89-100 11069970 PDF

H1 Axial Piston Pump Size 089/100, Single Technical Information
H1 Axial Piston Pump, Size 089/100, Single Technical Information Revisions

Revision History Table of revisions
Date 03 Aug, 2009 Oct 2009 Jan, 2010 Apr 2010 May, 2010 May, 2010 Jun, 2010 Aug, 2010 Mar 2011 Page 4 25 8, 9, 23-27, 5 33, 40-41 4-6, 12, 14, 16, 18-19 42 8-9 Changed First edition Tabel changed Dimension on drawing changed Tabel changed Drawings updated New EC directive Illustration added Model code updated Rev AA AB AC BA BB BC CA CB CC
Further available literature

Description SD order number Overview, H1 Axial Piston Pumps, Single and Tandem L1012919 Basic Information, H1 Axial Piston Pumps, Single and Tandem 11062168 Technical Information Standard controls AC Automotive control H1 Axial Piston Pump, Size 045/053, Single 11063344 11076185 H1 Axial Piston Pump, Size 045/053, Tandem 11063345 H1 Axial Piston Pump, Size 060/068, Single 11071685 L1003703 H1 Axial Piston Pump, Size 078, Single 11062169 11068353 H1 Axial Piston Pump, Size 089/100, Single 11069970 11071849 H1 Axial Piston Pump, Size 115/130, Single 11063346 11071850 H1 Axial Piston Pump, Size 147/165, Single 11063347 Complementary Products External Remote Charge Pressure Filter 11064579 Speed and Temperature Sensor 11046759 Pressure Sensor L1007019 Hydraulic Fluids, Technical Information Hydraulic Fluids and Lubricants 520L0463 Experience with Biodegradable Hydraulic Fluids 520L0465 Design Guideline for Hydraulic Fluid Cleanliness 520L0467 Application Information Applications Manual, Section 1, Selection of Driveline Components BLN-9885 Applications Manual, Section 2, Pressure and Speed Limits for Hydraulic Units BLN-9884 Applications Manual, Section 4, Transmission Circuit Recommendations BLN-9886 PLUS+1 COMPLIANT (Electrical Installation) H1 Electrical Displacement Control (EDC) 11022744 H1 3-position (FNR) Electric Control 11025001 H1 Non-Feedback Proportional Electric (NFPE) Control 11025002 Service Manuals H1 Axial Piston Pump, Size 045/053, Single 520L0958 H1 Axial Piston Pump, Size 045/053, Tandem 520L0928 H1 Axial Piston Pump, Size 078/115/130/147/165, Single 520L0848
T000 143E
2011 Sauer-Danfoss. All rights reserved. Sauer-Danfoss accepts no responsibility for possible errors in catalogs, brochures and other printed material. Sauer -Danfoss reserves the right to alter its products without prior notice. This also applies to products already ordered provided that such alterations can be made without affecting agreed specifications. All trademarks in this material are properties of their respective owners. Sauer-Danfoss, the Sauer-Danfoss logotype, the Sauer-Danfoss S-icon, PLUS+1, What really matters is inside and Know-How in Motion are trademarks of the Sauer-Danfoss Group. Front cover illustrations: F500 005, P003 515
11069970 Rev CC Mar 2011
H1 Axial Piston Pump, Size 089/100, Single Technical Information Content

Technical Specifications General Technical Specifications Technical Specifications................................................................................................................................ 4 Shaft Loads........................................................................................................................................................ 6 Mounting Flange Loads................................................................................................................................ 7 Model Code....................................................................................................................................................... 8 Electrical Displacement Control (EDC) Options A2 (12 V)/A3 (24 V)...........................................12 Forward-Neutral-Reverse (FNR) Electric Control Options A9 (12 V)/B1 (24 V)........................14 Non Feedback Proportional Electric Control (NFPE) Options A8 (12 V)/B8 (24 V).................16 Manual Over Ride (MOR)............................................................................................................................18 Displacement Limiter...................................................................................................................................19 Input Shafts.....................................................................................................................................................20 Option G1, ISO 3019-1, outer dia 32 mm-4 (SAE C, 14 teeth)..................................................20 Option G9, ISO 3019-1, outer dia 38 mm-4 (SAE C-C, 23 teeth)..............................................20 Option F1, ISO 3019-1, outer dia 35 mm-4 (SAE C, 21 teeth)...................................................21 Option F4, ISO 3019-1, Code 38-3, Diameter 38.1 taper 1:8, without key and no through-hole in the end of the shaft........................................................22 Auxiliary Mounting Pads. ............................................................................................................................23 Option H2, ISO 3019-1, flange 82-2 (SAE A, 9 teeth)...................................................................23 Option H1, ISO 3019-1, flange 82-2 (SAE A, 11 teeth) ...............................................................24 Option H3, ISO 3019-1, flange 101-2 (SAE B, 13 teeth)...............................................................25 Option H5, ISO 3019-1, flange 101-2 (SAE B-B, 15 teeth)..........................................................26 Option H6, ISO 3019-1, flange 127-4 (SAE C, 14 teeth)..............................................................27 Charge Pump..................................................................................................................................................28 Port Description. ...........................................................................................................................................30 Dimensions. ....................................................................................................................................................32 Controls.......................................................................................................................................................35 Electric Displacement Control (EDC), option A2 (12 V)/A3 (24 V)....................................35 Electric Displacement Control (EDC), with manual override, option A4 (12 V)/A5 (24 V)..............................................................................................................35 Forward-Neutral-Reverse (FNR) with manual override, option A9 (12 V)/B1 (24 V)..36 Non Feedback Proportional Electric control (NFPE), with manual override, option A8 (12 V)/B8 (24 V)..............................................................................................................36 Displacement limiters............................................................................................................................37 Displacement limiters, option B ..................................................................................................37 Filtration......................................................................................................................................................38 Suction filtration, option L .............................................................................................................38 Remote full flow charge pressure filtration, option P for end cap options F5 (SAE-C PTO)..........................................................................39 Integral full flow charge pressure filtration with filter bypass sensor, option M, for end cap option D3. ................................................................................................40 Integral full flow charge pressure filtration with filter bypass sensor, option M, for end cap option F4 (SAE-C PTO)..........................................................................41 External full flow charge pressure filtration, option S for end cap option D8 or F5.........................................................................................42
Dimensions
Charge Pump Installation Drawings
11069970 Rev CC Mar 2011
H1 Axial Piston Pump, Size 089/100, Single Technical Information Technical Specifications
Technical Specifications For definitions of the following specifications, see Basic Information 11062168, Operating parameters. General specifications
Design Direction of rotation Pipe connections Axial piston pump of cradle swashplate design with variable displacement Clockwise, counterclockwise Main pressure ports: ISO split flange boss Remaining ports: SAE straight thread O-ring boss Pump installation position is discretionary, however the recommended control position is on the top or at the side, with the top position preferred. If the pump is installed with the control at the bottom, flushing flow must be provided through port M14 located on the EDC, FNR and NFPE control. Vertical input shaft installation is acceptable. If input shaft is at the top 1 bar case pressure must be maintained during operation. The housing must always be filled with hydraulic fluid. Recommended mounting for a multiple pump stack is to arrange the highest power flow towards the input source. Consult Sauer-Danfoss for nonconformance to these guidelines. Will be inlet pressure with internal charge pump. For reference see operating parameter on next page. Will be case pressure with external charge supply. Please verify mating pump shaft seal capability.
T000 126E
Recommended installation position
Auxiliary cavity pressure
Technical data
Feature Unit Size 089 Size 100 [in3] 89.2 [5.44] 101.7 [6.21] Displacement cm3 Flow at rated (continuous) speed l/min [US gal/min] 294 [77.7] 335 [88.5] Torque at maximum displace[lbfin/ Nm/bar 1.42 [870] 1.62 [990] ment (theoretical) 1000psi] Mass moment of inertia of rota[slugft2] 0.0116 [0.0086] kgm2 ting components Mass [weight] dry (without auxikg [lb] 62 [137] liary mounting flange and filter) Oil volume liter [US gal] 2.6 [0.67] Mounting flange ISO 3019-1 flange 127-4 (SAE C) ISO 3019-1, outer dia 32 mm - 4 (SAE C, 14 teeth) Input shaft outer diameter, ISO 3019-1, outer dia 35 mm - 4 (SAE C, 21 teeth) splines and tapered shafts ISO 3019-1, outer dia 38 mm - 4 (SAE C-C, 23 teeth) Conical keyed shaft end similar to ISO 3019-1 code 38-3, taper 1:8 ISO 3019-1, flange 82 - 2, outer dia 16 mm - 4 (SAE A, 9 teeth) Auxiliary mounting flange with metric ISO 3019-1, flange 82 - 2, outer dia 19 mm - 4 (SAE A, 11 teeth) fasteners, ISO 3019-1, flange 101 - 2, outer dia 22 mm - 4 (SAE B, 13 teeth) shaft outer diameter and splines ISO 3019-1, flange 101 - 2, outer dia 25 mm - 4 (SAE B-B, 15 teeth) ISO 3019-1, flange 127 - 4, outer dia 32 mm - 4 (SAE C, 14 teeth) Suction port Port ISO 11926-1 1 5/8 -12 (SAE O-ring boss) Main port configuration 25.4 - 450 bar split flange boss per ISO 6162, M12x1.75 Case drain ports L2, L4 Port ISO 11926-1 1 1/16 -12 (SAE O-ring boss) (SAE O-ring boss) Other ports SAE O-ring boss. See installation drawings at the back of this manual. Customer interface threads Metric fasteners
T301 009E
11069970 Rev CC Mar 2011
H1 Axial Piston Pump, Size 089/100, Single Technical Information Technical Specifications
Technical Specifications (continued) Operating parameters
Unit Minimum for internal charge supply at minimum charge pressure. Performance (pressure and displacement) may be limited due to limited control pressure Minimum for external charge supply at minimum charge pressure. Full performance (pressure and displacement) possible at miInput speed min-1 (rpm) nimum charge and control pressure supply Minimum for full performance (pressure and displacement) for internal charge supply at minimum charge and control pressure Rated Maximum Maximum working pressure Maximum pressure System pressure bar [psi] Maximum low loop Minimum pressure Minimum Charge pressure bar [psi] Maximum Minimum (at corner power for EDC and FNR) Control pressure bar [psi] Minimum (at corner power for NFPE) Maximum Rated bar (absolute) [in Hg vacuum] Charge pump Minimum (cold start) inlet pressure Maximum bar [psi] Rated Case pressure bar [psi] Maximum Lip seal external pressure Maximum bar [psi] Feature Size 089 500 Size 100
For definitions of the following specifications, see Basic Information 11062168, Operating parameters.
500
1200 3300 3800 450 480 [6525] [6960] 45 10 16 34 17 20 40 0.7 0.2 4.0 3.0 5.0 0.4 420 450 [650] [145] [232] [493] [247] [290] [580] [9] [24] [58] [44] [73] [5.8]
T301 010E
[6090] [6525]
Fluid specifications
Feature Viscosity Intermittent 1) Minimum Recommended range Maximum Minimum (cold start) 3) Recommended range Rated Maximum intermittent 1) Cleanliness per ISO 4406 Eciency (charge pressure filtration) Eciency (suction and return line filtration) mm2/s Unit [SUS] 5 7 12-80 1600 -40 60-85 104 115 [42] [49] [66-370] [7500] [-40] [140-185] [220] [240] 22/18/13 15-20 = 75 (10 10) 35-45 = 75 (10 2) 100 125
Temperature range 2)
[F]
Filtration (recommended minimum)
-ratio
Recommended inlet screen mesh size m 1) Intermittent = Short term t < 1min per incident and not exceeding 2 % of duty cycle based load-life 2) At the hottest point, normally case drain port 3) Cold start = Short term t < 3min, p 50 bar [725 psi], n 1000 min-1(rpm)
T000 129E
11069970 Rev CC Mar 2011
H1 Axial Piston Pump, Size 089/100, Single Technical Information General Technical Specifications
Shaft Loads External radial shaft loads H1 pumps are designed with bearings that can accept some external radial loads. The external radial shaft load limits are a function of the load position and orientation, and the operating conditions of the unit. External radial shaft loads impact lifetime. For lifetime calculations please contact Sauer-Danfoss representative. The maximum allowable radial load (Re) is based on the maximum external moment (Me) and the distance (L) from the mounting flange to the load. It may be determined using the following table and formula. Re = Me / L Radial load position
0 Re
Re 270 Re 90 Re
Me 180 Re
P003 318E
Me = Shaft moment L = Flange distance Re = External force to the shaft Thrust loads should be avoided. Contact factory in the event thrust loads are anticipated.
11069970 Rev CC Mar 2011
Shaft Loads (continued) Maximum external shaft load based on shaft deflection:
External radial moment Me Nm Unit [lbfin] Size 089/100 118 [1044]
T301 012E
All external shaft loads affect the before mentioned bearing life. In applications with external shaft loads, minimize the impact by positioning the load at 0 or 180 as shown in the figure. Contact your Sauer-Danfoss representative for an evaluation of unit bearing life. Sauer-Danfoss recommends clamp-type couplings for applications with radial shaft loads. Mounting Flange Loads Mounting flange load
Unit Rated moment MR Shock load moment MS Nm [lbfin] Size 089/100 5630 [49830] 12190 [107900]
T301 013E
For calculation details refer to H1 Pump Basic Information Manual 11062168, section Mounting Flange Loads.
MR
MS
P001 916
11069970 Rev CC Mar 2011
Model Code
H1 P A B A D F E G H H J K M N S T V W X
Displacement
089 100 89.2 cm [5.44 in] 101.7 cm [6.21 in]
Rotation
L R Left hand (counter clockwise) Right hand (clockwise)
B D
Product version
B Revision code
Control
A2 A3 A4 A5 A9 B1 A8 B8 Electric Displacement Control (EDC) 12V, Deutsch connector Electric Displacement Control (EDC) 24V, Deutsch connector Electric Displacement Control (EDC) 12V, Deutsch connector, Manual override Electric Displacement Control (EDC) 24V, Deutsch connector, Manual override Forward-Neutral-Reverse (FNR) 12V, Deutsch connector, Manual override Forward-Neutral-Reverse (FNR) 24V, Deutsch connector, Manual override Non Feedback Proportional Electric (NFPE) 12V, Deutsch connector, Manual override (align with option E: Displacement Limiters & option W: Special Hardware) Non Feedback Proportional Electric (NFPE) 24V, Deutsch connector, Manual override (align with option E: Displacement Limiters & option W: Special Hardware)
Orifices
C1 C2 C3 Orifices, 0.8 mm in servo supply 1 and 2, recommended for propel applications Orifices, 1.3 mm in servo supply 1 and 2 (Standard), recommended for propel applications No orifice, recommended for non-propel applications
Displacement limiters
N C B D None No limiters, with nested springs (required for NFPE) Adjustable externally (see option Y: Settings for adjustment, if applicable) Adjustable externally with nested springs, required for NFPE (align with option Y: Settings for adjustment, if applicable)
Endcap options
Twin port, ISO 6162 Split flange ports Auxiliary mounting pad None, ISO 3019-1, flange 82 - 2 (SAE A, 9 and 11 teeth) ISO 3019-1, flange 101 - 2 (SAE B, 13 teeth) ISO 3019-1, flange 101 - 2 (SAE B-B, 15 teeth) Integral full Remote and external Suction charge flow charge supply for full filtration filtration charge flow filtration X X X X X
Match with below options (K) Match with below options (T) D3 F4 D6 F5 D8 F6
Auxiliary mounting pad ISO 3019-1, flange 127 - 4 (SAE C, 14 teeth) Integral full Remote and external charge flow charge supply for full filtration charge flow filtration X
Suction filtration
11069970 Rev CC Mar 2011
Model Code (continued)
A B H1 P D F E G H J K M N S T V W X Y
NNN NNN
H J
Mounting
H ISO 3019-1, flange 127 - 4 (SAE C)
Input shaft
G1 F1 G9 F4 ISO 3019-1, outer dia 32 mm - 4 (SAE C, 14 teeth splined shaft 12/24 pitch) ISO 3019-1, outer dia 35 mm - 4 (SAE C, 21 teeth splined shaft 16/32 pitch) ISO 3019-1, outer dia 38 mm - 4 (SAE C-C, 23 teeth splined shaft 16/32 pitch Conical keyed shaft end similar to ISO 3019-1 code 38-3, taper 1:8 (key not supplied with pump)
Auxiliary mounting pad (align with option G: Endcap selection)

NN H2 H1 H3 H5 H6 None ISO 3019-1, flange 82 - 2, outer dia 16 mm - 4 (SAE A, 9 teeth 16/32 coupling) ISO 3019-1, flange 82 - 2, outer dia 19 mm - 4 (SAE A, 11 teeth 16/32 coupling) ISO 3019-1, flange 101 - 2, outer dia 22 mm - 4 (SAE B, 13 teeth 16/32 coupling) ISO 3019-1, flange 101 - 2, outer dia 25 mm - 4 (SAE B-B, 15 teeth 16/32 coupling) ISO 3019-1, flange 127 - 4, outer dia 32 mm - 4 (SAE C, 14 teeth 12/24 coupling)
Shipping cover
M N
Overpressure protection type and setting side A ** Overpressure protection type and setting side B **
** Pressure protection type must be the same for side A and B L K L15 L18 L20 L23 L25 L28 L30 L33 L35 L38 L40 L42 L43 L44 L45 High pressure relief valve + pressure limiters with bypass High pressure relief valve with bypass (no pressure limiters)
K15 150 bar [2175 psi] K18 180 bar [2610 psi] K20 200 bar [2900 psi] K23 230 bar [3336 psi] K25 250 bar [3630 psi] K28 280 bar [4061 psi] K30 300 bar [4350 psi] K33 330 bar [4786 psi] K35 350 bar [5080 psi] K38 380 bar [5510 psi] K40 400 bar [5800 psi] K42 420 bar [6090 psi] 430 bar [6237 psi] (089 cm3 only) 440 bar [6382 psi] (089 cm3 only) Use the selection for ports A and B
K45 450 bar [6960 psi] (089 cm3 only)
Contact factory for pressures not shown or for applied pressure above rated
Charge pump
D M N 20 cm/rev [1.22 in/rev] 24 cm/rev [1.46 in/rev] No charge pump, external charge supply, (align with Option T: Filtration Options, option E)
11069970 Rev CC Mar 2011
Model Code (continued)
A B H1 P D F E G H J K M N S T V W X Y
NNN NNN
Filtration options (align with option G: Endcap selection)

L M P E Suction filtration (see basic drawings) Integral full charge flow filtration with bypass and bypass sensor, medium length, order number 11004918) Remote full charge flow filtration (see endcap drawings) External charge flow filtration (see endcap drawings), (align with option S: Charge pump, option N)
Charge pressure relief setting

20 24 30 20 bar [290 psi] 24 bar [348 psi] 30 bar [435 psi]
W X Y
Special hardware features

M5 None
Paint and nametag

NNN Black paint and Sauer-Danfoss nametag
Special settings
NNN None (align with option E: Displacement limiters)
10
11069970 Rev CC Mar 2011
H1 Axial Piston Pump, Size 089/100, Single Technical Information Notes

Notes
11069970 Rev CC Mar 2011
11
Electrical Displacement Control (EDC) Options A2 (12 V)/A3 (24 V) EDC Principle The Electrical Displacement Control (EDC) consists of a pair of proportional solenoids on each side of a threeposition, four-way porting spool. The proportional solenoid applies a force input to the spool, which ports hydraulic pressure to either side of a double acting servo piston. Differential pressure across the servo piston rotates the swashplate, changing the pumps displacement from full displacement in one direction to full displacement in the opposite direction. Under some circumstances, such as contamination, the control spool could stick and cause the pump to stay at some displacement. A serviceable 125 m screen is located in the supply line immediately before the control porting spool. Pump displacement vs. control current
F00B 100 %
Displacement
P003 191
EDC-Schematic diagram
M14 C1 C2
F00A Feedback from Swash plate
P003 478E
Control signal requirements Control current

a* b Pin mA mA connections 12 V 640 1640 any order 24 V 330 820 * Factory test current, for vehicle movement or application actuation expect higher or lower value. Voltage
T000133E
-b
-a
"0" a
Current mA b
Connector
100 %
P003 479E
2 P003 480
Description Mating connector Wedge lock Socket contact (16 and 18 AWG) Sauer-Danfoss mating connector kit
Quantity 1 1 2 1
Ordering number Deutsch DT06-2S Deutsch W2S Deutsch 0462-201-16141 K29657

T000 134E
12
11069970 Rev CC Mar 2011
Electrical Displacement Control (EDC) Options A2 (12 V)/A3 (24 V) (continued) Solenoid data
Voltage Maximum current Coil resistance @ 20 C [70 F] Coil resistance @ 80 C [176 F] PWM Range PWM Frequency (preferred)* Inductance IP Rating (IEC 60 529) + DIN 40 050, part 9 IP Rating (IEC 60 529) + DIN 40 050, part 9 with mating connector * PWM signal required for optimum control performance. 12V 1800 mA 3.66 4.52 70-200 Hz 100 Hz 33 mH IP 67 IP 69K
T000 135E
24V 920 mA 14.20 17.52
140 mH
Flow table
Shaft rotation CW Coil energized* C2 Port A in Port B out Servo port pressurized M5 * For coil location see installation drawings. CCW C1 out in M4 C2 out in M5 C1 in out M4
T000 136E
Control response H1 controls are available with optional control passage orifices to assist in matching the rate of swashplate response to the application requirements (e.g. in the event of electrical failure). Software ramp or rate limiting should be used to control vehicle response in normal operation. The time required for the pump output flow to change from zero to full flow (acceleration) or full flow to zero (deceleration) is a net function of spool porting, orifices, and charge pressure. A swashplate response table is available for each frame indicating available swashplate response times. Testing should be conducted to verify the proper software and orifice selection for the desired response. H1 pumps are limited in mechanical orificing combinations. Software is envisioned as the means to control the swashplate response in normal operating conditions. Mechanical servo orifices are to be used only for fail-safe return to neutral in the event of an electrical failure. Typical response times shown below at the following conditions: p Viscosity and temperature Charge pressure Speed Response times
Stroking direction Neutral to full flow Full flow to neutral 0.8 mm [0.03 in] Orifice 1.3 mm [0.05 in] Orifice 3.8 s 1.8 s 2.2 s 1.0 s No orifice 1.0 s 0.6 s
T301 014E
= = = =
250 bar 30 mm2/s (50 C) 20 bar 1800 min-1 (rpm)
[3626 psi] [141 SUS (122 F)] [290 psi]
11069970 Rev CC Mar 2011
13
Forward-Neutral-Reverse (FNR) Electric Control Options A9 (12 V)/B1 (24 V) The 3-Position (F-N-R) control uses an electric input signal to switch the pump to a full stroke position. Under some circumstances, such as contamination, the control spool could stick and cause the pump to stay at some displacement. A serviceable 125 m screen is located in the supply line immediately before the control porting spool.
P003 193
Pump displacement vs. electrical signal
3-Position electric control, hydraulic schematic

M14 C1 C2
100 %
Displacement
F00B
F00A
P
P003 189
Voltage VDC
Control current
Voltage 12 V 24 V Min. current to stroke pump mA 750 380 Pin connections any order
T000 138E
100 %
P003 190E
Solenoid connector
2 P003 480
Description Mating connector Wedge lock Socket contact (16 and 18 AWG) Sauer-Danfoss mating connector kit
Quantity 1 1 2 1

T000 134E
14
11069970 Rev CC Mar 2011
Forward-Neutral-Reverse (FNR) Electric Control Options A9 (12 V)/B1 (24 V) (continued) Solenoid data
Voltage Minimum supply voltage Maximum supply voltage (continuous) Maximum current Nominal coil resistance @ 20 C [70 F] PWM Range PWM Frequency (preferred)* IP Rating (IEC 60 529) + DIN 40 050, part 9 IP Rating (IEC 60 529) + DIN 40 050, part 9 with mating connector * PWM signal required for optimum control performance. 12 V 9.5 Vdc 14.6 Vdc 1050 mA 8.4 70-200 Hz 100 Hz IP 67 IP 69K
T000 139E
24 V 19.0 Vdc 27.0 Vdc 500 mA 34.5
Pump output flow direction vs. control signal

T000 140E
T301 015E
= = = =
[3626 psi] [141 SUS (122 F)] [290 psi]
11069970 Rev CC Mar 2011
15
Non Feedback Proportional Electric Control (NFPE) Options A8 (12 V)/B8 (24 V) The Non Feedback Proportional Electric (NFPE) control is an electrical automotive control in which an electrical input signal activates one of two proportional solenoids that port charge pressure to either side of the pump servo cylinder. The NFPE control has no mechanical feedback mechanism. The pump displacement is proportional to the solenoid signal current, but it also depends upon pump input speed and system pressure. This characteristic also provides a power limiting function by reducing the pump swashplate angle as system pressure increases. A typical response characteristic is shown in the accompanying graph. Under some circumstances, such as contamination, the control spool could stick and cause the pump to stay at some displacement. A serviceable 125 m screen is located in the supply line immediately before the control porting spool. Pump displacement vs. input signal
100 %
P003 192
NFPE Schematic
M14 C1 C2
F00B
F00A
P
P003 188
NFPE control
= 30 0 ba r bar
Control signal requirements Control current

a* b c Pin mA mA mA connections 12 V 870 1290 1590 any order 24 V 440 670 795 * Factory test current, for vehicle movement or application actuation expect higher or lower value. Voltage
T301 018E
=0
Signal Current mA(DC) c b a "0"
a
0 ba r
Displacement
= 30
Connector
=0
bar
2 P003 480
100 % Description Mating connector Wedge lock Socket contact (16 and 18 AWG) Sauer-Danfoss mating connector kit
P003 187E
Quantity 1 1 2 1

T000 134E
16
11069970 Rev CC Mar 2011
Non Feedback Proportional Electric Control (NFPE) Options A8 (12 V)/B8 (24 V) (continued) Solenoid data
Voltage Maximum current Coil resistance @ 20 C [70 F] Coil resistance @ 80 C [176 F] PWM Range PWM Frequency (preferred)* Inductance IP Rating (IEC 60 529) + DIN 40 050, part 9 IP Rating (IEC 60 529) + DIN 40 050, part 9 with mating connector * PWM signal required for optimum control performance. 12V 1800 mA 3.66 4.52 70-200 Hz 100 Hz 33 mH IP 67 IP 69K
T000 135E
24V 920 mA 14.20 17.52
140 mH
Pump output flow direction vs. control signal

T000 140E
T301 016E
= = = =
[3626 psi] [141 SUS (122 F)] [290 psi]
11069970 Rev CC Mar 2011
17
Manual Over Ride (MOR) All controls are available with a Manual Over Ride (MOR) either standard or as an option for temporary actuation of the control to aid in diagnostics. Forward-Neutral-Reverse (FNR) and Non Feedback Proportional Electric (NFPE) controls are always supplied with MOR functionality. Unintended MOR operation will cause the pump to go into stroke. The vehicle or device must always be in a safe condition (i.e. vehicle lifted off the ground) when using the MOR function. The MOR plunger has a 4 mm diameter and must be manually depressed to be engaged. Depressing the plunger mechanically moves the control spool which allows the pump to go on stroke. The MOR should be engaged anticipating a full stroke response from the pump. Warning An o-ring seal is used to seal the MOR plunger where initial actuation of the function will require a force of 45 N to engage the plunger. Additional actuations typically require less force to engage the MOR plunger. Proportional control of the pump using the MOR should not be expected. Refer to control flowtable for the relationship of solenoid to direction of flow.
P003 204
MOR-Schematic diagram (EDC shown)

M14
C1
C2
F00B
F00A Feedback from Swash plate
P
P003 205E
18
11069970 Rev CC Mar 2011
Displacement Limiter H1 pumps are designed with optional mechanical displacement (stroke) limiters factory set to max. displacement. The maximum displacement of the pump can be set independently for forward and reverse using the two adjustment screws to mechanically limit the travel of the servo piston down to 50 % displacement. Adjustment procedures are found in the H1 pumps Service Manual. Adjustments under operating conditions may cause leakage. The adjustment screw can be completely removed from the threaded bore if backed out to far. Displacement limiter
P003 266
Displacement change (approximately)

Size 089 100 1 Turn of displacement limiter screw [0.57 in3] 9.3 cm3 3 10.7 cm [0.65 in3] Internal wrench size 5 mm External wrench size 17 mm Torque for external hex seal lock nut 48 Nm 424 [lbfin]
T301 017E
For more information refer to H1 pumps Service Manual 520L0848, section Displacement Limiter Adjustment.
11069970 Rev CC Mar 2011
19
H1 Axial Piston Pump, Size 089/100, Single Technical Information Dimensions

Input Shafts Option G1, ISO 3019-1, outer dia 32 mm-4 (SAE C, 14 teeth)
7.94 0.8 [0.313 0.031] Mounting ange surface Flange 127 - 4 per ISO 3019-1 to be paint free Coupling must not protrude beyond this point 48.11 [1.8940.039] 28.81 [1.1340.039] Spline data Number of teeth Pitch fraction Pressure angle Pitch- Typ of t per : : : : : : 14 12/24 30 29.633 [1.167] Flat root, side t Ansi B92.1-1996 class 6H
Shafts to be paint free
26 0.13 [1.024 0.005] 31.14 0.08 [1.226 0.003]
P301 180
Specifications
Option Spline Min active spline length2 Torque rating1 Rated torque Maximum torque Nm [lbfin] Nm [lbfin] 534 [4720] 816 [7220]
mm [in] G1 14 teeth, 12/24 pitch 28.8 [1.134] 1) For definitions of maximum and rated torque values, refer to: Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication. 2) Minimum active spline length for the specified torque ratings.
T301 053E
Option G9, ISO 3019-1, outer dia 38 mm-4 (SAE C-C, 23 teeth)
7.94 0.8 [0.313 0.031] Mounting ange surface Flange 127 - 4 per ISO 3019-1 to be paint free Coupling must not protrude beyond this point
54 1 [2.126 0.039] 38.2 1 [1.504 0.039]
Spline data Number of teeth Pitch fraction Pressure angle Pitch- Typ of t per
: : : : : :
23 16/32 30 36.513 [1.438] Flat root, side t Ansi B92.1-1996 class 6H
33.6 0.13 [1.323 0.005]
37.59 0.08 [1.480 0.003]
Specifications
Option Spline Min active spline length2
P301 181
mm [in] G9 23 teeth, 16/32 pitch 38.2 [1.504] 1) For definitions of maximum and rated torque values, refer to: Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication. 2) Minimum active spline length for the specified torque ratings.
Torque rating1 Rated torque Maximum torque Nm [lbfin] Nm [lbfin] 999 [8840] 1818 [16 090]
T301 054E
20
11069970 Rev CC Mar 2011

Input Shafts (continued) Option F1, ISO 3019-1, outer dia 35 mm-4 (SAE C, 21 teeth)
Mounting ange surface Flange 127 - 4 per ISO 3019-1 to be paint free Coupling must not protrude beyond this point
7.94 0.8 [0.313 0.031]
48 1 [1.894 0.039] 30.7 1 [1.209 0.039]
Spline data Number of teeth Pitch fraction Pressure angle Pitch- Typ of t per
: : : : : :
21 16/32 30 33.338 [1.313] Fillet root, side t Ansi B92.1-1996 class 6H
30.4 0.13 [1.197 0.005]
34.42 0.08 [1.355 0.003]
P301 182
Specifications
Option Spline Min active spline length2 Torque rating1 Rated torque Maximum torque Nm [lbfin] Nm [lbfin] 760 [6730] 1137 [10 060]
mm [in] F1 21 teeth, 16/32 pitch 30.7 [1.209] 1) For definitions of maximum and rated torque values, refer to: Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication. 2) Minimum active spline length for the specified torque ratings.
T301 055E
11069970 Rev CC Mar 2011
21

Input Shafts (continued) Option F4, ISO 3019-1, Code 38-3, Diameter 38.1 taper 1:8, without key and no through-hole in the end of the shaft
Mounting ange surface Flange 127 - 4 per ISO 3019-1 to be paint free Conical keyed shaft end similar to ISO 3019-1 code 38-3 Suitable key 3/8 x 3/8 x 1 1/2 ANSI B17.1 125 0.5 : 1000 1 1/8 -12 38.1 [1.500] (47.0) [1.850] 81.9 1.0 [3.224 0.039] 8.16 0.8 [0.321 0.31] Coupling must not overlap till this point Shafts to be paint free 34.9 1.0 [1.374 0.039] P301 183
Specifications
Torque rating1) Rated torque* Maximum torque Nm [lfbin] Nm [lfbin] 1116 [9880] 1488 [13 170] F4 38.1 taper without key 2) 1) For definitions of maximum and rated torque values, refer to: Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication. 2) Mating part must maintain a minimum gap width of 1.0 mm with the shaft shoulder after installation of the part. Transmittable torque will be reduced if the minimum gap requirement is not met. * Rated torque includes just the capability of the press-fit in accordance with an assumed fastener grade 5. Option Tapered shaft
Tapered shaft customer acknowledgement The Sauer-Danfoss H1 tapered shaft has been designed using the industry standard ISO 3019-1, minus the through-hole in the end of the shaft. Sauer-Danfoss recommends a self-locking nut instead of a castle nut and pin. The nut and mating square-cut key are customer supplied.
T000 149E
The specified torque rating of the tapered shaft documented above is based on the cross-sectional diameter of the shaft, through the keyway, and assumes the proper clamp and fit between shaft and coupling. Sauer-Danfoss guarantees the design and manufactured quality of the tapered shaft. The customer is responsible for the design and manufactured quality of the mating female coupling and key and applied torque on the nut. Sauer-Danfoss has made provisions for the key in accordance to the ISO specification with the understanding that the key is solely to assist in the installation of the mating coupling. CCaution Torque must be transmitted by the taper fit between the shaft and its mating coupling, not the key. Torque or loading inadvertently transmitted by the customer supplied key may lead to premature shaft failure.
22
11069970 Rev CC Mar 2011

Auxiliary Mounting Pads Option H2, ISO 3019-1, flange 82-2 (SAE A, 9 teeth)
2x 106.4 0.35 [4.189 0.014] 4x 53.2 0.175 [2.094 0.007] Mounting ange surface Flange 82 - 2 per ISO 3019-1 to be paint free 14.8 [0.583] 0.076 82.6 + 0 [3.252 + 0.003 ] 0
311.838 2 [12.277 0.79] 296.83 2 [11.686 0.79]
Thread : M10x1.5-6H THD Depth : 15.0 [0.60] min. 4x
O-ring seal required ref 82.22 [3.237] I.D. x 2.62 [0.103] cross section 1.96 [0.077] 8.1 0.25 [0.319 0.010] 61.62 max [2.426] Auxiliary pump shaft length
0.13 88.62 + 0
[3.489 + 0.005 ] 0
R 0.8 max. [0.031]
Spline data Number of teeth: 9 Pitch fraction: 16/32 Pressure angle: 30 Pitch-: 14.288 [0.5625] Typ of t: Fillet root, side t per: Ansi B92.1-1996 class 6 Min. active spline length 8.6 mm
P301 184
Specifications
Option Spline Torque rating1 maximum torque [lbfin] [1430]
T000 150E
Nm H2 9 teeth, 16/32 pitch 162 1) For definitions of maximum torque values, refer to: Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication.
C Caution Standard pad cover is installed only to retain coupling during shipping. Do not operate pump without an auxiliary pump or running cover installed.
11069970 Rev CC Mar 2011
23

Auxiliary Mounting Pads (continued) Option H1, ISO 3019-1, flange 82-2 (SAE A, 11 teeth)
2x 106.4 0.35 [4.189 0.014] 4x 53.2 0.175 [2.094 0.007] Mounting ange surface Flange 82 - 2 per ISO 3019-1 to be paint free 19.8 [0.780]
311.838 2 [12.277 0.79] 296.83 2 [11.686 0.79]
0.076 82.6 + 0 0.13 88.62 + 0
O-ring seal required ref 82.22 [3.237] I.D. x 2.62 [0.103] cross section 1.96 [0.077] 8.1 0.25 [0.319 0.010] 61.6 max [2.426 Auxiliary pump shaft length
[3.489 + 0.005 ] 0
[3.252 + 0.003 ] 0 R 0.8 max. [0.031]
Spline data Number of teeth : 11 Pitch fraction : 16/32 Pressure angle : 30 Pitch- : 17.463 [0.6875] Typ of t : Fillet root side per : Ansi B92.1-1996 class 6 min active spline length 10.5 mm
P301 185
Specifications
T000 151E
24
11069970 Rev CC Mar 2011

Auxiliary Mounting Pads (continued) Option H3, ISO 3019-1, flange 101-2 (SAE B, 13 teeth)
2x 146.0 0.35 [5.748 0.014] 4x 73.0 0.175 [2.874 0.007] Mounting ange surface Flange 101 - 2 per ISO 3019-1 to be paint free 19.8 [0.780] [4.245 + 0.005 ] + 0.076 0 101.651 0 [4.002 + 0.003 ] 0
312.486 2 [12.303 0.79] 296.83 2 [11.686 0.79]
O-ring seal required ref 94.92 [3.737] I.D. x 2.62 [0.103] cross section 1.96 [0.077] 11.4 0.25 [0.449 0.010] 61.6 max [2.426] Auxiliary pump shaft length
0.13 107.823 + 0
R 0.8 max. [0.031]
Spline data Number of teeth : 13 Pitch fraction : 16/32 Pressure angle : 30 Pitch- : 20.638 [0.813] Typ of t : Fillet root side per : Ansi B92.1-1996 class 6 Min active spline length 12.4 mm
P301 186
Specifications
T000 152E
11069970 Rev CC Mar 2011
25

Auxiliary Mounting Pads (continued) Option H5, ISO 3019-1, flange 101-2 (SAE B-B, 15 teeth)
2x 146.0 0.35 [5.748 0.014] 4x 73.0 0.175 [2.874 0.007] Mounting ange surface Flange 101 - 2 per ISO 3019-1 to be paint free 19.8 [0.780]
312.486 2 [12.303 0.79] 296.83 2 [11.686 0.79]
+ 0.076 101.651 0 0.13 107.823 + 0 [4.245 + 0.005 ] 0
O-ring seal required ref 94.92 [3.737] I.D. x 2.62 [0.103] cross section 1.96 [0.077] 11.4 0.25 [0.449 0.010] 61.62 [2.426] Auxiliary pump shaft length
[4.002 + 0.003 ] 0 R 0.8 max. [0.031]
Spline data Number of teeth : 15 Pitch fraction : 16/32 Pressure angle : 30 Pitch- : 23.813 [0.938] Typ of t : Fillet root side per : Ansi B92.1-1996 class 6 Min active spline length 14.3 mm
P301 187
Specifications
T000 153E
26
11069970 Rev CC Mar 2011

Auxiliary Mounting Pads (continued) Option H6, ISO 3019-1, flange 127-4 (SAE C, 14 teeth)
4x 114.5 0.35 [4.508 0.014] 8x 57.3 0.175 [2.254 0.007]
Mounting ange surface Flange 127 - 4 per ISO 3019-1 to be paint free 22.5 [0.886]
314.907 2 [12.398 0.79] 299.02 2 [11.772 0.79]
90.5 0.175 [3.563 0.007] 181.0 0.35 [7.126 0.014]
[5.278 + 0.005 ] 0
Thread : M12 Depth : 21.0 [0.823] min. 4x Thread : M16 Depth : 25.0 [0.984] min. 2x
O-ring seal required ref 120.32 [4.737] I.D. x 2.62 [0.103] cross section 1.96 [0.077] 13.5 0.25 [0.531 0.010] 63.81 [2.512] Auxiliary pump shaft length
0.13 134.06 + 0
0.076 127.0 + 0
[5.002 + 0.003 ] 0
Spline data Number of teeth : 14 Pitch fraction : 12/24 Pressure angle : 30 Pitch- : 29.633 [1.167] Typ of t : Fillet root, side t per : Ansi B92.1-1996 class 6 min active spline length 17.8mm
P301 188
Specifications
T000 154E
11069970 Rev CC Mar 2011
27
H1 Axial Piston Pump, Size 089/100, Single Technical Information Charge Pump
Charge Pump Charge pump sizing/selection In most applications a general guideline is that the charge pump displacement should be at least 10 % of the total displacement of all components in the system. Unusual application conditions may require a more detailed review of charge flow requirements. Please refer to BLN-9885, Selection of Drive line Components, for a detailed procedure. System features and conditions which may invalidate the 10 % guideline include (but are not limited to): Continuous operation at low input speeds (< 1500 min-1 (rpm)) High shock loading and/or long loop lines High flushing flow requirements Multiple Low Speed High Torque motors High input shaft speeds Contact your Sauer-Danfoss representative for application assistance if your application includes any of these conditions. Charge pump flow and power curves Charge pressure: 20 bar [290 psi] Viscosity and temperature: 11 mm2/s [63 SUS] Charge pump flow
27 100 14.0 13.0 21 80 12.0 11.0 10.0 60 9.0 7 6 Kw 5 4 3 2 1 0 500 1000 1500 2000 2500 3000 3500 4000 500 1000 1500 2000 2500 3000 3500 4000 10 9 8
80 C [180 F]
Charge pump power requirements
24
90
18
70
15 US gal/min l/min
in 3 /re v]
n 3/ rev ]
m3 [1. 22 i
30 6 20 3 1 0
4.0 3.0 2.0
10
1.0
Speed min-1(rpm)
P301 206
Speed min-1(rpm)
P301 207
28
11069970 Rev CC Mar 2011
20 cm 3 [1. 22 i
20 c
24
5.0
n 3/
cm 3 [1.
24
rev ]
40
cm 3 [1.
HP
12
46
7.0 6.0
46
in 3 /re v]
50
8.0

Notes
11069970 Rev CC Mar 2011
29
H1 Axial Piston Pump, Size 089/100, Single Technical Information Installation Drawings
Port Description
Servo gage port M4 Port ISO 11926-1 - 7/16 -20 21.0 max. clearance dia for tting System port B 25.4 450 bar Split ange boss per ISO 6162 M12 x 1.75 20 min. full thread depth
Connector : Deutsch DT04-2P to be paint free
Case pressure port Port ISO 11926-1 - 1/16-12 48.0 max. clearance dia for tting
CCW Rotation
CW Rotation
System port A 25.4 450 bar Split ange boss per ISO 6162 M12 x 1.75 20 min. full thread depth System A gage port MA Port ISO 11926-1 - 9/16 -18 28.0 max. clearance dia for tting
Charge inlet port S Port ISO 11926-1 - 1 5/8 -12 69.0 max. clearance dia for tting
Case drain port L4 Port ISO 11926-1 - 1 1/16 -12 48.0 max. clearance dia for tting
Port description
Port Description A B E F L2 L4 MA MB M3 M4 M5 M14 S System port A System port B Charge filtration port, from filter Charge filtration port, to filter Case drain port Case drain port System A gage port System B gage port Charge gage port, after filtering Servo gage port Servo gage port Case gage port Charge inlet port Sizes 25.4 25.4 7/8 -14 7/8 -14 1 1/16 -12 1 1/16 -12 9/16 -18 9/16 -18 9/16 -18 7/16 -20 7/16 -20 7/16 -20 1 5/16 -12
T000 204E
P301 189
Please contact Sauer-Danfoss for specific installation drawings

30
11069970 Rev CC Mar 2011
Port Description (continued)
System B gage port MB Port ISO 11926-1 - 9/16 -18 28.0 max. clearance dia for tting
Charge pressure port Port ISO 11926-1 - 5/16 -24
Case gage port M14 Port ISO 11926-1 - 7/16 -20 21 max. clearance dia for tting (EDC, FNR, NFPE)
Optional Charge ltration port F Port ISO 11926-1 - 7/8 -14 to lter 42.0 max. clearance dia for tting Optional Charge ltration port E Port ISO 11926-1 - 7/8 -14 from lter 42.0 max. clearance dia for tting
Case pressure port Port ISO 11926-1 - 11/16 -12 48.0 max. clearance dia for tting
Servo gage port M5 Port ISO 11926-1 - 7/16 -20 21.0 max. clearance dia for tting
Charge pressure port Port ISO 11926-1 - 5/16 -24
Case drain port L2 Port ISO 11926-1 - 1 1/16 -12 48.0 max. clearance dia for tting
Charge gage port M3 Port ISO 11926-1 - 9/16 -18 28.0 max. clearance dia for tting after ltering
P301 190

11069970 Rev CC Mar 2011
31
Dimensions
295.3 2.0 [11.63 0.08] Servo gage port M4 Port ISO 11926-1 - 7/16 -20 21.0 max. clearance dia for tting System port B 25.4 450 bar Split ange boss per ISO 6162 M12x1.75 20 min. full thread depth
0.6 228.015 + 0.5 [8.977 + 0.024] 0.020 162.7 1.0 [6.406 0.04] Connector : 144.3 1.0 Deutsch DT04-2P [5.68 0.04] to be paint free
0.6 228.515 + 0.5 [8.997 + 0.024] 0.020
Mounting ange surface Flange 127 - 4 per ISO 3019-1 to be paint free
41.7 1.0 [1.64 0.04]
Case pressure port Port ISO 11926-1 - 1 1/16 -12 48.0 max. clearance dia for tting
161.3 1.0 [6.35 0.04] 134.5 1.0 [5.30 0.04] 112.6 1.0 [4.43 0.04] 0.1 69.0 + 0.2
0.1 69.0 + 0.2 0.004] + 0.004 ] [2.717 + [2.717 0.008 0.008 (4x)27.8 0.25 [1.09 0.01] (8x)13.9 0.25 [0.55 0.01]
71.6 1.0 [2.82 0.04]
D C
B
Shaft to be paint free
Charge inlet port S Port ISO 11926-1 - 1 5/8 -12 69.0 max. clearance dia for tting (8x) 28.6 0.25 System port A [1.13 0.01] (4x) 25.4 450 bar 57.2 0.25 Split ange boss [2.25 0.01] per ISO 6162 M12x1.75 20 min. full thread depth
15.0 0.2 [0.591 0.08] Case drain port L4 Port ISO 11926-1 - 1 1/16 -12 48.0 max. clearance dia for tting 147.7 1.0 [5.81 0.04]
48.1 [1.890]
Coupling must not protrude beyond this point
7.94 0.8 [0.313 0.03]
BB 2x
50.0 0.2 [1.97 0.01] Shaft C L
CC
95.9 0.2 [3.78 0.01]
DD
92.0 0.2 [3.62 0.01]
0 127.0 0.05
Shaft C L

32
11069970 Rev CC Mar 2011
] [5.0 0 0.002 Shaft C L P301 191
28.81.0 [1.134 0.04]
26.0 0.1 [1.02 0.005] 31.1 0.8 [1.23 0.03]
12.45 0.25 [0.49 0.01] 1.5 0.7 x 455 [0.059 0.028 x 45] R 0.8 max. [0.031]
Dimensions (continued)
Y
162.7 1.0 [6.41 0.04] 144.3 1.0 [5.68 0.04] Connector : Deutsch DT04-2P to be paint free Servo gage port M5 Port ISO 11926-1 - 7/16 -20 21.0 max. clearance dia for tting Charge pressure port Port ISO 11926-1 - 5/16 -24
mm [in]
View Z
139.2 1.0 [5.48 0.04] 1.11 [0.044] 112.4 1.0 [4.43 0.04]
41.7 1.0 [1.64 0.04] Case pressure port Port ISO 11926-1 - 11/16 -12 48.0 max. clearance dia for tting
161.3 1.0 [6.35 0.04] 134.6 1.0 [5.30 0.04] 112.6 1.0 [4.43 0.04]
G
25.7 [1.01]
G
Case drain port L2 Port ISO 11926-1 - 1 1/16 -12 48.0 max. clearance dia for tting 111.7 1.0 [4.40 0.04] 152.7 [6.01] Approximate center of gravity
Approximate center Charge gage port M3 of gravity Port ISO 11926-1 - 9/16 -18 28 max. clearance dia for tting after ltering
99.0 1.0 [3.90 0.04]
187.3 1.0 [7.370.04]
G-G
Shaft C L
91.5 0.2 [3.60 0.01]
P301 192
15
Charge pressure construction port Port ISO 11926-1 - 5/16 -24 System B gage port MB Port ISO 11926-1 - 9/16 -18 28.0 max. clearance dia for tting
F-F
Char Port ge ltratio ISO 1 42.0 1926 n port F -1 - 7 to lt max. cle er aranc/8 -14 e dia for
View Y
82.2 1.0 [3.24 0.04] 243.4 1.0 [9.58 0.04]
tting
128.4 2.0 [5.06 0.08] 64.2 1.0 [2.53 0.04]
10.5 1.0 [0.41 0.04] 70.5 1.0 [2.78 0.04]
209 max [8.23]
E-E
15
Charg e ltra Port ISO 1 tion port 42.0 192 E m ax 6-1 - 7/ from lter . clearanc 8 -14 e dia for
F E
F E
248.0 1.0 [9.76 0.04] 249.5 1.0 [9.82 0.04]
Charge ltration port E Port ISO 11926-1 - 7/8 -14 42.0 max. clearance dia for tting from lter
102.1 1.0 [4.02 0.04]
Case gage port M14 Port ISO 11926-1 - 7/16 -20 21 max. clearance dia for tting
Charge ltration port F Port ISO 11926-1 - 7/8 -14 42.0 max. clearance dia for tting to lter
55.5 1.0 [2.19 0.04]
101.9 1.0 [4.01 0.04]
tting
P301 193

11069970 Rev CC Mar 2011
33
Dimensions (continued)
View X View W
System A gage port MA Port ISO 11926-1 - 9/16 -18 28.0 max. clearance dia for tting 70.5 1.0 [2.776 0.04] 228.0 1.0 [8.98 0.04]
mm [in]
4x 30.0 + 0.3 [1.181 + 0.010] other side screw head space
(4x) 57.25 0.25 [2.25 0.01]
0.3 4x 14.34 + 0.1 + [0.565 0.012] 0.004 P301 194

34
11069970 Rev CC Mar 2011
(4x) 57.25 0.25 [2.25 0.01]
CCW Rotation
CW Rotation
Dimensions (continued) Controls Electric Displacement Control (EDC), option A2 (12 V)/A3 (24 V)
mm [in]
209 2.0 max [8.23 0.079] 128.4 2.0 [5.055 0.079] 64.2 1.0 [2.528 0.039]
Case gage port M14 Port ISO 11926-1 7/16 -20 21 max clearance dia for tting
Mounting ange 82.2 1.0 [3.24 0.04]
187.3 2.0 [7.37 0.08]
2x 161.3 1.0 [6.35 0.04]
Connector : Deutsch DT04-2P to be paint free 2x 144.3 1.0 [5.68 0.04] Shaft C L P301 195
Electric Displacement Control (EDC), with manual override, option A4 (12 V)/A5 (24 V)
209.0 max [8.228] 128.4 2.0 [5.055 0.079]
64.2 1.0 [2.528 0.039]
Mounting ange 82.2 1.0 [3.24 0.04]
187.3 2.0 [7.37 0.08] 2x 161.3 1.0 [6.35 0.04]

11069970 Rev CC Mar 2011
35
Dimensions (continued) Controls Forward-Neutral-Reverse (FNR) with manual override, option A9 (12 V)/B1 (24 V)
mm [in]
Case gage port M14 Port ISO 11926-1 7/16 -20 21 max clearance dia for tting 128.4 2.0 [5.055 0.079]
209.0 max [8.228]
64.2 1.0 [2.528 0.039]
Mounting ange 82.2 1.0 [3.24 0.04]
187.3 2.0 [7.37 0.08] 2x 161.3 1.0 [6.35 0.04]
Non Feedback Proportional Electric control (NFPE), with manual override, option A8 (12 V)/B8 (24 V)
209.0 max [8.228] 128.4 2.0 [5.055 0.079] 64.2 1.0 [2.528 0.039]
Mounting ange 82.2 1.0 [3.24 0.04]
Plug removing can cause contamination issues
111.2 [4.38]
187.6 2.0 [7.39 0.79] 2x 161.2 1.0 [6.35 0.04]
Connector : Deutsch DT04-2P to be paint free 2x 144.3 1.0 [5.68 0.04] Shaft C L
P301 198

36
11069970 Rev CC Mar 2011
Dimensions (continued) Displacement limiters Displacement limiters, option B
2x Wrench size 5 2x 139.6 1.0 [5.50 0.039] 140.0 2.0 [5.512 0.079] 140.0 2.0 [5.512 0.079]
mm [in]
2x 89.6 1.0 [3.53 0.039]
2x Wrench size 17
P301 199

11069970 Rev CC Mar 2011
37
Dimensions (continued) Filtration Suction filtration, option L mm [in]
228.515 +0.6 0.5
[8.997 +0.024] 0.020
Charge pressure port Port ISO 11926-1 5/16 -24
System B gage port MB Port ISO 11926-1 9/16 -18 28 max clearance dia for tting
System port B 25.4 450 bar Split ange boss per ISO 6162-2 M12 x 1.75 20 min. full thread depth Charge inlet port S Port ISO 11926-1 1 5/8 -12 69.0 max clearance dia for tting
(8x) 13.9 0.25 [0.547 0.01] (4x) 27.8 0.25 [1.094 0.01] 0.1 + 0.1 69.0 + 69.0 0.2 0.2 +0.004 +0.004 ] ] [2.717 [2.717 0.008 0.008
System port A 25.4 450 bar Split ange boss per ISO 6162-2 M12 x 1.75 20 min. full thread depth P301 200

38
11069970 Rev CC Mar 2011
(8x) 28.6 0.25 [1.13 0.01]
(4x) 57.2 0.25 [2.252 0.01]
Dimensions Filtration Remote full flow charge pressure filtration, option P for end cap options F5 (SAE-C PTO)
243.4 1.0 [9.58 0.039]
System B gage port MB Port ISO 11926-1 - 9/16 -18 28 max clearance dia for tting
10.5 1.0 [0.413 0.039]
E
Charge ltration port F Per ISO 11926-1 - 7/8 -14 to lter Charge ltration port E Per ISO 11926-1 - 7/8 -14 from lter
248.0 1.0 [9.78 0.039] 251.22 1.0 [9.89 0.039]
Charge pressure construction port Port ISO 11926-1 - 5/16-24
15
E-E
Charg e ltra Port tion 42 ISO 11926 port E m from ax cleara-1 - 1 1/16 lter nce d -12 ia for ttin
102.1 1.0 [4.020 0.039]
15
F-F
Charg e ltra Port tion 42 ISO 11926 port F to lt max cleara-1 - 1 1/16 er nce d -12 ia for ttin
55.5 1.0 [2.185 0.039]
70.5 1.0 [2.776 0.039]
g
108.4 1.0 [4.268 0.039] P301 287

11069970 Rev CC Mar 2011
39
Dimensions (continued) Filtration Integral full flow charge pressure filtration with filter bypass sensor, option M, for end cap option D3
mm [in]
190.265 1.0 [7.491 0.039]
Connector : Deutsch DTM04-2P to be paint free 75.236 1.0 [2.962 0.039]
Charge gage port M6 Port ISO 11926-1 - 9/16 -18 28 max clearance dia for tting before lter
212.82 1.0 [8.379 0.039]
127.265 1.0 [5.010 0.039]
78.75 1.0 [3.10 0.039]
41.6 1.0 [1.64 0.039]
306.9 1.0 [12.08 0.039]
298.1 1.0 [11.73 0.039]
P301 288

40
11069970 Rev CC Mar 2011
Dimensions (continued) Filtration Integral full flow charge pressure filtration with filter bypass sensor, option M, for end cap option F4 (SAE-C PTO)
mm [in]
198.765 1.0 [7.825 0.039]
Connector : Deutsch DTM04-2P to be paint free 75.986 1.0 [2.992 0.039] 78.75 1.0 [3.10 0.039] 41.6 1.0 [1.64 0.039] 298.8 1.0 307.6 1.0 [11.76 0.039] [12.11 0.039] P301 289
Charge gage port M6 Port ISO 11926-1 - 9/16 -18 28 max clearance dia for tting before lter

11069970 Rev CC Mar 2011
221.32 1.0 [8.713 0.039]
135.765 1.0 [5.345 0.039]
41
Dimensions (continued) Filtration External full flow charge pressure filtration, option S for end cap option D8 or F5
243.415 1 [9.583 0.039 CHARGE INLET PORT "S" PORT ISO 11926-1 -1 5/8-12 CLOSED WITH PLUG SYSTEM B GAGE PORT "MB" PORT ISO 11926-1 -9/16-18 28 MAX CLEARANCE DIA FOR FITTING CHARGE PRESSURE CONSTRUCTION PORT PORT ISO 11926-1 -5/16-24 70.5 1 55.5 1 [2.185 0.039] [2.776 0.039]
15
mm [in]
E-E
CHA PORTRGE FILTR 42 ISO 1192ATION PO FROMMAX CLE 6-1 -7/8-1RT "E" FILTE ARANC 4 R E DIA FOR F IT
102.1 1 [4.020 0.039]
TING
CHARGE FILTRATION PORT "E" PORT ISO 11926-1 -7/8-14 42 MAX CLEARANCE DIA FOR FITTING FROM FILTER 248.015 1 [9.764 0.039] P301 300

42
11069970 Rev CC Mar 2011

Notes
11069970 Rev CC Mar 2011
43
Products we o er: Bent Axis Motors Closed Circuit Axial Piston Pumps and Motors Displays Electrohydraulic Power Steering Electrohydraulics Hydraulic Power Steering Integrated Systems Joysticks and Control Handles Microcontrollers and Software Open Circuit Axial Piston Pumps Orbital Motors PLUS+1 GUIDE Proportional Valves Sensors Steering Transit Mixer Drives
Sauer-Danfoss is a global manufacturer and supplier of highquality hydraulic and electronic components. We specialize in providing state-of-the-art technology and solutions that excel in the harsh operating conditions of the mobile o -highway market. Building on our extensive applications expertise, we work closely with our customers to ensure exceptional performance for a broad range of o -highway vehicles. We help OEMs around the world speed up system development, reduce costs and bring vehicles to market faster. Sauer-Danfoss Your Strongest Partner in Mobile Hydraulics.
Go to www.sauer-danfoss.com for further product information.
Wherever o -highway vehicles are at work, so is Sauer-Danfoss. We o er expert worldwide support for our customers, ensuring the best possible solutions for outstanding performance. And with an extensive network of Global Service Partners, we also provide comprehensive global service for all of our components.
Please contact the Sauer-Danfoss representative nearest you.

Local address:
Members of the Sauer-Danfoss Group: Comatrol www.comatrol.com Schwarzmller-Inverter www.schwarzmueller-inverter.com Turolla www.turollaocg.com Hydro-Gear www.hydro-gear.com Sauer-Danfoss-Daikin www.sauer-danfoss-daikin.com
Sauer-Danfoss (US) Company 2800 East 13th Street Ames, IA 50010, USA Phone: +1 515 239 6000 Fax: +1 515 239 6618 Sauer-Danfoss GmbH & Co. OHG Postfach 2460, D-24531 Neumnster Krokamp 35, D-24539 Neumnster, Germany Phone: +49 4321 871 0 Fax: +49 4321 871 122
Sauer-Danfoss ApS DK-6430 Nordborg, Denmark Phone: +45 7488 4444 Fax: +45 7488 4400
Sauer-Danfoss-Daikin LTD. Shin-Osaka TERASAKI 3rd Bldg. 6F 1-5-28 Nishimiyahara, Yodogawa-ku Osaka 532-0004, Japan Phone: +81 6 6395 6066 Fax: +81 6 6395 8585
11069970 Rev CC Mar 2011
www.sauer-danfoss.com

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H1 Axial Piston Pump Size 089/100, Single Technical Information

H1 Axial Piston Pump, Size 089/100, Single Technical Information Revisions

Further available literature

11069970 Rev CC Mar 2011

H1 Axial Piston Pump, Size 089/100, Single Technical Information Content

Charge Pump Installation Drawings

11069970 Rev CC Mar 2011

Recommended installation position

Auxiliary cavity pressure

11069970 Rev CC Mar 2011

Filtration (recommended minimum)

11069970 Rev CC Mar 2011

11069970 Rev CC Mar 2011

11069970 Rev CC Mar 2011

11069970 Rev CC Mar 2011

Auxiliary mounting pad (align with option G: Endcap selection)

K45 450 bar [6960 psi] (089 cm3 only)

11069970 Rev CC Mar 2011

Filtration options (align with option G: Endcap selection)

Charge pressure relief setting

Special hardware features

Paint and nametag

11069970 Rev CC Mar 2011

H1 Axial Piston Pump, Size 089/100, Single Technical Information Notes

11069970 Rev CC Mar 2011

F00A Feedback from Swash plate

Control signal requirements Control current

Ordering number Deutsch DT06-2S Deutsch W2S Deutsch 0462-201-16141 K29657

11069970 Rev CC Mar 2011

24V 920 mA 14.20 17.52

250 bar 30 mm2/s (50 C) 20 bar 1800 min-1 (rpm)

[3626 psi] [141 SUS (122 F)] [290 psi]

11069970 Rev CC Mar 2011

Pump displacement vs. electrical signal

3-Position electric control, hydraulic schematic

Ordering number Deutsch DT06-2S Deutsch W2S Deutsch 0462-201-16141 K29657

11069970 Rev CC Mar 2011

24 V 19.0 Vdc 27.0 Vdc 500 mA 34.5

Pump output flow direction vs. control signal

250 bar 30 mm2/s (50 C) 20 bar 1800 min-1 (rpm)

[3626 psi] [141 SUS (122 F)] [290 psi]

11069970 Rev CC Mar 2011

Control signal requirements Control current

Signal Current mA(DC) c b a "0"

Ordering number Deutsch DT06-2S Deutsch W2S Deutsch 0462-201-16141 K29657

11069970 Rev CC Mar 2011

24V 920 mA 14.20 17.52

Pump output flow direction vs. control signal

250 bar 30 mm2/s (50 C) 20 bar 1800 min-1 (rpm)

[3626 psi] [141 SUS (122 F)] [290 psi]

11069970 Rev CC Mar 2011

MOR-Schematic diagram (EDC shown)

F00A Feedback from Swash plate

11069970 Rev CC Mar 2011

Displacement change (approximately)

11069970 Rev CC Mar 2011

H1 Axial Piston Pump, Size 089/100, Single Technical Information Dimensions

Shafts to be paint free

26 0.13 [1.024 0.005] 31.14 0.08 [1.226 0.003]