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Radial piston hydraulic motor

Hägglunds CB
RE 15302
Edition: 12.2017
Replace: EN693-18h
2011

▶▶ Torque range: up to 370 kNm [up to 272 898 lb-ft]


▶▶ Speed:range: up to 125 rpm
▶▶ Power range: up to 1000 kW
▶▶ Maximum operating pressure: 350 bar [5 076 psi]
▶▶ Frame size: 280, 400, 560, 840 and 1120
▶▶ Displacement: 15 100 to 70 400 cm3/rev
[921 to 4 296 in3/rev]
▶▶ Specific torque: 240 to 1120 Nm/bar
[12 204 to 56 952 ft-lbs/1 000 psi]

Features Contents

▶▶ High power density 1 Ordering code...........................................................2


▶▶ High torque density 2 Functional description..............................................4
▶▶ Energy efficient 3 Fluid connections......................................................5
▶▶ Flexible, many sizes, few mechanical interfaces. 4 Technical data...........................................................7
▶▶ Insensitive for shock loads 5 Type of seal.............................................................50
▶▶ Very low moment of inertia 6 Increased robustness..............................................50
▶▶ Small footprint (total occupied volume) 7 Through hole kit......................................................51
▶▶ Freewheeling possibility 8 Dimensions / Interface............................................52
▶▶ Through hole diameter 110 mm 9 Mounting alternatives..............................................57
10 Accessories.............................................................62
11 Circuit design..........................................................75
12 Related documents.................................................77

RE 15302, Edition: 11.2017, Bosch Rexroth AB


Radial piston hydraulic motor | Hägglunds CB 3/80

09 Through hole kit (see section 7)


No ● 0
Yes ● H

10 Increased robustness (see section 6)


No ● 0
Yes ● C

11 Modification *)

00-99

12 Design
Standard 00
Special index *) 01-99

● = Available – Not available

*) To be filled in by Bosch Rexroth DC-HD/ENG

RE 15302, Edition: 12.2017, Bosch Rexroth AB


Radial piston hydraulic motor | Hägglunds CB 5/80

3 Fluid connections

3.1 Hydraulic symbol

A1 C1

T1 T1

D1 D3
D4
F2
F3
D2 F1
T2
T3
T4 T4

A2 C2
DD00087594

Fig. 2: Hydraulic symbol

Port locations and dimensions, see Table 1: Port dimensions

RE 15302, Edition: 12.2017, Bosch Rexroth AB


6/80 Hägglunds CB | Radial piston hydraulic motor

3.2 Port connections

DD00087674 DD00087674

Fig. 3: Connection side of the motor Fig. 4: Shaft side of the motor

Table 1: Port dimensions

Connection Description Dimensions Remarks

If A is used as the inlet, the motor shaft rotates


A1, A2 Main connection 1 1/4"and 1 1/2" *
counterclockwise, viewed from the motor shaft side.

If C is used as the inlet, the motor shaft rotates clockwise,


C1, C2 Main connection 1 1/4" and 1 1/2" *
viewed from the motor shaft side.

D1 Drain connection G 1 1/4"

D2, D4 Alternative drain connection G 1 1/4"

D3 Alternative drain connection G 1"

Used to measure pressure and/or temperature at the main


T1 Test connection G 1/4"
connections. Minimess M16

Used to measure pressure and/or temperature in drain oil.


T2 Test connection G 1/4"
Minimess M16

T3 Test connection G 1/4" Used to measure pressure and/or temperature in drain oil.

T4 Pressure connection G 1/2" Connection for double ended torque arm.

F1, F2 Flushing connections G 1/4" For flushing of radial lip seal. Normally plugged.

F3 Flushing connection G 1/2" For flushing of axial bearing and motor case.

*SAE flange J 518 , code 62, 420 bar (6000 psi).


All connections are normally plugged at delivery.

Bosch Rexroth AB, RE 15302, Edition: 12.2017


Radial piston hydraulic motor | Hägglunds CB 7/80

4 Technical data

4.1 Calculation fundamentals

Table 2: Calculation fundamentals.

Metric US

T⋅n T⋅n
Output power P= (kW) on driven shaft P= (hp) on driven shaft
9549 5252

Output torque Ts⋅(p-∆pl-pc )⋅ηm


T= Ts⋅(p-∆pl-pc )⋅ηm (Nm) T= (ibf⋅ft)
(ηm=98%) 1000

Pressure required T T⋅1000


p= +∆pl+pc (bar) p= +∆pl+pc (psi)
(ηm=98%) Ts⋅ηm Ts⋅ηm
n ⋅ Vi n ⋅ Vi
Flow rate required q= +ql (l/min) q= +ql (gpm)
1000 231
q - ql q - ql
Output speed n= ⋅1000 (rpm) n= ⋅231 (rpm)
Vi Vi
q⋅(p-pc ) q⋅(p-pc )
Inlet power Pin= (kW) Pin= (hp)
600 1714

Quantity Symbol Metric US

Power P = kW hp
Output torque T = Nm lbf·ft
Specific torque Ts = Nm/bar lbf·ft/1000 psi
Rotational speed n = rpm rpm
Required pressure p = bar psi
Pressure loss ∆pl = bar psi
Charge pressure pc = bar psi
Flow rate required q = l/min gpm
Total volumetric loss ql = l/min gpm
Displacement Vi = cm3/rev in3/rev
Mechanical
ηm = 0,98 1)
efficiency
1) Not valid as starting efficiency

RE 15302, Edition: 12.2017, Bosch Rexroth AB


8/80 Hägglunds CB | Radial piston hydraulic motor

4.2 General data

Table 3: General data (metric)

Frame size

CB 280 CB 400 CB 560 CB 840 CB 1120


Type of mounting See section 9: Mounting alternatives
Port connections See section 3.2: Port connections
External loads See section 4.14: Permissible external loads
Hydraulic fluids See section 4.5: Hydraulic fluids
Pressure Maximum operating pressure bar 350 350 3) 350 350 350
Maximum peak pressure 1) bar 420 420 420 420 420
Charge pressure bar See section 4.4: Recommended charge pressure
Maximum case pressure bar 3 3 3 3 3
Maximum case peak pressure 2) bar 8 8 8 8 8
Temperature limits of case drain oil
Seal type: NBR (Nitrile)
Minimum °C -35 -35 -35 -35 -35
Maximum °C +70 +70 +70 +70 +70
Seal type: FPM (Viton)
Minimum °C -20 -20 -20 -20 -20
Maximum °C +100 +100 +100 +100 +100
Oil volume in motor case l 15 21 19 25 32
Moment of inertia for rotary group
Motor with splines kg·m2 7.2 15.0 18.1 31.1 42.1
Motor with shaft coupling kg·m2 9.1 18.3 22.7 35.7 72.7 4)

Weight
Motor with splines kg 705 1060 1115 1445 1770
Motor with shaft coupling kg 800 1160 1290 1620 2340 4)

1) Peak pressure 420 bar maximum, allowed to occur up to 10 000 times.


2) Momentary pressure spikes t< 0.1 s of up to 8 bar are permitted.
3) Pressure limitations in some nominal motor sizes see Table 5
4) Motor including coupling adapter

Bosch Rexroth AB, RE 15302, Edition: 12.2017


Radial piston hydraulic motor | Hägglunds CB 9/80

Table 4: General data (US)

Frame size

CB 280 CB 400 CB 560 CB 840 CB 1120


Type of mounting See section 9: Mounting alternatives
Port connections See section 3.2: Port connections
External loads See section 4.14: Permissible external loads
Hydraulic fluids See section 4.5: Hydraulic fluids
Pressure Maximum operating pressure psi 5076 5076 3) 5076 5076 5076
Maximum peak pressure 1) psi 6091 6091 6091 6091 6091
Charge pressure psi See section 4.4: Recommended charge pressure
Maximum case pressure psi 44 44 44 44 44
Maximum case peak pressure 2) psi 116 116 116 116 116
Temperature limits of case drain oil
Seal type: NBR (Nitrile)
Minimum °F -31 -31 -31 -31 -31
Maximum °F +158 +158 +158 +158 +158
Seal type: FPM (Viton)
Minimum °F -4 -4 -4 -4 -4
Maximum °F +212 +212 +212 +212 +212
Oil volume in motor case US gal 4.0 5.6 5.0 6.6 8.5
Moment of inertia for rotary group
Motor with splines lb·ft2 170.859 355.955 429,520 738.014 999.048
Motor with shaft coupling lb·ft2 215.946 434.266 538.679 847.174 1725.197 4)
Weight
Motor with splines lb 1555 2335 2450 3185 3900
Motor with shaft coupling lb 1760 2555 2840 3570 10692 4)

1) Peak pressure 6091 psi maximum, allowed to occur up to 10 000 times.


2) Momentary pressure spikes t< 0.1 s of up to 116 psi are permitted
3) Pressure limitations in some nominal motor sizes see Table 6
4) Motor including coupling adapter

RE 15302, Edition: 12.2017, Bosch Rexroth AB


10/80 Hägglunds CB | Radial piston hydraulic motor

4.3 Motor data

Table 5: Specific data, metric


Maximum Maximum
Maximum Maximum
Specific torque Displacement operating operating
torque 1) speed
Frame size Nominal size pressure 2) power 3)

p
Nm/bar cm3/rev kNm rpm kW
bar

CB 280 240 240 15100 79 68 350 530

280 280 17600 92 58 350 530

CB 400 240 240 15100 79 125 5) 350 970

280 280 17600 92 105 350 950

320 320 20100 110 94 350 970

360 360 22600 120 82 350 960

400 400 25100 130 75 350 970

440 440 27600 131 65 320 4) 820

480 480 30200 129 62 290 4) 660

520 520 32700 130 57 270 4) 670

560 560 35200 129 53 250 4) 630

CB 560 440 440 27600 140 65 350 930

480 480 30200 160 62 350 970

520 520 32700 170 57 350 960

560 560 35200 180 53 350 970

CB 840 600 600 37700 200 45 350 880

640 640 40200 210 41 350 850

680 680 42700 220 40 350 890

720 720 45200 240 37 350 870

760 760 47800 250 34 350 840

800 800 50300 260 34 350 890

840 840 52800 280 32 350 870

CB 1120 880 880 55300 290 34 350 970

920 920 57800 300 33 350 980

960 960 60300 315 32 350 990

1000 1000 62800 330 31 350 1000

1040 1040 65300 340 29 350 980

1080 1080 67900 355 28 350 980

1120 1120 70400 370 27 350 980

1) Calculated as: Metric= Ts • (350-15) • 0,98


2) The motors are designed according to DNV-rules. Test pressure 420
bar. Peak pressure 420 bar maximum , allowed up to 10 000 times.
3) Flushing of motor case is required. See section 4.10: Flushing
4) Note! Max pressure <350 bar
5) Viton seals are recommended for speeds above 110 rpm

Bosch Rexroth AB, RE 15302, Edition: 12.2017


Radial piston hydraulic motor | Hägglunds CB 11/80

Table 6: Specific data, US

Maximum Maximum
Maximum Maximum
Specific torque Displacement operating operating
torque 1) speed
Frame size Nominal size pressure 2) power 3)

p
lbf·ft/1000 psi in3/rev lbf·ft rpm hp
psi

CB 280 240 12200 920 5700 68 5000 710

280 14200 1070 67000 58 5000 710

CB 400 240 12200 920 57000 125 5) 5000 1300

280 14200 1070 67000 105 5000 1300

320 16300 1230 76000 94 5000 1300

360 18300 1380 86000 82 5000 1300

400 20300 1530 95000 75 5000 1300

440 22400 1690 97000 65 4600 4) 1100

480 24400 1840 95000 62 4200 4) 890

520 26400 1990 96000 57 3900 4) 900

560 28500 2150 95000 53 3600 4) 840

CB 560 440 22400 1690 100000 65 5000 1300

480 24400 1840 110000 62 5000 1300

520 26400 1990 140000 67 5000 1300

560 28500 2150 130000 53 5000 1300

CB 840 600 30500 2300 140000 45 5000 1200

640 32500 2450 150000 41 5000 1100

680 34600 2610 160000 40 5000 1200

720 36600 2760 170000 37 5000 1200

760 38700 2910 180000 34 5000 1100

800 40700 3070 190000 34 5000 1200

840 42700 3220 200000 32 5000 1200

CB 1120 880 44700 3370 210000 34 5000 1300

920 46700 3520 220000 33 5000 1300

960 48800 3680 230000 32 5000 1300

1000 50800 3830 240000 31 5000 1300

1040 52800 3980 250000 29 5000 1300

1080 54900 4140 260000 28 5000 1300

1120 56900 4290 270000 27 5000 1300

1) Calculated as: US= Ts • (5076-215) • 0,98


2) The motors are designed according to DNV-rules. Test pressure
6000 psi. Peak pressure 6000 psi maximum , allowed up to 10 000
times.
3) Flushing of motor case is required. See section 4.10: Flushing
4) Note! Max pressure <350 bar
5) Viton seals are recommended for speeds above 110 rpm

RE 15302, Edition: 12.2017, Bosch Rexroth AB


12/80 Hägglunds CB | Radial piston hydraulic motor

4.4 Recommended charge pressure 4.4.2 The motor working in braking mode
The hydraulic system must be such that the motor will Required charge pressure at the inlet port is according
recieve sufficient charge pressure at the charge pressure to diagram. See Fig. 5 and Fig. 6.
port. This applies to all types of installations.

4.4.1 The motor working in driving mode only


The pressure at the charge pressure port, should, during
operation of the motor, be at least one bar above the case
Notice!
pressure independent of numbers of ports that are connect- The diagrams is valid for 1 bar (14,5 psi) case pressure.
ed. Two cases to be considered: With increasing case pressure the charge pressure
must be increased accordingly.

Case 1: No shock loads.


Required charge pressure = case pressure + 1 bar (14.5 psi)
during operation, but shall not be below 2 bar (29.0 psi)

Case 2: With shock loads.


Required charge pressure at the outlet port corresponds to
30% of value given in diagram. See Fig. 5.and Fig. 6

DD00090230

Fig. 5: Recommended charge pressure for motor workning in braking mode, Hägglunds CB 280, 2-port connection.
Valid for oil viscosity 40 cSt.

Bosch Rexroth AB, RE 15302, Edition: 12.2017


Radial piston hydraulic motor | Hägglunds CB 13/80

-
-

DD00087686

Fig. 6: Recommended charge pressure for motor workning in braking mode, Hägglunds CB 280, 4-port connection.
Valid for oil viscosity 40 cSt.

RE 15302, Edition: 12.2017, Bosch Rexroth AB


14/80 Hägglunds CB | Radial piston hydraulic motor

-
DD00090231

Fig. 7: Recommended charge pressure for motor workning in braking mode, Hägglunds CB 400 to CB 560, 2-port connection.
Valid for oil viscosity 40 cSt.
-
-

DD00090232

Fig. 8: Recommended charge pressure for motor workning in braking mode, Hägglunds CB 400 to CB 560, 4-port connection.
Valid for oil viscosity 40 cSt.

Bosch Rexroth AB, RE 15302, Edition: 12.2017


Radial piston hydraulic motor | Hägglunds CB 15/80

-
-

-
-
-

-
-

DD00090235

Fig. 9: Recommended charge pressure for motor workning in braking mode, Hägglunds CB 840, 2-port connection.
Valid for oil viscosity 40 cSt.
-
-

-
-
-

DD00090236

Fig. 10: Recommended charge pressure for motor workning in braking mode, Hägglunds CB 840, 4-port connection.
Valid for oil viscosity 40 cSt.

RE 15302, Edition: 12.2017, Bosch Rexroth AB


16/80 Hägglunds CB | Radial piston hydraulic motor

-
-

-
-
-

DD00090239

Fig. 11: Recommended charge pressure for motor workning in braking mode, Hägglunds CB 1120, 2-port connection.
Valid for oil viscosity 40 cSt.
-

-
-
-

DD00090240

Fig. 12: Recommended charge pressure for motor workning in braking mode, Hägglunds CB 1120, 4-port connection.
Valid for oil viscosity 40 cSt.

Bosch Rexroth AB, RE 15302, Edition: 12.2017


Radial piston hydraulic motor | Hägglunds CB 19/80

DD00087414

Fig. 16: CB 400 240

DD00087416

Fig. 17: CB 400 280

DD00087417

Fig. 18: CB 400 320

RE 15302, Edition: 12.2017, Bosch Rexroth AB


20/80 Hägglunds CB | Radial piston hydraulic motor

DD00087418

Fig. 19: CB 400 360

DD00087419

Fig. 20: CB 400 400

DD00087421

Fig. 21: CB 560 440. CB 400 440

Bosch Rexroth AB, RE 15302, Edition: 12.2017


Radial piston hydraulic motor | Hägglunds CB 21/80

DD00087422

Fig. 22: CB 560 480, CB 400 480

DD00087429

Fig. 23: CB 560 520, CB 400 520

DD00087430

Fig. 24: CB 560 560, CB 400 560

RE 15302, Edition: 12.2017, Bosch Rexroth AB


22/80 Hägglunds CB | Radial piston hydraulic motor

DD00087431

Fig. 25: CB 840 600

DD00087432

Fig. 26: CB 840 640

DD00087433

Fig. 27: CB 840 680

Bosch Rexroth AB, RE 15302, Edition: 12.2017


Radial piston hydraulic motor | Hägglunds CB 23/80

DD00087441

Fig. 28: CB 840 720

DD00087442

Fig. 29: CB 840 760

DD00090243

Fig. 30: CB 840 800

RE 15302, Edition: 12.2017, Bosch Rexroth AB


24/80 Hägglunds CB | Radial piston hydraulic motor

DD00090244

Fig. 31: CB 840 840

DD00087450

Fig. 32: CB 1120 880

DD00087451

Fig. 33: CB 1120 920

Bosch Rexroth AB, RE 15302, Edition: 12.2017


Radial piston hydraulic motor | Hägglunds CB 25/80

DD00087454

Fig. 34: CB 1120 960

DD00087458

Fig. 35: CB 1120 1000

DD00087462

Fig. 36: CB 1120 1040

RE 15302, Edition: 12.2017, Bosch Rexroth AB


26/80 Hägglunds CB | Radial piston hydraulic motor

DD00087472

Fig. 37: CB 1120 1080

DD00077356

Fig. 38: CB 1120 1120

Bosch Rexroth AB, RE 15302, Edition: 12.2017


Radial piston hydraulic motor | Hägglunds CB 27/80

4.7 Pressure loss diagrams


Pressure loss, oil viscosity 40 cSt
output torque T
Actual pressure difference = + pressure loss ∆p = + ∆pl
specific torque ⋅ mechanichal effiency Ts ⋅ηm

20

18
250
16

14 200

Pressure loss [psi]


Pressure loss [bar]

0
28

0
0-

24
28
12

0-
28
CB

CB
10 150

8
100
6

4
50
2

0 0
0 10 20 30 40 50 60 70 80
Speed [rpm]

DD00087699

Fig. 39: CB 280 pressure loss 2 ports

20

18
250
0

16
28

0
0-

24
28

0-

14 200
28
CB

Pressure loss [psi]


CB
Pressure loss [bar]

12

10 150

8
100
6

4
50
2

0 0
0 10 20 30 40 50 60 70 80
Speed [rpm]

DD00087702

Fig. 40: CB 280 pressure loss 4 ports

RE 15302, Edition: 12.2017, Bosch Rexroth AB


28/80 Hägglunds CB | Radial piston hydraulic motor

20

18
250
16

0
00

0
0

28
36

24
32
0-4

0-

0-
0-

0-

40

40
14

40

40

40
200

CB

CB

Pressure loss [psi]


CB

CB

CB
Pressure loss [bar]

12

10 150

8
100
6

4
50
2

0 0
0 10 20 30 40 50 60 70 80 90 100 110

Speed [rpm]

DD00087703

Fig. 41: CB 400-240 to CB 400-400 pressure loss 2 ports

20

18
250
0

0
0
0

36

16
32

24
28
0-4

0-

0-
0-

0-
40

40
40

40

40

14
CB

CB

CB

CB

200
Pressure loss [psi]
Pressure loss [bar]

12

10 150

8
100
6

4
50
2

0 0
0 20 40 60 80 100 120 140

Speed [rpm]
DD00087704

Fig. 42: CB 400240 to CB 400-400 pressure loss 4 ports

Bosch Rexroth AB, RE 15302, Edition: 12.2017


Radial piston hydraulic motor | Hägglunds CB 29/80

20

18
250
16

14 200

Pressure loss [psi]


Pressure loss [bar]

12

10 150

8
100
6

4
50
2

0 0
0 10 20 30 40 50 60

Speed [rpm]

DD00087705

Fig. 43: CB 400-440 to CB 400-560, CB 560 pressure loss 2 ports

20

18
250
16

14 200

Pressure loss [psi]


Pressure loss [bar]

12

10 150

8
100
6

4
50
2

0 0
0 10 20 30 40 50 60 70

Speed [rpm]

DD00087706

Fig. 44: CB 400-440 to CB 400-560, CB 560 pressure loss 4 ports

RE 15302, Edition: 12.2017, Bosch Rexroth AB


30/80 Hägglunds CB | Radial piston hydraulic motor

20

18
250
16

14 200

Pressure loss [psi]


Pressure loss [bar]

12
150
10

8
100
6

4
50
2

0 0
0 5 10 15 20 25 30 35 40

Speed [rpm]

DD00087707

Fig. 45: CB 840 pressure loss 2 ports

20

18
250
16

14 200
Pressure loss [psi]
Pressure loss [bar]

12

10 150

8
100
6

4
50
2

0 0
0 5 10 15 20 25 30 35 40 45 50

Speed [rpm]

DD00087709

Fig. 46: CB 840 pressure loss 4 ports

Bosch Rexroth AB, RE 15302, Edition: 12.2017


Radial piston hydraulic motor | Hägglunds CB 31/80

20

18
250
16

14 200

Pressure loss [psi]


Pressure loss [bar]

12

10 150

8
100
6

4
50
2

0 0
0 5 10 15 20 25

Speed [rpm]
DD00087710

Fig. 47: CB 1120 pressure loss 2 ports

20

18
250
16

14 200

Pressure loss [psi]


Pressure loss [bar]

12
150
10

8
100
6

4
50
2

0 0
0 5 10 15 20 25 30 35

Speed [rpm]

DD00087712

Fig. 48: CB 1120 pressure loss 4 ports

RE 15302, Edition: 12.2017, Bosch Rexroth AB


32/80 Hägglunds CB | Radial piston hydraulic motor

4.8 Quick selection diagram

Rated life for Hägglunds CB is calculated according to DIN


ISO 281 Apendix 1.

The diagram below represents the torque and speed,


corresponding to a modified rating life L10mh = 40 000 h.
Oil viscosity in motor case 40 cSt. Contamination level not
exceeding ISO 4406 18/16/13 (NAS 1638, class 7).
The diagram is based on a charge pressure of 15 bar (218 psi).

-
-
-
-
-
-
-

-
-
-
-
-
-
-

-
-
-
-

-
-

-
-
-

DD00087713

Fig. 49: Quick selection diagram

Notice!
Higher case oil viscosity increases the motor rating life considerably.
Reduced temperature in the motor case, increase rating life for the motor.

Bosch Rexroth AB, RE 15302, Edition: 12.2017


34/80 Hägglunds CB | Radial piston hydraulic motor

Radial seal Dust seal G1/4", Flushing


Radial seal
connection F1

G1/4", Flushing
connection F2

Orifice ⌀ 1 mm

Charge pressure

Drain line Drain line


connection connection

Charge pressure

Flushing flow inlet


A) Shaft side upwards B) Shaft side downwards
DD00087722

Fig. 51: Vertical mounting

4.9.2 Vertical mounting B) Motor shaft pointing downwards


When the motor is mounted vertically, the highest of four
drain ports D1 to D4 must be used. The drain line must be connected to one of the drain ports
Flushing (lubrication) of radial seal from charge pressure D1 to D4 in the connection block. (See Fig. 51 alt.: B) Shaft
is necessary. side downwards).
The flushing connection F2 shall be connected to charge
A) Motor shaft pointing upwards pressure. With bidirectional drives, use the connection with
The drain line must be connected to the drain port D3 in lowest average pressure. (Connecting to high pressure will
the housing cover (See Fig. 51, alt.: A) Shaft side upwards). increase the motor drain flow).
The flushing connection F1 on the housing cover should
be connected to the charge pressure. With bidirectional
drives, use the connection with lowest average pressure.
(Connecting to high pressure will increase the motor drain
flow).

Bosch Rexroth AB, RE 15302, Edition: 12.2017


Radial piston hydraulic motor | Hägglunds CB 35/80

4.10 Flushing
c ⋅ phigh ⋅ n ⋅ Vi
Flushing of motor case E1 = (kW)
600 ⋅ 1000
The CB motors have very high overall efficiency, and they
are frequently used in applications with high power.
q1 ⋅ phigh
To avoid high temperature in the case, the losses generated E2 = (kW)
in the motors must be cooled away. High temperature gives 600
lower viscosity and this gives reduction in basic rating life
and max allowed power for the motor. c ⋅ phigh ⋅ n ⋅ Vi
E1US (hp)
Flushing flow inlets, see Fig. 50 and Fig. 51. 1714 ⋅ 231
For continuous duty the motors must be flushed when the
shaft power exceed the following max power: q1 ⋅ phigh
E2US (hp)
1714
Table 8: Maximum motor power without flushing

Frame size Flushing limit power, EFL


phigh = motor high pressure [bar] [psi]
kW hp n = motor speed [rpm]
CB 280 120 160 Vi = motor displacement [cm3/rev] [in3/rev]
ql = motor leakage [l/min] [gpm] (see Fig. 52)
CB 400/560/840/1120 170 227 c = 0,01

When the motor have to be flushed, the required flushing flow


can be calculated according to following:
E1 = Power loss due to mechanical losses = c ⋅ motor power
E2 = Power loss due to volumetric losses
Table 9: Heat transmitted to air at ambient temperature +20°C
(68°F) and motor case temperature +50°C (122°F)

Frame size Heat transmitted to air


kW hp
CB 280 0.6 0.8
CB 400/560/840/1120 0.9 1.2

Required flushing to keep motor case maximum 10°C


(18°F) warmer than flushing oil:
q flushing = 3.4 · (E1 + E2 - Heat transmitted to air) l/min.
q flushing US = 0.67 · (E1US + E2US - Heat transmitted to air)
gpm.
Viscosity in the motor case must be controlled according to
diagram, Fig. 13.
Exemple:
Hägglunds CB 400-400 working at 250 bar and n = 20 rpm.

phigh ⋅ n ⋅ Vi 250 ⋅ 20 ⋅ 25100


Total power = = = 209.2 kW . The motor case must be flushed
600 ⋅ 1000 600 ⋅ 1000

E1 = 0.01 · 209.2 = 2.1 kW (2.8 hp)

7 ⋅ 250
E2 = = 2.9 kW (3.9 hp)
600

q flushing = 3.4 · (E1 + E2 - Heat transmitted to air) = 3.4 · (2.1 + 2.9 - 0.9) = 14 l/min
q flushing US = 0.67 · (E1US + E2US - Heat transmitted to air) = 0.67 · (2.8 + 3.9 - 1.2) = 3.7 gpm

RE 15302, Edition: 12.2017, Bosch Rexroth AB


36/80 Hägglunds CB | Radial piston hydraulic motor

4.11 External leakage


External leakage is from the distributor to the motor case
and from the piston assembly to the motor case.
Valid for 40 cSt and at 1/3 of max speed.

DD00087808
Fig. 52: External leakage

4.12 Viscosity factor K


The diagram shows the avarage values. n ⋅ Vi
q= + qi ⋅ K [l/min]
Actual flow rate = speed ⋅ displacement + external leakage 1000

Variation in external leakage at different oil viscosities.


n ⋅ Vi
When calculating external leakage using other viscosities qUS= + qi ⋅ K [gpm]
231
than 40 cSt, multiply the value given in the external
leakage diagram by the factor K.

K
1.5

1.0

0.5

10 20 40 60 100 200 400 600 1000n cSt


DD00087726

Fig. 53: Viscosity factor K

Bosch Rexroth AB, RE 15302, Edition: 12.2017


Radial piston hydraulic motor | Hägglunds CB 37/80

4.13 Freewheeling

4.13.1 The function of freewheeling 4.13.2 Circuit design


Hägglunds CB motors can be operated in freewheeling The following schematic explains a system (closed/open)
mode. with freewheeling (activated mode illustrated) as a perma-
Principally this is performed by disengaging the pistons, nent feature for the application.
allowing the rotating group to rotate as a flywheel on its
main bearings. The piston units are not engaged and thus
there is no oil flow to cause a flow loss, Hägglunds motors
of standard design are suitable for this performance due to
the following facts:
1. Pistons are not actuated by any return springs.
2. The motor case can withstand sufficient case pressure
to force the pistons toward the bottom of each cylinder D2
A C
bore and keep them in this position.
D1

The basic function of the freewheeling is to have the drain


ports D1 - D4 lightly pressurized (see Fig. 56) while main
ports A and C are without restriction drained directly to the
fluid reservoir. See Fig. 55. The case pressure introduced in
the normal drain connection will then act on the outer
surface of each piston assembly pressing them towards the
Flushing flow
motor centre. inlet
PA

1-3 bar PC
The rotating part of the motor (cylinder block with piston
and cam roller) can now rotate on its main bearings wit-
hout any pumping of oil, as the piston with cam rollers have
lost any contact with the cam ring. See Fig. 54. DD00077405

Fig. 55: Schematic principle freewheeling.


During freewheeling periods, the following functions must
be performed:
1. Main connections A & C of the motor drained to reservoir.
2. Fail-safe type brake released, if used. Freewheeling valve function, see section 10.6.6 page 71.
3. An adequate pressure introduced into the drain ports of
the motor. See Fig. 56 (required case pressure).

Notice!
It is not allowed for the pistons to extend
back to the camring, until the motor has
DD00075541
reached a complete standstill.
Fig. 54: Freewheeling

RE 15302, Edition: 12.2017, Bosch Rexroth AB


38/80 Hägglunds CB | Radial piston hydraulic motor

4.13.3 Oil volume for freewheeling


Freewheeling conditions are obtained by pressurizing the
case via the drain connections and drain the main ports to
tank. To retract all pistons completely, a certain oil volume
is required depending upon motor type. This oil volume can
be calculated from the following:

VF = Needed Freewheeling volume [cm3] or(in3)


Vi
VF = Vi = Total displacement of the motor [cm3] or(in3)
2 NL NL = 10 (No of lobes for one camring)

To use Hägglunds CB motor in freewheeling mode must


following be maintained:
• The motor must be pressurized all the time when the
motor is in freewheeling mode, see Fig. 56.
• The motor must be flushed all the time when the
motor is in frewheeling mode, see Fig. 56.

An accumulator can be added into the circuit to shorten the


time to retract all the pistons completely, see Fig. 56.

An accumulator can be added into the circuit to reduce the


pressure spikes in the motor case when the pistons are
extracted, see Fig. 55.

Bosch Rexroth AB, RE 15302, Edition: 12.2017


Radial piston hydraulic motor | Hägglunds CB 39/80

4.13.4 Power loss freewheeling


Even if the freewheeling operation takes place with lowest
possible friction in the main bearings and with no flow losses
in the main ports of the motor, a powerloss must take place
in the motor case due to viscous friction between moving
and fixed parts. This powerloss is expressed in diagram, Fig.
56.
Case flushing is required to prevent overheating,
see diagram Fig. 56
Required case pressure 1-3 bar (15-44 psi).
Case oil temperatur to be below 50°C (122°F).

50
13
65
45 12
60
11
40 55
Freewheeling > 150 rpm only for 10
emergency use* 50
Power loss (kW), Case flow (l/min)

35
9
45

Case flow (US gal/min)


30 8
40

Power loss (hp)


Required case
pressure 3.0 bar 35 7
25 Required Case flow

30 6
20
Required case 25 5
pressure 2.5 bar
15 20 4
Power loss
15 3
10
Required case pressure Required case
1.0 bar 10 2
pressure 1.5 bar
5
5 1

0 0 0
0 50 100 150 200 250 300 350 400
Speed (rpm)

DD00089889

Fig. 56: Power loss freewheeling, oil viscosity 40 cSt (187 SSU)

*) Viton seals are recomended for speeds above 110 rpm.

Notice!
Freewheeling will require exchange of oil in the housing to
prevent overheating.

In order to accomplish proper freewheeling, a case


pressure according to Fig. 56 has to be maintained.
On the other hand, a higher casing pressure than 2 bar
(29 psi) should be avoided in order to achieve good life of the
main radial shaft seal.

RE 15302, Edition: 12.2017, Bosch Rexroth AB


40/80 Hägglunds CB | Radial piston hydraulic motor

4.14 Permissible external loads

4.14.1 External load with torque arm mounting

Shaft mounted motor with torque arm.

DD00087811

Fig. 57: Shaft mounted motor with torque arm.

If non standard torque arms TC A are used, forces must be


checked for main bearings and coupling.

T Fr = Total radial force on fixed motor mounting


Fr =
l T = Output torque for motor

l = Lever length

a = The axial distance for action point of radial


force

Bosch Rexroth AB, RE 15302, Edition: 12.2017


Radial piston hydraulic motor | Hägglunds CB 41/80

4.14.2 Permissible external dynamic loads

Permissible external dynamic loads Hägglunds CB 280


Torque arm mounted motor. (Figure and diagram are not scaled to each other).
Viscosity 40 cSt/187 SSU, speed 20 rpm.

DD00087814
Fig. 58: Permissable external dynamic loads Hägglunds CB 280

Notice! Axial loads: Permissible axial load for intermittent duty


When flange mounted motor, please
Fa = 30 000 N (6 750 lbf).
contact Bosch Rexroths representative.

Remark: For continuous axial load applications, please


contact your Bosch Rexroth representative.

Bending: Permissible bending moment Mb for motor with


shrink disk coupling is 30 000 Nm (22 110 lbf·ft).

RE 15302, Edition: 12.2017, Bosch Rexroth AB


42/80 Hägglunds CB | Radial piston hydraulic motor

Permissible external dynamic loads Hägglunds CB 400


Torque arm mounted motor. (Figure and diagram are not scaled to each other).
Viscosity 40 cSt/187 SSU, speed 25 rpm.

DD00087817

Fig. 59: Permissable external dynamic loads Hägglunds CB 400

Notice! Axial loads: Permissible axial load for intermittent duty


When flange mounted motor, please
Fa = 30 000 N (6 750 lbf).
contact Bosch Rexroths representative.

Remark: For continuous axial load applications, please


contact your Bosch Rexroth representative.

Bending: Permissible bending moment Mb for motor with


shrink disk coupling is 30 000 Nm (22 110 lbf·ft).

Bosch Rexroth AB, RE 15302, Edition: 12.2017


Radial piston hydraulic motor | Hägglunds CB 43/80

Permissible external dynamic loads CB 560


Torque arm mounted motor.(Figure and diagram are not scaled to each other).
Viscosity 40 cSt/187 SSU, speed 20 rpm.

DD00087819

Fig. 60: Permissable external dynamic loads Hägglunds CB 560

Notice! Axial loads: Permissible axial load for intermittent duty


When flange mounted motor, please
Fa = 30 000 N (6 750 lbf).
contact Bosch Rexroths representative.

Remark: For continuous axial load applications, please


contact your Bosch Rexroth representative.

Bending: Permissible bending moment Mb for motor with


shrink disk coupling is 30 000 Nm (22 110 lbf·ft).

RE 15302, Edition: 12.2017, Bosch Rexroth AB


44/80 Hägglunds CB | Radial piston hydraulic motor

Permissible external dynamic loads CB 840


Torque arm mounted motor. (Figure and diagram are not scaled to each other).
Viscosity 40 cSt/187 SSU, speed 10 rpm.

DD00087813

Fig. 61: Permissable external dynamic loads Hägglunds CB 840

Notice! Axial loads: Permissible axial load for intermittent duty


When flange mounted motor, please
Fa = 30 000 N (6 750 lbf).
contact Bosch Rexroths representative.

Remark: For continuous axial load applications, please


contact your Bosch Rexroth representative.

Bending: Permissible bending moment Mb for motor with


shrink disk coupling is 30 000 Nm (22 110 lbf·ft).

Bosch Rexroth AB, RE 15302, Edition: 12.2017


Radial piston hydraulic motor | Hägglunds CB 45/80

Permissible external dynamic loads CB 1120

Torque arm mounted motor.(Figure and diagram are not scaled to each other).
Viscosity 40 cSt/187 SSU, speed 10 rpm.

DD00087820

Fig. 62: Permissable external dynamic loads Hägglunds CB 1120

Notice! Axial loads: Permissible axial load for intermittent duty


When flange mounted motor, please
Fa = 30 000 N (6 750 lbf).
contact Bosch Rexroths representative.

Remark: For continuous axial load applications, please


contact your Bosch Rexroth representative.

Bending: Permissible bending moment Mb for motor with


shrink disk coupling is 30 000 Nm (22 110 lbf·ft).

RE 15302, Edition: 12.2017, Bosch Rexroth AB


46/80 Hägglunds CB | Radial piston hydraulic motor

4.14.3 Permissible external static load

DD00087821

Fig. 63: Permissible external static load Hägglunds CB 280

DD00087823

Fig. 64: Permissible external static load Hägglunds CB 400

Bosch Rexroth AB, RE 15302, Edition: 12.2017


Radial piston hydraulic motor | Hägglunds CB 47/80

DD00087827

Fig. 65: Permissible external static load Hägglunds CB 560

DD00087828

Fig. 66: Permissible external static load Hägglunds CB 840

RE 15302, Edition: 12.2017, Bosch Rexroth AB


48/80 Hägglunds CB | Radial piston hydraulic motor

DD00087829
Fig. 67: Permissible external static load Hägglunds CB 1120

Bosch Rexroth AB, RE 15302, Edition: 12.2017


Radial piston hydraulic motor | Hägglunds CB 49/80

4.15 Low speed performance


For Hägglunds CB 280 to CB 1120 Speed variation data was acquired according to ISO
4392-3 where torque on the shaft and flow into the
Fig. 68 and Fig. 69 shows speed deviation factor "i" as motor is held constant.
function of nav.
A is max. deviation from average speed in r/min. In order to obtain smooth operation at low speed it is
nav is average speed in r/min. important to understand that the mechanisms behind
A = nav · i (rpm) speed variation are governed by leakage and friction
nmax = nav + A (rpm) variation in the motor together with characteristics of the
nmin = nav - A (rpm) load and the hydraulic system.

The figures refers to 40 cSt viscosity, and moment of inertia When the theoretical flow needed to rotate the motor is
36 kgm2 (850 lb·ft2). in the same order of magnitude or less than the leakage
flow there is a risk for speed variation. Friction losses in
the motor will increase at low speed due to reduced oil
film thickness. Any variation in these friction losses may
result in speed variation.

• Speed variation resulting from both friction and


leakage will be lower with high case oil viscosity.
Recomendation is to have a case oil viscosity
between 100-150 cSt.

The load characteristics on the shaft will also


affect speed variation, for example moment of
DD00090247 inertia, friction effects and natural frequency.
Fig. 68: Speed deviation CB 280

Exemple:Presume: nav = 1 rpm and pmax = 200 bar • Smooth operation at low speed is enhanced by a
nav = 1 gives i = 0,1 (see Fig. 68) and A = 1 · 0,1 = 0,1 rpm. constant flow source, like a flow control valve or
Obtained amplitude value shall be reduced to two decimals. a small pump that is not operating in its lower
nmax = 1,0 + 0,1 = 1,1 displacement range.
nmin = 1,0 - 0,1 = 0,9
Compressibility of hydraulic oil volume between
flow source and motor and deformation of hoses
may also result in speed variation, especially if the
natural frequency of the hydraulic system and the
load is close to each other.

• Therefore, smooth operation is enhanced by a stiff


hydraulic system connecting the flow source and
the motor, i.e. using short pipings with small
dimension.

DD00090251

Fig. 69: Speed deviation CB 400, CB 560, CB 840, CB 1120


Exemple:Presume: nav = 1 rpm and pmax = 200 bar
nav = 1 gives i = 0,05 (see Fig. 69) and A = 1 · 0,05 = 0,05 rpm.
Obtained amplitude value shall be reduced to two decimals.
nmax = 1,0 + 0,05 = 1,05
nmin = 1,0 - 0,1 = 0,95
RE 15302, Edition: 12.2017, Bosch Rexroth AB
50/80 Hägglunds CB | Radial piston hydraulic motor

4.16 Painting system 5 Type of seal


Corrosion protection
Option N:
The painting system of Hägglunds motors and accessories
NBR (Nitrile) Preferred alternative at low ambient tempera-
are avalible in two different corrosivity categories regarding
tures and moderate case oil temperatures.
corrosion protection in accordance with SS-EN ISO 12944:
See section 4.2: General data

• C3 - Corrosivity category Medium - which is recom-


Option V:
mended for normal urban and industrial atmosphere.
FPM (Viton) Preferred alternative at higher case oil temper-
atures and freewheeling at higher speed (> 110 rpm) or
• C5M - Corrosivity category Very High - which is
operating with fire resistant fluids. See section 4.2: General
recommended for marine environment with high salt
data, 4.13.4: Power loss freewheeling and 4.5: Hydraulic
load or other aggressive atmosphere.
fluids
Colour
Standard colour for Hägglunds motors and accessories is
orange (RAL 2002)

6 Increased robustness

Option 0:
CB has un-coated piston assemblies and DLC-coated piston
rings as standard.

Option C:
DLC-coated piston assemblies shall always be used in the
following cases:
- If operating speed ≤3rpm
- If operating parameters (eg. viscosity) are unclear

DLC-coated piston assemblies is recommended to be used


in the following cases:
- When replacing an existing MB-motor with a CB-motor
- If there is a risk for cavitation in combination with chock
loads

Bosch Rexroth AB, RE 15302, Edition: 12.2017


Radial piston hydraulic motor | Hägglunds CB 51/80

7 Through hole kit


Table 10: Dimensions Hägglunds CB with through hole kit
This device makes it possible to flush through the driven L1
shaft or to draw electric cables through the motor. The Splines Shrink disk
through hole kit is prepared for rotation speed sensor. Motor mm in mm in
CB 280 490 19.29 599 23.58
Dimension drawing CB 400 608 23.94 726 28.58
See chapter12: Related documents CB 560 658 25.91 752 29.61
CB 840 776 30.55 870 34.25
Ordering code CB 1120 894 35.20 988 38.90
See ordering code for Hägglunds CB section 1: Ordering
code.

V-ring

Oil filling for lubrication of


spline G 1/4" (2x)

Ø 110.5 mm
O-ring [4.350 in]

L1 with through hole (splines)

L1 with through hole (shrink disk)

DD00087834

Fig. 70: Example: Hägglunds CB 400 with through hole kit.

RE 15302, Edition: 12.2017, Bosch Rexroth AB


52/80 Hägglunds CB | Radial piston hydraulic motor

8 Dimensions / Interface

8.1 Dimensions
DD00087852

Spline Shrink disk

Fig. 71: CB 280

Table 11: Dimensions CB 280

Dimensions
Splines Shrink disk
mm in mm in
D1 Pitch diameter 742 29.21 742 29.21
D2 Outer diameter 782 30.79 782 30.79
D4 Guide diameter 680 26.77 680 26.77
D5 Spline size DIN 5480 N200 x 5 x 30 x 38 x 9H - -
D6 Shrink disk diameter - - 405 15.94
L1 Total length Without through hole 494 19.45 603 23.74
L2 Length to hollow shaft 130 16.38 227 8.94
L3 Length to spline end 6 0.24 - -
L4 Length to spline 76 2.99 - -
L5 Protruding length of screws 36 1.42 36 1.42
For dimensional drawings CB 280, see chapter 12: Related documents

Bosch Rexroth AB, RE 15302, Edition: 12.2017


Radial piston hydraulic motor | Hägglunds CB 53/80

DD00087853

Spline Shrink disk

Fig. 72: CB 400

Table 12: Dimensions CB 400

Dimensions
Splines Shrink disk
mm in mm in
D1 Pitch diameter 742 29.21 742 29.21
D2 Outer diameter 782 30.79 782 30.79
D4 Diameter of guide edge 680 26.77 680 26.77
D5 Spline size DIN 5480 N200 x 5 x 30 x 38 x 9H - -
D6 Shrink disk diameter - - 440 17.32
L1 Total length Without through hole 612 24.09 729 28.70
L2 Length to hollow shaft 189 7.44 237 9.33
L3 Length to spline end 40 1.57 - -
L4 Length to spline 135 5.31 - -
L5 Produting length of screws 38 1.50 38 1.50
For dimensional drawings CB 400, see chapter 12: Related documents

RE 15302, Edition: 12.2017, Bosch Rexroth AB


54/80 Hägglunds CB | Radial piston hydraulic motor

DD00087854

Spline Shrink disk

Fig. 73: CB 560

Table 13: Dimensions CB 560

Dimensions
Splines Shrink disk
mm in mm in
D1 Pitch diameter 870 34.25 870 34.25
D2 Outer diameter 940 37.01 940 37.01
D3 Screw hole 26 1.02 26 1.02
D4 Guide diameter 800 31.50 800 31.50
D5 Spline size DIN 5480 N260 x 5 x 30 x 50 x 9H - -
D6 Shrink disk diameter - - 520 20.47
L1 Total length Without through hole 662 26.06 576 22.68
L2 Length to hollow shaft 298 11.73 381 15,00
L3 Length to spline end 124 4.88 - -
L4 Length to spline 244 9.61 - -
L6 Thickness of mounting ring 35 1.38 35 1.38

For dimensional drawings CB 560, see chapter 12: Related documents

Bosch Rexroth AB, RE 15302, Edition: 12.2017


Radial piston hydraulic motor | Hägglunds CB 55/80

DD00087858

Spline Shrink disk


Fig. 74: CB 840

Table 14: Dimensions CB 840

Dimensions
Splines Shrink disk
mm in mm in
D1 Pitch diameter 870 34.25 870 34.25
D2 Outer diameter 940 37.01 940 37.01
D3 Screw hole 26 1.02 26 1.02
D4 Guide diameter 800 31.50 800 31.50
D5 Spline size DIN 5480 N260 x 5 x 30 x 50 x 9H - -
D6 Shrink disk diameter - - 520 20.47
L1 Total length Without through hole 780 30,71 874 34.41
L2 Length to hollow shaft 298 11.73 381 15,00
L3 Length to spline end 124 4.88 - -
L4 Length to spline 244 9.61 - -
L6 Thickness of mounting ring 35 1.38 35 1.38

For dimensional drawings CB 840, see chapter 12: Related documents

RE 15302, Edition: 12.2017, Bosch Rexroth AB


56/80 Hägglunds CB | Radial piston hydraulic motor

DD00087859

Spline

Fig. 75: CB 1120

Table 15: Dimensions CB 1120

Dimensions
Splines
mm in
D1 Pitch diameter 870 34.25
D2 Outer diameter 940 37.01
D3 Screw hole 26 1.02
D4 Guide diameter 800 31.50
D5 Spline size DIN 5480 N260 x 5 x 30 x 50 x 9H
L1 Total length Without through hole 897 35.31
L2 Length to hollow shaft 297 11.69
L3 Length to spline end 123 4.84
L4 Length to spline 243 9.57
L6 Thickness of mounting ring 35 1.38

For dimensional drawings CB 1120, see chapter 12: Related documents

Bosch Rexroth AB, RE 15302, Edition: 12.2017


Radial piston hydraulic motor | Hägglunds CB 57/80

9 Mounting alternatives

9.1 General information

With splines for flange or torque arm mounting.


The splines shall be lubricated, and filled with hydraulic oil
at assembly, or filled with transmission oil from the con-
nected gearbox. To avoid wear in the splines, the installa-
tion must be within the specified tolerances in Fig. 76
For requirements of spline shaft, see chapter 12: Related
documents

9.1.1 Flange mounting with splines

Note! O-ring delivered


Hydraulic oil must be filled with the motor.
for spline lubrication to
eliminate wear.

For installation drawings


spline shaft flange mounting,
see chapter 12: Related
documents

DD00090256

Fig. 76: Flange mounting for CB 280 to CB 1120.

Features

▶▶ Possibility to use the motor as a one


side shaft support bearing. Note!
Flange mounting gives high risk for
▶▶ Oil lubrication of splines give no wear. overloading of motor main bearings.
▶▶ Easy mounting of motor to driven shaft. Always check that the shaft and motor
bearings are statically determined.

RE 15302, Edition: 12.2017, Bosch Rexroth AB


58/80 Hägglunds CB | Radial piston hydraulic motor

DD00087934 DD00087935

Fig. 77: Flange mounted motor with splines and low radial load Fig. 78: Flange mounted motor with splines to avoid high radial
from driven shaft. load from driven shaft.

Table 16: Recommended material in the spline shaft

Drive Steel with yield strenght


Unidirectional drive Relmin = 450 N/mm2 (65 000 lb/ft2)
Bidirectional drive Relmin = 700 N/mm2 (101800 lb/ft2)

Table 17: Spline designation shaft

Spline
Frame size CB 280 CB 400 CB 560 CB 860 CB 1120
Designation: Standard DIN 5480 W200x5x30x38x9H W260x5x30x50x9H

Bosch Rexroth AB, RE 15302, Edition: 12.2017


Radial piston hydraulic motor | Hägglunds CB 59/80

9.1.2 Torque arm mounting with splines

DD00089488

O-ring delivered
with the motor. Note!
Hydraulic oil must be filled
for spline lubrication to
eliminate wear.

For installation and dimensional drawings, spline shaft


torque arm mounting, see chapter 12: Related docu- Mounting kit must be oredered
ments seperately, see Table 18

Torque arm mounting,


see chapter 10: Accessories

Fig. 79: Torque arm mounting motor with splines

Recommended material in the shaft, see Table 16.


Spline designation shaft, see Table 17.

Table 18: Material ID mounting kit for CB 280 to CB 840

Motor type Material ID Mounting kit


(Must be ordered separatly)

CB 280 R939002612
CB 400 R939002613
CB 560 R939002614
CB 840 R939002615

RE 15302, Edition: 12.2017, Bosch Rexroth AB


60/80 Hägglunds CB | Radial piston hydraulic motor

9.1.3 Submerged mounting with splines To order


Valid for Hägglunds CB 280 to CB 1120. • O-rings, see Dimension drawing submerged applica-
tions chapter 12 Related documents.
For submerged applications spline motor with special index • Special index motor S-11, prepared for submerged ap-
S11 shall be used, plications.
• Painting system C5M-Corrosivity category Very High is
The dimensional drawing for design of flange, and item
recommended.
number for O-rings, see chapter 12 Related documents.

Data
Max depth in water is 70 meter.

DD00087905

No water against
the radial seal.

O-ring, see Dimension drawing


submerged applications chapter
12: Related documents

Fig. 80: CB motor for submerged application

Bosch Rexroth AB, RE 15302, Edition: 12.2017


Radial piston hydraulic motor | Hägglunds CB 61/80

9.1.4 Torque arm mounting on plain shaft

DD00087938

Fig. 81: Torque arm mounted motor with shrink disk.

Dimensions and material for shaft end, plain shaft

Stressrelieving
groove

DD00058217 DD00058218

Fig. 82: Shaft end, normally loaded Fig. 83: Shaft end, heavily loaded

Design of driven shaft end on normally loaded shaft Design of driven shaft end on heavily loaded shaft.
In drives with only one direction of rotation and/or load where Where the driven shaft is heavily loaded and is subject to high
the stresses in the shaft are moderate, the shaft can be plain. stresses, for example for changes in the direction of rotation
and/or load, it is recommended that the driven shaft should
have a stress relieving groove.

Table 19: Shaft recommendations Table 20: Threads for assembly tool (plain shaft)

Dim CB 280 CB 400 CB 560/840/1120 Measures Dimensions, threads for assembly tool
-0,014 -0,015 -0,017 D M20 UNC 5/8"
mm ø180 ø200 ø260
-0,054 -0,061 -0,069 E >17 mm 0,67 in >13,5 mm 0,53 in
A
-0,00055 -0,00059 -0,00067
F 25 mm 0,98 in 22 mm 0,87 in
in ø7,0866 ø18,1102 ø10,2362
-0,00215 -0,00240 -0,00272
G 50 mm 1,97 in 30 mm 1,18 in
mm 106 117 153
B
in 4,17 4,61 6,02
Table 21: Recommended material in the shaft
mm 174 194 254
C Drive Steel with yield strenght
in 6,85 7,64 10,00
Unidirectional drive Relmin = 300 N/mm2

Note! The dimensions are valid at +20 °C (68 °F) Bidirectional drives Relmin = 450 N/mm2

RE 15302, Edition: 12.2017, Bosch Rexroth AB


62/80 Hägglunds CB | Radial piston hydraulic motor

10 Accessories

10.1 Torque arms

Mounting alternatives
Dimensions, techical data, order code and material ID for
torque arms, see separate data sheet: RE 15355

Torque arm
Torque arm
+ For spline shaft on For plain shaft on
driven machine driven machine
(spline motor) (coupling motor)
Mounting kit

Fig. 84: Single ended torque arm mounting for spline shaft Fig. 85: Single ended torque arm mounting for plain shaft

Features Features

▶▶ Easy mounting i.e. no alignment problems. ▶▶ Easy mounting i.e. no alignment problems.
▶▶ Quick mounting of motor to driven shaft ▶▶ Simplified machining of customer shaft.
▶▶ Robust torque-transmitting. ▶▶ Controlled external forces on driven shaft.
▶▶ Controlled external forces on driven shaft.
▶▶ Space saving. i.e. close mounting to the driven machine.

Torque arm

+
Torque arm Plain shaft on
For spline shaft on
driven machine
driven machine
Mounting kit (spline motor)

Fig. 86: Double ended torque arm mounting for spline shaft Fig. 87: Double ended torque arm mounting with plain shaft

Features Features

▶▶ Easy mounting i.e. no alignment problems. ▶▶ Easy mounting i.e. no alignment problems..
▶▶ Quick mounting of motor to driven shaft ▶▶ Simplified machining of customer shaft.
▶▶ Robust Torque-transmitting. ▶▶ Reduction of external forces on driven shaft.
▶▶ Reduction of external forces on driven shaft.

Bosch Rexroth AB, RE 15302, Edition: 12.2017


Radial piston hydraulic motor | Hägglunds CB 63/80

10.2 Flushing set and Early warning kit

DD00087924

Fig. 88: Magnetic plug mounted on CB

For technical data, see document nr: RE 15359


For inspection and maintenance routines, see Installation
and maintenance manual: RE 15302-WA.

Features Description

▶▶ Easy inspection of motor condition The flushing set is basically a magnetic plug installed in
▶▶ Early detection of potential failures the drain line. By regularly inspecting the magnetic plug
a malfunction of the hydraulic motor can be detected and
corrected and a total breakdown can be avoided. It can be
used for HägglundsCB 280 to CB 1120.

RE 15302, Edition: 12.2017, Bosch Rexroth AB


Radial piston hydraulic motor | Hägglunds CB 65/80

10.4 Temperature sensor

Function Technical data, Pt 100/4-20 mA sensor


The temperature sensor is mounted in port T3, see Fig. Material ID: R939005085 Temperature sensor
92 and messure fluid temperature in the motor case. The
sensor element is a Pt100 resistance sensor, which change
resistance in relation to the fluid temperature in the motor
case.

Table 24: Technical data, Pt 100/4-20 mA sensor

Sensor length l 60 mm (2.36“)

Process connection G 1/4“ 100

Degree of protection IP65

Ambient temperature - 40...+85 ºC (-40...185 ºF)

Type of sensor element Pt 100

Output 4-20 mA / 0..100 ºC (32...212 ºF)

Connector DIN 43650 screw terminals

Cable connection Pg9 cable Ø6-8 mm

Electrical connection 2-wire connection

Pin 1 - Ub
Connection
Pin 2 – 4-20 mA output

Supply voltage Ub 7.5 - 30 VDC

Reverse polarity protection Yes

Max, load 750 Ω at 24 V ((Ub - 7.5 V)/0.022)

DD00070291

Fig. 91: Temperature sensor

DD00089490

Fig. 92: Temperature sensor

RE 15302, Edition: 12.2017, Bosch Rexroth AB


66/80 Hägglunds CB | Radial piston hydraulic motor

10.5 Speed sensor

10.5.1 Hägglunds CB with SPDC

Sensor
DD00090261

Fig. 93: No through hole

Sensor

DD00090262

Fig. 94: With through hole

For technical data, see document nr: RE 15350

Features Description

▶▶ Possibility with through hole Speed sensing unit, Hägglunds SPDC, is a digital incremen-
▶▶ Slim design fully integrated in motors. tal encoder using magnetic sensing technology.
▶▶ Non-contact, wear free sensing system
▶▶ Possibility to read directions of rotation from sensor The sensor generates two square wave signals with 90°
▶▶ 1856 pulses per revolution for good speed control possi- phase shift for detection of speed and direction of rotation.
bility
▶▶ Protection class IP67

Bosch Rexroth AB, RE 15302, Edition: 12.2017


Radial piston hydraulic motor | Hägglunds CB 67/80

10.5.2 Explosion proof speed sensor SPDB 2

DD00087917

Fig. 95: SPDB 2

For technical data, see document nr: RE 15352

Features Description

▶▶ ATEX/IECEx approved Digital incremental hollow shaft sensor with torque arm
▶▶ 1000 and 3600 pulses per revolution for good speed mounting.

control possibility.
Recommendations:
▶▶ Possibility to read directions of rotation from sensor
1000 pulses for speed 6 rpm and above.
▶▶ Sensor is equipped with zero pulse
3600 pulses for speed below 6 rpm.
▶▶ Protection class IP65
▶▶ Optional cable set with juction box to simplify
connection

RE 15302, Edition: 12.2017, Bosch Rexroth AB


68/80 Hägglunds CB | Radial piston hydraulic motor

10.5.3 Inductive speed sensor SPDE with through hole unit.

Inductive speed sensor SPDE

Ø 110.5 mm

[4.350 in]

DD00080520

Fig. 96: Inductive speed sensor SPDE with trough hole unit

For technical data, see document nr: RE 15351

Features

▶▶ Non-contact, wear free system The sensor is mainly intended for speed indication.
▶▶ Robust design Direction of rotation cannot be indicated.
▶▶ ATEX/IECEx -version available
▶▶ Through hole version available Mounting is done by replacing a plug on the motor with the
▶▶ 40 pulses per revolution sensor and tighten to 35 Nm.

Description To order:

Material ID
Two types of sensors are available.
Standard type R939002764
• The standard type has a PNP output for direct driving
ATEX/IECEx type R393054489
of load or digital input.
• The ATEX/IECEx type (explosion proof) needs an
isolation amplifier outside explosive area.

Bosch Rexroth AB, RE 15302, Edition: 12.2017


Radial piston hydraulic motor | Hägglunds CB 69/80

10.6 Valves

10.6.2 Counter balance valve, VCBCA 480. 10.6.1 Counter balance valve, VCBCA 1000.
DD00090269 DD00090266

For technical data, see document nr: RE 15378 For technical data, see document nr: RE 15379

Features Features

▶▶ Compact and robust design ▶▶ Compact and robust design


▶▶ Mounted directly on Hägglunds motors ▶▶ Mounted directly on Hägglunds motors
▶▶ Counter balance function with low pilot pressure ▶▶ Counter balance function with low pilot pressure
▶▶ Pilot pressure independent of load pressure ▶▶ Pilot pressure independent of load pressure

The VCBCA 480 valve is designed for Hägglunds motors and The VCBCA 1000 valve is designed for Hägglunds motors
provides counter balance function on one or both motor and provides counter balance functions on the motor high
lines depending on the configuration. The maximum pressure line and straight through connection on the motor
operating pressure is 350 bar (5076 psi) and maximum charge pressure line. The maximum operating pressure is
flow 480 l/min (127 gpm). 350 bar (5076 psi) and maximum flow 1000 l/min (264
gpm).

P Px Cx C
P C

910

920

A C
Am Cm
Am Cm
DD00076176 DD00076214
Fig. 97: Hydraulic circuit VCBCA 480 00 00 A Fig. 98: Hydraulic circuit VCBCA 1000 00

RE 15302, Edition: 12.2017, Bosch Rexroth AB


70/80 Hägglunds CB | Radial piston hydraulic motor

10.6.3 Cross-over valves, COCB 700 and COCB 1000 10.6.4 Constant tension valve, CTCA 1000

DD00090271 DD00090273

For technical data, see document nr: RE 15376 For technical data, see document nr: RE 15377

Features Features

▶▶ Compact and robust design ▶▶ Compact and robust design


▶▶ Mounted directly on Hägglunds motors ▶▶ Mounted directly on Hägglunds motors
▶▶ Oil exchange system for closed loop (COCB 1000-3) ▶▶ Possible for remote control of constant tension pressure
▶▶ Protect the motor from high pressure peaks ▶▶ Multi-functional
▶▶ Provides cavitation protection ▶▶ Constant tension function via high performance cartridge
▶▶ Dynamic braking with hot oil exchange
The valve COCB is designed for Hägglunds motors and ▶▶ Free circulation function with minimal pressure drop
provides cross-line relief at pressure shocks and cavitation ▶▶ Provided with an anti-cavitation check valve
protection. The relief valves has a standard setting of
350 bar (5076 psi) but can be delivered with preset level The CTCA valve is designed for Hägglunds Compact motors
280 bar (4061 psi), 300 bar (4351 psi) and 330 bar and provides many functions in one valve unit. In addition
(4786 psi). Pressure setting is made without charge pres- to the constant tension function it provides possibilities for
sure. dynamic breaking as well as free-circulation function.
The charge pressure relief valve has a standard setting of The maximum operating pressure is 350 bar (5076 psi). The
15 bar (218 psi) but is adjustable down to 3 bar (44 psi). valve can be delivered with preset level 280 bar (4061 psi),
300 bar (4351 psi), 330 bar (4786 psi) and 350 bar
(5076 psi)

DD00074805 DD00075297

Fig. 99: Hydraulic circuit COCB 1000 1 Fig. 100: Hydraulic circuit CTCA 1000
Bosch Rexroth AB, RE 15302, Edition: 12.2017
Radial piston hydraulic motor | Hägglunds CB 71/80

10.6.5 Free circulation valve with freewheeling, 10.6.6 Freewheeling valve VFWCB 600
VFCCA 1000
DD00090274 DD00090275

For technical data, see document nr: RE 15381 For technical data, see document nr: RE 15380

Features Features

▶▶ Compact and robust design ▶▶ Compact and robust design


▶▶ Mounted directly on Hägglunds motors ▶▶ Multifunctional
▶▶ Free circulation function with minimal pressure drop ▶▶ Mounted directly on Hägglunds motors
▶▶ Free circulation shift allowed up to 40 rpm ▶▶ Detent function on pilot valve
▶▶ Freewheeling function ▶▶ Possible for remote control
▶▶ Shifting from drive operation into freewheeling allowed
The VFWCB 600 valve is designed for Hägglunds motors
up to 10 rpm
and provides freewheeling of the motor by means of
▶▶ Free circulation- or drive operating mode as default
disconnecting the motor from the main lines and connect
The VFCCCA valve is designed for Hägglunds motors and both motor ports to T which has to be drained to tank. The
provides free circulation or freewheeling functions. valve can be mounted directly onto the motor and can be
The maximum operating pressure is 350 bar (5076 psi) and used in both open and closed loop applications.
maximum flow 1000 l/min (264 gpm). Maximum operating pressure is 350 bar (5076 psi) and
maximum flow 1000 l(min (264 gpm). Nominal flow is 600
The valve is available in four configurations: l/min (156 gpm).
Free circulation valve Hydraulic operated with drive operat- The valve is available in three main configurations:
ing mode or freewheeling mode as default VFWCB 600 E Freewheeling valve electrically operated
Free circulation valve Electric operated 24VDC with drive VFWCB 600 H Freewheeling valve hydraulically operated
operating mode or freewheeling mode as default VFWCB 600 M Freewheeling valve manually operated

DD00076443
DD00076119
Fig. 101: Hydraulic circuit VFCCA 1000 H Fig. 102: Hydraulic circuit VFWCB 600

RE 15302, Edition: 12.2017, Bosch Rexroth AB


72/80 Hägglunds CB | Radial piston hydraulic motor

10.6.7 Four-way valve, V4WCA 1000 10.6.8 Hydraulic quick stop valve, VQCB 800
DD00090276 DD00090277

For technical data, see document nr: RE 15382 For technical data, see document nr: RE 15375
Features Features

▶▶ Compact and robust design ▶▶ Compact and robust design


▶▶ Mounted directly on Hägglunds motors ▶▶ Mounted directly on Hägglunds motors
▶▶ Four way directional and flow control of motor ▶▶ Fast response time
▶▶ Proportionally controlled flow of the motor
▶▶ Counter balance function on motor pressure line

The V4WCA valve is designed for Hägglunds motors and The VQCB 800 valve is designed for Hägglunds motors and
provides four way directional and flow control of the motor. provides quick stop for a roll mill rolls without stopping the
The flow is controlled proportional by external pilot pres- electric motor and without any need of mechanical brake.
sure applied to ports X1 and X2. The valve includes a A very short braking time is possible due to the small
counter balance function on the motor pressure line. moment of inertia and quick response from hydraulic valve.
Maximum operating pressure is 350 bar (5076 psi) and Maximum operating pressure is 350 bar (5076 psi) and
maximum flow 1000 l/min (264 gpm). maximum flow 800 l/min (211 gpm).
.
The valve is available in one configuration:
V4WCA-1000 including adapter

DD00076474 DD00057836
Fig. 103: Hydraulic circuit V4WCA 1000 Fig. 104: Hydraulic circuit VQCB 800

Bosch Rexroth AB, RE 15302, Edition: 12.2017


Radial piston hydraulic motor | Hägglunds CB 73/80

10.7 Hägglunds BICA


DD00088617

Fig. 105: CB motor with BICA brake

For technical data, see document nr: RE 15366

Features Description

▶▶ Robust design, industrial HD design The brakes are designed for industrial applications together
▶▶ Possibility for on – off sensor with Hägglunds CB motors. The brake is made for dry
▶▶ Torque range between 48 – 160 kNm operation of the discs and is not allowed for hanging load
applications. BICA brakes are designed to be mounted on
motors CB 280 - CB 1120. The brake is designed to be used
as parking brake only.

RE 15302, Edition: 12.2017, Bosch Rexroth AB


74/80 Hägglunds CB | Radial piston hydraulic motor

10.8 Kit for harsh and marine environment

ØC

Fill with silicone rubber. 10 Nm after checking


distance 2 mm.

10 Nm after fitted shrink ØC Fill with silicone rubber.


disk and checking distance
2 mm.

2±1
E
Surfaces to be greased D Surfaces to be greased
before mounting. before mounting.
ØB

Fill with silicone rubber.

ØB

E D
A

Fig. 106: Kit for harsh and marine environment

For technical data, see document nr: RE 15364

Features Description

▶▶ Protects the motor main seal To protect the main seal, a kit with a v-ring can be mounted
▶▶ Designed for harsh and marine environments on the motors.
▶▶ Elongate the life time of the main sealings The kit is made for motors with splines and standard shrink
disk coupling or hydraulic shrink disk.

Bosch Rexroth AB, RE 15302, Edition: 12.2017


Radial piston hydraulic motor | Hägglunds CB 75/80

11 Circuit design

11.1 Closed circuit

DD00077068

Fig. 107: Closed circuit

Things to consider:
1. Level of charge pressure.
2. Case drain flow
3. Filter
4. Cooler

RE 15302, Edition: 12.2017, Bosch Rexroth AB


76/80 Hägglunds CB | Radial piston hydraulic motor

11.2 Open circuit

DD00077074

Fig. 108: Open circuit

Things to consider:
1. Counter pressure required minimum 2 bar to ensure
recommended charge pressure.
2. Cross over relief valves for reduction of pressure
spikes.
3. Anticavitation valves.
4. Return line filter.
5. Case flushing
6. Cooler

Bosch Rexroth AB, RE 15302, Edition: 12.2017


Radial piston hydraulic motor | Hägglunds CB 77/80

12 Related documents

Title Document no Document type


Hägglunds CB RE 15302-WA Installation & maintenance manual

CB 280 S 078 5006 Dimension drawing

CB 400 S 078 5007 Dimension drawing

CB 560 S 078 5008 Dimension drawing

CB 840 S 078 5009 Dimension drawing

CB 1120 S 078 5012 Dimension drawing

CB 280 C 078 5002 Dimension drawing

CB 400 C 078 5003 Dimension drawing

CB 560 C 078 5004 Dimension drawings

CB 840 C 078 5005 Dimension drawings

CB 1120 splines, with coupling adapter 078 5011 Dimension drawings

Speed sensor, Hägglunds SPDC RE 15350 Data Sheet

Speed sensor inductiv, Hägglunds SPDE RE 15351 Data Sheet

Speed sensor explosion proof, Hägglunds SPDB 2 with mounting set RE 15352 Data Sheet

Torque arms Hägglunds TCA, DTCA, DTCB RE 15355 Data Sheet

Flushing set and Early warning kit RE 15359 Data Sheet

Kit for harsh and marin environment RE 15364 Data Sheet

Disc brake for Compact motors, Hägglunds BICA RE 15366 Data Sheet

Hydraulic quick stop valve, Hägglunds VQCB 800 RE 15375 Data Sheet

Cross-over valve, Hägglunds COCB 500, COCB 1000 RE 15376 Data Sheet

Constant tension valve Hägglunds CTCA 1000 RE 15377 Data Sheet

Counter balance valve Hägglunds VCBCA 480 RE 15378 Data Sheet

Counter balance valve, Hägglunds VCBCA 1000 RE 15379 Data Sheet

Freewheeling valve, Hägglunds VFWCB 600 RE 15380 Data Sheet

Free circulation valve, Hägglunds VFCCA 1000 RE 15381 Data Sheet


Four-way valve including counter balance on load line, RE 15382 Data Sheet
Hägglunds V4WCA 1000
Hydraulic fluid quick reference RE 15414 Data sheet

RE 15302, Edition: 12.2017, Bosch Rexroth AB


78/80 Hägglunds CB | Radial piston hydraulic motor

Bosch Rexroth AB, RE 15302, Edition: 12.2017


Radial piston hydraulic motor | Hägglunds CB 79/80

RE 15302, Edition: 12.2017, Bosch Rexroth AB


80/80 Hägglunds CB | Radial piston hydraulic motor

Bosch Rexroth AB The data specified above only serve to describe the product.
895 80 Mellansel, Sweden As our products are constantly being further developed, no statements con-
Tel: +46 (0) 660 870 00 cering a certain condition or suitability for certain application can be derived
Fax: +46 (0) 660 871 60 from our information. The information given does not release the user from
documentation.mll@boschrexroth.se the obligation of own judgement and verification. It must be remembered
www.boschrexroth.com that our products are subject to a natural process of wear and aging.

Bosch Rexroth AB, RE 15302, Edition: 12.2017

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