CONTROL PLAN

Prototype Pre-launch Production Key Contact/Phone Date(Orig.) Date(Rev.)

N.D.Tam PTT (+84964665109) 30 Oct, 2019 30 Oct, 2019
Control Plan Number CP-B241-00 Rev' contents : Release product in YTG Vina
Part Number/Latest Change Level Core Team Customer Engineering Approval/Date(If Req'd)
2167241.6 N.D.Tam/ T.D.Long/ N.B.Duong/ Kim S.H/ N.V.Hoang/Mr GD
Part Name/Description Supplier/Plant Approval/Date Customer Quality Approval/Date(If Req'd)
SIGMA MONOCOIL YTG Vina.co.,Ltd. _N.D.Tam / 28Nov'19
Supplier/Plant Supplier Code Other Approval/Date(If Req'd) Other Approval/Date(If Req'd)
YTG Vina.co.,Ltd. / 10Nov'19
Charateristics Methods
Part/ Machine, Device, Special Sample
Process Name / Product/Process Evaluation
Process Jig, Tools Char. Reaction Plan
Operation Description No. Product Process Specification/ Measurement Control Method
Number For Mfg. Class. Size Freq.
Tolerance Technique
#01 Bobbin
2EA/Cav
Coil
Resin
Inspection Standards Incoming Inspection Standards Reference n=6 Lot Inspection Report Return or sorting
Terminal
Ring
n=8
Amature

#10 Inserting Terminal into Bobbins Auto Inserting M/C 1 Air Pressure 0.4 ~ 0.6 Mpa pressure gauge 1 First Check Sheet Adjust

2 Appearance No defects Visual 100% 100% Daily Work Report Scrap

#20 Winding Coil Auto Winding M/C 1 Air Pressure 0.5 ~ 0.7 Mpa pressure gauge 1 First Check Sheet Adjust

2 Coil Turns 2,820±1 Turn control panel 1 First Check Sheet Adjust

3 Coil Type 2 EIW - Ø0.26 Label 1 First Check Sheet Adjust

4 Program NO. #110 Winding program 1 First Check Sheet Adjust

First,
5 Tension 175~200g Tension meter n=shaft Daily Work Report Scrap
Middle, End

First,
6 Resistance after wind'g 64.80~68.85Ω Resistance Tester n=shaft Daily Work Report Scrap
Middle, End

7 Appearance No defects Visual 100% 100% Daily Work Report Scrap

Charateristics Methods
Part/ Machine, Device, Special Sample
Process Name / Product/Process Evaluation
Process Jig, Tools Char. Reaction Plan
Operation Description No. Product Process Specification/ Measurement Control Method
Number For Mfg. Class. Size Freq.
Tolerance Technique
#30 Automatic Assembly & Automatic Assembly M/C 1 Air Pressure 0.4~0.6 Mpa pressure gauge 1 First Check Sheet Adjust

Resistance Inspection 2 Welding Parameter Standards Reference 1 First Check Sheet Adjust

SQZ(mS) 500±100 Current(A/set) 2800~3200 2900~3300

Spot HLD(mS) 500±100 Limit(%) 5 -5
MC 1 Time(mS) 30±10 60±10 20±10 35±10 65±10
U1 H1 Co U2 H2

SQZ(mS) 500±100 Current(A/set) 3000~3400 3100~3500

Spot HLD(mS) 500±100 Limit(%) 5 -5
MC 2 Time(mS) 30±10 60±10 20±10 35±10 65±10
U1 H1 Co U2 H2
Welding Tip Change
3 Every 20,000 Times counter 1 First Check Sheet Adjust
Frequency

4 Pressure Force 20 ~ 30 Kgf Indicator 1 First Check Sheet Adjust

5 Mater Check Surge Master Surge Tester 1 First Check Sheet Adjust

6 Surge Test 2,040V / Max 10% Surge Tester 100% 100% Daily Work Report Scrap

Resistance Inspection 7 Resistance Inspection 64.80~68.85Ω Resistance Tester 100% 100% Daily Work Report Scrap

8 Visual 100% 100% Daily Work Report Scrap

No defects
Appearance
(In good wire position) First,
9 De-cap n=2 Daily Work Report Scrap
Middle, End

Material(Resin)
#40 Outer Injection Injection Molding M/C 1 100℃±10℃ / Min 4 HR Unitcontroller 1 First Check Sheet Adjust
Dry Temperature

2 Mold Temperature 60℃±10℃ thermometer 1 First Check Sheet Adjust

Injection Mold
3 Injection parameter Reference Display 1 First Check Sheet Adjust
Parameter
Classification Pres (㎪ ) Speed(%) Position
Injection 1 60~70 60~70 20~30
Injection 2 50~60 50~60 15~25
Injection 3 40~50 40~50 15~25
Injection Injection 4 40~50 40~50 15~25
Injection 5 40~50 40~50 15~25
Holding 1 5~10 5~10 Time:1~2s
℃ Holding 2 5~10 5~10 Time:1~2s
NOZZLE Cylinder 1 Cylinder 2 Cylinder 3
Temp.( )
270~285 270~285 270~285 270~285
Heat 1 Heat 2 Mold temp
Hot runner
250~260 250~260 50~70
Time Cooling
Time(s) 1.0~2.0 15~30.0sec
injection time
Purge 70~75mm SuckBack 80~88mm

4 Material PP+GF30% / Black Tag 1 First Check Sheet Adjust

Water Absorption
5 Water Absorption Max 0.05 % 1 First Check Sheet Adjust
Tester

6 Appearance No defects Visual 100% 100% Daily Work Report Scrap

First,
7 Bobbin Inner diameter C Ø12.22 +0.1/-0.12mm Go/No gauge n=cav Daily Work Report Scrap
Middle, End

First,
8 Height 29.6±0.1mm Calipers n=cav Daily Work Report Scrap
Middle, End

#50 Performance Test Performance Tester 1 Air Pressure 0.4~0.6 Mpa pressure gauge 1 First Check Sheet Adjust

2 TML Height 10.15 +0.3/-0mm OK/NG Master 1 First Check Sheet Adjust

3 Resistance Inspection 64.80~68.85Ω OK/NG Master 1 First Check Sheet Adjust

Final Inspection Packing standard 4 Master sample Surge Test 2,040V / Max 10% OK/NG Master 1 First Check Sheet Adjust

Packing 5 Current leakage 1,800V/ 50Hz / Max 0.75mA OK/NG Master 1 First Check Sheet Adjust

6 Earth Insulation Test 500V / Min 10㏁ OK/NG Master 1 First Check Sheet Adjust

7 TML Height 10.15 +0.3/-0mm Linear gauge 100% 100% Daily Work Report Scrap

8 Resistance Inspection 64.80~68.85Ω Resistance Tester 100% 100% Daily Work Report Scrap

9 Surge Test 2,040V / Max 20% Surge Tester 100% 100% Daily Work Report Scrap

10 Current leakage 1,800V/ 50Hz / Max 0.75mA Insulation Tester 100% 100% Daily Work Report Scrap

11 Earth Insulation Test 500V / Min 10㏁ Insulation Tester 100% 100% Daily Work Report Scrap

First,
12 Hole Diameter C Ø12.22 +0.1/-0.12mm Go / No Gauge n=cav Daily Work Report Scrap
Middle, End

13 Appearance No defects Visual 100% 100% Daily Work Report Scrap

14 Packing No defects Packing standard 100% Lot Daily Work Report Scrap

#60 Process: Out going inspection

1 Final Inspection Standard Reference Inspection Report -