Low pressure drop and high flux.
Application
Petroleum, chemical, chlorine-alkali, gas, environmental protection fields.
Material
● Stainless steel 304, 304L, 316, 316L.
● Carbon steel.
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RANDOM PACKING
Table 26: Technical Parameters of HY-Pak Ring
Diameter Bulk Quantity Bulk Density Packing Factor
Item Void Fraction
(mm) (pcs/m3) (kg/m3) (m-1)
HYP-01 76 1100 208 97.7% 49
HYP-02 50 3670 224 97.4% 59
HYP-03 38 9390 280 97% 85
HYP-04 25 29900 312 96.5% 141
Feature
● Reasonable geometric symmetry.
● 15%–30% Increased flux.
● 20%–30% Reduced pressure drop.
● Evenly gas and liquid distribution.
● High mass transfer performance.
Application
Petrochemical, fertilizer, environment protection, sugar refinery and other industries. It is widely used
in the synthesis ammonia desulfuration, decarburization and other large devices.
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Feature
Application
It is widely used in the sewage treatment, vacuum distillation and desulfuration of CO2 in power plant
and other applications.
Material
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RANDOM PACKING
Plastic hollow floatation ball also called plastic
hollow floatation ball packing, has high void ratio,
good filtration capacity and good chemical corrosion
resistance. It can minimize acid mist and heat loss.
Plastic hollow floatation ball packing is characterized
by stable gravity, low mass transfer unit height and
good coverage effect.
Feature
● Large void fraction and uniform liquid and gas distribution.
● High temperature and chemical corrosive resistance.
● Low cost but high mass transfer performance.
Application
Plastic hollow floatation ball is suitable for particle control, waste gas recovery, exhaust gas
purification and acid mist purification. It can be used as check-valve balls in various flow, mist and
odor control applications.
Material
PE, PP, RPP, PVC, CPVC and PVDF.
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RANDOM PACKING
Feature
● Impact resistance and chemical stability.
● Low wall flow effect and uniform liquid and gas distribution.
● Large fux and low pressure drop.
● High flooding volocity and high mass transfer efficiency.
Application
It is suitable for gas absorption, cooling and purification. Plastic heilex ring is widely used in scrubbing
tower, cooling tower and other reaction towers.
Material
PE, PP, RPP, PVC, CPVC and PVDF.
Cross spherical ring available in plastic and ceramic materials, has larger void fraction and
surface area than the traditional random pcking. Besides, the low pressure drop, high mass transfer
efficiency make it be widely used in the chemical, fertilizer, coal gas, pharmacy, oxygen production
and metallurgy fields.
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RANDOM PACKING
Feature
● Large void fraction and surface area.
● Low pressure drop and high flux.
● High temperature resistance.
● High mass transfer efficiency.
Application
Chemical, fertilizer, coal gas, pharmacy, oxygen production and metallurgy fields.
Material
● Plastic:PE, PP, RPP, PVC, CPVC and PVDF.
● Ceramic.
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RANDOM PACKING
Feature
● High liquid holdup and high mass transfer efficiency.
● Chlorine and other solvent resistance for stable performance.
● High mechanical strength and high temperature resistance.
● High flux and low pressure drop.
Application
It is widely used in the caustic soda and chlor-alkali industries.
Material
PP, RPP, PVC, VC.
Feature
● Large porosity.
● High capacity.
● Low pressure drop.
● High flooding point.
● Uniform glass-liquid distribution.
● Good corrosion resistance.
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RANDOM PACKING
Application
● Acid storage tank in petroleum, chemical, chlor-alkali, metallurgical, environmental protection and
power plant.
● Seawater desulfurization, HCL (hydrogen chloride) absorption and gas-liquid separation.
● Chlorine and bromine production factory and air separation plants.
Material
PE, PP, RPP, PVC, CPVC and PVDF.
Hi-flow ring also called high flow ring, is an advanced and new popular random packing on the
basis of pall ring. It opens several windows on the packing wall, which the open area is larger than
50%. And the void fraction is far higher than the pall ring. Additional, it has higher flux than pall ring,
but the pressure drop is 45% lower than pall ring. Two layers of internal blades are distributed along
the packing wall in staggered forms. Reinforced ribs are added on the center of packing wall to
supply high stiffness and strength.
Feature
● High free volume and low pressure drop.
● Low mass-transfer unit height and high flooding point.
● Small specific gravity and high mass transfer.
● Uniform gas-liquid distribution.
● Uniform glass-liquid distribution.
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RANDOM PACKING
Application
● Absorption.
● Scrubbing.
● Separation.
● Washing.
● Purification.
Material
PP, PVC, CPVC, RPP, PVDF.
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RANDOM PACKING
Feature
Application
Material
PP, RPP, PVC, CPVC and PVDF.
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Feature
● Highest mass transfer efficiency and lowest pressure drop.
● Vertical bars design makes it excellent self-cleaning, anti-pollution performance and low
maintenance.
● High temperature resistance and corrosion resistance.
Application
Material
PP.
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Feature
Application
Material
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RANDOM PACKING
Walcoom Corporation
Cascade Mini Ring Super Mini Ring Teller Rosette Ring Super Raschig Ring
Add: No. 3481, Yongxing Road, Hengshui City, Hebei Province, China.
Tel: +86-15030811699
Skype: wiremesh@live.com
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Web: http://www.walcoom.com