Statistical Analyses and Modeling of The Implement
Statistical Analyses and Modeling of The Implement
Research Article
Statistical Analyses and Modeling of
the Implementation of Agile Manufacturing
Tactics in Industrial Firms
Copyright q 2012 M. D. AL-Tahat and K. M. Bataineh. This is an open access article distributed
under the Creative Commons Attribution License, which permits unrestricted use, distribution,
and reproduction in any medium, provided the original work is properly cited.
This paper provides a review and introduction on agile manufacturing. Tactics of agile
manufacturing are mapped into different production areas eight-construct latent: manufacturing
equipment and technology, processes technology and know-how, quality and productivity
improvement, production planning and control, shop floor management, product design and
development, supplier relationship management, and customer relationship management. The
implementation level of agile manufacturing tactics is investigated in each area. A structural
equation model is proposed. Hypotheses are formulated. Feedback from 456 firms is collected
using five-point-Likert-scale questionnaire. Statistical analysis is carried out using IBM SPSS and
AMOS. Multicollinearity, content validity, consistency, construct validity, ANOVA analysis, and
relationships between agile components are tested. The results of this study prove that the agile
manufacturing tactics have positive effect on the overall agility level. This conclusion can be used
by manufacturing firms to manage challenges when trying to be agile.
1. Introduction
Agile manufacturing AM is described as new tactics of manufacturing. It emerged after lean
production LP. It represents pattern shifts from mass production MP. It originated from
the 21st century manufacturing enterprise study that was conducted at Lehigh University in
the early 1990s 1. Following that, a book entitled “Agile Companies and Virtual Enterprise”
recognized as the state-of-the-art work on AM was published in 1995.
According to Groover 1 “agile manufacturing can be defined as: 1 an enterprise
level manufacturing strategy of introducing new products into rapidly changing markets, 2
an organizational ability to thrive in a competitive environment characterized by continuous
and sometimes unforeseen change”. Pham et al. 2 defined agile manufacturing as the ability
2 Mathematical Problems in Engineering
process reengineering increases productivity and efficiency is presented in 12, 13. In order to
have a formal investigation about the effect of MET, the following hypotheses are proposed:
H10 : MET implementation has a significant, positive effect on the development of AMS.
H11 : MET implementation has no effect on the development of AMS.
H20 : MET implementation has a significant, positive effect on the development of PTK.
H21 : MET implementation has no effect on the development of PTK.
H30 : MET implementation has a significant, positive effect on the development of QPIM.
H31 : MET implementation has no effect on the development of QPIM.
H40 : MET implementation has a significant, positive effect on the development of SFM.
H41 : MET implementation has no effect on the development of SFM.
H50 : MET implementation has a significant, positive effect on the development of PDD.
H51 : MET implementation has no effect on the development of PDD.
H60 : PTK implementation has a significant, positive effect on the development of AMS.
H61 : PTK implementation has no effect on the development of AMS.
H70 : PTK implementation has a significant, positive effect on the development of QPIM.
H71 : PTK implementation has no effect on the development of QPIM.
H80 : QPIM implementation has a significant, positive effect on the development of AMS.
H81 : QPIM implementation has no effect on the development of AMS.
H90 : QPIM implementation has a significant, positive effect on the development of SRM.
H91 : QPIM implementation has no effect on the development of SRM.
H100 : QPIM implementation has a significant, positive effect on the development of CRM.
H101 : QPIM implementation has no effect on the development of CRM.
H110 : PPC implementation has a significant, positive effect on the development of AMS.
H120 : PPC implementation has a significant, positive effect on the development of SFM.
H130 : SFM implementation has a significant, positive effect on the development of AMS.
H140 : PPD implementation has a significant, positive effect on the development of AMS.
H141 : PPD implementation has no effect on the development of AMS.
H150 : SRM implementation has a significant, positive effect on the development of AMS.
H151 : SRM implementation has no effect on the development of AMS.
H160 : CRM implementation has a significant, positive effect on the development of AMS.
H161 : CRM implementation has no effect on the development of AMS.
Agile
manufacturing
system
AMS
H16
H1 H6 H15 H8 H14
H11 H13
Customer
relationship
management H12
CRM
Supplier Quality Product
Manufacturing Processes Production Shop floor
technology and relationship and productivity design and
equipment and H10 improvement planning and management
know-how management control development
technology and measures
MET PTK SRM QPIM PPC SFM PDD
H9
H2
H7
H3
H4
H5
GTC RWM IQD HFS
PPR FID EIS QIN
RCS ECT ECT GPE
FMS LPP MTO RCC
RSC LTR MTO ECT
CNC MPF DMK E-M
PLC SOP SES CUC RWM
PCU FPT MRP CIM
CIM E-M MLT
literature review, and group of graduate students. This process continues until all questions
in the eight questionnaires are unambiguous, appropriate, and acceptable to respondents.
Every questionnaire is concerned with the implementation of one impact area. It consists of
five-point Likert scale anchored at 1 “Poor”, 2 “Fair”, 3 “Good”, 4 “Very good”, and
5 “Excellent”.
H160 CRM implementation has a significant, positive effect on the development of AMS.
H16
H161 CRM implementation has no effect on the development of AMS.
H150 SRM implementation has a significant, positive effect on the development of AMS.
H15
H151 SRM implementation has no effect on the development of AMS.
H140 PPD implementation has a significant, positive effect on the development of AMS.
H14
H141 PPD implementation has no effect on the development of AMS.
H130 SFM implementation has a significant, positive effect on the development of AMS.
H13
H131 SFM implementation has no effect on the development of AMS.
H120 PPC implementation has a significant, positive effect on the development of SFM.
H12
H121 PPC implementation has no effect on the development of SFM.
H110 PPC implementation has a significant, positive effect on the development of AMS.
H11
H111 PPC implementation has no effect on the development of AMS.
H100 QPIM implementation has a significant, positive effect on the development of CRM.
H10
H101 QPIM implementation has no effect on the development of CRM.
H90 QPIM implementation has a significant, positive effect on the development of SRM.
H9
H91 QPIM implementation has no effect on the development of SRM.
H80 QPIM implementation has a significant, positive effect on the development of AMS.
H8
H81 QPIM implementation has no effect on the development of AMS.
H70 PTK implementation has a significant, positive effect on the development of QPIM.
H7
H71 PTK implementation has no effect on the development of QPIM.
H60 PTK implementation has a significant, positive effect on the development of AMS.
H6
H61 PTK implementation has no effect on the development of AMS.
H50 MET implementation has a significant, positive effect on the development of PDD.
H5
H51 MET implementation has no effect on the development of PDD.
H40 MET implementation has a significant, positive effect on the development of SFM.
H4
H41 MET implementation has no effect on the development of SFM.
H30 MET implementation has a significant, positive effect on the development of QPIM.
H3
H31 MET implementation has no effect on the development of QPIM.
H20 MET implementation has a significant, positive effect on the development of PTK.
H2
H21 MET implementation has no effect on the development of PTK.
H10 MET implementation has a significant, positive effect on the development of AMS.
H1
H11 MET implementation has no effect on the development of AMS.
0.01 level 2 tailed between some areas like MET-CRM, CRM-SRM. On the other hand, SRM-
PDD correlation and CRM-SRM correlation is significant at the 0.05 level 2 tailed, where
there is no significant correlation between SRM and PPC. AMOS software version 19 is used
to test the model fit for each area. The results of the area-area correlation test and fit indices
are shown in Table 8. A good model fit is found. All items loading on their corresponding
production area are high and significant at the 0.05 or less level 2 tailed. Significance level
at 0.05 is recommended.
Table 6: Some statistics of model and correlation coefficients.
Area-tactic Model-tactic Model-area
Area Agile tactic Tactic mean μ Tactic variance σ 2 Tactic AG % Area AG%
correlations correlations correlations
GTC 2.999 0.115 0.516∗ 0.517∗ 59.9
∗ ∗
PPR 2.986 0.120 0.518 0.337 59.7
1 MET FMS 3.001 0.117 0.446∗ 0.300∗ 60.1
0.517∗ 60.1
∗ ∗
CNC 3.000 0.106 0.497 0.381 60.0
PLC 3.028 0.126 0.524∗ 0.366∗ 60.0
∗
CIM 3.020 0.123 0.502 0.380∗ 60.0
∗ ∗
RWM 3.002 0.120 0.561 0.470 60.0
∗ ∗
RCS 3.009 0.114 0.354 0.493 60.1
Mathematical Problems in Engineering
2 PTK RSC 2.997 0.114 0.413∗ 0.048 59.9 0.542∗ 60.1
∗ ∗
SOP 3.004 0.109 0.486 0.357 60.0
E-M 3.005 0.113 0.546∗ 0.463∗ 60.1
∗ ∗
FID 3.014 0.114 0.533 0.333 60.3
∗ ∗
3 QPIM LPP 3.002 0.106 0.386 0.394 60.0
0.520∗ 59.9
MPF 3.004 0.114 0.577∗ 0.428∗ 60.0
FPT 2.969 0.135 0.579∗ 0.398∗ 59.3
∗ ∗
EIS 3.015 0.123 0.232 0.155 60.3
Table 6: Continued.
Area-tactic Model-tactic Model-area
Area Agile tactic Tactic mean μ Tactic variance σ 2 Tactic AG % Area AG %
correlations correlations correlations
QIN 2.984 0.121 0.578∗ 0.384∗ 59.7
∗
6 PDD RCC 3.007 0.125 0.569 0.377∗ 60.2
0.543∗ 60.1
∗ ∗
E-M 3.005 0.113 0.560 0.463 60.1
CIM 3.020 0.123 0.575∗ 0.380∗ 60.0
∗ ∗
ECT 3.011 0.124 0.689 0.589 60.2
7 SRM ∗ ∗
LTR 3.000 0.111 0.613 0.430 60.0 0.571∗ 60.1
SES 3.000 0.117 0.632∗ 0.396∗ 60.0
IQD 3.016 0.122 0.556∗ 0.351∗ 60.3
∗ ∗
ECT 3.011 0.124 0.485 0.589 60.2
8 CRM MTO 3.014 0.131 0.505 ∗
0.407∗
60.2 0.633∗ 60.2
∗ ∗
CUC 2.997 0.119 0.515 0.355 59.9
PCU 3.006 0.114 0.492∗ 0.337∗ 60.1
∗
Significant at two-tailed 0.01 significance level.
Mathematical Problems in Engineering
Mathematical Problems in Engineering 13
Table 7: Tactic-tactic correlations at two-tailed significance level less than or equal to 0.05.
Table 9 summarizes the results of the hypothesis testing. The P values of the alterative
hypotheses H11 , H21 , H31 , H41 , H51 , H61 , H71 , H81 , H91 , H101 , H111 , H121 , H131 ,
H141 , H151 , and H161 are calculated. The calculated P-values are less than 0.05, which
indicates that the proposed null hypotheses are true. The t-values fall within the 95% of the
t-distribution −1.96 −t0.025, 458 < t-Value < t0.025, 458 1.96. These results provide
evidence that the alternative hypotheses are rejected. Influential dependencies see Table 10
between production areas are found, and hence multicollinearity is achieved. For the two-
tailed one-way ANOVA test at the 0.05 level, the f0 -value as shown in Table 10 exceeds
f0.025,v1,v2 . This proves that all the considered agile tactics have a positive effect on AMS.
The f0 -value of the F-test obtained from the two-tailed one-way ANOVA analysis is less than
0.001.
14
Table 8: Correlation matrix and fit indices for each production area.
Area-area correlation coefficients Production area Fit indices
CRM SRM PDD SFM PPC QPIM PTK MET GFI RMSEA P value Chi ratio DF χ2
0.150∗∗ 0.135∗∗ 0.355∗∗ 0.209∗∗ 0.192∗∗ 0.173∗∗ 0.195∗∗ 1 MET 0.91 0.023 0.00 2.69 90 242.1
0.213∗∗ 0.161∗∗ 0.328∗∗ 0.348∗∗ 0.106∗ 0.128∗∗ 1 PTK 0.70 0.024 0.00 2.72 65 177.1
0.262∗∗ 0.179∗∗ 0.131∗∗ 0.215∗∗ 0.202∗∗ 1 QPIM 0.96 0.026 0.00 2.95 189 558.9
0.320∗∗ 0.054 0.153∗∗ 0.192∗∗ 1 PPC 0.87 0.072 0.00 3.21 189 606.3
0.350∗∗ 0.386∗∗ 0.130∗∗ 1 SFM 0.93 0.032 0.00 3.75 324 1215.6
0.200∗∗ 0.119∗ 1 PDD 0.99 0.071 0.00 3.66 299 1095.4
0.352∗∗ 1 SRM 0.97 0.010 0.00 2.97 90 267.1
1 CRM 0.94 0.017 0.00 1.76 90 158.6
∗∗
Correlation is significant at the 0.01 level 2 tailed.
∗
Correlation is significant at the 0.05 level 2 tailed.
Mathematical Problems in Engineering
Mathematical Problems in Engineering 15
6. Discussion of Results
This paper investigates the causal relationship model among implementation of thirty-six
different agile tactics. These tactics are categorized into eight impact areas manufacturing
equipment and technology MET, processes technology and know-how PTK, quality and
productivity improvement and measures QPIM, production planning and control PPC,
Shop Floor Management SFM, product design and development PDD, supplier relationship
management SRM, and customer relationship management CRM. Analysis of data is carried
out using AMOS 19 and IBM SPSS 20 for Windows. The obtained results show strongly
that the model is valid. The AMOS 19 software is used to test the model fit for each
impact area. The results show that the model fit is good. All items loaded significantly on
their corresponding constructs at the 0.05 level. This demonstrates a good model fit. The
fit statistics indicate that the hypothesized structural model achieves an acceptable fit such
that no further interpretation is required. The testing of the entire hypotheses shows that all
impact areas have positive effect on AMS.
It was found out that the overall assumed agility index is about 60%, the average
agility index of impact areas is about 60%, and the average agility index of agile tactics is
about 60%. The correlation analyses show that all model constructs have a positive correlation
with overall AMS model.
Estimates of the relations in the AMS are investigated and summarized as shown
in Figure 2. The results of this research may be influenced by the person who fills the
questionnaires. This may lead to errors due to the personal reliability and trustworthiness.
7. Conclusion
The implementation of agile manufacturing principles and tools in Jordanian firms is
investigated. Different agile practices that are adopted by the considered firms to manage
16 Mathematical Problems in Engineering
Mean
Area Factor Sum of squares DF v1 v2 f0 P value Conclusion
square
Between groups 27.295 155 0.176
GTC has an
GTC Within groups 25.452 303 155 303 2.096 0.000
effect on MET.
0.084
Total 52.746 458
Agile manufacturing
system
AMS
AG = 60
H16
H1 0.633∗ H8
0.517∗ 0.52∗
CRM H11 H13
H6 H15 AG = 60 H10 ∗ 0.627 ∗ H14
0.469 0.543∗
0.542∗ 0.571∗ 0.262∗
MET PTK SRM QPIM PPC SFM PDD
AG = 60 AG = 60.1 AG = 60 H9 AG = 59.9 AG = 60 H12 AG = 59.9 AG = 60.1
H2 0.179∗ 0.192∗
0.195∗ H7
0.128∗
H3
∗
0.173
H4
0.209∗
H5
0.355∗
GTC : AG = 59.9 RWM : AG = 60 IQD : AG = 60.3 FID : AG = 60.3 EIS : AG = 60.3
HFS : AG = 59.7 QIN : AG = 59.7
PPR : AG = 59.7 RCS : AG = 60.1 ECT : AG = 60.2 ECT : AG = 60.2
LPP : AG = 60MTO : AG = 60.2 GPE : AG = 59.6 RCC : AG = 60.2
FMS : AG = 60.1 LTR : AG = 60
RSC : AG = 59.9 MTO : AG = 60.2 ECT : AG = 60.2
CNC : AG = 60 MPF : AG = 60 DMK : AG = 59.9 E-M : AG = 60.1
PLC : AG = 60 SOP : AG = 60 SES : AG = 60 CUC : AG = 59.9 RWM : AG = 60
CIM : AG = 60 E-M : AG = 60.1 PCU : AG = 60.1 FPT : AG = 59.3 MRP : AG = 60.3 MLT : AG = 60 CIM : AG = 60
their AMS systems are identified based on empirical basis. This paper concludes that the
existence of 36 different agile approaches can be adopted by the different firms to enhance
their competitiveness. These approaches categorized into eight impact areas, namely, MET,
PTK, QPIM, PPC, SFM, PDD, SRM, and CRM. The primary contribution of this paper is
successfully analyzing the causal relationship of implementation level of agile production
areas and their effect on the AMS using SME methodology. The results ensure that SEM
is the correct method for investigating the relationship model between the eight-constructs
considered in this study. IBM SPSS 20 and AMOS 19.0.0 software enable SEM to provide a
Mathematical Problems in Engineering 21
clear and complete specification of the AMS and its constructs. The results of this study show
that the studied agile tactics have significant relationship and are affected positively by the
AMS. The implementation of each agile tactic contributes significantly to the performance of
AMS. The approach presented in this study can be used to facilitate the implementation of
agile practices in industries and measure correlation between them. It may be worthwhile to
focus future research on modeling the implementation of lean production practices, such as
kanban, just in time JIT, pull production control strategy, and so forth, 60 and to compare
and link the expected results with those concluded here.
Acknowledgments
The authors are thankful to the anonymous referees for their valuable comments and
suggestions which improved the presentation of the paper.
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