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Trackwork Engineering Lesson 1

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Trackwork Engineering

Lesson 1

Engr. Al Fontamillas, Jr.


PART 1
The Origins of Track (The Permanent Way)
“track” is commonly used worldwide to represent guided forms of way
as far as transport infrastructure is concerned
• “permanent way” was created in the early 19th century to
distinguish between the final constructed railway
• “temporary ways” or tracks that were used on a temporary basis,
usually for hauling of materials or excavated earth and rock.
Why Rail Tracks?

Instead of Road that we are currently using.


The Origins of Track (The Permanent Way)
Why Rail Tracks?
• Wheeled transport before the
middle of the 19th Century implied
exclusively wheels with rigid tyres
(tires).
• Most road surfaces and
foundations were very quickly
damaged by heavy wagons on
rigid tyres,
• man’s inventiveness almost
as quickly found that by
providing a surface of stone
slabs or wooden baulks
colliery operations
The Origins of Track (The Permanent Way)
Why Rail Tracks?
• Industrial Revolution were
initially to develop this idea by
adding wrought iron plates to
reduce wear on the wooden
baulks.
• later on, edge rails represented
an improvement on these ideas
The Origins of Track (The Permanent Way)
Why Rail Tracks?
• Edge rails (1789) by raising the
wheels above ground,
• enabled the use of flanged iron
wheels.
• Between the late 1770’s and
around 1825, wrought iron rails
were developed further and
became strong enough to carry
the weight of the vehicles
without the support of a
longitudinal wooden baulk.
Development

Figure 1.3 Early Stone blocks forming support to iron rails on the
original Pickering – Grosmont railway in the early 19 th century
(courtesy docbrown.info/docspics .)
• As the mileage of track increased it was soon
found both impractical and uneconomic to
continue the use of individual stone blocks,
and these gave way to transverse timbers
(sleepers) which not only supported the rails
but ensured proper gauge retention.
The term “sleepers” had been in general use since
at latest the early 17th Century to denote any kind
of beam or baulk laid directly on the ground to
support other beams, although the term cross tie,
generally regarded in UK as an Americanism
What do you think is the principle behind why they were able to
develop the rail tracks to such extent?
The combination of improved
track and steam locomotion was
so effective that railways
effectively monopolised medium
to long distance land transport
for the remainder of the 19th
Century, spreading from their
centre of invention in North East
England across most of the world.
Only the inventions of the pneumatic
tyre(tire), the internal combustion
engine, and smooth hard roadway
pavements restored the competitive
position of roads in the early 20th
Century
End of Part 1
ACTIVITY
Please be back by 8:15
PART 2
The track system and its components
• Today most railways have rolling stock with hard steel flanged wheels
running on two rails set at or about 1432 -1435 mm standard gauge,
supported in some way to spread loads to the ground below.
• The ‘Trackbed’ comprises the ballast and any sub-ballast layers and is
there to support the track, to drain water from the bottom of the
sleepers and to distribute the imposed track load to such a degree
that the sub-grade can resist the imposed bearing pressure
adequately.
The track system and its components
• The superstructure (rails, sleepers,
track bed (ballast, sub-ballast )),
which supports and distributes
train loads and is subjected to
periodic maintenance and
replacement.
• The subgrade (formation layer,
subsoil), on which the train loads,
after adequate distribution in the
superstructure, are transferred and
which in principle should not be
subjected to interventions during
periodic maintenance of the
railway track.
The track system and its components
• The superstructure (rails, sleepers,
track bed (ballast, subballast )),
which supports and distributes
train loads and is subjected to
periodic maintenance and
replacement.
• The subgrade (formation layer,
subsoil), on which the train loads,
after adequate distribution in the
superstructure, are transferred and
which in principle should not be
subjected to interventions during
periodic maintenance of the
railway track.
The superstructure is composed of
• The rails, which support and
guide the train wheels.
The superstructure is composed of
• The sleepers (also called ties,
principally in North America)
with their fastenings, which
distribute the loads applied to
the rails and keep them at a
constant spacing.
The superstructure is composed of
• The ballast, which consists
usually of crushed stone and
only in exceptional cases of
gravel. The ballast should
ensure the damping of most
of the train vibrations,
adequate load distribution
and fast drainage of rainwater.
The superstructure is composed of
• The sub-ballast, which
consists of gravel and
exceptionally of sand. The
sub-ballast protects the
subgrade top from the
penetration of ballast stones,
while at the same time further
distributing external loads and
ensuring the quick drainage of
rainwater.
Sub-grade the following are distinguished:
• The formation layer, used
whenever the subsoil material
is not of appropriate quality
Sub-grade the following are distinguished:
• The subsoil, which in the case
of the track laid along a cut
consists of onsite soil, while in
the case of an embankment is
composed of soil transported
to the site.
NOTE!
The design of the track system (choice of materials, dimensioning)
should ensure safety, passenger comfort, rational construction and
operation cost and the least possible effects to the environment (air
pollution, sonor pollution, ground vibrations, etc.).
End of Part 2
PART 3
Load Distribution
The depth to which mechanical effects resulting from train circulation
occur, extends to around 2 m below the subgrade top, and this is the
depth down to which will henceforth be referred to by the term
subgrade.
Load Distribution
The depth to which mechanical effects resulting from train circulation
occur, extends to around 2 m below the subgrade top, and this is the
depth down to which will henceforth be referred to by the term
subgrade.

Resilient pads are placed between rail


and sleeper to further attenuate train
vibrations
Load Distribution
Resilient pads are placed between rail and
sleeper to further attenuate train vibrations
Load Distribution
• The contact surface between wheel and rail is around 1.3 cm2, when
a wheel load is applied on a sleeper, the sleeper under load supports
approx. 40% of the applied load.
• Thus, beneath the sleeper, 40% of the applied load will be
transmitted.
• Accordingly, stresses are reduced by 1,000 to 5,000 times between
the point where the wheel load is applied and the subgrade
End of Part 3

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