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H1 Axial Piston Pump Size 045/053, Single Technical Information

H1 Axial Piston Pump, Size 045/053, Single Technical Information Revisions


Revision History Table of revisions
Date 30 Jul, 2009 Feb 2010 Jun, 2010 Dec, 2010 Feb 2011 Mar 2011 Page various 4-6, 10, 12, 14, 16-17 44 Various 2 Changed First edition 14 teeth added New EC directive New back cover Updated drawings Model code updated Rev AA BA CA CB DA DB

Further available literature


Description SD order number Overview, H1 Axial Piston Pumps, Single and Tandem L1012919 Basic Information, H1 Axial Piston Pumps, Single and Tandem 11062168 Technical Information Standard controls AC Automotive control H1 Axial Piston Pump, Size 045/053, Single 11063344 11076185 H1 Axial Piston Pump, Size 045/053, Tandem 11063345 H1 Axial Piston Pump, Size 060/068, Single 11071685 L1003703 H1 Axial Piston Pump, Size 078, Single 11062169 11068353 H1 Axial Piston Pump, Size 089/100, Single 11069970 11071849 H1 Axial Piston Pump, Size 115/130, Single 11063346 11071850 H1 Axial Piston Pump, Size 147/165, Single 11063347 Complementary Products External Remote Charge Pressure Filter 11064579 Speed and Temperature Sensor 11046759 Pressure Sensor L1007019 Hydraulic Fluids, Technical Information Hydraulic Fluids and Lubricants 520L0463 Experience with Biodegradable Hydraulic Fluids 520L0465 Design Guideline for Hydraulic Fluid Cleanliness 520L0467 Application Information Applications Manual, Section 1, Selection of Driveline Components BLN-9885 Applications Manual, Section 2, Pressure and Speed Limits for Hydraulic Units BLN-9884 Applications Manual, Section 4, Transmission Circuit Recommendations BLN-9886 PLUS+1 COMPLIANT (Electrical Installation) H1 Electrical Displacement Control (EDC) 11022744 H1 3-position (FNR) Electric Control 11025001 H1 Non-Feedback Proportional Electric (NFPE) Control 11025002 Service Manuals H1 Axial Piston Pump, Size 045/053, Single 520L0958 H1 Axial Piston Pump, Size 045/053, Tandem 520L0928 H1 Axial Piston Pump, Size 078/115/130/147/165, Single 520L0848
T000 143E

2011 Sauer-Danfoss. All rights reserved. Sauer-Danfoss accepts no responsibility for possible errors in catalogs, brochures and other printed material. Sauer -Danfoss reserves the right to alter its products without prior notice. This also applies to products already ordered provided that such alterations can be made without affecting agreed specifications. All trademarks in this material are properties of their respective owners. Sauer-Danfoss, the Sauer-Danfoss logotype, the Sauer-Danfoss S-icon, PLUS+1, What really matters is inside and Know-How in Motion are trademarks of the Sauer-Danfoss Group. Front cover illustrations: F301 557, P003 515

11063344 Rev DB Mar 2011

H1 Axial Piston Pump, Size 045/053, Single Technical Information Content

Technical Specifications General Technical Specifications

Technical Specifications................................................................................................................................ 4 Shaft Loads........................................................................................................................................................ 6 Mounting Flange Loads................................................................................................................................ 7 Model Code ...................................................................................................................................................... 8 Electrical Displacement Control (EDC) Options A2 (12 V)/A3 (24 V)...........................................10 Forward-Neutral-Reverse (FNR) Electric Control Options A9 (12 V)/B1 (24 V)........................12 Non Feedback Proportional Electric Control (NFPE) Options A8 (12 V)....................................14 Manual Over Ride (MOR)............................................................................................................................16 Displacement Limiter...................................................................................................................................17 Input Shafts.....................................................................................................................................................18 Option G4, ISO 3019-1, flange outer dia 22 mm-4 (SAE B, 13 teeth).....................................18 Option G5, ISO 3019-1, flange outer dia 25 mm-4 (SAE B-B, 15 teeth).................................18 Option G1, ISO 3019-1, outer dia 32 mm-4 (SAE B, 14 teeth)...................................................19 Option F2, ISO 3019-1, Code 25-3, Diameter 25.4 taper 1:8, without key and no through-hole in the end of the shaft. ..............................................................................................20 Auxiliary Mounting Pads. ............................................................................................................................21 Option H2, ISO 3019-1, flange 82-2 (SAE A, 9 teeth)...................................................................21 Option H1, ISO 3019-1, flange 82-2 (SAE A, 11 teeth) ...............................................................22 Option H3, ISO 3019-1, flange 101-2 (SAE B, 13 teeth)...............................................................23 Option H5, ISO 3019-1, flange 101-2 (SAE B-B, 15 teeth)..........................................................24 Charge Pump..................................................................................................................................................25 Port Description.............................................................................................................................................26 Dimensions......................................................................................................................................................28 Twin port, ORB, remote filter..........................................................................................................28 Twin port, ORB, remote filter..........................................................................................................29 Controls.......................................................................................................................................................31 Electric Displacement Control (EDC), option A2 (12 V) / A3 (24 V).................................31 Electric Displacement Control (EDC) with manual override, option A4 (12 V) / A5 (24 V)........ 31 Forward-Neutral-Reverse (FNR) with manual override, option A9 (12 V)........................................ 32 Non Feedback Proportional Electric Control (NFPE) with manual override, option A8 (12 V)......... 32 Displacement limiters............................................................................................................................33 Displacement limiter, option B and D .......................................................................................33 Endcap.........................................................................................................................................................34 Twin port, ORB, suction FLTR, HPRV only, option F1 ............................................................34 Twin port, code 62 metric 4 bold FLG, remote FLTR, HPRV only, option F2 . ...............35 Twin port, code 62 metric 4 bold FLG, suction FLTR, HPRV only, option F3 ................36 Twin port, ORB, remote FLTR, option E5 ...................................................................................37 Twin port, ORB, suction FLTR, option E6 ...................................................................................38 Twin port, code 62 metric 4 bold FLG, remote FLTR, option D8 ......................................39 Twin port, code 62 metric 4 bold FLG, suction FLTR, option D6 ......................................40

Dimensions

Charge Pump Installation Drawings

11063344 Rev DB Mar 2011

H1 Axial Piston Pump, Size 045/053, Single Technical Information Technical Specifications
Technical Specifications For definitions of the following specifications, see Basic Information 11062168, Operating parameters. General specifications
Design Direction of rotation Pipe connections Axial piston pump of cradle swashplate design with variable displacement Clockwise, counterclockwise Main pressure ports: ISO split flange boss Remaining ports: SAE straight thread O-ring boss Pump installation position is discretionary, however the recommended control position is on the top or at the side, with the top position preferred. If the pump is installed with the control at the bottom, flushing flow must be provided through port M14 located on the EDC, FNR and NFPE control. Vertical input shaft installation is acceptable. If input shaft is at the top 1 bar case pressure must be maintained during operation. The housing must always be filled with hydraulic fluid. Recommended mounting for a multiple pump stack is to arrange the highest power flow towards the input source. Consult Sauer-Danfoss for nonconformance to these guidelines. Will be inlet pressure with internal charge pump. For reference see operating parameter on next page. Will be case pressure with external charge supply. Please verify mating pump shaft seal capability.
T000 126E

Recommended installation position

Auxiliary cavity pressure

Technical data
Feature Unit Size 045 Size 053 [in3] 45.0 [2.75] 53.8 [3.28] Displacement cm3 Flow at rated (continuous) speed l/min [US gal/min] 153 [40] 183 [48] Torque at maximum displacement [lbfin/ Nm/bar 0.72 [437.7] 0.86 [522.03] (theoretical) 1000psi] Mass moment of inertia of rotating [slugft2] 0.00465 [0.00343] 0.00458 [0.00338] kgm2 components Mass [weight] dry (without charge pump or auxiliary mounting kg [lb] 41.0 [90.0] flange) Oil volume liter [US gal] 1.3 [0.34] ISO 3019-1 flange 101-2 (SAE B) Mounting flange Special bolt diameter. See installation drawings. ISO 3019-1, outer dia 22 mm - 4 (SAE B, 13 teeth) Input shaft outer diameter, ISO 3019-1, outer dia 25 mm - 4 (SAE B-B, 15 teeth) splines and tapered shafts ISO 3019-1, outer dia 32 mm - 4 (SAE-B, 14 teeth) Conical keyed shaft end similar to ISO 3019-1 code 25-3, taper 1:8 ISO 3019-1, flange 82 - 2, outer dia 16 mm - 4 (SAE A, 9 teeth) Auxiliary mounting flange with metric ISO 3019-1, flange 82 - 2, outer dia 19 mm - 4 (SAE A, 11 teeth) fasteners, shaft outer diameter and ISO 3019-1, flange 101 - 2, outer dia 22 mm - 4 (SAE B, 13 teeth) splines ISO 3019-1, flange 101 - 2, outer dia 25 mm - 4 (SAE B-B, 15 teeth) Suction ports ISO 11926-1 1 5/16 -12 (SAE O-ring boss) 19.0 - 450 bar split flange boss per ISO 6162, M10x1.5 Main port configuration ISO 11926-1 1 5/16 -12 (SAE O-ring boss) Case drain ports L1, L2 ISO 11926-1 1 1/16 -12 (SAE O-ring boss) Other ports SAE O-ring boss. See installation drawings at the back of this manual. Customer interface threads Metric fasteners
T301 001E

11063344 Rev DB Mar 2011

H1 Axial Piston Pump, Size 045/053, Single Technical Information Technical Specifications
Technical Specifications (continued) Operating parameters
Feature Minimum for internal charge supply Minimum for external charge supply Minimum for full performance Rated Maximum Maximum working pressure Maximum pressure Maximum low loop Minimum low loop pressure Minimum Maximum Minimum (at corner power for EDC and FNR) Minimum (at corner power for NFPE) Maximum Rated Minimum (cold start) Maximum Rated Maximum Maximum Unit Size 045 500 500 min-1 (rpm) 1175 3400 3500 bar [psi] 400 450 [5800] [6525] 45 10 16 35 21.5 bar [psi] 24 40 0.7 0.2 4.0 3.0 5.0 0.4 350 400 [650] [150] [232] [508] [312] [348] [580] [9] [24] [58] [44] [73] [5.8]
T000 171E

For definitions of the following specifications, see Basic Information 11062168, Operating parameters.

Size 053

Input speed

1250

System pressure

[5075] [5800]

Charge pressure

bar

[psi]

Control pressure

Charge pump inlet pressure Case pressure Lip seal external pressure

bar (absolute) bar bar bar

[in Hg vacuum] [psi] [psi] [psi]

Fluid specifications
Feature Viscosity Intermittent 1) Minimum Recommended range Maximum Minimum (cold start) 3) Recommended range Rated Maximum intermittent 1) Cleanliness per ISO 4406 Eciency (charge pressure filtration) Eciency (suction and return line filtration) mm2/s Unit [SUS] 5 7 12-80 1600 -40 60-85 104 115 [42] [49] [66-370] [7500] [-40] [140-185] [220] [240] 22/18/13 15-20 = 75 (10 10) 35-45 = 75 (10 2) 100 125

Temperature range 2)

[F]

Filtration (recommended minimum)

-ratio

Recommended inlet screen mesh size m 1) Intermittent = Short term t < 1min per incident and not exceeding 2 % of duty cycle based load-life 2) At the hottest point, normally case drain port 3) Cold start = Short term t < 3min, p 50 bar [725 psi], n 1000 min-1(rpm)

T000 129E

11063344 Rev DB Mar 2011

H1 Axial Piston Pump, Size 045/053, Single Technical Information General Technical Specifications
Shaft Loads External radial shaft loads H1 pumps are designed with bearings that can accept some external radial loads. The external radial shaft load limits are a function of the load position and orientation, and the operating conditions of the unit. External radial shaft loads impact lifetime. For lifetime calculations please contact Sauer-Danfoss representative. The maximum allowable radial load (Re) is based on the maximum external moment (Me) and the distance (L) from the mounting flange to the load. It may be determined using the following table and formula. Re = Me / L Radial load position
0 Re

Re 270 Re 90 Re

Me

Me = Shaft moment L = Flange distance Re = External force to the shaft

180 Re

P301 168

Thrust loads should be avoided. Contact factory in the event thrust loads are anticipated.

11063344 Rev DB Mar 2011

H1 Axial Piston Pump, Size 045/053, Single Technical Information General Technical Specifications
Shaft Loads (continued) Maximum external shaft load based on shaft deflection
Unit External radial moment Me Nm [lbfin] Size 045/053 TDB [TBD]
T000 174E

All external shaft loads affect bearing life. In applications with external shaft loads, minimize the impact by positioning the load at 0 or 180 as shown in the figure.

Sauer-Danfoss recommends clamp-type couplings for applications with radial shaft loads. Contact your Sauer-Danfoss representative for an evaluation of unit bearing life if you have continuously applied external loads exceeding 25 % of the maximum allowable radial load (Re) or the pump swashplate is positioned on one side of center all or most of the time. Mounting Flange Loads H1 single pump front flange load The moments shown below apply for control orientation top or side (see table and figures).j Mounting flange load
Size 045/053 Control orientation Unit Rated moment MR Shock load moment MS Nm [lbfin] Control on top 2020 4110 [17 880] [36 380] Control on side 1300 2930 [11 510] [25 935]
T000 175E

Control on top

Control on side

P301 214

For calculation details refer to H1 Pump Basic Information Manual 11062168, section Mounting Flange Loads.

MR

MS
P301 213

11063344 Rev DB Mar 2011

H1 Axial Piston Pump, Size 045/053, Single Technical Information General Technical Specifications
Model Code
H1 P A B A D F E G H J K M N S T V W X Y

Displacement
045 053 45 cm [2.75 in] 53.8 cm [3.28 in] Left hand (counter clockwise) Right hand (clockwise) Revision code Electric Displacement Control (EDC) 12V, Deutsch connector Electric Displacement Control (EDC) 24V, Deutsch connector Electric Displacement Control (EDC) 12V, Deutsch connector, Manual override Electric Displacement Control (EDC) 24V, Deutsch connector, Manual override Forward-Neutral-Reverse (FNR) 12V, Deutsch connector, Manual override Forward-Neutral-Reverse (FNR) 24V, Deutsch connector, Manual override Non Feedback Proportional Electric (NFPE) 12V, Deutsch connector, Manual override (align with option E: Displacement Limiters & option W: Special Hardware) Non Feedback Proportional Electric (NFPE) 24V, Deutsch connector, Manual override (align with option E: Displacement Limiters & option W: Special Hardware) Orifices, 0.8 mm in servo supply 1 and 2, recommended for propel applications Orifices, 1.3 mm in servo supply 1 and 2 (Standard), recommended for propel applications No orifice, recommended for non-propel applications None No limiters, with nested springs (required for NFPE) Adjustable externally (align with option Y: Settings for adjustment, if applicable) Adjustable externally with nested springs, required for NFPE (align with option Y: Settings for adjustment, if applicable) Twin port High pressure ports Match with below options (M+N) ISO 11 926 O-ring ports Without pressure limiter (HPRV only) ISO 6162 split flange ports Without pressure limiter (HPRV only)

Rotation
L R

B D

Product Version
A A2 A3 A4 A5 A9 B1 A8 C2

Control

Orifices
C1 C2 C3

Displacement limiters
N C B D

Endcap options

With pressure limiter

With pressure limiter

Remote and Remote and Remote and Remote and Match external external external external Suction Suction Suction Suction with below charge supply charge supply charge supply charge supply filtration filtration filtration filtration options (T) for full charge for full charge for full charge for full charge flow filtration flow filtration flow filtration flow filtration D6 X D8 X E5 X E6 X E9 X F1 X F2 X F3 X

11063344 Rev DB Mar 2011

H1 Axial Piston Pump, Size 045/053, Single Technical Information General Technical Specifications
Model Code (continued)
A B H1 P D F E G H F J K M N S T V W X Y

NNN NNN

H J

Mounting
F G4 G5 G1 F2 ISO 3019-1, flange 101-2 (SAE B) ISO 3019-1, outer dia 22 mm - 4 (SAE B, 13 teeth splined shaft 16/32 pitch) ISO 3019-1, outer dia 25 mm - 4 (SAE B-B, 15 teeth splined shaft 16/32 pitch) ISO 3019-1, outer dia 32 mm - 4 (SAE B, 14 teeth splined shaft 12/24 pitch) Conical keyed shaft end similar to ISO 3019-1 code 25-3, taper 1:8 (key not supplied with pump) None ISO 3019-1, flange 82 - 2, outer dia 16 mm - 4 (SAE A, 9 teeth 16/32 coupling) ISO 3019-1, flange 82 - 2, outer dia 19 mm - 4 (SAE A, 11 teeth 16/32 coupling) ISO 3019-1, flange 101 - 2, outer dia 22 mm - 4 (SAE B, 13 teeth 16/32 coupling) ISO 3019-1, flange 101 - 2, outer dia 25 mm - 4 (SAE B-B, 15 teeth 16/32 coupling)

Input shaft

Auxiliary mounting pad


NN H2 H1 H3 H5

Shipping cover

M N

Overpressure protection type and setting side A **


** Pressure protection type must be the same for side A and B High pressure relief valve + pressure limiters with bypass High pressure relief valve only with bypass K (no pressure limiters) L18 K18 180 bar [2610 psi] L20 K20 200 bar [2900 psi] L23 K23 230 bar [3336 psi] Use the selection for ports A and B L25 K25 250 bar [3630 psi] L28 K28 280 bar [4061 psi] L30 K30 300 bar [4350 psi] L33 K33 330 bar [4786 psi] L35 K35 350 bar [5080 psi] L38 K38 380 bar [5510 psi] (45 cm3 only) L40 K40 400 bar [5800 psi] (45 cm3 only) Contact factory for pressures not shown or for Applied pressure above Rated (see system pressure page 5) L

Overpressure protection type and setting side B **

S T

Charge pump
B N L P E 12 cm/rev [0.73 in/rev] No charge pump, external charge supply, (align with Option T: Filtration Options, option E) Suction filtration (see basic drawings) Remote full charge flow filtration (see endcap drawings) External charge flow filtation (see endcap drawings), (align with option S: Charge pump, option N) 20 bar [290 psi] 24 bar [348 psi] None NFPE valve plate (align with option D: Control Selection and option E: Displacement Limiters) Black paint and Sauer-Danfoss nametag None

Filtration options (align with option G: Endcap selection)

V W X Y

Charge pressure relief setting (contact factory for pressure not shown)
20 24 PN M1 NNN NNN

Special hardware features Paint and nametag Special settings

11063344 Rev DB Mar 2011

H1 Axial Piston Pump, Size 045/053, Single Technical Information General Technical Specifications
Electrical Displacement Control (EDC) Options A2 (12 V)/A3 (24 V) EDC Principle The Electrical Displacement Control (EDC) consists of a pair of proportional solenoids on each side of a threeposition, four-way porting spool. The proportional solenoid applies a force input to the spool, which ports hydraulic pressure to either side of a double acting servo piston. Differential pressure across the servo piston rotates the swashplate, changing the pumps displacement from full displacement in one direction to full displacement in the opposite direction. Under some circumstances, such as contamination, the control spool could stick and cause the pump to stay at some displacement. A serviceable 125 m screen is located in the supply line immediately before the control porting spool. Pump displacement vs. control current
100 %
Displacement

P003 191

EDC-Schematic diagram
M14 C1 C2

F00B

F00A Feedback from Swash plate

P003 478E

Control signal requirements Control current


Current mA a b a* b Pin mA mA connections 12 V 640 1640 any order 24 V 330 820 * Factory test current, for vehicle movement or application actuation expect higher or lower value. Voltage
T000133E

-b

-a

"0"

Connector

100 %
P003 479E

2 P003 480

Description Mating connector Wedge lock Socket contact (16 and 18 AWG) Sauer-Danfoss mating connector kit

Quantity 1 1 2 1

Ordering number Deutsch DT06-2S Deutsch W2S Deutsch 0462-201-16141 K29657


T000 134E

10

11063344 Rev DB Mar 2011

H1 Axial Piston Pump, Size 045/053, Single Technical Information General Technical Specifications
Electrical Displacement Control (EDC) Options A2 (12 V)/A3 (24 V) (continued) Solenoid data
Voltage Maximum current Coil resistance @ 20 C [70 F] Coil resistance @ 80 C [176 F] PWM Range PWM Frequency (preferred)* Inductance IP Rating (IEC 60 529) + DIN 40 050, part 9 IP Rating (IEC 60 529) + DIN 40 050, part 9 with mating connector * PWM signal required for optimum control performance. 12V 1800 mA 3.66 4.52 70-200 Hz 100 Hz 33 mH IP 67 IP 69K
T000 135E

24V 920 mA 14.20 17.52

140 mH

Flow table
Shaft rotation CW Coil energized* C2 Port A in Port B out Servo port pressurized M5 * For coil location see installation drawings. CCW C1 out in M4 C2 out in M5 C1 in out M4
T000 136E

Control response H1 controls are available with optional control passage orifices to assist in matching the rate of swashplate response to the application requirements (e.g. in the event of electrical failure). Software ramp or rate limiting should be used to control vehicle response in normal operation. The time required for the pump output flow to change from zero to full flow (acceleration) or full flow to zero (deceleration) is a net function of spool porting, orifices, and charge pressure. A swashplate response table is available for each frame indicating available swashplate response times. Testing should be conducted to verify the proper software and orifice selection for the desired response. H1 pumps are limited in mechanical orificing combinations. Software is envisioned as the means to control the swashplate response in normal operating conditions. Mechanical servo orifices are to be used only for fail-safe return to neutral in the event of an electrical failure. Typical response times shown below at the following conditions: p Viscosity and temperature Charge pressure Speed Response times
Stroking direction Neutral to full flow Full flow to neutral 0.8 mm [0.03 in] Orifice 1.3 mm [0.05 in] Orifice 1.7 s 0.9 s 1.1 s 0.6 s No orifice 0.5 s 0.3 s
T000 177E

= = = =

250 bar 30 mm2/s (50 C) 20 bar 1800 min-1 (rpm)

[3626 psi] [141 SUS (122 F)] [290 psi]

11063344 Rev DB Mar 2011

11

H1 Axial Piston Pump, Size 045/053, Single Technical Information General Technical Specifications
Forward-Neutral-Reverse (FNR) Electric Control Options A9 (12 V)/B1 (24 V) The 3-Position (F-N-R) control uses an electric input signal to switch the pump to a full stroke position. Under some circumstances, such as contamination, the control spool could stick and cause the pump to stay at some displacement. A serviceable 125 m screen is located in the supply line immediately before the control porting spool.

P003 193

Pump displacement vs. electrical signal

3-Position electric control, hydraulic schematic


M14 C1 C2

100 %

Displacement

F00B

F00A

P
P003 189

Voltage VDC

Control current
Voltage 12 V 24 V Min. current to stroke pump mA 750 380 Pin connections any order
T000 138E

100 %
P003 190E

Solenoid connector

2 P003 480

Description Mating connector Wedge lock Socket contact (16 and 18 AWG) Sauer-Danfoss mating connector kit

Quantity 1 1 2 1

Ordering number Deutsch DT06-2S Deutsch W2S Deutsch 0462-201-16141 K29657


T000 134E

12

11063344 Rev DB Mar 2011

H1 Axial Piston Pump, Size 045/053, Single Technical Information General Technical Specifications
Forward-Neutral-Reverse (FNR) Electric Control Options A9 (12 V)/B1 (24 V) (continued) Solenoid data
Voltage Minimum supply voltage Maximum supply voltage (continuous) Maximum current Nominal coil resistance @ 20 C [70 F] PWM Range PWM Frequency (preferred)* IP Rating (IEC 60 529) + DIN 40 050, part 9 IP Rating (IEC 60 529) + DIN 40 050, part 9 with mating connector * PWM signal required for optimum control performance. 12 V 9.5 Vdc 14.6 Vdc 1050 mA 8.4 70-200 Hz 100 Hz IP 67 IP 69K
T000 139E

24 V 19.0 Vdc 27.0 Vdc 500 mA 34.5

Pump output flow direction vs. control signal


Shaft rotation CW Coil energized* C1 Port A in Port B out Servo port pressurized M5 * For coil location see installation drawings. CCW C2 out in M4 C1 out in M5 C2 in out M4
T000 140E

Control response H1 controls are available with optional control passage orifices to assist in matching the rate of swashplate response to the application requirements (e.g. in the event of electrical failure). Software ramp or rate limiting should be used to control vehicle response in normal operation. The time required for the pump output flow to change from zero to full flow (acceleration) or full flow to zero (deceleration) is a net function of spool porting, orifices, and charge pressure. A swashplate response table is available for each frame indicating available swashplate response times. Testing should be conducted to verify the proper software and orifice selection for the desired response. H1 pumps are limited in mechanical orificing combinations. Software is envisioned as the means to control the swashplate response in normal operating conditions. Mechanical servo orifices are to be used only for fail-safe return to neutral in the event of an electrical failure. Typical response times shown below at the following conditions: p Viscosity and temperature Charge pressure Speed Response times
Stroking direction Neutral to full flow Full flow to neutral 0.8 mm [0.03 in] Orifice 1.3 mm [0.05 in] Orifice 1.8 s 0.9 s 1.6 s 0.8 s No orifice 0.5 s 0.4 s
T000 179E

= = = =

250 bar 30 mm2/s (50 C) 20 bar 1800 min-1 (rpm)

[3626 psi] [141 SUS (122 F)] [290 psi]

11063344 Rev DB Mar 2011

13

H1 Axial Piston Pump, Size 045/053, Single Technical Information General Technical Specifications
Non Feedback Proportional Electric Control (NFPE) Options A8 (12 V) / B8 (24 V) The Non Feedback Proportional Electric (NFPE) control is an electrical automotive control in which an electrical input signal activates one of two proportional solenoids that port charge pressure to either side of the pump servo cylinder. The NFPE control has no mechanical feedback mechanism. The pump displacement is proportional to the solenoid signal current, but it also depends upon pump input speed and system pressure. This characteristic also provides a power limiting function by reducing the pump swashplate angle as system pressure increases. A typical response characteristic is shown in the accompanying graph. Under some circumstances, such as contamination, the control spool could stick and cause the pump to stay at some displacement. A serviceable 125 m screen is located in the supply line immediately before the control porting spool. Pump displacement vs. input signal
100 %

P003 192

NFPE Schematic
M14 C1 C2

F00B

F00A

P
P003 188

NFPE control
bar bar 300

Control signal requirements Control current


Size Voltage (cm3) 12 V 45 24 V 12 V 53 24 V c a* mA 710 360 715 365 b c Pin mA mA connections 1135 1380 585 675 any order 1140 1495 570 720
=0

Signal Current mA(DC) c b a "0"

p =

a
r

Displacement

* Factory test current, for vehicle movement or application actuation expect higher or lower value.

0 ba

T301 002E

= 30

Connector

=0

bar

2 P003 480

100 % Description Mating connector Wedge lock Socket contact (16 and 18 AWG) Sauer-Danfoss mating connector kit

P003 187E

Quantity 1 1 2 1

Ordering number Deutsch DT06-2S Deutsch W2S Deutsch 0462-201-16141 K29657


T000 134E

14

11063344 Rev DB Mar 2011

H1 Axial Piston Pump, Size 045/053, Single Technical Information General Technical Specifications
Non Feedback Proportional Electric Control (NFPE) Options A8 (12 V) / B8 (24 V) (continued) Solenoid data
Voltage Maximum current Coil resistance @ 20 C [70 F] Coil resistance @ 80 C [176 F] PWM Range PWM Frequency (preferred)* Inductance IP Rating (IEC 60 529) + DIN 40 050, part 9 IP Rating (IEC 60 529) + DIN 40 050, part 9 with mating connector * PWM signal required for optimum control performance. 12V 1800 mA 3.66 4.52 70-200 Hz 100 Hz 33 mH IP 67 IP 69K
T000 135E

24V 920 mA 14.20 17.52

140 mH

Pump output flow direction vs. control signal


Shaft rotation CW Coil energized* C1 Port A in Port B out Servo port pressurized M5 * For coil location see installation drawings. CCW C2 out in M4 C1 out in M5 C2 in out M4
T000 140E

Control response H1 controls are available with optional control passage orifices to assist in matching the rate of swashplate response to the application requirements (e.g. in the event of electrical failure). Software ramp or rate limiting should be used to control vehicle response in normal operation. The time required for the pump output flow to change from zero to full flow (acceleration) or full flow to zero (deceleration) is a net function of spool porting, orifices, and charge pressure. A swashplate response table is available for each frame indicating available swashplate response times. Testing should be conducted to verify the proper software and orifice selection for the desired response. H1 pumps are limited in mechanical orificing combinations. Software is envisioned as the means to control the swashplate response in normal operating conditions. Mechanical servo orifices are to be used only for fail-safe return to neutral in the event of an electrical failure. Typical response times shown below at the following conditions: p Viscosity and temperature Charge pressure Speed Response times
Stroking direction Neutral to full flow Full flow to neutral 0.8 mm [0.03 in] Orifice 1.3 mm [0.05 in] Orifice 2.2 s 1.1 s 1.3 s 0.7 s No orifice 0.7 s 0.3 s
T301 004E

= = = =

250 bar 30 mm2/s (50 C) 20 bar 1800 min-1 (rpm)

[3626 psi] [141 SUS (122 F)] [290 psi]

11063344 Rev DB Mar 2011

15

H1 Axial Piston Pump, Size 045/053, Single Technical Information General Technical Specifications
Manual Over Ride (MOR) All controls are available with a Manual Over Ride (MOR) either standard or as an option for temporary actuation of the control to aid in diagnostics. Forward-Neutral-Reverse (FNR) and Non Feedback Proportional Electric (NFPE) controls are always supplied with MOR functionality. Unintended MOR operation will cause the pump to go into stroke. The vehicle or device must always be in a safe condition (i.e. vehicle lifted off the ground) when using the MOR function. The MOR plunger has a 4 mm diameter and must be manually depressed to be engaged. Depressing the plunger mechanically moves the control spool which allows the pump to go on stroke. The MOR should be engaged anticipating a full stroke response from the pump. Warning An o-ring seal is used to seal the MOR plunger where initial actuation of the function will require a force of 45 N to engage the plunger. Additional actuations typically require less force to engage the MOR plunger. Proportional control of the pump using the MOR should not be expected. Refer to control flowtable for the relationship of solenoid to direction of flow.

P003 204

MOR-Schematic diagram (EDC shown)


M14

C1

C2

F00B

F00A Feedback from Swash plate

P
P003 205E

16

11063344 Rev DB Mar 2011

H1 Axial Piston Pump, Size 045/053, Single Technical Information General Technical Specifications
Displacement Limiter H1 pumps are designed with optional mechanical displacement (stroke) limiters factory set to max. displacement. The maximum displacement of the pump can be set independently for forward and reverse using the two adjustment screws to mechanically limit the travel of the servo piston down to 50 % displacement. Adjustment procedures are found in the H1 pumps Service Manual. Adjustments under operating conditions may cause leakage. The adjustment screw can be completely removed from the threaded bore if backed out to far. Displacement limiter

P003 266

Displacement change (approximately)


Size 045 053 1 Turn of displacement limiter screw [0.31 in3] 5.1 cm3 3 6.0 cm [0.37 in3] Internal wrench size 4 mm External wrench size 13 mm Torque for external hex seal lock nut 23 Nm [204 lbfin]
T000 181E

For more information refer to H1 pumps Service Manual 520L958, section Displacement Limiter Adjustment.

11063344 Rev DB Mar 2011

17

H1 Axial Piston Pump, Size 045/053, Single Technical Information Dimensions


Input Shafts Option G4, ISO 3019-1, flange outer dia 22 mm-4 (SAE B, 13 teeth)

mm [in]

33 0.68

Spline data Number of teeth : 13 Pitch fraction : 16/32 Pressure angle : 30 Pitch : 20.6375 Type of t : llet root side Per : ansi b92.1b class 6e 74.3 MIN Paint free Mating coupling Must not protrude Beyond this point Mounting ange Flange 101-2 Per ISO 3019-1 (SAE B) 22.085 0.09 16. 5 0.15

8 0.8

18.5 0.12

P700 33 266

Specifications
Option Spline Min active spline length2 Torque rating1 Rated torque Maximum torque Nm [lbfin] Nm [lbfin] 180 [1600] 222 [1970]

mm [in] G4 13 teeth, 16/32 pitch 16.5 [0.65] 1) For definitions of maximum and rated torque values, refer to: Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication. 2) Minimum active spline length for the specified torque ratings.

T301 005E

Option G5, ISO 3019-1, flange outer dia 25 mm-4 (SAE B-B, 15 teeth)

38 0.68

Spline data Number of teeth : 15 Pitch fraction : 16/32 Pressure angle : 30 Pitch : 23.813 Type of t : llet root side Per : ansi b92.1b class 6e 74.3 Min Paint free Mating coupling Must not protrude Beyond this point Mounting ange Flange 101-2 Per ISO 3019-1 (SAE B) 25.23 0.09 22 0.15

21.98 0.12 8 0.8

P700 33 267

Specifications
Option Spline Min active spline length2 Torque rating1 Rated torque Maximum torque Nm [lbfin] Nm [lbfin] 277 [2450] 370 [3270]

mm [in] G5 15 teeth, 16/32 pitch 22.0 [0.866] 1) For definitions of maximum and rated torque values, refer to: Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication. 2) Minimum active spline length for the specified torque ratings.

T000 183E

18

11063344 Rev DB Mar 2011

H1 Axial Piston Pump, Size 045/053, Single Technical Information Dimensions


Input Shafts Option G1, ISO 3019-1, outer dia 32 mm-4 (SAE B, 14 teeth)

mm [in]

48 0.68

Spline data Number of teeth : 14 Pitch fraction : 12/24 Pressure angle : 30 Pitch : 29.633 Type of t : llet root side Per : ANSI B92.1b CLASS 6e 74.3 Min

25.72 0.12

Paint free Mating coupling Must not protrude Beyond this point Mounting ange Flange 101-2 (SAE B) Per ISO 3019-1

8 0.8

31.58 0.09

30.6 0.15

P700 33 265-45

Specifications
Option Spline Min active spline length2 Torque rating1 Rated torque Maximum torque Nm [lbfin] Nm [lbfin] 534 [4720] 592 [5240]

mm [in] G1 14 teeth, 12/24 pitch 30.6 [1.205] 1) For definitions of maximum and rated torque values, refer to: Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication. 2) Minimum active spline length for the specified torque ratings.

T000 182E

11063344 Rev DB Mar 2011

19

H1 Axial Piston Pump, Size 045/053, Single Technical Information Dimensions


Input Shafts (continued) Option F2, ISO 3019-1, Code 25-3, Diameter 25.4 taper 1:8, without key and no through-hole in the end of the shaft

mm [in]

63.14 1.01 36.17 0.76 .750-16UNF-2A THD

9.5 0.38 Gage Taper 1:8 per SAE J501 Nominal 25.4mm 8 0.8 Paint free Mounting ange Flange 101-2 Per ISO 3019-1 (SAE B) 22.225 Gage

P700 33 268

Specifications
Option Tapered shaft Torque rating1) Rated torque Maximum torque Nm [lfbin] Nm [lfbin] 405 [3580] 540 [4780]

F2 25.4 taper without key 2) For definitions of maximum torque values, refer to: Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication. 2) Mating part must maintain a minimum gap width of 1.0 mm with the shaft shoulder after installation of the part. Transmittable torque will be reduced if the minimum gap requirement is not met.
1)

74.3 Min

T000 190E

Tapered shaft customer acknowledgement The Sauer-Danfoss H1 tapered shaft has been designed using the industry standard ISO 3019-1, minus the through-hole in the end of the shaft. Sauer-Danfoss recommends a self-locking nut instead of a castle nut and pin. The nut and mating square-cut key are customer supplied. The specified torque rating of the tapered shaft documented above is based on the cross-sectional diameter of the shaft, through the keyway, and assumes the proper clamp and fit between shaft and coupling. Sauer-Danfoss guarantees the design and manufactured quality of the tapered shaft. The customer is responsible for the design and manufactured quality of the mating female coupling and key and applied torque on the nut. Sauer-Danfoss has made provisions for the key in accordance to the ISO specification with the understanding that the key is solely to assist in the installation of the mating coupling. CCaution Torque must be transmitted by the taper fit between the shaft and its mating coupling, not the key. Torque or loading inadvertently transmitted by the customer supplied key may lead to premature shaft failure.
20
11063344 Rev DB Mar 2011

H1 Axial Piston Pump, Size 045/053, Single Technical Information Dimensions


Auxiliary Mounting Pads Option H2, ISO 3019-1, flange 82-2 (SAE A, 9 teeth)
239.6 2.5

mm [in]

Auxiliary mounting pad For mating ange 82-2 Per ISO 3019-1 (SAE A)

Paint free 4x M10 x1.5-6H THD 15 min THD depth R0.8 max 88.621 +0.13 0 82.601 +0.076 0

O-ring seal required Ref 82.22 ID x 2.62 cross section

Spline data Number of teeth : 9 pitch fraction : 16/32 Pressure angle : 30 Pitch : 14.288 Type of t : llet root side Per : ANSI B92.1b CLASS 7e

2x 53.2 0.175 2x 106.4 0.35

1.956 0.076 8.1 0.25

Mating shaft shoulder must Not protrude beyond this point Mating shaft must not Protrude beyond this point P700 33 318-45

14.5 MIN Shaft clearance

57.2 MIN Shaft clearance

Specifications
Option Spline Torque rating1 maximum torque [lbfin] [1430]
T000 150E

Nm H2 9 teeth, 16/32 pitch 162 1) For definitions of maximum torque values, refer to: Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication.

C Caution Standard pad cover is installed only to retain coupling during shipping. Do not operate pump without an auxiliary pump or running cover installed.

11063344 Rev DB Mar 2011

21

H1 Axial Piston Pump, Size 045/053, Single Technical Information Dimensions


Auxiliary Mounting Pads (continued) Option H1, ISO 3019-1, flange 82-2 (SAE A, 11 teeth)

mm [in]
239.6 2.5

Auxiliary mounting pad For mating ange 82-2 Per ISO 3019-1 (SAE A)

Paint free 4x M10x1.5-6H THD 15 min THD depth 82.601 +0.076 0 88.621 +0.13 0

R0.8 max

O-ring seal required Ref 82.22 ID x 2.62 cross section

Spline data Number of teeth : 11 Pitch fraction : 16/32 Pressure angle : 30 Pitch : 17.4625 Type of t : llet root side Per : ANSI B92.1b CLASS 7e

1.956 0.076 2x 53.2 0.175 2x 106.4 0.35 8.1 0.25 14.5 min Shaft clearance

Mating shaft shoulder must Not protrude beyond this point Mating shaft must not Protrude beyond this point P700 33 319-45

57.2 min Shaft clearance

Specifications
Option Spline Torque rating1 maximum torque [lbfin] [2620]
T000 151E

Nm H1 11 teeth, 16/32 pitch 296 1) For definitions of maximum torque values, refer to: Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication.

C Caution Standard pad cover is installed only to retain coupling during shipping. Do not operate pump without an auxiliary pump or running cover installed.

22

11063344 Rev DB Mar 2011

H1 Axial Piston Pump, Size 045/053, Single Technical Information Dimensions


Auxiliary Mounting Pads (continued) Option H3, ISO 3019-1, flange 101-2 (SAE B, 13 teeth)
239.6 "A" 2.5 2.5

mm [in]

Auxiliary mounting pad For mating ange 101-2 Per ISO 3019-1 (SAE B) 4x M 12 x1.75-6H THD 19.75 min THD depth Note: bolt length greater than 19.75 mm could result in a leak or damage to the unit 107.823
+0.13 0

Paint free

R0.8 MAX 101.651 +0.076 0

Spline data Number of teeth : 13 Pitch fraction : 16/32 Pressure angle : 30 Pitch : 20.638 Type of t : llet root side Per : see ANSI table B92.1b CLASS 7e

O-ring seal required Ref 94.92 id x 2.62 cross section 2x 73 0.175 2x 146 0.35 1.956 0.076 11.4 0.25 "B" Min 14.5 Min Shaft clearance 57.2 "C" Min Min Shaft clearance Mating shaft shoulder must Not protrude beyond this point Mating shaft must not Protrude beyond this point P700 33 320-45

Specifications
Option Spline Torque rating1 maximum torque [lbfin] [3500]
T000 152E

Nm H3 13 teeth, 16/32 pitch 395 1) For definitions of maximum torque values, refer to: Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication.

C Caution Standard pad cover is installed only to retain coupling during shipping. Do not operate pump without an auxiliary pump or running cover installed.
11063344 Rev DB Mar 2011

23

H1 Axial Piston Pump, Size 045/053, Single Technical Information Dimensions


Auxiliary Mounting Pads (continued) Option H5, ISO 3019-1, flange 101-2 (SAE B-B, 15 teeth)

mm [in]
239.6 2.5

Auxiliary mounting pad For mating ange 101-2 Per ISO 3019-1 (SAE B)

Paint free 4x M12x1.75-6H THD 19.75 min THD depth Note: Bolt length greater than 19.75 mm could result in a leak or damage to the unit

R0.8 max 107.823 +0.13 0 101.651 +0.076 0

O-ring seal required Ref 94.92 id x 2.62 cross section 2x 73 0.175 2x 146 0.35 1.956 0.076 11.4 0.25 14.5 min Shaft clearance 57.2 min Shaft clearance

Spline data Number of teeth : 15 Pitch fraction : 16/32 Pressure angle : 30 Pitch : 23.813 Type of t : llet root side Per : ANSI B92.1b CLASS 7e

Mating shaft shoulder must Not protrude beyond this point Mating shaft must not Protrude beyond this point P700 33 321-45

Specifications
Option Spline Torque rating1 maximum torque [lbfin] [3580]
T000 212E

Nm H5 15 teeth, 16/32 pitch 405 1) For definitions of maximum torque values, refer to: Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication.

C Caution Standard pad cover is installed only to retain coupling during shipping. Do not operate pump without an auxiliary pump or running cover installed.
24
11063344 Rev DB Mar 2011

H1 Axial Piston Pump, Size 045/053, Single Technical Information Charge Pump
Charge Pump Charge pump sizing/selection In most applications a general guideline is that the charge pump displacement should be at least 10 % of the total displacement of all components in the system. Unusual application conditions may require a more detailed review of charge flow requirements. Please refer to BLN-9885, Selection of Drive line Components, for a detailed procedure. System features and conditions which may invalidate the 10 % guideline include (but are not limited to): Continuous operation at low input speeds (< 1500 min-1 (rpm)) High shock loading and/or long loop lines High flushing flow requirements Multiple Low Speed High Torque motors High input shaft speeds Contact your Sauer-Danfoss representative for application assistance if your application includes any of these conditions. Charge pump flow and power curves Charge pressure: 20 bar [290 psi] Viscosity and temperature: 11 mm2/s [63 SUS] Charge pump flow
14 12 40 9 30 US gal/min 6 3 1 0 20 l/min 10 0 4.0 50 5.0 3.5 3.0 2.5 2.0 Kw 1.5 1.0 0.5 0 0 500 1000 2500 2000 -1 Speed min (rpm) 1500 3000 3500 4000

80 C [180 F]

Charge pump power requirements

HP

m 2c

73 [0.

in

v /re

]
3.0 2.0 1.0 0

12

cm

3 [0.7

in /
3

rev

500

1000

2000 Speed min-1(rpm)

1500

2500

3000

3500

4000

P003 368E

P003 369E

11063344 Rev DB Mar 2011

25

H1 Axial Piston Pump, Size 045/053, Single Technical Information Installation Drawings
Port Description
Servo gauge port "M4" Port ISO 11926-1 - 7/16-20 29 max clearance dia for tting Control solenoid connector "C2" Deutsch DT04-2P To be paint free Case drain port "L4" Port ISO 11926-1 - 1 1/16-12

System port "B" Port ISO 11926-1 - 1 5/16-12

CCW

CW

System port "A" Port ISO 11926-1 - 1 5/16-12

Charge inlet port "S" Port ISO 11926-1 - 1 5/16-12

P700 33 051-1

System A gauge port "MA" Port ISO 11926-1 - 9/16-18

Port description
Port Description System port A, optional ports Sizes 1 5/16 -12 19.0 1 5/16 -12 19.0 7/8 -14 7/8 -14 1 1 /16 -12 1 1/16 -12 9/16 -18 9/16 -18 9/16 -18 9/16 -18 7/16 -20 7/16 -20 7/16 -20 1 5/16 -12
T301 007E

ISO 11 926-1 A ISO 6162 System port B, ISO 11 926-1 B optional ports ISO 6162 E Charge filtration port, from filter F Charge filtration port, to filter L1 Case drain port L2 Case drain port MA System A gauge port MB System B gauge port M3 Charge gauge port AM3 Alternate charge pressure port M4 Servo gauge port M5 Servo gauge port M14 Case gauge port S Charge inlet port

Please contact Sauer-Danfoss for specific installation drawings


26
11063344 Rev DB Mar 2011

H1 Axial Piston Pump, Size 045/053, Single Technical Information Installation Drawings
Port Description (continued)
System B gauge port "MB" Port ISO 11926-1 - 9/16-18

Charge ltration port "F" Port ISO 11926-1 - 7/8-14 To lter

Charge ltration port "E" Port ISO 11926-1 - 7/8-14 From lter

Case gage port "M14" Port ISO 11926-1 - 7/16-20 21 max clearance dia for tting (EDC, FNR, NFPE)

Alternate charge pressure port ("AM3") Port ISO 11926-1 - 9/16-18

Servo gauge port "M5" Port ISO 11926-1 - 7/16-20 29 max clearance dia for tting Charge gauge port "M3" Port ISO 11926-1 - 9/16-18

Control solenoid connector "C1" Deutsch DT04-2P To be paint free

Case drain "L2" Port ISO 11926-1 - 1 1/16-12 P700 33 051-2

Please contact Sauer-Danfoss for specific installation drawings


11063344 Rev DB Mar 2011

27

H1 Axial Piston Pump, Size 045/053, Single Technical Information Installation Drawings
Dimensions Twin port, ORB, remote filter
Y
238 2.5 186.3 1.2 177.3 1.2 2x 136.2 1.2 Servo gauge port "M4" Port ISO 11926-1 - 7/16-20 24.5 max clearance dia for tting 2x 120 1.2 Control solenoid connector "C2" Deutsch DT04-2P Paint free See view W for pin out 41.1 0.8 Mounting ange Flange 101-2 Per ISO 3019-1 (SAE B)

mm

System port "B" Port ISO 11926-1 - 1 5/16-12

19.8 2.1 9.7 0 -0.5

C
2x 147.3 1.2

Case drain port "L4" Port ISO 11926-1 - 1 1/16-12 1 0.5 R0.8 max

A
2x 110.5 1.2

74.4 0.8

C A B

74.38 min Paint free

2x 59 0.8

B
Charge inlet port "S" Port ISO 11926-1 - 1 5/16-12 Name plate Paint free System port "A" Port ISO 11926-1 - 1 5/16-12

X A-A
(2x) 89.5 0.8

B-B
89.5 0.8

C-C
91.2 0.8

L Shaft C

L Shaft C

L Shaft C

P700 33 051-1

W (2:1)
Control solenoid Connector C1 & C2 Pin Assignment 1 Supply Ground Pin Assignment

OR

1 2

Ground Supply T301 079

2 P301 320

Please contact Sauer-Danfoss for specific installation drawings


28
11063344 Rev DB Mar 2011

101.6 0 -0.05

45

H1 Axial Piston Pump, Size 045/053, Single Technical Information Installation Drawings
Dimensions (continued) Twin port, ORB, remote filter
Control solenoid connector "C1" Deutsch DT04-2P Paint free See view W for pin out

Z
206 2.5 2x 64.2 0.8 (1)

mm

Servo gauge port "M5" Port ISO 11926-1 - 7/16-20 24.5 max clearance dia for tting Charge gauge port "M3" Port ISO 11926-1 - 9/16-18

Case drain port "L2" Port ISO 11926-1 - 1 1/16-12

(29)

90 0.8

95.1 0.8 (128) 174.8 1.2

(129.7) Approximate center of gravity 81.5 0.8

D-D

Y
199.8 1.2

L Shaft C

E-E
Case gauge port "M14" Port ISO 11926-1 - 7/16-20 21 max clearance dia for tting E E

60 0.8

6 0.5

t "E" n por /8-14 7 ltratio e -1 6 192 Charg ISO 1 Port lter From

15

(199.8)

64 0.8

93.5 0.8

F-F
System B gauge port "MB" Port ISO 11926-1 - 9/16-18
15

(199.8)

58 0.8 Alternate charge pressure port ("AM3") port ISO 11926-1 - 9/16-18 200 1.2

t "F" n por /8-14 ltratio -7 e -1 6 rg Cha ISO 1192 Port er To lt

93.5 0.8

P700 33 051-2-3

Please contact Sauer-Danfoss for specific installation drawings


11063344 Rev DB Mar 2011

88.5 1.5

173.3 2.5

29

H1 Axial Piston Pump, Size 045/053, Single Technical Information Installation Drawings
Dimensions (continued)
X
189.3 1.2 System A gauge port "MA" Port ISO 11926-1 - 9/16-18

mm

40 0.8

2x 14.3 +0.25 -0.13 CCW CW

2x 73 0.25 P700 33 051-1-3

Please contact Sauer-Danfoss for specific installation drawings


30
11063344 Rev DB Mar 2011

H1 Axial Piston Pump, Size 045/053, Single Technical Information Installation Drawings
Dimensions (continued) Controls Electric Displacement Control (EDC), option A2 (12 V) / A3 (24 V)
Case gauge port "M14" Port ISO 1926-1 - 7/16-20 21 max clearance dia for tting Control solenoid connector "C1" Deutsch DT04-2P paint free Control solenoid connector "C2" Deutsch DT04-2P paint free L Shaft C
1

mm

2x 64.2 0.8

W (2:1)
Control solenoid Connector C1 & C2 Pin Assignment 1 Supply Ground Pin Assignment

206 2.5

OR

1 2

Ground Supply T301 079

58 0.8

2 P301 320

Mounting ange

173 2.5

147.3 1.2

120.1 1.2 Shaft C L Mounting ange P700 332 58-45

Electric Displacement Control (EDC) with manual override, Control manual override "C1" option A4 (12 V) / A5 (24 V) Depressing the plunger mechanically
moves the control spool. Actuation allows full stroke pump response as per coil and rotation dependent control logic

2x 64.20.8

Case gauge port "M14" Port ISO 1926-1 - 7/16-20 21 max clearance dia for tting Control solenoid connector "C1" Deutsch DT04-2P paint free Control solenoid connector "C2" Deutsch DT04-2P paint free L Shaft C

W (2:1)
Control solenoid Connector C1 & C2 Pin Assignment 1 Supply Ground Pin Assignment

206 2.5

OR

1 2

Ground Supply T301 079

58

P301 320 Mounting ange Control manual override "C2" Depressing the plunger mechanically moves the control spool. Actuation allows full stroke pump response as per coil and rotation dependent control logic Z

173 2.5

147.3 1.2

120.1 1.2 L Shaft C Mounting ange P700 33 399-45

Please contact Sauer-Danfoss for specific installation drawings


11063344 Rev DB Mar 2011

31

H1 Axial Piston Pump, Size 045/053, Single Technical Information Installation Drawings
Dimensions (continued) Controls Forward-Neutral-Reverse (FNR) with manual override, Control manual override "C1" option A9 (12 V) B1 (24 V) Depressing the plunger mechanically
moves the control spool. Actuation allows full stroke pump response as per coil and rotation dependent control logic

mm

2x 64.2 0.8

Case gauge port "M14" Port ISO 1926-1 - 7/16-20 21 max clearance dia for tting Control solenoid connector "C1" Deutsch DT04-2P paint free Control solenoid connector "C2" Deutsch DT04-2P paint free L Shaft C

W (2:1)
Control solenoid Connector C1 & C2 Pin Assignment 1 Supply Ground Pin Assignment

206 2.5

OR

1 2

Ground Supply T301 079

58 0.8

2 P301 320

Control manual overrid "C2" Depressing the plunger mechanically moves the control spool. Actuation allows full stroke pump response as per coil and rotation dependent control logic Z

Mounting ange

173 2.5

147.3 1.2

120.1 1.2 L Shaft C


Mounting ange

Non Feedback Proportional Electric Control (NFPE) with manual override, Control manual override "C1" option A8 (12 V) B8 (24V) Depressing the plunger mechanically
moves the control spool. Actuation allows full stroke pump response as per coil and rotation dependent control logic

P700 33 401-45

2x 64.2 0.8

Case gauge port "M14" Port ISO 1926-1 - 7/16-20 21 max clearance dia for tting Control solenoid connector "C1" Deutsch DT04-2P paint free Control solenoid connector "C1" Deutsch DT04-2P paint free Shaft C L

206 2.5

W (2:1)
Control solenoid Connector C1 & C2 Pin Assignment 1 Supply Ground Pin Assignment

58

OR

1 2

Ground Supply T301 079

2 P301 320

Mounting ange Control manual override "C2" Depressing the plunger mechanically moves the control spool. Actuation allows full stroke pump response as per coil and rotation dependent control logic Z

173 2.5

147.3 1.2

120.1 1.2 Shaft C L Mounting ange P700 33 400 -45

Please contact Sauer-Danfoss for specific installation drawings


32
11063344 Rev DB Mar 2011

H1 Axial Piston Pump, Size 045/053, Single Technical Information Installation Drawings
Dimensions (continued) Displacement limiters Displacement limiter, option B and D
2x 106.3 0.8 2x (116.1)

mm

2x 74.4 0.8

2x displacement limiter screw Wrench size 4 internal hex 2x displacement limiter seal nut Wrench size 13 external hex Torque to 23.0 nm

P700 33 194

Please contact Sauer-Danfoss for specific installation drawings


11063344 Rev DB Mar 2011

33

H1 Axial Piston Pump, Size 045/053, Single Technical Information Installation Drawings
Installation Drawings (continued) Endcap Twin port, code 62 metric 4 bold FLG, option D6, D8, F2, and F3
4x 25.4 0.25 186.32 1.2

mm

System port "B" 19-450 bar Split ange boss Per ISO 6162 M10x1.5 18 full thread depth

59 0.8

2x 11.9 0.25

System port "A" 19-450 bar Split ange boss Per ISO 6162 M10x1.5 18 full thread depth

90 0.8 System ports "A" &"B"

59 0.8

P700 33 203

Please contact Sauer-Danfoss for specific installation drawings


34
11063344 Rev DB Mar 2011

H1 Axial Piston Pump, Size 045/053, Single Technical Information Installation Drawings
Installation Drawings (continued) Filtration Suction filtration, option L

mm

A-A
89.5 0.8

177.3 1.2
L Shaft C

Charge inlet port "S" Port ISO 1926-1 - 1 5/16-12

P700 33 466

Please contact Sauer-Danfoss for specific installation drawings


11063344 Rev DB Mar 2011

35

H1 Axial Piston Pump, Size 045/053, Single Technical Information Installation Drawings
Installation Drawings (continued) Filtration Remote full flow charge pressure filtration, option P for end cap option F

mm

199.8 1.2

15

(199.8)

6 0.5

t "E" n por ltratio - 7/8-14 e -1 Charg O 11926 IS Port lter From

60 0.8

B
93.5 0.8

B
15

(199.8)

"F" port -14 ation /8 e ltr 926-1 - 7 rg a h 1 C ISO 1 Port er To lt

93.5 0.8 89.5 0.8

177.3 1.2

Charge inlet port "S" Port ISO 11926-1 - 1 5/16-12

L Shaft C

P700 33 360

Please contact Sauer-Danfoss for specific installation drawings


36
11063344 Rev DB Mar 2011

H1 Axial Piston Pump, Size 045/053, Single Technical Information Installation Drawings
Installation Drawings (continued) Filtration External full flow charge pressure filtration, option E
199.8 1.2

mm

A-A
15
(199.8)

t "E" n por /8-14 ltratio -7 e -1 6 rg 2 Cha ISO 119 Port lter from

60 0.8

A 6 0.5

93.5 0.8

P700 45 735

Please contact Sauer-Danfoss for specific installation drawings


11063344 Rev DB Mar 2011

37

H1 Axial Piston Pump, Size 045/053, Single Technical Information Installation Drawings
Installation Drawings (continued) Speed and Temperature Sensor Speed and Temperature Sensor, option H for mounting flange option K
19.8 2.1 Mounting ange Flange 101-2 Per ISO 3019-1 (SAE B) 9.7 0 -0.5 1 0.5 R0.8 max

mm

45 5

2x 14.3 +0.25 -0.13 101.6 0 -0.05

23 0.5

Paint free 2x 73 0.25 107.6 0.8 125.2 2.5 P700 33 206

Speed sensor connector Deutsch DTM04-6P Paint free

106 0.8

Z (2:1)
Speed sensor Connector PIN 1 2 3 4 5 6 ASSIGNMENT Output signal 2 Direction Output signal 1 Supply Ground Temperature 1 3

P301 310

Please contact Sauer-Danfoss for specific installation drawings


38
11063344 Rev DB Mar 2011

H1 Axial Piston Pump, Size 045/053, Single Technical Information Notes


Notes

11063344 Rev DB Mar 2011

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Products we o er: Bent Axis Motors Closed Circuit Axial Piston Pumps and Motors Displays Electrohydraulic Power Steering Electrohydraulics Hydraulic Power Steering Integrated Systems Joysticks and Control Handles Microcontrollers and Software Open Circuit Axial Piston Pumps Orbital Motors PLUS+1 GUIDE Proportional Valves Sensors Steering Transit Mixer Drives

Sauer-Danfoss is a global manufacturer and supplier of highquality hydraulic and electronic components. We specialize in providing state-of-the-art technology and solutions that excel in the harsh operating conditions of the mobile o -highway market. Building on our extensive applications expertise, we work closely with our customers to ensure exceptional performance for a broad range of o -highway vehicles. We help OEMs around the world speed up system development, reduce costs and bring vehicles to market faster. Sauer-Danfoss Your Strongest Partner in Mobile Hydraulics.

Go to www.sauer-danfoss.com for further product information.

Wherever o -highway vehicles are at work, so is Sauer-Danfoss. We o er expert worldwide support for our customers, ensuring the best possible solutions for outstanding performance. And with an extensive network of Global Service Partners, we also provide comprehensive global service for all of our components.

Please contact the Sauer-Danfoss representative nearest you.


Local address:

Members of the Sauer-Danfoss Group: Comatrol www.comatrol.com Schwarzmller-Inverter www.schwarzmueller-inverter.com Turolla www.turollaocg.com Hydro-Gear www.hydro-gear.com Sauer-Danfoss-Daikin www.sauer-danfoss-daikin.com

Sauer-Danfoss (US) Company 2800 East 13th Street Ames, IA 50010, USA Phone: +1 515 239 6000 Fax: +1 515 239 6618 Sauer-Danfoss GmbH & Co. OHG Postfach 2460, D-24531 Neumnster Krokamp 35, D-24539 Neumnster, Germany Phone: +49 4321 871 0 Fax: +49 4321 871 122

Sauer-Danfoss ApS DK-6430 Nordborg, Denmark Phone: +45 7488 4444 Fax: +45 7488 4400

Sauer-Danfoss-Daikin LTD. Shin-Osaka TERASAKI 3rd Bldg. 6F 1-5-28 Nishimiyahara, Yodogawa-ku Osaka 532-0004, Japan Phone: +81 6 6395 6066 Fax: +81 6 6395 8585

11063344 Rev DB Mar 2011

www.sauer-danfoss.com

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