CENTRAL GAS

INSTALLATION
SYSTEMS

Reliability. Performance. Compliance.

TABLE OF CONTENTS

description page #

CGI System for 1 Acetylene Cylinder without Rack .........................................................3

CGI System for 1 Acetylene Cylinder with Rack...............................................................5

CGI System for 2 Acetylene Cylinders with Rack..............................................................7

CGI System for 3 Acetylene Cylinders with Rack..............................................................9

CGI System for 1 Oxygen Cylinder without Rack ........................................................... 11

CGI System for 1 Oxygen Cylinder with Rack.................................................................13

CGI System for 2 Oxygen Cylinders with Rack...............................................................15

CGI System for 3 Oxygen Cylinders with Rack ..............................................................17

CGI Sub Assembly for 2 to 3 Acetylene Cylinders..........................................................19

CGI Sub Assembly + 3 Acetylene Cylinders ...................................................................21

CGI Sub Assembly for 2 to 3 Oxygen Cylinders .............................................................23

CGI Sub Assembly + 3 Ox Cylinders ..............................................................................25

Outlet Station...................................................................................................................27
 CGI System for 1 Acetylene Cylinder without Rack
Description Technical Data
This gas supply system consists of a single stage regulator,
Gas purity up to 4.6
inlet and outlet pressure gauge and high pressure hose. The
Pressure regulator
gas shut-off function is easy and instantaneous because it's Brass 2.0402 CuZn40Pb2
housing
controlled using a robust ball valve. This system makes it easy
Seat sealing Chloropren rubber
for the user to connect the steel hose outlet nipple to the gas
apparatus due to the outlet coil. Regulator diaphragm EPDM
Relief valve opening pressure 2 - 2,5 bar
Applications High pressure ball valve Zinc plated steel body 1.0737
With its flexible hosing, this system allows easy positioning Ball valve sealing PTFE
during cylinder re-connection.
Working temperature –20 to 60 °C / -4 to 140 °F
System Highlights safety version [bar/psi]
Pressure gauges
ISO 5171/EN 562
• 1 cylinder
• Established marine standards PTFE, working pressure
Inlet hose
25 bar, test pr. 600 bar
• High pressure ball shut-off valve acc. to ISO 15615
• High pressure hoses comply to ISO 14113 Outlet: welding nipple 12 x 2,5 mm

Parameters for CGI System for

1 Acetylene Cylinder
Nominal flow: 5 m³/h
Max. flow: 8 m³/h
Inlet pressure: max. 25 bar
Outlet pressure: 1,5 bar

3
CGI System for 1 Acetylene Cylinder without Rack

G3/4“

~202

156 ~170 2, 5
2x
Ø1
70

Flow Scheme Ordering Information

Part
Component PCN.
No.
6 CGI system complete 757015
1 HP hose acetylene ISO , G3/4"/G1/4" lh 787012
4 5 2 CGI manifold valve 3/8" AC
2 3 CGI Regulator 518011
4 Inlet pressure gauge
5 Outlet pressure gauge
3 6 Relief valve
9 7 7 Outlet coil Acetylene 732017
8 Outlet Connection 12 x 2.5mm
8 9 Non return valve AC 0516023
1

Performance
Outlet pressure p2 [bar]
1,5

p1=20 bar
1,0

p1=4 bar
p1=20 bar
0,5 p1=3 bar

p1=20 bar
p1=2 bar
0
0 5 10 15 20 25 30
Flow [m³/h]

4
 CGI System for 1 Acetylene Cylinder with Rack
Description Technical Data
This gas supply system consists of a single stage regulator,
Gas purity up to 4.6
inlet and outlet pressure gauge, and a high pressure hose.
Pressure regulator
The system should be wall mounted using a bracket. The Brass 2.0402 CuZn40Pb2
housing
gas shut-off function is easy and instantaneous because it's
Seat sealing Chloropren rubber
controlled using a robust ball valve. This system makes it easy
for the user to connect the steel hose outlet nipple to the gas Regulator diaphragm EPDM
apparatus due to the outlet coil. Relief valve opening pressure 2 - 2,5 bar
High pressure ball valve Zinc plated steel body 1.0737
Applications
Ball valve sealing PTFE
With its flexible hosing, this system allows easy positioning
Working temperature –20 to 60 °C / -4 to 140°F
during cylinder re-connection.
safety version [bar/psi]
Pressure gauges
ISO 5171/EN 562
System Highlights PTFE, working pressure 25 bar,
Inlet hose
test pr. 600 bar
• 1 cylinder
• Established marine standards Cylinder clamp Zinc plated steel
• High pressure ball shut-off valve acc. to ISO 15615 Cylinder bracket stainless steel
• High pressure hoses comply to ISO 14113 Outlet welding nipple 12 x 2,5 mm

Parameters for CGI System for

1 Acetylene Cylinder
Nominal flow: 5 m³/h
Max. flow: 8 m³/h
Inlet pressure: max. 25 bar
Outlet pressure: 1,5 bar

5
CGI System for 1 Acetylene Cylinder with Rack

G3/4“

~202

156 ~170 2, 5
2x
Ø1
70

Ordering Information
Flow Scheme
Part
Component PCN.
No.
CGI System complete 511015
6 1 HP hose Acetylene ISO , G3/4“/G1/4“ lh 787012
4 5 2 CGI manifold valve 3/8“ AC

2 3
4
CGI Regulator
Inlet pressure gauge
518011

5 Outlet pressure gauge

3 6 Relief valve
7 Outlet coil Acetylene 732017
9 7 8 Outlet Connection 12 x 2.5mm
8 9 Non return valve AC 0516023
1 CGI cylinder clamp 2x 766016

Performance
Outlet pressure p2 [bar]
1,5

p1=20 bar
1,0

p1=4 bar
p1=20 bar
0,5 p1=3 bar

p1=20 bar
p1=2 bar
0
0 5 10 15 20 25 30
Flow [m³/h]

6
 CGI System for 2 Acetylene Cylinders with Rack
Description Technical Data
This gas supply system with 2 inlet high pressure hoses,
Gas purity up to 4.6
Manyflow valve block, single stage regulator, inlet and outlet
Pressure regulator
pressure gauge shall be wall mounted using the provided Brass 2.0402 CuZn40Pb2
housing
bracket. The CGI Manyflow system uses a unique, unit-body,
Seat sealing Chloropren rubber
3-gas control that accommodates two or three cylinder inputs,
each with a integral check valve. This system makes it easy Regulator diaphragm EPDM
for the user to connect the steel hose outlet nipple to the gas Relief valve opening pressure 2 - 2,5 bar
apparatus due to the outlet coil. Working temperature –20 to +60 °C / -4 to +140 °F
safety version [bar/psi]
Applications Pressure gauges
ISO 5171/EN 562
This CGI installation allows for depressurizing of large PTFE, working pressure 25 bar,
Inlet hose
gas volumes. The use of non-return valves within the test pr. 600 bar
Manyflow valve block prevents unwanted refilling into Cylinder clamp Zinc plated steel
connected cylinders and enables constant gas supply. With
Cylinder bracket stainless steel
its flexible hosing, this system allows easy positioning during
cylinder re-connection. Outlet welding nipple 12 x 2,5 mm

Technical Data Manyflow block

System Highlights Body material Brass CuZn40 Pb2 (2.0402)
• 2 cylinders Non-return valves 3x inlet
• Established marine standards Inlet 2x G1/4“ lh, 1x plugged
• Continuous gas supply Outlet ISO G3/4“ rh female
• Modular designed Manyflow valve block acc. to ISO 15615 Shut-off valves 3x single valve and 1x central valve
• Inlet check valves
Inlet filter 3x integrated metal filter
• Integrated metal inlet filters
• High pressure hoses comply to ISO 14113 Quality control EN ISO 15615 facilities for
HP Acetylene

Parameters for CGI System for

2 Acetylene Cylinders
Nominal flow: 5 m³/h
Max. flow: 8 m³/h
Inlet pressure: max. 25 bar
Outlet pressure: 1,5 bar

7
CGI System for 2 Acetylene Cylinders with Rack

~203
2, 5
2x
Ø1
~60
~249

G3/4“
570

Flow Scheme Ordering Information

Part
Component PCN.
6 No.
4 5 CGI System complete 9082025
1 HP hose Acetylene ISO , G3/4"/G1/4"lh 787012
2 Manyflow valve block G3/4"
3
2 3 CGI Regulator 518011
7 4 Inlet pressure gauge
8 5 Outlet pressure gauge
6 Relief valve
7 Outlet coil Acetylene 732017
8 CGI cylinder clamp 4x 766016
1 1

Performance

Outlet pressure p2 [bar]

1,5

p1=20 bar
1,0

p1=4 bar
p1=20 bar
0,5
Flow [m³/h]

p1=3 bar
p1=20 bar
p1=2 bar
0
0 5 10 15 20 25 30

8
 CGI System for 3 Acetylene Cylinders with Rack
Description Technical Data
This gas supply system with 3 high pressure hoses, Manyflow
Gas purity up to 4.6
valve block, single stage regulator, inlet and outlet pressure
Pressure regulator housing Brass 2.0402 CuZn40Pb2
gauge shall be wall mounted using the provided bracket. The
CGI Manyflow system uses a unique, unit-body, 3-gas control Seat sealing Chloropren rubber
that accommodates two or three cylinder inputs, each with a Regulator diaphragm EPDM
integral check valve. This systems makes it easy for the user Relief valve opening pressure 2 - 2,5 bar
to connect the steel hose outlet nipple to the gas apparatus Working temperature –20 to 60 °C / -4 to 140 °F
due to the outlet coil.
safety version [bar/psi]
Pressure gauges
ISO 5171/EN 562
Applications
PTFE, working pressure 25 bar,
This CGI installation allows for depressurizing of large Inlet hose
test pr. 600 bar
gas volumes. The use of non-return valves within the
Cylinder clamp Zinc plated steel
Manyflow valve block prevents unwanted refilling into
connected cylinders and enables constant gas supply. With Cylinder bracket stainless steel
its flexible hosing, this system allows easy positioning during Outlet welding nipple 12 x 2,5 mm
cylinder re-connection.
Technical Data Manyflow block
System Highlights Body material Brass CuZn40 Pb2 (2.0402)
• 3 cylinders Hand wheel material impact resistant MARANYL
• Established marine standards Non-return valves 3x inlet
• Continuous gas supply Inlet 3x G1/4" lh
• Modular designed Manyflow valve block acc. to ISO 15615 Outlet W21,8 x 1/14" rh
• Inlet check valves
Shut-off valves 3x single valve and 1 central valve
• High pressure shut-off valves acc. to ISO 15615
• Integrated metal inlet filters Inlet filter 3x sintered metal filter
• High pressure hoses comply to ISO 14113 Quality control EN ISO 15615 facilities for HP Acetylene

Parameters for CGI System for

3 Acetylene Cylinders
Nominal flow: 5 m³/h
Max. flow: 8 m³/h
Inlet pressure: max. 25 bar
Outlet pressure: 1,5 bar

9
CGI System for 3 Acetylene Cylinders with Rack

G3/4“

203
2, 5
2x
~249 Ø1
860

G3/4“

Flow Scheme Ordering Information

Part
Component PCN.
6 No.
4 5 CGI system complete 9082033
1 HP hose Acetylene ISO , G3/4"/G1/4" lh 787012

3 2 Manyflow valve block 9081019

2 3 CGI Regulator 518011
7 4/5 Inlet/outlet pressure gauge
8 6 Relief valve
7 Outlet coil Acetylene 732017
CGI cylinder clamp 4x
8 766016

1 1 1

Performance

Outlet pressure p2 [bar]

1,5

p1=20 bar
1,0

p1=4 bar
p1=20 bar
0,5
Flow [m³/h]

p1=3 bar
p1=20 bar
p1=2 bar
0
0 5 10 15 20 25 30

10
 CGI System for 1 Oxygen Cylinder without Rack
Description Technical Data
This gas supply system with a single stage regulator, inlet
Gas purity up to 4.6
and outlet pressure gauge, high pressure hose shall be wall
Pressure regulator
mounted using the provided bracket bracket. The gas shut-off Brass 2.0402 CuZn40Pb2
housing
function is done by a robust high pressure valve. This system
Seat sealing PA 6.6
makes it easy for the user to connect the steel hose outlet
nipple to the gas apparatus due to the outlet coil. Regulator diaphragm EPDM
High pressure valve acc. to TPED
HP hand wheel material impact resistant MARANYL/Aluminium
Applications
HP valve material brass 2.0402
With its flexible hosing, this system allows easy positioning
Relief valve opening pressure 15 - 17 bar
during cylinder re-connection.
Working temperature –30 to 60 °C / -22 to 140 °F
safety version [bar/psi]
Pressure gauges
System Highlights ISO 5171/EN 562
• 1 cylinder High pressure hose PTFE 200 bar, 600 bar test pressure
• Established marine standards Outlet welding nipple 12 x 2,5 mm
• High pressure shut-off valve
• High pressure hoses comply to ISO 14113

Parameters for CGI System for

1 Oxygen Cylinder
Nominal flow: 30 m³/h
Max. flow: 40 m³/h
Inlet pressure: max 200 bar
Outlet pressure: 10 bar

11
 CGI
CGI System
System for 1 for 1 Oxygen
Cylinder Oxygen Cylinder without Rack
without Rack

G3/8“

W21,8x1/14“

Flow
For Scheme
Oxygen Ordering
FlOw scHeMeInformation
Nominal flow: 30 m³/h Part
Component 6 PCN.
Max. flow: 40 m³/h No. 4 5
Inlet pressure: max 200 bar 6 2 System complete
CGI 754011
Outlet pressure: 10 bar 1 High pressure
3 hose W21,8x1/14" - G1/4" 783010
4 5 2
1 7
High pressure valve G3/4"
2 3 CGI Regulator
8
741018
HIgHlIgHts 4 Inlet pressure gauge
5 Outlet pressure gauge
s
s
For 1 cylinder
For standard gas consumption 3 cOMpONeNts
6 Relief valve
s With high pressure shut-off valve part-No. Art.-No.
s 9
According to established marine standards 7 7 cgIOutlet coilcomplete
system O2 502016
754011
s High pressure hoses according to ISO 14113 1 8 High pressure hose W21,8x1/14“
Outlet Connection 12 x 2.5mm- G1/4“ *) 783010

8 2
3 9
High pressure valve G3/4“
CGINon return valve
Regulator *) AC 0516031
741018
DescrIptION 1 .
4 Inlet pressure gauge
This gas supply system with single stage regulator, inlet and outlet pres- 5 Outlet pressure gauge
sure gauge, high pressure hose shall be mounted onto the wall via bracket. 6 Relief valve
ThePerformance
gas shut-off function is done by a robust high pressure valve. The out- 7 Outlet coil O2 *) 502016
let steel hose nipple is easily connectable to gas consumers thanks to the
8 Welding nipple 3/8“/steel
outlet coil.
Outlet pressure p2 [bar] *) spare parts
12
ApplIcAtION
10
p13 ,Pr 06.02.13. MG+ Hero-Com.de, 2012. Subject to change.

40 bar
This stationary
8 gas supply system, depressurizing standard gas volumes
from gas cylinders to consumers, applies 21 high
bar flexibility regarding the po-
sitioning6 of cylinders, consumers and local conditions.
perFOrMANce
15 bar
4 Outlet pressure p2 [bar]
tecHNIcAl
2
DAtA 12
Gas purity: up to 4.6 10
0 40 bar
Pressure regulator
10 housing:
20 30 brass40
2.0402 CuZn40Pb2
50 60 70 80
Seat sealing: PA 6.6 Flow [m³/h] 8
21 bar
Regulator diaphragm: EPDM
High pressure valve: acc. to TPED 6
HP hand wheel material impact resistant MARANYL/Aluminium 15 bar
4
HP valve material: brass 2.0402 12
Relief valve: opening pressure 15 - 17 bar 2
Working temperature: –30 to 60 °C / -22 to 140 °F
 CGI System for 1 Oxygen Cylinder with Rack
Description Technical Data
This gas supply system with single stage regulator, inlet
Gas purity up to 4.6
and outlet pressure gauge, high pressure hose shall be wall
Pressure regulator
mounted using the provided bracket. The gas shut-off Brass 2.0402 CuZn40Pb2
housing
function is done by a robust high pressure valve. This systems
Seat sealing PA 6.6
makes it easy for the user to connect the steel hose outlet
nipple to the gas apparatus due to the outlet coil. Regulator diaphragm EPDM
High pressure valve acc. to TPED
Applications HP hand wheel material impact resistant MARANYL/Aluminium
With its flexible hosing, this system allows easy positioning HP valve material brass 2.0402
during cylinder re-connection.
Relief valve opening pressure 15 - 17 bar
Working temperature –30 to 60 °C / -22 to 140 °F
System Highlights safety version [bar/psi]
Pressure gauges
• 1 cylinder ISO 5171/EN 562
• Established marine standards High pressure hose PTFE 200 bar, 600 bar test pressure
• High pressure shut-off valve Cylinder clamp Zinc plated steel
• High pressure hoses comply to ISO 14113 Cylinder bracket stainless steel
Outlet welding nipple 12 x 2,5 mm
Parameters for CGI System for
1 Oxygen Cylinder
Nominal flow: 30 m³/h
Max. flow: 40 m³/h
Inlet pressure: max 200 bar
Outlet pressure: 10 bar

13
CGI System for 1 Oxygen Cylinder with Rack

Flow Scheme Ordering Information

Part
Component PCN.
No.
6 CGI System complete 508012
1 High pressure hose W21,8x1/14" - G1/4" 783010
4 5 2 High pressure valve G3/4"
2 3 CGI Regulator 741018
4 Inlet pressure gauge
5 Outlet pressure gauge
3 6 Relief valve
9 7 7 Outlet coil O2 502016
8 Outlet Connection 12 x 2.5mm
8
1 9 Non return valve AC 0516031

CGI cylinder clamp 2x 766016

Performance
Outlet pressure p2 [bar]
12
10
40 bar
8
21 bar
6
15 bar
4
2

0
10 20 30 40 50 60 70 80
Flow [m³/h]

14
 CGI System for 2 Oxygen Cylinders with Rack
Description Technical Data
This gas supply system with Manyflow valve block, single
Gas purity up to 4.6
stage regulator, inlet and outlet pressure gauge, 2 high pres-
Pressure regulator
sure hoses shall be wall mounted using the provided bracket. Brass 2.0402 CuZn40Pb2
housing
The CGI Manyflow system uses a unique, unit-body, 3-gas
Seat sealing PA 6.6
control that accommodates two or three cylinder inputs,
each with a integral check valve. This system makes it easy Regulator diaphragm EPDM
for the user to connect the steel hose outlet nipple to the gas High pressure valve acc. to TPED
apparatus due to the outlet coil. Relief valve opening pressure 15 - 17 bar
Working temperature –30 to 60 °C / -22 to 140 °F
Applications
safety version [bar/psi]
This CGI installation applies for depressurizing of large Pressure gauges
ISO 5171/EN 562
gas volumes. The use of non-return valves within the
High pressure hose PTFE 200 bar, 600 bar test pressure
Manyflow valve block prevents unwanted refilling into
connected cylinders and enables constant gas supply. Cylinder clamp Zinc plated steel
With its flexible hosing, this system allows easy positioning Cylinder bracket stainless steel
during cylinder re-connection. Outlet welding nipple 12 x 2,5 mm

System Highlights Technical Data Manyflow block

• 2 cylinders Body material Brass CuZn40 Pb2 (2.0402)
• Established marine standards Non-return valves 3x inlet
• Continuous gas supply Inlet 2x G1/4" rh, 1x plugged
• Modular designed Manyflow valve block Input filter 3x Monel fine filter
• Unintended re-filling excluded by inlet check valves
Inlet shut-off valves 3x single valve, 1x central valve
• High pressure shut-off valves
• High pressure hoses comply to ISO 14113 Hand wheel material impact resistant MARANYL
Outlet W21,8 x1/14" rh male
Oxygen shock resistent at
Parameters for CGI System for Quality control
360 bar and 60 °C
2 Oxygen Cylinders
Nominal flow: 30 m³/h
Max. flow: 40 m³/h
Inlet pressure: max 200 bar
Outlet pressure: 10 bar

15
CGI System for 2 Oxygen Cylinders with Rack

G3/8“
156

x 2, 5
12

~203
Ø
570

~56
W21,8x1/14“

~78
~312

Flow Scheme Ordering Information

Part
Component PCN.
No.
6 CGI System complete 9080029
4 5 1 High pressure hose W21,8x1/14" - G1/4" 783010
2 Manyflow valve block
3 CGI Regulator 741018
3 4 Inlet pressure gauge
2 5 Outlet pressure gauge
7 6 Relief valve
8 7 Outlet coil O2 SS 0520024
8 CGI cylinder clamp 4x 766016

1 1

Performance

Outlet pressure p2 [bar]

12
40 bar
10
40 bar
21 bar
8
21 bar
6 15 bar
15 bar
4
Flow [m³/h]

0
10 20 30 40 50 60 70 80

16
 CGI System for 3 Oxygen Cylinders with Rack
Description Technical Data
This gas supply system with Manyflow valve block, single
Gas purity up to 4.6
stage regulator, inlet and outlet pressure gauge, 3 high pres-
Pressure regulator
sure hoses shall be wall mounted using the provided via Brass 2.0402 CuZn40Pb2
housing
bracket. The CGI Manyflow system uses a unique, unit-body,
Seat sealing PA 6.6
3-gas control that accommodates two or three cylinder inputs,
each with a integral check valve. This systems makes it easy Regulator diaphragm EPDM
for the user to connect the steel hose outlet nipple to the gas High pressure valve acc. to TPED
apparatus due to the outlet coil. HP hand wheel material impact resistant MARANYL/Aluminium
HP valve material brass 2.0402
Applications
Relief valve opening pressure 15 - 17 bar
This CGI installation is for depressurizing large gas volumes.
Working temperature –30 to 60 °C / -22 to 140 °F
The use of non-return valves within the Manyflow valve
block prevents unwanted refilling into connected cylinders safety version [bar/psi]
Pressure gauges
and enables constant gas supply. With its flexible hosing, this ISO 5171/EN 562
system allows easy positioning during cylinder re-connection. High pressure hose PTFE 200 bar, 600 bar test pressure
Cylinder clamp Zinc plated steel
Cylinder bracket stainless steel
System Highlights
Outlet welding nipple 12 x 2,5 mm
• 3 cylinders
• Continuous gas supply
• Modular designed Manyflow valve block Technical Data Manyflow block
• Unintended re-filling excluded by inlet check valves Body material Brass CuZn40 Pb2 (2.0402)
• High pressure shut-off valves
Hand wheel material impact resistant MARANYL
• Established marine standards
• High pressure hoses comply to ISO 14113 Non-return valves 3x inlet
Inlet 3x G1/4" rh,
Input filter 3x Monel fine filter
Parameters for CGI System for
Inlet shut-off valves 3x single valve, 1x central valve
3 Oxygen Cylinders
Outlet W21,8x1/14" rh
Nominal flow: 30 m³/h
Max. flow: 40 m³/h Oxygen shock resistent at
Quality control
Inlet pressure: max 200 bar 360 bar and 60°C
Outlet pressure: 10 bar

17
CGI System for 3 Oxygen Cylinders with Rack
G3/8“

2, 5

~203
2x
Ø1
~56

~312
860

W21,8x1/14“
~78
~101

Flow Scheme Ordering Information

Part
Component PCN.
No.
6 CGI System complete 9080037
4 5 1 High pressure hose W21,8x1/14" - G1/4" 783010
2 Manyflow valve block
3 CGI Regulator 741018
3 4 Inlet pressure gauge
2 5 Outlet pressure gauge
7 6 Relief valve
8 7 Outlet coil O2 SS 0520024
8 CGI cylinder clamp 766016

1 1 1

Performance
Outlet pressure p2 [bar]
12
40 bar
10
21 bar 40 bar
8
21 bar
6 15 bar
15 bar
4
Flow [m³/h]

0
10 20 30 40 50 60 70 80

18
 CGI Sub Assembly for 2 to 3 Acetylene Cylinders
Description Technical Data Manyflow block
This gas supply sub-system with 2 high pressure hoses,
Body material Brass CuZn40 Pb2 (2.0402)
Manyflow valve block and extension pipe shall be wall mount-
HP Hand wheel material impact resistant MARANYL
ed using the provided bracket. The CGI Manyflow system
uses a unique, unit-body, 3-gas control that accommodates Non-return valves 3x inlet
two or three cylinder inputs, each with a integral check valve. Inlet 2x G1/4" l.h., 1x plugged
Inlet shut-off valves 3x single, 1x central
Applications
Inlet filter 3x Sintered metal filter
This sub assembly enables the addition of an extension for
Outlet ISO G3/4" rh female
the acetylene CGI gas supply system. The use of non-return
valves within the Manyflow valve block prevents unwanted 450 mm G3/4"xG3/4",
Extension pipe
AISI 316L (stainless steel)
re-filling into connected cylinders and tenables constant
gas supply. With its flexible hosing, this system allows easy Cylinder clamp Zinc plated steel
positioning during cylinder re-connection. Cylinder bracket stainless steel
EN ISO 15615 facilities for
Quality control
System Highlights high pressure acetylene
• +2 cylinders
• Established marine standards
• Modular designed Manyflow valve block
• Unintended re-filling excluded by inlet check valves
• High pressure shut-off valves
• High pressure hoses comply to ISO 14113

Parameters for Sub Assembly

+ 2 Acetylene Cylinders
Inlet pressure: max. 18 bar

19
CGI Sub Assembly for 2 to 3 Acetylene Cylinders

615

G3/4“
570

G3/4“

Flow Scheme Ordering Information

Part
Component PCN.
No.
CGI system complete 9082124

3 1 HP hose acetylene ISO, G3/4"/G1/4" lh 0787012

2 Manyflow valve block
3 Outlet extension tube 600 mm 9083056

2 CGI cylinder clamp 0766016

1 1

20
 CGI Sub Assembly + 3 Acetylene Cylinders
Description Technical Data Manyflow block
This gas supply sub-system with 3 high pressure hoses, Many-
Body material Brass CuZn40 Pb2 (2.0402)
flow valve block and extension pipe shall be wall mounted
HP Hand wheel material impact resistant MARANYL
using the provided bracket. The CGI Manyflow system uses
a unique, unit-body, 3-gas control that accommodates two Non-return valves 3x inlet
or three cylinder inputs, each with a integral check valve. Inlet 3x G1/4" lh
Inlet shut-off valves 3x single, 1x central
Applications
Inlet filter 3x Sintered metal filter
This sub assembly enables the addition of an extension for
Outlet ISO G3/4" rh female
acetylene CGI gas supply system. The use of non-return
valves within the Manyflow valve block prevents unwanted 699 mm G3/4"xG3/4",
Extension pipe
AISI 316L (stainless steel)
re-filling into connected cylinders and enables constant
gas supply. This systems' use of flexible hosing allows easy Cylinder clamp Zinc plated steel
positioning during cylinder re-connection. Cylinder bracket stainless steel
EN ISO 15615 facilities for
Quality control
high pressure acetylene
System Highlights
• +3 cylinders
• Established marine standards
• High pressure ball shut-off valve acc. to ISO 15615
• High pressure hoses comply to ISO 14113

Parameters for Sub Assembly

+ 3 Acetylene Cylinders
Inlet pressure: max 18 bar

21
CGI Sub Assembly + 3 Acetylene Cylinders

900

G3/4“
860

G3/4“

Flow Scheme Ordering Information

Part
Component PCN.
3 No.
CGI System complete 9082132
1 HP hose acetylene ISO , G3/4"xG1/4" lh 787012
2 Manyflow valve block
2 3 Manifold pipe 600mm 9083056

CGI cylinder clamp 6x 0766016

1 1 1

22
 CGI Sub Assembly for 2 to 3 Oxygen Cylinders
Description Technical Data Manyflow block
This gas supply sub-system with 2 high pressure hoses, Many-
Body material Brass CuZn40 Pb2 (2.0402)
flow valve block and extension pipe shall be wall mounted
Non-return valves 3x inlet
using the provided bracket. The CGI Manyflow system uses
a unique, unit-body, 3-gas control that accommodates two Inlet 2x G1/4", 1x plugged
or three cylinder inputs, each with a integral check valve. Input filter 3x Monel fine filter
Inlet shut-off valves 3x single, 1x central
Applications
Outlet G3/4" rh
This sub assembly applies as extension for oxygen CGI
Oxygen shock resistent at 360 bar
gas supply systems. The use of non-return valves within Quality control
and 60 °C
the Manyflow valve block prevents unwanted re-filling into
450 mm G3/4"xG3/4",
connected cylinders and enables constant gas supply. With Extension pipe
AISI 316L (stainless steel)
its flexible hosing, this system allows easy positioning during
Cylinder clamp Zinc plated steel
cylinder re-connection.
Cylinder bracket stainless steel
HP Hand wheel
System Highlights impact resistant MARANYL
material
• +2 cylinders
• Established marine standards
• Modular designed Manyflow valve block
• Inlet check valves
• High pressure shut-off valves
• High pressure hoses comply to ISO 14113

Parameters for Sub Assembly

+ 2 Oxygen Cylinders
Inlet pressure: max 300 bar

23
CGI Sub Assembly for 2 to 3 Oxygen Cylinders

615

G3/4“
570

W21,8x1/14“

Flow Scheme Ordering Information

Part
3 No.
Component PCN.

CGI System complete 9080128

1 High pressure hose W21,8x1/14" - G1/4" 0783010
2 Manyflow valve block
2 3 Manifold Pipe 600 mm 9083056
CGI cylinder clamp 4x
0766016

1 1

24
 CGI Sub Assembly + 3 Ox Cylinders
Description Technical Data Manyflow block
This gas supply sub-system with 3 high pressure hoses, Many-
Body material Brass CuZn40 Pb2 (2.0402)
flow valve block and extension pipe shall be wall mounted
Non-return valves 3x inlet
using the provided bracket. The CGI Manyflow system uses
a unique, unit-body, 3-gas control that accommodates two Inlet 3x G1/4"
or three cylinder inputs, each with a integral check valve. Input filter 3x Monel fine filter
Shut-off valves 3x single, 1x central
Applications
Outlet G3/4" rh
This sub assembly applies as extension for oxygen CGI
Oxygen shock resistent at
gas supply systems. The use of non-return valves within Quality control
360 bar and 60 °C
the Manyflow valve block prevents unwanted re-filling into
699 mm G3/4"xG3/4",
connected cylinders and enables constant gas supply. This Extension pipe
AISI 316L (stainless steel)
systems' use of flexible hosing allows easy positioning during
Cylinder clamp Zinc plated steel
cylinder re-connection.
Cylinder bracket stainless steel
HP Hand wheel
System Highlights impact resistant MARANYL
material
• +3 cylinders
• Established marine standards
• Modular designed Manyflow valve block
• Unintended re-filling excluded by inlet check valves
• High pressure shut-off valves
• High pressure hoses comply to ISO 14113

Parameters for Sub Assembly

+ 3 Oxygen cylinders
Inlet pressure: max 300 bar

25
CGI Sub Assembly + 3 Ox Cylinders

900

G3/4“

W21,8x1/14“
860

Flow Scheme Ordering Information

Part
3 No.
Component PCN.

CGI System complete 9080136

1 High pressure hose W21,8x1/14" - G1/4" 783010

2 2
3
Manyflow valve block
Outlet extension tube 699 mm 9083031

CGI cylinder clamp 6x 766016

1 1 1

26
 Outlet Station
Description Technical Data
This outlet station consists of inlet ball shut-off valve,
Regulator
regulator, outlet pressure gauge and flashback arrestor.
O2 Flow 100 m³/h
Applications O2 Inlet pressure max. 15 bar
Positioned at the and of a Central Gas Supply Installation, O2 Adjustment range 0 - 10 bar
this station is designated to reduce the supply pressure level. AC Flow 20 m³/h,
Assembled into a protection case, oxygen and acetylene
AC Inlet pressure max. 1,5 bar
tubing can be connected.
AC Adjustment range 0 - 1,5 bar
Body material Brass CuZn40 Pb2 (2.0402)
System Highlights
Seat material Perbunan 79
• Simple, robust and case protected gas outlet station
Diaphragm Perbunan 79, NBR 641
• Oxygen & acetylene flashback arrestors are inside the
protected outlet station
Safety gauges acc. to EN ISO
Inlet ball valves acc. to DIN 32509
PTFE, chambered with
Ball valve sealing
burnout protection
Safety device ISO 5175 (EN 730-1)

27
Outlet Station

~455
76,5

139,5

Flow Scheme Ordering Information

Part
Component PCN.
No.
CGI Outlet Station with steel cabinet 517013
CGI Outlet Station without steel cabinet 739013
1 Ball shut-off valve
1 2 3 4 2 Regulator
3 Inlet pressure gauge
Oxygen flashback arrestor (Backfire valve)
4 549024
G3/8" - G3/8" rh
Acetylene flashback arrestor
4 548026
(Backfire valve) G3/8" - G3/8" lh

28
NOTES
Drew Marine — Vision and Mission
Our Vision
Drew Marine is the most trusted brand and preferred global resource for marine
solutions that enhance the longevity and operating efficiency of ocean vessels.

Our Mission
To sustain the superiority of the Drew Marine brand by bringing environmentally
and technologically superior products and services for the benefit of vessel
owners and operators while increasing shareholder value.

www.drew-marine.com
Reliability. Performance. Compliance.

®
Registered trademark, ™Trademark, Drew Marine
©2015 Drew Marine • All Rights Reserved • CGI_SYSTEMS_BROCHURE-0115 R2