Axial piston variable pump

A10V(S)O, A10VO Series 3x and 5x

with electro-proportional EF differential RE 92709
pressure control Edition: 12.2015
Replaces: 05.2004

Series 31 and 32
▶▶ Sizes 18 to 180
▶▶ Nominal pressure/maximum pressure 280 / 350 bar
▶▶ Open circuit

Series 52 and 53
▶▶ Sizes 18 to 100
▶▶ Nominal pressure/maximum pressure 250 / 315 bar
▶▶ Open circuit

Features Inhalt
▶▶ Electro-proportional differential pressure control by a Ordering code A10V(S)O series 31 2
current signal Ordering code A10VO series 32 3
▶▶ High precision Ordering code A10VO series 5x 4
▶▶ Safe function in the event of a power failure, e.g. supply EF – differential pressure control, electrically variable 5
of braking and steering systems Dimensions A10 V(S)O series 31 and 32 7
▶▶ Use of standard proportional amplifiers possible Dimensions A10 VO series 52 and 53 8
▶▶ Compact design Connection table series 31 9
Connection table series 32 9
Application possibilities Connection table series 52/53 9
▶▶ Variations in the fine control Connector for solenoids 10
▶▶ Control of the maximum flow Project planning notes 11
▶▶ Use for electronic load limiting control Safety instructions 11

Further information on the relevant products can be found

in the data sheets:
A10V(S)O series 31 92701
A10VO series 32 92705
A10VO series 52/53 92703

RE 92709/12.2015, Bosch Rexroth AG

2 Axial piston variable pump | A10V(S)O, A10VO; electro-proportional EF differential pressure control
Series 3x and 5x |
Ordering code A10V(S)O series 31
Ordering code A10V(S)O series 31 (see also data sheet 92701)
01 02 03 04 05 06 07 08 09 10 11 12 13
A10V(S) O / 31 – P

Version 18 28 45 71 100 140

01 Standard version (without code) ● ● ● ● ● ●
High-speed version – – ● ● ● ● H

Axial piston unit

02 Variable swashplate design, nominal – ● ● ● ● ● A10V
pressure 280 bar, maximum pressure
● – – – – – A10VS
350 bar

Operating mode
03 Pump, open circuit O

Size (NG)
04 Geometric displacement 18 28 45 71 100 140

Control device Controller axis x y

05 Differential pressure control, electrically variable, negative characteristic curve EF.

Δp shifting U = 12 V ● ● ● ● ● ● EF1

y Controller axis y U = 24 V ● ● ● ● ● ● EF2
x ● ● ● ● ● ●
Δp shifting U = 12 V EF6
Controller axis x U = 24 V ● ● ● ● ● ● EF7
Possible controller combinations 1)

Controller axis x Controller axis y

Pressure Flow controller X-T plugged

● ● ● ● ● ● EF.1) D C
controller1) without flushing function

X-T open
● ● ● ● ● ● EF.1) D F
without flushing function

Flow control X-T plugged Pressure controller X-T plugged

● ● ● ● ● ● EF. S G
with flushing function remote controlled without flushing function

X-T open
● ● ● ● ● ● EF. F G
without flushing function

Series 18 28 45 71 100 140

06 Series 3, index 1 31
All other ordering code information for position 07 to 10 and 12 can be found in the data sheets 92701

Port plate Position Fastening thread

11 Flange ports rear metric not for through drive ● ● ● – ● ● 11
according to – – – ● – – 41
SAE J518
SAE ● ● ● – ● ● 61
– – – ● – – 91
on the side metric ● ● ● – ● ● 12
opposite, – – – ● – – 42
top, bottom
SAE ● ● ● – ● ● 62
– – – ● – – 92

Connector for solenoids

13 DEUTSCH molded connector, 2-pin, without suppressor diode P

● = Available ○ = On request – = Not available

1) For controller combinations with pressure controller, differential
pressure control can only take place in controller axis “y”.
This is only possible with the combinations with EF1 and EF2.

Bosch Rexroth AG, RE 92709/12.2015

 Axial piston variable pump | A10V(S)O, A10VO; electro-proportional EF differential pressure control 3
| Series 3x and 5x
Ordering code A10VO series 32

Ordering code A10VO series 32 (see also data sheet 92705)

01 02 03 04 05 06 07 08 09 10 11 12
A10V O / 32 – P

Axial piston unit 45 71 100 140 180

01 Variable swashplate design, nominal pressure 280 bar, maximum pressure 350 bar A10V

Operating mode
02 Pump, open circuit O

Size (NG)
03 Geometric displacement 45 71 100 140 180

Control device Controller axis x y

04 Differential pressure control, electrically variable, negative characteristic curve EF.

Δp shifting U = 12 V ● ● ● ● ○ EF1

y controller axis y U = 24 V ● ● ● ● ○ EF2
x ● ● ● ● ○
Δp shifting U = 12 V EF6
Controller axis x U = 24 V ● ● ● ● ○ EF7
Possible controller combinations 1)

Controller axis x Controller axis y

Flow controller X-T plugged EF.1) D C
Pressure controller1) ● ● ● ● ○
without flushing function
X-T open EF.1) D F
● ● ● ● ○
without flushing function
Flow control X-T plugged Pressure controller X-T plugged EF. S G
● ● ● ● ○
with flushing function remote controlled without flushing function
X-T open EF. F G
● ● ● ● ○
without flushing function

Series 45 71 100 140 180

05 Series 3, index 2 32
All other ordering code information for position 06 to 09 and 11 can be found in the data sheets 92705

Port plate Position Fastening thread

10 Flange ports rear metric not for through drive ● ● ● ● ● 11
according to SAE J518 at side opposite metric ● ● ● ● – 12
top, bottom
– – – – ● 22
metric

Connector for solenoids

12 DEUTSCH molded connector, 2-pin, without suppressor diode P

● = Available ○ = On request – = Not available

1) For controller combinations with pressure controller, differential

pressure control can only take place in controller axis “y”.
This is only possible with the combinations with EF1 and EF2.

 RE 92709/12.2015, Bosch Rexroth AG

4 Axial piston variable pump | A10V(S)O, A10VO; electro-proportional EF differential pressure control
Series 3x and 5x |
Ordering code A10VO series 5x

Ordering code A10VO series 5x (see also data sheet 92703)

01 02 03 04 05 06 07 08 09 10 11 12
A10V O / 5x – P

Axial piston unit 18 28 45 60 63 72 85 100

01 Variable swashplate design, nominal pressure 250 bar, maximum pressure 315 bar ● ● ● ● ● ● ● ● A10V

Operating mode
02 Pump, open circuit O

Size (NG)
03 Geometric displacement 18 28 45 60 63 72 85 100

Control device Controller axis x y

04 Differential pressure control, electrically variable, negative characteristic curve EF.

Δp shifting U = 12 V ○ ○ ○ ○ ○ ○ ● ● EF1

y Controller axis y U = 24 V ○ ○ ○ ○ ○ ○ ● ● EF2
x ○ ○ ○ ○ ○ ○ ● ●
Δp shifting U = 12 V EF6
Controller axis x U = 24 V ○ ○ ○ ○ ○ ○ ● ● EF7
Possible controller combinations 1)

Controller axis x Controller axis y

Flow controller X-T plugged
Pressure EF.1) D C
without flushing ○ ○ ○ ○ ○ ○ ● ●
controller1)
function
X-T open
without flushing ○ ○ ○ ○ ○ ○ ● ● EF.1) D F
function
Flow controller X-T plugged Pressure controller X-T plugged
with flushing function remote controlled without flushing ○ ○ ○ ○ ○ ○ ● ● EF. S G
function
X-T open EF. F G
○ ○ ○ ○ ○ ○ ● ●
without flushing function

Series 18 28 45 60 63 72 85 100
05 Series 5, index 2 – ● ● ● – – ● – 52
Series 5, index 3 ● ● ● – ● ● ● ● 53

All other ordering code information for position 06 to 11 can be found in the data sheets 92703

Connector for solenoids

12 DEUTSCH molded connector, 2-pin, without suppressor diode P

● = Available ○ = On request – = Not available

1) For controller combinations with pressure controller, differential

pressure control can only take place in controller axis “y”.
This is only possible with the combinations with EF1 and EF2.

Bosch Rexroth AG, RE 92709/12.2015

 Axial piston variable pump | A10V(S)O, A10VO; electro-proportional EF differential pressure control 5
| Series 3x and 5x
EF – differential pressure control, electrically variable

EF – differential pressure control, electrically variable

The differential pressure control is based on a pressure ▼▼ Characteristic curve EF

flow controller. 40
In combination with a pressure controller, it limits the maxi-
∆pmax = 10 bar
mum pressure at the pump outlet within the control range of

Setting value Δp [bar]

30
the variable pump. The variable pump only supplies as much
hydraulic fluid as is required by the consumers.
In combination with a remote controlled pressure controller
20
DG, LS pressure limitation takes place via a separate pres-
sure relief valve. More information can be found in data
sheets 92701, 92703 and 92705. 10
In addition to the function of the pressure controller, a
differential pressure is tapped off via an adjustable orifice
0
(e.g. directional valve) which regulates the flow of the pump 0 1
Current I/Imax
before and after the orifice. The pump flow is equal to the
actual hydraulic fluid quantity required by the consumer. Unloading port X to the reservoir and with de-energized
With all controller combinations, the Vg reduction has priority. solenoid results in a zero stroke (“standby”) pressure
▶▶ Basic position in depressurized state:Vg max. which is about 1 to 2 bar higher than the defined differen-
▶▶ Setting range for pressure control series 3x tial pressure Δp. Other system influences are not taken into
25 to 280 bar. account.
Standard is 280 bar.
▶▶ Setting range for pressure control series 5x Technical data, solenoids EF1../EF6.. EF2../EF7..
35 to 250 bar. Voltage 12 V (±20 %) 24 V (±20 %)
Standard is 250 bar. Control current
The electrically variable differential pressure control can be Start of adjustment Δp max 0 mA 0 mA
used to reduce the differential pressure by a maximum of End of adjustment Δp min 1200 mA 600 mA
10 bar. A PWM signal is used to control the electrically Current limit 1.54 A 0.77 A
variable controller (solenoid). Nominal resistance (at 20 °C) 5.5 Ω 22.7 Ω
▶▶ Setting range for differential pressure control: Dither frequency 100 to 200 Hz 100 to
20 to 40 bar. 200 Hz
Standard is 24 bar. Minimum working stroke of the 352 mA 176 mA
If another setting is required, please state in plain text. dither within the control
range1)
Duty cycle 100 % 100 %
Operating temperature range -20 °C to +115 °C
Type of protection: see connector version page 10

Project planning note

For a maximally energized valve, a minimum differential
pressure Δp of 10 bar must be present.

1) ΔI = 44 % of the current difference within the control range,

regardless of the mean value of the current

 RE 92709/12.2015, Bosch Rexroth AG

6 Axial piston variable pump | A10V(S)O, A10VO; electro-proportional EF differential pressure control
Series 3x and 5x |
EF – differential pressure control, electrically variable

▼▼ Circuit diagram EF.DF series 3x ▼▼ Circuit diagram EF.DF series 5x

With EF.DC With EF.DC
plugged plugged
1 X
1 X

B B

S L1 L S L1 L

▼▼ Circuit diagram EF.FG series 3x ▼▼ Circuit diagram EF.FG series 5x

1
1

X X1
X X1

With EF.SG With EF.SG

plugged plugged

1
1

B
B

S L1 L S L1 L

1 The metering orifice (control block) or pressure relief For ports, see Connection table series 31 and Connection
valve and the line is not included in the scope of delivery. table series 52/53 on page 9.

Bosch Rexroth AG, RE 92709/12.2015

Dimensions [mm]
 A10V(S)O, A10VO; electro-proportional EF differential pressure control 7
| Series 3x and 5x
Dimensions A10 V(S)O series 31 and 32

Dimensions A10 V(S)O series 31 and 32

Clockwise rotation (main dimensions of the variable pump and the technical data, see data sheet 92701, 92705)

▼▼ Valve mounting with port plate 12/42/62/92 A5b Controller variants

A1a3) A5a EF.SG; EF.FG
A1 A5
X1
X
X X
L

A3a
A3
A2
A4
Valve mounting for
counter-clockwise
A6
rotation

▼▼ Valve mounting with port plate 11/41/61/91

A8b Controller variants

A8a EF.SG; EF.FG
A9 A7
A8 A7a3)
X X1
X X
L
A3a

A3
A2
A4

Valve mounting for

counter-clockwise rotation

Size A1 A1a3) A2 A3 A3a A4 A5 A5a A5b A6 A7 A7a3) A8 A8a A8b A9

18 108 129 40 110 113 124 109 81 109 133 – – – – – –
28 118 139 40 110 113 124 119 91 119 142 95 74 209 181 209 232
45 133 154 40 110 113 124 129 101 129 153 103 82 228 200 228 251
71 161 182 40 110 113 124 143 115 143 167 114 93 262 234 262 285
100 229 250 40 110 113 124 148 120 148 172 121 100 327 299 327 350
140 1)
233 254 29 99 102 136 163 135 163 187
on request
1402) 206 227 29 99 102 136 163 135 163 187

1) Dimensions of mounting flange C

For ports, see Connection table series 31 and 32 on 2) Dimensions of mounting flange D
page 9. 3) At port plates 61, 91 or 62, 92 series 31 see data sheet 92701.

 RE 92709/12.2015, Bosch Rexroth AG

8 A10V(S)O, A10VO; electro-proportional EF differential pressure control Dimensions [mm]
Series 3x and 5x |
Dimensions A10 VO series 52 and 53

Dimensions A10 VO series 52 and 53

Clockwise rotation (main dimensions of the variable pump and the technical data, see data sheet 92703)

Controller variants
EF.SG; EF.FG
X

X1

A1a A4
A6 A1
A3
X X

A5
A2b
A2a

A2

Size A1 A1a A2 A2a A2b A3 A4 A5 A6

18
28
45
on request
60
63
72
851) 241.5 245 139.5 111.5 139.5 171.5 74 163 –
852) 251.5 255 139.5 111.5 139.5 181.5 74 163 –
100 251.5 255 133 105 133 181.5 74 157 –

For ports, see Connection table series 52/53 on page 9. 1) Dimensions of mounting flange C
2) Dimensions of mounting flange D

Bosch Rexroth AG, RE 92709/12.2015

 Axial piston variable pump | A10V(S)O, A10VO; electro-proportional EF differential pressure control 9
| Series 3x and 5x
Connection table series 31

Connection table series 31

Ports version metric Standard Size pmax abs [bar]2) State

B Working port (high-pressure series) SAE J518 3)
See data sheet 350 O
Fastening thread1) DIN 13 92701
S Suction port (standard pressure series) SAE J5183) 10 O
Fastening thread1) DIN 13
L Drain port DIN 3852 2 O5)
L1 Drain port ISO 119264) 2 X5)
X Pilot pressure controller axis y DIN 3852 M14 × 1.5; 12 deep 350 O
X1 Pilot pressure controller axis x DIN 3852 M14 × 1.5; 12 deep 350 O

Ports version SAE Standard Size pmax abs [bar]2) State

B Working port (high-pressure series) SAE J518 See data sheet 350 O
Fastening thread1) ASME B1.1 92701
S Suction port (standard pressure series) SAE J518 10 O
Fastening thread1) ASME B1.1
L Drain port ISO 119264) 2 O5)
L1 Drain port ISO 119264) 2 X5)
X Pilot pressure controller axis y ISO 11926 4)
7/16-14UNC-2B; 11.5 deep 350 O
X1 Pilot pressure controller axis x ISO 119264) 7/16-14UNC-2B; 11.5 deep 350 O

Port plate assignment metric/SAE see Ordering code A10V(S)O series 31 (see also data sheet 92701) and position 11 on
page 2

Connection table series 32

Ports Standard Size pmax abs [bar]2) State

B Working port (high-pressure series) SAE J5183) See data sheet 350 O
Fastening thread1) DIN 13 92705
S Suction port (standard pressure series) SAE J5183) 10 O
Fastening thread1) DIN 13
L Drain port ISO 119264) 2 O5)
L1 Drain port ISO 11926 4)
2 X5)
X Pilot pressure controller axis y ISO 119264) 7/16-14UNC-2B; 11.5 deep 350 O
X1 Pilot pressure controller axis x ISO 11926 4)
7/16-14UNC-2B; 11.5 deep 350 O

Connection table series 52/53

Ports Standard Size pmax abs [bar]2) State

B Working port (high-pressure series) SAE J518 3)
See data sheet 315 O
Fastening thread1) DIN 13 92703
S Suction port (standard pressure series) SAE J5183) 5 O
Fastening thread1) DIN 13
L Drain port ISO 119264) 2 O5)
L1, L26) Drain port ISO 119264) 2 X5)
X Pilot pressure controller axis y ISO 11926 7/16-20UNF-2B; 11.5 deep 315 O
X1 Pilot pressure controller axis x ISO 11926 7/16-20UNF-2B; 11.5 deep 315 O
1) Observe the instructions in the operating instructions concerning 5) Depending on the installation position, L, L1 or L2 must be con-
the maximum tightening torques. nected (please refer to installation instructions in the relevant data
2) Momentary pressure spikes may occur depending on the application. sheets).
Keep this in mind when selecting measuring devices and fittings. 6) Only series 53
3) Metric fastening thread is a deviation from standard. 7) O = Must be connected (plugged when delivered)
4) The spot face can be deeper than as specified in the standard. X = Plugged (in normal operation)

 RE 92709/12.2015, Bosch Rexroth AG

10 A10V(S)O, A10VO; electro-proportional EF differential pressure control Dimensions [mm]
Series 3x and 5x |
Connector for solenoids

Connector for solenoids

DEUTSCH DT04-2P-EP04 36.7

Molded connector, 2-pin, without bidirectional suppressor
(2)
diode
(1)
The following type of protection ensues with a mounted

36.7
mating connector:

ø37
▶▶ IP67 (DIN/EN 60529) and
▶▶ IP69K (DIN 40050-9)
50
▼▼ Switching symbol 68.5

Note
▶▶ If necessary, you can change the position of the
connector by turning the solenoid.
▶▶ The procedure is defined in the general operating
instructions 90300-B.
▼▼ Mating connector DEUTSCH DT06-2S-EP04

Consisting of DT designation
1 housing DT06-2S-EP04
1 wedge W2S
2 sockets 0462-201-16141

The mating connector is not included in the scope of delivery.

This can be supplied by Bosch Rexroth on request (material
number R902601804).

Electronic controls
Control Electronics function Electronics Data sheet
Electric pressure control Controlled power outlet RA analog 95230
RC4-5/30 digital 95205

Bosch Rexroth AG, RE 92709/12.2015

 Axial piston variable pump | A10V(S)O, A10VO; electro-proportional EF differential pressure control 11
| Series 3x and 5x
Project planning notes

Project planning notes

▶▶ The axial piston variable pump A10V(S)O with EF con- ▶▶ Pressure controllers are not safeguards against pressure
trol is designed to be used in open circuit. overload. Be sure to add a pressure relief valve to the
▶▶ The project planning, installation and commissioning of hydraulic system.
the axial piston unit require the involvement of qualified ▶▶ Working ports:
skilled personnel. –– The ports and fastening threads are designed for the
▶▶ Before using the axial piston unit, please read the corre- specified peak pressure. The machine or system
sponding instruction manual completely and thoroughly. manufacturer must ensure that the connecting ele-
If necessary, request it from Bosch Rexroth. ments and lines correspond to the specified operat-
▶▶ Before finalizing your design, please request a binding ing conditions (pressure, flow, hydraulic fluid, tem-
installation drawing. perature) with the necessary safety factors.
▶▶ The specified data and notes must be observed. –– The working ports and function ports can only be
▶▶ Depending on the operating condition of the axial piston used to accommodate hydraulic lines.
unit (working pressure, fluid temperature), the charac-
teristic curve may shift. Safety instructions
▶▶ Preservation: Our axial piston units are supplied as
standard with protection to preserve them for a maxi- ▶▶ During and shortly after operation, there is a risk of
mum of 12 months. If longer preservative protection is burns on the axial piston unit and especially on the
required (maximum 24 months), please specify this in solenoids. Take appropriate safety measures (e.g. by
plain text when placing your order. The preservation wearing protective clothing).
periods apply under optimal storage conditions, details ▶▶ Moving parts in control and regulation systems (e.g.
of which can be found in the data sheet 90312 or the valve spools) may in certain circumstances become
instruction manual. stuck in an undefined position due to contamination
▶▶ Not all variants of the product are approved for use in (e.g. contaminated hydraulic fluid, abrasion or residual
safety functions according to ISO 13849. Please consult dirt from components). As a result, the hydraulic fluid
the responsible contact person at Bosch Rexroth if you flow or torque build-up of the axial piston unit will no
require reliability parameters (e.g. MTTFd) for functional longer respond correctly to the operator's commands.
safety. Even the use of different filter cartridges (external or
▶▶ Depending on the type of control used, electromagnetic internal inlet filter) will not rule out a fault but merely
effects can be produced when using solenoids. When a reduce the risk. The machine/system manufacturer must
direct current is applied, solenoids do not cause electro- check whether additional measures on the machine are
magnetic interference nor is their operation impaired by required for the relevant application in order to bring
electromagnetic interference. the powered load into a safe position (e.g. safe stop)
Other behavior can result when a modulated direct and ensure all appropriate measures are taken.
current (e.g. PWM signal) is applied. Potential electro-
magnetic interference for persons (e.g. persons with a
pacemaker) and other components must be tested by
the machine manufacturer.

 RE 92709/12.2015, Bosch Rexroth AG

12 A10V(S)O, A10VO Series 3x and 5x | Axial piston variable pump

Bosch Rexroth AG © This document, as well as the data, specifications and other information set
Mobile Applications forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
An den Kelterwiesen 14 reproduced or given to third parties without consent. The information
72160 Horb a.N., Germany provided is solely intended to describe the product. It cannot be used to draw
Tel. +49 7451 92-0 conclusions regarding a specific characteristic or suitability for a specific
info.ma@boschrexroth.de application. It does not release the user from performing their own assess-
www.boschrexroth.com ments and testing. Our products are subject to natural wear and aging.

Bosch Rexroth AG, RE 92709/12.2015