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Steam Network - Spirax Sarco - Submittal PDF

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RRev-00 for: Steam network + Heat exchangers

Brand: Spirax sarco

AL JAMJOOM PHARMA PLANT


Steam network + Heat exchangers
List of materials
Consukorra Energy System Business Unit
Project: Jamjoum Pharma
Consultant :Howedy
List of Materials

Item Description Application Brand / Origin


1.1 2 DN200 S13 Separator
1.2 2 1" M10Si2 CS Ball Valve RB BSP c/w Lockable Handle
1.3 2 1" FIG12 SG Iron Y Type BSP + 0.8 SS
1.4 2 1" FT14-10 TV Steam Trap BSP R/L
Flow meter stations 1.5 2 DN200 FIG33 Cast Iron Y Type Boiler House Spirax sarco
1.6 2 VIM20 VTP S L D AC 1M S P1 C150
1.7 2 DN200 DCV10C
1.8 1 M750 Display Unit

2.1 1 DN65 SV607AS Safety Valve 10.6-14.5 set @11.4


2.2 1 4" Pressure Gauge 10 Bar U Syphon & Cock 3/8" BSP
2.3 1 1/2" VB14 PB BSP Vacuum Breaker
2.4 1 1/2" AVC32 Air Vent BSP
Steam Header Accessories 2.5 1 1/2" M10Si2 CS Ball Valve RBBSP c/w Lockable Handle Boiler House Spirax sarco
2.6 1 DN200 BSA1T CI Stop Valve ( from boiler 1 )
2.7 1 DN200 BSA1T CI Stop Valve ( from boiler 2 )
2.8 1 DN40 BSA1T CI Stop Valve ( to feed tank heating system)
2.9 1 DN80 BSA1T CI Stop Valve ( to HXs )
2.10
3.1 411"DN80 BSA1T
M10Si2 CI Stop
CS Ball Valve
Valve ( to c/w
RB BSP HVAC dryers )Handle
Lockable
Steam Trap Sets For Main 3.2 2 1" FIG12 SG Iron Y Type BSP + 0.8 SS
3.3 2 1" FT14-10 TV Steam Trap BSP R/L Boiler House Spirax sarco
Header
3.4 2 1" LCV1 Bronze Lift Check Valve BSP

4.1 1 DN40 S13 Separator


4.2 2 1/2" M10Si2 CS Ball Valve RBBSP c/w Lockable Handle
4.3 1 1/2" FIG12 SG Iron Y Type BSP + 0.8 SS
4.4 1 1/2" FT14-10 TV Steam Trap BSP R/L
4.5 1 1/2" DCV41 Disc Check Valve S/W Metal Seat Standard Spring
(06) PRS for Feed Tank 4.6 1 DN40 FIG33 Cast Iron Y Type PN16 +100 SS Boiler House Spirax sarco
4.7 2 4" Pressure Gauge 10 Bar U Syphon & Cock 3/8" BSP
4.8 1 DN32 DP27 Reducing Valve PN16/25 0.2-17.0 Bar
4.9 1 DN25 SV607AS Safety Valve PN25 1.45-2.1 Bar set @ 2.1
4.10 1 DN80 BSA1T CI Stop Valve

5.1 1 DN100 S13 Separator


5.2 2 1" M10Si2 CS Ball Valve RB BSP c/w Lockable Handle
5.3 1 1" FIG12 SG Iron Y Type BSP + 0.8 SS
5.4 1 1" FT14-10 TV Steam Trap BSP R/L
(04)+(02) PRS for HX 5.5 1 1" DCV41 Disc Check Valve BSP Metal seat Std spring
5.6 1 DN80 FIG33 Cast Iron Y Type PN16 +100 SS Boiler House Spirax sarco
+Production
5.7 2 4" Pressure Gauge 10 Bar U Syphon & Cock 3/8" BSP
5.8 1 DN80 DRV7-B Pressure Reducing Valve Blue
5.9 1 3/8" WS4 Water Seal Pot BSP
5.10 1 DN50 SV607AS Safety Valve PN25 3.7-4.6 Bar set @ 4.1

6.1 1 DN80 S13 Separator


6.2 2 1" M10Si2 CS Ball Valve RB BSP c/w Lockable Handle
6.3 1 1" FIG12 SG Iron Y Type BSP + 0.8 SS
6.4 1 1" FT14-10 TV Steam Trap BSP R/L
6.5 1 1" DCV41 Disc Check Valve BSP Metal seat Std spring
(01) PRS for Production 6.6 1 DN80 FIG33 Cast Iron Y Type PN16 +100 SS Boiler House Spirax sarco
6.7 2 4" Pressure Gauge 10 Bar U Syphon & Cock 3/8" BSP
6.8 1 DN50 DRV7-B Pressure Reducing Valve Blue
6.9 1 3/8" WS4 Water Seal Pot BSP
6.10 1 DN32 SV607AS Safety Valve PN25 5.6-13.5 Bar set @ 6.9
6.11 1 DN100 BSA1T CI Stop Valve
7.1 1 DN50 S13 Separator
7.2 2 1/2" M10Si2 CS Ball Valve RBBSP c/w Lockable Handle
7.3 1 1/2" FIG12 SG Iron Y Type BSP + 0.8 SS
7.4 1 1/2" FT14-10 TV Steam Trap BSP R/L
7.5 1 1/2" DCV41 Disc Check Valve S/W Metal Seat Standard Spring
(03) PRS for Production 7.6 1 DN65 BSA1T CI Stop Valve Boiler House Spirax sarco
7.7 1 DN65 FIG33 Cast Iron Y Type 100 SS
7.8 2 4" Pressure Gauge 10 Bar U Syphon & Cock 3/8" BSP
7.9 1 DN40 DP27 Reducing Valve PN16/25 0.2-17.0 Bar
7.10 1 DN25 SV607AS Safety Valve PN25 6.3-9.6 Bar Set @ 7.69
7.11 1 DN80 BSA1T CI Stop Valve
8.1 1 4" Pressure Gauge 10 Bar U Syphon & Cock 3/8" BSP
8.2 1 1/2" VB14 PB BSP Vacuum Breaker
8.3 1 1/2" AVC32 Air Vent BSP
8.4 1 1/2" M10Si2 CS Ball Valve RBBSP c/w Lockable Handle
AHU Header Accessories 8.5 1 DN50 BSA1T CI Stop Valve PN16 ( for roof HX) Boiler House Spirax sarco
8.6 2 1/2" M10Si2 CS Ball Valve RBBSP c/w Lockable Handle
8.7 1 1/2" FIG12 SG Iron Y Type BSP + 0.8 SS
8.8 1 1/2" FT14-10 TV Steam Trap BSP R/L
8.9 1 1/2" LCV1 Bronze Lift Check Valve BSP

9.1 15 1/2" TD42H Steam Trap BSP


9.2 30 1/2" M10Si2 CS Ball Valve RB BSP c/w Lockable Handle AHU’s & Building
Main Line Drain Points Spirax sarco
9.3 15 1/2" LCV1 Bronze Lift Check Valve BSP Heating
10.1 4 1/2" VB14 PB BSP Vacuum Breaker
10.2 4 1/2" AVC32 Air Vent BSP
10.3 4 1/2" M10Si2 CS Ball Valve RBBSP c/w Lockable Handle AHU’s & Building
End Line Set 10.4 4 1/2" No.8 Steam Trap BSP Spirax sarco
Heating
10.5 4 1/2" M10Si2 CS Ball Valve RBBSP c/w Lockable Handle
10.6 4 1/2" FIG12 SG Iron Y Type BSP + 0.8 SS
- Air Vent for Steam Systems
- Direct Steam Injection Heating Systems
- Level Probe
- Ball Valve
Accessories for feed tank - Recirculating Feedwater Spray Systems Steam network Spirax sarco
- Vacuum Breakers
- Vent Heads
- Water Level Gauge
- Bellows Sealed Stop Valves
- Disc Check Valves
- Strainer
Blow down vessel - Lift Check Valve
- Ball Valve Steam network Spirax sarco
accessories
- Pressure Gauge
- Self-acting Temperature Control Systems
- Vent Heads

Condensate pumps Automatic Pump Packaged Units Steam network Spirax sarco

Spirax sarco
Model :- EHD6LPPNST-IHLG1-P2 , Qty x2
Specs as per attached data sheets
Inlet Temperature 18.00 °C Steam network heat
Domestic heat exchanger Outlet Temperature 60.00 °C
exchanger
Water Flow Rate 15.36 m³/h
Load 750.00 KW
Maximum Pressure Drop 25 kPa

Model :- EHD5LPPNST-IHLG1-P2
Specs as per attached data sheetsInlet Temperature 20.00 °C
Outlet Temperature 60.00 °C Steam network heat
Domestic heat exchanger Water Flow Rate 12.00 m³/h Spirax sarco
exchanger
Load 558.13 KW
Maximum Pressure Drop 25 kPa

Model :- EHHCC2PPN-IHLG1-P2
Specs as per attached data sheets
Inlet Temperature 49.00 °C
AHU Building heat Steam network heat
Outlet Temperature 60.00 °C Spirax sarco
exchanger Water Flow Rate 90.00 m³/h exchanger
Load 1151.15 KW
Maximum Pressure Drop 50 kPa
BOQ
Boilers & steam UNIT QTY

A. STEAM BOILER

2 Per Lump Sum


Supply and install of sch. 40 black seamless steel high
pressure 16" steam header c/w rock wool insulation, aluminum
cladding, bellow sealed Globe stop valves conforming to PED and
DIN 3230 & ISO 5208 rate A on leakage, pressure gauge , air vent ,
vacuum breaker , safety valve , instruments and two quick fit steam
trap stations comply with the requirements of the European (PED)
pressure equipment directive 97/23/EC

Rate shall include a no. of two 8" steam inlets c/w shut-off valves
L.S. 1
and one 4'', four3", two 2'' and one 2½'' outlets c/w shut-off valves.

3 Per Unit
Supply, install and commissioning of Stainless Steel full
deairation Feed Water Tank with capacity 12 m³ c/w steam
injection system with pressure reducing station , Level control
No 1
system , Water Level Gauge , Air vents , Vacuum Breaker ,
Temperature gauge, make-up & condensate return connections
insulation, Aluminum cladding, platform & Ladder.

4 Per Unit

Supply, install and commissioning of Blow down vessel which


shall be complying to the recommendations of the health and safety
executive guidelines PM60 for the construction of vessels used for
boiler blow down , It should be designed according to the code
PED and ASME VIII DIV 1 2004+ADD6 , The vessel shall be No 1
constructed from carbon steel to meet all the requirements of BS
EN 10028-2-P265GH , The vessel shall be fitted with 2 inlets , 1
blow down outlet , 1 vent to atmosphere through a vent head , 1
Cooling water system inlet & overflow connection

11 Per Lump Sum


Supply , install and commissioning of vortex flow meters stations
for the outlet of each steam boiler , The station consists of
Separators c/w quick fit steam trap sets , Strainers , Isolation
valves , flow meters , display units , and flow meter for main line to
L.S. 1
factory and Disc check valves. The steam flow meter shall be a
vortex flow meter to measure steam mass flow rate , The flow
meter shall have a density compensated output for providing
remote display.

13 Per Unit
Supply , install and commissioning of hot water heating system
for domestic and production requirements using packaged
instantaneous heat exchanger system

13.1 Heating Capacity : 1500 KW


Hot Water Flow Rate : 30 m3/h No 1

13.2 Heating Capacity : 520 KW


Hot Water Flow Rate : 7 m3/h No 1

14 Per Unit

Supply of Condensate mechanical pump trap complete with


receiver, base plate and frame, thermodynamic steam trap,
isolation valves, ball valves, strainers, sensor chamber, check
valve, steam inlet drain trap flexible hose, exhaust flexible hose,
piping, unions and all required accessories in accordance to project
specifications and drawings for the following:
Pump-01 : 3800 Kg/hr No 1
Pump-02 : 4100 Kg/hr No 1
Data sheets
&ůŽǁŵĞƚĞƌƐƚĂƚŝŽŶƐ
TI-P023-26
ST Issue 9

Cert. No. LRQ 0963008 S13


ISO 9001
SG Iron
Separator (Flanged)

Description Pressure / temperature limits (ISO 6552)


The S13 separator is an SG iron baffle type separator used for B C
the removal of entrained liquids in steam, compressed air or ���
gas systems. The fitting of insulation jackets will increase the ���
Temperature °C

A
performance of the separator.
Standards ���
This product fully complies with the requirements of the European
Pressure Equipment Directive 97 /23 /EC. ���
Certification
This product is available with a manufacturers' Typical Test Report. �
A B D
Note: All certification / inspection requirements must be stated at ���
the time of order placement. � � �� �� �� ��
Pressure bar g
Sizes and pipe connections The product must not be used in this region.
DN40, DN50, DN65, DN80, DN100, DN125, DN150 and DN200.
Flanged EN 1092 PN16 and PN25 with screwed BSP drain. A -A Flanged JIS 10K
Flanged JIS /KS 10K with screwed BSP drain. B-B Flanged EN 1092 PN16
Flanged JIS /KS 20K with screwed BSP drain - DN40 , DN50, DN65 B - C - D Flanged EN 1092 PN25 and JIS 20K
and DN200 only. Note: S13 flanged type separators may be supplied with a lower
pressure rating than that cast into the body. Reference should be
Materials made to the appropriate operating chart to determine the actual
product limitations.
No. Part Material Body design conditions PN25
PMA Maximum allowable pressure 25 bar g @ 100°C
TMA Maximum allowable temperature 350°C @ 14 bar g
1 Body SG iron DIN 1693 GGG40
ASTM A395 Minimum allowable temperature -10°C
Maximum operating JIS/KS 10K 12.3 bar g
PMO pressure for saturated PN16 13.7 bar g
2 Plug Carbon steel 1.0460 (C22.8) steam service PN25 and JIS/KS 20K 21.3 bar g
TMO Maximum operating temperature 350°C @ 14 bar g
Minimum operating temperature -10°C
3 Gasket Reinforced exfoliated graphite
Note: For lower operating temperatures consult Spirax Sarco
JIS/KS 10K 20.4 bar g
Designed for a maximum cold
4 Drain reducing bush Forged carbon steel ASTM A105 PN16 24.0 bar g
hydraulic test pressure of:
PN25 and JIS/KS 20K 37.5 bar g

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Dimensions, weight and volumes Recommended tightening torques
(approximate) in mm, kg and litres
or
Size A B C D E F G Weight Volume Item Size Nm
mm
DN40 111 156 89 365 ½" 1" 94 14 1.6
DN40 46 A /F M56 150 - 165
DN50 146 205 117 456 ½" 1" 98 25 3.2
DN50 46 A /F M56 150 - 165
DN65 178 249 146 406 ¾" 1½" 98 28 4.6
DN65 46 A /F M56 150 - 165
DN80 178 252 152 483 1" 1½" 98 36 6.5
DN80 60 A /F M72 190 - 210
DN100 223 315 197 692 1" 1½" 118 60 13.5 2
DN100 60 A /F M72 190 - 210
DN125 226 397 381 706 1" 1½" 121 128 38.5 DN125 60 A /F M72 190 - 210
DN150 226 397 381 706 1" 1½" 121 130 42.5 DN150 60 A /F M72 190 - 210
DN200 308 502 426 762 1½" 1½" 140 190 68.0 DN200 60 A /F M72 190 - 210

2 Inspection opening

Separator drain trapping F

G Drain E
D C

Safety information, installation and maintenance


For full details see the Installation and Maintenance Instructions (IM-P023-55) supplied with the product.
Installation note:
Install in a horizontal pipeline with the drain directly below. Note: To ensure that any separated liquid is drained away quickly, a suitable
liquid drainer or steam trap must be connected to the drain connection 'E' - consult Spirax Sarco for further details.
Disposal
This product is recyclable. No ecological hazard is anticipated with the disposal of this product, providing due care is taken.

How to order
Example: 1 off DN50 Spirax Sarco S13 separator with SG iron body having flanged EN 1092 PN16 connections.

S13 SG Iron Separator (Flanged) TI-P023-26 ST Issue 9


Page 1 of 3

TI-P133-58
ST Issue 4

Cert. No. LRQ 0963008 M10Si ISO


ISO 9001
Ball Valve
DN¼" to DN2½"

Description Sizes and pipe connections


The M10Si ISO three-piece body ball valve has been designed ¼", ", ½", ¾", 1", 1¼", 1½", 2", (2½" only available with reduced bore).
for use as an isolating valve, not a control valve, has a lockable Screwed BSP, BSPT, NPT, BW, SW full bore and reduced bore.
handle as standard and can be serviced without removal from DN15 to DN50 (DN65 only available with reduced bore).
the pipeline (screwed and welded versions only). It can be used Flanged PN40, ANSI 150 and ANSI 300 full bore and reduced bore.
for steam and other industrial fluids for services ranging from
vacuum to the higher temperatures and pressures.
Pressure / temperature limits
ISO mounting A
The integral ISO body mounting allows the valve to be automated ���
without losing seal integrity, as the body does not require
disassembly. Manual to remote control may therefore be easily ���
Temperature °C

accomplished by the ISO range of Spirax Sarco ball valves. ���


Available types ��� Steam
M10Si2_ _ ISO Zinc plated carbon steel body, PDR 0.8 seats. saturation
�� curve
M10Si3_ _ ISO Stainless steel body, PDR 0.8 seats. �
��� B C
M10Si4_ _ ISO Complete stainless steel, PDR 0.8 seats.
� �� �� �� �� ���
Note: The nomenclature will be followed with either FB (full bore) Pressure bar g
or RB (reduced bore).
Standards The product must not be used in this region.
This product fully complies with the requirements of the
European Pressure Equipment Directive 97 / 23 / EC and carries A - B 2" FB and 2½" RB only
the mark when so required. A - C ¼" - 1½" FB, RB and 2" RB
Certification Note: The flange standard may restrict the maximum operating
This product is available with certification to EN 10204 3.1. pressure. Please check with Spirax Sarco.
Note: All certification / inspection requirements must be stated
at the time of order placement.
PMA Maximum allowable pressure 100 bar g @ 60°C
Options TMA Maximum allowable temperature 260°C @ 0 bar g
• Self-venting ball. Minimum allowable temperature -29°C
• Extended stems 50 mm (2") and 100 mm (4") to allow full insulation.
• Oval handle for confined spaces. Ideal for trap modules. Maximum operating pressure
PMO 17.5 bar g
for saturated steam service
Technical data TMO Maximum operating temperature 260°C @ 0 bar g
Flow characteristic Modified linear Minimum operating temperature -29°C
Port Full and reduced bore versions Note: For lower operating temperatures consult Spirax Sarco
Leakage test procedure to ISO 5208 (Rate A) / EN 12266-1 (Rate A) PMX Maximum differential pressure is limited to the PMO
Antistatic device Complies with ISO 7121 and BS 5351 Designed for a maximum cold hydraulic test pressure of 150 bar g

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Page 2 of 3

14 12 21 18 11 4 9, 20 18

23
8
16
6, 7, 22
15
3
2
1
5
19

Materials
No. Part Material
M10Si2 ISO Zinc plated carbon steel ASTM A105
1 Body M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
M10Si2 ISO Zinc plated carbon steel ASTM A105
2 Cap M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
3 Ball Stainless steel AISI 316
4 Stem Stainless steel AISI 316
5 Seat Carbon / graphite reinforced PTFE PDR 0.8
6 Stem seal Reinforced PTFE antistatic
M10Si2 ISO
Zinc plated carbon steel SAE 1010
7 Separator M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
8 Belleville washer Stainless steel AISI 301
M10Si2 ISO
Zinc plated carbon steel SAE 1010
9 Nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
10 Name-plate - DN (Not shown) Stainless steel AISI 430
M10Si2 ISO
Zinc plated carbon steel SAE 1010
11 Stem nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
12 Lever M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
13 Name-plate (Not shown) Stainless steel AISI 430
14 Grip Vinyl
M10Si2 ISO
Zinc plated carbon steel Grade 5
15 Bolts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
16 Nuts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
17 Studs M10Si4 ISO Stainless steel AISI 316
Note: Item 17 can not be shown as it is only applicable to welded versions
M10Si2 ISO
Zinc plated carbon steel SAE 12L 14
18 Stop screw M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
19 Body/cap gasket 'O' ring EPDM geothermal
20 Nut locker Stainless steel AISI 316
M10Si2 ISO
Zinc plated carbon steel SAE 1010
21 Lockable handle M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
22 Stem seal PEEK
23 Lock-plate Stainless steel AISI 316

M10Si ISO Ball Valve DN¼" to DN2½" TI-P133-58 ST Issue 4


Page 3 of 3

Dimensions (approximate) in mm Kv values


Reduced bore Size ¼" " ½" ¾" 1" 1¼" 1½" 2" 2½"
Size A A1 A2 A3 B2 B3 C2 C3 D D1 D2 E Reduced bore 2.5 2.5 6 10 27 49 70 103 168
¼" 56 52 - - 130 - 63 - 22 - - 8 Full bore 2.5 6.8 17 36 58 89 153 205 -
" 56 52 - - 130 - 63 - 22 - - 8 For conversion Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
½" 63 52 108 130 130 145 66 81 24 89 95 11
¾" 68 60 117 150 130 145 69 84 26 98 105 14 Operating torque (N m)
1" 86 84 127 160 162 162 100 100 31 108 115 21 Size ¼" " ½" ¾" 1" 1¼" 1½" 2" 2½"
1¼" 99 94 140 180 162 162 104 104 37 118 140 25 Reduced bore 3.25 3.25 3.25 5.50 13.25 20 50 60 75
1½" 108 102 165 200 185 185 112 112 41 127 150 31 Full bore 3.25 3.25 5.50 13.25 20 50 60 75 -
2" 124 118 178 230 185 185 120 120 48 152 165 38 The indicated torque values are for valves frequently operated,
2½" 152 152 - - 250 - 140 - 57 - - 51 that are submitted to a maximum differential pressure of 40 bar.
Valves that are subject to long static periods, may require greater
Full bore break-out torque.
Size A A1 A2 A3 B2 B3 C2 C3 D D1 D2 E
¼" 56 58 - - 130 - 63 - 22 - - 8 Safety information, installation and maintenance
" 63 60 - - 130 - 66 - 24 - - 11 For full details see the Installation and Maintenance Instructions
supplied with the product.
½" 68 64 - 130 130 145 69 84 26 - 95 14
¾" 86 84 - 150 162 162 100 100 31 - 105 21
1" 99 98 - 160 162 162 104 104 37 - 115 25 How to order example:
1 off Spirax Sarco ½" screwed BSP M10Si2FB ISO ball valve.
1¼" 108 106 - 180 185 185 112 112 41 - 140 31
1½" 124 124 - 200 185 185 120 120 48 - 150 38
2" 152 152 - 230 250 250 140 140 57 - 165 51 Spare parts
The spare parts available are shown in solid outline. Parts drawn
in broken line are not supplied as spares.
Weights (approximate) in kg
Available spares
Size Reduced bore Full bore
Scrd /BW/SW PN40 ANSI 150 Scrd /BW/SW PN40 Seat, seals and body gasket set 5, 6, 19, 22
¼" 0.65 - - 0.65 - How to order spares
" 0.65 - - 0.72 - Always order spares by using the description given in the column
headed 'Available spares' and state the size and type of ball valve.
½" 0.72 2.30 1.77 0.95 2.60 Example: 1 - Seat, seals and body gasket set for a Spirax Sarco
¾" 0.95 3.20 2.35 1.60 3.80 ½" M10Si2FB ISO ball valve.
1" 1.60 4.20 3.47 2.05 4.70
1¼" 2.05 5.70 4.47 2.75 6.40
1½" 2.75 6.80 5.96 4.25 8.30
2" 4.25 9.50 9.16 7.50 12.80
2½" 7.50 - - - -

B2, B3

C2,
C3

D1, ØE
D2 22
D

6 6
A, A1

A2, A3
A: Scrd and BW
A1: SW
A2: Flanged ANSI 150
A3: Flanged PN40
B2: Scrd, BW and SW
B3: Flanged PN40 and ANSI 150
C2: Scrd, BW and SW
C3: Flanged PN40 and ANSI 150
D: Scrd, BW and SW
D1: Flanged ANSI 150
D2: Flanged PN40
E: All versions 19 5 5 19

M10Si ISO Ball Valve DN¼" to DN2½" TI-P133-58 ST Issue 4


TI-P163-01
ST Issue 6

Cert. No. LRQ 0963008 Fig 12


ISO 9001
SG Iron
Strainer
Description
The Fig 12 is an SG iron screwed Y-type strainer. The standard Size ½" to 2"
stainless steel screen is 0.8 mm perforations. As options, other
perforations and mesh sizes are available as well as monel screens.
The strainer cap can be drilled and tapped for blowdown and drain
valves if required.

Standards
This product fully complies with the requirements of the European
Pressure Equipment Directive 97 / 23 / EC.

Certification
This product is available with a manufacturers' Typical Test Report.
Note: All certification / inspection requirements must be stated at
the time of order placement. 4
Sizes and pipe connections
½", ¾", 1", 1¼", 1½", 2", 2½" and 3" screwed BSP or NPT.

Optional extras
Strainer screens 1
Perforations 1.6, 3 mm
Stainless steel screen
Mesh 40, 100, 200
Perforations 0.8, 3 mm
Monel
Mesh 100 3
Blowdown or drain valve connections. 2
The cap can be drilled to the following sizes to enable a blowdown
or drain valve to be fitted.
Strainer size Blowdown valve Drain valve
Size 2½" and 3"
½" ¼" ¼"
¾" and 1" ½" ½"
1¼" and 1½" 1" ¾"
2" to 3" 1¼" ¾"

Pressure / temperature limits


���
Temperature °C

��� 4
���
Steam 1
��� saturation
�� curve

� � �� �� �� ��
Pressure bar g
The product must not be used in this region.
3
2
Body design conditions PN25 6
PMA Maximum allowable pressure 25 bar g @ 120°C 5
TMA Maximum allowable temperature 260°C @ 19.5 bar g
Minimum allowable temperature -10°C Materials
No. Part Material
Maximum operating pressure
PMO 21 bar g 1 Body SG iron DIN 1693 GGG 40
for saturated steam service
TMO Maximum operating temperature 260°C @ 19.5 bar g 2 Cap SG iron DIN 1693 GGG 40
3 Cap gasket Reinforced exfoliated graphite
½" to 2" -10°C
Minimum operating temperature 4 Strainer screen Stainless steel 316L
2½" and 3" 0°C
Note: For lower operating temperatures consult Spirax Sarco 5 Bolt Carbon steel BS 3692 Gr. 8.8
Designed for a maximum cold hydraulic test pressure of 38 bar g 6 Washer Carbon steel BS 4320 TI Form A

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Kv values For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
Size ½" ¾" 1" 1¼" 1½" 2" 2½" 3"
Perforations 0.8, 1.6 and 3 mm 3.6 11 15.5 26 41 68 82 115
Mesh 40 and 100 3.6 11 15.5 26 41 68 82 115
Mesh 200 3.6 9 13.0 21 35 55 66 93

Dimensions / weights (approximate) in mm and kg Spare parts


The spare parts available are shown in solid outline. Parts drawn
Screening in broken line are not supplied as spares.
Size A B C D area cm² Weight
½" 87 55 79 32 25 0.47 Available spares
¾" 110 65 93 36 42 0.77 Strainer screen 4
(state material, size of perforations or mesh and size of strainer)
1" 125 78 110 48 71 1.40
Cap gasket (packet of 3) 3
1¼" 155 103 140 60 135 2.15
1½" 190 115 153 65 161 3.30 How to order spares
Always order spares by using the description given in the column
2" 230 140 177 76 251 5.10 headed 'Available spares' and state the size and type of strainer
2½" 274 177 230 94 406 7.30 and perforation or mesh required.
Example: 1 - Strainer screen, stainless steel having 0.8 mm
3" 280 183 237 105 406 7.50 perforations for a 1½" Spirax Sarco Fig 12 strainer.

Withdrawal
distance
D

Size ½" to 2"


B
A
3

Safety information, installation and maintenance 2


For full details see the Installation and Maintenance Instructions
(IM-S60-17) supplied with the product.

Warning:
The strainer cap gasket contains a thin stainless steel support ring,
which may cause physical injury if it is not handled and disposed
of carefully.

Installation note:
The strainer should be installed in the direction of flow, as indicated
on the body. On applications involving steam or gases the pocket
should be in the horizontal plane. On liquid systems the pocket Size 2½" and 3"
should point downwards. Suitable isolation valves must be installed
to allow for safe maintenance and trap replacement.
3
Maintenance note:
Maintenance can be completed with the strainer in the pipeline. 4
Disposal:
The product is recyclable. No ecological hazard is anticipated with
disposal of this product providing due care is taken.
6
How to order
Example: 1 off Spirax Sarco 2" Fig 12 SG iron strainer, screwed BSP, 5
with stainless steel screen having 0.8 mm perforations.

Recommended tightening torques


or
Item Qty Size Nm
mm
1 ½" 22 M28 38 - 40
1 ¾" 27 M32 42 - 48
1 1" 32 M42 70 - 80
2 1 1¼" 46 M56 124 - 144
1 1½" 50 M60 164 - 184
1 2" 60 M72 234 - 264
5 4 2½" 19 M12 50 - 55
4 3" 19 M12 50 - 55

Fig 12 SG Iron Strainer TI-P163-01 ST Issue 6


Page 1 of 5

TI-S02-27
ST Issue 8

Cert. No. LRQ 0963008 FT14 and FT14HC


ISO 9001
SG Iron
Ball Float Steam Traps (1" HC, 1¼", 1½" and 2")

FT14HC
1"

FT14
1¼"

FT14-C
FT14
1½" and 2"

Description
The FT14 and FT14HC are iron bodied ball float steam traps having stainless steel working internals and integral automatic air venting
facility. These traps are supplied with horizontal screwed connections only and can be maintained without disturbing the pipework. The
flow direction is as indicated on the valve body.

Available types
FT14 Standard 1¼", 1½" and 2"
High capacity (1" only) - As standard the FT14HC is available Note: These ball float steam traps are available with
FT14HC with flow direction in either left-to-right or right-to-left direction. either 4.5, 10 or 14 bar internals (PMX).
Please state preference when placing an order.

Capsule
The BP99/32 capsule which is used in the FT14 and FT14HC ball float steam traps is suitable for use on 150°C superheat @ 0 bar g
and 50°C superheat @ 32 bar g.
Optional extras will only be supplied if specified at the point of order
A manually adjustable needle valve (designated 'C' on the nomenclature i.e. FT14-C) can be fitted to the trap. This option provides a
steam lock release (SLR) feature in addition to the standard air vent. For further information please consult Spirax Sarco.
The top of the cover can be drilled and tapped up to " BSP or NPT for the purpose of fitting a balance line.
The bottom of the cover can be drilled and tapped " BSP or NPT for the purpose of fitting a drain cock.

Standards
This product fully complies with the requirements of the European Pressure Equipment Directive 97/23/EC.

Certification
This product is available with a manufacturers’ Typical Test Report. Note: All certification/inspection requirements must be stated at the
time of order placement.

Sizes and pipe connections 1" (FT14HC only), 1¼", 1½" and 2" screwed BSP and NPT.

Pressure / temperature limits See page 2 for the pressure / temperature limitations.

Materials See page 3 for the materials list.

Capacities See page 4 for full capacity details.

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2009
Page 2 of 5

Pressure / temperature limits

���

Temperature °C
��� FT14HC 1"
���
PN25 ��� Steam and
��� saturation
curve FT14 1¼"
��

� � �� �� �� ��
Pressure bar g

���
Temperature °C

���

PN16 ��� Steam FT14 1½" and 2"


saturation
curve

� � � � � �� �� �� ��
Pressure bar g

The product must not be used in this region.

The product should not be used in this region as damage to the internals may occur.

Size 1" HC and 1¼" 1½" and 2"

Body design conditions PN25 PN16

PMA Maximum allowable pressure 25 bar g @ 100°C 16 bar g @ 100°C

TMA Maximum allowable temperature 300°C @ 18 bar g 220°C @ 13.5 bar g

Minimum allowable temperature -10°C -10°C

PMO Maximum operating pressure for saturated steam service 21 bar g 14 bar g

TMO Maximum operating temperature 275°C @ 19 bar g 220°C @ 13.5 bar g

Minimum operating temperature


Note: For lower temperatures consult Spirax Sarco 0°C 0°C
Size 1" HC 1¼" 1½" and 2"
4.5 bar FT14HC-4.5 FT14-4.5 FT14-4.5
PMX Maximum differential pressure
10 bar FT14HC-10 FT14-10 FT14-10
14 bar FT14HC-14 FT14-14 FT14-14

Designed for a maximum cold hydraulic test pressure of: 38 bar g 24 bar g

FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
Page 3 of 5

FT14HC
1"

4 FT14
1¼"

2
8
1
17
10 18
7
9
11 6 2 3 17 18 8 4
12
5

7 26
6
5
12
17 18 20 21 19

FT14-C FT14
1½" and 2"

Materials
No. Part Material
1" and 1¼" SG iron BS EN 1563 JS 1030
1 Body
1½" and 2" Cast iron DIN 1691 GG 25
Cover bolts 1" Steel BS 3692 Gr. 8.8
2 Cover bolts 1¼" Steel ASTM A193 B7
Cover bolts & nuts 1½" and 2" Steel BS 3692 Gr. 8.8
3 Cover gasket Reinforced exfoliated graphite
1" and 1¼" SG iron BS EN 1563 JS 1030
4 Cover
1½" and 2" Cast iron DIN 1961 GG 25
Valve seat 1" and 1¼" Stainless steel BS 970 431 S29
5
Main valve assembly with erosion deflector 1½" and 2" Stainless steel BS 3146 Part 2 ANC 2
Valve seat gasket 1" and 1¼" Stainless steel BS 1449 304 S11
6
Main valve assembly gasket 1½" and 2" Reinforced exfoliated graphite
Pivot frame assembly set screws 1" and 1¼" Stainless steel BS 4183 18/8
7 Bolts 1½" Stainless steel ISO 3506-2: A2-70
Main valve assembly bolts
Studs and nuts 2" Stainless steel BS 6105 A4-80
8 Ball float and lever Stainless steel BS 1449 304 S16
9 Support frame 1" and 1¼" Stainless steel BS 1449 304 S16
10 Pivot frame 1" and 1¼" Stainless steel BS 1449 304 S16
11 Pivot pin 1" and 1¼" Stainless steel
12 Erosion deflector Stainless steel BS 970 431 S29
17 Air vent assembly Stainless steel
18 Air vent seat gasket Stainless steel BS 1449 304 S11
19 SLR assembly Stainless steel BS 970 303 S21
20 SLR gasket Mild steel BS 1449 CS4
21 SLR seal Graphite
26 Inlet plate 1½" and 2" only Stainless steel BS 1449 304 S16

FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
Page 4 of 5

Capacities
�� ���

�� ���

�� ���
� ���
� ��� ��
� ��� � ����
���
���
� ���

� ���

� ��� ���
� ���
�� ���
� ���


���
� ���
���
Condensate kg / h

� ��� �
��
���
� ���
�����

����
� ��
���
��
��
���
� ���
�� ��� � ���
��� ��� � ���
��� ��
��
�� ��
��� ����
���
��� ���
��
���
���

���
���
� ���
�� �

���
��� � ���
� ����
�� ���
� � �� ���
�� �
���
��� ��
���
��
����
���
� ���
� ���
���

���
��� ��� ��� ��� ��� ��� � � � � � � � � � �� ��

Differential pressure bar (x 100 = kPa)

Additional cold water capacities from the thermostatic air vent under start-up conditions
Capacities shown above are based on condensate at saturation temperature. Under start-up conditions when the condensate is cold
the internal thermostatic air vent will be open and provides additional capacity to the main valve. The following table gives the minimum
additional cold water capacities from the air vent.

P (bar) 0.5 1 2 3 4.5 7 10 14


Minimum additional cold water capacity (kg / h)
1" HC 580 600 650 670 700 1 000 1 300 1 600
1¼, 1½" and 2" 580 600 650 670 700 1 000 1 300 1 600

FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
Page 5 of 5

Dimensions / weights (approximate) in mm and kg Spare parts


The spare parts available are shown in solid outlines. Parts drawn
Size A B C D E F G Weight in broken lines are not supplied as spares.
1" HC 120 110 80 195 160 220 115 6.8 Available spares
1¼" 120 110 80 195 160 220 115 6.9 with float (1" and 1¼") 5, 6, 7, 8, 9, 10, 11
1½" 270 130 108 248 200 270 115 17.5 Main valve assembly
with erosion deflector (1½" and 2") 5, 6, 7, 26
2" 300 138 125 250 200 288 140 22.0 Ball float (1½" and 2") 8
Air vent assembly 17, 18
1½" and 2" shown
F Manually adjustable needle valve (SLR) 17, 18, 19, 20, 21
and air vent assembly
Complete set of gaskets (packet of 3 sets) 3, 6, 18, 20
B Note: The erosion deflector on the 1" and 1¼" is pressed into the
body during manufacture and is not available as a spare.
How to order spares
C Always order spares by using the description given in the column
headed 'Available spares' and state the size and type of trap.
Example: 1 - Air vent assembly for a Spirax Sarco 2" FT14-4.5
ball float steam trap.
G
A D E Recommended tightening torques
Withdrawal
distance or
Item Size Nm
mm
Safety information, installation and maintenance
For full details see the Installation and Maintenance Instructions 1" 17 M10 x 30 29 - 33
(IM-S02-30) supplied with the product. 1¼" 14* M10 x 30 29 - 33
Installation note: 2
1½" 19 M12 x 60 60 - 66
The FT14 must be installed with the direction of flow as indicated
on the body, and with the float arm in a horizontal plane so that it 2" 24 M16 x 70 80 - 88
rises and falls vertically.
5 1" and 1¼" 17 - 40 - 45
Disposal
This product is recyclable. No ecological hazard is anticipated with 1" and 1¼" - M5 x 20 10 - 12
the disposal of this product providing due care is taken. 7 1½" 10 M6 x 20 10 - 12
2" 13 M8 x 20 20 - 24
How to order
Example: 1 off Spirax Sarco 1" screwed BSP FT14HC-14 ball 17 - 17 - 50 - 55
float steam trap having an SG iron body and cover, with
thermostatic air vent - flow direction left-to-right. The cover is to 19 - 21 - 40 - 45
be suitable for tapping " for drain/balance pipe connection. *Note: Reduced A/F bolt head required

Steam lock
release assembly 2 Dowel 3 18 Air vent assembly
17
19 + 21

20

6 5 10 8
11 9 7 6 26 5 7 8
Main valve assembly Main valve assembly
with float (1½" and 2")
(1" and 1¼") (horizontal assembly shown)

FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2015

TI-S60-03
ST Issue 8

Fig 33
Cast Iron
Strainer
Description Sizes and pipe connections
The Fig 33 is a cast iron integrally flanged Y- type strainer. The DN15, DN20, DN25, DN32, DN40, DN50, DN65, DN80, DN100,
standard stainless steel screen in the DN15 to DN80 size range DN125, DN150 and DN200
has 0.8 mm perforations, in the DN100 to DN200 size range it has Standard available flanges: EN 1092 PN16, AS 2129 table F,
1.6 mm perforations. Optional mesh sizes are available as well ASME 150 (DN15 and DN20) and ASME 125 (DN25 to DN200).
as monel screens. The strainer cap can be drilled and tapped for
blowdown and drain valves if required.
Standards
This product fully complies with the requirements of the European
Pressure Equipment Directive 97 / 23 / EC.
Certification
This product is available with a manufacturer’s Typical Test Report.
Note: All certification / inspection requirements must be stated at the
time of order placement.

Optional extras
1.6 mm (DN15 to DN80)
Perforations
Stainless steel screen 3.0 mm (DN15 to DN200)
Mesh 40, 100, 200
0.8 mm (DN15 to DN80) 1
Perforations 1.6 mm (DN100 to DN200) 4
Monel screen
3.0 mm (DN15 to DN200)
Mesh 100
3
Blowdown or drain valve connections 2
The cap can be drilled to the following sizes to enable a blowdown
or drain valve to be fitted. DN15 to DN50
Strainer size Blowdown valve Drain valve
DN15 ¼ ¼"
DN20 and DN25 ½" ½"
DN32 and DN40 1" ¾"
DN50, DN65, DN80, DN100 and DN125 1¼" ¾"
DN150 and DN200 2" ¾"

Pressure / temperature limits


A
300
Temperature °C

C
200 B
1
100 Steam
saturation A
curve B 4
C
0
0 2 4 6 8 10 12 14 16
Pressure bar g
3
The product must not be used in this region.
A - A Flanged EN 1092 PN16 5
B - B Flanged AS 2129 Table F
C - C Flanged ASME 125 (including DN15, DN20 flanged ASME 150) 2 DN65 to DN200
Body design conditions PN16
PMA Maximum allowable pressure 16 bar g
TMA Maximum allowable temperature 300°C
Minimum allowable temperature
DN15 to DN50 -10°C Materials
DN65 to DN200 0°C No. Part Material
EN 1092 PN16 13 bar g 1 Body Cast iron DIN 1691 GG 20
Maximum operating pressure AS 2129 Table F 13 bar g
PMO Cap DN15 to DN50 SG iron DIN 1693 GG 25
for saturated steam service ASME 125 10 bar g 2
Cover DN65 to DN200 Cast iron DIN 1691 GG 20
ASME 150 10 bar g
TMO Maximum operating temperature 300°C 3 Cap gasket Reinforced exfoliated graphite
Minimum operating temperature 0°C 4 Strainer screen Austenitic stainless steel ASTM A240 316L
Designed for a maximum cold hydraulic test pressure of 24 bar g 5 Bolts Carbon steel BS 4169 Gr. 8.8
Kv values For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
Size DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100 DN125 DN150 DN200
Perforations 0.8, 1.6 and 3.0 mm 5 8 13 22 29 46 72 103 155 237 340 588
Mesh 40 and 100 5 8 13 22 29 46 72 103 155 237 340 588
Mesh 200 4 6 10 17 23 37 58 83 124 186 268 464

Dimensions / weights (approximate) in mm and kg Spare parts


PN16 AS 2129 ASME* Screening The spare parts available are shown in solid outline. Parts drawn in
Size A A A B C area cm² Weight broken line are not supplied as spares.
DN15 130 130 130 70 110 27 1.8 Available spares
DN20 150 147 150 80 130 43 2.7 Strainer screen 4
DN25 160 157 154 95 150 73 3.4 (state material, size of perforation or mesh and size of strainer)
DN32 180 176 176 135 225 135 6.0 Cap gasket (packet of 3) 3
DN40 200 194 194 145 240 164 7.2
DN50 230 224 224 175 300 251 10.9 How to order spares
Always order spares by using the description given in the column
DN65 290 288 228 200 335 327 21.7 headed 'Available spares' and state the size and type of strainer and
DN80 310 304 304 210 340 361 25.9 perforations or mesh required.
DN100 350 350 350 255 415 545 38.5 Example: 1 - Strainer screen, stainless steel with 0.8 mm perforations
DN125 400 400 400 300 510 843 63.0 for a DN65 Spirax Sarco Fig 33 strainer.
DN150 480 480 480 345 575 1117 87.0
DN200 600 598 598 435 730 1909 153.0
* DN15 and DN20 ASME 150 and, DN25 to DN200 ASME 125

DN15 to DN50
4
3

2
B
C

Withdrawal
distance

Safety information, installation and maintenance


For full details see the Installation and Maintenance Instructions
(IM-S60-18) supplied with the product.
DN65 to DN200
Installation note:
The strainer should be installed in the direction of flow, as indicated 3
on the body. On applications involving steam or gases the pocket
should be in the horizontal plane. On liquid systems the pocket should 4
point downwards. Suitable isolation valves must be installed to allow
for safe maintenance and trap replacement.

Maintenance note:
Maintenance can be completed with the strainer in the pipeline. 5

Disposal
The product is recyclable. No ecological hazard is anticipated with
disposal of this product providing due care is taken. Recommended tightening torques
or
How to order
Example: 1 off DN25 Spirax Sarco Fig 33 strainer having EN 1092 Item Qty Size
mm Nm
PN16 flanged connections. The strainer must be supplied with a
stainless steel screen having 0.8 mm perforations. 1 DN15 36 M28 50 - 55
1 DN20 38 M32 60 - 66
1 DN25 50 M42 100 - 110
2
1 DN32 46 M56 150 - 165
1 DN40 50 M60 170 - 185
1 DN50 60 M72 190 - 210
8 DN65 19 M12 x 40 20 - 24
8 DN80 19 M12 x 40 30 - 35
8 DN100 24 M16 x 50 70 - 77
5
8 DN125 24 M16 x 50 80 - 88
8 DN150 30 M20 x 60 100 - 110
12 DN200 30 M20 x 70 90 - 100

TI-S60-03 ST Issue 8 Fig 33 Cast Iron Strainer


Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2018

TI-P339-07
CMGT Issue 3

VIM20
Vortex Insertion Flowmeter
Description
The VIM20 Vortex Insertion Flowmeter utilises three primary sensing elements to measure the mass flowrate of steam, liquids and
gases:

- Vortex shedding velocity sensor - RTD temperature sensor - Solid-state pressure transducer

Principle of operation
Vortex flowmeters measure the flow of liquid, gas and steam by detecting the frequency at which vortices are alternately shed from a
bluff body. According to proven laws of physics, the frequency at which the vortices are alternately shed is directly proportional to the
flow velocity.
Insertion vortex flowmeters measure flow by detecting the local velocity at a strategically located position within the pipe. The VIM20
detects the frequency at which vortices are alternately shed from the bluff body located within the sensor head.
The VIM20 uses the local velocity, along with other parameters, such as fluid type, pipe size and Reynolds number to calculate the
average pipe velocity, and consequently, the volumetric flowrate.

VIM20 range and benefits


The VIM20-V delivers a direct reading of volumetric flowrate,
generally the most cost-effective solution for liquid flow monitoring, in
applications ranging from general water flows to hydrocarbon fuel flow
measurement.

The VIM20-VT integrates a precision 1000 platinum RTD


temperature sensor that can be used to calculate and output a
compensated mass reading. This device is typically used to measure
flowrates of saturated steam.

The VIM20-VTP offers you flow computer functionality in a compact


field device. This multivariable instrument incorporates temperature
and pressure sensors to provide an instantaneous reading of the
compensated mass flowrate of gases, liquids and steam. In addition to
outputs for totalized mass and alarm settings, the field-configurable
electronics deliver up to three analogue 4-20 mA outputs of five process
measurements, including volumetric flowrate, mass flowrate, pressure,
temperature and density.

The VIM20-EM Energy Monitoring option permits real-time


calculation of energy consumption for a facility or process. The
flowmeter can be programmed to measure steam, hot water or chilled
water. The VIM20-VTP-EM flowmeter monitors one side of the process,
either sent or returned, and uses the input from a second separate
temperature sensor on the opposite leg of the process to calculate the
change in energy. Selectable energy units include BTUs, joules,
calories, Watt-hours, Megawatt-hours and Horsepower-hours. The local
or remote electronics indicate two temperatures, delta T, mass total and
energy total.

Compliance
- Electromagnetic Compatibility Directive
Flow
- Low Voltage Directive

- ATEX Directive

Page 1 of 11
Approvals
Class I, Division 1, Groups B, C and D

FM and FMC Class II / III, Division 1, Groups E, F and G

Type 4X and IP66, T6, Ta = - 40 °C to + 70 °C

II 2 G Ex db IIB +H2 T6 T2 Gb
S Temp.
II 2 D Ex tb IIIB T85 °C Db
ATEX (optional)
II 2 G Ex db IIB +H2 85 °C 405 °C Gb
H Temp.
II 2 D Ex tb IIIB T85 °C Db

Ex d IIB + H2 T6 Gb
IECEx (optional)
Ex tb IIIB T85 °C Db, Ta = - 40 °C to + 60 °C

Sizes
Insertion style mounting permits installation in any pipe DN80 (3") and greater.

Technical data
316L stainless steel, plus:
• DuPont Teflon ® based thread sealant on models with pressure transducer
Wetted materials
• DuPont Teflon ® packing on standard temperature models with packing gland
• Graphite based packing on high temperature models with packing gland

Any gas, liquid or steam compatible with 316L stainless steel and other listed wetted materials.
Application
Not recommended for multi-phase fluids

S option - Standard -200 °C to +260 °C (-330 to +500 °F)


Where ATEX is required the lower temperature is further limited to -40 °C (-40 °F)
Temperature Process
H option - High +260 °C to +400 °C (+500 °F to +750 °F)
*The permissible temperatures may be further limited where explosion proof approvals are required

Operating -40 °C to +60 °C (-40 °F to +140 °F)


Temperature Ambient
Storage -40 °C to +85 °C (-40 °F to +185 °F)

Electrical Safety EN61010-1:2010

LVD Overvoltage Category II


Environmental
Pollution Degree 2

Emissions Group 1, Class A (Suitable for Industrial Environments only)


EMC
Immunity Suitable for Industrial Environments

Enclosure NEMA 4X, IP66

Full-scale operating pressure Maximum over-range pressure

2 bar a 30 psi a 4 bar a 60 psi a

7 bar a 100 psi a 14 bar a 200 psi a


Pressure transducer ratings
20 bar a 300 psi a 41 bar a 600 psi a

34 bar a 500 psi a 69 bar a 1 000 psi a

100 bar a 1 500 psi a 175 bar a 2 500 psi a

Page 2 of 11 TI-P339-07
CMGT Issue 3
VIM20 Vortex Insertion Flowmeter
Technical data (continued)
Style connection Connection rating

2" Male NPT ASME Class 600

2" ASME B16.5 Class 150 or 2" EN1092-1 PN16


Compression fitting
2" ASME B16.5 Class 300 or 2" EN1092-1 PN40

2" ASME B16.5 Class 600 or 2" EN1092-1 PN63

2" Male NPT ASME Class 300


Pressure ratings
Packing gland 2" ASME B16.5 Class 150 or 2" EN1092-1 PN16

2" ASME B16.5 Class 300 or 2" EN1092-1 PN40

2" Male NPT ASME Class 600

Packing gland and 2" ASME B16.5 Class 150 or 2" EN1092-1 PN16
Permanent retractor 2" ASME B16.5 Class 300 or 2" EN1092-1 PN40

2" ASME B16.5 Class 600 or 2" EN1092-1 PN63

DL option - 12 to 36 Vdc, 25 mA, 1 W maximum, Loop powered (single output)

Power requirements DH option - 12 to 36 Vdc, 300 mA, 9 W maximum (multiple outputs)

AC option - 100 to 240 Vac, 50 / 60 Hz line power, 5 W maximum (multiple outputs)

Alphanumeric 2 line x 16 character LCD digital display

Six pushbuttons for full field configuration


Display
Pushbuttons can be operated with magnetic wand without removal of the enclosure covers

Display can be mounted in 90 ° intervals for better viewing

Analogue 4 - 20 mA

Alarm Solid state relay, 40 Vdc

Totalizer pulsem 50 millisecond pulse, 40 Vdc

Volumetric or Loop powered One analogue, one totalizer pulse, HART® , scaled frequency
Output signals mass output

Up to three analogue signals, three alarms, one totaliser


Multivariable option 1
pulse, HART® , scaled frequency output

Modus RTU or BACnet MS / TP compatible process


Multivariable option 2
monitoring

Performance specifications
Accuracy Mass flowrate accuracy for gas and steam based on 50 - 100% of pressure range

Process variables Liquids Gas and steam Repeatability Stability over 12 months

Volumetric flowrate ± 1.2% of rate ± 1.5% of rate ± 0.1% of rate ± Negligible

Mass flowrate ± 1.5% of rate ± 2.0% of rate ± 0.2% of rate ± 0.2% of rate

Temperature ± 1.0 °C (± 2.0 °F) ± 1.0 °C (± 2.0 °F) ± 0.1 °C (± 0.2 °F) ± 0.5 °C (± 0.9 °F)

Pressure ± 0.3% of full-scale ± 0.3% of full-scale ± 0.05% of full-scale ± 0.1% of full-scale

Density ± 0.3% of reading ± 0.5% of reading ± 0.1% of reading ± 0.1% of reading

Response time Adjustable from 1 to 100 seconds

TI-P339-07 Page 3 of 11
CMGT Issue 3
VIM20 Vortex Insertion Flowmeter
Dimensions and weights (approximate) in mm and inches
Compression fitting models Weight (approximate) in kg and lbs

127 mm C S E
(5")
135 mm 81 mm kg lbs kg lbs kg lbs
(5.31") (3.19")
¾" NPT CNPT 5.7 13 6.2 14 6.7 15
conduit entry
C150, C16 6.8 15 7.3 16 7.8 17
Electronics enclosure
C300, 7.8 17 8.3 18 8.8 19
C40
Pressure transducer housing
(not present on VIM20 V, VT) C600, 8.2 18 8.7 19 9.2 20
C63
Orientation lever
Add 5 kg (11 lb) for remote electronics

102 mm
(4")

Compression fitting
2" male NPT
2", DN50 mounting flange

Stem

Vortex sensor head


C150 CNPT
C16
C300
C40
C600
C63
Dimensions (approximate) in mm and inches

C  S  E
Compact Length Standard Length Extended Length
VIM20 V and VT A B (max.) A B (max.) A B (max.)

mm inches mm inches mm inches mm inches mm inches mm inches

Compression fitting, Male NPT 549 21.6 249 9.8 965 38 665 26.2 1 270 50 970 38.2

Compression fitting, 150 Ib, PN16 549 21.6 277 10.9 965 38 693 27.3 1 270 50 998 39.3

Compression fitting, 300 Ib, PN40 549 21.6 274 10.8 965 38 691 27.2 1 270 50 996 39.2

Compression fitting, 600 Ib, PN63 549 21.6 264 10.4 965 38 681 26.8 1 270 50 986 38.8

C  S  E
Compact Length Standard Length Extended Length
VIM20 VTP A B (max.) A B (max.) A B (max.)

mm inches mm inches mm inches mm inches mm inches mm inches

Compression fitting, Male NPT 625 24.6 249 9.8 1041 41 685 26.2 1 346 53 970 38.2

Compression fitting, 150 Ib, PN16 625 24.6 277 10.9 1041 41 693 27.3 1 346 53 998 39.3

Compression fitting, 300 Ib, PN40 625 24.6 274 10.8 1041 41 691 27.2 1 346 53 996 39.2

Compression fitting, 600 Ib, PN63 625 24.6 264 10.4 1041 41 681 26.8 1 346 53 986 38.8

Page 4 of 11 TI-P339-07
CMGT Issue 3
VIM20 Vortex Insertion Flowmeter
Dimensions and weights (approximate) in mm and inches
Packing gland models - Please note that a removable retractor can be used with these models
203 mm Weight (approximate) in kg and lbs
(8")
135 mm 81 mm S E
(5.31") (3.19")
kg lbs kg lbs
¾" NPT conduit entry
PNPT 7.1 16 7.6 17
Electronics enclosure P150, P16 9.4 21 9.9 22
P300, P40 11.3 25 11.8 26
Pressure transducer housing
(not present on VIM20 V, VT) Add 5 kg (11 lb) for remote electronics
Orientation Lever

Stem
A

Stem clamp
Packing gland

2" male NPT


2", DN50 mounting flange
B

Vortex sensor head


P150 PNPT
P300
P16
P40
Dimensions (approximate) in mm and inches

S  E
VIM20 Standard Length Extended Length

V, VT and VTP
A B (max.) A B (max.)

mm inches mm inches mm inches mm inches

Packing gland, Male NPT 1 029 40.5 546 21.5 1 334 52.5 851 33.5

Packing gland, 150 Ib, PN16 1 029 40.5 536 21.1 1 334 52.5 841 33.1

Packing gland, 300 Ib, PN40 1 029 40.5 536 21.1 1 334 52.5 841 33.1

TI-P339-07 Page 5 of 11
CMGT Issue 3
VIM20 Vortex Insertion Flowmeter
Dimensions and weights (approximate) in mm and inches
Packing gland models with permanent retractor
203 mm 203 mm 135 mm 81 mm
(8") (8") (5.31") (3.19")

Weight (approximate) in kg and lbs

¾" NPT conduit entry S E


Electronics kg lbs kg lbs
enclosure
PNPT 11.5 25 14.5 32
Pressure
transducer housing P150R, 13.7 30 16.7 37
(not present on P16R
VIM20 V, VT) P300R, 15.5 34 18.5 41
Orientation lever P40R
P600R, 16.0 35 19.0 42
P63R
Retractor
A Add 5 kg (11 lb) for remote electronics

Stem

Packing gland
Retractor
handle
2" male NPT
2", DN50 mounting flange
B
Vortex sensor head
P150R PNPTR
P16R
P300R
P40R
P600R
P63R
Dimensions (approximate) in mm and inches

VIM20 S 
Standard Length
E
Extended Length

V, VT and VTP mm
A
inches mm
B (max.)
inches mm
A
inches mm
B (max.)
inches
with permanent retractor
Packing gland, Male NPT 1 029 40.5 546 21.5 1 334 52.5 851 33.5
Packing gland, 150 Ib, PN16 1 029 40.5 536 21.1 1 334 52.5 841 33.1
Packing gland, 300 Ib, PN40 1 029 40.5 536 21.1 1 334 52.5 841 33.1
Packing gland, 600 Ib, PN63 1 029 40.5 536 21.1 1 334 52.5 841 33.1

Remote electronics option 81 mm


127 mm 216 mm
(3.19")
(5") (8.5")
53 mm
(2.1")
145 mm
(5.7")
Remote cable
15 metres (50 ft)
8 mm
(0.315")
76 mm
'U' bolt (3")
provided
127 mm 12.7 mm
(5") (0.5")
76 mm
(3")
Remote electronics option available on all models

Page 6 of 11 TI-P339-07
CMGT Issue 3
VIM20 Vortex Insertion Flowmeter
Typical Imperial
Typical Metric flowrates - VIM20 flowrates are
on page 8

Saturated steam flowrates (kg/hr)

Nominal Pipe Size


Pressure
80 mm 150 mm 200 mm 300 mm 400 mm 600 mm

Minimum 81 316 548 1 226 1 936 4 404


0 bar g
Maximum 938 3667 6 350 14 209 22 432 51 039

Minimum 187 729 1 263 2 826 4 461 10 151


5 bar g
Maximum 4 986 19 486 33 742 75 495 119 189 271 187

Minimum 249 972 1 683 3 767 5 947 13 530


10 bar g
Maximum 8 859 34 620 59 949 134 132 211 764 481 821

Minimum 298 1164 2 016 4 510 7 120 16 200


15 bar g
Maximum 12 700 49 629 85 939 192 283 303 570 690 705

Minimum 340 1329 2 301 5 148 8 128 18 493


20 bar g
Maximum 16 550 64 676 111 995 250 581 395 609 900 119

Minimum 413 1612 2 791 6 246 9 860 22 435


30 bar g
Maximum 24 357 95 187 164 827 368 789 582 234 1 324 739

Air (nm3 / h) at 20 °C

Nominal Pipe Size


Pressure
80 mm 150 mm 200 mm 300 mm 400 mm 600 mm

Minimum 89 347 601 1 345 2 124 4 833


0 bar g
Maximum 1 463 5 716 9 897 22 145 34 962 79 547

Minimum 217 847 1 467 3 282 5 181 11 788


5 bar g
Maximum 8 702 34 006 58 885 131 751 208 004 473 266

Minimum 294 1 148 1 987 4 446 7 020 15 972


10 bar g
Maximum 15 975 62 430 108 105 241 878 381 870 868 857

Minimum 355 1 385 2 399 5 368 8 474 19 282


15 bar g
Maximum 23 280 90 979 157 542 352 487 556 497 1 266 182

Minimum 407 1 589 2 751 6 156 9 718 22 112


20 bar g
Maximum 30 615 119 642 207 175 463 539 731 823 1 665 095

Minimum 495 1 934 3 349 7 493 11 829 26 915


30 bar g
Maximum 45 361 177 268 306 961 686 801 1 084 302 2 467 081

TI-P339-07 Page 7 of 11
CMGT Issue 3
VIM20 Vortex Insertion Flowmeter
Typical Metric
Typical Imperial flowrates - VIM20 flowrates are
on page 7

Saturated steam (lb / h)

Nominal Pipe Size


Pressure
3" 6" 8" 12" 16" 24"

Minimum 205 800 1 385 3 099 4 893 11 132


5 psi g
Maximum 2 721 10 633 18 412 41 196 65 039 147 954

Minimum 468 1 831 3 170 7 092 11 197 25 472


100 psi g
Maximum 14 246 55 674 96 407 215 703 340 546 774 698

Minimum 632 2 471 4 278 9 572 15 111 34 377


200 psi g
Maximum 25 948 101 405 175 595 392 880 620 268 1 411 029

Minimum 762 2 976 5 153 11 530 18 203 41 410


300 psi g
Maximum 37 652 147 145 254 799 570 093 900 047 2 047 489

Minimum 873 3412 5 908 13 219 20 870 47 477


400 psi g
Maximum 49 494 193 420 334 930 749 382 1 183 103 2 691 404

Minimum 974 3 805 6 588 14 741 23 272 52 942


500 psi g
Maximum 61 543 240 507 416 468 931 816 1 471 125 3 346 615

Air (SCFM) at 70 °F

Nominal Pipe Size


Pressure
3" 6" 8" 12" 16" 24"

Minimum 56 220 381 852 1 345 3 059


5 psi g
Maximum 924 3 611 6 253 13 991 22 089 50 250

Minimum 157 615 1 065 2 383 3 763 8 560


100 psi g
Maximum 7 236 28 279 48 969 109 564 172 977 393 500

Minimum 216 843 1 460 3 266 5 156 11 729


200 psi g
Maximum 13 588 53 101 91 950 205 732 324 804 738 886

Minimum 262 1 022 1 770 3 960 6 251 14 221


300 psi g
Maximum 19 974 78 059 135 169 302 430 477 467 1 086 176

Minimum 301 1 175 2 034 4 551 7 186 16 346


400 psi g
Maximum 26 391 103 136 178 593 39 9588 630 859 1 435 121

Minimum 335 1 310 2 269 5 077 8 015 18 233


500 psi g
Maximum 32 834 128 314 22 2191 49 7136 784 865 1 785 464

Page 8 of 11 TI-P339-07
CMGT Issue 3
VIM20 Vortex Insertion Flowmeter
Water flowrates
m3 / hr GPM
Size
Minimum Maximum Minimum Maximum
80 mm 3" 5.2 157 20.6 618
150 mm 6" 20.4 614 81.3 2 437

Nominal 200 mm 8" 35.4 1 062 142.0 4 270


pipe size 300 mm 12" 79.2 2 337 317.0 9 501
400 mm 16" 125.0 3 753 501.0 15 043
600 mm 24" 284.0 8 537 1 138.0 34 144

Sizing considerations
Straight run piping requirements Upstream Downstream
One 90 ° elbow before the flowmeter 10 D 5D
Two 90 ° elbows before the flowmeter 15 D 5D
Two 90 ° elbows out of plane before the flowmeter 25 D 5D

Piping conditions Reduction before the flowmeter 10 D 5D


Expansion before the flowmeter 20 D 5D
Partially open valve 25 D 5D
D = Internal diameter of the pipe - If there is not a sufficient straight run of pipe, a flow rectifier
may be used to reduce the above diameter measurements.
Consult your local Spirax Sarco representative or the factory for your specific application.
Maximum 9 metres / second (30 feet / second)
Liquid
Minimum 0.3 metres / second (1 feet / second)
Maximum 90 metres / second (300 feet / second)
Velocity range
6.1 5
Gas or steam
Minimum density ( )
kg
m3
density ( )
lb
ft 3

Other installation considerations:


- Mounting position
The VIM20 may be installed in vertical, horizontal, or angled pipe sections. The flowmeter is attached perpendicular to the axis
of the pipe and should not be mounted 'upside-down' (with its top section hanging below the pipe mount). For liquid service, the
fluid must completely fill the pipe.

- Site selection
The flow measurement location should be selected to minimize turbulence and swirl. The extent of these flow disturbances
depends upon the piping configuration. Valves, elbows, pumps, and other piping components may add disturbances to the flow.

- Hot-tap compatibility
With the removable or permanent retractor assembly the VIM20 is ‘hot-tappable’ and can be installed and removed without
shutting down the process. An isolation valve with a pipe mounting kit is used to isolate the flowmeter from the process.

Accessories

Removable Retractor
For models without a permanent retractor, one removable retractor must be used if the process pressure is >3.4 bar g (50 psi g).
Removable retractor
Removable retractor options
Extended length removable retractor – For use with extended length probes

How to order example: 1 off Spirax Sarco VIM20 - Removable retractor.

TI-P339-07 Page 9 of 11
CMGT Issue 3
VIM20 Vortex Insertion Flowmeter
How to order Selection:
Suffix Grey =
Category Description
code Standard

Flowmeter Insertion vortex flowmeter VIM20 VIM20

Volumetric flowmeter for liquid V

Velocity and temperature sensors VT

Velocity, temperature and pressure sensors VTP

Velocity, temperature and external 4 - 20 mA pressure input VTEP

Electronics Velocity, external RTD temperature input, external 4 - 20 mA pressure input VETEP V

Energy output options VTEM

Energy options with pressure sensor VTPEM

Energy options, velocity, temperature and external 4 - 20 mA pressure input VTEPEM

Energy options, velocity, external RTD temperature input, external 4 - 20 mA pressure input VETEPEM

Standard length S

Probe Compact length -


length Only available for compression fitting connections CNPT, C150, C300, C600, C16, C40 and C63
C S

Extended length E

NEMA 4X, IP66 enclosure L

Remote electronics NEMA 4X, IP66 25' cable with display R25

25' (7.6 m) Armored cable with glands V meter only A25


Electronics
enclosure
25' (7.6 m) Armored cable with glands VT, VTP meter only A25P L

Remote electronics NEMA 4X, IP66 50' cable with display R50

50' (15.2 m) Armored cable with glands V meter only A50

50' (15.2 m) Armored cable with glands VT, VTP meter only A50P

Display Digital display and programming buttons D D

12-36 Vdc, 25 mA. 1 W max, required on loop powered meters, 1HL only DL
Power
supply
12-36 Vdc, 300 mA, 9 W max. – use with 1H, 1M, 1B, 3H, 3M, 3B DH DL

100-240 Vac, 50 / 60 Hz line power, 5 W max – use with 1H, 1M, 1B, 3H, 3M, 3B AC

Loop powered option - one analogue output (4-20 mA),one alarm, one pulse, HART®, DL input power only 1HL

One analogue output (4-20 mA), one alarm, one pulse, HART® Communication Protocol, DH or AC option only 1H
Output
One analogue output (4-20 mA), one alarm, one pulse, MODBUS Communication Protocol, DH or AC option only 1M
signal
Inclusive of the One analogue output (4-20 mA), one alarm, one pulse, BACnet Communication Protocol, DH or AC option only 1B 1HL
scaled
frequency
Three analogue outputs (4-20 mA), three alarms, one pulse, HART® (VT, VTP only), DH or AC option only 3H
output
Three analogue outputs (4-20 mA), three alarms, one pulse, MODBUS (VT, VTP only), DH or AC option only 3M

Three analogue outputs (4-20 mA), three alarms, one pulse, BACnet (VT, VTP only), DH or AC option only 3B

Page 10 of 11 TI-P339-07
CMGT Issue 3
VIM20 Vortex Insertion Flowmeter
How to order Selection:
Process temperature -200 to 260 °C (-330 to 500 °F)
Standard temperature Add note below this line: S
Process
*Where ATEX is required the lower temperature is further limited to -40°C (-40°F) S
temperature
High temperature Process temperature 260 °C to 400 °C (500 °F to 750 °F) H

No pressure sensor P0

Maximum 2 bar a 30 psi a Proof 4 bar a 60 psi a P1

Maximum 7 bar a 100 psi a Proof 14 bar a 200 psi a P2


Pressure
sensor
P0
Maximum 20 bar a 300 psi a Proof 41 bar a 600 psi a P3

Maximum 34 bar a 500 psi a Proof 69 bar a 1 000 psi a P4

Maximum 100 bar a 1 500 psi a Proof 175 bar a 2 500 psi a P5

Compression, 2" NPT CNPT Packing gland, 2" NPT, retractor (use with E probe) PNPTR-E

Compression, 2" ASME 150 flange C150 Packing gland, 2" DN150 flange, retractor P150R

Compression, DN50 PN16 flange C16 Packing gland, 2" DN150 flange, retractor (E probe) P150R-E

Compression, 2" ASME 300 flange C300 Packing gland, DN50 PN16 flange, retractor P16R

Compression, DN50 PN40 flange C40 Packing gland, DN50 PN16 flange, retractor (E probe) P16R-E

Compression, 2" ASME 600 flange C600 Packing gland, 2" DN300 flange, retractor P300R

Compression, DN50 PN63 flange C63 Packing gland, 2" DN300 flange, retractor (E probe) P300R-E
Process
connections
PNPTR
Packing gland*, 2" NPT PNPT Packing gland, DN50 PN40 flange, retractor P40R

Packing gland*, 2" ASME 150 flange P150 Packing gland, DN50 PN40 flange, retractor (E probe) P40R-E

Packing gland*, DN50 PN16 flange P16 Packing gland, 2" DN600 flange, retractor P600R

Packing gland*, 2" ASME 300 flange P300 Packing gland, 2" DN600 flange, retractor (E probe) P600R-E

Packing gland*, DN50 PN40 flange P40 Packing gland, DN50 PN63 flange, retractor P63R

Packing gland, 2" NPT, retractor PNPTR Packing gland, DN50 PN63 flange, retractor (E probe) P63R-E

* One removable retractor must be ordered if the process pressure is >3.4 bar g (50 psi g).

FM/FMC and CE marked S


Approvals S
ATEX/IECEx/FM/FMC and CE marked A

Selection example: VIM20 - V - S - L - D - DL - 1HL - S - P0 - PNPTR - S

How to order example: 1 off Spirax Sarco VIM20 - V - S - L - D - DL - 1HL - S - P0 - PNPTR - S - vortex insertion flowmeter.

TI-P339-07 Page 11 of 11
CMGT Issue 3
VIM20 Vortex Insertion Flowmeter
TI-P134-50
ST Issue 5

Cert. No. LRQ 0963008


ISO 9001
DCV2 and DCV3
Disc Check Valves
Description
The DCV2 and DCV3 disc check valves are of the wafer pattern
designed to be sandwiched between flanges. They are suitable for
use on a wide range of fluids for applications in process lines, hot
water systems, steam and condensate systems etc. Face-to-face
dimensions conform to EN 558 part 1, series 49.
As standard they will be supplied with a metal-to-metal seat
for use on steam applications. Where they are being used on oil,
air, gas and water applications, alternative seat material is
available - see 'Optional extras'.
Optional extras
Heavy duty springs (700 mbar opening pressure, up to DN65) for
boiler feed applications.
Viton soft seats for oil, air and gas applications.
EPDM soft seats for water applications.
Standards
These products fully comply with the requirements of the
European Pressure Equipment Directive 97 / 23 / EC.
Standard shut-off 3 4 2 1
Standard valves conform to DIN 3230 part 3, BN2.
Valves conforming to DIN 3230 part 3, BO3 available on request. Pressure / temperature limits
Soft seated versions meet DIN 3230 part 3 BN1 and BO1 provided
a differential pressure exists. A B
Temperature °C

Certification
These products are available with a Typical Test Report. E C
The DCV3 is also available with certification to EN 10204 3.1.
Note: All certification / inspection requirements must be stated Steam
at the time of order placement. saturation
curve
Sizes and pipe connections D
DN15, DN20, DN25, DN32, DN40, DN50, DN65, DN80 and DN100
Suitable for installation between BS 10 Tables 'E' and 'H',
EN 1092 PN6, PN10, PN16, PN25 and PN40; Pressure bar g
JIS 5, JIS 10, JIS 16, JIS 20 flanges with the following exceptions:-
DN40, DN50, DN80 and DN100 - will not fit between JIS 5 flanges
DN65 and DN80 - will not fit between BS 10 'E' flanges. The product must not be used in this region.
A- B -D DCV3 High temperature spring and without spring.
Materials E - C -D DCV2 and DCV3 with standard spring.
No. Part Material
Please note: The figures displayed are only relevant when a metal-
DCV2 Ferritic stainless steel WS 1.4313 to-metal seat is used. If Viton or EPDM seats are used the product
1 Body
DCV3 Austenitic stainless steel WS 1.4581 is restricted to the limits of the seat material chosen.
2 Disc Austenitic stainless steel BS 1449 316 S11 Body design conditions PN40
3 Spring retainer Austenitic stainless steel BS 1449 316 S11 PMA Maximum allowable pressure 40 bar g @ 50°C
Standard spring Austenitic stainless steel BS 2056 316 S42 TMA Maximum allowable temperature 400°C @ 31.2 bar g
4 Heavy duty spring Austenitic stainless steel BS 2056 316 S42 DCV2 -60°C
Minimum allowable temperature
High temp. spring Nickel alloy Nimonic 90 DCV3 -10°C
Note: Special testing to allow lower temperture operation can be Maximum operating
PMO (metal-to-metal seat) pressure
provided at extra cost. Consult Spirax Sarco 40 bar g @ 50°C
Standard spring 300°C @ 33.3 bar g
Operation Heavy duty spring 300°C @ 33.3 bar g
Disc check valves are opened by the pressure of the fluid and
closed by the spring as soon as the flow ceases and before the Maximum High
reverse flow occurs. TMO operating temperature DCV3 only 400°C @ 31.2 bar g
temperature spring
Without DCV2 300°C @ 33.3 bar g
spring DCV3 400°C @ 31.2 bar g
Minimum operating temperature DCV2 -60°C
Note: For lower operating
Open Closed temperatures consult Spirax Sarco DCV3 -10°C
Viton seat -15°C to +250°C
Temperature limits
EPDM seat -50°C to +150°C
Designed for a maximum cold hydraulic test pressure of 60 bar g

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2008
Dimensions / weights (approximate) in mm and kg
Size A B C D E F Weight
DN15 60.0 43 38 16.0 29.0 15 0.13
DN20 69.5 53 45 19.0 35.7 20 0.19
DN25 80.5 63 55 22.0 44.0 25 0.32
DN32 90.5 75 68 28.0 54.5 32 0.55
A
DN40 101.0 85 79 31.5 65.5 40 0.74
DN50 115.0 95 93 40.0 77.0 50 1.25
DN65 142.0 115 113 46.0 97.5 65 1.87
DN80 154.0 133 128 50.0 111.5 80 2.42
DN100 184.0 154 148 60.0 130.0 100 3.81

Kv values
DN 15 20 25 32 40 50 65 80 100
Kv 4.4 6.8 10.8 17 26 43 60 80 113
For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156

Opening pressures in mbar


Differential pressures with zero flow for standard and high
temperature springs.
Flow direction
DN 15 20 25 32 40 50 65 80 100 B
25 25 25 27 28 29 30 31 33
E
22.5 22.5 22.5 23.5 24.5 24.5 25 25.5 26.5
20 20 20 20 20 20 20 20 20
Where lowest opening pressures are required, valves without
springs can be installed in vertical pipes with bottom-to-top flow. D
Without spring
2.5 2.5 2.5 3.5 4.0 4.5 5 5.5 6.5
Heavy duty springs approximately 700 mbar F
Pressure loss diagram C
��� ��
Safety information, installation and maintenance
��� ��
For full details see the Installation and
�� �� Maintenance Instructions (IM-P134-07)
�� ��� supplied with the product.
��
Water flowrate in Vw m3 /h

DCV disc check valves must be fitted


Water flowrate in Vw I /s

�� ��
�� �� � in accordance with the direction of flow
�� � ��


arrow indicating correct fluid flow *
�� � direction. When fitted with a spring
� �� � they can be installed in any plane.
�� �

When supplied without a spring they
� ��� � must be fitted in a vertical flow line with
� ��
the flow from bottom-to-top. *
�� � The 'cam' design of the body allows
� � the various flange types to be
���
� � accommodated. The body is rotated
��� ��� to touch the flange joint bolts ensuring
that the valve is centred in the pipeline.
� ���
��� ��� * Note: Flanges, bolts (or studs), nuts and joint gaskets are to be
��� provided by the installer. Disc check valves are non-maintainable
���� ���� ���� ��� ��� ��� � (no spares are available). Disc check valves are not suitable for use
where heavily pulsating flow exists, such as close to a compressor.
Pressure loss in bar
Various options are denoted by a marking on the valve body:-
Pressure loss diagram with open valve at 20°C. The values 'N' – High temperature spring – Standard metal disc
indicated are applicable to spring loaded valves with horizontal 'W' – Without spring – Standard metal disc
flow. With vertical flow, insignificant deviations occur only within 'H' – Heavy duty spring – Standard metal disc
the range of partial opening. 'V' – Standard spring – Viton soft faced disc
The curves given in the chart are valid for water at 20°C. To 'E' – Standard spring – EPDM soft faced disc
determine the pressure for other fluids the equivalent water volume 'WV' – Without spring – Viton soft faced disc
flowrate must be calculated and used in the graph. 'WE' – Without spring – EPDM soft faced disc
'HV' – Heavy duty spring – Viton soft faced disc
Vw = xV 'HE' – Heavy duty spring – EPDM soft faced disc
1000 'T' – Valves tested to DIN 3230 part 3, B03
Where: Vw = Equivalent water volume flow in l / s or m³/h No identification indicates a standard spring with a metal disc.
= Density of fluid kg/m³
Disposal
V = Volume of fluid l/s or m³/h If a product which contains a Viton component has been subjected
to a temperature approaching 315°C or higher, then it may have
Pressure loss information for steam, compressed air and gases is decomposed and formed hydrofluoric acid. Avoid skin contact and
available from Spirax Sarco. inhalation of any fumes as the acid will cause deep skin burns and
damage to the respiratory system. Viton must be disposed of in a
How to order recognised manner as stated in the Installation and Maintenance
Example: 1 off Spirax Sarco DN50, DCV3 austenitic stainless steel Instructions (IM-P134-07). No other ecological hazard is anticipated
disc check valve for fitting between EN 1092 PN25 flanges. with the disposal of this product providing due care is taken.

DCV2 and DCV3 Disc Check Valves TI-P134-50 ST Issue 5


TI-P332-08
MI Issue 2

Cert. No. LRQ 0963008


ISO 9001
M750
Display unit
Description How to specify:
The Spirax Sarco M750 is an intelligent digital panel display unit M750 panel mounted digital display unit that accepts all commonly
that is fully programmable from the front panel. It can accept inputs used process signals. Designed to allow current retransmission or
from a wide variety of sensors, and digitally processes and displays dual relay output option pods to be easily installed without the
the relevant signal. need for dismantling or recalibration.
The M750 totaliser function enables non-volatile storage of the
integrated total to be maintained within the unit, even after loss How to order
of power. Example: 1 off Spirax Sarco M750 display unit complete with dual
The M750 is ideally suited as a display unit for use with Spirax relay and 4 - 20 mA current retransmission option pods.
Sarco flowmeters. It can provide an indication of flowrate and
totalised flow for Gilflo, ILVA, DIVA, orifice plates and vortex
flowmeters as well as providing a 24 Vdc loop power supply
where required.

������
The M750 has Modbus RTU protocol using RS485 serial
communications.
Up to two 'Option Pods' can be fitted to the M750 to provide the
following functions:
- An isolated 4 - 20 mA retransmission pod.
- A pod with two normally-open relays. �� ��
It is possible to have one or two relay pods, but only one 4 - 20 mA
retransmission pod. The Option Pods can be selected to operate ��� ������
on Process Variable (Rate), or Total.

Technical data
See overleaf. ��������������

Weight
230 grams (0.5 lbs)

Dimensions (approximate) in millimetres (inches)


��������������
����������
���������������
���������� ����������
�������������������������

���������� Panel cut out


92 mm (3.62") x 45 mm (1.77")
������ �� ��
��
�������������� �������
��� ������
�����������

�������������� ����������
�� �� ����
������� ������� �������
�������������������������� ����
�������

����
�������

����
�������

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2006
Technical data (at 20°C)
90-264 Vac 50 /60 Hz
Power supply 90-253 Vac 50 /60 Hz for compliance with LVD and UL
BS EN 61010-1 for connection to an installation over-voltage Category II supply (Pollution degree 2)
Power consumption 10 VA (worst case)
500 V
Isolation (tested to)
Supply to I /O 3 750 V
Relay supply BS EN 61010-1 for connection to an installation over-voltage Category II supply (Pollution degree 2)
IP rating IP65 (front panel only)
Ambient operating temperature -30 to +60°C (-22°F to +140°F)
Ambient storage -50 to +85°C (-58°F to +185°F)
Environmental
Ambient humidity 10 to 90% RH
EMC: Emissions and immunity BS EN 61326
Safety BS EN 61010-1

Universal input types Sensor Sensor range and linearisation


mA 4-20 mA, ± 20 mA, ± 10 mA
RTD Pt 100, NI 120, custom
Sensor and T /C K, J, T, R, S, B, N, L, B, E, Custom*
Sensor range mV ± 100 mV
and linearisation Volts ± 10 V, ± 5 V, 1 - 5 V, ± 1 V
Any span within the range can be selected, but the recommended
Minimum span
span is > 10% of range.
Basic accuracy 0.05% FS ± 0.05% of reading
Thermal drift 200 ppm /°C
Current input
Input impedance 20 Ω
Linearity Linear, X1/2, X3/2, X5/2, custom*
A 19 V @ 25 mA isolated power supply is provided to power the current loop.
* Custom can be up to 60 co-ordinate pairs or up to 7 segments of 15th order polynomial.

Communications
RS485 Modbus communications The M750 has Modbus RTU protocol with RS485 serial communications as standard.
Physical layer 4 wire or 2 wire half duplex RS485
Protocol Modbus RTU format
Isolation 500 Vac
Maximum fan out 32 units (this can be increased with repeaters)
Termination standard RS485

Option pods
The M750 has interchangeable output pods that are automatically recognised by the unit. The dual relay pod has two independent mains
rated relays that can be configured for high or low alarms or pulse output. The isolated re -transmission pod provides 0-10 mA, 0-20
mA or 4-20 mA active or passive outputs.

Dual relay alarm pod


Two independent mains rated relay outputs, which can operate as alarms or pulsed output
Contacts 2 x changeover relays with common
Ratings ac dc
Maximum load 5 A @ 250 V 5 A @ 30 V (inductive load 2 A)
Maximum power 1 250 VA 150 W
Maximum switching 253 volts 125 volts
Termination 5 way tension clamp connector

Isolated 4-20 mA re-transmission pod


Isolated analogue retransmission for use with chart recorders, Building Management Systems, etc.
Ranges 0-10 mA (Active or Passive), 0-20 mA (Active or Passive), 4-20 mA (Active or Passive)
Minimum current output 0 mA
Maximum current output 23 mA
Accuracy 0.07% FS
Active 1 K Ω
Maximum output load Passive [(Vsupply - 2) /20] K Ω
Maximum external supply voltage 30 V (Passive mode)
Isolation 500 Vac
Termination 5-way tension clamp connector

M750 Display unit TI-P332-08 MI Issue 2


^ƚĞĂŵ,ĞĂĚĞƌĐĐĞƐƐŽƌŝĞƐ
Page 1 of 7

TI-S13-27
CH Issue 11

Cert. No. LRQ 0963008


ISO 9001
SV60
Safety Valve

Description
The SV60 is a range of full lift flanged safety valves suitable for use on steam, inert industrial gas and water services. Please contact
Spirax Sarco for suitability of any other media.
Available types
Model and material Bonnet and cap configuration
Open type easing lever
SV604 Carbon steel Closed bonnet Sealed cap
SV607 SG iron Packed easing lever
Open bonnet Open type easing lever

Applications
The SV60 is suitable for the protection of steam boilers, pipelines, pressure vessels, compressors and receivers and most general process
industry applications.
Certification
A manufacturers' Typical Test Report is provided as standard for each valve which will include valve set and hydraulic test pressure. Also
available on request is material certification in accordance with EN 10204 3.1.
Standards and approvals
The SV60 carries the mark and complies with the requirements of the European Pressure Equipment Directive 97 / 23 / EC falling within
Category 4 for Group 2 gases.
Seat tightness to ANSI / API STD 527-1992.
Lloyds Register (LR) type approval - Certificate number 01 / 00125 (E2).
The SV604 (PN flanged) is approved by the TÜV to AD-Merkblatt A2, AD-Merkblatt A4, TRD 421, Vd TÜV 100, 100 / 4.

Sizes and end connections Inlet sizes: DN20, DN25, DN32, DN40, DN50, DN65, DN80, DN100, DN125 and DN150.
Valve type Inlet connection Outlet connection
PN16 (DN65 to DN150 only) PN16
SV607
PN25 PN16
PN40 PN16
SV604
ANSI 300 ANSI 150
Standard PN flanges are to EN 1092 and ANSI 300 to EN 1759-1.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2008
Page 2 of 7

Pressure / temperature limits


���

Temperature °C
���
SV604 PN40 inlet ���
���
Steam
��� saturation
curve
���
� �� �� �� ��
Pressure bar g
���
��� This product must not be
Temperature °C

��� used in this region.


���
SV607 PN25 inlet Steam
saturation A tungsten alloy spring must
��� be used in this region.
curve
Consult Spirax Sarco for
� further information.
���
� � �� �� �� ��
Pressure bar g
���
���
Temperature °C

���
SV607 PN16 inlet ���
Steam
��� saturation
curve

���
� � � �� ��
Pressure bar g
SV604 PN40
Body design conditions
SV607 PN16 or PN25
Size Saturated steam Air Water
DN20 x DN32 29 bar g 40 bar g 40 bar g
DN25 x DN40 29 bar g 40 bar g 40 bar g
DN32 x DN50 29 bar g 40 bar g 40 bar g
DN40 x DN65 29 bar g 40 bar g 40 bar g
SV604 PN40 DN50 x DN80 29 bar g 40 bar g 40 bar g
DN65 x DN100 29 bar g 32 bar g 32 bar g
DN80 x DN125 29 bar g 32 bar g 32 bar g
DN100 x DN150 25 bar g 25 bar g 25 bar g
DN125 x DN200 20 bar g 20 bar g 20 bar g
DN150 x DN250 16 bar g 16 bar g 16 bar g
Set pressure range maximum
DN20 x DN32 22.5 bar g 25 bar g 25 bar g
DN25 x DN40 22.5 bar g 25 bar g 25 bar g
DN32 x DN50 22.5 bar g 25 bar g 25 bar g
DN40 x DN65 22.5 bar g 25 bar g 25 bar g
PN25 DN50 x DN80 22.5 bar g 25 bar g 25 bar g
DN65 x DN100 22.5 bar g 25 bar g 25 bar g
DN80 x DN125 22.5 bar g 25 bar g 25 bar g
SV607 DN100 x DN150 22.5 bar g 25 bar g 25 bar g
DN125 x DN200 20 bar g 20 bar g 20 bar g
DN150 x DN250 16 bar g 16 bar g 16 bar g
DN65 x DN100 14.6 bar g 16 bar g 16 bar g
DN80 x DN125 14.6 bar g 16 bar g 16 bar g
PN16 DN100 x DN150 14.6 bar g 16 bar g 16 bar g
DN125 x DN200 14.6 bar g 16 bar g 16 bar g
DN150 x DN250 14.6 bar g 16 bar g 16 bar g
Set pressure range minimum SV604 and SV607 0.2 bar g
SV604 400°C
Maximum
Temperature SV607 350°C
Minimum SV604 and SV607 -10°C
Steam 5%
Performance data Overpressure
Liquids and gas 10%
Steam and gas 10%
Blowdown limit
Liquids 20%
Backpressure limit 10% of set pressure
SV604 60 bar g
Designed for a maximum inlet
PN25 38 bar g
cold hydraulic test pressure of: SV607
PN16 24 bar g

SV60 Safety Valve TI-S13-27 Issue 11


Page 3 of 7

32 31 30
4 26, 27 4
17 19, 20
4 29
14 28
15
18 16
18
34
6 35
Sealed cap
9
3
Packed easing lever
12
11
7
22 10
33

13
21
23 5
8
36 2

1
Materials
No. Part Material SV607 / SV604
1 Body SG iron / carbon steel GJS-400-18LT / 1.0619 + N
2 Seat Stainless steel DN20 - DN100 1.4057 or for DN125 - DN150 ANC2
3 Bonnet SG iron / carbon steel GJS-400-18LT / 1.0619 + N
4 Cap SG iron GJS-400-15
Stainless steel, DN20 - DN100 1.4021 or for
5 Disc
hardened 47-52 HRC (Hardened Rockwell 'C' Scale) DN125 - DN150 CA15
Standard Chrome-vanadium alloy steel
6 Spring
For temperatures above 230°C Tungsten alloy steel
7 Guide plate SG iron GJS-400-15
8 Skirt Stainless steel DN20 - DN100 1.4301 or for DN125 - DN150 1.4308
9 Stem Stainless steel 1.4021
10 Body bolts Steel CK35
* 11 Spring plate Carbon steel C45E
* 12 Bearing ring (DN80 to DN150 only) Stainless steel 1.4021
13 Spacer Stainless steel 1.4021
14 Adjustment screw Stainless steel 1.4021
15 Lock-nut Zinc plated carbon steel
16 Screw Zinc plated steel
17 Collar Zinc plated carbon steel
18 Lever SG iron GJS-400-15
19 Cross pin Zinc plated carbon steel
20 Circlip Spring steel
21 Disc pin Spring steel DIN 7343, A304
22 Collets Stainless steel 1.4021
23 Stem ball Stainless steel
26 Collar pin Zinc plated carbon steel
27 Collar circlip Spring stainless steel
28 Packed lever spindle Stainless steel ASTM A276 431
29 Lifting fork Carbon steel
30 Gland packing Graphite
31 Gland Stainless steel ASTM A276 304
32 Gland nut Carbon steel
33 Guide plate gaskets (2 off) Reinforced exfoliated graphite
34 Sealed cap gasket Universal SA
35 Packed lever cap gasket Universal SA
36 Body drain plug ½ BSP Steel
* Note: The spring plate (11) and bearing ring design (12) varies according to the valve size and set pressure.

SV60 Safety Valve TI-S13-27 CH Issue 11


Page 4 of 7

Table 1 - SV60 flow capacity for dry saturated steam in kilogrammes per hour (kg / h)
(calculated at 10% overpressure. In accordance with EN 150 4126)

Valve size DN in /out 20 / 32 25 / 40 32 / 50 40 / 65 50 / 80 65 / 100 80 / 125 100 / 150 125 / 200 150 / 250
Flow area (mm²) 230 445 740 1140 1979 2734 4185 6504 8659 12272

Set pressure (bar g) Dry saturated steam, kg/h


0.5 129 269 401 525 875 1 357 1 889 3 053 4 299 6 203
1.0 192 403 608 812 1 315 2 014 2 831 4 635 6 380 9 190
1.5 254 538 816 1 102 1 764 2 726 3 793 6 190 8 502 12 235
2.0 312 661 1 005 1 363 2 187 3 367 4 775 7 775 10 665 15 337
2.5 369 789 1 187 1 636 2 631 3 981 5 652 9 162 12 791 18 388
3.0 427 911 1 354 1 867 3 002 4 609 6 551 10 651 14 805 21 278
3.5 485 1 023 1 521 2 097 3 372 5 251 7 471 12 139 16 864 24 233
4.0 538 1 148 1 688 2 326 3 801 5 825 8 289 13 662 18 709 26 883
4.5 591 1 261 1 854 2 555 4 175 6 398 9 104 15 006 20 549 29 527
5.0 644 1 374 2 019 2 783 4 548 6 970 9 917 16 347 22 385 32 165
5.5 697 1 487 2 185 3 011 4 920 7 540 10 729 17 685 24 217 34 798
6.0 750 1 599 2 350 3 239 5 291 8 110 11 539 19 021 26 046 37 427
6.5 802 1 711 2 514 3 466 5 662 8 678 12 349 20 354 27 873 40 052
7.0 855 1 823 2 679 3 693 6 033 9 246 13 157 21 687 29 697 42 673
7.5 907 1 935 2 843 3 919 6 403 9 814 13 964 23 017 31 519 45 291
8.0 959 2 047 3 007 4 145 6 773 10 380 14 771 24 346 33 339 47 907
8.5 1 012 2 158 3 172 4 372 7 143 10 947 15 577 25 675 35 159 50521
9.0 1 064 2 270 3 336 4 598 7 512 11 513 16 382 27 003 36 976 53133
9.5 1 116 2 381 3 499 4 824 7 881 12 078 17 187 28 329 38 793 55 743
10.0 1 169 2 493 3 663 5 049 8 250 12 644 17 991 29 655 40 608 58 352
11.0 1 273 2 715 3 991 5 501 8 987 13 774 19 599 32 305 44 237 63 566
12.0 1 377 2 938 4 318 5 952 9 724 14 903 21 206 34 955 47 866 68 780
13.0 1 482 3 161 4 645 6 402 10 460 16 032 22 812 37 601 51 490 73 989
14.0 1 586 3 383 4 972 6 853 11 197 17 161 24 419 40 250 55 117 79 199
15.0 1 690 3 606 5 299 7 304 11 934 18 290 26 025 42 898 58 743 84 410
16.0 1 795 3 829 5 626 7 755 12 671 19 420 27 633 45 547 62 371 89 623
17.0 1 899 4 051 5 954 8 206 13 408 20 549 29 240 48 196 65 999 -
18.0 2 004 4 274 6 281 8 658 14 146 21 680 30 849 50 847 69 630 -
19.0 2 108 4 497 6 609 9 110 14 884 22 812 32 460 53 504 73 267 -
20.0 2 213 4 721 6 937 9 562 15 623 23 944 34 070 56 158 76 902 -
21.0 2 318 4 944 7 266 10 015 16 363 25 078 35 684 58 818 - -
22.0 2 423 5 168 7 594 10 468 17 103 26 212 37 298 61 479 - -
23.0 2 528 5 392 7 924 10 922 17 844 27 348 38 915 64 144 - -
24.0 2 633 5 616 8 253 11 376 18 587 28 487 40 535 66 814 - -
25.0 2 738 5 841 8 584 11 831 19 331 29 626 42 156 69 487 - -
26.0 2 844 6 065 8 914 12 286 20 074 30 766 43 777 - - -
27.0 2 949 6 291 9 245 12 743 20 820 31 909 45 404 - - -
28.0 3 058 6 524 9 587 13 214 21 590 33 089 47 083 - - -
29.0 3 163 6 748 9 917 13 669 22 333 34 228 48 704 - - -

SV60 Safety Valve TI-S13-27 Issue 11


Page 5 of 7

Table 2 - SV60 flow capacity for air - normal m3/ h at 0°C and 1013 mbar
(calculated in accordance with AD-MERKBLATT A2 and TRD 421)

Valve size DN in /out 20 /32 25/40 32 /50 40 /65 50 /80 65 /100 80 /125 100 /150 125 /200 150 /250
Orifice (mm) 17.0 23.8 30.6 38.0 50.1 59.0 73.0 91.0 105 125
Flow area (mm²) 230 445 740 1 140 1 979 2 734 4 185 6 504 8 659 12 272
w (P > 4 bar) 0.78 0.86 0.76 0.68 0.64 0.71 0.66 0.70 0.72 0.73

Set pressure (bar g) Flow capacity for air m³ /h


0.5 145 304 456 472 996 1 521 2 115 3 466 4 809 6 955
1.0 227 480 728 973 1 578 2 419 3 383 5 514 7 621 10 975
1.5 303 643 975 1 323 2 125 3 251 4 572 7 434 10 267 14 753
2.0 377 802 1 211 1 657 2 657 4 062 5 742 9 328 12 885 18 509
2.5 450 956 1 438 1 978 3 171 4 853 6 892 11 195 15 467 22 232
3.0 522 1 107 1 656 2 289 3 672 5 627 8 026 13 015 18 018 25 924
3.5 593 1 255 1 868 2 591 4 161 6 388 9 146 14 837 20 542 29 590
4.0 660 1 411 2 074 2 858 4 670 7 157 10 184 16 785 22 986 33 029
4.5 728 1 554 2 285 3 149 5 145 7 884 11 219 18 491 25 321 36 385
5.0 795 1 697 2 496 3 439 5 619 8 611 12 254 20 196 27 657 39 741
5.5 862 1 841 2 706 3 730 6 094 9 338 13 289 21 902 29 992 43 097
6.0 929 1 984 2 917 4 020 6 568 10 065 14 324 23 607 32 328 46 452
6.5 996 2 127 3 128 4 310 7 043 10 793 15 359 25 313 34 663 49 808
7.0 1 063 2 271 3 339 4 601 7 517 11 520 16 393 27 018 36 999 53 164
7.5 1 130 2 414 3 549 4 891 7 992 12 247 17 428 28 724 39 334 56 520
8.0 1 197 2 557 3 760 5 182 8 466 12 974 18 463 30 429 41 670 59 876
8.5 1 264 2 701 3 971 5 472 8 941 13 701 19 498 32 135 44 005 63 232
9.0 1 332 2 844 4 182 5 763 9 415 14 428 20 533 33 840 46 341 66 588
9.5 1 399 2 987 4 392 6 053 9 890 15 156 21 567 35 546 48 677 69 944
10.0 1 466 3 131 4 603 6 343 10 365 15 883 22 602 37 251 51 012 73 300
11.0 1 600 3 417 5 025 6 924 11 314 17 337 24 672 40 662 55 683 80 012
12.0 1 734 3 704 5 446 7 505 12 263 18 791 26 741 44 073 60 354 86 724
13.0 1 868 3 990 5 868 8 086 13 212 20 246 28 811 47 484 65 025 93 436
14.0 2 003 4 277 6 289 8 667 14 161 21 700 30 881 50 895 69 696 100 148
15.0 2 137 4 564 6 711 9 248 15 110 23 154 32 950 54 306 74 367 106 860
16.0 2 271 4 850 7 132 9 828 16 059 24 609 35 020 57 717 79 038 113 572
17.0 2 405 5 137 7 554 10 409 17 008 26 063 37 090 61 129 83 709 -
18.0 2 539 5 424 7 975 10 990 17 957 27 517 39 159 64 540 88 380 -
19.0 2 674 5 710 8 397 11 571 18 906 28 972 41 229 67 951 93 051 -
20.0 2 808 5 997 8 818 12 152 19 855 30 426 43 299 71 362 97 723 -
21.0 2 942 6 284 9 240 12 733 20 804 31 880 45 368 74 773 - -
22.0 3 076 6 570 9 661 13 314 21 753 33 335 47 438 78 184 - -
23.0 3 210 6 857 10 083 13 894 22 702 34 789 49 507 81 595 - -
24.0 3 345 7 144 10 504 14 475 23 651 36 243 51 577 85 006 - -
25.0 3 479 7 430 10 926 15 056 24 600 37 698 53 647 88 417 - -
26.0 3 613 7 717 11 347 15 637 25 549 39 152 55 716 - - -
27.0 3 747 8 004 11 769 16 218 26 498 40 606 57 786 - - -
28.0 3 882 8 290 12 190 16 799 27 447 42 061 59 856 - - -
29.0 4 016 8 577 12 612 17 379 28 397 43 515 61 925 - - -
30.0 4 150 8 864 13 033 17 960 29 346 44 969 63 995 - - -
31.0 4 284 9 150 13 455 18 541 30 295 46 424 66 064 - - -
32.0 4 418 9 437 13 876 19 122 31 244 47 878 68 134 - - -
33.0 4 553 9 724 14 298 19 703 31 907 - - - - -
34.0 4 687 10 010 14 719 20 284 32 865 - - - - -
35.0 4 821 10 297 15 141 20 865 33 809 - - - - -
36.0 4 955 10 583 15 562 21 445 34 749 - - - - -
37.0 5 089 10 870 15 984 22 026 35 690 - - - - -
38.0 5 224 11 157 16 405 22 607 36 631 - - - - -
39.0 5 358 11 443 16 826 23 188 37 572 - - - - -
40.0 5 492 11 730 17 248 23 769 38 514 - - - - -

SV60 Safety Valve TI-S13-27 CH Issue 11


Page 6 of 7

Table 3 - SV60 flow capacity for water in tonnes / h at 25% overpressure


(calculated in accordance with AD-MERKBLATT A2 and TRD 421)

Valve size DN in / out 20 /32 25/40 32 /50 40 /65 50 /80 65 /100 80 /125 100 /150 125 /200 150 /250
Orifice (mm) 17.0 23.8 30.6 38.0 50.1 59.0 73.0 91.0 105 125
Flow area (mm²) 230 445 740 1140 1979 2734 4185 6504 8659 12272
w 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Set pressure (bar g) Flow capacity for water tonnes / h


0.5 4.6 8.9 14.9 22.9 39.8 55.0 84.1 130.8 174.1 246.7
1.0 6.5 12.6 21.0 32.4 56.3 77.7 119.0 184.9 246.2 348.9
2.0 9.2 17.9 29.8 45.8 79.6 109.9 168.3 261.5 348.2 493.5
3.0 11.3 21.9 36.5 56.1 97.5 134.6 206.1 320.3 426.4 604.4
4.0 13.1 25.3 42.1 64.8 112.6 155.5 238.0 369.9 492.4 697.9
5.0 14.6 28.3 47.1 72.5 125.8 173.8 266.1 413.5 550.5 780.2
6.0 16.0 31.0 51.6 79.4 137.8 190.4 291.5 453.0 603.1 854.7
7.0 17.3 33.5 55.7 85.8 148.9 205.7 314.9 489.3 651.4 923.2
8.0 18.5 35.8 59.5 91.7 159.2 219.9 336.6 523.1 696.4 986.9
9.0 19.6 37.9 63.1 97.2 168.8 233.2 357.0 554.8 738.6 1 046.8
10.0 20.6 40.0 66.6 102.5 178.0 245.8 376.3 584.8 778.6 1 103.4
11.0 21.7 42.0 69.8 107.5 186.6 257.8 394.7 613.3 816.6 1 157.3
12.0 22.6 43.8 72.9 112.3 194.9 269.3 412.2 640.6 852.9 1 208.7
13.0 23.5 45.6 75.9 116.9 202.9 280.3 429.1 666.8 887.7 1 258.1
14.0 24.4 47.3 78.8 121.3 210.6 290.9 445.3 691.9 921.2 1 305.6
15.0 25.3 49.0 81.5 125.5 218.0 301.1 460.9 716.2 953.5 1 351.4
16.0 26.1 50.6 84.2 129.7 225.1 310.9 476.0 739.7 984.8 1 395.7
17.0 26.9 52.2 86.8 133.7 232.0 320.5 490.7 762.5 1 015.1 -
18.0 27.7 53.7 89.3 137.5 238.8 329.8 504.9 784.6 1 044.6 -
19.0 28.5 55.1 91.7 141.3 245.3 338.8 518.7 806.1 1 073.2 -
20.0 29.2 56.6 94.1 145.0 251.7 347.6 532.2 827.0 1 101.1 -
21.0 29.9 58.0 96.5 148.6 257.9 356.2 545.3 847.4 - -
22.0 30.6 59.3 98.7 152.0 264.0 364.6 558.2 867.4 - -
23.0 31.3 60.7 100.9 155.5 269.9 372.8 570.7 886.9 - -
24.0 32.0 62.0 103.1 158.8 275.7 380.8 583.0 906.0 - -
25.0 32.6 63.2 105.2 162.1 281.4 388.7 595.0 940.0 - -
26.0 33.3 64.5 107.3 165.3 287.0 396.4 606.8 - - -
27.0 33.9 65.7 109.4 168.4 292.4 403.9 618.4 - - -
28.0 34.6 66.9 111.4 171.5 297.8 411.3 629.7 - - -
29.0 35.2 68.1 113.3 174.6 303.1 418.6 640.9 - - -
30.0 35.8 69.3 115.3 177.6 308.2 425.8 651.8 - - -
31.0 36.4 70.4 117.2 180.5 313.3 432.8 662.6 - - -
32.0 36.9 71.6 119.1 183.4 318.3 439.7 673.2 - - -
33.0 37.5 72.7 120.9 186.2 323.3 - - - - -
34.0 38.1 73.8 122.7 189.0 328.1 - - - - -
35.0 38.6 74.8 124.5 191.8 332.9 - - - - -
36.0 39.2 75.9 126.3 194.5 337.7 - - - - -
37.0 39.7 76.9 128.0 197.2 342.3 - - - - -
38.0 40.3 78.0 129.7 199.8 346.9 - - - - -
39.0 40.8 79.0 131.4 202.4 351.4 - - - - -
40.0 41.3 80.0 133.1 205.0 355.9 - - - - -

Table 4 w / Kdr values for SV60 safety valves


Set pressure (bar g)
Size 0.2 - 0.49 0.5 - 0.99 1.0 - 1.49 1.5 - 1.99 2.0 - 2.49 2.5 - 2.99 3.0 - 3.49 3.5 - 3.99 Above 4.0
DN20 x DN32 0.56 0.62 0.69 0.73 0.75 0.76 0.77 0.78 0.78
DN25 x DN40 0.62 0.67 0.75 0.80 0.82 0.84 0.85 0.85 0.86
DN32 x DN50 0.56 0.60 0.68 0.73 0.75 0.76 0.76 0.76 0.76
DN40 x DN65 0.45 0.51 0.59 0.64 0.66 0.68 0.68 0.68 0.68
DN50 x DN80 0.47 0.49 0.55 0.59 0.61 0.63 0.63 0.63 0.64
DN65 x DN100 0.50 0.55 0.61 0.66 0.68 0.69 0.70 0.71 0.71
DN80 x DN125 0.45 0.50 0.56 0.60 0.63 0.64 0.65 0.66 0.66
DN100 x DN150 0.48 0.52 0.59 0.63 0.66 0.67 0.68 0.69 0.70
DN125 x DN200 0.50 0.55 0.61 0.65 0.68 0.70 0.71 0.72 0.72
DN150 x DN250 0.51 0.56 0.62 0.66 0.69 0.71 0.72 0.73 0.73

SV60 Safety Valve TI-S13-27 Issue 11


Page 7 of 7

Sizing and selection


Refer to:- http://www.spiraxsarco.com / resources / steam-engineering-tutorials / safety-valves / safety-valve-sizing.asp

Dimensions /weights (approximate) in mm and kg


Size Dimensions Weight
Inlet / Outlet Flow Ø SV604 SV607
A B C D
DN20 - DN32 85 95 385 17.0 10.5 10.5
DN25 - DN40 100 105 435 23.8 12.5 11.5
DN32 - DN50 110 115 450 30.6 16.0 15.0
DN40 - DN65 115 140 520 38.0 18.0 18.0
DN50 - DN80 120 150 535 50.1 20.0 22.0
DN65 - DN100 140 170 710 59.0 40.0 38.0
DN80 - DN125 160 195 790 73.0 56.0 53.0
DN100 - DN150 180 220 835 91.0 77.0 75.0
DN125 - DN200 200 250 1 042 105.0 120.0 115.0
DN150 - DN250 225 285 1 165 125.0 190.0 180.0

Safety information, installation and maintenance


For full details see the Installation and Maintenance Instructions
(IM-P137-01) supplied with the product.

Installation note:
The safety valve should always be fitted with the centre line of
the spring housing vertically above the valve.
Open bonnet valves are recommended for all steam boiler
applications.

SV60 safety valve selection guide:


Model type SV60 SV60

Body material 4 = Carbon steel C


4
7 = SG iron

A = Closed bonnet / easing lever


Configuration B = Closed bonnet / sealed cap
A
C = Closed bonnet / packed lever
D = Open bonnet / easing lever

S = Stainless steel with


chrome-vanadium alloy
Seal material steel spring S B
T = Stainless steel with
tungsten alloy steel spring
Size DN20 to DN150 DN20

Inlet PN16 (DN65 to DN150 only), PN25, D


PN40
connection PN40 or ANSI 300 A

Selection example SV60 4 A S DN20 PN40

How to order example


1 off Spirax Sarco SV604AS, DN20 flanged PN40 safety valve with
a set pressure of 6 bar g.

SV60 Safety Valve TI-S13-27 CH Issue 11


TI-P027-01
ST Issue 13

Cert. No. LRQ 0963008


ISO 9001
BSP Pressure Gauge
with Syphon and Cock
Description
Pressure gauge with 100 mm diameter dial with units marked in
bar, psi and inches hg for vacuum as appropriate and having a
BSP connection. The gauge is supplied with either:
Ring type syphon tube and cock or a 'U' type syphon tube and
cock.
Bourdon tube gauge, constructed in accordance with DIN 16005.
For the following options, consult Spirax Sarco:

Pressure gauges with NPT connections.
A dial with MPa units is available where indicated (*) in the
'Available pressure range' table below.

Available pressure range


Range 0 to 1.6 bar 0 to 23 psi
Range * 0 to 4.0 bar 0 to 53 psi
Steel Range * 0 to 6.0 bar 0 to 86 psi
Range * 0 to 10.0 bar 0 to 145 psi
Note: Where Range * 0 to 16.0 bar 0 to 230 psi
indicated ( * ) Range * 0 to 25.0 bar 0 to 360 psi
a dial with
MPa units is Range 0 to 40.0 bar 0 to 580 psi
available. Range -1 to 1.5 bar 30" Hg to 20 psi
Range -1 to 3.0 bar 30" Hg to 40 psi
Range -1 to 5.0 bar 30" Hg to 70 psi
Range 0 to 4.0 bar 0 to 53 psi
Range 0 to 10.0 bar 0 to 145 psi
Stainless steel
Range 0 to 16.0 bar 0 to 230 psi
Range 0 to 25.0 bar 0 to 360 psi

Standards
The product fully complies with the requirements of the Pressure
Equipment Directive 97 /23 /EC.
Certification
A certificate of conformity is available as standard for this product.
A calibration certificate is available by special order at extra cost.

Sizes and pipe connections Pressure /temperature limits


Pressure gauge " BSP male (BS 2779) Maximum design conditions Full scale reading
Gauge end " BSP female (BS 2779) PMA Maximum allowable pressure Full scale reading
Gauge cock
Syphon end " BSP female parallel (BS 21) TMA Maximum allowable temperature of gauge 217°C
Cock end " BSP male taper (BS 21) Note: Either a 'U' or a ring syphon must be fitted to achieve this.
Ring / 'U' syphon
Process end " male parallel (BS 21) Minimum allowable temperature -40°C
Range † 1.5 bar 20 psi
Materials - Steel
Range 1.6 bar 23 psi
Part Material
Case Pressed steel PMO Maximum operating pressure Range † 3 bar 40 psi
Gauge Glass Snap fit perspex Please note: Range 4 bar 53 psi
Bourdon tube CuSh 8 (92% Cu 8% Zn) 1. Where indicated (†) these Range † 5 bar 70 psi
Ring and 'U' syphon Mild steel tube BS 1387 heavy grade units are available as
compound gauges down to Range 6 bar 86 psi
Body Brass full vacuum.
Gauge cock Range 10 bar 145 psi
Handle Phenolic 2. For compressed air and
steam services the maximum Range 16 bar 230 psi
operating pressure for this
Materials - Stainless steel product is 21 bar g. Range 25 bar 360 psi
Case Stainless steel Range 40 bar 580 psi
Gauge Glass Snap-fit perspex Maximum ambient temperature 60°C
Bourdon tube Stainless steel 316TI
'U' syphon Stainless steel
Gauge cock Use a Spirax Sarco " M10S4 Stainless steel

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2006
Dimensions /weights (approximate) in mm and kg
Gauge Ring syphon U' syphon
Weight Weight
A B C D Weight E F G H Syphon Cock J K L Syphon Cock
100 29 137 22 A /F 0.43 321 35 80 116 0.94 0.21 167.5 61.5 136.5 0.59 0.21

A B J
Ring syphon

G F Gauge cock
K

C E
L

'U' syphon
Gauge
H
D

Safety information, installation and maintenance


For full details see the Installation and Maintenance Instructions (IM-P027-02) supplied with the product.
Installation note:
As with all instrumentation, the Spirax Sarco pressure gauge is a delicate measuring device and care has to be taken in its installation and
use if it is to remain reliable.
It is recommended that all gauges are fitted with a gauge cock to assist when calibration or maintenance is necessary. When used on steam
or other hot gases, gauges must be protected from heat by the use of a 'U' syphon or ring syphon tube and gauge cock. The syphon pipe
should be primed with water prior to fitting the gauge. Care should be taken if the installation is exposed to frost as gauges can burst.
Disposal:
The product is recyclable. No ecological hazard is anticipated with the disposal of this product providing due care is taken.

How to order
Example: 1 off Spirax Sarco " pressure gauge with a pressure range of 0 - 10 bar and having screwed BSP connections.

Spare parts
There are no spare parts available for Spirax Sarco pressure gauges.
Typical uses of a 'U' syphon and gauge

Vertical pipe
Horizontal pipe
(where no headroom
exists)

Side of vessel

Typical uses of a ring syphon and gauge

Top of vessel

Horizontal pipe (where headroom allows)

BSP Pressure Gauge with Syphon and Cock TI-P027-01 ST Issue 13


TI-P019-02
ST Issue 6

Cert. No. LRQ 0963008


ISO 9001
VB14 and VB21
Vacuum Breakers
VB14
Description
The VB14 is a small purpose designed vacuum breaker for general
purpose applications on condensing vapour (steam) or liquid systems.
Certification
This product is available with material certification to EN 10204 2.2 1
for body and cap as standard.
2
Sizes and pipe connections 5
½" (system connection) screwed BSP or NPT.
1" (air inlet connection) screwed BSP or NPT.
3
Pressure /temperature limits
260
Temperature °C

200
150
Steam 4
100 saturation
50 curve
0
0 2 4 6 8 10 12 14 16
Pressure bar g
The product must not be used in this region.

Body design conditions PN16


PMA Maximum allowable pressure 16 bar g @ 180°C
TMA Maximum allowable temperature 260°C @ 7 bar g Materials
Minimum allowable temperature -196°C No. Part Material
Maximum operating pressure 1 Cap Brass CU ZN 39 PB2
PMO for saturated steam service 14 bar g
2 Valve Stainless steel Z 100 CD 17
TMO Maximum operating temperature 260°C @ 7 bar g
3 Valve seat Stainless steel Z15 CN 16 02
Minimum operating temperature 0°C
Note: For lower operating temperatures consult Spirax Sarco. 4 Body Brass CU ZN 39 PB2
Designed for a maximum cold hydraulic test pressure of 24 bar g 5 Gasket Stainless steel AISI 304

Dimensions/weight (approximate) in mm and kg Capacity Dp required to open vacuum breaker 4.6 mm Hg


3
Size A B (A/F) C Kv Weight
½" 55 34 34 0.52 0.35
B
2
Flow dm3 /s

1
0.9
0.8
0.7
C
0.6
Safety information, installation and maintenance
For full details see the Installation and Maintenance Instructions 0.5
(IM-P019-05) supplied with the product. 25 30 40 50 100 200 300 400 500
Installation note: Dp (mm Hg)
The VB14 vacuum breaker must be installed in a vertical position
with the system connection at the bottom. On steam systems, the How to order
vacuum breaker should be installed at the highest point in the Example: 1 off Spirax Sarco ½" VB14 vacuum breaker having
system where it will not be flooded with condensate. screwed BSP connections.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification. © Copyright 2005
VB21
Description
The VB21 is a small purpose designed vacuum breaker for general
purpose applications on condensing vapour (steam) or liquid systems.
Certification
This product is available with material certification to EN 10204 2.2
for body and cap as standard. 1
Sizes and pipe connections
½" (system connection) screwed BSP or NPT.
1" (air inlet connection) screwed BSP or NPT. 5
Pressure / temperature limits 2
400
Temperature °C

300
200
Steam
100 saturation
curve
0
0 5 10 15 20 25 4
Pressure bar g
The product must not be used in this region.

Body design conditions PN25


PMA Maximum allowable pressure 25 bar g @ 120°C
TMA Maximum allowable temperature 400°C @13 bar g
Minimum allowable temperature -48°C
Maximum operating pressure
PMO for saturated steam service 21 bar g
TMO Maximum operating temperature 400°C @ 13 bar g
Minimum operating temperature 0°C
Note: For lower operating temperatures consult Spirax Sarco.
Designed for a maximum cold hydraulic test pressure of 38 bar g

Dimensions/weight (approximate) in mm and kg Materials


Size A B (A/F) C Kv Weight No. Part Material
½" 52 36 36 0.52 0.33 1 Cap Stainless steel AISI 303
2 Valve Stainless steel AISI 440 C
4 Body Stainless steel AISI 303
B 5 Gasket Stainless steel AISI 304

Capacity Dp required to open vacuum breaker 4.6 mm Hg


3

B 2
Flow dm3 /s

1
C 0.9
0.8
0.7

Safety information, installation and maintenance 0.6


For full details see the Installation and Maintenance Instructions
(IM-P019-05) supplied with the product. 0.5
25 30 40 50 100 200 300 400 500
Installation note: Dp (mm Hg)
The VB21 vacuum breaker must be installed in a vertical position
with the system connection at the bottom. On steam systems, the How to order
vacuum breaker should be installed at the highest point in the Example: 1 off Spirax Sarco ½" VB21 vacuum breaker having
system where it will not be flooded with condensate. screwed BSP connections.

VB14 and VB21 Vacuum Breakers TI-P019-02 ST Issue 6


TI-P123-15
ST Issue 5

Cert. No. LRQ 0963008 AVC32


ISO 9001
Carbon Steel
Air Vent for Steam Systems
Description
The AVC32 is a carbon steel maintainable balanced pressure
thermostatic air vent for use on steam systems. It has an integral 1
flat strainer screen and straight connections. All pressure bearing 9
components are produced by TÜV approved suppliers in
accordance with AD-Merkblatt WO / TRD100. 2
17
Standards
This product fully complies with the requirements of the European
Pressure Equipment Directive 97 / 23 / EC. 3
18
Certification 7
This product is available with certification to EN 10204 3.1. 5
Note: All certification / inspection requirements must be stated
at the time of order placement.

Sizes and pipe connections


½", ¾" and 1" screwed BSP or NPT. 8
½", ¾" and 1" socket weld ends to BS 3799.
½", ¾" and 1" butt weld ends to EN 12 627
DN15, DN20 and DN25 standard flange to EN 1092 PN40,
ANSI B 16.5 Class 150 and 300, JIS /KS 10K and JIS /KS 20K.

Pressure / temperature limits (ISO 6552)



���
Temperature °C


���
��� Steam
saturation
��� curve
� � � � �

� �� �� �� �� �� ��
Pressure bar g

The product must not be used in this region.


The product should not be used in this region as damage
to the internals may occur.
A-B Screwed, socket weld, butt weld and flanged ANSI 300.
A-C Flanged EN 1092 PN40.
A-D Flanged JIS /KS 20K.
A-E Flanged ANSI 150.
F-G Flanged JIS /KS 10K.

Maximum body design conditions PN40


PMA Maximum allowable pressure 50 bar g @ 50°C Materials
TMA Maximum allowable temperature 400°C @ 35 bar g No. Part Material
Minimum allowable temperature -60°C DIN 17243 C22.8 (W/S 1.0460)
1 Cover Carbon steel
ASTM A105N
Maximum operating pressure
PMO 32 bar g 2 Capsule Stainless steel
for saturated steam service
TMO Maximum operating temperature 287°C @ 32 bar g 3 Valve seat Stainless steel BS 970 431 S29
Minimum operating temperature 0°C 5 Strainer screen Stainless steel AISI 304
Note: For lower operating temperatures consult Spirax Sarco 7 Cover gasket Stainless steel reinforced exfoliated graphite
Designed for a maximum cold hydraulic test pressure of 75 bar g DIN 17243 C22.8 (W/S 1.0460)
8 Body / flanges Carbon steel
ASTM A105N
Kv values 9 Cover bolts Stainless steel (M10 x 30) A2-70
Size DN15 - ½" DN20 - ¾" DN25 - 1" 17 Spring Stainless steel
Kv 0.8 0.8 0.8 18 Spacer plate Stainless steel
For conversion: Cv (UK) = Kv x 0.963 Cv (US) =Kv x 1.156

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Dimensions / weights (approximate) in mm and kg Spare parts
The spare parts available are shown in solid outline. Parts drawn in
Weight broken line are not supplied as spares.
Size A A1 B C D E
Scrd /SW /BW Flgd Available spares
½" DN15 95 150 94 64 17 37 1.4 2.9 Capsule and seat assembly set 2, 3, 17, 18
¾" DN20 95 150 94 64 19 37 1.4 3.5 Strainer screen (packet of 3) 5
1" DN25 95 160 94 64 23 37 1.5 4.1 Set of cover gaskets (packet of 3) 7

How to order spares


Always order spares by using the description given in the column
headed 'Available spares' and state the size and type of air vent.
E Withdrawal distance for seat assembly
Example: 1 - Capsule and seat assembly set for a Spirax Sarco
DN25 AVC32 air vent.

9*
(not an available spare)
C

17

A
2
A1

B 18

5
D

Safety information, installation and maintenance


For full details see the Installation and Maintenance Instructions
(IM-P123-14) supplied with the product.
Installation note:
The AVC32 is designed for installation with the capsule in a horizontal
plane with the cover at the top.
The AVC32 should be positioned at the highest point of the steam
main or plant where the air collects. The outlet should be piped to
a safe place.
For ease and maintenance, consideration should be given to fitting
isolation valves upstream and downstream of the air vent.
The air vent must not be insulated. Recommended tightening torques
Disposal or
This product is recyclable. No ecological hazard is anticipated with
the disposal of this product, providing due care is taken. Item Part Nm
mm
How to order 3 Valve seat 24 A /F 115 - 125
Example: 1 off Spirax Sarco ½" AVC32 air vent having screwed
BSP connections. 9 Cover bolts 16 A /F M10 x 30 23 - 27

AVC32 Carbon Steel Air Vent for Steam Systems TI-P123-15 ST Issue 5
Page 1 of 3

TI-P133-58
ST Issue 4

Cert. No. LRQ 0963008 M10Si ISO


ISO 9001
Ball Valve
DN¼" to DN2½"

Description Sizes and pipe connections


The M10Si ISO three-piece body ball valve has been designed ¼", ", ½", ¾", 1", 1¼", 1½", 2", (2½" only available with reduced bore).
for use as an isolating valve, not a control valve, has a lockable Screwed BSP, BSPT, NPT, BW, SW full bore and reduced bore.
handle as standard and can be serviced without removal from DN15 to DN50 (DN65 only available with reduced bore).
the pipeline (screwed and welded versions only). It can be used Flanged PN40, ANSI 150 and ANSI 300 full bore and reduced bore.
for steam and other industrial fluids for services ranging from
vacuum to the higher temperatures and pressures.
Pressure / temperature limits
ISO mounting A
The integral ISO body mounting allows the valve to be automated ���
without losing seal integrity, as the body does not require
disassembly. Manual to remote control may therefore be easily ���
Temperature °C

accomplished by the ISO range of Spirax Sarco ball valves. ���


Available types ��� Steam
M10Si2_ _ ISO Zinc plated carbon steel body, PDR 0.8 seats. saturation
�� curve
M10Si3_ _ ISO Stainless steel body, PDR 0.8 seats. �
��� B C
M10Si4_ _ ISO Complete stainless steel, PDR 0.8 seats.
� �� �� �� �� ���
Note: The nomenclature will be followed with either FB (full bore) Pressure bar g
or RB (reduced bore).
Standards The product must not be used in this region.
This product fully complies with the requirements of the
European Pressure Equipment Directive 97 / 23 / EC and carries A - B 2" FB and 2½" RB only
the mark when so required. A - C ¼" - 1½" FB, RB and 2" RB
Certification Note: The flange standard may restrict the maximum operating
This product is available with certification to EN 10204 3.1. pressure. Please check with Spirax Sarco.
Note: All certification / inspection requirements must be stated
at the time of order placement.
PMA Maximum allowable pressure 100 bar g @ 60°C
Options TMA Maximum allowable temperature 260°C @ 0 bar g
• Self-venting ball. Minimum allowable temperature -29°C
• Extended stems 50 mm (2") and 100 mm (4") to allow full insulation.
• Oval handle for confined spaces. Ideal for trap modules. Maximum operating pressure
PMO 17.5 bar g
for saturated steam service
Technical data TMO Maximum operating temperature 260°C @ 0 bar g
Flow characteristic Modified linear Minimum operating temperature -29°C
Port Full and reduced bore versions Note: For lower operating temperatures consult Spirax Sarco
Leakage test procedure to ISO 5208 (Rate A) / EN 12266-1 (Rate A) PMX Maximum differential pressure is limited to the PMO
Antistatic device Complies with ISO 7121 and BS 5351 Designed for a maximum cold hydraulic test pressure of 150 bar g

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Page 2 of 3

14 12 21 18 11 4 9, 20 18

23
8
16
6, 7, 22
15
3
2
1
5
19

Materials
No. Part Material
M10Si2 ISO Zinc plated carbon steel ASTM A105
1 Body M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
M10Si2 ISO Zinc plated carbon steel ASTM A105
2 Cap M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
3 Ball Stainless steel AISI 316
4 Stem Stainless steel AISI 316
5 Seat Carbon / graphite reinforced PTFE PDR 0.8
6 Stem seal Reinforced PTFE antistatic
M10Si2 ISO
Zinc plated carbon steel SAE 1010
7 Separator M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
8 Belleville washer Stainless steel AISI 301
M10Si2 ISO
Zinc plated carbon steel SAE 1010
9 Nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
10 Name-plate - DN (Not shown) Stainless steel AISI 430
M10Si2 ISO
Zinc plated carbon steel SAE 1010
11 Stem nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
12 Lever M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
13 Name-plate (Not shown) Stainless steel AISI 430
14 Grip Vinyl
M10Si2 ISO
Zinc plated carbon steel Grade 5
15 Bolts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
16 Nuts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
17 Studs M10Si4 ISO Stainless steel AISI 316
Note: Item 17 can not be shown as it is only applicable to welded versions
M10Si2 ISO
Zinc plated carbon steel SAE 12L 14
18 Stop screw M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
19 Body/cap gasket 'O' ring EPDM geothermal
20 Nut locker Stainless steel AISI 316
M10Si2 ISO
Zinc plated carbon steel SAE 1010
21 Lockable handle M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
22 Stem seal PEEK
23 Lock-plate Stainless steel AISI 316

M10Si ISO Ball Valve DN¼" to DN2½" TI-P133-58 ST Issue 4


Page 3 of 3

Dimensions (approximate) in mm Kv values


Reduced bore Size ¼" " ½" ¾" 1" 1¼" 1½" 2" 2½"
Size A A1 A2 A3 B2 B3 C2 C3 D D1 D2 E Reduced bore 2.5 2.5 6 10 27 49 70 103 168
¼" 56 52 - - 130 - 63 - 22 - - 8 Full bore 2.5 6.8 17 36 58 89 153 205 -
" 56 52 - - 130 - 63 - 22 - - 8 For conversion Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
½" 63 52 108 130 130 145 66 81 24 89 95 11
¾" 68 60 117 150 130 145 69 84 26 98 105 14 Operating torque (N m)
1" 86 84 127 160 162 162 100 100 31 108 115 21 Size ¼" " ½" ¾" 1" 1¼" 1½" 2" 2½"
1¼" 99 94 140 180 162 162 104 104 37 118 140 25 Reduced bore 3.25 3.25 3.25 5.50 13.25 20 50 60 75
1½" 108 102 165 200 185 185 112 112 41 127 150 31 Full bore 3.25 3.25 5.50 13.25 20 50 60 75 -
2" 124 118 178 230 185 185 120 120 48 152 165 38 The indicated torque values are for valves frequently operated,
2½" 152 152 - - 250 - 140 - 57 - - 51 that are submitted to a maximum differential pressure of 40 bar.
Valves that are subject to long static periods, may require greater
Full bore break-out torque.
Size A A1 A2 A3 B2 B3 C2 C3 D D1 D2 E
¼" 56 58 - - 130 - 63 - 22 - - 8 Safety information, installation and maintenance
" 63 60 - - 130 - 66 - 24 - - 11 For full details see the Installation and Maintenance Instructions
supplied with the product.
½" 68 64 - 130 130 145 69 84 26 - 95 14
¾" 86 84 - 150 162 162 100 100 31 - 105 21
1" 99 98 - 160 162 162 104 104 37 - 115 25 How to order example:
1 off Spirax Sarco ½" screwed BSP M10Si2FB ISO ball valve.
1¼" 108 106 - 180 185 185 112 112 41 - 140 31
1½" 124 124 - 200 185 185 120 120 48 - 150 38
2" 152 152 - 230 250 250 140 140 57 - 165 51 Spare parts
The spare parts available are shown in solid outline. Parts drawn
in broken line are not supplied as spares.
Weights (approximate) in kg
Available spares
Size Reduced bore Full bore
Scrd /BW/SW PN40 ANSI 150 Scrd /BW/SW PN40 Seat, seals and body gasket set 5, 6, 19, 22
¼" 0.65 - - 0.65 - How to order spares
" 0.65 - - 0.72 - Always order spares by using the description given in the column
headed 'Available spares' and state the size and type of ball valve.
½" 0.72 2.30 1.77 0.95 2.60 Example: 1 - Seat, seals and body gasket set for a Spirax Sarco
¾" 0.95 3.20 2.35 1.60 3.80 ½" M10Si2FB ISO ball valve.
1" 1.60 4.20 3.47 2.05 4.70
1¼" 2.05 5.70 4.47 2.75 6.40
1½" 2.75 6.80 5.96 4.25 8.30
2" 4.25 9.50 9.16 7.50 12.80
2½" 7.50 - - - -

B2, B3

C2,
C3

D1, ØE
D2 22
D

6 6
A, A1

A2, A3
A: Scrd and BW
A1: SW
A2: Flanged ANSI 150
A3: Flanged PN40
B2: Scrd, BW and SW
B3: Flanged PN40 and ANSI 150
C2: Scrd, BW and SW
C3: Flanged PN40 and ANSI 150
D: Scrd, BW and SW
D1: Flanged ANSI 150
D2: Flanged PN40
E: All versions 19 5 5 19

M10Si ISO Ball Valve DN¼" to DN2½" TI-P133-58 ST Issue 4


Page 1 of 10

TI-P137-18
ST Issue 3

Cert. No. LRQ 0963008


ISO 9001
BSAT and BSA
Bellows Sealed Stop Valves

BSA6T shown

Description
A range of sealed, in-line stop valves having twin ply bellows as standard throughout the range. These valves have been designed for
use on steam, gas, liquid, condensate and water systems.
The standard BSAT range comes complete with throttling plug and locking device.
The alternative BSA range has a flat disc.
The Tables on page 2 clearly display the available sizes, pipeline connections and available options for the standard and alternative
ranges.

Standards
The product fully complies with the requirements of the European Pressure Equipment Directive 97 / 23 / EC and carries the mark when
so required.

Certification
The BSA1 and BSA1T is available with a manufacturer's Typical Test Report.
The BSA2, BSA2T, BSA3 and BSA3T is available with certification to EN 10204 3.1. Note: All certification / inspection requirements must
be stated at the time of order placement.

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2008
Page 2 of 10

Range and options


Standard BSAT range - complete with throttling plug and locking device
Stainless Stainless steel /
Material Cast iron SG iron Cast steel
steel cast steel

Model and BSA1T BSA2T BSA3T BSA6T BSA64T


connections
PN16 KS 10 PN16 PN25 PN25 PN40 ANSI 150 ANSI 300 KS 20 PN40 PN40
DN15 • • • • • • • • • •
DN20 • • • • • • • • • •
DN25 • • • • • • • • • •
DN32 • • • • • • •
DN40 • • • • • • • • • •
DN50 • • • • • • • • • •
Sizes DN65 • • • • • • •
DN80 • • • • • • • • • •
DN100 • • • • • • • • • •
DN125 • • • • •
DN150 • • • • • •
DN200 • • • • • •
DN250 •

DN15 • • • • • • • • • •
DN20 • • • • • • • • • •
DN25 • • • • • • • • • •
Optional DN32 • • • • • •
R-PTFE
DN40 • • • • • • • • • •
soft
seat DN50 • • • • • • • • • •
DN65 • • • • • •
DN80 • • • • • • • • • •
DN100 • • • • • • • • • •

Alternative BSA range - complete with flat disc option


Stainless Stainless steel /
Material Cast iron SG iron Cast steel
steel cast steel

Model and BSA1 BSA2 BSA3


connections PN16 KS 10 PN16 PN25 PN25 PN40 ANSI 150 ANSI 300 KS 20
DN125 • • • • •
DN150 • • • • • • •
Sizes
DN200 • • • • • • •
DN250 •

DN125 • •
Optional DN150 • • •
balancing
disc DN200 • • • • • • •
DN250 •

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 3 of 10

Dimensions /weights
(approximate) in mm and kg

Weight
A B C BSA1
Size BSA1T BSA3 BSA3 BSA3 BSA6T
PN JIS / KS JIS / KS ANSI ANSI BSA2 (DIN) (ANSI) ANSI 300 BSA64T
10K 20K 150 300 BSA2T ANSI 150 JIS/KS 20K PN40

DN15 130 133 152 108 152 205 125 4 4 5 6 4

DN20 150 153 178 117 178 205 125 4 5 6 7 5

DN25 160 163 200 127 203 217 125 5 6 8 9 6

DN32 180 183 - - - 217 125 7 8 - - 8

DN40 200 203 224 165 229 243 200 10 11 10 11 11

DN50 230 229 259 203 267 243 200 12 14 12 15 14

DN65 290 293 - - - 263 200 16 19 - - 19

DN80 310 309 304 241 317 287 200 21 26 25 29 26

DN100 350 349 340 292 356 383 315 36 44 41 49 44

DN125 400 395 - - - 416 315 52 64 - - -

DN150 480 479 428 - 445 450 315 75 88 - 94 -


DN200 600 592 537 - 559 622 500 145 180 - 193 -

DN250 730 - - - - 763 500 *180 - - - -

*(BSA2T / BSA2 only)

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 4 of 10

Seat leakage
Disc to seat shut-off conforms to EN 12266-1 Rate 1 leakage and ISO 5208 Rate A. Disc to seat shut-off for BSA3 (ANSI) conforms to
API 598 no leakage.

Kv values - all options


DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100 DN125 DN150 DN200 DN250
Size
(½") (¾") (1") (1¼") (1½") (2") (2½") (3") (4") (5") (6") (8") (10")
Kv 4 7 12 19 30 47 77 120 193 288 410 725 1 145

For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156


Note: For Kv values and flow characteristic values of the BSA1T, BSA2T and BSA3T see the next section 'BSAT flow data'.

BSAT flow data


BSAT valve
Size DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100 DN125 DN150 DN200 DN250
Hand-
Kv values for given handwheel rotations tested to EN 60534-2-3
wheel
Water at 20°C
rotations
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0.5 1.2 1.2 1.4 2.2 4.4 4.1 5.6 10.4 12.0 21 28 66 110
1 1.7 1.7 2.0 3.7 5.0 5.0 7.0 11.5 14.3 23 30 81 140
1.5 2.7 2.9 2.9 5.0 5.5 6.0 9.2 13.6 24.5 26 33 97 150
2 3.6 4.0 4.6 7.9 7.6 7.2 11.6 16.3 34.1 42 46 111 165
2.5 4.4 5.3 6.4 10.6 11.0 9.7 12.4 18.5 59.6 67 65 149 190
3 5.4 6.6 8.5 13.8 14.7 14.1 13.0 21.1 86.2 94 90 199 225
4 10.6 17.0 22.6 24.4 25.2 24.5 123.0 140 152 302 330
4.5 11.2 18.3 24.4 29.4 32.5 29.0 139.0 181 177 355 451
5 11.9 19.6 27.2 37.0 43.6 39.1 164.1 185 216 403 460
6 28.9 46.2 60.2 61.0 179.0 220 264 455 600
6.5 29.1 47.0 63.0 69.0 186.0 230 288 480 641
6.7 29.3 47.2 64.3 73.0 235 293 487 656
7 65.9 78.0 241 305 495 678
8 71.2 90.0 259 337 507 738
8.5 74.6 92.0 348 522 760
9.5 99.0 369 793
10 101.6 805
10.7 827

To convert Kv to volume flowrate in m³ / h:- Note: The maximum recommended differential pressure in
throttling function:
= Kv x  P DN15 - DN80 2.0 bar
Where: DN100 - DN125 1.5 bar
= Volume flow in cubic m/h DN150 1.0 bar
P = Pressure drop in bar DN200 - DN250 0.8 bar
If the BSAT is used above these quoted figures, increased noise
and vibration may be experienced.

The graphs below show handwheel rotation and flow characteristic with water at 20°C:

BSAT - DN15 BSAT - DN20


� �
� �
Kvr values

Kvr values

� �



� �
� �
� �
� � � � � � � �
Handwheel rotations Handwheel rotations

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 5 of 10

BSAT - DN25 BSAT - DN32


�� ��
��
��
Kvr values

Kvr values

� ��



� �
� � � � � � � � � � � �
Handwheel rotations Handwheel rotations

BSAT - DN40 BSAT - DN50


�� ��
�� ��
Kvr values

Kvr values
��
��
��
��
��
� ��
� �
� � � � � � � ��� � � � � � � � ���
Handwheel rotations Handwheel rotations

BSAT - DN65 BSAT - DN80


�� ���
��
��
Kvr values

Kvr values

��
�� ��
��
��
��
� �
� � � � ��� � � � � � ��
Handwheel rotations Handwheel rotations

BSAT - DN100 BSAT - DN125


��� ���
���
���
Kvr values

Kvr values

���
��� ���
���
��
��
� �
� � � � � � ��� � � � � �
Handwheel rotations Handwheel rotations

BSAT - DN150 BSAT - DN200


��� ���

���
Kvr values

Kvr values

���
���
���
���
� �
� � � � � ��� � � � � ���
Handwheel rotations Handwheel rotations

BSAT - DN250 Typical standard flat disc for the


��� BSA1, BSA2 and BSA3
���
Kvr values

���
��
% Flow

��� ��
��
� ��
� � � � � ����

Handwheel rotations � �� �� �� �� ���
% Handwheel rotations

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 6 of 10

Materials for the BSA1T, BSA2T, BSA3T and BSA1, BSA2, BSA3
BSA1T BSA2T BSA3T and BSA3
No. Part and and
BSA1 BSA2 DIN ANSI
Cast iron SG iron Cast steel Cast steel
1 Body
EN-GJS-250 EN-GJS-400-18-LT 1.0619+N (GSC 25N) ASTM A 216 WCB
Steel (DN15 - DN80) Forged steel (DN15- DN80)
SG iron DIN 17243 C 22.8 ASTM A 105
2 Bonnet
EN-GJS-400-18-LT Steel (DN100 - DN200) Cast steel (DN100- DN200)
1.0619+N (GSC 25N) ASTM A 216 WCB
3 Seat Stainless steel AISI 420
Metal Stainless steel DIN 17440 X30 Cr13
4 Disc Disc Stainless steel DIN 17440 X30 Cr13
Soft seat
Insert R-PTFE 25% carbon filled
5 Bellows Stainless steel DIN 17440 X6 Cr Ni Ti 1810
6 Stem Stainless steel AISI 420
7 Handwheel Pressed steel BS 1449 CR4
8 Stem packing Graphite
Bonnet studs Steel DIN 17420 24 Cr Mo 5 Steel ASTM A 193 B7
9 Bonnet nuts Steel DIN 17420 Ck 35 Steel ASTM A 192 2 H
Bonnet bolts Steel DIN 931 Gr. 5.6
10 Body / bonnet gasket Graphite laminated with stainless steel insert
DN15 - DN80 Steel M8 x 14 mm BS 3692 Gr. 8.8
Locking
11 screw DN100 - DN150 Steel M8 x 20 mm BS 3692 Gr. 8.8
DN200 - DN250 Steel M12 x 20 mm BS 3692 Gr. 8.8

Stroke limiter for throttling versions


The handwheel nut on the BSA1T,
BSA2T and BSA3T has a threaded BSAT BSA
hole for provision of a stroke limiter.
Customer to supply standard nuts and Protection
bolts as indicated in the table below. cap
Size Hexagon bolt
DN15 - DN80 M8 x 50 mm
7
DN100 - DN150 M12 x 75 mm
DN200 - DN250 M12 x 100 mm
11
Stroke
limiter
Handwheel BSAT
nut 6

8
9
11
2
5
10
1
DN150
shown

Optional balancing disc assembly


25 bar P DN125
Used 17 bar P DN150 6"
above 10 bar P DN200 8"
6 bar P DN250 (BSA2 only)
3 4

Optional soft sealing disc

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 7 of 10

Materials for the BSA6T and BSA64T


No. Part BSA6T BSA64T
Stainless steel Stainless steel
1 Body
EN 10213 1.4408 or ASTM A351 CF8M EN 10213 1.4408 or ASTM A351 CF8M
Stainless stel Carbon steel DN15 - DN80 DIN 117243 C22.8
2 Bonnet EN 10213 1.4581 Carbon steel DN100 10619+N (GSC 25N)
3 Seat Stainless steel EN 10213 1.4408 or ASTM A351 CF8M
DN15 - DN40 Stainless steel EN 10088 1.4571
4 Disc
DN50 - DN100 Stainless steel EN 100222 1.4571
5 Bellows Stainless steel DIN 17440 1.4571
6 Stem Stainless steel EN 10088 1.4571
7 Handwheel Pressed steel BS 1449 CR4
8 Stem packing Graphite
Bonnet studs Stainless steel A4-70
9
Bonnet nuts Stainless steel A4
10 Body / bonnet gasket Graphite laminated with stainless steel insert
DN15 - DN80 Steel M8 x 14 mm A2-70
Locking
11 screw DN100 - DN150 Steel M8 x 20 mm A2-70
DN200 - DN250 Steel M12 x 20 mm A2-70

Stroke limiter for throttling versions


The handwheel nut on the BSA6T and
BSA64T has a threaded hole for Protection
provision of a stroke limiter. Customer cap
to supply standard nuts and bolts as
indicated in the table below.
Size Hexagon bolt 7
DN15 - DN80 M8 x 50 mm
DN100 - DN150 M12 x 75 mm
DN200 - DN250 M12 x 100 mm

Stroke
limiter
Handwheel BSAT BSAT
nut

11

8
9

10
1

3 4

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 8 of 10

Product Key: The product must not be used in this region.


Maximum permissible differential pressure in throttling function:
DN15 - DN80 2.0 bar DN150 1.0 bar
limitations
Note: PMX Maximum differential pressure is limited to the PMO. DN100 - DN125 1.5 bar DN200 - DN250 0.8 bar

BSA1T and BSA1


B
���

Temperature °C
A
���
A - A Flanged JIS / KS 10K
Steam B - B Flanged PN16
��� saturation
curve
A B

� � � � � �� �� �� ��
Pressure bar g

Body design conditions PN16 JIS / KS 10K


PMA - Maximum allowable pressure 16 bar g 14 bar g
TMA - Maximum allowable temperature 300°C 220°C
PMO - Maximum operating pressure for saturated steam service 12.9 bar g 11 bar g
Soft seat 230°C 220°C
TMO - Maximum operating temperature
Metal seat 300°C 220°C
Minimum operating temperature -10°C -10°C
Designed for a maximum cold hydraulic test pressure of: 24 bar g 20 bar g

BSA2T and BSA2 PN16 PN25


��� ���
��� ���
Temperature °C
Temperature °C

��� ���
Steam Steam
��� ��� saturation
saturation
curve curve
� �
� � � � � �� �� �� �� � � �� �� �� ��
Pressure bar g Pressure bar g
Body design conditions PN16 PN25
PMA - Maximum allowable pressure 16 bar g 25 bar g
TMA - Maximum allowable temperature 350°C 350°C
PMO - Maximum operating pressure for saturated steam service 14.7 bar g 22.3 bar g
Soft seat 230°C 230°C
TMO - Maximum operating temperature
Metal seat 350°C 350°C
Minimum operating temperature -10°C -10°C
Designed for a maximum cold hydraulic test pressure of: 24 bar g 38 bar g

BSA3T and BSA3 (DIN) PN25, DN200 PN40, DN15 - DN150


��� ���
Temperature °C

Temperature °C

��� ���

��� ���
Steam Steam
��� saturation ��� saturation
curve curve
� �
� � �� �� �� �� � � �� �� �� �� �� �� ��
Pressure bar g Pressure bar g
Body design conditions PN25, DN200 PN40, DN15 - DN150
PMA - Maximum allowable pressure 25 bar g 40 bar g
TMA - Maximum allowable temperature 400°C 400°C
PMO - Maximum operating pressure for saturated steam service 23.2 bar g * 30.4 bar g
Soft seat 230°C 230°C
TMO - Maximum operating temperature
Metal seat 400°C 400°C
Minimum operating temperature -10°C -10°C
Designed for a maximum cold hydraulic test pressure of: 38 bar g 60 bar g
* Maximum operating pressure is limited to 27 bar g for the soft seat version only

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 9 of 10

Product Key: The product must not be used in this region.


Maximum permissible differential pressure in throttling function:
DN15 - DN80 2.0 bar DN150 1.0 bar
limitations
Note: PMX Maximum differential pressure is limited to the PMO. DN100 - DN125 1.5 bar DN200 - DN250 0.8 bar

BSA3T and BSA3 (ANSI)


���
C
Temperature °C ���
C - D Flanged ANSI 150
��� C - E Flanged JIS / KS 20K
Steam C - F Flanged ANSI 300
��� saturation
D curve E F

� �� �� �� �� ��
Pressure bar g

Body design conditions ANSI 150 ANSI 300 JIS /KS 20K
PMA - Maximum allowable pressure 19.6 bar g 51 bar g 34 bar g
TMA - Maximum allowable temperature 425°C 425°C 425°C
PMO - Maximum operating pressure for saturated steam service 14 bar g *41.6 bar g *30.7 bar g
Soft seat 230°C 230°C 230°C
TMO - Maximum operating temperature
Metal seat 425°C 425°C 425°C
Minimum operating temperature 0°C 0°C 0°C
Designed for a maximum cold hydraulic test pressure of: 31 bar g 77 bar g 50 bar g
* Maximum operating pressure is limited to 27 bar g for the soft seat version only

BSA6T and BSA64

���
Temperature °C

���
���
Steam
��� saturation
curve

���
� �� �� �� ��
Pressure bar g

Body design conditions PN40


PMA - Maximum allowable pressure 40 bar g @ 50°C
TMA - Maximum allowable temperature 400°C @ 25 bar g
Minimum allowable temperature -10°C
Metal seat 29.8 bar g @ 236°C
PMO - Maximum operating pressure for saturated steam service
Soft seat 27.0 bar g @ 230°C
Metal seat 400°C @ 25.6 bar g
TMO - Maximum operating temperature
Soft seat 230°C @ 27.0 bar g
Minimum operating temperature -10°C
On / off function Limited to the PMO
PMX - Maximum differential pressure DN15 - DN80 2 bar
Throttling function
DN100 1.5 bar
Designed for a maximum cold hydraulic test pressure of: 60 bar g

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 10 of 10

Safety information, installation and maintenance


For full details see the Installation and Maintenance Instructions (IM-P137-02) supplied with the product.
Installation note: Install in the direction of flow given by the arrow on the body with the handwheel in a suitable position.
Disposal: These products are recyclable. No ecological hazard is anticipated with the disposal of these products, providing due care is taken.

How to order
Example: 1 off DN25 Spirax Sarco type BSA2T bellows sealed stop valve, flanged PN16 or PN25.
Note: Should the differential pressure exceed those listed against the respective sizes in the table below, then please ensure balancing
discs are specified for use in the valves (see illustration overleaf).

Size DN125 DN150 DN200 DN250


Differential pressure (bar) 25 17 10 6

Spare parts
The spare parts are shown in heavy outline. Parts drawn in broken
line are not supplied as spares.
Available spares
Body/bonnet gasket and stem packing 10, 8 (2 off)
Stem and bellows assembly (state if BSAT or BSA) 6, 5
Disc (and optional disc where fitted) -
state full description of the valve 4

How to order spares


Please note: for customer convenience spares are supplied in kits
to ensure all the appropriate replacement parts are supplied to
carry out a specific maintenance task. e.g. when a stem/bellows
assembly is ordered, parts (10), (8) and (6, 5) will be included in
the kit.
Always order spares by using the description given in 'Available
spares' and state the size and type of stop valve. 8
Example: 1 - Body / bonnet gasket and stem packing for a DN15
Spirax Sarco BSA2T PN16 bellows sealed stop valve.

BSAT 6
shown

10

5
10

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


^ƚĞĂŵdƌĂƉ^ĞƚƐ&Žƌ
DĂŝŶ,ĞĂĚĞƌ
Page 1 of 3

TI-P133-58
ST Issue 4

Cert. No. LRQ 0963008 M10Si ISO


ISO 9001
Ball Valve
DN¼" to DN2½"

Description Sizes and pipe connections


The M10Si ISO three-piece body ball valve has been designed ¼", ", ½", ¾", 1", 1¼", 1½", 2", (2½" only available with reduced bore).
for use as an isolating valve, not a control valve, has a lockable Screwed BSP, BSPT, NPT, BW, SW full bore and reduced bore.
handle as standard and can be serviced without removal from DN15 to DN50 (DN65 only available with reduced bore).
the pipeline (screwed and welded versions only). It can be used Flanged PN40, ANSI 150 and ANSI 300 full bore and reduced bore.
for steam and other industrial fluids for services ranging from
vacuum to the higher temperatures and pressures.
Pressure / temperature limits
ISO mounting A
The integral ISO body mounting allows the valve to be automated ���
without losing seal integrity, as the body does not require
disassembly. Manual to remote control may therefore be easily ���
Temperature °C

accomplished by the ISO range of Spirax Sarco ball valves. ���


Available types ��� Steam
M10Si2_ _ ISO Zinc plated carbon steel body, PDR 0.8 seats. saturation
�� curve
M10Si3_ _ ISO Stainless steel body, PDR 0.8 seats. �
��� B C
M10Si4_ _ ISO Complete stainless steel, PDR 0.8 seats.
� �� �� �� �� ���
Note: The nomenclature will be followed with either FB (full bore) Pressure bar g
or RB (reduced bore).
Standards The product must not be used in this region.
This product fully complies with the requirements of the
European Pressure Equipment Directive 97 / 23 / EC and carries A - B 2" FB and 2½" RB only
the mark when so required. A - C ¼" - 1½" FB, RB and 2" RB
Certification Note: The flange standard may restrict the maximum operating
This product is available with certification to EN 10204 3.1. pressure. Please check with Spirax Sarco.
Note: All certification / inspection requirements must be stated
at the time of order placement.
PMA Maximum allowable pressure 100 bar g @ 60°C
Options TMA Maximum allowable temperature 260°C @ 0 bar g
• Self-venting ball. Minimum allowable temperature -29°C
• Extended stems 50 mm (2") and 100 mm (4") to allow full insulation.
• Oval handle for confined spaces. Ideal for trap modules. Maximum operating pressure
PMO 17.5 bar g
for saturated steam service
Technical data TMO Maximum operating temperature 260°C @ 0 bar g
Flow characteristic Modified linear Minimum operating temperature -29°C
Port Full and reduced bore versions Note: For lower operating temperatures consult Spirax Sarco
Leakage test procedure to ISO 5208 (Rate A) / EN 12266-1 (Rate A) PMX Maximum differential pressure is limited to the PMO
Antistatic device Complies with ISO 7121 and BS 5351 Designed for a maximum cold hydraulic test pressure of 150 bar g

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Page 2 of 3

14 12 21 18 11 4 9, 20 18

23
8
16
6, 7, 22
15
3
2
1
5
19

Materials
No. Part Material
M10Si2 ISO Zinc plated carbon steel ASTM A105
1 Body M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
M10Si2 ISO Zinc plated carbon steel ASTM A105
2 Cap M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
3 Ball Stainless steel AISI 316
4 Stem Stainless steel AISI 316
5 Seat Carbon / graphite reinforced PTFE PDR 0.8
6 Stem seal Reinforced PTFE antistatic
M10Si2 ISO
Zinc plated carbon steel SAE 1010
7 Separator M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
8 Belleville washer Stainless steel AISI 301
M10Si2 ISO
Zinc plated carbon steel SAE 1010
9 Nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
10 Name-plate - DN (Not shown) Stainless steel AISI 430
M10Si2 ISO
Zinc plated carbon steel SAE 1010
11 Stem nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
12 Lever M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
13 Name-plate (Not shown) Stainless steel AISI 430
14 Grip Vinyl
M10Si2 ISO
Zinc plated carbon steel Grade 5
15 Bolts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
16 Nuts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
17 Studs M10Si4 ISO Stainless steel AISI 316
Note: Item 17 can not be shown as it is only applicable to welded versions
M10Si2 ISO
Zinc plated carbon steel SAE 12L 14
18 Stop screw M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
19 Body/cap gasket 'O' ring EPDM geothermal
20 Nut locker Stainless steel AISI 316
M10Si2 ISO
Zinc plated carbon steel SAE 1010
21 Lockable handle M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
22 Stem seal PEEK
23 Lock-plate Stainless steel AISI 316

M10Si ISO Ball Valve DN¼" to DN2½" TI-P133-58 ST Issue 4


Page 3 of 3

Dimensions (approximate) in mm Kv values


Reduced bore Size ¼" " ½" ¾" 1" 1¼" 1½" 2" 2½"
Size A A1 A2 A3 B2 B3 C2 C3 D D1 D2 E Reduced bore 2.5 2.5 6 10 27 49 70 103 168
¼" 56 52 - - 130 - 63 - 22 - - 8 Full bore 2.5 6.8 17 36 58 89 153 205 -
" 56 52 - - 130 - 63 - 22 - - 8 For conversion Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
½" 63 52 108 130 130 145 66 81 24 89 95 11
¾" 68 60 117 150 130 145 69 84 26 98 105 14 Operating torque (N m)
1" 86 84 127 160 162 162 100 100 31 108 115 21 Size ¼" " ½" ¾" 1" 1¼" 1½" 2" 2½"
1¼" 99 94 140 180 162 162 104 104 37 118 140 25 Reduced bore 3.25 3.25 3.25 5.50 13.25 20 50 60 75
1½" 108 102 165 200 185 185 112 112 41 127 150 31 Full bore 3.25 3.25 5.50 13.25 20 50 60 75 -
2" 124 118 178 230 185 185 120 120 48 152 165 38 The indicated torque values are for valves frequently operated,
2½" 152 152 - - 250 - 140 - 57 - - 51 that are submitted to a maximum differential pressure of 40 bar.
Valves that are subject to long static periods, may require greater
Full bore break-out torque.
Size A A1 A2 A3 B2 B3 C2 C3 D D1 D2 E
¼" 56 58 - - 130 - 63 - 22 - - 8 Safety information, installation and maintenance
" 63 60 - - 130 - 66 - 24 - - 11 For full details see the Installation and Maintenance Instructions
supplied with the product.
½" 68 64 - 130 130 145 69 84 26 - 95 14
¾" 86 84 - 150 162 162 100 100 31 - 105 21
1" 99 98 - 160 162 162 104 104 37 - 115 25 How to order example:
1 off Spirax Sarco ½" screwed BSP M10Si2FB ISO ball valve.
1¼" 108 106 - 180 185 185 112 112 41 - 140 31
1½" 124 124 - 200 185 185 120 120 48 - 150 38
2" 152 152 - 230 250 250 140 140 57 - 165 51 Spare parts
The spare parts available are shown in solid outline. Parts drawn
in broken line are not supplied as spares.
Weights (approximate) in kg
Available spares
Size Reduced bore Full bore
Scrd /BW/SW PN40 ANSI 150 Scrd /BW/SW PN40 Seat, seals and body gasket set 5, 6, 19, 22
¼" 0.65 - - 0.65 - How to order spares
" 0.65 - - 0.72 - Always order spares by using the description given in the column
headed 'Available spares' and state the size and type of ball valve.
½" 0.72 2.30 1.77 0.95 2.60 Example: 1 - Seat, seals and body gasket set for a Spirax Sarco
¾" 0.95 3.20 2.35 1.60 3.80 ½" M10Si2FB ISO ball valve.
1" 1.60 4.20 3.47 2.05 4.70
1¼" 2.05 5.70 4.47 2.75 6.40
1½" 2.75 6.80 5.96 4.25 8.30
2" 4.25 9.50 9.16 7.50 12.80
2½" 7.50 - - - -

B2, B3

C2,
C3

D1, ØE
D2 22
D

6 6
A, A1

A2, A3
A: Scrd and BW
A1: SW
A2: Flanged ANSI 150
A3: Flanged PN40
B2: Scrd, BW and SW
B3: Flanged PN40 and ANSI 150
C2: Scrd, BW and SW
C3: Flanged PN40 and ANSI 150
D: Scrd, BW and SW
D1: Flanged ANSI 150
D2: Flanged PN40
E: All versions 19 5 5 19

M10Si ISO Ball Valve DN¼" to DN2½" TI-P133-58 ST Issue 4


TI-P163-01
ST Issue 6

Cert. No. LRQ 0963008 Fig 12


ISO 9001
SG Iron
Strainer
Description
The Fig 12 is an SG iron screwed Y-type strainer. The standard Size ½" to 2"
stainless steel screen is 0.8 mm perforations. As options, other
perforations and mesh sizes are available as well as monel screens.
The strainer cap can be drilled and tapped for blowdown and drain
valves if required.

Standards
This product fully complies with the requirements of the European
Pressure Equipment Directive 97 / 23 / EC.

Certification
This product is available with a manufacturers' Typical Test Report.
Note: All certification / inspection requirements must be stated at
the time of order placement. 4
Sizes and pipe connections
½", ¾", 1", 1¼", 1½", 2", 2½" and 3" screwed BSP or NPT.

Optional extras
Strainer screens 1
Perforations 1.6, 3 mm
Stainless steel screen
Mesh 40, 100, 200
Perforations 0.8, 3 mm
Monel
Mesh 100 3
Blowdown or drain valve connections. 2
The cap can be drilled to the following sizes to enable a blowdown
or drain valve to be fitted.
Strainer size Blowdown valve Drain valve
Size 2½" and 3"
½" ¼" ¼"
¾" and 1" ½" ½"
1¼" and 1½" 1" ¾"
2" to 3" 1¼" ¾"

Pressure / temperature limits


���
Temperature °C

��� 4
���
Steam 1
��� saturation
�� curve

� � �� �� �� ��
Pressure bar g
The product must not be used in this region.
3
2
Body design conditions PN25 6
PMA Maximum allowable pressure 25 bar g @ 120°C 5
TMA Maximum allowable temperature 260°C @ 19.5 bar g
Minimum allowable temperature -10°C Materials
No. Part Material
Maximum operating pressure
PMO 21 bar g 1 Body SG iron DIN 1693 GGG 40
for saturated steam service
TMO Maximum operating temperature 260°C @ 19.5 bar g 2 Cap SG iron DIN 1693 GGG 40
3 Cap gasket Reinforced exfoliated graphite
½" to 2" -10°C
Minimum operating temperature 4 Strainer screen Stainless steel 316L
2½" and 3" 0°C
Note: For lower operating temperatures consult Spirax Sarco 5 Bolt Carbon steel BS 3692 Gr. 8.8
Designed for a maximum cold hydraulic test pressure of 38 bar g 6 Washer Carbon steel BS 4320 TI Form A

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Kv values For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
Size ½" ¾" 1" 1¼" 1½" 2" 2½" 3"
Perforations 0.8, 1.6 and 3 mm 3.6 11 15.5 26 41 68 82 115
Mesh 40 and 100 3.6 11 15.5 26 41 68 82 115
Mesh 200 3.6 9 13.0 21 35 55 66 93

Dimensions / weights (approximate) in mm and kg Spare parts


The spare parts available are shown in solid outline. Parts drawn
Screening in broken line are not supplied as spares.
Size A B C D area cm² Weight
½" 87 55 79 32 25 0.47 Available spares
¾" 110 65 93 36 42 0.77 Strainer screen 4
(state material, size of perforations or mesh and size of strainer)
1" 125 78 110 48 71 1.40
Cap gasket (packet of 3) 3
1¼" 155 103 140 60 135 2.15
1½" 190 115 153 65 161 3.30 How to order spares
Always order spares by using the description given in the column
2" 230 140 177 76 251 5.10 headed 'Available spares' and state the size and type of strainer
2½" 274 177 230 94 406 7.30 and perforation or mesh required.
Example: 1 - Strainer screen, stainless steel having 0.8 mm
3" 280 183 237 105 406 7.50 perforations for a 1½" Spirax Sarco Fig 12 strainer.

Withdrawal
distance
D

Size ½" to 2"


B
A
3

Safety information, installation and maintenance 2


For full details see the Installation and Maintenance Instructions
(IM-S60-17) supplied with the product.

Warning:
The strainer cap gasket contains a thin stainless steel support ring,
which may cause physical injury if it is not handled and disposed
of carefully.

Installation note:
The strainer should be installed in the direction of flow, as indicated
on the body. On applications involving steam or gases the pocket
should be in the horizontal plane. On liquid systems the pocket Size 2½" and 3"
should point downwards. Suitable isolation valves must be installed
to allow for safe maintenance and trap replacement.
3
Maintenance note:
Maintenance can be completed with the strainer in the pipeline. 4
Disposal:
The product is recyclable. No ecological hazard is anticipated with
disposal of this product providing due care is taken.
6
How to order
Example: 1 off Spirax Sarco 2" Fig 12 SG iron strainer, screwed BSP, 5
with stainless steel screen having 0.8 mm perforations.

Recommended tightening torques


or
Item Qty Size Nm
mm
1 ½" 22 M28 38 - 40
1 ¾" 27 M32 42 - 48
1 1" 32 M42 70 - 80
2 1 1¼" 46 M56 124 - 144
1 1½" 50 M60 164 - 184
1 2" 60 M72 234 - 264
5 4 2½" 19 M12 50 - 55
4 3" 19 M12 50 - 55

Fig 12 SG Iron Strainer TI-P163-01 ST Issue 6


Page 1 of 5

TI-S02-27
ST Issue 8

Cert. No. LRQ 0963008 FT14 and FT14HC


ISO 9001
SG Iron
Ball Float Steam Traps (1" HC, 1¼", 1½" and 2")

FT14HC
1"

FT14
1¼"

FT14-C
FT14
1½" and 2"

Description
The FT14 and FT14HC are iron bodied ball float steam traps having stainless steel working internals and integral automatic air venting
facility. These traps are supplied with horizontal screwed connections only and can be maintained without disturbing the pipework. The
flow direction is as indicated on the valve body.

Available types
FT14 Standard 1¼", 1½" and 2"
High capacity (1" only) - As standard the FT14HC is available Note: These ball float steam traps are available with
FT14HC with flow direction in either left-to-right or right-to-left direction. either 4.5, 10 or 14 bar internals (PMX).
Please state preference when placing an order.

Capsule
The BP99/32 capsule which is used in the FT14 and FT14HC ball float steam traps is suitable for use on 150°C superheat @ 0 bar g
and 50°C superheat @ 32 bar g.
Optional extras will only be supplied if specified at the point of order
A manually adjustable needle valve (designated 'C' on the nomenclature i.e. FT14-C) can be fitted to the trap. This option provides a
steam lock release (SLR) feature in addition to the standard air vent. For further information please consult Spirax Sarco.
The top of the cover can be drilled and tapped up to " BSP or NPT for the purpose of fitting a balance line.
The bottom of the cover can be drilled and tapped " BSP or NPT for the purpose of fitting a drain cock.

Standards
This product fully complies with the requirements of the European Pressure Equipment Directive 97/23/EC.

Certification
This product is available with a manufacturers’ Typical Test Report. Note: All certification/inspection requirements must be stated at the
time of order placement.

Sizes and pipe connections 1" (FT14HC only), 1¼", 1½" and 2" screwed BSP and NPT.

Pressure / temperature limits See page 2 for the pressure / temperature limitations.

Materials See page 3 for the materials list.

Capacities See page 4 for full capacity details.

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2009
Page 2 of 5

Pressure / temperature limits

���

Temperature °C
��� FT14HC 1"
���
PN25 ��� Steam and
��� saturation
curve FT14 1¼"
��

� � �� �� �� ��
Pressure bar g

���
Temperature °C

���

PN16 ��� Steam FT14 1½" and 2"


saturation
curve

� � � � � �� �� �� ��
Pressure bar g

The product must not be used in this region.

The product should not be used in this region as damage to the internals may occur.

Size 1" HC and 1¼" 1½" and 2"

Body design conditions PN25 PN16

PMA Maximum allowable pressure 25 bar g @ 100°C 16 bar g @ 100°C

TMA Maximum allowable temperature 300°C @ 18 bar g 220°C @ 13.5 bar g

Minimum allowable temperature -10°C -10°C

PMO Maximum operating pressure for saturated steam service 21 bar g 14 bar g

TMO Maximum operating temperature 275°C @ 19 bar g 220°C @ 13.5 bar g

Minimum operating temperature


Note: For lower temperatures consult Spirax Sarco 0°C 0°C
Size 1" HC 1¼" 1½" and 2"
4.5 bar FT14HC-4.5 FT14-4.5 FT14-4.5
PMX Maximum differential pressure
10 bar FT14HC-10 FT14-10 FT14-10
14 bar FT14HC-14 FT14-14 FT14-14

Designed for a maximum cold hydraulic test pressure of: 38 bar g 24 bar g

FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
Page 3 of 5

FT14HC
1"

4 FT14
1¼"

2
8
1
17
10 18
7
9
11 6 2 3 17 18 8 4
12
5

7 26
6
5
12
17 18 20 21 19

FT14-C FT14
1½" and 2"

Materials
No. Part Material
1" and 1¼" SG iron BS EN 1563 JS 1030
1 Body
1½" and 2" Cast iron DIN 1691 GG 25
Cover bolts 1" Steel BS 3692 Gr. 8.8
2 Cover bolts 1¼" Steel ASTM A193 B7
Cover bolts & nuts 1½" and 2" Steel BS 3692 Gr. 8.8
3 Cover gasket Reinforced exfoliated graphite
1" and 1¼" SG iron BS EN 1563 JS 1030
4 Cover
1½" and 2" Cast iron DIN 1961 GG 25
Valve seat 1" and 1¼" Stainless steel BS 970 431 S29
5
Main valve assembly with erosion deflector 1½" and 2" Stainless steel BS 3146 Part 2 ANC 2
Valve seat gasket 1" and 1¼" Stainless steel BS 1449 304 S11
6
Main valve assembly gasket 1½" and 2" Reinforced exfoliated graphite
Pivot frame assembly set screws 1" and 1¼" Stainless steel BS 4183 18/8
7 Bolts 1½" Stainless steel ISO 3506-2: A2-70
Main valve assembly bolts
Studs and nuts 2" Stainless steel BS 6105 A4-80
8 Ball float and lever Stainless steel BS 1449 304 S16
9 Support frame 1" and 1¼" Stainless steel BS 1449 304 S16
10 Pivot frame 1" and 1¼" Stainless steel BS 1449 304 S16
11 Pivot pin 1" and 1¼" Stainless steel
12 Erosion deflector Stainless steel BS 970 431 S29
17 Air vent assembly Stainless steel
18 Air vent seat gasket Stainless steel BS 1449 304 S11
19 SLR assembly Stainless steel BS 970 303 S21
20 SLR gasket Mild steel BS 1449 CS4
21 SLR seal Graphite
26 Inlet plate 1½" and 2" only Stainless steel BS 1449 304 S16

FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
Page 4 of 5

Capacities
�� ���

�� ���

�� ���
� ���
� ��� ��
� ��� � ����
���
���
� ���

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� ��� ���
� ���
�� ���
� ���


���
� ���
���
Condensate kg / h

� ��� �
��
���
� ���
�����

����
� ��
���
��
��
���
� ���
�� ��� � ���
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��� ��
��
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���
��� ���
��
���
���

���
���
� ���
�� �

���
��� � ���
� ����
�� ���
� � �� ���
�� �
���
��� ��
���
��
����
���
� ���
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���

���
��� ��� ��� ��� ��� ��� � � � � � � � � � �� ��

Differential pressure bar (x 100 = kPa)

Additional cold water capacities from the thermostatic air vent under start-up conditions
Capacities shown above are based on condensate at saturation temperature. Under start-up conditions when the condensate is cold
the internal thermostatic air vent will be open and provides additional capacity to the main valve. The following table gives the minimum
additional cold water capacities from the air vent.

P (bar) 0.5 1 2 3 4.5 7 10 14


Minimum additional cold water capacity (kg / h)
1" HC 580 600 650 670 700 1 000 1 300 1 600
1¼, 1½" and 2" 580 600 650 670 700 1 000 1 300 1 600

FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
Page 5 of 5

Dimensions / weights (approximate) in mm and kg Spare parts


The spare parts available are shown in solid outlines. Parts drawn
Size A B C D E F G Weight in broken lines are not supplied as spares.
1" HC 120 110 80 195 160 220 115 6.8 Available spares
1¼" 120 110 80 195 160 220 115 6.9 with float (1" and 1¼") 5, 6, 7, 8, 9, 10, 11
1½" 270 130 108 248 200 270 115 17.5 Main valve assembly
with erosion deflector (1½" and 2") 5, 6, 7, 26
2" 300 138 125 250 200 288 140 22.0 Ball float (1½" and 2") 8
Air vent assembly 17, 18
1½" and 2" shown
F Manually adjustable needle valve (SLR) 17, 18, 19, 20, 21
and air vent assembly
Complete set of gaskets (packet of 3 sets) 3, 6, 18, 20
B Note: The erosion deflector on the 1" and 1¼" is pressed into the
body during manufacture and is not available as a spare.
How to order spares
C Always order spares by using the description given in the column
headed 'Available spares' and state the size and type of trap.
Example: 1 - Air vent assembly for a Spirax Sarco 2" FT14-4.5
ball float steam trap.
G
A D E Recommended tightening torques
Withdrawal
distance or
Item Size Nm
mm
Safety information, installation and maintenance
For full details see the Installation and Maintenance Instructions 1" 17 M10 x 30 29 - 33
(IM-S02-30) supplied with the product. 1¼" 14* M10 x 30 29 - 33
Installation note: 2
1½" 19 M12 x 60 60 - 66
The FT14 must be installed with the direction of flow as indicated
on the body, and with the float arm in a horizontal plane so that it 2" 24 M16 x 70 80 - 88
rises and falls vertically.
5 1" and 1¼" 17 - 40 - 45
Disposal
This product is recyclable. No ecological hazard is anticipated with 1" and 1¼" - M5 x 20 10 - 12
the disposal of this product providing due care is taken. 7 1½" 10 M6 x 20 10 - 12
2" 13 M8 x 20 20 - 24
How to order
Example: 1 off Spirax Sarco 1" screwed BSP FT14HC-14 ball 17 - 17 - 50 - 55
float steam trap having an SG iron body and cover, with
thermostatic air vent - flow direction left-to-right. The cover is to 19 - 21 - 40 - 45
be suitable for tapping " for drain/balance pipe connection. *Note: Reduced A/F bolt head required

Steam lock
release assembly 2 Dowel 3 18 Air vent assembly
17
19 + 21

20

6 5 10 8
11 9 7 6 26 5 7 8
Main valve assembly Main valve assembly
with float (1½" and 2")
(1" and 1¼") (horizontal assembly shown)

FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
TI-P029-01
ST Issue 7

Cert. No. LRQ 0963008 LCV1


ISO 9001
Bronze
Lift Check Valve
Description
The LCV1 is a bronze lift check valve which is installed in horizontal
lines to prevent reverse flow. 3
Standards
This product fully complies with the requirements of the European
Pressure Equipment Directive 97/23/EC.
Certification 1
This product is available with certification to EN 10204 2.2.
Note: All certification /inspection requirements must be stated at
the time of order placement.
2
Sizes and pipe connections
½", ¾", 1", 1¼", 1½", 2" and 3".
Screwed BSP or NPT

Pressure / temperature limits


250
Temperature °C

200
150
100 Steam
saturation
50 curve
0
0 2 4 6 8 10 12 14 16
Pressure bar g Materials
The product must not be used in this region. No. Part Material
1 Body Bronze EN 1982 CC491K
Body design conditions PN16
2 Cone Brass BS 2874 CZ 114
PMA Maximum allowable pressure 16 bar g @ 180°C
3 Cap Brass EN 12165 CW617N
TMA Maximum allowable temperature 250°C @ 8 bar g
4* Spring Stainless steel BS 2056 302 S26
Minimum allowable temperature -29°C
* Not illustrated
PMO Maximum operating pressure 14 bar g
for saturated steam service
Kv values
TMO Maximum operating temperature 250°C @ 8 bar g
Size ½" ¾" 1" 1¼" 1½" 2" 3"
Minimum operating temperature 0°C
Kv 1.9 4.3 8.5 11.9 18.8 30.8 68.4
Note: For lower operating temperatures consult Spirax Sarco.
Designed for a maximum cold hydraulic test pressure of 28 bar g For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156

Opening pressures in mbar


Dimensions /weights (approximate) in mm and kg Without springs ÚFlow pressures
Size A B C D Weight Size ½" ¾" 1" 1¼" 1½ 2"
½" 53 46 18 36 0.2 Ú 6.2 7.4 6.5 7.1 7.1 6.9
¾" 71 58 20 41 0.5 With springs fitted the opening pressure is the same as the spring
1" 86 71 28 56 0.8 strength.
1¼" 109 71 28 56 0.8
1½" 109 91 36 71 1.9
Safety information, installation and maintenance
For full details see the Installation and Maintenance Instructions
2" 135 104 43 86 2.7 (IM-P029-06) supplied with the product.
3" 180 152 61 122 6.9 Installation note:
Always install the LCV1 horizontally with the flow in the direction
A D indicated on the body.

Disposal
This product is recyclable. No ecological hazard is anticipated with
the disposal of this product, providing due care is taken.

Spare parts
B There are no spare parts available for this product.

C
How to order
Example: 1 off Spirax Sarco 1¼" LCV1 lift check valve having
screwed BSP connections.

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification. © Copyright 2005
;ϬϲͿWZ^ĨŽƌ&ĞĞĚdĂŶŬ
TI-P023-26
ST Issue 9

Cert. No. LRQ 0963008 S13


ISO 9001
SG Iron
Separator (Flanged)

Description Pressure / temperature limits (ISO 6552)


The S13 separator is an SG iron baffle type separator used for B C
the removal of entrained liquids in steam, compressed air or ���
gas systems. The fitting of insulation jackets will increase the ���
Temperature °C

A
performance of the separator.
Standards ���
This product fully complies with the requirements of the European
Pressure Equipment Directive 97 /23 /EC. ���
Certification
This product is available with a manufacturers' Typical Test Report. �
A B D
Note: All certification / inspection requirements must be stated at ���
the time of order placement. � � �� �� �� ��
Pressure bar g
Sizes and pipe connections The product must not be used in this region.
DN40, DN50, DN65, DN80, DN100, DN125, DN150 and DN200.
Flanged EN 1092 PN16 and PN25 with screwed BSP drain. A -A Flanged JIS 10K
Flanged JIS /KS 10K with screwed BSP drain. B-B Flanged EN 1092 PN16
Flanged JIS /KS 20K with screwed BSP drain - DN40 , DN50, DN65 B - C - D Flanged EN 1092 PN25 and JIS 20K
and DN200 only. Note: S13 flanged type separators may be supplied with a lower
pressure rating than that cast into the body. Reference should be
Materials made to the appropriate operating chart to determine the actual
product limitations.
No. Part Material Body design conditions PN25
PMA Maximum allowable pressure 25 bar g @ 100°C
TMA Maximum allowable temperature 350°C @ 14 bar g
1 Body SG iron DIN 1693 GGG40
ASTM A395 Minimum allowable temperature -10°C
Maximum operating JIS/KS 10K 12.3 bar g
PMO pressure for saturated PN16 13.7 bar g
2 Plug Carbon steel 1.0460 (C22.8) steam service PN25 and JIS/KS 20K 21.3 bar g
TMO Maximum operating temperature 350°C @ 14 bar g
Minimum operating temperature -10°C
3 Gasket Reinforced exfoliated graphite
Note: For lower operating temperatures consult Spirax Sarco
JIS/KS 10K 20.4 bar g
Designed for a maximum cold
4 Drain reducing bush Forged carbon steel ASTM A105 PN16 24.0 bar g
hydraulic test pressure of:
PN25 and JIS/KS 20K 37.5 bar g

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Dimensions, weight and volumes Recommended tightening torques
(approximate) in mm, kg and litres
or
Size A B C D E F G Weight Volume Item Size Nm
mm
DN40 111 156 89 365 ½" 1" 94 14 1.6
DN40 46 A /F M56 150 - 165
DN50 146 205 117 456 ½" 1" 98 25 3.2
DN50 46 A /F M56 150 - 165
DN65 178 249 146 406 ¾" 1½" 98 28 4.6
DN65 46 A /F M56 150 - 165
DN80 178 252 152 483 1" 1½" 98 36 6.5
DN80 60 A /F M72 190 - 210
DN100 223 315 197 692 1" 1½" 118 60 13.5 2
DN100 60 A /F M72 190 - 210
DN125 226 397 381 706 1" 1½" 121 128 38.5 DN125 60 A /F M72 190 - 210
DN150 226 397 381 706 1" 1½" 121 130 42.5 DN150 60 A /F M72 190 - 210
DN200 308 502 426 762 1½" 1½" 140 190 68.0 DN200 60 A /F M72 190 - 210

2 Inspection opening

Separator drain trapping F

G Drain E
D C

Safety information, installation and maintenance


For full details see the Installation and Maintenance Instructions (IM-P023-55) supplied with the product.
Installation note:
Install in a horizontal pipeline with the drain directly below. Note: To ensure that any separated liquid is drained away quickly, a suitable
liquid drainer or steam trap must be connected to the drain connection 'E' - consult Spirax Sarco for further details.
Disposal
This product is recyclable. No ecological hazard is anticipated with the disposal of this product, providing due care is taken.

How to order
Example: 1 off DN50 Spirax Sarco S13 separator with SG iron body having flanged EN 1092 PN16 connections.

S13 SG Iron Separator (Flanged) TI-P023-26 ST Issue 9


Page 1 of 3

TI-P133-58
ST Issue 4

Cert. No. LRQ 0963008 M10Si ISO


ISO 9001
Ball Valve
DN¼" to DN2½"

Description Sizes and pipe connections


The M10Si ISO three-piece body ball valve has been designed ¼", ", ½", ¾", 1", 1¼", 1½", 2", (2½" only available with reduced bore).
for use as an isolating valve, not a control valve, has a lockable Screwed BSP, BSPT, NPT, BW, SW full bore and reduced bore.
handle as standard and can be serviced without removal from DN15 to DN50 (DN65 only available with reduced bore).
the pipeline (screwed and welded versions only). It can be used Flanged PN40, ANSI 150 and ANSI 300 full bore and reduced bore.
for steam and other industrial fluids for services ranging from
vacuum to the higher temperatures and pressures.
Pressure / temperature limits
ISO mounting A
The integral ISO body mounting allows the valve to be automated ���
without losing seal integrity, as the body does not require
disassembly. Manual to remote control may therefore be easily ���
Temperature °C

accomplished by the ISO range of Spirax Sarco ball valves. ���


Available types ��� Steam
M10Si2_ _ ISO Zinc plated carbon steel body, PDR 0.8 seats. saturation
�� curve
M10Si3_ _ ISO Stainless steel body, PDR 0.8 seats. �
��� B C
M10Si4_ _ ISO Complete stainless steel, PDR 0.8 seats.
� �� �� �� �� ���
Note: The nomenclature will be followed with either FB (full bore) Pressure bar g
or RB (reduced bore).
Standards The product must not be used in this region.
This product fully complies with the requirements of the
European Pressure Equipment Directive 97 / 23 / EC and carries A - B 2" FB and 2½" RB only
the mark when so required. A - C ¼" - 1½" FB, RB and 2" RB
Certification Note: The flange standard may restrict the maximum operating
This product is available with certification to EN 10204 3.1. pressure. Please check with Spirax Sarco.
Note: All certification / inspection requirements must be stated
at the time of order placement.
PMA Maximum allowable pressure 100 bar g @ 60°C
Options TMA Maximum allowable temperature 260°C @ 0 bar g
• Self-venting ball. Minimum allowable temperature -29°C
• Extended stems 50 mm (2") and 100 mm (4") to allow full insulation.
• Oval handle for confined spaces. Ideal for trap modules. Maximum operating pressure
PMO 17.5 bar g
for saturated steam service
Technical data TMO Maximum operating temperature 260°C @ 0 bar g
Flow characteristic Modified linear Minimum operating temperature -29°C
Port Full and reduced bore versions Note: For lower operating temperatures consult Spirax Sarco
Leakage test procedure to ISO 5208 (Rate A) / EN 12266-1 (Rate A) PMX Maximum differential pressure is limited to the PMO
Antistatic device Complies with ISO 7121 and BS 5351 Designed for a maximum cold hydraulic test pressure of 150 bar g

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Page 2 of 3

14 12 21 18 11 4 9, 20 18

23
8
16
6, 7, 22
15
3
2
1
5
19

Materials
No. Part Material
M10Si2 ISO Zinc plated carbon steel ASTM A105
1 Body M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
M10Si2 ISO Zinc plated carbon steel ASTM A105
2 Cap M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
3 Ball Stainless steel AISI 316
4 Stem Stainless steel AISI 316
5 Seat Carbon / graphite reinforced PTFE PDR 0.8
6 Stem seal Reinforced PTFE antistatic
M10Si2 ISO
Zinc plated carbon steel SAE 1010
7 Separator M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
8 Belleville washer Stainless steel AISI 301
M10Si2 ISO
Zinc plated carbon steel SAE 1010
9 Nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
10 Name-plate - DN (Not shown) Stainless steel AISI 430
M10Si2 ISO
Zinc plated carbon steel SAE 1010
11 Stem nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
12 Lever M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
13 Name-plate (Not shown) Stainless steel AISI 430
14 Grip Vinyl
M10Si2 ISO
Zinc plated carbon steel Grade 5
15 Bolts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
16 Nuts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
17 Studs M10Si4 ISO Stainless steel AISI 316
Note: Item 17 can not be shown as it is only applicable to welded versions
M10Si2 ISO
Zinc plated carbon steel SAE 12L 14
18 Stop screw M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
19 Body/cap gasket 'O' ring EPDM geothermal
20 Nut locker Stainless steel AISI 316
M10Si2 ISO
Zinc plated carbon steel SAE 1010
21 Lockable handle M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
22 Stem seal PEEK
23 Lock-plate Stainless steel AISI 316

M10Si ISO Ball Valve DN¼" to DN2½" TI-P133-58 ST Issue 4


Page 3 of 3

Dimensions (approximate) in mm Kv values


Reduced bore Size ¼" " ½" ¾" 1" 1¼" 1½" 2" 2½"
Size A A1 A2 A3 B2 B3 C2 C3 D D1 D2 E Reduced bore 2.5 2.5 6 10 27 49 70 103 168
¼" 56 52 - - 130 - 63 - 22 - - 8 Full bore 2.5 6.8 17 36 58 89 153 205 -
" 56 52 - - 130 - 63 - 22 - - 8 For conversion Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
½" 63 52 108 130 130 145 66 81 24 89 95 11
¾" 68 60 117 150 130 145 69 84 26 98 105 14 Operating torque (N m)
1" 86 84 127 160 162 162 100 100 31 108 115 21 Size ¼" " ½" ¾" 1" 1¼" 1½" 2" 2½"
1¼" 99 94 140 180 162 162 104 104 37 118 140 25 Reduced bore 3.25 3.25 3.25 5.50 13.25 20 50 60 75
1½" 108 102 165 200 185 185 112 112 41 127 150 31 Full bore 3.25 3.25 5.50 13.25 20 50 60 75 -
2" 124 118 178 230 185 185 120 120 48 152 165 38 The indicated torque values are for valves frequently operated,
2½" 152 152 - - 250 - 140 - 57 - - 51 that are submitted to a maximum differential pressure of 40 bar.
Valves that are subject to long static periods, may require greater
Full bore break-out torque.
Size A A1 A2 A3 B2 B3 C2 C3 D D1 D2 E
¼" 56 58 - - 130 - 63 - 22 - - 8 Safety information, installation and maintenance
" 63 60 - - 130 - 66 - 24 - - 11 For full details see the Installation and Maintenance Instructions
supplied with the product.
½" 68 64 - 130 130 145 69 84 26 - 95 14
¾" 86 84 - 150 162 162 100 100 31 - 105 21
1" 99 98 - 160 162 162 104 104 37 - 115 25 How to order example:
1 off Spirax Sarco ½" screwed BSP M10Si2FB ISO ball valve.
1¼" 108 106 - 180 185 185 112 112 41 - 140 31
1½" 124 124 - 200 185 185 120 120 48 - 150 38
2" 152 152 - 230 250 250 140 140 57 - 165 51 Spare parts
The spare parts available are shown in solid outline. Parts drawn
in broken line are not supplied as spares.
Weights (approximate) in kg
Available spares
Size Reduced bore Full bore
Scrd /BW/SW PN40 ANSI 150 Scrd /BW/SW PN40 Seat, seals and body gasket set 5, 6, 19, 22
¼" 0.65 - - 0.65 - How to order spares
" 0.65 - - 0.72 - Always order spares by using the description given in the column
headed 'Available spares' and state the size and type of ball valve.
½" 0.72 2.30 1.77 0.95 2.60 Example: 1 - Seat, seals and body gasket set for a Spirax Sarco
¾" 0.95 3.20 2.35 1.60 3.80 ½" M10Si2FB ISO ball valve.
1" 1.60 4.20 3.47 2.05 4.70
1¼" 2.05 5.70 4.47 2.75 6.40
1½" 2.75 6.80 5.96 4.25 8.30
2" 4.25 9.50 9.16 7.50 12.80
2½" 7.50 - - - -

B2, B3

C2,
C3

D1, ØE
D2 22
D

6 6
A, A1

A2, A3
A: Scrd and BW
A1: SW
A2: Flanged ANSI 150
A3: Flanged PN40
B2: Scrd, BW and SW
B3: Flanged PN40 and ANSI 150
C2: Scrd, BW and SW
C3: Flanged PN40 and ANSI 150
D: Scrd, BW and SW
D1: Flanged ANSI 150
D2: Flanged PN40
E: All versions 19 5 5 19

M10Si ISO Ball Valve DN¼" to DN2½" TI-P133-58 ST Issue 4


TI-P163-01
ST Issue 6

Cert. No. LRQ 0963008 Fig 12


ISO 9001
SG Iron
Strainer
Description
The Fig 12 is an SG iron screwed Y-type strainer. The standard Size ½" to 2"
stainless steel screen is 0.8 mm perforations. As options, other
perforations and mesh sizes are available as well as monel screens.
The strainer cap can be drilled and tapped for blowdown and drain
valves if required.

Standards
This product fully complies with the requirements of the European
Pressure Equipment Directive 97 / 23 / EC.

Certification
This product is available with a manufacturers' Typical Test Report.
Note: All certification / inspection requirements must be stated at
the time of order placement. 4
Sizes and pipe connections
½", ¾", 1", 1¼", 1½", 2", 2½" and 3" screwed BSP or NPT.

Optional extras
Strainer screens 1
Perforations 1.6, 3 mm
Stainless steel screen
Mesh 40, 100, 200
Perforations 0.8, 3 mm
Monel
Mesh 100 3
Blowdown or drain valve connections. 2
The cap can be drilled to the following sizes to enable a blowdown
or drain valve to be fitted.
Strainer size Blowdown valve Drain valve
Size 2½" and 3"
½" ¼" ¼"
¾" and 1" ½" ½"
1¼" and 1½" 1" ¾"
2" to 3" 1¼" ¾"

Pressure / temperature limits


���
Temperature °C

��� 4
���
Steam 1
��� saturation
�� curve

� � �� �� �� ��
Pressure bar g
The product must not be used in this region.
3
2
Body design conditions PN25 6
PMA Maximum allowable pressure 25 bar g @ 120°C 5
TMA Maximum allowable temperature 260°C @ 19.5 bar g
Minimum allowable temperature -10°C Materials
No. Part Material
Maximum operating pressure
PMO 21 bar g 1 Body SG iron DIN 1693 GGG 40
for saturated steam service
TMO Maximum operating temperature 260°C @ 19.5 bar g 2 Cap SG iron DIN 1693 GGG 40
3 Cap gasket Reinforced exfoliated graphite
½" to 2" -10°C
Minimum operating temperature 4 Strainer screen Stainless steel 316L
2½" and 3" 0°C
Note: For lower operating temperatures consult Spirax Sarco 5 Bolt Carbon steel BS 3692 Gr. 8.8
Designed for a maximum cold hydraulic test pressure of 38 bar g 6 Washer Carbon steel BS 4320 TI Form A

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Kv values For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
Size ½" ¾" 1" 1¼" 1½" 2" 2½" 3"
Perforations 0.8, 1.6 and 3 mm 3.6 11 15.5 26 41 68 82 115
Mesh 40 and 100 3.6 11 15.5 26 41 68 82 115
Mesh 200 3.6 9 13.0 21 35 55 66 93

Dimensions / weights (approximate) in mm and kg Spare parts


The spare parts available are shown in solid outline. Parts drawn
Screening in broken line are not supplied as spares.
Size A B C D area cm² Weight
½" 87 55 79 32 25 0.47 Available spares
¾" 110 65 93 36 42 0.77 Strainer screen 4
(state material, size of perforations or mesh and size of strainer)
1" 125 78 110 48 71 1.40
Cap gasket (packet of 3) 3
1¼" 155 103 140 60 135 2.15
1½" 190 115 153 65 161 3.30 How to order spares
Always order spares by using the description given in the column
2" 230 140 177 76 251 5.10 headed 'Available spares' and state the size and type of strainer
2½" 274 177 230 94 406 7.30 and perforation or mesh required.
Example: 1 - Strainer screen, stainless steel having 0.8 mm
3" 280 183 237 105 406 7.50 perforations for a 1½" Spirax Sarco Fig 12 strainer.

Withdrawal
distance
D

Size ½" to 2"


B
A
3

Safety information, installation and maintenance 2


For full details see the Installation and Maintenance Instructions
(IM-S60-17) supplied with the product.

Warning:
The strainer cap gasket contains a thin stainless steel support ring,
which may cause physical injury if it is not handled and disposed
of carefully.

Installation note:
The strainer should be installed in the direction of flow, as indicated
on the body. On applications involving steam or gases the pocket
should be in the horizontal plane. On liquid systems the pocket Size 2½" and 3"
should point downwards. Suitable isolation valves must be installed
to allow for safe maintenance and trap replacement.
3
Maintenance note:
Maintenance can be completed with the strainer in the pipeline. 4
Disposal:
The product is recyclable. No ecological hazard is anticipated with
disposal of this product providing due care is taken.
6
How to order
Example: 1 off Spirax Sarco 2" Fig 12 SG iron strainer, screwed BSP, 5
with stainless steel screen having 0.8 mm perforations.

Recommended tightening torques


or
Item Qty Size Nm
mm
1 ½" 22 M28 38 - 40
1 ¾" 27 M32 42 - 48
1 1" 32 M42 70 - 80
2 1 1¼" 46 M56 124 - 144
1 1½" 50 M60 164 - 184
1 2" 60 M72 234 - 264
5 4 2½" 19 M12 50 - 55
4 3" 19 M12 50 - 55

Fig 12 SG Iron Strainer TI-P163-01 ST Issue 6


Page 1 of 5

TI-S02-27
ST Issue 8

Cert. No. LRQ 0963008 FT14 and FT14HC


ISO 9001
SG Iron
Ball Float Steam Traps (1" HC, 1¼", 1½" and 2")

FT14HC
1"

FT14
1¼"

FT14-C
FT14
1½" and 2"

Description
The FT14 and FT14HC are iron bodied ball float steam traps having stainless steel working internals and integral automatic air venting
facility. These traps are supplied with horizontal screwed connections only and can be maintained without disturbing the pipework. The
flow direction is as indicated on the valve body.

Available types
FT14 Standard 1¼", 1½" and 2"
High capacity (1" only) - As standard the FT14HC is available Note: These ball float steam traps are available with
FT14HC with flow direction in either left-to-right or right-to-left direction. either 4.5, 10 or 14 bar internals (PMX).
Please state preference when placing an order.

Capsule
The BP99/32 capsule which is used in the FT14 and FT14HC ball float steam traps is suitable for use on 150°C superheat @ 0 bar g
and 50°C superheat @ 32 bar g.
Optional extras will only be supplied if specified at the point of order
A manually adjustable needle valve (designated 'C' on the nomenclature i.e. FT14-C) can be fitted to the trap. This option provides a
steam lock release (SLR) feature in addition to the standard air vent. For further information please consult Spirax Sarco.
The top of the cover can be drilled and tapped up to " BSP or NPT for the purpose of fitting a balance line.
The bottom of the cover can be drilled and tapped " BSP or NPT for the purpose of fitting a drain cock.

Standards
This product fully complies with the requirements of the European Pressure Equipment Directive 97/23/EC.

Certification
This product is available with a manufacturers’ Typical Test Report. Note: All certification/inspection requirements must be stated at the
time of order placement.

Sizes and pipe connections 1" (FT14HC only), 1¼", 1½" and 2" screwed BSP and NPT.

Pressure / temperature limits See page 2 for the pressure / temperature limitations.

Materials See page 3 for the materials list.

Capacities See page 4 for full capacity details.

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2009
Page 2 of 5

Pressure / temperature limits

���

Temperature °C
��� FT14HC 1"
���
PN25 ��� Steam and
��� saturation
curve FT14 1¼"
��

� � �� �� �� ��
Pressure bar g

���
Temperature °C

���

PN16 ��� Steam FT14 1½" and 2"


saturation
curve

� � � � � �� �� �� ��
Pressure bar g

The product must not be used in this region.

The product should not be used in this region as damage to the internals may occur.

Size 1" HC and 1¼" 1½" and 2"

Body design conditions PN25 PN16

PMA Maximum allowable pressure 25 bar g @ 100°C 16 bar g @ 100°C

TMA Maximum allowable temperature 300°C @ 18 bar g 220°C @ 13.5 bar g

Minimum allowable temperature -10°C -10°C

PMO Maximum operating pressure for saturated steam service 21 bar g 14 bar g

TMO Maximum operating temperature 275°C @ 19 bar g 220°C @ 13.5 bar g

Minimum operating temperature


Note: For lower temperatures consult Spirax Sarco 0°C 0°C
Size 1" HC 1¼" 1½" and 2"
4.5 bar FT14HC-4.5 FT14-4.5 FT14-4.5
PMX Maximum differential pressure
10 bar FT14HC-10 FT14-10 FT14-10
14 bar FT14HC-14 FT14-14 FT14-14

Designed for a maximum cold hydraulic test pressure of: 38 bar g 24 bar g

FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
Page 3 of 5

FT14HC
1"

4 FT14
1¼"

2
8
1
17
10 18
7
9
11 6 2 3 17 18 8 4
12
5

7 26
6
5
12
17 18 20 21 19

FT14-C FT14
1½" and 2"

Materials
No. Part Material
1" and 1¼" SG iron BS EN 1563 JS 1030
1 Body
1½" and 2" Cast iron DIN 1691 GG 25
Cover bolts 1" Steel BS 3692 Gr. 8.8
2 Cover bolts 1¼" Steel ASTM A193 B7
Cover bolts & nuts 1½" and 2" Steel BS 3692 Gr. 8.8
3 Cover gasket Reinforced exfoliated graphite
1" and 1¼" SG iron BS EN 1563 JS 1030
4 Cover
1½" and 2" Cast iron DIN 1961 GG 25
Valve seat 1" and 1¼" Stainless steel BS 970 431 S29
5
Main valve assembly with erosion deflector 1½" and 2" Stainless steel BS 3146 Part 2 ANC 2
Valve seat gasket 1" and 1¼" Stainless steel BS 1449 304 S11
6
Main valve assembly gasket 1½" and 2" Reinforced exfoliated graphite
Pivot frame assembly set screws 1" and 1¼" Stainless steel BS 4183 18/8
7 Bolts 1½" Stainless steel ISO 3506-2: A2-70
Main valve assembly bolts
Studs and nuts 2" Stainless steel BS 6105 A4-80
8 Ball float and lever Stainless steel BS 1449 304 S16
9 Support frame 1" and 1¼" Stainless steel BS 1449 304 S16
10 Pivot frame 1" and 1¼" Stainless steel BS 1449 304 S16
11 Pivot pin 1" and 1¼" Stainless steel
12 Erosion deflector Stainless steel BS 970 431 S29
17 Air vent assembly Stainless steel
18 Air vent seat gasket Stainless steel BS 1449 304 S11
19 SLR assembly Stainless steel BS 970 303 S21
20 SLR gasket Mild steel BS 1449 CS4
21 SLR seal Graphite
26 Inlet plate 1½" and 2" only Stainless steel BS 1449 304 S16

FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
Page 4 of 5

Capacities
�� ���

�� ���

�� ���
� ���
� ��� ��
� ��� � ����
���
���
� ���

� ���

� ��� ���
� ���
�� ���
� ���


���
� ���
���
Condensate kg / h

� ��� �
��
���
� ���
�����

����
� ��
���
��
��
���
� ���
�� ��� � ���
��� ��� � ���
��� ��
��
�� ��
��� ����
���
��� ���
��
���
���

���
���
� ���
�� �

���
��� � ���
� ����
�� ���
� � �� ���
�� �
���
��� ��
���
��
����
���
� ���
� ���
���

���
��� ��� ��� ��� ��� ��� � � � � � � � � � �� ��

Differential pressure bar (x 100 = kPa)

Additional cold water capacities from the thermostatic air vent under start-up conditions
Capacities shown above are based on condensate at saturation temperature. Under start-up conditions when the condensate is cold
the internal thermostatic air vent will be open and provides additional capacity to the main valve. The following table gives the minimum
additional cold water capacities from the air vent.

P (bar) 0.5 1 2 3 4.5 7 10 14


Minimum additional cold water capacity (kg / h)
1" HC 580 600 650 670 700 1 000 1 300 1 600
1¼, 1½" and 2" 580 600 650 670 700 1 000 1 300 1 600

FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
Page 5 of 5

Dimensions / weights (approximate) in mm and kg Spare parts


The spare parts available are shown in solid outlines. Parts drawn
Size A B C D E F G Weight in broken lines are not supplied as spares.
1" HC 120 110 80 195 160 220 115 6.8 Available spares
1¼" 120 110 80 195 160 220 115 6.9 with float (1" and 1¼") 5, 6, 7, 8, 9, 10, 11
1½" 270 130 108 248 200 270 115 17.5 Main valve assembly
with erosion deflector (1½" and 2") 5, 6, 7, 26
2" 300 138 125 250 200 288 140 22.0 Ball float (1½" and 2") 8
Air vent assembly 17, 18
1½" and 2" shown
F Manually adjustable needle valve (SLR) 17, 18, 19, 20, 21
and air vent assembly
Complete set of gaskets (packet of 3 sets) 3, 6, 18, 20
B Note: The erosion deflector on the 1" and 1¼" is pressed into the
body during manufacture and is not available as a spare.
How to order spares
C Always order spares by using the description given in the column
headed 'Available spares' and state the size and type of trap.
Example: 1 - Air vent assembly for a Spirax Sarco 2" FT14-4.5
ball float steam trap.
G
A D E Recommended tightening torques
Withdrawal
distance or
Item Size Nm
mm
Safety information, installation and maintenance
For full details see the Installation and Maintenance Instructions 1" 17 M10 x 30 29 - 33
(IM-S02-30) supplied with the product. 1¼" 14* M10 x 30 29 - 33
Installation note: 2
1½" 19 M12 x 60 60 - 66
The FT14 must be installed with the direction of flow as indicated
on the body, and with the float arm in a horizontal plane so that it 2" 24 M16 x 70 80 - 88
rises and falls vertically.
5 1" and 1¼" 17 - 40 - 45
Disposal
This product is recyclable. No ecological hazard is anticipated with 1" and 1¼" - M5 x 20 10 - 12
the disposal of this product providing due care is taken. 7 1½" 10 M6 x 20 10 - 12
2" 13 M8 x 20 20 - 24
How to order
Example: 1 off Spirax Sarco 1" screwed BSP FT14HC-14 ball 17 - 17 - 50 - 55
float steam trap having an SG iron body and cover, with
thermostatic air vent - flow direction left-to-right. The cover is to 19 - 21 - 40 - 45
be suitable for tapping " for drain/balance pipe connection. *Note: Reduced A/F bolt head required

Steam lock
release assembly 2 Dowel 3 18 Air vent assembly
17
19 + 21

20

6 5 10 8
11 9 7 6 26 5 7 8
Main valve assembly Main valve assembly
with float (1½" and 2")
(1" and 1¼") (horizontal assembly shown)

FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
TI-P601-18
ST Issue 4

Cert. No. LRQ 0963008 DCV41


ISO 9001
Austenitic Stainless Steel
Disc Check Valve
Description 2 3 4 1
DCV41 is an austenitic stainless steel disc check valve with
screwed or socket weld end connections. Its function is to prevent
reverse flow on a wide variety of fluids for applications in process
lines, hot water systems, steam and condensate systems. For
oils and gases, a Viton seat is available and for water an EPDM
seat is available. Soft seat versions provide a zero leakage rate
or bubble tight shut-off, i.e. they meet DIN 3230 BN1 and DIN
3230 BO1, provided a differential pressure exists (Note: Soft
seat options are not available with socket weld ends). The
shut-off of the standard valve conforms to DIN 3230 BN2. When
a heavy duty spring is installed with an EPDM seat, the valve is
suitable for boiler feedwater check applications.
A high temperature spring version is available to operate at 400°C. Æ
Sizes and pipe connections
½", ¾" and 1" screwed BSP to BS 21 female taper, screwed NPT to
ANSI B 1.20.1 and socket weld to ANSI B 16.11 Class 3000.
Optional extras
Heavy duty springs (700 mbar opening pressure) for boiler feed
applications.
High temperature spring.
Viton soft seats for oil and gas applications - screwed connections only
EPDM soft seals for water applications - screwed connections only
Limiting conditions
Body design condition PN50
PMO - Maximum operating pressure 50 bar g
With metal seat and standard spring 300°C Soft seat option (screwed connections only)
TMO - With metal seat and high temperature spring 400°C
Maximum
operating Without spring 400°C
temperature Viton seat 250°C
EPDM seat 150°C
Minimum With metal seat -29°C
operating With viton seat -15 to +250°C
temperature With EPDM seat -29 to +250°C
Designed for a maximum cold hydraulic test pressure of 76 bar g
Note: Special testing to allow lower temperature operation can be
Æ
provided at extra cost. Consult Spirax Sarco.
Operating range
400 A
Temperature °C

B
300
E C
200
Steam
100 saturation
curve D
0
0 20 10 30 40 50
Pressure bar g Certification
This product must not be used in this region. The product is available with certification to EN 10204 3.1.B for
body as standard.
A-B-D High temperature spring and without spring
E-C-D Standard spring
Standards
Materials Designed and manufactured in accordance with BS 7438.
No.Part Material Standard shut-off
1 Body Austenitic stainless steel ASTM A351 CF3M Standard valves conform to DIN 3230 BN2.
2 Seat Austenitic stainless steel ASTM A351 CF3M Soft seated versions meet DIN 3230 BN1 and DIN 3230 BO1
provided a differential pressure exists.
3 Disc Austenitic stainless steel BS 1449 316 S11
Standard spring Austenitic stainless steel BS 2056 316 S42 Operation
4 Heavy duty spring Austenitic stainless steel BS 2056 316 S42 Disc check valves are opened by the pressure of the fluid and
closed by the spring as soon as the flow ceases and before the
High temp. spring Nickel alloy Nimonic 90 reverse flow occurs.

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification. © Copyright 2004
Kv values Pressure loss diagram
Size ½" ¾" 1" 20
5
Kv 4.4 7.5 12 4
For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156 10 3

Water flowrate in Vw m³ /h
Opening pressures in mbar

Water flowrate in Vw l/s


7 2
Differential pressures with zero flow for standard and high temperature 6
springs. 5 1"
➔ Flow direction 4
1
3 ¾"
Size ½" ¾" 1"

25 25 25 2
➔ 22.5 22.5 22.5 ½" 0.5
20 20 20 0.4

Where lower opening pressures are required, valves without springs 1 0.3
can be installed in vertical pipes with bottom-to-top flow.
Without spring 0.7 0.2
0.6

3 2.5 4 0.5
0.01 0.02 0.05 0.1 0.2 0.5 1
Dimensions / weight (approximate) in mm and kg Pressure loss in bar
A A B
Size Socket weld Screwed A /F Weight Pressure loss diagram with open valve at 20°C. The values indicated
are applicable to spring loaded valves with horizontal flow. With
½" 50 51 34 0.2 vertical flow, insignificant deviations occur only within the range of
¾" 55 57 41 0.3 partial opening.
The curves given in the chart are valid for water at 20°C. To
1" 67 68 50 0.5 determine the pressure for other fluids the equivalent water volume
flowrate must be calculated and used in the graph.
➤ ➤ r
Ö 1000
A
Vw = xV

Vw = Equivalent water volume flow in l /s or m3 /h


r = Density of fluid kg/m3
V = Volume flow of fluid l/s or m 3/h.
Pressure loss information for steam, compressed air and gases is
available from Spirax Sarco.
B
Installation
For more detailed installation and maintenance instructions please
refer to IM-P601-19 which is supplied with the product.
The DCV41 must be fitted in accordance with the direction of flow
arrow indicating correct fluid flow direction. When fitted with a
spring, they can be installed in any plane. When supplied without
spring, they must be fitted in a vertical flow line with the flow from
bottom-to-top.

Note: Disc check valves are non-maintainable (no spares are


available). Disc check valves are not suitable for use where
heavily pulsating flow exists, such as close to a compressor.
Various options are denoted by a marking on the valve body:-
'N' - High temperature spring - Standard metal seat
'W' - Without spring - Standard metal seat
'H' - Heavy duty spring - Standard metal seat
'V' - Standard spring - Viton seat
End elevation 'E' - Standard spring - EPDM seat
No identification indicates a standard spring with a metal disc.

Disposal
If a product which contains a Viton component has been subjected
to a temperature approaching 315°C or higher, then it may have
decomposed and formed hydrofluoric acid. Avoid skin contact
and inhalation of any fumes as the acid will cause deep skin
burns and damage to the respiratory system. Viton must be
How to order disposed of in a recognised manner as stated in the Installation
Example: 1 off Spirax Sarco DCV41 in an austenitic stainless steel and Maintenance Instructions (IM-P601-19). No other ecological
body fitted with a Viton soft seat, having ½" screwed BSP hazard is anticipated with the disposal of this product providing
connections and complete with certification to EN 10204 3.1.B for due care is taken.
the body.

DCV41 Austenitic Stainless Steel Disc Check Valve TI-P601-18 ST Issue 4


Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2015

TI-S60-03
ST Issue 8

Fig 33
Cast Iron
Strainer
Description Sizes and pipe connections
The Fig 33 is a cast iron integrally flanged Y- type strainer. The DN15, DN20, DN25, DN32, DN40, DN50, DN65, DN80, DN100,
standard stainless steel screen in the DN15 to DN80 size range DN125, DN150 and DN200
has 0.8 mm perforations, in the DN100 to DN200 size range it has Standard available flanges: EN 1092 PN16, AS 2129 table F,
1.6 mm perforations. Optional mesh sizes are available as well ASME 150 (DN15 and DN20) and ASME 125 (DN25 to DN200).
as monel screens. The strainer cap can be drilled and tapped for
blowdown and drain valves if required.
Standards
This product fully complies with the requirements of the European
Pressure Equipment Directive 97 / 23 / EC.
Certification
This product is available with a manufacturer’s Typical Test Report.
Note: All certification / inspection requirements must be stated at the
time of order placement.

Optional extras
1.6 mm (DN15 to DN80)
Perforations
Stainless steel screen 3.0 mm (DN15 to DN200)
Mesh 40, 100, 200
0.8 mm (DN15 to DN80) 1
Perforations 1.6 mm (DN100 to DN200) 4
Monel screen
3.0 mm (DN15 to DN200)
Mesh 100
3
Blowdown or drain valve connections 2
The cap can be drilled to the following sizes to enable a blowdown
or drain valve to be fitted. DN15 to DN50
Strainer size Blowdown valve Drain valve
DN15 ¼ ¼"
DN20 and DN25 ½" ½"
DN32 and DN40 1" ¾"
DN50, DN65, DN80, DN100 and DN125 1¼" ¾"
DN150 and DN200 2" ¾"

Pressure / temperature limits


A
300
Temperature °C

C
200 B
1
100 Steam
saturation A
curve B 4
C
0
0 2 4 6 8 10 12 14 16
Pressure bar g
3
The product must not be used in this region.
A - A Flanged EN 1092 PN16 5
B - B Flanged AS 2129 Table F
C - C Flanged ASME 125 (including DN15, DN20 flanged ASME 150) 2 DN65 to DN200
Body design conditions PN16
PMA Maximum allowable pressure 16 bar g
TMA Maximum allowable temperature 300°C
Minimum allowable temperature
DN15 to DN50 -10°C Materials
DN65 to DN200 0°C No. Part Material
EN 1092 PN16 13 bar g 1 Body Cast iron DIN 1691 GG 20
Maximum operating pressure AS 2129 Table F 13 bar g
PMO Cap DN15 to DN50 SG iron DIN 1693 GG 25
for saturated steam service ASME 125 10 bar g 2
Cover DN65 to DN200 Cast iron DIN 1691 GG 20
ASME 150 10 bar g
TMO Maximum operating temperature 300°C 3 Cap gasket Reinforced exfoliated graphite
Minimum operating temperature 0°C 4 Strainer screen Austenitic stainless steel ASTM A240 316L
Designed for a maximum cold hydraulic test pressure of 24 bar g 5 Bolts Carbon steel BS 4169 Gr. 8.8
Kv values For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
Size DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100 DN125 DN150 DN200
Perforations 0.8, 1.6 and 3.0 mm 5 8 13 22 29 46 72 103 155 237 340 588
Mesh 40 and 100 5 8 13 22 29 46 72 103 155 237 340 588
Mesh 200 4 6 10 17 23 37 58 83 124 186 268 464

Dimensions / weights (approximate) in mm and kg Spare parts


PN16 AS 2129 ASME* Screening The spare parts available are shown in solid outline. Parts drawn in
Size A A A B C area cm² Weight broken line are not supplied as spares.
DN15 130 130 130 70 110 27 1.8 Available spares
DN20 150 147 150 80 130 43 2.7 Strainer screen 4
DN25 160 157 154 95 150 73 3.4 (state material, size of perforation or mesh and size of strainer)
DN32 180 176 176 135 225 135 6.0 Cap gasket (packet of 3) 3
DN40 200 194 194 145 240 164 7.2
DN50 230 224 224 175 300 251 10.9 How to order spares
Always order spares by using the description given in the column
DN65 290 288 228 200 335 327 21.7 headed 'Available spares' and state the size and type of strainer and
DN80 310 304 304 210 340 361 25.9 perforations or mesh required.
DN100 350 350 350 255 415 545 38.5 Example: 1 - Strainer screen, stainless steel with 0.8 mm perforations
DN125 400 400 400 300 510 843 63.0 for a DN65 Spirax Sarco Fig 33 strainer.
DN150 480 480 480 345 575 1117 87.0
DN200 600 598 598 435 730 1909 153.0
* DN15 and DN20 ASME 150 and, DN25 to DN200 ASME 125

DN15 to DN50
4
3

2
B
C

Withdrawal
distance

Safety information, installation and maintenance


For full details see the Installation and Maintenance Instructions
(IM-S60-18) supplied with the product.
DN65 to DN200
Installation note:
The strainer should be installed in the direction of flow, as indicated 3
on the body. On applications involving steam or gases the pocket
should be in the horizontal plane. On liquid systems the pocket should 4
point downwards. Suitable isolation valves must be installed to allow
for safe maintenance and trap replacement.

Maintenance note:
Maintenance can be completed with the strainer in the pipeline. 5

Disposal
The product is recyclable. No ecological hazard is anticipated with
disposal of this product providing due care is taken. Recommended tightening torques
or
How to order
Example: 1 off DN25 Spirax Sarco Fig 33 strainer having EN 1092 Item Qty Size
mm Nm
PN16 flanged connections. The strainer must be supplied with a
stainless steel screen having 0.8 mm perforations. 1 DN15 36 M28 50 - 55
1 DN20 38 M32 60 - 66
1 DN25 50 M42 100 - 110
2
1 DN32 46 M56 150 - 165
1 DN40 50 M60 170 - 185
1 DN50 60 M72 190 - 210
8 DN65 19 M12 x 40 20 - 24
8 DN80 19 M12 x 40 30 - 35
8 DN100 24 M16 x 50 70 - 77
5
8 DN125 24 M16 x 50 80 - 88
8 DN150 30 M20 x 60 100 - 110
12 DN200 30 M20 x 70 90 - 100

TI-S60-03 ST Issue 8 Fig 33 Cast Iron Strainer


TI-P027-01
ST Issue 13

Cert. No. LRQ 0963008


ISO 9001
BSP Pressure Gauge
with Syphon and Cock
Description
Pressure gauge with 100 mm diameter dial with units marked in
bar, psi and inches hg for vacuum as appropriate and having a
BSP connection. The gauge is supplied with either:
Ring type syphon tube and cock or a 'U' type syphon tube and
cock.
Bourdon tube gauge, constructed in accordance with DIN 16005.
For the following options, consult Spirax Sarco:

Pressure gauges with NPT connections.
A dial with MPa units is available where indicated (*) in the
'Available pressure range' table below.

Available pressure range


Range 0 to 1.6 bar 0 to 23 psi
Range * 0 to 4.0 bar 0 to 53 psi
Steel Range * 0 to 6.0 bar 0 to 86 psi
Range * 0 to 10.0 bar 0 to 145 psi
Note: Where Range * 0 to 16.0 bar 0 to 230 psi
indicated ( * ) Range * 0 to 25.0 bar 0 to 360 psi
a dial with
MPa units is Range 0 to 40.0 bar 0 to 580 psi
available. Range -1 to 1.5 bar 30" Hg to 20 psi
Range -1 to 3.0 bar 30" Hg to 40 psi
Range -1 to 5.0 bar 30" Hg to 70 psi
Range 0 to 4.0 bar 0 to 53 psi
Range 0 to 10.0 bar 0 to 145 psi
Stainless steel
Range 0 to 16.0 bar 0 to 230 psi
Range 0 to 25.0 bar 0 to 360 psi

Standards
The product fully complies with the requirements of the Pressure
Equipment Directive 97 /23 /EC.
Certification
A certificate of conformity is available as standard for this product.
A calibration certificate is available by special order at extra cost.

Sizes and pipe connections Pressure /temperature limits


Pressure gauge " BSP male (BS 2779) Maximum design conditions Full scale reading
Gauge end " BSP female (BS 2779) PMA Maximum allowable pressure Full scale reading
Gauge cock
Syphon end " BSP female parallel (BS 21) TMA Maximum allowable temperature of gauge 217°C
Cock end " BSP male taper (BS 21) Note: Either a 'U' or a ring syphon must be fitted to achieve this.
Ring / 'U' syphon
Process end " male parallel (BS 21) Minimum allowable temperature -40°C
Range † 1.5 bar 20 psi
Materials - Steel
Range 1.6 bar 23 psi
Part Material
Case Pressed steel PMO Maximum operating pressure Range † 3 bar 40 psi
Gauge Glass Snap fit perspex Please note: Range 4 bar 53 psi
Bourdon tube CuSh 8 (92% Cu 8% Zn) 1. Where indicated (†) these Range † 5 bar 70 psi
Ring and 'U' syphon Mild steel tube BS 1387 heavy grade units are available as
compound gauges down to Range 6 bar 86 psi
Body Brass full vacuum.
Gauge cock Range 10 bar 145 psi
Handle Phenolic 2. For compressed air and
steam services the maximum Range 16 bar 230 psi
operating pressure for this
Materials - Stainless steel product is 21 bar g. Range 25 bar 360 psi
Case Stainless steel Range 40 bar 580 psi
Gauge Glass Snap-fit perspex Maximum ambient temperature 60°C
Bourdon tube Stainless steel 316TI
'U' syphon Stainless steel
Gauge cock Use a Spirax Sarco " M10S4 Stainless steel

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2006
Dimensions /weights (approximate) in mm and kg
Gauge Ring syphon U' syphon
Weight Weight
A B C D Weight E F G H Syphon Cock J K L Syphon Cock
100 29 137 22 A /F 0.43 321 35 80 116 0.94 0.21 167.5 61.5 136.5 0.59 0.21

A B J
Ring syphon

G F Gauge cock
K

C E
L

'U' syphon
Gauge
H
D

Safety information, installation and maintenance


For full details see the Installation and Maintenance Instructions (IM-P027-02) supplied with the product.
Installation note:
As with all instrumentation, the Spirax Sarco pressure gauge is a delicate measuring device and care has to be taken in its installation and
use if it is to remain reliable.
It is recommended that all gauges are fitted with a gauge cock to assist when calibration or maintenance is necessary. When used on steam
or other hot gases, gauges must be protected from heat by the use of a 'U' syphon or ring syphon tube and gauge cock. The syphon pipe
should be primed with water prior to fitting the gauge. Care should be taken if the installation is exposed to frost as gauges can burst.
Disposal:
The product is recyclable. No ecological hazard is anticipated with the disposal of this product providing due care is taken.

How to order
Example: 1 off Spirax Sarco " pressure gauge with a pressure range of 0 - 10 bar and having screwed BSP connections.

Spare parts
There are no spare parts available for Spirax Sarco pressure gauges.
Typical uses of a 'U' syphon and gauge

Vertical pipe
Horizontal pipe
(where no headroom
exists)

Side of vessel

Typical uses of a ring syphon and gauge

Top of vessel

Horizontal pipe (where headroom allows)

BSP Pressure Gauge with Syphon and Cock TI-P027-01 ST Issue 13


Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2012

TI-P470-01
CH Issue 8

DP27, DP27E, DP27G, DP27GY,


DP27R and DP27Y Pilot Operated
Pressure Reducing Valves with SG Iron Bodies
Description
DP27, DP27E, DP27G, DP27GY, DP27R and DP27Y pilot operated pressure reducing valves have bodies manufactured using SG iron.

Suitable for steam or compressed air applications.


DP27

Suitable for steam applications. It incorporates an electrical solenoid valve in the pipe assembly allowing
DP27E
remote closure by means of a switching or timer device.
Suitable for compressed air and inert industrial gas applications. Its design incorporates a nitrile soft seal pilot
DP27G
and main valve. Note: it is not suitable for oxygen services or available with solenoid.
Available Suitable for compressed air, inert industrial gas and critical low pressure control applications. Its design
types DP27GY incorporates a nitrile soft seal pilot and main valve, and uses a lower rate control spring with a downstream
pressure range of 0.2 - 3.0 bar. Note: it is not suitable for oxygen services or available with solenoid.
This can be remotely adjusted by varying a pressure signal to the pilot diaphragm. This is usually achieved using
DP27R
a Spirax-Monnier pressure regulator with a compressed air supply.
Suitable for steriliser or critical low pressure control applications. It uses a lower rate control spring with a
DP27Y
downstream pressure range of 0.2 - 3.0 bar.

Standards - This product fully complies with the requirements Certification - This product is available with a manufacturer's
of the European Pressure Equipment Directive 97 / 23 / EC and Typical Test Report. Note: All certification / inspection requirements
carries the mark when so required. must be stated at the time of order placement.

Pressure / temperature limits DP27 shown


D

B
 A
Temperature °C

G

F Steam F
 saturation
curve

G C E

      
Pressure bar g
The product must not be used in this region.
A-D-E Screwed and flanged EN 1092 PN25, ASME 300 and
BS 10 Table H.
A-B-C Flanged ASME 150.
F-F-E The DP27G and DP27GY are limited to 120°C.
G-G The DP27E is limited to 10 bar g @ 190°C.
Note: A variable rate conical pressure adjustment spring is fitted
providing a downstream pressure range of 0.2 - 17 bar g.
For the DP27Y downstream pressure range is 0.2 - 3 bar g.
Body design conditions PN25
A-D-E 25 bar g @ 120°C
Maximum design pressure
A-B-C 17.2 bar g @ 40°C
Maximum design temperature 232°C @ 21 bar g
Minimum design temperature -10°C
DP27, DP27G, DP27GY 17 bar g
Maximum
upstream pressure DP27R and DP27Y
for saturated steam service
DP27E 10 bar g
DP27, DP27Y 232°C @ 21 bar g
Maximum operating Sizes and pipe connections
temperature DP27E 190°C @ 10 bar g
DN15LC - Low Capacity version (not available for DP27G or DP27GY)
DP27G, DP27GY 120°C @ 25 bar g DN15, DN20, DN25, DN32, DN40 and DN50
Minimum operating temperature 0°C Screwed BSP (BS 21 parallel) or NPT (DN15 to DN25 only).
Note: For lower operating temperatures consult Spirax Sarco
Standard flanges: DN15 - DN50 EN 1092 PN16 and PN25
DP27, DP27G, DP27GY 17 bar
Maximum differential DP27R and DP27Y DN25 - DN50 BS 10 Table H and ASME 300
pressure DP27E 10 bar Flanges available on request:
DN15 - DN50 JIS 10/16 and ASME 150
Designed for a maximum cold hydraulic test pressure of 38 bar g
DN15 - DN20 BS 10 Table F
Note: With internals fitted, test pressure must not exceed 25 bar g DN15 ASME 300

Page 1 of 9
Materials - DP27 and DP27Y
No. Part Material Exploded view of
1 Adjustment screw Steel BS 3692 Gr. 8.8 item 11
2 Adjustment lock-nut Steel BS 3692 Gr. 8
3 Spring housing SG iron DIN1693 GGG 40.3 *10
4 Top spring plate Stainless ASTM A351 / A351M
DP27 and DP27Y
steel CF8M
5 Pressure Stainless BS EN 10270-3:2001
adjustment spring steel 302 S 26 11 1
6 Bottom spring plate Brass BS 2872 CZ 122
Spring Securing nuts Steel BS 3692 Gr. 8
7 2
housing Securing studs Steel BS 4439 Gr. 8.8 *12
DN15 to DN32 M10 x 95 mm 3
*13
DN40 and DN50 M12 x 95 mm
4
8 Pilot diaphragms Phosphor BS 2870 PB102 1980 *14
bronze
9 Pilot valve chamber SG iron DIN 1693 GGG 40.3 5

* 10 Pilot valve plunger Stainless BS 970 321 S 31


steel
Pilot valve seat Stainless 7
11 with integral seal
steel + PTFE BS 970 431 S 29 For items 10, 12,
13 and 14 see 6
* 12 Pilot valve ball Stainless AISI 420 the exploded view
steel above
9
8
13 Pilot valve spring Stainless
* BS 2057 302 S 26 11
steel
Stainless BS EN 10088-2 1995 23
14 Pilot valve clip
* steel 1.4310 15
16
15 Pilot filter cap gasket Stainless BS 1449 316 S 11 17
steel
33 19
16 Pilot filter cap Stainless BS 970 431 S 29 18
steel
20
17 Pilot filter element Brass

18 Internal strainer Stainless ASTM A240 TP 304 24 21


steel 22
Stainless steel reinforced
19 Body gasket
exfoliated graphite
31

Main valve return Stainless


20
spring steel BS 2056 302 S 26

21 Main valve Stainless


BS 970 431 S 29
steel
19
22 Main valve seat Stainless BS 970 431 S 29
steel 25
23 Balance pipe assembly Copper BS 2871 C 106 ½H 32 28
24 Main valve body SG iron DIN 1693 GGG 40.3
26
Main Securing nuts Steel BS 3692 Gr. 8 30
25
body Securing studs Steel BS 4439 Gr. 8.8
27
DN15 to DN32 M10 x 25 mm
DN40 and DN50 M12 x 30 mm

26 Main diaphragm SG iron DIN 1693 GGG 40.3


chamber - upper
Main diaphragm
27 SG iron DIN 1693 GGG 40.3 29
chamber - lower
Main Securing nuts Steel BS 3692 Gr. 8
28
diaphragm Securing bolts Steel BS 3692 Gr. 8.8
DN15 to DN32 M12 x 50 mm
DN40 and DN50 M12 x 55 mm

29 Main diaphragms Phosphor BS 2870 PB 102 1980


bronze
30 Main diaphragm plate Brass BS 2872 CZ 122

31 Pushrod Stainless
BS 970 431 S 29
steel
32 Lock-nut Steel BS 3692 Gr. 8
33 Control pipe assembly Brass and copper
34 Plug " BSP Steel
Note: This item is hidden from view

* Note: Items 10, 12, 13 and 14 are shown on the exploded view,
as they are hidden by the pilot filter on the main illustration.

TI-P470-01 CH Issue 8 DP27, DP27E, DP27G, DP27GY, DP27R and DP27Y Page 2 of 9
Pilot Operated Pressure Reducing Valves with SG Iron Bodies
Exploded view of item 43

10

DP27E
45
46
47

48

12

13
49

14

43

44

Materials - DP27E
See DP27 items list on page 2 for common components
No. Part Material

43 Pilot valve assembly


with integral seal
44 Pipe assembly Brass and copper
45 Circlip Stainless steel 1.4116
46 Retainer Stainless steel BS 970 431 S 29
Composite elastomer /
47 Variseal
stainless steel Turcon T40 / AQISI 302
48 Pilot seat Stainless steel + PTFE BS 970 431 S 29
49 Solenoid assembly

TI-P470-01 CH Issue 8 DP27, DP27E, DP27G, DP27GY, DP27R and DP27Y Page 3 of 9
Pilot Operated Pressure Reducing Valves with SG Iron Bodies
Materials - DP27G and DP27GY Materials - DP27R
See DP27 items list on page 2 for common components See DP27 items list on page 2 for common components
No. Part Material No. Part Material
35 Pilot valve chamber SG iron DIN 1693 GGG 40.3 Actuating
38 SG iron DIN 1693 GGG 40.3
36 Pilot valve assembly Brass  / PTFE  / Nitrile chamber cover
Main valve Stainless steel Actuating
39 Brass
37
assembly / Nitrile BS 970 431 S29 air supply union
40 Diaphragm spring Stainless steel BS 2056 Gr. 302 S26
Actuating chamber Stainless steel reinforced
41 BS 2815 Gr. A
DP27G gasket exfoliated graphite
42 Spring plate Brass BS 2872 CZ 122
1

2
3 DP27R

4
7
38 40
5
39 42
8, 41
33 9
7

15
6 16 23
33 8
35 17 11
19 36 19
18 18
20
20
37 21
22 22
31 31
23

24
24
19 19

25 25
28 32 28
32

26 30 26
30

27 27

29 29

Technical data (Solenoid valve)


Voltages available 220 / 240 ±10% Vac or 110 / 220 ±10% Vac (others available on request)
Frequency 50 / 60 Hz
Power consumption Inrush 45 VA Holding 23 VA
Notes for DP17R only: 1. Maximum downstream reduced pressure 15 bar g.
2. The control pressure signal to the pilot diaphragm must be approximately 0.7 bar above the required
reduced downstream pressure.

Kv values
The Kv maximum values shown below are full capacities and should be used for safety valve sizing purposes only.
DN15LC DN15 DN20 DN25 DN32 DN40 DN50
1.0 2.8 5.5 8.1 12.0 17.0 28.0
For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
Note: Where the internal balance pipe is used the valve capacity will be reduced.

TI-P470-01 CH Issue 8 DP27, DP27E, DP27G, DP27GY, DP27R and DP27Y Page 4 of 9
Pilot Operated Pressure Reducing Valves with SG Iron Bodies
Dimensions / weights (approximate) in mm and kg
DP27, DP27E and DP27Y
Screwed Flanged
BS 10 H PN16/25 ASME 300 BS 10 F ASME 150 JIS 10/16 Weight
Size A A1 A1 A1 A1 A1 A1 B D E F Screwed Flanged
DN15LC 160 - 130 126.6 117 120.2 122 185 406 276 130 13.2 14.0
DN15 160 - 130 126.6 117 120.2 122 185 406 276 130 13.2 14.0
DN20 160 - 150 - 133 139.4 142 185 406 276 130 13.2 14.9
DN25 180 160 160 160.0 - 160.0 152 207 430 282 148 14.2 17.2
DN32 - 180 180 180.0 - 176.0 176 207 430 282 148 - 18.2
DN40 - 200 200 200.0 - 199.0 196 255 475 297 178 - 30.2
DN50 - 230 230 230.0 - 228.0 222 255 475 297 178 - 32.2

DP27, DP27E and DP27Y


A
A1
DP27G and DP27GY
A
A1

DP27R
A
A1

E
E
E
D
D

F
F F

B B
B

DP27G and DP27GY


Screwed Flanged
BS 10 H PN16/25 ASME 300 BS 10 F ASME 150 JIS 10/16 Weight
Size A A1 A1 A1 A1 A1 A1 B D E F Screwed Flanged
DN15 160 - 130 126.6 117 120.2 122 185 364 234 130 12.0 12.8
DN20 160 - 150 - 133 139.4 142 185 364 234 130 12.0 13.7
DN25 180 160 160 160.0 - 160.0 152 207 388 240 148 13.0 16.0
DN32 - 180 180 180.0 - 176.0 176 207 388 240 148 - 17.0
DN40 - 200 200 200.0 - 199.0 196 255 433 255 178 - 29.0
DN50 - 230 230 230.0 - 228.0 222 255 433 255 178 - 31.5

DP27R
Screwed Flanged
BS 10 H PN16/25 ASME 300 BS 10 F ASME 150 JIS 10/16 Weight
Size A A1 A1 A1 A1 A1 A1 B D E F Screwed Flanged
DN15LC 160 - 130 126.6 117 120.2 122 185 296 166 130 12.2 13.0
DN15 160 - 130 126.6 117 120.2 122 185 296 166 130 12.2 13.0
DN20 160 - 150 - 133 139.4 142 185 296 166 130 12.2 13.9
DN25 180 160 160 160.0 - 160.0 152 207 320 172 148 13.2 16.2
DN32 - 180 180 180.0 - 176.0 176 207 320 172 148 - 16.2
DN40 - 200 200 200.0 - 199.0 196 255 364 186 178 - 29.2
DN50 - 230 230 230.0 - 228.0 222 255 364 186 178 - 31.7

TI-P470-01 CH Issue 8 DP27, DP27E, DP27G, DP27GY, DP27R and DP27Y Page 5 of 9
Pilot Operated Pressure Reducing Valves with SG Iron Bodies
Steam capacities chart





Downstream pressure bar




      *     * Note: The DP27E
is limited to 10 bar.
Upstream pressure bar

    DN15LC

     DN15

    


Capacity kg / h

DN20

    DN25

  DN32

   DN40

      DN50

Note
The capacities quoted above are based on valves fitted with an external pressure sensing pipe. Reliance on the internal pressure sensing
pipe will mean that capacities may be reduced. In the case of low downstream pressure this reduction could be up to 30% of the valve
capacity.

How to use the chart


Saturated steam
A valve is required to pass 600 kg/h reducing from 6 bar to 4 bar. Find the point at which the curved 6 bar upstream pressure line
crosses the horizontal 4 bar downstream pressure line. A perpendicular dropped from this point gives the capacities of all DP sizes
under these conditions. A DN32 valve, is the smallest size which will carry the required load.
Superheated steam
Because of the higher specific volume of superheated steam a correction factor must be applied to the figure obtained from the chart
above. For 55°C of superheat the factor is 0.95 and for 100°C of superheat the factor is 0.9.
Using the example given for saturated steam, the DN32 valve would pass 740 x 0.95 = 703 kg/h if the steam had 55°C of superheat.
It is still big enough to pass the required load of 600 kg/h.

TI-P470-01 CH Issue 8 DP27, DP27E, DP27G, DP27GY, DP27R and DP27Y Page 6 of 9
Pilot Operated Pressure Reducing Valves with SG Iron Bodies
Compressed air capacities chart









Downstream pressure bar








             

Upstream pressure bar

     DN15LC

           DN15


Capacity dm3 /s free air

            DN20

         DN25

       DN32

           DN40

         DN50

How to use the chart


Capacities are given in cubic decimetres of free air per second (dm3/s). The use of the capacity chart can be best explained by an example.
Required, a valve to pass 100 dm3/s of free air reducing from 12 bar to 8 bar.
Find the point at which the curved 12 bar upstream pressure line crosses the horizontal 8 bar downstream pressure line. A perpendicular
dropped from this point shows that whereas a DN15LC valve will only pass 57 dm3/s and is therefore not large enough, a DN15 valve will
pass approximately 120 dm3/s under these conditions and is the correct valve size to choose.

Safety information, installation and maintenance


For full details see the Installation and Maintenance Instructions (IM-P100-05 for the DP27G and DP27GY, or IM-P470-03 for the DP27E,
DP27R and DP27Y) supplied with the product.
Installation note:
The pilot operated pressure reducing valve should be installed in a horizontal pipeline, protected by a strainer and a separator, with the
direction of flow as indicated by the arrow on the valve body.

How to order example:


1 off Spirax Sarco DN32 DP27 pilot operated pressure reducing valve having a 0.2 - 17 bar spring and flanged EN 1092 PN25 connections.

TI-P470-01 CH Issue 8 DP27, DP27E, DP27G, DP27GY, DP27R and DP27Y Page 7 of 9
Pilot Operated Pressure Reducing Valves with SG Iron Bodies
Spare parts
Available spares
Maintenance kit
A stand-by set of spares for general maintenance purposes and covers all spares marked*
* Main diaphragm (2 off) A
* Pilot diaphragm (2 off) B
* Pilot valve assembly inclusive of filter element (Pilot valve chamber assembly for the DP27G and DP27GY) C
* Pilot filter element and cap gasket (packet of 3 off each) E, F
(Not required for the DP27G and DP27GY) DP27G and DP27GY only - PTFE seals (packet of 6) E
Main valve assembly K, L
* Internal strainer M
Main valve return spring N
DP27, DP27E and DP27G 0.2 to 17 bar
Pressure adjustment spring (Not required for DP27R) O
DP27Y and DP27GY 0.2 to 3 bar
* Control pipe assembly P
* Balance pipe assembly Q
* Body gasket (3 off) R
Pilot valve block gasket (DP27R only) R1
Set of spring housing / actuating chamber cover securing studs and nuts (set of 4) S
Set of main body studs and nuts (set of 4) T
½" - DN32 (set of 10)
Set of diaphragm securing bolts and nuts Valve sizes V
DN40 and DN50 (set of 12)
Pushrod and main diaphragm plate assembly Y

Type DP27E only
Solenoid valve complete W
Replacement coil X1
Valve seat and core assembly X2

How to order spares


Always order spares by using the description given in the column headed 'Available spares' and state the size and type of pressure
reducing valve.
Example: 1 - Main valve assembly for a 1" Spirax Sarco Type DP27 pressure reducing valve.
How to fit. See Installation and Maintenance Instructions supplied with the pressure reducing valve. Further copies are available on request.

Interchangeability of spares
The following table shows how in certain sizes some parts are interchangeable. For example in the line headed 'Main diaphragm' the
diaphragm used in the screwed valves ½" and ¾" is common to these sizes by the letter 'a', the letter 'c' indicates that one diaphragm is
common to the DN40 and DN50 valves. All spares are interchangeable with the DP27T and where marked † are interchangeable with
the 37D temperature control.**
** Note: This does not apply to the DP27G and DP27GY soft seat pilot valve or main valve assemblies.

*** Screwed Flanged


***
Size DN ½"LC ½" ¾" 1" 15LC 15 20 25 32 40 50
Maintenance kit a a a b f f a b c d e
Main diaphragm a a a b a a a b b c c
† Pilot diaphragms a a a a a a a a a a a
Pilot valve chamber assembly a a a a a a a a a b b
Pilot filter element a a a a a a a a a a a
Pilot filter cap gaskets a a a a a a a a a a a
PTFE seals a a a a a a a a a a a
† Main valve assembly a b c d a b c d e f g
† Internal strainer a a a b f f a b c d e
† Main valve return spring a a a a a a a a a c c
Pressure adjustment spring a a a a a a a a a a a
† Control pipe assembly a a a b f f a b c d e
Balance pipe assembly a a a b f f a b c d e
† Body gasket a a a a a a a a a b b
Set of spring housing securing studs and nuts a a a a a a a a a b b
† Set of main body studs and nuts a a a a a a a a a b b
† Set of diaphragm securing bolts and nuts a a a a a a a a a b b
Pushrod and main diaphragm plate assembly a a a b a a a b b c c
*** Not available for the DP27G or the DP27GY

TI-P470-01 CH Issue 8 DP27, DP27E, DP27G, DP27GY, DP27R and DP27Y Page 8 of 9
Pilot Operated Pressure Reducing Valves with SG Iron Bodies
DP27, DP27G, DP27GY, DP27Y

S S

DP27E R1

DP27R
O
Solenoid valve complete

X1

W DP27E

B
DP27G, DP27GY
C
X2
C

E
P C

E S
Q
R

N
Main valve assembly

R
K T

L T
V

M
A Y

TI-P470-01 CH Issue 8 DP27, DP27E, DP27G, DP27GY, DP27R and DP27Y Page 9 of 9
Pilot Operated Pressure Reducing Valves with SG Iron Bodies
Page 1 of 7

TI-S13-27
CH Issue 11

Cert. No. LRQ 0963008


ISO 9001
SV60
Safety Valve

Description
The SV60 is a range of full lift flanged safety valves suitable for use on steam, inert industrial gas and water services. Please contact
Spirax Sarco for suitability of any other media.
Available types
Model and material Bonnet and cap configuration
Open type easing lever
SV604 Carbon steel Closed bonnet Sealed cap
SV607 SG iron Packed easing lever
Open bonnet Open type easing lever

Applications
The SV60 is suitable for the protection of steam boilers, pipelines, pressure vessels, compressors and receivers and most general process
industry applications.
Certification
A manufacturers' Typical Test Report is provided as standard for each valve which will include valve set and hydraulic test pressure. Also
available on request is material certification in accordance with EN 10204 3.1.
Standards and approvals
The SV60 carries the mark and complies with the requirements of the European Pressure Equipment Directive 97 / 23 / EC falling within
Category 4 for Group 2 gases.
Seat tightness to ANSI / API STD 527-1992.
Lloyds Register (LR) type approval - Certificate number 01 / 00125 (E2).
The SV604 (PN flanged) is approved by the TÜV to AD-Merkblatt A2, AD-Merkblatt A4, TRD 421, Vd TÜV 100, 100 / 4.

Sizes and end connections Inlet sizes: DN20, DN25, DN32, DN40, DN50, DN65, DN80, DN100, DN125 and DN150.
Valve type Inlet connection Outlet connection
PN16 (DN65 to DN150 only) PN16
SV607
PN25 PN16
PN40 PN16
SV604
ANSI 300 ANSI 150
Standard PN flanges are to EN 1092 and ANSI 300 to EN 1759-1.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2008
Page 2 of 7

Pressure / temperature limits


���

Temperature °C
���
SV604 PN40 inlet ���
���
Steam
��� saturation
curve
���
� �� �� �� ��
Pressure bar g
���
��� This product must not be
Temperature °C

��� used in this region.


���
SV607 PN25 inlet Steam
saturation A tungsten alloy spring must
��� be used in this region.
curve
Consult Spirax Sarco for
� further information.
���
� � �� �� �� ��
Pressure bar g
���
���
Temperature °C

���
SV607 PN16 inlet ���
Steam
��� saturation
curve

���
� � � �� ��
Pressure bar g
SV604 PN40
Body design conditions
SV607 PN16 or PN25
Size Saturated steam Air Water
DN20 x DN32 29 bar g 40 bar g 40 bar g
DN25 x DN40 29 bar g 40 bar g 40 bar g
DN32 x DN50 29 bar g 40 bar g 40 bar g
DN40 x DN65 29 bar g 40 bar g 40 bar g
SV604 PN40 DN50 x DN80 29 bar g 40 bar g 40 bar g
DN65 x DN100 29 bar g 32 bar g 32 bar g
DN80 x DN125 29 bar g 32 bar g 32 bar g
DN100 x DN150 25 bar g 25 bar g 25 bar g
DN125 x DN200 20 bar g 20 bar g 20 bar g
DN150 x DN250 16 bar g 16 bar g 16 bar g
Set pressure range maximum
DN20 x DN32 22.5 bar g 25 bar g 25 bar g
DN25 x DN40 22.5 bar g 25 bar g 25 bar g
DN32 x DN50 22.5 bar g 25 bar g 25 bar g
DN40 x DN65 22.5 bar g 25 bar g 25 bar g
PN25 DN50 x DN80 22.5 bar g 25 bar g 25 bar g
DN65 x DN100 22.5 bar g 25 bar g 25 bar g
DN80 x DN125 22.5 bar g 25 bar g 25 bar g
SV607 DN100 x DN150 22.5 bar g 25 bar g 25 bar g
DN125 x DN200 20 bar g 20 bar g 20 bar g
DN150 x DN250 16 bar g 16 bar g 16 bar g
DN65 x DN100 14.6 bar g 16 bar g 16 bar g
DN80 x DN125 14.6 bar g 16 bar g 16 bar g
PN16 DN100 x DN150 14.6 bar g 16 bar g 16 bar g
DN125 x DN200 14.6 bar g 16 bar g 16 bar g
DN150 x DN250 14.6 bar g 16 bar g 16 bar g
Set pressure range minimum SV604 and SV607 0.2 bar g
SV604 400°C
Maximum
Temperature SV607 350°C
Minimum SV604 and SV607 -10°C
Steam 5%
Performance data Overpressure
Liquids and gas 10%
Steam and gas 10%
Blowdown limit
Liquids 20%
Backpressure limit 10% of set pressure
SV604 60 bar g
Designed for a maximum inlet
PN25 38 bar g
cold hydraulic test pressure of: SV607
PN16 24 bar g

SV60 Safety Valve TI-S13-27 Issue 11


Page 3 of 7

32 31 30
4 26, 27 4
17 19, 20
4 29
14 28
15
18 16
18
34
6 35
Sealed cap
9
3
Packed easing lever
12
11
7
22 10
33

13
21
23 5
8
36 2

1
Materials
No. Part Material SV607 / SV604
1 Body SG iron / carbon steel GJS-400-18LT / 1.0619 + N
2 Seat Stainless steel DN20 - DN100 1.4057 or for DN125 - DN150 ANC2
3 Bonnet SG iron / carbon steel GJS-400-18LT / 1.0619 + N
4 Cap SG iron GJS-400-15
Stainless steel, DN20 - DN100 1.4021 or for
5 Disc
hardened 47-52 HRC (Hardened Rockwell 'C' Scale) DN125 - DN150 CA15
Standard Chrome-vanadium alloy steel
6 Spring
For temperatures above 230°C Tungsten alloy steel
7 Guide plate SG iron GJS-400-15
8 Skirt Stainless steel DN20 - DN100 1.4301 or for DN125 - DN150 1.4308
9 Stem Stainless steel 1.4021
10 Body bolts Steel CK35
* 11 Spring plate Carbon steel C45E
* 12 Bearing ring (DN80 to DN150 only) Stainless steel 1.4021
13 Spacer Stainless steel 1.4021
14 Adjustment screw Stainless steel 1.4021
15 Lock-nut Zinc plated carbon steel
16 Screw Zinc plated steel
17 Collar Zinc plated carbon steel
18 Lever SG iron GJS-400-15
19 Cross pin Zinc plated carbon steel
20 Circlip Spring steel
21 Disc pin Spring steel DIN 7343, A304
22 Collets Stainless steel 1.4021
23 Stem ball Stainless steel
26 Collar pin Zinc plated carbon steel
27 Collar circlip Spring stainless steel
28 Packed lever spindle Stainless steel ASTM A276 431
29 Lifting fork Carbon steel
30 Gland packing Graphite
31 Gland Stainless steel ASTM A276 304
32 Gland nut Carbon steel
33 Guide plate gaskets (2 off) Reinforced exfoliated graphite
34 Sealed cap gasket Universal SA
35 Packed lever cap gasket Universal SA
36 Body drain plug ½ BSP Steel
* Note: The spring plate (11) and bearing ring design (12) varies according to the valve size and set pressure.

SV60 Safety Valve TI-S13-27 CH Issue 11


Page 4 of 7

Table 1 - SV60 flow capacity for dry saturated steam in kilogrammes per hour (kg / h)
(calculated at 10% overpressure. In accordance with EN 150 4126)

Valve size DN in /out 20 / 32 25 / 40 32 / 50 40 / 65 50 / 80 65 / 100 80 / 125 100 / 150 125 / 200 150 / 250
Flow area (mm²) 230 445 740 1140 1979 2734 4185 6504 8659 12272

Set pressure (bar g) Dry saturated steam, kg/h


0.5 129 269 401 525 875 1 357 1 889 3 053 4 299 6 203
1.0 192 403 608 812 1 315 2 014 2 831 4 635 6 380 9 190
1.5 254 538 816 1 102 1 764 2 726 3 793 6 190 8 502 12 235
2.0 312 661 1 005 1 363 2 187 3 367 4 775 7 775 10 665 15 337
2.5 369 789 1 187 1 636 2 631 3 981 5 652 9 162 12 791 18 388
3.0 427 911 1 354 1 867 3 002 4 609 6 551 10 651 14 805 21 278
3.5 485 1 023 1 521 2 097 3 372 5 251 7 471 12 139 16 864 24 233
4.0 538 1 148 1 688 2 326 3 801 5 825 8 289 13 662 18 709 26 883
4.5 591 1 261 1 854 2 555 4 175 6 398 9 104 15 006 20 549 29 527
5.0 644 1 374 2 019 2 783 4 548 6 970 9 917 16 347 22 385 32 165
5.5 697 1 487 2 185 3 011 4 920 7 540 10 729 17 685 24 217 34 798
6.0 750 1 599 2 350 3 239 5 291 8 110 11 539 19 021 26 046 37 427
6.5 802 1 711 2 514 3 466 5 662 8 678 12 349 20 354 27 873 40 052
7.0 855 1 823 2 679 3 693 6 033 9 246 13 157 21 687 29 697 42 673
7.5 907 1 935 2 843 3 919 6 403 9 814 13 964 23 017 31 519 45 291
8.0 959 2 047 3 007 4 145 6 773 10 380 14 771 24 346 33 339 47 907
8.5 1 012 2 158 3 172 4 372 7 143 10 947 15 577 25 675 35 159 50521
9.0 1 064 2 270 3 336 4 598 7 512 11 513 16 382 27 003 36 976 53133
9.5 1 116 2 381 3 499 4 824 7 881 12 078 17 187 28 329 38 793 55 743
10.0 1 169 2 493 3 663 5 049 8 250 12 644 17 991 29 655 40 608 58 352
11.0 1 273 2 715 3 991 5 501 8 987 13 774 19 599 32 305 44 237 63 566
12.0 1 377 2 938 4 318 5 952 9 724 14 903 21 206 34 955 47 866 68 780
13.0 1 482 3 161 4 645 6 402 10 460 16 032 22 812 37 601 51 490 73 989
14.0 1 586 3 383 4 972 6 853 11 197 17 161 24 419 40 250 55 117 79 199
15.0 1 690 3 606 5 299 7 304 11 934 18 290 26 025 42 898 58 743 84 410
16.0 1 795 3 829 5 626 7 755 12 671 19 420 27 633 45 547 62 371 89 623
17.0 1 899 4 051 5 954 8 206 13 408 20 549 29 240 48 196 65 999 -
18.0 2 004 4 274 6 281 8 658 14 146 21 680 30 849 50 847 69 630 -
19.0 2 108 4 497 6 609 9 110 14 884 22 812 32 460 53 504 73 267 -
20.0 2 213 4 721 6 937 9 562 15 623 23 944 34 070 56 158 76 902 -
21.0 2 318 4 944 7 266 10 015 16 363 25 078 35 684 58 818 - -
22.0 2 423 5 168 7 594 10 468 17 103 26 212 37 298 61 479 - -
23.0 2 528 5 392 7 924 10 922 17 844 27 348 38 915 64 144 - -
24.0 2 633 5 616 8 253 11 376 18 587 28 487 40 535 66 814 - -
25.0 2 738 5 841 8 584 11 831 19 331 29 626 42 156 69 487 - -
26.0 2 844 6 065 8 914 12 286 20 074 30 766 43 777 - - -
27.0 2 949 6 291 9 245 12 743 20 820 31 909 45 404 - - -
28.0 3 058 6 524 9 587 13 214 21 590 33 089 47 083 - - -
29.0 3 163 6 748 9 917 13 669 22 333 34 228 48 704 - - -

SV60 Safety Valve TI-S13-27 Issue 11


Page 5 of 7

Table 2 - SV60 flow capacity for air - normal m3/ h at 0°C and 1013 mbar
(calculated in accordance with AD-MERKBLATT A2 and TRD 421)

Valve size DN in /out 20 /32 25/40 32 /50 40 /65 50 /80 65 /100 80 /125 100 /150 125 /200 150 /250
Orifice (mm) 17.0 23.8 30.6 38.0 50.1 59.0 73.0 91.0 105 125
Flow area (mm²) 230 445 740 1 140 1 979 2 734 4 185 6 504 8 659 12 272
w (P > 4 bar) 0.78 0.86 0.76 0.68 0.64 0.71 0.66 0.70 0.72 0.73

Set pressure (bar g) Flow capacity for air m³ /h


0.5 145 304 456 472 996 1 521 2 115 3 466 4 809 6 955
1.0 227 480 728 973 1 578 2 419 3 383 5 514 7 621 10 975
1.5 303 643 975 1 323 2 125 3 251 4 572 7 434 10 267 14 753
2.0 377 802 1 211 1 657 2 657 4 062 5 742 9 328 12 885 18 509
2.5 450 956 1 438 1 978 3 171 4 853 6 892 11 195 15 467 22 232
3.0 522 1 107 1 656 2 289 3 672 5 627 8 026 13 015 18 018 25 924
3.5 593 1 255 1 868 2 591 4 161 6 388 9 146 14 837 20 542 29 590
4.0 660 1 411 2 074 2 858 4 670 7 157 10 184 16 785 22 986 33 029
4.5 728 1 554 2 285 3 149 5 145 7 884 11 219 18 491 25 321 36 385
5.0 795 1 697 2 496 3 439 5 619 8 611 12 254 20 196 27 657 39 741
5.5 862 1 841 2 706 3 730 6 094 9 338 13 289 21 902 29 992 43 097
6.0 929 1 984 2 917 4 020 6 568 10 065 14 324 23 607 32 328 46 452
6.5 996 2 127 3 128 4 310 7 043 10 793 15 359 25 313 34 663 49 808
7.0 1 063 2 271 3 339 4 601 7 517 11 520 16 393 27 018 36 999 53 164
7.5 1 130 2 414 3 549 4 891 7 992 12 247 17 428 28 724 39 334 56 520
8.0 1 197 2 557 3 760 5 182 8 466 12 974 18 463 30 429 41 670 59 876
8.5 1 264 2 701 3 971 5 472 8 941 13 701 19 498 32 135 44 005 63 232
9.0 1 332 2 844 4 182 5 763 9 415 14 428 20 533 33 840 46 341 66 588
9.5 1 399 2 987 4 392 6 053 9 890 15 156 21 567 35 546 48 677 69 944
10.0 1 466 3 131 4 603 6 343 10 365 15 883 22 602 37 251 51 012 73 300
11.0 1 600 3 417 5 025 6 924 11 314 17 337 24 672 40 662 55 683 80 012
12.0 1 734 3 704 5 446 7 505 12 263 18 791 26 741 44 073 60 354 86 724
13.0 1 868 3 990 5 868 8 086 13 212 20 246 28 811 47 484 65 025 93 436
14.0 2 003 4 277 6 289 8 667 14 161 21 700 30 881 50 895 69 696 100 148
15.0 2 137 4 564 6 711 9 248 15 110 23 154 32 950 54 306 74 367 106 860
16.0 2 271 4 850 7 132 9 828 16 059 24 609 35 020 57 717 79 038 113 572
17.0 2 405 5 137 7 554 10 409 17 008 26 063 37 090 61 129 83 709 -
18.0 2 539 5 424 7 975 10 990 17 957 27 517 39 159 64 540 88 380 -
19.0 2 674 5 710 8 397 11 571 18 906 28 972 41 229 67 951 93 051 -
20.0 2 808 5 997 8 818 12 152 19 855 30 426 43 299 71 362 97 723 -
21.0 2 942 6 284 9 240 12 733 20 804 31 880 45 368 74 773 - -
22.0 3 076 6 570 9 661 13 314 21 753 33 335 47 438 78 184 - -
23.0 3 210 6 857 10 083 13 894 22 702 34 789 49 507 81 595 - -
24.0 3 345 7 144 10 504 14 475 23 651 36 243 51 577 85 006 - -
25.0 3 479 7 430 10 926 15 056 24 600 37 698 53 647 88 417 - -
26.0 3 613 7 717 11 347 15 637 25 549 39 152 55 716 - - -
27.0 3 747 8 004 11 769 16 218 26 498 40 606 57 786 - - -
28.0 3 882 8 290 12 190 16 799 27 447 42 061 59 856 - - -
29.0 4 016 8 577 12 612 17 379 28 397 43 515 61 925 - - -
30.0 4 150 8 864 13 033 17 960 29 346 44 969 63 995 - - -
31.0 4 284 9 150 13 455 18 541 30 295 46 424 66 064 - - -
32.0 4 418 9 437 13 876 19 122 31 244 47 878 68 134 - - -
33.0 4 553 9 724 14 298 19 703 31 907 - - - - -
34.0 4 687 10 010 14 719 20 284 32 865 - - - - -
35.0 4 821 10 297 15 141 20 865 33 809 - - - - -
36.0 4 955 10 583 15 562 21 445 34 749 - - - - -
37.0 5 089 10 870 15 984 22 026 35 690 - - - - -
38.0 5 224 11 157 16 405 22 607 36 631 - - - - -
39.0 5 358 11 443 16 826 23 188 37 572 - - - - -
40.0 5 492 11 730 17 248 23 769 38 514 - - - - -

SV60 Safety Valve TI-S13-27 CH Issue 11


Page 6 of 7

Table 3 - SV60 flow capacity for water in tonnes / h at 25% overpressure


(calculated in accordance with AD-MERKBLATT A2 and TRD 421)

Valve size DN in / out 20 /32 25/40 32 /50 40 /65 50 /80 65 /100 80 /125 100 /150 125 /200 150 /250
Orifice (mm) 17.0 23.8 30.6 38.0 50.1 59.0 73.0 91.0 105 125
Flow area (mm²) 230 445 740 1140 1979 2734 4185 6504 8659 12272
w 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Set pressure (bar g) Flow capacity for water tonnes / h


0.5 4.6 8.9 14.9 22.9 39.8 55.0 84.1 130.8 174.1 246.7
1.0 6.5 12.6 21.0 32.4 56.3 77.7 119.0 184.9 246.2 348.9
2.0 9.2 17.9 29.8 45.8 79.6 109.9 168.3 261.5 348.2 493.5
3.0 11.3 21.9 36.5 56.1 97.5 134.6 206.1 320.3 426.4 604.4
4.0 13.1 25.3 42.1 64.8 112.6 155.5 238.0 369.9 492.4 697.9
5.0 14.6 28.3 47.1 72.5 125.8 173.8 266.1 413.5 550.5 780.2
6.0 16.0 31.0 51.6 79.4 137.8 190.4 291.5 453.0 603.1 854.7
7.0 17.3 33.5 55.7 85.8 148.9 205.7 314.9 489.3 651.4 923.2
8.0 18.5 35.8 59.5 91.7 159.2 219.9 336.6 523.1 696.4 986.9
9.0 19.6 37.9 63.1 97.2 168.8 233.2 357.0 554.8 738.6 1 046.8
10.0 20.6 40.0 66.6 102.5 178.0 245.8 376.3 584.8 778.6 1 103.4
11.0 21.7 42.0 69.8 107.5 186.6 257.8 394.7 613.3 816.6 1 157.3
12.0 22.6 43.8 72.9 112.3 194.9 269.3 412.2 640.6 852.9 1 208.7
13.0 23.5 45.6 75.9 116.9 202.9 280.3 429.1 666.8 887.7 1 258.1
14.0 24.4 47.3 78.8 121.3 210.6 290.9 445.3 691.9 921.2 1 305.6
15.0 25.3 49.0 81.5 125.5 218.0 301.1 460.9 716.2 953.5 1 351.4
16.0 26.1 50.6 84.2 129.7 225.1 310.9 476.0 739.7 984.8 1 395.7
17.0 26.9 52.2 86.8 133.7 232.0 320.5 490.7 762.5 1 015.1 -
18.0 27.7 53.7 89.3 137.5 238.8 329.8 504.9 784.6 1 044.6 -
19.0 28.5 55.1 91.7 141.3 245.3 338.8 518.7 806.1 1 073.2 -
20.0 29.2 56.6 94.1 145.0 251.7 347.6 532.2 827.0 1 101.1 -
21.0 29.9 58.0 96.5 148.6 257.9 356.2 545.3 847.4 - -
22.0 30.6 59.3 98.7 152.0 264.0 364.6 558.2 867.4 - -
23.0 31.3 60.7 100.9 155.5 269.9 372.8 570.7 886.9 - -
24.0 32.0 62.0 103.1 158.8 275.7 380.8 583.0 906.0 - -
25.0 32.6 63.2 105.2 162.1 281.4 388.7 595.0 940.0 - -
26.0 33.3 64.5 107.3 165.3 287.0 396.4 606.8 - - -
27.0 33.9 65.7 109.4 168.4 292.4 403.9 618.4 - - -
28.0 34.6 66.9 111.4 171.5 297.8 411.3 629.7 - - -
29.0 35.2 68.1 113.3 174.6 303.1 418.6 640.9 - - -
30.0 35.8 69.3 115.3 177.6 308.2 425.8 651.8 - - -
31.0 36.4 70.4 117.2 180.5 313.3 432.8 662.6 - - -
32.0 36.9 71.6 119.1 183.4 318.3 439.7 673.2 - - -
33.0 37.5 72.7 120.9 186.2 323.3 - - - - -
34.0 38.1 73.8 122.7 189.0 328.1 - - - - -
35.0 38.6 74.8 124.5 191.8 332.9 - - - - -
36.0 39.2 75.9 126.3 194.5 337.7 - - - - -
37.0 39.7 76.9 128.0 197.2 342.3 - - - - -
38.0 40.3 78.0 129.7 199.8 346.9 - - - - -
39.0 40.8 79.0 131.4 202.4 351.4 - - - - -
40.0 41.3 80.0 133.1 205.0 355.9 - - - - -

Table 4 w / Kdr values for SV60 safety valves


Set pressure (bar g)
Size 0.2 - 0.49 0.5 - 0.99 1.0 - 1.49 1.5 - 1.99 2.0 - 2.49 2.5 - 2.99 3.0 - 3.49 3.5 - 3.99 Above 4.0
DN20 x DN32 0.56 0.62 0.69 0.73 0.75 0.76 0.77 0.78 0.78
DN25 x DN40 0.62 0.67 0.75 0.80 0.82 0.84 0.85 0.85 0.86
DN32 x DN50 0.56 0.60 0.68 0.73 0.75 0.76 0.76 0.76 0.76
DN40 x DN65 0.45 0.51 0.59 0.64 0.66 0.68 0.68 0.68 0.68
DN50 x DN80 0.47 0.49 0.55 0.59 0.61 0.63 0.63 0.63 0.64
DN65 x DN100 0.50 0.55 0.61 0.66 0.68 0.69 0.70 0.71 0.71
DN80 x DN125 0.45 0.50 0.56 0.60 0.63 0.64 0.65 0.66 0.66
DN100 x DN150 0.48 0.52 0.59 0.63 0.66 0.67 0.68 0.69 0.70
DN125 x DN200 0.50 0.55 0.61 0.65 0.68 0.70 0.71 0.72 0.72
DN150 x DN250 0.51 0.56 0.62 0.66 0.69 0.71 0.72 0.73 0.73

SV60 Safety Valve TI-S13-27 Issue 11


Page 7 of 7

Sizing and selection


Refer to:- http://www.spiraxsarco.com / resources / steam-engineering-tutorials / safety-valves / safety-valve-sizing.asp

Dimensions /weights (approximate) in mm and kg


Size Dimensions Weight
Inlet / Outlet Flow Ø SV604 SV607
A B C D
DN20 - DN32 85 95 385 17.0 10.5 10.5
DN25 - DN40 100 105 435 23.8 12.5 11.5
DN32 - DN50 110 115 450 30.6 16.0 15.0
DN40 - DN65 115 140 520 38.0 18.0 18.0
DN50 - DN80 120 150 535 50.1 20.0 22.0
DN65 - DN100 140 170 710 59.0 40.0 38.0
DN80 - DN125 160 195 790 73.0 56.0 53.0
DN100 - DN150 180 220 835 91.0 77.0 75.0
DN125 - DN200 200 250 1 042 105.0 120.0 115.0
DN150 - DN250 225 285 1 165 125.0 190.0 180.0

Safety information, installation and maintenance


For full details see the Installation and Maintenance Instructions
(IM-P137-01) supplied with the product.

Installation note:
The safety valve should always be fitted with the centre line of
the spring housing vertically above the valve.
Open bonnet valves are recommended for all steam boiler
applications.

SV60 safety valve selection guide:


Model type SV60 SV60

Body material 4 = Carbon steel C


4
7 = SG iron

A = Closed bonnet / easing lever


Configuration B = Closed bonnet / sealed cap
A
C = Closed bonnet / packed lever
D = Open bonnet / easing lever

S = Stainless steel with


chrome-vanadium alloy
Seal material steel spring S B
T = Stainless steel with
tungsten alloy steel spring
Size DN20 to DN150 DN20

Inlet PN16 (DN65 to DN150 only), PN25, D


PN40
connection PN40 or ANSI 300 A

Selection example SV60 4 A S DN20 PN40

How to order example


1 off Spirax Sarco SV604AS, DN20 flanged PN40 safety valve with
a set pressure of 6 bar g.

SV60 Safety Valve TI-S13-27 CH Issue 11


Page 1 of 10

TI-P137-18
ST Issue 3

Cert. No. LRQ 0963008


ISO 9001
BSAT and BSA
Bellows Sealed Stop Valves

BSA6T shown

Description
A range of sealed, in-line stop valves having twin ply bellows as standard throughout the range. These valves have been designed for
use on steam, gas, liquid, condensate and water systems.
The standard BSAT range comes complete with throttling plug and locking device.
The alternative BSA range has a flat disc.
The Tables on page 2 clearly display the available sizes, pipeline connections and available options for the standard and alternative
ranges.

Standards
The product fully complies with the requirements of the European Pressure Equipment Directive 97 / 23 / EC and carries the mark when
so required.

Certification
The BSA1 and BSA1T is available with a manufacturer's Typical Test Report.
The BSA2, BSA2T, BSA3 and BSA3T is available with certification to EN 10204 3.1. Note: All certification / inspection requirements must
be stated at the time of order placement.

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2008
Page 2 of 10

Range and options


Standard BSAT range - complete with throttling plug and locking device
Stainless Stainless steel /
Material Cast iron SG iron Cast steel
steel cast steel

Model and BSA1T BSA2T BSA3T BSA6T BSA64T


connections
PN16 KS 10 PN16 PN25 PN25 PN40 ANSI 150 ANSI 300 KS 20 PN40 PN40
DN15 • • • • • • • • • •
DN20 • • • • • • • • • •
DN25 • • • • • • • • • •
DN32 • • • • • • •
DN40 • • • • • • • • • •
DN50 • • • • • • • • • •
Sizes DN65 • • • • • • •
DN80 • • • • • • • • • •
DN100 • • • • • • • • • •
DN125 • • • • •
DN150 • • • • • •
DN200 • • • • • •
DN250 •

DN15 • • • • • • • • • •
DN20 • • • • • • • • • •
DN25 • • • • • • • • • •
Optional DN32 • • • • • •
R-PTFE
DN40 • • • • • • • • • •
soft
seat DN50 • • • • • • • • • •
DN65 • • • • • •
DN80 • • • • • • • • • •
DN100 • • • • • • • • • •

Alternative BSA range - complete with flat disc option


Stainless Stainless steel /
Material Cast iron SG iron Cast steel
steel cast steel

Model and BSA1 BSA2 BSA3


connections PN16 KS 10 PN16 PN25 PN25 PN40 ANSI 150 ANSI 300 KS 20
DN125 • • • • •
DN150 • • • • • • •
Sizes
DN200 • • • • • • •
DN250 •

DN125 • •
Optional DN150 • • •
balancing
disc DN200 • • • • • • •
DN250 •

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 3 of 10

Dimensions /weights
(approximate) in mm and kg

Weight
A B C BSA1
Size BSA1T BSA3 BSA3 BSA3 BSA6T
PN JIS / KS JIS / KS ANSI ANSI BSA2 (DIN) (ANSI) ANSI 300 BSA64T
10K 20K 150 300 BSA2T ANSI 150 JIS/KS 20K PN40

DN15 130 133 152 108 152 205 125 4 4 5 6 4

DN20 150 153 178 117 178 205 125 4 5 6 7 5

DN25 160 163 200 127 203 217 125 5 6 8 9 6

DN32 180 183 - - - 217 125 7 8 - - 8

DN40 200 203 224 165 229 243 200 10 11 10 11 11

DN50 230 229 259 203 267 243 200 12 14 12 15 14

DN65 290 293 - - - 263 200 16 19 - - 19

DN80 310 309 304 241 317 287 200 21 26 25 29 26

DN100 350 349 340 292 356 383 315 36 44 41 49 44

DN125 400 395 - - - 416 315 52 64 - - -

DN150 480 479 428 - 445 450 315 75 88 - 94 -


DN200 600 592 537 - 559 622 500 145 180 - 193 -

DN250 730 - - - - 763 500 *180 - - - -

*(BSA2T / BSA2 only)

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 4 of 10

Seat leakage
Disc to seat shut-off conforms to EN 12266-1 Rate 1 leakage and ISO 5208 Rate A. Disc to seat shut-off for BSA3 (ANSI) conforms to
API 598 no leakage.

Kv values - all options


DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100 DN125 DN150 DN200 DN250
Size
(½") (¾") (1") (1¼") (1½") (2") (2½") (3") (4") (5") (6") (8") (10")
Kv 4 7 12 19 30 47 77 120 193 288 410 725 1 145

For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156


Note: For Kv values and flow characteristic values of the BSA1T, BSA2T and BSA3T see the next section 'BSAT flow data'.

BSAT flow data


BSAT valve
Size DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100 DN125 DN150 DN200 DN250
Hand-
Kv values for given handwheel rotations tested to EN 60534-2-3
wheel
Water at 20°C
rotations
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0.5 1.2 1.2 1.4 2.2 4.4 4.1 5.6 10.4 12.0 21 28 66 110
1 1.7 1.7 2.0 3.7 5.0 5.0 7.0 11.5 14.3 23 30 81 140
1.5 2.7 2.9 2.9 5.0 5.5 6.0 9.2 13.6 24.5 26 33 97 150
2 3.6 4.0 4.6 7.9 7.6 7.2 11.6 16.3 34.1 42 46 111 165
2.5 4.4 5.3 6.4 10.6 11.0 9.7 12.4 18.5 59.6 67 65 149 190
3 5.4 6.6 8.5 13.8 14.7 14.1 13.0 21.1 86.2 94 90 199 225
4 10.6 17.0 22.6 24.4 25.2 24.5 123.0 140 152 302 330
4.5 11.2 18.3 24.4 29.4 32.5 29.0 139.0 181 177 355 451
5 11.9 19.6 27.2 37.0 43.6 39.1 164.1 185 216 403 460
6 28.9 46.2 60.2 61.0 179.0 220 264 455 600
6.5 29.1 47.0 63.0 69.0 186.0 230 288 480 641
6.7 29.3 47.2 64.3 73.0 235 293 487 656
7 65.9 78.0 241 305 495 678
8 71.2 90.0 259 337 507 738
8.5 74.6 92.0 348 522 760
9.5 99.0 369 793
10 101.6 805
10.7 827

To convert Kv to volume flowrate in m³ / h:- Note: The maximum recommended differential pressure in
throttling function:
= Kv x  P DN15 - DN80 2.0 bar
Where: DN100 - DN125 1.5 bar
= Volume flow in cubic m/h DN150 1.0 bar
P = Pressure drop in bar DN200 - DN250 0.8 bar
If the BSAT is used above these quoted figures, increased noise
and vibration may be experienced.

The graphs below show handwheel rotation and flow characteristic with water at 20°C:

BSAT - DN15 BSAT - DN20


� �
� �
Kvr values

Kvr values

� �



� �
� �
� �
� � � � � � � �
Handwheel rotations Handwheel rotations

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 5 of 10

BSAT - DN25 BSAT - DN32


�� ��
��
��
Kvr values

Kvr values

� ��



� �
� � � � � � � � � � � �
Handwheel rotations Handwheel rotations

BSAT - DN40 BSAT - DN50


�� ��
�� ��
Kvr values

Kvr values
��
��
��
��
��
� ��
� �
� � � � � � � ��� � � � � � � � ���
Handwheel rotations Handwheel rotations

BSAT - DN65 BSAT - DN80


�� ���
��
��
Kvr values

Kvr values

��
�� ��
��
��
��
� �
� � � � ��� � � � � � ��
Handwheel rotations Handwheel rotations

BSAT - DN100 BSAT - DN125


��� ���
���
���
Kvr values

Kvr values

���
��� ���
���
��
��
� �
� � � � � � ��� � � � � �
Handwheel rotations Handwheel rotations

BSAT - DN150 BSAT - DN200


��� ���

���
Kvr values

Kvr values

���
���
���
���
� �
� � � � � ��� � � � � ���
Handwheel rotations Handwheel rotations

BSAT - DN250 Typical standard flat disc for the


��� BSA1, BSA2 and BSA3
���
Kvr values

���
��
% Flow

��� ��
��
� ��
� � � � � ����

Handwheel rotations � �� �� �� �� ���
% Handwheel rotations

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 6 of 10

Materials for the BSA1T, BSA2T, BSA3T and BSA1, BSA2, BSA3
BSA1T BSA2T BSA3T and BSA3
No. Part and and
BSA1 BSA2 DIN ANSI
Cast iron SG iron Cast steel Cast steel
1 Body
EN-GJS-250 EN-GJS-400-18-LT 1.0619+N (GSC 25N) ASTM A 216 WCB
Steel (DN15 - DN80) Forged steel (DN15- DN80)
SG iron DIN 17243 C 22.8 ASTM A 105
2 Bonnet
EN-GJS-400-18-LT Steel (DN100 - DN200) Cast steel (DN100- DN200)
1.0619+N (GSC 25N) ASTM A 216 WCB
3 Seat Stainless steel AISI 420
Metal Stainless steel DIN 17440 X30 Cr13
4 Disc Disc Stainless steel DIN 17440 X30 Cr13
Soft seat
Insert R-PTFE 25% carbon filled
5 Bellows Stainless steel DIN 17440 X6 Cr Ni Ti 1810
6 Stem Stainless steel AISI 420
7 Handwheel Pressed steel BS 1449 CR4
8 Stem packing Graphite
Bonnet studs Steel DIN 17420 24 Cr Mo 5 Steel ASTM A 193 B7
9 Bonnet nuts Steel DIN 17420 Ck 35 Steel ASTM A 192 2 H
Bonnet bolts Steel DIN 931 Gr. 5.6
10 Body / bonnet gasket Graphite laminated with stainless steel insert
DN15 - DN80 Steel M8 x 14 mm BS 3692 Gr. 8.8
Locking
11 screw DN100 - DN150 Steel M8 x 20 mm BS 3692 Gr. 8.8
DN200 - DN250 Steel M12 x 20 mm BS 3692 Gr. 8.8

Stroke limiter for throttling versions


The handwheel nut on the BSA1T,
BSA2T and BSA3T has a threaded BSAT BSA
hole for provision of a stroke limiter.
Customer to supply standard nuts and Protection
bolts as indicated in the table below. cap
Size Hexagon bolt
DN15 - DN80 M8 x 50 mm
7
DN100 - DN150 M12 x 75 mm
DN200 - DN250 M12 x 100 mm
11
Stroke
limiter
Handwheel BSAT
nut 6

8
9
11
2
5
10
1
DN150
shown

Optional balancing disc assembly


25 bar P DN125
Used 17 bar P DN150 6"
above 10 bar P DN200 8"
6 bar P DN250 (BSA2 only)
3 4

Optional soft sealing disc

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 7 of 10

Materials for the BSA6T and BSA64T


No. Part BSA6T BSA64T
Stainless steel Stainless steel
1 Body
EN 10213 1.4408 or ASTM A351 CF8M EN 10213 1.4408 or ASTM A351 CF8M
Stainless stel Carbon steel DN15 - DN80 DIN 117243 C22.8
2 Bonnet EN 10213 1.4581 Carbon steel DN100 10619+N (GSC 25N)
3 Seat Stainless steel EN 10213 1.4408 or ASTM A351 CF8M
DN15 - DN40 Stainless steel EN 10088 1.4571
4 Disc
DN50 - DN100 Stainless steel EN 100222 1.4571
5 Bellows Stainless steel DIN 17440 1.4571
6 Stem Stainless steel EN 10088 1.4571
7 Handwheel Pressed steel BS 1449 CR4
8 Stem packing Graphite
Bonnet studs Stainless steel A4-70
9
Bonnet nuts Stainless steel A4
10 Body / bonnet gasket Graphite laminated with stainless steel insert
DN15 - DN80 Steel M8 x 14 mm A2-70
Locking
11 screw DN100 - DN150 Steel M8 x 20 mm A2-70
DN200 - DN250 Steel M12 x 20 mm A2-70

Stroke limiter for throttling versions


The handwheel nut on the BSA6T and
BSA64T has a threaded hole for Protection
provision of a stroke limiter. Customer cap
to supply standard nuts and bolts as
indicated in the table below.
Size Hexagon bolt 7
DN15 - DN80 M8 x 50 mm
DN100 - DN150 M12 x 75 mm
DN200 - DN250 M12 x 100 mm

Stroke
limiter
Handwheel BSAT BSAT
nut

11

8
9

10
1

3 4

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 8 of 10

Product Key: The product must not be used in this region.


Maximum permissible differential pressure in throttling function:
DN15 - DN80 2.0 bar DN150 1.0 bar
limitations
Note: PMX Maximum differential pressure is limited to the PMO. DN100 - DN125 1.5 bar DN200 - DN250 0.8 bar

BSA1T and BSA1


B
���

Temperature °C
A
���
A - A Flanged JIS / KS 10K
Steam B - B Flanged PN16
��� saturation
curve
A B

� � � � � �� �� �� ��
Pressure bar g

Body design conditions PN16 JIS / KS 10K


PMA - Maximum allowable pressure 16 bar g 14 bar g
TMA - Maximum allowable temperature 300°C 220°C
PMO - Maximum operating pressure for saturated steam service 12.9 bar g 11 bar g
Soft seat 230°C 220°C
TMO - Maximum operating temperature
Metal seat 300°C 220°C
Minimum operating temperature -10°C -10°C
Designed for a maximum cold hydraulic test pressure of: 24 bar g 20 bar g

BSA2T and BSA2 PN16 PN25


��� ���
��� ���
Temperature °C
Temperature °C

��� ���
Steam Steam
��� ��� saturation
saturation
curve curve
� �
� � � � � �� �� �� �� � � �� �� �� ��
Pressure bar g Pressure bar g
Body design conditions PN16 PN25
PMA - Maximum allowable pressure 16 bar g 25 bar g
TMA - Maximum allowable temperature 350°C 350°C
PMO - Maximum operating pressure for saturated steam service 14.7 bar g 22.3 bar g
Soft seat 230°C 230°C
TMO - Maximum operating temperature
Metal seat 350°C 350°C
Minimum operating temperature -10°C -10°C
Designed for a maximum cold hydraulic test pressure of: 24 bar g 38 bar g

BSA3T and BSA3 (DIN) PN25, DN200 PN40, DN15 - DN150


��� ���
Temperature °C

Temperature °C

��� ���

��� ���
Steam Steam
��� saturation ��� saturation
curve curve
� �
� � �� �� �� �� � � �� �� �� �� �� �� ��
Pressure bar g Pressure bar g
Body design conditions PN25, DN200 PN40, DN15 - DN150
PMA - Maximum allowable pressure 25 bar g 40 bar g
TMA - Maximum allowable temperature 400°C 400°C
PMO - Maximum operating pressure for saturated steam service 23.2 bar g * 30.4 bar g
Soft seat 230°C 230°C
TMO - Maximum operating temperature
Metal seat 400°C 400°C
Minimum operating temperature -10°C -10°C
Designed for a maximum cold hydraulic test pressure of: 38 bar g 60 bar g
* Maximum operating pressure is limited to 27 bar g for the soft seat version only

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 9 of 10

Product Key: The product must not be used in this region.


Maximum permissible differential pressure in throttling function:
DN15 - DN80 2.0 bar DN150 1.0 bar
limitations
Note: PMX Maximum differential pressure is limited to the PMO. DN100 - DN125 1.5 bar DN200 - DN250 0.8 bar

BSA3T and BSA3 (ANSI)


���
C
Temperature °C ���
C - D Flanged ANSI 150
��� C - E Flanged JIS / KS 20K
Steam C - F Flanged ANSI 300
��� saturation
D curve E F

� �� �� �� �� ��
Pressure bar g

Body design conditions ANSI 150 ANSI 300 JIS /KS 20K
PMA - Maximum allowable pressure 19.6 bar g 51 bar g 34 bar g
TMA - Maximum allowable temperature 425°C 425°C 425°C
PMO - Maximum operating pressure for saturated steam service 14 bar g *41.6 bar g *30.7 bar g
Soft seat 230°C 230°C 230°C
TMO - Maximum operating temperature
Metal seat 425°C 425°C 425°C
Minimum operating temperature 0°C 0°C 0°C
Designed for a maximum cold hydraulic test pressure of: 31 bar g 77 bar g 50 bar g
* Maximum operating pressure is limited to 27 bar g for the soft seat version only

BSA6T and BSA64

���
Temperature °C

���
���
Steam
��� saturation
curve

���
� �� �� �� ��
Pressure bar g

Body design conditions PN40


PMA - Maximum allowable pressure 40 bar g @ 50°C
TMA - Maximum allowable temperature 400°C @ 25 bar g
Minimum allowable temperature -10°C
Metal seat 29.8 bar g @ 236°C
PMO - Maximum operating pressure for saturated steam service
Soft seat 27.0 bar g @ 230°C
Metal seat 400°C @ 25.6 bar g
TMO - Maximum operating temperature
Soft seat 230°C @ 27.0 bar g
Minimum operating temperature -10°C
On / off function Limited to the PMO
PMX - Maximum differential pressure DN15 - DN80 2 bar
Throttling function
DN100 1.5 bar
Designed for a maximum cold hydraulic test pressure of: 60 bar g

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 10 of 10

Safety information, installation and maintenance


For full details see the Installation and Maintenance Instructions (IM-P137-02) supplied with the product.
Installation note: Install in the direction of flow given by the arrow on the body with the handwheel in a suitable position.
Disposal: These products are recyclable. No ecological hazard is anticipated with the disposal of these products, providing due care is taken.

How to order
Example: 1 off DN25 Spirax Sarco type BSA2T bellows sealed stop valve, flanged PN16 or PN25.
Note: Should the differential pressure exceed those listed against the respective sizes in the table below, then please ensure balancing
discs are specified for use in the valves (see illustration overleaf).

Size DN125 DN150 DN200 DN250


Differential pressure (bar) 25 17 10 6

Spare parts
The spare parts are shown in heavy outline. Parts drawn in broken
line are not supplied as spares.
Available spares
Body/bonnet gasket and stem packing 10, 8 (2 off)
Stem and bellows assembly (state if BSAT or BSA) 6, 5
Disc (and optional disc where fitted) -
state full description of the valve 4

How to order spares


Please note: for customer convenience spares are supplied in kits
to ensure all the appropriate replacement parts are supplied to
carry out a specific maintenance task. e.g. when a stem/bellows
assembly is ordered, parts (10), (8) and (6, 5) will be included in
the kit.
Always order spares by using the description given in 'Available
spares' and state the size and type of stop valve. 8
Example: 1 - Body / bonnet gasket and stem packing for a DN15
Spirax Sarco BSA2T PN16 bellows sealed stop valve.

BSAT 6
shown

10

5
10

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


;ϬϰͿн;ϬϮͿWZ^ĨŽƌ,y
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TI-P023-26
ST Issue 9

Cert. No. LRQ 0963008 S13


ISO 9001
SG Iron
Separator (Flanged)

Description Pressure / temperature limits (ISO 6552)


The S13 separator is an SG iron baffle type separator used for B C
the removal of entrained liquids in steam, compressed air or ���
gas systems. The fitting of insulation jackets will increase the ���
Temperature °C

A
performance of the separator.
Standards ���
This product fully complies with the requirements of the European
Pressure Equipment Directive 97 /23 /EC. ���
Certification
This product is available with a manufacturers' Typical Test Report. �
A B D
Note: All certification / inspection requirements must be stated at ���
the time of order placement. � � �� �� �� ��
Pressure bar g
Sizes and pipe connections The product must not be used in this region.
DN40, DN50, DN65, DN80, DN100, DN125, DN150 and DN200.
Flanged EN 1092 PN16 and PN25 with screwed BSP drain. A -A Flanged JIS 10K
Flanged JIS /KS 10K with screwed BSP drain. B-B Flanged EN 1092 PN16
Flanged JIS /KS 20K with screwed BSP drain - DN40 , DN50, DN65 B - C - D Flanged EN 1092 PN25 and JIS 20K
and DN200 only. Note: S13 flanged type separators may be supplied with a lower
pressure rating than that cast into the body. Reference should be
Materials made to the appropriate operating chart to determine the actual
product limitations.
No. Part Material Body design conditions PN25
PMA Maximum allowable pressure 25 bar g @ 100°C
TMA Maximum allowable temperature 350°C @ 14 bar g
1 Body SG iron DIN 1693 GGG40
ASTM A395 Minimum allowable temperature -10°C
Maximum operating JIS/KS 10K 12.3 bar g
PMO pressure for saturated PN16 13.7 bar g
2 Plug Carbon steel 1.0460 (C22.8) steam service PN25 and JIS/KS 20K 21.3 bar g
TMO Maximum operating temperature 350°C @ 14 bar g
Minimum operating temperature -10°C
3 Gasket Reinforced exfoliated graphite
Note: For lower operating temperatures consult Spirax Sarco
JIS/KS 10K 20.4 bar g
Designed for a maximum cold
4 Drain reducing bush Forged carbon steel ASTM A105 PN16 24.0 bar g
hydraulic test pressure of:
PN25 and JIS/KS 20K 37.5 bar g

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Dimensions, weight and volumes Recommended tightening torques
(approximate) in mm, kg and litres
or
Size A B C D E F G Weight Volume Item Size Nm
mm
DN40 111 156 89 365 ½" 1" 94 14 1.6
DN40 46 A /F M56 150 - 165
DN50 146 205 117 456 ½" 1" 98 25 3.2
DN50 46 A /F M56 150 - 165
DN65 178 249 146 406 ¾" 1½" 98 28 4.6
DN65 46 A /F M56 150 - 165
DN80 178 252 152 483 1" 1½" 98 36 6.5
DN80 60 A /F M72 190 - 210
DN100 223 315 197 692 1" 1½" 118 60 13.5 2
DN100 60 A /F M72 190 - 210
DN125 226 397 381 706 1" 1½" 121 128 38.5 DN125 60 A /F M72 190 - 210
DN150 226 397 381 706 1" 1½" 121 130 42.5 DN150 60 A /F M72 190 - 210
DN200 308 502 426 762 1½" 1½" 140 190 68.0 DN200 60 A /F M72 190 - 210

2 Inspection opening

Separator drain trapping F

G Drain E
D C

Safety information, installation and maintenance


For full details see the Installation and Maintenance Instructions (IM-P023-55) supplied with the product.
Installation note:
Install in a horizontal pipeline with the drain directly below. Note: To ensure that any separated liquid is drained away quickly, a suitable
liquid drainer or steam trap must be connected to the drain connection 'E' - consult Spirax Sarco for further details.
Disposal
This product is recyclable. No ecological hazard is anticipated with the disposal of this product, providing due care is taken.

How to order
Example: 1 off DN50 Spirax Sarco S13 separator with SG iron body having flanged EN 1092 PN16 connections.

S13 SG Iron Separator (Flanged) TI-P023-26 ST Issue 9


Page 1 of 3

TI-P133-58
ST Issue 4

Cert. No. LRQ 0963008 M10Si ISO


ISO 9001
Ball Valve
DN¼" to DN2½"

Description Sizes and pipe connections


The M10Si ISO three-piece body ball valve has been designed ¼", ", ½", ¾", 1", 1¼", 1½", 2", (2½" only available with reduced bore).
for use as an isolating valve, not a control valve, has a lockable Screwed BSP, BSPT, NPT, BW, SW full bore and reduced bore.
handle as standard and can be serviced without removal from DN15 to DN50 (DN65 only available with reduced bore).
the pipeline (screwed and welded versions only). It can be used Flanged PN40, ANSI 150 and ANSI 300 full bore and reduced bore.
for steam and other industrial fluids for services ranging from
vacuum to the higher temperatures and pressures.
Pressure / temperature limits
ISO mounting A
The integral ISO body mounting allows the valve to be automated ���
without losing seal integrity, as the body does not require
disassembly. Manual to remote control may therefore be easily ���
Temperature °C

accomplished by the ISO range of Spirax Sarco ball valves. ���


Available types ��� Steam
M10Si2_ _ ISO Zinc plated carbon steel body, PDR 0.8 seats. saturation
�� curve
M10Si3_ _ ISO Stainless steel body, PDR 0.8 seats. �
��� B C
M10Si4_ _ ISO Complete stainless steel, PDR 0.8 seats.
� �� �� �� �� ���
Note: The nomenclature will be followed with either FB (full bore) Pressure bar g
or RB (reduced bore).
Standards The product must not be used in this region.
This product fully complies with the requirements of the
European Pressure Equipment Directive 97 / 23 / EC and carries A - B 2" FB and 2½" RB only
the mark when so required. A - C ¼" - 1½" FB, RB and 2" RB
Certification Note: The flange standard may restrict the maximum operating
This product is available with certification to EN 10204 3.1. pressure. Please check with Spirax Sarco.
Note: All certification / inspection requirements must be stated
at the time of order placement.
PMA Maximum allowable pressure 100 bar g @ 60°C
Options TMA Maximum allowable temperature 260°C @ 0 bar g
• Self-venting ball. Minimum allowable temperature -29°C
• Extended stems 50 mm (2") and 100 mm (4") to allow full insulation.
• Oval handle for confined spaces. Ideal for trap modules. Maximum operating pressure
PMO 17.5 bar g
for saturated steam service
Technical data TMO Maximum operating temperature 260°C @ 0 bar g
Flow characteristic Modified linear Minimum operating temperature -29°C
Port Full and reduced bore versions Note: For lower operating temperatures consult Spirax Sarco
Leakage test procedure to ISO 5208 (Rate A) / EN 12266-1 (Rate A) PMX Maximum differential pressure is limited to the PMO
Antistatic device Complies with ISO 7121 and BS 5351 Designed for a maximum cold hydraulic test pressure of 150 bar g

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Page 2 of 3

14 12 21 18 11 4 9, 20 18

23
8
16
6, 7, 22
15
3
2
1
5
19

Materials
No. Part Material
M10Si2 ISO Zinc plated carbon steel ASTM A105
1 Body M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
M10Si2 ISO Zinc plated carbon steel ASTM A105
2 Cap M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
3 Ball Stainless steel AISI 316
4 Stem Stainless steel AISI 316
5 Seat Carbon / graphite reinforced PTFE PDR 0.8
6 Stem seal Reinforced PTFE antistatic
M10Si2 ISO
Zinc plated carbon steel SAE 1010
7 Separator M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
8 Belleville washer Stainless steel AISI 301
M10Si2 ISO
Zinc plated carbon steel SAE 1010
9 Nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
10 Name-plate - DN (Not shown) Stainless steel AISI 430
M10Si2 ISO
Zinc plated carbon steel SAE 1010
11 Stem nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
12 Lever M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
13 Name-plate (Not shown) Stainless steel AISI 430
14 Grip Vinyl
M10Si2 ISO
Zinc plated carbon steel Grade 5
15 Bolts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
16 Nuts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
17 Studs M10Si4 ISO Stainless steel AISI 316
Note: Item 17 can not be shown as it is only applicable to welded versions
M10Si2 ISO
Zinc plated carbon steel SAE 12L 14
18 Stop screw M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
19 Body/cap gasket 'O' ring EPDM geothermal
20 Nut locker Stainless steel AISI 316
M10Si2 ISO
Zinc plated carbon steel SAE 1010
21 Lockable handle M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
22 Stem seal PEEK
23 Lock-plate Stainless steel AISI 316

M10Si ISO Ball Valve DN¼" to DN2½" TI-P133-58 ST Issue 4


Page 3 of 3

Dimensions (approximate) in mm Kv values


Reduced bore Size ¼" " ½" ¾" 1" 1¼" 1½" 2" 2½"
Size A A1 A2 A3 B2 B3 C2 C3 D D1 D2 E Reduced bore 2.5 2.5 6 10 27 49 70 103 168
¼" 56 52 - - 130 - 63 - 22 - - 8 Full bore 2.5 6.8 17 36 58 89 153 205 -
" 56 52 - - 130 - 63 - 22 - - 8 For conversion Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
½" 63 52 108 130 130 145 66 81 24 89 95 11
¾" 68 60 117 150 130 145 69 84 26 98 105 14 Operating torque (N m)
1" 86 84 127 160 162 162 100 100 31 108 115 21 Size ¼" " ½" ¾" 1" 1¼" 1½" 2" 2½"
1¼" 99 94 140 180 162 162 104 104 37 118 140 25 Reduced bore 3.25 3.25 3.25 5.50 13.25 20 50 60 75
1½" 108 102 165 200 185 185 112 112 41 127 150 31 Full bore 3.25 3.25 5.50 13.25 20 50 60 75 -
2" 124 118 178 230 185 185 120 120 48 152 165 38 The indicated torque values are for valves frequently operated,
2½" 152 152 - - 250 - 140 - 57 - - 51 that are submitted to a maximum differential pressure of 40 bar.
Valves that are subject to long static periods, may require greater
Full bore break-out torque.
Size A A1 A2 A3 B2 B3 C2 C3 D D1 D2 E
¼" 56 58 - - 130 - 63 - 22 - - 8 Safety information, installation and maintenance
" 63 60 - - 130 - 66 - 24 - - 11 For full details see the Installation and Maintenance Instructions
supplied with the product.
½" 68 64 - 130 130 145 69 84 26 - 95 14
¾" 86 84 - 150 162 162 100 100 31 - 105 21
1" 99 98 - 160 162 162 104 104 37 - 115 25 How to order example:
1 off Spirax Sarco ½" screwed BSP M10Si2FB ISO ball valve.
1¼" 108 106 - 180 185 185 112 112 41 - 140 31
1½" 124 124 - 200 185 185 120 120 48 - 150 38
2" 152 152 - 230 250 250 140 140 57 - 165 51 Spare parts
The spare parts available are shown in solid outline. Parts drawn
in broken line are not supplied as spares.
Weights (approximate) in kg
Available spares
Size Reduced bore Full bore
Scrd /BW/SW PN40 ANSI 150 Scrd /BW/SW PN40 Seat, seals and body gasket set 5, 6, 19, 22
¼" 0.65 - - 0.65 - How to order spares
" 0.65 - - 0.72 - Always order spares by using the description given in the column
headed 'Available spares' and state the size and type of ball valve.
½" 0.72 2.30 1.77 0.95 2.60 Example: 1 - Seat, seals and body gasket set for a Spirax Sarco
¾" 0.95 3.20 2.35 1.60 3.80 ½" M10Si2FB ISO ball valve.
1" 1.60 4.20 3.47 2.05 4.70
1¼" 2.05 5.70 4.47 2.75 6.40
1½" 2.75 6.80 5.96 4.25 8.30
2" 4.25 9.50 9.16 7.50 12.80
2½" 7.50 - - - -

B2, B3

C2,
C3

D1, ØE
D2 22
D

6 6
A, A1

A2, A3
A: Scrd and BW
A1: SW
A2: Flanged ANSI 150
A3: Flanged PN40
B2: Scrd, BW and SW
B3: Flanged PN40 and ANSI 150
C2: Scrd, BW and SW
C3: Flanged PN40 and ANSI 150
D: Scrd, BW and SW
D1: Flanged ANSI 150
D2: Flanged PN40
E: All versions 19 5 5 19

M10Si ISO Ball Valve DN¼" to DN2½" TI-P133-58 ST Issue 4


TI-P163-01
ST Issue 6

Cert. No. LRQ 0963008 Fig 12


ISO 9001
SG Iron
Strainer
Description
The Fig 12 is an SG iron screwed Y-type strainer. The standard Size ½" to 2"
stainless steel screen is 0.8 mm perforations. As options, other
perforations and mesh sizes are available as well as monel screens.
The strainer cap can be drilled and tapped for blowdown and drain
valves if required.

Standards
This product fully complies with the requirements of the European
Pressure Equipment Directive 97 / 23 / EC.

Certification
This product is available with a manufacturers' Typical Test Report.
Note: All certification / inspection requirements must be stated at
the time of order placement. 4
Sizes and pipe connections
½", ¾", 1", 1¼", 1½", 2", 2½" and 3" screwed BSP or NPT.

Optional extras
Strainer screens 1
Perforations 1.6, 3 mm
Stainless steel screen
Mesh 40, 100, 200
Perforations 0.8, 3 mm
Monel
Mesh 100 3
Blowdown or drain valve connections. 2
The cap can be drilled to the following sizes to enable a blowdown
or drain valve to be fitted.
Strainer size Blowdown valve Drain valve
Size 2½" and 3"
½" ¼" ¼"
¾" and 1" ½" ½"
1¼" and 1½" 1" ¾"
2" to 3" 1¼" ¾"

Pressure / temperature limits


���
Temperature °C

��� 4
���
Steam 1
��� saturation
�� curve

� � �� �� �� ��
Pressure bar g
The product must not be used in this region.
3
2
Body design conditions PN25 6
PMA Maximum allowable pressure 25 bar g @ 120°C 5
TMA Maximum allowable temperature 260°C @ 19.5 bar g
Minimum allowable temperature -10°C Materials
No. Part Material
Maximum operating pressure
PMO 21 bar g 1 Body SG iron DIN 1693 GGG 40
for saturated steam service
TMO Maximum operating temperature 260°C @ 19.5 bar g 2 Cap SG iron DIN 1693 GGG 40
3 Cap gasket Reinforced exfoliated graphite
½" to 2" -10°C
Minimum operating temperature 4 Strainer screen Stainless steel 316L
2½" and 3" 0°C
Note: For lower operating temperatures consult Spirax Sarco 5 Bolt Carbon steel BS 3692 Gr. 8.8
Designed for a maximum cold hydraulic test pressure of 38 bar g 6 Washer Carbon steel BS 4320 TI Form A

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Kv values For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
Size ½" ¾" 1" 1¼" 1½" 2" 2½" 3"
Perforations 0.8, 1.6 and 3 mm 3.6 11 15.5 26 41 68 82 115
Mesh 40 and 100 3.6 11 15.5 26 41 68 82 115
Mesh 200 3.6 9 13.0 21 35 55 66 93

Dimensions / weights (approximate) in mm and kg Spare parts


The spare parts available are shown in solid outline. Parts drawn
Screening in broken line are not supplied as spares.
Size A B C D area cm² Weight
½" 87 55 79 32 25 0.47 Available spares
¾" 110 65 93 36 42 0.77 Strainer screen 4
(state material, size of perforations or mesh and size of strainer)
1" 125 78 110 48 71 1.40
Cap gasket (packet of 3) 3
1¼" 155 103 140 60 135 2.15
1½" 190 115 153 65 161 3.30 How to order spares
Always order spares by using the description given in the column
2" 230 140 177 76 251 5.10 headed 'Available spares' and state the size and type of strainer
2½" 274 177 230 94 406 7.30 and perforation or mesh required.
Example: 1 - Strainer screen, stainless steel having 0.8 mm
3" 280 183 237 105 406 7.50 perforations for a 1½" Spirax Sarco Fig 12 strainer.

Withdrawal
distance
D

Size ½" to 2"


B
A
3

Safety information, installation and maintenance 2


For full details see the Installation and Maintenance Instructions
(IM-S60-17) supplied with the product.

Warning:
The strainer cap gasket contains a thin stainless steel support ring,
which may cause physical injury if it is not handled and disposed
of carefully.

Installation note:
The strainer should be installed in the direction of flow, as indicated
on the body. On applications involving steam or gases the pocket
should be in the horizontal plane. On liquid systems the pocket Size 2½" and 3"
should point downwards. Suitable isolation valves must be installed
to allow for safe maintenance and trap replacement.
3
Maintenance note:
Maintenance can be completed with the strainer in the pipeline. 4
Disposal:
The product is recyclable. No ecological hazard is anticipated with
disposal of this product providing due care is taken.
6
How to order
Example: 1 off Spirax Sarco 2" Fig 12 SG iron strainer, screwed BSP, 5
with stainless steel screen having 0.8 mm perforations.

Recommended tightening torques


or
Item Qty Size Nm
mm
1 ½" 22 M28 38 - 40
1 ¾" 27 M32 42 - 48
1 1" 32 M42 70 - 80
2 1 1¼" 46 M56 124 - 144
1 1½" 50 M60 164 - 184
1 2" 60 M72 234 - 264
5 4 2½" 19 M12 50 - 55
4 3" 19 M12 50 - 55

Fig 12 SG Iron Strainer TI-P163-01 ST Issue 6


Page 1 of 5

TI-S02-27
ST Issue 8

Cert. No. LRQ 0963008 FT14 and FT14HC


ISO 9001
SG Iron
Ball Float Steam Traps (1" HC, 1¼", 1½" and 2")

FT14HC
1"

FT14
1¼"

FT14-C
FT14
1½" and 2"

Description
The FT14 and FT14HC are iron bodied ball float steam traps having stainless steel working internals and integral automatic air venting
facility. These traps are supplied with horizontal screwed connections only and can be maintained without disturbing the pipework. The
flow direction is as indicated on the valve body.

Available types
FT14 Standard 1¼", 1½" and 2"
High capacity (1" only) - As standard the FT14HC is available Note: These ball float steam traps are available with
FT14HC with flow direction in either left-to-right or right-to-left direction. either 4.5, 10 or 14 bar internals (PMX).
Please state preference when placing an order.

Capsule
The BP99/32 capsule which is used in the FT14 and FT14HC ball float steam traps is suitable for use on 150°C superheat @ 0 bar g
and 50°C superheat @ 32 bar g.
Optional extras will only be supplied if specified at the point of order
A manually adjustable needle valve (designated 'C' on the nomenclature i.e. FT14-C) can be fitted to the trap. This option provides a
steam lock release (SLR) feature in addition to the standard air vent. For further information please consult Spirax Sarco.
The top of the cover can be drilled and tapped up to " BSP or NPT for the purpose of fitting a balance line.
The bottom of the cover can be drilled and tapped " BSP or NPT for the purpose of fitting a drain cock.

Standards
This product fully complies with the requirements of the European Pressure Equipment Directive 97/23/EC.

Certification
This product is available with a manufacturers’ Typical Test Report. Note: All certification/inspection requirements must be stated at the
time of order placement.

Sizes and pipe connections 1" (FT14HC only), 1¼", 1½" and 2" screwed BSP and NPT.

Pressure / temperature limits See page 2 for the pressure / temperature limitations.

Materials See page 3 for the materials list.

Capacities See page 4 for full capacity details.

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2009
Page 2 of 5

Pressure / temperature limits

���

Temperature °C
��� FT14HC 1"
���
PN25 ��� Steam and
��� saturation
curve FT14 1¼"
��

� � �� �� �� ��
Pressure bar g

���
Temperature °C

���

PN16 ��� Steam FT14 1½" and 2"


saturation
curve

� � � � � �� �� �� ��
Pressure bar g

The product must not be used in this region.

The product should not be used in this region as damage to the internals may occur.

Size 1" HC and 1¼" 1½" and 2"

Body design conditions PN25 PN16

PMA Maximum allowable pressure 25 bar g @ 100°C 16 bar g @ 100°C

TMA Maximum allowable temperature 300°C @ 18 bar g 220°C @ 13.5 bar g

Minimum allowable temperature -10°C -10°C

PMO Maximum operating pressure for saturated steam service 21 bar g 14 bar g

TMO Maximum operating temperature 275°C @ 19 bar g 220°C @ 13.5 bar g

Minimum operating temperature


Note: For lower temperatures consult Spirax Sarco 0°C 0°C
Size 1" HC 1¼" 1½" and 2"
4.5 bar FT14HC-4.5 FT14-4.5 FT14-4.5
PMX Maximum differential pressure
10 bar FT14HC-10 FT14-10 FT14-10
14 bar FT14HC-14 FT14-14 FT14-14

Designed for a maximum cold hydraulic test pressure of: 38 bar g 24 bar g

FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
Page 3 of 5

FT14HC
1"

4 FT14
1¼"

2
8
1
17
10 18
7
9
11 6 2 3 17 18 8 4
12
5

7 26
6
5
12
17 18 20 21 19

FT14-C FT14
1½" and 2"

Materials
No. Part Material
1" and 1¼" SG iron BS EN 1563 JS 1030
1 Body
1½" and 2" Cast iron DIN 1691 GG 25
Cover bolts 1" Steel BS 3692 Gr. 8.8
2 Cover bolts 1¼" Steel ASTM A193 B7
Cover bolts & nuts 1½" and 2" Steel BS 3692 Gr. 8.8
3 Cover gasket Reinforced exfoliated graphite
1" and 1¼" SG iron BS EN 1563 JS 1030
4 Cover
1½" and 2" Cast iron DIN 1961 GG 25
Valve seat 1" and 1¼" Stainless steel BS 970 431 S29
5
Main valve assembly with erosion deflector 1½" and 2" Stainless steel BS 3146 Part 2 ANC 2
Valve seat gasket 1" and 1¼" Stainless steel BS 1449 304 S11
6
Main valve assembly gasket 1½" and 2" Reinforced exfoliated graphite
Pivot frame assembly set screws 1" and 1¼" Stainless steel BS 4183 18/8
7 Bolts 1½" Stainless steel ISO 3506-2: A2-70
Main valve assembly bolts
Studs and nuts 2" Stainless steel BS 6105 A4-80
8 Ball float and lever Stainless steel BS 1449 304 S16
9 Support frame 1" and 1¼" Stainless steel BS 1449 304 S16
10 Pivot frame 1" and 1¼" Stainless steel BS 1449 304 S16
11 Pivot pin 1" and 1¼" Stainless steel
12 Erosion deflector Stainless steel BS 970 431 S29
17 Air vent assembly Stainless steel
18 Air vent seat gasket Stainless steel BS 1449 304 S11
19 SLR assembly Stainless steel BS 970 303 S21
20 SLR gasket Mild steel BS 1449 CS4
21 SLR seal Graphite
26 Inlet plate 1½" and 2" only Stainless steel BS 1449 304 S16

FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
Page 4 of 5

Capacities
�� ���

�� ���

�� ���
� ���
� ��� ��
� ��� � ����
���
���
� ���

� ���

� ��� ���
� ���
�� ���
� ���


���
� ���
���
Condensate kg / h

� ��� �
��
���
� ���
�����

����
� ��
���
��
��
���
� ���
�� ��� � ���
��� ��� � ���
��� ��
��
�� ��
��� ����
���
��� ���
��
���
���

���
���
� ���
�� �

���
��� � ���
� ����
�� ���
� � �� ���
�� �
���
��� ��
���
��
����
���
� ���
� ���
���

���
��� ��� ��� ��� ��� ��� � � � � � � � � � �� ��

Differential pressure bar (x 100 = kPa)

Additional cold water capacities from the thermostatic air vent under start-up conditions
Capacities shown above are based on condensate at saturation temperature. Under start-up conditions when the condensate is cold
the internal thermostatic air vent will be open and provides additional capacity to the main valve. The following table gives the minimum
additional cold water capacities from the air vent.

P (bar) 0.5 1 2 3 4.5 7 10 14


Minimum additional cold water capacity (kg / h)
1" HC 580 600 650 670 700 1 000 1 300 1 600
1¼, 1½" and 2" 580 600 650 670 700 1 000 1 300 1 600

FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
Page 5 of 5

Dimensions / weights (approximate) in mm and kg Spare parts


The spare parts available are shown in solid outlines. Parts drawn
Size A B C D E F G Weight in broken lines are not supplied as spares.
1" HC 120 110 80 195 160 220 115 6.8 Available spares
1¼" 120 110 80 195 160 220 115 6.9 with float (1" and 1¼") 5, 6, 7, 8, 9, 10, 11
1½" 270 130 108 248 200 270 115 17.5 Main valve assembly
with erosion deflector (1½" and 2") 5, 6, 7, 26
2" 300 138 125 250 200 288 140 22.0 Ball float (1½" and 2") 8
Air vent assembly 17, 18
1½" and 2" shown
F Manually adjustable needle valve (SLR) 17, 18, 19, 20, 21
and air vent assembly
Complete set of gaskets (packet of 3 sets) 3, 6, 18, 20
B Note: The erosion deflector on the 1" and 1¼" is pressed into the
body during manufacture and is not available as a spare.
How to order spares
C Always order spares by using the description given in the column
headed 'Available spares' and state the size and type of trap.
Example: 1 - Air vent assembly for a Spirax Sarco 2" FT14-4.5
ball float steam trap.
G
A D E Recommended tightening torques
Withdrawal
distance or
Item Size Nm
mm
Safety information, installation and maintenance
For full details see the Installation and Maintenance Instructions 1" 17 M10 x 30 29 - 33
(IM-S02-30) supplied with the product. 1¼" 14* M10 x 30 29 - 33
Installation note: 2
1½" 19 M12 x 60 60 - 66
The FT14 must be installed with the direction of flow as indicated
on the body, and with the float arm in a horizontal plane so that it 2" 24 M16 x 70 80 - 88
rises and falls vertically.
5 1" and 1¼" 17 - 40 - 45
Disposal
This product is recyclable. No ecological hazard is anticipated with 1" and 1¼" - M5 x 20 10 - 12
the disposal of this product providing due care is taken. 7 1½" 10 M6 x 20 10 - 12
2" 13 M8 x 20 20 - 24
How to order
Example: 1 off Spirax Sarco 1" screwed BSP FT14HC-14 ball 17 - 17 - 50 - 55
float steam trap having an SG iron body and cover, with
thermostatic air vent - flow direction left-to-right. The cover is to 19 - 21 - 40 - 45
be suitable for tapping " for drain/balance pipe connection. *Note: Reduced A/F bolt head required

Steam lock
release assembly 2 Dowel 3 18 Air vent assembly
17
19 + 21

20

6 5 10 8
11 9 7 6 26 5 7 8
Main valve assembly Main valve assembly
with float (1½" and 2")
(1" and 1¼") (horizontal assembly shown)

FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
TI-P601-18
ST Issue 4

Cert. No. LRQ 0963008 DCV41


ISO 9001
Austenitic Stainless Steel
Disc Check Valve
Description 2 3 4 1
DCV41 is an austenitic stainless steel disc check valve with
screwed or socket weld end connections. Its function is to prevent
reverse flow on a wide variety of fluids for applications in process
lines, hot water systems, steam and condensate systems. For
oils and gases, a Viton seat is available and for water an EPDM
seat is available. Soft seat versions provide a zero leakage rate
or bubble tight shut-off, i.e. they meet DIN 3230 BN1 and DIN
3230 BO1, provided a differential pressure exists (Note: Soft
seat options are not available with socket weld ends). The
shut-off of the standard valve conforms to DIN 3230 BN2. When
a heavy duty spring is installed with an EPDM seat, the valve is
suitable for boiler feedwater check applications.
A high temperature spring version is available to operate at 400°C. Æ
Sizes and pipe connections
½", ¾" and 1" screwed BSP to BS 21 female taper, screwed NPT to
ANSI B 1.20.1 and socket weld to ANSI B 16.11 Class 3000.
Optional extras
Heavy duty springs (700 mbar opening pressure) for boiler feed
applications.
High temperature spring.
Viton soft seats for oil and gas applications - screwed connections only
EPDM soft seals for water applications - screwed connections only
Limiting conditions
Body design condition PN50
PMO - Maximum operating pressure 50 bar g
With metal seat and standard spring 300°C Soft seat option (screwed connections only)
TMO - With metal seat and high temperature spring 400°C
Maximum
operating Without spring 400°C
temperature Viton seat 250°C
EPDM seat 150°C
Minimum With metal seat -29°C
operating With viton seat -15 to +250°C
temperature With EPDM seat -29 to +250°C
Designed for a maximum cold hydraulic test pressure of 76 bar g
Note: Special testing to allow lower temperature operation can be
Æ
provided at extra cost. Consult Spirax Sarco.
Operating range
400 A
Temperature °C

B
300
E C
200
Steam
100 saturation
curve D
0
0 20 10 30 40 50
Pressure bar g Certification
This product must not be used in this region. The product is available with certification to EN 10204 3.1.B for
body as standard.
A-B-D High temperature spring and without spring
E-C-D Standard spring
Standards
Materials Designed and manufactured in accordance with BS 7438.
No.Part Material Standard shut-off
1 Body Austenitic stainless steel ASTM A351 CF3M Standard valves conform to DIN 3230 BN2.
2 Seat Austenitic stainless steel ASTM A351 CF3M Soft seated versions meet DIN 3230 BN1 and DIN 3230 BO1
provided a differential pressure exists.
3 Disc Austenitic stainless steel BS 1449 316 S11
Standard spring Austenitic stainless steel BS 2056 316 S42 Operation
4 Heavy duty spring Austenitic stainless steel BS 2056 316 S42 Disc check valves are opened by the pressure of the fluid and
closed by the spring as soon as the flow ceases and before the
High temp. spring Nickel alloy Nimonic 90 reverse flow occurs.

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification. © Copyright 2004
Kv values Pressure loss diagram
Size ½" ¾" 1" 20
5
Kv 4.4 7.5 12 4
For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156 10 3

Water flowrate in Vw m³ /h
Opening pressures in mbar

Water flowrate in Vw l/s


7 2
Differential pressures with zero flow for standard and high temperature 6
springs. 5 1"
➔ Flow direction 4
1
3 ¾"
Size ½" ¾" 1"

25 25 25 2
➔ 22.5 22.5 22.5 ½" 0.5
20 20 20 0.4

Where lower opening pressures are required, valves without springs 1 0.3
can be installed in vertical pipes with bottom-to-top flow.
Without spring 0.7 0.2
0.6

3 2.5 4 0.5
0.01 0.02 0.05 0.1 0.2 0.5 1
Dimensions / weight (approximate) in mm and kg Pressure loss in bar
A A B
Size Socket weld Screwed A /F Weight Pressure loss diagram with open valve at 20°C. The values indicated
are applicable to spring loaded valves with horizontal flow. With
½" 50 51 34 0.2 vertical flow, insignificant deviations occur only within the range of
¾" 55 57 41 0.3 partial opening.
The curves given in the chart are valid for water at 20°C. To
1" 67 68 50 0.5 determine the pressure for other fluids the equivalent water volume
flowrate must be calculated and used in the graph.
➤ ➤ r
Ö 1000
A
Vw = xV

Vw = Equivalent water volume flow in l /s or m3 /h


r = Density of fluid kg/m3
V = Volume flow of fluid l/s or m 3/h.
Pressure loss information for steam, compressed air and gases is
available from Spirax Sarco.
B
Installation
For more detailed installation and maintenance instructions please
refer to IM-P601-19 which is supplied with the product.
The DCV41 must be fitted in accordance with the direction of flow
arrow indicating correct fluid flow direction. When fitted with a
spring, they can be installed in any plane. When supplied without
spring, they must be fitted in a vertical flow line with the flow from
bottom-to-top.

Note: Disc check valves are non-maintainable (no spares are


available). Disc check valves are not suitable for use where
heavily pulsating flow exists, such as close to a compressor.
Various options are denoted by a marking on the valve body:-
'N' - High temperature spring - Standard metal seat
'W' - Without spring - Standard metal seat
'H' - Heavy duty spring - Standard metal seat
'V' - Standard spring - Viton seat
End elevation 'E' - Standard spring - EPDM seat
No identification indicates a standard spring with a metal disc.

Disposal
If a product which contains a Viton component has been subjected
to a temperature approaching 315°C or higher, then it may have
decomposed and formed hydrofluoric acid. Avoid skin contact
and inhalation of any fumes as the acid will cause deep skin
burns and damage to the respiratory system. Viton must be
How to order disposed of in a recognised manner as stated in the Installation
Example: 1 off Spirax Sarco DCV41 in an austenitic stainless steel and Maintenance Instructions (IM-P601-19). No other ecological
body fitted with a Viton soft seat, having ½" screwed BSP hazard is anticipated with the disposal of this product providing
connections and complete with certification to EN 10204 3.1.B for due care is taken.
the body.

DCV41 Austenitic Stainless Steel Disc Check Valve TI-P601-18 ST Issue 4


Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2015

TI-S60-03
ST Issue 8

Fig 33
Cast Iron
Strainer
Description Sizes and pipe connections
The Fig 33 is a cast iron integrally flanged Y- type strainer. The DN15, DN20, DN25, DN32, DN40, DN50, DN65, DN80, DN100,
standard stainless steel screen in the DN15 to DN80 size range DN125, DN150 and DN200
has 0.8 mm perforations, in the DN100 to DN200 size range it has Standard available flanges: EN 1092 PN16, AS 2129 table F,
1.6 mm perforations. Optional mesh sizes are available as well ASME 150 (DN15 and DN20) and ASME 125 (DN25 to DN200).
as monel screens. The strainer cap can be drilled and tapped for
blowdown and drain valves if required.
Standards
This product fully complies with the requirements of the European
Pressure Equipment Directive 97 / 23 / EC.
Certification
This product is available with a manufacturer’s Typical Test Report.
Note: All certification / inspection requirements must be stated at the
time of order placement.

Optional extras
1.6 mm (DN15 to DN80)
Perforations
Stainless steel screen 3.0 mm (DN15 to DN200)
Mesh 40, 100, 200
0.8 mm (DN15 to DN80) 1
Perforations 1.6 mm (DN100 to DN200) 4
Monel screen
3.0 mm (DN15 to DN200)
Mesh 100
3
Blowdown or drain valve connections 2
The cap can be drilled to the following sizes to enable a blowdown
or drain valve to be fitted. DN15 to DN50
Strainer size Blowdown valve Drain valve
DN15 ¼ ¼"
DN20 and DN25 ½" ½"
DN32 and DN40 1" ¾"
DN50, DN65, DN80, DN100 and DN125 1¼" ¾"
DN150 and DN200 2" ¾"

Pressure / temperature limits


A
300
Temperature °C

C
200 B
1
100 Steam
saturation A
curve B 4
C
0
0 2 4 6 8 10 12 14 16
Pressure bar g
3
The product must not be used in this region.
A - A Flanged EN 1092 PN16 5
B - B Flanged AS 2129 Table F
C - C Flanged ASME 125 (including DN15, DN20 flanged ASME 150) 2 DN65 to DN200
Body design conditions PN16
PMA Maximum allowable pressure 16 bar g
TMA Maximum allowable temperature 300°C
Minimum allowable temperature
DN15 to DN50 -10°C Materials
DN65 to DN200 0°C No. Part Material
EN 1092 PN16 13 bar g 1 Body Cast iron DIN 1691 GG 20
Maximum operating pressure AS 2129 Table F 13 bar g
PMO Cap DN15 to DN50 SG iron DIN 1693 GG 25
for saturated steam service ASME 125 10 bar g 2
Cover DN65 to DN200 Cast iron DIN 1691 GG 20
ASME 150 10 bar g
TMO Maximum operating temperature 300°C 3 Cap gasket Reinforced exfoliated graphite
Minimum operating temperature 0°C 4 Strainer screen Austenitic stainless steel ASTM A240 316L
Designed for a maximum cold hydraulic test pressure of 24 bar g 5 Bolts Carbon steel BS 4169 Gr. 8.8
Kv values For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
Size DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100 DN125 DN150 DN200
Perforations 0.8, 1.6 and 3.0 mm 5 8 13 22 29 46 72 103 155 237 340 588
Mesh 40 and 100 5 8 13 22 29 46 72 103 155 237 340 588
Mesh 200 4 6 10 17 23 37 58 83 124 186 268 464

Dimensions / weights (approximate) in mm and kg Spare parts


PN16 AS 2129 ASME* Screening The spare parts available are shown in solid outline. Parts drawn in
Size A A A B C area cm² Weight broken line are not supplied as spares.
DN15 130 130 130 70 110 27 1.8 Available spares
DN20 150 147 150 80 130 43 2.7 Strainer screen 4
DN25 160 157 154 95 150 73 3.4 (state material, size of perforation or mesh and size of strainer)
DN32 180 176 176 135 225 135 6.0 Cap gasket (packet of 3) 3
DN40 200 194 194 145 240 164 7.2
DN50 230 224 224 175 300 251 10.9 How to order spares
Always order spares by using the description given in the column
DN65 290 288 228 200 335 327 21.7 headed 'Available spares' and state the size and type of strainer and
DN80 310 304 304 210 340 361 25.9 perforations or mesh required.
DN100 350 350 350 255 415 545 38.5 Example: 1 - Strainer screen, stainless steel with 0.8 mm perforations
DN125 400 400 400 300 510 843 63.0 for a DN65 Spirax Sarco Fig 33 strainer.
DN150 480 480 480 345 575 1117 87.0
DN200 600 598 598 435 730 1909 153.0
* DN15 and DN20 ASME 150 and, DN25 to DN200 ASME 125

DN15 to DN50
4
3

2
B
C

Withdrawal
distance

Safety information, installation and maintenance


For full details see the Installation and Maintenance Instructions
(IM-S60-18) supplied with the product.
DN65 to DN200
Installation note:
The strainer should be installed in the direction of flow, as indicated 3
on the body. On applications involving steam or gases the pocket
should be in the horizontal plane. On liquid systems the pocket should 4
point downwards. Suitable isolation valves must be installed to allow
for safe maintenance and trap replacement.

Maintenance note:
Maintenance can be completed with the strainer in the pipeline. 5

Disposal
The product is recyclable. No ecological hazard is anticipated with
disposal of this product providing due care is taken. Recommended tightening torques
or
How to order
Example: 1 off DN25 Spirax Sarco Fig 33 strainer having EN 1092 Item Qty Size
mm Nm
PN16 flanged connections. The strainer must be supplied with a
stainless steel screen having 0.8 mm perforations. 1 DN15 36 M28 50 - 55
1 DN20 38 M32 60 - 66
1 DN25 50 M42 100 - 110
2
1 DN32 46 M56 150 - 165
1 DN40 50 M60 170 - 185
1 DN50 60 M72 190 - 210
8 DN65 19 M12 x 40 20 - 24
8 DN80 19 M12 x 40 30 - 35
8 DN100 24 M16 x 50 70 - 77
5
8 DN125 24 M16 x 50 80 - 88
8 DN150 30 M20 x 60 100 - 110
12 DN200 30 M20 x 70 90 - 100

TI-S60-03 ST Issue 8 Fig 33 Cast Iron Strainer


TI-P027-01
ST Issue 13

Cert. No. LRQ 0963008


ISO 9001
BSP Pressure Gauge
with Syphon and Cock
Description
Pressure gauge with 100 mm diameter dial with units marked in
bar, psi and inches hg for vacuum as appropriate and having a
BSP connection. The gauge is supplied with either:
Ring type syphon tube and cock or a 'U' type syphon tube and
cock.
Bourdon tube gauge, constructed in accordance with DIN 16005.
For the following options, consult Spirax Sarco:

Pressure gauges with NPT connections.
A dial with MPa units is available where indicated (*) in the
'Available pressure range' table below.

Available pressure range


Range 0 to 1.6 bar 0 to 23 psi
Range * 0 to 4.0 bar 0 to 53 psi
Steel Range * 0 to 6.0 bar 0 to 86 psi
Range * 0 to 10.0 bar 0 to 145 psi
Note: Where Range * 0 to 16.0 bar 0 to 230 psi
indicated ( * ) Range * 0 to 25.0 bar 0 to 360 psi
a dial with
MPa units is Range 0 to 40.0 bar 0 to 580 psi
available. Range -1 to 1.5 bar 30" Hg to 20 psi
Range -1 to 3.0 bar 30" Hg to 40 psi
Range -1 to 5.0 bar 30" Hg to 70 psi
Range 0 to 4.0 bar 0 to 53 psi
Range 0 to 10.0 bar 0 to 145 psi
Stainless steel
Range 0 to 16.0 bar 0 to 230 psi
Range 0 to 25.0 bar 0 to 360 psi

Standards
The product fully complies with the requirements of the Pressure
Equipment Directive 97 /23 /EC.
Certification
A certificate of conformity is available as standard for this product.
A calibration certificate is available by special order at extra cost.

Sizes and pipe connections Pressure /temperature limits


Pressure gauge " BSP male (BS 2779) Maximum design conditions Full scale reading
Gauge end " BSP female (BS 2779) PMA Maximum allowable pressure Full scale reading
Gauge cock
Syphon end " BSP female parallel (BS 21) TMA Maximum allowable temperature of gauge 217°C
Cock end " BSP male taper (BS 21) Note: Either a 'U' or a ring syphon must be fitted to achieve this.
Ring / 'U' syphon
Process end " male parallel (BS 21) Minimum allowable temperature -40°C
Range † 1.5 bar 20 psi
Materials - Steel
Range 1.6 bar 23 psi
Part Material
Case Pressed steel PMO Maximum operating pressure Range † 3 bar 40 psi
Gauge Glass Snap fit perspex Please note: Range 4 bar 53 psi
Bourdon tube CuSh 8 (92% Cu 8% Zn) 1. Where indicated (†) these Range † 5 bar 70 psi
Ring and 'U' syphon Mild steel tube BS 1387 heavy grade units are available as
compound gauges down to Range 6 bar 86 psi
Body Brass full vacuum.
Gauge cock Range 10 bar 145 psi
Handle Phenolic 2. For compressed air and
steam services the maximum Range 16 bar 230 psi
operating pressure for this
Materials - Stainless steel product is 21 bar g. Range 25 bar 360 psi
Case Stainless steel Range 40 bar 580 psi
Gauge Glass Snap-fit perspex Maximum ambient temperature 60°C
Bourdon tube Stainless steel 316TI
'U' syphon Stainless steel
Gauge cock Use a Spirax Sarco " M10S4 Stainless steel

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2006
Dimensions /weights (approximate) in mm and kg
Gauge Ring syphon U' syphon
Weight Weight
A B C D Weight E F G H Syphon Cock J K L Syphon Cock
100 29 137 22 A /F 0.43 321 35 80 116 0.94 0.21 167.5 61.5 136.5 0.59 0.21

A B J
Ring syphon

G F Gauge cock
K

C E
L

'U' syphon
Gauge
H
D

Safety information, installation and maintenance


For full details see the Installation and Maintenance Instructions (IM-P027-02) supplied with the product.
Installation note:
As with all instrumentation, the Spirax Sarco pressure gauge is a delicate measuring device and care has to be taken in its installation and
use if it is to remain reliable.
It is recommended that all gauges are fitted with a gauge cock to assist when calibration or maintenance is necessary. When used on steam
or other hot gases, gauges must be protected from heat by the use of a 'U' syphon or ring syphon tube and gauge cock. The syphon pipe
should be primed with water prior to fitting the gauge. Care should be taken if the installation is exposed to frost as gauges can burst.
Disposal:
The product is recyclable. No ecological hazard is anticipated with the disposal of this product providing due care is taken.

How to order
Example: 1 off Spirax Sarco " pressure gauge with a pressure range of 0 - 10 bar and having screwed BSP connections.

Spare parts
There are no spare parts available for Spirax Sarco pressure gauges.
Typical uses of a 'U' syphon and gauge

Vertical pipe
Horizontal pipe
(where no headroom
exists)

Side of vessel

Typical uses of a ring syphon and gauge

Top of vessel

Horizontal pipe (where headroom allows)

BSP Pressure Gauge with Syphon and Cock TI-P027-01 ST Issue 13


Page  of 6

TI-P204-01
CH Issue 13

Cert. No. LRQ 0963008 DRV7 and DRV7G


ISO 9001
SG Iron
Pressure Reducing Valves
Description
The DRV7 is an SG iron direct acting bellows sealed pressure reducing valve. The standard version has an EPDM diaphragm and is
suitable for steam, water and air applications. The DRV7 is available with a Nitrile rubber diaphragm (suffix 'N') for oil applications.
A Nitrile rubber soft seated version (suffix 'G', limited to 90°C) is also available for applications that require tight shut-off. It is recommended
that for these applications a maximum pressure turndown ratio of 10:1 is observed.
Note: To protect the actuator diaphragm on steam applications a WS4 water seal pot must be installed in the downstream pressure signal
line to the actuator. Refer to TI-S12-03 for details.
Available types:
DRV7 and DRV7G are available in 6 pressure ranges (suffix 1-6).

Downstream pressure ranges: Screwed



Actuator
Pressure ½" to 2"
Range Valve type Spring range PN
type colour Rating
(bar)
1 DRV7(G)B1(N) 1 or 1N Yellow *0.1 - 0.6 2.5
2 DRV7(G)B2(N) 2 or 2N Yellow **0.2 - 1.2 2.5
3 DRV7(G)B3(N) 3 or 3N Blue 0.8 - 2.5 6.0
4 DRV7(G)B4(N) 4 or 4N Blue 2.0 - 5.0 16.0
5 DRV7(G)B5(N) 5 or 5N Blue 4.5 - 10.0 25.0
6 DRV7(G)B6(N) 5 or 5N Red 8.0 - 20.0 25.0
* DN32 to DN50 Range 0.15 - 0.6, DN65 to DN100 Range 0.3 - 0.6
** DN65 to DN100 Range 0.4 - 1.2.

Sizes and pipe connections


½", ¾" 1", 1¼", 1½", and 2"
Screwed BSP (BS 21 parallel), NPT also available on request.
DN15, DN20, DN25, DN32, DN40, DN50, DN65, DN80 and DN100.
Standard flanges: EN 1092 PN16 and PN25
Flanges available on request: ANSI 150 and JIS

Pressure / temperature limits


A B C D
���
Temperature °C

Steam
saturation
��� curve
Flanged
��� DN15 to DN100
H H
G F E

� � �� �� �� ��
Pressure bar g
The product must not be used in this region.

A - D - E Screwed and flanged EN 1092 PN25.
A - C - G Flanged EN 1092 PN16.
A - B - F Flanged ANSI 150.
H - H The DRV7G is limited to 90°C.
Body design conditions PN25
Maximum design pressure 25 bar g @ 100°C
DRV7 300°C @ 17.5 bar g
Maximum design temperature
DRV7G 90°C @ 25 bar g
Minimum design temperature 0°C
DRV7 300°C @ 17.5 bar g
Maximum operating temperature
DRV7G 90°C @ 25 bar g
Minimum operating temperature 0°C
Note: For lower operating temperatures consult Spirax Sarco Kvs values
DN15 - DN50 25 bar Size DN 15 20 25 32 40 50 65 80 100
Maximum differential pressure
DN65 - DN100 20 bar Kvs 3.4 6.5 11.4 16.4 24 40 58 92 145
Designed for a maximum cold hydraulic test pressure of 38 bar g
Note: The Kvs values shown above are full capacities and should
Note: With internals fitted, test pressure must not exceed 25 bar g be used for safety valve sizing purposes where they are required.

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2008
Page  of 6

Materials
No. Part Material
DN15 to DN50 SG iron DIN 1693 GGG 40.3
1 Body
DN65 to DN100 SG iron ENG JS 400-18-LT
2 Bonnet SG iron DIN 1693 GGG 40.3
3 Valve seat Stainless steel BS 970 431 S29
DN15 Stainless steel
4 Valve seat gasket DN20 and DN25 Mild steel
DN32 to DN50 Reinforced exfoiliated graphite
DRV7 Stainless steel BS 970 431 S29
5 Valve head
DRV7G (soft seated) Stainless steel / Nitrile BS 970 431 S29
6 Valve head screw DN15 and DN20 Stainless steel BS 6105 A2
7 Valve head seal Arlon 1555
8 Bush DN15 and DN20 Stainless steel BS 970 431 S29
9 Bush (part of item 10) DN25 to DN100 Stainless steel BS 970 431 S29
10 Balancing bellows assembly DN25 to DN100 Stainless steel AISI 316 (L)
11 Balancing bellows gasket DN25 to DN100 Reinforced exfoiliated graphite
12 Bonnet gasket Reinforced exfoiliated graphite
13 Bonnet nuts Steel DIN 267 Pt13 Gr. 8
DN15 to DN40 M10
14 Bonnet studs DN50 and DN65 M12 Steel DIN 267 Pt13 Gr. 8.8
DN80 and DN100 M16
15 Pillars Steel zinc plated BS 970 230 M07
16 Pillars nuts Steel zinc plated BS 3693 Gr. 8
17 Spring adjuster Cast iron zinc plated DIN 1691 GG25
18 Spring(s) Chrome Vanadium
19 Bush (part of 20) PTFE / steel composite
20 Sealing bellows assembly Stainless steel AISI 316(L)
DN15 and DN20 Stainless steel 'S' type
21 Sealing bellows gasket
DN25 to DN100 Reinforced exfoiliated graphite
22 Clamp nut DN25 to DN100 Steel zinc plated BS 970 230 M07
DN32 to DN50 Steel zinc plated BS 970 230 M07
25 Lock-nut
DN15 to DN25, DN65 to DN100 Steel zinc plated BS 3692 Gr. 8
26 Spring plate Steel zinc plated BS 1449 Pt1 HR14
27 Needle bearing Steel
28 Setting nut Steel zinc plated BS 970 230 M07
29 Bearing plate DN32 to DN50 Steel zinc plated BS 1449 Pt1 HR14
30 Circlip DN32 to DN50 Steel zinc plated
31 Mounting plate DN25 to DN50 Steel zinc plated BS 1449 Pt1 HR14
Types 1(N) to 4(N) Steel DIN 1514 St W24
32 Housing
Type 5(N) Steel BS EN 10025 S355 J2G3
Types 1(N) and 2(N) Steel zinc plated BS 3692 Gr. 5.6
33 Housing screws
Types 3(N), 4(N) and 5(N) Steel zinc plated BS 3692 Gr. 8.8
Types 1(N) and 2(N) Steel zinc plated BS 3692 Gr. 5
34 Housing nuts
Types 3(N), 4(N) and 5(N) Steel zinc plated BS 3692 Gr. 8
Diaphragm EPDM fabric reinforced
35
Diaphragm suffix 'N' Nitrile fabric reinforced
36 Hex. headed bolt Stainless steel BS 6105 A2
37 Sealing washer Fibre
38 Diaphragm clamp Stainless steel ASTM A351 CF8M
39 Piston Steel zinc plated BS 1449 Pt1 HR14
40 Spindle Steel zinc plated BS 970 230 M07
41 Mounting nuts Steel zinc plated BS 3692 Gr. 8
42 Coupling Steel zinc plated
43 Thread insert DN15 and DN20 Stainless steel DTD 734
44 Self-locking nut DN25 to DN100 Stainless steel BS 6105 A2

DRV7 and DRV7G SG Iron Pressure Reducing Valves TI-P204-01 CH Issue 13


Page  of 6

6 (DN15 and DN20 only)

4
3
44
5
7 43
* 11
8
9
12
2
* 10 13
14

17 DN15 and DN20

18 20

12
22 16

21 19
11

25
27 15

26
28
31
40
41

32
39
34

33 DN65 to DN100
42

35 38 37 36
29
* Please note: Parts numbered 10 and 11 are for DN25 to DN100 only 30
28
DN25 25

DN32 to DN50

DRV7 and DRV7G SG Iron Pressure Reducing Valves TI-P204-01 CH Issue 13


Page  of 6

Spare parts for the DN15 and DN20 (½" and ¾") valves
The spare parts available for sizes DN15 and DN20 valves are detailed below. No other parts are supplied as spares.

The listed parts are for the following valve types:

DRV7 Stainless steel seated


Valve assemblies
DRV7G Nitrile soft seated
Types 1 to 5 EPDM diaphragm
Actuator assemblies
Types 1N to 5N Nitrile diaphragm

Available spares
Coupling A
Diaphragm set Diaphragm and sealing washer. B, C
Needle bearing D
Sealing bellows set Sealing bellows assembly, sealing bellows gasket and bonnet gasket. E, F, G
Control spring(s) I
Seat/head set Seat, seat gasket, head, bonnet gasket and head seal. J, K, L, G, H
Gasket set Sealing bellows gasket, bonnet gasket and seat gasket. F, G, K

How to order spares


Always order spares by using the description given in the column headed 'Available spares' and state the size and type of valve.
Example: 1 - Gasket set for a Spirax sarco DN15 DRV7B1 pressure reducing valve.

How to fit spares


Full fitting instructions are given in the Installation and Maintenance Instructions supplied with the spare(s).

K J
L H

C
A

DN15 and DN20

DRV7 and DRV7G SG Iron Pressure Reducing Valves TI-P204-01 CH Issue 13


Page  of 6

Spare parts for the DN25 to DN100 valves


The spare parts available for sizes DN25 to DN100 valves are
detailed below. No other parts are supplied as spares.
The listed parts are for the following valve types:
W
DRV7 Stainless steel seated
Valve assemblies
DRV7G Nitrile soft seated
Types 1 to 5 EPDM diaphragm L
Actuator assemblies H
Types 1N to 5N Nitrile diaphragm

Available spares
Coupling A G
Diaphragm set - Diaphragm and sealing washer. B, C
M
Needle bearing D
Sealing bellows set E, F N
Sealing bellows assembly, and sealing bellows gasket.
Control spring(s) I
Seat/head set DN25 to DN50 (1 "to 2") J, K, L, W, H, G
Seat, seat gasket, head, self-locking nut, head seal and bonnet
gasket.
Head set DN65 to DN100 L, W, H, G, M I
Head, self-locking nut, head seal, bonnet gasket and balancing
bellows gasket.
Balancing bellows set DN25 to DN50 N, M, G, H, W, F E
Balancing bellows assembly, balancing bellows gasket,
bonnet gasket, head seal, self-locking nut, sealing bellows gasket.
Balancing bellows set DN65 to DN100 N, M, G, W, H
Balancing bellows assembly, balancing bellows gasket, F
bonnet gasket, self-locking nut and head seal.
Gasket set DN25 to DN50 (1 "to 2") F, G, K, M
Sealing bellows gasket, bonnet gasket, seat gasket and
balancing bellows gasket.
Gasket set DN65 to DN100 F, G, M
Sealing bellows gasket, bonnet gasket and
balancing bellows gasket. D
How to order spares
Always order spares by using the description given in the column
headed 'Available spares' and state the size and type of valve.
Example: 1 - Gasket set for a Spirax sarco DN25 DRV7B1 pressure
reducing valve.

J K
W
L
H
M B C A
G N
DN65 to DN100

How to fit spares


Full fitting instructions are given in the Installation and Maintenance
Instructions supplied with the spare(s).

E
I

D
DN25 to DN50

A
C

DRV7 and DRV7G SG Iron Pressure Reducing Valves TI-P204-01 CH Issue 13


Page  of 6

Dimensions (approximate) in millimetres


Flanged Screwed Actuator type
Size EN 1092 ANSI BSP / NPT 1 2 3 4 5+6
PN25 150
A1 A1 A2 E B C B C B C B C B C
DN15 130 127 88 38 537 305 511 250 426 208 426 168 411 143
DN20 150 143 102 38 537 305 511 250 426 208 426 168 411 143
DN25 160 153 134 51 546 305 520 250 435 208 435 168 420 143
DN32 180 176 144 51 608 305 582 250 497 208 497 168 482 143
DN40 200 198 150 62 608 305 582 250 497 208 497 168 482 143
DN50 230 229 180 71 611 305 585 250 500 208 500 168 485 143
DN65 290 295 - - 633 305 607 250 522 208 522 168 507 143
DN80 310 314 - - 639 305 613 250 528 208 528 168 513 143
DN100 350 350 - - 744 305 718 250 633 208 633 168 618 143

A2 A1

B B

Valve weight (kg)


Valve size DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100
Yellow spring 10.8 11.8 14 18.8 20.4 23.0 31.7 38.2 53.9
Weight Blue spring 10.8 11.8 14 18.8 20.4 23.0 31.7 38.2 53.9
Red spring 11.8 12.8 15 20.2 21.8 24.4 33.5 40.0 56.5
Reduction for
Screwed body -1.7 -2.2 -2.2 -3.6 -3.9 -5.5 - - -

Actuator weight (kg)


Actuator type 1 or 1N 2 or 2N 3 or 3N 4 or 4N 5 or 5N Note:
To calculate the total product weight add the
Weight 12.3 6.5 3.9 2.5 2.6 valve and actuator weights together.

Safety information, installation and maintenance


For full details see the Installation and Maintenance Instructions (IM-S12-04) supplied with the product.

Installation note:
Caution - To protect the actuator diaphragm on steam applications a WS4 series water seal pot must be installed in the downstream
pressure signal line to the actuator. Refer to TI-S12-03 for details.
The valve should be mounted vertically downwards in a horizontal pipeline with the direction of flow as indicated by the arrow on the
valve body. For applications with downstream temperatures below 125°C the valve can alternatively be mounted vertically upwards.

How to order
Example: 1 off Spirax Sarco DN40 DRV7B3 direct acting pressure reducing valve having flanged PN40 connections.
Note: Add suffix 'N' if the Nitrile rubber diaphragm is required. i.e. DRV7B3N.

DRV7 and DRV7G SG Iron Pressure Reducing Valves TI-P204-01 CH Issue 13


TI-S12-03
CH Issue 5

Cert. No. LRQ 0963008


ISO 9001
WS4
Water Seal Pot
Description
To be used in conjunction with the DRV or DEP direct acting A
pressure control valves when process temperature exceeds the
maximum operating temperature of the actuator.
For applications where there is rapid fluctuation of pressures or 2
loads the WS4-3 is recommended.
Available types
WS4 The WS4 is for normal applications up to a volume of 1 litre.
The WS4-3 has a larger 3 litre volume and is recommended 4
WS4-3
where there is rapid fluctuation of pressure or load.
B
WS4
Sizes and pipe connections
BSP Male BS 21 "
Screwed WS4 1
NPT Male "

Inlet ½" BSP Male BS 21 3


Screwed WS4-3
½" NPT Male
WS4 DN10
Butt weld
WS4-3 DN15
"
BSP Female BS 21 with 8 mm
Outlet Screwed compression fitting.

Pressure / temperature limits


���
���
Temperature °C

��� Steam
saturation
��� curve
�� B
� WS4-3
� � �� �� �� ��
Pressure bar g
The product must not be used in this region.

Body design conditions PN25


Maximum design pressure 25 bar g @ 120°C
Maximum design temperature 225°C @ 21 bar g
Minimum design temperature 0°C
Maximum operating pressure
for saturated steam service 21 bar g
Maximum operating temperature 225°C @ 21 bar g
Minimum operating temperature 0°C A
Note: For lower operating temperatures consult Spirax Sarco
Designed for a maximum cold hydraulic test pressure of 40 bar g
Note: With internals fitted, test pressure must not exceed 25 bar g Dimensions / weights (approximate) in mm and kg
A B Weight
Materials WS4 127 157 1.6
No. Part Material WS4-3 127 365 5.4

1 Housing Carbon steel DIN 1614 St W24


2 Connector Steel
Available spare
Part No. 3 - Coupling
3 Coupling Steel zinc plated
4 Plug Steel How to order
Example: 1 off Spirax Sarco " WS4 water seal pot having screwed
5 Tube Carbon steel DIN 1629 St 52 BSP connections.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Page 1 of 7

TI-S13-27
CH Issue 11

Cert. No. LRQ 0963008


ISO 9001
SV60
Safety Valve

Description
The SV60 is a range of full lift flanged safety valves suitable for use on steam, inert industrial gas and water services. Please contact
Spirax Sarco for suitability of any other media.
Available types
Model and material Bonnet and cap configuration
Open type easing lever
SV604 Carbon steel Closed bonnet Sealed cap
SV607 SG iron Packed easing lever
Open bonnet Open type easing lever

Applications
The SV60 is suitable for the protection of steam boilers, pipelines, pressure vessels, compressors and receivers and most general process
industry applications.
Certification
A manufacturers' Typical Test Report is provided as standard for each valve which will include valve set and hydraulic test pressure. Also
available on request is material certification in accordance with EN 10204 3.1.
Standards and approvals
The SV60 carries the mark and complies with the requirements of the European Pressure Equipment Directive 97 / 23 / EC falling within
Category 4 for Group 2 gases.
Seat tightness to ANSI / API STD 527-1992.
Lloyds Register (LR) type approval - Certificate number 01 / 00125 (E2).
The SV604 (PN flanged) is approved by the TÜV to AD-Merkblatt A2, AD-Merkblatt A4, TRD 421, Vd TÜV 100, 100 / 4.

Sizes and end connections Inlet sizes: DN20, DN25, DN32, DN40, DN50, DN65, DN80, DN100, DN125 and DN150.
Valve type Inlet connection Outlet connection
PN16 (DN65 to DN150 only) PN16
SV607
PN25 PN16
PN40 PN16
SV604
ANSI 300 ANSI 150
Standard PN flanges are to EN 1092 and ANSI 300 to EN 1759-1.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2008
Page 2 of 7

Pressure / temperature limits


���

Temperature °C
���
SV604 PN40 inlet ���
���
Steam
��� saturation
curve
���
� �� �� �� ��
Pressure bar g
���
��� This product must not be
Temperature °C

��� used in this region.


���
SV607 PN25 inlet Steam
saturation A tungsten alloy spring must
��� be used in this region.
curve
Consult Spirax Sarco for
� further information.
���
� � �� �� �� ��
Pressure bar g
���
���
Temperature °C

���
SV607 PN16 inlet ���
Steam
��� saturation
curve

���
� � � �� ��
Pressure bar g
SV604 PN40
Body design conditions
SV607 PN16 or PN25
Size Saturated steam Air Water
DN20 x DN32 29 bar g 40 bar g 40 bar g
DN25 x DN40 29 bar g 40 bar g 40 bar g
DN32 x DN50 29 bar g 40 bar g 40 bar g
DN40 x DN65 29 bar g 40 bar g 40 bar g
SV604 PN40 DN50 x DN80 29 bar g 40 bar g 40 bar g
DN65 x DN100 29 bar g 32 bar g 32 bar g
DN80 x DN125 29 bar g 32 bar g 32 bar g
DN100 x DN150 25 bar g 25 bar g 25 bar g
DN125 x DN200 20 bar g 20 bar g 20 bar g
DN150 x DN250 16 bar g 16 bar g 16 bar g
Set pressure range maximum
DN20 x DN32 22.5 bar g 25 bar g 25 bar g
DN25 x DN40 22.5 bar g 25 bar g 25 bar g
DN32 x DN50 22.5 bar g 25 bar g 25 bar g
DN40 x DN65 22.5 bar g 25 bar g 25 bar g
PN25 DN50 x DN80 22.5 bar g 25 bar g 25 bar g
DN65 x DN100 22.5 bar g 25 bar g 25 bar g
DN80 x DN125 22.5 bar g 25 bar g 25 bar g
SV607 DN100 x DN150 22.5 bar g 25 bar g 25 bar g
DN125 x DN200 20 bar g 20 bar g 20 bar g
DN150 x DN250 16 bar g 16 bar g 16 bar g
DN65 x DN100 14.6 bar g 16 bar g 16 bar g
DN80 x DN125 14.6 bar g 16 bar g 16 bar g
PN16 DN100 x DN150 14.6 bar g 16 bar g 16 bar g
DN125 x DN200 14.6 bar g 16 bar g 16 bar g
DN150 x DN250 14.6 bar g 16 bar g 16 bar g
Set pressure range minimum SV604 and SV607 0.2 bar g
SV604 400°C
Maximum
Temperature SV607 350°C
Minimum SV604 and SV607 -10°C
Steam 5%
Performance data Overpressure
Liquids and gas 10%
Steam and gas 10%
Blowdown limit
Liquids 20%
Backpressure limit 10% of set pressure
SV604 60 bar g
Designed for a maximum inlet
PN25 38 bar g
cold hydraulic test pressure of: SV607
PN16 24 bar g

SV60 Safety Valve TI-S13-27 Issue 11


Page 3 of 7

32 31 30
4 26, 27 4
17 19, 20
4 29
14 28
15
18 16
18
34
6 35
Sealed cap
9
3
Packed easing lever
12
11
7
22 10
33

13
21
23 5
8
36 2

1
Materials
No. Part Material SV607 / SV604
1 Body SG iron / carbon steel GJS-400-18LT / 1.0619 + N
2 Seat Stainless steel DN20 - DN100 1.4057 or for DN125 - DN150 ANC2
3 Bonnet SG iron / carbon steel GJS-400-18LT / 1.0619 + N
4 Cap SG iron GJS-400-15
Stainless steel, DN20 - DN100 1.4021 or for
5 Disc
hardened 47-52 HRC (Hardened Rockwell 'C' Scale) DN125 - DN150 CA15
Standard Chrome-vanadium alloy steel
6 Spring
For temperatures above 230°C Tungsten alloy steel
7 Guide plate SG iron GJS-400-15
8 Skirt Stainless steel DN20 - DN100 1.4301 or for DN125 - DN150 1.4308
9 Stem Stainless steel 1.4021
10 Body bolts Steel CK35
* 11 Spring plate Carbon steel C45E
* 12 Bearing ring (DN80 to DN150 only) Stainless steel 1.4021
13 Spacer Stainless steel 1.4021
14 Adjustment screw Stainless steel 1.4021
15 Lock-nut Zinc plated carbon steel
16 Screw Zinc plated steel
17 Collar Zinc plated carbon steel
18 Lever SG iron GJS-400-15
19 Cross pin Zinc plated carbon steel
20 Circlip Spring steel
21 Disc pin Spring steel DIN 7343, A304
22 Collets Stainless steel 1.4021
23 Stem ball Stainless steel
26 Collar pin Zinc plated carbon steel
27 Collar circlip Spring stainless steel
28 Packed lever spindle Stainless steel ASTM A276 431
29 Lifting fork Carbon steel
30 Gland packing Graphite
31 Gland Stainless steel ASTM A276 304
32 Gland nut Carbon steel
33 Guide plate gaskets (2 off) Reinforced exfoliated graphite
34 Sealed cap gasket Universal SA
35 Packed lever cap gasket Universal SA
36 Body drain plug ½ BSP Steel
* Note: The spring plate (11) and bearing ring design (12) varies according to the valve size and set pressure.

SV60 Safety Valve TI-S13-27 CH Issue 11


Page 4 of 7

Table 1 - SV60 flow capacity for dry saturated steam in kilogrammes per hour (kg / h)
(calculated at 10% overpressure. In accordance with EN 150 4126)

Valve size DN in /out 20 / 32 25 / 40 32 / 50 40 / 65 50 / 80 65 / 100 80 / 125 100 / 150 125 / 200 150 / 250
Flow area (mm²) 230 445 740 1140 1979 2734 4185 6504 8659 12272

Set pressure (bar g) Dry saturated steam, kg/h


0.5 129 269 401 525 875 1 357 1 889 3 053 4 299 6 203
1.0 192 403 608 812 1 315 2 014 2 831 4 635 6 380 9 190
1.5 254 538 816 1 102 1 764 2 726 3 793 6 190 8 502 12 235
2.0 312 661 1 005 1 363 2 187 3 367 4 775 7 775 10 665 15 337
2.5 369 789 1 187 1 636 2 631 3 981 5 652 9 162 12 791 18 388
3.0 427 911 1 354 1 867 3 002 4 609 6 551 10 651 14 805 21 278
3.5 485 1 023 1 521 2 097 3 372 5 251 7 471 12 139 16 864 24 233
4.0 538 1 148 1 688 2 326 3 801 5 825 8 289 13 662 18 709 26 883
4.5 591 1 261 1 854 2 555 4 175 6 398 9 104 15 006 20 549 29 527
5.0 644 1 374 2 019 2 783 4 548 6 970 9 917 16 347 22 385 32 165
5.5 697 1 487 2 185 3 011 4 920 7 540 10 729 17 685 24 217 34 798
6.0 750 1 599 2 350 3 239 5 291 8 110 11 539 19 021 26 046 37 427
6.5 802 1 711 2 514 3 466 5 662 8 678 12 349 20 354 27 873 40 052
7.0 855 1 823 2 679 3 693 6 033 9 246 13 157 21 687 29 697 42 673
7.5 907 1 935 2 843 3 919 6 403 9 814 13 964 23 017 31 519 45 291
8.0 959 2 047 3 007 4 145 6 773 10 380 14 771 24 346 33 339 47 907
8.5 1 012 2 158 3 172 4 372 7 143 10 947 15 577 25 675 35 159 50521
9.0 1 064 2 270 3 336 4 598 7 512 11 513 16 382 27 003 36 976 53133
9.5 1 116 2 381 3 499 4 824 7 881 12 078 17 187 28 329 38 793 55 743
10.0 1 169 2 493 3 663 5 049 8 250 12 644 17 991 29 655 40 608 58 352
11.0 1 273 2 715 3 991 5 501 8 987 13 774 19 599 32 305 44 237 63 566
12.0 1 377 2 938 4 318 5 952 9 724 14 903 21 206 34 955 47 866 68 780
13.0 1 482 3 161 4 645 6 402 10 460 16 032 22 812 37 601 51 490 73 989
14.0 1 586 3 383 4 972 6 853 11 197 17 161 24 419 40 250 55 117 79 199
15.0 1 690 3 606 5 299 7 304 11 934 18 290 26 025 42 898 58 743 84 410
16.0 1 795 3 829 5 626 7 755 12 671 19 420 27 633 45 547 62 371 89 623
17.0 1 899 4 051 5 954 8 206 13 408 20 549 29 240 48 196 65 999 -
18.0 2 004 4 274 6 281 8 658 14 146 21 680 30 849 50 847 69 630 -
19.0 2 108 4 497 6 609 9 110 14 884 22 812 32 460 53 504 73 267 -
20.0 2 213 4 721 6 937 9 562 15 623 23 944 34 070 56 158 76 902 -
21.0 2 318 4 944 7 266 10 015 16 363 25 078 35 684 58 818 - -
22.0 2 423 5 168 7 594 10 468 17 103 26 212 37 298 61 479 - -
23.0 2 528 5 392 7 924 10 922 17 844 27 348 38 915 64 144 - -
24.0 2 633 5 616 8 253 11 376 18 587 28 487 40 535 66 814 - -
25.0 2 738 5 841 8 584 11 831 19 331 29 626 42 156 69 487 - -
26.0 2 844 6 065 8 914 12 286 20 074 30 766 43 777 - - -
27.0 2 949 6 291 9 245 12 743 20 820 31 909 45 404 - - -
28.0 3 058 6 524 9 587 13 214 21 590 33 089 47 083 - - -
29.0 3 163 6 748 9 917 13 669 22 333 34 228 48 704 - - -

SV60 Safety Valve TI-S13-27 Issue 11


Page 5 of 7

Table 2 - SV60 flow capacity for air - normal m3/ h at 0°C and 1013 mbar
(calculated in accordance with AD-MERKBLATT A2 and TRD 421)

Valve size DN in /out 20 /32 25/40 32 /50 40 /65 50 /80 65 /100 80 /125 100 /150 125 /200 150 /250
Orifice (mm) 17.0 23.8 30.6 38.0 50.1 59.0 73.0 91.0 105 125
Flow area (mm²) 230 445 740 1 140 1 979 2 734 4 185 6 504 8 659 12 272
w (P > 4 bar) 0.78 0.86 0.76 0.68 0.64 0.71 0.66 0.70 0.72 0.73

Set pressure (bar g) Flow capacity for air m³ /h


0.5 145 304 456 472 996 1 521 2 115 3 466 4 809 6 955
1.0 227 480 728 973 1 578 2 419 3 383 5 514 7 621 10 975
1.5 303 643 975 1 323 2 125 3 251 4 572 7 434 10 267 14 753
2.0 377 802 1 211 1 657 2 657 4 062 5 742 9 328 12 885 18 509
2.5 450 956 1 438 1 978 3 171 4 853 6 892 11 195 15 467 22 232
3.0 522 1 107 1 656 2 289 3 672 5 627 8 026 13 015 18 018 25 924
3.5 593 1 255 1 868 2 591 4 161 6 388 9 146 14 837 20 542 29 590
4.0 660 1 411 2 074 2 858 4 670 7 157 10 184 16 785 22 986 33 029
4.5 728 1 554 2 285 3 149 5 145 7 884 11 219 18 491 25 321 36 385
5.0 795 1 697 2 496 3 439 5 619 8 611 12 254 20 196 27 657 39 741
5.5 862 1 841 2 706 3 730 6 094 9 338 13 289 21 902 29 992 43 097
6.0 929 1 984 2 917 4 020 6 568 10 065 14 324 23 607 32 328 46 452
6.5 996 2 127 3 128 4 310 7 043 10 793 15 359 25 313 34 663 49 808
7.0 1 063 2 271 3 339 4 601 7 517 11 520 16 393 27 018 36 999 53 164
7.5 1 130 2 414 3 549 4 891 7 992 12 247 17 428 28 724 39 334 56 520
8.0 1 197 2 557 3 760 5 182 8 466 12 974 18 463 30 429 41 670 59 876
8.5 1 264 2 701 3 971 5 472 8 941 13 701 19 498 32 135 44 005 63 232
9.0 1 332 2 844 4 182 5 763 9 415 14 428 20 533 33 840 46 341 66 588
9.5 1 399 2 987 4 392 6 053 9 890 15 156 21 567 35 546 48 677 69 944
10.0 1 466 3 131 4 603 6 343 10 365 15 883 22 602 37 251 51 012 73 300
11.0 1 600 3 417 5 025 6 924 11 314 17 337 24 672 40 662 55 683 80 012
12.0 1 734 3 704 5 446 7 505 12 263 18 791 26 741 44 073 60 354 86 724
13.0 1 868 3 990 5 868 8 086 13 212 20 246 28 811 47 484 65 025 93 436
14.0 2 003 4 277 6 289 8 667 14 161 21 700 30 881 50 895 69 696 100 148
15.0 2 137 4 564 6 711 9 248 15 110 23 154 32 950 54 306 74 367 106 860
16.0 2 271 4 850 7 132 9 828 16 059 24 609 35 020 57 717 79 038 113 572
17.0 2 405 5 137 7 554 10 409 17 008 26 063 37 090 61 129 83 709 -
18.0 2 539 5 424 7 975 10 990 17 957 27 517 39 159 64 540 88 380 -
19.0 2 674 5 710 8 397 11 571 18 906 28 972 41 229 67 951 93 051 -
20.0 2 808 5 997 8 818 12 152 19 855 30 426 43 299 71 362 97 723 -
21.0 2 942 6 284 9 240 12 733 20 804 31 880 45 368 74 773 - -
22.0 3 076 6 570 9 661 13 314 21 753 33 335 47 438 78 184 - -
23.0 3 210 6 857 10 083 13 894 22 702 34 789 49 507 81 595 - -
24.0 3 345 7 144 10 504 14 475 23 651 36 243 51 577 85 006 - -
25.0 3 479 7 430 10 926 15 056 24 600 37 698 53 647 88 417 - -
26.0 3 613 7 717 11 347 15 637 25 549 39 152 55 716 - - -
27.0 3 747 8 004 11 769 16 218 26 498 40 606 57 786 - - -
28.0 3 882 8 290 12 190 16 799 27 447 42 061 59 856 - - -
29.0 4 016 8 577 12 612 17 379 28 397 43 515 61 925 - - -
30.0 4 150 8 864 13 033 17 960 29 346 44 969 63 995 - - -
31.0 4 284 9 150 13 455 18 541 30 295 46 424 66 064 - - -
32.0 4 418 9 437 13 876 19 122 31 244 47 878 68 134 - - -
33.0 4 553 9 724 14 298 19 703 31 907 - - - - -
34.0 4 687 10 010 14 719 20 284 32 865 - - - - -
35.0 4 821 10 297 15 141 20 865 33 809 - - - - -
36.0 4 955 10 583 15 562 21 445 34 749 - - - - -
37.0 5 089 10 870 15 984 22 026 35 690 - - - - -
38.0 5 224 11 157 16 405 22 607 36 631 - - - - -
39.0 5 358 11 443 16 826 23 188 37 572 - - - - -
40.0 5 492 11 730 17 248 23 769 38 514 - - - - -

SV60 Safety Valve TI-S13-27 CH Issue 11


Page 6 of 7

Table 3 - SV60 flow capacity for water in tonnes / h at 25% overpressure


(calculated in accordance with AD-MERKBLATT A2 and TRD 421)

Valve size DN in / out 20 /32 25/40 32 /50 40 /65 50 /80 65 /100 80 /125 100 /150 125 /200 150 /250
Orifice (mm) 17.0 23.8 30.6 38.0 50.1 59.0 73.0 91.0 105 125
Flow area (mm²) 230 445 740 1140 1979 2734 4185 6504 8659 12272
w 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Set pressure (bar g) Flow capacity for water tonnes / h


0.5 4.6 8.9 14.9 22.9 39.8 55.0 84.1 130.8 174.1 246.7
1.0 6.5 12.6 21.0 32.4 56.3 77.7 119.0 184.9 246.2 348.9
2.0 9.2 17.9 29.8 45.8 79.6 109.9 168.3 261.5 348.2 493.5
3.0 11.3 21.9 36.5 56.1 97.5 134.6 206.1 320.3 426.4 604.4
4.0 13.1 25.3 42.1 64.8 112.6 155.5 238.0 369.9 492.4 697.9
5.0 14.6 28.3 47.1 72.5 125.8 173.8 266.1 413.5 550.5 780.2
6.0 16.0 31.0 51.6 79.4 137.8 190.4 291.5 453.0 603.1 854.7
7.0 17.3 33.5 55.7 85.8 148.9 205.7 314.9 489.3 651.4 923.2
8.0 18.5 35.8 59.5 91.7 159.2 219.9 336.6 523.1 696.4 986.9
9.0 19.6 37.9 63.1 97.2 168.8 233.2 357.0 554.8 738.6 1 046.8
10.0 20.6 40.0 66.6 102.5 178.0 245.8 376.3 584.8 778.6 1 103.4
11.0 21.7 42.0 69.8 107.5 186.6 257.8 394.7 613.3 816.6 1 157.3
12.0 22.6 43.8 72.9 112.3 194.9 269.3 412.2 640.6 852.9 1 208.7
13.0 23.5 45.6 75.9 116.9 202.9 280.3 429.1 666.8 887.7 1 258.1
14.0 24.4 47.3 78.8 121.3 210.6 290.9 445.3 691.9 921.2 1 305.6
15.0 25.3 49.0 81.5 125.5 218.0 301.1 460.9 716.2 953.5 1 351.4
16.0 26.1 50.6 84.2 129.7 225.1 310.9 476.0 739.7 984.8 1 395.7
17.0 26.9 52.2 86.8 133.7 232.0 320.5 490.7 762.5 1 015.1 -
18.0 27.7 53.7 89.3 137.5 238.8 329.8 504.9 784.6 1 044.6 -
19.0 28.5 55.1 91.7 141.3 245.3 338.8 518.7 806.1 1 073.2 -
20.0 29.2 56.6 94.1 145.0 251.7 347.6 532.2 827.0 1 101.1 -
21.0 29.9 58.0 96.5 148.6 257.9 356.2 545.3 847.4 - -
22.0 30.6 59.3 98.7 152.0 264.0 364.6 558.2 867.4 - -
23.0 31.3 60.7 100.9 155.5 269.9 372.8 570.7 886.9 - -
24.0 32.0 62.0 103.1 158.8 275.7 380.8 583.0 906.0 - -
25.0 32.6 63.2 105.2 162.1 281.4 388.7 595.0 940.0 - -
26.0 33.3 64.5 107.3 165.3 287.0 396.4 606.8 - - -
27.0 33.9 65.7 109.4 168.4 292.4 403.9 618.4 - - -
28.0 34.6 66.9 111.4 171.5 297.8 411.3 629.7 - - -
29.0 35.2 68.1 113.3 174.6 303.1 418.6 640.9 - - -
30.0 35.8 69.3 115.3 177.6 308.2 425.8 651.8 - - -
31.0 36.4 70.4 117.2 180.5 313.3 432.8 662.6 - - -
32.0 36.9 71.6 119.1 183.4 318.3 439.7 673.2 - - -
33.0 37.5 72.7 120.9 186.2 323.3 - - - - -
34.0 38.1 73.8 122.7 189.0 328.1 - - - - -
35.0 38.6 74.8 124.5 191.8 332.9 - - - - -
36.0 39.2 75.9 126.3 194.5 337.7 - - - - -
37.0 39.7 76.9 128.0 197.2 342.3 - - - - -
38.0 40.3 78.0 129.7 199.8 346.9 - - - - -
39.0 40.8 79.0 131.4 202.4 351.4 - - - - -
40.0 41.3 80.0 133.1 205.0 355.9 - - - - -

Table 4 w / Kdr values for SV60 safety valves


Set pressure (bar g)
Size 0.2 - 0.49 0.5 - 0.99 1.0 - 1.49 1.5 - 1.99 2.0 - 2.49 2.5 - 2.99 3.0 - 3.49 3.5 - 3.99 Above 4.0
DN20 x DN32 0.56 0.62 0.69 0.73 0.75 0.76 0.77 0.78 0.78
DN25 x DN40 0.62 0.67 0.75 0.80 0.82 0.84 0.85 0.85 0.86
DN32 x DN50 0.56 0.60 0.68 0.73 0.75 0.76 0.76 0.76 0.76
DN40 x DN65 0.45 0.51 0.59 0.64 0.66 0.68 0.68 0.68 0.68
DN50 x DN80 0.47 0.49 0.55 0.59 0.61 0.63 0.63 0.63 0.64
DN65 x DN100 0.50 0.55 0.61 0.66 0.68 0.69 0.70 0.71 0.71
DN80 x DN125 0.45 0.50 0.56 0.60 0.63 0.64 0.65 0.66 0.66
DN100 x DN150 0.48 0.52 0.59 0.63 0.66 0.67 0.68 0.69 0.70
DN125 x DN200 0.50 0.55 0.61 0.65 0.68 0.70 0.71 0.72 0.72
DN150 x DN250 0.51 0.56 0.62 0.66 0.69 0.71 0.72 0.73 0.73

SV60 Safety Valve TI-S13-27 Issue 11


Page 7 of 7

Sizing and selection


Refer to:- http://www.spiraxsarco.com / resources / steam-engineering-tutorials / safety-valves / safety-valve-sizing.asp

Dimensions /weights (approximate) in mm and kg


Size Dimensions Weight
Inlet / Outlet Flow Ø SV604 SV607
A B C D
DN20 - DN32 85 95 385 17.0 10.5 10.5
DN25 - DN40 100 105 435 23.8 12.5 11.5
DN32 - DN50 110 115 450 30.6 16.0 15.0
DN40 - DN65 115 140 520 38.0 18.0 18.0
DN50 - DN80 120 150 535 50.1 20.0 22.0
DN65 - DN100 140 170 710 59.0 40.0 38.0
DN80 - DN125 160 195 790 73.0 56.0 53.0
DN100 - DN150 180 220 835 91.0 77.0 75.0
DN125 - DN200 200 250 1 042 105.0 120.0 115.0
DN150 - DN250 225 285 1 165 125.0 190.0 180.0

Safety information, installation and maintenance


For full details see the Installation and Maintenance Instructions
(IM-P137-01) supplied with the product.

Installation note:
The safety valve should always be fitted with the centre line of
the spring housing vertically above the valve.
Open bonnet valves are recommended for all steam boiler
applications.

SV60 safety valve selection guide:


Model type SV60 SV60

Body material 4 = Carbon steel C


4
7 = SG iron

A = Closed bonnet / easing lever


Configuration B = Closed bonnet / sealed cap
A
C = Closed bonnet / packed lever
D = Open bonnet / easing lever

S = Stainless steel with


chrome-vanadium alloy
Seal material steel spring S B
T = Stainless steel with
tungsten alloy steel spring
Size DN20 to DN150 DN20

Inlet PN16 (DN65 to DN150 only), PN25, D


PN40
connection PN40 or ANSI 300 A

Selection example SV60 4 A S DN20 PN40

How to order example


1 off Spirax Sarco SV604AS, DN20 flanged PN40 safety valve with
a set pressure of 6 bar g.

SV60 Safety Valve TI-S13-27 CH Issue 11


Page 1 of 10

TI-P137-18
ST Issue 3

Cert. No. LRQ 0963008


ISO 9001
BSAT and BSA
Bellows Sealed Stop Valves

BSA6T shown

Description
A range of sealed, in-line stop valves having twin ply bellows as standard throughout the range. These valves have been designed for
use on steam, gas, liquid, condensate and water systems.
The standard BSAT range comes complete with throttling plug and locking device.
The alternative BSA range has a flat disc.
The Tables on page 2 clearly display the available sizes, pipeline connections and available options for the standard and alternative
ranges.

Standards
The product fully complies with the requirements of the European Pressure Equipment Directive 97 / 23 / EC and carries the mark when
so required.

Certification
The BSA1 and BSA1T is available with a manufacturer's Typical Test Report.
The BSA2, BSA2T, BSA3 and BSA3T is available with certification to EN 10204 3.1. Note: All certification / inspection requirements must
be stated at the time of order placement.

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2008
Page 2 of 10

Range and options


Standard BSAT range - complete with throttling plug and locking device
Stainless Stainless steel /
Material Cast iron SG iron Cast steel
steel cast steel

Model and BSA1T BSA2T BSA3T BSA6T BSA64T


connections
PN16 KS 10 PN16 PN25 PN25 PN40 ANSI 150 ANSI 300 KS 20 PN40 PN40
DN15 • • • • • • • • • •
DN20 • • • • • • • • • •
DN25 • • • • • • • • • •
DN32 • • • • • • •
DN40 • • • • • • • • • •
DN50 • • • • • • • • • •
Sizes DN65 • • • • • • •
DN80 • • • • • • • • • •
DN100 • • • • • • • • • •
DN125 • • • • •
DN150 • • • • • •
DN200 • • • • • •
DN250 •

DN15 • • • • • • • • • •
DN20 • • • • • • • • • •
DN25 • • • • • • • • • •
Optional DN32 • • • • • •
R-PTFE
DN40 • • • • • • • • • •
soft
seat DN50 • • • • • • • • • •
DN65 • • • • • •
DN80 • • • • • • • • • •
DN100 • • • • • • • • • •

Alternative BSA range - complete with flat disc option


Stainless Stainless steel /
Material Cast iron SG iron Cast steel
steel cast steel

Model and BSA1 BSA2 BSA3


connections PN16 KS 10 PN16 PN25 PN25 PN40 ANSI 150 ANSI 300 KS 20
DN125 • • • • •
DN150 • • • • • • •
Sizes
DN200 • • • • • • •
DN250 •

DN125 • •
Optional DN150 • • •
balancing
disc DN200 • • • • • • •
DN250 •

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 3 of 10

Dimensions /weights
(approximate) in mm and kg

Weight
A B C BSA1
Size BSA1T BSA3 BSA3 BSA3 BSA6T
PN JIS / KS JIS / KS ANSI ANSI BSA2 (DIN) (ANSI) ANSI 300 BSA64T
10K 20K 150 300 BSA2T ANSI 150 JIS/KS 20K PN40

DN15 130 133 152 108 152 205 125 4 4 5 6 4

DN20 150 153 178 117 178 205 125 4 5 6 7 5

DN25 160 163 200 127 203 217 125 5 6 8 9 6

DN32 180 183 - - - 217 125 7 8 - - 8

DN40 200 203 224 165 229 243 200 10 11 10 11 11

DN50 230 229 259 203 267 243 200 12 14 12 15 14

DN65 290 293 - - - 263 200 16 19 - - 19

DN80 310 309 304 241 317 287 200 21 26 25 29 26

DN100 350 349 340 292 356 383 315 36 44 41 49 44

DN125 400 395 - - - 416 315 52 64 - - -

DN150 480 479 428 - 445 450 315 75 88 - 94 -


DN200 600 592 537 - 559 622 500 145 180 - 193 -

DN250 730 - - - - 763 500 *180 - - - -

*(BSA2T / BSA2 only)

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 4 of 10

Seat leakage
Disc to seat shut-off conforms to EN 12266-1 Rate 1 leakage and ISO 5208 Rate A. Disc to seat shut-off for BSA3 (ANSI) conforms to
API 598 no leakage.

Kv values - all options


DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100 DN125 DN150 DN200 DN250
Size
(½") (¾") (1") (1¼") (1½") (2") (2½") (3") (4") (5") (6") (8") (10")
Kv 4 7 12 19 30 47 77 120 193 288 410 725 1 145

For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156


Note: For Kv values and flow characteristic values of the BSA1T, BSA2T and BSA3T see the next section 'BSAT flow data'.

BSAT flow data


BSAT valve
Size DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100 DN125 DN150 DN200 DN250
Hand-
Kv values for given handwheel rotations tested to EN 60534-2-3
wheel
Water at 20°C
rotations
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0.5 1.2 1.2 1.4 2.2 4.4 4.1 5.6 10.4 12.0 21 28 66 110
1 1.7 1.7 2.0 3.7 5.0 5.0 7.0 11.5 14.3 23 30 81 140
1.5 2.7 2.9 2.9 5.0 5.5 6.0 9.2 13.6 24.5 26 33 97 150
2 3.6 4.0 4.6 7.9 7.6 7.2 11.6 16.3 34.1 42 46 111 165
2.5 4.4 5.3 6.4 10.6 11.0 9.7 12.4 18.5 59.6 67 65 149 190
3 5.4 6.6 8.5 13.8 14.7 14.1 13.0 21.1 86.2 94 90 199 225
4 10.6 17.0 22.6 24.4 25.2 24.5 123.0 140 152 302 330
4.5 11.2 18.3 24.4 29.4 32.5 29.0 139.0 181 177 355 451
5 11.9 19.6 27.2 37.0 43.6 39.1 164.1 185 216 403 460
6 28.9 46.2 60.2 61.0 179.0 220 264 455 600
6.5 29.1 47.0 63.0 69.0 186.0 230 288 480 641
6.7 29.3 47.2 64.3 73.0 235 293 487 656
7 65.9 78.0 241 305 495 678
8 71.2 90.0 259 337 507 738
8.5 74.6 92.0 348 522 760
9.5 99.0 369 793
10 101.6 805
10.7 827

To convert Kv to volume flowrate in m³ / h:- Note: The maximum recommended differential pressure in
throttling function:
= Kv x  P DN15 - DN80 2.0 bar
Where: DN100 - DN125 1.5 bar
= Volume flow in cubic m/h DN150 1.0 bar
P = Pressure drop in bar DN200 - DN250 0.8 bar
If the BSAT is used above these quoted figures, increased noise
and vibration may be experienced.

The graphs below show handwheel rotation and flow characteristic with water at 20°C:

BSAT - DN15 BSAT - DN20


� �
� �
Kvr values

Kvr values

� �



� �
� �
� �
� � � � � � � �
Handwheel rotations Handwheel rotations

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 5 of 10

BSAT - DN25 BSAT - DN32


�� ��
��
��
Kvr values

Kvr values

� ��



� �
� � � � � � � � � � � �
Handwheel rotations Handwheel rotations

BSAT - DN40 BSAT - DN50


�� ��
�� ��
Kvr values

Kvr values
��
��
��
��
��
� ��
� �
� � � � � � � ��� � � � � � � � ���
Handwheel rotations Handwheel rotations

BSAT - DN65 BSAT - DN80


�� ���
��
��
Kvr values

Kvr values

��
�� ��
��
��
��
� �
� � � � ��� � � � � � ��
Handwheel rotations Handwheel rotations

BSAT - DN100 BSAT - DN125


��� ���
���
���
Kvr values

Kvr values

���
��� ���
���
��
��
� �
� � � � � � ��� � � � � �
Handwheel rotations Handwheel rotations

BSAT - DN150 BSAT - DN200


��� ���

���
Kvr values

Kvr values

���
���
���
���
� �
� � � � � ��� � � � � ���
Handwheel rotations Handwheel rotations

BSAT - DN250 Typical standard flat disc for the


��� BSA1, BSA2 and BSA3
���
Kvr values

���
��
% Flow

��� ��
��
� ��
� � � � � ����

Handwheel rotations � �� �� �� �� ���
% Handwheel rotations

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 6 of 10

Materials for the BSA1T, BSA2T, BSA3T and BSA1, BSA2, BSA3
BSA1T BSA2T BSA3T and BSA3
No. Part and and
BSA1 BSA2 DIN ANSI
Cast iron SG iron Cast steel Cast steel
1 Body
EN-GJS-250 EN-GJS-400-18-LT 1.0619+N (GSC 25N) ASTM A 216 WCB
Steel (DN15 - DN80) Forged steel (DN15- DN80)
SG iron DIN 17243 C 22.8 ASTM A 105
2 Bonnet
EN-GJS-400-18-LT Steel (DN100 - DN200) Cast steel (DN100- DN200)
1.0619+N (GSC 25N) ASTM A 216 WCB
3 Seat Stainless steel AISI 420
Metal Stainless steel DIN 17440 X30 Cr13
4 Disc Disc Stainless steel DIN 17440 X30 Cr13
Soft seat
Insert R-PTFE 25% carbon filled
5 Bellows Stainless steel DIN 17440 X6 Cr Ni Ti 1810
6 Stem Stainless steel AISI 420
7 Handwheel Pressed steel BS 1449 CR4
8 Stem packing Graphite
Bonnet studs Steel DIN 17420 24 Cr Mo 5 Steel ASTM A 193 B7
9 Bonnet nuts Steel DIN 17420 Ck 35 Steel ASTM A 192 2 H
Bonnet bolts Steel DIN 931 Gr. 5.6
10 Body / bonnet gasket Graphite laminated with stainless steel insert
DN15 - DN80 Steel M8 x 14 mm BS 3692 Gr. 8.8
Locking
11 screw DN100 - DN150 Steel M8 x 20 mm BS 3692 Gr. 8.8
DN200 - DN250 Steel M12 x 20 mm BS 3692 Gr. 8.8

Stroke limiter for throttling versions


The handwheel nut on the BSA1T,
BSA2T and BSA3T has a threaded BSAT BSA
hole for provision of a stroke limiter.
Customer to supply standard nuts and Protection
bolts as indicated in the table below. cap
Size Hexagon bolt
DN15 - DN80 M8 x 50 mm
7
DN100 - DN150 M12 x 75 mm
DN200 - DN250 M12 x 100 mm
11
Stroke
limiter
Handwheel BSAT
nut 6

8
9
11
2
5
10
1
DN150
shown

Optional balancing disc assembly


25 bar P DN125
Used 17 bar P DN150 6"
above 10 bar P DN200 8"
6 bar P DN250 (BSA2 only)
3 4

Optional soft sealing disc

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 7 of 10

Materials for the BSA6T and BSA64T


No. Part BSA6T BSA64T
Stainless steel Stainless steel
1 Body
EN 10213 1.4408 or ASTM A351 CF8M EN 10213 1.4408 or ASTM A351 CF8M
Stainless stel Carbon steel DN15 - DN80 DIN 117243 C22.8
2 Bonnet EN 10213 1.4581 Carbon steel DN100 10619+N (GSC 25N)
3 Seat Stainless steel EN 10213 1.4408 or ASTM A351 CF8M
DN15 - DN40 Stainless steel EN 10088 1.4571
4 Disc
DN50 - DN100 Stainless steel EN 100222 1.4571
5 Bellows Stainless steel DIN 17440 1.4571
6 Stem Stainless steel EN 10088 1.4571
7 Handwheel Pressed steel BS 1449 CR4
8 Stem packing Graphite
Bonnet studs Stainless steel A4-70
9
Bonnet nuts Stainless steel A4
10 Body / bonnet gasket Graphite laminated with stainless steel insert
DN15 - DN80 Steel M8 x 14 mm A2-70
Locking
11 screw DN100 - DN150 Steel M8 x 20 mm A2-70
DN200 - DN250 Steel M12 x 20 mm A2-70

Stroke limiter for throttling versions


The handwheel nut on the BSA6T and
BSA64T has a threaded hole for Protection
provision of a stroke limiter. Customer cap
to supply standard nuts and bolts as
indicated in the table below.
Size Hexagon bolt 7
DN15 - DN80 M8 x 50 mm
DN100 - DN150 M12 x 75 mm
DN200 - DN250 M12 x 100 mm

Stroke
limiter
Handwheel BSAT BSAT
nut

11

8
9

10
1

3 4

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 8 of 10

Product Key: The product must not be used in this region.


Maximum permissible differential pressure in throttling function:
DN15 - DN80 2.0 bar DN150 1.0 bar
limitations
Note: PMX Maximum differential pressure is limited to the PMO. DN100 - DN125 1.5 bar DN200 - DN250 0.8 bar

BSA1T and BSA1


B
���

Temperature °C
A
���
A - A Flanged JIS / KS 10K
Steam B - B Flanged PN16
��� saturation
curve
A B

� � � � � �� �� �� ��
Pressure bar g

Body design conditions PN16 JIS / KS 10K


PMA - Maximum allowable pressure 16 bar g 14 bar g
TMA - Maximum allowable temperature 300°C 220°C
PMO - Maximum operating pressure for saturated steam service 12.9 bar g 11 bar g
Soft seat 230°C 220°C
TMO - Maximum operating temperature
Metal seat 300°C 220°C
Minimum operating temperature -10°C -10°C
Designed for a maximum cold hydraulic test pressure of: 24 bar g 20 bar g

BSA2T and BSA2 PN16 PN25


��� ���
��� ���
Temperature °C
Temperature °C

��� ���
Steam Steam
��� ��� saturation
saturation
curve curve
� �
� � � � � �� �� �� �� � � �� �� �� ��
Pressure bar g Pressure bar g
Body design conditions PN16 PN25
PMA - Maximum allowable pressure 16 bar g 25 bar g
TMA - Maximum allowable temperature 350°C 350°C
PMO - Maximum operating pressure for saturated steam service 14.7 bar g 22.3 bar g
Soft seat 230°C 230°C
TMO - Maximum operating temperature
Metal seat 350°C 350°C
Minimum operating temperature -10°C -10°C
Designed for a maximum cold hydraulic test pressure of: 24 bar g 38 bar g

BSA3T and BSA3 (DIN) PN25, DN200 PN40, DN15 - DN150


��� ���
Temperature °C

Temperature °C

��� ���

��� ���
Steam Steam
��� saturation ��� saturation
curve curve
� �
� � �� �� �� �� � � �� �� �� �� �� �� ��
Pressure bar g Pressure bar g
Body design conditions PN25, DN200 PN40, DN15 - DN150
PMA - Maximum allowable pressure 25 bar g 40 bar g
TMA - Maximum allowable temperature 400°C 400°C
PMO - Maximum operating pressure for saturated steam service 23.2 bar g * 30.4 bar g
Soft seat 230°C 230°C
TMO - Maximum operating temperature
Metal seat 400°C 400°C
Minimum operating temperature -10°C -10°C
Designed for a maximum cold hydraulic test pressure of: 38 bar g 60 bar g
* Maximum operating pressure is limited to 27 bar g for the soft seat version only

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 9 of 10

Product Key: The product must not be used in this region.


Maximum permissible differential pressure in throttling function:
DN15 - DN80 2.0 bar DN150 1.0 bar
limitations
Note: PMX Maximum differential pressure is limited to the PMO. DN100 - DN125 1.5 bar DN200 - DN250 0.8 bar

BSA3T and BSA3 (ANSI)


���
C
Temperature °C ���
C - D Flanged ANSI 150
��� C - E Flanged JIS / KS 20K
Steam C - F Flanged ANSI 300
��� saturation
D curve E F

� �� �� �� �� ��
Pressure bar g

Body design conditions ANSI 150 ANSI 300 JIS /KS 20K
PMA - Maximum allowable pressure 19.6 bar g 51 bar g 34 bar g
TMA - Maximum allowable temperature 425°C 425°C 425°C
PMO - Maximum operating pressure for saturated steam service 14 bar g *41.6 bar g *30.7 bar g
Soft seat 230°C 230°C 230°C
TMO - Maximum operating temperature
Metal seat 425°C 425°C 425°C
Minimum operating temperature 0°C 0°C 0°C
Designed for a maximum cold hydraulic test pressure of: 31 bar g 77 bar g 50 bar g
* Maximum operating pressure is limited to 27 bar g for the soft seat version only

BSA6T and BSA64

���
Temperature °C

���
���
Steam
��� saturation
curve

���
� �� �� �� ��
Pressure bar g

Body design conditions PN40


PMA - Maximum allowable pressure 40 bar g @ 50°C
TMA - Maximum allowable temperature 400°C @ 25 bar g
Minimum allowable temperature -10°C
Metal seat 29.8 bar g @ 236°C
PMO - Maximum operating pressure for saturated steam service
Soft seat 27.0 bar g @ 230°C
Metal seat 400°C @ 25.6 bar g
TMO - Maximum operating temperature
Soft seat 230°C @ 27.0 bar g
Minimum operating temperature -10°C
On / off function Limited to the PMO
PMX - Maximum differential pressure DN15 - DN80 2 bar
Throttling function
DN100 1.5 bar
Designed for a maximum cold hydraulic test pressure of: 60 bar g

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 10 of 10

Safety information, installation and maintenance


For full details see the Installation and Maintenance Instructions (IM-P137-02) supplied with the product.
Installation note: Install in the direction of flow given by the arrow on the body with the handwheel in a suitable position.
Disposal: These products are recyclable. No ecological hazard is anticipated with the disposal of these products, providing due care is taken.

How to order
Example: 1 off DN25 Spirax Sarco type BSA2T bellows sealed stop valve, flanged PN16 or PN25.
Note: Should the differential pressure exceed those listed against the respective sizes in the table below, then please ensure balancing
discs are specified for use in the valves (see illustration overleaf).

Size DN125 DN150 DN200 DN250


Differential pressure (bar) 25 17 10 6

Spare parts
The spare parts are shown in heavy outline. Parts drawn in broken
line are not supplied as spares.
Available spares
Body/bonnet gasket and stem packing 10, 8 (2 off)
Stem and bellows assembly (state if BSAT or BSA) 6, 5
Disc (and optional disc where fitted) -
state full description of the valve 4

How to order spares


Please note: for customer convenience spares are supplied in kits
to ensure all the appropriate replacement parts are supplied to
carry out a specific maintenance task. e.g. when a stem/bellows
assembly is ordered, parts (10), (8) and (6, 5) will be included in
the kit.
Always order spares by using the description given in 'Available
spares' and state the size and type of stop valve. 8
Example: 1 - Body / bonnet gasket and stem packing for a DN15
Spirax Sarco BSA2T PN16 bellows sealed stop valve.

BSAT 6
shown

10

5
10

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


;ϬϭͿWZ^ĨŽƌWƌŽĚƵĐƚŝŽŶ
TI-P023-26
ST Issue 9

Cert. No. LRQ 0963008 S13


ISO 9001
SG Iron
Separator (Flanged)

Description Pressure / temperature limits (ISO 6552)


The S13 separator is an SG iron baffle type separator used for B C
the removal of entrained liquids in steam, compressed air or ���
gas systems. The fitting of insulation jackets will increase the ���
Temperature °C

A
performance of the separator.
Standards ���
This product fully complies with the requirements of the European
Pressure Equipment Directive 97 /23 /EC. ���
Certification
This product is available with a manufacturers' Typical Test Report. �
A B D
Note: All certification / inspection requirements must be stated at ���
the time of order placement. � � �� �� �� ��
Pressure bar g
Sizes and pipe connections The product must not be used in this region.
DN40, DN50, DN65, DN80, DN100, DN125, DN150 and DN200.
Flanged EN 1092 PN16 and PN25 with screwed BSP drain. A -A Flanged JIS 10K
Flanged JIS /KS 10K with screwed BSP drain. B-B Flanged EN 1092 PN16
Flanged JIS /KS 20K with screwed BSP drain - DN40 , DN50, DN65 B - C - D Flanged EN 1092 PN25 and JIS 20K
and DN200 only. Note: S13 flanged type separators may be supplied with a lower
pressure rating than that cast into the body. Reference should be
Materials made to the appropriate operating chart to determine the actual
product limitations.
No. Part Material Body design conditions PN25
PMA Maximum allowable pressure 25 bar g @ 100°C
TMA Maximum allowable temperature 350°C @ 14 bar g
1 Body SG iron DIN 1693 GGG40
ASTM A395 Minimum allowable temperature -10°C
Maximum operating JIS/KS 10K 12.3 bar g
PMO pressure for saturated PN16 13.7 bar g
2 Plug Carbon steel 1.0460 (C22.8) steam service PN25 and JIS/KS 20K 21.3 bar g
TMO Maximum operating temperature 350°C @ 14 bar g
Minimum operating temperature -10°C
3 Gasket Reinforced exfoliated graphite
Note: For lower operating temperatures consult Spirax Sarco
JIS/KS 10K 20.4 bar g
Designed for a maximum cold
4 Drain reducing bush Forged carbon steel ASTM A105 PN16 24.0 bar g
hydraulic test pressure of:
PN25 and JIS/KS 20K 37.5 bar g

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Dimensions, weight and volumes Recommended tightening torques
(approximate) in mm, kg and litres
or
Size A B C D E F G Weight Volume Item Size Nm
mm
DN40 111 156 89 365 ½" 1" 94 14 1.6
DN40 46 A /F M56 150 - 165
DN50 146 205 117 456 ½" 1" 98 25 3.2
DN50 46 A /F M56 150 - 165
DN65 178 249 146 406 ¾" 1½" 98 28 4.6
DN65 46 A /F M56 150 - 165
DN80 178 252 152 483 1" 1½" 98 36 6.5
DN80 60 A /F M72 190 - 210
DN100 223 315 197 692 1" 1½" 118 60 13.5 2
DN100 60 A /F M72 190 - 210
DN125 226 397 381 706 1" 1½" 121 128 38.5 DN125 60 A /F M72 190 - 210
DN150 226 397 381 706 1" 1½" 121 130 42.5 DN150 60 A /F M72 190 - 210
DN200 308 502 426 762 1½" 1½" 140 190 68.0 DN200 60 A /F M72 190 - 210

2 Inspection opening

Separator drain trapping F

G Drain E
D C

Safety information, installation and maintenance


For full details see the Installation and Maintenance Instructions (IM-P023-55) supplied with the product.
Installation note:
Install in a horizontal pipeline with the drain directly below. Note: To ensure that any separated liquid is drained away quickly, a suitable
liquid drainer or steam trap must be connected to the drain connection 'E' - consult Spirax Sarco for further details.
Disposal
This product is recyclable. No ecological hazard is anticipated with the disposal of this product, providing due care is taken.

How to order
Example: 1 off DN50 Spirax Sarco S13 separator with SG iron body having flanged EN 1092 PN16 connections.

S13 SG Iron Separator (Flanged) TI-P023-26 ST Issue 9


Page 1 of 3

TI-P133-58
ST Issue 4

Cert. No. LRQ 0963008 M10Si ISO


ISO 9001
Ball Valve
DN¼" to DN2½"

Description Sizes and pipe connections


The M10Si ISO three-piece body ball valve has been designed ¼", ", ½", ¾", 1", 1¼", 1½", 2", (2½" only available with reduced bore).
for use as an isolating valve, not a control valve, has a lockable Screwed BSP, BSPT, NPT, BW, SW full bore and reduced bore.
handle as standard and can be serviced without removal from DN15 to DN50 (DN65 only available with reduced bore).
the pipeline (screwed and welded versions only). It can be used Flanged PN40, ANSI 150 and ANSI 300 full bore and reduced bore.
for steam and other industrial fluids for services ranging from
vacuum to the higher temperatures and pressures.
Pressure / temperature limits
ISO mounting A
The integral ISO body mounting allows the valve to be automated ���
without losing seal integrity, as the body does not require
disassembly. Manual to remote control may therefore be easily ���
Temperature °C

accomplished by the ISO range of Spirax Sarco ball valves. ���


Available types ��� Steam
M10Si2_ _ ISO Zinc plated carbon steel body, PDR 0.8 seats. saturation
�� curve
M10Si3_ _ ISO Stainless steel body, PDR 0.8 seats. �
��� B C
M10Si4_ _ ISO Complete stainless steel, PDR 0.8 seats.
� �� �� �� �� ���
Note: The nomenclature will be followed with either FB (full bore) Pressure bar g
or RB (reduced bore).
Standards The product must not be used in this region.
This product fully complies with the requirements of the
European Pressure Equipment Directive 97 / 23 / EC and carries A - B 2" FB and 2½" RB only
the mark when so required. A - C ¼" - 1½" FB, RB and 2" RB
Certification Note: The flange standard may restrict the maximum operating
This product is available with certification to EN 10204 3.1. pressure. Please check with Spirax Sarco.
Note: All certification / inspection requirements must be stated
at the time of order placement.
PMA Maximum allowable pressure 100 bar g @ 60°C
Options TMA Maximum allowable temperature 260°C @ 0 bar g
• Self-venting ball. Minimum allowable temperature -29°C
• Extended stems 50 mm (2") and 100 mm (4") to allow full insulation.
• Oval handle for confined spaces. Ideal for trap modules. Maximum operating pressure
PMO 17.5 bar g
for saturated steam service
Technical data TMO Maximum operating temperature 260°C @ 0 bar g
Flow characteristic Modified linear Minimum operating temperature -29°C
Port Full and reduced bore versions Note: For lower operating temperatures consult Spirax Sarco
Leakage test procedure to ISO 5208 (Rate A) / EN 12266-1 (Rate A) PMX Maximum differential pressure is limited to the PMO
Antistatic device Complies with ISO 7121 and BS 5351 Designed for a maximum cold hydraulic test pressure of 150 bar g

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Page 2 of 3

14 12 21 18 11 4 9, 20 18

23
8
16
6, 7, 22
15
3
2
1
5
19

Materials
No. Part Material
M10Si2 ISO Zinc plated carbon steel ASTM A105
1 Body M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
M10Si2 ISO Zinc plated carbon steel ASTM A105
2 Cap M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
3 Ball Stainless steel AISI 316
4 Stem Stainless steel AISI 316
5 Seat Carbon / graphite reinforced PTFE PDR 0.8
6 Stem seal Reinforced PTFE antistatic
M10Si2 ISO
Zinc plated carbon steel SAE 1010
7 Separator M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
8 Belleville washer Stainless steel AISI 301
M10Si2 ISO
Zinc plated carbon steel SAE 1010
9 Nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
10 Name-plate - DN (Not shown) Stainless steel AISI 430
M10Si2 ISO
Zinc plated carbon steel SAE 1010
11 Stem nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
12 Lever M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
13 Name-plate (Not shown) Stainless steel AISI 430
14 Grip Vinyl
M10Si2 ISO
Zinc plated carbon steel Grade 5
15 Bolts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
16 Nuts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
17 Studs M10Si4 ISO Stainless steel AISI 316
Note: Item 17 can not be shown as it is only applicable to welded versions
M10Si2 ISO
Zinc plated carbon steel SAE 12L 14
18 Stop screw M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
19 Body/cap gasket 'O' ring EPDM geothermal
20 Nut locker Stainless steel AISI 316
M10Si2 ISO
Zinc plated carbon steel SAE 1010
21 Lockable handle M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
22 Stem seal PEEK
23 Lock-plate Stainless steel AISI 316

M10Si ISO Ball Valve DN¼" to DN2½" TI-P133-58 ST Issue 4


Page 3 of 3

Dimensions (approximate) in mm Kv values


Reduced bore Size ¼" " ½" ¾" 1" 1¼" 1½" 2" 2½"
Size A A1 A2 A3 B2 B3 C2 C3 D D1 D2 E Reduced bore 2.5 2.5 6 10 27 49 70 103 168
¼" 56 52 - - 130 - 63 - 22 - - 8 Full bore 2.5 6.8 17 36 58 89 153 205 -
" 56 52 - - 130 - 63 - 22 - - 8 For conversion Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
½" 63 52 108 130 130 145 66 81 24 89 95 11
¾" 68 60 117 150 130 145 69 84 26 98 105 14 Operating torque (N m)
1" 86 84 127 160 162 162 100 100 31 108 115 21 Size ¼" " ½" ¾" 1" 1¼" 1½" 2" 2½"
1¼" 99 94 140 180 162 162 104 104 37 118 140 25 Reduced bore 3.25 3.25 3.25 5.50 13.25 20 50 60 75
1½" 108 102 165 200 185 185 112 112 41 127 150 31 Full bore 3.25 3.25 5.50 13.25 20 50 60 75 -
2" 124 118 178 230 185 185 120 120 48 152 165 38 The indicated torque values are for valves frequently operated,
2½" 152 152 - - 250 - 140 - 57 - - 51 that are submitted to a maximum differential pressure of 40 bar.
Valves that are subject to long static periods, may require greater
Full bore break-out torque.
Size A A1 A2 A3 B2 B3 C2 C3 D D1 D2 E
¼" 56 58 - - 130 - 63 - 22 - - 8 Safety information, installation and maintenance
" 63 60 - - 130 - 66 - 24 - - 11 For full details see the Installation and Maintenance Instructions
supplied with the product.
½" 68 64 - 130 130 145 69 84 26 - 95 14
¾" 86 84 - 150 162 162 100 100 31 - 105 21
1" 99 98 - 160 162 162 104 104 37 - 115 25 How to order example:
1 off Spirax Sarco ½" screwed BSP M10Si2FB ISO ball valve.
1¼" 108 106 - 180 185 185 112 112 41 - 140 31
1½" 124 124 - 200 185 185 120 120 48 - 150 38
2" 152 152 - 230 250 250 140 140 57 - 165 51 Spare parts
The spare parts available are shown in solid outline. Parts drawn
in broken line are not supplied as spares.
Weights (approximate) in kg
Available spares
Size Reduced bore Full bore
Scrd /BW/SW PN40 ANSI 150 Scrd /BW/SW PN40 Seat, seals and body gasket set 5, 6, 19, 22
¼" 0.65 - - 0.65 - How to order spares
" 0.65 - - 0.72 - Always order spares by using the description given in the column
headed 'Available spares' and state the size and type of ball valve.
½" 0.72 2.30 1.77 0.95 2.60 Example: 1 - Seat, seals and body gasket set for a Spirax Sarco
¾" 0.95 3.20 2.35 1.60 3.80 ½" M10Si2FB ISO ball valve.
1" 1.60 4.20 3.47 2.05 4.70
1¼" 2.05 5.70 4.47 2.75 6.40
1½" 2.75 6.80 5.96 4.25 8.30
2" 4.25 9.50 9.16 7.50 12.80
2½" 7.50 - - - -

B2, B3

C2,
C3

D1, ØE
D2 22
D

6 6
A, A1

A2, A3
A: Scrd and BW
A1: SW
A2: Flanged ANSI 150
A3: Flanged PN40
B2: Scrd, BW and SW
B3: Flanged PN40 and ANSI 150
C2: Scrd, BW and SW
C3: Flanged PN40 and ANSI 150
D: Scrd, BW and SW
D1: Flanged ANSI 150
D2: Flanged PN40
E: All versions 19 5 5 19

M10Si ISO Ball Valve DN¼" to DN2½" TI-P133-58 ST Issue 4


TI-P163-01
ST Issue 6

Cert. No. LRQ 0963008 Fig 12


ISO 9001
SG Iron
Strainer
Description
The Fig 12 is an SG iron screwed Y-type strainer. The standard Size ½" to 2"
stainless steel screen is 0.8 mm perforations. As options, other
perforations and mesh sizes are available as well as monel screens.
The strainer cap can be drilled and tapped for blowdown and drain
valves if required.

Standards
This product fully complies with the requirements of the European
Pressure Equipment Directive 97 / 23 / EC.

Certification
This product is available with a manufacturers' Typical Test Report.
Note: All certification / inspection requirements must be stated at
the time of order placement. 4
Sizes and pipe connections
½", ¾", 1", 1¼", 1½", 2", 2½" and 3" screwed BSP or NPT.

Optional extras
Strainer screens 1
Perforations 1.6, 3 mm
Stainless steel screen
Mesh 40, 100, 200
Perforations 0.8, 3 mm
Monel
Mesh 100 3
Blowdown or drain valve connections. 2
The cap can be drilled to the following sizes to enable a blowdown
or drain valve to be fitted.
Strainer size Blowdown valve Drain valve
Size 2½" and 3"
½" ¼" ¼"
¾" and 1" ½" ½"
1¼" and 1½" 1" ¾"
2" to 3" 1¼" ¾"

Pressure / temperature limits


���
Temperature °C

��� 4
���
Steam 1
��� saturation
�� curve

� � �� �� �� ��
Pressure bar g
The product must not be used in this region.
3
2
Body design conditions PN25 6
PMA Maximum allowable pressure 25 bar g @ 120°C 5
TMA Maximum allowable temperature 260°C @ 19.5 bar g
Minimum allowable temperature -10°C Materials
No. Part Material
Maximum operating pressure
PMO 21 bar g 1 Body SG iron DIN 1693 GGG 40
for saturated steam service
TMO Maximum operating temperature 260°C @ 19.5 bar g 2 Cap SG iron DIN 1693 GGG 40
3 Cap gasket Reinforced exfoliated graphite
½" to 2" -10°C
Minimum operating temperature 4 Strainer screen Stainless steel 316L
2½" and 3" 0°C
Note: For lower operating temperatures consult Spirax Sarco 5 Bolt Carbon steel BS 3692 Gr. 8.8
Designed for a maximum cold hydraulic test pressure of 38 bar g 6 Washer Carbon steel BS 4320 TI Form A

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Kv values For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
Size ½" ¾" 1" 1¼" 1½" 2" 2½" 3"
Perforations 0.8, 1.6 and 3 mm 3.6 11 15.5 26 41 68 82 115
Mesh 40 and 100 3.6 11 15.5 26 41 68 82 115
Mesh 200 3.6 9 13.0 21 35 55 66 93

Dimensions / weights (approximate) in mm and kg Spare parts


The spare parts available are shown in solid outline. Parts drawn
Screening in broken line are not supplied as spares.
Size A B C D area cm² Weight
½" 87 55 79 32 25 0.47 Available spares
¾" 110 65 93 36 42 0.77 Strainer screen 4
(state material, size of perforations or mesh and size of strainer)
1" 125 78 110 48 71 1.40
Cap gasket (packet of 3) 3
1¼" 155 103 140 60 135 2.15
1½" 190 115 153 65 161 3.30 How to order spares
Always order spares by using the description given in the column
2" 230 140 177 76 251 5.10 headed 'Available spares' and state the size and type of strainer
2½" 274 177 230 94 406 7.30 and perforation or mesh required.
Example: 1 - Strainer screen, stainless steel having 0.8 mm
3" 280 183 237 105 406 7.50 perforations for a 1½" Spirax Sarco Fig 12 strainer.

Withdrawal
distance
D

Size ½" to 2"


B
A
3

Safety information, installation and maintenance 2


For full details see the Installation and Maintenance Instructions
(IM-S60-17) supplied with the product.

Warning:
The strainer cap gasket contains a thin stainless steel support ring,
which may cause physical injury if it is not handled and disposed
of carefully.

Installation note:
The strainer should be installed in the direction of flow, as indicated
on the body. On applications involving steam or gases the pocket
should be in the horizontal plane. On liquid systems the pocket Size 2½" and 3"
should point downwards. Suitable isolation valves must be installed
to allow for safe maintenance and trap replacement.
3
Maintenance note:
Maintenance can be completed with the strainer in the pipeline. 4
Disposal:
The product is recyclable. No ecological hazard is anticipated with
disposal of this product providing due care is taken.
6
How to order
Example: 1 off Spirax Sarco 2" Fig 12 SG iron strainer, screwed BSP, 5
with stainless steel screen having 0.8 mm perforations.

Recommended tightening torques


or
Item Qty Size Nm
mm
1 ½" 22 M28 38 - 40
1 ¾" 27 M32 42 - 48
1 1" 32 M42 70 - 80
2 1 1¼" 46 M56 124 - 144
1 1½" 50 M60 164 - 184
1 2" 60 M72 234 - 264
5 4 2½" 19 M12 50 - 55
4 3" 19 M12 50 - 55

Fig 12 SG Iron Strainer TI-P163-01 ST Issue 6


Page 1 of 5

TI-S02-27
ST Issue 8

Cert. No. LRQ 0963008 FT14 and FT14HC


ISO 9001
SG Iron
Ball Float Steam Traps (1" HC, 1¼", 1½" and 2")

FT14HC
1"

FT14
1¼"

FT14-C
FT14
1½" and 2"

Description
The FT14 and FT14HC are iron bodied ball float steam traps having stainless steel working internals and integral automatic air venting
facility. These traps are supplied with horizontal screwed connections only and can be maintained without disturbing the pipework. The
flow direction is as indicated on the valve body.

Available types
FT14 Standard 1¼", 1½" and 2"
High capacity (1" only) - As standard the FT14HC is available Note: These ball float steam traps are available with
FT14HC with flow direction in either left-to-right or right-to-left direction. either 4.5, 10 or 14 bar internals (PMX).
Please state preference when placing an order.

Capsule
The BP99/32 capsule which is used in the FT14 and FT14HC ball float steam traps is suitable for use on 150°C superheat @ 0 bar g
and 50°C superheat @ 32 bar g.
Optional extras will only be supplied if specified at the point of order
A manually adjustable needle valve (designated 'C' on the nomenclature i.e. FT14-C) can be fitted to the trap. This option provides a
steam lock release (SLR) feature in addition to the standard air vent. For further information please consult Spirax Sarco.
The top of the cover can be drilled and tapped up to " BSP or NPT for the purpose of fitting a balance line.
The bottom of the cover can be drilled and tapped " BSP or NPT for the purpose of fitting a drain cock.

Standards
This product fully complies with the requirements of the European Pressure Equipment Directive 97/23/EC.

Certification
This product is available with a manufacturers’ Typical Test Report. Note: All certification/inspection requirements must be stated at the
time of order placement.

Sizes and pipe connections 1" (FT14HC only), 1¼", 1½" and 2" screwed BSP and NPT.

Pressure / temperature limits See page 2 for the pressure / temperature limitations.

Materials See page 3 for the materials list.

Capacities See page 4 for full capacity details.

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2009
Page 2 of 5

Pressure / temperature limits

���

Temperature °C
��� FT14HC 1"
���
PN25 ��� Steam and
��� saturation
curve FT14 1¼"
��

� � �� �� �� ��
Pressure bar g

���
Temperature °C

���

PN16 ��� Steam FT14 1½" and 2"


saturation
curve

� � � � � �� �� �� ��
Pressure bar g

The product must not be used in this region.

The product should not be used in this region as damage to the internals may occur.

Size 1" HC and 1¼" 1½" and 2"

Body design conditions PN25 PN16

PMA Maximum allowable pressure 25 bar g @ 100°C 16 bar g @ 100°C

TMA Maximum allowable temperature 300°C @ 18 bar g 220°C @ 13.5 bar g

Minimum allowable temperature -10°C -10°C

PMO Maximum operating pressure for saturated steam service 21 bar g 14 bar g

TMO Maximum operating temperature 275°C @ 19 bar g 220°C @ 13.5 bar g

Minimum operating temperature


Note: For lower temperatures consult Spirax Sarco 0°C 0°C
Size 1" HC 1¼" 1½" and 2"
4.5 bar FT14HC-4.5 FT14-4.5 FT14-4.5
PMX Maximum differential pressure
10 bar FT14HC-10 FT14-10 FT14-10
14 bar FT14HC-14 FT14-14 FT14-14

Designed for a maximum cold hydraulic test pressure of: 38 bar g 24 bar g

FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
Page 3 of 5

FT14HC
1"

4 FT14
1¼"

2
8
1
17
10 18
7
9
11 6 2 3 17 18 8 4
12
5

7 26
6
5
12
17 18 20 21 19

FT14-C FT14
1½" and 2"

Materials
No. Part Material
1" and 1¼" SG iron BS EN 1563 JS 1030
1 Body
1½" and 2" Cast iron DIN 1691 GG 25
Cover bolts 1" Steel BS 3692 Gr. 8.8
2 Cover bolts 1¼" Steel ASTM A193 B7
Cover bolts & nuts 1½" and 2" Steel BS 3692 Gr. 8.8
3 Cover gasket Reinforced exfoliated graphite
1" and 1¼" SG iron BS EN 1563 JS 1030
4 Cover
1½" and 2" Cast iron DIN 1961 GG 25
Valve seat 1" and 1¼" Stainless steel BS 970 431 S29
5
Main valve assembly with erosion deflector 1½" and 2" Stainless steel BS 3146 Part 2 ANC 2
Valve seat gasket 1" and 1¼" Stainless steel BS 1449 304 S11
6
Main valve assembly gasket 1½" and 2" Reinforced exfoliated graphite
Pivot frame assembly set screws 1" and 1¼" Stainless steel BS 4183 18/8
7 Bolts 1½" Stainless steel ISO 3506-2: A2-70
Main valve assembly bolts
Studs and nuts 2" Stainless steel BS 6105 A4-80
8 Ball float and lever Stainless steel BS 1449 304 S16
9 Support frame 1" and 1¼" Stainless steel BS 1449 304 S16
10 Pivot frame 1" and 1¼" Stainless steel BS 1449 304 S16
11 Pivot pin 1" and 1¼" Stainless steel
12 Erosion deflector Stainless steel BS 970 431 S29
17 Air vent assembly Stainless steel
18 Air vent seat gasket Stainless steel BS 1449 304 S11
19 SLR assembly Stainless steel BS 970 303 S21
20 SLR gasket Mild steel BS 1449 CS4
21 SLR seal Graphite
26 Inlet plate 1½" and 2" only Stainless steel BS 1449 304 S16

FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
Page 4 of 5

Capacities
�� ���

�� ���

�� ���
� ���
� ��� ��
� ��� � ����
���
���
� ���

� ���

� ��� ���
� ���
�� ���
� ���


���
� ���
���
Condensate kg / h

� ��� �
��
���
� ���
�����

����
� ��
���
��
��
���
� ���
�� ��� � ���
��� ��� � ���
��� ��
��
�� ��
��� ����
���
��� ���
��
���
���

���
���
� ���
�� �

���
��� � ���
� ����
�� ���
� � �� ���
�� �
���
��� ��
���
��
����
���
� ���
� ���
���

���
��� ��� ��� ��� ��� ��� � � � � � � � � � �� ��

Differential pressure bar (x 100 = kPa)

Additional cold water capacities from the thermostatic air vent under start-up conditions
Capacities shown above are based on condensate at saturation temperature. Under start-up conditions when the condensate is cold
the internal thermostatic air vent will be open and provides additional capacity to the main valve. The following table gives the minimum
additional cold water capacities from the air vent.

P (bar) 0.5 1 2 3 4.5 7 10 14


Minimum additional cold water capacity (kg / h)
1" HC 580 600 650 670 700 1 000 1 300 1 600
1¼, 1½" and 2" 580 600 650 670 700 1 000 1 300 1 600

FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
Page 5 of 5

Dimensions / weights (approximate) in mm and kg Spare parts


The spare parts available are shown in solid outlines. Parts drawn
Size A B C D E F G Weight in broken lines are not supplied as spares.
1" HC 120 110 80 195 160 220 115 6.8 Available spares
1¼" 120 110 80 195 160 220 115 6.9 with float (1" and 1¼") 5, 6, 7, 8, 9, 10, 11
1½" 270 130 108 248 200 270 115 17.5 Main valve assembly
with erosion deflector (1½" and 2") 5, 6, 7, 26
2" 300 138 125 250 200 288 140 22.0 Ball float (1½" and 2") 8
Air vent assembly 17, 18
1½" and 2" shown
F Manually adjustable needle valve (SLR) 17, 18, 19, 20, 21
and air vent assembly
Complete set of gaskets (packet of 3 sets) 3, 6, 18, 20
B Note: The erosion deflector on the 1" and 1¼" is pressed into the
body during manufacture and is not available as a spare.
How to order spares
C Always order spares by using the description given in the column
headed 'Available spares' and state the size and type of trap.
Example: 1 - Air vent assembly for a Spirax Sarco 2" FT14-4.5
ball float steam trap.
G
A D E Recommended tightening torques
Withdrawal
distance or
Item Size Nm
mm
Safety information, installation and maintenance
For full details see the Installation and Maintenance Instructions 1" 17 M10 x 30 29 - 33
(IM-S02-30) supplied with the product. 1¼" 14* M10 x 30 29 - 33
Installation note: 2
1½" 19 M12 x 60 60 - 66
The FT14 must be installed with the direction of flow as indicated
on the body, and with the float arm in a horizontal plane so that it 2" 24 M16 x 70 80 - 88
rises and falls vertically.
5 1" and 1¼" 17 - 40 - 45
Disposal
This product is recyclable. No ecological hazard is anticipated with 1" and 1¼" - M5 x 20 10 - 12
the disposal of this product providing due care is taken. 7 1½" 10 M6 x 20 10 - 12
2" 13 M8 x 20 20 - 24
How to order
Example: 1 off Spirax Sarco 1" screwed BSP FT14HC-14 ball 17 - 17 - 50 - 55
float steam trap having an SG iron body and cover, with
thermostatic air vent - flow direction left-to-right. The cover is to 19 - 21 - 40 - 45
be suitable for tapping " for drain/balance pipe connection. *Note: Reduced A/F bolt head required

Steam lock
release assembly 2 Dowel 3 18 Air vent assembly
17
19 + 21

20

6 5 10 8
11 9 7 6 26 5 7 8
Main valve assembly Main valve assembly
with float (1½" and 2")
(1" and 1¼") (horizontal assembly shown)

FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
TI-P601-18
ST Issue 4

Cert. No. LRQ 0963008 DCV41


ISO 9001
Austenitic Stainless Steel
Disc Check Valve
Description 2 3 4 1
DCV41 is an austenitic stainless steel disc check valve with
screwed or socket weld end connections. Its function is to prevent
reverse flow on a wide variety of fluids for applications in process
lines, hot water systems, steam and condensate systems. For
oils and gases, a Viton seat is available and for water an EPDM
seat is available. Soft seat versions provide a zero leakage rate
or bubble tight shut-off, i.e. they meet DIN 3230 BN1 and DIN
3230 BO1, provided a differential pressure exists (Note: Soft
seat options are not available with socket weld ends). The
shut-off of the standard valve conforms to DIN 3230 BN2. When
a heavy duty spring is installed with an EPDM seat, the valve is
suitable for boiler feedwater check applications.
A high temperature spring version is available to operate at 400°C. Æ
Sizes and pipe connections
½", ¾" and 1" screwed BSP to BS 21 female taper, screwed NPT to
ANSI B 1.20.1 and socket weld to ANSI B 16.11 Class 3000.
Optional extras
Heavy duty springs (700 mbar opening pressure) for boiler feed
applications.
High temperature spring.
Viton soft seats for oil and gas applications - screwed connections only
EPDM soft seals for water applications - screwed connections only
Limiting conditions
Body design condition PN50
PMO - Maximum operating pressure 50 bar g
With metal seat and standard spring 300°C Soft seat option (screwed connections only)
TMO - With metal seat and high temperature spring 400°C
Maximum
operating Without spring 400°C
temperature Viton seat 250°C
EPDM seat 150°C
Minimum With metal seat -29°C
operating With viton seat -15 to +250°C
temperature With EPDM seat -29 to +250°C
Designed for a maximum cold hydraulic test pressure of 76 bar g
Note: Special testing to allow lower temperature operation can be
Æ
provided at extra cost. Consult Spirax Sarco.
Operating range
400 A
Temperature °C

B
300
E C
200
Steam
100 saturation
curve D
0
0 20 10 30 40 50
Pressure bar g Certification
This product must not be used in this region. The product is available with certification to EN 10204 3.1.B for
body as standard.
A-B-D High temperature spring and without spring
E-C-D Standard spring
Standards
Materials Designed and manufactured in accordance with BS 7438.
No.Part Material Standard shut-off
1 Body Austenitic stainless steel ASTM A351 CF3M Standard valves conform to DIN 3230 BN2.
2 Seat Austenitic stainless steel ASTM A351 CF3M Soft seated versions meet DIN 3230 BN1 and DIN 3230 BO1
provided a differential pressure exists.
3 Disc Austenitic stainless steel BS 1449 316 S11
Standard spring Austenitic stainless steel BS 2056 316 S42 Operation
4 Heavy duty spring Austenitic stainless steel BS 2056 316 S42 Disc check valves are opened by the pressure of the fluid and
closed by the spring as soon as the flow ceases and before the
High temp. spring Nickel alloy Nimonic 90 reverse flow occurs.

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification. © Copyright 2004
Kv values Pressure loss diagram
Size ½" ¾" 1" 20
5
Kv 4.4 7.5 12 4
For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156 10 3

Water flowrate in Vw m³ /h
Opening pressures in mbar

Water flowrate in Vw l/s


7 2
Differential pressures with zero flow for standard and high temperature 6
springs. 5 1"
➔ Flow direction 4
1
3 ¾"
Size ½" ¾" 1"

25 25 25 2
➔ 22.5 22.5 22.5 ½" 0.5
20 20 20 0.4

Where lower opening pressures are required, valves without springs 1 0.3
can be installed in vertical pipes with bottom-to-top flow.
Without spring 0.7 0.2
0.6

3 2.5 4 0.5
0.01 0.02 0.05 0.1 0.2 0.5 1
Dimensions / weight (approximate) in mm and kg Pressure loss in bar
A A B
Size Socket weld Screwed A /F Weight Pressure loss diagram with open valve at 20°C. The values indicated
are applicable to spring loaded valves with horizontal flow. With
½" 50 51 34 0.2 vertical flow, insignificant deviations occur only within the range of
¾" 55 57 41 0.3 partial opening.
The curves given in the chart are valid for water at 20°C. To
1" 67 68 50 0.5 determine the pressure for other fluids the equivalent water volume
flowrate must be calculated and used in the graph.
➤ ➤ r
Ö 1000
A
Vw = xV

Vw = Equivalent water volume flow in l /s or m3 /h


r = Density of fluid kg/m3
V = Volume flow of fluid l/s or m 3/h.
Pressure loss information for steam, compressed air and gases is
available from Spirax Sarco.
B
Installation
For more detailed installation and maintenance instructions please
refer to IM-P601-19 which is supplied with the product.
The DCV41 must be fitted in accordance with the direction of flow
arrow indicating correct fluid flow direction. When fitted with a
spring, they can be installed in any plane. When supplied without
spring, they must be fitted in a vertical flow line with the flow from
bottom-to-top.

Note: Disc check valves are non-maintainable (no spares are


available). Disc check valves are not suitable for use where
heavily pulsating flow exists, such as close to a compressor.
Various options are denoted by a marking on the valve body:-
'N' - High temperature spring - Standard metal seat
'W' - Without spring - Standard metal seat
'H' - Heavy duty spring - Standard metal seat
'V' - Standard spring - Viton seat
End elevation 'E' - Standard spring - EPDM seat
No identification indicates a standard spring with a metal disc.

Disposal
If a product which contains a Viton component has been subjected
to a temperature approaching 315°C or higher, then it may have
decomposed and formed hydrofluoric acid. Avoid skin contact
and inhalation of any fumes as the acid will cause deep skin
burns and damage to the respiratory system. Viton must be
How to order disposed of in a recognised manner as stated in the Installation
Example: 1 off Spirax Sarco DCV41 in an austenitic stainless steel and Maintenance Instructions (IM-P601-19). No other ecological
body fitted with a Viton soft seat, having ½" screwed BSP hazard is anticipated with the disposal of this product providing
connections and complete with certification to EN 10204 3.1.B for due care is taken.
the body.

DCV41 Austenitic Stainless Steel Disc Check Valve TI-P601-18 ST Issue 4


Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2015

TI-S60-03
ST Issue 8

Fig 33
Cast Iron
Strainer
Description Sizes and pipe connections
The Fig 33 is a cast iron integrally flanged Y- type strainer. The DN15, DN20, DN25, DN32, DN40, DN50, DN65, DN80, DN100,
standard stainless steel screen in the DN15 to DN80 size range DN125, DN150 and DN200
has 0.8 mm perforations, in the DN100 to DN200 size range it has Standard available flanges: EN 1092 PN16, AS 2129 table F,
1.6 mm perforations. Optional mesh sizes are available as well ASME 150 (DN15 and DN20) and ASME 125 (DN25 to DN200).
as monel screens. The strainer cap can be drilled and tapped for
blowdown and drain valves if required.
Standards
This product fully complies with the requirements of the European
Pressure Equipment Directive 97 / 23 / EC.
Certification
This product is available with a manufacturer’s Typical Test Report.
Note: All certification / inspection requirements must be stated at the
time of order placement.

Optional extras
1.6 mm (DN15 to DN80)
Perforations
Stainless steel screen 3.0 mm (DN15 to DN200)
Mesh 40, 100, 200
0.8 mm (DN15 to DN80) 1
Perforations 1.6 mm (DN100 to DN200) 4
Monel screen
3.0 mm (DN15 to DN200)
Mesh 100
3
Blowdown or drain valve connections 2
The cap can be drilled to the following sizes to enable a blowdown
or drain valve to be fitted. DN15 to DN50
Strainer size Blowdown valve Drain valve
DN15 ¼ ¼"
DN20 and DN25 ½" ½"
DN32 and DN40 1" ¾"
DN50, DN65, DN80, DN100 and DN125 1¼" ¾"
DN150 and DN200 2" ¾"

Pressure / temperature limits


A
300
Temperature °C

C
200 B
1
100 Steam
saturation A
curve B 4
C
0
0 2 4 6 8 10 12 14 16
Pressure bar g
3
The product must not be used in this region.
A - A Flanged EN 1092 PN16 5
B - B Flanged AS 2129 Table F
C - C Flanged ASME 125 (including DN15, DN20 flanged ASME 150) 2 DN65 to DN200
Body design conditions PN16
PMA Maximum allowable pressure 16 bar g
TMA Maximum allowable temperature 300°C
Minimum allowable temperature
DN15 to DN50 -10°C Materials
DN65 to DN200 0°C No. Part Material
EN 1092 PN16 13 bar g 1 Body Cast iron DIN 1691 GG 20
Maximum operating pressure AS 2129 Table F 13 bar g
PMO Cap DN15 to DN50 SG iron DIN 1693 GG 25
for saturated steam service ASME 125 10 bar g 2
Cover DN65 to DN200 Cast iron DIN 1691 GG 20
ASME 150 10 bar g
TMO Maximum operating temperature 300°C 3 Cap gasket Reinforced exfoliated graphite
Minimum operating temperature 0°C 4 Strainer screen Austenitic stainless steel ASTM A240 316L
Designed for a maximum cold hydraulic test pressure of 24 bar g 5 Bolts Carbon steel BS 4169 Gr. 8.8
Kv values For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
Size DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100 DN125 DN150 DN200
Perforations 0.8, 1.6 and 3.0 mm 5 8 13 22 29 46 72 103 155 237 340 588
Mesh 40 and 100 5 8 13 22 29 46 72 103 155 237 340 588
Mesh 200 4 6 10 17 23 37 58 83 124 186 268 464

Dimensions / weights (approximate) in mm and kg Spare parts


PN16 AS 2129 ASME* Screening The spare parts available are shown in solid outline. Parts drawn in
Size A A A B C area cm² Weight broken line are not supplied as spares.
DN15 130 130 130 70 110 27 1.8 Available spares
DN20 150 147 150 80 130 43 2.7 Strainer screen 4
DN25 160 157 154 95 150 73 3.4 (state material, size of perforation or mesh and size of strainer)
DN32 180 176 176 135 225 135 6.0 Cap gasket (packet of 3) 3
DN40 200 194 194 145 240 164 7.2
DN50 230 224 224 175 300 251 10.9 How to order spares
Always order spares by using the description given in the column
DN65 290 288 228 200 335 327 21.7 headed 'Available spares' and state the size and type of strainer and
DN80 310 304 304 210 340 361 25.9 perforations or mesh required.
DN100 350 350 350 255 415 545 38.5 Example: 1 - Strainer screen, stainless steel with 0.8 mm perforations
DN125 400 400 400 300 510 843 63.0 for a DN65 Spirax Sarco Fig 33 strainer.
DN150 480 480 480 345 575 1117 87.0
DN200 600 598 598 435 730 1909 153.0
* DN15 and DN20 ASME 150 and, DN25 to DN200 ASME 125

DN15 to DN50
4
3

2
B
C

Withdrawal
distance

Safety information, installation and maintenance


For full details see the Installation and Maintenance Instructions
(IM-S60-18) supplied with the product.
DN65 to DN200
Installation note:
The strainer should be installed in the direction of flow, as indicated 3
on the body. On applications involving steam or gases the pocket
should be in the horizontal plane. On liquid systems the pocket should 4
point downwards. Suitable isolation valves must be installed to allow
for safe maintenance and trap replacement.

Maintenance note:
Maintenance can be completed with the strainer in the pipeline. 5

Disposal
The product is recyclable. No ecological hazard is anticipated with
disposal of this product providing due care is taken. Recommended tightening torques
or
How to order
Example: 1 off DN25 Spirax Sarco Fig 33 strainer having EN 1092 Item Qty Size
mm Nm
PN16 flanged connections. The strainer must be supplied with a
stainless steel screen having 0.8 mm perforations. 1 DN15 36 M28 50 - 55
1 DN20 38 M32 60 - 66
1 DN25 50 M42 100 - 110
2
1 DN32 46 M56 150 - 165
1 DN40 50 M60 170 - 185
1 DN50 60 M72 190 - 210
8 DN65 19 M12 x 40 20 - 24
8 DN80 19 M12 x 40 30 - 35
8 DN100 24 M16 x 50 70 - 77
5
8 DN125 24 M16 x 50 80 - 88
8 DN150 30 M20 x 60 100 - 110
12 DN200 30 M20 x 70 90 - 100

TI-S60-03 ST Issue 8 Fig 33 Cast Iron Strainer


TI-P027-01
ST Issue 13

Cert. No. LRQ 0963008


ISO 9001
BSP Pressure Gauge
with Syphon and Cock
Description
Pressure gauge with 100 mm diameter dial with units marked in
bar, psi and inches hg for vacuum as appropriate and having a
BSP connection. The gauge is supplied with either:
Ring type syphon tube and cock or a 'U' type syphon tube and
cock.
Bourdon tube gauge, constructed in accordance with DIN 16005.
For the following options, consult Spirax Sarco:

Pressure gauges with NPT connections.
A dial with MPa units is available where indicated (*) in the
'Available pressure range' table below.

Available pressure range


Range 0 to 1.6 bar 0 to 23 psi
Range * 0 to 4.0 bar 0 to 53 psi
Steel Range * 0 to 6.0 bar 0 to 86 psi
Range * 0 to 10.0 bar 0 to 145 psi
Note: Where Range * 0 to 16.0 bar 0 to 230 psi
indicated ( * ) Range * 0 to 25.0 bar 0 to 360 psi
a dial with
MPa units is Range 0 to 40.0 bar 0 to 580 psi
available. Range -1 to 1.5 bar 30" Hg to 20 psi
Range -1 to 3.0 bar 30" Hg to 40 psi
Range -1 to 5.0 bar 30" Hg to 70 psi
Range 0 to 4.0 bar 0 to 53 psi
Range 0 to 10.0 bar 0 to 145 psi
Stainless steel
Range 0 to 16.0 bar 0 to 230 psi
Range 0 to 25.0 bar 0 to 360 psi

Standards
The product fully complies with the requirements of the Pressure
Equipment Directive 97 /23 /EC.
Certification
A certificate of conformity is available as standard for this product.
A calibration certificate is available by special order at extra cost.

Sizes and pipe connections Pressure /temperature limits


Pressure gauge " BSP male (BS 2779) Maximum design conditions Full scale reading
Gauge end " BSP female (BS 2779) PMA Maximum allowable pressure Full scale reading
Gauge cock
Syphon end " BSP female parallel (BS 21) TMA Maximum allowable temperature of gauge 217°C
Cock end " BSP male taper (BS 21) Note: Either a 'U' or a ring syphon must be fitted to achieve this.
Ring / 'U' syphon
Process end " male parallel (BS 21) Minimum allowable temperature -40°C
Range † 1.5 bar 20 psi
Materials - Steel
Range 1.6 bar 23 psi
Part Material
Case Pressed steel PMO Maximum operating pressure Range † 3 bar 40 psi
Gauge Glass Snap fit perspex Please note: Range 4 bar 53 psi
Bourdon tube CuSh 8 (92% Cu 8% Zn) 1. Where indicated (†) these Range † 5 bar 70 psi
Ring and 'U' syphon Mild steel tube BS 1387 heavy grade units are available as
compound gauges down to Range 6 bar 86 psi
Body Brass full vacuum.
Gauge cock Range 10 bar 145 psi
Handle Phenolic 2. For compressed air and
steam services the maximum Range 16 bar 230 psi
operating pressure for this
Materials - Stainless steel product is 21 bar g. Range 25 bar 360 psi
Case Stainless steel Range 40 bar 580 psi
Gauge Glass Snap-fit perspex Maximum ambient temperature 60°C
Bourdon tube Stainless steel 316TI
'U' syphon Stainless steel
Gauge cock Use a Spirax Sarco " M10S4 Stainless steel

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2006
Dimensions /weights (approximate) in mm and kg
Gauge Ring syphon U' syphon
Weight Weight
A B C D Weight E F G H Syphon Cock J K L Syphon Cock
100 29 137 22 A /F 0.43 321 35 80 116 0.94 0.21 167.5 61.5 136.5 0.59 0.21

A B J
Ring syphon

G F Gauge cock
K

C E
L

'U' syphon
Gauge
H
D

Safety information, installation and maintenance


For full details see the Installation and Maintenance Instructions (IM-P027-02) supplied with the product.
Installation note:
As with all instrumentation, the Spirax Sarco pressure gauge is a delicate measuring device and care has to be taken in its installation and
use if it is to remain reliable.
It is recommended that all gauges are fitted with a gauge cock to assist when calibration or maintenance is necessary. When used on steam
or other hot gases, gauges must be protected from heat by the use of a 'U' syphon or ring syphon tube and gauge cock. The syphon pipe
should be primed with water prior to fitting the gauge. Care should be taken if the installation is exposed to frost as gauges can burst.
Disposal:
The product is recyclable. No ecological hazard is anticipated with the disposal of this product providing due care is taken.

How to order
Example: 1 off Spirax Sarco " pressure gauge with a pressure range of 0 - 10 bar and having screwed BSP connections.

Spare parts
There are no spare parts available for Spirax Sarco pressure gauges.
Typical uses of a 'U' syphon and gauge

Vertical pipe
Horizontal pipe
(where no headroom
exists)

Side of vessel

Typical uses of a ring syphon and gauge

Top of vessel

Horizontal pipe (where headroom allows)

BSP Pressure Gauge with Syphon and Cock TI-P027-01 ST Issue 13


Page  of 6

TI-P204-01
CH Issue 13

Cert. No. LRQ 0963008 DRV7 and DRV7G


ISO 9001
SG Iron
Pressure Reducing Valves
Description
The DRV7 is an SG iron direct acting bellows sealed pressure reducing valve. The standard version has an EPDM diaphragm and is
suitable for steam, water and air applications. The DRV7 is available with a Nitrile rubber diaphragm (suffix 'N') for oil applications.
A Nitrile rubber soft seated version (suffix 'G', limited to 90°C) is also available for applications that require tight shut-off. It is recommended
that for these applications a maximum pressure turndown ratio of 10:1 is observed.
Note: To protect the actuator diaphragm on steam applications a WS4 water seal pot must be installed in the downstream pressure signal
line to the actuator. Refer to TI-S12-03 for details.
Available types:
DRV7 and DRV7G are available in 6 pressure ranges (suffix 1-6).

Downstream pressure ranges: Screwed



Actuator
Pressure ½" to 2"
Range Valve type Spring range PN
type colour Rating
(bar)
1 DRV7(G)B1(N) 1 or 1N Yellow *0.1 - 0.6 2.5
2 DRV7(G)B2(N) 2 or 2N Yellow **0.2 - 1.2 2.5
3 DRV7(G)B3(N) 3 or 3N Blue 0.8 - 2.5 6.0
4 DRV7(G)B4(N) 4 or 4N Blue 2.0 - 5.0 16.0
5 DRV7(G)B5(N) 5 or 5N Blue 4.5 - 10.0 25.0
6 DRV7(G)B6(N) 5 or 5N Red 8.0 - 20.0 25.0
* DN32 to DN50 Range 0.15 - 0.6, DN65 to DN100 Range 0.3 - 0.6
** DN65 to DN100 Range 0.4 - 1.2.

Sizes and pipe connections


½", ¾" 1", 1¼", 1½", and 2"
Screwed BSP (BS 21 parallel), NPT also available on request.
DN15, DN20, DN25, DN32, DN40, DN50, DN65, DN80 and DN100.
Standard flanges: EN 1092 PN16 and PN25
Flanges available on request: ANSI 150 and JIS

Pressure / temperature limits


A B C D
���
Temperature °C

Steam
saturation
��� curve
Flanged
��� DN15 to DN100
H H
G F E

� � �� �� �� ��
Pressure bar g
The product must not be used in this region.

A - D - E Screwed and flanged EN 1092 PN25.
A - C - G Flanged EN 1092 PN16.
A - B - F Flanged ANSI 150.
H - H The DRV7G is limited to 90°C.
Body design conditions PN25
Maximum design pressure 25 bar g @ 100°C
DRV7 300°C @ 17.5 bar g
Maximum design temperature
DRV7G 90°C @ 25 bar g
Minimum design temperature 0°C
DRV7 300°C @ 17.5 bar g
Maximum operating temperature
DRV7G 90°C @ 25 bar g
Minimum operating temperature 0°C
Note: For lower operating temperatures consult Spirax Sarco Kvs values
DN15 - DN50 25 bar Size DN 15 20 25 32 40 50 65 80 100
Maximum differential pressure
DN65 - DN100 20 bar Kvs 3.4 6.5 11.4 16.4 24 40 58 92 145
Designed for a maximum cold hydraulic test pressure of 38 bar g
Note: The Kvs values shown above are full capacities and should
Note: With internals fitted, test pressure must not exceed 25 bar g be used for safety valve sizing purposes where they are required.

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2008
Page  of 6

Materials
No. Part Material
DN15 to DN50 SG iron DIN 1693 GGG 40.3
1 Body
DN65 to DN100 SG iron ENG JS 400-18-LT
2 Bonnet SG iron DIN 1693 GGG 40.3
3 Valve seat Stainless steel BS 970 431 S29
DN15 Stainless steel
4 Valve seat gasket DN20 and DN25 Mild steel
DN32 to DN50 Reinforced exfoiliated graphite
DRV7 Stainless steel BS 970 431 S29
5 Valve head
DRV7G (soft seated) Stainless steel / Nitrile BS 970 431 S29
6 Valve head screw DN15 and DN20 Stainless steel BS 6105 A2
7 Valve head seal Arlon 1555
8 Bush DN15 and DN20 Stainless steel BS 970 431 S29
9 Bush (part of item 10) DN25 to DN100 Stainless steel BS 970 431 S29
10 Balancing bellows assembly DN25 to DN100 Stainless steel AISI 316 (L)
11 Balancing bellows gasket DN25 to DN100 Reinforced exfoiliated graphite
12 Bonnet gasket Reinforced exfoiliated graphite
13 Bonnet nuts Steel DIN 267 Pt13 Gr. 8
DN15 to DN40 M10
14 Bonnet studs DN50 and DN65 M12 Steel DIN 267 Pt13 Gr. 8.8
DN80 and DN100 M16
15 Pillars Steel zinc plated BS 970 230 M07
16 Pillars nuts Steel zinc plated BS 3693 Gr. 8
17 Spring adjuster Cast iron zinc plated DIN 1691 GG25
18 Spring(s) Chrome Vanadium
19 Bush (part of 20) PTFE / steel composite
20 Sealing bellows assembly Stainless steel AISI 316(L)
DN15 and DN20 Stainless steel 'S' type
21 Sealing bellows gasket
DN25 to DN100 Reinforced exfoiliated graphite
22 Clamp nut DN25 to DN100 Steel zinc plated BS 970 230 M07
DN32 to DN50 Steel zinc plated BS 970 230 M07
25 Lock-nut
DN15 to DN25, DN65 to DN100 Steel zinc plated BS 3692 Gr. 8
26 Spring plate Steel zinc plated BS 1449 Pt1 HR14
27 Needle bearing Steel
28 Setting nut Steel zinc plated BS 970 230 M07
29 Bearing plate DN32 to DN50 Steel zinc plated BS 1449 Pt1 HR14
30 Circlip DN32 to DN50 Steel zinc plated
31 Mounting plate DN25 to DN50 Steel zinc plated BS 1449 Pt1 HR14
Types 1(N) to 4(N) Steel DIN 1514 St W24
32 Housing
Type 5(N) Steel BS EN 10025 S355 J2G3
Types 1(N) and 2(N) Steel zinc plated BS 3692 Gr. 5.6
33 Housing screws
Types 3(N), 4(N) and 5(N) Steel zinc plated BS 3692 Gr. 8.8
Types 1(N) and 2(N) Steel zinc plated BS 3692 Gr. 5
34 Housing nuts
Types 3(N), 4(N) and 5(N) Steel zinc plated BS 3692 Gr. 8
Diaphragm EPDM fabric reinforced
35
Diaphragm suffix 'N' Nitrile fabric reinforced
36 Hex. headed bolt Stainless steel BS 6105 A2
37 Sealing washer Fibre
38 Diaphragm clamp Stainless steel ASTM A351 CF8M
39 Piston Steel zinc plated BS 1449 Pt1 HR14
40 Spindle Steel zinc plated BS 970 230 M07
41 Mounting nuts Steel zinc plated BS 3692 Gr. 8
42 Coupling Steel zinc plated
43 Thread insert DN15 and DN20 Stainless steel DTD 734
44 Self-locking nut DN25 to DN100 Stainless steel BS 6105 A2

DRV7 and DRV7G SG Iron Pressure Reducing Valves TI-P204-01 CH Issue 13


Page  of 6

6 (DN15 and DN20 only)

4
3
44
5
7 43
* 11
8
9
12
2
* 10 13
14

17 DN15 and DN20

18 20

12
22 16

21 19
11

25
27 15

26
28
31
40
41

32
39
34

33 DN65 to DN100
42

35 38 37 36
29
* Please note: Parts numbered 10 and 11 are for DN25 to DN100 only 30
28
DN25 25

DN32 to DN50

DRV7 and DRV7G SG Iron Pressure Reducing Valves TI-P204-01 CH Issue 13


Page  of 6

Spare parts for the DN15 and DN20 (½" and ¾") valves
The spare parts available for sizes DN15 and DN20 valves are detailed below. No other parts are supplied as spares.

The listed parts are for the following valve types:

DRV7 Stainless steel seated


Valve assemblies
DRV7G Nitrile soft seated
Types 1 to 5 EPDM diaphragm
Actuator assemblies
Types 1N to 5N Nitrile diaphragm

Available spares
Coupling A
Diaphragm set Diaphragm and sealing washer. B, C
Needle bearing D
Sealing bellows set Sealing bellows assembly, sealing bellows gasket and bonnet gasket. E, F, G
Control spring(s) I
Seat/head set Seat, seat gasket, head, bonnet gasket and head seal. J, K, L, G, H
Gasket set Sealing bellows gasket, bonnet gasket and seat gasket. F, G, K

How to order spares


Always order spares by using the description given in the column headed 'Available spares' and state the size and type of valve.
Example: 1 - Gasket set for a Spirax sarco DN15 DRV7B1 pressure reducing valve.

How to fit spares


Full fitting instructions are given in the Installation and Maintenance Instructions supplied with the spare(s).

K J
L H

C
A

DN15 and DN20

DRV7 and DRV7G SG Iron Pressure Reducing Valves TI-P204-01 CH Issue 13


Page  of 6

Spare parts for the DN25 to DN100 valves


The spare parts available for sizes DN25 to DN100 valves are
detailed below. No other parts are supplied as spares.
The listed parts are for the following valve types:
W
DRV7 Stainless steel seated
Valve assemblies
DRV7G Nitrile soft seated
Types 1 to 5 EPDM diaphragm L
Actuator assemblies H
Types 1N to 5N Nitrile diaphragm

Available spares
Coupling A G
Diaphragm set - Diaphragm and sealing washer. B, C
M
Needle bearing D
Sealing bellows set E, F N
Sealing bellows assembly, and sealing bellows gasket.
Control spring(s) I
Seat/head set DN25 to DN50 (1 "to 2") J, K, L, W, H, G
Seat, seat gasket, head, self-locking nut, head seal and bonnet
gasket.
Head set DN65 to DN100 L, W, H, G, M I
Head, self-locking nut, head seal, bonnet gasket and balancing
bellows gasket.
Balancing bellows set DN25 to DN50 N, M, G, H, W, F E
Balancing bellows assembly, balancing bellows gasket,
bonnet gasket, head seal, self-locking nut, sealing bellows gasket.
Balancing bellows set DN65 to DN100 N, M, G, W, H
Balancing bellows assembly, balancing bellows gasket, F
bonnet gasket, self-locking nut and head seal.
Gasket set DN25 to DN50 (1 "to 2") F, G, K, M
Sealing bellows gasket, bonnet gasket, seat gasket and
balancing bellows gasket.
Gasket set DN65 to DN100 F, G, M
Sealing bellows gasket, bonnet gasket and
balancing bellows gasket. D
How to order spares
Always order spares by using the description given in the column
headed 'Available spares' and state the size and type of valve.
Example: 1 - Gasket set for a Spirax sarco DN25 DRV7B1 pressure
reducing valve.

J K
W
L
H
M B C A
G N
DN65 to DN100

How to fit spares


Full fitting instructions are given in the Installation and Maintenance
Instructions supplied with the spare(s).

E
I

D
DN25 to DN50

A
C

DRV7 and DRV7G SG Iron Pressure Reducing Valves TI-P204-01 CH Issue 13


Page  of 6

Dimensions (approximate) in millimetres


Flanged Screwed Actuator type
Size EN 1092 ANSI BSP / NPT 1 2 3 4 5+6
PN25 150
A1 A1 A2 E B C B C B C B C B C
DN15 130 127 88 38 537 305 511 250 426 208 426 168 411 143
DN20 150 143 102 38 537 305 511 250 426 208 426 168 411 143
DN25 160 153 134 51 546 305 520 250 435 208 435 168 420 143
DN32 180 176 144 51 608 305 582 250 497 208 497 168 482 143
DN40 200 198 150 62 608 305 582 250 497 208 497 168 482 143
DN50 230 229 180 71 611 305 585 250 500 208 500 168 485 143
DN65 290 295 - - 633 305 607 250 522 208 522 168 507 143
DN80 310 314 - - 639 305 613 250 528 208 528 168 513 143
DN100 350 350 - - 744 305 718 250 633 208 633 168 618 143

A2 A1

B B

Valve weight (kg)


Valve size DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100
Yellow spring 10.8 11.8 14 18.8 20.4 23.0 31.7 38.2 53.9
Weight Blue spring 10.8 11.8 14 18.8 20.4 23.0 31.7 38.2 53.9
Red spring 11.8 12.8 15 20.2 21.8 24.4 33.5 40.0 56.5
Reduction for
Screwed body -1.7 -2.2 -2.2 -3.6 -3.9 -5.5 - - -

Actuator weight (kg)


Actuator type 1 or 1N 2 or 2N 3 or 3N 4 or 4N 5 or 5N Note:
To calculate the total product weight add the
Weight 12.3 6.5 3.9 2.5 2.6 valve and actuator weights together.

Safety information, installation and maintenance


For full details see the Installation and Maintenance Instructions (IM-S12-04) supplied with the product.

Installation note:
Caution - To protect the actuator diaphragm on steam applications a WS4 series water seal pot must be installed in the downstream
pressure signal line to the actuator. Refer to TI-S12-03 for details.
The valve should be mounted vertically downwards in a horizontal pipeline with the direction of flow as indicated by the arrow on the
valve body. For applications with downstream temperatures below 125°C the valve can alternatively be mounted vertically upwards.

How to order
Example: 1 off Spirax Sarco DN40 DRV7B3 direct acting pressure reducing valve having flanged PN40 connections.
Note: Add suffix 'N' if the Nitrile rubber diaphragm is required. i.e. DRV7B3N.

DRV7 and DRV7G SG Iron Pressure Reducing Valves TI-P204-01 CH Issue 13


TI-S12-03
CH Issue 5

Cert. No. LRQ 0963008


ISO 9001
WS4
Water Seal Pot
Description
To be used in conjunction with the DRV or DEP direct acting A
pressure control valves when process temperature exceeds the
maximum operating temperature of the actuator.
For applications where there is rapid fluctuation of pressures or 2
loads the WS4-3 is recommended.
Available types
WS4 The WS4 is for normal applications up to a volume of 1 litre.
The WS4-3 has a larger 3 litre volume and is recommended 4
WS4-3
where there is rapid fluctuation of pressure or load.
B
WS4
Sizes and pipe connections
BSP Male BS 21 "
Screwed WS4 1
NPT Male "

Inlet ½" BSP Male BS 21 3


Screwed WS4-3
½" NPT Male
WS4 DN10
Butt weld
WS4-3 DN15
"
BSP Female BS 21 with 8 mm
Outlet Screwed compression fitting.

Pressure / temperature limits


���
���
Temperature °C

��� Steam
saturation
��� curve
�� B
� WS4-3
� � �� �� �� ��
Pressure bar g
The product must not be used in this region.

Body design conditions PN25


Maximum design pressure 25 bar g @ 120°C
Maximum design temperature 225°C @ 21 bar g
Minimum design temperature 0°C
Maximum operating pressure
for saturated steam service 21 bar g
Maximum operating temperature 225°C @ 21 bar g
Minimum operating temperature 0°C A
Note: For lower operating temperatures consult Spirax Sarco
Designed for a maximum cold hydraulic test pressure of 40 bar g
Note: With internals fitted, test pressure must not exceed 25 bar g Dimensions / weights (approximate) in mm and kg
A B Weight
Materials WS4 127 157 1.6
No. Part Material WS4-3 127 365 5.4

1 Housing Carbon steel DIN 1614 St W24


2 Connector Steel
Available spare
Part No. 3 - Coupling
3 Coupling Steel zinc plated
4 Plug Steel How to order
Example: 1 off Spirax Sarco " WS4 water seal pot having screwed
5 Tube Carbon steel DIN 1629 St 52 BSP connections.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Page 1 of 7

TI-S13-27
CH Issue 11

Cert. No. LRQ 0963008


ISO 9001
SV60
Safety Valve

Description
The SV60 is a range of full lift flanged safety valves suitable for use on steam, inert industrial gas and water services. Please contact
Spirax Sarco for suitability of any other media.
Available types
Model and material Bonnet and cap configuration
Open type easing lever
SV604 Carbon steel Closed bonnet Sealed cap
SV607 SG iron Packed easing lever
Open bonnet Open type easing lever

Applications
The SV60 is suitable for the protection of steam boilers, pipelines, pressure vessels, compressors and receivers and most general process
industry applications.
Certification
A manufacturers' Typical Test Report is provided as standard for each valve which will include valve set and hydraulic test pressure. Also
available on request is material certification in accordance with EN 10204 3.1.
Standards and approvals
The SV60 carries the mark and complies with the requirements of the European Pressure Equipment Directive 97 / 23 / EC falling within
Category 4 for Group 2 gases.
Seat tightness to ANSI / API STD 527-1992.
Lloyds Register (LR) type approval - Certificate number 01 / 00125 (E2).
The SV604 (PN flanged) is approved by the TÜV to AD-Merkblatt A2, AD-Merkblatt A4, TRD 421, Vd TÜV 100, 100 / 4.

Sizes and end connections Inlet sizes: DN20, DN25, DN32, DN40, DN50, DN65, DN80, DN100, DN125 and DN150.
Valve type Inlet connection Outlet connection
PN16 (DN65 to DN150 only) PN16
SV607
PN25 PN16
PN40 PN16
SV604
ANSI 300 ANSI 150
Standard PN flanges are to EN 1092 and ANSI 300 to EN 1759-1.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2008
Page 2 of 7

Pressure / temperature limits


���

Temperature °C
���
SV604 PN40 inlet ���
���
Steam
��� saturation
curve
���
� �� �� �� ��
Pressure bar g
���
��� This product must not be
Temperature °C

��� used in this region.


���
SV607 PN25 inlet Steam
saturation A tungsten alloy spring must
��� be used in this region.
curve
Consult Spirax Sarco for
� further information.
���
� � �� �� �� ��
Pressure bar g
���
���
Temperature °C

���
SV607 PN16 inlet ���
Steam
��� saturation
curve

���
� � � �� ��
Pressure bar g
SV604 PN40
Body design conditions
SV607 PN16 or PN25
Size Saturated steam Air Water
DN20 x DN32 29 bar g 40 bar g 40 bar g
DN25 x DN40 29 bar g 40 bar g 40 bar g
DN32 x DN50 29 bar g 40 bar g 40 bar g
DN40 x DN65 29 bar g 40 bar g 40 bar g
SV604 PN40 DN50 x DN80 29 bar g 40 bar g 40 bar g
DN65 x DN100 29 bar g 32 bar g 32 bar g
DN80 x DN125 29 bar g 32 bar g 32 bar g
DN100 x DN150 25 bar g 25 bar g 25 bar g
DN125 x DN200 20 bar g 20 bar g 20 bar g
DN150 x DN250 16 bar g 16 bar g 16 bar g
Set pressure range maximum
DN20 x DN32 22.5 bar g 25 bar g 25 bar g
DN25 x DN40 22.5 bar g 25 bar g 25 bar g
DN32 x DN50 22.5 bar g 25 bar g 25 bar g
DN40 x DN65 22.5 bar g 25 bar g 25 bar g
PN25 DN50 x DN80 22.5 bar g 25 bar g 25 bar g
DN65 x DN100 22.5 bar g 25 bar g 25 bar g
DN80 x DN125 22.5 bar g 25 bar g 25 bar g
SV607 DN100 x DN150 22.5 bar g 25 bar g 25 bar g
DN125 x DN200 20 bar g 20 bar g 20 bar g
DN150 x DN250 16 bar g 16 bar g 16 bar g
DN65 x DN100 14.6 bar g 16 bar g 16 bar g
DN80 x DN125 14.6 bar g 16 bar g 16 bar g
PN16 DN100 x DN150 14.6 bar g 16 bar g 16 bar g
DN125 x DN200 14.6 bar g 16 bar g 16 bar g
DN150 x DN250 14.6 bar g 16 bar g 16 bar g
Set pressure range minimum SV604 and SV607 0.2 bar g
SV604 400°C
Maximum
Temperature SV607 350°C
Minimum SV604 and SV607 -10°C
Steam 5%
Performance data Overpressure
Liquids and gas 10%
Steam and gas 10%
Blowdown limit
Liquids 20%
Backpressure limit 10% of set pressure
SV604 60 bar g
Designed for a maximum inlet
PN25 38 bar g
cold hydraulic test pressure of: SV607
PN16 24 bar g

SV60 Safety Valve TI-S13-27 Issue 11


Page 3 of 7

32 31 30
4 26, 27 4
17 19, 20
4 29
14 28
15
18 16
18
34
6 35
Sealed cap
9
3
Packed easing lever
12
11
7
22 10
33

13
21
23 5
8
36 2

1
Materials
No. Part Material SV607 / SV604
1 Body SG iron / carbon steel GJS-400-18LT / 1.0619 + N
2 Seat Stainless steel DN20 - DN100 1.4057 or for DN125 - DN150 ANC2
3 Bonnet SG iron / carbon steel GJS-400-18LT / 1.0619 + N
4 Cap SG iron GJS-400-15
Stainless steel, DN20 - DN100 1.4021 or for
5 Disc
hardened 47-52 HRC (Hardened Rockwell 'C' Scale) DN125 - DN150 CA15
Standard Chrome-vanadium alloy steel
6 Spring
For temperatures above 230°C Tungsten alloy steel
7 Guide plate SG iron GJS-400-15
8 Skirt Stainless steel DN20 - DN100 1.4301 or for DN125 - DN150 1.4308
9 Stem Stainless steel 1.4021
10 Body bolts Steel CK35
* 11 Spring plate Carbon steel C45E
* 12 Bearing ring (DN80 to DN150 only) Stainless steel 1.4021
13 Spacer Stainless steel 1.4021
14 Adjustment screw Stainless steel 1.4021
15 Lock-nut Zinc plated carbon steel
16 Screw Zinc plated steel
17 Collar Zinc plated carbon steel
18 Lever SG iron GJS-400-15
19 Cross pin Zinc plated carbon steel
20 Circlip Spring steel
21 Disc pin Spring steel DIN 7343, A304
22 Collets Stainless steel 1.4021
23 Stem ball Stainless steel
26 Collar pin Zinc plated carbon steel
27 Collar circlip Spring stainless steel
28 Packed lever spindle Stainless steel ASTM A276 431
29 Lifting fork Carbon steel
30 Gland packing Graphite
31 Gland Stainless steel ASTM A276 304
32 Gland nut Carbon steel
33 Guide plate gaskets (2 off) Reinforced exfoliated graphite
34 Sealed cap gasket Universal SA
35 Packed lever cap gasket Universal SA
36 Body drain plug ½ BSP Steel
* Note: The spring plate (11) and bearing ring design (12) varies according to the valve size and set pressure.

SV60 Safety Valve TI-S13-27 CH Issue 11


Page 4 of 7

Table 1 - SV60 flow capacity for dry saturated steam in kilogrammes per hour (kg / h)
(calculated at 10% overpressure. In accordance with EN 150 4126)

Valve size DN in /out 20 / 32 25 / 40 32 / 50 40 / 65 50 / 80 65 / 100 80 / 125 100 / 150 125 / 200 150 / 250
Flow area (mm²) 230 445 740 1140 1979 2734 4185 6504 8659 12272

Set pressure (bar g) Dry saturated steam, kg/h


0.5 129 269 401 525 875 1 357 1 889 3 053 4 299 6 203
1.0 192 403 608 812 1 315 2 014 2 831 4 635 6 380 9 190
1.5 254 538 816 1 102 1 764 2 726 3 793 6 190 8 502 12 235
2.0 312 661 1 005 1 363 2 187 3 367 4 775 7 775 10 665 15 337
2.5 369 789 1 187 1 636 2 631 3 981 5 652 9 162 12 791 18 388
3.0 427 911 1 354 1 867 3 002 4 609 6 551 10 651 14 805 21 278
3.5 485 1 023 1 521 2 097 3 372 5 251 7 471 12 139 16 864 24 233
4.0 538 1 148 1 688 2 326 3 801 5 825 8 289 13 662 18 709 26 883
4.5 591 1 261 1 854 2 555 4 175 6 398 9 104 15 006 20 549 29 527
5.0 644 1 374 2 019 2 783 4 548 6 970 9 917 16 347 22 385 32 165
5.5 697 1 487 2 185 3 011 4 920 7 540 10 729 17 685 24 217 34 798
6.0 750 1 599 2 350 3 239 5 291 8 110 11 539 19 021 26 046 37 427
6.5 802 1 711 2 514 3 466 5 662 8 678 12 349 20 354 27 873 40 052
7.0 855 1 823 2 679 3 693 6 033 9 246 13 157 21 687 29 697 42 673
7.5 907 1 935 2 843 3 919 6 403 9 814 13 964 23 017 31 519 45 291
8.0 959 2 047 3 007 4 145 6 773 10 380 14 771 24 346 33 339 47 907
8.5 1 012 2 158 3 172 4 372 7 143 10 947 15 577 25 675 35 159 50521
9.0 1 064 2 270 3 336 4 598 7 512 11 513 16 382 27 003 36 976 53133
9.5 1 116 2 381 3 499 4 824 7 881 12 078 17 187 28 329 38 793 55 743
10.0 1 169 2 493 3 663 5 049 8 250 12 644 17 991 29 655 40 608 58 352
11.0 1 273 2 715 3 991 5 501 8 987 13 774 19 599 32 305 44 237 63 566
12.0 1 377 2 938 4 318 5 952 9 724 14 903 21 206 34 955 47 866 68 780
13.0 1 482 3 161 4 645 6 402 10 460 16 032 22 812 37 601 51 490 73 989
14.0 1 586 3 383 4 972 6 853 11 197 17 161 24 419 40 250 55 117 79 199
15.0 1 690 3 606 5 299 7 304 11 934 18 290 26 025 42 898 58 743 84 410
16.0 1 795 3 829 5 626 7 755 12 671 19 420 27 633 45 547 62 371 89 623
17.0 1 899 4 051 5 954 8 206 13 408 20 549 29 240 48 196 65 999 -
18.0 2 004 4 274 6 281 8 658 14 146 21 680 30 849 50 847 69 630 -
19.0 2 108 4 497 6 609 9 110 14 884 22 812 32 460 53 504 73 267 -
20.0 2 213 4 721 6 937 9 562 15 623 23 944 34 070 56 158 76 902 -
21.0 2 318 4 944 7 266 10 015 16 363 25 078 35 684 58 818 - -
22.0 2 423 5 168 7 594 10 468 17 103 26 212 37 298 61 479 - -
23.0 2 528 5 392 7 924 10 922 17 844 27 348 38 915 64 144 - -
24.0 2 633 5 616 8 253 11 376 18 587 28 487 40 535 66 814 - -
25.0 2 738 5 841 8 584 11 831 19 331 29 626 42 156 69 487 - -
26.0 2 844 6 065 8 914 12 286 20 074 30 766 43 777 - - -
27.0 2 949 6 291 9 245 12 743 20 820 31 909 45 404 - - -
28.0 3 058 6 524 9 587 13 214 21 590 33 089 47 083 - - -
29.0 3 163 6 748 9 917 13 669 22 333 34 228 48 704 - - -

SV60 Safety Valve TI-S13-27 Issue 11


Page 5 of 7

Table 2 - SV60 flow capacity for air - normal m3/ h at 0°C and 1013 mbar
(calculated in accordance with AD-MERKBLATT A2 and TRD 421)

Valve size DN in /out 20 /32 25/40 32 /50 40 /65 50 /80 65 /100 80 /125 100 /150 125 /200 150 /250
Orifice (mm) 17.0 23.8 30.6 38.0 50.1 59.0 73.0 91.0 105 125
Flow area (mm²) 230 445 740 1 140 1 979 2 734 4 185 6 504 8 659 12 272
w (P > 4 bar) 0.78 0.86 0.76 0.68 0.64 0.71 0.66 0.70 0.72 0.73

Set pressure (bar g) Flow capacity for air m³ /h


0.5 145 304 456 472 996 1 521 2 115 3 466 4 809 6 955
1.0 227 480 728 973 1 578 2 419 3 383 5 514 7 621 10 975
1.5 303 643 975 1 323 2 125 3 251 4 572 7 434 10 267 14 753
2.0 377 802 1 211 1 657 2 657 4 062 5 742 9 328 12 885 18 509
2.5 450 956 1 438 1 978 3 171 4 853 6 892 11 195 15 467 22 232
3.0 522 1 107 1 656 2 289 3 672 5 627 8 026 13 015 18 018 25 924
3.5 593 1 255 1 868 2 591 4 161 6 388 9 146 14 837 20 542 29 590
4.0 660 1 411 2 074 2 858 4 670 7 157 10 184 16 785 22 986 33 029
4.5 728 1 554 2 285 3 149 5 145 7 884 11 219 18 491 25 321 36 385
5.0 795 1 697 2 496 3 439 5 619 8 611 12 254 20 196 27 657 39 741
5.5 862 1 841 2 706 3 730 6 094 9 338 13 289 21 902 29 992 43 097
6.0 929 1 984 2 917 4 020 6 568 10 065 14 324 23 607 32 328 46 452
6.5 996 2 127 3 128 4 310 7 043 10 793 15 359 25 313 34 663 49 808
7.0 1 063 2 271 3 339 4 601 7 517 11 520 16 393 27 018 36 999 53 164
7.5 1 130 2 414 3 549 4 891 7 992 12 247 17 428 28 724 39 334 56 520
8.0 1 197 2 557 3 760 5 182 8 466 12 974 18 463 30 429 41 670 59 876
8.5 1 264 2 701 3 971 5 472 8 941 13 701 19 498 32 135 44 005 63 232
9.0 1 332 2 844 4 182 5 763 9 415 14 428 20 533 33 840 46 341 66 588
9.5 1 399 2 987 4 392 6 053 9 890 15 156 21 567 35 546 48 677 69 944
10.0 1 466 3 131 4 603 6 343 10 365 15 883 22 602 37 251 51 012 73 300
11.0 1 600 3 417 5 025 6 924 11 314 17 337 24 672 40 662 55 683 80 012
12.0 1 734 3 704 5 446 7 505 12 263 18 791 26 741 44 073 60 354 86 724
13.0 1 868 3 990 5 868 8 086 13 212 20 246 28 811 47 484 65 025 93 436
14.0 2 003 4 277 6 289 8 667 14 161 21 700 30 881 50 895 69 696 100 148
15.0 2 137 4 564 6 711 9 248 15 110 23 154 32 950 54 306 74 367 106 860
16.0 2 271 4 850 7 132 9 828 16 059 24 609 35 020 57 717 79 038 113 572
17.0 2 405 5 137 7 554 10 409 17 008 26 063 37 090 61 129 83 709 -
18.0 2 539 5 424 7 975 10 990 17 957 27 517 39 159 64 540 88 380 -
19.0 2 674 5 710 8 397 11 571 18 906 28 972 41 229 67 951 93 051 -
20.0 2 808 5 997 8 818 12 152 19 855 30 426 43 299 71 362 97 723 -
21.0 2 942 6 284 9 240 12 733 20 804 31 880 45 368 74 773 - -
22.0 3 076 6 570 9 661 13 314 21 753 33 335 47 438 78 184 - -
23.0 3 210 6 857 10 083 13 894 22 702 34 789 49 507 81 595 - -
24.0 3 345 7 144 10 504 14 475 23 651 36 243 51 577 85 006 - -
25.0 3 479 7 430 10 926 15 056 24 600 37 698 53 647 88 417 - -
26.0 3 613 7 717 11 347 15 637 25 549 39 152 55 716 - - -
27.0 3 747 8 004 11 769 16 218 26 498 40 606 57 786 - - -
28.0 3 882 8 290 12 190 16 799 27 447 42 061 59 856 - - -
29.0 4 016 8 577 12 612 17 379 28 397 43 515 61 925 - - -
30.0 4 150 8 864 13 033 17 960 29 346 44 969 63 995 - - -
31.0 4 284 9 150 13 455 18 541 30 295 46 424 66 064 - - -
32.0 4 418 9 437 13 876 19 122 31 244 47 878 68 134 - - -
33.0 4 553 9 724 14 298 19 703 31 907 - - - - -
34.0 4 687 10 010 14 719 20 284 32 865 - - - - -
35.0 4 821 10 297 15 141 20 865 33 809 - - - - -
36.0 4 955 10 583 15 562 21 445 34 749 - - - - -
37.0 5 089 10 870 15 984 22 026 35 690 - - - - -
38.0 5 224 11 157 16 405 22 607 36 631 - - - - -
39.0 5 358 11 443 16 826 23 188 37 572 - - - - -
40.0 5 492 11 730 17 248 23 769 38 514 - - - - -

SV60 Safety Valve TI-S13-27 CH Issue 11


Page 6 of 7

Table 3 - SV60 flow capacity for water in tonnes / h at 25% overpressure


(calculated in accordance with AD-MERKBLATT A2 and TRD 421)

Valve size DN in / out 20 /32 25/40 32 /50 40 /65 50 /80 65 /100 80 /125 100 /150 125 /200 150 /250
Orifice (mm) 17.0 23.8 30.6 38.0 50.1 59.0 73.0 91.0 105 125
Flow area (mm²) 230 445 740 1140 1979 2734 4185 6504 8659 12272
w 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Set pressure (bar g) Flow capacity for water tonnes / h


0.5 4.6 8.9 14.9 22.9 39.8 55.0 84.1 130.8 174.1 246.7
1.0 6.5 12.6 21.0 32.4 56.3 77.7 119.0 184.9 246.2 348.9
2.0 9.2 17.9 29.8 45.8 79.6 109.9 168.3 261.5 348.2 493.5
3.0 11.3 21.9 36.5 56.1 97.5 134.6 206.1 320.3 426.4 604.4
4.0 13.1 25.3 42.1 64.8 112.6 155.5 238.0 369.9 492.4 697.9
5.0 14.6 28.3 47.1 72.5 125.8 173.8 266.1 413.5 550.5 780.2
6.0 16.0 31.0 51.6 79.4 137.8 190.4 291.5 453.0 603.1 854.7
7.0 17.3 33.5 55.7 85.8 148.9 205.7 314.9 489.3 651.4 923.2
8.0 18.5 35.8 59.5 91.7 159.2 219.9 336.6 523.1 696.4 986.9
9.0 19.6 37.9 63.1 97.2 168.8 233.2 357.0 554.8 738.6 1 046.8
10.0 20.6 40.0 66.6 102.5 178.0 245.8 376.3 584.8 778.6 1 103.4
11.0 21.7 42.0 69.8 107.5 186.6 257.8 394.7 613.3 816.6 1 157.3
12.0 22.6 43.8 72.9 112.3 194.9 269.3 412.2 640.6 852.9 1 208.7
13.0 23.5 45.6 75.9 116.9 202.9 280.3 429.1 666.8 887.7 1 258.1
14.0 24.4 47.3 78.8 121.3 210.6 290.9 445.3 691.9 921.2 1 305.6
15.0 25.3 49.0 81.5 125.5 218.0 301.1 460.9 716.2 953.5 1 351.4
16.0 26.1 50.6 84.2 129.7 225.1 310.9 476.0 739.7 984.8 1 395.7
17.0 26.9 52.2 86.8 133.7 232.0 320.5 490.7 762.5 1 015.1 -
18.0 27.7 53.7 89.3 137.5 238.8 329.8 504.9 784.6 1 044.6 -
19.0 28.5 55.1 91.7 141.3 245.3 338.8 518.7 806.1 1 073.2 -
20.0 29.2 56.6 94.1 145.0 251.7 347.6 532.2 827.0 1 101.1 -
21.0 29.9 58.0 96.5 148.6 257.9 356.2 545.3 847.4 - -
22.0 30.6 59.3 98.7 152.0 264.0 364.6 558.2 867.4 - -
23.0 31.3 60.7 100.9 155.5 269.9 372.8 570.7 886.9 - -
24.0 32.0 62.0 103.1 158.8 275.7 380.8 583.0 906.0 - -
25.0 32.6 63.2 105.2 162.1 281.4 388.7 595.0 940.0 - -
26.0 33.3 64.5 107.3 165.3 287.0 396.4 606.8 - - -
27.0 33.9 65.7 109.4 168.4 292.4 403.9 618.4 - - -
28.0 34.6 66.9 111.4 171.5 297.8 411.3 629.7 - - -
29.0 35.2 68.1 113.3 174.6 303.1 418.6 640.9 - - -
30.0 35.8 69.3 115.3 177.6 308.2 425.8 651.8 - - -
31.0 36.4 70.4 117.2 180.5 313.3 432.8 662.6 - - -
32.0 36.9 71.6 119.1 183.4 318.3 439.7 673.2 - - -
33.0 37.5 72.7 120.9 186.2 323.3 - - - - -
34.0 38.1 73.8 122.7 189.0 328.1 - - - - -
35.0 38.6 74.8 124.5 191.8 332.9 - - - - -
36.0 39.2 75.9 126.3 194.5 337.7 - - - - -
37.0 39.7 76.9 128.0 197.2 342.3 - - - - -
38.0 40.3 78.0 129.7 199.8 346.9 - - - - -
39.0 40.8 79.0 131.4 202.4 351.4 - - - - -
40.0 41.3 80.0 133.1 205.0 355.9 - - - - -

Table 4 w / Kdr values for SV60 safety valves


Set pressure (bar g)
Size 0.2 - 0.49 0.5 - 0.99 1.0 - 1.49 1.5 - 1.99 2.0 - 2.49 2.5 - 2.99 3.0 - 3.49 3.5 - 3.99 Above 4.0
DN20 x DN32 0.56 0.62 0.69 0.73 0.75 0.76 0.77 0.78 0.78
DN25 x DN40 0.62 0.67 0.75 0.80 0.82 0.84 0.85 0.85 0.86
DN32 x DN50 0.56 0.60 0.68 0.73 0.75 0.76 0.76 0.76 0.76
DN40 x DN65 0.45 0.51 0.59 0.64 0.66 0.68 0.68 0.68 0.68
DN50 x DN80 0.47 0.49 0.55 0.59 0.61 0.63 0.63 0.63 0.64
DN65 x DN100 0.50 0.55 0.61 0.66 0.68 0.69 0.70 0.71 0.71
DN80 x DN125 0.45 0.50 0.56 0.60 0.63 0.64 0.65 0.66 0.66
DN100 x DN150 0.48 0.52 0.59 0.63 0.66 0.67 0.68 0.69 0.70
DN125 x DN200 0.50 0.55 0.61 0.65 0.68 0.70 0.71 0.72 0.72
DN150 x DN250 0.51 0.56 0.62 0.66 0.69 0.71 0.72 0.73 0.73

SV60 Safety Valve TI-S13-27 Issue 11


Page 7 of 7

Sizing and selection


Refer to:- http://www.spiraxsarco.com / resources / steam-engineering-tutorials / safety-valves / safety-valve-sizing.asp

Dimensions /weights (approximate) in mm and kg


Size Dimensions Weight
Inlet / Outlet Flow Ø SV604 SV607
A B C D
DN20 - DN32 85 95 385 17.0 10.5 10.5
DN25 - DN40 100 105 435 23.8 12.5 11.5
DN32 - DN50 110 115 450 30.6 16.0 15.0
DN40 - DN65 115 140 520 38.0 18.0 18.0
DN50 - DN80 120 150 535 50.1 20.0 22.0
DN65 - DN100 140 170 710 59.0 40.0 38.0
DN80 - DN125 160 195 790 73.0 56.0 53.0
DN100 - DN150 180 220 835 91.0 77.0 75.0
DN125 - DN200 200 250 1 042 105.0 120.0 115.0
DN150 - DN250 225 285 1 165 125.0 190.0 180.0

Safety information, installation and maintenance


For full details see the Installation and Maintenance Instructions
(IM-P137-01) supplied with the product.

Installation note:
The safety valve should always be fitted with the centre line of
the spring housing vertically above the valve.
Open bonnet valves are recommended for all steam boiler
applications.

SV60 safety valve selection guide:


Model type SV60 SV60

Body material 4 = Carbon steel C


4
7 = SG iron

A = Closed bonnet / easing lever


Configuration B = Closed bonnet / sealed cap
A
C = Closed bonnet / packed lever
D = Open bonnet / easing lever

S = Stainless steel with


chrome-vanadium alloy
Seal material steel spring S B
T = Stainless steel with
tungsten alloy steel spring
Size DN20 to DN150 DN20

Inlet PN16 (DN65 to DN150 only), PN25, D


PN40
connection PN40 or ANSI 300 A

Selection example SV60 4 A S DN20 PN40

How to order example


1 off Spirax Sarco SV604AS, DN20 flanged PN40 safety valve with
a set pressure of 6 bar g.

SV60 Safety Valve TI-S13-27 CH Issue 11


Page 1 of 10

TI-P137-18
ST Issue 3

Cert. No. LRQ 0963008


ISO 9001
BSAT and BSA
Bellows Sealed Stop Valves

BSA6T shown

Description
A range of sealed, in-line stop valves having twin ply bellows as standard throughout the range. These valves have been designed for
use on steam, gas, liquid, condensate and water systems.
The standard BSAT range comes complete with throttling plug and locking device.
The alternative BSA range has a flat disc.
The Tables on page 2 clearly display the available sizes, pipeline connections and available options for the standard and alternative
ranges.

Standards
The product fully complies with the requirements of the European Pressure Equipment Directive 97 / 23 / EC and carries the mark when
so required.

Certification
The BSA1 and BSA1T is available with a manufacturer's Typical Test Report.
The BSA2, BSA2T, BSA3 and BSA3T is available with certification to EN 10204 3.1. Note: All certification / inspection requirements must
be stated at the time of order placement.

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2008
Page 2 of 10

Range and options


Standard BSAT range - complete with throttling plug and locking device
Stainless Stainless steel /
Material Cast iron SG iron Cast steel
steel cast steel

Model and BSA1T BSA2T BSA3T BSA6T BSA64T


connections
PN16 KS 10 PN16 PN25 PN25 PN40 ANSI 150 ANSI 300 KS 20 PN40 PN40
DN15 • • • • • • • • • •
DN20 • • • • • • • • • •
DN25 • • • • • • • • • •
DN32 • • • • • • •
DN40 • • • • • • • • • •
DN50 • • • • • • • • • •
Sizes DN65 • • • • • • •
DN80 • • • • • • • • • •
DN100 • • • • • • • • • •
DN125 • • • • •
DN150 • • • • • •
DN200 • • • • • •
DN250 •

DN15 • • • • • • • • • •
DN20 • • • • • • • • • •
DN25 • • • • • • • • • •
Optional DN32 • • • • • •
R-PTFE
DN40 • • • • • • • • • •
soft
seat DN50 • • • • • • • • • •
DN65 • • • • • •
DN80 • • • • • • • • • •
DN100 • • • • • • • • • •

Alternative BSA range - complete with flat disc option


Stainless Stainless steel /
Material Cast iron SG iron Cast steel
steel cast steel

Model and BSA1 BSA2 BSA3


connections PN16 KS 10 PN16 PN25 PN25 PN40 ANSI 150 ANSI 300 KS 20
DN125 • • • • •
DN150 • • • • • • •
Sizes
DN200 • • • • • • •
DN250 •

DN125 • •
Optional DN150 • • •
balancing
disc DN200 • • • • • • •
DN250 •

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 3 of 10

Dimensions /weights
(approximate) in mm and kg

Weight
A B C BSA1
Size BSA1T BSA3 BSA3 BSA3 BSA6T
PN JIS / KS JIS / KS ANSI ANSI BSA2 (DIN) (ANSI) ANSI 300 BSA64T
10K 20K 150 300 BSA2T ANSI 150 JIS/KS 20K PN40

DN15 130 133 152 108 152 205 125 4 4 5 6 4

DN20 150 153 178 117 178 205 125 4 5 6 7 5

DN25 160 163 200 127 203 217 125 5 6 8 9 6

DN32 180 183 - - - 217 125 7 8 - - 8

DN40 200 203 224 165 229 243 200 10 11 10 11 11

DN50 230 229 259 203 267 243 200 12 14 12 15 14

DN65 290 293 - - - 263 200 16 19 - - 19

DN80 310 309 304 241 317 287 200 21 26 25 29 26

DN100 350 349 340 292 356 383 315 36 44 41 49 44

DN125 400 395 - - - 416 315 52 64 - - -

DN150 480 479 428 - 445 450 315 75 88 - 94 -


DN200 600 592 537 - 559 622 500 145 180 - 193 -

DN250 730 - - - - 763 500 *180 - - - -

*(BSA2T / BSA2 only)

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 4 of 10

Seat leakage
Disc to seat shut-off conforms to EN 12266-1 Rate 1 leakage and ISO 5208 Rate A. Disc to seat shut-off for BSA3 (ANSI) conforms to
API 598 no leakage.

Kv values - all options


DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100 DN125 DN150 DN200 DN250
Size
(½") (¾") (1") (1¼") (1½") (2") (2½") (3") (4") (5") (6") (8") (10")
Kv 4 7 12 19 30 47 77 120 193 288 410 725 1 145

For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156


Note: For Kv values and flow characteristic values of the BSA1T, BSA2T and BSA3T see the next section 'BSAT flow data'.

BSAT flow data


BSAT valve
Size DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100 DN125 DN150 DN200 DN250
Hand-
Kv values for given handwheel rotations tested to EN 60534-2-3
wheel
Water at 20°C
rotations
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0.5 1.2 1.2 1.4 2.2 4.4 4.1 5.6 10.4 12.0 21 28 66 110
1 1.7 1.7 2.0 3.7 5.0 5.0 7.0 11.5 14.3 23 30 81 140
1.5 2.7 2.9 2.9 5.0 5.5 6.0 9.2 13.6 24.5 26 33 97 150
2 3.6 4.0 4.6 7.9 7.6 7.2 11.6 16.3 34.1 42 46 111 165
2.5 4.4 5.3 6.4 10.6 11.0 9.7 12.4 18.5 59.6 67 65 149 190
3 5.4 6.6 8.5 13.8 14.7 14.1 13.0 21.1 86.2 94 90 199 225
4 10.6 17.0 22.6 24.4 25.2 24.5 123.0 140 152 302 330
4.5 11.2 18.3 24.4 29.4 32.5 29.0 139.0 181 177 355 451
5 11.9 19.6 27.2 37.0 43.6 39.1 164.1 185 216 403 460
6 28.9 46.2 60.2 61.0 179.0 220 264 455 600
6.5 29.1 47.0 63.0 69.0 186.0 230 288 480 641
6.7 29.3 47.2 64.3 73.0 235 293 487 656
7 65.9 78.0 241 305 495 678
8 71.2 90.0 259 337 507 738
8.5 74.6 92.0 348 522 760
9.5 99.0 369 793
10 101.6 805
10.7 827

To convert Kv to volume flowrate in m³ / h:- Note: The maximum recommended differential pressure in
throttling function:
= Kv x  P DN15 - DN80 2.0 bar
Where: DN100 - DN125 1.5 bar
= Volume flow in cubic m/h DN150 1.0 bar
P = Pressure drop in bar DN200 - DN250 0.8 bar
If the BSAT is used above these quoted figures, increased noise
and vibration may be experienced.

The graphs below show handwheel rotation and flow characteristic with water at 20°C:

BSAT - DN15 BSAT - DN20


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Kvr values

Kvr values

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Handwheel rotations Handwheel rotations

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 5 of 10

BSAT - DN25 BSAT - DN32


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Kvr values

Kvr values

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Handwheel rotations Handwheel rotations

BSAT - DN40 BSAT - DN50


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Kvr values

Kvr values
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Handwheel rotations Handwheel rotations

BSAT - DN65 BSAT - DN80


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Kvr values

Kvr values

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Handwheel rotations Handwheel rotations

BSAT - DN100 BSAT - DN125


��� ���
���
���
Kvr values

Kvr values

���
��� ���
���
��
��
� �
� � � � � � ��� � � � � �
Handwheel rotations Handwheel rotations

BSAT - DN150 BSAT - DN200


��� ���

���
Kvr values

Kvr values

���
���
���
���
� �
� � � � � ��� � � � � ���
Handwheel rotations Handwheel rotations

BSAT - DN250 Typical standard flat disc for the


��� BSA1, BSA2 and BSA3
���
Kvr values

���
��
% Flow

��� ��
��
� ��
� � � � � ����

Handwheel rotations � �� �� �� �� ���
% Handwheel rotations

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 6 of 10

Materials for the BSA1T, BSA2T, BSA3T and BSA1, BSA2, BSA3
BSA1T BSA2T BSA3T and BSA3
No. Part and and
BSA1 BSA2 DIN ANSI
Cast iron SG iron Cast steel Cast steel
1 Body
EN-GJS-250 EN-GJS-400-18-LT 1.0619+N (GSC 25N) ASTM A 216 WCB
Steel (DN15 - DN80) Forged steel (DN15- DN80)
SG iron DIN 17243 C 22.8 ASTM A 105
2 Bonnet
EN-GJS-400-18-LT Steel (DN100 - DN200) Cast steel (DN100- DN200)
1.0619+N (GSC 25N) ASTM A 216 WCB
3 Seat Stainless steel AISI 420
Metal Stainless steel DIN 17440 X30 Cr13
4 Disc Disc Stainless steel DIN 17440 X30 Cr13
Soft seat
Insert R-PTFE 25% carbon filled
5 Bellows Stainless steel DIN 17440 X6 Cr Ni Ti 1810
6 Stem Stainless steel AISI 420
7 Handwheel Pressed steel BS 1449 CR4
8 Stem packing Graphite
Bonnet studs Steel DIN 17420 24 Cr Mo 5 Steel ASTM A 193 B7
9 Bonnet nuts Steel DIN 17420 Ck 35 Steel ASTM A 192 2 H
Bonnet bolts Steel DIN 931 Gr. 5.6
10 Body / bonnet gasket Graphite laminated with stainless steel insert
DN15 - DN80 Steel M8 x 14 mm BS 3692 Gr. 8.8
Locking
11 screw DN100 - DN150 Steel M8 x 20 mm BS 3692 Gr. 8.8
DN200 - DN250 Steel M12 x 20 mm BS 3692 Gr. 8.8

Stroke limiter for throttling versions


The handwheel nut on the BSA1T,
BSA2T and BSA3T has a threaded BSAT BSA
hole for provision of a stroke limiter.
Customer to supply standard nuts and Protection
bolts as indicated in the table below. cap
Size Hexagon bolt
DN15 - DN80 M8 x 50 mm
7
DN100 - DN150 M12 x 75 mm
DN200 - DN250 M12 x 100 mm
11
Stroke
limiter
Handwheel BSAT
nut 6

8
9
11
2
5
10
1
DN150
shown

Optional balancing disc assembly


25 bar P DN125
Used 17 bar P DN150 6"
above 10 bar P DN200 8"
6 bar P DN250 (BSA2 only)
3 4

Optional soft sealing disc

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 7 of 10

Materials for the BSA6T and BSA64T


No. Part BSA6T BSA64T
Stainless steel Stainless steel
1 Body
EN 10213 1.4408 or ASTM A351 CF8M EN 10213 1.4408 or ASTM A351 CF8M
Stainless stel Carbon steel DN15 - DN80 DIN 117243 C22.8
2 Bonnet EN 10213 1.4581 Carbon steel DN100 10619+N (GSC 25N)
3 Seat Stainless steel EN 10213 1.4408 or ASTM A351 CF8M
DN15 - DN40 Stainless steel EN 10088 1.4571
4 Disc
DN50 - DN100 Stainless steel EN 100222 1.4571
5 Bellows Stainless steel DIN 17440 1.4571
6 Stem Stainless steel EN 10088 1.4571
7 Handwheel Pressed steel BS 1449 CR4
8 Stem packing Graphite
Bonnet studs Stainless steel A4-70
9
Bonnet nuts Stainless steel A4
10 Body / bonnet gasket Graphite laminated with stainless steel insert
DN15 - DN80 Steel M8 x 14 mm A2-70
Locking
11 screw DN100 - DN150 Steel M8 x 20 mm A2-70
DN200 - DN250 Steel M12 x 20 mm A2-70

Stroke limiter for throttling versions


The handwheel nut on the BSA6T and
BSA64T has a threaded hole for Protection
provision of a stroke limiter. Customer cap
to supply standard nuts and bolts as
indicated in the table below.
Size Hexagon bolt 7
DN15 - DN80 M8 x 50 mm
DN100 - DN150 M12 x 75 mm
DN200 - DN250 M12 x 100 mm

Stroke
limiter
Handwheel BSAT BSAT
nut

11

8
9

10
1

3 4

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 8 of 10

Product Key: The product must not be used in this region.


Maximum permissible differential pressure in throttling function:
DN15 - DN80 2.0 bar DN150 1.0 bar
limitations
Note: PMX Maximum differential pressure is limited to the PMO. DN100 - DN125 1.5 bar DN200 - DN250 0.8 bar

BSA1T and BSA1


B
���

Temperature °C
A
���
A - A Flanged JIS / KS 10K
Steam B - B Flanged PN16
��� saturation
curve
A B

� � � � � �� �� �� ��
Pressure bar g

Body design conditions PN16 JIS / KS 10K


PMA - Maximum allowable pressure 16 bar g 14 bar g
TMA - Maximum allowable temperature 300°C 220°C
PMO - Maximum operating pressure for saturated steam service 12.9 bar g 11 bar g
Soft seat 230°C 220°C
TMO - Maximum operating temperature
Metal seat 300°C 220°C
Minimum operating temperature -10°C -10°C
Designed for a maximum cold hydraulic test pressure of: 24 bar g 20 bar g

BSA2T and BSA2 PN16 PN25


��� ���
��� ���
Temperature °C
Temperature °C

��� ���
Steam Steam
��� ��� saturation
saturation
curve curve
� �
� � � � � �� �� �� �� � � �� �� �� ��
Pressure bar g Pressure bar g
Body design conditions PN16 PN25
PMA - Maximum allowable pressure 16 bar g 25 bar g
TMA - Maximum allowable temperature 350°C 350°C
PMO - Maximum operating pressure for saturated steam service 14.7 bar g 22.3 bar g
Soft seat 230°C 230°C
TMO - Maximum operating temperature
Metal seat 350°C 350°C
Minimum operating temperature -10°C -10°C
Designed for a maximum cold hydraulic test pressure of: 24 bar g 38 bar g

BSA3T and BSA3 (DIN) PN25, DN200 PN40, DN15 - DN150


��� ���
Temperature °C

Temperature °C

��� ���

��� ���
Steam Steam
��� saturation ��� saturation
curve curve
� �
� � �� �� �� �� � � �� �� �� �� �� �� ��
Pressure bar g Pressure bar g
Body design conditions PN25, DN200 PN40, DN15 - DN150
PMA - Maximum allowable pressure 25 bar g 40 bar g
TMA - Maximum allowable temperature 400°C 400°C
PMO - Maximum operating pressure for saturated steam service 23.2 bar g * 30.4 bar g
Soft seat 230°C 230°C
TMO - Maximum operating temperature
Metal seat 400°C 400°C
Minimum operating temperature -10°C -10°C
Designed for a maximum cold hydraulic test pressure of: 38 bar g 60 bar g
* Maximum operating pressure is limited to 27 bar g for the soft seat version only

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 9 of 10

Product Key: The product must not be used in this region.


Maximum permissible differential pressure in throttling function:
DN15 - DN80 2.0 bar DN150 1.0 bar
limitations
Note: PMX Maximum differential pressure is limited to the PMO. DN100 - DN125 1.5 bar DN200 - DN250 0.8 bar

BSA3T and BSA3 (ANSI)


���
C
Temperature °C ���
C - D Flanged ANSI 150
��� C - E Flanged JIS / KS 20K
Steam C - F Flanged ANSI 300
��� saturation
D curve E F

� �� �� �� �� ��
Pressure bar g

Body design conditions ANSI 150 ANSI 300 JIS /KS 20K
PMA - Maximum allowable pressure 19.6 bar g 51 bar g 34 bar g
TMA - Maximum allowable temperature 425°C 425°C 425°C
PMO - Maximum operating pressure for saturated steam service 14 bar g *41.6 bar g *30.7 bar g
Soft seat 230°C 230°C 230°C
TMO - Maximum operating temperature
Metal seat 425°C 425°C 425°C
Minimum operating temperature 0°C 0°C 0°C
Designed for a maximum cold hydraulic test pressure of: 31 bar g 77 bar g 50 bar g
* Maximum operating pressure is limited to 27 bar g for the soft seat version only

BSA6T and BSA64

���
Temperature °C

���
���
Steam
��� saturation
curve

���
� �� �� �� ��
Pressure bar g

Body design conditions PN40


PMA - Maximum allowable pressure 40 bar g @ 50°C
TMA - Maximum allowable temperature 400°C @ 25 bar g
Minimum allowable temperature -10°C
Metal seat 29.8 bar g @ 236°C
PMO - Maximum operating pressure for saturated steam service
Soft seat 27.0 bar g @ 230°C
Metal seat 400°C @ 25.6 bar g
TMO - Maximum operating temperature
Soft seat 230°C @ 27.0 bar g
Minimum operating temperature -10°C
On / off function Limited to the PMO
PMX - Maximum differential pressure DN15 - DN80 2 bar
Throttling function
DN100 1.5 bar
Designed for a maximum cold hydraulic test pressure of: 60 bar g

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 10 of 10

Safety information, installation and maintenance


For full details see the Installation and Maintenance Instructions (IM-P137-02) supplied with the product.
Installation note: Install in the direction of flow given by the arrow on the body with the handwheel in a suitable position.
Disposal: These products are recyclable. No ecological hazard is anticipated with the disposal of these products, providing due care is taken.

How to order
Example: 1 off DN25 Spirax Sarco type BSA2T bellows sealed stop valve, flanged PN16 or PN25.
Note: Should the differential pressure exceed those listed against the respective sizes in the table below, then please ensure balancing
discs are specified for use in the valves (see illustration overleaf).

Size DN125 DN150 DN200 DN250


Differential pressure (bar) 25 17 10 6

Spare parts
The spare parts are shown in heavy outline. Parts drawn in broken
line are not supplied as spares.
Available spares
Body/bonnet gasket and stem packing 10, 8 (2 off)
Stem and bellows assembly (state if BSAT or BSA) 6, 5
Disc (and optional disc where fitted) -
state full description of the valve 4

How to order spares


Please note: for customer convenience spares are supplied in kits
to ensure all the appropriate replacement parts are supplied to
carry out a specific maintenance task. e.g. when a stem/bellows
assembly is ordered, parts (10), (8) and (6, 5) will be included in
the kit.
Always order spares by using the description given in 'Available
spares' and state the size and type of stop valve. 8
Example: 1 - Body / bonnet gasket and stem packing for a DN15
Spirax Sarco BSA2T PN16 bellows sealed stop valve.

BSAT 6
shown

10

5
10

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


;ϬϯͿWZ^ĨŽƌWƌŽĚƵĐƚŝŽŶ
TI-P023-26
ST Issue 9

Cert. No. LRQ 0963008 S13


ISO 9001
SG Iron
Separator (Flanged)

Description Pressure / temperature limits (ISO 6552)


The S13 separator is an SG iron baffle type separator used for B C
the removal of entrained liquids in steam, compressed air or ���
gas systems. The fitting of insulation jackets will increase the ���
Temperature °C

A
performance of the separator.
Standards ���
This product fully complies with the requirements of the European
Pressure Equipment Directive 97 /23 /EC. ���
Certification
This product is available with a manufacturers' Typical Test Report. �
A B D
Note: All certification / inspection requirements must be stated at ���
the time of order placement. � � �� �� �� ��
Pressure bar g
Sizes and pipe connections The product must not be used in this region.
DN40, DN50, DN65, DN80, DN100, DN125, DN150 and DN200.
Flanged EN 1092 PN16 and PN25 with screwed BSP drain. A -A Flanged JIS 10K
Flanged JIS /KS 10K with screwed BSP drain. B-B Flanged EN 1092 PN16
Flanged JIS /KS 20K with screwed BSP drain - DN40 , DN50, DN65 B - C - D Flanged EN 1092 PN25 and JIS 20K
and DN200 only. Note: S13 flanged type separators may be supplied with a lower
pressure rating than that cast into the body. Reference should be
Materials made to the appropriate operating chart to determine the actual
product limitations.
No. Part Material Body design conditions PN25
PMA Maximum allowable pressure 25 bar g @ 100°C
TMA Maximum allowable temperature 350°C @ 14 bar g
1 Body SG iron DIN 1693 GGG40
ASTM A395 Minimum allowable temperature -10°C
Maximum operating JIS/KS 10K 12.3 bar g
PMO pressure for saturated PN16 13.7 bar g
2 Plug Carbon steel 1.0460 (C22.8) steam service PN25 and JIS/KS 20K 21.3 bar g
TMO Maximum operating temperature 350°C @ 14 bar g
Minimum operating temperature -10°C
3 Gasket Reinforced exfoliated graphite
Note: For lower operating temperatures consult Spirax Sarco
JIS/KS 10K 20.4 bar g
Designed for a maximum cold
4 Drain reducing bush Forged carbon steel ASTM A105 PN16 24.0 bar g
hydraulic test pressure of:
PN25 and JIS/KS 20K 37.5 bar g

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Dimensions, weight and volumes Recommended tightening torques
(approximate) in mm, kg and litres
or
Size A B C D E F G Weight Volume Item Size Nm
mm
DN40 111 156 89 365 ½" 1" 94 14 1.6
DN40 46 A /F M56 150 - 165
DN50 146 205 117 456 ½" 1" 98 25 3.2
DN50 46 A /F M56 150 - 165
DN65 178 249 146 406 ¾" 1½" 98 28 4.6
DN65 46 A /F M56 150 - 165
DN80 178 252 152 483 1" 1½" 98 36 6.5
DN80 60 A /F M72 190 - 210
DN100 223 315 197 692 1" 1½" 118 60 13.5 2
DN100 60 A /F M72 190 - 210
DN125 226 397 381 706 1" 1½" 121 128 38.5 DN125 60 A /F M72 190 - 210
DN150 226 397 381 706 1" 1½" 121 130 42.5 DN150 60 A /F M72 190 - 210
DN200 308 502 426 762 1½" 1½" 140 190 68.0 DN200 60 A /F M72 190 - 210

2 Inspection opening

Separator drain trapping F

G Drain E
D C

Safety information, installation and maintenance


For full details see the Installation and Maintenance Instructions (IM-P023-55) supplied with the product.
Installation note:
Install in a horizontal pipeline with the drain directly below. Note: To ensure that any separated liquid is drained away quickly, a suitable
liquid drainer or steam trap must be connected to the drain connection 'E' - consult Spirax Sarco for further details.
Disposal
This product is recyclable. No ecological hazard is anticipated with the disposal of this product, providing due care is taken.

How to order
Example: 1 off DN50 Spirax Sarco S13 separator with SG iron body having flanged EN 1092 PN16 connections.

S13 SG Iron Separator (Flanged) TI-P023-26 ST Issue 9


Page 1 of 3

TI-P133-58
ST Issue 4

Cert. No. LRQ 0963008 M10Si ISO


ISO 9001
Ball Valve
DN¼" to DN2½"

Description Sizes and pipe connections


The M10Si ISO three-piece body ball valve has been designed ¼", ", ½", ¾", 1", 1¼", 1½", 2", (2½" only available with reduced bore).
for use as an isolating valve, not a control valve, has a lockable Screwed BSP, BSPT, NPT, BW, SW full bore and reduced bore.
handle as standard and can be serviced without removal from DN15 to DN50 (DN65 only available with reduced bore).
the pipeline (screwed and welded versions only). It can be used Flanged PN40, ANSI 150 and ANSI 300 full bore and reduced bore.
for steam and other industrial fluids for services ranging from
vacuum to the higher temperatures and pressures.
Pressure / temperature limits
ISO mounting A
The integral ISO body mounting allows the valve to be automated ���
without losing seal integrity, as the body does not require
disassembly. Manual to remote control may therefore be easily ���
Temperature °C

accomplished by the ISO range of Spirax Sarco ball valves. ���


Available types ��� Steam
M10Si2_ _ ISO Zinc plated carbon steel body, PDR 0.8 seats. saturation
�� curve
M10Si3_ _ ISO Stainless steel body, PDR 0.8 seats. �
��� B C
M10Si4_ _ ISO Complete stainless steel, PDR 0.8 seats.
� �� �� �� �� ���
Note: The nomenclature will be followed with either FB (full bore) Pressure bar g
or RB (reduced bore).
Standards The product must not be used in this region.
This product fully complies with the requirements of the
European Pressure Equipment Directive 97 / 23 / EC and carries A - B 2" FB and 2½" RB only
the mark when so required. A - C ¼" - 1½" FB, RB and 2" RB
Certification Note: The flange standard may restrict the maximum operating
This product is available with certification to EN 10204 3.1. pressure. Please check with Spirax Sarco.
Note: All certification / inspection requirements must be stated
at the time of order placement.
PMA Maximum allowable pressure 100 bar g @ 60°C
Options TMA Maximum allowable temperature 260°C @ 0 bar g
• Self-venting ball. Minimum allowable temperature -29°C
• Extended stems 50 mm (2") and 100 mm (4") to allow full insulation.
• Oval handle for confined spaces. Ideal for trap modules. Maximum operating pressure
PMO 17.5 bar g
for saturated steam service
Technical data TMO Maximum operating temperature 260°C @ 0 bar g
Flow characteristic Modified linear Minimum operating temperature -29°C
Port Full and reduced bore versions Note: For lower operating temperatures consult Spirax Sarco
Leakage test procedure to ISO 5208 (Rate A) / EN 12266-1 (Rate A) PMX Maximum differential pressure is limited to the PMO
Antistatic device Complies with ISO 7121 and BS 5351 Designed for a maximum cold hydraulic test pressure of 150 bar g

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Page 2 of 3

14 12 21 18 11 4 9, 20 18

23
8
16
6, 7, 22
15
3
2
1
5
19

Materials
No. Part Material
M10Si2 ISO Zinc plated carbon steel ASTM A105
1 Body M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
M10Si2 ISO Zinc plated carbon steel ASTM A105
2 Cap M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
3 Ball Stainless steel AISI 316
4 Stem Stainless steel AISI 316
5 Seat Carbon / graphite reinforced PTFE PDR 0.8
6 Stem seal Reinforced PTFE antistatic
M10Si2 ISO
Zinc plated carbon steel SAE 1010
7 Separator M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
8 Belleville washer Stainless steel AISI 301
M10Si2 ISO
Zinc plated carbon steel SAE 1010
9 Nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
10 Name-plate - DN (Not shown) Stainless steel AISI 430
M10Si2 ISO
Zinc plated carbon steel SAE 1010
11 Stem nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
12 Lever M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
13 Name-plate (Not shown) Stainless steel AISI 430
14 Grip Vinyl
M10Si2 ISO
Zinc plated carbon steel Grade 5
15 Bolts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
16 Nuts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
17 Studs M10Si4 ISO Stainless steel AISI 316
Note: Item 17 can not be shown as it is only applicable to welded versions
M10Si2 ISO
Zinc plated carbon steel SAE 12L 14
18 Stop screw M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
19 Body/cap gasket 'O' ring EPDM geothermal
20 Nut locker Stainless steel AISI 316
M10Si2 ISO
Zinc plated carbon steel SAE 1010
21 Lockable handle M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
22 Stem seal PEEK
23 Lock-plate Stainless steel AISI 316

M10Si ISO Ball Valve DN¼" to DN2½" TI-P133-58 ST Issue 4


Page 3 of 3

Dimensions (approximate) in mm Kv values


Reduced bore Size ¼" " ½" ¾" 1" 1¼" 1½" 2" 2½"
Size A A1 A2 A3 B2 B3 C2 C3 D D1 D2 E Reduced bore 2.5 2.5 6 10 27 49 70 103 168
¼" 56 52 - - 130 - 63 - 22 - - 8 Full bore 2.5 6.8 17 36 58 89 153 205 -
" 56 52 - - 130 - 63 - 22 - - 8 For conversion Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
½" 63 52 108 130 130 145 66 81 24 89 95 11
¾" 68 60 117 150 130 145 69 84 26 98 105 14 Operating torque (N m)
1" 86 84 127 160 162 162 100 100 31 108 115 21 Size ¼" " ½" ¾" 1" 1¼" 1½" 2" 2½"
1¼" 99 94 140 180 162 162 104 104 37 118 140 25 Reduced bore 3.25 3.25 3.25 5.50 13.25 20 50 60 75
1½" 108 102 165 200 185 185 112 112 41 127 150 31 Full bore 3.25 3.25 5.50 13.25 20 50 60 75 -
2" 124 118 178 230 185 185 120 120 48 152 165 38 The indicated torque values are for valves frequently operated,
2½" 152 152 - - 250 - 140 - 57 - - 51 that are submitted to a maximum differential pressure of 40 bar.
Valves that are subject to long static periods, may require greater
Full bore break-out torque.
Size A A1 A2 A3 B2 B3 C2 C3 D D1 D2 E
¼" 56 58 - - 130 - 63 - 22 - - 8 Safety information, installation and maintenance
" 63 60 - - 130 - 66 - 24 - - 11 For full details see the Installation and Maintenance Instructions
supplied with the product.
½" 68 64 - 130 130 145 69 84 26 - 95 14
¾" 86 84 - 150 162 162 100 100 31 - 105 21
1" 99 98 - 160 162 162 104 104 37 - 115 25 How to order example:
1 off Spirax Sarco ½" screwed BSP M10Si2FB ISO ball valve.
1¼" 108 106 - 180 185 185 112 112 41 - 140 31
1½" 124 124 - 200 185 185 120 120 48 - 150 38
2" 152 152 - 230 250 250 140 140 57 - 165 51 Spare parts
The spare parts available are shown in solid outline. Parts drawn
in broken line are not supplied as spares.
Weights (approximate) in kg
Available spares
Size Reduced bore Full bore
Scrd /BW/SW PN40 ANSI 150 Scrd /BW/SW PN40 Seat, seals and body gasket set 5, 6, 19, 22
¼" 0.65 - - 0.65 - How to order spares
" 0.65 - - 0.72 - Always order spares by using the description given in the column
headed 'Available spares' and state the size and type of ball valve.
½" 0.72 2.30 1.77 0.95 2.60 Example: 1 - Seat, seals and body gasket set for a Spirax Sarco
¾" 0.95 3.20 2.35 1.60 3.80 ½" M10Si2FB ISO ball valve.
1" 1.60 4.20 3.47 2.05 4.70
1¼" 2.05 5.70 4.47 2.75 6.40
1½" 2.75 6.80 5.96 4.25 8.30
2" 4.25 9.50 9.16 7.50 12.80
2½" 7.50 - - - -

B2, B3

C2,
C3

D1, ØE
D2 22
D

6 6
A, A1

A2, A3
A: Scrd and BW
A1: SW
A2: Flanged ANSI 150
A3: Flanged PN40
B2: Scrd, BW and SW
B3: Flanged PN40 and ANSI 150
C2: Scrd, BW and SW
C3: Flanged PN40 and ANSI 150
D: Scrd, BW and SW
D1: Flanged ANSI 150
D2: Flanged PN40
E: All versions 19 5 5 19

M10Si ISO Ball Valve DN¼" to DN2½" TI-P133-58 ST Issue 4


TI-P163-01
ST Issue 6

Cert. No. LRQ 0963008 Fig 12


ISO 9001
SG Iron
Strainer
Description
The Fig 12 is an SG iron screwed Y-type strainer. The standard Size ½" to 2"
stainless steel screen is 0.8 mm perforations. As options, other
perforations and mesh sizes are available as well as monel screens.
The strainer cap can be drilled and tapped for blowdown and drain
valves if required.

Standards
This product fully complies with the requirements of the European
Pressure Equipment Directive 97 / 23 / EC.

Certification
This product is available with a manufacturers' Typical Test Report.
Note: All certification / inspection requirements must be stated at
the time of order placement. 4
Sizes and pipe connections
½", ¾", 1", 1¼", 1½", 2", 2½" and 3" screwed BSP or NPT.

Optional extras
Strainer screens 1
Perforations 1.6, 3 mm
Stainless steel screen
Mesh 40, 100, 200
Perforations 0.8, 3 mm
Monel
Mesh 100 3
Blowdown or drain valve connections. 2
The cap can be drilled to the following sizes to enable a blowdown
or drain valve to be fitted.
Strainer size Blowdown valve Drain valve
Size 2½" and 3"
½" ¼" ¼"
¾" and 1" ½" ½"
1¼" and 1½" 1" ¾"
2" to 3" 1¼" ¾"

Pressure / temperature limits


���
Temperature °C

��� 4
���
Steam 1
��� saturation
�� curve

� � �� �� �� ��
Pressure bar g
The product must not be used in this region.
3
2
Body design conditions PN25 6
PMA Maximum allowable pressure 25 bar g @ 120°C 5
TMA Maximum allowable temperature 260°C @ 19.5 bar g
Minimum allowable temperature -10°C Materials
No. Part Material
Maximum operating pressure
PMO 21 bar g 1 Body SG iron DIN 1693 GGG 40
for saturated steam service
TMO Maximum operating temperature 260°C @ 19.5 bar g 2 Cap SG iron DIN 1693 GGG 40
3 Cap gasket Reinforced exfoliated graphite
½" to 2" -10°C
Minimum operating temperature 4 Strainer screen Stainless steel 316L
2½" and 3" 0°C
Note: For lower operating temperatures consult Spirax Sarco 5 Bolt Carbon steel BS 3692 Gr. 8.8
Designed for a maximum cold hydraulic test pressure of 38 bar g 6 Washer Carbon steel BS 4320 TI Form A

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Kv values For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
Size ½" ¾" 1" 1¼" 1½" 2" 2½" 3"
Perforations 0.8, 1.6 and 3 mm 3.6 11 15.5 26 41 68 82 115
Mesh 40 and 100 3.6 11 15.5 26 41 68 82 115
Mesh 200 3.6 9 13.0 21 35 55 66 93

Dimensions / weights (approximate) in mm and kg Spare parts


The spare parts available are shown in solid outline. Parts drawn
Screening in broken line are not supplied as spares.
Size A B C D area cm² Weight
½" 87 55 79 32 25 0.47 Available spares
¾" 110 65 93 36 42 0.77 Strainer screen 4
(state material, size of perforations or mesh and size of strainer)
1" 125 78 110 48 71 1.40
Cap gasket (packet of 3) 3
1¼" 155 103 140 60 135 2.15
1½" 190 115 153 65 161 3.30 How to order spares
Always order spares by using the description given in the column
2" 230 140 177 76 251 5.10 headed 'Available spares' and state the size and type of strainer
2½" 274 177 230 94 406 7.30 and perforation or mesh required.
Example: 1 - Strainer screen, stainless steel having 0.8 mm
3" 280 183 237 105 406 7.50 perforations for a 1½" Spirax Sarco Fig 12 strainer.

Withdrawal
distance
D

Size ½" to 2"


B
A
3

Safety information, installation and maintenance 2


For full details see the Installation and Maintenance Instructions
(IM-S60-17) supplied with the product.

Warning:
The strainer cap gasket contains a thin stainless steel support ring,
which may cause physical injury if it is not handled and disposed
of carefully.

Installation note:
The strainer should be installed in the direction of flow, as indicated
on the body. On applications involving steam or gases the pocket
should be in the horizontal plane. On liquid systems the pocket Size 2½" and 3"
should point downwards. Suitable isolation valves must be installed
to allow for safe maintenance and trap replacement.
3
Maintenance note:
Maintenance can be completed with the strainer in the pipeline. 4
Disposal:
The product is recyclable. No ecological hazard is anticipated with
disposal of this product providing due care is taken.
6
How to order
Example: 1 off Spirax Sarco 2" Fig 12 SG iron strainer, screwed BSP, 5
with stainless steel screen having 0.8 mm perforations.

Recommended tightening torques


or
Item Qty Size Nm
mm
1 ½" 22 M28 38 - 40
1 ¾" 27 M32 42 - 48
1 1" 32 M42 70 - 80
2 1 1¼" 46 M56 124 - 144
1 1½" 50 M60 164 - 184
1 2" 60 M72 234 - 264
5 4 2½" 19 M12 50 - 55
4 3" 19 M12 50 - 55

Fig 12 SG Iron Strainer TI-P163-01 ST Issue 6


Page 1 of 5

TI-S02-27
ST Issue 8

Cert. No. LRQ 0963008 FT14 and FT14HC


ISO 9001
SG Iron
Ball Float Steam Traps (1" HC, 1¼", 1½" and 2")

FT14HC
1"

FT14
1¼"

FT14-C
FT14
1½" and 2"

Description
The FT14 and FT14HC are iron bodied ball float steam traps having stainless steel working internals and integral automatic air venting
facility. These traps are supplied with horizontal screwed connections only and can be maintained without disturbing the pipework. The
flow direction is as indicated on the valve body.

Available types
FT14 Standard 1¼", 1½" and 2"
High capacity (1" only) - As standard the FT14HC is available Note: These ball float steam traps are available with
FT14HC with flow direction in either left-to-right or right-to-left direction. either 4.5, 10 or 14 bar internals (PMX).
Please state preference when placing an order.

Capsule
The BP99/32 capsule which is used in the FT14 and FT14HC ball float steam traps is suitable for use on 150°C superheat @ 0 bar g
and 50°C superheat @ 32 bar g.
Optional extras will only be supplied if specified at the point of order
A manually adjustable needle valve (designated 'C' on the nomenclature i.e. FT14-C) can be fitted to the trap. This option provides a
steam lock release (SLR) feature in addition to the standard air vent. For further information please consult Spirax Sarco.
The top of the cover can be drilled and tapped up to " BSP or NPT for the purpose of fitting a balance line.
The bottom of the cover can be drilled and tapped " BSP or NPT for the purpose of fitting a drain cock.

Standards
This product fully complies with the requirements of the European Pressure Equipment Directive 97/23/EC.

Certification
This product is available with a manufacturers’ Typical Test Report. Note: All certification/inspection requirements must be stated at the
time of order placement.

Sizes and pipe connections 1" (FT14HC only), 1¼", 1½" and 2" screwed BSP and NPT.

Pressure / temperature limits See page 2 for the pressure / temperature limitations.

Materials See page 3 for the materials list.

Capacities See page 4 for full capacity details.

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2009
Page 2 of 5

Pressure / temperature limits

���

Temperature °C
��� FT14HC 1"
���
PN25 ��� Steam and
��� saturation
curve FT14 1¼"
��

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Pressure bar g

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Temperature °C

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PN16 ��� Steam FT14 1½" and 2"


saturation
curve

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Pressure bar g

The product must not be used in this region.

The product should not be used in this region as damage to the internals may occur.

Size 1" HC and 1¼" 1½" and 2"

Body design conditions PN25 PN16

PMA Maximum allowable pressure 25 bar g @ 100°C 16 bar g @ 100°C

TMA Maximum allowable temperature 300°C @ 18 bar g 220°C @ 13.5 bar g

Minimum allowable temperature -10°C -10°C

PMO Maximum operating pressure for saturated steam service 21 bar g 14 bar g

TMO Maximum operating temperature 275°C @ 19 bar g 220°C @ 13.5 bar g

Minimum operating temperature


Note: For lower temperatures consult Spirax Sarco 0°C 0°C
Size 1" HC 1¼" 1½" and 2"
4.5 bar FT14HC-4.5 FT14-4.5 FT14-4.5
PMX Maximum differential pressure
10 bar FT14HC-10 FT14-10 FT14-10
14 bar FT14HC-14 FT14-14 FT14-14

Designed for a maximum cold hydraulic test pressure of: 38 bar g 24 bar g

FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
Page 3 of 5

FT14HC
1"

4 FT14
1¼"

2
8
1
17
10 18
7
9
11 6 2 3 17 18 8 4
12
5

7 26
6
5
12
17 18 20 21 19

FT14-C FT14
1½" and 2"

Materials
No. Part Material
1" and 1¼" SG iron BS EN 1563 JS 1030
1 Body
1½" and 2" Cast iron DIN 1691 GG 25
Cover bolts 1" Steel BS 3692 Gr. 8.8
2 Cover bolts 1¼" Steel ASTM A193 B7
Cover bolts & nuts 1½" and 2" Steel BS 3692 Gr. 8.8
3 Cover gasket Reinforced exfoliated graphite
1" and 1¼" SG iron BS EN 1563 JS 1030
4 Cover
1½" and 2" Cast iron DIN 1961 GG 25
Valve seat 1" and 1¼" Stainless steel BS 970 431 S29
5
Main valve assembly with erosion deflector 1½" and 2" Stainless steel BS 3146 Part 2 ANC 2
Valve seat gasket 1" and 1¼" Stainless steel BS 1449 304 S11
6
Main valve assembly gasket 1½" and 2" Reinforced exfoliated graphite
Pivot frame assembly set screws 1" and 1¼" Stainless steel BS 4183 18/8
7 Bolts 1½" Stainless steel ISO 3506-2: A2-70
Main valve assembly bolts
Studs and nuts 2" Stainless steel BS 6105 A4-80
8 Ball float and lever Stainless steel BS 1449 304 S16
9 Support frame 1" and 1¼" Stainless steel BS 1449 304 S16
10 Pivot frame 1" and 1¼" Stainless steel BS 1449 304 S16
11 Pivot pin 1" and 1¼" Stainless steel
12 Erosion deflector Stainless steel BS 970 431 S29
17 Air vent assembly Stainless steel
18 Air vent seat gasket Stainless steel BS 1449 304 S11
19 SLR assembly Stainless steel BS 970 303 S21
20 SLR gasket Mild steel BS 1449 CS4
21 SLR seal Graphite
26 Inlet plate 1½" and 2" only Stainless steel BS 1449 304 S16

FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
Page 4 of 5

Capacities
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Condensate kg / h

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Differential pressure bar (x 100 = kPa)

Additional cold water capacities from the thermostatic air vent under start-up conditions
Capacities shown above are based on condensate at saturation temperature. Under start-up conditions when the condensate is cold
the internal thermostatic air vent will be open and provides additional capacity to the main valve. The following table gives the minimum
additional cold water capacities from the air vent.

P (bar) 0.5 1 2 3 4.5 7 10 14


Minimum additional cold water capacity (kg / h)
1" HC 580 600 650 670 700 1 000 1 300 1 600
1¼, 1½" and 2" 580 600 650 670 700 1 000 1 300 1 600

FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
Page 5 of 5

Dimensions / weights (approximate) in mm and kg Spare parts


The spare parts available are shown in solid outlines. Parts drawn
Size A B C D E F G Weight in broken lines are not supplied as spares.
1" HC 120 110 80 195 160 220 115 6.8 Available spares
1¼" 120 110 80 195 160 220 115 6.9 with float (1" and 1¼") 5, 6, 7, 8, 9, 10, 11
1½" 270 130 108 248 200 270 115 17.5 Main valve assembly
with erosion deflector (1½" and 2") 5, 6, 7, 26
2" 300 138 125 250 200 288 140 22.0 Ball float (1½" and 2") 8
Air vent assembly 17, 18
1½" and 2" shown
F Manually adjustable needle valve (SLR) 17, 18, 19, 20, 21
and air vent assembly
Complete set of gaskets (packet of 3 sets) 3, 6, 18, 20
B Note: The erosion deflector on the 1" and 1¼" is pressed into the
body during manufacture and is not available as a spare.
How to order spares
C Always order spares by using the description given in the column
headed 'Available spares' and state the size and type of trap.
Example: 1 - Air vent assembly for a Spirax Sarco 2" FT14-4.5
ball float steam trap.
G
A D E Recommended tightening torques
Withdrawal
distance or
Item Size Nm
mm
Safety information, installation and maintenance
For full details see the Installation and Maintenance Instructions 1" 17 M10 x 30 29 - 33
(IM-S02-30) supplied with the product. 1¼" 14* M10 x 30 29 - 33
Installation note: 2
1½" 19 M12 x 60 60 - 66
The FT14 must be installed with the direction of flow as indicated
on the body, and with the float arm in a horizontal plane so that it 2" 24 M16 x 70 80 - 88
rises and falls vertically.
5 1" and 1¼" 17 - 40 - 45
Disposal
This product is recyclable. No ecological hazard is anticipated with 1" and 1¼" - M5 x 20 10 - 12
the disposal of this product providing due care is taken. 7 1½" 10 M6 x 20 10 - 12
2" 13 M8 x 20 20 - 24
How to order
Example: 1 off Spirax Sarco 1" screwed BSP FT14HC-14 ball 17 - 17 - 50 - 55
float steam trap having an SG iron body and cover, with
thermostatic air vent - flow direction left-to-right. The cover is to 19 - 21 - 40 - 45
be suitable for tapping " for drain/balance pipe connection. *Note: Reduced A/F bolt head required

Steam lock
release assembly 2 Dowel 3 18 Air vent assembly
17
19 + 21

20

6 5 10 8
11 9 7 6 26 5 7 8
Main valve assembly Main valve assembly
with float (1½" and 2")
(1" and 1¼") (horizontal assembly shown)

FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
TI-P601-18
ST Issue 4

Cert. No. LRQ 0963008 DCV41


ISO 9001
Austenitic Stainless Steel
Disc Check Valve
Description 2 3 4 1
DCV41 is an austenitic stainless steel disc check valve with
screwed or socket weld end connections. Its function is to prevent
reverse flow on a wide variety of fluids for applications in process
lines, hot water systems, steam and condensate systems. For
oils and gases, a Viton seat is available and for water an EPDM
seat is available. Soft seat versions provide a zero leakage rate
or bubble tight shut-off, i.e. they meet DIN 3230 BN1 and DIN
3230 BO1, provided a differential pressure exists (Note: Soft
seat options are not available with socket weld ends). The
shut-off of the standard valve conforms to DIN 3230 BN2. When
a heavy duty spring is installed with an EPDM seat, the valve is
suitable for boiler feedwater check applications.
A high temperature spring version is available to operate at 400°C. Æ
Sizes and pipe connections
½", ¾" and 1" screwed BSP to BS 21 female taper, screwed NPT to
ANSI B 1.20.1 and socket weld to ANSI B 16.11 Class 3000.
Optional extras
Heavy duty springs (700 mbar opening pressure) for boiler feed
applications.
High temperature spring.
Viton soft seats for oil and gas applications - screwed connections only
EPDM soft seals for water applications - screwed connections only
Limiting conditions
Body design condition PN50
PMO - Maximum operating pressure 50 bar g
With metal seat and standard spring 300°C Soft seat option (screwed connections only)
TMO - With metal seat and high temperature spring 400°C
Maximum
operating Without spring 400°C
temperature Viton seat 250°C
EPDM seat 150°C
Minimum With metal seat -29°C
operating With viton seat -15 to +250°C
temperature With EPDM seat -29 to +250°C
Designed for a maximum cold hydraulic test pressure of 76 bar g
Note: Special testing to allow lower temperature operation can be
Æ
provided at extra cost. Consult Spirax Sarco.
Operating range
400 A
Temperature °C

B
300
E C
200
Steam
100 saturation
curve D
0
0 20 10 30 40 50
Pressure bar g Certification
This product must not be used in this region. The product is available with certification to EN 10204 3.1.B for
body as standard.
A-B-D High temperature spring and without spring
E-C-D Standard spring
Standards
Materials Designed and manufactured in accordance with BS 7438.
No.Part Material Standard shut-off
1 Body Austenitic stainless steel ASTM A351 CF3M Standard valves conform to DIN 3230 BN2.
2 Seat Austenitic stainless steel ASTM A351 CF3M Soft seated versions meet DIN 3230 BN1 and DIN 3230 BO1
provided a differential pressure exists.
3 Disc Austenitic stainless steel BS 1449 316 S11
Standard spring Austenitic stainless steel BS 2056 316 S42 Operation
4 Heavy duty spring Austenitic stainless steel BS 2056 316 S42 Disc check valves are opened by the pressure of the fluid and
closed by the spring as soon as the flow ceases and before the
High temp. spring Nickel alloy Nimonic 90 reverse flow occurs.

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification. © Copyright 2004
Kv values Pressure loss diagram
Size ½" ¾" 1" 20
5
Kv 4.4 7.5 12 4
For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156 10 3

Water flowrate in Vw m³ /h
Opening pressures in mbar

Water flowrate in Vw l/s


7 2
Differential pressures with zero flow for standard and high temperature 6
springs. 5 1"
➔ Flow direction 4
1
3 ¾"
Size ½" ¾" 1"

25 25 25 2
➔ 22.5 22.5 22.5 ½" 0.5
20 20 20 0.4

Where lower opening pressures are required, valves without springs 1 0.3
can be installed in vertical pipes with bottom-to-top flow.
Without spring 0.7 0.2
0.6

3 2.5 4 0.5
0.01 0.02 0.05 0.1 0.2 0.5 1
Dimensions / weight (approximate) in mm and kg Pressure loss in bar
A A B
Size Socket weld Screwed A /F Weight Pressure loss diagram with open valve at 20°C. The values indicated
are applicable to spring loaded valves with horizontal flow. With
½" 50 51 34 0.2 vertical flow, insignificant deviations occur only within the range of
¾" 55 57 41 0.3 partial opening.
The curves given in the chart are valid for water at 20°C. To
1" 67 68 50 0.5 determine the pressure for other fluids the equivalent water volume
flowrate must be calculated and used in the graph.
➤ ➤ r
Ö 1000
A
Vw = xV

Vw = Equivalent water volume flow in l /s or m3 /h


r = Density of fluid kg/m3
V = Volume flow of fluid l/s or m 3/h.
Pressure loss information for steam, compressed air and gases is
available from Spirax Sarco.
B
Installation
For more detailed installation and maintenance instructions please
refer to IM-P601-19 which is supplied with the product.
The DCV41 must be fitted in accordance with the direction of flow
arrow indicating correct fluid flow direction. When fitted with a
spring, they can be installed in any plane. When supplied without
spring, they must be fitted in a vertical flow line with the flow from
bottom-to-top.

Note: Disc check valves are non-maintainable (no spares are


available). Disc check valves are not suitable for use where
heavily pulsating flow exists, such as close to a compressor.
Various options are denoted by a marking on the valve body:-
'N' - High temperature spring - Standard metal seat
'W' - Without spring - Standard metal seat
'H' - Heavy duty spring - Standard metal seat
'V' - Standard spring - Viton seat
End elevation 'E' - Standard spring - EPDM seat
No identification indicates a standard spring with a metal disc.

Disposal
If a product which contains a Viton component has been subjected
to a temperature approaching 315°C or higher, then it may have
decomposed and formed hydrofluoric acid. Avoid skin contact
and inhalation of any fumes as the acid will cause deep skin
burns and damage to the respiratory system. Viton must be
How to order disposed of in a recognised manner as stated in the Installation
Example: 1 off Spirax Sarco DCV41 in an austenitic stainless steel and Maintenance Instructions (IM-P601-19). No other ecological
body fitted with a Viton soft seat, having ½" screwed BSP hazard is anticipated with the disposal of this product providing
connections and complete with certification to EN 10204 3.1.B for due care is taken.
the body.

DCV41 Austenitic Stainless Steel Disc Check Valve TI-P601-18 ST Issue 4


Page 1 of 10

TI-P137-18
ST Issue 3

Cert. No. LRQ 0963008


ISO 9001
BSAT and BSA
Bellows Sealed Stop Valves

BSA6T shown

Description
A range of sealed, in-line stop valves having twin ply bellows as standard throughout the range. These valves have been designed for
use on steam, gas, liquid, condensate and water systems.
The standard BSAT range comes complete with throttling plug and locking device.
The alternative BSA range has a flat disc.
The Tables on page 2 clearly display the available sizes, pipeline connections and available options for the standard and alternative
ranges.

Standards
The product fully complies with the requirements of the European Pressure Equipment Directive 97 / 23 / EC and carries the mark when
so required.

Certification
The BSA1 and BSA1T is available with a manufacturer's Typical Test Report.
The BSA2, BSA2T, BSA3 and BSA3T is available with certification to EN 10204 3.1. Note: All certification / inspection requirements must
be stated at the time of order placement.

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2008
Page 2 of 10

Range and options


Standard BSAT range - complete with throttling plug and locking device
Stainless Stainless steel /
Material Cast iron SG iron Cast steel
steel cast steel

Model and BSA1T BSA2T BSA3T BSA6T BSA64T


connections
PN16 KS 10 PN16 PN25 PN25 PN40 ANSI 150 ANSI 300 KS 20 PN40 PN40
DN15 • • • • • • • • • •
DN20 • • • • • • • • • •
DN25 • • • • • • • • • •
DN32 • • • • • • •
DN40 • • • • • • • • • •
DN50 • • • • • • • • • •
Sizes DN65 • • • • • • •
DN80 • • • • • • • • • •
DN100 • • • • • • • • • •
DN125 • • • • •
DN150 • • • • • •
DN200 • • • • • •
DN250 •

DN15 • • • • • • • • • •
DN20 • • • • • • • • • •
DN25 • • • • • • • • • •
Optional DN32 • • • • • •
R-PTFE
DN40 • • • • • • • • • •
soft
seat DN50 • • • • • • • • • •
DN65 • • • • • •
DN80 • • • • • • • • • •
DN100 • • • • • • • • • •

Alternative BSA range - complete with flat disc option


Stainless Stainless steel /
Material Cast iron SG iron Cast steel
steel cast steel

Model and BSA1 BSA2 BSA3


connections PN16 KS 10 PN16 PN25 PN25 PN40 ANSI 150 ANSI 300 KS 20
DN125 • • • • •
DN150 • • • • • • •
Sizes
DN200 • • • • • • •
DN250 •

DN125 • •
Optional DN150 • • •
balancing
disc DN200 • • • • • • •
DN250 •

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 3 of 10

Dimensions /weights
(approximate) in mm and kg

Weight
A B C BSA1
Size BSA1T BSA3 BSA3 BSA3 BSA6T
PN JIS / KS JIS / KS ANSI ANSI BSA2 (DIN) (ANSI) ANSI 300 BSA64T
10K 20K 150 300 BSA2T ANSI 150 JIS/KS 20K PN40

DN15 130 133 152 108 152 205 125 4 4 5 6 4

DN20 150 153 178 117 178 205 125 4 5 6 7 5

DN25 160 163 200 127 203 217 125 5 6 8 9 6

DN32 180 183 - - - 217 125 7 8 - - 8

DN40 200 203 224 165 229 243 200 10 11 10 11 11

DN50 230 229 259 203 267 243 200 12 14 12 15 14

DN65 290 293 - - - 263 200 16 19 - - 19

DN80 310 309 304 241 317 287 200 21 26 25 29 26

DN100 350 349 340 292 356 383 315 36 44 41 49 44

DN125 400 395 - - - 416 315 52 64 - - -

DN150 480 479 428 - 445 450 315 75 88 - 94 -


DN200 600 592 537 - 559 622 500 145 180 - 193 -

DN250 730 - - - - 763 500 *180 - - - -

*(BSA2T / BSA2 only)

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 4 of 10

Seat leakage
Disc to seat shut-off conforms to EN 12266-1 Rate 1 leakage and ISO 5208 Rate A. Disc to seat shut-off for BSA3 (ANSI) conforms to
API 598 no leakage.

Kv values - all options


DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100 DN125 DN150 DN200 DN250
Size
(½") (¾") (1") (1¼") (1½") (2") (2½") (3") (4") (5") (6") (8") (10")
Kv 4 7 12 19 30 47 77 120 193 288 410 725 1 145

For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156


Note: For Kv values and flow characteristic values of the BSA1T, BSA2T and BSA3T see the next section 'BSAT flow data'.

BSAT flow data


BSAT valve
Size DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100 DN125 DN150 DN200 DN250
Hand-
Kv values for given handwheel rotations tested to EN 60534-2-3
wheel
Water at 20°C
rotations
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0.5 1.2 1.2 1.4 2.2 4.4 4.1 5.6 10.4 12.0 21 28 66 110
1 1.7 1.7 2.0 3.7 5.0 5.0 7.0 11.5 14.3 23 30 81 140
1.5 2.7 2.9 2.9 5.0 5.5 6.0 9.2 13.6 24.5 26 33 97 150
2 3.6 4.0 4.6 7.9 7.6 7.2 11.6 16.3 34.1 42 46 111 165
2.5 4.4 5.3 6.4 10.6 11.0 9.7 12.4 18.5 59.6 67 65 149 190
3 5.4 6.6 8.5 13.8 14.7 14.1 13.0 21.1 86.2 94 90 199 225
4 10.6 17.0 22.6 24.4 25.2 24.5 123.0 140 152 302 330
4.5 11.2 18.3 24.4 29.4 32.5 29.0 139.0 181 177 355 451
5 11.9 19.6 27.2 37.0 43.6 39.1 164.1 185 216 403 460
6 28.9 46.2 60.2 61.0 179.0 220 264 455 600
6.5 29.1 47.0 63.0 69.0 186.0 230 288 480 641
6.7 29.3 47.2 64.3 73.0 235 293 487 656
7 65.9 78.0 241 305 495 678
8 71.2 90.0 259 337 507 738
8.5 74.6 92.0 348 522 760
9.5 99.0 369 793
10 101.6 805
10.7 827

To convert Kv to volume flowrate in m³ / h:- Note: The maximum recommended differential pressure in
throttling function:
= Kv x  P DN15 - DN80 2.0 bar
Where: DN100 - DN125 1.5 bar
= Volume flow in cubic m/h DN150 1.0 bar
P = Pressure drop in bar DN200 - DN250 0.8 bar
If the BSAT is used above these quoted figures, increased noise
and vibration may be experienced.

The graphs below show handwheel rotation and flow characteristic with water at 20°C:

BSAT - DN15 BSAT - DN20


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Kvr values

Kvr values

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Handwheel rotations Handwheel rotations

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 5 of 10

BSAT - DN25 BSAT - DN32


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Kvr values

Kvr values

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Handwheel rotations Handwheel rotations

BSAT - DN40 BSAT - DN50


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�� ��
Kvr values

Kvr values
��
��
��
��
��
� ��
� �
� � � � � � � ��� � � � � � � � ���
Handwheel rotations Handwheel rotations

BSAT - DN65 BSAT - DN80


�� ���
��
��
Kvr values

Kvr values

��
�� ��
��
��
��
� �
� � � � ��� � � � � � ��
Handwheel rotations Handwheel rotations

BSAT - DN100 BSAT - DN125


��� ���
���
���
Kvr values

Kvr values

���
��� ���
���
��
��
� �
� � � � � � ��� � � � � �
Handwheel rotations Handwheel rotations

BSAT - DN150 BSAT - DN200


��� ���

���
Kvr values

Kvr values

���
���
���
���
� �
� � � � � ��� � � � � ���
Handwheel rotations Handwheel rotations

BSAT - DN250 Typical standard flat disc for the


��� BSA1, BSA2 and BSA3
���
Kvr values

���
��
% Flow

��� ��
��
� ��
� � � � � ����

Handwheel rotations � �� �� �� �� ���
% Handwheel rotations

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 6 of 10

Materials for the BSA1T, BSA2T, BSA3T and BSA1, BSA2, BSA3
BSA1T BSA2T BSA3T and BSA3
No. Part and and
BSA1 BSA2 DIN ANSI
Cast iron SG iron Cast steel Cast steel
1 Body
EN-GJS-250 EN-GJS-400-18-LT 1.0619+N (GSC 25N) ASTM A 216 WCB
Steel (DN15 - DN80) Forged steel (DN15- DN80)
SG iron DIN 17243 C 22.8 ASTM A 105
2 Bonnet
EN-GJS-400-18-LT Steel (DN100 - DN200) Cast steel (DN100- DN200)
1.0619+N (GSC 25N) ASTM A 216 WCB
3 Seat Stainless steel AISI 420
Metal Stainless steel DIN 17440 X30 Cr13
4 Disc Disc Stainless steel DIN 17440 X30 Cr13
Soft seat
Insert R-PTFE 25% carbon filled
5 Bellows Stainless steel DIN 17440 X6 Cr Ni Ti 1810
6 Stem Stainless steel AISI 420
7 Handwheel Pressed steel BS 1449 CR4
8 Stem packing Graphite
Bonnet studs Steel DIN 17420 24 Cr Mo 5 Steel ASTM A 193 B7
9 Bonnet nuts Steel DIN 17420 Ck 35 Steel ASTM A 192 2 H
Bonnet bolts Steel DIN 931 Gr. 5.6
10 Body / bonnet gasket Graphite laminated with stainless steel insert
DN15 - DN80 Steel M8 x 14 mm BS 3692 Gr. 8.8
Locking
11 screw DN100 - DN150 Steel M8 x 20 mm BS 3692 Gr. 8.8
DN200 - DN250 Steel M12 x 20 mm BS 3692 Gr. 8.8

Stroke limiter for throttling versions


The handwheel nut on the BSA1T,
BSA2T and BSA3T has a threaded BSAT BSA
hole for provision of a stroke limiter.
Customer to supply standard nuts and Protection
bolts as indicated in the table below. cap
Size Hexagon bolt
DN15 - DN80 M8 x 50 mm
7
DN100 - DN150 M12 x 75 mm
DN200 - DN250 M12 x 100 mm
11
Stroke
limiter
Handwheel BSAT
nut 6

8
9
11
2
5
10
1
DN150
shown

Optional balancing disc assembly


25 bar P DN125
Used 17 bar P DN150 6"
above 10 bar P DN200 8"
6 bar P DN250 (BSA2 only)
3 4

Optional soft sealing disc

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 7 of 10

Materials for the BSA6T and BSA64T


No. Part BSA6T BSA64T
Stainless steel Stainless steel
1 Body
EN 10213 1.4408 or ASTM A351 CF8M EN 10213 1.4408 or ASTM A351 CF8M
Stainless stel Carbon steel DN15 - DN80 DIN 117243 C22.8
2 Bonnet EN 10213 1.4581 Carbon steel DN100 10619+N (GSC 25N)
3 Seat Stainless steel EN 10213 1.4408 or ASTM A351 CF8M
DN15 - DN40 Stainless steel EN 10088 1.4571
4 Disc
DN50 - DN100 Stainless steel EN 100222 1.4571
5 Bellows Stainless steel DIN 17440 1.4571
6 Stem Stainless steel EN 10088 1.4571
7 Handwheel Pressed steel BS 1449 CR4
8 Stem packing Graphite
Bonnet studs Stainless steel A4-70
9
Bonnet nuts Stainless steel A4
10 Body / bonnet gasket Graphite laminated with stainless steel insert
DN15 - DN80 Steel M8 x 14 mm A2-70
Locking
11 screw DN100 - DN150 Steel M8 x 20 mm A2-70
DN200 - DN250 Steel M12 x 20 mm A2-70

Stroke limiter for throttling versions


The handwheel nut on the BSA6T and
BSA64T has a threaded hole for Protection
provision of a stroke limiter. Customer cap
to supply standard nuts and bolts as
indicated in the table below.
Size Hexagon bolt 7
DN15 - DN80 M8 x 50 mm
DN100 - DN150 M12 x 75 mm
DN200 - DN250 M12 x 100 mm

Stroke
limiter
Handwheel BSAT BSAT
nut

11

8
9

10
1

3 4

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 8 of 10

Product Key: The product must not be used in this region.


Maximum permissible differential pressure in throttling function:
DN15 - DN80 2.0 bar DN150 1.0 bar
limitations
Note: PMX Maximum differential pressure is limited to the PMO. DN100 - DN125 1.5 bar DN200 - DN250 0.8 bar

BSA1T and BSA1


B
���

Temperature °C
A
���
A - A Flanged JIS / KS 10K
Steam B - B Flanged PN16
��� saturation
curve
A B

� � � � � �� �� �� ��
Pressure bar g

Body design conditions PN16 JIS / KS 10K


PMA - Maximum allowable pressure 16 bar g 14 bar g
TMA - Maximum allowable temperature 300°C 220°C
PMO - Maximum operating pressure for saturated steam service 12.9 bar g 11 bar g
Soft seat 230°C 220°C
TMO - Maximum operating temperature
Metal seat 300°C 220°C
Minimum operating temperature -10°C -10°C
Designed for a maximum cold hydraulic test pressure of: 24 bar g 20 bar g

BSA2T and BSA2 PN16 PN25


��� ���
��� ���
Temperature °C
Temperature °C

��� ���
Steam Steam
��� ��� saturation
saturation
curve curve
� �
� � � � � �� �� �� �� � � �� �� �� ��
Pressure bar g Pressure bar g
Body design conditions PN16 PN25
PMA - Maximum allowable pressure 16 bar g 25 bar g
TMA - Maximum allowable temperature 350°C 350°C
PMO - Maximum operating pressure for saturated steam service 14.7 bar g 22.3 bar g
Soft seat 230°C 230°C
TMO - Maximum operating temperature
Metal seat 350°C 350°C
Minimum operating temperature -10°C -10°C
Designed for a maximum cold hydraulic test pressure of: 24 bar g 38 bar g

BSA3T and BSA3 (DIN) PN25, DN200 PN40, DN15 - DN150


��� ���
Temperature °C

Temperature °C

��� ���

��� ���
Steam Steam
��� saturation ��� saturation
curve curve
� �
� � �� �� �� �� � � �� �� �� �� �� �� ��
Pressure bar g Pressure bar g
Body design conditions PN25, DN200 PN40, DN15 - DN150
PMA - Maximum allowable pressure 25 bar g 40 bar g
TMA - Maximum allowable temperature 400°C 400°C
PMO - Maximum operating pressure for saturated steam service 23.2 bar g * 30.4 bar g
Soft seat 230°C 230°C
TMO - Maximum operating temperature
Metal seat 400°C 400°C
Minimum operating temperature -10°C -10°C
Designed for a maximum cold hydraulic test pressure of: 38 bar g 60 bar g
* Maximum operating pressure is limited to 27 bar g for the soft seat version only

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 9 of 10

Product Key: The product must not be used in this region.


Maximum permissible differential pressure in throttling function:
DN15 - DN80 2.0 bar DN150 1.0 bar
limitations
Note: PMX Maximum differential pressure is limited to the PMO. DN100 - DN125 1.5 bar DN200 - DN250 0.8 bar

BSA3T and BSA3 (ANSI)


���
C
Temperature °C ���
C - D Flanged ANSI 150
��� C - E Flanged JIS / KS 20K
Steam C - F Flanged ANSI 300
��� saturation
D curve E F

� �� �� �� �� ��
Pressure bar g

Body design conditions ANSI 150 ANSI 300 JIS /KS 20K
PMA - Maximum allowable pressure 19.6 bar g 51 bar g 34 bar g
TMA - Maximum allowable temperature 425°C 425°C 425°C
PMO - Maximum operating pressure for saturated steam service 14 bar g *41.6 bar g *30.7 bar g
Soft seat 230°C 230°C 230°C
TMO - Maximum operating temperature
Metal seat 425°C 425°C 425°C
Minimum operating temperature 0°C 0°C 0°C
Designed for a maximum cold hydraulic test pressure of: 31 bar g 77 bar g 50 bar g
* Maximum operating pressure is limited to 27 bar g for the soft seat version only

BSA6T and BSA64

���
Temperature °C

���
���
Steam
��� saturation
curve

���
� �� �� �� ��
Pressure bar g

Body design conditions PN40


PMA - Maximum allowable pressure 40 bar g @ 50°C
TMA - Maximum allowable temperature 400°C @ 25 bar g
Minimum allowable temperature -10°C
Metal seat 29.8 bar g @ 236°C
PMO - Maximum operating pressure for saturated steam service
Soft seat 27.0 bar g @ 230°C
Metal seat 400°C @ 25.6 bar g
TMO - Maximum operating temperature
Soft seat 230°C @ 27.0 bar g
Minimum operating temperature -10°C
On / off function Limited to the PMO
PMX - Maximum differential pressure DN15 - DN80 2 bar
Throttling function
DN100 1.5 bar
Designed for a maximum cold hydraulic test pressure of: 60 bar g

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 10 of 10

Safety information, installation and maintenance


For full details see the Installation and Maintenance Instructions (IM-P137-02) supplied with the product.
Installation note: Install in the direction of flow given by the arrow on the body with the handwheel in a suitable position.
Disposal: These products are recyclable. No ecological hazard is anticipated with the disposal of these products, providing due care is taken.

How to order
Example: 1 off DN25 Spirax Sarco type BSA2T bellows sealed stop valve, flanged PN16 or PN25.
Note: Should the differential pressure exceed those listed against the respective sizes in the table below, then please ensure balancing
discs are specified for use in the valves (see illustration overleaf).

Size DN125 DN150 DN200 DN250


Differential pressure (bar) 25 17 10 6

Spare parts
The spare parts are shown in heavy outline. Parts drawn in broken
line are not supplied as spares.
Available spares
Body/bonnet gasket and stem packing 10, 8 (2 off)
Stem and bellows assembly (state if BSAT or BSA) 6, 5
Disc (and optional disc where fitted) -
state full description of the valve 4

How to order spares


Please note: for customer convenience spares are supplied in kits
to ensure all the appropriate replacement parts are supplied to
carry out a specific maintenance task. e.g. when a stem/bellows
assembly is ordered, parts (10), (8) and (6, 5) will be included in
the kit.
Always order spares by using the description given in 'Available
spares' and state the size and type of stop valve. 8
Example: 1 - Body / bonnet gasket and stem packing for a DN15
Spirax Sarco BSA2T PN16 bellows sealed stop valve.

BSAT 6
shown

10

5
10

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2015

TI-S60-03
ST Issue 8

Fig 33
Cast Iron
Strainer
Description Sizes and pipe connections
The Fig 33 is a cast iron integrally flanged Y- type strainer. The DN15, DN20, DN25, DN32, DN40, DN50, DN65, DN80, DN100,
standard stainless steel screen in the DN15 to DN80 size range DN125, DN150 and DN200
has 0.8 mm perforations, in the DN100 to DN200 size range it has Standard available flanges: EN 1092 PN16, AS 2129 table F,
1.6 mm perforations. Optional mesh sizes are available as well ASME 150 (DN15 and DN20) and ASME 125 (DN25 to DN200).
as monel screens. The strainer cap can be drilled and tapped for
blowdown and drain valves if required.
Standards
This product fully complies with the requirements of the European
Pressure Equipment Directive 97 / 23 / EC.
Certification
This product is available with a manufacturer’s Typical Test Report.
Note: All certification / inspection requirements must be stated at the
time of order placement.

Optional extras
1.6 mm (DN15 to DN80)
Perforations
Stainless steel screen 3.0 mm (DN15 to DN200)
Mesh 40, 100, 200
0.8 mm (DN15 to DN80) 1
Perforations 1.6 mm (DN100 to DN200) 4
Monel screen
3.0 mm (DN15 to DN200)
Mesh 100
3
Blowdown or drain valve connections 2
The cap can be drilled to the following sizes to enable a blowdown
or drain valve to be fitted. DN15 to DN50
Strainer size Blowdown valve Drain valve
DN15 ¼ ¼"
DN20 and DN25 ½" ½"
DN32 and DN40 1" ¾"
DN50, DN65, DN80, DN100 and DN125 1¼" ¾"
DN150 and DN200 2" ¾"

Pressure / temperature limits


A
300
Temperature °C

C
200 B
1
100 Steam
saturation A
curve B 4
C
0
0 2 4 6 8 10 12 14 16
Pressure bar g
3
The product must not be used in this region.
A - A Flanged EN 1092 PN16 5
B - B Flanged AS 2129 Table F
C - C Flanged ASME 125 (including DN15, DN20 flanged ASME 150) 2 DN65 to DN200
Body design conditions PN16
PMA Maximum allowable pressure 16 bar g
TMA Maximum allowable temperature 300°C
Minimum allowable temperature
DN15 to DN50 -10°C Materials
DN65 to DN200 0°C No. Part Material
EN 1092 PN16 13 bar g 1 Body Cast iron DIN 1691 GG 20
Maximum operating pressure AS 2129 Table F 13 bar g
PMO Cap DN15 to DN50 SG iron DIN 1693 GG 25
for saturated steam service ASME 125 10 bar g 2
Cover DN65 to DN200 Cast iron DIN 1691 GG 20
ASME 150 10 bar g
TMO Maximum operating temperature 300°C 3 Cap gasket Reinforced exfoliated graphite
Minimum operating temperature 0°C 4 Strainer screen Austenitic stainless steel ASTM A240 316L
Designed for a maximum cold hydraulic test pressure of 24 bar g 5 Bolts Carbon steel BS 4169 Gr. 8.8
Kv values For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
Size DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100 DN125 DN150 DN200
Perforations 0.8, 1.6 and 3.0 mm 5 8 13 22 29 46 72 103 155 237 340 588
Mesh 40 and 100 5 8 13 22 29 46 72 103 155 237 340 588
Mesh 200 4 6 10 17 23 37 58 83 124 186 268 464

Dimensions / weights (approximate) in mm and kg Spare parts


PN16 AS 2129 ASME* Screening The spare parts available are shown in solid outline. Parts drawn in
Size A A A B C area cm² Weight broken line are not supplied as spares.
DN15 130 130 130 70 110 27 1.8 Available spares
DN20 150 147 150 80 130 43 2.7 Strainer screen 4
DN25 160 157 154 95 150 73 3.4 (state material, size of perforation or mesh and size of strainer)
DN32 180 176 176 135 225 135 6.0 Cap gasket (packet of 3) 3
DN40 200 194 194 145 240 164 7.2
DN50 230 224 224 175 300 251 10.9 How to order spares
Always order spares by using the description given in the column
DN65 290 288 228 200 335 327 21.7 headed 'Available spares' and state the size and type of strainer and
DN80 310 304 304 210 340 361 25.9 perforations or mesh required.
DN100 350 350 350 255 415 545 38.5 Example: 1 - Strainer screen, stainless steel with 0.8 mm perforations
DN125 400 400 400 300 510 843 63.0 for a DN65 Spirax Sarco Fig 33 strainer.
DN150 480 480 480 345 575 1117 87.0
DN200 600 598 598 435 730 1909 153.0
* DN15 and DN20 ASME 150 and, DN25 to DN200 ASME 125

DN15 to DN50
4
3

2
B
C

Withdrawal
distance

Safety information, installation and maintenance


For full details see the Installation and Maintenance Instructions
(IM-S60-18) supplied with the product.
DN65 to DN200
Installation note:
The strainer should be installed in the direction of flow, as indicated 3
on the body. On applications involving steam or gases the pocket
should be in the horizontal plane. On liquid systems the pocket should 4
point downwards. Suitable isolation valves must be installed to allow
for safe maintenance and trap replacement.

Maintenance note:
Maintenance can be completed with the strainer in the pipeline. 5

Disposal
The product is recyclable. No ecological hazard is anticipated with
disposal of this product providing due care is taken. Recommended tightening torques
or
How to order
Example: 1 off DN25 Spirax Sarco Fig 33 strainer having EN 1092 Item Qty Size
mm Nm
PN16 flanged connections. The strainer must be supplied with a
stainless steel screen having 0.8 mm perforations. 1 DN15 36 M28 50 - 55
1 DN20 38 M32 60 - 66
1 DN25 50 M42 100 - 110
2
1 DN32 46 M56 150 - 165
1 DN40 50 M60 170 - 185
1 DN50 60 M72 190 - 210
8 DN65 19 M12 x 40 20 - 24
8 DN80 19 M12 x 40 30 - 35
8 DN100 24 M16 x 50 70 - 77
5
8 DN125 24 M16 x 50 80 - 88
8 DN150 30 M20 x 60 100 - 110
12 DN200 30 M20 x 70 90 - 100

TI-S60-03 ST Issue 8 Fig 33 Cast Iron Strainer


TI-P027-01
ST Issue 13

Cert. No. LRQ 0963008


ISO 9001
BSP Pressure Gauge
with Syphon and Cock
Description
Pressure gauge with 100 mm diameter dial with units marked in
bar, psi and inches hg for vacuum as appropriate and having a
BSP connection. The gauge is supplied with either:
Ring type syphon tube and cock or a 'U' type syphon tube and
cock.
Bourdon tube gauge, constructed in accordance with DIN 16005.
For the following options, consult Spirax Sarco:

Pressure gauges with NPT connections.
A dial with MPa units is available where indicated (*) in the
'Available pressure range' table below.

Available pressure range


Range 0 to 1.6 bar 0 to 23 psi
Range * 0 to 4.0 bar 0 to 53 psi
Steel Range * 0 to 6.0 bar 0 to 86 psi
Range * 0 to 10.0 bar 0 to 145 psi
Note: Where Range * 0 to 16.0 bar 0 to 230 psi
indicated ( * ) Range * 0 to 25.0 bar 0 to 360 psi
a dial with
MPa units is Range 0 to 40.0 bar 0 to 580 psi
available. Range -1 to 1.5 bar 30" Hg to 20 psi
Range -1 to 3.0 bar 30" Hg to 40 psi
Range -1 to 5.0 bar 30" Hg to 70 psi
Range 0 to 4.0 bar 0 to 53 psi
Range 0 to 10.0 bar 0 to 145 psi
Stainless steel
Range 0 to 16.0 bar 0 to 230 psi
Range 0 to 25.0 bar 0 to 360 psi

Standards
The product fully complies with the requirements of the Pressure
Equipment Directive 97 /23 /EC.
Certification
A certificate of conformity is available as standard for this product.
A calibration certificate is available by special order at extra cost.

Sizes and pipe connections Pressure /temperature limits


Pressure gauge " BSP male (BS 2779) Maximum design conditions Full scale reading
Gauge end " BSP female (BS 2779) PMA Maximum allowable pressure Full scale reading
Gauge cock
Syphon end " BSP female parallel (BS 21) TMA Maximum allowable temperature of gauge 217°C
Cock end " BSP male taper (BS 21) Note: Either a 'U' or a ring syphon must be fitted to achieve this.
Ring / 'U' syphon
Process end " male parallel (BS 21) Minimum allowable temperature -40°C
Range † 1.5 bar 20 psi
Materials - Steel
Range 1.6 bar 23 psi
Part Material
Case Pressed steel PMO Maximum operating pressure Range † 3 bar 40 psi
Gauge Glass Snap fit perspex Please note: Range 4 bar 53 psi
Bourdon tube CuSh 8 (92% Cu 8% Zn) 1. Where indicated (†) these Range † 5 bar 70 psi
Ring and 'U' syphon Mild steel tube BS 1387 heavy grade units are available as
compound gauges down to Range 6 bar 86 psi
Body Brass full vacuum.
Gauge cock Range 10 bar 145 psi
Handle Phenolic 2. For compressed air and
steam services the maximum Range 16 bar 230 psi
operating pressure for this
Materials - Stainless steel product is 21 bar g. Range 25 bar 360 psi
Case Stainless steel Range 40 bar 580 psi
Gauge Glass Snap-fit perspex Maximum ambient temperature 60°C
Bourdon tube Stainless steel 316TI
'U' syphon Stainless steel
Gauge cock Use a Spirax Sarco " M10S4 Stainless steel

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2006
Dimensions /weights (approximate) in mm and kg
Gauge Ring syphon U' syphon
Weight Weight
A B C D Weight E F G H Syphon Cock J K L Syphon Cock
100 29 137 22 A /F 0.43 321 35 80 116 0.94 0.21 167.5 61.5 136.5 0.59 0.21

A B J
Ring syphon

G F Gauge cock
K

C E
L

'U' syphon
Gauge
H
D

Safety information, installation and maintenance


For full details see the Installation and Maintenance Instructions (IM-P027-02) supplied with the product.
Installation note:
As with all instrumentation, the Spirax Sarco pressure gauge is a delicate measuring device and care has to be taken in its installation and
use if it is to remain reliable.
It is recommended that all gauges are fitted with a gauge cock to assist when calibration or maintenance is necessary. When used on steam
or other hot gases, gauges must be protected from heat by the use of a 'U' syphon or ring syphon tube and gauge cock. The syphon pipe
should be primed with water prior to fitting the gauge. Care should be taken if the installation is exposed to frost as gauges can burst.
Disposal:
The product is recyclable. No ecological hazard is anticipated with the disposal of this product providing due care is taken.

How to order
Example: 1 off Spirax Sarco " pressure gauge with a pressure range of 0 - 10 bar and having screwed BSP connections.

Spare parts
There are no spare parts available for Spirax Sarco pressure gauges.
Typical uses of a 'U' syphon and gauge

Vertical pipe
Horizontal pipe
(where no headroom
exists)

Side of vessel

Typical uses of a ring syphon and gauge

Top of vessel

Horizontal pipe (where headroom allows)

BSP Pressure Gauge with Syphon and Cock TI-P027-01 ST Issue 13


Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2012

TI-P470-01
CH Issue 8

DP27, DP27E, DP27G, DP27GY,


DP27R and DP27Y Pilot Operated
Pressure Reducing Valves with SG Iron Bodies
Description
DP27, DP27E, DP27G, DP27GY, DP27R and DP27Y pilot operated pressure reducing valves have bodies manufactured using SG iron.

Suitable for steam or compressed air applications.


DP27

Suitable for steam applications. It incorporates an electrical solenoid valve in the pipe assembly allowing
DP27E
remote closure by means of a switching or timer device.
Suitable for compressed air and inert industrial gas applications. Its design incorporates a nitrile soft seal pilot
DP27G
and main valve. Note: it is not suitable for oxygen services or available with solenoid.
Available Suitable for compressed air, inert industrial gas and critical low pressure control applications. Its design
types DP27GY incorporates a nitrile soft seal pilot and main valve, and uses a lower rate control spring with a downstream
pressure range of 0.2 - 3.0 bar. Note: it is not suitable for oxygen services or available with solenoid.
This can be remotely adjusted by varying a pressure signal to the pilot diaphragm. This is usually achieved using
DP27R
a Spirax-Monnier pressure regulator with a compressed air supply.
Suitable for steriliser or critical low pressure control applications. It uses a lower rate control spring with a
DP27Y
downstream pressure range of 0.2 - 3.0 bar.

Standards - This product fully complies with the requirements Certification - This product is available with a manufacturer's
of the European Pressure Equipment Directive 97 / 23 / EC and Typical Test Report. Note: All certification / inspection requirements
carries the mark when so required. must be stated at the time of order placement.

Pressure / temperature limits DP27 shown


D

B
 A
Temperature °C

G

F Steam F
 saturation
curve

G C E

      
Pressure bar g
The product must not be used in this region.
A-D-E Screwed and flanged EN 1092 PN25, ASME 300 and
BS 10 Table H.
A-B-C Flanged ASME 150.
F-F-E The DP27G and DP27GY are limited to 120°C.
G-G The DP27E is limited to 10 bar g @ 190°C.
Note: A variable rate conical pressure adjustment spring is fitted
providing a downstream pressure range of 0.2 - 17 bar g.
For the DP27Y downstream pressure range is 0.2 - 3 bar g.
Body design conditions PN25
A-D-E 25 bar g @ 120°C
Maximum design pressure
A-B-C 17.2 bar g @ 40°C
Maximum design temperature 232°C @ 21 bar g
Minimum design temperature -10°C
DP27, DP27G, DP27GY 17 bar g
Maximum
upstream pressure DP27R and DP27Y
for saturated steam service
DP27E 10 bar g
DP27, DP27Y 232°C @ 21 bar g
Maximum operating Sizes and pipe connections
temperature DP27E 190°C @ 10 bar g
DN15LC - Low Capacity version (not available for DP27G or DP27GY)
DP27G, DP27GY 120°C @ 25 bar g DN15, DN20, DN25, DN32, DN40 and DN50
Minimum operating temperature 0°C Screwed BSP (BS 21 parallel) or NPT (DN15 to DN25 only).
Note: For lower operating temperatures consult Spirax Sarco
Standard flanges: DN15 - DN50 EN 1092 PN16 and PN25
DP27, DP27G, DP27GY 17 bar
Maximum differential DP27R and DP27Y DN25 - DN50 BS 10 Table H and ASME 300
pressure DP27E 10 bar Flanges available on request:
DN15 - DN50 JIS 10/16 and ASME 150
Designed for a maximum cold hydraulic test pressure of 38 bar g
DN15 - DN20 BS 10 Table F
Note: With internals fitted, test pressure must not exceed 25 bar g DN15 ASME 300

Page 1 of 9
Materials - DP27 and DP27Y
No. Part Material Exploded view of
1 Adjustment screw Steel BS 3692 Gr. 8.8 item 11
2 Adjustment lock-nut Steel BS 3692 Gr. 8
3 Spring housing SG iron DIN1693 GGG 40.3 *10
4 Top spring plate Stainless ASTM A351 / A351M
DP27 and DP27Y
steel CF8M
5 Pressure Stainless BS EN 10270-3:2001
adjustment spring steel 302 S 26 11 1
6 Bottom spring plate Brass BS 2872 CZ 122
Spring Securing nuts Steel BS 3692 Gr. 8
7 2
housing Securing studs Steel BS 4439 Gr. 8.8 *12
DN15 to DN32 M10 x 95 mm 3
*13
DN40 and DN50 M12 x 95 mm
4
8 Pilot diaphragms Phosphor BS 2870 PB102 1980 *14
bronze
9 Pilot valve chamber SG iron DIN 1693 GGG 40.3 5

* 10 Pilot valve plunger Stainless BS 970 321 S 31


steel
Pilot valve seat Stainless 7
11 with integral seal
steel + PTFE BS 970 431 S 29 For items 10, 12,
13 and 14 see 6
* 12 Pilot valve ball Stainless AISI 420 the exploded view
9
steel above 8
13 Pilot valve spring Stainless
* BS 2057 302 S 26 11
steel
Stainless BS EN 10088-2 1995 23
14 Pilot valve clip
* 15
steel 1.4310
16
15 Pilot filter cap gasket Stainless BS 1449 316 S 11 17
steel
33 19
16 Pilot filter cap Stainless BS 970 431 S 29 18
steel
20
17 Pilot filter element Brass

18 Internal strainer Stainless ASTM A240 TP 304 24 21


steel 22
Stainless steel reinforced 31
19 Body gasket
exfoliated graphite
Main valve return Stainless
20
spring steel BS 2056 302 S 26

21 Main valve Stainless


BS 970 431 S 29
steel
19
22 Main valve seat Stainless BS 970 431 S 29
steel 25
23 Balance pipe assembly Copper BS 2871 C 106 ½H 32 28
24 Main valve body SG iron DIN 1693 GGG 40.3
26
Main Securing nuts Steel BS 3692 Gr. 8 30
25
body Securing studs Steel BS 4439 Gr. 8.8
27
DN15 to DN32 M10 x 25 mm
DN40 and DN50 M12 x 30 mm

26 Main diaphragm SG iron DIN 1693 GGG 40.3


chamber - upper
Main diaphragm
27 SG iron DIN 1693 GGG 40.3 29
chamber - lower
Main Securing nuts Steel BS 3692 Gr. 8
28
diaphragm Securing bolts Steel BS 3692 Gr. 8.8
DN15 to DN32 M12 x 50 mm
DN40 and DN50 M12 x 55 mm

29 Main diaphragms Phosphor BS 2870 PB 102 1980


bronze
30 Main diaphragm plate Brass BS 2872 CZ 122

31 Pushrod Stainless
BS 970 431 S 29
steel
32 Lock-nut Steel BS 3692 Gr. 8
33 Control pipe assembly Brass and copper
34 Plug " BSP Steel
Note: This item is hidden from view

* Note: Items 10, 12, 13 and 14 are shown on the exploded view,
as they are hidden by the pilot filter on the main illustration.

TI-P470-01 CH Issue 8 DP27, DP27E, DP27G, DP27GY, DP27R and DP27Y Page 2 of 9
Pilot Operated Pressure Reducing Valves with SG Iron Bodies
Exploded view of item 43

10

DP27E
45
46
47

48

12

13
49

14

43

44

Materials - DP27E
See DP27 items list on page 2 for common components
No. Part Material

43 Pilot valve assembly


with integral seal
44 Pipe assembly Brass and copper
45 Circlip Stainless steel 1.4116
46 Retainer Stainless steel BS 970 431 S 29
Composite elastomer /
47 Variseal
stainless steel Turcon T40 / AQISI 302
48 Pilot seat Stainless steel + PTFE BS 970 431 S 29
49 Solenoid assembly

TI-P470-01 CH Issue 8 DP27, DP27E, DP27G, DP27GY, DP27R and DP27Y Page 3 of 9
Pilot Operated Pressure Reducing Valves with SG Iron Bodies
Materials - DP27G and DP27GY Materials - DP27R
See DP27 items list on page 2 for common components See DP27 items list on page 2 for common components
No. Part Material No. Part Material
35 Pilot valve chamber SG iron DIN 1693 GGG 40.3 Actuating
38 SG iron DIN 1693 GGG 40.3
36 Pilot valve assembly Brass  / PTFE  / Nitrile chamber cover
Main valve Stainless steel Actuating
37 39 Brass
assembly / Nitrile BS 970 431 S29 air supply union
40 Diaphragm spring Stainless steel BS 2056 Gr. 302 S26
Actuating chamber Stainless steel reinforced
41 BS 2815 Gr. A
DP27G gasket exfoliated graphite
42 Spring plate Brass BS 2872 CZ 122
1

2
3 DP27R

4
7
38 40
5
39 42
8, 41
33 9
7

15
6 16 23
33 8
35 17 11
19 36 19
18 18
20
20
37 21
22 22
31 31
23

24
24
19 19

25 25
28 32 28
32

26 30 26
30

27 27

29 29

Technical data (Solenoid valve)


Voltages available 220 / 240 ±10% Vac or 110 / 220 ±10% Vac (others available on request)
Frequency 50 / 60 Hz
Power consumption Inrush 45 VA Holding 23 VA
Notes for DP17R only: 1. Maximum downstream reduced pressure 15 bar g.
2. The control pressure signal to the pilot diaphragm must be approximately 0.7 bar above the required
reduced downstream pressure.

Kv values
The Kv maximum values shown below are full capacities and should be used for safety valve sizing purposes only.
DN15LC DN15 DN20 DN25 DN32 DN40 DN50
1.0 2.8 5.5 8.1 12.0 17.0 28.0
For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
Note: Where the internal balance pipe is used the valve capacity will be reduced.

TI-P470-01 CH Issue 8 DP27, DP27E, DP27G, DP27GY, DP27R and DP27Y Page 4 of 9
Pilot Operated Pressure Reducing Valves with SG Iron Bodies
Dimensions / weights (approximate) in mm and kg
DP27, DP27E and DP27Y
Screwed Flanged
BS 10 H PN16/25 ASME 300 BS 10 F ASME 150 JIS 10/16 Weight
Size A A1 A1 A1 A1 A1 A1 B D E F Screwed Flanged
DN15LC 160 - 130 126.6 117 120.2 122 185 406 276 130 13.2 14.0
DN15 160 - 130 126.6 117 120.2 122 185 406 276 130 13.2 14.0
DN20 160 - 150 - 133 139.4 142 185 406 276 130 13.2 14.9
DN25 180 160 160 160.0 - 160.0 152 207 430 282 148 14.2 17.2
DN32 - 180 180 180.0 - 176.0 176 207 430 282 148 - 18.2
DN40 - 200 200 200.0 - 199.0 196 255 475 297 178 - 30.2
DN50 - 230 230 230.0 - 228.0 222 255 475 297 178 - 32.2

DP27, DP27E and DP27Y


A
A1
DP27G and DP27GY
A
A1

DP27R
A
A1

E
E
E
D
D

F
F F

B B
B

DP27G and DP27GY


Screwed Flanged
BS 10 H PN16/25 ASME 300 BS 10 F ASME 150 JIS 10/16 Weight
Size A A1 A1 A1 A1 A1 A1 B D E F Screwed Flanged
DN15 160 - 130 126.6 117 120.2 122 185 364 234 130 12.0 12.8
DN20 160 - 150 - 133 139.4 142 185 364 234 130 12.0 13.7
DN25 180 160 160 160.0 - 160.0 152 207 388 240 148 13.0 16.0
DN32 - 180 180 180.0 - 176.0 176 207 388 240 148 - 17.0
DN40 - 200 200 200.0 - 199.0 196 255 433 255 178 - 29.0
DN50 - 230 230 230.0 - 228.0 222 255 433 255 178 - 31.5

DP27R
Screwed Flanged
BS 10 H PN16/25 ASME 300 BS 10 F ASME 150 JIS 10/16 Weight
Size A A1 A1 A1 A1 A1 A1 B D E F Screwed Flanged
DN15LC 160 - 130 126.6 117 120.2 122 185 296 166 130 12.2 13.0
DN15 160 - 130 126.6 117 120.2 122 185 296 166 130 12.2 13.0
DN20 160 - 150 - 133 139.4 142 185 296 166 130 12.2 13.9
DN25 180 160 160 160.0 - 160.0 152 207 320 172 148 13.2 16.2
DN32 - 180 180 180.0 - 176.0 176 207 320 172 148 - 16.2
DN40 - 200 200 200.0 - 199.0 196 255 364 186 178 - 29.2
DN50 - 230 230 230.0 - 228.0 222 255 364 186 178 - 31.7

TI-P470-01 CH Issue 8 DP27, DP27E, DP27G, DP27GY, DP27R and DP27Y Page 5 of 9
Pilot Operated Pressure Reducing Valves with SG Iron Bodies
Steam capacities chart





Downstream pressure bar




      *     * Note: The DP27E
is limited to 10 bar.
Upstream pressure bar

    DN15LC

     DN15

    


Capacity kg / h

DN20

    DN25

  DN32

   DN40

      DN50

Note
The capacities quoted above are based on valves fitted with an external pressure sensing pipe. Reliance on the internal pressure sensing
pipe will mean that capacities may be reduced. In the case of low downstream pressure this reduction could be up to 30% of the valve
capacity.

How to use the chart


Saturated steam
A valve is required to pass 600 kg/h reducing from 6 bar to 4 bar. Find the point at which the curved 6 bar upstream pressure line
crosses the horizontal 4 bar downstream pressure line. A perpendicular dropped from this point gives the capacities of all DP sizes
under these conditions. A DN32 valve, is the smallest size which will carry the required load.
Superheated steam
Because of the higher specific volume of superheated steam a correction factor must be applied to the figure obtained from the chart
above. For 55°C of superheat the factor is 0.95 and for 100°C of superheat the factor is 0.9.
Using the example given for saturated steam, the DN32 valve would pass 740 x 0.95 = 703 kg/h if the steam had 55°C of superheat.
It is still big enough to pass the required load of 600 kg/h.

TI-P470-01 CH Issue 8 DP27, DP27E, DP27G, DP27GY, DP27R and DP27Y Page 6 of 9
Pilot Operated Pressure Reducing Valves with SG Iron Bodies
Compressed air capacities chart









Downstream pressure bar








             

Upstream pressure bar

     DN15LC

           DN15


Capacity dm3 /s free air

            DN20

         DN25

       DN32

           DN40

         DN50

How to use the chart


Capacities are given in cubic decimetres of free air per second (dm3/s). The use of the capacity chart can be best explained by an example.
Required, a valve to pass 100 dm3/s of free air reducing from 12 bar to 8 bar.
Find the point at which the curved 12 bar upstream pressure line crosses the horizontal 8 bar downstream pressure line. A perpendicular
dropped from this point shows that whereas a DN15LC valve will only pass 57 dm3/s and is therefore not large enough, a DN15 valve will
pass approximately 120 dm3/s under these conditions and is the correct valve size to choose.

Safety information, installation and maintenance


For full details see the Installation and Maintenance Instructions (IM-P100-05 for the DP27G and DP27GY, or IM-P470-03 for the DP27E,
DP27R and DP27Y) supplied with the product.
Installation note:
The pilot operated pressure reducing valve should be installed in a horizontal pipeline, protected by a strainer and a separator, with the
direction of flow as indicated by the arrow on the valve body.

How to order example:


1 off Spirax Sarco DN32 DP27 pilot operated pressure reducing valve having a 0.2 - 17 bar spring and flanged EN 1092 PN25 connections.

TI-P470-01 CH Issue 8 DP27, DP27E, DP27G, DP27GY, DP27R and DP27Y Page 7 of 9
Pilot Operated Pressure Reducing Valves with SG Iron Bodies
Spare parts
Available spares
Maintenance kit
A stand-by set of spares for general maintenance purposes and covers all spares marked*
* Main diaphragm (2 off) A
* Pilot diaphragm (2 off) B
* Pilot valve assembly inclusive of filter element (Pilot valve chamber assembly for the DP27G and DP27GY) C
* Pilot filter element and cap gasket (packet of 3 off each) E, F
(Not required for the DP27G and DP27GY) DP27G and DP27GY only - PTFE seals (packet of 6) E
Main valve assembly K, L
* Internal strainer M
Main valve return spring N
DP27, DP27E and DP27G 0.2 to 17 bar
Pressure adjustment spring (Not required for DP27R) O
DP27Y and DP27GY 0.2 to 3 bar
* Control pipe assembly P
* Balance pipe assembly Q
* Body gasket (3 off) R
Pilot valve block gasket (DP27R only) R1
Set of spring housing / actuating chamber cover securing studs and nuts (set of 4) S
Set of main body studs and nuts (set of 4) T
½" - DN32 (set of 10)
Set of diaphragm securing bolts and nuts Valve sizes V
DN40 and DN50 (set of 12)
Pushrod and main diaphragm plate assembly Y

Type DP27E only
Solenoid valve complete W
Replacement coil X1
Valve seat and core assembly X2

How to order spares


Always order spares by using the description given in the column headed 'Available spares' and state the size and type of pressure
reducing valve.
Example: 1 - Main valve assembly for a 1" Spirax Sarco Type DP27 pressure reducing valve.
How to fit. See Installation and Maintenance Instructions supplied with the pressure reducing valve. Further copies are available on request.

Interchangeability of spares
The following table shows how in certain sizes some parts are interchangeable. For example in the line headed 'Main diaphragm' the
diaphragm used in the screwed valves ½" and ¾" is common to these sizes by the letter 'a', the letter 'c' indicates that one diaphragm is
common to the DN40 and DN50 valves. All spares are interchangeable with the DP27T and where marked † are interchangeable with
the 37D temperature control.**
** Note: This does not apply to the DP27G and DP27GY soft seat pilot valve or main valve assemblies.

*** Screwed Flanged


***
Size DN ½"LC ½" ¾" 1" 15LC 15 20 25 32 40 50
Maintenance kit a a a b f f a b c d e
Main diaphragm a a a b a a a b b c c
† Pilot diaphragms a a a a a a a a a a a
Pilot valve chamber assembly a a a a a a a a a b b
Pilot filter element a a a a a a a a a a a
Pilot filter cap gaskets a a a a a a a a a a a
PTFE seals a a a a a a a a a a a
† Main valve assembly a b c d a b c d e f g
† Internal strainer a a a b f f a b c d e
† Main valve return spring a a a a a a a a a c c
Pressure adjustment spring a a a a a a a a a a a
† Control pipe assembly a a a b f f a b c d e
Balance pipe assembly a a a b f f a b c d e
† Body gasket a a a a a a a a a b b
Set of spring housing securing studs and nuts a a a a a a a a a b b
† Set of main body studs and nuts a a a a a a a a a b b
† Set of diaphragm securing bolts and nuts a a a a a a a a a b b
Pushrod and main diaphragm plate assembly a a a b a a a b b c c
*** Not available for the DP27G or the DP27GY

TI-P470-01 CH Issue 8 DP27, DP27E, DP27G, DP27GY, DP27R and DP27Y Page 8 of 9
Pilot Operated Pressure Reducing Valves with SG Iron Bodies
DP27, DP27G, DP27GY, DP27Y

S S

DP27E R1

DP27R
O
Solenoid valve complete

X1

W DP27E

B
DP27G, DP27GY
C
X2
C

E
P C

E S
Q
R

N
Main valve assembly

R
K T

L T
V

M
A Y

TI-P470-01 CH Issue 8 DP27, DP27E, DP27G, DP27GY, DP27R and DP27Y Page 9 of 9
Pilot Operated Pressure Reducing Valves with SG Iron Bodies
Page 1 of 7

TI-S13-27
CH Issue 11

Cert. No. LRQ 0963008


ISO 9001
SV60
Safety Valve

Description
The SV60 is a range of full lift flanged safety valves suitable for use on steam, inert industrial gas and water services. Please contact
Spirax Sarco for suitability of any other media.
Available types
Model and material Bonnet and cap configuration
Open type easing lever
SV604 Carbon steel Closed bonnet Sealed cap
SV607 SG iron Packed easing lever
Open bonnet Open type easing lever

Applications
The SV60 is suitable for the protection of steam boilers, pipelines, pressure vessels, compressors and receivers and most general process
industry applications.
Certification
A manufacturers' Typical Test Report is provided as standard for each valve which will include valve set and hydraulic test pressure. Also
available on request is material certification in accordance with EN 10204 3.1.
Standards and approvals
The SV60 carries the mark and complies with the requirements of the European Pressure Equipment Directive 97 / 23 / EC falling within
Category 4 for Group 2 gases.
Seat tightness to ANSI / API STD 527-1992.
Lloyds Register (LR) type approval - Certificate number 01 / 00125 (E2).
The SV604 (PN flanged) is approved by the TÜV to AD-Merkblatt A2, AD-Merkblatt A4, TRD 421, Vd TÜV 100, 100 / 4.

Sizes and end connections Inlet sizes: DN20, DN25, DN32, DN40, DN50, DN65, DN80, DN100, DN125 and DN150.
Valve type Inlet connection Outlet connection
PN16 (DN65 to DN150 only) PN16
SV607
PN25 PN16
PN40 PN16
SV604
ANSI 300 ANSI 150
Standard PN flanges are to EN 1092 and ANSI 300 to EN 1759-1.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2008
Page 2 of 7

Pressure / temperature limits


���

Temperature °C
���
SV604 PN40 inlet ���
���
Steam
��� saturation
curve
���
� �� �� �� ��
Pressure bar g
���
��� This product must not be
Temperature °C

��� used in this region.


���
SV607 PN25 inlet Steam
saturation A tungsten alloy spring must
��� be used in this region.
curve
Consult Spirax Sarco for
� further information.
���
� � �� �� �� ��
Pressure bar g
���
���
Temperature °C

���
SV607 PN16 inlet ���
Steam
��� saturation
curve

���
� � � �� ��
Pressure bar g
SV604 PN40
Body design conditions
SV607 PN16 or PN25
Size Saturated steam Air Water
DN20 x DN32 29 bar g 40 bar g 40 bar g
DN25 x DN40 29 bar g 40 bar g 40 bar g
DN32 x DN50 29 bar g 40 bar g 40 bar g
DN40 x DN65 29 bar g 40 bar g 40 bar g
SV604 PN40 DN50 x DN80 29 bar g 40 bar g 40 bar g
DN65 x DN100 29 bar g 32 bar g 32 bar g
DN80 x DN125 29 bar g 32 bar g 32 bar g
DN100 x DN150 25 bar g 25 bar g 25 bar g
DN125 x DN200 20 bar g 20 bar g 20 bar g
DN150 x DN250 16 bar g 16 bar g 16 bar g
Set pressure range maximum
DN20 x DN32 22.5 bar g 25 bar g 25 bar g
DN25 x DN40 22.5 bar g 25 bar g 25 bar g
DN32 x DN50 22.5 bar g 25 bar g 25 bar g
DN40 x DN65 22.5 bar g 25 bar g 25 bar g
PN25 DN50 x DN80 22.5 bar g 25 bar g 25 bar g
DN65 x DN100 22.5 bar g 25 bar g 25 bar g
DN80 x DN125 22.5 bar g 25 bar g 25 bar g
SV607 DN100 x DN150 22.5 bar g 25 bar g 25 bar g
DN125 x DN200 20 bar g 20 bar g 20 bar g
DN150 x DN250 16 bar g 16 bar g 16 bar g
DN65 x DN100 14.6 bar g 16 bar g 16 bar g
DN80 x DN125 14.6 bar g 16 bar g 16 bar g
PN16 DN100 x DN150 14.6 bar g 16 bar g 16 bar g
DN125 x DN200 14.6 bar g 16 bar g 16 bar g
DN150 x DN250 14.6 bar g 16 bar g 16 bar g
Set pressure range minimum SV604 and SV607 0.2 bar g
SV604 400°C
Maximum
Temperature SV607 350°C
Minimum SV604 and SV607 -10°C
Steam 5%
Performance data Overpressure
Liquids and gas 10%
Steam and gas 10%
Blowdown limit
Liquids 20%
Backpressure limit 10% of set pressure
SV604 60 bar g
Designed for a maximum inlet
PN25 38 bar g
cold hydraulic test pressure of: SV607
PN16 24 bar g

SV60 Safety Valve TI-S13-27 Issue 11


Page 3 of 7

32 31 30
4 26, 27 4
17 19, 20
4 29
14 28
15
18 16
18
34
6 35
Sealed cap
9
3
Packed easing lever
12
11
7
22 10
33

13
21
23 5
8
36 2

1
Materials
No. Part Material SV607 / SV604
1 Body SG iron / carbon steel GJS-400-18LT / 1.0619 + N
2 Seat Stainless steel DN20 - DN100 1.4057 or for DN125 - DN150 ANC2
3 Bonnet SG iron / carbon steel GJS-400-18LT / 1.0619 + N
4 Cap SG iron GJS-400-15
Stainless steel, DN20 - DN100 1.4021 or for
5 Disc
hardened 47-52 HRC (Hardened Rockwell 'C' Scale) DN125 - DN150 CA15
Standard Chrome-vanadium alloy steel
6 Spring
For temperatures above 230°C Tungsten alloy steel
7 Guide plate SG iron GJS-400-15
8 Skirt Stainless steel DN20 - DN100 1.4301 or for DN125 - DN150 1.4308
9 Stem Stainless steel 1.4021
10 Body bolts Steel CK35
* 11 Spring plate Carbon steel C45E
* 12 Bearing ring (DN80 to DN150 only) Stainless steel 1.4021
13 Spacer Stainless steel 1.4021
14 Adjustment screw Stainless steel 1.4021
15 Lock-nut Zinc plated carbon steel
16 Screw Zinc plated steel
17 Collar Zinc plated carbon steel
18 Lever SG iron GJS-400-15
19 Cross pin Zinc plated carbon steel
20 Circlip Spring steel
21 Disc pin Spring steel DIN 7343, A304
22 Collets Stainless steel 1.4021
23 Stem ball Stainless steel
26 Collar pin Zinc plated carbon steel
27 Collar circlip Spring stainless steel
28 Packed lever spindle Stainless steel ASTM A276 431
29 Lifting fork Carbon steel
30 Gland packing Graphite
31 Gland Stainless steel ASTM A276 304
32 Gland nut Carbon steel
33 Guide plate gaskets (2 off) Reinforced exfoliated graphite
34 Sealed cap gasket Universal SA
35 Packed lever cap gasket Universal SA
36 Body drain plug ½ BSP Steel
* Note: The spring plate (11) and bearing ring design (12) varies according to the valve size and set pressure.

SV60 Safety Valve TI-S13-27 CH Issue 11


Page 4 of 7

Table 1 - SV60 flow capacity for dry saturated steam in kilogrammes per hour (kg / h)
(calculated at 10% overpressure. In accordance with EN 150 4126)

Valve size DN in /out 20 / 32 25 / 40 32 / 50 40 / 65 50 / 80 65 / 100 80 / 125 100 / 150 125 / 200 150 / 250
Flow area (mm²) 230 445 740 1140 1979 2734 4185 6504 8659 12272

Set pressure (bar g) Dry saturated steam, kg/h


0.5 129 269 401 525 875 1 357 1 889 3 053 4 299 6 203
1.0 192 403 608 812 1 315 2 014 2 831 4 635 6 380 9 190
1.5 254 538 816 1 102 1 764 2 726 3 793 6 190 8 502 12 235
2.0 312 661 1 005 1 363 2 187 3 367 4 775 7 775 10 665 15 337
2.5 369 789 1 187 1 636 2 631 3 981 5 652 9 162 12 791 18 388
3.0 427 911 1 354 1 867 3 002 4 609 6 551 10 651 14 805 21 278
3.5 485 1 023 1 521 2 097 3 372 5 251 7 471 12 139 16 864 24 233
4.0 538 1 148 1 688 2 326 3 801 5 825 8 289 13 662 18 709 26 883
4.5 591 1 261 1 854 2 555 4 175 6 398 9 104 15 006 20 549 29 527
5.0 644 1 374 2 019 2 783 4 548 6 970 9 917 16 347 22 385 32 165
5.5 697 1 487 2 185 3 011 4 920 7 540 10 729 17 685 24 217 34 798
6.0 750 1 599 2 350 3 239 5 291 8 110 11 539 19 021 26 046 37 427
6.5 802 1 711 2 514 3 466 5 662 8 678 12 349 20 354 27 873 40 052
7.0 855 1 823 2 679 3 693 6 033 9 246 13 157 21 687 29 697 42 673
7.5 907 1 935 2 843 3 919 6 403 9 814 13 964 23 017 31 519 45 291
8.0 959 2 047 3 007 4 145 6 773 10 380 14 771 24 346 33 339 47 907
8.5 1 012 2 158 3 172 4 372 7 143 10 947 15 577 25 675 35 159 50521
9.0 1 064 2 270 3 336 4 598 7 512 11 513 16 382 27 003 36 976 53133
9.5 1 116 2 381 3 499 4 824 7 881 12 078 17 187 28 329 38 793 55 743
10.0 1 169 2 493 3 663 5 049 8 250 12 644 17 991 29 655 40 608 58 352
11.0 1 273 2 715 3 991 5 501 8 987 13 774 19 599 32 305 44 237 63 566
12.0 1 377 2 938 4 318 5 952 9 724 14 903 21 206 34 955 47 866 68 780
13.0 1 482 3 161 4 645 6 402 10 460 16 032 22 812 37 601 51 490 73 989
14.0 1 586 3 383 4 972 6 853 11 197 17 161 24 419 40 250 55 117 79 199
15.0 1 690 3 606 5 299 7 304 11 934 18 290 26 025 42 898 58 743 84 410
16.0 1 795 3 829 5 626 7 755 12 671 19 420 27 633 45 547 62 371 89 623
17.0 1 899 4 051 5 954 8 206 13 408 20 549 29 240 48 196 65 999 -
18.0 2 004 4 274 6 281 8 658 14 146 21 680 30 849 50 847 69 630 -
19.0 2 108 4 497 6 609 9 110 14 884 22 812 32 460 53 504 73 267 -
20.0 2 213 4 721 6 937 9 562 15 623 23 944 34 070 56 158 76 902 -
21.0 2 318 4 944 7 266 10 015 16 363 25 078 35 684 58 818 - -
22.0 2 423 5 168 7 594 10 468 17 103 26 212 37 298 61 479 - -
23.0 2 528 5 392 7 924 10 922 17 844 27 348 38 915 64 144 - -
24.0 2 633 5 616 8 253 11 376 18 587 28 487 40 535 66 814 - -
25.0 2 738 5 841 8 584 11 831 19 331 29 626 42 156 69 487 - -
26.0 2 844 6 065 8 914 12 286 20 074 30 766 43 777 - - -
27.0 2 949 6 291 9 245 12 743 20 820 31 909 45 404 - - -
28.0 3 058 6 524 9 587 13 214 21 590 33 089 47 083 - - -
29.0 3 163 6 748 9 917 13 669 22 333 34 228 48 704 - - -

SV60 Safety Valve TI-S13-27 Issue 11


Page 5 of 7

Table 2 - SV60 flow capacity for air - normal m3/ h at 0°C and 1013 mbar
(calculated in accordance with AD-MERKBLATT A2 and TRD 421)

Valve size DN in /out 20 /32 25/40 32 /50 40 /65 50 /80 65 /100 80 /125 100 /150 125 /200 150 /250
Orifice (mm) 17.0 23.8 30.6 38.0 50.1 59.0 73.0 91.0 105 125
Flow area (mm²) 230 445 740 1 140 1 979 2 734 4 185 6 504 8 659 12 272
w (P > 4 bar) 0.78 0.86 0.76 0.68 0.64 0.71 0.66 0.70 0.72 0.73

Set pressure (bar g) Flow capacity for air m³ /h


0.5 145 304 456 472 996 1 521 2 115 3 466 4 809 6 955
1.0 227 480 728 973 1 578 2 419 3 383 5 514 7 621 10 975
1.5 303 643 975 1 323 2 125 3 251 4 572 7 434 10 267 14 753
2.0 377 802 1 211 1 657 2 657 4 062 5 742 9 328 12 885 18 509
2.5 450 956 1 438 1 978 3 171 4 853 6 892 11 195 15 467 22 232
3.0 522 1 107 1 656 2 289 3 672 5 627 8 026 13 015 18 018 25 924
3.5 593 1 255 1 868 2 591 4 161 6 388 9 146 14 837 20 542 29 590
4.0 660 1 411 2 074 2 858 4 670 7 157 10 184 16 785 22 986 33 029
4.5 728 1 554 2 285 3 149 5 145 7 884 11 219 18 491 25 321 36 385
5.0 795 1 697 2 496 3 439 5 619 8 611 12 254 20 196 27 657 39 741
5.5 862 1 841 2 706 3 730 6 094 9 338 13 289 21 902 29 992 43 097
6.0 929 1 984 2 917 4 020 6 568 10 065 14 324 23 607 32 328 46 452
6.5 996 2 127 3 128 4 310 7 043 10 793 15 359 25 313 34 663 49 808
7.0 1 063 2 271 3 339 4 601 7 517 11 520 16 393 27 018 36 999 53 164
7.5 1 130 2 414 3 549 4 891 7 992 12 247 17 428 28 724 39 334 56 520
8.0 1 197 2 557 3 760 5 182 8 466 12 974 18 463 30 429 41 670 59 876
8.5 1 264 2 701 3 971 5 472 8 941 13 701 19 498 32 135 44 005 63 232
9.0 1 332 2 844 4 182 5 763 9 415 14 428 20 533 33 840 46 341 66 588
9.5 1 399 2 987 4 392 6 053 9 890 15 156 21 567 35 546 48 677 69 944
10.0 1 466 3 131 4 603 6 343 10 365 15 883 22 602 37 251 51 012 73 300
11.0 1 600 3 417 5 025 6 924 11 314 17 337 24 672 40 662 55 683 80 012
12.0 1 734 3 704 5 446 7 505 12 263 18 791 26 741 44 073 60 354 86 724
13.0 1 868 3 990 5 868 8 086 13 212 20 246 28 811 47 484 65 025 93 436
14.0 2 003 4 277 6 289 8 667 14 161 21 700 30 881 50 895 69 696 100 148
15.0 2 137 4 564 6 711 9 248 15 110 23 154 32 950 54 306 74 367 106 860
16.0 2 271 4 850 7 132 9 828 16 059 24 609 35 020 57 717 79 038 113 572
17.0 2 405 5 137 7 554 10 409 17 008 26 063 37 090 61 129 83 709 -
18.0 2 539 5 424 7 975 10 990 17 957 27 517 39 159 64 540 88 380 -
19.0 2 674 5 710 8 397 11 571 18 906 28 972 41 229 67 951 93 051 -
20.0 2 808 5 997 8 818 12 152 19 855 30 426 43 299 71 362 97 723 -
21.0 2 942 6 284 9 240 12 733 20 804 31 880 45 368 74 773 - -
22.0 3 076 6 570 9 661 13 314 21 753 33 335 47 438 78 184 - -
23.0 3 210 6 857 10 083 13 894 22 702 34 789 49 507 81 595 - -
24.0 3 345 7 144 10 504 14 475 23 651 36 243 51 577 85 006 - -
25.0 3 479 7 430 10 926 15 056 24 600 37 698 53 647 88 417 - -
26.0 3 613 7 717 11 347 15 637 25 549 39 152 55 716 - - -
27.0 3 747 8 004 11 769 16 218 26 498 40 606 57 786 - - -
28.0 3 882 8 290 12 190 16 799 27 447 42 061 59 856 - - -
29.0 4 016 8 577 12 612 17 379 28 397 43 515 61 925 - - -
30.0 4 150 8 864 13 033 17 960 29 346 44 969 63 995 - - -
31.0 4 284 9 150 13 455 18 541 30 295 46 424 66 064 - - -
32.0 4 418 9 437 13 876 19 122 31 244 47 878 68 134 - - -
33.0 4 553 9 724 14 298 19 703 31 907 - - - - -
34.0 4 687 10 010 14 719 20 284 32 865 - - - - -
35.0 4 821 10 297 15 141 20 865 33 809 - - - - -
36.0 4 955 10 583 15 562 21 445 34 749 - - - - -
37.0 5 089 10 870 15 984 22 026 35 690 - - - - -
38.0 5 224 11 157 16 405 22 607 36 631 - - - - -
39.0 5 358 11 443 16 826 23 188 37 572 - - - - -
40.0 5 492 11 730 17 248 23 769 38 514 - - - - -

SV60 Safety Valve TI-S13-27 CH Issue 11


Page 6 of 7

Table 3 - SV60 flow capacity for water in tonnes / h at 25% overpressure


(calculated in accordance with AD-MERKBLATT A2 and TRD 421)

Valve size DN in / out 20 /32 25/40 32 /50 40 /65 50 /80 65 /100 80 /125 100 /150 125 /200 150 /250
Orifice (mm) 17.0 23.8 30.6 38.0 50.1 59.0 73.0 91.0 105 125
Flow area (mm²) 230 445 740 1140 1979 2734 4185 6504 8659 12272
w 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Set pressure (bar g) Flow capacity for water tonnes / h


0.5 4.6 8.9 14.9 22.9 39.8 55.0 84.1 130.8 174.1 246.7
1.0 6.5 12.6 21.0 32.4 56.3 77.7 119.0 184.9 246.2 348.9
2.0 9.2 17.9 29.8 45.8 79.6 109.9 168.3 261.5 348.2 493.5
3.0 11.3 21.9 36.5 56.1 97.5 134.6 206.1 320.3 426.4 604.4
4.0 13.1 25.3 42.1 64.8 112.6 155.5 238.0 369.9 492.4 697.9
5.0 14.6 28.3 47.1 72.5 125.8 173.8 266.1 413.5 550.5 780.2
6.0 16.0 31.0 51.6 79.4 137.8 190.4 291.5 453.0 603.1 854.7
7.0 17.3 33.5 55.7 85.8 148.9 205.7 314.9 489.3 651.4 923.2
8.0 18.5 35.8 59.5 91.7 159.2 219.9 336.6 523.1 696.4 986.9
9.0 19.6 37.9 63.1 97.2 168.8 233.2 357.0 554.8 738.6 1 046.8
10.0 20.6 40.0 66.6 102.5 178.0 245.8 376.3 584.8 778.6 1 103.4
11.0 21.7 42.0 69.8 107.5 186.6 257.8 394.7 613.3 816.6 1 157.3
12.0 22.6 43.8 72.9 112.3 194.9 269.3 412.2 640.6 852.9 1 208.7
13.0 23.5 45.6 75.9 116.9 202.9 280.3 429.1 666.8 887.7 1 258.1
14.0 24.4 47.3 78.8 121.3 210.6 290.9 445.3 691.9 921.2 1 305.6
15.0 25.3 49.0 81.5 125.5 218.0 301.1 460.9 716.2 953.5 1 351.4
16.0 26.1 50.6 84.2 129.7 225.1 310.9 476.0 739.7 984.8 1 395.7
17.0 26.9 52.2 86.8 133.7 232.0 320.5 490.7 762.5 1 015.1 -
18.0 27.7 53.7 89.3 137.5 238.8 329.8 504.9 784.6 1 044.6 -
19.0 28.5 55.1 91.7 141.3 245.3 338.8 518.7 806.1 1 073.2 -
20.0 29.2 56.6 94.1 145.0 251.7 347.6 532.2 827.0 1 101.1 -
21.0 29.9 58.0 96.5 148.6 257.9 356.2 545.3 847.4 - -
22.0 30.6 59.3 98.7 152.0 264.0 364.6 558.2 867.4 - -
23.0 31.3 60.7 100.9 155.5 269.9 372.8 570.7 886.9 - -
24.0 32.0 62.0 103.1 158.8 275.7 380.8 583.0 906.0 - -
25.0 32.6 63.2 105.2 162.1 281.4 388.7 595.0 940.0 - -
26.0 33.3 64.5 107.3 165.3 287.0 396.4 606.8 - - -
27.0 33.9 65.7 109.4 168.4 292.4 403.9 618.4 - - -
28.0 34.6 66.9 111.4 171.5 297.8 411.3 629.7 - - -
29.0 35.2 68.1 113.3 174.6 303.1 418.6 640.9 - - -
30.0 35.8 69.3 115.3 177.6 308.2 425.8 651.8 - - -
31.0 36.4 70.4 117.2 180.5 313.3 432.8 662.6 - - -
32.0 36.9 71.6 119.1 183.4 318.3 439.7 673.2 - - -
33.0 37.5 72.7 120.9 186.2 323.3 - - - - -
34.0 38.1 73.8 122.7 189.0 328.1 - - - - -
35.0 38.6 74.8 124.5 191.8 332.9 - - - - -
36.0 39.2 75.9 126.3 194.5 337.7 - - - - -
37.0 39.7 76.9 128.0 197.2 342.3 - - - - -
38.0 40.3 78.0 129.7 199.8 346.9 - - - - -
39.0 40.8 79.0 131.4 202.4 351.4 - - - - -
40.0 41.3 80.0 133.1 205.0 355.9 - - - - -

Table 4 w / Kdr values for SV60 safety valves


Set pressure (bar g)
Size 0.2 - 0.49 0.5 - 0.99 1.0 - 1.49 1.5 - 1.99 2.0 - 2.49 2.5 - 2.99 3.0 - 3.49 3.5 - 3.99 Above 4.0
DN20 x DN32 0.56 0.62 0.69 0.73 0.75 0.76 0.77 0.78 0.78
DN25 x DN40 0.62 0.67 0.75 0.80 0.82 0.84 0.85 0.85 0.86
DN32 x DN50 0.56 0.60 0.68 0.73 0.75 0.76 0.76 0.76 0.76
DN40 x DN65 0.45 0.51 0.59 0.64 0.66 0.68 0.68 0.68 0.68
DN50 x DN80 0.47 0.49 0.55 0.59 0.61 0.63 0.63 0.63 0.64
DN65 x DN100 0.50 0.55 0.61 0.66 0.68 0.69 0.70 0.71 0.71
DN80 x DN125 0.45 0.50 0.56 0.60 0.63 0.64 0.65 0.66 0.66
DN100 x DN150 0.48 0.52 0.59 0.63 0.66 0.67 0.68 0.69 0.70
DN125 x DN200 0.50 0.55 0.61 0.65 0.68 0.70 0.71 0.72 0.72
DN150 x DN250 0.51 0.56 0.62 0.66 0.69 0.71 0.72 0.73 0.73

SV60 Safety Valve TI-S13-27 Issue 11


Page 7 of 7

Sizing and selection


Refer to:- http://www.spiraxsarco.com / resources / steam-engineering-tutorials / safety-valves / safety-valve-sizing.asp

Dimensions /weights (approximate) in mm and kg


Size Dimensions Weight
Inlet / Outlet Flow Ø SV604 SV607
A B C D
DN20 - DN32 85 95 385 17.0 10.5 10.5
DN25 - DN40 100 105 435 23.8 12.5 11.5
DN32 - DN50 110 115 450 30.6 16.0 15.0
DN40 - DN65 115 140 520 38.0 18.0 18.0
DN50 - DN80 120 150 535 50.1 20.0 22.0
DN65 - DN100 140 170 710 59.0 40.0 38.0
DN80 - DN125 160 195 790 73.0 56.0 53.0
DN100 - DN150 180 220 835 91.0 77.0 75.0
DN125 - DN200 200 250 1 042 105.0 120.0 115.0
DN150 - DN250 225 285 1 165 125.0 190.0 180.0

Safety information, installation and maintenance


For full details see the Installation and Maintenance Instructions
(IM-P137-01) supplied with the product.

Installation note:
The safety valve should always be fitted with the centre line of
the spring housing vertically above the valve.
Open bonnet valves are recommended for all steam boiler
applications.

SV60 safety valve selection guide:


Model type SV60 SV60

Body material 4 = Carbon steel C


4
7 = SG iron

A = Closed bonnet / easing lever


Configuration B = Closed bonnet / sealed cap
A
C = Closed bonnet / packed lever
D = Open bonnet / easing lever

S = Stainless steel with


chrome-vanadium alloy
Seal material steel spring S B
T = Stainless steel with
tungsten alloy steel spring
Size DN20 to DN150 DN20

Inlet PN16 (DN65 to DN150 only), PN25, D


PN40
connection PN40 or ANSI 300 A

Selection example SV60 4 A S DN20 PN40

How to order example


1 off Spirax Sarco SV604AS, DN20 flanged PN40 safety valve with
a set pressure of 6 bar g.

SV60 Safety Valve TI-S13-27 CH Issue 11


Page 1 of 10

TI-P137-18
ST Issue 3

Cert. No. LRQ 0963008


ISO 9001
BSAT and BSA
Bellows Sealed Stop Valves

BSA6T shown

Description
A range of sealed, in-line stop valves having twin ply bellows as standard throughout the range. These valves have been designed for
use on steam, gas, liquid, condensate and water systems.
The standard BSAT range comes complete with throttling plug and locking device.
The alternative BSA range has a flat disc.
The Tables on page 2 clearly display the available sizes, pipeline connections and available options for the standard and alternative
ranges.

Standards
The product fully complies with the requirements of the European Pressure Equipment Directive 97 / 23 / EC and carries the mark when
so required.

Certification
The BSA1 and BSA1T is available with a manufacturer's Typical Test Report.
The BSA2, BSA2T, BSA3 and BSA3T is available with certification to EN 10204 3.1. Note: All certification / inspection requirements must
be stated at the time of order placement.

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2008
Page 2 of 10

Range and options


Standard BSAT range - complete with throttling plug and locking device
Stainless Stainless steel /
Material Cast iron SG iron Cast steel
steel cast steel

Model and BSA1T BSA2T BSA3T BSA6T BSA64T


connections
PN16 KS 10 PN16 PN25 PN25 PN40 ANSI 150 ANSI 300 KS 20 PN40 PN40
DN15 • • • • • • • • • •
DN20 • • • • • • • • • •
DN25 • • • • • • • • • •
DN32 • • • • • • •
DN40 • • • • • • • • • •
DN50 • • • • • • • • • •
Sizes DN65 • • • • • • •
DN80 • • • • • • • • • •
DN100 • • • • • • • • • •
DN125 • • • • •
DN150 • • • • • •
DN200 • • • • • •
DN250 •

DN15 • • • • • • • • • •
DN20 • • • • • • • • • •
DN25 • • • • • • • • • •
Optional DN32 • • • • • •
R-PTFE
DN40 • • • • • • • • • •
soft
seat DN50 • • • • • • • • • •
DN65 • • • • • •
DN80 • • • • • • • • • •
DN100 • • • • • • • • • •

Alternative BSA range - complete with flat disc option


Stainless Stainless steel /
Material Cast iron SG iron Cast steel
steel cast steel

Model and BSA1 BSA2 BSA3


connections PN16 KS 10 PN16 PN25 PN25 PN40 ANSI 150 ANSI 300 KS 20
DN125 • • • • •
DN150 • • • • • • •
Sizes
DN200 • • • • • • •
DN250 •

DN125 • •
Optional DN150 • • •
balancing
disc DN200 • • • • • • •
DN250 •

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 3 of 10

Dimensions /weights
(approximate) in mm and kg

Weight
A B C BSA1
Size BSA1T BSA3 BSA3 BSA3 BSA6T
PN JIS / KS JIS / KS ANSI ANSI BSA2 (DIN) (ANSI) ANSI 300 BSA64T
10K 20K 150 300 BSA2T ANSI 150 JIS/KS 20K PN40

DN15 130 133 152 108 152 205 125 4 4 5 6 4

DN20 150 153 178 117 178 205 125 4 5 6 7 5

DN25 160 163 200 127 203 217 125 5 6 8 9 6

DN32 180 183 - - - 217 125 7 8 - - 8

DN40 200 203 224 165 229 243 200 10 11 10 11 11

DN50 230 229 259 203 267 243 200 12 14 12 15 14

DN65 290 293 - - - 263 200 16 19 - - 19

DN80 310 309 304 241 317 287 200 21 26 25 29 26

DN100 350 349 340 292 356 383 315 36 44 41 49 44

DN125 400 395 - - - 416 315 52 64 - - -

DN150 480 479 428 - 445 450 315 75 88 - 94 -


DN200 600 592 537 - 559 622 500 145 180 - 193 -

DN250 730 - - - - 763 500 *180 - - - -

*(BSA2T / BSA2 only)

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 4 of 10

Seat leakage
Disc to seat shut-off conforms to EN 12266-1 Rate 1 leakage and ISO 5208 Rate A. Disc to seat shut-off for BSA3 (ANSI) conforms to
API 598 no leakage.

Kv values - all options


DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100 DN125 DN150 DN200 DN250
Size
(½") (¾") (1") (1¼") (1½") (2") (2½") (3") (4") (5") (6") (8") (10")
Kv 4 7 12 19 30 47 77 120 193 288 410 725 1 145

For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156


Note: For Kv values and flow characteristic values of the BSA1T, BSA2T and BSA3T see the next section 'BSAT flow data'.

BSAT flow data


BSAT valve
Size DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100 DN125 DN150 DN200 DN250
Hand-
Kv values for given handwheel rotations tested to EN 60534-2-3
wheel
Water at 20°C
rotations
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0.5 1.2 1.2 1.4 2.2 4.4 4.1 5.6 10.4 12.0 21 28 66 110
1 1.7 1.7 2.0 3.7 5.0 5.0 7.0 11.5 14.3 23 30 81 140
1.5 2.7 2.9 2.9 5.0 5.5 6.0 9.2 13.6 24.5 26 33 97 150
2 3.6 4.0 4.6 7.9 7.6 7.2 11.6 16.3 34.1 42 46 111 165
2.5 4.4 5.3 6.4 10.6 11.0 9.7 12.4 18.5 59.6 67 65 149 190
3 5.4 6.6 8.5 13.8 14.7 14.1 13.0 21.1 86.2 94 90 199 225
4 10.6 17.0 22.6 24.4 25.2 24.5 123.0 140 152 302 330
4.5 11.2 18.3 24.4 29.4 32.5 29.0 139.0 181 177 355 451
5 11.9 19.6 27.2 37.0 43.6 39.1 164.1 185 216 403 460
6 28.9 46.2 60.2 61.0 179.0 220 264 455 600
6.5 29.1 47.0 63.0 69.0 186.0 230 288 480 641
6.7 29.3 47.2 64.3 73.0 235 293 487 656
7 65.9 78.0 241 305 495 678
8 71.2 90.0 259 337 507 738
8.5 74.6 92.0 348 522 760
9.5 99.0 369 793
10 101.6 805
10.7 827

To convert Kv to volume flowrate in m³ / h:- Note: The maximum recommended differential pressure in
throttling function:
= Kv x  P DN15 - DN80 2.0 bar
Where: DN100 - DN125 1.5 bar
= Volume flow in cubic m/h DN150 1.0 bar
P = Pressure drop in bar DN200 - DN250 0.8 bar
If the BSAT is used above these quoted figures, increased noise
and vibration may be experienced.

The graphs below show handwheel rotation and flow characteristic with water at 20°C:

BSAT - DN15 BSAT - DN20


� �
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Kvr values

Kvr values

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Handwheel rotations Handwheel rotations

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 5 of 10

BSAT - DN25 BSAT - DN32


�� ��
��
��
Kvr values

Kvr values

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Handwheel rotations Handwheel rotations

BSAT - DN40 BSAT - DN50


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�� ��
Kvr values

Kvr values
��
��
��
��
��
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Handwheel rotations Handwheel rotations

BSAT - DN65 BSAT - DN80


�� ���
��
��
Kvr values

Kvr values

��
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��
��
��
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Handwheel rotations Handwheel rotations

BSAT - DN100 BSAT - DN125


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���
���
Kvr values

Kvr values

���
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���
��
��
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Handwheel rotations Handwheel rotations

BSAT - DN150 BSAT - DN200


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���
Kvr values

Kvr values

���
���
���
���
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� � � � � ��� � � � � ���
Handwheel rotations Handwheel rotations

BSAT - DN250 Typical standard flat disc for the


��� BSA1, BSA2 and BSA3
���
Kvr values

���
��
% Flow

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��
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Handwheel rotations � �� �� �� �� ���
% Handwheel rotations

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 6 of 10

Materials for the BSA1T, BSA2T, BSA3T and BSA1, BSA2, BSA3
BSA1T BSA2T BSA3T and BSA3
No. Part and and
BSA1 BSA2 DIN ANSI
Cast iron SG iron Cast steel Cast steel
1 Body
EN-GJS-250 EN-GJS-400-18-LT 1.0619+N (GSC 25N) ASTM A 216 WCB
Steel (DN15 - DN80) Forged steel (DN15- DN80)
SG iron DIN 17243 C 22.8 ASTM A 105
2 Bonnet
EN-GJS-400-18-LT Steel (DN100 - DN200) Cast steel (DN100- DN200)
1.0619+N (GSC 25N) ASTM A 216 WCB
3 Seat Stainless steel AISI 420
Metal Stainless steel DIN 17440 X30 Cr13
4 Disc Disc Stainless steel DIN 17440 X30 Cr13
Soft seat
Insert R-PTFE 25% carbon filled
5 Bellows Stainless steel DIN 17440 X6 Cr Ni Ti 1810
6 Stem Stainless steel AISI 420
7 Handwheel Pressed steel BS 1449 CR4
8 Stem packing Graphite
Bonnet studs Steel DIN 17420 24 Cr Mo 5 Steel ASTM A 193 B7
9 Bonnet nuts Steel DIN 17420 Ck 35 Steel ASTM A 192 2 H
Bonnet bolts Steel DIN 931 Gr. 5.6
10 Body / bonnet gasket Graphite laminated with stainless steel insert
DN15 - DN80 Steel M8 x 14 mm BS 3692 Gr. 8.8
Locking
11 screw DN100 - DN150 Steel M8 x 20 mm BS 3692 Gr. 8.8
DN200 - DN250 Steel M12 x 20 mm BS 3692 Gr. 8.8

Stroke limiter for throttling versions


The handwheel nut on the BSA1T,
BSA2T and BSA3T has a threaded BSAT BSA
hole for provision of a stroke limiter.
Customer to supply standard nuts and Protection
bolts as indicated in the table below. cap
Size Hexagon bolt
DN15 - DN80 M8 x 50 mm
7
DN100 - DN150 M12 x 75 mm
DN200 - DN250 M12 x 100 mm
11
Stroke
limiter
Handwheel BSAT
nut 6

8
9
11
2
5
10
1
DN150
shown

Optional balancing disc assembly


25 bar P DN125
Used 17 bar P DN150 6"
above 10 bar P DN200 8"
6 bar P DN250 (BSA2 only)
3 4

Optional soft sealing disc

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 7 of 10

Materials for the BSA6T and BSA64T


No. Part BSA6T BSA64T
Stainless steel Stainless steel
1 Body
EN 10213 1.4408 or ASTM A351 CF8M EN 10213 1.4408 or ASTM A351 CF8M
Stainless stel Carbon steel DN15 - DN80 DIN 117243 C22.8
2 Bonnet EN 10213 1.4581 Carbon steel DN100 10619+N (GSC 25N)
3 Seat Stainless steel EN 10213 1.4408 or ASTM A351 CF8M
DN15 - DN40 Stainless steel EN 10088 1.4571
4 Disc
DN50 - DN100 Stainless steel EN 100222 1.4571
5 Bellows Stainless steel DIN 17440 1.4571
6 Stem Stainless steel EN 10088 1.4571
7 Handwheel Pressed steel BS 1449 CR4
8 Stem packing Graphite
Bonnet studs Stainless steel A4-70
9
Bonnet nuts Stainless steel A4
10 Body / bonnet gasket Graphite laminated with stainless steel insert
DN15 - DN80 Steel M8 x 14 mm A2-70
Locking
11 screw DN100 - DN150 Steel M8 x 20 mm A2-70
DN200 - DN250 Steel M12 x 20 mm A2-70

Stroke limiter for throttling versions


The handwheel nut on the BSA6T and
BSA64T has a threaded hole for Protection
provision of a stroke limiter. Customer cap
to supply standard nuts and bolts as
indicated in the table below.
Size Hexagon bolt 7
DN15 - DN80 M8 x 50 mm
DN100 - DN150 M12 x 75 mm
DN200 - DN250 M12 x 100 mm

Stroke
limiter
Handwheel BSAT BSAT
nut

11

8
9

10
1

3 4

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 8 of 10

Product Key: The product must not be used in this region.


Maximum permissible differential pressure in throttling function:
DN15 - DN80 2.0 bar DN150 1.0 bar
limitations
Note: PMX Maximum differential pressure is limited to the PMO. DN100 - DN125 1.5 bar DN200 - DN250 0.8 bar

BSA1T and BSA1


B
���

Temperature °C
A
���
A - A Flanged JIS / KS 10K
Steam B - B Flanged PN16
��� saturation
curve
A B

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Pressure bar g

Body design conditions PN16 JIS / KS 10K


PMA - Maximum allowable pressure 16 bar g 14 bar g
TMA - Maximum allowable temperature 300°C 220°C
PMO - Maximum operating pressure for saturated steam service 12.9 bar g 11 bar g
Soft seat 230°C 220°C
TMO - Maximum operating temperature
Metal seat 300°C 220°C
Minimum operating temperature -10°C -10°C
Designed for a maximum cold hydraulic test pressure of: 24 bar g 20 bar g

BSA2T and BSA2 PN16 PN25


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Temperature °C
Temperature °C

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Steam Steam
��� ��� saturation
saturation
curve curve
� �
� � � � � �� �� �� �� � � �� �� �� ��
Pressure bar g Pressure bar g
Body design conditions PN16 PN25
PMA - Maximum allowable pressure 16 bar g 25 bar g
TMA - Maximum allowable temperature 350°C 350°C
PMO - Maximum operating pressure for saturated steam service 14.7 bar g 22.3 bar g
Soft seat 230°C 230°C
TMO - Maximum operating temperature
Metal seat 350°C 350°C
Minimum operating temperature -10°C -10°C
Designed for a maximum cold hydraulic test pressure of: 24 bar g 38 bar g

BSA3T and BSA3 (DIN) PN25, DN200 PN40, DN15 - DN150


��� ���
Temperature °C

Temperature °C

��� ���

��� ���
Steam Steam
��� saturation ��� saturation
curve curve
� �
� � �� �� �� �� � � �� �� �� �� �� �� ��
Pressure bar g Pressure bar g
Body design conditions PN25, DN200 PN40, DN15 - DN150
PMA - Maximum allowable pressure 25 bar g 40 bar g
TMA - Maximum allowable temperature 400°C 400°C
PMO - Maximum operating pressure for saturated steam service 23.2 bar g * 30.4 bar g
Soft seat 230°C 230°C
TMO - Maximum operating temperature
Metal seat 400°C 400°C
Minimum operating temperature -10°C -10°C
Designed for a maximum cold hydraulic test pressure of: 38 bar g 60 bar g
* Maximum operating pressure is limited to 27 bar g for the soft seat version only

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 9 of 10

Product Key: The product must not be used in this region.


Maximum permissible differential pressure in throttling function:
DN15 - DN80 2.0 bar DN150 1.0 bar
limitations
Note: PMX Maximum differential pressure is limited to the PMO. DN100 - DN125 1.5 bar DN200 - DN250 0.8 bar

BSA3T and BSA3 (ANSI)


���
C
Temperature °C ���
C - D Flanged ANSI 150
��� C - E Flanged JIS / KS 20K
Steam C - F Flanged ANSI 300
��� saturation
D curve E F

� �� �� �� �� ��
Pressure bar g

Body design conditions ANSI 150 ANSI 300 JIS /KS 20K
PMA - Maximum allowable pressure 19.6 bar g 51 bar g 34 bar g
TMA - Maximum allowable temperature 425°C 425°C 425°C
PMO - Maximum operating pressure for saturated steam service 14 bar g *41.6 bar g *30.7 bar g
Soft seat 230°C 230°C 230°C
TMO - Maximum operating temperature
Metal seat 425°C 425°C 425°C
Minimum operating temperature 0°C 0°C 0°C
Designed for a maximum cold hydraulic test pressure of: 31 bar g 77 bar g 50 bar g
* Maximum operating pressure is limited to 27 bar g for the soft seat version only

BSA6T and BSA64

���
Temperature °C

���
���
Steam
��� saturation
curve

���
� �� �� �� ��
Pressure bar g

Body design conditions PN40


PMA - Maximum allowable pressure 40 bar g @ 50°C
TMA - Maximum allowable temperature 400°C @ 25 bar g
Minimum allowable temperature -10°C
Metal seat 29.8 bar g @ 236°C
PMO - Maximum operating pressure for saturated steam service
Soft seat 27.0 bar g @ 230°C
Metal seat 400°C @ 25.6 bar g
TMO - Maximum operating temperature
Soft seat 230°C @ 27.0 bar g
Minimum operating temperature -10°C
On / off function Limited to the PMO
PMX - Maximum differential pressure DN15 - DN80 2 bar
Throttling function
DN100 1.5 bar
Designed for a maximum cold hydraulic test pressure of: 60 bar g

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 10 of 10

Safety information, installation and maintenance


For full details see the Installation and Maintenance Instructions (IM-P137-02) supplied with the product.
Installation note: Install in the direction of flow given by the arrow on the body with the handwheel in a suitable position.
Disposal: These products are recyclable. No ecological hazard is anticipated with the disposal of these products, providing due care is taken.

How to order
Example: 1 off DN25 Spirax Sarco type BSA2T bellows sealed stop valve, flanged PN16 or PN25.
Note: Should the differential pressure exceed those listed against the respective sizes in the table below, then please ensure balancing
discs are specified for use in the valves (see illustration overleaf).

Size DN125 DN150 DN200 DN250


Differential pressure (bar) 25 17 10 6

Spare parts
The spare parts are shown in heavy outline. Parts drawn in broken
line are not supplied as spares.
Available spares
Body/bonnet gasket and stem packing 10, 8 (2 off)
Stem and bellows assembly (state if BSAT or BSA) 6, 5
Disc (and optional disc where fitted) -
state full description of the valve 4

How to order spares


Please note: for customer convenience spares are supplied in kits
to ensure all the appropriate replacement parts are supplied to
carry out a specific maintenance task. e.g. when a stem/bellows
assembly is ordered, parts (10), (8) and (6, 5) will be included in
the kit.
Always order spares by using the description given in 'Available
spares' and state the size and type of stop valve. 8
Example: 1 - Body / bonnet gasket and stem packing for a DN15
Spirax Sarco BSA2T PN16 bellows sealed stop valve.

BSAT 6
shown

10

5
10

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


AHU Header Accessories
TI-P027-01
ST Issue 13

Cert. No. LRQ 0963008


ISO 9001
BSP Pressure Gauge
with Syphon and Cock
Description
Pressure gauge with 100 mm diameter dial with units marked in
bar, psi and inches hg for vacuum as appropriate and having a
BSP connection. The gauge is supplied with either:
Ring type syphon tube and cock or a 'U' type syphon tube and
cock.
Bourdon tube gauge, constructed in accordance with DIN 16005.
For the following options, consult Spirax Sarco:

Pressure gauges with NPT connections.
A dial with MPa units is available where indicated (*) in the
'Available pressure range' table below.

Available pressure range


Range 0 to 1.6 bar 0 to 23 psi
Range * 0 to 4.0 bar 0 to 53 psi
Steel Range * 0 to 6.0 bar 0 to 86 psi
Range * 0 to 10.0 bar 0 to 145 psi
Note: Where Range * 0 to 16.0 bar 0 to 230 psi
indicated ( * ) Range * 0 to 25.0 bar 0 to 360 psi
a dial with
MPa units is Range 0 to 40.0 bar 0 to 580 psi
available. Range -1 to 1.5 bar 30" Hg to 20 psi
Range -1 to 3.0 bar 30" Hg to 40 psi
Range -1 to 5.0 bar 30" Hg to 70 psi
Range 0 to 4.0 bar 0 to 53 psi
Range 0 to 10.0 bar 0 to 145 psi
Stainless steel
Range 0 to 16.0 bar 0 to 230 psi
Range 0 to 25.0 bar 0 to 360 psi

Standards
The product fully complies with the requirements of the Pressure
Equipment Directive 97 /23 /EC.
Certification
A certificate of conformity is available as standard for this product.
A calibration certificate is available by special order at extra cost.

Sizes and pipe connections Pressure /temperature limits


Pressure gauge " BSP male (BS 2779) Maximum design conditions Full scale reading
Gauge end " BSP female (BS 2779) PMA Maximum allowable pressure Full scale reading
Gauge cock
Syphon end " BSP female parallel (BS 21) TMA Maximum allowable temperature of gauge 217°C
Cock end " BSP male taper (BS 21) Note: Either a 'U' or a ring syphon must be fitted to achieve this.
Ring / 'U' syphon
Process end " male parallel (BS 21) Minimum allowable temperature -40°C
Range † 1.5 bar 20 psi
Materials - Steel
Range 1.6 bar 23 psi
Part Material
Case Pressed steel PMO Maximum operating pressure Range † 3 bar 40 psi
Gauge Glass Snap fit perspex Please note: Range 4 bar 53 psi
Bourdon tube CuSh 8 (92% Cu 8% Zn) 1. Where indicated (†) these Range † 5 bar 70 psi
Ring and 'U' syphon Mild steel tube BS 1387 heavy grade units are available as
compound gauges down to Range 6 bar 86 psi
Body Brass full vacuum.
Gauge cock Range 10 bar 145 psi
Handle Phenolic 2. For compressed air and
steam services the maximum Range 16 bar 230 psi
operating pressure for this
Materials - Stainless steel product is 21 bar g. Range 25 bar 360 psi
Case Stainless steel Range 40 bar 580 psi
Gauge Glass Snap-fit perspex Maximum ambient temperature 60°C
Bourdon tube Stainless steel 316TI
'U' syphon Stainless steel
Gauge cock Use a Spirax Sarco " M10S4 Stainless steel

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2006
Dimensions /weights (approximate) in mm and kg
Gauge Ring syphon U' syphon
Weight Weight
A B C D Weight E F G H Syphon Cock J K L Syphon Cock
100 29 137 22 A /F 0.43 321 35 80 116 0.94 0.21 167.5 61.5 136.5 0.59 0.21

A B J
Ring syphon

G F Gauge cock
K

C E
L

'U' syphon
Gauge
H
D

Safety information, installation and maintenance


For full details see the Installation and Maintenance Instructions (IM-P027-02) supplied with the product.
Installation note:
As with all instrumentation, the Spirax Sarco pressure gauge is a delicate measuring device and care has to be taken in its installation and
use if it is to remain reliable.
It is recommended that all gauges are fitted with a gauge cock to assist when calibration or maintenance is necessary. When used on steam
or other hot gases, gauges must be protected from heat by the use of a 'U' syphon or ring syphon tube and gauge cock. The syphon pipe
should be primed with water prior to fitting the gauge. Care should be taken if the installation is exposed to frost as gauges can burst.
Disposal:
The product is recyclable. No ecological hazard is anticipated with the disposal of this product providing due care is taken.

How to order
Example: 1 off Spirax Sarco " pressure gauge with a pressure range of 0 - 10 bar and having screwed BSP connections.

Spare parts
There are no spare parts available for Spirax Sarco pressure gauges.
Typical uses of a 'U' syphon and gauge

Vertical pipe
Horizontal pipe
(where no headroom
exists)

Side of vessel

Typical uses of a ring syphon and gauge

Top of vessel

Horizontal pipe (where headroom allows)

BSP Pressure Gauge with Syphon and Cock TI-P027-01 ST Issue 13


TI-P019-02
ST Issue 6

Cert. No. LRQ 0963008


ISO 9001
VB14 and VB21
Vacuum Breakers
VB14
Description
The VB14 is a small purpose designed vacuum breaker for general
purpose applications on condensing vapour (steam) or liquid systems.
Certification
This product is available with material certification to EN 10204 2.2 1
for body and cap as standard.
2
Sizes and pipe connections 5
½" (system connection) screwed BSP or NPT.
1" (air inlet connection) screwed BSP or NPT.
3
Pressure /temperature limits
260
Temperature °C

200
150
Steam 4
100 saturation
50 curve
0
0 2 4 6 8 10 12 14 16
Pressure bar g
The product must not be used in this region.

Body design conditions PN16


PMA Maximum allowable pressure 16 bar g @ 180°C
TMA Maximum allowable temperature 260°C @ 7 bar g Materials
Minimum allowable temperature -196°C No. Part Material
Maximum operating pressure 1 Cap Brass CU ZN 39 PB2
PMO for saturated steam service 14 bar g
2 Valve Stainless steel Z 100 CD 17
TMO Maximum operating temperature 260°C @ 7 bar g
3 Valve seat Stainless steel Z15 CN 16 02
Minimum operating temperature 0°C
Note: For lower operating temperatures consult Spirax Sarco. 4 Body Brass CU ZN 39 PB2
Designed for a maximum cold hydraulic test pressure of 24 bar g 5 Gasket Stainless steel AISI 304

Dimensions/weight (approximate) in mm and kg Capacity Dp required to open vacuum breaker 4.6 mm Hg


3
Size A B (A/F) C Kv Weight
½" 55 34 34 0.52 0.35
B
2
Flow dm3 /s

1
0.9
0.8
0.7
C
0.6
Safety information, installation and maintenance
For full details see the Installation and Maintenance Instructions 0.5
(IM-P019-05) supplied with the product. 25 30 40 50 100 200 300 400 500
Installation note: Dp (mm Hg)
The VB14 vacuum breaker must be installed in a vertical position
with the system connection at the bottom. On steam systems, the How to order
vacuum breaker should be installed at the highest point in the Example: 1 off Spirax Sarco ½" VB14 vacuum breaker having
system where it will not be flooded with condensate. screwed BSP connections.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification. © Copyright 2005
VB21
Description
The VB21 is a small purpose designed vacuum breaker for general
purpose applications on condensing vapour (steam) or liquid systems.
Certification
This product is available with material certification to EN 10204 2.2
for body and cap as standard. 1
Sizes and pipe connections
½" (system connection) screwed BSP or NPT.
1" (air inlet connection) screwed BSP or NPT. 5
Pressure / temperature limits 2
400
Temperature °C

300
200
Steam
100 saturation
curve
0
0 5 10 15 20 25 4
Pressure bar g
The product must not be used in this region.

Body design conditions PN25


PMA Maximum allowable pressure 25 bar g @ 120°C
TMA Maximum allowable temperature 400°C @13 bar g
Minimum allowable temperature -48°C
Maximum operating pressure
PMO for saturated steam service 21 bar g
TMO Maximum operating temperature 400°C @ 13 bar g
Minimum operating temperature 0°C
Note: For lower operating temperatures consult Spirax Sarco.
Designed for a maximum cold hydraulic test pressure of 38 bar g

Dimensions/weight (approximate) in mm and kg Materials


Size A B (A/F) C Kv Weight No. Part Material
½" 52 36 36 0.52 0.33 1 Cap Stainless steel AISI 303
2 Valve Stainless steel AISI 440 C
4 Body Stainless steel AISI 303
B 5 Gasket Stainless steel AISI 304

Capacity Dp required to open vacuum breaker 4.6 mm Hg


3

B 2
Flow dm3 /s

1
C 0.9
0.8
0.7

Safety information, installation and maintenance 0.6


For full details see the Installation and Maintenance Instructions
(IM-P019-05) supplied with the product. 0.5
25 30 40 50 100 200 300 400 500
Installation note: Dp (mm Hg)
The VB21 vacuum breaker must be installed in a vertical position
with the system connection at the bottom. On steam systems, the How to order
vacuum breaker should be installed at the highest point in the Example: 1 off Spirax Sarco ½" VB21 vacuum breaker having
system where it will not be flooded with condensate. screwed BSP connections.

VB14 and VB21 Vacuum Breakers TI-P019-02 ST Issue 6


TI-P123-15
ST Issue 5

Cert. No. LRQ 0963008 AVC32


ISO 9001
Carbon Steel
Air Vent for Steam Systems
Description
The AVC32 is a carbon steel maintainable balanced pressure
thermostatic air vent for use on steam systems. It has an integral 1
flat strainer screen and straight connections. All pressure bearing 9
components are produced by TÜV approved suppliers in
accordance with AD-Merkblatt WO / TRD100. 2
17
Standards
This product fully complies with the requirements of the European
Pressure Equipment Directive 97 / 23 / EC. 3
18
Certification 7
This product is available with certification to EN 10204 3.1. 5
Note: All certification / inspection requirements must be stated
at the time of order placement.

Sizes and pipe connections


½", ¾" and 1" screwed BSP or NPT. 8
½", ¾" and 1" socket weld ends to BS 3799.
½", ¾" and 1" butt weld ends to EN 12 627
DN15, DN20 and DN25 standard flange to EN 1092 PN40,
ANSI B 16.5 Class 150 and 300, JIS /KS 10K and JIS /KS 20K.

Pressure / temperature limits (ISO 6552)



���
Temperature °C


���
��� Steam
saturation
��� curve
� � � � �

� �� �� �� �� �� ��
Pressure bar g

The product must not be used in this region.


The product should not be used in this region as damage
to the internals may occur.
A-B Screwed, socket weld, butt weld and flanged ANSI 300.
A-C Flanged EN 1092 PN40.
A-D Flanged JIS /KS 20K.
A-E Flanged ANSI 150.
F-G Flanged JIS /KS 10K.

Maximum body design conditions PN40


PMA Maximum allowable pressure 50 bar g @ 50°C Materials
TMA Maximum allowable temperature 400°C @ 35 bar g No. Part Material
Minimum allowable temperature -60°C DIN 17243 C22.8 (W/S 1.0460)
1 Cover Carbon steel
ASTM A105N
Maximum operating pressure
PMO 32 bar g 2 Capsule Stainless steel
for saturated steam service
TMO Maximum operating temperature 287°C @ 32 bar g 3 Valve seat Stainless steel BS 970 431 S29
Minimum operating temperature 0°C 5 Strainer screen Stainless steel AISI 304
Note: For lower operating temperatures consult Spirax Sarco 7 Cover gasket Stainless steel reinforced exfoliated graphite
Designed for a maximum cold hydraulic test pressure of 75 bar g DIN 17243 C22.8 (W/S 1.0460)
8 Body / flanges Carbon steel
ASTM A105N
Kv values 9 Cover bolts Stainless steel (M10 x 30) A2-70
Size DN15 - ½" DN20 - ¾" DN25 - 1" 17 Spring Stainless steel
Kv 0.8 0.8 0.8 18 Spacer plate Stainless steel
For conversion: Cv (UK) = Kv x 0.963 Cv (US) =Kv x 1.156

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Dimensions / weights (approximate) in mm and kg Spare parts
The spare parts available are shown in solid outline. Parts drawn in
Weight broken line are not supplied as spares.
Size A A1 B C D E
Scrd /SW /BW Flgd Available spares
½" DN15 95 150 94 64 17 37 1.4 2.9 Capsule and seat assembly set 2, 3, 17, 18
¾" DN20 95 150 94 64 19 37 1.4 3.5 Strainer screen (packet of 3) 5
1" DN25 95 160 94 64 23 37 1.5 4.1 Set of cover gaskets (packet of 3) 7

How to order spares


Always order spares by using the description given in the column
headed 'Available spares' and state the size and type of air vent.
E Withdrawal distance for seat assembly
Example: 1 - Capsule and seat assembly set for a Spirax Sarco
DN25 AVC32 air vent.

9*
(not an available spare)
C

17

A
2
A1

B 18

5
D

Safety information, installation and maintenance


For full details see the Installation and Maintenance Instructions
(IM-P123-14) supplied with the product.
Installation note:
The AVC32 is designed for installation with the capsule in a horizontal
plane with the cover at the top.
The AVC32 should be positioned at the highest point of the steam
main or plant where the air collects. The outlet should be piped to
a safe place.
For ease and maintenance, consideration should be given to fitting
isolation valves upstream and downstream of the air vent.
The air vent must not be insulated. Recommended tightening torques
Disposal or
This product is recyclable. No ecological hazard is anticipated with
the disposal of this product, providing due care is taken. Item Part Nm
mm
How to order 3 Valve seat 24 A /F 115 - 125
Example: 1 off Spirax Sarco ½" AVC32 air vent having screwed
BSP connections. 9 Cover bolts 16 A /F M10 x 30 23 - 27

AVC32 Carbon Steel Air Vent for Steam Systems TI-P123-15 ST Issue 5
Page 1 of 3

TI-P133-58
ST Issue 4

Cert. No. LRQ 0963008 M10Si ISO


ISO 9001
Ball Valve
DN¼" to DN2½"

Description Sizes and pipe connections


The M10Si ISO three-piece body ball valve has been designed ¼", ", ½", ¾", 1", 1¼", 1½", 2", (2½" only available with reduced bore).
for use as an isolating valve, not a control valve, has a lockable Screwed BSP, BSPT, NPT, BW, SW full bore and reduced bore.
handle as standard and can be serviced without removal from DN15 to DN50 (DN65 only available with reduced bore).
the pipeline (screwed and welded versions only). It can be used Flanged PN40, ANSI 150 and ANSI 300 full bore and reduced bore.
for steam and other industrial fluids for services ranging from
vacuum to the higher temperatures and pressures.
Pressure / temperature limits
ISO mounting A
The integral ISO body mounting allows the valve to be automated ���
without losing seal integrity, as the body does not require
disassembly. Manual to remote control may therefore be easily ���
Temperature °C

accomplished by the ISO range of Spirax Sarco ball valves. ���


Available types ��� Steam
M10Si2_ _ ISO Zinc plated carbon steel body, PDR 0.8 seats. saturation
�� curve
M10Si3_ _ ISO Stainless steel body, PDR 0.8 seats. �
��� B C
M10Si4_ _ ISO Complete stainless steel, PDR 0.8 seats.
� �� �� �� �� ���
Note: The nomenclature will be followed with either FB (full bore) Pressure bar g
or RB (reduced bore).
Standards The product must not be used in this region.
This product fully complies with the requirements of the
European Pressure Equipment Directive 97 / 23 / EC and carries A - B 2" FB and 2½" RB only
the mark when so required. A - C ¼" - 1½" FB, RB and 2" RB
Certification Note: The flange standard may restrict the maximum operating
This product is available with certification to EN 10204 3.1. pressure. Please check with Spirax Sarco.
Note: All certification / inspection requirements must be stated
at the time of order placement.
PMA Maximum allowable pressure 100 bar g @ 60°C
Options TMA Maximum allowable temperature 260°C @ 0 bar g
• Self-venting ball. Minimum allowable temperature -29°C
• Extended stems 50 mm (2") and 100 mm (4") to allow full insulation.
• Oval handle for confined spaces. Ideal for trap modules. Maximum operating pressure
PMO 17.5 bar g
for saturated steam service
Technical data TMO Maximum operating temperature 260°C @ 0 bar g
Flow characteristic Modified linear Minimum operating temperature -29°C
Port Full and reduced bore versions Note: For lower operating temperatures consult Spirax Sarco
Leakage test procedure to ISO 5208 (Rate A) / EN 12266-1 (Rate A) PMX Maximum differential pressure is limited to the PMO
Antistatic device Complies with ISO 7121 and BS 5351 Designed for a maximum cold hydraulic test pressure of 150 bar g

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Page 2 of 3

14 12 21 18 11 4 9, 20 18

23
8
16
6, 7, 22
15
3
2
1
5
19

Materials
No. Part Material
M10Si2 ISO Zinc plated carbon steel ASTM A105
1 Body M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
M10Si2 ISO Zinc plated carbon steel ASTM A105
2 Cap M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
3 Ball Stainless steel AISI 316
4 Stem Stainless steel AISI 316
5 Seat Carbon / graphite reinforced PTFE PDR 0.8
6 Stem seal Reinforced PTFE antistatic
M10Si2 ISO
Zinc plated carbon steel SAE 1010
7 Separator M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
8 Belleville washer Stainless steel AISI 301
M10Si2 ISO
Zinc plated carbon steel SAE 1010
9 Nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
10 Name-plate - DN (Not shown) Stainless steel AISI 430
M10Si2 ISO
Zinc plated carbon steel SAE 1010
11 Stem nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
12 Lever M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
13 Name-plate (Not shown) Stainless steel AISI 430
14 Grip Vinyl
M10Si2 ISO
Zinc plated carbon steel Grade 5
15 Bolts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
16 Nuts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
17 Studs M10Si4 ISO Stainless steel AISI 316
Note: Item 17 can not be shown as it is only applicable to welded versions
M10Si2 ISO
Zinc plated carbon steel SAE 12L 14
18 Stop screw M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
19 Body/cap gasket 'O' ring EPDM geothermal
20 Nut locker Stainless steel AISI 316
M10Si2 ISO
Zinc plated carbon steel SAE 1010
21 Lockable handle M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
22 Stem seal PEEK
23 Lock-plate Stainless steel AISI 316

M10Si ISO Ball Valve DN¼" to DN2½" TI-P133-58 ST Issue 4


Page 3 of 3

Dimensions (approximate) in mm Kv values


Reduced bore Size ¼" " ½" ¾" 1" 1¼" 1½" 2" 2½"
Size A A1 A2 A3 B2 B3 C2 C3 D D1 D2 E Reduced bore 2.5 2.5 6 10 27 49 70 103 168
¼" 56 52 - - 130 - 63 - 22 - - 8 Full bore 2.5 6.8 17 36 58 89 153 205 -
" 56 52 - - 130 - 63 - 22 - - 8 For conversion Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
½" 63 52 108 130 130 145 66 81 24 89 95 11
¾" 68 60 117 150 130 145 69 84 26 98 105 14 Operating torque (N m)
1" 86 84 127 160 162 162 100 100 31 108 115 21 Size ¼" " ½" ¾" 1" 1¼" 1½" 2" 2½"
1¼" 99 94 140 180 162 162 104 104 37 118 140 25 Reduced bore 3.25 3.25 3.25 5.50 13.25 20 50 60 75
1½" 108 102 165 200 185 185 112 112 41 127 150 31 Full bore 3.25 3.25 5.50 13.25 20 50 60 75 -
2" 124 118 178 230 185 185 120 120 48 152 165 38 The indicated torque values are for valves frequently operated,
2½" 152 152 - - 250 - 140 - 57 - - 51 that are submitted to a maximum differential pressure of 40 bar.
Valves that are subject to long static periods, may require greater
Full bore break-out torque.
Size A A1 A2 A3 B2 B3 C2 C3 D D1 D2 E
¼" 56 58 - - 130 - 63 - 22 - - 8 Safety information, installation and maintenance
" 63 60 - - 130 - 66 - 24 - - 11 For full details see the Installation and Maintenance Instructions
supplied with the product.
½" 68 64 - 130 130 145 69 84 26 - 95 14
¾" 86 84 - 150 162 162 100 100 31 - 105 21
1" 99 98 - 160 162 162 104 104 37 - 115 25 How to order example:
1 off Spirax Sarco ½" screwed BSP M10Si2FB ISO ball valve.
1¼" 108 106 - 180 185 185 112 112 41 - 140 31
1½" 124 124 - 200 185 185 120 120 48 - 150 38
2" 152 152 - 230 250 250 140 140 57 - 165 51 Spare parts
The spare parts available are shown in solid outline. Parts drawn
in broken line are not supplied as spares.
Weights (approximate) in kg
Available spares
Size Reduced bore Full bore
Scrd /BW/SW PN40 ANSI 150 Scrd /BW/SW PN40 Seat, seals and body gasket set 5, 6, 19, 22
¼" 0.65 - - 0.65 - How to order spares
" 0.65 - - 0.72 - Always order spares by using the description given in the column
headed 'Available spares' and state the size and type of ball valve.
½" 0.72 2.30 1.77 0.95 2.60 Example: 1 - Seat, seals and body gasket set for a Spirax Sarco
¾" 0.95 3.20 2.35 1.60 3.80 ½" M10Si2FB ISO ball valve.
1" 1.60 4.20 3.47 2.05 4.70
1¼" 2.05 5.70 4.47 2.75 6.40
1½" 2.75 6.80 5.96 4.25 8.30
2" 4.25 9.50 9.16 7.50 12.80
2½" 7.50 - - - -

B2, B3

C2,
C3

D1, ØE
D2 22
D

6 6
A, A1

A2, A3
A: Scrd and BW
A1: SW
A2: Flanged ANSI 150
A3: Flanged PN40
B2: Scrd, BW and SW
B3: Flanged PN40 and ANSI 150
C2: Scrd, BW and SW
C3: Flanged PN40 and ANSI 150
D: Scrd, BW and SW
D1: Flanged ANSI 150
D2: Flanged PN40
E: All versions 19 5 5 19

M10Si ISO Ball Valve DN¼" to DN2½" TI-P133-58 ST Issue 4


Page 1 of 10

TI-P137-18
ST Issue 3

Cert. No. LRQ 0963008


ISO 9001
BSAT and BSA
Bellows Sealed Stop Valves

BSA6T shown

Description
A range of sealed, in-line stop valves having twin ply bellows as standard throughout the range. These valves have been designed for
use on steam, gas, liquid, condensate and water systems.
The standard BSAT range comes complete with throttling plug and locking device.
The alternative BSA range has a flat disc.
The Tables on page 2 clearly display the available sizes, pipeline connections and available options for the standard and alternative
ranges.

Standards
The product fully complies with the requirements of the European Pressure Equipment Directive 97 / 23 / EC and carries the mark when
so required.

Certification
The BSA1 and BSA1T is available with a manufacturer's Typical Test Report.
The BSA2, BSA2T, BSA3 and BSA3T is available with certification to EN 10204 3.1. Note: All certification / inspection requirements must
be stated at the time of order placement.

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2008
Page 2 of 10

Range and options


Standard BSAT range - complete with throttling plug and locking device
Stainless Stainless steel /
Material Cast iron SG iron Cast steel
steel cast steel

Model and BSA1T BSA2T BSA3T BSA6T BSA64T


connections
PN16 KS 10 PN16 PN25 PN25 PN40 ANSI 150 ANSI 300 KS 20 PN40 PN40
DN15 • • • • • • • • • •
DN20 • • • • • • • • • •
DN25 • • • • • • • • • •
DN32 • • • • • • •
DN40 • • • • • • • • • •
DN50 • • • • • • • • • •
Sizes DN65 • • • • • • •
DN80 • • • • • • • • • •
DN100 • • • • • • • • • •
DN125 • • • • •
DN150 • • • • • •
DN200 • • • • • •
DN250 •

DN15 • • • • • • • • • •
DN20 • • • • • • • • • •
DN25 • • • • • • • • • •
Optional DN32 • • • • • •
R-PTFE
DN40 • • • • • • • • • •
soft
seat DN50 • • • • • • • • • •
DN65 • • • • • •
DN80 • • • • • • • • • •
DN100 • • • • • • • • • •

Alternative BSA range - complete with flat disc option


Stainless Stainless steel /
Material Cast iron SG iron Cast steel
steel cast steel

Model and BSA1 BSA2 BSA3


connections PN16 KS 10 PN16 PN25 PN25 PN40 ANSI 150 ANSI 300 KS 20
DN125 • • • • •
DN150 • • • • • • •
Sizes
DN200 • • • • • • •
DN250 •

DN125 • •
Optional DN150 • • •
balancing
disc DN200 • • • • • • •
DN250 •

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 3 of 10

Dimensions /weights
(approximate) in mm and kg

Weight
A B C BSA1
Size BSA1T BSA3 BSA3 BSA3 BSA6T
PN JIS / KS JIS / KS ANSI ANSI BSA2 (DIN) (ANSI) ANSI 300 BSA64T
10K 20K 150 300 BSA2T ANSI 150 JIS/KS 20K PN40

DN15 130 133 152 108 152 205 125 4 4 5 6 4

DN20 150 153 178 117 178 205 125 4 5 6 7 5

DN25 160 163 200 127 203 217 125 5 6 8 9 6

DN32 180 183 - - - 217 125 7 8 - - 8

DN40 200 203 224 165 229 243 200 10 11 10 11 11

DN50 230 229 259 203 267 243 200 12 14 12 15 14

DN65 290 293 - - - 263 200 16 19 - - 19

DN80 310 309 304 241 317 287 200 21 26 25 29 26

DN100 350 349 340 292 356 383 315 36 44 41 49 44

DN125 400 395 - - - 416 315 52 64 - - -

DN150 480 479 428 - 445 450 315 75 88 - 94 -


DN200 600 592 537 - 559 622 500 145 180 - 193 -

DN250 730 - - - - 763 500 *180 - - - -

*(BSA2T / BSA2 only)

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 4 of 10

Seat leakage
Disc to seat shut-off conforms to EN 12266-1 Rate 1 leakage and ISO 5208 Rate A. Disc to seat shut-off for BSA3 (ANSI) conforms to
API 598 no leakage.

Kv values - all options


DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100 DN125 DN150 DN200 DN250
Size
(½") (¾") (1") (1¼") (1½") (2") (2½") (3") (4") (5") (6") (8") (10")
Kv 4 7 12 19 30 47 77 120 193 288 410 725 1 145

For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156


Note: For Kv values and flow characteristic values of the BSA1T, BSA2T and BSA3T see the next section 'BSAT flow data'.

BSAT flow data


BSAT valve
Size DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100 DN125 DN150 DN200 DN250
Hand-
Kv values for given handwheel rotations tested to EN 60534-2-3
wheel
Water at 20°C
rotations
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0.5 1.2 1.2 1.4 2.2 4.4 4.1 5.6 10.4 12.0 21 28 66 110
1 1.7 1.7 2.0 3.7 5.0 5.0 7.0 11.5 14.3 23 30 81 140
1.5 2.7 2.9 2.9 5.0 5.5 6.0 9.2 13.6 24.5 26 33 97 150
2 3.6 4.0 4.6 7.9 7.6 7.2 11.6 16.3 34.1 42 46 111 165
2.5 4.4 5.3 6.4 10.6 11.0 9.7 12.4 18.5 59.6 67 65 149 190
3 5.4 6.6 8.5 13.8 14.7 14.1 13.0 21.1 86.2 94 90 199 225
4 10.6 17.0 22.6 24.4 25.2 24.5 123.0 140 152 302 330
4.5 11.2 18.3 24.4 29.4 32.5 29.0 139.0 181 177 355 451
5 11.9 19.6 27.2 37.0 43.6 39.1 164.1 185 216 403 460
6 28.9 46.2 60.2 61.0 179.0 220 264 455 600
6.5 29.1 47.0 63.0 69.0 186.0 230 288 480 641
6.7 29.3 47.2 64.3 73.0 235 293 487 656
7 65.9 78.0 241 305 495 678
8 71.2 90.0 259 337 507 738
8.5 74.6 92.0 348 522 760
9.5 99.0 369 793
10 101.6 805
10.7 827

To convert Kv to volume flowrate in m³ / h:- Note: The maximum recommended differential pressure in
throttling function:
= Kv x  P DN15 - DN80 2.0 bar
Where: DN100 - DN125 1.5 bar
= Volume flow in cubic m/h DN150 1.0 bar
P = Pressure drop in bar DN200 - DN250 0.8 bar
If the BSAT is used above these quoted figures, increased noise
and vibration may be experienced.

The graphs below show handwheel rotation and flow characteristic with water at 20°C:

BSAT - DN15 BSAT - DN20


� �
� �
Kvr values

Kvr values

� �



� �
� �
� �
� � � � � � � �
Handwheel rotations Handwheel rotations

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 5 of 10

BSAT - DN25 BSAT - DN32


�� ��
��
��
Kvr values

Kvr values

� ��



� �
� � � � � � � � � � � �
Handwheel rotations Handwheel rotations

BSAT - DN40 BSAT - DN50


�� ��
�� ��
Kvr values

Kvr values
��
��
��
��
��
� ��
� �
� � � � � � � ��� � � � � � � � ���
Handwheel rotations Handwheel rotations

BSAT - DN65 BSAT - DN80


�� ���
��
��
Kvr values

Kvr values

��
�� ��
��
��
��
� �
� � � � ��� � � � � � ��
Handwheel rotations Handwheel rotations

BSAT - DN100 BSAT - DN125


��� ���
���
���
Kvr values

Kvr values

���
��� ���
���
��
��
� �
� � � � � � ��� � � � � �
Handwheel rotations Handwheel rotations

BSAT - DN150 BSAT - DN200


��� ���

���
Kvr values

Kvr values

���
���
���
���
� �
� � � � � ��� � � � � ���
Handwheel rotations Handwheel rotations

BSAT - DN250 Typical standard flat disc for the


��� BSA1, BSA2 and BSA3
���
Kvr values

���
��
% Flow

��� ��
��
� ��
� � � � � ����

Handwheel rotations � �� �� �� �� ���
% Handwheel rotations

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 6 of 10

Materials for the BSA1T, BSA2T, BSA3T and BSA1, BSA2, BSA3
BSA1T BSA2T BSA3T and BSA3
No. Part and and
BSA1 BSA2 DIN ANSI
Cast iron SG iron Cast steel Cast steel
1 Body
EN-GJS-250 EN-GJS-400-18-LT 1.0619+N (GSC 25N) ASTM A 216 WCB
Steel (DN15 - DN80) Forged steel (DN15- DN80)
SG iron DIN 17243 C 22.8 ASTM A 105
2 Bonnet
EN-GJS-400-18-LT Steel (DN100 - DN200) Cast steel (DN100- DN200)
1.0619+N (GSC 25N) ASTM A 216 WCB
3 Seat Stainless steel AISI 420
Metal Stainless steel DIN 17440 X30 Cr13
4 Disc Disc Stainless steel DIN 17440 X30 Cr13
Soft seat
Insert R-PTFE 25% carbon filled
5 Bellows Stainless steel DIN 17440 X6 Cr Ni Ti 1810
6 Stem Stainless steel AISI 420
7 Handwheel Pressed steel BS 1449 CR4
8 Stem packing Graphite
Bonnet studs Steel DIN 17420 24 Cr Mo 5 Steel ASTM A 193 B7
9 Bonnet nuts Steel DIN 17420 Ck 35 Steel ASTM A 192 2 H
Bonnet bolts Steel DIN 931 Gr. 5.6
10 Body / bonnet gasket Graphite laminated with stainless steel insert
DN15 - DN80 Steel M8 x 14 mm BS 3692 Gr. 8.8
Locking
11 screw DN100 - DN150 Steel M8 x 20 mm BS 3692 Gr. 8.8
DN200 - DN250 Steel M12 x 20 mm BS 3692 Gr. 8.8

Stroke limiter for throttling versions


The handwheel nut on the BSA1T,
BSA2T and BSA3T has a threaded BSAT BSA
hole for provision of a stroke limiter.
Customer to supply standard nuts and Protection
bolts as indicated in the table below. cap
Size Hexagon bolt
DN15 - DN80 M8 x 50 mm
7
DN100 - DN150 M12 x 75 mm
DN200 - DN250 M12 x 100 mm
11
Stroke
limiter
Handwheel BSAT
nut 6

8
9
11
2
5
10
1
DN150
shown

Optional balancing disc assembly


25 bar P DN125
Used 17 bar P DN150 6"
above 10 bar P DN200 8"
6 bar P DN250 (BSA2 only)
3 4

Optional soft sealing disc

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 7 of 10

Materials for the BSA6T and BSA64T


No. Part BSA6T BSA64T
Stainless steel Stainless steel
1 Body
EN 10213 1.4408 or ASTM A351 CF8M EN 10213 1.4408 or ASTM A351 CF8M
Stainless stel Carbon steel DN15 - DN80 DIN 117243 C22.8
2 Bonnet EN 10213 1.4581 Carbon steel DN100 10619+N (GSC 25N)
3 Seat Stainless steel EN 10213 1.4408 or ASTM A351 CF8M
DN15 - DN40 Stainless steel EN 10088 1.4571
4 Disc
DN50 - DN100 Stainless steel EN 100222 1.4571
5 Bellows Stainless steel DIN 17440 1.4571
6 Stem Stainless steel EN 10088 1.4571
7 Handwheel Pressed steel BS 1449 CR4
8 Stem packing Graphite
Bonnet studs Stainless steel A4-70
9
Bonnet nuts Stainless steel A4
10 Body / bonnet gasket Graphite laminated with stainless steel insert
DN15 - DN80 Steel M8 x 14 mm A2-70
Locking
11 screw DN100 - DN150 Steel M8 x 20 mm A2-70
DN200 - DN250 Steel M12 x 20 mm A2-70

Stroke limiter for throttling versions


The handwheel nut on the BSA6T and
BSA64T has a threaded hole for Protection
provision of a stroke limiter. Customer cap
to supply standard nuts and bolts as
indicated in the table below.
Size Hexagon bolt 7
DN15 - DN80 M8 x 50 mm
DN100 - DN150 M12 x 75 mm
DN200 - DN250 M12 x 100 mm

Stroke
limiter
Handwheel BSAT BSAT
nut

11

8
9

10
1

3 4

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 8 of 10

Product Key: The product must not be used in this region.


Maximum permissible differential pressure in throttling function:
DN15 - DN80 2.0 bar DN150 1.0 bar
limitations
Note: PMX Maximum differential pressure is limited to the PMO. DN100 - DN125 1.5 bar DN200 - DN250 0.8 bar

BSA1T and BSA1


B
���

Temperature °C
A
���
A - A Flanged JIS / KS 10K
Steam B - B Flanged PN16
��� saturation
curve
A B

� � � � � �� �� �� ��
Pressure bar g

Body design conditions PN16 JIS / KS 10K


PMA - Maximum allowable pressure 16 bar g 14 bar g
TMA - Maximum allowable temperature 300°C 220°C
PMO - Maximum operating pressure for saturated steam service 12.9 bar g 11 bar g
Soft seat 230°C 220°C
TMO - Maximum operating temperature
Metal seat 300°C 220°C
Minimum operating temperature -10°C -10°C
Designed for a maximum cold hydraulic test pressure of: 24 bar g 20 bar g

BSA2T and BSA2 PN16 PN25


��� ���
��� ���
Temperature °C
Temperature °C

��� ���
Steam Steam
��� ��� saturation
saturation
curve curve
� �
� � � � � �� �� �� �� � � �� �� �� ��
Pressure bar g Pressure bar g
Body design conditions PN16 PN25
PMA - Maximum allowable pressure 16 bar g 25 bar g
TMA - Maximum allowable temperature 350°C 350°C
PMO - Maximum operating pressure for saturated steam service 14.7 bar g 22.3 bar g
Soft seat 230°C 230°C
TMO - Maximum operating temperature
Metal seat 350°C 350°C
Minimum operating temperature -10°C -10°C
Designed for a maximum cold hydraulic test pressure of: 24 bar g 38 bar g

BSA3T and BSA3 (DIN) PN25, DN200 PN40, DN15 - DN150


��� ���
Temperature °C

Temperature °C

��� ���

��� ���
Steam Steam
��� saturation ��� saturation
curve curve
� �
� � �� �� �� �� � � �� �� �� �� �� �� ��
Pressure bar g Pressure bar g
Body design conditions PN25, DN200 PN40, DN15 - DN150
PMA - Maximum allowable pressure 25 bar g 40 bar g
TMA - Maximum allowable temperature 400°C 400°C
PMO - Maximum operating pressure for saturated steam service 23.2 bar g * 30.4 bar g
Soft seat 230°C 230°C
TMO - Maximum operating temperature
Metal seat 400°C 400°C
Minimum operating temperature -10°C -10°C
Designed for a maximum cold hydraulic test pressure of: 38 bar g 60 bar g
* Maximum operating pressure is limited to 27 bar g for the soft seat version only

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 9 of 10

Product Key: The product must not be used in this region.


Maximum permissible differential pressure in throttling function:
DN15 - DN80 2.0 bar DN150 1.0 bar
limitations
Note: PMX Maximum differential pressure is limited to the PMO. DN100 - DN125 1.5 bar DN200 - DN250 0.8 bar

BSA3T and BSA3 (ANSI)


���
C
Temperature °C ���
C - D Flanged ANSI 150
��� C - E Flanged JIS / KS 20K
Steam C - F Flanged ANSI 300
��� saturation
D curve E F

� �� �� �� �� ��
Pressure bar g

Body design conditions ANSI 150 ANSI 300 JIS /KS 20K
PMA - Maximum allowable pressure 19.6 bar g 51 bar g 34 bar g
TMA - Maximum allowable temperature 425°C 425°C 425°C
PMO - Maximum operating pressure for saturated steam service 14 bar g *41.6 bar g *30.7 bar g
Soft seat 230°C 230°C 230°C
TMO - Maximum operating temperature
Metal seat 425°C 425°C 425°C
Minimum operating temperature 0°C 0°C 0°C
Designed for a maximum cold hydraulic test pressure of: 31 bar g 77 bar g 50 bar g
* Maximum operating pressure is limited to 27 bar g for the soft seat version only

BSA6T and BSA64

���
Temperature °C

���
���
Steam
��� saturation
curve

���
� �� �� �� ��
Pressure bar g

Body design conditions PN40


PMA - Maximum allowable pressure 40 bar g @ 50°C
TMA - Maximum allowable temperature 400°C @ 25 bar g
Minimum allowable temperature -10°C
Metal seat 29.8 bar g @ 236°C
PMO - Maximum operating pressure for saturated steam service
Soft seat 27.0 bar g @ 230°C
Metal seat 400°C @ 25.6 bar g
TMO - Maximum operating temperature
Soft seat 230°C @ 27.0 bar g
Minimum operating temperature -10°C
On / off function Limited to the PMO
PMX - Maximum differential pressure DN15 - DN80 2 bar
Throttling function
DN100 1.5 bar
Designed for a maximum cold hydraulic test pressure of: 60 bar g

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 10 of 10

Safety information, installation and maintenance


For full details see the Installation and Maintenance Instructions (IM-P137-02) supplied with the product.
Installation note: Install in the direction of flow given by the arrow on the body with the handwheel in a suitable position.
Disposal: These products are recyclable. No ecological hazard is anticipated with the disposal of these products, providing due care is taken.

How to order
Example: 1 off DN25 Spirax Sarco type BSA2T bellows sealed stop valve, flanged PN16 or PN25.
Note: Should the differential pressure exceed those listed against the respective sizes in the table below, then please ensure balancing
discs are specified for use in the valves (see illustration overleaf).

Size DN125 DN150 DN200 DN250


Differential pressure (bar) 25 17 10 6

Spare parts
The spare parts are shown in heavy outline. Parts drawn in broken
line are not supplied as spares.
Available spares
Body/bonnet gasket and stem packing 10, 8 (2 off)
Stem and bellows assembly (state if BSAT or BSA) 6, 5
Disc (and optional disc where fitted) -
state full description of the valve 4

How to order spares


Please note: for customer convenience spares are supplied in kits
to ensure all the appropriate replacement parts are supplied to
carry out a specific maintenance task. e.g. when a stem/bellows
assembly is ordered, parts (10), (8) and (6, 5) will be included in
the kit.
Always order spares by using the description given in 'Available
spares' and state the size and type of stop valve. 8
Example: 1 - Body / bonnet gasket and stem packing for a DN15
Spirax Sarco BSA2T PN16 bellows sealed stop valve.

BSAT 6
shown

10

5
10

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 1 of 3

TI-P133-58
ST Issue 4

Cert. No. LRQ 0963008 M10Si ISO


ISO 9001
Ball Valve
DN¼" to DN2½"

Description Sizes and pipe connections


The M10Si ISO three-piece body ball valve has been designed ¼", ", ½", ¾", 1", 1¼", 1½", 2", (2½" only available with reduced bore).
for use as an isolating valve, not a control valve, has a lockable Screwed BSP, BSPT, NPT, BW, SW full bore and reduced bore.
handle as standard and can be serviced without removal from DN15 to DN50 (DN65 only available with reduced bore).
the pipeline (screwed and welded versions only). It can be used Flanged PN40, ANSI 150 and ANSI 300 full bore and reduced bore.
for steam and other industrial fluids for services ranging from
vacuum to the higher temperatures and pressures.
Pressure / temperature limits
ISO mounting A
The integral ISO body mounting allows the valve to be automated ���
without losing seal integrity, as the body does not require
disassembly. Manual to remote control may therefore be easily ���
Temperature °C

accomplished by the ISO range of Spirax Sarco ball valves. ���


Available types ��� Steam
M10Si2_ _ ISO Zinc plated carbon steel body, PDR 0.8 seats. saturation
�� curve
M10Si3_ _ ISO Stainless steel body, PDR 0.8 seats. �
��� B C
M10Si4_ _ ISO Complete stainless steel, PDR 0.8 seats.
� �� �� �� �� ���
Note: The nomenclature will be followed with either FB (full bore) Pressure bar g
or RB (reduced bore).
Standards The product must not be used in this region.
This product fully complies with the requirements of the
European Pressure Equipment Directive 97 / 23 / EC and carries A - B 2" FB and 2½" RB only
the mark when so required. A - C ¼" - 1½" FB, RB and 2" RB
Certification Note: The flange standard may restrict the maximum operating
This product is available with certification to EN 10204 3.1. pressure. Please check with Spirax Sarco.
Note: All certification / inspection requirements must be stated
at the time of order placement.
PMA Maximum allowable pressure 100 bar g @ 60°C
Options TMA Maximum allowable temperature 260°C @ 0 bar g
• Self-venting ball. Minimum allowable temperature -29°C
• Extended stems 50 mm (2") and 100 mm (4") to allow full insulation.
• Oval handle for confined spaces. Ideal for trap modules. Maximum operating pressure
PMO 17.5 bar g
for saturated steam service
Technical data TMO Maximum operating temperature 260°C @ 0 bar g
Flow characteristic Modified linear Minimum operating temperature -29°C
Port Full and reduced bore versions Note: For lower operating temperatures consult Spirax Sarco
Leakage test procedure to ISO 5208 (Rate A) / EN 12266-1 (Rate A) PMX Maximum differential pressure is limited to the PMO
Antistatic device Complies with ISO 7121 and BS 5351 Designed for a maximum cold hydraulic test pressure of 150 bar g

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Page 2 of 3

14 12 21 18 11 4 9, 20 18

23
8
16
6, 7, 22
15
3
2
1
5
19

Materials
No. Part Material
M10Si2 ISO Zinc plated carbon steel ASTM A105
1 Body M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
M10Si2 ISO Zinc plated carbon steel ASTM A105
2 Cap M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
3 Ball Stainless steel AISI 316
4 Stem Stainless steel AISI 316
5 Seat Carbon / graphite reinforced PTFE PDR 0.8
6 Stem seal Reinforced PTFE antistatic
M10Si2 ISO
Zinc plated carbon steel SAE 1010
7 Separator M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
8 Belleville washer Stainless steel AISI 301
M10Si2 ISO
Zinc plated carbon steel SAE 1010
9 Nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
10 Name-plate - DN (Not shown) Stainless steel AISI 430
M10Si2 ISO
Zinc plated carbon steel SAE 1010
11 Stem nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
12 Lever M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
13 Name-plate (Not shown) Stainless steel AISI 430
14 Grip Vinyl
M10Si2 ISO
Zinc plated carbon steel Grade 5
15 Bolts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
16 Nuts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
17 Studs M10Si4 ISO Stainless steel AISI 316
Note: Item 17 can not be shown as it is only applicable to welded versions
M10Si2 ISO
Zinc plated carbon steel SAE 12L 14
18 Stop screw M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
19 Body/cap gasket 'O' ring EPDM geothermal
20 Nut locker Stainless steel AISI 316
M10Si2 ISO
Zinc plated carbon steel SAE 1010
21 Lockable handle M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
22 Stem seal PEEK
23 Lock-plate Stainless steel AISI 316

M10Si ISO Ball Valve DN¼" to DN2½" TI-P133-58 ST Issue 4


Page 3 of 3

Dimensions (approximate) in mm Kv values


Reduced bore Size ¼" " ½" ¾" 1" 1¼" 1½" 2" 2½"
Size A A1 A2 A3 B2 B3 C2 C3 D D1 D2 E Reduced bore 2.5 2.5 6 10 27 49 70 103 168
¼" 56 52 - - 130 - 63 - 22 - - 8 Full bore 2.5 6.8 17 36 58 89 153 205 -
" 56 52 - - 130 - 63 - 22 - - 8 For conversion Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
½" 63 52 108 130 130 145 66 81 24 89 95 11
¾" 68 60 117 150 130 145 69 84 26 98 105 14 Operating torque (N m)
1" 86 84 127 160 162 162 100 100 31 108 115 21 Size ¼" " ½" ¾" 1" 1¼" 1½" 2" 2½"
1¼" 99 94 140 180 162 162 104 104 37 118 140 25 Reduced bore 3.25 3.25 3.25 5.50 13.25 20 50 60 75
1½" 108 102 165 200 185 185 112 112 41 127 150 31 Full bore 3.25 3.25 5.50 13.25 20 50 60 75 -
2" 124 118 178 230 185 185 120 120 48 152 165 38 The indicated torque values are for valves frequently operated,
2½" 152 152 - - 250 - 140 - 57 - - 51 that are submitted to a maximum differential pressure of 40 bar.
Valves that are subject to long static periods, may require greater
Full bore break-out torque.
Size A A1 A2 A3 B2 B3 C2 C3 D D1 D2 E
¼" 56 58 - - 130 - 63 - 22 - - 8 Safety information, installation and maintenance
" 63 60 - - 130 - 66 - 24 - - 11 For full details see the Installation and Maintenance Instructions
supplied with the product.
½" 68 64 - 130 130 145 69 84 26 - 95 14
¾" 86 84 - 150 162 162 100 100 31 - 105 21
1" 99 98 - 160 162 162 104 104 37 - 115 25 How to order example:
1 off Spirax Sarco ½" screwed BSP M10Si2FB ISO ball valve.
1¼" 108 106 - 180 185 185 112 112 41 - 140 31
1½" 124 124 - 200 185 185 120 120 48 - 150 38
2" 152 152 - 230 250 250 140 140 57 - 165 51 Spare parts
The spare parts available are shown in solid outline. Parts drawn
in broken line are not supplied as spares.
Weights (approximate) in kg
Available spares
Size Reduced bore Full bore
Scrd /BW/SW PN40 ANSI 150 Scrd /BW/SW PN40 Seat, seals and body gasket set 5, 6, 19, 22
¼" 0.65 - - 0.65 - How to order spares
" 0.65 - - 0.72 - Always order spares by using the description given in the column
headed 'Available spares' and state the size and type of ball valve.
½" 0.72 2.30 1.77 0.95 2.60 Example: 1 - Seat, seals and body gasket set for a Spirax Sarco
¾" 0.95 3.20 2.35 1.60 3.80 ½" M10Si2FB ISO ball valve.
1" 1.60 4.20 3.47 2.05 4.70
1¼" 2.05 5.70 4.47 2.75 6.40
1½" 2.75 6.80 5.96 4.25 8.30
2" 4.25 9.50 9.16 7.50 12.80
2½" 7.50 - - - -

B2, B3

C2,
C3

D1, ØE
D2 22
D

6 6
A, A1

A2, A3
A: Scrd and BW
A1: SW
A2: Flanged ANSI 150
A3: Flanged PN40
B2: Scrd, BW and SW
B3: Flanged PN40 and ANSI 150
C2: Scrd, BW and SW
C3: Flanged PN40 and ANSI 150
D: Scrd, BW and SW
D1: Flanged ANSI 150
D2: Flanged PN40
E: All versions 19 5 5 19

M10Si ISO Ball Valve DN¼" to DN2½" TI-P133-58 ST Issue 4


TI-P163-01
ST Issue 6

Cert. No. LRQ 0963008 Fig 12


ISO 9001
SG Iron
Strainer
Description
The Fig 12 is an SG iron screwed Y-type strainer. The standard Size ½" to 2"
stainless steel screen is 0.8 mm perforations. As options, other
perforations and mesh sizes are available as well as monel screens.
The strainer cap can be drilled and tapped for blowdown and drain
valves if required.

Standards
This product fully complies with the requirements of the European
Pressure Equipment Directive 97 / 23 / EC.

Certification
This product is available with a manufacturers' Typical Test Report.
Note: All certification / inspection requirements must be stated at
the time of order placement. 4
Sizes and pipe connections
½", ¾", 1", 1¼", 1½", 2", 2½" and 3" screwed BSP or NPT.

Optional extras
Strainer screens 1
Perforations 1.6, 3 mm
Stainless steel screen
Mesh 40, 100, 200
Perforations 0.8, 3 mm
Monel
Mesh 100 3
Blowdown or drain valve connections. 2
The cap can be drilled to the following sizes to enable a blowdown
or drain valve to be fitted.
Strainer size Blowdown valve Drain valve
Size 2½" and 3"
½" ¼" ¼"
¾" and 1" ½" ½"
1¼" and 1½" 1" ¾"
2" to 3" 1¼" ¾"

Pressure / temperature limits


���
Temperature °C

��� 4
���
Steam 1
��� saturation
�� curve

� � �� �� �� ��
Pressure bar g
The product must not be used in this region.
3
2
Body design conditions PN25 6
PMA Maximum allowable pressure 25 bar g @ 120°C 5
TMA Maximum allowable temperature 260°C @ 19.5 bar g
Minimum allowable temperature -10°C Materials
No. Part Material
Maximum operating pressure
PMO 21 bar g 1 Body SG iron DIN 1693 GGG 40
for saturated steam service
TMO Maximum operating temperature 260°C @ 19.5 bar g 2 Cap SG iron DIN 1693 GGG 40
3 Cap gasket Reinforced exfoliated graphite
½" to 2" -10°C
Minimum operating temperature 4 Strainer screen Stainless steel 316L
2½" and 3" 0°C
Note: For lower operating temperatures consult Spirax Sarco 5 Bolt Carbon steel BS 3692 Gr. 8.8
Designed for a maximum cold hydraulic test pressure of 38 bar g 6 Washer Carbon steel BS 4320 TI Form A

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Kv values For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
Size ½" ¾" 1" 1¼" 1½" 2" 2½" 3"
Perforations 0.8, 1.6 and 3 mm 3.6 11 15.5 26 41 68 82 115
Mesh 40 and 100 3.6 11 15.5 26 41 68 82 115
Mesh 200 3.6 9 13.0 21 35 55 66 93

Dimensions / weights (approximate) in mm and kg Spare parts


The spare parts available are shown in solid outline. Parts drawn
Screening in broken line are not supplied as spares.
Size A B C D area cm² Weight
½" 87 55 79 32 25 0.47 Available spares
¾" 110 65 93 36 42 0.77 Strainer screen 4
(state material, size of perforations or mesh and size of strainer)
1" 125 78 110 48 71 1.40
Cap gasket (packet of 3) 3
1¼" 155 103 140 60 135 2.15
1½" 190 115 153 65 161 3.30 How to order spares
Always order spares by using the description given in the column
2" 230 140 177 76 251 5.10 headed 'Available spares' and state the size and type of strainer
2½" 274 177 230 94 406 7.30 and perforation or mesh required.
Example: 1 - Strainer screen, stainless steel having 0.8 mm
3" 280 183 237 105 406 7.50 perforations for a 1½" Spirax Sarco Fig 12 strainer.

Withdrawal
distance
D

Size ½" to 2"


B
A
3

Safety information, installation and maintenance 2


For full details see the Installation and Maintenance Instructions
(IM-S60-17) supplied with the product.

Warning:
The strainer cap gasket contains a thin stainless steel support ring,
which may cause physical injury if it is not handled and disposed
of carefully.

Installation note:
The strainer should be installed in the direction of flow, as indicated
on the body. On applications involving steam or gases the pocket
should be in the horizontal plane. On liquid systems the pocket Size 2½" and 3"
should point downwards. Suitable isolation valves must be installed
to allow for safe maintenance and trap replacement.
3
Maintenance note:
Maintenance can be completed with the strainer in the pipeline. 4
Disposal:
The product is recyclable. No ecological hazard is anticipated with
disposal of this product providing due care is taken.
6
How to order
Example: 1 off Spirax Sarco 2" Fig 12 SG iron strainer, screwed BSP, 5
with stainless steel screen having 0.8 mm perforations.

Recommended tightening torques


or
Item Qty Size Nm
mm
1 ½" 22 M28 38 - 40
1 ¾" 27 M32 42 - 48
1 1" 32 M42 70 - 80
2 1 1¼" 46 M56 124 - 144
1 1½" 50 M60 164 - 184
1 2" 60 M72 234 - 264
5 4 2½" 19 M12 50 - 55
4 3" 19 M12 50 - 55

Fig 12 SG Iron Strainer TI-P163-01 ST Issue 6


Page 1 of 5

TI-S02-27
ST Issue 8

Cert. No. LRQ 0963008 FT14 and FT14HC


ISO 9001
SG Iron
Ball Float Steam Traps (1" HC, 1¼", 1½" and 2")

FT14HC
1"

FT14
1¼"

FT14-C
FT14
1½" and 2"

Description
The FT14 and FT14HC are iron bodied ball float steam traps having stainless steel working internals and integral automatic air venting
facility. These traps are supplied with horizontal screwed connections only and can be maintained without disturbing the pipework. The
flow direction is as indicated on the valve body.

Available types
FT14 Standard 1¼", 1½" and 2"
High capacity (1" only) - As standard the FT14HC is available Note: These ball float steam traps are available with
FT14HC with flow direction in either left-to-right or right-to-left direction. either 4.5, 10 or 14 bar internals (PMX).
Please state preference when placing an order.

Capsule
The BP99/32 capsule which is used in the FT14 and FT14HC ball float steam traps is suitable for use on 150°C superheat @ 0 bar g
and 50°C superheat @ 32 bar g.
Optional extras will only be supplied if specified at the point of order
A manually adjustable needle valve (designated 'C' on the nomenclature i.e. FT14-C) can be fitted to the trap. This option provides a
steam lock release (SLR) feature in addition to the standard air vent. For further information please consult Spirax Sarco.
The top of the cover can be drilled and tapped up to " BSP or NPT for the purpose of fitting a balance line.
The bottom of the cover can be drilled and tapped " BSP or NPT for the purpose of fitting a drain cock.

Standards
This product fully complies with the requirements of the European Pressure Equipment Directive 97/23/EC.

Certification
This product is available with a manufacturers’ Typical Test Report. Note: All certification/inspection requirements must be stated at the
time of order placement.

Sizes and pipe connections 1" (FT14HC only), 1¼", 1½" and 2" screwed BSP and NPT.

Pressure / temperature limits See page 2 for the pressure / temperature limitations.

Materials See page 3 for the materials list.

Capacities See page 4 for full capacity details.

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2009
Page 2 of 5

Pressure / temperature limits

���

Temperature °C
��� FT14HC 1"
���
PN25 ��� Steam and
��� saturation
curve FT14 1¼"
��

� � �� �� �� ��
Pressure bar g

���
Temperature °C

���

PN16 ��� Steam FT14 1½" and 2"


saturation
curve

� � � � � �� �� �� ��
Pressure bar g

The product must not be used in this region.

The product should not be used in this region as damage to the internals may occur.

Size 1" HC and 1¼" 1½" and 2"

Body design conditions PN25 PN16

PMA Maximum allowable pressure 25 bar g @ 100°C 16 bar g @ 100°C

TMA Maximum allowable temperature 300°C @ 18 bar g 220°C @ 13.5 bar g

Minimum allowable temperature -10°C -10°C

PMO Maximum operating pressure for saturated steam service 21 bar g 14 bar g

TMO Maximum operating temperature 275°C @ 19 bar g 220°C @ 13.5 bar g

Minimum operating temperature


Note: For lower temperatures consult Spirax Sarco 0°C 0°C
Size 1" HC 1¼" 1½" and 2"
4.5 bar FT14HC-4.5 FT14-4.5 FT14-4.5
PMX Maximum differential pressure
10 bar FT14HC-10 FT14-10 FT14-10
14 bar FT14HC-14 FT14-14 FT14-14

Designed for a maximum cold hydraulic test pressure of: 38 bar g 24 bar g

FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
Page 3 of 5

FT14HC
1"

4 FT14
1¼"

2
8
1
17
10 18
7
9
11 6 2 3 17 18 8 4
12
5

7 26
6
5
12
17 18 20 21 19

FT14-C FT14
1½" and 2"

Materials
No. Part Material
1" and 1¼" SG iron BS EN 1563 JS 1030
1 Body
1½" and 2" Cast iron DIN 1691 GG 25
Cover bolts 1" Steel BS 3692 Gr. 8.8
2 Cover bolts 1¼" Steel ASTM A193 B7
Cover bolts & nuts 1½" and 2" Steel BS 3692 Gr. 8.8
3 Cover gasket Reinforced exfoliated graphite
1" and 1¼" SG iron BS EN 1563 JS 1030
4 Cover
1½" and 2" Cast iron DIN 1961 GG 25
Valve seat 1" and 1¼" Stainless steel BS 970 431 S29
5
Main valve assembly with erosion deflector 1½" and 2" Stainless steel BS 3146 Part 2 ANC 2
Valve seat gasket 1" and 1¼" Stainless steel BS 1449 304 S11
6
Main valve assembly gasket 1½" and 2" Reinforced exfoliated graphite
Pivot frame assembly set screws 1" and 1¼" Stainless steel BS 4183 18/8
7 Bolts 1½" Stainless steel ISO 3506-2: A2-70
Main valve assembly bolts
Studs and nuts 2" Stainless steel BS 6105 A4-80
8 Ball float and lever Stainless steel BS 1449 304 S16
9 Support frame 1" and 1¼" Stainless steel BS 1449 304 S16
10 Pivot frame 1" and 1¼" Stainless steel BS 1449 304 S16
11 Pivot pin 1" and 1¼" Stainless steel
12 Erosion deflector Stainless steel BS 970 431 S29
17 Air vent assembly Stainless steel
18 Air vent seat gasket Stainless steel BS 1449 304 S11
19 SLR assembly Stainless steel BS 970 303 S21
20 SLR gasket Mild steel BS 1449 CS4
21 SLR seal Graphite
26 Inlet plate 1½" and 2" only Stainless steel BS 1449 304 S16

FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
Page 4 of 5

Capacities
�� ���

�� ���

�� ���
� ���
� ��� ��
� ��� � ����
���
���
� ���

� ���

� ��� ���
� ���
�� ���
� ���


���
� ���
���
Condensate kg / h

� ��� �
��
���
� ���
�����

����
� ��
���
��
��
���
� ���
�� ��� � ���
��� ��� � ���
��� ��
��
�� ��
��� ����
���
��� ���
��
���
���

���
���
� ���
�� �

���
��� � ���
� ����
�� ���
� � �� ���
�� �
���
��� ��
���
��
����
���
� ���
� ���
���

���
��� ��� ��� ��� ��� ��� � � � � � � � � � �� ��

Differential pressure bar (x 100 = kPa)

Additional cold water capacities from the thermostatic air vent under start-up conditions
Capacities shown above are based on condensate at saturation temperature. Under start-up conditions when the condensate is cold
the internal thermostatic air vent will be open and provides additional capacity to the main valve. The following table gives the minimum
additional cold water capacities from the air vent.

P (bar) 0.5 1 2 3 4.5 7 10 14


Minimum additional cold water capacity (kg / h)
1" HC 580 600 650 670 700 1 000 1 300 1 600
1¼, 1½" and 2" 580 600 650 670 700 1 000 1 300 1 600

FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
Page 5 of 5

Dimensions / weights (approximate) in mm and kg Spare parts


The spare parts available are shown in solid outlines. Parts drawn
Size A B C D E F G Weight in broken lines are not supplied as spares.
1" HC 120 110 80 195 160 220 115 6.8 Available spares
1¼" 120 110 80 195 160 220 115 6.9 with float (1" and 1¼") 5, 6, 7, 8, 9, 10, 11
1½" 270 130 108 248 200 270 115 17.5 Main valve assembly
with erosion deflector (1½" and 2") 5, 6, 7, 26
2" 300 138 125 250 200 288 140 22.0 Ball float (1½" and 2") 8
Air vent assembly 17, 18
1½" and 2" shown
F Manually adjustable needle valve (SLR) 17, 18, 19, 20, 21
and air vent assembly
Complete set of gaskets (packet of 3 sets) 3, 6, 18, 20
B Note: The erosion deflector on the 1" and 1¼" is pressed into the
body during manufacture and is not available as a spare.
How to order spares
C Always order spares by using the description given in the column
headed 'Available spares' and state the size and type of trap.
Example: 1 - Air vent assembly for a Spirax Sarco 2" FT14-4.5
ball float steam trap.
G
A D E Recommended tightening torques
Withdrawal
distance or
Item Size Nm
mm
Safety information, installation and maintenance
For full details see the Installation and Maintenance Instructions 1" 17 M10 x 30 29 - 33
(IM-S02-30) supplied with the product. 1¼" 14* M10 x 30 29 - 33
Installation note: 2
1½" 19 M12 x 60 60 - 66
The FT14 must be installed with the direction of flow as indicated
on the body, and with the float arm in a horizontal plane so that it 2" 24 M16 x 70 80 - 88
rises and falls vertically.
5 1" and 1¼" 17 - 40 - 45
Disposal
This product is recyclable. No ecological hazard is anticipated with 1" and 1¼" - M5 x 20 10 - 12
the disposal of this product providing due care is taken. 7 1½" 10 M6 x 20 10 - 12
2" 13 M8 x 20 20 - 24
How to order
Example: 1 off Spirax Sarco 1" screwed BSP FT14HC-14 ball 17 - 17 - 50 - 55
float steam trap having an SG iron body and cover, with
thermostatic air vent - flow direction left-to-right. The cover is to 19 - 21 - 40 - 45
be suitable for tapping " for drain/balance pipe connection. *Note: Reduced A/F bolt head required

Steam lock
release assembly 2 Dowel 3 18 Air vent assembly
17
19 + 21

20

6 5 10 8
11 9 7 6 26 5 7 8
Main valve assembly Main valve assembly
with float (1½" and 2")
(1" and 1¼") (horizontal assembly shown)

FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
TI-P029-01
ST Issue 7

Cert. No. LRQ 0963008 LCV1


ISO 9001
Bronze
Lift Check Valve
Description
The LCV1 is a bronze lift check valve which is installed in horizontal
lines to prevent reverse flow. 3
Standards
This product fully complies with the requirements of the European
Pressure Equipment Directive 97/23/EC.
Certification 1
This product is available with certification to EN 10204 2.2.
Note: All certification /inspection requirements must be stated at
the time of order placement.
2
Sizes and pipe connections
½", ¾", 1", 1¼", 1½", 2" and 3".
Screwed BSP or NPT

Pressure / temperature limits


250
Temperature °C

200
150
100 Steam
saturation
50 curve
0
0 2 4 6 8 10 12 14 16
Pressure bar g Materials
The product must not be used in this region. No. Part Material
1 Body Bronze EN 1982 CC491K
Body design conditions PN16
2 Cone Brass BS 2874 CZ 114
PMA Maximum allowable pressure 16 bar g @ 180°C
3 Cap Brass EN 12165 CW617N
TMA Maximum allowable temperature 250°C @ 8 bar g
4* Spring Stainless steel BS 2056 302 S26
Minimum allowable temperature -29°C
* Not illustrated
PMO Maximum operating pressure 14 bar g
for saturated steam service
Kv values
TMO Maximum operating temperature 250°C @ 8 bar g
Size ½" ¾" 1" 1¼" 1½" 2" 3"
Minimum operating temperature 0°C
Kv 1.9 4.3 8.5 11.9 18.8 30.8 68.4
Note: For lower operating temperatures consult Spirax Sarco.
Designed for a maximum cold hydraulic test pressure of 28 bar g For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156

Opening pressures in mbar


Dimensions /weights (approximate) in mm and kg Without springs ÚFlow pressures
Size A B C D Weight Size ½" ¾" 1" 1¼" 1½ 2"
½" 53 46 18 36 0.2 Ú 6.2 7.4 6.5 7.1 7.1 6.9
¾" 71 58 20 41 0.5 With springs fitted the opening pressure is the same as the spring
1" 86 71 28 56 0.8 strength.
1¼" 109 71 28 56 0.8
1½" 109 91 36 71 1.9
Safety information, installation and maintenance
For full details see the Installation and Maintenance Instructions
2" 135 104 43 86 2.7 (IM-P029-06) supplied with the product.
3" 180 152 61 122 6.9 Installation note:
Always install the LCV1 horizontally with the flow in the direction
A D indicated on the body.

Disposal
This product is recyclable. No ecological hazard is anticipated with
the disposal of this product, providing due care is taken.

Spare parts
B There are no spare parts available for this product.

C
How to order
Example: 1 off Spirax Sarco 1¼" LCV1 lift check valve having
screwed BSP connections.

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification. © Copyright 2005
DĂŝŶ>ŝŶĞƌĂŝŶWŽŝŶƚƐ
TI-S01-03
ST Issue 9

Cert. No. LRQ 0963008


ISO 9001
TD42L and TD42H
Thermodynamic Steam Traps
Description
The TD42L and TD42H are maintainable thermodynamic steam
traps. The TD42L is specifically designed for relatively small 3
condensate loads and therefore is ideal for mains drainage
applications. For process type loads the TD42H is available.
For those applications where the release of air is a concern, an 2
anti-air-binding disc is available i.e. TD42LA and TD42HA.
All external body surfaces have an electroless nickel preparation
(ENP) which is both energy saving and oxidation resistant.
1
Standards
These products fully comply with the requirements of the European
Pressure Equipment Directive 97/ 23 / EC.
Certification
This product is available with a manufactures' Typical Test Report.
Note: All certification / inspection requirements must be stated at
time of order placement.

Sizes and pipe connections


TD42L ", ½", ¾" and 1" screwed BSP or NPT 4
TD42H ½", ¾" and 1" screwed BSP or NPT
TD42LA ", ½", ¾" and 1" screwed BSP or NPT
TD42HA ½" and ¾" screwed BSP or NPT

Optional extras
Insulating cover: to prevent the trap being unduly influenced 6
by excessive heat loss such as when subjected to low outside
temperatures, wind, rain etc. 5
Integral blowdown valve: a BDV1 or BDV2 can be fitted to the
strainer cap, alternatively the strainer cap can be drilled, tapped and
plugged " BSP or NPT.
3 TD42LA and TD42HA
Anti-air-binding disc
Pressure / temperature limits (ISO 6552)
���
A
Temperature °C

���
���
��� B
Steam
��� saturation 3
curve Groove
C indentifies

� �� �� �� �� �� �� �� LA and HA 2
Pressure bar g versions
The product must not be used in this region.
1
For optimum product performance the PMO should not
exceed 42 bar g.
A - C TD42L and TD42H Materials
B - C TD42LA and TD42HA
No. Part Material
Body design conditions PN63
PMA Maximum allowable pressure 63 bar g @ 100°C 1 Body Stainless steel ASTM A743 Gr. CA 40 F
(with ENP finish)
TMA Maximum allowable temperature 400°C @ 42 bar g
Minimum allowable temperature 0°C 2 Cap Stainless steel AISI 416
PMO Maximum operating pressure 42 bar g
TD42L and TD42H 400°C @ 42 bar g 3 Disc Stainless steel BS 1449 420 S45
TMO Maximum operating
temperature TD42LA and TD42HA 255°C @ 42 bar g 4 Strainer screen Stainless steel BS 1449 304 S16
Minimum operating temperature 0°C
5 Strainer cap Stainless steel AISI 416
Minimum inlet pressure TD42L and TD42H 0.25 bar g
for satisfactory operation TD42LA and TD42HA 0.80 bar g 6 Strainer cap gasket Stainless steel BS 1449 304 S16
Maximum operating backpressure should not exceed
PMOB 80% of the upstream pressure
7 Insulating cover Aluminium
Designed for a maximum cold hydraulic test pressure of 95 bar g (optional extra)

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Capacities Spare parts
� ��� The spare parts available are shown in solid outline. Parts drawn
in broken line are not supplied as spares.
Available spares
� ��� Disc (packet of 3) (TD42L or TD42H) 3
Disc and strainer screen (TD42LA or TD42HA) 3, 4, 6
���� Strainer screen and gasket (TD42L or TD42H) 4, 6
Condensate kg / h

��� Insulating cover 7


��� ���� Strainer cap gasket (packet of 3) 6
���
How to order spares
Always order spares by using the description given in the column
��� ���� headed 'Available spares' and state the size and type of trap.
Example: 1 - Strainer screen and gasket for a Spirax Sarco
� ½" TD42L thermodynamic steam trap.
����
����
��� ���
� ���
���

��
��� � � � � � �� �� �� �� 7
Differential pressure bar (x 100 = kPa)

Dimensions / weights (approximate) in mm and kg


Size A B E G H J K L Weight
" L 41 78 55 85 20 52 57 38 0.80
½" L 41 78 55 85 20 52 57 38 0.75
¾" L 44 85 60 100 20 52 57 38 0.95
1" L 48 95 65 100 20 58 57 38 1.50 2
½" H 41 78 55 85 41 57 57 38 0.80
¾" H 47 90 60 100 41 63 57 38 1.00
1" H 53 96 66 100 41 - - - 1.50

3
Withdrawal distance Withdrawal distance for
H for screen insulating cover L
B

A J

4
E

Withdrawal
distance for cap G

Safety information, installation and maintenance 5


For full details see the Installation and Maintenance Instructions
(IM-P068-24) supplied with the product.
Installation note: Recommended tightening torques
The TD42L and TD42H should be installed in the horizontal plane, or
with a small drop leg proceeding them.
Item Nm
Disposal: mm
This product is recycable. No ecological hazard is anticipated with
the disposal of this product providing due care is taken. (TD42L - all sizes) 36 A / F 135 - 150
2 (TD42H - ½", ¾") 41 A / F 180 - 200
How to order (TD42H - 1") 55 A / F 250 - 275
Example: 1 off Spirax Sarco ½" TD42L thermodynamic steam trap
having screwed BSP connections. 5 32 A / F M28 170 - 190

TD42L and TD42H Thermodynamic Steam Traps TI-S01-03 ST Issue 9


Page 1 of 3

TI-P133-58
ST Issue 4

Cert. No. LRQ 0963008 M10Si ISO


ISO 9001
Ball Valve
DN¼" to DN2½"

Description Sizes and pipe connections


The M10Si ISO three-piece body ball valve has been designed ¼", ", ½", ¾", 1", 1¼", 1½", 2", (2½" only available with reduced bore).
for use as an isolating valve, not a control valve, has a lockable Screwed BSP, BSPT, NPT, BW, SW full bore and reduced bore.
handle as standard and can be serviced without removal from DN15 to DN50 (DN65 only available with reduced bore).
the pipeline (screwed and welded versions only). It can be used Flanged PN40, ANSI 150 and ANSI 300 full bore and reduced bore.
for steam and other industrial fluids for services ranging from
vacuum to the higher temperatures and pressures.
Pressure / temperature limits
ISO mounting A
The integral ISO body mounting allows the valve to be automated ���
without losing seal integrity, as the body does not require
disassembly. Manual to remote control may therefore be easily ���
Temperature °C

accomplished by the ISO range of Spirax Sarco ball valves. ���


Available types ��� Steam
M10Si2_ _ ISO Zinc plated carbon steel body, PDR 0.8 seats. saturation
�� curve
M10Si3_ _ ISO Stainless steel body, PDR 0.8 seats. �
��� B C
M10Si4_ _ ISO Complete stainless steel, PDR 0.8 seats.
� �� �� �� �� ���
Note: The nomenclature will be followed with either FB (full bore) Pressure bar g
or RB (reduced bore).
Standards The product must not be used in this region.
This product fully complies with the requirements of the
European Pressure Equipment Directive 97 / 23 / EC and carries A - B 2" FB and 2½" RB only
the mark when so required. A - C ¼" - 1½" FB, RB and 2" RB
Certification Note: The flange standard may restrict the maximum operating
This product is available with certification to EN 10204 3.1. pressure. Please check with Spirax Sarco.
Note: All certification / inspection requirements must be stated
at the time of order placement.
PMA Maximum allowable pressure 100 bar g @ 60°C
Options TMA Maximum allowable temperature 260°C @ 0 bar g
• Self-venting ball. Minimum allowable temperature -29°C
• Extended stems 50 mm (2") and 100 mm (4") to allow full insulation.
• Oval handle for confined spaces. Ideal for trap modules. Maximum operating pressure
PMO 17.5 bar g
for saturated steam service
Technical data TMO Maximum operating temperature 260°C @ 0 bar g
Flow characteristic Modified linear Minimum operating temperature -29°C
Port Full and reduced bore versions Note: For lower operating temperatures consult Spirax Sarco
Leakage test procedure to ISO 5208 (Rate A) / EN 12266-1 (Rate A) PMX Maximum differential pressure is limited to the PMO
Antistatic device Complies with ISO 7121 and BS 5351 Designed for a maximum cold hydraulic test pressure of 150 bar g

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Page 2 of 3

14 12 21 18 11 4 9, 20 18

23
8
16
6, 7, 22
15
3
2
1
5
19

Materials
No. Part Material
M10Si2 ISO Zinc plated carbon steel ASTM A105
1 Body M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
M10Si2 ISO Zinc plated carbon steel ASTM A105
2 Cap M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
3 Ball Stainless steel AISI 316
4 Stem Stainless steel AISI 316
5 Seat Carbon / graphite reinforced PTFE PDR 0.8
6 Stem seal Reinforced PTFE antistatic
M10Si2 ISO
Zinc plated carbon steel SAE 1010
7 Separator M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
8 Belleville washer Stainless steel AISI 301
M10Si2 ISO
Zinc plated carbon steel SAE 1010
9 Nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
10 Name-plate - DN (Not shown) Stainless steel AISI 430
M10Si2 ISO
Zinc plated carbon steel SAE 1010
11 Stem nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
12 Lever M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
13 Name-plate (Not shown) Stainless steel AISI 430
14 Grip Vinyl
M10Si2 ISO
Zinc plated carbon steel Grade 5
15 Bolts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
16 Nuts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
17 Studs M10Si4 ISO Stainless steel AISI 316
Note: Item 17 can not be shown as it is only applicable to welded versions
M10Si2 ISO
Zinc plated carbon steel SAE 12L 14
18 Stop screw M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
19 Body/cap gasket 'O' ring EPDM geothermal
20 Nut locker Stainless steel AISI 316
M10Si2 ISO
Zinc plated carbon steel SAE 1010
21 Lockable handle M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
22 Stem seal PEEK
23 Lock-plate Stainless steel AISI 316

M10Si ISO Ball Valve DN¼" to DN2½" TI-P133-58 ST Issue 4


Page 3 of 3

Dimensions (approximate) in mm Kv values


Reduced bore Size ¼" " ½" ¾" 1" 1¼" 1½" 2" 2½"
Size A A1 A2 A3 B2 B3 C2 C3 D D1 D2 E Reduced bore 2.5 2.5 6 10 27 49 70 103 168
¼" 56 52 - - 130 - 63 - 22 - - 8 Full bore 2.5 6.8 17 36 58 89 153 205 -
" 56 52 - - 130 - 63 - 22 - - 8 For conversion Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
½" 63 52 108 130 130 145 66 81 24 89 95 11
¾" 68 60 117 150 130 145 69 84 26 98 105 14 Operating torque (N m)
1" 86 84 127 160 162 162 100 100 31 108 115 21 Size ¼" " ½" ¾" 1" 1¼" 1½" 2" 2½"
1¼" 99 94 140 180 162 162 104 104 37 118 140 25 Reduced bore 3.25 3.25 3.25 5.50 13.25 20 50 60 75
1½" 108 102 165 200 185 185 112 112 41 127 150 31 Full bore 3.25 3.25 5.50 13.25 20 50 60 75 -
2" 124 118 178 230 185 185 120 120 48 152 165 38 The indicated torque values are for valves frequently operated,
2½" 152 152 - - 250 - 140 - 57 - - 51 that are submitted to a maximum differential pressure of 40 bar.
Valves that are subject to long static periods, may require greater
Full bore break-out torque.
Size A A1 A2 A3 B2 B3 C2 C3 D D1 D2 E
¼" 56 58 - - 130 - 63 - 22 - - 8 Safety information, installation and maintenance
" 63 60 - - 130 - 66 - 24 - - 11 For full details see the Installation and Maintenance Instructions
supplied with the product.
½" 68 64 - 130 130 145 69 84 26 - 95 14
¾" 86 84 - 150 162 162 100 100 31 - 105 21
1" 99 98 - 160 162 162 104 104 37 - 115 25 How to order example:
1 off Spirax Sarco ½" screwed BSP M10Si2FB ISO ball valve.
1¼" 108 106 - 180 185 185 112 112 41 - 140 31
1½" 124 124 - 200 185 185 120 120 48 - 150 38
2" 152 152 - 230 250 250 140 140 57 - 165 51 Spare parts
The spare parts available are shown in solid outline. Parts drawn
in broken line are not supplied as spares.
Weights (approximate) in kg
Available spares
Size Reduced bore Full bore
Scrd /BW/SW PN40 ANSI 150 Scrd /BW/SW PN40 Seat, seals and body gasket set 5, 6, 19, 22
¼" 0.65 - - 0.65 - How to order spares
" 0.65 - - 0.72 - Always order spares by using the description given in the column
headed 'Available spares' and state the size and type of ball valve.
½" 0.72 2.30 1.77 0.95 2.60 Example: 1 - Seat, seals and body gasket set for a Spirax Sarco
¾" 0.95 3.20 2.35 1.60 3.80 ½" M10Si2FB ISO ball valve.
1" 1.60 4.20 3.47 2.05 4.70
1¼" 2.05 5.70 4.47 2.75 6.40
1½" 2.75 6.80 5.96 4.25 8.30
2" 4.25 9.50 9.16 7.50 12.80
2½" 7.50 - - - -

B2, B3

C2,
C3

D1, ØE
D2 22
D

6 6
A, A1

A2, A3
A: Scrd and BW
A1: SW
A2: Flanged ANSI 150
A3: Flanged PN40
B2: Scrd, BW and SW
B3: Flanged PN40 and ANSI 150
C2: Scrd, BW and SW
C3: Flanged PN40 and ANSI 150
D: Scrd, BW and SW
D1: Flanged ANSI 150
D2: Flanged PN40
E: All versions 19 5 5 19

M10Si ISO Ball Valve DN¼" to DN2½" TI-P133-58 ST Issue 4


TI-P029-01
ST Issue 7

Cert. No. LRQ 0963008 LCV1


ISO 9001
Bronze
Lift Check Valve
Description
The LCV1 is a bronze lift check valve which is installed in horizontal
lines to prevent reverse flow. 3
Standards
This product fully complies with the requirements of the European
Pressure Equipment Directive 97/23/EC.
Certification 1
This product is available with certification to EN 10204 2.2.
Note: All certification /inspection requirements must be stated at
the time of order placement.
2
Sizes and pipe connections
½", ¾", 1", 1¼", 1½", 2" and 3".
Screwed BSP or NPT

Pressure / temperature limits


250
Temperature °C

200
150
100 Steam
saturation
50 curve
0
0 2 4 6 8 10 12 14 16
Pressure bar g Materials
The product must not be used in this region. No. Part Material
1 Body Bronze EN 1982 CC491K
Body design conditions PN16
2 Cone Brass BS 2874 CZ 114
PMA Maximum allowable pressure 16 bar g @ 180°C
3 Cap Brass EN 12165 CW617N
TMA Maximum allowable temperature 250°C @ 8 bar g
4* Spring Stainless steel BS 2056 302 S26
Minimum allowable temperature -29°C
* Not illustrated
PMO Maximum operating pressure 14 bar g
for saturated steam service
Kv values
TMO Maximum operating temperature 250°C @ 8 bar g
Size ½" ¾" 1" 1¼" 1½" 2" 3"
Minimum operating temperature 0°C
Kv 1.9 4.3 8.5 11.9 18.8 30.8 68.4
Note: For lower operating temperatures consult Spirax Sarco.
Designed for a maximum cold hydraulic test pressure of 28 bar g For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156

Opening pressures in mbar


Dimensions /weights (approximate) in mm and kg Without springs ÚFlow pressures
Size A B C D Weight Size ½" ¾" 1" 1¼" 1½ 2"
½" 53 46 18 36 0.2 Ú 6.2 7.4 6.5 7.1 7.1 6.9
¾" 71 58 20 41 0.5 With springs fitted the opening pressure is the same as the spring
1" 86 71 28 56 0.8 strength.
1¼" 109 71 28 56 0.8
1½" 109 91 36 71 1.9
Safety information, installation and maintenance
For full details see the Installation and Maintenance Instructions
2" 135 104 43 86 2.7 (IM-P029-06) supplied with the product.
3" 180 152 61 122 6.9 Installation note:
Always install the LCV1 horizontally with the flow in the direction
A D indicated on the body.

Disposal
This product is recyclable. No ecological hazard is anticipated with
the disposal of this product, providing due care is taken.

Spare parts
B There are no spare parts available for this product.

C
How to order
Example: 1 off Spirax Sarco 1¼" LCV1 lift check valve having
screwed BSP connections.

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification. © Copyright 2005
ŶĚ>ŝŶĞ^Ğƚ
TI-P019-02
ST Issue 6

Cert. No. LRQ 0963008


ISO 9001
VB14 and VB21
Vacuum Breakers
VB14
Description
The VB14 is a small purpose designed vacuum breaker for general
purpose applications on condensing vapour (steam) or liquid systems.
Certification
This product is available with material certification to EN 10204 2.2 1
for body and cap as standard.
2
Sizes and pipe connections 5
½" (system connection) screwed BSP or NPT.
1" (air inlet connection) screwed BSP or NPT.
3
Pressure /temperature limits
260
Temperature °C

200
150
Steam 4
100 saturation
50 curve
0
0 2 4 6 8 10 12 14 16
Pressure bar g
The product must not be used in this region.

Body design conditions PN16


PMA Maximum allowable pressure 16 bar g @ 180°C
TMA Maximum allowable temperature 260°C @ 7 bar g Materials
Minimum allowable temperature -196°C No. Part Material
Maximum operating pressure 1 Cap Brass CU ZN 39 PB2
PMO for saturated steam service 14 bar g
2 Valve Stainless steel Z 100 CD 17
TMO Maximum operating temperature 260°C @ 7 bar g
3 Valve seat Stainless steel Z15 CN 16 02
Minimum operating temperature 0°C
Note: For lower operating temperatures consult Spirax Sarco. 4 Body Brass CU ZN 39 PB2
Designed for a maximum cold hydraulic test pressure of 24 bar g 5 Gasket Stainless steel AISI 304

Dimensions/weight (approximate) in mm and kg Capacity Dp required to open vacuum breaker 4.6 mm Hg


3
Size A B (A/F) C Kv Weight
½" 55 34 34 0.52 0.35
B
2
Flow dm3 /s

1
0.9
0.8
0.7
C
0.6
Safety information, installation and maintenance
For full details see the Installation and Maintenance Instructions 0.5
(IM-P019-05) supplied with the product. 25 30 40 50 100 200 300 400 500
Installation note: Dp (mm Hg)
The VB14 vacuum breaker must be installed in a vertical position
with the system connection at the bottom. On steam systems, the How to order
vacuum breaker should be installed at the highest point in the Example: 1 off Spirax Sarco ½" VB14 vacuum breaker having
system where it will not be flooded with condensate. screwed BSP connections.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification. © Copyright 2005
VB21
Description
The VB21 is a small purpose designed vacuum breaker for general
purpose applications on condensing vapour (steam) or liquid systems.
Certification
This product is available with material certification to EN 10204 2.2
for body and cap as standard. 1
Sizes and pipe connections
½" (system connection) screwed BSP or NPT.
1" (air inlet connection) screwed BSP or NPT. 5
Pressure / temperature limits 2
400
Temperature °C

300
200
Steam
100 saturation
curve
0
0 5 10 15 20 25 4
Pressure bar g
The product must not be used in this region.

Body design conditions PN25


PMA Maximum allowable pressure 25 bar g @ 120°C
TMA Maximum allowable temperature 400°C @13 bar g
Minimum allowable temperature -48°C
Maximum operating pressure
PMO for saturated steam service 21 bar g
TMO Maximum operating temperature 400°C @ 13 bar g
Minimum operating temperature 0°C
Note: For lower operating temperatures consult Spirax Sarco.
Designed for a maximum cold hydraulic test pressure of 38 bar g

Dimensions/weight (approximate) in mm and kg Materials


Size A B (A/F) C Kv Weight No. Part Material
½" 52 36 36 0.52 0.33 1 Cap Stainless steel AISI 303
2 Valve Stainless steel AISI 440 C
4 Body Stainless steel AISI 303
B 5 Gasket Stainless steel AISI 304

Capacity Dp required to open vacuum breaker 4.6 mm Hg


3

B 2
Flow dm3 /s

1
C 0.9
0.8
0.7

Safety information, installation and maintenance 0.6


For full details see the Installation and Maintenance Instructions
(IM-P019-05) supplied with the product. 0.5
25 30 40 50 100 200 300 400 500
Installation note: Dp (mm Hg)
The VB21 vacuum breaker must be installed in a vertical position
with the system connection at the bottom. On steam systems, the How to order
vacuum breaker should be installed at the highest point in the Example: 1 off Spirax Sarco ½" VB21 vacuum breaker having
system where it will not be flooded with condensate. screwed BSP connections.

VB14 and VB21 Vacuum Breakers TI-P019-02 ST Issue 6


TI-P123-15
ST Issue 5

Cert. No. LRQ 0963008 AVC32


ISO 9001
Carbon Steel
Air Vent for Steam Systems
Description
The AVC32 is a carbon steel maintainable balanced pressure
thermostatic air vent for use on steam systems. It has an integral 1
flat strainer screen and straight connections. All pressure bearing 9
components are produced by TÜV approved suppliers in
accordance with AD-Merkblatt WO / TRD100. 2
17
Standards
This product fully complies with the requirements of the European
Pressure Equipment Directive 97 / 23 / EC. 3
18
Certification 7
This product is available with certification to EN 10204 3.1. 5
Note: All certification / inspection requirements must be stated
at the time of order placement.

Sizes and pipe connections


½", ¾" and 1" screwed BSP or NPT. 8
½", ¾" and 1" socket weld ends to BS 3799.
½", ¾" and 1" butt weld ends to EN 12 627
DN15, DN20 and DN25 standard flange to EN 1092 PN40,
ANSI B 16.5 Class 150 and 300, JIS /KS 10K and JIS /KS 20K.

Pressure / temperature limits (ISO 6552)



���
Temperature °C


���
��� Steam
saturation
��� curve
� � � � �

� �� �� �� �� �� ��
Pressure bar g

The product must not be used in this region.


The product should not be used in this region as damage
to the internals may occur.
A-B Screwed, socket weld, butt weld and flanged ANSI 300.
A-C Flanged EN 1092 PN40.
A-D Flanged JIS /KS 20K.
A-E Flanged ANSI 150.
F-G Flanged JIS /KS 10K.

Maximum body design conditions PN40


PMA Maximum allowable pressure 50 bar g @ 50°C Materials
TMA Maximum allowable temperature 400°C @ 35 bar g No. Part Material
Minimum allowable temperature -60°C DIN 17243 C22.8 (W/S 1.0460)
1 Cover Carbon steel
ASTM A105N
Maximum operating pressure
PMO 32 bar g 2 Capsule Stainless steel
for saturated steam service
TMO Maximum operating temperature 287°C @ 32 bar g 3 Valve seat Stainless steel BS 970 431 S29
Minimum operating temperature 0°C 5 Strainer screen Stainless steel AISI 304
Note: For lower operating temperatures consult Spirax Sarco 7 Cover gasket Stainless steel reinforced exfoliated graphite
Designed for a maximum cold hydraulic test pressure of 75 bar g DIN 17243 C22.8 (W/S 1.0460)
8 Body / flanges Carbon steel
ASTM A105N
Kv values 9 Cover bolts Stainless steel (M10 x 30) A2-70
Size DN15 - ½" DN20 - ¾" DN25 - 1" 17 Spring Stainless steel
Kv 0.8 0.8 0.8 18 Spacer plate Stainless steel
For conversion: Cv (UK) = Kv x 0.963 Cv (US) =Kv x 1.156

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Dimensions / weights (approximate) in mm and kg Spare parts
The spare parts available are shown in solid outline. Parts drawn in
Weight broken line are not supplied as spares.
Size A A1 B C D E
Scrd /SW /BW Flgd Available spares
½" DN15 95 150 94 64 17 37 1.4 2.9 Capsule and seat assembly set 2, 3, 17, 18
¾" DN20 95 150 94 64 19 37 1.4 3.5 Strainer screen (packet of 3) 5
1" DN25 95 160 94 64 23 37 1.5 4.1 Set of cover gaskets (packet of 3) 7

How to order spares


Always order spares by using the description given in the column
headed 'Available spares' and state the size and type of air vent.
E Withdrawal distance for seat assembly
Example: 1 - Capsule and seat assembly set for a Spirax Sarco
DN25 AVC32 air vent.

9*
(not an available spare)
C

17

A
2
A1

B 18

5
D

Safety information, installation and maintenance


For full details see the Installation and Maintenance Instructions
(IM-P123-14) supplied with the product.
Installation note:
The AVC32 is designed for installation with the capsule in a horizontal
plane with the cover at the top.
The AVC32 should be positioned at the highest point of the steam
main or plant where the air collects. The outlet should be piped to
a safe place.
For ease and maintenance, consideration should be given to fitting
isolation valves upstream and downstream of the air vent.
The air vent must not be insulated. Recommended tightening torques
Disposal or
This product is recyclable. No ecological hazard is anticipated with
the disposal of this product, providing due care is taken. Item Part Nm
mm
How to order 3 Valve seat 24 A /F 115 - 125
Example: 1 off Spirax Sarco ½" AVC32 air vent having screwed
BSP connections. 9 Cover bolts 16 A /F M10 x 30 23 - 27

AVC32 Carbon Steel Air Vent for Steam Systems TI-P123-15 ST Issue 5
Page 1 of 3

TI-P133-58
ST Issue 4

Cert. No. LRQ 0963008 M10Si ISO


ISO 9001
Ball Valve
DN¼" to DN2½"

Description Sizes and pipe connections


The M10Si ISO three-piece body ball valve has been designed ¼", ", ½", ¾", 1", 1¼", 1½", 2", (2½" only available with reduced bore).
for use as an isolating valve, not a control valve, has a lockable Screwed BSP, BSPT, NPT, BW, SW full bore and reduced bore.
handle as standard and can be serviced without removal from DN15 to DN50 (DN65 only available with reduced bore).
the pipeline (screwed and welded versions only). It can be used Flanged PN40, ANSI 150 and ANSI 300 full bore and reduced bore.
for steam and other industrial fluids for services ranging from
vacuum to the higher temperatures and pressures.
Pressure / temperature limits
ISO mounting A
The integral ISO body mounting allows the valve to be automated ���
without losing seal integrity, as the body does not require
disassembly. Manual to remote control may therefore be easily ���
Temperature °C

accomplished by the ISO range of Spirax Sarco ball valves. ���


Available types ��� Steam
M10Si2_ _ ISO Zinc plated carbon steel body, PDR 0.8 seats. saturation
�� curve
M10Si3_ _ ISO Stainless steel body, PDR 0.8 seats. �
��� B C
M10Si4_ _ ISO Complete stainless steel, PDR 0.8 seats.
� �� �� �� �� ���
Note: The nomenclature will be followed with either FB (full bore) Pressure bar g
or RB (reduced bore).
Standards The product must not be used in this region.
This product fully complies with the requirements of the
European Pressure Equipment Directive 97 / 23 / EC and carries A - B 2" FB and 2½" RB only
the mark when so required. A - C ¼" - 1½" FB, RB and 2" RB
Certification Note: The flange standard may restrict the maximum operating
This product is available with certification to EN 10204 3.1. pressure. Please check with Spirax Sarco.
Note: All certification / inspection requirements must be stated
at the time of order placement.
PMA Maximum allowable pressure 100 bar g @ 60°C
Options TMA Maximum allowable temperature 260°C @ 0 bar g
• Self-venting ball. Minimum allowable temperature -29°C
• Extended stems 50 mm (2") and 100 mm (4") to allow full insulation.
• Oval handle for confined spaces. Ideal for trap modules. Maximum operating pressure
PMO 17.5 bar g
for saturated steam service
Technical data TMO Maximum operating temperature 260°C @ 0 bar g
Flow characteristic Modified linear Minimum operating temperature -29°C
Port Full and reduced bore versions Note: For lower operating temperatures consult Spirax Sarco
Leakage test procedure to ISO 5208 (Rate A) / EN 12266-1 (Rate A) PMX Maximum differential pressure is limited to the PMO
Antistatic device Complies with ISO 7121 and BS 5351 Designed for a maximum cold hydraulic test pressure of 150 bar g

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Page 2 of 3

14 12 21 18 11 4 9, 20 18

23
8
16
6, 7, 22
15
3
2
1
5
19

Materials
No. Part Material
M10Si2 ISO Zinc plated carbon steel ASTM A105
1 Body M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
M10Si2 ISO Zinc plated carbon steel ASTM A105
2 Cap M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
3 Ball Stainless steel AISI 316
4 Stem Stainless steel AISI 316
5 Seat Carbon / graphite reinforced PTFE PDR 0.8
6 Stem seal Reinforced PTFE antistatic
M10Si2 ISO
Zinc plated carbon steel SAE 1010
7 Separator M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
8 Belleville washer Stainless steel AISI 301
M10Si2 ISO
Zinc plated carbon steel SAE 1010
9 Nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
10 Name-plate - DN (Not shown) Stainless steel AISI 430
M10Si2 ISO
Zinc plated carbon steel SAE 1010
11 Stem nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
12 Lever M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
13 Name-plate (Not shown) Stainless steel AISI 430
14 Grip Vinyl
M10Si2 ISO
Zinc plated carbon steel Grade 5
15 Bolts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
16 Nuts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
17 Studs M10Si4 ISO Stainless steel AISI 316
Note: Item 17 can not be shown as it is only applicable to welded versions
M10Si2 ISO
Zinc plated carbon steel SAE 12L 14
18 Stop screw M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
19 Body/cap gasket 'O' ring EPDM geothermal
20 Nut locker Stainless steel AISI 316
M10Si2 ISO
Zinc plated carbon steel SAE 1010
21 Lockable handle M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
22 Stem seal PEEK
23 Lock-plate Stainless steel AISI 316

M10Si ISO Ball Valve DN¼" to DN2½" TI-P133-58 ST Issue 4


Page 3 of 3

Dimensions (approximate) in mm Kv values


Reduced bore Size ¼" " ½" ¾" 1" 1¼" 1½" 2" 2½"
Size A A1 A2 A3 B2 B3 C2 C3 D D1 D2 E Reduced bore 2.5 2.5 6 10 27 49 70 103 168
¼" 56 52 - - 130 - 63 - 22 - - 8 Full bore 2.5 6.8 17 36 58 89 153 205 -
" 56 52 - - 130 - 63 - 22 - - 8 For conversion Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
½" 63 52 108 130 130 145 66 81 24 89 95 11
¾" 68 60 117 150 130 145 69 84 26 98 105 14 Operating torque (N m)
1" 86 84 127 160 162 162 100 100 31 108 115 21 Size ¼" " ½" ¾" 1" 1¼" 1½" 2" 2½"
1¼" 99 94 140 180 162 162 104 104 37 118 140 25 Reduced bore 3.25 3.25 3.25 5.50 13.25 20 50 60 75
1½" 108 102 165 200 185 185 112 112 41 127 150 31 Full bore 3.25 3.25 5.50 13.25 20 50 60 75 -
2" 124 118 178 230 185 185 120 120 48 152 165 38 The indicated torque values are for valves frequently operated,
2½" 152 152 - - 250 - 140 - 57 - - 51 that are submitted to a maximum differential pressure of 40 bar.
Valves that are subject to long static periods, may require greater
Full bore break-out torque.
Size A A1 A2 A3 B2 B3 C2 C3 D D1 D2 E
¼" 56 58 - - 130 - 63 - 22 - - 8 Safety information, installation and maintenance
" 63 60 - - 130 - 66 - 24 - - 11 For full details see the Installation and Maintenance Instructions
supplied with the product.
½" 68 64 - 130 130 145 69 84 26 - 95 14
¾" 86 84 - 150 162 162 100 100 31 - 105 21
1" 99 98 - 160 162 162 104 104 37 - 115 25 How to order example:
1 off Spirax Sarco ½" screwed BSP M10Si2FB ISO ball valve.
1¼" 108 106 - 180 185 185 112 112 41 - 140 31
1½" 124 124 - 200 185 185 120 120 48 - 150 38
2" 152 152 - 230 250 250 140 140 57 - 165 51 Spare parts
The spare parts available are shown in solid outline. Parts drawn
in broken line are not supplied as spares.
Weights (approximate) in kg
Available spares
Size Reduced bore Full bore
Scrd /BW/SW PN40 ANSI 150 Scrd /BW/SW PN40 Seat, seals and body gasket set 5, 6, 19, 22
¼" 0.65 - - 0.65 - How to order spares
" 0.65 - - 0.72 - Always order spares by using the description given in the column
headed 'Available spares' and state the size and type of ball valve.
½" 0.72 2.30 1.77 0.95 2.60 Example: 1 - Seat, seals and body gasket set for a Spirax Sarco
¾" 0.95 3.20 2.35 1.60 3.80 ½" M10Si2FB ISO ball valve.
1" 1.60 4.20 3.47 2.05 4.70
1¼" 2.05 5.70 4.47 2.75 6.40
1½" 2.75 6.80 5.96 4.25 8.30
2" 4.25 9.50 9.16 7.50 12.80
2½" 7.50 - - - -

B2, B3

C2,
C3

D1, ØE
D2 22
D

6 6
A, A1

A2, A3
A: Scrd and BW
A1: SW
A2: Flanged ANSI 150
A3: Flanged PN40
B2: Scrd, BW and SW
B3: Flanged PN40 and ANSI 150
C2: Scrd, BW and SW
C3: Flanged PN40 and ANSI 150
D: Scrd, BW and SW
D1: Flanged ANSI 150
D2: Flanged PN40
E: All versions 19 5 5 19

M10Si ISO Ball Valve DN¼" to DN2½" TI-P133-58 ST Issue 4


TI-P018-01
ST Issue 3

Cert. No. LRQ 0963008 No.8


ISO 9001
Fixed Temperature Liquid
Expansion Steam Trap

1 2 3 4 5 6 7 8 9 10 11

Description
The No.8 fixed temperature liquid expansion thermostatic steam trap has an oil filled element set to operate at a fixed temperature.
It is easily adjusted to discharge at any temperature between 60°C and 100°C.

Sizes and pipe connections ½" screwed BSP or NPT.

Limiting conditions Materials


Body design conditions PN25 No. Part Material
PMA - Maximum allowable pressure 25 bar g 1 Adjustment nut Brass BS EN 12165 CW 617N
TMA - Maximum allowable temperature 250°C 2 Overload spring Stainless steel BS 970 302 S31
PMO - Maximum operating pressure 17 bar g
3 Element nut Brass BS EN 12165 CW 617N
TMO - Maximum operating temperature 232°C
4 Washer Brass BS 2870 CZ 108
Designed for a maximum cold hydraulic test pressure of 38 bar g
5 Adjustment lock-nut Brass BS EN 12165 CW 617N
Operating range 6 Guide screw Brass BS 2872 CZ 108
250
232 7 Body Gunmetal BS EN CC 491K
Temperature °C

200
8 Element Brass
150 Steam
100 saturation 9 Valve head Stainless steel AISI 440B
curve
50 10 Valve seat gasket Copper BS 2870 C102
0 11 Valve seat Stainless steel BS 970 431 S29
0 5 10 15 17* 20 25
Pressure bar g Certification
The product must not be used in this region. The product is available with certification to EN 10204 2.2.
Note: All certification / inspection requirements must be stated at
*PMO Maximum operating pressure recommended for saturated the time of order placement.
steam (17 bar g)

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification. © Copyright 2002
Dimensions / weights (approximate) in mm and kg Spare parts
The spare parts available are shown in heavy outline. Parts drawn
Size A B C Weight in broken line are not supplied as spares.
½" 215 137 32 1.2
Available spares
B Element set 2, 8, 10, 11

How to order spares


Always order spares by using the description given in the column
C headed 'Available spares' and state the size and type of trap.
Example: 1 - Element set for a ½" Spirax Sarco No.8 fixed temperature
liquid expansion steam trap.

Capacities (5) 2
Adjustment
The capacity graph shown is based on a trap with the adjustment lock-nut
3 turns open and handling condensate at 80°C. 7/ 8" Whit.

400

300 Round-head
screw
Adjustment
Condensate kg / h

nut

200
8

150

Element set
100
1 2 3 4 5 10 17
Differential pressure bar (x 100 = kPa)

Safety information, installation and maintenance


For full details see the Installation and Maintenance Instructions
(IM-P018-02) supplied with the product.
The trap should be installed with the inlet below the equipment being
drained. The outlet should always be above the trap.

Adjustment
The position of the valve head relative to the seat and, therefore, the
operating temperature, can be altered by turning the adjustment
which serves one end of the element.

How to order 10
Example: 1 off ½" BSP Spirax Sarco No.8 fixed temperature liquid
expansion steam trap.
11

Recommended tightening torques


or
Item Nm
mm
5 115/ 32 A / F 80 - 85
11 ½" UNF 30 - 35

No.8 Fixed Temperature Liquid Expansion Steam Trap TI-P018-01 ST Issue 3


Page 1 of 3

TI-P133-58
ST Issue 4

Cert. No. LRQ 0963008 M10Si ISO


ISO 9001
Ball Valve
DN¼" to DN2½"

Description Sizes and pipe connections


The M10Si ISO three-piece body ball valve has been designed ¼", ", ½", ¾", 1", 1¼", 1½", 2", (2½" only available with reduced bore).
for use as an isolating valve, not a control valve, has a lockable Screwed BSP, BSPT, NPT, BW, SW full bore and reduced bore.
handle as standard and can be serviced without removal from DN15 to DN50 (DN65 only available with reduced bore).
the pipeline (screwed and welded versions only). It can be used Flanged PN40, ANSI 150 and ANSI 300 full bore and reduced bore.
for steam and other industrial fluids for services ranging from
vacuum to the higher temperatures and pressures.
Pressure / temperature limits
ISO mounting A
The integral ISO body mounting allows the valve to be automated ���
without losing seal integrity, as the body does not require
disassembly. Manual to remote control may therefore be easily ���
Temperature °C

accomplished by the ISO range of Spirax Sarco ball valves. ���


Available types ��� Steam
M10Si2_ _ ISO Zinc plated carbon steel body, PDR 0.8 seats. saturation
�� curve
M10Si3_ _ ISO Stainless steel body, PDR 0.8 seats. �
��� B C
M10Si4_ _ ISO Complete stainless steel, PDR 0.8 seats.
� �� �� �� �� ���
Note: The nomenclature will be followed with either FB (full bore) Pressure bar g
or RB (reduced bore).
Standards The product must not be used in this region.
This product fully complies with the requirements of the
European Pressure Equipment Directive 97 / 23 / EC and carries A - B 2" FB and 2½" RB only
the mark when so required. A - C ¼" - 1½" FB, RB and 2" RB
Certification Note: The flange standard may restrict the maximum operating
This product is available with certification to EN 10204 3.1. pressure. Please check with Spirax Sarco.
Note: All certification / inspection requirements must be stated
at the time of order placement.
PMA Maximum allowable pressure 100 bar g @ 60°C
Options TMA Maximum allowable temperature 260°C @ 0 bar g
• Self-venting ball. Minimum allowable temperature -29°C
• Extended stems 50 mm (2") and 100 mm (4") to allow full insulation.
• Oval handle for confined spaces. Ideal for trap modules. Maximum operating pressure
PMO 17.5 bar g
for saturated steam service
Technical data TMO Maximum operating temperature 260°C @ 0 bar g
Flow characteristic Modified linear Minimum operating temperature -29°C
Port Full and reduced bore versions Note: For lower operating temperatures consult Spirax Sarco
Leakage test procedure to ISO 5208 (Rate A) / EN 12266-1 (Rate A) PMX Maximum differential pressure is limited to the PMO
Antistatic device Complies with ISO 7121 and BS 5351 Designed for a maximum cold hydraulic test pressure of 150 bar g

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Page 2 of 3

14 12 21 18 11 4 9, 20 18

23
8
16
6, 7, 22
15
3
2
1
5
19

Materials
No. Part Material
M10Si2 ISO Zinc plated carbon steel ASTM A105
1 Body M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
M10Si2 ISO Zinc plated carbon steel ASTM A105
2 Cap M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
3 Ball Stainless steel AISI 316
4 Stem Stainless steel AISI 316
5 Seat Carbon / graphite reinforced PTFE PDR 0.8
6 Stem seal Reinforced PTFE antistatic
M10Si2 ISO
Zinc plated carbon steel SAE 1010
7 Separator M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
8 Belleville washer Stainless steel AISI 301
M10Si2 ISO
Zinc plated carbon steel SAE 1010
9 Nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
10 Name-plate - DN (Not shown) Stainless steel AISI 430
M10Si2 ISO
Zinc plated carbon steel SAE 1010
11 Stem nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
12 Lever M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
13 Name-plate (Not shown) Stainless steel AISI 430
14 Grip Vinyl
M10Si2 ISO
Zinc plated carbon steel Grade 5
15 Bolts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
16 Nuts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
17 Studs M10Si4 ISO Stainless steel AISI 316
Note: Item 17 can not be shown as it is only applicable to welded versions
M10Si2 ISO
Zinc plated carbon steel SAE 12L 14
18 Stop screw M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
19 Body/cap gasket 'O' ring EPDM geothermal
20 Nut locker Stainless steel AISI 316
M10Si2 ISO
Zinc plated carbon steel SAE 1010
21 Lockable handle M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
22 Stem seal PEEK
23 Lock-plate Stainless steel AISI 316

M10Si ISO Ball Valve DN¼" to DN2½" TI-P133-58 ST Issue 4


Page 3 of 3

Dimensions (approximate) in mm Kv values


Reduced bore Size ¼" " ½" ¾" 1" 1¼" 1½" 2" 2½"
Size A A1 A2 A3 B2 B3 C2 C3 D D1 D2 E Reduced bore 2.5 2.5 6 10 27 49 70 103 168
¼" 56 52 - - 130 - 63 - 22 - - 8 Full bore 2.5 6.8 17 36 58 89 153 205 -
" 56 52 - - 130 - 63 - 22 - - 8 For conversion Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
½" 63 52 108 130 130 145 66 81 24 89 95 11
¾" 68 60 117 150 130 145 69 84 26 98 105 14 Operating torque (N m)
1" 86 84 127 160 162 162 100 100 31 108 115 21 Size ¼" " ½" ¾" 1" 1¼" 1½" 2" 2½"
1¼" 99 94 140 180 162 162 104 104 37 118 140 25 Reduced bore 3.25 3.25 3.25 5.50 13.25 20 50 60 75
1½" 108 102 165 200 185 185 112 112 41 127 150 31 Full bore 3.25 3.25 5.50 13.25 20 50 60 75 -
2" 124 118 178 230 185 185 120 120 48 152 165 38 The indicated torque values are for valves frequently operated,
2½" 152 152 - - 250 - 140 - 57 - - 51 that are submitted to a maximum differential pressure of 40 bar.
Valves that are subject to long static periods, may require greater
Full bore break-out torque.
Size A A1 A2 A3 B2 B3 C2 C3 D D1 D2 E
¼" 56 58 - - 130 - 63 - 22 - - 8 Safety information, installation and maintenance
" 63 60 - - 130 - 66 - 24 - - 11 For full details see the Installation and Maintenance Instructions
supplied with the product.
½" 68 64 - 130 130 145 69 84 26 - 95 14
¾" 86 84 - 150 162 162 100 100 31 - 105 21
1" 99 98 - 160 162 162 104 104 37 - 115 25 How to order example:
1 off Spirax Sarco ½" screwed BSP M10Si2FB ISO ball valve.
1¼" 108 106 - 180 185 185 112 112 41 - 140 31
1½" 124 124 - 200 185 185 120 120 48 - 150 38
2" 152 152 - 230 250 250 140 140 57 - 165 51 Spare parts
The spare parts available are shown in solid outline. Parts drawn
in broken line are not supplied as spares.
Weights (approximate) in kg
Available spares
Size Reduced bore Full bore
Scrd /BW/SW PN40 ANSI 150 Scrd /BW/SW PN40 Seat, seals and body gasket set 5, 6, 19, 22
¼" 0.65 - - 0.65 - How to order spares
" 0.65 - - 0.72 - Always order spares by using the description given in the column
headed 'Available spares' and state the size and type of ball valve.
½" 0.72 2.30 1.77 0.95 2.60 Example: 1 - Seat, seals and body gasket set for a Spirax Sarco
¾" 0.95 3.20 2.35 1.60 3.80 ½" M10Si2FB ISO ball valve.
1" 1.60 4.20 3.47 2.05 4.70
1¼" 2.05 5.70 4.47 2.75 6.40
1½" 2.75 6.80 5.96 4.25 8.30
2" 4.25 9.50 9.16 7.50 12.80
2½" 7.50 - - - -

B2, B3

C2,
C3

D1, ØE
D2 22
D

6 6
A, A1

A2, A3
A: Scrd and BW
A1: SW
A2: Flanged ANSI 150
A3: Flanged PN40
B2: Scrd, BW and SW
B3: Flanged PN40 and ANSI 150
C2: Scrd, BW and SW
C3: Flanged PN40 and ANSI 150
D: Scrd, BW and SW
D1: Flanged ANSI 150
D2: Flanged PN40
E: All versions 19 5 5 19

M10Si ISO Ball Valve DN¼" to DN2½" TI-P133-58 ST Issue 4


TI-P163-01
ST Issue 6

Cert. No. LRQ 0963008 Fig 12


ISO 9001
SG Iron
Strainer
Description
The Fig 12 is an SG iron screwed Y-type strainer. The standard Size ½" to 2"
stainless steel screen is 0.8 mm perforations. As options, other
perforations and mesh sizes are available as well as monel screens.
The strainer cap can be drilled and tapped for blowdown and drain
valves if required.

Standards
This product fully complies with the requirements of the European
Pressure Equipment Directive 97 / 23 / EC.

Certification
This product is available with a manufacturers' Typical Test Report.
Note: All certification / inspection requirements must be stated at
the time of order placement. 4
Sizes and pipe connections
½", ¾", 1", 1¼", 1½", 2", 2½" and 3" screwed BSP or NPT.

Optional extras
Strainer screens 1
Perforations 1.6, 3 mm
Stainless steel screen
Mesh 40, 100, 200
Perforations 0.8, 3 mm
Monel
Mesh 100 3
Blowdown or drain valve connections. 2
The cap can be drilled to the following sizes to enable a blowdown
or drain valve to be fitted.
Strainer size Blowdown valve Drain valve
Size 2½" and 3"
½" ¼" ¼"
¾" and 1" ½" ½"
1¼" and 1½" 1" ¾"
2" to 3" 1¼" ¾"

Pressure / temperature limits


���
Temperature °C

��� 4
���
Steam 1
��� saturation
�� curve

� � �� �� �� ��
Pressure bar g
The product must not be used in this region.
3
2
Body design conditions PN25 6
PMA Maximum allowable pressure 25 bar g @ 120°C 5
TMA Maximum allowable temperature 260°C @ 19.5 bar g
Minimum allowable temperature -10°C Materials
No. Part Material
Maximum operating pressure
PMO 21 bar g 1 Body SG iron DIN 1693 GGG 40
for saturated steam service
TMO Maximum operating temperature 260°C @ 19.5 bar g 2 Cap SG iron DIN 1693 GGG 40
3 Cap gasket Reinforced exfoliated graphite
½" to 2" -10°C
Minimum operating temperature 4 Strainer screen Stainless steel 316L
2½" and 3" 0°C
Note: For lower operating temperatures consult Spirax Sarco 5 Bolt Carbon steel BS 3692 Gr. 8.8
Designed for a maximum cold hydraulic test pressure of 38 bar g 6 Washer Carbon steel BS 4320 TI Form A

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Kv values For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
Size ½" ¾" 1" 1¼" 1½" 2" 2½" 3"
Perforations 0.8, 1.6 and 3 mm 3.6 11 15.5 26 41 68 82 115
Mesh 40 and 100 3.6 11 15.5 26 41 68 82 115
Mesh 200 3.6 9 13.0 21 35 55 66 93

Dimensions / weights (approximate) in mm and kg Spare parts


The spare parts available are shown in solid outline. Parts drawn
Screening in broken line are not supplied as spares.
Size A B C D area cm² Weight
½" 87 55 79 32 25 0.47 Available spares
¾" 110 65 93 36 42 0.77 Strainer screen 4
(state material, size of perforations or mesh and size of strainer)
1" 125 78 110 48 71 1.40
Cap gasket (packet of 3) 3
1¼" 155 103 140 60 135 2.15
1½" 190 115 153 65 161 3.30 How to order spares
Always order spares by using the description given in the column
2" 230 140 177 76 251 5.10 headed 'Available spares' and state the size and type of strainer
2½" 274 177 230 94 406 7.30 and perforation or mesh required.
Example: 1 - Strainer screen, stainless steel having 0.8 mm
3" 280 183 237 105 406 7.50 perforations for a 1½" Spirax Sarco Fig 12 strainer.

Withdrawal
distance
D

Size ½" to 2"


B
A
3

Safety information, installation and maintenance 2


For full details see the Installation and Maintenance Instructions
(IM-S60-17) supplied with the product.

Warning:
The strainer cap gasket contains a thin stainless steel support ring,
which may cause physical injury if it is not handled and disposed
of carefully.

Installation note:
The strainer should be installed in the direction of flow, as indicated
on the body. On applications involving steam or gases the pocket
should be in the horizontal plane. On liquid systems the pocket Size 2½" and 3"
should point downwards. Suitable isolation valves must be installed
to allow for safe maintenance and trap replacement.
3
Maintenance note:
Maintenance can be completed with the strainer in the pipeline. 4
Disposal:
The product is recyclable. No ecological hazard is anticipated with
disposal of this product providing due care is taken.
6
How to order
Example: 1 off Spirax Sarco 2" Fig 12 SG iron strainer, screwed BSP, 5
with stainless steel screen having 0.8 mm perforations.

Recommended tightening torques


or
Item Qty Size Nm
mm
1 ½" 22 M28 38 - 40
1 ¾" 27 M32 42 - 48
1 1" 32 M42 70 - 80
2 1 1¼" 46 M56 124 - 144
1 1½" 50 M60 164 - 184
1 2" 60 M72 234 - 264
5 4 2½" 19 M12 50 - 55
4 3" 19 M12 50 - 55

Fig 12 SG Iron Strainer TI-P163-01 ST Issue 6


ĐĐĞƐƐŽƌŝĞƐĨŽƌĨĞĞĚƚĂŶŬ
TI-P123-15
ST Issue 5

Cert. No. LRQ 0963008 AVC32


ISO 9001
Carbon Steel
Air Vent for Steam Systems
Description
The AVC32 is a carbon steel maintainable balanced pressure
thermostatic air vent for use on steam systems. It has an integral 1
flat strainer screen and straight connections. All pressure bearing 9
components are produced by TÜV approved suppliers in
accordance with AD-Merkblatt WO / TRD100. 2
17
Standards
This product fully complies with the requirements of the European
Pressure Equipment Directive 97 / 23 / EC. 3
18
Certification 7
This product is available with certification to EN 10204 3.1. 5
Note: All certification / inspection requirements must be stated
at the time of order placement.

Sizes and pipe connections


½", ¾" and 1" screwed BSP or NPT. 8
½", ¾" and 1" socket weld ends to BS 3799.
½", ¾" and 1" butt weld ends to EN 12 627
DN15, DN20 and DN25 standard flange to EN 1092 PN40,
ANSI B 16.5 Class 150 and 300, JIS /KS 10K and JIS /KS 20K.

Pressure / temperature limits (ISO 6552)



���
Temperature °C


���
��� Steam
saturation
��� curve
� � � � �

� �� �� �� �� �� ��
Pressure bar g

The product must not be used in this region.


The product should not be used in this region as damage
to the internals may occur.
A-B Screwed, socket weld, butt weld and flanged ANSI 300.
A-C Flanged EN 1092 PN40.
A-D Flanged JIS /KS 20K.
A-E Flanged ANSI 150.
F-G Flanged JIS /KS 10K.

Maximum body design conditions PN40


PMA Maximum allowable pressure 50 bar g @ 50°C Materials
TMA Maximum allowable temperature 400°C @ 35 bar g No. Part Material
Minimum allowable temperature -60°C DIN 17243 C22.8 (W/S 1.0460)
1 Cover Carbon steel
ASTM A105N
Maximum operating pressure
PMO 32 bar g 2 Capsule Stainless steel
for saturated steam service
TMO Maximum operating temperature 287°C @ 32 bar g 3 Valve seat Stainless steel BS 970 431 S29
Minimum operating temperature 0°C 5 Strainer screen Stainless steel AISI 304
Note: For lower operating temperatures consult Spirax Sarco 7 Cover gasket Stainless steel reinforced exfoliated graphite
Designed for a maximum cold hydraulic test pressure of 75 bar g DIN 17243 C22.8 (W/S 1.0460)
8 Body / flanges Carbon steel
ASTM A105N
Kv values 9 Cover bolts Stainless steel (M10 x 30) A2-70
Size DN15 - ½" DN20 - ¾" DN25 - 1" 17 Spring Stainless steel
Kv 0.8 0.8 0.8 18 Spacer plate Stainless steel
For conversion: Cv (UK) = Kv x 0.963 Cv (US) =Kv x 1.156

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Dimensions / weights (approximate) in mm and kg Spare parts
The spare parts available are shown in solid outline. Parts drawn in
Weight broken line are not supplied as spares.
Size A A1 B C D E
Scrd /SW /BW Flgd Available spares
½" DN15 95 150 94 64 17 37 1.4 2.9 Capsule and seat assembly set 2, 3, 17, 18
¾" DN20 95 150 94 64 19 37 1.4 3.5 Strainer screen (packet of 3) 5
1" DN25 95 160 94 64 23 37 1.5 4.1 Set of cover gaskets (packet of 3) 7

How to order spares


Always order spares by using the description given in the column
headed 'Available spares' and state the size and type of air vent.
E Withdrawal distance for seat assembly
Example: 1 - Capsule and seat assembly set for a Spirax Sarco
DN25 AVC32 air vent.

9*
(not an available spare)
C

17

A
2
A1

B 18

5
D

Safety information, installation and maintenance


For full details see the Installation and Maintenance Instructions
(IM-P123-14) supplied with the product.
Installation note:
The AVC32 is designed for installation with the capsule in a horizontal
plane with the cover at the top.
The AVC32 should be positioned at the highest point of the steam
main or plant where the air collects. The outlet should be piped to
a safe place.
For ease and maintenance, consideration should be given to fitting
isolation valves upstream and downstream of the air vent.
The air vent must not be insulated. Recommended tightening torques
Disposal or
This product is recyclable. No ecological hazard is anticipated with
the disposal of this product, providing due care is taken. Item Part Nm
mm
How to order 3 Valve seat 24 A /F 115 - 125
Example: 1 off Spirax Sarco ½" AVC32 air vent having screwed
BSP connections. 9 Cover bolts 16 A /F M10 x 30 23 - 27

AVC32 Carbon Steel Air Vent for Steam Systems TI-P123-15 ST Issue 5
Boiler feedtank systems
What is a feedtank?
A feedtank, in a steam plant, is normally the meeting place for
cold make-up water and condensate return.
Flash steam loss
Cold make-up

At worst . . .
... make-up water and flashing
condensate are fed into the tank above
the water surface. Flash steam with all
its heat is lost to atmosphere and the
final mixture of cold make-up and
No
remaining condensate is colder than it lagging
could be. or cover

Flash steam
from
Cold Vent blowdown Condensate
make-up return
At best . . .
... both flows, together with blowdown
flash steam are distributed through
sparge pipes well below the water
surface. The sparge pipes must be of
stainless steel if they are to last any
length of time and with the necessary
Lagged
and supports and the manufacturing time
covered involved they can be expensive.

In both cases . . .
... the make-up water has to be softened and treated to prevent scale formation on the boiler heat
transfer surfaces. (This subject is best left to water treatment specialists).
Cold water absorbs free oxygen and other gases that are liberated when heated. It is essential
to remove the dissolved oxygen before it is released in the boiler to prevent corrosion of the boiler
and steam plant.
Oxygen in feedwater can be 'driven off' by heating and 'absorbed' by chemical treatment. By heating
the feedwater typically to 85°C to remove the bulk of the oxygen the amount of scavenging chemicals
required can be reduced by up to 75%. This can additionally improve the boiler efficiency by reducing
the blowdown requirements.
14
Oxygen content ppm

12
Oxygen is the enemy
10
and must be eliminated
8
6
4
2
0
0 10 20 30 40 50 60 70 80 90 100
Water temperature °C

2
Is there an alternative?
The Spirax Sarco
flash condensing deaerator head . . .
On larger boiler plants pressurised deaerators are sometimes installed and live steam is used to
bring the feedwater up to above 100°C to 'drive off' the oxygen. This action is normally enhanced by
the steam 'scrubbing' the feedwater. Freed oxygen and other gases are vented with some live
steam to atmosphere.
Pressure deaerators have to be treated as pressure vessels and with the necessary controls and
safety devices they become expensive. As with most things there is a compromise - Spirax Sarco
have developed a unit for fitting to any feedtank to drive off as much oxygen as possible at
atmospheric pressure.
Recirculating feedwater spray (if fitted)

Oxygen and gases to vent

Condensate
Cold make-up with return
removable spray screen
Flash steam
from blowdown
can be taken
Mixing unit to connection
on the same
centre line
at 90°C

The mixing unit brings


together all the incoming Top of tank
flows without the problems
and cost of three separate
tank connections and
sparge systems. It mixes
the cold make-up with its
high oxygen content with NWL Immersion
the flash steam from the tube
condensate and blowdown
heat recovery.
Oxygen and other gases are
liberated from the cold water
and can be removed from the
system through a vent before
entering the tank.
For further information
please see page 7.

. . . all stainless steel construction.


3
When a feedtank becomes an atmospheric

Spirax Sarco can supply the Austenitic stainless steel Boiler blowdown
complete package:- is used for all wetted parts. heat recovery

Stainless steel feedtank.

Flash condensing deaerator head.

Steam injection system. Vacuum breaker Access cover

All the necessary controls and fittings to


create an atmospheric deaerator system.

Recirculating feedwater
spray systems Live steam injection
When the condensate return rate is high and the
cold make-up flowrate is intermittent it is likely that
valuable flash steam will be lost through the vent.
To improve the thermal efficiency and reduce the
possibility of temperature stratification it is often Overflow
worthwhile to take feedwater and pump it to a spray
nozzle fitted in the top of the mixing unit.
Approximately 20% of the feedtank content can
be circulated per hour to provide considerable
additional flash condensing capacity. Only a low
power pump is required.

Temperature
control

User benefits
• Dissolved oxygen entering the boiler is kept
as low as possible.

• The oxygen content of the feedwater is further


reduced by thermal dearation.

• Chemical dosing costs are kept to a minimum.


• High and steady feedwater temperature Drain
to the boiler.

• Long life and minimal attention.


• Maximum use of the heat in the condensate
return and from blowdown heat recovery.
Level probe protection tube

4
deaerator Vacuum breaker
Vent head
Air vent Recirculated water
Condensate
to spray head return
Air
and
gases

Flash condensing
deaerator head

Cold
make-up

Water
level
control

Temperature
gauge

Steam Feed to
injector boiler

Level
indicator
Recirculating
pump

5
The feedtank range
The table below shows the standard range of feedtanks based on
metric plate sizes and indicates the internal dimensions
and the total nominal capacity.
The working capacity will be reduced
depending on the working level and control system chosen.
The empty weights are typical and can be used together with the nominal capacity in kg (litre)
to give a total weight to be used for support calculation purposes.

Nominal Empty weight*


Tank Internal dimensions mm capacity (approximate)
Type
H W L litres kg
TM-2 1 250 1 250 1 250 1 950 530
TM-3 1 500 1 000 2 000 3 000 750
TM-4.5 1 500 1 500 2 000 4 500 990
TM-6 2 000 1 500 2 000 6 000 1 280
TM-8 2 000 2 000 2 000 8 000 1 550
TM-12 2 000 2 000 3 000 12 000 2 120
TM-16 2 000 2 000 4 000 16 000 2 660
TM-20 2 500 2 000 4 000 20 000 3 070
TM-30 2 500 2 000 6 000 30 000 4 290
* Excluding connections.

Materials
All wetted parts are in welded austenitic stainless steel. This material has proved to be ideal
for most boiler feedtank applications and is offered as the best option available.
Even stainless steel can be adversely affected by the combination of exceptional chloride levels,
high temperatures, and stress. Any possibility of this unusual condition should be discussed
with your water treatment engineer.

Stiffening
Carbon steel channels are used externally on all tank sides and bases. (TM-2 has no side channels).

Data dossier
A detailed drawing of each tank, as built, is supplied with a materials list and a hydrostatic test certificate.

Standard conditions and fittings


An access cover and lifting eyes are fitted as standard. All other connections
and fittings to suit requirements.
Connections are screwed sockets BSP up to 50 mm (2")
and flanged to BS 4504 PN16 for larger sizes.
All flanged connections (apart from the drain) stand off 150 mm to facilitate insulation.

Installation
For installation details see separate literature.

6
The flash condensing deaerator head
A flash condensing deaerator head consists of A ½" BSP AV13 air vent and
three parts, the mixing unit with a PN16 or Class 150 VB14 vacuum breaker
should be fitted to the top of the head.
mounting flange, the immersion tube with a plate
top flange, and two gaskets. The plate flange
is sandwiched between the mixing unit and a
mating flange welded to the top of the Spirax
Sarco feedtank to act as a stiffener. All parts
are manufactured from weldable austenitic
stainless steel and held in place with stainless
steel nuts and studs. Mixing unit

The flash condensing deaerator head is easily


fitted to other tanks. Two rubber
gaskets
Deaerator head selection Top of tank
We recommend that selection of a deaerator
head is carried out in consultation with your
local Spirax Sarco Engineer. Immersion tube
Mixing units are selected to suit the boiler total steam
generation rate. Immersion tubes (fully described in
separate literature) are selected to suit the diameter
of the deaerator head and to be slightly shorter than
the depth of the tank. Two gaskets are selected to
suit the mixing unit diameter and flanges. Mounting
flanges are specified as either PN16 or Class 150.

Total steam Mixing Tank depth Example:


generation unit 1 250 1 500 2 000 2 500 For a boiler with a total
rate kg /h size Mixing unit / immersion tube selection steam generation rate
MU150 MU150 MU150 of 15 000 kg /h and a
5 000 DN150
IT-950 IT-1 200 IT- 1600 2 000 mm deep feedtank
MU200 MU200 MU200 MU200 flanged BS 4504 PN16,
10 000 DN200
IT-950 IT-1200 IT-1600 IT-2100 Selection would be:
MU250 MU250 MU250
MU250 mixing unit (DN250),
20 000 DN250 an IT-1600 immersion tube,
IT-1200 IT-1600 IT-2100
and 2 off 250 mm gaskets.
MU300 MU300 MU300
30 000 DN300 Ordering designation:
IT-1200 IT-1600 IT-2100
1 off MU 250 PN16;
MU400 MU400 MU400 1 off IT 250-1 600 PN16;
50 000 DN400
IT-1200 IT-1600 IT-2100
2 off 250 mm gaskets PN16.
* Mounting flange to BS 4504 PN16.

Recirculating feedwater spray systems


Feedtank Recirculating feedwater The system Materials
contents spray systems Size consists of:- Body Internals
litre (kg) Designation Speed setting BSP Two ball valves Cast steel Stainless steel
< 3 000 RFS1 1 1" Strainer Cast iron Stainless steel
3 000 to 6 000 RFS1 2 1" Pump Cast iron Stainless steel
6 000 to 8 000 RFS1 3 1" Spray nozzle Stainless steel Stainless steel
8 000 to 10 000 RFS2 2 1¼"
10 000 to 30 000 RFS2 3 1¼" For full details see separate literature

7
Other controls and fittings
Steam injection systems
Spirax Sarco steam injectors are available in three sizes to cover most requirements. They ensure
quiet but vigorous mixing of steam and feedwater to drive off the dissolved oxygen content down to
approximately 2 ppm. This action minimises the amount of oxygen scavenging chemicals required.
The temperature of the feedwater is maintained at a high steady level for smooth boiler operation.

Feedtank level controls


The design and operation of water softening plant calls for full flowrate and never a trickle. The flow is
therefore normally controlled by switching a pump or valve on and off. This may suit the softener but is
not ideal for a number of reasons. Heat from boiler blowdown is not so easily recovered, flash steam in
the condensate return is more difficult to condense and it is difficult to achieve an even feedwater
temperature. Ideally an intermediate softened water storage tank should be used and the flow from it
to the main feedtank controlled smoothly using a Spirax Sarco modulating control valve system.

Vent heads
The Spirax Sarco stainless steel vent head is designed to 'fit and forget'. It will ensure the safe venting
of any excess flash steam from the feedtank and the separation of any entrained condensate.

Connections
Type Size Screwed Lightweight flange Drain
BSP/ NPT to suit BS 4504 PN16 BSP/
or BS 1560 Class 150 NPT
VH2S 2" • ¾"
VH3S 3" • ¾"
VH3 DN80 • ¾"
VH4 DN100 • 1"
VH6 DN150 • 1"
VH8 DN200 • 1½"
Drain VH10 DN250 • 1½"
VH12 DN300 • 2"

Other fittings
Most other requirements for level and temperature indication, valve and other ancillaries can be
met from the Spirax Sarco ranges.

Plant design service


Spirax Sarco engineers can assist with the design of new feedwater systems, or survey old ones
that need replacing or updating. Please contact us.
FEED

Some of the products may not be available in certain markets.


Spirax-Sarco Limited, Charlton House,
Cheltenham, Gloucestershire, GL53 8ER UK.
Tel: +44 (0)1242 521361 Fax: +44 (0)1242 573342
E-mail: Enquiries@SpiraxSarco.com
Internet: www.SpiraxSarco.com
© Copyright 2001 Spirax Sarco is a registered trademark of Spirax-Sarco Limited

SB-P401-01 AB Issue 5
TI-P401-03
AB Issue 4

Cert. No. LRQ 0963008


ISO 9001
INS
Direct Steam Injection Heating Systems
A complete system for boiler feedtank, hot water storage
and other industrial process heating requirements.
• Stainless steel injector for long life
• No moving parts - maintenance free
• Self-acting system requiring no external power supply
• Efficient and economic heating 5

Stop valve
Y-type strainer

Dial
thermometer

3
2

General description System components


Spirax Sarco INS direct steam injection heating systems are designed No. Part Material
to inject steam into tanks of water or process liquor to ensure quiet
and efficient heating of the tank contents. The injector draws in cold 1 Control valve Bronze/ gunmetal
liquid, mixes it with the steam within the injector nozzle and distributes 2 Controller and sensor Brass
the hot liquid throughout the tank. In many applications the circulation
induced by the injector is an advantage ensuring thorough mixing 3 Sensor pocket Stainless steel
and avoiding temperature stratification. 4 Horizontal injector Stainless steel
Available system types 5 Vacuum breaker Brass
INS15, INS20, INS25, INS40, INS50, INS65 and INS80, screwed
BSP (BS 21 parallel) or NPT.
The injectors are for horizontal installation.
The selection of a system depends on the flowrate of steam required
to heat the tank contents and the steam supply pressure to the
control valve.
Boiler feedtank applications
Oxygen must be removed from boiler water if corrosion is to be
prevented. Oxygen can be removed in two ways, either by the use
of oxygen scavenging chemicals or by thermal de-aeration.
The dissolved oxygen content of water:
- At 20°C is 9 ppm
- At 60°C is 5 ppm
- At 90°C is just under 2 ppm.
By heating the boiler feedwater typically to 85 - 90°C to remove most
of the oxygen, and using oxygen scavenging chemicals in the feedline
after the tank, the use of chemicals can be reduced by up to 75%.
Additionally, boiler efficiency may be increased since blowdown
requirements may be lowered.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification. © Copyright 2004
Capacities
System capacities in kg/ h of injected steam when heating tanks vented to atmospheric pressure.
System type INS15 INS20 INS25 INS40 INS50 INS65 INS80
Control valve Size ½" BSP ¾" BSP 1" BSP 1½" BSP 2" BSP 2½" BSP 3" BSP
Steam supply pressure
bar g psi g Capacities in kg /h of saturated steam
2 29 87 110 350 580 1 150 2 500 3 700
3 44 120 160 425 750 1 400 3 350 4 900
4 58 150 200 550 1 000 1 750 4 200 6 000
5 73 180 240 650 1 150 2 100 5 000 7 200
6 87 215 280 750 1 400 2 525 5 800 8 400
6.9 100 237 316 840 1 535 2 800 6 500 9 450
7 102 240 320 850 1 550 2 950 6 600 9 550
8 116 275 360 1 000 1 750 3 200 7 400 10 700
8.2 118 278 370 1 020 1 780 3 280 7 550 10 950
9 131 290 410 1 100 1 900 3 600 8 200 11 850
10 145 315 450 1 200 2 075 3 800 9 000 13 000
10.3 150 325 460 1 230 2 135 3 920 - -
11 160 350 - - 2 275 4 200 - -
12 174 375 - - 2 500 4 500 - -
13 189 400 - - 2 675 5 000 - -
Where steam supply pressures are higher consider the use of a pressure reducing valve or alternatively, the use of a combined pressure
reducing and temperature control valve. Please consult Spirax Sarco for a suitable type.

Equipment details
Note: All equipment is available screwed BSP. For options of NPT or API connections refer to relevant literature.
System type Control valve* Controller type Range Sensor pocket Steam injector Vacuum breaker
Range 1 Stainless steel - 1"
INS15 SB ½" SA128 with 2 m capillary -20 to 110°C to suit SA128 1 x IN25M - 1" VB14 - ½"
Range 1 Stainless steel - 1"
INS20 SB ¾" SA128 with 2 m capillary -20 to 110°C to suit SA128 1 x IN25M - 1" VB14 - ½"
Range 1 Stainless steel - 1"
INS25 KB51 1" SA128 with 2 m capillary -20 to 110°C to suit SA128 1 x IN40M - 1½" VB14 - ½"
Range 2 Stainless steel - 1"
INS40 KC51 1½" SA121 with 2 m capillary 40 to 105°C to suit SA121 2 x IN40M - 1½" VB14 - ½"
Range 2 Stainless steel - 1"
INS50 KC51 2" SA121 with 2 m capillary 40 to 105°C to suit SA121 3 x IN40M - 1½" VB14 - ½"
Range 2 Stainless steel - 1"
INS65 NS 2½" SA121 with 2 m capillary 40 to 105°C to suit SA121 5 x IN40M - 1½" VB14 - ½"
Range 2 Stainless steel - 1"
INS80 NS 3" SA121 with 2 m capillary 40 to 105°C to suit SA121 7 x IN40M - 1½" VB14 - ½"

* SB control valve is bronze, single seat, normally open, direct acting.


KB51 and KC51 control valves are bronze, single seat, normally open, bellows balanced, direct acting.
NS control valve is gunmetal, double seat, normally open, stainless steel trim, direct acting.

A Y-type strainer is recommended upstream of the control valve. The Y-type strainer should normally be the same size as the steam supply
pipeline. Consider a Spirax Sarco brass /bronze Fig 12 strainer.

An isolating valve is recommended upstream of the Y-type strainer.


Consider the use of an M10 Spirax Sarco carbon steel ball valve or a HV3 bronze stop valve.

Safety information, installation and maintenance


This document does not contain sufficient information to install the system safely. See the relevant Installation and Maintenance
Instructions supplied with the system components.
Safety note:
Your attention is drawn to Safety Information Leaflet IM-GCM-10.
Installation note:
Spirax Sarco direct steam injection heating systems are designed to operate with the minimum of noise provided the installation is correct.

How to order
Example: 1 off Spirax Sarco INS15, ½" screwed BSP, direct steam injection heating system.

INS Direct Steam Injection Heating Systems TI-P401-03 AB Issue 4


TI-P402-91
AB Issue 11

MANAGEMENT
SYSTEMS

Cert. No. LRQ 0963008


ISO 9001
LP10-4
Level Probe
Description
The Spirax Sarco LP10-4 level probe is used with the Spirax Sarco
LC1300 level controller to provide on  / off level control and alarm 5
functions in steam boilers, tanks or other vessels.
The four tip probe is particularly suitable where 3-lamp 'electric
gauge glass' alarm  /  level indicators are fitted. The probe body is
earthed through its screwed connection and the boiler or tank
normally forms the earth return path. The probe may also be
used in concrete or plastic tanks by using one of the tips as an
earth return, or by providing a separate earth rod or plate. The
LP10-4 probe has four detachable level sensing tips which
are cut to length on installation to give the required switching 6
levels. Note: Tips are ordered separately. When a tip is immersed
in conductive liquid it completes an electrical circuit to earth.
When the level drops below the tip, the resistance to earth
becomes high, indicating to the controller that the tip is out
of the liquid.
Approvals:
The LP10-4 is also available with a 1" NPT screwed connection,
1 7
approved to UL61010. Please note that this version will not be
marked and is not suitable for Europe.
4
Caution:
The probe is not suitable for outside installation without
additional environmental protection.

Available tip lengths mm (inches)


Tips are 1 000 mm (39.4") long. Two sets of tips may be connected
for a maximum probe length of 2 095 mm (82.5")

Pressure / temperature limits
Nominal pressure rating PN40
3
Maximum pressure 32 bar g (464 psi g)
Maximum temperature 239°C ( 462°F )
Maximum ambient temperature 70°C (158°F )
Minimum ambient temperature -20°C ( -4°F )

Technical data
Protection rating IP54
Maximum cable length
30 m ( 98 ft )
(probe to controller)
Maximum sensing depth 2 095 mm ( 82.5" ) 2
Minimum sensing depth 75 mm ( 3")
Minimum conductivity (when used with an LC1300 level controller )
1 S / cm @ 25°C ( 77°F ).

Materials
No. Description Material 8
1 Probe body Austenitic BS EN 10088-3
stainless steel (1.4306)
2 Probe tips Austenitic Type 316  / 316L
stainless steel

3 Tip insulation PFA (Per Fluor Alkoxy)


sleeving
4 Lower housing PPS (Polyphenyline sulphide)
5 Upper housing PPS (Polyphenyline sulphide)
6 Gland support pad Thermoplastic elastomer
7 Cable gland PA (Polyamide)
8 Tip steady PEEK (Polyaryletherketone) Grade 450G

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2011
Safety information, installation and maintenance Dimensions/weight (approximate) in mm (in) and kg (lb)
This document does not contain sufficient information to install A B C D Weight
the product safely. See the Installation and Maintenance
Instructions supplied with the unit for full details. 60 25 75 50 1.15
Warning: This product contains materials including plastics which (2.4) (1.0) (3.0) (2.0) (2.5)
can give off toxic fumes if exposed to excessive heat.
Installation note:
The LP10-4 is designed for installation in a BSP Rp1 (1" BSP
tapered) or 1" NPT threaded flange or cover. Note: Always
specify one of these threads for new installations.
A minimum 80 mm (3") nominal bore protection tube is
recommended if installing the probe in a boiler, or in a tank which A
is subject to very turbulent conditions.
Additional environmental protection is needed for installation
outdoors.
Wiring note:
Wiring is straightforward on the LP10-4, as crimp connectors are
used. Extra connectors are available as a spares kit. Terminal posts
are colour coded for easy identification.
The wiring loom may be disconnected and removed without
disturbing the cable gland by lifting the gland carrier out of the
lower housing. D
Maintenance note:
No special maintenance is required, though boiler water level B
controls do require periodic testing and inspection which is
described in separate literature.

1" BSP taper (Rp1)


connection
C
The LP10-4 is also available
with a 1" NPT screwed
connection, approved to
UL61010. Please note that
this version will not be
marked and is not suitable
for Europe.

How to specify
Conductivity probe with austenitic stainless steel body and
probe tips, PFA tip insulation, suitable for steam boiler operation
up to 32 bar g @ 239°C.

How to order
Example: 1 off Spirax Sarco LP10-4 probe (BSP) with 1 000 mm
tip assembly.

Available spares
LP10-4 connector set (electrical)
Comprising: 6 flat crimp connectors and 2 ring crimps.
LP10-4 tip mounting kit
Comprising: 1 set of 4 tip connectors, 8 lock-nuts and 2 tip supports.

LP10-4 Level Probe TI-P402-91 AB Issue 11


Page 1 of 3

TI-P133-58
ST Issue 4

Cert. No. LRQ 0963008 M10Si ISO


ISO 9001
Ball Valve
DN¼" to DN2½"

Description Sizes and pipe connections


The M10Si ISO three-piece body ball valve has been designed ¼", ", ½", ¾", 1", 1¼", 1½", 2", (2½" only available with reduced bore).
for use as an isolating valve, not a control valve, has a lockable Screwed BSP, BSPT, NPT, BW, SW full bore and reduced bore.
handle as standard and can be serviced without removal from DN15 to DN50 (DN65 only available with reduced bore).
the pipeline (screwed and welded versions only). It can be used Flanged PN40, ANSI 150 and ANSI 300 full bore and reduced bore.
for steam and other industrial fluids for services ranging from
vacuum to the higher temperatures and pressures.
Pressure / temperature limits
ISO mounting A
The integral ISO body mounting allows the valve to be automated ���
without losing seal integrity, as the body does not require
disassembly. Manual to remote control may therefore be easily ���
Temperature °C

accomplished by the ISO range of Spirax Sarco ball valves. ���


Available types ��� Steam
M10Si2_ _ ISO Zinc plated carbon steel body, PDR 0.8 seats. saturation
�� curve
M10Si3_ _ ISO Stainless steel body, PDR 0.8 seats. �
��� B C
M10Si4_ _ ISO Complete stainless steel, PDR 0.8 seats.
� �� �� �� �� ���
Note: The nomenclature will be followed with either FB (full bore) Pressure bar g
or RB (reduced bore).
Standards The product must not be used in this region.
This product fully complies with the requirements of the
European Pressure Equipment Directive 97 / 23 / EC and carries A - B 2" FB and 2½" RB only
the mark when so required. A - C ¼" - 1½" FB, RB and 2" RB
Certification Note: The flange standard may restrict the maximum operating
This product is available with certification to EN 10204 3.1. pressure. Please check with Spirax Sarco.
Note: All certification / inspection requirements must be stated
at the time of order placement.
PMA Maximum allowable pressure 100 bar g @ 60°C
Options TMA Maximum allowable temperature 260°C @ 0 bar g
• Self-venting ball. Minimum allowable temperature -29°C
• Extended stems 50 mm (2") and 100 mm (4") to allow full insulation.
• Oval handle for confined spaces. Ideal for trap modules. Maximum operating pressure
PMO 17.5 bar g
for saturated steam service
Technical data TMO Maximum operating temperature 260°C @ 0 bar g
Flow characteristic Modified linear Minimum operating temperature -29°C
Port Full and reduced bore versions Note: For lower operating temperatures consult Spirax Sarco
Leakage test procedure to ISO 5208 (Rate A) / EN 12266-1 (Rate A) PMX Maximum differential pressure is limited to the PMO
Antistatic device Complies with ISO 7121 and BS 5351 Designed for a maximum cold hydraulic test pressure of 150 bar g

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Page 2 of 3

14 12 21 18 11 4 9, 20 18

23
8
16
6, 7, 22
15
3
2
1
5
19

Materials
No. Part Material
M10Si2 ISO Zinc plated carbon steel ASTM A105
1 Body M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
M10Si2 ISO Zinc plated carbon steel ASTM A105
2 Cap M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
3 Ball Stainless steel AISI 316
4 Stem Stainless steel AISI 316
5 Seat Carbon / graphite reinforced PTFE PDR 0.8
6 Stem seal Reinforced PTFE antistatic
M10Si2 ISO
Zinc plated carbon steel SAE 1010
7 Separator M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
8 Belleville washer Stainless steel AISI 301
M10Si2 ISO
Zinc plated carbon steel SAE 1010
9 Nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
10 Name-plate - DN (Not shown) Stainless steel AISI 430
M10Si2 ISO
Zinc plated carbon steel SAE 1010
11 Stem nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
12 Lever M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
13 Name-plate (Not shown) Stainless steel AISI 430
14 Grip Vinyl
M10Si2 ISO
Zinc plated carbon steel Grade 5
15 Bolts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
16 Nuts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
17 Studs M10Si4 ISO Stainless steel AISI 316
Note: Item 17 can not be shown as it is only applicable to welded versions
M10Si2 ISO
Zinc plated carbon steel SAE 12L 14
18 Stop screw M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
19 Body/cap gasket 'O' ring EPDM geothermal
20 Nut locker Stainless steel AISI 316
M10Si2 ISO
Zinc plated carbon steel SAE 1010
21 Lockable handle M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
22 Stem seal PEEK
23 Lock-plate Stainless steel AISI 316

M10Si ISO Ball Valve DN¼" to DN2½" TI-P133-58 ST Issue 4


Page 3 of 3

Dimensions (approximate) in mm Kv values


Reduced bore Size ¼" " ½" ¾" 1" 1¼" 1½" 2" 2½"
Size A A1 A2 A3 B2 B3 C2 C3 D D1 D2 E Reduced bore 2.5 2.5 6 10 27 49 70 103 168
¼" 56 52 - - 130 - 63 - 22 - - 8 Full bore 2.5 6.8 17 36 58 89 153 205 -
" 56 52 - - 130 - 63 - 22 - - 8 For conversion Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
½" 63 52 108 130 130 145 66 81 24 89 95 11
¾" 68 60 117 150 130 145 69 84 26 98 105 14 Operating torque (N m)
1" 86 84 127 160 162 162 100 100 31 108 115 21 Size ¼" " ½" ¾" 1" 1¼" 1½" 2" 2½"
1¼" 99 94 140 180 162 162 104 104 37 118 140 25 Reduced bore 3.25 3.25 3.25 5.50 13.25 20 50 60 75
1½" 108 102 165 200 185 185 112 112 41 127 150 31 Full bore 3.25 3.25 5.50 13.25 20 50 60 75 -
2" 124 118 178 230 185 185 120 120 48 152 165 38 The indicated torque values are for valves frequently operated,
2½" 152 152 - - 250 - 140 - 57 - - 51 that are submitted to a maximum differential pressure of 40 bar.
Valves that are subject to long static periods, may require greater
Full bore break-out torque.
Size A A1 A2 A3 B2 B3 C2 C3 D D1 D2 E
¼" 56 58 - - 130 - 63 - 22 - - 8 Safety information, installation and maintenance
" 63 60 - - 130 - 66 - 24 - - 11 For full details see the Installation and Maintenance Instructions
supplied with the product.
½" 68 64 - 130 130 145 69 84 26 - 95 14
¾" 86 84 - 150 162 162 100 100 31 - 105 21
1" 99 98 - 160 162 162 104 104 37 - 115 25 How to order example:
1 off Spirax Sarco ½" screwed BSP M10Si2FB ISO ball valve.
1¼" 108 106 - 180 185 185 112 112 41 - 140 31
1½" 124 124 - 200 185 185 120 120 48 - 150 38
2" 152 152 - 230 250 250 140 140 57 - 165 51 Spare parts
The spare parts available are shown in solid outline. Parts drawn
in broken line are not supplied as spares.
Weights (approximate) in kg
Available spares
Size Reduced bore Full bore
Scrd /BW/SW PN40 ANSI 150 Scrd /BW/SW PN40 Seat, seals and body gasket set 5, 6, 19, 22
¼" 0.65 - - 0.65 - How to order spares
" 0.65 - - 0.72 - Always order spares by using the description given in the column
headed 'Available spares' and state the size and type of ball valve.
½" 0.72 2.30 1.77 0.95 2.60 Example: 1 - Seat, seals and body gasket set for a Spirax Sarco
¾" 0.95 3.20 2.35 1.60 3.80 ½" M10Si2FB ISO ball valve.
1" 1.60 4.20 3.47 2.05 4.70
1¼" 2.05 5.70 4.47 2.75 6.40
1½" 2.75 6.80 5.96 4.25 8.30
2" 4.25 9.50 9.16 7.50 12.80
2½" 7.50 - - - -

B2, B3

C2,
C3

D1, ØE
D2 22
D

6 6
A, A1

A2, A3
A: Scrd and BW
A1: SW
A2: Flanged ANSI 150
A3: Flanged PN40
B2: Scrd, BW and SW
B3: Flanged PN40 and ANSI 150
C2: Scrd, BW and SW
C3: Flanged PN40 and ANSI 150
D: Scrd, BW and SW
D1: Flanged ANSI 150
D2: Flanged PN40
E: All versions 19 5 5 19

M10Si ISO Ball Valve DN¼" to DN2½" TI-P133-58 ST Issue 4


TI-P401-08
AB Issue 3

Cert. No. LRQ 0963008


ISO 9001
RFS1 and RFS2
Recirculating Feedwater Spray Systems
• Increases flash steam condensing capability
• Improves thermal efficiency of the feedtank
• Improves deaeration within the feedtank
• Energy saving three speed pump
Description 4
The Spirax Sarco RFS1 and RFS2 recirculating feedwater spray
systems are designed to provide additional flash steam condensing
capacity on boiler feedtank applications. When the condensate return
flowrate is high and the cold make-up flowrate is intermittent it is
likely that valuable flash steam will be lost through the vent. To
ensure that this flash steam is condensed it is often worthwhile to
take feedwater from a relatively cool part of the feedtank and pump it
to a spray nozzle. Approximately 20% of the feedtank content can
be circulated per hour to provide this additional flash condensing
capacity. By using a low energy pump the thermal efficiency of the
feedtank can be improved.
Application
The RFS1 and RFS2 systems are specifically designed for use with
Spirax Sarco flash condensing deaerator heads. The mixing unit of
each head is fitted with a connection for the spray nozzle.
System components
System Isolating Y-Type Spray
type valve strainer Pump nozzle
RP1
M10 Fig 12 1" BSP 1" BSP male
RFS1 1" BSP 1" BSP 240 V taper
50 Hz
RP2
M10 Fig 12 1¼" BSP 1" BSP male
RFS2 1¼" BSP 1¼" BSP 240 V taper
50 Hz

Materials
No. Part Material
1 Isolating valve Carbon steel with stainless steel internals
2 Y-type strainer SG iron with stainless steel screen
3 Electric pump Cast iron with stainless steel internals
4 Spray nozzle Stainless steel

Limiting conditions
The system is designed for pumping water up to 100°C from an
atmospherically vented tank. Maximum ambient temperature 80°C.

Selection
A system is selected based on circulating approximately 20% of the
feedtank contents.
1
Gross feedtank Recirculating feedwater
contents spray systems 2
litre (kg) Designation Speed setting
£ 3 000 RFS1 1
3 000 to 6 000 RFS1 2 3
1
6 000 to 8 000 RFS1 3
8 000 to 10 000 RFS2 2
10 000 to 30 000 RFS2 3

How to order
Example: 1 off Spirax Sarco RFS1 recirculating feedwater spray
system.

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification. © Copyright 2004
Dimensions / weights (approximate) in mm and kg Installation
For new applications
M10 For new applications a specific connection should be incorporated
For details of the M10 isolating valve refer to separate literature. into the feedtank design. This connection should be the same nominal
Fig 12 size as the pump and should be positioned as near as possible to
For details of Fig 12 Y-type strainer refer to separate literature. the bottom of the tank. The suction side isolating valve, strainer and
pump should be positioned as near to the tank as possible whilst
allowing access for operating the ball valve and removing the strainer
Spray nozzle screen. The discharge side pipework should be as short in length as
A specially designed stainless steel nozzle for distributing the possible. On RFS2 systems the discharge pipework should be
recirculated feedwater within the flash condensing deaerator head. reduced to 1" at the spray nozzle.
Screwed 1" BSP taper male. Kv = 6.65. The pump must be wired in accordance with The Electricity at Work
140 Regulations, that is, using a direct on-line (DOL) starter fitted with a
thermal overload plus local isolator.

For retrofit applications


Where no suitable spare connection is available it is recommended
that the drain connection be utilised by fitting a 'T' piece as follows.
28 It should be noted that the tank does not need to be drained to fit
these pieces.

RP type pump Existing


Three speed induction rotor. drain valve
BSP union suction and discharge connections.
Single phase 240 V, 50 Hz.
System Input
pump Connection power Weight New
type watts kg drain valve
RP1 1" BSP Union 40 to 100 2.5 To recirculating
RP2 1¼" BSP Union 85 to 100 2.5 pump suction

RP1 type pump


133
Caution
75 55 For all applications the pump shaft must be horizontal, or slightly
higher at the vent plug end to prevent premature wearing of the top
bearing and shaft.

Operation
The pump should run continuously when the boiler(s) is on load.
Water should flow through the pump at all times while the pump is
186
130

running.

Maintenance
At convenient regular intervals it is recommended that the strainer
screen is inspected and any debris removed.

RP2 type pump 32


130
82 52
180

271

RFS1 and RFS2 Recirculating Feedwater Spray Systems TI-P401-08 AB Issue 3


TI-P019-02
ST Issue 6

Cert. No. LRQ 0963008


ISO 9001
VB14 and VB21
Vacuum Breakers
VB14
Description
The VB14 is a small purpose designed vacuum breaker for general
purpose applications on condensing vapour (steam) or liquid systems.
Certification
This product is available with material certification to EN 10204 2.2 1
for body and cap as standard.
2
Sizes and pipe connections 5
½" (system connection) screwed BSP or NPT.
1" (air inlet connection) screwed BSP or NPT.
3
Pressure /temperature limits
260
Temperature °C

200
150
Steam 4
100 saturation
50 curve
0
0 2 4 6 8 10 12 14 16
Pressure bar g
The product must not be used in this region.

Body design conditions PN16


PMA Maximum allowable pressure 16 bar g @ 180°C
TMA Maximum allowable temperature 260°C @ 7 bar g Materials
Minimum allowable temperature -196°C No. Part Material
Maximum operating pressure 1 Cap Brass CU ZN 39 PB2
PMO for saturated steam service 14 bar g
2 Valve Stainless steel Z 100 CD 17
TMO Maximum operating temperature 260°C @ 7 bar g
3 Valve seat Stainless steel Z15 CN 16 02
Minimum operating temperature 0°C
Note: For lower operating temperatures consult Spirax Sarco. 4 Body Brass CU ZN 39 PB2
Designed for a maximum cold hydraulic test pressure of 24 bar g 5 Gasket Stainless steel AISI 304

Dimensions/weight (approximate) in mm and kg Capacity Dp required to open vacuum breaker 4.6 mm Hg


3
Size A B (A/F) C Kv Weight
½" 55 34 34 0.52 0.35
B
2
Flow dm3 /s

1
0.9
0.8
0.7
C
0.6
Safety information, installation and maintenance
For full details see the Installation and Maintenance Instructions 0.5
(IM-P019-05) supplied with the product. 25 30 40 50 100 200 300 400 500
Installation note: Dp (mm Hg)
The VB14 vacuum breaker must be installed in a vertical position
with the system connection at the bottom. On steam systems, the How to order
vacuum breaker should be installed at the highest point in the Example: 1 off Spirax Sarco ½" VB14 vacuum breaker having
system where it will not be flooded with condensate. screwed BSP connections.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification. © Copyright 2005
VB21
Description
The VB21 is a small purpose designed vacuum breaker for general
purpose applications on condensing vapour (steam) or liquid systems.
Certification
This product is available with material certification to EN 10204 2.2
for body and cap as standard. 1
Sizes and pipe connections
½" (system connection) screwed BSP or NPT.
1" (air inlet connection) screwed BSP or NPT. 5
Pressure / temperature limits 2
400
Temperature °C

300
200
Steam
100 saturation
curve
0
0 5 10 15 20 25 4
Pressure bar g
The product must not be used in this region.

Body design conditions PN25


PMA Maximum allowable pressure 25 bar g @ 120°C
TMA Maximum allowable temperature 400°C @13 bar g
Minimum allowable temperature -48°C
Maximum operating pressure
PMO for saturated steam service 21 bar g
TMO Maximum operating temperature 400°C @ 13 bar g
Minimum operating temperature 0°C
Note: For lower operating temperatures consult Spirax Sarco.
Designed for a maximum cold hydraulic test pressure of 38 bar g

Dimensions/weight (approximate) in mm and kg Materials


Size A B (A/F) C Kv Weight No. Part Material
½" 52 36 36 0.52 0.33 1 Cap Stainless steel AISI 303
2 Valve Stainless steel AISI 440 C
4 Body Stainless steel AISI 303
B 5 Gasket Stainless steel AISI 304

Capacity Dp required to open vacuum breaker 4.6 mm Hg


3

B 2
Flow dm3 /s

1
C 0.9
0.8
0.7

Safety information, installation and maintenance 0.6


For full details see the Installation and Maintenance Instructions
(IM-P019-05) supplied with the product. 0.5
25 30 40 50 100 200 300 400 500
Installation note: Dp (mm Hg)
The VB21 vacuum breaker must be installed in a vertical position
with the system connection at the bottom. On steam systems, the How to order
vacuum breaker should be installed at the highest point in the Example: 1 off Spirax Sarco ½" VB21 vacuum breaker having
system where it will not be flooded with condensate. screwed BSP connections.

VB14 and VB21 Vacuum Breakers TI-P019-02 ST Issue 6


TI-P405-42
AB Issue 1

Cert. No. LRQ 0963008


ISO 9001
VHT
Vent Heads
Description
Spirax Sarco VHT vent heads are designed for fitting to vertical
open ended steam vent pipes. The vent head will discharge dry
steam safely to atmosphere, avoiding the possibility of
discomfort or even injury to personnel and material damage
to buildings.
The vent head incorporates an internal baffle to separate
entrained water from the steam.
Principle features:
- Efficient separation.
- Stainless steel body for long maintenance free life.
- A simple and effective vent head for general applications.
Applications
Vent heads are ideal for use on blowdown vessels, condensate
vessels, boiler feedtanks, hot water storage tanks etc.
Warning: Vent heads must not be used for safety valve outlets.
Vent heads are selected to be the same nominal size as the
vent pipe.

Materials
Body Austenitic stainless steel 304L
Flanges Carbon steel, black electrophoretic coating

Sizes and pipe connections Dimensions / weights (approximate) in mm and kg


Description Size Inlet connection A B C Weight
Screwed BSP 203 137 - 2.08
VHT2 DN50 2"
Screwed NPT 203 137 - 2.08
Screwed BSP 203 145 - 2.70
VHT3 DN80 3" Screwed NPT 203 145 - 2.70
Flanged EN 1092 PN16 or ASME 150 203 173 192 3.65
VHT4 DN100 4" Flanged EN 1092 PN16 or ASME 150 304 237 224 6.31
VHT6 DN150 6" Flanged EN 1092 PN16 or ASME 150 403 302.5 280 10.76
VHT8 DN200 8" Flanged EN 1092 PN16 or ASME 150 403 314 334 12.28
VHT10 DN250 10" Flanged EN 1092 PN16 or ASME 150 503 372.5 406 19.17
VHT12 DN300 12" Flanged EN 1092 PN16 or ASME 150 503 343.5 483 22.29

Safety information, installation and maintenance B


For full details see the Installation and Maintenance Instructions
supplied with the product.
Installation note:
Installation of the screwed and flanged vent heads is relatively Screwed
straight forward. The flanged vent heads have a lightweight flange A
drilled to suit both the PN and ASME (ANSI) flange standards.
Disposal:
The product is recyclable. No ecological hazard is anticipated with
the disposal of this product providing due care is taken.
B
How to specify
Spira x Sarco t ype VHT with austenitic stainless steel
construction and screwed / carbon steel flanges.
Vent heads shall incorporate an internal baffle and a screwed
drain outlet connection.
Flanged
How to order A
Example: 1 off Spirax Sarco DN100 VHT4 vent head having a
flanged EN 1092 PN16 inlet connection.

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2010
TI-P409-04
AB Issue 3

Cert. No. LRQ 0963008


ISO 9001
WG2
Water Level Gauge
• Simple gauge glass for low pressure duties
• Recommended for boiler feedtank applications
• Available in lengths up to 2 200 mm
• Supplied in modular form for maximum versatility
Description
The Spirax Sarco WG2 level gauge enables an instant visual check
to be made of liquid level in tanks and process vessels.
It consists of a glass tube (plastic also available) mounted in top
and bottom support arms, with packing seals and washers to prevent
leakage and accommodate expansion. The bottom arm incorporates
a three port plug cock to allow isolation and checking of gauge
operation.
An intermediate arm provides additional support and sealing for
gauges with centres longer than 1100 mm, and enables two unequal
length tubes to be used together to give a wide choice of overall
lengths.
Two protector rods mounted either side of the tube reduce the risk
of accidental damage. For greater protection 'C' section protectors
are also available (used with rods).

Limiting conditions Glass Plastic tube


Maximum working pressure (Pmax) 6.9 bar g 2.0 bar g
Maximum working temperature (Tmax) 152°C 134°C
Maximum saturated steam conditions 4.1 bar g 2.0 bar g
Cold hydraulic test pressure 13.8 bar g 3.0 bar g

Available lengths (approximate) in millimetres


WG 2 level gauge glasses are designated WG2 followed by /
(centres dimension). Protector rods (in sets of two) and 'C' section
protectors are available in 700, 800, 1000 and 1100 mm lengths.
Two sets are required for gauges with intermediate arms. The
glasses themselves are available in four lengths which may be
paired in the following combinations to give the gauge centre
dimensions below:-

Glass 1 Glass 2 Intermediate Gauge Designation


length length arm centres
686 - No 700 WG2/700
786 - No 800 WG2/800
986 - No 1000 WG2/1000
1086 - No 1100 WG2/1100
686 686 Yes 1400 WG2/1400
686 786 Yes 1500 WG2/1500
786 786 Yes 1600 WG2/1600
686 986 Yes 1700 WG2/1700
786 986 Yes 1800 WG2/1800
786 1086 Yes 1900 WG2/1900
986 986 Yes 2000 WG2/2000
986 1086 Yes 2100 WG2/2100
1086 1086 Yes 2200 WG2/2200

Plastic tubes (complete with 2 off tube supports) are supplied in


1100 mm nominal lengths which can be cut to length with a knife.

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification. © Copyright 2004
Materials Dimensions (approximate) in millimetres
No. Description Material Weights
Top arm 0.65 kg
1 Arm body Gunmetal BS 1400 LG2 Intermediate arm 0.62 kg
2 Protector rods Brass BS 2874 CZ121 Bottom arm 0.69 kg
Glass 0.145 kg / 100 mm length
3 Glass tube Glass Borosilicate Protector rod 0.015 kg / 100 mm length
4 Gland nut Brass BS 2874 CZ121 'C' section protector 0.12 kg / 100 mm length
Plastic tube (1100 mm) 0.4 kg
5 Top plug Brass BS 2874 CZ121
6 Plug cock Gunmetal BS 1400 LG 2
7 Packing sleeve Rubber Nitrile
Top plug
8 Packing washer Permanite AF 2000
9 Top plug gasket Red fibre BS 216 Grade B Gasket
10 'C' section protector Stainless steel Type 304/304L
11 Plastic tube FEP Top arm
12 Tube supports Brass BS 2874 CZ132 85
(used with item 11) (Dezincification resistant)
Washer
Seal
Installation Washer
WARNING
Your attention is drawn to Safety information leaflet IM-GCM-
10. Tanks or vessels must be drained, vented to atmosphere,
and inlets isolated before work is commenced.
In particular, make sure that any connections which could
carry hot fluids, for example condensate return or flash steam Glass
from blowdown, are isolated. Ø12.7
Top, intermediate, and bottom arms have a ½" BSP taper male
thread (R½) for connection to the tank.
- The tank should have ½"BSP Pl (Rp ½) screwed sockets to take
the top and bottom arms, and intermediate arm if fitted.
Notes:-For certain lengths, the intermediate arm is not equidistant
between the top and bottoms arms. The socket for the intermediate
arm does not need to pierce the tank.
- Fit arms to tank using PTFE tape or a suitable jointing compound. 82 Intermediate arm
- Align arms vertically.
- Slacken all gland nuts and remove the 3/8" BSP top arm plug and
gasket. Gland nut
- Trim plastic tube to the required length (686, 786, 986, or 1086 mm).
Each end of the tube requires an internal brass support, (supplied
with the tube).
- Sligthly flatten the ends of the tube with thumb and forefinger Protector rod Ø4.8
before fitting the supports, to stop them moving during positioning.
- Pass glass/plastic tube through 3/8" BSP thread in top arm and
lower into position.
When an intermediate arm is fitted, the ends of the two
glasses/tubes should touch and the joint should sit between the 'C' section
intermediate arm glands. protector
- Gently tighten gland nuts and refit top arm plug and gasket.
- Fit the 'C' section protector (if used) to the front of the unit, then rotate
it so that its hooked edges line up with the protection rod drillings.
- Fit the protector rod(s) through the drillings in the top and Bottom arm
intermediate arms and locate in the blind drillings in the bottom
arm. ½" BSP Tr (R½) 70
- Use the cutouts in the side of the protector to ensure the rods are
correctly positioned.
- The drain connection must not be plugged. It can either be left open
to a tundish, or may be piped to drain.
Operation ¼" BSP Pl
52.5 (Rp¼)
The plug cock has three positions:-
Up Purge water connection.
Horizontal Normal operation.
Down Drain glass. This position also isolates the water
connection in case of a broken glass. Available spares
Glass 686 mm
Glass 786 mm
Glass 986 mm
Normal Drain glass Glass 1086 mm
Plastic tube (1100 mm) with 2 internal supports
Spare packing seal set consisting of:-
Purge water 4 off Packing sleeves
8 off Washers (1 fitted each side of the sleeve)
2 off Top plug gaskets
The set is suitable for two re-packings of a gauge with no intermediate
An indication of the plug position is marked on the lever. We arm or one re-packing of a gauge with an intermediate arm.
recommend that the water connection is purged and the glass Order:- 1 spares pack for Water Level Gauge WG 2.
drained periodically. It is important to check that water flows to drain
and that the level is rapidly re-established in the glass. A slowly
rising level could indicate a partial blockage. How to specify
Non-ferrous water level gauge with 3 port plug cock and protector
Maintenance rods (and 'C' section protector), glass tubes / plastic tubes.
No specific maintenance is required. We recommend that the arms
are checked for leakage periodically and the packing sleeves and How to order
washers renewed if necessary. Always fit new packing sleeves and Example: 1 off Spirax Sarco WG 2 / 1000 water level gauge with 'C'
washers if the tube has to be replaced. section protector and rods.

4090050/3

WG2 Water Level Gauge TI-P409-04 AB Issue 3


Blow down vessel
accessories
Page 1 of 10

TI-P137-18
ST Issue 3

Cert. No. LRQ 0963008


ISO 9001
BSAT and BSA
Bellows Sealed Stop Valves

BSA6T shown

Description
A range of sealed, in-line stop valves having twin ply bellows as standard throughout the range. These valves have been designed for
use on steam, gas, liquid, condensate and water systems.
The standard BSAT range comes complete with throttling plug and locking device.
The alternative BSA range has a flat disc.
The Tables on page 2 clearly display the available sizes, pipeline connections and available options for the standard and alternative
ranges.

Standards
The product fully complies with the requirements of the European Pressure Equipment Directive 97 / 23 / EC and carries the mark when
so required.

Certification
The BSA1 and BSA1T is available with a manufacturer's Typical Test Report.
The BSA2, BSA2T, BSA3 and BSA3T is available with certification to EN 10204 3.1. Note: All certification / inspection requirements must
be stated at the time of order placement.

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2008
Page 2 of 10

Range and options


Standard BSAT range - complete with throttling plug and locking device
Stainless Stainless steel /
Material Cast iron SG iron Cast steel
steel cast steel

Model and BSA1T BSA2T BSA3T BSA6T BSA64T


connections
PN16 KS 10 PN16 PN25 PN25 PN40 ANSI 150 ANSI 300 KS 20 PN40 PN40
DN15 • • • • • • • • • •
DN20 • • • • • • • • • •
DN25 • • • • • • • • • •
DN32 • • • • • • •
DN40 • • • • • • • • • •
DN50 • • • • • • • • • •
Sizes DN65 • • • • • • •
DN80 • • • • • • • • • •
DN100 • • • • • • • • • •
DN125 • • • • •
DN150 • • • • • •
DN200 • • • • • •
DN250 •

DN15 • • • • • • • • • •
DN20 • • • • • • • • • •
DN25 • • • • • • • • • •
Optional DN32 • • • • • •
R-PTFE
DN40 • • • • • • • • • •
soft
seat DN50 • • • • • • • • • •
DN65 • • • • • •
DN80 • • • • • • • • • •
DN100 • • • • • • • • • •

Alternative BSA range - complete with flat disc option


Stainless Stainless steel /
Material Cast iron SG iron Cast steel
steel cast steel

Model and BSA1 BSA2 BSA3


connections PN16 KS 10 PN16 PN25 PN25 PN40 ANSI 150 ANSI 300 KS 20
DN125 • • • • •
DN150 • • • • • • •
Sizes
DN200 • • • • • • •
DN250 •

DN125 • •
Optional DN150 • • •
balancing
disc DN200 • • • • • • •
DN250 •

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 3 of 10

Dimensions /weights
(approximate) in mm and kg

Weight
A B C BSA1
Size BSA1T BSA3 BSA3 BSA3 BSA6T
PN JIS / KS JIS / KS ANSI ANSI BSA2 (DIN) (ANSI) ANSI 300 BSA64T
10K 20K 150 300 BSA2T ANSI 150 JIS/KS 20K PN40

DN15 130 133 152 108 152 205 125 4 4 5 6 4

DN20 150 153 178 117 178 205 125 4 5 6 7 5

DN25 160 163 200 127 203 217 125 5 6 8 9 6

DN32 180 183 - - - 217 125 7 8 - - 8

DN40 200 203 224 165 229 243 200 10 11 10 11 11

DN50 230 229 259 203 267 243 200 12 14 12 15 14

DN65 290 293 - - - 263 200 16 19 - - 19

DN80 310 309 304 241 317 287 200 21 26 25 29 26

DN100 350 349 340 292 356 383 315 36 44 41 49 44

DN125 400 395 - - - 416 315 52 64 - - -

DN150 480 479 428 - 445 450 315 75 88 - 94 -


DN200 600 592 537 - 559 622 500 145 180 - 193 -

DN250 730 - - - - 763 500 *180 - - - -

*(BSA2T / BSA2 only)

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 4 of 10

Seat leakage
Disc to seat shut-off conforms to EN 12266-1 Rate 1 leakage and ISO 5208 Rate A. Disc to seat shut-off for BSA3 (ANSI) conforms to
API 598 no leakage.

Kv values - all options


DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100 DN125 DN150 DN200 DN250
Size
(½") (¾") (1") (1¼") (1½") (2") (2½") (3") (4") (5") (6") (8") (10")
Kv 4 7 12 19 30 47 77 120 193 288 410 725 1 145

For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156


Note: For Kv values and flow characteristic values of the BSA1T, BSA2T and BSA3T see the next section 'BSAT flow data'.

BSAT flow data


BSAT valve
Size DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100 DN125 DN150 DN200 DN250
Hand-
Kv values for given handwheel rotations tested to EN 60534-2-3
wheel
Water at 20°C
rotations
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0.5 1.2 1.2 1.4 2.2 4.4 4.1 5.6 10.4 12.0 21 28 66 110
1 1.7 1.7 2.0 3.7 5.0 5.0 7.0 11.5 14.3 23 30 81 140
1.5 2.7 2.9 2.9 5.0 5.5 6.0 9.2 13.6 24.5 26 33 97 150
2 3.6 4.0 4.6 7.9 7.6 7.2 11.6 16.3 34.1 42 46 111 165
2.5 4.4 5.3 6.4 10.6 11.0 9.7 12.4 18.5 59.6 67 65 149 190
3 5.4 6.6 8.5 13.8 14.7 14.1 13.0 21.1 86.2 94 90 199 225
4 10.6 17.0 22.6 24.4 25.2 24.5 123.0 140 152 302 330
4.5 11.2 18.3 24.4 29.4 32.5 29.0 139.0 181 177 355 451
5 11.9 19.6 27.2 37.0 43.6 39.1 164.1 185 216 403 460
6 28.9 46.2 60.2 61.0 179.0 220 264 455 600
6.5 29.1 47.0 63.0 69.0 186.0 230 288 480 641
6.7 29.3 47.2 64.3 73.0 235 293 487 656
7 65.9 78.0 241 305 495 678
8 71.2 90.0 259 337 507 738
8.5 74.6 92.0 348 522 760
9.5 99.0 369 793
10 101.6 805
10.7 827

To convert Kv to volume flowrate in m³ / h:- Note: The maximum recommended differential pressure in
throttling function:
= Kv x  P DN15 - DN80 2.0 bar
Where: DN100 - DN125 1.5 bar
= Volume flow in cubic m/h DN150 1.0 bar
P = Pressure drop in bar DN200 - DN250 0.8 bar
If the BSAT is used above these quoted figures, increased noise
and vibration may be experienced.

The graphs below show handwheel rotation and flow characteristic with water at 20°C:

BSAT - DN15 BSAT - DN20


� �
� �
Kvr values

Kvr values

� �



� �
� �
� �
� � � � � � � �
Handwheel rotations Handwheel rotations

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 5 of 10

BSAT - DN25 BSAT - DN32


�� ��
��
��
Kvr values

Kvr values

� ��



� �
� � � � � � � � � � � �
Handwheel rotations Handwheel rotations

BSAT - DN40 BSAT - DN50


�� ��
�� ��
Kvr values

Kvr values
��
��
��
��
��
� ��
� �
� � � � � � � ��� � � � � � � � ���
Handwheel rotations Handwheel rotations

BSAT - DN65 BSAT - DN80


�� ���
��
��
Kvr values

Kvr values

��
�� ��
��
��
��
� �
� � � � ��� � � � � � ��
Handwheel rotations Handwheel rotations

BSAT - DN100 BSAT - DN125


��� ���
���
���
Kvr values

Kvr values

���
��� ���
���
��
��
� �
� � � � � � ��� � � � � �
Handwheel rotations Handwheel rotations

BSAT - DN150 BSAT - DN200


��� ���

���
Kvr values

Kvr values

���
���
���
���
� �
� � � � � ��� � � � � ���
Handwheel rotations Handwheel rotations

BSAT - DN250 Typical standard flat disc for the


��� BSA1, BSA2 and BSA3
���
Kvr values

���
��
% Flow

��� ��
��
� ��
� � � � � ����

Handwheel rotations � �� �� �� �� ���
% Handwheel rotations

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 6 of 10

Materials for the BSA1T, BSA2T, BSA3T and BSA1, BSA2, BSA3
BSA1T BSA2T BSA3T and BSA3
No. Part and and
BSA1 BSA2 DIN ANSI
Cast iron SG iron Cast steel Cast steel
1 Body
EN-GJS-250 EN-GJS-400-18-LT 1.0619+N (GSC 25N) ASTM A 216 WCB
Steel (DN15 - DN80) Forged steel (DN15- DN80)
SG iron DIN 17243 C 22.8 ASTM A 105
2 Bonnet
EN-GJS-400-18-LT Steel (DN100 - DN200) Cast steel (DN100- DN200)
1.0619+N (GSC 25N) ASTM A 216 WCB
3 Seat Stainless steel AISI 420
Metal Stainless steel DIN 17440 X30 Cr13
4 Disc Disc Stainless steel DIN 17440 X30 Cr13
Soft seat
Insert R-PTFE 25% carbon filled
5 Bellows Stainless steel DIN 17440 X6 Cr Ni Ti 1810
6 Stem Stainless steel AISI 420
7 Handwheel Pressed steel BS 1449 CR4
8 Stem packing Graphite
Bonnet studs Steel DIN 17420 24 Cr Mo 5 Steel ASTM A 193 B7
9 Bonnet nuts Steel DIN 17420 Ck 35 Steel ASTM A 192 2 H
Bonnet bolts Steel DIN 931 Gr. 5.6
10 Body / bonnet gasket Graphite laminated with stainless steel insert
DN15 - DN80 Steel M8 x 14 mm BS 3692 Gr. 8.8
Locking
11 screw DN100 - DN150 Steel M8 x 20 mm BS 3692 Gr. 8.8
DN200 - DN250 Steel M12 x 20 mm BS 3692 Gr. 8.8

Stroke limiter for throttling versions


The handwheel nut on the BSA1T,
BSA2T and BSA3T has a threaded BSAT BSA
hole for provision of a stroke limiter.
Customer to supply standard nuts and Protection
bolts as indicated in the table below. cap
Size Hexagon bolt
DN15 - DN80 M8 x 50 mm
7
DN100 - DN150 M12 x 75 mm
DN200 - DN250 M12 x 100 mm
11
Stroke
limiter
Handwheel BSAT
nut 6

8
9
11
2
5
10
1
DN150
shown

Optional balancing disc assembly


25 bar P DN125
Used 17 bar P DN150 6"
above 10 bar P DN200 8"
6 bar P DN250 (BSA2 only)
3 4

Optional soft sealing disc

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 7 of 10

Materials for the BSA6T and BSA64T


No. Part BSA6T BSA64T
Stainless steel Stainless steel
1 Body
EN 10213 1.4408 or ASTM A351 CF8M EN 10213 1.4408 or ASTM A351 CF8M
Stainless stel Carbon steel DN15 - DN80 DIN 117243 C22.8
2 Bonnet EN 10213 1.4581 Carbon steel DN100 10619+N (GSC 25N)
3 Seat Stainless steel EN 10213 1.4408 or ASTM A351 CF8M
DN15 - DN40 Stainless steel EN 10088 1.4571
4 Disc
DN50 - DN100 Stainless steel EN 100222 1.4571
5 Bellows Stainless steel DIN 17440 1.4571
6 Stem Stainless steel EN 10088 1.4571
7 Handwheel Pressed steel BS 1449 CR4
8 Stem packing Graphite
Bonnet studs Stainless steel A4-70
9
Bonnet nuts Stainless steel A4
10 Body / bonnet gasket Graphite laminated with stainless steel insert
DN15 - DN80 Steel M8 x 14 mm A2-70
Locking
11 screw DN100 - DN150 Steel M8 x 20 mm A2-70
DN200 - DN250 Steel M12 x 20 mm A2-70

Stroke limiter for throttling versions


The handwheel nut on the BSA6T and
BSA64T has a threaded hole for Protection
provision of a stroke limiter. Customer cap
to supply standard nuts and bolts as
indicated in the table below.
Size Hexagon bolt 7
DN15 - DN80 M8 x 50 mm
DN100 - DN150 M12 x 75 mm
DN200 - DN250 M12 x 100 mm

Stroke
limiter
Handwheel BSAT BSAT
nut

11

8
9

10
1

3 4

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 8 of 10

Product Key: The product must not be used in this region.


Maximum permissible differential pressure in throttling function:
DN15 - DN80 2.0 bar DN150 1.0 bar
limitations
Note: PMX Maximum differential pressure is limited to the PMO. DN100 - DN125 1.5 bar DN200 - DN250 0.8 bar

BSA1T and BSA1


B
���

Temperature °C
A
���
A - A Flanged JIS / KS 10K
Steam B - B Flanged PN16
��� saturation
curve
A B

� � � � � �� �� �� ��
Pressure bar g

Body design conditions PN16 JIS / KS 10K


PMA - Maximum allowable pressure 16 bar g 14 bar g
TMA - Maximum allowable temperature 300°C 220°C
PMO - Maximum operating pressure for saturated steam service 12.9 bar g 11 bar g
Soft seat 230°C 220°C
TMO - Maximum operating temperature
Metal seat 300°C 220°C
Minimum operating temperature -10°C -10°C
Designed for a maximum cold hydraulic test pressure of: 24 bar g 20 bar g

BSA2T and BSA2 PN16 PN25


��� ���
��� ���
Temperature °C
Temperature °C

��� ���
Steam Steam
��� ��� saturation
saturation
curve curve
� �
� � � � � �� �� �� �� � � �� �� �� ��
Pressure bar g Pressure bar g
Body design conditions PN16 PN25
PMA - Maximum allowable pressure 16 bar g 25 bar g
TMA - Maximum allowable temperature 350°C 350°C
PMO - Maximum operating pressure for saturated steam service 14.7 bar g 22.3 bar g
Soft seat 230°C 230°C
TMO - Maximum operating temperature
Metal seat 350°C 350°C
Minimum operating temperature -10°C -10°C
Designed for a maximum cold hydraulic test pressure of: 24 bar g 38 bar g

BSA3T and BSA3 (DIN) PN25, DN200 PN40, DN15 - DN150


��� ���
Temperature °C

Temperature °C

��� ���

��� ���
Steam Steam
��� saturation ��� saturation
curve curve
� �
� � �� �� �� �� � � �� �� �� �� �� �� ��
Pressure bar g Pressure bar g
Body design conditions PN25, DN200 PN40, DN15 - DN150
PMA - Maximum allowable pressure 25 bar g 40 bar g
TMA - Maximum allowable temperature 400°C 400°C
PMO - Maximum operating pressure for saturated steam service 23.2 bar g * 30.4 bar g
Soft seat 230°C 230°C
TMO - Maximum operating temperature
Metal seat 400°C 400°C
Minimum operating temperature -10°C -10°C
Designed for a maximum cold hydraulic test pressure of: 38 bar g 60 bar g
* Maximum operating pressure is limited to 27 bar g for the soft seat version only

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 9 of 10

Product Key: The product must not be used in this region.


Maximum permissible differential pressure in throttling function:
DN15 - DN80 2.0 bar DN150 1.0 bar
limitations
Note: PMX Maximum differential pressure is limited to the PMO. DN100 - DN125 1.5 bar DN200 - DN250 0.8 bar

BSA3T and BSA3 (ANSI)


���
C
Temperature °C ���
C - D Flanged ANSI 150
��� C - E Flanged JIS / KS 20K
Steam C - F Flanged ANSI 300
��� saturation
D curve E F

� �� �� �� �� ��
Pressure bar g

Body design conditions ANSI 150 ANSI 300 JIS /KS 20K
PMA - Maximum allowable pressure 19.6 bar g 51 bar g 34 bar g
TMA - Maximum allowable temperature 425°C 425°C 425°C
PMO - Maximum operating pressure for saturated steam service 14 bar g *41.6 bar g *30.7 bar g
Soft seat 230°C 230°C 230°C
TMO - Maximum operating temperature
Metal seat 425°C 425°C 425°C
Minimum operating temperature 0°C 0°C 0°C
Designed for a maximum cold hydraulic test pressure of: 31 bar g 77 bar g 50 bar g
* Maximum operating pressure is limited to 27 bar g for the soft seat version only

BSA6T and BSA64

���
Temperature °C

���
���
Steam
��� saturation
curve

���
� �� �� �� ��
Pressure bar g

Body design conditions PN40


PMA - Maximum allowable pressure 40 bar g @ 50°C
TMA - Maximum allowable temperature 400°C @ 25 bar g
Minimum allowable temperature -10°C
Metal seat 29.8 bar g @ 236°C
PMO - Maximum operating pressure for saturated steam service
Soft seat 27.0 bar g @ 230°C
Metal seat 400°C @ 25.6 bar g
TMO - Maximum operating temperature
Soft seat 230°C @ 27.0 bar g
Minimum operating temperature -10°C
On / off function Limited to the PMO
PMX - Maximum differential pressure DN15 - DN80 2 bar
Throttling function
DN100 1.5 bar
Designed for a maximum cold hydraulic test pressure of: 60 bar g

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Page 10 of 10

Safety information, installation and maintenance


For full details see the Installation and Maintenance Instructions (IM-P137-02) supplied with the product.
Installation note: Install in the direction of flow given by the arrow on the body with the handwheel in a suitable position.
Disposal: These products are recyclable. No ecological hazard is anticipated with the disposal of these products, providing due care is taken.

How to order
Example: 1 off DN25 Spirax Sarco type BSA2T bellows sealed stop valve, flanged PN16 or PN25.
Note: Should the differential pressure exceed those listed against the respective sizes in the table below, then please ensure balancing
discs are specified for use in the valves (see illustration overleaf).

Size DN125 DN150 DN200 DN250


Differential pressure (bar) 25 17 10 6

Spare parts
The spare parts are shown in heavy outline. Parts drawn in broken
line are not supplied as spares.
Available spares
Body/bonnet gasket and stem packing 10, 8 (2 off)
Stem and bellows assembly (state if BSAT or BSA) 6, 5
Disc (and optional disc where fitted) -
state full description of the valve 4

How to order spares


Please note: for customer convenience spares are supplied in kits
to ensure all the appropriate replacement parts are supplied to
carry out a specific maintenance task. e.g. when a stem/bellows
assembly is ordered, parts (10), (8) and (6, 5) will be included in
the kit.
Always order spares by using the description given in 'Available
spares' and state the size and type of stop valve. 8
Example: 1 - Body / bonnet gasket and stem packing for a DN15
Spirax Sarco BSA2T PN16 bellows sealed stop valve.

BSAT 6
shown

10

5
10

BSAT and BSA Bellows Sealed Stop Valves TI-P137-18 ST Issue 3


Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2018

TI-P134-50
CMGT Issue 8

DCV3 and DCV3LT


Disc Check Valves
Description
The DCV3 and DCV3LT disc check valves are of the wafer pattern designed to be sandwiched between flanges. They are suitable for
use on a wide range of fluids for applications in process lines, hot water systems, steam and condensate systems etc. Face-to-face
dimensions conform to EN 558 part 1, series 49.
As standard they will be supplied with a metal-to-metal seat for use on
steam applications. Where they are being used on oil, air, gas and water
applications, alternative seat material is available - see 'Optional extras'.

Optional extras
Heavy duty springs
(700 mbar opening pressure, up to DN65) for boiler feed applications. LT

Viton soft seats for oil, air and gas applications.

EPDM soft seats for water applications.

Standards
These products fully comply with the requirements of the Pressure
Equipment Directive (PED).

Standard shut-off The DCV3LT is supplied with 'LT' stamped on the unit.
Standard valves conform to EN 12266 rate E.
Valves conforming to EN 12266 rate D are available on request.
Soft seated versions meet EN 12266 rate A, providing a differential
pressure exists.

Certification
These products are available with a Typical Test Report.
The products are also available with certification to EN 10204 3.1.
Note: All certification/inspection requirements must be stated at the time of order placement.

Sizes and pipe connections


DN15, DN20, DN25, DN32, DN40, DN50, DN65, DN80 and DN100.
Suitable for installation between BS 10 Tables 'E' and 'H', EN 1092 PN6, PN10, PN16, PN25 and PN40; JIS 5, JIS 10, JIS 16, JIS 20
flanges with the following exceptions:
DN40, DN50, DN80 and DN100 - will not fit between JIS 5 flanges.
DN65 and DN80 - will not fit between BS 10 'E' flanges.

Operation
Disc check valves are opened by the pressure of the fluid and closed
by the spring as soon as the flow ceases and before the reverse flow
occurs.

Open Closed

Page 1 of 4
Materials
No. Part Material

1 Body Austenitic stainless steel WS 1.4581

2 Disc Austenitic stainless steel ASTM A276 316

3 Spring retainer Austenitic stainless steel BS 1449 316 S11

Standard spring Austenitic stainless steel BS 2056 316 S42

4 Heavy duty spring Austenitic stainless steel BS 2056 316 S42

High temp. spring Nickel alloy Nimonic 90

Note: Special testing to allow lower temperature


operation can be provided at extra cost. Consult
Spirax Sarco.

LT

The DCV3LT is supplied with 'LT'


stamped on the unit.

3 4 2 1

Dimensions/weights (approximate) in mm and kg


Size A B C D E F Weight

DN15 60.0 43 38 16.0 29.0 15 0.13

DN20 69.5 53 45 19.0 35.7 20 0.19

DN25 80.5 63 55 22.0 44.0 25 0.32 A

DN32 90.5 75 68 28.0 54.5 32 0.55

DN40 101.0 85 79 31.5 65.5 40 0.74

DN50 115.0 95 93 40.0 77.0 50 1.25

DN65 142.0 115 113 46.0 97.5 65 1.87

DN80 154.0 133 128 50.0 111.5 80 2.42

DN100 184.0 154 148 60.0 130.0 100 3.81

F
C

Page 2 of 4 TI-P134-50
CMGT Issue 8
DCV3 and DCV3LT Disc Check Valves
Pressure/temperature limits
A B The product must not be used in this region.
Temperature °C

E C Use either a DCV3 with high temperature spring or


DCV3/DCV3LT without spring for use in this area.
Steam
saturation
curve
F
D Only the DCV3LT can be used down to -60 °C

Pressure bar g

A-B-F DCV3 without spring and with high temperature spring. Please note: The figures displayed are only relevant when a
metal-to-metal seat is used. If Viton or EPDM seats are used
A-B-D DCV3LT without spring. the product is restricted to the limits of the seat material chosen.
E-C-F DCV3 with standard spring and heavy duty spring.

E-C-D DCV3LT with standard spring and heavy duty spring.

Body design conditions PN40

PMA Maximum allowable pressure 40 bar g @ 50 °C

TMA Maximum allowable temperature 400 °C @ 31.2 bar g

DCV3 -10 °C
Minimum allowable temperature
DCV3LT -60 °C

PMO Maximum operating pressure (metal-to-metal seat) 40 bar g @ 50 °C

Standard spring 300 °C @ 33.3 bar g

Heavy duty spring 300 °C @ 33.3 bar g


TMO Maximum operating temperature
High temperature spring DCV3 only 400 °C @ 31.2 bar g

Without spring 400 °C @ 31.2 bar g

Minimum operating temperature DCV3 -10 °C


Note: For lower operating temperatures consult Spirax Sarco DCV3LT -60 °C

Viton seat -25 °C to +205 °C


Temperature limits
EPDM seat -40 °C to +120 °C

Designed for a maximum cold hydraulic test pressure of 60 bar g

Kv values
DN 15 20 25 32 40 50 65 80 100 For conversion:
C v (UK) = Kv x 0.963
Kv 4.4 6.8 10.8 17 26 43 60 80 113 C v (US) = Kv x 1.156

Opening pressures in mbar


Differential pressures with zero flow for standard and high temperature springs.

Flow direction DN 15 20 25 32 40 50 65 80 100

25 25 25 27 28 29 30 31 33

22.5 22.5 22.5 23.5 24.5 24.5 25 25.5 26.5

20 20 20 20 20 20 20 20 20

Where lowest opening pressures are required, valves without springs can be installed in vertical pipes with bottom-to-top flow.

Without spring 2.5 2.5 2.5 3.5 4 4.5 5 5.5 6.5

Heavy duty springs approximately 700 mbar

TI-P134-50 Page 3 of 4
CMGT Issue 8
DCV3 and DCV3LT Disc Check Valves
Pressure loss diagram
  Pressure loss diagram with open valve at 20 °C. The values
indicated are applicable to spring loaded valves with horizontal
 
flow. With vertical flow, insignificant deviations occur only within
  the range of partial opening.
  The curves given in the chart are valid for water at 20 °C. To
Water flowrate in Vw m 3 /h



Water flowrate in Vw I/s


  determine the pressure for other fluids the equivalent water
  
  volume flowrate must be calculated and used in the graph.
 

 
   w= 1000 x

  
  Where: w = Equivalent water volume flow in l/s or m³/h
 
 
 = Density of fluid kg/m³
 
 
= Volume of fluid l/s or m³/h
 
 

       Pressure loss information for steam, compressed air and gases
Pressure loss in bar is available from Spirax Sarco.

How to order
Example: 1 off Spirax Sarco DN50, DCV3 austenitic stainless steel disc check valve for fitting between EN 1092 PN25 flanges.

Safety information, installation and maintenance


For full details see the Installation and Maintenance Instructions (IM-P134-08) supplied with the product.
DCV disc check valves must be fitted in accordance with the direction of flow arrow indicating correct fluid flow direction. When fitted
with a spring they can be installed in any plane. When supplied without a spring they must be fitted in a vertical flow line with the flow
from bottom-to-top.
The 'cam' design of the body allows the various flange types to be accommodated. The body is rotated to touch the flange joint bolts
ensuring that the valve is centred in the pipeline.

* Note: Flanges, bolts (or studs), nuts and joint gaskets are to be provided by the installer. Disc check valves are non-maintainable (no
spares are available). Disc check valves are not suitable for use where heavily pulsating flow exists, such as close to a compressor.

Various options are denoted by a marking on the valve body:


'N' – High temperature spring – Standard metal disc

'W' – Without spring – Standard metal disc


*
'H' – Heavy duty spring – Standard metal disc

'V' – Standard spring – Viton soft faced disc

'E' – Standard spring – EPDM soft faced disc

'WV' – Without spring – Viton soft faced disc

'WE' – Without spring – EPDM soft faced disc *

'HV' – Heavy duty spring – Viton soft faced disc

'HE' – Heavy duty spring – EPDM soft faced disc

'T' – Valves tested to EN 12266 rate D

No identification indicates a standard spring with a metal disc.

Disposal
If a product which contains a Viton component has been subjected to a temperature approaching 315 °C or higher, then it may
have decomposed and formed hydrofluoric acid. Avoid skin contact and inhalation of any fumes as the acid will cause deep skin
burns and damage to the respiratory system. Viton must be disposed of in a recognised manner as stated in the Installation and
Maintenance Instructions (IM-P134-08). No other ecological hazard is anticipated with the disposal of this product providing due
care is taken.

Page 4 of 4 TI-P134-50
CMGT Issue 8
DCV3 and DCV3LT Disc Check Valves
TI-P163-01
ST Issue 6

Cert. No. LRQ 0963008 Fig 12


ISO 9001
SG Iron
Strainer
Description
The Fig 12 is an SG iron screwed Y-type strainer. The standard Size ½" to 2"
stainless steel screen is 0.8 mm perforations. As options, other
perforations and mesh sizes are available as well as monel screens.
The strainer cap can be drilled and tapped for blowdown and drain
valves if required.

Standards
This product fully complies with the requirements of the European
Pressure Equipment Directive 97 / 23 / EC.

Certification
This product is available with a manufacturers' Typical Test Report.
Note: All certification / inspection requirements must be stated at
the time of order placement. 4
Sizes and pipe connections
½", ¾", 1", 1¼", 1½", 2", 2½" and 3" screwed BSP or NPT.

Optional extras
Strainer screens 1
Perforations 1.6, 3 mm
Stainless steel screen
Mesh 40, 100, 200
Perforations 0.8, 3 mm
Monel
Mesh 100 3
Blowdown or drain valve connections. 2
The cap can be drilled to the following sizes to enable a blowdown
or drain valve to be fitted.
Strainer size Blowdown valve Drain valve
Size 2½" and 3"
½" ¼" ¼"
¾" and 1" ½" ½"
1¼" and 1½" 1" ¾"
2" to 3" 1¼" ¾"

Pressure / temperature limits


���
Temperature °C

��� 4
���
Steam 1
��� saturation
�� curve

� � �� �� �� ��
Pressure bar g
The product must not be used in this region.
3
2
Body design conditions PN25 6
PMA Maximum allowable pressure 25 bar g @ 120°C 5
TMA Maximum allowable temperature 260°C @ 19.5 bar g
Minimum allowable temperature -10°C Materials
No. Part Material
Maximum operating pressure
PMO 21 bar g 1 Body SG iron DIN 1693 GGG 40
for saturated steam service
TMO Maximum operating temperature 260°C @ 19.5 bar g 2 Cap SG iron DIN 1693 GGG 40
3 Cap gasket Reinforced exfoliated graphite
½" to 2" -10°C
Minimum operating temperature 4 Strainer screen Stainless steel 316L
2½" and 3" 0°C
Note: For lower operating temperatures consult Spirax Sarco 5 Bolt Carbon steel BS 3692 Gr. 8.8
Designed for a maximum cold hydraulic test pressure of 38 bar g 6 Washer Carbon steel BS 4320 TI Form A

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Kv values For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
Size ½" ¾" 1" 1¼" 1½" 2" 2½" 3"
Perforations 0.8, 1.6 and 3 mm 3.6 11 15.5 26 41 68 82 115
Mesh 40 and 100 3.6 11 15.5 26 41 68 82 115
Mesh 200 3.6 9 13.0 21 35 55 66 93

Dimensions / weights (approximate) in mm and kg Spare parts


The spare parts available are shown in solid outline. Parts drawn
Screening in broken line are not supplied as spares.
Size A B C D area cm² Weight
½" 87 55 79 32 25 0.47 Available spares
¾" 110 65 93 36 42 0.77 Strainer screen 4
(state material, size of perforations or mesh and size of strainer)
1" 125 78 110 48 71 1.40
Cap gasket (packet of 3) 3
1¼" 155 103 140 60 135 2.15
1½" 190 115 153 65 161 3.30 How to order spares
Always order spares by using the description given in the column
2" 230 140 177 76 251 5.10 headed 'Available spares' and state the size and type of strainer
2½" 274 177 230 94 406 7.30 and perforation or mesh required.
Example: 1 - Strainer screen, stainless steel having 0.8 mm
3" 280 183 237 105 406 7.50 perforations for a 1½" Spirax Sarco Fig 12 strainer.

Withdrawal
distance
D

Size ½" to 2"


B
A
3

Safety information, installation and maintenance 2


For full details see the Installation and Maintenance Instructions
(IM-S60-17) supplied with the product.

Warning:
The strainer cap gasket contains a thin stainless steel support ring,
which may cause physical injury if it is not handled and disposed
of carefully.

Installation note:
The strainer should be installed in the direction of flow, as indicated
on the body. On applications involving steam or gases the pocket
should be in the horizontal plane. On liquid systems the pocket Size 2½" and 3"
should point downwards. Suitable isolation valves must be installed
to allow for safe maintenance and trap replacement.
3
Maintenance note:
Maintenance can be completed with the strainer in the pipeline. 4
Disposal:
The product is recyclable. No ecological hazard is anticipated with
disposal of this product providing due care is taken.
6
How to order
Example: 1 off Spirax Sarco 2" Fig 12 SG iron strainer, screwed BSP, 5
with stainless steel screen having 0.8 mm perforations.

Recommended tightening torques


or
Item Qty Size Nm
mm
1 ½" 22 M28 38 - 40
1 ¾" 27 M32 42 - 48
1 1" 32 M42 70 - 80
2 1 1¼" 46 M56 124 - 144
1 1½" 50 M60 164 - 184
1 2" 60 M72 234 - 264
5 4 2½" 19 M12 50 - 55
4 3" 19 M12 50 - 55

Fig 12 SG Iron Strainer TI-P163-01 ST Issue 6


TI-P029-01
ST Issue 7

Cert. No. LRQ 0963008 LCV1


ISO 9001
Bronze
Lift Check Valve
Description
The LCV1 is a bronze lift check valve which is installed in horizontal
lines to prevent reverse flow. 3
Standards
This product fully complies with the requirements of the European
Pressure Equipment Directive 97/23/EC.
Certification 1
This product is available with certification to EN 10204 2.2.
Note: All certification /inspection requirements must be stated at
the time of order placement.
2
Sizes and pipe connections
½", ¾", 1", 1¼", 1½", 2" and 3".
Screwed BSP or NPT

Pressure / temperature limits


250
Temperature °C

200
150
100 Steam
saturation
50 curve
0
0 2 4 6 8 10 12 14 16
Pressure bar g Materials
The product must not be used in this region. No. Part Material
1 Body Bronze EN 1982 CC491K
Body design conditions PN16
2 Cone Brass BS 2874 CZ 114
PMA Maximum allowable pressure 16 bar g @ 180°C
3 Cap Brass EN 12165 CW617N
TMA Maximum allowable temperature 250°C @ 8 bar g
4* Spring Stainless steel BS 2056 302 S26
Minimum allowable temperature -29°C
* Not illustrated
PMO Maximum operating pressure 14 bar g
for saturated steam service
Kv values
TMO Maximum operating temperature 250°C @ 8 bar g
Size ½" ¾" 1" 1¼" 1½" 2" 3"
Minimum operating temperature 0°C
Kv 1.9 4.3 8.5 11.9 18.8 30.8 68.4
Note: For lower operating temperatures consult Spirax Sarco.
Designed for a maximum cold hydraulic test pressure of 28 bar g For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156

Opening pressures in mbar


Dimensions /weights (approximate) in mm and kg Without springs ÚFlow pressures
Size A B C D Weight Size ½" ¾" 1" 1¼" 1½ 2"
½" 53 46 18 36 0.2 Ú 6.2 7.4 6.5 7.1 7.1 6.9
¾" 71 58 20 41 0.5 With springs fitted the opening pressure is the same as the spring
1" 86 71 28 56 0.8 strength.
1¼" 109 71 28 56 0.8
1½" 109 91 36 71 1.9
Safety information, installation and maintenance
For full details see the Installation and Maintenance Instructions
2" 135 104 43 86 2.7 (IM-P029-06) supplied with the product.
3" 180 152 61 122 6.9 Installation note:
Always install the LCV1 horizontally with the flow in the direction
A D indicated on the body.

Disposal
This product is recyclable. No ecological hazard is anticipated with
the disposal of this product, providing due care is taken.

Spare parts
B There are no spare parts available for this product.

C
How to order
Example: 1 off Spirax Sarco 1¼" LCV1 lift check valve having
screwed BSP connections.

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification. © Copyright 2005
Page 1 of 3

TI-P133-58
ST Issue 4

Cert. No. LRQ 0963008 M10Si ISO


ISO 9001
Ball Valve
DN¼" to DN2½"

Description Sizes and pipe connections


The M10Si ISO three-piece body ball valve has been designed ¼", ", ½", ¾", 1", 1¼", 1½", 2", (2½" only available with reduced bore).
for use as an isolating valve, not a control valve, has a lockable Screwed BSP, BSPT, NPT, BW, SW full bore and reduced bore.
handle as standard and can be serviced without removal from DN15 to DN50 (DN65 only available with reduced bore).
the pipeline (screwed and welded versions only). It can be used Flanged PN40, ANSI 150 and ANSI 300 full bore and reduced bore.
for steam and other industrial fluids for services ranging from
vacuum to the higher temperatures and pressures.
Pressure / temperature limits
ISO mounting A
The integral ISO body mounting allows the valve to be automated ���
without losing seal integrity, as the body does not require
disassembly. Manual to remote control may therefore be easily ���
Temperature °C

accomplished by the ISO range of Spirax Sarco ball valves. ���


Available types ��� Steam
M10Si2_ _ ISO Zinc plated carbon steel body, PDR 0.8 seats. saturation
�� curve
M10Si3_ _ ISO Stainless steel body, PDR 0.8 seats. �
��� B C
M10Si4_ _ ISO Complete stainless steel, PDR 0.8 seats.
� �� �� �� �� ���
Note: The nomenclature will be followed with either FB (full bore) Pressure bar g
or RB (reduced bore).
Standards The product must not be used in this region.
This product fully complies with the requirements of the
European Pressure Equipment Directive 97 / 23 / EC and carries A - B 2" FB and 2½" RB only
the mark when so required. A - C ¼" - 1½" FB, RB and 2" RB
Certification Note: The flange standard may restrict the maximum operating
This product is available with certification to EN 10204 3.1. pressure. Please check with Spirax Sarco.
Note: All certification / inspection requirements must be stated
at the time of order placement.
PMA Maximum allowable pressure 100 bar g @ 60°C
Options TMA Maximum allowable temperature 260°C @ 0 bar g
• Self-venting ball. Minimum allowable temperature -29°C
• Extended stems 50 mm (2") and 100 mm (4") to allow full insulation.
• Oval handle for confined spaces. Ideal for trap modules. Maximum operating pressure
PMO 17.5 bar g
for saturated steam service
Technical data TMO Maximum operating temperature 260°C @ 0 bar g
Flow characteristic Modified linear Minimum operating temperature -29°C
Port Full and reduced bore versions Note: For lower operating temperatures consult Spirax Sarco
Leakage test procedure to ISO 5208 (Rate A) / EN 12266-1 (Rate A) PMX Maximum differential pressure is limited to the PMO
Antistatic device Complies with ISO 7121 and BS 5351 Designed for a maximum cold hydraulic test pressure of 150 bar g

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Page 2 of 3

14 12 21 18 11 4 9, 20 18

23
8
16
6, 7, 22
15
3
2
1
5
19

Materials
No. Part Material
M10Si2 ISO Zinc plated carbon steel ASTM A105
1 Body M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
M10Si2 ISO Zinc plated carbon steel ASTM A105
2 Cap M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
3 Ball Stainless steel AISI 316
4 Stem Stainless steel AISI 316
5 Seat Carbon / graphite reinforced PTFE PDR 0.8
6 Stem seal Reinforced PTFE antistatic
M10Si2 ISO
Zinc plated carbon steel SAE 1010
7 Separator M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
8 Belleville washer Stainless steel AISI 301
M10Si2 ISO
Zinc plated carbon steel SAE 1010
9 Nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
10 Name-plate - DN (Not shown) Stainless steel AISI 430
M10Si2 ISO
Zinc plated carbon steel SAE 1010
11 Stem nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
12 Lever M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
13 Name-plate (Not shown) Stainless steel AISI 430
14 Grip Vinyl
M10Si2 ISO
Zinc plated carbon steel Grade 5
15 Bolts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
16 Nuts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
17 Studs M10Si4 ISO Stainless steel AISI 316
Note: Item 17 can not be shown as it is only applicable to welded versions
M10Si2 ISO
Zinc plated carbon steel SAE 12L 14
18 Stop screw M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
19 Body/cap gasket 'O' ring EPDM geothermal
20 Nut locker Stainless steel AISI 316
M10Si2 ISO
Zinc plated carbon steel SAE 1010
21 Lockable handle M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
22 Stem seal PEEK
23 Lock-plate Stainless steel AISI 316

M10Si ISO Ball Valve DN¼" to DN2½" TI-P133-58 ST Issue 4


Page 3 of 3

Dimensions (approximate) in mm Kv values


Reduced bore Size ¼" " ½" ¾" 1" 1¼" 1½" 2" 2½"
Size A A1 A2 A3 B2 B3 C2 C3 D D1 D2 E Reduced bore 2.5 2.5 6 10 27 49 70 103 168
¼" 56 52 - - 130 - 63 - 22 - - 8 Full bore 2.5 6.8 17 36 58 89 153 205 -
" 56 52 - - 130 - 63 - 22 - - 8 For conversion Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
½" 63 52 108 130 130 145 66 81 24 89 95 11
¾" 68 60 117 150 130 145 69 84 26 98 105 14 Operating torque (N m)
1" 86 84 127 160 162 162 100 100 31 108 115 21 Size ¼" " ½" ¾" 1" 1¼" 1½" 2" 2½"
1¼" 99 94 140 180 162 162 104 104 37 118 140 25 Reduced bore 3.25 3.25 3.25 5.50 13.25 20 50 60 75
1½" 108 102 165 200 185 185 112 112 41 127 150 31 Full bore 3.25 3.25 5.50 13.25 20 50 60 75 -
2" 124 118 178 230 185 185 120 120 48 152 165 38 The indicated torque values are for valves frequently operated,
2½" 152 152 - - 250 - 140 - 57 - - 51 that are submitted to a maximum differential pressure of 40 bar.
Valves that are subject to long static periods, may require greater
Full bore break-out torque.
Size A A1 A2 A3 B2 B3 C2 C3 D D1 D2 E
¼" 56 58 - - 130 - 63 - 22 - - 8 Safety information, installation and maintenance
" 63 60 - - 130 - 66 - 24 - - 11 For full details see the Installation and Maintenance Instructions
supplied with the product.
½" 68 64 - 130 130 145 69 84 26 - 95 14
¾" 86 84 - 150 162 162 100 100 31 - 105 21
1" 99 98 - 160 162 162 104 104 37 - 115 25 How to order example:
1 off Spirax Sarco ½" screwed BSP M10Si2FB ISO ball valve.
1¼" 108 106 - 180 185 185 112 112 41 - 140 31
1½" 124 124 - 200 185 185 120 120 48 - 150 38
2" 152 152 - 230 250 250 140 140 57 - 165 51 Spare parts
The spare parts available are shown in solid outline. Parts drawn
in broken line are not supplied as spares.
Weights (approximate) in kg
Available spares
Size Reduced bore Full bore
Scrd /BW/SW PN40 ANSI 150 Scrd /BW/SW PN40 Seat, seals and body gasket set 5, 6, 19, 22
¼" 0.65 - - 0.65 - How to order spares
" 0.65 - - 0.72 - Always order spares by using the description given in the column
headed 'Available spares' and state the size and type of ball valve.
½" 0.72 2.30 1.77 0.95 2.60 Example: 1 - Seat, seals and body gasket set for a Spirax Sarco
¾" 0.95 3.20 2.35 1.60 3.80 ½" M10Si2FB ISO ball valve.
1" 1.60 4.20 3.47 2.05 4.70
1¼" 2.05 5.70 4.47 2.75 6.40
1½" 2.75 6.80 5.96 4.25 8.30
2" 4.25 9.50 9.16 7.50 12.80
2½" 7.50 - - - -

B2, B3

C2,
C3

D1, ØE
D2 22
D

6 6
A, A1

A2, A3
A: Scrd and BW
A1: SW
A2: Flanged ANSI 150
A3: Flanged PN40
B2: Scrd, BW and SW
B3: Flanged PN40 and ANSI 150
C2: Scrd, BW and SW
C3: Flanged PN40 and ANSI 150
D: Scrd, BW and SW
D1: Flanged ANSI 150
D2: Flanged PN40
E: All versions 19 5 5 19

M10Si ISO Ball Valve DN¼" to DN2½" TI-P133-58 ST Issue 4


TI-P027-01
ST Issue 13

Cert. No. LRQ 0963008


ISO 9001
BSP Pressure Gauge
with Syphon and Cock
Description
Pressure gauge with 100 mm diameter dial with units marked in
bar, psi and inches hg for vacuum as appropriate and having a
BSP connection. The gauge is supplied with either:
Ring type syphon tube and cock or a 'U' type syphon tube and
cock.
Bourdon tube gauge, constructed in accordance with DIN 16005.
For the following options, consult Spirax Sarco:

Pressure gauges with NPT connections.
A dial with MPa units is available where indicated (*) in the
'Available pressure range' table below.

Available pressure range


Range 0 to 1.6 bar 0 to 23 psi
Range * 0 to 4.0 bar 0 to 53 psi
Steel Range * 0 to 6.0 bar 0 to 86 psi
Range * 0 to 10.0 bar 0 to 145 psi
Note: Where Range * 0 to 16.0 bar 0 to 230 psi
indicated ( * ) Range * 0 to 25.0 bar 0 to 360 psi
a dial with
MPa units is Range 0 to 40.0 bar 0 to 580 psi
available. Range -1 to 1.5 bar 30" Hg to 20 psi
Range -1 to 3.0 bar 30" Hg to 40 psi
Range -1 to 5.0 bar 30" Hg to 70 psi
Range 0 to 4.0 bar 0 to 53 psi
Range 0 to 10.0 bar 0 to 145 psi
Stainless steel
Range 0 to 16.0 bar 0 to 230 psi
Range 0 to 25.0 bar 0 to 360 psi

Standards
The product fully complies with the requirements of the Pressure
Equipment Directive 97 /23 /EC.
Certification
A certificate of conformity is available as standard for this product.
A calibration certificate is available by special order at extra cost.

Sizes and pipe connections Pressure /temperature limits


Pressure gauge " BSP male (BS 2779) Maximum design conditions Full scale reading
Gauge end " BSP female (BS 2779) PMA Maximum allowable pressure Full scale reading
Gauge cock
Syphon end " BSP female parallel (BS 21) TMA Maximum allowable temperature of gauge 217°C
Cock end " BSP male taper (BS 21) Note: Either a 'U' or a ring syphon must be fitted to achieve this.
Ring / 'U' syphon
Process end " male parallel (BS 21) Minimum allowable temperature -40°C
Range † 1.5 bar 20 psi
Materials - Steel
Range 1.6 bar 23 psi
Part Material
Case Pressed steel PMO Maximum operating pressure Range † 3 bar 40 psi
Gauge Glass Snap fit perspex Please note: Range 4 bar 53 psi
Bourdon tube CuSh 8 (92% Cu 8% Zn) 1. Where indicated (†) these Range † 5 bar 70 psi
Ring and 'U' syphon Mild steel tube BS 1387 heavy grade units are available as
compound gauges down to Range 6 bar 86 psi
Body Brass full vacuum.
Gauge cock Range 10 bar 145 psi
Handle Phenolic 2. For compressed air and
steam services the maximum Range 16 bar 230 psi
operating pressure for this
Materials - Stainless steel product is 21 bar g. Range 25 bar 360 psi
Case Stainless steel Range 40 bar 580 psi
Gauge Glass Snap-fit perspex Maximum ambient temperature 60°C
Bourdon tube Stainless steel 316TI
'U' syphon Stainless steel
Gauge cock Use a Spirax Sarco " M10S4 Stainless steel

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2006
Dimensions /weights (approximate) in mm and kg
Gauge Ring syphon U' syphon
Weight Weight
A B C D Weight E F G H Syphon Cock J K L Syphon Cock
100 29 137 22 A /F 0.43 321 35 80 116 0.94 0.21 167.5 61.5 136.5 0.59 0.21

A B J
Ring syphon

G F Gauge cock
K

C E
L

'U' syphon
Gauge
H
D

Safety information, installation and maintenance


For full details see the Installation and Maintenance Instructions (IM-P027-02) supplied with the product.
Installation note:
As with all instrumentation, the Spirax Sarco pressure gauge is a delicate measuring device and care has to be taken in its installation and
use if it is to remain reliable.
It is recommended that all gauges are fitted with a gauge cock to assist when calibration or maintenance is necessary. When used on steam
or other hot gases, gauges must be protected from heat by the use of a 'U' syphon or ring syphon tube and gauge cock. The syphon pipe
should be primed with water prior to fitting the gauge. Care should be taken if the installation is exposed to frost as gauges can burst.
Disposal:
The product is recyclable. No ecological hazard is anticipated with the disposal of this product providing due care is taken.

How to order
Example: 1 off Spirax Sarco " pressure gauge with a pressure range of 0 - 10 bar and having screwed BSP connections.

Spare parts
There are no spare parts available for Spirax Sarco pressure gauges.
Typical uses of a 'U' syphon and gauge

Vertical pipe
Horizontal pipe
(where no headroom
exists)

Side of vessel

Typical uses of a ring syphon and gauge

Top of vessel

Horizontal pipe (where headroom allows)

BSP Pressure Gauge with Syphon and Cock TI-P027-01 ST Issue 13


3810050/5 IM-P381-01
CH Issue 5

SA121, SA122, SA123, SA128 and SA1219


Self-acting Temperature Control Systems
(Knob Adjustment)
Installation and Maintenance Instructions

1. Safety information

2. Use

3. Installation

4. Pre-commissioning
checks

5. Display adjustment

6. Commissioning

7. Decommissioning

8. Maintenance and
spare parts

IM-P381-01
Printed in the CH
UK Issue 5 © Copyright 2006
1
1. Safety information
Safe operation of these products can only be guaranteed if they are properly
installed, commissioned, used and maintained by qualified personnel (see Section
1.11) in compliance with the operating instructions. General installation and safety
instructions for pipeline and plant construction, as well as the proper use of tools and
safety equipment must also be complied with.
These product are designed and constructed to withstand the force encountered in
normal use. Use of these products for any purpose other than as temperature
controllers could cause injury or fatality to personnel.

1.1 Intended use


Referring to the Installation and Maintenance Instructions, name-plate and Technical
Information Sheet, check that the product is suitable for the intended use/application.
The products comply with the requirements of the European Pressure Equipment
Directive 97 / 23 / EC and fall within category 'SEP'. It should be noted that products
within this category are required by the directive not to carry the mark.
i) The products have been specifically designed for use on steam, water, compressed
air and other non-hazardous fluids which are in Group 2 of the above mentioned
Pressure Equipment Directive. The products’ use on other fluids may be possible
but, if this is contemplated, Spirax Sarco should be contacted to confirm the
suitability of the product for the application being considered.
ii) Check material suitability, pressure and temperature and their maximum and
minimum values. If the maximum operating limits of the product are lower than
those of the system in which it is being fitted, or if malfunction of the product
could result in a dangerous overpressure or overtemperature occurrence, ensure
a safety device is included in the system to prevent such over-limit situations.
iii) Determine the correct installation situation and direction of fluid flow.

iv) Spirax Sarco products are not intended to withstand external stresses that may
be induced by any system to which they are fitted. It is the responsibility of the
installer to consider these stresses and take adequate precautions to minimise
them.
v) Remove protection covers from all connections and protective film from all
name-plates, where appropriate, before installation on steam or other high
temperature applications.

1.2 Access
Ensure safe access and if necessary a safe working platform (suitably guarded)
before attempting to work on the product. Arrange suitable lifting gear if required.

1.3 Lighting
Ensure adequate lighting, particularly where detailed or intricate work is required.

1.4 Hazardous liquids or gases in the pipeline


Consider what is in the pipeline or what may have been in the pipeline at some
previous time. Consider: flammable materials, substances hazardous to health,
extremes of temperature.
WARNING: The sensor must not be subjected to mercury or ammonium salts.

2 IM-P381-01 CH Issue 5
1.5 Hazardous environment around the product
Consider: explosion risk areas, lack of oxygen (e.g. tanks, pits), dangerous gases,
extremes of temperature, hot surfaces, fire hazard (e.g. during welding), excessive
noise, moving machinery.

1.6 The system


Consider the effect on the complete system of the work proposed. Will any proposed
action (e.g. closing isolation valves, electrical isolation) put any other part of the
system or any personnel at risk?
Dangers might include isolation of vents or protective devices or the rendering
ineffective of controls or alarms. Ensure isolation valves are turned on and off in a
gradual way to avoid system shocks.

1.7 Pressure systems


Ensure that any pressure is isolated and safely vented to atmospheric pressure.
Consider double isolation (double block and bleed) and the locking or labelling of
closed valves. Do not assume that the system has depressurised even when the
pressure gauge indicates zero.

1.8 Temperature
Allow time for temperature to normalise after isolation to avoid the danger of burns.

1.9 Tools and consumables


Before starting work ensure that you have suitable tools and/or consumables
available. Use only genuine Spirax Sarco replacement parts.

1.10 Protective clothing


Consider whether you and/or others in the vicinity require any protective clothing
to protect against the hazards of, for example, chemicals, high / low temperature,
radiation, noise, falling objects, and dangers to eyes and face.

1.11 Permits to work


All work must be carried out or be supervised by a suitably competent person.
Installation and operating personnel should be trained in the correct use of the
product according to the Installation and Maintenance Instructions.
Where a formal 'permit to work' system is in force it must be complied with. Where
there is no such system, it is recommended that a responsible person should know
what work is going on and, where necessary, arrange to have an assistant whose
primary responsibility is safety.
Post 'warning notices' if necessary.

1.12 Handling
Manual handling of large and/or heavy products may present a risk of injury. Lifting,
pushing, pulling, carrying or supporting a load by bodily force can cause injury
particularly to the back. You are advised to assess the risks taking into account the
task, the individual, the load and the working environment and use the appropriate
handling method depending on the circumstances of the work being done.

IM-P381-01 CH Issue 5 3
1.13 Residual hazards
In normal use the external surface of the product may be very hot. If used at the
maximum permitted operating conditions the surface temperature of some products
may reach temperatures of 215°C (419°F).
Many products are not self-draining. Take due care when dismantling or removing
the product from an installation (refer to 'Maintenance instructions').

WARNING: This product contains kerosene which is highly inflammable.

1.14 Freezing
Provision must be made to protect products which are not self-draining against
frost damage in environments where they may be exposed to temperatures below
freezing point.

1.15 Disposal
Unless otherwise stated in the Installation and Maintenance Instructions, this
product is recyclable and no ecological hazard is anticipated with its disposal
providing due care is taken.

1.16 Returning products


Customers and stockists are reminded that under EC Health, Safety and
Environment Law, when returning products to Spirax Sarco they must provide
information on any hazards and the precautions to be taken due to contamination
residues or mechanical damage which may present a health, safety or
environmental risk. This information must be provided in writing including
Health and Safety data sheets relating to any substances identified as
hazardous or potentially hazardous.

2. Use
It is important that these self-acting temperature control systems are only used with Spirax
Sarco control valves as indicated in Table 1:

Table 1
Self-acting temperature control system Control valve size Control valve type
All 2-port
SA121, SA123
¾" to 2" TW
½" to 1" 2-port
SA128, SA122
¾" and 1" TW
SA1219 3" and 4" TW

4 IM-P381-01 CH Issue 5
3. Installation
These product are designed and constructed to withstand the force encountered in
normal use. Use of these products for any purpose other than as temperature controllers
could cause injury or fatality to personnel.
WARNING: The sensor must not be subjected to mercury or ammonium salts.
Check that the control system supplied is of the temperature range required. It is important
that the whole of the temperature sensing area of the sensor is fully immersed in the fluid
being controlled, see Figure 1.
The sensors can be held in a screwed nipple by means of a compression ring. Screw the
nipple into the boss provided on the plant, thread the union nut and compression ring over
the sensor. Insert the sensor fully into the nipple and tighten up the nut and compression ring.
Do not overtighten.
Where the sensors are used in conjunction with a pocket, either to allow easy withdrawal or
as a protection against corrosion, the separate screwed nipple is dispensed with and the
union nut and compression ring attached directly to the top of the pocket. Therefore insert
the pocket in place of the screwed nipple.
When using a special long pocket with the SA122 or SA123 sensor, the screwed nipple,
compression ring and nut are dispensed with and a rubber sealing bung provided, which is
fitted over the capillary and slid into place to secure the sensor into the pocket. Screw the
pocket into place, then feed the sensor bulb to the bottom of the pocket, using the rubber
bung to seal the top.
When using a pocket it is advisable to fill the gap between the pocket and the sensor with
a heat conducting medium such as oil, but when using a special long pocket in conjuction
with the SA122 or SA123 sensors it should not be filled above the top of the sensor.
The adjustment mechanism should not be subjected to an ambient temperature above
50°C (122°F) or below -35°C (-31°F). The capillary tube between the sensor and the valve must
be run and supported in such a way that it will not become damaged. Avoid all sharp bends.
See Sections 5 and 6 'Display adjustment' and 'Commissioning'.

Fig. 1

Correct installation

Incorrect installation

IM-P381-01 CH Issue 5 5
4. Pre-commissioning checks
These temperature control systems have been designed and manufactured to the highest
industrial standards. In order that they function correctly, please observe the following points
and then proceed with the 'Display adjustment' in Section 5 for adjusting to the desired set
temperature.
Factory temperature setting
In order to avoid accidental damage due to exposure of extreme temperatures, the unit is
factory adjusted to its highest set temperature. This value will vary according to the data
shown in Table 2.
Overtemperature protection
In the event that the overtemperature protection is exceeded by the values shown, serious
damage will occur and the warranty will be invalidated. Before commissioning this unit, please
ensure that the system temperature cannot exceed the overtemperature protection value.

Table 2
Metric
Temperature Factory
Self-acting temperature Range Overtemperature
adjustment setting
control system no. protection
range (°C)
1 -15 to +50 50°C
SA121, SA1219 and SA123 2 +40 to +105 105°C 55°C over set
3 +95 to +160 160°C value to 190°C
1 -20 to +120 120°C maximum
SA122
2 +40 to +170 170°C (215°C maximum
1 -20 to +110 110°C for the SA123)
SA128
2 +40 to +170 170°C

Imperial
Temperature Factory
Self-acting temperature Range Overtemperature
adjustment setting
control system no. protection
range (°F)
1 +5 to +125 125°F
SA121, SA1219 and SA123 2 +105 to +225 225°F 130°F over set
3 +205 to +325 325°F value to 374°F
1 -5 to +240 240°F maximum
SA122
2 +106 to +340 340°F (420°F maximum
1 -5 to +230 230°F for the SA123)
SA128
2 +106 to +340 340°F

6 IM-P381-01 CH Issue 5
5. Display adjustment
The adjustment head provided (Figure 2),
enables the set temperature to be raised or
lowered, once the drive screw 'C' has been B
engaged.
To make any adjustment the blue knob is
turned clockwise to lower the temperature,
and anticlockwise to increase it. C
After setting, if desired, the drive screw
can be disengaged by prising out the black
plastic cap 'B' with a small flat bladed screw
driver, via the slot provided, remove the 3 mm
A / F allen headed drive screw 'C' and stow in
the knob, then replace the black cap.
The adjustment knob will now spin freely
without changing the temperature setting. Fig. 2 Adjustment head (knob)

6. Commissioning
Reference Figure 3, opposite, for the
following instructions:-
Adjust to the desired setting by turning the
knob clockwise to lower the temperature and
anticlockwise to increase it.
After setting the plant to work, compare the
thermometer reading with the scale reading
on the temperature control reading. This may
be found to differ by a few degrees. If precise
indication is required it can be adjusted by
resetting the scale as follows:-
1. Loosen the screw holding the sleeve
scale in place and adjust the sleeve
by rotating it until the scale reading
matches the actual temperature.
Knob
2. Tighten the screw until it holds the
scale firmly in place without over
tightening (it only needs a light touch
as it is for location only).
Sleeve
scale

Screw

Fig. 3

IM-P381-01 CH Issue 5 7
7. Decommissioning
As a safety precaution, if the unit is to be decommissioned,
it is important to reset the unit to its maximum (factory) setting before reinstalling.

8. Maintenance and spare parts


There are no serviceable parts.

8 IM-P381-01 CH Issue 5
TI-P044-01
CH Issue 8

SB and SBRA
Gunmetal
Self-acting Temperature Control Valves
Description 9 SB
The SB and SBRA range of two-port valve are used in conjunction
with Spirax Sarco SA control systems to provide a self-acting
temperature control unit. 8
Alternatively, they can be used as electrically actuated
temperature control valves by fitting an EL7200 Series electric
actuator with a suitable temperature transmitter and controller. 3

Available types:
SB Normally open, single seat valve 4
Normally closed, single seat valve or
SBRA
single seat valve with bleed
2

Optional extras 1

Extra bleed hole bypass


8
Standards
These products fully comply with the requirements of the 5
European Pressure Equipment Directive 97 / 23 / EC and carry 7
the mark when so required.

Certification

The product is available with manufacturer's Typical Test Report. 6
Note: All certification / inspection requirements must be stated at 6
the time of order placement.
5
Sizes and pipe connections 7
½", ¾" and 1" screwed BSP (BS 21 parallel) or NPT.
8
Pressure  / temperature limits

 SBRA
Temperature °C


2

Steam Optional extra bleed hole

saturation 4
 curve

      3
Pressure bar g
1
This product must not be used in this region. 8
When the valve is operating with a self-acting temperature 7
control system in this region, a Spirax Sarco spacer must
be used.

Body design conditions PN25


Maximum design pressure 25 bar g @ 120°C
Maximum Fitted to a Spirax Sarco spacer 260°C Materials
design temperature Fitted directly to an actuator 232°C No. Part Material
Minimum design temperature -10°C 1 Body Gunmetal BS 1400 LG2
2 Valve plug Stainless steel BS 970 431 S29
Maximum Fitted to a Spirax Sarco spacer 260°C
operating temperature Fitted directly to an actuator 232°C 3 Valve seat ring Stainless steel BS 970 431 S29
Minimum operating temperature 0°C 4 Valve seat gasket Copper BS 2870 C102
Note: For lower operating temperatures consult Spirax Sarco 5 Return spring Stainless steel BS 2056 302 S26
Size ½" ¾" 1" 6 Stem Brass BS 2874 CZ 121
Maximum differential 7 Bonnet Brass BS 2872 CZ 122
SB 17.2 10.3 6.8
pressure bar
SBRA 12.0 7.0 4.7 8 Bonnet gasket Reinforced exfoliated graphite
Designed for a maximum cold hydraulic test pressure of 38 bar g 9 Cap Brass BS 2872 CZ 122

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2011
Kv values Spare parts
DN15 DN20 DN25 The spare parts available are shown in heavy outline. Parts drawn
in broken line are not supplied as spares.
2.58 3.86 6.80
For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156 Available spares
Valve seat and SB A, D, E, L
Capacities stem assembly SBRA A1, D1, E, T1, R, S
For saturated steam sizing capacities, see TI-GCM-08.
Set of all gaskets SB E, L
For water sizing capacities, see TI-GCM-09.
SBRA L1, L2, E

Dimensions / weights (approximate) in mm and kg How to order spares


Size A1 A2 B C D E Weight Always order spares by using the description given in the column
DN15 79 79 101 66 50 95 1.0 headed 'Available spares' and state the size and type of valve.
DN20 95 79 101 66 50 95 1.3
Example: 1 - Valve seat and stem assembly for a ¾" SBRA
DN25 105 79 101 66 50 95 1.5 self-acting temperature control valve.

A1
SB
L

E
SBRA
C D

A
L1

A2
L T1
SB SBRA
A1

Valve seat and stem assembly


Safety information, installation and maintenance
For full details see the Installation and Maintenance Instructions
(IM-S21-01) supplied with the product.
Installation note:
The valve should be fitted in a horizontal line. The actuator position
will depend on the type fitted to the valve.

R
How to order E
Example: 1 off Spirax Sarco 1" SB self-acting temperature control
valve with bronze body having screwed BSP connections. D1

S

L2

SB and SBRA Gunmetal Self-acting Temperature Control Valves TI-P044-01 CH Issue 8


TI-P405-42
AB Issue 1

Cert. No. LRQ 0963008


ISO 9001
VHT
Vent Heads
Description
Spirax Sarco VHT vent heads are designed for fitting to vertical
open ended steam vent pipes. The vent head will discharge dry
steam safely to atmosphere, avoiding the possibility of
discomfort or even injury to personnel and material damage
to buildings.
The vent head incorporates an internal baffle to separate
entrained water from the steam.
Principle features:
- Efficient separation.
- Stainless steel body for long maintenance free life.
- A simple and effective vent head for general applications.
Applications
Vent heads are ideal for use on blowdown vessels, condensate
vessels, boiler feedtanks, hot water storage tanks etc.
Warning: Vent heads must not be used for safety valve outlets.
Vent heads are selected to be the same nominal size as the
vent pipe.

Materials
Body Austenitic stainless steel 304L
Flanges Carbon steel, black electrophoretic coating

Sizes and pipe connections Dimensions / weights (approximate) in mm and kg


Description Size Inlet connection A B C Weight
Screwed BSP 203 137 - 2.08
VHT2 DN50 2"
Screwed NPT 203 137 - 2.08
Screwed BSP 203 145 - 2.70
VHT3 DN80 3" Screwed NPT 203 145 - 2.70
Flanged EN 1092 PN16 or ASME 150 203 173 192 3.65
VHT4 DN100 4" Flanged EN 1092 PN16 or ASME 150 304 237 224 6.31
VHT6 DN150 6" Flanged EN 1092 PN16 or ASME 150 403 302.5 280 10.76
VHT8 DN200 8" Flanged EN 1092 PN16 or ASME 150 403 314 334 12.28
VHT10 DN250 10" Flanged EN 1092 PN16 or ASME 150 503 372.5 406 19.17
VHT12 DN300 12" Flanged EN 1092 PN16 or ASME 150 503 343.5 483 22.29

Safety information, installation and maintenance B


For full details see the Installation and Maintenance Instructions
supplied with the product.
Installation note:
Installation of the screwed and flanged vent heads is relatively Screwed
straight forward. The flanged vent heads have a lightweight flange A
drilled to suit both the PN and ASME (ANSI) flange standards.
Disposal:
The product is recyclable. No ecological hazard is anticipated with
the disposal of this product providing due care is taken.
B
How to specify
Spira x Sarco t ype VHT with austenitic stainless steel
construction and screwed / carbon steel flanges.
Vent heads shall incorporate an internal baffle and a screwed
drain outlet connection.
Flanged
How to order A
Example: 1 off Spirax Sarco DN100 VHT4 vent head having a
flanged EN 1092 PN16 inlet connection.

Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2010
ŽŶĚĞŶƐĂƚĞƉƵŵƉƐ
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2012

TI-P681-01
ST Issue 2

MFP14-PPU (Vented)
Automatic Pump Packaged Units
Description
The Spirax Sarco MFP14-PPU vented automatic pump packaged
units are plug-in systems specifically designed to collect and pump
hot condensate; commonly returned for use as boiler feedwater.
The MFP14-PPU is available with either single, duplex or triplex
pumps, mounted on a single base plate, that can be used for duty
only or duty / stand-by applications.
Operated by steam, the MFP14-PPU can be tailored to suit a wide
range of condensate handling applications.
The standard pump is manufactured from SG iron, although cast
steel and stainless steel versions are available on request.

Please note: Versions suitable for use with compressed air as the
motive power and or other combinations are available as bespoke
items. For further details contact your local Spirax Sarco office or
representative.

Standards
The MFP14-PPU fully complies with the requirements of PED,
the European Pressure Equipment Directive 97 / 23 / EC.
Please note that all the welding is in accordance with the
requirements of PED.

Certification
This product is available with a declaration of conformity. For other
certification requirements contact Spirax Sarco.
Note: All certification / inspection requirements must be stated at
the time of order placement. Retrospective certification / inspection
may not be possible.

Pressure / temperature limits
Body design condition PN16 Single MFP14-PPU shown
Maximum receiver operating pressure 0.5 bar g

Maximum motive MFP14 13.8 bar g Approximate capacities


inlet pressure MFP14S 13.8 bar g For full sizing details see pages 8 and 9
(steam air or gas) MFP14SS 10.96 bar g Approximate maximum capacities
MFP14 16 bar g @ 120°C (with 4 m lift)
Maximum allowable Unit size kg / h
PMA pressure MFP14S 16 bar g @ 120°C
Single Duplex Triplex
MFP14SS 16 bar g @ 93°C MFP14-PPU MFP14-PPU MFP14-PPU
MFP14 300°C @ 12.8 bar g DN25
Maximum allowable 1 300
TMA MFP14S 300°C @ 10.8 bar g (1")
temperature
MFP14SS 300°C @ 9.3 bar g DN40
2 000 4 000
Minimum allowable temperature 0°C (1½")
MFP14 13.8 bar g @ 198°C DN50
Maximum operating 4 000 8 000
PMO MFP14S 13.8 bar g @ 198°C (2")
pressure
MFP14SS 10.96 bar g @ 188°C DN80 x DN50
6 000 12 000 18 000
MFP14 198°C @ 13.8 bar g (3" x 2")
Maximum operating
TMO MFP14S 198°C @ 13.8 bar g
temperature
MFP14SS 188°C @ 10.96 bar g
For Single MFP14-PPU, see pages 2 and 3
Minimum operating temperature 0°C
Note: For lower operating temperatures consult Spirax Sarco For Duplex MFP14-PPU, see pages 4 and 5

Designed for a maximum cold hydraulic test pressure of 24 bar g For Triplex MFP14-PPU, see pages 6 and 7

Page 1 of 9
Single MFP14-PPU

Sizes and pipe connections


V W X Y Z
Unit size Pipe connection (Condensate (Motive) (Overflow) (Vent) (Inlet)
out)

DN25 PN16 DN25 DN15 DN50 PN16 DN80 DN40


(1") ASME 150 1" ASME 150 ½" ASME 150 2" ASME 150 3" ASME 150 1½" ASME 150

DN40 PN16 DN40 DN15 DN50 PN16 DN100 DN40


(1½") ASME 150 1½" ASME 150 ½" ASME 150 2" ASME 150 4" ASME 150 1½" ASME 150

DN50 PN16 DN50 DN15 DN50 PN16 DN150 DN65


(2") ASME 150 2" ASME 150 ½" ASME 150 2" ASME 150 6" ASME 150 2½" ASME 150

DN80 x DN50 PN16 DN50 DN15 DN50 PN16 DN150 DN65


(3" x 2") ASME 150 2" ASME 150 ½" ASME 150 2" ASME 150 6" ASME 150 2½" ASME 150

Y
Z Z

X
1

11 10

6 7
W
6

8  + 9

12 3
4 5

2 V
4

Materials
No Part Material
1 Receiver Mild steel
2 Base plate and frame Mild steel
3 MFP14 pump SG iron
4 DCV10 check valve Stainless steel
5 BSA2T isolation valve SG iron
6 Fig 37 strainer SG iron
7 M10S2 RB ball valve straight handle Carbon steel
8 PC10 Quick-fit connector Stainless steel
9 UTD30L thermodynamic steam trap Stainless steel
10 Steam inlet drain trap flexible hose Mild steel / stainless steel
11 Exhaust flexible hose Mild steel / stainless steel
12 Pipework Mild steel

TI-P681-01 ST Issue 2 MFP14-PPU (Vented) Automatic Pump Packaged Units Page 2 of 9


Single MFP14-PPU
Dimensions (approximate) in mm
Dimensions (mm)
A B C D E F G H J K L M N O P Q R
Unit size
PN16 ASME PN16 ASME
150 150
DN25
1 380 645 223 1 081 499 225 1 316 300 1 119 600 300 1 158 1 138 987 965 220 1 240 42 318
(1")
DN40
1 401 665 235 1 081 499 225 1 337 300 1 139 600 300 1 158 1 139 1 036 1 015 220 1 240 42 318
(1½")
DN50
1 606 775 259 1 081 499 225 1 541 300 1 316 600 300 1 274 1 254 1 270 1 257 220 1 240 42 318
(2")
DN80 x DN50
1 716 775 259 1 081 499 225 1 650 300 1 425 600 300 1 274 1 255 1 269 1 261 220 1 240 42 318
(3" x 2")

H P
E
R F O

A
G
Steam J
inlet

Condensate B
outlet

D
L
M (Steam inlet)
K
N (Condensate outlet)

Weight (approximate) in kg
DN25 (1") DN40 (1½") DN50 (2") DN80 x DN50 (3" x 2")
230 255 285 325

244 153
Optional loop seal mm mm
A loop seal must be be fitted to the
overflow of the receiver. This can be
purchased as an optional extra and
must be specified at the time of order
placement. Alternatively a loop seal
can be created by the fitter at the point 325 mm
of installation.

TI-P681-01 ST Issue 2 MFP14-PPU (Vented) Automatic Pump Packaged Units Page 3 of 9


Duplex MFP14-PPU

Sizes and pipe connections


V W X Y Z
Unit size Pipe connection (Condensate (Motive) (Overflow) (Vent) (Inlet)
out)

DN40 PN16 DN40 DN15 DN50 DN100 DN50


(1½") ASME 150 1½" ASME 150 ½" ASME 150 2" ASME 150 6" ASME 150 2" ASME 150

DN50 PN16 DN50 DN15 DN50 DN200 DN65


(2") ASME 150 2" ASME 150 ½" ASME 150 2" ASME 150 8" ASME 150 2½" ASME 150

DN80 x DN50 PN16 DN50 DN15 DN50 DN200 DN80


(3" x 2") ASME 150 2" ASME 150 ½" ASME 150 2" ASME 150 8" ASME 150 3" ASME 150

Y
Z Z

X
1

7
13 11
13 10
12
12 7
7 11 7
3 W
6
5
7
5

8+9
6 3
12
5
12
2 V
6
V
4
4 5

Materials
No Part Material
1 Receiver Mild steel
2 Base plate and frame Mild steel
3 MFP14 pump SG iron
4 DCV10 check valve Stainless steel
5 BSA2T Isolation valve SG iron
6 Fig 37 strainer SG iron
7 M10S2 RB ball valve with either oval or straight handle Carbon steel
8 PC10 Quick-fit connector Stainless steel
9 UTD30L thermodynamic steam trap Stainless steel
10 Steam inlet flexible hose Mild steel / stainless steel
11 Exhaust flexible hose Mild steel / stainless steel
12 Pipework Mild steel
13 DCV41 check valve Stainless steel

TI-P681-01 ST Issue 2 MFP14-PPU (Vented) Automatic Pump Packaged Units Page 4 of 9


Duplex MFP14-PPU
Dimensions (approximate) in mm
Dimensions (mm)
A B C D E F G H J K L M N O P Q
Unit size
PN16 ASME PN16 ASME
150 150
DN40
1 504 820 236 1 836 700 350 1 454 425 425 850 191 1 766 1 766 1 366 1 352 285 1 496 270
(1½")
DN50
1 654 921 258 1 836 700 350 1 582 425 425 850 172 1 850 1 850 1 564 1 552 287 1 667 183
(2")
DN80 x DN50
1 822 921 259 1 836 700 350 1 760 425 425 850 167 1 895 1 938 1 606 1 640 282 1 751 144
(3" x 2")

H P
E O
F

G A
J

L L
N (Condensate outlet)

K D

M (Steam inlet)

Weight (approximate) in kg
DN40 (1½") DN50 (2") DN80 x DN50 (3" x 2")
470 510 650

244 153
Optional loop seal mm mm
A loop seal must be be fitted to the
overflow of the receiver. This can be
purchased as an optional extra and
must be specified at the time of order
placement. Alternatively a loop seal
can be created by the fitter at the point 325 mm
of installation.

TI-P681-01 ST Issue 2 MFP14-PPU (Vented) Automatic Pump Packaged Units Page 5 of 9


Triplex MFP14-PPU

Sizes and pipe connections


V W X Y Z
Unit size Pipe connection
(Condensate out) (Motive) (Overflow) (Vent) (Inlet)

DN80 x DN50 PN16 DN50 DN25 DN80 DN300 DN100


(3" x 2") ASME 150 2" ASME 150 1" ASME 150 3" ASME 150 12" ASME 150 4" ASME 150

Z
Y Z

X
5 7
13 6 7
5 11
W
5 11
13 7
7 7
13 11
7 10 7

12

12
3
12 8+9
3

3 5

5
6 V
2
5
4 V
4
V

Materials
No Part Material
1 Receiver Mild steel
2 Base plate and frame Mild steel
3 MFP14 pump SG iron
4 DCV10 check valve Stainless steel
5 BSA2T isolation valve SG iron
6 Fig 37 strainer SG iron
7 M10S2 RB ball valve with either oval or straight handle Carbon steel
8 PC10 quick-fit connector Stainless steel
9 UTD30L thermodynamic steam trap Stainless steel
10 Steam Inlet flexible hose Mild steel / stainless steel
11 Exhaust flexible hose Mild steel / stainless steel
12 Pipework Mild steel
13 DCV41 check valve Stainless steel

TI-P681-01 ST Issue 2 MFP14-PPU (Vented) Automatic Pump Packaged Units Page 6 of 9


Triplex MFP14-PPU
Dimensions (approximate) in mm
Dimensions (mm)
A B C D E F G H J K L M N O P Q R
Unit size
PN16 ASME PN16 ASME
150 150
DN80 x DN50
1 836 1 088 214 1 635 760 350 1 767 244 1 464 1 465 267 1 586 1 602 1 465 1 501 355 1 704 535 97
(3" x 2")

P M
E

F O H

Steam
A inlet
G
J

B Condensate
outlet

L Q Q L K (Base width)
N (Condensate outlet)
D

Weight (approximate) in kg
1 050

244 153
Optional loop seal mm mm
A loop seal must be be fitted to the
overflow of the receiver. This can be
purchased as an optional extra and
must be specified at the time of order
placement. Alternatively a loop seal
can be created by the fitter at the point 325 mm
of installation.

TI-P681-01 ST Issue 2 MFP14-PPU (Vented) Automatic Pump Packaged Units Page 7 of 9


How to size and select How to use the sizing chart
Considering the inlet pressure, backpressure and filling head
conditions, select the pump size which meets the capacity

Motive pressure bar g


requirements of the application.

Plant P2 = 1.7 barg


1 500 kg/h Return main
pressure and
pipe length

Reservoir
0.3m Operating Lift = 9.2 m
Filling head pressure
5.2 barg

MFP14

The known data


Condensate load 1 500 kg /h
Steam pressure available for operating pump 5.2 bar g
Vertical lift from pump to the return piping 9.2 m
Pressure in the return piping (piping friction negligible) 1.7 bar g
Flowrate kg /h
Filling head on the pump available 0.3 m
Example
DN50 pump capacities
Note: It is strongly recommended that the maximum motive /
backpressure differential is between 2 - 4 bar g.

Selection example
Firstly calculate the total effective lift against which condensate must be pumped.
Total effective lift is calculated by adding vertical lift from the pump to return piping (9.2 m) to the pressure in the return
piping (1.7 bar g).
To convert pressure in the return pipe into pressure head, divide it by the conversion factor of 0.0981:-
P2 = 1.7 bar g ÷ 0.098 1 = 17.3 m Pressure head (lift)
The total effective lift then becomes calculable :-

9.2 m + 17.3 m

The total effective lift is 26.5 m

Now that the total effective lift has been calculated, a pump can be selected by plotting the known data onto the graphs on page 9.

1. Plot a horizontal line from 5.2 bar g (Motive pressure).

2. Plot a line indicating 26.5 m lift.

3. From the point where the motive pressure line crosses the m lift line, drop a vertical line to the X axis.

4. Read the corresponding capacity (2400 kg/h).

The capacity charts shown are for single pumps. The capacities should be doubled or tripled to give the capacities of the
duplex or triplex pumped packages.

Note: The MFP14-PPU packages are not supplied with a connecting condensate return manifold. Ideally each pump should have
its own dedicated return line to a vented receiver or holding tank. If the duplex pump returns are to be joined together to create a
collective return line, care should be taken to ensure that it is adequately sized to accommodate the instantaneous discharge rate
of all pumps discharging at the same time. Failure to do this may result in reduced capacity of the packaged pump unit.

TI-P681-01 ST Issue 2 MFP14-PPU (Vented) Automatic Pump Packaged Units Page 8 of 9


Capacities
The capacity charts are based on a filling head of 0.3 m. The lift lines represent the net effective lift (i.e. lift plus frictional resistance).

DN25 pump capacities DN40 pump capacities

Motive pressure bar g


Motive pressure bar g

Flowrate kg /h Flowrate kg /h

DN50 pump capacities DN80 x DN50 pump capacities


Motive pressure bar g

Motive pressure bar g

Flowrate kg /h Flowrate kg /h

Safety information, installation and maintenance


For full details see the Installation and Maintenance Instructions supplied with the unit.
Installation points to consider
As well as the returning condensate lines to and from the MFP14-PPU, consideration should be taken to ensure that the receiver vent and
overflow pipes can be fitted to the recommended guidelines. Details are shown within the installation and maintenance instructions IM-
P681-02.

Spare parts
For availability of spare parts refer to the individual product TI sheets that comprise the unit.

How to specify
Spirax Sarco MFP14-PPU vented automatic pump packaged unit operated by steam to 13.8 bar g. The complete system shall be supplied
with a receiver designed to be compliant with the PED (97 / 23 / EC), and all welding in accordance with EN 287 / 288 BS EN Part 1 – 2004
and BS EN ISO 15614 Part 1 2004. The whole system shall be supplied ready to fit with a base plate.

How to order - Please state on the order if you require the optional loop seal.
Example: 1 off Spirax Sarco DN80 X DN50 MFP14-PPU (vented) automatic pump packaged unit with flanged PN16 external connections.

TI-P681-01 ST Issue 2 MFP14-PPU (Vented) Automatic Pump Packaged Units Page 9 of 9


,ĞĂƚdžĐŚĂŶŐĞƌƐ
EasiHeat Specification Sheet
Date 2/6/2020 Quotation Ref - Prepared By Mohamed El-gendi
Sheet - Revision No - Email mohamed.elgendi@eg.spiraxsarco.com
Quantity - AO Number - Telephone 01205252144
Customer - Order Number -
Project Type - Location -
Project Name - Project Ref - Job Name -
  Application Type DHW
  Primary Side (Steam)
  Inlet Pressure 3.00 bar gauge
  Control Valve Inlet Pressure 3 bar gauge
  Heat Exchanger Inlet Pressure - bar gauge
  Total Back Pressure 0.50 bar gauge
PROCESS DATA Noise Limit 85 dBA
  Secondary Side (Water)
  Inlet Temperature 18.00 °C
  Outlet Temperature 60.00 °C
  Water Flow Rate 15.36 m³/h
  Load 750.00 KW
  Maximum Pressure Drop 25 kPa
  Actuation Type Pneumatic
  High Limit / Actuation Independant High Limit / -
  Gasket EPDMP
  Isolation None
MECHANICAL OPTIONS Jacking Wheels No
  EN12828 Safety Compliant No
  Condensate Removal Steam Trap
  Service Offering No Service Offering
  - -
  - -
  Energy Monitoring No
PANEL OPTIONS Remote Access None
  Communications None
  Panel Type Process Controller 240V
  EasiHeat Unit EHD6LPPNST-IHLG1-P2 Length N/A
  Trim Type Low Noise Height N/A
  Actual Noise Level - Width N/A
PRODUCT     Weight N/A
  EasiHeat Sizes Heat Exchanger Details
  Actual Secondary Pressure
Package Inlet Connection Size DN65 10.11
Drop
  Control Valve Size DN65 Number Of Plates 20
  Condensate Pipe Size DN40 - -
  Secondary Inlet and Outlet Pipe Size DN65    
  The weight for the selected package is approximate and will be confirmed prior to delivery
  -
MESSAGES -
  -
  -
NOTES
-
-
-
-
-
EasiHeat Specification Sheet
Date 2/6/2020 Quotation Ref - Prepared By Mohamed El-gendi
Sheet - Revision No - Email mohamed.elgendi@eg.spiraxsarco.com
Quantity - AO Number - Telephone 01205252144
Customer - Order Number -
Project Type - Location -
Project Name - Project Ref - Job Name -
  Application Type DHW
  Primary Side (Steam)
  Inlet Pressure 3.00 bar gauge
  Control Valve Inlet Pressure 3 bar gauge
  Heat Exchanger Inlet Pressure - bar gauge
  Total Back Pressure 0.50 bar gauge
PROCESS DATA Noise Limit 85 dBA
  Secondary Side (Water)
  Inlet Temperature 20.00 °C
  Outlet Temperature 60.00 °C
  Water Flow Rate 12.00 m³/h
  Load 558.13 KW
  Maximum Pressure Drop 25 kPa
  Actuation Type Pneumatic
  High Limit / Actuation Independant High Limit / -
  Gasket EPDMP
  Isolation None
MECHANICAL OPTIONS Jacking Wheels No
  EN12828 Safety Compliant No
  Condensate Removal Steam Trap
  Service Offering No Service Offering
  - -
  - -
  Energy Monitoring No
PANEL OPTIONS Remote Access None
  Communications None
  Panel Type Process Controller 240V
  EasiHeat Unit EHD5LPPNST-IHLG1-P2 Length N/A
  Trim Type Low Noise Height N/A
  Actual Noise Level - Width N/A
PRODUCT     Weight N/A
  EasiHeat Sizes Heat Exchanger Details
  Actual Secondary Pressure
Package Inlet Connection Size DN50 9.38
Drop
  Control Valve Size DN50 Number Of Plates 16
  Condensate Pipe Size DN40 - -
  Secondary Inlet and Outlet Pipe Size DN65    
  The weight for the selected package is approximate and will be confirmed prior to delivery
  -
MESSAGES -
  -
  -
NOTES
-
-
-
-
-
EasiHeat Specification Sheet
Date 2/6/2020 Quotation Ref - Prepared By Mohamed El-gendi
Sheet - Revision No - Email mohamed.elgendi@eg.spiraxsarco.com
Quantity - AO Number - Telephone 01205252144
Customer - Order Number -
Project Type - Location -
Project Name - Project Ref - Job Name -
  Application Type HTG
  Primary Side (Steam)
  Inlet Pressure 3.00 bar gauge
  Control Valve Inlet Pressure 3 bar gauge
  Heat Exchanger Inlet Pressure - bar gauge
  Total Back Pressure 0.50 bar gauge
PROCESS DATA Noise Limit 85 dBA
  Secondary Side (Water)
  Inlet Temperature 49.00 °C
  Outlet Temperature 60.00 °C
  Water Flow Rate 90.00 m³/h
  Load 1151.15 KW
  Maximum Pressure Drop 50 kPa
  Actuation Type Pneumatic
  High Limit / Actuation Independant High Limit / -
  Gasket EPDMP
  Isolation None
MECHANICAL OPTIONS Jacking Wheels No
  EN12828 Safety Compliant No
  Condensate Removal None
  Service Offering No Service Offering
  - -
  - -
  Energy Monitoring No
PANEL OPTIONS Remote Access None
  Communications None
  Panel Type Process Controller 240V
  EasiHeat Unit EHHCC2PPN-IHLG1-P2 Length N/A
  Trim Type Standard Height N/A
  Actual Noise Level - Width N/A
PRODUCT     Weight N/A
  EasiHeat Sizes Heat Exchanger Details
  Actual Secondary Pressure
Package Inlet Connection Size DN100 46
Drop
  Control Valve Size DN20 Number Of Plates 36
  Condensate Pipe Size DN20 - -
  Secondary Inlet and Outlet Pipe Size DN100    
  The weight for the selected package is approximate and will be confirmed prior to delivery
  -
MESSAGES -
  -
  -
NOTES
-
-
-
-
-

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