IFP - Issued For Purchase
IFP - Issued For Purchase
IFP - Issued For Purchase
Record of Revisions
Mechanical
Anglo American Quellaveco S.A. MQ11-02-TE-3510-ME0001
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Table of Contents
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1.0 SCOPE
1.1 General
Anglo American Quellaveco S.A. (AAQSA) is developing the Quellaveco Project. The
project site is located in the south of Perú, between Asana River valley and Cortadera
River valley in the Mariscal Nieto Province in Moquegua Department, approximately 34
kilometers to the East of Moquegua Ville. The project consists in a concentrator plant to
process 127.5 ktpd ore.
This specification covers the requirements for the design, manufacture, testing, supply,
erection supervision and start-up supervision of one (1) Milk of Lime Plant of copper
concentrator plant for the Quellaveco project.
In the event that Supplier takes exception to any requirement of this specification,
Supplier shall clearly state the exception (s) and provide a detailed description of
Supplier’s proposed alternative (s) in the bid. The proposed alternative (s) shall be clearly
demonstrated to be technically equal or better and the associated cost effectiveness stated.
1.2 Definitions
Buyer: Fluor 0
Owner: Anglo American Quellaveco S.A. (AAQSA)
Supplier: TECPROMIN
Project: Quellaveco Project
EPC Contractor: Contractor which will carry out site equipment assembly and erection
Furnish a complete Milk of Lime Plant with associated equipment, fabricated and shop
assembled to the maximum practical extent, complete and ready for installation. The
supply for Lime Plant shall include, but not be limited to the following:
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1.4.1 Equipment
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Dust collector for venting pneumatically filled silos, complete with filter cartridge,
headers, automatic air valves and nozzles, and jet pulse system controller.
Lime storage silo, complete with support structure, walkways, handrails, stairs and
spiral stair for access to Silo top, bottom bin activator, air lock system, level probes,
0
discharge valve, and foundation anchor bolts design including material definition,
dimension above concrete level and diameter. Each silo with a Jib Crane and a spiral
stairwalk and a crossover platform between both silos.
Lime feeder complete including drive system (speed reducer, electric motor,
coupling, scale and guards).
Lime mill complete, including cyclones, feed and discharge boxes, replaceable wear
plates, speed reducer, electric motor, coupling and guards and all devices required to
operate like mill.
Structural steel support, walkways and platforms; for mill, hydro-cyclones, feeder
and all equipments of the milk lime plant package. Including a hoist for
0
hydrocyclone maintenance.
Classifier tank with scrubber or washing gases system.
Transfer tank and cyclone feed pumps.
Water addition manifold with instrumentation.
Monorail and hoist for maintenance service of mill and balls loading.
All electrical equipment necessary to feed the electrical loads in the milk of lime 0
plant (excluding vertimill), including MCC's, VFD's, Panelboards, transformers,
Switchgears, etc. which will be outdoor mounted (NEMA 4X rating).
All electrical bulk materials shall be included; galvanized steel conduits and fitting,
flexible liquid tight conduit and fittings, local control stations, safety switches,
welding and maintenance receptacles, electrical junction boxes, power and control
cables, etc.
All instrumentation, switches and field control devices.
Electrical heater for the inlet water to the lime mill (If recommended by Supplier).
Interconnections piping, piping support, flanges, gasket, bolts, and valves (for
internal plant).
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1.4.2 Services:
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Training for Owner's employees, taught in Spanish Language at the Owner's site,
with didactic materials
Packing Supplies
These units shall be complete and ready for operation except for items listed in paragraph
1.4 of this specification.
The following items are specifically excluded from the scope of this specification and
will be supplied by others:
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Electrical wiring, conduits and trays external to equipment and auxiliary systems
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Lighting fixtures and wiring system (conduits and fittings)
Lighting arrestor
External pipping to the milk lime plant and auxiliary systems after milk at lime
tanks.
2.1 General
The design and fabrication of equipment shall conform to the current codes,
specifications and/or standards referred to in this specification, its attachments and other
procurement documents to the extent noted.
Criteria established by applicable codes, mining industry standards, and other reference
documents that govern design and construction, shall be considered as minimum
requirements. In case of conflict the most stringent or conservative criteria shall be
applied.
The proposals shall take into consideration the latest revision of the codes and standards
issued at time of bidding. Other standards could be used, under Buyer Approval.
Any conflict between the codes and standards and the purchase order documents shall be
referred to the Buyer for clarification before proceeding with the manufacturing of the
affected parts. Nevertheless Buyer's approval does not relieve the Manufacturer from his
responsibilities for the supply of the Lime Plant and its associated equipment.
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Design shall comply with relevant parts of latest revisions of the following:
ABMA American Bearing Manufacturers Association
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The proposals shall take into consideration the latest revisions of the codes and standards
issued at time of bidding. Other standards could be used, under Buyer approval.
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Any conflict between the codes and standard and the purchase order documents shall be
referred to the Buyer for clarification before proceeding with the manufacturing of the
affected parts. Nevertheless Buyer’s approval does not relieve the Supplier from his 0
responsibilities for the supply of Lime Plant and its associated equipment.
2.4 Specifications, Data Sheets, Design Criteria and Drawing
The following is a list of applicable specifications, design criteria, data sheets and
drawings.
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The Lime Plant is designed to obtain milk of lime (20% of solid) from quick lime. This
quick lime will feed the point of consumption with the proper particle size. The complete
lime plant package has to consider the reception from pressure discharge trucks of 25 tons
capacity, with Auxiliary Pneumatic Conveying Systems and stored in two bins Silos, each 0
one with 1300 tons of capacity. Each An Auxiliary Pneumatic Conveying Systems of
each Silo must be sized for eventually a discharge simultaneously considering from two
one trucks in a referential time of 30 minutes and must have flexibility such that each
auxiliary pneumatic conveying system must be able to work between one and other silo.
The Lime plant shall consider the following elements: lime reception and storage system,
vertical mill, scrubber, classifier tank, feed pumps, hydrocyclone cluster. The final
configuration shall be confirmed by Supplier.
The mechanical battery limits consider from feed connection flange until O/F discharge
connection flange of hydrocyclone.
The structural battery limit consider from baseplate of equipment and plant structure. It is
out of structural battery limits the foundations.
The details of operation conditions are included in lime plant data sheet.
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The Milk Plant shall be designed for a minimum 29 years life expectancy.
4.0 GENERAL DESIGN REQUIREMENTS
Design, construction, and performance of equipment shall be according to the codes and
standards listed herein.
Design, materials and construction shall be according to Supplier's standards for the intended
service unless the requirements listed below and in the data sheets preclude their use.
S.I. (metric) units shall be used on Supplier documents, and shall be clearly identified. English
units may be shown in parenthesis.
Equipment with standard components (motors, bearings, seals, etc) to obtain easily in Perú shall
be preferred.
All moving parts shall be provided with safety guards, firmly bolted, and all rotating parts shall
be dynamically and statically balanced.
Supplier must indicate in his offer in an exception list, if equipment offered is not complying with
any requirement indicated on this document.
The system will include two silos discharging on unique mill trough two belt feeders. Every silo
will be equipped with a pneumatic conveyor system to end the lines from trucks.
Supplier shall accept full responsibility for the complete design and materials of fabrication of all
equipment offered.
Supplier shall furnish data in accordance with the Buyer’s data sheet.
Supplier shall not proceed with the fabrication until the General Arrangement approval by
AAQSA/Fluor.
Supplier will offer the most appropriate system to convey do quick lime as bulk from
pressurized trucks to the storage bin at capacity indicated on data sheet.
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Pipes, flexible hoses, fittings, connection for pressure tank-trailer discharge and
storage bin.
Supplier shall be responsible for the pipe sizing and the piping material selection taken
into consideration the abrasive characteristics of the material, the distance conveyed and
avoiding the 90 angles curves to prevent the blockages and early damage of the line.
Supplier shall be responsible for the sizing and selection of the air blower or compressor
to satisfy the pneumatic conveying capacity.
The blower or compressor shall be selected for operation under conditions indicated on
Data Sheet N° MQ11-02-DS-3510-ME0001.
The blower or compressor sizing shall be such that it will operate at 80% of its maximum
volumetric capacity to meet the air requirements for pneumatic conveying of lime at
design capacity.
The blower or compressor assembly shall be complete with inlet filter, inlet and outlet
silencer, flexible connections, pressure relief valve, pressure gauges, V-belt-drives, drive
guards, electric motor, and common base plate for blower drive train.
Supplier shall include support locations and design for the pipe, according to piping
flexibility studies.
The pneumatic conveying system must have flexible hoses with quick couplings for
attaching to the tank-trailer discharge nozzles. A limit switch assembly shall be provided
on the truck connection end of the fill pipe to activate the automatic operation of the silo
dust filter during and after truck unloading.
The control panel for the pneumatic conveying system shall have dry contacts for remote
monitoring of system and Local/Remote selector for Remote operation from a central
control system.
The filter shall be sized for maximum air volume demand of the pneumatic blower or
compressor under minimum free air volume in the receiving silo.
Filter elements change out shall be easily accomplished by using commonly available
tools. If the clean air manifold must be removed for filter maintenance, the manifold shall
be easily removable using quick disconnect type couplings.
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The dust emissions from the collector shall not exceed the specified in DS N° 074-2001-
PCM “Reglamento de Estándares Nacionales de Calidad Ambiental del Aire”.
The filter housing shall be supplied with a gasketed access door and shall be completely
maintainable by a person standing on the roof of the silo without use of ladders or
platforms.
One wet scrubber with vent system to eliminate vapour generated in the process shall be
included in the supply.
The scrubber fan shall be supplier standard design, appropriate for the service, and in
accordance with the Air Movement and Control Association (AMCA) standards, suitable
for this application.
Fan shall be provided complete with motor, V-belt drive, flanged outlet and flexible inlet
connections, fan and motor base plate and shaft guard. A manually operated balanced tee
shall be provided to obtain desired airflow through the scrubber
For ease of maintenance, provision shall be made for removal of the impeller and shaft as
a complete assembly.
Fan shall be capable of operating within the range 80%-100% of the design volume flow
rate specified derated for altitude.
The maximum operating speed shall be at least 25% greater than the design speed
necessary to meet the conditions defined in the data sheet. The first critical speed shall be
at last 25% greater than the maximum operating speed.
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The storage silo shall be of bolted or welded construction, fabricated and shipped in a
minimum number of pieces to facilitate field erection and furnished with both horizontal
and vertical lifting lugs for loading/unloading and field erection 0
The silo roof shall be flat or slightly domed and designed to support all roof mounted
equipment.
The silo roof shall be furnished with a dust-tight, combination manhole/inspection port,
pressure-vacuum relief valve, dust filter mounting flange, bin level instrument
connection. The roof shall be manufactured of heavy duty plate.
The silo shall have cone bottom and a vibrating silo activator.
The storage silo section shall be fabricated of ASTM A36 plate. Plate thickness shall be
as required by the design, but in no case less than 6 mm thick.
Bottom base ring shall include anchor bolt chairs and a minimum of three (3) leveling
screws.
A jib crane, if required shall be considered on silo roof for maintenance of dust collector
or other elements.
A radar level transmiter and indicator shall provide up to four digital level points.
The lime feeders shall be preferred belt conveyor type with a variable frequency speed
(AC) drive, having an adjustable capacity indicated on data sheet and suitable for
handling quicklime.
The feeders shall be of dust-tight construction. Materials of construction for the feeder
shall be compatible with quicklime service in regards to corrosion and abrasion
resistance.
Each Lime feeder will include a scale for a continuous weighing, also will have at least 4
idler sets associated to the scale.
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The feeders shall be designed for easy access for lubrication and maintenance and shall
be capable of being cleaned without the need for removing the feeder or disassembling
the inlet hopper.
Feeder discharge shall be furnished with chute work, open on the top, to direct material
vertically downward to the mill.
Mechanical stops shall be provided to protect load cells during belt feeder overload.
The belt feeder shall be provided with safety and emergency warning devices, for
personnel and equipment protection, including:
Dual horns and beacons to provide a warning that a stationary belt is about to be set
in motion.
Belt rip detection.
Zero speed switch.
Emergency pull cord switches.
Start / Stop control switch.
Starters ( and/or variable frequency speed)
5.6 Lime Mill
A vertical mill type shall be preferable, but Supplier could recommend another type if it
is justifiably.
A mill will be considered for grinding and slaking of quicklime (CaO) into a milk of lime
slurry Ca (OH)2.
Outlet temperature from the mill shall be maintained by the lime slaking reaction and
controlled by the rate of water addition to the mill.
The mill shall be designed for the capacity indicated on data sheet and shall be suitable
for either continuous or intermittent operation.
The vertical mill type shall be welded construction and provided with a covered
inspection/access port, inlet housing with feed connection, and internal baffling to assure
adequate reaction time between lime and water.
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Vertical speed reducer will have a anti-friction bearings and external oil circulating
system consisting of a TEFC electric motor, oil pump, oil filter and oil to air heat
exchanger.
The Mill shall include an integral classifier tank sized for the specified capacity and fitted
with flow control. Classifier tank shall be welded, fabricated of plate ASTM A-36 tank.
Tanks shall be provided with flanged inlet/outlet connections and with product overflow
and recycle outlet flanges.
For Tanks that will be fabricated on site, supplier shall design according to Document N°
MQ11-02-TE-0000-PD0017 “Especificación Técnica de Tanques de Acero Fabricados en
Terreno”.
A vapor hood with inspection door and vent connection shall be bolted to the top of the
tank.
Individual hydrocyclones shall be fed from a central manifold distributor furnished with
the cluster.
All overflows and underflows shall discharge to separated launders provided with the
cluster, and equipped with Victaulic connections or similar.
Cyclone casing sections shall be fabricated in steel plate with thickness recommended by
the Supplier. This thickness shall be indicated on the Data Sheets attached to Technical
Requisition.
Hydrocyclones lining material shall be replaceable rubber, with quality and thickness
recommended by the Supplier, and indicated on the Data Sheets attached.
Supplier shall be responsible for the selection and sizing of all the pumps required for the
plant.
Each pump shall be complete with all necessary components including: flanged inlet and
outlet connections, common base plate with anti-vibration mounting and/or isolation base
for pump, motor, guard and coupling.
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Pump design shall be such that complete dismantling can be done easily in the field for
inspection and maintenance purposes.
The shaft seals shall be selected to suit the duty and the fluids being pumped. The seals
shall prevent leakage and facilitate maintenance. Seals without external flushing water
are preferable.
The pump and base design shall feature all conveniences for maintenance, assembly,
disassembly and installation, such as lifting lugs, jackscrews, etc.
The piping will be designed, fabricated, tested and inspected in accordance with ASME
B31.3, and MQ11-02-TE-0000-PD0034 “Packaged Equipment Piping”.
The available electrical power, with nominal motor and control voltages are detailed in document
No MQ11-02-TE-0000-EE0014 “Electrical Requirements for Mechanical Equipment Package”.
The Supplier shall be responsible for the sizing, procurement, delivery and installation of the
motors on the equipment and shall guarantee the complete equipment package including the
motor.
The Supplier shall be responsible for the sizing, procurement and delivery of electrical equipment
and bulk materials, in the supplier scope, and shall guarantee the complete equipment package.
The Supplier shall standardize whenever possible required electrical components, such as motors
and controls, for maintenance and consideration of spare parts.
The Supplier shall complete the Motor Data sheet No MQ11-02-DS-0000-ME0012: “Low
Voltage Induction Motors” attached in requisition for each of the motors offered.
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All electrical equipment, motors, MCC (motor control center), VFD (Variable Frequency Drive),
MV (Medium Voltage) and LV (Low Voltage) Switchgear, transformers and generators must be
designed for continuous duty at the altitude indicated in section 1.
Derating factors shall comply with ANSI and NEMA Standards and are defined in document
MQ11-02-DC-0000-EE0001 “Electrical Design Criteria”.
All electrical equipment furnished will have enclosures approved for the environmental
conditions in which the equipment will be installed.
For outdoor non hazardous locations, NEMA 4 and 4X enclosures shall be used.
All equipment shall be shipped with the motor(s), properly installed, aligned and tested unless
otherwise approved in writing by Fluor.
Supplier shall supply Instrumentation, Control System, Materials, Services, etc., required for the
Lime Plant, in fully accordance with the Technical Specification “Instrument and Control System
Supplied with Major Equipment Package”, document MQ13-02-TE-0000-IN0006”, whose 0
requirement are complemented in the following paragraphs.
Lime Plant shall be supplied considering the alternative “Mechanical Package Supplied
without Control System” such it is described in the point 4.2, “Control System”, included
in the Technical Specification “Instrument and Control System Supplied with Major
Equipment Package”, document MQ13-02-TE-0000-IN0006. As a summary of this 0
specification, see the “Instrumentation and Control System Compliance List” in the
Appendix I.
The only exception to this statement corresponds to Dedicated Proprietary Controllers,
associated with Lime Silo Dust Collector (Jet Pulse Controller) and Pneumatic Transport
System (compressor or blower controller).
Since Lime Plant shall be supplied without Control System, all Instrumentation and
control devices to be supplied with this equipment shall be in accordance with that
0
concept, according the requirements indicated in the Technical Specification “Instrument
and Control System Supplied with Major Equipment Package”, document MQ13-02-TE-
0000-IN0006.
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The process transmitters will be Profibus PA, compatible with Simatic PDM PCS7,
version 9.1. Each instrument will be supplied with a compliance certificate and a GSD
file. The junction boxes to connect the Profibus PA instruments will be supplied by 0
others.
Lime Plant’s design shall consider all the instrumentation required for a proper control,
monitoring and safe operation of the plant, considering at least, all the Instrumentation
and control valves.
Based on this statement, Lime Plant’s instrumentation shall include, but shall not be
limited, to the following measurements:
Radar and Ultrasonic Level transmitter
Level indicator
Zero Speed Switch, Belt rip detection, Emergency Pull Cords Switches,
Misalignment Switch, Horns and Beacons
Pressure transmitters and Pressure Gage (including isolation valves and diaphragm
seals)
Supplier shall consider that cables, conduit materials, media tools between Lime Plant
and main PCS will be provided by others; however the Supplier shall provide all special
cables of the Milk of Lime Plant.
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In case of loss of pneumatic or electrical supply the vendor must include for each valve a
hand wheel for manual operation. As an alternative, the provider can consider in the
scope a by-pass arrangement including, for each automatic valve, its by-Pass with a
manual valve, isolating valves and all the accessories that allow implementing this
option. 0
The instruments manufacturers must be some of those included in the attachment 01 of
the document MQ13-02-TE-0000-IN0006.
Lime Plant shall be supplied considering the alternative “IEDs/VSDs Provided by Project
(Buyer)” such it is described in the Technical Specification “Instrument and Control
System Supplied with Major Equipment Package”, document MQ11-02-TE-0000-
IN0006.
In this case, all Lime plant’s motors shall be supplied by the Supplier, however, the motor
commanding will be done by the Project (Buyer), based on the alternative indicated
above (IEDs/VSDs supplied by the Buyer).
In case the Vendor requires any modification in the configuration motor typical (other
than those include in MQ11-02-DR-0000-PD1006), it shall be informed as soon as
possible to the Project. Vendor’s request shall identify and justify clearly the
modification needed, such as configuration team can develop this modification in a 0
straight forward way.
In general, the normal operation of the Lime Plant shall be remote from the Process
Control System (PCS), so, no Local Control Panels shall be required for the Lime Plant
operation.
In some special cases will be accepted the local operation, when recommended by the
vendor, for instance, the lime unload from the trucks to the silos.
0
Despite this, in case Supplier’s design require or recommend it; it shall consider it, based
on the description indicated in the Technical Specification “Instrument and Control
System Supplied with Major Equipment Package”, document MQ11-02-TE-0000-
IN0006.
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7.5 Services
A. Engineering
B. Testing Services
Supplier shall provide Configuration Acceptance Test (CAT) and Interoperability Test,
according to the requirements indicated in the Technical Specification “Instrument and
Control System Supplied with Major Equipment Package”, document MQ13-02-TE- 0
0000-IN0006 (section 5.3.2).
Supplier shall provide Field Services related with the Instrumentation Discipline,
according to the requirements indicated in the Technical Specification “Instrument and
Control System Supplied with Major Equipment Package”, document MQ13-02-TE- 0
0000-IN0006 (section 5.4).
8.1 General
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8.2 Material
The material used in the equipment shall be new and shall be capable of meeting the
physical, chemical, and operating requirements of the service and fluid properties to
which they shall be subjected.
Steel plate and structural steel shall conform to ASTM A36 or higher and high strength
steel bolts shall conform to ASTM A325 or ASTM A490 standard specifications.
Machine bolts shall conform to ASTM A307, Grade B.
The materials used in weldments shall be appropriate for the welding process and shall
not exhibit undesirable properties during or after welding. All steels used shall be
selected to ensure good weldability.
Alternative materials shall be subject to Buyer’s approval. Alternative materials are not
permitted. 0
8.3 Welding
Welded connections shall conform to AISC Manual of Steel Construction 14th Edition,
2011.
Welding shall conform to AWS D1.1 or equivalent and requirements specified herein.
9.0 PAINTING
All surfaces preparation and painting shall be manufacturer’s standard and shall be adequate for
the equipment operating conditions indicated in Data Sheets and document No MQ11-02-TE-
0000-GA0001 “Especificación Técnica de Pinturas”. Manufacturer shall submit together with his
Bid the standard surface preparation and painting scheme of the equipment for the revision and
approval of the Owner or his representative.
Machined surfaces not normally painted shall be coated with a suitable anti-corrosion compound
to protect surfaces during ocean shipment and outside storage at jobsite. The compound shall be
such that it can easily be cleaned or removed with non carcinogenic solvent, which use on site
shall be approved in writing by Construction Management prior to use.
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Manufacturer shall provide sufficient finish coat paint for field touch up.
Supplier shall supply a list of recommended spares, indicating part number and unit prices, for:
Commissioning and start up activities.
The Supplier shall provide a list of all special tools needed for installation and maintenance of
main and auxiliary equipment. This list shall state which special tools are parts of the scope of
supply and which tools are to be supplied and used by the installation Contractor for initial
erection and installation only.
11.0 QUALITY ASSURANCE, INSPECTION AND TESTING
11.1 General
Supplier shall establish an inspection procedure for all items, in order to assure that
quality meets standards.
Supplier shall include, with the proposal, the Quality Plan of equipment, procedures and
testing programs to be followed to guarantee the quality of all materials and a continuous
control of the equipment fabrication.
Equipment, where feasible, shall be shop-assembled and tested prior to shipment. All
critical dimensions shall be verified and all motions checked and tested by Supplier.
Prior to disassembly and shipping, all parts shall be properly match-marked to facilitate
erection. Sub-assemblies preferably shall be as large as transportation and/or erection
facilities shall permit.
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The Buyer reserves the right to assure himself of the test results through his own
inspection, or by means of a representative, at any time during the course of fabrication
or construction.
All pieces of equipment shall be given the Manufacturer’s standard shop tests and
inspections to assure that the product is free from structural and mechanical defects and is
in accordance with design specifications.
Supplier shall submit, immediately after his inspection has been performed, the
corresponding protocols with all procedures and results registered.
With the submission of their proposal, Supplier shall issue a schedule showing in bar
chart form all engineering, manufacturing, inspection and supply activities. The
Supplier’s recommended erection schedule shall also be included.
Supplier shall provide all inspection records, laboratory certificates and any other
documentation deemed necessary by the Buyer, or Buyer’s representative, to be required
for verification of materials used for all components supplied. Such data shall be
delivered from time to time as requested by Buyer and shall, in addition, be delivered to
Buyer as part of a bound inspection record at the time each completed piece of equipment
is delivered ex-works.
Supplier shall furnish written certification that the equipment has been manufactured in
compliance with the quality assurance program and the requirements of the procurement
documents.
11.2 Qualifications
Supplier shall supply, on request, the current qualifications and experience of the
following personnel on staff or that of sub-Suppliers; project manager, welders, NDT
technologists and field erection representatives.
All dimensions shall be verified and all moving parts shall be tested prior to shipment.
Test records shall be preserved while equipment is under warranty
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Pre-commissioning checks.
Trouble shooting.
The Supplier shall be responsible for the training of the operating and maintenance
personnel in the correct methods of plant operation and equipment maintenance. Training
shall be carried out with the aid of the instruction manuals supplied by the Supplier.
The Supplier shall instruct and train the operating and maintenance staff in any special
techniques which may be necessary for checking, testing, adjusting, maintaining and
operating the main and auxiliary equipment under normal and emergency operating
conditions.
A plan and schedule of the proposed instruction and training program shall be submitted
to Buyer for acceptance after the contract award.
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The Supplier will propose and specify the performance guaranteed, establishing the
parameters to be controlled.
Packing and preparation for shipment shall be in accordance with document: No. MQ11-
02-TE-0000-ME0002 “Standard Requirements for Mechanical Equipment”.
Each item or subassembly will be tagged with a securely attached, corrosion resistant
metal tag embossed with the appropriate equipment number and purchase order number.
Machined surfaces which are not painted shall be protected with a corrosion protective
coat which is easily removed with commercial solvents. Gears, shafts and finished parts
shall be covered with heavy slush compound.
Packing and preparation for shipment shall be in accordance with the procurement
documents.
Packing shall be appropriate for outdoor storage for a long time in conditions typical of a
mine site.
Supplier must provide the oil for transport and storage of the equipment according to the
manufacturer and sub-suppliers.
13.2 Shipment
Packing shall be appropriate for outdoors storage for a long time in conditions typical of
a mine site.
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The Supplier shall submit a detailed list of items and associated weights of all major
packages for transportation and handling purposes.
All equipment shall be pre-assembled and tested before shipment to the extent required
ensuring satisfactory field erection. Components, accessories and instruments shall be
inspected and tested for compliance with all critical tolerances. A composite record of the
results shall be established and submitted for approval prior to shipment. All installation
dimensions shall be verified and mating assemblies will be match marked to facilitate
field erection.
Where trial assembly is not practical due to size and lifting constraints, the Supplier shall
provide alternative procedures for ensuring satisfactory field erection. These procedures
shall be subject to Buyer’s approval.
All major equipment items shall be witness tested and results recorded on a prepared test
Data Sheets to be approved by Buyer.
Lubrication systems shall be test run and certification of such tests shall be provided to
Buyer as specified.
The Supplier shall supply a site testing procedure including acceptance/rejection criteria
detailing:
All the documents (specifications, data sheets, design criteria, etc.) mentioned in this specification
and attached to the requisition are here by a complement of this specification, as showed in 2.4.
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15.0 MODULARIZATION
Supplier will include following design considerations, regarding the pre-assembly requirements: 0
I. The project will have a pre-assembly yard, 27 km from the site, strategically situated next to
the main project warehouse on a clearing next to the main access road running between
Moquegua and the future process plant. This will provide for a safe, clean and controlled
working environment.
II. Lime Plant designs shall consider the maximum pre-assembly and fit testing as possible to
be executed at the yard and at the Supplier shop. Is expected the following pre-assemblies:
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All the pre-assemblies, shall be designed to resist the transport form the preassemble
yard to site; and to resist the erection process on site. The pre-assembly design shall
include the lifting lugs.
Each pre-assembly item shall be numbered with a unique designation number (to be
informed by Fluor) to facilitate the material management in storage facilities, yard
pre-assembly operation and final installation on site.
0
For each pre-assembly the Supplier must provide his offer indicating the following data:
Gross Weight.
Center of gravity (COG).
Estimated volume and dimensions.
Mechanical, structural and piping components.
16.0 APPENDIX
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APPENDIX I 0
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