Renault
Renault
Renault
V1 Edition Anglaise
"The repair procedures given by the manufacturer in this document are based on the All rights reserved by Renault s.a.s.
technical specifications current when it was prepared.
Copying or translating, in part or in full, of this document or use of the service part
The procedures may be modified as a result of changes introduced by the reference numbering system is forbidden without the prior written authority of
manufacturer in the production of the various component units and accessories from Renault s.a.s.
which his vehicles are constructed."
This document presents the fault finding procedure applicable to all computers with the following specifications:
Documentation type:
Fault finding procedure (this manual):
– Assisted fault finding (integrated into the diagnostic tool), Dialogys.
Wiring Diagrams:
– Visu - Schéma
Diagnostic tool
Multimeter
3. SAFETY INSTRUCTIONS
Safety rules must be observed during any work on a component to prevent any material damage or personal injury:
• check the battery voltage to avoid incorrect operation of computer functions,
• use the proper tools.
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Location of components
5
4
2 3
1
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2
3
4
6
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103 Alternator
A Electric motor
B Computer
MS
HK
225
186
2A
103
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597
MS
A
B
225
1016
186
103
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System outline
The electric power-assisted steering system uses a pump assembly which generates the hydraulic pressure
assistance in the steering circuit. The electric motor turns at a constant speed and the system supplies a constant
level of power-assisted steering.
Operation of the electric power-assisted steering system is managed by a computer integrated into the pump
assembly.
Correct system operation is checked using sensors integrated into the pump assembly of the power-assisted
steering.
The power-assisted steering is only available when the ignition is on and the vehicle engine is running (the presence
of the alternator signal is interpreted by the computer as "engine running").
Functions provided
• Main function
Power-assisted steering: the system supplies a constant level of power-assisted steering. The electric motor of the
pump assembly in the power-assisted steering runs at a constant speed.
The temperature of the pump assembly is monitored by two sensors, one for the oil temperature, the other for the
temperature of the internal electronics.
The pump assembly computer includes a self-test procedure function. The required information can be accessed
using the diagnostic tool, by the K line.
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Equipment required:
2650 rpm
3200 rpm
3400 rpm
3600 rpm
LC005 Computer calibration
3800 rpm
4000 rpm.
4200 rpm.
Not completed
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SETTINGS
Check that the configuration is correct by reading the identification ID010 V.I.N. code.
Consecutively enter the six figures of the date: two for the year, two for the month and two for the day.
E.g. 000706 (06 July 2000).
Check that the configuration is correct by reading the identification ID018 Read last After-Sales
operation date.
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• The power-assisted steering pump assembly (the computer, the electric motor, the hydraulic pump, the oil
reservoir) cannot be separated.
Before replacing the power-assisted steering pump assembly, perform fault finding on the system and apply the
appropriate fault finding procedure.
The power-assisted steering pump assembly may only be replaced after approval from Techline.
After replacing the pump assembly, calibrate the computer using the diagnostic tool.
WARNING:
To prevent any accidents, it is essential to disconnect the battery when performing operations on the front axle,
regardless of the operation, to remove the risk of trapping someone between a wheel and the body if the power-
assisted steering is accidentally triggered due to a fault in the pump assembly system.
When replacing the power-assisted steering pump assembly, perform the following operations:
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Associated
Tool fault Diagnostic tool title
DTC
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COMPUTER
DF002 1.DEF: Supplier No. 1 signal
PRESENT 2.DEF: Supplier No. 2 signal
OR 3.DEF: Supplier No. 3 signal
STORED 4.DEF: Supplier No. 4 signal
5.DEF: Supplier No. 5 signal
Special note:
Use the Wiring Diagram Technical Note Thalia 2 / Symbol 2.
Check for:
• a + 12 V before ignition supply on connection BP36 of the power-assisted steering pump assembly, component
code 186,
• an earth on connection MS of component 186,
• a + 12 V after ignition supply on connection AP23 of component 186.
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Check using the configuration reading LC005 Computer calibration that the calibration of the computer for the
power-assisted steering pump assembly corresponds correctly to the vehicle equipment.
If LC005 is not equal to 2650 rpm, contact the Techline.
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Special note:
Use the Wiring Diagram Technical Note Thalia 2 / Symbol 2.
Check for:
• a + 12 V before ignition supply on connection BP36 of the power-assisted steering pump assembly, component
code 186,
• an earth on connection MS of component 186,
• a + 12 V after ignition supply on connection AP23 of component 186.
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace the wiring.
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Special note:
Use the Wiring Diagram Technical Note Thalia 2 / Symbol 2.
– Check the condition and conformity of the supply fuses for the computer on the power-assisted steering pump
assembly, component code 186 (see MR 423 Mechanical, 81C, Fuses, Fuses: List and location of
components):
– power fuse F02 (80A) in the engine compartment connection unit, component code 597,
+ after ignition supply fuse F24 (5A) in the passenger compartment fuse box, component code 1016.
Disconnect the two connectors from the computer of the power-assisted steering pump assembly.
Check the condition and conformity of the connectors on the power-assisted steering pump assembly and their
clips.
If the connectors are faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check for:
• a + 12 V before ignition supply on connection BP36 of component 186,
• an earth on connection MS of component 186,
• a + 12 V after ignition supply on connection AP23 of component 186.
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace the wiring.
Measure the battery voltage and check the charging circuit (see Technical Note 6014A, Checking the charging
circuit).
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Check using the configuration reading LC005 Computer calibration that the calibration of the computer for the
power-assisted steering pump assembly corresponds correctly to the vehicle equipment.
If LC005 is not equal to 2650 rpm, contact the Techline.
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Special notes:
NOTES The fault is declared present after the battery is disconnected.
Use the Wiring Diagram Technical Note Thalia 2 / Symbol 2.
Check for:
• a + 12 V before ignition supply on connection BP36 of the power-assisted steering pump assembly, component
code 186,
• an earth on connection MS of component 186,
• a + 12 V after ignition supply on connection AP23 of component 186.
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Check using the configuration reading LC005 Computer calibration that the calibration of the computer for the
power-assisted steering pump assembly corresponds correctly to the vehicle equipment.
If LC005 is not equal to 2650 rpm, contact the Techline.
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Only perform this conformity check after a complete check with the diagnostic tool.
NOTES The values shown in this conformity check are given as a guide.
Test conditions: Engine stopped, ignition on.
Main screen
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Only perform this conformity check after a complete check with the diagnostic tool.
NOTES The values shown in this conformity check are given as a guide.
Application conditions: Engine idling.
Main screen
AFTER REPAIR
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Only perform this conformity check after a complete check with the diagnostic tool.
NOTES The values shown in this conformity check are given as a guide.
Application conditions: Engine idling.
Main screen
AFTER REPAIR
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NOTES None.
Parameter PR004 indicates the actual speed of the electric motor of the power-assisted steering pump assembly.
The value of this parameter should be:
PR004 = 0 rpm (with the engine stopped, ignition on).
PR004 = 2650 rpm (with the engine idling).
The value of parameter PR004 should be roughly equal to the value of parameter PR017 Speed setpoint.
If the parameter does not conform to the value indicated, consult the interpretation of fault DF053 Computer
configuration.
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NOTES None.
Parameter PR012 indicates the current actually consumed by the electric motor of the power-assisted steering
pump assembly.
This parameter is always positive.
If the parameter does not comply with the values indicated in the Conformity check, refer to the interpretation of
fault DF017 Motor circuit.
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NOTES None.
Parameter PR017 indicates the setpoint value for the speed of the electric motor on the power-assisted steering
pump assembly.
The value of this parameter should be:
PR017 = 0 rpm (with the engine stopped, ignition on).
PR017 = 2650 rpm (with the engine idling).
If the value of parameter PR017 does not comply with the value indicated, refer to the interpretation of fault DF053
Computer configuration.
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If the battery
Deal with the fault by applying the interpretation of fault DF002 Computer.
and charge
circuit are
correct
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CLEARING
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Only consult this customer complaint after a complete check with the diagnostic
NOTES
tool.
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Only consult this customer complaint after a full check with the diagnostic tool.
NOTES
Special note:
Use Wiring Diagrams Technical Note Thalia 2 / Symbol 2.
Check the battery voltage of the vehicle (10 V < Battery voltage < 16 V).
To check that the diagnostic tool is not causing the fault, try to establish dialogue with a computer on another
vehicle.
If the tool is not at fault and dialogue cannot be established with any other computer on the same vehicle, it may
be that a faulty computer is disrupting communication.
Check the supply fuses on the power-assisted steering pump assembly, component code 186 (see MR 423
Mechanical, 81C, Fuses, Fuses: List and location of components):
• power fuse F02 (80A) in the engine compartment connection unit, component code 597,
• + after ignition supply fuse, F24 (5A) in the passenger compartment fuse box, component code 1016.
Check the condition and conformity of the connector on the diagnostic socket, component code 225.
If the connector is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check for:
• a + 12 V battery supply on connection BP56, component 225,
• a + 12 V after ignition supply on connection AP10, component 225,
• an earth on connections MAM and NC of component 225.
If the connection or connections are faulty and if there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace the wiring.
AFTER REPAIR Carry out a road test followed by a check with the diagnostic tool.
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ALP 1
CONTINUED
Disconnect the two connectors from the computer on the power-assisted steering pump assembly.
Check the condition and conformity of the connectors on the power-assisted steering pump assembly and their
clips.
If the connector or connectors are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check the conformity of the electrical supplies (they must be equal to the battery voltage) on the following
connections:
• BP36 on component 186,
• MS on component 186,
• AP23 on component 186.
If the connection or connections are faulty and if there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace the wiring.
Check the insulation, continuity and absence of interference resistance of the wiring harness between the
diagnostic socket and the connector on the computer of the power-assisted steering pump assembly on the
following connection:
• HK between components 225 and 186.
If the connection is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.
AFTER REPAIR Carry out a road test followed by a check with the diagnostic tool.
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Only consult this customer complaint after a full check with the diagnostic tool.
NOTES
Special note:
Use Wiring Diagrams Technical Note Thalia 2 / Symbol 2.
Check the pressure and condition of the tyres, the condition of the joints and the front axle geometry.
Check the battery voltage of the vehicle and the condition of the battery terminals, component code 107.
Check the condition and presence of power fuse F02 (80A) on the power-assisted steering pump assembly,
component code 186 (see MR 423 Mechanical, 81C, Fuses, Fuses: List and location of components).
Check the condition and presence of + after ignition fuse F24 (5A) on the power-assisted steering pump
assembly, component code 186 (see MR 423 Mechanical, 81C, Fuses, Fuses: List and location of
components).
Check the insulation, continuity and absence of interference resistance on the following connection:
• BP36 between components 186 and 597.
If the connection is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace the wiring.
Check that configuration reading LC005 Computer calibration corresponds to the vehicle equipment.
If LC005 is not equal to 2650 rpm, contact the Techline.
AFTER REPAIR Carry out a road test followed by a check with the diagnostic tool.
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NOTES Only consult this customer complaint after a full check with the diagnostic tool.
Check the pressure and condition of the tyres, the condition of the joints and the front axle geometry.
Do not operate the power-assisted steering pump assembly for at least 1 hour.
Check that parameters PR008 Computer temperature and PR016 Oil temperature are correct (see Conformity
check).
Check that no component placed in the area around the power-assisted steering pump assembly causes an
abnormal rise in the temperature of the pump assembly.
AFTER REPAIR Carry out a road test followed by a check with the diagnostic tool.
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Only consult this customer complaint after a full check with the diagnostic tool.
NOTES
Special note:
Use Wiring Diagrams Technical Note Thalia 2 / Symbol 2.
Check the condition of the connection of the alternator signal connector, on the vehicle alternator, component
code 103.
If the connector is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check the charging circuit if necessary (see Technical Note 6014A, Checking the charging circuit).
Check that the battery charge warning light illuminates on the instrument panel during + after ignition with the
vehicle engine stopped.
Check the insulation, continuity and absence of interference resistance on the following connection:
• 2A between components 186 and 103.
If the connection is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace the wiring.
AFTER REPAIR Carry out a road test followed by a check with the diagnostic tool.
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