Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                

Golf 4 02j

Download as pdf or txt
Download as pdf or txt
You are on page 1of 16

5-speed manual gearbox 02J Стр.

1 из 16

Volkswagen Technical Site: http://vwts.ru http://vwts.info

Gearbox identification
Code letters, gearbox allocation, ratios, capacities

Manual gearbox 5 speed 02J


Engine code CZM DCL DEA
from 08.97 04.98 08.97
Manufactured
to 05.99 08.98 05.99
Golf 1998 Golf 1998 Golf 1998
Allocation Model
Bora 1999 Bora 1999 Bora 1999
1.9 ltr. - 81 kW
Engine 1.8 ltr. - 92 kW 2.3 ltr. - 110 kW
Turbo Diesel
Ratio: Z2 : Z1 Final drive 72 : 17 = 4.235 71 : 18 = 3.944 61 : 18 = 3.389
1st gear 33 : 10 = 3.300 33 : 10 = 3.300 34 : 9 = 3.778
2nd gear 35 : 18 = 1.944 35 : 18 = 1.944 33 : 16 = 2.063
3rd gear 34 : 26 = 1.308 34 : 26 = 1.308 31 : 23 = 1.348
4th gear 35 : 34 = 1.029 35 : 34 = 1.029 29 : 30 = 0.967
5th gear 36 : 43 = 0.837 36 : 43 = 0.837 30 : 39 = 0.769
6th gear - - -
17 : 10 x 36 : 20 = 17 : 10 x 36 : 20 = 18 : 9 x 36 : 20 =
Reverse gear
3.060 3.060 3.600
Speedometer
13 : 22 = 0.591 13 : 22 = 0.591 13 : 22 = 0.591
drive

Engine code CZM DCL DEA


Capacity 2.0 litres 2.0 litres 2.0 litres
Specification Gear oil G50 SAE 75W90 (synthetic oil)
Clutch control hydraulic hydraulic hydraulic
Clutch plate ø 215 mm 219 mm1) 219 mm 1)
Drive shaft flange ø 100 mm 108 mm2) 100 mm
iOverall ratio in top gear 3.545 3.301 2.606

The gearbox oil G 052 726 A2 SAE 75W can also be used for all gearboxes.

1) Two-part flywheel

2) For tripodic drive shafts

Manual gearbox 5 speed 02J


Engine code DTK DQY DZL
from 08.97 04.98 08.98
Manufactured
to 08.98 05.99 05.99
Golf 1998 Golf 1998 Golf 1998
Allocation Model
Bora 1999 Bora 1999 Bora 1999
1.9 ltr. - 66 kW
Engine 1.8 ltr. - 110 kW 2.3 ltr. - 110 kW
Turbo Diesel
Ratio: Z2 : Z1 Final drive 70 : 19 = 3.684 61 : 18 = 3.389 71 : 18 = 3.944
1st gear 33 : 10 = 3.300 34 : 9 = 3.778 33 : 10 = 3.300
2nd gear 35 : 18 = 1.944 36 : 17 = 2.118 35 : 18 = 1.944
5-speed manual gearbox 02J Стр. 2 из 16

3rd gear 34 : 26 = 1.308 34 : 25 = 1.360 34 : 26 = 1.308


4th gear 35 : 34 = 1.029 34 : 35 = 0.971 35 : 34 = 1.029
5th gear 36 : 43 = 0.837 34 : 45 = 0.756 36 : 43 = 0.837
6th gear - - -
17 : 10 x 36 : 20 = 18 : 9 x 36 : 20 = 17 : 10 x 36 : 20
Reverse gear
3.060 3.600 = 3.060
Speedometer
13 : 22 = 0.591 13 : 22 = 0.591 13 : 22 = 0.591
drive

Model designation for "Bora" in USA = "Jetta"

Engine code DTK DQY DZL


Capacity 2.0 litres 2.0 litres 2.0 litres
Specification Gear oil G50 SAE 75W90 (synthetic oil)
Clutch control hydraulic hydraulic hydraulic
Clutch plate ø 219 mm 1) 219 mm 1) 219 mm 1)
Drive shaft flange ø 100 mm 100 mm 108 mm 2)
iOverall ratio in top
3.084 2.562 3.301
gear

The gearbox oil G 052 726 A2 SAE 75W can also be used for all gearboxes.

1) Two-part flywheel

2) For tripodic drive shafts

Manual gearbox 5 speed 02J


Engine code DYP EBA ECW
from 08.97 08.97 08.98
Manufactured
to 08.98 08.98 05.99
Golf 1998 Golf 1998 Golf 1998
Allocation Model
Bora 1999 Bora 1999 Bora 1999
Engine 1.8 ltr. - 110 kW 2.3 ltr. - 110 kW 1.8 ltr. - 110 kW
Ratio: Z2 : Z1 Final drive 70 : 19 = 3.684 71 : 18 = 3.944 70 : 19 = 3.684
1st gear 33 : 10 = 3.300 33 : 10 = 3.300 33 : 10 = 3.300
2nd gear 35 : 18 = 1.944 35 : 18 = 1.944 35 : 18 = 1.944
3rd gear 34 : 26 = 1.308 34 : 26 = 1.308 34 : 26 = 1.308
4th gear 35 : 34 = 1.029 35 : 34 = 1.029 35 : 34 = 1.029
5th gear 36 : 43 = 0.837 36 : 43 = 0.837 36 : 43 = 0.837
6th gear - - -
17 : 10 x 36 : 20 = 17 : 10 x 36 : 20 = 17 : 10 x 36 : 20
Reverse gear
3.060 3.060 = 3.060
Speedometer
13 : 22 = 0.591 13 : 22 = 0.591 13 : 22 = 0.591
drive

Engine code DYP EBA ECW


Capacity 2.0 litres 2.0 litres 2.0 litres
5-speed manual gearbox 02J Стр. 3 из 16

Gear oil G51SAE Gear oil G51SAE Gear oil G50 SAE
Specification
75W90 (synthetic oil) 75W90 (synthetic oil) 75W90 (synthetic oil)
Clutch control hydraulic hydraulic hydraulic
Clutch plate ø 219 mm 1) 219 mm 1) 219 mm 1)
Drive shaft flange ø 100 mm 108 mm 2) 108 mm 2)
iOverall ratio in top
3.084 3.301 3.084
gear

The gearbox oil G 052 726 A2 SAE 75W can also be used for all gearboxes.

1) Two-part flywheel

2) For tripodic drive shafts

Manual gearbox 5 speed 02J


Engine code DBZ DZQ DYN
from 08.98 08.97 08.98
Manufactured
to 05.99 05.99 05.99
Golf 1998 Golf 1998 Golf 1998
Allocation Model
Bora 1999 Bora 1999 Bora 1999
Engine 1.8 ltr. - 110 kW 2.0 ltr. - 85 kW 1.8 ltr. - 92 kW
Radio: Z2 : Z1 Final drive 70 : 19 = 3.684 72 : 17 = 4.235 72 : 17 = 4.235
1st gear 33 : 10 = 3.300 34 : 9 = 3.778 33 : 10 = 3.300
2nd gear 35 : 18 = 1.944 36 : 17 = 2.118 35 : 18 = 1.944
3rd gear 34 : 26 = 1.308 34 : 25 = 1.360 34 : 26 = 1.308
4th gear 35 : 34 = 1.029 35 : 34 = 1.029 35 : 34 = 1.029
5th gear 36 : 43 = 0.837 36 : 43 = 0.837 36 : 43 = 0.837
6th gear - - -
17 : 10 x 36 : 20 = 18 : 9 x 36 : 20 = 17 : 10 x 36 : 20
Reverse gear
3.060 3.600 = 3.060
Speedometer
13 : 22 = 0.591 13 : 22 = 0.591 13 : 22 = 0.591
drive

Model designation for "Bora" in USA = "Jetta"

Engine code DBZ DZQ DYN


Capacity 2.0 litres 2.0 litres 2.0 litres
Gear oil G50 SAE Gear oil G50 SAE Gear oil G51SAE
Specification 75W90 (synthetic 75W90 (synthetic 75W90 (synthetic
oil) oil) oil)
Clutch control hydraulic hydraulic hydraulic
Clutch plate ø 219 mm 1) 215 mm 215 mm
Drive shaft flange ø 100 mm 100 mm 100 mm
iOverall ratio in top gear 3.084 3.545 3.545

The gearbox oil G 052 726 A2 SAE 75W can also be used for all gearboxes.

1) Two-part flywheel
5-speed manual gearbox 02J Стр. 4 из 16

Manual gearbox 5 speed 02J


Engine code DZC EBD EBF
from 05.99 05.99 05.99
Manufactured
to 05.00 09.00 09.00
Golf 1998 Golf 1998 Golf 1998
Allocation Model
Bora 1999 Bora 1999 Bora 1999
1.9 ltr. - 81 kW
Engine 2.8 ltr. - 130 kW 1.8 ltr. - 92 kW
Turbo-Diesel
Ratio: Z2 : Z1 Final drive 61 : 18 = 3.938 72 : 17 = 4.235 61 : 18 = 3.389
1st gear 29 : 8 = 3.625 33 : 10 = 3.300 34 : 9 = 3.778
2nd gear 29 : 14 = 2.071 35 : 18 = 1.944 33 : 16 = 2.063
3rd gear 28 : 19 = 1.474 34 : 26 = 1.308 31 : 23 = 1.348
4th gear 27 : 26 = 1.038 35 : 34 = 1.029 29 : 30 = 0.967
5th gear 27 : 32 = 0.844 36 : 43 = 0.837 30 : 39 = 0.769
6th gear - - -
15 : 8 x 36 : 20 = 17 : 10 x 36 : 20 = 18 : 9 x 36 : 20 =
Reverse gear
3.375 3.060 3.600
Speedometer
13 : 22 = 0.591 13 : 22 = 0.591 13 : 22 = 0.591
drive

From 05.99 new selector mechanism. The selector cover of the gearbox has been modified

Model designation for "Bora" in USA = "Jetta"

Engine code DZC EBD EBF


Capacity 2.0 litres 2.0 litres 2.0 litres
Specification Gear oil G50 SAE 75W90 (synthetic oil)
Clutch control hydraulic hydraulic hydraulic
Clutch plate ø 228 mm 215 mm 219 mm 1) 2)
Drive shaft flange ø 100 mm 100 mm 108 mm 3)
iOverall ratio in top
2.860 3.545 2.606
gear

The gearbox oil G 052 726 A2 SAE 75W can also be used for all gearboxes.

1) Two-part flywheel

2) 1.9 ltr. - 81 Turbo diesel from 06.00, clutch plate 225 mmø

Allocate the clutch plate using parts catalogue.

3) For tripodic drive shafts

Manual gearbox 5 speed 02J


Engine code EBM EBN EBS
from 05.99 05.99 05.99
Manufactured
to 09.00 05.00 09.00
Allocation Model Golf 1998 Golf 1998 Golf 1998
5-speed manual gearbox 02J Стр. 5 из 16

Bora 1999 Bora 1999 Bora 1999


Engine 1.8 ltr. - 92 kW 1.8 ltr. - 110 kW 2.3 ltr. - 110 kW
Ratio: Z2 : Z1 Final drive 72 : 17 = 4.235 70 : 19 = 3.684 71 : 18 = 3.944
1st gear 33 : 10 = 3.300 33 : 10 = 3.300 33 : 10 = 3.300
2nd gear 35 : 18 = 1.944 35 : 18 = 1.944 35 : 18 = 1.944
3rd gear 34 : 26 = 1.308 34 : 26 = 1.308 34 : 26 = 1.308
4th gear 35 : 34 = 1.029 35 : 34 = 1.029 35 : 34 = 1.029
5th gear 36 : 43 = 0.837 36 : 43 = 0.837 36 : 43 = 0.837
6th gear - - -
17 : 10 x 36 : 20 = 17 : 10 x 36 : 20 = 17 : 10 x 36 : 20
Reverse gear
3.060 3.060 = 3.060
Speedometer
13 : 22 = 0.591 13 : 22 = 0.591 13 : 22 = 0.591
drive

From 05.99 new selector mechanism. The selector cover of the gearbox has been modified

Model designation for "Bora" in USA = "Jetta"

Engine code EBM EBN EBS


Capacity 2.0 litres 2.0 litres 2.0 litres
Gear oil G51SAE Gear oil G51SAE Gear oil G50 SAE
Specification
75W90 (synthetic oil) 75W90 (synthetic oil) 75W90 (synthetic oil)
Clutch control hydraulic hydraulic hydraulic
Clutch plate ø 215 mm 219 mm 1) 219 mm 1) 2)
Drive shaft flange ø 100 mm 100 mm 108 mm 3)
iOverall ratio in top
3.545 3.084 3.301
gear

The gearbox oil G 052 726 A2 SAE 75W can also be used for all gearboxes.

1) Two-part flywheel

2) 2.3 ltr. - 110 kW from 07.00, clutch plate 225 mmø

Allocate the clutch plate using parts catalogue.

3) For tripodic drive shafts

Manual gearbox 5 speed 02J


Engine code EFG EGC EGF
from 05.99 08.98 08.98
Manufactured
to 09.00 05.99 05.99
Golf 1998 Golf 1998 Golf 1998
Allocation Model
Bora 1999 Bora 1999 Bora 1999
Engine 2.0 ltr. - 85 kW 2.0 ltr. - 85 kW 2.8 ltr. - 130 kW
Ratio: Z2 : Z1 Final drive 71 : 18 = 3.944 71 : 18 = 3.944 61 : 18 = 3.389
1st gear 33 : 10 = 3.300 33 : 10 = 3.300 29 : 8 = 3.625
2nd gear 35 : 18 = 1.944 35 : 18 = 1.944 29 : 14 = 2.071
5-speed manual gearbox 02J Стр. 6 из 16

3rd gear 34 : 26 = 1.308 34 : 26 = 1.308 28 : 19 = 1.474


4th gear 35 : 34 = 1.029 35 : 34 = 1.029 27 : 26 = 1.038
5th gear 36 : 43 = 0.837 36 : 43 = 0.837 27 : 32 = 0.844
6th gear - - -
17 : 10 x 36 : 20 = 18 : 9 x 36 : 20 = 17 : 10 x 36 : 20
Reverse gear
3.060 3.600 = 3.060
Speedometer
13 : 22 = 0.591 13 : 22 = 0.591 13 : 22 = 0.591
drive

From 05.99 new selector mechanism. The selector cover of the gearbox has been modified

Model designation for "Bora" in USA = "Jetta"

Engine code EFG EGC EGF


Capacity 2.0 litres 2.0 litres 2.0 litres
Gear oil G51SAE Gear oil G 50 SAE Gear oil G51SAE
Specification 75W90 (synthetic 75W90 (synthetic 75W90 (synthetic
oil) oil) oil)
Clutch control hydraulic hydraulic hydraulic
Clutch plate ø 215 mm 215 mm 228 mm
Drive shaft flange ø 100 mm 100 mm 100 mm
iOverall ratio in top gear 3.301 3.301 2.860

The gearbox oil G 052 726 A2 SAE 75W can also be used for all gearboxes.

Manual gearbox 5 speed 02J


Engine code EKG EMR EMS
from 01.99 05.99 05.99
Manufactured
to 05.99 09.00 09.00
Golf 1998 Golf 1998 Golf 1998
Allocation Model
Bora 1999 Bora 1999 Bora 1999
Engine 2.0 ltr. - 85 kW 2.0 ltr. - 85 kW 2.0 ltr. - 85 kW
Ratio: Z2 : Z1 Final drive 72 : 17 = 4.235 71 : 18 = 3.944 72 : 17 = 4.235
1st gear 34 : 9 = 3.778 33 : 10 = 3.300 34 : 9 = 3.778
2nd gear 36 : 17 = 2.119 35 : 18 = 1.944 36 : 17 = 2.119
3rd gear 34 : 25 = 1.360 34 : 26 = 1.308 34 : 25 = 1.360
4th gear 35 : 34 = 1.029 35 : 34 = 1.029 35 : 34 = 1.029
5th gear 36 : 43 = 0.837 36 : 43 = 0.837 36 : 43 = 0.837
6th gear - - -
18 : 9 x 36 : 20 = 17 : 10 x 36 : 20 = 18 : 9 x 36 : 20 =
Reverse gear
3.600 3.600 3.600
Speedometer
13 : 22 = 0.591 13 : 22 = 0.591 13 : 22 = 0.591
drive

From 05.99 new selector mechanism. The selector cover of the gearbox has been modified

Model designation for "Bora" in USA = "Jetta"


5-speed manual gearbox 02J Стр. 7 из 16

Engine code EKG EMR EMS


Capacity 2.0 litres 2.0 litres 2.0 litres
Specification Gear oil G50 SAE 75W90 (synthetic oil)
Clutch control hydraulic hydraulic hydraulic
Clutch plate ø 215 mm 215 mm 215 mm
Drive shaft flange ø 100 mm 100 mm 100 mm
iOverall ratio in top
3.545 3.301 3.545
gear

The gearbox oil G 052 726 A2 SAE 75W can also be used for all gearboxes.

Manual gearbox 5 speed 02J


Engine code ENH ENJ ERS
from 02.99 05.99 04.99
Manufactured
to 05.99 09.00 09.00
Golf 1998 Golf 1998 Golf 1998
Allocation Model
Bora 1999 Bora 1999 Bora 1999
Engine 1.8 ltr. - 110 kW 1.8 ltr. - 110 kW 2.0 ltr. - 85 kW
Ratio: Z2 : Z1 Final drive 70 : 19 = 3.158 70 : 19 = 3.158 71 : 18 = 3.944
1st gear 33 : 10 = 3.300 33 : 10 = 3.300 33 : 10 = 3.300
2nd gear 35 : 18 = 1.944 35 : 18 = 1.944 35 : 18 = 1.944
3rd gear 34 : 26 = 1.308 34 : 26 = 1.308 34 : 26 = 1.308
4th gear 35 : 34 = 1.029 35 : 34 = 1.029 35 : 34 = 1.029
5th gear 36 : 43 = 0.837 36 : 43 = 0.837 36 : 43 = 0.837
6th gear - - -
17 : 10 x 36 : 20 = 17 : 10 x 36 : 20 = 17 : 10 x 36 : 20
Reverse gear
3.060 3.060 = 3.060
Speedometer
13 : 22 = 0.591 13 : 22 = 0.591 13 : 22 = 0.591
drive

From 05.99 new selector mechanism. The selector cover of the gearbox has been modified

Model designation for "Bora" in USA = "Jetta"

Engine code ENH ENJ ERS


Capacity 2.0 litres 2.0 litres 2.0 litres
Gear oil G 50 SAE Gear oil G 50 SAE Gear oil G51SAE
Specification
75W90 (synthetic oil) 75W90 (synthetic oil) 75W90 (synthetic oil)
Clutch control hydraulic hydraulic hydraulic
Clutch plate ø 219 mm 1) 2) 219 mm 1) 2) 215 mm
Drive shaft flange ø 100 mm 108 mm3) 100 mm
iOverall ratio in top
3.084 3.084 3.301
gear

The gearbox oil G 052 726 A2 SAE 75W can also be used for all gearboxes.

1) Two-part flywheel
5-speed manual gearbox 02J Стр. 8 из 16

2) 1.8 ltr. - 110 kW from 07.00, clutch plate 225 mmø

Allocate the clutch plate using parts catalogue.

3) For tripodic drive shafts

Manual gearbox 5 speed 02J


Engine code EBJ EBP EBQ
from 10.99 05.99 12.99
Manufactured
to 09.00 05.00 05.00
Golf 1998 Golf 1998 Golf 1998
Allocation Model
Bora 1999 Bora 1999 Bora 1999
1.9 ltr. - 81 kW
Engine 2.0 ltr. - 85 kW 1.8 ltr. - 110 kW
Turbo diesel
Ratio: Z2 : Z1 Final drive 61 : 18 = 3.389 72 : 17 = 4.235 63 : 16 = 3.938
1st gear 34 : 9 = 3.778 34 : 9 = 3.778 33 : 10 = 3.300
2nd gear 36 : 17 = 2.118 36 : 17 = 2.118 35 : 18 = 1.944
3rd gear 34 : 25 = 1.360 34 : 25 = 1.360 34 : 26 = 1.308
4th gear 34 : 35 = 0.971 35 : 34 = 1.029 35 : 34 = 1.029
5th gear 34 : 45 = 0.756 36 : 43 = 0.837 36 : 43 = 0.837
6th gear - - -
18 : 9 x 36 : 20 = 18 : 9 x 36 : 20 = 17 : 10 x 36 : 20
Reverse gear
3.600 3.600 = 3.060
Speedometer
13 : 22 = 0.591 13 : 22 = 0.591 13 : 22 = 0.591
drive

From 05.99 new selector mechanism. The selector cover of the gearbox has been modified

Model designation for "Bora" in USA = "Jetta"

Engine code EBJ EBP EBQ


Capacity 2.0 litres 2.0 litres 2.0 litres
Specification Gear oil G50 SAE 75W90 (synthetic oil)
Clutch control hydraulic hydraulic hydraulic
Clutch plate ø 219 mm 1) 2) 215 mm 219 mm 1)
Drive shaft flange ø 100 mm 100 mm 108 mm 3)
iOverall ratio in top gear 2.562 3.545 3.334

The gearbox oil G 052 726 A2 SAE 75W can also be used for all gearboxes.

1) Two-part flywheel

2) 1.9 ltr. - 81 kW Turbo diesel from 06.00, clutch plate 225 mmø

Allocate the clutch plate using parts catalogue.

3) For tripodic drive shafts

Manual gearbox 5 speed 02J


5-speed manual gearbox 02J Стр. 9 из 16

Engine code EH N EUW EWX


from 05.99 06.00 02.00
Manufactured
to 09.00 09.00 09.00
Golf 1998 Golf 1998 Golf 1998
Allocation Model
Bora 1999 Bora 1999 Bora 1999
1.9 ltr. - 74 kW
Engine 1.6 ltr. - 74 kW 2.3 ltr. - 125 kW
Turbo diesel
Ratio: Z2 : Z1 Final drive 72 : 17 = 4.235 63 : 16 = 3.938 61 : 18 = 3.389
1st gear 34 : 9 = 3.778 33 : 10 = 3.300 34 : 9 = 3.778
2nd gear 36 : 17 = 2.118 35 : 18 = 1.944 33 : 16 = 2.063
3rd gear 34 : 25 = 1.360 34 : 25 = 1.360 31 : 23 = 1.348
4th gear 35 : 34 = 1.029 30 : 29 = 1.034 29 : 30 = 0.967
5th ger 36 : 43 = 0.837 31 : 38 = 0.816 29 : 39 = 0.744
6th gear - - -
18 : 9 x 36 : 20 = 17 : 10 x 36 : 20 = 18 : 9 x 36 : 20 =
Reverse gear
3.600 3.060 3.600
Speedometer
13 : 22 = 0.591 13 : 22 = 0.591 13 : 22 = 0.591
drive

From 05.99 new selector mechanism. The selector cover of the gearbox has been modified

Model designation for "Bora" in USA = "Jetta"

Engine code EH N EUW EWX


Capacity 2.0 litres 2.0 litres 2.0 litres
Gear oil G51SAE Gear oil G 50 SAE Gear oil G 50 SAE
Specification
75W90 (synthetic oil) 75W90 (synthetic oil) 75W90 (synthetic oil)
Clutch control hydraulic hydraulic hydraulic
Clutch plate ø 215 mm 225 mm 1) 219 mm 1)
Drive shaft flange ø 100 mm 108 mm2) 108 mm2)
iOverall ratio in top
3.545 3.250 2.521
gear

The gearbox oil G 052 726 A2 SAE 75W can also be used for all gearboxes.

1) Two-part flywheel

2) For tripodic drive shafts

Manual gearbox 5 speed 02J


Engine code EZH EWW FBV
from 05.99 05.00 05.00
Manufactured
to 09.00 09.00 09.00
Golf 1998 Golf 1998 Golf 1998
Allocation Model
Bora 1999 Bora 1999 Bora 1999
Engine 2.0 ltr. - 85 kW 2.8 ltr. - 130 kW 2.0 ltr. - 85 kW
Ratio: Z2 : Z1 Final drive 72 : 17 = 4.235 61 : 18 = 3.389 72 : 17 = 4.235
1st gear 34 : 9 = 3.778 29 : 8 = 3.625 34 : 9 = 3.778
5-speed manual gearbox 02J Стр. 10 из 16

2nd gear 36 : 17 = 2.118 29 : 14 = 2.071 36 : 17 = 2.118


3rd gear 34 : 25 = 1.360 28 : 19 = 1.474 34 : 25 = 1.360
4th gear 35 : 34 = 1.029 27 : 26 = 1.038 35 : 34 = 1.029
5th gear 36 : 43 = 0.837 27 : 32 = 0.844 36 : 43 = 0.837
6th gear - - -
18 : 9 x 36 : 20 = 15 : 8 x 36 : 20 = 18 : 9 x 36 : 20 =
Reverse gear
3.600 3.375 3.600
Speedometer
13 : 22 = 0.591 13 : 22 = 0.591 13 : 22 = 0.591
drive

From 05.00 modified synchronisation for the 1st gear.

Model designation for "Bora" in USA = "Jetta"

Engine code EZH EWW FBV


Capacity 2.0 litres 2.0 litres 2.0 litres
Gear oil G51SAE Gear oil G 50 SAE Gear oil G 50 SAE
Specification 75W90 (synthetic 75W90 (synthetic 75W90 (synthetic
oil) oil) oil)
Clutch control hydraulic hydraulic hydraulic
Clutch plate ø 215 mm 228 mm 215 mm
Drive shaft flange ø 100 mm 108 mm1) 100 mm
iOverall ratio in top gear 3.545 2.860 3.545

The gearbox oil G 052 726 A2 SAE 75W can also be used for all gearboxes.

1) For tripodic drive shafts

Manual gearbox 5 speed 02J


Engine code FBW FBX FBY
from 05.00 05.00 05.00
Manufactured
to 09.00 09.00 09.00
Golf 1998 Golf 1998 Golf 1998
Allocation Model
Bora 1999 Bora 1999 Bora 1999
Engine 1.8 ltr. - 110 kW 1.8 ltr. - 110 kW 2.8 ltr. - 130 kW
Ratio: Z2 : Z1 Final drive 63 : 16 = 3.938 70 : 19 = 3.684 61 : 18 = 3.389
1st gear 33 : 10 = 3.300 33 : 10 = 3.300 29 : 8 = 3.625
2nd gear 35 : 18 = 1.944 35 : 18 = 1.944 29 : 14 = 2.071
3rd gear 34 : 26 = 1.308 34 : 26 = 1.308 28 : 19 = 1.474
4th gear 35 : 34 = 1.029 35 : 34 = 1.029 27 : 26 = 1.038
5th gear 36 : 43 = 0.837 36 : 43 = 0.837 27 : 32 = 0.844
6th gear - - -
17 : 10 x 36 : 20 = 17 : 10 x 36 : 20 = 15 : 08 x 36 : 20
Reverse gear
3.060 3.060 = 3.375
Speedometer
13 : 22 = 0.591 13 : 22 = 0.591 13 : 22 = 0.591
drive

From 05.00 modified synchronisation for the 1st gear.


5-speed manual gearbox 02J Стр. 11 из 16

Model designation for "Bora" in USA = "Jetta"

Engine code FBW FBX FBY


Capacity 2.0 litres 2.0 litres 2.0 litres
Gear oil G50 SAE Gear oil G51SAE Gear oil G51SAE
Specification
75W90 (synthetic oil) 75W90 (synthetic oil) 75W90 (synthetic oil)
Clutch control hydraulic hydraulic hydraulic
Clutch plate ø 219 mm 1) 2) 219 mm 1) 2) 228 mm
Drive shaft flange ø 108 mm 3) 108 mm 3) 108 mm 3)
iOverall ratio in top
3.101 3.084 2.860
gear

The gearbox oil G 052 726 A2 SAE 75W can also be used for all gearboxes.

1) Two-part flywheel

2) 1.8 ltr. 110 kW from 07.00, clutch plate 225 mmø

Allocate the clutch plate using parts catalogue.

3) For tripodic drive shafts

Manual gearbox 5 speed 02J


Code letters EGR EGS EGT
from
Manufactured 09.00 09.00 09.00
to
Golf 1998 Golf 1998 Golf 1998
Allocation Model
Bora 1999 Bora 1999 Bora 1999
1.9 ltr. - 66 kW 1.9 ltr. - 81 kW
Engine 2.0 ltr. - 85 kW
Turbodiesel Turbodiesel
Ratio: Z2 : Z1 Final drive 61 : 18 = 3.389 61 : 18 = 3.389 72 : 17 = 4.235
1st gear 34 : 9 = 3.778 34 : 9 = 3.778 34 : 9 = 3.778
2nd gear 36 : 17 = 2.118 33 : 16 = 2.063 36 : 17 = 2.118
3rd gear 34 : 25 = 1.360 31 : 23 = 1.348 34 : 25 = 1.360
4th gear 34 : 35 = 0.971 29 : 30 = 0.967 35 : 34 = 1.029
5th gear 34 : 45 = 0.756 30 : 39 = 0.769 36 : 43 = 0.837
6th gear - - -
18 : 9 x 36 : 20 = 18 : 9 x 36 : 20 = 18 : 9 x 36 : 20 =
Reverse gear
3.600 3.600 3.600
Speedometer
13 : 22 = 0.591 13 : 22 = 0.591 13 : 22 = 0.591
drive

From 09.00 modified synchronisation for the 1st gear and modified selector mechanism gearbox side

Model designation for "Bora" in USA = "Jetta"

Code letters EGR EGS EGT


Capacity 2.0 litres 2.0 litres 2.0 litres
Specification Gear oil G50 SAE 75W90 (synthetic oil)
5-speed manual gearbox 02J Стр. 12 из 16

Clutch control hydraulic hydraulic hydraulic


Clutch plate ø 225 mm 1) 225 mm 1) 215 mm
Drive shaft flange ø 100 mm 108 mm2) 100 mm
iOverall ratio in top gear 2.562 2.606 3.545

The gearbox oil G 052 726 A2 SAE 75W can also be used for all gearboxes.

1) Two-part flywheel

2) For tripodic drive shafts

Manual gearbox 5 speed 02J


Code letters EGU EGV EGW
from 09.00
Manufactured 09.00 09.00
to 08.01
Golf 1998 Golf 1998 Golf 1998
Allocation Model
Bora 1999 Bora 1999 Bora 1999
Engine 2.0 ltr. - 85 kW 1.8 ltr. - 92 kW 1.8 ltr. - 92 kW
Ratio: Z2 : Z1 Final drive 71 : 18 = 3.944 72 : 17 = 4.235 72 : 17 = 4.235
1st gear 33 : 10 = 3.300 33 : 10 = 3.300 33 : 10 = 3.300
2nd gear 35 : 18 = 1.944 35 : 18 = 1.944 35 : 18 = 1.944
3rd gear 34 : 26 = 1.308 34 : 26 = 1.308 34 : 26 = 1.308
4th gear 35 : 34 = 1.029 35 : 34 = 1.029 35 : 34 = 1.029
5th gear 36 : 43 = 0.837 36 : 43 = 0.837 36 : 43 = 0.837
6th gear - - -
17 : 10 x 36 : 20 = 17 : 10 x 36 : 20 = 17 : 10 x 36 : 20
Reverse gear
3.060 3.060 = 3.060
Speedometer
13 : 22 = 0.591 13 : 22 = 0.591 13 : 22 = 0.591
drive

From 09.00 modified synchronisation for the 1st gear and modified selector mechanism gearbox side

Model designation for "Bora" in USA = "Jetta"

Code letters EGU EGV EGW


Capacity 2.0 litres 2.0 litres 2.0 litres
Gear oil G 50 SAE Gear oil G 50 SAE Gear oil G51SAE
Specification
75W90 (synthetic oil) 75W90 (synthetic oil) 75W90 (synthetic oil)
Clutch control hydraulic hydraulic hydraulic
Clutch plate ø 215 mm 215 mm 215 mm
Drive shaft flange ø 100 mm 100 mm 100 mm
iOverall ratio in top
3.301 3.545 3.545
gear

The gearbox oil G 052 726 A2 SAE 75W can also be used for all gearboxes.

Manual gearbox 5 speed 02J


Code letters EGX EGY EUH
5-speed manual gearbox 02J Стр. 13 из 16

from
Manufactured 09.00 09.00 09.00
to
Golf 1998 Golf 1998 Golf 1998
Allocation Model
Bora 1999 Bora 1999 Bora 1999
1.9 ltr. - 74 kW
Engine 1.8 ltr. - 110 kW 1.8 ltr. - 110 kW
Turbodiesel
Ratio: Z2 : Z1 Final drive 63 : 16 = 3.938 70 : 19 = 3.684 61 : 18 = 3.389
1st gear 33 : 10 = 3.300 33 : 10 = 3.300 34 : 9 = 3.778
2nd gear 35 : 18 = 1.944 35 : 18 = 1.944 33 : 16 = 2.063
3rd gear 34 : 26 = 1.308 34 : 26 = 1.308 31 : 23 = 1.348
4th gear 35 : 34 = 1.029 35 : 34 = 1.029 29 : 30 = 0.967
5th gear 36 : 43 = 0.837 36 : 43 = 0.837 29 : 39 = 0.769
6th gear - - -
17 : 10 x 36 : 20 = 17 : 10 x 36 : 20 = 18 : 9 x 36 : 20 =
Reverse gear
3.060 3.060 3.600
Speedometer
13 : 22 = 0.591 13 : 22 = 0.591 13 : 22 = 0.591
drive

From 09.00 modified synchronisation for the 1st gear and modified selector mechanism gearbox side

Model designation for "Bora" in USA = "Jetta"

Code letters EGX EGY EUH


Capacity 2.0 litres 2.0 litres 2.0 litres
Gear oil G 50 SAE Gear oilG51SAE Gear oil G 50 SAE
Specification 75W90 (synthetic 75W90 (synthetic 75W90 (synthetic
oil) oil) oil)
Clutch control hydraulic hydraulic hydraulic
Clutch plate ø 225 mm 225 mm 219 mm 1)
Drive shaft flange ø 100 mm 100 mm 108 mm 2)
iOverall ratio in top gear 3.101 3.084 2.521

The gearbox oil G 052 726 A2 SAE 75W can also be used for all gearboxes.

1) Two-part flywheel

2) For tripodic drive shafts

Manual gearbox 5 speed 02J


Code letters EVR EH B EH C
from 09.00
Manufactured 09.00 09.00
to 06.01
Golf 1998 Golf 1998 Golf 1998
Allocation Model
Bora 1999 Bora 1999 Bora 1999
Engine 2.0 ltr. - 85 kW 2.3 ltr. - 110 kW 2.8 ltr. - 130 kW
Ratio: Z2 : Z1 Final drive 71 : 18 = 3.944 71 : 18 = 3.944 61 : 18 = 3.389
1st gear 33 : 10 = 3.300 33 : 10 = 3.300 29 : 8 = 3.625
2nd gear 35 : 18 = 1.944 35 : 18 = 1.944 29 : 14 = 2.071
5-speed manual gearbox 02J Стр. 14 из 16

3rd gear 34 : 26 = 1.308 34 : 26 = 1.308 28 : 19 = 1.474


4th gear 35 : 34 = 1.029 35 : 34 = 1.029 27 : 26 = 1.038
5th gear 36 : 43 = 0.837 36 : 43 = 0.837 27 : 32 = 0.844
6th gear - - -
17 : 10 x 36 : 20 = 17 : 10 x 36 : 20 = 15 : 08 x 36 : 20
Reverse gear
3.060 3.060 = 3.375
Speedometer
13 : 22 = 0.591 13 : 22 = 0.591 13 : 22 = 0.591
drive

From 09.00 modified synchronisation for the 1st gear and modified selector mechanism gearbox side

Model designation for "Bora" in USA = "Jetta"

Code letters EVR EH B EH C


Capacity 2.0 litres 2.0 litres 2.0 litres
Gear oil G51SAE Gear oil G 50 SAE Gear oil G 50 SAE
Specification
75W90 (synthetic oil) 75W90 (synthetic oil) 75W90 (synthetic oil)
Clutch control hydraulic hydraulic hydraulic
Clutch plate ø 215 mm 225 mm 1) 228 mm
Drive shaft flange ø 100 mm 108 mm2) 100 mm
iOverall ratio in top
3.301 3.301 2.860
gear

The gearbox oil G 052 726 A2 SAE 75W can also be used for all gearboxes.

1) Two-part flywheel

2) For tripodic drive shafts

Manual gearbox 5 speed 02J


Code letters EVQ EVS EZK
from
Manufactured 09.00 09.00 09.00
to
Golf 1998 Golf 1998 Golf 1998
Allocation Model
Bora 1999 Bora 1999 Bora 1999
2.3 ltr. - 110 kW
Engine 1.6 ltr. - 74 kW 2.0 ltr. - 85 kW
1.8 ltr. - 110 kW
Ratio: Z2 : Z1 Final drive 72 : 17 = 4.235 70 : 19 = 3.684 72 : 17 = 4.235
1st gear 34 : 9 = 3.778 33 : 10 = 3.300 34 : 9 = 3.778
2nd gear 36 : 17 = 2.119 35 : 18 = 1.944 36 : 17 = 2.119
3rd gear 34 : 25 = 1.360 34 : 26 = 1.308 34 : 25 = 1.360
4th gear 35 : 34 = 1.029 35 : 34 = 1.029 35 : 34 = 1.029
5th gear 36 : 43 = 0.837 36 : 43 = 0.837 36 : 43 = 0.837
6th gear - - -
18 : 9 x 36 : 20 = 17 : 10 x 36 : 20 = 18 : 9 x 36 : 20 =
Reverse gear
3.600 3.600 3.600
Speedometer
13 : 22 = 0.591 13 : 22 = 0.591 13 : 22 = 0.591
drive
5-speed manual gearbox 02J Стр. 15 из 16

From 09.00 modified synchronisation for the 1st gear and modified selector mechanism gearbox side

Model designation for "Bora" in USA = "Jetta"

Code letters EVQ EVS EZK


Capacity 2.0 litres 2.0 litres 2.0 litres
Gear oil G51SAE Gear oil G 50 SAE Gear oil G51SAE
Specification 75W90 (synthetic 75W90 (synthetic 75W90 (synthetic
oil) oil) oil)
Clutch control hydraulic hydraulic hydraulic
Clutch plate ø 215 mm 225 mm 1) 215 mm
Drive shaft flange ø 100 mm 108 mm2) 100 mm
iOverall ratio in top gear 3.545 3.084 3.545

The gearbox oil G 052 726 A2 SAE 75W can also be used for all gearboxes.

1) Two-part flywheel

2) For tripodic drive shafts

Manual gearbox 5 speed 02J


Code letters FBK FCF FDS
from
Manufactured 09.00 09.00 09.00
to
Golf 1998 Golf 1998 Golf 1998
Allocation Model
Bora 1999 Bora 1999 Bora 1999
Engine 2.3 ltr. - 125 kW 2.8 ltr. - 130 kW 1.8 ltr. - 110 kW
Ratio: Z2 : Z1 Final drive 63 : 16 = 3.938 61 : 18 = 3.389 63 : 16 = 3.938
1st gear 33 : 10 = 3.300 29 : 8 = 3.625 33 : 10 = 3.778
2nd gear 35 : 18 = 1.944 29 : 14 = 2.071 35 : 18 = 1.944
3rd gear 34 : 25 = 1.360 28 : 19 = 1.474 34 : 26 = 1.308
4th gear 30 : 29 = 1.034 27 : 26 = 1.038 35 : 34 = 1.029
5th gear 31 : 38 = 0.816 27 : 32 = 0.844 36 : 43 = 0.837
6th gear - - -
17 : 10 x 36 : 20 = 15 : 8 x 36 : 20 = 18 : 9 x 36 : 20 =
Reverse gear
3.060 3.375 3.600
Speedometer
13 : 22 = 0.591 13 : 22 = 0.591 13 : 22 = 0.591
drive

From 09.00 modified synchronisation for the 1st gear and modified selector mechanism gearbox side

Model designation for "Bora" in USA = "Jetta"

Code letters FBK FCF FDS


Capacity 2.0 litres 2.0 litres 2.0 litres
Gear oil G50 SAE Gear oil G51SAE Gear oil G51SAE
Specification
75W90 (synthetic oil) 75W90 (synthetic oil) 75W90 (synthetic oil)
Clutch control hydraulic hydraulic hydraulic
5-speed manual gearbox 02J Стр. 16 из 16

Clutch plate ø 225 mm 1) 228 mm 225 mm 1)


Drive shaft flange ø 100 mm 100 mm 100 mm
iOverall ratio in top
3.250 2.860 3.101
gear

The gearbox oil G 052 726 A2 SAE 75W can also be used for all gearboxes.

1) Two-part flywheel

Manual gearbox 5 speed 02J


Codes EH A EX E GBV
from
Manufactured 06.01 03.02 04.02
to
Golf 1998 Golf 1998 Golf 1998
Allocation Model
Bora 1999 Bora 1999 Bora 1999
Engine 1.8 ltr. - 132 kW 1.8 ltr. - 132 kW 1.8 ltr. - 132 kW
Ratio: Z2 : Z1 Final drive 62 : 17 = 3.647 62 : 17 = 3.647 62 : 17 = 3.647
1st gear 33 : 10 = 3.300 33 : 10 = 3.300 33 : 10 = 3.778
2nd gear 35 : 18 = 1.944 35 : 18 = 1.944 35 : 18 = 1.944
3rd gear 34 : 26 = 1.308 34 : 26 = 1.308 34 : 26 = 1.308
4th gear 30 : 29 = 1.034 30 : 29 = 1.034 30 : 29 = 1.034
5th gear 31 : 37 = 0.838 31 : 37 = 0.838 31 : 37 = 0.838
6th gear - - -
17 : 10 x 36 : 20 = 17 : 10 x 36 : 20 = 17 : 10 x 36 : 20
Reverse
3.060 3.060 = 3.060
Speedometer
13 : 22 = 0.591 13 : 22 = 0.591 13 : 22 = 0.591
drive

From 09.00 modified synchronisation for the 1st gear and modified selector mechanism gearbox side

Model designation for "Bora" in USA = "Jetta"

Codes EH A EX E GBV
Capacity 2.0 litres 2.0 litres 2.0 litres
Gear oil G 50 SAE Gear oil G51SAE Gear oil G 50 SAE
Specification 75W90 (synthetic 75W90 (synthetic 75W90 (synthetic
oil) oil) oil)
Clutch control hydraulic hydraulic hydraulic
Clutch plate ø 225 mm 1) 225 mm 1) 225 mm 1)
Drive shaft flange ø 108 mm 2) 108 mm 2) 107 mm
iOverall ratio in top gear 3.056 3.056 3.056

The gearbox oil G 052 726 A2 SAE 75W can also be used for all gearboxes.

1) Two-part flywheel

2) For tripodic drive shafts

You might also like