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Overall Views

VERTICAL TURNING CENTRE

VTL-25/VTL-30/VTL-40

F
G
FOR CONVEYOR REMOVAL

A 112
B

A B C D E F G
VTL-25 1600 1906 1819 2435 2780 2527 2800
VTL-30 1836 1636 2246 2942 3354 2615 (2900) 1400
VTL-40 2210 2012 2620 3317 3730 2951 1800

Note: Figures in bracket is for VLT-30/700

ACE/ VTL Series/20-JAN-15/SWE

8 1
 VTL-25,
VTL-30
&
VTL-40
Structural design optimised
Ace Vertical Turning Center combine power, rigidity and versatility with for accurate machining
increased capacity. Wide access to the chuck zone facilitates ease of
loading and unloading of parts. Rapid traverse rates of 20m/min The structure is optimised using FEM technique.
reduce cycle times. Linear motion guideways on X & Z axes ensure l Virtual prototyping helped in arriving robust design maximizing tool
better positioning and repeatability. point stiffness, minimizing vibration and improving power utilization.
This machine is ideal for turning heavy, large diameter components like l Bed & Column castings are grade 25 castiron. The structure is heavily

fly wheels, brake drums, big size gears, etc. The machine is conducive ribbed box type construction to provide high rigidity at different cutting
for easy loading and unloading of heavy components. This machine conditions and are thermally seasoned.
occupies smaller floor space than a horizontal turning machine that
can turn comparable sized parts.

Spindle
The cartridge type spindle is assembled and tested in a controlled
clean room environment. The bearing configuration gives very high
stiffness to the spindle assembly in both axial and radial directions.
The bearings are grease lubricated for life. A high torque spindle motor
provides power for heavy stock removal.

Spindle Testing
All spindle units undergo stringent testing in a controlled environment, including thermal stabilisation to ensure guaranteed
performance. Temperature of spindle on running condition is monitored to ensure optimal bearing longevity by stabilising it
thermally.
Axes
X and Z axes feature large diameter precision ground ball screws Ball Bar Testing Computerised Spindle Stabilization
supported at each end by precision class ball screw support bearings.
Ball screws are pre-tensioned to minimize the effect of temperature
growth. Heavy duty linear motion guides are widely spaced to ensure
stability. Ball screws and LM guides are protected with the help of
telescopic covers. Automatic metered lubrication is provided to both
LM guides and ball screws.

Overload Tripping Clutch

Overload trip clutch is provided on both axes to minimise the damage
caused in the event of accident. Hydraulic counterbalance is provided
for z axis to counter the effect of gravity on slide unit thus ensuring the
maximum availability of motor torque for cutting. It also helps to
prevent the fall of slide in case of z axis clutch trip.
Standard Features Optional Features
l Cartridge type spindle l Overload trip clutches on both l Fully tooled up solutions to meet
l AC spindle drives and axes axes customer needs
drives l Basic hydraulic system
l Chip conveyor at rear only
l High speed bi-directoral tool l Coolant system with rear chip
l A wide variety of power operated
Turret tray
Turret l Heavy duty LM Guideways l OD turning tool blocks (8 Nos)
work- holding (chucks, collets,
l Automatic centralised oil l Boring bar holders (4 Nos)
fixtures, etc) and tooling
Bi-directional tool turret indexes in either direction for shortest
lubrication l Facing tool holders (2 Nos) l 12 station Turret
indexing time. It is completely enclosed & robust in mechanism with
l Built-in lighting system l Set of sleeves for boring bars l Auto door
oil bath lubrication. Three piece, Hirth coupling allows the tool disc to
l Hydraulic Counter Balance l ZF Gearbox
be indexed without lifting. It ensures repeatability, positioning
accuracy and rigidity. System for Z axis
l Torque enhancement by Star-
delta (Optional for VTL-30 /
VTL-30/700)

2 3
 VTL-25 VTL-30
Machining Range Machining Range

X-AXIS STROKE = 265

215 15
X AXIS STROKE

Z-AXIS STROKE = 500 (700)

z AXIS STROKE
400
120

300
150

125
175

142

85
25
25
40

7
40

127

140
SPINDLE FACE
A2 - 8 SPINDLE

Note: Figures in bracket is for VLT-30/700

Interference Diagram 8 Station Interference Diagram 12 Station Interference Diagram 8 Station Interference Diagram 12 Station

.
DIA
IA.

NG
.5

R 281
187
CH 0 NG D

0 R 289
Ø5

CH 0 RNI
A.

00

A.
MA ø38TH TU
DI
MA 40URNI

DI
MA L LEN ø3
25 ING
MA NGTH 00

G
25 ING
IN

IN
ø6 SW
ø3
T

ø6 SW
IN

IN
ø40

ø380

7.5
ø

.
. AX

Ø 450
X
40

A ø17 M
M
E

FUL
ø4
X.

40
LL

X.
FUL

SPINDLE CENTRE SPINDLE CENTRE Ø

21
3
5
Ø32

43
Ø6
R R
00 TE 00 TE
Ø5 ME Ø5 AME
I A
G
D DI
NG
24

IN
66

HI
N NI
ø5

HI
ø2

40 200 40 190 AC AC
.M 15 250 40 205
.M 15 250 40 205
215 215 AX AX
M M
X AXIS STROKE 400

Power Torque Diagram

Power Torque Diagram
STAR CONNECTION (LOW SPEED WINDING OUTPUT)
24 DELTA CONNECTION (HIGH SPEED WINDING OUTPUT)
32
15 22 30

6 Nm
m

14 20
T = 382 Nm

537 N

m
18.5 28

537 N
13

T=65
18 17.5 26
T=

T=
12 16
14.5 24

2 Nm
11 14
POWER IN KW

22
10 12
5
T=5 20

Nm
0 Nm

9 10
18

394
POWER IN KW

T = 28

8 8

POWER IN KW

T=
16
6 15
7
4 14
6
2 12
5
0 10
0

250
320
500

750

1000

1250

1500

1750
1920
2000

2250

2500
4
8
3
SPINDLE SPEED RPM 6
2
4
1
CONTINUOUS RATING 2
0 CONTINUOUS RATING
30 MIN RATING
375
500

1000

1500

2000

2500

3000

3500

4000

0
0

30 MIN RATING Other speeds on request

533

1375

1625
1333
250

500

750

1000

1200
1250

1750
1777

2000
0
SPINDLE SPEED

4 5
 VTL-40
Machining Range Specifications
Model Units VTL 25-L VTL 25-R VTL 30 VTL 30 /700 VTL 40
FANUC 0iTD FANUC 0iTD FANUC 0iTD FANUC 0iTD FANUC 0iTD
500 Capacity
X AXIS STROKE
100 400 Swing Over Bed mm 625 625 800 800 900
Swing over carriage mm 300 300 240 240 500
Maximum Turning Dia mm 400 400 500 500 800
Maximum Turning Length mm 400* 400* 500* 700* 800*

Z AXIS STROKE
Spindle
250

800
Spindle Size / Nose A2-6 A2-6 A2-8 A2-8 A2-11
Bore through Spindle mm 47 47 47 47 -
Max.Spindle Speed rpm 50 - 3000 50 - 3000 50 - 2500 50 - 2500 -

150
Spindle Motor Power_Fanuc (continuos) kW 11 11 18.5 18.5 30

32
78

8
50
500MM CHUCK

200
Spindle Motor Power_Fanuc (30 min) kW 15 15 22 22 22

162

42
Full Power Range -FANUC - Delta rpm 375-3000 375-3000 320 – 1920 320 – 1920 535-1775
A2-11 SPINDLE
- Star rpm 255-1535 255-1535 255-665
Note: Figures in bracket is for VLT-40 Axis
X-Axis stroke mm 215 215 265 265 500
X-Axis Rapid m/min 20 20 20 20 20
X-Axis Guideways Linear Motion Linear Motion Linear Motion Linear Motion Linear Motion
Interference Diagram 8 Station Interference Diagram 12 Station Z-Axis stroke mm 400 400 500 700 800
Z-Axis rapid m/min 20 20 20 20 20

229
.6 Z-Axis Guideways Linear Motion Linear Motion Linear Motion Linear Motion Linear Motion
Tooling
4

R 344
5
R 34

Ø 50
15
Ø 50
Turrret Type BTP-100 BTP-100 BTP-125 BTP-125 BTP-160
SPINDLE CENTRE
SPINDLE CENTRE
Ø4
No of Stations 8 8 8 8 8
08
Max.Boring Bar Dia mm 40 40 40 40 50
0
26
6 Ø OD Turning Tool Size mm 25x25 25x25 25x25 25x25 32x32
79
Ø
50

Coolant System
Ø5

Coolant Tank Capacity 1 (litre) 260 260 200 200 150

r
ete
am

r
hin 800

ete
Di

Di 0
ing Ø 80
am

Hydralic System
ing
Ø

100 400 50 250

ac

hin
.M

100 400 50 250 Hydralic Pump Capacity lpm 14 14 14 14 -

ac
ax

.M
M

ax

Hydralic Power Pack Tank Capacity 1 (litre) 45 45 45 45 45

M

Over all Dimensions (LxWxH) mm 1600x1750x 600x1750x 1840x2210x 1836x2246x 2210x2620x

Power Torque Diagram 2550 2550 2950 2900 3245
Over all Weight (without packing) Kg ~ 4500 ~ 4500 ~ 7000 ~ 7000 ~ 9000
STAR CONNECTION (LOW SPEED WINDING OUTPUT) DELTA CONNECTION (HIGH SPEED WINDING OUTPUT)
32 32
30 30 Specifications correct at the time of print. Owing to continuous up-gradation of our
m

28 28
537 N

products, the specification may change and to be reconfirmed at the time of ordering.
Nm

26 26
1123

T=

24 24
T=

22 22
20
Nm

20
18
394
Nm

18
POWER IN KW

T=

16
823
POWER IN KW

16 15
T=

14
14
12
12
10
10
8
8 6
6 4
4 2
2 0
533

1375

1625
1333
250

500

750

1000

1200
1250

1750
1777

2000
0

0
255

533
0

100

200
250

350

450

550

650

700
666

CONTINUOUS RATING
SPINDLE SPEED RPM 30 MIN RATING SPINDLE SPEED RPM

6 7