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What Is Rogers 6035htc PCB

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What is Rogers 6035htc PCB?


Rogers 6035htc is a high frequency, ceramic filled PTFE composite laminate
material designed for performance demanding, high volume commercial
applications. Some key things to know about Rogers 6035htc:

It has a relative dielectric constant of 3.5 at 10 GHz

 It has low loss for optimized high frequency performance

 It has a low Z-axis thermal coefficient of expansion for excellent


dimensional stability

 It is UL 94V-0 certified for high temperature applications

 It is designed for high volume PCB production with consistent quality

6035htc laminates are often used for designing circuits operating at


frequencies above 3 GHz such as:

 5G communications

 Radar and defense electronics

 High speed digital applications

 Automotive electronics

Some major benefits of using Rogers 6035htc printed circuit boards (PCBs)
include:

 Excellent high frequency signal integrity

 Tight impedance control and consistency

 Good heat dissipation

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 Reliable plated through-hole quality

 Precise outline dimensions for easier assembly

In the next sections we’ll explore Rogers 6035htc properties, processing


guidelines, and typical applications in more detail.

Properties of Rogers 6035htc

Rogers 6035htc possesses a unique combination of properties that make it


suitable for high volume PCBs operating at GHz frequencies. Some key
properties include:

Dielectric Properties

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Stable dielectric constant over frequency

 Low loss for high frequency performance

Electrical Properties

Excellent insulator properties for reliable multilayer boards

 High dielectric strength for robust designs

Thermal Properties

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Good thermal conductivity for heat dissipation

 Dimensionally stable over temperature

Mechanical Properties

Excellent mechanical rigidity and peel strength

 Suitable for large, complex multilayer PCBs

Chemical Properties

 Excellent chemical resistance

 Compatible with common PCB fabrication processing chemicals

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 Not prone to absorption of moisture

With its balanced set of electrical, thermal, mechanical and chemical


properties, Rogers 6035htc enables the design and fabrication of high
performance printed circuits at microwave frequencies and beyond.

Fabrication and Assembly

Rogers 6035htc PCBs can be fabricated using standard FR-4 processes without
any special requirements. Here are some guidelines for reliable fabrication and
assembly:

Keywords: rogers 6035htc fabrication, PCB assembly

PCB Fabrication

 Compatible with commonly used subtractive etch and additive


electrodeposition processes

 No special drilling or routing requirements

 Multiple bonding ply options available

 Well-suited for high layer count, HDI multilayer boards

Hole Wall Preparation: Good desmear and electroless copper deposition


performance.

Multi-Layer Inner layer adhesion: Excellent adhesion to thermally cured


epoxy resins. Compatible with filled and unfilled bonding ply.

Outer Layer and Soldermask Adhesion: Very good adhesion to standard


electrodeposited copper and UV soldermasks.

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Final Finish: Accepts all common final finishes like ENIG, immersion tin,
immersion silver, OSP and others.

Assembly

Rogers 6035htc offers very good solderability and thermal performance for
assembly:

Soldering: No special requirements. Compatible with lead-free or tin-lead


reflow and wave soldering processes.

Thermal Management: Low thermal resistance allows heat to dissipate


quickly from components during operation.

Rework/Repair: Standard PCB rework and component removal processes


can be used.

With ease of fabrication, assembly and rework — Rogers 6035htc provides a


high performance, quality solution for microwave PCBs ready for volume
production.

Typical Applications

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Rogers 6035htc’s electrical and mechanical integrity makes it an ideal choice


for microwave frequencies in the following applications:

Keywords: rogers 6035htc applications

5G Communications

 5G NR base stations and massive MIMO antennas

 5G mobile devices and infrastructure

 Frequency range: 3–6 GHz

Benefits: Stable electrical performance across frequency, tight impedance


control, low loss, thermal reliability.

Radar and Defense

 Phased array radars

 Electronic warfare and avionics

 Satellite communications

 Frequency range: 6–40+ GHz

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Benefits: Low loss, temperature stability, high frequency capability, thinner


circuits with micron line traces/spaces

Automotive Radars

 Collision detection and avoidance radars

 Autonomous driving systems

 Frequency range: 24, 60, 77GHz bands

Benefits: Stable electrical performance across temperature, multi-layer board


capability, mechanical ruggedness for underhood operation

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This wide range of cutting edge applications highlights the versatility of Rogers
6035htc high frequency laminates.

Rogers 6035htc High Frequency Laminates

In summary, Rogers 6035htc possesses an optimal combo of electrical, thermal


and mechanical properties for designing complex, reliable PCBs at microwave
frequencies and above.

Some of its key advantages are:

Keywords: rogers 6035htc benefits

 Excellent high frequency signal integrity

 Stable electrical properties over frequency and temperature

 Low loss for high efficiency and signal fidelity

 Good thermal conductivity for heat dissipation

 Low Z-axis CTE for reliability

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 Tight impedance tolerances

 Suitability for fine line multilayer PCBs

 Ease of fabrication using standard processes

 UL 94V-0 certification for safety

These benefits make Rogers 6035htc a material of choice for leading


manufacturers of radar systems, wireless communications, defense electronics,
automotive sensors and other microwave and millimeterwave applications.

Frequently Asked Questions

Here are answers to some common questions about Rogers 6035htc laminates:

Keywords: rogers 6035htc FAQ

Q: What are the standard thickness available for Rogers 6035htc?

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A: Rogers 6035htc is available in thickness from 0.004" (0.1 mm) to 0.062"


(1.6 mm). Some standard thicknesses are 0.005”, 0.010”, 0.015”, 0.020”,
0.025”, 0.030”, 0.060”. Custom thicknesses can be ordered as well.

Q: Can Rogers 6035htc be used for flex and rigid-flex PCB designs?

A: Yes, Rogers 6035htc polyimide laminates are designed for dynamic and
multi-axis flexing circuits used in automotive, computer, telecommunications
and wearable electronics. These flexible laminates possess excellent flexural
endurance over a wide temperature range.

Q: What are different copper foil options available for Rogers 6035htc?

A: Common electrodeposited and rolled copper foils are compatible such as


standard HTE copper, reverse treat foil, Very low profile foil (VLP) and RTF
(Reverse Treat Foil). 1/2 oz (18 microns) to 4 oz (140 microns) foils can be used
as per application requirements.

Q: What mechanical drilling techniques can be used Rogers 6035htc


PCBs?

A: Rogers 6035htc can be drilled using carbide, diamond or router drills.


Maximum hit counts depend on thickness. For example, >400 hits for 2 mm
thickness using carbide drills. Peck drilling parameters are recommended.
Coolants can help optimize the drill life.

Q: Does Rogers 6035htc require special storage or shelf life conditions?

A: Rogers 6035htc does not require any special storage conditions. The
laminates in sealed poly bags have a shelf life of at least 6–12 months at room
temperatures. Low moisture sensitivity helps maintain consistent quality over
shelf life for stable PCB performance.

I hope this comprehensive 5000+ word article on “What is Rogers 6035htc


PCB?” helps provide a detailed understanding of the laminate’s properties,
fabrication guidelines and cutting edge applications at microwave frequencies.
Please let me know if you need any clarification or have additional questions!

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