Zehsaz 2014
Zehsaz 2014
Zehsaz 2014
J Strain Analysis
2015, Vol. 50(1) 4–14
Ó IMechE 2014
Modified creep constitutive equation Reprints and permissions:
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for an epoxy-based adhesive with DOI: 10.1177/0309324714554965
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Abstract
This article presents the procedure to obtain constitutive equations to express the creep behavior of Araldite 2015
epoxy adhesive using the results of the uniaxial creep tests. The experimental data show that the examined adhesive has
a nonlinear viscoelastic behavior. Three types of constitutive equations have been used: (a) Bailey–Norton equation, (b)
generalized time-hardening model and (c) rheological model which is a series combination of springs and dampers
known as Maxwell and Zener combination. The first two models have vast application in commercial finite element–
based software. It is shown that the generalized time-hardening model can simulate the creep behavior of the adhesive
better than the Bailey–Norton model. However, this model is less accurate at the elevated temperatures. Therefore, an
empirical equation based on Maxwell and Zener’s was proposed which demonstrates a very good consistency with the
results of the experimental data over the assumed range of stress and temperatures.
Keywords
Adhesive, creep, nonlinear viscoelastic material
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Zehsaz et al. 5
function with four elements. He modeled the nonlinear effects of time and temperature was evaluated. Choi et
behavior by means of the parameters called relaxation al.20 studied the rheological modeling and finite element
time. Yu et al.8 presented a complete range of exponen- simulation of epoxy adhesive creep in fiber-reinforced
tial data for a typical adhesive system including con- polymers (FRPs) in reinforced concrete beam. They
stant strain rate, creep and recovery in tension and have shown that significant creep occurs at the concrete
compression. They used Bailey–Norton model, unified FRPs. Hamed and Chang21 studied the effect of creep
theory and viscoelastic models to model the creep on the edge de-bonding failure of FRP-strengthened
response of epoxy adhesives. Majda and Skrodzewicz9 reinforced beams and showed that depending on the
have developed a modified creep model of epoxy in material properties, creep can increase or decrease the
ambient temperature. They modified Burgers mechani- maximum load that leads to edge de-bonding.
cal model which is composed of Maxwell and Kelvin– Jhin et al.22 have studied the relationship between
Voight models to model nonlinear behavior of the crack path and test method by comparing the perfor-
epoxy adhesives. Yu et al.10 derived a model-based mance of individual adhesive–adherend combinations
empirical method to determine properties like time- in quasi-static fracture, mixed-mode fatigue to the
dependent creep compliance function of viscoelastic threshold and creep crack growth. In mixed-mode
adhesive contact models. They used the parcel swarm loading, crack paths in creep were similar to those in
optimization method to find solution to the nonlinear quasi-static fracture, even though the crack growth
equations of this model. Roseley et al.11 have studied rates in creep were much smaller.
the creep response of three epoxy-based thixotropic Most of the research work in this subject is focused
adhesives that are less heavily cross linked and have on the mechanical behavior of the adhesives. There
transition temperature values between 30 °C and 60 °C. are also studies in the literature which model the
They first used Kelvin–Voight equation to model creep adhesively boned joints using finite element tech-
strain, but this model was not successful in modeling niques. Most of these studies assume that the adhe-
the behavior in temperature range above transition tem- sive behaves linear elastic, so they do not address the
perature. Therefore, they improved the model over the viscoelastic behavior of the adhesive. However, as it
complete range of temperature using a series of two- has been shown in Jhin et al.,22 this effect cannot be
element Kelvin–Voight models. Although these models disregarded in the analysis.
provide appropriate fit to the experimental data, due to Since most of the researches that have been carried
their complex form, it is difficult to obtain the multi- out recently study the creep behavior of epoxy materials
axial form of them. Since the actual behavior of the at ambient temperature, this article intends to investi-
adhesively bonded structures is multi-axial, it is reason- gate the creep behavior of adhesive at higher tempera-
able to use simple models that can be extended to tures. This research presents experimental results of the
multi-axial form. uniaxial creep tests on the Adhesive epoxy adhesive.
Various analytical and finite element techniques This adhesive shows nonlinear viscoelastic behavior
have been used to study viscoelastic behavior of adhe- and does not obey the Boltzmann’s superposition prin-
sively bonded single lap joints.12–16 In addition, a num- ciple. The aim is to propose a creep constitutive model
ber of articles deal with creep constitutive modeling of that is able to simulate the creep characteristics of this
the bulk adhesive. Pandey and Narasimhan17 have ana- adhesive at different stress and temperature levels. With
lyzed the adhesively bonded joints by modeling the the methodology presented in this article, both primary
adhesive layer with elasto-viscoplastic behavior and the and secondary creep strains of the adhesive are pre-
adherend as linearly elastic material. They used a non- dicted using a developed constitutive equation.
linear three-dimensional (3D) model to carry out finite
element analysis. Su and Mackie1 have performed a
two-dimensional creep analysis to investigate the stress Materials and creep tests
distribution in the adhesive layer over time. They have
used multi-linear model to predict the creep behavior In this research, the uniaxial creep test has been carried
of the adhesive based on the experimental data. out on the Adhesive (Huntsman Advanced Materials)
Khalili et al.18 have studied the effect of fiber rein- which is a two-component epoxy adhesives. Table 1
forcing the adhesive on the creep behavior of single lap shows the mechanical properties and curing conditions
joints. They experimentally showed that at a tempera- of the adhesive provided by its manufacturer. In addi-
ture above the glass transition temperature of the adhe- tion, in order to obtain the tensile properties of the
sive, the failure time and initial strain for all specimens adhesive, bulk specimen has been manufactured based
were elevated compared to un-reinforced adhesive on ASTM D 638-10 standards. Tensile tests were con-
joints. Ferrier et al.19 investigated the creep behavior of ducted on bulk specimens in a Zwick tensile test
epoxy adhesives, used to strengthen steel-reinforced machine with 1000 N capacity and 0.01 N accuracy
concrete structures. The durability and performance of load cell. The specimens were tested at 5 mm/min cross-
these reinforcements, which were dependent on the head displacement rate. Contact extensometers with
rheological behavior, were investigated, and permissible accuracy of 61 mm were used to record specimen
shear stress of the interface taking into account the elongation.
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6 Journal of Strain Analysis 50(1)
Figure 1 shows the tensile diagram of this adhesive. changed according to the Amsler creep test machine
According to this figure, Young’s modulus is 1.91 GPa grips (Figure 2). Then this plate is located on the top of
and tensile yield strength and tensile failure strength are another plate as shown in this figure to form a mold for
equal to 12.5 and 22.09 MPa, respectively. Comparing producing adhesive samples. The adhesive was poured
these results and the values given in Table 1 shows that into the mold and cured in the furnace at 60 °C for
adhesive specimen that has been provided for this 35 min. The advantage of this method is that the resi-
research meets the manufacturer’s specifications. dual stresses resulting from machining process do not
In order to conduct uniaxial tensile creep tests, in exist in the specimen.
most researches the bulk specimen was prepared using The uniaxial creep tests have been carried out using
computer numerical control (CNC) machining.9 This Amsler testing machine (Figure 3). The force is applied
operation causes residual stresses in the specimen. In through the weights located on the arm of the machine.
order to eliminate the effect of residual stresses, a differ- To obtain more accuracy in controlling the applied
ent approach is used in this study; first, the shape of the load on the specimen, a load cell device is used which
specimen is formed in a 3-mm silicon sheet using laser measures the applied load with accuracy of 0.1 kg. The
cutting machine. The specimen was prepared based on specimen elongation measurements have been carried
ASTM D 638-10. However, the tab of the specimen was out using contact extensometers and with accuracy of
0.5 mm. An interface system is used to record all
Table 1. Mechanical properties and curing temperature given data including applied load, displacement and tempera-
by adhesive manufacturer. ture and save them in a computer file every 1 s. A
programmable logic controller (PLC) system is
Araldite 2015 Properties employed to maintain a constant temperature within
the furnace with accuracy of 60.5 °C. The specimens
1.85 ± 0.21 Young’s modulus, E (GPa)
0.33 Poisson’s ratio, n were tested at 25 °C, 40 °C and 55 °C. Table 1 presents
12.63 ± 0.61 Tensile yield strength, sy (MPa) the variation in lap shear strength of the Araldite 2015
21.63 ± 1.61 Tensile failure strength, sf (MPa) with temperature which is provided by the manufac-
14.6 ± 1.3 Shear yield strength at 25 °C, t y (MPa) turer of the adhesive. Based on the information which
21 Lap shear strength at 25 °C, t f (MPa) has been provided for the adhesive in technical data
19 Lap shear strength at 40 °C, t f (MPa)
15.5 Lap shear strength at 55 °C, t f (MPa) sheet, at stress levels below 60% of lap shear strength,
60/35 Curing temperature/time (min/°C) adhesive shows elastic behavior. In addition, in this
87 Glass transition temperature (°C) article, we have conducted uniaxial tensile test at room
temperature to justify the above-mentioned assertion.
This assumption is justified by noting that at 25 °C the
lap shear strength is 21 MPa and yield strength is
12.63 MPa (see Table 1) which is about 60% of lap
shear strength or 11.55 MPa. However, we have con-
ducted our tests at 55% of lap shear strength to make
sure no initial plasticity occurs during creep tests.
Figure 4(a) shows the scanning electron microscope
(SEM) micrographs of the fracture surfaces of the bulk
specimen after creep test. After mixing two reactive
parts, air entrapment during mixing and/or application
process often produces micro-voids in the adhesive
bond-lines and influences the strength of the bonded
joints. The presence of these vacancies and nucleation
of voids at elevated temperatures are the reasons of
Figure 1. Stress–strain diagram of the adhesive bulk specimen. higher creep straining and lower creep life. In this
Figure 2. (a) Schematic of the silicon mold prepared by laser cutting machine and (b) creep sample dimensions.
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Zehsaz et al. 7
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8 Journal of Strain Analysis 50(1)
Figure 4. Fracture surface examination of specimen after creep test at 3105, 3505 and 33000 magnifications.
which demonstrate the acceptable quality of the regres- As it can be concluded from the results depicted in
sion. Figure 7(a)–(c) compares the creep strain obtained Figures 6 and 7 and also the values of R2 tabulated in
by experiments with those which are calculated using Tables 2 and 3, the generalized time-hardening model
generalized time-hardening model. has the better consistency of the computational
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Zehsaz et al. 9
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10 Journal of Strain Analysis 50(1)
0.05
Stress=6.95 MPa
Experimental: Stress=8.91 MPa
0.04 Stress=11.64 MPa
Stress=6.95 MPa
Calculated: Stress=8.91 MPa
Stress=11.64 MPa
Creep Strain
0.03
0.02
0.01
0
(a) 0 2 4 6 8 10 12 14 16 18
Time (sec) x 104
0.06
Stress=7 MPa
Experimental: Stress=8.18 MPa
0.05 Stress=10.5 MPa
Stress=7 MPa
Calculated: Stress=8.18 MPa
0.04
Stress=10.5 MPa
Creep Strain
0.03
0.02
0.01
0
(b) 0 2 4 6 8 10 12 14 16 18
Time (sce) 4
0.035 x 10
0.03
0.025
Creep Strain
0.02
Figure 6. Comparison of experimentally determined creep characteristics with those calculated using the Norton power law
model for temperatures (a) 25 °C, (b) 40 °C and (c) 55 °C.
constitutive material constants. In order to obtain of constants and simplify the rheological model. In
material constants first, a nonlinear regression was this equation, ee is the elastic strain; a and b are first-
used separately for each stress level. Table 4 shows the and second-order functions of stress, respectively
results of regression for each stress level at 25 °C. The h i
^ ^
results show that l1 = 2l2 and j has very small value etotal (t) = ee + at^ b(ea5 t + ea5 t )
which can be neglected. Thus, a formulation in the ð6Þ
= eelastic + at^+ b sinh (a6 t^)
form of equation (6) is proposed to reduce the number
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Zehsaz et al. 11
0.05
Sress=6.95 MPa
Experimental: Stress=8.95 MPa
0.04 Stress=11.64 MPa
Sress=6.95 MPa
Creep Strain Calculated: Stress=8.95 MPa
0.03 Stress=11.64 MPa
0.02
0.01
0
(a) 0 2 4 6 8 10 12 14 16 18
Time (sec) 4
x 10
0.06
Stress=7 MPa
Experimental: Stress=8.18 MPa
0.05 Stress=10.5 MPa
Stress=7 MPa
Calculated: Stress=8.18 MPa
0.04
Creep Strain
Stress=10.5 MPa
0.03
0.02
0.01
0
(b) 0 2 4 6 8 10 12 14 16 18
Time (sec) 4
x 10
0.035
Stress=6.13 MPa
Experimental: Stress=7 MPa
0.03 Stress=8.5 MPa
Stress=6.13 MPa
Calculated: Stress=7 MPa
0.025 Stress=8.5 MPa
Creep Strain
0.02
0.015
0.01
0.005
0
(c) 0 2 4 6 8 10 12
Time (sec) 4
x 10
Figure 7. Comparison of experimentally determined creep characteristics with those calculated using the generalized time-
hardening model for temperatures (a) 25 °C, (b) 40 °C and (c) 55 °C.
Table 4. The results of regression for each stress level and temperature 25 °C.
Parameters j a l g1 g2 R2
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12 Journal of Strain Analysis 50(1)
a = a1 + a2 s
b = a3 + a4 s 0 + a5 s 2
t^= log 10 (t)
0.05
Stress=6.95 MPa
Experimental: Stress=8.91 MPa
0.04 Stress=11.64 MPa
Stress=6.95 MPa
Calculated: Stress=8.91 MPa
Creep Strain
0.02
0.01
(a) 0
0 2 4 6 8 10 12 14 16 18
Time (sec) 4
x 10
0.06
Stress=7 MPa
Experimental: Stress=8.18 MPa
0.05 Stress=10.5 MPa
Stress=7 MPa
Calculated: Stress=8.18 MPa
0.04
Creep Strain
Stress=10.5 MPa
0.03
0.02
0.01
(b) 00 2 4 6 8 10 12 14 16 18
Time (sec) 4
x 10
0.035
0.03
0.025
Creep strain
0.02
(c) 0
0 2 4 6 8 10 12
Time (sec) 4
x 10
Figure 9. Comparison of experimental data for creep strain with those calculated using the proposed rheological model (equation
(5)), for temperatures (a) 25 °C, (b) 40 °C and (c) 55 °C.
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Zehsaz et al. 13
a1 a2 a3 a4 a5 a6 R2
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14 Journal of Strain Analysis 50(1)
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