Xc25 Series

INSTALLATION AND SERVICE XC25
PROCEDURE
Service Literature Corp. 1253-L11
July 24, 2013 (Revised Dec. 11, 2014)
Dave Lennox Signature ® Collection XC25 Series Units

TABLE OF CONTENTS
I. OVERVIEW
Model Number Identification . . . . . . . . . . . . . . . . . . . . 2
Typical Serial Number Identification . . . . . . . . . . . . . . 2
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Unit Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Typical Unit Parts Arrangement . . . . . . . . . . . . . . . . . 5
Operating Service Valves . . . . . . . . . . . . . . . . . . . . . . . 7
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
II. INSTALLATION
IMPORTANT Unit Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
XC25 units have refrigerant piping requirements that are Removing and Installing Panels . . . . . . . . . . . . . . . . . 12
unique to this unit. Size and install the refrigerant piping New or Replacement Line Set . . . . . . . . . . . . . . . . . . 13
per table 2 (page 14) to ensure proper unit operation. Brazing Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Flushing the System . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Leak Testing the System . . . . . . . . . . . . . . . . . . . . . . . 21
Evacuating the System . . . . . . . . . . . . . . . . . . . . . . . . . 21
IMPORTANT: Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Before applying any power (main, solar or low voltage) to the Servicing Unit Delivered Void of Charge . . . . . . . . . . 29
outdoor unit, confirm the iComfort Wi-Fi® thermostat has Unit Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
software Version 2.1 or higher installed. (Reference the iComfort
Wi-Fi® thermostat manual.)
III. SYSTEM OPERATION AND SERVICE
This unit is an integral component of a system that requires an 7-Segment Alert and System Status Codes . . . . . . . 30
iComfort Wi-Fi® thermostat and iComfort™-enabled air handler Outdoor Control Push-Button Operation . . . . . . . . . . 37
or furnace. Configuring Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Reconfiguring Outdoor Control using iComfort Wi-Fi®
Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
iComfort Wi-Fi®
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
SunSource® Home Energy System . . . . . . . . . . . . . . 43
iComfort™-enabled Unit Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . 44
XC25
air handler or Factory Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . 47
furnace Unit Sequence of Operations . . . . . . . . . . . . . . . . . . . 49
Component Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
System Refrigerant . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
WARNING IMPORTANT
Improper installation, adjustment, alteration, service or The Clean Air Act of 1990 bans the intentional venting of
maintenance can cause personal injury, loss of life, or refrigerant (CFCs, HCFCs AND HFCs) as of July 1, 1992.
damage to property. Installation and service must be Approved methods of recovery, recycling or reclaiming
performed by a licensed professional installer (or must be followed. Fines and/or incarceration may be
equivalent) or a service agency. levied for noncompliance.
1 2013 Lennox Industries Inc.

I. OVERVIEW
Model Number identification

X C 25 −XXX − 230 -02
Refrigerant Type Minor Revision Number
X = R-410A
Voltage
Unit Type 230 = 208/230V-1ph-60hz
C = AIR CONDITIONER Nominal Cooling Capacity
024 = 2 tons
Series 036 = 3 tons
048 = 4 tons
060 = 5 tons
Typical Serial Number Identification

5 8 09 C 05716
Location Code
19 = Saltillo, Mexico
58 = Marshalltown, IA
5 (or 6) Digit Unique Number
Year Code Month Code
08 = 2008 A = January
09 = 2009 B = February
10 = 2010 C = March
Specifications
Unit Outdoor Fan
Model Number Sound Rating Number (dB)1 Factory Refrigerant
Charge2 Number of Blades Diameter - inches.
Maximum Minimum
XC25-024-230-01 70 59 13 lbs, 10 oz 5 26
Unit Outdoor Fan

Maximum Minimum
XC25-036-230-01 73 59 10 lbs, 12 oz 5 26
Unit Outdoor Fan

Maximum Minimum
XC25-048-230-01 74 66 14 lbs, 9 oz 5 26
Unit Outdoor Fan

Maximum Minimum
XC25-060-230-01 74 64 14 lbs, 8 oz 5 26
1 Tested according to AHRI Standard 270-2008 test conditions.
2 Factory refrigerant charge is sufficient for refrigerant line lengths up to 15 feet.
XC25
2
Electrical Data
208/230V-60 Hz-1 Ph
Unit Compressor Outdoor Fan (RPM varies with compressor RPM)
Maximum Rated Locked Full
Over- Minimum CFM RPM WATTS
Model Number Load Rotor Motor Load
current Circuity HP
Amps Amps Amps
Protection Ampacity2 (RLA) (LRA) MAX MIN MAX MIN MAX MIN (FLA)
(amps) 1
XC25-024-230-01 25 14.9 10.30 18.0 1/3 3020 1950 500 350 80 32 2.0
208/230V-60 Hz-1 Ph
current Circuity HP
Amps Amps Amps
(amps) 1
XC25-036-230-01 30 19.5 14.00 18.0 1/3 4100 1950 650 350 157 32 2.0
208/230V-60 Hz-1 Ph
Model Number Over- Minimum CFM RPM WATTS
Load Rotor Motor Load
current Circuity HP
Amps Amps Amps
(amps)1
XC25-048-230-01 50 32.9 24.70 29.0 1/3 4220 3020 675 500 185 82 2.0
208/230V-60 Hz-1 Ph
current Circuity HP
Amps Amps Amps
(amps) 1
XC25-060-230-01 50 34.1 25.70 29.0 1/3 4385 3020 700 500 212 82 2.0
1 HACR type circuit breaker or fuse.
2 Refer to National or Canadian Electrical Code manual to determine wire, fuse and disconnect size requirements.
XC25
3
Unit Dimensions -- Inches (mm)
UNIT SUPPORT
FEET
16-7/8 26-7/8
(429) (683)
8-3/4
(222)
3-3/4 (95)
30-3/4
3-1/8 4-5/8
(781)
(79) (117)
BASE WITH ELONGATED LEGS
IMPORTANT WARNING
This unit must be matched with an indoor coil as Electric Shock Hazard. Can cause injury or death. Unit
specified in Lennox Product Specification bulletin. must be grounded in accordance with national and local
Coils previously charged with HCFC-22 must be codes.
flushed. Line voltage is present at all components when unit is not
in operation on units with single‐pole contactors.
Disconnect all remote electric power supplies before
CAUTION opening access panel. Unit may have multiple power
supplies.
Physical contact with metal edges and corners while
applying excessive force or rapid motion can result in
personal injury. Be aware of, and use caution when WARNING
working nearby these areas during installation or while Electrical Hazard
servicing this equipment. High Voltage
Wait 5 Minutes
Electrical components may hold charge. Do
not remove this panel or service this area for
5 minutes after the power has been
removed.
XC25
4
Typical Unit Parts Arrangement
CONTROL PANEL FOR

XC25-024 AND -036
CONTACTOR-SPST
(25FLA/35RES)
GROUND LUGS
INVERTER REACTOR,
230V, 4KW
DC INVERTER
CONTROL
OUTDOOR
CONTROL
CONTROL PANEL FOR

XC25-048 AND -060
INVERTER NOISE FILTER FOR

6KW INVERTER (208/240V,
60HZ, CURRENT RANGE 30A
MAXIMUM, INDUCTANCE
4.3MH)
GROUND LUGS
CONTACTOR-SPST
INVERTER REACTOR,
(35FLA/40RES)
230V, 6KW
OUTDOOR CONTROL
DC INVERTER
CONTROL
Figure 1. Control Panel Components
XC25
5
Typical Plumbing Components
VARIABLE-CAPACITY
COMPRESSOR - HFC-410A,
3-PHASE
COMPRESSOR TOP CAP

SWITCH (THERMAL)
VAPOR VALVE
AND GAUGE
PORT
LIQUID VALVE AND

GAUGE PORT
LIQUID LINE SENSOR
LIQUID LINE BI-FLOW

FILTER DRIER CRANKCASE HEATER THERMOSTAT
(HFC-410A) (S40) OPENS AT 70ºF, CLOSES AT 50ºF
HIGH PRESSURE SWITCH - NORMALLY CLOSED. SWITCH OPENS

LOW PRESSURE SWITCH - NORMALLY OPEN, SWITCH CLOSES
WHEN SYSTEM PRESSURES REACH 590±15, AND CLOSES WHEN
WHEN SYSTEM PRESSURES GO ABOVE 90±5, AND OPENS
SYSTEM PRESSURES DROP BELOW 418±15 PSIG
WHEN SYSTEM PRESSURES DROP BELOW 40±5 PSIG
Figure 2. Plumbing (Component Locations and Specifications)
IMPORTANT CAUTION
This unit must be matched with an indoor coil as Physical contact with metal edges and corners while
specified in Lennox Product Specification bulletin. applying excessive force or rapid motion can result in
Coils previously charged with HCFC-22 must be personal injury. Be aware of, and use caution when
flushed. working nearby these areas during installation or while
servicing this equipment.
XC25
6
TORQUE REQUIREMENTS
WARNING When servicing or repairing HVAC components, ensure
Electric Shock Hazard. Can cause injury the fasteners are appropriately tightened. Table 1 lists
or death. Unit must be grounded in torque values for fasteners.
accordance with national and local
codes. Operating Service Valves
Line voltage is present at all components The liquid and vapor line service valves are used for re
when unit is not in operation on units with moving refrigerant, flushing, leak testing, evacuating,
single‐pole contactors. Disconnect all checking charge and charging.
remote electric power supplies before
opening access panel. Unit may have Each valve is equipped with a service port which has a fac
multiple power supplies. tory-installed valve stem. Figure 3 provides information on
how to access and operating both angle and ball service
valves.
General
These instructions are intended as a general guide and do
not supersede local codes in any way. Consult authorities
IMPORTANT
who have jurisdiction before installation. Only use hex wrenches of sufficient hardness (50Rc -
The XC25 is a high-efficiency residential split-system air Rockwell Harness Scale minimum). Fully insert the
conditioner, which features a variable-capacity scroll com wrench into the valve stem recess.
pressor and uses HFC-410A refrigerant. Units are Service valve stems are factory-torqued (from 9 ft-lbs for
available in 2, 3, 4 and 5-ton sizes. The series is designed small valves, to 25 ft-lbs for large valves) to prevent
for use with an expansion valve (approved for use with refrigerant loss during shipping and handling. Using a
HFC-410A) in the indoor unit only. hex wrench rated at less than 50Rc risks rounding or
USING MANIFOLD GAUGE SET breaking off the wrench, or stripping the valve stem
When checking the system charge, only use a manifold recess.
gauge set that features low loss anti-blow back fittings. See the Lennox Service and Application Notes #C-08-1
Manifold gauge set used with HFC-410A refrigerant sys for further details and information.
tems must be capable of handling higher system operating
pressures. The gauges should be rated for use with pres
sures of 0 - 800 psig on the high side and a low side of 30” WARNING
vacuum to 250 psig, with dampened speed to 500 psi.
The State of California has determined that this product
Gauge hoses must be rated for use at or up to 800 psig of
may contain or produce a chemical or chemicals, in very
pressure with a 4000 psig burst rating.
low doses, which may cause serious illness or death. It
Table 1. Torque Requirements may also cause cancer, birth defects, or reproductive
Parts Recommended Torque harm.
Service valve cap 8 ft.- lb. 11 NM
Sheet metal screws 16 in.- lb. 2 NM
IMPORTANT
Machine screws #10 28 in.- lb. 3 NM
To prevent stripping of the various caps used, the
Compressor bolts 90 in.- lb. 10 NM appropriately sized wrench should be used and fitted
Gauge port seal cap 8 ft.- lb. 11 NM snugly over the cap before tightening.
XC25
7
SERVICE VALVES ANGLE AND BALL
Operating Angle–Type Service Valve:
1. Remove stem cap with an appropriately sized wrench.
2. Use a service wrench with a hex-head extension (3/16” for liquid line valve sizes and 5/16” for vapor line valve sizes) to back
the stem out counterclockwise as far as it will go.
SERVICE PORT CAP
SERVICE PORT CORE

(VALVE STEM SHOWN
CLOSED) INSERT HEX
(VALVE STEM SHOWN OPEN) WRENCH HERE
INSERT HEX WRENCH HERE
TO INDOOR
UNIT
STEM CAP
TO OUTDOOR UNIT
ANGLE-TYPE SERVICE VALVE ANGLE-TYPE SERVICE VALVE
(BACK-SEATED OPENED) (FRONT-SEATED CLOSED)
When service valve is OPEN, the service port is When service valve is CLOSED, the service port is open
open to line set, indoor and outdoor unit. to the line set and indoor unit.
Operating Ball Type Service Valve: To Access Service Port:

A service port cap protects the service port core from contamination and
1. Remove stem cap with an appropriately sized wrench. serves as the primary leak seal.
2. Use an appropriately sized wrenched to open. To open valve,
rotate stem counterclockwise 90°. To close, rotate stem 1. Remove service port cap with an appropriately sized wrench.
clockwise 90°. 2. Connect gauge set to service port.
3. When testing is completed, replace service port cap and tighten as
follows:
TO INDOOR UNIT
D With torque wrench: Finger tighten and 1/6 TURN
torque cap per table 1.
D Without torque wrench: Finger tighten and 11 12 1
use an appropriately sized wrench to turn 10 2
TO OPEN ROTATE STEM
COUNTERCLOCKWISE 90°. BALL (SHOWN an additional 1/6 turn clockwise. 9 3
CLOSED) 8 4
VALVE 7 6 5
TO CLOSE ROTATE STEM
CLOCKWISE 90°.
STEM Reinstall Stem Cap:
Stem cap protects the valve stem from damage and serves as the
SERVICE PORT primary seal. Replace the stem cap and tighten as follows: 1/12 TURN
D With Torque Wrench: Finger tighten and then
SERVICE PORT
torque cap per table 1.
11 12 1
CORE
D Without Torque Wrench: Finger tighten and
SERVICE PORT
CAP use an appropriately sized wrench to turn an 10 2
additional 1/12 turn clockwise. 9 3
TO OUTDOOR STEM CAP 8 4
UNIT 7 6 5
NOTE - A label with specific torque requirements may be affixed to the stem cap. If the label is present, use the specified torque.
Figure 3. Angle and Ball-Type Service Valves
XC25
8
II. INSTALLATION
PLACING UNIT ON SLAB
Unit Placement When installing unit at grade level, the top of the slab
should be high enough above grade so that water from
higher ground will not collect around the unit. The slab
CAUTION should have a slope tolerance as described in figure 5, de
tail B.
In order to avoid injury, take proper precaution when lift NOTE - If necessary for stability, anchor unit to slab as de
ing heavy objects. scribed in figure 5, detail D.
See Unit Dimensions on page 4 for sizing mounting slab, ELEVATING THE UNIT
platforms or supports. Refer to figure 4 for mandatory Units are outfitted with elongated support feet as illustrated
installation clearance requirements. in figure 5, detail C.
If additional elevation is necessary, raise the unit by ex
POSITIONING CONSIDERATIONS tending the height of the unit support feet. Use a 2-inch
(50.8mm) Schedule 40 female threaded adapter to raise
Consider the following when positioning the unit:
the height of the unit.
D Some localities are adopting sound ordinances based The specified coupling will fit snugly into the recessed por
tion of the feet. Use additional 2-inch (50.8mm) Schedule
on the unit sound level registered from the adjacent
40 male threaded adaptors which can be threaded into the
property, not from the installation property. Install the female threaded adaptors to make additional adjustments
unit as far as possible from the property line. to the level of the unit.
D When possible, do not install the unit directly outside NOTE - Keep the height of extenders short enough to en
sure a sturdy installation. If it is necessary to extend the
a window. Glass has a very high level of sound trans
height further than what is stable, consider a different type
mission. For proper placement of unit in relation to a of field-fabricated framework that is sturdy enough for
window see figure 5, detail A. greater heights.
CLEARANCE ON ALL SIDES — INCHES (MILLIMETERS) MINIMUM CLEARANCE

ABOVE UNIT
6 (152)
ACCESS PANEL
NOTES:
CONTROL PANEL
ACCESS D CLEARANCE TO ONE OF THE THREE 48 (1219)
LOCATION SIDES MUST BE 36 INCHES (914MM).
30 (762) D CLEARANCE TO ONE OF THE
12 (305)
REMAINING TWO SIDES MAY BE 12
INCHES (305MM) AND THE FINAL
SIDE MAY BE 6 INCHES (152MM).
LINE SET
36 (914) CONNECTIONS
NOTE - Dimensions are not to scale.
MINIMUM CLEARANCE BETWEEN

TWO UNITS ACCESS PANEL
24 (610)
LINE SET
CONNECTIONS
REAR VIEW OF UNIT
Figure 4. Installation Clearances
XC25
9
STABILIZING UNIT ON UNEVEN SURFACES ROOF MOUNTING
IMPORTANT Locate the unit above a load-bearing wall or area of the roof
that can adequately support the unit. Consult local codes
Unit Stabilizer Bracket Use (field-provided): for rooftop applications.
Always use stabilizers when unit is raised above the
factory height. (Elevated units could become unstable in
gusty wind conditions.) NOTICE
Stabilizers may be used on factory height units when Roof Damage!
mounted on unstable an uneven surface. This system contains both refrigerant and oil. Some
rubber roofing material may absorb oil and cause the
1. Remove the louvered panel from each side to expose rubber to swell when it comes into contact with oil. The
the unit base. rubber will then bubble and could cause leaks. Protect
2. Install the brackets as illustrated in figure 5, detail D us the roof surface to avoid exposure to refrigerant and oil
ing conventional practices. during service and installation. Failure to follow this
3. Replace the panels after installation is complete. notice could result in damage to roof surface.
XC25
10
DETAIL A DETAIL B
INSTALL UNIT AWAY FROM WINDOWS INSTALL UNIT LEVEL OR, IF ON A SLOPE, MAINTAIN SLOPE
TOLERANCE OF 2 DEGREES (OR 2 INCHES PER 5 FEET [50 MM PER 1.5
M]) AWAY FROM BUILDING STRUCTURE.
BUILDING
STRUCTURE
MOUNTING
SLAB
TWO 90° ELBOWS INSTALLED IN LINE SET
REDUCES LINE SET VIBRATION. GROUND LEVEL
Slab Mounting at Ground Level

Outside Unit Placement
DETAIL C DETAIL D
Slab Side Mounting
#10 1/2” LONG SELF-DRILLING
SHEET METAL SCREWS
COIL
STABILIZING BRACKET (18 GAUGE

METAL — 2” WIDTH; HEIGHT AS BASE PAN
REQUIRED)
#10 1-1/4” LONG HEX HEAD

SCREW AND FLAT WASHER
CORNER POST
BASE
CONCRETE SLAB — USE TWO PLASTIC
ANCHORS (HOLE DRILL 1/4”)
WOOD OR PLASTIC SLAB — NO PLASTIC ANCHOR
(HOLE DRILL 1/8”)
MINIMUM ONE
LEG DETAIL PER SIDE
Deck Top Mounting
2” (50.8MM) SCH 40 STABILIZING BRACKET (18 GAUGE METAL
FEMALE THREADED — 2” (50.8MM) WIDTH; HEIGHT AS
ADAPTER REQUIRED); BEND TO FORM RIGHT ANGLE
2” (50.8MM) SCH 40 FOR EXTRA

MALE THREADED SAME FASTENERS AS
SLAB SIDE MOUNTING. STABILITY
ADAPTER
ONE BRACKET PER SIDE (MIN.); FOR EXTRA STABILITY, TWO

BRACKETS PER SIDE, 2” (50.8MM) FROM EACH CORNER.
USE ADDITIONAL 2” SCH 40 MALE THREADED ADAPT
ERS WHICH CAN BE THREADED INTO THE FEMALE Stabilizing Unit on Uneven Surfaces
THREADED ADAPTERS TO MAKE ADDITIONAL AD
JUSTMENTS TO THE LEVEL OF THE UNIT.
IMPORTANT - To help stabilize an outdoor unit, some installations may require strap
ping the unit to the pad using brackets and anchors commonly available in the
Elevated Slab Mounting using Feet marketplace.
Extenders
Figure 5. Placement and Slab Mounting

XC25
11
Removing and Installing Panels
ACCESS PANEL REMOVAL

PANELS
ACCESS AND LOUVERED
REMOVE AND INSTALL THE ACCESS PANEL
AS ILLUSTRATED.
REMOVE 4 SCREWS TO
WARNING REMOVE PANEL FOR
ACCESSING COMPRESSOR
To prevent personal injury, or damage to panels, unit or structure, be AND CONTROLS.
sure to observe the following: ALIGN PANEL WITH SCREW
HOLES. INSTALL SCREWS
While installing or servicing this unit, carefully stow all removed AND TIGHTEN.
panels out of the way, so that the panels will not cause injury to
personnel, nor cause damage to objects or structures nearby, nor will Detail A
the panels be subjected to damage (e.g., being bent or scratched).
While handling or stowing the panels, consider any weather
conditions, especially windy conditions, that may cause panels to be
blown around and battered.
LIP
IMPORTANT - Do not allow panels to hang on unit by top tab. Tab

is for alignment and not designed to support weight of panel.
PANEL SHOWN SLIGHTLY ROTATED TO ALLOW TOP TAB TO EXIT (OR ENTER) TOP SLOT FOR
REMOVING (OR INSTALLING) PANEL.
LOUVERED PANEL REMOVAL

Remove the louvered panels as follows: SCREW
HOLES
1. REMOVE TWO SCREWS, ALLOWING THE PANEL TO SWING OPEN SLIGHTLY.
2. HOLD THE PANEL FIRMLY THROUGHOUT THIS PROCEDURE ROTATE BOTTOM
CORNER OF PANEL AWAY FROM HINGED CORNER POST UNTIL LOWER THREE TABS
CLEAR THE SLOTS AS ILLUSTRATED IN DETAIL B.
3. MOVE PANEL DOWN UNTIL LIP OF UPPER TAB CLEARS THE TOP SLOT IN CORNER
POST AS ILLUSTRATED IN DETAIL A.
LOUVERED PANEL INSTALLATION Detail B

Position the panel almost parallel with the unit as illustrated in detail D with the screw side
as close to the unit as possible. Then, in a continuous motion:
1. SLIGHTLY ROTATE AND GUIDE THE LIP OF TOP TAB INWARD AS ILLUSTRATED IN DETAIL
A AND C; THEN UPWARD INTO THE TOP SLOT OF THE HINGE CORNER POST.
2. ROTATE PANEL TO VERTICAL TO FULLY ENGAGE ALL TABS.
3. HOLDING THE PANEL'S HINGED SIDE FIRMLY IN PLACE, CLOSE THE RIGHT-HAND SIDE
OF THE PANEL, ALIGNING THE SCREW HOLES.
4. WHEN PANEL IS CORRECTLY POSITIONED AND ALIGNED, INSERT THE SCREWS AND
TIGHTEN.
ROTATE IN THIS DIRECTION; THEN

DOWN TO REMOVE PANEL
ANGLE MAY BE TOO EXTREME HOLD DOOR FIRMLY ALONG

THE HINGED SIDE TO MAINTAIN
FULLY-ENGAGED TABS
PREFERRED ANGLE FOR INSTALLATION
Detail D
Detail C
MAINTAIN MINIMUM PANEL ANGLE (AS CLOSE TO PARALLEL
WITH THE UNIT AS POSSIBLE) WHILE INSTALLING PANEL.
Figure 6. Removing and Installing Panels
XC25
12
New or Replacement Line Set IMPORTANT !
If this unit is being matched with an approved line set
REFRIGERANT LINE SET or indoor unit coil that was previously charged with
mineral oil, or if it is being matched with a coil which
This section provides information on installation or replace was manufactured before January of 1999, the coil
ment of existing line set. If new or replacement line set is and line set must be flushed prior to installation.
not being installed then proceed to Brazing Connections on Take care to empty all existing traps. Polyol ester
(POE) oils are used in Lennox units charged with
page 16. HFC-410A refrigerant. Residual mineral oil can act as
an insulator, preventing proper heat transfer. It can
IMPORTANT also clog the expansion device and reduce system
performance and capacity.
Lennox highly recommends changing line set when Failure to properly flush the system per the XC25
converting the existing system from HCFC-22 to Installation and Service Procedures will void the
HFC-410A If that is not possible and the line set is the warranty.
proper size as referenced in table 2, use the procedure
outlined under Flushing the System on page 19. WARNING
If refrigerant lines are routed through a wall, seal and isolate Refrigerant can be harmful if it is inhaled.
Refrigerant must be used and recovered
the opening so vibration is not transmitted to the building. responsibly.
Pay close attention to line set isolation during installation of Failure to follow this warning may result in personal
injury or death.
any HVAC system. When properly isolated from building
structures (walls, ceilings, floors), the refrigerant lines will
not create unnecessary vibration and subsequent sounds. WARNING
See figure 7 for recommended installation practices. Also, Fire, Explosion and Personal Safety
consider the following when placing and installing a high- Hazard. Failure to follow this warning
could result in damage, personal inju
efficiency outdoor unit. ry or death.
Never use oxygen to pressurize or
Liquid lines that meter the refrigerant, such as RFC1 liquid purge refrigeration lines. Oxygen,
lines, must not be used in this application. Existing line set when exposed to a spark or open
flame, can cause fire and/or an ex
of proper size may be reused. If system was previously plosion, that could result in property
charged with HCFC-22 refrigerant, then existing line set damage, personal injury or death.
must be flushed (see Flushing the System on page 19).
WARNING
IMPORTANT When using a high pressure gas such
as nitrogen to pressurize a
refrigeration or air conditioning
Mineral oils are not compatible with HFC-410A. If oil system, use a regulator that can
must be added, it must be a Polyol ester oil. control the pressure down to 1 or 2
psig (6.9 to 13.8 kPa).
Recommended POE oils are Mobil EAL ARCTIC 22 CC or
IMPORTANT !
ICI EMKARATEt RL32CF.
Some scroll compressors have an internal vacuum
protector that will unload scrolls when suction pres
sure goes below 20 psig. A hissing sound will be
WARNING heard when the compressor is running unloaded.
Protector will reset when low pressure in system is
Danger of fire. Bleeding the refrigerant raised above 40 psig. DO NOT REPLACE COMPRES
SOR.
charge from only the high side may
result in the low side shell and suction The XC25 is a variable-capacity cooling system utilizing
tubing being pressurized. Application variable-speed compressor technology. With the variable-
of a brazing torch while pressurized speed compressor and variable pumping capacity,
may result in ignition of the refrigerant
additional consideration must be given to refrigerant piping
and oil mixture - check the high and
sizing and application. The following guidelines are to be
low pressures before unbrazing.
used exclusively for the XC25 systems.
XC25
13
COOLING SYSTEM (HFC410A) stalled. No additional components required. Vertical
D Total equivalent length equals 180 feet (all piping and vapor riser must be sized to the vapor riser listed in
fittings included). table 3 on systems with line sets longer than 51 feet.
Use tables 3 and 4 to determine the correct liquid and
NOTE - This is a general guide. Lengths may be more or
vapor line sizes.
less, depending on remaining system design factors.
D Maximum linear (actual) length = 150 feet. D Line set lengths over 150 linear feet: Not recom
D Maximum linear liquid lift = 60 feet. mended.
NOTE - Maximum lifts are dependent on total length, num D Additional oil is not required for systems with line
ber of elbows, and other factors that contribute to total lengths up to 150 feet.
pressure drop. NOTE - Recommended POE oils are Mobil EAL ARCTIC
D Maximum linear length of vapor riser = 60 feet. 22 CC or ICI EMKARATEt RL32CF.
D Size vertical vapor riser per table 3.
D Line set lengths up to 50 linear feet: Use rated line SUCTION TRAPS
sizes listed in table 2. In systems with the outdoor unit 5 to 60 feet above the in
D Line set lengths between 51 and 150 linear feet: door unit, one trap must be installed at the bottom of the
Crankcase heater and nonbleed port TXV factory-in suction riser.
Table 2. Standard Refrigerant Line Set — Up to 50 Linear Feet
Inches (mm)
Model Number (-xx*) Valve Size Connections Recommended Line Sets
L15 Line Set
Model Number (-xx*) Liquid Line Suction Line Line Set Length Catalog Number
Model
XC25-024-230-XX L15-65-30 30 feet (9.1 m) 89J60
XC25-036-230-XX 3/8” (10 mm) 7/8” (22 mm) L15-65-40 40 feet (12.2 m) 89J61
XC25-048-230-XX L15-65-50 50 feet (15.2 m) 89J62
XC25-060-230-XX 3/8” (10 mm) 1-1/8” (29 mm) ** Field-fabricated
* Applicable to all minor revision numbers unless otherwise specified.
** Some applications may require a field-provided 1-1/8” to 7/8” adapter.
Table 3. XC25 Piping Guidelines

Maximum Preferred Vapor Line
Maximum Total Maximum Linear Maximum Vapor Required Vapor
Model Linear Liquid Sizes for Horizontal
Equivalent Length (ft) (actual) Length (ft) Riser (ft) Riser Size
Lift (ft) Runs
024 180 150 60 60 7/8” 5/8”
036 180 150 60 60 7/8” 3/4”
048 180 150 60 60 7/8” 7/8”
060 180 150 60 60 7/8” 7/8”
Table 4. Liquid Line Diameter Selection Table

Total Linear Length (feet)
Unit Line Size
25 50 75 100 125 150
5/16” 25 50 55 48 40 33
Max. Elevation
024
3/8” 25 50 60 60 60 60
3/8” 25 50 60 56 51 45
036
(ft)
1/2” 25 50 60 60 60 60
3/8” 25 50 50 41 31 22
048
1/2” 25 50 60 60 60 60
3/8” 25 50 36 22 8 NR
060
1/2” 25 50 60 60 60 59
Note Shaded rows indicate rated liquid line size.
1. Find your unit on the left side of the table.
2. Start with the rated liquid line size (shaded row) for the outdoor unit.
3. Select the actual total linear length of your system shown at the top of the table.
4. The elevation listed in the table is the maximum allowed for the liquid line listed.
5. Consider the larger liquid line size shown in the table if the elevation does not meet your requirements.
XC25
14
LINE SET INSTALLATION
IMPORTANT - Refrigerant lines must not contact structure.
REFRIGERANT LINE SET — INSTALLING

VERTICAL RUNS (NEW CONSTRUCTION SHOWN)
LINE SET ISOLATION — THE FOLLOWING ILLUSTRATIONS ARE EXAM NOTE - INSULATE LIQUID LINE WHEN IT IS ROUTED THROUGH AREAS
PLES OF PROPER REFRIGERANT LINE SET ISOLATION: WHERE THE SURROUNDING AMBIENT TEMPERATURE COULD BECOME
HIGHER THAN THE TEMPERATURE OF THE LIQUID LINE OR WHEN
PRESSURE DROP IS EQUAL TO OR GREATER THAN 20 PSIG.
REFRIGERANT LINE SET — TRANSITION
FROM VERTICAL TO HORIZONTAL
IMPORTANT - Refrigerant lines must not contact
ANCHORED HEAVY NYLON
WIRE TIE OR AUTOMOTIVE AUTOMOTIVE wall
MUFFLER‐TYPE HANGER MUFFLER‐TYPE HANGER
OUTSIDE WALL LIQUID LINE
VAPOR LINE
WALL WIRE TIE

STUD
INSIDE WALL
STRAP
STRAP LIQUID LINE TO WOOD BLOCK
NON-CORROSIVE
VAPOR LINE BETWEEN
METAL SLEEVE
STUDS
WIRE TIE
LIQUID LINE
NON-CORROSIVE
METAL SLEEVE WOOD BLOCK
VAPOR LINE - WRAPPED WIRE TIE
IN ARMAFLEX
STRAP
REFRIGERANT LINE SET — INSTALLING

HORIZONTAL RUNS SLEEVE
TO HANG LINE SET FROM JOIST OR RAFTER, USE EITHER METAL
STRAPPING MATERIAL OR ANCHORED HEAVY NYLON WIRE TIES.
WIRE TIE (AROUND

VAPOR LINE ONLY) VAPOR LINE WRAPPED
WITH ARMAFLEX
8 FEET (2.43 METERS)
OUTSIDE
STRAPPING WALL
MATERIAL (AROUND LIQUID
VAPOR LINE ONLY) LINE
FLOOR JOIST OR
ROOF RAFTER
TAPE OR
WIRE TIE
8 FEET (2.43 METERS)

PVC CAULK
PIPE
NON-CORROSIVE
METAL SLEEVE FIBERGLASS
INSULATION
TAPE OR STRAP THE VAPOR LINE TO THE

WIRE TIE JOIST OR RAFTER AT 8 FEET (2.43
METERS) INTERVALS THEN STRAP NOTE - SIMILAR INSTALLATION PRACTICES SHOULD BE USED IF
THE LIQUID LINE TO THE VAPOR LINE. LINE SET IS TO BE INSTALLED ON EXTERIOR OF OUTSIDE WALL.
FLOOR JOIST OR WARNING - Polyol ester (POE) oils used with

ROOF RAFTER HFC-410A refrigerant absorb moisture very quickly.
It is very important that the refrigerant system be kept
closed as much as possible. DO NOT remove line set
caps or service valve stub caps until you are ready to
make connections.
Figure 7. Line Set Installation

XC25
15
Brazing Connections
Use the procedures outlined in figures 8 and 9 for brazing
IMPORTANT
line set connections to service valves. Allow braze joint to cool before removing the wet rag
from the service valve. Temperatures above 250ºF can
WARNING damage valve seals.
Danger of fire. Bleeding the refrigerant

charge from only the high side may result
WARNING
in pressurization of the low side shell and Fire, Explosion and Personal Safety
suction tubing. Application of a brazing Hazard.
torch to a pressurized system may result Failure to follow this warning could re
in ignition of the refrigerant and oil mixture sult in damage, personal injury or death.
- Check the high and low pressures Never use oxygen to pressurize or
before applying heat. purge refrigeration lines. Oxygen, when
exposed to a spark or open flame, can
CAUTION cause a fire and/or an explosion, that
could result in property damage, per
Brazing alloys and flux contain materials which are sonal injury or death.
hazardous to your health.
Avoid breathing vapors or fumes from brazing
operations. Perform operations only in well-ventilated
areas.
Wear gloves and protective goggles or face shield to
protect against burns.
Wash hands with soap and water after handling brazing
alloys and flux.
XC25
16
1
PIPING PANEL REMOVAL AND LINE SET
PREPARATION
Remove piping panel for easier access to service valves. Cut ends
2 CAP AND CORE REMOVAL
Remove service cap and core from both the suction and liquid line
service ports.
of the refrigerant lines square (free from nicks or dents) and debur SERVICE PORT CAP
the ends. The pipe must remain round. Do not crimp end of the line.
SERVICE PORT
CORE
CUT AND DEBUR
LINE SET SIZE MATCHES

SERVICE VALVE CONNECTION
SERVICE VALVE
CONNECTION
COPPER TUBE
STUB
REDUCER
LIQUID LINE SERVICE VALVE

LINE SET SIZE IS SMALLER
THAN CONNECTION
REFRIGERANT LINE
SERVICE PORT
CORE
SERVICE
PORT CAP
SUCTION LINE SERVICE

VALVE
DO NOT CRIMP SERVICE
VALVE CONNECTOR WHEN
PIPE IS SMALLER THAN
CONNECTION
3 ATTACH THE MANIFOLD GAUGE SET FOR BRAZING

LIQUID AND SUCTION LINE SERVICE VALVES
A. Connect gauge set low pressure side to liquid line
service valve (service port).
B. Connect gauge set center port to bottle of nitrogen
with regulator.
LOW HIGH
C. With valve core removed from the suction line service
port, nitrogen flow will have an exit point.
ATTACH
GAUGES
SUCTION SERVICE PORT MUST BE OPEN AND

SERVICE PORT CORE REMOVED TO ALLOW B
EXIT POINT FOR NITROGEN FLOW C
SUCTION LINE
SERVICE VALVE
SUCTION LINE
INDOOR OUTDOOR
UNIT UNIT
NITROGEN
LIQUID LINE
LIQUID LINE SERVICE
VALVE
A
Figure 8. Brazing Procedures
XC25
17
WRAP SERVICE VALVES
4 To help protect service valve seals during brazing, wrap water-saturated cloths around service valve bodies and copper tube
stubs. Use additional water-saturated cloths underneath the valve body to protect the base paint.
5
FLOW NITROGEN
Flow regulated nitrogen (at 1 to 2 psig) through the WARNING
refrigeration gauge set into the valve stem port connection 1. FIRE, PERSONAL INJURY, OR PROPERTY
on the liquid service valve and out of the suction / vapor DAMAGE will result if you do not wrap a water-
valve stem port. See steps 3A, 3B and 3C on previous page saturated cloth around both liquid and suction line
and below for manifold gauge setup. service valve bodies and copper tube stub while
6
brazing in the line set! The braze, when complete,
BRAZE LINE SET must be quenched with water to absorb any
Cloths must remain water-saturated throughout the residual heat.
brazing and cool-down process. 2. Do not open service valves until refrigerant lines
and indoor coil have been leak-tested and
A. Braze liquid line to liquid line service valve. evacuated. Refer to procedures provided in this
B. Braze suction / vapor line to suction / vapor supplement.
service valve.
WHEN BRAZING LINE SET TO
IMPORTANT ! SERVICE VALVES, POINT FLAME
AWAY FROM SERVICE VALVE.
Use silver alloy brazing rods with 5%
minimum silver alloy for copper-to-copper
brazing and 45% alloy for copper-to-brass 6B
or copper-to-steel brazing.
SUCTION / VAPOR LINE

SUCTION / VAPOR SERVICE PORT
MUST BE OPEN AND SERVICE PORT
CORE REMOVED TO ALLOW EXIT
POINT FOR NITROGEN FLOW
WATER-SATURATED CLOTHS
IMPORTANT !
Allow braze joint to cool. Apply additional
water-saturated cloths to help cool brazed
joints. Do not remove water-saturated cloths
until piping has cooled. Temperatures above
250ºF will damage valve seals.
6A
LIQUID LINE
WATER-SATURATED
CLOTHS
7 PREPARATION FOR NEXT STEP

After all connections have been brazed, disconnect manifold gauge set from service ports. Apply additional water-saturated
cloths to both services valves to cool piping. Once piping is cool, remove all water-saturated cloths. Refer to the unit installation
instructions for the next step in preparing the unit.
Figure 9. Brazing Procedures (Continued)
XC25
18
Flushing the System
LINE SET AND INDOOR COIL (1 OF 2) TYPICAL EXISTING EXPANSION VALVE

1B REMOVAL PROCEDURE (UNCASED COIL
SHOWN)
TWO PIECE PATCH PLATE
STUB END
LIQUID LINE CHECK
TYPICAL EXISTING FIXED ORIFICE (UNCASED COIL ONLY)
1A
ORIFICE EXPANSION
REMOVAL PROCEDURE (UNCASED COIL DISTRIBUTOR
HOUSING VALVE
SHOWN) TUBES TEFLON®
RING
DISTRIBUTOR TUBES
LIQUID LINE ORIFICE HOUSING
TEFLON® RING TEFLON®

RING SENSING
FIXED ORIFICE LINE
BRASS NUT OR DISTRIBUTOR EQUALIZER

ASSEMBLY LINE
DISTRIBUTOR LIQUID LINE

ASSEMBLY ASSEMBLY WITH
REMOVE AND DISCARD BRASS NUT
WHITE TEFLON® SEAL
(IF PRESENT) LIQUID LINE ASSEMBLY
(INCLUDES STRAINER)
MALE EQUALIZER
LINE FITTING VAPOR
LINE LIQUID
SENSING BULB LINE
A. ON FULLY CASED COILS, REMOVE THE COIL ACCESS AND PLUMBING
PANELS.
B. REMOVE ANY SHIPPING CLAMPS HOLDING THE LIQUID LINE AND DIS A. ON FULLY CASED COILS, REMOVE THE COIL ACCESS AND PLUMBING
TRIBUTOR ASSEMBLY. PANELS.
C. USING TWO WRENCHES, DISCONNECT LIQUID LINE FROM LIQUID LINE B. REMOVE ANY SHIPPING CLAMPS HOLDING THE LIQUID LINE AND DIS
ORIFICE HOUSING. TAKE CARE NOT TO TWIST OR DAMAGE DISTRIBU TRIBUTOR ASSEMBLY.
TOR TUBES DURING THIS PROCESS. C. DISCONNECT THE EQUALIZER LINE FROM THE CHECK EXPANSION
D. REMOVE AND DISCARD FIXED ORIFICE, VALVE STEM ASSEMBLY (IF VALVE EQUALIZER LINE FITTING ON THE VAPOR LINE.
PRESENT) AND TEFLON® WASHER AS ILLUSTRATED ABOVE. D. REMOVE THE VAPOR LINE SENSING BULB.
E. USE A FIELD-PROVIDED FITTING TO TEMPORARILY RECONNECT THE E. DISCONNECT THE LIQUID LINE FROM THE CHECK EXPANSION VALVE
LIQUID LINE TO THE INDOOR UNIT'S LIQUID LINE ORIFICE HOUSING. AT THE LIQUID LINE ASSEMBLY.
F. DISCONNECT THE CHECK EXPANSION VALVE FROM THE LIQUID LINE
ORIFICE HOUSING. DO NOT TO TWIST OR DAMAGE DISTRIBUTOR
2 CONNECT GAUGES AND EQUIPMENT FOR

FLUSHING PROCEDURE
INVERTED HCFC-22
CYLINDER CONTAINS
GAUGE
MANIFOLD
G.
H.
TUBES DURING THIS PROCESS.
REMOVE AND DISCARD CHECK EXPANSION VALVE AND THE TWO TEF
LON® RINGS.
USE A FIELD-PROVIDED FITTING TO TEMPORARILY RECONNECT THE
CLEAN HCFC-22 TO BE LIQUID LINE TO THE INDOOR UNIT'S LIQUID LINE ORIFICE HOUSING.
3
USED FOR FLUSHING.
A HIGH
FLUSHING LINE SET
1 LOW
VAPOR LINE NEW

OUTDOOR
CAUTION -This procedure should not be performed on systems
SERVICE VALVE
UNIT which contain contaminants (Example, compressor burn out).
OPENED CLOSED THE LINE SET AND INDOOR UNIT COIL MUST BE FLUSHED WITH AT
EXISTING LEAST THE SAME AMOUNT OF CLEAN REFRIGERANT THAT PRE
INDOOR
VIOUSLY CHARGED THE SYSTEM. CHECK THE CHARGE IN THE
UNIT B B
FLUSHING CYLINDER BEFORE PROCEEDING.
LIQUID LINE SERVICE A. SET THE RECOVERY MACHINE FOR LIQUID RECOVERY AND
VALVE START THE RECOVERY MACHINE. OPEN THE GAUGE SET
RECOVERY VALVES TO ALLOW THE RECOVERY MACHINE TO PULL A VACU
CYLINDER TANK UM ON THE EXISTING SYSTEM LINE SET AND INDOOR UNIT COIL.
RETURN
B. INVERT THE CYLINDER OF CLEAN HCFC-22 AND OPEN ITS VALVE
C
VAPOR
LIQUID
TO ALLOW LIQUID REFRIGERANT TO FLOW INTO THE SYSTEM

INLET
D THROUGH THE VAPOR LINE VALVE. ALLOW THE REFRIGERANT
TO PASS FROM THE CYLINDER AND THROUGH THE LINE SET
DISCHARGE
AND THE INDOOR UNIT COIL BEFORE IT ENTERS THE RECOVERY
RECOVERY MACHINE MACHINE.
C. AFTER ALL OF THE LIQUID REFRIGERANT HAS BEEN RECOV
A. INVERTED HCFC-22 CYLINDER WITH CLEAN REFRIGERANT TO THE ERED, SWITCH THE RECOVERY MACHINE TO VAPOR RECOVERY
VAPOR SERVICE VALVE. SO THAT ALL OF THE HCFC-22 VAPOR IS RECOVERED. ALLOW
B. HCFC-22 GAUGE SET (LOW SIDE) TO THE LIQUID LINE VALVE. THE RECOVERY MACHINE TO PULL SYSTEM DOWN TO 0.
C. HCFC-22 GAUGE SET CENTER PORT TO INLET ON THE RECOVERY D. CLOSE THE VALVE ON THE INVERTED HCFC-22 DRUM AND THE
MACHINE WITH AN EMPTY RECOVERY TANK TO THE GAUGE SET. GAUGE SET VALVES. PUMP THE REMAINING REFRIGERANT OUT
D. CONNECT RECOVERY TANK TO RECOVERY MACHINES PER MACHINE OF THE RECOVERY MACHINE AND TURN OFF THE MACHINE.
INSTRUCTIONS.
XC25
19
FLUSHING LINE SET AND INDOOR COIL (2 OF 2)
4 TYPICAL NEW CHECK EXPANSION VALVE INSTALLATION PROCEDURE

THIS OUTDOOR UNIT IS DESIGNED FOR USE IN SYSTEMS THAT USE A CHECK EXPANSION VALVE METERING DEVICE. SEE LENNOX XC25
PRODUCT SPECIFICATIONS FOR APPROVED EXPANSION VALVE KIT MATCH-UPS AND APPLICATION INFORMATION.
THE EXPANSION VALVE UNIT CAN BE INSTALLED INTERNAL OR
EXTERNAL TO THE INDOOR COIL. IN APPLICATIONS WHERE AN 1/2 TURN
TWO PIECE
UNCASED COIL IS BEING INSTALLED IN A FIELD-PROVIDED
PLENUM, INSTALL THE CHECK EXPANSION VALVE IN A MANNER 11 12 1
PATCH PLATE (Uncased Coil Shown) THAT WILL PROVIDE ACCESS FOR FIELD SERVICING OF THE 10 2
(UNCASED EXPANSION VALVE. REFER TO BELOW ILLUSTRATION FOR
COIL ONLY) LIQUID LINE STUB REFERENCE DURING INSTALLATION OF EXPANSION VALVE 9 3
END
ORIFICE
HOUSING EXPANSION UNIT.
8 4
DISTRIBUTOR
TUBES
VALVE 7 6 5
TEFLON®
RING
A. REMOVE THE FIELD-PROVIDED FITTING THAT TEMPORARILY RECON

NECTED THE LIQUID LINE TO THE INDOOR UNIT'S DISTRIBUTOR AS
TEFLON® SEMBLY.
SENSING
RING B. INSTALL ONE OF THE PROVIDED TEFLON® RINGS AROUND THE
LINE
STUBBED END OF THE EXPANSION VALVE AND LIGHTLY LUBRICATE
THE CONNECTOR THREADS AND EXPOSE SURFACE OF THE TEFLON®
DISTRIBUTOR EQUALIZER RING WITH REFRIGERANT OIL.
ASSEMBLY LINE C. ATTACH THE STUBBED END OF THE EXPANSION VALVE TO THE LIQUID
LINE ORIFICE HOUSING. FINGER TIGHTEN AND USE AN APPROPRIATELY
SIZED WRENCH TO TURN AN ADDITIONAL 1/2 TURN CLOCKWISE AS IL
LIQUID LINE LUSTRATED IN THE FIGURE ABOVE, OR 20 FT-LB.
ASSEMBLY WITH D. PLACE THE REMAINING TEFLON® WASHER AROUND THE OTHER END
BRASS NUT OF THE EXPANSION VALVE. LIGHTLY LUBRICATE CONNECTOR
THREADS AND EXPOSE SURFACE OF THE TEFLON® RING WITH RE
FRIGERANT OIL.
MALE EQUALIZER LINE E. ATTACH THE LIQUID LINE ASSEMBLY TO THE EXPANSION VALVE. FIN
VAPOR GER TIGHTEN AND USE AN APPROPRIATELY SIZED WRENCH TO TURN
FITTING (SEE LINE
EQUALIZER LINE AN ADDITIONAL 1/2 TURN CLOCKWISE AS ILLUSTRATED IN THE FIGURE
INSTALLATION FOR ABOVE OR 20 FT-LB.
FURTHER DETAILS) LIQUID LINE
9 O'CLOCK TO
3 O'CLOCK
SENSING BULB INSULATION IS REQUIRED
IF MOUNTED EXTERNAL TO THE COIL ON LINES SMALLER THAN
CASING. SEE SENSING BULB 12 7/8”, MOUNT SENSING
INSTALLATION FOR BULB POSITIONING. BULB BULB BULB BETWEEN THE 9
AND 3 O'CLOCK
POSITIONS.
SENSING BULB INSTALLATION

VAPOR LINE
A. ATTACH THE VAPOR LINE SENSING BULB IN THE PROPER VAPOR LINE
ORIENTATION AS ILLUSTRATED TO THE RIGHT USING THE ON 7/8” AND LARGER LINES,
CLAMP AND SCREWS PROVIDED. MOUNT SENSING BULB AT
EITHER THE 4 OR 8 O'CLOCK
NOTE - CONFIRM PROPER THERMAL CONTACT BETWEEN
POSITION. NEVER MOUNT
VAPOR LINE AND CHECK EXPANSION BULB BEFORE INSU
12 THE SENSING BULB ON
LATING THE SENSING BULB ONCE INSTALLED. BOTTOM OF LINE.
B. CONNECT THE EQUALIZER LINE 1/8 TURN
BULB BULB
FROM THE EXPANSION VALVE TO
11 12 1
THE EQUALIZER VAPOR PORT ON
THE VAPOR LINE. FINGER
TIGHTEN THE FLARE NUT PLUS
1/8 TURN (7 FT-LBS) AS ILLUS
10 2 NOTE - NEVER MOUNT THE SENSING BULB ON
BOTTOM OF LINE.
TRATED BELOW. 9 3
8 4
7 5 FLARE SEAL CAP FLARE NUT
6
OR COPPER FLARE
EQUALIZER LINE INSTALLATION SEAL BONNET
REMOVE AND DISCARD EITHER THE FLARE SEAL CAP OR FLARE

NUT WITH COPPER FLARE SEAL BONNET FROM THE EQUALIZER
LINE PORT ON THE VAPOR LINE AS ILLUSTRATED IN THE FIGURE MALE BRASS EQUALIZER
TO THE RIGHT. LINE FITTING
VAPOR LINE
XC25
20
INSTALLING ISOLATION GROMMETS
Locate the isolation grommets (provided). Slide grommets IMPORTANT
onto vapor and liquid lines. Insert grommets into piping
If this unit is being matched with an approved line set
panel to isolate refrigerant lines from sheet metal edges.
or indoor unit coil which was previously charged with
mineral oil, or if it is being matched with a coil which was
manufactured before January of 1999, the coil and line
PIPING PANEL set must be flushed prior to installation. Take care to
SUCTION LINE empty all existing traps. Polyol ester (POE) oils are
used in Lennox units charged with HFC-410A
refrigerant. Residual mineral oil can act as an insulator,
preventing proper heat transfer. It can also clog the
expansion device, and reduce the system
performance and capacity.
Failure to properly flush the system per the instructions
LIQUID LINE below will void the warranty.
TWO ISOLATION GROMMETS ARE

PROVIDED FOR THE LIQUID AND
SUCTION LINE PIPE PANEL PASS
Leak Testing the System
THROUGH.
REAR VIEW OF UNIT EXTERIOR

IMPORTANT
Leak detector must be capable of sensing HFC
Figure 10. Isolation Grommets refrigerant.
IMPORTANT
The Environmental Protection Agency (EPA) prohibits
WARNING
the intentional venting of HFC refrigerants during Refrigerant can be harmful if it is inhaled. Refrigerant
maintenance, service, repair and disposal of appliance. must be used and recovered responsibly.
Approved methods of recovery, recycling or reclaiming Failure to follow this warning may result in personal injury
must be followed. or death.
XC25
21
LEAK TEST LINE SET AND INDOOR COIL
NOTE - NORMALLY, THE HIGH PRESSURE HOSE IS CONNECTED TO THE LIQUID LINE
PORT. HOWEVER, CONNECTING IT TO THE VAPOR PORT BETTER PROTECTS THE
MANIFOLD GAUGE SET FROM HIGH PRESSURE DAMAGE.
LOW HIGH
MANIFOLD GAUGE SET
1 CONNECT GAUGE SET

A.
B.
CONNECT AN HFC-410A MANIFOLD GAUGE SET HIGH PRESSURE
HOSE TO THE VAPOR VALVE SERVICE PORT.
WITH BOTH MANIFOLD VALVES CLOSED, CONNECT THE CYLINDER OUTDOOR UNIT
OF HFC-410A REFRIGERANT TO THE CENTER PORT OF THE
MANIFOLD GAUGE SET.
NOTE - LATER IN THE PROCEDURE,

THE HFC-410A CONTAINER WILL BE
REPLACED BY THE NITROGEN
B A
CONTAINER.
TO VAPOR
SERVICE VALVE
NITROGEN
2 TEST FOR LEAKS HFC-410A

AFTER THE LINE SET HAS BEEN CONNECTED TO THE INDOOR AND OUTDOOR UNITS, CHECK THE LINE SET CON
NECTIONS AND INDOOR UNIT FOR LEAKS. USE THE FOLLOWING PROCEDURE TO TEST FOR LEAKS:
A. WITH BOTH MANIFOLD VALVES CLOSED, CONNECT THE CYLINDER OF HFC-410A REFRIGERANT TO THE CENTER PORT OF THE
MANIFOLD GAUGE SET. OPEN THE VALVE ON THE HFC-410A CYLINDER (VAPOR ONLY).
B. OPEN THE HIGH PRESSURE SIDE OF THE MANIFOLD TO ALLOW HFC-410A INTO THE LINE SET AND INDOOR UNIT. WEIGH IN A TRACE
AMOUNT OF HFC-410A [A TRACE AMOUNT IS A MAXIMUM OF TWO OUNCES (57 G) REFRIGERANT OR THREE POUNDS (31 KPA) PRES
SURE]. CLOSE THE VALVE ON THE HFC-410A CYLINDER AND THE VALVE ON THE HIGH PRESSURE SIDE OF THE MANIFOLD GAUGE
SET. DISCONNECT THE HFC-410A CYLINDER.
C. CONNECT A CYLINDER OF DRY NITROGEN WITH A PRESSURE REGULATING VALVE TO THE CENTER PORT OF THE MANIFOLD
GAUGE SET.
D. ADJUST DRY NITROGEN PRESSURE TO 150 PSIG (1034 KPA). OPEN THE VALVE ON THE HIGH SIDE OF THE MANIFOLD GAUGE SET IN
ORDER TO PRESSURIZE THE LINE SET AND THE INDOOR UNIT.
E. AFTER A FEW MINUTES, OPEN ONE OF THE SERVICE VALVE PORTS AND VERIFY THAT THE REFRIGERANT ADDED TO THE SYSTEM
EARLIER IS MEASURABLE WITH A LEAK DETECTOR.
F. AFTER LEAK TESTING, DISCONNECT GAUGES FROM SERVICE PORTS.
Figure 11. System Leak Test
XC25
22
Evacuating the System
LINE SET AND INDOOR COIL
MANIFOLD
GAUGE SET
1 CONNECT GAUGE SET

NOTE - REMOVE CORES FROM SERVICE VALVES (IF
NOT ALREADY DONE).
LOW HIGH
A. CONNECT LOW SIDE OF MANIFOLD

GAUGE SET WITH 1/4 SAE IN-LINE TEE TO
VAPOR LINE SERVICE VALVE.
B. CONNECT HIGH SIDE OF MANIFOLD A34000 1/4 SAE TEE WITH
GAUGE SET TO LIQUID LINE SERVICE SWIVEL COUPLER
VALVE. A
C. CONNECT MICRON GAUGE TO AN 500
AVAILABLE CONNECTOR ON THE 1/4 SAE
IN-LINE TEE.
MICRON
D. CONNECT THE VACUUM PUMP (WITH OUTDOOR
UNIT C GAUGE
VACUUM GAUGE) TO THE CENTER PORT
OF THE MANIFOLD GAUGE SET. THE TO VAPOR
CENTER PORT LINE IS USED LATER FOR SERVICE VALVE
BOTH THE AND NITROGEN
CONTAINERS.
HFC-410A
B
TO LIQUID LINE
SERVICE VALVE
VACUUM PUMP
D
NITROGEN RECOMMEND
MINIMUM 3/8” HOSE
2 EVACUATE THE SYSTEM

A.
B.
OPEN BOTH MANIFOLD VALVES AND START THE VACUUM PUMP.
EVACUATE THE LINE SET AND INDOOR UNIT TO AN ABSOLUTE PRESSURE OF 23,000 MICRONS (29.01 INCHES OF MERCURY).
NOTE - DURING THE EARLY STAGES OF EVACUATION, IT IS DESIRABLE TO CLOSE THE MANIFOLD GAUGE VALVE AT LEAST ONCE. A
RAPID RISE IN PRESSURE INDICATES A RELATIVELY LARGE LEAK. IF THIS OCCURS, REPEAT THE LEAK TESTING PROCEDURE.
NOTE - THE TERM ABSOLUTE PRESSURE REFERS TO THE TOTAL ACTUAL PRESSURE (ABOVE ABSOLUTE ZERO) WITHIN A GIVEN
VOLUME OR SYSTEM. ABSOLUTE PRESSURE IN A VACUUM IS EQUAL TO ATMOSPHERIC PRESSURE MINUS VACUUM PRESSURE.
C. WHEN THE ABSOLUTE PRESSURE REACHES 23,000 MICRONS (29.01 INCHES OF MERCURY), CLOSE THE MANIFOLD GAUGE VALVES, TURN
OFF THE VACUUM PUMP AND DISCONNECT THE MANIFOLD GAUGE CENTER PORT HOSE FROM VACUUM PUMP. ATTACH THE MANIFOLD
CENTER PORT HOSE TO A DRY NITROGEN CYLINDER WITH PRESSURE REGULATOR SET TO 150 PSIG (1034 KPA) AND PURGE THE HOSE.
OPEN THE MANIFOLD GAUGE VALVES TO BREAK THE VACUUM IN THE LINE SET AND INDOOR UNIT. CLOSE THE MANIFOLD GAUGE VALVES.
D. SHUT OFF THE DRY NITROGEN CYLINDER AND REMOVE THE MANIFOLD GAUGE HOSE FROM THE CYLINDER. OPEN THE MANIFOLD
GAUGE VALVES TO RELEASE THE DRY NITROGEN FROM THE LINE SET AND INDOOR UNIT.
E. RECONNECT THE MANIFOLD GAUGE TO THE VACUUM PUMP, TURN THE PUMP ON, AND CONTINUE TO EVACUATE THE LINE SET AND IN
DOOR UNIT UNTIL THE ABSOLUTE PRESSURE DOES NOT RISE ABOVE 500 MICRONS (29.9 INCHES OF MERCURY) WITHIN A 20-MINUTE
PERIOD AFTER SHUTTING OFF THE VACUUM PUMP AND CLOSING THE MANIFOLD GAUGE VALVES.
F. WHEN THE ABSOLUTE PRESSURE REQUIREMENT ABOVE HAS BEEN MET, DISCONNECT THE MANIFOLD HOSE FROM THE VACUUM PUMP
AND CONNECT IT TO AN UPRIGHT CYLINDER OF HFC-410A REFRIGERANT. OPEN THE MANIFOLD GAUGE VALVE 1 TO 2 PSIG IN ORDER TO
RELEASE THE VACUUM IN THE LINE SET AND INDOOR UNIT. 1/6 TURN
G. PERFORM THE FOLLOWING:
1. Close manifold gauge valves.
2. Shut off HFC-410A cylinder. 11 12 1
3. Reinstall service valve cores by removing manifold hose from service valve. Quickly install cores with core 10 2
tool while maintaining a positive system pressure.
4. Replace the stem caps and secure finger tight, then tighten an additional one-sixth (1/6) of a turn as illus
9 3
trated. 8 4
7 5
6
Figure 12. Evacuating System

XC25
23
Load Shedding
IMPORTANT
Use a thermocouple or thermistor electronic vacuum Utility Load Shedding Mode ACTIVATED
gauge that is calibrated in microns. Use an instrument
(Utility Cycled Unit OFF) – The normally closed set of
capable of accurately measuring down to 50 microns.
contacts in the utility load shedding control receiver OPEN.
This removes 24VAC from the coil of the field-provided re
WARNING lay (catalog # 69J79). The relay contacts close (terminal 7
Danger of Equipment Damage. Avoid deep vacuum to terminal 2), completing the circuit between terminals R
operation. Do not use compressors to evacuate a and L on the outdoor control. The 24VAC input to terminal L
system. Extremely low vacuums can cause internal activates the load shedding mode in the outdoor control,
arcing and compressor failure. Damage caused by
deep vacuum operation will void warranty. cycling the outdoor unit OFF. The 7-Segment display on
the outdoor control displays a load shedding alert code
Evacuating the system of non-condensables is critical for (E600) and an alert appears on the display of the iComfort
proper operation of the unit. Non-condensables are
Wi-Fi® thermostat. The customer receives email notifica
defined as any gas that will not condense under temperat
ures and pressures present during operation of an air tions when the alert occurs, if the option to receive
conditioning system. Non-condensables combined with re notifications is selected.
frigerant to produce substances that corrode copper piping
and compressor parts. Utility Load Shedding Mode DEACTIVATED
(Normal Equipment Operation) – When load shedding is
Electrical not required, the contacts in the utility load control receiver
In the U.S.A., wiring must conform with current local codes are closed. This provides 24VAC to the coil of the field-
and the current National Electric Code (NEC). In Canada, provided relay (catalog # 69J79).The relay contacts OPEN
wiring must conform with current local codes and the current (terminal 7 to terminal 2) removing 24VAC from the L ter
Canadian Electrical Code (CEC). minal on the outdoor control. This deactivates the load
Refer to the furnace or air handler installation instructions shedding mode in the outdoor control. The outdoor unit re
for additional wiring application diagrams. Refer to unit turns to normal operation and alert code clears once load
nameplate for minimum circuit ampacity and maximum
shedding mode is deactivated.
over-current protection size.
24VAC TRANSFORMER For more information, see the Load Shedding Feature Wir
Use the transformer provided with the furnace or air hand ing Diagram on page 46.
ler for low‐voltage control power (24VAC - 40 VA
minimum).
1 SIZE CIRCUIT AND INSTALL DISCONNECT

SWITCH
REFER TO THE UNIT NAMEPLATE FOR MINIMUM CIRCUIT AMPACITY,
AND MAXIMUM FUSE OR CIRCUIT BREAKER (HACR PER NEC).
INSTALL POWER WIRING AND PROPERLY SIZED DISCONNECT
2 INSTALL THERMOSTAT
INSTALL ROOM THERMOSTAT (ORDERED SEPARATELY) ON AN
INSIDE WALL, APPROXIMATELY IN THE CENTER OF THE
CONDITIONED AREA AND 5 FEET (1.5M) FROM THE FLOOR. IT
SHOULD NOT BE INSTALLED ON AN OUTSIDE WALL OR WHERE IT
SWITCH. CAN BE AFFECTED BY SUNLIGHT OR DRAFTS.
SERVICE THERMOSTAT
DISCONNECT
SWITCH
5 FEET
(1.5M)
NOTE - UNITS ARE APPROVED FOR USE ONLY WITH COPPER

CONDUCTORS. GROUND UNIT AT DISCONNECT SWITCH OR TO AN NOTE - 24VAC, CLASS II CIRCUIT CONNECTIONS ARE MADE IN THE CON
EARTH GROUND. TROL BOX.
Figure 13. Electrical Installation
XC25
24
3 ROUTE CONTROL WIRES
Maximum length of wiring (18 gauge) for all connections on
the RSBus is 1500 feet (457 meters). Wires should be col
or-coded, with a temperature rating of 95ºF (35ºC) mini
ELECTRICAL (CONTROL WIRING)
AND LINE SET INLETS USE
BUSHING AND GROMMETS
PROVIDED IN BAG
TYPICAL CONTROL BOX
mum, and solid-core (Class II Rated Wiring). All low volt

age wiring must enter unit through the provided field-
installed busing installed in the electrical inlet.
The iComfort Wi-Fi® thermostat requires four thermostat
wires between the thermostat and the furnace / air handler BUSHING
iComfort™ control and four wires between the outdoor unit
and the furnace/air handler iComfort™ control. When a
thermostat cable with more than four wires is used, the ex
tra wires must be properly connected to avoid electrical
noise (see below).
Use a wire nut to bundle the four unused wires at each end
of the cable. Each bundle should also include an additional
wire that should be connected on each end to the C termi GROMMETS
nal as shown in the figure below.
CONTROL WIRING
ROUTE (LOW VOLTAGE)
OUTDOOR CONTROL
Indoor Control
Outdoor Control
iComfort Wi-Fi®
thermostat
PROVIDED RAST
6-PIN CONNECTOR
Single Wire To C Terminal
Single Wire To
C Terminal Unused Wires
Unused Wires
4 ROUTE HIGH VOLTAGE AND GROUND WIRES

Any excess high voltage field wiring should be trimmed and secured away from any
low voltage field wiring. To facilitate a conduit, a cutout is located in the side panel of
the control box. Connect conduit to the control box using a proper conduit fitting.
GROUND LUGS
CONTACTOR
ELECTRICAL INLET
(HIGH VOLTAGE)
WATERTIGHT FLEX
IBLE CONDUIT
TO SERVICE
DISCONNECT BOX
Figure 14. Electrical Installation (Continued)

XC25
25
CAUTION
Electrostatic discharge can affect electronic components. Take precautions
during unit installation and service to protect the unit's electronic controls.
ELECTROSTATIC DISCHARGE
Precautions will help to avoid control exposure to electrostatic discharge by
(ESD)
putting the unit, the control and the technician at the same electrostatic potential.
Precautions and Procedures
Neutralize electrostatic charge by touching hand and all tools on an unpainted
unit surface before performing any service procedure.
STEP 3 -- ELECTRICAL (Continued) -- Outdoor Control Unit
7-SEGMENT
DISPLAY
PUSH
BUTTON
PUMP DOWN - WHEN THE UNIT IS IN PUMP DOWN MODE, IS

NOTE - The green LED located on the outdoor control flashes SHOWN ON THE 7-SEGMENT DISPLAY.
when communication occurs between the outdoor control and TO ACTIVATE PUMP DOWN MODE, REFER TO PUMP DOWN
either the thermostat or the inverter. CYCLE SEQUENCE ON PAGE 39.
Figure 15. Outdoor Control Unit
XC25
26
TABLE 5
Outdoor Control Terminal Designations and Input /Outputs (see figure 15 for terminal locations)
Designator Description Input Output Common
Unused on XC25, for heat pump applications Switched 24VAC
O N/A N/A
only. nominal
Unused on XC25, for heat pump applications
O OUT N/A N/A 24VAC common
only.
LO PS Low pressure switch N/A 5ma @18VAC N/A
LO PS Low pressure switch sensing connection 5ma @18VAC N/A N/A
Hi PS High pressure switch N/A 24VAC nominal N/A
Hi PS High pressure switch sensing connection 24VAC nominal N/A N/A
Top cap thermostat switch (in series with the HI
TP N/A 24VAC nominal N/A
PS)
TP Top cap thermostat switch sensing connection 24VAC nominal N/A N/A
Control (inverter power) contactor switched out Switched 24VAC
Cntctr N/A N/A
put (in series with the HI PS and TC) Nominal
Cntctr Contactor common N/A 24VAC common
1097% duty cycle,
Fan PWM PWM fan output N/A N/A
1923 VDC peak
Fan PWM com
COM PWM fan common connection N/A N/A
mon
PWM fan parking spot for unused terminal, not
Fan Park N/A N/A N/A
connected.
P2 Terminal Designations
24VAC nominal from ther
Unused on XC25, for heat pump applications
O mostat and loaded to draw N/A N/A
only.
17ma at 30VAC
24VAC nominal from ther
Y1 Y1 emergency input mostat and loaded to draw N/A N/A
17ma at 30VAC
C 24VAC nominal power return. N/A N/A 24VAC common
i Low data line. Data Data N/A
i+ High data line. Data Data N/A
24VAC nominal board main
R 24VAC nominal power input. N/A N/A
power input.
DF OEM test N/A N/A N/A
26Vdc transistor output to Lennox factory OEM
TOUT N/A N/A N/A
tester
OEM test pin.
In each terminal box:
P2 Terminal 1 TEST 24VAC nominal 17ma @
TST N/A N/A
P2 Terminal 2 TOUT 30VAC
P2 Terminal 3 DF
P2 Terminal 4 R
XC25
27
Table 5 continued.
Outdoor Control Terminal Designations and Input /Outputs
WARNING - Electric Shock Hazard. Can cause injury or death. Unit must be grounded in accordance with national and
local codes. The 4 pins in P6 have the potential of transferring up to 250 volts to the unit cabinet ground.
Designator Description Input Output Common
Outdoor control • Pin 1 to pin 2 should read 4.5 to 5.5
Transmit data to inverter, connects to
P6 - Pin 1 Tx communication VDC when not communicating.
Rx of inverter. • Pin 3 to pin 2 should read 4.5 to 5.5
transmit pin.
VDC when not communicating.
Inverter common • Pin 4 to pin 2 should read 4.5 to 5.5
Inverter
P6 - Pin 2 Common NOTE - This is a signal reference point Inverter common. VDC.
and not an earth ground. NOTE - Communication signals switch off
Outdoor control and on rapidly. This may cause volt meter
Receive data from the inverter. readings to fluctuate. This is normal.
P6 - Pin 3 Rx communication
Connects to Tx of inverter. Communication signals will switch
receive pin.
P6 - Pin 4 Inv 5V Inverter 5VDC volts. Inverter 5VDC volts between this 5V and common (Pin 2).
Liquid line temperature sensor sup

LIQ N/A N/A N/A
ply.
LIQ Liquid line temperature sensor return. N/A N/A N/A
Outdoor ambient temperature sensor
AMB N/A N/A N/A
supply.
Outdoor ambient temperature sensor
AMB N/A N/A N/A
return.
Outdoor coil temperature sensor sup
COIL N/A N/A N/A
ply.
Outdoor coil temperature sensor re
COIL N/A N/A N/A
turn.
To initiate pump down function, place jumper
in the ON position. (See PUMP DOWN MODE
OPERATION on page 37.)
1. Place the jumper in the ON position to
activate pump down mode.
ON ON
2. Place the jumper in the OFF position to
Pump Down deactivate pump down mode. OFF OFF
NOTE -If the pump down jumper is in the ON PUMP PUMP
position during power-up, it is ignored. DOWN DOWN
NOTE - The outdoor control stays in pump down
mode for five minutes, after which the outdoor
control initiates a compressor shutdown
sequence.
24VAC input to L en
L Load shedding input ergizes load shed N/A N/A
ding feature.
Load shedding input reference. Refer
24VAC
C to wiring of load shedding terminals N/A N/A
common
located on page 46.
XC25
28
Servicing Units Delivered Void of Charge 1. Rotate fan to check for binding.
If the outdoor unit is void of refrigerant, clean the system us 2. Inspect all factory- and field-installed wiring for loose
ing the procedure described below. connections.
1. Leak test the system using the procedure outlined on
page 22. 3. After evacuation is complete, open both the liquid and
2. Evacuate the system using procedure outlined on vapor line service valves to release the refrigerant
page 23. charge contained in outdoor unit into the system.
3. Use nitrogen to break the vacuum and install a new fil
4. Replace the stem caps and tighten to the value listed
ter drier in the system.
in table 1.
4. Evacuate the system again using procedure outlined
on page 23. 5. Check voltage supply at the disconnect switch. The
5. Weigh in refrigerant using procedure outlined in figure voltage must be within the range listed on the unit's
57. nameplate. If not, do not start the equipment until you
6. Monitor the system to determine the amount of mois have consulted with the power company and the
ture remaining in the oil. It may be necessary to replace voltage condition has been corrected.
the filter drier several times to achieve the required dry
ness level. If system dryness is not verified, the 6. Set the thermostat for a cooling demand. Turn on
compressor will fail in the future. power to the indoor unit and close the outdoor unit dis
connect switch to start the unit.
Unit Start-Up
7. Recheck voltage while the unit is running. Power must
IMPORTANT be within range shown on the nameplate.
If unit is equipped with a crankcase heater, it should be 8. Check system for sufficient refrigerant by using the
energized 24 hours before unit start-up to prevent procedures listed in the System Refrigerant section on
compressor damage as a result of slugging. page 74.
XC25
29
III. SYSTEM OPERATION AND SERVICE
7-Segment Alert and System Status Codes • Disconnecting R wire from the outdoor control R
terminal.
Alert codes are displayed using the 7-segment display loc
ated on the outdoor control. • Turning the indoor unit off and back on again
NOTE - System fault and lockout codes take precedence After power up, all currently displayed codes are
over system status codes (cooling, heating operating per
centages or defrost/dehumidification). cleared.
The 7-segment will display an abnormal condition (error 2. Automatic Reset
code) when detected in the system. A list of the codes are After an alert is detected, the outdoor control continues
shown in table 6.
to monitor the unit's system and compressor opera
RESETTING ALERT CODES
tions. When/if conditions return to normal, the alert
Alert codes can be reset manually or automatically:
code is turned off automatically.
1. Manual Reset
Manual reset can be achieved by one of the following NOTE - Error codes can be recalled by following in
methods: formation shown in the table on page 37.
Table 6. Outdoor Control 7-Segment Display Alert Codes and Inverter LED Flash Codes
NOTE - System fault and lockout codes take precedence over system status codes (cooling, heating operating percentages or defrost/dehumidification).
Only the latest active fault or lockout codes are displayed (if present). If no fault or lockout codes are active, then system status codes are displayed. Alert
codes are also displayed on the iComfort Wi-Fi ® thermostat.
Inverter LED Flash
Alert Inverter Code (number of
flashes) Priority Alarm Description Possible Causes and Clearing Alarm
Codes Code
Red LED Green LED
N/A N/A ON OFF N/A XC/XP 25-024 and -036 only: Indicates inverter is operating normally.
N/A N/A ON ON N/A XC/XP 25-048 and -060 only: Indicates inverter is operating normally.
N/A N/A OFF OFF N/A Indicates inverter is NOT energized.
Equipment is unable to communicate. Indicates nu
merous message errors. In most cases errors are re
The outdoor control has lated to electrical noise. Make sure high voltage power
lost communication with is separated from RSBus. Check for miswired and/or
E 105 N/A N/A N/A Moderate
either the thermostat or in loose connections between the stat, indoor unit and
door unit. outdoor unit. Check for a high voltage source of noise
close to the system. Fault clears after communication
is restored.
Typically, this alarm/code does not cause any issues
There is a delay in the out and clears on its own. The alarm/code is usually
E 120 N/A N/A N/A Moderate door unit responding to the caused by a delay in the outdoor unit responding to the
system. thermostat. Check all wiring connections. Cleared
after unresponsive device responds to any inquiry.
Equipment lost communication with the thermostat.
The iComfort WiFi® ther Check the wiring connections and resistance, then
mostat has lost communic cycle the system power. This alarm stops all associ
E 124 N/A N/A N/A Critical
ation with the outdoor unit ated HVAC operations and waits for a signal from the
for more than 3 minutes. non-communicating unit. The alarm / fault clears after
communication is reestablished.
There is a control hardware problem. Replace the out
There is a hardware prob
door control if the problem prevents operation and is
E 125 N/A N/A N/A Critical lem with the outdoor con
persistent. The alarm / fault is cleared 300 seconds after
trol.
the fault recovers.
The outdoor unit control Reconfigure the system. Replace the control if heating or
parameters are corrupted. cooling is not available.
E 132 N/A N/A N/A Critical Internal software error. Replace outdoor control.
Valid temperature reading is lost during normal opera
tion and after outdoor control recognized sensors.
The outdoor unit ambient Compare outdoor sensor resistance to temperature/
temperature sensor has resistance charts in unit installation instructions. Re
malfunctioned. As a result place sensor pack if necessary. At the beginning of
the outdoor unit control will (any) configuration, furnace or airhandler control de
not perform low ambient tects the presence of the sensor(s). If detected (reading
cooling. in range), appropriate feature is shown in the iComfort
WiFi® thermostat About screen. The alarm / fault clears
upon configuration, or when normal values are sensed.
XC25
30
Inverter LED Flash
Codes Code
Red LED Green LED
Issue: Broken R50 will make the control board think re
versing valve output is always off regardless of state of re
lay. (Supplier issue - We have found our functional test fix
Heat Pump or Air Conditioner ture can bend over MOV2 and crush it into R50.There are
Alert Code - The "O" relay on cut-outs in the plate of the fixture to let the two relays pass
the outdoor board has failed. through as the plate with pogo pins is moved to the board
Either the pilot relay contacts to make contact with the terminals. There is a pocket
E 345 N/A N/A N/A Critical did not close, the relay coil milled out in the plate to let MOV2 pass, but if MOV2 is not
did not energize or the circuit straight up, it could catch the plate outside the pocket and
that confirms this operational be bent down to the board. Lennox is enlarging the cut-
sequence is not sensing outs in the plate so MOV2 will clear the fixture. Corrective
properly. action completed on August 29,2013.
Corrective Actions: Short term fix: Converted the sys
tem back to a 24 volt system to get unit operating. Long
term: Replace outdoor control.
Secondary voltage is below 18VAC. After 10 minutes, op

eration is discontinued. Check the indoor line voltage and
Outdoor control secondary
E 409 N/A N/A N/A Moderate transformer output voltage. The alarm clears after the
voltage is 18VAC or less.
voltage is higher than 20VAC for 2 seconds or after a
power reset.
Unit pressure is below the lower limit. The system is shut
down. The low pressure switch opens at 25PSIG and
closes at 40PSIG. Confirm that the system is properly
The outdoor unit low pres
E 410 N/A N/A N/A Moderate charged with refrigerant. Check TXV, indoor unit blower
sure switch has closed.
motor, dirty filters or clogged refrigerant filter. Confirm that
the evaporator coil is clean. The alarm clears after the
pressure switch opens or after a power reset.
Low pressure switch error count reached 5 strikes. The
low pressure switch opens at 40PSIG and resets at
The low pressure switch has
90PSIG. Confirm that the system is properly charged with
opened 5 times within one
E 411 N/A N/A N/A Critical refrigerant. Check for clogged TXV, blockage to indoor
hour. As a result, the outdoor
unit blower motor, dirty filters or clogged refrigerant filter.
unit is locked out.
Confirm that the evaporator coil is clean. The alarm clears
after a power reset.
Unit pressure is above the upper limit. System is shut
down. The high pressure switch opens at 590PSIG and
closes at 418PSIG. Confirm that the system is properly
charged with refrigerant. Check for clogged TXV, block
The outdoor unit high pres age to indoor unit blower motor, clogged refrigerant filter.
sure switch has opened. Confirm that the outdoor unit is clean. The alarm clears
after the pressure switch closes or a power reset.
For heating, indoor CFM may be set too low. For zoning
system, zone CFM may be set too low.
Open high pressure switch error count reached 5 strikes.
System is shut down. The high pressure switch for
HFC410A opens at 590PSIG and closes at 418PSIG.
The high pressure switch has Confirm that the system is properly charged with refriger
opened 5 times within one ant. Check condenser fan motor, for clogged TXV, for
hour. As a result, the outdoor blockage to indoor unit blower motor, for stuck reversing
unit is locked out. valve or clogged refrigerant filter. Confirm that the out
door unit is clean. The alarm clears after a power reset.
For heating, indoor CFM may be set too low. For zoning
system, zone CFM may be set too low.
Coil sensor being detected open or shorted, or temperat
ure is out of coil sensor range. Outdoor unit control will not
The outdoor coil sensor has perform demand or time/temperature defrost operation.
Moderate malfunctioned. As a result System is still able heat and cool. Check the resistance of
E 416 N/A N/A N/A
/ Critical the outdoor unit control will the coil sensor and compare to temperature resistance
not perform defrost. chart. Replace coil sensor if needed. The alarm clears
when outdoor unit control detects proper coil sensor
readings or after a power reset.
XC25
31
Inverter LED Flash
Codes Code
Red LED Green LED
Issue: One of the wires from the top cap switch had pulled
Compressor top cap switch off one of the TP terminals on the outdoor control board.
exceeding thermal limit. Corrective Action: Reconnected wire onto top cap ter
minal.
Moderate / The inverter has detected a Control locks out after 10 strikes within an hour. To clear,
E 423 40 4 flashes OFF
Critical circuit problem. disconnect power to outdoor unit and restart.
In normal operation, after outdoor control recognizes
sensors, the alarm is sent if valid temperature reading is
lost. Compare liquid line sensor resistance to temperat
ure/resistance charts in unit installation instructions. Re
The liquid line temperature place sensor pack if necessary. At the beginning of (any)
sensor has malfunctioned. configuration, furnace or airhandler control detects the
presence of the sensor(s). If detected (reading in range),
appropriate feature is shown in the iComfort WiFi® ther
mostat About screen. The alarm / fault clears upon con
figuration, or when normal values are sensed.
Outdoor control has in
creased minimum com
Outdoor ambient temperature is below system limit. Con
pressor speed to allow for
trol attempts to run at lowest allowed compressor speed
proper oil return due to low
E 425 N/A N/A N/A Minor to allow for proper oil return. Automatically clears when
ambient temperature. NOTE -
outdoor ambient temperature rises above limit for more
Minimum speed adjustments
than 5 minutes.
begin at 45°F and increase to
100% minimum at 17°F.
After ten faults within one hour, control is locked out, indic
ating poor system operation. Review history of alarms to
resolve system setup. Check condenser fan motor, TXV,
indoor unit blower motor, over-charge, undercharge, or
E 426 N/A N/A N/A Critical Excessive inverter alarms clogged refrigerant filter.
To clear error, disconnect power to outdoor unit and re
start. Inverter alarms 12 to 14 and 53 do not count toward
this lock out condition.
The inverter has detected a DC peak fault condition. If condition (55A or higher) is detec
ted, outdoor unit compressor and fan stop. Anti-short cycle is initiated. If peak current
Moderate /
E 427 21 2 flashes 1 flash (55A or higher) occurs 10 times within an hour, system is locked out. Indicates high pres
Critical
sure, condenser fan failure, locked compressor rotor or overcharge. To clear, disconnect
power to outdoor unit and restart.
If condition is detected, is detected, outdoor unit com
pressor and fan stop. Antishort cycle is initiated. If condi
The inverter has detected a tion occurs 5 times within an hour, system is locked out.
Moderate /
E 428 22 2 flashes 2 flashes high main input current con Indicates high pressure, condenser fan failure or over
Critical
dition. charge.
To clear, disconnect power to outdoor unit and restart.
On a call for compressor op Issues:
eration, if DC link power in in
(1) If DC link power in inverter does not rise above 180
verter does not rise above
VDC for 2- and 3-ton models, 250 VDC for 4- and 5-ton
180 VDC for 2 and 3 ton mod
models, within 30 seconds, the outdoor control will dis
els, 250 VDC for 4 and 5 ton
play a moderate code.
models, within 30 seconds,
the control will display a mod (2) Capacitors on inverter do not properly charge.
Moderate /
E 429 23 2 flashes 3 flashes erate code. If condition is de
Critical Corrective Actions:
tected, outdoor unit will stop
(Compressor and fan). Anti-
(1) check for proper main power to outdoor unit and for
short cycles is initiated. If
any loose electrical connections.
condition occurs 10 times
within a 60 minute rolling time (2) Outdoor control boards with part # 103686-03 have
period, system will lock out software update to delay the de-energizing of the revers
and display a critical code. ing valve by four seconds when coming out of defrost.
XC25
32
Inverter LED Flash
Codes Code
Red LED Green LED
If condition is detected, outdoor unit compressor and fan
stop. Antishort cycle is initiated. If condition occurs 10
times within an hour, system is locked out.
Moderate /
E 430 26 2 flashes 6 flashes Compressor start failure. Indicates poor connection at compressor harness, im
Critical
proper winding resistance, locked compressor rotor, or
flooded compressor.
Error occurs when PFC de Issues:

tects an over-current condi (1) Indicates power interruption, brownout, poor electrical
tion of 100A, the control will connection or loose inverter input wire.
display a moderate code. If
condition is detected, out (2) System testing was set up and code was generated
door unit will stop (Com when the reversing valve is de-energized coming out of
pressor and fan). Anti-short defrost (code appears with or without 30 compressor
Moderate / delay).
E 431 27 2 flashes 7 flashes cycle is initiated. Inverter is
Critical
unavailable to communicate Corrective Actions:
with the outdoor control for 3
minutes. If condition occurs (1) Check for proper main power to outdoor unit and for
10 times within a 60 minute any loose electrical connections.
rolling time period, system
(2) Outdoor control boards with part # 103686-03 have
will lock out and display a crit
software update to delay the de-energizing of the revers
ical code. ing valve by four seconds when coming out of defrost.
Error occurs when the DC link capacitor voltage is greater
than 480VDC. If condition is detected, outdoor unit com
The inverter has detected a
Moderate pressor and fan stop. Antishort cycle is initiated. If condi
E 432 28 2 flashes 8 flashes DC link high voltage condi
/ Critical tion occurs 10 times within an hour, system is locked out.
tion.
System stops. To clear, disconnect power to outdoor unit
and restart.
Error occurs when compressor peak phase current is
greater than 28A. Inverter issues code 14 first and slows
The inverter has detected a down to try to reduce the current. If the current remains
Moderate
E 433 29 2 flashes 9 flashes compressor over-current high, outdoor unit compressor and fan stop. Antishort
/ Critical
condition. cycle is initiated. If condition occurs five times within an
hour, system is locked out. To clear disconnect power to
outdoor unit and restart.
Outdoor control has lost
communications with the
inverter for greater than 3 Issues:
minutes. Outdoor control
will stop all compressor de (1) Loose electrical connections.
mands, recycle power to (2) Interruption of main power to inverter.
Moderate /
E 434 53 5 flashes 3 flashes the inverter by de-energiz
Critical Corrective Actions:
ing the contactor for 2
minutes. If this occurs 3 (1) Check all electrical connections.
time in one thermostat call,
the outdoor unit will locked (2) Check for proper main power to inverter.
out and display a critical
code.
When this error occurs, the outdoor control cycles power
to the inverter by opening the contactor for two minutes.
Moderate /
E 435 60 6 flashes OFF Inverter internal error. Check that the EEPROM is properly seated. After power
Critical
is cycled to the inverter 3 times, the outdoor unit is locked
out.
XC25
33
Inverter LED Flash
Codes Code
Red LED Green LED
Inverter heat sink temperat
ure exceeded limit. Occurs
when the heat sink temper
ature exceeds the inverter Issue: Feedback from supplier tear down of inverter in
limit. Inverter issues code dicates that the screws that hold the inverter to the invert
13 first, then slows down to er board were loose causing poor contact between these
allow the heat sink to cool. If two components.
Moderate /
E 436 62 6 flashes 2 flashes temperature remains high,
Critical Corrective Action: Tighten screws that hold the heat
outdoor unit stops (com
sink to the inverter control board.
pressor and fan). Anti-short
cycle is initiated. If condition NOTE: Wait five minutes to all capacitor to discharge be
occurs 5 times within an fore checking screws.
hour, system is locked out.
To clear, disconnect power
to outdoor unit and restart.
Occurs when the temperature sensor detects a temperat
Heat sink temperature ure less than 0.4ºF or greater than 264ºF after 10 minutes
sensor fault has occurred of operation. If condition is detected, outdoor unit will stop
Moderate /
E 437 65 6 flashes 5 flashes (temperature less than 4ºF (compressor and fan). Antishort cycle is initiated. If con
Critical
or greater than 264ºF after dition occurs 5 times within an hour, system will lock out.
10 minutes of operation). To clear disconnect power to outdoor unit and restart. If
problem persists, replace inverter.
PFC over current condition.
This would be caused by a
high load condition, high
pressure, or outdoor fan fail
ure. Outdoor control will dis
play the code when the in
Issue: Possible issue is system running at high pres
Moderate / verter has the error. After 3
E 438 73 7 flashes 3 flashes sures. Check for high pressure trips or other alert codes in
Critical minutes, the inverter will re
room thermostat and outdoor control.
set and the compressor will
turn on again. If it happens
10 times within a 60 minute
rolling time period, the OD
control will lock out opera
tion of the outdoor unit and
display a critical code.
Input current is approaching a high limit. Compressor
speed automatically slows. The control continues send
Compressor slowdown due ing the inverter speed demanded by the thermostat. The
E 439 12 1 flash 2 flashes Moderate
to high input current. control sets indoor CFM and outdoor RPM to values ac
cording to demand percentage rather than the actual Hz.
Alarm is automatically cleared.
Heat sink temperature is
approaching limit. The Issue: Feedback from supplier tear down of inverter in
compressor speed auto dicates that the screws that hold the inverter to the invert
matically slows to reduce er board were loose causing poor contact between these
heat sink temperature. The two components.
E 440 13 1 flash 3 flashes Moderate control sets indoor CFM
and outdoor RPM to values Corrective action: Tighten screws that hold the heat sink
according to demand per to the inverter control board.
centage rather than the ac NOTE: Wait 5 minutes to all capacitor to discharge before
tual Hz. Alarm is automatic checking screws.
ally cleared.
XC25
34
Inverter LED Flash
Codes Code
Red LED Green LED
Compressor slowdown due
to high compressor current.
Compressor current is ap
proaching limit. The com
pressor speed automatic Issue: Possible issue is system running at high pres
E 441 14 1 flash 4 flashes Moderate ally slows. The control sets sures. Check for high pressure trips or other alert codes in
indoor CFM and outdoor room thermostat and outdoor control.
RPM to values according to
demand percentage rather
than the actual Hz. Alarm is
automatically cleared..
The top cap switch has
When compressor thermal protection sensor opens five
opened five times within
E 442 N/A N/A N/A Critical times within one hour, outdoor stops working. To clear,
one hour. As a result, the
disconnect power to outdoor unit and restart.
outdoor unit is locked out.
Check for proper configuring of unit size codes for out
door unit in configuration guide or in installation instruc
Incorrect appliance unit tions. If replacing inverter, verify inverter model matches
size code selected. unit size. The alarm/fault clears after the correct match is
detected following a reset. Remove the thermostat from
the system while applying power and reprogramming.
Load shedding function: Provides a method for a local
Compressor has been utility company to limit the maximum power level usage of
E 600 N/A N/A N/A Critical cycled OFF on utility load the outdoor unit. The feature is activated by applying 24
shedding. volts AC power to the L and C terminals on the outdoor
control.
Low temperature protection: Outdoor unit will not operate
when the outdoor temperature is at or below 4°F
Outdoor unit has been (20°C). If the unit is operating and the outdoor temper
E 601 N/A N/A N/A Critical cycled OFF on low temper ature drops below 4°F (20°C), the unit continues to op
ature protection. erate until the room thermostat is satisfied or the outdoor
temperature drops to 15°F (26°C). Outdoor unit ambi
ent sensor provides temperature readings.
XC25
35
POWER-UP / RESET: 7-SEGMENT POWER-UP DISPLAY STRING
FIRMWARE VERSION: During initial power-up or reset, the

first item displayed is the outdoor control firmware version. .
Example to the right shows firmware version 2.3.
UNIT TYPE: The next item displayed is the self discovery

unit type. AC = air conditioner and HP = heat pump. If the
unit type cannot be determined, three bars appear.
OR OR
UNIT NOMINAL CAPACITY: The next item to be displayed

is the self-discovery unit nominal capacity. Valid capacities
are 24 for 2-ton, 36 for 3-ton, 48 for 4-ton and 60 for 5-ton OR
units. If the unit type cannot be determined, three bars ap
pear.
UNIT CODE: The next item to be displayed is the self discov

ery unit code. (may be a single character or two characters).
If the unit code cannot be determined, three bars appear.
THROUGH OR
(These are just examples of firmware version, unit type,

UNIT CODE UNIT TYPE, SIZE AND MODEL unit nominal capacity and unit codes.)
NOT PROGRAMMED
2-TON HEAT PUMP, XP25-024

7-SEGMENT POWER-UP DISPLAY STRING EXAMPLE

. .
FIRMWARE UNIT UNIT UNIT
5-TON HEAT PUMP, XP25-060 VERSION TYPE CAPACITY CODE IDLE MODE
2-TON AIR CONDITIONER, XC25-024
Figure 16. Outdoor Control 7-Segment Unit Status Displays
XC25
36
Table 7. Outdoor Control 7-Segment Unit Status Displays
Description Example of Display
Idle Mode: Decimal point flashes at 1 Hz (0.5 second on, 0.5 second off).
Idle Mode: Decimal point flashes at 1 Hz.
Display OFF.
Soft Disabled: Top and bottom horizontal line and decimal point Soft Disabled: Top and bottom horizontal line and decimal point flash at 1
flash at 1 Hz. Hz (0.5 second on, 0.5 second off). NOTE - Control should be replaced.
All segments flashing at 2 Hz (unless error is detected). NOTE - Control

O.E.M. Test Mode
should be replaced.
The middle line flashes at 1 Hz for 2 seconds, followed by a 2-second dis

play of the number of minutes left on the timer (value is rounded up: 2 min.
Anti-Short Cycle Delay
1 sec. is displayed as 3). If activated, the anti-short cycle delay time remain
ing is displayed (default is 300 sec./5 min.).
The demand percentage is displayed first, followed by a pause, then the

Cooling Cycle: Shows current percentage of maximum cooling outdoor fan speed and the ambient temperature.
capacity. Example to the right indicates a cooling demand of 50
percent and a outdoor fan speed of 700 RPM. pause pause
If first error is , second pause pause

Diagnostic recall: Shows the last 10 stored diagnostic error
codes.
Next codes (up to 10) are show using same method.
If there are no error codes stored: pause . After the fault memory
Fault memory clears is cleared, the following string flashes every 0.5 seconds:
pause
Active error in outdoor control Idle mode: Show all active Following display string is repeated if Error E 125 and E 201 are present:
error(s) codes. pause
Following display string is repeated if Error E 440 is present while outdoor
Active error in run mode: Show current status and all active fan speed at 700RPM:
error(s) codes.
pause
Outdoor Ambient Temperature (OAT): Any time OAT is within Following display string is repeated if cooling is active with outdoor fan
operating range, value is displayed if unit is in diagnostic and speed set at 650 RPM and OAT is 104ºF:
non-diagnostic modes. pause pause pause
Outdoor Coil Temperature (OCT): Any time OCT is sensed in Following display string is repeated if heat is active with outdoor fan speed
operating range, value is displayed if unit is in diagnostic mode set at 550 RPM and OCT is 25ºF:
or manually enabled for non-diagnostic modes. pause pause pause
Liquid Line Temperature (LIQ): Any time LIQ is sensed in oper Following display string is repeated if cooling is active with outdoor fan
ating range, value is displayed if unit is in diagnostic mode or speed set at 650 RPM and LIQ is 105ºF:
manually enabled for non-diagnostic modes. pause pause pause
Following display string is repeated:
Pump Down Mode: While the unit is in pump down mode, pause
is displayed repeatedly. Errors are shown if they exist.
pause pause pause
PUSH − BUTTON OPERATION Outdoor control must be in

IDLE mode (no heating or
Allows field access to Diagnostic, Fan, Defrost and Error Code Re cooling operation).
call modes.
NOTE - See table 6 for explanation of codes.
Push and hold button until mode

To enter mode options, push and hold button next to 7seg
ment display until DASH symbol appears. Immediately re _
selection displays on the 7seg
ment display (, , , or
lease the button. Once dash starts flashing, proceed to
). Immediately release the button,
next step. proceed to next step.
_
Push and hold button until the selection stops flashing, then release button. The 7 seg
ment display shows the selected mode and the control performs the selected function.

Figure 17. Push-Button Operation

XC25
37
Unit Selection Code for Outdoor Control
If the single-character display shows three (3) horizontal lines, the unit selection code needs to be programmed. Press and hold the button until the
menu option is displayed, release button. The singlecharacter display displays the selected mode per example in figure 16 on page 36. When the desired
unit selection code appears, press and hold the button until it stops flashing, then release.
Unit Code Unit Type Unit Model
2-ton heat pump XP25-024
7 5-ton heat pump XP25-060
2-ton air conditioner XC25-024
Idle mode — System is energized with no demand — Decimal flashes at 1 Hertz > 0.5 second ON, 0.5 second OFF.
Display
Symbol or Display Fan Test and Display String Option
Character
Displayed
during start-up Display string shows outdoor control firmware version > pause> or unit >pause>unit capacity in BTUs>pause >unit code. If 3
or power horizontal bars are displayed during any sequence of this display string, it indicates that the specific parameter is not configured.
recycling.
. Idle mode — decimal flashes at 1 Hertz > 0.5 second ON, 0.5 second OFF
or Indicates either cooling () or heating () mode and demand percentage.
Code displays when system is in defrost mode. To enter defrost mode, unit must be running in heating mode, outdoor ambient must
be below 65F and outdoor coil temperature must be below defrost termination temperature.
Control must be in Idle mode: To enter fan test option - mode, push and hold button
until solid – appears, release button. Display begins flashing. Within 10 seconds, push and
hold button until required symbol displays, release button. Display begins flashing. With
Indicates outdoor fan RPM speed. in 10 seconds, push and hold button until display stops flashing, release button. Control
outputs DC voltage on PWM and COM terminals. Outdoor fan cycles ON for 10 minutes at
490 RPM. To exit test – Push and hold button until three horizontal bars display. Release
button, outdoor fan cycles OFF.
Control can be in Idle or demand mode: To enter display configuration option - mode, push
in the display string represents the and hold button until solid – appears, release button. Display begins flashing. Within 10 sec
ambient temperature in F at the onds, push and hold button until required symbol displays, release button. Display begins
sensor on the outdoor unit. In display flashing. Within 10 seconds, push and hold button until display stops flashing, release button.
configuration mode, it also repres Display shows error () code(s), ambient (), outdoor coil () and liquid () temperatures in
ents the option for enabling both coil Fahrenheit.
and liquid line temperature on the
7-segment display string. NOTE - If button is not pushed in the 10-second time period, the control exits the test mode. If
this occurs, test mode must be repeated.
Error Code Recall Mode (NOTE - control must be in idle mode)
To enter error code recall mode, push and hold button until solid appears, then release button. Control displays up to 10 error codes stored
in memory. If is displayed, there are no stored error codes.
— To exit error code recall mode, push and hold button until solid three horizontal bars appear, then release button. Note - Error codes are not
— cleared.
—
To clear error codes stored in memory, continue to hold button while the 3 horizontal bars are displayed. Release button when solid is
displayed.
Push and hold for one (1) second, release button. 7-Segment displays
and exits error recall mode.
FIELD TEST MODE OPERATION Diagnostic Mode

The field test mode allows the unit to be put into diagnostic Diagnostic mode is only available when the system is idle
mode and allows the installer to perform multiple tests on or during an active / suspended call for heating or cooling.
the control / unit. Diagnostic mode is terminated when the exit command is
given, the button is pressed and released without entering
the diagnostic menu or 10 minutes has passed, whichever
comes first.
XC25
38
When this mode is selected all installed temperature 3. Move the Pump Down jumper (page 26 for location)
sensor valves (non-open and non-short) are shown on the from the OFF position to the ON position.
7-segment display. The following system status codes are
displayed:
D Cooling ON ON
D Percentage demand operation OFF OFF
D Outdoor fan RPM PUMP DOWN PUMP DOWN
D Active error codes
Outdoor Fan Mode
Diagnostic mode is only available while the system is in idle Figure 18. Pump Down Jumper
mode. This mode can be exited with the proper command 4. Shut off the liquid line service valve to stop the flow of
or after 10 minutes has passed. refrigerant into the indoor coil.
In diagnostic mode, the control ,energizes the outdoor fan 5. After a three-second delay, the compressor and out
at the highest speed. The control continuously displays the door fan will ramp up to 100% capacity. (Indoor fan will
fan RPM on the 7-segment display. remain OFF.)
6. Monitor the low-side pressure at the outdoor unit. The
PUMP DOWN MODE OPERATION internal vacuum protection in the compressor and/or
1. Turn room thermostat OFF. one of the pressure switches prevents full recovery of
2. Install a set of refrigerant gauges on the system to the refrigerant into the outdoor unit. When the system
monitor the pressure. reaches this condition, the suction line service valve
should be shut off and the Pump Down Jumper
NOTE - All operation monitoring devices: High pressure
moved back to the OFF position.
switch, low pressure switch and compressor internal vacu
um protection remain active in the system. This will prevent NOTE - The outdoor control will stay in pump down mode
the compressor from recovering all the system refrigerant for five minutes, after which the outdoor control initiates a
into the outdoor unit. compressor shutdown sequence.
NOTE - If the pump down jumper is in the ON position dur 7. Use a refrigerant recovery machine to recover the re
ing power-up, it is ignored. maining refrigerant on the indoor side of the system.
Table 8. Field Test, Diagnostic Recall and Program Menu Options

Display Display and action (normal operation)
No Change - idle (*) No Change - idle (*)

Solid . Enter or exit field test and program mode.
Solid Puts unit in diagnostic mode. (Displays ambient, coil, liquid sensor temperatures and any active error codes.)
Solid Clears error history (**)
Solid Enter diagnostic recall mode. Displays up to 10 error codes in memory.
Solid Starts outdoor fan.
String Enter unit code programming.
*No change indicates the display will continue to show whatever is currently being displayed for normal operations.
**Note once the error history is deleted it cannot be recovered. After the history is deleted, the unit will reset itself.
Table 9. Normal Operation Character Display String

Display Display and action (normal operation) Display and action (configuration and test mode)
. Idle mode — decimal flashes at 1 Hertz > 0.5 second ON, 0.5 second OFF
Cooling operation. Shows and the cooling demand percentage. Example: pause pause
Fan RPM. Shows and the current fan RPM. Example: pause pause
in the display string represents the active error code(s) in the outdoor unit.
Example: pause pause pause pause pause
in the display string represents the outdoor ambient temperature in F at the outdoor sensor on the outdoor unit.
Example: pause pause
If enabled, in the display string represents the outdoor coil temperature in F at the sensor on the outdoor unit.
Example: pause pause pause pause. Air conditioning units do not require an outdoor coil sensor. A 10K
resistor, across pins 5 and 6 on the outdoor control sensor harness, prevents false outdoor coil sensor codes. The 10K resistor
causes the 7-segment display to show a constant 77ºF coil (c) temperature value.
If enabled, in the display string represents the outdoor liquid line temperature in F at the sensor on the outdoor unit.
Example: pause pause pause pause pause pause
displays when system is in pump down mode.
XC25
39
TYPICAL 7-SEGMENT ACTIVE COOLING OR HEATING DEMAND DISPLAY STRING

COOLING AT OUTDOOR ACTIVE ERROR OUTDOOR OUTDOOR OUTDOOR LIQUID
50% DEMAND FAN RPM CODE (IF PRESENT) AMBIENT AIR COIL TEMP(*) LINE TEMP
TEMP
BY DEFAULT, COOLING OR HEATING, DEMAND, OUTDOOR FAN RPM, ACTIVE ERROR CODES OUTDOOR COIL AND LIQUID LINE TEMPERATURES CAN BE
AND OUTDOOR AMBIENT TEMPERATURE ARE DISPLAYED. MANUALLY ENABLED. IF SYSTEM POWER IS RECYCLED, DISPLAY
STRING REVERTS BACK TO DEFAULT (SEE FIGURE 20 TO ENABLE)
* Air conditioning units do not require an outdoor coil sensor. A 10K resistor, across pins 5 and 6 on the outdoor control sensor harness, prevents
false outdoor coil sensor codes. The 10K resistor causes the 7-segment display to show a constant 77ºF coil (c) temperature value.
Figure 19. Typical 7-Segment Demand Display String
How to enable liquid line temperature information on a 7-segment display

NOTE - If system power is recycled, display string reverts back to
Both coil and liquid line temperatures can be enabled for display default. Repeat the procedure which enables the outdoor coil and
either during normal demand operation or while in idle mode. liquid line temperature information. All temperatures are dis
played in Fahrenheit.
Outdoor control is either in IDLE Wait until unit returns

Yes
mode or heating / cooling to a active demand or
demand) idle mode.
To enable temperature display, push

and hold button next to 7-segment _ _
display until dash symbol appears
and immediately release button.
Push and hold button until the

Once dash starts flashing, proceed
to next step. flashing stops flashing then
release button. The display shows
the coil and liquid line temperature if
there is an active demand running.
Push and hold the button until the solid
appears on the 7-segment display.
Then, immediately release the button.
During thermostat demand of the outdoor control, the 7-segment display shows the cooling or heating (percent demand), fan RPM, error codes if present, and
outdoor ambient, Coil and liquid line temperatures need to be manually enabled to be displayed.

PERCENTAGE OF FAN RPM ACTIVE ERRORS OUTDOOR OUTDOOR COIL OUTDOOR LIQUID
MAXIMUM CAPACITY ONLY AMBIENT TEMP (*) LINE TEMP
NOTE - The coil and liquid line temperature readings are temporarily shown on the outdoor 7-segment display when the iComfort Wi-Fi® diagnostic screen is
accessed.
Figure 20. Enabling Liquid Line Temperature Information
XC25
40
Configuring Unit
When installing a replacement outdoor control, the unit selection code may have to be manually assigned using the 7-seg
ment display and push button on the control. The unit code sets unit type, capacity and outdoor fan RPM.
Configuring Unit Selection Code

Power-up - Unit selection code (two-digit number) displayed
represents unit size code (outdoor unit capacity).
During initial power-up, firmware version, unit type, unit capacity
and unit selection code will appear on the 7-segment display.
If three horizontal bars are shown in the 7-segment display

during power-up, the outdoor control did not store the last −
−
configuration setting. If this happens, the configuration se
quence for that setting must be repeated.
−
Outdoor control is in IDLE mode

Yes (No heating or cooling demand) No
To enter unit selection

mode, push and hold the
button next to the 7-segment _
display until dash symbol Turn room thermostat
appears and immediately to OFF
release button. Once dash _
starts flashing, proceed to
next step.
1. When the correct unit section code is displayed, release but

ton immediately. [Display flashes.]
Push and hold button until the solid UNIT SELECTION
sequence is displayed on the CODE 2. Push and hold button until selection stops flashing during
7-segment display then immediately one of the three cycles. [Release push button]
release the button. This 3. If selection is not made during those three cycles the control
configuration sequence allows the returns to idle mode.
installer to select unit selection code UNIT SELECTION
(number combination) that matches CODES UNIT
the outdoor unit type and inverter.
2 2-TON HEAT PUMP (XP25-024)
6 4-TON HEAT PUMP (XP25-048) NOT
SELECTED
9 2-TON AIR CONDITIONER (XC25-024)
11 3-TON AIR CONDITIONER (XC25-036)
Press and hold the button during
the cycling display. 13 4-TON AIR CONDITIONER (XC25-048)
NOT 14 5-TON AIR CONDITIONER (XC25-060)
NOTE - Either the PU sequence SELECTED
will repeat 5 times and if a SELECTED
selection is not made the control
will return to idle mode.
The outdoor control stores the unit type, automatically exits the con
figuration mode and resets.
SELECTED
If three horizontal bars display in any

EXAMPLE 7-SEGMENT DISPLAY STRING
part of the 7-segment display string
during power-up, the outdoor
control did not store the unit −
−
. .
selection code. If this occurs, the
configuration sequence for that
section of the display string must be
− FIRMWARE UNIT UNIT UNIT IDLE MODE
repeated.
VERSION TYPE CAPACITY CODE (NO DEMAND)
Figure 21. Configuring Unit Selection Code

XC25
41
Reconfiguring Outdoor Control using D Compressor anti-short cycle delay timer status
iComfort Wi-Fi® Thermostat D Cooling rate
D Compressor shift delay timer status
If any component of the HVAC system is changed, e.g. re
D High pressure switch status
placing an outdoor sensor, reconfiguring the system is
required. To begin reconfiguring a system, select the D Low pressure switch status
Setup tab. D Compressor top cap switch status
D Liquid line temperature
System Overview
D Outdoor ambient temperature
Refer to the iComfort Wi-Fi® Thermostat Installer Setup D Outdoor fan RPM
Guide for configuration procedures.
D Compressor active alarm
IMPORTANT D
D
Compressor Hz
Inverter compressor short cycle
Some scroll compressors have internal vacuum D Heat sink temperature
protector that will unload the scrolls when suction
pressure goes below 20 psig. A hissing sound will be Installer Test
heard when the compressor is running unloaded.
Protector will reset when low pressure in system is raised Verify the proper operation of the system by running the In
above 40 psig. DO NOT REPLACE COMPRESSOR. staller Test feature through the thermostat interface. Refer
to the iComfort Wi-Fi® Installer System Setup Guide.
The outdoor control provides the following functions:
COMPRESSOR SHORT CYCLING DELAY
D Internal switching of outputs.
The outdoor control protects the compressor from:
D Compressor anti-short-cycle delay (adjustable
through the thermostat interface. D Short cycling (five minutes) during initial power-up.
D Five-strike lockout function. D Interruption in power to the unit.
D High (S4) and low (S87) pressure switches. D Pressure or sensor trips.
D Ambient (RT13) and liquid line (RT36) temperatures D Delay after demand is removed.
monitoring and protection. The delay is set by default for 300 seconds (five minutes)
COMPRESSOR PROTECTION — FIVE-STRIKE but can be changed through the thermostat interface.
LOCKOUT Available settings are 60, 120, 180, 240 and 300 seconds.
The five-strike lockout function is designed to protect the CRANKCASE HEATER (HR1)
compressor from damage. The five-strike feature is used
for both high (S4) and low (S87) pressure switches. Compressors in all units are equipped with a 40-watt belly-
band-type crankcase heater. HR1 prevents liquid from
Resetting Five-Strike Lockout accumulating in the compressor. HR1 is controlled by the
Once the condition has been rectified, power to the outdoor crankcase heater thermostat.
control R terminal must be cycled OFF.
CRANKCASE HEATER THERMOSTAT (S40)
Diagnostic Information Thermostat S40 controls the crankcase heater in all units.
S40 is located on the liquid line. When liquid line temperat
The following diagnostic information is available through ure drops below 50°F, thermostat S40 closes, energizing
the thermostat's user interface. Refer to the iComfort HR1. The thermostat opens, de-energizing HR1, once li
Wi-Fi® Installer's System Setup Guide. quid line temperature reaches 70°F.
XC25
42
Maintenance Locations with Possibility of Heavy Snow or
Freezing Rain Accumulation
Outdoor Unit Heavy snow and/or freezing rain can interfere with the per
Maintenance and service must be performed by a qualified formance of the outdoor fan assembly. Lennox
installer or service agency. At the beginning of each cooling recommends use of the optional snow guard (X8782) in
season, the system should be checked as follows: these areas.
1. Clean and inspect outdoor coil (may be flushed with a
water hose). Ensure power is off before cleaning.
2. Outdoor unit fan motor is factory-lubricated and
sealed. No further lubrication is needed.
3. Visually inspect all connecting lines, joints and coils for
evidence of oil leaks.
4. Check all wiring for loose connections.
5. Check for correct voltage at unit (unit operating).
6. Check amp draw on outdoor fan motor.
7. Inspect drain holes in coil compartment base and clean
if necessary.
NOTE - If insufficient heating or cooling occurs, the unit
should be gauged and refrigerant charge should be
checked.
Outdoor Coil Figure 22. Snow Guard Top Cover — X8782
It may be necessary to flush the outdoor coil more fre
quently if it is exposed to substances which are corrosive or SunSource® Home Energy System
which block airflow across the coil (e.g., pet urine, cotton
wood seeds, fertilizers, fluids that may contain high levels
of corrosive chemicals such as salts)
D Outdoor Coil — The outdoor coil may be flushed with
a water hose.
D Outdoor Coil (Coastal Area) — Moist air in ocean loca
tions can carry salt, which is corrosive to most metal.
Units that are located near the ocean require frequent
inspections and maintenance. These inspections will
determine the necessary need to wash the unit includ
ing the outdoor coil. Consult your installing contractor
for proper intervals/procedures for your geographic
area or service contract.
Indoor Unit
1. Clean or change filters.
2. Lennox blower motors are factory-lubricated and per
manently sealed. No more lubrication is needed.
This Dave Lennox Signature® Collection air conditioner is
3. Adjust blower speed for cooling. Measure the pressure
factory-equipped with components that make it Sun
drop over the coil to determine the correct blower CFM.
Source® Solar-Ready. These units can be matched with
Refer to the unit information service manual for pressure
solar modules and other optional equipment so that they
drop tables and procedure.
can become part of a SunSource® Home Energy System.
4. Check all wiring for loose connections.
5. Check for correct voltage at unit. (blower operating) Units can be upgraded for use with solar equipment at the
time of installation or in the future.
6. Check amp draw on blower motor.
Solar energy is first used to meet cooling/heating de
Indoor Coil
mands. When the outdoor unit is not operating, the system
1. Clean coil if necessary. powers lighting, appliances and other electronic devices in
2. Check connecting lines, joints and coil for evidence of the home. Any surplus power is sent back to the utility com
oil leaks. pany for a possible credit. Check with your local utility
3. Check condensate line and clean if necessary. company for availability.
XC25
43
Unit Wiring Diagrams
The following wiring diagrams were used during various stages of unit production. Service technician will need to visually
inspect the unit being serviced to determine which wiring diagram is applicable. Quick verification can usually be made by
comparing the wiring diagram located on the unit access panel to the following diagrams.
Figure 23. Typical Unit Wiring (XC25-024 and -036)
XC25
44
Figure 24. Typical Unit Wiring (XC25-048 and -060)
XC25
45
NOTE - For more information on Load Shedding, see Electrical on page 24.
Figure 25. Load Shedding Feature Wiring Diagram
XC25
46
Factory Wiring Diagrams
INVERTER
OUTDOOR
CONTROL
INVERTER
REACTOR
Figure 26. Typical Factory Wiring (XC25-024 and -036)

XC25
47
INVERTER
REACTOR
INVERTER
NOISE FILTER
INVERTER
OUTDOOR
CONTROL
Figure 27. Typical Factory Wiring (XC25-048 and -060)
XC25
48
Unit Sequence of Operation
The following figures illustrate the overall unit sequence of operation along with the operation of various pressure switches
and temperature sensors. The figures also illustrate the use of the compressor anti-short-cycle function in relation to unit
Status, unit Fault and lock-out LED Codes and unit system operation interactions.
On 24 VAC power-up or outdoor reset, the outdoor control shall perform the following tasks:
1. Start the anti-short cycle 3-minute delay in the outdoor control.
2. Check status of the temperature sensor and pressure devices.
3. If the outdoor control does not detect any error codes, outdoor control sends 24 volts out on the
CNTCTR terminals to pull in the contactor coil. (Note - These checks take about 60 seconds.)
4. The contactor contacts pull IN and main power is applied to the compressor inverter.
From idle mode
No
Room thermostat sends a cooling percentage of

maximum capacity demand to the main control
board in the outdoor unit.
Yes
Check for status or

fault codes in the
All switches closed outdoor control or
and sensors in operat No room thermostat.
ing range. (NOTE - Refer to low
pressure and high
pressure switch flow
charts for sequence
of operation.
Yes
Outdoor Control Diagnostic Screen

1. Sends a demand to the compressor 1. View the AIR CONDITIONING screen
inverter to start and run the for current compressor frequency in
compressor up to the requested hertz.
pumping capacity (Frequency in
hertz). 2. View the OUTDOOR CONTROL
7-Segment display to read the RPM of
2. Outputs a DC voltage on the DAN the outdoor fan motor.
PWM and COM terminals to start
and run the outdoor fan motor at the 3. View the AIR HANDLER screen for
demand RPM. actual CFM of the indoor blower
motor.
3. Sends a communication signal into
the indoor unit to start and run the
supply fan motor at the demand air
volume (CFM).
Figure 28. 24 Volt Power-Up or Outdoor Reset
XC25
49
LOW
INITIAL TRIP
PRESSURE
Y1 DEMAND CLOSED CONTACTOR SWITCH IS
SWITCH (S87)
ENERGIZED IGNORED FOR
90 SECONDS
LOW
PRESSURE SWITCH IS CLOSED OR OUTDOOR
OPEN CLOSED
SWITCH (S87) AMBIENT TEMPERATURE IS 15ºF
OR BELOW3
CONTACTOR
DE-ENERGIZED
1. The thermostat terminates demand when the contactor
is de-energized. If demand is satisfied when alarm is
OPEN
not active, the 5-strike counter resets.
2. Lockouts can be reset by cycling power off to the out
ANTI-SHORT door control (A175) R terminal.
CYCLE TIMER
BEGINS 3. The low pressure switch is ignored by the system when
the outdoor temperature is below 15°F.
5-STRIKE
COUNTER
INCREMENT
REACHES 5
5-STRIKE
WITHIN A SINGLE
COUNTER1
Y1 DEMAND
LED ALERT
LOW
CODE / OR
PRESSURE
MODERATE
SWITCH (S87)
ALERT 410
LOCKOUT
DISPLAYED
LED ALERT
ANTI-SHORT CODE / OR
CYCLE TIMER CRITICAL SERVICE
ENDS ALERT 411 REQUIRED2
DISPLAYED
CONTACTOR
ENERGIZED
LED ALERT
LOW CODE / OR
PRESSURE NORMAL
CLOSED MODERATE OPERATION
SWITCH (S87) ALERT 410
DISPLAYED
SERVICE
REQUIRED2
WAITING FOR
PRESSURE
OPEN SWITCH TO CLOSED
CLOSE
Figure 29. Low Pressure Switch (S87) Sequence of Operation (All Versions)
XC25
50
HIGH
PRESSURE TOP CAP CONTACTOR
Y1 DEMAND CLOSED SWITCH (S173) CLOSED
SWITCH (S4) ENERGIZED
HIGH
PRESSURE
OPEN CLOSED
SWITCH (S4)
CONTACTOR
DE-ENERGIZED
1. The thermostat terminates demand when the contactor is
de-energized. If demand is satisfied when alarm is not active, the
OPEN 5-strike counter resets.
ANTI-SHORT 2. Lockouts can be reset by cycling power off to the outdoor control
CYCLE TIMER (A175) R terminal.
BEGINS
5-STRIKE
COUNTER
INCREMENT
REACHES 5
5-STRIKE
WITHIN A SINGLE
COUNTER1
Y1 DEMAND
LED ALERT
HIGH
CODE / OR
PRESSURE
MODERATE
SWITCH (S4)
ALERT 412
LOCKOUT
DISPLAYED
LED ALERT
CLEARED
LED ALERT
HIGH CODE / OR
PRESSURE NORMAL
DISPLAYED
SERVICE
REQUIRED2
WAITING FOR
OPEN PRESSURE
SWITCH TO CLOSED
CLOSE
Figure 30. High Pressure Switch (S4) Sequence of Operation (All Versions)
XC25
51
Component Testing
Component Testing Table of Contents

Verifying High Pressure and Low Pressure Switch Oper Line Filter (Electromagnetic Compatibility Circuit - EMC)
ation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Operations, Checkout and Status / Error Codes . . . 62
Compressor Operation, Checkout and Status / Error Outdoor Fan Operation and Checkout . . . . . . . . . . . 63
Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Ferrites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Crankcase Heater, Checkout and Status /
Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Outdoor Control Operation, Checkout and Status / Error
Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Compressor Sound Cover . . . . . . . . . . . . . . . . . . . . . . 59
Liquid Filter Drier (Heat Pumps only) . . . . . . . . . . . . . 59 Unit Sensor Operations, Checkout and Status / Error
Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Top Cap Switch Operation, Checkout and Status / Error
Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 DC Inverter Control Operation, Checkout and Status /
Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Reactor Operations, Checkout and Status /
Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Emergency 24VAC Operation . . . . . . . . . . . . . . . . . . . 74
Verifying High and Low Pressure Switch Operation

OPERATION :
The unit's pressure switches (LO PS - S87 and HI PS - S4) are factory-wired into the control on the LO-PS and HI-PS termin
als, respectively.
Low Pressure Switch (LO-PS) — See figure 29 for low pressure switch sequence of operation.
High Pressure Switch (HI-PS) — See figure 30 for high pressure switch sequence of operation.
Pressure Switch Event Settings
The following pressures are the auto-reset event value triggers for low and high pressure thresholds:
D High Pressure (auto-reset) - trip at 590 psig; reset at 418.
D Low Pressure (auto-reset) - trip at 40 psig; reset at 90.
CHECKOUT
Using a multimeter set to ohms with the terminals disconnected from the control board, check the resistance between the
two terminals of the pressure switch. If the resistance reading is 0 ohms, the switch is closed.
S4 S87
HIGH LOW
PRESSURE PRESSURE
SWITCH SWITCH
Figure 31. Verifying High Pressure and Low Pressure Switch Operation
XC25
52
LOW
INITIAL TRIP
PRESSURE CONTACTOR
Y1 DEMAND CLOSED SWITCH IS
SWITCH (S87) ENERGIZED IGNORED FOR
90 SECONDS
LOW
PRESSURE SWITCH IS CLOSED OR OUTDOOR
OPEN CLOSED AMBIENT TEMPERATURE IS 15ºF
SWITCH (S87)
OR BELOW3
CONTACTOR
DE-ENERGIZED 1. The thermostat will terminate demand when the contactor is
5-strike counter will reset.
OPEN
2. Lockouts can be reset by cycling power off to the outdoor control's
ANTI-SHORT (A175) R terminal.
CYCLE TIMER
BEGINS 3. The low pressure switch is ignored by the system when the outdoor
temperature is below 15°F.
5-STRIKE
COUNTER
INCREMENT
REACHES 5
5-STRIKE
WITHIN A SINGLE
COUNTER1
Y1 DEMAND
LED ALERT
LOW
CODE / OR
PRESSURE
MODERATE
SWITCH (S87)
ALERT 410
LOCKOUT
DISPLAYED
LED ALERT
DISPLAYED
CONTACTOR
ENERGIZED
LED ALERT
LOW CODE / OR
PRESSURE NORMAL
DISPLAYED
SERVICE
REQUIRED2
WAITING FOR
PRESSURE
OPEN SWITCH TO CLOSED
CLOSE
Figure 32. Low Pressure Switch (S87) Sequence of Operation (All Versions)
XC25
53
HIGH
PRESSURE TOP CAP CONTACTOR
Y1 DEMAND CLOSED SWITCH (S173) CLOSED ENERGIZED
SWITCH (S4)
HIGH
PRESSURE
OPEN CLOSED
SWITCH (S4)
CONTACTOR
DE-ENERGIZED
1. The thermostat will terminate demand when the contactor is
5-strike counter will reset.
OPEN
2. Lockouts can be reset by cycling power off to the outdoor control's
ANTI-SHORT
(A175) R terminal.
CYCLE TIMER
BEGINS
5-STRIKE
COUNTER
INCREMENT
REACHES 5
5-STRIKE
WITHIN A SINGLE
COUNTER1
Y1 DEMAND
LED ALERT
HIGH
CODE / OR
PRESSURE
MODERATE
SWITCH (S4)
ALERT 412
LOCKOUT
DISPLAYED
LED ALERT
CLEARED
LED ALERT
HIGH CODE / OR
PRESSURE NORMAL
DISPLAYED
SERVICE
REQUIRED2
WAITING FOR
OPEN PRESSURE
SWITCH TO CLOSED
CLOSE
Figure 33. High Pressure Switch (S4) Sequence of Operation (All Versions)
XC25
54
High and Low Pressure Switch Errors
Table 10. Outdoor Control 7-Segment Display Alert Codes - High and Low Pressure Switches
System fault and lockout codes take precedence over system status codes (cooling, heating operating percentages or defrost/dehumidification). Only
the latest active fault or lockout codes are displayed (if present). If no fault or lockout codes are active, then system status codes are displayed. Alert
Alert
Priority Alarm Description Possible Causes and Clearing Alarm
Codes
Unit pressure is below the lower limit. The system is shutdown. The low pressure
switch opens at 25PSIG and closes at 40PSIG. Confirm that the system is properly
The outdoor unit low pressure
E 410 Moderate charged with refrigerant. Check TXV, indoor unit blower motor, dirty filters or clogged
switch has closed.
refrigerant filter. Confirm that the evaporator coil is clean. The alarm clears after the
pressure switch opens or after a power reset.
Low pressure switch error count reached 5 strikes. The low pressure switch for
The low pressure switch has
HFC410A opens at 40PSIG and resets at 90PSIG. Confirm that the system is prop
opened 5 times within one hour. As
E 411 Critical erly charged with refrigerant. Check for clogged TXV, blockage to indoor unit blower
a result, the outdoor unit is locked
motor, dirty filters or clogged refrigerant filter. Confirm that the evaporator coil is
out.
clean. The alarm clears after a power reset.
Unit pressure is above the upper limit. System is shut down. The high pressure
switch opens at 590PSIG and closes at 418PSIG. Confirm that the system is prop
erly charged with refrigerant. Check for clogged TXV, blockage to indoor unit blower
The outdoor unit high pressure motor, clogged refrigerant filter. Confirm that the outdoor unit is clean. The alarm
E 412 Moderate
switch has opened. clears after the pressure switch closes or a power reset.
For heating, indoor CFM may be set too low. For zoning system, zone CFM may be
set too low.
Open high pressure switch error count reached 5 strikes. System is shut down. The
The high pressure switch has high pressure switch for HFC410A will open at 590PSIG and close at 418PSIG.
opened 5 times within one hour. As Confirm that the system is properly charged with refrigerant. Check condenser fan
a result, the outdoor unit is locked motor, clogged TXV, blockage to indoor unit blower motor, stuck reversing valve or
E 413 Critical out. clogged refrigerant filter. Confirm that the outdoor unit is clean. The alarm clears
after a power reset.
NOTE - Unused on XC25. Used for
heat pump applications only. For heating, indoor CFM may be set too low. For zoning system, zone CFM may be
set too low.
Compressor Operation, Checkout and Status / Error Codes

OPERATION:
The compressor is a 380VAC three-phase variable-capacity scroll compressor that is approved for use with HFC410A refri
gerant. The compressor, when connected to an inverter, is capable of operating in a running frequency range from 22 hertz
up to a maximum of 70 Hertz (maximum hertz is dependent on compressor size). The compressor speed is determined by
demand from the room thermostat.
CHECKOUT:
Figure 34. Compressor Operation, Checkout and Status/Error Codes

IMPORTANT: If compressor replacement is required, remove the compressor through the top of the unit. Removal through
the access panel is not possible.
XC25
55
STATUS CODES:
When the compressor is running, the 7segment display on the outdoor control sends the current compressor demand (as a
percentage) to the room thermostat. (Example: C 5 0 – compressor is running at 50% of maximum speed.)
Figure 35. Compressor Operation, Checkout and Status/Error Codes

ERROR CODES:
Table 11. Outdoor Control 7-Segment Display Alert Codes - Compressor
codes are also displayed on the iComfort Wi-Fi ® thermostat..
Inverter LED Flash

Codes Code
Red LED Green LED
If condition is detected, outdoor unit compressor and fan stop.

Antishort cycle is initiated. If condition occurs 10 times within an
hour, system is locked out.
Moderate / Compressor start
E 430 26 2 flashes 6 flashes Indicates poor connection at compressor harness, improper
Critical failure.
winding resistance, locked compressor rotor, or flooded com
pressor.
Error occurs when compressor peak phase current is greater
The inverter has de than 28A. Inverter issues code 14 first and slows down to try to
Moderate / tected a compressor reduce the current. If the current remains high, outdoor unit com
E 433 29 2 flashes 9 flashes
Critical over-current condi pressor and fan stop. Antishort cycle is initiated. If condition oc
tion. curs 5 times within an hour, system is locked out. To clear discon
nect power to outdoor unit and restart.
Input current is approaching a high limit. Compressor speed
Compressor slow automatically slows. The control continues sending the inverter
E 439 12 1 flash 2 flashes Moderate down due to high in speed demanded by the thermostat. The control sets indoor
put current. CFM and outdoor RPM to values according to demand percent
age rather than the actual Hz. Alarm is automatically clear.
XC25
56
Table 11. Outdoor Control 7-Segment Display Alert Codes - Compressor
codes are also displayed on the iComfort Wi-Fi ® thermostat..
Inverter LED Flash

Codes Code
Red LED Green LED
Heat sink temperat
ure is approaching
limit. The com
pressor speed auto Issue: Feedback from supplier tear down of inverter indicates
matically slows to that the screws that hold the inverter to the inverter board were
reduce heat sink loose causing poor contact between these two components.
temperature. The
E 440 13 1 flash 3 flashes Moderate control sets indoor Corrective action: Tighten screws that hold the heat sink to the
CFM and outdoor inverter control board.
RPM to values ac
cording to demand NOTE: Wait 5 minutes to all capacitor to discharge before check
percentage rather ing screws.
than the actual Hz.
Alarm is automatic
ally cleared.
Compressor slow
down due to high
compressor current.
Compressor current
is approaching limit.
The compressor
speed automatically Issue: Possible issue is system running at high pressures.
E 441 14 1 flash 4 flashes Moderate slows. The control Check for high pressure trips or other alert codes in room ther
sets indoor CFM mostat and outdoor control.
and outdoor RPM to
values according to
demand percentage
rather than the actu
al Hz. Alarm is auto
matically cleared..
Load shedding function: Provides a method for a local utility
Compressor has
company to limit the maximum power level usage of the outdoor
E 600 N/A N/A N/A Critical been cycled OFF on
unit. The feature is activated by applying 24 volts AC power to
utility load shedding.
the L and C terminals on the outdoor control.
XC25
57
Crankcase Heater, Checkout and Status / Error Codes
OPERATION:
CRANKCASE HEATER (HR1)
Compressors in all units are equipped with a 40 or 70 watt (depending on unit size) belly-band type crankcase heater. The
heater prevents liquid from accumulating in the compressor. The heater is controlled by the crankcase heater thermostat.
CRANKCASE HEATER THERMOSTAT (S40)
Crankcase heater thermostat S40 controls the crankcase heater in all units and is located on the liquid line (see figure 2 for
location).
1. When liquid line temperature drops below 50°F the thermostat closes which results in the heater being energized.
2. When liquid line temperature rises above 70°F the thermostat opens which results in the heater being de-energized.
Crankcase Heater Thermostat Belly-Band Crankcase Heater - 240VAC, Watts

40 or 70
Figure 36. Belly-Band Crankcase Heater Thermostat
CHECKOUT:
Belly-Band Crankcase Heater: Using meter set on ohms, check crankcase heater resistance. If resistance is 0 ohms or
infinite, replace the crankcase heater.
Figure 37. Checking Belly-Band Crankcase Heater

Crankcase Heater Thermostat: As the detected temperature changes, the resistance across the sensor changes. Table
15 on page 68 shows how the resistance varies as the temperature changes for this sensor.
NOTE - When checking the ohms across a sensor, be aware that a sensor showing a resistance value that is not within the
range shown in table 15 on page 68, may be performing as designed. However, if a shorted or open circuit is detected, the
sensor is faulty; the sensor needs to be replaced.
XC25
58
Figure 38. Checking Crankcase Heater Thermostat
STATUS CODE:
None
ERROR CODES:
None
Compressor Sound Cover
All units come with a soft-sided polyethylene molded outer shell compressor sound cover. The cover helps reduce any un
wanted operating sounds from the compressor. The cover features a hook/loop closure system for ease of
installation on the compressor.
Figure 39. Compressor Sound Cover
Liquid Line Filter Drier

A filter drier designed for all XC25 series model units is factory-installed in the liquid line. The filter drier is designed to remove
moisture and foreign matter, which can lead to compressor failure.
Figure 40. Liquid Line Filter Drier
XC25
59
Top Cap Switch Operation, Checkout and Status / Error Codes
OPERATION:
Top Cap Thermal Sensor Switch (S173)
Some units are equipped with a compressor-mounted normally closed temperature switch that prevents compressor dam
age due to overheating caused by internal friction. The switch is located on top of the compressor casing. This switch senses
the compressor casing temperature and opens at 239-257°F to shut off compressor operation. The auto-reset switch closes
when the compressor casing temperature falls to 151-187°F, and the compressor is re-energized. This single-pole, single-
throw (SPST) bi-metallic switch.
COMPRESSOR TOP CAP SWITCH

(SPST BI-METALIC SWITCH,
NORMALLY OPENS AT 239-257ºF,
AND CLOSES AT 151-187ºF
SWITCH COVER
TOP OF COMPRESS0R
Figure 41. Top Cap Thermal Sensor Switch

CHECKOUT:
Using a multimeter set to ohms, with the terminals disconnected from the system, check the resistance between the two
terminals of the top cap switch. If the resistance reading is 0 ohms, the switch is closed.
Figure 42. Verifying Top Cap Thermal Sensor Switch

STATUS:
None
XC25
60
ERROR:
Table 12. Outdoor Control 7-Segment Display Alert Codes - Top Cap Switch
Alert
Codes
Issue: One of the wires from the top cap switch had pulled off one of the TP termin
Compressor top cap switch ex als on the outdoor control board.
E 422 Moderate
ceeding thermal limit.
Corrective Action: Reconnected wire onto top cap terminal.
The top cap switch has opened 5
When compressor thermal protection sensor opens 5 times within 1 hour, outdoor stops
E 442 Critical times within one hour. As a result,
working. To clear, disconnect power to outdoor unit and restart.
the outdoor unit is locked out.
Reactor Operations, Checkout and Status / Error Codes

OPERATION:
Reactor (Inductor or choke) is a passive twoterminal electrical component that stores energy in its magnetic field. Reactors
are one of the basic components used in electronics where current and voltage change with time, due to the ability of induct
ors to delay and reshape alternating currents.
CHECKOUT:
Main Power ON – Voltage IN reactor should be the same as the voltage OUT. With main power OFF and reactor disconnec
ted from system; resistance between leads should be the same (brown IN to brown OUT, blue IN to blue OUT).
STATUS CODES:
None
ERROR CODES:
None
Voltage “IN” same as Voltage “OUT”
Figure 43. XC/XP 25-024 and -036 Reactor
208/240 208/240
Voltage Voltage
“IN” “OUT”
Figure 44. XC/XP 25-048 and -060 Reactor
XC25
61
Line Filter (Electromagnetic Compatibility Circuit - EMC) Operations, Checkout and Status /
Error Codes
OPERATION:
The line filter reduces the unintentional conducted emission from the equipment, to a level sufficient to pass regulatory
limits (such as FCC part 15).
The filter is rated at 208/230 volt, 30 amp maximum, 60 Hertz.
NOTE - The 2- and 3-ton inverters have the EMC builtin. The 4- and 5-ton units have an external device (see illustration
below).
NOTE - A line filter is an electronic filter which is placed between electronic equipment and an external power source in order
to attenuate conducted radio frequency interference (RFI). RFI is also known as electromagnetic interference (EMI).
CHECKOUT:
Voltage IN should read the same value as the Voltage OUT. With filter isolated from system, resistance between L1 and L2
should be the same as resistance between N1 and N2.
STATUS CODES:
None
ERROR CODES:
None
L2
L1 208/240
Voltage OUT
208/240
Voltage IN
N1 N2
Figure 45. XC25 4- and 5-ton filter board (EMC)
XC25
62
Outdoor Fan Operation and Checkout
OPERATION:
These units use an integrated control and motor that is programmed for variable-capacity operation. The fan speed is
controlled by the iComfort Wi-Fi® thermostat.
CHECKOUT:
VAC Voltage Check
Check for 208/240 VAC power at inverter contactor (red wires) (see figure 46).
With unit operating, check for main VAC to motor and outdoor control VDC output to motor:
1. No voltage present – Check main power
2. Voltage present – Perform DC volt checks (19 -23 VDC between FAN PWM and COM) (see figure 46).
Perform DC volt checks (19 -23

VDC between FAN PWM and
COM).
Figure 46. VAC Voltage Check
XC25
63
VDC Voltage Check:
Check for VDC out of Fan PWM and COM. VDC output reading is determined by the percentage of room thermostat de
mand.
1. No voltage present – Remove wires from control and check for VDC. If there is no voltage present, then replace out
door control.
2. Voltage present – Perform a 9-volt battery test on motor (see figure 47).
BROWN LEAD
BLACK LEAD
CONNECT B4 FAN MOTOR WIRE

TO 9V BATTERY POSITIVE
V
TERMINAL
CONNECT B4 FAN MOTOR BLACK

COMMON WIRE TO 9V BATTERY
NEGATIVE TERMINAL
NEGATIVE TERMINAL POSITIVE TERMINAL
FULLY CHARGED 9V BATTERY
Figure 47. VDC Voltage Check

STATUS OR ERROR CODES:
There is no feedback from the outdoor fan motor to the outdoor control therefore no status or error codes are displayed on
either the outdoor control or iComfort Wi-Fi® room thermostat.
NOTE - If the outdoor fan does not operate at the correct RPM, or does not start, the system will shut be down by other
protection components such as the high and low pressure switches which will generate error code(s).
Ferrites
Electronic cabling and wires, by virtue of their lengthtowidth ratios, are perfect natural antennas. In the presence of
highspeed microprocessor signals, cables will conduct, radiate, and receive unwanted highfrequency signals. Use an in
sertion-loss device, such as a ferrite suppressor as shown below, to control radio-frequency (RF) interference.
Ferrites are consistently stable over time and

over wide temperature ranges, and provide RF
suppression without causing large current
losses.
Figure 48. Ferrites
XC25
64
Outdoor Control Operation, Checkout and Status / Error Codes
OPERATION:
The outdoor control is a microprocessor-based device for use with variable-capacity compressors up to 5-tons in capacity
operating on 24VAC residential power. The outdoor control integrates the functionality of maintaining compressor speed,
demand, defrost and fan PWM controls. The outdoor control is self-configuring. During start-up the outdoor control selects
one of two configurations variable-capacity air conditioner or variable-capacity heat pump.
7-SEGMENT
DISPLAY
PUSH
BUTTON
PUMP DOWN - WHEN UNIT IS IN PUMP DOWN MODE, WILL BE

NOTE - The green LED located on the outdoor control flashes when DISPLAYED ON 7-SEGMENT.
communication occurs between the outdoor control and either the
thermostat or the inverter. TO ACTIVATE PUMP DOWN MODE, REFER TO PUMP DOWN
CYCLE SEQUENCE ON PAGE 39.
Figure 49. Outdoor Control Unit

STATUS CODES:
Table 13. Outdoor Control 7-Segment Display Alert Codes - Outdoor Control Status
Alert Codes Priority Alarm Description Possible Causes and Clearing Alarm
Compressor has Load shedding function: Provides a method for a local utility company to limit the maximum power
E 600 Critical been cycled OFF on level usage of the outdoor unit. The feature is activated by applying 24 volts AC power to the L and C
utility load shedding. terminals on the outdoor control.
Outdoor unit has Low temperature Protection: Outdoor unit will not operate when the outdoor temperature is at or
been cycled OFF on below 4°F (20°C). If the unit is operating and the outdoor temperature drops below 4°F (20°C),
E 601 Critical
low temperature the unit will continue to operate until the room thermostat is satisfied or the outdoor temperature
protection. drops to 15°F (26°C). (Outdoor unit ambient sensor provides temperature readings.)
XC25
65
ERROR CODES:
Table 14. Outdoor Control 7-Segment Display Alert Codes - Outdoor Control Errors
Alert
Codes
Equipment is unable to communicate. Indicates numerous message errors. In most
The outdoor control has lost com cases errors are related to electrical noise. Make sure high voltage power is separated
E 105 Moderate munication with either the thermo from RSBus. Check for miswired and/or loose connections between the stat, indoor
stat or indoor unit. unit and outdoor unit. Check for a high voltage source of noise close to the system. Fault
clears after communication is restored.
Typically, this alarm/code does not cause any issues and will clear on its own. The alarm
There is a delay in the outdoor unit / code is usually caused by a delay in the outdoor unit responding to the thermostat.
E 120 Moderate responding to the system. Check all wiring connections. Cleared after unresponsive device responds to any in
quiry.
Equipment lost communication with the thermostat. Check the wiring connections, ohm
The iComfort WiFi® thermostat has wires and cycle power. The alarm stops all associated HVAC operations and waits for
E 124 Critical lost communication with the outdoor a heartbeat message from the unit that's not communicating. The alarm / fault clears
unit for more than 3 minutes. after communication is reestablished.
There is a hardware problem with There is a control hardware problem. Replace the outdoor control if the problem pre
E 125 Critical the outdoor control. vents operation and is persistent. The alarm / fault is cleared 300 seconds after the fault
recovers.
The outdoor unit control parameters
E 131 Critical are corrupted Reconfigure the system. Replace the control if heating or cooling is not available.
E 132 Critical Internal software error. Replace outdoor control.
Unit Sensor Operations, Checkout and Status / Error Codes

OPERATION
Pins 5 and 6 (No Sensor)
There is no sensor located on positions 5 and 6 of the connector. A resistor installed between pins 5 and 6 on the cable
harness provides continuity for this circuit. This resistor (location shown in figure 51) provides resistance value between
314669 and 3779 ohms . If the resistor becomes damaged or lost, the outdoor control generates a false error code indicating
the coil temperature sensor is out of range or faulty (see table 15 on page 68). If resistor is damaged or missing, order re
placement harness assembly (101334-05).
Ambient Temperature Sensor (RT13)
Ambient temperatures, as read by the ambient temperature sensor (shown in figure 51) which are below -35°F (-37°C) or
above 120°F (48°C) trigger a fault condition. If the ambient sensor is open, shorted, or out of the temperature range of the
sensor, the control does not perform demand defrost operation. The control reverts to time/temperature defrost operation
and displays the appropriate alert code (see table 15 on page 68). Heating and cooling operation is allowed in this fault
condition.
Liquid Line Temperature Sensor (RT36)
Liquid line temperatures below -40°F (-40°C) or above 140°F (60°C) trigger a fault condition and result in the appropriate
alarm code (see table15 on page 68). The outdoor control uses the liquid line sensor to change the fan speed, allowing
cooling operation at lowered ambient temperatures.
XC25
66
TEMP RANGE ºF RESISTANCE VALUES PIN# / WIRE
SENSOR
(ºC) RANGE (OHMS) SLEEVE COLOR
NONE N/A 314669 and 3779 6 AND 5
OUTDOOR 336,000 to 2,487 (see 4 AND 3

AMBIENT -40 (-40) TO table 15 on page 68 for (BLACK)
140 (60) exact temperature to
2 AND 1
LIQUID LINE ohm readings).
(YELLOW)
OUTDOOR
AMBIENT
BLACK WIRES WITH

LIQUID LINE BLACK SLEEVE
TEMPERATURE
SENSOR HARNESS
BLACK WIRES WITH
YELL0W SLEEVE
Figure 50. Temperature Sensor Specifications

CHECKOUT
Sensors connect to the outdoor control through a field‐replaceable harness assembly that plugs into the outdoor control.
Through the sensors, the control detects outdoor ambient, coil and liquid temperature fault conditions. As the detected tem
perature changes, the resistance across the sensor changes. Check sensor operation by reading ohms across pins shown
in figure 50.
NOTE - When checking the ohms across a sensor, be aware that a sensor showing a resistance value that is not within the
range shown in figure 50, may be performing as designed. However, if a shorted or open circuit is detected, then the sensor
may be faulty and the sensor harness will need to be replaced.
LIQUID LINE SENSOR
OUTDOOR AMBIENT
TEMPERATURE
SENSOR
CRANKCASE HEATER
THERMOSTAT (S40) OPENS AT
70ºF, CLOSES AT 50ºF
Figure 51. Temperature Sensor Locations
XC25
67
Table 15. Ambient and Liquid Line Sensors Temperature / Resistance Range
Degrees Fahr Degrees Fahr Degrees Fahr Degrees Fahr
Resistance Resistance Resistance Resistance
enheit enheit enheit enheit
136.3 2680 56.8 16657 21.6 44154 -11.3 123152
133.1 2859 56.0 16973 21.0 44851 -11.9 125787
130.1 3040 55.3 17293 20.5 45560 -12.6 128508
127.3 3223 54.6 17616 20.0 46281 -13.2 131320
124.7 3407 53.9 17942 19.4 47014 -13.9 134227
122.1 3592 53.2 18273 18.9 47759 -14.5 137234
119.7 3779 52.5 18607 18.4 48517 -15.2 140347
117.5 3968 51.9 18945 17.8 49289 -15.9 143571
115.3 4159 51.2 19287 17.3 50074 -16.5 146913
113.2 4351 50.5 19633 16.8 50873 -17.2 150378
111.2 4544 49.9 19982 16.3 51686 -17.9 153974
109.3 4740 49.2 20336 15.7 52514 -18.6 157708
107.4 4937 48.5 20695 15.2 53356 -19.3 161588
105.6 5136 47.9 21057 14.7 54215 -20.1 165624
103.9 5336 47.3 21424 14.1 55089 -20.8 169824
102.3 5539 46.6 21795 13.6 55979 -21.5 174200
100.6 5743 46.0 22171 13.1 56887 -22.3 178762
99.1 5949 45.4 22551 12.5 57811 -23.0 183522
97.6 6157 44.7 22936 12.0 58754 -23.8 188493
96.1 6367 44.1 23326 11.5 59715 -24.6 193691
94.7 6578 43.5 23720 11.0 60694 -25.4 199130
93.3 6792 42.9 24120 10.4 61693 -26.2 204829
92.0 7007 42.3 24525 9.9 62712 -27.0 210805
90.6 7225 41.7 24934 9.3 63752 -27.8 217080
89.4 7444 41.1 25349 8.8 64812 -28.7 223677
88.1 7666 40.5 25769 8.3 65895 -29.5 230621
86.9 7890 39.9 26195 7.7 67000 -30.4 237941
85.7 8115 39.3 26626 7.2 68128 -31.3 245667
84.5 8343 38.7 27063 6.7 69281 -32.2 253834
83.4 8573 38.1 27505 6.1 70458 -33.2 262482
82.3 8806 37.5 27954 5.6 71661 -34.1 271655
81.2 9040 37.0 28408 5.0 72890 -35.1 281400
80.1 9277 36.4 28868 4.5 74147 -36.1 291774
79.0 9516 35.8 29335 3.9 75431 -37.1 302840
78.0 9757 35.2 29808 3.4 76745 -38.2 314669
77.0 10001 34.7 30288 2.8 78090 -39.2 327343
76.0 10247 34.1 30774 2.3 79465
75.0 10496 33.5 31267 1.7 80873
74.1 10747 33.0 31766 1.2 82314
73.1 11000 32.4 32273 0.6 83790
72.2 11256 31.9 32787 0.0 85302
71.3 11515 31.3 33309 -0.5 86852
70.4 11776 30.7 33837 -1.1 88440
69.5 12040 30.2 34374 -1.7 90068
68.6 12306 29.6 34918 -2.2 91738
67.7 12575 29.1 35471 -2.8 93452
66.9 12847 28.6 36031 -3.4 95211
66.0 13122 28.0 36600 -4.0 97016
65.2 13400 27.5 37177 -4.6 98870
64.4 13681 26.9 37764 -5.2 100775
63.6 13964 26.4 38359 -5.7 102733
62.8 14251 25.8 38963 -6.3 104746
62.0 14540 25.3 39577 -6.9 106817
61.2 14833 24.8 40200 -7.5 108948
60.5 15129 24.2 40833 -8.2 111141
59.7 15428 23.7 41476 -8.8 113400
59.0 15730 23.2 42130 -9.4 115727
58.2 16036 22.6 42794 -10.0 118126
57.5 16345 22.1 43468 -10.6 120600
XC25
68
ERROR COCODES:
Table 16. Outdoor Control 7-Segment Display Alert Codes - Outdoor Control Errors
NOTE - System fault and lockout codes take precedence over system status codes (cooling, heating operating percentages
or defrost/dehumidification). Only the latest active fault or lockout codes are displayed (if present). If no fault or lockout codes
are active, then system status codes are displayed. Alert codes are also displayed on the iComfort Wi-Fi ® thermostat.
Alert
Codes
During normal operation, after the outdoor control recognizes sensors, the alarm will
be sent only if valid temperature reading is lost. Compare outdoor sensor resistance to
The iComfort Wi-Fi® thermostat has temperature/resistance charts in unit installation instructions. Replace sensor pack if
E 180 Critical found a problem with the outdoor necessary. At the beginning of (any) configuration, furnace or air-handler control will
unit's ambient temperature sensor. detect the presence of the sensor(s). If detected (reading in range), appropriate
feature will be set as 'installed' and shown in the iComfort Wi-Fi® thermostat 'About'
screen. The alarm / fault will clear upon configuration, or sensing normal values.
The outdoor coil sensor is either Coil sensor is detected as open or shorted, or temperature is out of coil sensor range.
open, short-circuited or the Outdoor unit control will not perform demand or time/temperature defrost operation.
Moderate /
E 416 temperature is out of sensor range. System will still heat or cool. Check the resistance of the coil sensor and compare to
Critical
As a result the outdoor unit control temperature resistance chart. Replace coil sensor if needed. The alarm clears when
will not perform defrost. outdoor unit control detects proper coil sensor readings or after a power reset.
E 424 Moderate Faulty outdoor liquid line sensor Sensor is open or shorted. Replace the sensor.
DC Inverter Control Operation, Checkout, Status / Error Codes

OPERATION OF COMPONENTS:
Electromagnetic compatibility circuit (EMC): EMC ensures the correct operation of different equipment items which use or
respond to electromagnetic phenomena. It also helps to negate the effects of interference. NOTE - The 2- and 3-ton inverter
has an EMC builtin. The 4- and 5-ton units have an external inverter.
CONVERTER:
Converts AC (alternating current) to DC (direct current).
POWER FACTOR CORRECTION (PFC) CIRCUIT:
The PFC module is an integrated part of the outdoor inverter that monitors the DC bus for high, low and abnormal voltage
conditions. If any of these conditions are detected, the PFC function and compressor will stop.
INTELLIGENT (INVERTER) POWER MODULE (IPM):
The IPM converts DC power into AC power. The control method is known as pulse width modulation (PWM). This means the
DC is switched on and off very quickly (chopped) by the transistor switches to make simulated AC at required frequency and
voltage.
COMMUNICATION CONTROL CIRCUIT:
Receives and sends message between the inverter and the outdoor control.
Power Factor Correction Circuit Electromagnetic Compatibility Circuits
Converter
Intelligent Power Module Communication Control
Figure 52. 2- and 3-Ton Unit Inverter
XC25
69
Heat Sink
Converter Intelligent Power Module
Power Factor
Correction
Circuit
Communication Control
Figure 53. 4- and 5-Ton Unit Inverter

STATUS CODES:
NOTE - System fault and lockout codes take precedence over system status codes (cooling, heating operating percentages or defrost/de
humidification). Only the latest active fault or lockout codes are displayed (if present). If no fault or lockout codes are active, then system
status codes are displayed. Alert codes are also displayed on the iComfort Wi-Fi ® thermostat.
Inverter LED Flash
Code (number of
Alert flashes) Priority Alarm Description Possible Causes and Clearing Alarm
Codes
Green
Red LED
LED
N/A ON OFF N/A XC 25-024 and -036 only: Indicates inverter is operating normally.
N/A ON ON N/A XC 25-048 and -060 only: Indicates inverter is operating normally.
N/A OFF OFF N/A Indicates inverter is NOT energized.
ERROR CODES:
Inverter LED Flash

Codes Code
Red LED Green LED
Moderate The inverter has detected a Control will lock out after 10 strikes within an hour. To
E 423 40 4 flashes OFF
/ Critical circuit problem. clear disconnect power to outdoor unit and restart.
After ten faults within one hour, control will lock out.
Indicates poor system operation. Review history of
alarms to resolve system setup. Check condenser fan
motor, TXV, indoor unit blower motor, stuck reversing
E 426 N/A N/A N/A Critical Excessive inverter alarms valve, over-charge, undercharge, and clogged refriger
ant filter.
To clear error, disconnect power to outdoor unit and re
start. Inverter alarms 12 to 14 and 53 do not count to
wards this lock out condition.
XC25
70
Inverter LED Flash

Codes Code
Red LED Green LED
If condition (55A or higher) is detected, outdoor unit will
stop (compressor and fan). Antishort cycle is initiated. If
peak current (55A or higher) occurs 10 times within an
Moderate The inverter has detected a hour, system will lock out.
E 427 21 2 flashes 1 flash
/ Critical DC peak fault condition.
Indicates high pressure, condenser fan failure, locked
compressor rotor or overcharge.
If condition is detected, outdoor unit will stop (compressor
and fan). Antishort cycle is initiated. If condition occurs 5
The inverter has detected a times within an hour, system will lock out.
Moderate
E 428 22 2 flashes 2 flashes high main input current con
/ Critical Indicates high pressure, condenser fan failure or over
dition.
charge. To clear, disconnect power to outdoor unit and
restart.
On a call for compressor op Issues:
eration, if DC link power in in
(1) If DC link power in inverter does not rise above 180
verter does not rise above
VDC for 2- and 3-ton models, 250 VDC for 4- and 5-ton
180 VDC for 2 and 3 ton mod
els, 250 VDC for 4 and 5 ton models, within 30 seconds, the outdoor control will dis
models, within 30 seconds, play a moderate code.
the control will display a mod (2) Capacitors on inverter do not properly charge.
Moderate
E 429 23 2 flashes 3 flashes erate code. If condition is de
/ Critical Corrective Actions:
tected, outdoor unit will stop
(Compressor and fan). Anti-
(1) check for proper main power to outdoor unit and for
short cycles is initiated. If
any loose electrical connections.
condition occurs 10 times
within a 60 minute rolling time (2) Outdoor control boards with part # 103686-03 have
period, system will lock out software update to delay the de-energizing of the revers
and display a critical code. ing valve by four seconds when coming out of defrost.
If condition is detected, outdoor unit will stop (compressor
and fan). Antishort cycle is initiated. If condition occurs
10 times within an hour, system will lock out.
Moderate
E 430 26 2 flashes 6 flashes Compressor start failure. Indicates poor connection at compressor harness, im
/ Critical
proper winding resistance, locked compressor rotor, or
flooded compressor.
Error occurs when PFC de Issues:
tects an over-current condi (1) Indicates power interruption, brownout, poor electrical
tion of 100A, the control will connection or loose inverter input wire.
display a moderate code. If
condition is detected, out (2) System testing was set up and code was generated
door unit will stop (Com when the reversing valve is de-energized coming out of
pressor and fan). Anti-short defrost (code appears with or without 30 compressor
Moderate
E 431 27 2 flashes 7 flashes cycle is initiated. Inverter is delay).
/ Critical
unavailable to communicate Corrective Actions:
with the outdoor control for 3
minutes. If condition occurs (1) Check for proper main power to outdoor unit and for
10 times within a 60 minute any loose electrical connections.
rolling time period, system (2) Outdoor control boards with part # 103686-03 have
will lock out and display a crit software update to delay the de-energizing of the revers
ical code. ing valve by four seconds when coming out of defrost.
Error occurs when the DC link capacitor voltage is greater
than 480VDC. If condition is detected, outdoor unit will
Moderate stop (compressor and fan). Antishort cycle is initiated. If
E 432 28 2 flashes 8 flashes DC link high voltage condi
/ Critical condition occurs 10 times within an hour, system will lock
tion.
out. System will stop. To clear, disconnect power to out
door unit and restart.
XC25
71
Inverter LED Flash

Codes Code
Red LED Green LED
Error occurs when compressor peak phase current is
greater than 28A. Inverter will issue code 14 first and slow
The inverter has detected a down to try to reduce the current. If the current remains
Moderate
E 433 29 2 flashes 9 flashes compressor over-current high, outdoor unit will stop (compressor and fan).
/ Critical
condition. Antishort cycle is initiated. If condition occurs 5 times
within an hour, system will lock out. To clear disconnect
power to outdoor unit and restart.
Outdoor control has lost com
munications with the inverter Issues:
for greater than 3 minutes.
Outdoor control will stop all (1) Loose electrical connections.
compressor demands, re
Moderate / cycle power to the inverter by (2) Interruption of main power to inverter.
E 434 53 5 flashes 3 flashes
Critical de-energizing the contactor Corrective Actions:
for 2 minutes. If this occurs 3
time in one thermostat call, (1) Check all electrical connections.
the outdoor unit will locked
out and display a critical (2) Check for proper main power to inverter.
code.
When this error occurs, the outdoor control will cycle
power to the inverter by opening the contactor for 2
Moderate
E 435 60 6 flashes OFF Inverter internal error. minutes. Check that the EEPROM is properly seated.
/ Critical
After power is cycled to the inverter 3 times, the outdoor
unit is locked out.
Inverter heat sink temperat
ure exceeded limit. Occurs
when the heat sink temperat
ure exceeds the inverter limit. Issue: Feedback from supplier tear down of inverter in
Inverter issues code 13 first, dicates that the screws that hold the inverter to the invert
then slows down to allow the er board were loose causing poor contact between these
heat sink to cool. If temperat two components.
Moderate /
E 436 62 6 flashes 2 flashes ure remains high, outdoor
Critical Corrective Action: Tighten screws that hold the heat
unit stops (compressor and
sink to the inverter control board.
fan). Anti-short cycle is initi
ated. If condition occurs 5 NOTE: Wait five minutes to all capacitor to discharge be
times within an hour, system fore checking screws.
is locked out. To clear, dis
connect power to outdoor
unit and restart.
This occurs when the temperature sensor detects a tem
Heat sink temperature perature less than 0.4ºF or greater than 264ºF after 10
sensor fault has occurred minutes of operation. If condition is detected, outdoor unit
Moderate
E 437 65 6 flashes 5 flashes (temperature less than 4 ºF or will stop (compressor and fan). Antishort cycle is initi
/ Critical
greater than 264ºF after 10 ated. If condition occurs 5 times within an hour, system
minutes of operation). will lock out. To clear disconnect power to outdoor unit
and restart. If problem persists, replace inverter.
PFC over current condition.
This would be caused by a
high load condition, high
pressure, or outdoor fan fail
ure. Outdoor control will dis
play the code when the in
Issue: Possible issue is system running at high pres
Moderate / verter has the error. After 3
E 438 73 7 flashes 3 flashes sures. Check for high pressure trips or other alert codes in
Critical minutes, the inverter will re
room thermostat and outdoor control.
set and the compressor will
turn on again. If it happens
10 times within a 60 minute
rolling time period, the OD
control will lock out operation
of the outdoor unit and dis
play a critical code.
XC25
72
Inverter LED Flash

Codes Code
Red LED Green LED
Input current is approaching a high limit. Compressor

speed will automatically slow down. The control contin
Compressor slowdown due ues sending the inverter speed demanded by the thermo
to high input current. stat. The control will set indoor CFM and outdoor RPM to
values according to demand percentage rather than the
actual Hz. Alarm is automatically clear.
Heat sink temperature is ap Issue: Feedback from supplier tear down of inverter in
proaching limit. The com dicates that the screws that hold the inverter to the invert
pressor speed automatically er board were loose causing poor contact between these
slows to reduce heat sink two components.
temperature. The control
sets indoor CFM and outdoor Corrective action: Tighten screws that hold the heat sink
RPM to values according to to the inverter control board.
demand percentage rather
than the actual Hz. Alarm is NOTE: Wait 5 minutes to all capacitor to discharge before
automatically cleared. checking screws.
Compressor slowdown due

to high compressor current.
Compressor current is ap
proaching limit. The com
pressor speed automatically Issue: Possible issue is system running at high pres
E 441 14 1 flash 4 flashes Moderate slows. The control sets in sures. Check for high pressure trips or other alert codes in
door CFM and outdoor RPM room thermostat and outdoor control.
to values according to de
mand percentage rather than
the actual Hz. Alarm is auto
matically cleared..
XC25
73
Emergency 24VAC System Operation
The Y terminal located on the outdoor control allows the outdoor unit to be cycled ON and OFF using 24VAC inputs. The
outdoor unit will operate at 100% capacity in this configuration.
The following wiring diagrams display the wiring changes needed to switch a full communicating system to a non-communic
ating system with the XC25 running in emergency mode (24VAC inputs to outdoor unit).
Communicating Air
IComfort Wi-Fi  Thermostat, Handler or
Furnance
Communicating Air Handler and XC25 Emergency 24VAC
Communicating Air (Non−Communicating Mode)
Handler or
Furnance
24VAC Thermostat
IComfort ® Wi-Fi C
THERMOSTAT
R
XC25 UNIT
Y
NOTE 1 and 2
RSBus
NOTES:
XC25 UNIT
1. Move one wire on both
indoor and outdoor controls
from terminals i+ to Y1 for
24VAC operation on air
conditioner and indoor unit.
2. Disconnect the i- wire from
terminal strip and tape.
3. Do not disconnect wires
form the XC25 R and C NOTE 3
terminals, both are required.
Figure 54. Emergency 24VAC System Operation
System Refrigerant 4. Verify the charge using the subcooling method described in fig
ure 58.
IMPORTANT ! IMPORTANT: Unit must be operating at 100% input to be charged
properly.
The system must be operating at full capacity during
charging. Increase (heat) or decrease (cooling) the ADDING OR REMOVING REFRIGERANT
thermostat setting by 5°F to create system demand.
Confirm outdoor unit running capacity on the This system uses HFC-410A refrigerant which operates at much
display on the outdoor control. Value should be higher pressures than HCFC-22. The pre-installed liquid line filter
100%. drier is approved for use with HFC-410A only. Do not replace it with
components designed for use with HCFC-22.
This section outlines the procedures to:
INDOOR AIRFLOW CHECK
1. Connect a gauge set for testing and charging as illustrated in fig
ure 55. Check airflow using the Delta-T (DT) process using the illustration in
figure 56.
2. Check and adjust indoor airflow as described in figure 56.
3. Add or remove refrigerant using the weigh-in method shown in The diagnostic screen on the thermostat or outdoor control 7-seg
figure 57. ment display shows indoor and outdoor motor CFMs or RPMs.
XC25
74
MANIFOLD GAUGE SET
GAUGE SET LOW HIGH

CONNECTIONS FOR TESTING AND CHARGING
B TRUE SUCTION PORT
CONNECTION
OUTDOOR UNIT
REFRIGERANT TANK
CHARGE IN
LIQUID PHASE
A
DIGITAL SCALE
INSIDE OUTDOOR UNIT C

TO LIQUID TEMPERATURE SENSOR
D LINE SERVICE (LIQUID LINE)
TEMPERATURE VALVE
SENSOR
A. CLOSE MANIFOLD GAUGE SET VALVES AND CONNECT THE CENTER HOSE TO A CYLINDER OF HFC-410A SET FOR LIQUID PHASE CHARGING.
B. CONNECT THE MANIFOLD GAUGE SET'S LOW PRESSURE SIDE TO THE TRUE SUCTION PORT.
C. CONNECT THE MANIFOLD GAUGE SET'S HIGH PRESSURE SIDE TO THE LIQUID LINE SERVICE PORT.
D. POSITION TEMPERATURE SENSOR ON LIQUID LINE NEAR LIQUID LINE SERVICE PORT.
Figure 55. Gauge Set Connections
DT
TEMPERATURE OF AIR
AIRFLOW INDOOR COIL ENTERING INDOOR COIL ºF 80 24 24 24 23 23 22 22 22 20 19 18 17 16 15
78 23 23 23 22 22 21 21 20 19 18 17 16 15 14
DRY-BULB
76 22 22 22 21 21 20 19 19 18 17 16 15 14 13
74 21 21 21 20 19 19 18 17 16 16 15 14 13 12
A 72 20 20 19 18 17 17 16 15 15 14 13 12 11 10
70 19 19 18 18 17 17 16 15 15 14 13 12 11 10
WET-BULB ºF 57 58 59 60 61 62 63 64 65 66 67 68 69 70
DRY
BULB B
A
C 1. DETERMINE THE DESIRED DT — MEASURE ENTERING AIR
TDROP 72º TEMPERATURE USING DRY BULB (A) AND WET BULB (B).
53º DT IS THE INTERSECTING VALUE OF A AND B IN THE
TABLE (SEE TRIANGLE).
19º B
AIR
AIR FLOW 2. FIND TEMPERATURE DROP ACROSS COIL — MEASURE
FLOW 64º
THE DRY BULB AIR TEMPERATURE ENTERING AND LEAV
ING THE COIL (A AND C). TEMPERATURE DROP FORMULA:
(TDROP) = A MINUS C.
DRY BULB
ALL TEMPERATURES ARE INDOOR 3. DETERMINE IF FAN NEEDS ADJUSTMENT — IF THE DIF
EXPRESSED IN ºF COIL WET FERENCE BETWEEN THE MEASURED TDROP AND THE DE
BULB SIRED DT (TDROP–DT) IS WITHIN +3º, NO ADJUSTMENT IS
NEEDED. SEE EXAMPLE AT LEFT:
ASSUME DT = 15 AND A TEMP. = 72º, BELOW C TEMPERATURES REQUIRE ACTION:
4. ADJUST THE FAN SPEED — SEE INDOOR UNIT INSTRUC
Cº TDROP – DT = ºF ACTION TIONS TO INCREASE/DECREASE FAN SPEED.
53º 19 – 15 = 4 INCREASE THE AIRFLOW NOTE - CHANGING AIR FLOW AFFECTS ALL TEMPERA
TURES; RECHECK TEMPERATURES TO CONFIRM THAT THE
58º 14 – 15 = -1 (WITHIN +3º RANGE) NO CHANGE TEMPERATURE DROP AND DT ARE WITHIN +3º.
62º 10 – 15 = -5 DECREASE THE AIRFLOW
Figure 56. Checking Indoor Airflow over Evaporator Coil using Delta-T Chart
XC25
75
Use the WEIGH-IN method for adding initial refrigerant charge, and then use SUBCOOLING method for for verifying refrigerant charge.
WEIGH-IN CHARGING METHOD

NOTE - Insulate liquid line when it is routed through areas where
64ºF (17.7ºC) and Below
the surrounding ambient temperature could become higher than
Adjust amount for variation in the temperature of the liquid line or when pressure drop is equal
Amount specified line set length and liquid line to or greater than 20 psig.
on nameplate diameter using table below. Total charge
NOTE - The nameplate is shown for illustration purposes only. Go to
+ = actual nameplate on outdoor unit for charge information.
Liquid Line HFC-410A Charging Formula for Liquid Line Charge Adjustments
Set Diameter (ounces per foot) [(Line set oz./ft. x total length) (factory charge for line set)] = charge adjustment
5/16” 0.40 Example: Units are factorycharged for 15 feet (4.6 meters) of 3/8" line set.
3/8” 0.60 Factory charge for 3/8" is 0.60 oz/ft x 15 = 9.0 ounces.
1/2” 1.00
Figure 57. Using HFC-410A Weigh-In Method
(All charging MUST be performed while system is operating

SUBCOOLING CHARGING METHOD either at maximum speed or 100% demand.)
1. THE DIAGNOSTIC SCREEN ON THE THERMOSTAT OR OUTDOOR CONTROL 7-SEGMENT DISPLAY WILL SHOW INDOOR AND
OUTDOOR MOTOR CFMS OR RPMS.
2. MEASURE OUTDOOR AMBIENT TEMPERATURE; DETERMINE WHETHER TO USE COOLING MODE OR HEATING MODE TO
CHECK CHARGE.
3. CONNECT GAUGE SET.
4. CHECK LIQUID AND VAPOR LINE PRESSURES. COMPARE PRESSURES WITH EITHER HEAT OR COOLING MODE NORMAL
OPERATING PRESSURES IN THE APPLICABLE CHARGING STICKER, NORMAL OPERATING PRESSURES, HIGH STAGE.
NOTE - THE REFERENCE TABLE IS A GENERAL GUIDE. EXPECT MINOR PRESSURE VARIATIONS. SIGNIFICANT
DIFFERENCES MAY MEAN IMPROPER CHARGE OR OTHER SYSTEM PROBLEM.
5. SET THERMOSTAT FOR HEAT/COOL DEMAND, DEPENDING ON MODE BEING USED:
USE
COOLING USING COOLING MODE — WHEN THE OUTDOOR AMBIENT TEMPERATURE IS 60°F (15°C) AND ABOVE. TARGET
MODE SUBCOOLING VALUES (SECOND STAGE - HIGH CAPACITY) IN APPLICABLE CHARGING STICKER ARE BASED ON 70 TO
60ºF 80°F (21-27°C) INDOOR RETURN AIR TEMPERATURE; IF NECESSARY, OPERATE HEATING TO REACH THAT
(15ºC) TEMPERATURE RANGE; THEN SET THERMOSTAT TO COOLING MODE SETPOINT TO 68ºF (20ºC) WHICH SHOULD CALL
FOR SECOND-STAGE (HIGH STAGE) COOLING. WHEN PRESSURES HAVE STABILIZED, CONTINUE WITH STEP 6.
USE
HEATING USING HEATING MODE — WHEN THE OUTDOOR AMBIENT TEMPERATURE IS BELOW 60°F (15°C). TARGET
MODE SUBCOOLING VALUES (SECOND-STAGE - HIGH CAPACITY) IN APPLICABLE CHARGING STICKER ARE BASED ON 65-75°F
(18-24°C) INDOOR RETURN AIR TEMPERATURE; IF NECESSARY, OPERATE COOLING TO REACH THAT TEMPERATURE
RANGE; THEN SET THERMOSTAT TO HEATING MODE SETPOINT TO 77ºF (25ºC) WHICH SHOULD CALL FOR
SECOND-STAGE (HIGH STAGE) HEATING. WHEN PRESSURES HAVE STABILIZED, CONTINUE WITH STEP 6.
6. READ THE LIQUID LINE TEMPERATURE; RECORD IN THE LIQº SPACE.
7. READ THE LIQUID LINE PRESSURE; THEN FIND ITS CORRESPONDING TEMPERATURE IN THE TEMPERATURE/ PRESSURE
CHART LISTED IN THE APPLICABLE CHARGING STICKER AND RECORD IT IN THE SATº SPACE.
8. SUBTRACT LIQº TEMPERATURE FROM SATº TEMPERATURE TO DETERMINE SUBCOOLING; RECORD IT IN SCº SPACE.
SATº 9. COMPARE SCº RESULTS WITH APPLICABLE CHARGING STICKER, BEING SURE TO NOTE ANY ADDITIONAL CHARGE FOR
LIQº – LINE SET AND/OR MATCH-UP.
10. IF SUBCOOLING VALUE IS GREATER THAN SHOWN IN APPLICABLE CHARGING STICKER FOR THE APPLICABLE UNIT,
SCº = REMOVE REFRIGERANT; IF LESS THAN SHOWN, ADD REFRIGERANT.
11. IF REFRIGERANT IS ADDED OR REMOVED, REPEAT STEPS 6 THROUGH 10 TO VERIFY CHARGE.
12. DISCONNECT GAUGE SET AND RE-INSTALL BOTH THE LIQUID AND SUCTION SERVICE VALVE CAPS.
Figure 58. Using HFC-410A Subcooling Method - High Speed (High Capacity)
Table 19. HFC-410A Temperature (°F) - Pressure (Psig)
°F Psig °F Psig °F Psig °F Psig °F Psig °F Psig °F Psig °F Psig
32 100.8 48 137.1 63 178.5 79 231.6 94 290.8 110 365.0 125 445.9 141 545.6
33 102.9 49 139.6 64 181.6 80 235.3 95 295.1 111 370.0 126 451.8 142 552.3
34 105.0 50 142.2 65 184.3 81 239.0 96 299.4 112 375.1 127 457.6 143 559.1
35 107.1 51 144.8 66 187.7 82 242.7 97 303.8 113 380.2 128 463.5 144 565.9
36 109.2 52 147.4 67 190.9 83 246.5 98 308.2 114 385.4 129 469.5 145 572.8
37 111.4 53 150.1 68 194.1 84 250.3 99 312.7 115 390.7 130 475.6 146 579.8
38 113.6 54 152.8 69 197.3 85 254.1 100 317.2 116 396.0 131 481.6 147 586.8
39 115.8 55 155.5 70 200.6 86 258.0 101 321.8 117 401.3 132 487.8 148 593.8
40 118.0 56 158.2 71 203.9 87 262.0 102 326.4 118 406.7 133 494.0 149 601.0
41 120.3 57 161.0 72 207.2 88 266.0 103 331.0 119 412.2 134 500.2 150 608.1
42 122.6 58 163.9 73 210.6 89 270.0 104 335.7 120 417.7 135 506.5 151 615.4
43 125.0 59 166.7 74 214.0 90 274.1 105 340.5 121 423.2 136 512.9 152 622.7
44 127.3 60 169.6 75 217.4 91 278.2 106 345.3 122 428.8 137 519.3 153 630.1
45 129.7 61 172.6 76 220.9 92 282.3 107 350.1 123 434.5 138 525.8 154 637.5
46 132.2 62 175.4 77 224.4 93 286.5 108 355.0 124 440.2 139 532.4 155 645.0
47 134.6 78 228.0 109 360.0 140 539.0
XC25
76
Figure 59. XC25 Charging Sticker
XC25
77
Figure 60. XC25 Charging Sticker
XC25
78

Xc25 Series

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INSTALLATION AND SERVICE XC25

Dave Lennox Signature ® Collection XC25 Series Units

1 2013 Lennox Industries Inc.

Model Number identification

Typical Serial Number Identification

Unit Outdoor Fan

Unit Outdoor Fan

Unit Outdoor Fan

BASE WITH ELONGATED LEGS

CONTROL PANEL FOR

CONTROL PANEL FOR

INVERTER NOISE FILTER FOR

Figure 1. Control Panel Components

COMPRESSOR TOP CAP

LIQUID VALVE AND

LIQUID LINE SENSOR

LIQUID LINE BI-FLOW

HIGH PRESSURE SWITCH - NORMALLY CLOSED. SWITCH OPENS

Figure 2. Plumbing (Component Locations and Specifications)

SERVICE PORT CAP

SERVICE PORT CORE

Operating Ball Type Service Valve: To Access Service Port:

Figure 3. Angle and Ball-Type Service Valves

CLEARANCE ON ALL SIDES — INCHES (MILLIMETERS) MINIMUM CLEARANCE

NOTE - Dimensions are not to scale.

MINIMUM CLEARANCE BETWEEN

REAR VIEW OF UNIT

Figure 4. Installation Clearances

Slab Mounting at Ground Level

STABILIZING BRACKET (18 GAUGE

#10 1-1/4” LONG HEX HEAD

2” (50.8MM) SCH 40 FOR EXTRA

ONE BRACKET PER SIDE (MIN.); FOR EXTRA STABILITY, TWO

Figure 5. Placement and Slab Mounting

ACCESS PANEL REMOVAL

IMPORTANT - Do not allow panels to hang on unit by top tab. Tab

LOUVERED PANEL REMOVAL

LOUVERED PANEL INSTALLATION Detail B

ROTATE IN THIS DIRECTION; THEN

ANGLE MAY BE TOO EXTREME HOLD DOOR FIRMLY ALONG

PREFERRED ANGLE FOR INSTALLATION

Figure 6. Removing and Installing Panels

Table 3. XC25 Piping Guidelines

Table 4. Liquid Line Diameter Selection Table

REFRIGERANT LINE SET — INSTALLING

WALL WIRE TIE

REFRIGERANT LINE SET — INSTALLING

WIRE TIE (AROUND

8 FEET (2.43 METERS)

TAPE OR STRAP THE VAPOR LINE TO THE

FLOOR JOIST OR WARNING - Polyol ester (POE) oils used with

Figure 7. Line Set Installation

Danger of fire. Bleeding the refrigerant

CUT AND DEBUR

LINE SET SIZE MATCHES

LIQUID LINE SERVICE VALVE

SUCTION LINE SERVICE

3 ATTACH THE MANIFOLD GAUGE SET FOR BRAZING

SUCTION SERVICE PORT MUST BE OPEN AND

Figure 8. Brazing Procedures

A. REMOVE THE FIELD-PROVIDED FITTING THAT TEMPORARILY RECON

mum, and solid-core (Class II Rated Wiring). All low volt

Liquid line temperature sensor sup

Secondary voltage is below 18VAC. After 10 minutes, op

Error occurs when PFC de Issues:

UNIT CODE: The next item to be displayed is the self discov

4-TON AIR CONDITIONER, XC25-048

The middle line flashes at 1 Hz for 2 seconds, followed by a 2-second dis

If first error is , second pause pause

No Change - idle () No Change - idle ()