Con 1
Con 1
Con 1
Project no:
Author:
Project data
Project name
Project number
Author
Description
Date 14-12-2023
Design code EN
Material
Steel S 275
Concrete C25/30
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Design
Name CON-01
Description DUCT SUPPORT - 1
Analysis Stress, strain/ simplified loading
Cross-sections
Name Material
1 - UB 203 x 133 x 25 S 275
Anchors
Diameter fu Gross area
Name Bolt assembly
[mm] [MPa] [mm2]
M20 8.8 M20 8.8 20 800.0 314
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Foundation block
Item Value Unit
CB 1
Dimensions 400 x 500 mm
Depth 1000 mm
Anchor M20 8.8
Anchoring length 700 mm
Shear force transfer Anchors
Check
Summary
Name Value Status
Analysis 100.0% OK
Plates 0.0 < 5.0% OK
Anchors 98.8 < 100% OK
Welds 35.7 < 100% OK
Concrete block 6.3 < 100% OK
Buckling Not calculated
Plates
Thickness σEd εPl σcEd
Name Loads Status
[mm] [MPa] [%] [MPa]
M1-bfl 1 7.8 LE1 115.3 0.0 0.0 OK
M1-tfl 1 7.8 LE1 116.4 0.0 0.0 OK
M1-w 1 5.7 LE1 17.2 0.0 0.0 OK
BP1 25.0 LE1 36.5 0.0 0.0 OK
Design data
fy εlim
Material
[MPa] [%]
S 275 275.0 5.0
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Anchors
NEd VEd NRd,c VRd,c VRd,cp Utt Uts Utts
Shape Item Loads Status
[kN] [kN] [kN] [kN] [kN] [%] [%] [%]
A1 LE1 8.6 0.0 23.7 - 103.9 98.8 0.0 98.3 OK
A2 LE1 0.0 0.0 - - 103.9 0.0 0.0 0.0 OK
A3 LE1 8.6 0.0 23.7 - 103.9 98.8 0.0 98.3 OK
A4 LE1 0.0 0.0 - - 103.9 0.0 0.0 0.0 OK
A5 LE1 6.3 0.0 23.7 - 71.4 98.8 0.0 98.3 OK
A6 LE1 0.0 0.0 - - 71.4 0.0 0.0 0.0 OK
Design data
NRd,s VRd,s
Grade
[kN] [kN]
M20 8.8 - 1 111.1 78.4
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γM s
= 111.1 kN ≥ NEd =
8.6 kN
NRk,s = c ⋅ As ⋅ fuk =
166.6 kN
Where:
c = 0.85 – reduction factor for cut thread
As = 245 mm2
– tensile stress area
fuk = 800.0 MPa – minimum tensile strength of the bolt
γM s = 1.2 ⋅ ffuk
yk
≥ 1.4 , where:
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NRk,c
NRd,c =
γM c
0 Ac,N
NRk,c = NRk,c
⋅
A0c,N
⋅ ψs,N ⋅ ψre,N ⋅ ψec,N ⋅ ψM ,N =
42.7 kN
Where:
NEd,g = 23.4 kN – sum of tension forces of anchors with common concrete breakout cone area
0
NRk,c = 30.9 kN – characteristic strength of a fastener, remote from the effects of adjacent fasteners or edges of the
concrete member
0 = k1 ⋅ fc′ ⋅ h1.5
NRk,c ef , where:
ca,max = 130 mm – maximum distance from the anchor to one of the three closest edges
Ac,N = 109500 mm2 – concrete breakout cone area for group of anchors
ψs,N = 0.91 – parameter related to the distribution of stresses in the concrete due to the proximity of the fastener to an
c
ψs,N = 0.7 + 0.3 ⋅ 1.5⋅h
ef
≤ 1 , where:
ψec,N = 1.00 – modification factor for anchor groups loaded eccentrically in tension:
ψecx,N = 2⋅e1 x,N = 1.00 – modification factor that depends on eccentricity in x-direction
1+
3⋅hef
ψecy,N = 2⋅e1 y,N = 1.00 – modification factor that depends on eccentricity in y-direction
1+
3⋅hef
ψM ,N = 1.00 – parameter accounting for the effect of a compression force between the fixture and concrete; this
parameter is equal to 1 if c < 1.5hef or the ratio of the compressive force (including the compression due
to bending) to the sum of tensile forces in anchors is smaller than 0.8
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2⋅z
ψM ,N = 2 − 3⋅hef
≥ 1 , where:
γM s
0
VRk,s = k7 ⋅ VRk,s =
98.0 kN
Where:
k7 = 1.00 – coefficient for anchor steel ductility
k7 = {
0.8, A < 0.08
, where:
1.0, A ≥ 0.08
0
VRk,s = 98.0 kN – the characteristic shear strength
0
VRk,s = k6 ⋅ As ⋅ fuk , where:
VRk,cp
VRd,cp =
γM c
VRk,cp = k8 ⋅ NRk,c =
155.9 kN
Where:
k8 = 2.00 – factor taking into account fastener embedment depth
NRk,c = 77.9 kN – characteristic concrete cone strength for a single fastener or fastener in a group
Interaction of tensile and shear forces in steel (EN 1992-4 - Table 7.3)
2 2
( NNRd,s
Ed
) + ( VVRd,s
Ed
) =
0.01 ≤ 1.0
Where:
NEd = 8.6 kN – design tension force
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Interaction of tensile and shear forces in concrete (EN 1992-4 - Table 7.3)
( NNRd,i
Ed
)1.5 + ( VVRd,i
Ed
)1.5 =
0.98 ≤ 1.0
Where:
NEd
– the largest utilization value for tension failure modes
NRd,i
VEd
– the largest utilization value for shear failure modes
VRd,i
NEd,g
NRd,c
= 98% – concrete breakout failure of anchor in tension
NEd
NRd,p
= 0% – concrete pullout failure
NEd
NRd,cb
= 0% – concrete blowout failure
VEd
VRd,c
= 0% – concrete edge failure
VEd
VRd,cb
= 0% – concrete pryout failure
γM s
NRk,s = c ⋅ As ⋅ fuk =
166.6 kN
Where:
c = 0.85 – reduction factor for cut thread
As = 245 mm2
– tensile stress area
fuk = 800.0 MPa – minimum tensile strength of the bolt
γM s = 1.2 ⋅ ffuk
yk
≥ 1.4 , where:
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γM s
0
VRk,s = k7 ⋅ VRk,s =
98.0 kN
Where:
k7 = 1.00 – coefficient for anchor steel ductility
k7 = {
0.8, A < 0.08
, where:
1.0, A ≥ 0.08
0
VRk,s = 98.0 kN – the characteristic shear strength
0
VRk,s = k6 ⋅ As ⋅ fuk , where:
VRk,cp
VRd,cp =
γM c
VRk,cp = k8 ⋅ NRk,c =
155.9 kN
Where:
k8 = 2.00 – factor taking into account fastener embedment depth
NRk,c = 77.9 kN – characteristic concrete cone strength for a single fastener or fastener in a group
Interaction of tensile and shear forces in steel (EN 1992-4 - Table 7.3)
2 2
( NNRd,s
Ed
) + ( VVRd,s
Ed
) =
0.00 ≤ 1.0
Where:
NEd = 0.0 kN – design tension force
NRd,s = 111.1 kN – fastener tensile strength
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Interaction of tensile and shear forces in concrete (EN 1992-4 - Table 7.3)
( NNRd,i
Ed
)1.5 + ( VVRd,i
Ed
)1.5 =
0.00 ≤ 1.0
Where:
NEd
– the largest utilization value for tension failure modes
NRd,i
VEd
– the largest utilization value for shear failure modes
VRd,i
NEd,g
NRd,c
= 0% – concrete breakout failure of anchor in tension
NEd
NRd,p
= 0% – concrete pullout failure
NEd
NRd,cb
= 0% – concrete blowout failure
VEd
VRd,c
= 0% – concrete edge failure
VEd
VRd,cb
= 0% – concrete pryout failure
γM s
NRk,s = c ⋅ As ⋅ fuk =
166.6 kN
Where:
c = 0.85 – reduction factor for cut thread
As = 245 mm2
– tensile stress area
fuk = 800.0 MPa – minimum tensile strength of the bolt
γM s = 1.2 ⋅ ffuk
yk
≥ 1.4 , where:
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NRk,c
NRd,c =
γM c
0 Ac,N
NRk,c = NRk,c
⋅
A0c,N
⋅ ψs,N ⋅ ψre,N ⋅ ψec,N ⋅ ψM ,N =
42.7 kN
Where:
NEd,g = 23.4 kN – sum of tension forces of anchors with common concrete breakout cone area
0
NRk,c = 30.9 kN – characteristic strength of a fastener, remote from the effects of adjacent fasteners or edges of the
concrete member
0 = k1 ⋅ fc′ ⋅ h1.5
NRk,c ef , where:
ca,max = 130 mm – maximum distance from the anchor to one of the three closest edges
Ac,N = 109500 mm2 – concrete breakout cone area for group of anchors
ψs,N = 0.91 – parameter related to the distribution of stresses in the concrete due to the proximity of the fastener to an
c
ψs,N = 0.7 + 0.3 ⋅ 1.5⋅h
ef
≤ 1 , where:
ψec,N = 1.00 – modification factor for anchor groups loaded eccentrically in tension:
ψecx,N = 2⋅e1 x,N = 1.00 – modification factor that depends on eccentricity in x-direction
1+
3⋅hef
ψecy,N = 2⋅e1 y,N = 1.00 – modification factor that depends on eccentricity in y-direction
1+
3⋅hef
ψM ,N = 1.00 – parameter accounting for the effect of a compression force between the fixture and concrete; this
parameter is equal to 1 if c < 1.5hef or the ratio of the compressive force (including the compression due
to bending) to the sum of tensile forces in anchors is smaller than 0.8
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2⋅z
ψM ,N = 2 − 3⋅hef
≥ 1 , where:
γM s
0
VRk,s = k7 ⋅ VRk,s =
98.0 kN
Where:
k7 = 1.00 – coefficient for anchor steel ductility
k7 = {
0.8, A < 0.08
, where:
1.0, A ≥ 0.08
0
VRk,s = 98.0 kN – the characteristic shear strength
0
VRk,s = k6 ⋅ As ⋅ fuk , where:
VRk,cp
VRd,cp =
γM c
VRk,cp = k8 ⋅ NRk,c =
155.9 kN
Where:
k8 = 2.00 – factor taking into account fastener embedment depth
NRk,c = 77.9 kN – characteristic concrete cone strength for a single fastener or fastener in a group
Interaction of tensile and shear forces in steel (EN 1992-4 - Table 7.3)
2 2
( NNRd,s
Ed
) + ( VVRd,s
Ed
) =
0.01 ≤ 1.0
Where:
NEd = 8.6 kN – design tension force
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Interaction of tensile and shear forces in concrete (EN 1992-4 - Table 7.3)
( NNRd,i
Ed
)1.5 + ( VVRd,i
Ed
)1.5 =
0.98 ≤ 1.0
Where:
NEd
– the largest utilization value for tension failure modes
NRd,i
VEd
– the largest utilization value for shear failure modes
VRd,i
NEd,g
NRd,c
= 98% – concrete breakout failure of anchor in tension
NEd
NRd,p
= 0% – concrete pullout failure
NEd
NRd,cb
= 0% – concrete blowout failure
VEd
VRd,c
= 0% – concrete edge failure
VEd
VRd,cb
= 0% – concrete pryout failure
γM s
NRk,s = c ⋅ As ⋅ fuk =
166.6 kN
Where:
c = 0.85 – reduction factor for cut thread
As = 245 mm2
– tensile stress area
γM s = 1.2 ⋅ ffuk
yk
≥ 1.4 , where:
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γM s
0
VRk,s = k7 ⋅ VRk,s =
98.0 kN
Where:
k7 = 1.00 – coefficient for anchor steel ductility
k7 = {
0.8, A < 0.08
, where:
1.0, A ≥ 0.08
0
VRk,s = 98.0 kN – the characteristic shear strength
0
VRk,s = k6 ⋅ As ⋅ fuk , where:
VRk,cp
VRd,cp =
γM c
VRk,cp = k8 ⋅ NRk,c =
155.9 kN
Where:
k8 = 2.00 – factor taking into account fastener embedment depth
NRk,c = 77.9 kN – characteristic concrete cone strength for a single fastener or fastener in a group
Interaction of tensile and shear forces in steel (EN 1992-4 - Table 7.3)
2 2
( NNRd,s
Ed
) + ( VVRd,s
Ed
) =
0.00 ≤ 1.0
Where:
NEd = 0.0 kN – design tension force
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Interaction of tensile and shear forces in concrete (EN 1992-4 - Table 7.3)
( NNRd,i
Ed
)1.5 + ( VVRd,i
Ed
)1.5 =
0.00 ≤ 1.0
Where:
NEd
– the largest utilization value for tension failure modes
NRd,i
VEd
– the largest utilization value for shear failure modes
VRd,i
NEd,g
NRd,c
= 0% – concrete breakout failure of anchor in tension
NEd
NRd,p
= 0% – concrete pullout failure
NEd
NRd,cb
= 0% – concrete blowout failure
VEd
VRd,c
= 0% – concrete edge failure
VEd
VRd,cb
= 0% – concrete pryout failure
γM s
NRk,s = c ⋅ As ⋅ fuk =
166.6 kN
Where:
c = 0.85 – reduction factor for cut thread
As = 245 mm2
– tensile stress area
γM s = 1.2 ⋅ ffuk
yk
≥ 1.4 , where:
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NRk,c
NRd,c =
γM c
0 Ac,N
NRk,c = NRk,c
⋅
A0c,N
⋅ ψs,N ⋅ ψre,N ⋅ ψec,N ⋅ ψM ,N =
42.7 kN
Where:
NEd,g = 23.4 kN – sum of tension forces of anchors with common concrete breakout cone area
0
NRk,c = 30.9 kN – characteristic strength of a fastener, remote from the effects of adjacent fasteners or edges of the
concrete member
0 = k1 ⋅ fc′ ⋅ h1.5
NRk,c ef , where:
ca,max = 130 mm – maximum distance from the anchor to one of the three closest edges
Ac,N = 109500 mm2 – concrete breakout cone area for group of anchors
ψs,N = 0.91 – parameter related to the distribution of stresses in the concrete due to the proximity of the fastener to an
c
ψs,N = 0.7 + 0.3 ⋅ 1.5⋅h
ef
≤ 1 , where:
ψec,N = 1.00 – modification factor for anchor groups loaded eccentrically in tension:
ψecx,N = 2⋅e1 x,N = 1.00 – modification factor that depends on eccentricity in x-direction
1+
3⋅hef
ψecy,N = 2⋅e1 y,N = 1.00 – modification factor that depends on eccentricity in y-direction
1+
3⋅hef
ψM ,N = 1.00 – parameter accounting for the effect of a compression force between the fixture and concrete; this
parameter is equal to 1 if c < 1.5hef or the ratio of the compressive force (including the compression due
to bending) to the sum of tensile forces in anchors is smaller than 0.8
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2⋅z
ψM ,N = 2 − 3⋅hef
≥ 1 , where:
γM s
0
VRk,s = k7 ⋅ VRk,s =
98.0 kN
Where:
k7 = 1.00 – coefficient for anchor steel ductility
k7 = {
0.8, A < 0.08
, where:
1.0, A ≥ 0.08
0
VRk,s = 98.0 kN – the characteristic shear strength
0
VRk,s = k6 ⋅ As ⋅ fuk , where:
VRk,cp
VRd,cp =
γM c
VRk,cp = k8 ⋅ NRk,c =
107.1 kN
Where:
k8 = 2.00 – factor taking into account fastener embedment depth
NRk,c = 53.5 kN – characteristic concrete cone strength for a single fastener or fastener in a group
Interaction of tensile and shear forces in steel (EN 1992-4 - Table 7.3)
2 2
( NNRd,s
Ed
) + ( VVRd,s
Ed
) =
0.00 ≤ 1.0
Where:
NEd = 6.3 kN – design tension force
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Interaction of tensile and shear forces in concrete (EN 1992-4 - Table 7.3)
( NNRd,i
Ed
)1.5 + ( VVRd,i
Ed
)1.5 =
0.98 ≤ 1.0
Where:
NEd
– the largest utilization value for tension failure modes
NRd,i
VEd
– the largest utilization value for shear failure modes
VRd,i
NEd,g
NRd,c
= 98% – concrete breakout failure of anchor in tension
NEd
NRd,p
= 0% – concrete pullout failure
NEd
NRd,cb
= 0% – concrete blowout failure
VEd
VRd,c
= 0% – concrete edge failure
VEd
VRd,cb
= 0% – concrete pryout failure
γM s
NRk,s = c ⋅ As ⋅ fuk =
166.6 kN
Where:
c = 0.85 – reduction factor for cut thread
As = 245 mm2
– tensile stress area
γM s = 1.2 ⋅ ffuk
yk
≥ 1.4 , where:
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γM s
0
VRk,s = k7 ⋅ VRk,s =
98.0 kN
Where:
k7 = 1.00 – coefficient for anchor steel ductility
k7 = {
0.8, A < 0.08
, where:
1.0, A ≥ 0.08
0
VRk,s = 98.0 kN – the characteristic shear strength
0
VRk,s = k6 ⋅ As ⋅ fuk , where:
VRk,cp
VRd,cp =
γM c
VRk,cp = k8 ⋅ NRk,c =
107.1 kN
Where:
k8 = 2.00 – factor taking into account fastener embedment depth
NRk,c = 53.5 kN – characteristic concrete cone strength for a single fastener or fastener in a group
Interaction of tensile and shear forces in steel (EN 1992-4 - Table 7.3)
2 2
( NNRd,s
Ed
) + ( VVRd,s
Ed
) =
0.00 ≤ 1.0
Where:
NEd = 0.0 kN – design tension force
NRd,s = 111.1 kN – fastener tensile strength
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Interaction of tensile and shear forces in concrete (EN 1992-4 - Table 7.3)
( NNRd,i
Ed
)1.5 + ( VVRd,i
Ed
)1.5 =
0.00 ≤ 1.0
Where:
NEd
– the largest utilization value for tension failure modes
NRd,i
VEd
– the largest utilization value for shear failure modes
VRd,i
NEd,g
NRd,c
= 0% – concrete breakout failure of anchor in tension
NEd
NRd,p
= 0% – concrete pullout failure
NEd
NRd,cb
= 0% – concrete blowout failure
VEd
VRd,c
= 0% – concrete edge failure
VEd
VRd,cb
= 0% – concrete pryout failure
Design data
βw σw,Rd 0.9 σ
[-] [MPa] [MPa]
S 275 0.85 404.7 309.6
where:
fu = 430.0 MPa – Ultimate strength
Stress utilization
σ ∣σ⊥ ∣
Ut = max( σw,Ed ; )= 35.4 %
w,Rd
σ⊥,Rd
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where:
fu = 430.0 MPa – Ultimate strength
βw = 0.85
– appropriate correlation factor taken from Table 4.1
Stress utilization
σ ∣σ⊥ ∣
Ut = max( σw,Ed ; )= 35.7 %
w,Rd
σ⊥,Rd
where:
fu = 430.0 MPa – Ultimate strength
βw = 0.85
– appropriate correlation factor taken from Table 4.1
Stress utilization
σ ∣σ⊥ ∣
Ut = max( σw,Ed ; )= 34.9 %
w,Rd
σ⊥,Rd
where:
fu = 430.0 MPa – Ultimate strength
βw = 0.85
– appropriate correlation factor taken from Table 4.1
Stress utilization
σ ∣σ⊥ ∣
Ut = max( σw,Ed ; )= 34.7 %
w,Rd
σ⊥,Rd
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⊥
∥
10.8 MPa
where:
fu = 430.0 MPa – Ultimate strength
βw = 0.85
– appropriate correlation factor taken from Table 4.1
Stress utilization
∣σ⊥ ∣
Ut = max( σσw,Ed
w,Rd
;
σ⊥,Rd
)= 2.7 %
⊥
∥
13.7 MPa
where:
fu = 430.0 MPa – Ultimate strength
βw = 0.85
– appropriate correlation factor taken from Table 4.1
Stress utilization
∣σ⊥ ∣
Ut = max( σσw,Ed
w,Rd
;
σ⊥,Rd
)= 3.4 %
Concrete block
c Aeff σ kj Fjd Ut
Item Loads Status
[mm] [mm2] [MPa] [-] [MPa] [%]
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where:
N = 39.0 kN – Design normal force
Aef f = 25183 mm2 – Effective area, on which the column force N is distributed
βj = 0.67
– Joint coefficient βj
kj = 2.20
– Concentration factor
Stress utilization
σ
Ut =
Fjd
= 6.3 %
Buckling
Buckling analysis was not calculated.
Cost estimation
Steel
Total weight Unit cost Cost
Steel grade
[kg] [€/kg] [€]
S 275 23.58 2.00 47.15
Bolts
Total weight Unit cost Cost
Bolt assembly
[kg] [€/kg] [€]
M20 8.8 1.99 5.00 9.93
Welds
Throat thickness Leg size Total weight Unit cost Cost
Weld type
[mm] [mm] [kg] [€/kg] [€]
Double fillet 5.0 7.1 0.18 40.00 7.25
Hole drilling
Bolt assembly cost Percentage of bolt assembly cost Cost
[€] [%] [€]
9.93 30.0 2.98
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Cost summary
Cost
Cost estimation summary
[€]
Total estimated cost 67.31
Bill of material
Manufacturing operations
Plates Welds Length
Name Shape Nr. Bolts Nr.
[mm] [mm] [mm]
Welds
Throat thickness Leg size Length
Type Material
[mm] [mm] [mm]
Double fillet S 275 5.0 7.1 461.8
Anchors
Length Drill length
Name Count
[mm] [mm]
M20 8.8 725 700 6
Drawing
BP1
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P25.0x400-300 (S 275)
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Symbol explanation
Symbol Symbol explanation
εPl Strain
σEd Eq. stress
fy Yield strength
εlim Limit of plastic strain
NEd Tension force
VEd Resultant of shear forces Vy, Vz in bolt
NRd,c Concrete cone breakout resistance in tension - EN1992-4 - Cl. 7.2.1.4
VRd,c Concrete cone breakout resistance in shear - EN1992-4 - Cl. 7.2.2.5
VRd,cp Concrete pryout resistance - EN1992-4 - Cl. 7.2.2.4
Utt Utilization in tension
Uts Utilization in shear
Utts Utilization in tension and shear EN 1993-1-8 table 3.4
NRd,s Design tensile resistance of a fastener in case of steel failure - EN1992-4 - Cl. 7.2.1.3
VRd,s Design shear resistance in case of steel failure - EN1992-4 - Cl.7.2.2.3.1
σw,Ed Equivalent stress
σw,Rd Equivalent stress resistance
σ⏊ Perpendicular stress
τ|| Shear stress parallel to weld axis
τ⏊ Shear stress perpendicular to weld axis
0.9 σw,Rd Perpendicular stress resistance - 0.9*fu/γM2
βw Corelation factor EN 1993-1-8 tab. 4.1
Ut Utilization
Utc Weld capacity utilization
c Bearing width
Aeff Effective area
σ Average stress in concrete
kj Concentration factor
Code settings
Item Value Unit Reference
γM0 1.00 - EN 1993-1-1: 6.1
γM1 1.00 - EN 1993-1-1: 6.1
γM2 1.25 - EN 1993-1-1: 6.1
γM3 1.25 - EN 1993-1-8: 2.2
γC 1.50 - EN 1992-1-1: 2.4.2.4
γInst 1.20 - EN 1992-4: Table 4.1
Joint coefficient βj 0.67 - EN 1993-1-8: 6.2.5
Effective area - influence of mesh size 0.10 -
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