ENDA-5000 Instruction Manual

Stack Gas Analysis System
ENDA-5000
Instruction Manual
CODE:GZ9100497217J
Preface
This manual describes the operation of the Stack Gas Analysis System, ENDA-5000.
Be sure to read this manual before using the product to ensure proper and safe operation of
the instrument. Also safely store the manual so it is readily available whenever necessary.
Product specifications and appearance, as well as the contents of this manual are subject to
change without notice.
Warranty and responsibility
HORIBA, Ltd. warrants that the Product shall be free from defects in material and
workmanship and agrees to repair or replace free of charge, at option of HORIBA, Ltd., any
malfunctioned or damaged Product attributable to responsibility of HORIBA, Ltd. for a period
of one (1) year from the delivery unless otherwise agreed with a written agreement. In any one
of the following cases, none of the warranties set forth herein shall be extended;
 Any malfunction or damage attributable to improper operation
 Any malfunction attributable to repair or modification by any person not authorized by
HORIBA, Ltd.
 Any malfunction or damage attributable to the use in an environment not specified in this
manual
 Any malfunction or damage attributable to violation of the instructions in this manual or
operations in the manner not specified in this manual
 Any malfunction or damage attributable to any cause or causes beyond the reasonable
control of HORIBA, Ltd. such as natural disasters
 Any deterioration in appearance attributable to corrosion, rust, and so on
 Replacement of consumables
HORIBA, LTD. SHALL NOT BE LIABLE FOR ANY DAMAGES RESULTING FROM ANY
MALFUNCTIONS OF THE PRODUCT, ANY ERASURE OF DATA, OR ANY OTHER USES
OF THE PRODUCT.
Trademarks
Company names and brand names are either registered trademarks or trademarks of the
respective companies. (R), (TM) symbols may be omitted in this manual.
May, 2017 © 2004  2017 HORIBA, Ltd.

Regulations
FCC Rules
Any changes or modifications not expressly approved by the party responsible for compliance
shall void the user's authority to operate the equipment.
 WARNING
This equipment has been tested and found to comply with the limits for a Class A digital
device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if
not installed and used in accordance with the instruction manual, may cause harmful
interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference in
which case the user will be required to correct the interference at his own expense.
Korea Certification

Safety Policy
■ Warnings and Warning Labels
We arrange warning labels on our products, and describe notes and cautions in this manual.
Make sure to follow these instructions for your safety.
Alert symbol Signal word
WARNING 警告
感電注意
ELECTRICAL
通電中にカバーを開けると感電することがあります。
カバーを開けるときは、電源を元から切ってから
行ってください。
OPENING THE COVER WHILE POWERED ON COULD
RESULT IN ELECTRIC SHOCK BE SURE TO TURN
OFF POWER PRIOR TO OPENING THE COVER.
Pictograph Message
- Type of warning
- Why it is dangerous and
how to avoid injury.
- What would happen
if the warning is not
followed.
● The meanings of the signal words are as follows

• WARNING:
This indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
• CAUTION:
This indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury. It may also be used to alert against unsafe practices.
■ Labels and Location
● Label location
Electric shock label 1 Electric shock label 2
Hot component label
<Front inside> <Side>

● Labels
Electric shock label 1
WARNING 警告
感電注意
ELECTRICAL
通電中にカバーを開けると感電することがあります。
カバーを開けるときは、電源を元から切ってから
行ってください。
OPENING THE COVER WHILE POWERED ON COULD
RESULT IN ELECTRIC SHOCK BE SURE TO TURN
OFF POWER PRIOR TO OPENING THE COVER.
Electric shock label 2
WARNING 警告
感電注意
ELECTRICAL
感電防止のため、装置の接地を
してください。
GROUND INSTRUMENT TO
AVOID ELECTRICAL SHOCK.
Hot component label
CAUTION 注意
高温注意
HOT COMPONENT
ユニットに触れるとやけどをします。
冷めるまで分解しないこと。
YOU MAY BE BURNED IF YOU
TOUCH THE HEATING ELEMENT.
DO NOT DISASSEMBLE THE UNIT,
UNTIL IT HAS COOLED OFF.
■ Description in this manual
This manual contains the cautionary messages in the following style:
The main power source ELB is applied with high voltage.

Never touch the terminals in turning ON the power.
CAUTION
This product contains a part of high voltage and high temperature that may cause danger in human life
or burn injuries.
Fully take care for operation, inspection and adjustment of the product for the safety.
■ Operating precautions
Whenever handling (operating, maintaining, repairing, etc.) this product, you have to follow the general
safety precautions mentioned below:
• Ground the product:
In order to minimize the risk of electric shock
• Shut off the power supply in the operations of product assembling/disassembling:
In order to prevent electric shock and product damage
Do not connect the power cable and discharge the internal circuits before operations.
• Use protective equipment:
Wear protective glasses, gloves, etc., if necessary.
■ Negligence of the instructions and warnings in this manual

Our company does not take any responsibility for any obligations if customers do not follow the warnings
made in the various sections in this manual.
■ Original language
This is the English translation of an original Japanese document.
■ Reference Documents
ENDA-5000 Installation manual I1002205000
Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 Name of Each Part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2.1 Entire Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.2 Panel Switch in Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.3 Cabinet Sampling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 Basic Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1 Preparation for Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2 Operation Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.3 Power Interruption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.3.1 Momentary power interruption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.3.2 Power interruption 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.3.3 Power interruption 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.4 Long-time Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4 Measurement Screen (Basic Panel) . . . . . . . . . . . . . . . . . . . 13
5 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.1 Calibration Screen (CAL. screen) . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.2 Preparation of Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.2.1 Gas connection check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.2.2 Setting calibration range and span gas concentration . . . . . . . . . . . . 19
5.3 AIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.3.1 AIC setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.3.2 AIC start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.4 Manual Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6 Other Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
6.1 Operation Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6.1.1 Setting measuring range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.2 Maintenance/Data Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

6.2.1 Analog input check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.2.2 Analog output check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
6.2.3 Calibration coefficient history check . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.2.4 Alarm history check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
6.2.5 CO peak count check (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
6.3 Setting Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

6.4 Option Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6.5 System Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
6.5.1 LCD adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
6.5.2 Time adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6.5.3 Password setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
6.5.4 Touch panel adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
6.6 Key Lock Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

6.7 Alarm Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
7 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
7.1 Contact for Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
7.2 Daily Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
7.3 Periodical Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
7.3.1 Inspection every 1 to 6 months . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
7.3.2 Annual inspection and replacement . . . . . . . . . . . . . . . . . . . . . . . . . 58
7.3.3 Inspection with Interval of 3 years or more . . . . . . . . . . . . . . . . . . . . 59
7.4 Maintenance of Sampling Devices . . . . . . . . . . . . . . . . . . . . . . . . 62

7.4.1 Replacing the primary filter element . . . . . . . . . . . . . . . . . . . . . . . . . 62
7.4.2 Replacing the secondary element . . . . . . . . . . . . . . . . . . . . . . . . . . 63
7.4.3 Replacing the scrubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
7.4.4 Replacing the mist catcher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
7.4.5 Replacing the pump diaphragm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
7.4.6 Cleaning the cabinet ventilation filter . . . . . . . . . . . . . . . . . . . . . . . . 67
7.4.7 Replacing NOx converter element . . . . . . . . . . . . . . . . . . . . . . . . . . 68
7.4.8 Replacing the zero gas purifier element . . . . . . . . . . . . . . . . . . . . . . 69
7.4.9 Replacing the air filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
7.4.10 Replacement of O2 silica gel and protective filter . . . . . . . . . . . . . . . 71
7.4.11 Replacing the halogen scrubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
7.4.12 Replacing the gas cylinder (pressure regulator inspection) . . . . . . . 73
7.5 Parts Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
8 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
8.1 Alarm Type and Countermeasure . . . . . . . . . . . . . . . . . . . . . . . . . 76
8.2 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
9 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
9.1 Measurement Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
9.1.1 Measurement principle using cross-modulation type NDIR . . . . . . . . 83
9.1.2 Measurement principle for O2 using magnetic pressure method . . . 84
9.2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
9.3 Analog Signal Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
9.4 List of Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
9.5 Accessories and Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
9.5.1 List of accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
9.5.2 List of spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
10 Optional Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
10.1 Purge Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
10.1.1 Principle of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
10.1.2 Purge setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
10.1.3 Purge start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
10.2 O2 Correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

10.2.1 O2 conversion correction setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
10.3 Rolling Average/Integration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

10.3.1 Rolling average time set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
10.3.2 Integration time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
10.3.3 Integration/rolling average time reset . . . . . . . . . . . . . . . . . . . . . . . . 112
10.4 Measurement Value Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

10.4.1 Measure value alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
10.5 Peak Count (with CO Analyzer) . . . . . . . . . . . . . . . . . . . . . . . . . . 117

10.5.1 Peak count set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Figures
Fig. 1 Entire view of instrument ...................................................................... 2

Fig. 2 Panel switch in cabinet ......................................................................... 3
Fig. 3 Standard power system diagram ......................................................... 4
Fig. 4 Sampling flow chart .............................................................................. 5
Fig. 5 Parts layout .......................................................................................... 7
Fig. 6 Drain trap watering ............................................................................... 8
Fig. 7 MEAS. screen 1 (Measurement value display) .................................... 14
Fig. 8 MEAS. screen 2 (Conversion value display) ........................................ 14
Fig. 9 [KEY LOCK] button .............................................................................. 15
Fig. 10 Range display ...................................................................................... 16
Fig. 11 CAL. screen ......................................................................................... 17
Fig. 12 MENU 3/5 (SETTING menu) screen .................................................... 19
Fig. 13 CALIBRATION SET screen ................................................................. 19
Fig. 14 CALIBRATION RANGE screen ............................................................ 20
Fig. 15 SPAN VALUE screen ........................................................................... 21
Fig. 17 AIC SET screen ................................................................................... 22
Fig. 18 AIC MODE screen ................................................................................ 24
Fig. 19 AIC START screen ............................................................................... 25
Fig. 20 AIC INTERVAL screen ......................................................................... 26
Fig. 21 CAL. screen ......................................................................................... 27
Fig. 22 CAL. screen ......................................................................................... 28
Fig. 23 CAL. MODE screen .............................................................................. 28
Fig. 24 CAL. screen (at CO zero calibration) ................................................... 29
Fig. 25 MENU 1/5 (OPERATION menu) screen .............................................. 31
Fig. 27 MEAS. RANGE screen ........................................................................ 33
Fig. 28 NOx RANGE screen ............................................................................ 33
Fig. 29 MENU 2/5 (MAINTENANCE/DATA menu) screen ............................... 35
Fig. 30 ANALOG INPUT 1 screen .................................................................... 36
Fig. 31 ANALOG INPUT 2 screen .................................................................... 36
Fig. 32 ANALOG OUTPUT screen ................................................................... 38
Fig. 33 CALIBRATION HISTORY screen ........................................................ 39
Fig. 34 COMPONENT screen .......................................................................... 39
Fig. 35 ALARM HISTORY screen .................................................................... 40
Fig. 36 CO PEAK COUNT screen .................................................................... 41
Fig. 38 MENU 4/5 (OPTION menu) screen ...................................................... 43
Fig. 39 MENU 5/5 (SYSTEM menu) screen ..................................................... 45
Fig. 40 LCD ADJUST screen ........................................................................... 46
Fig. 41 BACK LIGHT TIME PERIOD screen .................................................... 47
Fig. 42 TIME ADJUST screen .......................................................................... 48
Fig. 43 PASSWORD SETTING screen (current password request) ................ 49
Fig. 44 PASSWORD SETTING screen (new password request) .................... 49
Fig. 45 PASSWORD SETTING screen (new password confirmation) ............. 50
Fig. 46 TOUCH PANEL ADJUSTMENT 1 screen ............................................ 51
Fig. 47 TOUCH PANEL ADJUSTMENT 2 screen ............................................ 51
Fig. 48 MEAS. screen ...................................................................................... 52
Fig. 49 KEY LOCK screen ............................................................................... 52
Fig. 50 PASSWORD screen ............................................................................ 53
Fig. 51 MEAS. screen ...................................................................................... 54
Fig. 52 ALARM screen ..................................................................................... 54
Fig. 53 Replacing the primary filter element ..................................................... 62
Fig. 54 Replacing the secondary filter element ................................................ 63
Fig. 55 Replacing the scrubber ........................................................................ 64
Fig. 56 Replacing the mist catcher ................................................................... 65
Fig. 57 Replacing the pump diaphragm ........................................................... 66
Fig. 58 Cabinet ventilation filter ........................................................................ 67
Fig. 59 Replacing NOx converter element ....................................................... 68
Fig. 60 Replacing the zero gas purifier element ............................................... 69
Fig. 61 Replacing the air filter .......................................................................... 70
Fig. 62 O2 silica gel and protective filter ........................................................... 71
Fig. 63 Replacing the halogen scrubber .......................................................... 72
Fig. 64 Schematic diagram of measurement principle for NDIR ...................... 83
Fig. 65 Schematic diagram of measurement principle for MPA ....................... 84
Fig. 66 Principle of operation ........................................................................... 93
Fig. 68 PURGE SET screen ............................................................................. 94
Fig. 69 PURGE MODE screen ......................................................................... 96
Fig. 70 PURGE START screen ........................................................................ 97
Fig. 71 PURGE INTERVAL screen .................................................................. 98
Fig. 72 PURGE IN BLOW TIME screen ........................................................... 99
Fig. 73 PURGE DELAY TIME screen .............................................................. 100
Fig. 76 O2 CORRECTION SET screen ............................................................ 103
Fig. 77 O2 CORRECTION MODE screen ........................................................ 104
Fig. 78 O2 SET VALUE 1 screen ..................................................................... 105
Fig. 79 O2 SET VALUE 2 screen ..................................................................... 106
Fig. 80 O2 LIMIT VALUE screen ...................................................................... 107
Fig. 82 ROLLING AVERAGE TIME SET screen .............................................. 108
Fig. 83 ROLLING AVERAGE TIME SET 1 screen ........................................... 110
Fig. 84 ROLLING AVERAGE TIME SET 2 screen ........................................... 111
Fig. 86 Data reset confirmation screen ............................................................ 112
Fig. 88 MEASURE VALUE ALARM screen ..................................................... 113
Fig. 89 COMPONENT screen (MEAS. mode) ................................................. 114
Fig. 90 COMPONENT screen (Integration mode) ............................................ 115
Fig. 91 ALARM TYPE screen ........................................................................... 115
Fig. 92 ALARM VALUE screen ........................................................................ 116
Fig. 94 CO PEAK COUNT ALARM screen ...................................................... 117
Fig. 95 CO COUNT MODE screen .................................................................. 118
Fig. 96 Peak count operation sequence ........................................................... 119
Fig. 97 COUNTER screen ................................................................................ 120
Fig. 98 PEAK COUNT VALUE screen ............................................................. 121
1 Introduction
1 Introduction
The Stack Gas Analyzer ENDA-5000 series is a measuring instrument that continuously mon-
itors the concentration of NOx, SO2, CO, CO2 and O2 contained in the stack gas of fixed dis-
charge source. It can measure simultaneously up to 5 components.
For the analyzers of NOx, SO2, CO and CO2, non-dispersive Infrared ray absorptiometry with
cross modulation system (NDIR) is applied to enable excellent stability and accuracy.
For O2 analyzers, magneto-pneumatic system (MPA) is applied, which is free from cylinder
gas as a carrier gas.
The operation unit incorporates touch panel LCD.
As a pollution-monitoring instrument, the approval type of products is available for analyzers
NOx, SO2, CO and O2.
1
2 Name of Each Part
2 Name of Each Part

2.1 Entire Assembly
9 8
1
3
10
Fig. 1 Entire view of instrument
No. Name Description

A cabinet incorporating the optical instrument.
1 Analyzer cabinet
The module of 5 components at maximum is incorporated.
2 Operation screen LCD screen with touch-panel display.
Indicates the power ON/OFF state and the operation status of analyzer.
3 Status indicator
Refer to "  Warm-up and preparation" (page 9).
Introduces sample gas and reference gas into the analyzer.
4 Sampling unit Performs the gas processing: Drain separation → Sulfuric mist processing →
NO2 to NO conversion → Dust removal processing → Cooling
5 Panel switch Refer to " 2.2 Panel Switch in Cabinet " (page 3).
A space containing high-pressure gas cylinder.
6 Cylinder container
Maximum 6 cylinders of 3.4 L can be mounted according to the cabinet size.
A connection part of: analyzer power, primary filter heater power, heated tube
7 Input/Output terminal
power (optional).
8 Fluorescent lamp Illumination inside the cabinet.
9 Ventilation fan A ventilation fan inside the cabinet.
A filter to ventilate inside the cabinet.
10 Ventilation filter
Refer to " 7.4.6 Cleaning the cabinet ventilation filter " (page 67).
2
2 Name of Each Part
2.2 Panel Switch in Cabinet

2 3 4 5 6
7 8 9 10 11
Fig. 2 Panel switch in cabinet

1 Main power ELB A main power switch (short-circuit breaker) in the analyzer.
2 Meter CP A protection device (circuit protector) of the sampling unit of analyzer.
A fluorescent lamp, ventilation fan, and a protection device (circuit
3 Utility CP
protector) of the plug outlet.
Primary filter CP A protection device (circuit protector) of the primary filter heater.
4
(primary filter switch) Serves also as a power switch of primary filter heater.
A protection device (circuit protector) of the heated tube.
Heated tube CP
5 Maximum length of the heated tube: 30 m
(heated tube switch)
Serves also as a power switch of heated tube.
Panel heater CP A protection device (circuit protector) of the panel heater.
6
(panel heater switch) Serves also as a power switch of panel heater.
7 Analyzer switch The power switch of analyzer.
8 Pump 1 switch A power switch for pump 1.
9 Pump 2 switch A power switch for pump 2.
10 Fluorescent lamp switch A power switch for the fluorescent lamp.
The contact output switch in the maintenance.
11 In-maintenance switch
The concentration signal output is hold according to the specification.
Note
The short circuit breaker, circuit protector, and switch cannot always be attached depending on the
specification.
3
2 Name of Each Part
Main power ELB Meter CP

Power input (30 A) (7.5 A) Analyzer SW
100 V AC, Analyzer
Approx. 2.0 kVA
Noise filter
Power 24 V DC for insulation output
Arrestor Electric cooler
NOx converter, zero gas generator

Sampling pump 1
Sampling pump 1
Heated tube CP (15 A)
Heated tube power output Sampling pump 2
100 V AC, Sampling pump 2
Approx. 1.1 kVA
(Option: blow-back panel solenoid valve
control output)
(Option)
Utility
Ventilation fan
Fluorescent lamp
Primary filter power output Primary filter CP (3 A)
Fluorescent lamp
100 V AC,
Approx. 100 VA Power outlet
(Purge specification: Approx. 200 VA) Panel heater CP (5 A)
Panel heater
Fig. 3 Standard power system diagram
Note
The actual power system may be different from the above figure according to the specification.
4
2 Name of Each Part
2.3 Cabinet Sampling

The sampling unit collects the stack gas and supplies the sample gas with stable flow to the
analyzing unit.
The drain is automatically discharged from the sampling unit.
The following table explains the items shown in numbers described in Fig. 4 and Fig. 5.
19 28
9
27 15 18
26
21 23 24 Silica 20
gel
Air inlet
29
30
Sample inlet SV-1A
SV-7
1 5 6 7 8 9 10 25
2
32 31 SV-8
3
Sample outlet
4
11 12 14 13 16 17
22 SV-2
SV-3
SV-4
Drain outlet SV-5
SV-6
SV-1
Fig. 4 Sampling flow chart
Sample gas line flow

Decreases the dew point of sample gas introduced into the cabinet to the
1 Drain separator temperature inside the cabinet to allow drain separation.
The removed drain is captured and collected into the drain trap.
Cools down the gas that has reached to the dew point in the cabinet by
drain separator.
The electric cooler consists of pre-cooler and main cooler.
2 Electric cooler (Pre-cooler) The pre-cooler cools the sample by the temperature lower than that inside
the cabinet in 10C (when the temperature inside the cabinet is higher
than 15C), to allow drain separation. The separated drain is collected to
the drain trap.
Collects and discharges the drain separated by drain separator and
3 Drain trap 1
electric cooler.
Collects and discharges the drain separated by drain separator and
4 Drain trap 2
electric cooler.
5 Mist catcher Collects the sulfuric acid mist in the sample gas.
6 NOx converter A catalyst unit converting NO2 in the sample gas into NO.
5
2 Name of Each Part

7 Secondary filter 1 Collects the sample gas dust passed through the primary filter.
8 Needle valve Controls the sample gas flow.
A pump of 2-line type.
9 Pump 1 Performs sample gas suction, compression into analyzer and bypass line
discharge.
Cools the sample gas cooled in pre-cooler down to 5C to allow drain
10 Electric cooler (Main cooler)
separation. The separated drain is collected into the drain trap.
11 Solenoid valve (SV-7) Blocks the sample gas line when the calibration gas is introduced.
Monitors the sample gas flow.
12 Flowmeter
The flow is adjusted to 0.6 L/min ±0.1 L/min by the needle valve (8).
13 Buffer tank Prevents the pulsation interference caused by pumps in overflow line.
Solenoid valve (SV-8)
14 Opens at air zero calibration.
(air zero calibration spec)
A solenoid valve for NIDR flow modulation.
15 Solenoid valve (SV-1A)
Turns ON or OFF by 1 Hz.
16 Analyzer 1 Maximum 4 components of NDIR analyzers can be incorporated.
17 Capillary 1 A capillary to control NDIR flow.
18 Capillary 2 A capillary to control MPA sample flow.
19 Capillary 3 A capillary to control MPA carrier gas flow.
20 Analyzer 2 MPA is incorporated.
Reference gas line flow

21 Air filter Collects dust in the air for reference gas.
Humidifier Matches the moisture concentration of sample gas with that of reference
22
(NOx, SO2/depends on spec) gas.
A catalyst eliminating NOx, SO2, and CO from the reference gas.
23 Zero gas generator/Scrubber
“Zero gas generator” can be “Scrubber” depending on the specification.
24 Secondary filter 2 Collects the reference gas dust that passed through the air filter.
Cools the reference gas down to 5C to allow drain separation.
25 Electric cooler
The separated drain is collected to a drain trap.
26 Silica gel Eliminates moisture in the MPA carrier gas.
27 Protection filter Collects powders generated from silica gel.
Suction pressure control line

Regulates the suction pressure of the sample gas and the reference gas to
28 Regulator
4.9 kPa.
29 Buffer tank Restricts the suction pump pulsation.
30 Pump 2 Performs suction of the sample gas and the reference gas.
Calibration gas line

31 Solenoid valve (SV-1 to SV-6) Solenoid valves for the calibration gas switch.
Depressurizes the pressure in calibration gas cylinder to approximately
32 Pressure regulator 68.6 kPa.
The needle valve for flow control is attached.
6
2 Name of Each Part
2, 10, 25
1
15, 16, 17, 18, 19, 20
(Contained in the analyzer case)
3
12
32
24 6, 22 (Zero gas generator)
8 14
28
9
27
26
30 23
(Scrubber)
22 21
29 13 5 11, 31
Fig. 5 Parts layout
7
3 Basic Operation
3 Basic Operation
3.1 Preparation for Operation
 Wiring check
Confirm that the wiring is correctly given according to the separate installation manual.
 Gas sample/discharge piping check

According to the separate installation manual, confirm that the sample piping has secure
connection and the discharge piping is free from malfunction such as bending.
 Drain trap watering

There are 2 tubes requiring watering.
Connect the attached watering pot to the soft tube of 16 mm O.D. (tube 1 and tube 2 in the
figure below) and start watering gradually.
Continue watering until the water starts being discharged from the drain trap 2 (lower drain
trap).
Tube 1
Disconnect the tube from the upper of cabinet,
connect the watering pot to start water supply.
Electric cooler power lamp

(green LED on the board)
Electric cooler fan
Tube 2
Connect the watering pot
to start the water supply
Fig. 6 Drain trap watering
 Connecting calibration gas cylinder and tubes

Connect the standard gas cylinder pressure regulator to the calibration gas cylinder by
referring to " 7.4.12 Replacing the gas cylinder (pressure regulator inspection) " (page 73).
Connect the calibration gas line pipes to the standard gas cylinder pressure regulator.
Perform leak check by referring to " 7.4.12 Replacing the gas cylinder (pressure regulator
inspection) " (page 73).
After the leak check, close the needle of pressure regulator.
8
3 Basic Operation
 Warm-up and preparation

1. Turn ON the main power ELB.
2. Turn ON the primary filter CP, heated tube CP and panel heater CP (in winter).
3. Turn ON the meter CP, utility CP and analyzer switch.
Turning ON the analyzer switch lights up the operation lamp.
The operation lamp indicates the following operation condition.
Lit (green) Indicates the analyzer power is ON and is in a normal condition.
Lit (red) Indicates the analyzer power is ON and is in a warning/caution
state or in maintenance.
Extinguished Indicates that the analyzer power is OFF.
4. Perform warm-up operation for approximately 1 hour.
Note
When the panel heater is attached, connect the attached cover to the cabinet ventilation filter in
winter.
5. After confirming the followings on the electric cooler, turn ON the pump 1 switch
and 2 switch.
Item Confirmation Reference
Power lamp Lit
" Fig. 6 Drain trap watering " (page 8)
Fan Rotated
0C to 8C (below 15C when the
" Fig. 31 ANALOG INPUT 2 screen "
Temperature temperature inside the cabinet is
(page 36)
over 40C)
6. Perform the warm-up operation for approximately 3 hours.

7. Check if no warning is indicated in the analyzer.
When any alarms are indicated, confirm the situation and take a suitable action
referring to " 8.1 Alarm Type and Countermeasure " (page 76).
Note
The operation lamp lights up in red for a moment at power ON, and turns green at once.
This happens by hardware check. It is not a sign of abnormality.
8. Regulate the sample flow into 0.6 L/min ±0.1 L/min by needle valve.
The operation preparation is now completed.
9
3 Basic Operation
3.2 Operation Stop

The instrument basically works in a continuous mode. The instrument needs to be powered
except for such occasion as not being used for a long time.
To stop the instrument, follow the steps below.
1. Introduce zero calibration gas, or allow air suction from the sample inlet to purge
for 5 minutes or longer.
2. Turn OFF the pump 1 switch and 2 switch.
3. Turn OFF the analyzer switch.
4. Turn OFF the primary filter CP, heated tube CP, and panel heater CP.
5. Turn OFF the main power ELB.
6. In winter, discharge the water remained in the drain trap.
Otherwise, the drain trap may be cracked.
Note
Be careful in handling the water in the drain trap, because it may be strongly acidic depending on the
sample condition. If your hand or skin contacts the water in the drain trap, flush away with water
completely.
10
3 Basic Operation
3.3 Power Interruption
Time 12:00:00 12:01:00 12:02:00 12:03:00 12:04:00 12:05:00 12:06:00
Energized status
Power interruption status
1 2 3 4
1: Momentary power interruption for 0.02 seconds or less (Refer to 3.3.1.)

2: Short power interruption occurring for 59 seconds or less which start and end within the
same minute of time (Refer to 3.3.2.)
3: Short power interruption occurring for 59 seconds or less which end at the next minute of
time (Refer to 3.3.3.)
4: Long power interruption for more than 59 seconds (Refer to 3.3.3.)
3.3.1 Momentary power interruption

After the power restoration, ENDA-5000 returns to the state just before the power interruption.
If AIC or purge (optional) are in progress at the power interruption, AIC or purge continue to
start.
3.3.2 Power interruption 1

When AIC or purge (optional) are in progress at the power interruption, AIC or purge start from
the beginning of each sequence.
When the automatic calibration start time or purge start time has passed during the power
failure, the interval time is added to the start time when power is restored, and the time is
corrected into the future time nearest to the restoration time.
3.3.3 Power interruption 2

After the power restoration, the normal measurement condition is restored.
Note
When power failure occurs during “Battery” alarm, the internal clock, AIC start time, and the purge
start time is reset to 2090/1/1, 0:00 (initial value) after the power restoration.
11
3 Basic Operation
3.4 Long-time Storage

When the instrument is not used for more than 1 month, store the instrument by the following
procedure.
1. Stop the instrument.

2. Discharge the water from drain trap.
When water remains, the internal water corrodes to cause alga or dirt in the trap.
In winter, the drain trap may be cracked.
Note
Be careful in handling the water in the drain trap, because it may be strongly acidic depending on the
sample condition. If your hand or skin contacts the water in the drain trap, flush away with water
completely.
3. When the calibration gas is connected, ensure the main valve is closed.
Note
To store the instrument in a place other than the installation site, avoid direct sunlight, wind, or rain.
To start the operation after the storage, replace the following parts.
 Primary filter element
 Secondary filter element
 Scrubber (reference side)
 Mist catcher
 Silica gel (when discolored to pink)
When a vinyl is covered over the instrument, dew condensation may occur inside and cause
corrosion.
Do not use a vinyl cover.
12
4 Measurement Screen (Basic Panel)

 Operation flow
The following chart shows the operation flow from preparation to measurement.
Operation preparation → Refer to page 8
↓
System setting LCD adjustment → Refer to page 46
｜ Current time setting → Refer to page 48
｜ Password setting → Refer to page 49
↓
Setting of calibration range
Calibration preparation → Refer to page 19
and span gas concentration
｜ Setting of automatic calibration items → Refer to page 22 to page 26
↓
Calibration → Refer to page 22 to page 30
↓
Setting of measurement range → Refer to page 33
↓
Measurement
13
This chapter explains the measurement screen.
Note
The screen applies a touch panel.
Directly press on the screen by the fingers for operation.
Do not use anything having hard or sharp tips like a ball-point-pen nor press the screen too strong.
The screen may be malfunctioned.
① [MEAS.] displayed ② Icon displayed ③ Current time displayed ④ [KEY LOCK] button
⑤ Measurement component
displayed
⑦ Measurement range
displayed
⑧ Function keys
⑥ Measurement concentration displayed

(The screen layout differs by specification.)
Fig. 7 MEAS. screen 1 (Measurement value display)
Pressing the [COR.] key (optional) switches the MEAS. screen to the COR. screen.
Fig. 8 MEAS. screen 2 (Conversion value display)
14
① [MEAS.] display
Displayed during the sample gas is measured.
It is not displayed in performing automatic calibration (hereinafter called as “In AIC,” in
introducing calibration gas (including at replacement), or in maintenance.
② Icon display
The instrument status is displayed in the following icons.
In maintenance Displayed when the maintenance switch is ON.
(The concentration signal output is hold according to the
specification.)
Line Displayed or blinks in the calibration gas introduction and in sample
replacement. For calibration, refer to " 5 Calibration " (page 17).
In AIC Displayed or blinks in AIC.
For automatic calibration, refer to " 5.3 AIC " (page 22).
In purge Displayed or blinks in purge.

(optional) For purge function, refer to " 10.1 Purge Functions " (page 93).
In data save Displayed when the data is being written in ROM.
The data is saved in such occasions.
a) set values are changed
b) at calibration
c) at purge
d) every 15 minutes of interval after data acquisition.
③ Current time display

The current time is displayed.
For setting the current time, refer to " 6.5.2 Time adjust " (page 48).
④ [KEY LOCK] button

The key lock status is displayed.
Pressing this button also release or set the key lock function.
For operating the button, refer to " 6.6 Key Lock Function " (page 52).
Keylock function ON Keylock function OFF
Fig. 9 [KEY LOCK] button
When the key lock function is set to ON, only the screen confirmation is enabled.
No button operation other than pressing the [KEY UNLOCK] button is available.
This function allows preventing irresponsible setting change due to incorrect operation.
⑤ Measurement component display

The measurement component currently set is displayed.
⑥ Measurement concentration display

The measurement concentration is displayed.
15
⑦ Measurement range display

The current measurement range as well as the range status is displayed.
Measurement range
AUTO display EXT display
Fig. 10 Range display
Measurement The current measurement range is displayed.

range When the measurement value exceeds the measurement range, the
displayed value starts blinking.
AUTO display Lights when the auto range is set.
EXT display Lights when the external range switch function is set to ON.
Note
For the measurement range setting, refer to " 6.1.1 Setting measuring range " (page 33).
⑧ Function keys
Pressing each key enables the corresponding functions as follows.
Menu Displays the MENU 1/5 (OPERATION menu) screen (page 31 Fig. 25).
COR. (optional) Displays the COR. display in the MEAS. screen 2 (Conversion value
display) (page 14 Fig. 8).
For O2 conversion function, refer to " 10.2 O2 Correction " (page 102).
CAL. Displays the CAL. screen (page 17 Fig. 11).
ALARM Displayed when any error occurs.
Pressing this key displays the ALARM screen (page 54 Fig. 52), enabling
to check the alarms currently occurred.
 Screen backlight protection

The instrument is equipped with the automatic backlight extinguish function.
This allows the LCD backlight to be extinguished automatically when the touch panel key is
not pressed during the time set in " 6.5.1 LCD adjust " (page 46).
When touching the screen during the LCD backlight OFF state, the LCD backlight lights up
again. When the In-maintenance switch is ON, however, the backlight remains lit.
16
5 Calibration
5 Calibration
For a stable and accurate data acquisition, periodical calibration is necessary.
There are two calibration methods; automatic calibration (AIC) and manual calibration.
Automatic calibration (AIC)

By the set time span or from external contact input, the zero and span calibration is
automatically performed. Pressing [AIC] on the touch panel also enables to perform
automatic calibration.
Reference
Refer to " 5.3 AIC " (page 22).
Manual calibration
A calibration method given by manual operation with flowing the calibration gas
voluntarily.
Reference
Refer to " 5.4 Manual Calibration " (page 28).
Note
In calibration, the concentration output is held according to the specification.
5.1 Calibration Screen (CAL. screen)

The CAL. screen is the basic screen to perform calibration.
Pressing [CAL.] in the MEAS. screen 1 (Measurement value display) (page 14 Fig. 7) displays
the CAL. screen.
① Calibration mode
② Range
③ Alarm/Caution
④ Function key
Fig. 11 CAL. screen
17
5 Calibration
① Calibration mode
Displays the selected calibration mode.
② Range
In measurement and in sample replacement, the measuring range is displayed.
In the calibration gas introduction, the set calibration range is displayed.
③ Alarm/Caution
Displays the operation result of calibration coefficient.
ALARM The calibration coefficient is out of the normal range.
The calibration coefficient is not revised but the previous calibration coefficient
is used for the concentration operation.
CAUT. The calibration coefficient is within the normal range, but is close to the range
outside.
The calibration coefficient is revised to perform the concentration operation.
Reference
When ALARM or CAUT. is displayed, refer to " 8 Troubleshooting " (page 76).
Note
When zero calibration alarm occurs during AIC, the span gas flows though span calibration will not be
performed for the components.
In manual calibration, the span calibration will be performed also for the alarmed components of zero
calibration.
④ Function keys
Pressing each key enables the corresponding function as follows.
EXIT Returns to the MEAS. screen 1 (Measurement value display) (page 14 Fig. 7).
RELEASE When the calibration alarm (ALARM) or calibration caution (CAUT.) occurs, the
[RELEASE] key is displayed on the screen.
To release the alarm or caution, press this key after checking the cause of
problem. Even with ALARM or CAUT. released, the occurrence of ALARM or
CAUT. is recorded in the alarm history.
CAL. The manual calibration is performed.
For details, refer to " 5.4 Manual Calibration " (page 28).
AIC Starts automatic calibration.
18
5 Calibration
5.2 Preparation of Calibration

5.2.1 Gas connection check
Confirm that the gas used for calibration is correctly connected.
For the calibration gas, use a cylinder gas containing gas approximately 90% of the
calibration range. Check the residual gas pressure in the calibration gas cylinder, and
replace with the new cylinder if the pressure is within approximately 1 MPa.
5.2.2 Setting calibration range and span gas concentration

Set the range for calibration and span gas concentration.
1. Press the [MENU] key in the MEAS. screen.

2. Press the [] key twice to display the MENU 3/5 (SETTING menu) screen.
Shows the software version.
Fig. 12 MENU 3/5 (SETTING menu) screen
3. Press the [CALIBRATION SET] button. The CALIBRATION SET screen appears.
In this screen, the calibration range as well as the span concentration can be set.
Fig. 13 CALIBRATION SET screen
19
5 Calibration
4. Press the button corresponding to the item to be set. The setting screen appears.
For the detailed information on each setting screen, refer to page 20 to page 21.
5. Change the setting in each setting screen, and press the [SET] key.
The setting is changed and the screen returns to the CALIBRATION SET screen.
Tip
To cancel the changes, press the [CANCEL] key.
The changes are canceled and the screen returns to the CALIBRATION SET screen.
6. Press the [EXIT] key in the CALIBRATION SET screen.

The screen returns to the MENU 3/5 (SETTING menu) screen.
 Calibration range setting

Press the calibration range button for the component to be set.
The CALIBRATION RANGE screen appears.
Fig. 14 CALIBRATION RANGE screen
Select the calibration range and press the [SET] key.

20
5 Calibration
 Span gas concentration setting

1. Press the button of span gas concentration for the component to be set.
The SPAN VALUE screen appears.
Fig. 15 SPAN VALUE screen
2. Press the numerical key to input the value.

Pressing each key to start the operation.
CANCEL Returns to the CALIBRATION SET screen without changing the setting.
CLEAR The value input to the editing area is cleared.
BACK The last digit input is cleared.
SET Returns to the CALIBRATION SET screen with the setting changed.
3. Press the [SET] key.

4. Press the [EXIT] key twice.
The screen returns to the MEAS. screen.
Tip
The span concentration value can be set for the calibration range of each measuring component.
Note
If changing the calibration range or the span concentration during AIC, “AIC” appears on the screen
and rejects the operation.
21
5 Calibration
5.3 AIC
In the automatic calibration (AIC), the calibration can be automatically started by the
internal clock.
The calibration can be started also by the [AIC] key in the CAL. screen or the external
contact input. Adjust the calibration gas flow by referring to "  Calibration gas flow
control" (page 30).
5.3.1 AIC setting

Set the AIC conditions in the AIC screen. The AIC conditions are follows.
 Mode
 Start time
 Interval

Press the [] key twice to display the MENU 3/5 (SETTING menu) screen.
2. Press the [AIC SET] button.

The AIC SET screen appears.
Fig. 17 AIC SET screen
22
5 Calibration
Setting item Description

Sets the starting procedure of AIC.
Mode
Pressing the right button of [MODE] will display the AIC MODE screen (page 24 Fig. 18).
Only valid for the time when “INTERNAL” is selected in MODE setting.
START
Pressing the right button of [START] will display the AIC START screen (page 25 Fig. 19).
Only valid for the time when “INTERNAL” is selected in MODE setting.
INTERVAL
Pressing the right button of [INTERVAL] will display the AIC INTERVAL screen (page 26 Fig. 20).
3. Press the button corresponding to the item to be set.

The setting screen appears.
The setting is changed and the screen returns to the AIC SET screen.
5. Press the [EXIT] key in the AIC SET screen.
The screen returns to the MENU 3/5 (SETTING menu) screen.
Note
If changing the AIC setting during AIC, “AIC” appears on the screen and rejects the operation.
23
5 Calibration
 Mode
Sets the mode to start AIC.
1. Pressing the right button of [MODE] in the AIC SET screen will display the AIC
MODE screen.
Fig. 18 AIC MODE screen

The AIC start is not performed.
DISABLE
The manual start from the CAL. screen is only available.
The calibration starts based on the start time and interval set according to the
INTERNAL
internal clock.
EXTERNAL The automatic calibration starts from the external contact input.
2. Press the button of the item to be set, and press the [SET] key.
The setting is changed and the screen returns to the AIC SET screen.
Note
AIC based on the internal clock and AIC from external contact input cannot be set at the same time.
24
5 Calibration
 Start time
Note
In selecting the AIC based on the internal clock, it is required to set the start time.
The following is the procedure to set the next start time.

1. Pressing the right button of [START] in the AIC SET screen will display the AIC
START screen.
Year Minute
Hour
Month
Day
Fig. 19 AIC START screen
Setting item Setting range

Year 2000 to 2090
Month 1 to 12
Day 1 to 31
Hour 0 to 23
Minute 0 to 59
2. Pressing the button showing the value to be changed will reverse the display
mode. Change the value by the [] and [] button, and press the [SET] key.
The instrument changes the setting and the screen returns to the AIC SET screen.
Note
 The start time setting is based on the internal clock.
 It is not available to change into an impossible date.
When this happens, the existing date closest to that before the set date is automatically selected.
 When the start time previous to the current time is set, the setting value of start time is changed
into the minimum value which comes in future by adding multiple number of the interval set
values.
 When the start time set value becomes a previous time by changing the internal clock setting
(refer to " 6.5.2 Time adjust " (page 48)), the start time is changed into the minimum value which
comes in future by adding multiple number to the current time set value.
 When the AIC start time is set later than 2090/1/1/0:00, the AIC does not start.
When the “Battery” alarm occurs, confirm the setting time.
25
5 Calibration
 Interval
Note
When the AIC based on the internal clock is selected, it is required to set an interval.
The following is a setting example of time span interval when AIC is started with a specific
time span.
1. Pressing the right button of [INTERVAL] in the AIC SET screen will display the AIC
INTERVAL screen.
Fig. 20 AIC INTERVAL screen

Day 0 to 99
Hour 0 to 23
2. Pressing the button which setting is to be changed will reverse the value display.
Change the value by the [] and [] button and press the [SET] key.
Change the setting and the screen returns to the AIC SET screen.
Note
The available interval to set is from “ 0 day 1 hour” to “99 day 0 hour.”
The recommended interval is “7 day 0 hour.”
 AIC gas introduction time

The gas introduction time in AIC is as follows (for ENDA-5800).
Zero gas 3 minutes
NOx span 3 minutes
SO2 span 3 minutes
CO span 3 minutes
CO2 span 3 minutes
O2 span 3 minutes
Replacement 3 minutes
26
5 Calibration
5.3.2 AIC start

 Automatic start
1. Select [INTERNAL] in the AIC MODE screen (page 24 Fig. 18).
The automatic calibration starts according to the AIC start time interval set in the AIC SET
screen (page 22 Fig. 17).
 Manual start
1. In the MEAS. screen 1 (Measurement value display), press the [CAL.] key.
The CAL. screen appears.
Calibration mode
Fig. 21 CAL. screen
2. Press the [AIC] key.

AIC starts.
Note
Pressing the [AIC] key during the AIC can stop the AIC.
 Start from external contact input

1. Select [EXTERNAL] in the AIC MODE screen (page 24 Fig. 18).
The automatic calibration starts according to the external contact input.
Note
The AIC by manual start using the [AIC] key is available except during the purge.
When the AIC command is input by either the internal clock or the external contact input during the
manual start AIC, the signal is not received but the AIC by manual start continues.
27
5 Calibration
5.4 Manual Calibration

 Zero calibration and span calibration
1. Pressing the [CAL.] key in the MEAS. screen 1 (Measurement value display) (page
14 Fig. 7) will display the CAL. screen.
Calibration mode
Fig. 22 CAL. screen
2. Pressing the right button of [MODE] will display the CAL. MODE screen.
Fig. 23 CAL. MODE screen
3. Switches the calibration mode.

Press the button of item to be set and press the [SET] key.
The setting is changed and the screen returns to the CAL. screen.
ZERO GAS Select ZERO to perform zero calibration for each component.
SPAN GAS Select SPAN to perform span calibration for each component.
MEAS. Select MEAS. to end the calibration and start the measurement.
Select DELAY to replace the calibration gas in tube into the sample gas with the
DELAY calibrating state.
In this occasion, if the “Hold in calibration” is set, the output is hold.
28
5 Calibration
Pressing each key allows the corresponding operation as follows.

CANCEL Returns to the CALIBRATION SET screen without changing the setting.
SET Returns to the CALIBRATION SET screen with the setting changed.
4. The solenoid valve of the selected calibration gas automatically opens, and the
calibration gas is introduced into the analyzer.
On the screen, the LINE icon starts blinking.
LINE icon
Fig. 24 CAL. screen (at CO zero calibration)
5. Confirm that the mode on the screen shows the set component and type of
calibration.
6. When the indication stabilizes, press the [CAL.] key.
The calibration of set component and type starts.
Note
When any abnormality occurs in calibration to cause a state where the further calibration is not
possible, either “ALARM” or “CAUT.” is indicated at the “component” and “type” of calibration in the
CAL. screen. When either of these signs appears on the screen, the [RELEASE] key also appears on
the screen.
For “CAUT.” The calibration result is revised, but for “ALARM,” the result is not revised.
To release “ALARM” or “CAUT,” press the [RELEASE] key.
To finish the calibration and retry the measurement, press the [MEAS.] button in the CAL.
MODE screen. The LINE icon is extinguished.
The solenoid valve is actuated, and the sample gas is introduced into the analyzer.
Note
 Be sure to confirm that the LINE icon is extinguished on the MEAS. screen.
When the LINE icon is displayed, it means that the calibration gas is being introduced.
 When the automatic calibration command either by internal clock, external contact input, or by
key input during the calibration through manual gas introduction, the system preferably selects
the automatic calibration.
29
5 Calibration
 Calibration gas flow control

Introduce the calibration gas according to the manual calibration step 1. to 4., and control the
flow by the pressure regulator needle to adjust the flowmeter indication on the analyzer front
panel is 0.6 L/min ±0.1 L/min.
Note
When the air is used as zero gas (it is span gas for the O2 analyzer), flow control of zero gas (it is span
gas for the O2 analyzer) is not required.
At air zero calibration (it is span calibration for the O2 analyzer), the flowmeter indication is 0 L/min.
30
6 Other Functions
6 Other Functions
Pressing the [MENU] key in the MEAS. screen allows other various functions as follows.
* Functions of “PURGE START”, “ROLLING AVERAGE RESET”

are optional.
Fig. 25 MENU 1/5 (OPERATION menu) screen
The following 5 types of menu screen are available.

 MENU 1/5 [OPERATION] (page 32 Fig. 26)
 MENU 2/5 [MAINTENANCE/DATA] (page 35 Fig. 29)
 MENU 3/5 [SETTING] (page 42 Fig. 37)
 MENU 4/5 [OPTION] (page 43 Fig. 38)
 MENU 5/5 [SYSTEM] (page 45 Fig. 39)
Soon after the MENU screen appears, the OPERATION menu screen is displayed.
Pressing each key allows the corresponding operation as follows; (common to all MENU
screens).
[EXIT] Returns to the MEAS. screen
[] Press this to display other MENU screens. Displays the previous MENU.
[] Press this to display other MENU screens. Displays the next MENU.
31
6 Other Functions
6.1 Operation Menu

The operation menu allows such functions as measure range, purge start, and rolling average
reset.

The OPERATION menu appears on the MENU 1/5 screen.
* Functions of “PURGE START”, “ROLLING AVERAGE RESET”

are optional.
2. Press the button for the item to be set. The setting screen appears or the operation
is performed.
Pressing each button allows the corresponding operations as follows.
MEASURE RANGE Displays the MEAS. RANG screen (page 33 Fig. 27).
PURGE START Optional function; not displayed in the standard specification.
(optional) For the operation procedure, refer to " 10.1.3 Purge start " (page 101).
ROLLING AVERAGE Optional function; not displayed in the standard specification.
RESET For the operation procedure, refer to " 10.3.1 Rolling average time set "
(optional) (page 108).
3. When the setting screen is displayed, change the setting and press the [SET] key.
Change the setting in each setting screen, and press the [EXIT] key.
The screen returns to the MENU 1/5 (OPERATION menu) screen.
4. Press the [EXIT] key in the MENU 1/5 (OPERATION menu) screen.
32
6 Other Functions
6.1.1 Setting measuring range

Pressing the [MEASURE RANGE] button in the MENU 1/5 (OPERATION menu) screen
displays the MEAS. RANGE screen.
In this screen, the measure range can be confirmed.
Fig. 27 MEAS. RANGE screen
Press the range button of the component to be set.
Range 1
Range 2
Fig. 28 NOx RANGE screen

RANGE 1 Selects RANGE 1.
RANGE 2 Selects RANGE 2.
Allows automatic range switching.
AUTO According to the measurement concentration, automatically switches RANGE 1
and RANGE 2.
Allows external range switching.
EXT
By external contact input, RANGE 1 and RANGE 2 is switched.
Press the button of the component to be set as a measurement component, and execute
the setting.
33
6 Other Functions
Note
For automatic range switch, the range automatically switches in the following conditions.
RANGE 1 to RANGE 2: At more than 90% of the concentration of RANGE 1
RANGE 2 to RANGE 1: At less than 80% of the concentration of RANGE 1
The concentration output to the external devices is switched at the same time.
34
6 Other Functions
6.2 Maintenance/Data Menu

The maintenance/data menu allows such checks as analog input value, analog output value,
calibration coefficient history, alarm history and CO peak count (optional).

Press the [] key once to display the MENU 2/5 (MAINTENANCE/DATA menu)
screen.
* Function of “CO PEAK COUNT” is optional.
Fig. 29 MENU 2/5 (MAINTENANCE/DATA menu) screen
2. Press the button of the item to be set.

ANALOG INPUT Displays the ANALOG INPUT screen (page 36 Fig. 30).
ANALOG OUTPUT Displays the ANALOG OUTPUT screen (page 38 Fig. 32).
CAL. ADJUSTMENT Displays the CALIBRATION HISTORY screen (page 39 Fig. 33).
HISTORY
ALARM HISTORY Displays the ALARM HISTORY screen (page 40 Fig. 35).
CO PEAK COUNT Displays the CO PEAK COUNT screen (page 41 Fig. 36).
(optional) This is an optional function and not displayed in the standard
specification.
It is also displayed when the CO PEAK COUNT is set to ON (refer to
page 118).
3. Confirm the situation and press the [EXIT] key in each screen.
The screen returns to the MENU 2/5 (MAINTENANCE/DATA menu) screen.
Tip
To cancel the change, press the [CANCEL] key. The change is canceled and the screen returns to the
MENU 2/5 (MAINTENANCE/DATA menu) screen.
4. Press the [EXIT] key in the MENU 2/5 (MAINTENANCE/DATA menu) screen.
35
6 Other Functions
6.2.1 Analog input check

Each analog input voltage before the signals go to the CPU, temperature of each part and air
pressure can be checked.
Pressing the [ANALOG INPUT] button in the MENU 2/5 (MAINTENANCE/DATA menu) screen
will display the ANALOG INPUT screen. In this screen, the analog input value can be
confirmed. (The screen depends on each specification.)
Fig. 30 ANALOG INPUT 1 screen
In the first screen each analog input voltage can be checked.

Pressing the [] key displays the next screen. (The screen depends on the specification.)
Fig. 31 ANALOG INPUT 2 screen
36
6 Other Functions
Displayed item Description

Displays the analog signal and voltage of the detector for NOx analyzer
NOx Main
measurement.
Displays the analog signal and voltage of the detector for NOx analyzer
NOx Comp
compensation.
CO2 Displays the analog signal and voltage for CO2 analyzer.
O2 Displays the analog signal and voltage for O2 analyzer.
CO Main Displays the analog signal and voltage for CO analyzer measurement.
Displays the analog signal and voltage of the detector for CO analyzer
CO Comp
compensation.
Displays the analog signal and voltage of the detector for SO2 analyzer
SO2 Main
measurement.
Displays the analog signal and voltage of the detector for SO2 analyzer
SO2 Comp
compensation.
Temperature inside cabinet Displays the temperature inside the cabinet.
Bench temperature of NDIR Displays the temperature of the detector of NDIR analyzer.
MPA bench temperature Displays the temperature of the detector of MPA analyzer.
Temperature of electric
Displays the temperature of heat exchanger of the electric cooler.
cooler
NDIR cell temperature Displays the sample cell temperature of NDIR analyzer.
Air pressure Displays the air pressure.
After confirmation, press the [EXIT] key twice.

Returns to the MEAS. screen.
Note
When any problem occurs, each value may be required to be reported to solve the problem.
37
6 Other Functions
6.2.2 Analog output check

Current output from the analyzer or 0% to 100% full scale of the voltage output can be output
by each channel with 10% interval.
Pressing the [ANALOG OUTPUT] button in the MENU 2/5 (MAINTENANCE/DATA menu)
screen displays the ANALOG OUTPUT screen.
In this screen the analog output value can be confirmed.
Fig. 32 ANALOG OUTPUT screen
Press the setting part of the channel to be output.

Pressing the set value switches the value in order: 0%→10%→20% to 100%→[MEAS.]→0%.
After setting, press the [OUTPUT] key. The set condition is output from each channel.
Note
After the setting, press the [EXIT] key twice to return to the MEAS. screen.
Pressing the [EXIT] key returns the output from all the channels to the [MEAS.] state.
For the configuration of output channel and output terminal, refer to " 9.3 Analog Signal Output "
(page 87).
When the analog output needs adjustment, contact HORIBA.
38
6 Other Functions
6.2.3 Calibration coefficient history check

Pressing the [CAL. ADJUSTMENT HISTORY] button from the MENU 2/5 (MANTENANCE/
DATA menu) screen displays the CALIBRATION HISTORY screen.
In this screen, the calibration coefficient history can be confirmed.
Fig. 33 CALIBRATION HISTORY screen
Maximum 15 records of calibration coefficient history can be memorized for each component.
Pressing the [] key will display the next screen.
Press the [] key and [] key to switch the screen.
Pressing the [COMPO.] key will display the COMPONENT screen.
Fig. 34 COMPONENT screen
Press the component button which calibration coefficient history is to be checked, and press
the [SET] key.
The displayed component is changed, and the screen returns to the CALIBRATION HISTORY
screen for the set component.
39
6 Other Functions
6.2.4 Alarm history check

Pressing the [ALARM HISTORY] button in the MENU 2/5 (MANTENANCE/DATA menu)
screen will display the ALARM HISTORY screen. In this screen, the alarm history can be
confirmed.
Fig. 35 ALARM HISTORY screen
ON Indicates that the alarms or cautions have occurred.

OFF Indicates that the alarms have been released.
For the alarms of “POWER,” “CALIBRATION ALARM,” and “CALIBRATION
CAUT.”, the indication of “OFF” is not recorded even when they are released.
Maximum 56 alarm histories can be memorized, and are displayed on the screen from the
latest record. Press the [] key and [] key to switch the screen.
Reference
For detailed information of each alarm, refer to " 8.1 Alarm Type and Countermeasure " (page 76).
40
6 Other Functions
6.2.5 CO peak count check (optional)

Pressing the [CO PEAK COUNT] button in the MENU 2/5 (MAITENANCE/DATA menu)
screen will display the CO PEAK COUNT screen.
In this screen, the number of CO peak count times can be confirmed.
CO PEAK COUNT Indicates how many times the CO concentration exceeds the set peak
value in the last 60 minutes from the current time.
Fig. 36 CO PEAK COUNT screen
Reference
For the peak count setting, refer to " 10.5.1 Peak count set " (page 117).
41
6 Other Functions
6.3 Setting Menu

The setting menu allows such functions as AIC set and calibration set.

Press the [] key twice to display the MENU 3/5 (SETTING menu) screen.
2. Press the button for the item to be set. The SETTING screen appears.
AIC SET Displays the AIC SET screen.
For details, refer to " 5.3 AIC " (page 22).
CALIBRATION SET Displays the CALIBRATION SET screen.
For details, refer to " 5 Calibration " (page 17).
3. Change the setting in each setting screen, and press the [EXIT] key.
The setting is changed and the screen returns to the MENU 3/5 (SETTING menu)
screen.
4. Press the [EXIT] key in the MENU 3/5 (SETTING menu) screen.
42
6 Other Functions
6.4 Option Menu

The option menu allows such functions as O2 correction set, rolling average time set, purge
set, measure value alarm set, and CO peak count alarm set.

Press the [] key three times to display the MENU 4/5 (OPTION menu) screen.
Fig. 38 MENU 4/5 (OPTION menu) screen
2. Press the button for the item to be set. The setting screen appears.
O2 CORRECTION Displays the O2 CORRECTION SET screen.
SET This is the optional function, and not displayed in the standard specifi-
cation.
For the operation procedure, refer to " 10.2 O2 Correction " (page 102).
ROLLING AVERAGE Displays the ROLLING AVERAGE TIME SET screen.
TIME SET This is the optional function, and not displayed in the standard specifi-
cation.
For the operation procedure, refer to " 10.3 Rolling Average/Integration
" (page 108).
PURGE SET Displays the PURGE SET screen.
This is the optional function, and not displayed in the standard
specification.
For the operation procedure, refer to " 10.1 Purge Functions " (page
93).
MEASURE VALUE Displays the MEASURE VALUE ALARM screen.
ALARM This is the optional function, and not displayed in the standard specifi-
cation.
For the operation procedure, refer to " 10.4 Measurement Value Alarm "
(page 113).
CO PEAK COUNT Displays the CO PEAK COUNT ALARM screen.
ALARM This is the optional function, and not displayed in the standard specifi-
cation.
For the operation procedure, refer to " 10.5 Peak Count (with CO Ana-
lyzer) " (page 117).
43
6 Other Functions
The setting is changed and the screen returns to the MENU 4/5 (OPTION menu)
screen.
4. Press the [EXIT] key in the MENU 4/5 (OPTION menu) screen.
44
6 Other Functions
6.5 System Menu

The system menu allows such functions as LCD adjustment, time set, password set, and
touch panel adjustment.

2. Press the [] key four times to display the MENU 5/5 (SYSTEM menu) screen.
Fig. 39 MENU 5/5 (SYSTEM menu) screen
3. Press the button for the item to be set. The setting screen appears.
LCD ADJUST Displays the LCD ADJUST screen (page 46 Fig. 40).
The setting of LCD backlight time period and brightness adjustment are
already set at the factory.
Change the setting in this screen as necessary.
TIME ADJUST Displays the TIME ADJUST screen (page 48 Fig. 42).
The time is already set at the factory.
Change the setting in this screen as necessary.
PASSWORD Displays the PASSWORD SETTING screen (page 49 Fig. 43).
SETTING
TOUCH PANEL Displays the TOUCH PANEL ADJUSTMENT screen (page 51 Fig. 46).
ADJUSTMENT
The setting is changed and the screen returns to the MENU 5/5 (SYSTEM menu)
screen.
5. Press the [EXIT] key in the MENU 5/5 (SYSTEM menu) screen.
45
6 Other Functions
6.5.1 LCD adjust

Pressing the [LCD ADJUST] button in the MENU 5/5 (SYSTEM menu) screen will display the
LCD ADJUST screen.
In this screen the BACK LIGHT TIME PERIOD setting and BRIGHTNESS setting are
available.
The BACK LIGHT TIME PERIOD means the duration of time from the last touch panel
operation to the automatic light OFF of the LCD backlight. At shipment, it is set to 30 minutes.
Fig. 40 LCD ADJUST screen
The current BACK LIGHT TIME PERIOD setting is indicated in button configuration.
Pressing the button indicating the BACK LIGHT TIME PERIOD enables to change the time
setting (refer to page 47). The current BRIGHTNESS of LCD is indicated in [] position.
EXIT Returns to the MENU 5/5 (SYSTEM menu) screen.
46
6 Other Functions
 Back light time period

1. Press the right button of BACK LIGHT TIME PERIOD.
The BACK LIGHT TIME PERIOD screen is displayed.
Fig. 41 BACK LIGHT TIME PERIOD screen
Set the time period by pressing the button.

CANCEL Returns to the LCD ADJUST screen without changing the setting.
SET Returns to the LCD ADJUST screen with the setting changed.
2. Press the button for the item to be set.

10 min, 20 min, 30 min The backlight is extinguished after each time period has been elapsed.
ON The backlight is always lit.
Note
To protect the back light, normally set either to 10 min, 20 min, or 30 min (avoid to set to ON).
Even with time setting, the backlight will be always lit when the In-maintenance switch is ON.
3. Press the [SET] key.

The BACK LIGHT PERIOD time is changed and the screen returns to the LCD
ADJUST screen.
 Brightness adjustment
Pressing the following buttons enables to adjust BRIGHTNESS.
[] The screen is darkened.
[] The screen is brightened.
47
6 Other Functions
6.5.2 Time adjust

Pressing the [TIME ADJUST] button in the MENU 5/5 (SYSTEM menu) screen will display the
TIME ADJUST screen. In this screen the internal clock adjustment is available.
Year Minute
Hour
Month
Day
Fig. 42 TIME ADJUST screen
Soon after the screen appears, the current time is indicated in buttons as year, month, day,
hour, and minute. Pressing each item button allows to change the corresponding item value.
Press the following buttons for changing the value.
[] The value increases.
[] The value decreases.

Year 2000 to 2090
Month 1 to 12
Day 1 to 31
Hour 0 to 23
Minute 0 to 59

CANCEL Returns to the MENU 5/5 (SYSTEM menu) screen without changing the setting.
SET Returns to the MENU 5/5 (SYSTEM menu) screen with the setting changed.
Note
 Pressing the [CANCEL] key during the setting change does not change the time but applies the
time before change.
 The setting per second is not possible; pressing the [SET] key automatically sets to “00 second.”
 During AIC or purge function, it is not possible to change the current time setting.
Trying to change the setting is invalid, as the screen only shows “In AIC” or “In Purge.”
48
6 Other Functions
6.5.3 Password setting

The key lock function requires a password.
Set and change the password in the PASSWORD SETTING screen.
Pressing the [PASSWORD SETTING] button in the MENU 5/5 (SYSTEM menu) screen will
display the PASSWORD SETTING screen.
Fig. 43 PASSWORD SETTING screen (current password request)
1. According to the message on the screen, input the password currently set.
The screen to input a new password will appear.
Note
The password at shipment is set to “0000.”

CANCEL Returns to the MENU 5/5 (SYSTEM menu) screen without changing the setting.
SET Returns to the MENU 5/5 (SYSTEM menu) screen with the setting changed.
Fig. 44 PASSWORD SETTING screen (new password request)
49
6 Other Functions
2. Input the new password with 4 digits of numerical values.

Password 0000 to 9999
3. After inputting the password, press the [SET] key.

The confirmation screen appears.
Fig. 45 PASSWORD SETTING screen (new password confirmation)
4. Input the new password again and press the [SET] key.
The input password is checked with the new password. When both of them accord each
other, the password is changed into a new one and the screen returns to the MENU 5/5
(SYSTEM menu) screen.
Note
When the input password does not accord with the new password, the password change is aborted
and the screen returns to the MENU 5/5 (SYSTEM menu) screen.
The password is not changed.
50
6 Other Functions
6.5.4 Touch panel adjustment

The touch panel adjustment is necessary when there is a gap between the button displayed
position on the screen and the touch position that allows actual response of the button.
When there is no gap, do not perform touch panel adjustment.
Note
The adjustment is given by positioning the touch panel response part closer to the center of .
It is not automatically correcting the position gap.
1. Pressing the [TOUCH PANEL ADJUST] button in the MENU 5/5 (SYSTEM menu)
screen will display the TOUCH PANEL ADJUSTMENT screen.
2. Touch the part on the upper left of screen, and search the position where
turns to .
Fig. 46 TOUCH PANEL ADJUSTMENT 1 screen
3. Keep you finger on the position where turns to , and slide the finger to the
center of .
4. Leave the finger at the center of .
If turns to on the way to the center, leave the finger at the displayed
position nearest to the center.
Fig. 47 TOUCH PANEL ADJUSTMENT 2 screen
5. Perform the adjustment in the same matter for the at the lower right of screen.
6. If it is hard to slide the finger to the center of , repeat the step 1. to 5. above.
51
6 Other Functions
6.6 Key Lock Function

The key lock function disables the touch panel operation to protect the system from erroneous
setting changes.
During the key lock ON, only the setting confirmation is possible. In trying to change the
setting, the message “In Key Lock.” appears.
Note
To use the key lock function, the password is required.
Set the password beforehand according to the " 6.5.3 Password setting " (page 49).
1. Go to the MEAS. screen.
Key lock
Fig. 48 MEAS. screen
2. Press the [Key Lock] button from the icon area in the upper of screen.
The KEY LOCK screen appears.
Fig. 49 KEY LOCK screen
52
6 Other Functions
3. Press the button to be set.

KEY LOCK Enables KEY LOCK ON.
KEY UNLOCK Disables KEY LOCK.
The PASSWORD screen (page 53 Fig. 50) appears.
SUPERVISOR MODE A button exclusively for service use.
Operators cannot operate the button.
4. Change the setting in each setting screen, and press [SET] key.
The setting is changed and the screen returns to the KEY LOCK screen.
5. Press the [EXIT] key in the KEY LOCK screen.
 KEY LOCK
Press the [KEY LOCK] button. The system is allowed to be KEY LOCK state immediately.
 KEY UNLOCK
Press the [KEY UNLOCK] button. The PASSWORD screen appears.
Fig. 50 PASSWORD screen
Input the password currently set.

CANCEL Returns to the KEY LOCK screen without changing the setting.
SET When the input password is correct, the key lock state is released and the screen
returns to the previous one. When the password is incorrect, a message “WRONG
PASSWORD” appears and the screen returns to the KEYLOCK screen.
Note
The password at shipment is set to “0000.”
53
6 Other Functions
6.7 Alarm Check

When the [ALARM] key lights up in the upper right of screen, it is possible to check the alarms
currently occur.
Reference
For checking the alarm history, refer to " 6.2.4 Alarm history check " (page 40).
1. Go to the MEAS. screen.
Fig. 51 MEAS. screen
2. Press the [ALARM] key.

The ALARM screen appears.
Fig. 52 ALARM screen
Reference
For detailed information of each alarm, refer to " 8.1 Alarm Type and Countermeasure " (page 76).
54
7 Maintenance
7 Maintenance
To use the exhaust gas analysis instrument for a long period of time in a good condition,
maintenance and inspection are always necessary.
The maintenance interval depends on the using condition as well as on the sample gas
property. In the beginning of the operation, follow the recommended interval shown below so
that it works also for the pre-maintenance.
After that, economical maintenance/inspection works will be discussed according to the actual
operating condition as necessary.
High voltage is being applied to the Electrical Leakage Breaker.

Never touch the terminals when the power is ON.
CAUTION
7.1 Contact for Maintenance

Manufacturer: HORIBA, Ltd.
2 Miyanohigashi, Kisshoin Minami-ku, Kyoto 601-8510 Japan
55
7 Maintenance
7.2 Daily Inspection

According to the situation, periodically perform the inspection by 1 to 7 days of interval.
At calibration be sure to check if the specified performance is satisfied.
Calibration gas is under high pressure. Handle it carefully.

• Check the installation state of the pressure regulator.
• Check the temperature of installation site.
(Storage and operating temperature is specified as 40C or less based on high-
CAUTION pressure gas regulations.)
 Analyzer
Check item Contents of inspection Reference
Sample gas flow Confirm a flow rate of 0.6 L/min ±0.1 L/min
Existence of alarm generation Confirm that the alarm is not generated. page 54
 Sampling system
Secondary filter 1, 2 Check for dirt on surface. If dirty, replace it. page 63
Confirm that the temperature of electric cooler is 0C to 8C
(under 15C if the temperature inside the cabinet is over 40C) in
Electronic cooler page 36
the ANALOG INPUT 2 screen (Fig. 31 page 36).
Also confirm the fan rotation.
Replace the primary filter element if the water causes bubbling. page 62
If the water level is low, perform watering until the water starts
Drain trap 1 being discharged from the drain trap 2.
page 8
(The water level might be low by drying the atmosphere in
winter.)
Mist catcher Check for dirt. If dirty, replace it. page 65
If the residual pressure is below approximately 1 MPa, replace
Calibration gas page 19
the gas.
Reference
For replacement and cleaning of each part, refer to " 7.4 Maintenance of Sampling Devices " (page 62).
56
7 Maintenance
7.3 Periodical Inspection

7.3.1 Inspection every 1 to 6 months
The primary filter reaches temperatures as high as 120C.

When checking the filter, be sure to use gloves to avoid burns.
CAUTION
The temperature of the heating pipe is adjusted to 120C.

Be careful when inspecting the system.
CAUTION
 Sampling point
Check item Inspection cycle Content of inspection and action Reference
Filter element 1 month Replace
Primary filter Holder cap 3 months Replace page 62
O-ring 6 months Replace after applying Daifloil grease
If clogging is found, clean it by instrumental air. (Be
Heated tube (piping) 3 months
sure to clean it with the inlet tube disconnected.)
Probe 3 months Clean the clogging and dirt
 Sampling system
Secondary filter 1, 2 1 month Replace page 63
Halogen scrubber Discoloration check
1 month page 64
(waste incinerator specification) Replace if discolored
Mist catcher 2 months Replace page 64
Pump1, 2 6 months Replace the diaphragm page 66
Electronic cooler 6 months Clean the radiating fin and fan
 Cabinet
Clean if dirty
Ventilation filter 3 months page 67
Replace if deteriorated
Reference
57
7 Maintenance
7.3.2 Annual inspection and replacement
The NOx converter is heated up to 190C. Be careful during replacement work.
CAUTION
The zero gas purifier is heated up to 190C. Be careful during replacement work.
CAUTION
The arrestor and the noise filter are applied with the voltage even when the main
power ELB is not charged. At inspection, do not touch the terminal part.
CAUTION
 Analyzer
Perform the calibration and confirm that the zero and
Calibration span calibration are correctly performed (no alarm or
caution occurs).
Note
For the analyzer inspection, contact HORIBA.
 Sampling system
NOx converter (for NOx analyzer) Replace (catalyst element) page 68
Scrubber Replace page 64
Zero gas purifier (for CO analyzer) Replace (catalyst element) page 69
Air filter Replace page 70
Silica gel (for O2 analyzer) Replace
page 71
Protective filter (for O2 analyzer) Replace
58
7 Maintenance
 Cabinet
Measure the insulation resistance with the arrestor
Arrestor individually, and replace if the resistance is below
5 M at 500 V megger.
Checking Arrestor
In checking the arrestor, the breaker at the user side (or the leak breaker) that
supplies power to the analyzer needs to be OFF.
CAUTION This is a hazardous operation; contact HORIBA.
Reference
7.3.3 Inspection with Interval of 3 years or more

The recommended replacing interval is shown in the table below (circle mark).
Note
The replacing interval is a typical example and not the warranty period of each part.
The interval may be shortened depending on the installation environment or measurement gas
property.
Recommended
Category Part Name Replacing Interval Remarks
3 years 5 years
Probe tube 
Sample gas
Primary filter 
collection point
Heater 
Ventilation fan 
Cabinet Door packing 
peripherals Panel heater 
Panel heater fan 
Replace when broken
Leak breaker 30 A  
Circuit protector 15 A  
Circuit protector 7.5 A  
Relay G2R-1-T 
Panel switch
Solid relay G3NE-205T  
With Electrolytic
Power supply ZWS50AF-24/J 
condenser
Noise filter  Replace when broken
Printed board EN-DAC-03A  With Electrolytic
Printed board EN-PIO-02A  condenser
59
7 Maintenance
Recommended
3 years 5 years
Electric cooler 
Electric cooler power unit 
Drain trap 1 
Drain trap 2 
Catalyst tube heating case 
Secondary filter 
Needle valve 
Pump 
Buffer tank 
Sampling part Replace when broken
3-way solenoid valve 
2-way solenoid valve 
Air filter cap 
Air filter pot 
Silica gel cap 
Regulator 
Regulator O-ring 
Regulator spectacle O-ring 
Flowmeter 
Power ZWS75AF-5/J  With Electrolytic
Power ZWS150AF-24/J  condenser
Solid relay G3R-ODX02SN   Replace when broken
Analyzer casing With LCD touch panel  With Backlight
Printed board AP-TMC-02 
With Electrolytic
Printed board AP-CPU-02 
condenser
Printed board EN-ADC-02A 
60
7 Maintenance
Recommended
3 years 5 years
Light source 
Cell (NDIR) 
Heater 
Cell (for CO2) 
Taper block 
Beam splitter 
Replace when broken
Infrared analyzer Gas cell 
Detector (CO2) 
Detector (NO) 
Detector (SO2) 
Detector (CO) 
Printed board AP-PRE-10 
Solenoid valve  Replace
Capillary SA-152-QJ 
Detector (O2) 
Printed board EN-PRE-02 
Cell (O2)  Replace when broken
O2 analyzer
Exciting coil 
Capillary SA-131-QJ 
Capillary SA-090-KJ 
61
7 Maintenance
7.4 Maintenance of Sampling Devices

7.4.1 Replacing the primary filter element
High Temperature
The primary filter is in high temperature of approximately 120C.
At filter replacement, be sure to wear the gloves to avoid heated injuries.
CAUTION
1. Turn OFF the pump 1 and pump 2 switches.

2. Loosen the clamp to disconnect it, and pull out the holder.
3. Replace the filter element, element cap, holder cap and O-ring set to the holder.
Apply the Daifloil grease (standard accessory) to the element cap, holder cap, and
the O-ring.
4. Attach the holder to the original position.
Element cap
(3200044271)
Filter element
(3200044236)
Holder cap
(3200044240)
O-ring
(3200043716)
Holder
Clamp
Fig. 53 Replacing the primary filter element
62
7 Maintenance
7.4.2 Replacing the secondary element

2. Turn the handle until the arrow marks line up, and pull the element toward you.
Pull
3. Clean each part.

4. When the O-ring or F-packing is broken, replace them.
Apply the Daifloil grease (standard accessory) on the O-ring.
5. Replace the filter element and assemble it by the reversed procedure.
Note
 For element, use PA-5L filter when the SO2 analyzer is included, or use GC-90 filter when the SO2
analyzer is not included.
 Attach the F-packing with the correct orientation facing the surface with groove to the element.
F-packing
(3200044273)
O-ring
(3200043785)
Groove
Element
(Without SO2 analyzer (GC-90)：3200043784
With SO2 analyzer (PA-5L)：3200043874)
Fig. 54 Replacing the secondary filter element
63
7 Maintenance
7.4.3 Replacing the scrubber

2. Disconnect the connected joint.
3. Pull up the scrubber a little and pull off to the front.
4. Replace the scrubber and assemble it by the reversed procedure.
Note
Attach the scrubber with the correct orientation so that the arrow mark faces downward.
Joint
Scrubber
(3200092415)
Pull off
Joint
Fig. 55 Replacing the scrubber
64
7 Maintenance
7.4.4 Replacing the mist catcher

3. Pull up the mist catcher a little and pull it off to the front.
4. Replace the mist catcher and assemble it by the reversed procedure.
Note
Attach the mist catcher with the correct orientation so that the arrow mark faces downward.
Joint
Mist catcher
(3014006594)
Pull off
Joint
Fig. 56 Replacing the mist catcher
65
7 Maintenance
7.4.5 Replacing the pump diaphragm
High Temperature
The pump surface is in a high temperature. Replace the diaphragm at earliest after
one hour from power OFF.
CAUTION

2. Disconnect the power connector.
3. Remove the connected joint.
4. Remove screw 1 (4), to remove the pump from the base.
5. Remove screw 2 (4), to remove the cover.
6. Remove screw 3 (4), to remove the diaphragm.
7. Temporarily attach the new diaphragm using screw 3.
8. Put the attached clearance gauge between the oscillation piece and transformer,
and adjust the diaphragm position so that the clearance gauge can pass through.
After the adjustment, tighten the screw 3.
9. Attach the cover and assemble it by the reversed procedure.
Note
When the temperature is low, it may take time to obtain a stable pump flow.
Diaphragm
(3200043977)
Screw 1 (4)
Oscillation piece
Cover
Transformer
Screw 3 (4)
Screw 2 (4)
Fig. 57 Replacing the pump diaphragm
66
7 Maintenance
7.4.6 Cleaning the cabinet ventilation filter

1. Remove the wing nut, and remove the metal fitting and a stop frame.
2. Clean the filter and assemble it by the reversed procedure.
When the filter is deteriorated, replace it.
Metal fitting
Wing nut
Filter
(3200082233)
Stop frame
Fig. 58 Cabinet ventilation filter
Note
For the heater inside the panel, attach the cover (included in the accessory) at the ventilation inlet in
winter.
67
7 Maintenance
7.4.7 Replacing NOx converter element
High Temperature
The catalyst tubes as well as joints are in high temperature. Replace the catalyst
tubes at earliest after one hour from power OFF.
CAUTION

3. Loosen the hose band of joint 1 to remove the joint 1 from the catalyst tube.
4. By loosening the hose band of joint 2, pull off the catalyst tube downward.
5. When the joint is broken, replace it.
6. Replace the catalyst tube and assemble it by the reversed procedure.
7. Connect the power connector, and warm it up for approximately 30 minutes.
Note
Attach the catalyst tube with the correct orientation so that the arrow mark faces downward.
Joint 2
Catalyst tube
(3014038044)
Joint 1
(3012123572)
Fig. 59 Replacing NOx converter element
68
7 Maintenance
7.4.8 Replacing the zero gas purifier element
High Temperature
The catalyst tubes as well as joints are in high temperature. Replace the catalyst
tubes at earliest after one hour from power OFF.
CAUTION

3. Disconnect the hose band of joint 1 from the catalyst tube.
4. By loosening the hose band of joint 2, pull off the catalyst tube downward.
5. When the joint is broken, replace it.
6. Replace the catalyst tube and assemble it by the reversed procedure.
7. Connect the power connector, and warm it up for approximately 30 minutes.
Note
Attach the catalyst tube with the correct orientation so that the arrow mark faces downward.
Joint 2
Catalyst tube
(3014038045)
Joint 1
(3012176183)
Fig. 60 Replacing the zero gas purifier element
69
7 Maintenance
7.4.9 Replacing the air filter

2. Disconnect the tube connected to the cap.
3. Remove the cap and take out the air filter.
4. Perform cleaning inside the pot.
5. Replace the air filter and assemble it by the reversed procedure.
Cap
Air filter
(3200044378)
Fixing plate
Pot
Fig. 61 Replacing the air filter
70
7 Maintenance
7.4.10 Replacement of O2 silica gel and protective filter

2. Remove the air filter together with fixing plate.
3. Disconnect the tube connected to the relay joint 2.
4. Disconnect the joint connected to the protective filter.
5. Take out the silica gel with the protective filter.
6. Remove the cap and the protective filter from silica gel.
7. Replace the protective filter.
8. Replace the silica gel and assemble it by the reversed procedure.
Note
In inserting the tube into the silica gel, be careful not to break the tube.
Relay joint 1
Joint
Protective filter
(3014038043)
Relay joint 2
Cap
Tube
Silica gel
(3200044017)
Fig. 62 O2 silica gel and protective filter
71
7 Maintenance
7.4.11 Replacing the halogen scrubber

1. Check if the grains filled at the outlet of halogen scrubber discolors into black.
If the discoloration can be found, replace the halogen scrubber.
4. Pull up the halogen scrubber a little and pull off to the front.
5. Replace the halogen scrubber and assemble it by the reversed procedure.
Note
Attach the scrubber with the correct orientation so that the arrow mark faces downward.
Joint
Halogen scrubber
(3014038046)
Pull off
Check if the black discoloration occurs
Joint
Fig. 63 Replacing the halogen scrubber
72
7 Maintenance
7.4.12 Replacing the gas cylinder (pressure regulator inspection)
Calibration gas is under high pressure. Handle it carefully.

• Check the installation state of the pressure regulator.
• Check the temperature of installation site.
(Storage and operating temperature is specified as 40C or less based on high-
CAUTION pressure gas regulations.)
 Precautions before replacing the cylinder

 Make sure there is sufficient ventilation before starting replacement.
 Firmly secure the gas cylinder so that it cannot fall over.
 Make sure that no paint, grease or oil gets on anything.
Never perform replacement work using oily gloves.
 Check the screw direction of the cylinder valve.
The valve of combustible gas cylinders turn left.
 Replacing the gas cylinder

When the residual pressure of the cylinder falls to 1 MPa or less, replace the cylinder.
1. Close the cylinder valve.
2. If it is possible to flow the gas remaining in the pipe and gauge to the analyzer's
main body, flow the gas to adjust the primary pressure of the pressure regulator to
0.
3. For a pressure regulator with a needle valve, close the needle valve.
For the secondary pressure variable pressure regulator, turn the secondary
pressure adjusting handle counterclockwise as far as it will go.
4. Replace the pressure regulator.
Note
Since the gas remaining in the pressure regulator is discharged when removing the cylinder, provide
adequate ventilation. When using poisonous gas, use protective gear such as a gas mask.
5. Replace the old cylinder with a new cylinder.
Note
Take care so that the cylinder cannot fall over.
6. Attach the pressure regulator.

When a packing is used at a sealing part of pressure regulator, replace the packing.
When a gasket with ring is used, replace the gasket with ring periodically.
Note
 In parts replacement, it is recommended that the gasket with ring to be replaced into the packing
without ring.
 The packing can be used only once. In replacing the cylinder, use the new packing.
The old packing, if continuously used, causes irregularity in sealing surface which easily attracts
metal powder to deteriorate the sealing performance.
 The typical replacing interval of gasket with ring is after 4 to 5 times of tightening.
In replacing it, remove a foreign material adhered to the packing or the gasket with ring if any.
73
7 Maintenance
7. Tighten the mounting nut with hands and give it 1/4 or 1/3 turn using the wrench
provided.
Needle valve Mounting nut
8. Check for leaking.
 Checking for leaks

For the pressure regulator with needle valve
1. Close the needle valve.
2. Open the valve of the gas cylinder. (Primary pressure is applied.)
3. Record the numerical value of the primary pressure at this time.
4. Close the valve of the gas cylinder.
5. Record the numerical value of the primary pressure after 10 to 15 minutes, and
check to see that it has not changed from the value recorded in step 3.
For the secondary pressure variable pressure regulator

1. Turn the secondary pressure adjusting handle counterclockwise as far as it will go.
2. Open the valve of the gas cylinder. (Primary pressure is applied.)
3. Record the numerical value of the primary pressure at this time.
4. Close the valve of the gas cylinder.
5. Record the numerical value of the primary pressure after 10 to 15 minutes, and
check to see that it has not changed from the value recorded in step 3.
If a leak is detected, check the following items.
Table 1 Causes of pressure regulator leaks

Cause of leak Countermeasures
Pressure regulator defect Replace the pressure regulator.
Replace the packing.
Leak in the cylinder connection
Tighten the mounting nut more.
Table 2 Replacement parts

Parts No. Parts name Specifications Pressure regulator model
3011045028 Packing For WR-11 WR-11-XX
3011045029 Packing For WR-13 WR-13-XX
* The packing depends on the pressure regulator model.
In purchasing the packing, be sure to confirm its model.
* In parts replacement, it is recommended that the gasket with ring to be
replaced into the packing without ring.
74
7 Maintenance
 Adjusting the flow rate after replacing the gas cylinder

When the cylinder replacement work is complete, introduce gas into the analyzer to the
specified flow. Use the needle of the pressure regulator with a needle valve, or the secondary
pressure regulating handle of the secondary pressure variable pressure regulator.
Reference
For introducing gas to the analyzer, refer to " 5.4 Manual Calibration " (page 28).
7.5 Parts Disposal

The parts caused by replacement should be disposed of as an industrial waste.
75
8 Troubleshooting
8 Troubleshooting
8.1 Alarm Type and Countermeasure
Item Description Check item Countermeasure Reference Contact output
Indicates that the power Analyzer alarm
Power supply   
is charged. (at power OFF)
Indicates that the in-
In
maintenance switch is    In maintenance
Maintenance
ON.
Indicates that the
battery for time saving
Battery  Contact HORIBA.  Analyzer caution
at power OFF is being
consumed.
Indicates that the
temperature
Temperature compensation sensor
sensor alarm for NDIR detector has  Contact HORIBA.  Analyzer alarm
for NDIR * abnormalities such as
disconnection or short
circuit.
Indicates that the
NDIR
temperature
Temperature
compensation sensor  Contact HORIBA.  Analyzer caution
Sensor
for NDIR detector is
Caution *
being abnormal.
Indicates that the
temperature
MPA
compensation sensor
Temperature
for MPA detector has  Contact HORIBA.  Analyzer alarm
Sensor Alarm
abnormalities such as
*
sensor breakage or
short circuit.
Indicates that the
MPA
temperature
Temperature
compensation sensor  Contact HORIBA.  Analyzer caution
Sensor
for MPA detector is
Caution *
being abnormal.
Indicates that the
temperature adjustment
function for NDIR
NDIR Cell sample cell has
Temperature abnormalities such as  Contact HORIBA.  Analyzer alarm
Alarm * heater disconnection,
temperature sensor
disconnection, or short
circuit.
Indicates that the
NDIR Cell temperature adjustment
Temperature function for NDIR  Contact HORIBA.  Analyzer caution
Caution * sample cell is being
abnormal.
76
8 Troubleshooting

If the power lamp is
Indicates that the Check that the extinguished or the cooling
Electric electric cooler has power lamp of fan stops, contact HORIBA.
Cooler abnormalities such as electric cooler is lit When the cooling fan or
 Analyzer alarm
Temperature cooling unit and that the cooling radiation fin is dirty, apply
Alarm * deterioration or power fan operates cleaning.
supply breakage. correctly. If the alarm is not cleared,
contact HORIBA.
If the power lamp is
Indicates that the Check that the extinguished or the cooling
Electric electric cooler has power lamp of fan stops, contact HORIBA.
Cooler abnormalities such as electric cooler is lit When the cooling fan or
 Analyzer caution
Temperature cooling unit and that the cooling radiation fin is dirty, apply
Alarm * deterioration or power fan operates cleaning.
supply breakage. correctly. If the alarm is not cleared,
contact HORIBA.
Confirm that the
temperature at When the temperature is
Indicates that the installation part is high:
Temperature temperature inside within the range of Consider counteractions
in Cabinet cabinet is out of the 5C to 50C. such as a shield
 Analyzer alarm
Alarm specified range due to If the specification is installation.
(optional) * the temperature with the panel When the temperature is
fluctuation outside. heater, confirm that low:
the panel heater CP Contact HORIBA.
is ON.
Confirm that the
temperature at When the temperature is
installation part is high:
Caution for
Indicates that the within the range of Consider counteractions
Temperature
temperature inside the 5C to 50C. such as a shield
inside  Analyzer caution
cabinet is out of the If the specification is installation.
Cabinet
specified range. with the panel When the temperature is
(optional) *
heater, confirm that low:
the panel heater CP Contact HORIBA.
is ON.
Indicates that the
abnormalities have
Atmospheric
occurred such as  Contact HORIBA.  Analyzer alarm
Sensor Alarm
atmospheric sensor
deterioration.
Gas Residual Indicates that the Confirm the residual
If the residual pressure is
Pressure residual pressure of pressure of
within 1 MPa, replace it into page 19 Analyzer caution
Decreased calibration gas cylinder calibration gas
a new cylinder.
(optional) has been decreased. cylinder.
77
8 Troubleshooting

If the wrong gas type is
selected, perform the
Confirm the gas type calibration again with the
of calibration gas correct gas type.
cylinder. If the residual pressure of
Confirm that there is calibration gas is within 1 page 19
Zero Indicates that the zero enough residual MPa, replace it into a new
Calibration calibration has not been pressure of cylinder and perform the Analyzer alarm
Alarm correctly performed. calibration gas. calibration again.
By the flowmeter of Adjust the flow so that it is page 30
analyzer front panel, within the specified level,
confirm that there is and perform the calibration
the specified flow. again.
If the situation is not
improved, contact HORIBA.
Indicates that the Confirm that there is calibration gas is within 1 page 19
Zero coefficient revised at enough residual MPa, replace it into a new
Calibration zero calibration starts pressure of cylinder and perform the Analyzer caution
Caution reaching the outside of calibration gas. calibration again.
specified range. By the flowmeter of Adjust the flow so that it is page 30
Confirm that there is calibration gas is within 1 page 19
Span Indicates that the span enough residual MPa, replace it into a new
Calibration calibration has not been pressure of cylinder and perform the Analyzer alarm
Alarm correctly performed. calibration gas. calibration again.
By the flowmeter of Adjust the flow so that it is page 30
78
8 Troubleshooting

Indicates that the Confirm that there is calibration gas is within 1 page 19
Span coefficient revised at the enough residual MPa, replace it into a new
Calibration span calibration starts pressure of cylinder and perform the Analyzer caution
Caution reaching the outside of calibration gas. calibration again.
specified range. By the flowmeter of Adjust the flow so that it is page 30
Indicates that the com-
I2C
munication system
COMM ERR  Contact HORIBA.  
inside the instrument
IDn (n: 0 to 7)
has abnormalities.
Indicates that the
measurement
HI.HI Concentration
concentration value is   
(optional) HI HI limit
over the HI HI limit
alarm set value.
Indicates that the
measurement
HI Concentration
(optional) upper limit
over the HI limit alarm
set value.
Indicates that the
measurement
LO Concentration
(optional) lower limit
below the LO limit alarm
set value.
CO Peak Indicates that the peak
Count count is over the set    CO peak count
(optional) value for CO analyzer.
Note
 The alarm/caution messages marked by “*” are not output as analyzer alarm/analyzer caution
contact output when they occur within 1 hour from power ON.
They are not recorded on the alarm history. Only the presence history of alarms/cautions can be
confirmed from the screen. Refer to " 6.7 Alarm Check " (page 54).
 Analyzer Alarm (contact output):
Indicates that the analyzer is in the state disabling the measurement or the state hard to maintain
the measurement accuracy. Handle it as soon as possible.
 Analyzer Caution (contact output):
Indicates that the measurement accuracy is maintained but starting to be hard to be maintained.
Confirm the situation and prepare for the countermeasures.
79
8 Troubleshooting
8.2 Troubleshooting
This chapter describes the troubleshooting mainly for the parts replacement advices and
check items for customers.
If these counteractions do not solve the problems, be sure to contact HORIBA.
Note
Before trying the counteractions, check the followings again:
 Power is connected
 Power voltage/capacity meet the specification
 Parts replacement is correctly performed
 No indication
Cause Check item Counteraction Reference
page 16
Back light is extinguished  Touch the screen.
page 47
Analyzer power is OFF Confirm the power switch. Turn the analyzer power ON. page 3
Others  Contact HORIBA. 
 No/low output signals

Analog output mode has Confirm if the screen is set to analog Exit from analog output screen to
page 38
been selected output mode. Meas. mode.
The output is hold. Confirm the delivery specification.  
Analyzer power is OFF Confirm the power switch. Turn ON the analyzer power. page 3
Confirm that the sample tubes are not
Tube is disconnected. Adjust and fix the defective tubes. 
disconnected or broken.
Confirm the flow by the flowmeter on
Pump is stopped. the analyzer front panel. Turn ON the pump power. page 3
Confirm the pump power switch.
Confirm that the filter element is
correctly attached. Ensure the correct attachment.
Leakage from primary filter page 62
Confirm if the O-ring or packing has no Replace the O-ring and packing.
deterioration.
Confirm that the mist catcher is
Leakage from mist catcher correctly attached. Attach it again.
page 65
attachment part Confirm if there is no crack in the Replace the rubber joint.
rubber joint.
Confirm that the secondary filter is
Leakage from the secondary correctly attached.
Attach it again. page 63
filter attachment part Confirm if there is no missing O-ring or
packing to be attached.
Confirm that the NOx converter is
Leakage from NOx converter
correctly attached. Attach it again.
attachment part page 68
Confirm there is no crack in the rubber Replace the rubber joint.
(With NOx converter)
joint.
Either release it into air or prepare
Sample outlet is clogged Check the sample outlet part. tubing layout free from 
backpressure.
Specified flow: (0.6 L/min ± Confirm the flow by the flowmeter on Adjust the flow to the specified rate
page 30
0.1 L/min) is not flowed the analyzer front panel. by the flow adjusting needle valve.
80
8 Troubleshooting

Check the displayed concentration Change the measurement range to
Inadequate range page 33
value. the specified proper range.
Confirm the calibration concentration
Calibration is not correctly Perform the zero/span calibration
setting value and the cylinder page 19
performed again.
concentration.
Confirm if the calibration mode selects Return the calibration mode setting
Zero calibration gas flows. page 28
zero gas. to MEAS.
 Output is too high.

Check the displayed concentration Change the measurement range to
Inadequate range. page 33
value. the specified proper range.
performed again.
concentration.
Confirm that the electric cooler power
lamp is lit and the cooling fan operation Confirm that the cooling fan is
operates correctly. activated.
Electric cooler broken Confirm that the temperature of electric Perform the cleaning of radiation fin. page 6
cooler is 0ºC to 8ºC (under 15ºC if the If the situation is not improved,
temperature inside the cabinet is over replace the electric cooler.
40ºC).
Analog output mode is Confirm if the screen shows analog Exit from the analog output screen
page 38
selected. output mode. to MEAS. condition.
Confirm if the calibration mode selects Return the calibration mode setting
Span calibration gas flows. page 28
zero gas. to MEAS.
 The O2 analyzer output is approximately 21 vol%.

O2 analyzer output is high.
Pump is stopped. the analyzer front panel. Turn ON the pump power. page 3
Confirm the pump power switch.
Check if the filter element is correctly
Leakage from the primary attached. Attach them correctly.
page 62
filter Confirm if the O-ring and packing have Replace the O-ring and packing.
no deterioration.
Confirm that the mist catcher is
Leakage from mist catcher correctly attached. Attach it again.
page 65
attachment part Confirm if there is no crack in the Replace the rubber joint.
rubber joint.
Confirm that the secondary filter is
Leakage from the secondary correctly attached.
Attach it again. page 63
filter attachment part Confirm if there is no missing O-ring or
packing to be attached.
Confirm that the NOx converter is
Leakage from NOx converter
correctly attached. Attach it again.
attachment part page 68
Confirm there is no crack in the rubber Replace the rubber joint.
(With NOx converter)
joint.
81
8 Troubleshooting
 Calibration is not possible

Confirm the pressure of calibration
Calibration cylinder is empty. Replace to the new cylinder. page 73
gas cylinder.
Wrong calibration gas type is
Confirm the calibration gas type. Set the calibration gas type again. page 19
selected
The calibration concentration
Confirm the calibration concentration Set the calibration concentration
set value and the cylinder
set value and the cylinder again and perform the zero/span page 19
concentration value are
concentration indication value. calibration again.
different.
Calibration gas flow is little Adjust the flow to the specified rate. page 30
the analyzer front panel.
Input the password and release the page 15
Key-lock state Confirm the key lock icon display.
key lock state. page 52
 Noise is too large

Vibration of the installation Confirm the environment of Install the instrument to the place with

site is too large installation site little vibration.
There is a large vibration
Confirm the peripheral equipment
source near from the Avoid any vibration source. 
and devices.
instrument.
Backpressure is applied to Confirm the condition of discharge Either release it into air or prepare

the discharge line. line. tubing layout free from backpressure.
performed. again.
concentration.
 Flow is too little

Tubes are clogged. Confirm the tubes. Perform the cleaning of tubes. 
Adjust/fix the defective tubes and
Tubes are bended. Confirm the tubes. 
replace them if necessary.
Primary filter is clogged. Confirm the filter element. Replace the filter element. page 62
If the alarm is cleared, use the
Mist catcher is clogged. Replace the mist catcher. page 65
replaced mist catcher.
NOx converter element is If the alarm is cleared, use the
Replace the NOx converter. page 68
clogged. replaced NOx converter.
Secondary filter is clogged. Replace the secondary filter and
Check the secondary filter. page 63
Drain mist is mixed in. perform cleaning.
 Key operation is not possible

Input the password and release the page 15
Key lock state Confirm the key lock icon displayed.
key lock state. page 52
82
9 Technical Data
9 Technical Data
9.1 Measurement Principle
9.1.1 Measurement principle using cross-modulation type NDIR
The molecular consisting of different atoms absorbs infrared ray of specific wavelength.
The cross-modulation type non-dispersive infrared analyzer detects the gap of infrared
absorption caused by alternatively introducing the sample gas and the reference gas by the
certain period to the measurement cell using the condenser microphone detector.
This method is free from zero drift. As for maintenance, the optical adjustments are not
required because it does not apply a rotation sector, which is quite effective for the stack gas
analyzers requiring continuous operation and high measurement accuracy.
Dividing the infrared ray from light source into two categories: reflected light and transmitted
light using a beam splitter allows the optical layout of as much as 4 components, realizing the
compact, downsizing module.
Subtraction
SO2 detector Measured value of SO2
Beam splitter MAIN COMP
*1 MAIN
Light source Subtraction
Subtraction
NO detector Measured value of NOx
Measurement
cell
*1 COMP
CO2 cell
CO2
sensor
CO detector MAIN
COMP Subtraction
Measured value of CO
Measured value of CO2
Sample gas
Solenoid valve
Reference gas
Fig. 64 Schematic diagram of measurement principle for NDIR
83
9 Technical Data
9.1.2 Measurement principle for O2 using magnetic pressure method

If oxygen, which is paramagnetic gas is in an uneven magnetic field, it is attracted to the stron-
ger portion of the magnetic field increasing the pressure in that portion.
Generally, the pressure increase can be shown in the equation below.
P = H2 • X • C
H: Magnetic field strength
X: Magnetization factor of paramagnetic component (O2)
C: Concentration difference between paramagnetic component (O2)
and carrier gas (O2)
The pressure increase at this time is taken out from the magnetic field using a non-paramag-
netic gas such as nitrogen. It is detected by a capacitor microphone detector and then con-
verted into electric signals.
Carrier gas uses air, which does not require any cylinder gas.
The magnetic field uses electromagnet of AC drive, and the signal is processed as AC
signals, contributing to a stable measurement value.
Sample gas
Magnet
Magnetic field cell
Measured value of O2
Carrier gas (Air)
Fig. 65 Schematic diagram of measurement principle for MPA
84
9 Technical Data
9.2 Specifications
Model ENDA-5000
Measurement target NOx SO2 CO *1 CO2 O2 *2
Measuring principle NDIR NDIR NDIR NDIR MPA
200 ppm 200 ppm 200 ppm 5 vol% 10 vol%
Standard
Range to 5000 ppm to 5000 ppm to 5000 ppm to 25 vol% to 25 vol%
Option 100 ppm or more 50 ppm or more 100 ppm or more  
Range ratio Within 10 times Within 10 times Within 10 times Within 5 times Within 2.5 times
Repeating accuracy ±0.5% of full-scale value
(Repeatability) (±1.0% of full-scale value when any optional range is included or for the O2 measurement)
Linearity
±1.0% of full-scale value
(Indication error)
±1.0% of full-scale value per week
Zero drift (within 5C in ambient temperature changes, except for air pressure interference)
(±2.0% of full-scale value when any optional range is included or for the O2 measurement)
±2.0% of full-scale value per week
Span drift
(within 5C in ambient temperature changes, except for air pressure interference)
Td+T90= 60 s maximum at system inlet (at Sample flow of 0.6 L/min)
Response speed
(240 s maximum for the SO2 measurement only)
±2.0% of full-scale value
Interference
(within the composition of standard gas in the standard range)
Display Touch panel LCD screen (with back light)
Ambient
5C to 40C without direct sunlight and radiant heat *3
temperature
Installation Ambient 90% maximum
conditions humidity
Vibration 100 Hz, 0.3 m/s2 maximum
Dust Less than environmental standard
Temperature 250C maximum
Dust 0.1 g/Nm3 maximum
NO: 500 ppm maximum
Sample NO2: 15 ppm maximum
Standard
conditions SO2: 1000 ppm maximum
gas
SO3: 50 ppm maximum
composition
*4 CO: 200 ppm maximum
CO2: 15 vol% maximum
H2O: 20 vol% maximum
Sampling method Dehumidified sampling at 5C using the electronic cooler
Flow rate of sample gas 2.5 L/min to 3.0 L/min
Sample inlet tube Teflon tube (8 mm O.D./6 mm I.D.)
(1) 1.96 kPa to 4.9 kPa
±4.9 kPa (3-point selection method)
Pressure of sample gas (2) ±3.43 kPa
(Without sample gas backpressure)
(3) 4.9 kPa to 1.96 kPa
Normal pressure control by regulator and pump, depressurized sampling
Pressure control method
Control pressure: 4.9 kPa
4 mA to 20 mA DC (Insulation output)
Concentration output (0 mA to 16 mA DC/0 V to 1 V DC/1 V to 5 V DC is optional)
Max. 12 systems output available
Analyzer alarm, analyzer caution, range display, in-calibration, in-maintenance, in-purge
External contact output (optional)
Contact capacity: 30 V DC, 1 A, 250 V AC, 1 A in resistance load
85
9 Technical Data
DRY calibration
Automatic calibration
Calibration method
(Calibration interval: 7 days (standard), setting available from 1 to 99 days)
Manual calibration
Zero gas N2 or ambient air
Carrier gas for
Calibration gas O2 Ambient air
measurement
Span gas Gas cylinder for measured component
Flange: JIS 10 K, 40 AFF
Probe tube length: 1000 mm
Probe
Material: SUS-316
Filter at sampling point
Element: SUS-304 + quartz wool bellows of 2 µm in thickness
Electric heating: 100 VA with drip-proof case
Power voltage 100 V ±15 V AC
Power frequency 50/60 Hz switchable
Approximately 800 VA (Including primary filter and service plug outlet)
Power consumption
Heated tube 30 m (+1100 VA) and panel heater (+300 VA)
600 (W) mm x 1770 (H) mm x 300 (D) mm
(High-pressure gas cylinder, maximum 3 gas cylinders of 3.4 L are contained.)
Dimensions Approximately 180 kg (Without cylinders)
Mass 600 (W) mm x 1770 (H) mm x 500 (D) mm
(High-pressure gas cylinder, maximum 6 gas cylinders of 3.4 L are contained.)
Approximately 200 kg (Without cylinders)
SUS-316, SUS-304, Teflon, polypropylene, polyethylene, fluoro-rubber, PVC, PVDF, and
Materials exposed to gas
glass
Standalone type for outdoor installation
Plate thickness: 2.3 mm for steel plates of main unit, door. and top plate,
Cabinet 3.2 mm for channel base
Door: Front
Connections: Right side
Color Munsell 5Y7/1 semi-gloss for inner and outer surfaces
*1: The analyzer against N2O interference for CO analyzer applies the standard range of 200 ppm or more
(no optional range).
*2: No carrier gas cylinder is necessary.
*3: For the temperature range of 15C to 40C (cold district) and for the specification of 5C to 50C, we will
separately discuss the design.
*4: When the coexisting gas contains NH3, NH3 scrubber is prepared for an optional part.
When CH4 coexists in the sample gas for SO2 analyzer, the SO2 analyzer of CH4 interference compensation type is
prepared.
When N2O coexists in the sample gas for CO analyzer, the CO analyzer of N2O interference compensation type is
prepared.
86
9 Technical Data
9.3 Analog Signal Output

 T4 analog input/output terminal board (terminal screw: M3.5)
Pin No. Signal name Pin No. Signal name
0 CH1 () 15 CH1 (+)
1 CH2 () 16 CH2 (+)
2 CH3 () 17 CH3 (+)
3 CH4 () 18 CH4 (+)
4 CH5 () 19 CH5 (+)
5 CH6 () 20 CH6 (+)
6 GND 21 GND
7 CH7 () 22 CH7 (+)
8 CH8 () 23 CH8 (+)
9 CH9 () 24 CH9 (+)
10 CH10 () 25 CH10 (+)
11 CH11 () 26 CH11 (+)
12 CH12 () 27 CH12 (+)
13 GND 28 GND
14 (OPTION) 29 (OPTION)
87
9 Technical Data
9.4 List of Models

Measurable Measurable Measurable Measurable Measurable
Model
Component 1 Component 2 Component 3 Component 4 Component 5
ENDA-5120 NOx    
ENDA-5130 SO2    
ENDA-5140 CO2    
ENDA-5150 CO    
ENDA-5160 O2    
ENDA-5220 NOx O2   
ENDA-5230 SO2 O2   
ENDA-5240 CO2 O2   
ENDA-5250 CO O2   
ENDA-5300 NOx SO2   
ENDA-5310 NOx CO2   
ENDA-5320 NOx CO   
ENDA-5340 SO2 CO2   
ENDA-5350 SO2 CO   
ENDA-5370 CO CO2   
ENDA-5400 NOx SO2 O2  
ENDA-5410 NOx CO2 O2  
ENDA-5420 NOx CO O2  
ENDA-5440 SO2 CO2 O2  
ENDA-5450 SO2 CO O2  
ENDA-5470 CO CO2 O2  
ENDA-5500 NOx SO2 CO2  
ENDA-5510 NOx SO2 CO  
ENDA-5520 NOx CO CO2  
ENDA-5530 SO2 CO CO2  
ENDA-5600 NOx SO2 CO2 O2 
ENDA-5610 NOx SO2 CO O2 
ENDA-5620 NOx CO CO2 O2 
ENDA-5630 SO2 CO CO2 O2 
ENDA-5700 NOx SO2 CO CO2 
ENDA-5800 NOx SO2 CO CO2 O2
88
9 Technical Data
9.5 Accessories and Spare Parts

This chapter describes the accessories/parts of standard specifications. They may have
difference from the delivered accessories/parts depending on the specifications.
Refer to the list of accessories/spare parts attached to the delivered product
9.5.1 List of accessories

Note
At test operation and maintenance, the accessories can be used by HORIBA service person.
Parts name Image (unit: mm) Q’ty Remarks
Polyethylene mug 1 for supplying water
28
Daifloil grease
1 1g
(DG-203) 2
5
Clearance gauge 1 for pump
50
89
9 Technical Data
9.5.2 List of spare parts

 Standard spare parts (for 3 months)
Note
At test operation and maintenance, the accessories can be used by HORIBA service person.
Parts name Attached Q’ty Remarks

for SE3
Primary filter element 3
for LE3
10 Without SO2 analyzer
Secondary filter element
5 For sample line including SO2 analyzer
Mist catcher 1 
 1 year consumable parts (optional)

Replacement Q’ty required Parts No.
Parts name Image (unit: mm) Remarks
cycle annually (sales unit)
50
3200044236
Primary filter element 1 month 12
98 (12 pcs)
60
3200043716
Primary filter O-ring 6 months 2
(1 pc)
for SE3
21
3200044240
Primary filter holder cap 3 months 4
10
(10 pcs)
48
3200044271
Primary filter element cap 3 months 4
(10 pcs)
14
90
9 Technical Data

70
3200044260
Primary filter element 1 month 12
170 (1 pc)
75
3200043880
Primary filter O-ring 6 months 2
(1 pc)
for LE3
39
3200044258
Primary filter holder cap 3 months 4
15
(1 pc)
55
3200044259
Primary filter element cap 3 months 4
12
(1 pc)
62
Air filter 3200044378

1 year 1
(3 m) (1 pc)
50
55
Secondary filter element 3200043784

1 month 24 Without SO2 analyzer
(GC-90) (50 pcs)
55
Secondary filter element 3200043874 For sample line includ-

1 month 12
(PA-5L) (20 pcs) ing SO2 analyzer
248
Converter catalyst tube 3014038044
1 year 1 With NOx analyzer
(COM-50) (1 pc)
14
91
9 Technical Data

With high sensitivity

Zero gas purifier catalyst 248
3014038045 analyzer for CO
tube 1 year 1
(1 pc) analyzer or with
(PUR-50)
12
halogen scrubber
Scrubber 193
3200092415 For other cases than
1 year 1
(ESU-050A) (1 pc) above
23
Mist catcher 193

3014006594
2 months 6
(MC-050A) (6 pcs)
23
70 45
Pump diaphragm 3200043977

6 months 4
assembly 96 (1 pc)
90
With O2 analyzer or
3200044017
Silica gel 1 year 1 for the specification
180 (1 pc)
using air as zero gas
122 With O2 analyzer or

3014038043
Protective filter 1 year 1 for the specification
(1 pc)
using air as zero gas
23
193
3014038046 Depending on the
Halogen scrubber 6 months 2
(1 pc) sample gas condition
23
92
10 Optional Functions
10.1 Purge Functions
When there is a large amount of dusts in the stack gas, the purge function is effective:
the separate blowback instrument enables the backflush of the dusts collected by the primary
filter using the purge air.
According to the purge time setting, the periodical purge is available.
10.1.1 Principle of operation

When the stack gas contains dusts of high concentration, suction of sample gas for a long
time causes a clogging in the primary filter.
The purge function is a periodical backflush function of the primary filter using purge air
through the analyzer signal. When the purge starts, the sample line closes via the solenoid
valve signal, and the sampling pump of instrument stops. After approximately 5 seconds, the
In-blow line opens to start the in-blow purge of primary filter.
The in-blow line closes after 5 seconds since the set time for in-blow purge is over.
Then the sample line opens, and the sample gas suction starts with the sampling pump
operation. In this process, the sample gas replacement is performed as the DELAY (sample
gas replacement) state until the set DELAY time is completed. During the purge, the
concentration signal output is held, and the contact “in-purge” is output to the external device.
When the automatic calibration (AIC) starts during the purge, the purge sequence is
interrupted. After the AIC completes, the sequence starts from the beginning.
Solenoid valve
Stack Purge air

IN-BLOW line
Solenoid valve
F P
To analyzer
Sample line
Primary filter
Fig. 66 Principle of operation
93
10.1.2 Purge setting

This section describes the operation of purge setting.

Press the [] key three times and display the MENU 4/5 (OPTION menu) screen.
2. Press the [PURGE SET] button.

The PURGE SET screen is displayed.
Fig. 68 PURGE SET screen
94

Sets the purge start mode.
MODE
Pressing the button at the right of [MODE] displays the PURGE MODE screen (page 96 Fig. 69).
Sets the start time of the next purge sequence.
START
Pressing the button at the right of [START] displays the PURGE START screen (page 97 Fig. 70).
Sets the time span (INTERVAL) for the purge start.
INTERVAL Pressing the button at the right of [INTERVAL] displays the PURGE INTERVAL screen (page 98 Fig.
71).
Sets the purge time for the primary filter.
IN BLOW TIME Pressing the button at the right of [IN BLOW TIME] displays the PURGE IN BLOW TIME screen
(page 99 Fig. 72).
Sets the time in which the sample tube is replaced from the purge gas to the sample gas.
DELAY TIME Pressing the button at the right of [DELAY TIME] displays the PURGE DELAY TIME screen (page
100 Fig. 73).
The setting is changed and the screen returns to the PURGE SET screen.
Tip
To cancel the change, press the [CANCEL] key.
The change is canceled and the screen returns to the PURGE SET screen.
5. Press the [EXIT] key in the PURGE SET screen.

The screen returns to the MENU 4/5 (OPTION menu) screen.
Note
Trying to change the purge setting during the purge is invalid. The screen only shows “IN PURGE.”
95
 Purge mode
Sets the purge start mode.
1. Pressing the button at the right of [MODE] in the PURGE SET screen displays the
PURGE MODE screen.
Fig. 69 PURGE MODE screen

Starts the purge with the start time and interval set based on the internal clock.
INTERNAL
Purge start from the external contact input is also available.
EXTERNAL Starts the purge from the external contact input.
2. Press the button for the item to be set and press the [SET] key.
96
 Start time
Sets the next purge start time.
1. Pressing the button at the right of [START] in the PURGE SET screen displays the
PURGE START screen.
Year Minute
Hour
Month
Day
Fig. 70 PURGE START screen

Year 2000 to 2090
Month 1 to 12
Day 1 to 31
Hour 0 to 23
Minute 0 to 59
Note
 The start time setting is based on the internal clock.
 When the start time previous to the current time is set, the setting value of start time is changed
into the minimum value which comes in future by adding multiple number of the interval set
values.
 When the start time set value becomes a previous time by changing the internal clock setting
(refer to " 6.5.2 Time adjust " (page 48)), the start time is changed into the minimum value which
comes in future by adding multiple number to the current time set value.
 When the AIC start time is set later than 2090/1/1/0:00, the AIC does not start.
When the “Battery” alarm occurs, confirm the setting time.
97
 Interval
Sets the time span (interval) for the purge start.
1. Pressing the button at the right of [INTERVAL] in the PURGE SET screen displays
the PURGE INTERVAL screen.
Fig. 71 PURGE INTERVAL screen

Hour 1 to 99
The setting is changed, and the screen returns to the PURGE SET screen.
Note
The recommended purge interval is 12 hours. When the above recommended time does not meet the
actual condition, change the setting after confirmation.
98
 In blow time
Set the IN BLOW TIME in purge.
1. Pressing the button at the right of [IN BLOW TIME] in the PURGE SET screen
displays the PURGE IN BLOW TIME screen.
Fig. 72 PURGE IN BLOW TIME screen

Minute 0 to 10
Note
The recommended purge interval is 1 minute. When the above recommended time does not meet the
actual condition, change the setting after confirmation.
99
 Delay time
Sets the purge delay time.
1. Pressing the button at the right of [DELAY TIME] in the PURGE SET screen displays
the PURGE DELAY TIME screen.
Fig. 73 PURGE DELAY TIME screen

Minute 0 to 15
Change the value by [] and [] button and press the [SET] key.
Note
The purge delay time depends on the tube length. Set the time by actually measure the tube length.
100
10.1.3 Purge start

 Automatic start
Select [INTERNAL] in the PURGE MODE screen (page 96 Fig. 69).
The purge automatically starts according to the purge start time, purge interval, purge in-blow
time, and purge delay time set at " 10.1.2 Purge setting " (page 94).
Note
During the purge, the concentration output is held.
 Manual start
* Functions of “PURGE START,” “ROLLING AVERAGE RESET”

are optional.
2. Press the [PURGE START] button.

The purge starts according to the purge in blow time and purge delay time set at "
10.1.2 Purge setting " (page 94).
Note
When the purge starts, the [PURGE START] button changes into the [PURGE STOP] button.
Pressing the [PURGE STOP] button interrupts the purge.
During the purge interruption, the [PURGE STOP] button changes into the [PURGE START] button.
 Start from external contact input

Select [EXTERNAL] in the PURGE MODE screen (page 96 Fig. 69).
The purge starts according to the purge start time, purge interval, purge in-blow time, and
purge delay time set at " 10.1.2 Purge setting " (page 94) via external contact input.
Note
The purge by manual start via the [PURGE START] button is available except for during the AIC.
When the purge command is input by the internal clock or via the external contact input during the
purge of manual start mode, the signal is not received but the purge by the manual purge continues.
101
10.2 O2 Correction
The stack gas from the fixed discharge source, when measured, gives a diluted, low
concentration value due to the air mixture amid the stack path.
This is why when measuring the nitrogen oxides from the fixed discharge source, the suitable
correction according to the oxygen concentration in the discharged gas is included in the
enforcement regulations of Clean Air Act.
For the measurement of carbon monoxide correction for industrial waste incinerator, too, the
correction according to the oxygen concentration is required.
The operation for the oxygen correction is as follows.
21 (vol%)  O2 set value (vol%)

O2 corrected concentration ＝ × measurement value (ppm)
21 (vol%)  O2 measurement value (vol%)
O2 set value (vol%) is a concentration set depending on the fuel facility as well as fuel type.
Two types of O2 values can be set.
10.2.1 O2 conversion correction setting

This section describes the operation of setting O2 corrected concentration.

102
2. Press the [O2 CORRECTION SET] button.

The O2 CORRECTION SET screen appears.
Fig. 76 O2 CORRECTION SET screen

Two types of O2 set values: O2 SET VALUE1 and O2 SET VALUE2 can be selected.
The switchover between two is available via the external contact input.
MODE
Pressing the button at the right of [MODE] displays the O2 CORRECTION MODE screen (page
104 Fig. 77).
Sets the O2 SET VALUE 1.
O2 SET VALUE 1 Pressing the button at the right of [O2 SET VALUE 1] displays the O2 SET VALUE 1 screen (page
105 Fig. 78).
Sets the O2 SET VALUE 2.
O2 SET VALUE 2 Pressing the button at the right of [O2 SET VALUE 2] displays the O2 SET VALUE 2 screen (page
106 Fig. 79).
The O2 correction cannot obtain the operation accuracy when the O2 measurement value is close
to 21 vol%. When the value exceeds the set limit value, the O2 limit value is operated as the O2
O2 LIMIT VALUE measurement value.
Pressing the button at the right of [O2 LIMIT VALUE] displays the O2 LIMIT VALUE screen (page
107 Fig. 80).
The setting is changed and the screen returns to the O2 CORRECTION SET screen.
Tip
To cancel the change, press the [CANCEL] key. The change is canceled and the screen returns to the
O2 CORRECTION SET screen.
5. Press the [EXIT] key in the O2 CORRECTION SET screen.

103
 Mode
Sets the O2 correction mode.
Pressing the button at the right of [MODE] in the O2 CORRECTION SET screen displays
the O2 CORRECTION MODE screen.
Fig. 77 O2 CORRECTION MODE screen

Switches the O2 SET VALUE1 with O2 SET VALUE 2 via external contact input
EXTERNAL
to perform the O2 correction operation.
SET 1 Performs the O2 correction operation using the value set by O2 SET VALUE 1.
SET 2 Performs the O2 correction operation using the value set by O2 SET VALUE 2.
Pressing the button of the item to be set, and press the [SET] key.
The setting is changed, and the screen returns to the O2 CORRECTION SET screen.
104
 O2 SET VALUE 1
Pressing the button at the right of [O2 SET VALUE 1] in the O2 CORRECTION SET
screen displays the O2 SET VALUE 1 screen.
Fig. 78 O2 SET VALUE 1 screen

O2 SET VALUE 0 to 20
Pressing the numerical keypad to input the value.

CANCEL Returns to the O2 CORRECTION SET screen without changing the setting.
SET Returns to the O2 CORRECTION SET screen with the setting changed.
105
 O2 SET VALUE 2
Pressing the button at the right of [O2 SET VALUE 2] in the O2 CORRECTION SET
screen displays the O2 SET VALUE 2 screen.
Fig. 79 O2 SET VALUE 2 screen

O2 SET VALUE 0 to 20

106
 O2 Limit value
Pressing the button at the right of [O2 LIMIT VALUE] in the O2 CORRECTION SET screen
displays the O2 LIMIT VALUE screen.
Fig. 80 O2 LIMIT VALUE screen

O2 LIMIT VALUE 1.0 to 21.0

107
10.3 Rolling Average/Integration

Rolling average/Integration function is the operation function of the integration value as well
as the rolling average value necessary for the comparison and judgment with the
environmental standard by the measurement value and O2 correction value.
10.3.1 Rolling average time set

This section describes the setting operation of the rolling average time.
Two kinds of average times can be set: For corrected CO and Except for the corrected CO.

2. Press the [ROLLING AVERAGE TIME SET] button.

The ROLLING AVERAGE TIME SET screen appears.
Fig. 82 ROLLING AVERAGE TIME SET screen
108

Sets the rolling average time except for the corrected CO.
TIME 1 Pressing the button at the right of [TIME 1] displays the ROLLING AVERAGE TIME SET
1 screen (page 110 Fig. 83).
Sets the rolling average time for the corrected CO.
TIME 2 Pressing the button at the right of [TIME 2] displays the ROLLING AVERAGE TIME SET
2 screen (page 111 Fig. 84).
The setting is changed and the screen returns to the ROLLING AVERAGE TIME SET
screen.
Tip
To cancel the change, press the [CANCEL] key. The change is canceled and screen returns to the
ROLLING AVERAGE TIME SET screen.
5. Press the [EXIT] key in the ROLLING AVERAGE TIME SET screen.
109
 Time 1
Pressing the button at the right of [TIME 1] in the ROLLING AVERAGE TIME SET screen
displays the ROLLING AVERAGE TIME SET 1 screen.
Fig. 83 ROLLING AVERAGE TIME SET 1 screen

ROLLING AVERAGE TIME 1 to 60

CANCEL Returns to the ROLLING AVERAGE TIME SET screen without changing the
setting.
SET Returns to the ROLLING AVERAGE TIME SET screen with the setting
changed.
Note
Setting the ROLLING AVERAGE TIME 1 more than 60 minutes automatically sets the time to 60
minutes.
110
 Time 2
Pressing the button at the right of [TIME 2] in the ROLLING AVERAGE TIME SET screen
displays the ROLLING AVERAGE TIME SET 2 screen.
Fig. 84 ROLLING AVERAGE TIME SET 2 screen

ROLLING AVERAGE TIME 1 to 240

CANCEL Returns to the ROLLING AVERAGE TIME SET screen without changing the
setting.
SET Returns to the ROLLING AVERAGE TIME SET screen with the setting
changed.
Note
Setting the ROLLING AVERAGE TIME 2 more than 240 minutes automatically sets the time to 240
minutes.
10.3.2 Integration time

The integration time for the integration value is fixed to each one hour.
It is reset per hour from power ON or from the integration value is reset.
Note
 In purge, in calibration, and in maintenance (with the output hold specification), the rolling
average time as well as the integration time are accumulated and calculated just before they are
held.
 In changing the rolling average time, the data before the change is temporarily reset, and the time
newly changed is used for the calculation.
111
10.3.3 Integration/rolling average time reset

This is the function to reset the integration value as well as the rolling average time.

The MENU 1/5 (OPERATION menu) screen appears.
* Functions of “PURGE START,” “ROLLING AVERAGE RESET”

are optional.
2. Press the [ROLLING AVERAGE RESET] button.

The confirmation message appears.
Fig. 86 Data reset confirmation screen
NO The screen returns to the MENU 1/5 (OPERATION menu) screen without the data
reset.
YES Resets the data and the screen returns to the MENU 1/5 (OPERATION menu) screen.
112
10.4 Measurement Value Alarm

When the measurement concentration is over or below the set value, the alarm can be
triggered.
10.4.1 Measure value alarm

This section describes the setting operation of measure value alarm.
There are three types for setting the alarm: HIGH, H.HIGH and LOW.

2. Press the [MEASURE VALUE ALARM] button.

The MEASURE VALUE ALARM screen appears.
Fig. 88 MEASURE VALUE ALARM screen
113

Sets the component for which the alarm is output.
COMPONENT Pressing the button at the lower of [COMPONENT] displays the COMPONENT
screen (page 114 Fig. 89).
Sets the HIGH, H.HIGH, and LOW alarm.
TYPE Pressing the button at the lower of [TYPE] displays the ALARM TYPE screen
(page 115 Fig. 91).
Sets the concentration regarded as alarm.
VALUE Pressing the button at the lower of [VALUE] displays the ALARM VALUE screen
(page 116 Fig. 92).
The setting is changed and the screen returns to the MEASURE VALUE ALARM screen.
Tip
To cancel the change, press the [CANCEL] key. The change is canceled and screen returns to the
MEASURE VALUE ALARM screen.
5. Press the [EXIT] key in the MEASURE VALUE ALARM screen.

Note
 The following state stops the alarm judgment and releases an alarm in occurrence.
・5 minutes from power ON ・In maintenance
 The following state maintains the condition just before the alarm occurrence.
・In AIC (In introducing the calibration gas) ・In purge
 Component
Pressing the button showing the component to be set in the MEASURE VALUE ALARM
screen displays the COMPONENT screen.
Fig. 89 COMPONENT screen (MEAS. mode)
114
To set the integration value or rolling time average, press the [INT.] key.
Fig. 90 COMPONENT screen (Integration mode)
Press the button of item to be set as MEASURE VALUE ALARM and press the [SET] key.
 Alarm type
Pressing the button showing the alarm type in the MEASURE VALUE ALARM screen
displays the ALARM TYPE screen.
Fig. 91 ALARM TYPE screen

H.HIGH Triggers the alarm when the measurement value exceeds the H.HIGH value.
HIGH Triggers the alarm when the measurement value exceeds the HIGH value.
LOW Triggers the alarm when the measurement value is below the LOW value.
115
 Alarm value
Pressing the [VALUE] button in the MEASURE VALUE ALARM screen displays the
ALARM VALUE screen.
Fig. 92 ALARM VALUE screen

CANCEL Returns to the MEASURE VALUE ALARM screen without changing the setting.
SET Returns to the MEASURE VALUE ALARM screen with the setting changed.
Note
 In the state without selecting COMPONENT cannot set TYPE or ALARM VALUE.
 Even without setting the H.HIGH alarm, the H.HIGH alarm can be used.
The H.HIGH alarm and HIGH alarm are independent each other.
At input these alarm values, set so that H.HIGH value is more than HIGH value.
116
10.5 Peak Count (with CO Analyzer)

The peak count is the function to count the time exceeding the set concentration value.
When the peak count per hour exceeds the set times, the alarm is triggered.
10.5.1 Peak count set

This section describes the setting operation of peak count set.

2. Press the [CO PEAK COUNT ALARM] button.

The CO PEAK COUNT ALARM screen appears.
Fig. 94 CO PEAK COUNT ALARM screen
117

Switches the ON/OFF of CO PEAK COUNT ALARM.
MODE Pressing the button at the right of [MODE] displays the CO PEAK COUNT MODE screen (page
118 Fig. 95).
Sets the peak count per hour to output the alarm.
COUNT
Pressing the button at the right of [COUNT] displays the COUNTER screen (page 120 Fig. 97).
Sets the CO concentration to count the PEAK VALUE.
PEAK VALUE Pressing the button at the right of [PEAK VALUE] displays the PEAK VALUE screen (page 121
Fig. 98).
The setting is changed and the screen returns to the CO PEAK COUNT ALARM screen.
Tip
To cancel the change, press the [CANCEL] key. The change is canceled and screen returns to the CO
PEAK COUNT ALARM screen.
5. Press the [EXIT] key in the CO PEAK COUNT ALARM screen.

Note
The following state stops the peak count function.
・Five (5) minutes from the power ON
・In AIC (In introducing the calibration gas)
・In purge
・In maintenance
 Mode
Pressing the [MODE] button in the CO PEAK COUNT screen displays the CO COUNT
MODE screen.
Fig. 95 CO COUNT MODE screen
118
Select ON/OFF and press the [SET] key.

The setting is changed and the screen returns to the CO PEAK COUNT screen.
Note
 Operation from [ON] to [OFF] resets the current count value, set count value and the peak value.
When CO PEAK COUNT ALARM is output, this operation releases the alarm.
 Operation from [OFF] to [ON] starts counting time.
 The peak count value counts time by the interval of 1 minute.
When 60 minutes are elapsed, the peak count for the first minute (60 minutes ago) is deleted, and
the counting continues.
The following shows the typical image of peak count sequence.

Example: PEAK COUNT ALARM output times: 5 (times)
1 hour ago Current time

Time 12:02:00
12:00:00 12:01:00 12:03:00 12:04:00 12:05:00 12:58:00 12:59:00 12:59:59
Peak set time
Count 1 hour from

CO analyzer indication 12:00:00 to 12:59:59
1 minute 1 minute 1 minute 1 minute 1 minute 1 minute 1 minute
Total
Peak count 2 times 1 time 0 time 0 time 1 time 1 time 1 time 6 times Alarm output
After 1 minute
1 hour ago Current time

Time 12:58:00 12:59:00 13:00:00 13:00:59
12:01:00 12:02:00 12:03:00 12:04:00 12:05:00
Peak set time
Count 1 hour from

12:01:00 to 13:00:59
CO analyzer indication
1 minute 1 minute 1 minute 1 minute 1 minute 1 minute 1 minute
Total
Peak count No count 1 time 0 time 0 time 1 time 1 time 1 time 0 time 4 times Alarm release
Fig. 96 Peak count operation sequence
Tip
In changing the peak count value, to start the count by resetting the current count value, switch MODE
to the following way: ON to OFF to ON.
The current count value can be reset by this operation.
119
 Count value
Pressing the [COUNT] in the CO PEAK COUNT screen displays the COUNTER screen.
Fig. 97 COUNTER screen

Count value 1 to 99

CANCEL Returns to the CO PEAK COUNT ALARM screen without changing the setting.
SET Returns to the CO PEAK COUNT ALARM screen with the setting changed.
Note
When the CO PEAK COUNT mode is OFF, the count value setting is not available.
120
 Peak value
Pressing the [PEAK VALUE] in the CO PEAK COUNT screen displays the PEAK COUNT
VALUE screen.
Fig. 98 PEAK COUNT VALUE screen

CANCEL Returns to the CO PEAK COUNT ALARM screen without changing the setting.
SET Returns to the CO PEAK COUNT ALARM screen with the setting changed.
121
2 Miyanohigashi, Kisshoin Minami-ku, Kyoto 601-8510 Japan
http://www.horiba.com

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Stack Gas Analysis System

Warranty and responsibility

May, 2017 © 2004  2017 HORIBA, Ltd.

■ Warnings and Warning Labels

Alert symbol Signal word

● The meanings of the signal words are as follows

Electric shock label 1 Electric shock label 2

Hot component label

<Front inside> <Side>

Electric shock label 1

Electric shock label 2

Hot component label

The main power source ELB is applied with high voltage.

■ Negligence of the instructions and warnings in this manual

2 Name of Each Part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

3.4 Long-time Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4 Measurement Screen (Basic Panel) . . . . . . . . . . . . . . . . . . . 13

5.4 Manual Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

6.2 Maintenance/Data Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

6.3 Setting Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

6.6 Key Lock Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

7.4 Maintenance of Sampling Devices . . . . . . . . . . . . . . . . . . . . . . . . 62

7.5 Parts Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

10.2 O2 Correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

10.3 Rolling Average/Integration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

10.4 Measurement Value Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

10.5 Peak Count (with CO Analyzer) . . . . . . . . . . . . . . . . . . . . . . . . . . 117

Fig. 1 Entire view of instrument ...................................................................... 2

2 Name of Each Part

Fig. 1 Entire view of instrument

No. Name Description

2.2 Panel Switch in Cabinet

No. Name Description

Main power ELB Meter CP

Arrestor Electric cooler

NOx converter, zero gas generator

Fig. 3 Standard power system diagram

2.3 Cabinet Sampling

Sample inlet SV-1A

Drain outlet SV-5

Fig. 4 Sampling flow chart

Sample gas line flow

No. Name Description

Reference gas line flow

Suction pressure control line

Calibration gas line

24 6, 22 (Zero gas generator)

Fig. 5 Parts layout

 Gas sample/discharge piping check

 Drain trap watering

Electric cooler power lamp

Electric cooler fan

Fig. 6 Drain trap watering

 Connecting calibration gas cylinder and tubes

 Warm-up and preparation

4. Perform warm-up operation for approximately 1 hour.

6. Perform the warm-up operation for approximately 3 hours.

The operation preparation is now completed.

3.2 Operation Stop