Bomba Pistao Variavel A4vg PDF
Bomba Pistao Variavel A4vg PDF
Bomba Pistao Variavel A4vg PDF
A4VG Series 32
RE-E 92003
Edition: 04.2016
Europe Replaces: 06.2012
Features Contents
▶▶ Integrated auxiliary pump for boost and pilot oil supply Type code 2
▶▶ Flow direction changes smoothly when the swashplate Hydraulic fluids 5
is moved through the neutral position Shaft seal 6
Working pressure range 7
▶▶ High-pressure relief valves with integrated boost
Technical data 8
function NV – Version without control module 11
▶▶ With adjustable pressure cut-off as standard DG – Hydraulic control, direct operated 11
▶▶ Boost-pressure relief valve HD – Proportional control, hydr., pilot-pressure related 12
▶▶ Through drive for mounting of further pumps up to same HW – Proportional control, hydraulic, mechanical servo 14
EP – Proportional control, electric 16
nominal size
EZ – Two-point control, electric 18
▶▶ Large variety of controls DA – Automatic control, speed related 19
▶▶ Swashplate design ET – Electric control, direct operated 22
Dimensions, size 28 to 125 45
Dimensions, through drive 50
Overview of mounting options 53
Combination pumps A4VG + A4VG 54
High-pressure relief valves 55
Pressure cut-off 56
Mechanical stroke limiter 57
Stroking chamber pressure port X3 and X4 58
Filtration in the boost pump suction line 59
Filtration in the boost pump pressure line 59
External boost pressure supply 61
Dimensions with filter fitted 62
Swivel angle sensor 63
Connector for solenoids 64
Rotary inch valve 65
Installation dimensions for coupling assembly 66
Installation instructions 67
Project planning notes 70
Safety instructions 71
Type code
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22
A4V G D / 32 ‒ N
Operating mode
02 Pump, closed circuit G
Size (NG)
03 Geometric displacement, see “Technical data” on page 8 28 40 56 71 90 125
Pressure cut-off
05 Pressure cut-off (standard) D
DA control valve NV HD HW DG DA EP EZ
09 Without DA control valve ● ● ● ● ‒ ● ● 1
DA control valve, fixed setting ‒ ● ● ● ● ● ‒ 2
DA control valve, mechanically adjustable with posi- direction of actuation, clockwise ‒ ● ● ● ● ● ‒ 3R
tion lever direction of actuation,
‒ ● ● ● ● ● ‒ 3L
counter-clockwise
DA control valve, fixed setting, ports for pilot control device ‒ ● ● ‒ ● ● ‒ 7
DA control valve, fixed setting and based on mineral oil
‒ ‒ ‒ ‒ ● ‒ ‒ 8
brake inch valve mounted, control with brake fluid
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22
A4V G D / 32 ‒ N
Series
10 Series 3, index 2 32
Direction of rotation
11 Viewed on drive shaft clockwise R
counter-clockwise L
Sealing material
12 NBR (nitrile rubber), shaft seal in FKM (fluoroelastomer) N
Boost pump
16 Without integrated boost pump without through drive N
with through drive K
Integrated boost pump with and without through drive F
1) Standard for combination pump – 1st pump: Shaft Z 5) Hub for splined shaft to ANSI B92.1a
2) Standard for combination pump – 1st pump: Shaft S 6) NG90 to 125 with additional 4-hole-flange (127-4)
3) Only possible without attachment filter 7) Hub for splined shaft according to DIN 5480.
4) 2 = 2-hole; 4 = 4-hole
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22
A4V G D / 32 ‒ N
Notice
8) Please contact us if the swivel angle sensor is used for control
▶▶ Note the project planning notes on page 70. 9) Connectors for other electric components may deviate
▶▶ In addition to the type code, please specify the
relevant technical data when placing your order.
Hydraulic fluids
The A4VG variable pump is designed for operation with Notes on selection of hydraulic fluid
HLP mineral oil according to DIN 51524. The hydraulic fluid should be selected such that the
Application instructions and requirements for hydraulic operating viscosity in the operating temperature range
fluids should be taken from the following data sheets is within the optimum range (νopt see selection diagram).
before the start of project planning:
▶▶ 90220: Hydraulic fluids based on mineral oils and Notice
related hydrocarbons At no point of the component may the temperature be
▶▶ 90221: Environmentally acceptable hydraulic fluids higher than 115°C. The temperature difference specified in
▶▶ 90222: Fire-resistant, water-free hydraulic fluids the table is to be taken into account when determining the
(HFDR/HFDU) viscosity in the bearing.
▶▶ 90225: Axial piston units for operation with water-free Please contact us if the above conditions cannot be met
and water-containing fire-resistant hydraulic fluids due to extreme operating parameters.
(HFDR, HFDU, HFAE, HFAS, HFB, HFC).
▼▼ Selection diagram
Warm-up phase
Maximum permissible viscosity for cold start
1600
1000
600
400
200
VG 68
VG 46
VG
VG 32
VG 2
10
Viscosity ν [mm2/s]
2
Continuous operation
100
60
40
36
20
Optimum operating viscosity range vopt 16
Optimum efficiency
10
Minimum permissible viscosity for short-term operation
7
−40 −25 −10 0 10 30 40 50 70 90 115
Minimum permissible temperature for cold start Temperature θ [°C]
2
NG90 NG56
NG71 NG28, 40
1
0
1000 2000 3000 4000 5000
The FKM shaft seal ring may be used for leakage temperatures
from −25°C to +115°C. For application cases below −25°C, an
NBR shaft seal is required (permissible temperature range:
−40°C to +90°C).
pnom t2
Single operating period t1 tn
∆t
Maximum pressure pmax
Nominal pressure pnom
Pressure p
Pressure p
∆p
Time t
Minimum pressure (high-pressure side)
Time t
Technical data
Size NG 28 40 56 71 90 125
Displacement, geometric, per revolution
variable pump Vg max cm3 28 40 56 71 90 125
boost pump (at p = 20 bar) Vg Sp cm 3
6.1 8.6 11.6 19.6 19.6 28.3
Rotational speed1) maximum at Vg max nnom rpm 4250 4000 3600 3300 3050 2850
limited, maximum 2)
nmax1 rpm 4500 4200 3900 3600 3300 3250
intermittent, maximum3) nmax2 rpm 5000 5000 4500 4100 3800 3450
minimum nmin rpm 500 500 500 500 500 500
Flow at nnom and Vg max qv l/min 119 160 202 234 275 356
Power4) at nnom, Vg max and Δp = 400 bar P kW 79 107 134 156 183 238
Torque4) at Vg max and Δp = 400 bar T Nm 178 255 357 452 573 796
Δp = 100 bar T Nm 45 64 89 113 143 199
Rotary stiffness of drive shaft S c kNm/rad 31.4 69 80.8 98.8 158.1 218.3
T c kNm/rad – – 95 120.9 – 252.1
A c kNm/rad – 79.6 95.8 142.4 176.8 256.5
Z c kNm/rad 32.8 67.5 78.8 122.8 137 223.7
U c kNm/rad – 50.8 – – 107.6 –
Moment of inertia for rotary group JTW kgm 2
0.0022 0.0038 0.0066 0.0097 0.0149 0.0232
Maximum angular acceleration5) α rad/s² 38000 30000 24000 21000 18000 14000
Case volume V l 0.9 1.1 1.5 1.3 1.5 2.1
Weight (without through drive) approx. m kg 29 31 38 50 60 80
1) The values are applicable: 5) The data are valid for values between the minimum required and
–– for the optimum viscosity range from nopt = 36 to 16 mm²/s maximum permissible rotational speed.
–– for hydraulic fluid based on mineral oils (for HF hydraulic fluids, Valid for external excitation (e.g. diesel engine 2 to 8 times rotary
observe the technical data in 90225) frequency, cardan shaft twice the rotary frequency).
2) Valid at half corner power (e.g. at Vg max and pN/2) The limit value is only valid for a single pump.
3) Valid at ∆p = 70 to 150 bar or ∆p < 300 bar and t < 0.1 s The load capacity of the connecting parts must be considered.
4) Without boost pump
Size NG 28 40 40 56 56 71
Drive shaft W25 W30 W35 W30 W35 W35
Maximum radial Fq Fq max N 3030 3608 3092 5051 4329 5489
force at distance a
a mm 17.5 17.5 20 17.5 20 20
(from shaft collar)
a
Size NG 28 40 40 56 56 71
Drive shaft in 1 1 1 1/4 1 1/4 1 3/8 1 1/4
Maximum radial Fq Fq max N 2983 4261 3409 4772 4338 6050
force at distance a a mm 19 19 24 24 24 24
(from shaft collar)
a
Notice
▶▶ The axial and radial forces generally influence the
service life of the bearings.
▶▶ Special requirements apply in the case of belt drive
and cardan shaft. Please contact us.
▼▼ Distribution of torques
T1 T2
TE
1st pump 2nd pump
T3
TD
R T1 T2 PS Fa Fa1 Fe FS MB B
The mounting surface for the control module is machined and
sealed with the standard seal for control modules and a cover
plate. This version is ready for retrofitting to control modules
(HD, HW, EP, EZ). When used directly for “DA” control and in
combinations with “DA” control, the appropriate adjustments
must be made to the spring assembly of the adjustment
cylinder and control plate.
X1 X2 G MH S MA A
With the direct operated hydraulic control (DG), the out- ▼▼ Standard version1)
X1 X2 G MH S MA A
The output flow of the pump is infinitely variable between ▼▼ Standard version1)
▶▶ Vg = Displacement at pSt
Vg max = Displacement at pSt = 18 bar
▶▶ Pilot signal pSt = 6 to 18 bar (at port Y1, Y2)
▶▶ Start of control at 6 bar
▶▶ End of control at 18 bar (maximum displacement Vg max)
Notice
In the neutral position, the HP control module must be
vented to reservoir via the external pilot control device.
B
MB
B
A
MA
A
View Z
X1 Z MA X1 Y1
counter- counter- 1
clockwise clockwise B
clockwise clockwise
X2 MB X2 Y2
The output flow of the pump is infinitely variable between Option: Neutral position switch
0 and 100%, proportional to the swivel angle of the control The switch contact in the neutral position switch is closed
lever. when the control lever on the HW control module is in its
A feedback lever connected to the stroking piston maintains neutral position. The switch opens when the control lever
the pump flow for any given position of the control lever. is moved out of the central position in either direction.
If the pump is also equipped with a DA control valve Thus, the neutral position switch provides a monitoring
(see page 19), automotive operation is possible for travel function for drive units that require the pump to be in the
drives. neutral position during certain operating conditions
(e.g. starting diesel engines).
β [°]
40
35 NG90,125
Technical Data
30
25 Load capacity 20 A (continuous), without switching
20 operations
15
Switching capacity 15 A / 32 V (resistive load)
10
5 NG28, 40, 56, 71 4 A / 32 V (inductive load)
0 Connector version DEUTSCH DT04-2P-EP04
Vg 1.0 0.8 0.6 0.4 0.2 5 0 0.2 0.4 0.6 0.8 1.0 V
g
(mating connector, see page 64)
Vg max 10 Vg max
15
20
▼▼ Standard version1)
25
30
35
40
β [°] R T1 T2 PS Fa Fa1 Fe FS MB B
X1 X2 G MH S MA A
B MB
A
MA
A
View Z
X1 Z MA X1
counter- counter-
clockwise a clockwise a
clockwise b clockwise b
X2 MB X2
neutral position switch neutral position switch
The output flow of the pump is infinitely variable between Technical data, solenoid EP3 EP4
0 and 100%, proportional to the electrical current supplied Voltage 12 V (±20%) 24 V (±20%)
to solenoid a or b. Control current
The electrical energy is converted into a force acting on the Start of control at Vg = 0 400 mA 200 mA
control spool. End of control at Vg max 1200 mA 600 mA
This control spool then directs control oil into and out of Current limit 1.54 A 0.77 A
the stroking cylinder to adjust pump displacement as Nominal resistance (at 20°C) 5.5 Ω 22.7 Ω
required. Dither
A feedback lever connected to the stroking piston maintains Frequency 100 Hz 100 Hz
the pump flow for any given current within the control Minimum oscillation range 1)
240 mA 120 mA
range. Duty cycle 100% 100%
If the pump is also equipped with a DA control valve Type of protection: see connector version page 64
(see page 19), automotive operation is possible for travel
Various BODAS controllers with application software and
drives.
amplifiers are available for controlling the proportional
I [mA] (Solenoid a) solenoids.
1200 EP3 Further information can also be found on the Internet at
1000 www.boschrexroth.com/mobile-electronics
800
600 EP4
400 ▼▼ Standard version2)
200
0
Vg 1.0 0.8 0.6 0.4 0.2 0 0.2 0.4 0.6 0.8 1.0 V
g a b
Vg max 200 Vg max R T1 T2 PS Fa Fa1 Fe FS MB B
400
EP4 600
800
1000
EP3 1200
I [mA] (Solenoid b)
Notice
The proportional solenoids do not have manual override.
Proportional solenoids with manual override and spring X1 X2 G MH S MA A
return are available on request.
a b
R T1 T2 PS Fa Fa1 Fe FS MB B
B MB
A
MA
A
Solenoid a View Z Solenoid a
X1 Z MA X1
counter- counter-
clockwise clockwise B
clockwise clockwise
X2 MB X2
Solenoid b Solenoid b
and Vg max.
Flow direction is determined by which solenoid is energized.
Technical data, solenoid EZ1 EZ2
Voltage 12 V (±20%) 24 V (±20%)
Neutral position Vg = 0 de-energized de-energized
Position Vg max energized energized
Nominal resistance (at 20°C) 5.5 Ω 21.7 Ω
Nominal power 26.2 W 26.5 W X1 X2 G MH S MA A
Minimum active current required 1.32 A 0.67 A
Duty cycle 100% 100%
Type of protection: see connector version page 64
B
MB
B
A
MA
A
Solenoid a View Z Solenoid a
X1 Z MA X1
counter- counter- B
clockwise clockwise
clockwise clockwise
X2 MB X2
Solenoid b Solenoid b
Increasing the pump drive speed generates a higher pilot Voltage 12 V (±20%) 24 V (±20%)
pressure from the DA control valve, with a subsequent Neutral position Vg = 0 de-energized de-energized
Depending on the selected pump operating characteristics, Nominal resistance (at 20°C) 5.5 Ω 21.7 Ω
increasing system pressure (e.g. machine load) causes the Nominal power 26.2 W 26.5 W
pump to swivel back towards a smaller displacement. An Minimum required 1.32 A 0.67 A
active current
overload protection for the engine (against stalling) is
Duty cycle 100% 100%
achieved by combining this pressure-dependent reduction
Type of protection: see connector version page 64
in pump stroke with a reduction in pilot pressure as the
engine speed drops.
Any additional power requirement, e.g. for hydraulic func- DA..2 − DA control valve, fixed setting
tions from attachments, could cause the engine speed to Pilot pressure is generated in relation to drive speed.
drop further. This will cause a further reduction in pilot
pressure and thus of the pump displacement. Automatic ▼▼ DA control valve, fixed setting, DA1D2/DA2D21)
implement hydraulics.
Various override options are available for DA control func-
tion to allow controlled operation of the implement hydrau-
lics with high rpm at reduced vehicle speed.
The DA control valve can also be used in pumps with EP,
DG, HW and HD control modules to protect the combustion
engine against overload.
X1 X2 G MH S MA A
DA..3 − DA control valve, mechanically adjustable with DA..7 − DA control valve, fixed setting, ports for pilot
position lever control device as inch valve
Pilot pressure is generated in relation to drive speed. Any reduction of the pilot pressure possible, independent
Any reduction of pilot pressure possible, independently of of the drive speed is achieved by the mechanical actuation
drive speed, through mechanical actuation of the position of the pilot control device.
lever (inch function). The pilot control device is installed separately from the
The maximum permissible actuation torque at the position pump (for example in the driver’s cabin) and connected to
lever is Tmax = 4 Nm. the pump by two hydraulic control lines via ports PS and Y.
Maximum angle of rotation 70°, lever position: any. A suitable pilot control device must be ordered separately
and is not included in the scope of delivery.
DA..3R Note: Rotary inch valves, see page 65.
Direction of actuation of the position lever: clockwise
▼▼ Circuit diagram DA1D7/DA2D71)
Pilot control device
DA..3L
(not included in the scope of delivery)
Direction of actuation of the position lever: counter-clock-
wise
Y
▼▼ Circuit diagram DA1D3/DA2D31)
b a
b a R T1 T2 PS Fa Fa1 Fe FS MB B
R T1 T2 PS Fa Fa1 Fe FS MB B
X1 X2 G MH S MA A
X1 X2 G MH S MA A
DA..8 − DA control valve, fixed setting and brake inch ▼▼ Circuit diagram DA1D8/DA2D8 with pressure reducing valve1)
valve mounted
Z
Only for pumps with DA control module
▶▶ Version with throttle valve size 28, 40, 56, 71
▶▶ Version with pressure reducing valve size 90, 125
b a
Permits reduction of the pilot pressure, independently of R T1 T2 PS Fa Fa1 Fe FS MB B
the drive speed via hydraulic control (port Z).
Control at port Z by means of brake fluid based on mineral oil.
b a
R T1 T2 PS Fa Fa1 Fe FS MB B X1 X2 G MH S MA A
B
MB
B
A
MA
A
X1 X2 G MH S MA A Solenoid a Z View Z Solenoid a
X1 MA X1
counter- counter- B
clockwise clockwise
clockwise clockwise
X2 MB X2
Solenoid b Solenoid b
The output flow of the pump is infinitely variable between ▼▼ Standard version1)
Dimensions, size 28
24
Detail W
Port plate
max. 134
<5
Center of gravity
Notice
Option: SAE working port A and B, same side left, suction
port S top (13): Port plate 10 rotated through 180°,
installation drawing on request
3)
2)
1) Involute spline according to ANSI B92.1a, 30° pressure angle, 6) Plugged at external boost pressure supply.
flat root, side fit, tolerance class 5 7) Depending on installation position, T1 or T2 must be connected
2) Center bore according to DIN 332 (thread according to DIN 13) (see also installation instructions on page 67).
3) Thread according to ASME B1.1 8) The countersink can be deeper than as specified in the standard.
4) Depending on the application, momentary pressure peaks can occur. 9) Optional, see page 58
Keep this in mind when selecting measuring devices and fittings. 10) O = Must be connected (plugged when delivered)
5) Only dimensions according to SAE J518, metric fastening thread X = Plugged (observe installation instructions)
is a deviation from the standard.
▼▼ HD – Proportional control, hydraulic, pilot-pressure related ▼▼ HW – Proportional control, hydraulic, mechanical servo
63 9
102.3 50
27 ø8
max. 134
8
98.6
142
Version with
Y1 neutral position
38.7
switch, HWDL
36
a
.5°
20
±1°
. 5 ° ±1°
38.7
147
b
36
Y2
113.4
139.1 139.1
102.4 102.4
max. 134
max. 134
98.6
99.6
107.7
100.4
107.7
100.4
X1
60
60
70.6 X2
DA control valve
▼▼ DA..2 – fixed setting ▼▼ DA..3 – Mechanically adjustable with position lever
139.1
102.4
139.1
max. 134
102.4
99.6
max. 134
99.6 175.4 W
Detail W
175.4 W Detail W
187.7
159.2
23
100.4
max. 157
23
50
100.4
73
86
100.4
70
8
°
~
70
9
100.4
20
▼▼ DA..7 – Fixed setting and ports for pilot control device ▼▼ DA..8 – Fixed setting and inch valve mounted
138.9 125.3 Z
111.5
102.3 PS
119.6 (Z)
135.6
119.6 (Y)
99.6
67
175.4 W
W Detail W
175.4
Detail W
110.4
Y
max. 157
max. 157
100.4
23
23
100.4
59
100.4
100.4
91.3 Z
Dimensions, size 40
Pressure cut-off
HD valve:
with bypass
without bypass
Mechanical
neutral-position
adjustment
ø127-0.063
0
20
max. 134
<5
M8 × 1.25; 11 deep
DIN 13
Center of gravity
Notice
Option: SAE working port A and B top and bottom,
suction port S top (03), port plate (02) rotated through
180°, installation drawing on request
▼▼ Splined shaft DIN 5480 ▼▼ Splined shaft DIN 5480 ▼▼ Splined shaft ANSI B92.1a ▼▼ Splined shaft ANSI B92.1a
Z ‒ W30×2×14×9 g A ‒ W35×2×16×9 g S ‒ 1 1/4 in 14T 12/24DP 1)
U ‒ 1 in 15T 16/32DP1)
3)
3)
2)
2)
1) Involute spline according to ANSI B92.1a, 30° pressure angle, 6) Plugged at external boost pressure supply.
flat root, side fit, tolerance class 5 7) Depending on installation position, T1 or T2 must be connected
2) Center bore according to DIN 332 (thread according to DIN 13) (see also installation instructions on page 67).
3) Thread according to ASME B1.1 8) The countersink can be deeper than as specified in the standard.
4) Depending on the application, momentary pressure peaks can occur. 9) Optional, see page 58
Keep this in mind when selecting measuring devices and fittings. 10) O = Must be connected (plugged when delivered)
5) Only dimensions according to SAE J518, metric fastening thread X = Plugged (in normal operation)
is a deviation from the standard.
▼▼ HD – Proportional control, hydraulic, pilot-pressure related ▼▼ HW – Proportional control, hydraulic, mechanical servo
63 9
50
100.3 27 ø8
8
max. 134
142
98.6
Version with
Y1 neutral position
a
switch, HWDL
36.
5°±1
20
°
. 5 ° ±1°
38.7
147
36
Y2
b
111.4
137.1 137.1
100.3 100.3
max. 134
max. 134
99.6
98.6
107.7
100.4
107.7
100.4
X1
59
59
X2
69.6
DA control valve
▼▼ DA..2 – Fixed setting ▼▼ DA..3 – Mechanically adjustable with position lever
181.7 Direction of
137.1 20 actuation
137.1
100.3 ø8 “clockwise” (3R)
100.3
° 70
70 °
9
max. 134
max. 134
122.1
99.6
98.6
23
63
50
27
Direction of
actuation
23
“counter-clockwise”
100.4
(3L)
100.4
100.4
100.4
max. 159
max. 187.7
159.2
8
181.7
181.7
▼▼ DA..7 – Fixed setting and ports for pilot control device ▼▼ DA..8 – Fixed setting and inch valve mounted
137.1
125(PS) 123.3 Z
100.3 Y PS
119.6 (Z)
135.6
max. 134
119.5(Y)
23
99.6
23
67
100.4
100.4
59
100.4
Y
max. 159
100.4
max. 159
89.3
Z
108.9 181.7
181.7
Dimensions, size 56
Pressure cut-off
HD valve:
with bypass (Fe)
without bypass
Mechanical
neutral-position
adjustment
(PS)
(B)
ø127-0.063
0
20
(A)
83
Port plate
max. 136
(T1)
<5
(PS)
M8 × 1.25; 11 deep
DIN 13
Center of gravity
Notice
Option: SAE working port A and B top and bottom,
suction port S top (03), port plate (02) rotated through
180°, installation drawing on request
143.5
142
113.5
82(S)
76(PS)
G
20
64.5
ø127-0.063
W
0
82(Fe,Fa)
4(G)
54.5
18
83
113.5
143.5
(T2)
S A
ø19
75(T1)
93
50.8
37.5 37.5
<5
72(PS)
50.8
108.5
94.5
max. 136
B ø19
30
X2 PS MA, MB G
23.8
Center of gravity
▼▼ Splined shaft DIN 5480 ▼▼ Splined shaft DIN 5480 ▼▼ Splined shaft ANSI B92.1a ▼▼ Splined shaft ANSI B92.1a
Z ‒ W30×2×14×9 g A ‒ W35×2×16×9 g S ‒ 1 1/4 in 14T 12/24DP 1)
T ‒ 1 3/8 in 21T 16/32DP1)
3)
3)
2)
2)
1) Involute spline according to ANSI B92.1a, 30° pressure angle, 6) Plugged at external boost pressure supply.
flat root, side fit, tolerance class 5 7) Depending on installation position, T1 or T2 must be connected
2) Center bore according to DIN 332 (thread according to DIN 13) (see also installation instructions on page 67).
3) Thread according to ASME B1.1 8) The countersink can be deeper than as specified in the standard.
4) Depending on the application, momentary pressure peaks can occur. 9) Optional, see page 58
Keep this in mind when selecting measuring devices and fittings. 10) O = Must be connected (plugged when delivered)
5) Only dimensions according to SAE J518, metric fastening thread X = Plugged (in normal operation)
is a deviation from the standard.
▼▼ HD – Proportional control, hydraulic, pilot-pressure related ▼▼ HW – Proportional control, hydraulic, mechanical servo
63 9
109.2 50
8
27 ø8
111.1
154.6
Version with
Y1 neutral position
38.7
a
36.
switch, HWDL
5°±
20
1°
5 ° ±1°
38.7
147
36.
Y2
b
120.3
146 146
109.3 109.3
111.1
112.1
107.7
100.4
107.7
100.4
X1
73.5
73.5
77.5 X2
DA control valve
▼▼ DA..2 – Fixed setting ▼▼ DA..3 – Mechanically adjustable with position lever
197.4 Direction of
146 20 actuation
146
109.3 ø8
109.3 “clockwise” (3R)
° 70
70 °
9
24.5
112.1
112.1
63
50
27
Direction of
actuation
24.5
“counter-clockwise”
100.4
100.4
100.4 (3L)
max. 151.5
100.4
max. 182
153.5
8
197.4
197.4
▼▼ DA..7 – Fixed setting and ports for pilot control device ▼▼ DA..8 – Fixed setting and inch valve mounted
146
129.5(PS) 132.2
Z
109.3 Y PS
132.1 (Z)
148.1
24.5
132.1(Y)
112.1
24.5
76
100.4
100.4
Y
59
max. 151.5
100.4
max. 151.5
100.4
98.2 Z
117.9
197.4
197.4
Dimensions, size 71
Pressure cut-off
(Fe)
HD valve
with bypass
Mechanical
neutral-position
adjustment
128.5
(PS)
(B)
ø127-0.063
0
(G)
(A)
15
92
128.5
14.4
Flange SAE J744 135
127-2/4 (C) Boost pressure valve
(T1,T2) (S) (T2)
(G) HD valve
(S) with bypass
max. 154
Detail W
Port plate
max. 134
(T1)
<5
(PS)
M8 × 1.25; 10 deep
DIN 13
Center of gravity
Notice
Option: SAE working port A and B top and bottom,
suction port S top (03). Port plate (02) rotated through
180°, installation drawing on request
115.5 118.5
12.7 157.3 Pressure cut-off 105.5(G1)
HD valve R X2
Mechanical T1 PS X1
neutral-position with bypass
adjustment
Fe Fa
(Fe,Fa)
G1
G1 MB
(T1)
152.5
128.5
65(G) 60.5 (G1)
77(PS)
80.5
15
18
53
ø127-0.063
114.5
0
80.5(S)
53
92(T2)
128.5
14.4
G
Flange SAE J744 T2 G S MA S
127-2/4 (C) 15 114.5
T2
Boost pressure valve
135 83(T2)
152.5(T1,T2) HD valve 181
214(G) with bypass 105.5(G)
231(S) 213
293.6 max. 154
Detail W
241(A, B) 27.8
Port plate
X2 T1 MH A, B
max. 134
Fe B
102(A,B)
83(T1)
57.2
Fa
13
R
45
<5
ø25
80(PS)
45
57.2
24
ø25
X1 PS MA, MB
226(Fa) 27.8
241(Fe)
Center of gravity
Notice
Option: SAE working port A and B, same side right,
suction port S top (13), installation drawing on request
▼▼ Splined shaft DIN 5480 ▼▼ Splined shaft DIN 5480 ▼▼ Splined shaft ANSI B92.1a ▼▼ Splined shaft ANSI B92.1a
Z ‒ W35×2×16×9 g A ‒ W40×2×18×9 g S ‒ 1 1/4 in 14T 12/24DP 1)
T ‒ 1 3/8 in 21T 16/32DP1)
3)
3)
2)
2)
1) Involute spline according to ANSI B92.1a, 30° pressure angle, 6) Plugged at external boost pressure supply.
flat root, side fit, tolerance class 5 7) Depending on installation position, T1 or T2 must be connected
2) Center bore according to DIN 332 (thread according to DIN 13) (see also installation instructions on page 67).
3) Thread according to ASME B1.1 8) The countersink can be deeper than as specified in the standard.
4) Depending on the application, momentary pressure peaks can occur. 9) Optional, see page 58
Keep this in mind when selecting measuring devices and fittings. 10) O = Must be connected (plugged when delivered)
5) Only dimensions according to SAE J518, metric fastening thread X = Plugged (in normal operation)
is a deviation from the standard.
▼▼ HD – Proportional control, hydraulic, pilot-pressure related ▼▼ HW – Proportional control, hydraulic, mechanical servo
63 9
152.4 50
8
27 ø8
122.5
165.9
Y1 Version with
neutral position
38.7
36
a
switch, HWDL
.5°
±1°
20
. 5 ° ± 1°
38.7
36
147
b
Y2
163.5
189.3 189.3
152.6 152.6
123.5
122.5
107.7
100.4
100.4
107.7
X1
79
79
X2
121.8
DA control valve
▼▼ DA..2 – Fixed setting ▼▼ DA..3 – Mechanically adjustable with position lever
215.5 Direction of
189.3 20 actuation
189.3 152.6 “clockwise” (3R)
70
152.6 ° ø8 °
70
9
123.5
123.5
11
63
50
Direction of
actuation
27
11
“counter-clockwise”
100.4
(3L)
100.4
100.4
max.160
100.4
max. 198.5
170
215.5
8
215.5
▼▼ DA..7 – Fixed setting and ports for pilot control device ▼▼ DA..8 – Fixed setting and inch valve mounted
189.3
157.3
175.4 Z
152.6 Y PS
143.5(Z)
159.5
143.5 (Y)
11
123.5
77
11
100.4
100.4
Y
100.4
59
100.4
max.160
max. 160
160.5 141.4 Z
215.5 215.5
Dimensions, size 90
Pressure cut-off
HD valve
with bypass
Mechanical
neutral-position
adjustment
ø152.4-0.063
0
20
max. 137.5
Detail W
Port plate
max. 147
<5
M8 × 1.25; 10 deep
DIN 13
Center of gravity
Notice
Option: SAE working port A and B top and bottom,
suction port S top (03). Port plate (02) rotated through
180°, installation drawing on request
▼▼ Splined shaft DIN 5480 ▼▼ Splined shaft DIN 5480 ▼▼ Splined shaft ANSI B92.1a ▼▼ Splined shaft ANSI B92.1a
Z ‒ W35×2×16×9 g A ‒ W45×2×21×9 g S ‒ 1 3/4 in 13T 8/16DP 1)
U ‒ 1 1/4 in 14T 12/24DP1)
3)
3)
2)
2)
1) Involute spline according to ANSI B92.1a, 30° pressure angle, 6) Plugged at external boost pressure supply.
flat root, side fit, tolerance class 5 7) Depending on installation position, T1 or T2 must be connected
2) Center bore according to DIN 332 (thread according to DIN 13) (see also installation instructions on page 67).
3) Thread according to ASME B1.1 8) The countersink can be deeper than as specified in the standard.
4) Depending on the application, momentary pressure peaks can occur. 9) Optional, see page 58
Keep this in mind when selecting measuring devices and fittings. 10) O = Must be connected (plugged when delivered)
5) Only dimensions according to SAE J518, metric fastening thread X = Plugged (in normal operation)
is a deviation from the standard.
▼▼ HD – Proportional control, hydraulic, pilot-pressure related ▼▼ HW – Proportional control, hydraulic, mechanical servo
63 9
50
167.2
27
ø8
8
179
140.6
191.9
Y1 Version with
neutral position
switch, HWDL
36.
b
50 50
5°±1
20
°
5 ° ±1°
36.
a
Y2
147
180.7
203.9 207.8
167.2 170.7
179
140.6
143.5
118.5
107
118.5
107
X1
75
75
X2
130.7
DA control valve
▼▼ DA..2 – Fixed setting ▼▼ DA..3 – Mechanically adjustable with position lever
237.5 Direction of
207.4 207.8 20 actuation
170.7 170.7 “clockwise” (3R)
° ø8
70
70
°
143.5
9
143.5
14
63
50
Direction of
actuation
27
14
“counter-clockwise”
(3L)
107
107
max.153.5
107
107
max. 184
155.5
8
237.5
237.5
▼▼ DA..7 – Fixed setting and ports for pilot control device ▼▼ DA..8 – Fixed setting and inch valve mounted
170.7
185.7(Z)
158.5 PS Y 170.7 Z
180.2
180.2
143.5
113.5(Z)
122.5
14
79
14
48.5(Y)
66.5(Z)
107
107
max. 153.5
max. 153.5
107
107
Y
201.7 Z
237.5
237.5
Pressure cut-off
(Fe)
HD valve
with bypass
Mechanical
neutral-position
adjustment
(B)
(PS)
ø152.4-0.063
0
30
(A)
(G)
Flange SAE J744 160
152-2/4 (D) (T1,T2) Boost pressure valve
(G) (S) (T2)
HD valve
(S)
with bypass
max. 157.3
Detail W
Port plate
max. 154.2
(T1)
<5
(PS)
Center of gravity
Notice
Option: SAE working port A and B top and bottom,
suction port S top (03). Port plate (02) rotated through
180°, installation drawing on request
137 137
12.7 184.5 Pressure cut-off
X1 R X2
P S T1 HD valve
Mechanical with bypass
neutral-position
MB
(Fe)
adjustment
191
148.6
91(PS)
30
98
21
ø152.4-0.063
75
MA W
161.6
0
(G) 52
103(S)
75
T2
107
148.6
21
Flange SAE J744 T2 G MH S S
152-2/4 (D) 20 MH 114.5
160 Boost pressure valve 94(T2)
184.5(T1,T2) HD valve 228.6
239.4(G) with bypass 266.6
262.9(S) max. 158.5
326.4
Detail W
max. 154.2
B
104(A,B)
94(T1)
66.7
Fe
12
R
<5
58
ø32
90(PS)
58
A 66.7
ø32
X2 PS G MB, MA
31.8
Center of gravity
Notice
Option: SAE working port A and B, same side right,
suction port S top (13), installation drawing on request
▼▼ Splined shaft DIN 5480 ▼▼ Splined shaft DIN 5480 ▼▼ Splined shaft ANSI B92.1a ▼▼ Splined shaft ANSI B92.1a
Z ‒ W40×2×18×9 g A ‒ W45×2×21×9 g S ‒ 1 3/4 in 13T 8/16DP 1)
T ‒ 2 in 15T 8/16DP1)
3)
3)
2)
2)
1) Involute spline according to ANSI B92.1a, 30° pressure angle, 6) Plugged at external boost pressure supply.
flat root, side fit, tolerance class 5 7) Depending on installation position, T1 or T2 must be connected
2) Center bore according to DIN 332 (thread according to DIN 13) (see also installation instructions on page 67).
3) Thread according to ASME B1.1 8) The countersink can be deeper than as specified in the standard.
4) Depending on the application, momentary pressure peaks can occur. 9) Optional, see page 58
Keep this in mind when selecting measuring devices and fittings. 10) O = Must be connected (plugged when delivered)
5) Only dimensions according to SAE J518, metric fastening thread X = Plugged (in normal operation)
is a deviation from the standard.
▼▼ HD – Proportional control, hydraulic, pilot-pressure related ▼▼ HW – Proportional control, hydraulic, mechanical servo
63 9
180 50
27
ø8
8
191.5
153.1
204.4
Version with
Y1 neutral position
switch, HWDL
36.
a
5°±1°
20
50 50
. 5 ° ±1°
b
36
147
Y2
193.5
216.7 220.2
180 183.5
191.5
153.1
156
118.5
107
118.5
107
X1
96
96
X2
143.5
DA control valve
▼▼ DA..2 – Fixed setting ▼▼ DA..3 – Mechanically adjustable with position lever
266.9 Direction of
220.2 20 actuation
220.2 183.5 “clockwise” (3R)
183.5 ° ø8
70
70
°
9
156
156
63
17
50
Direction of
27
17
actuation
“counter-clockwise”
(3L)
107
107
max. 160
max. 192.5
107
107
162.5
8
266.9
266.9
▼▼ DA..7 – Fixed setting and ports for pilot control device ▼▼ DA..8 – Fixed setting and inch valve mounted
184.5(PS)
183.5 PS Y 198.5(Z)
183.5 Z
192.7
156
135
193
126(Z)
17
91
17
48.5(Y)
107
66.5(Z)
107
max. 160
107
max. 160
107
214.5 Y Z
266.9
▼▼ N00 – without boost pump, without through drive / F00 – with boost pump, without through drive
NG A1 (N00) A1 (F00)
28 213.9 223.4
40 220.2 235.7
56 239.4 256.4
71 279.1 293.6
90 287 301
125 320.9 326.4
A1
▼▼ F01/K014)
82-2 (A) NG A1 A1 A2 A3 A4
(F01) (K01)
28 227.9 227.9 7.5 7.5 14.5
A5 A3
40 239.7 234.2 9 9 18
O-ring3)
56 261.4 254.9 10 10 18
71 297.6 297.6 9 10 17
ø17.5
+0.025
90 304 304 9 8 –
0
106.4
NG A52)
28 to 125 M10 × 1.5; 15 deep
A2
106.4 A4
A1 (to mounting flange)
1) Involute spline according to ANSI B92.1a, 30° pressure angle, 4) The illustration shows the 2-hole version. Please state in plain text
flat root, side fit, tolerance class 5 whether the 2-hole horizontal or the 2-hole vertical version is used.
2) Thread according to DIN 13
3) O-ring included in the scope of delivery
▼▼ F02/K02; F04/K044)
øA6
+0.035
øA6
0
ø101.6
F02 / K02 24
F04 / K04 27
146 A2
174 A4
A1(to mounting flange)
▼▼ F02/K02; F04/K044)
NG A72)
øA5
A2 F04 / K04 27
146 A4
A1 (to mounting flange)
▼▼ F09/K09
127-2 (C) NG A1 A2 A3 A4
A3 40 244.7 14 14 19.5
O-ring3)
A5 NG A52)
40 M16 × 2; 20 deep
ø27
+0.010
ø127 +0.050
181 A2
213 A4
A1(to mounting flange)
1) Involute spline according to ANSI B92.1a, 30° pressure angle, 4) The illustration shows the 2-hole version. Please state in plain text
flat root, side fit, tolerance class 5 whether the 2-hole horizontal or the 2-hole vertical version is used.
2) Thread according to DIN 13 5) For F04/K04 9.7 mm
3) O-ring included in the scope of delivery
▼▼ F07/K074)
øA5
+0.010
+0.050
ø127
181 A2
213 A4
A1(to mounting flange)
▼▼ F07/K074)
øA6
A2
114.5 A4
181 A1 (to mounting flange)
▼▼ F73/K73; F69/K696)
1)
1) Availability of the individual sizes, see type code on page 3. 3) A10VO/5X with 4-hole flange attachable only to A4VG NG90 to 125
2) Bosch Rexroth recommends special versions of the gear pumps.
Please contact us.
Total length A
A4VG A4VG 2. Pump1)
1st pump NG28 NG40 NG56 NG71 NG90 NG125
NG28 453.8 ‒ ‒ ‒ ‒ ‒
NG40 464.1 480.4 ‒ ‒ ‒ ‒
NG56 485.8 502.1 522.8 ‒ ‒ ‒
NG71 524.0 539.3 560.0 597.2 ‒ ‒
NG90 528.4 544.7 565.4 602.6 610.0 ‒
NG125 554.3 571.6 592.3 629.5 644.9 670.3
1) 2nd pump without through drive and with boost pump, F00
The two high-pressure relief valves protect the hydrostatic ▶▶ The valve settings are made at n = 1000 rpm and at
transmission (pump and motor) from overloading. They Vg max (qv 1). There may be deviations in the cracking
limit the maximum pressure in the respective high-pressure pressures with other operating parameters.
line and serve simultaneously as boost valves. ▶▶ When ordering, state differential pressure setting in
High-pressure relief valves are not working valves and are plain text.
only suitable for pressure peaks or high rates of pressure
change. ▼▼ Example
Differential pressure
300 bar
pressure cut-off
Working pressure pA, B
270 bar
Δp drive design
250 bar
at port A, B
pressure
100 bar qv1 qv max
(п = 1000 rpm) (n = nmax)
High-pressure relief valve, pilot Differential pressure setting
operated (NG71 to 125) ∆pHD
Bypass function
Valve setting range 420 bar
1 ∆p 100 to 420 bar (see type A connection between the two high-pressure channels A
400 bar
code) and B can be established using the bypass valve (e.g. for
360 bar
machine towing).
340 bar
▶▶ Towing speed
320 bar
The maximum towing speed is dependent on the gear
300 bar
ratio in the vehicle and must be calculated by the vehicle
270 bar
manufacturer. The corresponding flow of qv = 30 l/min
250 bar
may not be exceeded.
230 bar
▶▶ Towing distance
200 bar
The vehicle may only be towed out of the immediate
150 bar
danger zone.
100 bar
For further information on the bypass function, see the
Settings on high-pressure relief valve A and B instruction manual.
Differential pressure setting ΔpHD = ... bar
Notice
Cracking pressure of the HD valve (at qV 1) pmax = ... bar
The bypass function and the pilot-operated high pressure
(pmax = ΔpHD + pSp)
relief valves (size 71 to 125) are not illustrated in the
circuit diagrams.
Pressure cut-off
b a
R T1 T2 PS Fa Fa1 Fe FS MB B
X1 X2 G MH S MA A
Pressure cut-off
Dimensions
M2
M4
X1 X2 G MH S MA A
M3
M1
M1
NG M1 max M2 M3 M4
28 110.6 40.1 24 −
40 110.6 38.1 24
56 130.5 44 25.5 −
71 135.4 86.3 − 28.5
90 147 95.7 31.5 −
125 173.7 104.5 − 35.5
T2
T4
a b
R T1 T 2 PS Fa Fa1 Fe FS MB B
T3
X3
T1
X1 X3 X4 X2 G MH S MA A
T1
X4
NG T1 T2 T3 T4
28 92 40.1 − 24
40 92 38.1 − 24
56 104.5 44 − 25
71 113.5 86.3 28 −
90 111.5 95.7 − 30
125 136 104.5 34 −
1) Size 28 without port Fa1 and FS 3) Depending on the application, momentary pressure peaks can occur.
2) The countersink can be deeper than as specified in the standard. Keep this in mind when selecting measuring devices and fittings.
4) X = Plugged (in normal operation)
Filtration in the boost pump suction line Filtration in the boost pump pressure line
Version S Version D
Filter version Suction filter without bypass Ports for external boost circuit filtration
Recommendation With contamination indicator Ports
Recommended flow resistance at filter element Boost pressure inlet Port Fa
At ν = 30 mm /s, n = nmax
2
Δp ≤ 0.1 bar Boost pressure outlet Port Fe
At ν = 1000 mm2/s, n = nmax Δp ≤ 0.3 bar Filter version Boost pressure filter without bypass
Pressure at suction port S Recommendation With contamination indicator
Continuous pS min (ν ≤ 30 mm2/s) ≥ 0.8 bar absolute Filter arrangement Separate in the pressure line (inline filter)
Short-term, at a cold start ≥ 0.5 bar absolute Permissible flow resistance at filter element1)
(t < 3 min) At ν = 30 mm2/s Δp ≤ 1 bar
Maximum pressure pS max ≤ 5 bar absolute For cold start Δp ≤ 3 bar
Use of version S is preferred.
Notice
The suction filter is not included in the scope of delivery.
▶▶ Filters with a bypass not recommended, (exception
DG, see below). Please contact us for applications
▼▼ Circuit diagram
with a bypass.
▶▶ On versions with DG control (with pilot pressure not
a b
from a boost circuit), a filter with a bypass and with a
R T1 T2 PS Fa Fa1 Fe FS MB B
contamination indicator must be used.
The boost pressure filter is not included in the scope of
delivery.
▼▼ Circuit diagram
a b
R T1 T2 PS Fa Fa1 Fe FS MB B
X1 X2 G MH S MA A
X1 X2 G MH S MA A
The attachment filter is equipped with a cold start valve ▼▼ Circuit diagram
and thereby protects the pump from damage. The valve
opens at flow resistance of Δp ≥ 6 bar.
▼▼ Filter characteristics
a b
Differential pressure/flow characteristics to ISO 3968
R T1 T2 PS Fa MB B
(valid for clean filter element).
100
1000 mm2/s
30 mm2/s
Differential pressure Δp [bar]
NG40 to 56 NG125
10
NG71 to 90
NG125
X1 X2 G MH S MA A
NG40 to 56
1
NG71 to 90
0.1
10 50 100 200
Flow [l/min]
▼▼ Circuit diagram
a b
R T1 T2 PS Fa MB B
X1 X2 G MH S MA A
1) Valid for entire speed range nmin – nmax 3) To protect the filter element against electrostatic charge, the hy-
2) Thread according to DIN 3852; draulic fluid must have a minimum conductivity of 300 pS/m on
The countersink may be deeper than specified in the standard. versions with attachment filter F, P and B. Please contact us if this
value cannot be observed.
▼▼ Circuit diagram a b
1 2 R T1 T2 PS Fa Fa1 Fe FS MB B
P
a b
R T1 T2 PS Fa MB B
X1 X2 G MH S MA A
X1 X2 G MH S MA A
▼▼ Version F
NG F1 F2 F3 F4 F5 F6 F7 F8
Attachment filter with cold start valve
40 201.7 47.7 160 175 135 0 42 78.5
F1 56 218.4 64.4 163 178 138 0 42 78.5
Detail A rotated
F2
through 90° 71 239 46.5 185 203.5 155 16 29 65.5
90 248.5 56 179 197.5 149 0 45 81.5
F3 125 235.9 59.4 201 219.5 171 0 53 89.5
A
F7
F6
F5
F4
▼▼ Version P
Attachment filter with cold start valve and visual contamination
indicator
F1
Detail A rotated
F2
through 90°
F3
F8
A
F6
F5
F4
▼▼ Version B
Attachment filter with cold start valve and electric contamination
indicator
F1 Detail A rotated
F2 through 90°
F3
A
F7
F6
F5
F4
The swivel angle sensor is used to detect the swivel angle Dimensions
of axial piston units and thus the displacement using a
Hall-effect based sensor IC. The determined measurement
value is converted into an analog signal.
Please contact us if the swivel angle sensor is used for
control.
Characteristics
Supply voltage Ub 10 to 30 V DC
C
Output voltage Ua 0.5 V 2.5 V 4.5 V
(Vg max) (Vg 0) (Vg max) V
A
Reverse polarity protection Short-circuit resistant Detail V
B
EMC resistance Details on request not to scale
Operating temperature range -40°C to +115°C
Vibration resistance, 10 g / 5 to 2000 Hz
sinusoidal vibration EN 60068-2-6
Ground Output voltage Ua
Shock resistance: 25 g
continuous shock IEC 68-2-29 Supply voltage Ub
▼▼ Circuit diagram The mating connector is not included in the scope of delivery.
This can be supplied by Bosch Rexroth on request (material
a b number R902602132).
R T1 T2 PS Fa Fa1 Fe FS MB B
Notice
It is not possible to retrofit existing units with a swivel
angle sensor.
X1 X2 G MH S MA A
DEUTSCH DT04-2P-EP04
▶▶ P: Molded, 2-pin, without bidirectional suppressor diode
(standard).
▶▶ Q: Molded, 2-pin, with bidirectional suppressor diode
(only for switching solenoids on control module EZ and DA)
The following type of protection ensues with the installed
mating connector:
▶▶ IP67 (DIN/EN 60529) and
▶▶ IP69K (DIN 40050-9)
The protection circuit with bidirectional suppressor diode is
needed to limit overvoltages. Overvoltages are caused by
switching off the current with switches, relay contacts or by
disconnecting the mating connector while voltage is applied.
▼▼ Switching symbol
Consisting of DT designation
1 housing DT06-2S-EP04
1 wedge W2S
2 sockets 0462-201-16141
Notice
▶▶ If necessary, you can change the position of the
connector by turning the solenoid.
▶▶ The procedure is defined in the instruction manual.
8
(maximum line length: approx. 2 m).
The rotary inch valve must be ordered separately.
ø8
NG Material Direction of actuation Throttle
number of the position lever cross-section ⌀
36
30
28, 40, R902048734 Clockwise 4.6
14
56, 71, R902048735 Counter-clockwise 4.6
90
R902070172 Clockwise 2.7 ø18
4
R902066994 Counter-clockwise 2.7
8
M8 × 30; DIN 912
24.5 Tightening torque 25 Nm
125 R902048740 Clockwise 4.7
R902048741 Counter-clockwise 4.7 2 clockwise
2(X)
Notice
X
The rotary inch valve can be used regardless of the
52
32
control module.
16
24.5
1
counter-clockwise
▼▼ Circuit diagram:
Hydraulic control, speed-related,
T max. angle of rotation 90°
16 2(T)
DA with separately attached rotary inch valve
32
X Rotary inch valve 52
b a
R T1 T2 PS T Fa Fa1 Fe FS MB B Notice
Limitation 1 and 2 are function stops for inching. They are
not to be used as a mechanical limitation within the system.
We recommend limiting the angle of rotation to 85° within
the system.
X1 X2 G MH S MA A
1) The countersink can be deeper than as specified in the standard. 3) O = Must be connected (plugged on delivery)
2) Depending on the application, momentary pressure peaks can occur.
Keep this in mind when selecting measuring devices and fittings.
To ensure that rotating components (coupling hub on drive DIN splined shaft (spline according to DIN 5480)
shaft) and fixed components (housing, snap ring) do not Splined shaft Z or A
come into contact with each other, the installation conditions The outer diameter of the coupling hub must be smaller
described here must be observed. This depends on the pump than the case diameter d3 in the area near the drive shaft
size and the splined shaft. collar (dimension x2 – x4).
Observe diameter of relief on sizes 28 and 40.
SAE splined shaft (spline according to ANSI B92.1a)
x2
Splined shaft S or T 7 (NG28 and 40 only)
The outer diameter of the coupling hub must be smaller Coupling hub x1
than the inner diameter of the snap ring (dimension d2) in
the area near the drive shaft collar (dimension x2 – x3).
Observe diameter of relief on sizes 28 and 40.
x2
ød1
ød4
ød3
ød2
x4
ø72 (NG28 only)
ø80 (NG40 only)
ød1
ød4
ød2
ød3
x3
Installation instructions
General Notice
The axial piston unit must be filled with hydraulic fluid and ▶▶ Size 71 to 125
air bled during commissioning and operation. This must For installation position “drive shaft upward”, an R1
also be observed following a longer standstill as the axial port is needed (special version).
piston unit may empty via the hydraulic lines. ▶▶ If filling the stroking chambers via X1 to X4 is not
Particularly in the installation position “drive shaft possible in the final installation position, then this
upwards”, filling and air bleeding must be carried out com- must take place before installation, e. g. in installation
pletely as there is, for example, a danger of dry running. position 2.
The leakage in the housing area must be directed to the ▶▶ To prevent unexpected actuation and damage, the
reservoir via the highest drain port (T1, T2). For combina- stroking chambers must be air bled via the ports X1,
tion pumps, the leakage must be drained off at each pump. X2, or X3, X4 depending on the installation position.
If a shared drain line is used for several units, make sure ▶▶ In certain installation positions, an influence on the
that the respective case pressure is not exceeded. The control characteristic can be expected. Gravity, dead
shared drain line must be dimensioned to ensure that the weight and case pressure can cause minor shifts in
maximum permissible case pressure of all connected units control characteristic curves and changes in response
is not exceeded in any operating conditions, specifically on time.
cold start. If this is not possible, separate drain lines must
be laid if necessary. Below-reservoir installation (standard)
To achieve favorable noise values, decouple all connecting Below-reservoir installation means that the axial piston unit
lines using elastic elements and avoid above-reservoir is installed outside of the reservoir and below the minimum
installation. fluid level of the reservoir.
Under all operating conditions, the suction line and drain
Installation Air bleeding Air bleeding Filling
line must flow into the reservoir below the minimum fluid position the housing the stroking
level. The permissible suction height hS results from the chamber
overall loss of pressure. However, it must not be higher 1 R X1, X2 S + T1 + X1 + X2
than hS max = 800 mm.
SB
The suction pressure at port S must also not fall below the
ht min
minimum value of 0.8 bar absolute during operation (cold hmin
start 0.5 bar absolute). R
T1 S
Installation position
See the following examples 1 to 12.
Further installation positions are available upon request.
Recommended installation position: 1 and 2.
2 − − S + T2
SB
ht min
hmin
S T2
T1
X2, X1
R F1
4 R1 X3, X4 S + T2 + X3 + X4
SB
T1 F2
ht min
hmin
X3, X4
R1
T2 S
R
hS max SB
T2
T1
ht min
S hmin
5 − X3 S + T1 + X3 8 F2 (S) + F1 (T2) − F2 (S) + F1 (T2)
SB F1
ht min F2
T2
hmin S
X3 T 1 S
T1
SB hS max
ht min
T2
hmin
hmin
F1
T2 X4 X2, X1
T1
T2 hS max
SB
ht min
S T1
hmin
hmin
Notice
11 F2 (S) + F1 (T1) X3 F2 (S) + F1 (T1) + X3
Ports F1 and F2 are part of the external piping and must
F1 be provided on the customer side to make filling and air
X3 T1
S F2 bleeding easier.
T2 hS max SB
ht min
hmin
12 F2 (S) + F1 (T2) X4 F2 (S) + F1 (T2) + X4
F1
T2 X4
F2
SB hS max S T
1
ht min
hmin
Safety instructions
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