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Dual Shiel Ii 101

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GAS-SHIELDED FLUX-CORED WIRES (FCAW)

LOW ALLOY WIRES

Dual Shield II 101H4M



Dual Shield II 101H4M is one of a series of low hydrogen flux cored electrodes introduced by ESAB. Each of the new
Dual Shield II H4 wires is an all-position flux cored electrode that provides excellent low temperature toughness in both
the as welded and/or stress relieved conditions (as applicable) when used with 75% Ar/25% CO2. Each can produce
diffusible hydrogen levels of < 4mL/100g deposited over a wide range of welding parameters. Dual Shield II 101H4M
is especially designed to weld HY-80 and HSLA-100 steels typically used in shipbuilding. Suitable for single or multi-pass
welding applications. This wire was developed to meet the stringent requirements of MIL-E-24403/2 and offshore
welding, and it is an ideal choice for HSLA steels.

Classifications: AWS A5.29:E91T1-GM-H4, AWS A5.36:E91T-M21A6-K2H4, ASME SFA 5.29,


ASME SFA 5.36
Approvals: ABS , QPL-24403/2 MIL-101TM
Industry or Segmentation: Ship/Barge Building, Pipeline, Mobile Equipment, Industrial and General Fabrication
Approvals are based on factory location. Please contact ESAB for more information.

Typical Tensile Properties


Condition Yield Strength Tensile Strength Reduction in Area Elongation
75% Ar - 25% CO2
As Welded 640 MPa (93 ksi) 705 MPa (102 ksi) 67 % 23 %
AWS A5.29 Requirement
As Welded 598 MPa (86 ksi) 680 MPa (101 ksi) 68 % 27 %
MIL-E-24403/2 Vertical-Up HY-80 Base Plate

Typical Charpy V-Notch Properties


Condition Testing Temperature Impact Value
75% Ar - 25% CO2
As Welded -18 °C (0 °F) 95 J (70 ft-lb)
As Welded -50 °C (-60 °F) 66 J (50 ft-lb)

Typical Weld Metal Analysis %


C Mn Si S P Ni
75% Ar - 25% CO2
0.059 1.37 0.36 0.010 0.012 2.09

Deposition Data
Diameter Amps Volts Wire Feed Speed Deposition Rate Efficiency
1.2 mm (.045 in.) 150 A 28 V 508 cm/min (200 in./min) 1.9 kg/h (4.2 lb/h) 86 %
1.2 mm (.045 in.) 210 A 29 V 762 cm/min (300 in./min) 2.8 kg/h (6.3 lb/h) 86 %
260-en_US-FactSheet_Main-01.pdf 10/26/16

1.2 mm (.045 in.) 250 A 30 V 1016 cm/min (400 in./min) 3.9 kg/h (8.5 lb/h) 87 %
1.2 mm (.045 in.) 290 A 33 V 1270 cm/min (500 in./min) 4.8 kg/h (10.7 lb/h) 87 %
1.4 mm (.052 in.) 155 A 25 V 381 cm/min (150 in./min) 2.0 kg/h (4.4 lb/h) 87 %

esab.com
GAS-SHIELDED FLUX-CORED WIRES (FCAW)
LOW ALLOY WIRES

Dual Shield II 101H4M


Deposition Data
Diameter Amps Volts Wire Feed Speed Deposition Rate Efficiency
1.4 mm (.052 in.) 245 A 28 V 635 cm/min (250 in./min) 3.3 kg/h (7.3 lb/h) 86 %
1.4 mm (.052 in.) 310 A 33 V 889 cm/min (350 in./min) 4.6 kg/h (10.2 lb/h) 85 %
1.4 mm (.052 in.) 360 A 36 V 1143 cm/min (450 in./min) 6.0 kg/h (13.3 lb/h) 85 %
1.6 mm (1/16 in.) 190 A 27 V 38 cm/min (150 in./min) 2.8 kg/h (6.1 lb/h) 87 %
1.6 mm (1/16 in.) 300 A 30 V 35 cm/min (250 in./min) 4.6 kg/h (10.2 lb/h) 87 %
1.6 mm (1/16 in.) 365 A 33 V 762 cm/min (300 in./min) 5.6 kg/h (12.3 lb/h) 86 %
1.6 mm (1/16 in.) 410 A 33 V 889 cm/min (350 in./min) 6.4 kg/h (14.0 lb/h) 88 %

Recommended Welding Parameters


Diameter Amps Volts Wire Feed Speed TTW Dist.
75% Ar - 25% CO2
1.2 mm (.045 in.) 130-200 A 22-26 V 381-660 cm/min (150-260 in./min) 9.5-12.7 mm (3/8-1/2 in.)
1.2 mm (.045 in.) 200-225 A 24-27 V 660-965 cm/min (260-380 in./min) 12.7-19 mm (1/2-3/4 in.)
1.2 mm (.045 in.) 225-265 A 27-29 V 965-1321 cm/min (380-520 in./min) 19-25.4 mm (3/4-1 in.)
1.4 mm (.052 in.) 135-250 A 22-26 V 279-584 cm/min (110-230 in./min) 12.7-16 mm (1/2-5/8 in.)
1.4 mm (.052 in.) 250-295 A 25-29 V 584-864 cm/min (230-340 in./min) 16-19 mm (5/8-3/4 in.)
1.4 mm (.052 in.) 295-355 A 27-31 V 864-1194 cm/min (340-470 in./min) 19-25.4 mm (3/4-1 in.)
1.6 mm (1/16 in.) 185-285 A 24-28 V 279-508 cm/min (110-200 in./min) 16-19 mm (5/8-3/4 in.)
1.6 mm (1/16 in.) 285-340 A 27-30 V 508-762 cm/min (200-300 in./min) 19-25.4 mm (3/4-1 in.)
1.6 mm (1/16 in.) 340-400 A 28-32 V 762-1067 cm/min (300-420 in./min) 25.4-31.75 mm (1-1.25 in.)

260-en_US-FactSheet_Main-01.pdf 10/26/16

esab.com

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