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MEDIUM DUTY

Variable and Regulating Pumps


for closed and open loop

Linde MPV/R-01
Linde MPV/R-01 Seite 33
Linde Hydraulics move the world

Linde – the pioneer in mobile hydraulics – discovered and


developed in perfection hydrostatics as the ideal drive
for mobile machinery.
Since 1959 Linde has fitted over 2 million vehicles in the field of

• Construction Machines
• Agricultural and Forestry Machines
• Municipal Vehicles
• Material Handling Vehicles

with hydrostatic drive and gear units. By using this concept on its
own forklift trucks, Linde has become the world leader in material
handling technology.
CONTENTS Page

A. VARIABLE PUMPS MPV-01


for closed loop
1. Characteristics 2
2. Technical Data 3
3. Controls 4
4. Dimensions of PTO´s 7
5. Tandem Pumps 8
6. Drive Coupling 9
7. Filtration 10
8. Main Dimensions size 45 11
9. Main Dimensions size 63 13
10. Product Photos 15

B. REGULATING PUMPS MPR-01


for open loop
1. Characteristics 16
2. Technical Data 17
3. LS DA-control 18
4. Input- and Through-Torques 19
5. Main Dimensions size 28 20
6. Main Dimensions size 45 22
7. Main Dimensions size 71 24
8. Dimensions for LS DA-Control 26
9. Main Dimensions of Tandem Pumps 27
10. Dimensions of PTO´s 28
11. Product Photos 29

C. PRESSURE FLUIDS
AND FILTRATION 30

D. APPLICATIONS 31

E. LINDE HYDRAULICS DIRECT LINES 33

Linde MPV/R-01
Linde MPV-01 p. 1
A. VARIALBE PUMPS MPV-01 for closed loop

MPV 63-01 with M1-control

1. CHARACTERISTICS

• Axial piston pumps, swash plate design


• Compact design
• Optimized for:
- high reliability
- high durability
- low noise emission
- high efficiency
• Sizes 45 and 63 cm³/rev (single pumps)
• Integral boost pump
• Integrated high pressure relief valves
• Integrated make-up valves
• Integrated L.P. – relief valve
• SAE-2-bolt mounting flange with ANSI splined shaft
• SAE A-, B- and B-B rear flange (PTO)
• Tandem configuration optional

p. 2 Linde MPV-01
2. TECHNICAL DATA

Pump Size 45 63
3
max. displacement main pump Vg max cm /rev 46 63
3
feed pump*) VgH cm /rev 8,4 14,9
Nominal pressure main pump pmax bar 300 300
Peak pressure main pump p bar 350 350
Speed maximum nmax rpm 3800 3500
minimum nmin rpm 500 500
Flow at n max main pump qVmax L/min 175 221
Power at n max main pump ¨S EDU Pmax kW 87 110
Torque at V g max main pump ¨S EDU Tmax Nm 219 301
(without feed pump)
¨S EDU Tmax Nm 73 100
Weight (without fluid, without PTO) m kg (ca.) 27 39

theoretic values

*) L.P. – relief valve setting 18 bar

Max. Permissible Side– and Axial-Load on Drive Shaft

Pump Size 45 63
Distance of Fq a mm 17,5 17,5
(from shaft collar)
b mm 30 30

c mm 42,5 42,5

max. permissible side a Fq max N 3600 5000


load at distance
b Fq max N 2891 4046

c Fq max N 2416 3398

max. permissible axial “ Fax max N 1500 2200


load

Linde MPV-01 p. 3
3. CONTROLS
3.1 Electro-Hydraulic Control E1
In relation to the preselected current, control pressure is applied to the positioning cylinder of
the pump via two proportional solenoids . The displacement of the pump is thus steplessly
variable. One solenoid is relating to one direction of flow.

24 V-Characteristic

24 V DC Size 45 63
Start of control mA 200 200
End of control mA 560 560

12 V DC Size 45 63
Start of control mA 400 400
End of control mA 1115 1115

Schematic

Direction of rotation -Control- Direction of flow


Direction of rotation clockwise anti-clockwise
Solenoid active a b a b
Control pressure X1 X2 X1 X2
Direction of flow A to B B to A B to A A to B
Operating pressure MB MA MA MB

p. 4 Linde MPV-01
3.2. Hydraulic Remote Control
The positioning cylinder of the pump and therefore the swivel angle is varied in proportion to
the difference in pilot pressure applied to the two control ports (Y1 and Y2). The pump
displacement is therefore steplessly variable. One pilot line is relating to one direction of flow.

Size 45 63
Start of control (Vgo) pst bar 6 6
End of control (Vgmax) pst bar 16,7 16,7
pst = pilot pressure at ports Y1, Y2

Schematic

Direction of rotation -Control- Direction of flow


Direction of rotation clockwise anti-clockwise
Pilot pressure Y1 Y2 Y1 Y2
Control pressure X1 X2 X1 X2
Direction of flow A to B B to A B to A A to B
Operating pressure MB MA MA MB

Linde MPV-01 p. 5
3.3 Mechanical–Hydraulic Control M1
The positioning cylinder of the pump and therefore the swivel angle is varied in
proportion to the movement of the control lever. The pump control is steplessly
variable. One direction of flow is relating to one direction of lever movement.

Swivel angle of control lever for swivel from


0 to ± Vg max :_________________ ± β = 0 to 35 °
mechanical stop _________ at ± 40 °
Torque necessary at control lever is between 85 and 210 Ncm
The limitation of the operation range of the HW control lever must be fixed in the external control
mechanism (required value setting).
Dependant from the operation conditions of the pump (operation pressure, oil temperature)
changes of the curve can occur.

Schematic

Direction of rotation -Control- Direction of flow


Direction of rotation clockwise anti-clockwise
Lever direction b a b a
Control pressure X1 X2 X1 X2
Direction of flow A to B B to A B to A A to B
Operating pressure MB MA MA MB

p. 6 Linde MPV-01
4. DIMENSIONS of PTO´s
(all dimensions are given in mm)

SAE A

Size A1 A2
45 234,4 9
63 242,2 9

SAE B

Size A1 A2
45 235,4 10
63 243,2 10

SAE B-B

Size A1 A2
45 235,4 10
63 243,2 10

Linde MPV-01 p. 7
5. TANDEM PUMPS

Input- and Through-Torques

Pump Size 45 63
Corner torque (at Vgmax p=300bar) * Tmax Nm 219 301
max. perm. through-torque TD zul Nm 314 439
max. permissible input torque **
at shaft end S TE zul Nm 314 602
1
SAE (ANSI B92.1a-1976) (1"-15T16/32DP) (1 /4"-14T12/24DP)
at shaft end T TE zul Nm 602 970
SAE (ANSI B92.1a-1976) (11/4"-14T12/24DP) (13/8"-21T16/32DP)
*) efficiency not taken into account **) drive shafts without side load

Mounting flange –Shaft ends (of single and tandem pumps)


Single pump 2 single pumps of the same size
st nd
1 pump 2 pump
size mount. flange A1 A2 A3 A4 A5 (shaft) A5 (shaft) PTO A5 (shaft)
1
45 SAE B, 2-hole 146 15 102 15 SAE 1" SAE 1 /4" SAE B-B SAE 1"
1 3 1
63 SAE C, 2-hole 181 18 127 18 SAE 1 /4" SAE 1 /8" SAE C SAE 1 /4"

p. 8 Linde MPV-01
6. DRIVE COUPLING (Installation Details)

To make sure that rotating components (coupling hub) and static components (casing)
do not contact each other, the mounting details described below must be observed.

Pump size 45 (with recess): Consider the diameter of the recess

Pump size 63 (without recess): The outer diameter of the coupling hub at its front end
must be smaller than the inner diameter of the snap ring.

Pump Size Ød1 Ød2min Ød3 Ød4 Ød5 x1 x2 x3 x4


+0,2
45 40 51,4 63 ±0,1 101,6 80 4,3 9,5 -0,5 7 8+0,9-0,6
+0,2 +0,9
63 40 54,4 68 ±0,1 127 - 7,0 12,7 -0,5 - 8 -0,6

Linde MPV-01 p. 9
7.FILTRATION

Standard: Filtration in the suction line of the feed pump


Filter type: ____________________________ Filter without bypass
Recommendation: ________________with contamination indicator
Through flow resistance at the filter element:
at n = 30 mm2/s, n = nmax _______________________ ∆p ≤ 0,1 bar
at n = 1000 mm2/s, n = 1000 rpm __________________ ∆p ≤ 0,3 bar
Pressure at port S of the auxiliary pump:
at n = 30 mm2/s _______________________________p •EDU
at cold start ___________________________________ p •EDU

Variation: Filtration in the pressure line of the feed pump, ports for external boost
circuit filter
Filter inlet _______________________________________ port Fe
Filter outlet (size 63) ______________________________ port Fa
(size 45) _______________________________ port G(Fa )
Filter type: Filters with bypass are not recommended.

Recommendation: with contamination indicator


Resistance to flow at the filter element:
at n = 30 mm 2/s _________________________________ ∆p ≤ 1 bar
at cold start _____________________________________ ∆pmax = 3 bar

Circuit Diagram Circuit Diagran


(suction filtration) (pressure filtration)

Size 45 Size 63

Size D1 D2 D3 D4 D5 Fe, Fa,G


45 178,6 180,6 71,5 23 83,5 M18x1,5
63 189,8 19,5 82,5 - - M18x1,5

p. 10 Linde MPV-01
8. MAIN DIMENSIONS, Size 45 (without control)

Linde MPV-01 p. 11
MAIN DIMENSIONS, Size 45 (Controls M1, H1, E1)

Mechanical-hydraulic control, M1

Electro-hydraulic control, E1

Hydraulic control, H1

p. 12 Linde MPV-01
9. MAIN DIMENSIONS, Size 63 (without control)

Linde MPV-01 p. 13
MAIN DIMENSIONS, Size 63 (Controls M1, H1, E1)

Mechanical-hydraulic Control, M1

Electro-hydraulic Control, E1

Hydraulic Control, H1

p. 14 Linde MPV-01
9. PRODUCT PHOTOS MPV-01 (Selection)

MPV 63-01 M1

Tandem Pump
MPV 63-01 H1 + MPV 63-01 E1
with PTO SAE „B“

MPV 63-01 M1
with PTO SAE „A“

Linde MPV-01 p. 15
B. REGULATING PUMPS MPR-01 for open loop

MPR 71-01 with axial ports, LS- and PCO - regulators

1. CHARACTERISTICS

• Axial piston pumps, swash plate design


• Sizes 28, 45 and 71 cm³/rev (single pump)
• Compact design
• Optimized for:
• - good self-priming - short response times
- high reliability - low noise emission
- high durability - high efficiency
• SAE-2-bolt mounting flange with ANSI splined shaft
• SAE A-, B- and B-B rear flange (PTO) optional
• Axial and radial load on drive shaft possible
• Tandem configuration optional

The Medium Duty Pumps MPR-01 are self-priming pumps which are equipped
with a load-sensing-control (LS) and a pressure cut-off (DA). In conjunction with
suitable control valves the LS-regulator enables an energy-saving flow-control.
By simple methods the LS-regulator can be converted into a constant pressure
regulator or a constant flow regulator.

p. 16 Linde MPR-01
2. TECHNICAL DATA

Pump Size 28 45 71
3
Displacement V g max cm /rev 28 45 71
Nominal pressure p max bar 280 280 280
Peak pressure p bar 350 350 350
Max. speed *) at V g max n o max rpm 3000 2600 2200
Max. flow at n o max Q o max L/min 84 117 156
at n E = 1500 rpm L/min 42 68 107
Max. power ( ¨S EDU at n o max P o max kW 39 55 73
at n E = 1500 rpm kW 20 32 50
Max. torque (¨S EDU at V g max T max Nm 125 200 316
Torque (¨S EDU at V g max T Nm 45 72 113
2
Moment of intertia at drive axis J kgm 0,0017 0,0033 0,0083
Filling capacity L 0,7 1 1,6
Weight (without fluid, without PTO) m kg (ca.) 15 21 33
Permissible loading of drive shaft:
Max. axial force F ax max N 1000 1500 2400
Max. radial force F q max N 1200 1500 1900
*) Values shown are valid for an absolute pressure of 1 bar at suction port S.
If the flow is reduced or if the inlet pressure is increased the speed may be increased according to the diagramm.

Inlet operating pressure range


Absolute pressure at port S (A)
p abs min ........................................................................... 0,8 bar
p abs max ........................................................................... 30 bar

Outlet operating pressure range


Pressure at port B
Nominal pressure p N .................................................. 280 bar
Peak pressure p max ..................................................... 350 bar
(Pressure data to DIN 24312)

Case drain pressure


Maximum pressure of leakage fluid (at ports L, L1 ):maximum 0,5 bar higher than input pressure at port S,
but not exceeding 2 bar absolute.

Determination of inlet pressure p abs at suction port S, or reduction in flow for increasing speed.

Linde MPR-01 p. 17
3. PRESSURE/FLOW CONTROL LS DA

Static characteristic
(at n1 = 1500 rpm; toil = 50°C)

Schematic

not included
in supply

Ports
B Pressure Port
S Suction port
L, L1 Case drain ports (L1 sealed)

Flow control/differential pressure ¨S


Adjustable between 10 and 22 bar (higher values on request) Standard setting: 20 bar. If a different
setting is required, please state in clear text.
When port X is unloaded to tank, a zero stroke pressure of p = 18 ± 2 bar ("stand by") results.

Response times Size Settling time ta Settling time te


ta (ms) te (ms)
stand by-250 bar 250 bar-stand by
28 40 20
45 50 25
71 60 30

p. 18 Linde MPR-01
4. INPUT– and THROUGH-TORQUES

Size 28 45 71
Max. perm. total inlet torque at shaft pump 1
(Pump 1 + Pump 2) M Ges max Nm 180 300 500
1 Perm. thru. drive torque M D1max Nm 125 200 316
M D2max Nm 55 100 184
2 Perm. thru. drive torque M D1max Nm 55 100 184
M D2max Nm 125 200 316

Tandem Pumps
By tandemising single pumps hydraulic circuits independent from each other
are achieved.
When ordering, please, exactly specify both pump versions.

PTO
The regulating pumps MPR-01 can be supplied with PTO.
Please, exactly specify the PTO-version when ordering.

Linde MPR-01 p. 19
5. MAIN DIMENSIONS, Size 28
Rear Ports, without PTO,
without control

Ports
B Pressure port SAE ¾“ (standard pressure series)
S Suction port SAE 1 ¼“ (standard pressure series)
L Case drain port ¾-16 UNF-2B
L1 Case drain port ¾-16 UNF-2B (sealed in factory)

p. 20 Linde MPR-01
MAIN DIMENSIONS, Size 28

Side Ports, without PTO


L: case drain port ¾-16 UNF-2B

Rear Ports, without PTO


L: case drain port M18x1,5

Side Ports, without PTO


L: case drain port M18x1,5

Linde MPR-01 p. 21
6. MAIN DIMENSIONS, Size 45

Rear Ports, without PTO,


without control

Ports
B Pressure port SAE1“ (standard pressure series)
S suction port SAE 1 ½“ (standard pressure series)
L case drain port 7/8-14 UNF-2B
L1 case drain port 7/8-14 UNF-2B (sealed in factory)

p. 22 Linde MPR-01
MAIN DIMENSIONS, Size 45

Side Ports, without PTO,


L: case drain port 7/8-14 UNF-2B

Rear Ports, without PTO,


L: case drain port M22x1,5

Side Ports, without PTO


L: case drain port M22x1,5

Linde MPR-01 p. 23
7. MAIN DIMENSIONS, Size 71
Rear Ports, without PTO,
without control

Ports
B Pressure port SAE 1“ (standard pressure series)
S Suction port SAE 2“ (standard pressure series)
L case drain port 7/8-14 UNF-2B
L1 case drain port 7/8-14 UNF-2B (sealed in factory)

p. 24 Linde MPR-01
MAIN DIMENSIONS, Size 71

Side Ports, without PTO


L: case drain port 7/8-14 UNF-2B

Rear Ports, without PTO


L: case drain port M22x1,5

Side Ports, without PTO


L: case drain port M22x1,5

Linde MPR-01 p. 25
8. DIMENSIONS for LS DA-CONTROL

Dimensions LS DA-control
Rear Ports

Dimensions LS DA-control
Side Ports

Size A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 Port X Port X


metr. UNF UNF metr UNF metr.
28 109 225 209 43 94 73 106 136 40 119 140 119 7/16-20 UNF-2B; 10 deep M14x1,5; 12 deep
45 106 244 228 40 102,5 81,5 106 146 40 129 155 134 7/16-20 UNF-2B; 10 deep M14x1,5; 12 deep
71 106 278 262 40 112,5 91,5 106 160 40 143 183 162 7/16-20 UNF-2B; 10 deep M14x1,5; 12 deep

p. 26 Linde MPR-01
9. MAIN DIMENSIONS of TANDEM PUMPS

pump 1 MPR 28-01 MPR 45-01 MPR-71-01


pump 2 A1 A2 A3 A4 A1 A2 A3 A4 A1 A2 A3 A4
MPR 28-01 165 204 369 398 184 229 394 423 217 267 432 461
MPR 45-01 184 229 413 448 217 267 451 486

Linde MPR-01 p. 27
10. DIMENSIONS of PTO´s

SAE A (2-hole)

Size A1 A4 A5
28 204 47 M 10; 16 deep
45 229 53 M 10; 16 deep
71 267 61 M 10; 20 deep

SAE B (2-hole)

Size A1 A4 A5
28 204 47 M 12; 15 deep
45 229 53 M 12; 18 deep
71 267 61 M 12; 20 deep

SAE B-B (2-hole)

a
Size A1 A3 A4 A5 a
45 229 9 53 M 12; 18 deep
71 267 8 61 M 12; 20 deep

p. 28 Linde MPR-01
11. PRODUCT PHOTOS MPR-01 (Selection)

MPR 71-01
with axial ports

Tandem Pump
MPR 45-01 + MPR 45-01
with side and axial ports

Linde MPR-01 p. 29
C. PRESSURE FLUIDS AND FILTRATION

Permitted Pressure Fluids

• Mineral oil HLP to DIN 51 524.


• biodegradable fluids upon request
• Other pressure fluids upon request

Technical Data

Pressure Fluid Temperature Range [°C] -20 bis +90


Working Viscosity Range [mm²/s] = [cSt] 10 bis 80
Optimum Working Viscosity [mm²/s] = [cSt] 15 bis 30
Max. Viscosity (short time start up) [mm²/s] = [cSt] 1000

Viscosity recommendations

Working temperature [°C] Viscosity class [mm²/s] = [cSt] at 40°


bis 40 22
ca. 60 bis 80 46 oder 68

Linde recommend using only pressure fluids which are confirmed by the producer as
suitable for use in high pressure hydraulic installations. For the correct choice of suitable
pressure fluid it is necessary to know the working temperature in the hydraulic circuit
(closed loop). the pressure fluid chosen must allow the working viscosity to be within the
optimum viscosity range (refer to above table).

Attention!
Due to pressure and speed influences the leakage fluid temperature is always higher
than the circuit temperature . The temperature must not exceed 90°C in any part of the
system. Under special circumstanc4es, if the stated conditions cannot be observed then
please consult Linde.

Filtration

In order to guarantee proper functions and efficiency of the hydraulic pumps the purity of
the pressure fluid over the entire operating period, must comply to at least class 18/13
according to ISO 4406.
With modern filtration technology, however, much better values can be achieved which
contributes significantly to extending the life and durability of the hydraulic pumps and
complete system.

p. 30 Linde MPV/R-01
D. APPLICATIONS

Linde MPV/R-01
MPR-01 p. 31
E. LINDE DIRECT

Linde Hydraulics Direct Lines

You can contact us

· By Telephone +49-60 21-99-0 (switchboard)

· By Fax +49-60 21-99-42 02


+49-60 21-99-42 30

· By email info.hydraulics@linde-mh.de

· By internet www.linde-hydraulics.com

· By Post Linde AG
Linde Material Handling Division

Grossostheimer Strasse 198


D-63741 Aschaffenburg

PO Box 10 0136
D-63701 Aschaffenburg

Linde MPV/R-01 p. 33
LFH-MPV/R-01 07/01

Linde AG
Linde Material Handling Division
Schweinheimer Str. 34 · D-63743 Aschaffenburg

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