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77019634-Tram Pump
77019634-Tram Pump
MANUAL 77019634
Bill of material of the kit part number 7701 7640 on next page
PROCEDURE MANUAL: 77019634
4
PROCEDURE
0.1 SAFETY
WARNING
Follow the general safety instruction available on the section of the service manual delivered with the machine
PROCEDURE MANUAL: 77019634
6
2
1
Remove the top hood
Drain and remove the fuel reservoir
Plug the inlet and outlet connection
pipes.
Torque: 85 Nm
19 mm
IN
4 3 10 20 19 1
11 16
1
1 13-14-15
1 12
18 17
8
3 21 22 23
3 4
1 5 9 3
7 6
• Item 1 Minimess 73803403 • Item 12 Half flange 67007872
• Item 2 Straight fitting 73808806 • Item 13 Lock washer 85128209
• Item 3 Elbow fitting 90° 81670909 • Item 14 Bolt 86714359
• Item 4 Straight fitting 86676999 • Item 15 O ring 67008479
• Item 5 Nut 81673929 • Item 16 Straight fitting 86432239
• Item 6 Rediucer 81764229 • Item 17 Elbow fitting 90° 81956089
• Item 7 Elbow fitting 90° 81956109 • Item 18 Straight fitting 77017980
• Item 8 Straight fitting 81673519 • Item 19 Check Valve 81676139
• Item 3 Rediucer 81716749 • Item 20 Straight fitting 85339009
• Item 9 Elbow fitting 90° 81718079 • Item 21 Straight fitting 81670059
• Item 10 Tee 81671909 • Item 22 Elbow fitting 90° 81670879
• Item 11 Elbow fitting 45° 85381359 • Item 23 Straight fitting 73808806
Torque: 200 Nm
24 mm Mount the pump assembly on the diesel
engine.
Before After
20mm
COMPONENTS HOSING
TRAMMING
(TRANSLATION)
15 11
L U
A B
35cc/t
Ø6x1
10 Bar
Ø10x1
10
16
P
P T
P MX
109
6
Ø6x1
13
Ø6x1
8
104 6 108
0 24
SP1 4 103
9 Bars
8
4
4SP 12
4SP 12
106 110 111
105
4
32
1 33
3 16 BAR PREINFLATING
2
5 BARS
42
0.16L
IN
M10
133
M
ST1
6
107 2
6
113
OUT
12
34
HP RV
7
b a
R T1 T2 YF1 FW YR1 RV Ps Fa2 Fa1 Fe Mb
12
4
B
FORWARD
102
440 bar
F3L912W
A4VG
2500 T/min
750 T/min
56 cc
11.6 cc
M 440 bar
420 bar
28 bar
114 115
1
X1 X2 G MH M a
HP FW
6
4 5
112
12
PROCEDURE MANUAL: 77019634
13
WARNING
X1
X2 Y2
R
HP.B
Remove the plug from the orifice R on
the pump in order to bleed air from the
PS body.
DA MB When oil is coming out without bubbles
plug it back.
OF
CP MA
T2 G
HP.A
PROCEDURE MANUAL: 77019634
14
B
X1
X2 Y2
R
HP.B
Plug a 0-30 bar gauge on the pump port
G.
Start the diesel engine, and as soon as
PS the diesel is started, check that the
DA MB charge pressure is rising quicly to 30bar.
If not stop the engine and chech for
OF leakadge.
CP MA
T2 G
HP.A
X1
X2 Y2
R
HP.B
OF
CP MA
T2 G
HP.A
PROCEDURE MANUAL: 77019634
15
X1
HP.A
MAINTENANCE INSTRUCTIONS
LIST OF ATTACHMENTS
TILTING
(GODET)
A B
35cc/t
27 26 25 24
Ø16x2
Ø16x2
Ø16x2
Ø16x2
101 118 119
Ø6x1
4 4
Ø10x1
10 Bar
10
16 8 8
8 8
PARKING BRAKE ACCELERATING INCHING
(ACCELERATION) 120 121 122 123
(FREIN DE PARK)
A B
12
10
14
Ø16x2
Ø16x2
Ø16x2
Ø16x2
A B
175
175
YB1 T F 4 T X
P
P T
P MX
A B A B
T
109
Ø6x1
13
180 180 140
Ø6x1
8
104 6 108
0 24
SP1 4 103 P P
9 Bars
8
4 60 60
140
22
4SP 12
4SP 12
23
106 110 111 T P LS M PVG32
4
105
Ø16x2
21
PP1
Ø16x2
32
1 33
Ø25x2.5
3 16 BAR PREINFLATING
2 5 BARS
Y398
0.16L
42 43
127
IN 1 2
6
M10
3 36
ST1 133
107 M 2
6
6
113 Ø16x2
19
Ø6x1
6
12
34
S MS B
129
125
135/160 BARS
HP RV CF EF 6
PREINFLATING
7 6 100 BARS
b a P
YF1 FW YR1 RV
2.5L
R T1 T2 Ps Fa2 Fa1 Fe Mb LS
T
P
12
40
P
4
B
FORWARD 20 39
210
Y53
102 MA 37 P
440 bar T
38
A
117 T 6 131 130
10 6 6
F3L912W
124 132
A4VG 6
2500 T/min 41
750 T/min
56 cc 51L/min
11.6 cc
M 440 bar
22cc
M 4cc
17 31
OPTION
420 bar
28 bar
1
X1 X2 G MH Ma
16
HP FW 116
6 160 mic 160 mic 160 mic 20 mic
4 5
112
12 28 29 30 18
51 LITERS AT LEVEL