90CU420 Illustrated Parts List Rev2

Illustrated Parts List
for
90CU420
90 kVA, 3 Phase, 115/200 Volt,

400 Hz. Generator Set
Series 500090A
324 South Service Road, Unit 104 Melville NY 11747

TEL (631) 815-5520 ● FAX (631) 815-5526
E-mail: sales@aviationgroundequip.com
Web: www.aviationgroundequip.com
Section 1 Illustrated Parts List
1) Explanation of Parts List Arrangement
The parts list is arranged so that the illustration will appear on a left-hand page and the applicable parts
list will appear on the opposite right-hand page. Unless the list is unusually long, the user will be able to
look at the illustration and read the parts list without turning a page.
2) Symbols and Abbreviations

The following is a list of symbols and abbreviations used in the parts list:
* - Item not illustrated

A, or AMP - Ampere
AC - Alternating current
AR - As required
DC - Direct current
Fig. - Figure
hd. - Head
hex - Hexagon
Hz - Hertz (cycles-per-second)
I.D. - Inside diameter
IN or “ - Inch
KVA - Kilovolt-ampere
uF - Microfarad
No. - Number
NHA - Next higher assembly
PRV - Peak reverse voltage
PSI - Pounds per square inch
Ref - Reference (the item has been listed previously)
RH - Right Hand
LH - Left Hand
TM - Technical Manual
T-R - Transformer-rectifier
V - Volt or used as a prefix indicating vendor code
NOTE: An item which does not reflect an index number is an assembly which is not illustrated in it’s
assembled state, or it is similar (right-hand, left-hand, top, etc.) to an item which is illustrated.

TEL (631) 815-5520 ● FAX (631) 815-5526
5 6 7 8 10
4 9 2
21
11,12,
3
13
14 1 17 16 18 15
19
20
Fixed Mount Bracket
General Assembly
Figure 1

TEL (631) 815-5520 ● FAX (631) 815-5526
UNITS
FIGURE
PART NO. NOMENCLATURE EFF PER
ITEM NO.
ASSY.
1- 1 Frame Assembly (See Figure 2) Ref.
2 Canopy Assembly (See Figure 3 and 4) Ref.
3 408665-001 Reflector. Red (V12662 #B491) A,B,C,D,G,J,K,M,N,S 8
408665-001 Reflector. Red (V12662 #B491) E,F,H,L,P,R,T 4
4 408665-002 Reflector, Amber (V12662 #B491A) A,B,C,D,G,J,K,M,N,S 24
408665-002 Reflector, Amber (V12662 #B491A) E,F,H,L,P,R,T 12
5 Engine Exhaust System (See Figure 13) Ref.
6 287463 Label, Hot Muffler 2
7 Engine Air Intake System (See Figure 15) Ref.
8 283714-002 Label, kVA Rating 2
9 402987 Label, Hobart 2
10 288164-001 Label, TR Unit B,G,H,S,T 2
11 76B1148 Label, Diesel Fuel 1
* 12 287461 Label, Fuel (under Diesel Fuel label) 1
* 13 290216 Low Emissions Label (near diesel fuel label) 1
14 285418 Tire, Trailer Assembly (See Figure 2) A,B,C,D,G,J,K,M,N,S Ref.
15 287571 Label, Tire Pressure A,B,C,D,G,J,K,M,N,S 4
16 291351 Pocket, Forklift A,B 2
17 291088 Bracket, Cable Tray Fender (See Figure 2) Ref.
291089 Bracket, Cable Tray Fender (See Figure 2) Ref.
18 Cable Tray (See Figure 2) Ref.
19 Cable Tray Rollers (optional) (See Figure 2) Ref.
20 291253-001 Bracket, Fixed Mount, LH (fixed mount units) E,F,H,L,P,R,T 2
291253-002 Bracket, Fixed Mount, RH (fixed mount units) E,F,H,L,P,R,T 2
21 287465 Label, Warning Drawbar A,B,C,D,G,J,K,M,N,S 2
* 22 287462 Label, Radiator (on radiator access door) 1
* 23 287464 Label, Moving Parts (inside on the fan shrouds) 2
* 24 288862 Label, Caution, Engine Speed (near control panel) 1
* 25 407366 Label, Caution 1
* 26 288872 Label, Digital Controls 1
* 27 287467 Label, Glow Plug 2
* 28 289842-001 Label, www.hobartgroundpower.com 1
x Configurations A,B,C,D,G,J,K,M,N,S are trailer-mounted.

x Configurations E,F,H,L,P,R,T are fixed mount.
x Configurations B,G,H,S,T have the DC output option.

TEL (631) 815-5520 ● FAX (631) 815-5526
5 9 12 13 14 8
1 9 2 4
12
7
13
7
6
3
14
11
6
8
6
10
7
Trailer / Frame Assembly

Figure 2

TEL (631) 815-5520 ● FAX (631) 815-5526
FIGURE UNITS PER
PART NO. NOMENCLATURE EFF
ITEM NO. ASSY.
2- 1 292042 Trailer Assembly A,B,C,D,G,J,K,M,N,S 1
2 292012 …Engine Support (part of trailer) A,B,C,D,G,J,K,M,N,S 1
3 292016 …Generator Support (part of trailer) A,B,C,D,G,J,K,M,N,S 1
4 Battery Tray Assembly (See Fig.14) Ref.
5 287998 Front Panel Bracket 2
6 291088 Bracket, Cable Tray Fender A,B,C,D,G,J,K,M,N,S 3
7 291089 Bracket, Cable Tray Fender A,B,C,D,G,J,K,M,N,S 3
8 291092 Cable Tray A,B,C,D,G,J,K,M,N,S 2
9 291093 Panel, Battery Tray Cover A,B,C,D,G,J,K,M,N,S 2
10 Fuel Tank (see Figure 12) Ref.
11 285418 Trailer Tire Assembly A,B,C,D,G,J,K,M,N,S 4
* 288987-006 Kit, Cable Tray Rollers, 1 output Ref.
A,B,J
(optional)
* 12 288961-002 …Roller, Cable Tray A,B,J 2
* 13 288966 …Support, Roller A,B,J 3
* 14 288989-002 …Spacer, Roller Support A,B,J 3
Notes:
x Configurations A,B,C,D,G,J,K,M,N,S are trailer-mounted.
x Configurations A,B,J have one output cable with rollers option.

TEL (631) 815-5520 ● FAX (631) 815-5526
1
7 4 5
Canopy Frame Assembly

Figure 3

TEL (631) 815-5520 ● FAX (631) 815-5526
UNITS
FIGURE
ITEM NO.
ASSY.
3- 1 291069 Front Panel 1
* 287998 …Front Panel Bracket (See Figure 2) 2
2 291152 TR Panel Support Leg 2
3 291066 TR Support Panel 1
4 291056 Control Panel Support 1
5 287986 Control Panel Support Bar 1
6 Trailer/Frame Assembly (See Figure 2) Ref.
7 Fuel Tank Assembly (See Figure 12) Ref.

TEL (631) 815-5520 ● FAX (631) 815-5526
6
14 5
8
5 7
15
9
17
7
3
6
11 8 4
12 19
14
2 1 10
18 16
Item 12 detail
Canopy Assembly
Figure 4

TEL (631) 815-5520 ● FAX (631) 815-5526
UNITS
FIGURE
ITEM NO.
ASSY.
4- 1 291080 Fuel Side Lower Door Panel 1
2 291237-002 Fuel Side Lower Door Panel Insulation 1
3 291081 Lower Door Panel 1
* 287785 …Access Panel Fastener 2
4 291237-001 Lower Door Panel Insulation 1
* 287785 …Access Panel Fastener 2
5 291084 Access Door 2
6 291297 Access Door 2
7 291237-004 …Access Door Insulation 2
8 291237-003 …Access Door Insulation 2
9 283824 …Access Door Hinge Assembly (To Door PN 291084) 6
10 283597 …Access Door Hinge Assembly (To Door PN 291297) 6
11 …Access Door Top Latch Assembly Ref.
* 291335 ……Access Door Latch Pawl 4
* 287542-001 ……Access Door Latch, Hex Recess C-H,K, M-T 4
* 287526-002 ……Access Door Latch Pull Tab C-H,K, M-T 4
287542-002 ……Access Door Latch, T-Handle A,B,J,L 4
12 …Access Door Bottom Latch Assembly Ref.
* 291386 ……Access Door Latch Pawl 4
* 287542-001 ……Access Door Latch, Hex Recess C-H,K, M-T 4
* 287526-002 ……Access Door Latch Pull Tab C-H,K, M-T 4
287542-002 ……Access Door Latch, T-Handle A,B,J,L 4
* 13 286485-001 …Access Door Gasket (cut into 31-inch strips) 124”
* 050984 …Access Door Gasket (cut into 62-inch strips) 124”
14 291057 Access Door Stop 2
15 291302 Radiator Cap Access Door 1
16 291087 Lower Rear Panel 1
17 291085 Top Canopy Assembly 1
18 291237-006 …Top Canopy Insulation 1
19 291237-005 …Top Canopy Insulation 2
* 20 289208-005 Kit, Low Fuel Beacon, Flashing Blue A,B Ref.
* 408420-002 …Light, 12V, Flashing Blue (See Figure 6) A,B 1
* 289209 …Chart, Wire A,B 1
* 289197 …Label, Low Fuel, Warning A,B 2
* 408352 …Socket, Relay A,B 1
* 79B1140 …Relay, 12V DC A,B 1
* 408585 …Spring, Relay A,B 1
* 489658-002 …Diode, Relay A,B 1
* 20 289208-010 Kit, Low Fuel Beacon, Clear Strobe M Ref.
* 287489-001 …Light, 12V, Strobe, Clear (See Figure 6) M 1
* 289209 …Chart, Wire M 1
* 289197 …Label, Low Fuel, Warning M 2
* 408352 …Socket, Relay M 1
* 79B1140 …Relay, 12V DC M 1
* 408585 …Spring, Relay M 1
* 489658-002 …Diode, Relay M 1

TEL (631) 815-5520 ● FAX (631) 815-5526
5
8
11 6
9
10
4
12
Right Side
5
13
6
7
Left Side
Internal Components
Figure 5

TEL (631) 815-5520 ● FAX (631) 815-5526
UNITS
FIGURE
ITEM NO.
ASSY.
5- Left Side
1 Engine Electronic Panel (See Figure 17) 1
2 Control Box Assembly (See Figures 6, 7, and 8) 1
3 291255 28.5 VDC Transformer-Rectifier Assembly (optional) B,G,H,S,T 1
4 288460-003 Hobart Generator Assembly (See Figure 18) 1
* 290870 …Flywheel Spacer Ring (mounted to engine flywheel) 1
* 290869 …Flywheel Housing Adapter 1
* 291055 …Bracket, Generator Support (mounted on generator) 1
* 24656 …Mount, Shock 1
5 Engine Cooling System Assembly (See Figure 10) 1
6 292050 Engine, Cummins QSB4.5-155 (V8A334) 1
* 292011 …Bracket, Engine Support (mounted on generator) 2
* 24656 …Mount, Shock 2
* 290678 …Wire Harness, Engine 1
* 482496-002 ...Clamp, Universal 2
* W10869-003 ...Clamp, Hose, Stainless Steel 4
7 Engine Fuel System (See Figure 12) Ref.
Right Side
8 Engine Air Intake System (See Figure 15) Ref.
9 Engine Dongle/Battery Disconnect Panel (See Fig 11) Ref.
10 Engine Exhaust System (See Figure 13) Ref.
11 288895 Support, Option Terminal Block 1
* 289127 …Label, Terminal Block 1
Miscellaneous
12 291152 TR Panel Support Leg 2
13 291066 TR Support Panel 1
Note: Configurations B,G,H,S,T have the DC output option.

TEL (631) 815-5520 ● FAX (631) 815-5526
22 23 34
3
6,11 9,11 12,18 14,18 15,18
5 21
20 8 4
19
3 7,11 10,11 13 16,18 17,18
2 2
1
32
25 26 27 28 29 31 30 33
Note: Operator controls are shown with the analog generator meters and the DC output option.
Control Box and Door Assembly

Figure 6

TEL (631) 815-5520 ● FAX (631) 815-5526
UNITS
FIGURE
ITEM NO.
ASSY.
6- 1 Switch Panel (See Figure 8)
* 291311 Control Box Interior Components (See Figure 7) Ref.
2 288020 Bracket, Cover Support 2
3 288836-001 Top Door Hinge (V94222 #96-141 Type A) 1
288836-002 Bottom Door Hinge (V94222 #96-142 Type B) 1
289078 Spacer, Hinge 1
4 288999-001 Control Box Door Latch 1
5 291307 Control Box Enclosure 1
6 287908 Water Temperature Gauge (V16476 #06347-01) 1
7 494134-001 Fuel Level Gauge (V16476 #06339-01) 1
8 181358 Hour Meter (V74400 #85101) 1
9 286699-001 Battery Voltmeter (V16476 #06351-01) 1
10 78A1117-002 Oil Pressure Gauge (V16476 #06395-01) 1
* 11 284486-001 Light, Gauge, Engine 4
12 283167 Analog Frequency Meter 1
12 288858-002 Digital Frequency Meter K 1
13 288858-004 Fault Code Meter 1
14 W8105A-009 Analog AC Voltmeter 1
14 288858-003 Digital AC Voltmeter K 1
15 288814-001 Analog AC Ammeter 1
15 288858-001 Digital AC Ammeter K 1
16 400642-008 Analog DC Voltmeter B,G,H,S,T 1
17 400641-015 Analog DC Ammeter B,G,H,S,T 1
* 18 285172 Light, Strip (with analog generator meters and no DC) A-D,G,J-M 3
* 285172 Light, Strip (with analog generator meters and DC) B,G,H,S,T 5
19 288806 LED PC Board (shown opposite side) 1
288820 ...LED PC Board Gasket 1
20 288995 Control Panel Door 1
289017 ...Control Panel Door Label 1
* 040213 ...Gasket, Door, Neoprene 50 in.
21 288917-002 Label, I.D. 1
22 291329 Control Panel Cover (shown open) 1
23 291330 Control Cover Hinge 1
* 24 288023 Wing Knob Latch 2
25 282658 Label, Warning Clearance 1
26 287460 Label, High Voltage 5
27 287696 Label, Hearing Protection 1
28 287459 Label, General 1
29 288866 Label, Support Center 1
30 Emergency Stop Button Assembly Ref.
285125 …Guard, Mushroom Button (V14799 # K564M) 1
31 287466 …Label, Emergency Stop (symbols) 1
32 288300 …Label, Emergency Stop (English) 1
77A1157 …Switch, Maintained, Push-Pull (V14799 #KR-9R-H6) 1
* 291393 …Emergency Stop Harness Extension 1
33 289261 Block Heater Connection (Optional – See Figure 16) Ref.
34 289208 Low Fuel Beacon Light (Optional – See Figure 4) Ref.

TEL (631) 815-5520 ● FAX (631) 815-5526
1 3
2
4
9 8 9 7 6 17
14 12
16
15
Control Box Interior Components

Figure 7

TEL (631) 815-5520 ● FAX (631) 815-5526
UNITS
FIGURE
ITEM NO.
ASSY.
7- 291311-001 Control Box, Analog AC meters, 1 Output A,C,E,J,M,P Ref.
291311-002 Control Box, Analog AC meters with DC B,G,H,S,T Ref.
291311-003 Control Box, Digital AC meters K Ref.
291311-005 Control Box, Analog AC meters, 2 Outputs D,F,L,N,R Ref.
1 288745 Engine Specific PC Board 1
* 284316-004 …PC Board Spacer 4
2 288937 Engine Interface PC Board 1
3 288940B Voltage Regulator PC Board 1
4 289026 Control PC Board 1
5 288914B T-R PC Board B,G,H,S,T 1
6 288818-001 Power Supply 1
* 288605 …Power Supply Support 1
7 289122 Circuit Breaker Support 1
289060 …Circuit Breaker Support Label 1
8 283978-001 5 A Circuit Breaker (V77342 #W23-X1A1G-5) 1
9 283978-002 10 A Circuit Breaker (V77342 #W23-X1A1G-10) 2
* 10 289073 Harness, Wire, Control Box Assembly 1
* 11 289072 DC Wire Harness B,G,H,S,T 1
12 291307 Control Box Enclosure 1
* 13 291298 Panel, Control Box Mounting 1
14 286485-001 …Gasket 72 in.
15 286388-001 Ring and Bushing Mount 4
16 289104-001 Shoulder Bolt, #10-24 4
286477-002 …Snubber Washer 4
17 286611 Blank Label 2
* 18 288918-002 Label, Option List (inside control box door) 1
Note: Configurations B,G,H,S,T have the DC output option.

TEL (631) 815-5520 ● FAX (631) 815-5526
11 14 17 12 15 20 21 23 24 18 1
5
4
12
7
6
Lamps and Meter Select Pushbuttons
5
4
7
3
8 13,16,19,22,25
6
All Other Pushbuttons
Control Switch Panel Components
Figure 8

TEL (631) 815-5520 ● FAX (631) 815-5526
UNITS
FIGURE
ITEM NO.
ASSY.
8- 1 289004 Switch Panel 1
289014 …Switch Panel Label 1
* 040201 …Strip, Gasket, Neoprene 66 in.
* 2 289015 Switch Panel Wire Harness 1
Common Pushbutton Parts
3 285029-001 Bezel Frame(V61706 #704-701.0) 1
4 285031-001 Lens Holder(V61706 #704-709.7) 1
5 285032-001 Sleeve Actuator (V61706 #704-731.0) 1
6 285033 Mounting Flange(V61706 #704-950.5) 1
7 284475-001 N.O. Contact Block (V61706 #704-900.3) 1
8 400613-004 Lamp, 12 – 16 V, #1815 (V02929) 1
9 285034-001 Lamp Holder (V61706 #704-950.0) 1
* 10 290080 Contact Block Cover 1
11 Lamps Pushbutton 1
12 Output # 1 Pushbutton 1
13 285030-002 Yellow Lens (V61706 #704-702.4) 1
14 Pre-heater Pushbutton 1
15 Output # 2 Pushbutton D,F,L,N,R 1
16 285030-004 Orange Lens (V61706 #704-702.3) D,F,L,N,R 1
17 Engine Start Pushbutton 1
18 Meter Select Pushbutton 1
19 285030-003 Green Lens (V61706 #704-702.5) 1
20 DC Output Pushbutton B,G,H,S,T 1
21 Current Pushbutton B,G,H,S,T 1
22 285030-005 Blue Lens (V61706 #704-702.6) B,G,H,S,T 1
23 Engine Stop Pushbutton 1
24 Test/Reset Pushbutton 1
25 285030-001 Red Lens (V61706 #704-702.2) 1
Notes:
x Configurations D,F,L,N,R have a second AC output.
x Configurations B,G,H,S,T have the DC output option.

TEL (631) 815-5520 ● FAX (631) 815-5526
Note: Shown with one AC
and one DC output
400 Hz. Power Module Assembly

Figure 9

TEL (631) 815-5520 ● FAX (631) 815-5526
UNITS PER ASSY.
FIGURE
PART NO. NOMENCLATURE
ITEM NO.
1 AC out 2 AC out 1 AC, 1 DC
9- 291115-001 Power Module Assembly - single 1 - 1
291115-002 Power Module Assembly - dual - 1 -
1 282130-001 Contactor, Line, 3-Pole 1 2 1
2 285102-001 Current, Transformer (V05HB5 # 20130) 3 6 3
3 Generator Lead Connection Assembly Ref. Ref. Ref.
* AW626 …Bushing, Insulating [A-B-C-N] 4 5 4
A25 …Washer, Insulating 8 10 8
W11097-028 ...Screw, 3/8-16 X 3.5 LG, HHC, ST. 4 5 4
W11242-018 …Washer, Large Flat, 3/8” 8 10 8
W11242-010 …Washer, Flat, 3/8” 8 10 8
W11254-006 …Washer, Lock, 3/8” 8 10 8
W11278-005 …Nut, 3/8-16, Hex 12 15 12
4 291058 …Power Module Panel 1 1 1
5 7J422-000 Output Cable Clamp (one AC output) 2 4 3
* 6 402034-002 Cable, AC Output 30 ft. (single output) 1 2 1
7 288120 Output Cable Bracket ( one AC or ACDC) 1 2 1
8 290683 Harness, Wire 1 1 1
401911-010 …Block, Terminal 1 1 1
9 286266 Standoff, Short [E-F] 2 4 2
402119-002 ...Screw, 1/4-20 X .5 LG, HHC, ST. 4 8 4
10 402025-003 Cable, DC Output 30 ft. (DC option) - - 1
* 11 289318 Harness, Wire, 2nd Output (2 AC outputs) - 1 -
* 12 282089-011 Diode, Flyback 1 1 1
* 13 288892-001 Resistor, ID, Power Module 1 1 1
* 14 288974 Noise Suppression Capacitors 1 1 1
* 15 488640 Bracket, Output Cable (for DC) - - 1
* 16 287698-001 Cover, Output Cables (for single output) 1 - -
Configurations A,C,E,J,K,M,P have one AC output.

Configurations D,F,L,N,R have two AC outputs.
Configurations B,G,H,S,T have AC and DC outputs

TEL (631) 815-5520 ● FAX (631) 815-5526
3
12
6
13
1 8
11
15
10
17
2
16
14
Engine Cooling System Assembly

Figure 10

TEL (631) 815-5520 ● FAX (631) 815-5526
UNITS
FIGURE
ITEM NO.
ASSY.
10 - 1 291223 Radiator/CAC Assembly 1
* 290145 …Coolant Level Sensor 1
* 283873 …Radiator Drain Valve 1
* 056535 …Hose, Low Pressure, 3/8” ID 1’
2 291224 Radiator Fan, 22” Diameter 1
3 291070 Top Fan Shroud 1
* 291097 …Panel, Access, Shroud 1
4 291071 Bottom Fan Shroud 1
5 291225 Fan Guard 1
6 291072 Top Radiator Hose (pipe) 1
7 289200-001 …1.75” ID Hose (two 3” pieces) 6”
8 291073 Bottom Radiator Hose (pipe) 1
9 289200-002 …2.25” ID Hose (two 3” pieces) 6”
10 403782-002 Water Temp Sw, 210° F (V75418 #1002-04880-36) 1
11 287909 Water Temperature Sender (V16476 #02019) 1
* W7814-004 …Bushing, Reducer 1
12 Deaeration Line Ref.
288187 Fitting, Straight 1
056535 Hose, Low Pressure, 3/8” ID 32”
W10869-014 Clamp, Hose, SS 2
13 289828 90° Elbow, 3.00” ID 1
14 289827 90° Elbow, 3.00” ID 1
15 290936 Hose, CAC, Straight, 3.0” ID 2
16 291075 CAC Intake Manifold Hose 1
17 291074 CAC Turbo Outlet Hose 1
* 18 290597-001 CAC Cooler Hose Clamps 8

TEL (631) 815-5520 ● FAX (631) 815-5526
4 2 1 3
Engine Ground Plate and Battery Disconnect Switch

Figure 11

TEL (631) 815-5520 ● FAX (631) 815-5526
UNITS
FIGURE
ITEM NO.
ASSY.
11 - 1 291079 Plate, Ground 1
* 405548 …Label, Ground 2
2 W9407-446 Cable, Engine to Ground 2
3 W9360-381 Cable, #111, Power Mod. To Ground 1
4 Engine Dongle and Battery Disconnect Panel Ref.
* 291334 …Panel, Engine Dongle/Battery Disconnect 1
* 290831 …Switch, Battery Disconnect 1
* 290847 …Plate, Disconnect Switch 1
* 291482 …Cable, Disconnect Switch to Starter 1
* W9360-289 …Cable, Disconnect Switch to Electronics Panel 1
* 5 290678 Wire Harness, Engine 1
* HF2962 …Clamp, Shield, Ignition, Large 1

TEL (631) 815-5520 ● FAX (631) 815-5526
8
4 5 1 3 2
10
Engine Fuel Filters and Fuel Lines

Figure 12

TEL (631) 815-5520 ● FAX (631) 815-5526
UNITS
FIGURE
ITEM NO.
ASSY.
12 - 1 286897-031 Filter, Lubricity Fuel 1
2 291114 Line, Fuel, Tank to Filter 1
3 290388 Adapter, 12 mm x 3/8 MJIC 1
4 Call Factory Line, Fuel, Filter to Pump 1
5 289037 Bracket, Lubricity Fuel Filter 1
* 6 290686 Line, Fuel, Return 1
7 286897-036 Filter, Primary Fuel 1
8 291076 Bracket, Primary Fuel Filter 1
9 291420 Fuel Tank, Composite, 50 Gallon C–T 1
* 486719-005 …Sender, Gauge, Fuel, 12V 1
* 291407 …Bellypan, Fuel, Tank C–T 1
* 291408 …Strap, Fuel Tank C–T 2
* 291409 …Rubber, Strap, Fuel Tank C–T 2
9 291550 Fuel Tank, Stainless Steel A,B 1
10 282562 Cap, Fuel Neck (V49234 #1275G/12T) 1

TEL (631) 815-5520 ● FAX (631) 815-5526
7
1
6
Engine Exhaust Components

Figure 13

TEL (631) 815-5520 ● FAX (631) 815-5526
UNITS
FIGURE
ITEM NO.
ASSY.
13 - Common Exhaust Components
1 291168 Muffler and Exhaust Ay. 1
* IN5016 …Muffler Wrap Insulation 3.5 ft2
* 288052-002 …Accuseal Clamp (3.0”) 2
2 291077 Exhaust Flex Pipe Assembly 1
* EB5224 …Muffler Wrap Insulation 1.7 ft2
* 404154-013 …Full Circle Clamp, 3.0” 1
* W10869-006 …Stainless Steel Hose Clamp 7
* 3 291394 Exhaust Hole Cover 1
* 291395 Vertical Exhaust Components A-L REF

4 291379 Exhaust Outlet Elbow A-L 1
* 288052-002 …Accuseal Clamp (3.0”) A-L 1
* EB5224 …Muffler Wrap Insulation A-L 3.0 ft2
* W10869-006 …Stainless Steel Hose Clamp A-L 2
5 291380 Exhaust Outlet Pipe (vertical) A-L 1
* 288052-002 …Accuseal Clamp (3.0”) A-L 1
6 291383 Stainless Steel Exhaust Clamp A-L 2
7 291382 Guard, ¾, Exhaust, Stainless Steel A-L 1
Horizontal Exhaust Components

8 291169 Exhaust Outlet Pipe (horizontal) M-T 1
* 288052-002 …Clamp, Accuseal, 3” M-T 1
* EB5224 …Muffler Wrap Insulation (Elbow) M-T 3 ft2
* W10869-006 …Clamp, Hose, Stainless Steel M-T 2

TEL (631) 815-5520 ● FAX (631) 815-5526
7
4 6
1
12 VDC Battery System

Figure 14

TEL (631) 815-5520 ● FAX (631) 815-5526
UNITS
FIGURE
ITEM NO.
ASSY.
14 - 1 281881-001 Battery, 12 V (V25710 #1231-PMF) 2
* 287796 …Hold Down, Battery (V3Y208) 2
* 494295 …Bolt, Hold Down, Battery (V3Y208) 4
* 2 290902 Cable, Battery, Negative (V3Y208) 1
* 3 291481 Cable, Battery, Positive (V3Y208) 1
4 287795 Battery Tray 1
5 291160 Battery Tray Support Bracket 1
6 291067 Battery Tray Housing 1
7 291093 Panel, Battery Tray Cover 2
8 291092 Cable Tray A,B,C,D,G,J,K,M,N,S 2
Note: Configurations A,B,C,D,G,J,K,M,N,S are trailer-mounted.

TEL (631) 815-5520 ● FAX (631) 815-5526
8
7 3 2 10 1
5 4 6
9
(Located under item 4)
Engine Air Intake Assembly

Figure 15

TEL (631) 815-5520 ● FAX (631) 815-5526
UNITS
FIGURE
ITEM NO.
ASSY.
15 - 1 290936 Hose, CAC, Straight, 3” I.D. 1
* 290597-001 …Clamp, Floating Bridge, 3” 2
2 291466 Pipe, Filter, to Turbo, 4.5” to 3” 1
3 291468 Hose, CAC, Straight, 4.5” I.D. 1
* 290597-008 …Clamp, Floating Bridge, 5” 2
4 291458 Filter, Mounting Bracket 1
5 291460 Air Cleaner 1
6 291514 Reducer, EPDM, 4.5” ID to 4.25” ID 1
* 290597-008 …Clamp, T-Bolt, Floating Bridge, 5” Dia 1
* 291516 …Clamp, SS, Gear 1
7 291508 Intake, Air Extension 1
8 290939 Weather Hood 1
9 291459 Air Filter, Clamp, Bracket 1
10 282918 Air Restriction Indicator (See Figure 16) 1
* 282919 …Adapter, Indicator 1

TEL (631) 815-5520 ● FAX (631) 815-5526
1
Engine Components
Figure 16

TEL (631) 815-5520 ● FAX (631) 815-5526
UNITS
FIGURE
ITEM NO.
ASSY.
16 - 1 286850 Starter Solenoid (V13445 # 24059) 1
288973-001 …Diode, Starter Solenoid, Assembly 1
* 2 403809-002 Switch, Oil Pressure (V75419 #1042-08210-20) 1
3 78B1118-002 Sender, Oil Pressure (V16476 #16476) 1
* W7814-000 …Bushing, Pipe, Steel, 1/4 X 1/8 1
* 286903 …Adapter, M14-1.5 x 1/4 NPT 1
* W10910-000 …Fitting, Tee 1
1
* W10750-001 …Nipple, Pipe, /8” 1
4 403782-002 Water Temp Sw, 210° F (V75418 #1002-04880-36) 1
5 287909 Sender, Water Temperature (V16476 #02019) 1
6 290678 Engine Wire Harness 1
7 290944 Electronic Engine Wire Harness 1
8 282918 Air Restriction Indicator (V18265 #REX77-0062) 1
* 282919 …Adapter, Indicator 1
* 9 289261-001 Block Heater Kit, 120V(Optional) A,B,J,L Ref
* 289249-005 …Heater, Engine Block A,B,J,L 1
* 289250-001 …Cable, Engine Block Heater A,B,J,L 1
* 76A1131 …Z-Flex, ½” D A,B,J,L 68”
* 10 056525 Hose, Rubber, 3/4” ID x 1/8” Wall (crankcase) 66”

TEL (631) 815-5520 ● FAX (631) 815-5526
5
2
7
3
6
Engine Electronic Panel Components

Figure 17

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UNITS
FIGURE
ITEM NO.
ASSY.
17 - 1 291248 Panel, “E” Engine, Parts 1
2 287145-001 Holder, Fuse 1
3 287144-002 Fuse, Fast Acting 1
4 283154-001 Insulator, Standoff 1
5 288331 Relay, Grid Heater, Power (V02929 50F3662) 1
6 290944 Harness, Wire, Engine, Electronic 1
* 7 489658-007 …Diode Assembly 1

TEL (631) 815-5520 ● FAX (631) 815-5526
3 4
2 13
1 5
7
6
12
11
10
8 9
Generator Assembly
Figure 18

TEL (631) 815-5520 ● FAX (631) 815-5526
UNITS
FIGURE
ITEM NO.
ASSY.
18 - 1 288486 Exciter Cover 1
2 288494 Exciter Armature 1
3 180696-003 Exciter Key 1
4 288440 Exciter Housing and Coils Assembly 1
5 291082 Generator Housing and Coils Assembly 1
6 W10072-068 Bearing 2
7 288447-003 Generator Rotor 1
8 288461 Front Bearing Support 1
9 288481 Flexible Coupling Kit 1
* 480290 …Rubber Coupling Bushing 8
10 85B1039 Coupling Key 1
11 85C1004-001 Split Taper Bushing 1
12 290870 Flywheel Adapter Ring 1
13 288458 Generator Air Deflector 6
* 14 291103 Generator Cover 1
* 15 288491 Tab, Fastener, Exciter Key 1

TEL (631) 815-5520 ● FAX (631) 815-5526
Transformer Rectifier Assembly – Part 1
Figure 19

TEL (631) 815-5520 ● FAX (631) 815-5526
UNITS
FIGURE
ITEM NO.
ASSY.
19 291255 Transformer Rectifier Assembly B,G,H,S,T Ref.
1 288895 Support, Options Terminal Block (see Figure 5) 1
2 288117 Capacitor, TR, PC Board (under item 9) B,G,H,S,T 1
3 288092 Choke, DC B,G,H,S,T 1
4 280022 Shunt, 800 A, 50 mV B,G,H,S,T 1
* 290827 …Bus Bar, Shunt Mounting B,G,H,S,T 1
5 288095-001 Resistor, Preload, Assembly B,G,H,S,T 1
* 288380-001 …Resistor, Fixed, 10 Ohm, 100W B,G,H,S,T Ref.
6 404044-004 Thermostat B,G,H,S,T 1
7 W10931-003 Diode, Silicon, 275 A, Positive Base B,G,H,S,T 6
8 291558 Bracket, Capacitor and PC Board B,G,H,S,T 1
9 289006 Support, PC Board B,G,H,S,T 1
10 290534-001 Kit, Noise Suppression Filter B,G,H,S,T 1
290533-001 Capacitor Assembly B,G,H,S,T 3
290533-002 Capacitor Assembly B,G,H,S,T 1
11 282130-001 Contactor, Input B,G,H,S,T 1
* 77A1107 …Label “A” B,G,H,S,T 1
* 77A1108 …Label “B” B,G,H,S,T 1
* 77A1109 …Label “C” B,G,H,S,T 1
12 286603 Heat Sink, Extruded B,G,H,S,T 1
13 288404 Support, Heat Sink B,G,H,S,T 2
14 286604 Transformer, 28.5 VDC B,G,H,S,T 1
* 281971-002 Resistor Assembly B,G,H,S,T 1
15 288085 …Bracket, Transformer B,G,H,S,T 1
16 286266 Standoff, Short B,G,H,S,T 5
17 288147 Bracket, Heat Sink B,G,H,S,T 2
18 291066 Panel, Support, TR 1
* 19 Contactor, Output (see Figure 20) B,G,H,S,T Ref.
* 20 289156 Harness, Wire, TR Assembly B,G,H,S,T 1
* 21 289096 Chart, Cable B,G,H,S,T 1

TEL (631) 815-5520 ● FAX (631) 815-5526
Transformer Rectifier Assembly – Part 2
Figure 20

TEL (631) 815-5520 ● FAX (631) 815-5526
OM-2167A / Operation and Maintenance Manual
90CU420 / Series 500090A / 400 Hz. Generator Set
FIGURE UNIT PER

PART NO. NOMENCLATURE EFF
ITEM NO. ASSY.
20 1 286810-001 Contactor, DC, 800 A, 24 VDC B,G,H,S,T 1
2 286849 Insulator, Contactor B,G,H,S,T 1
3 A25 Washer, Insulating B,G,H,S,T 2
4 288099 Bushing, Insulating B,G,H,S,T 1
** 5 Output Stud B,G,H,S,T Ref.
…Screw, 3/8-16 X 2, HHC B,G,H,S,T 1
…Washer, 3/8, Flat B,G,H,S,T 6
…Washer, 3/8, Lock B,G,H,S,T 2
…Nut, 3/8-16, Hex B,G,H,S,T 2
** 6 Contactor Studs B,G,H,S,T Ref.
…Screw, 3/8-16 X 1.0, HHC, ST. B,G,H,S,T 2
…Washer, 3/8, Flat B,G,H,S,T 2
…Washer, 3/8, Lock B,G,H,S,T 2
7 400435 Label, 28 Volts B,G,H,S,T 1
** Standard SAE hardware.

TEL (631) 815-5520 ● FAX (631) 815-5526
This page intentionally left blank.

TEL (631) 815-5520 ● FAX (631) 815-5526
Section 2 Numerical Index
1) Explanation of Numerical Index
The purpose of this index is to assist the user in finding the illustration and description of a part when the
part number is known. Part numbers are arranged in alphanumerical sequence.
FIGURE ITEM NO. HOBART PART NO. FIGURE ITEM NO. HOBART PART NO.
8- 040201 7-9 283978-002

6- 040213 7- 284316-004
13- IN5016 7- 284316-004
13- IN5016 7- 284316-004
13- IN5016 7- 284316-004
13- IN5016 7- 284316-004
4- 050984 5- 24656
16-10 056525 8-7 284475-001
10- 056535 6-11 284486-001
10- 056535 8-3 285029-001
18-3 180696-003 8-25 285030-001
6-8 181358 8-13 285030-002
19-4 280022 8-19 285030-003
14-1 281881-001 8-16 285030-004
19- 281971-002 8-22 285030-005
9-12 282089-011 8-4 285031-001
9-1 282130-001 8-5 285032-001
19-11 282130-001 8-6 285033
12-10 282562 8-9 285034-001
6-25 282658 9-2 285102-001
15-10 282918 6- 285125
16-8 282918 6- 285172
15- 282919 6-18 285172
16- 282919 1-14 285418
17-4 283154-001 2-11 285418
6-12 283167 9-9 286266
4-10 283597 19-16 286266
1-8 283714-002 7-15 286388-001
4-9 283824 7- 286477-002
10- 283873 4-13 286485-001
7-8 283978-001 7-14 286485-001

TEL (631) 815-5520 ● FAX (631) 815-5526
19-12 286603 16-5 287909

19-14 286604 2-3 292016
7-17 286611 3-5 287986
6-9 286699-001 2-5 287998
20-1 286810-001 3- 287998
20-2 286849 6-2 288020
16-1 286850 6-24 288023
12-1 286897-031 13- 288052-002
12-7 286897-036 13- 288052-002
16- 286903 13- 288052-002
17-3 287144-002 13- 288052-002
17-2 287145-001 19-15 288085
6-28 287459 19-3 288092
6-26 287460 19-5 288095-001
1-12 287461 20-4 288099
1-22 287462 5- 24656
1-6 287463 19-2 288117
1-23 287464 9-7 288120
1-21 287465 19-17 288147
6-31 287466 1-10 288164-001
1-27 287467 10- 288187
4- 287489-001 6-32 288300
4- 287526-002 17-5 288331
4- 287526-002 19- 288380-001
4- 287542-001 19-13 288404
4- 287542-001 18-4 288440
4- 287542-002 18-7 288447-003
4- 287542-002 18-13 288458
1-15 287571 5-4 288460-003
6-27 287696 18-8 288461
9-16 287698-001 18-9 288481
4- 287785 18-1 288486
4- 287785 18-15 288491
14-4 287795 18-2 288494
14- 287796 7- 288605
6-6 287908 7-1 288745
10-11 287909 6-19 288806

TEL (631) 815-5520 ● FAX (631) 815-5526
6-15 288814-001 7-10 289073

7-6 288818-001 6- 289078
6- 288820 19-21 289096
6-3 288836-001 7-16 289104-001
6- 288836-002 7-7 289122
6-15 288858-001 5- 289127
6-12 288858-002 19-20 289156
6-14 288858-003 4- 289197
6-13 288858-004 4- 289197
1-24 288862 10-7 289200-001
6-29 288866 10-9 289200-002
1-26 288872 6-34 289208
9-13 288892-001 4-20 289208-005
5-11 288895 4-20 289208-010
19-1 288895 4- 289209
7-5 288914B 4- 289209
6-21 288917-002 16- 289249-005
7-18 288918-002 16- 289250-001
7-2 288937 6-33 289261
7-3 288940B 16-9 289261-001
2-12 288961-002 9-11 289318
2-13 288966 10-14 289827
16- 288973-001 10-13 289828
9-14 288974 1-28 289842-001
2- 288987-006 8-10 290080
2-14 288989-002 10- 290145
6-20 288995 1-13 290216
6-4 288999-001 12-3 290388
8-1 289004 19- 290533-001
19-9 289006 19- 290533-002
8- 289014 19-10 290534-001
8-2 289015 10-18 290597-001
6- 289017 15- 290597-001
7-4 289026 15- 290597-008
12-5 289037 15- 290597-008
7- 289060 5- 290678
7-11 289072 11-5 290678

TEL (631) 815-5520 ● FAX (631) 815-5526
16-6 290678 4-3 291081

9-8 290683 18-5 291082
12-6 290686 4-5 291084
19- 290827 4-17 291085
11- 290831 4-16 291087
11- 290847 1-17 291088
5- 290869 2-6 291088
5- 290870 1- 291089
18-12 290870 2-7 291089
14-2 290902 2-8 291092
10-15 290936 14-8 291092
15-1 290936 2-9 291093
15-8 290939 14-7 291093
16-7 290944 10- 291097
17-6 290944 18-14 291103
2-2 292012 5-6 292050
2-1 292042 12-2 291114
5- 292011 9- 291115-001
5- 291055 9- 291115-002
3-4 291056 3-2 291152
4-14 291057 5-12 291152
9-4 291058 14-5 291160
3-3 291066 13-1 291168
5-13 291066 13-8 291169
19-18 291066 10-1 291223
14-6 291067 10-2 291224
3-1 291069 10-5 291225
10-3 291070 4-4 291237-001
10-4 291071 4-2 291237-002
10-6 291072 4-8 291237-003
10-8 291073 4-7 291237-004
10-17 291074 4-19 291237-005
10-16 291075 4-18 291237-006
12-8 291076 17-1 291248
13-2 291077 1-20 291253-001
11-1 291079 1- 291253-002
4-1 291080 5-3 291255

TEL (631) 815-5520 ● FAX (631) 815-5526
19- 291255 15- 291516

4-6 291297 12-9 291550
7-13 291298 19-8 291558
4-15 291302 20-7 400435
6-5 291307 8-8 400613-004
7-12 291307 6-17 400641-015
6- 291311 6-16 400642-008
7- 291311-001 9- 401911-010
7- 291311-002 9-10 402025-003
7- 291311-003 9-6 402034-002
7- 291311-005 9- 402119-002
6-22 291329 1-9 402987
6-23 291330 10-10 403782-002
11- 291334 16-4 403782-002
4- 291335 16-2 403809-002
1-16 291351 19-6 404044-004
13-4 291379 13- 404154-013
13-5 291380 11- 405548
13-7 291382 1-25 407366
13-6 291383 4- 408352
4- 291386 4- 408352
6- 291393 4- 408420-002
13-3 291394 4- 408585
13- 291395 4- 408585
12- 291407 1- 408665-001
12- 291408 1-3 408665-001
12- 291409 1- 408665-002
12-9 291420 1-4 408665-002
15-4 291458 18- 480290
15-9 291459 5- 482496-002
15-5 291460 12- 486719-005
15-2 291466 9-15 488640
15-3 291468 4- 489658-002
14-3 291481 4- 489658-002
11- 291482 17-7 489658-007
15-7 291508 6-7 494134-001
15-6 291514 14- 494295

TEL (631) 815-5520 ● FAX (631) 815-5526
16- 76A1131 11-3 W9360-381

1-11 76B1148 11-2 W9407-446
19- 77A1107
19- 77A1108
19- 77A1109
6- 77A1157
6-10 78A1117-002
16-3 78B1118-002
4- 79B1140
4- 79B1140
9-5 7J422-000
18-10 85B1039
18-11 85C1004-001
9- A25
20-3 A25
9- AW626
11- HF2962
18-6 W10072-068
16- W10750-001
5- W10869-003
5- W10869-005
13- W10869-006
13- W10869-006
13- W10869-006
5- W10869-014
10- W10869-014
16- W10910-000
19-7 W10931-003
9- W11097-028
9- W11242-010
9- W11242-018
9- W11254-006
9- W11278-005
16- W7814-000
10- W7814-004
6-14 W8105A-009
11- W9360-289

TEL (631) 815-5520 ● FAX (631) 815-5526

90CU420 Illustrated Parts List Rev2

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Illustrated Parts List

90 kVA, 3 Phase, 115/200 Volt,

324 South Service Road, Unit 104 Melville NY 11747

2) Symbols and Abbreviations

* - Item not illustrated

324 South Service Road, Unit 104 Melville NY 11747

Fixed Mount Bracket

324 South Service Road, Unit 104 Melville NY 11747

x Configurations A,B,C,D,G,J,K,M,N,S are trailer-mounted.

324 South Service Road, Unit 104 Melville NY 11747

Trailer / Frame Assembly

324 South Service Road, Unit 104 Melville NY 11747

324 South Service Road, Unit 104 Melville NY 11747

Canopy Frame Assembly

324 South Service Road, Unit 104 Melville NY 11747

324 South Service Road, Unit 104 Melville NY 11747

324 South Service Road, Unit 104 Melville NY 11747

324 South Service Road, Unit 104 Melville NY 11747

324 South Service Road, Unit 104 Melville NY 11747

Note: Configurations B,G,H,S,T have the DC output option.

324 South Service Road, Unit 104 Melville NY 11747

Control Box and Door Assembly

324 South Service Road, Unit 104 Melville NY 11747

324 South Service Road, Unit 104 Melville NY 11747

Control Box Interior Components

324 South Service Road, Unit 104 Melville NY 11747

Note: Configurations B,G,H,S,T have the DC output option.

324 South Service Road, Unit 104 Melville NY 11747

324 South Service Road, Unit 104 Melville NY 11747

324 South Service Road, Unit 104 Melville NY 11747

400 Hz. Power Module Assembly

324 South Service Road, Unit 104 Melville NY 11747

Configurations A,C,E,J,K,M,P have one AC output.

324 South Service Road, Unit 104 Melville NY 11747

Engine Cooling System Assembly

324 South Service Road, Unit 104 Melville NY 11747

324 South Service Road, Unit 104 Melville NY 11747

Engine Ground Plate and Battery Disconnect Switch

324 South Service Road, Unit 104 Melville NY 11747

324 South Service Road, Unit 104 Melville NY 11747

Engine Fuel Filters and Fuel Lines

324 South Service Road, Unit 104 Melville NY 11747

324 South Service Road, Unit 104 Melville NY 11747

Engine Exhaust Components

324 South Service Road, Unit 104 Melville NY 11747

* 291395 Vertical Exhaust Components A-L REF

Horizontal Exhaust Components

324 South Service Road, Unit 104 Melville NY 11747

12 VDC Battery System

324 South Service Road, Unit 104 Melville NY 11747

Note: Configurations A,B,C,D,G,J,K,M,N,S are trailer-mounted.

324 South Service Road, Unit 104 Melville NY 11747

Engine Air Intake Assembly

324 South Service Road, Unit 104 Melville NY 11747

324 South Service Road, Unit 104 Melville NY 11747

324 South Service Road, Unit 104 Melville NY 11747

324 South Service Road, Unit 104 Melville NY 11747

Engine Electronic Panel Components

324 South Service Road, Unit 104 Melville NY 11747

324 South Service Road, Unit 104 Melville NY 11747