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Power Unit Standard

Pressure test connections PN 400 and 630 AB 20-11
Screw connectors, connection pieces, fittings, pressure gauges, hoses 2006-11-21

Fittings Replaces
AB 20-11 : 2004-09-16

Table of contents
1 Purpose............................................ 2

2 Area of application.......................... 2

3 Responsibilities .............................. 2

4 Design .............................................. 2

5 Screw coupling ............................... 3

5.1 With protective cap ........................... 3
5.2 Without protective cap ...................... 3
5.3 With protective cap and
DKO connection ................................ 4
Figure 1: Pressure measurement fittings
© Bosch Rexroth AG 2004

6 Standpipe adapter PN 420.............. 5

6.1 Dimensions and selection table ........ 5
6.2 Ordering example/match code.......... 5

7 Fitting ............................................... 6
7.1 Dimensions and selection table ........ 6
7.2 Ordering example/match code.......... 6
7.3 Compatibility...................................... 6

8 Pressure gauge ............................... 7

8.1 Pressure gauge connection .............. 7
8.2 Pressure gauge direct connection .... 7

9 Hoses DN 2, PN 630 ........................ 8

9.1 Hose with two test connections......... 8 Figure 2: Pressure test connections
9.2 Hose with test point and
pressure gauge connection............... 9

10 Technical data/suitability ............. 10

10.1 Pressure test connection ................ 10
10.2 Hose................................................ 10

11 Spare parts .................................... 11

11.1 Elastic profile seal to RNI 18104..... 11
ab-20-11-000_nor_n_en_2006-11-21

11.2 O-Rings ........................................... 11

Bosch Rexroth AG created: BR/ESP1, Ewald Carmen / Knaub Karsten

Zum Eisengießer 1 • 97816 Lohr am Main • Germany checked: BR/ESP, Gase Monika
Tel. +49 9352 18-0 • Fax +49 9352 18-2917 released: BRH-SY/PRM1, Wiesmann Erhard
Page 1 / 12
Page 2 / 12
AB 20-11 : 2006-11-21 Pressure test connections PN 400 and 630

12 Note ................................................ 12

13 For other standards see ............... 12

Changes
This issue is a complete revision of issue 2004-09-16.

Previous Issues
1993-08-23, 1995-11-14, 1996-03-29, 1999-02-19, 2001-07-06, 2004-09-16

1 Purpose
The fittings to this standard are used for measuring pressure, air bleeding and oil sampling. They can be
connected under pressure without the use of tools.
Identification:
All of the components must carry the manufactures distinguishing marks.

2 Area of application
This standard is valid within the Bosch Rexroth AG, Business Unit Hydraulics. Within the Business Unit
Hydraulics for all Product units, Factories, Regional centres, Foreign subsidiaries and all sub-contractors of
the Business Unit Hydraulics.

3 Responsibilities
Dept. BR/ESP1 is responsible for the creation/updating, Dept. BRH-SY/PRM1 is responsible for the
contents.

4 Design
Pressure test connections to this standard are test points of a small nominal size with a check valve.

1)

1) Vibration safety, NBR O-Ring prevents the metal cap from loosening

The opening fitting for the test coupling is to be found e.g. on the end of a hose or as the adapter on
pressure sensors. When screwed onto the test coupling the check valve opens which results in a direct
connection to the pressure medium.

The advantages are:

- Coupling and de-coupling without stopping the system
- Pressure and pressure peak measurement with pressure sensors
- System bleeding and sampling
 Page 3 / 12
Pressure test connections PN 400 and 630 AB 20-11 : 2006-11-21

5 Screw coupling

5.1 With protective cap

5.1.1 Dimensions and selection table

2)

M16x2
d
l
SW
46

2) Profile seal to RNI 18104

Table 1
Dimensions Standard version Special version
3) Weight
PN Designation: Schraubkupplung AB 20-11/... SW-Ma in kg
d l SW
Material no. Material no.
630 G 1/4 10 19 K1 G1/4 # R900009090 K1V G1/4 R900001264 40 0,072
400 G 1/8 8 17 K3 G1/8 R900014363 K3V G1/8 R900024710 18 0,066
M14x1,5 10 19 K5 M14X1,5 R900024711 K5V M14X1,5 R900024712 40 0,074
630
M12x1,5 10 17 K7 M12X1,5 R900033006 K7V M12X1,5 --- 30 0,067
3) Ma = tightening torque of the screw in spigot in Nm
# = Preferred type

5.1.2 Ordering example/match code

Screw coupling with protective cap, G 1/4 connection thread; standard version:
SCHRAUBKUPPLUNG AB20-11/K1 G1/4 Material no. R900009090

5.2 Without protective cap

5.2.1 Dimensions and selection table

37

l
M16x2
d

4)
SW

4) Profile seal RNI 18104

Table 2
Dimensions Standard version Special version
5) Weight
PN Designation: Schraubkupplung AB 20-11/... SW-Ma in kg
d l SW
Material no. Material no.
630 G 1/4 10 19 K2 G1/4 # R900011267 K2V G1/4 R900024713 40 0,046
400 G 1/8 8 17 K4 G1/8 R900024714 K4V G1/8 --- 18 0,039
630 M14x1,5 10 19 K6 M14X1,5 # R900024716 K6V M14X1,5 R900024717 40 0,048
5) Ma = tightening torque of the screw in spigot in Nm
# = Preferred type
Page 4 / 12
AB 20-11 : 2006-11-21 Pressure test connections PN 400 and 630

5.2.2 Ordering example/match code

Screw coupling without protective cap, G1/4 connection thread; standard version:
SCHRAUBKUPPLUNG AB20-11/K2 G1/4 Material no. R900011267

5.3 With protective cap and DKO connection

For a tube fitting to DIN 2353

5.3.1 Dimensions and selection table

Figure 1 Figure 2
SW SW SW17

Ra
Ra

G
G

6) l 6) l

6) O-ring

Table 3
Dimensions Standard version Special version
Weight
Series PN Fig. Designation: Schraubkupplung AB 20-11/... in kg
Ra G l SW
Material no. Material no.
06 M12x1,5 52 14 B06L M12x1,5 R900074534 B06LV M12x1,5 --- 0,075
08 M14x1,5 52 17 B08L M14x1,5 R900024718 B08LV M14x1,5 --- 0,084
10 M16x1,5 52 19 B10L M16x1,5 R900024720 B10LV M16x1,5 R900027179 0,090
315 1
12 M18x1,5 52 22 B12L M18x1,5 R900074488 B12LV M18x1,5 --- 0,090
L 15 M22x1,5 52 27 B15L M22x1,5 --- B15LV M22x1,5 --- 0,120
light 18 M26x1,5 52 32 B18L M26x1,5 R900074487 B18LV M26x1,5 --- 0,180
22 M30x1,5 60 36 B22L M30x2,0 R900074486 B22LV M30x2,0 --- 0,203
28 M36x2 61 41 B28L M36x2 R900074536 B28LV M36X2 --- 0,253
160 2
35 M45x2 63 50 B35L M45x2 R900074535 B35LV M45X2 --- 0,361
42 M52x2 63 60 B42L M52x2 R900074503 B42LV M52X2 --- 0,504
06 M14x1,5 52 17 B06S M14x1,5 R900074533 B06SV M14x1,5 --- 0,082
08 M16x1,5 52 19 B08S M16x1,5 R900024719 B08SV M16x1,5 R900027178 0,087
630
10 M18x1,5 52 22 1 B10S M18x1,5 R900024721 B10SV M18x1,5 R900027180 0,102
12 M20x1,5 52 24 B12S M20x1,5 R900074532 B12SV M20x1,5 --- 0,114
S
heavy 16 M24x1,5 52 30 B16S M24x1,5 R900074531 B16SV M24x1,5 --- 0,166
20 M30x2 63 36 B20S M30x2,0 R900067328 B20SV M30x2,0 --- 0,128
400
25 M36x2 64,5 46 B25S M36x2 R900074530 B25SV M36X2 --- 0,366
2
30 M42x2 66 50 B30S M42x2 R900074529 B30SV M42X2 --- 0,450
315 38 M52x2 69 60 B38S M52x2 R900074528 B38SV M52X2 --- 0,595

5.3.2 Ordering example/match code

Screw coupling with protective cap and a DKO connection 08-S:
SCHRAUBKUPPLUNG AB20-11/B08S M16X1,5 Material no. R900024719
 Page 5 / 12
Pressure test connections PN 400 and 630 AB 20-11 : 2006-11-21

6 Standpipe adapter PN 420

The standpipe adapter is used for welding onto manifold lines. Optionally a screw coupling or a G 1/4
pressure gauge with a seal, Material no. R900004667 can be directly screwed into the G 1/4 connection.

6.1 Dimensions and selection table

l
16
d 13

G1/4
ø5,5
ø3

R2
SW22 18

Table 4
Dimensions Designation: Weight
Material no.
d 7) l Anschlussstueck ... in kg
12 40 AB20-11/A12-C22K R900142648 0,100
12 40 AB20-11/A12-1.4541 R900170838 0,100
18 45 AB20-11/A18-C22K R900142649 0,120
7) Dimension d can be turned down to ∅ 8

6.2 Ordering example/match code

Standpipe adapter for welding onto a ∅12 tube, length 40 mm, material C22k:
ANSCHLUSSSTUECK AB20-11/A12-C22K Material no. R900142648
Page 6 / 12
AB 20-11 : 2006-11-21 Pressure test connections PN 400 and 630

7 Fitting

7.1 Dimensions and selection table

8) / 9)

h
Ra

SW2 SW1 SW2

l

8) Fitting with double edged cutting ring

9) The sealing and holding functions, in the standard version, are performed by means of the pipe cone to
AB 20-03.

Table 5
Dimensions Standard version Special version
Weight
Series PN Designation: Verschraubung AB 20-11/... in kg
Ra l h SW1 SW2
Material no. Material no.
6 50,5 49,5 24 14 V06L --- V06LV --- ---
8 50,5 49,5 24 17 V08L R900024902 V08LV --- 0,155
10 52,5 49,5 24 19 V10L R900024903 V10LV R900028461 0,165
315
12 52,5 49,5 24 22 V12L R900013631 V12LV --- 0,186
L 15 54,5 52,5 30 27 V15L --- V15LV --- 0,250
light 18 56,5 53,5 32 32 V18L R900024905 V18LV --- 0,312
22 60,5 55,5 36 36 V22L R900013632 V22LV R900028465 0,400
28 60,5 58,0 41 41 V28L R900013633 V28LV --- 0,453
160
35 68,5 60,5 46 50 V35L R900024906 V35LV R900028467 0,657
42 70,5 65,0 55 60 V42L R900024907 V42LV R900028468 0,868
6 54,5 49,5 24 17 V06S R900027182 V06SV --- 0,167
8 54,5 49,5 24 19 V08S R900024908 V08SV R900028470 0,175
630
10 56,5 49,5 24 22 V10S R900024909 V10SV --- 0,205
12 56,5 49,5 24 24 V12S R900013634 V12SV R900028472 0,216
S
heavy 16 62,5 52,5 30 30 V16S R900013635 V16SV R900028473 0,326
20 68,5 55,5 36 36 V20S R900013636 V20SV R900028474 0,470
400
25 74,5 58,0 41 46 V25S R900013637 V25SV R900028475 0,744
30 80,5 60,5 46 50 V30S R900024910 V30SV R900028476 0,892
315 38 91 65,0 55 60 V38S R900024911 V38SV R900028477 1,293
Note:
For fittings to AB 20-11 of material 1.4571 see material data base.

7.2 Ordering example/match code

Fitting, light series, for a pipe outside diameter d = 12 mm, standard version:
VERSCHRAUBUNG AB20-11/V12L Material no. R900013631

7.3 Compatibility
In case of repair the pipe forming system AB 20-03 can be replaced by an alternative pipe connecting
system, e. g. cutting ring, weld nipple or 24° flared adapter.
The handling conditions and application groups of the alternative pipe connecting system must be
observed.
 Page 7 / 12
Pressure test connections PN 400 and 630 AB 20-11 : 2006-11-21

8 Pressure gauge

8.1 Pressure gauge connection

8.1.1 Dimensions and selection table

max.10
11) 10)
d

M16x2
SW SW19
l

10) Test point without check valve

11) O-Ring, material FKM

Table 6
Dimensions Standard version Special version
Weight
PN Designation: Anschlussstueck AB 20-11/... in kg
d l SW
Material no. Material no.
G 1/4 38 19 M1/4 R900012379 M1/4V R900027183 0,067
630
G 1/2 42,5 27 M1/2 R900012380 M1/2V R900027184 0,114

8.1.2 Ordering example/match code

Pressure gauge connector d = G 1/4, standard version:
ANSCHLUSSSTUECK AB20-11/M1/4 Material no. R900012379

8.2 Pressure gauge direct connection

8.2.1 Dimensions and selection table

SW SW 12)
M16x2
ød

l SW22
12) Connection cap
13) O-Ring, material FKM

Table 7
Dimensions Designation: Weight
PN Material no.
d l SW Anschlussstueck ... in kg
G1/4 14,5 19 AB20-11/C G1/4“ R900025012 0,092
630
G1/2 17 27 AB20-11/C G1/2“ R900063748 0,150

8.2.2 Ordering example/match code

Connection piece; standard version:
ANSCHLUSSSTUECK AB20-11/C G1/4“ Material no. R900025012
Page 8 / 12
AB 20-11 : 2006-11-21 Pressure test connections PN 400 and 630

9 Hoses DN 2, PN 630

9.1 Hose with two test connections

9.1.1 Dimensions and selection table

R2 ~50
0m 21
in
.

ø5
ø20

M16x2
M16x2

15) l SW19 16) / 17)

14) 14)

14) Protective cap

15) Connection side: measurement point
16) Connection side: measurement device
17) Only loosen the coupling in the de-energised condition

Table 8
Dimensions Designation: Weight
Material no.
l Schlauch AB 20-11/... in kg
300 300-630BAR R900218276 0,062
630 630-630BAR R900981026 0,067
1000 1000-630BAR R900083425 0,075
2000 2000-630BAR R900054614 0,092
3200 3200-630BAR R900054616 0,110
4000 4000-630BAR R900224944 0,130

9.1.2 Ordering example/match code

Hose DN 2, 2x M16x2 threaded connections, length 300 mm:
SCHLAUCH AB20-11/ 300-630BAR Material no. R900218276
 Page 9 / 12
Pressure test connections PN 400 and 630 AB 20-11 : 2006-11-21

9.2 Hose with test point and pressure gauge connection

9.2.1 Dimensions and selection table

R2
0m
in SW
.

ø5
ø20
M16x2

ød
19)
20)
21)
l
22) / 23)
18)

18) Protective cap

19) Anti-buckling spiral from hose length 630 mm
20) O-Ring material FKM
21) Connection side: measurement point
22) Connection side: pressure gauge
23) Only loosen the coupling in the de-energised condition

Table 9
Dimensions Designation: Weight
Material no.
l d SW Schlauch AB 20-11/... in kg
300 300-G1/4 R900033689 0,062
630 630-G1/4 R900033690 0,075
1000 1000-G1/4 R900033691 0,083
2000 2000-G1/4 R900033693 0,100
G 1/4 17
3200 3200-G1/4 R901078075 0,120
4000 4000-G1/4 --- 0,136
5000 5000-G1/4 R900709804 0,153
10000 10000-G1/4 R901044164 0,240
300 300-G1/2 R900033694 0,130
630 630-G1/2 R900033688 0,142
1000 1000-G1/2 R900033695 0,150
2000 2000-G1/2 R900033696 0,167
G 1/2 27
3200 3200-G1/2 R900208621 0,186
4000 4000-G1/2 R900243208 0,200
5000 5000-G1/2 R901064351 0,220
10000 10000-G1/2 --- 0,305

9.2.2 Ordering example/match code

Hose DN 2, with M16x2 hose connection and a G 1/4 gauge connection, length 300 mm:
SCHLAUCH AB20-11/ 300-G1/4 Material no. R900033689
Page 10 / 12
AB 20-11 : 2006-11-21 Pressure test connections PN 400 and 630

10 Technical data/suitability

10.1 Pressure test connection

Table 10
Standard version Special version
Steel 24) 1.0718 1.0718
Material
Stainless steel 24) 1.4104 or 1.4571 1.4104 or 1.4571
Surface protection With material: steel 24) A3C A3C
Seal material 24) NBR FKM
Suitability
suitable
Mineral oil HLP to DIN 51524 suitable
Water emulsions HFC suitable suitable
Phosphate ester HFD-R to VDMA 24317 --- suitable
Organic ester HFD-U --- suitable
Polyclycole HEPG --- suitable
Triglyceride (Rape seed oil) HETG to VDMA 24568 suitable suitable
Synthetic ester HEES --- suitable
Operating temperature -30 °C to +100 °C -30 °C to +135 °C
24) For material or seal material: see designation

10.2 Hose
Material: Hose core and cover of polyamide 11/12:
pressure carrier of polyester yarn
Operating temperature: -20 °C to +100 °C, short term +120 °C
Internally and externally resistant to: Medium HLP, HFC, HFD-R, HFD-U, HEPG, HETG and HEES

10.2.1 Pressure temperature guidelines

Table 11
Temperature Hose PN 630
0 °C 768 bar
30 °C 693 bar
50 °C 630 bar
70 °C 573 bar
80 °C 541 bar
90 °C 516 bar
100 °C 485 bar
120 °C 428 bar

10.2.2 Pressure loss

Pressure drop ∆P in a 1 m long hose with a flow of mineral oil at a viscosity = 35 mm2 s-1 (straight hose) in
relation to the flow Q.
P
(bar)
25
20
15
10
5
Q
0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1,0 (l/min)
 Page 11 / 12
Pressure test connections PN 400 and 630 AB 20-11 : 2006-11-21

10.2.3 Burst pressure

Burst pressure at 50 °C, hose PN 630 = 1950 bar
Note
When measuring fluids, the following should be noted:
Bleed the hose before connecting.
Due to the capillary effect fluid flow will be considerably reduced.
The hoses must be protected from open flame and hot components.

11 Spare parts

11.1 Elastic profile seal to RNI 18104

Table 12
Screw coupling Pos 5.1 and Pos. 5.2
Material
d Designation:
Inch Material NBR Material FKM
metric Profildichtung ...
Material no. Material no.
G 1/8 M10X1,0+G 1/8 R900012465 R900012500
M12x1,5 M12X1,5 R900012466 R900012501
M14x1,5 G 1/4 M14X1,5+G 1/4 R900012467 R900012502

11.2 O-Rings
Table 13
Screw coupling Material NBR Material FKM
Dimensions
AB 20-11/B Pos. 5.3, ∅ Ra Material no. Material no.
8 6,0x1,5 R900004242 R900008478
10 7,5x1,5 R900002820 R900002817
12 9,0x1,5 --- R900008205
15 12,0x2,0 R900004255 R900004449
16 12,0x2,0 R900004255 R900004449
18 15,0x2,0 R900004264 R900004453
20 16,3x2,4 R900004271 R900004455
22 20,0x2,0 R900004283 R900006684
25 20,3x2,4 R900004286 R900002818
28 26,0x2,0 R900005361 R900004465
30 25,3x2,4 R900002821 R900002819
35 32,0x2,5 R900004314 ---
38 33,3x2,4 R900004318 R900006088
42 38,0x2,5 R900006981 ---

Table 14
Pressure gauge connection Pos. 8.1
Pressure gauge direct con. Pos. 8.2
Material FKM
d
Dimensions Material no.
G 1/4 6,00x1,50 R900008478
G 1/2 8,92x1,83 ---

Table 15
Hose Pos. 9.2
Material FKM
d
Dimensions Material no.
G 1/4 5,00x1,50 R900004443
G 1/2 7,65x1,78 R900015564
Seite 12 / 12
AB 20-11 : 2006-11-21 Pressure test connections PN 400 and 630

12 Note
Pressure measurement components e.g. pressure measurement hoses are, when not in use, to be plugged
by means of protective caps to prevent the entry of contamination.

13 For other standards see

AB 02-01.02 Assembly kits for flexibly mounting pressure switches, gauges and thermometers
AB 20-03 Pipe forming system for fittings with a 24° conical connection
AB 23-10 Hoses with DKO-fittings both sides
AB 23-11 Hoses for test lines with DKO-fittings on both ends
AB 31-11 Glycerine filled pressure gauges DN 63 and 100; bottom connection
AB 31-12 Fluid filled pressure gauges with limit signal generator DN 160
AB 31-13 Glycerine filled pressure gauges DN 63 and 100, rear connection
RNI 18104 Elastic profile seal rings to DIN 3869
DIN 2353 Non-soldering compression fittings with cutting ring - Complete fittings and survey
DIN 51524 Pressure fluids - Hydraulic oils
VDMA 24317 Fluid technology; Hydraulic; Fire resistant pressure fluids; Directives
VDMA 24568 Fluid technology; Fast biologically degradable pressure fluids;
Minimum technical requirements