Brochure Simaticit Oee en
Brochure Simaticit Oee en
Brochure Simaticit Oee en
SIMATIC IT
Answers for industry.
Overall Equipment Effectiveness:
high Availability, high Performances, and high
Quality … the everyday targets in our plants
Availability against planned times, performance against target values and quality standards for comparing
good and scrapped pieces are the key factors to obtain the real Equipment Effectiveness.
Reduction of downtime, increase of asset utilization and plant reliability, optimization of maintenance
costs strongly impact productivity making it possible to establish a tight relationship between performance
All these criteria are incorporated into a plug’n’play approach, which allows rapid configuration of OEE
solutions with fast Return on Investment (ROI) and low Total Cost of Ownership (TCO).
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Proactively improve your operational
performance
Nowadays manufacturing organizations • Micro-downtimes and reduced speed indicators that can be repeatedly used to
are placing a much higher value on that affect equipment productivity monitor production efficiency and to find
information generated, aggregated, and the greatest areas of improvement.
used by events and processes within real • Non-conforming items and
production and logistics worlds. changeover, scrap that reduces It’s clear that a deep analysis of these
production quality and yields indicators requires a complete knowledge
Information on labor, inventory of the plant, with the right granularity of
measures, lead times, maintenance and The challenge of maximizing an information.
operational equipment effectiveness, equipment’s potential forces companies
product data accuracy, uptimes, to think of “real-time efficiency data”. ERP systems are not suitable to handle
utilization, bottlenecks, yield and scrap these constraints, while Plant Operations
metrics, etc. is valuable in environments Manufacturing organizations must be Management systems such as MES are
where making decisions in near real-time able to monitor the indicators related to naturally and inherently eligible for
is critical. production performance and immediately providing feasible decision support
identify possible issues. on plant profitability and establish
High levels of performance, quality and a foundation for addressing other
availability are the main targets and daily They also must be able to analyze those manufacturing challenges in the future.
production efficiency is impacted by the problems and react in real-time using
6 Big-Losses: appropriate corrective actions.
• Breakdowns and changeovers that limit OEE provides simple and consolidated
equipment availability formulas to compute key performance
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Plant Efficiency is totally integrated
into SIMATIC IT
Overall Equipment Effectiveness (OEE) It provides a number of predefined Dynamic and customizable Web Portal
is an approach for monitoring and graphical screens specifically built in A predefined set of Web pages provide
managing the lifecycle of manufacturing order to provide out-of-the-box analysis to the users all the “ready-for-use” OEE
assets. The following functionalities make of OEE-related KPIs and equipment information in a flexible, scalable, and
our SIMATIC IT OEE-DTM an “easy, fast downtime. “easy-to-use” environment. It is also
and reliable to use” solution. possible to customize these pages, in
Gantt Charts order to satisfy all user needs.
Downtime management Complete downtime records related to
For detecting downtime through constant one or more pieces of equipment can be KPI Performance Indicators
monitoring of the plant equipment. displayed in a graphical way. • Availability Rate
This can be accomplished in real time, • Performance Rate
through factory electronics (PLC, etc.) Contextualized analysis against • Quality Rate
or offline, through manual input by manufacturing events • Maintenance Rate
operators or maintenance personnel. It is possible to contextualize analysis by • Downtime Loss Rate
including “context data”, i.e. product ID, • Productive Time Rate
KPI management order ID and batch ID, in order to achieve • MTBF (Mean Time Between Failure)
A list of predefined KPIs that enable a a more meaningful, complete, and • MTTA (Mean Time To Assist),
plug’n’play approach for monitoring detailed data analysis and visualization. • MTBA (Mean Time Between Assist)
the real efficiency of plant equipment • MTTR (Mean Time To Repair)
without any engineering for con- Reporting • Cycle time
figuration. In addition, it provides the Starting from standard predefined • Speed loss
capability of defining customizable KPIs, reports, users can obtain relevant • State Duration
for tailoring the OEE solution to satisfy information in a PDF format or in other • other standard algorithms and
unique needs. more suitable media. customizations
Production efficiency monitoring with In addition, users can also populate these
dedicated graphical components reports setting custom complex queries,
For displaying collected data and and retrieve in real-time the resulting
executing algorithm calculations. “on-the-fly” reports.
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SIMATIC IT OEE-DTM benefits
OEE is the leading methodology for manufacturing tool including production Thanks to a real fully-harmonized integra-
measuring consistently the efficiency of context and manufacturing processes, tion of this component with the whole
individual equipment and, ultimately, thus definitely reducing the application’s SIMATIC IT solution:
of the entire factory: production overall TCO (Total Cost of Ownership) and
performance is measured through improving ROI (Return on Investment). • Increase acquisition performances
KPIs (Key Performance Indicators), which using high speed acquisition rules
are computed as a combination and One of many ad-hoc building “blocks“
aggregation of several data elements. SIMATIC IT is the Siemens solution for • Customization of the application
broadening the scope of MES. through the user-exits capabilities
Sensitive events and financial indicators With its “Framework & Components”,
are used by SIMATIC IT OEE-DTM for based on a strong technology platform, • Speeding-up acquisition performances
contextualizing data, thus enabling it enables supporting flexible, scalable by buffering mechanisms
decision makers to focus on specific weak and affordable solutions, with the ability
points in the manufacturing cycle. to fully interoperate with all the levels of • Improvement of the acquired data
the enterprise. contextualization
Finally, relevant information is made SIMATIC IT for OEE is an optional compo-
available for continuous improvement at nent and provides a complete solution • Definition of high-level contexts
different management levels: every user for monitoring the overall equipment
has access to KPIs that are meaningful for effectiveness of a plant. SIMATIC IT for OEE will become a
their role. Moreover, users can drill down key component in your productivity
into further analysis and information This innovative approach reduces the toolbox, enabling you to enforce stan-
based on current and historic data can be Time-to-Value of an IT initiative while dard operating procedures, monitor
visualized in different ways. retaining the inherent flexibility of the and grow the efficiency of your plant
SIMATIC IT infrastructure. equipment, increase your output,
SIMATIC IT OEE-DTM is a truly scalable Such high-value building blocks can be expand your product variation and
solution that can start from pure KPI freely combined to fulfill every individual achieve production cost reductions.
efficiency management (including need without compromising system
downtime management) and extend to a architecture.
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Get more information
www.siemens.com/simatic-it
marketing.simatic-it@siemens.com