Detailed contents

Module 1: Pattern Making: Various pattern materials, allowances and types of patterns. (3
Hours)

Module 2: Molding and Core making: Principle ingredients of molding and core sand, their
characteristics.Various types of binders and additives to molding, Sand Conditioning, Various
sand control tests.Machine molding, high pressure molding, Sand molding processes based on
Sodium Silicate, Organic Binders and other special molding processes.Shell molding and its full
details. (12 Hours)

Module 3: Design of gating and risering of cast pertaining to iron and steel and non-ferrous
casting. Different methods of casting such as die casting, centrifugal casting, rheo casting. (5
Hours)

Module 4: Various types of melting furnaces used in foundries such as Cupola, Electric Furnace,
Induction Furnace. Melting of Cast Iron, Steel, Non-Ferrous Metals and Alloys. (8 Hours)
Module 5: Casting defects, their causes and remedies. Metallurgical inspection and quality
control in foundries. (6 Hours)

Module 6: Consideration of environment, safety, energy optimization, and productivity

associated with the above mentioned topics. Use of CAD CAM in foundries. (6 Hours)

Text / Reference Books:

1. Principles of Foundry Technology, P. Jain, McGraw Hill, 2017
2. Foundry Technology, Peter Beeley, 2nd Edition, Butterworth-Heinemann
3. Introduction to Foundry Technology, M. Lal, Khanna Publications
4. Foundry Technology, 0. P. Khanna, DhanpatRai Publications
5. Materials and Processes in Manufacturing, E.P. DeGamo, Black and Kohser.
 Metallurgical Engineering
MLP702 Advances in Steel Making L

Course Objective:
Tostudy and learn steel making process and also studied the advances on steel making.
Course outcomes:
1. Understand the mportance &Mechanisms of Reactions in Steel Making.
2. Explain secondary steel making Processes & its significance.
3. Identify the inclusion types & Methods of Preventions.
4. Understands the Merit &Demerits of Ingot Castings &Continuous castings
Mapping of course outcomes with program outcomes
Course
Outcome s PO 1 PO 2 PO 3 PO 4POs PO 6P07 PO8 PO9 PO10 Po11 PO 12

CO 1 2
2 -

2
CO 2 - - -

CO 3 1 1
3 2

CO 4 3 1
5

Course
Content:
Module 1:Secondary steel making process: Introduction, process, variation, stirring technique
synthetic slag refining with stirring and perrin process. (7 Hours)
Module 2:Classification and propertied of alloy steel, raw materials for alloy steel making
Manufacturing of alloy steel like stainless steel, Hadfield steel and high speed steel. (7 Hours)
Module 3:Development in stainless steel making, Rust less process, Ajax process, Tendu
furnace process, continuous steel making process,Spray steel making process, IRSID, SI
process, EOF process and dual hearth furnace process. (7 Hours)

Module 4:Decarburization Techniques: AOD and VOD process,CLU process and MR

process.Injection metallurgy: Plunging technique, power injection, Wire Feeding, their economi
analysis. (7 Hours)
Module 5:Remelting Process: Vacuum Arc Remelting and Electro slag remelting process.
Teeming methods: Direct pouring, Tundish teeming and bottom teeming. (7 Hours)
Module 6:Vacuum treatment of liquid steel: Principles, vacuum raising equipments,
degassing process: ladle degassing and stream degassing, Present scenario in India and abroad. (
Hours)

Text / Reference
Books:
1. Iron Making and Steel Making: Theory and Practice, Author: Ahindra Ghosh, Amit
Contents:
Module 1:Definition of management, science or art, manager vs entrepreneur; Types of
managers-managerial roles and skills; Evolution of management- scientific, human relations,
system and contingency approaches; Types of Business Organizations, sole proprietorship,
partnership, company, public and private enterprises; Organization culture and environment;
Current trends and issues in management. (8 hours)
Module 2:Nature and purpose of Planning. types of Planning, objectives, setting objectives,
policies, Strategic Management, Planning Tools and Techniques, Decision making steps &
processes. (8 hours)
Module 3:Nature and purpose of Organizing, formal and informal organization, organization
structure, types, line and staff authority, departmentalization, delegation of authority, centralization
and decentralization, job design, human resource management, HR planning, Recruitment
selection, Training & Development, Performance Management, Career planning and
Management. (8 hours)
Module 4:Directing, individual and group behavior, motivation, motivation theories,
motivational techniques, job satisfaction, job enrichment, leadership, types & theories of leadership,
effective communication. (8 hours)
Module 5:Controlling, system and process of controlling, budgetary and non-budgetary control
techniques, use of computers and IT in management control, productivity problems and
management, control and performance, direct and preventive control, reporting. (8 hours)

Text / Reference Books:

1. Robins S.P. and Couiter M., Management, Prentice Hall India, 10th ed., 2009.
2. Stoner JAF, Freeman RE and Gilbert DR, Management, 6th ed., Pearson Education, 2004.
3. Tripathy PC & Reddy PN, Principles of Management, Tata McGraw Hill, 1999.

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 Metallurgical Engineering
MLO712 Composite Materials LT

Objectives of the course

To obtain knowledge on classification, processing, characterization and applicationsof
composite materials.
To obtain knowledge on mechanical properties and failure mechanisms of
compositesunder loading conditions for engineering applications
Course Outcomes:
After completing this course, students will have:
COI Knowledge on classification, processing, characterization and applications of various
composite materials

CO2 Ability to arrive at different deformation and failure mechanisms of composite

materials under different loading conditions in engineering applications

Mapping of course outcomes with program outcomes

Course
Outcome s PO 1 PO 2 PO 3 PO 4 PO 5 PO6|PO 7 PO 8 P09 PO 10 PO 11 PO 12

CO 1 2

CO 2 1
2

Detailed contents
Module 1: Introduction: Definition, history, characteristics, classifications, advantages and
limitations, industrial scenario and applications. (2 hours)
Module 2: Material and microstructural parameters of composites. Unidirectional-fibre
composites: Fibre characteristics. Longitudinal strength and modulus of composites,
minimum and critical fibre volume fractions,factors affecting strength. Transverse strength
and modulus. (8 hours)

Module 3: Failure modes. Single and multiple fractures. Short-fibre composites: Stress
transfer, critical fibre length. Modulus and strength. Whiskers and whisker reinforced
composites. (6 hours)
Module 4: Particulate composites: Large-particle composites and dispersion-strengthened
composites. Cermets. Zirconia toughened ceramics. Interface: Interface characteristics and
their effects on adhesive, frictional and mechanical bonding mechanisms. Coupling agents
and their role on the properties composites. Interface coatings. (10 hours)
Module 5: Properties of composites: Static mechanical properties, fatigue, impact and creep
properties, fracture behaviour and damage tolerance. (10 hours)
Module 6: Advanced composites: Nano composites, hybrid composites, sandwich composites,
in-situ composites, smart composites, self-healing composites, and carbon-carbon
composites (4 hours).

Text / Reference Books:

1.Composite Materials: Science and Engineering: Krishan K. Chawla, Springer, 2012
 Metallurgical Engineering
MLO715 Nano materials L T

Objectives of the course

To recognize the differences between nano-materials and conventional materials and to
become familiar with a wide range of nano-materials, their synthesis, characterization,
properties and applications.
Course Outcomes:
After completing this course, the student should be able to:
CO1 Indicate the differences between nano-materials and conventional materials

CO2 Indicate how specific synthesis techniques can result in nano-materials

CO3 Give examples of specific nano-materials and explain the scientific reasons for the
properties displayed by them
CO4 Describe how specific characterization techniques can be used to analyze nano-materials

Mapping of course outcomes with program outcomes

Course
Outcome s PO 1 PO 2 PO 3 PO 4 PO 5 PO6PO 7 PO 8 PO 9 PO 10 PO 1 I PO 1 2

CO 1 2
2 -
1

2 -

CO 2 -
3

CO 3 1 2 1
1

CO 4 -
1 2

Detailed contents
Module 1: History of nanomaterials (2 Hours)
Module 2: Discussion of the Fe ynman talk "There is plenty of room at the bottom" (4 Hours)
Module 3: Synthesis routes for nano and ultra-fine grained materials: bottom up and top
down approaches (2 Hours)
Module 4: Specific synthesis routes such as vapor deposition, sol-gel, rapid solidification

processing, high energy ball milling, cryo rolling, and equal channel angular extrusion (6
Hours)
Module 5: Thermodynamics of nanomaterials (3 hours)
Module 6: Mechanical property aspects of nano-materials, inverse Hall-Petch relationship (2
Hours)
Module 7: Specific nano materials and their applications such as:
Carbon nano-structures (Nano-tubes, nano-horns, graphene, buckyballs etc.) (6 Hours)
Semiconducting nano-materials Quantum confinement, Quantum wells, quantum wires and
quantum dots. (3 Hours)
Magnetic nanomaterials - super paramagnetism (2 hours),
Ferroelectric, nano ceramics (2 Hours)
Super-plasticity (2 Hours)
Nano-composites (2 Hours)
Module 8: Characterization techniques from the perspective of nanomaterials (4 Hours).

Text /Reference Books:

Introduction to Nanomaterials, Charles Poole and Frank Owens, Wiley 2007.
 Foundry Laboratory

List of experiment
1. Effect of Moisture content on strength, hardness, permeability of molding sand.
2. Effect of Charcoal on strength, molding sand.
3. Study of the effect of clay content on the permeability green compressive strength on
molding sand.
4. To study the effect of milling time as various properties of molding sand
5. Molding practicee in the foundry;
5.1Molding practice.
5.2 Inspection of moulding and core.