45-53.8 11063344 PDF
45-53.8 11063344 PDF
45-53.8 11063344 PDF
2011 Sauer-Danfoss. All rights reserved. Sauer-Danfoss accepts no responsibility for possible errors in catalogs, brochures and other printed material. Sauer -Danfoss reserves the right to alter its products without prior notice. This also applies to products already ordered provided that such alterations can be made without affecting agreed specifications. All trademarks in this material are properties of their respective owners. Sauer-Danfoss, the Sauer-Danfoss logotype, the Sauer-Danfoss S-icon, PLUS+1, What really matters is inside and Know-How in Motion are trademarks of the Sauer-Danfoss Group. Front cover illustrations: F301 557, P003 515
Technical Specifications................................................................................................................................ 4 Shaft Loads........................................................................................................................................................ 6 Mounting Flange Loads................................................................................................................................ 7 Model Code ...................................................................................................................................................... 8 Electrical Displacement Control (EDC) Options A2 (12 V)/A3 (24 V)...........................................10 Forward-Neutral-Reverse (FNR) Electric Control Options A9 (12 V)/B1 (24 V)........................12 Non Feedback Proportional Electric Control (NFPE) Options A8 (12 V)....................................14 Manual Over Ride (MOR)............................................................................................................................16 Displacement Limiter...................................................................................................................................17 Input Shafts.....................................................................................................................................................18 Option G4, ISO 3019-1, flange outer dia 22 mm-4 (SAE B, 13 teeth).....................................18 Option G5, ISO 3019-1, flange outer dia 25 mm-4 (SAE B-B, 15 teeth).................................18 Option G1, ISO 3019-1, outer dia 32 mm-4 (SAE B, 14 teeth)...................................................19 Option F2, ISO 3019-1, Code 25-3, Diameter 25.4 taper 1:8, without key and no through-hole in the end of the shaft. ..............................................................................................20 Auxiliary Mounting Pads. ............................................................................................................................21 Option H2, ISO 3019-1, flange 82-2 (SAE A, 9 teeth)...................................................................21 Option H1, ISO 3019-1, flange 82-2 (SAE A, 11 teeth) ...............................................................22 Option H3, ISO 3019-1, flange 101-2 (SAE B, 13 teeth)...............................................................23 Option H5, ISO 3019-1, flange 101-2 (SAE B-B, 15 teeth)..........................................................24 Charge Pump..................................................................................................................................................25 Port Description.............................................................................................................................................26 Dimensions......................................................................................................................................................28 Twin port, ORB, remote filter..........................................................................................................28 Twin port, ORB, remote filter..........................................................................................................29 Controls.......................................................................................................................................................31 Electric Displacement Control (EDC), option A2 (12 V) / A3 (24 V).................................31 Electric Displacement Control (EDC) with manual override, option A4 (12 V) / A5 (24 V)........ 31 Forward-Neutral-Reverse (FNR) with manual override, option A9 (12 V)........................................ 32 Non Feedback Proportional Electric Control (NFPE) with manual override, option A8 (12 V)......... 32 Displacement limiters............................................................................................................................33 Displacement limiter, option B and D .......................................................................................33 Endcap.........................................................................................................................................................34 Twin port, ORB, suction FLTR, HPRV only, option F1 ............................................................34 Twin port, code 62 metric 4 bold FLG, remote FLTR, HPRV only, option F2 . ...............35 Twin port, code 62 metric 4 bold FLG, suction FLTR, HPRV only, option F3 ................36 Twin port, ORB, remote FLTR, option E5 ...................................................................................37 Twin port, ORB, suction FLTR, option E6 ...................................................................................38 Twin port, code 62 metric 4 bold FLG, remote FLTR, option D8 ......................................39 Twin port, code 62 metric 4 bold FLG, suction FLTR, option D6 ......................................40
Dimensions
H1 Axial Piston Pump, Size 045/053, Single Technical Information Technical Specifications
Technical Specifications For definitions of the following specifications, see Basic Information 11062168, Operating parameters. General specifications
Design Direction of rotation Pipe connections Axial piston pump of cradle swashplate design with variable displacement Clockwise, counterclockwise Main pressure ports: ISO split flange boss Remaining ports: SAE straight thread O-ring boss Pump installation position is discretionary, however the recommended control position is on the top or at the side, with the top position preferred. If the pump is installed with the control at the bottom, flushing flow must be provided through port M14 located on the EDC, FNR and NFPE control. Vertical input shaft installation is acceptable. If input shaft is at the top 1 bar case pressure must be maintained during operation. The housing must always be filled with hydraulic fluid. Recommended mounting for a multiple pump stack is to arrange the highest power flow towards the input source. Consult Sauer-Danfoss for nonconformance to these guidelines. Will be inlet pressure with internal charge pump. For reference see operating parameter on next page. Will be case pressure with external charge supply. Please verify mating pump shaft seal capability.
T000 126E
Technical data
Feature Unit Size 045 Size 053 [in3] 45.0 [2.75] 53.8 [3.28] Displacement cm3 Flow at rated (continuous) speed l/min [US gal/min] 153 [40] 183 [48] Torque at maximum displacement [lbfin/ Nm/bar 0.72 [437.7] 0.86 [522.03] (theoretical) 1000psi] Mass moment of inertia of rotating [slugft2] 0.00465 [0.00343] 0.00458 [0.00338] kgm2 components Mass [weight] dry (without charge pump or auxiliary mounting kg [lb] 41.0 [90.0] flange) Oil volume liter [US gal] 1.3 [0.34] ISO 3019-1 flange 101-2 (SAE B) Mounting flange Special bolt diameter. See installation drawings. ISO 3019-1, outer dia 22 mm - 4 (SAE B, 13 teeth) Input shaft outer diameter, ISO 3019-1, outer dia 25 mm - 4 (SAE B-B, 15 teeth) splines and tapered shafts ISO 3019-1, outer dia 32 mm - 4 (SAE-B, 14 teeth) Conical keyed shaft end similar to ISO 3019-1 code 25-3, taper 1:8 ISO 3019-1, flange 82 - 2, outer dia 16 mm - 4 (SAE A, 9 teeth) Auxiliary mounting flange with metric ISO 3019-1, flange 82 - 2, outer dia 19 mm - 4 (SAE A, 11 teeth) fasteners, shaft outer diameter and ISO 3019-1, flange 101 - 2, outer dia 22 mm - 4 (SAE B, 13 teeth) splines ISO 3019-1, flange 101 - 2, outer dia 25 mm - 4 (SAE B-B, 15 teeth) Suction ports ISO 11926-1 1 5/16 -12 (SAE O-ring boss) 19.0 - 450 bar split flange boss per ISO 6162, M10x1.5 Main port configuration ISO 11926-1 1 5/16 -12 (SAE O-ring boss) Case drain ports L1, L2 ISO 11926-1 1 1/16 -12 (SAE O-ring boss) Other ports SAE O-ring boss. See installation drawings at the back of this manual. Customer interface threads Metric fasteners
T301 001E
H1 Axial Piston Pump, Size 045/053, Single Technical Information Technical Specifications
Technical Specifications (continued) Operating parameters
Feature Minimum for internal charge supply Minimum for external charge supply Minimum for full performance Rated Maximum Maximum working pressure Maximum pressure Maximum low loop Minimum low loop pressure Minimum Maximum Minimum (at corner power for EDC and FNR) Minimum (at corner power for NFPE) Maximum Rated Minimum (cold start) Maximum Rated Maximum Maximum Unit Size 045 500 500 min-1 (rpm) 1175 3400 3500 bar [psi] 400 450 [5800] [6525] 45 10 16 35 21.5 bar [psi] 24 40 0.7 0.2 4.0 3.0 5.0 0.4 350 400 [650] [150] [232] [508] [312] [348] [580] [9] [24] [58] [44] [73] [5.8]
T000 171E
For definitions of the following specifications, see Basic Information 11062168, Operating parameters.
Size 053
Input speed
1250
System pressure
[5075] [5800]
Charge pressure
bar
[psi]
Control pressure
Charge pump inlet pressure Case pressure Lip seal external pressure
Fluid specifications
Feature Viscosity Intermittent 1) Minimum Recommended range Maximum Minimum (cold start) 3) Recommended range Rated Maximum intermittent 1) Cleanliness per ISO 4406 Eciency (charge pressure filtration) Eciency (suction and return line filtration) mm2/s Unit [SUS] 5 7 12-80 1600 -40 60-85 104 115 [42] [49] [66-370] [7500] [-40] [140-185] [220] [240] 22/18/13 15-20 = 75 (10 10) 35-45 = 75 (10 2) 100 125
Temperature range 2)
[F]
-ratio
Recommended inlet screen mesh size m 1) Intermittent = Short term t < 1min per incident and not exceeding 2 % of duty cycle based load-life 2) At the hottest point, normally case drain port 3) Cold start = Short term t < 3min, p 50 bar [725 psi], n 1000 min-1(rpm)
T000 129E
H1 Axial Piston Pump, Size 045/053, Single Technical Information General Technical Specifications
Shaft Loads External radial shaft loads H1 pumps are designed with bearings that can accept some external radial loads. The external radial shaft load limits are a function of the load position and orientation, and the operating conditions of the unit. External radial shaft loads impact lifetime. For lifetime calculations please contact Sauer-Danfoss representative. The maximum allowable radial load (Re) is based on the maximum external moment (Me) and the distance (L) from the mounting flange to the load. It may be determined using the following table and formula. Re = Me / L Radial load position
0 Re
Re 270 Re 90 Re
Me
180 Re
P301 168
Thrust loads should be avoided. Contact factory in the event thrust loads are anticipated.
H1 Axial Piston Pump, Size 045/053, Single Technical Information General Technical Specifications
Shaft Loads (continued) Maximum external shaft load based on shaft deflection
Unit External radial moment Me Nm [lbfin] Size 045/053 TDB [TBD]
T000 174E
All external shaft loads affect bearing life. In applications with external shaft loads, minimize the impact by positioning the load at 0 or 180 as shown in the figure.
Sauer-Danfoss recommends clamp-type couplings for applications with radial shaft loads. Contact your Sauer-Danfoss representative for an evaluation of unit bearing life if you have continuously applied external loads exceeding 25 % of the maximum allowable radial load (Re) or the pump swashplate is positioned on one side of center all or most of the time. Mounting Flange Loads H1 single pump front flange load The moments shown below apply for control orientation top or side (see table and figures).j Mounting flange load
Size 045/053 Control orientation Unit Rated moment MR Shock load moment MS Nm [lbfin] Control on top 2020 4110 [17 880] [36 380] Control on side 1300 2930 [11 510] [25 935]
T000 175E
Control on top
Control on side
P301 214
For calculation details refer to H1 Pump Basic Information Manual 11062168, section Mounting Flange Loads.
MR
MS
P301 213
H1 Axial Piston Pump, Size 045/053, Single Technical Information General Technical Specifications
Model Code
H1 P A B A D F E G H J K M N S T V W X Y
Displacement
045 053 45 cm [2.75 in] 53.8 cm [3.28 in] Left hand (counter clockwise) Right hand (clockwise) Revision code Electric Displacement Control (EDC) 12V, Deutsch connector Electric Displacement Control (EDC) 24V, Deutsch connector Electric Displacement Control (EDC) 12V, Deutsch connector, Manual override Electric Displacement Control (EDC) 24V, Deutsch connector, Manual override Forward-Neutral-Reverse (FNR) 12V, Deutsch connector, Manual override Forward-Neutral-Reverse (FNR) 24V, Deutsch connector, Manual override Non Feedback Proportional Electric (NFPE) 12V, Deutsch connector, Manual override (align with option E: Displacement Limiters & option W: Special Hardware) Non Feedback Proportional Electric (NFPE) 24V, Deutsch connector, Manual override (align with option E: Displacement Limiters & option W: Special Hardware) Orifices, 0.8 mm in servo supply 1 and 2, recommended for propel applications Orifices, 1.3 mm in servo supply 1 and 2 (Standard), recommended for propel applications No orifice, recommended for non-propel applications None No limiters, with nested springs (required for NFPE) Adjustable externally (align with option Y: Settings for adjustment, if applicable) Adjustable externally with nested springs, required for NFPE (align with option Y: Settings for adjustment, if applicable) Twin port High pressure ports Match with below options (M+N) ISO 11 926 O-ring ports Without pressure limiter (HPRV only) ISO 6162 split flange ports Without pressure limiter (HPRV only)
Rotation
L R
B D
Product Version
A A2 A3 A4 A5 A9 B1 A8 C2
Control
Orifices
C1 C2 C3
Displacement limiters
N C B D
Endcap options
Remote and Remote and Remote and Remote and Match external external external external Suction Suction Suction Suction with below charge supply charge supply charge supply charge supply filtration filtration filtration filtration options (T) for full charge for full charge for full charge for full charge flow filtration flow filtration flow filtration flow filtration D6 X D8 X E5 X E6 X E9 X F1 X F2 X F3 X
H1 Axial Piston Pump, Size 045/053, Single Technical Information General Technical Specifications
Model Code (continued)
A B H1 P D F E G H F J K M N S T V W X Y
NNN NNN
H J
Mounting
F G4 G5 G1 F2 ISO 3019-1, flange 101-2 (SAE B) ISO 3019-1, outer dia 22 mm - 4 (SAE B, 13 teeth splined shaft 16/32 pitch) ISO 3019-1, outer dia 25 mm - 4 (SAE B-B, 15 teeth splined shaft 16/32 pitch) ISO 3019-1, outer dia 32 mm - 4 (SAE B, 14 teeth splined shaft 12/24 pitch) Conical keyed shaft end similar to ISO 3019-1 code 25-3, taper 1:8 (key not supplied with pump) None ISO 3019-1, flange 82 - 2, outer dia 16 mm - 4 (SAE A, 9 teeth 16/32 coupling) ISO 3019-1, flange 82 - 2, outer dia 19 mm - 4 (SAE A, 11 teeth 16/32 coupling) ISO 3019-1, flange 101 - 2, outer dia 22 mm - 4 (SAE B, 13 teeth 16/32 coupling) ISO 3019-1, flange 101 - 2, outer dia 25 mm - 4 (SAE B-B, 15 teeth 16/32 coupling)
Input shaft
Shipping cover
M N
S T
Charge pump
B N L P E 12 cm/rev [0.73 in/rev] No charge pump, external charge supply, (align with Option T: Filtration Options, option E) Suction filtration (see basic drawings) Remote full charge flow filtration (see endcap drawings) External charge flow filtation (see endcap drawings), (align with option S: Charge pump, option N) 20 bar [290 psi] 24 bar [348 psi] None NFPE valve plate (align with option D: Control Selection and option E: Displacement Limiters) Black paint and Sauer-Danfoss nametag None
V W X Y
Charge pressure relief setting (contact factory for pressure not shown)
20 24 PN M1 NNN NNN
H1 Axial Piston Pump, Size 045/053, Single Technical Information General Technical Specifications
Electrical Displacement Control (EDC) Options A2 (12 V)/A3 (24 V) EDC Principle The Electrical Displacement Control (EDC) consists of a pair of proportional solenoids on each side of a threeposition, four-way porting spool. The proportional solenoid applies a force input to the spool, which ports hydraulic pressure to either side of a double acting servo piston. Differential pressure across the servo piston rotates the swashplate, changing the pumps displacement from full displacement in one direction to full displacement in the opposite direction. Under some circumstances, such as contamination, the control spool could stick and cause the pump to stay at some displacement. A serviceable 125 m screen is located in the supply line immediately before the control porting spool. Pump displacement vs. control current
100 %
Displacement
P003 191
EDC-Schematic diagram
M14 C1 C2
F00B
P003 478E
-b
-a
"0"
Connector
100 %
P003 479E
2 P003 480
Description Mating connector Wedge lock Socket contact (16 and 18 AWG) Sauer-Danfoss mating connector kit
Quantity 1 1 2 1
10
H1 Axial Piston Pump, Size 045/053, Single Technical Information General Technical Specifications
Electrical Displacement Control (EDC) Options A2 (12 V)/A3 (24 V) (continued) Solenoid data
Voltage Maximum current Coil resistance @ 20 C [70 F] Coil resistance @ 80 C [176 F] PWM Range PWM Frequency (preferred)* Inductance IP Rating (IEC 60 529) + DIN 40 050, part 9 IP Rating (IEC 60 529) + DIN 40 050, part 9 with mating connector * PWM signal required for optimum control performance. 12V 1800 mA 3.66 4.52 70-200 Hz 100 Hz 33 mH IP 67 IP 69K
T000 135E
140 mH
Flow table
Shaft rotation CW Coil energized* C2 Port A in Port B out Servo port pressurized M5 * For coil location see installation drawings. CCW C1 out in M4 C2 out in M5 C1 in out M4
T000 136E
Control response H1 controls are available with optional control passage orifices to assist in matching the rate of swashplate response to the application requirements (e.g. in the event of electrical failure). Software ramp or rate limiting should be used to control vehicle response in normal operation. The time required for the pump output flow to change from zero to full flow (acceleration) or full flow to zero (deceleration) is a net function of spool porting, orifices, and charge pressure. A swashplate response table is available for each frame indicating available swashplate response times. Testing should be conducted to verify the proper software and orifice selection for the desired response. H1 pumps are limited in mechanical orificing combinations. Software is envisioned as the means to control the swashplate response in normal operating conditions. Mechanical servo orifices are to be used only for fail-safe return to neutral in the event of an electrical failure. Typical response times shown below at the following conditions: p Viscosity and temperature Charge pressure Speed Response times
Stroking direction Neutral to full flow Full flow to neutral 0.8 mm [0.03 in] Orifice 1.3 mm [0.05 in] Orifice 1.7 s 0.9 s 1.1 s 0.6 s No orifice 0.5 s 0.3 s
T000 177E
= = = =
11
H1 Axial Piston Pump, Size 045/053, Single Technical Information General Technical Specifications
Forward-Neutral-Reverse (FNR) Electric Control Options A9 (12 V)/B1 (24 V) The 3-Position (F-N-R) control uses an electric input signal to switch the pump to a full stroke position. Under some circumstances, such as contamination, the control spool could stick and cause the pump to stay at some displacement. A serviceable 125 m screen is located in the supply line immediately before the control porting spool.
P003 193
100 %
Displacement
F00B
F00A
P
P003 189
Voltage VDC
Control current
Voltage 12 V 24 V Min. current to stroke pump mA 750 380 Pin connections any order
T000 138E
100 %
P003 190E
Solenoid connector
2 P003 480
Description Mating connector Wedge lock Socket contact (16 and 18 AWG) Sauer-Danfoss mating connector kit
Quantity 1 1 2 1
12
H1 Axial Piston Pump, Size 045/053, Single Technical Information General Technical Specifications
Forward-Neutral-Reverse (FNR) Electric Control Options A9 (12 V)/B1 (24 V) (continued) Solenoid data
Voltage Minimum supply voltage Maximum supply voltage (continuous) Maximum current Nominal coil resistance @ 20 C [70 F] PWM Range PWM Frequency (preferred)* IP Rating (IEC 60 529) + DIN 40 050, part 9 IP Rating (IEC 60 529) + DIN 40 050, part 9 with mating connector * PWM signal required for optimum control performance. 12 V 9.5 Vdc 14.6 Vdc 1050 mA 8.4 70-200 Hz 100 Hz IP 67 IP 69K
T000 139E
Control response H1 controls are available with optional control passage orifices to assist in matching the rate of swashplate response to the application requirements (e.g. in the event of electrical failure). Software ramp or rate limiting should be used to control vehicle response in normal operation. The time required for the pump output flow to change from zero to full flow (acceleration) or full flow to zero (deceleration) is a net function of spool porting, orifices, and charge pressure. A swashplate response table is available for each frame indicating available swashplate response times. Testing should be conducted to verify the proper software and orifice selection for the desired response. H1 pumps are limited in mechanical orificing combinations. Software is envisioned as the means to control the swashplate response in normal operating conditions. Mechanical servo orifices are to be used only for fail-safe return to neutral in the event of an electrical failure. Typical response times shown below at the following conditions: p Viscosity and temperature Charge pressure Speed Response times
Stroking direction Neutral to full flow Full flow to neutral 0.8 mm [0.03 in] Orifice 1.3 mm [0.05 in] Orifice 1.8 s 0.9 s 1.6 s 0.8 s No orifice 0.5 s 0.4 s
T000 179E
= = = =
13
H1 Axial Piston Pump, Size 045/053, Single Technical Information General Technical Specifications
Non Feedback Proportional Electric Control (NFPE) Options A8 (12 V) / B8 (24 V) The Non Feedback Proportional Electric (NFPE) control is an electrical automotive control in which an electrical input signal activates one of two proportional solenoids that port charge pressure to either side of the pump servo cylinder. The NFPE control has no mechanical feedback mechanism. The pump displacement is proportional to the solenoid signal current, but it also depends upon pump input speed and system pressure. This characteristic also provides a power limiting function by reducing the pump swashplate angle as system pressure increases. A typical response characteristic is shown in the accompanying graph. Under some circumstances, such as contamination, the control spool could stick and cause the pump to stay at some displacement. A serviceable 125 m screen is located in the supply line immediately before the control porting spool. Pump displacement vs. input signal
100 %
P003 192
NFPE Schematic
M14 C1 C2
F00B
F00A
P
P003 188
NFPE control
bar bar 300
p =
a
r
Displacement
* Factory test current, for vehicle movement or application actuation expect higher or lower value.
0 ba
T301 002E
= 30
Connector
=0
bar
2 P003 480
100 % Description Mating connector Wedge lock Socket contact (16 and 18 AWG) Sauer-Danfoss mating connector kit
P003 187E
Quantity 1 1 2 1
14
H1 Axial Piston Pump, Size 045/053, Single Technical Information General Technical Specifications
Non Feedback Proportional Electric Control (NFPE) Options A8 (12 V) / B8 (24 V) (continued) Solenoid data
Voltage Maximum current Coil resistance @ 20 C [70 F] Coil resistance @ 80 C [176 F] PWM Range PWM Frequency (preferred)* Inductance IP Rating (IEC 60 529) + DIN 40 050, part 9 IP Rating (IEC 60 529) + DIN 40 050, part 9 with mating connector * PWM signal required for optimum control performance. 12V 1800 mA 3.66 4.52 70-200 Hz 100 Hz 33 mH IP 67 IP 69K
T000 135E
140 mH
Control response H1 controls are available with optional control passage orifices to assist in matching the rate of swashplate response to the application requirements (e.g. in the event of electrical failure). Software ramp or rate limiting should be used to control vehicle response in normal operation. The time required for the pump output flow to change from zero to full flow (acceleration) or full flow to zero (deceleration) is a net function of spool porting, orifices, and charge pressure. A swashplate response table is available for each frame indicating available swashplate response times. Testing should be conducted to verify the proper software and orifice selection for the desired response. H1 pumps are limited in mechanical orificing combinations. Software is envisioned as the means to control the swashplate response in normal operating conditions. Mechanical servo orifices are to be used only for fail-safe return to neutral in the event of an electrical failure. Typical response times shown below at the following conditions: p Viscosity and temperature Charge pressure Speed Response times
Stroking direction Neutral to full flow Full flow to neutral 0.8 mm [0.03 in] Orifice 1.3 mm [0.05 in] Orifice 2.2 s 1.1 s 1.3 s 0.7 s No orifice 0.7 s 0.3 s
T301 004E
= = = =
15
H1 Axial Piston Pump, Size 045/053, Single Technical Information General Technical Specifications
Manual Over Ride (MOR) All controls are available with a Manual Over Ride (MOR) either standard or as an option for temporary actuation of the control to aid in diagnostics. Forward-Neutral-Reverse (FNR) and Non Feedback Proportional Electric (NFPE) controls are always supplied with MOR functionality. Unintended MOR operation will cause the pump to go into stroke. The vehicle or device must always be in a safe condition (i.e. vehicle lifted off the ground) when using the MOR function. The MOR plunger has a 4 mm diameter and must be manually depressed to be engaged. Depressing the plunger mechanically moves the control spool which allows the pump to go on stroke. The MOR should be engaged anticipating a full stroke response from the pump. Warning An o-ring seal is used to seal the MOR plunger where initial actuation of the function will require a force of 45 N to engage the plunger. Additional actuations typically require less force to engage the MOR plunger. Proportional control of the pump using the MOR should not be expected. Refer to control flowtable for the relationship of solenoid to direction of flow.
P003 204
C1
C2
F00B
P
P003 205E
16
H1 Axial Piston Pump, Size 045/053, Single Technical Information General Technical Specifications
Displacement Limiter H1 pumps are designed with optional mechanical displacement (stroke) limiters factory set to max. displacement. The maximum displacement of the pump can be set independently for forward and reverse using the two adjustment screws to mechanically limit the travel of the servo piston down to 50 % displacement. Adjustment procedures are found in the H1 pumps Service Manual. Adjustments under operating conditions may cause leakage. The adjustment screw can be completely removed from the threaded bore if backed out to far. Displacement limiter
P003 266
For more information refer to H1 pumps Service Manual 520L958, section Displacement Limiter Adjustment.
17
mm [in]
33 0.68
Spline data Number of teeth : 13 Pitch fraction : 16/32 Pressure angle : 30 Pitch : 20.6375 Type of t : llet root side Per : ansi b92.1b class 6e 74.3 MIN Paint free Mating coupling Must not protrude Beyond this point Mounting ange Flange 101-2 Per ISO 3019-1 (SAE B) 22.085 0.09 16. 5 0.15
8 0.8
18.5 0.12
P700 33 266
Specifications
Option Spline Min active spline length2 Torque rating1 Rated torque Maximum torque Nm [lbfin] Nm [lbfin] 180 [1600] 222 [1970]
mm [in] G4 13 teeth, 16/32 pitch 16.5 [0.65] 1) For definitions of maximum and rated torque values, refer to: Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication. 2) Minimum active spline length for the specified torque ratings.
T301 005E
Option G5, ISO 3019-1, flange outer dia 25 mm-4 (SAE B-B, 15 teeth)
38 0.68
Spline data Number of teeth : 15 Pitch fraction : 16/32 Pressure angle : 30 Pitch : 23.813 Type of t : llet root side Per : ansi b92.1b class 6e 74.3 Min Paint free Mating coupling Must not protrude Beyond this point Mounting ange Flange 101-2 Per ISO 3019-1 (SAE B) 25.23 0.09 22 0.15
P700 33 267
Specifications
Option Spline Min active spline length2 Torque rating1 Rated torque Maximum torque Nm [lbfin] Nm [lbfin] 277 [2450] 370 [3270]
mm [in] G5 15 teeth, 16/32 pitch 22.0 [0.866] 1) For definitions of maximum and rated torque values, refer to: Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication. 2) Minimum active spline length for the specified torque ratings.
T000 183E
18
mm [in]
48 0.68
Spline data Number of teeth : 14 Pitch fraction : 12/24 Pressure angle : 30 Pitch : 29.633 Type of t : llet root side Per : ANSI B92.1b CLASS 6e 74.3 Min
25.72 0.12
Paint free Mating coupling Must not protrude Beyond this point Mounting ange Flange 101-2 (SAE B) Per ISO 3019-1
8 0.8
31.58 0.09
30.6 0.15
P700 33 265-45
Specifications
Option Spline Min active spline length2 Torque rating1 Rated torque Maximum torque Nm [lbfin] Nm [lbfin] 534 [4720] 592 [5240]
mm [in] G1 14 teeth, 12/24 pitch 30.6 [1.205] 1) For definitions of maximum and rated torque values, refer to: Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication. 2) Minimum active spline length for the specified torque ratings.
T000 182E
19
mm [in]
9.5 0.38 Gage Taper 1:8 per SAE J501 Nominal 25.4mm 8 0.8 Paint free Mounting ange Flange 101-2 Per ISO 3019-1 (SAE B) 22.225 Gage
P700 33 268
Specifications
Option Tapered shaft Torque rating1) Rated torque Maximum torque Nm [lfbin] Nm [lfbin] 405 [3580] 540 [4780]
F2 25.4 taper without key 2) For definitions of maximum torque values, refer to: Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication. 2) Mating part must maintain a minimum gap width of 1.0 mm with the shaft shoulder after installation of the part. Transmittable torque will be reduced if the minimum gap requirement is not met.
1)
74.3 Min
T000 190E
Tapered shaft customer acknowledgement The Sauer-Danfoss H1 tapered shaft has been designed using the industry standard ISO 3019-1, minus the through-hole in the end of the shaft. Sauer-Danfoss recommends a self-locking nut instead of a castle nut and pin. The nut and mating square-cut key are customer supplied. The specified torque rating of the tapered shaft documented above is based on the cross-sectional diameter of the shaft, through the keyway, and assumes the proper clamp and fit between shaft and coupling. Sauer-Danfoss guarantees the design and manufactured quality of the tapered shaft. The customer is responsible for the design and manufactured quality of the mating female coupling and key and applied torque on the nut. Sauer-Danfoss has made provisions for the key in accordance to the ISO specification with the understanding that the key is solely to assist in the installation of the mating coupling. CCaution Torque must be transmitted by the taper fit between the shaft and its mating coupling, not the key. Torque or loading inadvertently transmitted by the customer supplied key may lead to premature shaft failure.
20
11063344 Rev DB Mar 2011
mm [in]
Auxiliary mounting pad For mating ange 82-2 Per ISO 3019-1 (SAE A)
Paint free 4x M10 x1.5-6H THD 15 min THD depth R0.8 max 88.621 +0.13 0 82.601 +0.076 0
Spline data Number of teeth : 9 pitch fraction : 16/32 Pressure angle : 30 Pitch : 14.288 Type of t : llet root side Per : ANSI B92.1b CLASS 7e
Mating shaft shoulder must Not protrude beyond this point Mating shaft must not Protrude beyond this point P700 33 318-45
Specifications
Option Spline Torque rating1 maximum torque [lbfin] [1430]
T000 150E
Nm H2 9 teeth, 16/32 pitch 162 1) For definitions of maximum torque values, refer to: Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication.
C Caution Standard pad cover is installed only to retain coupling during shipping. Do not operate pump without an auxiliary pump or running cover installed.
21
mm [in]
239.6 2.5
Auxiliary mounting pad For mating ange 82-2 Per ISO 3019-1 (SAE A)
Paint free 4x M10x1.5-6H THD 15 min THD depth 82.601 +0.076 0 88.621 +0.13 0
R0.8 max
Spline data Number of teeth : 11 Pitch fraction : 16/32 Pressure angle : 30 Pitch : 17.4625 Type of t : llet root side Per : ANSI B92.1b CLASS 7e
1.956 0.076 2x 53.2 0.175 2x 106.4 0.35 8.1 0.25 14.5 min Shaft clearance
Mating shaft shoulder must Not protrude beyond this point Mating shaft must not Protrude beyond this point P700 33 319-45
Specifications
Option Spline Torque rating1 maximum torque [lbfin] [2620]
T000 151E
Nm H1 11 teeth, 16/32 pitch 296 1) For definitions of maximum torque values, refer to: Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication.
C Caution Standard pad cover is installed only to retain coupling during shipping. Do not operate pump without an auxiliary pump or running cover installed.
22
mm [in]
Auxiliary mounting pad For mating ange 101-2 Per ISO 3019-1 (SAE B) 4x M 12 x1.75-6H THD 19.75 min THD depth Note: bolt length greater than 19.75 mm could result in a leak or damage to the unit 107.823
+0.13 0
Paint free
Spline data Number of teeth : 13 Pitch fraction : 16/32 Pressure angle : 30 Pitch : 20.638 Type of t : llet root side Per : see ANSI table B92.1b CLASS 7e
O-ring seal required Ref 94.92 id x 2.62 cross section 2x 73 0.175 2x 146 0.35 1.956 0.076 11.4 0.25 "B" Min 14.5 Min Shaft clearance 57.2 "C" Min Min Shaft clearance Mating shaft shoulder must Not protrude beyond this point Mating shaft must not Protrude beyond this point P700 33 320-45
Specifications
Option Spline Torque rating1 maximum torque [lbfin] [3500]
T000 152E
Nm H3 13 teeth, 16/32 pitch 395 1) For definitions of maximum torque values, refer to: Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication.
C Caution Standard pad cover is installed only to retain coupling during shipping. Do not operate pump without an auxiliary pump or running cover installed.
11063344 Rev DB Mar 2011
23
mm [in]
239.6 2.5
Auxiliary mounting pad For mating ange 101-2 Per ISO 3019-1 (SAE B)
Paint free 4x M12x1.75-6H THD 19.75 min THD depth Note: Bolt length greater than 19.75 mm could result in a leak or damage to the unit
O-ring seal required Ref 94.92 id x 2.62 cross section 2x 73 0.175 2x 146 0.35 1.956 0.076 11.4 0.25 14.5 min Shaft clearance 57.2 min Shaft clearance
Spline data Number of teeth : 15 Pitch fraction : 16/32 Pressure angle : 30 Pitch : 23.813 Type of t : llet root side Per : ANSI B92.1b CLASS 7e
Mating shaft shoulder must Not protrude beyond this point Mating shaft must not Protrude beyond this point P700 33 321-45
Specifications
Option Spline Torque rating1 maximum torque [lbfin] [3580]
T000 212E
Nm H5 15 teeth, 16/32 pitch 405 1) For definitions of maximum torque values, refer to: Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication.
C Caution Standard pad cover is installed only to retain coupling during shipping. Do not operate pump without an auxiliary pump or running cover installed.
24
11063344 Rev DB Mar 2011
H1 Axial Piston Pump, Size 045/053, Single Technical Information Charge Pump
Charge Pump Charge pump sizing/selection In most applications a general guideline is that the charge pump displacement should be at least 10 % of the total displacement of all components in the system. Unusual application conditions may require a more detailed review of charge flow requirements. Please refer to BLN-9885, Selection of Drive line Components, for a detailed procedure. System features and conditions which may invalidate the 10 % guideline include (but are not limited to): Continuous operation at low input speeds (< 1500 min-1 (rpm)) High shock loading and/or long loop lines High flushing flow requirements Multiple Low Speed High Torque motors High input shaft speeds Contact your Sauer-Danfoss representative for application assistance if your application includes any of these conditions. Charge pump flow and power curves Charge pressure: 20 bar [290 psi] Viscosity and temperature: 11 mm2/s [63 SUS] Charge pump flow
14 12 40 9 30 US gal/min 6 3 1 0 20 l/min 10 0 4.0 50 5.0 3.5 3.0 2.5 2.0 Kw 1.5 1.0 0.5 0 0 500 1000 2500 2000 -1 Speed min (rpm) 1500 3000 3500 4000
80 C [180 F]
HP
m 2c
73 [0.
in
v /re
]
3.0 2.0 1.0 0
12
cm
3 [0.7
in /
3
rev
500
1000
1500
2500
3000
3500
4000
P003 368E
P003 369E
25
H1 Axial Piston Pump, Size 045/053, Single Technical Information Installation Drawings
Port Description
Servo gauge port "M4" Port ISO 11926-1 - 7/16-20 29 max clearance dia for tting Control solenoid connector "C2" Deutsch DT04-2P To be paint free Case drain port "L4" Port ISO 11926-1 - 1 1/16-12
CCW
CW
P700 33 051-1
Port description
Port Description System port A, optional ports Sizes 1 5/16 -12 19.0 1 5/16 -12 19.0 7/8 -14 7/8 -14 1 1 /16 -12 1 1/16 -12 9/16 -18 9/16 -18 9/16 -18 9/16 -18 7/16 -20 7/16 -20 7/16 -20 1 5/16 -12
T301 007E
ISO 11 926-1 A ISO 6162 System port B, ISO 11 926-1 B optional ports ISO 6162 E Charge filtration port, from filter F Charge filtration port, to filter L1 Case drain port L2 Case drain port MA System A gauge port MB System B gauge port M3 Charge gauge port AM3 Alternate charge pressure port M4 Servo gauge port M5 Servo gauge port M14 Case gauge port S Charge inlet port
H1 Axial Piston Pump, Size 045/053, Single Technical Information Installation Drawings
Port Description (continued)
System B gauge port "MB" Port ISO 11926-1 - 9/16-18
Charge ltration port "E" Port ISO 11926-1 - 7/8-14 From lter
Case gage port "M14" Port ISO 11926-1 - 7/16-20 21 max clearance dia for tting (EDC, FNR, NFPE)
Servo gauge port "M5" Port ISO 11926-1 - 7/16-20 29 max clearance dia for tting Charge gauge port "M3" Port ISO 11926-1 - 9/16-18
27
H1 Axial Piston Pump, Size 045/053, Single Technical Information Installation Drawings
Dimensions Twin port, ORB, remote filter
Y
238 2.5 186.3 1.2 177.3 1.2 2x 136.2 1.2 Servo gauge port "M4" Port ISO 11926-1 - 7/16-20 24.5 max clearance dia for tting 2x 120 1.2 Control solenoid connector "C2" Deutsch DT04-2P Paint free See view W for pin out 41.1 0.8 Mounting ange Flange 101-2 Per ISO 3019-1 (SAE B)
mm
C
2x 147.3 1.2
Case drain port "L4" Port ISO 11926-1 - 1 1/16-12 1 0.5 R0.8 max
A
2x 110.5 1.2
74.4 0.8
C A B
2x 59 0.8
B
Charge inlet port "S" Port ISO 11926-1 - 1 5/16-12 Name plate Paint free System port "A" Port ISO 11926-1 - 1 5/16-12
X A-A
(2x) 89.5 0.8
B-B
89.5 0.8
C-C
91.2 0.8
L Shaft C
L Shaft C
L Shaft C
P700 33 051-1
W (2:1)
Control solenoid Connector C1 & C2 Pin Assignment 1 Supply Ground Pin Assignment
OR
1 2
2 P301 320
101.6 0 -0.05
45
H1 Axial Piston Pump, Size 045/053, Single Technical Information Installation Drawings
Dimensions (continued) Twin port, ORB, remote filter
Control solenoid connector "C1" Deutsch DT04-2P Paint free See view W for pin out
Z
206 2.5 2x 64.2 0.8 (1)
mm
Servo gauge port "M5" Port ISO 11926-1 - 7/16-20 24.5 max clearance dia for tting Charge gauge port "M3" Port ISO 11926-1 - 9/16-18
(29)
90 0.8
D-D
Y
199.8 1.2
L Shaft C
E-E
Case gauge port "M14" Port ISO 11926-1 - 7/16-20 21 max clearance dia for tting E E
60 0.8
6 0.5
t "E" n por /8-14 7 ltratio e -1 6 192 Charg ISO 1 Port lter From
15
(199.8)
64 0.8
93.5 0.8
F-F
System B gauge port "MB" Port ISO 11926-1 - 9/16-18
15
(199.8)
58 0.8 Alternate charge pressure port ("AM3") port ISO 11926-1 - 9/16-18 200 1.2
93.5 0.8
P700 33 051-2-3
88.5 1.5
173.3 2.5
29
H1 Axial Piston Pump, Size 045/053, Single Technical Information Installation Drawings
Dimensions (continued)
X
189.3 1.2 System A gauge port "MA" Port ISO 11926-1 - 9/16-18
mm
40 0.8
H1 Axial Piston Pump, Size 045/053, Single Technical Information Installation Drawings
Dimensions (continued) Controls Electric Displacement Control (EDC), option A2 (12 V) / A3 (24 V)
Case gauge port "M14" Port ISO 1926-1 - 7/16-20 21 max clearance dia for tting Control solenoid connector "C1" Deutsch DT04-2P paint free Control solenoid connector "C2" Deutsch DT04-2P paint free L Shaft C
1
mm
2x 64.2 0.8
W (2:1)
Control solenoid Connector C1 & C2 Pin Assignment 1 Supply Ground Pin Assignment
206 2.5
OR
1 2
58 0.8
2 P301 320
Mounting ange
173 2.5
147.3 1.2
Electric Displacement Control (EDC) with manual override, Control manual override "C1" option A4 (12 V) / A5 (24 V) Depressing the plunger mechanically
moves the control spool. Actuation allows full stroke pump response as per coil and rotation dependent control logic
2x 64.20.8
Case gauge port "M14" Port ISO 1926-1 - 7/16-20 21 max clearance dia for tting Control solenoid connector "C1" Deutsch DT04-2P paint free Control solenoid connector "C2" Deutsch DT04-2P paint free L Shaft C
W (2:1)
Control solenoid Connector C1 & C2 Pin Assignment 1 Supply Ground Pin Assignment
206 2.5
OR
1 2
58
P301 320 Mounting ange Control manual override "C2" Depressing the plunger mechanically moves the control spool. Actuation allows full stroke pump response as per coil and rotation dependent control logic Z
173 2.5
147.3 1.2
31
H1 Axial Piston Pump, Size 045/053, Single Technical Information Installation Drawings
Dimensions (continued) Controls Forward-Neutral-Reverse (FNR) with manual override, Control manual override "C1" option A9 (12 V) B1 (24 V) Depressing the plunger mechanically
moves the control spool. Actuation allows full stroke pump response as per coil and rotation dependent control logic
mm
2x 64.2 0.8
Case gauge port "M14" Port ISO 1926-1 - 7/16-20 21 max clearance dia for tting Control solenoid connector "C1" Deutsch DT04-2P paint free Control solenoid connector "C2" Deutsch DT04-2P paint free L Shaft C
W (2:1)
Control solenoid Connector C1 & C2 Pin Assignment 1 Supply Ground Pin Assignment
206 2.5
OR
1 2
58 0.8
2 P301 320
Control manual overrid "C2" Depressing the plunger mechanically moves the control spool. Actuation allows full stroke pump response as per coil and rotation dependent control logic Z
Mounting ange
173 2.5
147.3 1.2
Non Feedback Proportional Electric Control (NFPE) with manual override, Control manual override "C1" option A8 (12 V) B8 (24V) Depressing the plunger mechanically
moves the control spool. Actuation allows full stroke pump response as per coil and rotation dependent control logic
P700 33 401-45
2x 64.2 0.8
Case gauge port "M14" Port ISO 1926-1 - 7/16-20 21 max clearance dia for tting Control solenoid connector "C1" Deutsch DT04-2P paint free Control solenoid connector "C1" Deutsch DT04-2P paint free Shaft C L
206 2.5
W (2:1)
Control solenoid Connector C1 & C2 Pin Assignment 1 Supply Ground Pin Assignment
58
OR
1 2
2 P301 320
Mounting ange Control manual override "C2" Depressing the plunger mechanically moves the control spool. Actuation allows full stroke pump response as per coil and rotation dependent control logic Z
173 2.5
147.3 1.2
H1 Axial Piston Pump, Size 045/053, Single Technical Information Installation Drawings
Dimensions (continued) Displacement limiters Displacement limiter, option B and D
2x 106.3 0.8 2x (116.1)
mm
2x 74.4 0.8
2x displacement limiter screw Wrench size 4 internal hex 2x displacement limiter seal nut Wrench size 13 external hex Torque to 23.0 nm
P700 33 194
33
H1 Axial Piston Pump, Size 045/053, Single Technical Information Installation Drawings
Installation Drawings (continued) Endcap Twin port, code 62 metric 4 bold FLG, option D6, D8, F2, and F3
4x 25.4 0.25 186.32 1.2
mm
System port "B" 19-450 bar Split ange boss Per ISO 6162 M10x1.5 18 full thread depth
59 0.8
2x 11.9 0.25
System port "A" 19-450 bar Split ange boss Per ISO 6162 M10x1.5 18 full thread depth
59 0.8
P700 33 203
H1 Axial Piston Pump, Size 045/053, Single Technical Information Installation Drawings
Installation Drawings (continued) Filtration Suction filtration, option L
mm
A-A
89.5 0.8
177.3 1.2
L Shaft C
P700 33 466
35
H1 Axial Piston Pump, Size 045/053, Single Technical Information Installation Drawings
Installation Drawings (continued) Filtration Remote full flow charge pressure filtration, option P for end cap option F
mm
199.8 1.2
15
(199.8)
6 0.5
60 0.8
B
93.5 0.8
B
15
(199.8)
177.3 1.2
L Shaft C
P700 33 360
H1 Axial Piston Pump, Size 045/053, Single Technical Information Installation Drawings
Installation Drawings (continued) Filtration External full flow charge pressure filtration, option E
199.8 1.2
mm
A-A
15
(199.8)
t "E" n por /8-14 ltratio -7 e -1 6 rg 2 Cha ISO 119 Port lter from
60 0.8
A 6 0.5
93.5 0.8
P700 45 735
37
H1 Axial Piston Pump, Size 045/053, Single Technical Information Installation Drawings
Installation Drawings (continued) Speed and Temperature Sensor Speed and Temperature Sensor, option H for mounting flange option K
19.8 2.1 Mounting ange Flange 101-2 Per ISO 3019-1 (SAE B) 9.7 0 -0.5 1 0.5 R0.8 max
mm
45 5
23 0.5
106 0.8
Z (2:1)
Speed sensor Connector PIN 1 2 3 4 5 6 ASSIGNMENT Output signal 2 Direction Output signal 1 Supply Ground Temperature 1 3
P301 310
39
Products we o er: Bent Axis Motors Closed Circuit Axial Piston Pumps and Motors Displays Electrohydraulic Power Steering Electrohydraulics Hydraulic Power Steering Integrated Systems Joysticks and Control Handles Microcontrollers and Software Open Circuit Axial Piston Pumps Orbital Motors PLUS+1 GUIDE Proportional Valves Sensors Steering Transit Mixer Drives
Sauer-Danfoss is a global manufacturer and supplier of highquality hydraulic and electronic components. We specialize in providing state-of-the-art technology and solutions that excel in the harsh operating conditions of the mobile o -highway market. Building on our extensive applications expertise, we work closely with our customers to ensure exceptional performance for a broad range of o -highway vehicles. We help OEMs around the world speed up system development, reduce costs and bring vehicles to market faster. Sauer-Danfoss Your Strongest Partner in Mobile Hydraulics.
Wherever o -highway vehicles are at work, so is Sauer-Danfoss. We o er expert worldwide support for our customers, ensuring the best possible solutions for outstanding performance. And with an extensive network of Global Service Partners, we also provide comprehensive global service for all of our components.
Members of the Sauer-Danfoss Group: Comatrol www.comatrol.com Schwarzmller-Inverter www.schwarzmueller-inverter.com Turolla www.turollaocg.com Hydro-Gear www.hydro-gear.com Sauer-Danfoss-Daikin www.sauer-danfoss-daikin.com
Sauer-Danfoss (US) Company 2800 East 13th Street Ames, IA 50010, USA Phone: +1 515 239 6000 Fax: +1 515 239 6618 Sauer-Danfoss GmbH & Co. OHG Postfach 2460, D-24531 Neumnster Krokamp 35, D-24539 Neumnster, Germany Phone: +49 4321 871 0 Fax: +49 4321 871 122
Sauer-Danfoss ApS DK-6430 Nordborg, Denmark Phone: +45 7488 4444 Fax: +45 7488 4400
Sauer-Danfoss-Daikin LTD. Shin-Osaka TERASAKI 3rd Bldg. 6F 1-5-28 Nishimiyahara, Yodogawa-ku Osaka 532-0004, Japan Phone: +81 6 6395 6066 Fax: +81 6 6395 8585
www.sauer-danfoss.com