Steam Network - Spirax Sarco - Submittal PDF
Steam Network - Spirax Sarco - Submittal PDF
Steam Network - Spirax Sarco - Submittal PDF
Condensate pumps Automatic Pump Packaged Units Steam network Spirax sarco
Spirax sarco
Model :- EHD6LPPNST-IHLG1-P2 , Qty x2
Specs as per attached data sheets
Inlet Temperature 18.00 °C Steam network heat
Domestic heat exchanger Outlet Temperature 60.00 °C
exchanger
Water Flow Rate 15.36 m³/h
Load 750.00 KW
Maximum Pressure Drop 25 kPa
Model :- EHD5LPPNST-IHLG1-P2
Specs as per attached data sheetsInlet Temperature 20.00 °C
Outlet Temperature 60.00 °C Steam network heat
Domestic heat exchanger Water Flow Rate 12.00 m³/h Spirax sarco
exchanger
Load 558.13 KW
Maximum Pressure Drop 25 kPa
Model :- EHHCC2PPN-IHLG1-P2
Specs as per attached data sheets
Inlet Temperature 49.00 °C
AHU Building heat Steam network heat
Outlet Temperature 60.00 °C Spirax sarco
exchanger Water Flow Rate 90.00 m³/h exchanger
Load 1151.15 KW
Maximum Pressure Drop 50 kPa
BOQ
Boilers & steam UNIT QTY
A. STEAM BOILER
Rate shall include a no. of two 8" steam inlets c/w shut-off valves
L.S. 1
and one 4'', four3", two 2'' and one 2½'' outlets c/w shut-off valves.
3 Per Unit
Supply, install and commissioning of Stainless Steel full
deairation Feed Water Tank with capacity 12 m³ c/w steam
injection system with pressure reducing station , Level control
No 1
system , Water Level Gauge , Air vents , Vacuum Breaker ,
Temperature gauge, make-up & condensate return connections
insulation, Aluminum cladding, platform & Ladder.
4 Per Unit
13 Per Unit
Supply , install and commissioning of hot water heating system
for domestic and production requirements using packaged
instantaneous heat exchanger system
14 Per Unit
A
performance of the separator.
Standards ���
This product fully complies with the requirements of the European
Pressure Equipment Directive 97 /23 /EC. ���
Certification
This product is available with a manufacturers' Typical Test Report. �
A B D
Note: All certification / inspection requirements must be stated at ���
the time of order placement. � � �� �� �� ��
Pressure bar g
Sizes and pipe connections The product must not be used in this region.
DN40, DN50, DN65, DN80, DN100, DN125, DN150 and DN200.
Flanged EN 1092 PN16 and PN25 with screwed BSP drain. A -A Flanged JIS 10K
Flanged JIS /KS 10K with screwed BSP drain. B-B Flanged EN 1092 PN16
Flanged JIS /KS 20K with screwed BSP drain - DN40 , DN50, DN65 B - C - D Flanged EN 1092 PN25 and JIS 20K
and DN200 only. Note: S13 flanged type separators may be supplied with a lower
pressure rating than that cast into the body. Reference should be
Materials made to the appropriate operating chart to determine the actual
product limitations.
No. Part Material Body design conditions PN25
PMA Maximum allowable pressure 25 bar g @ 100°C
TMA Maximum allowable temperature 350°C @ 14 bar g
1 Body SG iron DIN 1693 GGG40
ASTM A395 Minimum allowable temperature -10°C
Maximum operating JIS/KS 10K 12.3 bar g
PMO pressure for saturated PN16 13.7 bar g
2 Plug Carbon steel 1.0460 (C22.8) steam service PN25 and JIS/KS 20K 21.3 bar g
TMO Maximum operating temperature 350°C @ 14 bar g
Minimum operating temperature -10°C
3 Gasket Reinforced exfoliated graphite
Note: For lower operating temperatures consult Spirax Sarco
JIS/KS 10K 20.4 bar g
Designed for a maximum cold
4 Drain reducing bush Forged carbon steel ASTM A105 PN16 24.0 bar g
hydraulic test pressure of:
PN25 and JIS/KS 20K 37.5 bar g
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Dimensions, weight and volumes Recommended tightening torques
(approximate) in mm, kg and litres
or
Size A B C D E F G Weight Volume Item Size Nm
mm
DN40 111 156 89 365 ½" 1" 94 14 1.6
DN40 46 A /F M56 150 - 165
DN50 146 205 117 456 ½" 1" 98 25 3.2
DN50 46 A /F M56 150 - 165
DN65 178 249 146 406 ¾" 1½" 98 28 4.6
DN65 46 A /F M56 150 - 165
DN80 178 252 152 483 1" 1½" 98 36 6.5
DN80 60 A /F M72 190 - 210
DN100 223 315 197 692 1" 1½" 118 60 13.5 2
DN100 60 A /F M72 190 - 210
DN125 226 397 381 706 1" 1½" 121 128 38.5 DN125 60 A /F M72 190 - 210
DN150 226 397 381 706 1" 1½" 121 130 42.5 DN150 60 A /F M72 190 - 210
DN200 308 502 426 762 1½" 1½" 140 190 68.0 DN200 60 A /F M72 190 - 210
2 Inspection opening
G Drain E
D C
How to order
Example: 1 off DN50 Spirax Sarco S13 separator with SG iron body having flanged EN 1092 PN16 connections.
TI-P133-58
ST Issue 4
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Page 2 of 3
14 12 21 18 11 4 9, 20 18
23
8
16
6, 7, 22
15
3
2
1
5
19
Materials
No. Part Material
M10Si2 ISO Zinc plated carbon steel ASTM A105
1 Body M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
M10Si2 ISO Zinc plated carbon steel ASTM A105
2 Cap M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
3 Ball Stainless steel AISI 316
4 Stem Stainless steel AISI 316
5 Seat Carbon / graphite reinforced PTFE PDR 0.8
6 Stem seal Reinforced PTFE antistatic
M10Si2 ISO
Zinc plated carbon steel SAE 1010
7 Separator M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
8 Belleville washer Stainless steel AISI 301
M10Si2 ISO
Zinc plated carbon steel SAE 1010
9 Nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
10 Name-plate - DN (Not shown) Stainless steel AISI 430
M10Si2 ISO
Zinc plated carbon steel SAE 1010
11 Stem nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
12 Lever M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
13 Name-plate (Not shown) Stainless steel AISI 430
14 Grip Vinyl
M10Si2 ISO
Zinc plated carbon steel Grade 5
15 Bolts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
16 Nuts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
17 Studs M10Si4 ISO Stainless steel AISI 316
Note: Item 17 can not be shown as it is only applicable to welded versions
M10Si2 ISO
Zinc plated carbon steel SAE 12L 14
18 Stop screw M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
19 Body/cap gasket 'O' ring EPDM geothermal
20 Nut locker Stainless steel AISI 316
M10Si2 ISO
Zinc plated carbon steel SAE 1010
21 Lockable handle M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
22 Stem seal PEEK
23 Lock-plate Stainless steel AISI 316
B2, B3
C2,
C3
D1, ØE
D2 22
D
6 6
A, A1
A2, A3
A: Scrd and BW
A1: SW
A2: Flanged ANSI 150
A3: Flanged PN40
B2: Scrd, BW and SW
B3: Flanged PN40 and ANSI 150
C2: Scrd, BW and SW
C3: Flanged PN40 and ANSI 150
D: Scrd, BW and SW
D1: Flanged ANSI 150
D2: Flanged PN40
E: All versions 19 5 5 19
Standards
This product fully complies with the requirements of the European
Pressure Equipment Directive 97 / 23 / EC.
Certification
This product is available with a manufacturers' Typical Test Report.
Note: All certification / inspection requirements must be stated at
the time of order placement. 4
Sizes and pipe connections
½", ¾", 1", 1¼", 1½", 2", 2½" and 3" screwed BSP or NPT.
Optional extras
Strainer screens 1
Perforations 1.6, 3 mm
Stainless steel screen
Mesh 40, 100, 200
Perforations 0.8, 3 mm
Monel
Mesh 100 3
Blowdown or drain valve connections. 2
The cap can be drilled to the following sizes to enable a blowdown
or drain valve to be fitted.
Strainer size Blowdown valve Drain valve
Size 2½" and 3"
½" ¼" ¼"
¾" and 1" ½" ½"
1¼" and 1½" 1" ¾"
2" to 3" 1¼" ¾"
��� 4
���
Steam 1
��� saturation
�� curve
�
� � �� �� �� ��
Pressure bar g
The product must not be used in this region.
3
2
Body design conditions PN25 6
PMA Maximum allowable pressure 25 bar g @ 120°C 5
TMA Maximum allowable temperature 260°C @ 19.5 bar g
Minimum allowable temperature -10°C Materials
No. Part Material
Maximum operating pressure
PMO 21 bar g 1 Body SG iron DIN 1693 GGG 40
for saturated steam service
TMO Maximum operating temperature 260°C @ 19.5 bar g 2 Cap SG iron DIN 1693 GGG 40
3 Cap gasket Reinforced exfoliated graphite
½" to 2" -10°C
Minimum operating temperature 4 Strainer screen Stainless steel 316L
2½" and 3" 0°C
Note: For lower operating temperatures consult Spirax Sarco 5 Bolt Carbon steel BS 3692 Gr. 8.8
Designed for a maximum cold hydraulic test pressure of 38 bar g 6 Washer Carbon steel BS 4320 TI Form A
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Kv values For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
Size ½" ¾" 1" 1¼" 1½" 2" 2½" 3"
Perforations 0.8, 1.6 and 3 mm 3.6 11 15.5 26 41 68 82 115
Mesh 40 and 100 3.6 11 15.5 26 41 68 82 115
Mesh 200 3.6 9 13.0 21 35 55 66 93
Withdrawal
distance
D
Warning:
The strainer cap gasket contains a thin stainless steel support ring,
which may cause physical injury if it is not handled and disposed
of carefully.
Installation note:
The strainer should be installed in the direction of flow, as indicated
on the body. On applications involving steam or gases the pocket
should be in the horizontal plane. On liquid systems the pocket Size 2½" and 3"
should point downwards. Suitable isolation valves must be installed
to allow for safe maintenance and trap replacement.
3
Maintenance note:
Maintenance can be completed with the strainer in the pipeline. 4
Disposal:
The product is recyclable. No ecological hazard is anticipated with
disposal of this product providing due care is taken.
6
How to order
Example: 1 off Spirax Sarco 2" Fig 12 SG iron strainer, screwed BSP, 5
with stainless steel screen having 0.8 mm perforations.
TI-S02-27
ST Issue 8
FT14HC
1"
FT14
1¼"
FT14-C
FT14
1½" and 2"
Description
The FT14 and FT14HC are iron bodied ball float steam traps having stainless steel working internals and integral automatic air venting
facility. These traps are supplied with horizontal screwed connections only and can be maintained without disturbing the pipework. The
flow direction is as indicated on the valve body.
Available types
FT14 Standard 1¼", 1½" and 2"
High capacity (1" only) - As standard the FT14HC is available Note: These ball float steam traps are available with
FT14HC with flow direction in either left-to-right or right-to-left direction. either 4.5, 10 or 14 bar internals (PMX).
Please state preference when placing an order.
Capsule
The BP99/32 capsule which is used in the FT14 and FT14HC ball float steam traps is suitable for use on 150°C superheat @ 0 bar g
and 50°C superheat @ 32 bar g.
Optional extras will only be supplied if specified at the point of order
A manually adjustable needle valve (designated 'C' on the nomenclature i.e. FT14-C) can be fitted to the trap. This option provides a
steam lock release (SLR) feature in addition to the standard air vent. For further information please consult Spirax Sarco.
The top of the cover can be drilled and tapped up to " BSP or NPT for the purpose of fitting a balance line.
The bottom of the cover can be drilled and tapped " BSP or NPT for the purpose of fitting a drain cock.
Standards
This product fully complies with the requirements of the European Pressure Equipment Directive 97/23/EC.
Certification
This product is available with a manufacturers’ Typical Test Report. Note: All certification/inspection requirements must be stated at the
time of order placement.
Sizes and pipe connections 1" (FT14HC only), 1¼", 1½" and 2" screwed BSP and NPT.
Pressure / temperature limits See page 2 for the pressure / temperature limitations.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2009
Page 2 of 5
���
Temperature °C
��� FT14HC 1"
���
PN25 ��� Steam and
��� saturation
curve FT14 1¼"
��
�
� � �� �� �� ��
Pressure bar g
���
Temperature °C
���
The product should not be used in this region as damage to the internals may occur.
PMO Maximum operating pressure for saturated steam service 21 bar g 14 bar g
Designed for a maximum cold hydraulic test pressure of: 38 bar g 24 bar g
FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
Page 3 of 5
FT14HC
1"
4 FT14
1¼"
2
8
1
17
10 18
7
9
11 6 2 3 17 18 8 4
12
5
7 26
6
5
12
17 18 20 21 19
FT14-C FT14
1½" and 2"
Materials
No. Part Material
1" and 1¼" SG iron BS EN 1563 JS 1030
1 Body
1½" and 2" Cast iron DIN 1691 GG 25
Cover bolts 1" Steel BS 3692 Gr. 8.8
2 Cover bolts 1¼" Steel ASTM A193 B7
Cover bolts & nuts 1½" and 2" Steel BS 3692 Gr. 8.8
3 Cover gasket Reinforced exfoliated graphite
1" and 1¼" SG iron BS EN 1563 JS 1030
4 Cover
1½" and 2" Cast iron DIN 1961 GG 25
Valve seat 1" and 1¼" Stainless steel BS 970 431 S29
5
Main valve assembly with erosion deflector 1½" and 2" Stainless steel BS 3146 Part 2 ANC 2
Valve seat gasket 1" and 1¼" Stainless steel BS 1449 304 S11
6
Main valve assembly gasket 1½" and 2" Reinforced exfoliated graphite
Pivot frame assembly set screws 1" and 1¼" Stainless steel BS 4183 18/8
7 Bolts 1½" Stainless steel ISO 3506-2: A2-70
Main valve assembly bolts
Studs and nuts 2" Stainless steel BS 6105 A4-80
8 Ball float and lever Stainless steel BS 1449 304 S16
9 Support frame 1" and 1¼" Stainless steel BS 1449 304 S16
10 Pivot frame 1" and 1¼" Stainless steel BS 1449 304 S16
11 Pivot pin 1" and 1¼" Stainless steel
12 Erosion deflector Stainless steel BS 970 431 S29
17 Air vent assembly Stainless steel
18 Air vent seat gasket Stainless steel BS 1449 304 S11
19 SLR assembly Stainless steel BS 970 303 S21
20 SLR gasket Mild steel BS 1449 CS4
21 SLR seal Graphite
26 Inlet plate 1½" and 2" only Stainless steel BS 1449 304 S16
FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
Page 4 of 5
Capacities
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� ���
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Condensate kg / h
� ��� �
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� ���
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�
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��
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� ���
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�
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�
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��
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Additional cold water capacities from the thermostatic air vent under start-up conditions
Capacities shown above are based on condensate at saturation temperature. Under start-up conditions when the condensate is cold
the internal thermostatic air vent will be open and provides additional capacity to the main valve. The following table gives the minimum
additional cold water capacities from the air vent.
FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
Page 5 of 5
Steam lock
release assembly 2 Dowel 3 18 Air vent assembly
17
19 + 21
20
6 5 10 8
11 9 7 6 26 5 7 8
Main valve assembly Main valve assembly
with float (1½" and 2")
(1" and 1¼") (horizontal assembly shown)
FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2015
TI-S60-03
ST Issue 8
Fig 33
Cast Iron
Strainer
Description Sizes and pipe connections
The Fig 33 is a cast iron integrally flanged Y- type strainer. The DN15, DN20, DN25, DN32, DN40, DN50, DN65, DN80, DN100,
standard stainless steel screen in the DN15 to DN80 size range DN125, DN150 and DN200
has 0.8 mm perforations, in the DN100 to DN200 size range it has Standard available flanges: EN 1092 PN16, AS 2129 table F,
1.6 mm perforations. Optional mesh sizes are available as well ASME 150 (DN15 and DN20) and ASME 125 (DN25 to DN200).
as monel screens. The strainer cap can be drilled and tapped for
blowdown and drain valves if required.
Standards
This product fully complies with the requirements of the European
Pressure Equipment Directive 97 / 23 / EC.
Certification
This product is available with a manufacturer’s Typical Test Report.
Note: All certification / inspection requirements must be stated at the
time of order placement.
Optional extras
1.6 mm (DN15 to DN80)
Perforations
Stainless steel screen 3.0 mm (DN15 to DN200)
Mesh 40, 100, 200
0.8 mm (DN15 to DN80) 1
Perforations 1.6 mm (DN100 to DN200) 4
Monel screen
3.0 mm (DN15 to DN200)
Mesh 100
3
Blowdown or drain valve connections 2
The cap can be drilled to the following sizes to enable a blowdown
or drain valve to be fitted. DN15 to DN50
Strainer size Blowdown valve Drain valve
DN15 ¼ ¼"
DN20 and DN25 ½" ½"
DN32 and DN40 1" ¾"
DN50, DN65, DN80, DN100 and DN125 1¼" ¾"
DN150 and DN200 2" ¾"
C
200 B
1
100 Steam
saturation A
curve B 4
C
0
0 2 4 6 8 10 12 14 16
Pressure bar g
3
The product must not be used in this region.
A - A Flanged EN 1092 PN16 5
B - B Flanged AS 2129 Table F
C - C Flanged ASME 125 (including DN15, DN20 flanged ASME 150) 2 DN65 to DN200
Body design conditions PN16
PMA Maximum allowable pressure 16 bar g
TMA Maximum allowable temperature 300°C
Minimum allowable temperature
DN15 to DN50 -10°C Materials
DN65 to DN200 0°C No. Part Material
EN 1092 PN16 13 bar g 1 Body Cast iron DIN 1691 GG 20
Maximum operating pressure AS 2129 Table F 13 bar g
PMO Cap DN15 to DN50 SG iron DIN 1693 GG 25
for saturated steam service ASME 125 10 bar g 2
Cover DN65 to DN200 Cast iron DIN 1691 GG 20
ASME 150 10 bar g
TMO Maximum operating temperature 300°C 3 Cap gasket Reinforced exfoliated graphite
Minimum operating temperature 0°C 4 Strainer screen Austenitic stainless steel ASTM A240 316L
Designed for a maximum cold hydraulic test pressure of 24 bar g 5 Bolts Carbon steel BS 4169 Gr. 8.8
Kv values For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
Size DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100 DN125 DN150 DN200
Perforations 0.8, 1.6 and 3.0 mm 5 8 13 22 29 46 72 103 155 237 340 588
Mesh 40 and 100 5 8 13 22 29 46 72 103 155 237 340 588
Mesh 200 4 6 10 17 23 37 58 83 124 186 268 464
DN15 to DN50
4
3
2
B
C
Withdrawal
distance
Maintenance note:
Maintenance can be completed with the strainer in the pipeline. 5
Disposal
The product is recyclable. No ecological hazard is anticipated with
disposal of this product providing due care is taken. Recommended tightening torques
or
How to order
Example: 1 off DN25 Spirax Sarco Fig 33 strainer having EN 1092 Item Qty Size
mm Nm
PN16 flanged connections. The strainer must be supplied with a
stainless steel screen having 0.8 mm perforations. 1 DN15 36 M28 50 - 55
1 DN20 38 M32 60 - 66
1 DN25 50 M42 100 - 110
2
1 DN32 46 M56 150 - 165
1 DN40 50 M60 170 - 185
1 DN50 60 M72 190 - 210
8 DN65 19 M12 x 40 20 - 24
8 DN80 19 M12 x 40 30 - 35
8 DN100 24 M16 x 50 70 - 77
5
8 DN125 24 M16 x 50 80 - 88
8 DN150 30 M20 x 60 100 - 110
12 DN200 30 M20 x 70 90 - 100
TI-P339-07
CMGT Issue 3
VIM20
Vortex Insertion Flowmeter
Description
The VIM20 Vortex Insertion Flowmeter utilises three primary sensing elements to measure the mass flowrate of steam, liquids and
gases:
- Vortex shedding velocity sensor - RTD temperature sensor - Solid-state pressure transducer
Principle of operation
Vortex flowmeters measure the flow of liquid, gas and steam by detecting the frequency at which vortices are alternately shed from a
bluff body. According to proven laws of physics, the frequency at which the vortices are alternately shed is directly proportional to the
flow velocity.
Insertion vortex flowmeters measure flow by detecting the local velocity at a strategically located position within the pipe. The VIM20
detects the frequency at which vortices are alternately shed from the bluff body located within the sensor head.
The VIM20 uses the local velocity, along with other parameters, such as fluid type, pipe size and Reynolds number to calculate the
average pipe velocity, and consequently, the volumetric flowrate.
Compliance
- Electromagnetic Compatibility Directive
Flow
- Low Voltage Directive
- ATEX Directive
Page 1 of 11
Approvals
Class I, Division 1, Groups B, C and D
II 2 G Ex db IIB +H2 T6 T2 Gb
S Temp.
II 2 D Ex tb IIIB T85 °C Db
ATEX (optional)
II 2 G Ex db IIB +H2 85 °C 405 °C Gb
H Temp.
II 2 D Ex tb IIIB T85 °C Db
Ex d IIB + H2 T6 Gb
IECEx (optional)
Ex tb IIIB T85 °C Db, Ta = - 40 °C to + 60 °C
Sizes
Insertion style mounting permits installation in any pipe DN80 (3") and greater.
Technical data
316L stainless steel, plus:
• DuPont Teflon ® based thread sealant on models with pressure transducer
Wetted materials
• DuPont Teflon ® packing on standard temperature models with packing gland
• Graphite based packing on high temperature models with packing gland
Any gas, liquid or steam compatible with 316L stainless steel and other listed wetted materials.
Application
Not recommended for multi-phase fluids
Page 2 of 11 TI-P339-07
CMGT Issue 3
VIM20 Vortex Insertion Flowmeter
Technical data (continued)
Style connection Connection rating
Packing gland and 2" ASME B16.5 Class 150 or 2" EN1092-1 PN16
Permanent retractor 2" ASME B16.5 Class 300 or 2" EN1092-1 PN40
AC option - 100 to 240 Vac, 50 / 60 Hz line power, 5 W maximum (multiple outputs)
Analogue 4 - 20 mA
Volumetric or Loop powered One analogue, one totalizer pulse, HART® , scaled frequency
Output signals mass output
Performance specifications
Accuracy Mass flowrate accuracy for gas and steam based on 50 - 100% of pressure range
Process variables Liquids Gas and steam Repeatability Stability over 12 months
Mass flowrate ± 1.5% of rate ± 2.0% of rate ± 0.2% of rate ± 0.2% of rate
Temperature ± 1.0 °C (± 2.0 °F) ± 1.0 °C (± 2.0 °F) ± 0.1 °C (± 0.2 °F) ± 0.5 °C (± 0.9 °F)
TI-P339-07 Page 3 of 11
CMGT Issue 3
VIM20 Vortex Insertion Flowmeter
Dimensions and weights (approximate) in mm and inches
Compression fitting models Weight (approximate) in kg and lbs
127 mm C S E
(5")
135 mm 81 mm kg lbs kg lbs kg lbs
(5.31") (3.19")
¾" NPT CNPT 5.7 13 6.2 14 6.7 15
conduit entry
C150, C16 6.8 15 7.3 16 7.8 17
Electronics enclosure
C300, 7.8 17 8.3 18 8.8 19
C40
Pressure transducer housing
(not present on VIM20 V, VT) C600, 8.2 18 8.7 19 9.2 20
C63
Orientation lever
Add 5 kg (11 lb) for remote electronics
102 mm
(4")
Compression fitting
2" male NPT
2", DN50 mounting flange
Stem
C S E
Compact Length Standard Length Extended Length
VIM20 V and VT A B (max.) A B (max.) A B (max.)
Compression fitting, Male NPT 549 21.6 249 9.8 965 38 665 26.2 1 270 50 970 38.2
Compression fitting, 150 Ib, PN16 549 21.6 277 10.9 965 38 693 27.3 1 270 50 998 39.3
Compression fitting, 300 Ib, PN40 549 21.6 274 10.8 965 38 691 27.2 1 270 50 996 39.2
Compression fitting, 600 Ib, PN63 549 21.6 264 10.4 965 38 681 26.8 1 270 50 986 38.8
C S E
Compact Length Standard Length Extended Length
VIM20 VTP A B (max.) A B (max.) A B (max.)
Compression fitting, Male NPT 625 24.6 249 9.8 1041 41 685 26.2 1 346 53 970 38.2
Compression fitting, 150 Ib, PN16 625 24.6 277 10.9 1041 41 693 27.3 1 346 53 998 39.3
Compression fitting, 300 Ib, PN40 625 24.6 274 10.8 1041 41 691 27.2 1 346 53 996 39.2
Compression fitting, 600 Ib, PN63 625 24.6 264 10.4 1041 41 681 26.8 1 346 53 986 38.8
Page 4 of 11 TI-P339-07
CMGT Issue 3
VIM20 Vortex Insertion Flowmeter
Dimensions and weights (approximate) in mm and inches
Packing gland models - Please note that a removable retractor can be used with these models
203 mm Weight (approximate) in kg and lbs
(8")
135 mm 81 mm S E
(5.31") (3.19")
kg lbs kg lbs
¾" NPT conduit entry
PNPT 7.1 16 7.6 17
Electronics enclosure P150, P16 9.4 21 9.9 22
P300, P40 11.3 25 11.8 26
Pressure transducer housing
(not present on VIM20 V, VT) Add 5 kg (11 lb) for remote electronics
Orientation Lever
Stem
A
Stem clamp
Packing gland
S E
VIM20 Standard Length Extended Length
V, VT and VTP
A B (max.) A B (max.)
Packing gland, Male NPT 1 029 40.5 546 21.5 1 334 52.5 851 33.5
Packing gland, 150 Ib, PN16 1 029 40.5 536 21.1 1 334 52.5 841 33.1
Packing gland, 300 Ib, PN40 1 029 40.5 536 21.1 1 334 52.5 841 33.1
TI-P339-07 Page 5 of 11
CMGT Issue 3
VIM20 Vortex Insertion Flowmeter
Dimensions and weights (approximate) in mm and inches
Packing gland models with permanent retractor
203 mm 203 mm 135 mm 81 mm
(8") (8") (5.31") (3.19")
Stem
Packing gland
Retractor
handle
2" male NPT
2", DN50 mounting flange
B
Vortex sensor head
P150R PNPTR
P16R
P300R
P40R
P600R
P63R
Dimensions (approximate) in mm and inches
VIM20 S
Standard Length
E
Extended Length
V, VT and VTP mm
A
inches mm
B (max.)
inches mm
A
inches mm
B (max.)
inches
with permanent retractor
Packing gland, Male NPT 1 029 40.5 546 21.5 1 334 52.5 851 33.5
Packing gland, 150 Ib, PN16 1 029 40.5 536 21.1 1 334 52.5 841 33.1
Packing gland, 300 Ib, PN40 1 029 40.5 536 21.1 1 334 52.5 841 33.1
Packing gland, 600 Ib, PN63 1 029 40.5 536 21.1 1 334 52.5 841 33.1
Page 6 of 11 TI-P339-07
CMGT Issue 3
VIM20 Vortex Insertion Flowmeter
Typical Imperial
Typical Metric flowrates - VIM20 flowrates are
on page 8
Air (nm3 / h) at 20 °C
TI-P339-07 Page 7 of 11
CMGT Issue 3
VIM20 Vortex Insertion Flowmeter
Typical Metric
Typical Imperial flowrates - VIM20 flowrates are
on page 7
Air (SCFM) at 70 °F
Page 8 of 11 TI-P339-07
CMGT Issue 3
VIM20 Vortex Insertion Flowmeter
Water flowrates
m3 / hr GPM
Size
Minimum Maximum Minimum Maximum
80 mm 3" 5.2 157 20.6 618
150 mm 6" 20.4 614 81.3 2 437
Sizing considerations
Straight run piping requirements Upstream Downstream
One 90 ° elbow before the flowmeter 10 D 5D
Two 90 ° elbows before the flowmeter 15 D 5D
Two 90 ° elbows out of plane before the flowmeter 25 D 5D
- Site selection
The flow measurement location should be selected to minimize turbulence and swirl. The extent of these flow disturbances
depends upon the piping configuration. Valves, elbows, pumps, and other piping components may add disturbances to the flow.
- Hot-tap compatibility
With the removable or permanent retractor assembly the VIM20 is ‘hot-tappable’ and can be installed and removed without
shutting down the process. An isolation valve with a pipe mounting kit is used to isolate the flowmeter from the process.
Accessories
Removable Retractor
For models without a permanent retractor, one removable retractor must be used if the process pressure is >3.4 bar g (50 psi g).
Removable retractor
Removable retractor options
Extended length removable retractor – For use with extended length probes
TI-P339-07 Page 9 of 11
CMGT Issue 3
VIM20 Vortex Insertion Flowmeter
How to order Selection:
Suffix Grey =
Category Description
code Standard
Electronics Velocity, external RTD temperature input, external 4 - 20 mA pressure input VETEP V
Energy options, velocity, temperature and external 4 - 20 mA pressure input VTEPEM
Energy options, velocity, external RTD temperature input, external 4 - 20 mA pressure input VETEPEM
Standard length S
Extended length E
Remote electronics NEMA 4X, IP66 25' cable with display R25
Remote electronics NEMA 4X, IP66 50' cable with display R50
50' (15.2 m) Armored cable with glands VT, VTP meter only A50P
12-36 Vdc, 25 mA. 1 W max, required on loop powered meters, 1HL only DL
Power
supply
12-36 Vdc, 300 mA, 9 W max. – use with 1H, 1M, 1B, 3H, 3M, 3B DH DL
100-240 Vac, 50 / 60 Hz line power, 5 W max – use with 1H, 1M, 1B, 3H, 3M, 3B AC
Loop powered option - one analogue output (4-20 mA),one alarm, one pulse, HART®, DL input power only 1HL
One analogue output (4-20 mA), one alarm, one pulse, HART® Communication Protocol, DH or AC option only 1H
Output
One analogue output (4-20 mA), one alarm, one pulse, MODBUS Communication Protocol, DH or AC option only 1M
signal
Inclusive of the One analogue output (4-20 mA), one alarm, one pulse, BACnet Communication Protocol, DH or AC option only 1B 1HL
scaled
frequency
Three analogue outputs (4-20 mA), three alarms, one pulse, HART® (VT, VTP only), DH or AC option only 3H
output
Three analogue outputs (4-20 mA), three alarms, one pulse, MODBUS (VT, VTP only), DH or AC option only 3M
Three analogue outputs (4-20 mA), three alarms, one pulse, BACnet (VT, VTP only), DH or AC option only 3B
Page 10 of 11 TI-P339-07
CMGT Issue 3
VIM20 Vortex Insertion Flowmeter
How to order Selection:
Process temperature -200 to 260 °C (-330 to 500 °F)
Standard temperature Add note below this line: S
Process
*Where ATEX is required the lower temperature is further limited to -40°C (-40°F) S
temperature
High temperature Process temperature 260 °C to 400 °C (500 °F to 750 °F) H
No pressure sensor P0
Maximum 100 bar a 1 500 psi a Proof 175 bar a 2 500 psi a P5
Compression, 2" NPT CNPT Packing gland, 2" NPT, retractor (use with E probe) PNPTR-E
Compression, 2" ASME 150 flange C150 Packing gland, 2" DN150 flange, retractor P150R
Compression, DN50 PN16 flange C16 Packing gland, 2" DN150 flange, retractor (E probe) P150R-E
Compression, 2" ASME 300 flange C300 Packing gland, DN50 PN16 flange, retractor P16R
Compression, DN50 PN40 flange C40 Packing gland, DN50 PN16 flange, retractor (E probe) P16R-E
Compression, 2" ASME 600 flange C600 Packing gland, 2" DN300 flange, retractor P300R
Compression, DN50 PN63 flange C63 Packing gland, 2" DN300 flange, retractor (E probe) P300R-E
Process
connections
PNPTR
Packing gland*, 2" NPT PNPT Packing gland, DN50 PN40 flange, retractor P40R
Packing gland*, 2" ASME 150 flange P150 Packing gland, DN50 PN40 flange, retractor (E probe) P40R-E
Packing gland*, DN50 PN16 flange P16 Packing gland, 2" DN600 flange, retractor P600R
Packing gland*, 2" ASME 300 flange P300 Packing gland, 2" DN600 flange, retractor (E probe) P600R-E
Packing gland*, DN50 PN40 flange P40 Packing gland, DN50 PN63 flange, retractor P63R
Packing gland, 2" NPT, retractor PNPTR Packing gland, DN50 PN63 flange, retractor (E probe) P63R-E
* One removable retractor must be ordered if the process pressure is >3.4 bar g (50 psi g).
How to order example: 1 off Spirax Sarco VIM20 - V - S - L - D - DL - 1HL - S - P0 - PNPTR - S - vortex insertion flowmeter.
TI-P339-07 Page 11 of 11
CMGT Issue 3
VIM20 Vortex Insertion Flowmeter
TI-P134-50
ST Issue 5
Certification
These products are available with a Typical Test Report. E C
The DCV3 is also available with certification to EN 10204 3.1.
Note: All certification / inspection requirements must be stated Steam
at the time of order placement. saturation
curve
Sizes and pipe connections D
DN15, DN20, DN25, DN32, DN40, DN50, DN65, DN80 and DN100
Suitable for installation between BS 10 Tables 'E' and 'H',
EN 1092 PN6, PN10, PN16, PN25 and PN40; Pressure bar g
JIS 5, JIS 10, JIS 16, JIS 20 flanges with the following exceptions:-
DN40, DN50, DN80 and DN100 - will not fit between JIS 5 flanges
DN65 and DN80 - will not fit between BS 10 'E' flanges. The product must not be used in this region.
A- B -D DCV3 High temperature spring and without spring.
Materials E - C -D DCV2 and DCV3 with standard spring.
No. Part Material
Please note: The figures displayed are only relevant when a metal-
DCV2 Ferritic stainless steel WS 1.4313 to-metal seat is used. If Viton or EPDM seats are used the product
1 Body
DCV3 Austenitic stainless steel WS 1.4581 is restricted to the limits of the seat material chosen.
2 Disc Austenitic stainless steel BS 1449 316 S11 Body design conditions PN40
3 Spring retainer Austenitic stainless steel BS 1449 316 S11 PMA Maximum allowable pressure 40 bar g @ 50°C
Standard spring Austenitic stainless steel BS 2056 316 S42 TMA Maximum allowable temperature 400°C @ 31.2 bar g
4 Heavy duty spring Austenitic stainless steel BS 2056 316 S42 DCV2 -60°C
Minimum allowable temperature
High temp. spring Nickel alloy Nimonic 90 DCV3 -10°C
Note: Special testing to allow lower temperture operation can be Maximum operating
PMO (metal-to-metal seat) pressure
provided at extra cost. Consult Spirax Sarco 40 bar g @ 50°C
Standard spring 300°C @ 33.3 bar g
Operation Heavy duty spring 300°C @ 33.3 bar g
Disc check valves are opened by the pressure of the fluid and
closed by the spring as soon as the flow ceases and before the Maximum High
reverse flow occurs. TMO operating temperature DCV3 only 400°C @ 31.2 bar g
temperature spring
Without DCV2 300°C @ 33.3 bar g
spring DCV3 400°C @ 31.2 bar g
Minimum operating temperature DCV2 -60°C
Note: For lower operating
Open Closed temperatures consult Spirax Sarco DCV3 -10°C
Viton seat -15°C to +250°C
Temperature limits
EPDM seat -50°C to +150°C
Designed for a maximum cold hydraulic test pressure of 60 bar g
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2008
Dimensions / weights (approximate) in mm and kg
Size A B C D E F Weight
DN15 60.0 43 38 16.0 29.0 15 0.13
DN20 69.5 53 45 19.0 35.7 20 0.19
DN25 80.5 63 55 22.0 44.0 25 0.32
DN32 90.5 75 68 28.0 54.5 32 0.55
A
DN40 101.0 85 79 31.5 65.5 40 0.74
DN50 115.0 95 93 40.0 77.0 50 1.25
DN65 142.0 115 113 46.0 97.5 65 1.87
DN80 154.0 133 128 50.0 111.5 80 2.42
DN100 184.0 154 148 60.0 130.0 100 3.81
Kv values
DN 15 20 25 32 40 50 65 80 100
Kv 4.4 6.8 10.8 17 26 43 60 80 113
For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
�� ��
�� �� � in accordance with the direction of flow
�� � ��
�
�
arrow indicating correct fluid flow *
�� � direction. When fitted with a spring
� �� � they can be installed in any plane.
�� �
�
When supplied without a spring they
� ��� � must be fitted in a vertical flow line with
� ��
the flow from bottom-to-top. *
�� � The 'cam' design of the body allows
� � the various flange types to be
���
� � accommodated. The body is rotated
��� ��� to touch the flange joint bolts ensuring
that the valve is centred in the pipeline.
� ���
��� ��� * Note: Flanges, bolts (or studs), nuts and joint gaskets are to be
��� provided by the installer. Disc check valves are non-maintainable
���� ���� ���� ��� ��� ��� � (no spares are available). Disc check valves are not suitable for use
where heavily pulsating flow exists, such as close to a compressor.
Pressure loss in bar
Various options are denoted by a marking on the valve body:-
Pressure loss diagram with open valve at 20°C. The values 'N' – High temperature spring – Standard metal disc
indicated are applicable to spring loaded valves with horizontal 'W' – Without spring – Standard metal disc
flow. With vertical flow, insignificant deviations occur only within 'H' – Heavy duty spring – Standard metal disc
the range of partial opening. 'V' – Standard spring – Viton soft faced disc
The curves given in the chart are valid for water at 20°C. To 'E' – Standard spring – EPDM soft faced disc
determine the pressure for other fluids the equivalent water volume 'WV' – Without spring – Viton soft faced disc
flowrate must be calculated and used in the graph. 'WE' – Without spring – EPDM soft faced disc
'HV' – Heavy duty spring – Viton soft faced disc
Vw = xV 'HE' – Heavy duty spring – EPDM soft faced disc
1000 'T' – Valves tested to DIN 3230 part 3, B03
Where: Vw = Equivalent water volume flow in l / s or m³/h No identification indicates a standard spring with a metal disc.
= Density of fluid kg/m³
Disposal
V = Volume of fluid l/s or m³/h If a product which contains a Viton component has been subjected
to a temperature approaching 315°C or higher, then it may have
Pressure loss information for steam, compressed air and gases is decomposed and formed hydrofluoric acid. Avoid skin contact and
available from Spirax Sarco. inhalation of any fumes as the acid will cause deep skin burns and
damage to the respiratory system. Viton must be disposed of in a
How to order recognised manner as stated in the Installation and Maintenance
Example: 1 off Spirax Sarco DN50, DCV3 austenitic stainless steel Instructions (IM-P134-07). No other ecological hazard is anticipated
disc check valve for fitting between EN 1092 PN25 flanges. with the disposal of this product providing due care is taken.
������
The M750 has Modbus RTU protocol using RS485 serial
communications.
Up to two 'Option Pods' can be fitted to the M750 to provide the
following functions:
- An isolated 4 - 20 mA retransmission pod.
- A pod with two normally-open relays. �� ��
It is possible to have one or two relay pods, but only one 4 - 20 mA
retransmission pod. The Option Pods can be selected to operate ��� ������
on Process Variable (Rate), or Total.
Technical data
See overleaf. ��������������
Weight
230 grams (0.5 lbs)
�������������� ����������
�� �� ����
������� ������� �������
�������������������������� ����
�������
����
�������
����
�������
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2006
Technical data (at 20°C)
90-264 Vac 50 /60 Hz
Power supply 90-253 Vac 50 /60 Hz for compliance with LVD and UL
BS EN 61010-1 for connection to an installation over-voltage Category II supply (Pollution degree 2)
Power consumption 10 VA (worst case)
500 V
Isolation (tested to)
Supply to I /O 3 750 V
Relay supply BS EN 61010-1 for connection to an installation over-voltage Category II supply (Pollution degree 2)
IP rating IP65 (front panel only)
Ambient operating temperature -30 to +60°C (-22°F to +140°F)
Ambient storage -50 to +85°C (-58°F to +185°F)
Environmental
Ambient humidity 10 to 90% RH
EMC: Emissions and immunity BS EN 61326
Safety BS EN 61010-1
Communications
RS485 Modbus communications The M750 has Modbus RTU protocol with RS485 serial communications as standard.
Physical layer 4 wire or 2 wire half duplex RS485
Protocol Modbus RTU format
Isolation 500 Vac
Maximum fan out 32 units (this can be increased with repeaters)
Termination standard RS485
Option pods
The M750 has interchangeable output pods that are automatically recognised by the unit. The dual relay pod has two independent mains
rated relays that can be configured for high or low alarms or pulse output. The isolated re -transmission pod provides 0-10 mA, 0-20
mA or 4-20 mA active or passive outputs.
TI-S13-27
CH Issue 11
Description
The SV60 is a range of full lift flanged safety valves suitable for use on steam, inert industrial gas and water services. Please contact
Spirax Sarco for suitability of any other media.
Available types
Model and material Bonnet and cap configuration
Open type easing lever
SV604 Carbon steel Closed bonnet Sealed cap
SV607 SG iron Packed easing lever
Open bonnet Open type easing lever
Applications
The SV60 is suitable for the protection of steam boilers, pipelines, pressure vessels, compressors and receivers and most general process
industry applications.
Certification
A manufacturers' Typical Test Report is provided as standard for each valve which will include valve set and hydraulic test pressure. Also
available on request is material certification in accordance with EN 10204 3.1.
Standards and approvals
The SV60 carries the mark and complies with the requirements of the European Pressure Equipment Directive 97 / 23 / EC falling within
Category 4 for Group 2 gases.
Seat tightness to ANSI / API STD 527-1992.
Lloyds Register (LR) type approval - Certificate number 01 / 00125 (E2).
The SV604 (PN flanged) is approved by the TÜV to AD-Merkblatt A2, AD-Merkblatt A4, TRD 421, Vd TÜV 100, 100 / 4.
Sizes and end connections Inlet sizes: DN20, DN25, DN32, DN40, DN50, DN65, DN80, DN100, DN125 and DN150.
Valve type Inlet connection Outlet connection
PN16 (DN65 to DN150 only) PN16
SV607
PN25 PN16
PN40 PN16
SV604
ANSI 300 ANSI 150
Standard PN flanges are to EN 1092 and ANSI 300 to EN 1759-1.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2008
Page 2 of 7
Temperature °C
���
SV604 PN40 inlet ���
���
Steam
��� saturation
curve
���
� �� �� �� ��
Pressure bar g
���
��� This product must not be
Temperature °C
���
SV607 PN16 inlet ���
Steam
��� saturation
curve
�
���
� � � �� ��
Pressure bar g
SV604 PN40
Body design conditions
SV607 PN16 or PN25
Size Saturated steam Air Water
DN20 x DN32 29 bar g 40 bar g 40 bar g
DN25 x DN40 29 bar g 40 bar g 40 bar g
DN32 x DN50 29 bar g 40 bar g 40 bar g
DN40 x DN65 29 bar g 40 bar g 40 bar g
SV604 PN40 DN50 x DN80 29 bar g 40 bar g 40 bar g
DN65 x DN100 29 bar g 32 bar g 32 bar g
DN80 x DN125 29 bar g 32 bar g 32 bar g
DN100 x DN150 25 bar g 25 bar g 25 bar g
DN125 x DN200 20 bar g 20 bar g 20 bar g
DN150 x DN250 16 bar g 16 bar g 16 bar g
Set pressure range maximum
DN20 x DN32 22.5 bar g 25 bar g 25 bar g
DN25 x DN40 22.5 bar g 25 bar g 25 bar g
DN32 x DN50 22.5 bar g 25 bar g 25 bar g
DN40 x DN65 22.5 bar g 25 bar g 25 bar g
PN25 DN50 x DN80 22.5 bar g 25 bar g 25 bar g
DN65 x DN100 22.5 bar g 25 bar g 25 bar g
DN80 x DN125 22.5 bar g 25 bar g 25 bar g
SV607 DN100 x DN150 22.5 bar g 25 bar g 25 bar g
DN125 x DN200 20 bar g 20 bar g 20 bar g
DN150 x DN250 16 bar g 16 bar g 16 bar g
DN65 x DN100 14.6 bar g 16 bar g 16 bar g
DN80 x DN125 14.6 bar g 16 bar g 16 bar g
PN16 DN100 x DN150 14.6 bar g 16 bar g 16 bar g
DN125 x DN200 14.6 bar g 16 bar g 16 bar g
DN150 x DN250 14.6 bar g 16 bar g 16 bar g
Set pressure range minimum SV604 and SV607 0.2 bar g
SV604 400°C
Maximum
Temperature SV607 350°C
Minimum SV604 and SV607 -10°C
Steam 5%
Performance data Overpressure
Liquids and gas 10%
Steam and gas 10%
Blowdown limit
Liquids 20%
Backpressure limit 10% of set pressure
SV604 60 bar g
Designed for a maximum inlet
PN25 38 bar g
cold hydraulic test pressure of: SV607
PN16 24 bar g
32 31 30
4 26, 27 4
17 19, 20
4 29
14 28
15
18 16
18
34
6 35
Sealed cap
9
3
Packed easing lever
12
11
7
22 10
33
13
21
23 5
8
36 2
1
Materials
No. Part Material SV607 / SV604
1 Body SG iron / carbon steel GJS-400-18LT / 1.0619 + N
2 Seat Stainless steel DN20 - DN100 1.4057 or for DN125 - DN150 ANC2
3 Bonnet SG iron / carbon steel GJS-400-18LT / 1.0619 + N
4 Cap SG iron GJS-400-15
Stainless steel, DN20 - DN100 1.4021 or for
5 Disc
hardened 47-52 HRC (Hardened Rockwell 'C' Scale) DN125 - DN150 CA15
Standard Chrome-vanadium alloy steel
6 Spring
For temperatures above 230°C Tungsten alloy steel
7 Guide plate SG iron GJS-400-15
8 Skirt Stainless steel DN20 - DN100 1.4301 or for DN125 - DN150 1.4308
9 Stem Stainless steel 1.4021
10 Body bolts Steel CK35
* 11 Spring plate Carbon steel C45E
* 12 Bearing ring (DN80 to DN150 only) Stainless steel 1.4021
13 Spacer Stainless steel 1.4021
14 Adjustment screw Stainless steel 1.4021
15 Lock-nut Zinc plated carbon steel
16 Screw Zinc plated steel
17 Collar Zinc plated carbon steel
18 Lever SG iron GJS-400-15
19 Cross pin Zinc plated carbon steel
20 Circlip Spring steel
21 Disc pin Spring steel DIN 7343, A304
22 Collets Stainless steel 1.4021
23 Stem ball Stainless steel
26 Collar pin Zinc plated carbon steel
27 Collar circlip Spring stainless steel
28 Packed lever spindle Stainless steel ASTM A276 431
29 Lifting fork Carbon steel
30 Gland packing Graphite
31 Gland Stainless steel ASTM A276 304
32 Gland nut Carbon steel
33 Guide plate gaskets (2 off) Reinforced exfoliated graphite
34 Sealed cap gasket Universal SA
35 Packed lever cap gasket Universal SA
36 Body drain plug ½ BSP Steel
* Note: The spring plate (11) and bearing ring design (12) varies according to the valve size and set pressure.
Table 1 - SV60 flow capacity for dry saturated steam in kilogrammes per hour (kg / h)
(calculated at 10% overpressure. In accordance with EN 150 4126)
Valve size DN in /out 20 / 32 25 / 40 32 / 50 40 / 65 50 / 80 65 / 100 80 / 125 100 / 150 125 / 200 150 / 250
Flow area (mm²) 230 445 740 1140 1979 2734 4185 6504 8659 12272
Table 2 - SV60 flow capacity for air - normal m3/ h at 0°C and 1013 mbar
(calculated in accordance with AD-MERKBLATT A2 and TRD 421)
Valve size DN in /out 20 /32 25/40 32 /50 40 /65 50 /80 65 /100 80 /125 100 /150 125 /200 150 /250
Orifice (mm) 17.0 23.8 30.6 38.0 50.1 59.0 73.0 91.0 105 125
Flow area (mm²) 230 445 740 1 140 1 979 2 734 4 185 6 504 8 659 12 272
w (P > 4 bar) 0.78 0.86 0.76 0.68 0.64 0.71 0.66 0.70 0.72 0.73
Valve size DN in / out 20 /32 25/40 32 /50 40 /65 50 /80 65 /100 80 /125 100 /150 125 /200 150 /250
Orifice (mm) 17.0 23.8 30.6 38.0 50.1 59.0 73.0 91.0 105 125
Flow area (mm²) 230 445 740 1140 1979 2734 4185 6504 8659 12272
w 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Installation note:
The safety valve should always be fitted with the centre line of
the spring housing vertically above the valve.
Open bonnet valves are recommended for all steam boiler
applications.
Standards
The product fully complies with the requirements of the Pressure
Equipment Directive 97 /23 /EC.
Certification
A certificate of conformity is available as standard for this product.
A calibration certificate is available by special order at extra cost.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2006
Dimensions /weights (approximate) in mm and kg
Gauge Ring syphon U' syphon
Weight Weight
A B C D Weight E F G H Syphon Cock J K L Syphon Cock
100 29 137 22 A /F 0.43 321 35 80 116 0.94 0.21 167.5 61.5 136.5 0.59 0.21
A B J
Ring syphon
G F Gauge cock
K
C E
L
'U' syphon
Gauge
H
D
How to order
Example: 1 off Spirax Sarco " pressure gauge with a pressure range of 0 - 10 bar and having screwed BSP connections.
Spare parts
There are no spare parts available for Spirax Sarco pressure gauges.
Typical uses of a 'U' syphon and gauge
Vertical pipe
Horizontal pipe
(where no headroom
exists)
Side of vessel
Top of vessel
200
150
Steam 4
100 saturation
50 curve
0
0 2 4 6 8 10 12 14 16
Pressure bar g
The product must not be used in this region.
1
0.9
0.8
0.7
C
0.6
Safety information, installation and maintenance
For full details see the Installation and Maintenance Instructions 0.5
(IM-P019-05) supplied with the product. 25 30 40 50 100 200 300 400 500
Installation note: Dp (mm Hg)
The VB14 vacuum breaker must be installed in a vertical position
with the system connection at the bottom. On steam systems, the How to order
vacuum breaker should be installed at the highest point in the Example: 1 off Spirax Sarco ½" VB14 vacuum breaker having
system where it will not be flooded with condensate. screwed BSP connections.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification. © Copyright 2005
VB21
Description
The VB21 is a small purpose designed vacuum breaker for general
purpose applications on condensing vapour (steam) or liquid systems.
Certification
This product is available with material certification to EN 10204 2.2
for body and cap as standard. 1
Sizes and pipe connections
½" (system connection) screwed BSP or NPT.
1" (air inlet connection) screwed BSP or NPT. 5
Pressure / temperature limits 2
400
Temperature °C
300
200
Steam
100 saturation
curve
0
0 5 10 15 20 25 4
Pressure bar g
The product must not be used in this region.
B 2
Flow dm3 /s
1
C 0.9
0.8
0.7
�
���
��� Steam
saturation
��� curve
� � � � �
�
� �� �� �� �� �� ��
Pressure bar g
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Dimensions / weights (approximate) in mm and kg Spare parts
The spare parts available are shown in solid outline. Parts drawn in
Weight broken line are not supplied as spares.
Size A A1 B C D E
Scrd /SW /BW Flgd Available spares
½" DN15 95 150 94 64 17 37 1.4 2.9 Capsule and seat assembly set 2, 3, 17, 18
¾" DN20 95 150 94 64 19 37 1.4 3.5 Strainer screen (packet of 3) 5
1" DN25 95 160 94 64 23 37 1.5 4.1 Set of cover gaskets (packet of 3) 7
9*
(not an available spare)
C
17
A
2
A1
B 18
5
D
AVC32 Carbon Steel Air Vent for Steam Systems TI-P123-15 ST Issue 5
Page 1 of 3
TI-P133-58
ST Issue 4
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Page 2 of 3
14 12 21 18 11 4 9, 20 18
23
8
16
6, 7, 22
15
3
2
1
5
19
Materials
No. Part Material
M10Si2 ISO Zinc plated carbon steel ASTM A105
1 Body M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
M10Si2 ISO Zinc plated carbon steel ASTM A105
2 Cap M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
3 Ball Stainless steel AISI 316
4 Stem Stainless steel AISI 316
5 Seat Carbon / graphite reinforced PTFE PDR 0.8
6 Stem seal Reinforced PTFE antistatic
M10Si2 ISO
Zinc plated carbon steel SAE 1010
7 Separator M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
8 Belleville washer Stainless steel AISI 301
M10Si2 ISO
Zinc plated carbon steel SAE 1010
9 Nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
10 Name-plate - DN (Not shown) Stainless steel AISI 430
M10Si2 ISO
Zinc plated carbon steel SAE 1010
11 Stem nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
12 Lever M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
13 Name-plate (Not shown) Stainless steel AISI 430
14 Grip Vinyl
M10Si2 ISO
Zinc plated carbon steel Grade 5
15 Bolts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
16 Nuts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
17 Studs M10Si4 ISO Stainless steel AISI 316
Note: Item 17 can not be shown as it is only applicable to welded versions
M10Si2 ISO
Zinc plated carbon steel SAE 12L 14
18 Stop screw M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
19 Body/cap gasket 'O' ring EPDM geothermal
20 Nut locker Stainless steel AISI 316
M10Si2 ISO
Zinc plated carbon steel SAE 1010
21 Lockable handle M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
22 Stem seal PEEK
23 Lock-plate Stainless steel AISI 316
B2, B3
C2,
C3
D1, ØE
D2 22
D
6 6
A, A1
A2, A3
A: Scrd and BW
A1: SW
A2: Flanged ANSI 150
A3: Flanged PN40
B2: Scrd, BW and SW
B3: Flanged PN40 and ANSI 150
C2: Scrd, BW and SW
C3: Flanged PN40 and ANSI 150
D: Scrd, BW and SW
D1: Flanged ANSI 150
D2: Flanged PN40
E: All versions 19 5 5 19
TI-P137-18
ST Issue 3
BSA6T shown
Description
A range of sealed, in-line stop valves having twin ply bellows as standard throughout the range. These valves have been designed for
use on steam, gas, liquid, condensate and water systems.
The standard BSAT range comes complete with throttling plug and locking device.
The alternative BSA range has a flat disc.
The Tables on page 2 clearly display the available sizes, pipeline connections and available options for the standard and alternative
ranges.
Standards
The product fully complies with the requirements of the European Pressure Equipment Directive 97 / 23 / EC and carries the mark when
so required.
Certification
The BSA1 and BSA1T is available with a manufacturer's Typical Test Report.
The BSA2, BSA2T, BSA3 and BSA3T is available with certification to EN 10204 3.1. Note: All certification / inspection requirements must
be stated at the time of order placement.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2008
Page 2 of 10
DN15 • • • • • • • • • •
DN20 • • • • • • • • • •
DN25 • • • • • • • • • •
Optional DN32 • • • • • •
R-PTFE
DN40 • • • • • • • • • •
soft
seat DN50 • • • • • • • • • •
DN65 • • • • • •
DN80 • • • • • • • • • •
DN100 • • • • • • • • • •
DN125 • •
Optional DN150 • • •
balancing
disc DN200 • • • • • • •
DN250 •
Dimensions /weights
(approximate) in mm and kg
Weight
A B C BSA1
Size BSA1T BSA3 BSA3 BSA3 BSA6T
PN JIS / KS JIS / KS ANSI ANSI BSA2 (DIN) (ANSI) ANSI 300 BSA64T
10K 20K 150 300 BSA2T ANSI 150 JIS/KS 20K PN40
Seat leakage
Disc to seat shut-off conforms to EN 12266-1 Rate 1 leakage and ISO 5208 Rate A. Disc to seat shut-off for BSA3 (ANSI) conforms to
API 598 no leakage.
To convert Kv to volume flowrate in m³ / h:- Note: The maximum recommended differential pressure in
throttling function:
= Kv x P DN15 - DN80 2.0 bar
Where: DN100 - DN125 1.5 bar
= Volume flow in cubic m/h DN150 1.0 bar
P = Pressure drop in bar DN200 - DN250 0.8 bar
If the BSAT is used above these quoted figures, increased noise
and vibration may be experienced.
The graphs below show handwheel rotation and flow characteristic with water at 20°C:
Kvr values
� �
�
�
�
� �
� �
� �
� � � � � � � �
Handwheel rotations Handwheel rotations
Kvr values
�
� ��
�
�
�
� �
� � � � � � � � � � � �
Handwheel rotations Handwheel rotations
Kvr values
��
��
��
��
��
� ��
� �
� � � � � � � ��� � � � � � � � ���
Handwheel rotations Handwheel rotations
Kvr values
��
�� ��
��
��
��
� �
� � � � ��� � � � � � ��
Handwheel rotations Handwheel rotations
Kvr values
���
��� ���
���
��
��
� �
� � � � � � ��� � � � � �
Handwheel rotations Handwheel rotations
���
Kvr values
Kvr values
���
���
���
���
� �
� � � � � ��� � � � � ���
Handwheel rotations Handwheel rotations
���
��
% Flow
��� ��
��
� ��
� � � � � ����
�
Handwheel rotations � �� �� �� �� ���
% Handwheel rotations
Materials for the BSA1T, BSA2T, BSA3T and BSA1, BSA2, BSA3
BSA1T BSA2T BSA3T and BSA3
No. Part and and
BSA1 BSA2 DIN ANSI
Cast iron SG iron Cast steel Cast steel
1 Body
EN-GJS-250 EN-GJS-400-18-LT 1.0619+N (GSC 25N) ASTM A 216 WCB
Steel (DN15 - DN80) Forged steel (DN15- DN80)
SG iron DIN 17243 C 22.8 ASTM A 105
2 Bonnet
EN-GJS-400-18-LT Steel (DN100 - DN200) Cast steel (DN100- DN200)
1.0619+N (GSC 25N) ASTM A 216 WCB
3 Seat Stainless steel AISI 420
Metal Stainless steel DIN 17440 X30 Cr13
4 Disc Disc Stainless steel DIN 17440 X30 Cr13
Soft seat
Insert R-PTFE 25% carbon filled
5 Bellows Stainless steel DIN 17440 X6 Cr Ni Ti 1810
6 Stem Stainless steel AISI 420
7 Handwheel Pressed steel BS 1449 CR4
8 Stem packing Graphite
Bonnet studs Steel DIN 17420 24 Cr Mo 5 Steel ASTM A 193 B7
9 Bonnet nuts Steel DIN 17420 Ck 35 Steel ASTM A 192 2 H
Bonnet bolts Steel DIN 931 Gr. 5.6
10 Body / bonnet gasket Graphite laminated with stainless steel insert
DN15 - DN80 Steel M8 x 14 mm BS 3692 Gr. 8.8
Locking
11 screw DN100 - DN150 Steel M8 x 20 mm BS 3692 Gr. 8.8
DN200 - DN250 Steel M12 x 20 mm BS 3692 Gr. 8.8
8
9
11
2
5
10
1
DN150
shown
Stroke
limiter
Handwheel BSAT BSAT
nut
11
8
9
10
1
3 4
Temperature °C
A
���
A - A Flanged JIS / KS 10K
Steam B - B Flanged PN16
��� saturation
curve
A B
�
� � � � � �� �� �� ��
Pressure bar g
��� ���
Steam Steam
��� ��� saturation
saturation
curve curve
� �
� � � � � �� �� �� �� � � �� �� �� ��
Pressure bar g Pressure bar g
Body design conditions PN16 PN25
PMA - Maximum allowable pressure 16 bar g 25 bar g
TMA - Maximum allowable temperature 350°C 350°C
PMO - Maximum operating pressure for saturated steam service 14.7 bar g 22.3 bar g
Soft seat 230°C 230°C
TMO - Maximum operating temperature
Metal seat 350°C 350°C
Minimum operating temperature -10°C -10°C
Designed for a maximum cold hydraulic test pressure of: 24 bar g 38 bar g
Temperature °C
��� ���
��� ���
Steam Steam
��� saturation ��� saturation
curve curve
� �
� � �� �� �� �� � � �� �� �� �� �� �� ��
Pressure bar g Pressure bar g
Body design conditions PN25, DN200 PN40, DN15 - DN150
PMA - Maximum allowable pressure 25 bar g 40 bar g
TMA - Maximum allowable temperature 400°C 400°C
PMO - Maximum operating pressure for saturated steam service 23.2 bar g * 30.4 bar g
Soft seat 230°C 230°C
TMO - Maximum operating temperature
Metal seat 400°C 400°C
Minimum operating temperature -10°C -10°C
Designed for a maximum cold hydraulic test pressure of: 38 bar g 60 bar g
* Maximum operating pressure is limited to 27 bar g for the soft seat version only
Body design conditions ANSI 150 ANSI 300 JIS /KS 20K
PMA - Maximum allowable pressure 19.6 bar g 51 bar g 34 bar g
TMA - Maximum allowable temperature 425°C 425°C 425°C
PMO - Maximum operating pressure for saturated steam service 14 bar g *41.6 bar g *30.7 bar g
Soft seat 230°C 230°C 230°C
TMO - Maximum operating temperature
Metal seat 425°C 425°C 425°C
Minimum operating temperature 0°C 0°C 0°C
Designed for a maximum cold hydraulic test pressure of: 31 bar g 77 bar g 50 bar g
* Maximum operating pressure is limited to 27 bar g for the soft seat version only
���
Temperature °C
���
���
Steam
��� saturation
curve
�
���
� �� �� �� ��
Pressure bar g
How to order
Example: 1 off DN25 Spirax Sarco type BSA2T bellows sealed stop valve, flanged PN16 or PN25.
Note: Should the differential pressure exceed those listed against the respective sizes in the table below, then please ensure balancing
discs are specified for use in the valves (see illustration overleaf).
Spare parts
The spare parts are shown in heavy outline. Parts drawn in broken
line are not supplied as spares.
Available spares
Body/bonnet gasket and stem packing 10, 8 (2 off)
Stem and bellows assembly (state if BSAT or BSA) 6, 5
Disc (and optional disc where fitted) -
state full description of the valve 4
BSAT 6
shown
10
5
10
TI-P133-58
ST Issue 4
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Page 2 of 3
14 12 21 18 11 4 9, 20 18
23
8
16
6, 7, 22
15
3
2
1
5
19
Materials
No. Part Material
M10Si2 ISO Zinc plated carbon steel ASTM A105
1 Body M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
M10Si2 ISO Zinc plated carbon steel ASTM A105
2 Cap M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
3 Ball Stainless steel AISI 316
4 Stem Stainless steel AISI 316
5 Seat Carbon / graphite reinforced PTFE PDR 0.8
6 Stem seal Reinforced PTFE antistatic
M10Si2 ISO
Zinc plated carbon steel SAE 1010
7 Separator M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
8 Belleville washer Stainless steel AISI 301
M10Si2 ISO
Zinc plated carbon steel SAE 1010
9 Nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
10 Name-plate - DN (Not shown) Stainless steel AISI 430
M10Si2 ISO
Zinc plated carbon steel SAE 1010
11 Stem nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
12 Lever M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
13 Name-plate (Not shown) Stainless steel AISI 430
14 Grip Vinyl
M10Si2 ISO
Zinc plated carbon steel Grade 5
15 Bolts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
16 Nuts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
17 Studs M10Si4 ISO Stainless steel AISI 316
Note: Item 17 can not be shown as it is only applicable to welded versions
M10Si2 ISO
Zinc plated carbon steel SAE 12L 14
18 Stop screw M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
19 Body/cap gasket 'O' ring EPDM geothermal
20 Nut locker Stainless steel AISI 316
M10Si2 ISO
Zinc plated carbon steel SAE 1010
21 Lockable handle M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
22 Stem seal PEEK
23 Lock-plate Stainless steel AISI 316
B2, B3
C2,
C3
D1, ØE
D2 22
D
6 6
A, A1
A2, A3
A: Scrd and BW
A1: SW
A2: Flanged ANSI 150
A3: Flanged PN40
B2: Scrd, BW and SW
B3: Flanged PN40 and ANSI 150
C2: Scrd, BW and SW
C3: Flanged PN40 and ANSI 150
D: Scrd, BW and SW
D1: Flanged ANSI 150
D2: Flanged PN40
E: All versions 19 5 5 19
Standards
This product fully complies with the requirements of the European
Pressure Equipment Directive 97 / 23 / EC.
Certification
This product is available with a manufacturers' Typical Test Report.
Note: All certification / inspection requirements must be stated at
the time of order placement. 4
Sizes and pipe connections
½", ¾", 1", 1¼", 1½", 2", 2½" and 3" screwed BSP or NPT.
Optional extras
Strainer screens 1
Perforations 1.6, 3 mm
Stainless steel screen
Mesh 40, 100, 200
Perforations 0.8, 3 mm
Monel
Mesh 100 3
Blowdown or drain valve connections. 2
The cap can be drilled to the following sizes to enable a blowdown
or drain valve to be fitted.
Strainer size Blowdown valve Drain valve
Size 2½" and 3"
½" ¼" ¼"
¾" and 1" ½" ½"
1¼" and 1½" 1" ¾"
2" to 3" 1¼" ¾"
��� 4
���
Steam 1
��� saturation
�� curve
�
� � �� �� �� ��
Pressure bar g
The product must not be used in this region.
3
2
Body design conditions PN25 6
PMA Maximum allowable pressure 25 bar g @ 120°C 5
TMA Maximum allowable temperature 260°C @ 19.5 bar g
Minimum allowable temperature -10°C Materials
No. Part Material
Maximum operating pressure
PMO 21 bar g 1 Body SG iron DIN 1693 GGG 40
for saturated steam service
TMO Maximum operating temperature 260°C @ 19.5 bar g 2 Cap SG iron DIN 1693 GGG 40
3 Cap gasket Reinforced exfoliated graphite
½" to 2" -10°C
Minimum operating temperature 4 Strainer screen Stainless steel 316L
2½" and 3" 0°C
Note: For lower operating temperatures consult Spirax Sarco 5 Bolt Carbon steel BS 3692 Gr. 8.8
Designed for a maximum cold hydraulic test pressure of 38 bar g 6 Washer Carbon steel BS 4320 TI Form A
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Kv values For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
Size ½" ¾" 1" 1¼" 1½" 2" 2½" 3"
Perforations 0.8, 1.6 and 3 mm 3.6 11 15.5 26 41 68 82 115
Mesh 40 and 100 3.6 11 15.5 26 41 68 82 115
Mesh 200 3.6 9 13.0 21 35 55 66 93
Withdrawal
distance
D
Warning:
The strainer cap gasket contains a thin stainless steel support ring,
which may cause physical injury if it is not handled and disposed
of carefully.
Installation note:
The strainer should be installed in the direction of flow, as indicated
on the body. On applications involving steam or gases the pocket
should be in the horizontal plane. On liquid systems the pocket Size 2½" and 3"
should point downwards. Suitable isolation valves must be installed
to allow for safe maintenance and trap replacement.
3
Maintenance note:
Maintenance can be completed with the strainer in the pipeline. 4
Disposal:
The product is recyclable. No ecological hazard is anticipated with
disposal of this product providing due care is taken.
6
How to order
Example: 1 off Spirax Sarco 2" Fig 12 SG iron strainer, screwed BSP, 5
with stainless steel screen having 0.8 mm perforations.
TI-S02-27
ST Issue 8
FT14HC
1"
FT14
1¼"
FT14-C
FT14
1½" and 2"
Description
The FT14 and FT14HC are iron bodied ball float steam traps having stainless steel working internals and integral automatic air venting
facility. These traps are supplied with horizontal screwed connections only and can be maintained without disturbing the pipework. The
flow direction is as indicated on the valve body.
Available types
FT14 Standard 1¼", 1½" and 2"
High capacity (1" only) - As standard the FT14HC is available Note: These ball float steam traps are available with
FT14HC with flow direction in either left-to-right or right-to-left direction. either 4.5, 10 or 14 bar internals (PMX).
Please state preference when placing an order.
Capsule
The BP99/32 capsule which is used in the FT14 and FT14HC ball float steam traps is suitable for use on 150°C superheat @ 0 bar g
and 50°C superheat @ 32 bar g.
Optional extras will only be supplied if specified at the point of order
A manually adjustable needle valve (designated 'C' on the nomenclature i.e. FT14-C) can be fitted to the trap. This option provides a
steam lock release (SLR) feature in addition to the standard air vent. For further information please consult Spirax Sarco.
The top of the cover can be drilled and tapped up to " BSP or NPT for the purpose of fitting a balance line.
The bottom of the cover can be drilled and tapped " BSP or NPT for the purpose of fitting a drain cock.
Standards
This product fully complies with the requirements of the European Pressure Equipment Directive 97/23/EC.
Certification
This product is available with a manufacturers’ Typical Test Report. Note: All certification/inspection requirements must be stated at the
time of order placement.
Sizes and pipe connections 1" (FT14HC only), 1¼", 1½" and 2" screwed BSP and NPT.
Pressure / temperature limits See page 2 for the pressure / temperature limitations.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2009
Page 2 of 5
���
Temperature °C
��� FT14HC 1"
���
PN25 ��� Steam and
��� saturation
curve FT14 1¼"
��
�
� � �� �� �� ��
Pressure bar g
���
Temperature °C
���
The product should not be used in this region as damage to the internals may occur.
PMO Maximum operating pressure for saturated steam service 21 bar g 14 bar g
Designed for a maximum cold hydraulic test pressure of: 38 bar g 24 bar g
FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
Page 3 of 5
FT14HC
1"
4 FT14
1¼"
2
8
1
17
10 18
7
9
11 6 2 3 17 18 8 4
12
5
7 26
6
5
12
17 18 20 21 19
FT14-C FT14
1½" and 2"
Materials
No. Part Material
1" and 1¼" SG iron BS EN 1563 JS 1030
1 Body
1½" and 2" Cast iron DIN 1691 GG 25
Cover bolts 1" Steel BS 3692 Gr. 8.8
2 Cover bolts 1¼" Steel ASTM A193 B7
Cover bolts & nuts 1½" and 2" Steel BS 3692 Gr. 8.8
3 Cover gasket Reinforced exfoliated graphite
1" and 1¼" SG iron BS EN 1563 JS 1030
4 Cover
1½" and 2" Cast iron DIN 1961 GG 25
Valve seat 1" and 1¼" Stainless steel BS 970 431 S29
5
Main valve assembly with erosion deflector 1½" and 2" Stainless steel BS 3146 Part 2 ANC 2
Valve seat gasket 1" and 1¼" Stainless steel BS 1449 304 S11
6
Main valve assembly gasket 1½" and 2" Reinforced exfoliated graphite
Pivot frame assembly set screws 1" and 1¼" Stainless steel BS 4183 18/8
7 Bolts 1½" Stainless steel ISO 3506-2: A2-70
Main valve assembly bolts
Studs and nuts 2" Stainless steel BS 6105 A4-80
8 Ball float and lever Stainless steel BS 1449 304 S16
9 Support frame 1" and 1¼" Stainless steel BS 1449 304 S16
10 Pivot frame 1" and 1¼" Stainless steel BS 1449 304 S16
11 Pivot pin 1" and 1¼" Stainless steel
12 Erosion deflector Stainless steel BS 970 431 S29
17 Air vent assembly Stainless steel
18 Air vent seat gasket Stainless steel BS 1449 304 S11
19 SLR assembly Stainless steel BS 970 303 S21
20 SLR gasket Mild steel BS 1449 CS4
21 SLR seal Graphite
26 Inlet plate 1½" and 2" only Stainless steel BS 1449 304 S16
FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
Page 4 of 5
Capacities
�� ���
�� ���
�� ���
� ���
� ��� ��
� ��� � ����
���
���
� ���
� ���
� ��� ���
� ���
�� ���
� ���
�
���
� ���
���
Condensate kg / h
� ��� �
��
���
� ���
�����
�
����
� ��
���
��
��
���
� ���
�� ��� � ���
��� ��� � ���
��� ��
��
�� ��
��� ����
���
��� ���
��
���
���
�
���
���
� ���
�� �
�
���
��� � ���
� ����
�� ���
� � �� ���
�� �
���
��� ��
���
��
����
���
� ���
� ���
���
���
��� ��� ��� ��� ��� ��� � � � � � � � � � �� ��
Additional cold water capacities from the thermostatic air vent under start-up conditions
Capacities shown above are based on condensate at saturation temperature. Under start-up conditions when the condensate is cold
the internal thermostatic air vent will be open and provides additional capacity to the main valve. The following table gives the minimum
additional cold water capacities from the air vent.
FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
Page 5 of 5
Steam lock
release assembly 2 Dowel 3 18 Air vent assembly
17
19 + 21
20
6 5 10 8
11 9 7 6 26 5 7 8
Main valve assembly Main valve assembly
with float (1½" and 2")
(1" and 1¼") (horizontal assembly shown)
FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
TI-P029-01
ST Issue 7
200
150
100 Steam
saturation
50 curve
0
0 2 4 6 8 10 12 14 16
Pressure bar g Materials
The product must not be used in this region. No. Part Material
1 Body Bronze EN 1982 CC491K
Body design conditions PN16
2 Cone Brass BS 2874 CZ 114
PMA Maximum allowable pressure 16 bar g @ 180°C
3 Cap Brass EN 12165 CW617N
TMA Maximum allowable temperature 250°C @ 8 bar g
4* Spring Stainless steel BS 2056 302 S26
Minimum allowable temperature -29°C
* Not illustrated
PMO Maximum operating pressure 14 bar g
for saturated steam service
Kv values
TMO Maximum operating temperature 250°C @ 8 bar g
Size ½" ¾" 1" 1¼" 1½" 2" 3"
Minimum operating temperature 0°C
Kv 1.9 4.3 8.5 11.9 18.8 30.8 68.4
Note: For lower operating temperatures consult Spirax Sarco.
Designed for a maximum cold hydraulic test pressure of 28 bar g For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
Disposal
This product is recyclable. No ecological hazard is anticipated with
the disposal of this product, providing due care is taken.
Spare parts
B There are no spare parts available for this product.
C
How to order
Example: 1 off Spirax Sarco 1¼" LCV1 lift check valve having
screwed BSP connections.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification. © Copyright 2005
;ϬϲͿWZ^ĨŽƌ&ĞĞĚdĂŶŬ
TI-P023-26
ST Issue 9
A
performance of the separator.
Standards ���
This product fully complies with the requirements of the European
Pressure Equipment Directive 97 /23 /EC. ���
Certification
This product is available with a manufacturers' Typical Test Report. �
A B D
Note: All certification / inspection requirements must be stated at ���
the time of order placement. � � �� �� �� ��
Pressure bar g
Sizes and pipe connections The product must not be used in this region.
DN40, DN50, DN65, DN80, DN100, DN125, DN150 and DN200.
Flanged EN 1092 PN16 and PN25 with screwed BSP drain. A -A Flanged JIS 10K
Flanged JIS /KS 10K with screwed BSP drain. B-B Flanged EN 1092 PN16
Flanged JIS /KS 20K with screwed BSP drain - DN40 , DN50, DN65 B - C - D Flanged EN 1092 PN25 and JIS 20K
and DN200 only. Note: S13 flanged type separators may be supplied with a lower
pressure rating than that cast into the body. Reference should be
Materials made to the appropriate operating chart to determine the actual
product limitations.
No. Part Material Body design conditions PN25
PMA Maximum allowable pressure 25 bar g @ 100°C
TMA Maximum allowable temperature 350°C @ 14 bar g
1 Body SG iron DIN 1693 GGG40
ASTM A395 Minimum allowable temperature -10°C
Maximum operating JIS/KS 10K 12.3 bar g
PMO pressure for saturated PN16 13.7 bar g
2 Plug Carbon steel 1.0460 (C22.8) steam service PN25 and JIS/KS 20K 21.3 bar g
TMO Maximum operating temperature 350°C @ 14 bar g
Minimum operating temperature -10°C
3 Gasket Reinforced exfoliated graphite
Note: For lower operating temperatures consult Spirax Sarco
JIS/KS 10K 20.4 bar g
Designed for a maximum cold
4 Drain reducing bush Forged carbon steel ASTM A105 PN16 24.0 bar g
hydraulic test pressure of:
PN25 and JIS/KS 20K 37.5 bar g
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Dimensions, weight and volumes Recommended tightening torques
(approximate) in mm, kg and litres
or
Size A B C D E F G Weight Volume Item Size Nm
mm
DN40 111 156 89 365 ½" 1" 94 14 1.6
DN40 46 A /F M56 150 - 165
DN50 146 205 117 456 ½" 1" 98 25 3.2
DN50 46 A /F M56 150 - 165
DN65 178 249 146 406 ¾" 1½" 98 28 4.6
DN65 46 A /F M56 150 - 165
DN80 178 252 152 483 1" 1½" 98 36 6.5
DN80 60 A /F M72 190 - 210
DN100 223 315 197 692 1" 1½" 118 60 13.5 2
DN100 60 A /F M72 190 - 210
DN125 226 397 381 706 1" 1½" 121 128 38.5 DN125 60 A /F M72 190 - 210
DN150 226 397 381 706 1" 1½" 121 130 42.5 DN150 60 A /F M72 190 - 210
DN200 308 502 426 762 1½" 1½" 140 190 68.0 DN200 60 A /F M72 190 - 210
2 Inspection opening
G Drain E
D C
How to order
Example: 1 off DN50 Spirax Sarco S13 separator with SG iron body having flanged EN 1092 PN16 connections.
TI-P133-58
ST Issue 4
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Page 2 of 3
14 12 21 18 11 4 9, 20 18
23
8
16
6, 7, 22
15
3
2
1
5
19
Materials
No. Part Material
M10Si2 ISO Zinc plated carbon steel ASTM A105
1 Body M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
M10Si2 ISO Zinc plated carbon steel ASTM A105
2 Cap M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
3 Ball Stainless steel AISI 316
4 Stem Stainless steel AISI 316
5 Seat Carbon / graphite reinforced PTFE PDR 0.8
6 Stem seal Reinforced PTFE antistatic
M10Si2 ISO
Zinc plated carbon steel SAE 1010
7 Separator M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
8 Belleville washer Stainless steel AISI 301
M10Si2 ISO
Zinc plated carbon steel SAE 1010
9 Nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
10 Name-plate - DN (Not shown) Stainless steel AISI 430
M10Si2 ISO
Zinc plated carbon steel SAE 1010
11 Stem nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
12 Lever M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
13 Name-plate (Not shown) Stainless steel AISI 430
14 Grip Vinyl
M10Si2 ISO
Zinc plated carbon steel Grade 5
15 Bolts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
16 Nuts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
17 Studs M10Si4 ISO Stainless steel AISI 316
Note: Item 17 can not be shown as it is only applicable to welded versions
M10Si2 ISO
Zinc plated carbon steel SAE 12L 14
18 Stop screw M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
19 Body/cap gasket 'O' ring EPDM geothermal
20 Nut locker Stainless steel AISI 316
M10Si2 ISO
Zinc plated carbon steel SAE 1010
21 Lockable handle M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
22 Stem seal PEEK
23 Lock-plate Stainless steel AISI 316
B2, B3
C2,
C3
D1, ØE
D2 22
D
6 6
A, A1
A2, A3
A: Scrd and BW
A1: SW
A2: Flanged ANSI 150
A3: Flanged PN40
B2: Scrd, BW and SW
B3: Flanged PN40 and ANSI 150
C2: Scrd, BW and SW
C3: Flanged PN40 and ANSI 150
D: Scrd, BW and SW
D1: Flanged ANSI 150
D2: Flanged PN40
E: All versions 19 5 5 19
Standards
This product fully complies with the requirements of the European
Pressure Equipment Directive 97 / 23 / EC.
Certification
This product is available with a manufacturers' Typical Test Report.
Note: All certification / inspection requirements must be stated at
the time of order placement. 4
Sizes and pipe connections
½", ¾", 1", 1¼", 1½", 2", 2½" and 3" screwed BSP or NPT.
Optional extras
Strainer screens 1
Perforations 1.6, 3 mm
Stainless steel screen
Mesh 40, 100, 200
Perforations 0.8, 3 mm
Monel
Mesh 100 3
Blowdown or drain valve connections. 2
The cap can be drilled to the following sizes to enable a blowdown
or drain valve to be fitted.
Strainer size Blowdown valve Drain valve
Size 2½" and 3"
½" ¼" ¼"
¾" and 1" ½" ½"
1¼" and 1½" 1" ¾"
2" to 3" 1¼" ¾"
��� 4
���
Steam 1
��� saturation
�� curve
�
� � �� �� �� ��
Pressure bar g
The product must not be used in this region.
3
2
Body design conditions PN25 6
PMA Maximum allowable pressure 25 bar g @ 120°C 5
TMA Maximum allowable temperature 260°C @ 19.5 bar g
Minimum allowable temperature -10°C Materials
No. Part Material
Maximum operating pressure
PMO 21 bar g 1 Body SG iron DIN 1693 GGG 40
for saturated steam service
TMO Maximum operating temperature 260°C @ 19.5 bar g 2 Cap SG iron DIN 1693 GGG 40
3 Cap gasket Reinforced exfoliated graphite
½" to 2" -10°C
Minimum operating temperature 4 Strainer screen Stainless steel 316L
2½" and 3" 0°C
Note: For lower operating temperatures consult Spirax Sarco 5 Bolt Carbon steel BS 3692 Gr. 8.8
Designed for a maximum cold hydraulic test pressure of 38 bar g 6 Washer Carbon steel BS 4320 TI Form A
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Kv values For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
Size ½" ¾" 1" 1¼" 1½" 2" 2½" 3"
Perforations 0.8, 1.6 and 3 mm 3.6 11 15.5 26 41 68 82 115
Mesh 40 and 100 3.6 11 15.5 26 41 68 82 115
Mesh 200 3.6 9 13.0 21 35 55 66 93
Withdrawal
distance
D
Warning:
The strainer cap gasket contains a thin stainless steel support ring,
which may cause physical injury if it is not handled and disposed
of carefully.
Installation note:
The strainer should be installed in the direction of flow, as indicated
on the body. On applications involving steam or gases the pocket
should be in the horizontal plane. On liquid systems the pocket Size 2½" and 3"
should point downwards. Suitable isolation valves must be installed
to allow for safe maintenance and trap replacement.
3
Maintenance note:
Maintenance can be completed with the strainer in the pipeline. 4
Disposal:
The product is recyclable. No ecological hazard is anticipated with
disposal of this product providing due care is taken.
6
How to order
Example: 1 off Spirax Sarco 2" Fig 12 SG iron strainer, screwed BSP, 5
with stainless steel screen having 0.8 mm perforations.
TI-S02-27
ST Issue 8
FT14HC
1"
FT14
1¼"
FT14-C
FT14
1½" and 2"
Description
The FT14 and FT14HC are iron bodied ball float steam traps having stainless steel working internals and integral automatic air venting
facility. These traps are supplied with horizontal screwed connections only and can be maintained without disturbing the pipework. The
flow direction is as indicated on the valve body.
Available types
FT14 Standard 1¼", 1½" and 2"
High capacity (1" only) - As standard the FT14HC is available Note: These ball float steam traps are available with
FT14HC with flow direction in either left-to-right or right-to-left direction. either 4.5, 10 or 14 bar internals (PMX).
Please state preference when placing an order.
Capsule
The BP99/32 capsule which is used in the FT14 and FT14HC ball float steam traps is suitable for use on 150°C superheat @ 0 bar g
and 50°C superheat @ 32 bar g.
Optional extras will only be supplied if specified at the point of order
A manually adjustable needle valve (designated 'C' on the nomenclature i.e. FT14-C) can be fitted to the trap. This option provides a
steam lock release (SLR) feature in addition to the standard air vent. For further information please consult Spirax Sarco.
The top of the cover can be drilled and tapped up to " BSP or NPT for the purpose of fitting a balance line.
The bottom of the cover can be drilled and tapped " BSP or NPT for the purpose of fitting a drain cock.
Standards
This product fully complies with the requirements of the European Pressure Equipment Directive 97/23/EC.
Certification
This product is available with a manufacturers’ Typical Test Report. Note: All certification/inspection requirements must be stated at the
time of order placement.
Sizes and pipe connections 1" (FT14HC only), 1¼", 1½" and 2" screwed BSP and NPT.
Pressure / temperature limits See page 2 for the pressure / temperature limitations.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2009
Page 2 of 5
���
Temperature °C
��� FT14HC 1"
���
PN25 ��� Steam and
��� saturation
curve FT14 1¼"
��
�
� � �� �� �� ��
Pressure bar g
���
Temperature °C
���
The product should not be used in this region as damage to the internals may occur.
PMO Maximum operating pressure for saturated steam service 21 bar g 14 bar g
Designed for a maximum cold hydraulic test pressure of: 38 bar g 24 bar g
FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
Page 3 of 5
FT14HC
1"
4 FT14
1¼"
2
8
1
17
10 18
7
9
11 6 2 3 17 18 8 4
12
5
7 26
6
5
12
17 18 20 21 19
FT14-C FT14
1½" and 2"
Materials
No. Part Material
1" and 1¼" SG iron BS EN 1563 JS 1030
1 Body
1½" and 2" Cast iron DIN 1691 GG 25
Cover bolts 1" Steel BS 3692 Gr. 8.8
2 Cover bolts 1¼" Steel ASTM A193 B7
Cover bolts & nuts 1½" and 2" Steel BS 3692 Gr. 8.8
3 Cover gasket Reinforced exfoliated graphite
1" and 1¼" SG iron BS EN 1563 JS 1030
4 Cover
1½" and 2" Cast iron DIN 1961 GG 25
Valve seat 1" and 1¼" Stainless steel BS 970 431 S29
5
Main valve assembly with erosion deflector 1½" and 2" Stainless steel BS 3146 Part 2 ANC 2
Valve seat gasket 1" and 1¼" Stainless steel BS 1449 304 S11
6
Main valve assembly gasket 1½" and 2" Reinforced exfoliated graphite
Pivot frame assembly set screws 1" and 1¼" Stainless steel BS 4183 18/8
7 Bolts 1½" Stainless steel ISO 3506-2: A2-70
Main valve assembly bolts
Studs and nuts 2" Stainless steel BS 6105 A4-80
8 Ball float and lever Stainless steel BS 1449 304 S16
9 Support frame 1" and 1¼" Stainless steel BS 1449 304 S16
10 Pivot frame 1" and 1¼" Stainless steel BS 1449 304 S16
11 Pivot pin 1" and 1¼" Stainless steel
12 Erosion deflector Stainless steel BS 970 431 S29
17 Air vent assembly Stainless steel
18 Air vent seat gasket Stainless steel BS 1449 304 S11
19 SLR assembly Stainless steel BS 970 303 S21
20 SLR gasket Mild steel BS 1449 CS4
21 SLR seal Graphite
26 Inlet plate 1½" and 2" only Stainless steel BS 1449 304 S16
FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
Page 4 of 5
Capacities
�� ���
�� ���
�� ���
� ���
� ��� ��
� ��� � ����
���
���
� ���
� ���
� ��� ���
� ���
�� ���
� ���
�
���
� ���
���
Condensate kg / h
� ��� �
��
���
� ���
�����
�
����
� ��
���
��
��
���
� ���
�� ��� � ���
��� ��� � ���
��� ��
��
�� ��
��� ����
���
��� ���
��
���
���
�
���
���
� ���
�� �
�
���
��� � ���
� ����
�� ���
� � �� ���
�� �
���
��� ��
���
��
����
���
� ���
� ���
���
���
��� ��� ��� ��� ��� ��� � � � � � � � � � �� ��
Additional cold water capacities from the thermostatic air vent under start-up conditions
Capacities shown above are based on condensate at saturation temperature. Under start-up conditions when the condensate is cold
the internal thermostatic air vent will be open and provides additional capacity to the main valve. The following table gives the minimum
additional cold water capacities from the air vent.
FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
Page 5 of 5
Steam lock
release assembly 2 Dowel 3 18 Air vent assembly
17
19 + 21
20
6 5 10 8
11 9 7 6 26 5 7 8
Main valve assembly Main valve assembly
with float (1½" and 2")
(1" and 1¼") (horizontal assembly shown)
FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
TI-P601-18
ST Issue 4
B
300
E C
200
Steam
100 saturation
curve D
0
0 20 10 30 40 50
Pressure bar g Certification
This product must not be used in this region. The product is available with certification to EN 10204 3.1.B for
body as standard.
A-B-D High temperature spring and without spring
E-C-D Standard spring
Standards
Materials Designed and manufactured in accordance with BS 7438.
No.Part Material Standard shut-off
1 Body Austenitic stainless steel ASTM A351 CF3M Standard valves conform to DIN 3230 BN2.
2 Seat Austenitic stainless steel ASTM A351 CF3M Soft seated versions meet DIN 3230 BN1 and DIN 3230 BO1
provided a differential pressure exists.
3 Disc Austenitic stainless steel BS 1449 316 S11
Standard spring Austenitic stainless steel BS 2056 316 S42 Operation
4 Heavy duty spring Austenitic stainless steel BS 2056 316 S42 Disc check valves are opened by the pressure of the fluid and
closed by the spring as soon as the flow ceases and before the
High temp. spring Nickel alloy Nimonic 90 reverse flow occurs.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification. © Copyright 2004
Kv values Pressure loss diagram
Size ½" ¾" 1" 20
5
Kv 4.4 7.5 12 4
For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156 10 3
Water flowrate in Vw m³ /h
Opening pressures in mbar
25 25 25 2
➔ 22.5 22.5 22.5 ½" 0.5
20 20 20 0.4
➔
Where lower opening pressures are required, valves without springs 1 0.3
can be installed in vertical pipes with bottom-to-top flow.
Without spring 0.7 0.2
0.6
➔
3 2.5 4 0.5
0.01 0.02 0.05 0.1 0.2 0.5 1
Dimensions / weight (approximate) in mm and kg Pressure loss in bar
A A B
Size Socket weld Screwed A /F Weight Pressure loss diagram with open valve at 20°C. The values indicated
are applicable to spring loaded valves with horizontal flow. With
½" 50 51 34 0.2 vertical flow, insignificant deviations occur only within the range of
¾" 55 57 41 0.3 partial opening.
The curves given in the chart are valid for water at 20°C. To
1" 67 68 50 0.5 determine the pressure for other fluids the equivalent water volume
flowrate must be calculated and used in the graph.
➤ ➤ r
Ö 1000
A
Vw = xV
➤
Disposal
If a product which contains a Viton component has been subjected
to a temperature approaching 315°C or higher, then it may have
decomposed and formed hydrofluoric acid. Avoid skin contact
and inhalation of any fumes as the acid will cause deep skin
burns and damage to the respiratory system. Viton must be
How to order disposed of in a recognised manner as stated in the Installation
Example: 1 off Spirax Sarco DCV41 in an austenitic stainless steel and Maintenance Instructions (IM-P601-19). No other ecological
body fitted with a Viton soft seat, having ½" screwed BSP hazard is anticipated with the disposal of this product providing
connections and complete with certification to EN 10204 3.1.B for due care is taken.
the body.
TI-S60-03
ST Issue 8
Fig 33
Cast Iron
Strainer
Description Sizes and pipe connections
The Fig 33 is a cast iron integrally flanged Y- type strainer. The DN15, DN20, DN25, DN32, DN40, DN50, DN65, DN80, DN100,
standard stainless steel screen in the DN15 to DN80 size range DN125, DN150 and DN200
has 0.8 mm perforations, in the DN100 to DN200 size range it has Standard available flanges: EN 1092 PN16, AS 2129 table F,
1.6 mm perforations. Optional mesh sizes are available as well ASME 150 (DN15 and DN20) and ASME 125 (DN25 to DN200).
as monel screens. The strainer cap can be drilled and tapped for
blowdown and drain valves if required.
Standards
This product fully complies with the requirements of the European
Pressure Equipment Directive 97 / 23 / EC.
Certification
This product is available with a manufacturer’s Typical Test Report.
Note: All certification / inspection requirements must be stated at the
time of order placement.
Optional extras
1.6 mm (DN15 to DN80)
Perforations
Stainless steel screen 3.0 mm (DN15 to DN200)
Mesh 40, 100, 200
0.8 mm (DN15 to DN80) 1
Perforations 1.6 mm (DN100 to DN200) 4
Monel screen
3.0 mm (DN15 to DN200)
Mesh 100
3
Blowdown or drain valve connections 2
The cap can be drilled to the following sizes to enable a blowdown
or drain valve to be fitted. DN15 to DN50
Strainer size Blowdown valve Drain valve
DN15 ¼ ¼"
DN20 and DN25 ½" ½"
DN32 and DN40 1" ¾"
DN50, DN65, DN80, DN100 and DN125 1¼" ¾"
DN150 and DN200 2" ¾"
C
200 B
1
100 Steam
saturation A
curve B 4
C
0
0 2 4 6 8 10 12 14 16
Pressure bar g
3
The product must not be used in this region.
A - A Flanged EN 1092 PN16 5
B - B Flanged AS 2129 Table F
C - C Flanged ASME 125 (including DN15, DN20 flanged ASME 150) 2 DN65 to DN200
Body design conditions PN16
PMA Maximum allowable pressure 16 bar g
TMA Maximum allowable temperature 300°C
Minimum allowable temperature
DN15 to DN50 -10°C Materials
DN65 to DN200 0°C No. Part Material
EN 1092 PN16 13 bar g 1 Body Cast iron DIN 1691 GG 20
Maximum operating pressure AS 2129 Table F 13 bar g
PMO Cap DN15 to DN50 SG iron DIN 1693 GG 25
for saturated steam service ASME 125 10 bar g 2
Cover DN65 to DN200 Cast iron DIN 1691 GG 20
ASME 150 10 bar g
TMO Maximum operating temperature 300°C 3 Cap gasket Reinforced exfoliated graphite
Minimum operating temperature 0°C 4 Strainer screen Austenitic stainless steel ASTM A240 316L
Designed for a maximum cold hydraulic test pressure of 24 bar g 5 Bolts Carbon steel BS 4169 Gr. 8.8
Kv values For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
Size DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100 DN125 DN150 DN200
Perforations 0.8, 1.6 and 3.0 mm 5 8 13 22 29 46 72 103 155 237 340 588
Mesh 40 and 100 5 8 13 22 29 46 72 103 155 237 340 588
Mesh 200 4 6 10 17 23 37 58 83 124 186 268 464
DN15 to DN50
4
3
2
B
C
Withdrawal
distance
Maintenance note:
Maintenance can be completed with the strainer in the pipeline. 5
Disposal
The product is recyclable. No ecological hazard is anticipated with
disposal of this product providing due care is taken. Recommended tightening torques
or
How to order
Example: 1 off DN25 Spirax Sarco Fig 33 strainer having EN 1092 Item Qty Size
mm Nm
PN16 flanged connections. The strainer must be supplied with a
stainless steel screen having 0.8 mm perforations. 1 DN15 36 M28 50 - 55
1 DN20 38 M32 60 - 66
1 DN25 50 M42 100 - 110
2
1 DN32 46 M56 150 - 165
1 DN40 50 M60 170 - 185
1 DN50 60 M72 190 - 210
8 DN65 19 M12 x 40 20 - 24
8 DN80 19 M12 x 40 30 - 35
8 DN100 24 M16 x 50 70 - 77
5
8 DN125 24 M16 x 50 80 - 88
8 DN150 30 M20 x 60 100 - 110
12 DN200 30 M20 x 70 90 - 100
Standards
The product fully complies with the requirements of the Pressure
Equipment Directive 97 /23 /EC.
Certification
A certificate of conformity is available as standard for this product.
A calibration certificate is available by special order at extra cost.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2006
Dimensions /weights (approximate) in mm and kg
Gauge Ring syphon U' syphon
Weight Weight
A B C D Weight E F G H Syphon Cock J K L Syphon Cock
100 29 137 22 A /F 0.43 321 35 80 116 0.94 0.21 167.5 61.5 136.5 0.59 0.21
A B J
Ring syphon
G F Gauge cock
K
C E
L
'U' syphon
Gauge
H
D
How to order
Example: 1 off Spirax Sarco " pressure gauge with a pressure range of 0 - 10 bar and having screwed BSP connections.
Spare parts
There are no spare parts available for Spirax Sarco pressure gauges.
Typical uses of a 'U' syphon and gauge
Vertical pipe
Horizontal pipe
(where no headroom
exists)
Side of vessel
Top of vessel
TI-P470-01
CH Issue 8
Standards - This product fully complies with the requirements Certification - This product is available with a manufacturer's
of the European Pressure Equipment Directive 97 / 23 / EC and Typical Test Report. Note: All certification / inspection requirements
carries the mark when so required. must be stated at the time of order placement.
G
F Steam F
saturation
curve
G C E
Pressure bar g
The product must not be used in this region.
A-D-E Screwed and flanged EN 1092 PN25, ASME 300 and
BS 10 Table H.
A-B-C Flanged ASME 150.
F-F-E The DP27G and DP27GY are limited to 120°C.
G-G The DP27E is limited to 10 bar g @ 190°C.
Note: A variable rate conical pressure adjustment spring is fitted
providing a downstream pressure range of 0.2 - 17 bar g.
For the DP27Y downstream pressure range is 0.2 - 3 bar g.
Body design conditions PN25
A-D-E 25 bar g @ 120°C
Maximum design pressure
A-B-C 17.2 bar g @ 40°C
Maximum design temperature 232°C @ 21 bar g
Minimum design temperature -10°C
DP27, DP27G, DP27GY 17 bar g
Maximum
upstream pressure DP27R and DP27Y
for saturated steam service
DP27E 10 bar g
DP27, DP27Y 232°C @ 21 bar g
Maximum operating Sizes and pipe connections
temperature DP27E 190°C @ 10 bar g
DN15LC - Low Capacity version (not available for DP27G or DP27GY)
DP27G, DP27GY 120°C @ 25 bar g DN15, DN20, DN25, DN32, DN40 and DN50
Minimum operating temperature 0°C Screwed BSP (BS 21 parallel) or NPT (DN15 to DN25 only).
Note: For lower operating temperatures consult Spirax Sarco
Standard flanges: DN15 - DN50 EN 1092 PN16 and PN25
DP27, DP27G, DP27GY 17 bar
Maximum differential DP27R and DP27Y DN25 - DN50 BS 10 Table H and ASME 300
pressure DP27E 10 bar Flanges available on request:
DN15 - DN50 JIS 10/16 and ASME 150
Designed for a maximum cold hydraulic test pressure of 38 bar g
DN15 - DN20 BS 10 Table F
Note: With internals fitted, test pressure must not exceed 25 bar g DN15 ASME 300
Page 1 of 9
Materials - DP27 and DP27Y
No. Part Material Exploded view of
1 Adjustment screw Steel BS 3692 Gr. 8.8 item 11
2 Adjustment lock-nut Steel BS 3692 Gr. 8
3 Spring housing SG iron DIN1693 GGG 40.3 *10
4 Top spring plate Stainless ASTM A351 / A351M
DP27 and DP27Y
steel CF8M
5 Pressure Stainless BS EN 10270-3:2001
adjustment spring steel 302 S 26 11 1
6 Bottom spring plate Brass BS 2872 CZ 122
Spring Securing nuts Steel BS 3692 Gr. 8
7 2
housing Securing studs Steel BS 4439 Gr. 8.8 *12
DN15 to DN32 M10 x 95 mm 3
*13
DN40 and DN50 M12 x 95 mm
4
8 Pilot diaphragms Phosphor BS 2870 PB102 1980 *14
bronze
9 Pilot valve chamber SG iron DIN 1693 GGG 40.3 5
31 Pushrod Stainless
BS 970 431 S 29
steel
32 Lock-nut Steel BS 3692 Gr. 8
33 Control pipe assembly Brass and copper
34 Plug " BSP Steel
Note: This item is hidden from view
* Note: Items 10, 12, 13 and 14 are shown on the exploded view,
as they are hidden by the pilot filter on the main illustration.
TI-P470-01 CH Issue 8 DP27, DP27E, DP27G, DP27GY, DP27R and DP27Y Page 2 of 9
Pilot Operated Pressure Reducing Valves with SG Iron Bodies
Exploded view of item 43
10
DP27E
45
46
47
48
12
13
49
14
43
44
Materials - DP27E
See DP27 items list on page 2 for common components
No. Part Material
TI-P470-01 CH Issue 8 DP27, DP27E, DP27G, DP27GY, DP27R and DP27Y Page 3 of 9
Pilot Operated Pressure Reducing Valves with SG Iron Bodies
Materials - DP27G and DP27GY Materials - DP27R
See DP27 items list on page 2 for common components See DP27 items list on page 2 for common components
No. Part Material No. Part Material
35 Pilot valve chamber SG iron DIN 1693 GGG 40.3 Actuating
38 SG iron DIN 1693 GGG 40.3
36 Pilot valve assembly Brass / PTFE / Nitrile chamber cover
Main valve Stainless steel Actuating
39 Brass
37
assembly / Nitrile BS 970 431 S29 air supply union
40 Diaphragm spring Stainless steel BS 2056 Gr. 302 S26
Actuating chamber Stainless steel reinforced
41 BS 2815 Gr. A
DP27G gasket exfoliated graphite
42 Spring plate Brass BS 2872 CZ 122
1
2
3 DP27R
4
7
38 40
5
39 42
8, 41
33 9
7
15
6 16 23
33 8
35 17 11
19 36 19
18 18
20
20
37 21
22 22
31 31
23
24
24
19 19
25 25
28 32 28
32
26 30 26
30
27 27
29 29
Kv values
The Kv maximum values shown below are full capacities and should be used for safety valve sizing purposes only.
DN15LC DN15 DN20 DN25 DN32 DN40 DN50
1.0 2.8 5.5 8.1 12.0 17.0 28.0
For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
Note: Where the internal balance pipe is used the valve capacity will be reduced.
TI-P470-01 CH Issue 8 DP27, DP27E, DP27G, DP27GY, DP27R and DP27Y Page 4 of 9
Pilot Operated Pressure Reducing Valves with SG Iron Bodies
Dimensions / weights (approximate) in mm and kg
DP27, DP27E and DP27Y
Screwed Flanged
BS 10 H PN16/25 ASME 300 BS 10 F ASME 150 JIS 10/16 Weight
Size A A1 A1 A1 A1 A1 A1 B D E F Screwed Flanged
DN15LC 160 - 130 126.6 117 120.2 122 185 406 276 130 13.2 14.0
DN15 160 - 130 126.6 117 120.2 122 185 406 276 130 13.2 14.0
DN20 160 - 150 - 133 139.4 142 185 406 276 130 13.2 14.9
DN25 180 160 160 160.0 - 160.0 152 207 430 282 148 14.2 17.2
DN32 - 180 180 180.0 - 176.0 176 207 430 282 148 - 18.2
DN40 - 200 200 200.0 - 199.0 196 255 475 297 178 - 30.2
DN50 - 230 230 230.0 - 228.0 222 255 475 297 178 - 32.2
DP27R
A
A1
E
E
E
D
D
F
F F
B B
B
DP27R
Screwed Flanged
BS 10 H PN16/25 ASME 300 BS 10 F ASME 150 JIS 10/16 Weight
Size A A1 A1 A1 A1 A1 A1 B D E F Screwed Flanged
DN15LC 160 - 130 126.6 117 120.2 122 185 296 166 130 12.2 13.0
DN15 160 - 130 126.6 117 120.2 122 185 296 166 130 12.2 13.0
DN20 160 - 150 - 133 139.4 142 185 296 166 130 12.2 13.9
DN25 180 160 160 160.0 - 160.0 152 207 320 172 148 13.2 16.2
DN32 - 180 180 180.0 - 176.0 176 207 320 172 148 - 16.2
DN40 - 200 200 200.0 - 199.0 196 255 364 186 178 - 29.2
DN50 - 230 230 230.0 - 228.0 222 255 364 186 178 - 31.7
TI-P470-01 CH Issue 8 DP27, DP27E, DP27G, DP27GY, DP27R and DP27Y Page 5 of 9
Pilot Operated Pressure Reducing Valves with SG Iron Bodies
Steam capacities chart
Downstream pressure bar
* * Note: The DP27E
is limited to 10 bar.
Upstream pressure bar
DN20
Note
The capacities quoted above are based on valves fitted with an external pressure sensing pipe. Reliance on the internal pressure sensing
pipe will mean that capacities may be reduced. In the case of low downstream pressure this reduction could be up to 30% of the valve
capacity.
TI-P470-01 CH Issue 8 DP27, DP27E, DP27G, DP27GY, DP27R and DP27Y Page 6 of 9
Pilot Operated Pressure Reducing Valves with SG Iron Bodies
Compressed air capacities chart
Downstream pressure bar
DN20
DN25
DN40
DN50
TI-P470-01 CH Issue 8 DP27, DP27E, DP27G, DP27GY, DP27R and DP27Y Page 7 of 9
Pilot Operated Pressure Reducing Valves with SG Iron Bodies
Spare parts
Available spares
Maintenance kit
A stand-by set of spares for general maintenance purposes and covers all spares marked*
* Main diaphragm (2 off) A
* Pilot diaphragm (2 off) B
* Pilot valve assembly inclusive of filter element (Pilot valve chamber assembly for the DP27G and DP27GY) C
* Pilot filter element and cap gasket (packet of 3 off each) E, F
(Not required for the DP27G and DP27GY) DP27G and DP27GY only - PTFE seals (packet of 6) E
Main valve assembly K, L
* Internal strainer M
Main valve return spring N
DP27, DP27E and DP27G 0.2 to 17 bar
Pressure adjustment spring (Not required for DP27R) O
DP27Y and DP27GY 0.2 to 3 bar
* Control pipe assembly P
* Balance pipe assembly Q
* Body gasket (3 off) R
Pilot valve block gasket (DP27R only) R1
Set of spring housing / actuating chamber cover securing studs and nuts (set of 4) S
Set of main body studs and nuts (set of 4) T
½" - DN32 (set of 10)
Set of diaphragm securing bolts and nuts Valve sizes V
DN40 and DN50 (set of 12)
Pushrod and main diaphragm plate assembly Y
Type DP27E only
Solenoid valve complete W
Replacement coil X1
Valve seat and core assembly X2
Interchangeability of spares
The following table shows how in certain sizes some parts are interchangeable. For example in the line headed 'Main diaphragm' the
diaphragm used in the screwed valves ½" and ¾" is common to these sizes by the letter 'a', the letter 'c' indicates that one diaphragm is
common to the DN40 and DN50 valves. All spares are interchangeable with the DP27T and where marked † are interchangeable with
the 37D temperature control.**
** Note: This does not apply to the DP27G and DP27GY soft seat pilot valve or main valve assemblies.
TI-P470-01 CH Issue 8 DP27, DP27E, DP27G, DP27GY, DP27R and DP27Y Page 8 of 9
Pilot Operated Pressure Reducing Valves with SG Iron Bodies
DP27, DP27G, DP27GY, DP27Y
S S
DP27E R1
DP27R
O
Solenoid valve complete
X1
W DP27E
B
DP27G, DP27GY
C
X2
C
E
P C
E S
Q
R
N
Main valve assembly
R
K T
L T
V
M
A Y
TI-P470-01 CH Issue 8 DP27, DP27E, DP27G, DP27GY, DP27R and DP27Y Page 9 of 9
Pilot Operated Pressure Reducing Valves with SG Iron Bodies
Page 1 of 7
TI-S13-27
CH Issue 11
Description
The SV60 is a range of full lift flanged safety valves suitable for use on steam, inert industrial gas and water services. Please contact
Spirax Sarco for suitability of any other media.
Available types
Model and material Bonnet and cap configuration
Open type easing lever
SV604 Carbon steel Closed bonnet Sealed cap
SV607 SG iron Packed easing lever
Open bonnet Open type easing lever
Applications
The SV60 is suitable for the protection of steam boilers, pipelines, pressure vessels, compressors and receivers and most general process
industry applications.
Certification
A manufacturers' Typical Test Report is provided as standard for each valve which will include valve set and hydraulic test pressure. Also
available on request is material certification in accordance with EN 10204 3.1.
Standards and approvals
The SV60 carries the mark and complies with the requirements of the European Pressure Equipment Directive 97 / 23 / EC falling within
Category 4 for Group 2 gases.
Seat tightness to ANSI / API STD 527-1992.
Lloyds Register (LR) type approval - Certificate number 01 / 00125 (E2).
The SV604 (PN flanged) is approved by the TÜV to AD-Merkblatt A2, AD-Merkblatt A4, TRD 421, Vd TÜV 100, 100 / 4.
Sizes and end connections Inlet sizes: DN20, DN25, DN32, DN40, DN50, DN65, DN80, DN100, DN125 and DN150.
Valve type Inlet connection Outlet connection
PN16 (DN65 to DN150 only) PN16
SV607
PN25 PN16
PN40 PN16
SV604
ANSI 300 ANSI 150
Standard PN flanges are to EN 1092 and ANSI 300 to EN 1759-1.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2008
Page 2 of 7
Temperature °C
���
SV604 PN40 inlet ���
���
Steam
��� saturation
curve
���
� �� �� �� ��
Pressure bar g
���
��� This product must not be
Temperature °C
���
SV607 PN16 inlet ���
Steam
��� saturation
curve
�
���
� � � �� ��
Pressure bar g
SV604 PN40
Body design conditions
SV607 PN16 or PN25
Size Saturated steam Air Water
DN20 x DN32 29 bar g 40 bar g 40 bar g
DN25 x DN40 29 bar g 40 bar g 40 bar g
DN32 x DN50 29 bar g 40 bar g 40 bar g
DN40 x DN65 29 bar g 40 bar g 40 bar g
SV604 PN40 DN50 x DN80 29 bar g 40 bar g 40 bar g
DN65 x DN100 29 bar g 32 bar g 32 bar g
DN80 x DN125 29 bar g 32 bar g 32 bar g
DN100 x DN150 25 bar g 25 bar g 25 bar g
DN125 x DN200 20 bar g 20 bar g 20 bar g
DN150 x DN250 16 bar g 16 bar g 16 bar g
Set pressure range maximum
DN20 x DN32 22.5 bar g 25 bar g 25 bar g
DN25 x DN40 22.5 bar g 25 bar g 25 bar g
DN32 x DN50 22.5 bar g 25 bar g 25 bar g
DN40 x DN65 22.5 bar g 25 bar g 25 bar g
PN25 DN50 x DN80 22.5 bar g 25 bar g 25 bar g
DN65 x DN100 22.5 bar g 25 bar g 25 bar g
DN80 x DN125 22.5 bar g 25 bar g 25 bar g
SV607 DN100 x DN150 22.5 bar g 25 bar g 25 bar g
DN125 x DN200 20 bar g 20 bar g 20 bar g
DN150 x DN250 16 bar g 16 bar g 16 bar g
DN65 x DN100 14.6 bar g 16 bar g 16 bar g
DN80 x DN125 14.6 bar g 16 bar g 16 bar g
PN16 DN100 x DN150 14.6 bar g 16 bar g 16 bar g
DN125 x DN200 14.6 bar g 16 bar g 16 bar g
DN150 x DN250 14.6 bar g 16 bar g 16 bar g
Set pressure range minimum SV604 and SV607 0.2 bar g
SV604 400°C
Maximum
Temperature SV607 350°C
Minimum SV604 and SV607 -10°C
Steam 5%
Performance data Overpressure
Liquids and gas 10%
Steam and gas 10%
Blowdown limit
Liquids 20%
Backpressure limit 10% of set pressure
SV604 60 bar g
Designed for a maximum inlet
PN25 38 bar g
cold hydraulic test pressure of: SV607
PN16 24 bar g
32 31 30
4 26, 27 4
17 19, 20
4 29
14 28
15
18 16
18
34
6 35
Sealed cap
9
3
Packed easing lever
12
11
7
22 10
33
13
21
23 5
8
36 2
1
Materials
No. Part Material SV607 / SV604
1 Body SG iron / carbon steel GJS-400-18LT / 1.0619 + N
2 Seat Stainless steel DN20 - DN100 1.4057 or for DN125 - DN150 ANC2
3 Bonnet SG iron / carbon steel GJS-400-18LT / 1.0619 + N
4 Cap SG iron GJS-400-15
Stainless steel, DN20 - DN100 1.4021 or for
5 Disc
hardened 47-52 HRC (Hardened Rockwell 'C' Scale) DN125 - DN150 CA15
Standard Chrome-vanadium alloy steel
6 Spring
For temperatures above 230°C Tungsten alloy steel
7 Guide plate SG iron GJS-400-15
8 Skirt Stainless steel DN20 - DN100 1.4301 or for DN125 - DN150 1.4308
9 Stem Stainless steel 1.4021
10 Body bolts Steel CK35
* 11 Spring plate Carbon steel C45E
* 12 Bearing ring (DN80 to DN150 only) Stainless steel 1.4021
13 Spacer Stainless steel 1.4021
14 Adjustment screw Stainless steel 1.4021
15 Lock-nut Zinc plated carbon steel
16 Screw Zinc plated steel
17 Collar Zinc plated carbon steel
18 Lever SG iron GJS-400-15
19 Cross pin Zinc plated carbon steel
20 Circlip Spring steel
21 Disc pin Spring steel DIN 7343, A304
22 Collets Stainless steel 1.4021
23 Stem ball Stainless steel
26 Collar pin Zinc plated carbon steel
27 Collar circlip Spring stainless steel
28 Packed lever spindle Stainless steel ASTM A276 431
29 Lifting fork Carbon steel
30 Gland packing Graphite
31 Gland Stainless steel ASTM A276 304
32 Gland nut Carbon steel
33 Guide plate gaskets (2 off) Reinforced exfoliated graphite
34 Sealed cap gasket Universal SA
35 Packed lever cap gasket Universal SA
36 Body drain plug ½ BSP Steel
* Note: The spring plate (11) and bearing ring design (12) varies according to the valve size and set pressure.
Table 1 - SV60 flow capacity for dry saturated steam in kilogrammes per hour (kg / h)
(calculated at 10% overpressure. In accordance with EN 150 4126)
Valve size DN in /out 20 / 32 25 / 40 32 / 50 40 / 65 50 / 80 65 / 100 80 / 125 100 / 150 125 / 200 150 / 250
Flow area (mm²) 230 445 740 1140 1979 2734 4185 6504 8659 12272
Table 2 - SV60 flow capacity for air - normal m3/ h at 0°C and 1013 mbar
(calculated in accordance with AD-MERKBLATT A2 and TRD 421)
Valve size DN in /out 20 /32 25/40 32 /50 40 /65 50 /80 65 /100 80 /125 100 /150 125 /200 150 /250
Orifice (mm) 17.0 23.8 30.6 38.0 50.1 59.0 73.0 91.0 105 125
Flow area (mm²) 230 445 740 1 140 1 979 2 734 4 185 6 504 8 659 12 272
w (P > 4 bar) 0.78 0.86 0.76 0.68 0.64 0.71 0.66 0.70 0.72 0.73
Valve size DN in / out 20 /32 25/40 32 /50 40 /65 50 /80 65 /100 80 /125 100 /150 125 /200 150 /250
Orifice (mm) 17.0 23.8 30.6 38.0 50.1 59.0 73.0 91.0 105 125
Flow area (mm²) 230 445 740 1140 1979 2734 4185 6504 8659 12272
w 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Installation note:
The safety valve should always be fitted with the centre line of
the spring housing vertically above the valve.
Open bonnet valves are recommended for all steam boiler
applications.
TI-P137-18
ST Issue 3
BSA6T shown
Description
A range of sealed, in-line stop valves having twin ply bellows as standard throughout the range. These valves have been designed for
use on steam, gas, liquid, condensate and water systems.
The standard BSAT range comes complete with throttling plug and locking device.
The alternative BSA range has a flat disc.
The Tables on page 2 clearly display the available sizes, pipeline connections and available options for the standard and alternative
ranges.
Standards
The product fully complies with the requirements of the European Pressure Equipment Directive 97 / 23 / EC and carries the mark when
so required.
Certification
The BSA1 and BSA1T is available with a manufacturer's Typical Test Report.
The BSA2, BSA2T, BSA3 and BSA3T is available with certification to EN 10204 3.1. Note: All certification / inspection requirements must
be stated at the time of order placement.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2008
Page 2 of 10
DN15 • • • • • • • • • •
DN20 • • • • • • • • • •
DN25 • • • • • • • • • •
Optional DN32 • • • • • •
R-PTFE
DN40 • • • • • • • • • •
soft
seat DN50 • • • • • • • • • •
DN65 • • • • • •
DN80 • • • • • • • • • •
DN100 • • • • • • • • • •
DN125 • •
Optional DN150 • • •
balancing
disc DN200 • • • • • • •
DN250 •
Dimensions /weights
(approximate) in mm and kg
Weight
A B C BSA1
Size BSA1T BSA3 BSA3 BSA3 BSA6T
PN JIS / KS JIS / KS ANSI ANSI BSA2 (DIN) (ANSI) ANSI 300 BSA64T
10K 20K 150 300 BSA2T ANSI 150 JIS/KS 20K PN40
Seat leakage
Disc to seat shut-off conforms to EN 12266-1 Rate 1 leakage and ISO 5208 Rate A. Disc to seat shut-off for BSA3 (ANSI) conforms to
API 598 no leakage.
To convert Kv to volume flowrate in m³ / h:- Note: The maximum recommended differential pressure in
throttling function:
= Kv x P DN15 - DN80 2.0 bar
Where: DN100 - DN125 1.5 bar
= Volume flow in cubic m/h DN150 1.0 bar
P = Pressure drop in bar DN200 - DN250 0.8 bar
If the BSAT is used above these quoted figures, increased noise
and vibration may be experienced.
The graphs below show handwheel rotation and flow characteristic with water at 20°C:
Kvr values
� �
�
�
�
� �
� �
� �
� � � � � � � �
Handwheel rotations Handwheel rotations
Kvr values
�
� ��
�
�
�
� �
� � � � � � � � � � � �
Handwheel rotations Handwheel rotations
Kvr values
��
��
��
��
��
� ��
� �
� � � � � � � ��� � � � � � � � ���
Handwheel rotations Handwheel rotations
Kvr values
��
�� ��
��
��
��
� �
� � � � ��� � � � � � ��
Handwheel rotations Handwheel rotations
Kvr values
���
��� ���
���
��
��
� �
� � � � � � ��� � � � � �
Handwheel rotations Handwheel rotations
���
Kvr values
Kvr values
���
���
���
���
� �
� � � � � ��� � � � � ���
Handwheel rotations Handwheel rotations
���
��
% Flow
��� ��
��
� ��
� � � � � ����
�
Handwheel rotations � �� �� �� �� ���
% Handwheel rotations
Materials for the BSA1T, BSA2T, BSA3T and BSA1, BSA2, BSA3
BSA1T BSA2T BSA3T and BSA3
No. Part and and
BSA1 BSA2 DIN ANSI
Cast iron SG iron Cast steel Cast steel
1 Body
EN-GJS-250 EN-GJS-400-18-LT 1.0619+N (GSC 25N) ASTM A 216 WCB
Steel (DN15 - DN80) Forged steel (DN15- DN80)
SG iron DIN 17243 C 22.8 ASTM A 105
2 Bonnet
EN-GJS-400-18-LT Steel (DN100 - DN200) Cast steel (DN100- DN200)
1.0619+N (GSC 25N) ASTM A 216 WCB
3 Seat Stainless steel AISI 420
Metal Stainless steel DIN 17440 X30 Cr13
4 Disc Disc Stainless steel DIN 17440 X30 Cr13
Soft seat
Insert R-PTFE 25% carbon filled
5 Bellows Stainless steel DIN 17440 X6 Cr Ni Ti 1810
6 Stem Stainless steel AISI 420
7 Handwheel Pressed steel BS 1449 CR4
8 Stem packing Graphite
Bonnet studs Steel DIN 17420 24 Cr Mo 5 Steel ASTM A 193 B7
9 Bonnet nuts Steel DIN 17420 Ck 35 Steel ASTM A 192 2 H
Bonnet bolts Steel DIN 931 Gr. 5.6
10 Body / bonnet gasket Graphite laminated with stainless steel insert
DN15 - DN80 Steel M8 x 14 mm BS 3692 Gr. 8.8
Locking
11 screw DN100 - DN150 Steel M8 x 20 mm BS 3692 Gr. 8.8
DN200 - DN250 Steel M12 x 20 mm BS 3692 Gr. 8.8
8
9
11
2
5
10
1
DN150
shown
Stroke
limiter
Handwheel BSAT BSAT
nut
11
8
9
10
1
3 4
Temperature °C
A
���
A - A Flanged JIS / KS 10K
Steam B - B Flanged PN16
��� saturation
curve
A B
�
� � � � � �� �� �� ��
Pressure bar g
��� ���
Steam Steam
��� ��� saturation
saturation
curve curve
� �
� � � � � �� �� �� �� � � �� �� �� ��
Pressure bar g Pressure bar g
Body design conditions PN16 PN25
PMA - Maximum allowable pressure 16 bar g 25 bar g
TMA - Maximum allowable temperature 350°C 350°C
PMO - Maximum operating pressure for saturated steam service 14.7 bar g 22.3 bar g
Soft seat 230°C 230°C
TMO - Maximum operating temperature
Metal seat 350°C 350°C
Minimum operating temperature -10°C -10°C
Designed for a maximum cold hydraulic test pressure of: 24 bar g 38 bar g
Temperature °C
��� ���
��� ���
Steam Steam
��� saturation ��� saturation
curve curve
� �
� � �� �� �� �� � � �� �� �� �� �� �� ��
Pressure bar g Pressure bar g
Body design conditions PN25, DN200 PN40, DN15 - DN150
PMA - Maximum allowable pressure 25 bar g 40 bar g
TMA - Maximum allowable temperature 400°C 400°C
PMO - Maximum operating pressure for saturated steam service 23.2 bar g * 30.4 bar g
Soft seat 230°C 230°C
TMO - Maximum operating temperature
Metal seat 400°C 400°C
Minimum operating temperature -10°C -10°C
Designed for a maximum cold hydraulic test pressure of: 38 bar g 60 bar g
* Maximum operating pressure is limited to 27 bar g for the soft seat version only
Body design conditions ANSI 150 ANSI 300 JIS /KS 20K
PMA - Maximum allowable pressure 19.6 bar g 51 bar g 34 bar g
TMA - Maximum allowable temperature 425°C 425°C 425°C
PMO - Maximum operating pressure for saturated steam service 14 bar g *41.6 bar g *30.7 bar g
Soft seat 230°C 230°C 230°C
TMO - Maximum operating temperature
Metal seat 425°C 425°C 425°C
Minimum operating temperature 0°C 0°C 0°C
Designed for a maximum cold hydraulic test pressure of: 31 bar g 77 bar g 50 bar g
* Maximum operating pressure is limited to 27 bar g for the soft seat version only
���
Temperature °C
���
���
Steam
��� saturation
curve
�
���
� �� �� �� ��
Pressure bar g
How to order
Example: 1 off DN25 Spirax Sarco type BSA2T bellows sealed stop valve, flanged PN16 or PN25.
Note: Should the differential pressure exceed those listed against the respective sizes in the table below, then please ensure balancing
discs are specified for use in the valves (see illustration overleaf).
Spare parts
The spare parts are shown in heavy outline. Parts drawn in broken
line are not supplied as spares.
Available spares
Body/bonnet gasket and stem packing 10, 8 (2 off)
Stem and bellows assembly (state if BSAT or BSA) 6, 5
Disc (and optional disc where fitted) -
state full description of the valve 4
BSAT 6
shown
10
5
10
A
performance of the separator.
Standards ���
This product fully complies with the requirements of the European
Pressure Equipment Directive 97 /23 /EC. ���
Certification
This product is available with a manufacturers' Typical Test Report. �
A B D
Note: All certification / inspection requirements must be stated at ���
the time of order placement. � � �� �� �� ��
Pressure bar g
Sizes and pipe connections The product must not be used in this region.
DN40, DN50, DN65, DN80, DN100, DN125, DN150 and DN200.
Flanged EN 1092 PN16 and PN25 with screwed BSP drain. A -A Flanged JIS 10K
Flanged JIS /KS 10K with screwed BSP drain. B-B Flanged EN 1092 PN16
Flanged JIS /KS 20K with screwed BSP drain - DN40 , DN50, DN65 B - C - D Flanged EN 1092 PN25 and JIS 20K
and DN200 only. Note: S13 flanged type separators may be supplied with a lower
pressure rating than that cast into the body. Reference should be
Materials made to the appropriate operating chart to determine the actual
product limitations.
No. Part Material Body design conditions PN25
PMA Maximum allowable pressure 25 bar g @ 100°C
TMA Maximum allowable temperature 350°C @ 14 bar g
1 Body SG iron DIN 1693 GGG40
ASTM A395 Minimum allowable temperature -10°C
Maximum operating JIS/KS 10K 12.3 bar g
PMO pressure for saturated PN16 13.7 bar g
2 Plug Carbon steel 1.0460 (C22.8) steam service PN25 and JIS/KS 20K 21.3 bar g
TMO Maximum operating temperature 350°C @ 14 bar g
Minimum operating temperature -10°C
3 Gasket Reinforced exfoliated graphite
Note: For lower operating temperatures consult Spirax Sarco
JIS/KS 10K 20.4 bar g
Designed for a maximum cold
4 Drain reducing bush Forged carbon steel ASTM A105 PN16 24.0 bar g
hydraulic test pressure of:
PN25 and JIS/KS 20K 37.5 bar g
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Dimensions, weight and volumes Recommended tightening torques
(approximate) in mm, kg and litres
or
Size A B C D E F G Weight Volume Item Size Nm
mm
DN40 111 156 89 365 ½" 1" 94 14 1.6
DN40 46 A /F M56 150 - 165
DN50 146 205 117 456 ½" 1" 98 25 3.2
DN50 46 A /F M56 150 - 165
DN65 178 249 146 406 ¾" 1½" 98 28 4.6
DN65 46 A /F M56 150 - 165
DN80 178 252 152 483 1" 1½" 98 36 6.5
DN80 60 A /F M72 190 - 210
DN100 223 315 197 692 1" 1½" 118 60 13.5 2
DN100 60 A /F M72 190 - 210
DN125 226 397 381 706 1" 1½" 121 128 38.5 DN125 60 A /F M72 190 - 210
DN150 226 397 381 706 1" 1½" 121 130 42.5 DN150 60 A /F M72 190 - 210
DN200 308 502 426 762 1½" 1½" 140 190 68.0 DN200 60 A /F M72 190 - 210
2 Inspection opening
G Drain E
D C
How to order
Example: 1 off DN50 Spirax Sarco S13 separator with SG iron body having flanged EN 1092 PN16 connections.
TI-P133-58
ST Issue 4
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Page 2 of 3
14 12 21 18 11 4 9, 20 18
23
8
16
6, 7, 22
15
3
2
1
5
19
Materials
No. Part Material
M10Si2 ISO Zinc plated carbon steel ASTM A105
1 Body M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
M10Si2 ISO Zinc plated carbon steel ASTM A105
2 Cap M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
3 Ball Stainless steel AISI 316
4 Stem Stainless steel AISI 316
5 Seat Carbon / graphite reinforced PTFE PDR 0.8
6 Stem seal Reinforced PTFE antistatic
M10Si2 ISO
Zinc plated carbon steel SAE 1010
7 Separator M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
8 Belleville washer Stainless steel AISI 301
M10Si2 ISO
Zinc plated carbon steel SAE 1010
9 Nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
10 Name-plate - DN (Not shown) Stainless steel AISI 430
M10Si2 ISO
Zinc plated carbon steel SAE 1010
11 Stem nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
12 Lever M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
13 Name-plate (Not shown) Stainless steel AISI 430
14 Grip Vinyl
M10Si2 ISO
Zinc plated carbon steel Grade 5
15 Bolts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
16 Nuts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
17 Studs M10Si4 ISO Stainless steel AISI 316
Note: Item 17 can not be shown as it is only applicable to welded versions
M10Si2 ISO
Zinc plated carbon steel SAE 12L 14
18 Stop screw M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
19 Body/cap gasket 'O' ring EPDM geothermal
20 Nut locker Stainless steel AISI 316
M10Si2 ISO
Zinc plated carbon steel SAE 1010
21 Lockable handle M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
22 Stem seal PEEK
23 Lock-plate Stainless steel AISI 316
B2, B3
C2,
C3
D1, ØE
D2 22
D
6 6
A, A1
A2, A3
A: Scrd and BW
A1: SW
A2: Flanged ANSI 150
A3: Flanged PN40
B2: Scrd, BW and SW
B3: Flanged PN40 and ANSI 150
C2: Scrd, BW and SW
C3: Flanged PN40 and ANSI 150
D: Scrd, BW and SW
D1: Flanged ANSI 150
D2: Flanged PN40
E: All versions 19 5 5 19
Standards
This product fully complies with the requirements of the European
Pressure Equipment Directive 97 / 23 / EC.
Certification
This product is available with a manufacturers' Typical Test Report.
Note: All certification / inspection requirements must be stated at
the time of order placement. 4
Sizes and pipe connections
½", ¾", 1", 1¼", 1½", 2", 2½" and 3" screwed BSP or NPT.
Optional extras
Strainer screens 1
Perforations 1.6, 3 mm
Stainless steel screen
Mesh 40, 100, 200
Perforations 0.8, 3 mm
Monel
Mesh 100 3
Blowdown or drain valve connections. 2
The cap can be drilled to the following sizes to enable a blowdown
or drain valve to be fitted.
Strainer size Blowdown valve Drain valve
Size 2½" and 3"
½" ¼" ¼"
¾" and 1" ½" ½"
1¼" and 1½" 1" ¾"
2" to 3" 1¼" ¾"
��� 4
���
Steam 1
��� saturation
�� curve
�
� � �� �� �� ��
Pressure bar g
The product must not be used in this region.
3
2
Body design conditions PN25 6
PMA Maximum allowable pressure 25 bar g @ 120°C 5
TMA Maximum allowable temperature 260°C @ 19.5 bar g
Minimum allowable temperature -10°C Materials
No. Part Material
Maximum operating pressure
PMO 21 bar g 1 Body SG iron DIN 1693 GGG 40
for saturated steam service
TMO Maximum operating temperature 260°C @ 19.5 bar g 2 Cap SG iron DIN 1693 GGG 40
3 Cap gasket Reinforced exfoliated graphite
½" to 2" -10°C
Minimum operating temperature 4 Strainer screen Stainless steel 316L
2½" and 3" 0°C
Note: For lower operating temperatures consult Spirax Sarco 5 Bolt Carbon steel BS 3692 Gr. 8.8
Designed for a maximum cold hydraulic test pressure of 38 bar g 6 Washer Carbon steel BS 4320 TI Form A
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Kv values For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
Size ½" ¾" 1" 1¼" 1½" 2" 2½" 3"
Perforations 0.8, 1.6 and 3 mm 3.6 11 15.5 26 41 68 82 115
Mesh 40 and 100 3.6 11 15.5 26 41 68 82 115
Mesh 200 3.6 9 13.0 21 35 55 66 93
Withdrawal
distance
D
Warning:
The strainer cap gasket contains a thin stainless steel support ring,
which may cause physical injury if it is not handled and disposed
of carefully.
Installation note:
The strainer should be installed in the direction of flow, as indicated
on the body. On applications involving steam or gases the pocket
should be in the horizontal plane. On liquid systems the pocket Size 2½" and 3"
should point downwards. Suitable isolation valves must be installed
to allow for safe maintenance and trap replacement.
3
Maintenance note:
Maintenance can be completed with the strainer in the pipeline. 4
Disposal:
The product is recyclable. No ecological hazard is anticipated with
disposal of this product providing due care is taken.
6
How to order
Example: 1 off Spirax Sarco 2" Fig 12 SG iron strainer, screwed BSP, 5
with stainless steel screen having 0.8 mm perforations.
TI-S02-27
ST Issue 8
FT14HC
1"
FT14
1¼"
FT14-C
FT14
1½" and 2"
Description
The FT14 and FT14HC are iron bodied ball float steam traps having stainless steel working internals and integral automatic air venting
facility. These traps are supplied with horizontal screwed connections only and can be maintained without disturbing the pipework. The
flow direction is as indicated on the valve body.
Available types
FT14 Standard 1¼", 1½" and 2"
High capacity (1" only) - As standard the FT14HC is available Note: These ball float steam traps are available with
FT14HC with flow direction in either left-to-right or right-to-left direction. either 4.5, 10 or 14 bar internals (PMX).
Please state preference when placing an order.
Capsule
The BP99/32 capsule which is used in the FT14 and FT14HC ball float steam traps is suitable for use on 150°C superheat @ 0 bar g
and 50°C superheat @ 32 bar g.
Optional extras will only be supplied if specified at the point of order
A manually adjustable needle valve (designated 'C' on the nomenclature i.e. FT14-C) can be fitted to the trap. This option provides a
steam lock release (SLR) feature in addition to the standard air vent. For further information please consult Spirax Sarco.
The top of the cover can be drilled and tapped up to " BSP or NPT for the purpose of fitting a balance line.
The bottom of the cover can be drilled and tapped " BSP or NPT for the purpose of fitting a drain cock.
Standards
This product fully complies with the requirements of the European Pressure Equipment Directive 97/23/EC.
Certification
This product is available with a manufacturers’ Typical Test Report. Note: All certification/inspection requirements must be stated at the
time of order placement.
Sizes and pipe connections 1" (FT14HC only), 1¼", 1½" and 2" screwed BSP and NPT.
Pressure / temperature limits See page 2 for the pressure / temperature limitations.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2009
Page 2 of 5
���
Temperature °C
��� FT14HC 1"
���
PN25 ��� Steam and
��� saturation
curve FT14 1¼"
��
�
� � �� �� �� ��
Pressure bar g
���
Temperature °C
���
The product should not be used in this region as damage to the internals may occur.
PMO Maximum operating pressure for saturated steam service 21 bar g 14 bar g
Designed for a maximum cold hydraulic test pressure of: 38 bar g 24 bar g
FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
Page 3 of 5
FT14HC
1"
4 FT14
1¼"
2
8
1
17
10 18
7
9
11 6 2 3 17 18 8 4
12
5
7 26
6
5
12
17 18 20 21 19
FT14-C FT14
1½" and 2"
Materials
No. Part Material
1" and 1¼" SG iron BS EN 1563 JS 1030
1 Body
1½" and 2" Cast iron DIN 1691 GG 25
Cover bolts 1" Steel BS 3692 Gr. 8.8
2 Cover bolts 1¼" Steel ASTM A193 B7
Cover bolts & nuts 1½" and 2" Steel BS 3692 Gr. 8.8
3 Cover gasket Reinforced exfoliated graphite
1" and 1¼" SG iron BS EN 1563 JS 1030
4 Cover
1½" and 2" Cast iron DIN 1961 GG 25
Valve seat 1" and 1¼" Stainless steel BS 970 431 S29
5
Main valve assembly with erosion deflector 1½" and 2" Stainless steel BS 3146 Part 2 ANC 2
Valve seat gasket 1" and 1¼" Stainless steel BS 1449 304 S11
6
Main valve assembly gasket 1½" and 2" Reinforced exfoliated graphite
Pivot frame assembly set screws 1" and 1¼" Stainless steel BS 4183 18/8
7 Bolts 1½" Stainless steel ISO 3506-2: A2-70
Main valve assembly bolts
Studs and nuts 2" Stainless steel BS 6105 A4-80
8 Ball float and lever Stainless steel BS 1449 304 S16
9 Support frame 1" and 1¼" Stainless steel BS 1449 304 S16
10 Pivot frame 1" and 1¼" Stainless steel BS 1449 304 S16
11 Pivot pin 1" and 1¼" Stainless steel
12 Erosion deflector Stainless steel BS 970 431 S29
17 Air vent assembly Stainless steel
18 Air vent seat gasket Stainless steel BS 1449 304 S11
19 SLR assembly Stainless steel BS 970 303 S21
20 SLR gasket Mild steel BS 1449 CS4
21 SLR seal Graphite
26 Inlet plate 1½" and 2" only Stainless steel BS 1449 304 S16
FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
Page 4 of 5
Capacities
�� ���
�� ���
�� ���
� ���
� ��� ��
� ��� � ����
���
���
� ���
� ���
� ��� ���
� ���
�� ���
� ���
�
���
� ���
���
Condensate kg / h
� ��� �
��
���
� ���
�����
�
����
� ��
���
��
��
���
� ���
�� ��� � ���
��� ��� � ���
��� ��
��
�� ��
��� ����
���
��� ���
��
���
���
�
���
���
� ���
�� �
�
���
��� � ���
� ����
�� ���
� � �� ���
�� �
���
��� ��
���
��
����
���
� ���
� ���
���
���
��� ��� ��� ��� ��� ��� � � � � � � � � � �� ��
Additional cold water capacities from the thermostatic air vent under start-up conditions
Capacities shown above are based on condensate at saturation temperature. Under start-up conditions when the condensate is cold
the internal thermostatic air vent will be open and provides additional capacity to the main valve. The following table gives the minimum
additional cold water capacities from the air vent.
FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
Page 5 of 5
Steam lock
release assembly 2 Dowel 3 18 Air vent assembly
17
19 + 21
20
6 5 10 8
11 9 7 6 26 5 7 8
Main valve assembly Main valve assembly
with float (1½" and 2")
(1" and 1¼") (horizontal assembly shown)
FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
TI-P601-18
ST Issue 4
B
300
E C
200
Steam
100 saturation
curve D
0
0 20 10 30 40 50
Pressure bar g Certification
This product must not be used in this region. The product is available with certification to EN 10204 3.1.B for
body as standard.
A-B-D High temperature spring and without spring
E-C-D Standard spring
Standards
Materials Designed and manufactured in accordance with BS 7438.
No.Part Material Standard shut-off
1 Body Austenitic stainless steel ASTM A351 CF3M Standard valves conform to DIN 3230 BN2.
2 Seat Austenitic stainless steel ASTM A351 CF3M Soft seated versions meet DIN 3230 BN1 and DIN 3230 BO1
provided a differential pressure exists.
3 Disc Austenitic stainless steel BS 1449 316 S11
Standard spring Austenitic stainless steel BS 2056 316 S42 Operation
4 Heavy duty spring Austenitic stainless steel BS 2056 316 S42 Disc check valves are opened by the pressure of the fluid and
closed by the spring as soon as the flow ceases and before the
High temp. spring Nickel alloy Nimonic 90 reverse flow occurs.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification. © Copyright 2004
Kv values Pressure loss diagram
Size ½" ¾" 1" 20
5
Kv 4.4 7.5 12 4
For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156 10 3
Water flowrate in Vw m³ /h
Opening pressures in mbar
25 25 25 2
➔ 22.5 22.5 22.5 ½" 0.5
20 20 20 0.4
➔
Where lower opening pressures are required, valves without springs 1 0.3
can be installed in vertical pipes with bottom-to-top flow.
Without spring 0.7 0.2
0.6
➔
3 2.5 4 0.5
0.01 0.02 0.05 0.1 0.2 0.5 1
Dimensions / weight (approximate) in mm and kg Pressure loss in bar
A A B
Size Socket weld Screwed A /F Weight Pressure loss diagram with open valve at 20°C. The values indicated
are applicable to spring loaded valves with horizontal flow. With
½" 50 51 34 0.2 vertical flow, insignificant deviations occur only within the range of
¾" 55 57 41 0.3 partial opening.
The curves given in the chart are valid for water at 20°C. To
1" 67 68 50 0.5 determine the pressure for other fluids the equivalent water volume
flowrate must be calculated and used in the graph.
➤ ➤ r
Ö 1000
A
Vw = xV
➤
Disposal
If a product which contains a Viton component has been subjected
to a temperature approaching 315°C or higher, then it may have
decomposed and formed hydrofluoric acid. Avoid skin contact
and inhalation of any fumes as the acid will cause deep skin
burns and damage to the respiratory system. Viton must be
How to order disposed of in a recognised manner as stated in the Installation
Example: 1 off Spirax Sarco DCV41 in an austenitic stainless steel and Maintenance Instructions (IM-P601-19). No other ecological
body fitted with a Viton soft seat, having ½" screwed BSP hazard is anticipated with the disposal of this product providing
connections and complete with certification to EN 10204 3.1.B for due care is taken.
the body.
TI-S60-03
ST Issue 8
Fig 33
Cast Iron
Strainer
Description Sizes and pipe connections
The Fig 33 is a cast iron integrally flanged Y- type strainer. The DN15, DN20, DN25, DN32, DN40, DN50, DN65, DN80, DN100,
standard stainless steel screen in the DN15 to DN80 size range DN125, DN150 and DN200
has 0.8 mm perforations, in the DN100 to DN200 size range it has Standard available flanges: EN 1092 PN16, AS 2129 table F,
1.6 mm perforations. Optional mesh sizes are available as well ASME 150 (DN15 and DN20) and ASME 125 (DN25 to DN200).
as monel screens. The strainer cap can be drilled and tapped for
blowdown and drain valves if required.
Standards
This product fully complies with the requirements of the European
Pressure Equipment Directive 97 / 23 / EC.
Certification
This product is available with a manufacturer’s Typical Test Report.
Note: All certification / inspection requirements must be stated at the
time of order placement.
Optional extras
1.6 mm (DN15 to DN80)
Perforations
Stainless steel screen 3.0 mm (DN15 to DN200)
Mesh 40, 100, 200
0.8 mm (DN15 to DN80) 1
Perforations 1.6 mm (DN100 to DN200) 4
Monel screen
3.0 mm (DN15 to DN200)
Mesh 100
3
Blowdown or drain valve connections 2
The cap can be drilled to the following sizes to enable a blowdown
or drain valve to be fitted. DN15 to DN50
Strainer size Blowdown valve Drain valve
DN15 ¼ ¼"
DN20 and DN25 ½" ½"
DN32 and DN40 1" ¾"
DN50, DN65, DN80, DN100 and DN125 1¼" ¾"
DN150 and DN200 2" ¾"
C
200 B
1
100 Steam
saturation A
curve B 4
C
0
0 2 4 6 8 10 12 14 16
Pressure bar g
3
The product must not be used in this region.
A - A Flanged EN 1092 PN16 5
B - B Flanged AS 2129 Table F
C - C Flanged ASME 125 (including DN15, DN20 flanged ASME 150) 2 DN65 to DN200
Body design conditions PN16
PMA Maximum allowable pressure 16 bar g
TMA Maximum allowable temperature 300°C
Minimum allowable temperature
DN15 to DN50 -10°C Materials
DN65 to DN200 0°C No. Part Material
EN 1092 PN16 13 bar g 1 Body Cast iron DIN 1691 GG 20
Maximum operating pressure AS 2129 Table F 13 bar g
PMO Cap DN15 to DN50 SG iron DIN 1693 GG 25
for saturated steam service ASME 125 10 bar g 2
Cover DN65 to DN200 Cast iron DIN 1691 GG 20
ASME 150 10 bar g
TMO Maximum operating temperature 300°C 3 Cap gasket Reinforced exfoliated graphite
Minimum operating temperature 0°C 4 Strainer screen Austenitic stainless steel ASTM A240 316L
Designed for a maximum cold hydraulic test pressure of 24 bar g 5 Bolts Carbon steel BS 4169 Gr. 8.8
Kv values For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
Size DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100 DN125 DN150 DN200
Perforations 0.8, 1.6 and 3.0 mm 5 8 13 22 29 46 72 103 155 237 340 588
Mesh 40 and 100 5 8 13 22 29 46 72 103 155 237 340 588
Mesh 200 4 6 10 17 23 37 58 83 124 186 268 464
DN15 to DN50
4
3
2
B
C
Withdrawal
distance
Maintenance note:
Maintenance can be completed with the strainer in the pipeline. 5
Disposal
The product is recyclable. No ecological hazard is anticipated with
disposal of this product providing due care is taken. Recommended tightening torques
or
How to order
Example: 1 off DN25 Spirax Sarco Fig 33 strainer having EN 1092 Item Qty Size
mm Nm
PN16 flanged connections. The strainer must be supplied with a
stainless steel screen having 0.8 mm perforations. 1 DN15 36 M28 50 - 55
1 DN20 38 M32 60 - 66
1 DN25 50 M42 100 - 110
2
1 DN32 46 M56 150 - 165
1 DN40 50 M60 170 - 185
1 DN50 60 M72 190 - 210
8 DN65 19 M12 x 40 20 - 24
8 DN80 19 M12 x 40 30 - 35
8 DN100 24 M16 x 50 70 - 77
5
8 DN125 24 M16 x 50 80 - 88
8 DN150 30 M20 x 60 100 - 110
12 DN200 30 M20 x 70 90 - 100
Standards
The product fully complies with the requirements of the Pressure
Equipment Directive 97 /23 /EC.
Certification
A certificate of conformity is available as standard for this product.
A calibration certificate is available by special order at extra cost.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2006
Dimensions /weights (approximate) in mm and kg
Gauge Ring syphon U' syphon
Weight Weight
A B C D Weight E F G H Syphon Cock J K L Syphon Cock
100 29 137 22 A /F 0.43 321 35 80 116 0.94 0.21 167.5 61.5 136.5 0.59 0.21
A B J
Ring syphon
G F Gauge cock
K
C E
L
'U' syphon
Gauge
H
D
How to order
Example: 1 off Spirax Sarco " pressure gauge with a pressure range of 0 - 10 bar and having screwed BSP connections.
Spare parts
There are no spare parts available for Spirax Sarco pressure gauges.
Typical uses of a 'U' syphon and gauge
Vertical pipe
Horizontal pipe
(where no headroom
exists)
Side of vessel
Top of vessel
TI-P204-01
CH Issue 13
Steam
saturation
��� curve
Flanged
��� DN15 to DN100
H H
G F E
�
� � �� �� �� ��
Pressure bar g
The product must not be used in this region.
A - D - E Screwed and flanged EN 1092 PN25.
A - C - G Flanged EN 1092 PN16.
A - B - F Flanged ANSI 150.
H - H The DRV7G is limited to 90°C.
Body design conditions PN25
Maximum design pressure 25 bar g @ 100°C
DRV7 300°C @ 17.5 bar g
Maximum design temperature
DRV7G 90°C @ 25 bar g
Minimum design temperature 0°C
DRV7 300°C @ 17.5 bar g
Maximum operating temperature
DRV7G 90°C @ 25 bar g
Minimum operating temperature 0°C
Note: For lower operating temperatures consult Spirax Sarco Kvs values
DN15 - DN50 25 bar Size DN 15 20 25 32 40 50 65 80 100
Maximum differential pressure
DN65 - DN100 20 bar Kvs 3.4 6.5 11.4 16.4 24 40 58 92 145
Designed for a maximum cold hydraulic test pressure of 38 bar g
Note: The Kvs values shown above are full capacities and should
Note: With internals fitted, test pressure must not exceed 25 bar g be used for safety valve sizing purposes where they are required.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2008
Page of 6
Materials
No. Part Material
DN15 to DN50 SG iron DIN 1693 GGG 40.3
1 Body
DN65 to DN100 SG iron ENG JS 400-18-LT
2 Bonnet SG iron DIN 1693 GGG 40.3
3 Valve seat Stainless steel BS 970 431 S29
DN15 Stainless steel
4 Valve seat gasket DN20 and DN25 Mild steel
DN32 to DN50 Reinforced exfoiliated graphite
DRV7 Stainless steel BS 970 431 S29
5 Valve head
DRV7G (soft seated) Stainless steel / Nitrile BS 970 431 S29
6 Valve head screw DN15 and DN20 Stainless steel BS 6105 A2
7 Valve head seal Arlon 1555
8 Bush DN15 and DN20 Stainless steel BS 970 431 S29
9 Bush (part of item 10) DN25 to DN100 Stainless steel BS 970 431 S29
10 Balancing bellows assembly DN25 to DN100 Stainless steel AISI 316 (L)
11 Balancing bellows gasket DN25 to DN100 Reinforced exfoiliated graphite
12 Bonnet gasket Reinforced exfoiliated graphite
13 Bonnet nuts Steel DIN 267 Pt13 Gr. 8
DN15 to DN40 M10
14 Bonnet studs DN50 and DN65 M12 Steel DIN 267 Pt13 Gr. 8.8
DN80 and DN100 M16
15 Pillars Steel zinc plated BS 970 230 M07
16 Pillars nuts Steel zinc plated BS 3693 Gr. 8
17 Spring adjuster Cast iron zinc plated DIN 1691 GG25
18 Spring(s) Chrome Vanadium
19 Bush (part of 20) PTFE / steel composite
20 Sealing bellows assembly Stainless steel AISI 316(L)
DN15 and DN20 Stainless steel 'S' type
21 Sealing bellows gasket
DN25 to DN100 Reinforced exfoiliated graphite
22 Clamp nut DN25 to DN100 Steel zinc plated BS 970 230 M07
DN32 to DN50 Steel zinc plated BS 970 230 M07
25 Lock-nut
DN15 to DN25, DN65 to DN100 Steel zinc plated BS 3692 Gr. 8
26 Spring plate Steel zinc plated BS 1449 Pt1 HR14
27 Needle bearing Steel
28 Setting nut Steel zinc plated BS 970 230 M07
29 Bearing plate DN32 to DN50 Steel zinc plated BS 1449 Pt1 HR14
30 Circlip DN32 to DN50 Steel zinc plated
31 Mounting plate DN25 to DN50 Steel zinc plated BS 1449 Pt1 HR14
Types 1(N) to 4(N) Steel DIN 1514 St W24
32 Housing
Type 5(N) Steel BS EN 10025 S355 J2G3
Types 1(N) and 2(N) Steel zinc plated BS 3692 Gr. 5.6
33 Housing screws
Types 3(N), 4(N) and 5(N) Steel zinc plated BS 3692 Gr. 8.8
Types 1(N) and 2(N) Steel zinc plated BS 3692 Gr. 5
34 Housing nuts
Types 3(N), 4(N) and 5(N) Steel zinc plated BS 3692 Gr. 8
Diaphragm EPDM fabric reinforced
35
Diaphragm suffix 'N' Nitrile fabric reinforced
36 Hex. headed bolt Stainless steel BS 6105 A2
37 Sealing washer Fibre
38 Diaphragm clamp Stainless steel ASTM A351 CF8M
39 Piston Steel zinc plated BS 1449 Pt1 HR14
40 Spindle Steel zinc plated BS 970 230 M07
41 Mounting nuts Steel zinc plated BS 3692 Gr. 8
42 Coupling Steel zinc plated
43 Thread insert DN15 and DN20 Stainless steel DTD 734
44 Self-locking nut DN25 to DN100 Stainless steel BS 6105 A2
4
3
44
5
7 43
* 11
8
9
12
2
* 10 13
14
18 20
12
22 16
21 19
11
25
27 15
26
28
31
40
41
32
39
34
33 DN65 to DN100
42
35 38 37 36
29
* Please note: Parts numbered 10 and 11 are for DN25 to DN100 only 30
28
DN25 25
DN32 to DN50
Spare parts for the DN15 and DN20 (½" and ¾") valves
The spare parts available for sizes DN15 and DN20 valves are detailed below. No other parts are supplied as spares.
Available spares
Coupling A
Diaphragm set Diaphragm and sealing washer. B, C
Needle bearing D
Sealing bellows set Sealing bellows assembly, sealing bellows gasket and bonnet gasket. E, F, G
Control spring(s) I
Seat/head set Seat, seat gasket, head, bonnet gasket and head seal. J, K, L, G, H
Gasket set Sealing bellows gasket, bonnet gasket and seat gasket. F, G, K
K J
L H
C
A
Available spares
Coupling A G
Diaphragm set - Diaphragm and sealing washer. B, C
M
Needle bearing D
Sealing bellows set E, F N
Sealing bellows assembly, and sealing bellows gasket.
Control spring(s) I
Seat/head set DN25 to DN50 (1 "to 2") J, K, L, W, H, G
Seat, seat gasket, head, self-locking nut, head seal and bonnet
gasket.
Head set DN65 to DN100 L, W, H, G, M I
Head, self-locking nut, head seal, bonnet gasket and balancing
bellows gasket.
Balancing bellows set DN25 to DN50 N, M, G, H, W, F E
Balancing bellows assembly, balancing bellows gasket,
bonnet gasket, head seal, self-locking nut, sealing bellows gasket.
Balancing bellows set DN65 to DN100 N, M, G, W, H
Balancing bellows assembly, balancing bellows gasket, F
bonnet gasket, self-locking nut and head seal.
Gasket set DN25 to DN50 (1 "to 2") F, G, K, M
Sealing bellows gasket, bonnet gasket, seat gasket and
balancing bellows gasket.
Gasket set DN65 to DN100 F, G, M
Sealing bellows gasket, bonnet gasket and
balancing bellows gasket. D
How to order spares
Always order spares by using the description given in the column
headed 'Available spares' and state the size and type of valve.
Example: 1 - Gasket set for a Spirax sarco DN25 DRV7B1 pressure
reducing valve.
J K
W
L
H
M B C A
G N
DN65 to DN100
E
I
D
DN25 to DN50
A
C
A2 A1
B B
Installation note:
Caution - To protect the actuator diaphragm on steam applications a WS4 series water seal pot must be installed in the downstream
pressure signal line to the actuator. Refer to TI-S12-03 for details.
The valve should be mounted vertically downwards in a horizontal pipeline with the direction of flow as indicated by the arrow on the
valve body. For applications with downstream temperatures below 125°C the valve can alternatively be mounted vertically upwards.
How to order
Example: 1 off Spirax Sarco DN40 DRV7B3 direct acting pressure reducing valve having flanged PN40 connections.
Note: Add suffix 'N' if the Nitrile rubber diaphragm is required. i.e. DRV7B3N.
��� Steam
saturation
��� curve
�� B
� WS4-3
� � �� �� �� ��
Pressure bar g
The product must not be used in this region.
TI-S13-27
CH Issue 11
Description
The SV60 is a range of full lift flanged safety valves suitable for use on steam, inert industrial gas and water services. Please contact
Spirax Sarco for suitability of any other media.
Available types
Model and material Bonnet and cap configuration
Open type easing lever
SV604 Carbon steel Closed bonnet Sealed cap
SV607 SG iron Packed easing lever
Open bonnet Open type easing lever
Applications
The SV60 is suitable for the protection of steam boilers, pipelines, pressure vessels, compressors and receivers and most general process
industry applications.
Certification
A manufacturers' Typical Test Report is provided as standard for each valve which will include valve set and hydraulic test pressure. Also
available on request is material certification in accordance with EN 10204 3.1.
Standards and approvals
The SV60 carries the mark and complies with the requirements of the European Pressure Equipment Directive 97 / 23 / EC falling within
Category 4 for Group 2 gases.
Seat tightness to ANSI / API STD 527-1992.
Lloyds Register (LR) type approval - Certificate number 01 / 00125 (E2).
The SV604 (PN flanged) is approved by the TÜV to AD-Merkblatt A2, AD-Merkblatt A4, TRD 421, Vd TÜV 100, 100 / 4.
Sizes and end connections Inlet sizes: DN20, DN25, DN32, DN40, DN50, DN65, DN80, DN100, DN125 and DN150.
Valve type Inlet connection Outlet connection
PN16 (DN65 to DN150 only) PN16
SV607
PN25 PN16
PN40 PN16
SV604
ANSI 300 ANSI 150
Standard PN flanges are to EN 1092 and ANSI 300 to EN 1759-1.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2008
Page 2 of 7
Temperature °C
���
SV604 PN40 inlet ���
���
Steam
��� saturation
curve
���
� �� �� �� ��
Pressure bar g
���
��� This product must not be
Temperature °C
���
SV607 PN16 inlet ���
Steam
��� saturation
curve
�
���
� � � �� ��
Pressure bar g
SV604 PN40
Body design conditions
SV607 PN16 or PN25
Size Saturated steam Air Water
DN20 x DN32 29 bar g 40 bar g 40 bar g
DN25 x DN40 29 bar g 40 bar g 40 bar g
DN32 x DN50 29 bar g 40 bar g 40 bar g
DN40 x DN65 29 bar g 40 bar g 40 bar g
SV604 PN40 DN50 x DN80 29 bar g 40 bar g 40 bar g
DN65 x DN100 29 bar g 32 bar g 32 bar g
DN80 x DN125 29 bar g 32 bar g 32 bar g
DN100 x DN150 25 bar g 25 bar g 25 bar g
DN125 x DN200 20 bar g 20 bar g 20 bar g
DN150 x DN250 16 bar g 16 bar g 16 bar g
Set pressure range maximum
DN20 x DN32 22.5 bar g 25 bar g 25 bar g
DN25 x DN40 22.5 bar g 25 bar g 25 bar g
DN32 x DN50 22.5 bar g 25 bar g 25 bar g
DN40 x DN65 22.5 bar g 25 bar g 25 bar g
PN25 DN50 x DN80 22.5 bar g 25 bar g 25 bar g
DN65 x DN100 22.5 bar g 25 bar g 25 bar g
DN80 x DN125 22.5 bar g 25 bar g 25 bar g
SV607 DN100 x DN150 22.5 bar g 25 bar g 25 bar g
DN125 x DN200 20 bar g 20 bar g 20 bar g
DN150 x DN250 16 bar g 16 bar g 16 bar g
DN65 x DN100 14.6 bar g 16 bar g 16 bar g
DN80 x DN125 14.6 bar g 16 bar g 16 bar g
PN16 DN100 x DN150 14.6 bar g 16 bar g 16 bar g
DN125 x DN200 14.6 bar g 16 bar g 16 bar g
DN150 x DN250 14.6 bar g 16 bar g 16 bar g
Set pressure range minimum SV604 and SV607 0.2 bar g
SV604 400°C
Maximum
Temperature SV607 350°C
Minimum SV604 and SV607 -10°C
Steam 5%
Performance data Overpressure
Liquids and gas 10%
Steam and gas 10%
Blowdown limit
Liquids 20%
Backpressure limit 10% of set pressure
SV604 60 bar g
Designed for a maximum inlet
PN25 38 bar g
cold hydraulic test pressure of: SV607
PN16 24 bar g
32 31 30
4 26, 27 4
17 19, 20
4 29
14 28
15
18 16
18
34
6 35
Sealed cap
9
3
Packed easing lever
12
11
7
22 10
33
13
21
23 5
8
36 2
1
Materials
No. Part Material SV607 / SV604
1 Body SG iron / carbon steel GJS-400-18LT / 1.0619 + N
2 Seat Stainless steel DN20 - DN100 1.4057 or for DN125 - DN150 ANC2
3 Bonnet SG iron / carbon steel GJS-400-18LT / 1.0619 + N
4 Cap SG iron GJS-400-15
Stainless steel, DN20 - DN100 1.4021 or for
5 Disc
hardened 47-52 HRC (Hardened Rockwell 'C' Scale) DN125 - DN150 CA15
Standard Chrome-vanadium alloy steel
6 Spring
For temperatures above 230°C Tungsten alloy steel
7 Guide plate SG iron GJS-400-15
8 Skirt Stainless steel DN20 - DN100 1.4301 or for DN125 - DN150 1.4308
9 Stem Stainless steel 1.4021
10 Body bolts Steel CK35
* 11 Spring plate Carbon steel C45E
* 12 Bearing ring (DN80 to DN150 only) Stainless steel 1.4021
13 Spacer Stainless steel 1.4021
14 Adjustment screw Stainless steel 1.4021
15 Lock-nut Zinc plated carbon steel
16 Screw Zinc plated steel
17 Collar Zinc plated carbon steel
18 Lever SG iron GJS-400-15
19 Cross pin Zinc plated carbon steel
20 Circlip Spring steel
21 Disc pin Spring steel DIN 7343, A304
22 Collets Stainless steel 1.4021
23 Stem ball Stainless steel
26 Collar pin Zinc plated carbon steel
27 Collar circlip Spring stainless steel
28 Packed lever spindle Stainless steel ASTM A276 431
29 Lifting fork Carbon steel
30 Gland packing Graphite
31 Gland Stainless steel ASTM A276 304
32 Gland nut Carbon steel
33 Guide plate gaskets (2 off) Reinforced exfoliated graphite
34 Sealed cap gasket Universal SA
35 Packed lever cap gasket Universal SA
36 Body drain plug ½ BSP Steel
* Note: The spring plate (11) and bearing ring design (12) varies according to the valve size and set pressure.
Table 1 - SV60 flow capacity for dry saturated steam in kilogrammes per hour (kg / h)
(calculated at 10% overpressure. In accordance with EN 150 4126)
Valve size DN in /out 20 / 32 25 / 40 32 / 50 40 / 65 50 / 80 65 / 100 80 / 125 100 / 150 125 / 200 150 / 250
Flow area (mm²) 230 445 740 1140 1979 2734 4185 6504 8659 12272
Table 2 - SV60 flow capacity for air - normal m3/ h at 0°C and 1013 mbar
(calculated in accordance with AD-MERKBLATT A2 and TRD 421)
Valve size DN in /out 20 /32 25/40 32 /50 40 /65 50 /80 65 /100 80 /125 100 /150 125 /200 150 /250
Orifice (mm) 17.0 23.8 30.6 38.0 50.1 59.0 73.0 91.0 105 125
Flow area (mm²) 230 445 740 1 140 1 979 2 734 4 185 6 504 8 659 12 272
w (P > 4 bar) 0.78 0.86 0.76 0.68 0.64 0.71 0.66 0.70 0.72 0.73
Valve size DN in / out 20 /32 25/40 32 /50 40 /65 50 /80 65 /100 80 /125 100 /150 125 /200 150 /250
Orifice (mm) 17.0 23.8 30.6 38.0 50.1 59.0 73.0 91.0 105 125
Flow area (mm²) 230 445 740 1140 1979 2734 4185 6504 8659 12272
w 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Installation note:
The safety valve should always be fitted with the centre line of
the spring housing vertically above the valve.
Open bonnet valves are recommended for all steam boiler
applications.
TI-P137-18
ST Issue 3
BSA6T shown
Description
A range of sealed, in-line stop valves having twin ply bellows as standard throughout the range. These valves have been designed for
use on steam, gas, liquid, condensate and water systems.
The standard BSAT range comes complete with throttling plug and locking device.
The alternative BSA range has a flat disc.
The Tables on page 2 clearly display the available sizes, pipeline connections and available options for the standard and alternative
ranges.
Standards
The product fully complies with the requirements of the European Pressure Equipment Directive 97 / 23 / EC and carries the mark when
so required.
Certification
The BSA1 and BSA1T is available with a manufacturer's Typical Test Report.
The BSA2, BSA2T, BSA3 and BSA3T is available with certification to EN 10204 3.1. Note: All certification / inspection requirements must
be stated at the time of order placement.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2008
Page 2 of 10
DN15 • • • • • • • • • •
DN20 • • • • • • • • • •
DN25 • • • • • • • • • •
Optional DN32 • • • • • •
R-PTFE
DN40 • • • • • • • • • •
soft
seat DN50 • • • • • • • • • •
DN65 • • • • • •
DN80 • • • • • • • • • •
DN100 • • • • • • • • • •
DN125 • •
Optional DN150 • • •
balancing
disc DN200 • • • • • • •
DN250 •
Dimensions /weights
(approximate) in mm and kg
Weight
A B C BSA1
Size BSA1T BSA3 BSA3 BSA3 BSA6T
PN JIS / KS JIS / KS ANSI ANSI BSA2 (DIN) (ANSI) ANSI 300 BSA64T
10K 20K 150 300 BSA2T ANSI 150 JIS/KS 20K PN40
Seat leakage
Disc to seat shut-off conforms to EN 12266-1 Rate 1 leakage and ISO 5208 Rate A. Disc to seat shut-off for BSA3 (ANSI) conforms to
API 598 no leakage.
To convert Kv to volume flowrate in m³ / h:- Note: The maximum recommended differential pressure in
throttling function:
= Kv x P DN15 - DN80 2.0 bar
Where: DN100 - DN125 1.5 bar
= Volume flow in cubic m/h DN150 1.0 bar
P = Pressure drop in bar DN200 - DN250 0.8 bar
If the BSAT is used above these quoted figures, increased noise
and vibration may be experienced.
The graphs below show handwheel rotation and flow characteristic with water at 20°C:
Kvr values
� �
�
�
�
� �
� �
� �
� � � � � � � �
Handwheel rotations Handwheel rotations
Kvr values
�
� ��
�
�
�
� �
� � � � � � � � � � � �
Handwheel rotations Handwheel rotations
Kvr values
��
��
��
��
��
� ��
� �
� � � � � � � ��� � � � � � � � ���
Handwheel rotations Handwheel rotations
Kvr values
��
�� ��
��
��
��
� �
� � � � ��� � � � � � ��
Handwheel rotations Handwheel rotations
Kvr values
���
��� ���
���
��
��
� �
� � � � � � ��� � � � � �
Handwheel rotations Handwheel rotations
���
Kvr values
Kvr values
���
���
���
���
� �
� � � � � ��� � � � � ���
Handwheel rotations Handwheel rotations
���
��
% Flow
��� ��
��
� ��
� � � � � ����
�
Handwheel rotations � �� �� �� �� ���
% Handwheel rotations
Materials for the BSA1T, BSA2T, BSA3T and BSA1, BSA2, BSA3
BSA1T BSA2T BSA3T and BSA3
No. Part and and
BSA1 BSA2 DIN ANSI
Cast iron SG iron Cast steel Cast steel
1 Body
EN-GJS-250 EN-GJS-400-18-LT 1.0619+N (GSC 25N) ASTM A 216 WCB
Steel (DN15 - DN80) Forged steel (DN15- DN80)
SG iron DIN 17243 C 22.8 ASTM A 105
2 Bonnet
EN-GJS-400-18-LT Steel (DN100 - DN200) Cast steel (DN100- DN200)
1.0619+N (GSC 25N) ASTM A 216 WCB
3 Seat Stainless steel AISI 420
Metal Stainless steel DIN 17440 X30 Cr13
4 Disc Disc Stainless steel DIN 17440 X30 Cr13
Soft seat
Insert R-PTFE 25% carbon filled
5 Bellows Stainless steel DIN 17440 X6 Cr Ni Ti 1810
6 Stem Stainless steel AISI 420
7 Handwheel Pressed steel BS 1449 CR4
8 Stem packing Graphite
Bonnet studs Steel DIN 17420 24 Cr Mo 5 Steel ASTM A 193 B7
9 Bonnet nuts Steel DIN 17420 Ck 35 Steel ASTM A 192 2 H
Bonnet bolts Steel DIN 931 Gr. 5.6
10 Body / bonnet gasket Graphite laminated with stainless steel insert
DN15 - DN80 Steel M8 x 14 mm BS 3692 Gr. 8.8
Locking
11 screw DN100 - DN150 Steel M8 x 20 mm BS 3692 Gr. 8.8
DN200 - DN250 Steel M12 x 20 mm BS 3692 Gr. 8.8
8
9
11
2
5
10
1
DN150
shown
Stroke
limiter
Handwheel BSAT BSAT
nut
11
8
9
10
1
3 4
Temperature °C
A
���
A - A Flanged JIS / KS 10K
Steam B - B Flanged PN16
��� saturation
curve
A B
�
� � � � � �� �� �� ��
Pressure bar g
��� ���
Steam Steam
��� ��� saturation
saturation
curve curve
� �
� � � � � �� �� �� �� � � �� �� �� ��
Pressure bar g Pressure bar g
Body design conditions PN16 PN25
PMA - Maximum allowable pressure 16 bar g 25 bar g
TMA - Maximum allowable temperature 350°C 350°C
PMO - Maximum operating pressure for saturated steam service 14.7 bar g 22.3 bar g
Soft seat 230°C 230°C
TMO - Maximum operating temperature
Metal seat 350°C 350°C
Minimum operating temperature -10°C -10°C
Designed for a maximum cold hydraulic test pressure of: 24 bar g 38 bar g
Temperature °C
��� ���
��� ���
Steam Steam
��� saturation ��� saturation
curve curve
� �
� � �� �� �� �� � � �� �� �� �� �� �� ��
Pressure bar g Pressure bar g
Body design conditions PN25, DN200 PN40, DN15 - DN150
PMA - Maximum allowable pressure 25 bar g 40 bar g
TMA - Maximum allowable temperature 400°C 400°C
PMO - Maximum operating pressure for saturated steam service 23.2 bar g * 30.4 bar g
Soft seat 230°C 230°C
TMO - Maximum operating temperature
Metal seat 400°C 400°C
Minimum operating temperature -10°C -10°C
Designed for a maximum cold hydraulic test pressure of: 38 bar g 60 bar g
* Maximum operating pressure is limited to 27 bar g for the soft seat version only
Body design conditions ANSI 150 ANSI 300 JIS /KS 20K
PMA - Maximum allowable pressure 19.6 bar g 51 bar g 34 bar g
TMA - Maximum allowable temperature 425°C 425°C 425°C
PMO - Maximum operating pressure for saturated steam service 14 bar g *41.6 bar g *30.7 bar g
Soft seat 230°C 230°C 230°C
TMO - Maximum operating temperature
Metal seat 425°C 425°C 425°C
Minimum operating temperature 0°C 0°C 0°C
Designed for a maximum cold hydraulic test pressure of: 31 bar g 77 bar g 50 bar g
* Maximum operating pressure is limited to 27 bar g for the soft seat version only
���
Temperature °C
���
���
Steam
��� saturation
curve
�
���
� �� �� �� ��
Pressure bar g
How to order
Example: 1 off DN25 Spirax Sarco type BSA2T bellows sealed stop valve, flanged PN16 or PN25.
Note: Should the differential pressure exceed those listed against the respective sizes in the table below, then please ensure balancing
discs are specified for use in the valves (see illustration overleaf).
Spare parts
The spare parts are shown in heavy outline. Parts drawn in broken
line are not supplied as spares.
Available spares
Body/bonnet gasket and stem packing 10, 8 (2 off)
Stem and bellows assembly (state if BSAT or BSA) 6, 5
Disc (and optional disc where fitted) -
state full description of the valve 4
BSAT 6
shown
10
5
10
A
performance of the separator.
Standards ���
This product fully complies with the requirements of the European
Pressure Equipment Directive 97 /23 /EC. ���
Certification
This product is available with a manufacturers' Typical Test Report. �
A B D
Note: All certification / inspection requirements must be stated at ���
the time of order placement. � � �� �� �� ��
Pressure bar g
Sizes and pipe connections The product must not be used in this region.
DN40, DN50, DN65, DN80, DN100, DN125, DN150 and DN200.
Flanged EN 1092 PN16 and PN25 with screwed BSP drain. A -A Flanged JIS 10K
Flanged JIS /KS 10K with screwed BSP drain. B-B Flanged EN 1092 PN16
Flanged JIS /KS 20K with screwed BSP drain - DN40 , DN50, DN65 B - C - D Flanged EN 1092 PN25 and JIS 20K
and DN200 only. Note: S13 flanged type separators may be supplied with a lower
pressure rating than that cast into the body. Reference should be
Materials made to the appropriate operating chart to determine the actual
product limitations.
No. Part Material Body design conditions PN25
PMA Maximum allowable pressure 25 bar g @ 100°C
TMA Maximum allowable temperature 350°C @ 14 bar g
1 Body SG iron DIN 1693 GGG40
ASTM A395 Minimum allowable temperature -10°C
Maximum operating JIS/KS 10K 12.3 bar g
PMO pressure for saturated PN16 13.7 bar g
2 Plug Carbon steel 1.0460 (C22.8) steam service PN25 and JIS/KS 20K 21.3 bar g
TMO Maximum operating temperature 350°C @ 14 bar g
Minimum operating temperature -10°C
3 Gasket Reinforced exfoliated graphite
Note: For lower operating temperatures consult Spirax Sarco
JIS/KS 10K 20.4 bar g
Designed for a maximum cold
4 Drain reducing bush Forged carbon steel ASTM A105 PN16 24.0 bar g
hydraulic test pressure of:
PN25 and JIS/KS 20K 37.5 bar g
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Dimensions, weight and volumes Recommended tightening torques
(approximate) in mm, kg and litres
or
Size A B C D E F G Weight Volume Item Size Nm
mm
DN40 111 156 89 365 ½" 1" 94 14 1.6
DN40 46 A /F M56 150 - 165
DN50 146 205 117 456 ½" 1" 98 25 3.2
DN50 46 A /F M56 150 - 165
DN65 178 249 146 406 ¾" 1½" 98 28 4.6
DN65 46 A /F M56 150 - 165
DN80 178 252 152 483 1" 1½" 98 36 6.5
DN80 60 A /F M72 190 - 210
DN100 223 315 197 692 1" 1½" 118 60 13.5 2
DN100 60 A /F M72 190 - 210
DN125 226 397 381 706 1" 1½" 121 128 38.5 DN125 60 A /F M72 190 - 210
DN150 226 397 381 706 1" 1½" 121 130 42.5 DN150 60 A /F M72 190 - 210
DN200 308 502 426 762 1½" 1½" 140 190 68.0 DN200 60 A /F M72 190 - 210
2 Inspection opening
G Drain E
D C
How to order
Example: 1 off DN50 Spirax Sarco S13 separator with SG iron body having flanged EN 1092 PN16 connections.
TI-P133-58
ST Issue 4
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Page 2 of 3
14 12 21 18 11 4 9, 20 18
23
8
16
6, 7, 22
15
3
2
1
5
19
Materials
No. Part Material
M10Si2 ISO Zinc plated carbon steel ASTM A105
1 Body M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
M10Si2 ISO Zinc plated carbon steel ASTM A105
2 Cap M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
3 Ball Stainless steel AISI 316
4 Stem Stainless steel AISI 316
5 Seat Carbon / graphite reinforced PTFE PDR 0.8
6 Stem seal Reinforced PTFE antistatic
M10Si2 ISO
Zinc plated carbon steel SAE 1010
7 Separator M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
8 Belleville washer Stainless steel AISI 301
M10Si2 ISO
Zinc plated carbon steel SAE 1010
9 Nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
10 Name-plate - DN (Not shown) Stainless steel AISI 430
M10Si2 ISO
Zinc plated carbon steel SAE 1010
11 Stem nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
12 Lever M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
13 Name-plate (Not shown) Stainless steel AISI 430
14 Grip Vinyl
M10Si2 ISO
Zinc plated carbon steel Grade 5
15 Bolts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
16 Nuts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
17 Studs M10Si4 ISO Stainless steel AISI 316
Note: Item 17 can not be shown as it is only applicable to welded versions
M10Si2 ISO
Zinc plated carbon steel SAE 12L 14
18 Stop screw M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
19 Body/cap gasket 'O' ring EPDM geothermal
20 Nut locker Stainless steel AISI 316
M10Si2 ISO
Zinc plated carbon steel SAE 1010
21 Lockable handle M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
22 Stem seal PEEK
23 Lock-plate Stainless steel AISI 316
B2, B3
C2,
C3
D1, ØE
D2 22
D
6 6
A, A1
A2, A3
A: Scrd and BW
A1: SW
A2: Flanged ANSI 150
A3: Flanged PN40
B2: Scrd, BW and SW
B3: Flanged PN40 and ANSI 150
C2: Scrd, BW and SW
C3: Flanged PN40 and ANSI 150
D: Scrd, BW and SW
D1: Flanged ANSI 150
D2: Flanged PN40
E: All versions 19 5 5 19
Standards
This product fully complies with the requirements of the European
Pressure Equipment Directive 97 / 23 / EC.
Certification
This product is available with a manufacturers' Typical Test Report.
Note: All certification / inspection requirements must be stated at
the time of order placement. 4
Sizes and pipe connections
½", ¾", 1", 1¼", 1½", 2", 2½" and 3" screwed BSP or NPT.
Optional extras
Strainer screens 1
Perforations 1.6, 3 mm
Stainless steel screen
Mesh 40, 100, 200
Perforations 0.8, 3 mm
Monel
Mesh 100 3
Blowdown or drain valve connections. 2
The cap can be drilled to the following sizes to enable a blowdown
or drain valve to be fitted.
Strainer size Blowdown valve Drain valve
Size 2½" and 3"
½" ¼" ¼"
¾" and 1" ½" ½"
1¼" and 1½" 1" ¾"
2" to 3" 1¼" ¾"
��� 4
���
Steam 1
��� saturation
�� curve
�
� � �� �� �� ��
Pressure bar g
The product must not be used in this region.
3
2
Body design conditions PN25 6
PMA Maximum allowable pressure 25 bar g @ 120°C 5
TMA Maximum allowable temperature 260°C @ 19.5 bar g
Minimum allowable temperature -10°C Materials
No. Part Material
Maximum operating pressure
PMO 21 bar g 1 Body SG iron DIN 1693 GGG 40
for saturated steam service
TMO Maximum operating temperature 260°C @ 19.5 bar g 2 Cap SG iron DIN 1693 GGG 40
3 Cap gasket Reinforced exfoliated graphite
½" to 2" -10°C
Minimum operating temperature 4 Strainer screen Stainless steel 316L
2½" and 3" 0°C
Note: For lower operating temperatures consult Spirax Sarco 5 Bolt Carbon steel BS 3692 Gr. 8.8
Designed for a maximum cold hydraulic test pressure of 38 bar g 6 Washer Carbon steel BS 4320 TI Form A
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Kv values For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
Size ½" ¾" 1" 1¼" 1½" 2" 2½" 3"
Perforations 0.8, 1.6 and 3 mm 3.6 11 15.5 26 41 68 82 115
Mesh 40 and 100 3.6 11 15.5 26 41 68 82 115
Mesh 200 3.6 9 13.0 21 35 55 66 93
Withdrawal
distance
D
Warning:
The strainer cap gasket contains a thin stainless steel support ring,
which may cause physical injury if it is not handled and disposed
of carefully.
Installation note:
The strainer should be installed in the direction of flow, as indicated
on the body. On applications involving steam or gases the pocket
should be in the horizontal plane. On liquid systems the pocket Size 2½" and 3"
should point downwards. Suitable isolation valves must be installed
to allow for safe maintenance and trap replacement.
3
Maintenance note:
Maintenance can be completed with the strainer in the pipeline. 4
Disposal:
The product is recyclable. No ecological hazard is anticipated with
disposal of this product providing due care is taken.
6
How to order
Example: 1 off Spirax Sarco 2" Fig 12 SG iron strainer, screwed BSP, 5
with stainless steel screen having 0.8 mm perforations.
TI-S02-27
ST Issue 8
FT14HC
1"
FT14
1¼"
FT14-C
FT14
1½" and 2"
Description
The FT14 and FT14HC are iron bodied ball float steam traps having stainless steel working internals and integral automatic air venting
facility. These traps are supplied with horizontal screwed connections only and can be maintained without disturbing the pipework. The
flow direction is as indicated on the valve body.
Available types
FT14 Standard 1¼", 1½" and 2"
High capacity (1" only) - As standard the FT14HC is available Note: These ball float steam traps are available with
FT14HC with flow direction in either left-to-right or right-to-left direction. either 4.5, 10 or 14 bar internals (PMX).
Please state preference when placing an order.
Capsule
The BP99/32 capsule which is used in the FT14 and FT14HC ball float steam traps is suitable for use on 150°C superheat @ 0 bar g
and 50°C superheat @ 32 bar g.
Optional extras will only be supplied if specified at the point of order
A manually adjustable needle valve (designated 'C' on the nomenclature i.e. FT14-C) can be fitted to the trap. This option provides a
steam lock release (SLR) feature in addition to the standard air vent. For further information please consult Spirax Sarco.
The top of the cover can be drilled and tapped up to " BSP or NPT for the purpose of fitting a balance line.
The bottom of the cover can be drilled and tapped " BSP or NPT for the purpose of fitting a drain cock.
Standards
This product fully complies with the requirements of the European Pressure Equipment Directive 97/23/EC.
Certification
This product is available with a manufacturers’ Typical Test Report. Note: All certification/inspection requirements must be stated at the
time of order placement.
Sizes and pipe connections 1" (FT14HC only), 1¼", 1½" and 2" screwed BSP and NPT.
Pressure / temperature limits See page 2 for the pressure / temperature limitations.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2009
Page 2 of 5
���
Temperature °C
��� FT14HC 1"
���
PN25 ��� Steam and
��� saturation
curve FT14 1¼"
��
�
� � �� �� �� ��
Pressure bar g
���
Temperature °C
���
The product should not be used in this region as damage to the internals may occur.
PMO Maximum operating pressure for saturated steam service 21 bar g 14 bar g
Designed for a maximum cold hydraulic test pressure of: 38 bar g 24 bar g
FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
Page 3 of 5
FT14HC
1"
4 FT14
1¼"
2
8
1
17
10 18
7
9
11 6 2 3 17 18 8 4
12
5
7 26
6
5
12
17 18 20 21 19
FT14-C FT14
1½" and 2"
Materials
No. Part Material
1" and 1¼" SG iron BS EN 1563 JS 1030
1 Body
1½" and 2" Cast iron DIN 1691 GG 25
Cover bolts 1" Steel BS 3692 Gr. 8.8
2 Cover bolts 1¼" Steel ASTM A193 B7
Cover bolts & nuts 1½" and 2" Steel BS 3692 Gr. 8.8
3 Cover gasket Reinforced exfoliated graphite
1" and 1¼" SG iron BS EN 1563 JS 1030
4 Cover
1½" and 2" Cast iron DIN 1961 GG 25
Valve seat 1" and 1¼" Stainless steel BS 970 431 S29
5
Main valve assembly with erosion deflector 1½" and 2" Stainless steel BS 3146 Part 2 ANC 2
Valve seat gasket 1" and 1¼" Stainless steel BS 1449 304 S11
6
Main valve assembly gasket 1½" and 2" Reinforced exfoliated graphite
Pivot frame assembly set screws 1" and 1¼" Stainless steel BS 4183 18/8
7 Bolts 1½" Stainless steel ISO 3506-2: A2-70
Main valve assembly bolts
Studs and nuts 2" Stainless steel BS 6105 A4-80
8 Ball float and lever Stainless steel BS 1449 304 S16
9 Support frame 1" and 1¼" Stainless steel BS 1449 304 S16
10 Pivot frame 1" and 1¼" Stainless steel BS 1449 304 S16
11 Pivot pin 1" and 1¼" Stainless steel
12 Erosion deflector Stainless steel BS 970 431 S29
17 Air vent assembly Stainless steel
18 Air vent seat gasket Stainless steel BS 1449 304 S11
19 SLR assembly Stainless steel BS 970 303 S21
20 SLR gasket Mild steel BS 1449 CS4
21 SLR seal Graphite
26 Inlet plate 1½" and 2" only Stainless steel BS 1449 304 S16
FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
Page 4 of 5
Capacities
�� ���
�� ���
�� ���
� ���
� ��� ��
� ��� � ����
���
���
� ���
� ���
� ��� ���
� ���
�� ���
� ���
�
���
� ���
���
Condensate kg / h
� ��� �
��
���
� ���
�����
�
����
� ��
���
��
��
���
� ���
�� ��� � ���
��� ��� � ���
��� ��
��
�� ��
��� ����
���
��� ���
��
���
���
�
���
���
� ���
�� �
�
���
��� � ���
� ����
�� ���
� � �� ���
�� �
���
��� ��
���
��
����
���
� ���
� ���
���
���
��� ��� ��� ��� ��� ��� � � � � � � � � � �� ��
Additional cold water capacities from the thermostatic air vent under start-up conditions
Capacities shown above are based on condensate at saturation temperature. Under start-up conditions when the condensate is cold
the internal thermostatic air vent will be open and provides additional capacity to the main valve. The following table gives the minimum
additional cold water capacities from the air vent.
FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
Page 5 of 5
Steam lock
release assembly 2 Dowel 3 18 Air vent assembly
17
19 + 21
20
6 5 10 8
11 9 7 6 26 5 7 8
Main valve assembly Main valve assembly
with float (1½" and 2")
(1" and 1¼") (horizontal assembly shown)
FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
TI-P601-18
ST Issue 4
B
300
E C
200
Steam
100 saturation
curve D
0
0 20 10 30 40 50
Pressure bar g Certification
This product must not be used in this region. The product is available with certification to EN 10204 3.1.B for
body as standard.
A-B-D High temperature spring and without spring
E-C-D Standard spring
Standards
Materials Designed and manufactured in accordance with BS 7438.
No.Part Material Standard shut-off
1 Body Austenitic stainless steel ASTM A351 CF3M Standard valves conform to DIN 3230 BN2.
2 Seat Austenitic stainless steel ASTM A351 CF3M Soft seated versions meet DIN 3230 BN1 and DIN 3230 BO1
provided a differential pressure exists.
3 Disc Austenitic stainless steel BS 1449 316 S11
Standard spring Austenitic stainless steel BS 2056 316 S42 Operation
4 Heavy duty spring Austenitic stainless steel BS 2056 316 S42 Disc check valves are opened by the pressure of the fluid and
closed by the spring as soon as the flow ceases and before the
High temp. spring Nickel alloy Nimonic 90 reverse flow occurs.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification. © Copyright 2004
Kv values Pressure loss diagram
Size ½" ¾" 1" 20
5
Kv 4.4 7.5 12 4
For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156 10 3
Water flowrate in Vw m³ /h
Opening pressures in mbar
25 25 25 2
➔ 22.5 22.5 22.5 ½" 0.5
20 20 20 0.4
➔
Where lower opening pressures are required, valves without springs 1 0.3
can be installed in vertical pipes with bottom-to-top flow.
Without spring 0.7 0.2
0.6
➔
3 2.5 4 0.5
0.01 0.02 0.05 0.1 0.2 0.5 1
Dimensions / weight (approximate) in mm and kg Pressure loss in bar
A A B
Size Socket weld Screwed A /F Weight Pressure loss diagram with open valve at 20°C. The values indicated
are applicable to spring loaded valves with horizontal flow. With
½" 50 51 34 0.2 vertical flow, insignificant deviations occur only within the range of
¾" 55 57 41 0.3 partial opening.
The curves given in the chart are valid for water at 20°C. To
1" 67 68 50 0.5 determine the pressure for other fluids the equivalent water volume
flowrate must be calculated and used in the graph.
➤ ➤ r
Ö 1000
A
Vw = xV
➤
Disposal
If a product which contains a Viton component has been subjected
to a temperature approaching 315°C or higher, then it may have
decomposed and formed hydrofluoric acid. Avoid skin contact
and inhalation of any fumes as the acid will cause deep skin
burns and damage to the respiratory system. Viton must be
How to order disposed of in a recognised manner as stated in the Installation
Example: 1 off Spirax Sarco DCV41 in an austenitic stainless steel and Maintenance Instructions (IM-P601-19). No other ecological
body fitted with a Viton soft seat, having ½" screwed BSP hazard is anticipated with the disposal of this product providing
connections and complete with certification to EN 10204 3.1.B for due care is taken.
the body.
TI-S60-03
ST Issue 8
Fig 33
Cast Iron
Strainer
Description Sizes and pipe connections
The Fig 33 is a cast iron integrally flanged Y- type strainer. The DN15, DN20, DN25, DN32, DN40, DN50, DN65, DN80, DN100,
standard stainless steel screen in the DN15 to DN80 size range DN125, DN150 and DN200
has 0.8 mm perforations, in the DN100 to DN200 size range it has Standard available flanges: EN 1092 PN16, AS 2129 table F,
1.6 mm perforations. Optional mesh sizes are available as well ASME 150 (DN15 and DN20) and ASME 125 (DN25 to DN200).
as monel screens. The strainer cap can be drilled and tapped for
blowdown and drain valves if required.
Standards
This product fully complies with the requirements of the European
Pressure Equipment Directive 97 / 23 / EC.
Certification
This product is available with a manufacturer’s Typical Test Report.
Note: All certification / inspection requirements must be stated at the
time of order placement.
Optional extras
1.6 mm (DN15 to DN80)
Perforations
Stainless steel screen 3.0 mm (DN15 to DN200)
Mesh 40, 100, 200
0.8 mm (DN15 to DN80) 1
Perforations 1.6 mm (DN100 to DN200) 4
Monel screen
3.0 mm (DN15 to DN200)
Mesh 100
3
Blowdown or drain valve connections 2
The cap can be drilled to the following sizes to enable a blowdown
or drain valve to be fitted. DN15 to DN50
Strainer size Blowdown valve Drain valve
DN15 ¼ ¼"
DN20 and DN25 ½" ½"
DN32 and DN40 1" ¾"
DN50, DN65, DN80, DN100 and DN125 1¼" ¾"
DN150 and DN200 2" ¾"
C
200 B
1
100 Steam
saturation A
curve B 4
C
0
0 2 4 6 8 10 12 14 16
Pressure bar g
3
The product must not be used in this region.
A - A Flanged EN 1092 PN16 5
B - B Flanged AS 2129 Table F
C - C Flanged ASME 125 (including DN15, DN20 flanged ASME 150) 2 DN65 to DN200
Body design conditions PN16
PMA Maximum allowable pressure 16 bar g
TMA Maximum allowable temperature 300°C
Minimum allowable temperature
DN15 to DN50 -10°C Materials
DN65 to DN200 0°C No. Part Material
EN 1092 PN16 13 bar g 1 Body Cast iron DIN 1691 GG 20
Maximum operating pressure AS 2129 Table F 13 bar g
PMO Cap DN15 to DN50 SG iron DIN 1693 GG 25
for saturated steam service ASME 125 10 bar g 2
Cover DN65 to DN200 Cast iron DIN 1691 GG 20
ASME 150 10 bar g
TMO Maximum operating temperature 300°C 3 Cap gasket Reinforced exfoliated graphite
Minimum operating temperature 0°C 4 Strainer screen Austenitic stainless steel ASTM A240 316L
Designed for a maximum cold hydraulic test pressure of 24 bar g 5 Bolts Carbon steel BS 4169 Gr. 8.8
Kv values For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
Size DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100 DN125 DN150 DN200
Perforations 0.8, 1.6 and 3.0 mm 5 8 13 22 29 46 72 103 155 237 340 588
Mesh 40 and 100 5 8 13 22 29 46 72 103 155 237 340 588
Mesh 200 4 6 10 17 23 37 58 83 124 186 268 464
DN15 to DN50
4
3
2
B
C
Withdrawal
distance
Maintenance note:
Maintenance can be completed with the strainer in the pipeline. 5
Disposal
The product is recyclable. No ecological hazard is anticipated with
disposal of this product providing due care is taken. Recommended tightening torques
or
How to order
Example: 1 off DN25 Spirax Sarco Fig 33 strainer having EN 1092 Item Qty Size
mm Nm
PN16 flanged connections. The strainer must be supplied with a
stainless steel screen having 0.8 mm perforations. 1 DN15 36 M28 50 - 55
1 DN20 38 M32 60 - 66
1 DN25 50 M42 100 - 110
2
1 DN32 46 M56 150 - 165
1 DN40 50 M60 170 - 185
1 DN50 60 M72 190 - 210
8 DN65 19 M12 x 40 20 - 24
8 DN80 19 M12 x 40 30 - 35
8 DN100 24 M16 x 50 70 - 77
5
8 DN125 24 M16 x 50 80 - 88
8 DN150 30 M20 x 60 100 - 110
12 DN200 30 M20 x 70 90 - 100
Standards
The product fully complies with the requirements of the Pressure
Equipment Directive 97 /23 /EC.
Certification
A certificate of conformity is available as standard for this product.
A calibration certificate is available by special order at extra cost.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2006
Dimensions /weights (approximate) in mm and kg
Gauge Ring syphon U' syphon
Weight Weight
A B C D Weight E F G H Syphon Cock J K L Syphon Cock
100 29 137 22 A /F 0.43 321 35 80 116 0.94 0.21 167.5 61.5 136.5 0.59 0.21
A B J
Ring syphon
G F Gauge cock
K
C E
L
'U' syphon
Gauge
H
D
How to order
Example: 1 off Spirax Sarco " pressure gauge with a pressure range of 0 - 10 bar and having screwed BSP connections.
Spare parts
There are no spare parts available for Spirax Sarco pressure gauges.
Typical uses of a 'U' syphon and gauge
Vertical pipe
Horizontal pipe
(where no headroom
exists)
Side of vessel
Top of vessel
TI-P204-01
CH Issue 13
Steam
saturation
��� curve
Flanged
��� DN15 to DN100
H H
G F E
�
� � �� �� �� ��
Pressure bar g
The product must not be used in this region.
A - D - E Screwed and flanged EN 1092 PN25.
A - C - G Flanged EN 1092 PN16.
A - B - F Flanged ANSI 150.
H - H The DRV7G is limited to 90°C.
Body design conditions PN25
Maximum design pressure 25 bar g @ 100°C
DRV7 300°C @ 17.5 bar g
Maximum design temperature
DRV7G 90°C @ 25 bar g
Minimum design temperature 0°C
DRV7 300°C @ 17.5 bar g
Maximum operating temperature
DRV7G 90°C @ 25 bar g
Minimum operating temperature 0°C
Note: For lower operating temperatures consult Spirax Sarco Kvs values
DN15 - DN50 25 bar Size DN 15 20 25 32 40 50 65 80 100
Maximum differential pressure
DN65 - DN100 20 bar Kvs 3.4 6.5 11.4 16.4 24 40 58 92 145
Designed for a maximum cold hydraulic test pressure of 38 bar g
Note: The Kvs values shown above are full capacities and should
Note: With internals fitted, test pressure must not exceed 25 bar g be used for safety valve sizing purposes where they are required.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2008
Page of 6
Materials
No. Part Material
DN15 to DN50 SG iron DIN 1693 GGG 40.3
1 Body
DN65 to DN100 SG iron ENG JS 400-18-LT
2 Bonnet SG iron DIN 1693 GGG 40.3
3 Valve seat Stainless steel BS 970 431 S29
DN15 Stainless steel
4 Valve seat gasket DN20 and DN25 Mild steel
DN32 to DN50 Reinforced exfoiliated graphite
DRV7 Stainless steel BS 970 431 S29
5 Valve head
DRV7G (soft seated) Stainless steel / Nitrile BS 970 431 S29
6 Valve head screw DN15 and DN20 Stainless steel BS 6105 A2
7 Valve head seal Arlon 1555
8 Bush DN15 and DN20 Stainless steel BS 970 431 S29
9 Bush (part of item 10) DN25 to DN100 Stainless steel BS 970 431 S29
10 Balancing bellows assembly DN25 to DN100 Stainless steel AISI 316 (L)
11 Balancing bellows gasket DN25 to DN100 Reinforced exfoiliated graphite
12 Bonnet gasket Reinforced exfoiliated graphite
13 Bonnet nuts Steel DIN 267 Pt13 Gr. 8
DN15 to DN40 M10
14 Bonnet studs DN50 and DN65 M12 Steel DIN 267 Pt13 Gr. 8.8
DN80 and DN100 M16
15 Pillars Steel zinc plated BS 970 230 M07
16 Pillars nuts Steel zinc plated BS 3693 Gr. 8
17 Spring adjuster Cast iron zinc plated DIN 1691 GG25
18 Spring(s) Chrome Vanadium
19 Bush (part of 20) PTFE / steel composite
20 Sealing bellows assembly Stainless steel AISI 316(L)
DN15 and DN20 Stainless steel 'S' type
21 Sealing bellows gasket
DN25 to DN100 Reinforced exfoiliated graphite
22 Clamp nut DN25 to DN100 Steel zinc plated BS 970 230 M07
DN32 to DN50 Steel zinc plated BS 970 230 M07
25 Lock-nut
DN15 to DN25, DN65 to DN100 Steel zinc plated BS 3692 Gr. 8
26 Spring plate Steel zinc plated BS 1449 Pt1 HR14
27 Needle bearing Steel
28 Setting nut Steel zinc plated BS 970 230 M07
29 Bearing plate DN32 to DN50 Steel zinc plated BS 1449 Pt1 HR14
30 Circlip DN32 to DN50 Steel zinc plated
31 Mounting plate DN25 to DN50 Steel zinc plated BS 1449 Pt1 HR14
Types 1(N) to 4(N) Steel DIN 1514 St W24
32 Housing
Type 5(N) Steel BS EN 10025 S355 J2G3
Types 1(N) and 2(N) Steel zinc plated BS 3692 Gr. 5.6
33 Housing screws
Types 3(N), 4(N) and 5(N) Steel zinc plated BS 3692 Gr. 8.8
Types 1(N) and 2(N) Steel zinc plated BS 3692 Gr. 5
34 Housing nuts
Types 3(N), 4(N) and 5(N) Steel zinc plated BS 3692 Gr. 8
Diaphragm EPDM fabric reinforced
35
Diaphragm suffix 'N' Nitrile fabric reinforced
36 Hex. headed bolt Stainless steel BS 6105 A2
37 Sealing washer Fibre
38 Diaphragm clamp Stainless steel ASTM A351 CF8M
39 Piston Steel zinc plated BS 1449 Pt1 HR14
40 Spindle Steel zinc plated BS 970 230 M07
41 Mounting nuts Steel zinc plated BS 3692 Gr. 8
42 Coupling Steel zinc plated
43 Thread insert DN15 and DN20 Stainless steel DTD 734
44 Self-locking nut DN25 to DN100 Stainless steel BS 6105 A2
4
3
44
5
7 43
* 11
8
9
12
2
* 10 13
14
18 20
12
22 16
21 19
11
25
27 15
26
28
31
40
41
32
39
34
33 DN65 to DN100
42
35 38 37 36
29
* Please note: Parts numbered 10 and 11 are for DN25 to DN100 only 30
28
DN25 25
DN32 to DN50
Spare parts for the DN15 and DN20 (½" and ¾") valves
The spare parts available for sizes DN15 and DN20 valves are detailed below. No other parts are supplied as spares.
Available spares
Coupling A
Diaphragm set Diaphragm and sealing washer. B, C
Needle bearing D
Sealing bellows set Sealing bellows assembly, sealing bellows gasket and bonnet gasket. E, F, G
Control spring(s) I
Seat/head set Seat, seat gasket, head, bonnet gasket and head seal. J, K, L, G, H
Gasket set Sealing bellows gasket, bonnet gasket and seat gasket. F, G, K
K J
L H
C
A
Available spares
Coupling A G
Diaphragm set - Diaphragm and sealing washer. B, C
M
Needle bearing D
Sealing bellows set E, F N
Sealing bellows assembly, and sealing bellows gasket.
Control spring(s) I
Seat/head set DN25 to DN50 (1 "to 2") J, K, L, W, H, G
Seat, seat gasket, head, self-locking nut, head seal and bonnet
gasket.
Head set DN65 to DN100 L, W, H, G, M I
Head, self-locking nut, head seal, bonnet gasket and balancing
bellows gasket.
Balancing bellows set DN25 to DN50 N, M, G, H, W, F E
Balancing bellows assembly, balancing bellows gasket,
bonnet gasket, head seal, self-locking nut, sealing bellows gasket.
Balancing bellows set DN65 to DN100 N, M, G, W, H
Balancing bellows assembly, balancing bellows gasket, F
bonnet gasket, self-locking nut and head seal.
Gasket set DN25 to DN50 (1 "to 2") F, G, K, M
Sealing bellows gasket, bonnet gasket, seat gasket and
balancing bellows gasket.
Gasket set DN65 to DN100 F, G, M
Sealing bellows gasket, bonnet gasket and
balancing bellows gasket. D
How to order spares
Always order spares by using the description given in the column
headed 'Available spares' and state the size and type of valve.
Example: 1 - Gasket set for a Spirax sarco DN25 DRV7B1 pressure
reducing valve.
J K
W
L
H
M B C A
G N
DN65 to DN100
E
I
D
DN25 to DN50
A
C
A2 A1
B B
Installation note:
Caution - To protect the actuator diaphragm on steam applications a WS4 series water seal pot must be installed in the downstream
pressure signal line to the actuator. Refer to TI-S12-03 for details.
The valve should be mounted vertically downwards in a horizontal pipeline with the direction of flow as indicated by the arrow on the
valve body. For applications with downstream temperatures below 125°C the valve can alternatively be mounted vertically upwards.
How to order
Example: 1 off Spirax Sarco DN40 DRV7B3 direct acting pressure reducing valve having flanged PN40 connections.
Note: Add suffix 'N' if the Nitrile rubber diaphragm is required. i.e. DRV7B3N.
��� Steam
saturation
��� curve
�� B
� WS4-3
� � �� �� �� ��
Pressure bar g
The product must not be used in this region.
TI-S13-27
CH Issue 11
Description
The SV60 is a range of full lift flanged safety valves suitable for use on steam, inert industrial gas and water services. Please contact
Spirax Sarco for suitability of any other media.
Available types
Model and material Bonnet and cap configuration
Open type easing lever
SV604 Carbon steel Closed bonnet Sealed cap
SV607 SG iron Packed easing lever
Open bonnet Open type easing lever
Applications
The SV60 is suitable for the protection of steam boilers, pipelines, pressure vessels, compressors and receivers and most general process
industry applications.
Certification
A manufacturers' Typical Test Report is provided as standard for each valve which will include valve set and hydraulic test pressure. Also
available on request is material certification in accordance with EN 10204 3.1.
Standards and approvals
The SV60 carries the mark and complies with the requirements of the European Pressure Equipment Directive 97 / 23 / EC falling within
Category 4 for Group 2 gases.
Seat tightness to ANSI / API STD 527-1992.
Lloyds Register (LR) type approval - Certificate number 01 / 00125 (E2).
The SV604 (PN flanged) is approved by the TÜV to AD-Merkblatt A2, AD-Merkblatt A4, TRD 421, Vd TÜV 100, 100 / 4.
Sizes and end connections Inlet sizes: DN20, DN25, DN32, DN40, DN50, DN65, DN80, DN100, DN125 and DN150.
Valve type Inlet connection Outlet connection
PN16 (DN65 to DN150 only) PN16
SV607
PN25 PN16
PN40 PN16
SV604
ANSI 300 ANSI 150
Standard PN flanges are to EN 1092 and ANSI 300 to EN 1759-1.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2008
Page 2 of 7
Temperature °C
���
SV604 PN40 inlet ���
���
Steam
��� saturation
curve
���
� �� �� �� ��
Pressure bar g
���
��� This product must not be
Temperature °C
���
SV607 PN16 inlet ���
Steam
��� saturation
curve
�
���
� � � �� ��
Pressure bar g
SV604 PN40
Body design conditions
SV607 PN16 or PN25
Size Saturated steam Air Water
DN20 x DN32 29 bar g 40 bar g 40 bar g
DN25 x DN40 29 bar g 40 bar g 40 bar g
DN32 x DN50 29 bar g 40 bar g 40 bar g
DN40 x DN65 29 bar g 40 bar g 40 bar g
SV604 PN40 DN50 x DN80 29 bar g 40 bar g 40 bar g
DN65 x DN100 29 bar g 32 bar g 32 bar g
DN80 x DN125 29 bar g 32 bar g 32 bar g
DN100 x DN150 25 bar g 25 bar g 25 bar g
DN125 x DN200 20 bar g 20 bar g 20 bar g
DN150 x DN250 16 bar g 16 bar g 16 bar g
Set pressure range maximum
DN20 x DN32 22.5 bar g 25 bar g 25 bar g
DN25 x DN40 22.5 bar g 25 bar g 25 bar g
DN32 x DN50 22.5 bar g 25 bar g 25 bar g
DN40 x DN65 22.5 bar g 25 bar g 25 bar g
PN25 DN50 x DN80 22.5 bar g 25 bar g 25 bar g
DN65 x DN100 22.5 bar g 25 bar g 25 bar g
DN80 x DN125 22.5 bar g 25 bar g 25 bar g
SV607 DN100 x DN150 22.5 bar g 25 bar g 25 bar g
DN125 x DN200 20 bar g 20 bar g 20 bar g
DN150 x DN250 16 bar g 16 bar g 16 bar g
DN65 x DN100 14.6 bar g 16 bar g 16 bar g
DN80 x DN125 14.6 bar g 16 bar g 16 bar g
PN16 DN100 x DN150 14.6 bar g 16 bar g 16 bar g
DN125 x DN200 14.6 bar g 16 bar g 16 bar g
DN150 x DN250 14.6 bar g 16 bar g 16 bar g
Set pressure range minimum SV604 and SV607 0.2 bar g
SV604 400°C
Maximum
Temperature SV607 350°C
Minimum SV604 and SV607 -10°C
Steam 5%
Performance data Overpressure
Liquids and gas 10%
Steam and gas 10%
Blowdown limit
Liquids 20%
Backpressure limit 10% of set pressure
SV604 60 bar g
Designed for a maximum inlet
PN25 38 bar g
cold hydraulic test pressure of: SV607
PN16 24 bar g
32 31 30
4 26, 27 4
17 19, 20
4 29
14 28
15
18 16
18
34
6 35
Sealed cap
9
3
Packed easing lever
12
11
7
22 10
33
13
21
23 5
8
36 2
1
Materials
No. Part Material SV607 / SV604
1 Body SG iron / carbon steel GJS-400-18LT / 1.0619 + N
2 Seat Stainless steel DN20 - DN100 1.4057 or for DN125 - DN150 ANC2
3 Bonnet SG iron / carbon steel GJS-400-18LT / 1.0619 + N
4 Cap SG iron GJS-400-15
Stainless steel, DN20 - DN100 1.4021 or for
5 Disc
hardened 47-52 HRC (Hardened Rockwell 'C' Scale) DN125 - DN150 CA15
Standard Chrome-vanadium alloy steel
6 Spring
For temperatures above 230°C Tungsten alloy steel
7 Guide plate SG iron GJS-400-15
8 Skirt Stainless steel DN20 - DN100 1.4301 or for DN125 - DN150 1.4308
9 Stem Stainless steel 1.4021
10 Body bolts Steel CK35
* 11 Spring plate Carbon steel C45E
* 12 Bearing ring (DN80 to DN150 only) Stainless steel 1.4021
13 Spacer Stainless steel 1.4021
14 Adjustment screw Stainless steel 1.4021
15 Lock-nut Zinc plated carbon steel
16 Screw Zinc plated steel
17 Collar Zinc plated carbon steel
18 Lever SG iron GJS-400-15
19 Cross pin Zinc plated carbon steel
20 Circlip Spring steel
21 Disc pin Spring steel DIN 7343, A304
22 Collets Stainless steel 1.4021
23 Stem ball Stainless steel
26 Collar pin Zinc plated carbon steel
27 Collar circlip Spring stainless steel
28 Packed lever spindle Stainless steel ASTM A276 431
29 Lifting fork Carbon steel
30 Gland packing Graphite
31 Gland Stainless steel ASTM A276 304
32 Gland nut Carbon steel
33 Guide plate gaskets (2 off) Reinforced exfoliated graphite
34 Sealed cap gasket Universal SA
35 Packed lever cap gasket Universal SA
36 Body drain plug ½ BSP Steel
* Note: The spring plate (11) and bearing ring design (12) varies according to the valve size and set pressure.
Table 1 - SV60 flow capacity for dry saturated steam in kilogrammes per hour (kg / h)
(calculated at 10% overpressure. In accordance with EN 150 4126)
Valve size DN in /out 20 / 32 25 / 40 32 / 50 40 / 65 50 / 80 65 / 100 80 / 125 100 / 150 125 / 200 150 / 250
Flow area (mm²) 230 445 740 1140 1979 2734 4185 6504 8659 12272
Table 2 - SV60 flow capacity for air - normal m3/ h at 0°C and 1013 mbar
(calculated in accordance with AD-MERKBLATT A2 and TRD 421)
Valve size DN in /out 20 /32 25/40 32 /50 40 /65 50 /80 65 /100 80 /125 100 /150 125 /200 150 /250
Orifice (mm) 17.0 23.8 30.6 38.0 50.1 59.0 73.0 91.0 105 125
Flow area (mm²) 230 445 740 1 140 1 979 2 734 4 185 6 504 8 659 12 272
w (P > 4 bar) 0.78 0.86 0.76 0.68 0.64 0.71 0.66 0.70 0.72 0.73
Valve size DN in / out 20 /32 25/40 32 /50 40 /65 50 /80 65 /100 80 /125 100 /150 125 /200 150 /250
Orifice (mm) 17.0 23.8 30.6 38.0 50.1 59.0 73.0 91.0 105 125
Flow area (mm²) 230 445 740 1140 1979 2734 4185 6504 8659 12272
w 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Installation note:
The safety valve should always be fitted with the centre line of
the spring housing vertically above the valve.
Open bonnet valves are recommended for all steam boiler
applications.
TI-P137-18
ST Issue 3
BSA6T shown
Description
A range of sealed, in-line stop valves having twin ply bellows as standard throughout the range. These valves have been designed for
use on steam, gas, liquid, condensate and water systems.
The standard BSAT range comes complete with throttling plug and locking device.
The alternative BSA range has a flat disc.
The Tables on page 2 clearly display the available sizes, pipeline connections and available options for the standard and alternative
ranges.
Standards
The product fully complies with the requirements of the European Pressure Equipment Directive 97 / 23 / EC and carries the mark when
so required.
Certification
The BSA1 and BSA1T is available with a manufacturer's Typical Test Report.
The BSA2, BSA2T, BSA3 and BSA3T is available with certification to EN 10204 3.1. Note: All certification / inspection requirements must
be stated at the time of order placement.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2008
Page 2 of 10
DN15 • • • • • • • • • •
DN20 • • • • • • • • • •
DN25 • • • • • • • • • •
Optional DN32 • • • • • •
R-PTFE
DN40 • • • • • • • • • •
soft
seat DN50 • • • • • • • • • •
DN65 • • • • • •
DN80 • • • • • • • • • •
DN100 • • • • • • • • • •
DN125 • •
Optional DN150 • • •
balancing
disc DN200 • • • • • • •
DN250 •
Dimensions /weights
(approximate) in mm and kg
Weight
A B C BSA1
Size BSA1T BSA3 BSA3 BSA3 BSA6T
PN JIS / KS JIS / KS ANSI ANSI BSA2 (DIN) (ANSI) ANSI 300 BSA64T
10K 20K 150 300 BSA2T ANSI 150 JIS/KS 20K PN40
Seat leakage
Disc to seat shut-off conforms to EN 12266-1 Rate 1 leakage and ISO 5208 Rate A. Disc to seat shut-off for BSA3 (ANSI) conforms to
API 598 no leakage.
To convert Kv to volume flowrate in m³ / h:- Note: The maximum recommended differential pressure in
throttling function:
= Kv x P DN15 - DN80 2.0 bar
Where: DN100 - DN125 1.5 bar
= Volume flow in cubic m/h DN150 1.0 bar
P = Pressure drop in bar DN200 - DN250 0.8 bar
If the BSAT is used above these quoted figures, increased noise
and vibration may be experienced.
The graphs below show handwheel rotation and flow characteristic with water at 20°C:
Kvr values
� �
�
�
�
� �
� �
� �
� � � � � � � �
Handwheel rotations Handwheel rotations
Kvr values
�
� ��
�
�
�
� �
� � � � � � � � � � � �
Handwheel rotations Handwheel rotations
Kvr values
��
��
��
��
��
� ��
� �
� � � � � � � ��� � � � � � � � ���
Handwheel rotations Handwheel rotations
Kvr values
��
�� ��
��
��
��
� �
� � � � ��� � � � � � ��
Handwheel rotations Handwheel rotations
Kvr values
���
��� ���
���
��
��
� �
� � � � � � ��� � � � � �
Handwheel rotations Handwheel rotations
���
Kvr values
Kvr values
���
���
���
���
� �
� � � � � ��� � � � � ���
Handwheel rotations Handwheel rotations
���
��
% Flow
��� ��
��
� ��
� � � � � ����
�
Handwheel rotations � �� �� �� �� ���
% Handwheel rotations
Materials for the BSA1T, BSA2T, BSA3T and BSA1, BSA2, BSA3
BSA1T BSA2T BSA3T and BSA3
No. Part and and
BSA1 BSA2 DIN ANSI
Cast iron SG iron Cast steel Cast steel
1 Body
EN-GJS-250 EN-GJS-400-18-LT 1.0619+N (GSC 25N) ASTM A 216 WCB
Steel (DN15 - DN80) Forged steel (DN15- DN80)
SG iron DIN 17243 C 22.8 ASTM A 105
2 Bonnet
EN-GJS-400-18-LT Steel (DN100 - DN200) Cast steel (DN100- DN200)
1.0619+N (GSC 25N) ASTM A 216 WCB
3 Seat Stainless steel AISI 420
Metal Stainless steel DIN 17440 X30 Cr13
4 Disc Disc Stainless steel DIN 17440 X30 Cr13
Soft seat
Insert R-PTFE 25% carbon filled
5 Bellows Stainless steel DIN 17440 X6 Cr Ni Ti 1810
6 Stem Stainless steel AISI 420
7 Handwheel Pressed steel BS 1449 CR4
8 Stem packing Graphite
Bonnet studs Steel DIN 17420 24 Cr Mo 5 Steel ASTM A 193 B7
9 Bonnet nuts Steel DIN 17420 Ck 35 Steel ASTM A 192 2 H
Bonnet bolts Steel DIN 931 Gr. 5.6
10 Body / bonnet gasket Graphite laminated with stainless steel insert
DN15 - DN80 Steel M8 x 14 mm BS 3692 Gr. 8.8
Locking
11 screw DN100 - DN150 Steel M8 x 20 mm BS 3692 Gr. 8.8
DN200 - DN250 Steel M12 x 20 mm BS 3692 Gr. 8.8
8
9
11
2
5
10
1
DN150
shown
Stroke
limiter
Handwheel BSAT BSAT
nut
11
8
9
10
1
3 4
Temperature °C
A
���
A - A Flanged JIS / KS 10K
Steam B - B Flanged PN16
��� saturation
curve
A B
�
� � � � � �� �� �� ��
Pressure bar g
��� ���
Steam Steam
��� ��� saturation
saturation
curve curve
� �
� � � � � �� �� �� �� � � �� �� �� ��
Pressure bar g Pressure bar g
Body design conditions PN16 PN25
PMA - Maximum allowable pressure 16 bar g 25 bar g
TMA - Maximum allowable temperature 350°C 350°C
PMO - Maximum operating pressure for saturated steam service 14.7 bar g 22.3 bar g
Soft seat 230°C 230°C
TMO - Maximum operating temperature
Metal seat 350°C 350°C
Minimum operating temperature -10°C -10°C
Designed for a maximum cold hydraulic test pressure of: 24 bar g 38 bar g
Temperature °C
��� ���
��� ���
Steam Steam
��� saturation ��� saturation
curve curve
� �
� � �� �� �� �� � � �� �� �� �� �� �� ��
Pressure bar g Pressure bar g
Body design conditions PN25, DN200 PN40, DN15 - DN150
PMA - Maximum allowable pressure 25 bar g 40 bar g
TMA - Maximum allowable temperature 400°C 400°C
PMO - Maximum operating pressure for saturated steam service 23.2 bar g * 30.4 bar g
Soft seat 230°C 230°C
TMO - Maximum operating temperature
Metal seat 400°C 400°C
Minimum operating temperature -10°C -10°C
Designed for a maximum cold hydraulic test pressure of: 38 bar g 60 bar g
* Maximum operating pressure is limited to 27 bar g for the soft seat version only
Body design conditions ANSI 150 ANSI 300 JIS /KS 20K
PMA - Maximum allowable pressure 19.6 bar g 51 bar g 34 bar g
TMA - Maximum allowable temperature 425°C 425°C 425°C
PMO - Maximum operating pressure for saturated steam service 14 bar g *41.6 bar g *30.7 bar g
Soft seat 230°C 230°C 230°C
TMO - Maximum operating temperature
Metal seat 425°C 425°C 425°C
Minimum operating temperature 0°C 0°C 0°C
Designed for a maximum cold hydraulic test pressure of: 31 bar g 77 bar g 50 bar g
* Maximum operating pressure is limited to 27 bar g for the soft seat version only
���
Temperature °C
���
���
Steam
��� saturation
curve
�
���
� �� �� �� ��
Pressure bar g
How to order
Example: 1 off DN25 Spirax Sarco type BSA2T bellows sealed stop valve, flanged PN16 or PN25.
Note: Should the differential pressure exceed those listed against the respective sizes in the table below, then please ensure balancing
discs are specified for use in the valves (see illustration overleaf).
Spare parts
The spare parts are shown in heavy outline. Parts drawn in broken
line are not supplied as spares.
Available spares
Body/bonnet gasket and stem packing 10, 8 (2 off)
Stem and bellows assembly (state if BSAT or BSA) 6, 5
Disc (and optional disc where fitted) -
state full description of the valve 4
BSAT 6
shown
10
5
10
A
performance of the separator.
Standards ���
This product fully complies with the requirements of the European
Pressure Equipment Directive 97 /23 /EC. ���
Certification
This product is available with a manufacturers' Typical Test Report. �
A B D
Note: All certification / inspection requirements must be stated at ���
the time of order placement. � � �� �� �� ��
Pressure bar g
Sizes and pipe connections The product must not be used in this region.
DN40, DN50, DN65, DN80, DN100, DN125, DN150 and DN200.
Flanged EN 1092 PN16 and PN25 with screwed BSP drain. A -A Flanged JIS 10K
Flanged JIS /KS 10K with screwed BSP drain. B-B Flanged EN 1092 PN16
Flanged JIS /KS 20K with screwed BSP drain - DN40 , DN50, DN65 B - C - D Flanged EN 1092 PN25 and JIS 20K
and DN200 only. Note: S13 flanged type separators may be supplied with a lower
pressure rating than that cast into the body. Reference should be
Materials made to the appropriate operating chart to determine the actual
product limitations.
No. Part Material Body design conditions PN25
PMA Maximum allowable pressure 25 bar g @ 100°C
TMA Maximum allowable temperature 350°C @ 14 bar g
1 Body SG iron DIN 1693 GGG40
ASTM A395 Minimum allowable temperature -10°C
Maximum operating JIS/KS 10K 12.3 bar g
PMO pressure for saturated PN16 13.7 bar g
2 Plug Carbon steel 1.0460 (C22.8) steam service PN25 and JIS/KS 20K 21.3 bar g
TMO Maximum operating temperature 350°C @ 14 bar g
Minimum operating temperature -10°C
3 Gasket Reinforced exfoliated graphite
Note: For lower operating temperatures consult Spirax Sarco
JIS/KS 10K 20.4 bar g
Designed for a maximum cold
4 Drain reducing bush Forged carbon steel ASTM A105 PN16 24.0 bar g
hydraulic test pressure of:
PN25 and JIS/KS 20K 37.5 bar g
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Dimensions, weight and volumes Recommended tightening torques
(approximate) in mm, kg and litres
or
Size A B C D E F G Weight Volume Item Size Nm
mm
DN40 111 156 89 365 ½" 1" 94 14 1.6
DN40 46 A /F M56 150 - 165
DN50 146 205 117 456 ½" 1" 98 25 3.2
DN50 46 A /F M56 150 - 165
DN65 178 249 146 406 ¾" 1½" 98 28 4.6
DN65 46 A /F M56 150 - 165
DN80 178 252 152 483 1" 1½" 98 36 6.5
DN80 60 A /F M72 190 - 210
DN100 223 315 197 692 1" 1½" 118 60 13.5 2
DN100 60 A /F M72 190 - 210
DN125 226 397 381 706 1" 1½" 121 128 38.5 DN125 60 A /F M72 190 - 210
DN150 226 397 381 706 1" 1½" 121 130 42.5 DN150 60 A /F M72 190 - 210
DN200 308 502 426 762 1½" 1½" 140 190 68.0 DN200 60 A /F M72 190 - 210
2 Inspection opening
G Drain E
D C
How to order
Example: 1 off DN50 Spirax Sarco S13 separator with SG iron body having flanged EN 1092 PN16 connections.
TI-P133-58
ST Issue 4
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Page 2 of 3
14 12 21 18 11 4 9, 20 18
23
8
16
6, 7, 22
15
3
2
1
5
19
Materials
No. Part Material
M10Si2 ISO Zinc plated carbon steel ASTM A105
1 Body M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
M10Si2 ISO Zinc plated carbon steel ASTM A105
2 Cap M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
3 Ball Stainless steel AISI 316
4 Stem Stainless steel AISI 316
5 Seat Carbon / graphite reinforced PTFE PDR 0.8
6 Stem seal Reinforced PTFE antistatic
M10Si2 ISO
Zinc plated carbon steel SAE 1010
7 Separator M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
8 Belleville washer Stainless steel AISI 301
M10Si2 ISO
Zinc plated carbon steel SAE 1010
9 Nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
10 Name-plate - DN (Not shown) Stainless steel AISI 430
M10Si2 ISO
Zinc plated carbon steel SAE 1010
11 Stem nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
12 Lever M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
13 Name-plate (Not shown) Stainless steel AISI 430
14 Grip Vinyl
M10Si2 ISO
Zinc plated carbon steel Grade 5
15 Bolts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
16 Nuts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
17 Studs M10Si4 ISO Stainless steel AISI 316
Note: Item 17 can not be shown as it is only applicable to welded versions
M10Si2 ISO
Zinc plated carbon steel SAE 12L 14
18 Stop screw M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
19 Body/cap gasket 'O' ring EPDM geothermal
20 Nut locker Stainless steel AISI 316
M10Si2 ISO
Zinc plated carbon steel SAE 1010
21 Lockable handle M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
22 Stem seal PEEK
23 Lock-plate Stainless steel AISI 316
B2, B3
C2,
C3
D1, ØE
D2 22
D
6 6
A, A1
A2, A3
A: Scrd and BW
A1: SW
A2: Flanged ANSI 150
A3: Flanged PN40
B2: Scrd, BW and SW
B3: Flanged PN40 and ANSI 150
C2: Scrd, BW and SW
C3: Flanged PN40 and ANSI 150
D: Scrd, BW and SW
D1: Flanged ANSI 150
D2: Flanged PN40
E: All versions 19 5 5 19
Standards
This product fully complies with the requirements of the European
Pressure Equipment Directive 97 / 23 / EC.
Certification
This product is available with a manufacturers' Typical Test Report.
Note: All certification / inspection requirements must be stated at
the time of order placement. 4
Sizes and pipe connections
½", ¾", 1", 1¼", 1½", 2", 2½" and 3" screwed BSP or NPT.
Optional extras
Strainer screens 1
Perforations 1.6, 3 mm
Stainless steel screen
Mesh 40, 100, 200
Perforations 0.8, 3 mm
Monel
Mesh 100 3
Blowdown or drain valve connections. 2
The cap can be drilled to the following sizes to enable a blowdown
or drain valve to be fitted.
Strainer size Blowdown valve Drain valve
Size 2½" and 3"
½" ¼" ¼"
¾" and 1" ½" ½"
1¼" and 1½" 1" ¾"
2" to 3" 1¼" ¾"
��� 4
���
Steam 1
��� saturation
�� curve
�
� � �� �� �� ��
Pressure bar g
The product must not be used in this region.
3
2
Body design conditions PN25 6
PMA Maximum allowable pressure 25 bar g @ 120°C 5
TMA Maximum allowable temperature 260°C @ 19.5 bar g
Minimum allowable temperature -10°C Materials
No. Part Material
Maximum operating pressure
PMO 21 bar g 1 Body SG iron DIN 1693 GGG 40
for saturated steam service
TMO Maximum operating temperature 260°C @ 19.5 bar g 2 Cap SG iron DIN 1693 GGG 40
3 Cap gasket Reinforced exfoliated graphite
½" to 2" -10°C
Minimum operating temperature 4 Strainer screen Stainless steel 316L
2½" and 3" 0°C
Note: For lower operating temperatures consult Spirax Sarco 5 Bolt Carbon steel BS 3692 Gr. 8.8
Designed for a maximum cold hydraulic test pressure of 38 bar g 6 Washer Carbon steel BS 4320 TI Form A
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Kv values For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
Size ½" ¾" 1" 1¼" 1½" 2" 2½" 3"
Perforations 0.8, 1.6 and 3 mm 3.6 11 15.5 26 41 68 82 115
Mesh 40 and 100 3.6 11 15.5 26 41 68 82 115
Mesh 200 3.6 9 13.0 21 35 55 66 93
Withdrawal
distance
D
Warning:
The strainer cap gasket contains a thin stainless steel support ring,
which may cause physical injury if it is not handled and disposed
of carefully.
Installation note:
The strainer should be installed in the direction of flow, as indicated
on the body. On applications involving steam or gases the pocket
should be in the horizontal plane. On liquid systems the pocket Size 2½" and 3"
should point downwards. Suitable isolation valves must be installed
to allow for safe maintenance and trap replacement.
3
Maintenance note:
Maintenance can be completed with the strainer in the pipeline. 4
Disposal:
The product is recyclable. No ecological hazard is anticipated with
disposal of this product providing due care is taken.
6
How to order
Example: 1 off Spirax Sarco 2" Fig 12 SG iron strainer, screwed BSP, 5
with stainless steel screen having 0.8 mm perforations.
TI-S02-27
ST Issue 8
FT14HC
1"
FT14
1¼"
FT14-C
FT14
1½" and 2"
Description
The FT14 and FT14HC are iron bodied ball float steam traps having stainless steel working internals and integral automatic air venting
facility. These traps are supplied with horizontal screwed connections only and can be maintained without disturbing the pipework. The
flow direction is as indicated on the valve body.
Available types
FT14 Standard 1¼", 1½" and 2"
High capacity (1" only) - As standard the FT14HC is available Note: These ball float steam traps are available with
FT14HC with flow direction in either left-to-right or right-to-left direction. either 4.5, 10 or 14 bar internals (PMX).
Please state preference when placing an order.
Capsule
The BP99/32 capsule which is used in the FT14 and FT14HC ball float steam traps is suitable for use on 150°C superheat @ 0 bar g
and 50°C superheat @ 32 bar g.
Optional extras will only be supplied if specified at the point of order
A manually adjustable needle valve (designated 'C' on the nomenclature i.e. FT14-C) can be fitted to the trap. This option provides a
steam lock release (SLR) feature in addition to the standard air vent. For further information please consult Spirax Sarco.
The top of the cover can be drilled and tapped up to " BSP or NPT for the purpose of fitting a balance line.
The bottom of the cover can be drilled and tapped " BSP or NPT for the purpose of fitting a drain cock.
Standards
This product fully complies with the requirements of the European Pressure Equipment Directive 97/23/EC.
Certification
This product is available with a manufacturers’ Typical Test Report. Note: All certification/inspection requirements must be stated at the
time of order placement.
Sizes and pipe connections 1" (FT14HC only), 1¼", 1½" and 2" screwed BSP and NPT.
Pressure / temperature limits See page 2 for the pressure / temperature limitations.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2009
Page 2 of 5
���
Temperature °C
��� FT14HC 1"
���
PN25 ��� Steam and
��� saturation
curve FT14 1¼"
��
�
� � �� �� �� ��
Pressure bar g
���
Temperature °C
���
The product should not be used in this region as damage to the internals may occur.
PMO Maximum operating pressure for saturated steam service 21 bar g 14 bar g
Designed for a maximum cold hydraulic test pressure of: 38 bar g 24 bar g
FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
Page 3 of 5
FT14HC
1"
4 FT14
1¼"
2
8
1
17
10 18
7
9
11 6 2 3 17 18 8 4
12
5
7 26
6
5
12
17 18 20 21 19
FT14-C FT14
1½" and 2"
Materials
No. Part Material
1" and 1¼" SG iron BS EN 1563 JS 1030
1 Body
1½" and 2" Cast iron DIN 1691 GG 25
Cover bolts 1" Steel BS 3692 Gr. 8.8
2 Cover bolts 1¼" Steel ASTM A193 B7
Cover bolts & nuts 1½" and 2" Steel BS 3692 Gr. 8.8
3 Cover gasket Reinforced exfoliated graphite
1" and 1¼" SG iron BS EN 1563 JS 1030
4 Cover
1½" and 2" Cast iron DIN 1961 GG 25
Valve seat 1" and 1¼" Stainless steel BS 970 431 S29
5
Main valve assembly with erosion deflector 1½" and 2" Stainless steel BS 3146 Part 2 ANC 2
Valve seat gasket 1" and 1¼" Stainless steel BS 1449 304 S11
6
Main valve assembly gasket 1½" and 2" Reinforced exfoliated graphite
Pivot frame assembly set screws 1" and 1¼" Stainless steel BS 4183 18/8
7 Bolts 1½" Stainless steel ISO 3506-2: A2-70
Main valve assembly bolts
Studs and nuts 2" Stainless steel BS 6105 A4-80
8 Ball float and lever Stainless steel BS 1449 304 S16
9 Support frame 1" and 1¼" Stainless steel BS 1449 304 S16
10 Pivot frame 1" and 1¼" Stainless steel BS 1449 304 S16
11 Pivot pin 1" and 1¼" Stainless steel
12 Erosion deflector Stainless steel BS 970 431 S29
17 Air vent assembly Stainless steel
18 Air vent seat gasket Stainless steel BS 1449 304 S11
19 SLR assembly Stainless steel BS 970 303 S21
20 SLR gasket Mild steel BS 1449 CS4
21 SLR seal Graphite
26 Inlet plate 1½" and 2" only Stainless steel BS 1449 304 S16
FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
Page 4 of 5
Capacities
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Condensate kg / h
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Additional cold water capacities from the thermostatic air vent under start-up conditions
Capacities shown above are based on condensate at saturation temperature. Under start-up conditions when the condensate is cold
the internal thermostatic air vent will be open and provides additional capacity to the main valve. The following table gives the minimum
additional cold water capacities from the air vent.
FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
Page 5 of 5
Steam lock
release assembly 2 Dowel 3 18 Air vent assembly
17
19 + 21
20
6 5 10 8
11 9 7 6 26 5 7 8
Main valve assembly Main valve assembly
with float (1½" and 2")
(1" and 1¼") (horizontal assembly shown)
FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
TI-P601-18
ST Issue 4
B
300
E C
200
Steam
100 saturation
curve D
0
0 20 10 30 40 50
Pressure bar g Certification
This product must not be used in this region. The product is available with certification to EN 10204 3.1.B for
body as standard.
A-B-D High temperature spring and without spring
E-C-D Standard spring
Standards
Materials Designed and manufactured in accordance with BS 7438.
No.Part Material Standard shut-off
1 Body Austenitic stainless steel ASTM A351 CF3M Standard valves conform to DIN 3230 BN2.
2 Seat Austenitic stainless steel ASTM A351 CF3M Soft seated versions meet DIN 3230 BN1 and DIN 3230 BO1
provided a differential pressure exists.
3 Disc Austenitic stainless steel BS 1449 316 S11
Standard spring Austenitic stainless steel BS 2056 316 S42 Operation
4 Heavy duty spring Austenitic stainless steel BS 2056 316 S42 Disc check valves are opened by the pressure of the fluid and
closed by the spring as soon as the flow ceases and before the
High temp. spring Nickel alloy Nimonic 90 reverse flow occurs.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification. © Copyright 2004
Kv values Pressure loss diagram
Size ½" ¾" 1" 20
5
Kv 4.4 7.5 12 4
For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156 10 3
Water flowrate in Vw m³ /h
Opening pressures in mbar
25 25 25 2
➔ 22.5 22.5 22.5 ½" 0.5
20 20 20 0.4
➔
Where lower opening pressures are required, valves without springs 1 0.3
can be installed in vertical pipes with bottom-to-top flow.
Without spring 0.7 0.2
0.6
➔
3 2.5 4 0.5
0.01 0.02 0.05 0.1 0.2 0.5 1
Dimensions / weight (approximate) in mm and kg Pressure loss in bar
A A B
Size Socket weld Screwed A /F Weight Pressure loss diagram with open valve at 20°C. The values indicated
are applicable to spring loaded valves with horizontal flow. With
½" 50 51 34 0.2 vertical flow, insignificant deviations occur only within the range of
¾" 55 57 41 0.3 partial opening.
The curves given in the chart are valid for water at 20°C. To
1" 67 68 50 0.5 determine the pressure for other fluids the equivalent water volume
flowrate must be calculated and used in the graph.
➤ ➤ r
Ö 1000
A
Vw = xV
➤
Disposal
If a product which contains a Viton component has been subjected
to a temperature approaching 315°C or higher, then it may have
decomposed and formed hydrofluoric acid. Avoid skin contact
and inhalation of any fumes as the acid will cause deep skin
burns and damage to the respiratory system. Viton must be
How to order disposed of in a recognised manner as stated in the Installation
Example: 1 off Spirax Sarco DCV41 in an austenitic stainless steel and Maintenance Instructions (IM-P601-19). No other ecological
body fitted with a Viton soft seat, having ½" screwed BSP hazard is anticipated with the disposal of this product providing
connections and complete with certification to EN 10204 3.1.B for due care is taken.
the body.
TI-P137-18
ST Issue 3
BSA6T shown
Description
A range of sealed, in-line stop valves having twin ply bellows as standard throughout the range. These valves have been designed for
use on steam, gas, liquid, condensate and water systems.
The standard BSAT range comes complete with throttling plug and locking device.
The alternative BSA range has a flat disc.
The Tables on page 2 clearly display the available sizes, pipeline connections and available options for the standard and alternative
ranges.
Standards
The product fully complies with the requirements of the European Pressure Equipment Directive 97 / 23 / EC and carries the mark when
so required.
Certification
The BSA1 and BSA1T is available with a manufacturer's Typical Test Report.
The BSA2, BSA2T, BSA3 and BSA3T is available with certification to EN 10204 3.1. Note: All certification / inspection requirements must
be stated at the time of order placement.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2008
Page 2 of 10
DN15 • • • • • • • • • •
DN20 • • • • • • • • • •
DN25 • • • • • • • • • •
Optional DN32 • • • • • •
R-PTFE
DN40 • • • • • • • • • •
soft
seat DN50 • • • • • • • • • •
DN65 • • • • • •
DN80 • • • • • • • • • •
DN100 • • • • • • • • • •
DN125 • •
Optional DN150 • • •
balancing
disc DN200 • • • • • • •
DN250 •
Dimensions /weights
(approximate) in mm and kg
Weight
A B C BSA1
Size BSA1T BSA3 BSA3 BSA3 BSA6T
PN JIS / KS JIS / KS ANSI ANSI BSA2 (DIN) (ANSI) ANSI 300 BSA64T
10K 20K 150 300 BSA2T ANSI 150 JIS/KS 20K PN40
Seat leakage
Disc to seat shut-off conforms to EN 12266-1 Rate 1 leakage and ISO 5208 Rate A. Disc to seat shut-off for BSA3 (ANSI) conforms to
API 598 no leakage.
To convert Kv to volume flowrate in m³ / h:- Note: The maximum recommended differential pressure in
throttling function:
= Kv x P DN15 - DN80 2.0 bar
Where: DN100 - DN125 1.5 bar
= Volume flow in cubic m/h DN150 1.0 bar
P = Pressure drop in bar DN200 - DN250 0.8 bar
If the BSAT is used above these quoted figures, increased noise
and vibration may be experienced.
The graphs below show handwheel rotation and flow characteristic with water at 20°C:
Kvr values
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Handwheel rotations Handwheel rotations
Kvr values
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Handwheel rotations Handwheel rotations
Kvr values
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Handwheel rotations Handwheel rotations
Kvr values
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Handwheel rotations Handwheel rotations
Kvr values
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Handwheel rotations Handwheel rotations
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Kvr values
Kvr values
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Handwheel rotations Handwheel rotations
���
��
% Flow
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% Handwheel rotations
Materials for the BSA1T, BSA2T, BSA3T and BSA1, BSA2, BSA3
BSA1T BSA2T BSA3T and BSA3
No. Part and and
BSA1 BSA2 DIN ANSI
Cast iron SG iron Cast steel Cast steel
1 Body
EN-GJS-250 EN-GJS-400-18-LT 1.0619+N (GSC 25N) ASTM A 216 WCB
Steel (DN15 - DN80) Forged steel (DN15- DN80)
SG iron DIN 17243 C 22.8 ASTM A 105
2 Bonnet
EN-GJS-400-18-LT Steel (DN100 - DN200) Cast steel (DN100- DN200)
1.0619+N (GSC 25N) ASTM A 216 WCB
3 Seat Stainless steel AISI 420
Metal Stainless steel DIN 17440 X30 Cr13
4 Disc Disc Stainless steel DIN 17440 X30 Cr13
Soft seat
Insert R-PTFE 25% carbon filled
5 Bellows Stainless steel DIN 17440 X6 Cr Ni Ti 1810
6 Stem Stainless steel AISI 420
7 Handwheel Pressed steel BS 1449 CR4
8 Stem packing Graphite
Bonnet studs Steel DIN 17420 24 Cr Mo 5 Steel ASTM A 193 B7
9 Bonnet nuts Steel DIN 17420 Ck 35 Steel ASTM A 192 2 H
Bonnet bolts Steel DIN 931 Gr. 5.6
10 Body / bonnet gasket Graphite laminated with stainless steel insert
DN15 - DN80 Steel M8 x 14 mm BS 3692 Gr. 8.8
Locking
11 screw DN100 - DN150 Steel M8 x 20 mm BS 3692 Gr. 8.8
DN200 - DN250 Steel M12 x 20 mm BS 3692 Gr. 8.8
8
9
11
2
5
10
1
DN150
shown
Stroke
limiter
Handwheel BSAT BSAT
nut
11
8
9
10
1
3 4
Temperature °C
A
���
A - A Flanged JIS / KS 10K
Steam B - B Flanged PN16
��� saturation
curve
A B
�
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Pressure bar g
��� ���
Steam Steam
��� ��� saturation
saturation
curve curve
� �
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Pressure bar g Pressure bar g
Body design conditions PN16 PN25
PMA - Maximum allowable pressure 16 bar g 25 bar g
TMA - Maximum allowable temperature 350°C 350°C
PMO - Maximum operating pressure for saturated steam service 14.7 bar g 22.3 bar g
Soft seat 230°C 230°C
TMO - Maximum operating temperature
Metal seat 350°C 350°C
Minimum operating temperature -10°C -10°C
Designed for a maximum cold hydraulic test pressure of: 24 bar g 38 bar g
Temperature °C
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Steam Steam
��� saturation ��� saturation
curve curve
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Pressure bar g Pressure bar g
Body design conditions PN25, DN200 PN40, DN15 - DN150
PMA - Maximum allowable pressure 25 bar g 40 bar g
TMA - Maximum allowable temperature 400°C 400°C
PMO - Maximum operating pressure for saturated steam service 23.2 bar g * 30.4 bar g
Soft seat 230°C 230°C
TMO - Maximum operating temperature
Metal seat 400°C 400°C
Minimum operating temperature -10°C -10°C
Designed for a maximum cold hydraulic test pressure of: 38 bar g 60 bar g
* Maximum operating pressure is limited to 27 bar g for the soft seat version only
Body design conditions ANSI 150 ANSI 300 JIS /KS 20K
PMA - Maximum allowable pressure 19.6 bar g 51 bar g 34 bar g
TMA - Maximum allowable temperature 425°C 425°C 425°C
PMO - Maximum operating pressure for saturated steam service 14 bar g *41.6 bar g *30.7 bar g
Soft seat 230°C 230°C 230°C
TMO - Maximum operating temperature
Metal seat 425°C 425°C 425°C
Minimum operating temperature 0°C 0°C 0°C
Designed for a maximum cold hydraulic test pressure of: 31 bar g 77 bar g 50 bar g
* Maximum operating pressure is limited to 27 bar g for the soft seat version only
���
Temperature °C
���
���
Steam
��� saturation
curve
�
���
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Pressure bar g
How to order
Example: 1 off DN25 Spirax Sarco type BSA2T bellows sealed stop valve, flanged PN16 or PN25.
Note: Should the differential pressure exceed those listed against the respective sizes in the table below, then please ensure balancing
discs are specified for use in the valves (see illustration overleaf).
Spare parts
The spare parts are shown in heavy outline. Parts drawn in broken
line are not supplied as spares.
Available spares
Body/bonnet gasket and stem packing 10, 8 (2 off)
Stem and bellows assembly (state if BSAT or BSA) 6, 5
Disc (and optional disc where fitted) -
state full description of the valve 4
BSAT 6
shown
10
5
10
TI-S60-03
ST Issue 8
Fig 33
Cast Iron
Strainer
Description Sizes and pipe connections
The Fig 33 is a cast iron integrally flanged Y- type strainer. The DN15, DN20, DN25, DN32, DN40, DN50, DN65, DN80, DN100,
standard stainless steel screen in the DN15 to DN80 size range DN125, DN150 and DN200
has 0.8 mm perforations, in the DN100 to DN200 size range it has Standard available flanges: EN 1092 PN16, AS 2129 table F,
1.6 mm perforations. Optional mesh sizes are available as well ASME 150 (DN15 and DN20) and ASME 125 (DN25 to DN200).
as monel screens. The strainer cap can be drilled and tapped for
blowdown and drain valves if required.
Standards
This product fully complies with the requirements of the European
Pressure Equipment Directive 97 / 23 / EC.
Certification
This product is available with a manufacturer’s Typical Test Report.
Note: All certification / inspection requirements must be stated at the
time of order placement.
Optional extras
1.6 mm (DN15 to DN80)
Perforations
Stainless steel screen 3.0 mm (DN15 to DN200)
Mesh 40, 100, 200
0.8 mm (DN15 to DN80) 1
Perforations 1.6 mm (DN100 to DN200) 4
Monel screen
3.0 mm (DN15 to DN200)
Mesh 100
3
Blowdown or drain valve connections 2
The cap can be drilled to the following sizes to enable a blowdown
or drain valve to be fitted. DN15 to DN50
Strainer size Blowdown valve Drain valve
DN15 ¼ ¼"
DN20 and DN25 ½" ½"
DN32 and DN40 1" ¾"
DN50, DN65, DN80, DN100 and DN125 1¼" ¾"
DN150 and DN200 2" ¾"
C
200 B
1
100 Steam
saturation A
curve B 4
C
0
0 2 4 6 8 10 12 14 16
Pressure bar g
3
The product must not be used in this region.
A - A Flanged EN 1092 PN16 5
B - B Flanged AS 2129 Table F
C - C Flanged ASME 125 (including DN15, DN20 flanged ASME 150) 2 DN65 to DN200
Body design conditions PN16
PMA Maximum allowable pressure 16 bar g
TMA Maximum allowable temperature 300°C
Minimum allowable temperature
DN15 to DN50 -10°C Materials
DN65 to DN200 0°C No. Part Material
EN 1092 PN16 13 bar g 1 Body Cast iron DIN 1691 GG 20
Maximum operating pressure AS 2129 Table F 13 bar g
PMO Cap DN15 to DN50 SG iron DIN 1693 GG 25
for saturated steam service ASME 125 10 bar g 2
Cover DN65 to DN200 Cast iron DIN 1691 GG 20
ASME 150 10 bar g
TMO Maximum operating temperature 300°C 3 Cap gasket Reinforced exfoliated graphite
Minimum operating temperature 0°C 4 Strainer screen Austenitic stainless steel ASTM A240 316L
Designed for a maximum cold hydraulic test pressure of 24 bar g 5 Bolts Carbon steel BS 4169 Gr. 8.8
Kv values For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
Size DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100 DN125 DN150 DN200
Perforations 0.8, 1.6 and 3.0 mm 5 8 13 22 29 46 72 103 155 237 340 588
Mesh 40 and 100 5 8 13 22 29 46 72 103 155 237 340 588
Mesh 200 4 6 10 17 23 37 58 83 124 186 268 464
DN15 to DN50
4
3
2
B
C
Withdrawal
distance
Maintenance note:
Maintenance can be completed with the strainer in the pipeline. 5
Disposal
The product is recyclable. No ecological hazard is anticipated with
disposal of this product providing due care is taken. Recommended tightening torques
or
How to order
Example: 1 off DN25 Spirax Sarco Fig 33 strainer having EN 1092 Item Qty Size
mm Nm
PN16 flanged connections. The strainer must be supplied with a
stainless steel screen having 0.8 mm perforations. 1 DN15 36 M28 50 - 55
1 DN20 38 M32 60 - 66
1 DN25 50 M42 100 - 110
2
1 DN32 46 M56 150 - 165
1 DN40 50 M60 170 - 185
1 DN50 60 M72 190 - 210
8 DN65 19 M12 x 40 20 - 24
8 DN80 19 M12 x 40 30 - 35
8 DN100 24 M16 x 50 70 - 77
5
8 DN125 24 M16 x 50 80 - 88
8 DN150 30 M20 x 60 100 - 110
12 DN200 30 M20 x 70 90 - 100
Standards
The product fully complies with the requirements of the Pressure
Equipment Directive 97 /23 /EC.
Certification
A certificate of conformity is available as standard for this product.
A calibration certificate is available by special order at extra cost.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2006
Dimensions /weights (approximate) in mm and kg
Gauge Ring syphon U' syphon
Weight Weight
A B C D Weight E F G H Syphon Cock J K L Syphon Cock
100 29 137 22 A /F 0.43 321 35 80 116 0.94 0.21 167.5 61.5 136.5 0.59 0.21
A B J
Ring syphon
G F Gauge cock
K
C E
L
'U' syphon
Gauge
H
D
How to order
Example: 1 off Spirax Sarco " pressure gauge with a pressure range of 0 - 10 bar and having screwed BSP connections.
Spare parts
There are no spare parts available for Spirax Sarco pressure gauges.
Typical uses of a 'U' syphon and gauge
Vertical pipe
Horizontal pipe
(where no headroom
exists)
Side of vessel
Top of vessel
TI-P470-01
CH Issue 8
Standards - This product fully complies with the requirements Certification - This product is available with a manufacturer's
of the European Pressure Equipment Directive 97 / 23 / EC and Typical Test Report. Note: All certification / inspection requirements
carries the mark when so required. must be stated at the time of order placement.
G
F Steam F
saturation
curve
G C E
Pressure bar g
The product must not be used in this region.
A-D-E Screwed and flanged EN 1092 PN25, ASME 300 and
BS 10 Table H.
A-B-C Flanged ASME 150.
F-F-E The DP27G and DP27GY are limited to 120°C.
G-G The DP27E is limited to 10 bar g @ 190°C.
Note: A variable rate conical pressure adjustment spring is fitted
providing a downstream pressure range of 0.2 - 17 bar g.
For the DP27Y downstream pressure range is 0.2 - 3 bar g.
Body design conditions PN25
A-D-E 25 bar g @ 120°C
Maximum design pressure
A-B-C 17.2 bar g @ 40°C
Maximum design temperature 232°C @ 21 bar g
Minimum design temperature -10°C
DP27, DP27G, DP27GY 17 bar g
Maximum
upstream pressure DP27R and DP27Y
for saturated steam service
DP27E 10 bar g
DP27, DP27Y 232°C @ 21 bar g
Maximum operating Sizes and pipe connections
temperature DP27E 190°C @ 10 bar g
DN15LC - Low Capacity version (not available for DP27G or DP27GY)
DP27G, DP27GY 120°C @ 25 bar g DN15, DN20, DN25, DN32, DN40 and DN50
Minimum operating temperature 0°C Screwed BSP (BS 21 parallel) or NPT (DN15 to DN25 only).
Note: For lower operating temperatures consult Spirax Sarco
Standard flanges: DN15 - DN50 EN 1092 PN16 and PN25
DP27, DP27G, DP27GY 17 bar
Maximum differential DP27R and DP27Y DN25 - DN50 BS 10 Table H and ASME 300
pressure DP27E 10 bar Flanges available on request:
DN15 - DN50 JIS 10/16 and ASME 150
Designed for a maximum cold hydraulic test pressure of 38 bar g
DN15 - DN20 BS 10 Table F
Note: With internals fitted, test pressure must not exceed 25 bar g DN15 ASME 300
Page 1 of 9
Materials - DP27 and DP27Y
No. Part Material Exploded view of
1 Adjustment screw Steel BS 3692 Gr. 8.8 item 11
2 Adjustment lock-nut Steel BS 3692 Gr. 8
3 Spring housing SG iron DIN1693 GGG 40.3 *10
4 Top spring plate Stainless ASTM A351 / A351M
DP27 and DP27Y
steel CF8M
5 Pressure Stainless BS EN 10270-3:2001
adjustment spring steel 302 S 26 11 1
6 Bottom spring plate Brass BS 2872 CZ 122
Spring Securing nuts Steel BS 3692 Gr. 8
7 2
housing Securing studs Steel BS 4439 Gr. 8.8 *12
DN15 to DN32 M10 x 95 mm 3
*13
DN40 and DN50 M12 x 95 mm
4
8 Pilot diaphragms Phosphor BS 2870 PB102 1980 *14
bronze
9 Pilot valve chamber SG iron DIN 1693 GGG 40.3 5
31 Pushrod Stainless
BS 970 431 S 29
steel
32 Lock-nut Steel BS 3692 Gr. 8
33 Control pipe assembly Brass and copper
34 Plug " BSP Steel
Note: This item is hidden from view
* Note: Items 10, 12, 13 and 14 are shown on the exploded view,
as they are hidden by the pilot filter on the main illustration.
TI-P470-01 CH Issue 8 DP27, DP27E, DP27G, DP27GY, DP27R and DP27Y Page 2 of 9
Pilot Operated Pressure Reducing Valves with SG Iron Bodies
Exploded view of item 43
10
DP27E
45
46
47
48
12
13
49
14
43
44
Materials - DP27E
See DP27 items list on page 2 for common components
No. Part Material
TI-P470-01 CH Issue 8 DP27, DP27E, DP27G, DP27GY, DP27R and DP27Y Page 3 of 9
Pilot Operated Pressure Reducing Valves with SG Iron Bodies
Materials - DP27G and DP27GY Materials - DP27R
See DP27 items list on page 2 for common components See DP27 items list on page 2 for common components
No. Part Material No. Part Material
35 Pilot valve chamber SG iron DIN 1693 GGG 40.3 Actuating
38 SG iron DIN 1693 GGG 40.3
36 Pilot valve assembly Brass / PTFE / Nitrile chamber cover
Main valve Stainless steel Actuating
37 39 Brass
assembly / Nitrile BS 970 431 S29 air supply union
40 Diaphragm spring Stainless steel BS 2056 Gr. 302 S26
Actuating chamber Stainless steel reinforced
41 BS 2815 Gr. A
DP27G gasket exfoliated graphite
42 Spring plate Brass BS 2872 CZ 122
1
2
3 DP27R
4
7
38 40
5
39 42
8, 41
33 9
7
15
6 16 23
33 8
35 17 11
19 36 19
18 18
20
20
37 21
22 22
31 31
23
24
24
19 19
25 25
28 32 28
32
26 30 26
30
27 27
29 29
Kv values
The Kv maximum values shown below are full capacities and should be used for safety valve sizing purposes only.
DN15LC DN15 DN20 DN25 DN32 DN40 DN50
1.0 2.8 5.5 8.1 12.0 17.0 28.0
For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
Note: Where the internal balance pipe is used the valve capacity will be reduced.
TI-P470-01 CH Issue 8 DP27, DP27E, DP27G, DP27GY, DP27R and DP27Y Page 4 of 9
Pilot Operated Pressure Reducing Valves with SG Iron Bodies
Dimensions / weights (approximate) in mm and kg
DP27, DP27E and DP27Y
Screwed Flanged
BS 10 H PN16/25 ASME 300 BS 10 F ASME 150 JIS 10/16 Weight
Size A A1 A1 A1 A1 A1 A1 B D E F Screwed Flanged
DN15LC 160 - 130 126.6 117 120.2 122 185 406 276 130 13.2 14.0
DN15 160 - 130 126.6 117 120.2 122 185 406 276 130 13.2 14.0
DN20 160 - 150 - 133 139.4 142 185 406 276 130 13.2 14.9
DN25 180 160 160 160.0 - 160.0 152 207 430 282 148 14.2 17.2
DN32 - 180 180 180.0 - 176.0 176 207 430 282 148 - 18.2
DN40 - 200 200 200.0 - 199.0 196 255 475 297 178 - 30.2
DN50 - 230 230 230.0 - 228.0 222 255 475 297 178 - 32.2
DP27R
A
A1
E
E
E
D
D
F
F F
B B
B
DP27R
Screwed Flanged
BS 10 H PN16/25 ASME 300 BS 10 F ASME 150 JIS 10/16 Weight
Size A A1 A1 A1 A1 A1 A1 B D E F Screwed Flanged
DN15LC 160 - 130 126.6 117 120.2 122 185 296 166 130 12.2 13.0
DN15 160 - 130 126.6 117 120.2 122 185 296 166 130 12.2 13.0
DN20 160 - 150 - 133 139.4 142 185 296 166 130 12.2 13.9
DN25 180 160 160 160.0 - 160.0 152 207 320 172 148 13.2 16.2
DN32 - 180 180 180.0 - 176.0 176 207 320 172 148 - 16.2
DN40 - 200 200 200.0 - 199.0 196 255 364 186 178 - 29.2
DN50 - 230 230 230.0 - 228.0 222 255 364 186 178 - 31.7
TI-P470-01 CH Issue 8 DP27, DP27E, DP27G, DP27GY, DP27R and DP27Y Page 5 of 9
Pilot Operated Pressure Reducing Valves with SG Iron Bodies
Steam capacities chart
Downstream pressure bar
* * Note: The DP27E
is limited to 10 bar.
Upstream pressure bar
DN20
Note
The capacities quoted above are based on valves fitted with an external pressure sensing pipe. Reliance on the internal pressure sensing
pipe will mean that capacities may be reduced. In the case of low downstream pressure this reduction could be up to 30% of the valve
capacity.
TI-P470-01 CH Issue 8 DP27, DP27E, DP27G, DP27GY, DP27R and DP27Y Page 6 of 9
Pilot Operated Pressure Reducing Valves with SG Iron Bodies
Compressed air capacities chart
Downstream pressure bar
DN20
DN25
DN40
DN50
TI-P470-01 CH Issue 8 DP27, DP27E, DP27G, DP27GY, DP27R and DP27Y Page 7 of 9
Pilot Operated Pressure Reducing Valves with SG Iron Bodies
Spare parts
Available spares
Maintenance kit
A stand-by set of spares for general maintenance purposes and covers all spares marked*
* Main diaphragm (2 off) A
* Pilot diaphragm (2 off) B
* Pilot valve assembly inclusive of filter element (Pilot valve chamber assembly for the DP27G and DP27GY) C
* Pilot filter element and cap gasket (packet of 3 off each) E, F
(Not required for the DP27G and DP27GY) DP27G and DP27GY only - PTFE seals (packet of 6) E
Main valve assembly K, L
* Internal strainer M
Main valve return spring N
DP27, DP27E and DP27G 0.2 to 17 bar
Pressure adjustment spring (Not required for DP27R) O
DP27Y and DP27GY 0.2 to 3 bar
* Control pipe assembly P
* Balance pipe assembly Q
* Body gasket (3 off) R
Pilot valve block gasket (DP27R only) R1
Set of spring housing / actuating chamber cover securing studs and nuts (set of 4) S
Set of main body studs and nuts (set of 4) T
½" - DN32 (set of 10)
Set of diaphragm securing bolts and nuts Valve sizes V
DN40 and DN50 (set of 12)
Pushrod and main diaphragm plate assembly Y
Type DP27E only
Solenoid valve complete W
Replacement coil X1
Valve seat and core assembly X2
Interchangeability of spares
The following table shows how in certain sizes some parts are interchangeable. For example in the line headed 'Main diaphragm' the
diaphragm used in the screwed valves ½" and ¾" is common to these sizes by the letter 'a', the letter 'c' indicates that one diaphragm is
common to the DN40 and DN50 valves. All spares are interchangeable with the DP27T and where marked † are interchangeable with
the 37D temperature control.**
** Note: This does not apply to the DP27G and DP27GY soft seat pilot valve or main valve assemblies.
TI-P470-01 CH Issue 8 DP27, DP27E, DP27G, DP27GY, DP27R and DP27Y Page 8 of 9
Pilot Operated Pressure Reducing Valves with SG Iron Bodies
DP27, DP27G, DP27GY, DP27Y
S S
DP27E R1
DP27R
O
Solenoid valve complete
X1
W DP27E
B
DP27G, DP27GY
C
X2
C
E
P C
E S
Q
R
N
Main valve assembly
R
K T
L T
V
M
A Y
TI-P470-01 CH Issue 8 DP27, DP27E, DP27G, DP27GY, DP27R and DP27Y Page 9 of 9
Pilot Operated Pressure Reducing Valves with SG Iron Bodies
Page 1 of 7
TI-S13-27
CH Issue 11
Description
The SV60 is a range of full lift flanged safety valves suitable for use on steam, inert industrial gas and water services. Please contact
Spirax Sarco for suitability of any other media.
Available types
Model and material Bonnet and cap configuration
Open type easing lever
SV604 Carbon steel Closed bonnet Sealed cap
SV607 SG iron Packed easing lever
Open bonnet Open type easing lever
Applications
The SV60 is suitable for the protection of steam boilers, pipelines, pressure vessels, compressors and receivers and most general process
industry applications.
Certification
A manufacturers' Typical Test Report is provided as standard for each valve which will include valve set and hydraulic test pressure. Also
available on request is material certification in accordance with EN 10204 3.1.
Standards and approvals
The SV60 carries the mark and complies with the requirements of the European Pressure Equipment Directive 97 / 23 / EC falling within
Category 4 for Group 2 gases.
Seat tightness to ANSI / API STD 527-1992.
Lloyds Register (LR) type approval - Certificate number 01 / 00125 (E2).
The SV604 (PN flanged) is approved by the TÜV to AD-Merkblatt A2, AD-Merkblatt A4, TRD 421, Vd TÜV 100, 100 / 4.
Sizes and end connections Inlet sizes: DN20, DN25, DN32, DN40, DN50, DN65, DN80, DN100, DN125 and DN150.
Valve type Inlet connection Outlet connection
PN16 (DN65 to DN150 only) PN16
SV607
PN25 PN16
PN40 PN16
SV604
ANSI 300 ANSI 150
Standard PN flanges are to EN 1092 and ANSI 300 to EN 1759-1.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2008
Page 2 of 7
Temperature °C
���
SV604 PN40 inlet ���
���
Steam
��� saturation
curve
���
� �� �� �� ��
Pressure bar g
���
��� This product must not be
Temperature °C
���
SV607 PN16 inlet ���
Steam
��� saturation
curve
�
���
� � � �� ��
Pressure bar g
SV604 PN40
Body design conditions
SV607 PN16 or PN25
Size Saturated steam Air Water
DN20 x DN32 29 bar g 40 bar g 40 bar g
DN25 x DN40 29 bar g 40 bar g 40 bar g
DN32 x DN50 29 bar g 40 bar g 40 bar g
DN40 x DN65 29 bar g 40 bar g 40 bar g
SV604 PN40 DN50 x DN80 29 bar g 40 bar g 40 bar g
DN65 x DN100 29 bar g 32 bar g 32 bar g
DN80 x DN125 29 bar g 32 bar g 32 bar g
DN100 x DN150 25 bar g 25 bar g 25 bar g
DN125 x DN200 20 bar g 20 bar g 20 bar g
DN150 x DN250 16 bar g 16 bar g 16 bar g
Set pressure range maximum
DN20 x DN32 22.5 bar g 25 bar g 25 bar g
DN25 x DN40 22.5 bar g 25 bar g 25 bar g
DN32 x DN50 22.5 bar g 25 bar g 25 bar g
DN40 x DN65 22.5 bar g 25 bar g 25 bar g
PN25 DN50 x DN80 22.5 bar g 25 bar g 25 bar g
DN65 x DN100 22.5 bar g 25 bar g 25 bar g
DN80 x DN125 22.5 bar g 25 bar g 25 bar g
SV607 DN100 x DN150 22.5 bar g 25 bar g 25 bar g
DN125 x DN200 20 bar g 20 bar g 20 bar g
DN150 x DN250 16 bar g 16 bar g 16 bar g
DN65 x DN100 14.6 bar g 16 bar g 16 bar g
DN80 x DN125 14.6 bar g 16 bar g 16 bar g
PN16 DN100 x DN150 14.6 bar g 16 bar g 16 bar g
DN125 x DN200 14.6 bar g 16 bar g 16 bar g
DN150 x DN250 14.6 bar g 16 bar g 16 bar g
Set pressure range minimum SV604 and SV607 0.2 bar g
SV604 400°C
Maximum
Temperature SV607 350°C
Minimum SV604 and SV607 -10°C
Steam 5%
Performance data Overpressure
Liquids and gas 10%
Steam and gas 10%
Blowdown limit
Liquids 20%
Backpressure limit 10% of set pressure
SV604 60 bar g
Designed for a maximum inlet
PN25 38 bar g
cold hydraulic test pressure of: SV607
PN16 24 bar g
32 31 30
4 26, 27 4
17 19, 20
4 29
14 28
15
18 16
18
34
6 35
Sealed cap
9
3
Packed easing lever
12
11
7
22 10
33
13
21
23 5
8
36 2
1
Materials
No. Part Material SV607 / SV604
1 Body SG iron / carbon steel GJS-400-18LT / 1.0619 + N
2 Seat Stainless steel DN20 - DN100 1.4057 or for DN125 - DN150 ANC2
3 Bonnet SG iron / carbon steel GJS-400-18LT / 1.0619 + N
4 Cap SG iron GJS-400-15
Stainless steel, DN20 - DN100 1.4021 or for
5 Disc
hardened 47-52 HRC (Hardened Rockwell 'C' Scale) DN125 - DN150 CA15
Standard Chrome-vanadium alloy steel
6 Spring
For temperatures above 230°C Tungsten alloy steel
7 Guide plate SG iron GJS-400-15
8 Skirt Stainless steel DN20 - DN100 1.4301 or for DN125 - DN150 1.4308
9 Stem Stainless steel 1.4021
10 Body bolts Steel CK35
* 11 Spring plate Carbon steel C45E
* 12 Bearing ring (DN80 to DN150 only) Stainless steel 1.4021
13 Spacer Stainless steel 1.4021
14 Adjustment screw Stainless steel 1.4021
15 Lock-nut Zinc plated carbon steel
16 Screw Zinc plated steel
17 Collar Zinc plated carbon steel
18 Lever SG iron GJS-400-15
19 Cross pin Zinc plated carbon steel
20 Circlip Spring steel
21 Disc pin Spring steel DIN 7343, A304
22 Collets Stainless steel 1.4021
23 Stem ball Stainless steel
26 Collar pin Zinc plated carbon steel
27 Collar circlip Spring stainless steel
28 Packed lever spindle Stainless steel ASTM A276 431
29 Lifting fork Carbon steel
30 Gland packing Graphite
31 Gland Stainless steel ASTM A276 304
32 Gland nut Carbon steel
33 Guide plate gaskets (2 off) Reinforced exfoliated graphite
34 Sealed cap gasket Universal SA
35 Packed lever cap gasket Universal SA
36 Body drain plug ½ BSP Steel
* Note: The spring plate (11) and bearing ring design (12) varies according to the valve size and set pressure.
Table 1 - SV60 flow capacity for dry saturated steam in kilogrammes per hour (kg / h)
(calculated at 10% overpressure. In accordance with EN 150 4126)
Valve size DN in /out 20 / 32 25 / 40 32 / 50 40 / 65 50 / 80 65 / 100 80 / 125 100 / 150 125 / 200 150 / 250
Flow area (mm²) 230 445 740 1140 1979 2734 4185 6504 8659 12272
Table 2 - SV60 flow capacity for air - normal m3/ h at 0°C and 1013 mbar
(calculated in accordance with AD-MERKBLATT A2 and TRD 421)
Valve size DN in /out 20 /32 25/40 32 /50 40 /65 50 /80 65 /100 80 /125 100 /150 125 /200 150 /250
Orifice (mm) 17.0 23.8 30.6 38.0 50.1 59.0 73.0 91.0 105 125
Flow area (mm²) 230 445 740 1 140 1 979 2 734 4 185 6 504 8 659 12 272
w (P > 4 bar) 0.78 0.86 0.76 0.68 0.64 0.71 0.66 0.70 0.72 0.73
Valve size DN in / out 20 /32 25/40 32 /50 40 /65 50 /80 65 /100 80 /125 100 /150 125 /200 150 /250
Orifice (mm) 17.0 23.8 30.6 38.0 50.1 59.0 73.0 91.0 105 125
Flow area (mm²) 230 445 740 1140 1979 2734 4185 6504 8659 12272
w 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Installation note:
The safety valve should always be fitted with the centre line of
the spring housing vertically above the valve.
Open bonnet valves are recommended for all steam boiler
applications.
TI-P137-18
ST Issue 3
BSA6T shown
Description
A range of sealed, in-line stop valves having twin ply bellows as standard throughout the range. These valves have been designed for
use on steam, gas, liquid, condensate and water systems.
The standard BSAT range comes complete with throttling plug and locking device.
The alternative BSA range has a flat disc.
The Tables on page 2 clearly display the available sizes, pipeline connections and available options for the standard and alternative
ranges.
Standards
The product fully complies with the requirements of the European Pressure Equipment Directive 97 / 23 / EC and carries the mark when
so required.
Certification
The BSA1 and BSA1T is available with a manufacturer's Typical Test Report.
The BSA2, BSA2T, BSA3 and BSA3T is available with certification to EN 10204 3.1. Note: All certification / inspection requirements must
be stated at the time of order placement.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2008
Page 2 of 10
DN15 • • • • • • • • • •
DN20 • • • • • • • • • •
DN25 • • • • • • • • • •
Optional DN32 • • • • • •
R-PTFE
DN40 • • • • • • • • • •
soft
seat DN50 • • • • • • • • • •
DN65 • • • • • •
DN80 • • • • • • • • • •
DN100 • • • • • • • • • •
DN125 • •
Optional DN150 • • •
balancing
disc DN200 • • • • • • •
DN250 •
Dimensions /weights
(approximate) in mm and kg
Weight
A B C BSA1
Size BSA1T BSA3 BSA3 BSA3 BSA6T
PN JIS / KS JIS / KS ANSI ANSI BSA2 (DIN) (ANSI) ANSI 300 BSA64T
10K 20K 150 300 BSA2T ANSI 150 JIS/KS 20K PN40
Seat leakage
Disc to seat shut-off conforms to EN 12266-1 Rate 1 leakage and ISO 5208 Rate A. Disc to seat shut-off for BSA3 (ANSI) conforms to
API 598 no leakage.
To convert Kv to volume flowrate in m³ / h:- Note: The maximum recommended differential pressure in
throttling function:
= Kv x P DN15 - DN80 2.0 bar
Where: DN100 - DN125 1.5 bar
= Volume flow in cubic m/h DN150 1.0 bar
P = Pressure drop in bar DN200 - DN250 0.8 bar
If the BSAT is used above these quoted figures, increased noise
and vibration may be experienced.
The graphs below show handwheel rotation and flow characteristic with water at 20°C:
Kvr values
� �
�
�
�
� �
� �
� �
� � � � � � � �
Handwheel rotations Handwheel rotations
Kvr values
�
� ��
�
�
�
� �
� � � � � � � � � � � �
Handwheel rotations Handwheel rotations
Kvr values
��
��
��
��
��
� ��
� �
� � � � � � � ��� � � � � � � � ���
Handwheel rotations Handwheel rotations
Kvr values
��
�� ��
��
��
��
� �
� � � � ��� � � � � � ��
Handwheel rotations Handwheel rotations
Kvr values
���
��� ���
���
��
��
� �
� � � � � � ��� � � � � �
Handwheel rotations Handwheel rotations
���
Kvr values
Kvr values
���
���
���
���
� �
� � � � � ��� � � � � ���
Handwheel rotations Handwheel rotations
���
��
% Flow
��� ��
��
� ��
� � � � � ����
�
Handwheel rotations � �� �� �� �� ���
% Handwheel rotations
Materials for the BSA1T, BSA2T, BSA3T and BSA1, BSA2, BSA3
BSA1T BSA2T BSA3T and BSA3
No. Part and and
BSA1 BSA2 DIN ANSI
Cast iron SG iron Cast steel Cast steel
1 Body
EN-GJS-250 EN-GJS-400-18-LT 1.0619+N (GSC 25N) ASTM A 216 WCB
Steel (DN15 - DN80) Forged steel (DN15- DN80)
SG iron DIN 17243 C 22.8 ASTM A 105
2 Bonnet
EN-GJS-400-18-LT Steel (DN100 - DN200) Cast steel (DN100- DN200)
1.0619+N (GSC 25N) ASTM A 216 WCB
3 Seat Stainless steel AISI 420
Metal Stainless steel DIN 17440 X30 Cr13
4 Disc Disc Stainless steel DIN 17440 X30 Cr13
Soft seat
Insert R-PTFE 25% carbon filled
5 Bellows Stainless steel DIN 17440 X6 Cr Ni Ti 1810
6 Stem Stainless steel AISI 420
7 Handwheel Pressed steel BS 1449 CR4
8 Stem packing Graphite
Bonnet studs Steel DIN 17420 24 Cr Mo 5 Steel ASTM A 193 B7
9 Bonnet nuts Steel DIN 17420 Ck 35 Steel ASTM A 192 2 H
Bonnet bolts Steel DIN 931 Gr. 5.6
10 Body / bonnet gasket Graphite laminated with stainless steel insert
DN15 - DN80 Steel M8 x 14 mm BS 3692 Gr. 8.8
Locking
11 screw DN100 - DN150 Steel M8 x 20 mm BS 3692 Gr. 8.8
DN200 - DN250 Steel M12 x 20 mm BS 3692 Gr. 8.8
8
9
11
2
5
10
1
DN150
shown
Stroke
limiter
Handwheel BSAT BSAT
nut
11
8
9
10
1
3 4
Temperature °C
A
���
A - A Flanged JIS / KS 10K
Steam B - B Flanged PN16
��� saturation
curve
A B
�
� � � � � �� �� �� ��
Pressure bar g
��� ���
Steam Steam
��� ��� saturation
saturation
curve curve
� �
� � � � � �� �� �� �� � � �� �� �� ��
Pressure bar g Pressure bar g
Body design conditions PN16 PN25
PMA - Maximum allowable pressure 16 bar g 25 bar g
TMA - Maximum allowable temperature 350°C 350°C
PMO - Maximum operating pressure for saturated steam service 14.7 bar g 22.3 bar g
Soft seat 230°C 230°C
TMO - Maximum operating temperature
Metal seat 350°C 350°C
Minimum operating temperature -10°C -10°C
Designed for a maximum cold hydraulic test pressure of: 24 bar g 38 bar g
Temperature °C
��� ���
��� ���
Steam Steam
��� saturation ��� saturation
curve curve
� �
� � �� �� �� �� � � �� �� �� �� �� �� ��
Pressure bar g Pressure bar g
Body design conditions PN25, DN200 PN40, DN15 - DN150
PMA - Maximum allowable pressure 25 bar g 40 bar g
TMA - Maximum allowable temperature 400°C 400°C
PMO - Maximum operating pressure for saturated steam service 23.2 bar g * 30.4 bar g
Soft seat 230°C 230°C
TMO - Maximum operating temperature
Metal seat 400°C 400°C
Minimum operating temperature -10°C -10°C
Designed for a maximum cold hydraulic test pressure of: 38 bar g 60 bar g
* Maximum operating pressure is limited to 27 bar g for the soft seat version only
Body design conditions ANSI 150 ANSI 300 JIS /KS 20K
PMA - Maximum allowable pressure 19.6 bar g 51 bar g 34 bar g
TMA - Maximum allowable temperature 425°C 425°C 425°C
PMO - Maximum operating pressure for saturated steam service 14 bar g *41.6 bar g *30.7 bar g
Soft seat 230°C 230°C 230°C
TMO - Maximum operating temperature
Metal seat 425°C 425°C 425°C
Minimum operating temperature 0°C 0°C 0°C
Designed for a maximum cold hydraulic test pressure of: 31 bar g 77 bar g 50 bar g
* Maximum operating pressure is limited to 27 bar g for the soft seat version only
���
Temperature °C
���
���
Steam
��� saturation
curve
�
���
� �� �� �� ��
Pressure bar g
How to order
Example: 1 off DN25 Spirax Sarco type BSA2T bellows sealed stop valve, flanged PN16 or PN25.
Note: Should the differential pressure exceed those listed against the respective sizes in the table below, then please ensure balancing
discs are specified for use in the valves (see illustration overleaf).
Spare parts
The spare parts are shown in heavy outline. Parts drawn in broken
line are not supplied as spares.
Available spares
Body/bonnet gasket and stem packing 10, 8 (2 off)
Stem and bellows assembly (state if BSAT or BSA) 6, 5
Disc (and optional disc where fitted) -
state full description of the valve 4
BSAT 6
shown
10
5
10
Standards
The product fully complies with the requirements of the Pressure
Equipment Directive 97 /23 /EC.
Certification
A certificate of conformity is available as standard for this product.
A calibration certificate is available by special order at extra cost.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2006
Dimensions /weights (approximate) in mm and kg
Gauge Ring syphon U' syphon
Weight Weight
A B C D Weight E F G H Syphon Cock J K L Syphon Cock
100 29 137 22 A /F 0.43 321 35 80 116 0.94 0.21 167.5 61.5 136.5 0.59 0.21
A B J
Ring syphon
G F Gauge cock
K
C E
L
'U' syphon
Gauge
H
D
How to order
Example: 1 off Spirax Sarco " pressure gauge with a pressure range of 0 - 10 bar and having screwed BSP connections.
Spare parts
There are no spare parts available for Spirax Sarco pressure gauges.
Typical uses of a 'U' syphon and gauge
Vertical pipe
Horizontal pipe
(where no headroom
exists)
Side of vessel
Top of vessel
200
150
Steam 4
100 saturation
50 curve
0
0 2 4 6 8 10 12 14 16
Pressure bar g
The product must not be used in this region.
1
0.9
0.8
0.7
C
0.6
Safety information, installation and maintenance
For full details see the Installation and Maintenance Instructions 0.5
(IM-P019-05) supplied with the product. 25 30 40 50 100 200 300 400 500
Installation note: Dp (mm Hg)
The VB14 vacuum breaker must be installed in a vertical position
with the system connection at the bottom. On steam systems, the How to order
vacuum breaker should be installed at the highest point in the Example: 1 off Spirax Sarco ½" VB14 vacuum breaker having
system where it will not be flooded with condensate. screwed BSP connections.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification. © Copyright 2005
VB21
Description
The VB21 is a small purpose designed vacuum breaker for general
purpose applications on condensing vapour (steam) or liquid systems.
Certification
This product is available with material certification to EN 10204 2.2
for body and cap as standard. 1
Sizes and pipe connections
½" (system connection) screwed BSP or NPT.
1" (air inlet connection) screwed BSP or NPT. 5
Pressure / temperature limits 2
400
Temperature °C
300
200
Steam
100 saturation
curve
0
0 5 10 15 20 25 4
Pressure bar g
The product must not be used in this region.
B 2
Flow dm3 /s
1
C 0.9
0.8
0.7
�
���
��� Steam
saturation
��� curve
� � � � �
�
� �� �� �� �� �� ��
Pressure bar g
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Dimensions / weights (approximate) in mm and kg Spare parts
The spare parts available are shown in solid outline. Parts drawn in
Weight broken line are not supplied as spares.
Size A A1 B C D E
Scrd /SW /BW Flgd Available spares
½" DN15 95 150 94 64 17 37 1.4 2.9 Capsule and seat assembly set 2, 3, 17, 18
¾" DN20 95 150 94 64 19 37 1.4 3.5 Strainer screen (packet of 3) 5
1" DN25 95 160 94 64 23 37 1.5 4.1 Set of cover gaskets (packet of 3) 7
9*
(not an available spare)
C
17
A
2
A1
B 18
5
D
AVC32 Carbon Steel Air Vent for Steam Systems TI-P123-15 ST Issue 5
Page 1 of 3
TI-P133-58
ST Issue 4
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Page 2 of 3
14 12 21 18 11 4 9, 20 18
23
8
16
6, 7, 22
15
3
2
1
5
19
Materials
No. Part Material
M10Si2 ISO Zinc plated carbon steel ASTM A105
1 Body M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
M10Si2 ISO Zinc plated carbon steel ASTM A105
2 Cap M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
3 Ball Stainless steel AISI 316
4 Stem Stainless steel AISI 316
5 Seat Carbon / graphite reinforced PTFE PDR 0.8
6 Stem seal Reinforced PTFE antistatic
M10Si2 ISO
Zinc plated carbon steel SAE 1010
7 Separator M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
8 Belleville washer Stainless steel AISI 301
M10Si2 ISO
Zinc plated carbon steel SAE 1010
9 Nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
10 Name-plate - DN (Not shown) Stainless steel AISI 430
M10Si2 ISO
Zinc plated carbon steel SAE 1010
11 Stem nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
12 Lever M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
13 Name-plate (Not shown) Stainless steel AISI 430
14 Grip Vinyl
M10Si2 ISO
Zinc plated carbon steel Grade 5
15 Bolts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
16 Nuts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
17 Studs M10Si4 ISO Stainless steel AISI 316
Note: Item 17 can not be shown as it is only applicable to welded versions
M10Si2 ISO
Zinc plated carbon steel SAE 12L 14
18 Stop screw M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
19 Body/cap gasket 'O' ring EPDM geothermal
20 Nut locker Stainless steel AISI 316
M10Si2 ISO
Zinc plated carbon steel SAE 1010
21 Lockable handle M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
22 Stem seal PEEK
23 Lock-plate Stainless steel AISI 316
B2, B3
C2,
C3
D1, ØE
D2 22
D
6 6
A, A1
A2, A3
A: Scrd and BW
A1: SW
A2: Flanged ANSI 150
A3: Flanged PN40
B2: Scrd, BW and SW
B3: Flanged PN40 and ANSI 150
C2: Scrd, BW and SW
C3: Flanged PN40 and ANSI 150
D: Scrd, BW and SW
D1: Flanged ANSI 150
D2: Flanged PN40
E: All versions 19 5 5 19
TI-P137-18
ST Issue 3
BSA6T shown
Description
A range of sealed, in-line stop valves having twin ply bellows as standard throughout the range. These valves have been designed for
use on steam, gas, liquid, condensate and water systems.
The standard BSAT range comes complete with throttling plug and locking device.
The alternative BSA range has a flat disc.
The Tables on page 2 clearly display the available sizes, pipeline connections and available options for the standard and alternative
ranges.
Standards
The product fully complies with the requirements of the European Pressure Equipment Directive 97 / 23 / EC and carries the mark when
so required.
Certification
The BSA1 and BSA1T is available with a manufacturer's Typical Test Report.
The BSA2, BSA2T, BSA3 and BSA3T is available with certification to EN 10204 3.1. Note: All certification / inspection requirements must
be stated at the time of order placement.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2008
Page 2 of 10
DN15 • • • • • • • • • •
DN20 • • • • • • • • • •
DN25 • • • • • • • • • •
Optional DN32 • • • • • •
R-PTFE
DN40 • • • • • • • • • •
soft
seat DN50 • • • • • • • • • •
DN65 • • • • • •
DN80 • • • • • • • • • •
DN100 • • • • • • • • • •
DN125 • •
Optional DN150 • • •
balancing
disc DN200 • • • • • • •
DN250 •
Dimensions /weights
(approximate) in mm and kg
Weight
A B C BSA1
Size BSA1T BSA3 BSA3 BSA3 BSA6T
PN JIS / KS JIS / KS ANSI ANSI BSA2 (DIN) (ANSI) ANSI 300 BSA64T
10K 20K 150 300 BSA2T ANSI 150 JIS/KS 20K PN40
Seat leakage
Disc to seat shut-off conforms to EN 12266-1 Rate 1 leakage and ISO 5208 Rate A. Disc to seat shut-off for BSA3 (ANSI) conforms to
API 598 no leakage.
To convert Kv to volume flowrate in m³ / h:- Note: The maximum recommended differential pressure in
throttling function:
= Kv x P DN15 - DN80 2.0 bar
Where: DN100 - DN125 1.5 bar
= Volume flow in cubic m/h DN150 1.0 bar
P = Pressure drop in bar DN200 - DN250 0.8 bar
If the BSAT is used above these quoted figures, increased noise
and vibration may be experienced.
The graphs below show handwheel rotation and flow characteristic with water at 20°C:
Kvr values
� �
�
�
�
� �
� �
� �
� � � � � � � �
Handwheel rotations Handwheel rotations
Kvr values
�
� ��
�
�
�
� �
� � � � � � � � � � � �
Handwheel rotations Handwheel rotations
Kvr values
��
��
��
��
��
� ��
� �
� � � � � � � ��� � � � � � � � ���
Handwheel rotations Handwheel rotations
Kvr values
��
�� ��
��
��
��
� �
� � � � ��� � � � � � ��
Handwheel rotations Handwheel rotations
Kvr values
���
��� ���
���
��
��
� �
� � � � � � ��� � � � � �
Handwheel rotations Handwheel rotations
���
Kvr values
Kvr values
���
���
���
���
� �
� � � � � ��� � � � � ���
Handwheel rotations Handwheel rotations
���
��
% Flow
��� ��
��
� ��
� � � � � ����
�
Handwheel rotations � �� �� �� �� ���
% Handwheel rotations
Materials for the BSA1T, BSA2T, BSA3T and BSA1, BSA2, BSA3
BSA1T BSA2T BSA3T and BSA3
No. Part and and
BSA1 BSA2 DIN ANSI
Cast iron SG iron Cast steel Cast steel
1 Body
EN-GJS-250 EN-GJS-400-18-LT 1.0619+N (GSC 25N) ASTM A 216 WCB
Steel (DN15 - DN80) Forged steel (DN15- DN80)
SG iron DIN 17243 C 22.8 ASTM A 105
2 Bonnet
EN-GJS-400-18-LT Steel (DN100 - DN200) Cast steel (DN100- DN200)
1.0619+N (GSC 25N) ASTM A 216 WCB
3 Seat Stainless steel AISI 420
Metal Stainless steel DIN 17440 X30 Cr13
4 Disc Disc Stainless steel DIN 17440 X30 Cr13
Soft seat
Insert R-PTFE 25% carbon filled
5 Bellows Stainless steel DIN 17440 X6 Cr Ni Ti 1810
6 Stem Stainless steel AISI 420
7 Handwheel Pressed steel BS 1449 CR4
8 Stem packing Graphite
Bonnet studs Steel DIN 17420 24 Cr Mo 5 Steel ASTM A 193 B7
9 Bonnet nuts Steel DIN 17420 Ck 35 Steel ASTM A 192 2 H
Bonnet bolts Steel DIN 931 Gr. 5.6
10 Body / bonnet gasket Graphite laminated with stainless steel insert
DN15 - DN80 Steel M8 x 14 mm BS 3692 Gr. 8.8
Locking
11 screw DN100 - DN150 Steel M8 x 20 mm BS 3692 Gr. 8.8
DN200 - DN250 Steel M12 x 20 mm BS 3692 Gr. 8.8
8
9
11
2
5
10
1
DN150
shown
Stroke
limiter
Handwheel BSAT BSAT
nut
11
8
9
10
1
3 4
Temperature °C
A
���
A - A Flanged JIS / KS 10K
Steam B - B Flanged PN16
��� saturation
curve
A B
�
� � � � � �� �� �� ��
Pressure bar g
��� ���
Steam Steam
��� ��� saturation
saturation
curve curve
� �
� � � � � �� �� �� �� � � �� �� �� ��
Pressure bar g Pressure bar g
Body design conditions PN16 PN25
PMA - Maximum allowable pressure 16 bar g 25 bar g
TMA - Maximum allowable temperature 350°C 350°C
PMO - Maximum operating pressure for saturated steam service 14.7 bar g 22.3 bar g
Soft seat 230°C 230°C
TMO - Maximum operating temperature
Metal seat 350°C 350°C
Minimum operating temperature -10°C -10°C
Designed for a maximum cold hydraulic test pressure of: 24 bar g 38 bar g
Temperature °C
��� ���
��� ���
Steam Steam
��� saturation ��� saturation
curve curve
� �
� � �� �� �� �� � � �� �� �� �� �� �� ��
Pressure bar g Pressure bar g
Body design conditions PN25, DN200 PN40, DN15 - DN150
PMA - Maximum allowable pressure 25 bar g 40 bar g
TMA - Maximum allowable temperature 400°C 400°C
PMO - Maximum operating pressure for saturated steam service 23.2 bar g * 30.4 bar g
Soft seat 230°C 230°C
TMO - Maximum operating temperature
Metal seat 400°C 400°C
Minimum operating temperature -10°C -10°C
Designed for a maximum cold hydraulic test pressure of: 38 bar g 60 bar g
* Maximum operating pressure is limited to 27 bar g for the soft seat version only
Body design conditions ANSI 150 ANSI 300 JIS /KS 20K
PMA - Maximum allowable pressure 19.6 bar g 51 bar g 34 bar g
TMA - Maximum allowable temperature 425°C 425°C 425°C
PMO - Maximum operating pressure for saturated steam service 14 bar g *41.6 bar g *30.7 bar g
Soft seat 230°C 230°C 230°C
TMO - Maximum operating temperature
Metal seat 425°C 425°C 425°C
Minimum operating temperature 0°C 0°C 0°C
Designed for a maximum cold hydraulic test pressure of: 31 bar g 77 bar g 50 bar g
* Maximum operating pressure is limited to 27 bar g for the soft seat version only
���
Temperature °C
���
���
Steam
��� saturation
curve
�
���
� �� �� �� ��
Pressure bar g
How to order
Example: 1 off DN25 Spirax Sarco type BSA2T bellows sealed stop valve, flanged PN16 or PN25.
Note: Should the differential pressure exceed those listed against the respective sizes in the table below, then please ensure balancing
discs are specified for use in the valves (see illustration overleaf).
Spare parts
The spare parts are shown in heavy outline. Parts drawn in broken
line are not supplied as spares.
Available spares
Body/bonnet gasket and stem packing 10, 8 (2 off)
Stem and bellows assembly (state if BSAT or BSA) 6, 5
Disc (and optional disc where fitted) -
state full description of the valve 4
BSAT 6
shown
10
5
10
TI-P133-58
ST Issue 4
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Page 2 of 3
14 12 21 18 11 4 9, 20 18
23
8
16
6, 7, 22
15
3
2
1
5
19
Materials
No. Part Material
M10Si2 ISO Zinc plated carbon steel ASTM A105
1 Body M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
M10Si2 ISO Zinc plated carbon steel ASTM A105
2 Cap M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
3 Ball Stainless steel AISI 316
4 Stem Stainless steel AISI 316
5 Seat Carbon / graphite reinforced PTFE PDR 0.8
6 Stem seal Reinforced PTFE antistatic
M10Si2 ISO
Zinc plated carbon steel SAE 1010
7 Separator M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
8 Belleville washer Stainless steel AISI 301
M10Si2 ISO
Zinc plated carbon steel SAE 1010
9 Nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
10 Name-plate - DN (Not shown) Stainless steel AISI 430
M10Si2 ISO
Zinc plated carbon steel SAE 1010
11 Stem nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
12 Lever M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
13 Name-plate (Not shown) Stainless steel AISI 430
14 Grip Vinyl
M10Si2 ISO
Zinc plated carbon steel Grade 5
15 Bolts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
16 Nuts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
17 Studs M10Si4 ISO Stainless steel AISI 316
Note: Item 17 can not be shown as it is only applicable to welded versions
M10Si2 ISO
Zinc plated carbon steel SAE 12L 14
18 Stop screw M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
19 Body/cap gasket 'O' ring EPDM geothermal
20 Nut locker Stainless steel AISI 316
M10Si2 ISO
Zinc plated carbon steel SAE 1010
21 Lockable handle M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
22 Stem seal PEEK
23 Lock-plate Stainless steel AISI 316
B2, B3
C2,
C3
D1, ØE
D2 22
D
6 6
A, A1
A2, A3
A: Scrd and BW
A1: SW
A2: Flanged ANSI 150
A3: Flanged PN40
B2: Scrd, BW and SW
B3: Flanged PN40 and ANSI 150
C2: Scrd, BW and SW
C3: Flanged PN40 and ANSI 150
D: Scrd, BW and SW
D1: Flanged ANSI 150
D2: Flanged PN40
E: All versions 19 5 5 19
Standards
This product fully complies with the requirements of the European
Pressure Equipment Directive 97 / 23 / EC.
Certification
This product is available with a manufacturers' Typical Test Report.
Note: All certification / inspection requirements must be stated at
the time of order placement. 4
Sizes and pipe connections
½", ¾", 1", 1¼", 1½", 2", 2½" and 3" screwed BSP or NPT.
Optional extras
Strainer screens 1
Perforations 1.6, 3 mm
Stainless steel screen
Mesh 40, 100, 200
Perforations 0.8, 3 mm
Monel
Mesh 100 3
Blowdown or drain valve connections. 2
The cap can be drilled to the following sizes to enable a blowdown
or drain valve to be fitted.
Strainer size Blowdown valve Drain valve
Size 2½" and 3"
½" ¼" ¼"
¾" and 1" ½" ½"
1¼" and 1½" 1" ¾"
2" to 3" 1¼" ¾"
��� 4
���
Steam 1
��� saturation
�� curve
�
� � �� �� �� ��
Pressure bar g
The product must not be used in this region.
3
2
Body design conditions PN25 6
PMA Maximum allowable pressure 25 bar g @ 120°C 5
TMA Maximum allowable temperature 260°C @ 19.5 bar g
Minimum allowable temperature -10°C Materials
No. Part Material
Maximum operating pressure
PMO 21 bar g 1 Body SG iron DIN 1693 GGG 40
for saturated steam service
TMO Maximum operating temperature 260°C @ 19.5 bar g 2 Cap SG iron DIN 1693 GGG 40
3 Cap gasket Reinforced exfoliated graphite
½" to 2" -10°C
Minimum operating temperature 4 Strainer screen Stainless steel 316L
2½" and 3" 0°C
Note: For lower operating temperatures consult Spirax Sarco 5 Bolt Carbon steel BS 3692 Gr. 8.8
Designed for a maximum cold hydraulic test pressure of 38 bar g 6 Washer Carbon steel BS 4320 TI Form A
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Kv values For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
Size ½" ¾" 1" 1¼" 1½" 2" 2½" 3"
Perforations 0.8, 1.6 and 3 mm 3.6 11 15.5 26 41 68 82 115
Mesh 40 and 100 3.6 11 15.5 26 41 68 82 115
Mesh 200 3.6 9 13.0 21 35 55 66 93
Withdrawal
distance
D
Warning:
The strainer cap gasket contains a thin stainless steel support ring,
which may cause physical injury if it is not handled and disposed
of carefully.
Installation note:
The strainer should be installed in the direction of flow, as indicated
on the body. On applications involving steam or gases the pocket
should be in the horizontal plane. On liquid systems the pocket Size 2½" and 3"
should point downwards. Suitable isolation valves must be installed
to allow for safe maintenance and trap replacement.
3
Maintenance note:
Maintenance can be completed with the strainer in the pipeline. 4
Disposal:
The product is recyclable. No ecological hazard is anticipated with
disposal of this product providing due care is taken.
6
How to order
Example: 1 off Spirax Sarco 2" Fig 12 SG iron strainer, screwed BSP, 5
with stainless steel screen having 0.8 mm perforations.
TI-S02-27
ST Issue 8
FT14HC
1"
FT14
1¼"
FT14-C
FT14
1½" and 2"
Description
The FT14 and FT14HC are iron bodied ball float steam traps having stainless steel working internals and integral automatic air venting
facility. These traps are supplied with horizontal screwed connections only and can be maintained without disturbing the pipework. The
flow direction is as indicated on the valve body.
Available types
FT14 Standard 1¼", 1½" and 2"
High capacity (1" only) - As standard the FT14HC is available Note: These ball float steam traps are available with
FT14HC with flow direction in either left-to-right or right-to-left direction. either 4.5, 10 or 14 bar internals (PMX).
Please state preference when placing an order.
Capsule
The BP99/32 capsule which is used in the FT14 and FT14HC ball float steam traps is suitable for use on 150°C superheat @ 0 bar g
and 50°C superheat @ 32 bar g.
Optional extras will only be supplied if specified at the point of order
A manually adjustable needle valve (designated 'C' on the nomenclature i.e. FT14-C) can be fitted to the trap. This option provides a
steam lock release (SLR) feature in addition to the standard air vent. For further information please consult Spirax Sarco.
The top of the cover can be drilled and tapped up to " BSP or NPT for the purpose of fitting a balance line.
The bottom of the cover can be drilled and tapped " BSP or NPT for the purpose of fitting a drain cock.
Standards
This product fully complies with the requirements of the European Pressure Equipment Directive 97/23/EC.
Certification
This product is available with a manufacturers’ Typical Test Report. Note: All certification/inspection requirements must be stated at the
time of order placement.
Sizes and pipe connections 1" (FT14HC only), 1¼", 1½" and 2" screwed BSP and NPT.
Pressure / temperature limits See page 2 for the pressure / temperature limitations.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2009
Page 2 of 5
���
Temperature °C
��� FT14HC 1"
���
PN25 ��� Steam and
��� saturation
curve FT14 1¼"
��
�
� � �� �� �� ��
Pressure bar g
���
Temperature °C
���
The product should not be used in this region as damage to the internals may occur.
PMO Maximum operating pressure for saturated steam service 21 bar g 14 bar g
Designed for a maximum cold hydraulic test pressure of: 38 bar g 24 bar g
FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
Page 3 of 5
FT14HC
1"
4 FT14
1¼"
2
8
1
17
10 18
7
9
11 6 2 3 17 18 8 4
12
5
7 26
6
5
12
17 18 20 21 19
FT14-C FT14
1½" and 2"
Materials
No. Part Material
1" and 1¼" SG iron BS EN 1563 JS 1030
1 Body
1½" and 2" Cast iron DIN 1691 GG 25
Cover bolts 1" Steel BS 3692 Gr. 8.8
2 Cover bolts 1¼" Steel ASTM A193 B7
Cover bolts & nuts 1½" and 2" Steel BS 3692 Gr. 8.8
3 Cover gasket Reinforced exfoliated graphite
1" and 1¼" SG iron BS EN 1563 JS 1030
4 Cover
1½" and 2" Cast iron DIN 1961 GG 25
Valve seat 1" and 1¼" Stainless steel BS 970 431 S29
5
Main valve assembly with erosion deflector 1½" and 2" Stainless steel BS 3146 Part 2 ANC 2
Valve seat gasket 1" and 1¼" Stainless steel BS 1449 304 S11
6
Main valve assembly gasket 1½" and 2" Reinforced exfoliated graphite
Pivot frame assembly set screws 1" and 1¼" Stainless steel BS 4183 18/8
7 Bolts 1½" Stainless steel ISO 3506-2: A2-70
Main valve assembly bolts
Studs and nuts 2" Stainless steel BS 6105 A4-80
8 Ball float and lever Stainless steel BS 1449 304 S16
9 Support frame 1" and 1¼" Stainless steel BS 1449 304 S16
10 Pivot frame 1" and 1¼" Stainless steel BS 1449 304 S16
11 Pivot pin 1" and 1¼" Stainless steel
12 Erosion deflector Stainless steel BS 970 431 S29
17 Air vent assembly Stainless steel
18 Air vent seat gasket Stainless steel BS 1449 304 S11
19 SLR assembly Stainless steel BS 970 303 S21
20 SLR gasket Mild steel BS 1449 CS4
21 SLR seal Graphite
26 Inlet plate 1½" and 2" only Stainless steel BS 1449 304 S16
FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
Page 4 of 5
Capacities
�� ���
�� ���
�� ���
� ���
� ��� ��
� ��� � ����
���
���
� ���
� ���
� ��� ���
� ���
�� ���
� ���
�
���
� ���
���
Condensate kg / h
� ��� �
��
���
� ���
�����
�
����
� ��
���
��
��
���
� ���
�� ��� � ���
��� ��� � ���
��� ��
��
�� ��
��� ����
���
��� ���
��
���
���
�
���
���
� ���
�� �
�
���
��� � ���
� ����
�� ���
� � �� ���
�� �
���
��� ��
���
��
����
���
� ���
� ���
���
���
��� ��� ��� ��� ��� ��� � � � � � � � � � �� ��
Additional cold water capacities from the thermostatic air vent under start-up conditions
Capacities shown above are based on condensate at saturation temperature. Under start-up conditions when the condensate is cold
the internal thermostatic air vent will be open and provides additional capacity to the main valve. The following table gives the minimum
additional cold water capacities from the air vent.
FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
Page 5 of 5
Steam lock
release assembly 2 Dowel 3 18 Air vent assembly
17
19 + 21
20
6 5 10 8
11 9 7 6 26 5 7 8
Main valve assembly Main valve assembly
with float (1½" and 2")
(1" and 1¼") (horizontal assembly shown)
FT14 and FT14HC SG Iron Ball Float Steam Traps (1" HC, 1¼", 1½" and 2") TI-S02-27 ST Issue 8
TI-P029-01
ST Issue 7
200
150
100 Steam
saturation
50 curve
0
0 2 4 6 8 10 12 14 16
Pressure bar g Materials
The product must not be used in this region. No. Part Material
1 Body Bronze EN 1982 CC491K
Body design conditions PN16
2 Cone Brass BS 2874 CZ 114
PMA Maximum allowable pressure 16 bar g @ 180°C
3 Cap Brass EN 12165 CW617N
TMA Maximum allowable temperature 250°C @ 8 bar g
4* Spring Stainless steel BS 2056 302 S26
Minimum allowable temperature -29°C
* Not illustrated
PMO Maximum operating pressure 14 bar g
for saturated steam service
Kv values
TMO Maximum operating temperature 250°C @ 8 bar g
Size ½" ¾" 1" 1¼" 1½" 2" 3"
Minimum operating temperature 0°C
Kv 1.9 4.3 8.5 11.9 18.8 30.8 68.4
Note: For lower operating temperatures consult Spirax Sarco.
Designed for a maximum cold hydraulic test pressure of 28 bar g For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
Disposal
This product is recyclable. No ecological hazard is anticipated with
the disposal of this product, providing due care is taken.
Spare parts
B There are no spare parts available for this product.
C
How to order
Example: 1 off Spirax Sarco 1¼" LCV1 lift check valve having
screwed BSP connections.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification. © Copyright 2005
DĂŝŶ>ŝŶĞƌĂŝŶWŽŝŶƚƐ
TI-S01-03
ST Issue 9
Optional extras
Insulating cover: to prevent the trap being unduly influenced 6
by excessive heat loss such as when subjected to low outside
temperatures, wind, rain etc. 5
Integral blowdown valve: a BDV1 or BDV2 can be fitted to the
strainer cap, alternatively the strainer cap can be drilled, tapped and
plugged " BSP or NPT.
3 TD42LA and TD42HA
Anti-air-binding disc
Pressure / temperature limits (ISO 6552)
���
A
Temperature °C
���
���
��� B
Steam
��� saturation 3
curve Groove
C indentifies
�
� �� �� �� �� �� �� �� LA and HA 2
Pressure bar g versions
The product must not be used in this region.
1
For optimum product performance the PMO should not
exceed 42 bar g.
A - C TD42L and TD42H Materials
B - C TD42LA and TD42HA
No. Part Material
Body design conditions PN63
PMA Maximum allowable pressure 63 bar g @ 100°C 1 Body Stainless steel ASTM A743 Gr. CA 40 F
(with ENP finish)
TMA Maximum allowable temperature 400°C @ 42 bar g
Minimum allowable temperature 0°C 2 Cap Stainless steel AISI 416
PMO Maximum operating pressure 42 bar g
TD42L and TD42H 400°C @ 42 bar g 3 Disc Stainless steel BS 1449 420 S45
TMO Maximum operating
temperature TD42LA and TD42HA 255°C @ 42 bar g 4 Strainer screen Stainless steel BS 1449 304 S16
Minimum operating temperature 0°C
5 Strainer cap Stainless steel AISI 416
Minimum inlet pressure TD42L and TD42H 0.25 bar g
for satisfactory operation TD42LA and TD42HA 0.80 bar g 6 Strainer cap gasket Stainless steel BS 1449 304 S16
Maximum operating backpressure should not exceed
PMOB 80% of the upstream pressure
7 Insulating cover Aluminium
Designed for a maximum cold hydraulic test pressure of 95 bar g (optional extra)
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Capacities Spare parts
� ��� The spare parts available are shown in solid outline. Parts drawn
in broken line are not supplied as spares.
Available spares
� ��� Disc (packet of 3) (TD42L or TD42H) 3
Disc and strainer screen (TD42LA or TD42HA) 3, 4, 6
���� Strainer screen and gasket (TD42L or TD42H) 4, 6
Condensate kg / h
��
��� � � � � � �� �� �� �� 7
Differential pressure bar (x 100 = kPa)
3
Withdrawal distance Withdrawal distance for
H for screen insulating cover L
B
A J
4
E
Withdrawal
distance for cap G
TI-P133-58
ST Issue 4
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Page 2 of 3
14 12 21 18 11 4 9, 20 18
23
8
16
6, 7, 22
15
3
2
1
5
19
Materials
No. Part Material
M10Si2 ISO Zinc plated carbon steel ASTM A105
1 Body M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
M10Si2 ISO Zinc plated carbon steel ASTM A105
2 Cap M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
3 Ball Stainless steel AISI 316
4 Stem Stainless steel AISI 316
5 Seat Carbon / graphite reinforced PTFE PDR 0.8
6 Stem seal Reinforced PTFE antistatic
M10Si2 ISO
Zinc plated carbon steel SAE 1010
7 Separator M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
8 Belleville washer Stainless steel AISI 301
M10Si2 ISO
Zinc plated carbon steel SAE 1010
9 Nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
10 Name-plate - DN (Not shown) Stainless steel AISI 430
M10Si2 ISO
Zinc plated carbon steel SAE 1010
11 Stem nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
12 Lever M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
13 Name-plate (Not shown) Stainless steel AISI 430
14 Grip Vinyl
M10Si2 ISO
Zinc plated carbon steel Grade 5
15 Bolts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
16 Nuts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
17 Studs M10Si4 ISO Stainless steel AISI 316
Note: Item 17 can not be shown as it is only applicable to welded versions
M10Si2 ISO
Zinc plated carbon steel SAE 12L 14
18 Stop screw M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
19 Body/cap gasket 'O' ring EPDM geothermal
20 Nut locker Stainless steel AISI 316
M10Si2 ISO
Zinc plated carbon steel SAE 1010
21 Lockable handle M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
22 Stem seal PEEK
23 Lock-plate Stainless steel AISI 316
B2, B3
C2,
C3
D1, ØE
D2 22
D
6 6
A, A1
A2, A3
A: Scrd and BW
A1: SW
A2: Flanged ANSI 150
A3: Flanged PN40
B2: Scrd, BW and SW
B3: Flanged PN40 and ANSI 150
C2: Scrd, BW and SW
C3: Flanged PN40 and ANSI 150
D: Scrd, BW and SW
D1: Flanged ANSI 150
D2: Flanged PN40
E: All versions 19 5 5 19
200
150
100 Steam
saturation
50 curve
0
0 2 4 6 8 10 12 14 16
Pressure bar g Materials
The product must not be used in this region. No. Part Material
1 Body Bronze EN 1982 CC491K
Body design conditions PN16
2 Cone Brass BS 2874 CZ 114
PMA Maximum allowable pressure 16 bar g @ 180°C
3 Cap Brass EN 12165 CW617N
TMA Maximum allowable temperature 250°C @ 8 bar g
4* Spring Stainless steel BS 2056 302 S26
Minimum allowable temperature -29°C
* Not illustrated
PMO Maximum operating pressure 14 bar g
for saturated steam service
Kv values
TMO Maximum operating temperature 250°C @ 8 bar g
Size ½" ¾" 1" 1¼" 1½" 2" 3"
Minimum operating temperature 0°C
Kv 1.9 4.3 8.5 11.9 18.8 30.8 68.4
Note: For lower operating temperatures consult Spirax Sarco.
Designed for a maximum cold hydraulic test pressure of 28 bar g For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
Disposal
This product is recyclable. No ecological hazard is anticipated with
the disposal of this product, providing due care is taken.
Spare parts
B There are no spare parts available for this product.
C
How to order
Example: 1 off Spirax Sarco 1¼" LCV1 lift check valve having
screwed BSP connections.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification. © Copyright 2005
ŶĚ>ŝŶĞ^Ğƚ
TI-P019-02
ST Issue 6
200
150
Steam 4
100 saturation
50 curve
0
0 2 4 6 8 10 12 14 16
Pressure bar g
The product must not be used in this region.
1
0.9
0.8
0.7
C
0.6
Safety information, installation and maintenance
For full details see the Installation and Maintenance Instructions 0.5
(IM-P019-05) supplied with the product. 25 30 40 50 100 200 300 400 500
Installation note: Dp (mm Hg)
The VB14 vacuum breaker must be installed in a vertical position
with the system connection at the bottom. On steam systems, the How to order
vacuum breaker should be installed at the highest point in the Example: 1 off Spirax Sarco ½" VB14 vacuum breaker having
system where it will not be flooded with condensate. screwed BSP connections.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification. © Copyright 2005
VB21
Description
The VB21 is a small purpose designed vacuum breaker for general
purpose applications on condensing vapour (steam) or liquid systems.
Certification
This product is available with material certification to EN 10204 2.2
for body and cap as standard. 1
Sizes and pipe connections
½" (system connection) screwed BSP or NPT.
1" (air inlet connection) screwed BSP or NPT. 5
Pressure / temperature limits 2
400
Temperature °C
300
200
Steam
100 saturation
curve
0
0 5 10 15 20 25 4
Pressure bar g
The product must not be used in this region.
B 2
Flow dm3 /s
1
C 0.9
0.8
0.7
�
���
��� Steam
saturation
��� curve
� � � � �
�
� �� �� �� �� �� ��
Pressure bar g
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Dimensions / weights (approximate) in mm and kg Spare parts
The spare parts available are shown in solid outline. Parts drawn in
Weight broken line are not supplied as spares.
Size A A1 B C D E
Scrd /SW /BW Flgd Available spares
½" DN15 95 150 94 64 17 37 1.4 2.9 Capsule and seat assembly set 2, 3, 17, 18
¾" DN20 95 150 94 64 19 37 1.4 3.5 Strainer screen (packet of 3) 5
1" DN25 95 160 94 64 23 37 1.5 4.1 Set of cover gaskets (packet of 3) 7
9*
(not an available spare)
C
17
A
2
A1
B 18
5
D
AVC32 Carbon Steel Air Vent for Steam Systems TI-P123-15 ST Issue 5
Page 1 of 3
TI-P133-58
ST Issue 4
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Page 2 of 3
14 12 21 18 11 4 9, 20 18
23
8
16
6, 7, 22
15
3
2
1
5
19
Materials
No. Part Material
M10Si2 ISO Zinc plated carbon steel ASTM A105
1 Body M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
M10Si2 ISO Zinc plated carbon steel ASTM A105
2 Cap M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
3 Ball Stainless steel AISI 316
4 Stem Stainless steel AISI 316
5 Seat Carbon / graphite reinforced PTFE PDR 0.8
6 Stem seal Reinforced PTFE antistatic
M10Si2 ISO
Zinc plated carbon steel SAE 1010
7 Separator M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
8 Belleville washer Stainless steel AISI 301
M10Si2 ISO
Zinc plated carbon steel SAE 1010
9 Nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
10 Name-plate - DN (Not shown) Stainless steel AISI 430
M10Si2 ISO
Zinc plated carbon steel SAE 1010
11 Stem nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
12 Lever M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
13 Name-plate (Not shown) Stainless steel AISI 430
14 Grip Vinyl
M10Si2 ISO
Zinc plated carbon steel Grade 5
15 Bolts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
16 Nuts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
17 Studs M10Si4 ISO Stainless steel AISI 316
Note: Item 17 can not be shown as it is only applicable to welded versions
M10Si2 ISO
Zinc plated carbon steel SAE 12L 14
18 Stop screw M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
19 Body/cap gasket 'O' ring EPDM geothermal
20 Nut locker Stainless steel AISI 316
M10Si2 ISO
Zinc plated carbon steel SAE 1010
21 Lockable handle M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
22 Stem seal PEEK
23 Lock-plate Stainless steel AISI 316
B2, B3
C2,
C3
D1, ØE
D2 22
D
6 6
A, A1
A2, A3
A: Scrd and BW
A1: SW
A2: Flanged ANSI 150
A3: Flanged PN40
B2: Scrd, BW and SW
B3: Flanged PN40 and ANSI 150
C2: Scrd, BW and SW
C3: Flanged PN40 and ANSI 150
D: Scrd, BW and SW
D1: Flanged ANSI 150
D2: Flanged PN40
E: All versions 19 5 5 19
1 2 3 4 5 6 7 8 9 10 11
Description
The No.8 fixed temperature liquid expansion thermostatic steam trap has an oil filled element set to operate at a fixed temperature.
It is easily adjusted to discharge at any temperature between 60°C and 100°C.
200
8 Element Brass
150 Steam
100 saturation 9 Valve head Stainless steel AISI 440B
curve
50 10 Valve seat gasket Copper BS 2870 C102
0 11 Valve seat Stainless steel BS 970 431 S29
0 5 10 15 17* 20 25
Pressure bar g Certification
The product must not be used in this region. The product is available with certification to EN 10204 2.2.
Note: All certification / inspection requirements must be stated at
*PMO Maximum operating pressure recommended for saturated the time of order placement.
steam (17 bar g)
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification. © Copyright 2002
Dimensions / weights (approximate) in mm and kg Spare parts
The spare parts available are shown in heavy outline. Parts drawn
Size A B C Weight in broken line are not supplied as spares.
½" 215 137 32 1.2
Available spares
B Element set 2, 8, 10, 11
Capacities (5) 2
Adjustment
The capacity graph shown is based on a trap with the adjustment lock-nut
3 turns open and handling condensate at 80°C. 7/ 8" Whit.
400
300 Round-head
screw
Adjustment
Condensate kg / h
nut
200
8
150
Element set
100
1 2 3 4 5 10 17
Differential pressure bar (x 100 = kPa)
Adjustment
The position of the valve head relative to the seat and, therefore, the
operating temperature, can be altered by turning the adjustment
which serves one end of the element.
How to order 10
Example: 1 off ½" BSP Spirax Sarco No.8 fixed temperature liquid
expansion steam trap.
11
TI-P133-58
ST Issue 4
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Page 2 of 3
14 12 21 18 11 4 9, 20 18
23
8
16
6, 7, 22
15
3
2
1
5
19
Materials
No. Part Material
M10Si2 ISO Zinc plated carbon steel ASTM A105
1 Body M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
M10Si2 ISO Zinc plated carbon steel ASTM A105
2 Cap M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
3 Ball Stainless steel AISI 316
4 Stem Stainless steel AISI 316
5 Seat Carbon / graphite reinforced PTFE PDR 0.8
6 Stem seal Reinforced PTFE antistatic
M10Si2 ISO
Zinc plated carbon steel SAE 1010
7 Separator M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
8 Belleville washer Stainless steel AISI 301
M10Si2 ISO
Zinc plated carbon steel SAE 1010
9 Nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
10 Name-plate - DN (Not shown) Stainless steel AISI 430
M10Si2 ISO
Zinc plated carbon steel SAE 1010
11 Stem nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
12 Lever M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
13 Name-plate (Not shown) Stainless steel AISI 430
14 Grip Vinyl
M10Si2 ISO
Zinc plated carbon steel Grade 5
15 Bolts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
16 Nuts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
17 Studs M10Si4 ISO Stainless steel AISI 316
Note: Item 17 can not be shown as it is only applicable to welded versions
M10Si2 ISO
Zinc plated carbon steel SAE 12L 14
18 Stop screw M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
19 Body/cap gasket 'O' ring EPDM geothermal
20 Nut locker Stainless steel AISI 316
M10Si2 ISO
Zinc plated carbon steel SAE 1010
21 Lockable handle M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
22 Stem seal PEEK
23 Lock-plate Stainless steel AISI 316
B2, B3
C2,
C3
D1, ØE
D2 22
D
6 6
A, A1
A2, A3
A: Scrd and BW
A1: SW
A2: Flanged ANSI 150
A3: Flanged PN40
B2: Scrd, BW and SW
B3: Flanged PN40 and ANSI 150
C2: Scrd, BW and SW
C3: Flanged PN40 and ANSI 150
D: Scrd, BW and SW
D1: Flanged ANSI 150
D2: Flanged PN40
E: All versions 19 5 5 19
Standards
This product fully complies with the requirements of the European
Pressure Equipment Directive 97 / 23 / EC.
Certification
This product is available with a manufacturers' Typical Test Report.
Note: All certification / inspection requirements must be stated at
the time of order placement. 4
Sizes and pipe connections
½", ¾", 1", 1¼", 1½", 2", 2½" and 3" screwed BSP or NPT.
Optional extras
Strainer screens 1
Perforations 1.6, 3 mm
Stainless steel screen
Mesh 40, 100, 200
Perforations 0.8, 3 mm
Monel
Mesh 100 3
Blowdown or drain valve connections. 2
The cap can be drilled to the following sizes to enable a blowdown
or drain valve to be fitted.
Strainer size Blowdown valve Drain valve
Size 2½" and 3"
½" ¼" ¼"
¾" and 1" ½" ½"
1¼" and 1½" 1" ¾"
2" to 3" 1¼" ¾"
��� 4
���
Steam 1
��� saturation
�� curve
�
� � �� �� �� ��
Pressure bar g
The product must not be used in this region.
3
2
Body design conditions PN25 6
PMA Maximum allowable pressure 25 bar g @ 120°C 5
TMA Maximum allowable temperature 260°C @ 19.5 bar g
Minimum allowable temperature -10°C Materials
No. Part Material
Maximum operating pressure
PMO 21 bar g 1 Body SG iron DIN 1693 GGG 40
for saturated steam service
TMO Maximum operating temperature 260°C @ 19.5 bar g 2 Cap SG iron DIN 1693 GGG 40
3 Cap gasket Reinforced exfoliated graphite
½" to 2" -10°C
Minimum operating temperature 4 Strainer screen Stainless steel 316L
2½" and 3" 0°C
Note: For lower operating temperatures consult Spirax Sarco 5 Bolt Carbon steel BS 3692 Gr. 8.8
Designed for a maximum cold hydraulic test pressure of 38 bar g 6 Washer Carbon steel BS 4320 TI Form A
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Kv values For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
Size ½" ¾" 1" 1¼" 1½" 2" 2½" 3"
Perforations 0.8, 1.6 and 3 mm 3.6 11 15.5 26 41 68 82 115
Mesh 40 and 100 3.6 11 15.5 26 41 68 82 115
Mesh 200 3.6 9 13.0 21 35 55 66 93
Withdrawal
distance
D
Warning:
The strainer cap gasket contains a thin stainless steel support ring,
which may cause physical injury if it is not handled and disposed
of carefully.
Installation note:
The strainer should be installed in the direction of flow, as indicated
on the body. On applications involving steam or gases the pocket
should be in the horizontal plane. On liquid systems the pocket Size 2½" and 3"
should point downwards. Suitable isolation valves must be installed
to allow for safe maintenance and trap replacement.
3
Maintenance note:
Maintenance can be completed with the strainer in the pipeline. 4
Disposal:
The product is recyclable. No ecological hazard is anticipated with
disposal of this product providing due care is taken.
6
How to order
Example: 1 off Spirax Sarco 2" Fig 12 SG iron strainer, screwed BSP, 5
with stainless steel screen having 0.8 mm perforations.
�
���
��� Steam
saturation
��� curve
� � � � �
�
� �� �� �� �� �� ��
Pressure bar g
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Dimensions / weights (approximate) in mm and kg Spare parts
The spare parts available are shown in solid outline. Parts drawn in
Weight broken line are not supplied as spares.
Size A A1 B C D E
Scrd /SW /BW Flgd Available spares
½" DN15 95 150 94 64 17 37 1.4 2.9 Capsule and seat assembly set 2, 3, 17, 18
¾" DN20 95 150 94 64 19 37 1.4 3.5 Strainer screen (packet of 3) 5
1" DN25 95 160 94 64 23 37 1.5 4.1 Set of cover gaskets (packet of 3) 7
9*
(not an available spare)
C
17
A
2
A1
B 18
5
D
AVC32 Carbon Steel Air Vent for Steam Systems TI-P123-15 ST Issue 5
Boiler feedtank systems
What is a feedtank?
A feedtank, in a steam plant, is normally the meeting place for
cold make-up water and condensate return.
Flash steam loss
Cold make-up
At worst . . .
... make-up water and flashing
condensate are fed into the tank above
the water surface. Flash steam with all
its heat is lost to atmosphere and the
final mixture of cold make-up and
No
remaining condensate is colder than it lagging
could be. or cover
Flash steam
from
Cold Vent blowdown Condensate
make-up return
At best . . .
... both flows, together with blowdown
flash steam are distributed through
sparge pipes well below the water
surface. The sparge pipes must be of
stainless steel if they are to last any
length of time and with the necessary
Lagged
and supports and the manufacturing time
covered involved they can be expensive.
In both cases . . .
... the make-up water has to be softened and treated to prevent scale formation on the boiler heat
transfer surfaces. (This subject is best left to water treatment specialists).
Cold water absorbs free oxygen and other gases that are liberated when heated. It is essential
to remove the dissolved oxygen before it is released in the boiler to prevent corrosion of the boiler
and steam plant.
Oxygen in feedwater can be 'driven off' by heating and 'absorbed' by chemical treatment. By heating
the feedwater typically to 85°C to remove the bulk of the oxygen the amount of scavenging chemicals
required can be reduced by up to 75%. This can additionally improve the boiler efficiency by reducing
the blowdown requirements.
14
Oxygen content ppm
12
Oxygen is the enemy
10
and must be eliminated
8
6
4
2
0
0 10 20 30 40 50 60 70 80 90 100
Water temperature °C
2
Is there an alternative?
The Spirax Sarco
flash condensing deaerator head . . .
On larger boiler plants pressurised deaerators are sometimes installed and live steam is used to
bring the feedwater up to above 100°C to 'drive off' the oxygen. This action is normally enhanced by
the steam 'scrubbing' the feedwater. Freed oxygen and other gases are vented with some live
steam to atmosphere.
Pressure deaerators have to be treated as pressure vessels and with the necessary controls and
safety devices they become expensive. As with most things there is a compromise - Spirax Sarco
have developed a unit for fitting to any feedtank to drive off as much oxygen as possible at
atmospheric pressure.
Recirculating feedwater spray (if fitted)
Condensate
Cold make-up with return
removable spray screen
Flash steam
from blowdown
can be taken
Mixing unit to connection
on the same
centre line
at 90°C
Spirax Sarco can supply the Austenitic stainless steel Boiler blowdown
complete package:- is used for all wetted parts. heat recovery
Recirculating feedwater
spray systems Live steam injection
When the condensate return rate is high and the
cold make-up flowrate is intermittent it is likely that
valuable flash steam will be lost through the vent.
To improve the thermal efficiency and reduce the
possibility of temperature stratification it is often Overflow
worthwhile to take feedwater and pump it to a spray
nozzle fitted in the top of the mixing unit.
Approximately 20% of the feedtank content can
be circulated per hour to provide considerable
additional flash condensing capacity. Only a low
power pump is required.
Temperature
control
User benefits
• Dissolved oxygen entering the boiler is kept
as low as possible.
4
deaerator Vacuum breaker
Vent head
Air vent Recirculated water
Condensate
to spray head return
Air
and
gases
Flash condensing
deaerator head
Cold
make-up
Water
level
control
Temperature
gauge
Steam Feed to
injector boiler
Level
indicator
Recirculating
pump
5
The feedtank range
The table below shows the standard range of feedtanks based on
metric plate sizes and indicates the internal dimensions
and the total nominal capacity.
The working capacity will be reduced
depending on the working level and control system chosen.
The empty weights are typical and can be used together with the nominal capacity in kg (litre)
to give a total weight to be used for support calculation purposes.
Materials
All wetted parts are in welded austenitic stainless steel. This material has proved to be ideal
for most boiler feedtank applications and is offered as the best option available.
Even stainless steel can be adversely affected by the combination of exceptional chloride levels,
high temperatures, and stress. Any possibility of this unusual condition should be discussed
with your water treatment engineer.
Stiffening
Carbon steel channels are used externally on all tank sides and bases. (TM-2 has no side channels).
Data dossier
A detailed drawing of each tank, as built, is supplied with a materials list and a hydrostatic test certificate.
Installation
For installation details see separate literature.
6
The flash condensing deaerator head
A flash condensing deaerator head consists of A ½" BSP AV13 air vent and
three parts, the mixing unit with a PN16 or Class 150 VB14 vacuum breaker
should be fitted to the top of the head.
mounting flange, the immersion tube with a plate
top flange, and two gaskets. The plate flange
is sandwiched between the mixing unit and a
mating flange welded to the top of the Spirax
Sarco feedtank to act as a stiffener. All parts
are manufactured from weldable austenitic
stainless steel and held in place with stainless
steel nuts and studs. Mixing unit
7
Other controls and fittings
Steam injection systems
Spirax Sarco steam injectors are available in three sizes to cover most requirements. They ensure
quiet but vigorous mixing of steam and feedwater to drive off the dissolved oxygen content down to
approximately 2 ppm. This action minimises the amount of oxygen scavenging chemicals required.
The temperature of the feedwater is maintained at a high steady level for smooth boiler operation.
Vent heads
The Spirax Sarco stainless steel vent head is designed to 'fit and forget'. It will ensure the safe venting
of any excess flash steam from the feedtank and the separation of any entrained condensate.
Connections
Type Size Screwed Lightweight flange Drain
BSP/ NPT to suit BS 4504 PN16 BSP/
or BS 1560 Class 150 NPT
VH2S 2" • ¾"
VH3S 3" • ¾"
VH3 DN80 • ¾"
VH4 DN100 • 1"
VH6 DN150 • 1"
VH8 DN200 • 1½"
Drain VH10 DN250 • 1½"
VH12 DN300 • 2"
Other fittings
Most other requirements for level and temperature indication, valve and other ancillaries can be
met from the Spirax Sarco ranges.
SB-P401-01 AB Issue 5
TI-P401-03
AB Issue 4
Stop valve
Y-type strainer
Dial
thermometer
3
2
Equipment details
Note: All equipment is available screwed BSP. For options of NPT or API connections refer to relevant literature.
System type Control valve* Controller type Range Sensor pocket Steam injector Vacuum breaker
Range 1 Stainless steel - 1"
INS15 SB ½" SA128 with 2 m capillary -20 to 110°C to suit SA128 1 x IN25M - 1" VB14 - ½"
Range 1 Stainless steel - 1"
INS20 SB ¾" SA128 with 2 m capillary -20 to 110°C to suit SA128 1 x IN25M - 1" VB14 - ½"
Range 1 Stainless steel - 1"
INS25 KB51 1" SA128 with 2 m capillary -20 to 110°C to suit SA128 1 x IN40M - 1½" VB14 - ½"
Range 2 Stainless steel - 1"
INS40 KC51 1½" SA121 with 2 m capillary 40 to 105°C to suit SA121 2 x IN40M - 1½" VB14 - ½"
Range 2 Stainless steel - 1"
INS50 KC51 2" SA121 with 2 m capillary 40 to 105°C to suit SA121 3 x IN40M - 1½" VB14 - ½"
Range 2 Stainless steel - 1"
INS65 NS 2½" SA121 with 2 m capillary 40 to 105°C to suit SA121 5 x IN40M - 1½" VB14 - ½"
Range 2 Stainless steel - 1"
INS80 NS 3" SA121 with 2 m capillary 40 to 105°C to suit SA121 7 x IN40M - 1½" VB14 - ½"
A Y-type strainer is recommended upstream of the control valve. The Y-type strainer should normally be the same size as the steam supply
pipeline. Consider a Spirax Sarco brass /bronze Fig 12 strainer.
How to order
Example: 1 off Spirax Sarco INS15, ½" screwed BSP, direct steam injection heating system.
MANAGEMENT
SYSTEMS
Pressure / temperature limits
Nominal pressure rating PN40
3
Maximum pressure 32 bar g (464 psi g)
Maximum temperature 239°C ( 462°F )
Maximum ambient temperature 70°C (158°F )
Minimum ambient temperature -20°C ( -4°F )
Technical data
Protection rating IP54
Maximum cable length
30 m ( 98 ft )
(probe to controller)
Maximum sensing depth 2 095 mm ( 82.5" ) 2
Minimum sensing depth 75 mm ( 3")
Minimum conductivity (when used with an LC1300 level controller )
1 S / cm @ 25°C ( 77°F ).
Materials
No. Description Material 8
1 Probe body Austenitic BS EN 10088-3
stainless steel (1.4306)
2 Probe tips Austenitic Type 316 / 316L
stainless steel
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2011
Safety information, installation and maintenance Dimensions/weight (approximate) in mm (in) and kg (lb)
This document does not contain sufficient information to install A B C D Weight
the product safely. See the Installation and Maintenance
Instructions supplied with the unit for full details. 60 25 75 50 1.15
Warning: This product contains materials including plastics which (2.4) (1.0) (3.0) (2.0) (2.5)
can give off toxic fumes if exposed to excessive heat.
Installation note:
The LP10-4 is designed for installation in a BSP Rp1 (1" BSP
tapered) or 1" NPT threaded flange or cover. Note: Always
specify one of these threads for new installations.
A minimum 80 mm (3") nominal bore protection tube is
recommended if installing the probe in a boiler, or in a tank which A
is subject to very turbulent conditions.
Additional environmental protection is needed for installation
outdoors.
Wiring note:
Wiring is straightforward on the LP10-4, as crimp connectors are
used. Extra connectors are available as a spares kit. Terminal posts
are colour coded for easy identification.
The wiring loom may be disconnected and removed without
disturbing the cable gland by lifting the gland carrier out of the
lower housing. D
Maintenance note:
No special maintenance is required, though boiler water level B
controls do require periodic testing and inspection which is
described in separate literature.
How to specify
Conductivity probe with austenitic stainless steel body and
probe tips, PFA tip insulation, suitable for steam boiler operation
up to 32 bar g @ 239°C.
How to order
Example: 1 off Spirax Sarco LP10-4 probe (BSP) with 1 000 mm
tip assembly.
Available spares
LP10-4 connector set (electrical)
Comprising: 6 flat crimp connectors and 2 ring crimps.
LP10-4 tip mounting kit
Comprising: 1 set of 4 tip connectors, 8 lock-nuts and 2 tip supports.
TI-P133-58
ST Issue 4
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Page 2 of 3
14 12 21 18 11 4 9, 20 18
23
8
16
6, 7, 22
15
3
2
1
5
19
Materials
No. Part Material
M10Si2 ISO Zinc plated carbon steel ASTM A105
1 Body M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
M10Si2 ISO Zinc plated carbon steel ASTM A105
2 Cap M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
3 Ball Stainless steel AISI 316
4 Stem Stainless steel AISI 316
5 Seat Carbon / graphite reinforced PTFE PDR 0.8
6 Stem seal Reinforced PTFE antistatic
M10Si2 ISO
Zinc plated carbon steel SAE 1010
7 Separator M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
8 Belleville washer Stainless steel AISI 301
M10Si2 ISO
Zinc plated carbon steel SAE 1010
9 Nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
10 Name-plate - DN (Not shown) Stainless steel AISI 430
M10Si2 ISO
Zinc plated carbon steel SAE 1010
11 Stem nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
12 Lever M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
13 Name-plate (Not shown) Stainless steel AISI 430
14 Grip Vinyl
M10Si2 ISO
Zinc plated carbon steel Grade 5
15 Bolts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
16 Nuts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
17 Studs M10Si4 ISO Stainless steel AISI 316
Note: Item 17 can not be shown as it is only applicable to welded versions
M10Si2 ISO
Zinc plated carbon steel SAE 12L 14
18 Stop screw M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
19 Body/cap gasket 'O' ring EPDM geothermal
20 Nut locker Stainless steel AISI 316
M10Si2 ISO
Zinc plated carbon steel SAE 1010
21 Lockable handle M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
22 Stem seal PEEK
23 Lock-plate Stainless steel AISI 316
B2, B3
C2,
C3
D1, ØE
D2 22
D
6 6
A, A1
A2, A3
A: Scrd and BW
A1: SW
A2: Flanged ANSI 150
A3: Flanged PN40
B2: Scrd, BW and SW
B3: Flanged PN40 and ANSI 150
C2: Scrd, BW and SW
C3: Flanged PN40 and ANSI 150
D: Scrd, BW and SW
D1: Flanged ANSI 150
D2: Flanged PN40
E: All versions 19 5 5 19
Materials
No. Part Material
1 Isolating valve Carbon steel with stainless steel internals
2 Y-type strainer SG iron with stainless steel screen
3 Electric pump Cast iron with stainless steel internals
4 Spray nozzle Stainless steel
Limiting conditions
The system is designed for pumping water up to 100°C from an
atmospherically vented tank. Maximum ambient temperature 80°C.
Selection
A system is selected based on circulating approximately 20% of the
feedtank contents.
1
Gross feedtank Recirculating feedwater
contents spray systems 2
litre (kg) Designation Speed setting
£ 3 000 RFS1 1
3 000 to 6 000 RFS1 2 3
1
6 000 to 8 000 RFS1 3
8 000 to 10 000 RFS2 2
10 000 to 30 000 RFS2 3
How to order
Example: 1 off Spirax Sarco RFS1 recirculating feedwater spray
system.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification. © Copyright 2004
Dimensions / weights (approximate) in mm and kg Installation
For new applications
M10 For new applications a specific connection should be incorporated
For details of the M10 isolating valve refer to separate literature. into the feedtank design. This connection should be the same nominal
Fig 12 size as the pump and should be positioned as near as possible to
For details of Fig 12 Y-type strainer refer to separate literature. the bottom of the tank. The suction side isolating valve, strainer and
pump should be positioned as near to the tank as possible whilst
allowing access for operating the ball valve and removing the strainer
Spray nozzle screen. The discharge side pipework should be as short in length as
A specially designed stainless steel nozzle for distributing the possible. On RFS2 systems the discharge pipework should be
recirculated feedwater within the flash condensing deaerator head. reduced to 1" at the spray nozzle.
Screwed 1" BSP taper male. Kv = 6.65. The pump must be wired in accordance with The Electricity at Work
140 Regulations, that is, using a direct on-line (DOL) starter fitted with a
thermal overload plus local isolator.
Operation
The pump should run continuously when the boiler(s) is on load.
Water should flow through the pump at all times while the pump is
186
130
running.
Maintenance
At convenient regular intervals it is recommended that the strainer
screen is inspected and any debris removed.
271
200
150
Steam 4
100 saturation
50 curve
0
0 2 4 6 8 10 12 14 16
Pressure bar g
The product must not be used in this region.
1
0.9
0.8
0.7
C
0.6
Safety information, installation and maintenance
For full details see the Installation and Maintenance Instructions 0.5
(IM-P019-05) supplied with the product. 25 30 40 50 100 200 300 400 500
Installation note: Dp (mm Hg)
The VB14 vacuum breaker must be installed in a vertical position
with the system connection at the bottom. On steam systems, the How to order
vacuum breaker should be installed at the highest point in the Example: 1 off Spirax Sarco ½" VB14 vacuum breaker having
system where it will not be flooded with condensate. screwed BSP connections.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification. © Copyright 2005
VB21
Description
The VB21 is a small purpose designed vacuum breaker for general
purpose applications on condensing vapour (steam) or liquid systems.
Certification
This product is available with material certification to EN 10204 2.2
for body and cap as standard. 1
Sizes and pipe connections
½" (system connection) screwed BSP or NPT.
1" (air inlet connection) screwed BSP or NPT. 5
Pressure / temperature limits 2
400
Temperature °C
300
200
Steam
100 saturation
curve
0
0 5 10 15 20 25 4
Pressure bar g
The product must not be used in this region.
B 2
Flow dm3 /s
1
C 0.9
0.8
0.7
Materials
Body Austenitic stainless steel 304L
Flanges Carbon steel, black electrophoretic coating
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2010
TI-P409-04
AB Issue 3
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification. © Copyright 2004
Materials Dimensions (approximate) in millimetres
No. Description Material Weights
Top arm 0.65 kg
1 Arm body Gunmetal BS 1400 LG2 Intermediate arm 0.62 kg
2 Protector rods Brass BS 2874 CZ121 Bottom arm 0.69 kg
Glass 0.145 kg / 100 mm length
3 Glass tube Glass Borosilicate Protector rod 0.015 kg / 100 mm length
4 Gland nut Brass BS 2874 CZ121 'C' section protector 0.12 kg / 100 mm length
Plastic tube (1100 mm) 0.4 kg
5 Top plug Brass BS 2874 CZ121
6 Plug cock Gunmetal BS 1400 LG 2
7 Packing sleeve Rubber Nitrile
Top plug
8 Packing washer Permanite AF 2000
9 Top plug gasket Red fibre BS 216 Grade B Gasket
10 'C' section protector Stainless steel Type 304/304L
11 Plastic tube FEP Top arm
12 Tube supports Brass BS 2874 CZ132 85
(used with item 11) (Dezincification resistant)
Washer
Seal
Installation Washer
WARNING
Your attention is drawn to Safety information leaflet IM-GCM-
10. Tanks or vessels must be drained, vented to atmosphere,
and inlets isolated before work is commenced.
In particular, make sure that any connections which could
carry hot fluids, for example condensate return or flash steam Glass
from blowdown, are isolated. Ø12.7
Top, intermediate, and bottom arms have a ½" BSP taper male
thread (R½) for connection to the tank.
- The tank should have ½"BSP Pl (Rp ½) screwed sockets to take
the top and bottom arms, and intermediate arm if fitted.
Notes:-For certain lengths, the intermediate arm is not equidistant
between the top and bottoms arms. The socket for the intermediate
arm does not need to pierce the tank.
- Fit arms to tank using PTFE tape or a suitable jointing compound. 82 Intermediate arm
- Align arms vertically.
- Slacken all gland nuts and remove the 3/8" BSP top arm plug and
gasket. Gland nut
- Trim plastic tube to the required length (686, 786, 986, or 1086 mm).
Each end of the tube requires an internal brass support, (supplied
with the tube).
- Sligthly flatten the ends of the tube with thumb and forefinger Protector rod Ø4.8
before fitting the supports, to stop them moving during positioning.
- Pass glass/plastic tube through 3/8" BSP thread in top arm and
lower into position.
When an intermediate arm is fitted, the ends of the two
glasses/tubes should touch and the joint should sit between the 'C' section
intermediate arm glands. protector
- Gently tighten gland nuts and refit top arm plug and gasket.
- Fit the 'C' section protector (if used) to the front of the unit, then rotate
it so that its hooked edges line up with the protection rod drillings.
- Fit the protector rod(s) through the drillings in the top and Bottom arm
intermediate arms and locate in the blind drillings in the bottom
arm. ½" BSP Tr (R½) 70
- Use the cutouts in the side of the protector to ensure the rods are
correctly positioned.
- The drain connection must not be plugged. It can either be left open
to a tundish, or may be piped to drain.
Operation ¼" BSP Pl
52.5 (Rp¼)
The plug cock has three positions:-
Up Purge water connection.
Horizontal Normal operation.
Down Drain glass. This position also isolates the water
connection in case of a broken glass. Available spares
Glass 686 mm
Glass 786 mm
Glass 986 mm
Normal Drain glass Glass 1086 mm
Plastic tube (1100 mm) with 2 internal supports
Spare packing seal set consisting of:-
Purge water 4 off Packing sleeves
8 off Washers (1 fitted each side of the sleeve)
2 off Top plug gaskets
The set is suitable for two re-packings of a gauge with no intermediate
An indication of the plug position is marked on the lever. We arm or one re-packing of a gauge with an intermediate arm.
recommend that the water connection is purged and the glass Order:- 1 spares pack for Water Level Gauge WG 2.
drained periodically. It is important to check that water flows to drain
and that the level is rapidly re-established in the glass. A slowly
rising level could indicate a partial blockage. How to specify
Non-ferrous water level gauge with 3 port plug cock and protector
Maintenance rods (and 'C' section protector), glass tubes / plastic tubes.
No specific maintenance is required. We recommend that the arms
are checked for leakage periodically and the packing sleeves and How to order
washers renewed if necessary. Always fit new packing sleeves and Example: 1 off Spirax Sarco WG 2 / 1000 water level gauge with 'C'
washers if the tube has to be replaced. section protector and rods.
4090050/3
TI-P137-18
ST Issue 3
BSA6T shown
Description
A range of sealed, in-line stop valves having twin ply bellows as standard throughout the range. These valves have been designed for
use on steam, gas, liquid, condensate and water systems.
The standard BSAT range comes complete with throttling plug and locking device.
The alternative BSA range has a flat disc.
The Tables on page 2 clearly display the available sizes, pipeline connections and available options for the standard and alternative
ranges.
Standards
The product fully complies with the requirements of the European Pressure Equipment Directive 97 / 23 / EC and carries the mark when
so required.
Certification
The BSA1 and BSA1T is available with a manufacturer's Typical Test Report.
The BSA2, BSA2T, BSA3 and BSA3T is available with certification to EN 10204 3.1. Note: All certification / inspection requirements must
be stated at the time of order placement.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2008
Page 2 of 10
DN15 • • • • • • • • • •
DN20 • • • • • • • • • •
DN25 • • • • • • • • • •
Optional DN32 • • • • • •
R-PTFE
DN40 • • • • • • • • • •
soft
seat DN50 • • • • • • • • • •
DN65 • • • • • •
DN80 • • • • • • • • • •
DN100 • • • • • • • • • •
DN125 • •
Optional DN150 • • •
balancing
disc DN200 • • • • • • •
DN250 •
Dimensions /weights
(approximate) in mm and kg
Weight
A B C BSA1
Size BSA1T BSA3 BSA3 BSA3 BSA6T
PN JIS / KS JIS / KS ANSI ANSI BSA2 (DIN) (ANSI) ANSI 300 BSA64T
10K 20K 150 300 BSA2T ANSI 150 JIS/KS 20K PN40
Seat leakage
Disc to seat shut-off conforms to EN 12266-1 Rate 1 leakage and ISO 5208 Rate A. Disc to seat shut-off for BSA3 (ANSI) conforms to
API 598 no leakage.
To convert Kv to volume flowrate in m³ / h:- Note: The maximum recommended differential pressure in
throttling function:
= Kv x P DN15 - DN80 2.0 bar
Where: DN100 - DN125 1.5 bar
= Volume flow in cubic m/h DN150 1.0 bar
P = Pressure drop in bar DN200 - DN250 0.8 bar
If the BSAT is used above these quoted figures, increased noise
and vibration may be experienced.
The graphs below show handwheel rotation and flow characteristic with water at 20°C:
Kvr values
� �
�
�
�
� �
� �
� �
� � � � � � � �
Handwheel rotations Handwheel rotations
Kvr values
�
� ��
�
�
�
� �
� � � � � � � � � � � �
Handwheel rotations Handwheel rotations
Kvr values
��
��
��
��
��
� ��
� �
� � � � � � � ��� � � � � � � � ���
Handwheel rotations Handwheel rotations
Kvr values
��
�� ��
��
��
��
� �
� � � � ��� � � � � � ��
Handwheel rotations Handwheel rotations
Kvr values
���
��� ���
���
��
��
� �
� � � � � � ��� � � � � �
Handwheel rotations Handwheel rotations
���
Kvr values
Kvr values
���
���
���
���
� �
� � � � � ��� � � � � ���
Handwheel rotations Handwheel rotations
���
��
% Flow
��� ��
��
� ��
� � � � � ����
�
Handwheel rotations � �� �� �� �� ���
% Handwheel rotations
Materials for the BSA1T, BSA2T, BSA3T and BSA1, BSA2, BSA3
BSA1T BSA2T BSA3T and BSA3
No. Part and and
BSA1 BSA2 DIN ANSI
Cast iron SG iron Cast steel Cast steel
1 Body
EN-GJS-250 EN-GJS-400-18-LT 1.0619+N (GSC 25N) ASTM A 216 WCB
Steel (DN15 - DN80) Forged steel (DN15- DN80)
SG iron DIN 17243 C 22.8 ASTM A 105
2 Bonnet
EN-GJS-400-18-LT Steel (DN100 - DN200) Cast steel (DN100- DN200)
1.0619+N (GSC 25N) ASTM A 216 WCB
3 Seat Stainless steel AISI 420
Metal Stainless steel DIN 17440 X30 Cr13
4 Disc Disc Stainless steel DIN 17440 X30 Cr13
Soft seat
Insert R-PTFE 25% carbon filled
5 Bellows Stainless steel DIN 17440 X6 Cr Ni Ti 1810
6 Stem Stainless steel AISI 420
7 Handwheel Pressed steel BS 1449 CR4
8 Stem packing Graphite
Bonnet studs Steel DIN 17420 24 Cr Mo 5 Steel ASTM A 193 B7
9 Bonnet nuts Steel DIN 17420 Ck 35 Steel ASTM A 192 2 H
Bonnet bolts Steel DIN 931 Gr. 5.6
10 Body / bonnet gasket Graphite laminated with stainless steel insert
DN15 - DN80 Steel M8 x 14 mm BS 3692 Gr. 8.8
Locking
11 screw DN100 - DN150 Steel M8 x 20 mm BS 3692 Gr. 8.8
DN200 - DN250 Steel M12 x 20 mm BS 3692 Gr. 8.8
8
9
11
2
5
10
1
DN150
shown
Stroke
limiter
Handwheel BSAT BSAT
nut
11
8
9
10
1
3 4
Temperature °C
A
���
A - A Flanged JIS / KS 10K
Steam B - B Flanged PN16
��� saturation
curve
A B
�
� � � � � �� �� �� ��
Pressure bar g
��� ���
Steam Steam
��� ��� saturation
saturation
curve curve
� �
� � � � � �� �� �� �� � � �� �� �� ��
Pressure bar g Pressure bar g
Body design conditions PN16 PN25
PMA - Maximum allowable pressure 16 bar g 25 bar g
TMA - Maximum allowable temperature 350°C 350°C
PMO - Maximum operating pressure for saturated steam service 14.7 bar g 22.3 bar g
Soft seat 230°C 230°C
TMO - Maximum operating temperature
Metal seat 350°C 350°C
Minimum operating temperature -10°C -10°C
Designed for a maximum cold hydraulic test pressure of: 24 bar g 38 bar g
Temperature °C
��� ���
��� ���
Steam Steam
��� saturation ��� saturation
curve curve
� �
� � �� �� �� �� � � �� �� �� �� �� �� ��
Pressure bar g Pressure bar g
Body design conditions PN25, DN200 PN40, DN15 - DN150
PMA - Maximum allowable pressure 25 bar g 40 bar g
TMA - Maximum allowable temperature 400°C 400°C
PMO - Maximum operating pressure for saturated steam service 23.2 bar g * 30.4 bar g
Soft seat 230°C 230°C
TMO - Maximum operating temperature
Metal seat 400°C 400°C
Minimum operating temperature -10°C -10°C
Designed for a maximum cold hydraulic test pressure of: 38 bar g 60 bar g
* Maximum operating pressure is limited to 27 bar g for the soft seat version only
Body design conditions ANSI 150 ANSI 300 JIS /KS 20K
PMA - Maximum allowable pressure 19.6 bar g 51 bar g 34 bar g
TMA - Maximum allowable temperature 425°C 425°C 425°C
PMO - Maximum operating pressure for saturated steam service 14 bar g *41.6 bar g *30.7 bar g
Soft seat 230°C 230°C 230°C
TMO - Maximum operating temperature
Metal seat 425°C 425°C 425°C
Minimum operating temperature 0°C 0°C 0°C
Designed for a maximum cold hydraulic test pressure of: 31 bar g 77 bar g 50 bar g
* Maximum operating pressure is limited to 27 bar g for the soft seat version only
���
Temperature °C
���
���
Steam
��� saturation
curve
�
���
� �� �� �� ��
Pressure bar g
How to order
Example: 1 off DN25 Spirax Sarco type BSA2T bellows sealed stop valve, flanged PN16 or PN25.
Note: Should the differential pressure exceed those listed against the respective sizes in the table below, then please ensure balancing
discs are specified for use in the valves (see illustration overleaf).
Spare parts
The spare parts are shown in heavy outline. Parts drawn in broken
line are not supplied as spares.
Available spares
Body/bonnet gasket and stem packing 10, 8 (2 off)
Stem and bellows assembly (state if BSAT or BSA) 6, 5
Disc (and optional disc where fitted) -
state full description of the valve 4
BSAT 6
shown
10
5
10
TI-P134-50
CMGT Issue 8
Optional extras
Heavy duty springs
(700 mbar opening pressure, up to DN65) for boiler feed applications. LT
Standards
These products fully comply with the requirements of the Pressure
Equipment Directive (PED).
Standard shut-off The DCV3LT is supplied with 'LT' stamped on the unit.
Standard valves conform to EN 12266 rate E.
Valves conforming to EN 12266 rate D are available on request.
Soft seated versions meet EN 12266 rate A, providing a differential
pressure exists.
Certification
These products are available with a Typical Test Report.
The products are also available with certification to EN 10204 3.1.
Note: All certification/inspection requirements must be stated at the time of order placement.
Operation
Disc check valves are opened by the pressure of the fluid and closed
by the spring as soon as the flow ceases and before the reverse flow
occurs.
Open Closed
Page 1 of 4
Materials
No. Part Material
LT
3 4 2 1
F
C
Page 2 of 4 TI-P134-50
CMGT Issue 8
DCV3 and DCV3LT Disc Check Valves
Pressure/temperature limits
A B The product must not be used in this region.
Temperature °C
Pressure bar g
A-B-F DCV3 without spring and with high temperature spring. Please note: The figures displayed are only relevant when a
metal-to-metal seat is used. If Viton or EPDM seats are used
A-B-D DCV3LT without spring. the product is restricted to the limits of the seat material chosen.
E-C-F DCV3 with standard spring and heavy duty spring.
DCV3 -10 °C
Minimum allowable temperature
DCV3LT -60 °C
Kv values
DN 15 20 25 32 40 50 65 80 100 For conversion:
C v (UK) = Kv x 0.963
Kv 4.4 6.8 10.8 17 26 43 60 80 113 C v (US) = Kv x 1.156
25 25 25 27 28 29 30 31 33
20 20 20 20 20 20 20 20 20
Where lowest opening pressures are required, valves without springs can be installed in vertical pipes with bottom-to-top flow.
TI-P134-50 Page 3 of 4
CMGT Issue 8
DCV3 and DCV3LT Disc Check Valves
Pressure loss diagram
Pressure loss diagram with open valve at 20 °C. The values
indicated are applicable to spring loaded valves with horizontal
flow. With vertical flow, insignificant deviations occur only within
the range of partial opening.
The curves given in the chart are valid for water at 20 °C. To
Water flowrate in Vw m 3 /h
How to order
Example: 1 off Spirax Sarco DN50, DCV3 austenitic stainless steel disc check valve for fitting between EN 1092 PN25 flanges.
* Note: Flanges, bolts (or studs), nuts and joint gaskets are to be provided by the installer. Disc check valves are non-maintainable (no
spares are available). Disc check valves are not suitable for use where heavily pulsating flow exists, such as close to a compressor.
Disposal
If a product which contains a Viton component has been subjected to a temperature approaching 315 °C or higher, then it may
have decomposed and formed hydrofluoric acid. Avoid skin contact and inhalation of any fumes as the acid will cause deep skin
burns and damage to the respiratory system. Viton must be disposed of in a recognised manner as stated in the Installation and
Maintenance Instructions (IM-P134-08). No other ecological hazard is anticipated with the disposal of this product providing due
care is taken.
Page 4 of 4 TI-P134-50
CMGT Issue 8
DCV3 and DCV3LT Disc Check Valves
TI-P163-01
ST Issue 6
Standards
This product fully complies with the requirements of the European
Pressure Equipment Directive 97 / 23 / EC.
Certification
This product is available with a manufacturers' Typical Test Report.
Note: All certification / inspection requirements must be stated at
the time of order placement. 4
Sizes and pipe connections
½", ¾", 1", 1¼", 1½", 2", 2½" and 3" screwed BSP or NPT.
Optional extras
Strainer screens 1
Perforations 1.6, 3 mm
Stainless steel screen
Mesh 40, 100, 200
Perforations 0.8, 3 mm
Monel
Mesh 100 3
Blowdown or drain valve connections. 2
The cap can be drilled to the following sizes to enable a blowdown
or drain valve to be fitted.
Strainer size Blowdown valve Drain valve
Size 2½" and 3"
½" ¼" ¼"
¾" and 1" ½" ½"
1¼" and 1½" 1" ¾"
2" to 3" 1¼" ¾"
��� 4
���
Steam 1
��� saturation
�� curve
�
� � �� �� �� ��
Pressure bar g
The product must not be used in this region.
3
2
Body design conditions PN25 6
PMA Maximum allowable pressure 25 bar g @ 120°C 5
TMA Maximum allowable temperature 260°C @ 19.5 bar g
Minimum allowable temperature -10°C Materials
No. Part Material
Maximum operating pressure
PMO 21 bar g 1 Body SG iron DIN 1693 GGG 40
for saturated steam service
TMO Maximum operating temperature 260°C @ 19.5 bar g 2 Cap SG iron DIN 1693 GGG 40
3 Cap gasket Reinforced exfoliated graphite
½" to 2" -10°C
Minimum operating temperature 4 Strainer screen Stainless steel 316L
2½" and 3" 0°C
Note: For lower operating temperatures consult Spirax Sarco 5 Bolt Carbon steel BS 3692 Gr. 8.8
Designed for a maximum cold hydraulic test pressure of 38 bar g 6 Washer Carbon steel BS 4320 TI Form A
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Kv values For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
Size ½" ¾" 1" 1¼" 1½" 2" 2½" 3"
Perforations 0.8, 1.6 and 3 mm 3.6 11 15.5 26 41 68 82 115
Mesh 40 and 100 3.6 11 15.5 26 41 68 82 115
Mesh 200 3.6 9 13.0 21 35 55 66 93
Withdrawal
distance
D
Warning:
The strainer cap gasket contains a thin stainless steel support ring,
which may cause physical injury if it is not handled and disposed
of carefully.
Installation note:
The strainer should be installed in the direction of flow, as indicated
on the body. On applications involving steam or gases the pocket
should be in the horizontal plane. On liquid systems the pocket Size 2½" and 3"
should point downwards. Suitable isolation valves must be installed
to allow for safe maintenance and trap replacement.
3
Maintenance note:
Maintenance can be completed with the strainer in the pipeline. 4
Disposal:
The product is recyclable. No ecological hazard is anticipated with
disposal of this product providing due care is taken.
6
How to order
Example: 1 off Spirax Sarco 2" Fig 12 SG iron strainer, screwed BSP, 5
with stainless steel screen having 0.8 mm perforations.
200
150
100 Steam
saturation
50 curve
0
0 2 4 6 8 10 12 14 16
Pressure bar g Materials
The product must not be used in this region. No. Part Material
1 Body Bronze EN 1982 CC491K
Body design conditions PN16
2 Cone Brass BS 2874 CZ 114
PMA Maximum allowable pressure 16 bar g @ 180°C
3 Cap Brass EN 12165 CW617N
TMA Maximum allowable temperature 250°C @ 8 bar g
4* Spring Stainless steel BS 2056 302 S26
Minimum allowable temperature -29°C
* Not illustrated
PMO Maximum operating pressure 14 bar g
for saturated steam service
Kv values
TMO Maximum operating temperature 250°C @ 8 bar g
Size ½" ¾" 1" 1¼" 1½" 2" 3"
Minimum operating temperature 0°C
Kv 1.9 4.3 8.5 11.9 18.8 30.8 68.4
Note: For lower operating temperatures consult Spirax Sarco.
Designed for a maximum cold hydraulic test pressure of 28 bar g For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
Disposal
This product is recyclable. No ecological hazard is anticipated with
the disposal of this product, providing due care is taken.
Spare parts
B There are no spare parts available for this product.
C
How to order
Example: 1 off Spirax Sarco 1¼" LCV1 lift check valve having
screwed BSP connections.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification. © Copyright 2005
Page 1 of 3
TI-P133-58
ST Issue 4
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2007
Page 2 of 3
14 12 21 18 11 4 9, 20 18
23
8
16
6, 7, 22
15
3
2
1
5
19
Materials
No. Part Material
M10Si2 ISO Zinc plated carbon steel ASTM A105
1 Body M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
M10Si2 ISO Zinc plated carbon steel ASTM A105
2 Cap M10Si3 ISO
Stainless steel ASTM A 182 F 316L
M10Si4 ISO
3 Ball Stainless steel AISI 316
4 Stem Stainless steel AISI 316
5 Seat Carbon / graphite reinforced PTFE PDR 0.8
6 Stem seal Reinforced PTFE antistatic
M10Si2 ISO
Zinc plated carbon steel SAE 1010
7 Separator M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
8 Belleville washer Stainless steel AISI 301
M10Si2 ISO
Zinc plated carbon steel SAE 1010
9 Nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
10 Name-plate - DN (Not shown) Stainless steel AISI 430
M10Si2 ISO
Zinc plated carbon steel SAE 1010
11 Stem nut M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
12 Lever M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
13 Name-plate (Not shown) Stainless steel AISI 430
14 Grip Vinyl
M10Si2 ISO
Zinc plated carbon steel Grade 5
15 Bolts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
M10Si2 ISO
Zinc plated carbon steel SAE 1010
16 Nuts M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
17 Studs M10Si4 ISO Stainless steel AISI 316
Note: Item 17 can not be shown as it is only applicable to welded versions
M10Si2 ISO
Zinc plated carbon steel SAE 12L 14
18 Stop screw M10Si3 ISO
M10Si4 ISO Stainless steel AISI 304
19 Body/cap gasket 'O' ring EPDM geothermal
20 Nut locker Stainless steel AISI 316
M10Si2 ISO
Zinc plated carbon steel SAE 1010
21 Lockable handle M10Si3 ISO
M10Si4 ISO Stainless steel AISI 316
22 Stem seal PEEK
23 Lock-plate Stainless steel AISI 316
B2, B3
C2,
C3
D1, ØE
D2 22
D
6 6
A, A1
A2, A3
A: Scrd and BW
A1: SW
A2: Flanged ANSI 150
A3: Flanged PN40
B2: Scrd, BW and SW
B3: Flanged PN40 and ANSI 150
C2: Scrd, BW and SW
C3: Flanged PN40 and ANSI 150
D: Scrd, BW and SW
D1: Flanged ANSI 150
D2: Flanged PN40
E: All versions 19 5 5 19
Standards
The product fully complies with the requirements of the Pressure
Equipment Directive 97 /23 /EC.
Certification
A certificate of conformity is available as standard for this product.
A calibration certificate is available by special order at extra cost.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2006
Dimensions /weights (approximate) in mm and kg
Gauge Ring syphon U' syphon
Weight Weight
A B C D Weight E F G H Syphon Cock J K L Syphon Cock
100 29 137 22 A /F 0.43 321 35 80 116 0.94 0.21 167.5 61.5 136.5 0.59 0.21
A B J
Ring syphon
G F Gauge cock
K
C E
L
'U' syphon
Gauge
H
D
How to order
Example: 1 off Spirax Sarco " pressure gauge with a pressure range of 0 - 10 bar and having screwed BSP connections.
Spare parts
There are no spare parts available for Spirax Sarco pressure gauges.
Typical uses of a 'U' syphon and gauge
Vertical pipe
Horizontal pipe
(where no headroom
exists)
Side of vessel
Top of vessel
1. Safety information
2. Use
3. Installation
4. Pre-commissioning
checks
5. Display adjustment
6. Commissioning
7. Decommissioning
8. Maintenance and
spare parts
IM-P381-01
Printed in the CH
UK Issue 5 © Copyright 2006
1
1. Safety information
Safe operation of these products can only be guaranteed if they are properly
installed, commissioned, used and maintained by qualified personnel (see Section
1.11) in compliance with the operating instructions. General installation and safety
instructions for pipeline and plant construction, as well as the proper use of tools and
safety equipment must also be complied with.
These product are designed and constructed to withstand the force encountered in
normal use. Use of these products for any purpose other than as temperature
controllers could cause injury or fatality to personnel.
iv) Spirax Sarco products are not intended to withstand external stresses that may
be induced by any system to which they are fitted. It is the responsibility of the
installer to consider these stresses and take adequate precautions to minimise
them.
v) Remove protection covers from all connections and protective film from all
name-plates, where appropriate, before installation on steam or other high
temperature applications.
1.2 Access
Ensure safe access and if necessary a safe working platform (suitably guarded)
before attempting to work on the product. Arrange suitable lifting gear if required.
1.3 Lighting
Ensure adequate lighting, particularly where detailed or intricate work is required.
2 IM-P381-01 CH Issue 5
1.5 Hazardous environment around the product
Consider: explosion risk areas, lack of oxygen (e.g. tanks, pits), dangerous gases,
extremes of temperature, hot surfaces, fire hazard (e.g. during welding), excessive
noise, moving machinery.
1.8 Temperature
Allow time for temperature to normalise after isolation to avoid the danger of burns.
1.12 Handling
Manual handling of large and/or heavy products may present a risk of injury. Lifting,
pushing, pulling, carrying or supporting a load by bodily force can cause injury
particularly to the back. You are advised to assess the risks taking into account the
task, the individual, the load and the working environment and use the appropriate
handling method depending on the circumstances of the work being done.
IM-P381-01 CH Issue 5 3
1.13 Residual hazards
In normal use the external surface of the product may be very hot. If used at the
maximum permitted operating conditions the surface temperature of some products
may reach temperatures of 215°C (419°F).
Many products are not self-draining. Take due care when dismantling or removing
the product from an installation (refer to 'Maintenance instructions').
1.14 Freezing
Provision must be made to protect products which are not self-draining against
frost damage in environments where they may be exposed to temperatures below
freezing point.
1.15 Disposal
Unless otherwise stated in the Installation and Maintenance Instructions, this
product is recyclable and no ecological hazard is anticipated with its disposal
providing due care is taken.
2. Use
It is important that these self-acting temperature control systems are only used with Spirax
Sarco control valves as indicated in Table 1:
Table 1
Self-acting temperature control system Control valve size Control valve type
All 2-port
SA121, SA123
¾" to 2" TW
½" to 1" 2-port
SA128, SA122
¾" and 1" TW
SA1219 3" and 4" TW
4 IM-P381-01 CH Issue 5
3. Installation
These product are designed and constructed to withstand the force encountered in
normal use. Use of these products for any purpose other than as temperature controllers
could cause injury or fatality to personnel.
WARNING: The sensor must not be subjected to mercury or ammonium salts.
Check that the control system supplied is of the temperature range required. It is important
that the whole of the temperature sensing area of the sensor is fully immersed in the fluid
being controlled, see Figure 1.
The sensors can be held in a screwed nipple by means of a compression ring. Screw the
nipple into the boss provided on the plant, thread the union nut and compression ring over
the sensor. Insert the sensor fully into the nipple and tighten up the nut and compression ring.
Do not overtighten.
Where the sensors are used in conjunction with a pocket, either to allow easy withdrawal or
as a protection against corrosion, the separate screwed nipple is dispensed with and the
union nut and compression ring attached directly to the top of the pocket. Therefore insert
the pocket in place of the screwed nipple.
When using a special long pocket with the SA122 or SA123 sensor, the screwed nipple,
compression ring and nut are dispensed with and a rubber sealing bung provided, which is
fitted over the capillary and slid into place to secure the sensor into the pocket. Screw the
pocket into place, then feed the sensor bulb to the bottom of the pocket, using the rubber
bung to seal the top.
When using a pocket it is advisable to fill the gap between the pocket and the sensor with
a heat conducting medium such as oil, but when using a special long pocket in conjuction
with the SA122 or SA123 sensors it should not be filled above the top of the sensor.
The adjustment mechanism should not be subjected to an ambient temperature above
50°C (122°F) or below -35°C (-31°F). The capillary tube between the sensor and the valve must
be run and supported in such a way that it will not become damaged. Avoid all sharp bends.
See Sections 5 and 6 'Display adjustment' and 'Commissioning'.
Fig. 1
Correct installation
Incorrect installation
IM-P381-01 CH Issue 5 5
4. Pre-commissioning checks
These temperature control systems have been designed and manufactured to the highest
industrial standards. In order that they function correctly, please observe the following points
and then proceed with the 'Display adjustment' in Section 5 for adjusting to the desired set
temperature.
Factory temperature setting
In order to avoid accidental damage due to exposure of extreme temperatures, the unit is
factory adjusted to its highest set temperature. This value will vary according to the data
shown in Table 2.
Overtemperature protection
In the event that the overtemperature protection is exceeded by the values shown, serious
damage will occur and the warranty will be invalidated. Before commissioning this unit, please
ensure that the system temperature cannot exceed the overtemperature protection value.
Table 2
Metric
Temperature Factory
Self-acting temperature Range Overtemperature
adjustment setting
control system no. protection
range (°C)
1 -15 to +50 50°C
SA121, SA1219 and SA123 2 +40 to +105 105°C 55°C over set
3 +95 to +160 160°C value to 190°C
1 -20 to +120 120°C maximum
SA122
2 +40 to +170 170°C (215°C maximum
1 -20 to +110 110°C for the SA123)
SA128
2 +40 to +170 170°C
Imperial
Temperature Factory
Self-acting temperature Range Overtemperature
adjustment setting
control system no. protection
range (°F)
1 +5 to +125 125°F
SA121, SA1219 and SA123 2 +105 to +225 225°F 130°F over set
3 +205 to +325 325°F value to 374°F
1 -5 to +240 240°F maximum
SA122
2 +106 to +340 340°F (420°F maximum
1 -5 to +230 230°F for the SA123)
SA128
2 +106 to +340 340°F
6 IM-P381-01 CH Issue 5
5. Display adjustment
The adjustment head provided (Figure 2),
enables the set temperature to be raised or
lowered, once the drive screw 'C' has been B
engaged.
To make any adjustment the blue knob is
turned clockwise to lower the temperature,
and anticlockwise to increase it. C
After setting, if desired, the drive screw
can be disengaged by prising out the black
plastic cap 'B' with a small flat bladed screw
driver, via the slot provided, remove the 3 mm
A / F allen headed drive screw 'C' and stow in
the knob, then replace the black cap.
The adjustment knob will now spin freely
without changing the temperature setting. Fig. 2 Adjustment head (knob)
6. Commissioning
Reference Figure 3, opposite, for the
following instructions:-
Adjust to the desired setting by turning the
knob clockwise to lower the temperature and
anticlockwise to increase it.
After setting the plant to work, compare the
thermometer reading with the scale reading
on the temperature control reading. This may
be found to differ by a few degrees. If precise
indication is required it can be adjusted by
resetting the scale as follows:-
1. Loosen the screw holding the sleeve
scale in place and adjust the sleeve
by rotating it until the scale reading
matches the actual temperature.
Knob
2. Tighten the screw until it holds the
scale firmly in place without over
tightening (it only needs a light touch
as it is for location only).
Sleeve
scale
Screw
Fig. 3
IM-P381-01 CH Issue 5 7
7. Decommissioning
As a safety precaution, if the unit is to be decommissioned,
it is important to reset the unit to its maximum (factory) setting before reinstalling.
8 IM-P381-01 CH Issue 5
TI-P044-01
CH Issue 8
SB and SBRA
Gunmetal
Self-acting Temperature Control Valves
Description 9 SB
The SB and SBRA range of two-port valve are used in conjunction
with Spirax Sarco SA control systems to provide a self-acting
temperature control unit. 8
Alternatively, they can be used as electrically actuated
temperature control valves by fitting an EL7200 Series electric
actuator with a suitable temperature transmitter and controller. 3
Available types:
SB Normally open, single seat valve 4
Normally closed, single seat valve or
SBRA
single seat valve with bleed
2
Optional extras 1
Certification
The product is available with manufacturer's Typical Test Report. 6
Note: All certification / inspection requirements must be stated at 6
the time of order placement.
5
Sizes and pipe connections 7
½", ¾" and 1" screwed BSP (BS 21 parallel) or NPT.
8
Pressure / temperature limits
SBRA
Temperature °C
2
Steam Optional extra bleed hole
saturation 4
curve
3
Pressure bar g
1
This product must not be used in this region. 8
When the valve is operating with a self-acting temperature 7
control system in this region, a Spirax Sarco spacer must
be used.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2011
Kv values Spare parts
DN15 DN20 DN25 The spare parts available are shown in heavy outline. Parts drawn
in broken line are not supplied as spares.
2.58 3.86 6.80
For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156 Available spares
Valve seat and SB A, D, E, L
Capacities stem assembly SBRA A1, D1, E, T1, R, S
For saturated steam sizing capacities, see TI-GCM-08.
Set of all gaskets SB E, L
For water sizing capacities, see TI-GCM-09.
SBRA L1, L2, E
A1
SB
L
E
SBRA
C D
A
L1
A2
L T1
SB SBRA
A1
R
How to order E
Example: 1 off Spirax Sarco 1" SB self-acting temperature control
valve with bronze body having screwed BSP connections. D1
S
L2
Materials
Body Austenitic stainless steel 304L
Flanges Carbon steel, black electrophoretic coating
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2010
ŽŶĚĞŶƐĂƚĞƉƵŵƉƐ
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2012
TI-P681-01
ST Issue 2
MFP14-PPU (Vented)
Automatic Pump Packaged Units
Description
The Spirax Sarco MFP14-PPU vented automatic pump packaged
units are plug-in systems specifically designed to collect and pump
hot condensate; commonly returned for use as boiler feedwater.
The MFP14-PPU is available with either single, duplex or triplex
pumps, mounted on a single base plate, that can be used for duty
only or duty / stand-by applications.
Operated by steam, the MFP14-PPU can be tailored to suit a wide
range of condensate handling applications.
The standard pump is manufactured from SG iron, although cast
steel and stainless steel versions are available on request.
Please note: Versions suitable for use with compressed air as the
motive power and or other combinations are available as bespoke
items. For further details contact your local Spirax Sarco office or
representative.
Standards
The MFP14-PPU fully complies with the requirements of PED,
the European Pressure Equipment Directive 97 / 23 / EC.
Please note that all the welding is in accordance with the
requirements of PED.
Certification
This product is available with a declaration of conformity. For other
certification requirements contact Spirax Sarco.
Note: All certification / inspection requirements must be stated at
the time of order placement. Retrospective certification / inspection
may not be possible.
Pressure / temperature limits
Body design condition PN16 Single MFP14-PPU shown
Maximum receiver operating pressure 0.5 bar g
Designed for a maximum cold hydraulic test pressure of 24 bar g For Triplex MFP14-PPU, see pages 6 and 7
Page 1 of 9
Single MFP14-PPU
Y
Z Z
X
1
11 10
6 7
W
6
8 + 9
12 3
4 5
2 V
4
Materials
No Part Material
1 Receiver Mild steel
2 Base plate and frame Mild steel
3 MFP14 pump SG iron
4 DCV10 check valve Stainless steel
5 BSA2T isolation valve SG iron
6 Fig 37 strainer SG iron
7 M10S2 RB ball valve straight handle Carbon steel
8 PC10 Quick-fit connector Stainless steel
9 UTD30L thermodynamic steam trap Stainless steel
10 Steam inlet drain trap flexible hose Mild steel / stainless steel
11 Exhaust flexible hose Mild steel / stainless steel
12 Pipework Mild steel
H P
E
R F O
A
G
Steam J
inlet
Condensate B
outlet
D
L
M (Steam inlet)
K
N (Condensate outlet)
Weight (approximate) in kg
DN25 (1") DN40 (1½") DN50 (2") DN80 x DN50 (3" x 2")
230 255 285 325
244 153
Optional loop seal mm mm
A loop seal must be be fitted to the
overflow of the receiver. This can be
purchased as an optional extra and
must be specified at the time of order
placement. Alternatively a loop seal
can be created by the fitter at the point 325 mm
of installation.
Y
Z Z
X
1
7
13 11
13 10
12
12 7
7 11 7
3 W
6
5
7
5
8+9
6 3
12
5
12
2 V
6
V
4
4 5
Materials
No Part Material
1 Receiver Mild steel
2 Base plate and frame Mild steel
3 MFP14 pump SG iron
4 DCV10 check valve Stainless steel
5 BSA2T Isolation valve SG iron
6 Fig 37 strainer SG iron
7 M10S2 RB ball valve with either oval or straight handle Carbon steel
8 PC10 Quick-fit connector Stainless steel
9 UTD30L thermodynamic steam trap Stainless steel
10 Steam inlet flexible hose Mild steel / stainless steel
11 Exhaust flexible hose Mild steel / stainless steel
12 Pipework Mild steel
13 DCV41 check valve Stainless steel
H P
E O
F
G A
J
L L
N (Condensate outlet)
K D
M (Steam inlet)
Weight (approximate) in kg
DN40 (1½") DN50 (2") DN80 x DN50 (3" x 2")
470 510 650
244 153
Optional loop seal mm mm
A loop seal must be be fitted to the
overflow of the receiver. This can be
purchased as an optional extra and
must be specified at the time of order
placement. Alternatively a loop seal
can be created by the fitter at the point 325 mm
of installation.
Z
Y Z
X
5 7
13 6 7
5 11
W
5 11
13 7
7 7
13 11
7 10 7
12
12
3
12 8+9
3
3 5
5
6 V
2
5
4 V
4
V
Materials
No Part Material
1 Receiver Mild steel
2 Base plate and frame Mild steel
3 MFP14 pump SG iron
4 DCV10 check valve Stainless steel
5 BSA2T isolation valve SG iron
6 Fig 37 strainer SG iron
7 M10S2 RB ball valve with either oval or straight handle Carbon steel
8 PC10 quick-fit connector Stainless steel
9 UTD30L thermodynamic steam trap Stainless steel
10 Steam Inlet flexible hose Mild steel / stainless steel
11 Exhaust flexible hose Mild steel / stainless steel
12 Pipework Mild steel
13 DCV41 check valve Stainless steel
P M
E
F O H
Steam
A inlet
G
J
B Condensate
outlet
L Q Q L K (Base width)
N (Condensate outlet)
D
Weight (approximate) in kg
1 050
244 153
Optional loop seal mm mm
A loop seal must be be fitted to the
overflow of the receiver. This can be
purchased as an optional extra and
must be specified at the time of order
placement. Alternatively a loop seal
can be created by the fitter at the point 325 mm
of installation.
Reservoir
0.3m Operating Lift = 9.2 m
Filling head pressure
5.2 barg
MFP14
Selection example
Firstly calculate the total effective lift against which condensate must be pumped.
Total effective lift is calculated by adding vertical lift from the pump to return piping (9.2 m) to the pressure in the return
piping (1.7 bar g).
To convert pressure in the return pipe into pressure head, divide it by the conversion factor of 0.0981:-
P2 = 1.7 bar g ÷ 0.098 1 = 17.3 m Pressure head (lift)
The total effective lift then becomes calculable :-
9.2 m + 17.3 m
Now that the total effective lift has been calculated, a pump can be selected by plotting the known data onto the graphs on page 9.
3. From the point where the motive pressure line crosses the m lift line, drop a vertical line to the X axis.
The capacity charts shown are for single pumps. The capacities should be doubled or tripled to give the capacities of the
duplex or triplex pumped packages.
Note: The MFP14-PPU packages are not supplied with a connecting condensate return manifold. Ideally each pump should have
its own dedicated return line to a vented receiver or holding tank. If the duplex pump returns are to be joined together to create a
collective return line, care should be taken to ensure that it is adequately sized to accommodate the instantaneous discharge rate
of all pumps discharging at the same time. Failure to do this may result in reduced capacity of the packaged pump unit.
Flowrate kg /h Flowrate kg /h
Flowrate kg /h Flowrate kg /h
Spare parts
For availability of spare parts refer to the individual product TI sheets that comprise the unit.
How to specify
Spirax Sarco MFP14-PPU vented automatic pump packaged unit operated by steam to 13.8 bar g. The complete system shall be supplied
with a receiver designed to be compliant with the PED (97 / 23 / EC), and all welding in accordance with EN 287 / 288 BS EN Part 1 – 2004
and BS EN ISO 15614 Part 1 2004. The whole system shall be supplied ready to fit with a base plate.
How to order - Please state on the order if you require the optional loop seal.
Example: 1 off Spirax Sarco DN80 X DN50 MFP14-PPU (vented) automatic pump packaged unit with flanged PN16 external connections.