Strategic Supply Chain Management-2022
Strategic Supply Chain Management-2022
Strategic Supply Chain Management-2022
Rainer Lasch
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Prof. Dr. Rainer Lasch
Table of Contents
0 Supply Chain
4. Supplier Risk Assessment Methodology for Measuring, Tracking and Analyzing Suppliers
4.1 Risk Categories
4.2 Data Requirements
4.3 Risk Assessment Calculations for Parts
4.4 Risk Assessment Calculations for Suppliers
4.5 Predictive Risk Analysis
4.6 Operational Issues
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7 Supplier Management
7.1 Supplier Analysis and Assessment
7.1.1 Quantitative Methods
7.1.2 Qualitative Methods
7.2 Supplier Controlling
7.3 Control of Supplier Relations
8 Sourcing-Strategies
8.1 Number of Suppliers
8.2 Procurement Object
8.3 Procurement Time
8.4 Procurement Subject
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• Cause- and effect-related risk definition: danger of a wrong decision leading to failures to
meet the targets
• SCRM: concept of SCM, which contains all strategies and measures, all knowledge, all
institutions, all processes and all technologies, which can be used on a technical, personal
and organizational level to reduce supply chain risk.
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Classification of Risks
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Classification of Risks
Goods-related
Flow Target deviations can arise in
economical,
objects, the connection with the operational flow
financial,
risks refer of goods, money, information and
informational
to legal aspects.
and legal risks
Independent Individual risks do not influence
risks each other
Relations If there is dependency between the
between the
risks, a distinction must be made
individual Dependent
between an intensifying effect of the
risks risks
individual risks and a compensatory
effect
Causes for the risks are
Endogenous
predominantly within the company
risks
Origin of or the supply chain
risks Causes for the risks are
Exogenous
predominantly in the corporate or
risks
supply chain environment
Risks associated with the
Performance- performance Process of a company,
Company related risks procurement of production factors
domain, in
and / or sales of the products
which risks
exist Result from the financial sphere of a
Fiscal risks company, which support the current
performance processes
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Particularities of SCRM:
! SCRM is more complex, the more risk tolerances, risk-bearing capacities and risk
management systems differ
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Risk
Management Common Risk
Approach Holistic
Analysis within
with Supply Supply Chain
the
Characteristic Chain Risk Management
Supply Chain
Orientation
Focus of Own Company Own Company Supply Chain
risk management
Cooperations With individual
- partner With all partner
regarding risk
companies
management companies
Exchange of risk - Irregular, Regular, formal
information informal
Categories:
• Natural disasters: earthquake, hurricanes
• Intentional attacks: terrorism, sabotage, cyber attack, labor issues
• Accidents: fire, equipment failures
Characteristics:
• Low probability of occurrence and high damage
• Existential influence on SC performance
• Lack of historical data ! traditional methods for risk identification and risk assessment
not practicable
2011-2017 1.055.316.191
2001-2010 1.012.758.447
1991-2000 701.891.016
1981-1990 206.825.431
1971-1980 83.723.831
1961-1970 20.418.285
1951-1960 7.339.801
1941-1950 3.172.700
1931-1940 3.350.000
1921-1930 1.139.230
1911-1920 622.500
1901-1910 1.276.750
-0 200.000
200.000.000 400.000
400.000.000 600.000
600.000.000 800.000
800.000.000 1.000.000
1.000.000.000 1.200.000
1.200.000.000
Examples:
2016: two earthquakes in Japan ! 30 billion Euros
2016: hurricane ‚Matthew’ in Haiti, US east coast ! 10 billion Euros
2016: flood in China ! 20 billion Euros
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Measures:
Example Dell:
Earthquake in Taiwan 1999 destroyed supplier plants ! Dell increased prices for critical
components and reduced prices for available components
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c. Flexibility:
• Reactive flexibility: no systematic orientation on potential future changes (e.g. search
for alternative suppliers after risk has happened)
• Future-oriented flexibility: planned actions for different environmental situations
(proactive selection of alternative suppliers)
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Risk
n
tio
ica
Risk
tif
en
Id
Ass
sk
Risk Monitoring
essm
Ri
and
ent
Documentation
Risk Control
Strategy
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o Risk-averse: risks have greater importance than chances; achieve a critical supply
network performance above a set target value; fewer worst-case scenarios and
decrease of the variance of company performance; e. g. more investment in
inventory
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• Risk-chance profile: determination of a common upper risk threshold binding for all
partners
• Risk manual:
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• Comprehensive and structured determination and recognition of potential risk types and
risk factors, and future uncertainties
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Statistics (e.g.
Failure Mode
about Critical Path
and Effect Brainwriting
accidents, Analysis
Analysis
damages)
Employee
Simulation
suggestion
Methods
system Supply Chain
Synectics
Risk Map
Document Fault Tree and
Analysis Event Analysis
Morphological
Inspection Company visits at
Methods
Delphi Method supply chain
Critical Path partners
Pareto Method
Method
Early warning,
Supplier Audits detection and
enlightenment Scenario Usage and
Technique Capacity Portfolio
Competitive Process
Analysis Analysis
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Checklist:
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SWOT Analysis:
• Strengths: characteristics of the business or project that give it an advantage over others
• Opportunities: elements in the environment that the business or project could exploit to
its advantage
• Threats: elements in the environment that could cause trouble for the business or project
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SWOT Analysis
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• Early detection: focus on risks and chances, internal (fluctuation rate) and external
(interest rates, economic index) early warning indicators, operational level
Assumption: discontinuities emerge based on "weak signals" (Ansoff, 1975), early detection
of those signals which could lead to events which have the potential to
jeopardise an organization’s strategy.
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Early Enlightenment
Early detection of
latent risks and
opportunities
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• Find out the direct cause of the risk and also deep-level mining of the potential reason for
the risk
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• Form a diversified knowledge team to identify all risks that possible can happen
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Process is "similar"
to previous 1 in 8 or 8
High
processes with a 1 in 20 7
high rate of failure
Process is "similar"
to previous 1 in 80 6
Moderate processes which or 1 in 400 5
have occasional or 1 in 2000 4
failures.
Process is "similar"
to previous
Low 1 in 15000 3
processes with
isolated failures
Process is "similar"
to previous
Very low processes with 1 in 150000 2
very isolated
failures
Process is "similar"
to previous
Remote 1 in 1500000 1
processes with no
known failures
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• Provide detectability rating to each risk by analyzing the facilities available to detect the
risk
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Action results
Process Potential S Potential O D R Recomm Respon-
Potential Current
New D
New O
New S
step/ Effects of E Cause of C E P ended sibility Action
New
RPN
Failure Control
Input Failure V Failure C T N Action taken
What are the What are the
What is the In what ways What is the What causes What are the Names
8 6 5 240 actions for completed
process step/ does the key impact on the key input existing reducing actions taken
input under input go key output go wrong? controls that occurence or with the recal-
investigation wrong? variables? prevent improving culated RPN?
either the detection?
cause or the
failure?
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Brainstorming:
• No criticism is allowed
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Synectics:
• Problem solving methodology that stimulates thought processes of which the subject may
be unaware
• Emotion is emphasized over intellect and the irrational over the rational
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Delphi Method:
• After each round, a facilitator provides an anonymised summary of the experts' forecasts
as well as the reasons they provided for their judgments
• Experts are encouraged to revise their earlier answers in light of the replies
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Social Media:
• Websites and applications that enable users to create and share content or to participate
in social networking (Xing, Twitter, Facebook)
• Real-time communication ! better risk identification
• Better information management, relationship management (e. g. trust), fast
communication
• Access to risk forums and early warning systems
Stress Test:
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SCOR Model:
Six basic management processes: plan, source, make, deliver, return and enable
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PLAN is at the core and provides the guidelines for the business. The PLAN
process balances total demand and supply with information from external and
locate the risks at each node in a more comprehensive way by following the
framework given by SCC and combining it with actual company's SC (Table 4-1
Example).
SOURCE includes the purchase of goods and services to meet the plan, and its
Prof. Dr. Rainer Lasch
The possible risks of each of these nodes in SOURCE, for example (Table 4-2):
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time to produce the goods, MAKE is the most critical link in the SC, and its main
Prof. Dr. Rainer Lasch
process is shown in Figure 4-7.
Risk identification Make:
The possible risks of each of these nodes in MAKE, for example (Table 4-3):
The possible risks of each of these nodes in DELIVER, for example (Table 4-4):
The possible risks of each of these nodes in DELIVER, for example (Table 4-4):
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Risk identification
Figure 4-9: Return:
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complaints etc.
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• Critical process to help top management for making corrective decisions and imple-
menting mitigation strategies at both company and supply network level
• assessment and rating of two aspects of each identified risk category: 1) the likelihood
((probability) or frequency of occurrence; and 2) the impacts or associated consequences
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Subjective
Rank Description
estimate
• Impact: direct and/or indirect effect of a risk occurring; e. g. loss of revenue, margin,
cash flow, asset, brand image, strategic value, inability to comply, loss of life, and etc.
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Subjective
Rank Description
estimate
Catastrophic
5 Discontinue business
impact
Semi-Quantitative Quantitative
Qualitative Methods
Methods Methods
Risk estimations Failure Mode and
Expert Surveys Effect Analysis
Value at Risk
Delphi Method Fault Tree Analysis
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• Prioritization of risks (A-, B-, C-risks, dependent on risk-bearing capacity of the company)
using risk map:
… A - Risk
… B - Risk
very … C - Risk
high
… assessed Risk
Probability of Occurence in %
high
medi
um
low
very
low
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• Risk assessment with Supply Chain Orientation: risk assessment only for each company
including company-wide risks
• Common risk assessment within the Supply Chain: common limits of materiality defined
for risks, reduction of information asymmetries between partners
• Holistic Supply Chain risk assessment: common selection, assessment and aggregation of
SC risks including interdependencies; open information and data exchange
• Different risk-bearing capacities lead to different limits of materiality defined for risks
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… High Relevance
high
(A- Risks) … Medium Relevance
medium
… Low Relevance
(B- Risks) … Risks of Network
Partners
low
(C- Risks)
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• Decomposition of complex problems into constituent factors, then grouping these factors
to form an orderly hierarchical structure
• Determination of each risk factor in the comprehensive evaluation of supply chain risk
• Ranking the importance of supply chain risk factors based on the weight of risk factors
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• Given portfolio, time horizon, and probability p: VaR is the the maximum possible loss
during the time if we exclude worse outcomes whose probability is less than p
• By the law of large numbers, the expected value of some random variable can be
approximated by taking the empirical mean of independent samples of the variable
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Avoidance
Reduction PoO
Reduction AoD
Diversification
Transfer
Acceptance
Residual
Risk
Cause-related:
Reduction of the Effect-related:
Probability of Reduction of the Amount of Damage (AoD)
Occurrence (PoO)
• One measure can reduce several risks: supplier selection and assessment for
strategical/tactical level; applicable for avoidance and reduction
Supplier development
Reduction
Alternative supplier
Safety stock
Contractual penalty
Transfer
ance
a. Avoidance:
• Complete elimination of probability of occurrence
• Only for single risks reasonable dispense with all chances!!
• E. g.: avoidance of activities in political unstable markets, transportation risks using in-
house production, storage risks applying JiT/JiS
• Avoidance of risks results often in transfer of risks (JiT higher storage risks for supplier)
b. Reduction:
• Reduction of probability of occurrence and risk outcome down to a sustainable level
• Cause-related measures: regular quality inspection of deliveries, inspection of production
facilities, postponement, careful supplier selection, selection of means of transportation
and warehouses based on safety terms, RFID (higher transparency), ECR, CPFR
• Effect related measures: creating redundancies using inventories or buffer times,
installation of sprinkler system
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c. Diversification:
• Using diversification effects by separating business activities in several sub processes
reduction of damage and increase of probability of occurrence
• Expansion of activities to several business areas, products, storage locations, suppliers,
etc.
• Ongoing relationships with other suppliers alternative sources of supply
d. Transfer:
• Transfer of risk to insurance companies (only for pure risks e. g. fire, storm, not for
speculative risks) or to partners
• Power of different partners is important
• Transfer under consideration of risk-bearing capacity and risk attitude of partners
• Captives: self-insurance in which a parent group or groups create a licensed insurance
company to provide coverage for itself; purpose is to avoid using traditional commercial
insurance companies, which have volatile pricing, and may not meet the specific needs of
the company; the SC can reduce costs, insure difficult and extreme risks, have direct
access to reinsurance markets, and increase cash
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e. Acceptance
• Control of risks with other strategies not possible or too expensive
• Risk damage < risk-bearing capacity
• Redundancy and flexibility to reduce possible damages: material easy to substitute,
flexible production concepts, adaptable order and inventory processes, training of
employees, increase of equity, creation of financial provisions and hidden reserves
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- 1876 founded Swedish enterprise, world-wide largest supplier for mobile telephone systems
- employs approx. 61,000 coworkers in over 140 countries
- 40 per cent of the calls transacted world-wide take place over the systems of Ericsson
- many business units outsourced, many contracting parties and suppliers existing
- increasing risk threat
- most momentous disturbance: 18th of March 2000 fire at the currently unique chip manufacturer of
Ericsson, the Philips semiconductor plant in Albuquerque, New Mexico (the USA)
- consequence: 3 weeks production downtime of the mobile telephone production
! damage over 400 Million Dollar ! Exit from the mobile telephone market
- the Wall Street Journal concludes that Ericsson did not react quickly and consistently enough and failed
to recognize the consequences of the fire
- single sourcing with serious consequences instead of dual or multiple sourcing
Ericsson consequently recognized the need to monitor risks in the company and to identify
them along the SC in order to avoid further incidents or to manage them more quickly if they
occurred.
Prof. Dr. Rainer Lasch
- individually adapted risk management concept anchored in the Ericsson Group Management System
- today's corporate philosophy "everyone is a risk manager".
- For this purpose, Ericsson divides the suppliers into four classes according to their respective sourcing strategy:
- Next, Ericsson's susceptibility to breakdowns of specific suppliers is determined based on the "Business
Recovery Time", the time required to restore normalcy after a disruption has occurred, even to the point of
(3) Duration of between nine and twelve months with minor product changes,
(4) Duration of longer than twelve months with very complex product changes.
Based on the above factors, particularly risk-critical suppliers are identified according to their
importance and analyzed in more detail below.
Prof. Dr. Rainer Lasch
Conclusion
- awareness of risk management often only as a result of serious incidents
- SCRM matrix organization
- most important success factor for SCRM: open discussion with suppliers during risk
analysis
- potential for improvement with regard to protection against risks apart from supplier-
side risks and inclusion of opportunities in the risk management process
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• Risk monitoring is very time consuming companies typically select limited risk
categories for monitoring
• Control of supply chain risk management process: risk threshold limits, responsibilities,
monitoring cycles
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• Ad hoc risk reporting in case of special urgency (e. g. risk exceed the stated threshold):
parallelized reporting structures are necessary
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Characteristics:
• It is able to provide early warning signals for potential problems in the supply base and
capture temporal changes in risk
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- Technology/design failure • Supplier fails in making required design changes, • Technological and R&D support
completing the production process, and validating the • Technological competitiveness
design.
• Supplier is not technologically competitive.
Financial risk - Financial health • Financial instability of supplier with respect to different • Financial health
factors like profit and loss statement.
• Supplier has poor financial health and it is possible that it
goes to bankrupt.
- Changes in price • Unexpected increase of supplied raw material and • Product price
components, or provided services prices • Freight price
• Supplier is not able to provide competitive prices and • Tariff and custom duties
company is committed to a fixed-price contract for a long • Economy
term.
- Currency exchange rate • Company has a global supply chain and supplier’s common
currency is volatile. 80
Supplier risk categories and subcategories, and their
descriptions 1/4
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- Natural/Man-made disasters • Risks arising from natural disasters like earthquake that • Fire
depend on the locality of the supplier, or from man-made • Earthquake
disasters such as labor strike which are less dependent on the • Flood
supplier locality. • Terrorism
• Labor strike
Environmental - Pollution production and • The amount of the pollution which supplier produces is not • End-of-pipe control
compliance with regulations and standards. • Carbon and hazardous substance management
and social risk control • Production of polluting agents
• Production of toxic products
• Production of waste
• Packaging
• Product adaptation
• Process adaptation
- Pollution prevention • Supplier does not consider Corporate Social Responsibility • Use of environmentally friendly materials
in its business.
• Supplier’s inability to adapt its products and process toward
sustainability or it does not use environmentally friendly
materials.
• Supplier does not purchase its raw material from
environmental second-tier suppliers.
Supplier risk categories and subcategories, and their
• Supplier does not control resource consumption (water,
descriptions 2/4
energy, raw materials, and non-renewable resources).
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- Environmental purchasing • Supplier does not comply with the laws of the country,
• Buying environmentally friendly materials
international human rights declarations, and other human • Buying environmentally friendly technology
Prof. Dr. Rainer Lasch
- Pollution prevention • Supplier does not consider Corporate Social Responsibility • Use of environmentally friendly materials
in its business.
• Supplier’s inability to adapt his
its products and process toward
sustainability or it does not use environmentally friendly
materials.
• Supplier does not purchase his its raw material from
environmental second-tier suppliers.
• Supplier does not control resource consumption (water,
energy, raw materials, and non-renewable resources).
- Environmental purchasing • Supplier does not comply with the laws of the country,
• Buying environmentally friendly materials
international human rights declarations, and other human • Buying environmentally friendly technology
rights and fair employment practice standards.
- Resource consumption
• Consumption of energy
• Consumption of raw materials
Supplier risk categories and subcategories, and their • Consumption of water
descriptions 3/4 • Consumption of non-renewable resources
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- Employee practices
• Incapability of supplier to provide appropriate health and
safety conditions for its workforce. • Disciplinary and security practices
• Discrimination
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- Employee practices
• Incapability of supplier to provide appropriate health and • Disciplinary and security practices
safety conditions for its workforce. • Discrimination
• Employment compensation
• Forced labor
• Child labor
• Working hours
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• The sum of all weights of different risk categories must be equal to 100 percent
• The weight of risk subcategory shows the importance of each one in comparison with
other risk subcategories of the corresponding risk category
• The risk subcategory weights for a given risk category must also sum to 100 percent
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• Part specific risks: e g. within the operational risk category, the rating given to a
particular supplier on each risk subcategory would be part specific since quality failure,
production capacity/flexibility failure, etc. will vary from part to part
• Plant specific risks: e. g. natural/man-made disasters are improbable to vary for different
parts from the same supplier unless the parts come from different plants which belong to
the supplier
• The rating for each risk subcategory is based on a scale from 0 to 100 in which a higher
number indicates a worse supplier performance on that risk subcategory
• Include percentage of total volume of each part purchased from a given supplier
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• Suppliers 1 and 2 each supplies 50 percent of the part A, Suppliers 2 and 3 supply 90 and
10 percent, respectively, of the part B, and Suppliers 2 and 4 supply 40 and 60 percent,
respectively, of the part C
• Since rating for some risk categories and subcategories is not dependent on part and is
related to the location of the supplier or some supplier specific criterion, rating is identical
for all parts provided by the supplier: e. g. rating of financial health subcategory is the
same for all parts provided by supplier 2
• Some ratings are dependent on both, part and supplier: e. g. ratings of quality failure are
different for three provided parts by supplier 2; parts B and C by supplier 2 have low risk
scores with respect to quality failure subcategory, but part A has medium risk score
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o Multiply each supplier’s rating on that risk subcategory by the percent of purchased
products from that supplier
o Sum all suppliers’ scores on the risk subcategory to get the overall score for that part
risk subcategory
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o Orange: A high risk score is greater than 50 and less than or equal to 75
o Yellow: A medium risk score is greater than 25 and less than or equal to 50
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Market strength 40 40 10 60 20 35 40
Natural/Man-made 50 60 10 10 45 10 10
disasters
Political/legal 10 5 20 10 35 60 10
Total weight 100
Overall supplier
geographical risk rating 46.5 11 30 34 25 22
for each part
Overall supplier rating 31.2 26.7 18.7 32.3 20.8 22.2
for each part
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Category Subcategory
Category/Subcategory Part A Part B Part C
weighting weighting
Operational risk 100%
Quality failure 35% 45 6 22
Delivery failure 35% 20 19 44
50%
Production capacity/flexibility failure 15% 25 32 10
Technology/design failure 15% 37.5 8 22
Operational risk Mean 32.1 14.8 27.9
Financial risk 100%
Financial health 20% 7.5 6 14
Changes in price 30% 50% 32.5 35 7
Currency exchange rate 30% 20 11 13
Financial risk Mean 23.8 22 10.2
Geographical risk 100%
Market strength 20% 40% 25 56 38
Natural/Man-made disaster 50% 35 13.5 10
Political/legal 10% 12.5 12.5 30
Geographical risk Mean 28.8 30.4 23.2
Overall rating 28.9 20.1 21.7
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Heat table for parts
Prof. Dr. Rainer Lasch
• Supplier supplies a single part: risk assessment calculation is simply the supplier’s rating
on that part and risk subcategory
Risk assessment for Supplier 4 on Technology/design failure is 20
• Supplier provides multiple parts: the score is more affected by those parts for which the
supplier provides a greater percentage
• The overall score must be normalized such that the minimum score is zero and the
maximum score is 100:
o Multiply a supplier’s rating on a particular risk subcategory by the percentage of that
part provided by the supplier
o Sum over all parts supplied by that supplier
o Divide the resulting sum by the sum of all the percentages of parts supplied
Supplier 2 supplies all three parts. The Technology/design failure calculation for this
supplier is as follow:
• Risk rating and risk indices must be tracked over time and trends monitored
• Risk assessment over time (time-based data) indicates a trend towards unacceptable risk
levels then the supplier or part can be flagged
• Flagging signals:
o Trend reaches a specified allowed maximum percentage change in risk over a defined
period
o Trend shows an increase toward established control limits within which risk indices,
individual risk subcategories, etc. are allowed to fluctuate before corrective action is
taken
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• Example: A company allows a maximum change for a supplier risk score of 10 within
three time periods; Figure shows that supplier 3 risk score has increased from 25 to 40
within two time periods and it means it reaches the limit
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• Example: Figure indicates that part B risk score in three consecutive time periods is
between 50 and 75 which is high-risk score range
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• Relative impact of each risk subcategory on the overall score of its respective risk
category will decrease with increasing the number of defined risk subcategories
• Relative weight of each risk category for the overall risk index of a supplier or part
decreases with increasing the number of defined risk categories
• Weights can be defined based on the probability of occurrence, the impacts and
consequences after occurring
• Risk subcategories such as war and terrorism, political issues, etc. are quite subjective
and ratings on these risk subcategories should be made by higher level managers
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• Risk subcategories such as delivery failure, quality failure, etc. are more quantitative; for
such risk subcategories, ratings can be made by purchasing department, quality
inspectors, production level employees, etc. with the help of provided appropriate data
and measures such as KPIs
o The methodology should not be updated too frequently (job too exhausting) or too
rarely (predictive capability is limited)
o Some risk subcategories should be updated within shorter intervals (delivery failure
should be updated with each batch received) than others (earthquake or other
natural/man-made disasters would occur much less frequently) because they are
dependent on daily business
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5. Procurement
• Procurement is concerned with acquiring (procuring) all of the goods, services, and work
that is vital to an organization.
• Procurement deals with the sourcing activities, negotiation and strategic selection of
goods and services that are usually of importance to an organization.
• Procurement is, essentially, the overarching or umbrella term within which purchasing can
be found.
• Purchasing is the process of how goods and services are ordered. Purchasing can usually
be described as the transactional function of procurement for goods or services.
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Order monitoring begins when a purchase order Once the supplier delivers the promised
is created and it is used to track dates and goods/services, the buyer inspects the delivered
events throughout the process chain, from the products or services to ensure that it complies
placing of a purchase order with an external with the contract terms. The goods receipt is
vendor to the presentation of the goods in a then approved or rejected based on the
store, or the receipt of goods in a distribution standards specified in the purchasing contract or
center. purchase order.
Once a goods receipt is approved, a match Upon receiving an approved invoice, the finance
between the purchase order, the vendor team will process payments according to the
invoice, and the goods receipt is performed. If contract terms. Any contract changes or reviews
there are no discrepancies found, the invoice is liquidated financial security will be taken into
approved and forwarded to the finance team account.
for payment disbursement. In the case of
inaccuracies, the invoice is rejected back to
the vendor with a reason for rejection.
Prof. Dr. Rainer Lasch
• Avoidance of capacity
shortage
Complexity reduction Loss of core competencies
• Less responsibilities for the
management
• Reduced commitment of
human resources
• Reduced control effort
Flexible capacity adjustment Disclosure of trade secrets
• Access to new sales and
procurement markets
Transfer of risks Image loss
• Avoidance of risky
investments
• Outsourcing of sales price
risks or contribution margin
risks
• Outsourcing of additional
consumption or factor costs
increase risks
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• Economies of Scale
Performance improvement Performance related risks
• Access to external know-how • Interface problems
and technical progress
• Quality issues
• Higher competitive pressure
• Extending the range of
services
• Quality improvement
• Shorter lead times
Exonerative effects Personnel risks
• Stabilisation of capacity • Resistance against outsourcing
decision
• Flexible capacity adjustment
• Job loss
a) Short-term decisions
• Underemployment
• Bottleneck situation
Costs Costs
Processing Production
in-house external
time (t) per quantity in
production procurement
unit [min] units
(k) [€] (p) [€]
Model 1617 7,50 10,00 20 200
Model 1797 10,00 12,00 15 150
Model 1812 3,50 5,00 5 450
Model 1956 1,75 2,00 2,5 1000
Model 2000 27,50 25,00 30 75
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In-house External
Production quantity in
production in procurement in
units
units units
Model 1617 200 200
Model 1797 150 150
Model 1812 450 450
Model 1956 1.000 200 800
Model 2000 75 75
Sum 1.875 1.000 875
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b) Long-term decisions
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• Specificity
• Uncertainty
• Frequency of transaction
! In-house production is reasonable with high specificity; high uncertainty and frequent
transactions
! Outsourcing is reasonable in rare and standardized services which are subject to minor
changes
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! Outsourcing is reasonable, if advantages for the company and their external partners are
created based on a cost-effective win-win-situation.
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6.6 Principal-Agent-Approach
• Hidden characteristics
• Hidden action/information
• Hidden intention
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7. Supplier Management
• Phases of procurement process:
• Management of supplier-customer-relation
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Siemens
Mission:
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Known
Procurement Rebuy Supplier Change
Object
New
Product Line
Procurement Product Launch
Changes
Object
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c) Optimisation Methods
• Linear Optimisation
• Goal-Programming-Approaches
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Cost-Ratio-Method:
Supplier A: Supplier B:
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a) Profile Analysis
• Radar Chart:
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Polarity Profile:
2
4
6
0
8
Quantity Performance
Innovation performance
Quality Performance
Logistics Performance
Service Performance
Criteria
Feature
Information Service
Environmental Performance
Social Performance
Supplier 1
Supplier 2
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2
4
6
0
8
Quantity Performance
b) Supplier-Gap-Analysis
Innovation Performance
Quality Performance
Logistics Performance
Service Performance
Feature
Criteria
Performance Gap
Information Service
Payment Performance
Social Performance
Target Performance
Actual Performance
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c) Grading systems
Supplier Assessment
Supplier: ... always often rare
9-7 6-4 3-1
1. provides very good quality
2. adheres to delivery times
3. is doing reasonable price policy
4. respects shipping instructions
5. answers requests quickly
6. confirms orders promptly
7. answers to payment reminders
quickly
8. deals promptly with complaints
9. assists in emergencies
10. offers helpful sales calls
Source: Lasch (2017), p. 51
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1. Quantity Performance 5%
1.1 Minimum Delivery Quantity 25 % 10 11
1.2 Volume Flexibility 25 % 10 11
1.3 Volume Constancy 25 % 10 11
1.4 High Quantity 25 % 14 6
Weighted Part Point Value 11 9,75
Weighted Point Value 0,550 0,4875
2. Quality 25%
2.1 Experience of Supplier 30% 12 14
2.2 Performance Constancy 30% 14 8
2.3 Product Quality 30% 13 11
2.4 Qualification Level of Staff 10% 11 15
Weighted Part Point Value 12,8 11,4
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• Supplier Care:
o establishment of a fair relationship, development of trust
o to maintain or increase performance potential
• Supplier Education:
o measures to motivate supplier to a performance above average
o at low performance: reduction of supply volume, contractual sanctions
o at high performance: increase of supply volume, integration as strategic supplier
• Supplier Development
o joint optimisation of business processes
o common identification of problems, exchange of know-how
• Supplier Change
o dissatisfaction over longer period
o high switching costs
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Measures dependent on the results of the supplier assessment and of the buyer's
procurement-minded scope for action:
High
- Reduction of delivery ratio - Increase of delivery
quantity
Supplier Change
Supplier Change
- Communication with
departments in regard to a
Low
change of supplier
8. Sourcing-Strategies
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• Dual: two suppliers; division of the total order quantity into three parts
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- Disadvantages: high coordination effort due to the high amount of suppliers, high
amount of ordering processes and related high procurement costs, high assembly
complexity in the own company
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8.5 Technology
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• Internal: transfer of the value added by the supplier to the proximity of the customer
- Disadvantages: distance between buyer and user which leads to slowed down
decisions, conflict of interests between central procurement and decentral units
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- Advantages: direct communication between buyer and user, more effective solution of
problems through a better use of decentral know-how, faster decisions, more flexible
reaction to changing conditions
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Examples:
Demand with high value and high complexity (Lasch 2017, p. 14)
Demand with low value and low complexity (Lasch 2017, p. 14)
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Exercises
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2 Product Liability
3 Reputation
develops
strongly negative
4 Core
competences
endangered
5 New strong
competitor
6 Production site
burns down
7 Authorities
unclear (who is
entitled to
decide)
8 High increase in
energy cost
9 Board members
travel in the
same plane
10 Bankruptcy of an
important
supplier
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2 Product Liability
Case
3 Reputation
develops strongly
negative
4 Core competences
endangered
5 New strong
competitor
6 Production site
burns down
7 Authorities unclear
(who is entitled to
decide)
8 High increase in
energy cost
9 Board members
travel in the same
plane
10 Bankruptcy of an
important supplier
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12 Key personnel no
longer available
13 Currency changes
16 Significant changes
in demand
17 Demographic
Development
18 Client does not pay
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Learning objectives:
The individual subtasks mainly build on one another. They are therefore to be
worked out successively in groups of 3 to 4 students. The presentation of the
suggested solutions takes place at the end of the exercise.
Introduction
Since the foundation of the company, Auto AG has been producing all car series for
the European distribution locations in Germany. For this purpose, the company is
sometimes supplied by German suppliers with individual parts, which are assembled
in self-installation to modules. However, most of the primary products are delivered
in modules just in time from suppliers who have settled in the vicinity of Auto AG.
The selection and evaluation of the suppliers took place once prior to the contract
negotiations. Particular attention was paid to the innovative ability of suppliers.
Since no significant problems have arisen in connection with the suppliers since that
time, the supplier management is operated rather sporadically.
The supplier selection was based on the procurement strategy Dual Sourcing. Only
drive shafts are supplied solely by Wellen GmbH.
The analysis of the sales figures of recent years showed an increasing demand for
low-price models. In order to make the production more cost-effective and to pass
on cost savings to the customers, the management is thinking about a reduction of
the product range.
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Tasks
1.Identification of risks
1.1 What are the differences between these 2 groups? Does therefore result
difficulties in the applicability of the methods?
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Figure 1: Simplified
representation of a supply
chain
3.1 Assume that the supplier Wellen GmbH of the Auto AG has a delivery
disturbance. What are potential negative effects of a delivery
failure?
From the results of this analysis, the risks can be assessed according to
their importance for the company.
3.2 Enter the identified risks from task 2.1 into a risk map. Which
recommendations for action can you derive from the position of the
risks in the portfolio? How do you assess the overall risk situation of
Auto AG?
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4. Management of risks
Once the risks have been reported to the responsible decision-makers, they
must develop and implement appropriate risk management and control
strategies and measures.
4.1 Design a strategy for Auto AG to manage the risks! For this purpose,
create a catalog of measures in which for the individual risks
measures are put together with which these risks can be
• reduced,
cause-related measures
• avoided,
• diversified or
• transferred. effect-related measures
4.2 Briefly assess the presented measures! Consider also the impact of
the decisions on other business units!
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Exercise 3
A company has some problems with one of it's suppliers. Hence, the company would like to
change the supplier and select a new supplier. As a first step the company would like to do
an extensive supplier evaluation.
The procurement department has already submit some criteria, which should be used for
the supplier rating and the supplier selection.
After a first selection only the following three suppliers A, B and C should be assessed. The
table contains the relevant company data.
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