NO.

HL-EN-HP3G 06/2023 01 /20

2.1

HP3G SERIES HP3G series variable axial piston pump with

swashplate design for hydrostatic drives in

Swash-plate Type closed circuit, high pressure, high speed,

high reliability, low noise, can be applied in
Axial Piston Variable Displacement Pump engineering machinery, mobile machinery
and agricultural machinery.

Applied in medium pressure closed circuit

Size: 28 32 46
Rated pressure (bar): 345 345 345
Max. pressure (bar): 380 380 385

Contents Features
Technical Data 02 ·Variable axial piston pump of swashplate design for
Type introduction 03-05 hydrostatic drives in closed circuit.
Control mode ·The flow is proportional to the drive speed and
·Manual displacement control 06 displacement. The flow increases as the angle of the
(MDC) swashplate is adjusted from zero to its maximum value.
·Electrical displacement control 07 ·Flow direction changes smoothly when the swashplate
(EDC) is moved through the neutral position.
Pump principle ＆ installation size ·Two pressure-relief valves are provided on the high
·HP3G 28 08-11 pressure ports to protect the hydrostatic transmission
·HP3G 32 12-15 (pump and motor) from overload.
·HP3G 46 16-19 ·The integrated charge pump can provide system
replenishing and cooling fluid flow.
·High reliability, long working lifetime
·Compact structure, high power density.

125
 02 /20 Hengli hydraulics Piston Pump ｜ HP3G Series

Technical data

Size 28 32 46

Displacement (cc/rev) 28 32 45.9

Rated (rpm) 3400 3400 3000

Speed Max. (rpm) 4000 4000 4100

Min. (rpm) 500 500 500

Rated (bar)
345 345 345
(relative to Charge pressure)
Max. (bar)
Pressure 380 380 385
(relative to Charge pressure)
Min. low loop pressure(bar)
10 10 10
(relative to Charge pump)

Charge pressure Min. (bar) 16 16 6

(relative to Charge pump) Max. (bar) 31 31 31
Control Pressure Min. (bar)
24 24 21.5
(relative to Charge pump) (EDC control)(bar)

02
Charge pump displacement (cc/rev) 12 12 13.9

Rated (bar) 3 3 1.7

Casting pressure
Max. (bar) 5 5 5.2

Suction pressure Rated (bar) 0.8 0.8 0.8

( Absolute pressure ) Max. (bar) 2 2 6

Oil viscosity (mm /s) 2

10~1000，Best range: 16~36

Oil Temperature (℃ ) -20~95

Oil Cleanliness ISO 4406 20/18/15 or higher

Weight ( w/o auxiliary flange ) (Kg) 33.3 32.3 33

Permissible input and through-drive torques

S1 13T 16/32DP 198

Max. input torque at drive shaft (Nm)
S2 15T 16/32DP 319

A1 9T 16/32DP 60

Max. through-drive torque (Nm) A2 11T 16/32DP 126

B1 13T 16/32DP 198

126
Piston Pump ｜ HP3G Series Hengli hydraulics 03 /20

Type introduction

HP3G 46 A R A2 N F S2 B1 K28 B P J PN
① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ ⑪ ⑫ ⑬ ⑭ ⑮

Product series
① Variable piston pump of swashplate in closed circuit HP3G

Displacement
② Displacement cc/rev 28 32 46

Product version
③ Series code A

Rotation
Right hand (clockwise) R
④
Left hand (counter-clockwise) L 02

Control
28 32 46 Code
High current electric proportional displacement control (HC EDC), oil filled,
● ● A2
deutsch DT04-2P, voltage 12V DC, control range: 600mA~1650mA
⑤
High current electric proportional displacement control (HC EDC), oil filled,
● ● A4
deutsch DT04-2P, voltage 24V DC, control range: 200mA~500mA
Manual displacement control, (control handle) -29° ~+29° ● A3

Displacement Limiters
Without displacement limiters N
⑥
With displacement limiters M

Mounting flange
⑦ ISO 3019-1, SAE B-2 hole (101-2) F

Input shaft
SAE J744-25-4 15T 16/32DP S2
⑧
SAE J744-22-4 13T 16/32DP S1

127
 04 /20 Hengli hydraulics Piston Pump ｜ HP3G Series

Type introduction

Through drive option

No through drive NN
SAE A 82-2 SAE J744-16-4 9T 16/32DP A1
⑨
SAE A 82-2 SAE J744-19-4 11T 16/32DP A2
SAE B 101-2 SAE J744-22-4 13T 16/32DP B1

Setting pressure of the high pressure relief valve

⑩—Overpressure protection type and setting side "A" and setting side "B"

High pressure relief 250 bar K25

valve setting 280 bar K28
⑩ 300 bar K30
(differential pressure: 320 bar K32
relative to Charge pressure) 345 bar K35

Please contact us for configurations or pressures not shown in above form.

02

Charge pump
28 32 46 代号
⑪ With charge pump, 13.9 cc/rev ● B
With charge pump, 12cc/rev ● ● C

Filtration Options
Remote pressure, with charge pump P
⑫
Suction, with charge pump L

Setting pressure of the low pressure relief valve

21.5 bar J
19.5 bar B
⑬
24 bar S
26.9 bar T

128
Piston Pump ｜ HP3G Series Hengli hydraulics 05 /20

Type introduction

Control orifice
Control orifice of Servo A&B φ0.9mm PN
⑭ Control orifice of Servo A&B φ1.4mm RN
Without control orifice NN

Paint and Nameplate

⑮ Black paint and Hengli nameplate Blank

Standard / special version

Standard version S
With neutral position switch K
Emergency return valve (Brake unloading valve) F
⑯ Special version
(28/32) With Flushing flow (L/min) Code differential pressure ΔP=5bar, low pressure
flush valve 6 A side 20 bar, damping hold Φ1.6mm

02
Remark：● = Available； ○ = On request

129
 A
M5
06 /20M4
Hengli hydraulics Piston Pump ｜ HP3G Series

flow out A

Manual displacement control ( MDC)

The manual proportional displacement control (MDC) consists of a handle on top of a rotary input shaft.
CW

The shaft provides an eccentric connection to a feedback link. This link is connected on its one end with
L2

a porting spool. On its other end the link is connected the pumps swashplate. B
MB

The MDC changes the pump displacement

L1 betweenSno flow and full flow into opposite directions.

Neutral

29° min 29° min

3-Φ7
0.7
R5
R4
1.2

.3
R25
02

Schematic diagram of Control valve

control joystick adjustment

手动控制

130
 M4
M5
Piston Pump ｜ HP3G Series Hengli hydraulics 07 /20

Electrical displacement control (EDC)

flow out B

The High Current Electrical Displacement Control (HC EDC) consists of a pair of proportional solenoids
on each side of a three-position, four-way porting spool. The
L2proportional solenoid applies a force input
CW

to the spool, which ports hydraulic pressure to either side of a double acting servo piston. Differential
pressure across the servo piston rotates the swashplate, changing the pump's displacement from full
B
L1 S M2
displacement in one direction to full displacement in the opposite direction.

A serviceable 125 μm screen is located in the supply line immediately before the control porting spool.

Features: ·Pump displacement — control current

• Precision parts provide repeatable accurate
displacement settings with a given input signal. 100%
• Both ends of the double acting servo piston are Displacement
drained to case when input signal current is not
present. The servo piston is coupled to a spring
centering mechanism.
-b -a 02
0 a b
Benefits:
Current mA
• Simple, low-cost design.
• Pump will return to neutral after prime mover
shuts down.
• Pump will return to neutral if external electrical 100%
input signal fails or if there is a loss of charge
pressure

泵排量vs控制电流
·EDC Response time

Orifice diameter* mm [in] Average response time [seconds]

Acceleration Deceleration
1.2 [0.046] 2.0 1.6
None 0.9 1.0

*Contact Hengli for special orifice combinations.

131
 HP3G28泵原理图
08 /20 Hengli hydraulics Piston Pump ｜ HP3G Series

HP3G28 Pump principle

M14

C2 C1

M3 E

MA

A
M5
M4

flow out A

02
CW

L2

B
MB
L1 S

Input shaft rotation CW CCW

Energized coil C2 C1 C2 C1
Oil port A Out In In Out
Oil port B In Out Out In
Servo pressure acting oil port M4 M5 M4 M5

Connector:
100%
Displacement

Deutsch DT04-2P
-b -a
Voltage：12V
0 a b
V View
Current mA

Refer to pump installation drawing for port locations.

100%

泵排量vs控制电流
132
Piston Pump ｜ HP3G Series Hengli hydraulics 09 /20

Installation size

HP3G28
安装尺寸 installation size

167 78.1 78.1

80.8
52.8
M4
M5
E

C1

116
116
108.7
61.2

Low - pressure
M14
relief valve
C2

167
119 119
56.4

02

L2 M3
M5
L2 MB

171.8
M3

Center of
gravity

(27)
MB
67
60

S
24
54

2-Φ14.3
15

87.5
S
High - pressure MA 73 73
137.5
relief valve
143

228.5
210.5
143.6 46

0
9.7-0.5

23.4

B
20.8

60

Φ101.6 -0.05
0
41.2

A
15T-16/32DP, 30° pressure angle
L1 19
Flush valve fillet root side fit per
56.4
ANSI B92.1-1970 class 5,
147.5
also mates with flat root side fit

133
 10 /20 Hengli hydraulics Piston Pump ｜ HP3G Series

Installation size

·HP3G28Port details

Tightening
Port Name Port Size and Description
Torque(N.m)

S Suction port ISO 11926-1 ( 1 1/16-12UN ) 101

A, B Working port ISO 11926-1 ( 1 1/16-12UN ) 101

L1, L2 Drain port ISO 11926-1 ( 1 1/16-12UN ) 101

MA, MB Port "A" and "B" gage port ISO 11926-1 ( 9/16-18UNF ) 25

M3 Gauge port of charge pump ISO 11926-1 ( 9/16-18UNF ) 25

E External control port ISO 11926-1 ( 9/16-18UNF ) 25

M4, M5 Servo gage port ISO 11926-1 ( 7/16-20UNF ) 15

M14 Air bleed port ISO 11926-1 ( 7/16-20UNF ) 15

02

134
Piston Pump ｜ HP3G Series Hengli hydraulics 11 /20

Installation size
安装法兰
HP3G28 Mounting Flange

9.7 -0.5
0

-0.05
0
Φ101.6

2-Φ14.3

146

02

HP3G28 Input Shaft type

41.2

34.3

31.5

16.2
Φ22.225

ANSI B92.1b-1996
13T-16/32DP

"S1" type spline shaft

135
轴伸
 HP3G32泵原理图
12 /20 Hengli hydraulics Piston Pump ｜ HP3G Series

HP3G32 Pump principle

M14

ccw N CW

M3 E

MA

A
M5
M4

flow out A

02
CW

L2

B
MB
L1 S

Input shaft rotation CW CCW

Neutral
Energized coil C2 C1 C2 C1
Oil port 29°
A min 29° min Out In In Out
Oil port B 3-Φ7 In Out Out In
Servo pressure acting oil port M4 M5 M4 M5
0.7
R5
R4
1.2

.3
R25

Schematic diagram of Control valve

control joystick adjustment

手动控制

136
Piston Pump ｜ HP3G Series Hengli hydraulics 13 /20

Installation size

安装尺寸
HP3G32 Installation size

78.1 78.1

167
82.7
M5 M4
50.1
E

108.7

116
61.2

116
Low - pressure
relief valve M14

167 105 105

56.4

10
02

L2 M3

209.6
MB
Center of

(27)
gravity
24.2

67.2
60.2

53.8
14.8

2-Φ14.3

87.5
S
High - pressure
MA 73 73
relief valve
137.5
143
228.5
210.5
143.5

9.7-0.5
0

L1
23.4

B
21

60.2

-0.05
0
Φ101.6
41

A
19 46
Flush valve 15T-16/32DP, 30° pressure angle
56.4
fillet root side fit per
147.5 ANSI B92.1-1970 class 5,
also mates with flat root side fit

137
 14 /20 Hengli hydraulics Piston Pump ｜ HP3G Series

Installation size

·HP3G32 Port details

Tightening
Port Name Port Size and Description
Torque(N.m)

S Suction port ISO 11926-1 ( 1 1/16-12UN ) 101

A, B Working port ISO 11926-1 ( 1 1/16-12UN ) 101

L1, L2 Drain port ISO 11926-1 ( 1 1/16-12UN ) 101

MA, MB Port "A" and "B" gage port ISO 11926-1 ( 9/16-18UNF ) 25

M3 Gauge port of charge pump ISO 11926-1 ( 9/16-18UNF ) 25

E External control port ISO 11926-1 ( 9/16-18UNF ) 25

M4, M5 Servo gage port ISO 11926-1 ( 7/16-20UNF ) 15

M14 Air bleed port ISO 11926-1 ( 7/16-20UNF ) 15

02

138
Piston Pump ｜ HP3G Series Hengli hydraulics 15 /20

Installation size
安装法兰
HP3G32 Mounting Flange

9.7 -0.5
0

-0.05
0
Φ101.6

2-Φ14.3

146

02

HP3G32 Input Shaft type

41.2

34.3

31.5

16.2
Φ22.225

ANSI B92.1b-1996
13T-16/32DP

"S1" type spline shaft

139
轴伸
 泵原理图
16 /20 Hengli hydraulics Piston Pump ｜ HP3G Series

HP3G46 Pump principle

C2 C1

E D

M3
M1
A
M4
M5

flow out B

02
CW
L2

B
L1 S M2

Input shaft rotation CW CCW

Energized coil C2 C1 C2 C1
Oil port A Out In In Out
Oil port B In Out Out In
Servo pressure acting oil port M4 M5 M4 M5

Connector:
100%
Displacement

Deutsch DT04-2P
Voltage：12V -b -a

V View 0 a b
Current mA

Refer to pump installation drawing for port locations.

100%

泵排量vs控制电流

140
Piston Pump ｜ HP3G Series Hengli hydraulics 17 /20

Installation size

HP3G46
安装尺寸 installation size

193.6
171.9
V
21.2 Approximate center of gravity

C1

M1 M3

F
42.1 35.6

D E
8.1

72.7
16.8

M2
1.6

C2
1/2-13UNC
（2 places）adapter
27.7
185.5 73
210.4 146
172.8

High - pressure 02
relief valve (Port B) Neutral adjusting screw

M5
170.5
28.3

78.7
75.3

B
30
39.7

A
55.7

2-Φ14.3
81.5

Through hole
L2 43.7
Approximate center of gravity 73 73
54.3
79.8 122.4
82
107.3
129.5
195.7

203.3
166.3
Low - pressure relief valve

High - pressure relief valve (Port A)

Bypass valve
0
M4
9.7-0.5

L1
78.7

R2
70.2

.5
70
Φ101.6 -0.05
Φ72.9min.

33.6

30
Φ33.02
0

Φ24.981

15T-16/32DP 30° pressure angle

fillet root side fit per 22.5 22.6
ANSI B92.1-1970 class 5, 37.6 82
also mates with flat root side fit 45.1 143.8
196.1
211.8
263.8
281.2

141
 18 /20 Hengli hydraulics Piston Pump ｜ HP3G Series

Installation size

·HP3G46 Port details

Tightening
Port Name Port Size and Description
Torque(N.m)

S Suction port SAE J1926/1 ( 1 5/16-12UN-2B ) 134

A, B Working port SAE J1926/1 ( 1 5/16-12UN-2B ) 134

L1, L2 Drain port SAE J1926/1 ( 1 1/16-12UN-2B ) 101

M1, M2 Port "A" and "B" gage port SAE J1926/1 ( 9/16-18UNF-2B ) 25

M3 Gauge port of charge pump SAE J1926/1(9/16-18UNF-2B) 25

M4, M5 Servo gage port SAE J1926/1 ( 9/16-18UNF-2B ) 25

Charge filtration port D

(To remote filter ISO 11926-1 7/8-14
Charge filtration port D charge gauge
D SAE J1926/1 ( 7/8-14UNF-2B ) 73
port for remote filtration with charge
pump option)
02

Charge filtration port E

E (From remote filter charge gauge SAE J1926/1 ( 7/8-14UNF-2B ) 73

port for remote filtration with or w/o
charge pump option)

F Air bleed port SAE J1926/1(7/16-20UNF-2B) 15

142
Piston Pump ｜ HP3G Series Hengli hydraulics 19 /20

安装法兰
Installation size

HP3G46 Mounting Flange

SAE B 2 hole
ISO 3019-1

101.6 -0.05
0
2-Φ14.3

146 9.7 -0.5

0

HP3G46 Input Shaft type

02

41 46

33 38

16.5 22
Φ22.085

Φ23.23

13-16/32DP 15T-16/32DP

"S1" type spline shaft "S2" type spline shaft

轴伸

143
 20 /20 Hengli hydraulics Piston Pump ｜ HP3G Series

02

China America © This brochure can be reproduced, edited, reproduced or

transmitted electronically without the authorization of Hengli
+86 400 101 8889 +01 630 995 3674 Hydraulic Company. Due to the continuous development of
the product, the information in this brochure is not specific to
Germany Japan the specific conditions or applicability of the industry, thus,
Hengli does not take any responsibility for any incomplete or
+49（30）72088-0 +81 03 6809 1696 inaccurate description.

144